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March 23, 2018 | Author: zwobelisk | Category: Gases, Fluid Dynamics, Density, Pressure, Transparent Materials


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The accurate measurement of natural gas and natural gas related fluids is diffic ult.It requires care, experience, and insight to achieve consistently accurate measurements that meet stringent fi scal requirements. It is particularly difficult to measure complex fluid mixtures that are exposed to: (1 ) a range of operating conditions, (2) dynamic flow and fluid property behavior, and (3) changing equipment conditions. The compressibility factor is a ubiquitous concept in measurement. It arises in many industry practices and standards. Unfortunately the mathematical methods and data associated with it ob scure some of the basic ideas behind it. The purpose of this paper is to provide background and insight into t he development of compressibility factor methods, discuss its development and use in natural gas measurement, prov ide examples of the behavior of the compressibility factor over a broad range of conditions, and illustrate t he level of uncertainty that compressibility standards provide. INTRODUCTION The theoretical foundations for flow measurement are the conservation equations of mass and energy. The conservation equations establish theoretical flow rates. In addition to the cons ervation equations, mathematical correlations and corrections factors are required to achieve acceptable measurem ent accuracy in the field. The correlations that are used may be relatively simple or complex. Correlations bind the conservation equations to measured data. The data can be m athematically regressed, i.e. fit (numerically bonded), to both determine the form and parameters for the correlat ions mathematical functional. The types of measured data used to develop correlations may include equilibrium data (i.e. data obtained under static conditions, e.g. T,P), and dynamic experimental data such as flow rate da ta where the flow conditions may be under steady state (i.e. constant flow conditions with respect to time) or tr ansient conditions (varying flow conditions) depending on the type of measurement that is needed. Typically the d ata that are used to build measurement correlations are reported in the technical literature, measured at a cademic or independent laboratories, produced by in-house laboratories of a company, and/or measured at fluid flow measurement facilities such as CEESI. Mathematical correlations are used to estimate information about the thermophysi cal and fluid dynamic conditions of fluids in flow lines and measurement related devices. Any measurement applica tion or technology that is concerned with measuring the volume, mass, or energy of a product must use some means to determine fluid density, i.e. the amount of mass per unit volume. This may be accomplished throu gh direct measurement of the density in the laboratory, measurement in the field and/or through the use of ma thematical correlations. The compressibility factor can be defined through its relation to density and is a p articularly important quantity for gas custody transfer applications because the fluid is highly compressible. EQUATIONS OF STATE Equations of state are mathematical correlations that relate fluid property beha vior, e.g. compressibility or density, to pressure, temperature, and fluid composition. An equation of state correlatio application and peculiarities.8. An example of a complex equation is the Gas Research Institute s High Accuracy Natural Gas eq uation of state. Report No.A. AGA Report No.10.10.8. International Standard.A. each equation of state has its own utility. and some lesser-known and very quite c omplex functions. The gas industry has been developing gas measurement standards for over 75 years . 1.G.A.A. Relative Density. me asurement standard has been published for sound speed. Over a century passed before more experimental measurements on the PVT behavior of air were made.24 5. This equation is distributed as A. Speed of Sound in Natural Gas and Other Related Hydrocar bon Gases6 HISTORICAL PERSPECTIVE ON THE COMPRESSIBILITY FACTOR Modern work on the pressure-volume-temperature (PVT) behavior of gases can be tr aced to pre-industrialized Europe.G. PV = kT (constant). Some current as well as historical methods and standards for compressibility and sound speed are listed below.A. A number of measur ement standards have been developed to determine the compressibility factor.10.2.G. Report No. In the 17th century (1660) Robert Boyle and Edme Mariotte measured the P VT behavior of air at low pressures and established the inverse relationship between pressure and volume a t constant temperature. and Compres sibility Factor for Natural Gas Mixtures from Compositional Analysis5 6. Technological advances and operational challenges have caused standards to continually adapt and evolve to support more efficient gas measurement technologies and to support new business demands. V/T = kp (constant). API MPMS Chapter 14. and API Chapt er 14. This is known as the Boyle-Mariotte Law. GPA 2172-96 Calculation of Gross Heating Value. A. Manual for the Determination of Supercompressibility Factors for Natural Gas NX193 4. They worked independently and established the law of equal thermal expansions of gases at constant pressures. JacquesAlexander Cesar Charles and Joseph Louis Gay-Lussac in the period from 1787 to 1 803 helped pioneer hot-air ballooning in France. Report No. In 1834 Emile Clapeyron recognized that the equations of Boyle-Mariotte and Char .8. Like any product. 