. . : 304-1 Rev.1 AWS Specification E71T-1 E7018 Deposited Weld Metal (mm) 25 25 Pass Thickness(mm) 4 Max.70 P.2005 ~ 3 -4 mm.) °C : pass Temp. 3 + 003-1 Rev.70 to Gr. )~-L[~~ ) 1?~ BASE METALS (QW-403) Material Spec. Root Face 0 1 mm. IncludedAngle .2 4 ~-iller Metal F. ii) Product form: Flux Cored for FCAW I POSITION :(QW-405) ELECTRICAL CHARACTERISTICS:(QW-409) Current: DC Polarity: EP Amps: 160-180 for FCAW Volts 26-28 160-170 for SMAW . ~ UQhili (100) 250 Nil - ~ <> ~. ~&\0 TECHNIQUE: (QW-410) Travel Speed (mm/min. -. (Min.32 18-20 Weld Metal Analysis A.600 Root Gap - - ~ . 2 to P. -1Gr. Semi-Auto): MANUAL JOINTS: (QW-402) I .No.) I I Position of Groove: Welding Progression: Others: PREHEAT :(QW-406) Preheat Temp.-L Thickness of Test Coupon (mm) : 50 Dia.): For FCAW : 80-90 For SMAW: 55-60 String or Weave Bead: Strinq & Weave Oscillation:.f:JS ~ "'=-Pune Office lloyd's Register Asi.: 007 . J " . Nil Single pass/ Multipass: Multipass Single/Multiple Electrode: Sinqle Others: Weavinq for SMAW 12mm Max.r THERMAX J Date: 05.20 5. . 6 4 -6FA Specification 5. Others: I) No addition of supplementary filler metal & Alloy Elements for FCAW. 4 Max. (3 times of Core Diameter of electrode.6 Welding Process(es): FCAW+SMAW Type (Manual. : SA 516 to SA 516 Type or Grade: Gr. ".483 PROCEDURE QUALIFICATION RECORD (PQR) Procedure Qualification Record No.No. of Test coupon (mm): Nil Others: None POST WELD HEAT TREATMENT Temperature °C : ==== (QW-407) Time: Others: : ==== GAS: (QW-408) Gas(es) - I % Composition Mixture SG-C Flow rate lit/min - FILLER METALS: (QW-404) Process FCAW SMAW Shielding Trailing Backing CO2 None None as per SFA.-r h ~--- :-- ~ QW .) °C : Others: [Inter . (Max.Volts: 23-24 Tungsten Electrode Type & Size: Not Applicable Others:TY"o"l'\sf'e'l M~dl. 1 1 Size of Filler Metal mm 0 1.. No.04. --1-Gr. Automatic.No.2005 WPS No.5. ~ .. 007-2005 UTS (kg/mm2) 61..31 26..52 .81 60.26 65.: 226 dtd..160...152 Parent Material-167. VANCHINATH -. -.179 HAZ: Top: 160.52 27.157 Middle: 164. . . A.2 Side Bend QW-462.179.: A2932 Stamp No.2005 \J.67 26.2005 We certify that the statements in this record are correct and that the test welds were prepared welded & tested in accordance with the requirement of ASME Sect.63 31400 496..187 Bottom: 194.: WB 01 Lab Test No. Ansari Weldinq Enqq Dept.. By : V.2 SB1 Side Bend QW-462.-..2 Side Bend QW-462.162 Bottom: 160..159. GUIDED BEND TESTS (QW160) Tvpe and Figure No. Notch location Notch TOUGHNESS TESTS (QW 170) None Test Lateral Exp.: Vikas Neerai of c- Date: 05.r Specimen No. M... Impact % Shear Mils Value Joules Temp.) (mm2) (mm) 31400 507... 31.\ 'f III siil I S "" cturer: THERMAXLTD....02 18. Test Witness By. - THERMAX Type of failure and location Ductile In PM Ductile In PM Ductile In PM Ductile In PM .'V '-" e]L lloyd'.. Rcgist AUDITED BY : S. °C Type Drop Weiaht No Break Break FILLET WELD TEST (QW 180) None Result: Not Applicable Macro Results: Micro: /"" ----None -- ""'" Type of Test: Deposit Analysis: Others: Welder's Name: Test Conducted by: OTHER TESTS Hardness (Hv-l 0) Weld: Top: 170.--er N' . Side Bend QW-462. 160 None Macro Test Satisfactorv. S -.. .186./ - .90 19.26 33200 506.32 32000 525.2 SB2 SB3 SB4 Results Satisfactory Satisfactory Satisfactory Satisfactory Specimen No.184.163. H.28 QW 483 TENSILE TEST (QW-150) Area Ultimate Tensile Thickness load (ka.188 Middle 185.03.97 26.30 19.lX edition 2004.:.28 PQR No. SHENDRIKAR 0::> . 