Wind Mill Tower ProductionTable of Content Company Profile Wind Mill Tower Production Procedure Our Equipment Proposals Alternative Production Equipment Welding Processes: Our recommendations / Alternatives Our Customers / Reference List Kistler GmbH • www.kistler-machine.de Wind Mill Tower Production Company profile The KISTLER Machine Company, founded in 1966 by Roland Kistler, is a long established family business engaged in engineering and manufacturing of welding positioning and cutting systems for the welding industry, especially for pipe welding and cutting. It is the intent of KISTLER to provide quality welding positioning equipment to the welding trade at a reasonable price to a mutually acceptable schedule. Service after the sale insures that our customers will realize full value from the equipment procured from KISTLER Kistler GmbH • www.kistler-machine.de Wind Mill Tower Production Company profile The location of the KISTLER factory and engineering facility is in Bad Saulgau, in the south of Germany, near the Lake of Constance. New workshop facilities have been completed in 2007. Kistler GmbH • www.kistler-machine.de kistler-machine. The main customers of the KISTLER products are doing business in the following sectors of industry: Shipyards Oil exploration and oil refineries Chemical industry Mechanical contractors Wind mill tower manufacturing Pipe mills Steel construction Kistler GmbH • www.de .Wind Mill Tower Production Company profile Kistler Cutting and Welding currently employs a team of 34. being Europe´s largest manufacturer of welding positioning equipment is a sister company of Kistler and since 2008. Preston. The Kistler group in 2012 includes the following companies: Kistler Maschinen. Kreuztal. Preston UK.kistler-machine.de . Kreuztal Germany.Wind Mill Tower Production Company profile Since 2001. The Kistler group nowadays is the only supplier being able to offer complete solutions for cutting and welding automation from a single source. UK UP Helfert GmbH.. F. Germany F. Bode & Sons Ltd.Bode & Sons Ltd. a company specialized in submerged arc welding is also part of the Kistler group. Bad Saulgau. Germany Kistler Middle East FZ LLC.und Anlagenbau GmbH. Ras-al-Khaimah. UAE Kistler GmbH • www. UP Helfert. Wind Mill Tower Production Production Procedure: Plate Cutting Kistler GmbH • www.kistler-machine.de . Wind Mill Tower Production Production Procedure: Welding of Plates Kistler GmbH • www.kistler-machine.de Wind Mill Tower Production Production Procedure: Bending Kistler GmbH • www.kistler-machine.de Wind Mill Tower Production Production Procedure: Longitudinal Welding Kistler GmbH • www.kistler-machine.de kistler-machine.Wind Mill Tower Production Production Procedure: Longitudinal Welding Kistler GmbH • www.de . kistler-machine.de .Wind Mill Tower Production Production Procedure: Additional Bending Kistler GmbH • www. de . Kistler GmbH • www.kistler-machine.Wind Mill Tower Production Production Procedure: Tack Welding / Assy. de .Wind Mill Tower Production Production Procedure: Flange Assembly Kistler GmbH • www.kistler-machine. kistler-machine.Wind Mill Tower Production Production Procedure: Internal Circumferential Kistler GmbH • www.de . kistler-machine.Wind Mill Tower Production Production Procedure: Flange Welding Kistler GmbH • www.de . kistler-machine.de .Wind Mill Tower Production Production Procedure: External Circumferential Kistler GmbH • www. Wind Mill Tower Production Production Procedure: External Circumferential Kistler GmbH • www.kistler-machine.de . Wind Mill Tower Production Production Procedure: Welding of Built-in Parts