12213 Natural Gas Calculation of Compression Factor2 3. Report No. A. 12 2 of 15 There are many different types of equations of state.A Report No.n can be used in gas measurement applications to estimate the thermophysical properties and the phase (s) of the fluid being measured. A. An eq uation of state used for gas measurement needs to provide values for the compressibility factor.G. It is based on the equation of s tate used to predict compressibility factor equations used in the A. Recently a new A. density and related thermophysical properties that meet or exceed the accuracy required for gas cust ody transfer requirements.G. Compressibility Factors of Natural Gas and Other Related Hydr ocarbon Gases 1 2. sound speed. Some equations are well-kn own simple mathematical functions such as the ideal gas equation.G. This was followed in 1845 by Sir Geor ge Gabriel Stokes who analyzed the fluid dynamic propagation of sound waves. Ultimately the efforts paved the way to a significantly improved scien tific formulation of fluid (gas and liquid) behavior and a much deeper understanding of the atomic and molecular bui lding blocks we rely on today. He did this by applying Avagadro s hypothesis on the volume occupied by one mole of an ideal gas. PV = nRT. These assumptions are: (1) gas molecules are infinitesimal spheres that do not occupy any volume. ? the density. This direction and magnit ude of deviation from ideal gas behavior is shown later in this paper for methane and hydrogen. Pioneering measurements by experimentalists such as Andrews. they are us eful ideas that are needed to . modern work on the sound spe ed in air can be traced to 1738. It was later dis covered that the ideal gas equation had a number of basic assumptions built into it. and (3) that are no attraction or repulsion forces between gas molecule s. the new gas law equation needed to describe the behavior of real gas molecules. A milestone was achieved in 1845 when Victor Regnault cast Clapeyron s perfect gas equation into ideal or perfect gas equation fo rm. Amagat and others established that the ideal gas equation had errors that ranged from a few percent at low pressures to over 70 percent at high pressures. In the ideal gas equation n is the number of moles of gas and R is a constant called the universa l gas constant which is independent of gas type. nevertheless. i. In other word s. Jean-Baptiste Biot in 1802 expressed the sound speed as v = (Po (1+k)/?o)1/2. and k a constant. This equation linked pressure. Consequently work focused on ways to improve the ideal gas equ ation. Shortly after Regnault formulated the ideal gas equation it was realized it did not predict measured results at higher pressures.e. volume and temperature. gases at very low pr essures and high temperature.les-Gay-Lussac could be combined to create an equation (equation of state) for a perfect gas PV = Ro T w here Ro was a gas dependent constant. These assumptions are not valid for real molecules at real operating conditions. i. Early on it was recognized that a new gas law equation was needed to account for the large discrepancies between the ideal gas equation and experimentally measured values. At that time measurements on the sound speed in air were within 1% of present day measurements. In addition to the work on the PVT behavior of air. more interest was ex pressed in sound speed. Newton indirectly surmised the relation between the sound speed to the square ro ot of the ratio of the pressure and density. This was the final relationship required to permit gene ralizing (predicting) the PVT behavior of all substances that behave as ideal gases. Following the work of Charles and Gay-Lussac. Data from their laboratories and others provided the foundation needed to advance beyond ideal g as equation of Clapeyron and Regnault. P the 13 3 of 15 pressure. wh ere v is the sound speed.e. (2) collisions between the molecules and wall are completely elastic. Van der Waals work was the first qualitatively accurate description of fluid beha vior beyond the ideal gas equation. J. van der Waals proposed his idea on the continuity of the vapor and liquid states. Vr. etc. They are particularly prevalent in equations of state in the energy and chemical process . ethane.e. V. VAN DER WAALS The goal in early equation of state development was for theoretical calculations to agree with the measured data on gas behavior under real-world pressure conditions. exhibit approximately the same thermophysical property.g. Consequently it is measure of the difference between the real volume that is occupied by a gas at a given temperature and pressure and the volume obtained under the same conditions from the ideal gas equation. and his b term corrected the ideal gas volume term for the actual volume occupied by the molecules. Van der Waals adde d additional terms to both the P (pressure) and V (volume) variables in the ideal gas equation. After the new equation of state was developed van der Waals proposed h is corresponding states concept. a cubic form. In 1873 J. methane. and the reduced pressure.construct proper mathematical formulations. 