yuken valves valvulas direccionales.pdf

March 19, 2018 | Author: Simon Ngigi | Category: Valve, Screw, Electrical Connector, Mechanical Engineering, Manufactured Goods


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EDIRECTIONAL CONTROLS Solenoid Operated Directional Valves ....................................................................................................Page 331 Solenoid Controlled Pilot Operated Directional Valves............................................................................Page 331 “ ” Series Shockless Type Directional Valves ......................................................................................Page 331 Pilot/Manually/Mechanically Operated Directional Valves ......................................................................Page 331 Poppet Type Directional Valves ..............................................................................................................Page 451 Check/Pilot Controlled Check Valves ......................................................................................................Page 497 327 ■Directional Valves These valve are used for shifting oil flow direction of hydraulic circuit and for actuator starting/stopping as well as the operating direction shifting of actuator. ● Solenoid Operated Directional Valves ● Solenoid Controlled Pilot Operated Directional Valves ●" " Series Shockless Type Directional Valves ● Pilot /Manually/Mechanically Operated Directional Valves ● Poppet Type Directional Valves ● Check /Pilot Controlled Check Valves 328 Directional Valves DIRECTIONAL CONTROLS Hydraulic Fluids 1. Type of Fluids Any type of hydraulic fluid, listed in the table below can be used. Type of Fluids Remarks Petroleum Base Oils Synthetic Fluids Use fluids equivalent to ISO VG32 or VG46. Use phosphate ester or polyol ester type. When phosphate ester type fluid is to be used, prefix “F-” to the model number because a special seal (fluororubber) will be used. 1) Use water-glycol fluids or W/O emulsion type fluids. Water Containing Fluids Notes 1: Not applicable with G-DSG and G-DSHG series valves. 2: For two types of manually operated directional valves, DMT- 06 and DMT- 10 , only petroleum base oils 10X 06X and polyol ester type fluids are available. 3: Water-glycol fluids cannot be used for two types of solenoid operated poppet type two-way valves; CDST03✻ and CDSG-03 types. 4: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives is advance. E 2. Recommended Viscosity and Oil Temperatures Viscosity Name Oil Temperature DSG-005 series Solenoid Operated Directional Valves 20 – 200 mm2/s (100 – 900 SSU) –15 – +60°C (5 – 140°F) Solenoid Operated Directional Valves Solenoid Controlled Pilot Operated Directional Valves Poppet Type Solenoid Operated Directional Valves Multi Purpose Control Valves Solenoid Operated Poppet Type Two-Way Valves Pilot Controlled Directional Valves Manually Operated Directional Valves Mechanically Operated Directional Valves Check Valves Pilot Controlled Check Valves 15 – 400 mm2/s (80 – 1800 SSU) –15 – +70°C (5 – 160°F) G Series Shockless Type Solenoid Operated Directional Valves (Shifting Time Adjustable) 15 – 200 mm2/s (80 – 900 SSU) –15 – +60°C (5 – 140°F) Directional Valves Use hydraulic fluids which satisfy the both recommended viscosity and oil temperatures given in the table below. 3. Control of Contamination Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorter the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade 12. Use 25 µm or finer line filter (In case of DSG-005 series Solenoid Operated Directional Valves, NAS1638-Grade 11. Use 20 µm or finer line filter). Directional Valves 329 (The marking of indicates compliance) Item Standard Type JIS F8001 Water-proof test for marine electric appliance Class 1 water spray Drip-proof construction Class 2 water spray Froth-roof construction JIS D0203 Damp-proof and Water-proof test for automobile parts ★2 JIS C0920 Water-proof Water-proof test for electromechanical parts an wiring materials (I.2 mm Grade 3: duplex amplitude-1. 330 Directional Valves ★1 ★1 ★1 ★1 ★1 ★1 DSLG DSLHG DSP❇ CDS❇ . Froth-proof type Not affected by water drip from any dirction. Jet-flow proof type Protection Class 6 Fully protected from entry of dust. Froth-proof type Protection Class 5: Not affected by jet flow from any direction. Vibration test for mainly for parts of Grade B: Parts mounted on spring of body or chassis automobile parts passenger car having relatively low vibration. Jet-flow proof type Not affected by jet flow from any direction. Vibration range: 7-59. Protection Class 2: Not affected by water drip falling at vertical angle of Drip-proof type (2) 15 degrees or less. dust-proof and vibration-resistance There properties are in compliance with the following standards.E. ★2 : For outdoor use.8 mm Grade 4: duplex amplitude-2. Rain-proof type Not affected by rain fall at vertical angle of 60 degrees or less. to examine functions of parts which are Splash-proof test R2 Test indirectly exposed to stormy weather or water splash.3 mm Grade 2: duplex amplitude-0.5 Hz resistance test (IIIC) (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 ★1 : No-spring detented type (2D✻) and No-spring type (2N✻) can be used when energised continous for position holding.5 mm Grade 2: duplex amplitude-1.C) PUBL.. 529 Description Compliance (S-/T-/L-)DSG-01 G-DSG-01 DSHG-01 DSHG-03 E-DSG-01 G-DSG-03 DSG-005 (S-)DSHG-04 (S-/E-/T-/L-) G-DSHG-04 (S-)DSHG-06 DSG-03 G-DSHG-06 (S-)DSHG-10 Damp-proof test M1 Test to examine damp-resistance of parts to examine functions of part under high Damp-proof test M2 Test temperature and high humidity to examine functions of parts which are Splash-proof test R1 Test likely to be exposed to water splash. etc.C) PUBL.1 mm Grade 1: duplex amplitude-0. Protection Class 4: Not affected by water drip from any direction.■ Water-proof.75 mm Grade A: Parts mounted on spring of body or chassis JIS D1601 Class 1: having relatively low vibration.4 mm Grade 1: duplex amplitude-0. Grade C: Parts mounted in engine having relatively low vibration JIS C0911 Fixed frequency Frequence: 20 Hz Vibration test for resistance test (IIC) small electric appliances Vibrationresistance Variable frequency Frequency range: 7-59. protect equipment with a cover. Drip-proof type Not affected by water dropping at vertical angle of 15 degrees or less. Protection Class 3: Not affected by rain falling at vertical angle of 60 Rain-proof type degrees or less. 529 Dust-proof (I.E.5 mm Grade 3: duplex amplitude-0. to prevent direct exposure to water.5 Hz Resonace test (IC) Duplex amplitude: 0. GPM 500 1000 DSG−01 35 (5080) 16 (2320) a P 100 200 S−DSG−01 31. Operating Pressure Graphic Symbols MPa (PSI) 25 (3600) .5 (4580) 21 (3050) DHG−04 06  10 Threaded Connection (DMT)    03  06  10 31.5 2 1 2 5 10 20 50 b T A B P T A B b 361 DSG−03 E−DSG−01 16 (2320) 378 T−S−DSG−01 379 35 (5080) T−DSG−01 25 (3600) T−S−DSG−03 T DSHG−01 25 (3600) B a 379 T−DSG−03 21 (3050) DSHG−03 b P 344 S−DSG−03 25 (3600) b Y 500 1000 2000 5000 L /min E−DSG−03 a A Page L−DSG−03 31.S.5 (4580) DSHG−06/S−DSHG−06 DSHG−10/S−DSHG−10 “ ” Series Shockless Type Solenoid Operated Directional Valves “ ” Series Shockless Type Solenoid Controlled Pilot Operated Directional Valves Pilot Operated Directional Valves A B a b A B P T b Y X A P A B P T A B P T 412 G−DSG−03 a Manually Operated Directional Valves Mechanically Operated Directional Valves G−DSG−01 25 (3600) P T G−DSHG−04 25 (3600) 418 G−DSHG−06 Y B 31.5 (4580) Electronic Relay Incorporated Solenoid Operated Directional Valves 100 200 L−DSG−01 25 (3600) Low Wattage (5W) Type Dolenoid Operated Directional Valves 50 B a P 20 336 25 (3600) A 10 DSG−005 16 (2320) Solenoid Operated Directional Valves 5 381 DSHG−04/S−DSHG−04 T 31.5 (4580) Solenoid Controlled Pilot Operated Directional Valve U.5 (4580) Sub-plate connection (DMG) 01 T A P 7 (1020) Rotary (DR T G) 25 (3600) Cam Operated (DC T G)  01   03 02 B T Directional Valves 03 04 06 423 429 10 441 331 .3 1 .Solenoid Operated Directional Valves Solenoid Controlled Pilot Operated Directional Valves “ ” Series Shockless Type Directional Valves Pilot / Manually / Mechanically Operated Directional Valves Valve Type Maximum Flow Max. A ports connected at neutral. In a variation of spool type “4”. P T A B T B P A Prevent actuator from one direction drift by leakage of P port at neutral. ) 7 Open Centre All Ports Restricted Flow P T A B T B P A Mainly used as a 2-position type. 10 (Open Centre B&T) P T A B T B P A Halt actuator movement positively at B. a restrictor is provided in A-T and B-T ports. shock is reduced as each ports is released to tank in transit.■ Spool Types Spool types are classified to the condition of flow at the neutral position. ) 5 (Open Centre P. P T A B T B P A Pump is unloading and actuator position held at neutral. A&T) 6 Open Centre P&T Closed Crossover Functions and Applications T T B P A Directional Valves . Spool Type ( ( 2 Closed Centre All Ports 3 Open Centre All Ports Graphic Symbols ) ) A B P T A B P T A B P T A B Schematic Drawing (Centre Position) Holds pump pressure and cylinder position at neutral. 11 (Open Centre P&A) P T A B T B P A Prevent actuator from one direction drift by leakage of P port at neutral. B&T) ( 40 Open Centre A. Shock is reduced as each port is released to tank on transit. Care should be paid if used as a 2-position type because shock occurs when each port is blocked in transit. ) P T A B T B P A It is a variation of spool type “6”. Shock is reduced on transit. 12 (Open Centre A&T) P 332 Pump pressure is held and actuator is floated at neutral. A&B) Regenerative circuit is provided at neutral. Making it faster at stopping the actuator. If a 2-position type is used. T ports blocked P. ) P T A B P T A B T B P A Pump pressure and cylinder position is held at neutral in the same way as spool type “2”. 8 (2-Way) T B P A 9 (Open Centre P. Suitable for series operation. It is used as 2 way type. Shock during transit is less compared to spool type “2”. 2-position type is used when system pressure is required to be held in transit. T B P A 4 (Open Centre A. B&T Restricted Flow T B P A ( ( ( 60 Open Centre P&T Open Crossover P T A B T B P A It can be used when a pump is unloading at neutral and actuator is halted at one way flow. T B P A Pump can be unloaded and actuator is floating at neutral. The difference between current and new design has been described on the paragraph of “Interchangeability in Installation between Current and New Design.DIRECTIONAL CONTROLS ■ Mounting Surface Mounting surface dimensions conform to ISO 4401. Model Numbers ISO Code of Mounting Surface () S– L– E– DSG–01 T– G– DSHG–01 DMG–01 DCG–01 ISO 4401–AB–03–4–A () S– L– E– DSG–03 T– G– DMG–03 DCG–03 ISO 4401–AC–05–4–A DSHG–03 ISO 4401–AC–05–4–A✻ ( ) ISO 4401–AD–07–4–A S– DSHG–04 G– DHG–04 DMG–04 S– DSHG–06 G– DHG–06 DMG–06 ( ) E (S–) DSHG–10 DHG–10 DMG–10 Directional Valves ISO 4401–AE–08–4–A ISO 4401–AF–10–4–A ✻ The main port conform to the ISO 4401–AC–05–4–A.” Refer to relevant pages on each series. 60 design to 70 design.3/8 Solenoid Controlled Pilot Operated Directional Valves 1/2 Solenoid Controlled Pilot Operated Directional Valves 3/4. Model Numbers Name Currrent DSG–005 Series Solenoid DSG–005– Operated Directional Valves DSG–01 Series Solenoid Operated Directional Valves ( ) 1/8. The pilot and drain ports is sccordance with the ISO original draft.1–1/4 Solenoid Controlled Pilot Operated Directional Valves DSHG–01– DSHG–03– S– L– DSG–01– T– Interchangeability Related in Installation Page New – –30/3090 – –60/6090 – –13/1390 – –13/1390 DSG–005– DSG–005– ( ) S– L– DSG–01– T– DSHG–01– DSHG–03– Major Changes – –40/4090 – – N –40/4090 N1 Yes — ● ● ● High Flow Low Pressure Drop Din-connector type solenoid in addition – –70/7090 Yes 357 ● ● High Pressure and High Flow Low Pressure Drop Yes — ● Pilot valve has been changed from DSG-01. – –14/1490 – –14/1490 (S–) DSHG–04– – –51/5190 (S–) DSHG–04– – –52/5290 Yes — (S–) DSHG–06– (S–) DSHG–10– – –52/5290 (S–) DSHG–06– – –42/4290 (S–) DSHG–10– – –53/5390 – –43/4390 Yes — Directional Valves 333 . Hydraulic fluid power-Four-Port directional control valvesMounting surfaces. ● Pilot valve has been changed from DSG-01. 60 design to 70 design. Interchangeability in Installation between Current and New Design Model change has been made on the following product. 60 design to 70 design. ● Pilot valve has been changed from DSG-01. Low Pres.3) (S–)DSHG–04 250 (66.S.3) G P G–DSHG–04 DSHG–03 H S 120 (31.0) 0 G–DSG–01 DSG–005 16 (2320) 21 (3050) 25 (3630) 31. Drop Type S : Shockless Type G : Shockless Type [Shifting Time Adjustable] P : Low Pressure Drop Type E : Low Wattage Type (S–)DSHG–10 H S (S–)DSHG–06 H S G 300 (79. H S 1100 (291) Maximum Flow L / min (U.5 (4570) Pressure MPa (PSI) 334 Solenoid Operated / Solenoid Controlled Operated Directional Valves 35 (5080) .6) S S–DSG–01 E–DSG–03 L-DSG-03 [60 L/min (15.9 U.GPM)] S G E 40 (10..■ Solenoid Operated / Solenoid Controlled Operated Directional Valves WIDE RANGE OF MODELS – Choose the optimum valve to meet your needs from a largeselection available.1) H DSG–03 DSG–01 G–DSG–03 E 63 (16.9) E–DSG–01 DSHG–01 E–DSG–01 15 (4.S.1) G–DSHG–06 S 160 (42.7) S–DSG–03 100 (26.6) E 30 (7. High Flow.GPM) 500 (132) H : High Pres.4) G 80 (21. L L -DSHG E ● Energisation 1. G-DSG-03 Class F Solenoid Operated / Solenoid Controlled Operated Directional Valves Solenoid Operated / Solenoid Operated Controlled Directional Valves ● Valve Tank Port 335 . ● Shockless Type N lbf. Otherwise there is no mounting restrictions. Piping end of tank line should be submerged in oil. No-spring detented models not energised continuously must be installed so that the spool axis L-L’ is horizontal. On double solenoid valves do not energise both at the same time as it will result in coils burning out. No overheating of coil due to the spool sticking and protection against transient voltage peaks are assured. Avoid connecting the valve tank port to a line with possible surge pressure. No-Spring Type One of two solenoids should be energised continuously to avoid malfunction. Time lag on de-energisation is reduced by approximately 50 %. 3. ■ RQ type Models with Current rectifier and Quick Return Solenoid Valve characteristics are identical to R type except for the fast return time of the spool after deenergisation. 20 100 10 50 0 ● Operating Force be Manual Actuator Take care as the operating force by the manual actuator increases in proportion to the tank line back pressure. ■ Insulation Class of Solenoid Model numbers Insulation Class DSG-005. Only after the tank line has been filled with operating oil should the valve be used on a regular basis. E-DSG-01. Piping end of drain should be submerged in oil. L’ L -DSG-01/03 DSHG-01 DSHG-03 (S-) DSHG-04 (S-) DSHG-06 (S-) DSHG-10 No-spring models not energised continuously must be installed so that the spool axis L-L’ is horizontal. T-DSG-03 DSHG-01/03/04/06/10. (See the graph right. 150 30 Operating Force In order to benefit from a shockless operation. S-DSHG-04/-06/10 Class H G-DSG-01. T-DSG-01 DSG-03. The spark between the relay contacts has been eliminated and therefore the valve can be operated by miniature relays. S-DSG-03. L-DSG-03 E-DSG-03. Remarkably high reliability and long life and other advantages including quiet valve operation. Otherwise there is no mounting restrictions. it is necessary to fill the tank line with operating oil. S-DSG01 L-DSG-01. ● Pilot Drain Port for Solenoid Controlled Pilot Operated Valve Avoid connecting the valve pilot drain port to a line with possible surge pressure. DSG-01. . Connection to be made to AC power source as with conventional AC solenoid.DIRECTIONAL CONTROLS Instructions ● Mounting DSG-005 -DSG-01 -DSG-03 No mounting restrictions for any model. ■ R type Models with Current Rectifier and DC Solenoid Specially designed DC solenoid and receptacle (or connector) containing AC-DC rectifier and transient peak suppressor are provided. 2.) 05 G-0 r DS pt fo exce 05 DSG-0 0 1 0 100 2 200 300 4 MPa 3 400 500 PSI Tank Line Back Pressure Solenoid ■ Solenoid connector (DIN connector) The solenoid connector is in accordance with the international standard ISO 4400 (Fluid power systems and components-Three-pin electrical plug connectorsCharacteristics and requirements). ■ DC Solenoid ( -series Solenoid Operated Directional Valve) These valves differ from conventional DC solenoid operated directional valves and have the following characteristics: 1. The surge voltage is approximately 10 % of that normally experienced. ■ AC Solenoid 50-60 Hz common service solenoids do not require rewiring when the applied frequency is changed. 2. 18 0.1) 0.8 – 13. Mass kg (lbs.2 24 21.96) Approx.GPM) Model Numbers DSG-005-3C DSG-005-2B - -40/4090 -40/4090 Max.17 0.08 180 – 240 0. Operating Pressure MPa (PSI) Max. ■ Solenoid Rating Voltage (V) Electric Source Coil Type A100 AC A200 DC ★2 D12 D24 Frequency (Hz) 50 60 50 60 — Current & Power at Rated Voltage ★1 Source Rating Inrush (A) Holding (A) 80 – 110 0.6 – 26.96 U.9) ★ The maximum flow means the limited flow without inducing any abnormality to the operation (changeover) of the valve.2 0.) 0. using wet armature solenoids.■ Solenoid Operated Directional Valves.16 90 – 120 0.34 0. the valve are much more compactly manufactured but enjoy a maximum operating pressure of 25 MPa (3630 PSI) and a maximum flow rate of 15 L/min (3. Compared with DSG-01 series.5 (1. the valves ensure the long life.GPM). The maximum flow differs according to the type and operating conditions.11 160 – 220 0. please refer to the “List of Standard Models and Maximum Flow” on pages 338 to 339. Moreover.S. For details. Flying Lead Wire Type Plug-in Connector Type ■ Specifications Max. Tank-Line Back Pressure MPa (PSI) Max. Changeover Frequency min–1 (Cycles/min) 25 (3630) 7 (1020) 120 15 (3.S.6 Power (W) — 15 .4 (. Flow ★ L/min (U. while contributing further to a space saving requirement. ★2 336 DSG-005 Series Solenoid Operated Directional Valves 1. DSG-005 Series These DSG-005 series solenoid directional valves are the pro-ducts newly developed as a “Mini-series”.05 Serviceable 100 200 12 10.36 0.4 — ★1 Inrush current in the above table shows rms values at maximum stroke. spool type and hydraulic circuit..DIRECTIONAL CONTROLS ■ Model Number Designation F- DSG -005 -3 Special Seals Series Number Valve Size Number of Valve Position F: Special Seals for Phosphate Ester DSG: Solenoid Operated Type Fluids Directional Valve (Omit if not required) 3 C 2 Spool-Spring Spool Type Coil Type Arrangement C: Spring Centred 2. D24 Connector with Indicator Light 40 ★ Refer to ★ Design Standards: None ... A200 N: Plug-in Connector Type DC N1: Plug-in D12. T1 T2 E DSG-005 Series Solenoid Operated Directional Valves Piping Size [Test Conditions] Pressure: 16 MPa (2320 PSI) Flow Rate: 7..5 L/min (1....5 Nm (22.) 0..) Japanese Standard “JIS” European Design Standard N.31..8 (1. Tightening Torque 2. N.. American Design Standard ■ Sub-plates 1/8 1/4 European Design Standard Thread Sub-plate Size Model Numbers Japanese Standard “JIS” Sub-plate Thread Model Numbers Size Rc 1/8 Rc 1/4 DSGM-005X-20 DSGM-005Y-20 DSGM-005X-2080 DSGM-005Y-2080 1/8 BSP.5 . Japanese Standard “JIS” and European Design Standard 90 .S.. Cap Screw (4 Pcs.... American Design Standard Thread Sub-plate Size Model Numbers DSGM-005X-2090 DSGM-005Y-2090 1/8 NPT 1/4 NPT Approx.3. ■ Mounting Bolts Four socket head cap screws in the table below are included. lbs..F N.F 1/4 BSP. Mass kg (lbs.) ■ Typical Changeover Time (Example) Changeover time varies according to oil viscosity. When sub-plates are not used.8 (1... No.8) Sub-plates are available. 8-32 UNC × 1-3/8 Lg.8) 0. the mounting surface should have a good machined finish. American Design Standard M4 × 35 Lg.0 in... ON Solenoid OFF OFF Spool Shift 0 0 Max.98 U...1 . Specify the sub-plate model number from the table above. 3 -N -40 Electrical Conduit Design Design Connection Number Standard None: Flying Lead AC Wire Type A100... Descriptions Soc. 3 40 005 2 -D24 B: Spring Offset 2. Hd.GPM) Viscosity: 30 mm2/s (141 SSU) Voltage: Rated Voltage (After coil temperature rises and saturated) A B Direction of Flow: P T B A [Result of Measurement] Model Numbers DSG-005-3C2-A DSG-005-3C2-D DSG-005-2B2-A DSG-005-2B2-D Time ms T2 T1 16 60 23 40 14 45 15 33 DSG-005 Series Solenoid Operated Directional Valves 337 . ( Example ) The maximum flow rate is constant regardless of any voltage variants within the serviceable voltage 338 15 13 9 At rated voltage [after temperature rise and saturated] At minimum serviceable voltage (90% of rated voltage) [after temperature rise and saturated] DSG-005 Series Solenoid Operated Directional Valves .5 13.5) 1(0.5 5 3.5 14 14 14 8. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below.5 AB DSG-005-3C2 A P T P T A B DSG-005-3C3 a P T A B DSG-005-3C40 a P T Two Positions Spring Offset A B DSG-005-2B2 P T A B DSG-005-2B3 P T Notes: 1. At minimum serviceable voltage (80% of rated voltage) 50 Hz.5) 14 14 14 2 1 1 1 15(14) 15(10) 15(14) 15(14) 13.5 15 13 9 8 5. Flow L/min P Graphic Symbols Model Numbers A B Working Pressure MPa Spring Centred Three Positions a 5 10 16 25 15 15 15 15 b 12 12 12 b 15 15 b 14 b 13.5 5 3. At minimum serviceable voltage (90% of rated voltage) B A Max.5) 1(0.5 b [ Port "B" Blocked] B P Working Pressure MPa [ Port "A" Blocked] Working Pressure MPa 5 15(14) 15(12) 10 15(7) 12(3) 16 12(3) 5(1) 25 4(0. At rated voltage The maximum flow rate is constant regardless of 50 Hz or 60 Hz and of any voltage variants within the serviceable voltage 60 Hz. ( Example ) 50 Hz. of Valve Position Spool-Spring Arrangement ■ List of Standard Models and The Maximum Flow B A Max.5) 15(9) 15(9) Notes: 1.5 b [ Port "B" Blocked] P Working Pressure MPa B [ Port "A" Blocked] Working Pressure MPa 5 15 12 10 8 5 16 5 3 25 3 2 5 15 12 10 8 5 16 5 3 25 3 2 15 15 15 15 15 15 15 15 15 15 15 15 13 9 8 5.5 13.5 3 3 3 3 AB DSG-005-3C2 A P T P T A B DSG-005-3C3 a P T A B DSG-005-3C40 a P T Two Positions Spring Offset A B DSG-005-2B2 P T A B DSG-005-2B3 15 P T 15(6) 12(2) 12(5) 5(2) 15(10) 13(5) 14(9) 8(4) 15(14) 15(11) 15(14) 15(11) 4(0.5 6.● Models with AC Solenoids : DSG-005- -A -40/4090 No.5) 1(0.5 13. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below. Flow L/min P Graphic Symbols Model Numbers A B Working Pressure MPa Spring Centred Three Positions a 5 10 16 25 15 15 15 15 b 15 15 15 b 15 15 b 14 b 13.5 6.5) 5 15(14) 15(12) 10 15(7) 12(3) 16 12(3) 5(1) 25 4(0.5 13.5) 4(0.5) 12 15 15 15 15 15 15 15 15 15 15 15(14) 15(10) 15(6) 12(5) 12(2) 5(2) 4(0.5 8 7 8 9 15 15 15 9 5.5 13.5 13.5 4.5) 1(0.5 15 15 11 11 7.5) 6(0.5 10. At rated voltage 15 15 (14) 15 (14) ● Models with DC Solenoids : DSG-005- -D -40/4090 No. of Valve Position Spool-Spring Arrangement 60 Hz. 0 4. Flow U.7 3.7) 3.1) 1.S.8 b P T A B DSG-005-3C3 a P T A B DSG-005-3C40 a P T A B Two Positions Spring Offset B P Working Pressure PSI AB DSG-005-3C2 A P T DSG-005 Series Solenoid Operated Directional Valves ( Example ) DSG-005-2B2 P T A B DSG-005-2B3 P T Notes: 1.4 4.5) .8 4.5 3.1) 1.7) 4.1(.0 4.0(3.0 b 3.8) 4.0(2.8 b P T 730 1450 2320 4. of Valve Position Spool-Spring Arrangement Max.4 2.9 2.9 2.0(2. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.0 P T 4.0(1.0(3. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below.0 4.6 3.0(3.9 2.7 1.8 3630 .GPM P Graphic Symbols Model Numbers A B Working Pressure PSI 730 1450 2320 Spring Centred Three Positions a [ Port "B" Blocked] 3630 [ Port "A" Blocked] Working Pressure PSI 730 4.0 3.8) 1.5 1450 2.7) ● Models with DC Solenoids : DSG-005- -D -40/4090 No.0(3.4) 1.2) 3.0 4.2(1. Flow U.3 b 3.8 .6 2.7) 4.0 4. 50 Hz.1) 4.0 4.7) 4.7 4.1 1.0(2.0 b 3. At rated voltage The maximum flow rate is constant regardless of 50 Hz or 60 Hz and of any voltage variants within the serviceable voltage 60 Hz.2 b 4.2(1.3 .1(.0 4.4 2.4 2.7 .0 4.9 b 3.1(.5 1.3(. At rated voltage 4.3(.0 b 4.1) .3) [ Port "A" Blocked] Working Pressure PSI 3630 730 1450 2320 1.0 4. At minimum serviceable voltage (90% of rated voltage) B A Max.1) A B DSG-005-3C3 a 4.8 .3 4.1) 2.2 3.0(3.0(3.3 .0 4.2 3.0(3.0 4.0(3.0(2. of Valve Position Spool-Spring Arrangement 60 Hz.6 .5 .2 2320 1.1) 4.4 2.0 4.9) 4.0 4.1 1.3) 1.0 4.4) 4.8) .8 .7 3.7) 4.3 2.4(1.3 .3) 4.0 4.0 2.4 2.5) 4.6 2.0 4.0(1.3(.1(1.3 .7) 4.0 4.2(.1 1.9) 3.1(.0 3.6 3.6(.0 3.S.7 3.0 b 3.2(.6) 3.7) 4.0 4.2(.4 1.0(3.2 1.3(.7 3.1 1.0 2.0 4.0(2.3(.0 4.6) 3.0(3.3 1.0 4.0(2.0 4.0(3.0 3.2(.9) 4.1) 4.DIRECTIONAL CONTROLS ■ List of Standard Models and The Maximum Flow ● Models with AC Solenoids : DSG-005- -A -40/4090 No.2(.3(.3) 1.0 4.0 4. ( Example ) The maximum flow rate is constant regardless of any voltage variants within the serviceable voltage 4.1) 4.2 1450 2320 730 4.7 3.2 3.1 2.0(2.0 4.6 3.0 4.8 3630 .1(.1) 4.5 4.9) 3.6 3.8) 1.0 b 4.5 1.7(2.0(1.4) A B DSG-005-2B3 .0 4.0 4.3(.8 .1) 3.0 P T E Notes: 1.5) 1.4 At rated voltage [after temperature rise and saturated] At minimum serviceable voltage (90% of rated voltage) [after temperature rise and saturated] DSG-005 Series Solenoid Operated Directional Valves 339 .7 3.0 4.3 1.0(3.3 .0(1.7) 4.3(.0 4.5) A B DSG-005-3C40 a P T A B Two Positions Spring Offset B P Working Pressure PSI AB DSG-005-3C2 A P T DSG-005-2B2 P T 3.1 1.0 4.7) 4.3) 3630 1.0 4.2) 4.0 3.0 4.9 4.6 3.0(.GPM P Graphic Symbols Model Numbers A B B A Working Pressure PSI Spring Centred Three Positions a [ Port "B" Blocked] 730 1450 2320 3630 4.7 2.6) .0 4.0 4. At minimum serviceable voltage (80% of rated voltage) 50 Hz.6) .6 3.6) 3. 32 1.19 1.850) 340 DSG-005 Series Solenoid Operated Directional Valves . Pressure Drop ∆P PSI 300 250 MPa 2.91 1.4 50 Pressure Drop Curve Numbers Model Numbers P→A B→T P→B A→T P→T DSG-005-3C2 4 4 4 4 — DSG-005-3C3 5 5 5 5 3 DSG-005-3C40 4 4 4 4 — DSG-005-2B2 1 1 4 4 — DSG-005-2B3 2 2 4 4 — 0 2 0 0 4 6 1 8 10 2 12 14 15 L/min 3 4 U.84 0.850.28 1.14 1. ∆P’ = ∆P (G’/0.00 1.0 1 1. Viscosity mm2/s 15 20 30 40 50 60 70 80 90 100 SSU 77 98 141 186 232 278 324 371 417 464 0.35 Factor ● For any other specific gravity (G’). multiply the factors in the tabele below. the pressure drop (∆P) may be obtained from the formula below.2 3 200 4 150 0.■ Pressure Drop Pressure drop curves based on viscosity of 30 mm2/s (141 SSU) and specific gravity of 0.GPM Flow Rate ● For any other viscosity.8 100 5 0.07 1.24 1.6 2 1.S. 81) Cable Departure Cable Applicable: Outside Dia.26) 4 132 (5. DSG-005 Series Solenoid Operated Directional Valves 341 .12) 29(1.9 .98) SOL b Lock Nut Tightening Torque: 2..D 28 (1.19) 65.73) 93 (3.DIRECTIONAL CONTROLS ■ Flying Lead Wire Type A -40/4090 ● Spring Centred: DSG-005-3C .14) Approx. in.10) 4.52 in.20) ● Spring Offset: DSG-005-2B .5(.) Conductor Area . refer to “Spring Centred” type..8(.1(2.5-6 mm (.31) ● For other dimensions. 3.30) 25(.34) Cylinder Port "B" 33 (1.67 .9 Nm (25.08) Dia. Tank Port "T" Lead Wire SOL a SOL b Mounting Surface (O-Rings Furnished) 2(. 32 (1.31) Dia Spotface 4 Places 52 (2.67) DIMENSIONS IN MILLIMETRES (INCHES) ■ DIN Connector Type / DIN Connector with Indicator Light A -N/N1-40/4090 ● Spring Centred: DSG-005-3C .05) Pressure Port "P" Space Needed to Remove Solenoid-Each End.A -40/4090 D 8 (.71) 46(1. Location Pin 3 16(.81) 46 (1.14 .18) Dia Through 8(.87) 30.) DSG-005 Series Solenoid Operated Directional Valves 44 (1.. 270(10.24in. 73 (2. refer to “Flying Lead Wire Type”. be sure to tighten the lock nut with the torque as specified below.1 (1.34.63) (.. After completion of the change.19) Dia.D A -N/N1-40/4090 ● Spring Offset: DSG-005-2B -D SOL b Single Solenoid Models Only 15. lbs) ● For other dimensions.66) Cylinder Port "A" 34 (1.63) Manual Actuator 4.56) SOL a 18 (.0012 sq.. . E 17 (. Not Exceeding .62) The position of the Plug-in connector can be changed as illustrated below by loosening the lock nut..75mm2 (..8 (.3. 5 (.5 (.80) 85 (3.59) 12.16) Deep 58. 7.5 (. Rc 1/8 DSGM-005X-20 DSGM-005X-2080 1/8 BSP.5(.63) 48 (1. 4 Places Sub-plate Model Numbers Piping Size "C" Thd. Through 11(.48) 7(.43) 3.5(.DIMENSIONS IN MILLIMETRES (INCHES) ■ Sub-plates: DSGM-005 -20/2080/2090 15 (.28) 4.17) Dia.14) 7.40) 11 (.29) DSGM-005Y-2080 1/4 BSP.85) 20. 4(.43) Dia.94) 37 (1.5 (2.30) 35.5 28 (1.10) (.30) 25(.5 (1.5(.35) 7 (.89) 63 (2.82) 14 (.98) 11.28) Dia. 8-32 UNC .30) Deep 4 Places P A B T 71 (2.49) 32 (1.75 (. M4 No. F DSGM-005Y-2090 1/4 NPT DSG-005 Series Solenoid Operated Directional Valves "D" Thd. F DSGM-005X-2090 1/8 NPT Rc 1/4 DSGM-005Y-20 342 "C" Thd.85) 12.25 (. 4 Places 24 (.45) 21.3(.7(.11) Dia.55) 7. Spotface 2 Places 21.49) "D" Thd.46) 2.5 (. 8-32 UNC M4 No.26) 16(. DIRECTIONAL CONTROLS ■ List of Seals. Valve Model Number DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005- -A100 -A200 -D12 -D24 -A100-N -A200-N -D12-N -D24-N -A100-N1 -A200-N1 -D12-N1 -D24-N1 9 Solenoid Ass’y No. Solenoid Ass'y. please specify the seal kit number “KS-DSG-005-40”. 3C — 4 2 2B 1 4 1 Remarks Included in Solenoid Ass’y Note: When ordering seals. #1 Ass’y Part No.-40/4090 13 7 8 SOL a 4 10 5 SOL b 2 5 3 11 2 1 12 21 23 22 30 20 9 24 25 31 List of Seals Item Name of Parts Part Numbers 10 11 21 O-Ring O-Ring O-Ring SO-NB-P14 SO-NB-P6 SO-NB-P14 Qty. SA05-100-40 SA05-200-40 SD05-12-40 SD-05-24-40 SA05-100-N-40 SA05-200-N-40 SD05-12-N-40 SD-05-24-N-40 SA05-100-N-40 SA05-200-N-40 SD05-12-N-40 SD-05-24-N-40 @2 Coil No. ■ Solenoid Ass’y. C-SA05-100-40 C-SA05-200-40 C-SD05-12-40 C-SD-05-24-40 C-SA05-100-N-40 C-SA05-200-N-40 C-SD05-12-N-40 C-SD-05-24-N-40 C-SA05-100-N-40 C-SA05-200-N-40 C-SD05-12-N-40 C-SD-05-24-N-40 Connector Connector #0 Ass’y Part No. Coil and Connector Ass’y No. E DSG-005 Series Solenoid Operated Directional Valves DSG-005- Remarks Flying Lead Wire Type TK290058-7 TK290058-7 Plug-in Connector Type TK290378-9 TK290379-7 TK290089-2 TK290090-0 TK290378-9 TK290379-7 TK290089-2 TK290090-0 Plug-in Connector with Indicator Light DSG-005 Series Solenoid Operated Directional Valves 343 . Coil and Connector Ass'y . 344 DSG-01 Series Solenoid Operated Directional Valves . both the pressure and flow of these valves are much increased.2 to 1.07 inch) and from 2.09) L-DSG-01-3C . these valves exhibit a high tolerance to contaminants and especially stable operation. ■ Specifications Valve Type Model Numbers Max. E.85 kg (4. Operating Pressure: approx.) 300 R Type Sol. ● IP65-equivalent high dust. Flow Rate: approx. DSG-01 Series These are Solenoid Operated Directional Valves of high pressure.64 →26. Maximum flow indicates a ceiling flow depends on the type of spool and operating condition. Only 120 1.85(4.S.4(3.-70/7090 L-DSG-01-2N .■ 1/8 Solenoid Operated Directional Valves. 30 % increased [16→21 MPa (2320 →3050 PSI)] ● Max. For details of L-DSG-01. ● Stable Operation Due to the powerful magnetic and spring force of the solenoids. Spool Type: 3C2 (P→A)} ● Compact & Small Mass Despite of high pressure.4(3. IP65 and JIS C 0920 IP65 (dust.09) 1. high flow and low pressure drop. Pub. these valve Plug-in Connector Type bodies are compact and lightweight with DC double solenoids. 60 % increased [63→100 L/min (16.08) 1. ● Max.42 U.85 to 4.-70/7090 Standard Type DSG-01-2D2. in compliance with I. Operating Pressure MPa (PSI) Max. ● High Pressure & High Flow Rate In comparison to our existing lines. C.85 (4.08) 1. the overall length and mass are reduced from 210 to 205 mm (8.26 to 8.9 MPa (145 to 131 PSI).6) 16 (2320) 16 (2320) 300 R Type Sol.08) 63 (16.9 U.4(3. T-Line Back Pressure MPa (PSI) 100 (26. in comparison to our existing lines*.S.-70/7090 DSG-01-2B .09) ★ 1. refer to the List of Spool Functions on pages 347 to 351 for details.-70/7090 1. the features of which can be materialized by employing a powerful wet type solenoid and the rational flow channel design.-70/7090 Max.-70/7090 L-DSG-01-2B . ★ 2. {* At Flow Rate: 60 L/min (15.-70/7090 Low Wattage(14W) Type ★1 L-DSG-01-2D2. T-Line Back Pressure: approx. respectively. high flow and low pressure drop.and water-proof characteristics.5→35 MPa (4570 →5080 PSI)] Terminal Box Type ● Max.and water-proof These valves demonstrate excellent dust.08 lbs). ● Shockless type available In addition to the standard valves for high pressure and high flow.0 to 0. a shockless type capable of minimizing noise and vibration in piping during spool changeover is also available.GPM). UL/CSA certified products are also available. Only 120 1.GPM) Max.4) 35 (5080) 21 (3050) DSG-01-3C . Changeover Frequency Cycle/min {min–1} Mass kg (lbs.and jet-proof type). the valves effectively reduce the energy consumption of the unit. Flow ★2 L/min (U.6) 25 (3630) 21 (3050) 120 40 (10.GPM)] ● Low Pressure Drop The pressure drop of these valves is reduced by 10 % from 1. 10 % increased [31.-70/7090 Shockless Type S-DSG-01-3C .-70/7090 S-DSG-01-2B2. 529.S. ● Usable in products of various standards These standard valves are CE certified for installation in equipment overseas. please contact us.85 (4. 07 0. F DSGM-01-3190 1/8 NPT 0. ■ Options ● Push Button with Lock Nut Can be used for manual changeover of spool.51 2.25 1. Mass kg (lbs.15 2.8 (1.6 . American Design Standard No. 1bs.240 220 192 . N.16 DSG-01 Series Solenoid Operated Directional Valves Solenoid Ratings 1. There are more coil types other than the above.13. 10-24 UNC × 1-3/4 Lg . please make inquiries.4 48 43. Hd.8 . the mounting surface should have a good machined finish. Energisation or de-energisation of the solenoid can be easily identified with the incorporated indicator light.American Design Standard Sub-plat e Model Numbers Approx.2 24 21.8 ) 3/8 DSGM-01Y-31 Rc 3/8 DSGM-01Y-3190 3/8 NPT 0. The coil type numbers in the shaded column are handled as opotinal extras. AC solenoid is not available in shockless type. Inrush current in the above table show rms values at maximum stroke.8 ) Sub-plates are available. F DSGM-01X-3190 1/4 NPT 0.42 1.33 29 0.22 1.01 0. 3.) Thread Size 1/8 DSGM-01-31 Rc 1/8 DSGM-01-3180 1/8 BSP.DIRECTIONAL CONTROLS Sub-plate Piping Size Japanese Standard "JIS " Sub-plat e Model Numbers Thread Size European Design Standard Sub-plat e Model Numbers Thread Size N.220 200 180 . Cap Screw (4 pcs. Plug-in Connector With Indicator Light SOL b DSG-01 Series Solenoid Operated Directional Valves 345 .35 0. Descriptions Soc.8 100 90 .7 Nm (52 .60 in.2 .18 0.) Japanese Standard "JIS" European Design Standard M5 × 45 Lg.144 200 160 . R type models with built-in current rectifier is recommended for shockless operation with AC power.23 29 0.37 2.288 12 10.120 110 96 . In case these coils are required to be chosen. When sub-plates are not used.8 (1. Tightening Torque 5 . For details.8 (1.) E Valve Type Coil Type Electric source Frequency (Hz) 50 A100 Standard Type AC A120 1 A200 A240 Shockless Type DC (K Series ) AC → DC Rectified (R ) D12 D24 D48 R100 R200 60 50 60 50 60 50 60 50/60 Voltage (V) Source Ratin g Serviceable Range 100 80 .61 0.110 200 180 .220 Current & Power at Rated Voltage Inrush (A) 2 Holding (A) Power (W) 2.89 0. The push button can be locked in the pressed condition. Lock Nut SOL b Push Button ● Plug-in Connector with Solenoid Indicator Light These are the indicator light incorporated plug-in connector type solenoids.60 in. 1bs.52. Mounting Bolt For socket head cap screws in the table below are included.42 0.31 1.264 240 216 .110 100 90 .) Applicable to working pressure more than 25 MPa (3630 PSI): 6 .02 0.14 0.45 1.44 2.19 1.78 0.21 0. 2.21 0. please confirm the time of delivery with us before ordering.26.7 Nm (43 .132 120 108 . Specify the sub-plate model number from the table above.8 ) 1/4 DSGM-01X-31 Rc 1/4 DSGM-01X-3180 1/4 BSP. ■ Model Number Designation FSpecial Seals SShockless Type - 01 DSG Series Number Valve Size -2 Number of Valve Positions 3: Three Positions B SpoolSpring Arrangement C: Spring Centred 2 Spool Type A -D24 Special Two Position Valve Omit if not required 2, 3 4, 40 60, 9 10, 11 12 Coil Type -C Manual Override -N Electrical Conduit Connection -70 -L Design Number Models with Reverse Mtg. of Solenoid Omit if not required None: Japanese Std. "JIS" AC: A100 A120 A200 A240 Design Standard None: Manual Override Pin None: Terminal Box Type 90: N.American Design Std. DC: None: Standard Type F: For Phosphate Ester Type Fluids (Omit if not required D: No-Spring Detented DSG: Solenoid Operated Directional Valve 01 2: Two Positions R: B: Spring Offset S: Shockless Type D12 D24 D48 2 3: Three Positions C: Spring Centred 2: Two Positions B: Spring Offset 2 3 8 2 4 2 A B 1 1 (AC → DC) R100 R200 DC: D12 D24 D48 C: Push Button and Lock Nut (Option) 70 N: Plug-in Connector Type 2 N1 : Plug-in Connector Type with Indicator Light (Option) R: (AC → DC) R100 R200 ★1. In case of the special two position valve, please refer to page 352 for details. ★2. N1 is not available for R type solenoids. In the table above, the symbols or numbers highlighted with shade represent the optional extras. The valves with model number having such optional extras are handles as options, therefore, please confirm the time of delivery with us before ordering. 346 DSG-01 Series Solenoid Operated Directional Valves None: Japanese Std. "JIS" and European Design Std. L 90: N. American Design Std. L DIRECTIONAL CONTROLS ■ List of Standard Models and The Maximum Flow ● Models with AC Solenoids: DSG-01- -A L /min [Port "B" Blocked] Model Numbers Graphic Symbols 10 DSG−01−3C2 a b PT AB DSG−01−3C3 a b PT AB DSG−01−3C4 a DSG−01−3C40 a b PT AB Spring Centred B P T Working Pressure MPa A B Three Positions A b PT AB DSG−01−3C60 b a PT 16 25 31. 5 A B A B P T P T 100 100 100 Working Pressure MPa Working Pressure MPa 35 10 16 25 100(43)100(41) 80(21) 57(38) 53(31) 29(17) 100(80)100(80)100(80)100(77)100(77) 70(46) 70(46) 70(46) 90(63) 90(63) 90(63) 90(63) 90(63) 45(30) 45(30) 45(30) 90 90(22) 35(18) 100(38) 76(28) 67(15) 90 90 90(26) 43(14) 30(11) 50(31) 38(20) 20(10) 85 80(40) 80(22) 85(40) 85(35) 85(24) 85 85 80 80 80(30) 63(15) 25(10) 70(26) 50(24) 32(16) 43(23) 43(23) 42(23) 42(23) 42(23) 54(32) 54(32) 52(32) 40(23) 40(23) 38(23) 36(23) 35(23) 48(30) 47(30) 47(30) 100 [Port "A" Blocked] 100 31. 5 60(17) 19(10) 70(46) 45(30) 57(10) 16(7) 60(16) 22(13) 52(32) 47(30) 35 10 16 25 38(15) 100(43)100(41) 80(21) 13(9) 57(38) 53(31) 29(17) 70(46) 70(46) 70(46) 70(46) 45(30) 45(30) 45(30) 45(30) 35(7) 100(38) 76(28) 67(15) 12(5) 50(31) 38(20) 20(10) 55(12) 85(40) 85(35) 85(24) 18(10) 70(26) 50(24) 32(16) 52(32) 54(32) 54(32) 52(32) 47(30) 48(30) 47(30) 47(30) 31. 5 35 60(17) 19(10) 70(46) 45(30) 57(10) 16(7) 60(16) 22(13) 52(32) 47(30) 38(15) 13(9) 70(46) 45(30) 35(7) 12(5) 55(12) 18(10) 52(32) 47(30) 10 8 AB DSG−01−3C9 a b 100 b 100 b 100 b 100 100 100 100 100 20 10 15 10 8 20 10 15 PT AB DSG−01−3C10 a PT AB DSG−01−3C11 a PT AB DSG−01−3C12 a No-Spring Detented DSG−01−2D2 AB b 80 80 80 80 80 45 62(13) 15(10) 60(27) 35(18) 62(13) 15(10) 50(45) 50(42) 45(40) 45(40) 45(21) 45(16) 38(13) a 50 45 PT 50(45) 50(42) 45(40) 45(40) 36(18) 28(13) 22(12) AB Spring Offset Two Positions PT 100 100(63)100(33)100(27)100(50)100(37)100(20) 78(16) 62(13) 100(50)100(37)100(20) 78(16) 100(70) 80(20) 70(20) 40(19) 100(37) 55(25) 29(14) 20(11) 15(10) 100(37) 55(25) 29(14) 20(11) 100(65) 85(52) 72(45) 65(34) 5 13 10 20 23 100 100 100 100 70(50) 57(40) 50(25) 43(19) 100 100(63)100(33)100(27)100(50)100(37)100(20) 78(16) 62(13) 100(50)100(37)100(20) 78(16) 100(70) 80(20) 70(20) 40(19) 100(37) 55(25) 29(14) 20(11) 15(10) 100(37) 55(25) 29(14) 20(11) DSG−01−2B2 b 85 85 85 85 85 20 16 16 15 13 b 70 70 70 70 70 50 50 50 50 50 b ― ― ― ― ― 26 17 13 11 10 PT AB DSG−01−2B3 PT AB DSG−01−2B8 PT 85(63) 85(30) 80(70) 70(48) 80(50) 35(20) 80(50) 60(33) 80(70) 70(48) 70(40) 23(15) 63(40) 50(28) 80(70) 70(48) 60(20) 15(8) 44(32) 40(28) 80(70) 70(48) 45(10) 10(5) E DSG-01 Series Solenoid Operated Directional Valves Spool-Spring Arrangement No. of Valve Positions Max. Flow 44(32) 40(28) 80(70) 70(48) 30(10) 7(5) Notes: 1. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below. ( Example ) 50 Hz, At minimum serviceable voltage (80% of rated voltage) 50 Hz, At rated voltage The maximum flow rate is constant regardless of 50 Hz or 60 Hz and of any voltage variants within the serviceable voltage 60 Hz, At rated voltage 2. For the maximum flow rate in P → T of the valves with a 100 100 (43) 57 (38) 60 Hz, At minimum serviceable voltage (90% of rated voltage) mark, please see page 351. The valve models with a mark are handled as Options. If you choose such valves, check the time of delivery beforehand. DSG-01 Series Solenoid Operated Directional Valves 347 ■ List of Standard Models and The Maximum Flow ● Models with DC or R Type Solenoids: DSG-01- -D /R L /mi Spool-Spring Arrangement No. of Valve Positions Max. Flow [Port "B" Blocked] Model Numbers Graphic Symbols A B P T Working Pressure MPa a 10 16 25 31. 5 35 b 100 100 100 100 100 b 100 80 100 80 b 90 90 b 85 85 b 50 41 50 41 100 80 90 42 65 45 50 41 100 80 50 26 40 30 50 41 b 100 100 100 b 85 85 b 100 b AB a PT a Spring Centred Three Positions AB a PT T P T Working Pressure MPa 35 10 16 25 31. 5 35 100 80 38 20 33 26 50 41 100 55 78 70 100 62 85 65 66 58 45 35 78 70 58 48 52 36 66 58 28 23 78 70 38 30 30 25 66 58 25 19 78 70 31 25 26 21 66 58 22 17 75 70 29 23 24 19 66 58 100 55 78 70 100 62 85 65 66 58 45 35 78 70 58 48 52 36 66 58 28 23 78 70 38 30 30 25 66 58 25 19 78 70 31 25 26 21 66 58 22 17 75 70 29 23 24 19 66 58 100 100 20 15 10 10 8 20 15 10 10 8 85 35 80 23 40 20 100 74 56 43 36 28 28 20 24 19 100 100 100 100 23 20 13 10 5 85 85 85 35 80 23 40 20 100 74 56 43 36 28 28 20 24 19 100 74 100 85 100 74 56 43 60 46 56 43 36 28 40 32 36 28 28 20 36 28 28 20 24 19 32 24 24 19 75 75 75 75 75 40 30 27 50 50 45 45 45 42 40 40 31 23 75 65 35 30 24 19 75 65 23 17 22 18 75 65 19 13 22 18 75 65 17 12 PT DSG−01−3C60 P 31. 5 AB a B 25 PT DSG−01−3C40 A 16 AB DSG−01−3C4 B 10 PT DSG−01−3C3 A Working Pressure MPa A B DSG−01−3C2 [Port "A" Blocked] AB DSG−01−3C9 a PT AB DSG−01−3C10 a PT AB DSG−01−3C11 a PT AB DSG−01−3C12 a No-Spring Detented DSG−01−2D2 a AB b 45 50 45 PT 30 25 22 16 16 15 13 50 50 50 50 50 26 17 13 11 10 70 70 70 70 70 b 80 80 80 80 80 20 b 70 70 70 70 70 AB Spring Offset Two Positions PT DSG−01−2B2 PT AB DSG−01−2B3 PT AB DSG−01−2B8 b PT 46 32 75 65 53 35 Notes: 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown be low. ( Example ) The maximum flow rate is constant regardless of any voltage variants within the serviceable voltage 100 2. For the maximum flow rate in P → T of the valves with a 100 55 At rated voltage [after temperature rise and saturated] At minimum serviceable voltage (90% of rated voltage) [after temperature rise and saturated] mark, please see page 351. The valve models with a mark are handled as Options. If you choose suce valves, check the time of delivery beforehand. 