Wilo Circulation Pumps

Catalogue Heating, Air-Conditioning, CoolingGlandless Pumps Glandless Circulators and Accessories, Package Heat Exchanger Assembly Catalogue A1 - 50 Hz - 2007 A1 1 5 3 8 11 9 2 6 Wilo-ComfortVario CO 1/MVIE B4 13 7 6 10 4 12 Series Catalogue 1 2 Wilo-Jet WJ 3 Wilo-Sub TW5/TW5-SE B1 4 WiloSilentMaster B1 5 6 7 Wilo-Sub TWU 3 Wilo-RainSystem AF Comfort Wilo-ComfortVario CO 1/MVIE B1 B1 B4 B1 8 Wilo-EasyStar 9 10 Wilo-Safe Wilo-StarZ 15 TT A1 A1 A1 11 WiloDrainLift Con 12 Wilo-Stratos C3 13 Wilo-Drain TM/ TMW 32 Twister Wilo-DrainLift S C1 C3 A1 1 6 2 7 4 8 3 WiloCronoBloc-BL A3 8 9 10 11 5 Series Catalogue 1 2 WiloEMU KS C1 3 4 5 6 Wilo-RainSystem AF 150 Wilo-Comfort-Vario COR 3/MHIE VR Wilo-Stratos-D WiloCronoLine-IL-E B1 B4 A1 A2 7 Wilo-TOP-Z A1 8 Wilo-Stratos-Z A1 9 WiloCronoBloc-BL A3 WiloDrainLift M C3 10 11 WiloDrainLift WS Wilo-VeroNormNP/NPG C3 A3 Program overview and fields of application Glandless pumps Pump type Main field of application Page Heating, Air-conditioning, Cooling 36 High-Efficiency Pumps – Single-head pumps Wilo-Stratos ECO S/M Wilo-Stratos M/C C M/C – Twin-head pumps Wilo-Stratos-D C C C Energy-saving Pumps – Single-head pumps Wilo-Star-E (EasyStar) S/M 76 Wilo-TOP-E M/C 76 – Twin-head pumps Wilo-TOP-ED C 76 Automatic Pumps – Single-head pumps Wilo-Smart Standard Pumps – Single-head pumps Wilo-Star-RS (ClassicStar) S/M Wilo-AXL (max. 2440/1 min) M/C Wilo-TOP-RL (max. 2660/1 min) – Twin-head pumps S/M 40 108 S/M 116 M/C C 116 Wilo-SE (max. 2880/1 min) M/C C 118 Wilo-TOP-S (max. 2880/1 min) M/C C 118 Wilo-TOP-D (max. 1400/1 min.) M/C C 118 Wilo-RP (max. 1400/1 min) S/M 120 Wilo-P (max. 1400/1 min) M/C 120 Wilo-Star-RSD (ClassicStar) S/M S/M 122 C C 122 C 122 S/M 116 Wilo-SE-TW (max. 2880/1 min) Wilo-DOP (max. 1400/1 min) C 124 Potable water circulation 245 M 246 High-Efficiency Pumps – Single-head pumps Wilo-Stratos ECO-Z – Twin-head pumps Wilo-Stratos-ZD Standard Pumps – Single-head pumps Wilo-Star-Z 15 (CircoStar) S Wilo-Star-Z 20/25 (CircoStar) M M M/C M/C M/C M/C Wilo-Stratos-Z M/C M/C C Wilo-TOP-Z (max. 2850/1 min) Wilo-VeroLine-IP-Z M/C C M/C 246 C C 246 272 272 272 M/C 272 Solar thermal 303 High-Efficiency Pumps – Single-head pumps Wilo-Stratos ECO-ST Standard Pumps – Single-head pumps Wilo-Star-ST (SolarStar) Legend: • S M C 40 S S/M Wilo-TOP-SD (max. 2850/1 min) - Special single-head pumps 40 Applicable Single- and two-family houses Multi-family houses Commercial S/M 304 S/M 314 Fields of application: Heating Air-conditioning/cooling sector Potable water circulation Solar New in the program or series expansion or modification Floor heating Energy efficiency class A. Also for one- and two-family homes. Up to 80 % power savings.* Highly efficient. *compared to uncontrolled heating pumps. High-efficiency pumps Wilo-Stratos and Wilo-Stratos ECO. The Wilo-Stratos-ECO is the world's first high-efficiency pump. And it is the reference for the energy label. Allowing power savings of up to 80 %*, it set the standard for the energy efficiency class A as early as in 2001. The Wilo-Stratos ECO offers this state-of-the-art technology now also for one- and two-family homes. Ingenious? We call it Pumpen Intelligenz. www.wilo.com Contents General Notes and Abbreviations 4 Planning Guide 6 Contents Wilo-Stratos ECO, Stratos, Stratos-D Wilo-Star-E, TOP-E, TOP-ED Wilo-Smart Wilo-Star-RS, AXL, TOP-RL Wilo-SE, TOP-S, TOP-D Wilo-RP, P Wilo-Star-RSD, SD, SE-TW, DOP Heating, Air-conditioning, Cooling Heating, Air-conditioning, Cooling 36 Potable water circulation 245 Potable water circulation Contents Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD Wilo-Star-Z, TOP-Z, VeroLine-IP-Z Solar thermal 303 Solar thermal Contents Wilo-Stratos ECO-ST Wilo-Star-ST Contents Service/Accessories Wilo-TOP Motor Technology, circuit diagrams Switching plug, servicing apparatus Threaded pipe unions, adapter fittings Wilo thermal insulation shells, ClimaForm, Motor-Modules (MOT) Contents Systems Wilo-Safe-WS, DrainLift Con Service/Accessories, Systems Service/Accessories Systems 325 343 Contents Switchgears and Control Devices Wilo-S1.../S2.../S4, SK, SR, SD, AS, VR-HVAC, CRn, CR Contents Pump Management Systems Wilo-Control Wilo-IF-Moduls, IR-Monitor, Protect-Modul-C Wilo-Control AnaCon/DigiCon/DigiCon-A Wilo Catalogue A1 - Circulating pumps in glandless design Switchgears and Control Devices Pump Management Systems Switchgears and Control Devices Pump Management Systems Wilo-Control 351 421 3 General Notes and Abbreviations Abbreviations and what they mean 4 Abbreviation Meaning Abbreviation Meaning 1~ 1-phase alternating current MOT 1/min Revolutions per minute (rpm) Motor module (drive motor + impeller + terminal box/electronics module) for replacement in the TOP .. Series 3~ 3-phase alternating current PLR Pump master computer, Wilo-specific data interface Autopilot Automatic adjustment of pump performance during setback phases, e.g. boiler setback mode overnight PT 100 Platinum temperature sensor with a resistance value of 100 : at 0 °C blsf Blocking current-proof, no motor protection required Q (= V ) Flow volume DM 3-phase AC motor SBM Run signal or collective run signal 'p-c Control mode for constant differential pressure SSM Fault signal or collective fault signal 'p-T Control mode for differential-pressure control as a function of fluid temperature Control input 0 - 10 V Analogue input for external activation of functions 'p-v Control mode for variable differential pressure WiloControl Building automation management with pumps and accessories 'T Control mode for differential temperature EM 1-phase AC motor EnEV German energy saving act (Energie-Einsparverordnung) ECM technology Electronically commutated motor with new wet rotor encapsulation, newly developed glandless drive concept for high-efficiency pumps Ext. Aus Control input “Overriding Off” Ext. Min Control input “Overriding Min”, e.g. for setback mode without autopilot FI Residual-current device GA Building automation GRD Mechanical seal GTW Special cast iron: white malleable cast iron °d Degree of German water hardness, unit for assessing water hardness No. of poles for the pumps: 4-pole H Delivery head No. of poles for the pumps: 6-pole IF Interface Inox Stainless steel Int. MS Internal motor protection: Pumps with internal protection against unacceptably high winding temperatures IR Infrared interface KDS Capacitor KLF PTC thermistor sensor KTL coating Cataphoretic painting: Paintwork with high adhesive strength for long-lasting corrosion protection KTW Authorisation for products with plastics, for utilisation in potable water applications LON Local operating network (open, nonmanufacturer-dependent, standardised data bus system in LONWORKS networks) . TrinkwV 2001 German potable water ordinance of 2001 (valid from 01.01.2003) VDI 2035 VDI guideline for the prevention of damage in hotwater heating installations WRAS Water Regulations Advisory Scheme WSK thermal winding contacts (in motor for monitoring winding temperature, full motor protection through additional tripping unit) Operating mode of twin-head pumps: Individual operation of the respective operating pump + Operating mode of twin-head pumps: Parallel operation of both pumps No. of poles for the pumps: 2-pole Subject to change without prior notice 09/2006 WILO AG General Notes and Abbreviations Heating, Air-conditioning, Cooling WILO – General Terms of Delivery and Service The latest version of our General Terms of Delivery and Service can be found on the Internet at www.wilo.com Potable water circulation Wear and tear Pumps or parts of pumps are subject to wear in accordance with state-of-the-art technology (DIN 31051/DIN-EN 13306). This wear may vary depending on operating parameters (temperature, pressure, water conditions) and the installation/usage situation and may result in the malfunction or failure at different times of the aforementioned products/components, including their electrical/electronic circuitry. Wearing parts are all components subject to rotary or dynamic strain, including electronic components under tension, in particular: - seals/gaskets (including rotating mechanical seals), seal ring - bearings and shafts - stuffing boxes - capacitors - relays/contactors/switches - electronic circuits, semiconductor components, etc. - impellers - wearing rings/wearing plates We do not accept liability for faults or defects arising from natural wear and tear. Solar thermal Note According to the German energy saving act EnEV, starting from 1.2.2002, boilers with outputs in excess of 25 kW must be equipped with either switchgear-equipped heating pumps for automatic performance control or electronically controlled pumps. In accordance with TrinkwV 2001 and DIN 50930-6 only circulating pumps with corrosion-resistant pump housings in stainless steel or red bronze (CC 491K) are to be used in potable water circulation systems. Switchgears and Control Devices Pump Management Systems Service/Accessories, Systems Pump replacement Please refer to the current Wilo heating pumps replacement guide for more detailed information on replacing heating pumps. Wilo Catalogue A1 - Circulating pumps in glandless design 5 Planning Guide Glandless Pumps (General) Pump selection: General Notes Maximum potable water temperature In view of the hardness-forming particles contained in water, potable water circulation systems should not be operated at temperatures in excess of 65 °C. This limit is required to avoid the formation of lime deposits. Circulating pumps should always be selected such that the specified duty point is located on or as near as possible to the point of max. efficiency (optimum capacity) of the max. speed H/Q pump curve. ma x. ( min . (3 1 (2 ) Circulation pipe A gravity brake should always be installed in order to exclude the possibility of incorrect circulation and for the prevention of gravity circulation when the pump is switched off. Control systems for automatic time-sensitive On/Off switching: Wilo-SK switchgear 601 for Wilo-TOP-Z Series pumps ) ) Optimal flow rate Fig.: Pump curve If the specified duty point is between two possible pump curves, it is always good practice to choose the smaller pump. max. 1 Pump A Duty point max. 2 ll Fig.: Wilo-SK switchgear 601 Pump B Flow rate Fig.: Pump selection The resulting flow volume reduction has no appreciable effect on the actual heating performance in heating systems. This applies to pumps for chilled water applications. Pump selection: Potable water circulation systems Pump selection - In order to ensure correct configuration of the potable water circulator, the pipeline system must be designed in accordance with both DIN 1988 and the DVGW Worksheets W 551 to W 553. - The necessary flow volume should be based on the figures recommended in the standard and the DVGW guideline. - If the hydraulic duty point lies between two pump curves, then the next-largest circulator pr speed stage is to be selected in accordance with DVGW Worksheet W 553. - The thermal losses in the ascending and circulation pipelines for potable water are to be reduced to a minimum through the installation of appropriate insulation. - Wall-mounted installation, protection class IP 31 - Direct connection for AC pumps (EM) without thermal winding contacts (WSK) Not for three-phase pumps or for AC pumps with WSK except in conjunction with Wilo-SK 602 or contactor - Time switch for On/Off daily programme with 15-minute switch interval Special-design time switch with daily/weekly program and battery backup (120 hrs.), with digital display Variable speed control Experience shows that variable speed control is only required in circulating pumps in potable water circulation systems for basic adjustment of performance. Automatic speed control is not required. A time-sensitive On/Off control should however be provided for each installation. Motor protection Blocking current-proof pumps and pumps with internal protection against unacceptably high winding temperatures do not require motor protection. All other pumps contain integrated full motor protection including trip electronics or are equipped with full motor protection (thermal winding contacts [WSK]) for utilisation in conjunction with the Wilo-SK 602/SK 622 tripping units. Because most potable water circulation systems permit periodic stops of the circulating pump (generally at night), a time switch for automatic On/Off control should always be part of standard equipment. The German EnEV requires periodic pump shutdown. Legionellae blocking circuits in the heat generator and/or in the heating control unit are to be observed and taken into account during programming. 6 Subject to change without prior notice 09/2006 WILO AG Planning Guide Glandless Pumps (General) Rates of flow in pipes and pump Operating modes for twin-head pumps Twin-head pumps are suitable for operation in either of two distinctly different modes: - Main/Standby operation - Parallel operation Main/Standby operation (STANDBY) Parallel operation (ADDITION) No. I or No. II pump operating Both pumps operating The model-specific pump performance is provided by whichever one of the two pumps is acting as the main pump; the second pump remains on standby, ready for time- or faultactuated switchovers. The model-specific pump performance will be provided by both pumps operating in parallel. One pump can be switched off during partial-load states. Wilo Catalogue A1 - Circulating pumps in glandless design Heating, Air-conditioning, Cooling Rate of flow v [m/s] In building installations Up to Rp 11/4 or DN 32 DN 40 and DN 50 DN 65 and DN 80 DN 100 and greater In long-distance heating pipes up to 1.2 up to 1.5 up to 1.8 up to 2.0 2.5 to a max. of 3.5 Potable water circulation Advantages of splitting the performance output between two pumps: - Reduced operating costs of between 50 % and 70 % - Increased reliability thanks to the constant availability of a standby unit ready for operation The individual pump duty charts for twin-head pumps featured in the relevant chapters specify the hydraulic performance values for both individual and parallel operation. Nominal connection diameter DN [ø mm] Rates of flow inside the pump [m/s] are shown on all individual Wilo pump curves in relation to flow performance. Viscous fluids All the pump curves contained in this catalogue apply to the pumping of water (kinematic viscosity = 1 mm2/s). The hydraulic characteristics of both pump and pipe system will change when handling fluids with different densities and/or viscosities (e.g. water/glycol mixtures)! Documents for calculating the correction factors for pump selection can be obtained from Wilo on request. Correction factors applicable to the individual pipe system (increased pressure loss, lower specific heat capacity) cannot be furnished by the pump manufacturer.They must be calculated by the planner in co-operation with the chemical additive suppliers and the makers of pipes, valves and fittings. Solar thermal Pump-performance splitting Splitting the assigned max. design performance to a twin-head pump in parallel operation makes possible - particularly in the heating field - significantly improved adaptability to partial-load conditions and optimum economic efficiency.The average partial-load pump performance required for a particular season, i.e. during 85% of the heating season, can be achieved through the operation of only one pump; the second pump is available for parallel operation on the occasions that full-load requirements need to be met. The rate of flow of the fluid through the pipe system is determined by the cross-section sizes in the pipeline network. The values listed below should not be exceeded: Minimum inlet pressure for the prevention of cavitation To avoid cavitation (vapour bubble formation within the pump), it is necessary to maintain at the pump suction port a sufficiently high positive pressure (suction head) in relation to the vapour pressure of the fluid being handled. The minimum suction heads are shown in respective tables for all glandless pumps. These guide values apply to heating systems with feed temperatures of up to 130°C that are installed at altitudes up to 300 m above seal level. For higher altitudes: 0.1 m/100 m head increase. These minimum heads must be respectively increased when handling fluids of higher temperatures or lower densities, with there is greater flow resistance on the pump suction side and in regions of lower atmospheric pressures. Service/Accessories, Systems General notes on twin-head pumps - Two pump heads mounted in a common housing, hydraulically separated by a switchover valve - Specific design features in accordance with single-head pump series - Replacement of an equal-performance single-head pump with identical installation dimensions - Wide range of applications thanks to standard series 3-/4-speed control Switchgears and Control Devices Pump Management Systems Pump-performance splitting 7 Condensation All standard series pumps for cold-water operation that are intended for standard usage down to -10 °C/-20 °C are fully condensationproof. it is essential to ensure that the fluid temperature is equal to or greater than the ambient temperature at all times. Seals are included in the scope of delivery. well-ventilated.TOP-S/-SD .TOP-D . all Wilo pumps are labelled with the CE mark in accordance with EU machinery directives. All flanges on glandless pumps (except Stratos. Automatic pump performance control will hydraulically optimise operations in all load conditions.very high scratch and impact resistance To avoid condensation forming on Wilo-Top-E/-ED pumps.Stratos/Stratos-D .P/RP (not RP 25/60-2) . DIN EN ISO 228/1 (sealing pipe thread with flat gasket at the front) Female thread of pipe G 11/2 Male thread of pipe G 11/2 Subject to change without prior notice 09/2006 WILO AG .TOP-Z . a corresponding heat-resistant connection line must be used. particularly the partial-load periods so typical for heating systems. With high-efficiency pumps. Reductions of up to 50% can be achieved.Wilo-TOP product range IP 44 .6 or higher must be used for the flanged connections.DOP .TOP-E/-ED . Recommended bolt lengths: Thread Starting torque Minimum bolt length DN 32/DN 40 DN 50/DN 65 Flanged connection PN 6 M12 40 Nm 55mm 60mm 60mm 65mm Flanged connection PN 10 M16 95 Nm Motor Glandless pump motors with protection class: .AXL/SE/SE-TW can also be utilised for intermittent operation.Other pump product rangeIP 42 . due to their high annual operating hours.Wilo-ClassicStar Series IP 44 .Wilo-Stratos Series IP 44 . system pressure (operating pressure) and the flange versions for the pumps are listed in the relevant tables.TOP-D .Star-RS/RSD . Automatic pump performance control helps drastically reduce power consumption in heating pumps.Planning Guide Glandless Pumps (General) Notes on installation and operation Permissible ambient temperature: 0 °C to +40 °C Installation Glandless pumps must be installed in dry. The grey cast iron pump housing that comes with the following series: . The benefits provided by this coating are: . They are not suitable for outdoor installation. Bolts of tensile strength class 4. among the largest power-consuming appliances in buildings. it is possible to achieve power savings of up to 80% over standard pumps. Threaded pipe unions with threads in accordance with DIN 2999 must be ordered separately. Intermittent operation The series . Detailed information on the respective Data Sheets.optimum corrosion protection against condensation formation on the pump housings in cold-water installations .When pumps are utilised in installations with pumping media temperatures above 90°C. The washers supplied must be mounted between the bolt head and the combination flange. Operating pressure The max.Emitted interference: EN 61000-6-3 . Installation linking combination flanges to one another is not permissible.1.Immunity to interference: EN 61000-6-2 Electrical connection . Electronic performance control Heating pumps are.Insulation class F . Connections Screw-end pumps Screw-end pumps are equipped with connecting threads in accordance with DIN EN ISO 228 Part 1.TOP-S/-SD .AXL/SE/SE-TW is provided with a special coating for surface finishing (KTL: cataphoretic painting). . Stratos-D and Stratos-ZD) have pressure-measurement connections R 1e8.Stratos/Stratos-D . .Wilo-EasyStar Series IP 42 . Stratos-Z.TOP-RL .All Wilo pumps are designed to run on European standard voltage 230/400 V (±10 %) in accordance with DIN IEC 60038. Combination flange pumps Flange-ended pumps with combination flanges can be mounted with mating flanges PN 6 and PN 16 in accordance with DIN or DIN EN up to and including DN 65.TOP-RL .As of 1. frost-free spaces.1995. DIN 2999 (pipe thread sealed in thread) Female thread of pipe Rp 11/2 Male thread of pipe R 11/2 8 Flange-end pumps The pump flanges are designed in accordance with DIN 2531 or DIN 2533 and/or in accordance with DIN EN 1092-2. A further significant effect connected with the prevention of a rise in pump pressure is the avoidance of flow noise in thermostatic valves. Constraints on pump operation when Q = 0: Permitted operating temperature 10 K less than Tmax .ISO 14001. Air-conditioning.Glandless pumps with P2 d 1.starting with P2 > 1 kW continuous operation.equipped with full motor protection and a fully integrated trip mechanism (Wilo-Stratos Series. i. it is necessary to use output filters to reduce motor noise and prevent harmful voltage peaks and to adhere to the following limit values: . The pump curves take into account the standard European voltages of 230/400 V.1 kW Rate of voltage rise du/dt < 500 V/µs Voltage peaks û < 850 V Heating. the German legislature has established in the EnEV that circulating pumps fitted after 01 Feb. Systems Within the framework of statutory measures for CO2 reduction in connection with the power consumption of heating circulating pumps.Certification in accordance with: . Wilo-SK 602/ SK 622) . except TOP-D.e.1 kW Rate of voltage rise du/dt < 500 V/µs Voltage peaks û < 650 V For noise reduction on glandless pump motors. Pump control When operating Wilo pumps with control units or module accessories. it is essential to adhere to the electrical operating conditions as set out in VDE 0160. Cooling Minimum flow volume Potable water circulation Larger pumps require a minimum flow volume to ensure trouble-free operation. in systems that fall below the 25 kW minimum. flow volume Q = 0. Motor protection Service life and operational reliability of a circulating pump depend to a great extent on the choice of the correct motor protection device.ISO 9001. .Circulating pumps in glandless design 9 . TOP-D and TOP-Z Series glandless pumps are operated in conjunction with a frequency converter: Umin = 150 V fmin = 30 Hz Service/Accessories. can lead to overheating inside the dry well and damage to the shaft seal. The same may happen for operation with more than 4 motor units at one voltage source. of 95 % of their rated motor speed if the frequency converter causes motor losses.Planning Guide Glandless Pumps (General) Pump curves The pump curves apply to water at + 20°C and with a kinematic viscosity of 1 mm2/s. All circulating pumps are either .to P2 = 1 kW unproblematic . Controlled pumps that are slightly overdimensioned do not pose any risk if they are correctly set to the nominal load requirement. by far the greater savings potential for power and CO2 can be found in single.provided with full motor protection in the form of thermal winding contacts (WSK) and a separate Wilo tripping unit (e.provided with internal protection against unacceptably high winding temperatures . . Wilo Catalogue A1 . The output filters must be selected as recommended by the converter manufacturer or filter supplier. .g. it is recommended that sine filters (LC filters) be used rather than du/dt filters (RC filters). 2002 with nominal thermal output ratings starting at 25 kW must be configured in such a way that electrical power consumption is automatically adjusted in at least three stages to the delivery demands required by operation. Operation against closed gate valves. . Although EnEV prescribes the application of automatic pump performance controls starting with a nominal thermal output of 25 kW. respectively. Wilo-TOP Series. see pump data).Glanded pumps with P2 > 1. No further motor protection by the customer is required except where this is stipulated for blocking current-proof motors and motors with internal protection against unacceptably high winding temperatures by the energy supply company. Pump performance control does not replace the need for correct dimensioning of the circulating pump! The pump performance installed must also be checked when the pump is replaced.3 kW and glanded pumps with P2 d 1. Switchgears and Control Devices Pump Management Systems German energy-saving ordinance EnEV Installations with large cable lengths (l > 10 m) between converter and motor may cause increases of the du/dt and û levels (resonance). Motor protection switches are unsuitable for utilisation in conjunction with multi-speed pumps due to their different nominal current ratings at different speed settings which require correspondingly different fuse protection.blocking current-proof .1 The following limit values at the pump connection terminals must not be undershot if TOP-S/-SD. a minimum flow volume of Q = 10 % QNom is required Further information in special cases on request.and two-family houses.VDA 6. Solar thermal Standards/guidelines . The pumps must be operated at a max. When operating glandless and glanded pumps in conjunction with frequency-converter models not supplied by Wilo.CE mark (all Wilo pumps) . : Sound pressure level of glandless pumps. Its air-borne noise values with measuring-surface sound pressure level Lp (A) [dB] depend on the motor power output and are determined under normal operating conditions.Normal flammability.TOP-S/-SD . 4-pole standard pumps (max.SE/SE-TW are utilised in air-conditioning/cooling applications. 2900 1/min.Acceptance test certificate 3. Wilo-TOP-E/-S/-Z/-D and Stratos ECO single-head pumps are standard-equipped with thermal insulation shells for the prevention of thermal losses at the pump housing. -RS 30/ . 1450 1/min. Stratos-D. The Wilo-ClimaForm vapour-proof insulation that is obtainable as an accessory for the Stratos.TOP-D .TOP-E/-ED . care must be taken to cover the pump up to the top edge of the pump housing only (the motor must be left uncovered).1B Contents: Certification that the product supplied conforms to the order. -Z 25/6.. no vapour-proof insulation is permitted to cover the drain labyrinth between the pump housing and the motor.) and Stratos series Lp (A) [dB]. Star-ZE 25/ .. Rp 25/60-2 20 Certificate of conformity/acceptance test certificate 50 40 10 0 10 20 50 100 200 500 1000 2000 3000 Rate motor output P2 5000 W Lp (A) [dB]. 2-pole standard pumps (max. RSD 30/ . polypropylene foam Thermal conductivity: 0. with details of test results actually measured on the product..TOP-RL .. -E 30/ .TOP-Z .Stratos.. [dB] 60 30 For pump types: Star-E 25/ .TOP-S/-SD .Stratos. Stratos ECO Star-RS 25/ . This is to ensure that any condensate having possibly accumulated in the motor can drain off freely through the condensate drain openings in the motor housing.Planning Guide Glandless Pumps (General) Sound pressure level Quality and safety marks The construction of the glandless pumps is the reason for their lownoise operation. determined in accordance with DIN EN ISO 3745 Heat insulation with heating applications All Wilo-Stratos/Stratos-Z. Wilo-ClimaForm: .. Stratos-Z .DOP ..SE/SE-TW .P/RP (not RP 25/60-2) . Thermal insulation for air-conditioning/cooling applications Available upon request at additional charge for all glandless circulating pumps of the series . with details of series test results..TOP-D .Water vapour diffusion resistance µ t 7000 . .TOP-Z ... without details of test results. The required test procedure and scope must be specified with the order. Part 1 . TOP-S...04 W/m K in accordance with DIN 52612 Flammability: Class B2 in accordance with DIN 4102.Quality-monitored in accordance with DIN 18200 10 Subject to change without prior notice 09/2006 WILO AG . FMVSS 302 When insulating the pump on-site. Stratos-D.1 Contents: Certification that the product supplied conforms to the order.Certificate of conformity 2.) and TOP-E series Fig. .. If pumps from the following series: . TOP-RL and SE series for insulating pump housings in cold water applications guarantees this automatically..Certificate of conformity 2...2 Contents: Certification that the product supplied conforms to the order. Material: EPP.TOP-RL .. Stratos-Z . Star-Z 20/1. thanks to its specific construction.. in accordance with DIN 4102-B2. refer Permitted without limitation All standard and potable water circulators. The electrical section of the pump motor (stator with winding) is separated from the encapsulated rotor compartment by means of an encapsulated motor cartridge (TOP-Wilo Series) or by a can sealed with O-rings. Shaft sealing by means of a stuffing box or mechanical seal as required with conventional pumps is not required. Installation positions for glandless pumps1) Permitted without limitation All energy-saving pumps. Other materials and design versions (RG. Star-Z RP 25/60-2 • • • • Stratos ECO-Z • – • – Star-RSD Switchgears and Control Devices Pump Management Systems Standard and potable water circulators Install pumps under voltage-free conditions.or 4-speed stages to “Planning Guide High-Efficiency Pumps“ Solar thermal Installation positions not permitted Additional terminal box positions for single and twin-head pumps Service/Accessories. 1-.Circulating pumps in glandless design 11 . Air-conditioning. PN 16) for pumps are listed in the pump tables. The pumped fluid lubricates the shaft bearings and cools the electric-motor components. stepless control 1) For installation positions for Wilo-Stratos/-Stratos-Z/-Stratos-D/-Stratos-ZD.Planning Guide Glandless Pumps (General) Non-standard versions Heating. TOP-ED twin-head pumps can not be utilised for additional installation units because of the tilted alignment of the terminal boxes. Cooling Pumps for other voltages or 60 Hz frequency possible on request (at additional charge). please contact Wilo. 30) • – • – TOP-E 25 (30)/1-7 TOP-E 30/1-10 TOP-E 40/1-4 TOP-E 50/1-6 • – • – TOP-ED 32/1-7 TOP-ED 40/1-7 TOP-ED 50/1-6 • – – • • • • • Star-RS. Wilo Catalogue A1 . Valid for all operating conditions. 3. If in doubt. all of the rotating components inside the canned motor run in the fluid being pumped. Systems Pump types Energy-saving pumps Star-E 20 (25. Winding The glandless circulating pump Rotor Bearings Impeller Spacer can Hydraulic seal Pumping medium Potable water circulation With this design. and -Stratos . SSM: Collective fault signal – = Connection not possible. S4R 2.. then at the switchgear 3) SK 622 additionally with terminals for collective operation and fault signals Ensure correct grounding when replacing a three-phase pump (3~400 V) with an AC pump (1~230 V). 1) Only in conjunction with contactor or Wilo-SK 602/622. WSK: Thermal winding contacts. Consult your Wilo representative prior to installation of Wilo pumps in conjunction with non-listed Wilo switchgears or switchgears not supplied by Wilo...2-1 Switchgear not suitable with pumps of the Wilo-TOP series. and -Stratos . Alternatively use exchange motor for faulty pump. to Wilo switchgears present on-site Connection of Wilo-TOP. For circuit diagrams for Wilo circulating pumps.5D AS 08/1..5(µP) – S – T – – – – – – – – – – – – 2 Pcs. SK602/622 also can be used as On/Off switch or contactor Circuit diagram A Mains 1~230 V/N/50 Hz L SK 601 N Circuit diagram B Mains 1 ~230 V/N/50 Hz PE L1 N PE PE N N 2 SK 601 PE N L1 N PE PE N PE L1 SK 602 SK 622 Circuit diagram C Mains 3 ~400 V/N/50 Hz 2 SK 601 N PE L1 L2 L3 N L N 1 2 SK 602 SK 622 PE L1 L2 L3 N N 1 2 WSK V W N 15 10 10 11 PE U V W N 15 10 10 11 N L 1) 2 PE L1 L2 L3 N WSK PE U PE L1 N PE PE N Wilo-TOP-S/-Z/-SD/-RL Wilo-SE/SE-TW 1) 3) N WSK Wilo-TOP-S/-Z/-SD L1 L2 L3 1) 3) Wilo-TOP-S/-Z/-SD 1) Automatic restart after power failure 2) After an overload fault trip of the pump (TOP or Stratos).5 – M N o P – – – – – Q or R Yes Yes Switchgear not suitable with Wilo-TOP series...5(µP) – – – – – S – T – – – – – – – – AS 08/1.Planning Guide Connection Notes Wilo-TOP and Wilo-Stratos Connection of Wilo-TOP. confirm fault first at the pump. Alternatively use exchange motor for faulty pump. to Wilo switchgears present on-site Switchgear connection possible as per circuit diagram New pump type Wilo-TOP-S Wilo-TOP-Z Wilo-TOP-RL Wilo-SE 1~ Wilo-TOP-SD Wilo-SE-TW or 2 x Wilo-TOP-S 2 x Wilo-TOP-Z 2 x Wilo-TOP-RL 2 x Wilo-SE 3~ 1~ Accessories: Modules Wilo-IF-Module AC Wilo-TOP-D 3~ 1~ WiloWilo-TOP-ED TOP-E Stratos-D Stratos Stratos-ZD Stratos-Z or 2 x TOP-E 2 x Stratos 2 x Stratos-Z 3~ Existing Wilo switchgear IS WSK SSM IS SSM IS WSK SSM IS SSM IS WSK IS WSK SK 601 A B C 1) D 1) A B G 1) D 1) U W Y 1) Z WiloWilo-TOP-ED TOP-E Stratos-D Stratos Stratos-ZD or Stratos-Z 2 x TOP-E 2 x Stratos 2 x Stratos-Z 1~ 1~ 1~ 1~ E E Yes Yes SK 602/622 F G H I F G H I V X Y1 Z1 J J Yes Yes SK 632 – – K L – – K L – – K L – – Yes Yes S2R 0. 12 Subject to change without prior notice 09/2006 WILO AG . AS 08/1. S2R 2.5(µP) plus S2R 3D – – – – – N+S – P+T – – – – – – – – AR/DR/CR – – – T – – – T – – – – – – – – IS: Internal protection against unacceptably high winding temperatures..5 S2R 3D – – – S4R 2. refer to the “Service/Accessories” chapter or to the pump data.. Wilo Catalogue A1 . and -Stratos . Consult your Wilo representative prior to installation of Wilo pumps in conjunction with non-listed Wilo switchgears or switchgears not supplied by Wilo. then at the switchgear 3) SK 622 additionally with terminals for collective operation and fault signals Ensure correct grounding when replacing a three-phase pump (3~400 V) with an AC pump (1~230 V). refer to the “Service/Accessories” chapter or to the pump data.Circulating pumps in glandless design 13 .. For circuit diagrams for Wilo circulating pumps. Cooling Circuit diagram D Mains 3 ~400 V/N/50 Hz N 1 V W N 15 10 10 11 2 WSK PE U V W N 15 10 10 11 L N SSM L N L1 L2 L3 SSM 1) Wilo-TOP-E/-ED Wilo-Stratos/-Z/-D/-ZD Circuit diagram G Mains 3~400 V/N/50 Hz PE L SK 602 SK 622 Circuit diagram H Mains 3~400 V/N/50 Hz PE L1 L2 L3 N N 1 2 SK 602 SK 622 PE L1 L2 L3 N 1) 3) PE U V W N 15 10 10 11 L N WSK Wilo-TOP-S/-Z/-SD 1) 1 2 Wilo-TOP-S/-Z/-SD N 1 2 L N 1) 2) 3) Wilo-TOP-E/-ED Wilo-Stratos/-Z/-D/-ZD Wilo-TOP-S/-Z/-SD PE L1 L2 L3 PE L1 L2 L3 WSK PE U SSM WSK V W N 15 10 10 11 PE U Wilo-TOP-S/-Z/-SD V W N 15 10 10 11 L1 L2 L3 SSM L1 L2 L3 1) 2 Circuit diagram L Mains 3~400 V/N/50 Hz PE L1 L2 L3 V W N 15 10 10 11 1 V W N 15 10 10 11 SK 632 WSK PE U N WSK PE U PE L1 L2 L3 SK 632 PE L1 L2 L3 N PE L1 L2 L3 N L1 L2 L3 SSM Circuit diagram K Mains 3~400 V/N/50 Hz PE L1 L2 L3 N 1) 2) 3) N V W N 15 10 10 11 L1 L2 L3 Circuit diagram J Mains 3~400 V/N/50 Hz or 1~230 V/N/50 Hz SK 602 SK 622 PE L1 L2 L3 N SK 602 SK 622 WSK WSK PE U Circuit diagram I Mains 3~400 V/N/50 Hz PE L1 L2 L3 N N Wilo-TOP-S/-Z/-SD/-RL Wilo-SE/SE-TW Potable water circulation 1) Solar thermal Wilo-TOP-S/-Z/-SD Service/Accessories.. to Wilo switchgears present on-site N SK 601 Circuit diagram E Mains 1~230 V/N/50 Hz PE L L1 N PE PE N 2 SK 601 N Circuit diagram F Mains 1~230 V/N/50 Hz PE L PE L1 N PE PE N SK 602 SK 622 2 N PE L1 L2 L3 N N PE U PE L1 L2 L3 N 1 2 WSK PE L1 L2 L3 N SK 602 SK 622 Heating. Systems 1) 2) 3) 1) 2) Wilo-TOP-S/-Z/-SD Switchgears and Control Devices Pump Management Systems 1) Automatic restart after power failure 2) After an overload fault trip of the pump (TOP or Stratos).. Air-conditioning..Planning Guide Connection Notes Wilo-TOP and Wilo-Stratos Connection of Wilo-TOP. confirm fault first at the pump. and -Stratos .Planning Guide Connection Notes Wilo-TOP and Wilo-Stratos Connection of Wilo-TOP. Consult your Wilo representative prior to installation of Wilo pumps in conjunction with non-listed Wilo switchgears or switchgears not supplied by Wilo... 14 Subject to change without prior notice 09/2006 WILO AG .5 AR/DR/CR 1) SSM Wilo-TOP-E/-ED L1 SK 601 N PE L1 N PE PE N 2 PE L1 L2 L3 N WSK V W N 15 10 PE U N WSK/SSM Wilo-TOP-S/-Z/-SD N Circuit diagram U Mains 1~230 V/N/50 Hz V W N 15 10 TOP-D L 11 Wilo-Stratos/-Z/-D/-ZD PE L1 L2 L3 N PE L1 L2 L3 N PE U Circuit diagram T Mains 3~400 V/N/50 Hz N AS 08 L1 2 Wilo-Stratos/-Z/-D/-ZD Circuit diagram S Mains 1~230 V/N/50 Hz V W N 15 10 1 1 L1 L2 L3 N S2R 3D WSK PE U Wilo-TOP-S/-Z/-SD Circuit diagram R Mains 1~230 V/N/50 Hz S2R 3D PE L1 L2 L3 N 11 L1 L2 L3 2 Wilo-TOP-S/-Z/-SD PE L1 L2 L3 N V W N 15 10 1 L Circuit diagram Q Mains 3~400 V/N/50 Hz S2R 3D 1) 2) WSK 11 1 L Wilo-TOP-S/-Z/-SD/-RL Wilo-SE/SE-TW 2 PE L1 L2 L3 N WSK 11 1 1) PE L1 L2 L3 N S2R 3D PE L1 L2 L3 N 2 Circuit diagram O Mains 3~400 V/N/50 Hz L1 L3 L3 1) 2) SSM Wilo-TOP-S/-Z/-SD U1 V1 W1 W2 U2 V2 1) 1) Automatic restart after power failure 2) After an overload fault trip of the pump (TOP or Stratos). confirm fault first at the pump.. to Wilo switchgears present on-site Circuit diagram M Mains 1~230 V/N/50 Hz PE L Circuit diagram N Mains 1~230 V/N/50 Hz N PE L S2R 3D N S2R 3D PE L1 L2 L3 N WSK PE U V W N 15 10 PE U V W N 15 10 N 2 Circuit diagram P Mains 3~400 V/N/50 Hz PE U 1) N WSK 1) PE L1 PE L1 L2 L3 N PE L1 L2 L3 N PE L1 L2 L3 N V W N 15 10 WSK WSK 11 PE U 1 V W N 15 10 PE U 11 SSM 2 Wilo-TOP-S/-Z/-SD 1) 2) L1 N SSM PE L Wilo-TOP-E/-ED 1) 2) WSK AS 08/1. then at the switchgear 3) SK 622 additionally with terminals for collective operation and fault signals Ensure correct grounding when replacing a three-phase pump (3~400 V) with an AC pump (1~230 V).. refer to the “Service/Accessories” chapter or to the pump data. For circuit diagrams for Wilo circulating pumps. . and -Stratos . For circuit diagrams for Wilo circulating pumps.Planning Guide Connection Notes Wilo-TOP and Wilo-Stratos Connection of Wilo-TOP.. confirm fault first at the pump...Circulating pumps in glandless design 15 . Systems Circuit diagram Z1 Mains 3~400 V/N/50 Hz PE L1 L2 L3 N SK 602 SK 622 PE L1 L2 L3 N N 1 2 WSK PE U TOP-D V W N 15 10 10 11 U1 V1 W1 W2 U2 V2 15 10 WSK Switchgears and Control Devices Pump Management Systems 1) 3) 1) Automatic restart after power failure 2) After an overload fault trip of the pump (TOP or Stratos). then at the switchgear 3) SK 622 additionally with terminals for collective operation and fault signals Ensure correct grounding when replacing a three-phase pump (3~400 V) with an AC pump (1~230 V). Wilo Catalogue A1 . Cooling Circuit diagram V Mains 1~230 V/N/50 Hz N PE L1 L2 L3 N N 1 2 WSK N PE U PE L1 L2 L3 N N 1 V W N 15 10 10 11 2 WSK TOP-D U1 V1 W1 W2 U2 V2 PE U V W N 15 10 10 11 TOP-D U1 V1 W1 15 10 W2 TOP-D U1 V1 U2 WSK V2 W1 15 10 U2 WSK V2 1) 1) 3) 1) 3) Circuit diagram Y Mains 3~400 V/N/50 Hz Circuit diagram Y1 Mains 3~400 V/N/50 Hz Circuit diagram Z Mains 3~400 V/N/50 Hz PE PE L1 L2 L3 N L1 N PE PE N 2 SK 602 SK 622 PE L1 L2 L3 N PE L1 L2 L3 N N 1 PE U N 1 PE L1 N PE PE N PE L1 L2 L3 N V W N 15 10 10 11 SK 602 SK 622 2 PE L1 L2 L3 N N WSK PE U TOP-D V1 W1 W2 U2 V2 1 2 WSK V W N 15 10 10 11 U1 2 2 WSK PE L1 L2 L3 N SK 602 SK 622 N SK 601 TOP-D U1 V1 W1 W2 U2 V2 PE U TOP-D V W N 15 10 10 11 U1 V1 W1 W2 U2 V2 Solar thermal N SK 601 Potable water circulation W2 15 10 1) 3) 1) WSK 1) 3) Service/Accessories. refer to the “Service/Accessories” chapter or to the pump data. Consult your Wilo representative prior to installation of Wilo pumps in conjunction with non-listed Wilo switchgears or switchgears not supplied by Wilo. to Wilo switchgears present on-site PE L1 SK 602 SK 622 Circuit diagram W Mains 1~230 V/N/50 Hz N N SK 601 PE L1 L2 L3 N N 1 PE PE L1 L1 N PE PE N 2 2 WSK PE U Circuit diagram X Mains 1~230 V/N/50 Hz PE L1 V W N 15 10 10 11 SK 602 SK 622 SK 602 SK 622 Heating. Air-conditioning. .37 18 Class F IP 44 PN 6/10 Tmax.-No.00 Class F 70 IP 43 PN 6/10 0. TOP-E TOP-ED 1~230 V 50 Hz 390 1. stepless speed control: Single-head pump Twin-head pump Standard pumps 2 or 3 speed stages: Single-head pump Twin-head pump Standard pumps 1 speed stage: Single-head pump Circulating pumps for potable water circulation systems 3 speed stages: Single-head pump Subject to change without prior notice 09/2006 WILO AG ./Date of Manufacture Stratos Stratos-D Stratos-Z Stratos-ZD Design High-efficiency pumps stepless speed control: Individual pump Twin-head pump Individual pump for potable water circulation systems Twin-head pump for potable water circulation systems S/N70000100008 06 01 Month Year Sequential numbering Nameplate designation for Wilo-TOP-Programme series Standard version Series abbreviations for Wilo-TOP products Voltage Frequency Three-phase current 3~400V or 3~230V with switching plug 230V SW = Software Version Insulation class Protection class IP PN = nominal pressure of the pump max.100 44263 Dortmund Germany Maximum power consumption Maximum current I Series/Pump type Typ Stratos 40/1-8 Art.70 SW 4.-No.110°C SW 3.100 44263 Dortmund Germany Series/Pump type Typ TOP-E50/1-6 Art.-2039649/0601 Art. SE-TW TOP-D 06 01 Month Year TOP-Z 16 Design Energy-saving pumps. fluids temperature Tmax Type: Wilo-.06 0./Date of Manufacture S/N20000100004 Maximum current I Maximum power consumption Sequential numbering TOP-S/-RL. Pump Tmax = max..Planning Guide Identification Code Nameplate designation for Wilo-Stratos Series Standard version Series abbreviations for Wilo-Stratos products Insulation class Protection class IP PN = nominal pressure d. No.. fluid temperature SW = Software Version Type: Wilo-.2030570/0601 Art.35 Tmax 110°C Made by WILO WILO AG Nortkirchenstr.. No.17 Made by WILO WILO AG Nortkirchenstr. SE TOP-SD. Voltage Frequency 1~230 V 50 Hz 310 1. 4032954/0503 Art. Systems Example: Star-RS 25/4 RG = Star-RS 25/4 with red-bronze housing Wilo Catalogue A1 . Wilo-Stratos ECO Art.. 1 or 3 speed stages Stratos ECO Individual pump in high-efficiency design Individual pump in high-efficiency design for potable water circulation systems Month Year Stratos ECO-Z Solar thermal Non-standard versions Several pumps can be supplied in the following non-standard versions at additional charge. Air-conditioning.100 44263 Dortmund Germany Standard version Series abbreviations for Wilo-Star and Wilo-Stratos ECO products. Energy-saving pumps Stepless speed control: Star-E Single-head pump Standard pumps 3 speed stages: Star-RS Single-head pump Star-RSD Twin-head pump Star-RSL Venting pump Potable water circulators: Potable water circulation Voltage Frequency Power consumption Maximum current I Pressure stage PN Maximum fluid temperature Tmax Protection class Heating.RG Red bronze version Switchgears and Control Devices Pump Management Systems Service/Accessories.Planning Guide Identification Code 1 ~ 230 V 50 Hz 27-68 W Imax 0./Date of Manufacture 05 03 Star-Z Single-head pumps.-No.PN 10 Maximum permitted pump operating pressure . Type: Design Wilo-. No. Cooling Nameplate designation Wilo-Star.28 A PN 10 TF 110 IP 44 Star-RS 25/4 Series/Pump type WILO AG Nortkirchenstr.. if desired (the type of the special version is marked on the name plate): .Circulating pumps in glandless design 17 . max.Planning Guide Identification Code Type key High-efficiency pumps Example: Wilo-Stratos 30/1-12 Standard pumps. manually reversible Screw-end pump for air-condition. max. manually reversible Screw-end or flange-end pump for 3 speed stages. manually reversible Screw-end pump for potable water 1/3Speed stages. Wilo-TOP-E 50/1-6 Star-E Screw-end pump Screw-end or flange-end pump TOP-SD stepless electronic control stepless electronic control stepless electronic control stepless electronic control stepless electronic control stepless electronic control SE-TW 25/ 3 speed stages. circulation systems manually reversible Screw-end pump for solar thermal 3 speed stages. manually reversible Screw-end twin-head pump 3 speed stages.3 speed stages. 2800 1/min Example: Wilo-Star-RS 25/6 Wilo-TOP-S 50/4 30/ stepless electronic control Flange twin-head pump stepless electronic control Screw-end or flange-end pump for stepless elecpotable water circulation systems tronic control Flange twin-head pump for potable stepless elecwater circulation systems tronic control Screw-end pump in Economy ver. Wilo-TOP-D 40 Screw-end pump RP Flange-end pump P TOP-D Screw-end or flange-end pump Flange twin-head pump DOP 18 25 Nominal connection diameter /80 Nominal impeller diameter r 4-stage manual switching 3/ 4Speed stages. manually reversible Screw-end or flange-end pump 3 speed stages. manually reversible 4 speed stages. manually reversible Flange twin-head pump 3 speed stages. specially for tronic control 1-6-family houses Screw-end pump in Economy version for potable water circulation systems Nominal connection diameter 1-12 Nominal delivery head range (m) Stratos Stratos-D Stratos-Z StratosZD Stratos ECO Stratos ECO-Z BMS ST L Star-EP Star-EL Star-ZE TOP-E Screw-end pump Screw-end pump with RG housing for floor heating Screw-end pump with connection for automatic ventilation Screw-end pump for potable water circulation systems Screw-end or flange-end pump Flange twin-head pump TOP-ED 50/ Nominal connection diameter 1-6 Nominal delivery head range (m) SSM Version with collective fault signal Star-RS Star-RSD Star-Z Star ST Star-AC TOP-S Version with Building Management System Version with special hydraulics for utilisation in solar thermal installations Venting pump TOP-RL SE TOP-Z Energy-saving pumps Example: Wilo-Star-E 25/1-5 SSM. manually reversible Nominal connection diameter EM Nominal delivery head (m) at Q = 0 m3/h Version with single-phase AC motor DM Version with three-phase AC motor L Venting pump 6 Standard pumps. ing/cooling manually reversible Screw-end or flange-end pump 2 or 3 speed stages. manually reversible Subject to change without prior notice 09/2006 WILO AG . manually reversible 1 speed stage 4 speed stages. 1400/1 min Example: Wilo-RP 25/80 r.stepless elecsion. potable water circulation systems manually reversible Flange twin-head pump 2 or 3 speed stages. to recognise whether a heating circulating pump being utilised is especially energy-efficient. Energy-specific designations. Air-conditioning. The smaller the EEI.8 d EEI < 1. it should be recognised that adjacent Energy Classes differ by approximately 22 percentage points in energy expenditure.Circulating pumps in glandless design Switchgears and Control Devices Pump Management Systems Service/Accessories. is prescribed as an important control element for providing the end consumer with an aid for making decisions in favour of energysaving appliances. The energy efficiency classification of heating pumps is carried out through the application of a measurement technology procedure that provides the Energy Efficiency Index (EEI). A is the best possible and G is the worst possible of the Energy Classes.0 d EEI < 1. Even though the energy requirements of a Class A pump are themselves very high. In accordance with the lettering system familiar from household appliances. Because of the fact that heating circulating pumps are numbered among the biggest energy consumers in household use because of their long running times.Planning Guide Energy efficiency classification 180% Energy efficiency classification Energy Class Energy Efficiency Index A EEI < 0.4 B 0. 19 .2 d EEI < 1. particularly for high-consumption household devices such as washing machines and refrigerators.4 G 1.6 C 0. the less electrical energy the pump consumes and the better the energy classification.: Energy label for heating circulating pumps. high-efficiency Energy Class A pumps are nevertheless available for the entire performance spectrum ranging from single-family houses to large buildings. Cooling 140% 120% 100% 80% 60% 40% 20% 0% A B C D Energy class E F G Potable water circulation Fig. This makes it possible for users and end consumers to recognise.4 d EEI < 0.4 d EEI Heating.0 E 1.: Breakdown of the Energy Efficiency Index into 7 different Energy Classes Wilo Catalogue A1 . European governments in particular are pursuing the goal of drastically reducing CO2 emissions.6 d EEI < 0. When comparing hydraulically similar pumps with different Energy Classes. A pump of Energy Class A requires accordingly on average only around 33% of the electrical energy used by a Class D pump.: Comparison of the energy consumptions of pumps with the same hydraulic output Fig. Relative power consumption 160% Tab. Systems The following tables identify the associated Energy Class for all of the heating pumps to be labelled. leading European heating pump manufacturers have voluntarily declared their intention of henceforth attaching energy consumption labels to their heating pumps.8 D 0. which can be seen to be incorporated into the energy label on the packaging. on the basis of an already familiar classification system. Example: Energy Class A Solar thermal Within the framework of the Kyoto Convention.2 F 1. commercial applications) Nominal diameter DN 25 (Rp 1) DN 30 (Rp 1 ¼) Wilo-Stratos..... EEI Class (ClassicStar) DN 15 (Rp ½) DN 25 (Rp 1) DN 30 (Rp 1 ¼) – – 15/1-3 – – – 15/4 B – – – – 15/1-5 – – – 15/6 C – – 25/1-3 A 25/1-3 B 25/4 B 25/2 C – – 25/1-5 A 25/1-5 B 25/6 B 25/4 B – – – – – – – – 25/6 C – – 30/1-3 A 30/1-3 B 30/4 B 30/2 C 30/4 D 30/1-5 A 30/1-5 B 30/6 B 30/4 B 30/6 D EEI Classification – Single-head pumps (area of application: multifamily houses. EEI Class Wilo-Star-E....... EEI Class Wilo-Star-RS. EEI Class Wilo-RP/P. EEI Class C 25/5 EM/DM – 25/7 EM/DM D/D RP 25/80 r EM/DM G/G D/D RP 25/100 r EM/DM F/E – – – – 25/10 EM/DM D/D – – 30/1-6 A 30/1-7 C 30/4 EM/DM D/D RP 30/80 r EM/DM G/F 30/1-8 A 30/1-10 C 30/5 EM/DM D/D RP 30/100 r EM/DM F/F 30/1-12 A – – 30/7 EM/DM D/D – – – – 30/10 EM/DM D/D – – – DN 32 EEI Class 32/1-12 A – – – – – – 40/1-4 A 40/1-4 C 40/4 EM/DM D/D P 40/100 r EM/DM F/D 40/1-8 A 40/1-10 B 40/7 EM/DM D/C P 40/160 r E 40/1-12 A – – 40/10 EM/DM D/C – – – – – – 40/15 EM/DM D/D – – 50/1-8 A 50/1-6 C 50/4EM/DM D/D P 50/125 r D 50/1-9 A 50/1-7 B 50/7EM/DM E/D P 50/160 r E 50/1-12 A 50/1-10 B 50/10 EM/DM D/C P 50/250 r E – – – – 50/15 C – – 65/1-9 A 65/1-10 B 65/7 EM/DM F/D P 65/125 r D 65/1-12 A – – 65/10 EM/DM F/D P 65/160 r D – – – – 65/13 C P 65/250 r E – – – – 65/15 C – – 80/1-12 A 80/1-10 B 80/7 EM/DM F/D P 80/125 r D – – – – 80/10 D P 80/160 r C – – – – – – P 80/250 r E 100/1-12 A 100/1-10 B 100/10 D P 100/160 r E – – – – – – P 100/200 r E Subject to change without prior notice 09/2006 WILO AG .Planning Guide EEI Classifications EEI Classification – Single-head pumps/ twin-head pumps (area of application: single...and two-family houses) Nominal diameter Wilo-Stratos ECO.. EEI Class Wilo-TOP-E. 25/1-6 A 25/1-7 25/1-8 A – DN 40 DN 50 DN 65 DN 80 DN 100 20 Wilo-TOP-S.. (ClassicStar) EEI Class WiloStar-RSD.. (EasyStar) EEI Class Wilo-Smart.... 30 EM/DM DN 30 (Rp 1 ¼) DN 40 EEI Class – – – – – – – DN 65 65 EM/DM E/E – – – – – – DN 80 80 EM/DM E/E – – – – – – DN 100 100 EM/DM E/E – – – – – – DN 125 125 D – – – – – – Potable water circulation Nominal diameter Heating..5 E – – – – – – – – – – – – – – – – – – – – 40 EM/DM E/E 40/4 D 150-N D – – – – – – 200-N D 50 EM/DM E/E – – – – – – DN 32 DN 50 Wilo-TOP-RL. Cooling EEI Classification – Single-head pumps (range of applications: multifamily houses.. commercial applications) (Continued) WiloStratos-D.Circulating pumps in glandless design 21 ....5 E 80-25-130 D 125-N G/F 30/4 D – – 110-N D – – 30/6... commercial applications) Wilo Catalogue A1 . EEI Class Wilo-SE.5 E – – – – – – 30/7. Air-conditioning. EEI Class WiloSE-TW....Planning Guide EEI Classifications Wilo-TOP-D... EEI Class – DN 25 (Rp 1) – – – – – – – – – DN 30 (Rp 1 ¼) – – – – 30/5 EM/DM D/D – – 125-N-TW D 32/1-8 A 32/1-7 C 32/7 EM/DM E/D – – – – 32/1-12 A – – – – – – – – 40/1-8 A 40/1-7 C 40/3 EM/DM E/D 40/100 r EM/DM F/E 150-N-TW E 40/1-12 A 40/1-10 B 40/7 EM/DM D/D 40/160 r F 200-N-TW E – – – – 40/10 EM/DM E/C – – – – DN 32 DN 40 DN 50 – – – – 40/15 EM/DM E/D – – – – 50/1-8 A 50/1-6 C 50/7 EM/DM F/C DOP 50/100 r D – – 50/1-12 A 50/1-7 B 50/10 EM/DM E/D 50/160 r E – – 50/1-10 C 50/15 D – – – – – – 65/1-12 A 65/1-10 B 65/10 EM/DM F/D 65/125 r – – – – 65/13 D 65/160 r D – – – – – – 65/15 D – – – – 80/1-12 A 80/1-10 B 80/7 EM F 80/125 r D – – – – – – 80/10 D 80/160 r E – – DN 100 – – – – – – 100/160 r D – – DN 125 – – – – – – – – – – DN 65 Switchgears and Control Devices Pump Management Systems DN 80 D Service/Accessories. Systems Nominal diameter Solar thermal EEI Classification – Twin-head pumps (area of application: multifamily houses. EEI Class D – – 25/7....... EEI Class Wilo-DOP. EEI Class Wilo-TOP-ED. EEI Class Wilo-TOP-SD. DN 25 (Rp 1) EEI Class Wilo-AXL.. WiloStratos/-Stratos-Z series single-head pumps are standard-equipped with thermal insulation shells. Wilo-Stratos pumps can nonetheless be used in such cases. thanks to its specific construction. floor heating systems made of plastic piping. foamed polypropylene.Transmission coefficient: 0. while at the same time preventing noise generation. care must be taken that the drain labyrinth between pump housing and motor is left free to ensure that any condensate having possibly accumulated in the motor can drain off freely through the condensate drain openings in the motor housing.Administrative office buildings .automatic adjustment of pump performance to the continually changing hydraulic system load conditions .up to 80 % energy savings compared to standard pumps . Heating application In nearly all circulation systems.Hospitals . of + 40 °C. normally flammable materials can. radiant cooling or heating ceiling panels.04 W/mK according to DIN 52612 . Condensation takes place on cold surfaces if the fluid temperature is lower than the ambient air temperature.Environmental compatibility: easily recyclable .g. the Wilo-Stratos-Z can be used as the ultimate design with a corrosion-resistant red bronze pump housing. in accordance with fire protection regulations. correctly sized controlled glandless pumps ensure adequate heat supply at all times at significantly reduced energy costs. On account of its corrosion-resistant red bronze pump housing.Real-estate developments Temperature range Fluid temperature range of -10 °C to +110 °C without restrictions at ambient temperatures of 0 °C to a max.Planning Guide High-Efficiency Pumps Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD Planning guide: Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD Wilo-Stratos is the first high-efficiency pump of glandless design world-wide to feature the following advantages: .for all heating. Thermal insulation for heating In order to prevent thermal losses through the pump housing. The PP material used. such as e.2002. Fields Of application The Wilo-Stratos series features high-efficiency pumps used in circulation systems for the heating.reliability and comfort during installation and operation Air-conditioning/cooling application Wilo-Stratos pumps are not subject to the usual restrictions on conventional speed-controlled pumps regarding the dependency of fluid temperature on ambient temperature.Residential complexes . Wilo-Stratos-Z are particularly suitable for systems subject to the possible ingress of oxygen. 22 1 1 drain labyrinth for condensation water Thermal insulation for air-conditioning/cooling If vapour-proof insulation is installed on-site. They are constructed in such a way that damage to electrical parts caused by condensation water is prevented. The Wilo-ClimaForm vapour-proof insulation that is obtainable as an accessory for the Wilo-Stratos series for insulating pump housings in cold water applications guarantees this automatically. the pump housing is coated. Since the introduction of the German energy-saving ordinance (EnEV) of 01.01.Large residential buildings .Heat resistance: up to 120 °C . For these applications. Alternatively. Subject to change without prior notice 09/2006 WILO AG . ventilating.g. air-conditioning and cooling systems in the temperature range of -10 °C to +110 °C . air conditioning of commercial residential and functional buildings: .Apartment blocks . Corrosion-proof pump design Corrosion-proof designs are required for e. heating circulating pumps with nominal thermal outputs of 25 kW or more are required to include control units.Schools . has the following properties: .Flammability: Class B2 4102in accordance with DIN (normal flammability) In Germany.preventing flow noise . be used in boiler rooms as long as a minimum distance of 20 cm from the burner is maintained. In this respect the efficiency improvement on the Wilo-Stratos results from: . of 5 K below the accumulator temperature Hydraulic optimisation Optimised hydraulic conditions are provided by a 3D spiral housing. . This fluid serves to lubricate the bearings and cool the motor. the difference in efficiency in comparison with an asynchronous motor will be even greater than it already is anyway in the full-load range. Systems Planning Utilisation of potable water circulation Guide (Wilo-Stratos-Z/Stratos-ZD) HighEfficiency Pumps used in potable water circulation systems are subject to specific requirements which are satisfied by the Wilo-Stratos-Z/ Pumps Stratos-ZD series: WiloStratos/ . achieving significant cost savings in comparison to conventional pumps. Axial losses are reduced by the lip seal at the front of the impeller.The manual control mode allows optimum manual adjustment of pump performance to the constant volumetric-flow circulation system. This can be performed for example with the Wilo-IR-Monitor.Circulating pumps in glandless design 23 .) at 100% QN(peak load) 25% (1375 hrs.) setback operation Heating. Stratosfluid temperature of +80 °C. Wilo Catalogue A1 . meaning that the stator windings are specifically activated for the reciprocal action of the electrical and magnetic poles. The applied ECM technology drastically reduces the annual power consumption. The suction throat seal between impeller and pump housing reduces radial gap losses.through the size of the necessary gap between stator and rotor. Annual power consumption of a heating pump (DN 30) with setback operation* Comparison of different pump types High-efficiency pump Stratos 30/1-12 Energy-saving pump TOP-E 30/1-10 Standard pump TOP-S 30/10 396 1216 1832 0 * Load profile with 5500 operating hours per year: 1000 Power consumption [kWh/a] 2000 2% (110 hrs. The design of the pumps take into account calcification in Z/Stratos-D/ such a way as to permit total carbonate hardness of 20°d at a max. The current-carrying stator is separated from the pumping medium by a can. . Both components have been doubled in the WiloStratos in comparison with the glandless pump previously used in building engineering and thus significantly improved. .) at 30% Q N(low load) 33% (1815 hrs.The differential-pressure control modes 'p-c and 'p-v allow automatic adjustment of pump performance in variable volumetric-flow potable water circulation systems with thermostatically controlled line shutoff valves. an 3D impeller and a smooth surface in the pump housing (cataphoretic painting). . this being known as the wet rotor encapsulation. Advantage: Particularly in the partial-load range (up to 98% of the operating time).Planning Guide High-Efficiency Pumps Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD The pump overall efficiency is determined by the hydraulic and motor efficiencies. Solar thermal High-Efficiency Pumps Comparison of motor components Service/Accessories. This leads to a reduction in size and weight of the pump with comparable hydraulics. ECM technology Switchgears and Control Devices Pump Management Systems The new ECM technology is the basis for the outstanding efficiency of the Wilo-Stratos. This wet rotor encapsulation directly influences efficiency . It consists of: EC motor EC stands for electronically commutated motor.) at 65% Q N(partial load) 40% (2200 hrs.through the magnetic resistance of the selected can material. Cooling Wilo-TOP-E with AC motor Potable water circulation Wilo-Stratos with EC motor Advantage: The magnetic field required in the rotor does not first have to be generated with losses. ZD .All plastic parts that come into contact with the conveyed media conform to the KTW recommendations.The fluids involved are potable water and water for food businesses in accordance with the TrinkwV 2001 (German Potable Water OrdiStratosnance).utilisation of an innovative can material with smaller losses to the magnetic flux between stator and rotor. Wet rotor encapsulation The rotor of the glandless pump motor runs in the pumping medium. The rotating stator flux is generated by electronic commutation. Air-conditioning. The criterion for this is the temperature of the potable water in the circulation pipe which upon entry into the potable water accumulator is permitted to be a max.reduction of the air gap and . Advantage: This motor can be operated at higher speeds than with an asynchronous motor. Its basis is a synchronous motor with a permanent magnet rotor. external heat influence . The circulating pump designed for max. then it is to be set to the max. against overtemperature. Automatic air venting Air venting from the rotor space is effected automatically by the filter and flow channel system.user behaviour . The important basic functions can be set easily and safely. 3-D impeller Motor protection Lip seal 3-D spiral Automatic performance control The volumetric flow conveyed through a circulating pump is dependent on the thermal output/cooling output requirement of the system being supplied.influence of hydraulic control devices.Planning Guide High-Efficiency Pumps Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD Suction throat seal Smooth inside surface Advantage: The automatic venting of the rotor space is accelerated. If a motor protection switch is present in the electrical installation in cases of replacements and can not be bypassed. in all settings. Bearing plate Impeller Fig. etc. Extension of the manual operating facilities for wireless communication can be obtained from the Wilo-IR-Monitor Operating and Service Unit. Advantage: Damage to the radial bearing or to the can is reduced through this filtering-out process. As the pumping medium flows into the rotor space. directly at the pump. a filter plug in the shaft and a filter disc in the bearing plate reduce infiltration by miniscule abrasive particles. load status is adapted by means of a continuous setpoint/actual-value comparison to the relevant system operating state. The sum total of all the measures described here enable the WiloStratos high-efficiency pumps to achieve energy savings of up to 80% in comparison with conventional standard pumps. thus reducing the times of dryrunning and of air venting noise. The standard series integrated protection device reliably protects the pump. This automatic control functions serves to adapt the pump performance and thus also the power consumption continuously to the actual requirement/demand. This requirement varies in accordance with . current allowed by the specifications listed on the nameplate.climatic changes .: All symbols can be read in horizontal or vertical set-up installation Lip seal A-bearing 24 Subject to change without prior notice 09/2006 WILO AG . Advantage: No external motor protection switch is required. Manual operation Control button The Wilo-Stratos is operated by means of tried-and-tested Red Button technology (1single-button operation). for example. The seal between impeller and bearing plate prevents dirt from accumulating in the A-bearing gap on the motor side. The instructions for electrical power connections published by the local power supply companies are to be taken into account. excess current draw and rotor locking. All-way (non-position-dependent) display Important information during pump operation can at all times be obtained from the front-readable pump display screen with its position-independent display. one-pipe systems) and variable-flow systems with varying feed temperature. During periods where there is no pump performance (e. Conversely. Switchgears and Control Devices Pump Management Systems Hs Hs H s max Hs var.Circulating pumps in glandless design 25 . Air-conditioning. the 'p-T control mode supports condensing-boiler technology. by means of fuzzy control. Cooling Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD 0 18:00 Time Q Fig. further optimises the power input requirements of the pump during periods of low-load demand on heating systems.: Control mode 'p-v Control mode 'p-T In the 'p-T control mode (programmable only with the IR-Monitor) the electronics circuitry varies the setpoint differential pressure value to be maintained by the pump as a function of the measured fluid temperature.: Measurement of an electronic pump with automatic setback mode Fig. reduction of feed temperature by weather-/time-prompted heating controller) the pump performance is set back to a reduced constant speed. The setpoint differential-pressure value H varies with the flow volume Q. the electronic circuitry varies the differential pressure to be maintained by the pump on a linear basis between Hs and 1e2 Hs. This temperature-prompted differential-pressure control mode can be used in constant-volume (e. Systems Fig. the electronics circuitry maintains the differential pressure generated by the pump constant at the setpoint value Hs over the permitted flow-rate range. provided the pump is installed in the return pipe of the system.g. see pump motor data). Advantage: This operating mode offers further savings of up to 25 % compared with previous stepless heating circulating pumps. Auto operating mode (setback function) 130 65 Power consumption 60 50 80 40 H max 60 30 Hs 40 20 Feed temperature 10 0 12:00 18:00 0:00 6:00 12:00 18:00 0:00 6:00 12:00 Potable water circulation 20 H min Power consumption [%] Feed temperature [°C] 120 100 H Heating. Hs 1 /2 Hs Solar thermal Manual control mode This operating mode deactivates the control function in the electronics module.g.: Control mode 'p-c Control mode 'p-v In the 'p-v control mode.: Control mode 'p-T Wilo Catalogue A1 . H s min T min T max T med Q min Q max Q Fig. H H max The patented setback feature. H min Q Service/Accessories. The pump speed can be manually set to a constant value (setting range.Planning Guide High-Efficiency Pumps Control modes Operating modes Control mode 'p-c In the 'p-c control mode. the pump is activated and one of the following faults exists: Motor overtemperature Control module overtemperature excess current draw Locking of shaft Short circuit and fault to ground Faulty contact between motor/module Mains undervoltage Mains overvoltage Accessories IF-Modul Stratos LON (also see chapter “Wilo-Control Pump Management Systems”). .10 V and double pump interface for communication with another IF-Modul SBM. manual operation of the pump is deactivated. (also see chapter “Wilo-Control Pump Management Systems”). BA building automation or DDC stations). Retrofittable module with collective run signal “SBM”. Required accessory: IF-Modul Stratos (also see chapter “Pump Management Systems”). IF-Modul Stratos PLR (also see chapter “Wilo-Control Pump Management Systems”).g. Retrofittable module with serial PLR interface for connection to BA building automation via Wilo interface converter or on-site coupling modules and double pump interface for communication with another IF-Modul PLR. IF-Modul Stratos SBM (also see chapter “Wilo-Control Pump Management Systems”). Required accessory: IF-Modul Stratos (also see chapter “Pump Management Systems”).total breakdown of the control module Contacts open under the following conditions: . 'p-v) is preset for the Wilo-Stratos by way of an analogue signal 0 10 V. . n[1/mín] n max n min Off 1 2 3 10U[V] Remote setpoint adjustment The setpoint value for internal differential-pressure control ('p-c. BA linkup The Wilo-Stratos pump features standard and optional interfaces for linkups to external monitoring units (e.Planning Guide High-Efficiency Pumps Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD DDC operating mode In this mode the actual/setpoint level assessment required for control is referred to a remote controller. H[m] H max H min Off Aus 1 2 3 10U[V] IF-Modul Stratos Ext. control input 0 . The current speed is shown on the pump display.no apparent fault is present.” (setback mode without autopilot). Contact rating: 250 VAC. Retrofittable module with control input “Overriding Off”. The Wilo-Stratos receives an analogue signal (0 . control input 0 .10 V and double pump interface for communication with another IF-Modul PLR. IF-Modul Stratos Ext.the pump has zero current.10 V and double pump interface for communication with another IF-Modul PLR. Retrofittable module with serial LON interface for connection to LON networks and double pump interface for communication with another IF-Modul PLR. Retrofittable module with control input “Overriding Min. Collective fault signal SSM A standard-equipped potential-free normally closed contact in accordance with VDI 3814 is provided for collective fault signalling. 1A Contacts are closed under the following conditions: . Min. Aus (also see chapter “Wilo-Control Pump Management Systems”).10V) from the external controller as the manipulated variable. control input 0 . 26 Subject to change without prior notice 09/2006 WILO AG . Efficiency-optimised peak-load operation For the peak duty operating mode the specified hydraulic duty is covered by the two units of the twin-head pump operating in parallel.protection against unauthorised access .Rotation test unit for all kinds of pumps and IEC standards motors Potable water circulation . Wilo Catalogue A1 . It is automatically additionally started on efficiency-optimised operation if load conditions require a higher pump performance. Cooling Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD Q* = Efficiency-optimised cut-in and out 200 0 05 10 15 20 25 30 35 40 Q [m 3/h] Switchgears and Control Devices Pump Management Systems Fig.: Simplified illustration. 1200 1000 All the basic functions of the Stratos pumps can be manually adjusted easily and directly at the pump (1-button operation). Numerous additional functions and information are available with the Wilo-IR-Monitor Operating and Service Unit. The Wilo-IR-Monitor operating and service unit for: . A time-sensitive pump alteration feature (24 hours of pure operating time) allocates the basic-load function to the different pumps in alteration.Planning Guide High-Efficiency Pumps Twin-head pump management Infrared monitoring The new high-efficiency pumps are suitable to operate under automatic twin-head pump management without the use of external switchgears: Required accessory: 2 pc. IF-Modul Stratos (for possible module combinations.inaccessibly installed pumps .comprehensive information . the other pump remains available on standby for time changeover (24hours of pure operating time) or fault-actuated switchover. During low load operation (the base-duty pump only operating) the trailing pump is ready for standby operation. The main operating function of the IR-Monitor corresponds to those at the pump itself. see catalogue section “Wilo-Control Pump Management Systems”). The following operating modes are possible thanks to intelligent twin-head pump management with one Wilo-Stratos-D twin-head pump or two Wilo-Stratos single-head pumps. Weights”). 1400 Solar thermal Activation of peakload operation 800 Synchronised operation (2 pumps) 600 Q* 400 Service/Accessories. installation dimensions of additional fittings must be allowed for. Systems P 1[W] Application in compact manifolds In narrow and low-clearance situations the control module can be put in a vertical position by turning the motor.Circulating pumps in glandless design 27 . Heating. Air-conditioning. From this point onwards both pumps will be synchronously run up to their max. Dimension b4 serves as the minimum clearance (x) for application of thermal insulation shells (see chapter “Dimensions. It is however supplemented by some important additional functions which essentially exceed those available at the pump. This operating mode (load-sensitive On/Off control) achieves further energy savings compared to the conventional peakload operation.Standby operation The model-specific pump performance is provided by one pump. speed (rated motor speed). Wilo-Stratos pumps are equipped with a powerful IR interface for wireless remote operation control and fault diagnosis.special settings/control modes for special requirements . . Suitable RCD circuit-breakers are identified by or . 50/60 Hz Permitted installation positions Single-Head Pumps g p p Twin-head pumps Operation on residual-current devices (RCD) Operation of the Wilo-Stratos on residual-current devices in accordance with DIN EN 1-61008 is permitted without any impairment of RCD function (DIN VDE 0160).Planning Guide High-Efficiency Pumps Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD Installation and electrical connection Installation of Wilo-Stratos pumps is uncomplicated as the flanges are freely accessible. The pump and module installation positions provide for highly variable installations. due to the positioning of control module and the frontal access to the terminal box. 50/60 Hz 3~230 V ± 10%. 28 Subject to change without prior notice 09/2006 WILO AG . All high-efficiency pumps of the Wilo-Stratos/Stratos-Z/Stratos-D/ Stratos-ZD series can be connected to the following voltages and frequencies: 1~230 V ± 10%. The design of the pumps take into account calcification in such a way as to permit an overall carbonate hardness of 20°d at a max.Planning Guide High-Efficiency Pumps Wilo-Stratos ECO/ECO-BMS/ECO-Z/ECO-Z-BMS/ECO-ST Motor protection Fluid temperature range of +15 °C to +110 °C at ambient temperatures of 0 °C to a max. the Wilo-Stratos ECO in its RG version are particularly suitable for systems subject to the possible ingress of oxygen. ECO-Z. ECO-Z-BMS) Pumps used in potable water circulation systems are subject to specific requirements which are satisfied by the Wilo-Stratos ECO-Z and ECO-Z-BMS Series: .reliability and comfort during installation and operation . of + 40 °C. Utilisation of potable water circulation (Wilo-Stratos ECO-Z. Heating application On account of its corrosion-resistant red bronze pump housing.04 W/mK in accordance with DIN 52612 . The instructions for electrical power connections published by the local power supply companies are to be taken into account. If a motor protection switch is present in the electrical installation in cases of replacements and can not be bypassed. Heating.energy savings of up to 80% compared with standard pumps . Stratos ECO-BMS. Stratos ECO-Z. ECO-Z. The standard series integrated protection device reliably protects the pump. excess current draw and rotor locking.The differential-pressure control mode 'p-v allows automatic adjustment of pump performance in variable volumetric-flow potable water circulation systems with thermostatically controlled line shutoff valves.All plastic parts that come into contact with the pumped liquid are in conformance with KTW recommendations. Advantage: The automatic venting of the rotor space is accelerated. ECO-BMS.The fluids involved are potable water and water for food businesses in accordance with the TrinkwV 2001 (German Potable Water Ordinance). thus reducing the times of dry-running and of air venting noise. ECO-BMS. The differential pressure generated by the pump is regulated to the respective differential pressure setpoint. then it is to be set to the max. for example. Stratos ECO-Z-BMS. normally flammable materials can.Stratos ECO-ST version for solar thermal systems in the temperature range +15°C to +110°C .Transmission coefficient: 0. Air-conditioning.The EPP material used (foamed polypropylene).Circulating pumps in glandless design 29 . ECO-Z-BMS and ECO-ST supplement the previously described Wilo-Stratos series with the following advantages: . The seal between impeller and bearing plate prevents dirt from accumulating in the A-bearing gap on the motor side.Environmental compatibility: easily recyclable . be used in boiler rooms as long as a minimum distance of 20 cm from the burner is maintained. Systems The Wilo-Stratos ECO series with the variants Stratos ECO-BMS. Advantage: No external motor protection switch is required. floor heaters with heating surfaces composed of plastic piping. in all settings. ECO-Z-BMS and ECO-ST series can be utilised as high-efficiency pumps in circulation systems for heating and in solar heating systems in 1-6-family houses. Air venting from the rotor space is effected automatically by the filter and flow channel system. has the following properties: . fluid temperature of +65 °C. Control mode 'p-v In the p-v control mode. H H max Switchgears and Control Devices Pump Management Systems Wilo-Stratos ECO.Stratos ECO. e.preventing flow noise .automatic adjustment of pump performance to continually changing hydraulic system load conditions .Heat resistance: up to 120 °C . a filter plug in the shaft and a filter disc in the bearing plate prevent the ingress of the smallest abrasive particles. As the pumping medium flows into the rotor space. The important basic functions can thus be safely and comfortably set and adjusted. current allowed by the specifications listed on the nameplate. Advantage: Damage to the radial bearing or to the can is avoided through this filtering-out process. WiloStratos ECO series single-head pumps (except Stratos ECO-ST) are standard-equipped with thermal insulation shells. against overtemperature.: Control mode 'p-v Wilo Catalogue A1 . in accordance with fire protection regulations. Heat insulation with heating applications In order to prevent thermal losses through the pump housing. Stratos ECO-ST Hs 1 /2 Hs H min Q Fig.g. Cooling Temperature range Fields Of application Solar thermal The Wilo-Stratos ECO. ECO-Z and ECO-Z-BMS version for all heating systems in the temperature range +15 °C to +110 °C . the differential pressure setpoint is raised linearly above the permissible volume flow range by between ½Hs and Hs. . Service/Accessories. Potable water circulation Automatic air venting Manual operation Control button All versions of the Wilo-Stratos ECO series are operated using the proven red-button technology (1-button operation).Flammability: Class B2 in accordance with DIN 4102 (normal flammability) In Germany. 