“a commitment to quality”PNEUMATIC TUBING SPIDER Model “G” OPERATION AND SERVICE MANUAL Oil Country Manufacturing, Inc. 300 W. Stanley Avenue Ventura, CA 93001 USA TEL: (805) 643 1200 FAX: (805) 643 6832 OSM-047 Last Revised Date: 05-18-05 TABLE OF CONTENTS PAGE TECHNICAL DATA ...........................................................................................1 ENVELOPE AND BASE DIMENSIONS .................................................................2 TUBING SPIDER OPERATION ...........................................................................3 TUBING SPIDER SERVICE AND MAINTENANCE..................................................4 COMPONENT REPLACEMENT SCHEDULE...........................................................5 SLIP INSERT REPLACEMENT INSTRUCTIONS ....................................................6 SLIP ASSEMBLY REPLACEMENT INSTRUCTIONS ................................................7 PNEUMATIC CYLINDER REPLACEMENT INSTRUCTIONS .....................................8-9 BOWL BUSHING REPLACEMENT INSTRUCTIONS ...............................................10 PNEUMATIC CYLINDER SEAL REPLACEMENT INSTRUCTIONS .............................11 TUBING SPIDER ILLUSTRATION AND PARTS LIST .............................................12-15 CYLINDER ILLUSTRATION AND PARTS LIST......................................................16-20 SLIP BODIES ILLUSTRATION AND PARTS LIST..................................................21-22 INSERTS ........................................................................................................23-29 PROCEDURE TO REMOVE SLIP INSERTS ILLUSTRATION....................................30 PROCEDURE TO INSTALL SLIP INSERTS ILLUSTRATION ....................................31 TUBING SPIDER KIT PARTS LIST .....................................................................32 FOOT CONTROL ILLUSTRATIONS AND PARTS LIST ...........................................33-34 HAND CONTROL ILLUSTRATIONS AND PARTS LIST...........................................35-36 RECOMMENDED SPARE PARTS LIST FOR ONE YEAR..........................................37 TECHNICAL DATA FOR MODEL “G” TUBING SPIDER Material: Alloy Steel, Heat Treated Weight (less slips): 133 lbs (60.3 Kg) Height (to top of guard): 9-5/16” (237 mm) Base Dimensions: 15-1/4” (387 mm) X 21-1/4” (540 mm) Bolt Centers: 10-3/4” (273 mm) – 13-1/8” (333 mm) Gate Opening: 4-3/4” (121 mm) Bowl Opening: 5-7/8” (149 mm) Pneumatic Operating Pressure: 40-80 PSI (2.7 – 5.4 Bar) 1 2 . the accidental operation of the valve might cause the tubing spider to release the tubing string. the well bore of an oil or gas line. etc. engage and support the tubing string. If the piston moves in the other direction. The bore of the tubing spider assembly is located and held in position over the wellhead and blowout preventer system. The piston is connected to the slip assembly via a lift arm. if the tubing string is lowered slightly. Lubricate the grease fittings to the four crankshaft bushings and to the two link bushings daily to allow free and easy movement of the slip assembly into. hands.TUBING SPIDER OPERATION 1. If a tubing packer or other down hole apparatus is larger than the through bore of the tubing spider. The purpose of the tubing spider assembly is to support the tubing string when it is lowered into. control valve and pressure sources. 6. The slip insert size needs to match the size of the tubing string. feet. If the tubing spider needs to support a tubing string for an extended period of time. away from the moving lift arm and slip assembly and from the moving link and crankshafts to prevent possible bodily injury to the rig crew. 4. 3 . This monitoring might reveal necessary maintenance or repair requirements. Keep the slip insert teeth and slip assembly clean and free from hardened mud. the slip assembly moves “up”. or raised from. open the gate and slide the tubing spider around the tubing string. 7. which prevents the teeth on the slip inserts from engaging or supporting the tubing string. etc. Operate the tubing spider to attach and lower the tubing string into the well. in order to prevent a “trip hazard” or to interfere with personnel movement on the rig floor. then this requires removal of the tubing spider to permit passage into the well bore. The tubing spider assembly operates from pneumatic pressure (40-80 PSI) that forces a cylinder to move a piston. or the tubing spider will not support the tubing string. sand. The valve needs protection from such a potential accident. When the rig crew operates the tubing spider assembly. The location of the pneumatic valve for controlling the pressure to the cylinder is easily accessible by the rig crew operator. After the oversize apparatus is in the well bore. and out of. 3. 