348 DSG-01 Series Solenoid Operated Directional Valves 5(4.9 4.9) 13.0) 20.8) 22.1(4.9(7.4(7.0) 26.9(1.6) 11.2) AB Spring Offset Two Positions PT 26.4(9.8(16.8) 26.3) 22.4(6.0(2.2 4.9(10.8(5.2) 18.1) 9.3(2.4(21. check the time of delivery beforehand.9) 13.4) 21.8) 14.8(16.9) 12.6(5.2(11.5) 22.6 2.4(13.1(6.6) 11.1 5.5 21.4 26.9(2.0) 26.0(2.3) 15.6) 26.4 b 26.2) 16.0) 20.7) 5.5(10.3) 6.GPM [Port "B" Blocked] Model Numbers Graphic Symbols A B P T Working Pressure PSI [Port "A" Blocked] A B A B P T P T Working Pressure PSI Working Pressure PSI 1450 2320 3630 4570 5080 1450 2320 3630 4570 5080 1450 2320 3630 4570 5080 DSG−01−3C2 a b PT AB DSG−01−3C3 a b PT AB DSG−01−3C4 a DSG−01−3C40 a b Spring Centred Three Positions PT AB b PT AB DSG−01−3C60 b a PT 26.6(4.0) 14.8) 26. ( Example ) 50 Hz.2(1.4(5.9) 12.2) 7.0(2.3) 22.4(9.3) 3.0) 26.4(21.4) 13.4) 13.2(11. of Valve Positions Max.4(7.8) 26.9) 12.8 23.9(4.6) 7.1 11.4 26.0(3.4(9.4(7.4 26.8(2.5 5.2) 7.1(6.1(5. If you choose such valves.1 21.0(8.6) 3.2) 18.9(7.1(5.4(5.4 26.5(12.9(7.6) 15.1(18.6 2.4(3.5(12.2(1.9(4.4) 10.9) 12.1) 11.6(5.2 18.4(18.5(12.9(5.0(5.6 1.7) 18.9(8.1) 26.5(12.8 23.0) 6.4(3.4(7.9) 11.6(4.1(10.0(2.3) 8.0) 14.4(21.5(6.6) 21.3) 13.2) 16.4) 10.6) 7.8) 14.2(6.4(7.1(10.7(4.8(3.0) 26.4(21.6) 22.9) 26.2) 26. For the maximum flow rate in P → T of the valves with a 26.1(10.7(4.5(13.4) 18.6(4.6) 4.6) 13.5(12.5(12.3 4.5) 21.1) 12.4(3.7(8.5(12.5(12.0(2.1) 26.4 26.4) 4.7) 5.4) 10.1 5.9(7.4) 26.4) 26.1) 26.1(2.3 4.1) 26. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below.4(5.7) 26.4) 4.4(18.4(17.6) 9.5) 10.4(5.3) 15.7(8.1(13.9) DSG−01−2B2 b 22.4) 13.4) 13.6(8.8(16.5(9.0(4.2) 22.2) 26.4(6.4 26.6) 15.6) 15.6) 26.5(12.1(7.1 21.1(5.4(2.3(2.1(18.7(3.2) 18.9) 4.7) 18.4) 13.4(10.4) 26.S.0(6.7) 18.3 3.2(4.1(2.2 13.4 26.4(16.8 23.2) 18.2) 15.9) 11.6) 23. At rated voltage The maximum flow rate is constant regardless of 50 Hz or 60 Hz and of any voltage variants within the serviceable voltage 60 Hz.1 21.4) 14.8) 16.1(6.7(8.9) 12.7(8.9) 13.4(13.8) 21.6) 15.4(7.6) 23.3) 20.9(4.6) 3.1(18. please see page 351.6) 22.9) 12.6) 11.6) E DSG-01 Series Solenoid Operated Directional Valves A B 22.5 22.0(2.4) 26.4 2.9) 11.5) 21.4(10.9) 3.9(7.2) 21.6) 26.4(9.4(7.5(12.5(12.5(6.6) 11. At rated voltage 2.2) 18.1 PT AB DSG−01−3C10 a PT AB DSG−01−3C11 a b PT AB DSG−01−3C12 a b No-Spring Detented DSG−01−2D2 AB b 21.2(4.4 2.2(8. DSG-01 Series Solenoid Operated Directional Valves 349 .4 26.1) 11.8(3.1(5.4(3.5 3.5(13.9) 13.3 4.2) 16.3(2.4(9.5(6.4(13.6(6.6 9.6) 11.5(12.2(1.3(2.4 5.6(2.9) 13.1) 10.6 2.8(3.7) 13.3) 8.9(10.4(10.9(7.3(2.9) 26.9(10.4(9.3) 11.4(13.1(18.7) 26.4(3.6) 7.9(4.4) 4.4(11.4(5.0) 26.6) 9.5(12.6(6.7) 19.5(6.8) 26.6) 26.5(7.2) 22.4 AB DSG−01−3C9 a b 26.1) 14.2) 26.4(21.5(3.4) 13.7) 7.7(3.5 18.9(5.2) 10.2) 26.1 21.9) 23.7) 17.4 26.5(6.3 18.6) 11.0(4.5 22.2) 10.2(8.4 6.1(10.0(5.4 Notes: 1.0 2.3) 10.1) 26.4) 15.1) 26.9(10.4 26.5) 21.5(10.6(4.1) 11.4 26.2) 18.9) 4.9(7.5) 5.6(10.8) 7.3) 20.4(10.2) 26.6) 2.7) 18.4) 4.1) 18.4 26.5(16.0 b 18.2(11.2(7.4(11.8) 9.1 21.5) 11.6(7.5 22.2) 5.9) 11.0(2.6(7.9) 3.5(4.1) 2.6) 13.9) 11.6(8.7(8.7(4.6) 11.2(9.1) 9.5(6.8(6.2) 26.4 26.3) 5.7(8.5 18. At minimum serviceable voltage (80% of rated voltage) 50 Hz.9(7.3) 5.5(4.3) 22.0) 60 Hz.9) 12.2 4.6) 7.4(8.5(5.3) 18.4(2.1(18.9 11.9(2.4) a 13.9) 12.4(7.1(10.8) 21.5 22.8) 23.6) 7.1) 10.DIRECTIONAL CONTROLS ■ List of Standard Models and The Maximum Flow ● Models with AC Solenoids: DSG-01- -A Spool-Spring Arrangement No.9) 11.2(1.9(7.2 b ― ― ― ― ― 6.3) 10.6) 21.9) 11.2(8.1(13.5) 21. At minimum serviceable voltage (90% of rated voltage) mark.4) 17.4(3.2) 23.1) 11.2(5.5(12.0) 15.4 26.5 22.3) 20.4(11.5) 5.4(7.5 18.1(17.2(8.2) 14.4 26.4) 15.6(1.4(7.6) 11.5 13.2) 5.7) 21.5(3.5(6.1) 11.8) 14.8(16.1) 11.0(8.2(1.3) 20.2(6.4) 5.6) 23.9) 11.7) 5.1(7.9(7.5(5.8) 26.5(12.2(6.2(8.5) 13.7(7.1(5.2) 18.5) 10.4) 26.6) 23.5(9.5 18.9) 12.2) 14.0(13.4(9.6) 4.5) 21.2(6.1) 9.2 13.2) 10.7(3.4) 14.7(4.8) 14.3) 1.0) 4. The valve models with a mark are handled as Options.5(6.3) 18.2) 18.9) 11.7) 5.9(7.8) 26.3(2.5(6.9(2.2) 18.2(11.2 PT 9.6) 18.9 16.0) 15.1 21.2(8.8(16.5 22.8(2.2) 18.4) 17.2 13.0) 15.4(9. Flow U.9) 11.5) 21.4(8.9) 15.2(1.4) 14.0 2.6 2.7(3.9) 16.5(10.9(4.6(4.4(16.7(7.9 PT AB DSG−01−2B3 PT AB DSG−01−2B8 PT 13.4 26. 3 26.4 2.5 20.6 5.6 5.2 14.3 6.3 7.5 8.8 4.8 4.5 7.3 13. check the time of delivery beforehand.4 15.5 18.4 6.0 3.1 21.5 19.8 19.8 17.9 6.7 13.1 16.1 5.5 18.4 13.3 12.5 8.5 10.1 6.5 3. For the maximum flow rate in P → T of the valves with a 26.1 19.2 6.8 11.4 9.2 4.1 4.6 18.2 5.3 5.3 12.4 21.4 26.6 18.9 6. If you choose suce valves.0 9.3 b 18.0 19.5 17.2 PT AB DSG−01−3C10 a PT AB DSG−01−3C11 a PT AB DSG−01−3C12 a No-Spring Detented DSG−01−2D2 a AB b 11.1 5.6 18.9 PT 7.6 17.8 18.GPM [Port "B" Blocked] Model Numbers Graphic Symbols A B P T Working Pressure PSI [Port "A" Blocked] A B A B P T P T Working Pressure PSI Working Pressure PSI 1450 2320 3630 4570 5080 1450 2320 3630 4570 5080 1450 2320 3630 4570 5080 A B DSG−01−3C2 a b 26.4 26.6 17.8 20.9 13.2 9.0 8.4 7.2 6.1 21.8 17.2 11.9 11.2 10.4 26.2 21.1 20.8 10.0 26.5 18.2 13.1 21.4 PT AB DSG−01−3C3 a b PT AB DSG−01−3C4 a b Spring Centred Three Positions PT AB DSG−01−3C40 a b PT AB DSG−01−3C60 b a PT 26.1 10.8 4.3 5.0 20.0 7.4 6.8 19.3 13.3 11.1 23.5 17.2 17.9 11.4 5.5 22.3 5.2 11.5 5.3 5.2 21.4 15.4 7.3 6.2 10.■ List of Standard Models and The Maximum Flow ● Models with DC or R Type Solenoids: DSG-01- -D /R Spool-Spring Arrangement No.5 7.0 17.4 9.1 6.2 13.1 21.4 10.8 10.6 17.4 5.9 13.7 26.9 13. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown be low.5 7.4 2.4 26.6 6.4 26.4 26.4 6.4 14.1 21.8 23.3 5.3 22.8 10.3 15.8 5.7 13.5 9.9 5.9 7.7 22.3 4.0 19.4 26.5 3.9 17.0 b 26.6 2.5 7. please see page 351.6 18.8 13.4 22.5 15.4 19.8 19.4 5.4 15.6 26.3 6.3 9.4 26.4 15.3 6.0 23.4 15.0 17.5 19.9 9.6 14.2 4.4 26.9 6.8 4. of Valve Positions Max.5 5.3 13.8 10. The valve models with a mark are handled as Options.5 9.2 4.8 11.6 18.1 21.3 5.3 b 22.4 15.9 12.6 1.S.5 7.6 8.9 9.5 22.4 15.5 19.8 26.0 2.4 6.4 19.3 AB DSG−01−3C9 a b 26.2 13.5 26.5 AB Spring Offset Two Positions PT DSG−01−2B2 PT AB DSG−01−2B3 PT AB DSG−01−2B8 b PT 12.3 10.0 3.5 22.2 6.1 b 22.5 18.4 26.0 2.9 2.4 26.5 At rated voltage [after temperature rise and saturated] At minimum serviceable voltage (90% of rated voltage) [after temperature rise and saturated] mark.9 7.6 7.4 7.7 9.5 22.4 15.2 6.1 6.2 17.4 5.6 14.8 26.3 Notes: 1.6 2.1 10.8 19.3 19.1 10.1 5.3 20.7 6.4 14.9 6.6 5.1 6.8 19.3 5.5 18.5 18.4 22.3 4.5 18.6 18.9 4.7 9.6 18.5 4.6 10.4 2.3 13.4 19.4 15.2 11.4 6.3 6.5 6.6 2.5 22. 350 DSG-01 Series Solenoid Operated Directional Valves .4 7.2 13.5 26.9 5.6 17.3 5.5 6.4 26.8 17.9 7.5 18.4 17.3 6.4 16.4 14.0 20.6 8.5 7.5 9.6 2. ( Example ) The maximum flow rate is constant regardless of any voltage variants within the serviceable voltage 26.2 8.2 7.5 b 21.6 18.8 17.3 3.8 17.1 21.5 10.3 11.6 6.2 13.4 26.8 11.4 5.5 18.5 7.8 11.3 11.3 20.6 8.6 18.5 15.4 15.4 26.1 13.2 6.2 14.5 17.4 26.4 5.8 19.4 9.3 7.8 10.0 7.4 5.9 7.6 5.1 20.6 14.6 26. Flow U.1 21.4 26. DIRECTIONAL CONTROLS Maximum Flow of Centre By-Pass In valve type 3C60.S.9) 50 (13. Flow Graphic Symbol Mode Numbers AB 55 (14.GPM) 10 MPa 16 MPa 25 MPa 31. in case where the actuator is put on in between the cylinder ports A and B as illustrated below and where the actuator moves and suspended at its stroke end and where the valve is then shifted to the neutral position in the suspended state of the actuator.5) 20 (5.2) 45 (11.6) 30 (7. of Valve Positions Spool-Spring Arrangement Graphic Symbol Model Numbers A B P T Working Pressure MPa (PSI) 10 (1450) 16 (2320) 25 (3630) b 63 (16.5) 40 (10.S.2) 12 (3. Max.5) 16 (4.6) 32 (8.2) 40 (10. L/min ( Example ) The maximum flow rate is constant regardless of any voltage variants within the serviceable voltage 60 (15.6) 16 (4.GPM DSG-01 Series Solenoid Operated Directional Valves 351 .45) 32 (8.6) 32 (8.45) 32 (8.23) 25 (6.9) 30 (7.S.9) 40 (10.6) 63 (16.3) 32 (8.17) 30 (7. the maximum flow rates available are those as shown as the table below regardless of any voltage in the range of serviceable valtage.6) 32 (8.17) 40 (10.5 MPa 35 MPa (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) (5080 PSI) PT 44 (11.9) 26 (6.GPM) [Port "B" Blocked] No.6) 40 (10.6) 32 (8.6) DSG-01 Series Solenoid Operated Directional Valves Models with DC or R Type Solenoids: S-DSG-01- Notes: 1.6) 40 (10.9) 40 (10.9) 50 (13.23) 16 (4.9) 22 (5.2) 12 (3.2) 40 (10.6) At rated voltage [after temperature rise and saturated] At minimum serviceable voltage (90% of rated voltage) [after temperature rise and saturated] U.9) 60 (15.6) 45 (11.23) 25 (6.6) 20 (5.9) 40 (10.9) 30 (7.6) 40 (10.9) [Port "A" Blocked] A B A B P T P T Working Pressure MPa (PSI) 10 16 25 (1450) (2320) (3630) Working Pressure MPa (PSI) 10 16 25 (1450) (2320) (3630) 40 (10.3) 32 (8.6) 16 (4.5) 20 (5.5) 40 (10.5) b a DSG-01-3C60-A /D /R L/min (U.8) E List of Shockless Models and The Maximum Flow -D /R Max.23) 16 (4.6) A B S-DSG-01-3C2 Three Positions a PT Spring Centred AB S-DSG-01-3C4 a PT Two Positions Spring Offset AB S-DSG-01-3B2 b PT 50 (13. Flow L/min (U.3) 45 (11.6) b 60 (15. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown be low.5) 16 (4. in this particular spool-spring arrangement. it is a standard configuration that the solenoid is mounted onto the valve in the SOL b position (side). Type AB B DSG-01-2B B a P T b P DSG-01-2B2B DSG-01-2B3B DSG-01-2B4B DSG-01-2B60B DSG-01-2B10B In the above table. please refer to the explanation under the heading of "Valves Using Neutral Position and Side Position" given below. In spring offset type.Reverse Mounting of Solenoid. of Solenoid Valves Using Neutral Position and Side Position. Type B DSG-01-2B A T raphic Symbols Model Numbers Standard Mtg. the mounting of the solenoid onto the valve in the reverse position -SOL a side. 352 Reverse Mtg. One is the valve using the neutral position and SOL a position (2B A) and another is the valve using the neutral position and SOL b position (2B B) . A B P T SOL b b A B P T SOL a a Standard Mtg. In this case. b Energised Position SOL. a Energised Position (2B2A) "B": Use of Neutral and SOL.is also available. the 3-position valves also can be used as the 2-position valves using the two of their three positions. a Energised Position A B b a P T 2B2A 2B2B A B P T A B P T b b "A": Use of Neutral and SOL. there are two kinds of the valve available. (Special Two position Valve) Besides the use of the standard 2-position valves aforementioned in the "List of Standard Models and Maximum Flow". Type DSG-01 Series Solenoid Operated Directional Valves T A B P T a . (Example) In case of Spool Type "2" Neutral Position SOL. b Energised Position (2B2B) Graphic SymbolsG Model Numbers Standard Mtg. However. therefore. the graphic symbols in mounting type highlighted with shade are optional extra. Type A A b P DSG-01-2B2A Reverse Mtg. As for the valve type 2B A and 2B B. please confirm the time of delivery with us before ordering. of Solenoid Reverse Mtg. The graphic symbol for this reverse mounting is as shown below. DIRECTIONAL CONTROLS Typical Changeover Time Changeover time varies according to oil viscosity, spool type and hydraulic circuit. Standard Type (Without Shockless Function) [Result of Measurement] [Test Conditions ] Pressure: Flow Rate: Viscosity: Voltage: 16 MPa (2320 PSI) 31.5 L /min (8.3 U.S.GPM) 35 mm 2 /s (164 SSU) 100 %V (After coil temprature rises and saturated) ON Solenoid OF F O FF 0 0 Spool Shift Max. T2 Type Model Numbers Standard Type DSG-01-3C2- A DSG-01-3C2- D DSG-01-3C2- R Time ms T1 T2 15 48 50 23 19 100 Shockless Type [Reaults of Measurement] [Test Circuit and Conditions] Accelmeter OF F ON SOL a Speed G1 a b G2 Acceleration (G) Load Pressure (Ps) Ps T1 Setting Pressure (Ps): 7 MPa (1020 PSI) Load (W): 1000 kg (2205 1bs.) Speed: 8 m/min (26.2 ft./min) Viscosity: 35 mm 2 /s (164 SSU ) Type T2 Time Model Nmbers Time Acceleratio n ms m/s2 (G) T1 T2 G1 G2 Shockles s Type S-DSG-01-3C2- D 70 30 12 (1.2 ) 7 (0.7 ) Standard Type DSG-01-3C2- D 35 25 18 (1.8 ) 15 (1.5 ) DSG-01 Series Solenoid Operated Directional Valves E DSG-01 Series Solenoid Operated Directional Valves T1 353 Pressure Drop Pressure drop curves based on viscosity of 35 mm2 /s (164 SSU) and specific gravity of 0.850. Standard Type: DSG-01 PSI 600 MPa 4 Model Numbers B→ T P →B A→ T DSG-01-3C2 4 4 4 4 DSG-01-3C3 5 5 5 5 DSG-01-3C4 4 4 4 4 4 DSG-01-3C40 4 4 4 4 5 DSG-01-3C60 1 1 1 1 DSG-01-3C9 5 3 5 3 DSG-01-3C10 4 5 4 4 DSG-01-3C11 4 4 4 4 DSG-01-3C12 4 4 4 5 DSG-01-2D2 5 4 5 4 100 L/min DSG-01-2B2 5 4 5 4 U.S.GPM DSG-01-2B3 5 5 5 5 DSG-01-2B8 5 2 3 Pressure Drop P 500 3 400 300 2 200 1 100 0 0 20 0 40 4 8 60 12 80 16 20 Pressure Drop Curve Number P →A 1 24 Flow Rate 4 Shockless Type: S-DSG-01 PSI 180 MPa 1.2 1 160 120 80 2 0.8 0.6 Pressure Drop Curve Number P →A B→ T P→ B A→ T S-DSG-01-3C2 1 1 1 1 S-DSG-01-3C4 1 2 1 2 S-DSG-01-2B2 1 1 1 1 1.0 P Pressure Drop Model Numbers 0.4 40 0.2 0 0 10 0 2 20 4 30 6 8 40 10 50 12 14 60 L/min 16 U.S.GPM Flow Rate For any other viscosity, multiply the factors in the table below. Viscosity mm 2/s 15 Factor SSU 77 40 50 60 70 80 90 100 20 30 98 141 186 232 278 324 371 417 464 0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30 For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below. P' = P (G'/0.850) 354 DSG-01 Series Solenoid Operated Directional Valves P→ T 2 2 DIRECTIONAL CONTROLS Mounting surface: ISO 4401-AB-03-4-A TERMINAL BOX TYPE Models with AC Solenoids Single Solenoid: Spring Offset DSG-01-2B -A -70/7090 Double Solenoid: Spring Centred & No-Spring Detented 3C -A -70/7090 DSG-01- 2D2 Solenoid Indicator Light (For Sol a) 145.7 (5.74) Pressure Port "P" Cylinder Port "A" 76.7 (3.02) 142.2 (5.60) Solenoid Indicator Light (For Sol b) 196.4 (7.73) 95 (3.74) 26 (1.02) 50.7 (2.00) For other dimensions, refer to "spring Centred and No-Spring Detented" models. Solenoid being mounted in the reverse position SOL a side is also available. 46 (1.81) A100 SOL a SOL b A 13.5 (.53) 70 (2.76) 38 (1.50) 3 Mounting Surface (O-Rings Furnished) E Space Needed to Remove Solenoid-Each End 45.5 Electrical Conduit Connection "C " Thd. (Both Ends) (1.79) Lock Nut Tightening Torque: 10.3-11.3 Nm (91-100 IN.lbs.) 5 33 (1.30) 23.5 47(1.85) (.93) 88.8 (3.50) Tank Port "T" T B A P 27 (1.06) Manual Actuator-Both Ends 6(.24) Dia. 3(.12) Dia. ★ 5(.20) Deep VIEW ARROW X X Model Numbers "C " Thd. DSG-01- -A -70 DSG-01- -A -7090 1/2 NPT G 1/2 ★ Locating pin can be fitted to this hole to conform with ISO4401-03-02-94. However, locating pin is not provided to standard design valve. When ordering valve with a locating pin, please consult Yuken. DSG-01 Series Solenoid Operated Directional Valves Cylinder Port "B" SOL b 31.75 (1.25) 40.5 (1.59) 31 0.75 (1.22) (.03) 32.5 (1.28) 5.5(.22) Dia. Through 9.5(.37) C' Bore 4 Places DIMENSIONS IN MILLIMETRES (INCHES) Models with DC Solenoids: (S-)DSG-01-D -70/7090 Models with R Type Solenoids: (S-)DSG-01-R -70/7090 Spring Centred No-Spring Detented Spring Offset Space Needed to Remove Solenoid-Each End 50 (1.97) 204.4(8.05) 149.7 (5.89) 80.7 (3.16) D24 SOLa SOL b D 3 Double Solenoid Models Only 5 Spring Offset Type 146.2 (5.76) For other dimensions, refer to models with AC solenoids. DSG-01 Series Solenoid Operated Directional Valves 355 28) 11 (.19) 21. Through 7 (.5 (.Sub-plate : DSGM-01/01X/01Y-31/3180/3190 14. 4 Places DSGM-01-31 "D" Thd.33) 7.) M5 10 (.39) 3/8 NPT No.5 (.5 (.2 (1.F DSGM-01X-3190 1/4 NPT DSGM-01Y-31 DSGM-01Y-3190 T 11 (.75 (.59) 8.26) "D" Thd.75 (1.F DSGM-01-3190 1/8 NPT DSGM-01X-31 Rc 1/4 DSGM-01X-3180 1/4 BSP.61) 7 (.30) .47) M5 10 (.8 (1.28) Dia.63) 15 (.20) 71 (2.59) 30.5 (2.48) P Sub-plate Model Numbers 356 16 (.28) Dia.94) 25. "E" Deep 4 Places 0.02) 31 (1.5 (1. 4 Places 40.47) Piping Size "C" Thd.5 (.80) 85 (3.47) Rc 3/8 M5 10 (. "E" mm(IN.10-24 UNC 12 (.56) "C" Thd.7(.03) 15.89) 63 (2.46) 24 (.35) 32 (1.49) 35.2 (.2 (. 10-24 UNC 12 (.5 (1.43) 7 (. Rc 1/8 DSGM-01-3180 1/8 BSP.25) 48 (1.10-24 UNC 12 (.43) Dia.39) No. Spotface 2 Places DSG-01 Series Solenoid Operated Directional Valves B A 37 (1.85) DIMENSIONS IN MILLIMETRES (INCHES) 12.40) 58.5 (.22) 31.30) 12.50) 5.39) No. 5 39 (1.2(5.04) F 53 (2. lower pressure drop DSG-01 valves has been upgraded from the 60 design series to the 70 design series.00) (.08) (1. Changeover Frequency Cycle/min (min–1) 300 (R Type sol.09) 1.50) (3. MPa (PSI) New Design: 70 100(26..S.4 (7.4 146.15) (1.. Operating Pressure MPa (PSI) Max.85) 1.5 (.00) (1.5 70.lbs.N -70/7090 N1 Models with DC Solenoids: (S-)DSG-01-D .60) (1. 8 .7 23.50) (3.25) E G H 27..85) E C F The position of the Plug-in connector can be changed as illustrated below by loosening the lock nut.09) DSG-01 Series Solenoid Operated Directional Valves D 29.05) 204.7 (3..5 (4.4(3.100 IN. refer to "Terminal Box type" (Page 356).. Flow L/min (U.5 (3.5 65 11 72 : 60 (7.78) Current Design 191.83) New Design : 70 204.02) 80.43) (2. Be sure to loosen "Lock Nut" fully before solenoid is energised.GPM).11. 46(1.3 90 60 23.N -70/7090 N1 Models with R Solenoids: (S-)DSG-01-R -N-70/7090 Models with AC Solenoids: DSG-01- SOL b A100 Double Solenoid Models Only 23.09) 64 (2.56) (.05) (5. The figures in the table below are the comparison between the current and the new design valves.52) 57. The position of the "Push Button" is held.5 65 11 72 : 60 (8.0(145) 2.76) (.54) 27.2 46 88.18) 80.5(4570) 16(2320) Pressure Drop ★ MPa (PSI) {P→A} Max.) G For other dimensions.76) (1.5 (8.73) 204.34) (2.4 142.73) (5.9 U.56) (.02) (2.50) 3 K J B D L A100 SOL b SOL a 5 27 (1. Viscosity: 30 mm2/s (141 SSU).DIRECTIONAL CONTROLS PLUG-IN CONNECTOR TYPE (N) PLUG-IN CONNECTOR WITH INDICATOR LIGHT (N1) DIMENSIONS IN MILLIMETRES (INCHES) -A .89) (3.93) SOLa H Lock Nut Tightening Torque: 10. Only 120) Mass kg (lbs.74) (2. A E F Coil Type C H AC A 38 (1. T-Line Back Pres.76) (.5 39 (1.8 95 50.81) (3. ● Specifications Design Number Max.54) (2.93) (2.93) (2.2(4.08) 1. be sure to tighten the lock nut with the torque as specified below.4 142.56) (3.78) Current Design 210 152 48 90. SOL b Push Button Interchangeability in Installation Current and New Design In ouder to achieve higher pressure..5 70.2 (2. Cable Applicable: Outside Dia.54) (2.6) 31.53) (2.53) (2.2 46 88.) 3C /2D 2B 0.85(4.-C AC: 132.3 90 50.83) DSG-01 Series Solenoid Operated Directional Valves 357 .43) (2.5 mm2 (.98) (1.20) DC/R: 136.GPM) Max.18) E 88. Spool type "2" (Closed centre) ● Interchangeability in Installation Interchangeability in installation in maintained though there are minor differences in demension as in the following table.5 (7.3 .54) (5. After Cable Departure completion of the change.31 .02) (2.36) (.) Conductor Area .92) 102.48) 99.3 Nm (90 .27) (5.4) 35(5080) 21(3050) Current Design: 60 63(16. Models with Push Button & Lock Nut (S-)DSG-01- . in.6(3.7 (3.39 in.08) (1.. .4 (8.56) (3.53) ★ Flow Rate: 60 L/min (15.9(130) 1.5 (1.06) DC R Design Number New Design : 70 A B C D E F H J K L 196.8 95 54.2(5.S.74) (2.7 26 70 13.05) D 76.16) 72.81) Not Exceeding 1.7 (3.62) (1.10 mm (.0023 Sq.5 (2.89) (3.7 48 90.36) Lock Nut Press the "Push Button" then turn "Lock Nut" clockwise.81) (3.7 26 70 13.5 (3.) Model Numbers DSG-01- -A -N (S-)DSG-01- -D -N (S-)DSG-01- -R -N C 196.4 (8. higher flow.54) 34 53 (1. b Indicator Light Indicator Light Common Ground 3 1 Ground Ground 1 1 Plug-in Connector Type 1-Power Suppl y 3 3 2-Power Suppl y 3 2 3 2 1. Make the wiring properly. Common Ground Indicator Light (Integrated in "N1" model only) Plug-in Connector Type 1-Power Supply 1-Power Supply 2-Power Supply 2-Power Supply 2-Power Supply Ground Ground SOL. 2. There are two grounding terminals. Common Ground Voltage-Surge Suppressor SOL. b Ground 3 3 Indicator Light Terminal Box Type Common Plate 2 SOL. With DC solenoids. Indicator Light (Integrated in "N1" model only) 358 Rectifier Circuit Voltage-Surge Suppressor SOL. resulting in a grave accident. a SOL. Improper wiring will cause an irregular movement of the machine. If you do not need the common plate. remove it. polarity is no question. Ground Voltage-Surge Suppressor (Circuit composed in coil) DSG-01 Series Solenoid Operated Directional Valves Rectifier Circuit . 1-Power Supply Indicator Light Voltage-Surge Suppressor SOL. Electrical Circuit Type of Electrical Conduit Connection Electric Source AC AC→DC Rectified DC Indicator Light Indicator Light Power Supply Power Supply Terminal Box Type Power Supply SOL. Common Ground SOL. Doing so may result in electric shock. burns or death.b) SOL.Details of Receptacle Type of Electrical Conduit Connection Double Solenoid Type Single Solenoid Type 3 Power Supply (For SOL. 3.a) Power Suppl y 1 Power Supply (For SOL. DANGER Do not perform wiring while the power is on. You can use either one. Receptacle and Connector Refer to page 360 for the details of these parts. Coil. Item Name of Parts Part Numbers 8 O-Ring SO-NB-A-012 (NBR.). DSG-01 Series Solenoid Operated Directional Valves 359 . 27 (4 Pcs.. 9 & 25 (2 Pcs. see above)..) -DSG-01- .DIRECTIONAL CONTROLS ■ List of Seals -DSG-01- .-N-70/7090 KS-DSG-01-N-70 8 (4 Pcs.). please specify the seal kit number from the table below. Valve Model Numbers Seal Kit No. O-Ring Details for Seal Kit -DSG-01- . 9 & 25 (2 Pcs. Hs90) 9 O-Ring SO-NB-P18 18 Packing 19 O-Ring 24 25 3C 2D 2B 4 4 4 1790S-VK421290-8 1 1 1 S6 2 2 2 O-Ring AS 568-026 (NBR.-70/7090 KS-DSG-01-70 8 (4 Pcs.-70/7090 Spring Offset type 28 16 18 12 17 19 14 29 13 10 15 30 9 7 SOL b SOL a 6 8 4 3 1 8 2 27 24 25 21 23 20 26 22 11 -DSG-01- . see above) Solenoid Ass'y.-N/N1-70/7090 16 15 14 18 11 SOL a 19 SOL b List of Seals Qty. Hs70) 2 2 1 O-Ring SO-NB-P18 2 2 1 26 O-Ring SO-NA-P20 2 2 1 27 O-Ring SO-NA-P4 4 4 2 30 Plug E Remarks DSG-01 Series Solenoid Operated Directional Valves 5 1 1790S-VK418329-9 Included in Solenoid Ass'y (Item 11) 2 When ordering the O-Rings. Valve Model Numbers DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01S-DSG-01S-DSG-01S-DSG-01S-DSG-01S-DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01S-DSG-01S-DSG-01S-DSG-01S-DSG-01S-DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01S-DSG-01S-DSG-01S-DSG-01- -A100-70 -A120-70 -A200-70 -A240-70 -D12-70 -D24-70 -D48-70 -R100-70 -R200-70 -D12-70 -D24-70 -D48-70 -R100-70 -R200-70 -A100-N-70 -A120-N-70 -A200-N-70 -A240-N-70 -D12-N-70 -D24-N-70 -D48-N-70 -R100-N-70 -R200-N-70 -D12-N-70 -D24-N-70 -D48-N-70 -R100-N-70 -R200-N-70 -A100-N1-70 -A120-N1-70 -A200-N1-70 -A240-N1-70 -D12-N1-70 -D24-N1-70 -D48-N1-70 -D12-N1-70 -D24-N1-70 -D48-N1-70 11 20 Solenoid Ass'y No.■ Solenoid Ass'y. Receptacle and Connector Ass'y No. 360 19 Connector Ass'y Part No. Coil. DSG-01 Series Solenoid Operated Directional Valves GDML-211-1-11 GDML-211-2-11 GDML-211-3-11 GDML-211-1-11 GDML-211-2-11 GDML-211-3-11 GDML-211-1-11 Plug-in Connector with Indicator Light . Coil No. 18 Connector Ass'y Part No. SA1-100-70 SA1-120-70 SA1-200-70 SA1-240-70 SD1-12-70 SD1-24-70 SD1-48-70 SR1-100-70 SR1-200-70 SD1-12-S-70 SD1-24-S-70 SD1-48-S-70 SR1-100-S-70 SR1-200-S-70 SA1-100-N-70 SA1-120-N-70 SA1-200-N-70 SA1-240-N-70 SD1-12-N-70 SD1-24-N-70 SD1-48-N-70 SR1-100-N-70 SR1-200-N-70 SD1-12-S-N-70 SD1-24-S-N-70 SD1-48-S-N-70 SR1-100-S-N-70 SR1-200-S-N-70 SA1-100-N-70 SA1-120-N-70 SA1-200-N-70 SA1-240-N-70 SD1-12-N-70 SD1-24-N-70 SD1-48-N-70 SD1-12-S-N-70 SD1-24-S-N-70 SD1-48-S-N-70 C-SA1-100-70 C-SA1-120-70 C-SA1-200-70 C-SA1-240-70 C-SD1-12-70 C-SD1-24-70 C-SD1-48-70 C-SR1-100-70 C-SR1-200-70 C-SD1-12-70 C-SD1-24-70 C-SD1-48-70 C-SR1-100-70 C-SR1-200-70 C-SA1-100-N-70 C-SA1-120-N-70 C-SA1-200-N-70 C-SA1-240-N-70 C-SD1-12-N-70 C-SD1-24-N-70 C-SD1-48-N-70 C-SR1-100-N-70 C-SR1-200-N-70 C-SD1-12-N-70 C-SD1-24-N-70 C-SD1-48-N-70 C-SR1-100-N-70 C-SR1-200-N-70 C-SA1-100-N-70 C-SA1-120-N-70 C-SA1-200-N-70 C-SA1-240-N-70 C-SD1-12-N-70 C-SD1-24-N-70 C-SD1-48-N-70 C-SD1-12-N-70 C-SD1-24-N-70 C-SD1-48-N-70 13 Receptacle Part No. Remarks R1-70 KR1-A-70 Terminal Box Type KR1-B-70 RR1-70 KR1-A-70 KR1-B-70 RR1-70 GDM-211-A-11 GDM-211-B-11 Plug-in Connector Type GDME-211-R-A-10 GDME-211-R-B-10 GDM-211-A-11 GDM-211-B-11 GDME-211-R-A-10 GDME-211-R-B-10 GDML-211-1-11 GDML-211-2-11 GDML-211-3-11 GDML-211-1-11 GDML-211-2-11 GDML-211-3-11 GDML-211-1-11 Note: The connector assembly is not included in the solenoid assembly. Changeover Approx. Flow L /min (U.American Design Standard Sub-plate Model Numbers Thread Size Approx. the valves are tough against contamination and thus ensure a stable operation. The maximum flow differs according to the spool type and operating conditions.) M6 × 35 Lg.9) 3.S. ★2 The maximum flow means the limited flow without inducing any abnormality to the operation (changeover) of the valve.) Type of Solenoid Frequency min-1 (Cycles/Min) DC.-50/5090 120 (31. R. 1bs.0 (6.9) 5 (11) 2.) 361 .GPM) Max.-50/5090 (14W)Type L-DSG-03-2B . DSG-03 Series Solenoid Operated Directional Valves Tightening Torque 12 .6 (7.9 ) 5 (11) DSG-03 Series Solenoid Operated Directional Valves E Plug-in Connector Type 3.-50/5090 Type S-DSG-03-2B2.-50/5090 Standard DSG-03-2D2. A noise at spool changeover and a vibration in piping can be reduced to a minimum. 1/4-20 UNC × 1-1/2 Lg. Only 120 Valve Type Model Numbers 240 R Type Sol.9) 5 (11) 2. Hd. Mass kg(1bs. Cap Screw (4 pcs. ● Wide Range of Models Choose the optimum valve to meet your need from a large selection available.7 (10.7) 31. ● Stable Operation With a strong magnet and spring force.F DSGM-03X-2190 1/2 NPT 3.6) 1/2 DSGM-03X-40 Rc 1/2 DSGM-03X-2180 1/2 BSP.9I ★1 For details of L-DSG-03.GPM) ● Shockless type ….9 (6. Mass kg (lbs. the mounting surface should have a good machined finish. Terminal Box Type Specifications ★2 Max.9 (6. MPa (PSI) DSG-03-3C .6 (7. When sub-plates are not used.7 U. DSG-03 Series These are epoch-making solenoid operated valves of high pressure.5 (4570) Spool Type 60 Only 25 (3630) 16 (2320) Shockless S-DSG-03-3C .9) 16 (2320) 16 (2320) 240 R Type Sol. The DSG-03 50 design series solenoid operated directional valves are classified into the two basic models.133 in. Operating Pressure MPa (PSI) Max. please refer to the "List of Standard Models and Maximum Flow" on pages 364 to 368.) 3/8 DSGM-03-40 Rc 3/8 DSGM-03-2180 3/8 BSP.-50/5090 Type DSG-03-2B . American Design Standard Soc. please contact us.-50/5090 Low Wattage L-DSG-03-2D2.F DSGM-03-2190 3/8 NPT 3. ensure no leakage of oil outside of the valves.6 (7. Sub-plate Piping Size Japanese Standard "JIS" Sub-plate Model Numbers Thread Size European Design Standard Sub-plate Model Numbers Thread Size N.6 (7. With wet type solenoids.F DSGM-03Y-2190 3/4 NPT 4. For details.S.4) 3. Useable at high pressure: 31.7) 25 (3630) 16 (2320) 120 ★1 L-DSG-03-3C . high flow which have been developed incorporating a unique design concept into every part of the valve including the solenoid. these valves ensure the low noise and the long life. ● Standard type ….6) 3/4 DSGM-03Y-40 Rc 3/4 DSGM-03Y-2180 3/4 BSP. RQ AC Max.4) 3.5 MPa (4570 PSI) and high flow: 120 L/min (31.-50/5090 120 (31. Mounting Bolts For socket head cap screws in the table below are included.15 Nm (106 .DIRECTIONAL CONTROLS ■ 3/8 Solenoid Operated Directional Valves.6 (7.4) Sub-plates are available. Specify the sub-plate model number from the table above.0 (6. Only 120 3. T-Line Back Pres. Descriptions Japanese Standard "JIS" European Design Standard N. moreover. ● Usable in products of various standards CE/UL/CSA certified products are available.-50/5090 60 (15. 132 108 .8 21.120 96 .38 0.144 160 . There are more coil types other than the above. Energisation or de-energisation of the solenoid can be easily identified with the incorporated indicator light.16 1. Plug-in Connector with Solenoid Indicator Light These are the indicator light incorporated plug-in connector type solenoids.21 0. please make inquiries .81 2. The coil type numbers in the shaded column are handled as optional extras.52 0. Lock Nut Push Button Plug-in Connector with Solenoid Indicator Light (Example) Valve: DSG-03-3C2-A100-5002 Sub-plate: DSGM-03-4002 The valve is supplied with 4 pcs.26 3.240 192 216 10.03 4.37 0.90 0. Inrush current in the above table show rms values at maximum stroke.43 1.38 0.110 0.220 180 . AC solenoid is not available in shockless type.4 110 110 220 5. R or RQ type models with built-in current rectifier is recommended for shockless operation with AC power. In case these coils are required to be chosen.69 2.2 26. 3. hexagon socket head cap screws M8 × 38 Lg. M8 socket head cap screws are also available for supply as optional extras. 362 DSG-03 Series Solenoid Operated Directional Valves SOL b 38 38 38 . suffix "02" to the design number of both valve and sub-plate model number like below.43 0. however. 2.57 0.63 0.75 0.Solenoid Ratings Valve Type Coil Type Electric source Frequency (Hz) 50 A100 AC A120 1 Standard Type A200 A240 Shockless Type DC (K Series ) AC→ DC Rectified (R ) AC →DC Rectified (RQ) (Quick Return ) D12 D24 D100 R100 R200 RQ100 60 50 60 50 60 50 60 50/60 50/60 Voltage (V) Source Rating 100 100 110 120 200 200 220 240 12 24 100 100 200 100 Serviceable Range 80 .37 4. M6 socket head cap screws are used for the standard valves.57 5.91 90 . As the mounting bolts. For details. The push button can be locked in the pressed condition.31 0.29 2.45 0. In case the M8 screws are required.110 Current & Power at Rated Voltage Inrush (A) 2 Holding (A) Power (W) 90 . please confirm the time of delivery with us before ordering .6 90 90 180 - 264 288 13.77 0.52 2.24 1. M8 Mounting Bolts. Options Push Button with Lock Nut Can be used for manual changeover of spool.48 3. please confirm the time of delivery with us before ordering. None: R: Manual (AC →DC) Override Pin R100 R200 2 2 3 A 8 B 1 1 Design Standard None: Japanese Std.40 5. In the table above. The valves with model number having such optional extras are handles as options. of Solenoid Omit if not required E RQ: (AC →DC) L RQ100 50 2 3: Three Positions C: Spring Centred DC: D12 D24 D100 2 4 R: (AC DC) R100 R200 S: Shockless Type 2: Two Positions B: Spring Offset A 2 B 1 1 C: Push Button and Lock Nut (Option) N: Plug-in Connector Type 3 N1: Plug-in Connector Type with Indicator Light (Option) RQ: (AC DC) RQ100 None:: Japanese Std. 12 -N -50 Electrical Design Conduit Number Connection 90: N. N is not available for RQ-type solenoids . 10 11. 3 4. DSG-03 Series Solenoid Operated Directional Valves 363 . 60 9. 3. 90: N. "JIS" and European Design Std. 2. L DSG-03 Series Solenoid Operated Directional Valves F- 1.DIRECTIONAL CONTROLS ■ Model Number Designation S- Special Seals Shockless Type DSG Series Number -03 -2 Valve Size None: Standard Type C: Spring Centred D: No-Spring Detented 2: Two Positions DSG: Solenoid Operated Directional Valve 2 A -D24 Special Two Number SpoolPosition Valve Spool of Valve Spring Type Omit if not Positions Arrangement required 3: Three Positions F: For Phosphate Ester Type Fluids (Omit if not required) B 03 B: Spring Offset Coil Type -C Manual Override AC: A100 A120 A200 A240 2. American Design Std. N1 is not available for R and RQ-type solenoids . the symbols or numbers highlighted with shade represent the optional extras. "JIS" None: Terminal Box Type DC: D12 D24 D100 -L Models with Reverse Mtg. In case of the special two position valve.American Design Std. please refer to page 369 for details. therefore. At rated voltage 2.5 10 16 25 31. of Valve Positions Max. please see page 368. At minimum serviceable voltage (90% of rated voltage) mark.5 b 100 100 100 100 b 90 90 90 90 b 80 80 b 100 100 b 30 30 30 b 70 70 70 b 100 100 100 b 80 80 b 100 100 b 90 90 100 100 A B a P T A B DSG-03-3C4 a P T A B Spring Centred Three Positions DSG-03-3C40 a P T B A P T P Working Pressure MPa P T DSG-03-3C3 A B B A B a P B [Port "A" Blocked] P A [Port "B" Blocked] T Working Pressure MPa DSG-03-3C2 L/min 80(65) 80(25) 75(20) 30(15) 100(75) 100 100(25) T Working Pressure MPa 10 16 25 31.List of Standard Models and The Maximum Flow Models with AC Solenoids: DSG-03- -A Spool-Spring Arrangement No. (Example) The maximum flow rate is constant regardless of 50 Hz or 60 Hz and of any voltage variants within the serviceable voltage 50Hz.5 100(70) 90(49) 100(81) 100(81) 100(58) 90(47) 100(62) 62(40) 100(48) 53(30) 100(81) 100(81) 100(33) 50(26) 100(39) 47(26) 96(28) 34(19) 100(81) 100(81) 76(22) 28(18) 84(21) 27(16) 65(24) 26(15) 100(81) 100(81) 46(19) 22(15) 48(18) 20(12) 100(70) 90(49) 100(81) 100(81) 100(58) 90(47) 100(62) 62(40) 100(48) 53(30) 100(81) 100(81) 100(33) 50(26) 100(39) 47(26) 96(28) 34(19) 100(81) 100(81) 76(22) 28(18) 84(21) 27(16) 65(24) 26(15) 100(81) 100(81) 46(19) 22(15) 48(18) 20(12) 26 21 18 16 30 28 28 28 100 100 100 100 100 100 60 60 60 60 60 60 60 60 100(36) 47(24) 100(65) 70(46) 100(36) 47(24) 60(21) 23(14) 85(35) 51(32) 60(21) 23(14) 34(16) 17(11) 62(28) 45(25) 34(16) 17(11) 100(55) 60(38) 100(80) 80(60) 100(55) 60(38) 100(36) 47(24) 100(65) 70(46) 100(36) 47(24) 60(21) 23(14) 85(35) 51(32) 60(21) 23(14) 34(16) 17(11) 62(28) 45(25) 34(16) 17(11) 40 40 30 28 60 60 40 35 34 24 20 19 57 57 57 57 26 19 18 16 100(62) 80(42) 100(79) 92(55) 100(35) 45(21) 100(62) 73(36) 100(72) 89(46) 87(15) 34(12) 100(44) 63(34) 100(64) 78(28) 61( 9 ) 15( 9 ) 94(37) 51(33) 100(59) 70(27) 49( 7 ) 11( 6 ) A B DSG-03-3C5 a 30 P T A B DSG-03-3C60 a P T A B DSG-03-3C9 a 100 P T A B DSG-03-3C10 a P T A B DSG-03-3C11 a P T A B DSG-03-3C12 a No-Spring Detented DSG-03-2D2 a AB b 100 100 P T A B Spring Offset Two Positions P T 80(30) 80(20) 100(55) 30(25) 20(15) 60(38) 100(80) 100 100 80(60) 90(30) 90(20) 100(55) 40(20) 20(15) 60(38) DSG-03-2B2 b P T A B DSG-03-2B3 b P T 100 100 100 100 100(90) 100(90) 100(90) 100(90) 100 100 100 100 100(75) 100(75) 100(75) 100(75) A B DSG-03-2B8 b P T Notes : 1. 364 DSG-03 Series Solenoid Operated Directional Valves . At minimum serviceable voltage (80% of rated voltage) 100 60Hz. For the maximum flow rate in P → T of the valves with a 100(75) 100(25) 60Hz. The valve models with a mark are handled as Options. Flow P Model Numbers B A A B Graphic Symbols A P T 10 16 25 31. At rated voltage 50Hz. check the time of delivery beforehand. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below. If you choose such valves. DIRECTIONAL CONTROLS List of Standard Models and The Maximum Flow Models with DC Solenoids: DSG-03-D Models with R Type Solenoids: DSG-03-R Models with RQ Type Solenoids: DSG-03-RQ100 Spool-Spring Arrangement No. of Valve Positions Max. Flow Model Numbers B A A B P Graphic Symbols P A [Port "B" Blocked] T A A P P T A B P T Working Pressure MPa B T Working Pressure MPa 10 16 25 31.5 10 16 25 31.5 10 16 25 31.5 b 120 120 120 120 120 120 100 80 54 55 43 120 120 100 80 54 55 43 b 120 120 120 120 120 120 120 120 120 120 120 120 b 120 120 120 120 120 120 120 120 120 120 120 120 120 104 64 53 49 42 120 b 84 65 62 57 120 120 104 84 65 62 57 64 53 49 42 b 50 50 50 50 35 24 21 20 45 45 45 45 b 120 120 120 120 120 120 120 120 120 b 120 120 120 120 100 100 100 100 100 100 100 100 b 120 120 120 65 65 50 120 112 69 112 69 120 120 120 120 100 100 100 100 b 120 120 120 65 65 50 120 120 86 51 40 65 52 51 40 120 b 60 46 80 62 62 47 120 120 86 60 46 80 62 62 47 51 40 65 52 51 40 120 120 120 120 45 37 30 28 60 60 40 35 b 110 100 110 100 110 100 110 100 68 47 38 38 120 114 83 75 58 b 120 120 120 120 77 77 77 77 120 120 120 53 33 24 23 120 120 62 62 40 63 48 120 103 47 37 A B a B P [Port "A" Blocked] B Working Pressure MPa DSG-03-3C2 L/min P T A B DSG-03-3C3 a DSG-03-3C4 a E A B P T A B Spring Centred Three Positions DSG-03-3C40 a P T A B DSG-03-3C5 a P T A B DSG-03-3C60 a P T A B DSG-03-3C9 a P T A B DSG-03-3C10 a P T A B DSG-03-3C11 a P T A B DSG-03-3C12 a No-Spring Detented DSG-03-2D2 a AB b P T A B Spring Offset Two Positions P T DSG-03 Series Solenoid Operated Directional Valves P T DSG-03-2B2 P T A B DSG-03-2B3 P T A B DSG-03-2B8 b P T Notes ) 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below. (Example) At rated voltage [after temperature rise and saturated] The maximum flow rate is constant regardless of any voltage variants within the serviceable voltage 120 2. For the maximum flow rate in P → T of the valves with a 120 65 At minimum serviceable voltage (90% of rated voltage) [after temperature rises and saturated] mark, please see page 368. The valve models with a mark are handled as Options. If you choose such valves, check the time of delivery beforehand. DSG-03 Series Solenoid Operated Directional Valves 365 List of Standard Models and The Maximum Flow Models with AC Solenoids: DSG-03- -A Spool-Spring Arrangement No. of Valve Positions Max. Flow P Model Numbers B A A B Graphic Symbole A B P T 2320 3630 DSG-03-3C3 DSG-03-3C4 a b 26.4 26.4 4570 26.4 26.4 Spring Centred A P T P 1450 2320 3630 B T Working Pressure PSI 4570 1450 2320 3630 4570 26.4 (18.5) 26.4 (12.7) 25.4 (7.4) 17.2 (6.3) 26.4 (18.5) 26.4 (12.7) 25.4 (7.4) 17.2 (6.3) 6.7 (4.0) 23.8 (12.9) 14.0 (7.9) 9.0 (5.0) 6.7 (4.0) 23.8 (12.9) 14.0 (7.9) 9.0 (5.0) A B 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) b a 23.8 23.8 23.8 23.8 P T 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) A B 21.1 (17.2) 21.1 (6.6) 26.4 (15.3) 26.4 (8.7) 20.1 (5.8) 12.2 (5.0) 26.4 (15.3) 26.4 (8.7) 20.1 (5.8) 12.2 (5.0) b a 21.1 21.1 19.8 (5.3) 7.9 (4.0) 23.8 (12.4) 13.2 (6.9) 7.4 (4.8) A B Three Positions B P T P T DSG-03-3C40 A Working Pressure PSI A B DSG-03-3C2 P B [Port "A" Blocked] P A [Port "B" Blocked] T Working Pressure PSI 1450 U.S.GPM b a 26.4 26.4 26.4 b 7.9 7.9 7.9 b 18.5 18.5 18.5 b 26.4 26.4 26.4 b 21.1 21.1 5.8 (4.0) 23.8 (12.4) 13.2 (6.9) 7.4 (4.8) 5.8 (4.0) 26.4 (19.8) 26.4 (16.4) 26.4 (10.3) 22.2 (5.5) 12.7 (4.8) 26.4 (16.4) 26.4 (10.3) 22.2 (5.5) 12.7 (4.8) 26.4 (6.6) 16.4 (10.6) 12.4 (6.9) 7.1 (4.2) P T 5.3 (3.2) 16.4 (10.6) 12.4 (6.9) 7.1 (4.2) 5.3 (3.2) A B DSG-03-3C5 a 7.9 6.9 5.5 4.8 26.4 26.4 26.4 15.9 15.9 15.9 4.2 7.9 7.4 7.4 26.4 26.4 26.4 15.9 15.9 15.9 7.4 P T A B DSG-03-3C60 a P T A B DSG-03-3C9 a 26.4 15.9 15.9 P T A B DSG-03-3C10 a P T 21.1 (7.9) 21.1 (5.3) 26.4 (14.5) 26.4 (9.5) 15.9 (5.5) 9.0 (4.2) 26.4 (14.5) 26.4 (9.5) 15.9 (5.5) 9.0 (4.2) 7.9 (6.6) 5.3 (4.0) A B DSG-03-3C11 DSG-03-3C12 b a 26.4 26.4 21.1 (15.9) 18.5 (12.2) 13.5 (8.5) 11.9 (6.6) 21.9 (15.9) 18.5 (12.2) 13.5 (8.5) 11.9 (6.6) b 23.8 23.8 No-Spring Detented AB b 26.4 26.4 26.4 26.4 26.4 26.4 26.4 26.4 10.6 (5.3) 5.3 (4.0) 15.9 (10) 12.4 (6.3) 6.1 (3.7) 4.5 (2.9) 10.6 10.6 7.9 7.4 9.0 6.3 5.3 5.0 15.1 15.1 15.1 15.1 6.9 5.0 4.8 4.2 15.9 (10) 12.4 (6.3) 6.1 (3.7) 15.9 15.9 10.6 4.5 (2.9) 9.2 P T DSG-03-2B2 b P T A B DSG-03-2B3 26.4 (23.8) 26.4 (23.8) 26.4 (23.8) 26.4 (23.8) 26.4 b P T 26.4 26.4 26.4 26.4 (19.8) 26.4 (19.8) 26.4 (19.8) 26.4 (19.8) A B DSG-03-2B8 b P T 26.4 (16.4) 26.4 (16.4) 26.4 (11.6) 24.8 (9.8) 21.1 (11.1) 19.3 (9.5) 16.6 (9.0) 13.5 (8.7) 26.4 (20.9) 26.4 (19) 26.4 (16.9) 26.4 (15.6) 24.3 (14.5) 23.5 (12.2) 20.6 (7.4) 18.5 (7.1) 26.4 (9.2) 23 (4.0) 11.9 (5.5) 9.0 (3.2) 16.1 (2.4) 12.9 (1.8) 4.0 (2.4) Notes: 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below. (Example) The maximum flow rate is constant regardless of 50 Hz or 60 Hz and of any voltage variants within the serviceable voltage 50Hz, At rated voltage 50Hz, At minimum serviceable voltage (80% of rated voltage) 26.4 60Hz, At rated voltage 2. For the maximum flow rate in P → T of the valves with a 26.4(19.8) 26.4(6.6) 60Hz, At minimum serviceable voltage (90% of rated voltage) mark, please see page 368. The valve models with a mark are handled as Options. If you choose such valves, check the time of delivery beforehand. 366 4.5 (2.9) 23.8 (7.9) 23.8 (5.3) 26.4 (14.5) 26.4 (9.5) 15.9 (5.5) 9.0 (4.2) 26.4 (14.5) 26.4 (9.5) 15.9 (5.5) 9.0 (4.2) A B Spring Offset Two Positions 15.9 (10) 12.4 (6.3) 6.1 (3.7) A B a a 26.4 4.5 (2.9) P T P T DSG-03-2D2 26.4 15.9 (10) 12.4 (6.3) 6.1 (3.7) 26.4 (21.1) 26.4 (17.2) 22.5 (9.2) 16.4 (7.4) 26.4 (21.1) 26.4 (17.2) 22.5 (9.2) 16.4 (7.4) DSG-03 Series Solenoid Operated Directional Valves 2.9 (1.6) DIRECTIONAL CONTROLS List of Standard Models and The Maximum Flow Models with DC Solenoids: DSG-03-D Models with R Type Solenoids: DSG-03-R Models with RQ Type Solenoids: DSG-03-RQ100 Spool-Spring Arrangement No. of Valve Positions Max. Flow Model Numbers B A A B P Graphic Symbols P A [Port "B" Blocked] T A A P P T DSG-03-3C3 a A B P T Working Pressure PSI B T Working Pressure PSI 1450 2320 3630 4570 1450 2320 3630 4570 1450 2320 3630 4570 b 31.7 31.7 31.7 31.7 31.7 31.7 26.4 21.1 14.3 14.5 11.4 31.7 31.7 26.4 21.1 14.3 14.5 11.4 b 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 b 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 27.5 16.9 14 12.9 11.1 31.7 b 22.2 17.2 16.4 15.1 31.7 31.7 27.5 22.2 17.2 16.4 15.1 16.9 14 12.9 11.1 b 13.2 13.2 13.2 13.2 9.2 6.3 5.5 5.3 11.9 11.9 11.9 11.9 b 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 b 31.7 31.7 31.7 31.7 26.4 26.4 26.4 26.4 26.4 26.4 26.4 26.4 b 31.7 31.7 31.7 17.2 17.2 13.2 31.7 29.6 18.2 29.6 18.2 31.7 31.7 31.7 31.7 26.4 26.4 26.4 26.4 b 31.7 31.7 31.7 17.2 17.2 13.2 31.7 31.7 22.7 13.5 10.6 17.2 13.7 13.5 10.6 31.7 b 15.9 12.2 21.1 16.4 16.4 12.4 31.7 31.7 22.7 15.9 12.2 21.1 16.4 16.4 12.4 13.5 10.6 17.2 13.7 13.5 10.6 31.7 31.7 31.7 31.7 11.9 9.8 7.9 7.4 15.9 15.9 10.6 9.2 b 29.1 26.4 29.1 26.4 29.1 26.4 29.1 26.4 18 12.4 10 10 31.7 30.1 21.9 19.8 15.3 b 31.7 31.7 31.7 31.7 20.3 20.3 20.3 20.3 31.7 31.7 31.7 14 8.7 6.3 6.1 31.7 31.7 16.4 16.4 10.6 16.6 12.7 31.7 27.2 12.4 9.8 A B a B P [Port "A" Blocked] B Working Pressure PSI DSG-03-3C2 U.S. GPM P T A B E A B DSG-03-3C4 a P T A B Spring Centred Three Positions DSG-03-3C40 a P T A B DSG-03-3C5 a P T A B DSG-03-3C60 a P T A B DSG-03-3C9 a P T A B DSG-03-3C10 a P T A B DSG-03-3C11 a P T A B DSG-03-3C12 a No-Spring Detented DSG-03-2D2 a AB b P T A B Spring Offset Two Positions P T DSG-03 Series Solenoid Operated Directional Valves P T DSG-03-2B2 P T A B DSG-03-2B3 P T A B DSG-03-2B8 b P T Notes ) 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below. (Example) At rated voltage [after temperature rise and saturated] The maximum flow rate is constant regardless of any voltage variants within the serviceable voltage 31.7 2. For the maximum flow rate in P → T of the valves with a 22.2 17.2 At minimum serviceable voltage (90% of rated voltage) [after temperature rises and saturated] mark, please see page 368. The valve models with a mark are handled as Options. If you choose such valves, check the time of delivery beforehand. DSG-03 Series Solenoid Operated Directional Valves 367 1) At rated voltage [after temperature rise and saturated] At minimum serviceable voltage (90% of rated voltage) [after temperature rises and saturated] DSG-03 Series Solenoid Operated Directional Valves 25 (3630) .7) 68 (18. Flow Graphic Symbols Model Numbers DSG-03-3C3-A A B P T a b DSG-03-3C3-D /R /RQ100 DSG-03-3C5-A A B a b DSG-03-3C5-D /R /RQ100 DSG-03-3C60-A P T A B a b DSG-03-3C60-D /R /RQ100 P T L/min (U.3) 39 (10.7) 120 (31.7) 120 (31.7) P B [Port "A" Blocked] A B A P T P Working Pressure MPa (PSI) Working Pressure MPa (PSI) 5 (730) L/min (U.S. in case where the actuator is put on in between the cylinder ports A and B as illustrated below and where the actuator moves and suspended at its stroke end and where the valve is then shifted to the neutral position in the suspended state of the actuator.5) 65 (17.9) 80 (21.3) 21 (5.S.3) 39 (10.GPM) 10 MPa (1450 PSI) 16 MPa (2320 PSI) 25 MPa (3630 PSI) 31.8) 16 (4.6) 120 (31. of Valve Positions P Graphic Symbols Model Numbers B A A B A B P T P A [Port "B" Blocked] T 10 25 5 16 (1450) (2320) (3630) (730) Three Positions Spring Centred A B S-DSG-03-3C2 b a P 120 (31.GPM 120 (31.2) 35 (9.S.2) B T Working Pressure MPa (PSI) 5 (730) 120 (31. (Example) L/min The maximum flow rate is constant regardless of any voltage variants within the serviceable voltage 368 U.5 MPa (4570 PSI) 100 (26.8) 50 (13.7) 120 (31.7) 10 16 (1450) (2320) 120 (31.7) 60 (15.7) 120 (31. 