12:00 18:00 0:00 6:00 12:00 0 18:00 Time Fig.faulty contact between motor/module .blocking of the shaft .10 V for connection with external monitoring units (e.short circuit and fault to ground .10 V In this mode the actual/setpoint level assessment required for control is referred to a remote controller.Planning Guide High-Efficiency Pumps Wilo-Stratos ECO/ECO-BMS/ECO-Z/ECO-Z-BMS/ECO-ST Auto operating mode (setback function) 130 65 Power consumption 60 100 50 80 40 60 30 40 20 Feed temperature 20 10 0 18:00 0:00 6:00 Power consumption [%] Feed temperature [°C] 120 12:00 Control input 0 . As an alternative. .mains undervoltage . Building Automation BA or DDC installations).no apparent fault is present. Contact rating: 250 VAC. Control input External OFF Input for potential-free NC contact. the External OFF function and the control input 0 . The pump operates under auto control when the contact is closed. reduction of feed temperature by weather-/time-prompted heating controller) the pump performance is set back to a reduced constant speed. During periods where there is no pump performance (e.the pump has zero current.g. An open contact stops the pump.overtemperature control module . Building automation (BA) connection (with Stratos ECO-BMS. ECO-Z-BMS and ECO-ST versions are standard-equipped with a collective fault signal.excess current draw .motor overheating . a fixed speed can be set locally at the red button.mains overvoltage 30 Subject to change without prior notice 09/2006 WILO AG . Collective fault signal SSM A potential-free normally closed contact in accordance with VDI 3814 is provided as standard for collective fault signalling. further optimises the power input requirements of the pump during periods of low-load demand for heating systems.: Measurement of an electronic pump with automatic setback mode The patented setback feature. . ECO-Z-BMS and ECO-ST) The Wilo-Stratos ECO-BMS.g.10 V) is fed to the Wilo-Stratos ECO-BMS/ECO-Z-BMS and ECO-ST from the external controller as manipulated variable.total breakdown of the control module Contacts open under the following conditions: . by means of fuzzy control.the pump is activated and one of the following faults exists: . Advantage: This operating mode offers further savings of up to 25 % compared with previous stepless heating circulating pumps. 1A Contacts are closed under the following conditions: . An analogue signal (0 . When the heating water reaches a specific lower temperature (e. Wilo-Star energy-saving pumps can be used in all conventional pipe systems (one. – = not available Q Service/Accessories. This operating mode features further savings of up to 25% in comparison with previous steplessly adjustable pumps. the pump is run down to a reduced constant speed. stepless settings are possible between 1 and 5 m differential pressure (delivery head). The setpoint differential-pressure value H varies with the flow volume Q. TOP-ED Automatic deblocking function E 15 (25/30)/1-3 • • E 15 (25/30)/1-5 Autopilot “Safety control” • • Wilo-Star-E Hs ¨p-c Hs 3/ 4 Hs ¨p-v 1/ 2 Hs – – • • Heating.and two-pipe systems)./1-5 is suitable for all other more complex heating systems and for low-temperature and condensing-boiler systems.Planning Guide Energy-Saving Pumps Wilo-Star-E. 'p-v Pipe connection 'p-c Wilo-Star-E Delivery head Steplessly adjustable with a “turn” E 15 (25/30)/1-3 – • 0. Wilo-TOP-E.and two-family houses (90% of all application cases). The patented setback process by fuzzy control enables further optimisation on the power input demand of the pump under low-load conditions of the heating system. reduction of feed temperature by weather-/time-prompted heating controller).. Wilo-Star-E Series energy-saving pumps cover the entire small performance range of standard non-auto-controlled pumps.. Automatic setback with Fuzzy electronics Wilo-Star-E (EasyStar) Series – – Solar thermal • = available. With the Wilo-Star-E. the electronics circuitry maintains the differential pressure generated by the pump constant at the setpoint value Hs over the permitted volume flow range. Cooling Potable water circulation Automatic electronics fail-safe Control Modes Fault-signal option H Standards Wilo energy-saving pumps are distinguished by tried-and-tested standards such as “Red Button” technology for practical delivery head presetting./1-3 offers the option of setting the setpoint delivery head values between 0. The Wilo-Star-E.3.0 m DN 15 (25/30) – E 15 (25/30)/1-5 – • 1./1-3 is very well suited for covering the heat-consumption requirements in single... “Red Button” technology Wilo-Star-E auto control technology “Autopilot” automatic setback mode With the standard series integrated Autopilot Wilo is the first pump manufacturer world-wide to offer a fully automatic self-teaching setback mode for small electronically controlled pumps with screwed connections.. – = not available Wilo Catalogue A1 . The Wilo-Star-E. The Wilo-Star-E.5 m and 3 m. Air-conditioning. Control mode 'p-variable ('p-v): In the 'p-v control mode..5.Circulating pumps in glandless design 31 . the electronic circuitry varies the differential pressure to be maintained by the pump on a linear basis between Hs and 1/2 Hs.0 m DN 15 (25/30) – Thread Flange Switchgears and Control Devices Pump Management Systems Control mode • = available..0 ./1-5. Thermal insulation as standard Wilo-Star-E Series energy-saving pumps cover the entire performance range for single dwellings to six-family apartment houses.g. Systems Control mode 'p-constant ('p-c): In the 'p-c control mode.5 .. automatic stepless differential-pressure control offers: . Control mode 'p-c In the 'p-c control mode. the electronics circuitry maintains the differential pressure generated by the pump constant at the setpoint value Hs over the permitted flow-rate range. TOP-ED Wilo-TOP-E/-ED Series The world’s first electronically controlled circulating pump with standard integrated display screen and manual control panel (single button operation).: Control mode 'p-v Pump On Analog input 0-10 V Fig.selection of different control modes .Automatic setback to minimum speed .) Control mode Dp-T RPM m x100 10V on off Hs Unit.On/Off control .Planning Guide Energy-Saving Pumps Wilo-Star-E. The Wilo-TOP-E Series covers the entire performance range from Rp 1 to DN 100 and is suitable for a fluid temperature of up to Tmax = 110 °C. Control operation Stepless differential pressure control according to the pre-set setpoint value.Energy savings of up to 50 % and thus reduced operating costs and reduced CO2 emissions . It comes as standard with the unique. delivery head Pump Off Q Fig. 32 Subject to change without prior notice 09/2006 WILO AG . 'p-v. patented “Autopilot” automatic setback control facility based on the latest cutting-edge Fuzzy technology.Twin-head pump function (main/standby or parallel operation) All operating states as well as a wide range of fault and alarm signals (fault signals result in immediate shutdown) are indicated directly in the standard series pump display.setpoint adjustment in m (the lower setpoint value is 1 m) .: Control mode 'p-c Control mode 'p-v In the 'p-v control mode.logging of fault and alarm signals. motor speed H min Keyboard lock GLT communication H Control mode Dp-c Control mode Dp-v Control mode (n-const. The setpoint differential-pressure value H varies with the flow volume Q. the latter utilising the optimised hydraulics and motor design of the Wilo-TOP-S Series. Combined operating and display panel directly on the terminal box for: . auto H m on H Fig.: Symbols featured in pump display Control technology The single and three-phase motors of the Wilo-TOP-S Series serve as the basis for the Wilo-TOP-E Series. H Manual operation The manual operating panel serves to parameterise the basic functions of Wilo-TOP-E/-ED pumps: .Control mode ('p-c.Differential pressure setpoint . H max Hs H min Q Fig.indication of the actual operating condition on a graphical display . the electronic circuitry varies the differential pressure to be maintained by the pump on a linear basis between Hs and 1e2s.Elimination of noises from thermostatic valves. manual control mode) .: Manual operation level (pump display and operating button) H max Pump under auto control Pump at min. speed Automatic setback operation auto Current set point level Parallel operation + / Standby operation ½Hs Unit. Wilo-TOP-E. Without the need for external switchgears. one-pipe) systems and variable-flow systems with modulating feed temperature control. starting with a rated motor output of P2 = 350 W. reduction of feed temperature by weather-/time-prompted heating controller) the pump performance is set back to a reduced constant speed. During periods where there is no pump performance (e. The control input received here overrides all other control commands (contacts open: pump off). Hs max Hs var . will be signalled by the collective fault signal: . Any fault.min. The pump speed can be manually set to a constant value between 800 and 2.excess current draw . Air-conditioning. This operating mode offers further savings of up to 25 % compared with previous stepless heating circulating pumps. Wilo-TOP-E/-ED pumps are equipped with an “Ext.g. T min T max Q min TMed Wilo-TOP-E/-ED pumps have standard series and optional interfaces for connection to external monitoring units (e. . Conversely. This control mode can be applied in conjunction with constant-volume (e. Aus” control input. the pump will restart automatically following restoration of power.blocking .800 1/min.max. Hs Hs Manual control mode Heating. Service/Accessories. Systems The patented setback feature. Contact rating . 1 A.short circuit and fault to ground A power failure or a total electronics breakdown will not be assessed as such. permissible: 250 V AC. Analogue input 0 .: Measurement of an electronic pump with automatic setback mode Control input Overriding Off To enable deactivation by external control units. by means of fuzzy control. provided the pump is installed in the return pipe of the system. TOP-ED RPM x100 on The manual control mode deactivates the control in the electronics module.g.Planning Guide Energy-Saving Pumps Wilo-Star-E.: Control mode 'p-T 130 65 Power consumption 60 100 50 80 40 60 30 40 20 Feed temperature 20 10 0 12:00 18:00 0:00 6:00 Power consumption [%] Feed temperature [°C] 120 12:00 18:00 0:00 6:00 12:00 0 18:00 Time Collective fault signal SSM All Wilo-TOP-E/-ED Series pumps are equipped with a potential-free contact (NC contact in accordance with VDI 3814) for collective fault signalling.10 V Switchgears and Control Devices Pump Management Systems RPM x100 10V on Wilo Catalogue A1 .Circulating pumps in glandless design 33 . Wilo-TOP-E. Solar thermal “Autopilot” automatic setback mode Fig.module overtemperature . DDC/BA). 10 mA.motor overtemperature . Cooling Control mode 'p-T In the 'p-T control mode (programmable only with the IR-Monitor) the electronics circuitry varies the setpoint differential pressure value to be maintained by the pump as a function of the measured fluid temperature. the 'p-T control mode supports condensing-boiler technology.g. permissible: 12 V DC. Q Q max Potable water circulation BA linkup Hs min Fig. Wilo-TOP-E/-ED pumps with lower rated outputs can be switched off directly via the mains power cable. further optimises the power input requirements of the pump during periods of low-load demand for heating systems. due to any one of the following causes. Wilo-TOP-E. Twin-head pump management The new electronically controlled pumps feature an integrated twinhead pump management without using external switchgears.10 V). IF-Modul. The power adjustment is achieved by synchronous operation of both pumps. TOP-ED In the manual control mode. The main operating function of the IR-Monitor corresponds to operation at the pump itself. The following operating modes can be achieved by intelligent twinhead pump management with one Wilo-TOP-ED pump or two WiloTOP-E pumps: Main/standby operation The model-specific pump performance is provided by either one of the two pumps. 15 20 25 30 35 40 Q [m 3/h] 10U[V] Fig. All basic functions of TOP-E/-ED pumps can be simply set and adjusted directly at the pump by means of the manual operating panel (single-button operation). The electronics module control is deactivated in such case. the second pump remaining on standby ready for time. Suitable RCD circuit-breakers are identified by or . Operation on residual-current devices (RCD) Operation of the Wilo-TOP-E/-ED Series on residual-current devices in accordance with DIN EN 61008-1 is permitted without any impairment of RCD function (DIN VDE 0160).: Efficiency-optimised peak-load operation (here: Wilo-TOP-ED 50/1-7. Efficiency-optimised peak-load operation 1400 1200 Activation of peakload operation 1000 P 1[W] n[1/mín] n max 800 Synchronised operation (2 pumps) 600 Q* 400 Q* = Efficiency-optimised cut-in and out 200 n min 0 0 Off 1 2 3 5 10 “IF-Modul” serial interface The Wilo-IF-Modul can optionally be retrofitted to the terminal boxes of Wilo-TOP-E/-ED pumps. It is automatically additionally started on efficiency-optimised operation if load conditions require a higher pump performance. The IF-Modul LON can be used to transmit these data also via a twowire connection through a non-manufacturer-specific.(24 h) or fault-actuated switchover.Planning Guide Energy-Saving Pumps Wilo-Star-E. 34 Subject to change without prior notice 09/2006 WILO AG . Time-sensitive pump duty cycling (24 h operating period) alternately allocates the basic-load function to the pumps. During low load operation (the base-duty pump only operating) the trailing pump is ready for standby operation. Parallel operation The model-specific pump performance is covered by the two units of the twin-head pump operating in parallel. With the Wilo-IR-Monitor operating and service unit a number of additional functions and information comes to hand. 'p-c. open LONWORKS network to modern BA systems. It is however supplemented by some important additional functions which essentially exceed those available at the pump. Hs = 2 m) For peak duty operating mode. speed (rated motor speed). the speed of Wilo-TOP-E/-ED pumps starting with a rated motor output of P2 = 350 W can be adjusted as a function of an external control voltage (0 . Efficiency-optimised cut-in takes place when the sum total of the power consumptions P1 of both pumps is lower than the power consumption P1 of one pump. These data can then be communicated by means of the Wilo-specific serial digital PLR interface of the IF-Modul PLR via a two-wire connection and interface converters or company-specific coupling modules to modern building-automation systems (BA). This operating mode (load-sensitive On/Off control) achieves further power savings compared to the conventional peak-duty operation. From this point onwards both pumps will be synchronously run up to their max. Required accessory: 2 pcs. the specified hydraulic duty is covered by the two units of the twin-head pump operating in parallel. The Wilo-IF-Modul makes available extensive operating data on the Wilo-TOP-E/-ED pumps. Infrared monitoring TOP-E/-ED pumps are equipped with a powerful IR interface for wireless remote control and remote diagnosis. Systems Solar thermal Potable water circulation Heating.Circulating pumps in glandless design 35 .Switchgears and Control Devices Pump Management Systems Service/Accessories. Cooling Planning Guide Energy-Saving Pumps Wilo Catalogue A1 . Air-conditioning. Motor Data 93 Dimensions.Heating. Cooling High-Efficiency Pumps Wilo-Stratos ECO. Weights 48 50 Equipment/Function 42 Technical Data 50 Pump Curves 54 Terminal Diagrams. TOP-E. Air-conditioning. Motor Data 73 Dimensions. Motor Data 61 Dimensions. Stratos-D Series overview 40 Wilo-Stratos ECO 44 Equipment/Function 44 Pump Curves 46 Terminal Diagrams. Motor Data 104 Dimensions. Weights 74 Wilo-Star-E. Weights 105 Subject to change without prior notice 09/2006 WILO AG . Weights 62 Wilo-Stratos-D 64 Equipment/Function 64 Technical Data 66 Pump Curves 68 Terminal Diagrams. Cooling Contents Heating. Motor Data 47 Dimensions. Stratos. TOP-ED Series overview Wilo-Star-E 76 76 80 Equipment/Function 78 Technical Data 80 Pump Curves 82 Terminal Diagrams. Weights 94 Wilo-TOP-ED 36 42 Technical Data Wilo-Stratos Energy-saving Pumps 40 96 Equipment/Function 96 Technical Data 98 Pump Curves 100 Terminal Diagrams. Motor Data 83 Dimensions. Air-conditioning. Weights 84 Wilo-TOP-E 86 Equipment/Function 78 Technical Data 86 Pump Curves 88 Terminal Diagrams. motor data 145 Dimensions. Terminal Diagrams. Wilo-TOP-RL Wilo-SE. Air-conditioning. Weights 136 Wilo-AXL Equipment/Function 138 126 Technical Data 138 Pump Curves. Motor Data 140 Dimensions. Weights 152 37 . Wilo-TOP-D Series overview Wilo-RP.Heating. Wilo-AXL. Cooling Contents Heating. Weights 141 Wilo-TOP-RL 142 Equipment/Function 126 Technical Data 142 Pump Curves 144 Terminal diagram. Air-conditioning. Systems Wilo-Smart Switchgears and Control Devices Pump Management Systems Automatic Pumps 148 Equipment/Function 126 Technical Data 148 Pump Curves 150 Terminal diagram.Circulating pumps in glandless design 110 Equipment/Function Potable water circulation Wilo-Smart 108 Solar thermal Series overview 108 Service/Accessories. Motor Data. Wilo-TOP-S. Cooling 110 Series overview Wilo Catalogue A1 . Air-conditioning. Wilo-SE-TW Series overview Wilo-DOP Series overview Wilo-Star-RS 116 116 118 118 120 120 122 122 124 124 132 Equipment/Function 126 Technical Data 132 Pump Curves 134 Terminal Diagrams. Weights 146 Wilo-SE Heating. Wilo-P Series overview Wilo-Star-RSD. Motor Data 135 Dimensions. Wilo-SD. Dimensions. Weights 115 Wilo-Star-RS. Cooling Standard Pumps Technical Data 112 Pump Curves 114 Terminal Diagrams. motor data 151 Dimensions. Motor Data. Weights 187 Wilo-P 188 Equipment/Function 129 Technical Data 188 Pump Curves 190 Terminal Diagrams 194 Motor data 194 Dimensions. Weights 180 Wilo-RP 182 Equipment/Function 129 Technical Data 182 Pump Curves 184 Terminal Diagrams 185 Motor data 186 Dimensions. Weights 196 Wilo-Star-RSD Equipment/Function 198 Technical Data 202 Pump Curves 204 Terminal Diagrams. Dimensions. Weights 171 Wilo-TOP-D 174 Equipment/Function 129 Technical Data 174 Pump Curves 176 Terminal Diagrams 178 Motor data 179 Dimensions. Air-conditioning. Air-conditioning. Cooling Contents Heating. Weights 205 Wilo-TOP-SD 38 202 206 Equipment/Function 198 Technical Data 206 Pump Curves 210 Terminal Diagrams. Weights 225 Subject to change without prior notice 09/2006 WILO AG .Heating. Motor Data 222 Dimensions. Cooling Standard pumps (Continued) Wilo-TOP-S 154 Equipment/Function 129 Technical Data 154 Pump Curves 158 Terminal Diagrams 167 Motor data 168 Dimensions. Motor Data 232 Dimensions. Air-conditioning. Weights 243 Switchgears and Control Devices Pump Management Systems Service/Accessories.Heating. Cooling Contents Heating. Systems Solar thermal Terminal Diagrams Potable water circulation Wilo-SE-TW Wilo Catalogue A1 . Air-conditioning. Air-conditioning.Circulating pumps in glandless design 39 . Cooling 228 234 Equipment/Function 198 Technical Data 234 Pump Curves 236 241 Motor data 242 Dimensions. Cooling Equipment/Function 198 Technical Data 228 Pump Curves 230 Terminal Diagrams. Weights 233 Wilo-DOP Heating. > Special features: • Obtainable with pump housing in red bronze in Version …RG • Can be connected to building automation devices in Version …BMS (with Building Management System) • Obtainable as a ventilation pump in Version …L Series: Wilo-Stratos > Single-head pumps: • Electronically controlled circulating pumps with screwed or flanged connection > Applications: • Hot-water heating systems of all kinds. Stratos. industrial circulating systems Series: Wilo-Stratos-D > Twin-head pumps: • Electronically controlled circulating pumps with flanged connection > Application: • Hot-water heating systems of all kinds. Cooling High-efficiency pumps (single-head pumps/twin-head pumps) Series overview Wilo-Stratos ECO.Heating.5 Q[m³/h] > Single-head pumps: • Electronically controlled circulating pumps with screwed connection > Application: • High efficiency pump especially for singleand two-family houses. as well as for two to six-family houses. Air-conditioning. For hot water heating systems of all kinds.5 1 1. air conditioning. closed cooling circuits. Stratos-D H [m] Series: Wilo-Stratos ECO 5 Wilo-Stratos ECO BMS 25(3 0)1- 4 5 25(30)1 3 -3 2 1 0 0 sion: xpan 25/1-5 e s e i Ser os ECO S Strat rsion BM in VeVersion L and 0. industrial circulating systems 40 Subject to change without prior notice 09/2006 WILO AG . air conditioning. closed cooling circuits.5 2 2. 8 W • Very high starting torque for secure starting Heating. . . . . . . . • Switchgears and Control Devices: . . . . • Pump Management Systems Wilo-Control: . . . . . . . . . . all-way (non-position-dependent) display. . • Terminal Diagrams. . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . • Service/Accessories: . . . . . . Stratos-D > Additional information: • Planning Guide: . . . . . . . . . . . . . . . Weights: . . . . . . . . variable installation positions. • Switchgears and Control Devices: . Air-conditioning. . . . . . . • Pump Curves: . . . . .Circulating pumps in glandless design Switchgears and Control Devices Pump Management Systems Series: Wilo-Stratos-D 421 41 . . Weights: . . • Pump Curves: . . . Cooling Series: Wilo-Stratos ECO 421 Service/Accessories. . . . . . • Pump Management Systems Wilo-Control: . • Pump Curves: . . . . PLR. Weights: . . . . . . . . . . . . . • Dimensions. . . . . . . . . . . . . Systems > Product advantages: • Energy savings up to 80 % over standard pumps • Optimal handling through frontal operation and frontal access to the terminal room. . Page: 6/22 64 66 68 73 74 325 351 421 Potable water circulation > Product advantages: • Energy savings up to 80 % over standard pumps • Optimal handling through front operation. . . . . . . . . . . . . . . . . . . . . . . . etc. . . . . . . Cooling High-efficiency pumps (single-head pumps/twin-head pumps) Series overview Wilo-Stratos ECO. . . . . . . . Page: 6/29 42 44 46 47 48 325 351 > Additional information: • Planning Guide: . . . . . . . • Dimensions. . . . • Service/Accessories: . . Motor Data:. . . . . . . . Page: 6/22 42 50 54 61 62 325 351 > Additional information: • Planning Guide: . . . . . . . . . . . . . . . DP. . . . . . . . . • Equipment/Function . . . . . . Motor Data:. . . . • Technical Data: . . . . . . . . . . . • Integrable twin-head pump management via retrofitted IF-Modul • Main/standby operation with fault-dependent switchover • Efficiency-optimised peak-load operation Wilo Catalogue A1 . . .Heating. • Technical Data: . . . . . . . . . • Equipment/Function: . . • Service/Accessories: . Stratos. . variable installation positions • Standard-equipped heat insulation for heating and potable water applications • automatic setback mode (Autopilot) • Minimum electrical power consumption: only 5. . . . . . . . . . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . variable installation positions. . . . . . . . . . . . . . . . . . . . . Motor Data:. . . . . . . . . . • Switchgears and Control Devices: . . . . . . . Air-conditioning. . • Pump Management Systems Wilo-Control: . . . . . . . . . . • Dimensions. . . . . . . . . . • Terminal Diagrams. . . . . . . all-way (non-position-dependent) display. . . . • Terminal Diagrams. . . . . . . . . . . combination flange • Standard series thermal insulation for heating applications • Utilisation in cooling/air-conditioning systems possible without ambient temperature restrictions • Manifold interfaces through retrofittable IF-Modul Solar thermal Series: Wilo-Stratos > Product advantages: • Energy savings up to 80% over standard pumps • Optimal handling through frontal operation and frontal access to the terminal room. . . . . . . . . combination flange • Utilisation in cooling/air-conditioning systems possible without ambient temperature restrictions • System expansion through retrofittable communication modules LON. . . . . . . .10 V” (remote setpoint adjustment) • • (only Stratos ECO......... Air-conditioning...-BMS) Setting the speed stages • • • • • – – Stepless power adjustment depending on the operating mode • • “Autopilot” automatic setback mode • • • Safety control • • • • – Full motor protection with integrated trip electronics – • Automatic functions Deblocking function Soft start External control functions Control input “Overriding Off” Control input “Overriding Min” • • (only Stratos ECO.-BMS) • 'p-v for variable differential pressure • • 'p-T for temperature-prompted differential pressure – • Manual functions Setting the operating mode • (only Stratos ECO.Heating.. – = not available 42 Subject to change without prior notice 09/2006 WILO AG . Wilo-Stratos Wilo-Stratos ECO Wilo-Stratos Speed-stage switching – – Manual control mode (n=constant) • Operating modes (only Stratos ECO...-BMS) Individual run signal (potential-free NO contact) – • • Possible with Stratos IF-Modul (accessory) • = available.-BMS) Setting the differential-pressure setpoint Setting to “Autopilot” (automatic setback mode) Setting the pump to ON/OFF • • • (only Stratos ECO.-BMS) 'p-c for constant differential pressure • • (only Stratos ECO.-BMS) Possible with Stratos IF-Modul (accessory) – – Signal and display functions Single/collective fault signal (potential-free NC contact) Collective fault signal (potential-free NC contact) • (only Stratos ECO..-BMS) Possible with Stratos IF-Modul (accessory) – • Possible with Stratos IF-Modul (accessory) Control input “Analogue in 0..-BMS) Possible with Stratos IF-Modul (accessory) Control input “Analogue in 0.10 V” (remote speed adjustment) • • (only Stratos ECO.-BMS) Setting the speed (manual setting mode) • (only Stratos ECO. Cooling High-efficiency pumps (single-head pumps) Equipment/Function Wilo-Stratos ECO... 8 m power cable with grounding plug – – Integrated non-return valve – – Integrated ball shutoff valve – – Including time switch – – Particle filter • • Including seals for threaded connection (loose) Including installation and operating instructions Including thermal insulation Service/Accessories.-BMS) • Direction-of-rotation telltale lamp – – LC display for showing pump data and fault codes – • – • Heating. Wilo-Stratos Wilo-Stratos ECO Wilo-Stratos – – Thermal winding contact (WSK. – = not available Wilo Catalogue A1 . Cooling High-efficiency pumps (single-head pumps) Equipment/Function Wilo-Stratos ECO.Circulating pumps in glandless design 43 .. 1.DN 65 mm) – • Incl. Air-conditioning. Air-conditioning.. potential-free NC contact) Fault light • (only Stratos ECO. Systems Wilo quick connection with spring clips Solar thermal • • • • • Switchgears and Control Devices Pump Management Systems Wrench attachment point on pump body • = available. Cooling Signal and display functions (Continued) Data exchange PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules Serial digital LON interface for connection to a LONWORKS network – • Potable water circulation Infrared interface for wireless data exchange with IR-Monitor (see function table for IR-Monitor) Possible with Stratos IF-Modul (accessory) – • Possible with Stratos IF-Modul (accessory) Twin-head pump management (twin-head pump or 2 single-head pumps) Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration) – Addition operation (efficiency-optimised peak-load cut-in and out) – • Various combinations with Stratos IF-Modul (accessories) possible • Various combinations with Stratos IF-Modul (accessories) possible Equipment/Scope of delivery (threaded pipe union pumps with P2 < 100 W) Double switchover valve in pump housing – – Cable entry possible on both sides • • • – Integrated air extraction fitting for automatic rapid ventilator Rp 3/8 (only Stratos ECO-L) – – Slot for optional extensions with Wilo-IF-Moduls – • Blocking current-proof motor • • • • – Including washers for flange bolts (for connections with nominal connection diameters DN 32 mm .Heating. 5 2.5 2. p max [bar] 10 10 10 10 10 10 Special version with nominal pressure. ventilation & air conditioning systems at max. standard version – – – – – – Support-bracket mounting (with horizontal shaft only). standard version – – – – – – Support-bracket mounting (with horizontal shaft only)..circulation systems [°d] – – – – – – Standard version with nominal pressure.5 2. standard version 230 230 230 230 230 230 Mains connection 3~ [V]. Cooling High-efficiency pumps (single-head pumps) Technical data Wilo-Stratos ECO Wilo-Stratos ECO . ambient temperature +40 °C in short-term operation 2 h [°C] – – – – – – – – – – – – Maximum permissible total hardness in potable water.Heating.5 Approved fluids (other fluids/media on request) Performance Maximum delivery head [m] Flow volume max. standard version – – – – – – Flange for mating flange PN 16. special version – – – – – – Mains connection 1~ [V].5 2. – = not available 44 Subject to change without prior notice 09/2006 WILO AG . ambient temperature +25 °C [°C] at max. Air-conditioning. mixtures with more than 20% glycol content require rechecking of the pumping data) • • • • • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – – – – – 3 5 5 5 3 5 2. pmax [bar] – – – – – – Screwed connection Rp 1 1 1 1 11/4 11/4 Nominal connection diameter flange DN – – – – – – Flange for mating flange PN 6.5 2. standard version – – – – – – Mains connection 3~ [V]. ambient temperature +40 °C [°C] + 15 to + 110 + 15 to + 95 Temperature range for utilisation in potable water circulation systems at max. special version – – – – – – Combination flange PN6/10 for mating flange PN 6 and PN 16. ambient temperature +40 °C [°C] at max. [m3/h] Permitted field of application Temperature range for utilisation in heating. with optional switching plug – – – – – – Mains frequency [Hz] 50 50 50 50 50 50 Pipe connections Electrical connection • = available.. 25/1-3 25/1-5 25/1-5 BMS -L 25/1-5 25/1-5-130 25/1-5 RG 30/1-3 30/1-5 Heating water (In accordance with VDI 2035) • • • • • • Water/glycol mixtures (max. 1:1. Air-conditioning. 25/1-5 25/1-5 BMS -L 25/1-5 25/1-5-130 25/1-5 RG 30/1-3 30/1-5 Heating.0 3.0 3.0 10..0 110 °C 10. Grey cast iron (EN-GJL-200) in accordance with TrinkwV 2001 Grey cast iron (EN-GJL-200) Impeller Potable water circulation Materials Plastic (PP . Cooling 25/1-3 Motor/electronics Electromagnetic compatibility EN 61800-3 Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 Power electronics Pulse-pack control Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 Insulation class F F F F F F Pump housing Red bronze (CC 491K) as per DIN EN 1982. Systems • = available.0 10.40% GF) Shaft Stainless steel Bearing Metal-impregnated carbon 50 °C 0.Circulating pumps in glandless design 45 .0 3. – = not available Wilo Catalogue A1 .5 95 °C 3.5 0.0 Solar thermal Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature Switchgears and Control Devices Pump Management Systems Service/Accessories. Air-conditioning.5 0.0 10.0 3.5 0.5 0.0 10.Heating. Cooling High-efficiency pumps (single-head pumps) Technical data Wilo-Stratos ECO Wilo-Stratos ECO .0 3.5 0.0 10.. 2 0. Air-conditioning.5 1 0. 40 Q 6 5 2.5 2 2. 0 0 0 0.6 1.6 1.6 1.5 2 m 5 m 1m min.2 0 1.5 [m³/h] Subject to change without prior notice 09/2006 WILO AG .0 0.6 Wilo-Stratos ECO 25/1-5 BMS 1 ~ 230 V .5 0 2 1 50 1.2 0.5 0.4 0. ax 1.8 0. ECO-L 25/1-5 'p-v (variable) 'p-v (variable) 0 0.8 0.2 0 'p-v (variable) 0.2 0.4 Rp 1 Rp 1¼ [m/s] 1 ~ 230 V .5 0.5 Q 2 30 20 min.5 [m³/h] 0 0 m m 1m min.6 [m³/h] [l/s] 8 [lgpm] 6 2.5 15 2m m 10 0 0 0 0.2 0.0 0.Rp 1/ Rp 1¼ p-c 5 1.6 1. max 1 1 min.2 0.6 1.4 2 3 2 .8 0. 0 0 [m³/h] 3m 4m 10 0. 10 2 3m 4m 2 30 20 min. max min.5 1 2. 0.4 0.Heating.5 max.30/1-3 Wilo-Stratos ECO/251-5 -/301-5.2 60 5m P1 [W] 20 min.5 1 1.6 [m³/h] [l/s] 8 [lgpm] 6 2.8 1.2 0.5 0.2 0.4 0.5 1 1. m m 1m 4 0.5 0.Rp 1/ Rp 1¼ 5 p-v 4 m H [m] 4 3 .5 0.2 0.4 Rp 1 Wilo-Stratos ECO 25/1-5 Wilo-Stratos ECO 30/1-5 5 2 H [m] 0.5 2 [m³/h] Wilo-Stratos ECO/251-5 BMS 'p-c (constant) 0 6 0.5 0. 40 1.0 0.6 1.4 0. 1m 4 max.5 0. Cooling High-efficiency pumps (single-head pumps) Pump curves Wilo-Stratos ECO Pump Curves Wilo-Stratos ECO/251-3 .2 4 Q 35 30 2.8 Rp 1¼ [m/s] 1 ~ 230 V .2 0 0.4 0.6 [m³/h] [l/s] 8 [lgpm] 2.8 Rp 1¼ 0 [m/s] 6 Wilo-Stratos ECO 25/1-3 Wilo-Stratos ECO 30/1-3 p-v 1 ~ 230 V .5 1 3 2 .0 0.5 60 50 0 0 0 0 0 70 60 20 min.5 1 0 0 0 0.5 0.4 0.4 0.4 Rp 1 1.Rp 1/ Rp 1¼ p-v m H [m] 4 .2 50 3m 4m 2 30 5 P1 [W] P1 [W] max. 0.6 [m³/h] [l/s] 8 [lgpm] 40 0 2 1 2 1.2 4 Q 70 6 2. 5 0 0 2 1. 70 max.2 0 3 1.8 1.5 2.4 0.4 Rp 1 Rp 1¼ 0 [m/s] 6 Wilo-Stratos ECO 25/1-5 BMS 0. 10 46 0. ax H [m] 0.6 0. 25 P1 [W] 1.5 0 2 1 2 1.4 0.Rp 1/ Rp 1¼ 2.4 0.4 0.5 0.8 0.5 0 2 1 2 1. 46 not necessary (blocking currentproof) 1 x 11 A 25/1-5 BMS 1400 . Cooling Terminal diagram A Standard L N PE SSM Ext.8 .59 0. Cooling High-efficiency pumps (single-head pumps) Terminal diagrams.32 0.Circulating pumps in glandless design 47 .8 .Heating.3500 5.3500 5.46 not necessary (blocking currentproof) 1 x 11 A Switchgears and Control Devices Pump Management Systems 25/1-3 not necessary (blocking currentproof) Solar thermal Speed Service/Accessories.8 .3 not necessary (blocking currentproof) 1 x 11 A 30/1-5 1400 .8 .59 0. 1~230 V. Systems Wilo-Stratos ECO .46 not necessary (blocking currentproof) 1 x 11 A 25/1-5-130 1400 .8 .2700 5.59 0..3500 5. Air-conditioning. motor data Wilo-Stratos ECO Terminal diagram B Heating.3500 5. off In 0~10V 1~ 230 V.46 not necessary (blocking currentproof) 1 x 11 A 25/1-5 RG 1400 .8 .59 0.2700 5.3 25/1-5 1400 . Air-conditioning. 2-pole. 50 Hz Single-phase AC motor (EM).46 not necessary (blocking currentproof) 1 x 11 A 30/1-3 1400 .8 . Potable water circulation Motor data Wilo Catalogue A1 .8 .3500 5. 50 Hz Power consumption Current max.32 0.59 0.46 not necessary (blocking currentproof) 1x7 1x9 1 x 11 B -L 25/1-5 1400 .59 0. Motor protection Cable Terminal diagram screwed connection - p1 I - PG - [1/min] [W] [A] [-] [-] - 1 x 11 A 1400 ..3500 5. 5 61 73 25/1-5-130 1 11/2 130 96 65 78 50 60 32.5 133 93.Heating.6 A 69 2.5 185 93.5 25/1-5 BMS 1 11/2 180 96 90 78 50 60 32.5 61 73 69 2.5 133 93..5 B 61 73 69 2. Cooling High-efficiency pumps (single-head pumps) Dimensions. Thread Dimensions l0 Weight Dimension about drawing Rp G [-] [-] 25/1-3 1 11/2 180 96 90 78 50 60 32.6 A 78 73 94 2.0 129 93.9 D [mm] 1 11/2 180 100 90 78 50 62 28.5 61 73 69 2. Weights Wilo-Stratos ECO .5 133 93.2 C 30/1-3 11/4 2 180 96 90 78 50 60 32.5 133 93.5 61 73 25/1-5 1 11/2 180 96 90 78 50 60 32.5 133 93.7 A -L 25/1-5 48 Pipe connection Subject to change without prior notice 09/2006 WILO AG .7 A 30/1-5 11/4 2 180 96 90 78 50 60 32. Air-conditioning. weights Wilo-Stratos ECO Dimension drawing A Dimension drawing B G b1 b5 G b2 I0 b3 I0 b1 b4 l3 l3 b5 b3 I4 I5 I4 b4 I5 I1 a2 a a2 b2 I1 a Dimension drawing C Dimension drawing D b1 b1 G b5 b3 b3 b5 G 47..5 61 73 69 3.5 61 25/1-5 RG 1 11/2 180 96 90 78 50 60 32.6 A 73 69 2.5 133 93.5 l1 l3 l4 l5 a a2 b1 b2 b3 b4 b5 - - [kg] [-] 69 2.75 b4 I0 b4 71 l3 l3 43 57 I0 48 I4 I5 I5 I4 a2 b2 I1 a2 b2 I1 a a Dimensions. Cooling Heating. Systems Solar thermal Potable water circulation Heating. Air-conditioning.Switchgears and Control Devices Pump Management Systems Service/Accessories. Cooling High-efficiency pumps (single-head pumps) Wilo Catalogue A1 .Circulating pumps in glandless design 49 . Air-conditioning. 10 to + 110 Temperature range for utilisation in potable water circulation systems at max. [m3/h] 7 8 7 8 10 13 11 13 21 Approved fluids (other fluids on request) Performance Permitted field of application Temperature range for utilisation in heating. 1:1. – = not available 50 Subject to change without prior notice 09/2006 WILO AG . Air-conditioning. Cooling High-efficiency pumps (single-head pumps) Technical Data Wilo-Stratos Wilo-Stratos. 25/1-6 25/1-8 30/1-6 30/1-8 30/1-12 32/1-12 40/1-4 40/1-8 40/1-12 Heating water (In accordance with VDI 2035) • • • • • • • • • Water/glycol mixtures (max.Heating. pmax [bar] 16 16 16 16 16 16 16 16 16 Screwed connection Rp 1 1 11/4 11/4 11/4 – – – – Nominal connection diameter flange DN – – – – – 32 40 40 40 Flange for mating flange PN 6. ventilation & air conditioning systems at max. ambient temperature +25 °C [°C] at max. mixtures with more than 20% glycol content require rechecking of the pumping data) • • • • • • • • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – – – – – – – – Maximum delivery head [m] 6 7 6 7 11 9 5 8 12 Flow volume max. standard version – – – – – – – – – Flange for mating flange PN 16.. standard version 230 230 230 230 230 230 230 230 230 – – – – – – – – – 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 Pipe connections Electrical connection Mains connection 3~ [V]. with optional switching plug Mains frequency [Hz] • = available. p max [bar] 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6/10 Special version with nominal pressure. ambient temperature +40 °C in short-term operation 2 h [°C] – – – – – – – – – – – – – – – – – – Maximum permissible total hardness in potable water. standard version 230 230 230 230 230 230 230 230 230 Mains connection 3~ [V]. standard version – – – – – • • • • Support-bracket mounting (with horizontal shaft only)..circulation systems [°d] – – – – – – – – – Standard version with nominal pressure. standard version – – – – – – – – – Support-bracket mounting (with horizontal shaft only). special version – – – – – • • • • Combination flange PN6/10 for mating flanges PN 6 and PN 16. ambient temperature +40 °C [°C] – . special version – – – – – – – – – Mains connection 1~ [V]. ambient temperature +40 °C [°C] at max. Air-conditioning. Air-conditioning. Cooling Wilo-Stratos.. Motor/electronics Electromagnetic compatibility EN 61800-3 Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 Power electronics Frequency converter Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 Insulation class F F F F F F F F F Materials Grey cast iron (EN-GJL-200) Grey cast iron (EN-GJL-250) Impeller Fibreglass-reinforced PPS Shaft Stainless steel (X46Cr13) Bearing Potable water circulation Pump housing Metal-impregnated carbon Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C 3 3 3 3 3 3 3 3 5 95 °C 10 10 10 10 10 10 10 10 12 110 °C 16 16 16 16 16 16 16 16 18 Switchgears and Control Devices Pump Management Systems Service/Accessories.Heating. – = not available Wilo Catalogue A1 . Cooling High-efficiency pumps (single-head pumps) Technical Data Wilo-Stratos 25/1-6 25/1-8 30/1-6 30/1-8 30/1-12 32/1-12 40/1-4 40/1-8 40/1-12 Heating..Circulating pumps in glandless design 51 . Systems Solar thermal • = available. standard version 230 230 230 230 230 230 230 Mains connection 3~ [V]... standard version – – – – – – – Support-bracket mounting (with horizontal shaft only). 50/1-8 50/1-9 50/1-12 65/1-9 65/1-12 80/1-12 100/1-12 Heating water (In accordance with VDI 2035) • • • • • • • Water/glycol mixtures (max. special version – – – – – – – Mains connection 1~ [V]. with optional switching plug Mains frequency [Hz] • = available. standard version • • • • • – – Support-bracket mounting (with horizontal shaft only). special version • • • • • • • Combination flange PN 6/10 for mating flanges PN 6 and PN 16. [m3/h] 13 24 29 29 41 61 61 Approved fluids (other fluids on request) Performance Permitted field of application Temperature range for utilisation in heating. 16 Pipe connections Electrical connection Mains connection 3~ [V]. Air-conditioning. standard version 230 230 230 230 230 230 230 – – – – – – – 50/60 50/60 50/60 50/60 50/60 50/60 50/60 Standard version with nominal pressure. p max [bar] Special version with nominal pressure. ambient temperature +25 °C [°C] at max. Cooling High-efficiency pumps (single-head pumps) Technical data Wilo-Stratos Wilo-Stratos.10 to + 110 Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C] at max. standard version – – – – – • • Flange for mating flange PN 16. – = not available 52 Subject to change without prior notice 09/2006 WILO AG . ambient temperature +40 °C [°C] – . 1:1.Heating.circulation systems [°d] – – – – – – – 6/10 6/10 6/10 6/10 6/10 6 6 16 16 16 16 16 Screwed connection Rp – – – – – – – Nominal connection diameter flange DN 50 50 50 65 65 80 100 Flange for mating flange PN 6. ambient temperature +40 °C in shortterm operation 2 h [°C] – – – – – – – – – – – – – – Maximum permissible total hardness in potable water. pmax [bar] 10. mixtures with more than 20% glycol content require rechecking of the pumping data) • • • • • • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – – – – – – Maximum delivery head [m] 8 9 11 10 11 13 13 Flow volume max. ventilation & air conditioning systems at max. Air-conditioning. Systems Solar thermal • = available. Cooling High-efficiency pumps (single-head pumps) Technical data Wilo-Stratos 50/1-8 50/1-9 50/1-12 65/1-9 65/1-12 80/1-12 100/1-12 Heating. Motor/electronics Electromagnetic compatibility EN 61800-3 Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 Power electronics Frequency converter Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 Insulation class F F F F F F F Materials Grey cast iron (EN-GJL-250) Impeller Fibreglass-reinforced PPS Shaft Potable water circulation Pump housing Fibreglass-reinforced PP Stainless steel (X46Cr13) Bearing Metal-impregnated carbon Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C 3 5 5 5 7 7 7 95 °C 10 12 12 12 15 15 15 110 °C 16 18 18 18 23 23 23 Switchgears and Control Devices Pump Management Systems Service/Accessories..Circulating pumps in glandless design 53 . – = not available Wilo Catalogue A1 .Heating. Air-conditioning. Cooling Wilo-Stratos.. 5 1 1.5 0.5 v 2. 100 P1 [W] .5 Rp 1 3 1.5 3 1. 1 1 0 0 0 0 0 0 min .5 120 7m 6m 5m 4m 3m 2m 1m min.5 3 4 5 6 7 2 1. 2 0.5 0 7 Wilo-Stratos 25/1-6 Wilo-Stratos 30/1-6 6 0. 5 4 3 2 0.5 Rp 1 ¼ 2 [m/s] 8 Wilo-Stratos 25/1-8 Wilo-Stratos 30/1-8 7 0. 0 4 Rp 1 2.5 1 5 H [m] 5 m ax 1 ~ 230 V .Rp1 / Rp1¼ 3.Rp1 / Rp1¼ v p- p- c 5 2. 20 0 5 6 7 8 [m³/h] 0 1 2 3 4 5 6 7 8 [m³/h] Subject to change without prior notice 09/2006 WILO AG . 2 2 min. 3 3 2 2 min.5 2 Rp 1¼ 1 1. Air-conditioning.5 0 4 Rp 1 2.5 2 1 ~ 230 V .5 7 6 4 v 2.5 Q 100 max.5 0.5 0 7 2. 120 0 0 0 [lgpm] 20 Q 8 [m³/h] [l/s] m 1 7 0 0 0 P1 [W] min .5 1 10 0 6 7 [m³/h] 2 [l/s] 1.5 0 [m/s] 1 ~ 230 V .5 1 10 [lgpm] 20 Q 8 [m³/h] [l/s] max.5 1 20 Q 100 1 5 4 6 1 10 0 [lgpm] 3 2 0.5 2 1 1.5 2 1 3.5 0 1 3 2 5 4 7 [m³/h] 6 Wilo-Stratos 25/1-8.5 1 10 80 60 40 20 0 1 2 3 4 3 4 5 6 7 2 1.5 2 1 5 4 H [m] H [m] 4 m 3 ma 3 ax .5 0. 30/1-8 'p-c (constant) 0 8 0.5 Rp 1 3 1. 30/1-6 'p-c (constant) 'p-v (variable) v v 0 0.5 2 Rp 1¼ [m/s] Wilo-Stratos 25/1-6 Wilo-Stratos 30/1-6 6 1 ~ 230 V .5 0 'p-v (variable) 1 1. 20 0 1m 0 1 60 5 m 4 5 4 0 7 [m³/h] 6 m 20 [lgpm] 3m 2m 40 min.5 Rp 1 ¼ 2 v p- 6 3.Rp 1 / Rp 1 ¼ 4 m ax . x.5 0. P1 [W] P1 [W] 80 1.5 0 1 1. 1 1 0 0 2 0. ma 7 [m³/h] 2 [l/s] max. Cooling High-efficiency pumps (single-head pumps) Pump curves Wilo-Stratos Wilo-Stratos 251/-6.5 3 80 60 40 6m m 5 4m 3m 2m min. x ma 100 1 140 max. 20 3 2 6m x.Rp 1 / Rp 1 ¼ c p- H [m] 3. 60 80 4m 5m 6m 3m 2m 40 min.Heating. 140 54 [m/s] Wilo-Stratos 25/1-8 Wilo-Stratos 30/1-8 . 5 2. max 9m 0 2 0.5 2 v 2.5 10 0 Q 350 0 0 Potable water circulation 4 max.5 'p-v (variable) 1 1. Air-conditioning.5 1 v 2 1.5 3 3.5 4 0 [m/s] 10 0.5 2 v 2.5 10 Wilo-Stratos 32/1-12 Wilo-Stratos 32/1-12 1 ~ 230 V .5 Wilo-Stratos 30/1-12 1 ~ 230 V .DN 32 1 ~ 230 V .Heating. 6 4 min.5 0 4 1 6 1. 50 2 4 1 300 .5 3 3. Air-conditioning. 2 0 0 2 0.5 10 2 2.5 20 10 0 min 2 0 [m³/h] 3 [l/s] [lgpm] 30 2 0.5 350 max. Switchgears and Control Devices Pump Management Systems 0 0 350 P1 [W] ma 4 2 0 Service/Accessories.5 12 [m³/h] 3. 50 1m 4 8m 200 100 min.5 1 1. H [m] 6 H [m] 6 4 x. 0 2 4 6 8 10 [m³/h] 4 [m/s] 'p-c (constant) 0 0.5 2.Rp 1 ¼ 12 10 p- p- c v H [m] 8 H [m] 8 m ax .5 10 8 10 2 20 2.Rp 1 ¼ 10 150 100 50 0 3.DN 32 8 p- p- v c ma x. 200 10 m 8m 250 4m 6m P1 [W] ma 250 P1 [W] [m/s] Wilo-Stratos 30/1-12 1 ~ 230 V . 8 1.5 20 [m³/h] 3 [l/s] [lgpm] 30 Q 350 max. Cooling High-efficiency pumps (single-head pumps) Pump curves Wilo-Stratos Wilo-Stratos 30/1-12 0 'p-v (variable) 0.5 14 12 0 3 Heating. 250 4m 6m P1 [W] 8m 200 150 2m 100 6 8 7m 6m 5m 4m 150 min. 2 min. 300 x.5 [l/s] 3 [lgpm] 40 6 1. 1m 200 50 6 8 10 0 [m³/h] min. 2 0. 250 0 0 0 Q 300 min.5 . Systems 8 0 Solar thermal Wilo-Stratos 32/1-12 10 Wilo Catalogue A1 . 4 6 1 300 10 2 2.Circulating pumps in glandless design 12 [m³/h] 0 0 2 4 6 8 10 12 [m³/h] 55 .5 3 3.5 0 [m/s] 14 0.5 1 v 2 1.5 [l/s] 3 30 40 [lgpm] Q max.5 4 6 1 8 1.5 30 0 12 [m³/h] 3.5 10 8 10 2 20 2. Cooling 'p-c (constant) 0 2 4 10 m 4m 6m 8m 150 100 2m min. 6 m ax . 5 3 30 Q 12 3.0 2.5 10 2.5 25 Q 30 [m³/h] [l/s] [Igpm] 35 2 0. 4 H [m] H [m] 6 3 5 m ax .5 4m 2. 1 1 0 0 2 0. . 3 2 2 1 1 min.0 Wilo-Stratos 40/1-4 0 2 4 min. Air-conditioning.5 2.5 0 14 [m³/h] 4 [l/s] 50 [lgpm] 40 5m 4m 6 1.5 3m m [m³/h] [l/s] 2m 80 60 40 40 min.0 0 0.5 5 6 10 15 20 140 .5 20 10 0 3 30 Q 12 3. 0 P1 [W] 0 [m/s] 2.DN 40 5 ∆p 1~230 V .5 25 Q 140 80 30 m [Igpm] 35 2.5 1 1. 0 0 0 350 max 250 56 10 2.0 1.5 max.5 6 Wilo-Stratos 40/1-4 1~230 V . 3 ma x. max 5m 120 P1 [W] 100 8 1. 2 0. 1m 4 4 1 300 7m 2 2 0.5 6 [m/s] 2.5 3 0 [m/s] 1 ~ 230 V . 250 3m P1 [W] 6m 200 150 2m 100 50 6 8 7m 200 5m 4m 3m 150 50 10 6m 100 min.0 10 15 2m 3m 100 1m 60 5 4. 4 3 2 2 min min .5 v 2 9 2. Cooling High-efficiency pumps (single-head pumps) Pump curves Wilo-Stratos Wilo-Stratos 40/1-4 'p-c (constant) 'p-v (variable) v v 0 0. m 10 2.DN 40 7 1 1.0 20 120 4m 8 1.5 14 [m³/h] 4 [l/s] 50 [lgpm] 40 max.5 0 5 4 6 1.5 3.0 1.Heating.DN 40 5 v 4 ma H [m] H [m] ∆p - -c 4 x.5 8 20 10 10 2 2.5 1.0 5 0 0 min.5 0 . 20 6 8 10 0 [m³/h] 0 2 4 6 8 10 [m³/h] Wilo-Stratos 40/1-8 'p-c (constant) 'p-v (variable) v 0 0. 20 0 0 0 m 0 4 1.DN 40 8 7 p- p- v 6 5 m ax .5 4 1 6 1.5 1. 300 P1 [W] 8 2 350 0 [m/s] Wilo-Stratos 40/1-8 c 0 3 12 14 [m³/h] 0 min. 0 2 4 6 8 10 12 14 [m³/h] Subject to change without prior notice 09/2006 WILO AG .5 2 9 Wilo-Stratos 40/1-8 8 0.5 1 ~ 230 V . 5 Switchgears and Control Devices Pump Management Systems H [m] 6 0 [m/s] Wilo-Stratos 50/1-8 c 0 2 Service/Accessories.Circulating pumps in glandless design 14 [m³/h] 0 min. Cooling 'p-c (constant) 100 0 2 4 min. Systems 0 Solar thermal Wilo-Stratos 50/1-8 12 Wilo Catalogue A1 .5 14 [m³/h] 4 [l/s] 50 [lgpm] 40 max. 6 6 4 4 min. 200 2 0. 6 8 7m 200 5m 4m 3m 150 50 10 6m 100 min. 500 400 12 3 20 10 0 8 2 16 50 18 5 0 [m³/h] [l/s] 70 [lgpm] 60 0 0 2 4 1 20 10 0 m 8m 6m 4m 200 300 12 3 30 40 Q 14 4 16 50 m 11 10 m m 9 8m 7m m 6 m 5 m 4 4 6 200 2m 100 10 18 5 [m³/h] [l/s] 70 [lgpm] 60 max.5 9 2 0 [m/s] 1 ~ 230 V .Heating.5 1 ~ 230 V .DN 40 12 10 10 p- p- c v x.5 v 1 1. x.5 0 4 6 1 1.5 0 max 250 0 0 350 max. min.5 0 14 [m³/h] 4 [l/s] 50 [lgpm] 40 6m 5m 150 4m 2m 100 50 4 10 8 10 2 20 2. Air-conditioning. 0 2 4 6 8 10 12 14 [m³/h] 57 .5 3 30 Q 12 3. Air-conditioning.5 250 3m P1 [W] 7m 0 4 1 300 . 300 P1 [W] 10 2.5 9 Wilo-Stratos 50/1-8 8 0. 1m 2 6 1. 1m 6 8 10 12 14 16 18 0 [m³/h] 0 2 8 10 12 14 16 18 [m³/h] 'p-c (constant) 'p-v (variable) v 0. 2 P1 [W] 0 0 ma H [m] H [m] ma 2 P1 [W] 8 Potable water circulation 8 0 [m/s] 14 12 0 Heating. 400 10 8 2 500 m 300 6 m 4 1 12 2 min.5 10 8 2 20 3 30 Q 350 12 3. 4 3 2 2 min min . 4 H [m] 3 5 m ax . 6 10 30 x. ma 12 14 4 40 Q max.DN 50 8 7 p- p- v 6 5 m ax . 1 1 0 0 2 0.DN 50 7 1 1. .DN 40 1 ~ 230 V . Cooling High-efficiency pumps (single-head pumps) Pump curves Wilo-Stratos Wilo-Stratos 40/1-12 'p-v (variable) v 0 1 v 2 3 0 [m/s] 14 1 2 3 Wilo-Stratos 40/1-12 Wilo-Stratos 40/1-12 1 ~ 230 V . DN 50 10 10 8 8 p- p- v H [m] ma 6 x. 4 1 6 8 10 2 20 10 30 x. 500 P1 [W] 20 5 Q 600 58 15 4 40 700 0 . 0 0 0 5 1 2 20 10 3 6 60 25 7 [m³/h] [l/s] [lgpm] 80 0 300 200 100 5 10 15 2 20 10 3 15 4 40 20 5 6 60 25 7 [m³/h] [l/s] [lgpm] 80 Q max.DN 50 1 ~ 230 V . 1m 0 12 3 min. 4 2 450 400 350 300 250 200 150 100 50 0 ma 6 9 H [m] c 0 3 [m/s] 12 8m m 7 m 6 5m 4m 3m min. m 2 P1 [W] 0 0 0 P1 [W] x. m 11 0 m 1 9m 8m m 7 m 6 m 5 m 4 3mm 2 ma 400 0 0 700 max. Air-conditioning. [m³/h] 450 400 350 300 250 200 150 100 50 0 2 4 1 6 8 10 2 20 10 12 14 16 4 3 30 40 50 Q 18 5 60 20 70 22 6 [m³/h] [l/s] 80 [lgpm] 22 [m³/h] max. 4 2 min. 0 5 10 15 20 25 [m³/h] Subject to change without prior notice 09/2006 WILO AG . ma 40 2 14 16 4 50 Q 18 5 60 20 70 22 6 [m³/h] [l/s] 80 [lgpm] 8m 7m 6m 5m 4m 3m 2m 4 0 6 8 10 12 14 16 18 20 22 0 0 0 min. 6 4 4 2 2 min min .Heating. 500 m 11 0 m m 1 9 m 8 m 7 6m 5mm 4 400 300 200 100 min. Cooling High-efficiency pumps (single-head pumps) Pump curves Wilo-Stratos Wilo-Stratos 50/1-9 'p-c (constant) 'p-v (variable) v 0 v 1 2 3 [m/s] 0 12 1 2 Wilo-Stratos 50/1-9 Wilo-Stratos 50/1-9 1 ~ 230 V . 0 P1 [W] 0 [m/s] 14 20 25 [m³/h] 0 min. 6 ma x.DN 50 1 ~ 230 V .DN 50 12 12 10 10 p- p- c v H [m] 8 H [m] 8 ma x. 1m 0 5 1 600 x. 0 2 4 6 8 10 12 14 16 18 20 Wilo-Stratos 50/1-12 'p-c (constant) 0 'p-v (variable) v 2 1 3 0 [m/s] 14 v 2 1 3 Wilo-Stratos 50/1-12 Wilo-Stratos 50/1-12 1 ~ 230 V . Cooling 'p-c (constant) 15 20 25 0 [m³/h] min. ma 9m 8m 7m 6m 5m 4m 3m 2m 400 300 200 100 5 10 10 400 300 200 m 9mm 8 m 7 m 6 m 5 m 4 100 min.5 2 [m/s] 0 12 0.Circulating pumps in glandless design 35 40 [m³/h] 0 0 5 1 2 0 Q P1 [W] P1 [W] 0 10 3 .DN 65 1 ~ 230 V . 0 5 10 15 20 25 30 35 40 [m³/h] 59 . 0 5 10 15 20 25 [m³/h] 'p-c (constant) 'p-v (variable) v 0 0. 10 Switchgears and Control Devices Pump Management Systems 2 Service/Accessories. 6 4 2 2 min min .5 12 Wilo-Stratos 65/1-12 0 Solar thermal Wilo-Stratos 65/1-12 m 9m m 8 m 7 m 6 m 5 m 4 min. . 600 x. max m 10 9 m 8m 7m 6m 5m 4m 3m 2m min.5 1 v 1. 4 ax . .5 1 1.DN 65 10 10 p- p- c 8 v 8 m ax H [m] .5 v 1 1.5 1 1.5 2 2. 0 0 5 1 0 2 10 3 20 15 4 20 5 40 25 7 6 60 0 [m³/h] [l/s] [lgpm] 80 5 1 2 10 3 20 15 4 20 5 40 25 7 6 60 [m³/h] [l/s] [lgpm] 80 Q 700 max.Heating. Cooling High-efficiency pumps (single-head pumps) Pump curves Wilo-Stratos Wilo-Stratos 65/1-9 'p-v (variable) v 0 0. 4 2 min min . Air-conditioning. 600 max. Air-conditioning. 0 0 5 1 2 25 15 4 50 20 5 6 25 7 75 30 35 8 9 10 100 125 0 40 [m³/h] 11 [l/s] [lgpm] max. 1m 0 500 P1 [W] 500 P1 [W] 0 0 0 Q 700 Potable water circulation H [m] m 6 0 2 [m/s] 12 Wilo-Stratos 65/1-9 0 Heating. 4 . 900 800 700 600 500 400 300 200 100 0 10 3 25 15 4 50 20 5 25 7 6 75 30 35 8 9 10 100 125 40 [m³/h] 11 [l/s] [lgpm] Q max.5 0 [m/s] 12 0. 1m 0 5 10 15 20 25 30 Wilo Catalogue A1 .DN 65 10 p- v H [m] 8 6 6 m m ax ax .DN 65 1 ~ 230 V .5 Wilo-Stratos 65/1-9 1 ~ 230 V .5 2 1 ~ 230 V . Systems p- c 8 900 800 700 600 500 400 300 200 100 0 [m/s] Wilo-Stratos 65/1-12 10 H [m] 2. 5 Wilo-Stratos 80/1-12 [m/s] Wilo-Stratos 80/1-12 1 ~ 230 V .DN 100 1 ~ 230 V . 0 10 20 30 40 50 60 [m³/h] Wilo-Stratos 100/1-12 'p-c (constant) 'p-v (variable) v v 0 0.5 2 2. Air-conditioning. 0 10 20 30 40 50 60 [m³/h] Subject to change without prior notice 09/2006 WILO AG . x ma . x ma 4 4 2 n. ma m 12 m 10 8m 6m 4m 2m min. m 12 1 m m 1 0 m 1 9 m 8 7m 6m 5 mm 4 min. x.DN 80 1 ~ 230 V .DN 100 12 12 10 10 v p- c p- 8 H [m] H [m] 8 6 6 x. 0 0 10 3 0 1800 1600 1400 1200 1000 800 600 400 200 0 20 6 50 30 40 9 50 12 100 150 0 60 [m³/h] 18 [l/s] 15 [lgpm] 200 max.5 1 1. x. Cooling High-efficiency pumps (single-head pumps) Pump curves Wilo-Stratos Wilo-Stratos 80/1-12 'p-c (constant) 'p-v (variable) v 0 0. ma m 12 m 10 8m 6m 4m 2m min. 12 m m 11 0 m m 1 9 m 8 m 7 m 6 5m 4m min. 1m 10 20 30 40 50 60 [m³/h] .5 v 2 2. ma ma 4 4 2 n.5 1 1. 0 0 10 3 P1 [W] 0 1800 1600 1400 1200 1000 800 600 400 200 0 20 6 50 30 40 9 50 12 100 15 150 200 0 60 [m³/h] 18 [l/s] [lgpm] max.5 1.5 3 0 [m/s] 14 0.5 1 Wilo-Stratos 100/1-12 Wilo-Stratos 100/1-12 1 ~ 230 V . 0 0 10 3 0 Q 0 min 2 mi P1 [W] 0 60 2 [m/s] 14 1800 1600 1400 1200 1000 800 600 400 200 0 20 6 50 30 40 9 50 12 100 15 150 200 60 [m³/h] 18 [l/s] [lgpm] Q max. 0 0 10 3 0 Q 0 min 2 mi P1 [W] 0 P1 [W] 3 14 60 [m³/h] 1800 1600 1400 1200 1000 800 600 400 200 0 20 6 50 30 40 9 50 12 100 60 [m³/h] 18 [l/s] 15 150 [lgpm] 200 Q max.DN 80 12 12 10 10 v p- c p- H [m] 8 H [m] 8 6 6 . 1m 10 20 30 40 50 .Heating.5 1. x.5 1 0 2 [m/s] 14 0. 78 0.20 0.20 – integrated 1 x 7/1 x 9/1 x 13.4800 18 .4800 18 .70 0.37 – integrated 1 x 7/1 x 9/1 x 13.5 65/1-12 650 950 .1.16 .37 – integrated 1 x 7/1 x 9/1 x 13.6.5 50/1-12 500 1400 .17 .13 .80 – integrated 1 x 7/1 x 9/1 x 13.3300 38 .0.2.1.80 – integrated 1 x 7/1 x 9/1 x 13. Systems Wilo-Stratos.1.5 40/1-12 350 1400 .37 0.37 0.20 0.4600 21 .70 – integrated 1 x 7/1 x 9/1 x 13. Planning Guide” Option: IF-Module Stratos *) LON-modul DP DP PLR LON Potable water circulation PLR-modul *) For additional Stratos IF-Modul.Circulating pumps in glandless design 61 . motor data Wilo-Stratos L N PE SSM 1~ 230 V. see chapter “Wilo-Control Pump Management Systems.3400 9 .3300 40 .450 0.2.0.5 Switchgears and Control Devices Pump Management Systems p2 [W] Service/Accessories.13 .130 0.50 0.16 .2.Heating. Cooling Terminal diagram Twin-head pump management (2 pumps) Serial digital BA interface Serial digital LONWORKS interface Collective fault signal (NC contact in accordance with VDI 3814. 50 Hz PE L1 L3 DP: PLR: LON: SSM SSM L2 L3 L1 L2 3~ 230 V.. 250 V ~) For function.13 .130 0.70 0.1.16 .5 32/1-12 200 1600 .4600 21 .78 0.5 25/1-8 100 1400 .13 .01 – integrated 1 x 7/1 x 9/1 x 13.30 .6.5 30/1-12 200 1600 .310 0. Solar thermal Motor data Wilo Catalogue A1 .37 0.5 80/1-12 1300 900 .1.620 0.1.16 . load capacity 1 A.85 0.3700 9 .1.5 50/1-8 200 1800 .16 .3700 14 .1550 0.13 .1550 0.310 0.01 0.620 0.4800 16 .3.37 – integrated 1 x 7/1 x 9/1 x 13. 50 Hz Heating.5 100/1-12 1300 900 .80 0.5 30/1-8 100 1400 .1. see chapter “Wilo-Control Pump Management Systems” Rated power Speed Power Current at consumption 1~230V Current at 3~230V Current at 3~400V Motor protection Cable screwed connection PG n p1 I - [1/min] [W] [A] - - 25/1-6 65 1400 . Air-conditioning.130 0.1.20 0.5 40/1-4 100 1600 .1.28 .16 .1.16 .78 – integrated 1 x 7/ 1 x 9/ 1 x 13.3700 9 .88 – integrated 1 x 7/1 x 9/1 x 13.0.16 .30 .310 0.13 .16 .1.5 50/1-9 350 1400 .5 65/1-9 500 1400 .78 – integrated 1 x 7/ 1 x 9/ 1 x 13.20 – integrated 1 x 7/1 x 9/1 x 13.2.2.37 0.0.2.13 .1.4800 16 .16 .430 0.6.13 .50 – integrated 1 x 7/1 x 9/1 x 13.20 – integrated 1 x 7/ 1 x 9/ 1 x 13.4100 21 .70 – integrated 1 x 7/1 x 9/1 x 13.4600 21 . Air-conditioning..3300 40 .80 0. Cooling High-efficiency pumps (single-head pumps) Terminal diagrams.37 – integrated 1 x 7/1 x 9/1 x 13.5 30/1-6 65 1400 .310 0.17 .6.16 .16 .3.5 40/1-8 200 1800 .1.1.16 .17 .30 .16 .85 0.800 0.3400 9 .1.30 .88 0.28 .17 . 5 b3 b4 a2 a3 b3 b5 a1 b3 b4 a1 Permitted installation positions. the dimension b5 protrudes over the edge of the pump connection! Dimension drawing C Dimension drawing D ØD Øk Ød DN ØD Ø k L2 Ø k L1 Ød DN n x Ø d1 n x Ø d2 62 a2 a3 b3 b5 n x Ø dL Subject to change without prior notice 09/2006 WILO AG . see Planning Guide Note: When arranging pumps vertically. the dimension b5 protrudes over the edge of the pump connection! Permitted installation positions. Cooling High-efficiency pumps (single-head pumps) Dimensions.Heating. Air-conditioning. weights Wilo-Stratos Dimension drawing A Dimension drawing B Rp l1 G l1 l2 l0 Pg 13.5 l0 Pg 9 Pg 9 l2 Pg 7 Pg 7 Pg 13. see Planning Guide Note: When arranging pumps vertically. Cooling High-efficiency pumps (single-head pumps) Dimensions.2 A 56 78 106 127 5.. Air-conditioning. x mm] Solar thermal Nominal diameter - 32 140 76 90/100 – 4 x 14/19 – C 40 150 84 100/110 – 4 x 14/19 – C 40 150 84 100/110 – 4 x 14/19 – C 40 150 84 100/110 – 4 x 14/19 – C 50 165 99 110/125 – 4 x 14/19 – C 50 165 99 110/125 – 4 x 14/19 – C 50 165 99 110/125 – 4 x 14/19 – C 65 185 118 130/145 – 4 x 14/19 – C 65 185 118 130/145 – 4 x 14/19 – C 80 200 132 – 150 – 4 x 19 D 80 200 132 – 160 – 8 x 19 D 100 220 156 – 170 – 4 x 19 D 100 220 156 – 180 – 8 x 19 D Service/Accessories. weights Wilo-Stratos Nominal Pipe diameter connection Thread Dimensions DN Rp G - - - l0 l1 l2 a1 a2 a3 b3 b4 25/1-6 – 1 11/2 180 90 48 181 43 58 75 90 25/1-8 – 1 11/2 180 90 48 181 43 58 75 30/1-6 – 11/ 4 2 180 90 48 181 43 58 30/1-8 – 11/4 2 180 90 48 181 43 58 30/1-12 – 11/4 2 180 90 55 200 50 32/1-12 32 – – 220 110 55 203 40/1-4 40 – – 220 110 48 40/1-8 40 – – 220 110 40/1-12 40 – – 250 125 50/1-8 50 – – 240 50/1-9 50 – – 50/1-12 50 – 65/1-9 65 – 65/1-12 65 80/1-12 100/1-12 b5 [mm] Weight about Dimension drawing PN 6/10 - [kg] - 125 4.5 B – – 340 170 78 325 87 112 120 155 170 29..6 B 280 140 65 256 61 83 92 119 142 15.3 B 55 202 53 63 78 106 127 9.5 A 48 65 78 106 127 9.Heating.0 B 80 – – 360 180 78 328 90 120 125 155 170 31.. 80/1-12 Flange PN16 100/1-12 Flange PN 6 (dimensioned to PN 16.2 A 75 90 125 4.Circulating pumps in glandless design Pump flange dimensions ØD Ød Ø KL1/KL2 Øk [mm] Dimension drawing nx Ø dL1/dL2 n x Ø dL [pcs.0 B 176 58 72 75 90 125 8.1 A 90 125 4. 100/1-12 Flange PN16 (flange PN 16 in accordance with EN 1092-2) (flange PN 16 in accordance with EN 1092-2) (flange PN 16 in accordance with EN 1092-2) (flange PN 16 in accordance with EN 1092-2) (flange PN 16 in accordance with EN 1092-2) (flange PN 16 in accordance with EN 1092-2) (flange PN 16 in accordance with EN 1092-2) (flange PN 16 in accordance with EN 1092-2) (flange PN 16 in accordance with EN 1092-2) according in accordance with EN 1092-2) (in accordance with EN 1092-2) according in accordance with EN 1092-2) (in accordance with EN 1092-2) Wilo Catalogue A1 .0 B 120 55 207 50 65 78 106 127 10.5 B – 280 140 65 256 61 83 92 119 142 15. 63 . Air-conditioning.2 B 65 252 62 84 92 119 142 14. Heating.5 B – 280 140 65 256 61 83 92 119 142 17. Systems Flange Switchgears and Control Devices Pump Management Systems Wilo-Stratos. Cooling Dimensions.1 A 75 90 125 4.0 B Potable water circulation Wilo-Stratos. Weights Flange dimensions - DN - - 32/1-12 Combination flange PN6/10 40/1-4 Combination flange PN6/10 40/1-8 Combination flange PN6/10 40/1-12 Combination flange PN6/10 50/1-8 Combination flange PN6/10 50/1-9 Combination flange PN6/10 50/1-12 Combination flange PN6/10 65/1-9 Combination flange PN6/10 65/1-12 Combination flange PN6/10 80/1-12 Flange PN 6 (dimensioned to PN 16.0 B 100 – – 360 180 78 338 80 120 125 155 170 34.. – = not available 64 Subject to change without prior notice 09/2006 WILO AG .Heating. Cooling High-efficiency pumps (twin-head pumps) Equipment/Function Wilo-Stratos-D Wilo-Stratos-D Operating modes Speed-stage switching – Manual control mode (n=constant) • 'p-c for constant differential pressure • 'p-v for variable differential pressure • 'p-T for temperature-prompted differential pressure • Manual functions Setting the operating mode • Setting the differential-pressure setpoint • Setting to “Autopilot” (automatic setback mode) • Setting the pump to ON/OFF • Setting the speed (manual setting mode) • Setting the speed stages – Automatic functions Stepless power adjustment as a function of operating mode • “Autopilot” automatic setback mode • Deblocking function • Soft start • Safety control – Full motor protection with integrated trip electronics • External control functions Control input “Overriding Off” • Possible with Stratos IF-Modul (accessory) Control input “Overriding Min” • Possible with Stratos IF-Modul (accessory) • Control input “Analogue in 0. potential-free NC contact) – Fault light • • = available.10 V” (remote setpoint adjustment) Possible with Stratos IF-Modul (accessory) • Signal and display functions Individual/collective fault signal (potential-free NC contact) Collective fault signal (potential-free NC contact) Individual run signal (potential-free NO contact) • (programmable with IR-Monitor) • • Possible with Stratos IF-Modul (accessory) Thermal winding contact (WSK.10 V” (remote speed adjustment) Possible with Stratos IF-Modul (accessory) Control input “Analogue in 0. Air-conditioning. – = not available 65 .DN 65 mm) • Incl. 1. Cooling High-efficiency pumps (twin-head pumps) Equipment/Function Wilo-Stratos-D Wilo-Stratos-D Direction-of-rotation telltale lamp – LC display for showing pump data and fault codes • Heating. Cooling Signal and display functions (Continued) Data exchange Infrared interface for wireless data exchange with IR-Monitor (see function table for IR-Monitor) • PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules • Possible with Stratos IF-Modul (accessory) • Serial digital LON interface for connection to a LONWORKS network Potable water circulation Possible with Stratos IF-Modul (accessory) Twin-head pump management (twin-head pump or 2 single-head pumps) • Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration) Various combinations with Stratos IF-Modul (accessory) possible Addition operation (efficiency-optimised peak-load cut-in and out) Various combinations with Stratos IF-Modul (accessory) possible • – Double switchover valve in pump housing • Cable entry possible on both sides – Wilo quick connection with spring clips – Integrated air extraction fitting for automatic rapid ventilator Rp 3/8 – Plug-in slot for optional expansion with WiloIF-Moduls • Blocking current-proof motor – Including seals for threaded connection (loose) – Including installation and operating instructions • Including thermal insulation – Including washers for flange bolts (for connections with nominal connection diameters DN 32 mm . Systems Wrench attachment point on pump body Solar thermal Equipment/Scope of delivery Wilo Catalogue A1 .8 m power cable with grounding plug – Integrated non-return valve – Integrated ball shutoff valve – Including time switch – Service/Accessories. Air-conditioning.Heating. Air-conditioning.Circulating pumps in glandless design Switchgears and Control Devices Pump Management Systems • = available. . 32/1-8 32/1-12 40/1-8 40/1-12 50/1-8 50/1-9 50/1-12 65/1-12 80/1-12 Approved fluids (other fluids/media on request) Heating water (In accordance with VDI 2035) • • • • • • • • • Water/glycol mixtures (max. ambient temperature +40 °C [°C] – . standard version 230 230 230 230 230 230 230 230 230 Mains connection 3~ [V]. mixtures with more than 20% glycol content require rechecking of the pumping data) • • • • • • • • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – – – – – – – – Performance Maximum delivery head [m] 7 9 8 12 8 9 11 11 13 Flow volume max. [m3/h] 13 19 21 32 21 38 43 72 107 Permitted field of application Temperature range for utilisation in heating. Cooling High-efficiency pumps (twin-head pumps) Technical data Wilo-Stratos-D s Wilo-Stratos-D .. ventilation & air conditioning systems at max. special version – – – – – – – – – Mains connection 1~ [V]. standard version – – – – – – – – – Support-bracket mounting (with horizontal shaft only). – = not available 66 Subject to change without prior notice 09/2006 WILO AG . p max [bar] Special version with nominal pressure. ambient temperature +40 °C in shortterm operation 2 h [°C] – – – – – – – – – – – – – – – – – – Maximum permissible total hardness in potable water circulation systems [°d] – – – – – – – – – 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6 16 16 16 16 16 16 16 16 10. 16 Screwed connection Rp – – – – – – – – – Nominal connection diameter flange DN 32 32 40 40 50 50 50 65 80 Flange for mating flange PN 6. standard version – – – – – – – – Flange for mating flange PN 16. standard version • • • • • • • • – Support-bracket mounting (with horizontal shaft only).10 to + 110 Temperature range for utilisation in potable water circulation systems at max. pmax [bar] Pipe connections Electrical connection Mains connection 3~ [V]. ambient temperature +25 °C [°C] at max.Heating. Air-conditioning. ambient temperature +40 °C [°C] at max. special version • • • • • • • • • • Combination flange PN 6/10 for mating flanges PN 6 and PN 16. standard version 230 230 230 230 230 230 230 230 230 – – – – – – – – – 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 Standard version with nominal pressure. 1:1. with optional switching plug Mains frequency [Hz] • = available. Systems Solar thermal • = available. Air-conditioning. Cooling Motor/electronics EN 61800-3 Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 Power electronics Frequency converter Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 Insulation class F F F F F F F F F Materials Grey cast iron (EN-GJL-250) Impeller Fibreglassreinforced PP Fibreglass-reinforced PPS Shaft Potable water circulation Pump housing Stainless steel (X46Cr13) Bearing Metal-impregnated carbon Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C 3 3 3 5 3 5 5 7 7 95 °C 10 10 10 12 10 12 12 15 15 110 °C 16 16 16 18 16 18 18 23 23 Switchgears and Control Devices Pump Management Systems Service/Accessories. 32/1-8 32/1-12 40/1-8 40/1-12 50/1-8 50/1-9 50/1-12 65/1-12 80/1-12 Electromagnetic compatibility Heating. Air-conditioning. – = not available Wilo Catalogue A1 .. Cooling High-efficiency pumps (twin-head pumps) Technical data Wilo-Stratos-D Wilo-Stratos-D ..Circulating pumps in glandless design 67 .Heating. Heating, Air-conditioning, Cooling High-efficiency pumps (twin-head pumps) Characteristic pump curves Wilo-Stratos-D Wilo-Stratos-D 32/1-8 'p-c (constant) 'p-v (variable) v 0 0,5 1 1,5 v 2 2,5 3 3,5 0 4 [m/s] 0,5 1 1,5 2 2,5 8 3,5 4 [m/s] Wilo-Stratos-D 32/1-8 Wilo-Stratos-D 32/1-8 1 ~ 230 V - DN 32 7 c 6 5 5 4 H [m] 6 m ax 1 ~ 230 V - DN 32 p- 7 + p- H [m] 3 8 v + 4 m . 3 ax . 3 2 2 min. 1 1 0 0 0 0 2 0,5 4 1 10 0 300 8 10 2 2,5 20 12 [m³/h] 3,5 [l/s] [lgpm] 3 30 40 100 0 0 4 6m 150 5m 6 Wilo-Stratos 32/1-8 8 10 P1 min. 0 12 [m³/h] 40 [lgpm] 4m m 3 50 P1 2 3,5 [l/s] max. 7m 100 1m min. 30 [m 3 /h] 12 3 Q 250 P1 [W] 2m 2,5 20 10 10 8 2 1,5 1 200 3m 150 50 6 4 2 0,5 0 4m 5m 6m 0 300 max. x. ma 7m 200 n. 0 Q 250 P1 [W] 6 1,5 mi 0 2 4 6 2 3 Wilo-Stratos 32/1-8 8 10 12 [m 3 /h] 4 5 6 [m/s] Wilo-Stratos-D 32/1-12 'p-c (constant) 'p-v (variable) v 0 1 2 v 3 4 5 6 0 [m/s] 12 1 12 Wilo-Stratos-D 32/1-12 Wilo-Stratos-D 32/1-12 1 ~ 230 V - DN 32 c 8 p- v ma H [m] x. 6 4 min. 0 0 2 4 6 8 20 10 12 3 30 40 14 4 16 x. 50 0 18[m³/h] 5 [l/s] 60 [lgpm] 400 7m 6m 5m 4m 3m 300 200 min. 0 P1 1m 2 4 6 4 6 8 10 2 1 20 10 12 14 4 3 30 40 50 16 18[m³/h] 5 [l/s] 60 [lgpm] Q max. 8 10 500 8m 400 7m 5m 6m 4m 300 200 2m 100 2 600 8m P1 [W] max. 9m 0 0 700 max. 500 min. 0 Q 600 P1 [W] 10 2 1 0 68 ma 2 700 0 6 4 2 0 + 10 p- 8 H [m] 1 ~ 230 V - DN 32 + 10 12 14 Wilo-Stratos 32/1-12 16 18[m³/h] 100 0 P1 min. 0 2 4 6 8 10 12 14 Wilo-Stratos 32/1-12 16 18[m³/h] Subject to change without prior notice 09/2006 WILO AG Heating, Air-conditioning, Cooling High-efficiency pumps (twin-head pumps) Characteristic pump curves Wilo-Stratos-D Wilo-Stratos-D 40/1-8 'p-v (variable) v 0 1 2 v 3 4 10 5 6 [m/s] 0 1 2 3 4 10 Wilo-Stratos-D 40/1-8 1 ~ 230 V - DN 40 9 1 ~ 230 V - DN 40 + 7 p- p- c v 6 5 H [m] 6 m ax . 5 4 3 3 2 m ax . 4 2 min mi . 1 n. 1 0 0 0 5 20 10 10 3 2 1 30 15 4 40 50 20 5 60 25 7 6 70 80 90 0 [m³/h] [l/s] [lgpm] 6m 7m 5m 300 2m 200 5 40 50 20 5 60 25 7 6 70 80 [m³/h] [l/s] [lgpm] 90 Q max. 10 7m 400 6m 3m 4m 5m 300 200 1m 100 min. 0 0 30 15 4 500 3m 4m P1 [W] 8m 20 10 10 3 2 600 . max 400 5 1 700 max. 500 0 0 0 Q 700 600 Potable water circulation H [m] 6 [m/s] 8 7 P1 [W] 5 Wilo-Stratos-D 40/1-8 9 + 8 0 Heating, Air-conditioning, Cooling 'p-c (constant) P1 15 Wilo-Stratos 40/1-8 25 [m³/h] 20 100 0 P1 min. 0 5 10 15 Wilo-Stratos 40/1-8 25 [m³/h] 20 'p-c (constant) 'p-v (variable) v 0 Solar thermal Wilo-Stratos-D 40/1-12 1 v 2 3 4 0 [m/s] 14 1 2 3 4 [m/s] 14 Wilo-Stratos-D 40/1-12 Wilo-Stratos-D 40/1-12 p- 10 1 ~ 230 V - DN 40 12 + + p- 10 c 8 8 m H [m] m H [m] v ax . 6 Service/Accessories, Systems 1 ~ 230 V - DN 40 12 ax . 6 4 4 min. 40 20 60 900 . 800 max m 12 700 10 m 600 8m 500 6m 400 300 4m 200 2m 100 min. 1m 0 0 5 10 15 25 6 30 80 100 0 35 [m³/h] 10 [l/s] 8 120 [lgpm] Q P1 20 25 30 Wilo Catalogue A1 - Circulating pumps in glandless design Wilo-Stratos 40/1-12 35 [m³/h] 900 800 700 600 500 400 300 200 100 0 0 0 5 0 20 10 2 40 15 4 20 25 6 60 30 35 [m³/h] 10 [l/s] 8 80 100 120 [lgpm] Q max. Switchgears and Control Devices Pump Management Systems 20 15 4 m 0 10 2 12 5 n. 11 0 0 P1 [W] P1 [W] 0 mi 2 m 2 m 10 9 m 8 mm 7 m 6 m 5 m 4 P1 min. 0 5 10 15 20 25 30 Wilo-Stratos 40/1-12 35 [m³/h] 69 Heating, Air-conditioning, Cooling High-efficiency pumps (twin-head pumps) Characteristic pump curves Wilo-Stratos-D Wilo-Stratos-D 50/1-8 'p-c (constant) 'p-v (variable) v 0 1 v 2 3 10 0 [m/s] 2 3 10 Wilo-Stratos-D 50/1-8 1 ~ 230 V - DN 50 9 1 1 ~ 230 V - DN 50 9 + 8 + 8 7 7 p- p- c v 6 5 H [m] H [m] 6 m ax . 5 4 3 3 2 m ax . 4 2 min mi . 1 0 0 0 5 1 10 10 3 2 20 30 15 4 40 50 70 25 7 6 60 80 90 0 [m³/h] [l/s] [lgpm] 0 8m 400 6m 7m 5m 4m 2m 200 5 20 30 15 4 40 50 20 5 70 25 7 6 60 80 90 [m³/h] [l/s] [lgpm] Q max. 10 7m 400 6m 3m 4m 5m 300 200 P1 1m min. 0 10 10 3 2 500 3m 300 100 5 1 600 . max 500 0 0 700 max. 600 P1 [W] 20 5 Q 700 0 n. 1 P1 [W] 0 [m/s] Wilo-Stratos-D 50/1-8 15 Wilo-Stratos 50/1-8 25 [m³/h] 20 100 0 P1 min. 0 5 10 15 Wilo-Stratos 50/1-8 25 [m³/h] 20 Wilo-Stratos-D 50/1-9 'p-c (constant) 'p-v (variable) v 0 1 v 2 3 4 0 [m/s] 12 1 2 3 Wilo-Stratos-D 50/1-9 1 ~ 230 V - DN 50 + + 10 8 8 p- p- v H [m] c 6 6 ma ma x. x. 4 4 2 2 min min . 70 900 800 700 600 500 400 300 200 100 0 0 0 5 0 20 . 10 15 4 2 40 20 25 6 60 30 35 [m³/h] 10 [l/s] 8 80 100 0 120 [lgpm] Q max. 8m P1 [W] P1 [W] 0 [m/s] Wilo-Stratos-D 50/1-9 1 ~ 230 V - DN 50 10 H [m] 4 12 6m 4m 2m 1m min. 0 5 10 15 P1 20 25 30 Wilo-Stratos 50/1-9 35 [m³/h] 900 800 700 600 500 400 300 200 100 0 0 0 5 0 20 10 2 40 15 4 20 25 6 60 30 35 [m³/h] 10 [l/s] 8 80 100 120 [lgpm] Q max. 8m 7m 6m 5m 4m 3m P1 min. 0 5 10 15 20 25 30 Wilo-Stratos 50/1-9 35 [m³/h] Subject to change without prior notice 09/2006 WILO AG Heating, Air-conditioning, Cooling High-efficiency pumps (twin-head pumps) Characteristic pump curves Wilo-Stratos-D Wilo-Stratos-D 50/1-12 0 'p-v (variable) 1 v 3 2 4 5 0 [m/s] 12 Wilo-Stratos-D 50/1-12 + [m/s] Wilo-Stratos-D 50/1-12 1 ~ 230 V - DN 50 + 9 p- 8 p- 8 c 7 v 7 H [m] ma 6 x. ma 6 5 5 4 4 3 x. 2 mi n. 1 0 0 5 0 10 15 4 25 20 25 6 50 30 35 10 8 75 100 0 40 [m³/h] [l/s] [lgpm] 125 400 200 min. 0 5 10 15 5 10 15 4 2 25 20 25 6 50 30 35 10 8 75 100 40 [m³/h] [l/s] [lgpm] 125 Q max. m 1000 P1 [W] 600 0 0 1200 m 11 m 10 9m 8m 7m 6m 5m 4m 3m 2m 1m . max 800 n. 0 Q 1200 1000 mi 1 2 Potable water circulation 3 2 11 H [m] 5 10 9 P1 [W] 4 11 1 ~ 230 V - DN 50 10 0 v 3 2 12 11 0 1 Heating, Air-conditioning, Cooling 'p-c (constant) 800 600 400 P1 20 25 200 Wilo-Stratos 50/1-12 30 35 m 10 m 9 m 8 7 mm 6 m 5 m 4 P1 min. 0 40 [m³/h] 0 5 10 15 20 25 30 Wilo-Stratos 50/1-12 35 40 [m³/h] 'p-c (constant) 'p-v (variable) v v 0 1 2 3 4 5 0 [m/s] Wilo-Stratos-D 65/1-12 11 + 4 5 [m/s] Wilo-Stratos-D 65/1-12 1 ~ 230 V - DN 65 + Service/Accessories, Systems 9 8 8 p- c p- v 7 H [m] 7 6 5 ax . 4 6 5 m m ax . 4 3 3 2 2 mi n. 1 0 0 10 3 0 20 6 50 30 40 9 100 50 12 60 15 150 Q 18 0 70 [m³/h] [l/s] 0 20 30 40 P1 [W] . max m 10 m 9 8m 7m 6m 5m 4m 3m 2m 1m 10 n. P1 50 60 Wilo Catalogue A1 - Circulating pumps in glandless design Wilo-Stratos 65/1-12 70 [m³/h] 0 0 10 3 0 250 [lgpm] 200 max. min. mi 1 1800 1600 1400 1200 1000 800 600 400 200 0 20 6 50 30 40 9 100 50 12 60 15 150 Q 18 70 [m³/h] [l/s] 250 [lgpm] 200 max. 10 m 9m m 8 m 7 m 6 m 5 m 4 P1 min. 0 10 20 Switchgears and Control Devices Pump Management Systems H [m] 3 10 9 P1 [W] 2 11 1 ~ 230 V - DN 65 10 1800 1600 1400 1200 1000 800 600 400 200 0 1 12 12 0 Solar thermal Wilo-Stratos-D 65/1-12 30 40 50 60 Wilo-Stratos 65/1-12 70 [m³/h] 71 Heating, Air-conditioning, Cooling High-efficiency pumps (twin-head pumps) Characteristic pump curves Wilo-Stratos-D Wilo-Stratos-D 80/1-12 'p-c (constant) 'p-v (variable) v 0 1 2 v 3 4 5 0 [m/s] 16 1 2 3 4 Wilo-Stratos-D 80/1-12 1 ~ 230 V - DN 80 14 + 12 + 12 10 10 p- c H [m] H [m] p- 8 m ax 6 mi ax . 0 0 20 0 40 10 100 60 80 100 20 200 300 0 [m³/h] 30 [l/s] [lgpm] 2000 1500 500 min. 0 40 100 60 60 80 100 20 200 300 [m³/h] 30 [l/s] [lgpm] Q max. m 12 1 m 1 0m m 1 9 m 8 m 7 6m 5 mm 4 2000 1500 1000 P1 1m 20 40 10 2500 6m 4m 2m 1000 20 3000 m 12 m 10 8m P1 [W] 2500 0 0 3500 max. x. ma n. 0 Q 3000 mi 2 n. 3500 P1 [W] m 4 2 72 v 8 6 . 