8. When the piston moves in one direction. 2. the tapered seat in the bowl. 5. Also carefully route the hoses to the tubing spider. Keep fingers. which might affect the operation of the slip support mechanism. grease. they need to watch for operational and functional problems. which causes the teeth of the slip inserts to contact. the slip assembly moves “down”. Then attach the tubing spider to the wellhead and blowout preventer system with the gate closed. 4 . replace with new slip insert set per Slip Insert Replacement Instructions. check to see if the pivot points are worn or loose. 6. Clean if required. Also be sure the socket head shoulder screw is not worn. If the pivot points are not worn or loose. If they are worn or loose. While lubricating the pivot points of the lift arm. then it is okay. Move the spider assembly to a convenient place to work. If the slip assembly is above the bowl bottom. With a vertical movement of over 0. the system is okay. Testing will determine the cause of the problem. It is possible to replace the seals in the pneumatic cylinder or to replace the complete cylinder per Cylinder Seal Replacement Instructions. See Bowl Bushing Replacement Instructions. 3. and the lift arms are not touching the top of the body. If it is below. which positions the spider over the wellhead and blowout preventer system. so that parts and/or tools cannot fall into the well. Check that the pneumatic system functions and operates correctly. Check the size of the slip inserts to see if they are the same as the tubing.TUBING SPIDER SERVICE AND MAINTENANCE DAILY INSPECTION 1. Be sure that the slip inserts are not loose in the slip body. Then land the new slip assembly around the tubing string and check the location of the slip assembly bottom with respect to the body bottom. 5. See Slip Insert Replacement Instructions (page 6). 9. Whenever doing any work on the tubing spider assembly. 7. check to see that the bottom of the landed slip assembly is even or below the bottom of the bowl. With tubing extending through the tubing spider. 4. release the chain and/or hold down system. this is okay. replace with the Bolt and Spring Kit (P/N 61031-100) per the Slip Insert Replacement Instructions. which is run through the Tubing Spider. broken etc. If slip assembly bottom is even with or below the bowl bottom. then replace the worn parts with the proper Bolt Kit For Cylinder Mounting and Lift Arm (P/N 61010) in the bowl per Cylinder Replacement Instructions. If it is above the body bottom. etc. Be sure that the slip insert teeth are clean and free of dried/hardened mud and/or grease. 2. If necessary. This may indicate a worn bowl in the body. With tubing extending through the tubing spider. or worn slip bodies. 8. If the system has a problem. replace the slip assembly with a new one per Slip Assembly Replacement Instructions. If they are.100”. If so. and Bushings (P/N 992550-01-01) in the bowl per Bowl Replacement Instructions (page 10). sand. If the pneumatic system works well. chipped. the slip assembly bowl is okay. check to see if the lift arms contact the top of the body when the slip engages the tubing. it needs repair or replacement. if so then replace the slip assembly per Slip Assembly Replacement Instructions Check the torsion spring to make sure it is undamaged and in working order. replace the bowl assembly (P/N 61005-100). install proper size of slip insert set. Check to see if slip insert teeth are worn. Therefore. 5 . Note: The Oil Country.COMPONENT REPLACEMENT SCHEDULE COMPONENT Slip Inserts Slip Assembly Bolt & Spring Kit For Slip Assy. Unauthorized weld repair on this equipment will void all Oil Country warranties and liability. Critical components are engineered and manufactured from a variety of heat-treated alloy steels. Model “G” Spider is a load-supporting device. absolutely no weld repair on any of the component parts will be allowed without written authorization from Oil Country Manufacturing. depending upon usage. Bushings In Bowl Cylinder Pneumatic Seals Bolt Kit For Cylinder Mounting & Lift Arm REPLACEMENT TIMING * * 6 Months * 1 Year 6 Months 1 Year REPLACEMENT INSTRUCTION Slip Insert Replacement Instructions Slip Assembly Replacement Instructions Cylinder Replacement Instructions Bowl Bushing Replacement Instructions Cylinder Replacement Instructions Cylinder Seal Replacement Instructions Cylinder Replacement Instructions * As needed. INC. inserts and components illustrations on pages 21-31 will help in understanding the described procedure.D.) might be required to drive the retainer pin from the hole formed between the slip body (item 8a) and the slip insert (item 9a). Insert the retainer pin (item 8b) into the hole formed between the slip insert (item 9a) and slip body (item 8a). With the spider assembly away from the well. Clean dirt and hardened grease from the slip body. 7. The spider is now ready to use. A drift pin (3/16” – 7/32” O. 4. 