3C5 and 3C60. Max.7) 120 (31.7) 120 (31.2) Note: The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.4) 100 (26.2) 40 (10.8) 40 (10.2) 52 (13.1) List of Shockless Models and The Maximum Flow Models with DC Solenoids: S-DSG-03-D Models with R Type Solenoids: S-DSG-03-R Models with RQ Type Solenoids: S-DSG-03-RQ100 Max.2) 35 (9.4) 65 (17.8) 40 (10.5) 20 (5.3) 120 (31.Maximum Flow of Centre By-Pass In valve type 3C3.7) 120 (31.7) 26 (6.7) 75 (19.4) 65 (17.7) 120 (31.0) 65 (17.1) 50 (13.3) 84 (22.7) 100 (26.2) 35 (9.4) 120 (31.4) 100 (26.7) 65 (17.GPM) 10 25 16 (1450) (2320) (3630) 120 (31.6) 100 (26.7) 120 (31.7) 75 (19.2) 24 (6.2) 120 (31.2) 105 (27.5) 18 (4.9) 21 (5.9) 120 (31.2) 40 (10.7) 65 (17.2) 105 (27.7) 120 (31.6) 120 (31. Flow Spool-Spring Arrangement No.5) 45 (11.4) 75 (19.2) 61 (16.7) T A B S-DSG-03-3C4 b a 120 (31.7) 75 (19. the maximum flow rates available are those as shown as the table below regardless of any voltage in the range of serviceable voltage.7) P T 105 (27.2) 70 (18.6) 100 (26.6) 39 (10.7) 52 (13.4) 100 (26.8) 50 (13.7) 120 (31.3) 39 (10.7) 80 (21.7) Spring Offset Two Positions P T A B S-DSG-03-2B2 b 85 (22.8) 40 (10.7) 75 (19. there are two kinds of the valve available. please confirm the time of delivery with us before ordering. therefore. Type b P T A B P T a (S-) DSG-03-2B2B DSG-03-2B3B (S-) DSG-03-2B4B DSG-03-2B60B DSG-03-2B10B In the above table. the graphic symbols in mounting type highlighted with shade are optional extra. please refer to the explanation under the heading of "Valves Using Neutral Position and Side Position" given below. Type A A b P (S-) DSG-03-2B2A Reverse Mtg. b Energised Position (2B2B) Graphic SymbolsG Model Numbers Standard Mtg.DIRECTIONAL CONTROLS Reverse Mounting of Solenoid In spring offset type. However. a Energised Position A DSG-03 Series Solenoid Operated Directional Valves SOL. of Solenoid T Reverse Mtg. it is a standard configuration that the solenoid is mounted onto the valve in the SOL b position (side).is also available. a Energised Position (2B2A) "B": Use of Neutral and SOL. Type B (S-) DSG-03-2B A T raphic Symbols Model Numbers B Standard Mtg. b Energised Position B b a P T 2B2B 2B2A A B P T A B P T b b "A": Use of Neutral and SOL. DSG-03 Series Solenoid Operated Directional Valves 369 . As for the valve type 2B A and 2B B. In this case. in this particular spool-spring arrangement. The graphic symbol for this reverse mounting is as shown below. the mounting of the solenoid onto the valve in the reverse position -SOL a side. the 3-position valves also can be used as the 2-position valves using the two of their three positions. E (Example) In case of Spool Type "2" Neutral Position SOL. A SOL b SOL a a b P B A B P T Standard Mtg. One is the valve using the neutral position and SOL a position (2B A) and another is the valve using the neutral position and SOL b position (2B B). Type A B DSG-03-2B B a P T Reverse Mtg. of Solenoid Valves Using Neutral Position and Side Position (Special Two Position Valve) Besides the use of the standard 2-position valves aforementioned in the "List of Standard Models and Maximum Flow". S.) Speed: 8.D 110 120 Shockless 6.65) (.9 ft. Standard Type (Without Shockless Function) [Test Conditions] [Result of Measurement] Pressure: 16 MPa (2320 PSI) Flow Rate: 70 L/min (18./min) Viscosity: 30 mm2/s (140 SSU) 370 Time T2 Time Acceleration ms m/s2 (G) T1 T2 G1 G2 S-DSG-03-3C2.4 S-DSG-03-3C2.65) S-DSG-03-3C2-RQ100 110 120 Type Model Numbers DSG-03 Series Solenoid Operated Directional Valves .GPM) Viscosity: 30 mm2 /s (140 SSU) Voltage: 100 %V (After coil temperature rises and saturated) ON Solenoid OFF OFF 0 0 Spool Shift Max. spool type and hydraulic circuit.5 U.8 m/min (28. T1 Shockless Type [Test Circuit and Conditions] Type Model Numbers Standard Type DSG-03-3C2-A DSG-03-3C2-D DSG-03-3C2-R DSG-03-3C2-RQ100 T2 Changeover Time ms T1 T2 27 22 97 30 97 204 97 41 [Result of Measurement] Accelmeter OFF ON Speed SOL a a b G1 Load G2 Acceleration (G) Ps Pressure (Ps) T1 Setting Pressure (Ps): 7 MPa (1020 PSI) Load (W): 1000 kg (2205 1bs.Typical Changeover Time Changeover time varies according to oil viscosity.4 6.R 110 220 Type (. 03 1. Viscosity mm2/s 15 Factor SSU 77 40 50 60 70 80 90 100 20 30 98 141 186 232 278 324 371 417 464 0. multiply the factors in the table below.19 1.850.GPM Flow Rate For any other viscosity.5 DSG-03 Series Solenoid Operated Directional Valves Flow Rate 100 0.5 50 0 0 0 0 20 5 40 10 60 80 15 20 100 25 120 30 L/ min 35 U. P' = P (G'/0.0 250 150 P→A DSG-03-3C2 1 2.S.0 2 250 200 150 Model Numbers 3 1.5 50 0 B→ T 7 2. the pressure drop ( P') may be obtained from the formula below.14 1.5 2.S.0 Pressure Drop Curve Number P→A B→T P→B A→T S-DSG-03-3C2 2 2 2 2 S-DSG-03-3C4 2 2 3 3 S-DSG-03-2B2 1 2 2 2 1. Standard Type: DSG-03 PSI Pressure Drop P 350 300 Model Numbers MPa P→ B A→ T 7 7 7 P→ T 2 DSG-03-3C3 9 9 9 9 3 DSG-03-3C4 7 8 7 8 DSG-03-3C40 7 7 7 7 1.81 0.5 Pressure Drop Curve Number 7 8 9 6 0 0 0 20 5 60 40 10 80 15 20 100 25 120 L/ min 30 35 U.30 For any other specific gravity (G').5 4 DSG-03-3C5 9 7 7 9 1 5 DSG-03-3C60 6 5 6 5 1 DSG-03-3C9 9 7 9 7 DSG-03-3C10 7 8 7 7 DSG-03-3C11 9 7 7 7 DSG-03-3C12 7 7 7 8 DSG-03-2D2 4 3 6 6 DSG-03-2B2 2 1 7 7 DSG-03-2B3 3 2 9 9 DSG-03-2B8 6 200 1.DIRECTIONAL CONTROLS Pressure Drop Pressure drop curves based on viscosity of 35 mm2/s (164 SSU) and specific gravity of 0.96 1.0 100 0.23 1.27 1.GPM 5 E 5 Shockless Type: S-DSG-03 PSI Pressure Drop P 350 300 MPa 1 2.87 0.850) DSG-03 Series Solenoid Operated Directional Valves 371 .09 1. either side of the tank port "T" can be used without problem.84) 34. Solenoid being mounted in the reverse position -SOL a side.5 (1. the tank port in the left side is normally used in our standard sub-plate.) SOL a 19 (.8 (2.58) 32. 372 DSG-03 Series Solenoid Operated Directional Valves .26) 70 (2. though. (Both Ends) 89.5 (3.75) 27 (1. Of the two of tank port "T".06) Model Numbers Cylinder Port "B" 54 (2.81) "C " Thd.5 (1.3 (1. Spotface 4 Places Space Needed to Remove Solenoid-Each End 47.28) 46 (1. DIMENSIONS IN MILLIMETRES (INCHES) Single Solenoid: Spring Offset 179.43) Dia. DSG-03- -A -50 DSG-03- -A -5090 1/2 NPT G 1/2 7(.94) For other dimensions.13) 92 (3.25) Dia.29) 179.39) 58 (2.3 (4.5-10. refer to "Spring Centred and No-Spring Detented" medels.5 (1.87) Electrical Conduit Connection "C " Thd.36) SOL b Lock Nut Tightening Torque: 8.is also available.76) 50.28) Dia.lbs.28) 32 (1.62) Manual Actuator 6.15) 35.52) 105.3(.07) 123 (4.5 (7.3 (6.5 (7. Through 11(.Mounting surface: ISO 4401-AC-05-4-A TERMINAL BOX TYPE Models with AC Solenoids: DSG-03- -A -50/5090 Double Solenoid: Spring Centred & No-Spring Detended Cylinder Port "A " Pressure Port "P" Solenoid Indicator Light (For Sol b) 91 (3.00) Solenoid Indicator Light (For Sol a) Tank Port "T " 236 (9. Mounting Surface (O-Rings Furnished) .07) SOL b 176.5 Nm (75-93 IN. 39) 22 (.54) 46 (1.81) 32.78) 282 (11.4 (.7 (.72) (. 4 Places 76 (2.28) 21.plates DSGM-03 -40/2180/2190 J 18 (.47) 27 (1.15) 58 (2.35) Dia.F 1/2 NPT Rc 3/4 3/4 BSP. 4 Places "D" Thd.59) M6 13 (.97) (3.3 (1.87) N T 3.2 (.33) Q P 90 (3.F 3/4 NPT T 11 (.DIRECTIONAL CONTROLS Mounting surface: ISO 4401-AC-05-4-A TERMINAL BOX TYPE Models with DC Solenoids : (S-)DSG-03-D -50/5090 Models with R Type Solenoids : (S-)DSG-03-R -50/5090 Models with RQ Type Solenoids : (S-)DSG-03-RQ100-50/5090 Double Solenoid: Spring Centred & No-Spring Detented Single Solenoid: Spring Offset Space Needed to Remove Solenoid-Each End 70.3 (1.62) F H Piping Size "C" Thd.06) "D" Thd.28) "C" Thd.44) (1.8 (. "E" Deep 4 Places P S 20 (.57) (.94) 110 9 (4.77) (.39) (1.10) 202.76) E L' Double Solenoid Models Only 199.65) DSG-03 Series Solenoid Operated Directional Valves 373 .25) 10 (.51) 1/4-20 UNC 15 (.85) For other dimensions.35) 10 32 62 40 16 48 21 (.83) 24 (.76) 110 (4.3 (4.89) (.35) 10 32 62 40 16 48 21 (.26) 70 (2.39) (1.63) (1.F 3/8 NPT Rc 1/2 1/2 BSP.52) 105.13) 37.85) (.15) (1.3 (7.33) (. Rc 3/8 3/8 BSP.28) 6.99) 70 (2.39) (1.33) (.79) 7 (.84) L K 16.63) (1.63) (1.49) 32 (1.43) Dia.57) (.26) (2.54) 54 (2.5 (3. M6 E 13 (. Spotface 4 Places 90 (3.5 (1. Through 14 (.97) L SOL a SOL b 114 (4.71) 8.83) 24 (.39) 89.59) F H Dimensions mm (Inches) J L K N P Q S T 110 9 (4.55) Dia.59) (1.4 (. refer to Models with AC solenoids (Page 372).44) (1.51) 1/4-20 UNC 15 (.26) (2.89) (. DIMENSIONS IN MILLIMETRES (INCHES) Sub.5 (2.13) B A Sub-plate Model Numbers DSGM-03-40 DSGM-03-2180 DSGM-03-2190 DSGM-03X-40 DSGM-03X-2180 DSGM-03X-2190 DSGM-03Y-40 DSGM-03Y-2180 DSGM-03Y-2190 92 (3.55) 15 50 80 45 10 47 16 42 (.5 (7.66) DSG-03 Series Solenoid Operated Directional Valves 35.94) 120 14 (4.51) 1/4-20 UNC 15 (.59) M6 13 (. 91) 27.08) 32 (1..5(1. After completion of the change.5 .) 236 (9.5 Nm (75-93 IN.RQ : 181.46) 34 (1.3 (1.N )-50/5090 N1 AC : 158.5 (6.31-.43) Cable Departure Cable Applicable: Outside Dia.76) 61.54) (1.39) D E DSG-03 Series Solenoid Operated Directional Valves .76) Model Numbers N .10.38) C 32 (1. .77) 73.PLUG-IN CONNECTOR TYPE (N) PLUG-IN CONNECTOR WITH INDICATOR LIGHT (N1) -A . Not Exceeding 1.15) Press the "Push Button" then turn "Lock Nut" clockwise.94) Lock Nut Tightening Torque: 8.C(.. be sure to tighten the lock nut with the torque as specified below.24) Lock Nut DC.58) 39 35 89 (3.10) 114 (4.5mm2 (. refer to "Terminal Box Type" (Page 372 – 373).8 (2..5 (7..0023 Sq. 8-10mm(.8 (1.lbs.38) SOLa SOLb Double Solenoid Models Only 176.) Conductor Area . .lbs.) Conductor Area ..10.8 (2. Be sure to loosen "LockNut" fully before solenoid is energised Push Button 374 Double Solenoid Models Only For other dimensions.N1 -50/5090 SOL a 199.39) (2.3 (7.5 Nm (75-93 IN.29) 91 (3.43) 109.1 (4. Not Exceeding 1.9 (4.5 .09) DIMENSIONS IN MILLIMETRES (INCHES) Options Models with Push Button & Lock Nut: (S-)DSG-03- ..1 (4.3 61.....N -50/5090 N1 Models with AC Solenoids: DSG-03The position of the Plug-in connector can be changed as illustrated below by loosening the lock nut. in.30) 27.39 in. 8-10mm(.5mm2 (. 282 (11.50) SOL b 35.39 in.08) 39 (1. After completion of the change.3 (6.54) DSG-03- -R -N-50/5090 124..R.) D E F DSG-03- -D 121.26) 70 (2.50) (1.26) 70 (2. 35.92) 62.N -50/5090 N1 Models with R Type Solenoids: (S-)DSG-03-R -N-50/5090 Models with DC Solenoids: (S-)DSG-03- Cable Departure Cable Applicable: Outside Dia.49) 35 F (1..85) Lock Nut Tightening Torque: 8..6 (2. be sure to tighten the lock nut with the torque as specified below.. The position of the "Push Button" is held..0023 Sq...) The position of the Plug-in connector can be changed as illustrated below by loosening the lock nut.5 (1.34) 53 (2. in.31-.) -D . Dimensions mm (Inches) C 89 (3. Ground Voltage-Surge Suppressor (Circuit composed in coil) DSG-03 Series Solenoid Operated Directional Valves Rectifier Circuit 375 . You can use either one. Electrical Circuit Type of Electrical Conduit Connection Electric Source AC AC → DC Rectified DC DSG-03 Series Solenoid Operated Directional Valves 3 2 Indicator Light Indicator Light Indicator Light Power Supply Power Supply Terminal Box Type Power Supply SOL.DIRECTIONAL CONTROLS Details of Receptacle Type of Electrical Conduit Connection Double Solenoid Type Power Supply (For SOL. Common Ground Voltage-Surge Suppressor Common Ground Indicator Light (Integrated in "N1" model only) Plug-in Connector Type Rectifier Circuit Voltage-Surge Suppressor SOL. DANGER Do not perform wiring while the power is on. burns or death. Common Ground SOL. There are two grounding terminals. 1-Power Supply 1-Power Supply 2-Power Supply 2-Power Supply 2-Power Supply Ground Ground 1-Power Supply Voltage-Surge Suppressor SOL. SOL. Doing so may result in electric shock.b) 3 Power Supply (For SOL. a Indicator Light 2 Common Earth Power Supply 1 E Ground 1 1-Power Supply 1 Plug-in Connector Type 3 3 2-Power Supply 3 2 1. polarity is no question. remove it.a) 1 Earth Single Solenoid Type Earth Indicator Light Indicatot Light Terminal Box Type SOL. b SOL. If you do not need the common plate. b Common Plate SOL. Indicator Light (Integrated in "N1" model only) SOL. resulting in a grave accident. Improper wiring will cause an irregular movement of the machine. With DC solenoids. 2. 3. Make the wiring properly. DSG-03- .-50/5090 Spring Offset Type 18 30 26 19 21 20 22 25 24 31 17 23 16 43 42 41 40 44 29 15 14 SOL b 28 SOL a 27 1 2 27 3 6 4 10 -DSG-03- -N/N1-50/5090 46 47 48 45 16 SOL a SOL b List of Seals Qty. 43 (4 Pcs. see above) Solenoid Ass'y. Hs90) SO-NB-P21 1790S-VK418329-9 S6 SO-NB-P21 SO-NA-P4 2D2 1 5 1 5 2 2 4 2 2 4 Remarks 2B 1 5 1 2 2 1 2 Included in Solenoid Ass'y (Item 16 ) When ordering the O-Rings. 28 & 41 (2 Pcs. Item Name of Parts 21 27 28 29 30 41 43 Gasket O-Ring O-Ring Plug O-Ring O-Ring O-Ring Part Numbers 3C 1751S-VK418689-6 SO-NB-A014(NBR.-50/5090 KS-DSG-03-50 27 (5 Pcs. Coil. Valve Model Numbers O-Ring Details for Seal Kit Seal Kit No. please specify the seal kit number from the table below..). Receptacle and Connector Refer to Page 377 for the details of these parts.. 376 DSG-03 Series Solenoid Operated Directional Valves .■ List of Seals -DSG-03- . see above).-N-50/5090 KS-DSG-03-N-50 27 (5 Pcs.).) DSG-03- . 28 & 41 (2 Pcs. 42 17 45 46 Solenoid Ass'y No. Connector Ass'y Part No. SA3-100-51 SA3-120-51 SA3-200-51 SA3-240-51 SD3-12-51 SD3-24-51 SD3-100-51 SR3-100-51 SR3-200-51 SR3-100-51 SD3-12-S-51 SD3-24-S-51 SD3-100-S-51 SR3-100-S-51 SR3-200-S-51 SR3-100-51 SA3-100-N-51 SA3-120-N-51 SA3-200-N-51 SA3-240-N-51 SD3-12-N-51 SD3-24-N-51 SD3-100-N-51 SR3-100-N-51 SR3-200-N-51 SD3-12-S-N-51 SD3-24-S-N-51 SD3-100-S-N-51 SR3-100-S-N-51 SR3-200-S-N-51 SA3-100-N-51 SA3-120-N-51 SA3-200-N-51 SA3-240-N-51 SD3-12-N-51 SD3-24-N-51 SD3-100-N-51 SD3-12-S-N-51 SD3-24-S-N-51 SD3-48-S-N-51 C-SA3-100-51 C-SA3-120-51 C-SA3-200-51 C-SA3-240-51 C-SD3-12-51 C-SD3-24-51 C-SD3-100-51 C-SR3-100-51 C-SR3-200-51 C-SR3-100-51 C-SD3-12-51 C-SD3-24-51 C-SD3-100-51 C-SR3-100-51 C-SR3-200-51 C-SR3-100-51 C-SA3-100-N-51 C-SA3-120-N-51 C-SA3-200-N-51 C-SA3-240-N-51 C-SD3-12-N-51 C-SD3-24-N-51 C-SD3-100-N-51 C-SR3-100-N-51 C-SR3-200-N-51 C-SD3-12-N-51 C-SD3-24-N-51 C-SD3-100-N-51 C-SR3-100-N-51 C-SR3-200-N-51 C-SA3-100-N-51 C-SA3-120-N-51 C-SA3-200-N-51 C-SA3-240-N-51 C-SD3-12-N-51 C-SD3-24-N-51 C-SD3-100-N-51 C-SD3-12-N-51 C-SD3-24-N-51 C-SD3-100-N-51 DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03S-DSG-03S-DSG-03S-DSG-03S-DSG-03S-DSG-03S-DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03S-DSG-03S-DSG-03S-DSG-03S-DSG-03S-DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03S-DSG-03S-DSG-03S-DSG-03- -A100-50 -A120-50 -A200-50 -A240-50 -D12-50 -D24-50 -D100-50 -R100-50 -R200-50 -RQ100-50 -D12-50 -D24-50 -D100-50 -R100-50 -R200-50 -RQ100-50 -A100-N-50 -A120-N-50 -A200-N-50 -A240-N-50 -D12-N-50 -D24-N-50 -D100-N-50 -R100-N-50 -R200-N-50 -D12-N-50 -D24-N-50 -D100-N-50 -R100-N-50 -R200-N-50 -A100-N1-50 -A120-N1-50 -A200-N1-50 -A240-N1-50 -D12-N1-50 -D24-N1-50 -D100-N1-50 -D12-N1-50 -D24-N1-50 -D100-N1-50 Remarks R3-60 KR3-A-60 KR3-C-60 Terminal Box Type RR3-60 QR3-C-60 E KR3-A-60 KR3-C-60 RR3-60 QR3-C-60 GDM-211-A-11 GDM-211-B-11 Plug-in Connector Type GDME-211-R-A-10 GDME-211-R-B-10 GDM-211-A-11 GDM-211-B-11 GDME-211-R-A-10 GDME-211-R-B-10 GDML-211-1-11 GDML-211-2-11 GDML-211-3-11 GDML-211-1-11 GDML-211-2-11 GDML-211-3-11 GDML-211-1-11 DSG-03 Series Solenoid Operated Directional Valves 16 Valve Model Numbers GDML-211-1-11 GDML-211-2-11 GDML-211-3-11 GDML-211-1-11 GDML-211-2-11 GDML-211-3-11 GDML-211-1-11 Plug-in Connector with Indicator Light Note : The connector assembly is not included in the solenoid assembly. Receptacle Part No. Coil. DSG-03 Series Solenoid Operated Directional Valves 377 . Connector Ass'y Part No.DIRECTIONAL CONTROLS ■ Solenoid Ass'y. Receptacle and Connector Ass'y No. Coil No. with suppressed consumption power 5W were launched in series.85) E-DSG-01-3C -D -60 E-DSG-01-2N2-D -60 30 (7.23 D12 12 10.8 – 13.2 (4.2 (4.44 D24 24 21.03) 240 3.94) E-DSG-01-2B2-D -50 ★ Maxmum flow indicates a ceiling flow depends on the type of spool and operating condition.8 – 13.6 – 26. Operating Pressure MPa (PSI) Max.6 (3.9) E-DSG-01-2D2-D -60 16 (2320) 16 (2320) 2. E-DSG-03 Specifications Max.85) 240 2. This feature simplifies the electric circuitry and enables savings in initial cost.4 0.03) 63 (16.53) E-DSG-01-2B -D -60 E-DSG-03-3C -D -50 5 (11.43 D24 24 21. please contact us. In case these coils are required to be chosen. please confirm the time of delivery with us before ordering . ● These low wattage valves minimize coil surface temperature.2 0. Flow ★ L/min (U. ● CE certified products are available. E-DSG-01 E-DSG Series E-DSG-01: 5W E-DSG-03: 5W DSG Series DSG-01: 29W DSG-03: 38W Low Wattage Type Standard ● Since these valves operate on only 5W. 378 Low Wattage (5W) Type Solenoid Operated Directional Valves 5 5 .2 0.2 (4.6 – 26. E-DSG-01/03. they can be driven through the output circuit of a programmed or sequence controller.GPM) Model Numbers Max. Solenoid Ratings Model Numbers Electric source E-DSG-01 DC (K Series) E-DSG-03 Coil Type Source Rating Voltage (V) Serviceable Range Current & Power at Rated Voltage Inrush (A) Power (W) D12 12 10. Changeover Frequency Cycle/min {min-1} Mass kg (1bs.S.) 2. ● Because these valves only 5W of power which enables remarkable reduction of operating cost.85) 1.■ Low Wattage (5W) Type Solenoid Operated Directional Valves 2 type of Direct Acting type Solenoid Operated Directional Valves.6 (7. T-Line Back Pressure MPa (PSI) Max.6) E-DSG-01-2D2-D -50 16 (2320) 16 (2320) 5 (11.22 The coil type numbers in the shaded column are handled as optional extras.4 0. For details. which can withstand contamination.94) 120 5 (11.351 (DSG-01) and 364 .08) 1. T-Line Back Pressure MPa MPa (PSI) (PSI) 35 (5080) 100 (26.4 (3. a Direct Drive is possible on the output circuit of the programmable controller or sequence controller. Changeover Frequency Cycle/min {min-1} 21 (3050) 300 1.DIRECTIONAL CONTROLS ■ Electronic Relay Incorporated Solenoid Operated Directional Valves Drive power source and signal are separate.85 (4. Electronic Relay Incorporated Solenoid Operated Directional Valves 379 .09) 5 (11. For details.4 (3. Also the solenoid is the well proven wet armature type.03) 3.08) 1.7) 31. As the valve can be actuated by a very small current.6 (7.4) T-DSG-01-2D2-D24 -70/7090 Max. as we have mentioned. refer to the List of Spool Functions on pages 347 .03) 3. please contact us.5 (4570) Spool Type 60 Only 25 (3630) 16 (2320) 240 25 (3630) 16 (2320) T-DSG-03-2B -D24 -50/5090 Shockless T-S-DSG-03-3C -D24 -50/5090 Type T-S-DSG-03-2B2-D24 -50/5090 120 (31.) T-DSG-03-3C -D24 -50/5090 T-DSG-03-2D2-D24 -50/5090 63 (16.6) 25 (3630) 21 (3050) 120 120 (31.6 (7. As the ceiling flow depends on the type of spool and operating condition the same as those for standard DSG-01/03.85 (4.09) T-DSG-01-2B -D24 -70/7090 Shockless T-S-DSG-01-3C -D24 -70/7090 Type T-S-DSG-01-2B2-D24 -70/7090 Standard Type Mass kg (1bs.S.368 (DSG-03) for details. ● A Direct Drive by a programmable controller is now possible. T-DSG-01 ● Simple construction and stable operation. the construction is quite simple. The valve is actuated by operating a built-in switch using a very small current signal (about 10 mA) when the solenoid is energised. Therefore a stable operation can be obtained. Electronic Relay Incorporated Solenoid Operated Directional Valves T-DSG-03 ■ Model Number Designation F- T- Special Control Type Seals SType DSG -03 -2 Series Valve Number Number Size of Valve Position B Spool-Spring Arrangement 2 Spool Type A -D24 Special Two Coil Type Position Valve 01 T: Electronic Relay Incorporated Type M Supply Type of Signal Power -70 -L Models with Design Design Alternate Number Standard Offset Solenoid None: Internal Signal Power 70 M: External Signal Power 50 DC D24 03 Please refer to the valve type DSG-01 and DSG-03 shown on page 346 and 363 for the area shaded. Since the valve is a direct type.GPM) Model Numbers Standard Type T-DSG-01-3C -D24 -70/7090 Max.94) ★ Maximum flow indicates a ceiling flow.7) 1. E Specifications Valve Type Max. Operating Pressure Max. Flow ★ L/min (U. ● Miswriting and short circuits may damage a very expensive programmable controller and output units. all contacts of the output units can be used in some cases. 380 Electronic Relay Incorporated Solenoid Operated Directional Valves .■ Comparison of The Conventional Type and The Electronic Relay Incorporated Type Conventional Type ● Output Unit ● Large capacity output units (approximately 2A per unit) are required to operate solenoid operated directional valves. Therefore. Programmable Controller Control Board Common Cables Solenoid Power Supply ● Only two power supply cables are required for solenoid operated directional valves and. which is usually less expensive can be used. ● Total cost therefore becomes higher. Programmable Controller Control Board Thick wires are required and. the more power supply cables and wiring is necessitated. Solenoid Power Supply ● Power Supply Cables ● As each double solenoid valve requires a minimum of three cables. and a larger installation space is required. therefore wiring can be reduced. therefore. it is obvious that the more valves you use. This may increase the possibility of miswriting. installation as or output units can be reduced. which protects the programmable controller from serious effects caused by miswriting. compared with power supply cable. ● Other electric devices can be commonly used with the solenoid directional valves. Electronic Relay Incorporated Type ● Output Unit ● Standard small capacity output unit. can be used and therefore wiring is easier. ● As there is a limitation for common capacity. ● Signal Output Cables ● Thinner cable. ● The solenoid operated directional valve is provided with a protective circuit to ensure a constant current. wiring is awkward. S.1) 2.3) 25 (3630) 25 (3630) 0. Refer to relevant solenoid ratings described on the page below.8 MPa (260 PSI).-53/5390 Type (S-)DSHG-10-3C .GPM) Model Numbers DSHG-01-3C .-14/1490 Type (S-)DSHG-04-3C . ● High Pressure High Flow High pressure [31.5 (4570) 25 (3630) 0. As the ceiling flow depends on the type of spool and operating condition. When a solenoid is energised the pilot valve directs the flow to move the spool of the slave valve.8 (120) 21 (3050) 16 (2320) 120 120 120 25 (3630) 0.4 (14.0 (145) 16 (2320) 16 (2320) 120 120 120 160 (42.-52/5290 (S-)DSHG-06-3C .-14/1480/1490 DSHG-01-2B .5 (18.9 (26. Min.9 (15.4 (27.-53/5390 Shockless (S-)DSHG-06-3H .5 (4570) 25 (3630) 1100 (291) 31. Pilot Required Pressure Cycles/Min {min–1} MPa (PSI) Pressure Pilot Pres.0 (99.6) 12.1) 52.-14/1490 Standard DSHG-03-2B .0 (145) Maximum flow indicates a ceiling flow. Consult us for details. thus changing the direction of flow in the hydraulic circuit.S.2 (7. ★2.-53/5390 (S-)DSHG-06-2N .2) 6. Drain Int.1) 8.0 (17. Solenoid Controlled Pilot Operated Directional Valves 381 .9 (116.7 (100) 16 (2320) 16 (2320) 120 120 120 300 (79.-43/4390 (S-)DSHG-10-3H .5 MPa (4570 PSI)] along which high flow means compact system design.GPM) MPa (PSI) 21 (3050) 315 (83) 21 (3050) 500 (132) 21 (3050) 1200 (317) 21 (3050) 2400 (634) CSA Approved Solenoid Valve Available to supply DSHG-06 series valve approved by the CSA (Canadian Standards Association). R MPa (PSI) MPa (PSI) MPa (PSI) Ext.2) 45.-53/5390 (S-)DSHG-06-2B .2 (29.3) 12.7 (6.7) 8.7) 8.5 (18.-52/5290 (S-)DSHG-04-2N .0 (99.8 (120) 21 (3050) 16 (2320) 120 120 120 21 (3050) 1. Consult us for the details.) 3.4 (27. Pilot pressure of internal pilot drain models must always exceed tank line back pressure by a minimum required pilot pressure.0 (145) 110 110 110 120 100 120 100 100 100 60 60 50 ★3 500 (132) 31.0) 6. ● Lower Pressure Drop System energy saving increased as pressure drop of each valve has been greatly reduced. ChangeMax.5 (4570) 1.6) 21 (3050) 21 (3050) 1. Specifications ★1 Valve Type Max. Model Numbers DSHF-10DSHF-16DSHF-24DSHF-32- - -27 -37 -28 -27 Rated Flow Max. Flow L/min (U.-43/4390 (S-)DSHG-10-2N . refer to the List of Spool Functions on pages 386 to 390 for details.2) 44. Pressure l/min (U.-43/4390 Max.DIRECTIONAL CONTROLS ■ Solenoid Controlled Pilot Operated Directional Valves These valves are composed of a solenoid operated pilot valve and a pilot operated slave valve.2) 13. Pilot Valve Model Numbers DSG-01- .-52/5290 (S-)DSHG-04-2B . ■ Solenoid Ratings Solenoid ratings of pilot valve are identical with those of standard solenoid valve.-14/1490 DSHG-03-2N .-43/4390 (S-)DSHG-10-2B . ★3. pilot pressure of with pilot piston in 1.9 (15.-14/1480/1490 DSHG-03-3C . ★2 over Frequecy Pressure Operating Max. Drain AC DC 40 (10. T-Line Back Max.1) 45.6) Solenoid Controlled Pilot Operated Directional Valves E Yuken can offer flanged connection valves described below. Model Numbers DSHG-01 DSHG-03 (S-)DSHG-04 (S-)DSHG-06 (S-)DSHG-10 ★3 Solenoid Ratings described on the page below 345 Mass kg (1bs.-70 16 (2320) 21 (3050) 21 (3050) ★1. Min.3) 31.5 (98.2) 6.3) 11. 12 ★1 Spring Centred 3. Sub-plate Mounting if not (Omit required ) N: No-Spring 2 3 4 40 7 2 B: Spring Offset 3 04 2. 6 ★1 C: 7. 12 2 B: Spring Offset 2. 9. 5. 12 None: Internal Pilot None: External Drain E: External Pilot E: Internal Drain 01 None: Standard Type 03 F: For Phosphate Ester Type Fluids DSHG: Solenoid Controlled Pilot Operated Directional Valve. 3. 5. 10. 6 7. 7) ★1 (Omit if not required) B: Spring Offset 2. 4 40. 4 40. 10 11. the combination applicable between pilot system and drain system is as described in the table below. Pilot Connection Internal Pilot External Pilot (E) 382 Drain Connection External Drain Care in Application Hold back pressure in the tank line so that the difference between pilot pressure and drain pressure is always more than minimum required pilot pressure. 12 3. 4 40. and “7”. 11 ( S: Shockless Type 06 10 3 ) A ★2 N: No-Spring 2. “60”. 9. 4. “6”. 9. 40 (3. 40 (3. 40 C: 60. 60 7. 10. 4. 10 11. “5”. 4. 7) ★1 B: Spring Offset A B★2 2. 4. Internal Drain (T) Combination is not applicable External Drain Internal Drain (T) No restrictions in the combination on us Solenoid Controlled Pilot Operated Directional Valves . 7) ★1 2 C1C2 : With C1 & C2 Choke ★2 A B★2 (Omit if not required) Note: In spool type “3”. 5. 5. 11 Spring Centred ( ) if not (Omit required ) N: No-Spring 2. 40 A ★2 (3. 60 7. 7) 2 None: Standard Type C1 : With C1 Choke (Omit if not required) C2 : With C2 Choke ★2 H: 2. 4. 4. of Valve Position Spool-Spring Arrangement Spool Type Special Two Position Valve Models with Pilot Choke Valve Pilot Connection Drain Connection 3 C: Spring Centred 2. 3. 9. 3. 40 Pressure Centred 60. 7 3 C: Spring Centred 2. 40 ★1 (Omit if not required) (3.■ Model Number Designation F- S- DSHG -06 -2 B 2 A -C2 -E T Special Seals Type Series Number Valve Size No. the spool types other than “2”. ★4. therefore please confirm the time of delivery with us before ordering. in case the pilot pressure is more than 10 MPa (1450 PSI). NI is not available for R-type solenoids.. As for the details of the valve using the neutral position and the side position (either SOL a or SOL b side). American Design Standard L Solenoid Controlled Pilot Operated Directional Valves (Omit if not required) (Omit if not required) ★1. A200 A120 .. Solenoid Controlled Pilot Operated Directional Valves 383 . Port "B" End P2 : With Pilot Piston. R200 52 C: Push Button & Lock Nut N: Push-in Connector Type N1 : ★4 Push-in Connector with Indicator Light L (Omit if not required) 53 H: Refer to ★5 None: Japanese Standard "JIS" & European Design Standard 43 80: European Design Standard (Applicable only for DSHG-01) 90: N. Shekless type (S-DSHG) are not available for spool type marked ( ). ★5.DIRECTIONAL CONTROLS -R2 -A100 -C -H Coil Type Manual Override of Pilot Valve Bult-in Orifice for Pilot Line ★3 Spool Control Modification (Omit if not required) -N Type of Electrical Conduit Connection AC: A100 . the symbols and numbers highlighted with shade represent the optional extras. ★2. of Solenoid L (Omit if not required) DC: D12 . Port "A" End PB : With Pilot Piston. D24 D48 AC → DC R100 . 7) are also available. Port "A" End RB : With Stroke Adj. the valves with stroke adjustment (R*) and pilot-piston (P*) are not available. Furthermore. please refer to page 391. please specify that the valve should have the built-in orifice to the pilot line. A240 -53 Design Number 14 Design Standard None: Japanese Standard "JIS" -L Models with Reverse Mtg. Both Ends PA : With Pilot Piston. Port "B" End DC: D12 . “4”.. Port "A" End None: Terminal Box Type None : Manual Override Pin 14 90: N. In the table above. R200 RA : With Stroke Adjustment. NI stands for Plug-in connector with solenoid indicator light. A200 A120 . In spool-spring arrangement “H” (Pressure centred models). ★3. Port "B" End AC: A100 . American Design Standard E L RB : With Stroke Adjustment. Both Ends AC → DC R100 . A240 R2 : With Stroke Adj. Both Ends RA : With Stroke Adj. In spool-spring arrangement “H” (pressure centred models). “40” (3. The valves with model number having such optional extras are handles as options. D24 D48 R2 : With Stroke Adjustment. 0) 3/4 BSP.28 ) 94 (3. American Design Standard Approx.8) DSGM-01Y-3090 3/8 NPT 0. Approx. 1bs.Sub-plates Valve Model Numbers DSHG-01 DSHG-03 DSHG-04 DSHG-06 DSHG-10 Japanese Standard "JIS" Approx.F 3.8 (1.3) DHGM-06X-50 Rc 1 7.35) 9 (. 3/4-10 UNC 3 Lg.7) DHGM-04-2090 1/2 NPT 4. Bolt Kit DSHG-03 Soc.7) DHGM-04X-20 Rc 3/4 4.) 1/8 BSP.6) DSGM-03Y-40 Rc 3/4 4. Sub-plate Thread Mass Model Numbers Size kg (1bs.4 (9.8 (1.4) DSGM-03Y-2190 3/4 NPT 4.8 (1. M12 60 Lg.F 4.F 8. M10 50 Lg. When sub-plates are not used.8 (1. M5 No. Cap Screw 1 2 M6 45 Lg. 9 (.4) DSGM-03 is available only for Internal pilot-Internal drain type (Use DHGM-03Y for other valves).70 ) 134 (5.0) DHGM-06-50 Rc 3/4 7.7) 3/4 BSP.8) 1/4 BSP. For External Pilot or External Drain.15 (104 . Cap Screw (S-)DSHG-04 Soc.0) DHGM-04X-2090 3/4 NPT 4.4) European Design Standard Sub-plate Model Numbers DSGM-01-3080 DSGM-01X-3080 DSGM-03-2180 DSGM-03X-2180 DSGM-03Y-2180 DHGM-03Y-1080 DHGM-04-2080 DHGM-04X-2080 DHGM-06-5080 DHGM-06X-5080 DHGM-10-4080 DHGM-10X-4080 N.3) DHGM-10-40 Rc 1-1/4 21. Both Ends 9 (.8 (1.F 8.28 ) 15 (.0 (6.5 (47.4) 1/2 BSP.4) 3/4 BSP.7 (10. M20 75 Lg.6) DSGM-03X-40 Rc 1/2 3.4) DHGM-03Y-10 Rc 3/4 4.7 (10.52) 4 12 . Thread Sub-plate Thread Mass Mass Size Model Numbers Size kg (1bs. Qty.8 (1.6) DSGM-03X-2190 1/2 NPT 3.7 (10.4) DHGM-04-20 Rc 1/2 4.8) DSGM-01-3090 1/8 NPT 0.5 (47.F 3. N.7) DHGM-06-5090 3/4 NPT 7.35) 4 (. Hd.F 0.8) DSGM-01Y-31 Rc 3/8 0.5 (18.7 (10.5 Dia.0 (6.8 (1.33) "B " Thd.3) 1 BSP. 1/2-13 UNC 2-1/2 Lg.5 (47. Specify the sub-plate model number from the table above. Stud Bolt "B " Thd. (.4 (16. Refer to figure below for the dimensions of bolt kit.130) 2 4 6 6 12 58 100 473 - 15 72 123 585 (104 (504 (868 (4106 1.F 0. 3.4 (9. 3 DSHG-01 Mtg.4) DHGM-10-4090 1-1/4 NPT 21.10-24 UNC - 130) 625) 1068) 5078) .16) Model Numbers MBK-01-01-30 MBK-01-02-30 MBK-01-01-3090 MBK-01-02-3090 A mm (In.) DSGM-01-31 Rc 1/8 0.5 (18.0 (6.6) 1/2 BSP.6) DSGM-03-2190 3/8 NPT 3.5 (47. Sub-plates are available. American Design Standard MBK-01-01-3090 1 MBK-01-02-3090 2 1/4-20 UNC 1-3/4 Lg. 2.F 21. Hd.0 (6.4 (16.F 4. the mounting surface should have a good machined finish.70 ) 134 (5.4 (16. For Internal Pilot-Internal Drain.7 (10.6) 3/4 BSP.F 4.4 (16. 3/8-16 UNC 2 Lg.59) 384 Solenoid Controlled Pilot Operated Directional Valves "B " Thd.8) 3/8 BSP.1 (9.4) DHGM-10X-40 Rc 1-1/2 21.1 (9.4) DHGM-03Y-1090 3/4 NPT 4. Tightening Torque Nm (in. Hd. Mounting bolt kit is common to that of 01 series modular valves.7) DHGM-06X-5090 1 NPT 7.1 (9. Cap Screw Soc. Mounting Bolt Mouting Bolt Model Numbers Japanese Standard "JIS" European Design Standard Name MBK-01-01-30 MBK-01-02-30 M6 35 Lg.F 4.5 (47.8) DSGM-01X-31 Rc 1/4 0.0 (6. Hd.4) 1-1/2 BSP.4) DHGM-10X-4090 1-1/2 NPT 21.7 (10.5 (47.4 (9.0 (6.8) DSGM-03-40 Rc 3/8 3.8) DSGM-01X-3090 1/4 NPT 0.3) 1-1/4 BSP. 1/4-20 UNC 1-3/4 Lg.8 (1.) 94 (3.) 1 set 5-6 (43 .35) A DIMENSIONS IN MILLIMETRES (INCHES) Nut 8. Cap Screw (S)-DSHG-06 (S)-DSHG-10 Soc.F 21.) kg (1bs. RA.0) 3.2) 1.06.65(1. the main spool stroke becomes short and flow rate reduces.6(1.4) 0.65(1.6) 06 (1.4) 0.1) 1.7(8.8(4.3(2.0(2. Pressure Centred Models (3H ) The pressure centered type can be used when the returning of the main spool to the neutral position is required to be firmily. if options are required.9) 1.3) 3.3(2.4) 0.85 (4. Graphic Symbols (Ex. RB) When the adjustment screw is screwed in . C1.10 C2 Choke a Y P T V A B P T a b b Y X V X Models with Stroke Adjustment (R2. Y P T E Graphic Symbols (Ex.3(2.) Models with Stroke Adj. PA P2 PB 0.1) Models with Pilot Piston PA P2 PB b V "PB" Models a b Solenoid Controlled Pilot Operated Directional Valves DSHG-03. Graphic Symbols (Ex.9) 1.5(1. PA. C2 C1C2 0.9) 1.: Spring Centred) Model Numbers "P2" Models a W A B Y P T b V "PA" Models a A Y P B T W A B Y P T DSHG-03 (S-)DSHG-04 (S-)DSHG-06 (S-)DSHG-10 Model with Pilot Choke Adj.1) 1.: External Pilot-External Drain) (Only for 3H6.7) 1.4) 1. 04 b Options on Pilot Valve The same options to DSG-01 series valves are available. However.2) 0. pressure centred and the valves with stroke adjustment.3) 0.5 (1.0(2.6(7.9) 1.65(1. Additional Mass of Options Add the mass described below to the mass of standard models on page 381.2(2.9) kg (1bs. please not that in case of spring centered valves. there is no change in the returning speed of the main spool to the neutral position even with the pilot piston. no-spring.: Spring Centred) A B "R2" Models C2 Choke A B Y P T a a b b C1 Choke "RA" Models Y P T B A A B Y P T a b "RB" Models A B Y P T a Models with Pilot Piston(P2. making slow of the returning speed of the main spool to the neutral position is possible with a C2 choke valve. offset.: Spring Centred) b C1 Choke A B a DSHG-01. In case of the spring centred valves in particular. These choke valves can be used in combination with the valves of spring centred.3 (.DIRECTIONAL CONTROLS Options Models with Pilot Choke Adjustment When the adjustment screw is turned clockwise. PB) The valves with a pilot piston can be used when the high speed changeover of the main spool is required. changeover speed of the main spool becomes slow.3(2. Solenoid Controlled Pilot Operated Directional Valves 385 . Please refer to page 345 for the details.65(1.2) 0. 3H60) Graphic Symbols (Ex. 6) 40 (10.6) 40 (10. Max.6) "60" DSHG-01-3C60 40 (10.6) "11" DSHG-01-3C11 40 (10.6) 40 (10.6) "10" DSHG-01-3C10 40 (10.6) 40 (10.6) 40 (10. therefore. A B P T b a 386 Solenoid Controlled Pilot Operated Directional Valves .6) DSHG-01-2B7 40 (10.6) 40 (10. flow shows value at pilot pressure more than 1 MPa (150 PSI) 2.6) 40 (10.6) DSHG-01-2B2 40 (10.6) 40 (10.6) "7" DSHG-01-3C7 40 (10.6) 40 (10.6) 40 (10.6) 40 (10.6) Notes ) 1.6) 40 (10.6) 40 (10.6) DSHG-01-2B3 40 (10.S.6) 40 (10.6) 40 (10.6) 40 (10. flow in the table above represents the value in the flow condition of P A B T (or P B A T) as shown in the circuit diagram right.6) 40 (10.6) DSHG-01-2B40 40 (10.6) 40 (10.6) 40 (10.6) "40" DSHG-01-3C40 40 (10.6) 40 (10.6) 40 (10.6) 40 (10. Max.6) 40 (10.GPM) P L /min (U.6) "12" DSHG-01-3C12 40 (10. please consult us for details.List of Spool Functions and Maxmum Flow (DSHG-01) Three Positions Two Positions Spring Centred Spring Centred Graphic Symbol Spool Type A b a Y P Graphic Symbol Maximum Flow B A b Y T Model Numbers 7 MPa 14 MPa 21 MPa (1020 PSI) (2030 PSI) (3050 PSI) Maximum Flow B L /min (U.6) 40 (10.GPM) T Model Numbers 7 MPa 14 MPa 21 MPa (1020 PSI) (2030 PSI) (3050 PSI) "2" DSHG-01-3C2 40 (10. the maximum flow differs according to a hydraulic circuit.6) 40 (10.6) 40 (10.6) 40 (10.6) 40 (10.6) "9" DSHG-01-3C9 40 (10.6) "3" DSHG-01-3C3 40 (10.6) "4" DSHG-01-3C4 40 (10.6) 40 (10.S. In case the valve is used in the condition that either A or B port is blocked.6) 40 (10.6) 40 (10.6) "5" DSHG-01-3C5 40 (10.6) 40 (10.6) DSHG-01-2B4 40 (10. 1) (15.3) 160 (42.5) 160 (42.9) (25.3) Solenoid Controlled Pilot Operated Directional Valves A Spool Type Pilot Pressure at 0.9) (25.3) 160 (42.3) 160 (42.3) 160 (42.1) E Two Positions No-Spring Graphic Symbol A Spool Type b Y P Graphic Symbol Maximum Flow B a Spring Offset A b L /min (U.9) (25.1) (15.5) (42.5) (42.5) (42.1) (15.3) 160 (42.GPM) Y T Model Numbers "2" DSHG-03-2N2 "3" DSHG-03-2N3 "4" DSHG-03-2N4 "40" DSHG-03-2N40 "7" DSHG-03-2N7 7 MPa 14 MPa 25 MPa (1020 PSI) (2030 PSI) (3630 PSI) 85 (22.9) (25. therefore.3) 160 (42.3) 160 85 160 (42.3) 160 (42.3) 160 (42.3) "9" DSHG-03-3C9 160 (42.5) (42.3) "10" DSHG-03-3C10 160 (42. In case the valve is used in the condition that either A or B port is blocked.9) (25.3) 95 (25.3) "12" DSHG-03-3C12 160 (42.3) 160 (42.3) 85 (22.3) 85 (22.5) 160 (42.3) 85 (22.3) 160 (42.3) 160 (42. The relation between max.5) 160 (42.3) P 160 (42.S.3) 85 (22.3) 160 (42. Max.3) Pilot Pressure at 1 MPa (150 PSI).S.3) (22.3) 2.1) (15.5) 160 (42.3) 85 (22.3) 160 (42.3) 85 (22.5) 160 (42.S.3) 85 (22.1) (15.9) (25.3) 160 (42.3) 60 95 60 95 60 95 125 160 60 95 60 95 60 95 60 95 60 95 (15.5) 160 (42.7 MPa (100 PSI).3) "11" DSHG-03-3C11 160 (42.5) 160 (42. (Example) Maximum flow rate is constant regardless of pilot pressure.3) 160 (42.DIRECTIONAL CONTROLS List of Spool Functions and Maxmum Flow (DSHG-03) Three Positions Spring Centred Graphic Symbol Maximum Flow B b a Y P L /min (U.3) (22.3) "40" DSHG-03-3C40 "5" DSHG-03-3C5 "60" DSHG-03-3C60 160 (42.3) 85 (22.3) (22.3) 160 (42.5) 160 (42.3) (15.3) (22.5) (42.3) 160 (42.3) 85 160 85 160 (42. Maximum Flow B 7 MPa 14 MPa 25 MPa (1020 PSI) (2030 PSI) (3630 PSI) 85 (22.5) 160 (42.5) (42. L /min (U.3) 160 (42.1) Model Numbers "2" DSHG-03-3C2 "3" DSHG-03-3C3 160 (42.3) 160 (42.3) 160 (42.5) (42. please consult us for details.3) "7" DSHG-03-3C7 160 (42.3) (22.GPM) T 7 MPa 14 MPa 25 MPa (1020 PSI) (2030 PSI) (3630 PSI) 85 (22.5) (42. the maximum flow differs according to a hydraulic circuit.9) 160 (42.9) (25.5) 160 (42.GPM) T Model Numbers DSHG-03-2B2 DSHG-03-2B3 DSHG-03-2B4 DSHG-03-2B40 DSHG-03-2B7 Notes:1.3) 160 (42.3) 160 85 160 85 160 85 160 85 160 85 160 (22.5) 160 (42.3) 160 (42.7 MPa (100 PSI). flow in the table above represents the value in the flow condition of P A B T (or P B A T) as shown in the circuit diagram right.3) "4" DSHG-03-3C4 160 (42.1) (33.3) 160 (42. Pilot Pressure more than 0.5) 60 (15.9) (25.0) (42.3) (22. A B P T b a Solenoid Controlled Pilot Operated Directional Valves 387 .3) 160 (42.1) (15.3) (22. flow and pilot pressure in the table above is as shown below. 85 (22. 8 MPa (120 PSI).3) 300 (79.1) 250 (66.3) 300 (79.8) 145 (38. please consult us for details.1) "60" DSHG-04-3C60 300 (79.3) 250 (66.3) 300 (79.3) 300 (79.S.3) 300 (79.3) "7" DSHG-04-2N7 300 (79.1) 140 (37.3) 300 (79.3) 300 (79.S.S.3) DSHG-04-2N3 300 (79.0) 170 (44. Max flow described above shown value at pilot pressure more than 0.3) 300 (79.1) 145 (38.3) 300 (79.3) (S-)DSHG-04-2B4 300 (79.GPM) P T Model Numbers 10 MPa 16 MPa 25 MPa 31.3) 300 (79.3) 300 (79. therefore.GPM) T Model Numbers "2" Maximum Flow B a L /min (U.9) 135 (35.7) (S-)DSHG-04-3C12 300 (79.8) 120 (31.3) DSHG-04-2B3 300 (79.3) 300 (79.3) 300 (79.0) 250 (66.3) 250 (66.3) (S-)DSHG-04-3C60 "7" DSHG-04-3C7 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) (S-)DSHG-04-2B40 300 (79.3) 260 (68.3) (S-)DSHG-04-2B2 300 (79.3) 300 (79.0) "12" DSHG-04-3C12 300 (79.1) 120 (31. Max.3) 300 (79.1) Two Positions Spring Offset No-Spring Graphic Symbol A Spool Type b Y P "3" Graphic Symbol A b Y 10 MPa 16 MPa 25 MPa 31.8) 150 (39.7) 245 (64.3) 250 (66.5 MPa (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) (S-)DSHG-04-2N2 300 (79.3) 300 (79.7) 110 (29. In case the valve is used in the condition that either A or B port is blocked.3) 280 (74.3) 300 (79.3) 300 (79.8) 145 (38.3) 300 (79.3) 300 (79.3) 200 (52.1) "11" DSHG-04-3C11 300 (79.3) 300 (79.1) 250 (66.3) 300 (79.3) "40" (S-)DSHG-04-2N40 300 (79. the maximum flow differs according to a hydraulic circuit.1) 120 (31.3) 300 (79.3) (S-)DSHG-04-3C2 300 (79.3) Notes:1.3) 300 (79.7) 165 (43.3) DSHG-04-3C4 (S-)DSHG-04-3C4 DSHG-04-3C40 (S-)DSHG-04-3C40 "4" "40" 300 (79.7) "6" DSHG-04-3C6 300 (79.7) 110 (29.List of Spool Functions and Maxmum Flow (DSHG-04/S-DSHG-04) Three Positions Spring Centred Graphic Symbol A Spool Type Maximum Flow B b a Y L /min (U.3) 300 (79.3) 300 (79.1) 120 (31.3) 250 (66.3) "4" (S-)DSHG-04-2N4 300 (79.3) 260 (68.7) 160 (42.3) 300 (79.3) 300 (79.3) 300 (79.1) "5" DSHG-04-3C5 250 (66. flow in the table above represents the value in the flow condition of P A B T (or P B A T) as shown in the circuit diagram right.3) 300 (79.3) 300 (79.3) 300 (79. 388 Solenoid Controlled Pilot Operated Directional Valves A B P T b a .6) (S-)DSHG-04-3C10 300 (79.7) 110 (29.3) 200 (52.3) 300 (79.3) 300 (79.3) 110 (29.GPM) P T 10 MPa 16 MPa 25 MPa 31.7) 235 (62. 2.3) 200 (52.1) "10" DSHG-04-3C10 300 (79.3) 140 (37.3) 300 (79.7) 245 (64.0) 200 (52.3) 280 (74.5 MPa (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) Maximum Flow B L /min (U.3) 300 (79.1) 245 (64.1) Model Numbers "2" "3" DSHG-04-3C3 300 (79.6) 110 (29.3) 300 (79.3) 300 (79.3) "9" DSHG-04-3C9 300 (79.3) 300 (79.3) 300 (79.3) DSHG-04-2B7 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.5 MPa (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) DSHG-04-3C2 300 (79. 5 MPa (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) Graphic Symbol A Maximum Flow B b Y L /min (U.8 MPa (120 PSI). 