14 4 of 15 VAN DER WAALS DESCENDANTS Van der Waals ideas can be found in virtually every engineering equation of stat e in use today. . where his new a/v2 reased the pressure so it was closer to the observed (measured) pressure. and the reduced Vr= V/Vcritical. and reduced volume. reduced pressure.g. compressibility (Z or Fpv). Reduced conditions include the reduced temperature. the reduced pressure is defi ned by Pr = P/Pcritical. propane. e. Van der Waals new equation was a great success . Its form provided the mathematical features that could be easily applied to determin e the gas-liquid phase boundary. P. Pr. Tr. i. The gas compressibility fa ctor was conceived as the means to account for the deviation of real gas behavior from the behavior of an ideal gas. A key feature that came from his new equation was its function al form. His new terms w ere correction terms that took into account the effect of molecular attraction forces on the pressure term. It qualitatively described the PVT behavior of real fluids and significantly improved the differences betwe en calculated volumes and measured volumes. V an der Waals proposed correction terms to the Regnault ideal gas equation (PV=nRT). e. The reduced temperature is defined by Tr = T/Tcritical. behavior at simil ar reduced conditions. It provided the keystone that was needed to begin the process of generalizing fluid property behavior for many of the chemical substances found in natural gases and related fluid mixtures.D. and took into account the size of real molecules on the volume term.D.. This concept states that all molecules. Van der Waals idea was to simply replace P in the ideal gas equation with term inc (P + a/v2) and V in the ideal gas equation with (V b). This was followed with his work on a corresponding states theorem on the behavior of real gases. the volume (or density). Van der Waals insight and corresponding state concept generalize d the behavior of many fluids by using the reduced temperature. including oil reservoir and chemical processing applicati ons where many computational intensive phase calculations are required. subsequent equations of state have been constructed or modified by adding different equatio n terms to permit modeling increasing complex molecules and to improve the agreement with measured data. So me equation of state modifications were empirical. i. and some utiliz ed a theoretical foundation. SRK and PR.e.G.e. modifications based on the physics and chemistry of molecules. Beattie-Bridgeman equation (1927)8. Unfortunately generalized cubic equat ions are mathematically constrained and cannot deliver high accuracy for compressibility given high qual ity input information. Pitzer proposed a functional form that could account. efficient computer calculations for many applications. has been successfully used for a wide range of hydrocarbons in production and process engineering. In 1910 van der Waals received the Nobel Prize in physics. This approach is reflected in the many modern equations. It has a strong theoretical basis and is widely used in equation of state modeling efforts.A. SR . A more extensive theoretical foundation has been established that extends van der Waals ideas to include the use of molecular based parameters. not based on physical theory. Historically important equations of state for the gas industry include the Onnes virial equation (1885.industries. Redlich-Kwong (1949)10. In addit ion to the above equations a modification of the original BWR equation (MBWR) by Han and Starling (1972) 14. Benedict-Webb-Rubin (BWR) equation in 19409.e. including the GRI s Detail Method in A.e. are attractive because of thei r compact functional forms (like van der Waals original equation) and generality. They often produce inaccurate results for many gas measurement applications.1927)7. The LK. and m ore recent variations continue to retain van der Waals ideas through the use of component and mixture character istic parameters. Lee and Kesler (1975) 11. for molecular shape differences (i. The Redlich-Kwong as m odified by Soave (SRK) in 197213 and the Peng-Robinson(PR)12 equations are highly successful variations of the original van der Waals formulation. 1901. to some extent. i. In 1955 Pitzer proposed one of the most successful modifications of van der Waal s corresponding states theorem15. This has helped to improve the accu racy and broaden the application range of van der Waals type equations of state. Modern embellishments to his ideas revise the original equatio n terms and incorporate more detail on the molecular structure of fluids. Report No. The BWR equation was the foundation for the NX-19 method3. and the Peng-Robinson (1976)12. PR. In general. Modern computer based non-linear data regression analysis permits the rapid evaluation of virtually any functional form beyond the van der Waals functions to adequately fit experimental data over the entire PVT surface. i. The generalized cubic equations. Many modifications have been made to the original van der Waals equation for flu id behavior. Many modern equations of state.8. The quantity is called the Pitze r accentric factor. accentricity) on the physical properties. This permits easy understanding . A large number of equations of state have followed van der Waals pioneering effo rts. and in petroleum and chemical processing applications. The supercompressibility factor corrected the final volume at typical operating cond itions between three to six percent. AGA Report No. through successive volume measurements. is also highly successful.S. The method relied on pressure measurements r. The virial equation. At extreme