157...89 63.04.. K. TT 1 Top TT 2 Top TT 1 Bottom TT 2 Bottom Width (mm) 19. Ava. T.No. . . 18 ER 70S-2 16 3 Max.65 .r Date: 18.483 PROCEDURE QUALIFICATION RECORD (PQR) Procedure Qualification Record No.1.A Amps: Tungsten Electrode Type & Size: EWTh-2.4 Others: Nil TECHNIQUE: (QW-410) Travel Speed: String or Weave Bead: Oscillation: . Others: None GAS: (QW-408) % FILLER METALS: (QW-404) I l Gas(es) Composition Mixture Flow rate lit/rnin --- Process Weld Metal Analysis A.. 2 to P.. ..Gr.02. \.-1- Gr. ELECTRICAL CHARACTERISTICS:(QW-409) Current: DC EN Polarity: 140-150 Volts N. 0 ..(Max."' ".)°C : Others: RT (28) 250 Nil Nil. ..~ .2005 THERMAX JOINTS: (QW-402) \( RootGap RootFace2-3mm.2005 WPS No.70 POST WELD HEAT TREATMENT (QW-407) Nil - Temperature°C: = Time: P.70° !6 mm ~ BASE METALS (QW-403) Material Spec.No. 5 Welding Process(es): GTAW Type (Manual. : SA 516 to SA 516 Type or Grade: r. . No addition of flux to The face of weld joint --.: 201-1 Rev.32 10-11 ---- -------. 2 Others: -------- -------- Thickness of Test Coupon (mm) : 16 Dia.'-10.No.. .""""" - . QW . SFA Specification .(Min..70 to Gr.'& '- I ~ I I ~ ... Size of Filler Metal mm 0 --"'" GTAW 1 2 6 Shielding GTAW Trailing Backing Argon None None As per SFA 5.. AWS Specification Deposited Weld Metal (mm) Pass Thickness(mm) Others I 5...- ---- Filler Metal F.No.])2. .: 001 . I Single pass/ Multipass: POSITION :(QW-405) Position of Groove: Welding Progression: Others: PREHEAT :(QW-406) ----StrinQ & Weave Nil Multipass SinQle --------------- I Single/Multiple Others: Electrode: - PreheatTemp. I . of Test coupon (mm): Nil. Semi-Auto): MANUAL . Automatic.)°C : Interpass Temp. IncludedAngle ." -.1.I '4'"> \( .5 mm. : A2932 Stamp No.- M.~.09 19800 PQR No. .02.02 16.... ~ \ 0 ~)/ .3 (a) QW-462. 1-3 1-3 Notch location weld HAZ Notch Type TOUGHNESS TESTS (QW 170) Test Ava. . V.3 (a) FB1 FB2 RB1 RB2 Results Satisfattory Satisfactory Satisfactory Satisfactory THERMAX .3 (a) QW-462.: 199 dtd. 10..r ..: Vikas Neerai of Date: 18. p 1 . 001-2005 UTS (kg/mm2) 63. H.33 QW 483 TENSILE TEST (QW-150) Thickness Area Ultimate Tensile (mm2) load (ka. Specimen No.194.186. Mils Temp.97 309. QW-462.197..3 (a) QW-462. -Satisfactory .: WB01 Lab Test No. Tensile 1 Trans. Trans. Tensile 2 Width (mm) 19.No.2005 LRS Manufacturer: THERMAX LTD..- Specimen No.2005 We certify that the statements in this record are correct and that the test welds were prepared welded & tested in accordance with the requirement of ASME SecUX edition 2004.ter Asia iF"" . 198. Impact Lateral Exp.~J .171.66 Type of failure and location Ductile In PilJl Ductile In PM GUIDED BEND TESTS (QW 160) Type Face Bend Face Bend Root Bend Root Bend and FiQureNo. Parent Material .185.176.) (mm) 15.. None Macro HAZ-199. °C Value Joules % Shear -29 110 28 Drop Weiaht Break No Break - } -29 Charpy FILLET WELD TEST (QW 180) Result: Satisfactory Macro Results: Micro: Yes/No. Test Witness By.. SHENDRIKAR n <:) \ ~~i. K. AUDITED y' 4: 5.40 19. Weld .82 19800 311. None None None -- .181. i"ype of Test: Deposit Analysis: Others: Welder's Name: Test Conducted by: OTHER TESTS Hardness (Hv10).02. Ansari WeldinQ EnQQDept. T.91 63. (' \. ~A~~ . DC: Interpass Temp. DC: Others: ----Strinq & Weave WL Multipass Sinqle Nil _/ RT (39) 250 Nil 0 t-4. Weld Metal Analysis A...74 3 Max.. t~ .1.J- - JEj'cY.0 to 3.:WeldingProcess(es): GTAW Type(Manual. .70-75° \( E74 mm BASE METALS (QW-403) Material Spec.3..No. Root Gap ---RootFace--. ~ ~ QW .2004 201-1Rev.: SA 106 to SA 106 Type or Grade: Gr.Semi-Auto): MANUAL JOINTS: (QW-402) . . Size of Filler Metal mm 0 Filler Metal F.Ato P.B P No 1 Gr.74 Thickness of Test Coupon (mm): Dia.B to Gr..0 to 1mm.18 ER 70S-2 8.. g.Gr. SFA Specification AWS Specification Deposited Weld Metal (mm) Pass Thickness(mm) Others ---- ---- ELECTRICAL CHARACTERISTICS:(QW-409) Current: DC EN Polarity: 100-120 N.: 005. of Test coupon (mm): 60.2004 -~ + 3.05.No. None Others: POST WELD HEAT TREATMENT(QW-407) Nil Temperature DC: ------------------Time: ---------Others: GAS: (QW-408) % Gas(es) FILLER METALS: (QW-404) Process GTAW 1 2 6 5.32 Flow rate lit/min 8-10 r-.. t.2. 8.A Volts Amps: Tungsten Electrode Type & Size: EWTh-2.rr I ..Automatic.. Included Angle.483 PROCEDURE QUALIFICATION RECORD (PQR) Procedure QualificationRecordNo. --L. No addition of flux to The face of weld joint Shielding GTAW Trailing Backing Argon None None Composition Mixture As per SFA 5.No.j Others: Nil TECHNIQUE: (QW-410) Travel Speed: String or Weave Bead: Oscillation: Single pass/ Multipass Single/Multiple Electrode: Others: POSITION :(QW-405) 1G Position of Groove: -----Welding Progression: --------Others: PREHEAT :(QW-406) Preheat Temp..4 WPS No.r THERMAX Date: 14.5 mm. .H.193.4 ~. .05. Parent Material-197.: WB 01 Lab Test No. 191.: 27 dtd.35 THERMAX QW 483 TENSILE TEST (QW-150) Area Ultimate Tensile mm2 load k ..05.".: Surveyor of LRA Date: 14. 159. 186. 193. None None OTHER TESTS Hardness (Hv). 005-2004 48. HAZ.09 8250 PQR No. Test Witness By.r Specimen No. By : A.No.: A2932 Stamp No. T. 199. None M.H. 194. 14..79 170.Ansari Weldin!:! Ena!:! DeDI. . .00 7850 8. AUDITED BY : SA VANCHINATH ~".20°L\cturer: THERMAX LTD. Notch location Notch Type Dro Break FILLET WELD TEST (QW 180) ~ None Result: Satisfactory Macro Results: Micro: Type of Test: Deposit Analysis: Others: Welder's Name: Test Conducted by: Yes/No.52 .2004 We certify that the statements in this record are correct and that the test welds were prepared welded & tested in accordance with the requirement of ASME SecUX edition 2001 including addenda 03. TT-1 TT-2 19. Weld 180.""" Results Satisfacto Satisfacto Satisfacto Satisfacto Specimen No.Jadhav L . 189. . . No. ~ UQhili (100) 250 Nil - ~ <> ~. ". )~-L[~~ ) 1?~ BASE METALS (QW-403) Material Spec. --1-Gr. Semi-Auto): MANUAL JOINTS: (QW-402) I .6 Welding Process(es): FCAW+SMAW Type (Manual.20 5.) I I Position of Groove: Welding Progression: Others: PREHEAT :(QW-406) Preheat Temp. ii) Product form: Flux Cored for FCAW I POSITION :(QW-405) ELECTRICAL CHARACTERISTICS:(QW-409) Current: DC Polarity: EP Amps: 160-180 for FCAW Volts 26-28 160-170 for SMAW .2 4 ~-iller Metal F.-r h ~--- :-- ~ QW .1 AWS Specification E71T-1 E7018 Deposited Weld Metal (mm) 25 25 Pass Thickness(mm) 4 Max. (Max.: 007 .Volts: 23-24 Tungsten Electrode Type & Size: Not Applicable Others:TY"o"l'\sf'e'l M~dl.483 PROCEDURE QUALIFICATION RECORD (PQR) Procedure Qualification Record No.32 18-20 Weld Metal Analysis A. IncludedAngle .70 to Gr. : SA 516 to SA 516 Type or Grade: Gr.600 Root Gap - - ~ . (3 times of Core Diameter of electrode. 