2.5 MPa 10 MPa 16 MPa 25 MPa 31.DIRECTIONAL CONTROLS List of Spool Functions and Maxmum Flow (DSHG-06/S-DSHG-06) Three Positions Spring Centred Graphic Symbol A Spool Type Maximum Flow B b a Y Pressure Centred Graphic Symbol A L /min (U.8) DSHG-06-3H3 500 (132) 500 (132) 500 (132) 500 (132) 410 (108) 500 (132) 410 (108) (S-)DSHG-06-3C40 500 (132) 500 (132) 500 (132) 310 (81.S.S.GPM) T Model Numbers "2" Maximum Flow B a 10 MPa 16 MPa 25 MPa 31.9) 420 (111) (S-)DSHG-06-3C2 500 (132) 500 (132) (S-)DSHG-06-3H2 500 (132) 500 (132) 500 (132) 500 (132) 500 (132) 500 (132) Model Numbers "2" "3" DSHG-06-3C3 500 (132) 500 (132) 460 (122) 370 (97.1) DSHG-06-3H9 500 (132) 310 (81.GPM) V 10 MPa 16 MPa 25 MPa 31. In case pressure centred models.3) 230 (60.9) DSHG-06-3H11 500 (132) 310 (81. In case the valve is used in the condition that either A or B port is blocked.S. (Example) 410 (108) Maximum flow rate is constant regardless of pilot pressure. please consult us for details.9) (S-)DSHG-06-3H12 500 (132) 500 (132) 500 (132) 500 (132) 500 (132) 460 (122) 500 (132) 460 (122) 500 (132) 500 (132) 500 (132) 500 (132) 460 (122) 500 (132) 500 (132) 500 (132) 500 (132) 500 (132) 500 (132) 500 (132) Two Positions Spring Offset No-Spring Graphic Symbol A Spool Type b Y P "3" L /min (U.0) (S-)DSHG-06-3H60 500 (132) 500 (132) 500 (132) 500 (132) "4" (S-)DSHG-06-3C4 500 (132) 500 (132) "5" "6" "60" "7" DSHG-06-3C7 500 (132) 500 (132) 450 (119) 360 (95. pilot pressure is more than 1 MPa (150 PSI).5 MPa Model Numbers (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) 410 (108) 310 (81.8) 280 (74.9) 420 (111) (S-)DSHG-06-3H40 500 (132) 500 (132) 500 (132) 500 (132) 500 (132) 470 (124) DSHG-06-3C5 500 (132) 500 (132) 425 (112) 350 (92.5) DSHG-06-3H5 500 (132) 500 (132) 500 (132) 500 (132) 420 (111) DSHG-06-3C6 475 (125) 390 (103) 300 (79. pilot pressure is more than 1 MPa (150 PSI) Pilot Pressure at 1.8) DSHG-06-3H6 500 (132) 500 (132) 500 (132) 500 (132) 420 (111) (S-)DSHG-06-3C60 475 (125) 420 (111) 340 (89.5 MPa (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) (S-)DSHG-06-2N2 500 (132) 500 (132) 500 (132) 500 (132) (S-)DSHG-06-2B2 500 (132) 500 (132) 500 (132) 500 (132) DSHG-06-2N3 500 (132) 500 (132) 500 (132) 500 (132) DSHG-06-2B3 500 (132) 500 (132) 500 (132) 500 (132) "4" (S-)DSHG-06-2N4 500 (132) 500 (132) 500 (132) 500 (132) (S-)DSHG-06-2B4 500 (132) 500 (132) 500 (132) 500 (132) "40" (S-)DSHG-06-2N40 500 (132) 500 (132) 500 (132) 500 (132) (S-)DSHG-06-2B40 500 (132) 500 (132) 500 (132) 500 (132) "7" E Solenoid Controlled Pilot Operated Directional Valves "40" DSHG-06-2N7 500 (132) 500 (132) 500 (132) 500 (132) DSHG-06-2B7 500 (132) 500 (132) 500 (132) 500 (132) Notes:1.1) 450 (119) 500 (132) 410 (108) (S-)DSHG-06-3C10 500 (132) 500 (132) 500 (132) 410 (108) DSHG-06-3C11 500 (132) 500 (132) 500 (132) 410 (108) (S-)DSHG-06-3C12 500 (132) 500 (132) 500 (132) "9" DSHG-06-3C9 500 (132) 500 (132) "10" "11" "12" DSHG-06-3H7 500 (132) 500 (132) 500 (132) 500 (132) 360 (95.9) 420 (111) (S-)DSHG-06-3H4 500 (132) 500 (132) 500 (132) 500 (132) 500 (132) 310 (81. flow in the table above represents the value in the flow condition of P A B T (or P B A T) as shown in the circuit diagram right. Max.GPM) Maximum Flow B b a Y P T P T L /min (U. Pilot Pressure at 0.S.9) (S-)DSHG-06-3H10 500 (132) 310 (81. 500 (132) 500 (132) Pilot Pressure more than 0. Solenoid Controlled Pilot Operated Directional Valves A B P T b a 389 . therefore.GPM) P T Model Numbers 10 MPa 16 MPa 25 MPa 31.8 MPa (120 PSI).5 MPa (220 PSI). the maximum flow differs according to a hydraulic circuit. The relation between max. In case pressure centred models. flow and pilot pressure in the table above is as shown below. please consult us for details.5 MPa Model Numbers (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) 950 (251) 750 (198) 970 (256) (S-)DSHG-10-3C2 1100 (291) 1100 (291) (S-)DSHG-10-3H2 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1050 (277) DSHG-10-3C3 1100 (291) 1100 (291) 1060 (280) 895 (236) DSHG-10-3H3 1100 (291) 1100 (291) 1100 (291) 1100 (291) 950 (251) 750 (198) 970 (256) (S-)DSHG-10-3C4 1100 (291) 1100 (291) (S-)DSHG-10-3H4 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1100 (291) 950 (251) 750 (198) 970 (256) (S-)DSHG-10-3C40 1100 (291) 1100 (291) (S-)DSHG-10-3H40 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1000 (264) DSHG-10-3C5 1100 (291) 1100 (291) 980 (259) 850 (225) DSHG-10-3H5 1100 (291) 1100 (291) 1100 (291) 1100 (291) 970 (256) DSHG-10-3C6 1050 (277) 880 (232) 700 (185) 570 (151) DSHG-10-3H6 1100 (291) 1100 (291) 1100 (291) 1100 (291) 970 (256) (S-)DSHG-10-3C60 1050 (277) 940 (248) 785 (207) 680 (180) (S-)DSHG-10-3H60 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1040 (275) 870 (230) DSHG-10-3C7 1100 (291) 1100 (291) DSHG-10-3H7 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1100 (291) Model Numbers "2" "3" "4" "40" "5" "6" "60" "7" "9" DSHG-10-3C9 1100 (291) 1100 (291) 1040 (275) 870 (230) 950 (251) 1100 (291) 950 (251) DSHG-10-3C11 1100 (291) 1100 (291) 1100 (291) 950 (251) (S-)DSHG-10-3C12 1100 (291) 1100 (291) 1100 (291) "10" (S-)DSHG-10-3C10 1100 (291) 1100 (291) "11" "12" DSHG-10-3H9 1100 (291) 1100 (291) 1100 (291) 1100 (291) 750 (198) (S-)DSHG-10-3H10 1100 (291) 1100 (291) 1100 (291) 1100 (291) 750 (198) DSHG-10-3H11 1100 (291) 1100 (291) 1100 (291) 1100 (291) 750 (198) (S-)DSHG-10-3H12 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1060 (280) 1100 (291) 1060 (280) 1100 (291) 1060 (280) 1100 (291) Two Positions Spring Offset No-Spring Graphic Symbol A Spool Type b Y P "3" A Maximum Flow B b L /min (U. 390 Solenoid Controlled Pilot Operated Directional Valves A B P T b a .List of Spool Functions and Maxmum Flow (DSHG-010/S-DSHG-10) Three Positions Spring Centred Graphic Symbol A Spool Type Maximum Flow B b a Y Pressure Centred Graphic Symbol A L /min (U. The relation between max. flow and pilot pressure in the table above is as shown below.GPM) P T Model Numbers 10 MPa 16 MPa 25 MPa 31. Pilot Pressure more than 1 MPa (150 PSI). 1040 (275) 1100 (291) 1100 (291) Pilot Pressure at 1. the maximum flow differs according to a hydraulic circuit.GPM) T Model Numbers "2" Maximum Flow B a Graphic Symbol 10 MPa 16 MPa 25 MPa 31.S.S. flow in the table above represents the value in the flow condition of P B T (or P B A T) as shown in the circuit A diagram right. 2.S.5 MPa 10 MPa 16 MPa 25 MPa 31.5 MPa (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) Y L /min (U.S.GPM) V 10 MPa 16 MPa 25 MPa 31.GPM) Maximum Flow B b a Y P T P T L /min (U. (Example) Maximum flow rate is constant regardless of pilot pressure. therefore.5 MPa (220 PSI). Max. Pilot Pressure at 1 MPa (150 PSI).5 MPa (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) (S-)DSHG-10-2N2 1100 (291) 1100 (291) 1100 (291) 1100 (291) (S-)DSHG-10-2B2 1100 (291) 1100 (291) 1100 (291) 1100 (291) DSHG-10-2N3 1100 (291) 1100 (291) 1100 (291) 1100 (291) DSHG-10-2B3 1100 (291) 1100 (291) 1100 (291) 1100 (291) "4" (S-)DSHG-10-2N4 1100 (291) 1100 (291) 1100 (291) 1100 (291) (S-)DSHG-10-2B4 1100 (291) 1100 (291) 1100 (291) 1100 (291) "40" (S-)DSHG-10-2N40 1100 (291) 1100 (291) 1100 (291) 1100 (291) (S-)DSHG-10-2B40 1100 (291) 1100 (291) 1100 (291) 1100 (291) "7" DSHG-10-2N7 1100 (291) 1100 (291) 1100 (291) 1100 (291) DSHG-10-2B7 1100 (291) 1100 (291) 1100 (291) 1100 (291) Notes ) 1. In case the valve is used in the condition that either A or B port is blocked. a Energised Position Graphic Symbols Model Numbers 04 DSHG-06 -2B A 10 Standard Mtg.-2B3A DSHG. As for the valve type 2B A and 2B B. there are two kinds of the valve available.DIRECTIONAL CONTROLS Reverse Mounting of Solenoid.-2B12A (S-)DSHG. a Energised Position A B P T Y 2B2A A 2B2B B A B b b Y P T Y "A": Use of Neutral and SOL. in this particular spool-spring arrangement. The graphic symbol for this reverse mounting is as shown below.-2N40A DSHG.-2B40B (S-)DSHG.-2B40A (S-)DSHG. of Solenoid ("L") Valves Using Neutral Position and Side Position. In spring offset type. A B b Y P A SOL b X T A B SOL a APB a APB T P B Standard Mtg. Reverse Mtg.-2B4B (S-)DSHG. However.-2N4A (S-)DSHG.-2N2A DSHG.-2N11A (S-)DSHG. (Example) In case of Spool Type "2" E Neutral Position SOL. b Energised Position SOL. (Special Two position Valve) Besides the use of the standard 2-position valves aforementioned in the "List of Standard Models and Maximum Flow". Reverse Mtg.-2B5A DSHG.-2B9A DSHG.is also available. Solenoid Controlled Pilot Operated Directional Valves b a 391 . please refer to the explanation under the heading of "Valves Using Neutral Position and Side Position" given below.-2B6B DSHG.-2B5B DSHG.-2N6A (S-)DSHG.-2B10A (S-)DSHG.-2B11B DSHG.SOL a side .-2N3A (S-)DSHG. the mounting of the solenoid onto the valve in the reverse position . Type A B A B b Y P T a P T Y P T "B": Use of Neutral and SOL.-2N9A (S-)DSHG.-2B2B (S-)DSHG.-2B60A Graphic Symbols Graphic Symbols (S-)DSHG.-2B2A (S-)DSHG.-2N7A DSHG.-2B11A DSHG.-2B6A DSHG. it is a standard configuration that the solenoid is mounted onto the valve in the SOL b position (side).-2B60B A B a b Y P T (S-)DSHG. b Energised Position Model Numbers 04 DSHG-06 -2B B 10 Standard Mtg. the 3-position valves also can be used as the 2-position valves using the two of their three positions.-2N10A DSHG.-2B9B DSHG.-2N12A Solenoid Controlled Pilot Operated Directional Valves Standard Mtg. One is the valve using the neutral position and SOL a position (2B A) and another is the valve using the neutral position and SOL b position (2B B). Type A B A B b Y P T a P T Y Model Numbers 04 DSHG-06 -2N A 10 (S-)DSHG.-2B12B (S-)DSHG.-2B7A DSHG.-2B7B DSHG. In this case.-2B3B DSHG.-2B10B (S-)DSHG.-2B4A (S-)DSHG.-2N5A DSHG.-2N60A DSHG. of Solenoid X Y A B Reverse Mtg. S-DSHG-04 PSI 180 160 120 2 MPa 1 3 4 1.S.Pressure Drop Pressure drop curves based on viscosity of 35 mm 2/s (164 SSU) and specific gravity of 0.2 0 0 0 10 2 20 4 40 L /min 30 6 8 10 Pressure Drop Curve Numbers AB TP BA TP P 2 3 4 40 5 60 T 3 2 3 2 4 2 4 2 3 2 3 2 3 2 3 2 3 2 3 2 1 3 2 3 2 1 Spool Type P 7 9 10 11 12 2 Pressure Drop Curve Numbers AB TP BA TP 3 2 3 2 4 2 4 2 3 2 3 2 3 2 3 2 3 2 3 2 T U.8 4 0.4 40 0 Spool Type 0 0 0 100 50 20 150 40 200 250 60 Pressure Drop Curve Numbers AB TP BA TP P 2 3 4 40 5 6 T 5 4 5 6 5 3 5 5 5 3 5 5 5 4 5 6 7 4 5 5 5 5 3 5 6 1 Spool Type P 60 7 9 10 11 12 7 Pressure Drop Curve Numbers AB TP BA TP 7 5 7 7 5 4 5 6 5 4 5 6 5 2 5 6 6 4 5 6 5 4 5 5 T 2 300 L /min 80 U.6 0.S.GPM Flow Rate S-DSHG-04 Spool Type 2 4 40 392 Pressure Drop Curve Numbers AB TP BA TP P 2 2 2 4 2 3 2 5 2 4 2 6 T Solenoid Controlled Pilot Operated Directional Valves Spool Type 60 10 12 Pressure Drop Curve Numbers AB TP BA TP P 6 4 6 7 2 2 2 4 2 2 2 5 T 2 .4 0 0 0 40 80 10 20 160 L /min 120 30 40 Pressure Drop Curve Numbers P 2 3 4 40 5 60 AB TP BA TP T 3 3 4 4 5 5 5 6 3 5 4 6 3 3 4 4 6 3 4 6 2 3 3 4 4 1 Spool Type Pressure Drop Curve Numbers P 7 9 10 11 12 4 AB TP BA TP 3 3 4 4 6 3 6 4 3 5 4 4 6 3 4 4 3 3 4 6 T U.2 5 6 0.2 150 100 50 0 0.S.0 2 Spool Type 3 4 5 6 1.8 7 80 0.8 0.4 160 1. DSHG-01 DSHG-01 MPa 1.GPM Flow Rate DSHG-03 DSHG-03 Pressure Drop P PSI 300 250 1 MPa 2.0 Pressure Drop P PSI 200 120 80 1 Spool Type 2 3 0.6 200 1.850.GPM Flow Rate DSHG-04 Pressure Drop P DSHG-04.4 40 0 0.2 1. 4 9 0 0 0 200 400 50 100 600 150 800 200 10001100 L /min 250 P 2 3 4 40 5 6 6 1.850) Solenoid Controlled Pilot Operated Directional Valves 393 .DIRECTIONAL CONTROLS DSHG-06.14 1.0 250 100 50 0 Spool Type 3 4 1.27 1.4 0 0 0 200 100 20 40 400 300 60 80 500 L /min Pressure Drop Curve Numbers AB TP BA TP P 2 3 4 40 5 6 5 1. multiply the factors in the table below.96 1.30 For any other specific gravity (G'). S-DSHG-06 Pressure Drop P 1 DSHG-06 PSI MPa 300 2.03 1.0 2 250 4 200 1. the pressure drop ( P') may be obtained from the formula right.2 Pressure Drop Curve Numbers AB TP BA TP T 9 6 9 8 7 6 7 7 9 6 9 6 9 6 9 8 9 6 8 6 1 5 3 5 2 2 Spool Type P 60 7 9 10 11 12 5 Pressure Drop Curve Numbers AB TP BA TP 8 5 8 5 7 6 7 7 7 6 7 8 9 5 9 8 9 6 8 7 9 7 9 6 T 3 300 U.8 8 0.87 0.23 1.GPM Flow Rate S-DSHG-10 Spool Type Pressure Drop Curve Numbers AB TP BA TP P 2 4 40 8 3 8 4 8 5 8 6 9 6 9 8 T Spool Type 60 10 12 Pressure Drop Curve Numbers AB TP BA TP P 8 4 8 4 9 5 9 8 9 7 9 6 E Solenoid Controlled Pilot Operated Directional Valves Spool Type T 2 For any other viscosity.09 1.6 5 200 150 DSHG-10 2 7 0.81 0.2 150 100 Spool Type 3 T 8 5 8 7 6 4 6 7 8 5 8 7 8 5 8 7 8 4 5 7 1 5 3 5 4 1 Spool Type P 60 7 9 10 11 12 4 Pressure Drop Curve Numbers AB TP BA TP 6 5 6 7 6 4 6 7 6 5 6 7 8 5 8 7 8 4 5 7 8 5 8 7 T 1 100 120 140 U.19 1. Viscosity mm2/s 15 SSU Factor 77 20 30 40 50 60 70 80 98 141 186 232 278 324 371 417 464 90 100 0.S. P' = P(G'/0.8 7 8 0. S-DSHG-10 1 Pressure Drop P PSI MPa 300 2.GPM Flow Rate S-DSHG-06 Pressure Drop Curve Numbers AB TP BA TP P 2 4 40 6 1 6 2 6 2 6 2 8 5 8 7 T Spool Type Pressure Drop Curve Numbers AB TP BA TP P 60 10 12 6 2 6 3 8 5 8 7 8 5 8 7 T 1 DSHG-10.S.6 6 50 0 0. spool type and hydraulic circuit. Test Conditions Coil Type : D (Models with DC solenoids) Voltage : Rated Voltage Oil Viscosity : 35 mm 2/s (164 SSU) DSHG-04 DSHG-10 ms 250 ms 3C SOL"ON" SOL"OFF" 200 100 2B SOL"ON" 2N SOL"OFF" 50 0 0 5 10 15 20 25 MPa Changeover Time Changeover Time 150 3C SOL"OFF" SOL"ON" 150 2B SOL"ON".Typical Changeover Time Changeover time varies according to oil viscosity."OFF" 2N 100 50 0 1000 2000 3000 3600 PSI 0 Pilot Pressure 0 DSHG-06 0 5 10 1000 15 2000 ms Changeover Time 150 Pilot Pressure 3C SOL"ON" SOL"OFF" 100 2B SOL"ON" SOL"OFF" 2N 50 0 0 0 5 10 1000 15 20 2000 25 3000 3600 MPa PSI Pilot Pressure 394 Solenoid Controlled Pilot Operated Directional Valves 20 25 3000 3600 MPa PSI . refer to "Internal Pilot Internal Drain".36) SOL b Solenoid Controlled Pilot Operated Directional Valves Nut 27 (1.28) Dia.79) DC.5 (1.R : 50 (1.4 (7.35) 78 (3.5 (4.Internal Drain Internal Pilot .5 (4.65) 150.5) 46 (1.External Drain 168.33) DC. Through 7 (.12) DC.22) Dia.4 (8.59) Cylinder Port "A" 31 0.89) Mounting Surface (O-Rings Furnished) AC :160.5 (1.07) 63. "D" Thd. G 1/2 Rc 1/4 DSHG-01- .81) 95 (3.8 (6.65) 103.External Drain External Pilot . SOL b SOL a Double Solenoid Models Only 43.28) Space Needed to Remove Solenoid-Each End AC : 45.06) Hex.07) 60 (2.24) Dia.7(6.R : 83.R:164.5 (1.-14/1490 Internal Pilot .92) 118 (4.74) SOL a Double Solenoid Models Only Pilot Drain Port "Y" "D" Thd. Pilot Pressure Port "X" "D" Thd.2 (3.DIRECTIONAL CONTROLS Terminal Box type: DSHG-01- Mounting surface: ISO 4401-AB-03-4-A .28) P B A T Solenoid Indicator Light 5. For other dimensions.22) (.2 (3.R : 204.8 (5. (Both Ends) Manual Actuator 6(.05) 40.5 (1.07) 110. Solenoid Controlled Pilot Operated Directional Valves 395 .7(6.73) DC.03) 32. 128.5 (5. Spotface 4 Places Cylinder Port "B" Tank Port "T" E Electrical Conduit Connection "C" Thd.5 (2.92) 48 (1.5 (.71) 125(4.97) AC : 79.75 (1.-14 DSHG-01- .-1490 1/2 NPT 1/4 NPT DIMENSIONS IN MILLIMETRES (INCHES) External Pilot .48) Model Numbers "C" Thd.Internal Drain Pressure Port "P" AC : 196. 61) 57.11. SOL a Model Numbers 60 (2. H E 32 (1. Rc 1/4 DSHG-01- .09) 27. refer to "Terminal Box Type". 396 L Solenoid Controlled Pilot Operated Directional Valves 179.48) For other dimensions.) 125 (4.54) DSHG-01- .4 (7. 8-10mm(.31-.5 (4.73) 160.5mm2(.2 (3.06) 53 (2.5 (2.4 (8.49) 64 (2.07) C SOL b 48 (1.08) 39 (1..5 (1. be sure to tighten the lock nut with the torque as specified below.71) Lock Nut Tightening Torque: 10.39 IN.26) D F 70 (2.5 (1. Model Numbers Dimensions mm (Inches) C D E F DSHG-01- .7 (6.08) 39 (1.-N -1480 1/4 BSP.19) .3 .5) 78 (3.5 (7.Plug-in Connector Type: DSHG-01- Mounting surface: ISO 4401-AB-03-4-A .92) K J DIMENSIONS IN MILLIMETRES (INCHES) External Pilot-External Drain External Pilot-Internal Drain Internal Pilot-External Drain D Pilot Drain Port "Y" "J" Thd.36) 103.25) H 79.89) 43.54) DSHG-01- .09) 142.65) L SOL b "J" Thd.) Conductor Area Not Exceeding 1. After completion of the change.0023 Sq.07) 118 (4.76) SOL a 63.N -14/1480/1490 N1 Internal Pilot-Internal Drain Cable Departure Cable Applicable: Outside Dia.5 (1.63) 83.) The position of the Plug-i n connector can be changed as illustrated below by loosening the lock nut.-N -1490 1/4 NPT J K Pilot Pressure Port "X" "J" Thd.5 (5.-A -N /N1 128.52) 27.12) 196.07) 182.3 Nm ( 91-100 IN. IN.2 (3.33) 168.5 (5.34) 53 (2.28) 204.5 (5.-D -N /N1 139.-R -N 34 (1.5 (6.F DSHG-01- .2 (2.7 (6.-N -14 DSHG-01- .05) 164.lbs.5 (7. ) Conductor Area Not Exceeding 1.2 (2.DIRECTIONAL CONTROLS Terminal Box Type: DSHG-03- Space Needed to Remove Solenoid-Each End AC : 45.09) E 57. though.5 (4.5 (1. Through.5 (1.24) Dia.5 (6.81) Solenoid Indicator Light 32.06) Hex.2(7.26) 27.76) DC. refer to "Terminal Box Type".83) 27. refer to DSHG-01 valve on page 396.08) DSHG-03- .13) L L' Pilot Pressure Port "X" (For External Pilot Models Only) "C" Thd.52) 184.5 (6.4(8.86) 51.8 (2.33) 204.12) 173.2 (7.17) DC.08) 182. For details.09) 173.69) 70 (2.0023 Sq.06) 108.5 (4.R : 204. either side of the tank port "T" can be used without problem. (Both Ends) 46.5mm2(. Spotface 4 Places Tank Port "T" 95(3.-A -N /N1 39 (1.-D -N /N1 39 (1.5 (1. SOL b 27 (1.84) SOL a Manual Actuator 6(.76) Of the two of tank port "T".5 (1.43) Dia.17) 196.54) DSHG-03- .-N1 Plug-in Connector Type: DSHG-03- Cable Departure Cable Applicable: Outside Dia. the tank port in the left side is normally used in our standard sub-plate.0) Cylinder Port "A" Model Numbers DSHG-03- 46 (1.73) 64 (2.-14 DSHG-03- .05) K 47. Dimensions mm (Inches) C D 53 (2.2 (2.28) Dia.-R -N 53 (2.25) 187.83) 46 (1. 8-10mm(.5 (7.73) DC.81) Double Solenoid Models Only A100 Nut 27(1.27) E SOL a 170 (6.74) 1 (.02) For other dimensions.5(1. IN.R:74. 58 (2.2(7.4 (8.5 (7.4 (7.4(7.8 (6.28) Pressure Port "P" Mounting surface: ISO 4401-AC-05-4-A (The pilot and drain ports in accordance with the ISO original draft) .2 (7.04) Electrical Conduit Connection "C" Thd.34) H J 186.06) L Mounting Surface (O-Rings Furnished) E SOL b 108.28) Position of cable departure can be changed.05) AC :70. 11(.31-.R : 50(1.33) N -14/1490 . G 1/2 . Solenoid Controlled Pilot Operated Directional Valves 397 .) F J K C D 102 (4.02) DIMENSIONS IN MILLIMETRES (INCHES) Solenoid Controlled Pilot Operated Directional Valves L' 27 (1.38) F 34 (1.-1490 1/2 NPT Pilot Drain Port "Y" (For External Drain Models Only) 50.2 (2.28) 170(6.27) 155.79) DC.69) H Model Numbers 58 (2.97) Cylinder Port "B" AC : 196.39 IN.R : 186.54) DSHG-03- . AC : 182.-14/1490 7(.92) 54 (2.2 (2.2 (1. 5 (6.81) Double Solenoid Models Only A100 Manual Actuator 6(.36) 179.34) L′ B Y Cylinder Port "A" (S-)DSHG-04- .43) Dia. SOL b 114. .34) For other dimensions.39) 34 (1.6(1. Model Numbers X 72. Through 17.79) Space Needed to Remove DC.R:204.02) 3(.08) 204.4(7.5(. refer to DSHG-01 valve on page 396. .54) 53 (2. .9 (1.-52 (S-)DSHG-04- .R:50.4 (8.. Two Locating Pins 4 (..4 (7.25) 187.5 m m 2 (.80) 51. IN. K Model Numbers (S-)DSHG-04(S-)DSHG-04(S-)DSHG-04- -A -N/N1 -D -N/N1 -R -N C 39 (1. Spotface 2 Places AC :196.95) .6(1.37) 69. .12) Dia.83) 27.8 (7. .05) 95 (3.-5290 G 1/2 1/2 NPT 1.99) Mounting Surface (O-Rings Furnished) C D F SOL b 114.7(2.15) 46 (1.38) 34 (1.5 (4.5(1.5 (1.08) 196.24) Dia.86) 45. Spotface 4 Places Mounting surface: ISO 4401-AD-07-4-A .83) DC.N -52/5290 N1 Plug-in Connector Type: (S-)DSHG-04- DIMENSIONS IN MILLIMETRES (INCHES) Cable Departure Cable Applicable: Outside Dia.5 (4.R:54.6(4.97) Cylinder Port "B" Solenoid Indicator Light 7(. .2 (2.4(8.28) Dia.) H J 102 (4.8(2. refer to "Terminal Box Type".5 (.03) 101.2 (2.74) Electrical Conduit Connection "C" Thd.9(2.08) SOL a L′ 35 (1. . 8-10 mm(.97) Solenoid-Each End AC :50.09) 173.58) T L "C" Thd.09) Dimensions mm (Inches) D E F H 53 (2.2 (1.6 (1. .51) 161.06) Hex.39 IN.0023 Sq.00) DC.54) 39 (1.75) 11(.52) 184. Not Exceeding 1.51) E SOL a Position of cable departure can be changed.7(2. (Both Ends) AC :45. .34) L Nut 27(1.05) 57.73) 64 (2.00) 50.5 (1.73) DC.R:50(1.31 .16) AC :46.26) 27.6 (1. 398 Solenoid Controlled Pilot Operated Directional Valves J K 47.Terminal Box Type: (S-)DSHG-04Pressure Port "P" Pilot Pressure Port "X" (For External Pilot Models Only) Tank Port "T" Pilot Drain Port "Y" (For External Drain Models Only) 204(8.6 (7.02) 49.87) P 34.5 (7.98) 34 (1. Through 11(. For details.-52/5290 50 (1.4 (1.06) A 91 (3.43) Dia.69) Dia.5 (6.) Conductor Area . ) H J 102 (4.81) L AC :45. 8-10 mm (.09) 130.2 (2.5(7. G 1/2 1/2 NPT T 46.54) 39 (1.08) 204.5(1.02) Nut 27(1.81) 92.61) L′ Electrical Conduit Connection "C" Thd. 41 (1.00) DC. For details.99) Y L L′ X Pilot Pressure Port "X" (For External Pilot Models Only) A B 13 (.51) 77 (3.. .5 (5.97) Solenoid-Each End AC :50.05) 95 (3..-53/5390 D F SOL b 135.5 mm2 (.0023 Sq.1 (3.2 (5.05) 57.-53 (S-)DSHG-06- .94) Mounting Surface (O-Rings Furnished) 6(..R:204.5(.44) 34 (1.4(8.24) Dia.79) Dia.5 (7.33) APB 182.94) For other dimensions.5 (1.39 IN.95) 27.09) 200.4 (8.78) 51..74) AC :45.4 (7.91) Double Solenoid Models Only E C Solenoid Controlled Pilot Operated Directional Valves 13.5(5.2 (1.86) 45.DIRECTIONAL CONTROLS Terminal Box Type: (S-)DSHG-06- Pressure Port "P" Solenoid Indicator Light Tank Port "T" Pilot Drain Port "Y" (For External Drain Models Only) 255(10. Spotface 6 Places Mounting surface: ISO 4401-AE-08-4-A .2 (1..4(7. K Model Numbers (S-)DSHG-06(S-)DSHG-06(S-)DSHG-06- -A -N/N1 -D -N/N1 -R -N C 39 (1.13) Model Numbers (S-)DSHG-06- .73) 64 (2. Through 20(.02) 49.54) 53 (2.2(4.2 (2.24) Dia.19) SOL b SOL a 200.5 (8.03) 156 (6.31 ..8(7.7(2.2(1.53) Dia.65) P 50.5 (8.7(2. 6 (. refer to DSHG-01 valve on page 396.33) 27.78) DC. Two Locating Pins .04) 53.34) J K 47.52) 211. refer to "Terminal Box Type"..14) Cylinder Port "A" Cylinder Port "B" AC :196. Solenoid Controlled Pilot Operated Directional Valves 399 . (Both Ends) Manual Actuator 6(.15) 46 (1.2 (1.) Conductor Area .08) 196.63) 118 (4.R:49.N -53/5390 N1 Plug-in Connector Type: (S-)DSHG-06- DIMENSIONS IN MILLIMETRES (INCHES) Cable Departure Cable Applicable: Outside Dia.09) Dimensions mm (Inches) D E F H 53 (2.06) Hex.R:50(1. IN.5 (1.24) 135...25) 214.-5390 "C" Thd.2 (2.33) E SOL a Position of cable departure can be changed. Not Exceeding 1.1 (1.73) DC.R:54.5 (1.79) Space Needed to Remove DC. 34) For other dimensions.09) Dimensions mm (Inches) D E F H 53 (2.00) 190.08) 196.81) E D C K Model Numbers (S-)DSHG-10(S-)DSHG-10(S-)DSHG-10- -A -N/N1 -D -N/N1 -R -N C 39 (1. Two Locating Pins DIMENSIONS IN MILLIMETRES (INCHES) .6 (.-4390 AC :45.. SOL b SOL a . Through 32(1.69) Y L′ L X 21.81) 27.2 (..54) 53 (2.39 IN. Not Exceeding 1.3 (4.24) Dia.24) L Nut 27(1. refer to "Terminal Box Type".R:50(1.4 (3.05) 198 (7.5 (1.81) Electrical Conduit Connection "C" Thd.39) APB L′ B AC :22.97) Solenoid-Each End AC :50.0023 Sq.00) DC.81) X 6 (. (Both Ends) Manual Actuator 6(. IN..5 (10.03) Mounting Surface (O-Rings Furnished) 6(.81) 245.5(1.4(7.R:204.2 (2.93) 34 (1.Terminal Box Type: (S-)DSHG-10- Mounting surface: ISO 4401-AF-10-4-A .86) 22.7(2.08) 204.5 (10.2 (3.4(8.4 (7.2(1. For details.2 (2.50) 233.25) 43 (1.4 (8.5 (7.5 (1..87) DC.86) 21.02) 26.5 (7.80) Tank Port "T" 198.37) 27. Model Numbers (S-)DSHG-10- 19. Spotface 6 Places Cylinder Port "A" A B 114.5 (7.8 (10.73) 64 (2.06) Hex.8 (9.-43/4390 Solenoid Indicator Light Pressure Port "P" 384(15.79) Space Needed to Remove DC.8 (.R:54.5 mm2 (.25) 277.07) (S-)DSHG-10- .69) 79.5 (3.54) 39 (1.) J F Position of cable departure can be changed.13) 158.52) 274.74) Two Eye Bolts M8 "C" Thd..2(1.03) .8 (6.) Conductor Area .2 (1.02) 45 (1.67) 263.73) DC.05) 95 (3. 198.20) 78 (3. Cable Departure Cable Applicable: Outside Dia.09) 263..5(.-43 Cylinder Port "B" AC :196. .7(2.12) 76.26) Dia..05) 57.85) Dia.50) Pilot Drain Port "Y " (For External Drain Models Only) P T 43 (1.R:26..15) G 1/2 1/2 NPT 46 (1.87) 51.77) A 46(1. 8-10 mm (.24) Dia.5 (9. 400 Solenoid Controlled Pilot Operated Directional Valves J K 47..2(.77) Pilot Pressure Port "X" (For External Pilot Models Only) 77. refer to DSHG-01 valve on page 396.5 (10.31 .N -43/4390 N1 Plug-in Connector Type: (S-)DSHG-10- H 102 (4. 43) Dia. 4 Places 6.75) 90 (3.79) 10.47) 18.56) 3.F 76.2 (. Spotface 4 Places 65.43) 47 (1.15) 45 (1.56) 55. Solenoid Controlled Pilot Operated Directional Valves 90 (3. Through 17.69) Dia.59) "C" Thd.98) 3. 5(. To be plugged on internal pilot type valves. Used only on external pilot type valves.24) Dia.DIRECTIONAL CONTROLS Sub-plate Sub-plate Model Numbers 18 (.48) "C" Thd.06) 14.75) "D" Thd.47) T B 19 (.2(.72) T 1/2 NPT 3/4 NPT 36 (1. "E" Thd.24) Dia.19) 69.6(.8 (2.98) Rc 1/4 DHGM-03Y-1080 3/4 BSP. Used as drain port only on external drain type valves.54) 19 (. DHGM-04-2080 1/2 BSP.06) 8(. 2 Places 102 (4. P X Y T B 76 (2.5(.39) 12 (.20) Deep 2 Places 88.77) 25(. 19 (. Pilot Operated Directional Valves Spring Centred No-spring Used Spring Offset Manually Operated Directional Valves Used as pilot pressure port Used as pilot drain port Not used (plug is not required) Used as drain port Solenoid Controlled Pilot Operated Directional Valves 401 .12) 6(.75) 11 (. 4 Places 58 (2. 76 (2.6 (4.1 (.47) Deep 2 Places 137.1 (3.02) 50 (1.81) 96 (3.F DHGM-04X-2080 3/4 BSP.4 (2.92) 20 (. To be plugged on internal pilot type valves.81) 90 (3.56) 12(.85) P 70 (2.97) Rc 1/4 "E" Thd.5 (5.71) DHGM-03Y-10 54 (2.5(.66) 42(1.85) DHGM.14) 166 (6. 17(.72) 12 (.44) "E" Thd.34) "F" Thd. To be plugged on internal drain type valves. 4 Places 46 (1.25) 21.F 27(1. 2 Places 17.02) "F" Thd.F 37.99) DHGM-04-20 DHGM-04X-20 190 (7.5(1.4(. 16(.5(.04 -20/2080/2090 04X E "C" Thd.41) Valve Types Pilot Pressure Port "X" Port "Y" Solenoid Controlled Pilot Operated Directional Valves Used only on external pilot type valves.14) Dia.7(.97) 11(.30) Sub-plate Model Numbers 21. Rc 3/4 62 (2.6 (2.63) 120 (4.1 (.51) 1/4-20 UNC 15(.3(.54) 19 (.00) DHGM-04-2090 DHGM-04X-2090 M10 M6 3/8-16 UNC 1/4-20 UNC 1/4 NPT P X B Y 125 (4.47) 130 (5.31) 32.54) A 57.87) 25 (.40) "C" Thd.24) Dia.5(.65) 13(.85) M6 1/4 BSP.75) 110 (4. 33(1.2 (.39) 22(.43) Dia.) 50 (1.3(1.69) Dia.52) 71.13) DHGM-03Y-1090 1/4 NPT 43(1.F 1/4 BSP.47) "D" Thd.78) 120 (4.67) Deep 4 Places 34(1.2(.28) 3/4 NPT F mm (in.69) 16.72) DHGM-03Y-10/1080/1090 A 11(.81) 29 (1.13) 10 (. To be plugged on internal drain type valves.42) "E" Thd.75) 13.27) 101.63) 1.54) Rc 1/2 Rc 3/4 65 (2. 46 (1.2(1.47) "D" Thd.59) 80 (3.62) DIMENSIONS IN MILLIMETRES (INCHES) 32.1 (2.33) 10 (. 4 Places 90 (3.7 (3.8 (2.25) 16 (.59) 14. Used only on external drain type valves.2 (. " F" Deep 4 Places 92 (3.76) 6.6(.54) "D" Thd.99) 15 (.28) "D" Thd. 12(. A 6. 47) 8.2 (5. refer to DHGM-10 on the following page.81) X Y 73.97) 23(.47) 116 (4.2 (3. 4 Places M12 Thd. "D" Thd. Through 17.1 (1.06 -5080 06X D E 35 (1. W 46.63) V F 19.57) 5.1 (1.94) W J 73.63) 12 (. F mm (in.9 (.5 (1.94) Deep 6 Places Solenoid Controlled Pilot Operated Directional Valves 130 (5.26) . "W".96) Dia.02) Dimensions H 54. 8(.49) 11(.6 (2.5 (. refer to "DHGM-06 -50/5090" above.28) Dia.09) 29.95) 25 (.13) 12 (.16) 17. (From Rear) 4 Places 94.98) For other dimensions. "C" Thd.F 151. "V".97) 12.8 (4. For Uses of Port "X".5 (.94) 1/4 NPT 1/2-13 UNC 26 (1.43) Dia. 4 Places "C" Thd.38) 12.67) 74 (2. " F" Deep 6 Places 53. 24(.69) 19.35) 134 (5.47) PY A B X H 116 (4.1(.72) 77 (3. 4 Places 24.4 (2.F Thd. 4 Places 156 (6.88) 11.2 (4.09) 130.1 (2.20) 125.81) 74.97) K mm (Inches) J K 30.) Rc 1/4 M12 24 (.83) V A X N L F 102 (4.49) 34(1.98) 130.02) 11(.7 (4.1 (3.5(.97) 17.16) 35(1.6(.03) "E" Thd.2 (2.5 (. "Y".7 (5.4(1.44) Sub-plate Model Numbers "C" Thd.94) 92.08) N 42.12) L 78.69) 12 (.9 (3.06 -50/5090 06X 204 (8.5 (3.09) 12 (.9 (.17) 50 (1.5(. (From Rear) 4 Places 100.69) 7(. Spotface 4 Places 17. DHGM-06-50 DHGM-06X-50 DHGM-06-5090 DHGM-06X-5090 Rc 3/4 Rc 1 3/4 NPT 1 NPT "D" Thd.47) 25 (.28) 110 (4.03) 180 (7.34) 11(.1 (3.43) Dia.13) 112.11) 148 (5.5 (1.2 (5.1 (2.57) T 50 (1.43) Dia.Sub-plate DHGM. "E" Thd.81) TP V 74.6 (2.38) 50 (1.47) 25 (.95) 137.75) B 29.31) Deep 2 Places 96.5(.03) 180 (7.2 (6.42) 1 BSP.14) Sub-plate Model Numbers DHGM-06-5080 DHGM-06X-5080 D E 3/4 BSP.69) Dia.33) 92.8 (3.91) Dia.1 (.14) 106 (4.97) 156 (6.22) 126.2 (5.98) 1/4 BSP.F 155.88) A 46.75) 204 (8. 402 T P Y B "C" Thd.5 (.91) 32 (1.14) DIMENSIONS IN MILLIMETRES (INCHES) DHGM.6 (1. 34 (1. Both Ends Pilot Operated With Pilot Piston.1 (.21) "C" Thd.14) 3/4-10 UNC K J Dimensions H E T 44(1.5 (4.50) 7 (.42) Dia.31) Deep 2 Places 168. and "W" Valve Types Solenoid Controlled Pilot Operated Directional Valves Pilot Pres.6 (1. port Used as pilot pres.28) Dia.2(3.02) Dia.13) 21. Port "A" End Port "Y" Used only on external pilot type valves.73) 234 (9.63) Note: Uses of port "X".66) 112. P 43(1. Both Ends With Pilot Piston.98) 3/4-10 UNC M20 M20 156 (6. Through 26 (1.5 (4.50) 213 (8.49) 38(1.8 (4. Used as drain port only on external drain type valves.3 (4.F 3/8 NPT V A B X "D" Thd.5 (.34) Deep 6 Places 114.F 1-1/4 NPT Rc 1-1/2 1-1/2 BSP. 4 Places H mm (Inches) J K 79 (3.38) 79.00) 60 (2.81) "E" Thd. Rc 1-1/4 1-1/4 BSP.3(1.5 (7.50) B Y W 28. port Used as pilot drain port Spring Centred.74) 74 (2.4 (3. With Pilot Piston.87) 158. port Used Used Not used Used Used Not used (plug is required) Not used (plug is required) Used Not used (plug is not required) Used Used Not used Used Not used (pllug is required) Used Used Not used (plug is required) Used Not used (plug is not required) Used as pilot drain port Not used (plug is not required) Not used (plug is not required) Drain Port "W" Not used (plug is not required) Used as pilot pres.25) 20. 4 Places Sub-plate Model Numbers DHGM-10-40 DHGM-10-4080 DHGM-10-4090 DHGM-10X-40 DHGM-10X-4080 DHGM-10X-4090 W 35 (1. 8 (.5 (7.63) 147. "V". No-spring.79) 266. plug either port on the sub-plate or port on the body.5 (12.69) Dia.36) 114. 4 Places 55 (2.5 (3.5 (10.50) 190.DIRECTIONAL CONTROLS Sub-plate DHGM. No-spring Spring Offset Pressure Centred With Pilot Piston.F 1-1/2 NPT Rc 3/8 3/8 BSP.91) 194. Spring Offset Pressure Centred With Pilot Piston.43) Solenoid Controlled Pilot Operated Directional Valves 41. 4 Places "E" Thd.6 (5.8 (6.3 (4.3 (6.39) F 76. F M20 M20 152 (5. To be plugged on internal drain type valves.F 3/8 NPT Rc 3/8 3/8 BSP. Port "B" End Manually Operated Directional Valves Used Used as pilot pres. Solenoid Controlled Pilot Operated Directional Valves 403 .86) "D" Thd.17) 17.10 -40/4080/4090 10X DIMENSIONS IN MILLIMETRES (INCHES) 306.25) 11 (.30) 120.07) 20(.8 (. To be plugged on internal pilot type valves.43) Dia.79) 199 (7.11) 185. Spotface 4 Places 36 (1. Directional Port "B" End Valves With Pilot Spring Centred Piston No-spring Port "A" Spring Offset End Drain Port "V" As the thread is provided on the body.83) Y T P V A X "C" Thd.5 (7.13) 123. Port "X" Spring Centred. "Y".69) 82. 37) 223.5 (9.25) 212. Screw 6 (.5 (11.5 (8.8 (8.86) 261.8 (9.Options Models with Pilot Choke Valve Terminal Box Type Plug-in Connector Type DSHG-03- DSHG-03- -C1/C2/C1C2 -C1/C2/C1C2.35) 204.79) 302.65) 223.48) (2.63) 248.5 (10.5 (8.94) 106 (4.8 (8. Screw 6 (.5 (8.32) SOL a SOL b C J SOL b H H F F E E D SOL a Fully Extended 59 (2.32) 1.89) 207.32) Fully Extended 37.05) 215.5 (9.30) 288.06) 186.91) 313.88) 236. 2.5 59 (1.98) 127 (5.5 (8. Lock Nut 12 (.5 (9.5 (6.80) 234.5 (8.5 (11.5 (8.83) 180.5 (7.5 (11.43) 250.48) (2.5 (9.05) 211.8 (12.34) 324.8 (8.5 (9.31) 239.47) 243.5 (9.5 (8.87) 232.5 (9.5 (11.17) 160.17) 127 (5.89) Solenoid Controlled Pilot Operated Directional Valves .5 (10.17) 131 (5.16) 106 (4.24) 204.26) 223.5 (12.32) SOL a SOL b SOL b A (S-)DSHG-04- F H F H E E D C J SOL a -C1/C2/C1C2 -C1/C2/C1C2.59) 225.36) 299.5 (12.48) 190 (7.5 (5.48) 225.32) Fully Extended 59 (2.49) 229.5 59 (1. DIMENSIONS IN MILLIMETRES (INCHES) Dimensions mm (Inches) Model Numbers 404 C DSHG-03- -C1 DSHG-03- -C2 DSHG-03- -C1C2 (S-) DSHG-04- -C1 (S-) DSHG-04- -C2 (S-) DSHG-04- -C1C2 (S-) DSHG-06- -C1 (S-) DSHG-06- -C2 (S-) DSHG-06- -C1C2 (S-) DSHG-10- -C1 (S-) DSHG-10- -C2 (S-) DSHG-10- -C1C2 D E 198.78) F 100 (3.15) 185.47) Hex.00) 190 (7.94) 125 (4.09) 158.5 (8.04) 240.60) 229.00) 127 (5.5 (8.N N1 Fully Extended 37.5 (7.81) 209.94) 100 (3.5 (8.5 (12.11) 133.48) 215 (8.8 (9.5 (10.N N1 (S-)DSHG-04- Fully Extended 59 (2.35) 295.N N1 Fully Extended 59 (2.48) 218. "C1" Choke Adj.8 (7.46) J H 190 (7.48) AC SO L DC SO L R SOL 198. 3.34) 139.24) Hex.5 (6.32) 250.78) 327.81) 205.5 (7.17) 106 (4.37) 270.5 (9.24) Hex.33) 164.5 (9.5 (6.5 (8.8 (11.92) 100 (3.30) 264.41) 288.5 (7.5 (9.5 (5.32) SOL b SOL b C J SOL a (S-)DSHG-06 10 - H H F F E E D SOL a (S-)DSHG-06 10 - -C1/C2/C1C2 -C1/C2/C1C2.00) 152 (5.23) 237. "C2" Choke Adj.80) 313. 02) (S-)DSHG-06- -P2 323 (12.92) Model Numbers Model Numbers Solenoid Controlled Pilot Operated Directional Valves 405 .51) Hex.67) Hex.38) SOL a E SOL b Stroke Adj.06-3H 10 Models with Pilot Piston (S-)DSHG. (S-)DSHG-0610 93 (3. Screw (Port "A" End) 17 (. D Fully Extended C D E (S-)DSHG-06- -R2 376 (14.5 (6.86) 125 (4.89) (S-)DSHG-10- -P2 479 (18.97) Model Numbers Solenoid Controlled Pilot Operated Directional Valves 33 (1.67) Hex. Screw (Port "A" End) 13 (.30) Lock Nut 17(. Screw (Port "B" End) 17 (.5 (5.31) (S-)DSHG-10-3H 456 (17.67) Hex.51) Hex. Stroke Adj.48) 65 (2.95) 149.57) (S-)DSHG-10- -R2 558 (21. 99 (3.38) SOL b Stroke Adj.72) 84 (3. 164. Screw (Port "B" End) 13 (. (S-)DSHG-04- Stroke Adj.66) Fully Extended -R Stroke Adj.67) Hex.56) DIMENSIONS IN MILLIMETRES (INCHES) Pressure Centred Model s (S-)DSHG. Stroke Adj.5 (12. Screw (Port "A" End) 13 (. Fully Extended C SOL a SOL b E Lock Nut 24(. Screw (Port "B" End) 13 (.51) Hex.37) 40 (1.80) 111 (4.51) Hex.07) 102 (4.94) Hex.92) Lock Nut 17(. SOL a 35 (1.90) Fully Extended -R Fully Extended 289 (11.0610 C SOL b SOL a -P C SOL a D SOL b D C D C D (S-)DSHG-06-3H 306.DIRECTIONAL CONTROLS Options Models with Stroke Adjustment DSHG-03- -R Fully Extended 252 (9. 406 Section Y-Y Y List of Seals DSHG-01 Part Numbers Qty. o-rings for pilot valve is included in the seal kit.-14/1480/1490 12 Pipe Plug Removed for External Pilot Models 15 14 17 16 8 18 12 Pipe Plug Removed for External Drain Models SOL a SOL b 13 T Pipe Plug Removed for Internal Pilot Models 13 2 5 4 11 8 3 1 7 10 Pipe Plug Removed for Internal Drain Models 6 Note: Piece parts marked are not available for internal pilot-internal drain type DSHG-03- . 5 SO-NB-P9 2 SO-NB-P9 6 Quantities in the ( ) are applicable to internal pilot-internal drain. JASO-1018-1A 2 3 10 Solenoid Controlled Pilot Operated Directional Valves . SO-NB-P28 2 SO-NB-A104 7 2 6 Pilot Valves See page 408 for the pilot valve model numbers to be used. In addition to the above o-rings.List of Seals and Pilot Valves DSHG-01- . please specify the seal kit number listed in page 408. Note: When ordering the o-rings. see page 359.-14/1490 15 14 17 16 Pipe Plug Pipe Plug 13 Removed for Internal Pilot Models 13 Removed for Internal Drain Models SOL a SOL b X Section X-X 12 5 4 Y 9 1 8 X Item Name 7 O-Ring 8 O-Ring SO-NB-P9 9 O-Ring 10 O-Ring SO-NB-P5 8(4) 2 DSHG-03 Part Numbers Qty. For the detail of the pilot valve o-rings. -53/5390 . In addition to the above o-rings. o-rings for pilot valve is included in the seal kit.-43/4390 15 14 16 17 Pipe Plug Removed for Internal Pilot Models Pipe Plug Removed for Internal Drain Models 11 11 SOL a SOL b 21 12 21 X Y 12 X Section X-X Section Y-Y Y 18 2 10 5 3 1 9 13 8 4 Solenoid Controlled Pilot Operated Directional Valves 18 10 Section Y-Y Y X 11 Pipe Plug Removed for External Drain Models 7 Note: Item 21 orifice marked is applicable to pressure centred models (3H ) with pilot pressure more than 10 MPa (1450 PSI). please specify the seal kit number listed in page 408. 2 4 2 2 Note: When ordering the o-rings.DIRECTIONAL CONTROLS ■ List of Seals and Pilot Valves (S-)DSHG-04- .-52/5290 15 14 16 17 Pipe Plug Removed for Internal Pilot Models Pipe Plug 11 Removed for Internal Drain Models SOL a 11 SOL b 12 Y X E 5 4 (S-)DSHG-06(S-)DSHG-10- 1 3 9 13 8 2 Section X-X 7 . Solenoid Controlled Pilot Operated Directional Valves 407 . Pilot Valves See page 408 for the pilot valve model numbers to be used. For the detail of the pilot valve o-rings. List of Seals Item 8 9 10 18 Name O-Ring Part Numbers (S-)DSHG-04 SO-NB-P9 SO-NB-P22 SO-NB-P34 SO-NB-P9 (S-)DSHG-06 SO-NB-P14 SO-NB-P30 SO-NB-P40 SO-NB-P10 (S-)DSHG-10 SO-NB-P20 SO-NB-P42 SO-NB-P65 SO-NB-P14 Qty. see page 359. -14 DSHG-03-3C .. 408 Solenoid Controlled Pilot Operated Directional Valves .-1490 DSG-01-3C4.....-70 DSG-01-2D2.■ List of Seal Kits and Pilot Valves Valve Model Numbers Pilot Valve Model Numbers DSHG-01-3C .-52 (S-)DSHG-04-2B .-14 DSHG-01-3C .-4390 DSG-01-2B2.-7090 (S-)DSHG-06-2B .-70-L DSG-01-2B2......-5290 DSG-01-2D2.-70 DSG-01-3C4.-7090-L (S-)DSHG-10-2N .-7090-L DSHG-03-3C ..-70 DSG-01-2D2..-70-L DSG-01-2B2..-7090 (S-)DSHG-10-3C ....-7090 (S-)DSHG-06-3C ...-1490 DSG-01-2B2... see page 359 to 360..-52 (S-)DSHG-04-2N ..-1490 DSG-01-3C4.-14 (For Internal Pilot-Internal Drain) KS-DSHG-01-ET.-70 DSG-01-2B2..-70 DSG-01-3C4.....-70 DSG-01-2D2..-4390 DSG-01-3C4..-7090 (S-)DSHG-10-2B .-52 (S-)DSHG-04-3C ..-43 (S-)DSHG-10-2B .-5390 DSG-01-2D2..-5390 DSG-01-2B2..-7090 (S-)DSHG-04-2B .-4390 DSG-01-2D2..-70 DSG-01-2B2..-70 DSG-01-3C4.-53 (S-)DSHG-06-2B ..-53 (S-)DSHG-06-2N ...-5290 DSG-01-2B2. Likewise.-53 (S-)DSHG-06-3C .-53 KS-DSHG-10.-43 (S-)DSHG-10-2N .-52 KS-DSHG-06.-5290 DSG-01-3C4...-N-1480 DSHG-01-2B .. fill a symbol representing the type of electrical conduit connection (None: Terminal Box Type..-70-L DSG-01-2B2.-7090 DSHG-01-2B .-14 DSHG-03-2N .. in section marked .-N-70-L DSG-01-2B2.-N-1480 DSHG-01-3C ... 2: For the details of the pilot valves...-1490 DSG-01-2D2.-7090-L (S-)DSHG-06-2N .-7090 DSHG-03-2N .-43 (S-)DSHG-10-3C .-14 (Except for Internal Pilot-Internal Drain) KS-DSHG-03.-14 KS-DSHG-04..-7090 Seal Kit Numbers KS-DSHG-01.-70 DSG-01-3C4....-N-70 DSG-01-3C4.-7090 (S-)DSHG-04-2N ....-1490 DSG-01-2B2. N: Plug-in Connector Type)..-5390 DSG-01-3C4.-14 DSHG-03-2B ..-43 Notes) 1: Fill coil type (a symbol representing current/voltage) in section marked .-70 DSG-01-2D2..-70 DSG-01-3C4.-7090 DSHG-03-2B .-7090 (S-)DSHG-04-3C .-14 DSHG-01-2B . The shifting time of conventional Solenoid Operated. and Directional Valves is constant and cannot be adjusted. Conventional Type G-Series Valve W W No vibration No oil leakage Enhanced machining accuracy Oil Hammering Improvement SOL ON SOL ON Piping vibration Machine vibration Oil leakage Large machining errors Solenoid Valve P T P T 2 Reduces shock caused by acceleration and deceleration Conventional Type G-Series Valve Jerk at start up Slow start “ ” Series Shockless Type Solenoid Operated / Solenoid Controlled Pilot Operated Directional Valves G-DSHG-04 No shaking Improvement Sudden stop. shocks caused by the actuator starting and stopping. Shockless. it can be set at an optimal level to minimise shocks to the machine. as well as vibration due to oil hammering.DIRECTIONAL CONTROLS ■ “ ” Series Shockless Type Solenoid Operated / Solenoid Controlled Pilot Operated Directional Valves The G-Series Solenoid Operated Directional Valves incorporate electronic circuits o enable adjustment of the spool shifting time. G-DSG-01 E 1 Reduces oil hammering during spool changeover. A special spool shape that minimises shock is used. causing shock Slow stop Shaking Still No shaking Stopping accuracy enhanced “ ” Series Shockless Type Solenoid Operated / Solenoid Controlled Pilot Operated Directional Valves 409 . As the shifting time of the G-Series valves can be adjusted. 1s) OFF ADJ (Max. Volume "ON T" Adj.1 second or longer The minimum adjustment volume is common for SOL a and b. 1s) Max. Volume "OFF T" Relationships between SOL signals and flow patterns Without HALT functions With HALT functions A B A B P T ON T OFF T (Max. and it is not possible to set a different volume for each SOL a and b individually. set the minimum adjustment volume to zero. 1s) ON OFF OFF ADJ ON T P T ON T ON Pattern of Flow A B OFF ADJ OFF A B Max.1 second or longer OFF ON Hold for 0. 60s P T OFF T OFF ADJ (Max. 1s) (Max. 410 “ ” Series Shockless Type Solenoid Operated / Solenoid Controlled Pilot Operated Directional Valves . 1s) SOL a SOL b OFF (Max.System Diagram (Example of sink type wiring) Deceleration Start Signal Programmable Controller Shifting Signal HALT 24 V DC SOL a DC Power Supply SOL b Adj. Volume "ON T" Adj. 1s) (Max. 1s) MIN MIN P T Pattern of Flow ON SOL a SOL b HALT OFF ON T OFF T (Max. Volume "MIN" Adj. If the HALT functions are not used. Volume "OFF ADJ" Adj. Volume "OFF ADJ" Adj. 1s) OFF T (Max. 60s ON OFF OFF ON Hold for 0. Volume "OFF T" Output Current Check (to 0V) Adj. the min.DIRECTIONAL CONTROLS Instructions (Example) a G-DSG valve fully opens after the ON T duration. If the HALT functions are not used. flow rate) during a low-speed operation can be set with the minimum adjusting volume (The minimum adjusting volume is common for SOL a and b. The HALT functions are not applicable to the spool function "2B7". In G-series solenoid controlled pilot operated directional valves (G-DSHG-04/06). With "G" series solenoid controlled pilot operated directional valves (GDSHG-04/06).1 second. take care to keep the HALT signal on for longer than 0. b P T B A To adjust maximum flow rates. flow rate gets to "0" after about 60 seconds following the OFF T. The min. How to use HALT functions The HALT functions are used to drive the actuator at a low speed to the stop position while keeping a slight flow after OFF T. Here. To adjust maximum flow rates. flow control valves such as throttle check modular valves are used. 60 s If no HALT signal is set on within 60 seconds of the end of OFF T. Flow Rate Max. the maximum flow rate can be adjusted by use of the valve with stroke adjustment screw of optional extra.1 second or longer “ ” Series Shockless Type Solenoid Operated / Solenoid Controlled Pilot Operated Directional Valves E “ ” Series Shockless Type Solenoid Operated / Solenoid Controlled Pilot Operated Directional Valves Adjustment of maximum flow rate The G-Series Solenoid Operated Directional Valves cannot be adjusted for maximum flow rates. A flow rate (min. Individual setting is not possible for SOL a and b. set the minimum adjusting volume to zero. the flow rate decreases gradually. use flow control valves. 411 .) When HALT signal is on. maximum flow rates can be adjusted without flow control valves but by using a model with stroke adjustment (option). 0 ON OFF T OFF SOL HALT MIN OFF ON OFF Hold for 0. with "G" series solenoid operated directional valves (G-DSG-01/03). flow rate becomes zero and the actuator stops. The maximum flow rates may vary according to the operating pressure. Flow 1 G-DSG-01- . low speed operation halt signal (can be used in common with electric power supply).1 s Low speed operation flow rate (min.6) 40 (10. Mass Single Solenoid 2.) Double Solenoid 3. Refer to Maximum Flow Rates Characteristics on pages 414 and 415 for details. flow rate) hold time Max. the "shockless effect" is slightly less if compared it with that at 16 MPa (2320 PSI). Shifting time range (for ON and OFF) 0 .GPM) 0.0 kg (6. 80 (21.2.5 (.S.6) Low speed operation flow rate (min.7 lbs. T-Line Back Pres . the flow rate decreases gradually. flow rate) range (for SOL a and b) L /min (U. 2.) 1.6 lbs.48 V DC (Use a stable power supply) Current Constant at 10 mA (A constant-current circuit is used) Input interface Sink Type. 60 s (After 60 seconds.50 ˚C (32 .5 kg (16.3 .1 . At pressures more than 21 MPa (3050 PSI).1) 2 MPa (PSI) 25 (3630) 25 (3630) Max.-50/5090 L /min (U.1 kg (4.1.-50/5090 G-DSG-03- . Source Type Shifting signal.6). 60 (15.9). 30 (7.3).GPM) 10 (2. 20 (5.6 lbs.) Ambient Temperature 0 .122 ˚F) with circulated air Approx.S.1 s 0 .) 7.9).10 (.3 kg (11. 40 (10.■“ ” Series Shockless Type Solenoid Operated Directional Valves Electronic Circuit Specifications Model Numbers Descriptions Max. MPa (PSI) 16 (2320) 16 (2320) Max.5 .13 . Operating Pres.) 5.3) 1 .28 V DC Included Ripple): Use a stable power supply Electric Power Supply Input Power at 24V 36 W 36 W Voltage 5 . Voltage 24 V DC (21 . 