4 0 [m/s] Wilo-Stratos-D 80/1-12 1 ~ 230 V - DN 80 14 0 5 16 80 Wilo-Stratos 80/1-12 100 [m³/h] P1 500 0 min. 0 20 40 60 80 Wilo-Stratos 80/1-12 100 [m³/h] Subject to change without prior notice 09/2006 WILO AG Heating, Air-conditioning, Cooling High-efficiency pumps (twin-head pumps) Terminal diagrams, motor data Wilo-Stratos-D L N PE SSM 1~ 230 V, 50 Hz L1 L3 PE DP: PLR: LON: SSM SSM L2 L3 L1 L2 3~ 230 V, 50 Hz Heating, Air-conditioning, Cooling Terminal diagram Twin-head pump management (2 pumps) Serial digital BA interface Serial digital LONWORKS interface Collective fault signal (Normally closed contact as per VDI 3814, load capacity 1 A, 250 V ~) For function, see chapter “Pump Management Systems WiloControl, Planning Guide” Option: IF-Module Stratos *) LON-modul DP DP PLR LON Potable water circulation PLR-modul *) For additional Stratos IF-Module, see chapter “Pump Management Systems Wilo-Control ” Rated power Speed Power Current at consumption 1~230V Current at 3~230V Current at 3~400V Motor protection Cable screwed connection PG p2 n p1 I - [W] [1/min] [W] [A] - - 32/1-8 100 1400 - 3700 9 - 130 0.13 - 1.20 0.17 - 1.37 – integrated 1 x/71x/91x 13.5 32/1-12 200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 – integrated 1 x/71x/91x 13.5 40/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 – integrated 1 x/71x/91x 13.5 40/1-12 350 1400 - 4600 21 - 450 0.16 - 2.01 0.16 - 2.01 – integrated 1 x/71x/91x 13.5 50/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 – integrated 1 x/71x/91x 13.5 50/1-9 350 1400 - 4100 21 - 430 0.16 - 1.88 0.16 - 1.88 – integrated 1 x/71x/91x 13.5 50/1-12 500 1400 - 4600 21 - 620 0.16 - 2.70 0.16 - 2.70 – integrated 1 x/71x/91x 13.5 650 950 - 3300 38 - 800 0.28 - 3.50 0.28 - 3.50 – integrated 1 x/71x/91x 13.5 80/1-12 1300 900 - 3300 40 - 1550 0.30 - 6.80 0.30 - 6.80 – integrated 1 x/71x/91x 13.5 Switchgears and Control Devices Pump Management Systems 65/1-12 Service/Accessories, Systems Wilo-Stratos D... Solar thermal Motor data Wilo Catalogue A1 - Circulating pumps in glandless design 73 Heating, Air-conditioning, Cooling High-efficiency pumps (twin-head pumps) Dimensions, weights Wilo-Stratos-D Dimension drawing A b4 b5 a1 l3 b1 l0 l4 l1 b2 a2 Pg 7 Pg 9 Pg 13,5 Permitted installation positions, see Planning Guide Note: When arranging pumps vertically, the dimension b5 protrudes over the edge of the pump connection! Dimension drawing B Dimension drawing C ØD Øk Ød DN ØD Ø k L2 Ø k L1 Ød DN n x Ø d1 n x Ø dL n x Ø d2 Dimensions, Weights Wilo-Stratos D... Nominal diameter DN Dimensions l0 l1 l3 l4 - 74 a1 a2 b1 b2 b4 b5 [mm] Weight about Dimension drawing PN 6/10 - [kg] - 32/1-8 32 220 110 90 75 181 43 106 114 106 106 12.0 A 32/1-12 32 220 110 127 106 203 57 117 130 110 130 16.5 A 40/1-8 40 220 110 127 106 199 64 125 138 115 135 16.6 A 40/1-12 40 250 125 142 119 252 62 151 144 145 145 25.0 A 50/1-8 50 240 120 127 106 203 61 123 135 113 132 18.0 A 50/1-9 50 280 140 142 119 256 62 159 148 145 145 27.0 A 50/1-12 50 280 140 142 119 256 62 159 148 145 145 27.0 A 65/1-12 65 340 170 170 155 325 88 200 210 188 188 52.8 A 80/1-12 80 360 180 170 150 328 100 220 235 203 203 61.0 A Subject to change without prior notice 09/2006 WILO AG Heating, Air-conditioning, Cooling High-efficiency pumps (twin-head pumps) Dimensions, weights Wilo-Stratos-D Flange dimensions - DN Pump flange dimensions ØD Ød Ø KL1/KL2 Øk nx Ø dL1/dL2 n x Ø dL [pcs. x mm] - - - 32/1-8 Combination flange PN6/10 (flange PN 16 in accordance with EN 1092-2) - 32 140 76 90/100 – 4 x 14/19 – B 32/1-12 Combination flange PN6/10 (flange PN 16 in accordance with EN 1092-2) 32 140 76 90/100 – 4 x 14/19 – B 40/1-8 Combination flange PN6/10 (flange PN 16 in accordance with EN 1092-2) 40 150 84 100/110 – 4 x 14/19 – B 40/1-12 Combination flange PN6/10 (flange PN 16 in accordance with EN 1092-2) 40 150 84 100/110 – 4 x 14/19 – B 50/1-8 Combination flange PN6/10 (flange PN 16 in accordance with EN 1092-2) 50 165 99 110/125 – 4 x 14/19 – B 50/1-9 Combination flange PN6/10 (flange PN 16 in accordance with EN 1092-2) 50 165 99 110/125 – 4 x 14/19 – B 50/1-12 Combination flange PN6/10 (flange PN 16 in accordance with EN 1092-2) 50 165 99 110/125 – 4 x 14/19 – B 65/1-12 Combination flange PN6/10 (flange PN 16 in accordance with EN 1092-2) 65 185 118 130/145 – 4 x 14/19 – B 80/1-12 Flange PN 6 (dimensioned to PN 16, according in accordance with EN 1092-2) 80 200 132 – 150 – 4 x 19 C 80/1-12 Flange PN16 (in accordance with EN 1092-2) 80 200 132 – 160 – 8 x 19 C Switchgears and Control Devices Pump Management Systems Service/Accessories, Systems [mm] Dimension drawing Heating, Air-conditioning, Cooling Nominal diameter Potable water circulation Flange Solar thermal Wilo-Stratos-D ... Wilo Catalogue A1 - Circulating pumps in glandless design 75 Heating, Air-conditioning, Cooling Energy-saving pumps (single-head pumps/twin-head pumps) Series overview Wilo-Star-E, TOP-E, TOP-ED fied Modi s! e i r se H[m] Series: Wilo-Star-E (EasyStar) Wilo-EasyStar St 4 St 3 ar- E1 2 5( 25 ar -E ,3 0) 15 /1 (2 5, 30 )/1 -5 > Single-head pumps: • Electronically controlled circulating pumps with screwed connection > Application: • Hot-water heating systems of all kinds -3 1 0 0 0,5 1 1,5 2 2,5 3 Q[m³/h] H[m] Series: Wilo-TOP-E Wilo-TOP-E 10 30/1 -1 0 /1- 65 10 /1 )/ 1 -7 80/1-10 100/1-10 -1 0 50 /1- 4 /1 40 2 5 (3 0 6 50 -10 8 > Single-head pumps: • Electronically controlled circulating pumps with screwed or flanged connection > Application: • Hot-water heating systems of all kinds and industrial circulation systems 50/1-7 6 2 1 0 40/1-4 0 10 20 30 40 Q[m3/h] 50 H[m] Series: Wilo-TOP-ED Wilo-TOP-ED + 10 8 40/1-10 50 6 3 2 /1 4 /1 -1 80/1-10 0 -7 40/1-7 50/1-6 50/1-7 65/1-10 > Twin-head pumps: • Electronically controlled circulating pumps with flanged connection > Application: • Hot-water heating systems of all kinds and industrial circulation systems 2 1 0 76 0 10 20 30 40 50 60 70 80 Q[m3/h] Subject to change without prior notice 09/2006 WILO AG . . . . . . • Pump Management Systems Wilo-Control: . . . . . . . • Easy operation through standard series integrated pump display and manual operation level (one-button-operation). . . . . . . . . . . . . . TOP-ED > Additional information: • Planning Guide: . . • Technical Data:. • Dimensions. . . . . . . . . . . . . . . . . • Switchgears and Control Devices. • Service/Accessories: . . . . • Dimensions. . • Service/Accessories: . • Terminal Diagrams. . • Activated Autopilot offers automatic adjustment of pump performance in boiler setback mode. . . . . . . . • Optimum economic efficiency with TOP-ED thanks to efficiency-optimised duty/assist mode. • Remote control and remote query of the pump functions possible with the Wilo-IR-Monitor. . . . . Page 6/31 78 86 88 93 94 325 351 > Additional information: • Planning Guide: . . . Ex-works setting suitable for 90% of all heating systems requirements. . . . • Switchgears and Control Devices. . . . . . . . . Weights: . Quick connection with spring clips • Easy operation. . . . . . . . . . Motor Data:. . . . . . • Technical Data:. • Easy operation through standard series integrated pump display and manual operation level (one-button-operation). . . . . . . . . . • Remote control and remote query of the pump functions possible with the Wilo-IR-Monitor. . . . . • Operational reliability through deblocking function and Safety Control. . . . . . Cooling Energy-saving pumps (single-head pumps/twin-head pumps) Series overview Wilo-Star-E. . . • Autopilot for automatic setback mode through self-teaching “Fuzzy Logic”. . . . . . . . . • Autopilot for automatic setback mode through self-teaching “Fuzzy Logic”. • IF-Modul with interfaces to building-automation systems can be optionally retrofitted. . . . . . . Heating. . . . . . . . Systems Series: Wilo-TOP-ED Wilo Catalogue A1 . . . • Service/Accessories: . . . . Service/Accessories. . . . . . • Equipment/Function: . . . . . . . . . Air-conditioning. . . • Dimensions. . • Technical Data:. . . . .Heating. . . . .Circulating pumps in glandless design 77 . . TOP-E. . • Equipment/Function: . . . . . • Terminal Diagrams. . 421 Switchgears and Control Devices Pump Management Systems > Product advantages: • Stepless performance control and various control functions for energy-saving operation. . . . . . . . . . . . The “Red Button” allows individual settings to be made for specific systems. . . . . . . . . • IF-Modul with interfaces to building-automation systems can be optionally retrofitted. Weights: . . • Equipment/Function: . . . . Weights: . . . . . . . . . . • Secure electrical connection through ergonomically optimised terminal box. . . . Page 6/31 78 80 82 83 84 325 > Additional information: • Planning Guide: . . . . . . . . . . . . Motor Data:. Page 6/31 96 98 100 104 105 325 351 Potable water circulation > Product advantages: • Energy-saving pumps specially for single. . . . • Pump Management Systems Wilo-Control: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Motor Data:. . . Air-conditioning. . . . . . . . . . . . . . . . . . . Cooling Series: Wilo-Star-E (EasyStar) Series: Wilo-TOP-E 421 Solar thermal > Product advantages: • Stepless performance control and various control functions for energy-saving operation. . . . . . . . . . . . . . . . . . . . . .to six-family houses • Simple pipe connection thanks to the safe and practical wrench attachment point on the pump body. . . . . . . . . . . Threaded cable connection can be removed and used on both sides. . . . . . • Pump Curves: . . • Pump Curves: . . . . . . . . . . • Pump Curves: . . . . . . .and two-family houses and for two. . • Terminal Diagrams. . . . E40/1-4 and TOP-E 50/1-6) Control input “Overriding Min” – Control input “Analogue in 0. Wilo-TOP-E Wilo-Star-E (EasyStar) Wilo-TOP-E Speed-stage switching – – Manual control mode (n=constant) – 'p-c for constant differential pressure 'p-v for variable differential pressure • • 'p-T for temperature-prompted differential pressure – • • • • Operating modes Manual functions Setting the operating mode – Setting the differential-pressure setpoint Setting to “Autopilot” (automatic setback mode) • • Setting the pump to ON/OFF – Setting the speed (manual setting mode) – • • • • • Setting the speed stages – – Stepless power adjustment depending on the operating mode • • “Autopilot” automatic setback mode • • • • • • Automatic functions Deblocking function Soft start (not with TOP-E 25(30)/1-7.E30/1-10.E40/1-4 and TOP-E 50/1-6) – – Single/collective fault signal (potential-free NC contact) – – Collective fault signal (potential-free NC contact) – • Individual run signal (potential-free NO contact) – – Signal and display functions • = available. TOP. TOP. TOP. Air-conditioning. TOP. TOP. TOP.10 V” (remote setpoint adjustment) – • (not with TOP-E 25(30)/1-7.E30/1-10. – = not available 78 Subject to change without prior notice 09/2006 WILO AG . Cooling Energy-saving pumps (single-head pumps) Equipment/Function Wilo-Star-E.Heating.E40/1-4 and TOP-E 50/1-6) Safety control • – Full motor protection with integrated trip electronics – • External control functions Control input “Overriding Off” – • (not with TOP-E 25(30)/1-7.E30/1-10.10 V” (remote speed adjustment) – Control input “Analogue in 0. Cooling Energy-saving pumps (single-head pumps) Equipment/Function Wilo-Star-E.DN 65 nominal connection diameters) – • Including 1. Systems Blocking current-proof motor – Switchgears and Control Devices Pump Management Systems Quick connection with spring clips Solar thermal Equipment/Scope of delivery • = available.Heating. Air-conditioning.Circulating pumps in glandless design 79 .8 m power cable with grounding plug – – Including seals for threaded connection (loose) Integrated non-return valve – – Integrated ball shutoff valve – – Including time switch – – Service/Accessories. Air-conditioning. potential-free NC contact) – – Fault light – • Direction-of-rotation telltale lamp – – LC display for showing pump data and fault codes – • – • Heating. Cooling Signal and display functions (Continued) Data exchange PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules Serial digital LON interface for connection to a LONWORKS network – • Potable water circulation Infrared interface for wireless data exchange with IR-Monitor (see function table for IR-Monitor) Possible with IF-Modul (accessories) – • Possible with IF-Modul (accessories) Twin-head pump management (twin-head pump or 2 single-head pumps) (Twin-head pump management with 2 single-head pumps only possible if the equivalent twin-head pump is listed in the Wilo catalogue) Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration) – Addition operation (efficiency-optimised peak-load cut-in and out) – • Different combinations with IF-Modul (accessories) possible • Different combinations with IF-Modul (accessories) possible Wrench attachment point on pump body • – Double switchover valve in pump housing – – Cable entry possible on both sides • • – Integrated air extraction fitting for automatic rapid ventilator Rp 3/8 – – Plug-in slot for optional expansion with Wilo-IFModuls – • – Including installation and operating instructions • • • Including thermal insulation – • • • Including washers for flange bolts (for DN 32 . Wilo-TOP-E Wilo-Star-E (EasyStar) Wilo-TOP-E Thermal winding contact (WSK. – = not available Wilo Catalogue A1 . standard version – – – – – – Mating flange for PN 16 flange. standard version – – – – – – Support-bracket mounting (with horizontal shaft only). ventilation & air conditioning systems at max.5 3. (EasyStar) 15/1-3 25/1-3 30/1-3 15/1-5 25/1-5 30/1-5 Heating water (In accordance with VDI 2035) • • • • • • Water/glycol mixtures (max.5 3.. special version – – – – – – Mains connection 1~ [V]. Cooling Energy-saving pumps (single-head pumps) Technical Data Wilo-Star-E Wilo-Star-E. ambient temperature of +25 °C [°C] at max. special version – – – – – – Combination flange PN 6/10 for mating flanges PN 6 and PN 16. with optional switching plug – – – – – – Mains frequency [Hz] 50 50 50 50 50 50 Pipe connections 2 Electrical connection • = available. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. [m3/h] Permitted field of application Temperature range for utilisation in heating. standard version – – – – – – Mains connection 3~ [V]. standard version – – – – – – Support-bracket mounting (with horizontal shaft only).5 Approved fluids (other fluids on request) Performance Maximum delivery head [m] Flow volume max. mixtures with more than 20% glycol content require rechecking of the pumping data) • • • • • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – – – – – 3 3 3 5 5 5 2. standard version 230 230 230 230 230 230 Mains connection 3~ [V]. – = not available 80 Subject to change without prior notice 09/2006 WILO AG . Air-conditioning. 1:1. ambient temperature +40 °C [°C] +20 to +110 +20 to +95 +20 to +110 +20 to +95 – – – – – – Maximum permitted total hardness in potable water circulation systems [°d] – – – – – – Standard version for operating pressure pmax [bar] 10 10 10 10 10 10 Special version for operating pressure pmax [bar] – – – – – – Screwed connection Rp 1/ 2 1 11/4 1/ 1 11/4 Nominal connection diameter flange DN – – – – – – Flange for mating flange PN 6.5 2.5 2.Heating.5 3.. .5 0. Air-conditioning.. Air-conditioning.5 0. (EasyStar) 25/1-3 30/1-3 15/1-5 25/1-5 30/1-5 Heating.5 0.5 95 °C 3 3 3 3 3 3 110 °C 10 10 10 10 10 10 Switchgears and Control Devices Pump Management Systems Service/Accessories.Circulating pumps in glandless design 81 . Systems Solar thermal • = available.5 0. Cooling Energy-saving pumps (single-head pumps) Technical Data Wilo-Star-E Wilo-Star-E. – = not available Wilo Catalogue A1 .5 0. Cooling 15/1-3 Motor/electronics Electromagnetic compatibility EN 61000-6-3 Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 Power electronics Pulse-pack control Protection class IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 Insulation class F F F F F F Pump housing Potable water circulation Materials Grey cast iron (EN-GJL-200) Impeller Plastic (PP -%40 GF) Shaft Stainless steel (X40 Cr13) Bearing Metal-impregnated carbon Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C 0.Heating. 5 0.2 1 0. 20 10 0 82 0 0.5 4 5 1.5 0.5 0.5 Subject to change without prior notice 09/2006 WILO AG . E 30/1-5 'p-v (variable) 'p-v (variable) 3.5 1 1.0 [l/s] 3 3. 2 1 1 0.5 0.5[m³/h] 1.5 2 2.5[m³/h] 0.2 Q 2 2.5 0. .75 Rp ½ Rp 1 [m/s] Rp 1¼ 6 Wilo-Star-E 15/1-3.5 0 0 0 1 v 3 1 2 0.25 1 ~ 230 V .5 1 1.75 0.5 4 2 H[m] H[m] p- v m 1.0 [l/s] 0 0 0.4 1. Rp 1.5 min. Rp 1.8 Q 100 50 max.5 [m³/h] 0 0 0.25 0.5 0. 25/1-3.5 0. 2m 3m 30 P1 [W] P1 [W] max.Rp ½.5 0. 20 60 3m 2m 40 min. Air-conditioning.6 2.6 3 3. E 25/1-5.Heating. 30/1-5 5 1 ~ 230 V . 25/1-5. min.4 0.8 0 [m³/h] 1. E 25/1-3. Cooling Energy-saving pumps (single-head pumps) Pump curves Wilo-Star-E Wilo-Star-E 15/1-3. E 30/1-3 Wilo-Star-E 15/1-5.5 2 2.5 1 1. 80 40 min.75 Rp ½ Rp 1 [m/s] Rp 1¼ Wilo-Star-E 15/1-5. 30/1-3 3 0 0 0 1 4 0. 0 0 0 0.5 0.Rp ½.5 p- v 3 m ax ax .75 5 1.5 2 0. Rp 1¼ 2. Rp 1¼ v 3 1 2 0. 2350 18 .31 – – not necessary (blocking currentproof) 2. Motor Data Wilo-Star-E L N Heating.0.2680 27 .72 0.42 0.7/400 11 25/1-5 1205 . Solar thermal Motor data Wilo Catalogue A1 .0.19 – – 15/1-5-130 1205 .0.13 . with capacitor installed Speed Power consumption Current at 1~230 V 3~230 V n P1 I [1/min] [W] [A] Motor protection Capacitor Threaded cable connection – Capacity PG 3~400 V – [mF/VDB] – 1.0.0.Circulating pumps in glandless design 83 .2350 18 .0.72 0.19 – – not necessary (blocking currentproof) 1.42 0. Air-conditioning.0/400 11 25/1-5-130 1205 .2680 27 . Air-conditioning.0.31 – – not necessary (blocking currentproof) 2.2680 27 .7/400 11 25/1-3-130 1060 .2350 18 .0/400 11 25/1-3 1060 .0.72 0.42 0.13 . Systems Wilo-Star-E.31 – – not necessary (blocking currentproof) 2.13 .42 0.31 – – not necessary (blocking currentproof) 2..Heating.15 .7/400 11 30/1-3 1060 .2680 27 .15 .72 0.0/400 11 30/1-5 1205 .7/400 11 1060 . Cooling Terminal diagram PE Potable water circulation Blocking current-proof motor Single-phase AC motor 1~230 V.0/400 11 Switchgears and Control Devices Pump Management Systems 15/1-3-130 not necessary (blocking currentproof) Service/Accessories.2350 18 .19 – – not necessary (blocking currentproof) 1..13 .19 – – not necessary (blocking currentproof) 1. 50 Hz.15 .15 . Cooling Energy-saving pumps (single-head pumps) Terminal Diagrams. 5 30/1-3 Rp 11/4 G2 33 180 96 90 78 160 93 106 56 74 2.8 Subject to change without prior notice 09/2006 WILO AG .6 30/1-5 Rp 11/4 G2 33 180 96 90 78 160 93 106 56 74 2.4 25/1-3-130 Rp 1 G/112 33 130 96 65 78 160 93 106 56 74 2.Heating.2 25/1-5 Rp 1 G 11/2 33 180 96 90 78 160 93 106 56 74 2...2 15/1-5-130 Rp 1/2 G1 33 130 96 65 78 160 93 106 56 74 2. 84 Pipe connection/ nominal diameter Thread Rp G Pump dimensions a1 I0 l1 l2 l3 Weight about l4 b0 b1 b2 b3 [mm] – – – 15/1-3-130 Rp 1/2 G1 33 130 96 65 78 160 93 106 56 74 [kg] 2. Weights Wilo-Star-E Dimension drawing b1 l4 b2 l0 b3 l2 G l3 Rp/DN a1 b0 l1 Dimensions. Cooling Energy-saving pumps (single-head pumps) Dimensions. Weights Wilo-Star-E. Air-conditioning.7 25/1-5-130 Rp 1 G 11/2 33 130 96 65 78 160 93 106 56 74 2.5 25/1-3 Rp 1 G 11/2 33 180 96 90 78 160 93 106 56 74 2. Circulating pumps in glandless design 85 . Air-conditioning. Air-conditioning. Cooling Energy-saving pumps (single-head pumps) Wilo Catalogue A1 . Systems Solar thermal Potable water circulation Heating.Switchgears and Control Devices Pump Management Systems Service/Accessories. Cooling Heating. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems [°C] at max. with optional switching plug – – – – – – – – – – – Mains frequency [Hz] 50 50 50 50 50 50 50 50 50 50 50 Electrical connection • = available. [m3/h] Permitted field of application Temperature range for utilisation in heating. Heating water (In accordance with VDI 2035) • • • • • • • • • • • Water/glycol mixtures (max. ambient temperature +25 °C [°C] at max. standard version 230 230 230 230 230 230 230 230 230 230 230 Mains connection 3~ [V]. Cooling Energy-saving pumps (single-head pumps) Technical Data Wilo-TOP-E 25/1-7 30/1-7 30/1-10 40/1-4 40/1-10 50/1-6 50/1-7 50/1-10 65/1-10 80/1-10 100/1-10 Wilo-TOP-E. ambient temperature +40 °C [°C] – +20 to +110 – – – – – – – – – – – Maximum permitted total hardness in potable water circulation systems [°d] – – – – – – – – – – – Standard version for operating pressure pmax [bar] 10 10 10 6/10 6/10 6/10 6/10 6/10 6/10 Special version for operating pressure pmax [bar] – – 16 – 16 16 16 16 6 6 10 10 16 16 16 Pipe connections Screwed connection Rp 1 11/4 11/4 – – – – – – – – Nominal connection diameter DN – – – 40 40 50 50 50 65 80 100 Flange for mating flange PN 6. special version – – – – – – – – – – – Mains connection 1~ [V].5 9 11 18 15 24 27 32 62 62 Approved fluids (other fluids on request) Performance Maximum delivery head [m] Flow volume max. standard version – – – – – – – – – • • Mating flange for PN 16 flange. standard version – – – • • • • • • – – Support-bracket mounting (with horizontal shaft only). special version – – – – • • • • • • • Combination flange PN 6/10 for mating flanges PN 6 and PN 16.. 1:1. mixtures with more than 20 % glycol content require rechecking of the pumping data) • • • • • • • • • • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – – – – – – – – – – 7 7 11 4 10 7 7 10 9 10 10 6..5 6. standard version – – – – – – – – – – – Support-bracket mounting (with horizontal shaft only). standard version 230 230 230 230 230 230 230 230 230 230 230 Mains connection 3~ [V]. Air-conditioning. – = not available 86 Subject to change without prior notice 09/2006 WILO AG . ventilation & air conditioning systems at max.Heating. 5 0.5 3 3 3 3 3 95 °C 5 5 5 5 5 5 10 10 10 10 10 110 °C 11 11 11 11 11 11 16 16 16 16 16 Switchgears and Control Devices Pump Management Systems Service/Accessories.Heating.5 0. Air-conditioning. Cooling 100/1-10 80/1-10 65/1-10 50/1-10 50/1-7 50/1-6 40/1-10 40/1-4 30/1-10 30/1-7 25/1-7 Wilo-TOP-E. Systems • = available. TOP-E 65/1-10. Air-conditioning.5 0.5 0.. quency PWM conv. – = not available Wilo Catalogue A1 . Motor/electronics EN 61800-3 Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 Power electronics HighFrefreq.5 0. TOP E-80/1-10: Also as special version in red bronze (CC 491K) (CC 491K) Impeller Plastic (PPS -%40 GF) Shaft Stainless steel (X46 Cr13) Metal-impregnated carbon Solar thermal Bearing Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C 0..Circulating pumps in glandless design 87 . Cooling Energy-saving pumps (single-head pumps) Technical Data Wilo-TOP-E Heating. process High-frequency PWM procedure Frequency converter Protection class IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 Insulation class F F F F F F F F F F F Potable water circulation Electromagnetic compatibility Materials Pump housing Grey cast iron (EN-GJL-200) Grey cast iron (EN-GJL-250) TOP-E 30/1-7: Also as special version in red bronze TOP-E 50/1-7. 1 1 min .5 v 2 2. 75 20 [lgpm] max.5 5 1 175 3m 5m 4m 6m P1[W] 150 4 0.5 [m/s] 3 Wilo-TOP-E 30/1-10 11 1 ~ 230 V .5 3 1 Rp 1 0 [m/s] 2 Rp 11/4 1.5 4m m 10 200 min.Rp 11/4 10 1 ~ 230 V .5 400 P1[W] P1[ W] 10 200 7 20 Q 400 300 6 1.5 0 5 10 [m3/h] [l/s] 20 [lgpm] 6 15 Q 1. 6 5 5 4 4 3 3 2 2 min .5 5 1 0 2 3 max. 3 2 3 2 1 1 min.5 35 [lgpm] 0 0 1 0 2 0. 6 ma x.5 5 3 4 5 1 10 15 8m min. m H[m] ax H[m] . Cooling Energy-saving pumps (single-head pumps) Pump curves Wilo-TOP-E Pump curves WiloTOP-E Wilo-TOP-E 25/1-7. 6m 8m 2m 8 2 25 30 0 [m3/h] [l/s] 9 2.5 200 175 P1[W] 1 0 200 50 5m 4m 3m 2m 6m 100 75 min.5 Wilo-TOP-E 30/1-10 11 2. 8 9 2.5 5 3 4 5 1 10 15 max. 150 2m 1m 100 [m3/h] [l/s] 6 15 Q 1.5 1 1.Rp 1/Rp 11/4 ∆ 5 p- 5 v m ax 4 4 .5 [m/s] 3 0 12 0.Rp 11/4 10 ∆p ¨p -c 9 -v 9 8 8 7 H[m] 7 m H[m] 2 12 ax .5 0 7 Pump Curves 1 2 0.5 25 [m3/h] [l/s] 35 [lgpm] 30 6m 300 m 7 2 20 Q max.Heating. min . Air-conditioning. 0 0 0 1 2 3 4 0.5 3 1 Rp 1 [m/s] 2 Rp 11/4 1. 50 25 0 0 0 25 0 1 2 3 4 5 6 0 [m3/h] 0 1 2 3 4 5 [m3/h] 6 Wilo-TOP-E 30/1-10 'p-c (constant) 'p-v (variable) v 0 0.5 7 Wilo-TOP-E 25/1-7 Wilo-TOP-E 30/1-7 ∆p -c 6 Wilo-TOP-E 25/1-7 Wilo-TOP-E 30/1-7 6 1 ~ 230 V .5 1 1. 0 0 0 1 0 2 0. 5 10 125 125 min. 30/1-7 'p-c (constant) 'p-v (variable) v 0 v 1 0 2 0.Rp 1/Rp 11/4 1 ~ 230 V . 1m 100 0 88 100 0 1 2 3 4 5 6 7 8 9 [m3/h] 0 0 1 2 3 4 5 6 7 8 9 [m3/h] Subject to change without prior notice 09/2006 WILO AG . 4m 6 1. DN 40 4 ¨p ¨p -c 3 ma 3 H[m] x. 0 0 [lgpm] 30 2 4 6 10 3 20 [lgpm] 30 Q 200 max. 7m P1[W] P1[W] 400 5m 300 3m min. m 6 H[m] H[m] 6 5 ax . [m3/h] [l/s] 10 2 225 max.5 1 1. 175 150 2m 1m 3m 125 P1[W] 175 8 1 0 Q 225 P1[W] ma Potable water circulation H[m] -c 100 150 2m 1m 3m 125 100 min. x.Circulating pumps in glandless design 14 16 [m3/h] min.5 Wilo-TOP-E 40/1-4 1 ~ 230 V . 0 2 4 6 4m 5m 6m 100 1m 0 7m 8m 300 200 200 100 400 Switchgears and Control Devices Pump Management Systems 500 500 8 10 12 Wilo Catalogue A1 .5 2 2. 1 0 Service/Accessories. Systems -v 1 0 0 2 4 6 1 0 8 10 2 10 20 30 Q 700 12 3 40 14 4 0 16 [m3/h] [l/s] [lgpm] 50 0 0 2 4 6 1 0 8 10 2 10 20 30 Q 700 12 16 [m3/h] [l/s] 14 4 3 40 [lgpm] 50 max.DN 40 ¨p ma x.Heating.5 1 10 Solar thermal 'p-c (constant) 1. Cooling Energy-saving pumps (single-head pumps) Pump curves Wilo-TOP-E Wilo-TOP-E 40/1-4 'p-v (variable) v 0 0.5 [m/s] 3 10 ¨ p- Wilo-TOP-E 40/1-10 c 9 Wilo-TOP-E 40/1-10 9 1 ~ 230 V .5 1 1. 75 50 50 25 0 [m/s] 2 5 Wilo-TOP-E 40/1-4 0 Heating.5 [m/s] 2 0 5 0. 75 min.5 v 1 1.5 2 2. Air-conditioning.5 [m/s] 3 0 0.DN 40 8 8 7 7 1 ~ 230 V . 0 0 2 4 6 8 10 12 14 16 [m3/h] 89 . Cooling 'p-c (constant) 25 0 2 4 6 8 0 [m3/h] 10 0 2 4 6 8 [m3/h] 10 Wilo-TOP-E 40/1-10 'p-v (variable) v v 0 0. 2 2 1 1 min. 5 4 4 3 3 2 2 min . Air-conditioning. min . 0 0 2 4 6 8 1 0 10 2 10 3 20 0 [m3/h] [l/s] 200 min.DN 40 4 1 ~ 230 V . 600 600 max. Heating. 0 20 5 500 6m 300 90 15 4 3 600 max. 500 0 10 2 700 600 P1[W] 0 0 min. 12 14 3 20 30 4 40 50 0 [m3/h] [l/s] [lgpm] 0 0 2 4 6 8 1 0 Q 450 10 2 10 max. Cooling Energy-saving pumps (single-head pumps) Pump curves Wilo-TOP-E Wilo-TOP-E 50/1-6 'p-c (constant) 'p-v (variable) v 0 0. 4 ax . . 1 min 5m 3m 4m 2m 200 min. 350 3m 4m 2m 14 Q 400 350 12 3 20 450 400 P1[W] .DN 50 7 1 ~ 230 V . . 150 100 50 0 ax 2 1 0 m 4 H[m] H[m] . 3 3 2 2 1 m 4 1 min min . 0 0 0 0 5 1 10 2 10 20 15 4 3 30 40 50 20 5 60 6 0 [m3/h] [l/s] 80 [lgpm] 70 0 Q 700 5 1 10 20 30 40 50 5m P1[ W] 400 4m 3m 200 2m 100 60 5 10 6 [m3/h] [l/s] 80 [lgpm] 70 Q max.5 8 Wilo-TOP-E 50/1-6 Wilo-TOP-E 50/1-6 1 ~ 230 V . 150 6m 250 1m P1[W] 250 100 4 40 [m3/h] [l/s] [lgpm] 50 max.5 0 8 0. 15 20 [m3/h] 0 0 5 10 15 20 [m3/h] Subject to change without prior notice 09/2006 WILO AG .5 v 1 [m/s] 1. 6m 400 5m 300 4m 3m 200 1m 100 min.DN 50 7 c 6 6 ¨p -v m ax 5 5 H[m] H[m] . 300 30 5m 6m 200 300 min.DN 50 7 ¨p -c 6 6 5 5 ¨p - v m ax 3 2 3 0 0 2 4 6 8 1 0 10 2 10 min.DN 50 ¨ p- 1 ~ 230 V . 4 50 0 2 4 6 8 10 12 14 0 [m3/h] 0 2 4 6 8 10 12 14 [m3/h] Wilo-TOP-E 50/1-7 'p-c (constant) 'p-v (variable) v 0 v 1 3 [m/s] 2 0 8 1 3 [m/s] 2 8 Wilo-TOP-E 50/1-7 7 Wilo-TOP-E 50/1-7 1 ~ 230 V . Air-conditioning.5 1 [m/s] 1. 1m min. Cooling Energy-saving pumps (single-head pumps) Pump curves Wilo-TOP-E Wilo-TOP-E 50/1-10 'p-v (variable) 0 v 2 1 [m/s] 3 0 10 v 2 1 Heating.DN 50 8 ¨ 7 7 m p- v ax . 600 8m m 7 3m 6m 5m 4m 200 min.Heating. Systems ma . 2 1 0 0 0 5 10 1 2 10 20 15 4 3 30 40 50 20 5 25 7 6 60 70 80 0 [m3/h] [l/s] [lgpm] 90 P1[W] 9m 7m 10 20 30 40 50 20 5 60 70 [m3/h] [l/s] 25 7 6 80 [lgpm] 90 Q max.5 [m/s] 2 9 Wilo-TOP-E 65/1-10 Wilo-TOP-E 65/1-10 8 1 ~ 230 V . 800 5m 7m 600 5 1000 max. 0 0 15 4 3 400 5m 200 10 2 800 600 400 5 1 1000 max. 2 1 0 m ax 5 Potable water circulation H[m] 6 5 10 15 20 25 0 [m3/h] 0 5 10 15 20 [m3/h] 25 Wilo-TOP-E 65/1-10 'p-v (variable) v 0 0. Air-conditioning. 5 5 4 4 3 3 2 2 1 min.DN 65 8 7 7 6 6 ¨p -v ma x.Circulating pumps in glandless design 30 [m3/h] min. H[m] H[m] x.5 [m/s] 2 0 9 0. 800 0 0 0 Q 1000 P1[ W ] min.DN 50 8 1 ~ 230 V .DN 65 ¨p -c 1 ~ 230 V . Air-conditioning. Cooling 'p-c (constant) [m/s] 3 10 Wilo-TOP-E 50/1-10 Wilo-TOP-E 50/1-10 ¨p -c 9 9 1 ~ 230 V . 5 4 4 3 3 min. 6 H[m] .5 1 Solar thermal 'p-c (constant) v 1. 1 min Service/Accessories. 5 10 15 4 2 0 25 25 30 6 50 8 75 0 [m3/h] [l/s] [lgpm] 100 10 15 4 2 25 20 25 30 6 50 8 75 [m3/h] [l/s] [lgpm] 100 Q max. 0 0 5 10 15 20 25 30 [m3/h] 91 . 800 0 0 0 Q 1000 P1[W ] 20 3m 400 Switchgears and Control Devices Pump Management Systems 0 0 P1[W ] 0 600 7m 400 6m 5m 4m 200 200 min.5 1 1. 1m 0 0 5 10 15 20 25 Wilo Catalogue A1 . 5 1 1. 5 H[m] H[m] 9 1 ~ 230 V .Heating.DN 100 8 H[m] H[m] 9 1 ~ 230 V . 2 min.DN 80 8 4 . 1800 20 6 50 30 8 40 10 100 50 14 12 60 150 16 [m3/h] 18 [l/s] [lgpm] 200 Q max. 5 4 m ax 5 .5 10 40 50 60 [m3/h] 0 min.5 2 2. 2 5m 800 400 1000 200 10 20 30 5m 4m 400 200 0 7m 6m 8m 600 1m min.5 1 v 1.5 10 30 40 50 60 0 [m3/h] min.5 v 1 [m/s] 1.5 1 Wilo-TOP-E 100/1-10 Wilo-TOP-E 100/1-10 9 ¨p -c 7 7 6 6 m ax . min. 3 min. 2 1 1 0 0 10 2 20 6 4 0 30 8 50 40 10 100 50 14 12 60 150 16 0 [m3/h] 18 [l/s] [lgpm] 200 0 0 10 2 4 0 Q max. Cooling Energy-saving pumps (single-head pumps) Pump curves Wilo-TOP-E Wilo-TOP-E 80/1-10 'p-c (constant) 'p-v (variable) v 0 0. 1200 800 3m 600 92 ¨p 4 3 0 1 ~ 230 V . 1600 1600 9m 1200 1400 7m 1000 P1[W ] 1400 P1[ W] -v 3 min. 0 10 20 30 40 50 60 [m3/h] Subject to change without prior notice 09/2006 WILO AG .5 0 10 0. 1800 max.5 [m/s] 3 0 10 0.5 2 ¨p -c 1 ~ 230 V .DN 100 8 0 [m/s] 1. 1000 600 200 0 ax 5 4 3 0 [m/s] 3 Wilo-TOP-E 80/1-10 Wilo-TOP-E 80/1-10 9 P1[W] 2. Air-conditioning.DN 80 8 7 7 6 6 ¨p -v m m ax . 2 1 1 0 0 10 2 4 0 20 6 50 30 8 40 10 100 12 50 14 150 60 16 0 [m3/h] 18 [l/s] [lgpm] 200 0 0 10 2 20 6 4 0 Q 1800 50 30 8 40 10 100 12 50 14 150 60 16 [m3/h] 18 [l/s] [lgpm] 200 Q max. 1800 1600 1600 1400 1400 9m 1200 1200 P1[ W ] 7m 1000 5m 800 3m 600 400 200 0 10 20 7m 6m 8m 800 5m 4m 400 1m min. 0 10 20 30 40 50 60 [m3/h] Wilo-TOP-E 100/1-10 'p-c (constant) 'p-v (variable) v 0 0. 18 – 2.25 – 1. see Chapter “Wilo-Control Pump Management Systems.81 – integrated 1 x 7 / 1 x 11/1 x 13.1 – integrated 1 x 7 / 1 x 11/1 x 13.10 V for speed-controller operation +24V: Auxiliary voltage Ext.9 – integrated 1 x 7 / 1 x 11 / 1 x 13.2 – integrated 1 x 7 / 1 x 11/1 x 13.35 – 1.31 – integrated 1 x 7 / 1 x 11/1 x 13.9 – integrated 1 x 7 / 1 x 11/1 x 13. 250 V ~) For function.5 A 40/1-10 350 850 – 2850 25 – 625 0. Planning Guide” Potable water circulation Option: IF module PLR 1~ 230 V.9 – integrated 1 x 7 / 1 x 11 / 1 x 13. Air-conditioning. contact open: Pump “Off” Solar thermal 1~ 230 V. off: Control input Overriding “Off” for ext.5 B 80/1-10 1100 850 – 2850 60 – 1650 0. Service/Accessories.7 – integrated 1 x 7 / 1 x 11/1 x 13.33 – 7.9 0.Heating.2 – integrated 1 x 7 / 1 x 11/1 x 13.18 – 2.2 – 0.5 B 50/1-6 180 1000 – 2800 70 – 390 0. Systems Motor data 93 .81 0.5 A 30/1-7 90 1000 – 2800 30 – 200 0. 250 V ~) For function..7 0. load capacity 1 A.3 – 0.27– 4.2 0.5 B 100/1-10 1100 850 – 2850 60 – 1650 0. Motor Data Wilo-TOP-E Terminal diagram B Standard Standard L N Heating.2 – 0.33 – 7.33 – 7. see Chapter “Wilo-Control Pump Management Systems.31 0.3 – 0.Circulating pumps in glandless design Switchgears and Control Devices Pump Management Systems Wilo-TOP-E.33 – 7.5 A 50/1-7 350 850 – 2850 25 – 645 0.8 0.9 0. load capacity 1 A.2 – 0.5 B 50/1-10 450 850 – 2850 30 – 930 0.2 0. potential-free contact (NC contact): Contact closed: Pump enabled.18 – 2.25 – 1. 50 Hz Option: IF module PLR Option: IF module LON Option: IF module LON DP LON DP LON PLR DP PLR DP Twin-head pump management (2 pumps) Serial digital BA interface Serial digital LONWORKS interface Collective fault signal NC contact in accordance with VDI 3814.27– 4.28 – 4.1 0.5 A 40/1-4 90 1250 – 2700 60 – 200 0.5 B Wilo Catalogue A1 . Air-conditioning. 50 Hz 3~ 230 V.8 – integrated 1 x 7 / 1 x 11 / 1 x 13.75 0.5 A 30/1-10 180 900 – 2800 45 – 400 0. Cooling Energy-saving pumps (single-head pumps) Terminal Diagrams.5 B 65/1-10 570 850 – 2850 35 – 980 0. 50 Hz Rated power Speed Power consumption Current at 1~230V 3~230V Motor 3~400V protection Threaded cable connection Terminal diagram P2 n P1 I – PG – [W] [1/min] [W] [A] – – – 25/1-7 90 1000 – 2800 30 – 200 0..18 – 2.2 – 0.75 – integrated 1 x 7 / 1 x 11/1 x 13. 50 Hz L2 L3 DP: PLR: LON: SSM Twin-head pump management (2 pumps) Serial digital BA interface Serial digital LONWORKS interface Collective fault signal (NC contact in accordance with VDI 3814. Planning Guide” A/In: Control input 0 . off L N PE SSM L1 L3 PE SSM 0… 10V DP: PLR: LON: SSM L2 L3 L1 L2 L1 L2 3~ 230 V.35 – 1.9 0.28 – 4. Cooling Terminal diagram A PE SSM L1 L3 PE In SSM +24V Ext. Air-conditioning. see Planning Guide Permitted installation positions. see Planning Guide Dimension drawing C Dimension drawing D Pg Pg l0 l0 b3 b3 Permitted installation positions. see Planning Guide Dimension drawing E Dimension drawing F Pg Dimension drawing G ØD Øk Ød DN l0 b3 ØD Ø k L2 Ø k L1 Ød DN n x Ø d1 n x Ø d2 b1 b2 94 R 1/8 b2 n x Ø dL a1 a2 l1 Subject to change without prior notice 09/2006 WILO AG . Cooling Energy-saving pumps (single-head pumps) Dimensions.Heating. Weights Wilo-TOP-E Dimension drawing A Dimension drawing B Rp Rp l0 l0 b3 Pg b3 Pg G G a1 b1 a2 b2 b2 a1 b1 l1 a2 l1 b2 b2 Permitted installation positions. see Planning Guide b1 R 1/8 a1 b2 b2 a2 b1 b2 l1 R 1/8 a1 b2 a2 l1 Permitted installation positions. 5 E 95 130 371 137 152 200 33/35 E a1 I0 a2 l1 b1 b2 b3 [mm] 56 225 66 80 Potable water circulation Wilo-TOP-E. of bolt holes Wilo Catalogue A1 . Weights Wilo-TOP-E Pipe connection/ nominal diameter Thread Rp/DN G – – Rp 1 G 11/2 180 34 30/1-7 Rp 11/4 G2 180 34 64 232 66 30/1-10 Rp 11/4 G2 180 40 68 257 73 40/1-4 40 – 220 54 76 237 83 40/1-10 40 – 250 57 88 306 50/1-6 50 – 240 39 82 275 50/1-7 50 – 280 63 82 50/1-10 50 – 280 69 91 65/1-10 65 – 340 79 80/1-10 80 – 360 100/1-10 100 – 360 25/1-7 Pump dimensions Weight about Dimensional drawing PN 6/10 – [kg] – 125 5.0 E 100 368 118 134 200 26. Cooling Dimensions. drilled in accordance with EN 1092-2) 80 200 138 160 8 x 19 G Flange PN 6 (as per DIN 2531) 100 210 148 170 4 x 19 G Flange PN 16 (in accordance with DIN 2533.Circulating pumps in glandless design 95 .5/32. Heating.. Weights Flange dimensions Nominal diameter – DN – – Pump flange dimensions ØD Ød Ø kL1/kL2 [mm] Dimensional drawing n x Ø dL1/dL2 – [pcs.5 A 93 133 7..5 A 88 125 5. Air-conditioning.0 E 337 101 120 190 19.0 D 314 91 116 160 18. Systems Wilo-TOP-E.0 C 90 115 160 16.. Air-conditioning..0 E 78 112 133 13.5 B 103 125 10.0 E 95 130 371 137 152 200 30. x mm] – 40/1-4 40/1-10 Combination flange PN 6/10 (flange PN 16. in accordance with DIN 2533) 40 150 84 100/110 4 x 14/19 F 50/1-6 50/1-7 50/1-10 Combination flange PN 6/10 (flange PN 16. Cooling Energy-saving pumps (single-head pumps) Dimensions. in accordance with DIN 2533) 50 165 99 110/125 4 x 14/19 F 65/1-10 Combination flange PN 6/10 (flange PN 16.Heating. Switchgears and Control Devices Pump Management Systems n = No. drilled in accordance with EN 1092-2) 100 220 158 180 8 x 19 G 80/1-10 100/1-10 Solar thermal Flange Service/Accessories. in accordance with DIN 2533) 65 185 118 130/145 4 x 14/19 F Flange PN 6 (as per DIN 2531) 80 190 128 150 4 x 19 G Flange PN 16 (in accordance with DIN 2533. 10 V” (remote speed adjustment) Control input “Analogue in 0. TOP-ED 40/1-7 and TOP-ED 50/1-6) Control input “Overriding Min” Control input “Analogue in 0. – = not available 96 Subject to change without prior notice 09/2006 WILO AG . Cooling Energy-saving pumps (twin-head pumps) Equipment/Function Wilo-TOP-ED Wilo-TOP-ED Operating mode Speed-stage switching – Manual control mode (n=constant) • 'p-c for constant differential pressure • 'p-v for variable differential pressure • 'p-T for temperature-prompted differential pressure • Manual functions Setting the operating mode • Setting the differential-pressure setpoint • Setting to “Autopilot” (automatic setback mode) • Setting the pump to ON/OFF • Setting the speed (manual setting mode) • Setting the speed stages – Automatic functions Stepless power adjustment depending on the operating mode • “Autopilot” automatic setback mode • Deblocking function • Soft start • (not with TOP-ED 32/1-7.Heating. TOP-ED 40/1-7 and TOP-ED 50/1-6) – Signal and display functions Single/collective fault signal (potential-free NC contact) • (programmable with IR-Monitor) Collective fault signal (potential-free NC contact) • Individual run signal (potential-free NO contact) – Thermal winding contact (WSK. TOP-ED 40/1-7 and TOP-ED 50/1-6) Safety control – Full motor protection with integrated trip electronics • External control functions Control input “Overriding Off” • (not with TOP-ED 32/1-7. potential-free NC contact) – • = available.10 V” (remote setpoint adjustment) – • (not with TOP-ED 32/1-7. Air-conditioning. Cooling Energy-saving pumps (twin-head pumps) Equipment/Function Wilo-TOP-ED Wilo-TOP-ED Fault light • Direction-of-rotation telltale lamp – LC display for showing pump data and fault codes • Heating. Air-conditioning. Cooling Signal and display functions (Continued) Data exchange Infrared interface for wireless data exchange with IR-Monitor (see function table for IR-Monitor) • PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules • Possible with IF-Modul (accessories) Potable water circulation • Serial digital LON interface for connection to a LONWORKS network Possible with IF-Modul (accessories) Twin-head pump management (twin-head pump or 2 single-head pumps) (Twin-head pump management with 2 single-head pumps only possible if the equivalent twin-head pump is listed in the Wilo catalogue) Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration) Addition operation (efficiency-optimised peak-load cut-in and out) • Different combinations with IF-Modul (accessories) possible (see Chapter “Wilo-Control Pump Management Systems”) • Different combinations with IF-Modul (accessories) possible (see Chapter “Wilo-Control Pump Management Systems”) Double switchover valve in pump housing • Cable entry possible on both sides – Quick connection with spring clips – Integrated air extraction fitting for automatic rapid ventilator Rp 3/8 – Plug-in slot for optional expansion with WiloIF-Moduls • Blocking current-proof motor – Including seals for threaded connection (loose) – Including installation and operating instructions • Including thermal insulation – Including washers for flange bolts (for DN 32 .Heating. Air-conditioning.DN 65 nominal connection diameters) • Including 1. Systems – Switchgears and Control Devices Pump Management Systems Wrench attachment point on pump body Solar thermal Equipment/Scope of delivery • = available.Circulating pumps in glandless design 97 .8 m power cable with grounding plug – Integrated non-return valve – Integrated ball shutoff valve – Including time switch – Service/Accessories. – = not available Wilo Catalogue A1 . standard version 230 230 230 230 230 230 230 230 Mains connection 3~ [V]. standard version 230 230 230 230 230 230 230 230 Mains connection 3~ [V]. Air-conditioning. standard version – – – – – – – • Mating flange for PN 16 flange. with optional switching plug – – – – – – – – Mains frequency [Hz] 50 50 50 50 50 50 50 50 Electrical connection • = available. Cooling Energy-saving pumps (twin-head pumps) Technical Data Wilo-TOP-ED Wilo-TOP-ED. standard version • • • • • • • – Support-bracket mounting (with horizontal shaft only). [m3/h] Permitted field of application Temperature range for utilisation in heating. – = not available 98 Subject to change without prior notice 09/2006 WILO AG . ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max.. 1:1. mixtures with more than 20% glycol content require rechecking of the pumping data) • • • • • • • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – – – – – – – 7 7 10 7 7 10 9 10 10 23 27 24 39 43 59 93 Approved fluids (other fluids on request) Performance Maximum delivery head [m] Flow volume max. ventilation and A/C systems at max. special version – • • • • • • • Combination flange PN 6/10 for mating flanges PN 6 and PN 16. ambient temperature +25 °C [°C] at max. 32/1-7 40/1-7 40/1-10 50/1-6 50/1-7 50/1-10 65/1-10 80/1-10 Heating water (In accordance with VDI 2035) • • • • • • • • Water/glycol mixtures (max.. standard version – – – – – – • • Support-bracket mounting (with horizontal shaft only).Heating. ambient temperature +40 °C [°C] Maximum permitted total hardness in potable water circulation systems [°d] Standard version for operating pressure pmax [bar] Special version for operating pressure pmax [bar] – +20 to +110 – – – – – – – – – – – – – – – – 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6 – 16 16 16 16 16 16 10 16 Pipe connections Screwed connection Rp – – – – – – – – Nominal connection diameter DN 32 40 40 50 50 50 65 80 Flange for mating flange PN 6. special version – • • • • • – – Mains connection 1~ [V]. . Systems Solar thermal • = available.Circulating pumps in glandless design 99 . PWM process Frequency converter Protection class IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 Insulation class F F F F F F F F Pump housing Potable water circulation Materials Grey cast iron (EN-GJL-250) Impeller Plastic (PPS . Air-conditioning.5 3 3 3 3 95 °C 5 5 5 5 10 10 10 10 110 °C 11 11 11 11 16 16 16 16 Switchgears and Control Devices Pump Management Systems Service/Accessories.5 0. Air-conditioning. 40/1-7 40/1-10 50/1-6 50/1-7 50/1-10 65/1-10 80/1-10 Heating.5 0.40% GF) Shaft Stainless steel (X46 Cr13) Bearing Metal-impregnated carbon Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C 0. Cooling Energy-saving pumps (twin-head pumps) Technical Data Wilo-TOP-ED Wilo-TOP-ED.Heating. – = not available Wilo Catalogue A1 .. Cooling 32/1-7 Motor/electronics Electromagnetic compatibility EN 61800-3 Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 Power electronics High-frequency PWM Frequency procedure converter High-freq.5 0. 5 6 5 H[m] 1 Wilo-TOP-ED 32/1-7 1 ~ 230 V . 700 100 6 Q 900 0 20 5 P1[W] 0 10 15 20 Wilo-TOP-E 50/1-6 25 [m3/h] 200 0 P1- min. 5 4 3 3 2 2 1 . 100 0 5 10 15 20 Wilo-TOP-E 50/1-6 25 [m3/h] Subject to change without prior notice 09/2006 WILO AG . 300 6m 250 200 5m 4m 3m 2m 150 100 100 P1- min. Air-conditioning. 4 H[m] .5 0 3 4 5 1 6 7 1. Cooling Energy-saving pumps (twin-head pumps) Pump curves Wilo-TOP-ED Wilo-TOP-ED 32/1-7 'p-c (constant) 'p-v (variable) v 0 0.DN 32 ¨p 6 0. 50 0 2 5 4 0 1.Heating.5 2 2.5 7 [m/s] 3 0 Wilo-TOP-ED 32/1-7 + -c m ax 2.DN 40 7 ¨p 1 ~ 230 V . 3 3 2 2 1 min 1 min . 0 0 0 5 1 10 10 2 20 15 4 3 30 40 50 60 800 600 P1[W] 70 80 25 7 90 0 [m3/h] [l/s] 5m 3m 6m 500 4m 5 30 40 50 20 5 60 6 70 80 25 7 90 [m3/h] [l/s] [lgpm] Q 800 max. 50 0 1 2 3 4 5 6 Wilo-TOP-E 30/1-7 7 8 10 [m3/h] 9 Wilo-TOP-ED 40/1-7 'p-c (constant) 'p-v (variable) v v 0 1 2 3 4 5 0 [m/s] 1 2 3 4 5 [m/s] 8 8 Wilo-TOP-ED 40/1-7 Wilo-TOP-ED 40/1-7 1 ~ 230 V . 0 0 1 2 0.5 7 0 1 2 3 4 5 6 Wilo-TOP-E 30/1-7 7 8 0 10 [m3/h] 9 P1- min. . 300 2m 7 1.DN 32 + ¨p -v ma x.5 1 v 1. .5 2 20 Q 400 [lgpm] 30 250 1 2 0. ax 4 m H[m] -v m 5 mi 1 min n.DN 40 7 + + -c 6 6 ¨p H[m] ax .5 10 8 350 0 10 [m3/h] [l/s] 9 2. 0 20 15 4 3 400 200 100 10 10 2 600 1m 300 5 1 900 2m 400 0 0 0 [lgpm] max.5 350 3m P1[ W ] 6m 0 0 400 max.5 2 20 Q [lgpm] 30 max.5 0 3 4 5 1 6 4m 5m 10 1m 200 150 8 10 [m3/h] [l/s] 9 2.5 [m/s] 3 1 ~ 230 V . 700 4m 3m 6m 500 5m 2m 300 P1- min. 0 0 0 5 1 10 10 2 20 15 4 3 30 40 50 60 6 70 80 25 7 90 [m3/h] [l/s] [lgpm] 800 5m 600 6m 500 400 3m 1m 10 10 2 20 15 4 3 30 40 50 20 5 60 6 70 80 25 7 90 [m3/h] [l/s] [lgpm] Q 800 max. Cooling Energy-saving pumps (twin-head pumps) Pump curves Wilo-TOP-ED Wilo-TOP-ED 40/1-10 'p-v (variable) v 0 1 2 v 3 4 5 [m/s] 0 11 1 2 3 11 10 1 ~ 230 V . 1 0 0 5 10 1 2 0 15 4 3 25 20 5 25 7 6 50 0 [m3/h] [l/s] [lgpm] 75 5 1 10 2 0 Q 1200 0 0 15 4 3 25 20 5 25 7 6 50 [m3/h] [l/s] [lgpm] 75 Q 1200 max.DN 50 7 ¨p 1 ~ 230 V . 100 0 5 1 900 max. n. 700 0 0 0 Q 900 P1[W] 20 5 0 P1[W] 0 Switchgears and Control Devices Pump Management Systems 1 .Circulating pumps in glandless design Wilo-TOP-E 50/1-6 200 25 0 P1- min. 1 0 ax 6 min Potable water circulation H[m] 6 . Systems 5 . 1000 max. Air-conditioning. m H[m] -v m 5 0 5 10 15 20 Wilo Catalogue A1 . 7m 8m 800 P1[W] P1[ W ] 1000 5m 6m 600 0 P 1- 1m Wilo-TOP-E 40/1-10 5 5m 4m P1- 200 Wilo-TOP-E 40/1-10 min. min. Cooling 'p-c (constant) 8 ¨p -v 7 7 ma x. ax 4 Service/Accessories. Air-conditioning. 100 [m3/h] 0 5 10 15 20 Wilo-TOP-E 50/1-6 25 [m3/h] 101 . 700 4m 2m 4m 600 6m 500 3m 5m 2m 400 300 300 200 P1- min.DN 40 + ¨p 4 5 1 ~ 230 V . H[m] m 5 5 4 4 3 .DN 40 + 9 -c 8 [m/s] Wilo-TOP-ED 40/1-10 Wilo-TOP-ED 40/1-10 10 9 Heating. 0 600 400 2m 200 7m 6m 3m 4m 400 8m 800 10 15 20 25 0 [m3/h] 0 5 10 15 20 25 [m3/h] Wilo-TOP-ED 50/1-6 'p-v (variable) v 0 1 Solar thermal 'p-c (constant) v 2 [m/s] 3 0 8 1 2 [m/s] 3 8 Wilo-TOP-ED 50/1-6 Wilo-TOP-ED 50/1-6 1 ~ 230 V .Heating.DN 50 7 + + -c 6 6 ¨p ax H[m] 4 3 3 2 2 1 mi mi n. 3 min 2 2 . 0 5 10 15 20 25 30 35 40 [m3/h] Subject to change without prior notice 09/2006 WILO AG . Air-conditioning.5 4 [m/s] 4. 0 0 0 5 10 0 20 15 4 2 40 20 25 60 8 80 0 35 [m3/h] 10 [l/s] 30 6 100 [lgpm] 120 Q 1400 10 0 20 15 4 2 40 20 25 60 8 80 100 P1[W] 4m 3m 2m 600 max.5 v 2. 1 mi n. 8m 7m 6m 5m 4m P1- Wilo-TOP-E 50/1-10 min. 5 4 4 3 3 2 2 min .5 0 8 0.5 2 3 3. 4 4 3 3 2 2 1 mi n. 5 5 ma H[m] H[m] x. 1 1 mi n.5 1 1. H[m] -v 5 m ax .5 2 3 3.Heating.DN 50 7 ¨ p- c 1 ~ 230 V .DN 50 9 + ¨ p- v 3 2 10 Wilo-TOP-ED 50/1-10 9 1 + ¨p 6 6 m H[m] ax .5 'p-v (variable) 1 1.5 v 2. 10 15 20 25 30 Wilo-TOP-E 50/1-10 35 40 [m3/h] 0 0 5 10 2 0 Q 2000 1800 1600 1400 1200 1000 800 600 400 200 0 0 102 10 2 P1[W] 0 25 15 4 50 20 25 6 30 8 75 100 35 10 125 40 [m3/h] [l/s] [lgpm] Q 2000 1800 1600 1400 1200 1000 800 600 400 200 0 max. 0 0 5 P1[W] 0 25 15 4 20 25 6 50 30 8 75 100 35 10 0 40 [m3/h] [l/s] [lgpm] 125 max. Cooling Energy-saving pumps (twin-head pumps) Pump curves Wilo-TOP-ED Wilo-TOP-ED 50/1-7 'p-c (constant) 0 0.DN 50 7 + 6 + 6 ¨p ma -v x. 8m 7m 6m 5m 4m 3m 2m P1- 1m 5 min. min. 6m 800 5m 1m P 1- Wilo-TOP-E 50/1-7 3m 5 P1- 200 Wilo-TOP-E 50/1-7 min. 1000 P1[W] 5 1400 1200 0 0 0 10 15 20 25 30 35 0 [m3/h] 0 5 10 15 20 25 30 35 [m3/h] Wilo-TOP-ED 50/1-10 'p-c (constant) 0 'p-v (variable) 1 v 3 2 10 4 [m/s] 5 0 1 ~ 230 V . 0 4m 600 400 400 200 [lgpm] 120 Q 1000 5m 6m 800 35 [m3/h] 10 [l/s] 30 6 1200 max.5 4 4.5 [m/s] 8 Wilo-TOP-ED 50/1-7 Wilo-TOP-ED 50/1-7 1 ~ 230 V .DN 50 c 4 8 8 7 7 [m/s] 5 Wilo-TOP-ED 50/1-10 1 ~ 230 V . DN 80 9 + ¨p 1 10 Wilo-TOP-ED 80/1-10 9 Solar thermal 'p-c (constant) + ¨p -v m H[m] ax 4 . 0 0 0 0 10 20 2 4 20 40 30 8 6 60 80 100 Q 2000 50 14 [m3/h] [l/s] 180 [lgpm] 40 10 120 12 140 160 0 0 0 0 10 20 2 4 20 40 30 6 60 80 10 100 Q 2000 50 14 [m3/h] [l/s] 180 [lgpm] 40 8 120 12 140 160 max.DN 80 -c 2 3 8 8 7 7 [m/s] 4 Wilo-TOP-ED 80/1-10 1 ~ 230 V . mi n. 0 0 10 20 30 40 50 60 70 80 90 [m3/h] 103 .Circulating pumps in glandless design 80 90 [m3/h] P1- Wilo-TOP-E 80/1-10 min. 0 20 30 40 0 [m3/h] 50 0 10 20 30 40 [m3/h] 50 Wilo-TOP-ED 80/1-10 'p-v (variable) v 0 1 2 v 3 10 [m/s] 4 0 1 ~ 230 V . 1600 7m 5m 4m 3m 6m 1200 800 P1[W] P1[W] 1600 7m 1200 6m 5m 4m 800 2m 400 P1- 1m 400 Wilo-TOP-E 65/1-10 0 10 P1- Wilo-TOP-E 65/1-10 min.5 Wilo-TOP-ED 65/1-10 ¨p -v 6 ma ma x.5 9 3 4 [m/s] 3.Heating.5 0 1 ~ 230 V . 3000 70 20 Switchgears and Control Devices Pump Management Systems H[m] 5 0 m 6 .DN 65 + ¨p -c 0. 30 280 90 [m3/h] [l/s] 320 [lgpm] 8m 7m 2000 6m 5m 4m 1000 P1- 1m 40 24 max. min.5 9 Wilo-TOP-ED 65/1-10 8 Heating. Cooling 'p-c (constant) 3 1 ~ 230 V . Cooling Energy-saving pumps (twin-head pumps) Pump curves Wilo-TOP-ED Wilo-TOP-ED 65/1-10 'p-v (variable) v v 0 0. max. Service/Accessories. Systems ax 6 50 60 Wilo-TOP-E 80/1-10 70 Wilo Catalogue A1 . 3000 7m P1[W] P1[W] 8m 80 Q 4000 max. H[m] H[m] x.5 2 2. 2 min 2 1 . Air-conditioning.5 1 1.DN 65 + 8 7 7 4 [m/s] 3. 1 0 0 0 10 20 4 40 80 30 8 40 12 120 50 160 60 16 200 70 20 240 80 24 280 0 90 [m3/h] [l/s] 320 [lgpm] 0 Q 4000 0 0 10 20 4 40 80 30 8 40 12 120 50 160 60 16 200 240 6m 2000 5m 4m 3m 2m 1000 0 0 10 20 min.5 1 1. 5 5 4 4 3 3 2 2 1 1 min Potable water circulation 6 . 5 4 3 3 min .5 2 2. Air-conditioning. 1 0.1 – integrated 1 x 7 / 1 x 11/1 x 13.1650 0..2850 30 .18 ..33 . off L N PE SSM L1 L3 PE SSM 0… 10V 1~ 230 V. Cooling Energy-saving pumps (twin-head pumps) Terminal Diagrams.2 . see Chapter “Wilo-Control Pump Management Systems.7 0.28 .2850 25 .5 B – integrated 1 x 7 / 1 x 11/1 x 13.2800 70 .2850 25 .625 0.980 80/1-10 1100 850 . 50 Hz L2 L3 L2 L3 L1 L2 L1 L2 3~ 230 V. contact open: Pump “Off” Motor data Wilo-TOP-ED. Motor Data Wilo-TOP-ED Terminal diagram A Terminal diagram B Standard L N Standard PE SSM L1 L3 PE SSM In +24V Ext.5 B 0.5 B 50/1-10 450 850 .2. 50 Hz Option: IF module LON Option: IF module PLR Option: IF module LON DP LON DP LON PLR DP PLR DP Twin-head pump management (2 pumps) Serial digital BA interface Serial digital LONWORKS interface Collective fault signal (NC contact in accordance with VDI 3814. 250 V ~) For function. see Chapter “Wilo-Control Pump Management Systems.5 A 40/1-7 180 1000 .27 . 50 Hz 3~ 230 V.200 0.2800 30 .27 .18 .2800 70 . Air-conditioning.2.7.390 0.5 B 50/1-6 180 1000 .1.4.2. 104 Nominal power Speed Power consumption Current at 1~230 V 3~230 V 3~400 V Motor protection Threaded cable connection Terminal diagram P2 n P1 I – PG – [W] [1/min] [W] [A] – – – 32/1-7 90 1000 .2 – integrated 1 x 7 / 1 x 11/1 x 13.35 .81 – integrated 1 x 7 / 1 x 11/1 x 13.35 .2850 60 . load capacity 1 A.930 0.28 .645 0. potential-free contact (NC contact): Contact closed: Pump enabled.4.1. Planning Guide” A/In: Control input 0 .35 . Planning Guide” DP: PLR: LON: SSM Twin-head pump management (2 pumps) Serial digital BA interface Serial digital LONWORKS interface Collective fault signal (NC contact in accordance with VDI 3814.2 0.7 – integrated 1 x 7 / 1 x 11/1 x 13.10 V for speed-controller operation +24V: Auxiliary voltage Ext. off: Control input Overriding “Off” for ext. 250 V ~) For function.Heating.81 0.18 .75 – integrated 1 x 7 / 1 x 11/1 x 13.31 0. 50 Hz Option: IF module PLR DP: PLR: LON: SSM 1~ 230 V.4.7 – integrated 1 x 7 / 1 x 11/1 x 13.1.0.7.35 .9 – integrated 1 x 7 / 1 x 11/1 x 13.0.2850 35 .5 B Subject to change without prior notice 09/2006 WILO AG .9 0. load capacity 1 A.390 0.75 0.4.18 .2.31 65/1-10 570 850 .7 0.2 .5 A 40/1-10 350 850 .1.5 A 50/1-7 350 850 .33 . Heating. Cooling Energy-saving pumps (twin-head pumps) Dimensions.Circulating pumps in glandless design 105 . Weights Wilo-TOP-ED Heating. Cooling Dimension drawing A q2 q1 R 1/8 k1 l0 a m b1 k2 Pg Potable water circulation l1 R 1/8 Permitted installation positions. Air-conditioning. see Planning Guide Wilo Catalogue A1 . see Planning Guide Dimension drawing C q2 q1 k1 k2 m l0 a c b1 M10 l1 Switchgears and Control Devices Pump Management Systems Pg R 1/8 l2 Permitted installation positions. Air-conditioning. Systems Permitted installation positions. see Planning Guide Dimension drawing B q2 q1 R 1/8 k1 k2 Pg l1 R 1/8 Solar thermal l0 a c m b1 M10 Service/Accessories. Cooling Energy-saving pumps (twin-head pumps) Dimensions..5 62 179 169 225 132 165 185 198 33. Weights Wilo-TOP-ED Dimension drawing D Dimension drawing E ØD Øk Ød DN ØD Ø k L2 Ø k L1 Ød DN n x Ø d1 n x Ø dL n x Ø d2 Dimension drawing F 18 50 18 l 30 p 30 18 50 30 Dimensions.0 B/F 40/1-10 40 250 135 306 75 64 178 172 225 132 165 185 198 32.5 69 198 192 228 157 195 197 210 38. Air-conditioning.0 C/F 80/1-10 80 360 205 371 100 94 249 231 240 180 205 240 256 59. Pipe connection/ Nominal diameter DN Pump dimensions I0 m l1 c a – k1 k2 l p b1 q1 q2 [mm] Weight about Dimension drawing PN 6/10 – [kg] – 32/1-7 32 220 115 232 - 39 126 119 - - 124 135 158 15.Heating.0 C/F Note for support-bracket mounting: For all bores with M10 threads for support-bracket mounting for versions TOP-ED 40 and TOP-ED 50 are obtainable upon request.0 C/F 50/1-10 50 280 155 337 82. 106 Subject to change without prior notice 09/2006 WILO AG .0 B/F 50/1-7 50 280 160 314 82.5/61.5 80 223 209 225 162 205 208 220 51.0 C/F 50/1-6 50 280 160 275 82. Weights Wilo-TOP-ED.5 36 150 143 172 113 132 149 176 24.0 C/F 65/1-10 65 340 185 368 92..0 A 40/1-7 40 250 135 267 73 44 150 143 172 108 132 149 176 22. drilled in accordance with EN 1092-2) 80 200 138 160 8 x 19 E [mm] Heating. Weights Wilo-TOP-ED Flange dimensions Nominal diameter – DN – – 32/1-7 Combination flange PN 6/10 (flange PN 16.Circulating pumps in glandless design 107 . in accordance with DIN 2533) 50 65/1-10 Combination flange PN 6/10 (flange PN 16. in accordance with DIN 2533) 40 150 50/1-6 50/1-7 50/1-10 Combination flange PN 6/10 (flange PN 16.. Cooling Energy-saving pumps (twin-head pumps) Dimensions.. in accordance with DIN 2533) 32 140 78 40/1-7 40/1-10 Combination flange PN 6/10 (flange PN 16. Switchgears and Control Devices Pump Management Systems Service/Accessories. Air-conditioning.Heating. Cooling Flange Potable water circulation Wilo-TOP-ED. in accordance with DIN 2533) 80/1-10 Pump flange dimensions ØD Ød Ø kL1/kL2 Dimensional drawing n x Ø dL1/dL2 – [pcs. x mm] – 90/100 4 x 14/19 D 88 110 4 x 14/19 D 165 102 125 4 x 14/19 D 65 185 122 145 4 x 14/19 D Flange PN 6 (as per DIN 2531) 80 190 128 150 4 x 19 E Flange PN 16 (in accordance with DIN 2533. of bolt holes Wilo Catalogue A1 . Systems Solar thermal n = No. Air-conditioning. Air-conditioning. Cooling Automatic pumps (single-head pumps) Series overview Wilo-Smart ces Repla-Star-A o l Wi oStar) (Aut H[m] Series: Wilo-Smart Wilo-Smart 5 4 Sm art 3 25 /3 Sm art 25 0/ > Single-head pumps: • Automatic circulating pumps with screw connection > Application: • Hot-water heating systems of all kinds 6 /30 2 /4 1 0 0 108 0.5 1 1.5 2 2.5 3 Q[m³/h] Subject to change without prior notice 09/2006 WILO AG .Heating. . . . Cooling Automatic pumps (single-head pumps) Series overview Wilo-Smart > Additional information: • Planning Guide: . . . . . • Technical Data: . . . . • Operational reliability thanks to automatic deblocking function. . . . . . . Heating. . . . • Service/Accessories: . • Terminal Diagrams. . . • Dimensions. . Ex-works setting suitable for 80% of all heating systems requirements.Heating. . . • Pump Curves: . . . . . . . . .Circulating pumps in glandless design 109 . . A special bronze filter prevents particles from entering the motor space. . . . . . Motor Data:. . . . . Page: 6 110 112 114 115 115 325 Switchgears and Control Devices Pump Management Systems Service/Accessories. . . . Air-conditioning. . . . . . . . . . . . . . . • Equipment/Function: . . . . Air-conditioning. . . . . . . . . . . . . . . . • The Wilo-Smart automatic control mode prevents flow noise in the heating system and reduces power consumption. Weights: . . Cooling Series: Wilo-Smart Wilo Catalogue A1 . . . . . . . . Systems Solar thermal Potable water circulation > Product advantages: • Simple pipe connection thanks to the safe and practical wrench attachment point on the pump body. Simple selection of the 3 pre-programmed control channels is accomplished with the “red button”. • Secure electrical connection through ergonomically optimised terminal box. . Quick connection with spring clips • Easy operation. . . . . . . . – = not available 110 Subject to change without prior notice 09/2006 WILO AG . Air-conditioning.Heating.10 V” (remote setpoint adjustment) – Signal and display functions Single/collective fault signal (potential-free NC contact) – Collective fault signal (potential-free NC contact) – Individual run signal (potential-free NO contact) – Thermal winding contact (WSK. potential-free NC contact) – • = available. Cooling Automatic pumps (single-head pumps) Equipment/function Wilo-Smart Wilo-Smart Operating modes Speed-stage switching • Manual control mode (n=constant) – Differential pressure control • dp-c for constant differential pressure • dp-v for variable differential pressure – dp-T for temperature-controlled differential pressure – Manual functions Setting the operating mode – Setting the differential-pressure setpoint – Setting to “Autopilot” (automatic setback mode) – Setting the pump to ON/OFF – Setting the speed (manual setting mode) – Setting the speed stages – Setting the control channels 3 Automatic functions Stepless power adjustment depending on the operating mode – “Autopilot” automatic setback mode – Deblocking function • Soft start – Safety control • Full motor protection with integrated trip electronics – External control functions Control input “Overriding Off” – Control input “Overriding Min” – Control input “Analogue In 0 .10 V” (remote speed adjustment) – Control input “Analogue In 0 . – = not available Wilo Catalogue A1 . Air-conditioning. Systems • Switchgears and Control Devices Pump Management Systems Wrench attachment point on pump body Solar thermal Equipment/Scope of delivery • = available.Heating.Circulating pumps in glandless design 111 .DN 65 nominal connection diameters) – Including 1. Cooling Signal and display functions (Continued) Infrared interface for wireless data exchange with IR-Monitor (see IR-Monitor function table) – PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules – Serial digital LON interface for connection to a LONWORKS network – Potable water circulation Data exchange Twin-head pump management (twin-head pump or 2 single-head pumps) Main/standby operation (automatic fault-actuated duty changeover/time-sensitive pump alteration) – Addition operation (efficiency-optimised peak-load cut-in and out) – Double switchover valve in pump housing – Cable entry possible on both sides – Wilo quick connection with spring clips • Integrated air extraction fitting for automatic rapid ventilator Rp 3/8 – Plug-in slot for optional expansion with WiloIF-Moduls – Blocking current-proof motor • Particle filter • Including seals for threaded connection (loose) • Including installation and operating instructions • Including thermal insulation – Including washers for flange bolts (for DN 32 .8 m power cable with grounding plug – Integrated non-return valve – Integrated ball shutoff valve – Including time switch – Service/Accessories. Air-conditioning. Cooling Automatic pumps (single-head pumps) Equipment/function Wilo-Smart Wilo-Smart Fault light – Direction-of-rotation telltale lamp – LC display for showing pump data and fault codes – Heating. with optional switching plug – – – – Mains frequency [Hz] 50 50 50 50 Approved fluids (other fluids/media on request) Performance Maximum delivery head [m] Flow volume max..5 3. 25/4 30/4 25/6 30/6 Heating water (In accordance with VDI 2035) • • • • Water/glycol mixtures (max. standard version – – – – Flange for mating flange PN 16. Cooling Automatic pumps (single-head pumps) Technical Data Wilo-Smart Wilo-Smart. standard version – – – – Support-bracket mounting (with horizontal shaft only). special version – – – – Combination flange PN 6/10 for mating flanges PN 6 and PN 16. ambient temperature of +25 °C [°C] at max. [m3/h] Permitted field of application Temperature range for utilisation in heating.. ventilation & air conditioning systems at max. standard version – – – – Mains connection 3~ [V]. Air-conditioning. – = not available 112 Subject to change without prior notice 09/2006 WILO AG . mixtures with more than 20% glycol require checking of the pumping data) • • • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – – – 4 4 6 6 3 3 3. ambient temperature +40 °C [°C] Pipe connections Electrical connection • = available.Heating. 1:1. special version – – – – Mains supply connection 1~ [V]. standard version – – – – Support-bracket mounting (with horizontal shaft only).5 – +2 °C to +95 °C – +2 °C to +95°C – +2 °C to +95 °C – +2 °C to +95 °C Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C] – – – – Maximum permitted total hardness in potable water circulation systems [°d] – – – – Standard version for operating pressure pmax [bar] 10 10 10 10 Special version for operating pressure pmax [bar] – – – – Screwed connection Rp 1 11/4 1 11/4 Nominal connection diameter flange DN – – – – Flange for mating flange PN 6. standard version 230 230 230 230 Mains supply connection 3~ [V]. Air-conditioning.Circulating pumps in glandless design 113 .5 95°C 3 3 3 3 Switchgears and Control Devices Pump Management Systems Service/Accessories.5 0.. Systems Solar thermal • = available. Cooling Wilo-Smart.5 0. Cooling Automatic pumps (single-head pumps) Technical Data Wilo-Smart 25/4 30/4 25/6 30/6 EN 61800-3 EN 61800-3 EN 61800-3 EN 61800-3 Emitted interference EN 61000-6-3 EN 61000-6-3 EN 61000-6-3 EN 61000-6-3 Immunity to interference EN 61000-6-2 EN 61000-6-2 EN 61000-6-2 EN 61000-6-2 – – – – Protection class IP 42 IP 42 IP 42 IP 42 Insulation class F F F F Heating. – = not available Wilo Catalogue A1 .5 0. Motor/electronics Electromagnetic compatibility Power electronics Materials Grey cast iron (EN-GJL-200) Impeller Potable water circulation Pump housing Plastic (PP – 40% GF) Shaft Stainless steel (X40 Cr13) Bearing Metal-impregnated carbon Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50°C 0.Heating.. Air-conditioning. 5 0.5 1 0.0 Subject to change without prior notice 09/2006 WILO AG .75 5 7.5 [lgpm] 3.5 2.5 [m3/h] Q 80 40 60 P1[W] P1[W] 50 30 40 20 0 114 2.5 2. Rp1¼ 4 Rp1 [m/s] Rp1¼ 1.5 2 0.5 [m3/h] 1.5 1.5 1. Air-conditioning.5 1.5 3.5 0 6 1 Wilo-Smart 25/4 Wilo-Smart 30/4 Wilo-Smart 25/6 Wilo-Smart 30/6 1~230V . 30/6 v 0.0 1.5 3.0 [l/s] 12.0 0.5 1.25 2.5 10 0 3. Rp1¼ 5 4 H [m] H [m] 3 3 2 2 1 1 0 0 0 0 0.5 1 1 0.5 0 Rp1 [m/s] Rp1¼ 1.75 5 7.Rp1.0 2.Heating.5 2.5 0 5 v 0.25 2.5 [lgpm] 0 0 0.0 0.0 1.5 3 0.5 [m3/h] 20 0 0.5 [m3/h] 1.5 0 1~230V .0 2.0 2. 30/4 Wilo-Smart 25/6.5 Q 10 3.5 0.Rp1.5 0 1 0.5 1.0 3.5 3.0 [l/s] 12. Cooling Automatic pumps (single-head pumps) Pump curves Wilo-Smart Wilo-Smart 25/4. 22 not necessary (blocking currentproof) 1.5 71 85 2.6 30/6 11/4 G2 180 97 90 79 34 117 93.2690 22 . 115 . Dimensions. Dimensions.6 25/6-130 Rp 1 G 1½ 130 97 65 79 34 117 93. Cooling Terminal diagram b1 G N PE l0 b4 L b2 x b2 l3 b3 l1 a Single-phase AC motor (EM) 2-pole .2640 28 .0/400 11 Solar thermal Speed Service/Accessories. 9 and 12 o’clock Motor data Power consumption Current Motor protection Capacitor Threaded cable connection n P1 I – Capacity PG [1/min] [W] [A] – [PF/VDB] – 1. Air-conditioning.2690 22 .2640 28 .3 25/6 Rp 1 G 1½ 180 97 90 79 34 117 93. Cooling Automatic pumps (single-head pumps) Wilo-Smart Terminal Diagram.31 not necessary (blocking currentproof) 2.5 71 85 2.31 not necessary (blocking currentproof) 2.72 0.5 71 85 2.10 .10 .. Weights Dimension drawing Heating.9 Rp Wilo Catalogue A1 .5 71 85 2. 6.0.72 0. Motor Data.5 71 85 2..0. Air-conditioning.4 25/4-130 Rp 1 G 1½ 130 97 65 79 34 117 93..49 0.49 0.Heating.7/400 11 25/4 1250 .Circulating pumps in glandless design Pump dimensions I0 l1 l3 l4 a b1 Weight about b2 b3 b4 [mm] – [kg] Switchgears and Control Devices Pump Management Systems Wilo-Smart.5 30/4 Rp 11/4 G2 180 97 90 79 34 117 93.1~230 V. Weights Pipe connection/ nominal diameter I Thread Rp/DN G – – 25/4 Rp 1 G 1½ 180 97 90 79 34 117 93.0/400 11 30/4 1250 .13 . Systems Wilo-Smart.0.5 71 88 2..0.7/400 11 30/6 1595 .13 . 50 Hz with integrated capacitor Potable water circulation l4 Motor horizontal Terminal-box position possible for 3.22 not necessary (blocking currentproof) 25/6 1595 . Air-conditioning. Wilo-TOP-RL H[m] Series: Wilo-Star-RS (ClassicStar) (max. cold-water systems and air-conditioning systems > Special features: • Obtainable with pump housing in red bronze in Version …RG • Obtainable in version …-130 with short overall length (130 mm) • Obtainable as a ventilation pump in Version …-RSL H [m] Series: Wilo-AXL (max. air-conditioning systems and closed cooling circuits 1 0 0 1 2 3 4 6 Q [m3/h] 5 H [m] Series: Wilo-TOP-RL (max.5 /7 30 2 > Single-head pumps: • Circulating pumps with screwed connection > Application: • Hot-water heating systems of all kinds.5 3 30/4 . industrial circulating systems. 25 0. Wilo-AXL. 5/4 30/ . industrial circulating systems. 30 6 /4 30/2 1 fied Modi s! serie .Heating.5 1 1. Cooling Standard pumps (single-head pumps) Series overview Wilo-Star-RS. industrial circulating systems.5 2 3 Q[m³/h] > Single-head pumps: • Circulating pumps with screwed connection > Application: • Hot-water heating systems of all kinds. air-conditioning systems and closed cooling circuits. 25 5 /7 4 . 2 RS 2 5/2. 0 0 /6. 2850 1/min) Wilo-ClassicStar 6 Sta 5 r-R S1 5/6 4 Star 3 -RS Star- 2 15/ 4. 1 0 0 116 1 2 3 4 5 6 7 8 9 Q[m3/h] Subject to change without prior notice 09/2006 WILO AG . 2440 1/min) Wilo-AXL 6 5 2 4 3 1 2 > Single-head pumps: • Circulating pumps with screwed connection > Application: • Hot-water heating systems of all kinds. 2660 1/min) Wilo-TOP-RL 6 5 30 /6. . . . . . . . . . Terminal box in 12-3-6-9-o'clock position • Easy. . . . . . • Dimensions. .Heating. . . . . . . • Equipment/Function: . . . . . . . . . . . . . . . 2850 1/min) Series: Wilo-AXL (max. . . . . . . . . . . . • Terminal Diagrams. . . . . . . Systems Series: Wilo-TOP-RL (max. . . . Wilo-AXL. . . . . . . . . • Technical Data: . • Service/Accessories: . . . . . . Wilo-TOP-RL > Additional information: • Planning Guide: . Weights:. . . • Switchgears and Control Devices: . . . . Page: 6 126 142 144 145 146 325 351 Potable water circulation > Product advantages: • Glandless pumps with 3 speed stages • Suitable for any installation position with horizontal shaft. Motor Data: . . . . . • Pump Curves: . . . . • Pump Management Systems Wilo-Control: . . . . . . . . . . . . . . . secure installation with the practical wrench attachment point on the pump body • Simplified electrical installation through the terminal box with removable threaded cable connection that can be used on both sides. Page: 6 126 138 140 140 141 325 351 > Additional information: • Planning Guide: . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . • Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . • Pump Curves: . • Technical Data: . Weights:. . . . . . . . . . . 2660 1/min) Wilo Catalogue A1 . . . . • Terminal Diagrams. . Air-conditioning. . . . . . . . . . . . Motor Data: . . . . . . . . . . . . . . . . . . Cooling Series: Wilo-Star-RS (ClassicStar) (max. . . . . . . . . . • Pump Curves: .Circulating pumps in glandless design 117 . . . . • Equipment/Function: . . • Terminal Diagrams. . . . Air-conditioning. . • Dimensions. . . . . . . . Quick connection with spring clips Heating. . . . . . . . . . . . . . • Switchgears and Control Devices: . . . . . . . . . . . . . . . . Cooling Standard pumps (single-head pumps) Series overview Wilo-Star-RS. . . . . . Motor Data: . 2440 1/min) Solar thermal > Product advantages: • Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation • Pump with short installation length 130 mm. . . • Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation • Protection class IP 44 Service/Accessories. . . . . . • Switchgears and Control Devices: . . . . . . . . . . Page: 6 126 132 134 135 136 325 351 > Additional information: • Planning Guide: . . . 421 Switchgears and Control Devices Pump Management Systems > Product advantages: • Can be used in heating systems and in cooling/air-conditioning systems from -20 °C to +130 °C • Manual power adjustment with 3 speed stages. . . . Weights:. . • Service/Accessories: . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . . 30/7 6 30 8 80 /7 40 > Single-head pumps: • Circulating pumps with screwed or flanged connection > Application: • Hot-water heating systems of all kinds. air-conditioning systems and closed cooling circuits 4 6 8 10 15 20 25 30 3540 50Q[m³/h] Subject to change without prior notice 09/2006 WILO AG . 2850 1/min) Wilo-TOP-S 14 12 40/15 65 10 50/15 /10 65/1 3 /7 20 65 /4 30 /10 /7 65 50 /4 10 /15 50 /7 50 40 30/4 0 0 0 /1 2 . industrial circulating systems. Wilo-TOP-D H [m] Series: Wilo-SE (max.S 40/15 TOP- 40 25 /10/7. Air-conditioning. Wilo-TOP-S. industrial circulating systems.D 125 TOP- 00 5 D6 0 D5 D40 D30 0. air-conditioning systems and closed cooling circuits 80/10 100/10 Q[m³/h] 50 H[m] Series: Wilo-TOP-D (max. 2880 1/min) Wilo-SE 6 SE 5 20 0 4 3 SE 2 12 150 5 0 110 .5 > Single-head pumps: • Circulating pumps with screwed or flanged connection > Application: • Hot-water heating systems of all kinds. SE SE 1 > Single-head pumps: • Circulating pumps with screwed or flanged connection > Application: • Hot-water heating systems of all kinds.Heating. 30/5 25/5 40 4 s Serie nsion: a p 10 x e S 25/ TOP.5 D1 1 2 0 118 0 1 D8 s Serie nsion: expa D 100 TOP.5 D1 2 25 1. Cooling Standard pumps (single-head pumps) Series overview Wilo-SE. air-conditioning systems and closed cooling circuits 0 2 4 6 8 12 Q [m3/h] 10 H[m] Series: Wilo-TOP-S (max. 1400 1/min) Wilo-TOP-D 2. industrial circulating systems. . . . . . . . . . . . . 2880 1/min) Series: Wilo-TOP-S (max. . . • Pump Management Systems Wilo-Control: . . . . . . . . • Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation • Easy installation with combination flange PN 6/PN 10 (with DN 40) • With kit including seal for length compensation between the connection pieces from 244 mm to 250 mm. . . . . . . . . . Weights:. . . . . . .DN65) • Cable feed to terminal box possible on both sides (starting with P1 = 95 W) possible with integrated strain-relief device • Protection class 44 Service/Accessories. . . . . . . . . . Systems Series: Wilo-TOP-D (max. . . . • Terminal Diagrams: . . 3~400 V as standard connection. . . . . . . . . Page: 6 126 148 150 151 152 325 351 > Additional information: • Planning Guide: . . . . . . . . . • Pump Management Systems Wilo-Control: . . . . . . • Service/Accessories: . .DN 65) • Cable feed to terminal box possible on both sides (starting with P1 t 250 W) with integrated strain-relief device • Protection class 44 421 Solar thermal > Product advantages: • Can be used in heating systems and in cooling/air-conditioning systems from -20 °C to +130 °C • Manual power adjustment with 2 speed stages (for pumps 1~230 V with P2 t 350 W) or with 421 Switchgears and Control Devices Pump Management Systems > Product advantages: • Can be used in heating systems and in cooling/air-conditioning systems from -20 °C to +130 °C • Universal application for different mains System operation. . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . . . . • Switchgears and Control Devices: . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Technical Data: . . . . . . Page: 6 129 154 158 167 168 171 325 351 > Additional information: • Planning Guide: . . . . . Cooling Series: Wilo-SE (max. . . . . . . . . . . . . . . . . • Terminal Diagrams: . . . . . . . . . . . . . Wilo-TOP-S. . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Technical Data: . . . . . . Weights:. . . . . . . . . . Page: 6 129 174 176 178 179 180 325 351 421 Potable water circulation > Product advantages: • Can be used in heating systems and in cooling/air-conditioning systems from -20 °C to +130 °C • Manual power adjustment with 3 speed stages. . . . . . . . . . • Equipment/Function: . . . . . . . . .Heating. . . . . . . • Switchgears and Control Devices: . . . . . . . . • Motor data . • Motor Data:. • Equipment/Function: . . . . . • Service/Accessories: . . . . . . . . . . . . . . . Weights:. . . . . . . • Terminal Diagrams. . . Standard-equipped for all pump types with flange connection • Protection class IP 44 Heating. . . . . . 3~230 V with change of terminal assignment and 1~230 V with use of a capacitor (accessory) • Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation • With thermal insulation as standard • Easy installation with combination flange PN6/PN10 (for DN40 . . . . . • Dimensions. . . • Pump Management Systems Wilo-Control: . . . . . 1400 1/min) Wilo Catalogue A1 . . . . . . . . . . . . Air-conditioning. . . • Pump curves: . . . . . . . . . . . . . . . • Switchgears and Control Devices: . Motor Data: . . . . . . . . . . . . Cooling Standard pumps (single-head pumps) Product advantages Wilo-SE. . Air-conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wilo-TOP-D > Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . 2850 1/min) 3 speed stages • Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation • With thermal insulation as standard • Easy installation with combination flange PN6/PN10 (for DN 40 . . . . . . . . . • Pump curves: . . . . . . . . . . . . • Pump curves: .Circulating pumps in glandless design 119 . . . . . • Dimensions. . • Dimensions. . R P 30 /8 0 > Single-head pumps: • Circulating pumps with screwed connection > Application: • Hot-water heating systems of all kinds. Wilo-P H [m ] Series: Wilo-RP (max. industrial circulation systems 0r 60 70 Q [m 3/h] Subject to change without prior notice 09/2006 WILO AG . Cooling Standard pumps (single-head pumps) Series overview Wilo-RP. 1400 1/min) Wilo-RP RP 2 5 /1 3 0 0 r. Air-conditioning. RP 3 0 /1 00r 2 RP 2 5 /8 RP 2 5 /6 1 0 0 1 0 r.Heating. 1400 1/min) Wilo-P P6 P 50 P 12 5/2 /250 50 80/25 r r 0r 10 9 8 7 P 65 6 /160 P 80/1 P5 60 r r 0/1 5 60 r 4 P 40/160 r P8 0/1 3 P P5 2 0/1 P 40 12 65/ 5 r 2 25 /100 5r r r 1 0 120 0 2 4 6 8 10 P1 00/ P 10 15 20 25 30 35 40 45 50 200 r 0/16 > Single-head pumps: • Circulating pumps with flanged connection > Application: • Hot-water heating systems of all kinds. industrial circulation systems r 0-2 2 3 5 Q [m 3/h] 4 H [m] Series: Wilo-P (max. Air-conditioning. . . • Equipment/Function: . . . . . • Switchgears and Control Devices: . . . . Cooling Series: Wilo-RP Series: Wilo-P Switchgears and Control Devices Pump Management Systems Service/Accessories. . . . . . . • Terminal Diagrams: . . . . . . . . Wilo-P > Additional information: • Planning Guide: . . • Switchgears and Control Devices: . . . . . . . . . . . . . • Motor Data: . . . . . . . . . • Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation Heating. . . . • Dimensions. . . . . . . . . . . . . . . . • Dimensions. . . . . . . . . • Technical Data: . . . . . . . Weights: . Weights: . . . . . . . . . • Pump curves: . . Page: 6 129 182 184 185 186 187 325 351 > Additional information: • Planning Guide: . . . . . . . . . • Equipment/Function: . . . . . . . . • Service/Accessories: . . . . . . . . . Air-conditioning. . . . . . . . . . . • Terminal Diagrams. . .Circulating pumps in glandless design 121 . . . . . . . . . . . . . . . . . . . . . . . . . . . Motor Data:. . . . . . . . . . Cooling Standard pumps (single-head pumps) Series overview Wilo-RP. . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . . . . Page: 6 129 188 190 194 196 325 351 Potable water circulation > Product advantages: • Manual power adjustment with 4 speed stages. . . . . . • Service/Accessories: . . . . . . . . . . . . . . . . . . . . . . . . .Heating. . . • Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation Wilo Catalogue A1 . . . . • Pump curves: . . . . . . . Systems Solar thermal > Product advantages: • Manual power adjustment with 4 speed stages. Air-conditioning. Wilo-SD. Cooling Standard pumps (twin-head pumps) Series overview Wilo-Star-RSD. 2850 1/min) 12 Wilo-TOP-SD + 40/15 65 10 8 40/10 65 /1 3 80/10 65 0 /7 /1 50 40/7 3 40/ 0 0 30/5 2 /1 7 4 /15 32/ 6 50 50/15 > Twin-head pumps: • Circulating pumps with screwed or flanged connection > Application: • Hot-water heating systems of all kinds.Heating. industrial circulating systems. industrial circulating systems. industrial circulating systems. Wilo-SE-TW H[m] Series: Wilo-Star-RSD (ClassicStar) Wilo-ClassicStar + Sta 4 Sta 3 r-R r-R SD SD 30 30/ 2 /6 4 1 0 0 1 2 3 4 5 > Twin-head pumps: • Multi-speed circulating pumps with screwed connection > Application: • Hot-water heating systems of all kinds. air-conditioning systems and closed cooling circuits 0 10 20 30 40 50 60 70 80 90 Q[m³/h] s Serie nsion: 5 expa-SD 40/1 TOP H [m] Series: Wilo-SE-TW (max. cold-water systems and air-conditioning systems Q[m3/h] 6 H[m] Series: Wilo-TOP-SD (max. air-conditioning systems and closed cooling circuits N-T 14 W 16 Q [m3/h] Subject to change without prior notice 09/2006 WILO AG . 2880 1/min) Wilo-SE-TW 6 SE 20 0- 5 N- 4 SE 3 TW 12 SE 1 5- 2 50- TW N- 1 0 122 0 2 4 6 8 10 12 > Twin-head pumps: • Circulating pumps with screwed or flanged connection > Application: • Hot-water heating systems of all kinds. Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps) Series overview Wilo-Star-RSD, Wilo-SD, Wilo-SE-TW > Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data: . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . . Page: 6 198 202 204 205 325 351 > Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data: . . . • Dimensions, Weights:. . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices . . • Pump Management Systems Wilo-Control: . . . . . . . . . . . . . . . . . . . . Page: 6 198 206 210 222 225 325 351 > Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data: . . . • Dimensions, Weights:. . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . . • Pump Management Systems Wilo-Control: . . . . . . . . . . . . . . . . . . . . Page: 6 198 228 230 232 233 325 351 Potable water circulation > Product advantages: • Glandless pumps with 3 speed stages • Twin-head pump for single or parallel operation • Increased reliability in individual operation thanks to the constant availability of a standby unit ready for operation Heating, Air-conditioning, Cooling Series: Wilo-Star-RSD (ClassicStar) Series: Wilo-TOP-SD (max. 2850 1/min) > Product advantages: • Can be used in heating systems and in cooling/air-conditioning systems from -20 °C to +130 °C • Twin-head pump for main/standby operation or parallel operation • Manual power adjustment with 2 speed stages (for pumps 1~230 V with P2 t 350 W) or with 3 speed stages • Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation • Easy installation with combination flange PN 6/PN 10 (for DN 32 - DN 65) • Cable feed to terminal box possible on both sides (starting with P1 t250 W) with integrated strain-relief device 421 Solar thermal • Protection class IP 44 421 Switchgears and Control Devices Pump Management Systems > Product advantages: • Can be used in heating systems and in cooling/air-conditioning systems from -20 °C to +130 °C • Twin-head pump for main/standby operation or parallel operation • Manual power adjustment with 3 speed stages • Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation • Easy installation with combination flange PN 6/PN 10 (for DN 40) • Cable feed to terminal box possible on both sides (starting with P1 t250 W) with integrated strain-relief device • With kit including seal for length compensation between the connection pieces from 244 mm to 250 mm. Standard-equipped for all pump types with flange connection • Protection class IP 44 Service/Accessories, Systems Series: Wilo-SE-TW (max. 2880 1/min) Wilo Catalogue A1 - Circulating pumps in glandless design 123 Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps) Series overview Wilo-DOP H[m] Series: Wilo-DOP (max. 1400 1/min) Wilo-DOP 0/160 80/1 60 r 60 r 0/160 0 16 0/ 10 DOP 4 DO r P8 0/1 P6 25 5/ 00 r DOP 40/100 r 12 > Twin-head pumps: • Circulating pumps with flanged connection > Application: • Hot-water heating systems of all kinds, industrial circulation systems r DO DOP 50/1 3 2 65/1 r + P 5 4 DOP DOP 5 DOP DO 8 7 6 r 5r 1 00 124 2 4 6 8 10 15 20 30 40 5060 Q [m 3/h] Subject to change without prior notice 09/2006 WILO AG Heating, Air-conditioning, Cooling Standard pumps (twin-head pumps) Series overview Wilo-DOP > Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams: . . . . . . . . . . . . . . . • Motor Data:. . . . . . . . . . . . . . . . . . . . . . • Dimensions, Weights:. . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . • Switchgears and Control Devices: . . Page: 6 198 234 236 241 242 243 325 351 Switchgears and Control Devices Pump Management Systems Service/Accessories, Systems Solar thermal Potable water circulation > Product advantages: • Manual power adjustment with 4 speed stages. • Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation Heating, Air-conditioning, Cooling Series: Wilo-DOP (max. 1400 1/min) Wilo Catalogue A1 - Circulating pumps in glandless design 125 Heating, Air-conditioning, Cooling Standard pumps (single-head pumps) Equipment/Function Wilo-Star-RS, AXL, TOP-RL, SE Wilo-Star-RS (ClassicStar) Wilo-AXL Wilo-TOP-RL Wilo-SE (max. 2850 1/min) (max. 2440 1/min) (max. 2660 1/min) (max. 2880 1/min) Speed-stage switching • • • • Manual control mode (n=constant) – – – – 'p-c for constant differential pressure – – – – 'p-v for variable differential pressure – – – – 'p-T for temperature-prompted differential pressure – – – – Setting the operating mode – – – – Setting the differential-pressure setpoint – – – – Setting to “Autopilot” (automatic setback mode) – – – – Setting the pump to ON/OFF – – – – Setting the speed (manual setting mode) – – – – Setting the speed stages 3 2 3 3 Stepless power adjustment depending on the operating mode – – – – “Autopilot” automatic setback mode – – – – Operating mode Manual functions Automatic functions Deblocking function – – – – Soft start – – – – Safety control – – – – Full motor protection with integrated trip electronics – – • – (optional for all types with Wilo-ProtectModul C) External control functions Control input “Overriding Off” – – • • (optional for all types (optional for all types with Wilo-Protect- with Wilo-ProtectModul C) Modul C) Control input “Overriding Min” – – – – Control input “Analogue in 0- 10 V” (remote speed adjustment) – – – – Control input “Analogue in 0- 10 V” (remote setpoint adjustment) – – – – – – • • Signal and display functions Individual/collective fault signal (potential-free NC contact) (optional for all types (optional for all types with Wilo-Protect- with Wilo-ProtectModul C) Modul C) • = available, – = not available 126 Subject to change without prior notice 09/2006 WILO AG Heating, Air-conditioning, Cooling Standard pumps (single-head pumps) Wilo-Star-RS (ClassicStar) Wilo-AXL Wilo-TOP-RL Wilo-SE (max. 2850 1/min) (max. 2440 1/min) (max. 2660 1/min) (max. 2880 1/min) – – • • Heating, Air-conditioning, Cooling Equipment/Function Wilo-Star-RS, AXL, TOP-RL, SE Signal and display functions (Continued) Collective fault signal (potential-free NC contact) (optional for all types (optional for all types with Wilo-Protect- with Wilo-ProtectModul C) Modul C) Individual run signal (potential-free NO contact) – – • • Thermal winding contact (WSK, potential-free NC contact) – – Fault light – – – – • • Potable water circulation (optional for all types (optional for all types with Wilo-Protect- with Wilo-ProtectModul C) Modul C) (optional for all types (optional for all types with Wilo-Protect- with Wilo-ProtectModul C) Modul C) Direction-of-rotation telltale lamp – – – – LC display for showing pump data and fault codes – – – – Infrared interface for wireless data exchange with IR-Monitor (see function table for IR-Monitor) – – – – PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules – – – – Serial digital LON interface for connection to a LONWORKS network – – – – • • Solar thermal Data exchange Twin-head pump management (twin-head pump or 2 single-head pumps) Addition operation (efficiency-optimised peak-load cut-in and out) – – (optional for all types (optional for all types with Wilo-Protect- with Wilo-ProtectModul C) Modul C) – – – – Wrench attachment point on pump body • – – – Double switchover valve in pump housing – – – – Cable entry possible on both sides • – – – Quick connection with spring clips • – – – • – – – Service/Accessories, Systems Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration) Integrated air extraction fitting for automatic rapid ventilator Rp 3/8 (only in version RSL) Plug-in slot for optional expansion with WiloIF-Moduls – – – – Blocking current-proof motor • – – – Switchgears and Control Devices Pump Management Systems Equipment/Scope of delivery • = available, – = not available Wilo Catalogue A1 - Circulating pumps in glandless design 127 Heating, Air-conditioning, Cooling Standard pumps (single-head pumps) Equipment/Function Wilo-Star-RS, AXL, TOP-RL, SE Wilo-Star-RS (ClassicStar) Wilo-AXL Wilo-TOP-RL Wilo-SE (max. 2850 1/min) (max. 2440 1/min) (max. 2660 1/min) (max. 2880 1/min) Including seals for threaded connection (loose) • – • • Including installation and operating instructions • • • • Including thermal insulation – – – – – – – (for connection nominal diameter DN 40) Including 1.8 m power cable with grounding plug – – – – Integrated non-return valve – – – – Integrated ball shutoff valve – – – – Including time switch – – – – Equipment/scope of delivery (Continued) • Including washers for flange bolts • = available, – = not available 128 Subject to change without prior notice 09/2006 WILO AG Heating, Air-conditioning, Cooling Standard pumps (single-head pumps) Equipment/ Function Wilo-TOP-S, TOP-D, RP, P Wilo-TOP-D (max. 2850 1/min) Wilo-RP Wilo-P (max. 1400 1/min) Heating, Air-conditioning, Cooling Wilo-TOP-S Operating mode Speed-stage switching • – • • Manual control mode (n=constant) – – – – 'p-c for constant differential pressure – – – – 'p-v for variable differential pressure – – – – 'p-T for temperature-prompted differential pressure – – – – Setting the operating mode – – – – Setting the differential-pressure setpoint – – – – Setting to “Autopilot” (automatic setback mode) – – – – Setting the pump to ON/OFF – – – – Setting the speed (manual setting mode) – – – – 3 (2 for 1~pumps with P2 t 350 W) 1 4 (3 for RP 25/60-2) 4 Stepless power adjustment depending on the operating mode – – – – “Autopilot” automatic setback mode – – – – Deblocking function – – – – Soft start – – – – Safety control – – – – • – – – – – – Setting the speed stages Potable water circulation Manual functions Full motor protection with integrated trip electronics Solar thermal Automatic functions Service/Accessories, Systems (Standard equipment only for 3~pumps with P2 t 180 W and 1~pumps with P2 t 350 W, optional for all types with Wilo-ProtectModul C) External control functions • (optional for all types with Wilo-ProtectModul C) Control input “Overriding Min” – – – – Control input “Analogue in 0 ... 10 V” (remote speed adjustment) – – – – Control input “Analogue in 0 ... 10 V” (remote setpoint adjustment) – – – – • = available, Switchgears and Control Devices Pump Management Systems Control input “Overriding Off” – = not available Wilo Catalogue A1 - Circulating pumps in glandless design 129 Heating, Air-conditioning, Cooling Standard pumps (single-head pumps) Equipment/ Function Wilo-TOP-S, TOP-D, RP, P Wilo-TOP-S Wilo-TOP-D (max. 2850 1/min) Wilo-RP Wilo-P (max. 1400 1/min) Signal and display functions Single/collective fault signal (potential-free NC contact) Collective fault signal (potential-free NC contact) • (optional for all types with Wilo-ProtectModul C) • – – – – – – – – – • (Standard equipment only for 3~pumps with P2 t180 W and 1~pumps with P2 t350 W, optional for all types with WiloProtect-Modul C) Individual run signal (potential-free NO contact) • (optional for all types with WiloProtect-Modul C) • • • (only for 1~pumps with P2 180 W) (for TOP-D 65 to TOP-D 125) (only for RP 25/100 and RP 30/100) • – – – • – – – – – – Infrared interface for wireless data exchange with IR-Monitor (see function table for IR-Monitor) – – – – PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules – – – – Serial digital LON interface for connection to a LONWORKS network – – – – – – – – – – Thermal winding contact (WSK, potential-free NC contact) Fault light (Standard equipment only for 3~pumps with P2 t180 W and 1~pumps with P2 t350 W, optional for all types with WiloProtect-Modul C) Direction-of-rotation telltale lamp • (only for 3~pumps) LC display for showing pump data and fault codes Data exchange Twin-head pump management (twin-head pump or 2 single-head pumps) Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration) Addition operation (efficiency-optimised peak-load cut-in and out) • = available, 130 • (optional for all types with Wilo-ProtectModul C) – – = not available Subject to change without prior notice 09/2006 WILO AG Heating, Air-conditioning, Cooling Standard pumps (single-head pumps) Equipment/ Function Wilo-TOP-S, TOP-D, RP, P Wilo-TOP-D (max. 2850 1/min) Wilo-RP Wilo-P (max. 1400 1/min) Heating, Air-conditioning, Cooling Wilo-TOP-S – – – – Double switchover valve in pump housing – – – – – – • • (only for 1~pumps and 3~pumps with P2 t 180 W) (for TOP-D 65 to TOP-D 125) Quick connection with spring clips – – – – Integrated air extraction fitting for automatic rapid ventilator Rp 3/8 – – – – Plug-in slot for optional expansion with WiloIF-Moduls – – – – Blocking current-proof motor – – Cable entry possible on both sides • • (only for TOP-D 30, 40, 50) (not with RP 25/100 and RP 30/100) Including seals for threaded connection (loose) • • • – Including installation and operating instructions • • • • Including thermal insulation • • – – Including washers for flange bolts (for DN 32 - DN 65 nominal connection diameters) • • – – Including 1.8 m power cable with grounding plug – – – – Integrated non-return valve – – – – Integrated ball shutoff valve – – – – Including time switch – – – – – = not available Switchgears and Control Devices Pump Management Systems Service/Accessories, Systems • = available, Solar thermal Wrench attachment point on pump body Potable water circulation Equipment/Scope of delivery Wilo Catalogue A1 - Circulating pumps in glandless design 131 standard version – – – – – – – – Mains connection 3~ [V]. special version – – – – – – – – Mains connection 1~ [V]. standard version – – – – – – – – Mating flange for PN 16 flange. [m3/h] Permitted field of application Temperature range for utilisation in heating.5 3. with optional switching plug – – – – – – – – Mains frequency [Hz] 50 50 50 50 50 50 50 50 Pipe connections Screwed connection Rp Electrical connection • = available.5 4.5 4.0 3.5 4.0 6. ventilation and A/C systems at max. ambient temperature +40°C [°C] Temperature range for utilisation in potable water circulation systems at max.0 2. ambient temperature +25°C [°C] at max..5 3.5 4.0 6.. Cooling Standard pumps (single-head pumps) Technical Data Wilo-Star-RS Wilo-Star-RS.0 2.0 Approved fluids (other fluids on request) Performance Maximum delivery head [m] Flow volume max. standard version 230 230 230 230 230 230 230 230 Mains connection 3~ [V]. special version – – – – – – – – Combination flange PN 6/10 for mating flange PN 6 and PN 16.Heating. 1:1.0 2. Air-conditioning.5 4.0 6. standard version – – – – – – – – Support-bracket mounting (with horizontal shaft only). (ClassicStar) 15/4 15/6 25/2 25/4 25/6 30/2 30/4 30/6 Heating water (In accordance with VDI 2035) • • • • • • • • Water/glycol mixtures (max. ambient temperature +40 °C [°C] – -10 up to +110 – – – – – – – – Maximum permitted total hardness in potable water circulation systems [°d] – – – – – – – – Standard version for operating pressure pmax [bar] 10 10 10 10 10 10 10 10 Special version for operating pressure pmax [bar] – – – – – – – – 1/ 2 1/ 2 1 1 1 11/4 11/4 11/4 Nominal connection diameter DN – – – – – – – – Flange for mating flange PN 6. standard version – – – – – – – – Support-bracket mounting (with horizontal shaft only).0 2. mixtures with more than 20% glycol require checking of the pumping data) • • • • • • • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – – – – – – – 4. 132 – = not available Subject to change without prior notice 09/2006 WILO AG . Air-conditioning.5 0.5 0.5 95 °C 3 3 3 3 3 3 3 3 110 °C 10 10 10 10 10 10 10 10 130 °C – – – – – – – – Solar thermal – = not available Switchgears and Control Devices Pump Management Systems Service/Accessories. (ClassicStar) Motor/electronics Electromagnetic compatibility Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 Power electronics – – – – – – – – Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 Insulation class F F F F F F F F Pump housing Potable water circulation Materials Grey cast iron (EN-GJL-200) Impeller Plastic (PP -40% GF) Shaft Stainless steel (X46 Cr13) Bearing Metal-impregnated carbon Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C 0.5 0. Cooling Wilo-Star-RS. Air-conditioning. Wilo Catalogue A1 .5 0.Heating.5 0.Circulating pumps in glandless design 133 .. Systems • = available.5 0. Cooling Standard pumps (single-head pumps) Technical Data Wilo-Star-RS 15/4 15/6 25/2 25/4 25/6 30/2 30/4 30/6 – – – – – – – – Heating.5 0.. 5 1.0 0 [l/s] Q 50 3.Rp½ / Rp1 / Rp1¼ 5 ma x.5 [m3/h] Subject to change without prior notice 09/2006 WILO AG .0 Wilo-Star-RS 15/6.5 1.25 Rp 1 [m/s] Rp1¼ Wilo-Star-RS 25/2 Wilo-Star-RS 30/2 1~230 V . 30/6 Wilo-Star-RS 15/4.5 2.0 1. 1 mi n.0 0 2.0 Rp½ 0 Rp1 [m/s] Rp1¼ 0 6 0.0 0.5 0.25 1.25 v 0.5 0.5 1.5 2 2.0 0.0 0 1. 0 0 0 0 0. 2 m 2 in .5 Rp1 [m/s] Rp1¼ 1. 80 P1[W] P1[W] 40 20 60 min.0 1.0 40 2.5 0.25 0 0.25 max. 25/6.5 1 1. 25/6. P1[W] 40 30 20 min. RS 30/4 Wilo-Star-RS 15/6. 30/4 1~230 V . Wilo-Star-RS Wilo-Star-RS 15/4. 0 1.0 0.0 0.5 0.Heating.Rp1/Rp1¼ H[m] 2 ma x. Air-conditioning.0 0.5 0 Rp½ 1.5 1.5 0. 25/4. 1 1 0 0 0 1.0 0.2 1.5 5 0 [lgpm] 10 1. 30 min.5 1.4 0.6 [l/s] [lgpm] Q 50 max.75 1.Rp ½ / Rp 1 / Rp 1¼ 4 2.1 1.75 1.0 0.0 10 [m3/h] [l/s] [lgpm] Q 100 max.0 0. 30/2 0 0 3 0.5 0.0 3. 2.5 0. mi n. 10 0 0 134 0.3 4 2 2.0 2.7 8 6 [m3/h] 2. 25/4.75 5 0 [m3/h] 3. H[m] 4 3 H [m] ma 3 x.0 0.5 0 5 v 1.75 0.5 0. Cooling Standard pumps (single-head pumps) Pump curves.0 0.0 [m3/h] Wilo-Star-RS 25/2.0 0 2.0 20 [m3/h] 3. RS 30/6 v 0 0.0 1~230 V .5 1.5 2. 50 Hz Potable water circulation with integrated capacitor Rated power Speed Power consumption Current Motor protection Capacitor Threaded cable connection P2 n P1 I – Capacity PG [W] 15/4-130 15/6-130 25/2 25/4 25/6 30/2 30/4 30/6 [W] [A] – [PF/VDB] – 2200 1950 1550 39 .1~230 V.29 0. Cooling Terminal diagram L N PE Single-phase AC motor (EM) 2-pole .38 22 .48 30 .13 not necessary (blocking currentproof) 1.18 0. Cooling Standard pumps (single-head pumps) Terminal diagram.6/400 11 1800 1500 1450 39 .Heating.08 not necessary (blocking currentproof) 1.20 0.17 0.7/400 11 2550 2350 1900 67–85 43 .6/400 11 2200 1950 1550 39 .20 not necessary (blocking currentproof) 2.65 30 .28 0.18 0.30 17 .7/400 11 2550 2350 1900 67–85 43 .46 0.29 0. Air-conditioning.46 0.21 0. Air-conditioning.28 0.20 not necessary (blocking currentproof) 2.65 30 .13 not necessary (blocking currentproof) 1.38 22 .37 0.48 30 .38 22 .45 27 .6/400 11 1800 1500 1450 39 .65 30 .13 not necessary (blocking currentproof) 1.6/400 11 [1/min] 17 11 6 max 39 22 11 max 7 4 2 max 17 11 6 max 39 22 11 max 7 4 2 max 17 11 6 max 39 22 11 max min min min min min min min min Service/Accessories.21 0.29 0.17 0.6/400 11 2200 1950 1550 39 .45 27 .30 17 ..28 0.Circulating pumps in glandless design 135 . Solar thermal Motor data Switchgears and Control Devices Pump Management Systems Always refer to name plate data! Wilo Catalogue A1 . Systems Wilo-Star-RS..13 0.21 0.48 30 .37 0. Motor Data Wilo-Star-RS Heating.17 0.37 0.13 0.7/400 11 2550 2350 1900 67–85 43 .20 0.08 not necessary (blocking currentproof) 1.46 0.20 not necessary (blocking currentproof) 2. 9 and 12 o'clock At delivery terminal box position is at 3 o'clock.5 25/4 Rp 1 G 11/2 180 97 90 79 33 100 25/4-130 Rp 1 G 11/2 130 97 65 79 33 25/6 Rp 1 G 11/2 180 97 90 79 25/6-130 Rp 1 G 11/2 130 97 65 79 30/2 Rp 11/4 G2 180 97 90 30/4 Rp 11/4 G2 180 97 30/6 114 G2 180 97 Rp Pump dimensions I0 l1 l3 l4 a b1 Weight about b2 b3 b4 Dimension drawing – – [kg] – – 2.5 54 73 2.4 B 33 100 92...2 A – 2.Heating. 6. 9 and 12 o'clock Dimensions. l1 a b2 Motor horizontal Terminal-box position possible for 3.4 B [mm] Subject to change without prior notice 09/2006 WILO AG .2 B 90 79 33 100 92.4 A 54 73 2.2 B 90 79 33 100 92.5 – 25/2 Rp 1 G 11/2 180 97 90 79 33 100 92. 6. Air-conditioning.5 – 15/6-130 Rp 1/2 G1 130 97 65 79 33 122 92.5 54 76 2.5 54 73 2.5 54 73 2.2 B 33 100 92.5 54 76 2. Weights Wilo-Star-RS. Cooling Standard pumps (single-head pumps) Dimensions.5 54 73 2.2 B 92.5 54 76 2. Weights Wilo-Star-RS Dimension drawing A Dimension drawing B b2 b1 G G b3 b4 l0 l0 l3 l3 PG 11 l4 PG 11 l1 a b1 l4 Motor horizontal Terminal-box position possible for 3.2 B 100 92. 136 Pipe connection/ nominal diameter Thread Rp G – – 15/4-130 Rp 1/2 G1 130 97 65 79 33 119 92.4 B 79 33 100 92. Circulating pumps in glandless design 137 . Cooling Standard pumps (single-head pumps) Wilo Catalogue A1 . Cooling Heating. Air-conditioning. Air-conditioning.Switchgears and Control Devices Pump Management Systems Service/Accessories. Systems Solar thermal Potable water circulation Heating. – = not available 138 Subject to change without prior notice 09/2006 WILO AG . ambient temperature +40 °C [°C] – -20 up to +120 – Maximum permitted total hardness in potable water circulation systems [°d] – Standard version for operating pressure pmax [bar] 10 Special version for operating pressure pmax [bar] – Pipe connections Screwed connection Rp 1 Nominal connection diameter DN – Flange for mating flange PN 6. with optional switching plug – Mains frequency [Hz] 50 • = available.5 Permitted field of application Temperature range for utilisation in heating. standard version 400 Mains connection 3~ [V]. standard version – Mains connection 3~ [V].Heating. Air-conditioning. [m3/h] 8 5. standard version – Support-bracket mounting (with horizontal shaft only). Cooling Standard pumps (single-head pumps) Technical Data Wilo-AXL Wilo-AXL… 80/25 Approved fluids (other fluids on request) Heating water (In accordance with VDI 2035) • Water/glycol mixtures (max. ambient temperature +40°C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +25°C [°C] at max. 1:1. special version – Electrical connection Mains connection 1~ [V]. standard version – Mating flange for PN 16 flange. mixtures with more than 20% glycol require checking of the pumping data) • Potable water and water for food businesses in accordance with TrinkwV 2001 – Performance Maximum delivery head [m] Flow volume max. special version – Combination flange PN 6/10 for mating flange PN 6 and PN 16. standard version – Support-bracket mounting (with horizontal shaft only). ventilation & air conditioning systems at max. Circulating pumps in glandless design 139 . Systems Solar thermal • = available. Air-conditioning.Heating.5 95 °C 3 110 °C 10 130 °C – Switchgears and Control Devices Pump Management Systems Service/Accessories. – = not available Wilo Catalogue A1 . Cooling Motor/electronics Materials Impeller Shaft Bearing Grey cast iron (EN-GJL-200) Potable water circulation Pump housing Plastic (PPE. Air-conditioning. trade name Noryl) Stainless steel (X46 Cr13) Metal-impregnated carbon Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C 0. Cooling Standard pumps (single-head pumps) Technical Data Wilo-AXL Wilo-AXL… 80/25 Electromagnetic compatibility – Emitted interference – Immunity to interference – Power electronics – Protection class IP 42 Insulation class F Heating. ) Terminal diagram B . Motor Data Wilo-AXL H [m] Wilo-AXL 80/25-130 Wilo-AXL 6 5 2 4 3 1 2 1 0 0 1 2 3 4 5 6 Q [m3/h] Terminal diagram A . no motor protection Motor data Wilo-AXL..38 Stage 1 (min. 50 Hz Blocking current-proof. Terminal Diagrams.. 50 Hz Blocking current-proof.): 0.) Mains connection 3~400 V.): 1710 stage 1 (min.): 2440 Stage 2 (max.18 A B 80 Stage 2 (max.): 0. Air-conditioning.Heating.): 100 Always refer to name plate data! Current I: On-site thermal overload settings. no motor protection Mains connection 3~400 V. 80/25-130 Rated power Speed Maximum power consumption Current Terminal plan - P2 n P1 I [W] [1/min] [W] [A] - Stage 2 (max. Cooling Standard pumps (single-head pumps) Pump Curve.): 190 Stage 1 (min. 140 Subject to change without prior notice 09/2006 WILO AG .stage 2 (max.stage 1 (min. see Planning Guide Dimensions. Systems Solar thermal 80/25-130 Pipe connection/ nominal diameter Wilo Catalogue A1 . Cooling Standard pumps (single-head pumps) Dimensions. Weights Wilo-AXL Heating. Air-conditioning. Weights Wilo-AXL. Thread Rp/DN G - – Rp 1 G 11/2 Pump dimensions B L P Weight about P1 h [mm] 130 100 177 – [kg] 138 84 4..Heating..Circulating pumps in glandless design 141 .2 Switchgears and Control Devices Pump Management Systems Service/Accessories. Air-conditioning. Cooling Dimension drawing P L h B P1 Potable water circulation Permitted installation positions. 25/7.Heating. Cooling Standard pumps (single-head pumps) Technical Data Wilo-TOP-RL Wilo-TOP-RL. standard version – – – – Mating flange for PN 16 flange.5 6. standard version 230 230 230 230 Mains connection 3~ [V].5 4. standard version – – – – Support-bracket mounting (with horizontal shaft only). with optional switching plug – – – – Mains frequency [Hz] 50 50 50 50 Pipe connections Electrical connection • = available. – = not available 142 Subject to change without prior notice 09/2006 WILO AG .0 10.5 9. [m3/h] Permitted field of application Temperature range for utilisation in heating.. special version – – – – Combination flange PN 6/10 for mating flange PN 6 and PN 16. 1:1. ambient temperature +25°C [°C] at max.5 Heating water (In accordance with VDI 2035) • • • • Water/glycol mixtures (max. ventilation and A/C systems at max. Air-conditioning..0 7.5 30/7.0 6. standard version – – – – Mains connection 3~ [V]. ambient temperature +40°C [°C] Temperature range for utilisation in potable water circulation systems at max.0 7. ambient temperature +40 °C [°C] – -20 up to +130 – – – – Maximum permitted total hardness in potable water circulation systems [°d] – – – – Standard version for operating pressure pmax [bar] 10 10 10 10 Special version for operating pressure pmax [bar] – – – – Screwed connection Rp 1 11/4 11/4 11/4 Nominal connection diameter DN – – – – Flange for mating flange PN 6. mixtures with more than 20% glycol require checking of the pumping data) • • • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – – – 7.5 30/4 30/6. standard version – – – – Support-bracket mounting (with horizontal shaft only). special version – – – – Mains connection 1~ [V].5 Approved fluids (other fluids on request) Performance Maximum delivery head [m] Flow volume max. Cooling Standard pumps (single-head pumps) Technical Data Wilo-TOP-RL 25/7.0 11.0 5.5 95 °C 5.0 24.5 0.Circulating pumps in glandless design 143 .5 30/7.0 110 °C 11.0 11.5 – – – – Heating. Cooling Wilo-TOP-RL. Air-conditioning.0 24.0 5.0 11.. Motor/electronics Electromagnetic compatibility Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 Power electronics – – – – Protection class IP 44 IP 44 IP 44 IP 44 Insulation class F F F F Materials Grey cast iron (EN-GJL-200) Impeller Potable water circulation Pump housing Plastic (PPE.5 30/4 30/6.Heating.0 24.5 0. Systems Solar thermal • = available. Air-conditioning.0 5. – = not available Wilo Catalogue A1 .0 130 °C 24.0 Switchgears and Control Devices Pump Management Systems Service/Accessories.. trade name Noryl) Shaft Stainless steel (X46 Cr13) Bearing Metal-impregnated carbon Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C 0.5 0. Cooling Standard pumps (single-head pumps) Pump curves Wilo-TOP-RL Wilo-TOP-RL 25/7.Rp 1 1~230 V .5 9 [m3/h] 8 v 2 2. 100 min.Rp 11/4 7 6 6 5 5 H[m] H[m] 7 Wilo-TOP-RL 30/7.Heating.5 [m3/h] [l/s] 20 [lgpm] Q 250 300 4 0. (3 ) 1 (2 min .0 4 2.Rp 11/4 3. 100 max.5 [l/s] 8 2 25 30 [lgpm] Q 250 250 200 150 150 P1[W] P1[W] max.5 2 Wilo-TOP-RL 25/7.5 [m3/h] [l/s] 20 [lgpm] 5 6 1 5 ) 0.5 5 3 4 5 1 10 6 7 1.5 m ) ax (2 1 .( 2 ) 1. 100 144 min. 50 50 0 0 0 1 2 3 4 5 [m3/h] 6 Wilo-TOP-RL 30/6. (3 1 ) .0 min . (3 0 0 0 1 2 0 ) ) 3 4 0.5 4. 250 200 max.5 1 1.5 0 3. P1[W] P1[W] 200 150 min.5 15 8 2 20 Q (2 min ) 25 10 [m3/h] [l/s] 9 2.( 1 3 1.Rp 11/4 7 1~230 V .5 30 0 35 0 0 1 [lgpm] 2 3 5 1 5 10 15 6 1.5 2 [m/s] 8 8 Wilo-TOP-RL 30/7. ( 2 1 1 2 ) ) (2 1 min. 100 50 50 0 0 150 1 2 3 4 5 6 7 8 9 3 10 [m /h] 0 0 1 2 3 4 5 6 [m3/h] Subject to change without prior notice 09/2006 WILO AG .5 0 ) ) max. 200 min.5 H[m] H[m] 2.5 10 1.5 1~230 V .5 6 3.5 15 0 0 0 1 0 2 0.5 Wilo-TOP-RL 30/6.0 m ax . (3 0 0 0 1 0 2 0.5 [m/s] 2 0 8 0.0 5 2.5 15 20 Q 9 [m3/h] 2. Air-conditioning.5 Wilo-TOP-RL 30/4 v 0 0.5 1 1.5 v 0 6 4 4 3 3 m ma .5 5 3 4 5 1 10 6 7 1.5 v 1 1.5 0 1 2 3 4 5 0.5 1 1.5 7 [m/s] 3 Wilo-TOP-RL 30/4 1~230 V .5 [m/s] 3 0.( ax x. Wilo Catalogue A1 . Air-conditioning.85 0. 50 Hz Internal protection against unacceptably high winding temperatures Tripping: Internal interruption of motor voltage Reset: Automatic after motor has cooled down Wilo-TOP-RL.115 1.Circulating pumps in glandless design 145 . 2 3 min. Motor Data Wilo-TOP-RL PE L N L N Heating.80 0. Air-conditioning.75 0.110 0. 2 3 min.55 5/400 1 x 13.205 100 .200 95 .80 0. 2660 2340 1710 145 .5 30/7.205 100 ..00 0. 2160 1480 1100 150 . 30/4 70 1 max. Systems Always refer to name plate data! Current I: On-site thermal overload settings.245 120 .165 70 . 2420 1950 1350 145 . 2 3 min.00 0.5 80 1 max.20 1.65 5/400 1 x 13.5 [1/min] 25/7.165 70 .115 1.5 100 1 max.60 5/400 1 x 13.5 80 1 max.5 Solar thermal Motor data Switchgears and Control Devices Pump Management Systems Service/Accessories. Cooling Terminal diagram Potable water circulation Mains connection 1~230 V. Cooling Standard pumps (single-head pumps) Terminal Diagram.60 5/400 1x 13.Heating.5 30/6.150 70 .180 95 .00 0.130 1.. rated power Speed Power consumption Current Capacitor Threaded cable connection P2 n P1 I Capacity PG [W] [W] [A] [PF/VDB] – 2420 1950 1350 145 . 2 3 min. Weights Wilo-TOP-RL Dimension drawing b5 l1 G l2 b4 l0 Pg b1 b2 a3 a1 Permitted installation positions. Cooling Standard pumps (single-head pumps) Dimensions. Weights Wilo-TOP-RL.5 Rp 11/4 G2 180 90 92 156 40 53 65 60 44 4..0 25/7.5 146 Pipe connection/ nominal diameter Subject to change without prior notice 09/2006 WILO AG .7 30/7..5 Rp 11/4 G2 180 90 92 150 40 50 52 60 44 4. Air-conditioning.9 30/4 Rp 11/4 G2 180 90 92 156 40 53 65 60 44 4. see Planning Guide Dimensions.Heating.1 30/6. Thread Rp G – – Pump dimensions I0 l1 l2 a1 a2 b1 Weight about b2 b4 b5 [mm] – [kg] Rp 1 G 11/2 180 90 92 150 40 50 52 60 44 3. Circulating pumps in glandless design 147 .Switchgears and Control Devices Pump Management Systems Service/Accessories. Air-conditioning. Air-conditioning. Cooling Standard pumps (single-head pumps) Wilo Catalogue A1 . Systems Solar thermal Potable water circulation Heating. Cooling Heating. standard version 230 230 230 230 Mains connection 3~ [V].Heating.. 110-N 125-N 150-N 200-N Heating water (In accordance with VDI 2035) • • • • Water/glycol mixtures (max. standard version – – – – Support-bracket mounting (with horizontal shaft only). [m3/h] Permitted field of application Temperature range for utilisation in heating. ambient temperature +25°C [°C] at max. with optional switching plug – – – – Mains frequency [Hz] 50 50 50 50 Pipe connections Screwed connection Rp Electrical connection • = available. Air-conditioning. ambient temperature +40 °C [°C] – -20 to +130 (in short-term operation 2 h: +140) – – – – Maximum permitted total hardness in potable water circulation systems [°d] – – – – Standard version for operating pressure pmax [bar] 10 10 6/10 6/10 Special version for operating pressure pmax [bar] – – – – 1/14 1 – – Nominal connection diameter DN – – 40 40 Flange for mating flange PN 6. standard version – – • • Support-bracket mounting (with horizontal shaft only). mixtures with more than 20% glycol require checking of the pumping data) • • • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – – – 4 5 4 7 9 5 10 11 Approved fluids (other fluids on request) Performance Maximum delivery head [m] Flow volume max. standard version – – – – Mains connection 3~ [V]. Cooling Standard pumps (single-head pumps) Technical Data Wilo-SE Wilo-SE. special version – – – – Combination flange PN 6/10 for mating flange PN 6 and PN 16. – = not available 148 Subject to change without prior notice 09/2006 WILO AG . ventilation and A/C systems at max. standard version – – – – Mating flange for PN 16 flange.. special version – – – – Mains connection 1~ [V]. 1:1. ambient temperature +40°C [°C] Temperature range for utilisation in potable water circulation systems at max. 5 95 °C 5 5 5 5 110 °C 11 11 11 11 130 °C 24 24 24 24 Switchgears and Control Devices Pump Management Systems Service/Accessories. Air-conditioning.5 0.. Motor/electronics Electromagnetic compatibility Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 Power electronics – – – – Protection class IP 44 IP 44 IP 44 IP 44 Insulation class F F F F Materials Grey cast iron (EN-GJL-200) Impeller Grey cast iron (EN-GJL-250) Potable water circulation Pump housing Plastic (PPE.5 0. Cooling Wilo-SE. – = not available Wilo Catalogue A1 .5 0. Cooling Standard pumps (single-head pumps) Technical Data Wilo-SE 110-N 125-N 150-N 200-N – – – – Heating..Heating. Systems Solar thermal • = available. trade name: Noryl) Shaft Stainless steel (X40 Cr13) Bearing Metal-impregnated carbon Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C 0.Circulating pumps in glandless design 149 . Air-conditioning. Rp1¼ 5 4 4 x. 100 50 150 [Igpm] 250 150 0 [m³/h] [l/s] 150 min.5 0 [m/s] 3 1 3 [m/s] 6 5 Wilo-SE 125-N Wilo-SE 110-N 1~230V . 75 50 50 25 25 0 0 1 2 3 4 5 6 7 0 9 [m³/h] 8 Wilo-SE 150-N 0 1 2 3 4 5 [m 3/h] 6 Wilo-SE 200-N 0 v 1 v 2 5 0 [m/s] 1 2 8 Wilo-SE 150-N [m/s] Wilo-SE 200-N 1~230V . ) m 1 ) (3 ) 0 0 1 2 0 3 4 0.DN40 7 4 6 5 H [m] H [m] 3 2 4 3 ma m x. Cooling Standard pumps (single-head pumps) Pump curves Wilo-SE Wilo-SE 110-N Wilo-SE 125-N v 2 v 0 0. Air-conditioning.5 15 9 [m³/h] [l/s] 2 20 Q 8 0 0 0 2. 0 0 1 3 4 5 6 1 0 200 2 1 5 10 15 20 Q 7 2 25 8 9 10 3 30 35 max.1 0 0 0 1 2 3 4 5 6 1 0 5 10 15 20 Q 2 1 7 2 25 8 9 10 3 30 35 0 [m³/h] [l/s] [Igpm] min. 1.1 ax 2 2 1 min .5 1 1.5 25 [lgpm] 30 200 1 2 3 4 0. max.DN40 1~230V . 100 0 1 2 3 4 5 6 7 8 9 10 [m³/h] 50 0 1 2 3 4 5 6 7 8 9 10 [m³/h] Subject to change without prior notice 09/2006 WILO AG .( (1 ax m H[m] 3 2 ) (2 n.Rp1 1~230V . 125 100 125 min. 1 (2 mi ) 2 ) (3 in. 1 . P1 [W] P1 [W] 200 min.5 5 1 max. H[m] ma 3 1 .5 2 2.5 0 5 10 Q 175 [m 3/h] [l/s] 20 [lgpm] 6 15 150 max.5 0 5 6 1 5 10 7 1. P1[W] P1[W] 150 100 75 min.Heating. 75 0.65 0.35 3.145 60 . 2 3 min.75 0. Wilo Catalogue A1 . Motor Data Wilo-SE PE L N L N Heating.55 5/400 1 x 13. 50 Hz Potable water circulation Internal protection against unacceptably high winding temperatures Tripping: Internal interruption of motor voltage Reset: Automatic after motor has cooled down Wilo-SE. 2660 2330 1700 130 .55 5/400 1 x 13. Air-conditioning. 2 3 min. Air-conditioning.180 95 . Cooling Standard pumps (single-head pumps) Terminal diagram.135 1.5 [1/min] 110-N 70 1 max. Cooling Terminal diagram/motor protection Mains connection 1~230 V.55 0.5 150-N 70 1 max. 2080 1410 920 145 .75 0. 2320 1640 1200 100 .110 55 .180 90 .110 0. 2 3 min.7/400 1 x 13.85 0. 125-N 50 1 max.70 5/400 1 x 13. 2 3 min.20 1. Systems Always refer to name plate data! Current I: On-site thermal overload settings..150 70 .200 100 .85 0.00 0.245 125 .5 Solar thermal Motor data Switchgears and Control Devices Pump Management Systems Service/Accessories. Rated power Speed Power consumption Current Capacitor Threaded cable connection P2 n P1 I Capacity PG [W] [W] [A] [PF/VDB] – 2660 2340 1740 145 .105 0.Heating..5 200-N 100 1 max.Circulating pumps in glandless design 151 .140 75 . .9 B Flange dimensions Wilo-SE. x mm] – 150-N Flange PN 16 (as per EN 1092-2) 40 150 84 100/110 4 x 14/19 C 200-N Flange PN 16 (as per EN 1092-2) 40 150 84 100/110 4 x 14/19 C n = No. Flange Nominal diameter – DN – – Pump flange dimensions ØD Ød Ø kL1/kL2 [mm] Dimension drawing n x Ø dL1/dL2 – [pcs..Heating. Weights Wilo-SE Dimension drawing A b5 b4 b5 l1 l1 G l2 b4 Dimension drawing B l0 l0 l2 Pg b1 b2 a3 a1 b1 b2 a2 a1 Dimension drawing C d1 57 + 1 d2 DN G D2 D1 C Dimensions.9 B 200-N DN 40 – 244 122 92 156 60 54 66 60 44 7. Pipe connection/ nominal diameter Thread Rp/DN G Pump dimensions I0 l1 l2 a1 a2 b1 b2 b4 b5 Weight about Dimension drawing – – [kg] – – – 110-N Rp 1 1/4 G2 180 90 92 150 [mm] 40 50 52 60 44 4. of bolt holes 152 Subject to change without prior notice 09/2006 WILO AG .. Air-conditioning. Cooling Standard pumps (single-head pumps) Dimensions. Weights Wilo-SE.7 A 150-N DN 40 – 244 122 92 156 60 54 66 60 44 6.1 A 125-N Rp 1 G/112 180 90 92 150 50 53 65 60 44 3.. Circulating pumps in glandless design 153 .Switchgears and Control Devices Pump Management Systems Service/Accessories. Air-conditioning. Air-conditioning. Cooling Heating. Systems Solar thermal Potable water circulation Heating. Cooling Standard pumps (single-head pumps) Wilo Catalogue A1 . 5 14 16.5 10. 25/5 25/7 25/10 30/4 30/5 30/7 30/10 40/4 40/7 40/10 40/15 Heating water (In accordance with VDI 2035) • • • • • • • • • • • Water/glycol mixtures (max.5 9 5 7.. – = not available 154 Subject to change without prior notice 09/2006 WILO AG . Cooling Standard pumps (single-head pumps) Technical Data Wilo-TOP-S Wilo-TOP-S. [m3/h] Permitted field of application Temperature range for utilisation in heating.5 10. standard version – – – – – – – • • • • Support-bracket mounting (with horizontal shaft only). ventilation & air conditioning systems at max.5 21 21 Approved fluids (other fluids on request) Performance Maximum delivery head [m] Flow volume max.. special version – – – – – – – – – – – Mains connection 1~ [V]. mixtures with more than 20% glycol content require rechecking of the pumping data) • • • • • • • • • • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – – – – – – – – – – 5 7 12 4 5 7 12 4. standard version 400 400 400 400 400 400 400 400 400 400 400 Mains connection 3~ [V]. ambient temperature of +25 °C [°C] at max.Heating.5 7 10 15 5 7. standard version 230 230 230 230 230 230 230 230 230 230 230 Mains connection 3~ [V]. with optional switching plug 230 230 230 230 230 230 230 230 230 230 230 Mains frequency [Hz] 50 50 50 50 50 50 50 50 50 50 50 Pipe connections Electrical connection • = available. standard version – – – – – – – – – – – Mating flange for PN 16 flange. 1:1. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. standard version – – – – – – – – – – – Support-bracket mounting (with horizontal shaft only). special version – – – – – – – – • • • Combination flange PN 6/10 for mating flange PN 6 and PN 16. ambient temperature +40°C [°C] – -20 to +130 (in short-term operation 2 h: 140) – – – – – – – – – – – Maximum permitted total hardness in potable water circulation systems [°d] – – – – – – – – – – – Standard version for operating pressure pmax [bar] 10 10 10 10 10 10 10 6/10 6/10 6/10 6/10 Special version for operating pressure pmax [bar] – – 16 – – – 16 – 16 16 16 Screwed connection Rp 1 1 1 1/14 1/14 1/14 1/14 – – – – Nominal connection diameter DN – – – – – – – 40 40 40 40 Flange for mating flange PN 6. Air-conditioning. Systems • = available.5 0.5 0.5 0.. trade name: Noryl) Shaft Potable water circulation Pump housing Plastic (PP .50% GF) Stainless steel (X46 Cr13) Bearing Metal-impregnated carbon 50 °C 0. – = not available Wilo Catalogue A1 . Cooling Standard pumps (single-head pumps) Technical Data Wilo-TOP-S Wilo-TOP-S.5 0. 25/7 25/10 30/4 30/5 30/7 30/10 40/4 40/7 40/10 40/15 – – – – – – – – – – – Heating.Circulating pumps in glandless design 155 .5 0.5 0.5 0. Cooling 25/5 Motor/electronics Electromagnetic compatibility Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 Power electronics – – – – – – – – – – – Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 Insulation class F F F F F F F F F F F Materials Impeller Grey cast iron (EN-GJL-200) Plastic (PPE. trade name: Noryl) Plastic (PP 50% GF) Grey cast iron (EN-GJL-250) Plastic (PPE.5 95 °C 5 5 5 5 5 5 5 5 5 5 5 110 °C 11 11 11 11 11 11 11 11 11 11 11 130 °C 24 24 24 24 24 24 24 24 24 24 24 Solar thermal Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature Switchgears and Control Devices Pump Management Systems Service/Accessories. Air-conditioning..5 0. Air-conditioning.Heating.5 0.5 0. special version – – – – – – – – – – – Mains connection 1~ [V]. ambient temperature of +25 °C [°C] at max. ambient temperature +40°C [°C] Maximum permitted total hardness in potable water circulation systems [°d] Standard version for operating pressure pmax [bar] Special version for operating pressure pmax [bar] – -20 to +130 (in short-term operation 2 h: 140) – – – – – – – – – – – – – – – – – – – – – – 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6 6 6 10 10 10 16 16 16 16 16 16 16 16 16 16 16 Pipe connections Screwed connection Rp – – – – – – – – – – – Nominal connection diameter DN 50 50 50 50 65 65 65 65 80 80 100 Flange for mating flange PN 6. – = not available 156 Subject to change without prior notice 09/2006 WILO AG . Cooling Standard pumps (single-head pumps) Technical Data Wilo-TOP-S Wilo-TOP-S. standard version 230 230 230 – 230 230 – – 230 – – Mains connection 3~ [V]. standard version – – – – – – – – – – – Support-bracket mounting (with horizontal shaft only). ventilation & air conditioning systems at max. special version • • • • • • • • • • • Combination flange PN 6/10 for mating flange PN 6 and PN 16. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max.Heating. 50/4 50/7 50/10 50/15 65/7 65/10 65/13 65/15 80/7 80/10 100/10 Heating water (In accordance with VDI 2035) • • • • • • • • • • • Water/glycol mixtures (max. with optional switching plug 230 230 230 230 230 230 230 230 230 230 230 Mains frequency [Hz] 50 50 50 50 50 50 50 50 50 50 50 Electrical connection • = available. standard version • • • • • • • • – – – Support-bracket mounting (with horizontal shaft only). standard version – – – – – – – – • • • Mating flange for PN 16 flange. 1:1. standard version 400 400 400 400 400 400 400 400 400 400 400 Mains connection 3~ [V]... Air-conditioning. [m3/h] Permitted field of application Temperature range for utilisation in heating. mixtures with more than 20 % glycol content require rechecking of the pumping data) • • • • • • • • • • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – – – – – – – – – – 5 7 10 15 7 9 13 15 6 10 10 23 28 32 36 32 42 49 54 47 69 69 Approved fluids (other fluids on request) Performance Maximum delivery head [m] Flow volume max. Heating. Air-conditioning.. Cooling Standard pumps (single-head pumps) Technical Data Wilo-TOP-S Wilo-TOP-S.Circulating pumps in glandless design 157 . Systems Solar thermal • = available. 50/7 – – 50/10 50/15 65/7 65/10 65/13 65/15 80/7 80/10 100/10 Heating.50% GF) Shaft Stainless steel (X46 Cr13) Bearing Metal-impregnated carbon Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C 3 3 3 3 3 3 3 3 3 3 3 95 °C 10 10 10 10 10 10 10 10 10 10 10 110 °C 16 16 16 16 16 16 16 16 16 16 16 130 °C 29 29 29 29 29 29 29 29 29 29 29 Switchgears and Control Devices Pump Management Systems Service/Accessories. Cooling 50/4 Motor/electronics Electromagnetic compatibility – – – – Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 Power electronics – – – – – – – – – – – – – – – – Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 Insulation class F F F F F F F F F F F Materials Grey cast iron (EN-GJL-250) Impeller Potable water circulation Pump housing Plastic (PP .. Air-conditioning. – = not available Wilo Catalogue A1 . TOP-S 30/5 AC (EM) Three-phase (DM) 0 v 2 1 0 0. n.5 5 5 10 [m 3/h] 6 1 15 1. TOP-S 30/7 AC (EM) Three-phase (DM) v v 2 3 0 0 Rp1 0. 1 ) m 1 (3 ) 0 0 1 2 0 3 4 0.Rp1/Rp11/4 4 H [m ] 4 3 m .Rp1/Rp11/4 1~230 V .5 75 min. (1 4 ax .5 3 1 Rp1 [m/s] 2 Rp11/4 1.5 6 6 Wilo-TOP-S 25/5 Wilo-TOP-S 30/5 5 Wilo-TOP-S 25/5 Wilo-TOP-S 30/5 5 1~230 V .5 1 1.5 0 5 5 1 10 6 7 1. Cooling Standard pumps (single-head pumps) Pump curves Wilo-TOP-S Wilo-TOP-S 25/5.Heating. 125 0 1.5 [l/s] 20 [lgpm] Q max.( 3 1 1 ) (2 2 ) 2 m in ) .Rp1/Rp11/4 3~400 V . 75 min.5 Wilo-TOP-S 25/7 Wilo-TOP-S 30/7 7 Wilo-TOP-S 25/7 Wilo-TOP-S 30/7 7 3~400 V .5 200 max. (1 4 ) ) 3 3 (2 mi ) m 2 (2 in.5 0 5 5 10 0 [m 3/h] 6 1 [l/s] 0 20 [lgpm] 0 15 Q 150 2 3 4 0.Rp1/Rp11/4 6 6 5 5 m m ax H [m ] H [m ] Rp11/4 2 8 .( ax H [m ] v 2 1 m ax . 150 125 P1 [ W ] P1 [ W ] 5 3 175 150 min. 125 100 P1 [W] 100 P1 [W] 1 150 max. 75 50 50 25 25 0 0 158 2 0.5 0 0. 175 1 0 Q 200 0 0 1 2 3 4 5 6 7 [m 3/h] 0 0 1 2 3 4 5 6 7 [m 3/h] Subject to change without prior notice 09/2006 WILO AG . (3 (2 ) in.5 [m/s] 1 1.5 2 20 [l/s] [lgpm] 25 Q max. 50 50 25 25 0 0 1 2 3 4 5 0 [m 3/h] 6 0 1 2 3 4 5 [m 3/h] 6 Wilo-TOP-S 25/7. 2 (3 ) (3 ) ) 1 0 1 0 1 2 0 3 4 0.5 15 2 20 0 [m 3/h] [l/s] [lgpm] 25 4 5 1 10 6 15 [m 3/h] 7 1. Air-conditioning.5 2 [m/s] 2 1 Rp11/4 3 0 8 Rp1 0.5 3 1 Rp1 0 [m/s] 2 Rp11/4 1. 100 75 125 100 min. 5 15 20 8 25 9 2. Air-conditioning. 0 0 1 2 3 4 5 6 7 Wilo Catalogue A1 .5 2.5 1 1.5 Heating.5 15 25 0 9 [m 3/h] 8 2 20 2.5 2 2. 1 (2 mi (3 ) n.Rp 11/4 max.5 30 0 [lgpm] 0 1 2 3 0. 125 min. Cooling AC (EM) [m 3/h] [l/s] 10 3 [lgpm] 35 400 min.5 1 ~ 230 V .5 3 [m/s] 3.5 15 20 25 Q 8 9 2.5 5 4 5 1 10 6 7 1. TOP-S 30/10 Three-phase (DM) 0 0.5 0 1 v 2 1.5 Wilo-TOP-S 30/4 3~400 V .5 11 Wilo-TOP-S 25/10 Wilo-TOP-S 30/10 10 [m/s] 3.1 5 2 4 4 2 3 n. 200 0 0 1 2 3 4 5 6 7 8 9 [m 3/h] 10 0 1 2 3 4 5 6 7 8 9 [m 3/h] 10 Wilo-TOP-S 30/4 Three-phase (DM) v 0 0. 100 75 125 100 75 50 50 25 25 0 Switchgears and Control Devices Pump Management Systems 150 P 1 [ W] P 1 [ W] [m/s] 3 5 Wilo-TOP-S 30/4 0 Solar thermal AC (EM) min.1 6 m ax 6 .5 30 175 150 9 [m 3/h] 8 2 [l/s] [lgpm] Q 200 max.Rp 1 9 9 8 8 7 7 m H[m] ax . 3 6 7 2 1. .5 0 5 4 5 1 10 6 7 1. 175 0 [l/s] Q 200 (1 2 ) (2 ma Service/Accessories.Rp 11/4 3 3 ma x. mi 3 2 2 1 1 0 0 1 0 2 0.5 3 4 5 1 5 10 mi n.Circulating pumps in glandless design 8 9 [m 3/h] 0 1 2 3 4 5 6 7 8 9 [m 3/h] 159 .Rp 1 11 Wilo-TOP-S 25/10 Wilo-TOP-S 30/10 10 3 ~ 400 V .5 1 v 2 1. ( 1 3 ) ) 0 1 2 0 3 0. 300 P1[W] P1[W] 350 250 100 200 150 min.5 3 4 5 1 5 10 3 6 7 2 1. Air-conditioning. Cooling Standard pumps (single-head pumps) Pump curves Wilo-TOP-S Wilo-TOP-S 25/10.5 15 20 25 2.Heating.5 2.5 2 2. H [m ] 4 H [m ] 4 (1 2 x. ) ) mi n.5 1 v 1. max 300 min. Systems 1~230 V .5 30 10 3 0 [m 3/h] [l/s] [lgpm] 35 1 0 Q 400 0 0 2 0.5 [m/s] 3 0 5 0.5 30 Potable water circulation 5 0 3 12 12 H[m] 0. DN 40 3 3 m 2.5 5 5 75 min.DN 40 4 4 3.5 3 ~ 400 V .5 7 1 ~ 230 V . 175 150 150 125 min. 75 50 50 25 25 0 0 0 2 4 6 8 10 12 14 0 [m3/h] 2 4 6 8 10 12 14 [m3/h] 3 [m/s] Wilo-TOP-S 40/7 AC (EM) Three-phase (DM) v 0 0.Heating.5 (2 mi ) m ax 1 ) 1.( (2 in mi .5 2 n.5 v 1.( 3 2 n.5 3 0 [m/s] 8 1 1.5 H[m] H[m] 1 ~ 230 V . 1 in . 175 2 0 [lgpm] 50 0 0 Q 200 max.5 2 2.5 1 v 1. 350 200 0 160 2 8 7 H [m] 0.( 1 .5 1 2 Wilo-TOP-S 40/4 4.5 0 0 2 4 0 0. 2 ) 1 0 1 ) 3 ) m m 4 ) (2 ) (3 ) 1 0 2 4 0 6 1 0 8 10 2 10 20 12 14 3 30 Q 500 4 40 50 0 16 [m3/h] [l/s] [lgpm] 0 0 2 4 6 1 0 8 10 2 10 20 12 3 30 40 14 4 50 16 [m3/h] [l/s] [lgpm] Q 500 450 450 400 400 max.5 3. 350 P1 [ W ] P1 [ W ] 2.5 6 8 1 0 10 10 3 20 30 0 14 [m3/h] [l/s] 4 12 2 40 4 6 8 1 10 2 10 12 14 3 20 30 4 40 [m3/h] [l/s] [lgpm] 50 Q 200 max. Air-conditioning.( ) (3 ) 3 ) 0. 300 250 300 250 200 150 150 100 100 2 4 6 8 10 12 14 16 [m3/h] max. 125 100 P1[W] 100 P1[W] [m/s] 2.5 Wilo-TOP-S 40/7 Wilo-TOP-S 40/7 3 ~ 400 V . Cooling Standard pumps (single-head pumps) Pump curves Wilo-TOP-S Wilo-TOP-S 40/4 AC (EM) Three-phase (DM) 0 0. 0 2 4 6 8 10 12 14 16 [m3/h] Subject to change without prior notice 09/2006 WILO AG .5 0 [m/s] 0.( 4 1 3 ax .5 min.5 1 2 2.5 m 2.DN 40 6 5 5 m H [m] ax .5 ax .5 Wilo-TOP-S 40/4 4.5 v 1.DN 40 6 min. (1 ) 2 (2 1. Air-conditioning. 300 200 200 100 100 0 0 4 8 12 0 [m3/h] 16 0 2 4 6 8 10 12 14 16 18 [m3/h] 4 [m/s] Wilo-TOP-S 40/15 1 1.5 10 3 20 17. 8 mi n.5[m/s] 4 1~230V . Air-conditioning.5 1 1.5 Heating. 12 3 600 700 P1 [W] 0 0 min.( 6 4 1 ) 5 (2 mi 4 n.DN 40 ma ma x.0 1. 7 H [m] H[m] mi n. 10 H [m] H [m] 3~400 V 12 10 7.DN 40 9 m ax 8 .5 2 2.0 2.5 2 3 3.5 1.5 5 15 4 40 Q [m³/h] Q [l/s] Q [Igpm] 60 1000 max.Heating.DN 40 11 Wilo-TOP-S 40/10 10 3 ~ 400 V . min.5 Service/Accessories.5 Q [m³/h] 161 .5 5 1 0 Q [Igpm] 60 DN 40 1 2 mi 8 6 2 x.5 0 [m/s] 3.5 2 3 12. max. 6 4 4 2 2 0 4 8 6 1 12 10 3 2 20 14 4 16 40 18 5 Q [m³/h] Q [l/s] n. Switchgears and Control Devices Pump Management Systems 0 16 Three-phase (DM) v 2. Cooling Standard pumps (single-head pumps) Pump curves Wilo-TOP-S Wilo-TOP-S 40/10 Three-phase (DM) v 0 0.5 10 12.5 3 [m/s] 3. max.5 min.0 0. 0 0 2. ) (3 ) 3 Potable water circulation 8 2 2 1 0 0 0 0 4 8 1 12 2 [m3/h] 16 3 5 [l/s] 4 2 0 Q 4 1 6 8 10 2 10 600 20 30 40 Q 400 P1[W] 300 16 50 [m3/h] [l/s] 18 5 60 [lgpm] 70 500 500 400 14 4 max. Systems AC (EM) 500 250 0 2 4 6 8 10 12 14 16 Wilo Catalogue A1 .5 12 Wilo-TOP-S 40/10 10 1 ~ 230 V .5 0 4. 750 min. P1 [W] P1 [W] 3 Wilo-TOP-S 40/15 14 12 0 1000 900 800 700 600 500 400 300 200 0 v 2 Wilo-TOP-S 40/15 14 0 0 0 1 16 Solar thermal 0.5 5 7.5 15 17. 6 m ax .Circulating pumps in glandless design 18 Q [m³/h] 0 2. Cooling AC (EM) v 2. 5 [m/s] 0.5 ) ) 2 mi n.( 1 2.5 2 2.5 3 ~ 400 V . 300 200 200 100 0 0 162 0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h] Subject to change without prior notice 09/2006 WILO AG .5 [m/s] 8 8 Wilo-TOP-S 50/7 Wilo-TOP-S 50/7 7 3 ~ 400 V .Heating.DN 40 7 6 H[m] 6 m ax 5 . 250 100 200 0 5 10 15 0 [m 3/h] 20 0 5 10 15 [m 3/h] 20 Wilo-TOP-S 50/7 AC (EM) Three-phase (DM) v 0 0.5 3.5 1 1. 5 6 50 [lgpm] 75 Q max. Cooling Standard pumps (single-head pumps) Pump curves Wilo-TOP-S Wilo-TOP-S 50/4 AC (EM) Three-phase (DM) v v 0 0.5 Wilo-TOP-S 50/4 4.5 5 Wilo-TOP-S 50/4 4.5 1.5 2 3 [m/s] 2.DN 50 1 ~ 230 V . P1[W] 500 400 P1 [W] 10 2 400 min.5 0 5 0 10 1 2 0 5 6 50 0 [m 3/h] 20 4 25 [l/s] 350 0 0 5 10 1 2 0 [lgpm] 75 Q 400 P1 [ W ] 15 3 15 3 25 300 min. 600 600 min.0 1.5 2 3 [m/s] 2. Air-conditioning. ax 3 ax H [m ] H [m ] 3 .DN 50 1 ~ 230 V .5 m m .( m ax 1 ) .5 ) (2 2 mi (3 1.5 3. 4 (2 4 . 1.5 ) n.5 0.5 1 1. 300 max.( 3 3 ) 2 2 1 1 0 0 0 0 5 1 10 2 15 3 4 20 5 25 6 7 [m3/h] [l/s] 0 0 5 1 0 Q 15 3 25 4 20 5 50 25 6 7 75 [m3/h] [l/s] [lgpm] Q 800 700 max.DN 50 4 4 3.5 v 2.5 3 3.5 1 1.5 ) (3 ) 1 1 0. max.5 0 5 0. [m 3/h] [l/s] 20 4 400 P1 [ W ] 0 200 min.0 0 3.0 2. in m H [m] 5 ) m in 3 .( 1 (2 2. Heating.0 4. 700 20 4 900 800 . 1 Service/Accessories.( 3 3 ) Potable water circulation 2 2 1 0 0 0 0 5 1 10 2 15 3 20 4 25 5 6 30 7 8 [m3/h] [l/s] 5 1 10 2 0 Q 900 15 3 25 5 50 25 6 30 7 75 8 [m3/h] [l/s] [lgpm] 100 Q max. Cooling Standard pumps (single-head pumps) Pump curves Wilo-TOP-S Wilo-TOP-S 50/10 Three-phase (DM) v v 0 0 0. 6 3 4 2 0 0 0 0 5 1 2 20 10 3 40 15 4 20 5 6 60 25 7 80 30 8 9 Q [m³/h] Q [l/s] 120 Q [Igpm] 100 1750 max. Air-conditioning.DN 50 14 12 ma x.5 1. 1000 750 500 250 0 0 5 10 15 20 25 30 Wilo Catalogue A1 .0 1.5 1 2 3 9 [m/s] Wilo-TOP-S 50/10 Wilo-TOP-S 50/10 8 4 10 3 ~ 400 V . 300 200 100 0 0 5 10 15 20 25 30 [m3/h] 0 0 5 10 15 20 25 30 [m3/h] Wilo-TOP-S 50/15 16 Solar thermal Three-phase (DM) Wilo-TOP-S 50/15 3~400 V . Cooling AC (EM) 2. Air-conditioning. 4 (2 4 ) m in . max 600 600 P1[W] 500 P1 [W] 0 0 400 300 min. ax m 6 . 1500 1250 P1 [W] Switchgears and Control Devices Pump Management Systems min. Systems H [m] 10 2 8 mi n.0 2.5 3. min.5 Heating.0 [m/s] 3.DN 50 8 7 m .Circulating pumps in glandless design Q [m³/h] 163 . ax 6 m H [m] ) H[m] (1 5 in.DN 50 1 ~ 230 V . ( 5 ) 4 3 3 2 2 1 1 1 (2 mi n. 3 3 ) (2 mi ) n. 500 2 15 3 20 20 4 40 25 5 6 60 Q 600 30 7 8 80 [m3/h] 9 [l/s] [lgpm] 100 max.5 2 3 [m/s] 2.DN 65 3 ~ 400 V .5 0 [m/s] 2. 600 500 500 400 400 300 300 164 5 900 max. 700 P1[W] 700 600 min.0 1 1.5 v 1.DN 65 8 7 7 ma 6 x.5 10 9 Wilo-TOP-S 65/10 8 Wilo-TOP-S 65/10 9 1 ~ 230 .5 Wilo-TOP-S 65/7 7 Wilo-TOP-S 65/7 7 1 ~ 230 V .DN 65 3 ~ 400 V . Cooling Standard pumps (single-head pumps) Pump curves Wilo-TOP-S Wilo-TOP-S 65/7 AC (EM) Three-phase (DM) v 0 0.5 1 2 2. 6 m H[m] H[m] 5 mi n.0 1.( 1 mi n. 400 P1[W] 400 P1 [W] 0 700 600 3 ) 0 Q 700 300 300 min. ( 2 2 1 1 0 0 0 5 0 10 1 2 15 3 20 4 5 25 6 [m3/h] [l/s] 30 7 8 5 10 1 0 max. 4 m ax 4 . ) (3 ) 0 0 0 0 5 1 10 2 3 15 4 20 5 25 6 7 9 10 [l/s] Q 1000 0 20 10 2 40 15 4 20 25 30 6 60 35 10 8 80 Q 100 120 40 [m3/h] [l/s] 140 [lgpm] max. 800 200 0 0 1000 900 P1[W] 35 [m3/h] 30 8 0 5 10 15 20 25 30 35 [m3/h] 200 0 5 10 15 20 25 30 35 40 [m3/h] Subject to change without prior notice 09/2006 WILO AG . 4 ax .DN 65 6 6 5 5 H[m] ma x.Heating. 200 200 100 100 0 [m/s] 2 8 8 H [m] 0. 500 min.5 v v 1. 800 min.5 1 1. Air-conditioning.5 0 5 10 15 20 25 0 [m3/h] 30 0 5 10 15 20 25 30 [m3/h] Wilo-TOP-S 65/10 AC (EM) Three-phase (DM) 0 0.5 0 [m/s] 0. 700 400 600 500 300 0 10 20 30 40 Wilo Catalogue A1 .( 1 3 mi 2 1 1 0 0 0 10 3 (2 mi 20 30 6 50 [m3/h] 40 9 12 n. 800 500 min. Systems x. Switchgears and Control Devices Pump Management Systems ma min.DN 80 6 5 5 ma 4 H[m] 3 ax . 1000 800 800 600 0 5 10 15 20 25 30 35 600 45 [m3/h] 40 0 10 20 30 40 50 1.( 3 ) ) 4 ) ) mi (2 6 m 8 ) (2 2 0 Potable water circulation 4 2 0 5 0 0 10 2 15 20 4 20 40 25 30 6 60 35 8 80 100 120 [l/s] 0 0 160 [lgpm] 0 12 140 Q 1800 0 45[m3/h] 40 10 10 2 20 20 6 4 40 60 30 40 8 80 10 100 Q 1800 120 12 140 160 50 14 [m3/h] 180 [lgpm] [m3/h] [l/s] . Cooling Three-phase (DM) v 1 2 [m/s] 3 0 14 0.DN 65 12 3 ~ 400 V .( 1 ) n. m in 6 (3 .5 2 2.5 2 2. 900 600 P1[W] P1[W] ) n. 1400 min. 1000 700 x. 2 0 m H[m] 4 Service/Accessories.5 Wilo-TOP-S 80/7 0 Three-phase (DM) 0.5 3 3.5 1 2 v [m/s] 2.( H[m] 1 ax . max 1600 1600 max. P1[W] P1[W] 1400 1200 1200 1000 min.5 1 [m/s] 7 7 Wilo-TOP-S 80/7 Wilo-TOP-S 80/7 1 ~ 230 .Heating. ) (3 ) 0 0 [l/s] 10 20 3 0 Q 30 6 50 40 9 100 Q 800 1100 12 150 [m3/h] [l/s] [lgpm] max. Cooling Standard pumps (single-head pumps) Pump curves Wilo-TOP-S Wilo-TOP-S 65/13 Wilo-TOP-S 65/15 Three-phase (DM) v 0 Heating.5 v 1.Circulating pumps in glandless design 50 [m3/h] 0 10 20 30 40 [m3/h] 165 .DN 65 12 10 10 H[m] m 8 ax .DN 80 6 3 ~ 400 V . Air-conditioning.5 Solar thermal AC (EM) 0 0. Air-conditioning.5 4 [m/s] 16 Wilo-TOP-S 65/13 Wilo-TOP-S 65/15 14 3 ~ 400 V .5 1 1. DN 100 9 9 8 8 ma 7 x. ( 1 1 ) 6 (2 5 ) 6 (2 ) 5 ) mi 3 ) 3 3 2 2 1 1 0 0 10 3 0 20 6 50 30 40 9 50 12 100 60 15 0 [m3/h] [l/s] 0 0 10 3 20 6 50 ) 30 40 9 50 12 100 60 15 [m3/h] [l/s] [lgpm] 150 Q 1800 . Cooling Standard pumps (single-head pumps) Pump curves Wilo-TOP-S Wilo-TOP-S 80/10 Wilo-TOP-S 100/10 Three-phase (DM) Three-phase (DM) v v 0 0.DN 80 10 3 ~ 400 V .5 2 2. (3 0 [lgpm] 150 Q 1800 min 4 n.5 0 [m/s] 3 2 [m/s] 1.5 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h] Subject to change without prior notice 09/2006 WILO AG . ( 4 0 ma 7 x. .5 1 1. ( H[m] H[m] 1 12 12 max 1600 1400 1200 P1[W] P1[W] 1400 min.5 11 Wilo-TOP-S 80/10 11 Wilo-TOP-S 100/10 10 3 ~ 400 V . max 1600 . 1200 min. Air-conditioning.Heating. 1000 1000 800 800 0 166 0. Heating. Air-conditioning. 250 V~ For function. Planning Guide” Wilo Catalogue A1 . Systems Terminal diagram E/motor protection E Switchgears and Control Devices Pump Management Systems Mains connection 1~230 V. 50 Hz (with optional switching plug 3~230 V) Internal protection against unacceptably high winding temperatures Tripping: Internal interruption of motor phase Reset: Interrupt mains system voltage. 250 V ~ For function. see chapter “Pump Management Systems Wilo-Control. Cooling Standard pumps (single-head pumps) Terminal Diagrams Wilo-TOP-S L N L1 PE Mains connection 1~230 V. 50 Hz Full motor protection with integrated trip electronics in terminal box for all speed stages Tripping: All-pole shutdown of motor by integrated automatic tripping Reset: Manual reset at terminal box necessary Load capacity of the potential-free NC contact in accordance with VDI 3814 only for collective fault signal (SSM) 1 A. see chapter “Pump Management Systems Wilo-Control. 50 Hz 3~230 V. Planning Guide” SSM C1 SSM C1 PE C2 N L C2 N L Service/Accessories. 50 Hz L2 Heating. 50 Hz (with optional switching plug 3~230 V) Full motor protection with integrated trip electronics in terminal box for all speed stages Tripping: All-pole shutdown of motor by integrated tripping electronics Reset: Manual reset at terminal box necessary Solar thermal Terminal diagram A/motor protection A Load capacity of the potential-free NC contact in accordance with VDI 3814 for die collective fault signal (SSM) 1 A. allow motor to cool down. 50 Hz 3~230 V. Air-conditioning. Cooling N Potable water circulation PE L Terminal diagram B/motor protection B L1 PE L2 L3 L1 L2 L3 Mains connection 3~400 V. switch mains system voltage on again L Mains connection 1~230 V.Circulating pumps in glandless design 167 . see “Service/Accessories”) L1 L2 L3 Terminal diagram D/motor protection D N WSK = Thermal winding contact Full motor protection in all speed stages with optional Wilo-SK 602/ SK 622/Protect-Module C tripping unit or other switchgears/control devices with WSK connection option Tripping: External tripping at switchgear/control device Reset: Manual reset at switchgear/control device necessary L3 Mains connection 3~400 V. 50 Hz Internal protection against unacceptably high winding temperatures Tripping: Internal interruption of motor voltage Reset: Automatic after motor has cooled down Terminal diagram C/motor protection C WSK WSK PE SSM L N SSM (circuit diagram with SK 602/622. Heating, Air-conditioning, Cooling Standard pumps (single-head pumps) Motor Data Wilo-TOP-S Motor data Wilo-TOP-S... 25/5 30/5 (single-phase AC motor) Rated power Stage/speed Power Current at consumption 1~230 V 3~400 V 3~230 V Capacitor Motor Threaded Termiprotec- cable con- nal diation nection gram P2 n P1 I – – PG – [W] [1/min] [W] [A] [PF/VDB] – – – 50 1 max. 2 3 min. 2320 1640 1200 100 - 140 75 - 110 55 - 75 0.65 0.55 0.35 – – 3,7/400 A 1x 13.5 A 25/5 30/5 (three-phase AC motor) 50 1 max. 2 3 min. 2650 2190 1890 85 - 150 55 - 100 40 - 75 – 0.40 0.20 0.15 0.65 0.35 0.25 – B 1x 13.5 B 25/7 30/7 (single-phase AC motor) 90 1 max. 2 3 min. 2600 2300 1800 140 - 195 110 - 175 85 - 120 0.95 0.87 0.62 – – 5/400 A 1x 13.5 A 25/7 30/7 (three-phase AC motor) 90 1 max. 2 3 min. 2600 2100 1750 120 - 200 85 - 130 65 - 90 – 0.45 0.25 0.17 0.78 0.43 0.30 – B 1x 13.5 B 25/10 (single-phase AC motor) 180 1 max. 2 3 min. 2600 2500 2300 225 - 410 185 - 345 170- 340 2.05 1.95 1.75 – – 8/400 C 2 x 13.5 C 25/10 (three-phase AC motor) 180 1 max. 2 3 min. 2600 2200 1800 195 - 400 145 - 280 120- 200 – 0.79 0.49 0.35 1.37 0.84 0.61 – D 2 x 13.5 D 30/4 (single-phase AC motor) 70 1 max. 2 3 min. 2660 2340 1710 145 - 180 95 - 150 70 - 110 0.85 0.75 0.55 – – 5/400 A 1x 13.5 A 30/4 (three-phase AC motor) 70 1 max. 2 3 min. 2610 2120 1810 95 - 160 60 - 105 40 - 75 – 0.40 0.20 0.15 0.65 0.35 0.25 – B 1x 13.5 B 30/10 (single-phase AC motor) 180 1 max. 2 3 min. 2600 2500 2300 225 - 410 185 - 395 170 - 340 2.05 1.95 1.75 – – 8/400 C 2 x 13.5 C 30/10 (three-phase AC motor) 180 1 max. 2 3 min. 2600 2200 1800 195 - 400 145 - 280 120 - 200 – 0.79 0.49 0.35 1.37 0.84 0.61 – D 2 x 13.5 D 40/4 (single-phase AC motor) 90 1 max. 2 3 min. 2500 2100 1600 155 - 195 130 - 175 100 - 120 0.95 0.87 0.62 – – 5/400 A 1x 13.5 A 40/4 (three-phase AC motor) 90 1 max. 2 3 min. 2550 2050 1700 145 - 195 100 -130 70 - 90 – 0.45 0.25 0.17 0.78 0.43 0.30 – B 1x 13.5 B 40/7 (single-phase AC motor) 180 1 max. 2 3 min. 2650 2450 2200 250 - 390 220 - 380 200 - 330 1.93 1.88 1.70 – – 8/400 C 2 x 13.5 C 40/7 (three-phase AC motor) 180 1 max. 2 3 min. 2600 2100 1800 220 - 370 165 - 260 130 - 185 – 0.76 0.47 0.33 1.31 0.81 0.57 – D 2 x 13.5 D 40/10 (single-phase AC motor) 350 1 max. 2 min. 2850 2500 440 - 650 340 - 620 3.20 3.00 – – 16/400 E 2 x 13.5 E 40/10 (three-phase AC motor) 350 1 max. 2 3 min. 2800 2500 2200 300 - 585 230 - 465 200 - 365 – 1.17 0.82 0.65 2.02 1.43 1.12 – D 2 x 13.5 D Always refer to name plate data! Current I: On-site thermal overload settings. Note: Mains connection 3~230 V only with optional switching plug (accessory) 168 Subject to change without prior notice 09/2006 WILO AG Heating, Air-conditioning, Cooling Standard pumps (single-head pumps) Motor Data Wilo-TOP-S Motor data Motor Threaded Termiprotec- cable con- nal diation nection gram P2 n P1 I – – PG – [W] [1/min] [W] [A] [PF/VDB] – – – 570 1 max. 2 min. 2800 2500 615 - 945 415 - 800 4.57 4.20 – – 25/400 E 2 x 13.5 E 40/15 (three-phase AC motor) 570 1 max. 2 3 min. 2800 2500 2200 500 - 905 380- 720 330- 585 – 1.84 1.30 1.05 3.19 2.25 1.82 – D 2 x 13.5 D 50/4 (single-phase AC motor) 180 1 max. 2 3 min. 2650 2450 1950 280 - 330 255 - 320 235 - 290 1.62 1.61 1.51 – – 8/400 C 2 x 13.5 C 50/4 (three-phase AC motor) 180 1 max. 2 3 min. 2600 2100 1700 245 - 330 190 - 240 145 - 180 – 0.71 0.44 0.32 1.25 0.78 0.56 – D 2 x 13.5 D 50/7 (single-phase AC motor) 350 1 max. 2 min. 2850 2300 420 - 650 315 - 600 3.20 3.00 – – 16/400 E 2 x 13.5 E 50/7 (three-phase AC motor) 350 1 max. 2 3 min. 2800 2450 2150 360 - 625 290 - 495 245 - 380 – 1.23 0.87 0.68 2.13 1.51 1.17 – D 2x 13.5 D 50/10 (single-phase AC motor) 450 1 max. 2 min. 2700 2500 540 - 860 390 - 800 4.00 3.80 – – 25/400 E 2 x 13.5 E 50/10 (three-phase AC motor) 450 1 max. 2 3 min. 2700 2300 2000 450 - 880 330 - 680 280 - 500 – 1.73 1.20 0.89 3.00 2.09 1.54 – D 2 x 13.5 D 50/15 (three-phase AC motor) 1100 1 max. 2 3min. 2800 1115 - 1540 2550 845 - 1210 2300 705 - 950 – 3.03 2.14 1.72 5.25 3.71 2.99 – D 2x 13.5 D 65/7 (single-phase AC motor) 350 1 max. 2 min. 2850 2500 540 - 650 460 - 620 3.20 3.00 – – 16/400 E 2 x 13.5 E 65/7 (three-phase AC motor) 350 1 max. 2 3 min. 2800 2500 2200 380 - 550 310 - 445 270 - 360 – 1.11 0.79 0.63 1.92 1.37 1.09 – D 2 x 13.5 D 65/10 (single-phase AC motor) 570 1 max. 2 min. 2800 2500 830 - 940 690 - 840 4.40 4.20 – – 25/400 E 2 x 13.5 E 65/10 (three-phase AC motor) 570 1 max. 2 3 min. 2800 2500 2150 620 - 960 480 - 760 400 - 600 – 1.94 1.37 1.08 3.36 2.37 1.88 – D 2 x 13.5 D 65/13 (three-phase AC motor) 1100 1 max. 2 3 min. 2800 1000 - 1450 2550 810 - 1180 2250 700 - 960 – 2.93 2.10 1.74 5.07 3.64 3.00 – D 2 x 13.5 D 65/15 (three-phase AC motor) 1300 1 max. 2 3 min. 2850 1170 - 1685 2650 925 - 1425 2400 815 - 1210 – 3.41 2.53 2.18 5.91 4.38 3.78 – D 2 x 13.5 D 80/7 (single-phase AC motor) 570 1 max. 2 min. 2650 2200 960 - 1030 860 - 920 4.80 4.60 – – 25/400 E 2 x 13.5 E 80/7 (three-phase AC motor) 450 1 max. 2 3min. 2750 2400 2100 530 - 720 410 - 560 345 - 440 – 1.51 1.00 0.78 2.65 1.74 1.35 – D 2 x 13.5 D Heating, Air-conditioning, Cooling Capacitor Potable water circulation Power Current at consumption 1~230 V 3~400 V 3~230 V Solar thermal Stage/speed Service/Accessories, Systems 40/15 (single-phase AC motor) Rated power Switchgears and Control Devices Pump Management Systems Wilo-TOP-S... Always refer to name plate data! Current I: On-site thermal overload settings. Note: Mains connection 3~230 V only with optional switching plug (accessory) Wilo Catalogue A1 - Circulating pumps in glandless design 169 Heating, Air-conditioning, Cooling Standard pumps (single-head pumps) Motor Data Wilo-TOP-S Motor data Wilo-TOP-S... Rated power Stage/speed Power Current at consumption 1~230 V 3~400 V 3~230 V Capacitor Motor Threaded Termiprotec- cable con- nal diation nection gram P2 n P1 I – – PG – [W] [1/min] [W] [A] [PF/VDB] – – – 80/10 (three-phase AC motor) 1100 1 max. 2 3 min. 100/10 (three-phase AC motor) 1100 1 max. 2 3 min. 2800 1270 - 1685 2500 1040 - 1390 2150 895 - 1100 2800 1270 - 1685 2500 1040 - 1390 2150 895 - 1100 – 3.27 2.47 2.00 5.66 4.28 3.46 – D 2 x 13.5 D – 3.27 2.47 2.00 5.66 4.28 3.46 – D 2 x 13.5 D Always refer to name plate data! Current I: On-site thermal overload settings. Note: Mains connection 3~230 V only with optional switching plug (accessory) 170 Subject to change without prior notice 09/2006 WILO AG Heating, Air-conditioning, Cooling Standard pumps (single-head pumps) Dimensions, Weights Wilo-TOP-S Dimension drawing B Rp Rp Pg l0 l0 b3 Pg b3 Pg a1 G a2 l1 a2 b1 b2 b2 l1 b2 Permitted installation positions, see Planning Guide Permitted installation positions, see Planning Guide Dimension drawing C Dimension drawing D R 1/8 Potable water circulation a1 G b1 R 1/8 Pg R 1/8 b1 a1 b2 l1 a2 b2 R 1/8 b2 a1 a2 Permitted installation positions, see Planning Guide Permitted installation positions, see Planning Guide Dimension drawing E Dimension drawing F R 1/8 l1 Dimension drawing G ØD Ø k L2 Ø k L1 Ød DN ØD Øk Ød DN l0 b3 Pg Solar thermal b1 b2 l0 l0 b3 Pg b3 Pg Service/Accessories, Systems b2 Heating, Air-conditioning, Cooling Dimension drawing A n x Ø d1 n x Ø d2 b1 b2 R 1/8 b2 n x Ø dL a1 a2 l1 Wilo Catalogue A1 - Circulating pumps in glandless design Switchgears and Control Devices Pump Management Systems Permitted installation positions, see Planning Guide 171 Heating, Air-conditioning, Cooling Standard pumps (single-head pumps) Dimensions, Weights Wilo-TOP-S Dimensions, Weights Wilo-TOP-S... 172 Pipe connection/ Nominal diameter Thread Pump dimensions [Rp/DN] G – – 25/5 Rp 1 G 11/2 180 40 70 150 50 87.5 92 4.5 A 25/7 Rp 1 G 11/2 180 34 56 165 66 80 92 5.0 A 25/10 Rp 1 G 11/2 I0 a1 a2 l1 b1 b2 b3 [mm] Weight about Dimension drawing PN 6/10 – [kg] – 180 52 72.5 171.5 68.5 92 102 6.3 A 30/4 Rp 4 G2 180 50 70 156 53 87.5 92 5.0 A 30/5 Rp 11/4 G2 180 40 70 150 50 87.5 92 4.5 A 30/7 Rp 11/4 G2 180 34 64 172 66 88 92 5.0 A 30/10 Rp 11/4 G2 180 52 72.5 171.5 68.5 92 102 6.3 B 40/4 40 – 220 54 76 178 83 103 92 9.5 C 40/7 40 – 250 46 72 193 78 97 102 11 D 40/10 40 – 250 58.5 88 217 90 121 110 14.5 D/E 40/15 40 – 250 55 83 258 99 135 119 20.6 D/E 50/4 50 – 240 53 80 200 93 112 104 13 D 50/7 50 – 280 63 82 225 91 119 110 16.5 D/E 50/10 50 – 280 67 91 223 101 123 110 17 D/E 50/15 50 – 340 81 112.5 242 105 137 119 25.5 D/E 65/7 65 – 280 72 97 234 111 124 110 18.5 D/E 65/10 65 – 340 79 100 256 118 136 119 23.5 D/E 65/13 65 – 340 79 100 256 118 136 119 25.5 D 65/15 65 – 340 79 100 283 118 136 119 29 D 80/7 (1~) 80 – 360 95 130 258 135 159 119 28 E 80/7 (3~) 80 – 360 96 130 227 111 149 110 25.5 D 80/10 80 – 360 95 130 258 135 159 119 28/30 D 100/10 100 – 360 95 130 258 135 159 119 28.5/30.5 D 11/ Subject to change without prior notice 09/2006 WILO AG Heating, Air-conditioning, Cooling Standard pumps (single-head pumps) Dimensions, Weights Wilo-TOP-S Flange dimensions DN – – 40/4 40/7 40/10 Combination flange PN 6/10 (flange PN 16, in accordance with DIN 2533) 40 150 88 40/15 Combination flange PN 6/10 (flange PN 16, in accordance with EN 1092-2 40 150 50/4 50/7 50/10 Combination flange PN 6/10 (flange PN 16, in accordance with DIN 2533) 50 50/15 Combination flange PN 6/10 (flange PN 16, in accordance with EN 1092-2) 80/7 (3~) 80/7 (1~) 80/10 100/10 Dimension drawing n x Ø dL n x Ø dL1/dL2 – [pcs. x mm] – 100/110 4 x 14/19 F 84 100/110 4 x 14/19 F 165 102 110/125 4 x 14/19 F 50 165 99 110/125 4 x 14/19 F 65 185 122 130/145 4 x 14/19 F Flange PN 6 (designed to PN 16, as per EN 1092-2) 80 200 132 150 4 x 19 G Flange PN 16 (as per EN 1092-2) 80 200 132 160 8 x 19 G Flange PN 6 (as per DIN 2531, drilled in accordance with EN 1092-2) 80 190 128 150 4 x 19 G Flange PN 16 (as per DIN 2533 drilled in accordance with EN 1092-2) 80 200 138 160 8 x 19 G Flange PN 6 (as per DIN 2531, drilled in accordance with EN 1092-2) 100 210 148 170 4 x 19 G Flange PN 16 (as per DIN 2533 drilled in accordance with EN 1092-2) 100 220 158 180 8 x 19 G Combination flange PN 6/10 (flange PN 16, in accordance with DIN 2533) ØD Ød Øk Ø kL1/kL2 [mm] Heating, Air-conditioning, Cooling – 65/7 65/10 65/13 65/15 Pump flange dimensions Potable water circulation Nominal diameter Solar thermal Flange Service/Accessories, Systems Wilo-TOP-S... Switchgears and Control Devices Pump Management Systems n = No. of bolt holes Wilo Catalogue A1 - Circulating pumps in glandless design 173 Heating, Air-conditioning, Cooling Standard pumps (single-head pumps) Technical Data Wilo-TOP-D Wilo-TOP-D... 30 40 50 65 80 100 125 Heating water (In accordance with VDI 2035) • • • • • • • Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data) • • • • • • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – – – – – – 0.9 0.95 0.75 0.9 1.8 2.3 3.0 4 7 11,5 14 35 51 76 Approved fluids (other fluids on request) Performance Maximum delivery head [m] Flow volume max. [m3/h] Permitted field of application Temperature range for utilisation in heating, ventilation & air conditioning systems at max. ambient temperature of +25 °C [°C] at max. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C] – -20 to +130 (in short-term operation 2 h: 140) – – – – – – – max. permitted total hardness in potable water circulation systems [°d] – – – – – – – Standard version for operating pressure pmax [bar] 10 6/10 6/10 6/10 6 6 6 10 10 10 – – – 16 16 16 16 Special version for operating pressure pmax [bar] Pipe connections 1/14 – – – – – – Nominal connection diameter DN – 40 50 65 80 100 125 Flange for mating flange PN 6, standard version – – – – • • • Mating flange for PN 16 flange, special version – – – • • • • Combination flange PN 6/10 for mating flange PN 6 and PN 16, standard version – • • • – – – Support-bracket mounting (with horizontal shaft only), standard version – – – – – – – Support-bracket mounting (with horizontal shaft only), special version – – – – – – – Screwed connection Rp Electrical connection Mains connection 1~ [V], standard version 230 (possible with external capacitor, see Terminal diagram) Mains connection 3~ [V], standard version 400 (230 possible through rearranging the bridges, see Terminal diagram) Mains connection 3~ [V], special version on request – – – – – – – – • = available, – = not available 174 Subject to change without prior notice 09/2006 WILO AG Heating, Air-conditioning, Cooling Standard pumps (single-head pumps) Technical Data Wilo-TOP-D 30 40 50 65 80 100 125 Mains supply connection 3~ [V], with optional switching plug – – – – – – – Mains frequency [Hz] 50 50 50 50 50 50 50 – – – – – – – Heating, Air-conditioning, Cooling Wilo-TOP-D... Electrical connection (Continued) Electromagnetic compatibility Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 Power electronics – – – – – – – Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 Insulation class F F F F F F F Potable water circulation Motor/electronics Materials Pump housing Grey cast iron (EN-GJL200) Grey cast iron (EN-GJL-250) Impeller Plastic (PP - 50% GF) Shaft Stainless steel (X46 Cr13) Bearing Metal-impregnated carbon 50 °C 0,5 0,5 0,5 0,5 0,5 0,5 0,5 95 °C 2 2 2 2 3 3 3 110 °C 8 8 8 8 9 9 9 130 °C 21 21 21 21 22 22 22 Solar thermal Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature Switchgears and Control Devices Pump Management Systems Service/Accessories, Systems • = available, – = not available Wilo Catalogue A1 - Circulating pumps in glandless design 175 Heating, Air-conditioning, Cooling Standard pumps (single-head pumps) Pump curves Wilo-TOP-D Wilo-TOP-D 30 Wilo-TOP-D 40 v 0 v 0,5 [m/s] 1 0,9 0 [m/s] Wilo-TOP-D 40 Rp 1 1/4 0,9 DN 40 0,8 0,7 0,7 H[m] 0,6 H[m] 1 1,0 Wilo-TOP-D 30 0,8 0,5 0,5 0,6 0,5 0,4 0,4 0,3 0,3 0,2 0,2 0,1 0,1 0 0 0 1 0,5 0 [lgpm] 0 3 2 0,5 5 4 5 6 7 1,5 1 15 10 Q 75 2 25 20 [m3/h] [l/s] [lgpm] Q 75 72 P1[W] 70 P1[W] 1 0 0 [l/s] 10 5 0 4 3 2 1 [m3/h] 65 69 66 60 3~ 1~ 55 0 4 3 2 1 Wilo-TOP-D 50 3~ 1~ 63 60 [m3/h] 0 1 3 2 4 6 7 [m3/h] Wilo-TOP-D 65 v 0 5 v 1 0,5 [m/s] 0,5 0 1 [m/s] 0,9 Wilo-TOP-D 50 Wilo-TOP-D 65 DN 50 0,8 DN 65 0,9 0,8 0,7 0,7 H[m] 0,6 0,6 H[m] 0,5 0,5 0,4 0,4 0,3 0,3 0,2 0,2 0,1 0,1 0 0 0 2 4 6 1 0 8 10 3 2 10 20 Q 90 30 0 [m3/h] [l/s] 0 0 [lgpm] 2 4 8 6 3 20 0 12 10 2 1 14 [m3/h] 4 [l/s] [lgpm] 40 Q 110 85 100 P1[W] P1[W] 80 75 90 3~ 1~ 70 65 0 176 2 4 6 8 10 [m3/h] 3~ 1~ 80 0 2 4 6 8 10 12 14 [m3/h] Subject to change without prior notice 09/2006 WILO AG Air-conditioning.6 0.4 0.Heating.2 1.5 0. Cooling Standard pumps (single-head pumps) Pump curves Wilo-TOP-D Wilo-TOP-D 100 v 0.0 1 0.8 3.5 0 0 0 10 2 4 0 20 6 50 30 8 100 40 10 12 50 14 150 60 16 18 200 Q [m³/h] Q [l/s] Q [Igpm] 600 200 0 0 Switchgears and Control Devices Pump Management Systems P1 [W] 400 valid for 3 ~ and for 1 ~ 10 20 30 40 50 60 Wilo Catalogue A1 .5 0 1 0 [m/s] 1.0 1.8 [m/s] Wilo-TOP-D 100 Wilo-TOP-D 80 DN 100 DN 80 1. Cooling Wilo-TOP-D 80 2 1.5 Potable water circulation 0.2 0.5 Service/Accessories.8 v 1.0 1.5 2. Systems H [m] 2.6 1.6 0.8 1.6 0.Circulating pumps in glandless design Q [m³/h] 177 .2 0.6 [m/s] Wilo-TOP-D 125 DN 125 2.6 1.4 0. Air-conditioning.5 1.4 1.2 1.2 0 0 0 0 5 0 20 10 20 15 4 2 40 6 60 35 [m3/h] 10 [l/s] 30 25 8 100 80 0 [lgpm] 120 P1 [ W ] P1 [W] 200 10 2 20 20 6 4 40 60 80 30 8 100 120 160 5 0 10 20 15 30 25 12 140 160 50 Q [m³/h] 14 Q [l/s] 180 Q [Igpm] 300 180 valid for 3 ~ and for 1 ~ 40 10 400 Q 220 0 0 200 0 10 20 30 valid for 3 ~ and for 1 ~ 40 50 Q [m³/h] 35 [m3/h] Solar thermal Wilo-TOP-D 125 v 0 0.0 1.8 0.4 0.4 1.0 2.2 Heating.5 H [m] H [m] 1.0 1.0 0.4 1. attached capacitor (accessory) WSK = Thermal winding contact Full motor protection with optional tripping unit Wilo-SK 602/ Wilo-SK 622 or other switchgears/control devices with WSK connection option Tripping: External tripping at switchgear/control device Reset: Manual reset at switchgear/control device necessary (circuit diagram with SK 602/622. no motor protection U2 V2 Mains connection 3~400 V. 50 Hz with WSK 178 10 WSK 15 W2 U2 V2 WSK = Thermal winding contact Full motor protection with optional tripping unit Wilo-SK 602/ Wilo-SK 622 or other switchgears/control devices with WSK connection option Tripping: External tripping at switchgear/control device Reset: Manual reset at switchgear/control device necessary Mains connection 1~230 V. 50 Hz Blocking current-proof. Air-conditioning. see “Service/Accessories”) Subject to change without prior notice 09/2006 WILO AG . see “Service/Accessories”) Terminal diagram E/motor protection E PE L1 U1 L2 V1 L3 Terminal diagram F/motor protection F PE W1 10 L1 U1 N V1 W1 WSK 15 W2 U2 V2 Mains connection 3~230 V. Cooling Standard pumps (single-head pumps) Terminal Diagrams Wilo-TOP-D Terminal diagram A/motor protection A PE L1 L2 Terminal diagram B/motor protection B PE L3 L1 L2 L3 U1 V1 W1 U1 V1 W1 W2 U2 V2 W2 U2 V2 Mains connection 3~400 V. see “Service/Accessories”) (circuit diagram with SK 602/622. attached capacitor (accessory) Blocking current-proof. 50 Hz Steinmetz switching: Motor terminals in ' circuit. no motor protection Mains connection 3~230 V.Heating. 50 Hz with WSK WSK = Thermal winding contact Full motor protection with optional tripping unit Wilo-SK 602/ Wilo-SK 622 or other switchgears/control devices with WSK connection option Tripping: External tripping at switchgear/control device Reset: Manual reset at switchgear/control device necessary (circuit diagram with SK 602/622. 50 Hz with WSK Steinmetz connections: Motor terminals in ' circuit. 50 Hz Blocking current-proof. no motor protection Terminal diagram C/motor protection C Terminal diagram D/motor protection D PE L1 U1 PE N V1 W1 L1 U1 L2 V1 L3 W1 10 WSK 15 W2 U2 W2 V2 Mains connection 1~230 V. 86 – 0.5 C 50 (three-phase AC motor (DM).5 D.5 A.Heating.75 0.40 – – 5/240 not necessary (blocking current-proof) 1x9 1 x 13.56 – D.60 – D.20 0.. E 1x9 2 x 13. B 50 (AC connection) 20 1150 77 .40 – – 5/240 not necessary (blocking current-proof) 30 (three-phase AC motor (DM).103 – 0.11 – D.5 A. Air-conditioning. 4-pole) 20 1150 73 .22 2.11 – D. E 1x9 2 x 13.74 0.5 F 80 (three-phase AC motor (DM).Circulating pumps in glandless design 179 .5 C 40 (three-phase AC motor (DM). 4-pole) 320 1260 440-550 – 1.5 A.20 – – 14/280 F 1x9 2 x 13. 4-pole) 120 1400 185 .210 1.95 – – 20/400 F 1x9 2 x 13.90 1.385 1. B 40 (AC connection) 20 1300 72 . E 100 (AC connection) 220 1300 340 .35 – not necessary (blocking current-proof) 1x9 1 x 13.20 0.57 – – 6/240 F 1x9 2 x 13. Switchgears and Control Devices Pump Management Systems Note on AC connection: Three-phase AC motor in Steinmetz circuit Wilo Catalogue A1 .385 – 0. 4-pole) 20 1300 63 . Systems Wilo-TOP-D. Cooling Standard pumps (single-head pumps) Motor Data Wilo-TOP-D Power conCurrent at Capacitor sumption 1~230 V 3~400 V 3~230 V Motor protection Threaded cable connection Terminal diagram P2 n P1 I – – PG – [W] [1/min] [W] [A] [PF/VDB] – – – 1x9 1x 13.210 – 0..35 – not necessary (blocking current-proof) 1x9 1 x 13. Cooling Motor data Always refer to name plate data! Current I: On-site thermal overload settings.98 0.35 – not necessary (blocking current-proof) 1x9 1 x 13.5 F 65 (three-phase AC motor (DM). E 125 (three-phase AC motor (DM). 4-pole) 60 1350 83 .81 0. Heating.20 0. 4-pole) 20 1350 58 . 4-pole) 220 1300 340 .70 – 0.5 D. E 80 (AC connection) 120 1400 185 .5 F 100 (three-phase AC motor (DM). E 1x9 2 x 13. E 1x9 2 x 13. Air-conditioning.64 1.65 – 0.35 0.5 D.5 C 30 (AC connection) 20 1350 72 .37 – – 5/240 not necessary (blocking current-proof) 1x9 1 x 13.5 D. E Potable water circulation Stage/ speed Solar thermal rated power Service/Accessories. B 65 (AC connection) 60 1350 83 . Cooling Standard pumps (single-head pumps) Dimensions. Air-conditioning. see Planning Guide Permitted installation positions. see Planning Guide Dimension drawing C Dimension drawing D R 1/8 ØD Øk Ød DN ØD Ø k L2 Ø k L1 Ød DN Pg l0 b3 Pg Dimension drawing E n x Ø d1 n x Ø d2 b1 b2 R 1/8 b2 n x Ø dL a1 a2 l1 Permitted installation positions. see Planning Guide 180 Subject to change without prior notice 09/2006 WILO AG . Weights Wilo-TOP-D Dimension drawing A Dimension drawing B R 1/8 Rp Pg l0 l0 b3 b3 Pg a1 G b2 b1 a2 b1 R 1/8 a1 l1 b2 b2 b2 a2 l1 Permitted installation positions.Heating. 5 B 50 DN 50 – 240 51 80 185 93 112 92 11. Heating. Systems Wilo-TOP-D..0 C 80 DN 80 – 330 86 105 246 135 167 110 25.Heating. Cooling Dimensions. of bolt holes Wilo Catalogue A1 .0 C Potable water circulation Wilo-TOP-D.Circulating pumps in glandless design 181 . Switchgears and Control Devices Pump Management Systems n = No. Weights Flange dimensions Nominal diameter – DN – – Pump flange dimensions ØD Ød Øk Ø kL1/kL2 [mm] Dimension drawing n x Ø dL n x Ø dL1/dL2 – [pcs. Air-conditioning. x mm] – 40 Combination flange PN 6/10 (flange PN 16.0 A 40 DN 40 – 220 53 76 178 83 103 92 9.. in accordance with DIN 2533) 40 150 88 100/110 4 x 14/19 D 50 Combination flange PN 6/10 (flange PN 16..5 C 100 DN 100 – 380 89 120 279 159 180 119 30. Weights Wilo-TOP-D Pipe connection/ Nominal diameter Thread [Rp/DN] G Pump dimensions I0 a1 a2 – l1 b1 b2 b3 [mm] Weight about Dimension drawing PN 6/10 – [kg] – 30 Rp 11/4 G2 180 34 64 172 66 88 92 5. in accordance with EN 1092-2) 65 185 118 130/145 4 x 14/19 D Flange PN 6 (designed to PN 16 as per EN 1092-2) 80 200 132 150 4 x 19 E Flange PN 16 (as per EN 1092-2) 80 200 132 160 8 x 19 E Flange PN 6 (designed to PN 16 as per EN 1092-2) 100 220 156 170 4 x 19 E Flange PN 16 (as per EN 1092-2) 100 220 156 180 8 x 19 E Flange 6 (designed to PN 16 as per EN 1092-2) 125 250 184 200 8 x 19 E Flange PN 16 (as per EN 1092-2) 125 250 184 210 8 x 19 E 80 100 125 Solar thermal Flange Service/Accessories.0 B 65 DN 65 – 280 52 80 200 93 112 104 16.. Cooling Standard pumps (single-head pumps) Dimensions. Air-conditioning.5 C 125 DN 125 – 450 96 127 286 183 205 119 33. in accordance with EN 1092-2) 50 165 99 110/125 4 x 14/19 D 65 Combination flange PN 6/10 (flange PN 16. ambient temperature +40 °C [°C] – +20 to +130 (short-term operation 2 h: 140) . standard version 230 230 230 230 230 Mains connection 3~ [V]. Air-conditioning.7 3. [m3/h] Permitted field of application Temperature range for utilisation in heating. standard version – – – – – Mating flange for PN 16 flange. standard version – – – – – Support-bracket mounting (with horizontal shaft only).7 6 6 Approved fluids (other fluids on request) Performance Maximum delivery head [m] Flow volume max. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. 1:1. special version on request – 230 230 230 230 Mains connection 3~ [V].. mixtures with more than 20 % glycol content require rechecking of the pumping data) • • • • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – – – – 2 2 2 4 4 3 3. 25/60-2 25/80 r 30/80 r 25/100 r 30/100 r Heating water (In accordance with VDI 2035) • • • • • Water/glycol mixtures (max..Heating. special version – – – – – Combination flange PN 6/10 for mating flange PN 6 and PN 16.10 to + 110 – – – – – Maximum permitted total hardness in potable water circulation systems [°d] – – – – – Standard version for operating pressure pmax [bar] 10 10 10 10 10 Special version for operating pressure pmax [bar] – 16 16 16 16 Screwed connection Rp 1 1 1/14 1 1/14 Nominal connection diameter DN – – – – – Flange for mating flange PN 6. – = not available 182 Subject to change without prior notice 09/2006 WILO AG . standard version – – – – – Support-bracket mounting (with horizontal shaft only). special version – – – – – Mains connection 1~ [V]. ventilation & air conditioning systems at max. with optional switching plug – – – – – Mains frequency [Hz] 50 50 50 50 50 Pipe connections Electrical connection • = available. ambient temperature of +25 °C [°C] at max. standard version – 400 400 400 400 Mains connection 3~ [V]. Cooling Standard pumps (single-head pumps) Technical Data Wilo-RP Wilo-RP. Motor/electronics Electromagnetic compatibility Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 Power electronics – – – – – Protection class IP 44 IP 42 IP 42 IP 42 IP 42 Insulation class F F F F F Materials Grey cast iron (EN-GJL-200) Impeller Potable water circulation Pump housing Plastic (PP .5 0. Cooling Standard pumps (single-head pumps) Technical Data Wilo-RP 25/60-2 25/80 r 30/80 r 25/100 r 30/100 r – – – – – Heating.Circulating pumps in glandless design 183 .Heating.5 95 °C 1.5 0. – = not available Wilo Catalogue A1 . Cooling Wilo-RP.5 0. Air-conditioning.. Air-conditioning.5 2 2 2 2 110 °C 8 8 8 8 8 130 °C – 21 21 21 21 Switchgears and Control Devices Pump Management Systems Service/Accessories.5 0. Systems Solar thermal • = available..50% GF) Shaft Stainless steel (X46 Cr13) Bearing Metal-impregnated carbon Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C 0. 5 10 [lgpm] Q 60 150 max.8 m in ) . 150 min.0 0. max.0 2.5 [m/s] Wilo-RP 25/80 r Wilo-RP 30/80 r 1~230 V .Heating.5 1.0 2.0 1. 0 0 1 2 [m3/h] 3 3 ~ 400 V 1 ~ 230 V 0 0 1 2 3 [m3/h] Wilo-RP 25/100 r.(4 ) 0. 50 3 ~ 400 V 1 ~ 230 V 0 0 184 1 2 3 4 5 6 [m3/h] Subject to change without prior notice 09/2006 WILO AG .5 10 1 2 0 [lgpm] 1.5 Wilo-RP 25/80 r.2 ax H[m] H[m] . 30/80 r Rp 1 [m/s] 1.0 Rp 1 [m/s] Rp 1¼ Wilo-RP 25/100 r Wilo-RP 30/100 r 3 Rp1/Rp1¼ ma x.0 0.0 Wilo-RP 25/60-2 0 0 v 1.5 1. 0 0 1 2 0 0 1.6 Rp1/Rp1¼ 1.4 mi 0.5 2. (2 ) (3 0.5 15 20 [lgpm] Q max.0 1. P1[W] 100 min.0 3.6 ma x. 20 50 min.5 2.( 1 ) m 1.5 2. 40 min.2 Rp 1 Rp 1¼ 1. 100 P1[W] P1[W] max.5 1.4 n.0 0. 30/100 r v 0 0 0.0 [l/s] 5 0 Q [m3/h] 3 0. Cooling Standard pumps (single-head pumps) Pump curves Wilo-RP Wilo-RP 25/60-2 (nmax = 1900 1/min) 0 v 1.5 1.( 1 ) (2 2 H[m] ) (3 m in ) .8 0.5 1.0 0.(4 ) 1 0 0 1 2 0 4 3 5 0 5 10 6 [m3/h] [l/s] 1.Rp 1 1.0 [l/s] 5 0 0 [m3/h] 3 0. Air-conditioning.5 0. 50 Hz (with capacitor) WSK = Thermal winding contact Full motor protection in all speed stages with optional Wilo-SK 602/ Wilo-SK 622 tripping unit or other Wilo AS systems switchgears/ control devices with WSK connection option Tripping: Reset: External tripping at switchgear/control device Manual reset at switchgear/control device necessary PE Mains connection 3~400 V. see “Service/Accessories”) Switchgears and Control Devices Pump Management Systems Service/Accessories.Heating. Systems (circuit diagram with SK 602/SK 622.Circulating pumps in glandless design 185 . Air-conditioning. Air-conditioning. see “Service/Accessories”) Potable water circulation N Solar thermal L Wilo Catalogue A1 . 50 Hz WSK = Thermal winding contact Full motor protection in all speed stages with optional Wilo-SK 602/ Wilo-SK 622. 50 Hz L1 N L1 L2 L3 L L1 L2 L3 15 10 11 WSK N WSK C1 C2 Mains connection 1~230 V. of 110 °C Tripping: Reset: External tripping at switchgear/control device Manual reset at switchgear/control device necessary (circuit diagram with SK 602/SK 622. 50 Hz With mounted capacitor Blocking current-proof. no motor protection Blocking current-proof. Cooling Standard pumps (single-head pumps) Terminal Diagrams Wilo-RP Terminal diagram B/motor protection B Heating. no motor protection Terminal diagram C/motor protection C Terminal diagram D/motor protection D PE Mains connection 3~400 V. C-SK tripping unit or other Wilo AS systems switchgears/control devices with WSK connection option Note: Wilo-C-SK suitable only for fluid temperatures up to a max. Cooling Terminal diagram A/motor protection A L1 L2 L3 PE L N L1 L2 L3 PE Mains connection 1~230 V. 1350 118 .56 0.61 0.diagram 3~230 V tion nection (special motor) P2 n P1 I – – PG – [W] [1/min] [W] [A] [PF/VDB] – – – 25/60-2 (Single-phase AC motor EM. 2-pole) 7 4 2 max.66 900 33 .100 45 .. 2 3 4 min.22 0.120 60 ..35 0.6/400 A 1 x 11 A 0.32 17 .33 0. 2 3 4 min. min.40 0.38 – D 1 x 11 D Always refer to name plate data! Current I: On-site thermal overload settings.150 75 .66 0.86 48 .155 1150 100 . 2 3 4 min.64 32 . 2 3 4 min.112 69 .17 0.13 0.05 0.23 – B 1 x 11 B 1. 1300 130 .92 1100 51 . 4-pole) 57 47 38 30 1 max.23 0.29 0. Rated power Stage/speed Power conCurrent at Capacitor Motor Threaded Terminal sumption 1~230 V 3~400 V protec.10 1.cable con. Cooling Standard pumps (single-head pumps) Motor Data Wilo-RP Motor data Wilo-RP.95 0.Heating. 1900 1550 1000 25/80 r 30/80 r (Single-phase AC motor EM.44 25/80 r 30/80 r (three-phase AC motor DM. 1300 1200 1150 1100 46 .92 0.0/400 C 1 x 11 C – 0.48 0.130 25/100 r 30/100 r (three-phase AC motor DM.170 1200 115 . 1300 1250 1150 1050 25/100 r 30/100 r (Single-phase AC motor EM.21 0.15 0. 4-pole) 19 16 9 4 1 max. 186 Subject to change without prior notice 09/2006 WILO AG .53 0.80 0. 4-pole) 54 51 41 30 1 max.09 – – 1.19 90 .46 95 . Air-conditioning.85 – – 4.38 0.49 30 . 4-pole) 20 17 14 9 1 max.24 – – 4.0/400 A 1 x 11 A – 0.43 0.145 1100 85 .129 1250 79 .28 0. Circulating pumps in glandless design 187 .5 B b2 b3 b4 [mm] Switchgears and Control Devices Pump Management Systems Service/Accessories. Air-conditioning.4 A – 4..5 B – max. Weights Wilo Catalogue A1 . 106 – 6. Weights Wilo-RP Dimension drawing B DN b1 G b3 Heating. Systems Wilo-RP. see Planning Guide Pipe connection/nominal diameter Thread [Rp] G – – 25/60-2 Rp 1 G 11/ 2 180 93 – 90 79 35 100 92.Heating. 106 – 6. Cooling Dimension drawing A G b4 l3 PG 11 l0 l0 l4 Pg 11 b3 l1 a Permitted installation positions. 98 – 4. see Planning Guide Potable water circulation b1 l1 a b2 l2 Permitted installation positions. Air-conditioning.5 54 25/80 r Rp 1 G 11/2 180 169 234 – – 35 58 – max. Solar thermal Dimensions.5 B max. Cooling Standard pumps (single-head pumps) Dimensions. 98 30/80 r Rp 11/4 G2 180 169 244 – – 35 58 – 25/100 r Rp 1 G 11/2 180 181 234 – – 35 75 30/100 r Rp 11/4 G2 180 181 244 – – 35 75 Pump dimensions I0 l1 l2 l3 l4 a b1 Weight about Dimension drawing PN 10 – [kg] – 73 2.5 B – max.. – = not available 188 Subject to change without prior notice 09/2006 WILO AG . Heating water (In accordance with VDI 2035) • • • • • • • • • • • • • Water/glycol mixtures (max. standard version – – – – – – – – – – – – – Support-bracket mounting (with horizontal shaft only). standard version – – – – – – – – – – – – – Support-bracket mounting (with horizontal shaft only). ambient temperature +40 °C [°C] Maximum permitted total hardness in potable water circulation systems [°d] – +20 to +130 (in short-term operation 2 h: 140) – – – – – – – – – – – – – – – – – – – – – – – – – – 10 10 10 6 10 Standard version for operating pressure pmax [bar] 6 6 6 6 Special version for operating pressure pmax [bar] 10 10 10 10 6 6 10 10 6 6 10 10 16 16 16 16 16 16 16 16 Screwed connection Rp – – – – – – – – – – – – – Nominal connection diameter DN 40 40 50 50 50 65 65 65 80 80 80 100 100 Flange for mating flange PN 6.. [m3/h] 12 13.75 8 15 8 11 Flow volume max..75 7 14 5 8 16 5. ventilation & air conditioning systems at max. standard version 400 400 400 400 400 400 400 400 400 400 400 400 400 Mains connection 3~ [V].5 21 22 22 35 35 37 44 50 50 75 78 Approved fluids (other fluids on request) Performance Permitted field of application Temperature range for utilisation in heating. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. Cooling Standard pumps (single-head pumps) Technical data Wilo-P 40/100 r 40/160 r 50/125 r 50/160 r 50/250 r 65/125 r 65/160 r 65/250 r 80/125 r 80/160 r 80/250 r 100/160 r 100/200 r Wilo-P. 1:1. Air-conditioning. special version on request 230 230 230 230 230 230 230 230 230 230 230 230 230 16 16 10 16 16 16 Pipe connections Electrical connection • = available. special version • • • • • • • • • • • • • Combination flange PN 6/10 for mating flange PN 6 and PN 16. standard version 230 – – – – – – – – – – – – Mains connection 3~ [V]. ambient temperature of +25 °C [°C] at max. mixtures with more than 20% glycol content require rechecking of the pumping data) • • • • • • • • • • • • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – – – – – – – – – – – – Maximum delivery head [m] 3 6 3. standard version • • • • – • • – • • – • – Mating flange for PN 16 flange. special version – – – – – – – – – – – – – Mains connection 1~ [V].Heating. .Heating. Air-conditioning.Circulating pumps in glandless design 189 .5 3 0. with optional switching plug – – – – – – – – – – – – – Mains frequency [Hz] 50 50 50 50 50 50 50 50 50 50 50 50 50 – – – – – – – – – – – – – – – – – – Heating. Air-conditioning. Systems Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature Switchgears and Control Devices Pump Management Systems • = available. Electrical connection (Continued) Motor/electronics Emitted interference EN 61000-6-3 Immunity to interference – – – – – – IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 F F F Grey cast iron (EN-GJL-200) Insulation class – Grey cast iron (EN-GJL-250) Protection class EN 61000-6-2 – Grey cast iron (EN-GJL-200) Power electronics Potable water circulation Electromagnetic compatibility F F F F F F F F F F Materials Grey cast iron (EN-GJL-250) Plastic (PP . Cooling 40/100 r Wilo-P.5 0.5 0. Cooling Standard pumps (single-head pumps) Technical data Wilo-P 40/160 r 50/125 r 50/160 r 50/250 r 65/125 r 65/160 r 65/250 r 80/125 r 80/160 r 80/250 r 100/160 r 100/200 r Mains connection 3~ [V].5 0.5 3 0.5 0..5 0. – = not available Wilo Catalogue A1 .50% GF) Shaft Plastic (PP 50% GF) Plastic (PP 50% GF) Grey cast iron (EN-GJL-200) Solar thermal Impeller Grey cast iron (EN-GJL-250) Grey cast iron (EN-GJL-200) Grey cast iron (EN-GJL-200) Pump housing Stainless steel (X46 Cr13) Bearing Metal-impregnated carbon 50 °C 0.5 3 0.5 3 95 °C 2 5 3 5 10 3 5 10 3 5 10 5 10 110 °C 8 11 9 11 16 9 11 16 9 11 16 11 16 130 °C 21 24 22 24 29 22 24 29 22 24 29 24 29 Service/Accessories. min.5 1. 3 ~ 400 V 1 ~ 230 V 50 0 0 2 4 6 8 100 [m3/h] 10 Wilo-P 50/125 r 0 4 2 6 10 8 12 [m3/h] 2.5 0 [m/s] 0. min. 300 100 0 0 190 0 [m3/h] [l/s] 4 8 12 16 20 [m3/h] 100 0 4 8 12 16 20 [m3/h] Subject to change without prior notice 09/2006 WILO AG .5 1.0 2.5 1. Air-conditioning.5 0 [lgpm] 4 6 5 10 8 1.0 [m/s] 2.0 1.5 1.(1 ) H[m] ) (3 m (2 ) in 2 Wilo-P 50/125 r .(4 ) 1 0 0 0 2 0 0.5 1.(4 ) m 2 1 ) in .5 [m/s] 0 3 0.( ) ) ) ) (3 .5 25 30 [l/s] 40 [lgpm] 35 Q Q 400 200 max.0 20 2.5 2. 500 P1[W] 200 P1[W] min.( 1 ) (2 ma 4 H[m] ma 2 H[m] in 1 (2 3 (3 m x.0 15 10 2. 700 max.0 35 [m3/h] [l/s] 0 2 0 0.5 [m/s] Wilo-P 50/160 r v v 0 0.Heating.0 2.0 20 25 30 3.0 1. Cooling Standard pumps (single-head pumps) Pump curves Wilo-P Wilo-P 40/100 r Wilo-P 40/160 r v v 0 0.5 1.( ) 4 ) 2 1 0 0 4 0 0 8 10 20 12 16 3 2 1 30 40 50 20 5 4 60 6 70 0 4 0 [lgpm] 0 8 10 20 12 16 3 2 1 30 40 50 20 5 4 60 6 70 [m3/h] [l/s] [lgpm] Q Q 300 max.0 15 10 2.0 1. (4 (3 ) mi n.(1 (2 H[m] [m3/h] 12 3.5 8 4 m 3 ax Wilo-P 50/160 r DN 50 DN 50 6 .5 2. min.0 1.0 2.m ) ax .5 6 Wilo-P 40/160 r Wilo-P 40/100 r DN 40 DN 40 5 x. 300 P1[W ] P1[W ] 150 100 200 min. max.0 ) 4 .5 0 5 4 6 10 8 1. ( 1 5 ) (2 10 ) ma 4 (3 x.0 2. P1[W] P1 [W ] 20 10 0 [l/s] Switchgears and Control Devices Pump Management Systems 0 400 1500 min.5 DN 50 DN 65 .( 4 ) 4 2 2 0 0 20 10 0 2 20 4 40 80 60 8 10 100 0 [m3/h] 30 6 120 0 [lgpm] 0 2 20 4 40 Q 60 [m3/h] 30 8 6 80 10 100 120 [l/s] [lgpm] Q 1000 3000 max. 2500 600 2000 min.5 [m3/h] 30 1.Heating. 900 200 500 4 8 12 0 [m3/h] 16 Wilo-P 65/160 r 0 10 20 Wilo-P 65/250 r v 0 0.( 4 ) 1 ) H[m] 8 (2 3 ) (3 6 mi 2 n.5 0 [m/s] 0. 800 max.( H[m] ma 6 ) ) 6 . max.( ) 10 (2 ) (2 8 ) 4 (3 (3 m in 1 ) 1 Service/Accessories.5 1.0 1.0 Solar thermal 0 v 2.0 1.( ) H[m] mi n.5 2.0 2.0 1.5 [m/s] 0 14 0.0 1.( ) 4 ) 4 0 0 4 0 0 8 1 12 10 20 30 4 40 5 50 60 0 [m3/h] [l/s] 16 3 2 70 0 [lgpm] 0 20 10 0 2 20 4 40 Q 8 80 60 [m3/h] 30 6 [l/s] 10 100 Potable water circulation 1 2 [lgpm] 120 Q 1700 600 max.5 [m/s] 18 Wilo-P 65/160 r Wilo-P 65/250 r DN 65 16 8 DN 65 14 ma 12 x. min. Cooling Standard pumps (single-head pumps) Pump curves Wilo-P Wilo-P 65/125 r v 0 0.5 Heating.5 6 max [m/s] Wilo-P 65/125 r Wilo-P 50/250 r 12 2.5 10 2. Air-conditioning. 1300 400 P1[W] P1 [W ] min.(4 mi ) n. Air-conditioning. Systems H[m] x. Cooling Wilo-P 50/250 r v 1.0 2.Circulating pumps in glandless design [m3/h] 1000 0 10 20 30 [m3/h] 191 . 200 0 10 20 30 Wilo Catalogue A1 .5 1. 0 1. 1800 900 1200 0 192 70 15 10 20 30 40 [m3/h] 600 0 10 20 30 40 50 60 3 70 [m /h] Subject to change without prior notice 09/2006 WILO AG . ( x.0 2.( H[m] ma 4 3 2 1 1 0 0 10 0 0 4 20 8 6 40 60 80 0 40 [m3/h] 30 20 2 100 120 0 140 [lgpm] 0 20 10 0 [l/s] 10 2 4 20 40 30 60 80 Q [m3/h] 40 8 6 100 120 [l/s] 12 10 [lgpm] 140 Q 800 1500 max.5 0 [m/s] 0.( 4 ) 2 4 2 0 0 0 20 10 0 2 20 4 40 30 60 80 10 100 120 12 140 0 [m3/h] 40 8 6 0 20 10 0 [l/s] [lgpm] 30 5 50 0 40 50 10 100 Q 60 150 20 200 250 [lgpm] 1800 max.5 1.0 1.( ) 4 4 ) ) 2 1 6 ) mi ma x.5 9 6 Wilo-P 80/160 r Wilo-P 80/125 r DN 80 [m/s] DN 80 8 5 7 1 H[m] ) (2 ) 5 (2 3 (3 ) (3 n.Heating. max.0 [m/s] Wilo-P 100/160 r v 0 30 0.( H[m] H[m] ) ) (3 4 4 ) ) mi 6 n.0 1.5 1. max. 700 1200 P1[W] P1[W] 600 500 900 min.5 1.5 1.5 16 0 [m/s] 0. Air-conditioning.( 1 ) (2 10 (2 ) ) (3 mi 8 n. 3000 1500 P1[W] P1[W] [m3/h] [l/s] Q 3600 2400 1200 min.(1 ma 6 x.5 2.0 8 Wilo-P 80/250 r Wilo-P 100/160 r DN100 DN 80 14 ma 12 x. 400 600 300 300 200 0 10 40 [m3/h] 30 20 Wilo-P 80/250 r 0 10 20 40 [m3/h] 1. Cooling Standard pumps (single-head pumps) Pump curves Wilo-P Wilo-P 80/125 r Wilo-P 80/160 r v v 0 0. min. min.0 v 2.0 2.( mi 4 ) n. 5 [m/s] 12 Wilo-P 100/200 r DN100 10 ma x.(4 ) 4 0 0 20 10 0 30 5 50 0 40 50 10 100 60 70 [m3/h] 15 150 20 200 Potable water circulation 2 [l/s] [lgpm] 250 Q 4000 max. Cooling Wilo-P 100/200 r v 0 0.5 1. Air-conditioning. Systems Solar thermal 0 Wilo Catalogue A1 .( 1 ) 8 (2 ) H[m] (3 m 6 in ) .0 2. Air-conditioning.Circulating pumps in glandless design 193 . 1000 10 20 30 40 50 60 70 [m3/h] Switchgears and Control Devices Pump Management Systems Service/Accessories.Heating. Cooling Standard pumps (single-head pumps) Pump curves Wilo-P Heating.0 1. P1[W] 3000 2000 min. 4-pole) 1080 920 720 520 1 max.30 1.585 255 .60 0.90 6.77 2. Motor Data Wilo-P Terminal diagram A/motor protection A PE Terminal diagram B/motor protection B L1 N L1 L2 L3 PE L1 L2 L3 15 10 11 WSK L N WSK C1 C2 Mains connection 1~230 V.60 0.60 1.70 – B 1 x 13.170 85 . 4-pole) 335 265 190 130 1 max.10 0.5 B 50/250 r (three-phase AC motor DM. 1350 2 1300 3 1200 4 min.395 – 1.95 0. 1300 2 1150 3 1050 4 min.60 3. Tripping: External tripping at switchgears/control devices Reset: Manual reset at switchgears/control devices necessary Tripping: Reset: External tripping at switchgears/control devices Manual reset at switchgears/control devices necessary (circuit diagram with SK 602/SK 622.5 B Always refer to name plate data! Current I: On-site thermal overload settings. P 80/250 r.Threaded Terminal tection cable diagram connection P2 n P1 I – – PG – [W] [1/min] [W] [A] [PF/VDB] – – – 40/100 r (single-phase AC motor EM.28 0.90 1.490 220 . 1300 2 1200 3 1150 4 min.260 95 . 1300 2 1200 3 1150 4 min.90 0.175 105 .40 – B 1 x 13. 1100 105 .10 1.635 285 . 1400 2 1300 3 1200 4 min.04 0.1650 780 .85 – 0.290 115 .260 125 .38 0. 1200 860 .48 0.66 0. C-SK tripping unit or other Wilo AS and CR systems switchgears/control devices with WSK connection option Note: (Wilo-C-SK only suitable for fluid temperatures up to a max.365 180 ..25 1.75 0.190 120 .220 80 .75 0. 1100 155 .200 140 . 4-pole) 164 112 70 48 1 max.85 4/400 A 1 x 11 A 40/100 r (three-phase AC motor DM.155 1.92 0.20 5.00 3. 1100 310 .05 0.10 2.110 50 . 1400 2 1350 3 1300 4 min.165 – 0. Cooling Standard pumps (single-head pumps) Terminal Diagrams.1500 725 . 4-pole) 80 58 44 31 1 max.320 155 .1330 660 .53 0. 1100 140 .56 1.04 0.30 1.1100 – 4.45 1.45 1. of 110 °C). 4-pole) 74 57 41 30 1 max.5 B 50/125 r (three-phase AC motor DM. Rated power Stage/speed Power Current at consumption 1~230 V 3~400 V 3~230 V (special motor) Capacitor Motor pro.78 – B 1 x 13. 194 Subject to change without prior notice 09/2006 WILO AG . P 100/250 r. see “Service/Accessories”) Motor data Wilo-P.Heating. Air-conditioning.. see “Service/Accessories”) (circuit diagram with SK 602/SK 622. 850 200 .185 – 0. 50 Hz With mounted capacitor Mains connection 3~400 V.30 1.140 65 .5 B 50/160 r (three-phase AC motor DM.38 – B 1 x 11 B 40/160 r (three-phase AC motor DM.22 0.56 1. not suitable for P 65/250 r.78 – B 1 x 13. 4-pole) 135 102 70 48 1 max.80 2.70 6.40 4.90 0. 50 Hz WSK = Thermal winding contact Full motor protection in all speed stages with optional Wilo-SK 602/ Wilo-SK 622 tripping unit or other Wilo AS and CR systems switchgears/control devices with WSK connection option WSK = Thermal winding contact Full motor protection in all speed stages with optional Wilo-SK 602/ Wilo-SK 622. Switchgears and Control Devices Pump Management Systems Always refer to name plate data! Current I: On-site thermal overload settings. Cooling Power Current at consumption 1~230 V 3~400 V 3~230 V (special motor) Potable water circulation Stage/speed Solar thermal Rated power Service/Accessories.70 14.. 4-pole) 1080 920 720 520 1 max.90 13.20 3.80 4.30 4.2200 1300 .80 2. 1350 2 1300 3 1150 4 min.3100 1700 .3200 1600 .880 385 .1800 1100 .20 5.90 12.80 – B 1 x 13.1330 590 . Air-conditioning.60 9.580 255 . 4-pole) 430 350 270 200 1 max.Circulating pumps in glandless design 195 .1650 800 .70 14.20 2. 1400 2 1300 3 1200 4 min.5 B 80/160 r (three-phase AC motor DM.60 11.370 – 1.60 2.20 3.530 220 .60 2.1350 – 6. 1200 900 .Heating.560 – 2.80 2.90 1.2700 1400 .10 2.585 290 .80 2.90 1.10 5.60 3.30 2.685 320 .60 – B (C-SK not 1 x 13. 1050 405 .10 – B 1 x 13.80 3. 1400 2 1350 3 1300 4 min. 1100 645 .00 6.90 6.30 3.490 – 2.50 4.10 – B 1 x 13.80 3.2500 1500 . Air-conditioning.5 B 65/160 r (three-phase AC motor DM. 4-pole) 265 235 185 130 1 max.5 permitted) B 100/160 r (three-phase AC motor DM. 1100 2000 . 4-pole) 2500 2300 2050 1800 1 max.90 12. 1400 2 1300 3 1200 4 min.20 5. Cooling Standard pumps (single-head pumps) Terminal Diagrams. 1100 1800 .30 2.70 10. 1400 2 1300 3 1200 4 min.450 190 . 950 470 .20 1.1260 540 . Motor Data Wilo-P Motor data Capacitor Motor pro.5 B B (C-SK not 1 x 13.3400 1700 .20 8.30 6.1100 – 4.40 – B (C-SK not 1 x 13..90 13. 4-pole) 2500 2300 2050 1800 1 max.00 3.5 permitted) B Heating.40 4.5 B 65/250 r (three-phase AC motor DM.5 permitted) B 80/125 r (three-phase AC motor DM.60 1.25 1.70 6.715 340 .2300 – 8. Systems Wilo-P. 1100 1700 .50 1.970 430 .70 – 100/200 r (three-phase AC motor DM.1500 750 .30 6. Wilo Catalogue A1 .60 3.745 360 .30 1.10 0.1140 495 . 1300 2 1200 3 1050 4 min.40 – B 1 x 13. 4-pole) 810 690 530 370 1 max.2700 1600 .50 2. 1400 2 1350 3 1250 4 min.50 1.60 8.00 7.1330 650 .00 7. 4-pole) 1500 1400 1200 1100 1 max. 1100 280 .90 1.3500 1850 .60 – B 1 x 13.2300 – 8.Threaded Terminal tection cable diagram connection P2 n P1 I – – PG – [W] [1/min] [W] [A] [PF/VDB] – – – 65/125 r (three-phase AC motor DM. 4-pole) 560 420 280 200 1 max. 1400 2 1300 3 1200 4 min.5 B 80/250 r (three-phase AC motor DM.60 11.20 1.60 8.930 – 3. Wilo-P Dimension drawing. flange ØD Øk Ød DN R1/8 l0 Pg n x Ø dL R1/ 8 b1 b3 l1 a Permitted installation positions.0 100/160 r 100 395 288 103 143 140 42.0 40/160 r 40 320 226 70 106 110 18.Heating.0 50/160 r 50 340 258 69 115 127 25.5 12.0 100/200 r 100 550 426 140 194 166 – 95. Weights Wilo-P.0 Subject to change without prior notice 09/2006 WILO AG .0 65/250 r 65 475 353 109 175 148 – 80. Weights Wilo-P Dimension drawing.0 27. Cooling Standard pumps (single-head pumps) Dimensions.0 65/160 r 65 340 265 77 128 127 28. see Planning Guide Dimensions.0 80/250 r 80 500 394 127 185 166 – 93.0 80/160 r 80 360 288 88 134 140 37 39. Pipe connection/ Nominal diameter [DN] Pump dimensions I0 l1 – 196 a Weight about b1 b3 PN 6 [mm] PN 10 [kg] 40/100 r 40 250 176 53 65 106 11.0 50/125 r 50 280 210 62 88 110 14.0 16..0 29.0 20.5 80/125 r 80 360 269 88 134 127 31 33.5 45.0 50/250 r 50 440 286 105 165 140 – 64.5 65/125 r 65 340 265 77 128 127 27. Air-conditioning..0 30. drilled in accordance with EN 1092-2) 100 220 158 180 8 x 19 Potable water circulation Wilo-P. Weights Wilo-P Flange dimensions 50/125 r 50/160 r 50/250 r 65/125 r 65/160 r 65/250 r 80/125 r 80/160 r 80/250 r 100/160 r 100/200 r Nominal diameter – DN – – Pump flange dimensions ØD Ød Øk [mm] Heating. drilled in accordance with EN 1092-2) 65 185 122 145 4 x 19 Flange PN 6 (as per DIN 2531) 80 190 128 150 4 x 19 Flange PN 16 (as per DIN 2533 drilled in accordance with EN 1092-2) 80 200 138 160 8 x 19 Flange PN 6 (as per DIN 2531) 100 210 148 170 4 x 19 Flange PN 16 (as per DIN 2533. of bolt holes Wilo Catalogue A1 .. Systems Solar thermal n = No. Cooling Standard pumps (single-head pumps) Dimensions. Cooling 40/100 r 40/160 r Flange n x Ø dL [pcs..Heating. Switchgears and Control Devices Pump Management Systems Service/Accessories. Air-conditioning. drilled in accordance with EN 1092-2) 40 150 88 110 4 x 19 Flange PN 6 (as per DIN 2531) 50 140 90 110 4 x 14 Flange PN 16 (as per DIN 2533. Air-conditioning. x mm] Flange PN 6 (as per DIN 2531) 40 130 80 100 4 x 14 Flange PN 16 (as per DIN 2533. drilled in accordance with EN 1092-2) 50 165 102 125 4 x 19 Flange PN 6 (as per DIN 2531) 65 160 110 130 4 x 14 Flange PN 16 (as per DIN 2533.Circulating pumps in glandless design 197 . – = not available 198 Subject to change without prior notice 09/2006 WILO AG . optional for all types with Wilo-ProtectModul C) External control functions Control input “Overriding Off” – – – – Control input “Overriding Min” – – – – Control input “Analogue in 0. SE-TW. 2850 1/min) (max. TOP-SD. 2850 1/min) (max.10 V” (remote speed adjustment) – – – – Control input “Analogue in 0. Cooling Standard pumps (twin-head pumps) Equipment/function Wilo-Star-RSD.10 V” (remote setpoint adjustment) – – – – • = available. 2880 1/min) (max. Air-conditioning.Heating. 1400 1/min) Speed-stage switching • • • • Manual control mode (n=constant) – – – – 'p-c for constant differential pressure – – – – 'p-v for variable differential pressure – – – – 'p-T for temperature-prompted differential pressure – – – – Setting the operating mode – – – – Setting the differential-pressure setpoint – – – – Setting to “Autopilot” (automatic setback mode) – – – – Setting the pump to ON/OFF – – – – Setting the speed (manual setting mode) – – – – Setting the speed stages 3 3 (2 for 1~pumps with P2 t 350 W) 3 4 Stepless power adjustment depending on the operating mode – – – – “Autopilot” automatic setback mode – – – – Deblocking function – – – – Soft start – – – – Safety control – – – – Full motor protection with integrated trip electronics – • • – Operating modes Manual functions Automatic functions (standard equipment (optional for all types only with 3~pumps with Wilo-Protectwith P2 t 180 W Modul C) and 1~pumps with P2 t 350 W. DOP Wilo-Star-RSD (ClassicStar) Wilo-TOP-SD Wilo-SE-TW Wilo-DOP (max. optional for all types with Wilo-ProtectModul C) (only for 3~pumps) LCD to display pump data and error codes – – – – Infrared interface for wireless data exchange with IR-Monitor (see function table for IR-Monitor) – – – – PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules – – – – Serial digital LON interface for connection to a LONWORKS network – – – – • • – Service/Accessories. Systems Data exchange Twin-head pump management (twin-head pump or 2 single-head pumps) Addition operation (efficiency-optimised peak-load cut-in and out) – (optional for all types (optional for all types with Wilo-Protect. Air-conditioning. potential-free NC contact) – Fault light – • – • • – (only for 1~pumps with P2 = 180W) • Direction-of-rotation telltale lamp • – – – Solar thermal (standard equipment (optional for all types only with 3~pumps with Wilo-Protectwith P2 t 180 W Modul C) and 1~pumps with P2 t 350 W. optional for all types with Wilo-ProtectModul C) – (optional for all types (optional for all types with Wilo-Protect. SE-TW. Cooling Equipment/function Wilo-Star-RSD. Air-conditioning.with Wilo-ProtectModul C) Modul C) – – – Switchgears and Control Devices Pump Management Systems Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration) – • = available. TOP-SD. 2850 1/min) (max. – = not available Wilo Catalogue A1 .Heating. DOP Signal and display functions Single/collective fault signal (potential-free NC contact) – Collective fault signal (potential-free NC contact) – (optional for all types (optional for all types with Wilo-Protect. Cooling Standard pumps (twin-head pumps) Wilo-Star-RSD (ClassicStar) Wilo-TOP-SD Wilo-SE-TW Wilo-DOP (max. 2850 1/min) (max. 1400 1/min) • • – Heating.with Wilo-ProtectModul C) Modul C) Thermal winding contact (WSK. 2880 1/min) (max.Circulating pumps in glandless design 199 .with Wilo-ProtectModul C) Modul C) • • – Individual run signal (potential-free NO contact) • – • Potable water circulation (standard equipment (optional for all types only with 3~pumps with Wilo-Protectwith P2 t 180 W Modul C) and 1~pumps with P2 t 350 W. 2850 1/min) (max. – = not available 200 Subject to change without prior notice 09/2006 WILO AG .Heating. 1400 1/min) Wrench attachment point on pump body – – – – Double switchover valve in pump housing • • • • • • – – Equipment/Scope of delivery Cable entry possible on both sides (only for 1~ and 3~ pumps with P2 t 180W) Quick connection with spring clips • – – – Integrated air extraction fitting for automatic rapid ventilator Rp 3/8 – – – – Plug-in slot for optional expansion with WiloIF-Moduls – – – – • • – – – • • – (only for TOP-SD30/5) (only for SE 125-N-TW) Blocking current-proof motor Including seals for threaded connection (loose) Including installation and operating instructions • • • • Including thermal insulation – – – – Including washers for flange bolts (for DN 32 . DOP Wilo-Star-RSD (ClassicStar) Wilo-TOP-SD Wilo-SE-TW Wilo-DOP (max. SE-TW.DN 65 nominal connection diameters) – • • – Incl. Air-conditioning. 2850 1/min) (max. 1. 2880 1/min) (max.8 m power cable with grounding plug – – – – Integrated non-return valve – – – – Integrated ball shutoff valve – – – – Including time switch – – – – • = available. TOP-SD. Cooling Standard pumps (twin-head pumps) Equipment/function Wilo-Star-RSD. Air-conditioning.Circulating pumps in glandless design 201 . Cooling Heating.Switchgears and Control Devices Pump Management Systems Service/Accessories. Cooling Standard pumps (twin-head pumps) Wilo Catalogue A1 . Air-conditioning. Systems Solar thermal Potable water circulation Heating. standard version – – Support-bracket mounting (with horizontal shaft only). special version – – Combination flange PN 6/10 for mating flanges PN 6 and PN 16. standard version – – Support-bracket mounting (with horizontal shaft only). standard version – – Mains connection 3~ [V]. mixtures with more than 20 % glycol content require rechecking of the pumping data) • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – 4 5 6 7 – -10 to +110 – -10 to +110 – – Maximum permitted total hardness in potable water circulation systems [°d] – – Standard version for operating pressure pmax [bar] 10 10 Special version for operating pressure pmax [bar] – – 1 1/4 1 1/4 Nominal connection diameter DN – – Flange for mating flange PN 6. standard version – – Mating flange for PN 16 flange. ambient temperature +25 °C [°C] at max. 30/4 30/6 Heating water (In accordance with VDI 2035) • • Water/glycol mixtures (max.Heating. Cooling Standard pumps (twin-head pumps) Technical Data Wilo-Star-RSD Wilo-Star-RSD. 1:1.. with optional switching plug – – Mains frequency [Hz] 50 50 Approved fluids (other fluids on request) Performance Maximum delivery head [m] Flow volume max. special version – – Mains connection 1~ [V]. ventilation and A/C systems at max.. standard version 230 230 Mains connection 3~ [V]. ambient temperature +40 °C [°C] Pipe connections Screwed connection Rp Electrical connection • = available. Air-conditioning. – = not available 202 Subject to change without prior notice 09/2006 WILO AG . ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. [m3/h] Permitted field of application Temperature range for utilisation in heating. Air-conditioning. Motor/electronics Electromagnetic compatibility Power electronics Pump housing Impeller Plastic (PP) Plastic (PP) Stainless steel (X40 Cr13) Stainless steel (X40 Cr13) Metal-impregnated carbon Metal-impregnated carbon 50 °C 0... Cooling Wilo-Star-RSD. Cooling Standard pumps (twin-head pumps) Technical Data Wilo-Star-RSD 30/4 30/6 – – Emitted interference EN 61000-6-3 EN 61000-6-3 Immunity to interference EN 61000-6-2 EN 61000-6-2 – – Protection class IP 44 IP 44 Insulation class F F Grey cast iron (EN-GJL 200) Grey cast iron (EN-GJL 200) Heating. Air-conditioning.Circulating pumps in glandless design 203 . – = not available Wilo Catalogue A1 .5 0. Systems Solar thermal • = available.Heating.5 95 °C 3 3 110 °C 10 10 Shaft Bearing Potable water circulation Materials Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature Switchgears and Control Devices Pump Management Systems Service/Accessories. 5 10 240 100 6 5 1.Heating. Cooling Standard pumps (twin-head pumps) Pump curves Wilo-Star-RSD Wilo-Star-RSD 30/4 Individual operation Parallel operation vc 0 0 4 vc 0.0 2.5 2.25 7.5 1.0 1.5 [l/s] 20 [lgpm ] 15 Qc 160 80 5 1.0 0.5 1.5 80 min.5 0 2. H [m] c H [m] c x.75 10 [lgpm ] 0 2 1 0 Qc 3 4 0.0 1 ~ 230 V – Rp1 1 / 4 1 ~ 230 V – Rp1 1 / 4 + 5 4 4 ma ma x. 15 7 [m 3/h] 2. 60 P1 [W] c P1 [W] c 120 40 60 20 1. 80 40 0 204 [m/s] Wilo-Star-RSD 30/6 Wilo-Star-RSD 30/6 5 2.5 2. mi 1 1 n. Air-conditioning.5 0.5 3.75 0.0 [m 3/h] [l/s] 0 0.0 [l/s] [lgpm ] 20 Q c max.0 1.5 vc 1.25 [m/s] 6 0 0 0.5 0. 1 mi 2 1 n mi 0 n 0 0 0.0 0. 2 H [m] c H [m] c x.0 2.75 3. 3 mi n. 200 P1 [W] c 80 1.5 1.5 [m 3/h] 1 [l/s] 10 [lgpm ] 0 2 1 0 3 5 4 max.5 [m /h] 0 1 2 3 4 5 6 7 [m 3/h] Subject to change without prior notice 09/2006 WILO AG .5 0.0 0.5 2.5 0.5 1.0 max.5 0 2.5 1.5 3.5 2.0 2.0 2.0 0. min.0 3 3. min.5 0 1.0 40 [m 3/h] 0 1 3 2 4 5 [m 3/h] 6 Wilo-Star-RSD 30/6 Individual operation 6 0 0 0.5 1.0 [m/s] Wilo-Star-RSD 30/4 Wilo-Star-RSD 30/ 4 1 ~ 230 V –Rp1 1/ 4 1 ~ 230 V –Rp 11/ 4 + 3 3 ma ma x.25 5 7.0 0 1.0 5 3.25 Parallel operation vc 0.0 0.5 2.0 0 0 [m/s] 4 1.5 3.5 2. 140 max.5 0 Qc 120 P1 [W] c 3 2 2 160 120 60 min.5 0. 0 100 1.5 5 10 [m 3/h] 6 1. 0 0 0 1. 31 0.5 Pump dimensions l1 l2 m a a1 b b1 b2 b3 b4 [mm] – [kg] Service/Accessories.21 0.67 43 .48 29 .99 60 ..32 0. Motor Data. Wilo Catalogue A1 .41 0..74 43 . Air-conditioning.Heating.Circulating pumps in glandless design 205 .1~230 V. Cooling Standard pumps (twin-head pumps) Terminal Diagrams.29 0.5 5. Rated power Speed P2 n [W] 30/4 30/6 Power conCurrent at sumption 1~230 V 3~230 V 3~400 V P1 max 35 21 12 max min min Capacitor Threaded cable connection – Capacity PG [A] – >PF/VDB] – 2000 1650 1200 60 .22 – – not necessary (blocking current-proof) 2. Weights Wilo-Star-RSD Dimension drawing l0 l1 a m a1 PG 11 b2 b4 b3 l2 Heating. Cooling Terminal diagram G PG 11 PE b1 N b L Potable water circulation Single-phase AC motor (EM) 2-pole ..3 30/6 Rp 11/4 2 180 94 76 70 47 78 46 55 55 54 92. Systems I0 Weight about Switchgears and Control Devices Pump Management Systems Wilo-Star-RSD.5 5.6/400 11 [1/min] 22 13 7 I Motor protection [W] Solar thermal Always refer to name plate data! Dimensions.50 0.0/400 11 2200 1900 1200 80 .14 – – not necessary (blocking current-proof) 2. Air-conditioning. Weights Pipe connection/ Nominal diameter Thread [Rp/DN] G – – 30/4 Rp 11/4 2 180 94 73 70 47 78 46 55 55 54 92. 50 Hz with integrated capacitor Motor data Wilo-Star-RSD.. Dimensions. standard version 400 400 400 400 400 400 400 Mains connection 3~ [V].Heating.. standard version – • • • • • • Support-bracket mounting (with horizontal shaft only). mixtures with more than 20 % glycol content require rechecking of the pumping data) • • • • • • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – – – – – – 5. ventilation and A/C systems at max. [m3/h] Permitted field of application Temperature range for utilisation in heating. – = not available 206 Subject to change without prior notice 09/2006 WILO AG . ambient temperature +40 °C [°C] – -20 to +130 (in short-term operation 2 h: +140) – – – – – – – Maximum permitted total hardness in potable water circulation systems [°d] – – – – – – – Standard version for operating pressure pmax [bar] 10 6/10 6/10 6/10 6/10 6/10 6/10 Special version for operating pressure pmax [bar] – – – 16 16 16 16 1 1/4 – – – – – – Nominal connection diameter DN – 32 40 40 40 50 50 Flange for mating flange PN 6. standard version – – – – – • – Support-bracket mounting (with horizontal shaft only). Cooling Standard pumps (twin-head pumps) Technical Data Wilo-TOP-SD Wilo-TOP-SD.5 7 10 15 7 10 13 16 28 34 33 45 Approved fluids (other fluids on request) Performance Maximum delivery head [m] Flow volume max. 1:1. 30/5 32/7 40/3 40/7 40/10 40/15 50/7 Heating water (In accordance with VDI 2035) • • • • • • • Water/glycol mixtures (max. special version – – – • • • • Combination flange PN 6/10 for mating flange PN 6 and PN 16. with optional switching plug 230 230 230 230 230 230 230 Mains frequency [Hz] 50 50 50 50 50 50 50 Pipe connections Screwed connection Rp Electrical connection • = available. standard version – – – – – – – Mating flange for PN 16 flange. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max.5 7 3. special version – – • • • – • Mains connection 1~ [V]. ambient temperature +25 °C [°C] at max. standard version 230 230 230 230 230 230 230 Mains connection 3~ [V].. Air-conditioning. Air-conditioning. Air-conditioning..5 3 3 95 °C 5 5 5 5 5 10 10 110 °C 11 11 11 11 11 16 16 130 °C 24 24 24 24 24 29 29 Solar thermal Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature Switchgears and Control Devices Pump Management Systems Service/Accessories.5 0.. – = not available Wilo Catalogue A1 . Systems • = available. Motor/electronics Electromagnetic compatibility Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 Power electronics – – – – – – – Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 Insulation class F F F F F F F Shaft Potable water circulation Plastic (PPE) Trade name: Noryl Grey cast iron (EN-GJL 250) Plastic 50(PPS -% GF) Impeller Plastic (PPE) Trade name: Noryl Pump housing Grey cast iron (EN-GJL 200) Materials Plastic (PPS .Circulating pumps in glandless design 207 .% GF)50 Stainless steel (X46 Cr13) Bearing Metal-impregnated carbon 50 °C 0.Heating.5 0.5 0.5 0. Cooling Wilo-TOP-SD. Cooling Standard pumps (twin-head pumps) Technical Data Wilo-TOP-SD 30/5 32/7 40/3 40/7 40/10 40/15 50/7 – – – – – – – Heating. ambient temperature +25 °C [°C] at max. standard version • • • • • – – Support-bracket mounting (with horizontal shaft only). special version • • • • • • • Combination flange PN 6/10 for mating flanges PN 6 and PN 16. [m3/h] Permitted field of application Temperature range for utilisation in heating. standard version 400 400 400 400 400 – 400 Mains connection 3~ [V]. ventilation and A/C systems at max.. standard version – – – – – • • Mating flange for PN 16 flange.. Air-conditioning. with optional switching plug 230 230 230 230 230 – 230 Mains frequency [Hz] 50 50 50 50 50 50 50 Electrical connection • = available.5 10 50 65 74 83 100 80 118 Approved fluids (other fluids on request) Performance Maximum delivery head [m] Flow volume max. special version • – – – – – – Mains connection 1~ [V]. ambient temperature +40 °C [°C] Maximum permitted total hardness in potable water circulation systems [°d] Standard version for operating pressure pmax [bar] Special version for operating pressure pmax [bar] – -20 to +130 (in short-term operation 2 h: +140) – – – – – – – – – – – – – – 6/10 6/10 6/10 6/10 6/10 6 6 10 10 16 16 16 16 16 16 16 Pipe connections Screwed connection Rp – – – – – – – Nominal connection diameter DN 50 50 65 65 65 80 80 Flange for mating flange PN 6.Heating. Cooling Standard pumps (twin-head pumps) Technical Data Wilo-TOP-SD Wilo-TOP-SD. – = not available 208 Subject to change without prior notice 09/2006 WILO AG . 50/10 50/15 65/10 65/13 65/15 80/7 80/10 Heating water (In accordance with VDI 2035) • • • • • • • Water/glycol mixtures (max. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. mixtures with more than 20 % glycol content require rechecking of the pumping data) • • • • • • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – – – – – – 10 15 9 13 15 6. 1:1. standard version 230 – 230 – – 230 – Mains connection 3~ [V]. standard version – • • • • • • Support-bracket mounting (with horizontal shaft only). . Air-conditioning.50% GF) Shaft Stainless steel (X46 Cr13) Bearing Metal-impregnated carbon Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C 3 3 3 3 3 3 3 95 °C 10 10 10 10 10 10 10 110 °C 16 16 16 16 16 16 16 130 °C 29 29 29 29 29 29 29 Switchgears and Control Devices Pump Management Systems Service/Accessories.Heating.Circulating pumps in glandless design 209 . – = not available Wilo Catalogue A1 . Systems Solar thermal • = available.. Cooling Standard pumps (twin-head pumps) Technical Data Wilo-TOP-SD 50/10 50/15 65/10 65/13 65/15 80/7 80/10 – – – – – – – Heating. Motor/electronics Electromagnetic compatibility Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 Power electronics – – – – – – – Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 Insulation class F F F F F F F Materials Grey cast iron (EN-GJL 250) Impeller Potable water circulation Pump housing Plastic (PPS . Air-conditioning. Cooling Wilo-TOP-SD. 280 160 240 max. Air-conditioning. 120 min.5 4 6 10 0 30 [lgpm] Q 200 320 max.5 4 6 1.5 [l/s] 30 20 Q 8 2 200 160 min.5 1 10 0 [lgpm] Q 200 320 280 160 max.individual operation AC .5 1 min. 240 P1[W] P1[W] [m3/h] 2.Heating.( 2 1 m ) . 120 80 40 40 0 0 210 2 4 6 [m3/h] 0 0 2 4 6 8 [m3/h] Subject to change without prior notice 09/2006 WILO AG .Rp 1¼ 5 5 4 4 + m ax .Rp 1 ¼ 3 ~ 400 V .Rp 1¼ 1 ~ 230 V . ) ma (3 x.5 20 [lgpm] 0 2 0 0. ) (1 m 1 1 in 3 ) ) ) (2 .( 0 2 0 0 4 0.5 6 1 10 0 0 [m3/h] [l/s] 1. 200 120 P1[W] P1[W] 2. ( mi 2 .Rp 1 ¼ 5 4 4 3 3 + n. 160 120 80 40 40 0 0 4 2 6 0 [m3/h] Three-phase .5 [l/s] 2 20 Q [m3/h] 8 1.5 20 [lgpm] 0 2 0 0.individual operation 0 4 2 [m3/h] 8 Three-phase .parallel operation v 1 0 6 v [m/s] 2 0 6 3 2 1 6 [m/s] Wilo-TOP-SD 30/5 Wilo-TOP-SD 30/5 3 ~ 400 V . Cooling Standard pumps (twin-head pumps) Pump curves Wilo-TOP-SD Wilo-TOP-SD 30/5 AC .parallel operation v 0 2 1 v [m/s] 0 6 [m/s] 3 2 1 6 Wilo-TOP-SD 30/5 Wilo-TOP-SD 30/5 1 ~ 230 V . mi 5 H[m] ) H[m] (3 ax m 3 n.5 6 1 10 0 0 [m3/h] [l/s] 1. 80 max. (1 (2 ax ) 1 (2 ) 1 ) ) 0 0 0 2 4 0. (1 H[m] H[m] ) 3 2 3 2 m (2 in. 80 min. (3 ) mi (2 m 2 3 (3 ) 2 ) 1 0 0 1 2 0 3 0.individual operation 0 2 4 6 8 0.5 0 Q 200 6 1.individual operation + 4 m ax . (3 ) 0 1 2 0 3 4 0.5 0 2.parallel operation v 0 0. 150 100 4 1 400 P1 [ W ] P1 [ W ] 5 1 Switchgears and Control Devices Pump Management Systems 1 min. ( 1 H [m] H [m] ) m ax . 50 25 0 0 1 2 3 4 5 Wilo Catalogue A1 . ) .5 [m3/h] [l/s] [lgpm] 40 max. (1 3 ) (2 (2 2 2 ) (3 Potable water circulation ) . Air-conditioning. (1 4 4 (2 ) 3 in n.5 3 40 [lgpm] Q 350 max. 200 150 100 50 50 25 0 0 1 2 3 4 5 6 0 [m3/h] 7 Three-phase .DN 32 7 H [m] H [m] Heating.5 10 15 [l/s] 2 20 0 [m3/h] 7 [lgpm] 25 6 1 8 1.DN 32 7 3 ~ 400 V .5 0 5 4 6 7 1.5 v 1 1.5 10 15 2 20 25 0 [m3/h] [l/s] [lgpm] 175 0 0 2 0.5 0 Q 200 0 0 min. Cooling Standard pumps (twin-head pumps) Pump curves Wilo-TOP-SD Wilo-TOP-SD 32/7 AC .DN 32 7 6 6 5 5 m 4 ax . in m m in 1 ) 1 . Systems x.5 [m/s] 1 2 3 [m/s] 4 8 8 Wilo-TOP-SD 32/ 7 Wilo-TOP-SD 32/7 1 ~ 230 V .5 10 300 125 250 min. 175 2 0.5 0 5 5 1 6 1.5 10 10 2 20 2.Circulating pumps in glandless design 6 7 [m3/h] 0 0 2 4 6 8 10 12 [m3/h] 211 . Air-conditioning. Cooling AC . (1 ) 3 1 ~ 230 V .5 [m3/h] 12 Three-phase .Heating. 20 150 50 100 10 2. 300 150 125 P1 [ W ] P1 [ W ] 4 400 max.5 2 0 2.parallel operation v 0 10 Solar thermal 0 v 1 1.DN 32 7 6 6 5 5 + ma Service/Accessories.5 30 [m3/h] [l/s] 12 3. 200 75 8 2 Q 350 max. 100 75 250 min.5 [m/s] 2 1 2 3 4 [m/s] 8 8 Wilo-TOP-SD 32/7 Wilo-TOP-SD 32/7 3 ~ 400 V .5 3 30 12 3. 280 240 P 1 [W] 160 P 1 [W] 4 25 Q [m 3/h] 16 3 2 1 min. (3 0.individual operation 0 4 8 0. Cooling Standard pumps (twin-head pumps) Pump curves Wilo-TOP-SD Wilo-TOP-SD 40/3 AC .DN 40 + 3. 240 P1 [W] 160 P1 [W] 12 3 2 1 120 min.8 ) ) 0 0 2 4 0 6 8 1 10 0 4 0 [l/s] 0 [lgpm] 0 3 30 20 0 [m 3/h] 10 2 8 [m 3/h] 16 4 25 5 50 Q [l/s] [lgpm] Q 360 240 max.Heating.individual operation AC . 320 200 max.0 Wilo-TOP-SD 40/3 Wilo-TOP-SD 40/3 1 ~ 230 V . 120 80 40 40 0 0 212 2 4 6 8 10 [m 3/h] 0 0 4 8 12 16 [m 3/h] Subject to change without prior notice 09/2006 WILO AG .parallel operation v 0 v 1 0.DN 40 1 ~ 230 V . (3 m ax .8 [m 3/h] Three-phase .8 ) 0 0 2 4 0 6 8 1 10 0 30 0 [ l/s] 0 [lgpm ] 0 3 20 0 [m 3/h] 10 2 4 8 12 [ l/s] 5 50 [lgpm ] Q 360 240 max.( 3 ) m (2 in 1 (2 m m ax .4 2. Air-conditioning. 200 160 120 80 80 40 40 0 0 0 4 2 8 6 [m 3/h] 10 Three-phase .6 [m/s] 3 2 4.4 H [m] H [m] ) (2 ) 1.( H [m ] H [m ] m 1. 80 200 160 min.0 0.6 ) ) .0 [m/s] 3 2 1 4. (1 ) 2.2 3.5 0 4.DN 40 3 ~ 400 V . (1 (2 mi 0.5 16 v 1. ma ) (3 0.4 2. 320 200 280 max.6 1.parallel operation v 0 12 in.6 x.5 [m/s] 2 1. 120 min.0 1 Wilo-TOP-SD 40/3 Wilo-TOP-SD 40/3 3 ~ 400 V .4 ) ax .DN 40 + 3.2 m in .5 1 [m/s] 2 0 4.8 ) n. (1 1.2 3.2 2. individual operation .5 2 2. 300 min. Switchgears and Control Devices Pump Management Systems 0 600 500 400 200 min. ( 1 ) H [m] m 4 .parallel operation v 0.Circulating pumps in glandless design 16 [m3/h] 100 0 5 10 15 20 25 [m3/h] 213 . (2 m 2 ) Service/Accessories. 150 200 100 0 4 8 12 Wilo Catalogue A1 . 0 20 5 700 . (3 1 0 4 0 0 8 1 10 3 20 30 4 40 0 16 [m3/h] [l/s] [lgpm] 50 350 10 2 15 4 3 25 50 [lgpm] 75 Q P1 [ W ] 600 250 400 150 300 100 4 8 200 16 [m3/h] 12 Three-phase . Air-conditioning.DN 40 7 1 ~ 230 V .DN 40 7 6 6 5 5 + ma ax .5 1 Heating. (1 ax H [m] (2 mi n.5 3 [m/s] 0 1 2 3 4 [m/s] 5 8 8 Wilo-TOP-SD 40/7 Wilo-TOP-SD 40/7 3 ~ 400 V . (3 2 ) 1 1 0 4 0 0 8 1 12 2 10 20 3 30 4 40 50 0 16 [m3/h] [l/s] [lgpm] 10 2 15 3 25 4 20 5 50 25 6 7 [m3/h] [l/s] [lgpm] 75 Q 900 450 800 400 700 350 max.parallel operation v 0 0. (1 4 ) 3 4 (2 in ) mi 3 n. 3 ) 3 ) 4 (3 (2 ) ) 2 in m 2 ) Potable water circulation .5 0 [m/s] 3 8 1 2 3 4 [m/s] 5 8 Wilo-TOP-SD 40/7 Wilo-TOP-SD 40/7 1 ~ 230 V .DN 40 7 3 ~ 400 V .Heating. 0 5 1 800 max 300 0 0 0 Q 400 P1 [ W ] 12 2 Solar thermal 0 1 v 1.5 [m3/h] [l/s] 25 7 6 max. ( 1 (3 ) ) .individual operation v 1. Cooling AC . min 500 200 0 5 10 15 1 20 [m3/h] 25 Three-phase .DN 40 7 6 6 5 5 + ma x. min. Systems m H [m] H [m] x.5 2 2. Air-conditioning. P1 [ W ] P1 [ W ] 5 1 0 Q 500 0 0 300 250 max. Cooling Standard pumps (twin-head pumps) Pump curves Wilo-TOP-SD Wilo-TOP-SD 40/7 AC . 1000 800 P1 [ W ] P1 [ W ] 5 1 1200 400 min. (3 2 0 mi 4 m 3 ) 5 (2 (2 4 ax .5 [m/s] 3 0 1 2 3 4 Wilo-TOP-SD 40/10 Wilo-TOP-SD 40/10 10 10 1 ~ 230 V .DN 40 ma 9 9 . 7 7 6 6 H [m] H [m] + 8 m m in 5 1 ~ 230 V .0 2.5 0 3. 500 0 ) 0 Q 600 ) (3 3 ) 0 n.DN 40 9 9 8 8 7 6 [m/s] Wilo-TOP-SD 40/10 3 ~ 400 V . Air-conditioning. 1200 500 max.5 1 [m3/h] 30 Three-phase .individual operation AC .parallel operation v 0 0. Cooling Standard pumps (twin-head pumps) Pump curves Wilo-TOP-SD Wilo-TOP-SD 40/10 AC . min. ) .5 1. 4 3 3 2 2 1 in . 300 200 min.5 [m/s] 3 11 1 2 3 4 11 Wilo-TOP-SD 40/10 10 5 10 3 ~ 400 V . ax m . (1 H [m] H [m] m m 6 5 ) in 2 1 1 0 2 4 6 1 0 8 10 2 10 20 12 14 3 30 16 4 40 50 0 18 [m3/h] 5 [l/s] [lgpm] 60 10 2 20 3 15 4 40 20 5 6 60 Q 25 7 80 30 8 [m3/h] 9 [l/s] [lgpm] 100 max.DN 40 + 7 ax .5 2.Heating. (1 6 200 0 2 4 6 8 10 12 14 16 18 [m3/h] 0 0 5 10 15 20 25 30 [m3/h] Subject to change without prior notice 09/2006 WILO AG .DN 40 8 x.0 v 1. 1000 P1 [W] P1 [W] [m/s] 5 11 11 400 300 200 800 600 400 100 200 0 0 2 4 6 8 10 12 0 16 [m3/h] 14 Three-phase . 600 400 100 214 0 0 max.5 2 2. 5 4 0 1 0 2 4 0 6 8 1 10 12 2 14 3 0 [m3/h] 16 4 0 0 [l/s] 5 1 10 2 3 15 20 4 5 Q 25 6 [m3/h] [l/s] 30 7 8 Q 700 1400 600 max. min.individual operation 0 5 10 15 20 0.parallel operation v 0 25 v 1. 5 10 12.5 0 0 2.5 7.parallel operation 3 3.5 2 12.Circulating pumps in glandless design 17.DN 40 15. Switchgears and Control Devices Pump Management Systems 750 1000 500 500 250 0 0 0 Q [m³/h] Q [l/s] 70 Q [Igpm] 60 1000 P1 [W] ma Service/Accessories.5 10 7.5 0 0 0 2.Heating.5 12.individual operation 6. 1500 min.5 Three-phase .0 12.5 17.5 mi n. Cooling AC .5 .5 [m/s] 1 2 v 4 3 20 Wilo-TOP-SD-40/15 3~400 V .5 min .5 2.5 3.5 15 Wilo Catalogue A1 .5 v 2.5 5 7.5 10 30 40 17. P1[W] min.5 0 0 Q [m³/h] 10 15 20 Q [m³/h] 25 Three-phase . 10 3 2 20 15 4 40 20 5 25 7 6 60 80 8 Q [m³/h] Q [l/s] Q [Igpm] 100 max.5 0 10 5 1 20 7.0 2.5 15 4 3 30 40 17. Air-conditioning. 10. x. Systems ax H [m] H [m] m 10.5 1 1.5 0 10 5 1 7.0 7 [m/s] Wilo-TOP-SD 40/15 3~400 V .5 2.DN 40 17.5 AC .5 2 20 10 12.5 4 4.individual operation 0 0.0 Wilo-TOP-SD-40/15 1~230 V .5 [m/s] 0 0.5 4 1 1.5 + 15.5 15 12.5 7 [m/s] Wilo-TOP-SD 40/15 1~230 V .0 5 2.5 Q [m³/h] 0 0 5 10 15 20 25 30 Q [m³/h] 215 .0 5 5 6 Solar thermal 0 Potable water circulation 5. ma x.5 4 0 4.5 5 5.5 mi n. 5 2. 750 P1 [W] 0 Q [m³/h] Q [l/s] 1000 500 0 5 2.1 2 7.5 2 2.5 5 15 4 3 50 max.5 1 1.5 4.5 2 17.DN 40 15 v 3 3.3 3 5. 0 0 0 5 1 10 10 2 20 30 3 40 15 4 50 20 5 60 6 70 80 30 Q [m³/h] 8 Q [l/s] Q [lgpm] 90 100 25 7 2000 max. 1 10 2 7.5 mi n.DN 40 17.5 6 Heating. Cooling Standard pumps (twin-head pumps) Pump curves Wilo-TOP-SD Wilo-TOP-SD 40/15 0 0.5 20.5 + 15 12. P1 [W] 1500 500 250 0 0 0 2000 max. Air-conditioning.parallel operation v 2.5 ma x.5 2 3 17. min. 10 H [m] H [m] 12.0 7.5 5 50 70 Q [Igpm] 60 1000 5 1 0 min. m 4 [m/s] 5 4 ) ) (2 3 (2 3 m ) in .5 1.parallel operation v v 2 2.5 25 30 40 [m3/h] 35 Three-phase . max. max. (3 2 0 5 1 10 2 0 15 3 25 4 20 5 50 25 6 7 75 0 [m3/h] [l/s] [lgpm] Q 700 600 0 0 2 10 4 20 0 25 50 30 8 6 75 100 40 10 125 12 150 [m3/h] [l/s] [lgpm] Q 1400 1200 max.individual operation 0 0. (1 ax m 4 [m/s] 5 Wilo-TOP-SD 50/7 Wilo-TOP-SD 50/7 7 H [m] 35 8 Q 700 P1 [W] .5 0 3. min. min. 0 ax 4 in 3 0 m n. (1 H [m] . min.5 AC .DN 50 + 6 5 m ax mi .5 0 1 v 3 2 4 7 7 Wilo-TOP-SD 50/7 Wilo-TOP-SD 50/7 1 ~ 230 V . 300 600 200 0 216 .0 [m/s] 2. min.0 2.5 1 1. Cooling Standard pumps (twin-head pumps) Pump curves Wilo-TOP-SD Wilo-TOP-SD 50/7 AC . 3 2 2 1 1 5 0 10 1 2 15 3 5 0 [m3/h] [l/s] 20 4 6 0 0 5 10 1 2 15 3 4 20 5 25 6 30 7 Q 9 10 40 [m3/h] [l/s] 11 1400 600 1200 max. 500 P1 [ W ] P1 [ W ] ) 1 0 400 1000 800 min. H [m] H [m] .Heating.DN 50 7 6 6 5 5 + m ax . (3 2 ) 1 0 ) in m 5 10 15 20 25 [m3/h] 400 0 10 20 30 40 [m3/h] Subject to change without prior notice 09/2006 WILO AG .5 [m/s] 3 8 1 2 3 4 8 3 ~ 400 V .individual operation 0 5 10 15 20 0 0.DN 50 6 5 1 ~ 230 V . min.parallel operation v 1. min. min. max. 1000 P1 [W] 500 400 300 200 800 600 400 100 200 0 0 5 10 15 0 [m3/h] 20 Three-phase . Air-conditioning.DN 50 3 ~ 400 V . 0 0 0 5 10 1 2 15 3 20 4 25 5 6 7 0 [m3/h] [l/s] max. 6 P1 [W] [m/s] 4 Wilo-TOP-SD 50/10 Wilo-TOP-SD 50/10 8 0 Heating.0 v 1.Heating.individual operation ) (2 4 m ) m .Circulating pumps in glandless design 25 [m3/h] 400 0 10 20 30 40 50 [m3/h] 217 .DN 40 8 1 ~ 230 V .DN 50 3 ~ 400 V . Cooling Standard pumps (twin-head pumps) Pump curves Wilo-TOP-SD Wilo-TOP-SD 50/10 AC .DN 50 + 8 8 m 6 H [m] H [m] . (3 ) in in (2 4 . 5 10 10 15 2 20 4 25 15 20 25 35 8 45 [m3/h] [l/s] 40 10 1800 1600 1400 1200 1000 800 600 400 200 0 12 max. 300 Switchgears and Control Devices Pump Management Systems 0 2 1200 1000 min. Air-conditioning. ax m 6 3 3 2 2 1 1 m in . P1 [W] min. Cooling AC . 800 600 0 0 5 10 15 20 Wilo Catalogue A1 . Air-conditioning.5 2. 30 8 100 Q 40 10 125 50 14 12 150 175 [m3/h] [l/s] [lgpm] . (1 ax ax . m v 1 2 [m/s] 3 0 10 1 2 3 4 10 5 7 [m/s] 6 Wilo-TOP-SD 50/10 Wilo-TOP-SD 50/10 3 ~ 400 V . max 1600 1400 P1 [ W ] P1 [ W ] 600 min. min.0 0 [m/s] 2.DN 50 + 7 7 ax m . 0 [m3/h] Three-phase . (1 m 6 ) Service/Accessories. (3 ) ) 2 0 0 5 1 2 0 10 3 25 15 20 4 5 50 6 25 7 0 [m3/h] [l/s] [lgpm] 75 Q 900 0 0 2 10 4 20 0 25 50 6 75 1800 max.5 1.5 1 2 3 9 9 1 ~ 230 V .parallel operation v 0 30 6 Q Q 900 800 700 600 500 400 300 200 100 0 0 5 0 Potable water circulation 4 Solar thermal 4 5 H [m] in. Systems H [m] 5 .parallel operation v 0 0.individual operation 5 10 15 20 25 30 35 45 [m3/h] 40 Three-phase . parallel operation 5 6 0 [m/s] 1 2 3 4 5 v 6 7 8 [m/s] 16 16 Wilo-TOP-SD 50/15 Wilo-TOP-SD 50/15 3 ~ 400 V . 150 60 16 [m3/h] 18 [l/s] [lgpm] 200 max. Cooling Standard pumps (twin-head pumps) Pump curves Wilo-TOP-SD Wilo-TOP-SD 50/15 Three-phase . (3 2 0 218 ) 4 2 0 (2 ) in 4 ) m in 6 ) 6 ax .DN 50 14 3 ~ 400 V . 2400 1000 2000 800 1600 600 20 50 14 Q 2800 10 12 3200 max.DN 50 14 12 12 10 10 + H [m] m . (1 8 30 40 [m3/h] min. 0 40 10 100 3600 1400 P1 [ W ] . 1200 0 10 20 30 40 50 60 [m3/h] Subject to change without prior notice 09/2006 WILO AG .individual operation 0 1 2 v 4 3 Three-phase . (1 ax H [m] m 8 (2 m . Air-conditioning. (3 ) 0 10 2 20 4 0 6 50 100 Q 1600 10 12 [m3/h] [l/s] 150 [lgpm] 30 8 1800 40 0 ) 0 0 10 2 4 0 20 6 50 30 8 P1 [ W ] 1200 min.Heating. (3 ) 2 2 1 1 0 0 0 5 1 2 20 10 3 15 4 40 20 5 25 7 6 60 80 30 8 9 100 120 35 10 0 [m3/h] [l/s] [lgpm] 900 0 0 10 2 4 0 Q 1000 20 6 50 30 8 40 10 100 max. 500 1400 1200 400 1000 300 800 200 0 5 10 15 20 25 Wilo Catalogue A1 . 3 2 2 1 1 00 5 0 10 1 2 15 3 20 4 5 25 6 0 [m3/h] [l/s] 30 7 8 0 10 0 2 20 4 30 6 40 8 Q 12 14 Q 1000 2000 900 1800 max. Air-conditioning. Cooling Standard pumps (twin-head pumps) Pump curves Wilo-TOP-SD Wilo-TOP-SD 65/10 AC .5 9 9 Wilo-TOP-SD 65/10 Wilo-TOP-SD 65/10 1 ~ 230 V .individual operation 1.DN 65 + 8 8 7 7 6 6 ma x. 0 10 20 30 40 50 60 70 [m3/h] 219 . max. Systems P1 [W] 800 0 [m3/h] [l/s] 50 10 Potable water circulation 3 Switchgears and Control Devices Pump Management Systems H [m] 5 600 min. 700 P1 [W] 600 500 1400 1200 1000 400 5 10 15 20 25 800 [m3/h] 30 Three-phase . ma 5 x.Circulating pumps in glandless design 30 35 [m3/h] 600 min.5 2.Heating.0 0 0.5 2 2. 1800 12 50 14 150 Q 2000 800 60 16 70 18 19 [m3/h] [l/s] 250 [lgpm] 200 max.0 1.5 [m/s] 2.5 1 v 1.DN 65 9 3 ~ 400 V . min.5 1.5 Heating. 3 m ax .0 1.0 2.0 [m/s] 3.5 3.parallel operation v 0 40 Solar thermal 0 Service/Accessories. Air-conditioning.DN 65 8 1 ~ 230 V . mi n.DN 65 8 + 7 7 6 6 ma x. (1 5 ) (2 mi 4 (2 m ) (3 in 3 ) ) .5 [m/s] 0 10 1 2 3 [m/s] 5 Wilo-TOP-SD 65/10 Wilo-TOP-SD 65/10 3 ~ 400 V . H [m] 4 mi 4 n. ( 1 5 H [m] H [m] 4 10 9 ) 4 n.parallel operation v v 0 0. 1600 700 P1 [ W ] P1 [ W ] [m3/h] 50 Three-phase .individual operation 0 10 20 30 0. Cooling AC . 1600 min. (1 8 H [m] H [m] 8 mi n. (1 ) (2 6 mi n. 3200 2800 min. 2800 1200 60 16 12 3200 max.5 0 [m/s] 1 2 3 4 5 6 [m/s] 16 16 Wilo-TOP-SD 65/15 Wilo-TOP-SD 65/15 3 ~ 400 V . (1 ax in m m H [m] 8 (2 H [m] ax .5 3 3.5 1 1. (3 6 2 0 0 10 2 20 4 30 6 40 40 8 80 10 12 120 0 [m3/h] 14 [l/s] 0 [lgpm] 0 0 Q 2000 10 2 20 4 40 6 80 30 8 40 10 50 12 120 14 160 60 16 200 70 18 20 240 [m3/h] 80 22 280 24 [l/s] 320 [lgpm] Q 4000 1800 3600 max. (1 10 20 30 40 50 [m3/h] 1600 0 10 20 30 40 50 60 70 80 [m3/h] Subject to change without prior notice 09/2006 WILO AG . ax . Air-conditioning.DN 65 12 + 12 10 10 m m ax . 2400 1000 2000 800 0 220 8 .individual operation Three-phase .5 14 1 2 3 4 Wilo-TOP-SD 65/13 Wilo-TOP-SD 65/13 3 ~ 400 V .Heating.DN 65 14 + 12 12 10 10 m ) ) 6 . 800 1600 600 0 5 10 15 20 25 30 1200 40 [m3/h] 35 0 10 20 30 40 50 60 Wilo-TOP-SD 65/15 Three-phase .parallel operation v 0 0. Cooling Standard pumps (twin-head pumps) Pump curves Wilo-TOP-SD Wilo-TOP-SD 65/13 Three-phase .individual operation Three-phase .5 1 v 1. (3 2 2 0 5 10 0 0 15 2 20 4 20 25 40 60 35 8 80 Q 1600 100 120 0 40 [m3/h] [l/s] 10 140 [lgpm] ) 0 0 10 20 30 8 4 0 50 40 50 100 150 Q P1 [ W ] 1000 80 [m3/h] [l/s] 70 20 200 250 [lgpm] 70 80 [m3/h] max.DN 65 14 3 ~ 400 V . P1 [ W ] 1600 P1 [ W ] ) 50 160 ) 2 .parallel operation v v 0 0. 1200 max.DN 65 3 ~ 400 V .5 2 2. (3 ) 4 0 m in 4 (2 ) 0 1400 min.5 2 0 3 [m/s] 2. 1400 P1 [ W ] 30 6 ) (3 ) 4 ) (2 6 ) 4 0 [m/s] 5 14 2400 2000 min. min. individual operation 700 600 min. Cooling Standard pumps (twin-head pumps) Pump curves Wilo-TOP-SD Wilo-TOP-SD 80/7 AC . 1000 800 Switchgears and Control Devices Pump Management Systems P1 [ W ] P1 [ W ] 1600 2000 0 20 40 60 Wilo Catalogue A1 .parallel operation v v 0 1 2 3 4 0 [m/s] 1 2 3 4 5 [m/s] 12 Wilo-TOP-SD 80/10 11 Wilo-TOP-SD 80/10 11 3 ~ 400 V . 1600 1400 1200 500 0 10 20 30 1000 [m3/h] 40 0 10 20 30 40 50 60 [m3/h] 70 Wilo-TOP-SD 80/10 Three-phase .individual operation 3 ) 2 2 1 1 0 0 20 40 60 0 4 8 12 0 50 100 150 Q 1800 16 200 0 3 20 250 80 [m /h] 0 [l/s] 0 4 8 12 16 [lgpm] 0 50 100 150 200 Q 20 40 60 3600 80 20 250 100 24 300 28 350 [m3/h] [l/s] [lgpm] . 800 P1 [W] P1 [W] Potable water circulation 2 0 Heating. Systems 12 7 7 m ax . Air-conditioning.0 0 7 1 2 [m/s] 3 7 Wilo-TOP-SD 80/7 Wilo-TOP-SD 80/7 1 ~ 230 V . (1 6 5 mi n. max 3200 1400 1200 max.Circulating pumps in glandless design 80 [m3/h] 1600 0 20 40 60 80 100 [m3/h] 221 .Heating. ( 3 ) 3 6 5 ) (2 4 H [m] H [m] Solar thermal Three-phase .5 [m/s] 2.DN 80 6 1 ~ 230 V .0 1.DN 80 + Service/Accessories. 3 x.parallel operation v v 0 0. m ax . 3 mi n. 900 max. 1 0 0 10 3 20 30 40 6 9 12 0 [m3/h] [l/s] 0 0 10 3 20 30 6 40 9 50 12 Q 60 [m3/h] 21 [l/s] 70 15 18 Q 1100 2200 1000 2000 max.DN 80 10 10 9 9 8 8 3 ~ 400 V . min. 2800 2400 min.DN 80 6 5 + 5 4 H [m] 4 ma H [m] ma x. (1 ) 4 ) (3 (2 mi ) n. 1800 min. Cooling AC . 2 min 1 . Air-conditioning.5 1. switch mains system voltage on again L1 PE L2 L3 L1 L2 L3 Mains connection 3~400 V.Heating. Air-conditioning. Cooling Standard pumps (twin-head pumps) Terminal Diagrams. see “Wilo-Control Pump Management Systems. 50 Hz L2 L3 L1 L2 L3 Internal protection against unacceptably high winding temperatures Mains connection 3~400 V. 50 Hz External tripping at switchgear/control device Manual reset at switchgear/control device necessary (circuit diagram with SK 602/622. 50 Hz (with optional switching plug 3~230 V) Internal protection against unacceptably high winding temperatures Tripping: Reset: Tripping: Reset: Internal interruption of motor voltage Automatic after motor has cooled down Terminal diagram C/motor protection C WSK WSK PE N SSM L N SSM WSK = Thermal winding contact Full motor protection in all speed stages with optional Wilo-SK 602/ Wilo-SK 622 tripping unit or other switchgears/control devices with WSK connection option Tripping: Reset: Terminal diagram D/motor protection D L Mains connection 1~230 V. Motor Data Wilo-TOP-SD Terminal diagram A/motor protection A PE L N L N Terminal diagram B/motor protection B L1 PE Mains connection 1~230 V. Planning Guide” Terminal diagram E/motor protection E SSM C1 SSM C1 PE C2 N L C2 N L Mains connection 1~230 V. 250 V ~ For function. 50 Hz 3~230 V. Planning Guide“ 222 Subject to change without prior notice 09/2006 WILO AG . see chapter “Pump Management Systems Wilo-Control. 50 Hz 3~230 V. allow motor to cool down. 50 Hz Full motor protection with integrated trip electronics in terminal box for all speed stages. 50 Hz (with optional switching plug 3~230 V) Full motor protection with integrated trip electronics in terminal box for all speed stages Tripping: Reset: All-pole shutdown of motor by integrated tripping electronics Manual reset at terminal box necessary Load capacity of the potential-free NC contact in accordance with VDI 3814 for die collective fault signal (SSM) 1 A. 250 V~ For function. see “Service/Accessories”) Internal interruption of a motor phase Interrupt mains system voltage. Tripping: All-pole shutdown of motor by integrated automatic tripping Reset: Manual reset at terminal box necessary Load capacity of the potential-free NC contact in accordance with VDI 3814 only for collective fault signal (SSM) 1 A. 05 3.390 220 .130 65 .5 A 30/5 (three-phase AC motor) 50 1 max..5 B 40/3 (single-phase AC motor) 70 1 max. 2 3 min.80 – – 25/400 E 2 x 13.30 – B 1 x 13. 2 3 min.500 – 1.30 1.35 – – 3.87 0.600 3. Systems Rated power Switchgears and Control Devices Pump Management Systems Wilo-TOP-SD.1030 – 3.5 D 40/15 (single-phase AC motor) 570 1 max. 2800 2450 2150 360 .57 4.75 0.70 – – 8/400 C 2 x 13.90 3.120 0. Motor Data Wilo-TOP-SD Motor data n P1 I – – PG – [1/min] [W] [A] >PF/VDB] – – – 30/5 (single-phase AC motor) 50 1 max. 2850 2300 420 .110 0.5 B 32/7 (single-phase AC motor) 90 1 max. 2 3 min.diagram tion nection Solar thermal Stage/speed Service/Accessories.43 0. Note: 3~230 V only with optional switching plug (accessory) Wilo Catalogue A1 .55 0.02 1. 2800 1070 .5 E 40/15 (three-phase AC motor) 570 1 max.105 40 -75 – 0.5 B 40/7 (single-phase AC motor) 180 1 max.180 95 .15 0.185 – 0.54 – D 2 x 13.75 – 0. 2800 2500 2200 300 .20 0.20 0.19 2.1290 2300 720 .20 0. 2 3 min.88 1.260 130 .65 0.5 E 40/10 (three-phase AC motor) 350 1 max.365 – 1. Cooling Standard pumps (twin-head pumps) Terminal Diagrams. 2 3 min. 2600 2300 1800 140 . 2 min.625 290 .78 0. 2 3 min.40 0.65 2. 2650 2190 1890 85 .45 0.195 110 . Always refer to name plate data! Current I: On-site thermal overload settings. 2600 2100 1750 120 . 2 3 min.330 1.100 40 . 2 min.81 0.13 1.680 280 .800 4.cable con.110 55 .25 1..89 3.5 A 32/7 (three-phase AC motor) 90 1 max.00 3.150 55 .380 – 1.Heating.73 1. 2320 1640 1200 100 .5 D Potable water circulation P2 [W] Heating.5 D 50/10 (single-phase AC motor) 450 1 max.09 1.95 0.585 230 .76 0. 2 min.10 2.87 0. 2 3 min.20 – – 25/400 E 2 x 13. 2 3 min.7/400 A 1x 13.84 1. 2650 2450 2200 250 .93 1.945 415. 2700 2300 2000 450 .200 85 .65 0. 2800 2500 615.160 60 .20 3.51 1.465 200 .380 200 .57 – D 2 x 13.47 0.31 0.25 1.880 330 .43 1.65 0.905 380 . 2 3 min.55 – – 5/400 A 1 x 13.800 4.25 – B 1 x 13. 2610 2120 1810 95 .720 330.82 – D 2 x 13.20 – D 2 x 13.5 E 50/10 (three-phase AC motor) 450 1 max.23 0.82 0.650 340 .35 0.17 0.5 D 50/7 (single-phase AC motor) 350 1 max.00 – – 16/400 E 2 x 13. Air-conditioning.1600 2650 840 . 2 3 min.Circulating pumps in glandless design 223 .17 – D 2 x 13.175 85 . 2600 2100 1800 220 .17 0. 2 3 min.33 1.620 3.90 – 0.68 2. 2660 2340 1710 145 .35 0.5 D 40/10 (single-phase AC motor) 350 1 max.12 – D 2 x 13.15 0.140 75 . 2 min.5 A 40/3 (three-phase AC motor) 70 1 max.370 165 .85 0.75 0.20 3. 2850 2500 440 . Air-conditioning.150 70 .35 3. 2700 2500 540 . Cooling Power Current at Capacitor Motor Threaded Terminal consumption 1~230 V 3~400 V 3~230 V protec.25 0.5 D 50/15 (three-phase AC motor) 1100 1 max. 2 3 min.00 – – 16/400 E 2 x 13.00 2.5 E 50/7 (three-phase AC motor) 350 1 max.495 245 .5 C 40/7 (three-phase AC motor) 180 1 max.40 0. 2800 2500 2200 500 .860 390 .585 – 1.650 315 .85 5.25 – B 1 x 13.62 – – 5/400 A 1 x 13. 1030 860 .93 2.1210 – 3. Motor Data Wilo-TOP-SD Motor data Wilo-TOP-SD.1425 2400 815 .28 3. 2 3 min.5 D 65/15 (three-phase AC motor) 1300 1 max.diagram tion nection P2 n P1 I – – PG – [W] [1/min] [W] [A] >PF/VDB] – – – 65/10 (single-phase AC motor) 570 1 max.80 4.1450 2550 810 .00 5.37 1.18 5.1100 – 3.40 4.600 – 1.10 1. 2 min.88 – D 2 x 13.00 – D 2 x 13. Rated power Stage/speed Power Current at Capacitor Motor Threaded Terminal consumption 1~230 V 3~400 V 3~230 V protec.840 4. 2800 1000 .760 400 .94 1.5 D 80/7 (single-phase AC motor) 570 1 2 2650 2200 4.60 – – 25/400 E 2 x 13.46 – D 2 x 13. Cooling Standard pumps (twin-head pumps) Terminal Diagrams. Air-conditioning. 2 3 min.78 – D 2 x 13. 2800 1270 ..Heating.38 3.1390 2150 895 .20 – – 25/400 E 2 x 13.cable con.940 690 . 2850 1170 .64 3. 2 3 min. 2 3 min.920 Always refer to name plate data! Current I: On-site thermal overload settings.37 1.36 2.1685 2650 925 . Note: 3~230 V only with optional switching plug (accessory) 224 Subject to change without prior notice 09/2006 WILO AG .53 2.74 5. 2800 2500 830 .5 D 65/13 (three-phase AC motor) 1100 1 max.5 E 80/10 (three-phase AC motor) 1100 1 max.47 2.5 D 960 .960 – 2.66 4.960 480 .1685 500 1040 .41 2.27 2..07 3.1180 2250 700 .5 E 65/10 (three-phase AC motor) 570 1 max.08 3.91 4. 2800 2500 2150 620 . see Planning Guide Dimension drawing C Dimension drawing D q2 q1 k1 k2 ØD Ø k L2 Ø k L1 Ød DN R 1/8 l1 p l0 a c m M10 b1 Potable water circulation k2 Pg Pg Pg Pg n x Ø d2 Solar thermal r n x Ø d1 R 1/8 18 l 30 30 30 p 50 ØD Øk Ød DN Dimension drawing F . Cooling Standard pumps (twin-head pumps) Dimensions. Weights Wilo-TOP-SD Dimension drawing B q1 q2 q1 Rp k1 Heating. see Planning Guide 18 50 Switchgears and Control Devices Pump Management Systems n x Ø dL Wilo Catalogue A1 . Cooling Dimension drawing A k2 a l1 l0 Pg l0 b1 m b1 m R 1/8 Pg Pg R 1/8 a1 G k1 l1 Permitted installation positions.bracket diagram 18 Dimension drawing E Service/Accessories. see Planning Guide Permitted installation positions. Air-conditioning. Systems Permitted installation positions.Heating.Circulating pumps in glandless design 225 . Air-conditioning. 5 113 306 296 360 180 20 119 258 258 63.5 C/F 225 132 18 119 172 172 40. TOP-SD 50/10 Flange dimensions Wilo-TOP-SD.0 Note: M10-bore for support-bracket mounting obtainable upon request for types TOP-SD 40/3. drilled in accordance with EN 1092-2) 80 200 138 160 8 x 19 E 65/10 65/13 65/15 80/7 (1~) 80/10 Combination flange PN 6/10 (flange PN 16 as per DIN 2533) n = No.5 80 223 209 225 162 18 121 194 194 46. Cooling Standard pumps (twin-head pumps) Dimensions.0 C/F – 340 185 283 92. 32/7 40/3 40/7 40/10 Flange Nominal diameter – DN – – Combination flange PN 6/10 (flange PN 16 as per DIN 2533) Combination flange PN 6/10 (flange PN 16 as per DIN 2533) Pump flange dimensions ØD Ød Øk Ø kL1/kL2 [mm] Dimension drawing n x Ø dL n x Ø dL1/dL2 – [pcs. TOP-SD 40/7. TOP-SD 50/7.5 80 223 209 225 162 18 121 194 194 55.. 30/5 Pipe con.0 C/F 169 225 132 18 111 173 173 30. Weights Wilo-TOP-SD Dimensions.0 64 178 178 40/15 40 – 250 125 258 65.0 50 126 133 – – – 92 40/7 40 – 250 135 193 75.0 B [mm] G2 180 105 150 – 34 112 112 – – – 92 32/7 32 – 220 115 172 – 34 126 119 – – – 99 40/3 40 – 250 135 158 75.0 75 200 195 50/7 50 – 280 160 224 82.5 80 223 209 225 162 18 121 194 194 50. Weights Wilo-TOP-SD.. in accordance with EN 1092-2) 40 150 84 100/110 4 x 14/19 D 50/7 50/10 Combination flange PN 6/10 (flange PN 16 as per DIN 2533) 50 165 102 110/125 4 x 14/19 D 50/15 Combination flange PN 6/10 (flange PN 16 as per EN 1092-2) 50 165 99 110/125 4 x 14/19 D 65 185 122 130/145 4 x 14/19 D Flange PN 6 (as per DIN 2531) 80 190 128 150 4 x 19 E Flange PN 16 (in accordance with DIN 2533. TOP-SD 40/10. x mm] – 32 140 78 90/100 4 x 14/19 D 40 150 88 100/110 4 x 14/19 D 40/15 Combination flange PN 6/10 (flange PN 16..0 C/F 80 – 360 205 255 100 94 249 231 240 180 18 121 206 206 C/F 56.0 43 150 140 172 40/10 40 – 250 135 217 75.5 69 50/15 50 – 340 65/10 65 – 65/13 65 – 65/15 65 80/7 (1~) 80/10 4 q1 Weight about – – 134 126 – – 15.0 B 108 18 104 160 160 20..0 C/F 340 185 253 92.5 62 179 50/10 50 – 280 155 223 82.5 C/F 198 192 228 157 18 111 183 183 33.5/56.Thread nection/ Nominal diameter [Rp/DN] G – – Rp 11/ Pump dimensions I0 m l1 c a k1 k2 l p r b1 q2 Dimension drawing PN 6/10 – [kg] – 8.5 A 14. Air-conditioning.5 C/F 80 – 360 205 255 100 95 249 231 240 180 18 121 206 206 54.5 C/F 180 235 82.5 C/F 340 185 253 92.5 C/F 225 132 18 111 173 173 29.Heating. of bolt holes 226 Subject to change without prior notice 09/2006 WILO AG . Cooling Heating. Systems Solar thermal Potable water circulation Heating. Air-conditioning. Cooling Standard pumps (twin-head pumps) Wilo Catalogue A1 .Switchgears and Control Devices Pump Management Systems Service/Accessories.Circulating pumps in glandless design 227 . Air-conditioning. special version – • • Mains connection 1~ [V]. ventilation and A/C systems at max. – = not available 228 Subject to change without prior notice 09/2006 WILO AG . standard version – – – Mains connection 3~ [V]. 125-N-TW 150-N-TW 200-N-TW Heating water (In accordance with VDI 2035) • • • Water/glycol mixtures (max. special version – – – Combination flange PN 6/10 for mating flange PN 6 and PN 16. standard version – • • Support-bracket mounting (with horizontal shaft only). with optional switching plug – – – Mains frequency [Hz] 50 50 50 Pipe connections Screwed connection Rp Electrical connection • = available. Air-conditioning.. [m3/h] Permitted field of application Temperature range for utilisation in heating. mixtures with more than 20% glycol content require rechecking of the pumping data) • • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – – 5. 1:1. ambient temperature +25 °C [°C] at max.Heating. ambient temperature +40 °C [°C] – -20 to +130 (in short-term operation 2 h: +140) – – – Maximum permitted total hardness in potable water circulation systems [°d] – – – Standard version for operating pressure pmax [bar] 10 6/10 6/10 Special version for operating pressure pmax [bar] – – – 11/4 – – Nominal connection diameter DN – 40 40 Flange for mating flange PN 6.5 4 7 9 16 18 Approved fluids (other fluids on request) Performance Maximum delivery head [m] Flow volume max. standard version – – – Mating flange for PN 16 flange. standard version – – – Support-bracket mounting (with horizontal shaft only). Cooling Standard pumps (twin-head pumps) Technical Data Wilo-SE-TW Wilo-SE-TW. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max.. standard version 230 230 230 Mains connection 3~ [V]. .5 0. Cooling Standard pumps (twin-head pumps) Technical Data Wilo-SE-TW 125-N-TW 150-N-TW 200-N-TW – – – Emitted interference EN 61000-6-3 EN 61000-6-3 EN 61000-6-3 Immunity to interference EN 61000-6-2 EN 61000-6-2 EN 61000-6-2 – – – Protection class IP 44 IP 44 IP 44 Insulation class F F F Heating.Heating..5 95 °C 5 5 5 110 °C 11 11 11 130 °C 24 24 24 Switchgears and Control Devices Pump Management Systems Service/Accessories. Air-conditioning. Cooling Wilo-SE-TW. – = not available Wilo Catalogue A1 . Systems Solar thermal • = available. Air-conditioning.Circulating pumps in glandless design 229 . Motor/electronics Electromagnetic compatibility Power electronics Materials Grey cast iron (EN-GJL-200) Grey cast iron (EN-GJL-250) Impeller Grey cast iron (EN-GJL-250) Potable water circulation Pump housing Plastic (PPE.5 0. trade name: Noryl) Shaft Stainless steel (X46Cr13) Bearing Metal-impregnated carbon Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C 0. DN 40 1~230V . ) mi 0. ( 1 .8 ) 0 0 2 4 0 6 8 1 10 0 3 30 20 0 [m 3/h] 10 2 4 0 [ l/s] 0 [lgpm ] 0 8 [m 3/h] 16 4 25 5 50 Q [ l/s] [lgpm ] Q 360 240 max.Rp 1¼ 1~230V . 80 [m3/h] 2. (1 2.( 2 3 2 m ) 1 ) (2 ) .5 10 0 0 [m3/h] 6 1 20 0 2 0 0.5 10 0 [lgpm] Q 4 1 30 20 Q max.6 (2 (1 x. 200 160 120 80 40 40 0 0 0 230 2 4 6 8 10 [m 3/h] 0 4 8 12 16 [m 3/h] Subject to change without prior notice 09/2006 WILO AG . 280 160 240 max. 120 80 min.8 ) n.4 .Heating.6 1.DN 40 + 3. Air-conditioning. (3 m ax ) 2.4 H [m] H [m] ) (2 ) 1.2 3. H[m] ) H[m] (3 mi ax m n. 320 200 max.5 [l/s] 2 200 min.0 [m/s] 3 2 1 4.0 Wilo-SE 150-N-TW Wilo-SE 150-N-TW 1~230V .5 0 4.5 v [m/s] 2 1.5 6 8 1. 280 240 P 1 [W] 160 P 1 [W] 12 3 2 1 min. ma (3 0.2 m in . 160 120 80 40 40 0 0 4 2 0 [m3/h] 6 0 4 2 6 [m3/h] 8 Wilo-SE 150-N-TW Individual operation Parallel operation v 0 1 0. (1 (2 ax ) 1 ) 0 0 2 4 0.5 0 [l/s] 1. 120 P1[W] P1[W] [lgpm] 320 200 min.Rp 1¼ 5 4 4 3 3 + mi 5 n. Cooling Standard pumps (twin-head pumps) Pump curves Wilo-SE-TW Wilo-SE 125-N-TW Individual operation Parallel operation v v 0 [m/s] 2 1 0 [m/s] 3 2 1 6 6 Wilo-SE 125-N-TW Wilo-SE 125-N-TW 1~230V . 0 0 5 min .5 15 20 2 Q 25 10 2.5 Heating. Cooling Standard pumps (twin-head pumps) Pump curves Wilo-SE-TW Wilo-SE 200-N-TW Parallel operation v v 0 0. 100 100 0 2 4 6 8 10 [m³/h] 0 0 2 4 6 8 10 12 14 16 [m³/h] Switchgears and Control Devices Pump Management Systems Service/Accessories.5 2 2.5 30 0 0 0 [m³/h] 3 [l/s] [Igpm] 35 500 400 400 300 max. Cooling Individual operation 1 1.Circulating pumps in glandless design 231 .5 0 7 [m/s] 2 7 1 0.5 1.5 Potable water circulation 2 1 Wilo Catalogue A1 . 200 2 0 500 4 1 10 6 8 10 2 20 12 3 30 Q 40 14 4 50 16 5 60 [m³/h] [l/s] [Igpm] max. 200 min. 1 0 min.5 Wilo-SE 200-N-TW Wilo-SE 200-N-TW 1~230 V . Systems Solar thermal 0 2 1 1 P1 [W] P1 [W] 0 2 0.Heating.5 3 4 [m/s] 3. Air-conditioning.DN40 6 6 5 5 + H [m] ma x. H [m] 4 4 1 3 3 2 2 ma x. 300 min.DN40 1~230V . Air-conditioning.1 4 1 10 6 8 1. 140 75 .65 0.65 5/400 1 x 13.5 200-N-TW 100 1 max. 2 3 min.130 1. Motor Data Wilo-SE-TW Terminal diagram A/motor protection A PE L N L N Mains connection 1~230 V. Cooling Standard pumps (twin-head pumps) Terminal Diagrams.180 95 .Heating.5 Always refer to name plate data! Current I: On-site thermal overload settings.75 0.110 55 . 2320 2340 1710 145 . 2 3 min. 2 3 min.85 0. 50 Hz Internal protection against unacceptably high winding temperatures Tripping: Internal interruption of motor voltage Reset: Automatic after motor has cooled down Motor data Wilo-SE-TW.7/400 1 x 13. 2880 1410 920 170 .200 115 .35 3.5 150-N-TW 70 1 max. Air-conditioning.150 70 . Rated power Stage/speed Power consumption Current Capacitor Threaded cable connection P2 n P1 I – PG [W] [1/min] [W] [A] >PF/VDB] – 125-N-TW 50 1 max..55 5/400 1 x 13.75 0.00 0.. 232 Subject to change without prior notice 09/2006 WILO AG . 2320 1640 1200 100 .110 0.20 1.245 145 .55 0. . x mm] – 84 4 x 19 C 84 4 x 19 C [mm] Switchgears and Control Devices Pump Management Systems Flange 233 . Flange dimensions Nominal diameter – DN – – 150-N-TW Flange PN 10 (as per EN 1092) 40 110 150 200-N-TW Flange PN 10 (as per EN 1092) 40 110 150 Wilo-SE-TW. Air-conditioning.. Cooling Standard pumps (twin-head pumps) Dimensions.Heating. Systems Wilo-SE-TW. Wilo Catalogue A1 ...6 B [mm] Service/Accessories. Weights Pipe connection/Nominal diameter Thread Pump dimensions [Rp/DN] G – – 125-N-TW Rp 11/4 G2 180 105 92 150 40 112 112 120 150-N-TW 40 - 244 132 92 156 75 126 133 123 200-N-TW 40 - 244 132 92 156 75 126 133 123 107 I0 l1 I2 a1 a2 b1 Weight about b2 b4 b5 Dimension drawing - – [kg] – 104 7. Cooling Dimension drawing A b1 b2 a1 a2 a1 Potable water circulation a2 Dimension drawing C nxØ DN ØG Solar thermal ØC ØD Dimensions. Weights Wilo-SE-TW b5 b4 b5 b1 b2 l0 l0 l2 l1 l1 G l2 b4 Dimension drawing B Heating.8 A 107 14. Air-conditioning.6 B 15.Circulating pumps in glandless design Pump flange dimensions ØC ØD Øg Dimension drawing nxØ – [pcs. Air-conditioning.75 7 5 8 6 8 8 Flow volume max. Cooling Standard pumps (twin-head pumps) Technical Data Wilo-DOP 40/100 r 40/160 r 50/100 r 50/160 r 65/125 r 65/160 r 80/125 r 80/160 r 100/160 r Wilo-DOP. standard version – • – • • • • • • Support-bracket mounting (with horizontal shaft only). standard version – – – – – – – – – Support-bracket mounting (with horizontal shaft only). standard version 230 – – – – – – – – Mains supply connection 3~ [V].Heating. special version – – – – – – – – – Mains supply connection 1~ [V]. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. standard version • • • • • • • • • Mating flange for PN 16 flange.. [m3/h] 19 24 36 36 56 70 70 90 125 Approved fluids (other fluids on request) Performance Permitted field of application Temperature range for utilisation in heating. special version 230 230 230 230 230 230 230 230 230 Pipe connections Electrical connection • = available. standard version 400 400 400 400 400 400 400 400 400 Mains connection 3~ [V].. special version • • • • • • • • • Combination flange PN 6/10 for mating flange PN 6 and PN 16. 1:1. ambient temperature +25 °C [°C] at max. mixtures with more than 20 % glycol content require rechecking of the pumping data) • • • • • • • • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – – – – – – – – Maximum delivery head [m] 3 5.5 3. ambient temperature +40°C [°C] Maximum permitted total hardness in potable water circulation systems [°d] – +20 to +130 (in short-term operation 2 h: +140) – – – – – – – – – – – – – – – – – – Standard version for operating pressure pmax [bar] 6 6 6 6 6 6 6 6 6 Special version for operating pressure pmax [bar] 10 10 10 10 10 10 10 10 10 16 16 16 16 16 16 16 16 16 Screwed connection Rp – – – – – – – – – Nominal connection diameter DN 40 40 50 50 65 65 80 80 100 Flange for mating flange PN 6. ventilation and A/C systems at max. Heating water (In accordance with VDI 2035) • • • • • • • • • Water/glycol mixtures (max. – = not available 234 Subject to change without prior notice 09/2006 WILO AG . .5 0. Electrical connection (Continued) Electromagnetic compatibility Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 Power electronics – – – – – – – – – Protection class IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 Insulation class F F F F F F F F F Potable water circulation Motor/electronics Materials Pump housing Grey cast iron (EN-GJL-250) Impeller Grey cast iron EN-GJL200 Plastic (PP .. – = not available Wilo Catalogue A1 .5 0.Heating. Cooling 40/100 r Wilo-DOP. Cooling Standard pumps (twin-head pumps) Technical Data Wilo-DOP 40/160 r 50/100 r 50/160 r 65/125 r 65/160 r 80/125 r 80/160 r 100/160 r Mains connection 3~ [V].5 3 5 9 11 22 24 0.50% GF) Shaft Stainless steel (X46 Cr13) Metal-impregnated carbon Solar thermal Bearing Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 0.5 0. Systems 50°C Switchgears and Control Devices Pump Management Systems • = available.5 0.5 0.Circulating pumps in glandless design 235 .5 2 5 8 11 21 24 0. Air-conditioning.5 3 5 3 5 5 9 11 9 11 11 22 24 22 24 24 Service/Accessories.5 95°C 110°C 130°C 0. with optional switching plug – – – – – – – – – Mains frequency [Hz] 50 50 50 50 50 50 50 50 50 – – – – – – – – – Heating. Air-conditioning. (4 ) 1 ax ) ) (4 ) 1 0 (2 0 0 2 4 0 6 10 0 20 3.0 2.0 20 25 3.5 1. 320 120 240 P1[ W ] P1[W ] max.0 [m3/h] [l/s] 40 [lgpm] 10 8 2.0 0 Q 400 4 0 60 24 Q 800 max.0 1.0 [l/s] 4.0 2.0 [m/s] 0 2.0 3.5 .0 [l/s] 2.0 40 50 60 [lgpm] Q 400 max.0 [m3/h] [l/s] 80 [lgpm] 20 4. 700 300 600 P1[ W ] P1[ W ] max. .5 v 1.(1 ) 2 (3 ) ) mi n. 150 0 2 4 6 8 min.(1 ) (2 ) n. 160 80 160 min.0 0 [m/s] 6 1.0 5. Cooling Standard pumps (twin-head pumps) Pump curves Wilo-DOP Wilo-DOP 40/100 r Individual operation Parallel operation v 0 0.5 0 4 6 5 10 15 2.( ax mi 1.0 2.5 2.0 [lgpm] 35 4 0 1.0 1.0 H[m] H[m] . 300 100 236 500 10 12 [m3/h] 200 0 4 8 12 16 20 24 [m3/h] Subject to change without prior notice 09/2006 WILO AG .0 2.0 4. 350 250 200 400 min.5 0 0 2 0 0.Heating.5 2.0 Wilo-DOP 40/160 r Wilo-DOP 40/160 r DN 40 DN 40 5 5 4 4 3 ma 3 x. (4 ) ) ) ) 0.5 1.0 30 12 0 8 12 16 20 40 6. 1.0 Wilo-DOP 40/100 r Wilo-DOP 40/100 r DN 40 DN 40 + 2.0 [m/s] 3.