6. 3. Remove the three slip inserts (item 9a) (part number depends on size of insert) by sliding them out of the “dove tail” grooves in the slip bodies (item 8a). Note: Only replace slip inserts with a full new set of three inserts. 5. Remove the four cotter pins (item 9b). Align the vertical groove on the insert back with the main groove in the inner bore of the slip body (item 8a) 2. Insert the cotter pin (item 9b) into the hole in the slip body (item 8a). use the pneumatic system to lift and hold the slip bodies in the raised position. 8. The slip bodies. 6 .SLIP INSERT REPLACEMENT INSTRUCTIONS 1. which provides access to the slip inserts. Install new slip inserts (item 9a) into slip bodies (item 8a). Then re-grease the slip body with appropriate grease. Spread the cotter pin legs so it will not come out. Remove the three retainer pins (item 8b). keep the two washers (item 8g) with the lift arm bolt and nut. and component illustration on pages 21-31 will help in understanding the described procedure. the lift arm (item 2). The spider is ready to use. 2. The slip assembly (item 8) needs to have movement with respect to the lift arm (item 2). (Note: The plastic insert on the nut prevents the nut from unscrewing). Remove the nut (item 8e) from arm bolts (item 8c): This will release the linked three-piece slip assembly (item 8) from the lifting arm. 4. and the nut (item 8e). inserts. the other side of the lift arm (item 2). Operate the pneumatic system to check the function of the slip assembly in the bowl of the spider assembly. Tighten the nut. use the pneumatic system to lift and hold the slip body assembly halves in the raised position. 3. as they are machined sets. With the spider assembly away from the well. Always keep the slip assembly segments together. The Slip bodies. 5. so that the slip assembly is free to float in the spider bowl. as the slips are set to support the tubing string. the washer (item 8g). so the end of the bolt is flush with the outside edge of the nut. Also. Install the new arm bolt (item 8c) through the washer (item 8g). the hole in the middle section of the new slip body (item 8). which provides access to the slip assembly. 6. 7 .SLIP ASSEMBLY REPLACEMENT INSTRUCTIONS 1. Install new slip inserts (item 9a) per Slip Insert Replacement Instructions (page 6). the hole in the stem (item 5d) and the other hole in the lift arm (item 2). This properly positions the cylinder (item 5) in the cylinder-mounting bracket (item 6a). inserts and components illustrations on pages 16-20 and 21-31 will help in understanding the described procedure. Remove the roll pin (item 6c) from the pivot pin (item 6b). Remove nuts (item 6j) and washers (item 6g) from shoulder screws (item 6i). and nuts together as individual sets to prevent loss or to prevent the mixing of parts. 8 . remove nut (item 6f) from bolt (item 6d). Insert the pivot pin (item 6b) into the hole in the lift arm (item 2). Disconnect the pipe nipple (item 7b) and elbow (item 7c) from the pneumatic cylinder. Remove shoulder screws (item 6i). This traps the lift arm (item 2) to the stem (item 5d) of the pneumatic cylinder (item 5). 3. Remove nut (item 6j). Install the bolt (item 6c) with washer (item 6g) into the proper hole at the bottom of the cylinder mounting bracket assembly (item 6a) through the pivot hole on the bottom of the pneumatic cylinder (item 5) and through the other hole on the cylinder mounting bracket assembly (item 6a). Remove the slip assembly (item 8) per the Slip Assembly Replacement Instructions (page 7). 7. Remove bolt (item 6d). which provides access to the slip assembly. From the spider assembly. Position the pneumatic cylinder (item 5) in the cylinder mounting bracket assembly (item 6a). Withdraw the pivot pin (item 6b) from the lift arm (item 2) to free the pneumatic cylinder (item 5). 5. 6.PNEUMATIC CYLINDER REPLACEMENT INSTRUCTIONS 1. so that the pipe outlets of the cylinder (item 5) align with the holes in the cylinder-mounting bracket (item 6a). Install the washer (item 6g) on the bolt (item 6e) and then screw on the nut (item 6j). The slip bodies. Remove bolt (item 6e). 4. With the spider assembly away from the well. use the pneumatic system to lift and hold the slip body assembly in the raised position. Note: Keep bolts. washers. Remove the cylinder mounting bracket assembly (item 6a). Install the roll pin (item 6c) into the mating hole of the pivot pin (item 6b). 