conditions the correction to the volume was as much as twenty percent .G. Report No. A more convenient compressibility factor measurement technology was sought. i. SUPERCOMPRESSIBILITY AND COMPRESSIBILITY FACTORS For many years the most accurate way to determine the compressibility factor of natural gas was by direct measurement in the laboratory. The AGA 8 equation of state is a semi-empirical modeling approach for the thermo physical properties. Burnett developed a new device to measure compressibility factor fo r the Bureau of Mines16.W. Early experimental compressibility studies by the gas industry obtained PVT data up to 500 pounds p ressure per inch. Robertson of the Bureau of Mines.A. Burrell and I. The early compressibility factor devices required an accurate determination of the sample volume. There was also a modified version of the Bureau of Standards apparatus which was called the Beckman apparatus.e.e. Supercompressibility was mathematically defined as approximately equal to inverse of the square root of Z .K and MBWR have been used extensively as engineering design equations of state in gas production. though limited in its density rang e. It is used for low to moderate pressures in GPA 2172 and in A. It found widespread use in gas measurement laboratories and research laboratories.S. In 1936 E. The deviation from the Boyle-Mariotte Law at the time was referred to as supercompressibility. 1/ vZ. This has provided the corr elation with the degree of numerical flexibility needed to achieve high accuracy for compressibility. Wyer of Ohio State University described a n apparatus for determining the compressibility of natural gas15.This was followed by the work between 1926 to 1 930 by Howard S. This device was manufactured and marketed to the gas industry by the Refinery Supply Co. The NBS devices provided a direct measurement of the deviation factor from ideal gas behavior. and the n Chandler Engineering. It incorporates both theoretical and empirical elements.F. sound speed and other thermophysical properties over a broader range of conditions than had been previously possible. compressibility factor. In 1916 and 1917 publications by G.A. Bean of the 15 5 of 15 National Bureau of Standards (NBS) who supervised the development of a PVT appar atus and the first gas industry efforts to evaluate the effect of the compressibility factor in orifice meter measurement. The original NBS apparatus became known as the Bean apparatus.2 required the determination of supercompressibility factor by mea surement. GAS INDUSTRY MEASUREMENTS. Both of the devices determined the gas law deviation factor. It had the advantage of not requiring accurate measurement of volumes and was more convenient to use in the laboratory than the original NBS a pparatus. Determining the sample volume tended to be tedious and time consuming for the operators in the laborato ry. i. Earhart and S. and by R.8. This approach extended the ideas of extended van der Waals and Kammerlin Onnes by adding higher order d ensity and exponential terms to the virial equation. This beca me the basis for making the first calculations of supercompressibility factors in place of actual laboratory measu rements. temperature and comp osition or a proxy for gas composition such as gravity and heating value. different equations for different operating conditions. i. They later obtained supercompressibility data above 500 psig. This became the first widely accepted method for computer calculation for gas measurement. pressure and specific gravity. The functional form of Zimmerman s equation truncated the BWR equation and used auxiliary fitting functions to different regions of the pressure-temperature sur face. The equation of state approach permitted the direct use of field measurements of pressure. The Burnett apparatus was the experimental method of choice for gas companies to determine the deviation factor or supercompressibility factor. found the supercompressibility factor could be correlated to the t emperature. 16 6 of 15 The NX-19 method. the California Natural Gasoline Associa tion. Beitler of Ohio State University in 1951-1953 and published as Basic Supercompressibility Tables in 19 54. In the time period of the 1930 s and 1940 s. It provided the fo undation to transition from gas company laboratory measurement of supercompressibility using devices such as the Burnett apparatus to an analytical determination of supercompressibility using an equation of state. One of the significant outcomes from this work was the creation of an equation for the calculation of the supercompressibility tabl es. truncated BWR method. Tests by gas companies later showed that the high pressure PVT data were not reliable and did not agree with gas company laboratory measurement data. Gas company customers required measurem ents of the deviation factor in their contracts for their specific gas mixtures. Sadly much of the old data has been lost overtime as the industry has evolved away from laboratory measurements. The BWR equation was originally developed at Massachusetts Institute of Technolo gy. Katz. Additional laboratory tests on natural gas supercompressibility were made by Sam uel R. The auxiliary fitting functions improved the acc uracy of the BWR compressibility factor calculations over specific P-T regions. produced reliable supercompressibil . The NX-19 method developed by Zimmerman from Ohio State applied a truncated vers ion of the original BWR..e. using data