6 4 -6FA Specification 5. Automatic. -1Gr. Nil Single pass/ Multipass: Multipass Single/Multiple Electrode: Sinqle Others: Weavinq for SMAW 12mm Max.f:JS ~ "'=-Pune Office lloyd's Register Asi.. 3 + 003-1 Rev. 2 to P.70 P.No.5. (Min. -. J " . 1 1 Size of Filler Metal mm 0 1. of Test coupon (mm): Nil Others: None POST WELD HEAT TREATMENT Temperature °C : ==== (QW-407) Time: Others: : ==== GAS: (QW-408) Gas(es) - I % Composition Mixture SG-C Flow rate lit/min - FILLER METALS: (QW-404) Process FCAW SMAW Shielding Trailing Backing CO2 None None as per SFA.No.) °C : pass Temp. Others: I) No addition of supplementary filler metal & Alloy Elements for FCAW.r THERMAX J Date: 05.2005 ~ 3 -4 mm.) °C : Others: [Inter .-L Thickness of Test Coupon (mm) : 50 Dia. ~&\0 TECHNIQUE: (QW-410) Travel Speed (mm/min.2005 WPS No.04.): For FCAW : 80-90 For SMAW: 55-60 String or Weave Bead: Strinq & Weave Oscillation:.No. . Root Face 0 1 mm. 4 Max.: 304-1 Rev. M....187 Bottom: 194. 31. Side Bend QW-462.. ..2 SB2 SB3 SB4 Results Satisfactory Satisfactory Satisfactory Satisfactory Specimen No. Notch location Notch TOUGHNESS TESTS (QW 170) None Test Lateral Exp.157 Middle: 164.: A2932 Stamp No. SHENDRIKAR 0::> .'V '-" e]L lloyd'.90 19.163.179.2005 \J.179 HAZ: Top: 160..89 63. Impact % Shear Mils Value Joules Temp.162 Bottom: 160.No.81 60....160.--er N' . ~ . S -.159. Ava.03. A.52 . T.-...67 26.: WB 01 Lab Test No...152 Parent Material-167.52 27..32 32000 525. K. GUIDED BEND TESTS (QW160) Tvpe and Figure No. Rcgist AUDITED BY : S. 157. 007-2005 UTS (kg/mm2) 61.184.02 18.2005 We certify that the statements in this record are correct and that the test welds were prepared welded & tested in accordance with the requirement of ASME Sect./ - .30 19. .2 Side Bend QW-462.... .r Specimen No.: Vikas Neerai of c- Date: 05.31 26.188 Middle 185. Test Witness By.: 226 dtd. Ansari Weldinq Enqq Dept..2 Side Bend QW-462. VANCHINATH -.26 65. TT 1 Top TT 2 Top TT 1 Bottom TT 2 Bottom Width (mm) 19.28 QW 483 TENSILE TEST (QW-150) Area Ultimate Tensile Thickness load (ka. - THERMAX Type of failure and location Ductile In PM Ductile In PM Ductile In PM Ductile In PM .2 SB1 Side Bend QW-462. 160 None Macro Test Satisfactorv.186.26 33200 506.97 26.63 31400 496.:. H. °C Type Drop Weiaht No Break Break FILLET WELD TEST (QW 180) None Result: Not Applicable Macro Results: Micro: /"" ----None -- ""'" Type of Test: Deposit Analysis: Others: Welder's Name: Test Conducted by: OTHER TESTS Hardness (Hv-l 0) Weld: Top: 170...\ 'f III siil I S "" cturer: THERMAXLTD..04.28 PQR No. By : V. -.lX edition 2004.) (mm2) (mm) 31400 507.. . . . . 2008 .3 Without Notch Toughness requirements. range (mm. Retainers not permitted BASE METALS: (QW-403) to P.) Pass Thk. 2 OR 1 Gr 1 . Others: No addition of flux to the face of weld joint. 005/2004 Joint Design: Backing: No for root pass.No. Specification Type & Grade To Specification Type & Grade OR 5. (mm.\ QW .) Groove Fillet 32 Any :::. Analysis & Mech. Q Date Details As per equipment Drawinq & Refer to relevant WTS.03. 2 .range (mm. Backing Material (Type): Metal 0 Nonfusing Metal Nonmetallic 0 Others Base metal of P1 / Weld metal. nAWS(Class) --Product form (Solid/cored / Flux cored) GTAW / PAW Solid ER 70S-2 1 FILLER METAL: (QW-404) Process GTAW 6 P. : 201-2 Welding Process (es): GTAW JOINTS: (QW-402) Type(s): Manual Rev. -GROOVE Base Metal thk. : 001/2005. Prop.5 . 1 Gr. SFA No.0. ------A.482 WELDING PROCEDURE SPECIFICATION (WPS) Welding Procedure Specification No.