412 “ ” Series Shockless Type Solenoid Operated Directional Valves .6).26 .5 lbs. 8 (1. Attachment (Mtg.. M6 35 Lg.) 12-15 Nm (106-133 in.0 (6.6) 4.F 1/2 BSP.4) “ ” Series Shockless Type Solenoid Operated Directional Valves 01 None : 40 L /min 10 : 10 L /min 20 : 20 L /min A Sub-plates are available. N..8) 3.DIRECTIONAL CONTROLS Model Number Designation G-DSG -01 Series Number Valve Size -10 -2B7 -S -50 Metred Flow Capacity Spool Type Input Interface Design Number -L Design Standards Models with Alternate Offset Solenoid 3C2 P T b 3C40 A B P T a A B P T None: Sink Type (Standard) b Refer to 3C2 03 None : 80 L /min 40 : 40 L /min 60 : 60 L /min A B P T a b L Applicable only for 2B7 (Omit if not required) A B S: Source Type a P T A B 50 b P T 2B7 A B P T b Design Standards: None . lbs.) DSGM-01-31 DSGM-01X-31 DSGM-01Y-31 DSGM-03-40 DSGM-03X-40 DSGM-03Y-40 Rc 1/8 Rc 1/4 Rc 3/8 Rc 3/8 Rc 1/2 Rc 3/4 DSGM-01-3180 DSGM-01X-3180 1/8 BSP. Bolt) Four socket head cap screws in the table below are included.) “ ” Series Shockless Type Solenoid Operated Directional Valves 413 .. American Design Standar d Tightening Torque No. American Design Standard Sub-plate Model Numbers Thread Size Sub-plate Model Numbers Thread Size Sub-plate Model Numbers Thread Size Approx. Sub-plate Mounting B a European Design Standard N..8) 0. 5-7 Nm (44-62 in.F DSGM-01-3190 DSGM-01X-3190 DSGM-01Y-3190 DSGM-03-2190 DSGM-03X-2190 DSGM-03Y-2190 1/8 NPT 1/4 NPT 3/8 NPT 3/8 NPT 1/2 NPT 3/4 NPT 0.F 1/4 BSP... Model Numbers G-DSG-01 G-DSG-03 Socket Head Cap Screw (4 pcs.0 (6. the mounting surface should have a good machined finish... American Design Standard Sub-plate Valve Model Numbers G-DSG-01 G-DSG-03 Japanese Standard "JIS" E 3C40 a None : 60 L /min 40 : 40 L /min 50 b 2B7 None : 30 L /min 10 : 10 L /min 20 : 20 L /min G-DSG : G Series Shockless Type Solenoid Operated Directional Valve.8 (1....8) 0. Japanese Standard "JIS" and European Design Standard 90 .. lbs.F 3/4 BSP..7 (10....) Japanese Standard "JIS" & European Design Standard M5 45 Lg.... When sub-plates are not used....6) 3. Specify the sub-plate model number from the table above. 1/4-20 UNC 1-1/2 Lg... N. Mass kg (lbs.8 (1.F DSGM-03-2180 DSGM-03X-2180 DSGM-03Y-2180 3/8 BSP.10-24 UNC 1-3/4 Lg. 28 1.35 Flow Rate 10 7 5 3 0 ON 10 0 8 U. 3C40 30 2 30 L/min SSU Supply Pressure : 16 MPa (2320 PSI) Flow Rate : 30 L/min (7.-2B7 Direction of Flow P A P B 30 2 G-DSG-01.S.S.Flow U.9 U. P'= P (G'/0.P B A T.850) 0 Viscosity 20 30 77 98 141 186 232 278 324 371 417 464 40 50 60 70 80 90 Supply Pressure : 16 MPa (2320 PSI) Flow Rate : 30 L/min (7.S.GPM L /min 10 8 6 4 2 0 AB 10 8 6 4 2 0 100 0.8 80 40 MPa 1.S.07 1. Specific Gravity 0.6 80 0.GPM 10 L/min 0 3000 3630 PSI 5 0 10 1000 15 20 2000 Pressure 25 MPa 3000 3630 PSI Pressure Drop G-DSG-01.2 0 8 6 4 2 0 20 L/min Type P A 30 L/min Type P B P A P B 0.14 1.6 G-DSG-01.S.-2B7 PSI 140 Pressure Drop PSI 240 0.00 1.GPM) U. For any other specific gravity (G').0 0.GPM 8 6 L /min 30 20 4 2 0 Volume "MIN" Position 8 6 5 0 10 0 Volume "ON T" Position 2B7 SOL Flow Rate 414 8 6 4 2 0 2 4 6 8 ON OFF 30 20 10 0 10 20 30 SOL 200 ms Volume "OFF T" Position U.24 1.19 1.84 0.B T 40 L/min Type P A P B 20 L/min Type P A P B A T B T 120 40 L/min Type A T B T 0.GPM 10 Max.GPM For any other viscosity.4 40 0 0 20 10 2 30 4 6 Flow Rate 40 8 0 0 L/min 0 10 U.GPM L /min 20 10 mm2/s Factor Shifting Characteristics Flow Rate 30 L/min Type A T B T 0. multiply the factors in the table right.GPM Low Speed Operating Flow Characteristics Volume "OFF T" Position 20 4 6 Flow Rate 15 3C2.-3C2 3C40 Pressure Drop P 200 160 120 1.8 P MPa 1.GPM) 10 7 5 3 0 OFF 100ms SOL U.2 10 L/min Type P A.Flow 8 6 40 20 0 0 40 L/min Type A BA B P TP T P Direction of Flow A B 20 L/min Type 4 10 G-DSG-01. the pressure drop ( P') may be obtained from the formula below.32 1.4 0 10 L/min Type P A 20 L/min P B Type A T A T B T B T PT 100 ms AB HALT PT ON OFF Volume "ON T" Position “ ” Series Shockless Type Solenoid Operated Directional Valves OFF ON .-3C2 3C40 B A A B P T T 10 5 0 1000 40 30 6 Direction of Flow 20 P A 10 2 15 2000 Pressure 20 A B P T P Direction of Flow A B B A 20 L/min Type P B A B A P T B T10 P T L/min Type 0 0 25 MPa 30 L/min Type 8 4 10 L/min Type 0 L/min U.850 Maximum Flow Rate Max.91 1.S.S.S.Typical Performance Characteristics of "G-DSG-01" at Viscosity 30 mm2/s (141 SSU).9 U.S. 3C2 3C40 60 L/min Type 40 10 20 5 P Direction of Flow P A P B Direction of Flow A B B 40 L/min Type A A B A B A B P T P T P T T 0 5 1000 0 15 10 20 2000 Pressure 60 15 10 40 5 20 0 0 P 40 L/min Type Direction of Flow P A P B A B A B P T P T Direction of Flow A B B A A B P T 0 3000 3630 PSI 5 0 15 10 1000 20 2000 Pressure 25 MPa 3000 3630 PSI E Pressure Drop PSI 240 MPa 1.00 1.GPM 16 Flow Rate 0 3 5 7 10 OFF 10 7 5 100ms 3 0 ON SOL 60 70 80 90 100 Supply Pressure : 16 MPa (2320 PSI) Flow Rate : 60 L/min (15.28 1.32 1.S.91 1. P'= P (G'/0.24 1.GPM) Flow Rate Pressure Drop Curve Numbers 3 1.GPM For any other viscosity.19 1.-2B7 U.S.850) The numbers of the pressure drop curves are the same for P A.850 Maximum Flow Rate G-DSG-03. multiply the factors in the table right.2 120 1 2 200 160 T 0 0 25 MPa 60 L/min Type 12 L /min 60 “ ” Series Shockless Type Solenoid Operated Directional Valves 60 15 G-DSG-03.14 1.GPM L/min 80 20 80 L/min Type Max.S.S.Flow U.6 P Pressure Drop Model Numbers G-DSG-03-3C2 3C40 1 0.Flow Max.GPM L/min 80 20 Volume "MIN" Position 10 8 7 6 0 40 8 4 0 20 0 2B7 Flow Rate U. Specific Gravity 0. P B.8 G-DSG-03-40-3C2 3C40 3 0.84 0.S.4 G-DSG-03-60-3C2 3C40 2 G-DSG-03-2B7 1 G-DSG-03-40-2B7 3 80 40 0 0 0 0 20 4 40 60 8 12 Flow Rate 80 L/min 16 20 U.GPM) Volume "OFF T" Position U.DIRECTIONAL CONTROLS Typical Performance Characteristics of "G-DSG-03" at Viscosity 30 mm2/s (141 SSU).S.S. For any other specific gravity (G'). A T and B T.S.07 1. mm2/s SSU Viscosity Factor Shifting Characteristics 15 20 30 77 98 141 186 232 278 324 371 417 464 Volume "ON T" Position U.9 U.GPM L /min 16 12 8 4 0 4 8 12 16 Volume "OFF T" Position 60 40 20 0 20 40 60 SOL SOL ON OFF 200ms AB PT 10 7 5 3 0 100ms AB 10 7 5 3 0 HALT OFF ON PT ON OFF Volume "ON T" Position “ ” Series Shockless Type Solenoid Operated Directional Valves 415 .35 Supply Pressure : 16 MPa (2320 PSI) Flow Rate : 60 L/min (15. 3C40 16 12 8 4 0 40 0.GPM L /min 60 40 20 0 50 Low Speed Operating Flow Characteristics 3C2.9 U. the pressure drop ( P') may be obtained from the formula below.. 20) 0.5 (2.-50/5090 0.24) Dia.03) 5.75 (.58) 44.5 (7.5 (7.50) 109.78) SOL b 178. G-DSG-01.5 (.98) 38 (1.89) Manual Actuator 6 (.5(. refer to the drawing above.35) 132 (5. Note: For the valve mounting surface dimensions.-5090 "C" Thd.5(. DIMENSIONS IN MILLIMETRES (INCHES) .5 (.-50/5090 Pressure Port "P" 40.59) 110 (4.5 (1. G 1/2 1/2 NPT Cylinder Port "A" Tank Port "T" 263 (10.22) Dia. b) 0. see the dimensional drawing of the sharable sub-plate in page 356.75) Mounting Surface (O-Rings Furnished) 89 (3.12) Hex. Soc.-3C2/3C40. Air vent position around valve longitudinal axis can be optionally selected.56) 25 (.5 (1. a) Solenoid Indicator Light (For Sol.22) 32. (Both Ends) 65.03) For other dimensions.28) Solenoid Indicator Light (For Sol.-2B7.Mounting Surface: ISO4401-AB-03-4-A G-DSG-01.02) Electrical Conduit Connection "C" Thd.50) SOL a 48 (1.31) SOL b 11 (. 416 “ ” Series Shockless Type Solenoid Operated Directional Valves Air Vent (Both Sides) 3 (.02) 197.43) 65 (2.5 (4.33) Model Numbers 31 (1.5 (1.37) C' bore 4 Places Cylinder Port "B" G-DSG-01- .-50 G-DSG-01- . Through 9. see the dimensional drawing of the sharable sub-plate in page 373.3 (8. refer to the drawing above.20) 102 (4.31) 130. G1/2 .8 (2.-50 32.06) 35.3 (1.DIRECTIONAL CONTROLS Mounting Surface: ISO 4401-AC-05-4-A G-DSG-03. 70 (2.-2B7.-50/5090 Pressure Port "P" Cylinder Port "A" .13) 1 0.28) 46 (1.24) Dia. a) Tank Port "T" Electrical Conduit Connection "C" Thd.1 (5.12) Hex.-3C2/3C40.81) Model Numbers G-DSG-03- G-DSG-03.91) For other dimensions.62) E Mounting Surface (O-Rings Furnished) 1. Spotface 4 Places Solenoid Indicator Light (For Sol.76) Air Vent (Both Sides) 3 (. 2 27 (1.12) 39 (1.39) SOL b 19 (.54) SOL a Manual Actuator 6 (.02) 48 (1. (Both Ends) 336 (13.43) Dia. Note: For the valve mounting surface dimensions. Although the tank port is shown on the left in our sub-plate. “ ” Series Shockless Type Solenoid Operated Directional Valves 417 . Through 11(.75) 92 (3.-50/5090 234 (9.5 (.5 (1.00) 7(. 2.55) 1/2 NPT G1/2 Solenoid Indicator Light (For Sol.23) 132 (5. either may be used. Soc.02) 109. Air vent position around valve longitudinal axis can be optionally selected.28) Dia.02) SOL b 226.6 (4. b) 50.89) Cylinder Port "B" 54 (2.-5090 G 1/2 141 (5.21) 0.5 (. DIMENSIONS IN MILLIMETRES (INCHES) “ ” Series Shockless Type Solenoid Operated Directional Valves G-DSG-03- "C" Thd. flow rate) range (for SOL a and b) L /min (U.) 15 kg (33.) Ambient Temperature 0 .1 s.5 (220) 2 at Normal 1 (0. 418 “ ” Series Shockless Type Solenoid Controlled Pilot Operated Directional Valves . 2.1 . MPa (PSI) 16 (2320) 16 (2320) Max.9) Low speed operation flow rate (min. Drain Line Back Pressure MPa (PSI) 3 (440) 3 (440) Max. the flow rate decreases gradually.1 .3) 1 (0.) 1..GPM) 250 (66.1) 6 (1. Source Type Shifting signal. The maximum flow rate is constant irrespective of the working pressure. Flow G-DSHG-04-3C .GPM) 160 (42. OFF: 0.5 lbs.-50/5090 G-DSHG-06-3C . Pilot Pressure MPa (PSI) 16 (2320) 16 (2320) Min. T-Line Back Pres. flow rate) hold time Max.3 .3) 10 .28 V DC Included Ripple): Use a stable power supply Electric Power Supply Input Power at 24V 36 W 36 W Voltage 5 .. Be sure that the difference between pilot pressure and drain port back pressure is larger than the minimum pilot pressure. Mass 12 kg (26.-50/5090 1 L /min (U.S. low speed operation halt signal (can be used in common with electric power supply) Shifting time range (for ON and OFF) ON: 0.50 ˚C (32 .■ “ ” Series Shockless Type Solenoid Controlled Pilot Operated Directional Valves Electronic Circuit X T A PB Y Specifications Model Numbers Descriptions Max. MPa (PSI) Pilot Flow L /min (U.2 s Low speed operation flow rate (min.6) Voltage 1 24 V DC (21 .48 V DC (Use a stable power supply) Current Constant at 10 mA (A constant-current circuit is used) Input interface Sink Type. MPa (PSI) 25 (3630) 25 (3630) Max.S.7.3) Max.2 s ON: 0..1.122 ˚F) with circulated air Approx.1 lbs.20 (1.1) 1.5 s.6 . OFF: 0. Operating Pres.30 (2.3) at Transition 4 (1.06 .S.GPM) 5 . Required Pilot Pres..5.2 . 60 s (After 60 seconds. 0) 8.7) DHGM-06-5090 8.1 (9.4 (16. Specify the sub-plate model number from the table above.) Sub-plate Model Numbers Thread Size DHGM-04-20 DHGM-04X-20 Rc 1/2 Rc 3/4 4.) 12-15 (106-133) 58-72 (513-637) 100-123 (885-1089) “ ” Series Shockless Type Solenoid Controlled Pilot Operated Directional Valves 419 . M12 60 Lg.) Sub-plate Model Numbers Thread Size Approx.4 (9.0) DHGM-04X-2090 1/2 NPT 3/4 NPT 4.....5 (18.. 1/2-13 UNC 2-1/2 Lg.. American Design Standard Approx.7) DHGM-06X-5090 3/4 NPT 1 NPT 7...3) Sub-plates are available.) 4.4 (16.4 (9. N. lbs.7) 4.3) DHGM-06X-5080 3/4 BSP.F 1 BSP.5 (18.. Bolts) Socket head cap screws in the table below are included. Sub-plate Mounting -3C2 A B a b Y P T X None: Internal Pilot A B b a Y P T None: Sink Type (Standard) 50 RA: With Stroke Adjustment..7) DHGM-04-2090 4. Port "B" End Design Standards Refer to S: Source Type E 50 Sub-plate Japanese Standard "JIS" Valve Model Numbers Sub-plate Model Numbers G-DSHG-04 G-DSHG-06 European Design Standard Thread Size Approx. the mounting surface should have a good machined finish. Port "A" End 3C40 06 R2: With Stroke Adjustment.3) DHGM-06-5080 7.. 3/8-16 UNC 2 Lg..F DHGM-06-50 DHGM-06X-50 Rc 3/4 Rc 1 7. American Design Standard Socket Head Cap Screw Japanese Standard "JIS" & European Design Standard M6 45 Lg..F 3/4 BSP. 1/4-20 UNC 1-3/4 Lg. Model Numbers G-DSHG-04 G-DSHG-06 “ ” Series Shockless Type Solenoid Controlled Pilot Directional Valves Design Standards: None ..3) 7. Mass kg (lbs.DIRECTIONAL CONTROLS Model Number Designation G-DSHG -04 Series Number Valve Size -E -R2 -S -50 Spool Type Pilot Connection Spool Control Modification (Omit if not required) Input Interface Design Number 3C2 04 G-DSHG : G Series Shockless Type Solenoid Controlled Pilot Operated Directional Valve.. M10 50 Lg. Mass kg (lbs.. Attachment (Mtg. Japanese Standard "JIS" and European Design Standard 90 .0) DHGM-04-2080 DHGM-04X-2080 1/2 BSP.. American Design Standard Qty..1 (9..4 (16.F N. Both Ends X E: External Pilot RB: With Stroke Adjustment..4 (16..1 (9.. N.4 (9. 2 4 6 Tightening Torque Nm (in... Mass kg (lbs. When sub-plates are not used.7) 4. D S H G .4 G-DSHG-04.GPM L /min 200 50 ON SOL 60 200 10 5 40 0 100 0 0 OFF Volume "OFF T" Position 0 5 10 300 20 0 0 80 250ms ON OFF SOL Volume "ON T" Position Volume "ON T" Position Low Speed Operating Flow Characteristics G .14 1. the pressure drop ( P') may be obtained from the formula below.3C2 3C40 0.0 0.S.00 1.3 C 2 /3 C 4 0 G .6 U.0 6 .2 0 0 0 0 50 10 100 20 150 30 40 200 50 250 60 L/min 70 U.D S H G .S.S.3 C 2 /3 C 4 0 Supply Pressure : 16 MPa (2320 PSI) Flow Rate : 150 L/min (39.850) B T 0.4 P A P B A T 40 0.S.S.D S H G .1 U.91 1.35 For any other specific gravity (G').D S H G .3 C 2 /3 C 4 0 G .6 80 Viscosity Factor A T B T P A P B 160 120 For any other viscosity.8 mm2/s 15 SSU 77 20 30 40 50 60 70 80 90 100 98 141 186 232 278 324 371 417 464 0.S.S.0 4 .GPM 150 40 50 OFF OFF 200 40 160 30 120 20 80 10 40 0 0 ON L /min 240 SOL ON 500ms Volume "MIN" Position 10 8 0 ON HALT “ ” Series Shockless Type Solenoid Controlled Pilot Operated Directional Valves OFF OFF ON .GPM) Pilot Pressure : 16 MPa (2320 PSI) Supply Pressure : 16 MPa (2320 PSI) Flow Rate : 250 L/min (66.S.1 U.19 1.GPM) Pilot Pressure : 16 MPa (2320 PSI) 40 U.Hydraulic Fluid: Viscosity 30 mm2/s (141 SSU).3C2 3C40 1. P'= P (G'/0.32 1.28 1.6 U.GPM L /min 100 400 250ms Volume "OFF T" Position 0 5 10 150 30 100 10 5 0 20 50 10 Flow Rate Flow Rate U.0 4 . multiply the factors in the table below.3 C 2 /3 C 4 0 Supply Pressure : 16 MPa (2320 PSI) Flow Rate : 150 L/min (39.24 1. Specific Gravity 0.07 1.84 0.0 6 .2 Pressure Drop P 1.850 Pressure Drop G-DSHG-04/06-3C2/3C40 PSI MPa 200 1.S. G-DSHG-06.GPM) Pilot Pressure : 16 MPa (2320 PSI) 30 20 10 0 60 125 100 Volume "MIN" Position 75 10 8 0 50 25 0 SOL HALT 420 U.GPM Flow Rate Shifting Characteristics G .GPM 70 500ms Flow Rate Flow Rate L/min U.GPM) Pilot Pressure : 16 MPa (2320 PSI) Supply Pressure : 16 MPa (2320 PSI) Flow Rate : 250 L/min (66. 5 (.4 (1.30) Lock Nut 17(.35) 0.15) Model Numbers 34.75) 72.06) Solenoid Indicator Light "C" Thd.-R .97) Cylinder Port "A" G 1/2 1/2 NPT Pilot Drain Port "Y" 7(.5 (2.02) G-DSHG-04-3C . 2 Places 65.5(. 33 (1.34) 11(.89) Electrical Conduit Connection "C" Thd.-50/5090 Tank Port "T" Pressure Port "P" Pilot Pressure Port "X" (For External Pilot Models Only) 79.57) L 181 (7.9 (2.13) 200.5 (7.98) 3(..16) 50.12) Hex.28) Dia. Spotface 4 Places E Cylinder Port "B" 263 (10.03) 1.43) Dia.9 (3. Air vent position around valve longitudinal axis can be optionally selected.5 (. 116 (4.69) Dia.6 (4.8 (2. see the dimensional drawing of the sharable sub-plate on page 401..58) L 50 (1. O-rings for ports: SO-NB-P22 for P/A/B/T ports SO-NB-P9 for X/Y ports Note: For the valve mounting surface dimensions.-5090 1. Through 17.89) SOL b SOL a Mounting Surface 2 (O-Rings Furnished) 35 (1. Spotface 4 Places G-DSHG-04-3C .24) Dia. Screw (Port "B" End) 13(.34) L' 4 (.43) Dia.9 (1.37) 69.38) 34 (1. DIMENSIONS IN MILLIMETRES (INCHES) Models with Stroke Adjustment (Option) “ ” Series Shockless Type Solenoid Controlled Pilot Directional Valves 101.12) Dia.51) Hex. Two Locating Pins 204 (8.66) “ ” Series Shockless Type Solenoid Controlled Pilot Operated Directional Valves Stroke Adj.DIRECTIONAL CONTROLS Mounting Surface: ISO 4401-AD-07-4-A G-DSHG-04-3C . Fully Extended 93(3.67) Hex. 2.00) 34 (1.51) Hex.-50/5090 Fully Extended 289(11.20) 1 48 (1.58) 132 (5. Screw (Port "A" End) 13(. G-DSHG-04-3C .38) SOL a SOL b Stroke Adj. 421 .-50 L' Air Vent (Both Sides) 3 (. (Both Ends) Manual Actuator 6(. Through 11(. Soc.87) 91 (3.. 81) 92. Air vent position around valve longitudinal axis can be optionally selected. Stroke Adj.99) 53.Mounting Surface: ISO4401-AE-08-4-A G-DSHG-06-3C . Spotface 6 Places Cylinder Port "A" 0. Soc. Through 20(.02) G-DSHG-06-3C . SOL a L 202 (7.58) 1 Electrical Conduit Connection "C" Thd.65) G-DSHG-06-3C .09) Mounting Surface 2 (O-Rings Furnished) 1. Screw (Port "B" End) 13(. see the dimensional drawing of the sharable sub-plate in page 403.61) L' 6 (.1 (1.2 (5..24) Dia..5(. 263 (10.72) 137 (5. Two Locating Pins DIMENSIONS IN MILLIMETRES (INCHES) G-DSHG-06-3C ..13) Solenoid Indicator Light Model Numbers 46. Screw (Port "A" End) 13(. O-rings for ports: SO-NB-P30 for P/A/B/T ports SO-NB-P14 for X/Y ports Note: For the valve mounting surface dimensions.51) 77 (3.51) Hex. Models with Stroke Adjustment (Option) 6(.-50/5090 Pressure Port "P" Tank Port "T" 50. 2.89) Manual Actuator 6(.53) Dia.20) Air Vent (Both Sides) 3 (.67) Hex.79) Dia.57) Stroke Adj.39) SOL b 41 (1.5 (3.51) Hex.24) 78.5 (2.2 (2.-50 L' L Pilot Pressure Port "X" (For External Pilot Models Only) G 1/2 1/2 NPT Cylinder Port "B" 13. 2 Places 65.12) Hex.14) "C " Thd.31) 422 “ ” Series Shockless Type Solenoid Controlled Pilot Operated Directional Valves . Fully Extended 134.-50/5090 Fully Extended 376(14.03) 156 (6.5 (1. 40 (1.5 (8.35) 132 (5.24) Dia.63) 118 (4.95) 221.09) Pilot Drain Port "Y" 255 (10.8(5.1 (3.5 (.-R . (Both Ends) 48 (1.-5090 13 (.04) 130.80) SOL a SOL b Lock Nut 17(. Operating Pres. see page 388 for the List of “Standard Model and Maximum Flow” (DSHG04) for Solenoid Controlled Pilot Operated Directional Valves.3) 25 (3630) 0. L /min (U.2) 2 11.7 (25.3) 300 (79.S.6) 45.8 MPa (260 PSI). In case of Spring Offset Models. Varies depending on the spool type and pilot pressure.2 (24.5) 60 (15.8 (17.3) DHG-04-2N -50 300 (79.6 (114) 1.5 MPa MPa (PSI) (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) 1 1 1 1 300 (79. see page 390 for the List of “Standard Model and Maximum Flow” (DSHG-10) related to the Solenoid Controlled Pilot Operated Directional Valves.2 (24.3) A B P T Y Min.8) 43.3) 300 (79.5 (4570) 3 11. Mass kg (lbs. please consult X us for details. Varies depending on the spool type.4) 90 (23. therefore. T-Line Pilot Pressure Back Pressure MPa (PSI) MPa (PSI) Approx.3) 300 (79.8 (96. the maximum flow differs according to a hydraulic circuit.7) 31.4 (16. Consult us for the details. see page 389 for the List of “Standard Model and Maximum Flow” (DSHG-06) related to the Solenoid Controlled Pilot Operated Directional Valves. Varies depending on the spool type and pilot pressure. flow in the table above represents the value in the flow condition of P A B T (or P B A T) as shown in the circuit diagram right.1) DHG-06-3H -50 500 (132) 500 (132) 500 (132) 500 (132) 500 (132) 3 500 (132) 3 500 (132) 3 DHG-10-3C -40 1100 (291) 1100 (291) 1100 (291) 1100 (291) DHG-10-2N -40 1100 (291) 1100 (291) 1100 (291) 1100 (291) DHG-10-2B -40 460 (122) DHG-10-3H -40 1100 (291) 1100 (291) 1100 (291) 1100 (291) 300 (79.Operating Pressure 10 MPa 16 MPa 25 MPa 31. See pages 392 and 393 for the related information. Pilot Operated Directional Valves 423 . 31. directly connect the pilot pressure port "Y" to the reservoir as a drain port.1) 3 Note: Max.3) 70 (18.GPM) Max.5 (4570) 2 25 (3630) 0. Minimum Pilot Pressure for the models with pilot piston is 1. 3.DIRECTIONAL CONTROLS ■ Pilot Operated Directional Valves These valves perform a change over of spool by hydraulic pilot and shift the direction of oil flow. For more information.3) 300 (79. Model Numbers Rated Flow Max.8) 220 (58.5 (4570) Max.3) DHG-04-2B -50 130 (34. 4. For more information. Pilot Pressure MPa (PSI) 4 21 (3050) 43.3) 300 (79.6) 31.5) 70 (18.8) 80 (21. Required Max.4 (16. Pilot Operated Directional Valves Model Numbers Yuken can offer flanged connection valves described below.8 (120) 21 (3050) 7.S.) E 7. For more information.7) 12.6 (101) 51.3) 300 (79. In case the valves is used in the condition that eihter A or B port is blocked. X Y P Specifications DHG-04-3C -50 Maximum Flow L /min (U.8 (120) 21 (3050) 1 (150) 25 (3630) 1 (150) 21 (3050) 1 (150) 4 21 (3050) 11.3) 7. 2.GPM) MPa (PSI) DHF-16- -30 500 (132) DHF-24- -26 1200 (317) DHF-32- -21 2400 (634) 21 (3050) Pressure Drop Instruction Same as those for Solenoid Controlled Pilot Operated Directional Valves.8 (96.9) 2 2 2 DHG-06-3C -50 500 (132) DHG-06-2N -50 500 (132) 500 (132) 500 (132) 500 (132) DHG-06-2B -50 140 (37) 100 (26.0 (26.5) 3 200 (52. : Pressure Centered Models are not available for the Valve Size of "04".... 3 4 .... For the option combinations of the Type (Valve Size) and Options.. in case the pilot pressure is more than 10 MPa (150PSI).. Port A End A .. N. 4. 424 3H Pilot Operated Directional Valves Mark: Available Mark: Not Available . 5.. Design Standards: None. Port B End 1 Design Design Number Standard 50 RA: With Stroke Adjustment.. 6 60 .. see the List of Options below... Both Ends H: Pressure Centred (Option) 2 ..... 10 N: No-Spring 11 . Japanese Standard "JIS" and European Design Standard 90...... Both Ends PA: With Pilot Piston. 2. 12 3 G: Subplate Mounting 2 C: Spring Centred 04 DH: Pilot Operated Directional Valve B 06 2 3 3 C2: With C2 Choke B: Spring Offset RB: With Stroke Adjustment.Model Number Designation F- DH G -04 -2 Type of Number Valve Special Series Connecof Valve Size Seals Number tion Positions F: Special Seals for Phosphate ester type fluids (Omit if not required) A -C2 -RA -H SpoolSpring Arrangement Spool Type Special Two Position Valve Model with Pilot Choke Valve 2 (Options) Spool Control Modification (Options) 2 Built-in Orifice for Pilot Line R2: With Stroke Adjustment. Port B End P2: With Pilot Piston... Port A End 10 Refer to 50 Refer to 5 H: Refer to 4 40 PB: With Pilot Piston.. For various combination.. B (Omit if not required) -50 1.. American Design Standard List of Valve Type List of Options Valve Types Three Positions Two Positions Spring Pressure NoSpring Centred Centred Spring Offset Graphic Symbols Spool Type X A B P T Y X A B P T Y X A B P T Y X A B P T V 2 3C2 3H2 2N2 2B2 3 3C3 3H3 2N3 2B3 4 3C4 3H4 2N4 2B4 40 3C40 3H40 2N40 2B40 5 3C5 3H5 6 3C6 3H6 60 3C60 3H60 7 3C7 3H7 2N7 2B7 9 3C9 3H9 10 3C10 3H10 11 3C11 3H11 12 3C12 3H12 Model Numbers Y Option Code C2 R2 RA RB P2 PA PB DHG-04-3C DHG-04-2N DHG-04-2B DHG-06-3C DHG-06-2N DHG-06-2B DHG-06-3H DHG-10-3C DHG-10-2N DHG-10-2B DHG-10-3H Note.. please specify that the valve should have the built-in orifice to the pilot line.. see the List of Valve Types below..... 7 9 .... Refer to the column "valves using neutral position and side position" (Special 2-position valve) on page 426.. In spool-spring arrangement "H" (pressure centred models). 3. 40 2 5 . the mounting surface should have a good machined finish.5 (47.4 (9. 6 473-585 (4186-5177) 3/8-16 UNC Options Models with Pilot Choke Adjustment (C2) Pressure Centered Models (3H ) When the adjustment screw is turned clockwise.5 (1. kg (lbs.6) 0. In case of the spring centred valves in particular. 1/2-13 UNC 2-1/2 Lg.F 21.1 (9.3) 7. the spool stroke becomes short and flow rate reduces T Pilot Operated Directional Valves Model Numbers Graphic Symbol Spring Centred Models with Stroke Adjustment on Both Ends (R2) Stroke Adjustment Screw (Port "A" End) Models with Pilot Piston (P ) A The valves with a pilot piston can be used when the high speed changeover of the spool is required.5 (18.9) 1. Graphic Symbol Graphic Symbols P T Y V B X Models with Stroke Adjustment (R ) Y P B X Spring Centred Models A A When the adjustment screw is screwed in.0 (2.F 1 BSP.4) DHGM-10X-4080 1-1/4 BSP.1) Pilot Operated Directional Valves P2 R2 425 . American Desgin Standard Qty.5 (47.2 (2. Tightening Torque Nm (in.5 (1.0) DHGM-04-2080 DHGM-04X-2080 1/2 BSP. changeover speed of the spool becomes slow. Sub-plates are shared with those for Solenoid Controlled Pilot Operated Directional Valves.) DHG-04 DHGM-04-20 DHGM-04X-20 Rc 1/2 Rc 3/4 4.F 8. M10 50 Lg.4 (9. These choke valves can be used in combination with valves of spring centred. Specify the sub-plate model number from the table above. 3/8-16 UNC 2 Lg.6 (1.1) 1.F 4.3) DHGM-06-5080 DHGM-06X-5080 3/4 BSP. American Design Standard Approx.4) 1-1/2 BSP.4 (16.6(7. Mounting Bolts Socket Head Cap Screw E Japanese Standard "JIS" European Design Standard N. 6 100-123 (885-1089) DHG-10 M20 75 Lg.4 (16. The pressure centred type can be used when the returning of the spool to the neutral position is required to be done firmly.2) RA RB 0. Mass kg (lbs.5 (47. there is no change in the returning speed of the spool to the neutral position even with the pilot piston.4 (9.65 (1.4) 1-1/2 NPT 21.4) DHGM-10-4090 DHGM-10X-4090 1-1/4 NPT 21.) European Design Standard Sub-plate Model Numbers Thread Size Approx. When sub-plates are not used.F 21.4) DHGM-10-4080 DHGM-10-40 DHGM-10X-40 Rc 1-1/2 21.65 (1.1 (9.4) 1.4 (16. 1/4-20 UNC 1-3/4 Lg.0 (2.0) 3. However. no spring.5 (18.4) 1.) Y V Model With Pilot Numbers Choke Valve With Pilot Piston PA PB With Stroke Adjustment DHG-04 0. 2 Lg.7) 4.2) 1.65 (1.DIRECTIONAL CONTROLS Sub-plate Japanese Standard "JIS" Valve Approx.) N.0) DHG-06 DHGM-06-50 DHGM-06X-50 Rc 3/4 Rc 1 7.2) 0.7) 4.3) DHG-10 0.5 (47. Refer to pages 401 to 403 for dimensions. lbs) DHG-04 M6 45 Lg. X W A P B T Spring Centred Models with Pilot Piston on Port "A" End (PA) Y V X B X Y P T Additional Mass of Options Graphic Symbols Spring Centred Models with Pilot Piston on Both Ends (P2) Stroke Adjustment Screw (Port "B" End) A P B T Add the mass described below to the mass of standard models on page 423 if options are required.3) DHG-10 Rc 1-1/4 21. spring offset.5 (47. 2 4 12-15 (106-133) 58-72 (513-637) DHG-06 M12 60 Lg.0) DHGM-04-2090 DHGM-04X-2090 1/2 NPT 3/4 NPT 4. Sub-plate Thread Mass Model Numbers Size kg (lbs.7) DHGM-06-5090 DHGM-06X-5090 3/4 NPT 1 NPT 7.7) 4. please note that in case of spring centred valves.8 (4. pressure centred and the valves with stroke adjustment.F 3/4 BSP.7 (8.1 (9. Model Sub-plate Thread Mass Numbers Model Numbers Size kg (lbs.7) 8.4 (16.1) DHG-06 0.5 (47.3) 7.85 (4. making slow of the returning speed of the spool to the neutral position is possible with a C2 choke valve.4) Sub-plates are available.4) 3. valves with neutral position and pilot X pressure position (2B B).-2B11A DHG.-2B4A DHG. When that model is used.-2B2A DHG.16) Mounting Surface (O-Rings Furnished) 91(3. Two Locating Pins Note: For the valve mounting surface dimensions.-2B4B DHG.5 (2.-2B2B DHG. Through 11(.-2B40B DHG. Model Numbers Graphic Symbols X B P T 04 DHG.75) Model Numbers 48 (1.-2B9B DHG.37) 1. the following two types of two positions valves are available: valves with neutral position and pilot Y pressure position (2B A).58) 73(2.3 (.12) Dia.41) 106 (4.98) Options Models with Pilot Choke Valve DHG-04-C2 11(.56) 91(3.43) Dia.37) X B DIMENSIONS IN MILLIMETRES (INCHES) 9.9(1. ( R ) 3(. directly connect it to the reservoir.76) Models with Stroke Adj.17) 04 DHG.8(2.03) 69.83) Chain line indicates Spring Offset Models (2B ) Fully Extended 59 (2.06) 34 (1. Spotface 4 Places Pilot Flow Adjustment Screw 6(.-2B60B DHG.4 (.43) Dia.6 (4.00) 50.-2B7A DHG.06 -2B A 10 A 146 (5.-2B5B DHG.-2B40A DHG.6 (. See page 405.-2B10B DHG.69) Dia.97) 7(. 2B A).-2B3B DHG.-2B7B DHG.75) 34.-2B60A DHG.-2B6A DHG. 4 (. B it functions as drain port.-2B5A DHG.24) Hex.89) 35 (1.28) Dia. .58) 121(4.-2B12B DHG-04- B P T Y Mounting Surface: ISO 4401-AD-07-4-A Pilot Pressure Port "X" 101.Valves Using Neutral Position and Side Position (Special Two Position Valve) In addition to the standard two positions valves (2B ).06 -2B B 10 Y DHG.4 (1.34) A Cylinder Port "A" X A -50/5090 Pressure Port "P" Tank Port "T" Graphic Symbols Pilot Pressure Port "Y" Cylinder Port "B" 69.-2B9A DHG.-2B12A DHG. see the dimensional drawing of the sharable sub-plate on page 401.87) T 50 (1. P Y 65 (2. Spotface 2 Places 204(8.-2B3A DHG.34) Outside dimensions are the same as those of the main valve of Solenoid Controlled Pilot Operated Directional Valves (DSHG-04).32) 10. DEC.5(. Through 17.-2B10A DHG.-2B6B DHG.74) 21 (. 426 Pilot Operated Directional Valves For Spring Offset Models (2B .-2B11B DHG.38) 34 (1. 2B A).28) Pilot Flow Adjustment Screw 6 (.78) 167 (6.51) 77 (3. Indicates Spring Offset Models (2B A). 48 (1.5(.80) DHG-10- E The outside dimensions of the above options are the same as those of the main valve of Solenoid Controlled Pilot Operated Directional Valve (DSHG-06).03) 156 (6. When that model is used.5 (1.74) Cylinder Port "B" 52 (2.61) X 95 (3.62) Indicates Spring Offset Models (2B ).57) 130.24) Hex.07) 46 (1. Pilot Operated Directional Valves A Indicates Spring Offset Models (2B ).25) 198 (7.85) Dia.79) Dia.24) Dia.24) Pressure Centred Models (3H ) Models with Stroke Adjustment (R ) Models with Pilot Piston (P ) The outside dimensions of the above options are the same as those of the main valve of Solenoid Controlled Pilot Operated Directional Valves (DSHG-10).7 (.12) 65 (2. 6 (. 2-Eye Bolts Mounting Surface (O-Rings Furnished) Fully Extended 59 (2.1 (1. see the dimensional drawing of the sharable sub-plate in page 403.89) 205 (8.06) 50.59) 255 (10.24) Mounting Surface (O-Rings Furnished) 6(.5 (6.69) 21. Indicates Spring Offset Models (2B A).32) 190 (7. Spotface 6 Places 190.04) 65 (2. 48 (1.63) 118 (4.2 (5.5(. 2B A).5 (3.50) 233.34) Fully Extended 59 (2.24) Dia.65) 13.32) 142 (5.13) 158. DEC.00) Pressure Centred Models (3H ) Models with Stroke Adjustment (R ) Models with Pilot Piston (P ) B In case of Spring Offset Model (2B .24) Hex. DEC.77) 43 (1. directly connect it to the reservoir.05) Pressure Port "P" Pilot Pressure Port "Y" 21. in B functions as a drain port.8 (9. Two Location Pins DIMENSIONS IN MILLIMETRES (INCHES) Note: For the valve mounting surface dimensions.2 (3. 19.86) Pilot Pressure Port "X" 114.14) Cylinder Port "A" Pilot Pressure Port "X" Pilot Flow Adjustment Screw 6 (.8 (6.13) 230 (9. See page 405. See page 405.99) 46.09) Options M o d e ls w it h P ilo t C h o k e V a lv e DHG-06-C2 Pressure Port "P" Pilot Pressure Port "Y" 127 (5.6 (. Pilot Operated Directional Valves 427 . When that model is used.81) 6 (.56) Options M o d e ls w it h P ilo t C h o k e V a lv e DHG-10-C2 19.05) 34 (1. Spotface 6 Places 6(. directly connect it to the reservoir.3 (4.DIRECTIONAL CONTROLS DHG-06- Mounting surface: ISO 4401-AE-08-4-A -50/5090 Tank Port "T" 53.78) 78 (3. Two Location Pins In case of Spring Offset Model (2B .31) 159.26) Dia.00) 66.5 (2. Note: For the valve mounting surface dimensions. Through 20(.1 (3.89) 41 (1.07) Cylinder Port "B" Cylinder Port "A" 384 (15.8 (. 77.7 (.48) Tank Port "T" Mounting surface: ISO 4401-AF-10-4-A -40/4090 79.50) 76. 19.5 (7. see the dimensional drawing of the sharable sub-plate in page 402.1 (1. Through 32(1.81) 92.4 (3.2 (2.56) 13 (. it B functions as a drain port.20) 84 (3.53) Dia.69) 43. please specify the seal kit number from the table below.List of Seals DHG-04DHG-06DHG-10- -50/5090 -50/5090 -40/4090 6 2 11 5 8 10 Item Name of Parts 15 16 17 13 1 3 14 9 4 12 7 Part Numbers DHG-04 DHG-06 DHG-10 Qty 9 O-Ring SO-NB-P9 SO-NB-P14 SO-NB-P20 2 10 O-Ring SO-NB-P22 SO-NB-P30 SO-NB-P42 4 11 O-Ring SO-NB-P34 SO-NB-P40 SO-NB-G65 2 12 O-Ring SO-NB-P9 SO-NB-P10 SO-NB-P14 2 13 O-Ring SO-NB-P9 SO-NB-P9 SO-NB-P9 4 Note: When ordering the o-rings. Valve Model Numbers 428 Seal Kit Numbers DHG-04- -50/5090 KS-DHG-04-50 DHG-06- -50/5090 KS-DHG-06-50 DHG-10- -40/4090 KS-DHG-10-40 Pilot Operated Directional Valves . 5 (25. 6.8) 3 105 (27.5 8 1.4) 100 (26.4) 100 (26.4) DMG-03-2B -50 100 (26.4) DMT-03-2B -50 100 (26.4) 1 100 (26.0) 21 (3050) At time spool shift is required: 7 (1020) At time spool shift is not required: 21 (3050) 12.8) 200 (52. For details.3 {26.0 (8.2 (106) 50 (110) DMG-01 Lever Operating Torque (in.3) DMT-06 -2D -30 300 (79.7}) 300 {100} 2 (79.8 (4.2) DMG-06-3C -50 500 (132) 500 (132) 500 (132) 500 (132) DMG-06-3D -50 500 (132) 500 (132) 500 (132) 500 (132) DMG-06-2D -50 500 (132) 500 (132) 500 (132) 500 (132) DMG-06-2B -50 420 (111) 300 (79.8) DMG-10-3C -40 1100 (291) DMG-10-3D -40 1100 (291) 1100 (291) 1100 (291) 1100 (291) DMG-10-2D -40 1100 (291) 1100 (291) 1100 (291) 1100 (291) DMG-10-2B -40 670 (177) 350 (92. 1.2}) DMT-10 -3D -30 500 (132) 500 (132) 500 (132) 500 (132) 500 (132) 500 (132) DMT-10 -2B -30 315 (83.0 (11.4) DMT-03-2D -50 100 (26.8) 120 (31.4) 100 (26. Manually Operated Directional Valves 21 (3050) 6 48.4) 100 (26.8) 200 (52.5) 4 31.4) 1 DMT-03-3C -50 7 MPa (1020 PSI) 100 (26.4) 300 {200} 2 (79.3) 300 (79.8) 60 (15.2}) 500 {315} 2 (132 {83. 3.8) 4 100 (26.5) 25 (3630) 14 (2030) 25 (3630) 16 (2320) 21 (3050) 21 (3050) E 1 DMT-06 -3C -30 DMT-10 -2D -30 31.8) 3 DMG-04-3D -21 200 (52.4) 100 (26.3C5.Operating Pressure MPa (PSI) Max.1) 200 (52.8}) 300 {120} 2 (79.3) 7.9) 50 (13.4) DMT-03-3D -50 100 (26.4) 1 100 (26.4) 1 200 (52.4) 100 (26. directly connect the drain port to the reservoir.) Nm 12 1.2) 35 (9.3) 300 (79.4) DMT-10 -3C -30 500 {315} 2 (132 {83.3) 300 (79.8) DMG-04-2D -21 200 (52. See the right-hand figure. Specifications Maximum Flow L /min (U.2) Max. For the details. Varies depending on the spool type.0 Operating Torque Sub-Plate Mounting DMG-01-2B -10 DMG-03-3C -50 Manually Operated Directional Valves Threaded Connections Model Numbers 4 0.2) 35 (9.4) 1 DMG-04-3C -21 200 (52.5 MPa (220 PSI).GPM) 14 MPa 21 MPa (2030 PSI) (3050 PSI) 100 (26.S. Varies depending on the spool type.4) 100 (26.3) DMT-06 -2B -30 200 (52.7) 100 (26.4) 1 1 100 (26.3 {52.3 {31. 2.3) 250 (66.4) 4 1100 (291) 31.4}) DMT-06 -3D -30 300 (79.4) 100 (26.3) 300 (79. For details.4 (16.8) DMG-04-2B -21 90 (23. Lever operating torque varies depends on the T-line back pressure.2) 315 (83.4) DMG-03-2D -50 100 (26.4) 100 (26. Mass kg (lbs.5 0 0 0 5 10 14 MPa 0 500 1000 1500 2000 PSI T-Line Back Pressure 429 .) 25 (3630) 16 (2320) 5. see the "List of Standard Model and Maximum Flows" for DSG-03 Series Solenoid Operated Directional Valves (page 364 and 366 at 50 Hz rated voltage).5) 260 (68.lbf.2) 35 (9. If the T-Line back pressure exceeds 7 MPa (1020 PSI).8) 6 7.9 (28.4) 1 100 (26.5 (4570) Note: The maximum flow means the limited flow without inducing any abnormality to the operation (changeover) of the valve. flow for 3C3. please refer to the "List of Standard Models and Maximum Flow" on pages 386 to 390.5) 21 (3050) At time spool shift is required: 7 (1020) At time spool shift is not required: 21 (3050) 22 (48.9 (17.4) 100 (26. see the table in the following page. 3C6 and 3C60.7) 200 (52.0) 1 1 1 100 (26.5 (4570) 21 (3050) 6 11.8) 200 (52. Varies depending on the spool type. T-Line Back Pressure MPa (PSI) Approx.2) 315 (83.DIRECTIONAL CONTROLS ■ Manually Operated Directional Valves These valves may be used to manually shift the spool position and change the direction of oil flow.8) 200 (52. The figures in parentheses indicate Max.7) 3 1100 (291) 4 1100 (291) 4.4) DMG-03-3D -50 100 (26. Same as DSHG-10 (at pilot pressure of 1.5 MPa (4570 PSI) DMG-01-3C -10 DMG-01-3D -10 DMG-01-2D -10 5 1.2}) 500 {315} 2 (132 {83. 5.4) 12 (26. See page 390. 4. 8) 180 (47. 7 8 .5) 90 (23. 40 5 .8) 200 (52.GPM) Model Numbers List of Spool Type 40 7 MPa(1020 PSI) 14 MPa(2030 PSI) 21 MPa(3050 PSI) 200 (52.8) 200 (52. 40 See the table below for combinations.8) 200 (52.6) 200 (52.4) 85 (22.6) 55 (14.8) 200 (52. Flow L /min (U. 6 60 .5) 95 (25.5) 85 (22.8) 200 (52. "JIS" European 80: Design Std.0) 200 (52. Yuken can offer flanged connection valves described below.GPM) Max.B (Omit if not required) 10 50 21 50 None: Japanese Std. "JIS" and European Design Std.S.9) 70 (18.8) Spring Centred Models (3C ) #2 5 6 60 7 8 9 Graphic Symbols #1 85 (22. 03 F: Special Seals for Phosphate ester type fluids (Omit if not required) T: Threaded Connection DM : Manually Operated Directional G: Valves Sub-plate Mounting C: Spring Centred 06 (Piping size 3/4) 06X (Piping size 1) 10 (Piping size 1-1/4) 10X (Piping size 1-1/2) 01 03 04 06 10 3 2 D: No-Spring Detented B: Spring Offset 30 2 .8) 50 (13.2) 400 (106) 21 (3050) DMG-01 Spool Type 3C 3D 2D 2B DMT-03 DMG-03 3C 3D 2D 2B DMG-04 DMG-06 DMG-10 2D 3C 2D 2B 3D 2B DMT-06 DMT-10 3C 3D 2 3 4 Maximum Flow of DMG-04-3C Max.5) 70 (18. G Manually Operated Directional Valves .5) 75 (19.5) 55 (14. Refer to column "valves using neutral position and side position" (special 2-position valve) on page 431. 9 10 . 3 4 .5) 100 (26. Position #2 is applied for models DMG-01-2B and DMT -03-2B /2D .7) 40 (10.1) #3 10 A B 11 P T 12 No-Spring Detented Models 3D #1 2D #2 #1 (#2) A B #3 A B P T P #3 T Position #3 Position #2 T Position #1 (#2.8) 80 (21.2) 60 (15. American 90: Design Std.S. Operating Pressure MPa (PSI) 315 (83. 11 12 30 A . N.3) 150 (39. Consult us for the details.3) 90 (23. of Valve Position Spool-Spring Arragement Spool Type Special Two Position Valve Design Number Design Standard 50 None: Japanese Std.8) 140 (37. American 90: Design Std.1) 90 (23.0) 130 (34.8) 200 (52. in case of D M T G -01/03-2B . DM G -03-2D ) Note: The mark indicate the spool type available for each type.6) 200 (52.8) 200 (52.8) 105 (27. N. Spring Offset Models (2B ) #1 (#2) A B P 430 T #3 .8) DMG-04-3C2 DMG-04-3C3 DMG-04-3C4 DMG-04-3C40 DMG-04-3C5 DMG-04-3C6 DMG-04-3C60 DMG-04-3C7 DMG-04-3C9 DMG-04-3C10 DMG-04-3C11 DMG-04-3C12 130 (34. Model Numbers DMF-10DMF-16- -30 -31 Rated Flow L /min (U.8) 125 (33.Model Number Designation F- DM T -03 -2 B 2 A -50 Special Seals Series Number Type of Connection Valve Size No.5) 55 (14. Spring Offset Models Model A B P T DMT-03 DMG-03 DMT-06 DMT-10 Model Graphic Symbols DMG-04 DMG-06 DMG-10 Valve Type 2B2A 2B2B 2B3A 2B3B 2B4A 2B4B 2B40A 2B40B A B P T DMG-01 DMT-03 DMG-03 2B5B 2B5A 2B6B 2B60A 2B60B 2B7A 2B7B 2B8A 2B8B 2B9A 2B9B 2B10A 2B10B 2B11A 2B11B 2B12A 2B12B Position #2 Position #3 No-spring Detented Models Graphic Symbols Valve Type A P B T Model DMT-06 DMT-10 Valve Type 2D2B 2D3A 2D3B 2D4A 2D4B 2D40A 2D40B B DMG-01 T DMT-06 DMT-10 DMG-04 DMG-06 DMG-10 2D5B 2D6A 2D6B 2D60A 2D60B 2D7A 2D7B 2D8A 2D8B 2D9A 2D9B 2D10A 2D10B 2D11A 2D11B 2D12A 2D12B Position #1 Position #2 A P 2D2A 2D5A Model Graphic Symbols DMG-04 DMG-06 DMG-10 DMG-04 DMG-06 DMG-10 E 2B6A Position #1 Position #2 DMT-06 DMT-10 Manually Operated Directional Valves Graphic Symbols Valve Type Position #2 Position #3 . The mark in the table below indicates the spool type available for each models. valves with neutral position (#2) and position #3 (2B B. 2D A). Manually Operated Directional Valves 431 . the following two types of two positions valves are available : Valves with neutral position (#2) and position #1 (2B A. 2D B). 2B ). Position number is determined with three position type (3C and 3D ) as the standard.DIRECTIONAL CONTROLS Valves Using Neutral Position and Side Position (Special Two Position Valve) In addition to the standard two positions valves (2D . 8 (1. 10-24 UNC 1-3/4 Lg.0 (6.F 3.4) DHGM-10X-40 Rc 1-1/2 21.09 1.3) 1-1/4 NPT 21.0 (6. Sub-plate Thread Sub-plate Thread Mass Mass Model Numbers Size Model Numbers Size kg (1bs.850 For any other viscosity.8) DSGM-03-40 Rc 3/8 3.5 (18.0) DHGM-06-50 Rc 3/4 7.850.0 (6. P is a value on the following chart and G is 0. Instructions Avoid connecting the Tank Port "T" to a line with possible surge pressure. American Design Standard No. M10 45 Lg. Sub-plate dimensions appearing page Subplate Model Numbers DSGM-01 DSGM-03 DHGM-04 DHGM-06 DHGM-10 Sharable with Solenoid Operand Directional Valve s and Solenoid Controlled Pilot Operated Directional Valves. refer to the right table then see the corresponding pages.8) DSGM-01-3190 1/8 NPT 0.7) DHGM-06-5090 3/4 NPT 7. 3/8-16 UNC 1-3/4 Lg.7 (10.1 (9.Sub-plates Valve Model Numbers DMG-01 DMG-03 DMG-04 DMG-06 DMG-10 Japanese Standard "JIS" Approx.8 (1.) DSGM-01-31 Rc 1/8 0. Mounting Bolts Valve Model Numbers DMG-01 DMG-03 Page 356 373 401 402 403 Socket Head Cap Screw Japanese Standard "JIS" European Design Standard M5 45 Lg.8) DSGM-01Y-3190 3/8 NPT 0.S.30 For any other specific gravity (G').3) DHGM-06X-50 Rc 1 7.8) DSGM-01X-3190 1/4 NPT 0.6) DSGM-03Y-2180 3/4 BSP. P' = P (G'/G) where.4 (16.14 1.8 (1.27 1. M6 40 Lg.8) DSGM-01Y-31 Rc 3/8 0.3) DHGM-06X-5080 1 BSP.1 (9.F 8.0 (6.6 50 0. M12 60 Lg. Approx.6) DSGM-03X-2190 1/2 NPT 3.F 4. M20 75 Lg.6) DSGM-03-2190 3/8 NPT 3.5 (47. multiply the factors in the table below. Sub-plate Thread Mass Model Numbers Size kg (1bs.1 (9.0 0.7) DHGM-04X-2080 3/4 BSP.7) DHGM-04X-20 Rc 3/4 4.5 (47.4) DHGM-10X-4090 1-1/2 NPT 21.0 (6.5 (47. Pressure Drop The following characteristics are based on the following conditions: viscosity of the fluid: 35 mm2/s (164 SSU) and Specific Gravity: 0.5 (47.8) DSGM-01X-31 Rc 1/4 0. DMT-06.96 1.0) DHGM-06-5080 3/4 BSP.) DSGM-01-3080 1/8 BSP. 1/4-20 UNC 1-3/4 Lg.8 (1.8) DSGM-01X-3080 1/4 BSP.3) DHGM-10-40 Rc 1-1/4 21.7) DHGM-04-2090 1/2 NPT 4.23 1.4) Sub-plates are available.) kg (1bs.4) DHGM-04-20 Rc 1/2 4. 1bs. the mounting surface should have a good machined finish. For dimensions.4) DHGM-04-2080 1/2 BSP.5 (47.4 (16.8 (1.4) European Design Standard N.4 (9.4) DHGM-10-4080 1-1/4 BSP.4 (16.F 0.6) DSGM-03Y-40 Rc 3/4 4.2 0 0 0 0 50 100 20 150 200 40 250 60 300 L /min 80 U. the pressure drop ( P') may be obtained from the formula below. 3/4-10 UNC 3 Lg.8 (1.8) DSGM-03-2180 3/8 BSP.4) DHGM-10-4090 DHGM-10X-4080 1-1/2 BSP. 1/2-13 UNC 2-1/2 Lg.4 (9.4 (9.F 4.5 (47.0 (6. 1/4-20 UNC 1-1/2 Lg. 06X Pressure Drop P PSI 150 MPa 1 2 1.) 5-7 (44-62) 12-15 (106-133) 2 4 6 8 12-15 (106-133) 58-72 (513-637) 100-123 (885-1089) 473-585 (4195-5177) Qty.4 (16.7 (10.4 0.F 21.F 21.4) DSGM-03Y-2190 3/4 NPT 4. Specify the sub-plate model number from the table above. M6 35 Lg.19 1. N.F 4. DMG-04 DMG-06 DMG-10 4 4 Tightening Torque Nm (in.F 3.F 8.03 1.7 (10.6) DSGM-03X-2180 1/2 BSP.0) DHGM-04X-2090 3/4 NPT 4. American Design Standard Approx.8 (1. Viscosity mm2/s 15 20 30 40 50 60 70 80 90 100 SSU 77 98 141 186 232 278 324 371 417 464 Factor 0.6) DSGM-03X-40 Rc 1/2 3.87 0.7) DHGM-06X-5090 1 NPT 7. When sub-plates are not used.8 (1.GPM Flow Rate 432 Manually Operated Directional Valves Pressure Drop Curve Number Spool Type P A B T P B A T P T 2 2 2 2 2 3 2 3 2 2 3 2 3 2 2 4 2 2 2 2 40 3 2 2 2 5 3 2 3 2 1 6 3 2 3 2 1 60 2 2 2 2 7 2 2 8 3 2 3 2 9 2 2 2 2 10 3 2 2 2 11 2 2 2 2 12 .81 0.5 (18.F 0.8 100 3 0. DMG-06 .4 50 0.6 0.4 0.S.2 P Pressure Drop MPa 1. Model Number DMT-03 DMG-03 DMG-06 DMG-10 Pressure Drop Characteristics Same as DSG-03 Series Solenoid Operated Directional Valves (Standard Type) Same as Solenoid Controlled Pilot Operated Directional Valves (DSHG-06) Same as Solenoid Controlled Pilot Operated Directional Valves (DSHG-10) Page Remarks 371 393 3D is same as 3C 393 Manually Operated Directional Valves 433 .4 0.2 0 0 0 5 10 15 2 20 4 25 6 35 L /min 30 8 9 3C 3C2 3C3 3C4 3C40 3C5 3C60 3C7 3C8 3C9 3C10 3C11 3C12 Valve type 3D 2D 3D2 2D2 3D3 2D3 3D4 3D40 3D5 3D60 3D7 2D7 3D8 2D8 3D9 3D10 3D11 3D12 Flow Rate P Pressure Drop PSI 175 MPa 150 1.0 100 50 0 1 2 3 1.6 2 3 0.8 100 50 0 0.S.0 0. refer to the table below then see the related page.8 6 0.2 0 0 100 0 0 20 200 40 300 60 500 L /min 400 80 100 120 130 U.DIRECTIONAL CONTROLS Pressure Drop Curve Number Spool Type P A B T P B A T P T 3 2 3 2 2 3 2 3 2 2 3 3 2 3 2 4 3 2 3 2 40 3 2 3 2 5 3 3 3 3 1 6 3 3 3 3 1 60 3 2 3 2 7 3 3 8 3 2 3 2 9 3 2 3 2 10 3 2 3 2 11 3 2 3 2 12 PSI 150 MPa P Pressure Drop 1 1.8 100 0. and DMG-10 .S.2 0 0 0 50 10 100 20 30 150 40 200 L /min 50 U.0 3 0.GPM DMG-04 2B 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 2 3 3 2 2 3 3 3 3 Pressure Drop Curve Number Spool Type P A B T P B A T P T 5 2 5 4 2 6 3 6 5 3 3 5 4 5 5 4 5 4 5 5 40 5 2 4 5 1 5 2 3 4 2 1 6 2 3 4 2 1 60 5 2 5 5 7 6 2 6 5 9 5 4 5 5 10 5 4 5 5 11 5 3 5 5 12 E 2 Manually Operated Directional Valves DMT-10.2 4 5 0. DMG-03 .6 0.GPM Pressure Drop Curve Number P A B T P B A T P T 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 1 1 1 3 1 1 1 1 3 3 3 3 3 3 2B2 2B3 2B8 U.GPM Flow Rate DMG-01 PSI 200 1 1.4 150 2 1. 