2. Position the stem (item 5d) of the new pneumatic cylinder (item 5) at the end of the large yoke of the lift arm (item 2). Disconnect the pipe nipple (item 7a) and elbow (item 7c) from the pneumatic cylinder (item 5). and washer (item 6g) from bolt (item 6e). which exposes the lift arm (item 2) attached to the pneumatic cylinder (item 5). The lift arm (item 2) sticks out of the opening at the upper end of the mounting bracket (item 6a). Disconnect the pneumatic hoses (item 11b) from the spider assembly. Tighten the nut (item 6j) onto the second shoulder screw (item 6i). Then tighten the nut (item 6f) on the bolt (item 6d). the two holes in the bowl assembly (item 1). Insert the second shoulder screw (item 6i) through the washer (item 6h). and the other hole in the mounting bracket (item 6a). Tighten the nut (item 6j) onto the shoulder screw (item 6i). Check function and operation of pneumatic system and the slip assembly. Then the spider is ready to use. 10. Insert the shoulder screw (item 6i) through the washer (item 6h). Insert the bolt (item 6d) into the hole in the mounting bracket (item 6a) two holes in the bowl body (item 1a). 9. Install pipe nipple (item 7b) and elbow (item 7c) into the outlet of pneumatic cylinder (item 5). upper hole of the mounting bracket (6a). the upper hole in the bowl assembly (item 1). the second hole in the mounting bracket (item 6a) and the washer (item 6g). the two holes in the lift arm (item 2) the second upper hole in the mounting bracket (item 6a). Install pipe nipple (item 7a) and elbow (item 7c) into the pneumatic cylinder (item 5). and position it in to the mounting holes in the body of the bowl assembly (item 1). 11. Take the cylinder-mounting bracket (item 6a) with the pneumatic cylinder (item 5) and lift arm (item 2). 9 . the hole in the mounting bracket (item 6a). and the washer (item 6g). Connect pneumatic control hoses to the elbows (item 7c). Install the slip assembly (item 8) to the lift arm (item 2) per Slip Assembly Replacement Instructions (page 7). Check the up and down motion of the lift arm (item 2) to verify that it matches the handle position on pneumatic control valve.8. Remove shoulder screws (item 6i). the hole in the mounting bracket (item 6a). Insert the shoulder screw (item 6i) through the washer (item 6h). 3. two holes in the bowl assembly (item 1). Note: Keep bolts.BOWL BUSHING REPLACEMENT INSTRUCTIONS 1. then the spider is ready to use. Position the cylinder-mounting bracket (item 6a) with pneumatic cylinder (item 5) and lift arm (item 2) attached. which provides access to the slip assembly. 6. 2. Insert the bolt (item 6d) into the hole in the mounting bracket (item 6a). and nuts together as individual sets to prevent loss or mixed parts. Remove bolt (item 6d). two holes in the bowl body (item 1a) and the other hole in the mounting bracket (item 6a). Remove nuts (item 6j) and washers (item 6g) from shoulder screws (item 6i). 8. 5. Remove cylinder-mounting bracket (item 6a) with pneumatic cylinder (item 5) and lift arm (item 2) attached. 4. Check function and operation of pneumatic system and the slip assembly. inserts. and components illustrations on pages 21-31 will help in understanding the described procedure. so it can be reattached to the spider bowl assembly (item 1). Remove the slip assembly (item 8) per Slip Assembly Replacement Instructions (page 7). upper hole of the mounting bracket (item 6a). Use the pneumatic system to raise the lift arm (item 2). Tighten the nut (item 6j) onto the shoulder screw (item 6i). Use press or bushing puller to remove the four bushings (item 1b) from the spider bowl (item1a). Insert the second shoulder screw (item 6i) through the washer (item 6h). the second hole in the mounting bracket (item 6a) and the washer (item 6g). Remove nut (item 6f) from bolt (item 6d). Then tighten the nut (item 6f) on the bolt (item 6d). 9. the upper hole in the bowl assembly (item 1) the two holes in the lift arm (item 2) the second upper hole in the bowl assembly (item 1) the second upper hole of the mounting bracket (item 6a) and the washer 9item 6g). The slip bodies. Install four new bushings (item 1b) into the spider bowl (item 1a). use the pneumatic system to lift and hold the slip body assembly in the raised position. Tighten the nut (item 6j) onto the second shoulder screw (item 6i). 