-. 20.No.32 FillET Any Size of Filler metal (mm) 0 Electrode-Flux (Class) 2. Prop.NO.18 Chem.. . 1 .) Pipe dia Range (mm. To Chem.) Any Any 1. ::J .r THERMAX PQR No. Not Applicable Not Applicable Trade Name (Flux) Consumable Insert None Others: This WPS is applicable for base metal Deposited weld metal Thk.'~ ~ . Analysis & Mech. Yes for subsequent passes.No. F. (Max. (Min. <b EN == TungstenElectrodeSize and Type' Mode of Metal Transfer for GMAW ----.5 Wire Brushinq / Grindinq None None Not Applicable Multipass / Sinqle Sinqle Not Applicable Not AQQ.2 Not Applicable Not Applicable Electrode wire feed Speed Range Pulsing : TECHNIQUE: (QW-410) String or Weave Bead Orifice or Gas Cup Size 0 (mm) Initial and Interpass Cleaning Method of Back Gouging Oscillation Contact Tube to work distance (mm) Multiple or Single Pass (per side) Multiple or Single Electrode Closed to out chamber Electrode Spacing Travel Speed (Range) Peening Use of Thermal Process for P No.)OC Interpass Temp. Polarity' Volts. 11A & P No.0 Prepared By : Approved By : Welding Engg.2008 v.12 EWTh ..K.: Q Page 2 of 2 POSITION: Position(s) POST WELD HEAT TREATMENT: (QW-407) None Temperature Range(OC) . 11B Others: Weld Layer (s) Process es GTAW Filler Metal ~ Strinq / Weavinq of Max 6 mm 6 .licable ~ ------ Surface to be welded shall be free from oil.mm Type & Polarit DCEN 80-180 Speed Range mm/min Heatinput J/mm As reqd. Mahadev Gochade ~ \ j4\ Date' 20. 2.licable --------------Not Allowed Not AQQ.180 (Ranqes) .-.QW - 482 (QW-405) of Groove' WPS No: Anv !JQJ. Dept.)OC' Preheat Maintenance Argon None None ELECTRICAL CHARACTRISTICS : (QW-409) Current Amps(Range) : DC : 80 .03. Time Range(min) Weld Progression Position(s) PREHEAT: of Fillet (QW-406) GAS: (QW-408) . ER 70S-2 2. dust. rust. I I Travel Class Dia.12..4 mm As per SFA 5. 15 T:s:25 mm 100 T >25 mm 250 None Shielding Trailing Backing Gas(es) % Comp Mixture Single Flow Rate (Iit/min) 5-12 Preheat_Temp. & other foreir Current material.or' Vertical' Anv ~ Rev. scale.Shendrik~4~~v . : 201-1 Rev.No..1. QW .1.. Others: None GAS: (QW-408) % FILLER METALS: (QW-404) I l Gas(es) Composition Mixture Flow rate lit/rnin --- Process Weld Metal Analysis A. Size of Filler Metal mm 0 --"'" GTAW 1 2 6 Shielding GTAW Trailing Backing Argon None None As per SFA 5.5 mm.2005 THERMAX JOINTS: (QW-402) \( RootGap RootFace2-3mm. SFA Specification . Semi-Auto): MANUAL .'-10. AWS Specification Deposited Weld Metal (mm) Pass Thickness(mm) Others I 5. . of Test coupon (mm): Nil.: 001 .18 ER 70S-2 16 3 Max.4 Others: Nil TECHNIQUE: (QW-410) Travel Speed: String or Weave Bead: Oscillation: .I '4'"> \( . \. : SA 516 to SA 516 Type or Grade: r. No addition of flux to The face of weld joint --. .- ---- Filler Metal F.02. IncludedAngle . .2005 WPS No. 2 to P... I Single pass/ Multipass: POSITION :(QW-405) Position of Groove: Welding Progression: Others: PREHEAT :(QW-406) ----StrinQ & Weave Nil Multipass SinQle --------------- I Single/Multiple Others: Electrode: - PreheatTemp. 5 Welding Process(es): GTAW Type (Manual.)°C : Others: RT (28) 250 Nil Nil..(Min.65 ..32 10-11 ---- -------. 0 . ..A Amps: Tungsten Electrode Type & Size: EWTh-2."' ".No.])2.70° !6 mm ~ BASE METALS (QW-403) Material Spec..'& '- I ~ I I ~ . Automatic.." -.(Max.Gr..483 PROCEDURE QUALIFICATION RECORD (PQR) Procedure Qualification Record No.70 to Gr.""""" - . 