10X Flow Rate For DMT-03 . 87) (.57) (6.8 (7. 06XDMT-10.30) (15.F -3080 1-1/2 BSP.82) -50 85.57) (4.28) Dia. 27 (1.99) (.92) 108. 10X- DIMENSIONS IN MILLIMETRES (INCHES) "h" Thd.02) (3.46) (1.31) (1.F -3080 -3080 1 BSP.8 (.47) (.F DMT-03- -5090 3/8 NPT 27 (1.5 21 DMT-10X (2. Through "g" Dia.06) DMT-03- 46.06) Position #2 Position #3 25 (.47) Model Numbers Cylinder Port "A" "C" Thd.54) (.04) (5.60) (1. Hd. Cap Screw 4 (.65) (4. Lever Operating Torque: Not exceeding 30 Nm (266 IN.97) (1.94) (2.3 (3. Hd. 4 Places X X Stroke Dimension mm (Inches) C D E F H J K L N Q S U V X Y Z a b d e f g DMT-06 50 30 126 47.13) 44 (1. Position #3 U J V K L N Q S S d 3/4 BSP.47) 30˚ Pressure Port "P" "C" Thd.43) C' bore 4 Places 2 (0.5 DMT-06X (1. Through 11(. Hd.F DMT-10DMT-10X- -3090 1-1/4 NPT -3090 1-1/2 NPT Model No.7 (2.83) 434 Manually Operated Directional Valves .79) (5.50) (.76) Soc.8 (1.5 33 402 320 173 147 135 40 102 90 12.5 50 35 300 120 78.43) (.7 (1.3 (1.5 15 13.5 (4.36) "C" Thd. For the lever position change.16) Hex.06) 10 (.49) (1.7 (1. 12 (.60) (10.73) How to Change Lever Position: The lever position can 30˚ be changed to any position in five different positions shown on the sketch in 30˚ the right.81) 70 (2.39) 27 (1.56) 21. 1.59) (.96) (1.93) 27 (1. remove the Soc.74) -50/5080/5090 54 (2.5 (2.86) 26. Cap Screw and lever once.94) (12. 7(.81) (4.39) (2.18) (4.57) (.60) (6. 48. Soc.38) (11.21) (1.83) (12. 1bs.81) (5.75) 92 (3. DMT-03- 139 (5.5 (R3.72) (3.97) (1.98) (9.5 86 76 9 40 25 250 100 63. Position #1 Neutral Position #2 40 (1.32) (3.62) Pressure Port "P" Cylinder Port "A" Cylinder Port "B" A "h" Thd.63) Position #1 74.5 24 320 255 137 118 107 33.06) 46 (1.98) Dia.27) 193. Rc 3/4 Rc 1 DMT-06DMT-06X- -3090 -3090 3/4 NPT 1 NPT DMT-10DMT-10X- -30 -30 Rc 1-1/4 Rc 1-1/2 DMT-10DMT-10X- -3080 1-1/4 BSP.39) (4.84) (3.53) (.69.) ˚ R94. set the lever at 30˚ the required position and tighten it with the Soc.8) DMT-03- 19 (. Cap Screw 30˚ firmly. Spotface 4 Places Tank Port " T" H F E F -30/3080/3090 -30/3080/3090 P DMT-06.F C b DMT-06DMT-06X- C a -30 -30 R "e " D Z DMT-06DMT-06X- B T Y Model Numbers "f" Dia.35) (1.72) Rc 3/8 3/8 BSP.5 12 11 17.69) DMT-10 66 40 160 62.30) (2. Tank Port " T" "C" Thd.09) (.06) -5080 39. 20 1 3 0˚ 2 0˚ Cylinder Port "B" "C" Thd.57) Dia. 80) 40.22) (.67):3D .DIRECTIONAL CONTROLS DMG-01- Mounting surface: ISO 4401-AB-03-4-A -10/1090 DIMENSIONS IN MILLIMETRES (INCHES) 5.5 (1.87):3C 17(.99) 39 (1.91) 20 (.28) Position #3 Pressure Port "P" 27˚ Neutral Position #2 Tank Port " T" Cylinder Port "B" Position #1 E Four positions are available in 90˚ increment.5(. see the dimensional drawing of the sharable sub-plate in page 356. 38 (1.75 31 (1.2B 11 (. 65 (2.56) Mounting Surface (O-Rings Furnished) 48 (1.43) 27˚ 15. 25 (.5 (1.61) 0.02) Dia.22) Dia.03) 32.2D .54) Lever Fixing Screw 2.98) 74 (2. Through 9. 5 (.20) 26 (1.5 (.5 (. Manually Operated Directional Valves 435 .79) Dia.5(.59) 22(.10) Hex.5 (1.89) Manually Operated Directional Valves The operating lever position can be adjusted as required on the circumference by loosening the set screw.93) Cylinder Port "A" 71 (2. Soc. Note: For the valve mounting surface dimensions.50) 50.37) Dia. C' bore 4 Places R49 (R1. 8 (1.8 (7.82) 139 (5.28) 46 (1.62) Mounting Surface (O-Rings Furnished) Note: For the valve mounting surface dimensions. see the DMT-03 in the previous page.72) 46.27) 193.06) 30˚ 2 0˚ 39.47) Cylinder Port "A" 3 1 48.7 (1. Although the tank port is shown on the left in our sub-plate either may be used. Lever Operating Torque: Not exceeding 30 Nm (266 IN.3 (1.98) Dia.56) 19 (.5 (1. 27 (1.5 (4.DMG-03- Mounting surface: ISO 4401-AC-05-4-A -50/5090 DIMENSIONS IN MILLIMETRES (INCHES) Pressure Port "P" 54 (2.81) 70 (2. For the detail.32) 76.13) 7(.7 50.75) 92 (3.47) 25 (.43) Dia. see the dimensional drawing of the sharable sub-plate in page 373.93) 27 (1.74) Cylinder Port "B" 12 (.5 (R3.) Position #1 Position #2 Position #3 ˚ 20 R94.63) Tank Port " T" 1.00) 74. 2. 1bs.76) 69.08) 59 (2.28) Dia. Through 11(. 3.06) 2 (.3 (3.92) (2.00) 108.7 (2.5 (2. Spotface 4 Places 32. 436 Manually Operated Directional Valves . The position of operating lever can be changed as required. DIMENSIONS IN MILLIMETRES (INCHES) Mounting surface: ISO 4401-AE-08-4-A -50/5090 Drain Port "V" 13. 30 (1.6 (4.89) 232. Through 17.13) 53.5 (10.97) Position #1 32 (1. Manually Operated Directional Valves 437 . Through 11(.2 (.26) A 3(.85) 41 (1.28) Dia.81) 92.2 (2.49) 156 (6.5 (.00) Position #2 32 (1. see the dimensional drawing of the sharable sub-plate in page 401.06) 10.56) 34 (1.DIRECTIONAL CONTROLS DMG-04- -21/2190 Mounting surface: ISO 4401-AD-07-4-A Tank Port "T" 14.33) Drain Port "Y" 12.61) R200 (R7.97) R200 (R7.8 (2.9 (2. B Mounting Surface (O-Rings Furnished) Note: For the valve mounting surface dimensions.18) A 57 (2. Two Locating Pins DMG-06- E 50 (1.5 (11.77) Tank Port "T" Pressure Port "P" 300.12) Dia.18) 103 (4.1 (.83) 130.18) 50 (1.24) Position #1 13 (.57) 40 47 (1.5(. see the dimensional drawing of the sharable sub-plate in page 402.8 (3.34) Indicates Spring Offset Models (2B ).51) X Cylinder Port "B" Cylinder Port "A" 52 (2. Indicates Spring Offset Models (2B A).24) Dia.06) 32 (1.75) 72.5 (9.5 (.79) Dia. Through 20(.1 (1.26) Position #2 30 (1.2 (2. Spotface 2 Places Cylinder Port "A" 22.1 (3.97) 59.24) 116 (4.16) 30 (1.43) Dia.40) Position #3 Chain line indicates Spring Offset Models (2B .87) 6(.09) 55.63) 118 (4.5 (7.12) 101.9 (1.57) Dia.87) 1.03) 260. Two Locating Pins Manually Operated Directional Valves 4 (. 40 (1.53) Dia.69) Dia.2B A).24) B 77 (3.26) 40 (1.5(.87) 90 (3.14) Mounting Surface (O-Rings Furnished) Note: For the valve mounting surface dimensions.26) 7(.65) Y 95.5 (.34) Pressure Port "P" Cylinder Port "B" 34.37) 69.57) (1.43) Dia.15) 202. Spotface 4 Places 130 (5.05) 34 (1. 6 (.8 (2.54) 11(.2 (5.20) Position #3 57 (2. Spotface 6 Places T P 46.57) Dia. 26) Dia.4 (3.81) 21.50) Cylinder Port "A" Position #3 40 (1.56) (2.5 (7. Through 32(1.85) Dia.13) Position #1 Two Eye Bolts M8 Indicates Spring Offset Models (2B ) Indicates Spring Offset Models (2B A) 6(.13) 158.5(.83) 190.75) R300 (R11.62) 47.13) (4.DMG-10- Mounting surface: ISO 4401-AF-10-4-A -50/5090 DIMENSIONS IN MILLIMETRES (INCHES) Pressure Port "P" Tank Port "T" 21.24) 198 (7.5 (2.72) (4.42) Cylinder Port "B" 105 105 (4.5 (1.80) Y P 146.77) X A Drain Port "V" 94.09) 65 60 (2.87) 401 (15.24) 44. Two Locating Pins 180 (7.50) 76.5 (.2 (3.57) Dia. 438 Manually Operated Directional Valves .00) B 19.20) Note: For the valve mounting surface dimensions.24) Dia.5 (1.6 (.8 (6.85) Mounting Surface (O-Rings Furnished) 233. Spotface 6 Places T 79.5 114.77) 453 (17.8 (9. see the dimensional drawing of the sharable sub-plate in page 403.5 (5.3 (3. 66.79) Position #2 36 (1.36) 6 (. DMT-03DMG-03- -50/5080/5090 -50/5090 20 28 26 17 25 11 13 3 14 29 30 10 9 27 13 24 23 2 22 15 16 12 Item 14 15 16 17 18 Name of Parts O-Ring O-Ring Back Up Ring O-Ring O-Ring Part Numbers SO-NB-P21 SO-NA-P8 SO-BB-P8 SO-NB-A023 SO-NB-A014 Qty. please specify the seal kit number from the table right. When ordering the seals. 2 2 2 1 5 6 21 1 5 18 E Qty. Manually Operated Directional Valves 439 . O-rings of Item 18 are not used for DMT-03. 2. 3 1 4 8 Valve Model Numbers DMT-03-50/5080/5090 DMG-03-50/5090 14 Manually Operated Directional Valves Section X-X 4 Seal Kit Numbers KS-DMT-03-50 KS-DMG-03-50 Note: 1.DIRECTIONAL CONTROLS List of Seals DMG-01- -10/1090 14 13 9 12 18 10 17 15 16 X 21 22 25 24 20 19 Item 21 22 23 X 3 Name of Parts O-Ring O-Ring O-Ring 8 6 5 Part Numbers SO-NB-P18 SO-NA-P6 SO-NB-P9 23 2 1 21 11 4 Note: When ordering the o-ring. please specify the seal kit number (KS-DMG-01-10). 2 1 Seal Kit Numbers KS-DMT-06-30 KS-DMT-10-30 Valve Model Numbers -30/3080/3090 DMT-06 DMT-10 -30/3080/3090 Note: When ordering the seals. 2 4 2 1 2 Valve Model Numbers DMG-04 -21/2190 -50/5090 DMG-06 DMG-10-40/4090 Note: When ordering the seals. please specify the seal kit number from the table right. DMG-04DMG-06DMG-10- -21/2190 -50/5090 -40/4090 28 26 9 A 22 10 23 33 36 17 1 6 33 7 31 22 8 15 28 Section A-A A 24 2 21 11 29 32 30 25 29 3 20 List of Seal Kits Item Name of Parts 29 30 31 32 33 O-Ring O-Ring O-Ring O-Ring O-Ring DMG-04 SO-NB-P34 SO-NB-P22A SO-NA-P20 SO-NB-P9 SO-NB-P9 Part Numbers DMG-06 SO-NB-P40 SO-NB-P30 SO-NA-P20 SO-NB-P14 SO-NB-P10 DMG-10 SO-NB-G65 SO-NB-P42 SO-NA-P25 SO-NB-P20 SO-NB-P14 Qty. 10X- -30/3080/3090 -30/3080/3090 22 5 14 7 21 13 15 23 16 4 17 2 1 26 24 25 12 6 18 19 20 3 List of Seal Kits Item Name of Parts 24 25 Packing Dust Seal Part Numbers DMT-06 UPI 32 40 6Y DKI 32 44 7 10 DMT-10 UPI 40 55 10Y DKI 40 52 7 10 Qty. 440 Manually Operated Directional Valves Seal Kit Numbers KS-DMG-04-21 KS-DMG-06-50 KS-DMG-10-40 . please specify the seal kit number from the table right. 06XDMT-10.List of Seals DMT-06. S.9) 3 (435) 4. B P T DR -02-2D2-A 3-Position Type Reversing Dog & Manual Operation #3 A #1 #3 A B P T DR -02-2D2-B Mechanically Operated Directional Valves When a back pressure of more than 3 MPa (435 PSI) is generated in the tank port. 90: N. the valve changeover torque will be as right side table: 2-Way directional valves Be sure to use the External Drain Type Valve of spool type "2" and plug the tank port.4 (7.8 (42. Graphic Symbols No. 90: N. Manual Operation Manual Operation #1 #1 #3 A B P T DR -02-2D2-C #2 #3 A B P T DR -02-3D4-C Instructuions Changeover Torque When the pressure of pressure port "P" and cylinder port "A" (or "B") is set to 7 MPa (1020 PSI).GPM) 16 (4.D -20 Max. of Position Operation Type 2-Position Type Reversing Dog Operation #1 Graphic Symbols Model No.DIRECTIONAL CONTROLS ■ Mechanically Operated Directional Valves These valves are chiefly used to shift the pilot circuit. No combinations other than those in the table below are allowed. None: Japanese Std. Note: When selecting the Model type. Specifications Model Numbers Threaded Connection DRT-02.7 (10.) DRT Type 4.D -20 Sub-plate Mounting DRG-02.5) Model Number Designation F- DR G Special Seals Series Connection Type of Mounting F: Special seals for phosphate ester type fluids (Omit if not required) DR: Rotary Type Directinal Valve -02 T: Threaded Connection G: Sub-plate Mounting -2 Valve No. Mechanically Operated Directional Valves Changeover Torque Tank Port Back Pres. "JIS" & European Design Std.5) 441 . American Design Std. be sure to give the model number from the following Graphic Symbols.2) Max.) 0 1. 1bs. Mass kg (lbs.0 (8. The detented mechanism incorporated in these valves prevents the valve from being changed over by itself due to vibrations or any other shocks. of Valve Size Position D 2 Spool-Spring Arrangement Spool Type -A -R A: Reversing Dog 02 2 2 D: No-spring Detented 4 3 B: Reversing Dog & Manual C: Manual 02 -20 Operation Drain Type Connection None: Intrenal Drain R: External Drain Design Number 20 20 Design Standards None: Japanese Std. American Design Std. Operating Pressure MPa (PSI) 7 (1020) Rated Flow L /min (U. Rotary Type Directional Valves and Cam Operated Type Directional Valves are available. "JIS" 80: European Design Std. ■ Rotary Type Directional Valves These valves are used to rotate the spool either manually or by way of cam and shift the direction of oil flow. be sure to use External Drain Type. T-Line Pressure MPa (PSI) 7 (1020) Approx.4) E DRG Type 3. Torque MPa (PSI) Nm (in. 5˚ 80(3. American Design Standard 5/16-18 UNC 1-3/4 Lg.26) 30 Dia.33) "C" Thd.13) 32(1.) Model Numbers Japanese Standard "JIS" European Design Standard M8 45 Lg.13) R105(R4. Mounting Bolts The Sub-plate Mounting Type Valves (DRG-02) only are furnished with the following mounting bolts. P A B T P B A T Valve Type 2D2 3D4 10˚ 26 (1.20) 16(.23 1. (R 134(5.F N. 2 0.43) Dia.20) 30 (1.2) Sub-plates are available.31) Dia.02) 40 Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU) .2 Pressure Drop Curve No. For any other viscosity. multiply by the factors in the table below.5 (. DRG-02 N.D . Pressure Drop P PSI 60 Mechanically Operated Directional Valves Position #3 22. Pressure Port "P" Model Numbers DRT-02.69) 80(3.Sub-plates Japanese Standard "JIS" Sub-plate Thread Model Numbers Size DRGM-02-20 Rc 1/4 DRGM-02X-20 Rc 3/8 DRGM-02-R-20 Rc 1/4 DRGM-02X-R-20 Rc 3/8 Drain Connection For Internal Drain For External Drain European Design Standard Sub-plate Thread Model Numbers Size DRGM-02-2080 1/4 BSP. the mounting surface should have a good machined finish.18) Cylinder Port "B" 90 100 Position #1 45˚ 45 11 (.99) Dia.F DRGM-02X-R-2080 3/8 BSP.1 Factor 0 0 1 8 16 L /min 12 2 Flow Rate 3 4 U.5 (2.15) Dia. Specific Gravity 0.S. 0 94 ) 0 2 1. 22.9 (4. P' = P (G'/0.27 1. the pressure drop ( P') may be obtained from the formula below. Tank Port "T" 36˚ 50 2. Socket Head Cap Screw (5 Pcs.5˚ 30 10˚ 4 0 20 77 98 141 186 232 278 324 371 417 464 0.F DRGM-02X-2080 3/8 BSP.28) 110 (4.14 1. External drain type only has drain port.30) 43 (1. 442 80 Position #3 5.F DRGM-02-R-2080 1/4 BSP.5˚ Neutral Position #2 .850 1 0.850) 151.5˚ 30 (1. Mass kg (1bs. refer to "Reversing Dog Operation".15) Dia.81 0.-2080 DRT-02.F 1/4 NPT 70 8(.-2090 60 R38 (R1. 76.) 1.50) 58.D .GPM 56 (2. Specify the sub-plate model number from the table above.97) Dia. When sub-plates are not used. (1.5˚ 22.03 1. Through 17.09 1.96 1.69) C' bore 2 Places ˚ 2 R1 47) .D .-20 DRT-02. Cylinder Port "A" 40 Type "A" : Reversing Dog Operation DRT-02.-20/2080/2090 76. 4 Places Type "B": Reverseing Dog and Manual Operation 45˚ Type "C": Manual Operation 45˚ 1.18) Position #1 Position #3 22. 76(2.3 Viscosity 20 2 2 2 2 2 1 2 mm2/s 15 SSU 0.19 1. Pressure Drop 0.96) Drain Port "Y" "C" Thd.4 MPa 50(1. Rc 1/4 1/4 BSP.87 0.5 (5.63) 36˚ "C" Thd.2(.American Design Standard Sub-plate Thread Model Numbers Size DRGM-02-2090 1/4 NPT DRGM-02X-2090 3/8 NPT DRGM-02-R-2090 1/4 NPT DRGM-02X-R-2090 3/8 NPT Approx.D . For any other specific gravity (G').18) Position #1 For other dimensions.26) Dia.50) R38(R DIMENSIONS IN MILLIMETRES (INCHES) R105(R4.30 10 ( 3.5˚ 32(1. 5 36 "C" Thd. 50 (R1 ) 26 (1.6(3.02 . "D" Thd.35) Dia.-20/2080/2090 02X 62.17) mm (Inches) F H Rc 1/4 Rc 3/8 M8 11 (. "E" Thd.43) Dia. "H" Dia.4(1. 103.43) DRGM-02-20 DRGM-02X-20 P R12(R. 16(.7 (.5 (4.43) 11 (.F 1/4 BSP.F M8 11.5(.07) 25 63 (2. 4 Places 22 (.65) 8.87) 11.17) Dia.00) A "C" Thd.63) Deep 5 Places Sub-plate Model Numbers "D" Thd. "E" Thd.48) (.46) DRGM-02-R-2090 DRGM-02X-R-2090 1/4 NPT 3/8 NPT 1/4 NPT 5/16-18 UNC 11 (.46) 11. Tank Port "T" .44) 82.43) 11 (.8(.46) DRGM-02-2090 DRGM-02X-2090 1/4 NPT 3/8 NPT 5/16-18 UNC 11 (.7 (. Position #3 Position #1 50(1.43) DRGM-02-R-2080 DRGM-02X-R-2080 1/4 BSP.2 (. Through 17.94) 127 (5.F 3/8 BSP.69) C' bore 2 Places 36 T Remarks Mechanically Operated Directional Valves DIMENSIONS IN MILLIMETRES (INCHES) Sub-plates : DRGM.25) Dia.55) C' bore 5 Places Mounting Surface (O-Rings Furnished) For information on Type "B": reversing Dog and Manual Operation and Type "C": Manual Operation. 12(. 4 Places 25 (.5 "F" Dia.47) E For Internal Drain Mechanically Operated Directional Valves For External Drain 443 .43) DRGM-02-2080 DRGM-02X-2080 1/4 BSP.-20/2090 Type "A": Reversing Dog Operation Cylinder Port "B" Cylinder Port "A" R38 33. B 10˚ 10˚ 22.F 3/8 BSP.97) Dia.98) 151 (5.31) Dia.43) DRGM-02-R-20 DRGM-02X-R-20 Rc 1/4 Rc 3/8 Rc 1/4 M8 11 (.F M8 11.7(2.DIRECTIONAL CONTROLS DRG-02.7 (.6(3.98) 42 (1.47) 106(4. 106(4.31) Pressure Port "P" 45˚ 45˚ 8(.47) 11(.D .25) 22. see DRT-02 on the previous page.02) 82. Through 14(. -20/2080/2090 16 6 17 4 9 10 11 8 7 12 5 15 3 14 1 13 2 Item Name of Parts Part Numbers Qty.: KS-DRG-02-20) Mechanically Operated Directional Valves . 14 O-Ring SO-NB-G35 2 15 O-Ring SO-NA-P16 1 Remarks Included in Seal Kit (Kit No.: KS-DRT-02-20) DRG-02.D . 15 O-Ring SO-NB-G35 2 16 O-Ring SO-NA-P16 1 17 O-Ring SO-NB-P16 4 Remarks Included in Seal Kit (Kit No.■ List of Seals DRT-02.-20/2090 18 5 9 12 4 11 7 6 13 2 16 15 19 3 8 14 1 15 Item 444 17 Name of Parts Part Numbers Qty.D . 1 (2.F DSGM-01Y-31 Rc 3/8 DSGM-03-41 Rc 3/8 DSGM-03-2180 3/8 BSP.8 (1. When sub-plates are not used.4) 3.8 (8.) DCT Type 1. American Design Standard None: Japanese Standard "JIS" & European Design Standard 90: N.7 (10. Specify the sub-plate model number from the table above. T-Line Pressure MPa (PSI) 7 (1020) 10 (1450) Approx.6) 3/4 BSP.4) Max. flow indicates the ceiling flow which does not affect the normal function (changeover) of valves. of Series Type of Valve Valve Number Connection Size Position DC: Cam Operated Directional Valve T: Threaded Connection 2 03 B: Spring Offset 01 -R Spool Type 01 2 G: Sub-plate Mounting Spool-Spring Arrangement 2 -40 None Normal Position Y R DC -01 only 40 50 3 40 8 Design Standards Design Number Roller Position Mounting Surface 50 03 E None: Japanese Standard "JIS" 80: European Design Standard 90: N.F DSGM-03Y-2190 3/4 NPT 4.8) DSGM-03-2190 3/8 NPT 3.) DSGM-01-3190 1/8 NPT 0.5 (9. Mass kg (lbs.S.GPM) Sub-plate Mounting DCG-01-2B -40 DCG-03-2B -50 30 (7.6) 1/2 BSP.8) DSGM-01Y-3190 3/8 NPT 0. Mass kg (1bs. Specifications Threaded Connection DCT-01-2B -40 DCT-03-2B -50 Max.8) DSGM-01X-3190 1/4 NPT 0.0 (6. the mounting surface should have a good machined finish.9) DCG Type 1.DIRECTIONAL CONTROLS ■ Cam Operated Directional Valves These valves may be used to shift the direction of oil flow by depressing the spool by way of a cam. Operating Pressure MPa (PSI) 21 (3050) 25 (3630) Max.4) 4.4) Max. Mechanically Operated Directional Valves 445 .1 (2.0 (6.F DSGM-01X-31 Rc 1/4 DSGM-01X-3180 1/4 BSP.F DSGM-03X-41 Rc 1/2 DSGM-03X-2180 DSGM-03Y-41 Rc 3/4 DSGM-03Y-2180 Sub-plate Model Numbers Sub-plates are available.4) Sub-plate Model Numbers Thread Size Thread Size DSGM-01-31 Rc 1/8 DSGM-01-3180 1/8 BSP. Model Number Designation FSpecial Seals F: Special seals for phosphate ester type fluids (Omit if not required) DC T -01 -2 B No. American Design Standard Mechanically Operated Directional Valves Model Numbers Sub-plates Valve Model Numbers DCG-01 DCG-03 Japanese Standard "JIS" European Design Standard Sub-plate Model Numbers N.9) 100 (26. American Design Standard Thread Size Approx.8 (1.F DSGM-03X-2190 1/2 NPT 3. Flow L /min (U.8 (1. 0 (. 10-24 UNC DCG-03 M6 35 Lg.276) All ports blocked 3 . Directly connect it to the reservoir.181) P B A&T ports blocked A P B All ports open 0 A T 9.374) B T P A All ports blocked 3.276) 4.5 (.134) (.8 (. allowable back pressure 0.185) 7 (.Mounting Bolts Socket head cap screws in the table below are included.6 (. Socket Head Cap Screw Model Numbers Japanese Standard "JIS" European Design Standard M5 DCT-01 N.8 (. 1/4-20 UNC Tightening Torque Nm (in.5 (.5 (.276) Instructions Valve Type "2B8" Tank port "T" functions as a drain port. [Max. American Design Standard 45 Lg.150) P A B T 4. No. 1-3/4 Lg.150) 0 B P T A B P T A B P T A T 4.0 (.6 (.5 1000 10 MPa 1500 PSI T-Line Back Pressure 446 Mechanically Operated Directional Valves . Actuation Force Actuation Force 1bf 40 N 200 150 20 0 100 50 0 Force 0 0 2.150) P B A T 0 0 P A All ports open 3 .6 (. 1bs) Qty.181) 9. 4 5-7 (43-60) 5-7 (43-60) 12-15 (105-130) Direction of Oil Flow for Roller Position Roller Position and Direction of Oil Flow Model Numbers Graphic Symbols Roller Stroke from Offset Position mm(Inches) Depressed Extended(Offset) DCT -01-2B2 DCG DCT -01-2B3 DCG DCT -01-2B8 DCG A B P T A B P T A B P T DCT -03-2B2 DCG DCT -03-2B3 DCG DCT -03-2B8 DCG P A B T P B All ports blocked 0 3 .374) 3 . 10-24 UNC DCG-01 M5 45 Lg. 2 1-3/4 Lg. 4 1-1/2 Lg.150) P B A T 0 9.5 500 5.157) 7 (.8 (.118) P A B&T ports blocked 7 (.4 3.142) B T P B A&T ports blocked 4.8 (.374) P A B&T ports blocked 3 .0 7.35 MPa (50 PSI)]. No.7 (. 850.S.5 1 2 300 Pressure Drop P 2. P' = P (G'/G) where.8 100 Model Numbers 1 2 DCT-01-2B2 DCT-01-2B3 DCT-01-2B8 DCG-01-2B2 DCG-01-2B3 DCG-01-2B8 3 50 0.0 Model Numbers 3 250 200 150 DCG-03-2B2 DCG-03-2B3 DCG-03-2B8 1.09 1. A B T P B A T 2 1 4 4 3 2 7 7 6 5 Mechanically Operated Directional Valves PSI For any other viscosity.0 7 100 0. Mechanically Operated Directional Valves 447 . P is a value on the above chart and G is 0.5 5 6 4 1.GPM DCT -03 DCG 350 MPa 2.5 50 0 0 0 0 20 40 5 10 60 80 15 20 Flow Rate 120 L /min 100 25 30 U. the pressure drop ( P') may be obtained from the formula below.19 1.850.GPM P Pressure Drop Curve No.4 0 0 0 0 10 2 30 L /min 20 4 Flow Rate 6 P Pressure Drop Curve No. Viscosity mm2/s 15 20 30 40 50 60 70 80 90 100 SSU 77 98 141 186 232 278 324 371 417 464 Factor 0. A B T P B A T 1 1 2 2 2 1 2 2 3 3 3 3 E 8 U. DCT -01 DCG MPa 1.DIRECTIONAL CONTROLS Pressure Drop Pressure drop curves based on viscosity of 35 mm2 /s (164 SSU) and specific gravity of 0.S. multiply the factors in the table below.03 1.27 1.87 0.2 Pressure Drop P PSI 150 0.96 1.30 For any other specific gravity (G').81 0.14 1.23 1. F 3/8 NPT . Max.47) 56.03) 10.33) 5.08) 27 (1.88) 32.53) Stroke 9.75 (.5 (2.09) (1.89) Fully Extended 158. Through 9.8 (1.73) 27 (1.06) 35.98) 38 (1.5(.8 (.-40 DCT-01-2B .5 (. be sure to use two mounting holes marked with 2 (. Depressed 92 (3.-5090 "C" Thd.5 0 Cylinder Port "B" "C" Thd.75) 448 Pressure Port "P" "C" Thd. 66 (2.08) 10 (.16) Position " R" Normal Position Cam T 13.5 (1. 0.39) 85.52) Fully Extended 110 (4.43) C' bore 4 places Height of Cam 7 (.5 (1.28) Ma x .31) DCT-01-2B .62) Mechanically Operated Directional Valves Depressed 8.F 1/8 NPT DIMENSIONS IN MILLIMETRES (INCHES) DCT-03-2B .39) 54 (2.22) Dia.67) Dia.97) 46.50) 49 (1. "C" Thd.60) Position "Y" 24 (.8 (2.28) 48 (1. 12 (.25 (.6 (6.06) 7 (.-4080 DCT-01-2B .37) x.06) 27 (1.-50/5080/5090 Cylinder Port "A" "C" Thd.59) 29 (1.28) 26.Roller Height of Cam 9.-4090 65 (2. Through 11 (.06) 46 (1.94) 2 (.36) 21.12) 8.5 (.Roller .24) 50 (1. Rc 1/8 1/8 BSP. Stroke Extended (Offset) Model Numbers DCT-03-2B .56) Note: When mounting the valve.93) 4 (. Cam 7 (.-5080 DCT-03-2B .08) Ma 25 (.71) Dia.40) 22.24) 18 (.50 2 (.5 (1.5 (. 53 38.20) 9 (.86) 19 (.28) Dia.-40/4080/4090 Cam and Roller Travel Tank Port "T" "C" Thd.37) Extended (Offset) Model Numbers DCT-01-2B .3 (3.89) 55.35) A B 7.-50 DCT-03-2B .2 (1.81) 70 (2.32) Max. Cylinder Port "A" "C" Thd.3 (1.35.82) Chain line indicates the Model DCT-03-2B -R.13) 44 (1. Cam and Roller Travel 6 (.76) Fully Extended 73.5 (1.2 (.14) 19 (.8 (2. Rc 3/8 3/8 BSP.40) 28.5 (.75 (.24) Cylinder Port "B" "C" Thd. Tank Port "T" "C" Thd.5 (.37) C' bore 3 places 40.25 (.33) 17 (.75) Pressure Port "P" "C" Thd.3 (2. 22) Dia.20) 8. Roller 5. Through 11 (.24) 2 (. see DCT-03 in the previous page.5 (1.3 50.75) 92 (3.28) Dia. Through 9.67) Dia.09) 17(.5 (.2 (1.5 (. Although the tank port is shown on the left in our sub-plate.8 (2.5 (.50/5090 12 (. Mechanically Operated Directional Valves 449 .43) Dia.24) 50 (1.33) Tank Port "T" Mounting Surface (O-Rings Furnished) 65 (2.5 (1.76) 56.61) 0.3 (1.93) 4 (.82) 2 (. either may be used.03) 7.DIRECTIONAL CONTROLS Mounting Surface: ISO 4401-AB-03-4-A DCG-01-2B .31) 35. see DCT-01 in the previous page.56) Note1: For the cam and roller travel.89) 55.37) C' bore 4 places Fully Extended 110 (4.6 (6.89) (2.50) 49 (1.08) Chain line indicates the Model DCG-03-2B -R Pressure Port "P" Mechanically Operated Directional Valves 13.8 (2.00) Fully Extended 158..12) Position "Y" 19 (..5 (.97) 46.28) 48 (1.59) Pressure Port "P" 31 (1.39) 59 (2. see the dimensional drawing of the sharable sub-plate in page 373.53) Cylinder Port "A" E 25 (.24) Tank Port "T" 27 (1. DIMENSIONS IN MILLIMETRES (INCHES) Mounting Surface: ISO 4401-AC-05-4-A DCG-03-2B .5 (1.08) 18 (. see the dimensional drawing of the sharable sub-plate in page 356.5 (.12) Cylinder Port "B" Cylinder Port "A" 53 (2.32) 6 (.75 (.13) 73.16) Position " R" Normal Position 3 (.62) Mounting Surface (O-Rings Furnished) .33) 15. Note2: For the valve mounting surface dimensions.22) 32. Spotface 4 places 32.40/4090 40.8 (2.06) 35.71) Dia. Note2: For the valve mounting surface dimensions.40) 28.5 (1.75 (. Note1: For the cam and roller travel.47) 54 (2.98) 38 (1.28) 46 (1.81) 70 (2.5 (1. Roller Cylinder Port "B" 7 (. 450 Mechanically Operated Directional Valves Seal Kit Numbers KS-DCT-03-50 KS-DCG-03-50 . please specify the seal kit number from the table right. Item Name of Parts Part Numbers 11 O-Ring Quantity DCT-03 DCG-03 SO-NB-P21 2 2 1 12 O-Ring SO-NA-P6 1 13 Back Up Ring SO-BE-P6 1 1 14 O-Ring SO-NB-A014 0 5 Valve Mdel Numbers DCT-03-2B .-50/5090 16 20 19 17 21 15 23 22 5 9 4 13 18 12 8 3 2 14 6 7 1 11 10 List of Seal Kit No.-50/5080/5090 DCG-03-2B . DCT-03-2B .■ List of Seals DCT-01-2B .-50/5080/5090 DCG-03-2B .-40/4080/4090 DCG-01-2B .-40/4090 12 4 2 9 16 13 8 3 14 15 1 14 7 6 List of Seal Kit No.-40/4080/4090 DCG-01-2B . Part Numbers Valve Mdel Numbers DCT-01-2B .-50/5090 Note: When ordering the seals.-40/4090 Quantity Item Name of Parts DCT-01 DCG-01 13 O-Ring SO-NA-P5 1 1 14 O-Ring SO-NB-P18 2 2 15 O-Ring SO-NB-P9 0 4 Seal Kit Numbers KS-DCT-01-40 KS-DCG-01-40 Note: When ordering the o-rings. please specify the seal kit number from the table right. S.DIRECTIONAL CONTROLS Poppet Type Directional Valves Valve Type Poppet Type Solenoid Operated Directional Valves Graphic Symbols A B b a P T Max. GPM 100 200 DSLHG−04 Multi Purpose Control Valves T 50 Page 1 a b DSLHG−06 Y 459 DSLHG−10 21 (3050) Solenoid Operated Poppet Type Two-Way Valves .5 (4570) Maximum Flow 5 10 1 2 5 10 20 50 P B 100 200 500 1000 L/min 453 DSLG−01 25 (3630) A U.5 CDSC−01 CDSC−03 X 480 Y 14 (2030) CDST−03※ CDSG−03 DSPC−01 Shut-off Type Solenoid Operated Directional Valves 2 1 25 (3630) DSPG−01 489 DSPC−03 DSPG−03 Poppet Type Directional Valves 451 . Operating Pressure MPa (PSI) 31. The spark between the relay contacts has been eliminated and therefore the valve can be operated by miniature relays. 3.-21 Yes 488 The change of solenoid ratings.-20 Yes — The change of solenoid.-10 DSP -01-C. No overheating of coil due to the spool sticking and protection against transient voltage peaks are assured.-13 DSLHG-06. The surge voltage is approximately 10 % of that normally experienced. ■ DC Solenoid ( -series Solenoid) -series DC Solenoid which has a reputation for excellent DC control is employed.-12 DSLHG-10. Refer to relevant pages on each series. Time lag on de-exercitation is reduced by approximately 50 %.-12 DSLHG-04. DSP -01-C. CDS -03 -C.-13 Yes — Pilot valve (DSG-01) changed to design. ■ Insulation Class of Solenoid Model Numbers Insulation Class DSLG-01 DSLHG-04/06/10 CDSC-01 CDS -03 DSP -01/03 Poppet Type Directional Valves Class H ... The difference between current and new design has been described on the paragraph of “Interchangeability in Installation between Current and New Design”. Model Numbers Name New Current Multi Purpose Control Valves Solenoid Operated Poppet Type Two-Way Valves Shut-offf Type Solenoid Operated Directional Valves Mtg.-12 DSLHG-06. Remarkably high reliability and long life and other advantages including quiet valve operation.. Interchangeability Page Main changes DSLHG-04. 1.).-13 DSLHG-10. 452 ■ R Type Models with Current Rectifier and DC Solenoid Specially designed DC solenoids and receptacle (or connector) containing AC-DC rectifier and transient peak suppressor are provided.Mounting Surface Mounting surfacedimensions conform to ISO standard discribed in below table. 2... Solenoid ■ Solenoid connector (DIN connector) The solenoid connector is in accordance with the international standard ISO 4400 (Fluidpower System and components-Three-Pin electrical plug connectorsCharacteristics and requirements.-20 CDS -03 -C. Name Model Number Shut-off Type Solenoid Operated Directional Valves Multi Purpose Control Cavles ISO Code of Mounting Surface DSPG-01 ISO 4401-AB-03-4-A DSPG-03 ISO 4401-AC-05-4-A DSPC-01 ISO 7789 20-01-0-93 DSPC-03 ISO 7789 27-01-0-93 DSLHG-04 ISO 4401-AD-07-4-A DSLHG-06 ISO 4401-AE-08-4-A DSLHG-10 ISO 4401-AF-10-4-A Interchangeability in Installation between Current and New Design Model change has been made on the following products. Connection to be made to AC power source as with conventional AC solenoid. ■ AC Solenoid 50-60 Hz common service solenoids do not require rewiring when the applied frequency is changed.. 9 (4.2) P b P Or Less 1 2 (.45 1.16 Power (W) 29 29 Poppet Type Solenoid Operated Directional Valves 453 . there is an interchangeability with the conventiona l valves.6 90 180 - 13. there is no overlap. This makes it possible to use these valves in combination with 01 Series Modular Valves. Because these valves are of no leak type they allow the low viscosity hydraulic fluids to be used as well as the circuit construction which cannot be used by the conventional spool type directional valves because of too much internal leak of pressure oil. high response can be achieved.DIRECTIONAL CONTROLS ■ Poppet Type Directional Valves These are Solenoid Operated Directional Valves of No Leak Type developed with the aim of responding the demand of the age including energy saving. leading to the system energy saving.GPM) Max.8 21. ■ Poppet Type Solenoid Operated Directional Valves High Response High Reliability Because these valves are of poppet type.-N-11 T A 1./min) Graphic Symbols kg (lbs.03) a 1. Changeover Frequency min-1 {Cycles/Min} Internal leakage Approx. Solenoid Ratings Electric Source Coil Type DC (K Series) D12 D24 R100 R200 AC DC Rectified Frequency (Hz) 50/60 50/60 Current & Power at Rated Voltage Voltage (V) Source Rating 12 24 100 200 Serviceable Range 10. At the same time. Operating Pressure L /min MPa (PSI) (U. 2.2) T A B P T a b Poppet Type Solenoid Operated Directional Valves E No Leak Sheet type seal has been adopted and internal leak is greatly reduced.4 110 220 Holding (A) 2. Specifications Model Numbers Max. This is the leakage towards "T" port in A port block at "P" port pressure 14 MPa (2030 PSI). hydraulic lock is eliminated.23 0.S.5 1 (. Mass 3 cm /min (cu. ISO Comformant Mounting Surface Because the mounting surface conforms to ISO 4401-AB-03-4-A. This is the leakage towards "T" port in A•B port block at "P" port pressure 14 MPa (2030 PSI). 3. TLine Back Pressure MPa (PSI) Max.7 (8.33 0.) A DSLG-01-3-C. Flow Max. in.-N-11 DSLG-01-3-O. The use of the low viscosity hydraulic fluids reduces the pressure loss which can arise from the passage resistance of the hydraulic fluids.2 26.06) DSLG-01-4-O.5 (4570) 16 (2320) 240 Or Less 0.2) 31.-N-11 16 (4. N..) 454 Operating force Mounting No mounting restrictions for any models. American Design Standard Socket Head Cap Screw (4 pcs.. Operating Force by Manual Actuator Take care as the operating force by the manual actuator increases in proportion to the tank line back pressure. lbs... Mass kg (lbs. American Design Std. Sub-plate Model No. Mounting Bolts Four socket head cap screws in the table below are included.. Thread Size Approx.0 400 Tank Line Back Pressure Poppet Type Solenoid Operated Directional Valves 4. (See the graph right. the mounting surface should have a good machined finish. Japanese Standard "JIS" and European Design Standard 90 . D24 N: Plug-in Connector 11 O: Normally Open AC DC R100 R200 Design Standards Refer to Design Standards: None .8) Sub-plates are available.. 10-24 UNC 1-3/4 Lg.8) 0. lbs. Japanese Standard "JIS" Piping Size 1/8 1/4 3/8 N..) -O Number of Port 3: 3 Port 01 4: 4 Port -D24 -N -11 Function Coil Type Type of Electrical Conduit Connection Design Number O: Normally Open C: Normally Closed DC D12.Model Number Designation F- DSLG -01 -4 Valve Size Special Seals Series Number F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) DSLG : Poppet Type Solenoid Operated Directional Valve (Sub-plate Mtg.8 (1. Thread Size Sub-plate Model No. Thread Size Sub-plate Model No. Tightening Torque 5-7 Nm (44-62 in. Valve Tank Port Avoid connecting the valve tank port to a line with possible surge pressure....8 (1. Specify the sub-plate model number from the table above...)] Instructions Operating Force by Manual Actuator Solenoid Shifting On double solenoid valves do not energise both at the same time... ) M5 45 Lg. lbs. 30 N 150 20 100 10 50 0 0 0 0 1.) [Applicable to working pressure more than 25 MPa (3630 PSI) : 6-7 Nm (53-62 in.8) 0.. American Design Standard Sub-plate European Design Std... When sub-plates are not used.F 1/4 BSP....) DSGM-01-31 DSGM-01X-31 DSGM-01Y-31 Rc 1/8 Rc 1/4 Rc 3/8 DSGM-01-3180 DSGM-01X-3180 1/8 BSP...F DSGM-01-3190 DSGM-01X-3190 DSGM-01Y-3190 1/8 NPT 1/4 NPT 3/8 NPT 0.. Descriptions Japanese Standard "JIS" European Design Standard N.8 (1..0 200 300 3.0 MPa 500 PSI . No.0 100 2. S. normally closed 4 port valve.850) Changeover Time Changeover time varies according to hydraulic circuit of the model actually used and conditions.850 4 P o r t V a lv e PSI 350 3 P o r t V a lv e MPa 2.0 T P 300 MPa 2.GPM) Voltage: Rated voltage AC DC Rectified Model Numbers DSLG-01-4-O-D DSLG-01-3-O-D DSLG-01-3-C-D DSLG-01-4-O-R DSLG-01-3-O-R DSLG-01-3-C-R Time (ms) T1 T2 30 55 55 30 70 25 55 150 150 55 70 150 Poppet Type Solenoid Operated Directional Valves Remarks 4 port valve.S.87 0.81 0.27 1.23 1.GPM 5 10 1 2 Flow rate E 1516 L /min 3 4 U.2 U.14 1.S.5 0 0 a 2 15 16 L /min 3 4 A T 0 0 0 0 U. Test Circuit and Conditions Result of Measurement (AC (DC Solenoid) ON Current Waveform a b DC Rectified) Current Waveform ON OFF OFF T1 T1 T2 Pressure Waveform T2 Pressure Waveform Note: Alternate long and short dash lines in the pressure waveform figures indicate the waveforms for Normally Closed Type 3 Port Valves.03 1. normally open 3 port valve. An example of measurement is given in the figure below. Specific Gravity 0.5 A PSI 350 B a 2.0 300 T P 200 1.5 Pressure Drop Pressure Drop A b P b P 2. the pressure drop ( P') may be obtained from the formula below.09 1.0 P A P B 100 0. normally open 3 port valve.5 1.19 1.GPM Flow rate Viscosity mm2/s SSU Factor 15 20 30 40 50 60 70 80 90 100 77 98 141 186 232 278 324 371 417 464 0. Presssure Detector Solenoid Type DC Pressure: 21 MPa (3050 PSI) Flow Rate: 16 L /min (4.96 1. normally closed 455 . P'= P (G'/0.5 P 1.5 0 A 200 1. Poppet Type Solenoid Operated Directional Valves For any other viscosity.30 For any other specific gravity (G'). normally open 3 port valve.0 P A 100 A T B T 0 5 10 1 T 0. multiply the factors in the table below. normally open 3 port valve.DIRECTIONAL CONTROLS Pressure Drop Hydraulic Fluid: Viscosity 35 mm2 /s (164 SSU). 5 (3.11) Four positions of cable departure are available in 90˚ increments. see the dimensional drawing of the sharable sub-plate in page 356. Not Exceeding 1.89) F E Mounting Surface (O-Rings Furnished) Model Numbers 60 (2. The connector can be moved to various positions by loosening the "Lock Nut".3 Nm (90 .01) (1.3 (2.36) SOL b 32 (1.26) 38 (1.03) 40.37) C' bore 4 Places 110 (4. Lock Nut Tightening Torque: 10.) 48 (1.5(.22) Dia. lbs.52) (1.22) 32.28) 0. .11.25) (2. in.33) Cylinder Port "B" 31 (1. Through 9. . After location tighten "Lock Nut".34) The information on 3 Port Valves is provided in the following page.80) Cable Departure Cable Applicable: Outside Dia. . 456 Poppet Type Solenoid Operated Directional Valves .50) SOL a 62.08) DSLG-01-4-O-R -N 111 57. .-N-11/1190 DIMENSIONS IN MILLIMETRES (INCHES) Pressure Port "P" 5.31 .75 (. .65) 22 (.5 (1.100 IN.5 (1.) 37.) Conductor Area .59) Tank Port "T" Cylinder Port "A" 263 (10. .5 (4.2 51 34 (4.5 (2.0023 Sq.48) 118 (4.25) (2. Dimensions mm (Inches) C D E F DSLG-01-4-O-D -N 108 64 39 27. . .5(.87) Manual Actuator 6 (.Mounting Surface: ISO4401-AB-03-4-A 4 Port Valve Normally Open: DSLG-01-4-O.54) (1.37) (2. Note: For the valve mounting surface dimensions. 8-10 mm (.5 mm2 (..35) 96.24) Dia.3 .5 (1.45) C D 53.39 in. -N-11/1190 Cylinder Port "A" Cylinder Port "A" 31 22.09) 64 (2.76) 13.54) DSLG-01-3.DIRECTIONAL CONTROLS Mounting Surface: ISO4401-AB-03-4-A 3 Port Valves DIMENSIONS IN MILLIMETRES (INCHES) N o r m a lly O p e n T y p e : DSLG-01-3-O.05) 55.10) 70 (2.5 (1. Through 9.21) 57.5 (1.-R -N 107 (4. See "4 Port Valves" in the previous page for the details.-D -N 104 (4.76) 38 (1.5(.85) D D E C SOL a 28 (1.5 (5.17) SOL b 55.03) Pressure Port "P" 86 (3.89) 5.22) Dia.05) 38 (1.75 (.5 (.5(.17) 52 (2. Poppet Type Solenoid Operated Directional Valves 457 .01) Poppet Type Solenoid Operated Directional Valves Tank Port " T" 32.59) (1.5 (2.28) 40. Through 9.22) 40.5 (.22) Dia.03) Pressure Port "P" 32.5 (.53) Dimensions mm (Inches) C D E DSLG-01-3.1 (2.39) (1.5 (1.5(.96) 72.59) 0.37) C' bore 4 Places Tank Port " T" 13. Note: For the valve mounting surface dimensions.50) 52 (2.96) 29.1 (2.37) C' bore 4 Places Cable Departure 151.22) 0.53) Mounting Surface (O-Rings Furnished) Model Numbers 70 (2.52) 39 (1.5 (5.50) Mounting Surface (O-Rings Furnished) E Cable Departure E C 5.5 (1. see the dimensional drawing of the sharable sub-plate in page 356.10) 28 (1.5(.16) 151.25) 51 (2.2 (2.-N-11/1190 Cable departure position can be changed.28) 31 N o r m a lly C lo s e d T y p e : DSLG-01-3-C.75 (.5 (1. GDM-211-A-11 GDM-211-B-11 GDME-211-R-A-10 GDME-211-R-B-10 Poppet Type Solenoid Operated Directional Valves . DSLG-01.-N-11 DSLG-01-4-O.-N-11 DSLG-01-3-C..■ List of Seals.-R100-N-11 SD1L-100-N-20 C-SR1-100-N-60 DSLG-01.. List of Seal Kits Valve Model Number s DSLG-01-3-O.-N-11 Seal Kit Numbers KS-DSLG-01-3-N-11 KS-DSLG-01-4-N-11 Note 1: O-Ring of item 25 are included in solenoid assembly. specify the seal kit number from the table right.-D24-N-11 SD1L-24-N-20 C-SD1-24-N-60 DSLG-01. List of Solenoid Ass'y and Connectors Valve Model No ..-D12-N-11 SD1L-12-N-20 C-SD1-12-N-60 DSLG-01. Solenoid Ass'y and Connectors 4 Port Valve 24 25 27 18 42 40 41 23 1 28 21 20 24 21 23 25 11 12 13 4 5 14 16 15 19 2 3 6 7 3 Port Valve 8 9 10 5 25 28 List of Seals Change of supply voltage Item Name of Parts Part Numbers 10 11 12 13 14 15 16 25 O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Back Up Ring O-Ring SO-NB-P18 SO-NB-P14 SO-NB-P12 SO-NB-P11 SO-NB-P9 SO-NA-P5 2705-VK414322-8 SO-NB-P18 Quantity 4 Port Valve 3 Port Valve 2 2 2 4 2 2 2 1 1 1 1 3 1 1 1 The supply voltage can be changed by replacing the coil 21 only..-R200-N-11 SD1L-200-N-20 C-SR1-200-N-60 27 Connector No. 2: When ordering the seals. 28 Connector No. 458 20 Solenoid Ass'y No. 21 Coil No. the open/close timing of the flow passage can be set freely. High reliability Changeover response time is very quick as the valves are poppet type. Pilot Selector Valve X X Y T Y T Section Y-Y Section X-X A B Flow Adjustment Screw P Main Valve Spring Seat Shockless Type Poppet Multi Purpose Control Valves 459 . there is no over-lap. is available. gaining fast feed speed by using smaller volume pump is possible. Noise of ON/OFF and vibration of piping in hydraulic system can be also reduced. Features Multi-purpose control valves The valves combine three functions of directional control.DIRECTIONAL CONTROLS ■ Multi Purpose Control Valves The Yuken Multi-Purpose Control Valves Comply with The Needs of Reducing Cost and Size of Your Machine YUKEN's Multi Purpose Control Valve s are compound valves composed of the main valve having four poppets. By adopting regenerative circuit. Solenoid Operated Directional Valve for Pilot Orifice By selecting proper diameter of orifice for pilot. Therefore saving electric power of system is possible. The mounting dimensions are conformed with ISO standard The valves are interchangeable with our conventiona l valves in mounting. No hydraulic lock occurs as there is no leakage of pressurised oil from the seat parts. For regenerative circuit 4 position-4 way type. flow control and of pilot operated check valve (or counterbalance valve). The valves contribute for reducing a number of valves in applications and space for installation and then eventually leads to reduction in size and cost of your machines. smooth starting and stopping of actuator can be done combined with using shockless type poppet. the open/close timing of the flow passage can be set freely. 1/8 Solenoid Operated Directional Valves for pilot and Pilot Selector Valves. flow control or pressure control according to the combination of the main valve and pilot selector valve. Easy to reduce shock in your hydraulic system By selecting proper diameter of orifice for pilot. This valve is multifunctionalized by having individual poppet had functions such as directional control. E Multi Purpose Control Valves Quick response. Therefore. which is to compose regenerative circuit. Designation 500 (132) 1:1 24:1 1:1 25 (3630) 25 (3630) 16 (2320) 500 {300} (132 {79.-13 -13 -13 -13 .) 15 15 19 20 22..-13 L /min (U. MPa (PSI) MPa (PSI) Ratio of Poppet Area (Seat Area: Annular Area) Pressure Adj.3630) 1 2 3 10 4 A : AT Line W : AT & BT Lines 5 See page 462 for functions and purpose of use. Solenoid Ratings Refer to Pilot Valve (DSG-01 Series Solenoid Operated Directional Valve) Solenoid Ratings on page 345.-13 .GPM) Max.-13 -13 -13 -13 .-13 . Adjustment Pressure".25 ( 1 . Range of Counterbalance MPa (PSI) Direction & Flow Control 150 (39. maximum flow is limited to the values in brackets. T-Line Back Pres. Mass kg (lbs.Specifications Max.5 26.25 (870 . for information on minimum adjustment pressure. Flow Model Numbers DSLHG-04-1DSLHG-04-2DSLHG-04-3DSLHG-04-4 DSLHG-04-5 DSLHG-06-1DSLHG-06-2DSLHG-06-3DSLHG-06-4 DSLHG-06-5 DSLHG-10-1DSLHG-10-2DSLHG-10-3DSLHG-10-4 DSLHG-10-5 -13 -13 -13 .6 {26..5 28 31 34. See "Min. Designation 300 (79.8}) Refer to Model No.5 59 59 62 63.3) 1:1 24:1 1:1 25 (3630) 25 (3630) 16 (2320) 300 {200} (79.3 {52.5 26.6) Pressure Control 1:1 25 (3630) 25 (3630) 16 (2320) 150 {100} (39.4}) Refer to Model No. Range of Counterbalance MPa (PSI) 1 2 3 4 5 F: For phosphate ester type fluids (Omit if not required) A A : AT Line W : AT & BT Lines 1 1. Pilot Pressure Max. Model Number Designation FSpecial Seals DSLH Series Number G Type of Mounting -04 -4 Valve Size Type of Pilot Control 04 DSLH: Multi-Purpose Control Valve G: Sub-plate Mounting 06 -B Counterbalance Function Pressure Adj.3}) Refer to Model No. 460 Multi Purpose Control Valves .3630) None: 1 . 1.S. page 464.3630) 1 2 3 4 5 A : AT Line W : AT & BT Lines None: 1 .7 ( .5 67 (33) (33) (42) (44) (50) (59) (59) (62) (68) (76) (130) (130) (137) (140) (148) In case of counterbalance function line.1020) B: H : 6 . Designation 1:1 24:1 Approx.-13 .25 ( 1 . Operating Pressure MPa (PSI) Max. F 1 BSP. Multi Purpose Control Valves 461 .5 (18. A .1 (9. 3/8-16 UNC 1-3/4 Lg.4 (9.3) Sub-plates are available.4) DHGM-10-4080 1-1/4 BSP.1 (9. 2 4 6 6 12-15 (106-133) 58-72 (513-637) 100-123 (885-1089) 473-585 (4186-5177) T -A100 2 Drain Connection None: External Drain T: Internal Drain Coil Type AC : A100 A120 A200 A240 DC: D12 D24 D48 R: (AC DC) R100 R200 -C -N -13 Manual Override Electrical Conduit Connection Design Number 13 None: Manual Override Pin C: Push Button & Lock Nut (Options) None: Terminal Box Type Multi Purpose Control Valves Model Numbers Design Standards None: Japanese Std.) 4.F 21.4 (16. Mass kg (lbs.0) DHGM-04-2080 DHGM-04X-2080 1/2 BSP.F DSLHG-06 DHGM-06-50 DHGM-06X-50 Rc 3/4 Rc 1 7.3) 7. 