Kistler GmbH • www.de .kistler-machine. kistler-machine.Wind Mill Tower Production Production Procedure: Cutting/Welding of Door Kistler GmbH • www.de . de .Wind Mill Tower Production Production Procedure: Cutting/Welding of Door Kistler GmbH • www.kistler-machine. kistler-machine.de .Wind Mill Tower Production Production Procedure: Shotblasting Kistler GmbH • www. de .kistler-machine.Wind Mill Tower Production Production Procedure: Painting Kistler GmbH • www. ) Kistler GmbH • www.de .Wind Mill Tower Production Production Procedure: Final Assembly (Ladders etc.kistler-machine. Wind Mill Tower Production Production Procedure: Dispatch Kistler GmbH • www.kistler-machine.de . de .Wind Mill Tower Production Production Procedure: Dispatch Kistler GmbH • www.kistler-machine. Wind Mill Tower Production Our proposal for Welding of Plates: PJU Kistler GmbH • www.de .kistler-machine. Wind Mill Tower Production Our proposal: Complete Layout for Customer Kistler GmbH • www.de .kistler-machine. de .kistler-machine.Wind Mill Tower Production Our proposal: Longitudinal Welding C&B Kistler GmbH • www. de .kistler-machine.Wind Mill Tower Production Our proposal: Longitudinal Welding C&B Kistler GmbH • www. de .Wind Mill Tower Production Our proposal: Rotators for Tacking Sections Kistler GmbH • www.kistler-machine. kistler-machine.Wind Mill Tower Production Our proposal: Rotators for Tacking Sections Kistler GmbH • www.de . de .kistler-machine.Wind Mill Tower Production Our proposal: Rotators for Tacking Sections Kistler GmbH • www. de .Wind Mill Tower Production Our proposal: Internal Boom for Circumferential Kistler GmbH • www.kistler-machine. de .kistler-machine.Wind Mill Tower Production Our proposal: Internal Boom for Circumferential Kistler GmbH • www. Wind Mill Tower Production Our proposal: Internal Boom for Circumferential Kistler GmbH • www.de .kistler-machine. kistler-machine.Wind Mill Tower Production Our proposal: Flange Welding Unit Kistler GmbH • www.de . de .kistler-machine.Wind Mill Tower Production Our proposal: Platform for external circumferential Kistler GmbH • www. kistler-machine.de .Wind Mill Tower Production Our proposal: Rotators for Built-ins. Brackets Kistler GmbH • www. kistler-machine.Wind Mill Tower Production Our proposal: Rotators for door cutting and Welding Kistler GmbH • www.de . kistler-machine.de .Wind Mill Tower Production Our proposal: Explosionproof Rotators for Blasting Kistler GmbH • www. de .kistler-machine.Wind Mill Tower Production Our proposal: Explosionproof Rotators for Painting Kistler GmbH • www. de .kistler-machine.Wind Mill Tower Production Our proposal: Rotators for Assembly Kistler GmbH • www. Wind Mill Tower Production Alt.de . Approach for Longitudinal Welding Kistler GmbH • www.kistler-machine. Approach for Longitudinal Welding Kistler GmbH • www.de .kistler-machine.Wind Mill Tower Production Alt. de .Wind Mill Tower Production Alt.kistler-machine. Approach for Longitudinal Welding Kistler GmbH • www. Approach for Longitudinal Welding Kistler GmbH • www.de .kistler-machine.Wind Mill Tower Production Alt. de . Approach for Longitudinal Welding Kistler GmbH • www.kistler-machine.Wind Mill Tower Production Alt. Wind Mill Tower Production Alt.de .kistler-machine. Approach for Longitudinal Welding Kistler GmbH • www. Approaches for Tacking: Jackup Rollers Kistler GmbH • www.Wind Mill Tower Production Alt.kistler-machine.de . Wind Mill Tower Production Alt.kistler-machine.de . approach for internal circumferential: Tractor Kistler GmbH • www. Wind Mill Tower Production Alt.kistler-machine.de . approach for flange welding: Tractor Kistler