2 Others: -------- -------- Thickness of Test Coupon (mm) : 16 Dia.No. I .70 POST WELD HEAT TREATMENT (QW-407) Nil - Temperature°C: = Time: P. ELECTRICAL CHARACTERISTICS:(QW-409) Current: DC EN Polarity: 140-150 Volts N.-1- Gr... .~ .)°C : Interpass Temp.r Date: 18. 3 (a) QW-462.- Specimen No.. °C Value Joules % Shear -29 110 28 Drop Weiaht Break No Break - } -29 Charpy FILLET WELD TEST (QW 180) Result: Satisfactory Macro Results: Micro: Yes/No. 10.r ..: Vikas Neerai of Date: 18.02 16. QW-462.3 (a) QW-462.185.ter Asia iF"" .186.09 19800 PQR No.97 309. None Macro HAZ-199. Ansari WeldinQ EnQQDept.: 199 dtd.33 QW 483 TENSILE TEST (QW-150) Thickness Area Ultimate Tensile (mm2) load (ka. . Weld ... Trans.. ~ \ 0 ~)/ . V. 198. SHENDRIKAR n <:) \ ~~i.. 001-2005 UTS (kg/mm2) 63. Tensile 1 Trans. 1-3 1-3 Notch location weld HAZ Notch Type TOUGHNESS TESTS (QW 170) Test Ava. (' \. Test Witness By.40 19. Mils Temp. Parent Material .181. . Tensile 2 Width (mm) 19..02.02.No. -Satisfactory .: A2932 Stamp No.171.) (mm) 15. Impact Lateral Exp. i"ype of Test: Deposit Analysis: Others: Welder's Name: Test Conducted by: OTHER TESTS Hardness (Hv10).: WB01 Lab Test No.2005 We certify that the statements in this record are correct and that the test welds were prepared welded & tested in accordance with the requirement of ASME SecUX edition 2004. None None None -- .2005 LRS Manufacturer: THERMAX LTD. p 1 .. Specimen No.82 19800 311.3 (a) FB1 FB2 RB1 RB2 Results Satisfattory Satisfactory Satisfactory Satisfactory THERMAX .66 Type of failure and location Ductile In PilJl Ductile In PM GUIDED BEND TESTS (QW 160) Type Face Bend Face Bend Root Bend Root Bend and FiQureNo. AUDITED y' 4: 5.197.~. K.194.91 63.~J . T.3 (a) QW-462. ~A~~ .- M.176.. H. 483 PROCEDURE QUALIFICATION RECORD (PQR) Procedure QualificationRecordNo.18 ER 70S-2 8.74 Thickness of Test Coupon (mm): Dia.2004 201-1Rev.. Root Gap ---RootFace--. --L.B to Gr.2. Included Angle.. . Weld Metal Analysis A..B P No 1 Gr.74 3 Max.A Volts Amps: Tungsten Electrode Type & Size: EWTh-2.rr I . t~ . of Test coupon (mm): 60.No.j Others: Nil TECHNIQUE: (QW-410) Travel Speed: String or Weave Bead: Oscillation: Single pass/ Multipass Single/Multiple Electrode: Others: POSITION :(QW-405) 1G Position of Groove: -----Welding Progression: --------Others: PREHEAT :(QW-406) Preheat Temp.3.. ~ ~ QW .No. .0 to 3. 8. None Others: POST WELD HEAT TREATMENT(QW-407) Nil Temperature DC: ------------------Time: ---------Others: GAS: (QW-408) % Gas(es) FILLER METALS: (QW-404) Process GTAW 1 2 6 5. g.No.05.Gr. Size of Filler Metal mm 0 Filler Metal F..0 to 1mm.32 Flow rate lit/min 8-10 r-.1.Ato P.5 mm.: SA 106 to SA 106 Type or Grade: Gr. No addition of flux to The face of weld joint Shielding GTAW Trailing Backing Argon None None Composition Mixture As per SFA 5.2004 -~ + 3.70-75° \( E74 mm BASE METALS (QW-403) Material Spec.. DC: Interpass Temp.r THERMAX Date: 14.Semi-Auto): MANUAL JOINTS: (QW-402) ..4 WPS No.Automatic. t..:WeldingProcess(es): GTAW Type(Manual.. SFA Specification AWS Specification Deposited Weld Metal (mm) Pass Thickness(mm) Others ---- ---- ELECTRICAL CHARACTERISTICS:(QW-409) Current: DC EN Polarity: 100-120 N. DC: Others: ----Strinq & Weave WL Multipass Sinqle Nil _/ RT (39) 250 Nil 0 t-4.J- - JEj'cY.: 005.. .4 ~.: A2932 Stamp No.35 THERMAX QW 483 TENSILE TEST (QW-150) Area Ultimate Tensile mm2 load k . None None OTHER TESTS Hardness (Hv).r Specimen No.: Surveyor of LRA Date: 14. Notch location Notch Type Dro Break FILLET WELD TEST (QW 180) ~ None Result: Satisfactory Macro Results: Micro: Type of Test: Deposit Analysis: Others: Welder's Name: Test Conducted by: Yes/No. Weld 180. 