1/4-20 UNC 1-1/2 Lg.5 (47.F 21.F 3/4 BSP.7) 4.American Design Std.3) DHGM-06X-5080 3/4 BSP.4) DHGM-10-40 Rc 1-1/4 21.0) 8.3) DHGM-06-5080 7. the mounting surface should have a good machined finish. When sub-plates are not used.7) 4.5 (47. 3/4-10 UNC 3 Lg. For dimensions. M12 60 Lg. Tightening Torque Nm (In.4) Approx. "JIS" 90: N. These sub-plates are sharable with those for DSHG Series Solenoid Controlled Pilot Operated Directional Valve.DIRECTIONAL CONTROLS Sub-plate Japanese Standard "JIS" Valve Model Numbers Sub-plate Model Numbers DSLHG-04 European Design Standard N.5 (47. In case of lines with counterbalance function (-4 W W The coil type numbers in the shaded column are handled as optional extras.American Design Std. 13 90: N.4 (16. 13 N: Plug-in Connector Type None: Japanese Std. 2.4 (16.4 (9.) Sub-plate Model Numbers Thread Size DHGM-04-20 DHGM-04X-20 Rc 1/2 Rc 3/4 4. E Mounting Bolts Socket head cap screws in the table below are included.F DSLHG-10 1-1/4 NPT 21. "JIS" & European Design Std. American Design Standard Thread Size Approx.5 (18.1 (9.7) DHGM-06X-5090 3/4 NPT 1 NPT 7. -5 A ).7) DHGM-06-5090 8.) Sub-plate Model Numbers Thread Size Approx.5 (47. In case these coils are required to be chosen. M20 75 Lg.7) DHGM-04-2090 4. M10 45 Lg.4 (16.4) DHGM-10X-4090 1-1/2 NPT 21.) M6 40 Lg.4) DHGM-10X-4080 1-1/2 BSP. Mass kg (lbs.5 (47. Mass kg (lbs.4 (9. American Design Standar d Qty. see pages 401 to 403. lbs.5 (47.0) DHGM-04X-2090 1/2 NPT 3/4 NPT 4.4) DHGM-10-4090 DHGM-10X-40 Rc 1-1/2 21. External Drain must be selected for Drain Connection. please confirm the time of delivery with us before ordering. Specify the sub-plate model number from the table above. DSLHG-04 DSLHG-06 DSLHG-10 -E Pilot Connection None: Internal Pilot E: External Pilot Socket Head Cap Screw Japanese Standard "JIS" and European Design Standard N. 1/2-13 UNC 2-1/2 Lg. Control b DSLHG.-1 Type "1" Graphic Symbols Directional Control Flow Control Pilot Operated Check Valve Pressure Control Purpose of Use a #1 Functions as Three Position Four-Way Valve (Spring Centred Model).-3 T Both Metre-in and Metre-out are possible Y B a PT To get a function of pilot operated check valve.-5W b ON OFF ON OFF OFF OFF ON ON Used to control the back pressure of the actuator. a Type "4" P T PT T Pressure control function (counterbalance valve) has been added to Type "3" to make this type. #2 #3 Used to control the back pressure of the actuator. B P T A B A B Directional Control P T b #1 #2 #3 #4 A B P Y B Type "5" A B Directional Control Directional Control P A Regenerative circuit can be constructed at the Position #3. Position #1 #2 #3 #4 a SOL a SOL b DSLHG.-4W b SOL a SOL b a A P B T Pressure control function (counterbalance valve) has been added to Type "2" to make this type.Function and Purpose of Use Function Type of Model Pilot No.-5A a P ON OFF OFF OFF OFF ON A T Functions as Four Position Four-Way Valve.-2 Type "2" b SOL a SOL b a P A P A P B #1 #2 #3 #4 A B b DSLHG. B Directional Control T Directional Control A A B Directional Control P PT Position #1 T Effective especially when the actuator has inertia force.-4A b Y B SOL a SOL b ON OFF ON OFF OFF OFF ON ON #1 T A P B #2 #3 A B Y DSLHG. T Directional Control T Type "3" ON OFF OFF OFF OFF ON B Directional Control #2 #3 A P B T Y Multi Purpose Control Valves A B Directional Control P T . the following conditions should be fulfilled. A B Directional Control P T 462 Functions as Three Position Four-Way Valve (Spring Centred Model) as well as Two Position Valve which uses positions #1 and #3. Y DSLHG. #2 #3 A B PT T A P B Y A Position #1 DSLHG. Internal pilot type ("P " port pressure) > = ("A""B" ports pressure) External pilot type > (Pilot pressure) = ("A""B" ports pressure) Position #1 #2 #3 #4 T A P DSLHG. the counterbalance pilot valve is subjected to pressure fluctuation and the pressure setting becomes unstable.S.DIRECTIONAL CONTROLS Instructions Pilot Pressure Pilot pressure of external pilot drain models must always exceed the pressure of the main pressure port "P ". then turn the pressure adjustment screw clockwise to increase the pressure. Controlled Flow for Types "2" and "4A" at The Time of Metre-out Control Minimum controlled flow at the time of metre-out control is limited (this does not happen during metre-in control) as shown in the figure below only in the case of pilot control types "2" (DSLHG. Flow Adjustment To perform the flow adjustment. Min. 10 DSLHG-04-2. For this reason. Be sure to re-tighten the lock nut after the adjustment. be sure to use external drain type valve. Min. Controlled Flow for Types "2" and "4A" at The Time of Metre-out Control U. then turn the flow adjustment screw clockwise to decrease the flow. Pilot Drain Port Avoid connecting the pilot drain port to a line with possible surge pressure.06 -4A 10 2 DSLHG-04-4A 5 1 0 0 0 0 4 8 1000 12 16 2000 20 24 MPa 3000 3500 PSI Differential Pressure Multi Purpose Control Valves 463 . Be sure to re-tighten the lock nut after the adjustment. Flow Rate 4 L/min 15 DSLHG-10-2 DSLHG-06-2 3 E Multi Purpose Control Valves Pressure Adjustment To perform the pressure adjustment. Drain Connection when with Counterbalance Function When a valve having counterbalance function is used with internal drain type. DSLHG. loosen the lock nut. loosen the lock nut.-4A).GPM Min.-2) and "4A" (DSLHG. 0 0 100 20 200 40 Flow Rate 300 60 400 500 L /min 100 120 130 U.8 P B 100 40 60 80 100 120 140 150 L /min 10 15 20 25 30 35 40 D S L H G -0 6 MPa 1.Hydraulic Fluid: Viscosity 35 m m 2/s (164 SSU).GPM L /min 500 130 120 P: Differential Pres.09 1. 140 70 250 120 20 15 10 5 60 100 P=MPa(PSI) P=21(3050) 80 P=14(2030) 60 Flow Rate Flow Rate 30 25 Flow Rate 35 P=7(1020) 40 0 1 2 3 4 5 150 P=MPa(PSI) P=7(1020) P=3(440) 40 100 P=1.0(145) 0 0 0 P=7(1020) 1 2 Fully Closed 3 4 5 6 7 8 Adj. P=21 (3050) 1 Fully Closed 2 3 4 5 6 Adj. U.4 25 0. multiply the factors in the table below. P'= P (G'/0.8 50 L /min 300 A T 0 0 U. mm2/s SSU Viscosity Factor 15 20 30 77 98 141 186 232 278 324 371 417 464 40 50 60 70 80 90 100 0. Specific Gravity 0.S. P B 100 75 50 25 0 PSI 0.GPM 40 L /min 150 D S L H G -0 6 P: Differential Pres.0(145) 0 0 0 6 Adj.S. Screw Position (Number of Turns) P=14 (2030) 300 200 P=3(440) 50 400 60 20 P=14(2030) 30 10 P=1.GPM 80 Flow Rate For any other viscosity.5 50 0 0 0 0 25 5 50 10 15 Flow Rate 464 DSLHG-06Min. add the tank line back pressure to the value on the following lines.4 0.5 4 5 1. Pressure DSLHG-04- 1.2 0 B T 0.GPM PSI P A 0.87 0. the pressure drop ( P') may be obtained from the formula below.81 0.19 1. Screw Position (Number of Turns) Minimum Adjustment Pressure Because the minimum adjustment pressure varies with the tank line back pressure.0 100 0.23 1. P B 0. Adj.S.0 Pressure Drop P Pressure Drop P PSI 0.27 1.GPM 80 L /min 300 D S L H G -1 0 U.850 Pressure Drop 125 0.0 100 0.GPM 200 150 MPa 1. Adjustment Revolutions D S L H G -0 4 U.GPM Flow Rate Multi Purpose Control Valves 200 150 MPa 1. Pressure Min.S.5 50 0 0 0 0 100 20 300 L /min 200 40 Flow Rate 60 80 U. B T 0 0 20 0 5 125 75 50 25 0 U.6 A T 0.5 4 5 DSLHG-10PSI Min. Screw Position (Number of Turns) P=1.0(145) Fully Closed P=MPa(PSI) P=21(3050) 20 0 0 40 200 80 100 P=3(440) 20 50 100 P: Differential Pres.2 A T.2 B T 0 0 50 0 10 100 150 200 250 100 75 P A.5 PSI 1. Adj.0 100 0.03 1.S.5 50 0 0 0 0 50 10 100 20 30 150 40 200 L /min 50 U.96 1. 200 150 MPa 1.14 1.6 0.30 For any other specific gravity (G').S.GPM 20 30 40 50 60 70 80 Flow Rate 125 D S L H G -1 0 MPa 1.6 0. Adj.S.8 P A. Pressure PSI 4 5 75 20 100 L /min 25 U.S.GPM .S.0 Pressure Drop P D S L H G -0 4 MPa 1.4 0.850) Flow vs. SOL a DEC.3(11.41) SOL b "AT" "BT" "PA" Fully Extended 96(3.. Spotface 4 Places Cylinder Port "A" Electrical Conduit Connection "C" Thd. see "DSLHG-04.-1390 31 (1.4(8.-13 DSLHG-04.06) 4 (.16) 41 (1.5 (12. see "DSLHG-04.6 (.4(7.20) Hex.15) AC : 50. SOL b SOL a 73 (2.26) Flow Adj.1(1.28) Dia. Flow Adj. SOL a SOL a "AT" 46 (1.81) DC/R : 54. "AT" 213. see "DSLHG-04-4W" drawing left. DSLHG-04-4W.06) 11(. Screw 5(.00) 96(3.5 (7.20) Hex.69) Dia.43) Dia. Soc. see "DSLHG-04-5W" drawing left.8 (12.-13/1390 "C" Thd.09) DSLHG-04-5A. Soc. Counterbalance Pressure Adj.5 (10.43) Dia.97) SOL b 3 (. Screw 5(.1 .35) Flow Adj. Spotface 2 Places DC/R : 204.61) "PB" 73 (2.09) Mounting Surface (O-Rings Furnished) DIMENSIONS IN MILLIMETRES (INCHES) 3(.5 (10.-13/1390 2 DSLHG-04-3.90) 53 (2.6(4. Screw 5(. Two Locating Pins DEC.55) Hex.8 (10.1 " drawing above. "PB" "PA" 278.34) 216.3(11..90) 53 (2.38) 50 (1.-13/1390 SOL a SOL b DEC.78) Fully Extended 283.-13/1390 3 (.DIRECTIONAL CONTROLS Mounting Surface: ISO 4401-AD-07-4-A Terminal Box Type DSLHG-04. see "DSLHG-04.73) 95(3.30) Lock Nut 14(.78) Fully Extended 283. INC. 140 (5. Through 11(.12) Dia..51) "BT" Lock Nut 17(.15) "BT" "AT" Lock Nut 17(.5 (9.78) 34.67) Hex.15) SOL a "AT" "BT" "PB" "PA" Fully Extended 277(10. 465 .91) For other dimensions.87) SOL b Counterbalance Pressure Adj.-13/1390 Multi Purpose Control Valves 69.15) DSLHG-04-5W. Through 17. 326.87) 308.20) Hex.9 (2. Model Numbers DSLHG-04.5(.62) 240.12) For other dimensions.98) 260. 1 For other dimensions.09) Tank Port " T " Lock Nut 14(. G 1/2 1/2 NPT DSLHG-04-4A.54) 7(. (Both Ends) Lock Nut 17(.46) 258.22) "PA" E "PB" 27 (1. INC.. Soc.37) 281.24) Dia.67) Hex.52) 263.87) 193. 99(3.5 (10.9 (2.05) AC : 196. (Both Ends) Pilot Pressure Port "X" (For External Pilot Type only) Fully Extended 101.2 " drawing left. Fully Extended 96(3.91) 1 For other dimensions.7(2. 2 Multi Purpose Control Valves For other dimensions. Soc.20) Hex.00) 99(3. "PB" Fully Extended 277(10.8 (10. Soc.8 (11.75) 90 (3. "PB" "PA" 136(5. Screw 5(..12) 1.19) "BT" "AT" "BT" "PA" Manual Actuator 6(.5 (8.20) Hex.74) SOL b Pilot Drain Port "Y" (For External Drain Type only) Cylinder Port "B" Electrical Conduit Connection "C" Thd.67) Hex.91) 69.-13/1390 Pressure Port "P" Fully Extended 277(10. 261.7(2.75) 35(1.55) Hex.5 (8.2 " drawing above. Screw 5(.. ) Conductor Area .24) Dia.08) 53 (2.28) Dia. 8 . In) DC/R : 54.25) 272.5 (1..5(10.39 in.20) Hex.87) "BT" 193. Through 11(. E 31 (1.09) 258.10 mm (.90) 53 (2..52) DSLHG-04-3-D -N 292..75) 71..4(8.09) 281.5(10.-A -N DSLHG-04.9 (2.1 (1.05) AC : 196.5(10.43) Dia. Model Numbers DSLHG-04.43) Dia.61) 27. Flow Adj.52) E SOL b "AT" "BT" "PA" "PB" Dimensions mm (Inches) D E DSLHG-04-3-A -N 53 (2. 3(.91) 35(1.5 (8.5(..61) 73(2.81) 90(3.1 .-N-13/1390 99(3..34) DSLHG-04-3. Spotface 4 Places Cylinder Port "A" 1.34) Pilot Drain Port "Y" (For External Drain Type only) Cylinder Port "B" Cable Departure Cable Applicable: Outside Dia. Two Locating Pins 4 (.54) Pilot Pressure Port "X" (For External Pilot Type only) Fully Extended 101.78) 34..08) 39 (1.7(2. Screw 5(.09) 57.-D -N DSLHG-04.54) 64 (2.2 (2.5(7. F D AC SOL b 41 Lock Nut 17(.00) The position of the Plug-in connector can be changed as illustrated left by loosening the lock nut.16) "AT" (1.6 (. .. 2 Model Numbers 466 Multi Purpose Control Valves DIMENSIONS IN MILLIMETRES (INCHES) .5mm2 (.15) 7(.1 DSLHG-04.18) 27.62) SOL a Mounting Surface (O-Rings Furnished) DEC.5 (11.-N-13/1390 Mounting Surface: ISO 4401-AD-07-4-A Plug-in Connector Type Pressure Port "P" Tank Port " T" Fully Extended 277(10.4(7.97) 69.2 (2.00) 96(3.2 .25) DSLHG-04-3-R -N 299. be sure to tighten the lock nut with the torque as specified left.5 (2.-N" drawing above.63) For other dimensions.54) 53 (2.7(2..67) Hex.12) Dia.06) 50 (1..09) D 3 (.38) 11(. Not Exceeding 1. Through 17.-R -N Dimensions mm (Inches) C D E F 39 (1.08) 64 (2.31 .5 (1.0023 sq.5 (11.52) 57. Spotface 2 Places DC/R : 204.73) 34 (1.73) 102 (4.5 (11.. After completion of the change.12) SOL a 216.02) C : 50. see "DSLHG-04. Soc.22) "PB" "PA" Manual Actuator 6(.69) Dia.6(4.52) 269.. 2 .85) 64 (2.5 (11.5 (12.09) 278.-R -N Fully Extended 277(10.20) Hex..5 (13.96) 64 (2. see "DSLHG-04-4W.2 .-N on the previous page.78) Fully Extended 283. Screw 5(.67) Hex.87) Lock Nut 17(. Dimensions mm (Inches) D E 53 (2.-A -N DSLHG-04-5W.40) 57.5 (10.28) 57.52) 337.5 (13.3(11. "BT" "AT" E "AT" 213.52) 289.DIRECTIONAL CONTROLS Mounting Surface: ISO 4401-AD-07-4-A Plug-in Connector Type DSLHG-04-4W. "AT" "PB" "PA" "BT" "PA" "PB" Fully Extended 96(3. Soc. see DSLHG-04.15) Model Numbers DSLHG-04-4W.-D -N DSLHG-04-4W.78) "PB" "PA" "PB" 73 (2.. Multi Purpose Control Valves For other dimensions. 261.91) Fully Extended 283.-N" drawing left.-N on the previous page.55) Hex. DSLHG-04-5W.41) 1 For other dimensions.52) 1 For other dimensions.-R -N For other dimensions.20) Hex.-N-13/1390 99(3. Soc.2 (2. "AT" 136 (5..2 (2. SOL a SOL b SOL a SOL b Counterbalance Pressure Adj. DSLHG-04-5A. Soc. DEC.5 (8.35) Lock Nut 17(.-N-13/1390 E Multi Purpose Control Valves Fully Extended 96(3.30) "BT" Flow Adj. Screw 5(..5 (10.5 (11. INC. see DSLHG-04.09) D 3 (. E Counterbalance Pressure Adj. Screw 5(. "PA" Fully Extended 277(10.20) Hex.91) Dimensions mm (Inches) D E 53 (2.15) Model Numbers DSLHG-04-5W.51) Flow Adj. Screw 5(. Soc.12) SOL b SOL b SOL a SOL a Lock Nut 14(. INC. DIMENSIONS IN MILLIMETRES (INCHES) 467 .-N-13/1390 D Lock Nut 14(.90) 53 (2.-A -N DSLHG-04-4W.55) Hex.09) 326.25) 292.20) Hex..67) Hex. see "DSLHG-04-5W..-N-13/1390 DSLHG-04-4A.-D -N DSLHG-04-5W.-N" drawing left.3(11. DEC.41) "BT" 140 (5.25) 340. 4(8.03) 3 (. Soc.-13/1390 3 (.5 (8.75) Hex.08) 77 (3. (Both Ends) "PA" 46 (1.24) 343.1 (3. "PB" SOL a Counterbalance Pressure Adj. SOL b SOL a Counterbalance Pressure Adj.53) Dia.90) 53 (2. (Both Ends) Pilot Drain Port "Y" (For External Drain Type only) 288. Through 20(.65) 46.45) 283.24) (1..24) Dia.17) Lock Nut 14(. Screw 14(. DSLHG-06-5W.5 (11.12) 92.8 (14.75) Hex.5 (9. G 1/2 DSLHG-06. 288.06) 50 (1. DEC.61) "PB" "PA" 6(.5 (11.85) 53.81) Pilot Pressure Port "X" (For External Pilot Type only) Electrical Conduit Connection "C" Thd. "BT" "AT" Model Numbers "C" Thd. Screw 6(.-13/1390 DSLHG-06-4A.60) 265.-13/1390 Fully Extended 154. Screw 6(..09) SOL a Cylinder Port "B" 13.81) DC/R : 54. Soc. "PA" 1 For other dimensions.5 (10.97) 90(3. Flow Adj.55) Hex.-13/1390 Pressure Port "P" 1 For other dimensions.55) Hex.63) 118 (4.4(7. Spotface 6 Places DC/R : 204.51) Tank Port " T" DSLHG-06-3.51) "AT" Lock Nut 19(.75) Hex.08) SOL a "BT" "AT" "BT" "PB" DEC.52) 296.7(2.2 (5.24) Dia. 165 (6.2 (2.55) Hex. INC.7(2.5(6.5(.8 (11.8 (12.12) Fully Extended 309(12. see "DSLHG-06.-13 DSLHG-06. "PB" 1 For other dimensions.8 (12.36) 306.17) 53 (2. SOL b Multi Purpose Control Valves SOL a "AT" "BT" "PA" "PB" For other dimensions.50) "AT" Flow Adj. Two Locating Pins DIMENSIONS IN MILLIMETRES (INCHES) DSLHG-06-4W.00) "PB" Manual Actuator 6(.2 " drawing above.5 (9.90) 306.17) Fully Extended 154.24) Hex.1 (1.Mounting Surface: ISO4401-AE-08-4-A Terminal Box Type DSLHG-06. Lock Nut 19(.50) Flow Adj.08) SOL b "BT" DEC.13) 97.5(6. INC.8(3. Screw 6(.36) Fully Extended 130.54) 218. Screw 14(.55) Hex.78) : 196.24) Hex. SOL b For other dimensions. Soc. "PA" 241.24) Hex. 468 DSLHG-06-5A.67) 165(6.05) AC SOL b 99(3.1 .74) SOL a Cylinder Port "A" "BT" "AT" Electrical Conduit Connection "C" Thd.15) AC : 50. 99(3.79) Dia.73) 95(3.09) "PA" 361.09) 241.5 (11. .-1390 1/2 NPT Lock Nut 19(. Mounting Surface (O-Rings Furnished) 41 6 (. see "DSLHG-06-2 " drawing left. see "DSLHG-06.-13/1390 2 Fully Extended 350(13. see "DSLHG-06-4W" drawing left.5 (13.08) Lock Nut 14(. see "DSLHG-06-5W" drawing left.-13/1390 Fully Extended 309(12. SOL b 27 (1.2 " drawing above. .25) DIMENSIONS IN MILLIMETRES (INCHES) 1 For other dimensions.03) (1.DIRECTIONAL CONTROLS Mounting Surface: ISO4401-AE-08-4-A Plug-in Connector Type DSLHG-06.75) Hex.5 (11.24) Hex.5(.54) 53 (2.09) 57.08) 39 (1. "AT" 27 (1.62) 57.5 (1.5 (12. 50 (1.90) 53 (2.5 (11.4(8.4(7.52) 294.25) 297.-N-13/1390 99(3.54) "PB" "PA" Mounting Surface (O-Rings Furnished) Model Numbers DSLHG-06. DSLHG-06-3.78) Cylinder Port "B" Cylinder Port "A" DC/R :204.15) AC : 50.-D -N DSLHG-06.-N-13/1390 2 Pressure Port "P" Tank Port " T" Fully Extended 350(13. Screw 6(. 8 .1 . .5 (1.7(2.34) E Multi Purpose Control Valves 46.16) 27.97) 90(3.5 (12.09) D 3 (. 218.07) 64 (2.53) Dia.00) F D Manual Actuator 6(.5 (8.13) 97.51) SOL b "PB" Model Numbers DSLHG-06-3-A -N DSLHG-06-3-D -N DSLHG-06-3-R -N Dimensions mm (Inches) D E 53 (2.81) Pilot Pressure Port "X " (For External Pilot Type only) 13.5 (12.06) E Flow Adj.54) 64 (2..10 mm (. Dimensions mm (Inches) C D E F 39 (1.1 77 (3.2 (2.2 (2.39 in...73) 102 (4. see "DSLHG-06.24) Dia..79) Dia.5 (11.09) 283.0023 sq. refer to DSLHG-04 valve on page 466.63) Pilot Drain Port "Y" (For External Drain Type only) Fully Extended 130.7(2..-A -N DSLHG-06.5(9.85) 53. Through 20(.02) C Cable Departure Cable Applicable: Outside Dia.24) (1..50) 320.60) SOL b SOL a Lock Nut 19(. Spotface 6 Places 92.05) AC : 196..-R -N 6(.2 ..2 (2.8(3.1(3.5mm2 (.61) "BT" DEC.08) 53 (2.2(5.) Conductor Area .31 .71) 34 (1.24) Dia.09) Position of cable departure can be changed.52) 317. Not Exceeding 1..-N" drawing above. Soc. Multi Purpose Control Valves 469 .09) 306.. In) DC/R : 54.59) 27. Two Locating Pins 41 6 (.. For the details.12) "BT" "AT" "PA" E SOL a 241. 09) D Fully Extended 309(12.23) 64 (2.67) "BT" "AT" "AT" 165 (6.-N-13/1390 DSLHG-06-5A.52) 317. "PA" SOL b "BT" "PA" "PB" "PB" DEC. DSLHG-06-5W. DIMENSIONS IN MILLIMETRES (INCHES) .07) 64 (2. Screw 14(. Flow Adj. For other dimensions.2 (2.62) 57.5 (12. Flow Adj.-N-13/1390 3 (. Screw 6(. 470 Multi Purpose Control Valves For other dimensions.55) Hex.08) 53 (2. "PB" "BT" "PB" "PA" DEC.5(6. Soc.78) 57.-N on the previous page.12) 99(3.55) Hex.5 (12.52) 372.-N-13/1390 Fully Extended 154.-N on the previous page.50) 320.5 (12.24) Hex.75) Hex. "PA" Model Numbers DSLHG-06-5W-A -N DSLHG-06-5W-D -N DSLHG-06-5W-R -N Dimensions mm (Inches) D E 53 (2. Screw 6(. Soc.51) E "AT" 165 (6. Screw 14(.50) Lock Nut 19(. Dimensions mm (Inches) D E 53 (2.5 (14. SOL a SOL b SOL a Counterbalance Pressure Adj.5 (14.-N" drawing left.-N" drawing left.5 (9.08) D Fully Extended 309(12.67) 375. see "DSLHG-06-4W.1 2 . "BT" "AT" 241.2 (2.25) Model Numbers DSLHG-06-4W-A -N DSLHG-06-4W-D -N DSLHG-06-4W-R -N For other dimensions.09) 306. SOL b SOL b SOL a SOL a E Counterbalance Pressure Adj.17) Lock Nut 14(. 296. see DSLHG-06.5 (14. see "DSLHG-06-5W.24) Hex.17) Lock Nut 14(.50) Lock Nut 19(. see DSLHG-06.75) Hex.-N-13/1390 DSLHG-06-4W.09) 361.55) Hex.5 (11. INC.1 2 .90) Fully Extended 154.Mounting Surface: ISO4401-AE-08-4-A Plug-in Connector Type DSLHG-06-4A.55) Hex. INC.25) For other dimensions.5(6. 75) Hex.72) 21. INC.-13/1390 Pressure Port "P" Fully Extended 440(17. see "DSLHG-10-2 " drawing above.12) 53(2. "PA" 428.77) 72 (2.-13 DSLHG-10.90) 3 (.83) 132(5.4(8. SOL b "AT" "BT" "PA" 1 For other dimensions.24) Hex.25) Tank Port " T" 190. SOL a "PB" DEC. DEC.75) Hex.4(7.5 (14.-13/1390 2 DSLHG-10-3.50) SOL b Cylinder Port "B" "BT" "PA" "PB" 46 (1.24) DEC.15) 355.5 (12.00) Fully Extended Lock Nut 14(.5 (16.24) Dia.5(.16) Flow Adj.23) 158. DSLHG-10-5A.-13/1390 DSLHG-10-4W.8 (16.5 (14.55) Hex.06) 45 (1.00) SOL a Counterbalance Pressure Adj.50) 106. Screw 6(.13) SOL b Counterbalance Pressure Adj.2(3.73) "C " Thd. "PA" 308.90) (.24) Mounting Surface (O-Rings Furnished) Manual Actuator 6(.26) Dia.DIRECTIONAL CONTROLS Mounting Surface: ISO 4401-AF-10-4-A Terminal Box Type DSLHG-10.17) Lock Nut 14(.74) DC/R : 54. Multi Purpose Control Valves For other dimensions. 232 (9.8(6.15) AC : 50. Model Numbers DSLHG-10. see "DSLHG-10-5W" drawing left.09) Electrical Conduit Connection "C " Thd.5(6. (Both Ends) 198(7.32) Pilot Drain Port "Y" (For External Drain Type only) 114.24) Hex.-13/1390 "PB" For other dimensions. Spotface 6 Places Pilot Pressure Port "X" (For External Pilot Type only) 99(3. see "DSLHG-10-2 " drawing above.55) Hex.09) Fully Extended 309(12.8 (13. Lock Nut 19(..31) Lock Nut 19(.5(7.8 (14.80) 79. SOL a 232(9.3 (4. Screw 14(.-1390 "C" Thd.5 (11.-13/1390 Fully Extended 154.5 (12.15) Flow Adj. SOL a "AT" Cylinder Port "A" DC/R : 204.5 (14.7(2. INC. Soc. Soc. G 1/2 1/2 NPT DIMENSIONS IN MILLIMETRES (INCHES) 6(. see "DSLHG-10-4W" drawing left.55) Hex.55) Hex.13) "BT" 373.. Through 32(1.24) Hex.12) 53(2.88) "BT" 410.85) Dia. Lock Nut 19(.81) For other dimensions. SOL a 373.7(2. Soc.00) 308.75) Hex. Screw 6(.08) Fully Extended 309(12.20) "PB" "PA" 350.4 (3.20) 76. Two Locating Pins DSLHG-10-4A. Screw 6(. Screw "AT" 14(.24) Dia.7(4.81) "BT" "AT" 332.5 (13. "AT" SOL a "AT" "BT" "PA" "PB" "PB" 1 For other dimensions.05) Electrical Conduit Connection AC : 196. SOL b 363.8 (14. (Both Ends) 95(3. 471 . DSLHG-10-5W. see "DSLHG-10-1 " 2 drawing left E 6 (.17) Multi Purpose Control Valves 27 (1.1 .72) SOL b 355.00) Flow Adj.09) SOL b 285.-13/1390 3 99(3. -R -N 6(.2 (2.23) 27. DSLHG-10-3.-N" drawing above.5 (12.32) Fully Extended 190.0023 sq.52) 361. . .5 (13.24) Dia.20) 76.-N-13/1390 2 Pressure Port "P" Fully Extended 440(17.54) 64 (2.) Lock Nut 19(.31 . Dimensions mm (Inches) C D E F 39 (1.5 (15. .26) For other dimensions..02) C Cable Departure Cable Applicable: Outside Dia.09) 373.24) Mounting Surface (O-Rings Furnished) Model Numbers Manual Actuator 6(.4 (3. . For the details.85) Dia.14) 57.35) 34 (1. E DEC. 8 . in.83) 132(5.08) 39 (1.Mounting Surface: ISO 4401-AF-10-4-A Plug-in Connector Type DSLHG-10.5 (14.52) 384.34) Position of cable departure can be changed.8 (6.00) F D DC/R : 204.20) "PB" "PA" 45 (1.5 (14.15) SOL a "PA" "PB" Model Numbers DSLHG-10-3-A -N DSLHG-10-3-D -N DSLHG-10-3-R -N Dimensions mm (Inches) D E 53 (2.5 (1. Spotface 6 Places Pilot Pressure Port "X" (For External Pilot Type only) 114.15) AC : 50. .5 (14.75) Hex. refer to DSLHG-04 valve on page 466. Screw 6(. .7(4.24) Dia.50) Cylinder Port "B" Cylinder Port "A" DC/R : 54.08) 53 (2. SOL a SOL b 72 (2.5 mm2 (.09) 57.3 (4.70) 64 (2.25) 387.26) Dia.1 .24) Hex.7(2. see "DSLHG-10. .) Conductor Area .5(.39 in.25) 364.24) 27 (1.4(8.23) 158.12) SOL b "BT" "AT" E 308.54) 53 (2. .-A -N DSLHG-10. Soc.5 (7.06) Flow Adj. 2 472 Multi Purpose Control Valves DIMENSIONS IN MILLIMETRES (INCHES) .2 (2.2 (3. Not Exceeding 1.80) 27.-N-13/1390 99 (3.25) 198 (7.4(7.50) 106.5 (1.80) Tank Port " T" 21. 285.90) 53 (2.5 (15.73) 102 (4. Two Locating Pins 6 (.10 mm (.09) 350.00) Pilot Drain Port "Y" (For External Drain Type only) 79. Through 32(1.1 .09) D 3 (.77) "BT" "AT" DSLHG-10.05) AC : 196.7(2.-D -N DSLHG-10.5(11. 24) Hex. DSLHG-10-5A.55) Hex. For other dimensions.70) 64 (2.55) Hex. "PA" E "AT" Lock Nut 19(.-N on the previous page.24) Hex.5 (17.-N-13/1390 DSLHG-10-5W.14) 57.26) E Multi Purpose Control Valves "PB" DEC.75) Hex.5 (14.-N-13/1390 Fully Extended 154.15) Counterbalance Pressure Adj.52) 439.-N on the previous page. see DSLHG-10. Screw 14(.25) 387. Multi Purpose Control Valves For other dimensions.-N-13/1390 DSLHG-10-4A. INC.08) D Lock Nut 14(.-N-13/1390 Fully Extended 309(12.17) D Lock Nut 14(. "AT" "BT" "PA" "PB" Model Numbers DSLHG-10-4W-A -N DSLHG-10-4W-D -N DSLHG-10-4W-R -N Dimensions mm (Inches) D E 53 (2.31) Counterbalance Pressure Adj. Soc. 1 For other dimensions.25) 1 For other dimensions. "PA" SOL a "AT" E SOL b 363.87) 64 (2.5(6. Soc. DEC.2 .90) 154. DIMENSIONS IN MILLIMETRES (INCHES) 473 .5 (17.08) Fully Extended 309(12.09) 428. INC.-N" drawing left.55) Hex.42) 57.2 . "BT" "PA" "PB" "PB" Model Numbers DSLHG-10-5W-A -N DSLHG-10-5W-D -N DSLHG-10-5W-R -N Dimensions mm (Inches) D E 53 (2.12) 99 (3. see "DSLHG-10-5W.09) 373.-N" drawing left.17) 3 (. Flow Adj.5 (16. Screw 14(.52) 384.75) Hex.13) Flow Adj. 308.5 (15.2 (2. Screw 6(.30) 442.5(6. Fully Extended 53 (2.5 (12. SOL a SOL a SOL b "BT" SOL b 232 (9.55) Hex.2 (2.DIRECTIONAL CONTROLS Mounting Surface: ISO 4401-AF-10-4-A Plug-in Connector Type DSLHG-10-4W. see "DSLHG-10-4W.13) Lock Nut 19(. Screw 6(.5 (15.09) SOL b SOL a "AT" "BT" 232 (9.5 (14. see DSLHG-10. 6.8 2.2.4 474 Multi Purpose Control Valves . List of Seals for Main Valves Item Name of Parts 15 16 17 18 19 20 O-Ring O-Ring O-Ring O-Ring O-Ring Back Up Ring Part Numbers DSLHG-04 DSLHG-06 SO-NB-P22 SO-NB-G30 SO-NB-P22 SO-NB-P30 SO-NB-P9 SO-NB-P14 SO-NA-P8 SO-NA-P10 SO-NB-P8 SO-NB-P9 SO-BB-P8 SO-BB-P10 Item 24 Pilot Selector Valve List DSLHG-10 SO-NB-G40 SO-NB-P42 SO-NB-P14 SO-NA-P16 SO-NB-P11 SO-BB-P16 Qty. Item 13 Orifice The timing of flow path opening/closing can be adjusted as required by selecting the appropriate pilot orifice diameter. Dia. 0.6. 1. 1.5 DSLHG-10 1.4 1. please specify the seal kit number listed on page 478. another orifice should be ordered.0. 1.4. Pilot Valve Refer to page 478 for Pilot Valve Model Numbers.1 .2 DSLHG-06 1.0 1. at Pressure Selectable Built-in over 20 MPa(2900 PSI) DSLHG-04 1. see page 476.5.8. Note: For details of Pilot Selector Valve.2 1. Standard built-in orifice diameters and selectable orifice diameters are listed in the table below. 0. 2.-13/1390 SOL b SOL a 26 24 Note) Main valve is same as above drawings.-13/1390 2 26 27 14 25 13 ifi Or c o ef T rA ifi Or 13 f ce o A rP 14 SOL a 12 SOL b i fi Or 24 7 13 Y Z Y Z Section Y-Y c o ef rB T ifi Or c o ef rP B 13 Section Z-Z 21 23 22 10 23 9 20 18 15 6 5 3 4 16 11 17 1 6 7 8 2 19 DSLHG-04/06/10-3. 4 4 2 4 4 4 Multi-Purpose Control Valve Model Numbers 24 Pilot Selector Valve Model Numbers DSLHG-04-1 DSLHG-04-2 DSLHG-04-3 DSLHG-06-1 DSLHG-06-2 DSLHG-06-3 DSLHG-10-1 DSLHG-10-2 DSLHG-10-3 CG-04-1-10 CG-04-2-10 CG-04-3-10 CG-06-1-10 CG-06-2-10 CG-06-3-10 CG-06-1-10 CG-06-2-10 CG-06-3-10 Note: When ordering the seals.■ List of Seals for Main Valve. 1. Pilot Selector Valve and Orifice DSLHG-04/06/10.0 0. Orifice Type TP-OPT-1/16 x d Orifice Diameter "d" mm Model Numbers Standard Max. When the diameter of the orifice is to be changed. See page 477 for the details of the pilot selector valves. See the previous page for Item Multi Purpose Control Valves 13 Orifice.-10 CG-04-5A.DIRECTIONAL CONTROLS ■ List of Seals for Main Valves and Pilot Selector Valve DSLHG-04/06/10-4W. Note 2: When ordering the seals. please specify the seal kit number listed on page 478.-10 CG-04-5W.-12/1290 5A 7 19 24 26 3 Multi Purpose Control Valves 13 O rif i O ri f i ce fo r AT PA 36 37 33 32 DSLHG-04/06/10-5W. 475 . 4 4 2(1) 2(1) 2 2(3) 4 2(3) Note 1: The figures in ( ) indicate the quantity of seals used for 4A and 5A.-10 CG-04-4W. Multi-Purpose Control Valve Model Numbers DSLHG-04-4ADSLHG-04-4WDSLHG-04-5ADSLHG-04-5WDSLHG-06-4A DSLHG-06-4W DSLHG-06-5A DSLHG-06-5W DSLHG-10-4A DSLHG-10-4W DSLHG-10-5A DSLHG-10-5W Pilot Selector Valve Model Numbers Item 34 Item 32 CG-04-4A.-12/1290 13 PB BT 13 31 rif i O O 1 ce fo r ce fo r rif i ce fo r 25 13 31 Section W-W 28 W Z W Z Section Z-Z 30 30 29 16 12 19 E 11 21 3 10 15 18 17 14 22 20 27 23 6 5 8 DSLHG-04/06/10-4A.-12/1290 36 32 24 26 34 4 35 32 2 6 5 9 19 7 11 12 Note) Main valve is the same as above drawings. Pilot Valve Refer to page 478 for Pilot Valve Model Numbers.-10 CG-06-4A-10 CG-06-4W-10 CG-06-5A-10 CG-06-5W-10 CG-06-4A-10 CG-06-4W-10 CG-06-5A-10 CG-06-5W-10 CG-04-3-10 CG-06-3-10 CG-06-3-10 Note: Fill "B" or "H" representing the pressure adjustment range in section marked with . List of Seals for Main Valves Item Name of Parts 19 20 21 22 23 24 25 26 O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Back Up Ring DSLHG-04 SO-NB-P22 SO-NB-P22 SO-NB-P16 SO-NB-P14 SO-NB-P9 SO-NA-P8 SO-NB-P8 SO-BB-P8 Part Numbers DSLHG-06 SO-NB-G30 SO-NB-P30 SO-NB-P22 SO-NB-P20 SO-NB-P14 SO-NA-P10 SO-NB-P9 SO-BB-P10 Pilot Selector Valve List DSLHG-10 SO-NB-G40 SO-NB-P42 SO-NB-P30 SO-NB-A122 SO-NB-P14 SO-NA-P16 SO-NB-P11 SO-BB-P16 Qty. ■ List of Seals (Pilot Selector Valves) CG-04/06-1-10 X X 12 1 15 5 2 7 6 14 8 13 10 17 Section X-X 9 CG-04/06-2-10 X X 3 16 11 4 12 1 15 5 2 7 14 8 6 13 10 17 Section X-X 9 CG-04/06-3-10 X X 4 11 16 3 14 8 13 10 18 12 1 15 5 2 7 9 6 14 8 Section X-X List of Seals CG-06 CG-04 Item Name of Parts 14 15 16 17 O-Ring O-Ring O-Ring O-Ring Part Numbers SO-NB-P10 SO-NB-P8 SO-NB-P8 SO-NB-P8 Quantity CG-04-1 CG-04-2 CG-04-3 5 5 3 8 7 7 2 2 1 1 Quantity CG-06-1 CG-06-2 CG-06-3 SO-NB-P10 3 5 5 SO-NB-P9 8 7 7 SO-NB-P8 2 2 SO-NB-A014 1 1 Part Nmbers Note: When ordering the o-rings. please specify the seal kit number listed in page 478. 476 Multi Purpose Control Valves . please specify the seal kit number listed in page 478.DIRECTIONAL CONTROLS ■ List of Seals (Pilot Selector Valves) CG-04/06-4W-10 Y 3 4 2 30 28 19 20 24 6 25 1 13 12 17 29 23 9 8 Section Y-Y 7 5 10 12 26 27 22 11 32 Y 31 26 16 14 18 21 15 CG-04/06-4A-10 CG-04/06-5A-10 1 1 21 15 14 16 26 13 12 CG-04/06-5W-10 Y 3 4 2 30 28 19 20 Multi Purpose Control Valves E Y 24 6 25 18 17 29 1 23 9 8 Section Y-Y 7 5 Y Y 32 31 List of Seals CG-06 CG-04 Item 24 25 26 27 28 29 30 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Back Up Ring Part Numbers SO-NB-P12 SO-NB-P9 SO-NB-P10 SO-NB-P8 SO-NA-P6 SO-NB-P8 SO-BB-P6 -4W2 2 3 2 2 8 2 Quantity -4A. Multi Purpose Control Valves 477 .-5W1 2 2 1 4 2 1 2 8 8 2 1 -5A1 1 1 8 1 Note: When ordering the seals.-5W1 2 2 1 4 2 1 2 8 8 2 1 -5A1 1 1 8 1 Part Nmbers SO-NB-P16 SO-NB-P11 SO-NB-P10 SO-NB-P8 SO-NA-P9 SO-NB-P9 SO-BB-P9 -4W2 2 3 2 2 8 2 Quantity -4A. .-1390 DSG-01-2B2.-7090 KS-DSLHG-10-5W.-7090 KS-DSLHG-10-5A.-13 DSLHG-04-2...-13 DSLHG-10-4W..-1390 DSG-01-2B2.-70 DSG-01-3C9.-13 DSLHG-04-1.-7090 KS-DSLHG-06-5A.-7090 KS-DSLHG-04-1..■ List of Seal Kits and Pilot Valves Seal Kit Numbers Model Numbers Pilot Valve Model Numbers Complete Kit For Pilot Selector Valves DSLHG-04-1..-13 KS-CG-06-5W-10 DSLHG-10-1.-7090 KS-DSLHG-06-4W...-13 KS-CG-06-4A-10 DSLHG-06-4W.-70 DSG-01-2B2.-7090 KS-DSLHG-10-4W.-7090 KS-DSLHG-06-5W.-1390 DSG-01-2B2.-13 DSLHG-06-4A..-13 DSLHG-06-3.-1390 DSG-01-2B2..-13 KS-CG-06-3-10 DSLHG-10-4A.-13 KS-CG-06-1-10 DSLHG-06-2.-70 (2 Set Req'd) KS-DSG-01.-7090 KS-DSLHG-04-5A.-1390 DSG-01-3C9.-13 KS-CG-06-3-10 DSLHG-06-4A..-70 (1 Set Req'd) KS-DSG-01..-13 DSLHG-04-3.-1390 DSG-01-2B2.-1390 DSG-01-2B2.....-1390 DSG-01-3C9.. fill a symbol representing the type of electrical conduit connection (None: Terminal Box Type..-13 DSLHG-04-3..-70 (1 Set Req'd) KS-DSG-01.-13 DSLHG-04-5W.-7090 KS-DSLHG-04-4W. N: Plug-in Connector Type)..-70 (2 Set Req'd) KS-DSG-01.-70 DSG-01-3C9...-13 KS-CG-06-2-10 DSLHG-10-3..-70 (1 Set Req'd) KS-DSG-01.-7090 KS-DSLHG-04-5W..-7090 KS-DSLHG-04-3.-70 DSG-01-2B2...-13 DSLHG-10-1.-1390 DSG-01-3C9.-13 KS-CG-06-4A-10 DSLHG-10-4W.-70 DSG-01-2B2...-13 DSLHG-06-1..-70 (1 Set Req'd) KS-DSG-01.. Likewise.-13 DSLHG-10-5A. 2: A complete seal kit is composed of seal kit for pilot selector valve....-70 (2 Set Req'd) KS-DSG-01..-70 (2 Set Req'd) KS-DSG-01..-13 DSLHG-06-5W.-1390 DSG-01-2B2..-7090 KS-DSLHG-06-2. See pages 474 and 475 for information on the seals for main valve..-70 (1 Set Req'd) KS-DSG-01.-13 KS-CG-06-5A-10 DSLHG-10-5W..-13 DSLHG-06-5A.-70 DSG-01-2B2.-13 DSLHG-10-4A.. 3: See page 344 for the detailed information on the pilot valves..-7090 KS-DSLHG-10-3......-7090 KS-DSLHG-04-2.-13 KS-CG-06-5A-10 DSLHG-06-5W.-70 DSG-01-3C9.-1390 DSG-01-2B2.-70 (2 Set Req'd) KS-DSG-01..-13 DSLHG-04-4A..-70 DSG-01-3C9.-1390 DSG-01-3C9.-7090 KS-DSLHG-06-3.-7090 KS-DSLHG-04-4A.-13 DSLHG-04-4A.-7090 KS-DSLHG-10-2.-70 DSG-01-2B2...-1390 DSG-01-3C9..-70 DSG-01-3C9....... in section marked .-7090 KS-DSLHG-06-4A....-1390 DSG-01-3C9..-1390 DSG-01-3C9.-70 DSG-01-3C9...-70 DSG-01-3C9.-1390 DSG-01-3C9...-13 KS-CG-04-4A-10 DSLHG-04-4W...-13 DSLHG-04-5A.-1390 DSG-01-3C9.-7090 KS-DSLHG-10-4A..-70 DSG-01-2B2...-70 DSG-01-3C9.-70 (1 Set Req'd) KS-DSG-01.... seal kit for pilot valve and seal for main valve..-1390 DSG-01-3C9.-13 KS-CG-04-5A-10 DSLHG-04-5W.-13 DSLHG-04-2.-1390 DSG-01-3C9..-70 (2 Set Req'd) Note 1: Fill coil type (a symbol representing current/voltage) in section marked .-13 KS-CG-04-5W-10 DSLHG-06-1..-13 DSLHG-06-4W...-70 DSG-01-3C9.-70 DSG-01-3C9.-13 KS-CG-06-4W-10 DSLHG-06-5A....-70 DSG-01-2B2.-7090 KS-DSLHG-10-1.-13 KS-CG-06-5W-10 KS-CG-04-1-10 KS-CG-04-2-10 For Pilot Valves KS-DSG-01..-70 DSG-01-3C9.-1390 DSG-01-3C9.....-13 DSLHG-10-2.-13 DSLHG-10-5W.-70 DSG-01-2B2. 478 Multi Purpose Control Valves .-13 KS-CG-06-2-10 DSLHG-06-3.-13 DSLHG-06-2.-7090 KS-DSLHG-06-1.-1390 DSG-01-2B2.-70 DSG-01-3C9.....-70 DSG-01-2B2..-13 DSLHG-04-4W..-13 KS-CG-06-4W-10 DSLHG-10-5A.-13 KS-CG-06-1-10 DSLHG-10-2.-13 DSLHG-10-3..-13 KS-CG-04-4W-10 DSLHG-04-5A. DIRECTIONAL CONTROLS How to Change Pilot & Drain Connection Pilot Connectio n and Drain Connectio n can be change d easily with a disconnection/connectio n of pilot plug. When changing to Internal Pilot-Internal Drain Type. wind a sealing tape around the plug 4 and then thread it into the port "Y". Pipe Plug 3 Pipe Plug 4 for Drain Connection Selection SOL a SOL b Pipe Plug 2 for Pilot Connection Selection D Pipe Plug 1 E Multi Purpose Control Valves E DSLHG-04 Section E-E Section D-D E D DSLHG-06/10 Pipe Plug 2 for Pilot Connection Selection Pipe Plug 1 Pipe Plug 4 for Drain Connection Selection Pipe Plug 3 SOL b SOL a D E Thread "Y" E D Multi Purpose Control Valves Section E-E Section D-D 479 . In case of DSLHG-06/10. 1) Remove pipe plug 3 . 4) In case of DSLHG-04. 2) Remove pipe plug 2 . then fit the plug into the port. 3) Wind a sealing tape around the pipe plug 3 . The following drawings give illustrations of External Pilot-External Drain Type. the following procedure may be followed. then fit the plug into the port. 3) Wind a sealing tape around the pipe plug 1 . 2) Remove pipe plug 4 . fit the plug into the port "Y" on the sub-plate. External Pilot I n t e r n a l P ilo t (See Section E-E) External Drain I n t e r n a l D r a in (See Section D-D) 1) Remove pipe plug 1 . American Design Standard 1/4-20 UNC 2-1/4Lg. Mass kg(1bs.) Being 50-60 Hz common service AC solenoids.03W 03 -C. R200 -21 Design Number Design Standard 10 None: Japanese Std. N.288 12 10.240 220 192 .35 (.10 0.110 200 180 .43 0.79 0. D100 DC Rectified R100. Model Number Designation F- CD S T -03 F: CDS: Special seals Solenoid for phosphate Operated ester type Poppet fluids Type (Omit if not Two-Way required) Valves -D1 2 Valve Type 01 C: Cartridge Type Coil Type DC D24 03 T: Threaded Connection G: Gasket Mounting -C Valve Size Special Seals Series Number Type of Connection C: AC 03W (Piping Size 1/4) Normally DC 03 (Piping Size 3/8) Closed AC 03 A100. Mounting There are no mounting restrictions for any models.■ Solenoid Operated Poppet Type Two-Way Valves These valves are used for opening/closing the oil path by having the poppet valve operated with an electric signal via solenoid.85 (1.95 0.13. K-Series DC Solenoid which has a reputation for excellent DC control is employed.47 0.264 240 216 .6 .33 0. "JIS" & European Design Std. (Coil type of CDSC-01 is with Surge Suppressor. "JIS" 80: European Design Std.30 26 0. continuous energies time is restricted with Max.25 (.. the valve can be removed without removing the wiring.20 26 1. American Design Std. Solenoid Ratings Electric Source Coil Type Frequency (Hz) 50 A100 A120 AC A200 A240 DC (K Series) AC DC Rectified D12 D24 D48 R100 R200 60 50 60 50 60 50 60 50/60 Voltage (V) Source Serviceable Rating Range 100 80 .1) 0.17 0.) Graphic Symbol X Y Instructions Direction of flow when the solenoid is energised These valves do not allow flow from Y to X when the solenoid is energised.-21 1 Max. do not require rewiring when the applied frequency is changed.40 0. A120 A200. 90: N.8 100 90 . the internal leakage is quite small and there is no worry about hydraulic lock.015) Approx.55 0.9) 1.2) 14 (2030) 2 or less 0.220 200 180 .46 0.25 (.15 CDSC-01 is available with coil type “D24” only.28 0.36 0. Flow L /min (U. 21 21 21 Mounting Bolts Mounting bolt in the table below is attached only for Gasket mounting type valve (CDSG-03).18 0.48 0. The maximum flow means the limited flow without inducing any abnormality to the operation (changeover) of the valve.8) 240 AC: 300 DC: 240 R: 120 0.144 200 160 . Socket Head Cap Screws (2pcs. there is a possibility that the oil may not flow even after the solenoid is energised because of the residual air in the valve. Operating Internal leakage Max. 30 min. and also the energies ratio less than 90 %. At the time of test run At the time of test run.) Valve Model Numbers CDSG-03 480 Japanese Standard "JIS European Design Standard M6 60 Lg.4 48 43. Because these are of poppet type. 90: N. American Design Std. Because both AC and DC solenoids employ the plug-in type electrical wiring. None: Japanese Std. (Coil type of CDSC-01 is flying lead wire only. When the valve is operated at 18.GPM) CDSC-01-C-D24-10 CDSC-03-C.015) or less 0.0) 50 (13.2 . 90: N.85 (1.12 0.S.40 2.8 .120 110 96 .9) 0.100 100 90 .132 120 108 .-21 CDSG-03-C. D24. None: Japanese Std. Specifications Model Numbers Max.2 24 21.-21 CDST.20 0.26. 2. American Design Std.86 0.5 Mpa (2680 PSI) or higher pressure. A240 D12. "JIS" & European Design Std.52.55 1. Solenoid Operated Poppet Type Two-Way Valves . Changeover Frequency Pressure cm3/min MPa (PSI) (cu.93 0.5 (1.220 Current & Power at Rated Voltage Inrush Holding Power (A) (A) (W) 0.) 0.56 0.23 0.in./min) min-1 (Cycles/Min) 21 (3050) 15 (4. 96 1.0 32.0 14 (2030) 50 (13.07 1. the pressure drop ( P') may be obtained from the formula below. For any other viscosity.4 21.0 20.0 44. the following figures show how the measurement is made.S.0 44.2) 100. P' = P (G'/0.GPM Flow Rate Flow Rate Note: Measuring has been made for the CDSC-03 (Cartridge type) when it is equipped with the same body as the threaded connections and the gasket mounting type. Test Circuit Pressure Detector Model Number Solenoid Types CDSC-01 DC AC CDS -03 Result of measurement T4 T1 DC AC DC Rectified Shifting time (ms) Condition Flow Rate SOL "ON"(Open→Close) SOL "OFF"(Open→Close) Pressure "P" L/min T4 (ex. varies according to the hydraulic circuit and operating conditions.0 12.850) Y X→ 0 20 98 4 U.S.2) 66.0 142.0 Y X Viscosity Y→ 100 SSU 77 Factor 0.2) 43.S.30 For any other specific gravity (G').850) Changeover Time Changeover time. 150 1.03 1.6 27.09 1.19 1.4 X 0 E 200 Pressure Drop P Pressure Drop P 200 MPa 1.0 146. As an example.0 22.2 100 50 0 50 L /min 0.0 21 (3050) 15 (4.0 14 (2030) 50 (13.0 108.850 T3 P T2 SOL ON Time OFF Solenoid Operated Poppet Type Two-Way Valves 481 .4 Y X X 0 0 12 13 U.32 1.27 1.23 1.5 50 0 mm2/s 15 5 0 15 L/min 10 2 1 30 141 186 232 278 324 371 417 464 40 50 60 70 80 90 100 0.6 X Y 0 0 0 10 20 2 4 30 6 8 40 1.2) Solenoid Operated Poppet Type Two-Way Valves Pressure Drop P 200 Hydraulic Fluid: Viscosity 30 mm2 (141 SSU).91 1.14 1.0 41.0 30.GPM 10 X 150 10 0 2 30 20 4 6 8 40 10 50 L /min 12 13 U. multiply the factors in the table below.0 10 (1450) 15 (4.0) 47.35 For any other specific gravity (G').5 X For any other viscosity.28 1.8 Y Y 0.8 Y Y 0. multiply the factors in the table below. Viscosity mm2/s 15 SSU Factor 77 20 30 40 50 60 70 80 90 100 98 141 186 232 278 324 371 417 464 0. in particular.0 10. the pressure drop ( P') may be obtained from the formula below.0) 86.DIRECTIONAL CONTROLS Pressure Drop ● CDSC-01 PSI MPa 1.00 1.2 X 150 100 50 0.19 1.GPM) 44.) MPa (PSI) (U.0 11.0 7 (1020) 50 (13.24 1.0 44.0 73. Specific Gravity 0. T2 and T4.0 27.GPM 3 Flow Rate ● CDSC-03 ● CDST-03 ● CDSG-03 ● CDST-03W Hydraulic Fluid: Viscosity 35 mm2 (164 SSU).0 14 (2030) 50 (13.87 0.2) 60.850 PSI PSI MPa 1.0 38.0 54.0 114.84 0. P' = P (G'/0.0 66.4 29.6 1.0 7 (1020) 50 (13.14 1.81 0.2) 104.0 24.0 7 (1020) 50 (13.S.) T3 T1 T2 (ex. Specific Gravity 0. 1. 0.6 Port "X" R0.5 .9 .7(.244) 6.3(R.75) Dia.00) 48 (1.94) Free Flow Outlet Port "X" Free Flow Inlet Port "Y" 10(.9(.56) Flying Lead Wire 25. of the cartridge is well fitted to the component surface ( surface in the left drawing).008) How to Mount When mounting.5(. 27(1.236) Dia. making sure that the collar 24 (..5(.4724) Dia.39) 55 (2. Loosen the nut .114) 2. A M20 × 1 Thd.2 1. 19(. R MODEL CDSC-01-C-D24-10 DC24V YUKEN KOGYO CO. A Note: The fitting portion of o-rings should have a good machined finish.57) Across Flats 25 (.50) Dia.52 IN.2(.027(.1 (. Coil 30 (1.0.6 45° 3. VOLTAGE 24(. 482 Solenoid Operated Poppet Type Two-Way Valves .098) 15° 20° 22.94) Dia..236) Dia.5.000(. 16 (. lbs) DIMENSIONS IN MILLIMETRES (INCHES) Details of Mounting Holes Min. 2.059) 6.51) 65 (2.0(. 14. JAPAN 38(1. then remove the coil.47) Dia.244) 6.063) 19.1 .18) Core Tightening End Tightening torque : 25.55) (. Nut Tightening torque : 3.30. LTD.6 Nm (230 .6(.2(.6(.5(. 12(.75) 14 0.4735) 12.4(.18) Dia. Port "Y" 12.98) 24 (.472) 2. the following steps must be followed: 1.772) 19.9 Nm (35 .630) 0.893) 22.5 (.004 .012) 6.0(. 3.3(.5(1.004) Dia.270 IN.2(. Min. Thread the cartridge.17) 24(.89) 19(.764) 1.004) M20 × 1 Thd.012) 0.1(. lbs) 12(. Attach the coil and secure it with a nut.94) Dia.20) CDSC-01-C-D24-10/1090 AWG 18 140 (5.94) Dia. 30(1.890) Dia. Solenoid Operated Poppet Type Two-Way Valves 483 . 20˚ Max. 40 (1. Nut Tightening Torque : 6.14) Dia..6299) Note: The fitting portion of O-rings should have a good machined finish..39 in. 1bs.57) 44 (1.) 20 (.) M30 1.. 35(1. Conductor Area . Attach the coil and secure it with a nut.DIRECTIONAL CONTROLS CDSC-03-C-A -21/2190 Models with AC Solenoids 29(1.5 Thd.. in.31-. 1 (..5 Thd. 15 32. When mounting.008) 45˚ 18 (.94) (. 2.... Free Flow Inlet Port "Y" 48 (1.. DIMENSIONS IN MILLIMETRES (INCHES) Details of Mounting Holes 32.2 (R ..38) Dia.2 (3. Not Exceeding 1.71) 14 (.73) 27 (1.. 8-10 mm (.75) Three positions of cable departure are available in 90 increments.969) 24.4(. making sure that the collar 35 (1..4 (1.7 (1.24) O-Ring SO-NB-P26 Space Needed to Remove Coil 69 (2.961) M30 How to Mount 28..12) Dia.6(.. Thread the cartridge.6310) Dia.39) 54 (2..55) Dia.47) 39 24 17. then remove the coil.79) 88.0023 Sq. 3.5mm2 (..0-7.) 27..5Nm (53-66 in..14) 1.70) Free Flow Outlet Port "X" O-Ring SO-NB-P12 16(. Loosen the nut .7(1.027(..38) Dia. 16..54) (.06) Cable Departure Cable Applicable: Outside Dia . E Solenoid Operated Poppet Type Two-Way Valves The position can be changed by loosening the nut .000(. of the cartridge is well fitted to the component surface ( A surface in the left drawing).287) A R 0.5 (1.04) 24.) Dia.295) Dia. 14 (..63) Dia.5 (1.. "Y" "X" 16.9(1.72) 86 (3. 1bs.89) Coil 31..13) 19 (. Be sure to retighten the nut after changing the position.. the following steps must be followed: 1.08) Wrench Flats for Fixing Cartridge Tightening Torque : 30-49 Nm (266-434 in.55) 3.5 (. 52) 15 (.5 (.07) 57.08) Three positions of cable departure are available in 90 increments.54) 27.74) Coil 47(1. 1bs. refer to the "Models with AC Solenoids".59) 31.59) 34 (1.85) Dia.7 (.) Nut Tightening Torque : 10.05) 24.5 (1. 1bs.5 (. 1bs.3-11.96) 100.7 (.2 (2. refer to the "Models with AC Solenoids".5 (3.96) 18.CDSC-03-C-D -21/2190 Models with DC Solenoids 47.85) Dia.34) Solenoid Operated Poppet Type Two-Way Valves . 1bs.87) 22 (.5 (4.87) Wrench Flats for Fixing Cartridge Tightening Torque : 30-49 Nm (266-434 in.74) 39 (1.) 75. For other dimensions. Nut Tightening Torque : 10.5 (1.24) 18.2 (2.96) 52 (2.09) 24.) Space Needed to Remove Coil 52 (2.5 (1.96) 53 (2.) 31.3 Nm (91-100 in.3 Nm (91-100 in.24) Coil 47(1.96) 64 (2.2 (2. For other dimensions. DIMENSIONS IN MILLIMETRES (INCHES) CDSC-03-C-R -21/2190 Models with R Type Solenoids Wrench Flats for Fixing Cartridge Tightening Torque : 30-49 Nm (266-434 in. 484 Space Needed to Remove Coil 75.5 (1.3-11.25) 15 (.05) 103. .89) Three positions of cable departure are available in 90 increments.. 