10 . washers. With the spider assembly away from the well. 7. Install the slip assembly (item 8) to the lift arm per Slip Assembly Replacement Instructions (page 7). Pressure test the function and operation of the pneumatic cylinder assembly (item 5). Remove the o-ring (item 5h) from the cylinder cap (item 5c). Push the cylinder cap (item 5c) out of the cylinder barrel (item 5a). and components illustrations on pages 16-20 and 21-31 will help in understanding the described procedure. Hold the cylinder end (item 5b) and push on the stem (item 5d) to free it from the cylinder end (item 5b). 10. 9. 5. and the piston and seal assembly (item 5l) from the stem (item 5d). Install the o-ring (item 5h) on the cylinder cap (item 5c). 7. Check that pipe outlets in cylinder cap (item 5c) and cylinder end (item 5b) are accessible through the holes in the cylinder barrel (item 5a). o-ring (item 5h) and o-ring (item 5g). The slip bodies. use the pneumatic system to lift and hold the slip body assembly in the raised position. Orient the cylinder end (item 5b) so that the threaded holes align with mating holes in the cylinder barrel (item 5a). With the spider assembly away from the well. Use the components from the Seal Servicing Kit (P/N 61032-100) to recondition the pneumatic cylinder. Remove the washer (item 5i). and also insert the cylinder end (item 5b) into the cylinder barrel (item 5a). 3. o-ring (item 5g) and o-ring (item 5h) into/on the cylinder end (item 5b). Remove the cotter pin (item 5e). After testing the pneumatic cylinder.PNEUMATIC CYLINDER SEAL REPLACEMENT INSTRUCTIONS 1. it is ready to install in the tubing spider assembly. Insert the cylinder cap (item 5c) into the lower end of the cylinder barrel (item 5a). and insert it into the upper end of the cylinder barrel (item 5a). Pull on the stem (item 5d) to remove the cylinder end (item 5b) from the cylinder barrel (item 5a). remove the wiper seal (item 5m). o-ring (item 5f) and washer (item 5i). 11 . Install the wiper seal (item 5m). Install and tighten the three button head screws (item 5k) into the threaded holes of the cylinder end (item 5b). 2. Install cotter pin (item 5e) into the hole in the stem (item 5d) and spread the legs. which provides access to the slip assembly. Tighten the nut (item 5j) until it is tight and the slotted nut (item 5j) aligns with the hole in the stem (item 5d). Insert the threaded end of stem (item 5d) through the piston and seal assembly (item 5l). Use the Pneumatic Cylinder Replacement Instructions (pages 8-9) to install the reconditioned pneumatic cylinder assembly (item 5) into the tubing spider assembly. Unscrew the nut (item 5j) from the stem (item 5d). o-ring (item 5f). Lubricate the piston and seal assembly. From the cylinder end (item 5b). 6. inserts. Remove the six button head screws (item 5k) from the pneumatic cylinder assembly (item 5). Lubricate the stem (item 5d) and insert it through the hole in the cylinder end (item 5b) (o-ring side first). 4. Remove the pneumatic cylinder (item 5) from the spider assembly per Pneumatic Cylinder Replacement Instructions (pages 8-9). Orient the threaded holes of the cylinder cap (item 5c) with the holes in the cylinder barrel (item 5a). 8. Install and tighten the three button head screws (item 5k) into the threaded holes of the cylinder cap (item 5c). 12 . 13 . 14 . 15 . 16 . Model “G” Tubing Spider. Assy Cylinder Barrel. 1 1a 1b 2 3 4 4a 4b 4c 4d 5 5a 5b 5c 5d 5e 5f 5g 5h 5i 5j 5k 5l 6 6a 6b 6c 6d 6e 6f 6g 6h 6i 6j 7 7a & b 7c PART NUMBER 61005-100 61005 992550-01-01 61010 61015 61022-100 61013 61020 992445-04 992012-54 61024-100 61014 61016 61017 61018 992012-09 992154-012 992154-210 992154-232 992155-04 992213-06 992224-61 992548-23 61025-100 61021-200 61012 992011-98 992005-16 992003-18 992089-09 992155-04 992155-06 992218-16 992501-11 61035-100 992349-004-024 992186-04 DESCRIPTION Bowel. Pneumatic Cylinder End Cylinder Cap Cylinder Stem Cotter Pin O-Ring O-Ring O-Ring SAE Flat Washer Finished Slotted Hex Nut Button Head Cap Screw Piston and Seal Assembly. FM Bendable Loop. 1 1 4 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 2 1 1 6 1 1 1 1 2 1 1 1 4 2 2 3 1 2 2 17 . Assembly Gate Pin. Pneumatic Cylinder: Assy Cylinder Mounting Bracket Assy. Model “G” Tubing Spider. Assembly Bowel. FM Gate Pin. For Model “G” Tubing Spider. Model “G” Tubing Spider. Piston Cup Mounting System. Sub-Assy/Weldment Pivot Pin. FM Tension Bushing Lift Arm. FM Roll Pin Hex Head Cap Screw Hex Head Cap Screw Nut with Nylok SAE Flat Washer SAE Flat Washer Socket Head Shoulder Screw Flex Lock Hex Nut Pneumatic Fittings Kit (Without Disconnect Couplings) Pipe Nipple 90° Elbow QTY.MODEL “G” TUBING SPIDER ASSEMBLY (WITHOUT SLIP ASSY OR SLIP INSERT SET) P/N 61000-100 DOMESTIC ITEM NO. For Model “G” Tubing Spider Double Loop Coil Chain. Model “G” Tubing Spider. Model “G” Tubing Spider. FM Gate. Model “G” Tubing Spider. #2. Zinc Plated Cotter Pin Pneumatic Cylinder. FM Tension Bushing Lift Arm. Assy Cylinder