194.52 .05. 193.: 27 dtd.Ansari Weldin!:! Ena!:! DeDI. 191.No. T. 199. 186. HAZ. 159.193.79 170.".00 7850 8.: WB 01 Lab Test No. 14.""" Results Satisfacto Satisfacto Satisfacto Satisfacto Specimen No.09 8250 PQR No. . By : A. Parent Material-197. Test Witness By. .Jadhav L .20°L\cturer: THERMAX LTD. .2004 We certify that the statements in this record are correct and that the test welds were prepared welded & tested in accordance with the requirement of ASME SecUX edition 2001 including addenda 03.H. .H. AUDITED BY : SA VANCHINATH ~". None M..05. TT-1 TT-2 19. 005-2004 48. 189. . . . . . Heat Input: None ER309L E309L-16 6mm..: 60508 Welding Process(es): GTAW+ SMAW Types (Manual.cl \ Lloyd's RegisterAsia ---.5-3 mm. Weldwell Electrodes Ltd.4 Weldfast 309L of Mis. Others: None FILLER METAL GTAW POSTWELD HEATTREATMENT(QW-407) Temperature: None Time: None Others: None " W-404 Weld Metal 4naJysis (A No. ~ I+SMAW 8 02.4 mm.0 6 Current: DC Polarity: EN (-) GTAW EP (+) SMAW Amps: 110 . Volts: None Tungsten Electrode Size: EWTh-2.No. Pune 411 019 Boller 8<Heater Group l1J THERMA QW 483 PROCEDURE QUALIFICATION RECORD POR Procedure Qualification Record No.120 Amp.J r-. 03.0 2.26 mm.J -. Filler Metal FNo. SFASpecification Trade Name AWS Classification Deposited Weld 'Metal 8 02.: 8 Thickness of Test Coupon: 18.9 SS Wire 309L of Mis.3 mm.Preheat Maintenance: None TECHNIQUE(QW-410) Travel Speed (mm.~ ~'T~'''''. Dia of Test Coupon: 168.- .: Ambient Temperature (32°C) Inter-pass Temp./minute): None String or Weave Bead: Weave Oscillation: Not Applicable Multi-pass or Single Pass (Per side): Multi-pass Single or ~~Itiple Electrodes: Single Others: ~ -t<~.26 mm.: 175°e .: SA 106 Type or Grade: B To Material Spec. SMAW 5.THERMAX LTD.2007 1- 1.5.12.5mm'.: SA312 Type or Grade: 304 P No.: 1 To P No. Size of Filler Metal (mm. Pass Thickness I 3 mm.J 2. POSITION (QW-405) Position of Groove: IG (Flat) Weld Progression: Not Applicable Others: Not Applicable -- PREHEAT ~QW-405) Preheat Temp. Chinchwad. Semi-Auto): Manual JOINTS (QW 406) Date: 22. Automatic. Weldwell Electrodes Ltd.110 Amp. 18.15 5 5.26 mm. BASEMETAL(QW-403) Material Spec. 12. (Max.: 340/2007 WPS .() \ ~\~ ~~ (WC&\i)) Pune (lfl. GTAW 75 -. --- . 194. .) ~. PLS__0307 _7/1/21..10 19.12.Bailor & H('otpr r.-.sfactory Satisfactory .. : (5..---Stamp No. Ductile& In -- P.--. Notch Location Not. fS. s.6: E. 183 (C.43 332. 171 .. ~ t1 \\~ (~<::D) 2 . Width (mm.. -------------------- v~ .) P. :-<.S. C..ro\Jfl THERMAX THERMAX LTD..87 Type of failure & Location Transverse -1 Transverse -2 19. welded & tested in accordance with requirement of section IX of ASME Code.53 511\.30 17. 170.""\ BY.~~ ~~. v Specimen No.. Newase Test Conducted by: Welding Engg..--.S._.411019 2 =rEQ!!. R..00 -- 171 -- Ductile& In P..!:Y_.) 168.5.: WD98 Lab Test No. (Thermax Ltd.) 340/2007 TESILE TEST Area Thickness (mm2) (mm.No.) latlral Drop Weight Exp Break No Break Mils % Shear QW-1____-------_.. .____atisfacto.12 ---==-===-_={Cnj-_of W-150 Ultimate Total Load (KN) 172 Ultimate Tensile Stregth M a 520.2007 Lie I 'L.. 167.