GmbH • www. kistler-machine. approach for external circumferential: C&B Kistler GmbH • www.Wind Mill Tower Production Alt.de . Wind Mill Tower Production Alt.de . approach for external circumferential: Special Kistler GmbH • www.kistler-machine. kistler-machine.de .Wind Mill Tower Production Alt. approach for external circumferential: Special Kistler GmbH • www. de .Wind Mill Tower Production Alt. approach for external circumferential: Special Kistler GmbH • www.kistler-machine. kistler-machine.de Single wire SAW (tractor) Twin wire SAW (tractor) Four wire SAW . twin wire SAW Tack Welding of Cans to achieve sections Manual CO2 Assembly of flanges to sections Manual CO2 Internal circumferential welding.Wind Mill Tower Production Welding process (our proposal / alternatives) Process Proposal Alternatives Internal and external longitudinal seamwelding Three wire SAW Single wire. (and flange welding) Four wire SAW Kistler GmbH • www. Manual CO2 Cutting Welding of door architrave Manual CO2 Kistler GmbH • www.Wind Mill Tower Production Welding process (our proposal / alternatives) Process Proposal Alternatives Flange welding Tandem SAW Single wire SAW (Tractor) Twin wire (Tractor) Tandem SAW (C&B) External circumferential welding Three wire SAW Single wire.de . Twin wire Welding of Built-in parts.. brackets for ladders..kistler-machine. s. Neumarkt Germany 2011 Column & Boom for External/Internal/ Circumferential/Longitudinal 1 Single wire Max Bögl. Neumarkt Germany 2013 Column & Boom for External/Internal Circumferential 1 Tandem PBS Industry a. Neumarkt 2012 Conversion Column & Boom 1 Tandem Max Bögl. Method Max Bögl.de .Wind Mill Tower Production Our customers / References: Customer Year Type Qty. Czech Republic 2009 Column & Boom for External/Internal/ Circumferential/Longitudinal 1 Tandem CSC Germany 2008 Special installation for Horizontal welding of tripod central pipe 2 Single wire CSC Germany 2010 Special installation for Horizontal welding of 2 Single wire Kistler GmbH • www.kistler-machine. Method Weserwind Germany 2005 Column & Boom for External/Internal/ Circumferential/Longitudinal 1 Single wire SIAG France 2004 Column & Boom for External / Circumferential/ Longitudinal 1 Tandem SIAG France 2004 Internal Boom for Internal/ Circumferential 1 Tandem 2004 Column & Boom for External/Internal/ Longitudinal 1 Single wire SIAG Czech Republic 2004 Internal Boom for Internal/ Circumferential/Longitudinal 1 Tandem SIAG Czech Republic 2004 Column & Boom for Internal/Circumferential 1 Single wire Kistler GmbH • www.kistler-machine.de .Wind Mill Tower Production Our customers / References: Customer Year Type Qty. Wind Mill Tower Production Our customers / References: Customer Year Type Qty.de .kistler-machine. Method SIAG CZ Chrudim 2004 Column & Boom for External / Circumferential/ Longitudinal 2 Single wire 2005 Conversion Column & Boom 2 Tandem 2001 Internal Boom for Internal/ Circumferential/Longitudinal 1 Tandem 2008 Internal Boom for Internal/ Circumferential 2 Three wires 2002 Column & Boom for Internal/Circumferential 1 Tandem 2005 Conversion Column & Boom 3 Tandem 2007 Conversion Column & Boom 4 Tandem SIAG Finsterwalde Germany SIAG Leipzig Germany Kistler GmbH • www. de .Wind Mill Tower Production Our customers / References: Customer Year Type Qty.kistler-machine. Longitudinal welding station 2 Two welding heads each with three wires 2008 Ext. Method EEW Rostock Germany 2007 Column & Boom for External/Internal/ Circumferential/Longitudinal 1 Three wires 2008 Column & Boom for Internal/Longitudinal 2 Three wires 2008 Column & Boom for 2 Tack Welding Internal/Longitudinal MIG 2008 Internal Boom for Internal/ Circumferential/Longitudinal 2 Three wires 2008 Ext. Circumferential welding station 1 Three welding heads each with three wires Kistler GmbH • www. kistler-machine. 