( 1 (2 2 + m H[m] H[m] [m/s] 6 ) (3 mi n.5 0. 80 3 ~ 400 V 1 ~ 230 V 40 0 0 2 4 6 8 [m3/h] 10 3 ~ 400 V 1 ~ 230 V 0 0 12 8 4 [m3/h] 16 Wilo-DOP 40/160 r Individual operation Parallel operation v 0 0.0 3. min.5 30 0 [m3/h] 10 8 1.0 4 (3 n.5 2.0 m ax ) (2 mi m 1.5 v 1.5 ) (3 1.0 1.0 3.0 2.0 0 Q 200 0 10 12 8 20 30 [m3/h] 16 3. Air-conditioning. ( (2 ) 0 0 ax ) (3 n.5 1.( m 4 ) (2 Service/Accessories. Cooling Individual operation v 1.5 Heating. max.0 4.Heating.(4 ) Potable water circulation in .5 1.0 2. 300 100 200 50 0 0 5 [m3/h] 15 10 100 0 5 20 15 10 25 30 35 [m3/h] Wilo-DOP 50/160 r Parallel operation v 0 0. 600 300 400 200 0 2 4 6 8 10 12 14 Wilo Catalogue A1 .(4 m 1 ) 0 0 5 0 10 1 2 10 0 20 15 3 30 4 40 5 50 60 0 [m3/h] [l/s] 0 [lgpm ] 10 15 20 4 2 20 0 Q 300 5 0 40 60 250 30 35 80 [m3/h] 10 [l/s] 8 100 120 [lgpm] Q 600 max. Cooling Standard pumps (twin-head pumps) Pump curves Wilo-DOP Wilo-DOP 50/100 r Parallel operation v 0 0.(1 . Air-conditioning.(1 H[m] m 4 mi 2 4 2 4 0 6 10 0 8 10 2 1 20 12 mi ) 16 4 40 ) n. min. 500 400 150 P1[W ] P1[ W ] 200 min.0 2. 25 6 max.5 Solar thermal Individual operation v 1.0 [m/s] 8 Wilo-DOP 50/160 r Wilo-DOP 50/160 r DN 50 DN 50 + ax .0 4.0 3.0 [m/s] 4 Wilo-DOP 50/100 r Wilo-DOP 50/100 r DN 50 DN 50 + m ax 2 . min.0 2.( 50 60 ) 4 ) 0 18 [m3/h] 5 [l/s] 0 4 8 0 [lgpm] 12 20 0 16 20 4 2 40 24 28 6 60 Q 700 1 ) (3 2 14 3 30 .0 0 [m/s] 8 1.Circulating pumps in glandless design 16 [m3/h] 0 4 8 12 16 20 24 28 32 [m3/h] 237 .0 3.(1 (2 ax 2 H[m] 3 m H[m] 3 ) (2 ) ) ) (3 (3 ) m ) in 1 . 1200 Switchgears and Control Devices Pump Management Systems 600 P1[ W] P1[W] 1000 500 400 800 min. Systems 6 H[m] 6 32 8 80 100 120 36 [m3/h] 10 [l/s] [lgpm] Q max.0 2. Air-conditioning.0 0 [m/s] 4 1. ( mi 2 5 0 10 20 15 20 4 2 40 25 30 6 35 8 80 60 10 ) 4 120 100 0 [m3/h] 0 [l/s] 0 [lgpm] 0 Q 1000 n.0 1.Heating. max. 1050 500 750 min.(1 ) ) (3 mi n. 600 450 100 0 5 20 15 10 300 [m3/h] 25 0 10 40 30 20 [m3/h] 50 Wilo-DOP 65/160 r Individual operation Parallel operation v 0 0.( H[m] H[m] ma 1 ) 4 ma (2 ) (3 mi n. max.5 2.0 0 [m/s] 5 1. min.0 2.0 3.( 4 20 10 4 40 30 40 50 8 80 60 12 160 120 70 16 [m3/h] [l/s] 20 240 200 [lgpm] Q 2000 max.5 v 1.( m H[m] 3 ) (4 ) ) 1 1 0 0 0 5 10 1 20 0 15 3 2 20 4 5 40 6 60 0 25 [m3/h] 7 [l/s] 0 [lgpm] 0 80 0 Q 600 10 20 2 30 6 4 40 40 8 80 [m3/h] 50 10 12 120 [l/s] 14 160 [lgpm] Q 1200 max. Cooling Standard pumps (twin-head pumps) Pump curves Wilo-DOP Wilo-DOP 65/125 r Individual operation Parallel operation v 0 0.0 4.0 [m/s] Wilo-DOP 65/160 r Wilo-DOP 65/160 r 8 5.0 v 2. ) 4 in (2 ) (3 n.0 2.5 0 [m/s] 1.5 1. Air-conditioning. 1500 P1[ W ] P1[ W] 800 600 min.0 DN 65 8 DN 65 + 6 6 x.5 1. 300 P1[W] P1[W ] 900 400 200 min.(1 ) (2 2 mi 2 . 1000 400 200 500 0 238 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 60 70 [m3/h] Subject to change without prior notice 09/2006 WILO AG .( ) 0 0 ) (3 ) 4 ) 0 1 ) (2 2 x.0 3.0 [m/s] 5 Wilo-DOP 65/125 r Wilo-DOP 65/125 r DN 65 DN 65 4 + 4 H[m] m 3 ax . 0 0. Air-conditioning.5 0 [m/s] 6 v 2.0 3.0 Solar thermal Individual operation 0 [m/s] 9 1.0 4.0 1. 2400 1000 Switchgears and Control Devices Pump Management Systems 1200 2000 min . Cooling Standard pumps (twin-head pumps) Pump curves Wilo-DOP Wilo-DOP 80/125 r 0 Parallel operation v 1.0 [m/s] 6 Wilo-DOP 80/125 r Wilo-DOP 80/125 r DN 80 DN 80 5 + 5 4 m 3 ax H[m] 4 . 60 50 10 5 0 max. Air-conditioning.5 1. 1600 1200 400 0 5 10 15 20 25 30 35 Wilo Catalogue A1 .5 [l/s] 0 [lgpm] 20 30 50 40 100 70 15 250 [m3/h] 80 20 200 150 25 300 [l/s] [lgpm] Q 2800 max.5 1.5 50 30 7. max. 1000 min. 1250 P1[W ] P1[ W] 600 min.Circulating pumps in glandless design 40 [m3/h] 800 0 10 20 30 40 50 60 70 80 [m3/h] 239 .5 v 2.(1 .(1 (3 mi n.(4 3 in ) .Heating. Systems 6 800 600 min.(4 ) 1 1 0 0 5 0 10 15 20 0 20 4 2 25 30 6 40 80 60 35 8 10 120 100 0 [m3/h] 0 10 0 [l/s] [lgpm] 20 30 40 40 8 4 0 Q 800 Potable water circulation H[m] Heating. 400 750 200 0 5 20 15 10 25 30 35 500 [m3/h] 0 10 30 20 40 50 60 70 [m3/h] Wilo-DOP 80/160 r Parallel operation v 0 0.(4 ) ) 0 0 10 5 0 25 0 20 15 25 5 2.0 3.( ax .(1 ) (2 ) (2 2 m 3 (3 ) ) m 2 4 in ) ) ) .0 1.(1 H[m] m ) ) (2 m m ) in . P1[W] P1[ W ] 10 0 Q 1400 ) ) (3 (3 3 Service/Accessories. Cooling Individual operation 50 60 12 80 160 120 [m3/h] [l/s] 70 16 20 240 200 [lgpm] Q 1500 max.0 [m/s] 9 Wilo-DOP 80/160 r Wilo-DOP 80/160 r DN 80 DN 80 + 6 H[m] (2 ax m ax .5 35 40 10 100 75 125 150 0 [m3/h] 12.0 2. 0 2.( ma 1 ) (2 4 H[m] H[m] ma 4 ) 2 in 4 2 0 20 10 0 30 40 5 50 10 100 50 0 60 15 150 200 [lgpm] 20 0 5 40 10 60 80 15 20 200 100 100 25 300 [m3/h] 120 30 35 400 [l/s] [lgpm] Q 3600 max. 3200 1400 2800 P1[W ] P1[W ] 0 0 1600 1200 min.0 0 [m/s] 8 1. 2000 800 1600 600 1200 0 240 ) 0 [m3/h] [l/s] Q 1800 ) .5 1. Cooling Standard pumps (twin-head pumps) Pump curves Wilo-DOP Wilo-DOP 100/160 r Individual operation Parallel operation v 0 0. 1000 2400 min.5 v 1.( (2 10 20 30 40 50 60 [m3/h] 0 20 40 60 80 100 120 [m3/h] Subject to change without prior notice 09/2006 WILO AG . Air-conditioning.0 3.( ) 0 ) (3 m ) in .(4 1 ) (3 m x.0 [m/s] 8 Wilo-DOP 100/160 r Wilo-DOP 100/160 r DN 100 DN 100 + 6 6 x. max.Heating. Air-conditioning. 110 °C. Air-conditioning.Heating. Cooling PE Terminal diagram B/motor protection B Potable water circulation Terminal diagram A/motor protection A Wilo Catalogue A1 . C-SK tripping unit or other Wilo AS and CR systems switchgears/control devices with WSK connection option Note: Wilo-C-SK suitable only for 3~400 V and fluid temperature to max. see “Service/Accessories”) Heating. Tripping: External tripping at switchgears/control devices Reset: Manual reset at switchgears/control devices necessary (circuit diagram with SK 602/SK 622. 50 Hz With mounted capacitor WSK = Thermal winding contact Full motor protection in all speed stages with optional Wilo-SK 602/ Wilo-SK 622 tripping unit or other Wilo AS and CR systems switchgears/control devices with WSK connection option Tripping: Reset: External tripping at switchgears/control devices Manual reset at switchgears/control devices necessary PE L1 L2 L3 15 10 11 WSK Mains connection 3~400 V. 50 Hz WSK = Thermal winding contact Full motor protection in all speed stages with optional Wilo-SK 602/ Wilo-SK 622. Cooling Standard pumps (twin-head pumps) Terminal Diagrams Wilo-DOP L1 N L1 L2 L3 L N WSK C1 C2 Mains connection 1~230 V.Circulating pumps in glandless design 241 . Systems Solar thermal (circuit diagram with SK 602/SK 622. see “Service/Accessories”) Switchgears and Control Devices Pump Management Systems Service/Accessories. 90 0.1 2.10 0..5 B 50/100 r (three-phase AC motor) 135 102 70 48 1350 1300 1200 1100 140 .Heating.20 1.260 125 .6 2.60 0.140 65 .5 4. 242 Subject to change without prior notice 09/2006 WILO AG ..95 0.155 1.365 180 .1330 650 .30 2.490 – 2.2 5.5 2.10 0.880 385 .38 – B 11 B 40/160 r (three-phase AC motor) 164 112 70 48 1300 1150 1050 850 200 .30 1.30 1.5 B 50/160 r (three-phase AC motor) 335 265 190 130 1400 1300 1200 1100 310 .45 1.80 2.60 1.38 0.715 340 .92 0.635 285 .190 120 .05 0.25 1.5 B 100/160 r (three-phase AC motor) 1080 920 720 520 1400 1350 1300 1200 900 .25 1.8 4.5 B 65/160 r (three-phase AC motor) 560 420 280 200 1300 1200 1050 950 470 .10 – B 13.90 1.04 0.30 1.9 6.585 255 .2 1. Air-conditioning.185 – 0.1330 590 .60 0.560 – 2.395 – 1.90 1.60 1.77 2.7 6.45 1.685 320 .970 430 .5 B 80/160 r (three-phase AC motor) 810 690 530 370 1400 1350 1250 1100 645 .48 0.2 2.5 1.85 – – 4/400 A 11 A 40/100 r (three-phase AC motor) 80 58 44 31 1300 1200 1150 1000 105 .3 2.2 5.8 3.5 B Always refer to name plate data! Current I: On-site thermal overload settings.7 – B 13.3 3.85 – 0.1260 540 .370 – 1.75 0. Rated power Stage/ speed Power Current at consumption 1~230 V 3~400 V 3~230 V (special motor) Capacitor Motor Threaded proteccable tion connection Terminal diagram P2 n P1 I – – PG – [W] [1/min] [W] [A] >PF/VDB] – – – 40/100 r (single-phase AC motor) 74 57 41 30 1300 1200 1150 1100 155 .290 115 .1650 800 .80 3.53 0.22 0.5 B 80/125 r (three-phase AC motor) 430 350 270 200 1350 1300 1150 1050 405 .170 85 .530 220 .04 0.80 2.20 3.30 1.90 0.1500 750 .60 2.1 – B 13.9 1.75 0.5 B 65/125 r (three-phase AC motor) 265 235 185 130 1400 1300 1200 1100 280 .320 155 .165 – 0.78 – B 13.50 1.10 1.585 290 .1140 495 .56 1.56 1.490 220 .4 4.40 – B 13.80 2.78 – B 13.745 360 .1100 – 4.220 80 . Cooling Standard pumps (twin-head pumps) Motor Data Wilo-DOP Motor data Wilo-DOP.6 3.450 190 .260 95 .580 255 .110 50 .200 140 .66 0.8 2.90 1.8 – B 13.40 – B 13.28 0.930 – 3.0 3.175 105 .2 3. 5/72. see Planning Guide Dimension drawing C Dimension drawing D 30 Solar thermal 30 50 30 p 50 18 18 l ØD Øk Ød DN 18 n x Ø dL Dimensions. 243 . Cooling Standard pumps (twin-head pumps) Dimensions.Heating.5 B/D 65/160 r 65 340 185 265 105 83 239 222 225 162 18 56. weights Wilo-DOP Dimension drawing B Heating. Air-conditioning.5/27.0 B/D Wilo Catalogue A1 . Systems Pipe connection/ Nominal diameter Switchgears and Control Devices Pump Management Systems Wilo-DOP. Cooling Dimension drawing A P Pg c M 10 Pg k2 k1 L R 1/8 R 1/8 R 1/8 R 1/8 k1 k2 l1 a m r l1 a Potable water circulation l0 m l0 Permitted installation positions.5 B/D 50/100 r 50 280 150 210 – 70 168 157 – – – 25. see Planning Guide Permitted installation positions.5 B/D 65/125 r 65 340 185 265 105 83 239 222 225 162 18 57.5 A 50/160 r 50 340 185 258 85 69 226 217 228 157 18 54.5/60.5 A 40/160 r 40 320 170 226 80 68 210 217 220 152 16 41...5/55.5/58. Air-conditioning.5/63.5 B/D 80/160 r 80 360 192 288 115 94 252 232 240 180 18 71.5/20.Circulating pumps in glandless design Service/Accessories.5 B/D 80/125 r 80 360 192 269 115 94 252 232 240 180 18 61.5 B/D 100/160 r 100 395 219 288 115 113 274 250 270 197 18 90.5/92. Weights DN Pump dimensions I0 m l1 c – a k1 Weight about Dimension drawing k2 l p r [mm] PN 6/10 – [kg] – 40/100 r 40 250 135 176 – 68 152 146 – – – 19.5/42. . drilled in accordance with EN 1092-2) 40 150 88 110 4 x 19 C Flange PN 6 (as per DIN 2531) 50 140 90 110 4 x 14 C Flange PN 16 (as per DIN 2533 drilled in accordance with EN 1092-2) 50 165 102 125 4 x 19 C Flange PN 6 (as per DIN 2531) 65 160 110 130 4 x 14 C Flange PN 16 (as per DIN 2533 drilled in accordance with EN 1092-2) 65 185 122 145 4 x 19 C Flange PN 6 (as per DIN 2531) 80 190 128 150 4 x 19 C Flange PN 16 (as per DIN 2533 drilled in accordance with EN 1092-2) 80 200 138 160 8 x 19 C Flange PN 6 (as per DIN 2531) 100 210 148 170 4 x 19 C Flange PN 16 (as per DIN 2533.. Cooling Standard pumps (twin-head pumps) Dimensions. drilled in accordance with EN 1092-2) 100 220 158 180 8 x 19 C n = No. 40/100 r 40/160 r 50/100 r 50/160 r 65/125 r 65/160 r 80/125 r 80/160 r 100/160 r Flange Pipe connection/ Nominal diameter – DN – – Pump flange dimensions ØD Ød Øk [mm] Dimension drawing n x Ø dL – [pcs. weights Wilo-DOP Flange dimensions Wilo-DOP. Air-conditioning. of bolt holes 244 Subject to change without prior notice 09/2006 WILO AG . x mm] – Flange PN 6 (as per DIN 2531) 40 130 80 100 4 x 14 C Flange PN 16 (as per DIN 2533.Heating. Stratos-ZD Switchgears and Control Devices Pump Management Systems High-Efficiency Pumps Heating.Circulating pumps in glandless design 256 Solar thermal Wilo-Stratos-Z Standard Pumps 246 Series overview Service/Accessories. Systems Wilo-Stratos ECO-Z. Motor Data 269 Dimensions. Weights 302 245 . Motor Data 253 Dimensions. Weights 285 Wilo-TOP-Z 288 Equipment/Function 274 Technical Data 288 Pump Curves 290 Terminal diagram. motor data 294 Dimensions.Potable water circulation Contents 246 Wilo-Stratos ECO-Z 250 Equipment/Function 248 Technical Data 250 Pump Curves 252 Terminal Diagrams. Air-conditioning. Weights 270 Wilo-Star-Z. Weights 262 264 Equipment/Function 264 Technical Data 266 Pump Curves 268 Terminal Diagrams. Weights 296 Wilo-VeroLine-IP-Z Potable water circulation Equipment/Function Wilo-Stratos-ZD Wilo Catalogue A1 . motor data 284 Dimensions. Cooling Potable water circulation 298 Equipment/Function 274 Technical Data 298 Pump Curves 300 Terminal diagram. motor data 301 Dimensions. TOP-Z. Motor Data 261 Dimensions. Weights 254 248 Technical Data 256 Pump Curves 258 Terminal Diagrams. VeroLine-IP-Z Series overview Wilo-Star-Z (CircoStar) 272 272 278 Equipment/Function 274 Technical Data 278 Pump Curves 282 Terminal diagram. Stratos-Z. air conditioning. hot-water heating systems of all kinds.5 Q[m³/h] > Single-head pumps: • Electronically controlled circulating pumps with screwed connection > Applications: • All versions of potable water circulation systems > Special features: • Can be connected to building automation devices in Version …BMS (with Building Management System) Series: Wilo-Stratos-Z > Single-head pumps: • Electronically controlled circulating pumps with screwed or flanged connection > Application: • Potable water circulation systems of all kinds. Stratos-Z. industrial circulating systems 246 Subject to change without prior notice 09/2006 WILO AG . industrial circulating systems Series: Wilo-Stratos-ZD > Twin-head pumps: • Electronically controlled circulating pumps with flanged connection > Application: • Potable water circulation systems of all kinds. closed cooling circuits. Stratos-ZD H [m] Series: Wilo-Stratos ECO-Z 5 Wilo-Stratos ECO-Z BMS 25/ 1-5 4 3 2 1 n: -5 ansio 1 s exp O-Z 25/ e i r e C S E s o Strat S design in BM 0 0 0.5 1 1. air conditioning.5 2 2. hot-water heating systems of all kinds. closed cooling circuits.Potable water circulation High-efficiency pumps (single-head pumps/twin-head pumps) Series overview Wilo-Stratos ECO-Z. Page: 6/22 248 256 258 261 262 325 351 > Additional information: • Planning Guide: . Systems Series: Wilo-Stratos-ZD Wilo Catalogue A1 . . . . . . . . . . PLR. . . . . . . . . . . . DP. . . . . . . . . . . . . • Pump Management Systems Wilo-Control: . . . . . . . • Switchgears and Control Devices: . . . . . . . . Cooling Series: Wilo-Stratos ECO-Z > Product advantages: • Graphical pumps display with rotatable view • Combination flange PN 6/PN 10 (for DN 40 to DN 50) • System expansion through retrofittable communication modules LON. . . • Dimensions. . . . . . . . . . • Service/Accessories: . • Terminal Diagrams. . . . . . . . . . . . . . • Pump curves: . . . . . . . • Switchgears and Control Devices: . . . . . . . . . . . • Automatic adjustment of the pump performance in variable flow-rate potable water circulation systems with thermostatically controlled line shutoff valves • Manual control mode allows the pump performance to be ideally adjusted to the system for constant volumetric-flow potable water circulation systems • Integrable twin-head pump management via retrofitted IF-Modul • Main/standby operation with fault-dependent switchover • Efficiency-optimised peak-load operation Service/Accessories. . . . • Thermal insulation as standard • Corrosion-resistant pump housing in red bronze for systems where oxygen entry is possible • Automatic adjustment of the pump performance in variable flow-rate potable water circulation systems with thermostatically controlled line shutoff valves • Manual control mode allows the pump performance to be ideally adjusted to the system for constant volumetric-flow potable water circulation systems Solar thermal Series: Wilo-Stratos-Z 421 421 Switchgears and Control Devices Pump Management Systems > Product advantages: • Graphical pumps display with rotatable view • Combination flange PN 6/PN 10 (for DN 32 to DN 40) • System expansion through retrofittable communication modules LON. Motor Data:. . . . . . . . . . .Potable water circulation High-efficiency pumps (single-head pumps/twin-head pumps) Series overview Wilo-Stratos ECO-Z. • Technical Data: . . . . . . . . . . . . . . PLR. • Pump curves: . . . . • Switchgears and Control Devices: . . . . . . • Dimensions. . . . . . . . . . . . . . . . • Terminal Diagrams. . • Service/Accessories: . . • Pump curves: . . Stratos-Z. . . Page: 6/29 248 250 252 253 254 325 351 > Additional information: • Planning Guide: . . . • Equipment/Function: . Page: 6/22 248 266 268 269 270 325 351 Potable water circulation > Product advantages: • Corrosion-resistant pump housing in red bronze for systems where oxygen entry is possible • Thermal insulation as standard • Automatic adjustment of the pump performance in potable water circulation systems where the flow-rate is variable • Optimal handling through front operation. . . Motor Data:. . . . . • Technical Data: . . . Weights: . Stratos-ZD > Additional information: • Planning Guide: . . . . • Pump Management Systems Wilo-Control: . . • Equipment/Function: . . . . . . . . . . . Weights: . . Motor Data:. . . . . . . . . .Circulating pumps in glandless design 247 . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . . . . . . . . . . . . . etc. . . . . . . . . . . . . . .8 W • Very high starting torque for secure starting Heating. . . . . . . . DP. . . . . . Weights: . . • Equipment/Function: . . . . . . . . . etc. . . . . . . . . Air-conditioning. . . . . . . . . . . . . . . . • Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams. variable installation positions • automatic setback mode (Autopilot) • Minimum electrical power consumption: only 5. . . . . . . . . . . . . -BMS) Possible with Stratos IF-Modul (accessory) Control input “Analogue in 0..-BMS) Setting the speed (manual setting mode) • • • • • (only Stratos ECO-Z.-BMS) • – – Stepless power adjustment depending on the operating mode • • “Autopilot” automatic setback mode • • • Safety control • • • • – Full motor protection with integrated trip electronics – • Setting the speed stages Automatic functions Deblocking function Soft start External control functions Control input “Overriding Off” Control input “Overriding Min” • • (only Stratos ECO-Z..Potable water circulation High-efficiency pumps (single-head pumps) Equipment/Function Stratos-ECO-Z/ECO-Z BMS.....-BMS) 'p-v for variable differential pressure • 'p-T for temperature-prompted differential pressure – • • • • Manual functions Setting the operating mode • (only Stratos ECO-Z...-BMS) Possible with Stratos IF-Modul (accessory) – • Possible with Stratos IF-Modul (accessory) Control input “Analogue in 0.. – = not available 248 Subject to change without prior notice 09/2006 WILO AG .....-BMS) 'p-c for constant differential pressure • (only Stratos ECO-Z.-BMS) Setting the differential-pressure setpoint Setting to “Autopilot” (automatic setback mode) Setting the pump to ON/OFF • • • (only Stratos ECO-Z.-BMS) Possible with Stratos IF-Modul (accessory) – – Signal and display functions Single/collective fault signal (potential-free NC contact) Collective fault signal (potential-free NC contact) • (only Stratos ECO-Z....10 V” (remote speed adjustment) • • (only Stratos ECO-Z. Stratos-Z Wilo-Stratos ECO-Z Wilo-Stratos-Z Speed-stage switching – – Manual control mode (n=constant) • Operating modes (only Stratos ECO-Z..10 V” (remote setpoint adjustment) • • (only Stratos ECO-Z.-BMS) Individual run signal (potential-free NO contact) – • • Possible with Stratos IF-Modul (accessory) • = available.. 8 m power cable with grounding plug – – Integrated non-return valve – – Integrated ball shutoff valve – – Including time switch – – Blocking current-proof motor Including seals for threaded connection (loose) Including installation and operating instructions Including thermal insulation – Service/Accessories.DN 65 mm) – • Including 1. – = not available Wilo Catalogue A1 .Circulating pumps in glandless design 249 . Stratos-Z Wilo-Stratos ECO-Z Wilo-Stratos-Z – – Thermal winding contact (WSK.Potable water circulation High-efficiency pumps (single-head pumps) Equipment/Function Stratos-ECO-Z/ECO-Z BMS. Air-conditioning..-BMS) • Direction-of-rotation telltale lamp – – LC display for showing pump data and fault codes – • – • Heating. potential-free NC contact) Fault light • (only Stratos ECO-Z.. Systems Wilo quick connection with spring clips Solar thermal • • • • • Switchgears and Control Devices Pump Management Systems Wrench attachment point on pump body • = available. Cooling Signal and display functions (Continued) Data exchange PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules Serial digital LON interface for connection to a LONWORKS network – • Potable water circulation Infrared interface for wireless data exchange with IR-Monitor (see function table for IR-Monitor) Possible with Stratos IF-Modul (accessory) – • Possible with Stratos IF-Modul (accessory) Twin-head pump management (twin-head pump or 2 single-head pumps) Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration) – Addition operation (efficiency-optimised peak-load cut-in and out) – • Various combinations with Stratos IF-Modul (accessory) possible • Various combinations with Stratos IF-Modul (accessory) possible Equipment/Scope of delivery (threaded pipe union pumps with P2 d 100 W) Double switchover valve in pump housing – – Cable entry possible on both sides • • – Integrated air extraction fitting for automatic rapid ventilator Rp 3/8 – – Plug-in slot for optional expansion with WiloIF-Moduls – • • • • • – Including washers for flange bolts (for connections with nominal connection diameters DN 32 mm . with optional switching plug – Mains frequency [Hz] 50 • = available. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max.Potable water circulation High-efficiency pumps (single-head pumps) Technical data Wilo-Stratos ECO-Z Wilo-Stratos ECO-Z. pmax [bar] – Pipe connections Screwed connection Rp 1 Nominal connection diameter flange DN 25 Flange for mating flange PN 6. standard version – Mains connection 3~ [V]. [m3/h] 5 2. ambient temperature +25 °C [°C] at max. special version – Combination flange PN 6/10 for mating flange PN 6 and PN 16. mixtures with more than 20 % glycol content require rechecking of the pumping data) – Potable water and water for food businesses in accordance with TrinkwV 2001 • Performance Maximum delivery head [m] Flow volume max. standard version 230 Mains connection 3~ [V].. standard version – Flange for mating flange PN 16. standard version – Support-bracket mounting (with horizontal shaft only). ambient temperature +40 °C [°C] at max..circulation systems [°d] 20 Standard version with nominal pressure. standard version – Support-bracket mounting (with horizontal shaft only). 25/1-5 25/1-5 BMS Approved fluids (other fluids on request) Heating water (In accordance with VDI 2035) – Water/glycol mixtures (max. 1:1. ventilation & air conditioning systems at max. special version – Electrical connection Mains supply connection 1~ [V].5 Permitted field of application Temperature range for utilisation in heating. ambient temperature +40 °C in shortterm operation 2 h [°C] – – +15 to +65 – Maximum permissible total hardness in potable water. – = not available 250 Subject to change without prior notice 09/2006 WILO AG . p max [bar] 10 Special version with nominal pressure. 0 Switchgears and Control Devices Pump Management Systems Service/Accessories. Cooling 25/1-5 25/1-5 BMS Motor/electronics Electromagnetic compatibility EN 61800-3 Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 Power electronics Pulse-pack control Protection class IP 44 Insulation class F Pump housing Potable water circulation Materials Red bronze (CC 491K) as per DIN EN 1982..5 95 °C 3. in accordance with TrinkwV 2001 Impeller Polypropylene Shaft Stainless steel Bearing Metal-impregnated carbon Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 50 °C 0. Heating. Air-conditioning.. Systems Solar thermal • = available.Circulating pumps in glandless design 251 . – = not available Wilo Catalogue A1 .Potable water circulation High-efficiency pumps (single-head pumps) Technical data Wilo-Stratos ECO-Z Wilo-Stratos ECO-Z. 5 max.5 0.4 2 3 2 .6 1.4 0.8 0.0 0.8 1.5 [m³/h] 2. 0 0 0 0.2 1. 40 Q 6 5 2.4 0.5 0.Potable water circulation High-efficiency pumps (single-head pumps) Pump curves Wilo-Stratos ECO-Z Wilo-Stratos ECO-Z 25/1-5 'p-v (variable) 0 0.6 [m³/h] [l/s] 8 [lgpm] 40 0 2 1 2 1.4 0. ax H [m] 1.5 [m³/h] 0 0 m m 1m min.2 0 'p-v (variable) 0. 10 0 0 1. m m 1m 4 0.4 Rp 1 Rp 1¼ [m/s] 1 ~ 230 V . 10 2 3m 4m 2 30 20 min.2 4 [m³/h] [l/s] 8 [lgpm] 6 Q 70 2.0 0.4 0.5 0.2 0.4 0.6 1.4 Rp 1 Rp 1¼ 0 [m/s] 6 Wilo-Stratos ECO-Z-BMS 0.5 0.Rp 1 5 p-v H [m] 4 3 2 .4 0.5 1 0. max 1 1 min.5 60 50 0 0 0 0 0 70 60 20 min.2 4 Q 70 6 2. 10 252 0.6 0.5 1 1. 40 2 30 20 3m 4m 5 m m 1m min.2 0. 0 0 0 0.5 2 2.2 0. 0.6 60 P1 [W] 50 max.5 0.2 0.5 0 2 1 2 1.5 1 1.5 0 2 1 2 1.5 0.Rp 1/ Rp 1¼ 5 p-v 4 m H [m] 4 3 .2 50 3m 4m 2 30 5 P1 [W] P1 [W] max. max 1 min.5 [m³/h] Subject to change without prior notice 09/2006 WILO AG .8 0.4 [m/s] 6 Wilo-Stratos ECO-Z 25/1-5 1 ~ 230 V .5 2 Wilo-Stratos ECO-Z 25/1-5 BMS Wilo-Stratos ECO-Z 25/1-5 BMS 'p-c (constant) 0 6 0.6 [m³/h] [l/s] 8 [lgpm] 2.8 1.0 0.4 0.8 Wilo-Stratos ECO-Z-BMS 1 ~ 230 V .2 0 0.6 1.Rp 1/ Rp 1¼ p-c 5 1.6 1.2 0. Air-conditioning..8 .Circulating pumps in glandless design 253 . Systems Solar thermal [1/min] Potable water circulation Motor data Wilo Catalogue A1 .59 0.8 . Motor protection Threaded cable connection p1 I - PG [W] [A] - - 25/1-5 1400 .46 not necessary (blocking current-proof) 1 x 11 25/1-5 BMS 1400 . Speed Power consumption Current max.3500 5. motor data Wilo-Stratos ECO-Z Heating. 2-pole. 50 Hz Wilo-Stratos ECO-Z.3500 5. Cooling Terminal diagram Single-phase AC motor (EM).46 not necessary (blocking current-proof) 1x7 1x9 1 x 11 Switchgears and Control Devices Pump Management Systems Service/Accessories.Potable water circulation High-efficiency pumps (single-head pumps) Terminal diagrams.. 1~230 V.59 0. 8 Subject to change without prior notice 09/2006 WILO AG .8 25/1-5 BMS 1 1 1/2 180 96 90 78 50 60 32.5 185 93. weights Wilo-Stratos ECO-Z Dimension drawing b1 b5 G I0 b4 l3 b3 I4 a2 b2 I5 I1 a Dimensions.5 69 73 69 [kg] 2..5 133 93.5 78 73 94 2. 254 Pipe connection Thread Rp G Dimensions l0 l1 l3 l4 l5 a a2 Weight about b1 b2 b3 b4 b5 - - 25/1-5 1 1 1/2 180 96 90 78 50 60 [mm] 32.. Weights Wilo-Stratos ECO-Z.Potable water circulation High-efficiency pumps (single-head pumps) Dimensions. Switchgears and Control Devices Pump Management Systems Service/Accessories.Circulating pumps in glandless design 255 . Cooling Potable water circulation High-efficiency pumps (single-head pumps) Wilo Catalogue A1 . Systems Solar thermal Potable water circulation Heating. Air-conditioning. [m3/h] 8 8 10 13 21 24 Permitted field of application Temperature range for utilisation in heating. special version – – – – – – Mains connection 1~ [V]. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max. special version – – – • • • Combination flange PN 6/10 for mating flange PN 6 and PN 16. – = not available 256 Subject to change without prior notice 09/2006 WILO AG . standard version 230 230 230 230 230 230 Mains connection 3~ [V]. ambient temperature +40 °C in shortterm operation 2 h [°C] – . standard version – – – – – – Support-bracket mounting (with horizontal shaft only).Potable water circulation High-efficiency pumps (single-head pumps) Technical data Wilo-Stratos-Z Wilo-Stratos-Z… 25/1-8 30/1-8 30/1-12 40/1-8 40/1-12 50/1-9 Heating water (In accordance with VDI 2035) • • • • • • Water/glycol mixtures (max.circulation systems [°d] Standard version with nominal pressure. pmax [bar] Pipe connections Electrical connection Mains connection 3~ [V]. ambient temperature +25 °C [°C] at max. standard version – – – • • • Support-bracket mounting (with horizontal shaft only). ventilation & air conditioning systems at max. 1:1. p max [bar] Special version with nominal pressure. standard version 230 230 230 230 230 230 – – – – – – 50/60 50/60 50/60 50/60 50/60 50/60 Maximum permissible total hardness in potable water. standard version – – – – – – Flange for mating flange PN 16. mixtures with more than 20 % glycol content require rechecking of the pumping data) • • • • • • Approved fluids (other fluids on request) • Potable water and water for food businesses in accordance with TrinkwV 2001 (excluding pumps in grey cast iron) Performance Maximum delivery head [m] 7 7 11 8 12 9 Flow volume max.10 to + 110 0 to +80 0 to +80 0 to +80 0 to +80 0 to +80 0 to +80 – – – – – – 20 20 20 20 20 20 6/10 6/10 6/10 6/10 6/10 6/10 16 16 16 16 16 16 Screwed connection Rp 1 11/4 11/4 – – – Nominal connection diameter flange DN – – – 40 40 50 Flange for mating flange PN 6. ambient temperature +40 °C [°C] at max. with optional switching plug Mains frequency [Hz] • = available. Potable water circulation High-efficiency pumps (single-head pumps) Technical data Wilo-Stratos-Z Wilo-Stratos-Z… 25/1-8 30/1-8 30/1-12 40/1-8 40/1-12 50/1-9 Electromagnetic compatibility Heating. Air-conditioning. – = not available Wilo Catalogue A1 . Cooling Motor/electronics EN 61800-3 Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 Power electronics Frequency converter Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 Insulation class F F F F F F Materials Red bronze (CC 491K) in Red bronze (CC 491K) as per Red bronze (CC 491K) as per accordance with DIN EN 1982. Systems • = available.Circulating pumps in glandless design 257 . DIN EN 1982. in accordance DIN EN 1982. in accordance in accordance with with TrinkwV 2001 with TrinkwV 2001 TrinkwV 2001 – Grey cast iron (EN-GJL-250) Impeller Potable water circulation Pump housing – Fibreglass-reinforced PPS Shaft Stainless steel (X39CrMo17-1) Bearing Epoxy-impregnated carbon 50 °C 3 3 3 3 5 5 95 °C 10 10 10 10 12 12 110 °C 16 16 16 16 18 18 Solar thermal Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature Switchgears and Control Devices Pump Management Systems Service/Accessories. 20 0 5 6 7 8 [m³/h] 0 1 2 3 4 1 1. 1 1 0 0 2 0.5 1 10 60 40 20 0 1 2 3 4 4 5 6 7 8 [m³/h] [l/s] 2 1.Rp 1 ¼ 12 10 0 3 Wilo-Stratos-Z 30/1-12 1 ~ 230 V .5 2 20 10 0 min 2 10 2. 30/1-8 'p-c (constant) 0 8 0. 1m 0 200 50 8 10 [m³/h] 0 min. 6 m ax . x ma 100 2 0. 6 4 4 min.5 0 1 1.5 2.Rp 1 ¼ 12 0 2.5 Rp 1¼ 2 1 ~ 230 V .5 0 [m³/h] 3 [l/s] [lgpm] 30 . 3 3 2 2 min.5 140 max.5 0.5 v 2 Wilo-Stratos-Z 30/1-12 p- c v H [m] 8 H [m] 8 m ax .5 v 2.5 7 6 4 v 2. .5 'p-v (variable) 1 v 2 1.5 4 1 6 8 1.5 2 1 1. 0 0 2 0.5 3 1.5 1 10 [lgpm] 20 Q max. 120 1 0 [lgpm] 20 Q 0 0 8 [m³/h] [l/s] m 1 7 0 0 0 P1 [W] min .Potable water circulation High-efficiency pumps (single-head pumps) Pump curves Wilo-Stratos-Z Wilo-Stratos-Z 25/1-8.5 14 2 4 6 10 m 4m 6m 8m 150 100 2m min.5 0 [m/s] 14 0. 300 x. 2 0 0 2 0.5 0.5 1 5 H [m] 5 m ax 4 Rp 1 2.5 5 6 7 8 [m³/h] Wilo-Stratos-Z 30/1-12 'p-c (constant) 0 0.5 4 Rp 1 2.Rp 1 / Rp 1 ¼ 4 m ax . 0 2 4 6 8 10 [m³/h] Subject to change without prior notice 09/2006 WILO AG . 10 2.5 3 4 5 6 7 2 1.5 Rp 1 ¼ 2 0 [m/s] 8 Wilo-Stratos-Z 25/1-8 Wilo-Stratos-Z 30/1-8 7 0.Rp 1 / Rp 1 ¼ c p- H [m] 3. 200 10 m 8m 250 4m 6m P1 [W] ma 250 P1 [W] [m/s] 10 p- 150 100 50 258 3.5 4 1 6 1. 140 0 [m/s] Wilo-Stratos-Z 25/1-8 Wilo-Stratos-Z 30/1-8 v p- 6 3.5 3 6m m 5 4m 3m 2m 80 60 40 min. 100 P1 [W] 80 3 120 7m 6m 5m 4m 3m 2m 1m min.5 max.5 2 1 ~ 230 V .5 'p-v (variable) 1 0 1.5 3 3.5 1 ~ 230 V .5 [m³/h] 3 [l/s] [lgpm] 30 Q 350 300 8 2 20 10 0 Q 350 max. . 5 2 9 Wilo-Stratos-Z 40/1-8 8 2.5 1 1. 0 2 0. 400 100 10 2 500 m 12 1 m m 1 0 1 9m 8m m 7 6m 5mm 4 m 3 2m ma 400 10 m 8 2 20 10 0 6 min.DN 40 1 ~ 230 V .DN 40 7 0. 1 1 0 0 2 0.5 1 v 1.DN 40 12 10 p- c p- ma 6 6 4 4 min. 0 0 v 8 ma m 11 10 m m 9 8m 7m m 6 m 5 m 4 4 6 200 Switchgears and Control Devices Pump Management Systems 8 2 Service/Accessories. 0 2 4 6 8 10 12 14 [m³/h] 'p-c (constant) 'p-v (variable) v 0 1 v 2 3 0 [m/s] 14 1 2 3 Wilo-Stratos-Z 40/1-12 Wilo-Stratos-Z 40/1-12 1 ~ 230 V . 4 5 m ax . 4 3 2 2 Potable water circulation H [m] 6 3 min min . 300 12 4 1 P1 [W] 2 x.5 20 10 0 8 2 12 3. 2 500 P1 [W] H [m] H [m] x.5 2 9 2.Circulating pumps in glandless design 18 [m³/h] 0 0 2 8 10 12 14 16 18 [m³/h] 259 . 12 14 4 3 30 40 Q max. Systems 10 0 [m/s] 14 12 0 Solar thermal Wilo-Stratos-Z 40/1-12 100 0 2 4 min.DN 40 c 0 3 Wilo-Stratos-Z 40/1-8 8 6 0 Heating.5 4 6 1 1.5 3 30 Q 350 0 14 [m³/h] 4 [l/s] 50 [lgpm] 40 4m 6 1.5 20 10 10 2 12 3.5 10 2. min. Cooling 'p-c (constant) 10 12 0 14 [m³/h] min.5 7 p- p- v 5 m H [m] ax . 50 16 18 5 300 200 0 [m³/h] [l/s] 70 [lgpm] 60 0 0 2 4 1 6 20 10 0 8 12 3 30 40 Q 14 4 50 16 18 5 [m³/h] [l/s] 70 [lgpm] 60 max. 1m 6 8 10 12 14 16 Wilo Catalogue A1 . 300 P1 [W] [m/s] 1 ~ 230 V . 1m 2 4 1 300 . x.5 0 max 250 0 0 350 max. 250 3m P1 [W] 5m 6m 7m 200 150 2m 100 50 4 6 7m 200 50 8 6m 5m 4m 3m 150 100 min.Potable water circulation High-efficiency pumps (single-head pumps) Pump curves Wilo-Stratos-Z Wilo-Stratos-Z 40/1-8 'p-v (variable) v 0 0.5 8 2.5 3 30 Q 14 [m³/h] 4 [l/s] 50 [lgpm] 40 max.5 3 0 [m/s] 1 ~ 230 V . . Air-conditioning. 4 2 4 1 6 8 10 2 20 10 x. 4 2 450 400 350 300 250 200 150 100 50 0 ma 6 9 H [m] c 0 3 [m/s] 12 8m m 7 m 6 5m 4m 3m min.Potable water circulation High-efficiency pumps (single-head pumps) Pump curves Wilo-Stratos-Z Wilo-Stratos-Z 50/1-9 'p-c (constant) 'p-v (variable) v 0 v 1 2 3 [m/s] 0 12 1 2 Wilo-Stratos-Z 50/1-9 Wilo-Stratos-Z 50/1-9 1 ~ 230 V .DN 50 1 ~ 230 V . 1m 0 12 3 6 8 10 12 0 14 16 18 20 22 [m³/h] min. m 0 0 P1 [W] P1 [W] 2 min.DN 50 10 10 8 8 p- p- v H [m] ma 6 x. 0 260 x. 0 2 4 6 8 10 12 14 16 18 20 Subject to change without prior notice 09/2006 WILO AG . ma 30 40 2 4 14 16 4 50 Q 18 5 60 20 70 22 6 [m³/h] [l/s] 80 [lgpm] 8m 7m 6m 5m 4m 3m 2m min. 0 0 0 450 400 350 300 250 200 150 100 50 0 2 4 1 6 20 10 8 10 2 12 3 30 40 14 16 4 50 Q 18 5 60 20 70 22 6 [m³/h] [l/s] 80 [lgpm] 22 [m³/h] max. 13 .1.1.5 30/1-8 100 1400 .5 40/1-12 350 1400 .20 0.Potable water circulation High-efficiency pumps (single-head pumps) Terminal diagrams. 50 Hz PE L1 L3 DP: PLR: LON: SSM: SSM L2 L3 L1 L2 3~ 230 V.37 0.130 0.4100 21 .16 .1.1.88 0.3700 9 .16 . see chapter “Wilo-Control Pump Management Systems” Wilo-Stratos-Z.310 0. 250 V ~) For function.1. Cooling Terminal diagram Twin-head pump management (2 pumps) Serial digital BA interface Serial digital LONWORKS interface Collective fault signal (Normally closed contact as per VDI 3814.88 – integrated 1 x 7/1 x 9/1 x 13. motor data Wilo-Stratos-Z L N PE SSM 1~ 230 V.37 0. see chapter “Pump Management Systems WiloControl.20 0.1. rated power Speed Power Current for Current for Current for consumption 1~230 V 3~230 V 3~400 V Motor protection Threaded cable connection n p1 I - PG [1/min] [W] [A] [-] [-] 25/1-8 100 1400 .1.13 .37 – integrated 1 x 7/1 x 9/1 x 13.37 – integrated 1 x 7/1 x 9/1 x 13.4600 21 .. Air-conditioning.01 – integrated 1 x 7/1 x 9/1 x 13.430 0.5 50/1-9 350 1400 .Circulating pumps in glandless design 261 .130 0.20 – integrated 1 x 7/1 x 9/1 x 13.4800 16 . 50 Hz Heating.5 Switchgears and Control Devices Pump Management Systems Service/Accessories.2.4800 18 .5 30/1-12 200 1600 .5 40/1-8 200 1800 . load capacity 1 A. Planning Guide” Option: IF-Module Stratos *) LON-modul DP DP PLR LON Potable water circulation PLR-modul *) For additional Stratos IF-Modul.01 0.3700 9 .16 .16 .17 .1.17 .310 0.13 .16 .1.20 – integrated 1 x 7/1 x 9/1 x 13.16 ..13 .1.450 0. Systems p2 [W] Solar thermal Motor data Wilo Catalogue A1 .2. 5 B 50/1-9 50 – – 280 140 65 256 61 83 92 119 142 9.. the dimension b5 protrudes over the edge of the pump connection! Dimension drawing C ØD Ø k L2 Ø k L1 Ød DN n x Ø d1 n x Ø d2 Dimensions.5 b3 b4 a2 a3 b3 b5 b3 b4 a1 Permitted installation positions. weights Wilo-Stratos-Z Dimension drawing A Dimension drawing B Rp l1 G l1 l0 Pg 9 l2 Pg 13. Nominal Pipe diameter connection DN 262 Rp Thread G Dimensions l0 l1 l2 a1 a2 Weight about Dimension drawing PN 6/10 - a3 b3 b4 b5 [kg] - 90 125 4.5 B Subject to change without prior notice 09/2006 WILO AG . see Planning Guide Note: When arranging pumps vertically.3 A - - - 25/1-8 – 1 11/2 180 90 48 181 [mm] 43 58 75 30/1-8 – 11/4 2 180 90 48 181 43 58 75 90 125 4.Potable water circulation High-efficiency pumps (single-head pumps) Dimensions.5 A 40/1-8 40 – – 220 110 55 202 53 63 78 106 127 9.5 B 40/1-12 40 – – 250 125 65 252 62 84 92 119 142 9. Weights Wilo-Stratos-Z.4 A 30/1-12 – 11/4 2 180 90 55 200 50 56 78 106 127 5. see Planning Guide Note: When arranging pumps vertically. the dimension b5 protrudes over the edge of the pump connection! a2 a3 b3 b5 a1 Permitted installation positions.5 l0 Pg 9 l2 Pg 7 Pg 7 Pg 13.. Wilo Catalogue A1 .Potable water circulation High-efficiency pumps (single-head pumps) Dimensions.. Air-conditioning. Cooling Wilo-Stratos-Z. x mm] [-] 100/110 4 x 14/19 C 84 100/110 4 x 14/19 C 99 110/125 4 x 14/19 C Switchgears and Control Devices Pump Management Systems Service/Accessories.Circulating pumps in glandless design 263 . weights Wilo-Stratos-Z Flange dimensions Flange Nominal diameter Pump flange dimensions - DN [-] [-] ØD Ød 40/1-8 Combination flange PN6/10 (flange PN 16 in accordance with EN 1092-2) 40 150 84 40/1-12 Combination flange PN6/10 (flange PN 16 in accordance with EN 1092-2) 40 150 50/1-9 Combination flange PN6/10 (flange PN 16 in accordance with EN 1092-2) 50 165 Ø KL1/KL2 Dimension drawing n x Ø dL1/dL2 - [pcs. Systems Solar thermal Potable water circulation [mm] Heating.. Potable water circulation High-efficiency pumps (twin-head pumps) Equipment/Function Wilo-Stratos-ZD Wilo-Stratos-ZD Operating mode Speed-stage switching – Manual control mode (n=constant) • 'p-c for constant differential pressure • 'p-v for variable differential pressure • 'p-T for temperature-prompted differential pressure • Manual functions Setting the operating mode • Setting the differential-pressure setpoint • Setting to “Autopilot” (automatic setback mode) • Setting the pump to ON/OFF • Setting the speed (manual setting mode) • Setting the speed stages – Automatic functions Stepless power adjustment depending on the operating mode • “Autopilot” automatic setback mode • Deblocking function • Soft start • Safety control – Full motor protection with integrated trip electronics • External control functions Control input “Overriding Off” • Possible with Stratos IF-Modul (accessory) Control input “Overriding Min” • Possible with Stratos IF-Modul (accessory) • Control input “Analogue in 0.10 V” (remote speed adjustment) Possible with Stratos IF-Modul (accessory) Control input “Analogue in 0.10 V” (remote setpoint adjustment) Possible with Stratos IF-Modul (accessory) • Signal and display functions Single/collective fault signal (potential-free NC contact) – Collective fault signal (potential-free NC contact) • Individual run signal (potential-free NO contact) • Possible with Stratos IF-Modul (accessory) Thermal winding contact (WSK. – = not available 264 Subject to change without prior notice 09/2006 WILO AG . potential-free NC contact) – Fault light • Direction-of-rotation telltale lamp – • = available. Cooling • LC display for showing pump data and fault codes Data exchange Infrared interface for wireless data exchange with IR-Monitor (see IR-Monitor function table) • PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules • Possible with Stratos IF-Modul (accessory) • Serial digital LON interface for connection to a LONWORKS network Possible with Stratos IF-Modul (accessory) Potable water circulation Twin-head pump management (twin-head pump or 2 single-head pumps) • Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration) Various combinations with Stratos IF-Modul (accessory) possible Addition operation (efficiency-optimised peak-load cut-in and out) Various combinations with Stratos IF-Modul (accessory) possible • – Double switchover valve in pump housing • Cable entry possible on both sides – Wilo quick connection with spring clips – Integrated air extraction fitting for automatic rapid ventilator Rp 3/8 – Plug-in slot for optional expansion with WiloIF-Moduls • Blocking current-proof motor – Including seals for threaded connection (loose) – Including installation and operating instructions • Including thermal insulation – Including washers for flange bolts (for connections with nominal connection diameters DN 32 mm .Circulating pumps in glandless design 265 .DN 65 mm) • Including 1. – = not available Wilo Catalogue A1 . Systems Wrench attachment point on pump body Solar thermal Equipment/Scope of delivery Switchgears and Control Devices Pump Management Systems • = available. Air-conditioning.8 m power cable with grounding plug – Integrated non-return valve – Integrated ball shutoff valve – Including time switch – Service/Accessories.Potable water circulation High-efficiency pumps (twin-head pumps) Equipment/Function Wilo-Stratos-ZD Wilo-Stratos-ZD Signal and display functions (Continued) Heating. ambient temperature +40°C [°C] at max.Potable water circulation High-efficiency pumps (twin-head pumps) Technical data Wilo-Stratos-ZD Wilo-Stratos-ZD. ventilation & air conditioning systems at max. standard version – – Flange for mating flange PN 16.. mixtures with more than 20 % glycol content require rechecking of the pumping data) • • Approved fluids (other fluids on request) • Potable water and water for food businesses in accordance with TrinkwV 2001 (observe nation regulations and directives) Performance Maximum delivery head [m] 9 8 Flow volume max. 1:1. special version • • Combination flange PN 6/10 for mating flange PN 6 and PN 16. ambient temperature +25°C [°C] at max. special version – – Mains connection 1~ [V]. standard version – – Support-bracket mounting (with horizontal shaft only). standard version 230 230 – – 50/60 50/60 Permitted field of application Temperature range for utilisation in heating. [m3/h] 19 21 – . 32/1-12 40/1-8 Heating water (In accordance with VDI 2035) • • Water/glycol mixtures (max. standard version • • Support-bracket mounting (with horizontal shaft only). ambient temperature +40°C in shortterm operation 2 h [°C] Maximum permissible total hardness in potable water. pmax [bar] Pipe connections Electrical connection Mains supply connection 3~ [V]. standard version 230 230 Mains connection 3~ [V]. with optional switching plug Mains frequency [Hz] • = available. ambient temperature +40°C [°C] Temperature range for utilisation in potable water circulation systems at max.circulation systems [°d] Standard version with nominal pressure.10 to + 110 0 to +80 0 to +80 – – 20 20 6/10 6/10 16 16 Screwed connection Rp – – Nominal connection diameter flange DN 32 40 Flange for mating flange PN 6.. – = not available 266 Subject to change without prior notice 09/2006 WILO AG . p max [bar] Special version with nominal pressure.10 to + 110 – . . Cooling Wilo-Stratos-ZD. Motor/electronics Electromagnetic compatibility Power electronics Pump housing Impeller Shaft Bearing Potable water circulation Materials Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature Switchgears and Control Devices Pump Management Systems Service/Accessories. Systems Solar thermal • = available.Potable water circulation High-efficiency pumps (twin-head pumps) Technical data Wilo-Stratos-ZD 32/1-12 40/1-8 EN 61800-3 EN 61800-3 Emitted interference EN 61000-6-3 EN 61000-6-3 Immunity to interference EN 61000-6-2 EN 61000-6-2 Frequency converter Frequency converter Protection class IP 44 IP 44 Insulation class F F Grey cast iron (EN-GJL-250) Grey cast iron (EN-GJL-250) Fibreglass-reinforced PPS Fibreglass-reinforced PPS Stainless steel (X39CrMo17-1) Stainless steel (X39CrMo17-1) Epoxy-impregnated carbon Epoxy-impregnated carbon 50 °C 3 3 95 °C 10 10 110 °C 16 16 Heating.. – = not available Wilo Catalogue A1 .Circulating pumps in glandless design 267 . Air-conditioning. 4 min. 0 2 4 6 8 10 12 Wilo-Stratos 32/1-12 16 18[m³/h] 14 Wilo-Stratos-ZD 40/1-8 'p-c (constant) 'p-v (variable) v 0 1 2 v 3 4 10 5 6 [m/s] 0 2 3 4 10 Wilo-Stratos-ZD 40/1-8 1 ~ 230 V . 0 6 500 4m 5m 3m 100 4 1 0 P1 [W] 400 2 600 max.DN 40 + 8 7 7 p- p- c v 6 5 H [m] H [m] 6 m ax . 8m 0 0 700 max 500 P1 [W] 60 6 max. 0 0 20 5 Q 700 268 n. 2 0 0 2 4 6 8 10 2 1 20 10 0 12 14 4 3 30 40 16 50 0 18[m³/h] 5 [l/s] [lgpm] 60 7m 8m 6m 300 200 P1- 1m 2 4 8 10 2 20 10 12 14 4 3 30 40 16 50 18[m³/h] 5 [l/s] [lgpm] 60 max.Potable water circulation High-efficiency pumps (twin-head pumps) Pump curves Wilo-Stratos-ZD Wilo-Stratos-ZD 32/1-12 'p-c (constant) 'p-v (variable) v 0 1 2 v 3 4 5 6 0 [m/s] 12 1 2 3 4 Wilo-Stratos-ZD 32/1-12 p- c 8 p- ma x.DN 32 10 0 5 12 12 Wilo-Stratos 32/1-12 16 18[m³/h] 14 100 0 P1- min. 1 0 0 0 5 10 10 3 2 1 20 30 40 15 4 50 70 80 25 7 90 0 [m³/h] [l/s] [lgpm] 0 400 7m 6m 5m 300 10 10 3 2 20 30 15 4 40 50 20 5 60 25 7 6 70 80 90 [m³/h] [l/s] [lgpm] Q max. 9m 500 0 0 700 max.DN 32 + 8 0 6 Wilo-Stratos-ZD 32/1-12 1 ~ 230 V . 0 5 10 15 20 Wilo-Stratos 40/1-8 25 [m³/h] Subject to change without prior notice 09/2006 WILO AG . 600 min. 6 8 10 8m 400 7m 5m 6m 4m 300 200 2m min. 5 4 3 3 2 m ax . 600 100 min. 2 700 P1 [W] [m/s] 1 ~ 230 V . 1 P1 [W] 0 6 [m/s] Wilo-Stratos-ZD 40/1-8 9 + 5 10 6m 5m 4m 3m 300 200 P1 15 7m 400 20 Wilo-Stratos 40/1-8 25 [m³/h] 100 0 P1 min. 4 2 min mi . H [m] H [m] + 10 6 4 v 6 ma x. 500 3m 4m 2m 200 1m 5 5 1 600 .DN 40 9 1 8 1 ~ 230 V . 1.37 0.37 – integrated 1 x 7/1 x 9/1 x 13. Systems Solar thermal p2 [W] Wilo Catalogue A1 .Circulating pumps in glandless design 269 . load capacity 1 A.310 0. Rated power Speed Power Current at consumption 1~230V Current at 3~230V Current at 3~400V Motor protection Threaded cable connection PG n p1 I - [1/min] [W] [A] - - 32/1-12 200 1600 .5 40/1-8 200 1800 .4800 16 . 50 Hz L1 L3 PE DP: PLR: LON: SSM: SSM L2 L3 L1 L2 3~ 230 V.37 – integrated 1 x 7/1 x 9/1 x 13. Planning Guide” Option: IF-Module Stratos *) LON-modul DP DP PLR LON Potable water circulation PLR-modul *) For additional Stratos IF-Modul. Cooling Terminal diagram Twin-head pump management (2 pumps) Serial digital BA interface Serial digital LONWORKS interface Collective fault signal (Normally closed contact as per VDI 3814.310 0. Air-conditioning. see chapter “Wilo-Control Pump Management Systems” Motor data Wilo-Stratos-ZD.1. 250 V ~) For function see chapter “Pump Management Systems Wilo-TOP-Control.16 .1.37 0.17 .Potable water circulation High-efficiency pumps (twin-head pumps) Terminal diagrams.5 Switchgears and Control Devices Pump Management Systems Service/Accessories.4800 18 .16 .. 50 Hz Heating.17 . motor data Wilo-Stratos-ZD L N PE SSM 1~ 230 V..1. . weights Wilo-Stratos-ZD Dimension drawing A b5 a2 a1 ØD Ø k L2 Ø k L1 Ød DN l3 b1 l0 l4 l1 b2 b4 Dimension drawing B Pg 7 n x Ø d1 Pg 9 Pg 13.5 n x Ø d2 Permitted installation positions. 270 Flange Nominal diameter Pump flange dimensions - DN - - 32/1-12 Flange PN 6/10 (dimensioned to PN 16.. Nominal diameter DN Dimensions l0 l1 l3 l4 a1 - a2 b1 b2 b4 b5 [mm] Weight about Dimension drawing PN 6/10 - [kg] - 32/1-12 32 220 110 127 106 203 57 117 130 110 130 5.Potable water circulation High-efficiency pumps (twin-head pumps) Dimensions.. Weights Wilo-Stratos-ZD.5 A 40/1-8 40 220 110 127 106 199 64 125 138 115 135 5. the dimension b5 protrudes over the edge of the pump connection! Dimensions. in accordance with EN 1092-2) 40 150 84 ØD Ød Ø KL1/KL2 Dimension drawing n x Ø dL1/dL2 - [pcs.5 A Flange dimensions Wilo-Stratos-ZD. see Planning Guide Note: When arranging pumps vertically. x mm] - 90/100 4 x 14/19 B 100/110 4 x 14/19 B [mm] Subject to change without prior notice 09/2006 WILO AG .. in accordance with EN 1092-2) 32 140 76 40/1-8 Flange PN 6/10 (dimensioned to PN 16. Cooling Potable water circulation High-efficiency pumps (twin-head pumps) Wilo Catalogue A1 .Switchgears and Control Devices Pump Management Systems Service/Accessories.Circulating pumps in glandless design 271 . Air-conditioning. Systems Solar thermal Potable water circulation Heating. low-pressure centrifugal pump in Inline construction with threaded connection > Application: • For the supply of potable water.g. VeroLineIP-Z Wilo-CircoStar Sta 4 r-Z 25/ 6D 3 2 Sta Star r-Z -Z 2 1 St ar -Z 5/2 EM M 25/ 2D M > Single-head pumps: • Circulation pumps with screw fittings or press fittings > Application: • Potable water circulation systems and similar systems in industrial and building engineering (e.Potable water circulation Standard pumps (single-head pumps) Series overview Wilo-Star-Z.g. in heating. cooling-water circulation) Star- Z 20/1 15 0 0 0. TOP-Z.5 1 2 3 Q[m3/h] H[m] Series: Wilo-TOP-Z (max. TOP-Z. cold and hot water (In accordance with VDI 2035) without abrasive substances. cooling-water circulation) 10 20 30 40 50 Q[m³/h] H[m] Series: Wilo-VeroLine-IP-Z Wilo-VeroLine-IP-Z 5 4 IP-Z 25/6 IP-Z 25/2 3 2 1 0 272 0 1 2 3 4 5 Q[m3/h] > Single-head pumps: • Single-stage. cold water and cooling water systems Subject to change without prior notice 09/2006 WILO AG . 2850 1/min) Wilo-TOP-Z 10 30/1 Z25/ 8 6 0 Z80/10 Z50/7 Z65/10 /7 Z30/7 0 0 Z40 2 Z25/6 Z20/4 4 > Single-head pumps: • Circulating pumps with screwed or flanged connection > Application: • Potable water circulation systems and similar systems in industrial and building engineering (e. VeroLine-IP-Z Series: Wilo-Star-Z (CircoStar) H[m] Potable water circulation Standard pumps (singlehead pumps) Series overview WiloStar-Z. Potable water circulation Standard pumps (single-head pumps) Series overview Wilo-Star-Z. . . . . . . . . . . • Switchgears and Control Devices: . . . • Compression connection (Viega system) for • Star-Z 15 APress and Star-Z 15 TTPress • Star-Z 15 TT with an integrated timer and thermostat. • Equipment/Function: . . . . . Weights:. • Service/Accessories: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LCD with symbolic language. . . . . . Motor Data: . . . Heating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weights:. . . . . . . . . . . . . .. . . . . • Pump Management Systems Wilo-Control: . . TOP-Z. . . . . . . . . . • Service/Accessories: . • Switchgears and Control Devices: . . . . . . • Technical Data: . . . • Service/Accessories: . . . . . . . . . . . . . . . . . • With thermal insulation as standard • Easy installation with combination flange PN 6/PN 10 (for DN 40 . . . . . . . . . . Cooling Series: Wilo-Star-Z (CircoStar) 421 Service/Accessories.. . . . . . • Dimensions. . VeroLine-IP-Z > Additional information: • Planning Guide: . Motor Data: . . . • Technical Data: . . . . . . . . . . . 2850 1/min) > Product advantages: • High resistance to corrosive media. . . . . . Air-conditioning. .DN 65) • Cable feed to terminal box possible on both sides (starting with P1 t250 W) with integrated strain-relief device • Protection class IP 44 Solar thermal Series: Wilo-TOP-Z (max. . . . • Switchgears and Control Devices: . . . . . . . . . . • Terminal Diagrams. . . . . . . . • Equipment/Function: . . . . • Terminal Diagrams. . . . . . . Page: 6 274 298 300 301 302 325 351 Potable water circulation > Product advantages: • AC pumps with electrical quick connection • Standard-equipped heat insulation for Star-Z 15. . . . Motor Data: . . . . . . . . . . . red button technology and automatic detection of the thermal disinfection of the warm potable water reservoir. . . . . . . . . . . . . . . . . . . • Pump Curves: . . . . Weights:. • Pump Curves: . . . . . . . . . . . • Dimensions. Page: 6 274 278 282 284 285 325 351 > Additional information: • Planning Guide: . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . due to the stainless steel housing and Noryl impeller • Great versatility due to suitability for water with hardness values up to 28 °d Wilo Catalogue A1 . . . . . . • Dimensions. . . . • Pump Curves: . . . . . . . . . Page: 6 274 288 290 294 296 325 351 > Additional information: • Planning Guide: . . • Terminal Diagrams. . . . . . . . . . . . .Circulating pumps in glandless design Switchgears and Control Devices Pump Management Systems Series: Wilo-VeroLine-IP-Z 421 273 . . . . . . . . • Equipment/Function: . . . . . . . Systems > Product advantages: • Manual power adjustment with 3 speed stages. . . . . • Pump Management Systems Wilo-Control: . . WiloTOP-Z. Z 15 TTPress) – – Soft start – – – Safety control – – – Full motor protection with integrated trip electronics – • (only for 3~pumps with P2 t 180W) – External control functions Control input “Overriding Off” – – – Control input “Overriding Min” – – – Control input “Analogue in 0. VeroLine- Wilo-Star-Z (CircoStar) Wilo-TOP-Z VeroLine-IP-Z • • – Operating modes Speed-stage switching (only Star-Z 25/6) Manual control mode (n=constant) – – – 'p-c for constant differential pressure – – – 'p-v for variable differential pressure – – – 'p-T for temperature-prompted differential pressure – – – – – – Manual functions Setting the operating mode Setting the differential-pressure setpoint – – – Setting to “Autopilot” (automatic setback mode) – – – Setting the pump to ON/OFF – – – Setting the speed (manual setting mode) – – – 1 (3 with Star-Z 25/6) 3 1 Stepless power adjustment depending on the operating mode – – – “Autopilot” automatic setback mode – – – • – Setting the speed stages Automatic functions Timed switching function for programming 3 on or off times (only Z 15 TT.10 V” (remote speed adjustment) – – – Control input “Analogue in 0. – = not available 274 Subject to change without prior notice 09/2006 WILO AG . Wilo-TOP-Z.Potable water circulation Standard pumps (single-head pumps) Equipment/Function Wilo-Star-Z. Z 15 TTPress) Temperature control to maintain a constant return temperature in potable water circulation systems (only Z 15 TT. VeroLine-IP-Z Standard pumps (singlehead pumps) Equipmen t/ Function WiloStar-Z. Z 15 TTPress) warm potable water reservoir) – – – – – Deblocking function – – – Blocking protection • (only Z 15 TT.10 V” (remote setpoint adjustment) – – – • = available. Z 15 TTPress) • Thermal disinfection routine • (detection and support of thermal disinfection of the (only Z 15 TT. Potable water circulation Standard pumps (single-head pumps) Equipment/Function Wilo-Star-Z. Cooling Signal and display functions – • (Standard equipment only for 3~pumps with P2 t 180W. – = not available Wilo Catalogue A1 . Systems Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration) Equipment/Scope of delivery (only for Star-Z 25/6) Double switchover valve in pump housing Cable entry possible on both sides • Switchgears and Control Devices Pump Management Systems Wrench attachment point on pump body • = available. Wilo-TOP-Z. optional for all types with Wilo-Protect-Modul C) • (only for 3~pumps) – (only Z 15 TT. Z 15 TTPress) – – – Infrared interface for wireless data exchange with IR-Monitor – – – PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules – – – Serial digital LON interface for connection to a LONWORKS network – – – Solar thermal Data exchange Twin-head pump management (twin-head pump or 2 single-head pumps) • – (optional for all types with Wilo-Protect-Modul C) – – – – • – – – – – • (only for 1~ and 3~pumps with P2 t 180W) – Quick connection with spring clips • – – Integrated air extraction fitting for automatic rapid ventilator Rp 3/8 – – – Addition operation (efficiency-optimised peak-load cut-in and out) Service/Accessories.Circulating pumps in glandless design 275 . potential-free NC contact) – Potable water circulation Single/collective fault signal (potential-free NC contact) Heating. optional for all types with Wilo-Protect-Modul C) • Individual run signal (potential-free NO contact) Thermal winding contact (WSK. Air-conditioning. VeroLine-IP-Z Wilo-Star-Z (CircoStar) Wilo-TOP-Z – (optional for all types with Wilo-Protect-Modul C) VeroLine-IP-Z • • Collective fault signal (potential-free NC contact) – – (optional for all types with Wilo-Protect-Modul C) – (only for 1~pumps with P2 = 180W) – – • – LC display for showing pump data and fault codes – • Fault light Direction-of-rotation telltale lamp (Standard equipment only for 3~pumps with P2 t 180W. Wilo-TOP-Z.. – = not available 276 Subject to change without prior notice 09/2006 WILO AG .) Including time switch • (only Z 15 C... VeroLine-IP-Z Wilo-Star-Z (CircoStar) Wilo-TOP-Z VeroLine-IP-Z – – – • • – – (only for Star-Z 25/6) • – • • • • • – – • – • – – – – – – – – Equipment/scope of delivery (Continued) Plug-in slot for optional expansion with WiloIF-Moduls Blocking current-proof motor Including seals for threaded connection (loose) Including installation and operating instructions Including thermal insulation (only Series Z 15..) Including washers for flange bolts (for connections with nominal connection diameters DN 40 .DN 65) Including 1..8 m power cable with grounding plug (only Z 15 C) Integrated non-return valve • (not Series Z 15..) Integrated ball shutoff valve • (not Series Z 15.Potable water circulation Standard pumps (single-head pumps) Equipment/Function Wilo-Star-Z. Z 15 TT. Z 15 TTPress) • = available. Switchgears and Control Devices Pump Management Systems Service/Accessories. Systems Solar thermal Potable water circulation Heating. Cooling Potable water circulation Standard pumps (single-head pumps) Wilo Catalogue A1 . Air-conditioning.Circulating pumps in glandless design 277 . from 20 % the pumping data have to be checked) – – – – – – Potable water and water for food businesses in accordance with TrinkwV 2001 • • • • • • Maximum delivery head [m] 1. 15 15 A 15 C 15 APress 15 TT 15 TTPress Heating water (In accordance with VDI 2035) – – – – – – Water/glycol-mixture (max.25 1.1 1.25 1.25 1. ventilation and A/C systems at max.4 – – – – – – – – – – – – Approved fluids (other fluids on request) Performance Permitted field of application Temperature range for utilisation in heating. standard version – – – – – – Mains connection 3~ [V]. ambient temperature +25 °C [°C] at max. with optional switching plug – – – – – – Mains frequency [Hz] 50 50 50 50 50 50 – – – – Pipe connections 2 Electrical connection Motor/electronics Electromagnetic compatibility Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 EN 61800-3 • = available. standard version 230 230 230 230 230 230 Mains connection 3~ [V].Potable water circulation Standard pumps (single-head pumps) Technical data Wilo-Star-Z (CircoStar) Technical data WiloStar-Z (CircoStar) Wilo-Star-Z.6 0. [m3/h] 0. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max.1 Flow volume max. – = not available 278 Subject to change without prior notice 09/2006 WILO AG .25 1.. 1:1. ambient temperature +40 °C [°C] + 65 (in short-term operation 2 h: +70) Maximum permitted total hardness in potable water circulation systems [°d] 18 18 18 18 18 18 Standard version for operating pressure pmax [bar] 10 10 10 10 10 10 Special version for operating pressure pmax [bar] – – – – – – Screwed connection Rp 1/ 2 1/ 2 1/ – 1/ 2 – Nominal connection diameter DN – – – 15 – 15 Flange with nominal pressure rating PN – – – – – – Combination flange with nominal pressure rating PN – – – – – – Connection with compression connection (Viega system) [Ø mm] – – – 15 – 15 Support-bracket mounting (with horizontal shaft only) – – – – – – Mains connection 1~ [V]..4 0.6 0.6 0.6 0. 5 0. – = not available Wilo Catalogue A1 . Systems Solar thermal • = available.5 0..5 0.5 65 °C 2 2 2 2 2 2 Switchgears and Control Devices Pump Management Systems Service/Accessories.Circulating pumps in glandless design 279 .5 0. Motor/electronics (Continued) Power electronics Pump housing Brass (CuZn40Pb2) Impeller Plastic (PPO) Trade name: Noryl Shaft Stainless steel (X35 CrMo17) Bearing Epoxy-impregnated carbon Potable water circulation Materials Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 40 °C 0. Air-conditioning. Cooling Wilo-Star-Z..5 0.Potable water circulation Standard pumps (single-head pumps) Technical data Wilo-Star-Z (CircoStar) 15 15 A 15 C 15 APress 15 TT 15 TTPress – – – – – – Protection class IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 Insulation class F F F F F F Heating. . 1:1.7 3.8 Approved fluids (other fluids on request) Performance Maximum delivery head [m] Flow volume max. ambient temperature +40 °C [°C] – 10 to +110 1) – 10 to + 95 Temperature range for utilisation in potable water circulation systems at max. 20/1 25/2 EM 25/2 DM 25/6 Heating water (In accordance with VDI 2035) • • • • Water/glycol mixtures (max. with optional switching plug – – – – Mains frequency [Hz] 50 50 50 50 – – – – – – Electrical connection Motor/electronics Electromagnetic compatibility Emitted interference EN 61000-6-3 Immunity to interference Power electronics EN 61000-6-2 – – • = available.0 1. standard version – – 400 – Mains supply connection 3~ [V]. ambient temperature +25 °C [°C] at max. [m3/h] Permitted field of application Temperature range for utilisation in heating. from 20 % the pumping data must be checked) • • • • Potable water and water for food businesses in accordance with TrinkwV 2001 • • • • 1. ventilation and A/C systems at max.9 6.7 4.0 2..Potable water circulation Standard pumps (single-head pumps) Technical data Wilo-Star-Z (CircoStar) Wilo-Star-Z.0 2. – = not available 1) = when using the plug-in timer Wilo-S1R-h: +20 °C to +110 °C 280 Subject to change without prior notice 09/2006 WILO AG .1 3. ambient temperature +40 °C [°C] +65 (in short-term operation 2 h: +70) Maximum permitted total hardness in potable water circulation systems [°d] 18 18 18 18 Standard version for operating pressure pmax [bar] 10 10 10 10 Special version for operating pressure pmax [bar] – – – – 1/ 1 1 1 Pipe connections Screwed connection Rp 2 Nominal connection diameter DN – – – – Flange with nominal pressure rating PN – – – – Combination flange with nominal pressure rating PN – – – – Connection with compression connection (Viega system) [Ø] – – – – Support-bracket mounting (with horizontal shaft only) – – – – Mains supply connection 1~ [V]. standard version 230 230 – 230 Mains supply connection 3~ [V]. 5 65 °C 3 3 3 3 110 °C 10 10 10 10 Switchgears and Control Devices Pump Management Systems Service/Accessories. – = not available 1) = when using the plug-in timer Wilo-S1R-h: +20 °C to +110 °C Wilo Catalogue A1 ..Potable water circulation Standard pumps (single-head pumps) Technical data Wilo-Star-Z (CircoStar) Wilo-Star-Z. Cooling Motor/electronics (Continued) Materials Pump housing Red bronze (G-CuSn5) Impeller Plastic (PPO) Trade name: Noryl Shaft Ceramic Epoxy-impregnated carbon Potable water circulation Bearing Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 40 °C 0.5 0.. Systems Solar thermal • = available. 20/1 25/2 EM 25/2 DM 25/6 Protection class IP 44 IP 44 IP 44 IP 44 Insulation class F F F F Heating.5 0.5 0.Circulating pumps in glandless design 281 . Air-conditioning. Z 15 A.0 4.5 3.5 0.0 2.4 [lgpm ] 5 Q 50 30 40 25 30 P1[W] P1[W] 0.5 [lgpm ] Q䉴 80 P 1 [W] 䉴 P 1 [W] 䉴 0.0 7.5 1. Z 15 C Wilo-Star-Z 15 TT.6 15 TT AP Pre ss res s.0 1.6 0.5 0. 0.Potable water circulation Standard pumps (single-head pumps) Pump curves Wilo-Star-Z (CircoStar) Wilo-Star-Z 15.5 1.75 1.0 0.0 2.1 2 1 1.3 [m³/h] 0.5 0.5 0. Z 15 TT 1 ~ 230 V .5 1.0 1.5 3.5 0.1 0 0.0 3.0 0.5 3.0 3.3 20 20 10 15 0 0.5 0 3 ~ 400 V – Rp 1 3. Z 15 A.0 0 [m/s] Wilo-Star -Z 25/2 1 ~ 230 V – Rp 1 2.5 100 60 40 20 60 40 0 282 2.5 [m 3 /h] 0 0. Z 15 TTPress Wilo-Star-Z 20/1 AC (EM) AC (EM) 0 v 0.4 0.0 2.0 Wilo-Star -Z 25/2 3.5 H [m] H[m] 5 0.25 2.5 1.25 1.2 0.5 [m 3 /h] Subject to change without prior notice 09/2006 WILO AG .5 [m 3 /h] 0 0.0 1.75 5T Z1 T.25 0.0 1.5 5.5 [m 3 /h] 0.2 0.5 1.5 H [m ] 䉴 H [m ] 䉴 3.5 2.5 [lgpm ] 0 Q䉴 80 1.1 0.0 1.5 3.Z 15 0.0 0 3.5 [m 3 /h] Wilo-Star-Z 25/2 AC (EM) Three-phase (DM) v䉴 0 0.5 0.0 [l/s] 0 10 12.0 [m/s] 1.5 2.25 2.5 0.3 3 Q 35 4 [m 3 /h] [l/s] 0.5 5.4 Z1 5C 0.2 1. Z 15 APress. Z15 C.5 1 0 [m³/h] [l/s] 0.75 1.0 Z1 Z1 0.0 0.0 2.5 0.0 3.5 1.5 1.5 0 0 0.5 0 [lgpm] 0.5 2.0 1.Rp 1.4 0 0.0 2.25 0 0 0 0 0.0 7.05 1.0 v䉴 [m/s] 0 4.1 0.2 v 0 [m/s] 0.5 0.8 1.0 [l/s] 10 12.0 1.0 1. Z 5A .5 Wilo-Star-Z 15.25 0 0.5 3.5 2.25 0.0 1.2 0.75 1.75 1.5 2.2 0.5 1.25 Wilo-Star-Z 20/1 1 ~ 230 V – Rp 1 ⁄2 1⁄ 2 1.5 1.4 0. 25 2.5 [m3/h] 1. Cooling AC (EM) v 0 0.5 2.5 5 7.25 [l/s] 4 0.Rp 1 5 4 ma H [m ] x. 3 2 Potable water circulation mi n 1 0 0 0 0 1 0.5 2 3 0.Circulating pumps in glandless design 283 .0 [m/s] 2.75 1 10 12. Air-conditioning.5 6 Wilo-Star-Z 25/6 1 ~ 230 V .5 15 [lgpm] Q 110 max.5 1. Systems Solar thermal 0 Wilo Catalogue A1 .Potable water circulation Standard pumps (single-head pumps) Pump curves Wilo-Star-Z (CircoStar) Wilo-Star-Z 25/6 Heating.0 1. 100 P1 [W] 90 80 70 60 min 50 40 1 2 3 4 [m3/h] Switchgears and Control Devices Pump Management Systems Service/Accessories. 16 – not necessary (blocking current-proof) – 1 x 11 B 25/6 35 21 12 72 .74 39 . Rated power Speed Power conCurrent at Motor sumption 1~230 V 3~400 V 3~230 V protection P2 n P1 I [A] Capacitor Cable screwed connection Terminal diagram – – PG – – [PF/VDB] – – [W] [1/min] [W] 15 15 A 15 APress 15 C 15 TT 15 TTPress – 2700 22 0.22 – – not necessary (blocking current-proof) 1/400 1 x 11 A 25/2 DM 12 2650 55 .49 0.72 – 0.38 0. 2-pole – 3~400 V.41 0.Potable water circulation Standard pumps (single-head pumps) Terminal diagram. 50 Hz Motor data Wilo-Star-Z..6/400 1 x 11 A max eco 2700 2500 2100 Always refer to name plate data! 284 Subject to change without prior notice 09/2006 WILO AG .99 52 . 50 Hz Three-phase AC motor (DM)..49 0.25 – – not necessary (blocking current-proof) – 1x9 A 20/1 4 1700 36 .18 – – not necessary (blocking current-proof) 1/400 1 x 11 A 25/2 EM 12 2300 38 . Motor Data Wilo-Star-Z (CircoStar) Terminal diagram.32 0. 2-pole – 1~230 V.22 – – not necessary (blocking current-proof) 2. Motor Data WiloStar-Z (CircoStar) Terminal diagram A Terminal diagram B PE L N L N L1 L2 L3 PE Single-phase AC motor (EM). 35 55 8.35 40 39. weights WiloStar-Z (CircoStar) 77 Wilo Catalogue A1 . weights Wilo-Star-Z (CircoStar) Dimension drawing B 106.Potable water circulation Standard pumps (single-head pumps) Dimensions.5 106.4 77 77 126.4 19 84 (166) 55 41 Service/Accessories.4 42 39.Circulating pumps in glandless design 285 . Air-conditioning.5 Heating.4 42 41 106.35 66.7 39.5 50 19 138 31 40 27 Solar thermal 74 74 84 (166) 39.7 39. Cooling Dimension drawing A Potable water circulation 77 77 Dimension drawing C Dimension drawing D 126. Systems Dimension drawing E Switchgears and Control Devices Pump Management Systems 27 74 31 Dimensions.35 50 8.7 74 74 138 40 66. Potable water circulation Standard pumps (single-head pumps) Dimensions.42 15 A Rp 1/2 1.83 B 1..82 E Subject to change without prior notice 09/2006 WILO AG .5 54 73 2. Thread [Rp/DN] G – – Pump dimensions I0 l1 l2 l3 l4 a1 b1 Weight about b2 b3 b4 [mm] Dimension drawing – – [kg] – A 15 Rp 1/2 1. Weights Wilo-Star-Z.5 G 25/6 286 Pipe connection/ nominal diameter See dimension drawings A to E 1.5 F 25/2 DM Rp 1 11/2 180 97 130 70 79 34 100 92. weights Wilo-Star-Z (CircoStar) Dimension drawing F Dimension drawing G b1 b1 l2 b3 b3 G PG 11 l3 l0 l0 b4 l3 b4 Pg 11 l4 l4 l1 a1 G b2 b2 l1 a1 Dimensions.67 C 15 C Rp 1/2 15 TT Rp 1/2 15 TTPress DN 15 20/1 Rp 1/2 1 140 97 130 70 79 34 100 92.5 54 73 2..5 54 76 2.5 54 73 2.63 B 15 APress DN 15 1.3 F Rp 1 11/2 180 97 – 90 79 33 100 92.2 F 25/2 EM Rp 1 11/2 180 97 130 70 79 34 100 92.76 D 1. Switchgears and Control Devices Pump Management Systems Service/Accessories. Air-conditioning. Systems Solar thermal Potable water circulation Heating. Cooling Potable water circulation Standard pumps (single-head pumps) Wilo Catalogue A1 .Circulating pumps in glandless design 287 . . – = not available Note on pump housing: Red bronze material (CC 491K) as per DIN EN 1982.0 9. 20/4 25/6 25/10 30/7 30/10 40/7 50/7 65/10 80/10 Heating water (In accordance with VDI 2035) • • • • • • • • • Water/glycol mixtures (max.0 25. standard version 50 50 50 50 50 50 50 50 50 Screwed connection Rp 3/ Nominal connection diameter DN 4 Electrical connection • = available. 1:1.0 9. standard version 230 230 230 230 230 230 – – – Mains connection 3~ [V]. in accordance with TrinkwV 2001 288 Subject to change without prior notice 09/2006 WILO AG . standard version 400 400 400 400 400 400 400 400 400 Mains connection 3~ [V].0 Approved fluids (other fluids on request) • (with pump housing in red bronze CC 491K) Performance Permitted field of application Temperature range for utilisation in heating. standard version – – – – – – – – • Mating flange for PN 16 flange.Potable water circulation Standard pumps (single-head pumps) Technical Data Wilo-TOP-Z Technical Data WiloTOP-Z Wilo-TOP-Z.5 9.0 5. special version – – – – – – – – – Mains connection 1~ [V]. mixtures with more than 20 % glycol content require rechecking of the pumping data) • • • • • • • • • Potable water and water for food businesses in accordance with TrinkwV 2001 • • • • Maximum delivery head [m] 3. standard version – – – – – • • • – Support-bracket mounting (with horizontal shaft only).0 Flow volume max.0 7.0 42.0 9. with optional switching plug 230 230 230 230 230 230 230 230 230 Mains connection 1~ [V].5 5. ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max.5 7. ambient temperature +25 °C [°C] at max. ambient temperature +40 °C [°C] – -20 up to +110 0 to +65 (in shortterm operation 2 h: +80) 0 to +80 (in short-term operation 2 h: +110) Maximum permitted total hardness in potable water circulation systems [°d] 18 18 20 20 20 20 20 20 20 Standard version for operating pressure pmax [bar] 10 10 10 10 10 6/10 6/10 6/10 6 – – 16 – 16 16 16 16 Special version for operating pressure pmax [bar] 10 16 Pipe connections 1 1 11/4 1 1/4 – – – – – – – – – 40 50 65 80 Flange for mating flange PN 6.. [m3/h] 4.5 16.5 9. standard version – – – – – – – – – Support-bracket mounting (with horizontal shaft only).5 6.5 6.5 65. special version – – – – – • • • • Combination flange PN 6/10 for mating flange PN 6 and PN 16.0 9. ventilation and A/C systems at max. 4301) Plastic (PPO) Trade name: Noryl Shaft Grey cast iron (EN-GJL-250) Red bronze (CC 491K) Red bronze (CC 491K) Plastic (PPE) Plastic (PPS .. in accordance with TrinkwV 2001 Wilo Catalogue A1 .Circulating pumps in glandless design 289 . Air-conditioning.Potable water circulation Standard pumps (single-head pumps) Technical Data Wilo-TOP-Z Wilo-TOP-Z.40% GF) Ceramic Potable water circulation Pump housing Stainless steel (X39 CrMo17-1) Bearing Epoxy-impregnated carbon Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 40 °C 5 5 5 5 5 5 8 8 8 80 °C 8 8 8 8 8 8 10 10 10 110 °C 20 20 20 20 20 20 30 30 30 Switchgears and Control Devices Pump Management Systems Service/Accessories.. – = not available Note on pump housing: Red bronze material (CC 491K) as per DIN EN 1982. 20/4 25/6 25/10 30/7 30/10 40/7 50/7 65/10 80/10 – – – – – – – – – Electromagnetic compatibility Emitted interference EN 61000-6-3 Immunity to interference Power electronics Heating. Cooling Motor/electronics EN 61000-6-2 – – – – – – – – – Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 Insulation class F F F F F F F F F Materials Impeller Stainless steel (1. Systems Solar thermal • = available. 5 4 3 H [m ] 0.( ax 1 .75 110 max.5 10 12.25 12.5 7 3 4 5 [m 3/h] min.5 1 1. 200 P1 [W] P1 [W] 4 1 Q 120 ) (3 ) 2 0.Rp 3/4 2 m H [m ] 3 ax m .( 1 1 0.5 1 10 1. 0 1 2 3 [m 3/h] 4 Wilo-TOP-Z 25/6 AC (EM) Three-phase (DM) v 0 0.( 1 3 ) ) (2 2 (2 2 mi ) mi 1 0 n.5 3 3.Potable water circulation Standard pumps (single-head pumps) Pump curves Wilo-TOP-Z Pump curves WiloTOP-Z Wilo-TOP-Z 20/4 AC (EM) Three-phase (DM) v 0 0.5 0 1 [l/s] 0 0.5 2.5 5 7.25 1.5 17. 100 90 80 70 P1 [W] P1 [W] [m/s] 4 Wilo-TOP-Z 20/4 2 0 3. 100 80 60 2 5 3 0.25 [lgpm] 0 1.5 2 0.5 . 80 70 60 60 50 50 40 40 30 0 1 2 3 30 [m 3/h] 4 min.5 1 1.5 2 Wilo-TOP-Z 25/6 Wilo-TOP-Z 25/6 1~230 V .25 1.75 7.5 min.( 3 1 m ax .5 2 2.5 1 10 0 1 [l/s] 0 0. 0 m ) ) mi 1 (2 (2 2 3 0.Rp 3/4 3~400 V .Rp1 6 3~400 V .5 n.5 v 2 2.5 15 [m 3/h] 5 1.5 3 Wilo-TOP-Z 20/4 1~230 V .( 1 (3 ) 0 in ) n.Rp1 6 5 5 H [m ] 4 H [m ] 4 m ax .5 0 7 0.5 15 [l/s] [lgpm] Q max.25 0 2. 100 90 [m 3/h] 4 0.5 220 max. 0 1 0 0.5 15 0 [m 3/h] 5 1. 1 220 290 3 [m/s] 2.25 12.5 2 3 [m/s] 2.5 4 [m/s] 0 4 1 1.5 [l/s] [lgpm] 17. 120 80 1 ) 140 100 0 2.5 4 1 10 12.25 0 2 5 3 3 7.5 (3 5 3 0.5 0 [m 3/h] 4 0.5 Q max. 60 0 1 2 3 4 5 [m 3/h] Subject to change without prior notice 09/2006 WILO AG .5 1 v 1.25 [lgpm] 0 200 180 180 160 160 140 min.5 2.75 7.75 15 Q 110 ) ) 0. 5 1 1.5 10 15 2 20 25 0 [m3/h] [l/s] [lgpm] 2 0.5 10 15 9 [m 3/h] 8 2 20 Q 25 2.5 10 160 max. Systems 3 ~ 400 V .Rp 1 8 8 7 7 6 3~400V .5 2. 150 100 50 50 0 0 0 1 2 3 4 5 6 7 3 9 [m /h] 8 0 1 2 3 4 5 6 7 9 [m 3/h] 8 Wilo-TOP-Z 30/7 Three-phase (DM) v v 0 0.( m 2 in 3 .( 3 ) ) 1 1 0 0 1 0 2 0.Potable water circulation Standard pumps (single-head pumps) Pump curves Wilo-TOP-Z Wilo-TOP-Z 25/10 Three-phase (DM) v 0 0.5 0 5 1 5 6 7 1.5 2.5 10 15 20 Q 25 0 9 [m 3/h] 8 2 30 0 [l/s] 0 [lgpm] 0 2.5 350 1 2 3 4 0. Air-conditioning.Rp11/4 H [m ] Solar thermal AC (EM) ) ) (2 (2 ) m 2 ) in . Switchgears and Control Devices Pump Management Systems 0 100 min. 3 3 3 1 ) ) 4 .5 [m/s] 2 6 6 Wilo-TOP-Z 30/7 Wilo-TOP-Z 30/7 5 5 4 4 m H [m ] 1 3 1 .5 1 1.5 5 1 5 6 7 1.5 [m/s] 3 10 Wilo-TOP-Z 25/10 Wilo-TOP-Z 25/10 9 9 1~230V .( .( 5 ) (3 ) 2 1 1 0 0 1 2 0 3 4 0. 120 P 1 [W] 150 125 5 1.5 2 2.5 [l/s] [lgpm] 30 350 max.Rp 1 6 m ax .5 1 1. 250 P 1 [W] P1 [W] 250 200 150 100 200 min. 80 60 100 40 75 50 20 0 1 2 3 4 5 Wilo Catalogue A1 . 300 min.Circulating pumps in glandless design 6 7 [m3/h] 0 0 1 2 3 4 5 6 291 .5 [m/s] 2 0 0. Cooling AC (EM) 1 (2 4 ) (2 m in .( m in. 300 Potable water circulation 2 ) max.( 5 m ax H [m ] H [m ] Heating.5 2 2. 4 1 140 175 P 1 [W] 1 0 Q 200 0 0 min.5 1 v 1.Rp11/4 1 ~ 230 V .5 5 3 6 15 [m3/h] 7 2 20 [l/s] 25 [lgpm] 7 [m3/h] Q max.( ax ax m 3 Service/Accessories.5 5 3 4 5 1 6 7 1.5 [m/s] 3 0 10 0. DN 40 6 5 3 ) ) (2 ) m (2 in .5 3 [m/s] 0 0.( (2 4 ) (2 m in .5 2 2.( 2 mi n.DN 40 6 0 3 7 7 50 0 2 4 6 8 10 12 14 16 [m3/h] 0 0 2 4 6 8 10 12 Subject to change without prior notice 09/2006 WILO AG . 150 100 50 50 0 0 0 1 2 3 4 5 6 7 9 [m 3/h] 8 0 1 2 3 4 5 6 7 9 [m 3/h] 8 Wilo-TOP-Z 40/7 AC (EM) Three-phase (DM) v v 0 0.5 2 2.5 1 v 1. 150 100 50 292 0 0 350 max. 300 min. 2 3 ) (3 ) ) 1 1 0 0 2 4 6 1 0 8 10 2 10 20 12 14 3 30 Q 350 4 40 50 0 16 [m3/h] [l/s] [lgpm] 4 6 1 8 10 2 10 20 12 14 3 30 4 40 16 [m3/h] [l/s] 50 [lgpm] 14 16 [m3/h] Q max.( m in. ax m H [m ] 4 H [m ] 5 3 3 ~ 400 V .5 [m/s] 3 0 10 0.5 1 1. 250 P 1 [W] P1 [W] 250 200 150 100 200 min.5 2 2. 300 0 [m/s] Wilo-TOP-Z 40/7 1 ~ 230 V .Potable water circulation Standard pumps (single-head pumps) Pump curves Wilo-TOP-Z Wilo-TOP-Z 30/10 AC (EM) Three-phase (DM) v 0 0.5 Wilo-TOP-Z 40/7 4 1 (1 .5 25 350 max.( ax m . 300 [l/s] [lgpm] 30 max.Rp 1¼ 8 8 7 7 6 3~400V .5 2 2.5 25 0 9 [m 3/h] 8 2 ) 350 1 2 3 4 0.5 15 20 Q 9 [m 3/h] 8 2 2. 3 3 3 1 ) ) 4 m 5 ) (3 ) 2 2 1 1 0 0 1 2 0 3 4 0.5 1 1. 250 200 150 100 200 min.5 0 5 6 1 5 10 7 1.Rp 1¼ 6 m ax H [m ] H [m ] [m/s] 3 10 .5 15 20 Q 30 0 [l/s] 0 [lgpm] 0 2.5 Wilo-TOP-Z 30/10 Wilo-TOP-Z 30/10 9 9 1~230V .5 1 1.5 5 1 5 10 6 7 1.( 5 1 ax . 300 250 P1 [W] P1 [W] 2 0 min. Air-conditioning. 600 0 0 0 Q 800 P 1 [W] ) ) .( ax ax H [m ] m m 4 600 500 0 0 5 10 15 20 25 [m3/h] 400 0 5 10 15 20 25 30 35 40 [m3/h] Wilo-TOP-Z 80/10 Solar thermal Three-phase (DM) v 0 0. Systems ma (1 5 ) (2 4 ) mi n.5 Heating.5 1 1.5 1 1.5 2 2. (1 (2 3 (2 H [m ] 1 .DN 50 7 3 ~ 400 V .Circulating pumps in glandless design 60 [m3/h] 293 . Service/Accessories.DN 80 7 6 H [m ] x. 1000 400 25 7 80 Q 1200 max. 900 800 0 10 20 30 40 50 Wilo Catalogue A1 . Switchgears and Control Devices Pump Management Systems P 1 [W] 1300 1200 1100 1000 min.( ) 3 2 ) 2 1 1 0 0 5 10 1 2 0 15 4 3 25 20 5 25 7 6 50 0 [m3/h] [l/s] [lgpm] 75 5 1 2 20 10 3 15 4 40 20 5 6 60 1100 P 1 [W] min.5 [m/s] 3 0 8 0.DN 65 7 6 6 5 5 m 4 in . Cooling Three-phase (DM) 2 2. 9 100 35 10 120 40 [m3/h] 11 [l/s] 140 [lgpm] 900 800 min.5 2 [m/s] 2. 700 200 30 8 max.Potable water circulation Standard pumps (single-head pumps) Pump curves Wilo-TOP-Z Wilo-TOP-Z 50/7 Wilo-TOP-Z 65/10 Three-phase (DM) v v 0 0.5 [m/s] 3 9 Wilo-TOP-Z 80/10 8 3 ~ 400 V .5 9 Wilo-TOP-Z 65/10 Wilo-TOP-Z 50/7 8 3 ~ 400 V .( 0 3 3 Potable water circulation in ) m ) .5 1 1.5 3. (3 ) 3 2 1 0 0 0 10 2 4 0 20 6 50 30 8 40 10 100 12 50 14 150 60 16 [m3/h] 18 [l/s] [lgpm] 200 Q 1500 1400 max. switch mains system voltage on again Terminal diagram D/motor protection D L Mains connection 1~230 V. Motor Data Wilo-TOP-Z Terminal Diagram. see “Service/Accessories”) Internal interruption of a motor phase Interrupt mains system voltage. Motor Data WiloTOP-Z Terminal diagram A/motor protection A PE L N L N L1 PE Mains connection 1~230 V. see chapter “Pump Management Systems Wilo-Control. Planning Guide” Subject to change without prior notice 09/2006 WILO AG . allow motor to cool down. 50 Hz 294 Terminal diagram B/motor protection B L1 PE L2 L3 L1 L2 L3 Mains connection 3~400 V. 50 Hz 3~230 V.Potable water circulation Standard pumps (single-head pumps) Terminal Diagram. 