Barrel. Model “G” Tubing Spider. Model “G” Tubing Spider. Model “G” Tubing Spider. Piston Cup Wiper Seal Mounting System. FM Roll Pin Hex Head Cap Screw Hex Head Cap Screw Nut with Nylok SAE Flat Washer SAE Flat Washer Socket Head Shoulder Screw Flex Lock Hex Nut Pneumatic Fittings Kit (With Disconnect Couplings) Pipe Nipple 90° Elbow Adapter Nipple Male Half Quick Disconnect Coupling QTY.MODEL “G” TUBING SPIDER ASSEMBLY (WITHOUT SLIP ASSY OR SLIP INSERT SET) P/N 61000 INTERNATIONAL ITEM NO. Model “G” Tubing Spider. For Model “G” Tubing Spider. Assembly Bowel. Pneumatic Cylinder End Cylinder Cap Cylinder Stem Cotter Pin O-Ring O-Ring O-Ring SAE Flat Washer Finished Slotted Hex Nut Button Head Cap Screw Piston and Seal Assembly. 1 1a 1b 2 3 4 4a 4b 4c 4d 5 5a 5b 5c 5d 5e 5f 5g 5h 5i 5j 5k 5l 5m 6 6a 6b 6c 6d 6e 6f 6g 6h 6i 6j 7 7a & b 7c 7d 7e PART NUMBER 61005-100 61005 992550-01-01 61010 61015 61022-100 61013 61020 992445-04 992012-54 61024-100 61014 61016 61017 61018 992012-09 992154-012 992154-210 992154-232 992155-04 992213-06 992224-61 992548-23 992549-01 61025-100 61021-200 61012 992011-98 992005-16 992003-18 992089-09 992155-04 992155-06 992218-16 992501-11 61036-100 992349-004-032 992186-04 992131-S-06-04 992285-MH-6-6 DESCRIPTION Bowel. FM Bendable Loop. 1 1 4 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 2 1 1 6 1 1 1 1 1 2 1 1 1 4 2 2 3 1 2 2 2 2 18 . Model “G” Tubing Spider. Model “G” Tubing Spider. Pneumatic Cylinder: Assy Cylinder Mounting Bracket Assy. #2. Assembly Gate Pin. Zinc Plated Cotter Pin Pneumatic Cylinder. FM Gate. Sub-Assy/Weldment Pivot Pin. For Model “G” Tubing Spider Double Loop Coil Chain. FM Gate Pin. Model “G” Tubing Spider. Model “G” Tubing Spider.MODEL “G” TUBING SPIDER ASSEMBLY (WITHOUT SLIP ASSY OR SLIP INSERT SET) WITH BUSHING IN LIFT ARM P/N 61037-100 DOMESTIC ITEM NO. FM Roll Pin Hex Head Cap Screw Hex Head Cap Screw Nut with Nylok SAE Flat Washer SAE Flat Washer Socket Head Shoulder Screw Flex Lock Hex Nut Pneumatic Fittings Kit (Without Disconnect Couplings) Pipe Nipple 90° Elbow QTY. Model “G” Tubing Spider. Pneumatic Cylinder End Cylinder Cap Cylinder Stem Cotter Pin O-Ring O-Ring O-Ring SAE Flat Washer Finished Slotted Hex Nut Button Head Cap Screw Piston and Seal Assembly. FM Tension Bushing Lift Arm. For Model “G” Tubing Spider. Model “G” Tubing Spider. Model “G” Tubing Spider. For Model “G” Tubing Spider Double Loop Coil Chain. 1 1 4 1 1 6 1 1 2 2 1 2 1 1 1 1 1 1 1 1 2 1 1 6 1 1 1 1 1 2 1 1 1 4 2 2 3 1 2 2 19 . Assembly Bowel. Model “G” Tubing Spider. 1 1a 1b 2 2a 2b 3 4 4a 4b 4c 4d 5 5a 5b 5c 5d 5e 5f 5g 5h 5i 5j 5k 5l 5m 6 6a 6b 6c 6d 6e 6f 6g 6h 6i 6j 7 7a & b 7c PART NUMBER 61005-100 61005 992550-01-01 61010 61034-100 992550-01-01 61015 61022-100 61013 61020 992445-04 992012-54 61024-100 61014 61016 61017 61018 992012-09 992154-012 992154-210 992154-232 992155-04 992213-06 992224-61 992548-23 992549-01 61025-100 61021-200 61012 992011-98 992005-16 992003-18 992089-09 992155-04 992155-06 992218-16 992501-11 61035-100 992349-004-024 992186-04 DESCRIPTION Bowel. Assembly Gate Pin. Model “G” Tubing Spider Tension Bushing Gate. #2. FM Lift Arm Assembly. Zinc Plated Cotter Pin Pneumatic Cylinder. Assy Cylinder Barrel. Piston Cup Wiper Seal Mounting System. FM Bendable Loop. FM Gate Pin. Sub-Assy/Weldment Pivot Pin. Pneumatic Cylinder: Assy Cylinder Mounting Bracket Assy. Model “G” Tubing Spider. Assy Cylinder Barrel. Model “G” Tubing Spider. Assembly Bowel. Assembly Gate Pin.MODEL “G” TUBING SPIDER ASSEMBLY (WITHOUT SLIP ASSY OR SLIP INSERT SET) WITH BUSHINGS IN LIFT ARM P/N 61037 INTERNATIONAL ITEM NO. Model “G” Tubing Spider. For Model “G” Tubing Spider Double Loop Coil Chain. FM Bendable Loop. Model “G” Tubing Spider Lift Arm. Sub-Assy/Weldment Pivot Pin. Model “G” Tubing Spider. Piston Cup Wiper Seal Mounting System. 1 1 4 1 1 6 1 1 2 2 1 2 1 1 1 1 1 1 1 1 2 1 1 6 1 1 1 1 1 2 1 1 1 4 2 2 3 1 2 2 2 2 20 . FM Gate Pin. FM Tension Bushing Gate. For Model “G” Tubing Spider. Model “G” Tubing Spider. Model “G” Tubing Spider. Zinc Plated Cotter Pin Pneumatic Cylinder. #2. FM Tension Bushing Lift Arm Assembly. 1 1a 1b 2 2a 2b 3 4 4a 4b 4c 4d 5 5a 5b 5c 5d 5e 5f 5g 5h 5i 5j 5k 5l 5m 6 6a 6b 6c 6d 6e 6f 6g 6h 6i 6j 7 7a & b 7c 7d 7e PART NUMBER 61005-100 61005 992550-01-01 61034-100 61034 992550-01-01 61015 61022-100 61013 61020 992445-04 992012-54 61024-100 61014 61016 61017 61018 992012-09 992154-012 992154-210 992154-232 992155-04 992213-06 992224-61 992548-23 992549-01 61025-100 61021-200 61012 992011-98 992005-16 992003-18 992089-09 992155-04 992155-06 992218-16 992501-11 61036-100 992349-004-032 992186-04 992131-S-06-04 992285-MH-6-6 DESCRIPTION Bowel. Pneumatic Cylinder: Assy Cylinder Mounting Bracket Assy. Pneumatic Cylinder End Cylinder Cap Cylinder Stem Cotter Pin O-Ring O-Ring O-Ring SAE Flat Washer Finished Slotted Hex Nut Button Head Cap Screw Piston and Seal Assembly. FM Roll Pin Hex Head Cap Screw Hex Head Cap Screw Nut with Nylok SAE Flat Washer SAE Flat Washer Socket Head Shoulder Screw Flex Lock Hex Nut Pneumatic Fittings Kit (With Disconnect Couplings) Pipe Nipple 90° Elbow Adapter Nipple Male Half Quick Disconnect Coupling QTY. 21 . 