from Standing. Laboratory measurements of deviation data (supercompressibility determination) o n pipeline company gases were common from the 1930 s into the 1970 s. PAR Research Project NX19 was initiated in 1956 to extend the original Supercompressibility Tables.e. i. Thi s work was completed in 1960 by Richard Zimmerman and John Boyd of Ohio State University. Brown and Holcomb from the Natural Gasoline Association of Ameri ca(now the Gas Processors Association). These tests were gene rally performed in the gas company laboratory. A. and FO RTRAN code for computing all equation of state quantities for gas metering. Only a fraction of the data met the modeling uncertainty criteria required for model development and equatio n testing purposes. and the AGA Transmission Measurement Committee along with a number of independent advisors. The scope of the work was to improve the capabilities for calculating the compressibility factors sign ificantly beyond the temperature.0 00 PVT data points were collected from the published literature and industry sources. Report No.G. multicomponent. has an important technological legacy. In 1985 GRI s first comprehensive high accuracy thermodynamic model of the physical properties of natural gas and related fluids computer program was completed.G.A.A Re port No. and composition ranges of PAR Project NX-19. This was the first edition of A. The new work became A.ity factors. Concurrent with the publication of the first edition of A. One of the signi ficant problems with the NX-19 equation was that the formulation contained discontinuities in the derivatives o f the compressibility factor at the boundaries of the auxiliary fitting functions. sound speed calculations. and natural gas mixtures. for high methane natural gas mixtures at typical pipeline conditions. SuperZ provided a set of equations. or compressor calculations. SuperZ achieved in 1985 what was . 8. The data were rigorously evaluated using a variety of meth ods. binary. It significantly extended the 1964 and 1972 work of Johnson on critical flow factors. The new equation of state modeling effort required high accuracy data. This work was under the d irection and guidance of Kenneth Starling at the University of Oklahoma. although limited. A. In 1985 the first generation of GRI S high accuracy equation of state for natural gases was im plemented. Gas Research Institute. critical flow factors. Report No. the equation of state method was expanded to compute other important physical properties such as the sound speed and related thermophysical quantities. pressure. Because of the appl ication at the time and NX-19 s improved accuracy. and other related thermophysical property ca lculations15. GAS RESEARCH INSTITUTE S HIGH ACCURACY EQUATION OF STATE FOR NATURAL GASES In 1980 GRI undertook an effort to improve upon the NX-19 method for custody tra nsfer.8.G.17. The equation could not be used to meet other gas engineering needs including critical flow nozzles calculations.8. Johnson s ori ginal work utilized the BWR equation of state method.16. Over 34. The data included pure.G. it became an essential part of the natural gas industry s orifi ce measurement calculation procedure beginning from about 1960 to the mid 1990 s. published it at that time to replace the NX-19 method. In addition. It was entitled S uperZ and provided accurate sound speed. algorithms.A. the NX-19 method was biased for rich gases and high dilutes content gases. NX-19. The concern over bias errors caus ed the industry to initiate the development of a new equation of state method to replace the NX-19 work. Fpv. This limited its engineering util ity to supercompressibility factor calculations. The NX-19 method found wide spread use by gas companies throughout the world. and ISO..A.A. The revisions have incorporated a broader range of natural gas data a nd have been adopted by A.10 to compute sound speed.G. In the meantime .19. G. to extend the application of high accuracy equations beyond the gas phase propertie s to include the critical region and phase boundary predictions for dew points in addition to the gas phase compr essibility factor and other properties prediction capabilities. The data show that is applicable to vir tually all natural gases found in pipelines. Report No.1018. In 2002 A.A.A. Subsequent revisions of the equations that were developed by GRI at the U.P.A completed the preparation of A. The GERG.8 have occurred.G.. Report No. The missing element in all of this work remains the need for high quality mixtur e reference data for real gas mixture phase behavior.I.G.A. A.10 is based on the compressibility equations from A. These versions provide incremental improvements on the approach u sed to model natural gases with respect to compressibility factors. of Ok lahoma for A. The original 1985 work was based on a limited set of experimental data available at the time.8.G. A.P.G.A. undertook an extensive effort in the mid to late 1990 s. Report No. GRI initiated an effort to fill this data gap in the lat e 1990 s however. regulatory and industry changes resulted in a change to GRI s research direction. the GERG modeling work continued and has produced results that look promising for providing a tool that can be used to provide high 17 7 of 15 . Report No.G.A. a European research consortium of gas companies.later to be identified in the late 1990 s as the objectives for A. Report No.G.
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