250 V ~ For function. 50 Hz (with optional switching plug 3~230 V) Full motor protection with integrated trip electronics in terminal box for all speed stages Tripping: Reset: All-pole shutdown of motor by integrated tripping electronics Manual reset at terminal box necessary Load capacity of the potential-free NC contact in accordance with VDI 3814 for die collective fault signal (SSM) 1 A. 50 Hz L2 L3 L1 L2 L3 Internal protection against unacceptably high winding temperatures Mains connection 3~400 V. 50 Hz (with optional switching plug 3~230 V) Internal protection against unacceptably high winding temperatures Tripping: Reset: Tripping: Reset: Internal interruption of motor voltage Automatic after motor has cooled down Terminal diagram C/motor protection C WSK WSK PE N SSM L N SSM WSK = Thermal winding contact Full motor protection in all speed stages with optional Wilo-SK 602/ Wilo-SK 622 tripping unit or other switchgears/control devices with WSK connection option Tripping: Reset: External tripping at switchgear/control device Manual reset at switchgear/control device necessary (circuit diagram with SK 602/622. 50 Hz 3~230 V. 310 1. 2500 2 2800 3 min.92 2.720 – 2. 2000 195 .Potable water circulation Standard pumps (single-head pumps) Terminal Diagram.32 1.230 100 .155 70 .25 0.72 0.120 1.100 45 .105 50 .22 0.295 1.5 D D 65/10 (three-phase AC motor) 700 1 max. 2000 375 . 2800 2 2600 3 min. 2440 80 .74 0.32 1.240 120 .68 2..520 240 . 1590 125 .25 – 2 x 13.38 1.55 – 2 x 13.58 1.30 0.72 0.175 85 .35 – 1 x 13.10 0.80 50 .19 – 2 x 13. 2400 210 .69 2.37 0.340 200 . 2700 2 2300 3 min.33 0.105 70 .74 0.55 1.51 – – 8/400 2 x 13.5 C C 40/7 (three-phase AC motor) 180 1 max.60 1.325 170 . Air-conditioning. Systems Rated power Switchgears and Control Devices Pump Management Systems Wilo-TOP-Z.310 125 .5 D D 40/7 (capacitor) 180 1 max.90 0.5 D D 80/10 (three-phase AC motor) 1100 1 max.92 0.1155 865 .35 – – 3.20 – 1 x 13.210 80 .390 – 1.145 70 .56 – – 5/400 1 x 13.60 1. 2050 105 .80 – 0.55 – 2 x 13. 2450 2 1880 3 min.5 B B 25/6 (capacitor) 100 1 max.95 – 0.62 1.840 515 .15 0. 2200 1290 .77 0.50 – 0.320 145 .76 0.5 D D 30/7 (capacitor) 90 1 max.5 B B 30/10 (capacitor) 180 1max. 2700 2 2600 3 min.44 0.06 1. 2400 240 . 2800 2 2500 3 min. 1260 140 . Note: 3~230 V only with optional switching plug (accessory) Wilo Catalogue A1 .5/400 1 x 13.5 A A 25/6 (three-phase AC motor) 100 1 max.310 125 .5 D D 50/7 (three-phase AC motor) 350 1 max.5 C C 30/10 (three-phase AC motor) 180 1 max. 2100 95 .1050 580 .45 0.91 – 2 x 13.80 0.65 – – 5/400 1 x 13.56 2. 2700 2 2350 3 min. 2000 175 . 2700 2 2400 3 min.230 100 .180 – 0.51 – – 8/400 2 x 13.175 – 0.68 5.680 280 . Cooling Capacitor Potable water circulation Power Current at consumption 1~230 V 3~400 V 3~230 V Solar thermal Stage/speed Service/Accessories.38 0.5 A A 20/4 (three-phase AC motor) 60 1 max.77 0. 2790 2 2600 3 min. 2850 2 2650 3 min.110 0.315 150 .65 35 . Always refer to name plate data! Current I: On-site thermal overload settings.21 0.42 1.33 0.15 0. 2700 2 2500 3 min.40 0.200 115 .54 – – 8/400 2 x 13.Circulating pumps in glandless design 295 .175 – 0.70 0.30 4.19 2.5 C C 25/10 (three-phase AC motor) 180 1 max.diagram connection tion P2 n P1 I – PG – – [W] [1/min] [W] [A] [PF/VDB] – – – 20/4 (capacitor) 60 1 max.50 0.20 0. 2700 2 2400 3 min. 2000 175 .62 1.335 170 . 2400 210 .55 – 2 x 13.43 0. 2100 135 ..5 B B 25/10 (capacitor) 180 1 max.26 – 1 x 13.1440 1055 .135 60 .5 A A 30/7 (three-phase AC motor) 90 1 max. 2500 760 .45 0.165 100 . 2700 2 2850 3 min.80 0.35 0.295 1.5 D D Heating.42 0.62 1.58 1.32 1.06 3.315 150 .330 175 .60 0.65 0. 2390 2 1810 3 min. Motor Data Wilo-TOP-Z Motor data Threaded Motor Terminal cable protec.00 0.940 – 2.43 0. 2700 2 2300 3 min. Weights Wilo-TOP-Z Dimension drawing A Dimension drawing B Rp Pg Rp Pg l0 l0 b3 b3 Dimensions. see Planning Guide Permitted installation position. see Planning Guide Dimension drawing C Dimension drawing D R 1/8 Rp Pg Pg Pg l0 l0 b3 b3 Pg b1 a1 G a2 b1 b2 b2 a1 b2 a2 b2 Permitted installation positions. see Planning Guide Dimension drawing E Dimension drawing F n x Ø d1 n x Ø d2 l1 l1 ØD Øk Ød DN ØD Ø k L2 Ø k L1 Ød DN 296 R 1/8 n x Ø dL Subject to change without prior notice 09/2006 WILO AG .Potable water circulation Standard pumps (single-head pumps) Dimensions. Weights WiloTOP-Z G b2 a1 G a1 b1 b2 a2 b1 l1 a2 b2 l1 b2 Permitted installation position. see Planning Guide Permitted installation position. 5 D 95 130 255 135 159 119 28/30 D a1 a2 l1 b1 b2 b3 [mm] 2 Potable water circulation Wilo-TOP-Z. Weights Flange dimensions Flange Nominal diameter – DN – – 40/7 Combination flange PN 6/10 (flange PN 16. Switchgears and Control Devices Pump Management Systems Service/Accessories..5 40/7 DN 40 – 250 46 50/7 DN 50 – 280 63 65/10 DN 65 – 340 80/10 DN 80 – 360 G Pump dimensions I0 Weight about Dimension drawing PN 6/10 – [kg] – 92 3..7 C 66 88 92 5.5 92 102 6.. drilled in accordance with EN 1092-2) 80/10 Pump flange dimensions ØD Ød Øk Ø kL1/kL2 Dimension drawing n x Ø dL n x Ø dL1/dL2 – [pcs.5 92 102 6. x mm] – 100/110 4 x 14/19 E 102 110/125 4 x 14/19 E 185 122 130/145 4 x 14/19 E 80 200 138 150 4 x 19 F 80 200 138 160 8 x 19 F [mm] Solar thermal Wilo-TOP-Z.5 68. in accordance with DIN 2533) 50 165 65/10 Combination flange PN 6/10 (flange PN 16. Weights Wilo-TOP-Z Pipe connection/ Nominal diameter Thread [Rp/DN] G – – 20/4 Rp 3/4 G 11/4 150 30 54 162 50 70 25/6 Rp 1 G 11/2 180 30 54 162 50 25/10 Rp 1 11/ 180 52 72. in accordance with DIN 2533) 40 150 88 50/7 Combination flange PN 6/10 (flange PN 16.Circulating pumps in glandless design 297 . in accordance with DIN 2533) 65 Flange PN 6 (designed to PN 16 as per DIN 2531) Flange PN 16 (as per DIN 2533.1 A 70 92 3.Potable water circulation Standard pumps (single-head pumps) Dimensions..3 A 68. Systems n = No. Air-conditioning. Heating. of bolt holes Wilo Catalogue A1 . Cooling Dimensions.5 171.5 30/7 Rp 11/4 G2 180 34 64 172 30/10 Rp 11/4 G2 180 52 72.5 B 171.7 C 72 193 78 97 102 11 D 82 225 91 119 110 16 D 79 100 256 118 136 119 25. max. [1/min] 1450/2900 • = available. [°C] Installation in closed buildings Outdoor installation 10 -8 up to +110 40 • Special version at additional charge Pipe connections Screwed connection Flange connection (groove and tongue-faced flange. max. [bar] Temperature range [°C] Ambient temperature. DIN 2445) Flange version G 1 1/2 – PN10 Nominal connection diameter DN – Flange with pressure-measurement connections – Materials Pump housing and lantern Impeller Shaft Mechanical seal Other mechanical seals 1.4571 ceramic/graphite/EPDM – Electrical connections (other versions on request) Mains connection 3~ [V/Hz] 400/50 Mains connection 1~ [V/Hz] 230/50 Speed. – = not available 298 Subject to change without prior notice 09/2006 WILO AG .-% glycol and fluid temperature d 40 °C) • Cooling and cold water • Hot water – Heat transfer oil – Potable water and water for food businesses in accordance with TrinkwV 2001 • Permitted field of application Nominal pressure. max.Potable water circulation Standard pumps (single-head pumps) Technical Data Wilo-VeroLine-IP-Z Technical Data WiloVeroLineIP-Z Wilo-VeroLine-IP-Z Approved fluids (other fluids on request) Heating water (In accordance with VDI 2035) • Water-glycol mixture (for 20-40 Vol.4306 Noryl 1. Potable water circulation Standard pumps (single-head pumps) Technical Data Wilo-VeroLine-IP-Z Wilo-VeroLine-IP-Z – Protection class IP 44 (motor) IP 54 (terminal box) Insulation class F Motor protection required on-site • Speed control – Motor winding to 3 kW Motor winding from 4 kW 3~230 V'/400VY. Cooling Motor/electronics Installation options Pipe mounting (up to 15 kW motor power) • Bracket mounting – Switchgears and Control Devices Pump Management Systems Service/Accessories.Circulating pumps in glandless design 299 . – = not available Wilo Catalogue A1 . 50 Hz – Potable water circulation Integrated full motor protection (see accessories for necessary tripping unit) Heating. Systems Solar thermal • = available. Air-conditioning. Potable water circulation Standard pumps (single-head pumps) Pump curves Wilo-VeroLine-IP-Z Pump curves WiloVeroLineIP-Z Wilo-VeroLine-IP-Z 25/2.5 10 Q 5 6 1 15 20 [m3/h] [l/s] [lgpm] 0 0 0 0 1 2 0.5 5 3 4 0.25/6 1~230 V 3~230/400 V v 0 1 v 2 3 [m/h] 0 6 5 [m/s] IP- Z2 IP- Z2 5/6 4 5/6 3 H[m] H[m] 3 Wilo-VeroLine-IP-Z 25/2 Wilo-VeroLine-IP-Z 25/6 5 4 2 3 2 IP-Z IP-Z 25/2 1 25/ 2 1 0 0 0 300 2 6 Wilo-VeroLine-IP-Z 25/2 Wilo-VeroLine-IP-Z 25/6 0 1 1 2 0.25/6 Wilo-VeroLine-IP-Z 25/2.5 5 3 4 0.5 10 Q 5 6 1 15 20 [m3/h] [l/s] [lgpm] Subject to change without prior notice 09/2006 WILO AG . 12 – 0. 50 Hz Terminal diagram B 3~400 V Y 3~230 V ' U1 V1 W1 L1 L2 =Y =' Potable water circulation unbroken line dashed line W2 U2 V2 L3 PE Three-phase AC motor 3~230/400 V. 50 Hz Motor data Rated power p2 Nominal current (approximately) IN 1~230 V [W] IN 3~230 V IN 3~400 V [A] Capacity Rated motor speed Terminal diagram C n – [µF] [1/min] – A 25/2 (1~230 V) 0. Air-conditioning. Service/Accessories.38 – 2850 B Solar thermal Wilo-VeroLine-IP-Z.. Systems Note motor type label data! Switchgears and Control Devices Pump Management Systems Terminal Diagrams.09 – 0.05 – – 4. Motor Data WiloVeroLineIP-Z Wilo Catalogue A1 .0 1450 25/2 (3~400 V) 0. Cooling C2 C1 N L C PE Single-phase AC motor 1~230 V.3 2850 A 25/6 (3~400 V) 0.15 – – 6.Potable water circulation Standard pumps (single-head pumps) Terminal Diagrams.66 0..10 1. Motor Data Wilo-VeroLine-IP-Z Terminal diagram A With built-in capacitor N L1 Heating.29 – 1450 B 25/6 (1~230 V) 0.18 1.50 0.Circulating pumps in glandless design 301 . .. Weights Wilo-VeroLine-IP-Z.5 25/6 (3~400 V) 25 180 250 241 213 136 148 92 58 – 115 4. Weights Wilo-VeroLine-IP-Z Dimension drawing a 1~230 V a1 f 3~230/400 V e e e a2 b Øg l0 G½" x G2 l1 c Dimensions.5 Subject to change without prior notice 09/2006 WILO AG .Potable water circulation Standard pumps (single-head pumps) Dimensions.5 25/6 (1~230 V) 25 180 250 241 213 136 148 92 58 82 115 5. Weights WiloVeroLineIP-Z G1½ Dimensions. Nominal diameter DN Dimensions l0 l1 a a1 a2 c e f Øg [mm] – 302 b Weight about – [kg] 25/2 (1~230 V) 25 180 250 241 213 136 148 92 58 82 115 5.5 25/2 (3~400 V) 25 180 250 241 213 136 148 92 58 – 115 4. Solar thermal Contents High-Efficiency Pumps Wilo-Stratos ECO-ST 304 Series overview 304 Heating, Air-conditioning, Cooling Solar thermal Standard Pumps Equipment/Function 306 Technical Data 308 Pump Curves 310 Terminal diagram, motor data 311 Dimensions, Weights 312 Wilo-Star-ST (SolarStar) Series overview Potable water circulation Wilo-Stratos ECO-ST 314 314 Wilo-Star-ST (SolarStar) 316 Technical Data 318 Pump Curves 320 Terminal Diagrams, Motor Data 322 Dimensions, Weights 323 Switchgears and Control Devices Pump Management Systems Service/Accessories, Systems Solar thermal Equipment/Function Wilo Catalogue A1 - Circulating pumps in glandless design 303 Solar thermal High-efficiency pumps (single-head pumps) Series overview Wilo-Stratos ECO-ST H [m] Series: Wilo-Stratos ECO-ST Wilo-Stratos ECO-ST 5 15( 25) 4 /1- 5 3 2 Ne w 304 ! mme ogra r p e in th > Single-head pumps: • Glandless circulating pumps with screwed connection > Application: • High-flow volume and low-flow volume solar thermal systems 1 0 0 0,5 1 1,5 2 2,5 Q[m³/h] Subject to change without prior notice 09/2006 WILO AG Solar thermal High-efficiency pumps (single-head pumps) Series overview Wilo-Stratos ECO-ST > Additional information: • Planning Guide: . . . . . . . . . . . . . . . . . . • Equipment/Function: . . . . . . . . . . . . . • Technical Data: . . . . . . . . . . . . . . . . . . • Pump Curves: . . . . . . . . . . . . . . . . . . . . • Terminal Diagrams, Motor Data: . . . • Dimensions, Weights:. . . . . . . . . . . . . • Service/Accessories: . . . . . . . . . . . . . . Page: 6/29 306 308 310 311 312 325 Switchgears and Control Devices Pump Management Systems Service/Accessories, Systems Solar thermal Potable water circulation > Product advantages: • Pump housing with wrench attachment point • Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation • Minimum electrical power consumption: only 5.8 W • BA linkup For linkage to external monitoring units (e.g. building automation BA or DDC installations) Heating, Air-conditioning, Cooling Series: Wilo-Stratos ECO-ST Wilo Catalogue A1 - Circulating pumps in glandless design 305 Solar thermal High-efficiency pumps (single-head pumps) Equipment/Function Wilo-Stratos ECO-ST Wilo-Stratos ECO-ST Operating modes Speed-stage switching – Manual control mode (n=constant) • '-c for constant differential pressure • '-v for variable differential pressure • '-T for temperature-prompted differential pressure – Manual functions Setting the operating mode • Setting the differential-pressure setpoint • Setting to “Autopilot” (automatic setback mode) • Setting the pump to ON/OFF – Setting the speed (manual setting mode) • Setting the speed stages – Automatic functions Stepless power adjustment depending on the operating mode • “Autopilot” automatic setback mode • Deblocking function • Soft start • Safety control • Full motor protection with integrated trip electronics – External control functions Control input “Overriding Off” • Control input “Overriding Min” – Control input “Analogue in 0- 10 V” (remote speed adjustment) • Control input “Analogue in 0- 10 V” (remote setpoint adjustment) • Signal and display functions 306 Single/collective fault signal (potential-free NC contact) – Collective fault signal (potential-free NC contact) • Individual run signal (potential-free NO contact) – Thermal winding contact (WSK, potential-free NC contact) – Fault light • Direction-of-rotation telltale lamp – LC display for showing pump data and fault codes – Subject to change without prior notice 09/2006 WILO AG Solar thermal High-efficiency pumps (single-head pumps) Equipment/Function Wilo-Stratos ECO-ST Wilo-Stratos ECO-ST Infrared interface for wireless data exchange with IR-Monitor (see IR-Monitor function table) – PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules – Serial digital LON interface for connection to a LONWORKS network – Heating, Air-conditioning, Cooling Data exchange Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration) – Addition operation (efficiency-optimised peak-load cut-in and out) – Potable water circulation Twin-head pump management (twin-head pump or 2 single-head pumps) Double switchover valve in pump housing – Cable entry possible on both sides • Wilo quick connection with spring clips • Integrated air extraction fitting for automatic rapid ventilator Rp 3/8 – Plug-in slot for optional expansion with WiloIF-Moduls – Blocking current-proof motor • Including seals for threaded connection (loose) • Including installation and operating instructions • Including thermal insulation – Including washers for flange bolts (for connections with nominal connection diameters DN 32 mm - DN 65 mm) – Including 1.8 m power cable with grounding plug – Integrated non-return valve – Integrated ball shutoff valve – Including time switch – Service/Accessories, Systems • Switchgears and Control Devices Pump Management Systems Wrench attachment point on pump body Solar thermal Equipment/Scope of delivery Wilo Catalogue A1 - Circulating pumps in glandless design 307 Solar thermal High-efficiency pumps (single-head pumps) Technical Data Wilo-Stratos ECO-ST Wilo-Stratos ECO-ST... 15/1-5-130 25/1-5 25/1-5-RG Heating water (In accordance with VDI 2035) • • • Water/glycol mixtures (max. 1:1; mixtures with more than 20 % glycol content require rechecking of the pumping data) • • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – – 5 5 5 2,5 2,5 2,5 + 15 to + 110 + 15 to + 95 + 15 to + 110 + 15 to + 95 + 15 to + 110 + 15 to + 95 Temperature range for utilisation in potable water circulation systems at max. ambient temperature +40 °C [°C] at max. ambient temperature +40 °C in shortterm operation 2 h [°C] – – – – – – Maximum permissible total hardness in potable watercirculation systems [°d] – – – Standard version with nominal pressure, p max [bar] 10 10 10 Special version with nominal pressure, pmax [bar] – – – thread connection ½ 1 1 Nominal flange diameter 15 25 25 Flange for mating flange PN 6, standard version – – – Flange for mating flange PN 16, special version – – – Combination flange PN 6/10 for mating flange PN 6 and PN 16, standard version – – – Support-bracket mounting (with horizontal shaft only), standard version – – – Support-bracket mounting (with horizontal shaft only), special version – – – Mains connection 1~ [V], standard version 230 230 230 Mains connection 3~ [V], standard version – – – Mains supply connection 3~ [V] , with optional switching plug – – – Mains frequency [Hz] 50 50 50 Approved fluids (other fluids on request) Performance Maximum delivery head [m] Flow volume max. [m3/h] Permitted field of application Temperature range for utilisation in heating, ventilation & air conditioning systems at max. ambient temperature +25 °C [°C] at max. ambient temperature +40 °C [°C] Pipe connections Electrical connection 308 Subject to change without prior notice 09/2006 WILO AG Solar thermal High-efficiency pumps (single-head pumps) Technical Data Wilo-Stratos ECO-ST 15/1-5-130 25/1-5 25/1-5-RG EN 61800-3 EN 61800-3 EN 61800-3 Emitted interference EN 61000-6-3 EN 61000-6-3 EN 61000-6-3 Immunity to interference EN 61000-6-2 EN 61000-6-2 EN 61000-6-2 Pulse-pack control Pulse-pack control Pulse-pack control Protection class IP 44 IP 44 IP 44 Insulation class F F F Grey cast iron (EN-GJL-200) Grey cast iron (EN-GJL-200) Red bronze (CC 491K) as per DIN EN 1982, in accordance with TrinkwV 2001 Heating, Air-conditioning, Cooling Wilo-Stratos ECO-ST... Motor/electronics Electromagnetic compatibility Power electronics Pump housing Impeller Potable water circulation Materials Plastic (PP - 40% GF) Shaft Stainless steel Bearing Metal-impregnated carbon Minimum suction head at suction branch [m] for the prevention of cavitation at water delivery temperature 0.5 0.5 0.5 95 °C 3.0 3.0 3.0 110 °C 10.0 10.0 10.0 Switchgears and Control Devices Pump Management Systems Service/Accessories, Systems Solar thermal 50 °C Wilo Catalogue A1 - Circulating pumps in glandless design 309 Solar thermal High-efficiency pumps (single-head pumps) Pump curves Wilo-Stratos ECO-ST Wilo-Stratos ECO-ST 15(25)/1-5 0 6 0,2 0,4 0,2 0 0,6 1,0 0,8 0,4 Wilo-Stratos ECO-ST 15(25)/1-5 0,6 1,2 0,8 1,4 Rp 1 Rp 1¼ 0 [m/s] 6 0,2 0,4 0,2 0 0,6 1,2 0,8 1,4 Rp 1 Rp 1¼ [m/s] 1 ~ 230 V - Rp 1/ Rp 1¼ 1 ~ 230 V - Rp 1/ Rp 1¼ 5 p-c p-v 4 m H [m] 4 3 ax . H [m] 0,6 Wilo-Stratos ECO-ST 15(25)/1-5 Wilo-Stratos ECO-ST 15(25)/1-5 5 1,0 0,8 0,4 3 2 2 . max 1 1 0 0 0 0,5 0 2 1 2 1,5 0,4 0,2 4 Q 70 6 2,5 0,6 [m³/h] [l/s] 8 [lgpm] 0 2 1 2 1,5 0,4 0,2 50 3m 4m 2 30 5 P1 [W] P1 [W] max. 40 m m 1m 4 0,5 1 1,5 max. 40 Q 6 2,5 0,6 [m³/h] [l/s] 8 [lgpm] 5 2,5 [m³/h] 0 0 m m 1m min. 10 2 3m 4m 2 30 20 min. 10 0 0 0,5 60 50 20 0 0 0 70 60 310 min. min. 0,5 1 1,5 2 2,5 [m³/h] Subject to change without prior notice 09/2006 WILO AG Solar thermal High-efficiency pumps (single-head pumps) Terminal diagram, Motor Data Wilo-Stratos ECO-ST L N PE SSM Ext. off Heating, Air-conditioning, Cooling Terminal diagram In 0~10V 1~ 230 V, 50 Hz Single-phase AC motor (EM), 2-pole, 1~230 V, 50 Hz Wilo-Stratos ECO-ST... Speed [1/min] [1/min] Power consumption Current max. Motor protection Threaded cable connection p1 I - PG [W] [A] - 1x7/1x9/1x11 1400 - 3500 5.8 - 59 0.46 25/1-5 1400 - 3500 5.8 - 59 0.46 not necessary (blocking currentproof) 1x7/1x9/1x11 25/1-5-RG 1400 - 3500 5.8 - 59 0.46 not necessary (blocking currentproof) 1x7/1x9/1x11 Switchgears and Control Devices Pump Management Systems Service/Accessories, Systems Solar thermal 15/1-5-130 not necessary (blocking currentproof) Potable water circulation Motor data Wilo Catalogue A1 - Circulating pumps in glandless design 311 8 92.0 25/1-5 1 1½ 180 96 90 78 50 60 32.5 77..3 3. Weights Wilo-Stratos ECO-ST. 312 Screwed Thread connection Rp G - - Dimensions l0 l1 l3 l4 l5 a a2 Weight about b1 b2 b3 b4 b5 [mm] [kg] 15/1-5-130 ½ 1 130 96 90 78 50 60 32.8 92.0 25/1-5-RG 1 1½ 180 96 90 78 50 60 32. Weights Wilo-Stratos ECO-ST Dimension drawing b1 b5 G I0 b4 l3 b3 I4 a2 b2 I5 I1 Dimensions.0 Subject to change without prior notice 09/2006 WILO AG .3 3.5 77.Solar thermal High-efficiency pumps (single-head pumps) Dimensions.5 77.5 184.5 73 107.8 92.5 184.5 184..5 73 107.5 73 107.3 3. Cooling Solar thermal High-efficiency pumps (single-head pumps) Wilo Catalogue A1 .Circulating pumps in glandless design 313 . Air-conditioning.Switchgears and Control Devices Pump Management Systems Service/Accessories. Systems Solar thermal Potable water circulation Heating. Solar thermal Standard pumps (single-head pumps) Series overview Wilo-Star-ST (SolarStar) H[m] Series: Wilo-Star-ST (SolarStar) Wilo-Star ST 10 9 ST 20 8 /11 7 ST 20/9 6 5 4 3 2 1 0 314 0 0.5 > Single-head pumps: • Circulating pumps with screwed connection > Application: • Solar thermal systems ST 25 ST 25/6 /7 ST 25/4 1 1.5 2 2.5 Q[m3/h] Subject to change without prior notice 09/2006 WILO AG . . . . . . • Pump curves: . . . . . . . . . . . . . . . . . . . . . . . . • Dimensions. . . . . Systems Solar thermal Potable water circulation > Product advantages: • Special hydraulics for utilisation in solar thermal systems • Up to 30% lower current consumption • Pump housing with wrench attachment point • Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation Heating. . . . . . . . . . . Cooling Series: Wilo-Star-ST (SolarStar) Wilo Catalogue A1 . . . . .Circulating pumps in glandless design 315 . Air-conditioning. . Weights:. . . . .Solar thermal Standard pumps (single-head pumps) Series overview Wilo-Star-ST (SolarStar) > Additional information: • Planning Guide: . . • Service/Accessories: . . . . . . • Technical Data: . . . Motor Data: . . . . . . . . . . . . . • Terminal Diagrams. . . . . . . • Equipment/Function: . . . . . . . . . . . . . . Page: 6 316 318 320 322 323 325 Switchgears and Control Devices Pump Management Systems Service/Accessories. . . 10 V” (remote speed adjustment) – Control input “Analogue in 0 .Solar thermal Standard pumps (single-head pumps) Equipment/Function Wilo-Star-ST (SolarStar) Wilo-Star ST (SolarStar) Operating modes Speed-stage switching • Manual control mode (n=constant) – 'p-c for constant differential pressure – 'p-v for variable differential pressure – 'p-T for temperature-prompted differential pressure – Manual functions Setting the operating mode – Setting the differential-pressure setpoint – Setting to “Autopilot” (automatic setback mode) – Setting the pump to ON/OFF – Setting the speed (manual setting mode) • Setting the speed stages 3 Automatic functions Stepless power adjustment depending on the operating mode – “Autopilot” automatic setback mode – Deblocking function – Soft start – Safety control – Full motor protection with integrated trip electronics – External control functions Control input “Overriding Off” – Control input “Overriding Min” – Control input “Analogue in 0.10 V” (remote setpoint adjustment) – Signal and display functions Single fault signal (potential-free NC contact) – Collective fault signal (potential-free NC contact) – Single/collective run signal (potential-free NO contact) – Thermal winding contact (WSK. – = not available 316 Subject to change without prior notice 09/2006 WILO AG . potential-free NC contact) – Fault light – Direction-of-rotation telltale lamp – LC display for showing pump data and fault codes – • = available. – = not available Wilo Catalogue A1 .DN 65 nominal connection diameters) – Including 1.8 m power cable with grounding plug – Integrated non-return valve – Integrated ball shutoff valve – Including time switch – Service/Accessories. Systems Double switchover valve in pump housing Solar thermal (only for nominal diameter DN 25) Switchgears and Control Devices Pump Management Systems • = available.Solar thermal Standard pumps (single-head pumps) Equipment/Function Wilo-Star-ST (SolarStar) Wilo-Star ST (SolarStar) Infrared interface for wireless data exchange with IR-Monitor – PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules – Serial digital LON interface for connection to a LONWORKS network – Heating. Air-conditioning.Circulating pumps in glandless design 317 . Cooling Data exchange Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration) – Addition operation (efficiency-optimised peak-load cut-in and out) – Potable water circulation Twin-head pump management (twin-head pump or 2 single-head pumps) Equipment/Scope of delivery Wrench attachment point on pump body • – Cable entry possible on both sides • Quick connection with spring clips • Integrated air extraction fitting for automatic rapid ventilator Rp 3/8 – Plug-in slot for optional expansion with WiloIF-Moduls – Blocking current-proof motor • Including seals for threaded connection (loose) • Including installation and operating instructions • Including thermal insulation – Including washers for flange bolts (for DN 32 . . with optional switching plug – – – – – Mains frequency [Hz] 50 50 50 50 50 • = available.. standard version – – – – – Mains connection 3~ [V]. ambient temperature +25 °C [°C] at max...) Rp 1 (ST 25 . special version – – – – – 230 230 230 230 230 Pipe connections Electrical connection Mains connection 1~ [V].) Rp 1 (ST 25 ..) Rp 1/2 Filler connection [G. 1:1.. standard version – – – – – Mating flange for PN 16 flange... ambient temperature +40 °C [°C] Temperature range for utilisation in potable water circulation systems at max.. (SolarStar) 20/4 25/4 20/6 25/6 20/7 25/7 20/9 20/11 Heating water (In accordance with VDI 2035) – – – – – Water/glycol mixtures (max..5 4 2 2 Approved fluids (other fluids on request) Performance Maximum delivery head [m] Flow volume max.) Rp 1 (ST 25 . ventilation and A/C systems at max..) Rp 1 (ST 25 . special version – – – – – Combination flange PN 6/10 for mating flange PN 6 and PN 16...) Rp 1/2 (S T20. – = not available 318 Subject to change without prior notice 09/2006 WILO AG .. [m3/h] Permitted field of application Temperature range for utilisation in heating. standard version – – – – – Support-bracket mounting (with horizontal shaft only).Solar thermal Standard pumps (single-head pumps) Technical Data Wilo-Star-ST (SolarStar) Wilo-Star-ST.... ambient temperature +40°C [°C] – -10 to +110 (in short-term operation 2 h: +120) – – – – – Maximum permitted total hardness in potable water circulation systems [°d] – – – – – Standard version for operating pressure pmax [bar] 10 10 10 10 10 Special version for operating pressure pmax [bar] – – – – – Screwed connection Rp/G Rp 1/2 (S T20.) Rp 1/2 (S T20. standard version Mains connection 3~ [V]. inside] – – – – – Nominal connection diameter flange DN – – – – – Flange for mating flange PN 6.. mixtures with more than 20 % glycol content require rechecking of the pumping data) • • • • • Potable water and water for food businesses in accordance with TrinkwV 2001 – – – – – 5 6 7 10 12 3 3.) Rp 1/2 (S T20. standard version – – – – – Support-bracket mounting (with horizontal shaft only). 5 0.5 0. cataphoretic painting Impeller Polypropylene Shaft Stainless steel (X40 Cr13) Bearing Carbon Minimum suction head [m] at water delivery temperature of 50 °C 0.. – = not available Wilo Catalogue A1 . Systems Solar thermal • = available. Air-conditioning.5 0. (SolarStar) Electromagnetic compatibility Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 Power electronics – – – – – Radio interference suppression level N N N N N Protection class IP 44 IP 44 IP 44 IP 44 IP 44 Insulation class F F F F F Potable water circulation Motor/electronics Materials Pump housing Grey cast iron (EN-GJL-200).5 0..5 at water delivery temperature of 95 °C 3 3 3 3 3 at water delivery temperature of 110 °C 10 10 10 10 10 Switchgears and Control Devices Pump Management Systems Service/Accessories.Solar thermal Standard pumps (single-head pumps) Technical Data Wilo-Star-ST (SolarStar) 20/4 25/4 20/6 25/6 20/7 25/7 20/9 20/11 – – – – – Heating. Cooling Wilo-Star-ST.Circulating pumps in glandless design 319 . 5 [m/s] 2. in 1 0 0 0 1. Rp 1 4 v 0 2.0 2.0 [m/s] 1. 4 3 2 2 m 1 mi n. ST 25/7 0 1.5 2.3 80 min.0 0 [lgpm] 2.75 1.0 2. max 80 P1[W] P1[W] 60 60 min.8 Q 140 max.0 2.5 1 [m/s] 1.0 0.5 0. 3 mi n.0 1.6 2.5 5 0 0 [m3/h] 3.Rp 1/2.25 0.4 0.0 [m/s] 1. 80 60 60 min 40 40 0 320 1.0 0.Rp 1/2.Rp 1/2.5 1 1.0 0.5 0.0 Wilo-Star ST 20/9 v 0 v 1.5 Wilo-Star ST 20/4 ST 25/4 1~230 V .0 0.5 [l/s] 1.0 1.75 0. H[m] H[m] [m3/h] 3.2 0.75 10 0 [l/s] 1.5 12 Wilo-Star ST 20/9 1~230 V .5 0.5 0. 40 min 40 20 0 2.0 0.6 0.2 1.0 2.0 Wilo-Star ST 20/7. Rp 1 1 ~ 230 V .Rp 1/2 10 ma 5 x.0 0.0 20 [m3/h] 3.4 2 0. Rp 1 H[m] 5 m ax H[m] 3 ma x. ST 25/6 v 0 1.5 2 2.5 5 1.0 10 0 [l/s] [lgpm ] 0 0 0 Q 120 in 0.1 0.5 7 0 Wilo-Star ST 20/7 ST 25/7 6 0.0 3.25 0.5 7 Wilo-Star ST 20/6 ST 25/6 6 1~230 V . ST 25/4 Wilo-Star ST 20/6.0 1.0 0.0 0.7 [m3/h] [l/s] [lgpm] 0.0 0. 2 4 1 2 m 0 0 0 1.5 [m3/h] Subject to change without prior notice 09/2006 WILO AG .5 5 0 [m3/h] 3. P1[W] 100 P1[W] 1 0.25 5 0 Q 80 [m3/h] 3. 120 100 max.0 8 4 m 6 ax .Solar thermal Standard pumps (single-head pumps) Pump curves Wilo-Star-ST (SolarStar) Wilo-Star ST 20/4.0 10 [lgpm] Q 100 max.0 [m3/h] 20 0 0. 6 2.5 0.5 1 1.5 0.2 1.6 0.5 0.5 [m/s] 12 Wilo-Star ST 20/11 1 ~ 230 V .2 1 0.5 1 1.8 Q 180 160 max. Air-conditioning. 140 P1[W] 120 100 min 80 60 0. Systems Solar thermal 0 Wilo Catalogue A1 . 6 4 0 Potable water circulation m in 2 0 0 0 0.5 2 2.4 0.5 [m3/h] Switchgears and Control Devices Pump Management Systems Service/Accessories.1 0.Rp 1/2 10 8 m H[m] ax . Cooling Wilo-Star ST 20/11 v 0 0.Circulating pumps in glandless design 321 .5 0.7 [m3/h] [l/s] [lgpm] 0.4 2 0.3 0.Solar thermal Standard pumps (single-head pumps) Pump curves Wilo-Star-ST (SolarStar) Heating. 55 0.36 0.32 0. 50 Hz.29 3.110 62 .1~230 V.48 0.5/400 11 not necessary (blocking currentproof) 2100 1600 1100 88 .63 34 .35 0.78 45 .. Motor Data Wilo-Star-ST (SolarStar) Terminal diagram L N PE Single-phase AC motor (EM) 2-pole . with integrated capacitor Motor data Wilo-Star-ST.6/400 11 not necessary (blocking currentproof) 2700 2500 2000 92 .28 0..38 0.0/400 11 not necessary (blocking currentproof) 2500 2100 1500 68 .0/400 11 not necessary (blocking currentproof) 2100 2500 1500 125 .75 0.44 0.165 97 .110 62 .20 2.21 0.35 2.84 44 .25 3.65 38 .82 46 .28 0.Solar thermal Standard pumps (single-head pumps) Terminal Diagrams.48 27 .50 0.63 0.72 0.15 2.115 67 .6/400 11 not necessary (blocking currentproof) 25/4 20/4 22 13 7 max 25/6 20/6 37 22 12 max 25/7 20/7 60 22 7 max 44 25 14 max 20/9 max 20/11 61 34 18 min min min min min Always refer to name plate data! 322 Subject to change without prior notice 09/2006 WILO AG .50 0. Rated power Stage/speed Power consumption Current Capacitor Threaded cable connection Motor protection – P2 n P1 I – PG [W] [1/min] [W] [A] [PF/VDB] – – 2100 1600 1100 55 . 6 Solar thermal Wilo-Star-ST.9 A 25/7 Rp 1 1 1/2 91 109 76 2.0 B Switchgears and Control Devices Pump Management Systems Service/Accessories. Cooling Dimension drawing A G 3 53.2 l1 130.9 A 20/9 Rp 1/2 1 20/11 Rp 1/2 1 B 4.5 G 141.4 Potable water circulation 33 G (Rp) 92. Weights Pipe connection/ Nominal diameter Thread [Rp/DN] G – – Pump dimensions I0 l1 Weight about b3 [mm] Dimension drawing – – [kg] – 20/4 Rp 1/2 1 79 97 73 2. Wilo Catalogue A1 . Air-conditioning.8 90 PG 11 90 90 (130) 180 180 b3 l0 91 (79) 22.45 A 25/6 Rp 1 1 1/2 79 97 73 2. Systems See dimension drawing 3. Weights Wilo-Star-ST (SolarStar) Dimension drawing B 100 Heating..43 A 25/4 Rp 1 1 1/2 79 97 73 2..43 A 20/6 Rp 1/2 1 79 97 73 2.5 (129) 67.Circulating pumps in glandless design 323 .7 54 78.45 A 20/7 Rp 1/2 1 91 109 76 2.5 Dimensions.Solar thermal Standard pumps (single-head pumps) Dimensions. Solar thermal Standard pumps (single-head pumps) 324 Subject to change without prior notice 09/2006 WILO AG . Service/Accessories Contents Wilo-TOP Motor Technology 326 Circuit diagrams 328 Switching plug/servicing apparatus 331 Threaded Pipe Unions 332 Adapter Fittings Wilo-(R). Cooling Service/Accessories Wilo Catalogue A1 .Circulating pumps in glandless design 325 . Wilo-(F) 334 Pump Thermal Insulation 336 337 Wilo-TOP Modular Concept (Motor-Modules) 340 Switchgears and Control Devices Pump Management Systems Service/Accessories. Air-conditioning. Systems Solar thermal Potable water circulation Cold water insulation for pumps Wilo-ClimaForm Heating. Wilo-(RF). ±10 %. 50 Hz also permitted. starting with P2 = 350 W. electrical operating conditions in accordance with VDE 0160 are to be observed (for details. long service life and ease of handling during service work. Electrical connection Wilo-TOP-S. This applies for the pump types Wilo-TOP-S/-SD Wilo-Z Wilo-RL Wilo-SE/SE-TW in single-phase as well as in three-phase versions with rated motor power 50 W d P2 d100 W. 50 Hz. ±10 %.Single-phase AC motor 1~230 V. The so-called “Cold Motor” concept is based on optimised rotor and stator configurations in conjunction with similarly optimised motor mechanics and an electrical connecting technology with chamber block contacts.Service/Accessories Wilo-TOP Motor Technology Motor technology Motor technology The foundation of the entire Wilo-TOP Series is the motor concept. Automatic restart takes place with the single-phase versions after the winding cools down. 326 Air venting Rotor shaft / pump shaft Water Note: Wilo-TOP pumps do not have to be vented during start-up because they have a special shaft bore for forced venting during operation (see Figure). Wilo-TOP-E and Wilo-TOP-ED Wilo-TOP-E/-ED series pumps have three-phase AC motors. It is possible in three-phase power grids with 3~230 V to connect Wilo-TOP-E/-ED Series pumps between 2 phases. This applies to the Wilo-TOP-D in three-phase AC current/single-phase versions with rated motor power P2 = 20 W. see planning guide). Wilo-SE. Connection also permitted to AC power grids 1~220 Volt. the three-phase versions are acknowledged by switching the mains voltage off and then back on again. The conventional insulating materials of Classes F and H are fully sufficient due to the minor electrical losses and resulting lower heat generation. Connection to the 3~230 V mains is possible with Wilo-TOP-S/-SD and Wilo-TOP-Z when the switching plug 3~230 V is used as an accessory. Pumps with full motor protection (WSK) and Wilo SK 602/622 tripping unit Realisation of full motor protection by means of thermal winding contacts (WSK) placed within the stator windings. Rotor unit The integration of all components that rotate and come into contact with water in the compact rotor unit ensures max. Wilo-TOP-Z. This applies for TOP-S/-SD/-D/-Z AC pumps with rated motor power of P2 = 180 W.Three-phase AC motor 3~400 V. Motor protection Wilo-TOP Series The motor fuse protection of Wilo-TOP pumps can be ensured as follows: Blocking current-proof motors: no motor protection required The motors are designed in such a way that the windings are not damaged in the event of overload. Wilo-RL Both single-phase AC motors and three-phase motors have been conceived as “wide-range voltage motors” suitable for utilisation throughout Europe. Subject to change without prior notice 09/2006 WILO AG . Electrical connection: 1~230 V. Note: When operating Wilo pumps with control devices or module accessories. Rotation control The electronic rotation control facility integrated in the Wilo-TOP three-phase pumps indicates the correct direction of rotation when the telltale lamp is lit and the wrong direction of rotation when the lamp goes out. 50 Hz. smooth operation. Pumps with internal protection against unacceptably high winding temperatures The motors are designed in such a way that motor voltage is shut down internally in the event of overload and winding damage is thereby prevented. TOP-D three-phase pumps with P2 t 60 W. Wilo-SE-TW. Wilo-TOP-D. Connection to the 3~230 V mains is possible with TOP-D means of winding changeover in the terminal box. 50 Hz. 50 Hz. . Connection to three-phase power grids 3~380 Volt. ±10 %. Integration of the 1-phase micro-frequency converter requires connections to AC mains power. TOP-SD. . Wilo Catalogue A1 . in all Wilo-S/SD AC pumps starting with P2 t350 Watt. Wilo-TOP-S/-SD/-Z pumps are shut down by means of three-phase deactivation in the pump-motor terminal box and Wilo-TOP-E/-ED pumps are shut down by means of deactivation of the frequency converter.g.Circulating pumps in glandless design 327 .Fault light . Cooling Pumps with integrated full motor protection including trip electronics Thermal winding contact (WSK) opens in case of thermal winding overtemperature Supply voltage Trip mechanism in the terminal box Heating PTC Potable water circulation Bimetal washer (leaf spring) will be heated via PTC in case of faultl Bimetal switch Solar thermal Patented motor protection with integrated trip mechanism in the terminal box standard-equipped in all Wilo-TOP-S/-SD/-Z threephase pumps starting with P2 t180 Watt. Permanent full motor protection by way of exact motor temperature monitoring: .Collective fault signal (P2 t 180 Watt) with potential-free NC contact in accordance with VDI 3814 for Wilo-TOP three-phase pumps (not TOP-D) and Wilo-TOP-E/-ED pumps. e. unacceptable motor heating due to blocking. Switchgears and Control Devices Pump Management Systems Service/Accessories. etc. Systems Fault indication/signal Standard series integrated signals at the terminal box with ..TOP-E/-ED: 3 PTC thermistor sensor in the winding TOP-S/-SD/-Z: 2 Thermal winding contacts (WSK) in the winding (for P2 t180W) In the event of a fault. 2-phase operation. and in all Wilo-TOP-E/-ED pumps.Service/Accessories Wilo-TOP Motor Technology Motor technology Motor Electronics Heating. Air-conditioning. They must be reset by actuating the Cancel button on the terminal box. P2 to 54 W Single-phase AC motor 1~230 V. 50 Hz 1 ~ 230 V. 50 Hz Three-phase AC motor 3~400 V. 50 Hz With tripping unit Wilo-SK 602/SK 622 With Wilo-C-SK plug-in tripping module With tripping unit Wilo-SK 602/SK 622 3 ~ 400 V. P2 to 90 W (TOP Series) or blocking current-proof (identification code “r”) – No external motor protection necessary! Single-phase AC motor 1~230 V. 50 Hz with integrated capacitor Motor with integrated thermal winding contacts. its settings must be in accordance with the pump name plate specifications. 328 Subject to change without prior notice 09/2006 WILO AG . 50 Hz L3 SK 602 SK 622 1 PE L1 L2 L3 N PE L1 L2 L3 N PE U V W N L1 L2 L3 15 10 11 WSK Pump L1 L2 L3 N 1 2 SK 602 15 10 10 11 15 10 11 WSK Pump Pump L N WSK C1 C2 No rotation check required! Rotation check required! To correct: Change any two phase wires! Rotation check required! To correct: Change any two phase wires! Note! If using different contactor equipment: Terminals 15 and 10 “WSK” can be connected in the control circuit (max. 50 Hz 3 ~ 400 V. 50 Hz Three-phase AC motor 3~400 V. 50 Hz Three-phase AC motor 3~400 V. When using a motor protection switch provided by the customer.Service/Accessories Circuit diagrams Connection for Wilo-TOP multi-speed motors or ones marked with “r” Motor with internal protection. 50 Hz SK 602 SK 622 PE L1 PE L1 PE U N L2 V L3 W N N PE N 2 SK 602 15 10 10 11 L1 L2 3 ~ 400 V. 50 Hz Pump PE L N L N L1 L2 L3 L1 L2 L3 Pump PE 1 ~ 230 V. 230 V). Air-conditioning.Circulating pumps in glandless design 329 . 50 Hz L1 Pump N PE U1 V1 W1 W2 U2 V2 L1 Pump 3 ~ 230 V. 50 Hz PE Solar thermal 3 ~ 400 V. 50 Hz Steinmetz circuit: Motor terminals in ' circuit. 50 Hz SK 602 SK 622 Mains connection 3~230 V. P2 to 20 W – No motor protection required! Motor with installed thermal winding contacts. P2 t 60 W Mains connection 3~400 V.Service/Accessories Circuit diagrams Connection for Constant-Speed Three-Phase AC Motors 230 V'/400 V Y Mains connection 1~230 V. 50 Hz Mains connection 3~230 V. Systems Mains connection 1~230 V. 1 ~ 230 V. 50 Hz Mains connection 3~400 V. 50 Hz 3 ~ 400 V. Cooling Blocking current-proof motor. Rotation check required! To correct: To correct: Change capacitor terminal connections W2 <–> V2 Change any two phase wires! (illustrated in dashed lines) N 1 2 SK 602 15 10 10 11 W1 WSK WSK W2 3 ~ 230 V. 50 Hz Pump PE L1 N PE L1 L2 L3 N PE U V W N U1 V1 N 1 2 SK 602 15 10 10 11 W1 SK 602 SK 622 Pump L1 L2 L3 N PE L1 L2 L3 N PE U V W N U1 V1 U2 V2 N 2 SK 602 15 10 10 11 W1 1 SK 602 SK 622 Pump PE L1 L2 PE L1 L2 L3 N PE U V W N U1 V1 L3 W2 U2 V2 WSK W2 U2 V2 Rotation check required! To correct: Change any two phase wires! Switchgears and Control Devices Pump Management Systems Check direction of rotation. attached capacitor Motor terminals in Y circuit Motor terminals in ' circuit. 50 Hz 1 ~ 230 V. 50 Hz Wilo Catalogue A1 . 50 Hz L2 U1 L3 V1 W2 PE Pump W1 U2 L1 L2 U1 V2 L3 V1 W2 W1 U2 V2 Potable water circulation PE Heating. 50 Hz Service/Accessories. 50 Hz L2 L1 N or L2 L2 L3 PE or L N SSM PE L1 L3 L3 SSM Wilo-Stratos-ZD L N Wilo-Stratos-ZD 330 SSM Wilo-Stratos-ZD Note: Correct connection of the neutral conductor is to be observed! Subject to change without prior notice 09/2006 WILO AG . connection between 2 phases L1 N Mains connection 1~230 V. 50 Hz PE L1 Mains connection 3~230 V. connection between 2 phases L1 N Mains connection 1~230 V. 50 Hz L2 L1 N or L2 L2 L3 or L N SSM PE L1 PE L3 L3 SSM Wilo-TOP-E/-ED Wilo-Stratos/-Z/-D L N SSM Wilo-TOP-E/-ED Wilo-Stratos/-Z/-D Wilo-TOP-E/-ED Wilo-Stratos/-Z/-D Note: Correct connection of the neutral conductor is to be observed! Wilo-Stratos-ZD Mains connection 1~230 V. 50 Hz 3 ~ 230 V. 50 Hz. 50 Hz. 50 Hz. 50 Hz. 50 Hz PE L1 Mains connection 3~230 V. 1 ~ 230 V. in the three-phase power grid 3~400 V. 50 Hz 1 ~ 230 V. 50 Hz. 1 ~ 230 V. 50 Hz 1 ~ 230 V. 50 Hz in the three-phase power grid 3~400 V.Service/Accessories Circuit diagrams Connection for motors Wilo-TOP-E/-ED and Stratos/-Z/-D/-ZD Connection for motors WiloTOP-E/ED and Stratos/Z/-D/-ZD Wilo-TOP-E/-ED and Stratos/Stratos-Z/Stratos-D Mains connection 1~230 V. 50 Hz 3 ~ 230 V. No additional wiring work is required. Service/Accessories. Measurement takes place during operation as a basic principle. Device includes 9V battery (commercially available) and testing directions.Service/Accessories Switching plugs/servicing apparatus 3 230 V 3 400 V Heating. Air-conditioning. 50 Hz supply voltage. Wilo-DKG-II Rotational monitoring/service unit Solar thermal Wilo service device with expanded function for electronic. Cooling Wilo – switching plug 3~230 V three-phase current Retrofittable plug for Wilo-TOP-S/-SD/-Z three-phase pumps for connecting the pump motor to the existing 3~230. Potable water circulation > Function Adapting the pump for connection to 3~230 V is made easy by simply replacing the standard-series 400 V speed/voltage plug in the pump terminal box with the 230 V switching plug provided (accessory). Weight: approximately 30 g. non-contact . Based on the time sequence of the sensor signals. the electronics determines .or three-phase versions). Systems > Function Three integrated. Red and yellow LEDs signalise rapidly and clearly disrupted/undisrupted pump operation.testing for possible pump standstill (standard glandless pumps in single. and this the conveyance of the fluid through the pump.the rotation of the pump rotor.checking of the precise direction of rotation (glanded and glandless pumps) and . Switchgears and Control Devices Pump Management Systems Switching plugs/ servicing apparatus Wilo Catalogue A1 . It is no longer necessary to switch the pump motor on and off briefly.the direction of rotation and . This retrofit does not allow the pump to be connected to 1~230 V. Manual variable speed control with the plug is retained for 3 stages. high-sensitivity sensors measure the stray field of the pump motor when the service device is loaded.Circulating pumps in glandless design 331 . Figure C Union inserts with female threads for connection with copper pipes (DIN EN 1057) with Whitworth pipe thread in accordance with DIN 2999. they are supplied available upon request at additional charge as a complete set. chromatized) Figure A G Rp Union inserts with female threads for connection with steel pipes (DIN 2440) with Whitworth pipe thread in accordance with DIN 2999 Screwed connections for screw-end pump pipe connections are not part of the scope of delivery for the pump. flat gaskets 2 pcs.Service/Accessories Threaded Pipe Unions Threaded Pipe Unions Screwed connections for circulating pumps Malleable cast iron material (GTW. chromatized) 2 pcs. union nuts (GTW. A set of screwed unions (one for each pump) consists of: 2 pcs. union inserts Material: Malleable cast steel for heating circulating pumps. brass for potable water pumps Screwed connections for potable water circulators Brass material (MS) Installation dimensions Figure B Rp G G Øi R l0 l2 Special union inserts with Whitworth male threads (DIN 2999) and plain bore for optional connection to thread or soldered connection of copper pipe (DIN EN 1057) Note: Screwed unions are not included in the pump scope of delivery. 332 Subject to change without prior notice 09/2006 WILO AG . 26 B Rp 3/4 G 11/4 – 150 195 – R 3/4 0.20 B Switchgears and Control Devices Pump Management Systems Service/Accessories.34 C G 11/2 G2 – – Potable water circulation Screwed connection for circulating pumps: Grey cast iron material. Systems Solar thermal MS 1 For potable water circulators with housing thread G 11/2 Wilo Catalogue A1 . union nut GTW chromatized or brass (for MS 3/4) MS 1/2 For potable water circulators with housing or fittings male thread G 1 Rp 1/2 G1 MS 3/4 For potable water circulators with housing thread G 11/4 Rp 1 G 11/2 28 180 274 25 Ø 28 0.69 A 15 140 216 15 Ø 15 0.Service/Accessories Threaded Pipe Unions Threaded Pipe Unions Dimensions Variable Rp/R Unit G – Installation length Øi lo [mm] l2 [mm] Pipe connection size Weight (set) Figure DN.Circulating pumps in glandless design 333 . union insert/union nut GTW chromatized Screwed connection for potable water circulators: Brass material.72 B MS 1 1/4 For potable water circulators with housing thread G 2 Rp 11/4 G2 35 180 280 32 Ø 35 1.46 A Heating. Air-conditioning. steel pipe DN. copper pipe DIN 2440 DIN EN 1057 – – – – [kg] – 25 – 0. Dimensions and Weights GTW 1 For pumps with pump housing thread G 11/2 Rp 1 GTW 1 1/4 For pumps with pump housing thread G2 Rp 11/4 130 184 180 234 180 244 32 – 0. Cooling Screwed connections .Pump Configuration. 1 110 788 294 DN 32 G2 G2 32 18 20 GG R8 0.3 110 678 493 11/2 11/ G Material Description C DN 25 G 11/2 G2 32 18 20 GG R7 0.intended for length compensation with the flanges PN 6 (RF 4. l2 G Design DN 32 G2 DN 32 II – – GG RF 1 1. Wilo-(F) Wilo – (R) Adapters for length compensation Wilo – (R) Weight Part No.0 110 627 590 Pipe DN Union nut l2 C l0 DN 25 G Pipe C1 l1 New pump DN New pump DN G Note: The Part No. Wilo-(RF).1 110 678 298 DN 25 G 11/2 G2 32 13 15 GG R6 0.5/2.8 110 680 092 DN 32 G2 G2 32 68 70 GG R 11 1.0/- 110 851 499 – 20 GG RF 9 1.4/- 110 679 395 – 25.5 7 GG RF 2 1.5 20 GG RF 5 2.3 110 786 891 DN 25 G 11/2 G 11/2 25 38 40 GG R2 0.8/3. comprises: 1 Flanged ring.Weight rial tion approximately [kg] I1 I2 – PN 6 PN 16 RF 7 0.9/- 110 680 997 Hole Ø 90 – DN 32 G2 DN 40 I 5. DN I1 I2 – – about [kg] – 2 25 18 20 GG R 24 0.3 110 627 199 DN 32 G2 G2 32 23 25 GG R9 0.4 110 627 291 DN 32 G2 G2 32 28 30 GG R 10 0.5 35 GG RF 4 2.2 110 880 596 DN 25 G 11/2 G 11/2 25 28 30 GG R1 0.5 110 627 394 DN 32 G2 G2 32 38 40 GG R 14 0.5 10 GG RF 8 0.7/- 110 679 899 – DN 32 G2 DN 50 I 15.6 110 627 497 DN 32 G2 G2 32 38 40 Rg R 22 0.5 10 GG RF 12 1.with a few exceptions .5 DN 50 I DN 25 G l0 II C Pipework 110 628 790 Hole Ø 80 DN 25 G 11/2 DN 25 G Version I PN6/PN16 DN 25 (oval flange) – Part No.4/- 110 680 596 – DN 32 G2 DN 32 I 30.5 35 GG RF 6 3. RF 5 and RF 6 also in PN 16).0/- 110 627 990 – DN 32 G2 DN 32 I 2.1 110 787 197 110 791 299 DN 32 G2 DN 50 I 30. 2 seals and screws 334 Subject to change without prior notice 09/2006 WILO AG . comprises: 1 Adapter and 2 seals Flanged ring/adapters Wilo-(RF) The Wilo-(RF) adapters are .9/- 110 679 498 – – – GG DN 25 G 11/2 DN 25 I 25. An on-site pipe alteration is required for length compensation with the flanges PN 10/16. Wilo – (RF) Threaded flange (RF) C – Mate.5 20 GG RF 3 1.3/- 110 679 796 – DN 32 DN 40 G2 (square flange) I 5.7 DN 32 G2 DN 40 II – – GG RF 0 1.5 30 GG RF 13 1.3 110 787 290 110 791 391 New pump DN C1 Version II C Pipework 110 680 699 110 680 791 New pump l0 DN Pipe l1 New pump DN C1 Note: The Part No.4/- – GG RF 10 1.5 110 626 790 DN 25 G 11/2 G2 32 3 5 Ms R5 0.Descrip.0/3.4 110 787 094 DN 25 G 11/2 G 21/4 40 3 5 Ms R 12 0.Service/Accessories Adapter Fittings Wilo-(R).4/- 110 680 298 – DN 32 G2 DN 32 I 15.5 30 11/2 11/2 DN 40 I 15.6/- 110 851 797 – DN 32 G2 DN 50 II – – GG RF 11 1. 1 110 681 498 110 681 590 DN 65 DN 65 43 45 141 GG F 29 3.7/0. Systems Note: The Part No.9 DN 40 DN 40 48 50 106 GG F 26 2.7 110 586 593 110 586 696 DN 40 DN 40 28 30 90 MS F1-MS 1. comprises: 1 Adapter.5 110 624 298 110 624 390 DN 65 DN 65 38 40 141 GG F 28 2.4/1.8/1.with exceptions . 2 seals and screws Wilo Catalogue A1 .5/1. Air-conditioning. On-site pipe alteration is required if adapters are not available.0 110 681 292 110 681 395 DN 50 DN 50 33 35 126 GG F5 1. 110 681 899 110 681 991 Switchgears and Control Devices Pump Management Systems Service/Accessories.9/2.1/3.9/– 110 851 293 - DN 100 DN 100 53 55 161 GG F 35 5.4 110 851 098 110 851 190 DN 50 DN 50 8 10 106 GG F2 0.Description rial l1 l1 l2 l2 Pipe l0 l0 New pump Heating.Service/Accessories Adapter Fittings Wilo-(R).8/1.1 110 842 497 110 842 590 DN 40 DN 40 28 30 91 GG F1 1.intended for length compensation with the flanges PN 6 or PN 16.1/2. Single-ended flanged nipples F1-MS made of bronze brass CW 612 N permitted for secondary hot water circulation systems.7/– 110 862 592 - 2 060 865 PipePipework workDN DN PN 16 Potable water circulation DN 2 060 920 New New pump pump DN DN 110 681 693 110 681 796 Solar thermal Mate.8/3.9/– 110 788 099 - DN 80 DN 80 18 20 126 GG F 17 2.9 110 787 690 110 791 494 DN 50 DN 50 18 20 106 GG F3 1.7/– 110 625 292 - DN 100 DN 100 33 35 161 GG F 34 3. Wilo-(F) Wilo – (F) Intermediate flange piece for length compensation Wilo – (F) Weight approximately [kg] Part No.2 110 623 293 110 623 396 DN 65 DN 65 8 10 126 GG F9 0.Circulating pumps in glandless design 335 . The washers included in the scope of delivery must be used with pumps that have combination flanges.2/2.1 110 787 896 110 791 690 DN 65 DN 65 18 20 126 GG F 10 1.4 110 623 098 110 623 190 DN 50 DN 50 28 30 106 GG F4 1.1/1.4/3. Cooling Intermediate flange piece/adapters Wilo–(F) The adapters Wilo-(F) are .4 DN 80 DN 80 8 10 91 GG F 16 0.4/1.1/– 110 625 097 - DN 80 DN 80 23 25 126 GG F 30 2.3 DN 80 DN 80 38 40 141 GG F 18 3. CC C I1 I2 Ød – – PN6/PN16 PN 6 DN 40 DN 40 13 15 91 GG F0 0. Wilo-(RF).8 110 624 092 110 624 195 DN 65 DN 65 28 30 141 GG F 11 2.7/2. formaldehyde-free • Causes no harm to the ozone layer • Up to 100 % recyclable • Fire Resistance Classification B2 336 > Fields Of application • Wilo screw-end pumps. Star-ST 25/. 180 mm: Star-Z 25/2 Star-Z 25/6 • Wilo energy-saving pumps.Service/Accessories Pump Thermal Insulation Wilo thermal insulation shells Wilo thermal insulation shells > User benefits • Reduces thermal losses from the pump by up to 85 % (depending on electrical power output P1) • Reduces the overall energy consumption of the heating system • Saves energy costs • Is resistant to moisture. Star-RS 30/2 to -RS 30/6. most greases and solvents • Ensures equal temperature stratification at the pump • Protects the pump from outside moisture • Maintains pumping quality • Consists of up to 98 % air • Groundwater-neutral. 180 mm: Star-RS 25/2 to -RS 25/6. many acids. RP 25/60-2. salts. 140 mm: Star-Z 20/1 • Wilo circulators. 180 mm: Star-E 25/1-3 Star-E 25/1-5 Star-E 30/1-3 Star-E 30/1-5 Subject to change without prior notice 09/2006 WILO AG . propellant-free.. • Wilo circulators. colour paint for UV protection. Cooling Wilo-ClimaForm b1 Service/Accessories. UV protective coating) are to be provided on-site. Potable water circulation > Wilo-ClimaForm Vapour-proof insulation of pump housings in cold water applications (material: Armacell system). > Application advantages and field of application • Industrially prefabricated low-temperature insulation shell for rapid insulation of pump housings and secure connection with vapour-proof pipe insulation manufactured by Armacell GmbH that is to be found on-site. AF adhesive. Suitable for single-head pumps in the series: • Wilo-Stratos • Wilo-TOP-S • Wilo-TOP-RL • Wilo-SE For the prevention of condensation formation on the surface of the pump housing and subsequent damage from dripping water and corrosion to pump housings and to the system as a whole. instructions and packaging. • Permitted temperature range of the fluid: -10 °C to +105 °C • Simple outlines and surfaces simplify application of possible on-site surface coatings (e. sheet metal application for impact protection) • Smoother transition for ongoing pipe insulation: Threaded pipe unions/mating flanges are included in the insulation • A true-to-dimension fitting to the housing outlines reduces the hollow space between insulation and pump housing and prevents air and humidity ingress • The flexible elastomer insulation material can be cut and re-glued in situations where installation access is difficult. Heating.Service/Accessories Cold water insulation for pumps Wilo-ClimaForm > Scope of delivery: Low-temperature insulation shell including Armaflex tape for form-fitting sealing between insulation and motor flange.g. Systems l0 Solar thermal Dimension drawing a1 a Switchgears and Control Devices Pump Management Systems b Wilo Catalogue A1 .g. The materials necessary for using the Armacell system (e. Air-conditioning. special cleaners. installation.Circulating pumps in glandless design 337 . Service/Accessories Cold water insulation for pumps Wilo-ClimaForm Dimensions Wilo-.5 240 133 76 170 85 TOP-RL 30/7. Dimensions depending on pump type l0 a Stratos 25/1-6 240 137 Stratos 25/1-8 240 137 Stratos 30/1-6 240 Stratos 30/1-8 a1 b b1 68 150 75 68 150 75 137 68 150 75 240 137 68 150 75 Stratos 30/1-12 240 145 75 162 81 Stratos 32/1-12 350 192 97 225 112.5 Stratos 40/1-4 350 199 101 240 120 Stratos 40/1-8 350 205 103 240 120 Stratos 40/1-12 380 207 107 240 120 Stratos 50/1-8 380 219 112 260 130 Stratos 50/1-9 420 225 115 270 135 Stratos 50/1-12 420 225 115 270 135 Stratos 65/1-9 420 239 121 280 140 Stratos 65/1-12 490 249 132 290 145 Stratos 80/1-12 520 262 133 320 160 Stratos 100/1-12 520 280 145 350 175 TOP-RL 25/7..5 240 117 62 144 72 TOP-RL 30/4 240 133 76 170 85 TOP-RL 30/6..5 240 117 62 144 72 SE 110-N 240 133 76 170 85 SE 125-N 240 117 62 144 72 TOP-S 30/4 240 133 76 170 85 TOP-S 25/5 240 117 62 144 72 TOP-S 30/5 240 117 62 144 72 TOP-S 25/7 240 110 62 176 88 TOP-S 25/10 240 121 68 188 94 TOP-S 30/7 240 117 68 176 88 TOP-S 30/10 240 121 68 188 94 TOP-S 40/4 350 207 108 240 120 TOP-S 40/7 380 211 111 240 120 TOP-S 40/10 380 213 109 240 120 TOP-S 40/15 380 210 106 260 130 TOP-S 50/4 380 225 117 260 130 TOP-S 50/7 420 226 115 270 135 TOP-S 50/10 420 226 119 270 135 TOP-S 50/15 490 250 202 266 133 [mm] 338 Subject to change without prior notice 09/2006 WILO AG . Cooling Wilo-.Circulating pumps in glandless design 339 . Systems Solar thermal Potable water circulation [mm] Wilo Catalogue A1 . Switchgears and Control Devices Pump Management Systems Service/Accessories. Air-conditioning...Service/Accessories Cold water insulation for pumps Wilo-ClimaForm Dimensions Dimensions depending on pump type l0 a TOP-S 65/7 420 240 TOP-S 65/10 490 247 TOP-S 65/13 490 TOP-S 65/15 a1 b b1 125 270 135 131 290 145 247 131 290 145 490 247 131 290 145 TOP-S 80/7 (3~) 500 252 130 320 160 TOP-S 80/7 (1~) 500 246 125 320 160 TOP-S 80/10 500 246 125 320 160 TOP-S 100/10 520 272 136 350 175 Heating. Allocation of Motor-Modules (MOT) in event of replacement Motor-Modul … Electrical connection 50 Hz Wilo-TOP-V Used for TOP standard product range of same power rating Single-head pumps Twin-head pumps For energy-saving pumps MOT-E 25/1-7 EM 1~230 V TOP-EV 25/1-7 TOP-E 25/1-7 – MOT-E 30/1-7 EM 1~230 V TOP-EV 30/1-7 TOP-E 30/1-7 TOP-ED 32/1-7 MOT-E 40/1-4 EM 1~230 V TOP-EV 40/1-4 TOP-E 40/1-4 – MOT-E 50/1-6 EM 1~230 V TOP-EV 50/1-6 TOP-E 50/1-6 TOP-ED 50/1-6 MOT-E 65/1-10 EM 1~230 V TOP-EV 65/1-10 TOP-E 65/1-10 TOP-ED 65/1-10 MOT-S 25/7 EM 1~230 V TOP-SV 25/7 EM TOP-S 25/7 EM – MOT-S 25/7 DM 3~400 V TOP-SV 25/7 DM TOP-S 25/7 DM – MOT-S 30/7 EM 1~230 V TOP-SV 30/7 EM TOP-S 30/7 EM TOP-SD 32/7 EM MOT-S 30/7 DM 3~400 V TOP-SV 30/7 DM TOP-S 30/7 DM TOP-SD 32/7 DM MOT-S 40/4 EM 1~230 V TOP-SV 40/4 EM TOP-S 40/4 EM – MOT-S 40/4 DM 3~400 V TOP-SV 40/4 DM TOP-S 40/4 DM – MOT-S 50/6 EM 1~230 V TOP-SV 50/6 EM – – MOT-S 50/6 DM 3~400 V TOP-SV 50/6 DM – – MOT-S 65/10 DM 3~400 V TOP-SV 65/10 DM TOP-S 65/10 DM TOP-SD 65/10 DM For standard pumps 340 Subject to change without prior notice 09/2006 WILO AG . • Only the Motor-Modul (MOT) is replaced. • The procedure normally used for replacing complete Wilo-TOP pumps will be significantly simplified thanks to the modular concept covering the entire Wilo-TOP product range. secure handling of connection between pump housing and Motor-Modul • Savings of both time and cost with pump replacements • Resource-friendly replacement procedure • Unit tested for both function safety. MOT = complete function unit with drive motor + impeller + terminal box or electronics module. • Wilo will permanently guarantee the connecting interface between the TOP-Motor-Modul and the pump housing. The pump housing remains in and becomes an integral part of the pipeline.Service/Accessories Wilo-TOP – Modular Concept Wilo-Motor-Modul (MOT) for replacement of all TOP-pumps Motor-Modul (MOT) for replacement of all TOP pumps MOT-E for TOP energy-saving pumps MOT-S for TOP standard pumps MOT-Z for TOP potable water circulators > Special features • TOP-Motor-Modul used for pump replacements • Simple. suitable for all Wilo-TOP pumps of equal power ratings Simplified pump alteration. even beyond the service life of the TOP pump. Cooling Motor-Modul … Twin-head pumps 1~230 V TOP-ZV 25/7 EM – – MOT-Z 25/7 DM 3~400 V TOP-ZV 25/7 DM – – MOT-Z 30/7 EM 1~230 V TOP-ZV 30/7 EM TOP-Z 30/7 EM – MOT-Z 30/7 DM 3~400 V TOP-ZV 30/7 DM TOP-Z 30/7 DM – MOT-Z 40/4 EM 1~230 V TOP-ZV 40/4 EM – – MOT-Z 40/4 DM 3~400 V TOP-ZV 40/4 DM – – MOT-Z 50/6 EM 1~230 V TOP-ZV 50/6 EM – – MOT-Z 50/6 DM 3~400 V TOP-ZV 50/6 DM – – MOT-Z 65/10 DM 3~400 V TOP-ZV 65/10 DM TOP-Z 65/10 DM – Switchgears and Control Devices Pump Management Systems Service/Accessories. Systems Solar thermal MOT-Z 25/7 EM Potable water circulation For potable water circulators Wilo Catalogue A1 .Service/Accessories Wilo-TOP – Modular Concept Wilo-Motor-Modul (MOT) for replacement of all TOP-pumps Allocation of Motor-Modules (MOT) in event of replacement Electrical connection 50 Hz Wilo-TOP-V Used for TOP standard product range of same power rating Single-head pumps Heating. Air-conditioning.Circulating pumps in glandless design 341 . Service/Accessories Wilo-TOP – Modular Concept L Wilo-TOP – Modular Concept 342 Subject to change without prior notice 09/2006 WILO AG . Wilo-DrainLift Con Heating. Systems Solar thermal Potable water circulation Lifting unit for condensates Wilo-Safe-WS. Cooling Systems Wilo Catalogue A1 . Dimension Drawing 349 Switchgears and Control Devices Pump Management Systems Service/Accessories. Air-conditioning.Circulating pumps in glandless design 343 .Systems Contents System separation for floor heating 344 Series overview 344 Series description 345 Technical Data 347 Wilo-DrainLift Con 348 Series description 348 Technical Data. Pump Curve. evaporators) 2 1 0 0 344 50 100 150 200 250 300 Q [l/h] Subject to change without prior notice 09/2006 WILO AG .Systems Series overview Wilo-Safe-WS. air-conditioning and cooling technology (e. refrigerators. Wilo-DrainLift Con System separation for floor heating system Wilo-Safe-WS 5-24 > System separation: • Complete system for hydraulic separation > Application: • In conjunction with floor-heating and similar systems H[m] Condensate lifting unit Wilo-DrainLift Con Wilo-DrainLift Con 5 4 3 > Lifting unit for condensates > Application: • Pumping of condensate in conjunction with condensing boiler technology.g. fill/drain cock. including wall brackets and fixing materials Performance parameters for WS 5-24 complete.Secondary pipe assembly with 2.Energy-saving pump for floor area. connection option for an expansion tank . Air-conditioning.5-bar safety valve.3 40 30 Wilo Catalogue A1 . electric cable 1. Systems Solar thermal > Wilo-Safe basic unit WSG 5-24 consisting of: .Adjustable pump control modes 'p-constant or 'p-variable Wilo-Safe basic unit WSG 5-24 Service/Accessories.Star-Z 25/6 floor-area pump with red-bronze housing. Cooling Wilo-Safe-WS 5-24 Potable water circulation > Wilo-Safe-WS 5-24 complete consisting of: .3 55 45 1.Wilo-Safe connector set WSA 5-24.Circulating pumps in glandless design Switchgears and Control Devices Pump Management Systems Primary circuit 345 .Systems System separation for floor heating Series description Wilo-Safe-WS Heating.8 m .Pressure gauge 4 bar . .1 80 60 2.Wilo-Safe basic unit WSG 5-24. Thermal output Volumetric flow up to max. .120 °C including immersion well (for an additional temperature sensor).95 70 50 1. Type Wilo-Star-ZE 25/1-5 . although with .9 40 30 Condensing boiler 15 1. 2 piece multipurpose fittings with ball shut-off valve and integrated thermometer 0 .Special heat exchanger WT 5-24 Ms/Cu .2 45 35 Low-temperature boiler 22 0. Secondary circuit Feed temperature Return temperature Volumetric flow Feed temperature Return temperature [kW] [m3/h] [°C] [°C] [m3/h] [°C] [°C] Conventional boiler 26 1.Wilo-Safe mixing valves WSM 5-24 > Wilo-Safe-WS 5-24 E complete as with WS 5-24 complete.2 thermal insulation shells made of environmentally-friendly EPP with pre-stamped cut-out provisions for right-hand installation. 5 G 11/2" 47 346 > Wilo-Safe mixing valves WSM 5-24 consisting of: mixing valves .for direct pump connection via union nut G 11/2" .Cover made of brass CuZn 36 Pb 2 As. setting angle 90°.kVS value 6.Primary circuit (boiler side) through helical coil with G 11/4" male thread for feed and G 11/2" for return pipe and Rp 1" connection for bypass of the 3-way mixing valve .with scales on both sides (0-10) > Technical Data WSM 5-24 • Nominal pressure ratings/temperatures Maximum operating pressure: 6 bar Maximum differential pressure: 2 bar Temperature range: min. max.Systems System separation for floor heating Series description Wilo-Safe-WS Wilo-Safe connector set WSA 5-24 > Wilo-Safe connector set WSA 5-24 consisting of: . shaft.8 m electric cable . x 100 mm . 2 min. Subject to change without prior notice 09/2006 WILO AG . 1. +110 °C Required torque: 3 Nm > Materials Housing. setting angle 90° . cone: Brass: Drive sleeve: Plastic O-rings: EPDM elastomers > Wilo-Safe servomotor (accessory) For direct connection (possible without adapter plate) to the Wilo-Safe WSM mixing valves . .For fully automatic control .Thermometer 0°-120 °C and screwed connections Wilo-Safe heat exchanger WT 5-24 > Wilo-Safe heat exchanger WT 5-24 consisting of: Heat exchanger .for manual and automatic operation.Finned helical coil made of SF-Cu copper. 5 Nm.Primary pipe bend with ventilation valve .Sticker (red/blue) provided for labelling the control button of the Wilo-Safe motor > Wilo-Safe adapter plate (accessory) For attaching commercially available servomotors (from model year '90) to the Wilo-Safe WSM mixing valve.Primary circuit pump Star-RS 25/6. -30 °C.230 V.3 . 6. x 22 mm .5 VA.Secondary circuit (floor heating) through cover compartment of heat exchanger with G 11/2" or G 11/4" male thread for feed and return pipe Wilo-Safe mixing valves WSM 5-24 11/2" 48 86 G 1" Ø 73. 50 Hz. Do not forget the attachment set or the servomotor control lever (to be provided on-site by others). Air-conditioning. Systems Materials (special version available at additional charge) Dimensions/weights Gross volume [l] Weight [kg] – 14. 50 %/50 % – Heating. – = not available Wilo Catalogue A1 .Circulating pumps in glandless design 347 . [m3/h] Speed range [1/min] – – – Temperature range at max.Systems System separation for floor heating Technical Data Wilo-Safe-WS Wilo-Safe-WS 5-24 Heating water (In accordance with VDI 2035) • Water/glycol mixtures max. max.90 6 Connections Nominal connection diameter see Dimension Drawings Electrical connection Mains connection [V/Hz] 230/50 Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 Radio interference level – Protection class – Insulation class – Solar thermal Motor/electronics Pump housing – Impeller – Shaft – Bearing – Service/Accessories. Cooling Approved fluids (other fluids on request) Performance Maximum delivery head [m] Flow volume max.6 Switchgears and Control Devices Pump Management Systems • = available. 40 °C ambient temperature [°C] Nominal pressure. [bar] Potable water circulation Permitted field of application 20 . allowing a variable inlet and outlet. 1 m alarm cable and 2 m power cable with grounding plug and wall-mounting materials.Systems Lifting unit for condensates Series description Wilo-DrainLift Con Wilo-DrainLift Con Automatic lifting unit for condensates with feed adapters (accessory) Type key Example: Wilo-DrainLift Con Con Condensate Application The condensate lifting unit must be used if disposal is not possible via natural gravity flow. and refrigerated display cases. Scope of delivery Fully-assembled lifting unit with standard series alarm contact for connection to condensing boiler or alarm switchgear. the lifting unit must be installed downline of a neutralisation system. The positioning of the motor unit on the tank is reversible. 348 Subject to change without prior notice 09/2006 WILO AG . For oil-fired or gas-fired boilers with an output > 200 kW. The plant can be installed in free-standing form or vertically wallmounted with two fastening holes. Because of the materials used in the manufacture of the plant. Including hose connection with integrated non-return valve. DN 10 mm with built-in check valve. or if the installation location is below the backflow level. Wastewater and Waste). installation and operating instructions. condensate with a pH value of up to 2. It has been designed for installation in condensing boilers that generate aggressive condensate according to the specifications of “Arbeitsblatt A 251” as distributed by the ATV (German Association for Water. for example refrigerators and freezers. Hose connection on discharge end. evaporators. 5 m hose for delivery side.4 can be conveyed without any problems. Construction 2 inlets in the lid (19 or 2 mm). The condensate lifting unit can also be used in the air-conditioning and cooling systems where condensate is produced. 8 Mains frequency [Hz] 50 Cable length from plant to switchgear/plug [m] 2 Operating mode S3 Fluid temperature. Systems Pump Curve 6 21 5 H 4 169. Dimension Drawing Wilo-DrainLift Con Wilo-DrainLift Con Approved fluids Heating. Cooling • Charged condensate (pH t 2. Air-conditioning. max. [°C] 80 Potable water circulation Permitted field of application Connections Delivery connection [mm] 12 Inlet connection [mm] 19/24 Motor Protection class IP 20 Dimensions/weights Gross volume [l] 1.5 1 0 50 100 150 200 250 300 350 [l/h] Switchgears and Control Devices Pump Management Systems 0 Q 195 Wilo Catalogue A1 . – = not available or not authorised Dimension drawing Ø 12 [m] Wilo-DrainLift Con Service/Accessories.Circulating pumps in glandless design 349 .5 3 2 82.5 2 Solar thermal Weight [kg] • = available or authorised.08 Nominal current [A] 0.4) Electrical connection Mains connection [V] 1~230 Connected load P1 [kW] 0.Systems Lifting unit for condensates Technical Data. Pump Curve. Systems Lifting unit for condensates 350 Subject to change without prior notice 09/2006 WILO AG . .5 µP 387 387 389 Series description 389 Signal Transmitters and Accessories 391 Wilo-VR-. equipment Series description AS control devices 376 376 Potable water circulation Series description Solar thermal Wilo-S1R-h Service/Accessories. Wilo-SK 622. Systems Plug-in module 352 Planning Guide Switchgears and Control Devices Pump Management Systems Series overview Heating. CR control devices 377 378 378 380 Wilo-SR-System. CRn. Cooling Switchgears and Control Devices 416 351 . CR 393 Performance features 393 Control modes 396 Wilo-VR-HVAC 404 Series description 404 Terminal Diagrams 407 Wilo-CRn. Air-conditioning. CRn-. Wilo-C-SK Wilo-AS 08 µP/AS 1.. equipment 384 Signal transmitter 386 Wilo-SK 602. Wilo-CR 408 Series description 408 Technical Data 410 Terminal Diagrams 413 Signal Transmitters and Accessories Wilo Catalogue A1 .Circulating pumps in glandless design 377 Device allocation.Switchgears and Control Devices Contents 354 Selection recommendation (single-head pumps) 356 Selection recommendation (twin-head pumps or 2 single-head pumps) 365 Switchgears Wilo-SK 601 Series description Wilo-S2R./S4R… Series description Motor protection VR. Wilo-SD-System 382 Series description 382 Device allocation. Wilo-C-SK > Full motor protection tripping units • Full motor protection tripping units for pumps with thermal winding contacts (WSK) • Wall-mounted device for pumps with single-phase and three-phase AC motors • Additional potential-free run/process and fault signals (Wilo-SK 622 only) • Retrofittable plug-in module for 4-stage glandless pumps with three-phase AC motor (Wilo-C-SK only) 352 Subject to change without prior notice 09/2006 WILO AG . switching capacity 10 A Series: Wilo-SR-System and Wilo-SD-System > Twin-head pump switching • Switchgear for twin-pump management of glandless and glanded pumps • for single-phase or three-phase AC motors • 10 max.Switchgears and Control Devices Plug-in Modules. Motor Protection Series overview Plug-in modules Series: Wilo-S1R-h > Time switching for potable water circulators • Retrofittable plug-in module for time-sensitive ON/OFF control in potable water circulation systems Switchgears Series: Wilo-SK 601 > Time switch unit • Switchgear for automatic time-sensitive On/Off control • for single-head pumps driven by single-phase or three-phase AC motors • max.or load-sensitive peak-load cut-in • including full motor protection apparatus Motor protection Series: Wilo-SK 602/SK 622. Switchgears. switching capacity A for each pump • time.or fault-sensitive pump duty switchover • time. Stratos-D/-Z/-ZD. air-conditioning and pressure boosting • Pump performance splitting with up to 6 units • Nominal power to P2 = 30 kW (to P2 = 200 kW on request) • Speed range between 100 % and 40 % • including full motor protection apparatus 353 . 6 A for each pump • Speed range between 100 % and 60 % • Interface to BA building automation (optionally expandable) • including full motor protection apparatus Series: Wilo-VR-HVAC-System Solar thermal > Control device for glandless and glanded pumps (electronically regulated stepless pumps and/or pumps with integrated frequency converter) • Variable-control system for stepless performance control of pumps of the series TOP-E/-ED. air-conditioning and pressure boosting • Pump performance splitting with up to 6 units • Nominal power to P2 = 30 kW (to P2 = 200 kW on request) • Speed range between 100 % and 40 % Series: Wilo-CR-System Wilo Catalogue A1 . Systems > Control device for glandless and glanded pumps (electronically regulated stepless pumps and/or pumps with integrated frequency converter) • Comfort-control device for stepless performance control of pumps of the series TOP-E/-ED.. IL-E.Switchgears and Control Devices Control devices Series overview Control devices Heating. Cooling Series: Wilo-AS-System Potable water circulation > Control system for glandless pumps • Control device for stepless differential-pressure control • For all makes of glandless single and twin-head pumps • Connected load max.. IL-E/DL-E.BF • Suitable for all control modes used in heating. IP-E/DP-E. IP-E/DP-E. Air-conditioning.Circulating pumps in glandless design Switchgears and Control Devices Pump Management Systems > Control device for glandless and glanded pumps (Standard pumps with fixed speeds) • Comfort-control system for stepless performance control of commercially available circulating pumps with a three-phase AC motor • Suitable for all control modes used in heating. Stratos-D/-Z/-ZD. IL-E/DL-E. IL-E…BF • For control modes 'p-c and 'p-v in heating/air-conditioning technology and pressure boosting • Pump performance splitting with up to 4 units • Nominal power up to P2 =22 kW • Speed range between 100 % and 40 % • including full motor protection apparatus Series: Wilo-CRn-System Service/Accessories. t S4R 2. 'T. t AS system Glandless and glanded 'p. load conditions do however exist only on a very few days during the course of the heating/cooling season. +T. These max. A typical load factor curve for a central heating system is shown on the graph. t IF-Modul Glandless and glanded 'p.: Typical heating load factor graph for a central heating system: about 5500 h The Wilo solution: Load-sensitive power adjustment Pump type/ pump model Signal/ controlled variable Control system Stratos/Stratos-Z Star-E/Star-ZE TOP-E IP-E/IL-E 'p Standard equipment Time-sensitive ON/OFF control TOP-Z t SK 601 – Single-head pumps Star-Z t S1R-h/SK 601 RS/RP t SK 601 P 'p. +T. +T. in addition. DDC Glandless pumps CR system SK 602/SK 622/C-SK Wilo-Control 'p = differential pressure ±T = feed/return temperature 'T = differential temperature t = time 354 Subject to change without prior notice 09/2006 WILO AG .5 Type of control/control mode Integrated stepless differential-pressure control Variable speed control – Single-head pumps – Twin-head pumps Twin-pump control Stepless performance control – Single and twin-head pumps – Individual. Load factor ij pump performance control Operating range Heating days Fig. they cause a reduction of the flow volume while at the same time increasing the pump delivery head.5/S4R 2. t.5 D Stratos/Stratos-Z/ Stratos-D/Stratos-ZD 'p. 'T. t S2R 3D/SD RP/RS/RSD P DOP 'p. t IF-Modul IP-E/DP-E 'p. Centralised and decentralised control systems intervene continuously in the installation hydraulics in order to make adjustments to accommodate the actual load situation. because lower delivery heads would in fact be sufficient.Switchgears and Control Devices Planning Guide Pump performance control Load-conditioned excess pump performance Circulating pumps for central heating and air-conditioning and the hydraulic pipe system as well must by necessity be designed to be capable to meet the max. in most cases. ±T. t IL-E/DL-E 'p.and multi-pump systems Motor protection Building automation DOP 'p. t S2R 2. 'T. the noise levels that would result must be avoided under all circumstances. Such operating states are non-economical for pump operations. outside temperatures. 