1 Tandem 2012 Column & Boom for External/Circumferential 1 Tandem Kistler GmbH • www. Method EEW Rostock 2008 Welding tractor for Internal/ Circumferential 1 Tandem AMBAU Gräfenhainichen Germany 2002 Column & Boom for External/Internal/ Circumferential/Longitudinal 1 Tandem 2011 Column & Boom for External/Internal/ Circumferential/Longitudinal 3 Tandem 2011 Column & Boom for External/Circumferential 1 Tandem 2011 Column & Boom Internal/External/Circumf.de .Wind Mill Tower Production Our customers / References: Customer Year Type Qty. kistler-machine. Method AMBAU Gräfenhainichen 2012 Column & Boom Internal Circumferential 1 Tandem AMBAU Dessau Germany 2011 Column & Boom for Internal/Circumferential 1 Tandem AMBAU Cuxhaven Germany 2008 Column & Boom for Internal/Longitudinal 1 Three wires 2008 Column & Boom for External/Longitudinal 1 Three wires 2008 Plate Joining Station 1 Three wires 2008 Internal Boom for Internal Circumferential 2 Four wires 2008 Column & Boom for External/Circumferential 2 Three wires Kistler GmbH • www.Wind Mill Tower Production Our customers / References: Customer Year Type Qty.de . Method AMBAU Cuxhaven Germany 2010 Internal boom for internal circumferential 2 Two heads with four wires each 2010 Column & Boom for External/Circumferential 2 Three wires 2012 Plate Joining Station 2 Four wires 2011 Column & Boom for External/Longitudinal 1 Three wires 2012 Column & Boom for External/Circumferential 1 Three wires 2012 Welding tractor 1 Tandem 2006 Installation of subarc equipment (existing Esab boom) 1 Tandem AMBAU Bremen Germany Kistler GmbH • www.de .kistler-machine.Wind Mill Tower Production Our customers / References: Customer Year Type Qty. kistler-machine. 1 Three wires 2006 Column & Boom for External/Circumferential 1 Three wires 2006 Column & Boom for Foundation parts 1 Tandem 2007 Column & Boom for External/Circumferential 1 Three wires 2007 Column & Boom for External/Internal/Longitudinal 1 Tandem 2010 Internal Boom for Internal circumf. Method AMBAU Bremen Germany 2006 Internal boom for internal circumf.Wind Mill Tower Production Our customers / References: Customer Year Type Qty. 1 Three wires 2010 Column & Boom for External/Internal/Longitudinal 1 Tandem Kistler GmbH • www.de . de . Method AMBAU Bremen Germany 2011 Plate joining station 2 Three wires 2011 Column & Boom for External & Internal circumf. 1 Three wires 2011 Column & Boom for External&Internal longitudinal 1 Tandem 2011 Column & Boom for Internal/Circumferential 1 Four wires 2011 Welding Station for External Circumferential 1 Four wires 2013/14 Internal Longitudinal welding station 2 Four wires 2013/14 External Longitudinal welding station for Cylindrical Workpieces 2 Four wires CRIST Gdansk Poland Steelwind Germany Kistler GmbH • www.kistler-machine.Wind Mill Tower Production Our customers / References: Customer Year Type Qty. Wind Mill Tower Production Our customers / References: Customer Year Type Qty. & conical work pieces 1 Four wires 2013/14 External Circumferential welding station for flanges 1 Four wires 2013/14 Internal Circumferential welding station with assembly Unit “varanus” 3 Two heads four wires each 2013/14 External Circumferential welding station 15 Four wires 2013/14 Internal Circumferential welding station with long boom 3 Four wires Kistler GmbH • www.kistler-machine. Method Steelwind Germany 2013/14 External Longitudinal welding station for cyl.de .