~ \ 9\~-zJ. M. M.---.2007 We certify that the statements in this record are correct and test welds were prepared.12. 168.-. 185.) 183. - . Chinchwad (pune) ..48 330. 189 HAZ: (5.. 167 ----". Type Results -Sati. 142 144 145 T.-- ---------- FILLET WELD TEST (QW-180) Result: None Penetration Into Parent Metal: None ---------------OTHER TESTS Macro Results: Satisfactory Hardness Test: Hardness (HV10 Scale) W.-.LISARriJ- Thermax Ltd. : 191. 186. M. 193.......: Perfect Lab..-. o. 182. ~...) 17.-._- - ----..) 173._.. C. 165. M.5. 193. Manufacturer: Date: 22.: Welder's Name: D.-.------. -'-' Satisfactorv -W-l T.:. --. C.: N Specimen No.5.. . . . . . . . . . Chinchwad. Honavar Electrodes P.~~ ~v\J~l(\N8)) -- .MultiDleElectrodes: Sinqle PREHEAT(QW-405) Preheat Temp.: 61908 Welding Process(es): GTAW+ SMAW Types (Manual..~- \<~~ \.0 2.120 Amp.: SA312 Type or Grade: 304 PNo.. ~~. Pass Thickness POSITION (QW-405) Position of Groove: 1G (Flat) Weld Progression: Not Applicable Others: Not Applicable E308L-16 Heat Input: None 12. GTAW 70 . Current: DC Polarity: EN (-) GTAW EP (-+)SMAW Amps: 110 .26 mm.15 5 5.110 Amp.26 mm. Bolle.: SA312 Type or Grade: 304 To Material Spec. Semi-Auto): Manual JOINTS (QW406) Date: 22. ~ POST WELD HEAT TREATMENT (QW-407) BASE METAL (QW-403) Material Spec.2007 ~ -~~ 18. Venus Wires SMAW 8 02.~. Deposited Weld Metal I 3 mm.: 341/2007 WPS No. (Max. AWS I ER308L Classification 6mm.: 175°C Preheat Maintenance: None Others:- ~.26 mm.:8 To PNo.4 mm. Automatic.12. Group r1@El ~hW- THERMAX QW 483' PP:OCEOUREQUALIFICATION RrC. '=c~.30 (ESABIndia Ltd./minute): None String or Weave Bead: Weave Oscillation: NotApplicable Multi-pass or Single Pass(Per side): Multi-pass Single or. TECHNIQUE (QW-410) Travel Speed (mm.: Ambient Temperature (32°C) Inter-pass Temp. .Pune 411019 .0 6 5. Ltd.4 OK61.THERMAX LTD.:8 Thickness of Test Coupon: 18.& Heate.E>ltb PQR' Procedure Qualification Record No. SMAW Volts: None Tungsten Electrode Size: EWTh-2. Temperature: None Time: None Others: None GTAW 8 02.9 i-ER308L of Mis.) and Silvershine 308 (Mis.. 03.5. H.-. : 189.06 _. .unp No. Results (contd..70 326..11 615. d". . .:. 188.. KlJl KAI{Ni l " ..18 17.197.il". ( " . : '. Chinchwad (pune) IIIU?Mt.) . S.Exp.?cllduclory Sdl i. H. 19'\.0301. \ \ :\'-I\" ..QR}o. - - ._---.1\.198.: WI)')/ ------- '- rfect Lab. Notch Location Notch Type - -Drop Break .--- Satisfact_. M.: 3'\ 1/2007 . Date: 22.) 163..1/1/21..-.20 324. S. ~_.__. 175 St.' ( '..-- FILLET WELD TEST (QW-180) Result: None Penetration into Parent Metal: None OTHER YESTS Macro Results: Satisfactory Hardness Test: Hardness (HV10 Scale) W.) 2 of 2 Specimen No.. welded & tested in accordance with requirement of section IXofASME Code. 192. Manufacturer: Thermax Lld. H. \ lI. 164.90 19.) 196.-\\>.2007 .) 196. '.80 202 201 Type or failure & Location Ductile & In Weld Ductile & In Transverse -1 Transverse -2 18. ~\~ ~~) \ 9\ ()7.196. PLS. 188. Ultimate Tensile Stregth M a 622.__..00 --- Weld . 19/ P. r.) (mm2) (KN) 17.H>-1.Mils ------- ----- -----. \ ~ .." THERMAX LTD..12. : (L.--..-. 19/.. 191 HAZ: (L..?2.{ \\ l? .._-.2007 elds were prepared._---. ..~:.I>II. ..-._. '1/(/ By: A.-TESILE TEST (QW 150) Thickness Area Ultimate Total Load (mm. M.f iJclor -' Specimen No. S. 173.196 (R.---Weight No Break Satisf<1ctor ._--.411019 --. 19U.X ._- ": ---- --- -Tt> II " (~. Width (mm.12. '. .. 162 CR. .. .