22 . 23 . 24 . 8a 8b 8c 8d 8e 8f 8g 8h 8i PART NUMBER 61003 61008 61019 61033 992089-09 992155-04 992155-06 992218-17 992501-11 DESCRIPTION Slip Body Assembly. 1 set 3 1 2 1 2 2 2 2 25 .MODEL “G” TUBING SPIDER SLIP ASSEMBLY 3-1/2” NOMINAL WITHOUT OCM SLIP INSERTS P/N 61003-100 ITEM NO. For OCM Inserts Retainer Pin: FM Lift Arm Bolt Torsion Spring Nut with Nylok SAE Flat Washer SAE Flat Washer Socket Head Shoulder Screw Flexlock Hex Nut QTY. 3-1/2” Nom. Slip Insert Set P/N 61041-103 ITEM NO. 3 3 QTY.060” Std.315” Std. 9a 9b PART NUMBER 61041-01 992012-43 DESCRIPTION 1. 3 3 QTY.) Cotter Pin 3-1/2” Std.) Cotter Pin 2-7/8” Std. 9a 9b PART NUMBER 61041-04 992012-43 DESCRIPTION 1.) STANDARD SLIP TEETH FOR OCM MODEL “G” TUBING SPIDER 1.900” Std.) Cotter Pin 1. 9a 9b PART NUMBER 61006-03 992012-43 DESCRIPTION 3-1/2” Standard OCM Slip Insert (For 3-1/2” Nom.900” Standard OCM Slip Insert (For 3-1/2” Nom. 3 3 26 QTY. Slip Insert Set P/N 61041-102 ITEM NO.660” Std.050” Std. 3 3 QTY. Slip Insert Set P/N 61006-102 ITEM NO.315” Standard OCM Slip Insert (For 3-1/2” Nom. Slip Insert Set P/N 61041-101 ITEM NO. 9a 9b PART NUMBER 61006-01 992012-43 DESCRIPTION 2-3/8” Standard OCM Slip Insert (For 3-1/2” Nom.) Cotter Pin 1. 9a 9b PART NUMBER 61041-03 992012-43 DESCRIPTION 1.050” Standard OCM Slip Insert (For 3-1/2” Nom. 3 3 QTY.) Cotter Pin QTY.060” Standard OCM Slip Insert (For 3-1/2” Nom. 9a 9b PART NUMBER 61041-02 992012-43 DESCRIPTION 1.) Cotter Pin 2-3/8” Std. 3 3 .660” Standard OCM Slip Insert (For 3-1/2” Nom. Slip Insert Set P/N 61006-101 ITEM NO.) Cotter Pin 2. 3 3 QTY.) Cotter Pin 1. Slip Insert Set P/N 61041-104 ITEM NO. 9a 9b PART NUMBER 61041-05 992012-43 DESCRIPTION 2. 3 3 QTY. 9a 9b PART NUMBER 61006-02 992012-43 DESCRIPTION 2-7/8” Standard OCM Slip Insert (For 3-1/2” Nom. Slip Insert Set P/N 61041-105 ITEM NO.STANDARD SLIP INSERT SET (3-1/2” NOM. Slip Insert Set P/N 61006-03 ITEM NO. ) Cotter Pin 2-7/8” Reversible Slip Insert Set P/N 61007-102 ITEM NO. 3 3 QTY.) Cotter Pin QTY.) Cotter Pin 1.050” Reversible Slip Insert Set P/N 61043-101 ITEM NO.660” Standard OCM Slip Insert (For 3-1/2” Nom.900” Reversible Slip Insert Set P/N 61043-104 ITEM NO. 9a 9b PART NUMBER 61043-04 992012-43 DESCRIPTION 1.315” Standard OCM Slip Insert (For 3-1/2” Nom.060” Standard OCM Slip Insert (For 3-1/2” Nom.) REVERSIBLE SLIP TEETH FOR OCM MODEL “G” TUBING SPIDER 1.) Cotter Pin 1.660” Reversible Slip Insert Set P/N 61043-103 ITEM NO.900” Standard OCM Slip Insert (For 3-1/2” Nom. 3 3 QTY.315” Reversible Slip Insert Set P/N 61043-102 ITEM NO. 9a 9b PART NUMBER 61043-05 992012-43 DESCRIPTION 2. 9a 9b PART NUMBER 61007-02 992012-43 DESCRIPTION 2-7/8” Standard OCM Slip Insert (For 3-1/2” Nom. 9a 9b PART NUMBER 61043-03 992012-43 DESCRIPTION 1.REVERSIBLE SLIP INSERT SET (3-1/2” NOM. 3 3 QTY. 3 3 QTY.) Cotter Pin 2.060” Reversible Slip Insert Set P/N 61043-105 ITEM NO.) Cotter Pin 1. 9a 9b PART NUMBER 61007-03 992012-43 DESCRIPTION 3-1/2” Standard OCM Slip Insert (For 3-1/2” Nom. 3 3 QTY. 3 3 QTY. 3 3 . 9a 9b PART NUMBER 61043-01 992012-43 DESCRIPTION 1.) Cotter Pin 2-3/8” Reversible Slip Insert Set P/N 61007-101 ITEM NO. 3 3 27 QTY. 9a 9b PART NUMBER 61007-01 992012-43 DESCRIPTION 2-3/8” Standard OCM Slip Insert (For 3-1/2” Nom.) Cotter Pin 3-1/2” Reversible Slip Insert Set P/N 61007-03 ITEM NO. 9a 9b PART NUMBER 61043-02 992012-43 DESCRIPTION 1.050” Standard OCM Slip Insert (For 3-1/2” Nom. For OCM Inserts Retainer Pin: FM Lift Arm Bolt Torsion Spring Nut with Nylok SAE Flat Washer SAE Flat Washer Socket Head Shoulder Screw Flexlock Hex Nut QTY. 4-1/2” Nom. 1 set 3 1 2 1 2 2 2 2 28 .MODEL “G” TUBING SPIDER SLIP ASSEMBLY 4-1/2” NOMINAL WITHOUT OCM SLIP INSERTS P/N 61039-100 ITEM NO. 8a 8b 8c 8d 8e 8f 8g 8h 8i PART NUMBER 61039 61048 61019 61044 992089-09 992155-04 992155-06 992218-17 992501-11 DESCRIPTION Slip Body Assembly. ) REVERSIBLE SLIP TEETH FOR OCM MODEL “G” TUBING SPIDER 3-1/2” Reversible Slip Insert Set P/N 61042-101 ITEM NO. 9a 9b PART NUMBER 61040-03 992012-43 DESCRIPTION 4-1/2” Standard OCM Slip Insert (For 4-1/2” Nom.) STANDARD SLIP TEETH FOR OCM MODEL “G” TUBING SPIDER 3-1/2” Std.) Cotter Pin 4” Reversible Slip Insert Set P/N 61042-102 ITEM NO. 9a 9b PART NUMBER 61042-03 