45 (1.F CDST-03-C.98) 53 (2..-21 Rc 3/8 CDST-03W-C.04) Free Flow Outlet Port "X" Space Needed to Remove Coil 48 (1.5 (.18) 36. Max.54) 118..13) Three positions of cable departure are available in 90 increments.5 (4.89) 91 (3. 03W..73) 1 (.46) 75. refer to CDSC-03 on the previous page. 2: The position of cable departure can be changed..0023 Sq.. refer to CDST-03. Not Exceeding 1..5 (.97) Free Flow Outlet Port "X" "A" Thd...98) For other dimensions. in.75) (.5mm2 (. For the detail.13) (. Not Exceeding 1.-2180 3/8 BSP.18) 36.95) 19 18..52) Note: The position of cable departure can be changed. Spotface 2 Places Free Flow Inlet Port "Y" "A" Thd.) 91 Space Needed to Remove Coil (3.. 45 (1..) Dia.98) 106.5mm2 (. 11(.5 (1.DIRECTIONAL CONTROLS CDST-03.96) 39 (1.-2190 3/8 NPT 52 (2. CDSG-03-C.. Solenoid Operated Poppet Type Two-Way Valves 485 .2 (2.43) Dia. 25 (... Through 11(.93) 50 (1.2 (1. Mounting Surface (O-Rings Furnished) Note 1: For models with DC solenoids and models with R type solenoids.97) Mounting surface should have a good machined finish. refer to the "Models with AC Solenoids".43) Dia.5 (...71) 37 (1.58) 54 25 (2.-21/2190 Free Flow Inlet Port "Y" 39 (1.31-... 03W-C...F CDST-03W-C.95) 19 18. Through 11(.0023 Sq.25) 37...09) 52 (2.28) Dia.-2190 1/4 NPT CDST-03-C...2 (2. in.5 (.05) Space Needed to Remove Coil 25 (. 8-10 mm (.36) DIMENSIONS IN MILLIMETRES (INCHES) Cable Departure Cable Applicable: Outside Dia . Spotface 2 Places 25 (.46) 7(.2 (4.77) 60 (2.2 (1...05) 49.-21 Rc 1/4 CDST-03-C. CDST-03W-C.58) 54 (2.43) Dia. 8-10 mm (.67) Mounting Surface 49 (1.09) 57.. (Opposite Side) Models with R Type Solenoids 104 (4. Conductor Area .98) Models with AC Solenoids 18 (..2 (4..75) (.39 in.73) 106.) Dia.39 in..93) 50 (1..5 (1. For the detail. 7(.2 (1..-2180 1/4 BSP.72) 39 (1.28) Dia.) Models with AC Solenoids 7.54) Space Needed to Remove Coil 25 (.43) 118.43) 49.46) 37.54) 48 (1.30) E Solenoid Operated Poppet Type Two-Way Valves Models with DC Solenoids 101 (3.5 (4.98) 64 (2.98) 49 (1.96) 75.2 (2.77) 60 (2.67) 69 (2.. Conductor Area .30) Model Numbers "A" Thd. refer to CDSC-03 on the previous page.31-.-21/2180/2190 Cable Departure Cable Applicable: Outside Dia ...2 (1...36) 7.. please specify the seal kit number. Seal Kit Numbers 1 1 1 1 KS-CDSC-01-10 1 1 Note: When ordering the seals. 486 Solenoid Operated Poppet Type Two-Way Valves .■ List of Seals and Coil Ass'y CDSC-01-C-D24-10/1090 5 Item 6 10 11 12 13 14 7 12 6 Name of Parts Coil Ass'y O-Ring O-Ring O-Ring O-Ring O-Ring 8 3 4 10 11 14 2 Part Numbers 2697-VK317470-3 TK280163-7 SO-NB-P18 SO-NB-P16 SO-NB-P9 SO-NB-A014 1 13 Qty. GDM-211-B-11 Seal Kit Numbers KS-CDSC-03-20 KS-CDSG-03-20 Solenoid Operated Poppet Type Two-Way Valves E GDM-211-B-11 GDME-211-R-B-10 Change of supply voltage The supply voltage can be changed by replacing the coil. CSA1-100-20 CSA1-120-20 CSA1-200-20 CSA1-240-20 CSD1-12-20 CSD1-24-20 CSD1-48-20 CSR1-100-20 CSR1-200-20 1 Coil No.-21 Note: When ordering the seals.-21 CDSG-03-C. Solenoid Operated Poppet Type Two-Way Valves 487 . please specify the seal kit number from the table right.-21 CDST-03 -C. Valve Model No.DIRECTIONAL CONTROLS ■ List of Seals. Coil Ass'y and Connector Ass'y CDST-03 -C. Remarks 1 1 1 2 only for CDSG Valve Model Numbers CDSC-03-C. Solenoid Ass'y. C-CSA1-100-20 C-CSA1-120-20 C-CSA1-200-20 C-CSA1-240-20 C-SD1-12-50 C-SD1-24-50 C-SD1-48-50 C-SR1-100-50 C-SR1-200-50 12 Connector Ass'y No.-21/2190 CDSG-03-C.-21/2180/2190 CDSC-03-C. Coil Ass'y and Connector Ass'y No. Solenoid Ass'y. List of Seal Kits Part Numbers SO-NB-P26 SO-NB-P20 SO-NB-P12 SO-NB-A014 Qty.-21/2190 12 1 5 4 3 2 9 13 11 6 8 7 10 14 Solenoid assembly is composed of the parts marked with List of Seals Item 9 10 11 14 Name of Parts O-Ring O-Ring O-Ring O-Ring . CDS CDS CDS CDS CDS CDS CDS CDS CDS -03 -03 -03 -03 -03 -03 -03 -03 -03 -C-A100 -C-A120 -C-A200 -C-A240 -C-D12 -C-D24 -C-D48 -C-R100 -C-R200 Solenoid Ass'y No. 23 0.94) 48(1. DC: 64(2. New: Design 21 86 (3.4(3.96) A Body Body Note: The above drawings give illustrations for the cartridge type. The dimension A at the mounting section remains unchanged. a body is mounted to the hatched section.120 110 96 .5(3.7(.12 0.40 0.39) 20 54 (.52 0. CDS -03 has been model-changed (design 20 to design 21). The solenoid shape changed from circular to hexagonal.6 .39 0.06) 48(1.70) 18.79 0.40 1.55 1.55 0.40 26 29 1.19 0.60 0.06) 24 (.05) Wrench Flats for Fixing Cartridge Hex.46 0.96) R :103. No other changes.110 100 200 180 .75) Space Needed to Remove Coil 69 (2.264 240 216 .26.36 1.43 0.18 0.74) Wrench Flats for Fixing Cartridge Hex.24 0.240 220 192 .93) 52(2.86 0.4 24 43.20 2.47 0.59 0.98 0.56 0.52.89) Dia.96) 88 (3.54 0.47 0. In case of the Thread Connection Type and Gasket Mounting Type.17 0.2(2. Solenoid Ratings There are changes in the inrush current.48 0.28 0.55 0. In addition. No change in the size 15 mm of the spanner for locking cartridges. 19(.288 10.5 (.8 .33 0.65 0.30 0.45 0.49) R : 57.20 0.15 Interchangeability in Installation AC Solenoids Most items of mounting are interchangeable except the dimensions as shown below.72) 23.27 0.25) A DC:100.6 (.8 48 90 .2 (2.93 1.17 2.Interchangeability between Current and New Design Because of solenoid assembly improvements.20 0.08 0. the size of the spanner (core end faces) for locking the CDSC cartridges has been changed to 15-19 mm across flats.2(2.23 0.2 (2. 15(.59) 75.110 100 90 .144 160 . Specifications and Characteristics There are no changes in the specifications and characteristics of the valves themselves.32 26 29 0.25) New: Design 21 DC: 99. 488 Solenoid Operated Poppet Type Two-Way Valves .13) Space Needed to Remove Coil 17. Current: Design 20 DC: 63.132 120 108 .20 0.33 0.13. The dimensions of the body remain unchanged.2 .79) (2.2(2.89) Current: Design 20 A A Body Body DC/R Type Solenoids Most items of mounting are interchangeable except the dimensions as shown below.2 12 21.7(.45 0. holding current and power as shown below.220 200 200 180 .91) R : 103(4.52) R : 57.17 0.08 0.10 1.07) 24.30 0.95 0.220 Frequency (Hz) 50 A100 60 50 60 50 A120 AC A200 60 50 60 A240 DC (K Series) AC DC Rectified D12 D24 D48 R100 R200 50/60 Current & Power at Rated Voltage Inrush (A) Holding (A) Power (W) Current Current New Current New New 1. Electric Source Coil Type Voltage (V) Source Serviceable Rating Range 100 80 .5(4.46) 52. 4.S. Do not connect port "1" to a line subjected to surge pressures.-20 3 DSPC-03-C.0) 0.9 (8. Flow L /min (U.9 (2. be sure to keep the end of the line in the oil. E Port "2" Graphic Symbol 2 1 Specifications Max. see page 491. Water-proof type (conforming to JIS D 0203 Water Spray Test 32) is also available. less than 5 drips per min.25 (.-10 3 DSPG-03-C.6 (1. Maximum flow rates depend on operating conditions. if you use port "1" for tank line.GPM) Model Numbers Port "1" "1" to "2" Flow DSPC-01-C. For details.015) 0.. Smallest internal leakage Internal leakage are very small. which is achieved by the poppet design.DIRECTIONAL CONTROLS ■ Shut-off Type Solenoid Operated Directional Valves The shut-off type solenoid operated directional valves are poppet type solenoid operated two-way directional valves developed to meet the needs of this age such as energy and resources saving. High-response High response is provided by the poppet design.2) 3. Changeover Frequency min-1 (Cycles/Min) Internal leakage cm3/min (cu.4) 3.45 (3./min) 300 or Less 0.0) 1. Protections against dust and water conform to the international electric standard (IEC) PUBL 529 IP64. In the case of "DSPC-01-C-D ".6) 10 (1450) 80 (21. Shut-off Type Solenoid Operated Directional Valves 489 .8 (8.3) 240 or Less 0.2) 1. Operating Pressure 1 Max. use iron material for installation body (cabity).-10 3 2 "2" to "1" Flow Port "2" 40 (10. 3.) Max.6) 25 (3630) AC DC 1.25 (. Mass kg(1bs.in.6 (3. Two mounting types: cartridge and sub-plate Mounting dimensions for both types conform to ISO standard. 2.-20 3 4 DSPG-01-C. In addition.5) Shut-off Type Solenoid Operated Directional Valves Port "1" 1.1) 16 (2320) Approx.015) 0.0 (2.45 (1. American Design Standard DSPG-03 Japanese Standard "JIS" and European Design Standard N.63 2. Cap Screw (4 pcs.0 (6. Mounting Bolts Four socket head cap screws in the table below are included.19 0. the mounting surface should have a good machined finish.25 0.16 D24 24 21.7 (10.Model Number Designation F- DSP G Special Seals Series Number Type of Connection Valve Size C: Cartridge Type 01 G: Sub-plate Mounting 03 F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) DSP: Shut-Off Type Solenoid Operated Directional Valves -01 -C Valve Type -D24 -20 Coil Type Design Number AC A 100 A 200 20 DC D12 D24 10 C: Normally Closed Design Standard None: Japanese Std. American Design Standard 490 Soc.03 0.8 (1. Solenoid Ratings Voltage (V) Electric Source Coil Type Frequency (Hz) 50 A100 60 AC 50 A200 2 DC (K Series) 60 Current & Power at Rated Voltage 1 Source Rating Serviceable Range 100 80 .21 2.44 0. "JIS" & European Design Std. American 90: Design Std. Specify the sub-plate model number from the table above.14 4.23 1.13.8) DSGM-01Y-31 Rc 3/8 DSGM-01Y-3190 3/8 NPT 0.90 2.F DSGM-03Y-2190 3/4 NPT 4. Mass kg (lbs. K-Series DC Solenoid which has a reputation for excellent DC control is employed.4 1.26.22 0. No.38 D12 12 10.6 .6) DSGM-03Y-40 Rc 3/4 DSGM-03Y-2180 3/4 BSP.52 0.42 5.29 0.F DSGM-01-3190 1/8 NPT 0.220 180 .) M5 50 Lg.) 12-15 Nm (106 -133 in. Hd.77 1. 1bs.57 0.F DSGM-01X-3190 1/4 NPT 0.6) DSGM-03X-40 Rc 1/2 DSGM-03X-2180 1/2 BSP.) DSGM-01-31 Rc 1/8 DSGM-01-3180 1/8 BSP.110 100 110 200 200 220 Inrush (A) 90 .69 0.8 (1.0 (6. 80 Lg. 1bs.) .07 2.37 0.8) DSGM-03-40 Rc 3/8 DSGM-03-2180 3/8 BSP. Shut-off Type Solenoid Operated Directional Valves Tightening Torque 5-7 Nm (44 -62 in.18 2. When sub-plates are not used.F DSGM-03-2190 3/8 NPT 3. 2.8) DSGM-01X-31 Rc 1/4 DSGM-01X-3180 1/4 BSP.American Design Standard Sub-plate Thread Model Numbers Size Approx. Valve Model Numbers DSPG-01 Descriptions Japanese Standard "JIS" and European Design Standard N.120 160 .F DSGM-03X-2190 1/2 NPT 3. 10-24 UNC M6 2 Lg.8 (1.45 3. N.31 1. Inrush current in the above table show rms values at maximum stroke.240 Holding (A) 01 03 01 03 2. Sub-plate Model Numbers DSPG-01 DSPG-03 Japanese Standard "JIS" Sub-plate Thread Model Numbers Size European Design Standard Sub-plate Thread Model Numbers Size N.8 .45 1.51 0.57 Power (W) 01 03 29 38 1.37 0. 1/4-20 UNC 3-1/4 Lg.35 5.2 2.4) Sub-plates are available. 96 1.GPM Flow Rate 100 77 98 141 186 232 278 324 371 417 464 0.GPM L /min Models with AC Solenoids U.0 P P 350 Pressure Drop 1.27 1.GPM L /min [Test Conditions] 1. multiply the factors in the table below.14 1. 90 %V Direction of flow "1" "2" 4 90 %V (60 Hz) 10 Direction of flow "2" "1" 10 Flow Rate Flow Rate 8 Pressure: 15 MPa (2180 PSI) Flow Rate: (01) 30 L/min (7. 60 Hz) 6 80 %V (50 Hz) 20 Direction of flow "1" "2" 4 8 ON 100 %V 30 Solenoid 6 OFF OFF 0 Poppet Shift 20 0 Max.DIRECTIONAL CONTROLS Typical Performance Characteristics at Viscosity 30 mm2/s (141 SSU) [ISO VG 46 oils.03 1.S.5 300 DSPG 2.S.GPM L /min 40 100 %V (50.S.6 U.23 1.0 DSPC 100 0.0 100 50 0 10 0 20 0 40 L /min 30 2 Viscosity 2 mm /s 15 Factor SSU 4 20 30 40 50 60 70 80 90 20 0 10 U.GPM L /min 25 T1 15 80 Direction of flow "1" "2" 60 10 40 5 20 0 0 PSI 5 0 1000 10 15 25 MPa 20 2000 3000 PSI Pressure Pressure Drop DSPC/DSPG-03 DSPC/DSPG-01 PSI MPa PSI 2.30 For any other specific gravity (G'). the pressure drop ( P') may be obtained from the formula below.S. 50°C(122°F)] Maximum Flow Rate Typical Changeover Time The zone under each shaded line denotes the flow rate ranges being free of trouble in changeover.S.S.850) Shut-off Type Solenoid Operated Directional Valves 491 .0 250 200 150 DSPC 1.0 DSPG 300 Pressure Drop E Shut-off Type Solenoid Operated Directional Valves Models with AC Solenoids U.5 200 MPa 3. DSPC/DSPG-01 40 Direction of flow "2" "1" 10 30 Models with DC Solenoids U.S.87 0.9 U.09 1.81 0.GPM) (03) 63 L/min (16.GPM) Viscosity: 30 mm2/s (141 SSU) 100 % V Voltage: (After coil temperature rise and saturates) "1" Direction of Flow: "2" T1 T2 10 2 2 Shifting Time (ms) Model Numbers 0 0 5 0 10 1000 15 25 MPa 20 2000 0 0 PSI 3000 Pressure 5 0 10 1000 15 20 2000 MPa 25 PSI 3000 Pressure DSPC/DSPG-03 15 100 100 Direction of flow 20 "2" "1" 80 60 10 40 5 20 0 0 Direction of flow "1" "2" 5 0 10 1000 15 25MPa 20 2000 3000 Pressure DSPC/DSPG-01-C-A 22 30 DSPC/DSPG-01-C-D 69 14 DSPC/DSPG-03-C-A 22 20 DSPC/DSPG-03-C-D 60 80 Direction of flow"2" "1" 25 Flow Rate Flow Rate 20 T2 Models with DC Solenoids U.19 1.5 350 400 2.GPM 6 8 Flow Rate For any other viscosity. 0 0 5 40 10 60 15 80 L /min 20 U. P' = P(G'/0.S. 30) Dia. 4.5 (1.. in.Not Exceeding 1. 18.1-0.35) The position can be changed by loosening the nut 2 . Manual Actuator 6(.8-10 mm (.06) 72. Core Tightening End 15(.01) (1.6634) 16.5 Thd.85) 24 (.2(. Loosen the coil fastening the nut and remove the coil.54) (. lbs. 30.16) O-Ring SO-NB-P18 1. 3.6693) Dia. 4.3(.5(.2 (.09) 85 (3. Attach the coil and fix it with the nut.85) 27. A 3. Port "1" Min. 3 6.5(.59) Across Flats 22 (.3 . 14.2 (.3 (R .57) 10 (.2 R 0. 14.18) .878) 21.732) Dia. 20. M20 492 1.) 20 (.6 DIMENSIONS IN MILLIMETRES (INCHES) Min.3 Details of Mounting Holes How to Mount When mounting.2(.012) 15 6.244) 6.4(. screw the cartridge in.6(.012) 2.7(. Making use of the core tightening end.6 Port "2" 0...5(.1(.31-.728) 45 1.201) 22. 33(1.5 (2.5 Conductor Area (. Port diameter of 6.39) M20 16. 47 (1.6(.890) 1 .63) (.236) Dia.52) 100 (3.098) 30˚ 3..39 in. Be sure to retighten the nut after changing the position..50 Nm (266-443 IN.827) Min.5 (1.94) 64 (2.79) 53 (2.244) Dia. For other dimensions.571) Max. Shut-off Type Solenoid Operated Directional Valves .0(.5(.6622) Dia.11. Tightening torque for nuts: 10.7(.6703) 17. 22.004) A Dia.) 2.0023 Sq.Mounting Surface: ISO 7789 20-01-0-93 Models with AC Solenoids Three positions of cable departure are available in 90 increments. Tightening torque for iron core assembly: 30 . ...5 (1.027(.-20/2090 1. lbs. Use iron materials for the mounting section.004-.19) 39 16 14.893) 22.3 Nm (91-100 IN. the following steps must be followed.5(. Port "1" O-Ring SO-NB-A015 Port "2" 4 (.82(.89) Dia.87) Nut 1 2 93.000(.69) 0.85(.008) 2..5m m 2 (.24) Dia.) Dia.08) Cable Departure Cable Applicable: Outside Dia.114) 0.571) 0.9(.) Models with DC Solenoids 103 (4.5 Thd.893) 22.0(.87) 48(1.842) 21. recommended.5(1.807) 3 3 17. 1.7 (3.3(. 18. 2. DSPC-01-C.3 30.94) 47. refer to the "Models with AC Solenoids". 000(.42) Dia.-10/1090 Nut 2 O -Ring SO-NB-A119 O-Ring SO-NB-A018 M27 2 Thd. E Models with DC Solenoids 141.866) Max. 3. is 11 (.5(1. Attach the coil and fix it with the nut.) Port "2" 3 When mounting.77) Port "1" 1 4 (. lbs.2(1.74) 69(2.1(. 1.01) (1.74) 27. Conductor Area .DIRECTIONAL CONTROLS Mounting Surface: ISO 7789 27-01-0-93 Cable Departure Cable Applicable: Outside Dia.72) Dia.138) 3..433) mm.6 15˚ R 0. Making use of the core tightening end.866) 3. 36(1.87) Across Flats 27 (1.5 (2. 4.5 (.398) Min. Manual Actuator 6.161) 29.87) 19.56) 34.033(. Min. 22(.4(1..6(1.008) 46. M27 2 Thd.2(.36) 73. 22(.) 69.3(.20) 118.831) 37.1-0. For other dimensions.3 46 (.846) 46.122) 30 ˚ 6. screw the cartridge in. A recommendable port dia.5(1. DSPC-03-C.158) 1.9055) Dia.. the following steps must be followed.26) Port "2" 22. Tightening torque for nuts: 8.3 (4.413) 35.25) Dia.9(1.97) The position can be changed by loosening the nut 2 .63) 22 (.5 (1. Shut-off Type Solenoid Operated Directional Valves 493 .91) 120.39 in. Loosen the coil fastening the nut and remove the coil.012) 0.3 Details of Mounting Holes Shut-off Type Solenoid Operated Directional Valves 1.81) 39 16 (1.16) 32 (1.8996) 22.74) 95 (3.54) (.8984) Dia. Use iron materials for the mounting section.3 (4.5 Nm (75-93 IN. . Tightening torque for iron core assembly: 110-140 Nm (970-1240 IN.66) 0. refer to the "Models with AC Solenoids".5(.) Dia.465) 35. 45˚ 25.480) 37.0(.. 29. lbs.6 A 0. 3.9(1..8 (3.3 (R .2 DIMENSIONS IN MILLIMETRES (INCHES) Port "1" 1.. 2..8-10 mm (. 35(1.9068) 23.31-.5mm2(. Be sure to retighten the nut after changing the position.5-10.05(.3(. Models with AC Solenoids 24.) 2.Not Exceeding 1.85(.82(.378) 3 How to Mount 23.0023 Sq.002) A Dia. in.012) 0.5 (1.8 (2.08) Core Tightening End 22(.95(.1(.984) 0 -2 ˚ ˚ 3.988) 25..98) Dia.004-.5(1.3 (5.8 (2.06) 61.43) 100. 5 (. These ports (2) are not used.28) 31 (1.69) 90 (3.05) 1 74. For details.03) 2 Port "1" 2 5.87) For other dimensions. O-rings for ports: SO-NB-P9 Models with DC Solenoids DIMENSIONS IN MILLIMETRES (INCHES) 137.2 (5.54) 22 (.5 (1. refer to the "Models with AC Solenoids".39 in.56) 40. 494 Shut-off Type Solenoid Operated Directional Valves .29) 39 (1. 1bs. 4.5 (1.-20/2090 Models with AC Solenoids 65 (2.52) 27.37) C' bore 4 Places 128.Mounting Surface: ISO 4401-AB-03-4-A DSPG-01-C. The location and the position of the cable departure can be changed.54) 25 (.08) Cable Departure Cable Applicable: Outside Dia.3-11.92) 27 39 (1.5 (1.2 (2. the body has the O-ring grooves and O-rings are included in the body..5 (5.22) Dia..06) (1.0023 Sq.5mm2 (.09) 27. Through 9.3 Nm (91-100 IN. In addition.22) 7.. Conductor Area .24) Dia.75 (. Ports A and B are used as ports "2" and "1" respectively. The mounting dimensions conform to ISO 4401-AB-03-4-A.43) Port "2" 48 (1. see the cartridge type.54) 53 (2.31) 0.89) 32..93) 43 (1. 8-10 mm(..31-. .87) Manual Actuator 6(.5 (3.. in. 1.) 22 (.5(.41) 64 (2.59) 11 (..08) 25 (. 2. Not Exceeding 1. 3.98) 27 (1.98) 101 (3.) Mounting Surface (O-Rings Furnished) Lock Nut Tightening Torque: 10.98) 49 (1.) Dia.5(.5 (1.06) 83.75 (.. 76) 109.75) (2.49) 39 35 (1.. 32 (1. .5 (1.Not Exceeding 1.25) Dia. The dimensions of mounting surface conform to ISO 4401-AC-05-4-A. in.47) 46 (1. Through 11(. Spotface 4 Places 164 (6.5-10.26) For other dimensions. O-rings for each port: SO-NB-A014 DIMENSIONS IN MILLIMETRES (INCHES) Models with DC Solenoids 187 (7. The location and the position of the cable departure can be changed...62) 19 54 (. These ports (3) are not used.54) (1. Conductor Area .5 (1..08) 35.. 2. see the cartridge type.. refer to the "Models with AC Solenoids".8 (2.) 2 114 (4.13) 2 7(.81) 70 (2.91) 27.) 1. Ports A and B are used as port 2 and port 1 respectively.26) Mounting Surface 3 (O-Rings Furnished) Lock Nut Tightening Torque: 8.0023 Sq.-10/1090 Models with AC Solenoids 2 Port "1" 12 (.) Dia. 1bs. For details.36) Shut-off Type Solenoid Operated Directional Valves 69 (2.DIRECTIONAL CONTROLS Mounting Surface: ISO 4401-AC-05-4-A DSPG-03-C.30) 61.38) E Manual Actuator 6. 4.40) Cable Departure Cable Applicable: Outside Dia..5 (1. Shut-off Type Solenoid Operated Directional Valves 495 .43) 27.38) 121.28) Dia.3 (4.76) Port "2" 92 (3.46) 1 91 (3.40) 73.8 (2. In addition.3(.5mm2 (.08) 32 (1.31-.3 (4.5 (1.54) (1.. 3. the body has the O-ring grooves and O-rings are included in the body.5 Nm (75-93 IN.58) 39 35 (1.39 in.43) Dia.8-10 mm (.78) 35.72) 70 (2. -10 DSPG-01-C. DSPC/DSPG-01-C-A100-20/2090 DSPC/DSPG-01-C-A200-20/2090 DSPC/DSPG-01-C-D12-20/2090 DSPC/DSPG-01-C-D24-20/2090 DSPC/DSPG-03-C-A100-10/1090 DSPC/DSPG-03-C-A200-10/1090 DSPC/DSPG-03-C-D12-10/1090 DSPC/DSPG-03-C-D24-10/1090 SA1-100-N-6055 SA1-200-N-6055 SD1-12-N-6055 SD1-24-N-6055 SA3-100-N-5130 SA3-200-N-5130 SD3-12-N-5130 SD3-24-N-5130 C-SA1-100-N-60 C-SA1-200-N-60 C-SD1-12-N-60 C-SD1-24-N-60 C-SA3-100-N-50 C-SA3-200-N-50 C-SD3-12-N-50 C-SD3-24-N-50 Shut-off Type Solenoid Operated Directional Valves 13 Connector No.-20 DSPG-03-C. 18 12 11 7 5 4 6 9 15 3 1 List of Seals Item Name of Parts DSP -01 Part Numbers Qty. GDM-211-B-11 . List of Seal Kits Valve Model Numbers DSPC-01-C. specify the seal kit number from the table below. Coil Ass'y and Connector Ass'y 13 16 8 17 10 2 Solenoid assembly is composed of the parts marked with . Solenoid Ass'y.-20 DSPC-03-C. 1 1 1 5 1 2 Remarks only for "DSPG" Note: When ordering the seals.■ List of Seals. 12 Coil No.-10 496 Solenoid Ass'y. Seal Kit Numbers KS-DSPC-01-C-10 KS-DSPC-03-C-10 KS-DSPG-01-C-10 KS-DSPG-03-C-10 Valve Model No. 8 9 10 15 16 17 O-Ring O-Ring O-Ring O-Ring O-Ring Back Up Ring SO-NA-P8 SO-NB-A014 SO-NB-A015 SO-NB-P9 SO-NB-P18 5701-VK413831-9 1 1 1 4 1 2 DSP -03 Part Numbers SO-NA-P12 SO-NB-A017 SO-NB-A018 SO-NB-A014 SO-NB-A119 2691-VK418550-0 Qty. Solenoid Ass'y No. Coil Ass'y and Connector Ass'y No. Flanged Connection (CRF) Pilot Operated Check Valves 25 (3630) 50 Threaded Connection(CP T) Sub-plate Mounting(CP G) 03 Flanged Connection(CP F) Check / Pilot Controlled Check Valves U.Check / Pilot Controlled Check Valves Valve Type Graphic Symbols Max. Operating Pressure MPa (PSI) .5 1 2 In-Line (CIT) Check Valves 25 (3630) Right Angle (CRT/CRG) 2 5 5 10 20 10 20 50 100 200 02 03 06 10 03 06 Right Angle.GPM 500 1000 Page 500 1000 2000 5000 L /min 498 10 10 06 100 200 16 24 10 504 10 16 497 .3 1 .S. 74) CIT-06.87) 1/4 BSP.-50 498 "D" Thd.93) CIT-06.-5090 3/4 BSP.04 (6) 0.8) 2. Graphic Symbol Specifications Model Numbers Rated Flow L /min (U. A 133(5.-5090 58 (2.GPM) Max. Model Number Designation CI T -03 -04 -50 Series Number Type of Connection Valve Size Cracking Pressure MPa (PSI) Design Number CI: In-Line Check Valve T: Threaded Connection 02 Design Standards 50 04: 0.8 (1.35 (50) 50: 0.75) Rc 1/4 CIT-02. 90: N.-5080 65 (2.35 (50) 0. Operating Pres.04 (6) 35: 0. 2 Places B A Inlet Port Outlet Port FREE Model Numbers mm (Inches) B CIT-02.3 (.02) CIT-06.-50/5080/5090 85 (22.5 (70) Approx. MPa (PSI) Cracking Pres.1) Rated flow is the approximate flow rate.1 (.) 0.-50 76 (2.-50/5080/5090 16 (4. when there is a free flow pressure drop of maximum 0.61) CIT-10.-50 58 (2.99) CIT-03. CIT-02CIT-03CIT-06CIT-10- -50/5080/5090 -50/5080/5090 -50/5080/5090 -50/5080/5090 "D" Thd.F 1-1/4 NPT Check / Pilot Controlled Check Valves DIMENSIONS IN MILLIMETRES (INCHES) .F CIT-02.85 and a kinematic viscosity of 20 m m2 /s (98 SSU).28) 19 (.3 (5.F CIT-03.8) 0. "JIS" 80: European Design Std. and the cracking pressure is 0.S.99) CIT-06.-50/5080/5090 30 (7.-5090 76 (2.23) CIT-03.-5080 102 (4. MPa (PSI) 25 (3630) 0.66) 0.56) 22 (.24) 60 (2. Mass kg (lbs.5) CIT-10.75) 1/4 NPT CIT-03.36) 1-1/4 BSP. Cracking pressure specified is the pressure required to open the valve and allow free flow.■ In-Line Check Valves These valves allow free flow in one direction and prevent flow in the reverse direction.27) 27 (1. standard type (for petroleum base oils) can be used phosphate ester type fluid.-50/5080/5090 230 (60.F 3/4 NPT Rc 1-1/4 CIT-10. American Design Std. 50 Note: For In-Line Check Valves.04 MPa (6 PSI).5 (70) 03 06 50 50 10 None: Japanese Std.3 MPa (44 PSI).74) Rc 3/8 3/8 NPT Rc 3/4 41 (1.06) 3/8 BSP.-5080 83 (3. the fluid has a specific gravity of 0.-5080 CIT-10.28) 19 (.22) CIT-02.-50 95 (3.-5090 95 (3. S.850 PSI MPa 0.6 80 60 CIT-03-50 0.S.7 0.GPM Flow Rate Pressure Drop ΔP CIT-06 PSI MPa 0. Specific Gravity 0.S.DIRECTIONAL CONTROLS Pressure Drop Hydraulic Fluid: Viscosity 30 mm2/s (141 SSU).4 40 20 0 CIT-10-35 0.6 80 60 CIT-06-50 0.4 40 20 0 CIT-03-35 0.2 CIT-02-04 0 0 0 5 10 1 2 15 3 4 Flow Rate 20 25 6 5 L/min U.2 CIT-03-04 0 0 0 10 20 2 4 30 6 40 L/min 8 10 U.4 40 20 0 0.7 100 0.7 0.2 CIT-06-04 0 0 25 0 75 50 10 125 100 30 20 Flow Rate L/min U.6 80 60 CIT-02-50 CIT-02-35 0.7 100 0.GPM In-Line Check Valves 499 .4 CIT-06-35 40 20 0 In-Line Check Valves Pressure Drop ΔP CIT-02 0.GPM E CIT-03 Pressure Drop ΔP PSI MPa 100 0.2 CIT-10-04 0 0 0 50 100 20 150 200 250 60 40 Flow Rate 300 L/min 80 U.GPM CIT-10 Pressure Drop ΔP PSI MPa 100 0.S.6 80 60 CIT-10-50 0. Cracking pressure specified is the pressure required to open the valve and allow free flow.) 0.F CRGM-06X-5090 Sub-plates are available. MPa (PSI) Approx.6) CRGM-10-50 Rc 1-1/4 CRGM-10-5080 1-1/4 BSP. 90: N.04 MPa (6 PSI).85 and a kinematic viscosity of 20 m m2 /s (98 SSU).6) CRGM-10X-50 Rc 1-1/2 CRGM-10X-5080 1-1/2 BSP.6 (3.35 (50) 50 10 50: 0.-50/5090 40 (10.F CRGM-10X-5090 1-1/2 NPT 5.-50 300 (79.S. Model No. and the cracking pressure is 0. Socket head cap screws in the table below are included.0) 0. the fluid has a specific gravity of 0.5 (12. 1-3/4 Lg. Model Number Designation F- CR T -03 -04 -50 Special Seals Series Number Type of Connection Valve Size Cracking Pressure MPa (PSI) Design Number T: Threaded Connection 03 04: 0. Specify the sub-plate model number from the table above.American Design Standard 3/8-16 UNC 3/8-16 UNC 3/8-16 UNC Qty. American Design Std. None: Japanese Std.04 (6) 1.7) 0. Mass kg (lbs.9 (2.■ Right Angle Check Valves These valves allow free flow in one direction and prevent flow in the reverse direction.04 (6) 50 06 35: 0.4 (5.6 (12.F CRGM-06-5090 3/4 NPT 2. For details. 500 Rated Flow L /min (U. 6 . Operating Pres.5 (70) 50 G: Sub-plate Mounting 03 04: 0.GPM) CRF-10.) Sub-plate Model Numbers Thread Size 3/8 BSP. Graphic Symbol Specifications Model Numbers Rated Flow L /min (U.5 (70) 5.04 (6) 0.6) CRT-06. CRG-06 M10 50 Lg.9 (6.04 (6) 50 06 35: 0. Right Angle Check Valves N.F CRGM-03X-5090 1/2 NPT 1. 4 2-1/4 Lg. When sub-plates are not used.F CRGM-10-5090 1-1/4 NPT 4.6) CRG-06.GPM) CRT-03. contact us. "JIS" 80: European Design Std.-50/5080/5090 250 (66) CRG-03.3) CRF-16. Mass kg (lbs.5 (70) 50 F: Special seals for phosphate ester type fluids (Omit if not required) CR: Right Angle Check Valve Design Standards None: Japanese Std.-50 600 (159) CRF-24.6 (3. CRG-10 M10 55 Lg.American Design Standard Thread Size Approx.0 (6. Mounting Bolts Yuken can offer flanged connection valves described below.7 (12.7 (3.5) 1/2 BSP. Operating Pressure MPa (PSI) 25 (3630) Valve Model Numbers Socket Head Cap Screw Japanese Standard "JIS" European Design Standard CRG-03 M10 45 Lg.6) CRGM-06X-50 Rc 1 CRGM-06X-5080 1 BSP.7 (3.4) 0.3) 0.35 (50) 50 10 50: 0.3) 1 NPT 3.35 (50) 1. the mounting surface should have a good machined finish.F CRGM-03-5090 3/8 NPT 1.3 MPa (44 PSI).-50/5080/5090 125 (33) CRT-10. MPa (PSI) 25 (3630) 25 (3630) Cracking Pres. Sub-plate Valve Model Numbers CRG-03 CRG-06 CRG-10 Japanese Standard "JIS" European Design Standard Sub-plate Model Numbers Thread Size Sub-plate Model Numbers CRGM-03-50 Rc 3/8 CRGM-03-5080 CRGM-03X-50 Rc 1/2 CRGM-03X-5080 CRGM-06-50 Rc 3/4 CRGM-06-5080 N.-50/5090 125 (33) CRG-10. 90: N. when there is a free flow pressure drop of maximum 0.-50/5080/5090 40 (10.1) Rated flow is the approximate flow rate. American Design Std. "JIS" & European Design Std.-50 1300 (343) Max.35 (50) 2.5 (70) 5.-50/5090 250 (66) Type of Connection Threaded Connection Sub-plate Mounting Max.S.7) 0.5) 3/4 BSP. 4 2 Lg.8 (10. -50/5090 CRG-06.11) (1.84) 84.44) (3.56) (3.33) (1.44) (1.5 30 ISO 5781-AG-06-2-A (.7 72 42.82) 11.80) 96.91) (1. Rc 3/8 38 62 36 80.54) (2.-5090 CRT-10.7 (3.18) CRG-06 102 79.85) (1.15) 1-1/4 BSP.24) H E FREE Locating Pin 6(.5 72.24) Locating Pin 6(.4 84.-5080 (4. 3/4 NPT CRT-06.50) 3/8 BSP. 2 Places CRT-03.46) Right Angle Check Valves B Inlet Port Rc 1-1/4 80 107 65 130 65 80 (3.24) Dia.81) 120 (4.43) Dia.3 (.DIRECTIONAL CONTROLS DIMENSIONS IN MILLIMETRES (INCHES) CRT-03.5(.69) Dia.8 (3.F (4.42) (3.-50/5090 Outlet Port 6 (.3 93 60.56) (5.5(.6 (.1 (1.-50/5080/5090 Dimensions mm (Inches) Model Numbers B C D E F "H" Thd.17) (1.38) Mounting surface: ISO 5781-AJ-10-2-A CRG-10.69) 17.-50 Outlet Port CRT-10.83) (1.-50/5090 Outlet Port Inlet Port 20. FREE 123 (4.69) (2.13) 3/4 BSP. Through 17.-50/5080/5090 CRT-10. Spotface 6 Places 40 (1.21) (2.12) (2.5 49 54 74 (2.43) Dia.13) (2.31) 42.1 (3.73) Dia 3/8 NPT CRT-03.-5090 E C D CRT-06.-50 C 11(.66) 97 (3.30) (1.66) (2.46) (2.77) Dia.15) SQ. Through 17.F CRT-06.93) (2. 1-1/4 NPT CRT-10.3 (.24) Dia.F (2.-50 F A A "H" Thd.5 33 44 (1.57) Mounting Surface (O-Rings Furnished) Right Angle Check Valves 501 .84) (3.5 35 ISO 5781-AH-08-2-A (. Spotface 4 Places B A Model Numbers Mounting Surface (O-Rings Furnished) J Dimensions mm (Inches) A B C D E F H Mounting Surface J CRG-03 90 66.37) 21.69) Dia.9 (.-5080 Rc 3/4 54 45 104.-50/5080/5090 CRT-06.-5080 E CRG-03.-5090 CRT-03.4 (4.63) 11.02) (3. F D Inlet Port C 11(.72) 6 (.13) 11. 7(2.1 (.54) 10(.7 (1.3 (2.51) Dia.3 (1. 2 Places 502 1/2 NPT Thread Size E 82.28) Dia.8(.8 (1.1 (1.33) "J" Thd.43) Dia.F 22(.09) 22 (.83) 61 (2.28) 42.81) 48.97) 3/8-16 UNC 140(5.4 (1.83) C 126(4.31) 1-1/4 NPT Rc 1-1/2 177 (6.7 (2. F 27 (1.7 (1.39) Deep A 12(. CRGM-03-5080 10 (.8(. 20(. 2 Places Sub-plate Model Numbers 3/8 BSP.F (5.2 (1.02) 8.69) Dia.35) Dia.1 (3.6(.47) 96 (3.28) Dia. Through 14(.38) 96.40) 82 (3.46) 120 (4.31) CRGM-03-50 15 (.7 (.37) 49. 10(.87) Dia.75) 39. Spotface 4 Places 25.59) CRGM-06-5090 CRGM-06X-5080 3/8 NPT CRGM-03X-50 E CRGM-06-50 CRGM-06-5080 CRGM-03-5090 B 11.39) 50 (1.72) C D 19 (.39) Deep C 10 (. 10(. 20(. 2 Places 116(4.06) 36 (1.77) 21 (. Through 17.79) Deep 6 Places E CRGM-10-50 Thread Size F "H" Thd.39) CRGM-10-50/5080/5090 CRGM-10X-50/5080/5090 CRGM-10X-5080 1/2 BSP.6 (.97) 167 1-1/2 BSP.5 (1.07) 8.F (6. 2 Places Thread Size "A" Thd.15) 24 (.77) CRGM-10-5090 CRGM-10X-50 135 1-1/4 BSP.87) Rc 3/8 "B" Thd.02) 1.35) M10 3/4 BSP. 20(.■ Sub-plate CRGM-03-50/5080/5090 CRGM-03X-50/5080/5090 13(.63) Sub-plate Model Numbers 32(1. Spotface 4 Places 70(2.57) 9.87) A 3/8-16 UNC Rc 1 F 136 (5.94) 44.39) Deep 104(4. Through 14(.7(. Spotface 4 Places CRGM-10X-5090 CRGM-03X-5090 7(.5 (.00) 104 (4.87) 60.09) 33.28) Dia.10) Dia.69) 35.56) D B 124 (4.F Rc 3/4 CRGM-06X-5090 CRGM-10-5080 CRGM-03X-5080 Dimensions mm (Inches) A CRGM-06X-50 Sub-plate Model Numbers Rc 1/2 15 (.39) 7.79) Deep 4 Places 102(4. 2 Places "B" Thd.42) 110 (4.3 (.47) "J" Thd.55) Dia.5(.66) 84.51) Dimensions mm (Inches) 150 (5. M10 3/8-16 UNC M10 3/8-16 UNC .9 (1.91) M10 1 BSP.03) "H" Thd.F 3/4 NPT "H" Thd.26) 19.54) 79.18) 45 (1.F 1 NPT 82.66) B E 7(.79) Deep 4 Places CRGM-06-50/5080/5090 CRGM-06X-50/5080/5090 11.41) 31.75) B 16.24) 22 (.77) 130 (5.96) 11.94) 45 (1.12) 28(1. 16 (.57) 1-1/2 NPT Right Angle Check Valves "J" Thd.8 (3.91) 21 D (.44) 90 (3.66) 62.3 (3.31) 67. Rc 1-1/4 12 (.76) F 90(3.1 (.24) 22 (.44) "H" Thd.3 (3. 10(.88) D 77 (3.78) 30 (1.87) 11(.5 (1.13) 22 (. M10 3/8-16 UNC M10 3/8-16 UNC DIMENSIONS IN MILLIMETRES (INCHES) A "A" Thd.5 (2.23) 102 (4. 2 Places "J" Thd.47) 42.4(3.59) C 66.35) Dia.63) 80 (3.25) 7(.55) Dia. 2 0 0 0 5 0 100 150 200 250 300 350 400 L/min 0 20 40 60 Flow Rate 80 Pressure Drop ΔP Pressure Drop ΔP PSI MPa 1.0 0.2 CRT-06-04 0 0 0 25 50 75 100 125 150 175 200 L/min 0 10 20 30 40 Flow Rate 50 Pressure Drop ΔP Pressure Drop ΔP 80 0 0 PSI MPa 1.8 100 CRT-10-35 0.4 40 0 L/min U.8 80 0.S.6 CRT-06-35 0.0 140 120 0.4 200 1.0 0. please specify the seal kit number from the table above.6 0.0 100 0. Specific Gravity 0.S. please specify the seal kit number from the table above.2 CRT-10-50 150 1.2 CRT-06-50 150 1.4 0.2 0 10 0 30 20 5 40 50 60 15 10 Flow Rate CRG-03-50 0.850 CRT-03 CRG-03 0.6 0.8 0.GPM CRG-06 PSI MPa 1.GPM List of Seals CRT-03-50/5080/5090 CRT-06-50/5080/5090 CRT-10-50/5080/5090 List of Seals & Seal Kits 5 7 4 8 7 6 O-Ring Seal Kit 3 2 CRT-03 CRT-06 CRT-10 SO-NB-P21 SO-NB-P24 SO-NB-P32 Qty.GPM CRT-10 10 20 30 Flow Rate 40 E 50 U.6 50 0.4 50 CRG-06-04 0.0 0.S.2 0 0 0 25 50 75 100 125 150 175 200 L/min 0 U.8 100 0. 1 KS-CRT-03-50 KS-CRT-06-50 KS-CRT-10-50 When ordering the O-Rings. Right Angle Check Valves 503 .4 CRT-10-04 50 0.2 150 1.6 CRT-03-50 CRT-03-35 CRT-03-04 0.4 0 0.4 200 1.2 CRG-06-50 150 1.8 PSI MPa 175 1. 7 O-Ring SO-NB-P21 SO-NB-P24 SO-NB-P32 1 8 O-Ring SO-NB-P18 SO-NB-P28 SO-NB-P32 2 Seal Kit KS-CRG-03-50 KS-CRG-06-50 KS-CRG-10-50 When ordering the O-Rings.S.GPM CRG-10-50 20 40 60 Flow Rate 80 Right Angle Check Valves 40 Pressure Drop ΔP Pressure Drop ΔP PSI MPa 1. 1 CRG-03-50/5090 CRG-06-50/5090 CRG-10-50/5090 Part Numbers Item Name of Parts 5 7 9 6 4 3 1 2 8 10 List of Seals & Seal Kits Part Numbers Item Name of Parts CRG-03 CRG-06 CRG-10 Qty.4 50 0.8 100 0.4 1.2 0 CRG-10-35 CRG-10-04 0 50 100 150 200 250 300 350 400 L/min 0 100 U.2 0 0 10 20 0 CRT-06 30 40 50 60 15 5 10 Flow Rate L/min U.S.S.0 140 120 100 U.DIRECTIONAL CONTROLS Pressure Drop Hydraulic Fluid: Viscosity 30mm2/s (141 SSU).GPM CRG-10 PSI MPa 200 1.6 CRG-06-35 0.GPM CRG-03-35 CRG-03-04 0. ■ Pilot Operated Check Valves These check valves allow flow in one direction and prevent flow in the reverse direction, until operated by pilot pressure to allow free reverse flow. The specified cracking pressure is required to open the valve to allow free flow direction. Graphic Symbols Internal Drain Type External Drain Type Specifications Type of Connection Rated Flow L /min (U.S.GPM) Model Numbers Threaded Connection Sub-plate Mounting CPT/CPDT-03- - -50 40 (10.6) CPT/CPDT-06- - -50 125 (33) CPT/CPDT-10- - -50 250 (66) CPG/CPDG-03- - -50 40 (10.6) CPG/CPDG-06- - -50 125 (33) CPG/CPDG-10- - -50 250 (66) Max. Operating Pres. MPa (PSI) Cracking Pres. MPa (PSI) 25 (3630) 25 (3630) Approx. Mass kg (lbs.) 0.04 0.2 0.35 0.5 (6) (29) (50) (70) 3.0 (6.6) 0.04 0.2 0.35 0.5 (6) (29) (50) (70) 3.3 (7.3) 5.5 (12.1) 9.6 (21.2) 5.4 (11.9) 8.5 (18.7) Rated flow is the approximate flow rate, when there is a free flow pressure drop of maximum 0.3 MPa (44 PSI), the fluid has a specific gravity of 0.85 and a kinematic viscosity of 20 m m2 /s (98 SSU), and the cracking pressure is 0.04 MPa (6 PSI). Model Number Designatioin F- CP T 03 -E -04 -50 Special Seals Series Number Type of Connection Valve Size Drain Connection Cracking Pres. MPa (PSI) Design Number Design Standards F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) CP: Pilot Operated Check Valve CPD: Decompression Type Pilot Operated Check Valve T: Threaded Connection 03 None: Internal Drain 50 04: 0.04 (6) 50 20: 0.2 (29) 50 None: Japanese Std. "JIS" 80: European Design Std. 90: N. American Design Std. G: Sub-plate Mounting 03 35: 0.35 (50) 50 50: 0.5 (70) 50 06 10 06 10 E: External Drain Mounting Bolts Socket head cap screws in the table below are included. Valve Model Numbers N.American Design Standard Qty. CP G-03 M10 45 Lg. 3/8-16 UNC 1-3/4 Lg. 4 CP G-06 M10 50 Lg. 3/8-16 UNC 2 Lg. 4 CP F-10- - -50 250 (66) Max. Operating Pressure MPa (PSI) 25 (3630) 6 CP F-16- - -50 600 (159) 25 (3630) CP G-10 504 Yuken can offer flanged connection valves described below. For details, contact us. Socket Head Cap Screw Japanese Standard "JIS" & European Design Standard 50 None: Japanese Std. "JIS" & European Design Std. 90: N. American Design Std. M10 55 Lg. 3/8-16 UNC 2-1/4 Lg. Model Numbers Pilot Operated Check Valves Rated Flow L /min (U.S.GPM) DIRECTIONAL CONTROLS Sub-plate Valve Model Numbers CP G-03 CP G-06 CP G-10 Japanese Standard "JIS" European Design Standard Thread Size Approx. Mass kg (lbs.) 3/8 BSP.F HGM-03-2090 3/8 NPT 1.6 (3.5) 1/2 BSP.F HGM-03X-2090 1/2 NPT 1.6 (3.5) 3/4 BSP.F HGM-06-2090 3/4 NPT 2.4 (5.3) Thread Size Sub-plate Model Numbers Thread Size HGM-03-20 Rc 3/8 HGM-03-2080 HGM-03X-20 Rc1/2 HGM-03X-2080 HGM-06-20 Rc 3/4 HGM-06-2080 HGM-06X-20 Rc 1 HGM-06X-2080 N. American Design Standard Sub-plate Model Numbers Sub-plate Model Numbers 1 NPT 3.0 (6.6) HGM-10-20 Rc 1-1/4 HGM-10-2080 1-1/4 BSP.F 1 BSP.F HGM-06X-2090 HGM-10-2090 1-1/4 NPT 4.8 (10.6) HGM-10X-20 Rc 1-1/2 HGM-10X-2080 1-1/2 BSP.F HGM-10X-2090 1-1/2 NPT 5.7 (12.6) Sub-plates are available, specify the sub-plate model number from the table above. When sub-plates are not used, the mountingsurface should have a good machined finish. Sub-plates are shared with those for H Type Pressure Control Valves. Refer to pages 244 to 246 for dimensions. E Operation of internal and external drain types When the outlet side P1 is directly connected to the tank in reversed free flow (Fig. a), the internal drain type is normally used. When the back pressure is applied to the outlet side P1 (Fig. b), be sure to use the external drain type. P2 DR Minimum pilot pressure characteristics That depends on the pressure of the inlet side P2 in the reversed free flow. This value can be determined from the characteristics chart. Cautionson replacementof 20 design low crackingpressure t y p e v a lv e s w it h 5 0 d e s ig n v a lv e s . In 20 design valve with cracking pressure of 0.035 MPa (5 PSI) (Code "5"), for closing the valve completely and certainly, it was necessar y to introduc e the pressurize d oil into the drain port to push down the piston compulsory. While in 50 design valve with cracking pressure of 0.04 MPa (6 PSI) (Code "6"), it has such structure that the valve can be closed completely and certainly without introducing the pressurized oil into the drain port. On the contrary , what is worse is that if the pressurized oil is introduced into the drain port, the oil acts towards the direction o f opening the valve, which i s very dangerous and has to be absolutely avoided. Therefore, please do not supply any pressurized oil into the drain port in case of using 50 design valve. P2 P1 P1 (Fig.a) (Fig.b) Pilot Operated Check Valves Instructions WARNING The machinery, if misused due to failure to observe the "Cautions" on the left, may perform unforeseeable movements, resulting in a disastrous accident. Pilot Operated Check Valves 505 CPT/CPDT-03- - -50/5080/5090 CPT/CPDT-06- - -50/5080/5090 CPT/CPDT-10- - -50/5080/5090 H E Free Flow Inlet or Reversed Controlled Flow Outlet Port "N" Thd. K L D FREE F J Drain Port "P" Thd. C Free Flow Outlet or Reversed Controlled Flow Inlet Port "N" Thd. B A Model Numbers CPT/CPDT-03- - -50 CPT/CPDT-03- - -5080 CPT/CPDT-03- - -5090 CPT/CPDT-06- - -50 CPT/CPDT-06- - -5080 CPT/CPDT-06- - -5090 Dimensions A B C D E Pilot Port "P" Thd. mm (Inches) F H Thread Size J K L "N" Thd. 38 80 40 39 150.5 84.5 60 29 67.5 26.5 (1.50) (3.15) (1.57) (1.54) (5.93) (3.33) (2.36) (1.14) (2.66) (1.04) Dia. Rc 1/4 3/8 BSP.F 1/4 BSP.F 3/8 NPT 1/4 NPT 62 96 48 47 171.5 92.5 72 35 75.5 31 (2.44) (3.78) (1.89) (1.85) (6.75) (3.64) (2.83) (1.38) (2.97) (1.22) SQ. Rc 3/4 Rc 1/4 3/4 BSP.F 1/4 BSP.F 3/4 NPT 1/4 NPT Rc 1-1/4 Rc 1/4 CPT/CPDT-10- - -50 80 140 70 64 203.5 113 82 40 96 43 (3.15) 1-1/4 BSP.F CPT/CPDT-10- - -5080 (5.51) (2.76) (2.52) (8.01) (4.45) (3.23) (1.57) (3.78) (1.69) SQ. 1-1/4 NPT CPT/CPDT-10- - -5090 506 "P" Thd. Rc 3/8 Pilot Operated Check Valves 1/4 BSP.F 1/4NPT 1 (3.44) E 119 (4.3 (2.54) 66.-50/5090 DIMENSIONS IN MILLIMETRES (INCHES) Free Flow Outlet or Reversed Controlled Flow Inlet Port 11. Spotface 6 Places Pilot Port Free Flow Inlet or Reversed Controlled Flow Outlet Port Pilot Operated Check Valves 507 .46) 150..66) Drain Port 11(.18) ISO 5781-AG-06-2-A CPG/CPDG-06.5 (6. Mounting Surface (O-Rings Furnished) 70 (2.37) 67. Through 17.69) Dia.9 (1.69) 96.93) 42.75) 60.44) 30 (1.7 (2.38) ISO 5781-AH-08-2-A Mounting surface: ISO 5781-AJ-10-2-A CPG/CPDG-10.24) Dia..44) 171.63) 11.43) Dia.5(.-50/5090 102 (4.24) H 6 (.24) Dia. FREE Mounting Surface (O-Rings Furnished) Pilot Port F Drain Port 11(.66) 74 (2..81) 89 (3.76) 203.7 (.5 (2.24) 40 (1.3 (.-50/5090 90 (3.01) 84..60) 62 (2.50) Pilot Operated Check Valves D E Free Flow Outlet or Reversed Controlled Flow Inlet Port 6 (.-50/5090 CPG/CPDG-06.1 (.4 (3.5 (8.91) 35 (1.-50/5090 A B C J Locating Pin 6(.31) 42.13) 11. Through 17.43) Dia.57) FREE Locating Pin 6(.02) 79.DIRECTIONAL CONTROLS CPG/CPDG-03.69) Dia..8 (3.1 (1.5 (5.69) 66 (2. Spotface 4 Places Free Flow Inlet or Reversed Controlled Flow Outlet Port Dimensions Model Numbers mm (Inches) Mounting Surface A B C D E F H J CPG/CPDG-03.5(. -50 1.S.S.-35 1.-50 1.04 MPa (6 PSI) 8 1000 6 800 P2 600 4 P1 Cracking Pressure 0.-20 CP T-10.S.S.-35 Reversed Controlled Flow 350 400 L/min 80 100 250 CP G-10. CPDG-10 Pressure Drop ΔP PSI MPa 3500 25 3000 20 Pressure Drop ΔP Pressure Drop ΔP CPDT-03.GPM 0 1000 5 0 0 0 10 2 20 4 6 30 40 8 10 Flow Rate 50 12 14 Pilot Operated Check Valves 60 L/min 15 10 0 16 U.-20 0.-35 150 100 30 CPG-06.6 0.8 100 Pressure Drop ΔP Pressure Drop ΔP CPT-03. Pilot Pressure to open the Decompression Valve 0 0 0 10 5 0 500 1000 15 20 2000 1500 2500 3000 25 MPa 3500 PSI Supply Pressure (P2) Pressure Drop for Reversed Controlled Flow Only when Decompression Valve is Opened CPDT-06.-20 0.-50 150 CP G-06.S.-04 0 25 50 75 100 Reversed Controlled Flow 150 175 200 L/min 125 20 30 Flow Rate 10 PSI MPa 300 2.-04 0.0 CP T-10.2 CP G-10.-04 0.8 0.850 Pressure Drop CPG-03.-20 150 100 50 0 CP G-10. CPDT-03 CP T-03.-35 0 Pressure Drop ΔP Pressure Drop ΔP 250 MPa 1. CPDG-10 CP T-10.2 150 10 60 40 50 U. CPDG-06 CP T-06. Pilot Pressure Chart PSI MPa 12 1700 Minimum Pilot Pressure (PP) 1600 10 1400 P2 1200 P2 P1 P1 PP PP Cracking Pressure 0. CPDG-03 U.GPM CP G-06.6 50 0. CPDG-03 PSI PSI MPa 175 1.GPM CPG-10.5 200 50 CP G-06.8 50 0.Hydraulic Fluid: Viscosity 30 mm2/s (141 SSU).GPM 0 50 100 150 200 20 40 250 300 350 80 60 Flow Rate 400 L/min 100 U.-20 0.0 120 0.5 MPa (70 PSI) 0. CPDT-06 MPa 1.6 Reversed Controlled Flow 0 0 Flow Rate PSI CP G-03.2 20 Flow Rate Pressure Drop ΔP Pressure Drop ΔP 225 200 10 0 CPT-06.-35 CP T-03.-50 CP T-03.4 0 0 CP T-06.5 MPa (70 PSI) 0.8 100 80 CP G-03. Specific Gravity 0.4 U.GPM CPT-10.-20 60 0.GPM 5 0 0 0 50 10 100 20 30 Flow Rate 150 200 L/min 40 50 U.4 50 Reversed Controlled Flow 0 0 0 10 20 0 30 40 5 60 50 10 140 MPa 1.-04 40 L/min 15 CP G-03.GPM Min.4 0 0 CP G-06.S.-50 CP G-03.-35 200 1.-04 CP G-10. CPDT-10 PSI 40 5 1.-50 1.GPM PSI 200 CP T-06.8 100 50 0.8 MPa 1.2 150 CP T-03.04 MPa (6 PSI) 400 2 PP A 200 A : Min.2 CP T-06.S.S. CPDG-06 2000 15 10 1000 0 5 0 0 0 508 5 1 10 15 2 3 Flow Rate 4 20 5 PSI MPa 3500 25 3000 20 2000 PSI MPa 3500 25 3000 20 15 2000 10 1000 25 L/min 6 CPDT-10.GPM .4 Reversed Controlled Flow 0 0 U.S.4 20 0 U.-04 0 25 0 50 100 75 125 20 30 Flow Rate 10 150 Reversed Controlled Flow 175 200 L/min 40 50 CP T-10.3 0 0 0 50 0 100 200 150 250 300 40 60 Flow Rate 20 15 L/min U.9 100 0. -50/5080/5090 5 12 1 19 10 4 20 16 3 21 2 18 7 17 8 11 13 15 9 CPDT-03/06/10 E List of Seals Item Name of Parts 11 12 13 Part Numbers Qty..-50/5090 KS-CPG-10-50 Pilot Operated Check Valves 509 . please specify the seal kit number from the table below..-50/5080/5090 CPT/CPDT-06. CPT/CPDT-03 CPT/CPDT-06 CPT/CPDT-10 O-Ring SO-NB-P7 SO-NB-P9 SO-NB-P9 1 O-Ring SO-NB-P21 SO-NB-P29 SO-NB-P36 1 O-Ring SO-NB-G25 SO-NB-P32 SO-NB-P42 1 Note: When ordering the seals. CPG/CPDG-03. List of Seal Kits Model Numbers Seal Kit Numbers CPT/CPDT-03.-50/5090 KS-CPG-06-50 CPG/CPDG-10.-50/5080/5090 KS-CPT-10-50 CPG/CPDG-03..-50/5080/5090 KS-CPT-03-50 CPT/CPDT-06..-50/5080/5090 CPT/CPDT-10...-50/5090 5 4 1 14 19 3 20 12 22 23 10 24 2 21 7 CPDG-03/06/10 13 6 8 15 9 Pilot Operated Check Valves 6 16 18 11 List of Seals Item Name of Parts 11 12 Part Numbers Qty.-50/5090 CPG/CPDG-10.DIRECTIONAL CONTROLS ■ List of Seals CPT/CPDT-03.-50/5090 CPG/CPDG-06. please specify the seal kit number from the table below....-50/5090 KS-CPG-03-50 CPG/CPDG-06...-50/5080/5090 KS-CPT-06-50 CPT/CPDT-10. CPG/CPDG-03 CPG/CPDG-06 O-Ring SO-NB-P7 SO-NB-P9 SO-NB-P9 1 O-Ring SO-NB-P9 SO-NB-P9 SO-NB-P9 2 13 O-Ring SO-NB-P18 SO-NB-P28 SO-NB-P32 2 14 O-Ring SO-NB-P21 SO-NB-P29 SO-NB-P36 1 15 O-Ring SO-NB-G25 SO-NB-P32 SO-NB-P42 1 CPG/CPDG-10 Note: When ordering the O-Rings.. 510 .
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