992012-43 DESCRIPTION 4-1/2” Standard OCM Slip Insert (For 4-1/2” Nom.) Cotter Pin 4-1/2” Reversible Slip Insert Set P/N 61042-103 ITEM NO.) Cotter Pin 4-1/2” Reversible Slip Insert Set P/N 61040-103 ITEM NO. 3 3 QTY. 3 3 QTY. 9a 9b PART NUMBER 61040-01 992012-43 DESCRIPTION 3-1/2” Standard OCM Slip Insert (For 4-1/2” Nom.STANDARD SLIP INSERT SET (4-1/2” NOM. 9a 9b PART NUMBER 61040-02 992012-43 DESCRIPTION 4” Standard OCM Slip Insert (For 4-1/2” Nom.) Cotter Pin QTY. Slip Insert Set P/N 61040-101 ITEM NO. 9a 9b PART NUMBER 61042-01 992012-43 DESCRIPTION 3-1/2” Standard OCM Slip Insert (For 4-1/2” Nom. 3 3 QTY.) Cotter Pin 4” Reversible Slip Insert Set P/N 61040-102 ITEM NO. 9a 9b PART NUMBER 61042-02 992012-43 DESCRIPTION 4” Standard OCM Slip Insert (For 4-1/2” Nom.) Cotter Pin QTY. 3 3 REVERSIBLE SLIP INSERT SET (4-1/2” NOM. 3 3 QTY. 3 3 29 . 30 . 31 . 2 2 2 2 MODEL “G” TUBING SPIDER SEAL SERVICE KIT FOR PNEUMATIC CYLINDER P/N 61032-100 ITEM NO. 6b 6c 6d 6e 6f & 8e 6g 6h & 8g 6i 6j 8c PART NUMBER 61012 992011-98 992005-16 992003-18 992089-09 992155-04 992155-06 992218-16 992501-11 61019 DESCRIPTION Pivot Pin: FM Roll Pin Hex Head Cap Screw Hex Head Cap Screw Nut wit Nylok SAE Flat Washer SAE Flat Washer Socket Head Shoulder Screw Flexlock Hex Nut Lift Arm Bolt QTY. 1 2 1 1 2 4 4 2 3 1 MODEL “G” TUBING SPIDER BOLT AND SPRING KIT FOR 3-1/2” SLIP ASSEMBLY P/N 61031-100 ITEM NO.MODEL “G” TUBING SPIDER BOLT KIT FOR CYLINDER MOUNTING AND LIFT ARM P/N 61030-100 ITEM NO. 2 2 2 2 MODEL “G” TUBING SPIDER BOLT AND SPRING KIT FOR 4-1/2” SLIP ASSEMBLY P/N 61031-101 ITEM NO. 8d 8f 8h 8i PART NUMBER 61033 992155-04 992218-17 992501-11 DESCRIPTION Torsion spring SAE Flat Washer Socket Head Shoulder Screw Flexlock Hex Nut QTY. 8d 8f 8h 8i PART NUMBER 61044 992155-04 992218-17 992501-11 DESCRIPTION Torsion spring SAE Flat Washer Socket Head Shoulder Screw Flexlock Hex Nut QTY. 5e 5f 5g 5h 5k 5l 5m PART NUMBER 992012-09 992154-012 992154-210 992154-232 992224-61 992548-23 992549-01 DESCRIPTION Cotter Pin O-Ring O-Ring O-Ring Button Head Cap Screw Piston and Seal Assembly Wiper Seal QTY. 1 1 1 2 6 1 1 32 . 33 . 90° Regulator. Pneumatic 1 2 2 1 2 3 1 4 5 1 1 1 1 2 1 QTY. Pneumatic Lubricator. 1/2" x 3/8” Elbow. 1 set 2 4 1 1 11 11a 12 12a Female Quick 34 .MODEL “G” TUBING SPIDER FOOT OPERATED PNEUMATIC CONTROL SYSTEM SEE ILLUSTRATION ILL-404 ITEM NO. HOSES FOR PNEUMATIC FOOT OPERATION ITEM NO. Clamp Kit. Long Adapter. Pneumatic Modular. Foot Valve Hex Head Cap Screw Nut. For Foot Valve. Pneumatic. Male Valve. PART NUMBER 65240-100 65200-100 1 2 3 4 5 6 7 8 9 10 10a 10b 10c 10d 10e 65202 992003-07 992089-05 992112-22 992131-S-06-06 992285-MH-6-6 992278 992137-S-08-06 992481-06 992311 992311-05 933100-03 933100-04 933100-05 933100-02 DESCRIPTION Pneumatic Foot Control Valve Assembly with Pressure Regulator (less Hoses) (Ref 1-10) Pneumatic Foot Control Valve Subassembly Less Pressure Regulator and Hoses (Ref 1-9) Cover. PART NUMBER 65300 701Q-06-180-02F 992285-FH-6-6 701Q-06-180-01F 992285-FH-6-6 DESCRIPTION Hoses. Pneumatic Filter. Pneumatic. Pneumatic Assembly (Includes 10a – 10e) 2” Gauge. Pneumatic. Pneumatic Foot Adapter. 180” Disconnects On One End Disconnect. Set of 3 (Qty 2 of Ref 11 and Qty 1 of Ref 12) With Female Quick Disconnects Hose. Female Long with Female Quick QTY. Female Hose. 180” Long with Disconnects On Both Ends (Ref 11a) Disconnect. 3/8” x 3/8” Disconnect. Nylok Lt Hex Nipple. Pneumatic Regulator. 35 . MODEL “G” TUBING SPIDER HAND OPERATED PNEUMATIC CONTROL SYSTEM SEE ILLUSTRATION ILL-405 ITEM NO. Pressure Regulator. Pneumatic Assembly (Includes 7a – 7e) 2” Gauge. Pneumatic Modular. Pneumatic 36 . Mounting Bracket Hand Operated Pneumatic Valve Screw Nut 180” Long Pneumatic Hose 180” Long Pneumatic Hose Assy (With Female Quick Disconnects) (Item 6a) Female Quick Disconnect Regulator. Pneumatic Lubricator. Clamp Kit. Pneumatic Filter. PART NUMBER 65240-200 65220-100 1 2 3 4 5 6 6a 7 7a 7b 7c 7d 7e 55150-02 992277 992001-04 992089-01 65300-200 65300-101 992285-FH-6-6 992311 992311-05 993100-03 993100-04 993100-05 993100-02 DESCRIPTION Pneumatic Hand Control Valve Assembly with Pressure Regulator (less Hoses) (Ref 1-7) Pneumatic Hand Control Valve Pressure Regulator (Ref 1-6) Subassembly Less 1 1 4 4 1 2 2 1 1 1 1 2 1 QTY. 3-1/2” “G” Lift Arm with Bushing Insert Sets. 4 2 2 5 1 2 12 12 6 37 . 2-3/8” GFC Insert Sets. 2-7/8” GFC Insert Sets.MODEL “G” TUBING SPIDER 2 YEAR RECOMMENDED SPARE PARTS LIST PART NUMBER 61031-100 61030-100 61024-100 61032-100 61003-100 61034-100 61006-101 61006-102 61006-103 DESCRIPTION Slip Body Repair Kit for 3-1/2” Slip Assembly Bolt Kit Air Attachment Air Cylinder Air Cylinder Kit Slip Body. 3-1/2” GFC QTY.