'T. particularly for low flow volumes. t IF-Modul Stratos TOP-E/-ED 'p. design load at min. e. Power savings in relation to reducing CO2 emissions are in conjunction with environmental-protection considerations playing an ever more important role. have led to the increased consideration of controls for utilisation in conjunction with heating pumps. Of the many procedures developed and tried in the past to automatically control pump performance to actual load demands. in particular flow noise and noise in the thermostatic valves that are due to excessive flow and thermostatic radiator valves (TRV’s). Economic efficiency Reducing power consumption and operating costs. i. Systems 1. Over-dimensioning by a factor of 2 to 5 times is the usual standard. in line with the steady development of mechanical equipment for building services and the growing sensibility towards energy consumption. In Germany engineers use the calculation principle that one kWh of current generated in a power station produces about 0.Two to four pumps are available (heating/ potable water circulation/accumulator charging. It is widely known that generating power from fossil fuels produces significant levels of CO2 emissions. in over 80 % of the overall operating time). particularly in partial. n1/n2 = Q1/Q2 Q [m3/h] Service/Accessories. Heating.) each pump with about 1500 h to 5000 h operating time per year (depending on application). etc.about 5000 to 8000 kWh/a 355 . Comfort and convenience Avoiding system noise. The decisive factor for concentrating studies on pumps in particular is their proportionally high share of power consumption within the energy balance of buildings. particularly to stabilise hydraulic conditions and to reduce circulating losses.. Air-conditioning. because.or low-load operation (i. The causes for this are the high levels of operating hours as well as the familiar phenomenon of over-dimensioning heating pumps at the planning stage. for example. Cooling Pump performance control Fig.e. when motor speed is doubled. with three pumps on average: .: Pump curves of a pump during operation at different speeds Pumps account for 10 – 15 % of the overall Pumps account for power consumption. 5 . among them mechanical/hydraulic processes (bypass/throttling control). head and input power – directly relate to changes of speed.3 x 65 W x ca. Single-family house Large buildings (n1/n2)3 = P1/P2 Thus.Switchgears and Control Devices Planning Guide Need for control Pump performance control through speed variation Three main criteria. Function optimisation Adjusting the pump capacity/heat flow to actual load demand. (n1/n2 )2 = H1/H2 H (%) Q [m3/h] P (%) Solar thermal 2. Potable water circulation 3..56 kg of CO2 in the form of emissions. Particularly the high efficiency and the easy handling have ensured its dominance as the vital performance parameters – volumetric flow.8 % of the overall power consumption Wilo Catalogue A1 . factors which considerably add to the energy balance. 700 kWh/a . the flow volume is increased by a factor of two and the delivery head by a factor of 4 while the power input must be about 7 to 8 times greater.Circulating pumps in glandless design Switchgears and Control Devices Pump Management Systems . 3500 h/a = ca. the method of variable speed control has proved to be the most lasting.In comparison: Mean statistically verified total power consumption of a detached family house: . ('T) Differential pressure ('p) DM DDM 1) WA/SE TOP-S 25/5 SK 601 TOP-S 25/7 TOP-S 25/10 SK 601 + SK 602 TOP-S 30/4 TOP-S 30/5 SK 601 TOP-S 30/7 TOP-S 30/10 SK 601 + SK 602 TOP-S 40/4 SK 601 TOP-S 40/7 SK 601 + SK 602 TOP-S 40/10 SK 601 + SK 602 TOP-S 40/15 SK 601 + SK 602 TOP-S 50/4 SK 601 + SK 602 TOP-S 50/7 SK 601 + SK 602 TOP-S 50/10 SK 601 + SK 602 TOP-S 50/15 SK 601 + SK 602 TOP-S 65/7 SK 601 + SK 602 TOP-S 65/10 SK 601 + SK 602 TOP-S 65/13 – TOP-S 65/15 – TOP-S 80/7 SK 601 + SK 602 TOP-S 80/10 – TOP-S 100/10 – AXL 80/25-130 – SK 601 + SK 602 – – – – SK 601 + SK 602 – – – – WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor SK 602/SK 622 required as contactor and/or for full motor protection Alternative: C-SK for full motor protection 356 Basic device + signal transmitter/load module according to choice (to be ordered extra) 1) Specify measuring range for transmitter DDM Subject to change without prior notice 09/2006 WILO AG .Switchgears and Control Devices Planning Guide Selection recommendation (single-head pumps) Function ON/OFF Wilo-SR-/SK-System 2-stage switching Wilo-SR-System Time-sensitive Three-phase (DM) Time-sensitive Basic device EM DM WA Wilo pump type Signal transmitter Temperature (+T) Differential temp. 5 SK 601 TOP-RL 40/4 SK 601 SE 110-N SK 601 SE 125-N SK 601 SE 150-N SK 601 SE 200-N SK 601 Star-RS 25/2 SK 601 Star-RS 25/4 SK 601 Star-RS 25/6 SK 601 Star-RS 30/2 SK 601 Star-RS 30/4 SK 601 Star-RS 30/6 SK 601 RP 25/60 -2 SK 601 – – RP 25/80 r SK 601 SK 601 + SK 602 S2R 2. ('T) Differential pressure ('p) DM DDM 1) WA/SE TOP-RL 25/7.5 RP 25/100 r SK 601 + SK 602 SK 601 + SK 602 S2R 2.Circulating pumps in glandless design Basic device + signal transmitter/load module according to choice (to be ordered extra) 1) Specify measuring range for transmitter DDM Switchgears and Control Devices Pump Management Systems SK 602/SK 622 required as contactor and/or for full motor protection Alternative: C-SK for full motor protection 357 .Switchgears and Control Devices Planning Guide Selection recommendation (single-head pumps) ON/OFF Wilo-SR-/SK-System 2-stage switching Wilo-SR-System Time-sensitive Three-phase (DM) Time-sensitive Basic device Differential temp. Systems EM Heating. Cooling Function WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor Wilo Catalogue A1 .5 TF DTS/SK 610 6 Potable water circulation WA Wilo pump type Temperature (+T) Solar thermal DM Signal transmitter Service/Accessories.5 TF DTS/SK 610 6 SK 601 + SK 602 S2R 2.5 RP 30/80 r SK 601 SK 601 + SK 602 RP 30/100 r SK 601 + SK 602 P 40/100 r SK 601 + SK 602 – – – – – – – – – – – – – – – – – – TF DTS/SK 610 6 TF DTS/SK 610 6 S2R 2.5 SK 601 TOP-RL 30/7.5 TF DTS/SK 610 6 SK 601 + SK 602 S2R 2.5 SK 601 TOP-RL 30/4 SK 601 TOP-RL 30/6. Air-conditioning. 5 TF DTS/SK 610 6 P 65/160 r SK 601 + SK 602 S2R 2. ('T) Differential pressure ('p) DM DDM 1) WA/SE P 40/160 r SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6 P 50/125 r SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 10 P 50/250 r SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 16 SK 601 SK 601 + SK 602 – – – – SK 601 + SK 602 SK 601 + SK 602 – – – – TOP-D 30/40/50 TOP-D 65/80/100/125 Star-Z 15 SK 601 Star-Z 20/1 S1R-h Star-Z 25/2 S1R-h TOP-Z 20/4 SK 601 TOP-Z 25/6 SK 601 TOP-Z 25/10 SK 601 + SK 602 TOP-Z 30/7 SK 601 TOP-Z 30/10 SK 601 + SK 602 TOP-Z 40/7 SK 601 + SK 602 – TOP-Z 50/7.5 TF DTS/SK 610 6 P 80/160 r SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 16 P 80/125 r SK 601 + SK 602 S2R 2. 65/10. 80/10 SK 601 + SK 602 – WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor SK 602/SK 622 required as contactor and/or for full motor protection Alternative: C-SK for full motor protection 358 Basic device + signal transmitter/load module according to choice (to be ordered extra) 1) Specify measuring range for transmitter DDM Subject to change without prior notice 09/2006 WILO AG .5 TF DTS/SK 610 10 P 80/250 r SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 10 P 65/250 r SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 16 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 16 P 65/125 r – P 100/160 r – SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6 P 50/160 r SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 16 P 100/200 r – SK 601 + SK 602 S2R 2.Switchgears and Control Devices Planning Guide Selection recommendation (single-head pumps) Function ON/OFF Wilo-SR-/SK-System 2-stage switching Wilo-SR-System Time-sensitive Three-phase (DM) Time-sensitive Basic device EM DM WA Wilo pump type Signal transmitter Temperature (+T) Differential temp. 5 16 TOP-S 80/7 – AS 08 10 – AS 1.Circulating pumps in glandless design 359 .5 6 TOP-RL 30/4 6 TOP-RL 30/6. Systems 16 – – – – AS 08 – 6 TOP-RL 30/7. Air-conditioning.5 TOP-S 80/10 10 TOP-S 100/10 AXL 80/25-130 10 – – – – – AS 08 6 TOP-RL 25/7. Cooling 4-stage switching Wilo-SR-System WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor 1) Signal transmitter DDS (to be ordered extra) Specify measuring range Wilo Catalogue A1 .5 6 TOP-RL 40/4 6 Switchgears and Control Devices Pump Management Systems Wilo pump type Basic device Potable water circulation Basic device ('p) Solar thermal (+T/'T) Heating.5 16 – – – – TOP-S 65/7 10 TOP-S 65/10 – AS 08 TOP-S 65/13 16 TOP-S 65/15 – AS 1.5 Service/Accessories.Switchgears and Control Devices Planning Guide Selection recommendation (single-head pumps) Function Stepless control Wilo-AS-System Differential pressure-sensitive ('p) Time-sensitive plus Load module signal transmitter Load module Signal transmitter DM EM WA/SE DDM Signal transmitter DM DDS 1) WA/SE TOP-S 25/5 6 TOP-S 25/7 6 TOP-S 25/10 10 TOP-S 30/4 6 TOP-S 30/5 AS 08 AS 08 6 TOP-S 30/7 6 TOP-S 30/10 10 TOP-S 40/4 6 TOP-S 40/7 6 TOP-S 40/10 – TOP-S 40/15 AS 08 10 – AS 08 16 TOP-S 50/4 AS 08 AS 08 6 TOP-S 50/7 – AS 08 6 TOP-S 50/10 – AS 08 10 TOP-S 50/15 – AS 1. 5 T/'T MOD + sensor 'p MOD 10 – AS 08 10 P 50/250 r S4R 2.5 T/'T MOD + sensor 'p MOD 6 – – RP 25/100 r S4R 2.5 T/'T MOD + sensor 'p MOD 6 – AS 08 6 P 80/160 r S4R 2.Switchgears and Control Devices Planning Guide Selection recommendation (single-head pumps) Function 4-stage switching Wilo-SR-System Stepless control Wilo-AS-System Differential pressure-sensitive ('p) Time-sensitive plus (+T/'T) Basic device Load module signal transmitter ('p) Load module Signal transmitter DM Wilo pump type Basic device EM WA/SE DDM Signal transmitter DM DDS 1) WA/SE SE 110-N 6 SE 125-N 6 – – – – AS 08 – SE 150-N 6 SE 200-N 6 Star-RS 25/2 Star-RS 25/4 Star-RS 25/6 – – – – – – Star-RS 30/2 Star-RS 30/4 Star-RS 30/6 RP 25/60 -2 – – – – – – RP 25/80 r S4R 2.5 10 P 100/200 r S4R 2.5 T/'T MOD + sensor 'p MOD 10 – AS 1.5 T/'T MOD + sensor 'p MOD 16 – – – P 100/160 r S4R 2.5 T/'T MOD + sensor 'p MOD 6 – AS 08 6 P 50/125 r S4R 2.5 T/'T MOD + sensor 'p MOD 6 – AS 08 6 P 65/160 r S4R 2.5 T/'T MOD + sensor 'p MOD 16 – AS 1.5 16 P 65/125 r S4R 2.5 16 P 80/125 r S4R 2.5 T/'T MOD + sensor 'p MOD 6 AS 08 AS 08 6 P 40/100 r S4R 2.5 T/'T MOD + sensor 'p MOD 16 – – – AS 08 AS 08 – 6 – WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor 1) 360 Signal transmitter DDS (to be ordered extra) Specify measuring range Subject to change without prior notice 09/2006 WILO AG .5 T/'T MOD + sensor 'p MOD 10 – AS 08 10 P 80/250 r S4R 2.5 T/'T MOD + sensor 'p MOD 6 AS 08 AS 08 6 P 40/160 r S4R 2.5 T/'T MOD + sensor 'p MOD 6 RP 30/80 r S4R 2.5 T/'T MOD + sensor 'p MOD 6 – AS 08 6 P 50/160 r S4R 2.5 T/'T MOD + sensor 'p MOD 10 – AS 08 10 P 65/250 r S4R 2.5 T/'T MOD + sensor 'p MOD 16 – AS 1.5 T/'T MOD + sensor 'p MOD 6 RP 30/100 r S4R 2. 80/10 Solar thermal WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor Switchgears and Control Devices Pump Management Systems Service/Accessories. Air-conditioning. Cooling 4-stage switching Wilo-SR-System Basic device EM WA/SE Signal transmitter DM DDM WA/SE DDS 1) TOP-D 30/40/50 – – – – – – – – – – – – TOP-D 65/80/100/125 Potable water circulation Star-Z 15 Star-Z 20/1 Star-Z 25/2 TOP-Z 20/4 TOP-Z 25/6 TOP-Z 25/10 TOP-Z 30/7 TOP-Z 30/10 TOP-Z 40/7 TOP-Z 50/7. 65/10.Switchgears and Control Devices Planning Guide Selection recommendation (single-head pumps) Function Stepless control Wilo-AS-System Differential pressure-sensitive ('p) Time-sensitive plus (+T/'T) Basic device Load module signal transmitter ('p) Load module Signal transmitter DM Wilo pump type Heating.Circulating pumps in glandless design 361 . Systems 1) Signal transmitter DDS (to be ordered extra) Specify measuring range Wilo Catalogue A1 . 1–1 10 TOP-S 65/10 CR 1.Switchgears and Control Devices Planning Guide Selection recommendation (single-head pumps) Function Stepless speed control Wilo-CR-System Manual control mode operation Basic device DDC Differential pressure ('p) 'p-c 'p-v/'p-q 1) Signal transmitter 'T ±T DDG 3) DM Wilo pump type Temperature WA or SE TOP-S 25/5 – – – – – CR 1.1–1 TOP-S 40/4 – 10 – TOP-S 40/7 10 CR 1.1–1 10 TOP-S 80/10 CR 2.1–1 TOP-S 40/10 TOP-S 40/15 10 CR 2.1–1 10 TOP-S 65/13 CR 2.1-1 DDC board Basic equipment 10 Temperature board – – – – – TOP-S 25/7 TOP-S 25/10 TOP-S 30/4 TOP-S 30/5 TOP-S 30/7 TOP-S 30/10 CR 1.2–1 10 TOP-S 100/10 CR 2.2–1 TOP-S 65/7 CR 1.2–1 10 AXL 80/25-130 – – – 20 – Temperature board 2) – WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor 1) 2) 3) 362 Required volumetric-flow transmitter to be provided by customer Order temperature board separately as required: Temperature board KTY 10: Temperature sensor TSG in the scope of delivery Temperature board PT 100: Temperature sensor to be provided by customer Order DDG signal transmitter separately (specify measuring range) Subject to change without prior notice 09/2006 WILO AG .2–1 20 TOP-S 65/15 CR 2.1–1 TOP-S 50/10 DDC Board Basic equipment 10 TOP-S 50/15 CR 2.2-1 20 TOP-S 50/4 TOP-S 50/7 10 10 CR 1.2–1 20 TOP-S 80/7 CR 1. Air-conditioning.5 – – – – – – – – – – – – – – – – – – – – Potable water circulation TOP-RL 30/7. Cooling Stepless speed control Wilo-CR-System WA or SE TOP-RL 25/7. Systems RP 30/80 r RP 30/100 r WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor 1) 2) Switchgears and Control Devices Pump Management Systems 3) Required volumetric-flow transmitter to be provided by customer Order temperature board separately as required: Temperature board KTY 10: Temperature sensor TSG in the scope of delivery Temperature board PT 100: Temperature sensor to be provided by customer Order DDG signal transmitter separately (specify measuring range) Wilo Catalogue A1 .5 TOP-RL 40/4 SE 110-N SE 125-N SE 150-N SE 200-N Star-RS 25/2 Star-RS 25/4 Star-RS 25/6 Star-RS 30/2 Solar thermal Star-RS 30/4 Star-RS 30/6 RP 25/60 -2 RP 25/80 r RP 25/100 r Service/Accessories.Circulating pumps in glandless design 363 .Switchgears and Control Devices Planning Guide Selection recommendation (single-head pumps) Function Manual control mode operation Basic device DDC Differential pressure ('p) Temperature 'p-c 'p-v/'p-q 1) Signal transmitter 'T ±T DDG 3) DM Wilo pump type Heating.5 TOP-RL 30/4 TOP-RL 30/6. 1–1 10 P 65/160 r CR 1.1–1 10 P 50/250 r CR 2.0–1 20 P 100/160 r CR 2.0–1 20 – DDC board – Basic equipment – 10 20 – Temperature board 2) TOP-D 30/40/50 – – – – – – – – – – TOP-D 65/80/100/125 Star-Z 15 Star-Z 20/1 Star-Z 25/2 TOP-Z 20/4 TOP-Z 25/6 TOP-Z 25/10 TOP-Z 30/7 TOP-Z 30/10 TOP-Z 40/7 TOP-Z 50/7.1–1 P 65/250 r CR 3.2–1 10 P 100/200 r CR 4.1–1 10 P 80/160 r CR 2.2–1 20 P 65/125 r CR 1.1–1 10 P 50/160 r CR 1.1–1 10 P 50/125 r CR 1.2–1 10 P 80/250 r CR 4.Switchgears and Control Devices Planning Guide Selection recommendation (single-head pumps) Function Stepless speed control Wilo-CR-System Manual control mode operation Basic device DDC Differential pressure ('p) 'p-c 'p-v/'p-q 1) Signal transmitter 'T ±T DDG 3) DM Wilo pump type Temperature WA or SE P 40/100 r – P 40/160 r CR 1. TOP-Z 80/10 WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor 1) 2) 3) 364 Required volumetric-flow transmitter to be provided by customer Order temperature board separately as required: Temperature board KTY 10: Temperature sensor TSG in the scope of delivery Temperature board PT 100: Temperature sensor to be provided by customer Order DDG signal transmitter separately (specify measuring range) Subject to change without prior notice 09/2006 WILO AG .0–1 P 80/125 r CR 1. 65/10. Air-conditioning. ('T) tial pressure ('p) Pump type Heating.Switchgears and Control Devices Planning Guide Selection recommendation (twin-head pumps or 2 single-head pumps) Function 2-pump switching or addition operation (Maximum/Min. ('T) Differential pressure ('p) DM WA/SE – 2 x TOP-S 25/5 S2R 3D TF – 2 x TOP-S 25/7 S2R 3D – 2 x TOP-S 25/10 – DDM 1) DDM WA/SE DTS/SK 610 6 S2R 3D TF DTS/SK 610 6 TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 10 2 x TOP-S 30/4 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6 TOP-SD 30/5 2 x TOP-S 30/5 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6 TOP-SD 32/7 2 x TOP-S 30/7 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6 – 2 x TOP-S 30/10 S2R 3D TF DTS/SK 610 10 S2R 3D TF DTS/SK 610 10 – 2 x TOP-S 40/4 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6 TOP-SD 40/3 – TOP-SD 40/7 2 x TOP-S 40/7 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6 TOP-SD 40/10 2 x TOP-S 40/10 S2R 3D TF DTS/SK 610 10 S2R 3D TF DTS/SK 610 10 2 x TOP-S 50/4 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6 – TOP-SD 50/7 2 x TOP-S 50/7 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6 TOP-SD 50/10 2 x TOP-S 50/10 S2R 3D TF DTS/SK 610 10 S2R 3D TF DTS/SK 610 10 TOP-SD 40/15 2 x TOP-S 40/15 S2R 3D TF DTS/SK 610 16 S2R 3D TF DTS/SK 610 16 TOP-SD 50/15 2 x TOP-S 50/15 – – – – S2R 3D TF DTS/SK 610 16 2 x TOP-S 65/7 S2R 3D TF DTS/SK 610 10 S2R 3D TF DTS/SK 610 10 TOP-SD 65/10 2 x TOP-S 65/10 S2R 3D TF DTS/SK 610 10 S2R 3D TF DTS/SK 610 10 TOP-SD 65/13 2 x TOP-S 65/13 S2R 3D TF DTS/SK 610 16 – – – – S2R 3D TF DTS/SK 610 16 S2R 3D TF DTS/SK 610 10 S2R 3D TF DTS/SK 610 10 S2R 3D TF DTS/SK 610 10 S2R 3D TF DTS/SK 610 6 – TOP-SD 65/15 – TOP-SD 80/10 2 x TOP-S 65/15 2 x TOP-S 80/7 S2R 3D TF DTS/SK 610 10 – – – – 2 x TOP-S 80/10 – 2 x TOP-S 100/10 – 2 x AXL 80/25-130 – – – – Potable water circulation 2 Single-head pumps Solar thermal EM Signal transmitter Service/Accessories. Systems Twin-head pumps Three-phase (DM) Basic Temperature Differential Differendevice (+T) temp. Cooling Wilo-SR-System Switchgears and Control Devices Pump Management Systems WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor Basic device + signal transmitter/load module as required (order separately) 1) Specify measuring range for DDM transmitter Wilo Catalogue A1 .Circulating pumps in glandless design 365 .) AC (EM) Timesensitive Signal transmitter Timesensitive Basic Temperature Differential device (+T) temp. 5 S2R 3D TF DTS/SK 610 10 – 2 x TOP-RL 30/7. ('T) tial pressure ('p) EM WA/SE – 2 x TOP-RL 25/7.Switchgears and Control Devices Planning Guide Selection recommendation (twin-head pumps or 2 single-head pumps) Function 2-pump switching or addition operation (Maximum/Min. ('T) Differential pressure ('p) DM 2 Single-head pumps DOP 32/80 r Signal transmitter DDM DDM 1) WA/SE – – – – – – – – – – – – – DTS/SK 610 6 S2R 3D TF DTS/SK 610 6 TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6 WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor Basic device + signal transmitter/load module as required (order separately) 1) 366 Specify measuring range for DDM transmitter Subject to change without prior notice 09/2006 WILO AG .5 S2R 3D TF DTS/SK 610 10 – 2 x TOP-RL 40/4 S2R 3D TF DTS/SK 610 6 – 2 x SE 110-N S2R 3D TF DTS/SK 610 6 SE 125-N-TW 2 x SE 125-N S2R 3D TF DTS/SK 610 6 SE 150-N-TW 2 x SE 150-N S2R 3D TF DTS/SK 610 6 SE 200-N-TW 2 x SE 200-N S2R 3D TF DTS/SK 610 10 – 2 x RP 25/60-2 S2R 3D – – – 2 x RP 25/80 r S2R 3D TF – 2 x RP 25/100 r S2R 3D 2 x RP 30/80 r 2 x RP 30/100 r 2 x P 40/100 r – DOP 40/100 r Basic Temperature Differential device (+T) temp.5 S2R 3D TF DTS/SK 610 10 – 2 x TOP-RL 30/4 S2R 3D TF DTS/SK 610 6 – 2 x TOP-RL 30/6.) Wilo-SR-System AC (EM) Timesensitive Pump type Twin-head pumps Three-phase (DM) Signal transmitter Timesensitive Basic Temperature Differential Differendevice (+T) temp. Cooling Wilo-SR-System WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor Basic device + signal transmitter/load module as required (order separately) Switchgears and Control Devices Pump Management Systems 1) Specify measuring range for DDM transmitter Wilo Catalogue A1 .Circulating pumps in glandless design 367 . Systems Pump type Heating. Air-conditioning.) AC (EM) Timesensitive Three-phase (DM) Signal transmitter Timesensitive Basic Temperature Differential Differendevice (+T) temp.Switchgears and Control Devices Planning Guide Selection recommendation (twin-head pumps or 2 single-head pumps) Function 2-pump switching or addition operation (Maximum/Min. ('T) tial pressure ('p) Basic Temperature Differential device (+T) temp. ('T) Differential pressure ('p) DM Twin-head pumps 2 Single-head pumps DOP 40/160 r 2 x P 40/160 r S2R 3D TF DTS/SK 610 6 DOP 50/100 r 2 x P 50/125 r S2R 3D TF DTS/SK 610 6 DOP 50/160 r 2 x P 50/160 r S2R 3D TF DTS/SK 610 10 2 x P 50/250 r S2R 3D TF DTS/SK 610 6 DOP 65/125 r 2 x P 65/125 r S2R 3D TF DTS/SK 610 6 DOP 65/160 r 2 x P 65/160 r S2R 3D TF DTS/SK 610 10 2 x P 65/250 r S2R 3D TF DTS/SK 610 16 DOP 80/125 r 2 x P 80/125 r S2R 3D TF DTS/SK 610 6 DOP 80/160 r 2 x P 80/160 r S2R 3D TF DTS/SK 610 10 2 x P 80/250 r S2R 3D TF DTS/SK 610 16 2 x P 100/160 r S2R 3D TF DTS/SK 610 10 – 2 x P 100/200 r S2R 3D TF DTS/SK 610 16 – 2 x Star RS 25/2 r S2R 3D – 2 x Star RS 25/4 r S2R 3D – 2 x Star RS 25/6 r S2R 3D – – – – – 2 x Star RS 30/2 r S2R 3D Star-RSD 30/4 2 x Star RS 30/4 r S2R 3D Star-RSD 30/6 2 x Star RS 30/6 r S2R 3D – – – DOP 100/160 r DDM – – – – DDM 1) WA/SE – – Solar thermal – WA/SE Potable water circulation EM Signal transmitter Service/Accessories. Switchgears and Control Devices Planning Guide Selection recommendation (twin-head pumps or 2 single-head pumps) Function Base unit 2 Single-head pumps Stepless control Wilo-SR-System Wilo-AS-System differential pressure ('p) Time-sensitive plus (+T/'T) Load module Pump type Twin-head pumps 4-stage switching ('p) Signal transmitter Load module Signal transmitter DM Basic device EM WA/SE DDM Signal transmitter DM WA/SE DDS1) – 2 x TOP-S 25/5 6 – 2 x TOP-S 25/7 6 2 x TOP-S 25/10 10 2 x TOP-S 30/4 6 – TOP-SD 30/5 TOP-SD 32/7 2 x TOP-S 30/5 6 2 x AS 08 + 2 x AS 08 + SK 613 SK 613 2 x TOP-S 30/7 6 – 2 x TOP-S 30/10 6 – 2 x TOP-S 40/4 6 TOP-SD 40/3 2 x TOP-S 40/7 6 TOP-SD 40/7 2 x TOP-S 40/7 6 TOP-SD 40/10 2 x TOP-S 40/10 10 TOP-SD 40/15 2 x TOP-S 40/15 – 2 x TOP-S 50/4 2 x AS 1.5 + SK 613 10 – 2 x AS 08 + SK 613 – 2 x TOP-S 65/7 10 TOP-SD 65/10 2 x TOP-S 65/10 TOP-SD 65/13 2 x TOP-S 65/13 TOP-SD 65/15 2 x TOP-S 65/15 – 2 x AS 1.5 + SK 613 – TOP-SD 80/10 16 2 x TOP-S 80/10 – 2 x TOP-S 100/10 – 2 x AXL 80/25-130 10 – – – – – – 2 x AS 08 + SK 613 10 10 6 WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor 1) 368 Signal transmitter DDS to be ordered extra (specify measuring range) Subject to change without prior notice 09/2006 WILO AG .5 + SK 613 16 2 x AS 08 + 2 x AS 08 + SK 613 SK 613 6 – – – – – – TOP-SD 50/7 2 x TOP-S 50/7 – 2 x AS 08 + SK 613 6 TOP-SD 50/10 2 x TOP-S 50/10 – 2 x AS 08 + SK 613 10 TOP-SD 50/15 2 x TOP-S 50/15 – 2 x AS 1.5 + SK 613 10 2 x TOP-S 80/7 – 2 x AS 08 + SK 613 10 – 2 x AS 1. 5 + SK 613 10 Switchgears and Control Devices Pump Management Systems 2 Single-head pumps Wilo-SR-System Load module Pump type Twin-head pumps Stepless control Potable water circulation Base unit 4-stage switching Heating.5 + SK 613 2 x P 65/125 r S4R 2.5 D T/'T MOD + sensor 'p MOD 6 6 DOP 40/100 r 2 x P 40/100 r S4R 2.5 D T/'T MOD + sensor 'p MOD 10 – 2 x AS 08 + SK 613 2 x P 50/250 r S4R 2.5 D T/'T MOD + sensor 'p MOD 6 2 x AS 08 + 2 x AS 08 + SK 613 SK 613 6 2 x RP 30/80 r S4R 2.5 D T/'T MOD + sensor 'p MOD 6 Solar thermal – Service/Accessories.5 D T/'T MOD + sensor 'p MOD 16 – – – 2 x P 100/160 r S4R 2.5 D T/'T MOD + sensor 'p MOD 16 2 x P 80/125 r S4R 2.5 D – – 6 6 – 2 x AS 08 + SK 613 6 16 6 2 x P 50/160 r S4R 2.5 6 – 2 x TOP-RL 30/4 6 – 2 x TOP-RL 30/6. Air-conditioning.5 D T/'T MOD + sensor 'p MOD 10 – 2 x AS 1.5 D T/'T MOD + sensor 'p MOD 10 2 x P 80/250 r S4R 2.5 – 2 x TOP-RL 40/4 – 2 x SE 110-N 6 SE 125-N-TW 2 x SE 125-N 6 SE 150-N-TW 2 x SE 150-N 6 SE 200-N-TW 2 x SE 200-N 6 6 – – – 2 x AS 08 + SK 613 – 6 – 2 x RP 25/60-2 – – – – 2 x RP 25/80 r S4R 2.5 D T/'T MOD + sensor 'p MOD 6 T/'T MOD + sensor 'p MOD 6 – – – DOP 32/80 r – DOP 50/100 r DOP 50/160 r – DOP 65/125 r DOP 65/160 r – DOP 80/125 r DOP 80/160 r – DOP 100/160 r 2 x P 50/125 r S4R 2.5 D T/'T MOD + sensor 'p MOD 6 – – 2 x RP 30/100 r S4R 2. Cooling Function WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor 1) Signal transmitter DDS to be ordered extra (specify measuring range) Wilo Catalogue A1 .5 D 2 x P 65/250 r S4R 2.Switchgears and Control Devices Planning Guide Selection recommendation (twin-head pumps or 2 single-head pumps) Wilo-AS-System differential pressure ('p) Time-sensitive plus (+T/'T) ('p) Signal transmitter Load Signal module transmitter DM Basic device EM WA/SE DDM Signal transmitter DM DDS1) WA/SE – 2 x TOP-RL 25/7.5 6 – 2 x TOP-RL 30/7.5 D T/'T MOD + sensor 'p MOD 6 – T/'T MOD + sensor 'p MOD 10 2 x AS 08 + SK 613 – 2 x AS 1.5 + SK 613 – 2 x AS 08 + SK 613 10 2 x P 65/160 r S4R 2.5 D T/'T MOD + sensor 'p MOD 6 – 2 x RP 25/100 r S4R 2. Systems – 6 10 16 6 2 x P 80/160 r S4R 2.Circulating pumps in glandless design 369 .5 D T/'T MOD + sensor 'p MOD 6 2 x AS 08 + 2 x AS 08 + SK 613 SK 613 DOP 40/160 r 2 x P 40/160 r S4R 2.5 D T/'T MOD + sensor 'p MOD 16 – 2 x AS 1. Switchgears and Control Devices Planning Guide Selection recommendation (twin-head pumps or 2 single-head pumps) Function Base unit WA/SE – 2 x P 100/200 r S4R 2.5 D – 2 x Star RS 25/2 r – 2 x Star RS 25/4 r – 2 x Star RS 25/6 r – 2 x Star RS 30/2 r – 2 x Star RS 30/4 r Star-RSD 30/6 2 x Star RS 30/6 r Wilo-SR-System Wilo-AS-System differential pressure ('p) Time-sensitive plus (+T/'T) ('p) Signal transmitter Load module Signal transmitter DM 2 Single-head pumps Star-RSD 30/4 Stepless control Load module Pump type Twin-head pumps 4-stage switching Basic device EM DDM T/'T MOD + sensor – – 'p MOD 16 – – Signal transmitter DM DDS1) WA/SE – – – – – WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor 1) 370 Signal transmitter DDS to be ordered extra (specify measuring range) Subject to change without prior notice 09/2006 WILO AG . 2 – 2 10 – 2 x AXL 80/25-130 – – – TOP-SD 80/10 DDC board – Basic equipment – 20 – Temperature board 2) Service/Accessories.1 – 2 10 TOP-SD 65/13 2 x TOP-S 65/13 CR 2.Circulating pumps in glandless design 371 .1 – 2 DDC board Basic equipment 10 Temperature board 2) 2 x TOP-S 30/4 – – – – – TOP-SD 30/5 2 x TOP-S 30/5 – – – – – TOP-SD 32/7 2 x TOP-S 30/7 – – – – – CR 1.1 – 2 10 TOP-SD 40/7 2 x TOP-S 40/7 CR 1.1 – 2 10 TOP-SD 65/10 2 x TOP-S 65/10 CR 1.2 – 2 10 – 2 x TOP-S 100/10 CR 2.1 – 2 10 TOP-SD 40/10 2 x TOP-S 40/10 CR 1.1 – 2 DDC board Basic equipment 10 Temperature board 2) 2 x TOP-S 40/4 – – – – – TOP-SD 40/3 2 x TOP-S 40/7 CR 1.2 – 2 20 TOP-SD 65/15 2 x TOP-S 65/15 CR 2.1 – 2 10 TOP-SD 50/15 2 x TOP-S 50/15 CR 2.1 – 2 10 TOP-SD 50/10 2 x TOP-S 50/10 CR 1.Switchgears and Control Devices Planning Guide Selection recommendation (twin-head pumps or 2 single-head pumps) Function Stepless speed control Manual control mode Differential pressure ('p) Heating.1 – 2 10 TOP-SD 50/7 2 x TOP-S 50/7 CR 1.1 – 2 10 2 x TOP-S 80/10 CR 2.2 – 2 20 – – – – 2 x TOP-S 25/10 2 x TOP-S 30/10 2 x TOP-S 50/4 CR 1.2 – 2 2 x TOP-S 65/7 CR 1.2 – 2 20 2 x TOP-S 80/7 CR 1. Cooling Wilo-CR-System Temperature 'p-c Pump type Basic device DDC 'p-v/'p-q 1) 'T ±T DDG 3) DM Twin-head pumps Signal transmitter 2 Single-head pumps 2 x TOP-S 25/5 – – – – – – 2 x TOP-S 25/7 – – – – – CR 1. Systems – Solar thermal – Potable water circulation WA or SE – 1) 2) 3) Switchgears and Control Devices Pump Management Systems WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor Required volumetric-flow transmitter to be provided by customer Order temperature board separately as required: Temperature board KTY 10: Temperature sensor TSG in the scope of delivery Temperature board PT 100: Temperature sensor to be provided by customer Order DDG signal transmitter separately (specify measuring range) Wilo Catalogue A1 .1 – 2 10 TOP-SD 40/15 2 x TOP-S 40/15 CR 2. Air-conditioning. 5 – 2 x TOP-RL 40/4 – 2 x SE 110-N SE 125-N-TW 2 x SE 125-N SE 150-N-TW 2 x SE 150-N SE 200-N-TW 2 x SE 200-N – 2 x RP 25/60-2 – 2 x RP 25/80 r – 2 x RP 25/100 r DOP 32/80 r – DOP 40/100 r – – – – – – – – – – – – – – – 2 x RP 30/80 r 2 x RP 30/100 r 2 x P 40/100 r WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor 1) 2) 3) 372 Required volumetric-flow transmitter to be provided by customer Order temperature board separately as required: Temperature board KTY 10: Temperature sensor TSG in the scope of delivery Temperature board PT 100: Temperature sensor to be provided by customer Order DDG signal transmitter separately (specify measuring range) Subject to change without prior notice 09/2006 WILO AG .5 – 2 x TOP-RL 30/7.Switchgears and Control Devices Planning Guide Selection recommendation (twin-head pumps or 2 single-head pumps) Function Stepless speed control Wilo-CR-System Manual control mode Differential pressure ('p) Temperature 'p-c Pump type Basic device DDC 'p-v/'p-q 1) 'T ±T DDG 3) DM Twin-head pumps Signal transmitter 2 Single-head pumps WA or SE – 2 x TOP-RL 25/7.5 – 2 x TOP-RL 30/4 – 2 x TOP-RL 30/6. Circulating pumps in glandless design 373 .1 – 2 10 2 x P 50/250 r CR 2.1 – 2 2 x P 65/250 r CR 3. Air-conditioning.0 – 2 20 – 2 x Star RS 25/2 r – 2 x Star RS 25/4 r – 2 x Star RS 25/6 r – 2 x Star RS 30/2 r – 10 DDC board – – DOP 100/160 r – Star-RSD 30/4 2 x Star RS 30/4 r Star-RSD 30/6 2 x Star RS 30/6 r – Basic equipment – – Temperature board 2) Solar thermal 2 x P 40/160 r – Service/Accessories.2 – 2 10 – 2 x P 100/200 r CR 4.1 – 2 10 DOP 80/160 r 2 x P 80/160 r CR 2.0 – 2 20 2 x P 100/160 r CR 2.2 – 2 10 2 x P 80/250 r CR 4. Systems DOP 40/160 r Potable water circulation WA or SE WA = wall-mounted installation SE = switch cabinet installation WA/SE = wall-mounted or switch cabinet installation DM = three-phase AC motor EM = single-phase AC motor 1) 2) Switchgears and Control Devices Pump Management Systems 3) Required volumetric-flow transmitter to be provided by customer Order temperature board separately as required: Temperature board KTY 10: Temperature sensor TSG in the scope of delivery Temperature board PT 100: Temperature sensor to be provided by customer Order DDG signal transmitter separately (specify measuring range) Wilo Catalogue A1 .1 – 2 10 DOP 50/160 r 2 x P 50/160 r CR 1.0 – 2 20 DOP 80/125 r 2 x P 80/125 r CR 1. Cooling Wilo-CR-System Temperature 'p-c Pump type Basic device DDC 'p-v/'p-q 1) 'T ±T DDG 3) DM Twin-head pumps Signal transmitter 2 Single-head pumps CR 1.1 – 2 10 DOP 50/100 r 2 x P 50/125 r CR 1.1 – 2 10 DOP 65/160 r 2 x P 65/160 r CR 1.Switchgears and Control Devices Planning Guide Selection recommendation (twin-head pumps or 2 single-head pumps) Function Stepless speed control Manual control mode Differential pressure ('p) Heating.2 – 2 20 DOP 65/125 r 2 x P 65/125 r CR 1. with thermostatic valves Temperature Wilo-S2R… Wilo-S4R… Pipe system Mode of utilisation/operating mode Time Wilo-S1R-h Switchgear/control device type Wilo-SK 601 Control function • • • • • • • • • • • • • • • Partial gravity • Open system • Boiler admixture for .min.Switchgears and Control Devices Planning Guide Selection Guide Twin-pipe system . return temperature .with space heating panels Single-pipe system ...Minimum flow volume • • Primary circuit • Primary circuit with condensing boiler • • • • • • • Potable water circulation • Air heating/ cooling circuits • • • • • This selection recommendation is in reference to installation systems which are designed in accordance with the German Heating Installation Regulation [Heizungsanlagenverordnung (HeizAnlV)] and the German Energy Savings Regulation [Energieeinsparverordnung (EnEV)].with radiant panel heating T 'p Wilo-CR… • Feed Wilo-AS…nP Wilo-CR… Wilo-S2R… Wilo-S4R… Wilo-CR… 'T • • • Return Wilo-Stratos. 374 Subject to change without prior notice 09/2006 WILO AG . Wilo-TOP-E… h Differential Differential pressure Differential prestemperature sure with temperature prompt Wilo-S2R… Wilo-S4R… Twin-pipe system .with manual control valves Single-pipe system . Air-conditioning. Cooling Switchgears and Control Devices Planning Guide Wilo Catalogue A1 .Switchgears and Control Devices Pump Management Systems Service/Accessories. Systems Solar thermal Potable water circulation Heating.Circulating pumps in glandless design 375 . Switchgears and Control Devices Plug-In Modules Series description Wilo-S1R-h Plug-In Modules Series description WiloS1R-h Wilo-S1R-h > Time switching for potable water circulators For the pump types Star-Z 20/1 and Star-Z 25/2 EM • Time-sensitive ON/OFF control for potable water circulators • 24h time switch (1e4h cycle) switches the pump ON/OFF at preset operating times • Fixed-speed version • Special version for 24-hour/7-day programme and battery backup with digital display: Type S1R-h S > Identification Code: Example: Wilo-S1R-h S switchgear 1 switching On/Off R Automatic control h Type of control Time h Installation Safe-to-use plug-in technology facilitates problem-free automation of demand-compatible pump performance adjustment for both initial installation and retrofits.: Modules completely exchanged Subject to change without prior notice 09/2006 WILO AG .: 376 Dismantling of the standard module Fig.: Installation of the time module S1R-h Fig. Basic plug-in module can be replaced in accordance with the sequence pictured below.: Pump with standard module Fig. No separate electrical connection required! Fig. Circulating pumps in glandless design 377 . Cooling Wilo-Switchgear SK 601 Wall-mounted switchgear installation for automatic time-sensitive ON/OFF control of Wilo single pumps with single-phase or three-phase AC motors. > Connecting cables (provided by customer) Mains –> SK 601 –> pump EM: 3 x 1.5 mm2 Service/Accessories. Potable water circulation > Switch functions • Automatic time-sensitive ON/OFF control by means of time switch at settable times (every 1/ hour). Air-conditioning.5 mm2 (16 A slow-blow) SK 602 –> SK 601 EM/DM: 4 x 1. 10 A 1.5 mm2 DM without WSK: 4 x 1.5 mm2 DM with WSK: 7 x 1.5 mm2 SK 602 –> pump EM with WSK: 5 x 1. For three-phase or AC current with WSK only in conjunction with SK 602 or contactor. Systems Solar thermal Dimensions in mm Fixing sundries provided by customer Switchgears and Control Devices Pump Management Systems Switchgears Series description WiloSK 601 Wilo Catalogue A1 .: Weight: 130 108 Ø4 10 84 56 230 V/50 Hz IP 31 max. 4 • Parallel control of multiple pump installations feasible up to max.25 kg Direct connection for alternating current (EM) without thermal winding contacts (WSK).5 mm2 (10 A slow-blow) Mains –> SK 602 EM: 3 x 1. switching capacity Special-design time switch with day/week programme and battery backup (120 hours) Dimension drawing > Technical Data Operating voltage: Protection class: Maximum switch rating: Power loss: Maximum ambient temp.7 W 40°C 0.5 mm2 (16 A slow-blow) DM: 5 x 1.Switchgears and Control Devices Switchgears Series description Wilo-SK 601 Heating. different speed stages with time-sensitive priority switching to the low-load pump including fault switchover. with time-sensitive overriding switchover to the base load pump Control by an additional external signal transmitter.2 kg 228 (Dimensions in mm) * Projecting part for cabinet installation 34* 74 378 ~11 > Connecting cables (provided by customer) Mains –> S2R 3D (16 A slow-blow) EM: 3 x 1. single run and fault signals with signal card S2R 3D (additional charge).: 40 °C Weight: 2. ** 183 > Technical Data Operating voltage: 224 1~230/3~400 V/ 50 Hz Control voltage: 24 V = Maximum connected load: 2 x 3 kW (3~400 V) Heat loss: 20 W Protection class: IP 41 Maximum ambient temp. .5 mm2 DM without WSK: 4 x 1.5/Wilo-S4R 2. Type DDM.2-stage switchover from pump I to pump II with preselected. etc.or fault-sensitive switchover (main/standby operation) of glandless or glanded twin-head pumps 2 single-head pumps with single-phase or three-phase AC motors up to 3 kW rated motor power . ON/OFF 2 x 1. optionally: .5D Switchgear Wilo-S2R 3D For wall-mounted/switch cabinet door installation for: . mixing valve motor limit switch.On/Off control of the peak load pump (addition operation) with manual preselection in the switchgear.5 mm2 DM: 5 x 1. Type TF. • Ext. optionally as a function . > Additionally: • Overriding On/Off control by external onsite switch (e.5/ S2R 3D/ Wilo-S4R 2. • Time-sensitive control of glandless twinhead pumps: .5 mm2 Subject to change without prior notice 09/2006 WILO AG .Switchover between main and standby pumps.of the differential temperature ('T) between feed and return pipes.5 mm2 DM with WSK: 7 x 1.or load-sensitive 2-stage control of glandless twin-head pumps or 2 single-head pumps > Main control functions • Time-sensitive or fault-sensitive switchover 244 260 265 Dimension drawing Ø5 ** Required free space for cable exit: 80 mm of twin-head pumps. • Load-sensitive control of glandless twinhead pumps. .5/WiloS4R 2.5D Series description WiloS2R 2. .5 mm2 EM without WSK: 3 x 1.5/S2R 3D/Wilo-S4R 2.of the feed temperature (T). time-sensitive only.Automatic time. different speed stages including fault switchover.On/Off control of peak-load pump (addition operation).g. optionally: . Type DTS/ SK 610. .On/Off control of the peak load pump (addition operation) for manual preselection the switchgear.5 mm2 S2R 3D –> 2 pumps EM with WSK: 5 x 1.Automatic time.5 mm2 DTS/SK 610: Cable included in the scope of delivery of the signal transmitter DDM: Cable included in the scope of delivery of the signal transmitter S2R 3D –> Ext.Switchgears and Control Devices Switchgears Series description Wilo-S2R 2.of the pump differential pressure ('p).5 mm2 S2R 3D –> Transmitter TF: 3 x 1.) • potential-free run and fault signals. .2 -stage switchover from pump I to pump II with preselected. pumps I + II – o – o Speed-stage signal.Circulating pumps in glandless design 379 .5 S2R 3D S4R 2. On-site wiring to a central monitoring station. Cooling Wilo-SR signal cards for remote monitoring Wilo Catalogue A1 . up to 1.5D Potential-free contacts S2R 2.5/Wilo-S4R 2. operating pump o2 o4 o4 > Technical Data Contact rating: 250 V~/1 A Connection cable: max.5 S4R 2. 100 m length Cable cross-section: if required.5 mm2 Switchgears and Control Devices Pump Management Systems Service/Accessories. Systems Solar thermal Potable water circulation • Series (included in the switchgear) o Signal card (functions on one card) – > SR signal cards for extending the internal equipment potential-free connections as per the table. Air-conditioning. Mounting of signal card in the SR unit in conjunction with a 10-pole flat plug.5/S2R 3D/Wilo-S4R 2. Heating.5D Collective run signal SBM o • • o – • • Collective fault signal SSM • Individual run signal. pumps I + II – o – o Single fault signal.Switchgears and Control Devices Switchgears Series description Wilo-S2R 2. -pressure dependent 'p On/Off Twin-head pump option of main/ standby or peak-load operation Diff.-dependent 'T and/or Diff. WSK • 1) • Three-phase current.-Temp. WSK.-pressure dependent 'p Diff.5 S2R 3D Auxiliary load module (optional – required for function) MOD o DDM TF o o Supplementary signal transmitter AC current with built-in capacitor • • 1) AC current.-Temp.5 'p Diff. blocking current-proof Wall-mounted installation.-dependent 'T Single-head pump Device allocation • • • • • • • • • • Equipment • • Main switch 0 – 1 Selector switch – continuous Pre-selector switch Maximum speed stage Control switch • – 0 – Automatic Control switch II – Addition I + II I–0– Standby I/II – Time switch with daily programme On/Off (every 1/4 hour) • • Time switch with daily/weekly programme and battery backup (120 hours) Setpoint adjuster 2) ('p – T – 'T) included in the scope of delivery auxiliary module/transmitter o • • Time switch with daily programme Maximum/ Min.5/Wilo-S4R 2. or Automatic/Min.5/S2R 3D. blocking current-proof Motor allocation DTS DDM TF o o o S4R 2.5D Single-head pump 2-stage 4-stage Switching device S1R-h SK 601 S2R 2. direct Installation o 'p • AC current.Switchgears and Control Devices Switchgears Device allocation. Wilo-S4R 2.-pressure dependent 'p Diff. SSM • 1) • • • • Cabinet-door installation Integrated pump installation – plug-in module DTS DDM o o MOD o T'T MOD o o DDM o • Three-phase current.5D T'T MOD o Temperature-dependent T Temperature-dependent T S4R 2.-Temp. 380 • o • • • • • o o o o • • • • • • • • • • • Subject to change without prior notice 09/2006 WILO AG .-dependent 'T Temperature-dependent T Diff.-Temp.-pressure dependent 'p Time-sensitive Time-sensitive for Z-pump Time-sensitive Device equipment Twin-head pump option of Main/standby or peak-load switching Diff.-dependent 'T Temperature-dependent T Diff. equipment Wilo-S2R 2. Air-conditioning./plug type •C provided by customer •C •2xC Pump connecting cable with special plug 3) 10 m.-dependent 'T Temperature-dependent T Diff./plug type oC – oC o2xC •2 •2 • Fitted temperature sensors each with 5 m cable 2) • Fitted control cable 3 m/5m 2) •2 • • •1 •2 • •1 •2 • Twin-head pump operation switchover switching • • • • Twin-head pump addition switching for peak-load operation • • Fault pump switchover • • • • • • • • • Potential-free contact for external run signal o o o o Potential-free contact for external fault signal • • • • Terminals for power supply to an external signal transmitter • • Integrated full motor protection tripping Excess current draw fault trip Automatic reactivation after power failure 4) • • Terminals for external ON/OFF control • • • • Signal card for external operation/speed-stage display o o o o IP 41 IP 41 IP 41 IP 41 Protection class 5) IP 42 • Standard version o Special version or supplementary equipment (at additional charge) IP 31 1) 2) 3) 4) 5) Wilo Catalogue A1 ..-Temp.5/Wilo-S4R 2. Wilo-S4R 2.. Service/Accessories.-pressure dependent 'p Diff. Systems Operating-pump display…/pc.-dependent 'T Single-head pump Device allocation Equipment (Continued) Fault light •2 •2 • •4 • •2 •4 • Pump connecting cable with special plug 3) 3 m.-dependent 'T Temperature-dependent T Diff..5D 2-stage 4-stage S2R 2.-Temp.-pressure dependent 'p Diff.5 S2R 3D S4R 2. type C or E Clock setting must be corrected in event of a power failure lasting more than 15 minutes Protection class of the entire switch cabinet applies to switch cabinet installation 381 .Switchgears and Control Devices Switchgears Device allocation. Switchgears and Control Devices Pump Management Systems Operation indicator light(s) + SK 602 Included in the scope of delivery of the auxiliary transmitter or the auxiliary module Special plug.5 S4R 2.-pressure dependent 'p Time-sensitive S1R-h SK 601 and/or Potable water circulation Switching device Time-sensitive for Z-pump Time-sensitive Device equipment Twin-head pump option of Main/standby or peak-load switching Heating.-pressure dependent 'p Diff.-Temp.5D Diff. equipment Wilo-S2R 2.. Cooling Single-head pump Temperature-dependent T On/Off Twin-head pump option of main/ standby or peak-load operation Diff.Circulating pumps in glandless design Solar thermal Operating-stage display…/pc.-Temp.-dependent 'T Temperature-dependent T Diff.5/S2R 3D. of the feed temperature (+T) signal transmitter: TF.5 mm2 Subject to change without prior notice 09/2006 WILO AG . Short-time parallel operation during duty switchover is a feature in order to avoid the flap noise normally experienced on uncontrolled pump performance switchover.Time-sensitive duty cycling from main to standby pump. > Additional control function: Overriding On/Off control by on-site potential-free switch (e.Switchgears and Control Devices Switchgears Series description Wilo-SR-System. With motor protection switch or full thermistor protection starting with 11 kW .5 mm2 DTS/SK 610: Cable included in the scope of delivery of the signal transmitter DDM: Cable included in the scope of delivery of the signal transmitter SD –> Ext. . C A Dimension drawing Ød D B E 382 > Main control functions • Switchover from glanded pump twin-head pumps or 2 single-head pumps. . Automatic switchover from main pump to standby pump in the event of a fault and automatically time-sensitive by means of a day time switch for regular switching of operating and standby pumps.of the differential temperature ('T) between feed and return pipe.) > Connecting cables S2R 3D: –> as described above SD: SD –> mains 5-core (cross-section and fuse protection pursuant to local regulations) SD –> 2 pumps 7-core. Signal transmitter: DTS/SK 610. etc.5 mm2 for full motor protection (cross-section in accordance with local regulations) SD –> transmitter TF: 3 x 1. WiloSD-System Switchgear series: Wilo-SD Wall-mounted switchgear installation for automatic control of operating and standby pumps with glanded twin units. • Load-sensitive control of twin-head pumps and two single-head pumps . On/Off 2 x 1.of the pump differential pressure ('p).Automatic On/Off control of the peak-load pump (parallel operation) by means of an additional signal transmitter. optionally as a function: .time-sensitive On/Off control of the peak load pump (parallel operation). signal transmitter: DDM Time-sensitive switchover to the base load pump possible with manual switchgear preselection (setback mode). With star/delta activation for connected load from 4 kW (for connected load up to 3 kW S2R 3D switchgear as described above).g. Also manually preselectable peak-load operation by means of time-sensitive On/Off control of the 2nd pump. Optionally: . Wilo-SD-System Series description WiloSR-System. . starting with 11 kW in addition to 2 x 1. mixing valve motor limit switch. Circulating pumps in glandless design 383 . Wilo-SD-System A B C D E Ød S2R 3D 265 228 244 183 74 5 SD 5.. Cooling Dimensions Wilo Catalogue A1 . Heating.5/SD 9 750 300 722 272 175 7 SD 18. Systems Solar thermal Potable water circulation Wilo-.. Air-conditioning.5 900 300 872 272 175 7 SD 30/SD 37 600 600 572 572 175 7 Switchgears and Control Devices Pump Management Systems Service/Accessories.Switchgears and Control Devices Switchgears Series description Wilo-SR-System. operating-pump display…/pc.5 DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS o o o o o o o o o o o o o o o o o o Three-phase current P2 d 3 kW Motor allocation Temperature-dependent +T Differential pressure-dependent 'p Differential temperature-dependent 'T Temperature-dependent +T Differential pressure-dependent 'p Device equipment Differential temperature-dependent 'T Twin-head pump or 2 x individual pump Main/standby or peak-load operation Time-sensitive and/or Device allocation • Wall-mounted installation. Fault light 384 • • • • • • • • • • • • • • • • • •2 •2 •2 •2 •2 •2 • • • • • • • Subject to change without prior notice 09/2006 WILO AG . or Automatic/Min.5 to 9 kW • Three-phase current P2 = 11 to 18. direct • • • • • • Cabinet-door installation Equipment Control switch II – I – 0 – Standby I/II – Addition I + II • • • • • • Time switch with daily programme Maximum/ Min. • • • • • • Time switch with daily programme and battery backup (120 hours) o o o o o o Time switch with week programme and battery backup (120 hours) o o o o o o Setpoint adjuster 3) ('p – T – T') included is scope of delivery of auxiliary module/ transmitter Operation indicator light(s).Switchgears and Control Devices Switchgears Device allocation. equipment Wilo-S2R 3D/SD Switching device Auxiliary signal transmitter S2R 3D SD 9 SD 18.5 kW • Three-phase current P2 = 7.5 kW • Three-phase current P2 = 22 to 30 kW • Three-phase current P2 = 37 kW Installation Temperature-dependent +T Differential pressure-dependent 'p Differential temperature-dependent 'T Temperature-dependent +T Differential pressure-dependent 'p Differential temperature-dependent 'T Temperature-dependent +T Differential pressure-dependent 'p Differential temperature-dependent 'T Temperature-dependent +T Differential pressure-dependent 'p SD 5.5 SD 30 Differential temperature-dependent 'T SD 37 • Three-phase current P2 = 4 to 5. 5 DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS o o o o o o o o o o o o o o o o o o Activation type Fitted control cable 3 m/5m 3) SD 9 Service/Accessories.Switchgears and Control Devices Switchgears Device allocation.0 .13. Air-conditioning. Cooling SD 37 provided by customer Fitted temperature sensors each with 5 m cable 3) Setting range. equipment Wilo-S2R 3D/SD SD 30 provided by customer provided by customer provided by customer provided by customer provided by customer direct Y/' Y/' Y/' Y/' Y/' • • •2 • • •2 • • •2 • • •2 • • •2 • • • • • • • • Twin-head pump operation switchover switching • • • • • • Twin-head pump addition switching for peak-load operation • • • • • • Integrated full motor protection tripping (starting with 11 kW thermistor) • • • • • • • (1 .2 . motor protection switch Differential temperature-dependent 'T Temperature-dependent +T Differential pressure-dependent 'p Differential temperature-dependent 'T Temperature-dependent +T Differential pressure-dependent 'p Differential temperature-dependent 'T Temperature-dependent +T Differential pressure-dependent 'p Temperature-dependent +T Differential pressure-dependent 'p Temperature-dependent +T Differential pressure-dependent 'p Differential temperature-dependent 'T Differential temperature-dependent 'T SD 18.7.Circulating pumps in glandless design 385 .0) A • • • • • • • • o o o o o • • • • • Potential-free contacts for individual run and fault signals o o o o o o Terminals for power supply to an external signal transmitter • • • • • • Terminals for external ON/OFF control • • • • • • IP 41 IP 54 IP 54 IP 54 IP 54 IP 54 Excess current draw fault trip Potential-free contact for external run signal Potential-free contact for external fault signal Protection class 1) Solar thermal •2 Fault pump switchover Automatic reactivation after power failure 2) Heating.5) A (9.5 Switchgears and Control Devices Pump Management Systems Auxiliary signal transmitter S2R 3D Potable water circulation Switching device Temperature-dependent +T Differential pressure-dependent 'p Device equipment Differential temperature-dependent 'T Twin-head pump or 2 x individual pump Main/standby or peak-load operation Time-sensitive and/or Device allocation • Standard version o Special version or supplementary equipment (at additional charge) 1) 2) 3) Protection class of the entire switch cabinet applies to switch cabinet installation Clock setting must be corrected in event of a power failure lasting more than 15 minutes (standard version) Included in the scope of delivery of the auxiliary transmitter or the auxiliary module Wilo Catalogue A1 . Systems Pump connecting cable SD 5.10) A (5. 7 kg DDM 6: DDM 10: DDM 16: DDM 25: Dimension drawing Dimension drawing Dimension drawing Dimensions in mm Dimensions in mm Fixation elements on-site Dimensions in mm Fixation elements on-site 0 up to 0.5: with special plug included in scope of delivery. speeds stages in Wilo single or twin-head pumps with multi-speed motors in conjunction with the associated switchgears. speed stages in Wilo single or twin-head pumps with multi-speed motors in conjunction with the associated switchgears.75 mm2 for connection to switch gears1) Shielded cable for onsite extension: 2 2 to 100 m : 3 x 1. for use with? S2R 3D: onsite Wilo pump Connection cable for use with S2R 2.0 bar 0 to 1. fastening straps to pipes up to DN 50.75 mm Shown as external sensor (iT) use together with Wilo switch gear 2 pcs. Temperature switch with setting knob including 1 pc. cuttingring unions DIN 3862 ø 6 mm and 2 pcs. switching capacity: Protection class: Max. pressure rating: Weight: Pressure measuring ranges: 250 V 1A IP 54 up to 16 bar 1. Switchgear with setting knob for differential temperature switchgear with adjusting dial. supply voltage: Max. for use with S2R 3D: onsite 1)Included in scope of delivery of the signal transmitter 386 5 m shielded cable 3 x 0. connected load: 0. > Technical Data Max. fully wired contact sensors. 2 pcs. speed stages in Wilo single or twin-head pumps with multispeed motors. switching capacity: 3 A Protection class: IP 30 Control range: +30 °C to +90 °C Switching difference: 5 K Weight: 0. supply voltage: Contacts: 250 V potential-free switchover contact Max.1 kW Protection class: IP 54 Differential-temp. with adjustable switchpoints for automatic switchover of Maximum/Min. taper bush type screwed unionsR 1" x ø 6 mm1) Pressure measuring lines 6 x 1 mm Cu (onsite) Wlbow taper bush type pipe unionR 1" x ø 6 mm1) Wilo single-head pump Motor cable with special plug (scope of delivery of the Wilo switch gear) Elbow taper bush type pipe unionR 1"x ø 6 mm1) 1)Included in scope of delivery of the DDM Pressure measuring lines and the three-waygauge cocks must be available onsite Subject to change without prior notice 09/2006 WILO AG . fastening straps for pipes up to DN 100. Contact differential thermostat for differential-temperature-sensitive switchover of Maximum/Min. angle cutting-ring unions R 1e8 x ø 6 mm (pressure measuring lines and 3-way pressure-gauge cocks to be provided by the customer). speed stages or Maximum to Min.5: with special plug included in scope of delivery. WiloDDM Wilo-TF signal transmitter Wilo-DTS/SK signal transmitter 610 Wilo-DDM signal transmitter Contact temperature sensor with temperature-sensitive switchover contact for automatic alteration of Maximum/Min. built-in pressure-surge throttlers.2 kg > Technical Data Operating voltage: 230 V/50 Hz Max.6 bar 0 to 2. to 250 m 2 x 0.5 mm .Switchgears and Control Devices Switchgears Signal transmitter Wilo-TF.5 mm2 Return Feed Return sensor Feed sensor Return sensorcable1) Feed sensor cable1) 3 m cable forconnection ? to switch gear1) 6 x 0. 2 pcs. Wilo pump Connection cable for use with S2R 2.4 kg > Technical Data Max. contacts. For wall-mounted installation as differential pressure contact pressure gauge. each with 5 m cable and FEED or RETURN markings and 4 pcs. Differential-pressure switch with differential-pressure gauge. including 5 m shielded connecting cable to the switchgear. Only in conjunction with the associated switchgears. 3 m connection cable to the master switchgear.6 bar 0 to 1. adjustable Maximum/ Min. Wilo-DTS/SK 610. Wilo-DDM Signal transmitter WiloTF. WiloDTS/SK 610. range: +4 °C to +90 °C Weight: 1.75 mm.5 bar DDM DTS/SK 610 controller Cable connection to switch gear 3 x 1. Air-conditioning.Switchgears and Control Devices Motor Protection Wilo-SK 602. Frequency: Max.Circulating pumps in glandless design C-SK version Containing: contactors for full motor protection tripping.8 W IP 42 +110 °C +40 °C 387 . After being tripped by full motor protection. WiloSK 622. This applies equally to single-phase and threephase AC motors depending on the motor power ratings of the following pump series: Series Star-RS/-RSD 1~ 3~ Series P2 d 40 W – RP / P / DOP P2 d 20 W RP TOP-S/-SD TOP-Z 1) TOP-S/-SD TOP-Z P2 d 90 W 1) P2 d 20 W TOP-D 1~ 3~ Potable water circulation Service life and operational reliability of a circulating pump depend to a great extent on the choice of the correct motor protection device.3 kW (4. the motor remains deactivated until it is manually reset at the plug-in module. ambient temp.: Max. 1) > Technical Data Operating voltage: except Types P 65/250 r. P 80/250 r and P 100/200 r Automatic reactivation of pump after power failure. Wilo-C-SK tripping unit Cancel button Plug-in tripping module for attaching to the motor terminal boxes of Wilo glandless circulating pumps with 4-stage three-phase AC motors 1) and integrated thermal winding contacts (WSK) for monitoring the winding temperature (full motor protection). Wilo-C-SK 3~400 V without neutral conductor (N) 50 Hz 1.Wilo full motor protection tripping units • • • Solar thermal • • • 3~400 V without neutral conductor 3~400 V plus neutral conductor • 1~230 V • Terminal box plug-in module • • Alternative switch cabinet installation 1) • • • • • Type of current • Service/Accessories. Motor protection switches can no longer be justified for utilisation in conjunction with multi-speed pumps due to the fact that their motors demonstrate different rated currents in the various speed stages and this requires correspondingly different types of fuse protection.4 A) 0. motor output P2 Power loss: Protection class: Max. media temp. Systems 1) Wiring to Separate wall-mounted installation Wilo-SK 622 Power protection • • Potential-free contacts for external fault signal • • Wilo-C-SK Wilo-SK 602 Unit Assembly Potential-free contacts for external run signal • • Fault light Operating indicator light Equipment Terminals for remote On/Off switching Tripping unit On/Off switch indicator lights in switch cabinet door to be provided by customer. Wilo Catalogue A1 . Wilo-SK 622. Wilo-C-SK Motor fuse protection in Wilo pumps can be ensured as follows: Blocking current-proof motors: no motor protection required The pump motors are designed in such a way that current passing through the winding cannot cause any damage in the event of overloading or blocking. Heating.: Switchgears and Control Devices Pump Management Systems Motor Protection Wilo-SK 602. This applies equally to single-phase and three-phase AC motors depending on the motor power ratings of the following pump series: Pumps with full motor protection and Wilo-SK 602/622/C-SK tripping unit or Wilo switchgear/control device Realisation of full motor protection by means of thermal winding contacts (WSK) placed within the stator windings. an operation indicator light and reset button. Cooling Motor protection P2 t 50 W P2 d 180 W – 60 W d P2 d 320W TOP-D – Internal protection against unacceptably high winding temperatures Synopsis Chart . terminals for external potential-free ON/OFF control and terminal rail. Wilo-SK 622. Wilo-C-SK Series description WiloSK 602.Switchgears and Control Devices Motor Protection Series description Wilo-SK 602.: Weight: 1~230 V. ON/OFF switch. the motor remains deactivated until it is manually reset.25 kg SK 622 2 Potential-free contacts Max. ambient temp. SK 602 > Device version SK 622 As with SK 602. > Technical Data Operating voltage: SK 602/SK 622 Frequency: Max. contact rating: 250 V/1 A/ 150 VA each Run signal: NO contact Fault signal: NO contact > Connecting cables (provided by customer) Connecting cable between SK and pump AC (EM): 5 x 1. but also with potential-free contacts for external run and fault messages and fault light. > Device version SK 602 Containing: contactors for full motor protection tripping. WiloC-SK Wilo-SK tripping unit 602/622 Wall-mounted unit for electrical connection of single-phase and three-phase AC pumps with integrated thermal winding contacts (WSK) for monitoring the winding temperature (full motor protection).5 mm2 SK 622 130 108 Dimension drawing Ø4 10 84 56 Dimensions in mm Fixing sundries provided by customer 388 Subject to change without prior notice 09/2006 WILO AG . After being tripped by full motor protection. motor power P2: Power loss: Protection class: Max. Wilo-SK 622. an operation indicator light. 3~400 V 50 Hz 3kW 4W IP 31 +40°C 0. Automatic reactivation of pump after power failure.5 mm2 Three-phase (DM): 7 x 1. for phase control-based low. differential pressure-sensitive. SK 613) 2 x 1.5 mm2 for AC pumps without WSK.75 mm2 shielded. SK time switch 613 or mixing valve motor limit switch). Connecting cable: 3 x 0. min. max. Cooling Wilo-AS-System Accessories (at additional charge) DDS differential pressure switch SK 613 switchgear Wilo-AS control card (2–10 V) for installation in AS unit for remote setting of 'p setpoint value.Circulating pumps in glandless design Operation Fault Differential pressure too great Differential pressure too little 1 pc.5 mm2.g.g. Solar thermal AS 08PP • For single-phase and three-phase AC Main switch functions • Automatic. SK time switch 613 or mixing valve motor limit switch). min. cable length 100 m. • Overriding ON/OFF control by means of onsite external potential-free contact (e. • Manual main switch switchover from controlled to mains operation.5 mm2 with single-phase current.5 mm2 for three-phase pumps with thermal winding contact (WSK). Switchgear transmitter (5 m cable included in the scope of delivery of the signal transmitter): DDS (up to 100 m): at least 2 x 1. • Overriding MIN operation by means of external potential-free contact (e. SK 613) 2 x 1. Required transmitter: DDG (4-20 mA) (also see: CR system accessories) Switchgears and Control Devices Pump Management Systems AS Control Devices Series description WiloAS 08 µP/ AS 1. 3 x 1. switch: (e. 250 V/1 A/150 VA). Transmitter connections to pipework or to the pump • Can be controlled externally by means of potential-free contacts • Potential-free run and fault signal • Universal device for wall-mounted/switch cabinet door installation (AS 1.Switchgears and Control Devices AS Control Devices Series description Wilo-AS 08 µP/AS 1. cable length 2 m.5 µP motors with max. speed Connecting cable for potential-free run/ process signal: 2-core. contact open: pump stops Cable for ext. Rise of differential pressure will be counteracted by speed reduction until the set level is reached again.5 mm2 for AC pumps with WSK.5 PP only wall-mounted installation) • Indicator lights: voltage-proof up to 400 V • Potential-free contacts for run and fault signal Wilo Catalogue A1 . Functional sequence Decreasing differential pressure will be responded to by increasing the motor speed until setpoint pressure is reached again. cable length 100 m. Twin-head pump operation possible with 2 AS units. max. min. Note: Ideal for retrofitting to glandless pumps of all makes. 5 x 1. max. load-sensitive. 3 x 1. load-sensitive 'p-regulation and fault-sensitive switchover of twin-head pumps or 2 single-head pumps.and mid-performance ranges for glandless pumps (single and twin-head pumps) of all makes. contact open: pump runs at min. Min. stepless pump Service/Accessories.5 µP 389 .5 mm2.75 mm2 or 2 x 0. ON/OFF switch: (e. 7 x 1.g. cross-section as required (contact rating max. 1 pc. Systems Stepless control system with microprocessor. 1 pc.switchgear: min.5 mm2 with three-phase current.5 PP • For three-phase AC motors with max. speed (about 60%). • Random duty point adjustments by making corrections at the signal transmitter or in the unit.g. 250 V/1 A/ 150 VA).motor: min. Switchgear . current consumption I = A3 Standard equipment • Main switch Mains-Off regulation • Automatic reactivation after power failure • Short-circuit-proof thanks to integrated fuses AS 1. cross-section as required (contact rating max. current consumption I = 6 A • All control/transmitter inputs interference- Application • Differential pressure-sensitive performance control of glandless circulating pumps • Speed range between 100 % and 60 % • Simple installation: The control facility is inserted into the electrical power wiring.5 mm2. Potable water circulation speed control as a function of differential pressure ('p). • Full motor protection with fault trip for pumps with integrated thermal winding contacts (WSK). Connecting cable for potential-free fault signal: 2-core. 1 pc. Cable for ext. Air-conditioning. 5 x 1. Heating. Automatic. Connecting cables (provided by customer) Mains . 5 x 1. An external potential-free contact can be used to switch over to a fixed min.5 mm2 for three-phase pumps without WSK. min. 5 kg Subject to change without prior notice 09/2006 WILO AG .Switchgears and Control Devices AS Control Devices Series description Wilo-AS 08 µP/AS 1.5 kg 3.5 µP 1~230/3~400 V 3~400 V Maximum output current I Ø5 ** * 34 183 (223) 224 (270) 74 ~11 105 228 (277) ** Required clearance for cable outlet 80 mm * Protruding part for cabinet installation (AS 08) ~11 50 Hz 3A 6A Min.5 µP Dimension drawing Technical Data Dimensions in mm AS 08 AS 1. output power P2 75 W 500 W Maximum power loss 20 W 25 W Protection class IP 41 Ambient temperature 0 up to +40 °C Maximum back-up fuse Weight 390 230 V Frequency 244 (360) 260 (380) 265 (384) Control voltage 10 A (slow-blow) 2.5 Operating voltage AS 08 µP AS 1. .0 bar ranges1): DDS 16: 0 to 1.) > Technical Data Max. by BA or DDC substation) via an analogue voltage signal 2 .Time switch with day/week programme and battery backup 120 hours Wilo Catalogue A1 .75 mm2 about 1.10 V in conjunction with Wilo-DDG signal transmitter.10 V corresponds to the measuring range of the DDG used 2. motor speed . 5 m cable as described above.Overriding ON/OFF switching of the pump motor being controlled .Duty cycling of twin-head pumps or two single-head pumps in conjunction with 2 AS units. adjustable in 1/4-hour stages .20 mA measuring range of the Wilo-DDG signal transmitter used (also see Wilo-DDG signal transmitter).25 kg Service/Accessories.6 bar DDS 10: 0 to 1. Air-conditioning.10 V analogue voltage input corresponds to the 4 .Overriding setback to the Min.5% of the measuring range end value of the DDG used +/.: Electrical Connection2): Weight: 1) 2) 24 V/20 mA DC 5% IP 54 16 bar 15% to 100 % from upper limit of scale 0 °C to +80 °C 0 °C to +40 °C 5 m cable. Ø4 10 84 56 Dimensions in mm Fixing sundries provided by customer For wall-mounted installation as time switch with switch contacts suitable for automatic time-sensitive control functions in conjunction with Wilo-AS control devices.6 bar Dimensions in mm Fixing sundries provided by customer > Scope of delivery: DDS contains 2 pc.5 µP: Signal Transmitters and Accessories For wall-mounted installation as differential pressure switch suitable for two-position control in response to manual switch point setting in conjunction with stepless speed control by Wilo-AS control devices: Pressure measuring DDS 6: 0 to 0. switch rating: Protection class: Ambient temperature: Weight: 230 V 50 Hz 1. input voltage: Resistance: Ambient temp.7 W max. 2 x 0. angle cutting-ring unions R 1e8 x ø 6 mm. Systems 130 108 Wilo-SK signal transmitter 613 Switchgears and Control Devices Pump Management Systems > Standard equipment .g. pressure rating: Adjustment range: Medium temperature: Ambient temp. contact load: Switch hysteresis: Protection class: Max. 3 (Pressure measuring lines and -way pressure-gauge cocks to be provided by customer.3 kg Potable water circulation Wilo-AS 08 µP/AS 1.Circulating pumps in glandless design 391 .Potential-free NO contact for control of AS units > Special version (at additional charge) .Time switch with daily programme. cutting-ring unions DIN 3862 ø 6 mm and two pcs.: Dimensions: Weight: 2 . see Installation and operating manual Wilo-AS control card > Design Plug-in additional board for remote setpoint adjustment with a 2 . Cooling Wilo-DDS signal transmitter Pressure measuring range selected in accordance with pump performance point on-site lengthening possible. Built-in pressure-surge throttlers.Other operational voltages upon request .5 µP: Signal Transmitters and Accessories Heating.2 kg Solar thermal Additional board for equipping the WiloAS-System Series control devices for remote adjustment of the setpoint differential-pressure value (e. 10 A IP 31 0 °C to +40 °C 0. > Technical Data Operating voltage: Frequency: Power loss: Max.Switchgears and Control Devices AS Control Devices Wilo-AS 08 µP/AS 1. > Technical Data Setting range: Hysteresis: Max.30 V 40 k: 0 °C to +40 °C 68 x 48 mm about 0. fans.0 bar > Technical Data Maximum pressure rating: Measuring accuracy: Ambient temp.5% of upper limit -10 °C to +80 °C 0 °C to +85 °C any about 1. compressors. • Checking transmission links: measuring point – monitoring station – actuator – pump drive Ø Dimensions in mm Fixing sundries provided by customer Pressure measurement ranges: DDA 6: 0 to 0.6 bar DDA 16: 0 to 1.2 kg Subject to change without prior notice 09/2006 WILO AG . 6 mm Ø Wall-mounted gauge. measuring and testing in installations: • Differential pressure readings between feed and return lines in heating systems • Monitoring of heating circulating pumps • Monitoring of filters.6 bar DDA 40: 0 to 4.5 µP: Signal Transmitters and Accessories Wilo-DDA differential-pressure gauge Type bush type pipe union dia. etc.: Installation position: Weight: 392 up to 25 bar ± 2.Switchgears and Control Devices AS Control Devices Wilo-AS 08 µP/AS 1. Universal utilisation for optical head/pressure check procedure.: Media temp. pump speed according to name plate up to 100 % Potable water circulation Technical Data between 40 % and 100 % of the nominal motor speed • • 'p-c (TA) – • • 'p-q (m³/ h) – • • 'p-v • • • TA (outside temperature). 50 Hz Power connection of the pumps on-site 3~400 V.-Delta opt.-Delta 3~400 V. between 40 % and 100 % of the 4–10 V pre-selectable. 3–10 V. – = not available Wilo Catalogue A1 .37–22. direct/St. 50 Hz 1~230V. controller – • • T-abs (process temp.1–200 kW Steplessly analogue Steplessly analogue/St. CRn.). 2–10 V.Switchgears and Control Devices Wilo-VR. controller – • • TRL (return temperature).0 kW 1. Cooling Wilo Control Device… Applications Pump versions Pump types Number of pumps Activation types: Electrical connection standard version: Protection class Permitted ambient temperature: Speed range Stepless analogue. and CR control devices Performance features VR-HVAC CRn CR Glandless/glanded pumps Glandless/ glanded pumps Glandless/ glanded pumps Electronically controlled pumps Standard/ Electronically controlled pumps Standard Pumps 1–4 1–6 1–6 Complete device • Power supply for pumps required on-site • Modular construction • • • rated power range P2 0. Systems • Switchgears and Control Devices Pump Management Systems 'p-c Solar thermal Control modes (Description on the following pages) • = available. Air-conditioning.Circulating pumps in glandless design 393 . nominal motor speed min. 50 Hz IP 54 IP 00 + IP 42 Standard / IP 54 optional IP 00 + IP 42 standard/ IP 54 optional 0 °C to +40 °C 0 °C to +40 °C 0 °C to +40 °C Heating. controller – • • 'T-c – • • 'T-v – • • Manual control mode (DDC) – • • Q-c – • • Service/Accessories. controller – • • TVL (feed temperature).1–200 kW 1. 50 Hz/1~230V. 20 mA 0/2 . CRn.10 V 0/4 . and CR control devices Performance features Wilo Control Device… VR-HVAC CRn CR – 0/2. integrated in pump ETA / PTC / WSK Graphics display Menu navigation/ Symbol display Menu navigation/ Text display Menu navigation/ Text display – • • Manual /0 / Auto Manual / 0 / Auto Manual / 0 / Auto 9 messages 35 messages 35 messages • • • Control and signalling functions Remote speed adjustment (control input) Remote setpoint adjustment Equipment features User-oriented menu navigation with multi-lingual text display Manual Operation Fault memory Fault-actuated switchover • • • only time-sensitive pump duty cycling • • – – – prepared – for parameterisation of the frequency converter up to 4 pumps up to 6 pumps up to 6 pumps PID controller • • • Integrated real-time clock with summer /wintertime switchover – • • Integrated individual /common operating hours counter • • • Run-time optimisation on multipump systems – • • Conductivity tests of the actual value control circuit • • • Pump kick Run-time optimisation /Pump alteration Proprietary BUS RS 485 Pump duty splitting • = available.10 V 0/4.20 mA 0/2 .Switchgears and Control Devices Wilo-VR.20 mA Run and fault signal lights • • • Control input “Setpoint switchover” – • • Control input “Overriding Off” • • • SBM • • • SSM • • • Fault-actuated switchover from frequency converter to mains operation – – • Fault-actuated switchover from main to standby pump • • • Status display for pumps and frequency converters – • • Motor Protection integrated in pump WSK / SSM.10 V 0/4.20 mA – 0/2. – = not available 394 Subject to change without prior notice 09/2006 WILO AG .10 V 0/4 . Cooling Wilo Control Device… • • (with DDC board) (with DDC board) – • • Time switch – • • Switchover to a second setpoint level – Remote confirmation of collective fault signal – Pilot pump function Individual run and fault signals for pumps and converters • • (with DDC board) (with DDC board) • • • (with Options board) (with signal board) (with signal board) Manual. CronoLine-IL-E and CronoTwin-DL-E for DPM not required on the following series: Stratos-D /-Z/-ZD. VeroLine-IP-E.Circulating pumps in glandless design 395 . – = not available Wilo Catalogue A1 . VeroTwin-DP-E. and CR control devices Performance features VR-HVAC CRn CR “Mains . CRn. Systems Signal board Solar thermal Accessories (Options board) DDC board – • • Volumetric-flow transmitter (on-site) – • • for DPM not required on the following series: Stratos-D /-Z/-ZD. TOP-E /-ED. VeroTwin-DP-E. Air-conditioning. CronoLine-IL-E and CronoTwin-DL-E • DPM (twin-head pump management) Switchgears and Control Devices Pump Management Systems Special features • = available.Operation” service selector switch for maintenance purposes – • • Night setback to minimum speed or second controlled level by internal time switch – • • Heating. VeroLine-IP-E.Switchgears and Control Devices Wilo-VR. TOP-E /-ED./ Automatic-switchover with external switch – Connection option for a repair switch (potential-free contact) – • • (with control board) (with control board) • • (with control board) (with control board) prepared (RS 232) – – DDG differential-pressure sensor • • • KTY temperature boards / PT100 – • • TSG temperature sensors – • • KTY outdoor temperature sensors – • • PT 100 outdoor temperature sensors – – (to be provided by the customer) – (to be provided by the customer) PTC fault trip – • • Control board – • • • • • more Potable water circulation Equipment features (Continued) Service/Accessories.Emergency . the power consumption is reduced to below 50 % of the nominal power. any reduction of flow volume (Q) due to throttling of the hydraulic regulating devices will in turn decrease the pump performance to match actual system demand by reducing the speed of the pump. If the capacity of the controlled base-load pump becomes insufficient to cover the increasing load demand the second pump will automatically be started to operate in parallel to cover the risen demand.Switchgears and Control Devices Wilo-VR.e. g. In parallel with speed alteration.. e. The variable speed pump will then be run down until reaching the preset differential-pressure setpoint value. I. ± 2 % Delivery head H [%] ∆p-level = constant Control range Power requirement [%] Flow volume Q [%] The differential-pressure setpoint set at the CR / CRn unit will be maintained constant over the entire volume flow range. The application of differential-pressure control requires a variable flow volume in the system. and CR control devices Control modes Differential pressure – constant ('p-c) Linearity/hysteresis approx. Peak-load operation. CRn. will be effected automatically and load-sensitively by the control system.: Pump curve behaviour for stepless constant differential-pressure control ('p-c) 396 Subject to change without prior notice 09/2006 WILO AG .DDG differential-pressure sensor Control / savings range Flow volume Q [%] Fig. > Required accessory: . in conjunction with a twin-head pump. Air-conditioning.: Block diagram for impulse-selector operation Wilo Catalogue A1 .5 mm2 *** Sensor cable. Only the lowest measured value forms the basis for the setpoint / actual value comparison by the CR controller.Circulating pumps in glandless design 397 . shielded 2 x 1. mm2 cross-section according to local regulations Index circuit evaluation Solar thermal > Required accessory: .5 mm2 Cable.. and CR control devices Control modes DDG DDG DDG *** Power cable min. shielded 7 x 1.4 DDG) Switchgears and Control Devices Pump Management Systems Service/Accessories. 3 x 1. Measuring points ranging from 2 to 4 can be compared on a continuous basis.Power supply unit DDG (for each DDG) .5 mm2 All cables onsite Fixing sundries and cable onsite DDG transformer Heating. Systems Fig. Cooling Power cable min. shielded 3 x 1. An alternative would be to install the signal transmitter in the heating system as a remote signal transmitter in the so-called index circuit of the system (control-range extension).5 mm2 DDG impulse selector Motor cable.Impulse selector DDG (2. CRn. Where this calculated measuring point in the index circuit may be subject to shifting to other parts of the pipe system.5 mm2 DDG It is generally recommended to pick off the differential-pressure directly at the pump and to maintain it there at a constant level.. 3 x 1. optimisation by means of the Wilo DDG impulse selector is preferable. Potable water circulation Power cable min.Switchgears and Control Devices Wilo-VR. It is essential in this respect that the selected measuring point be valid for the consumption performance of all the system sections..DDG differential-pressure sensor . Operation with a remote signal transmitter will partly allow much larger speed reductions and thus pump performance reductions. 5 x .. shielded 2 x 1.5 mm2 *** Impulse selector cable. A processor unit of the control system adapts the differential-pressure setpoint value to a predetermined variable differential-pressure curve by means of setpoint / actual-value comparison. The index circuit of the system is not known or it is not possible to integrate new sensor connections.Switchgears and Control Devices Wilo-VR. In addition operation. A control-range extension is nevertheless possible using the 'p-v control mode (recommended for single-pump systems). Original installations have been completed years ago and now. > Required accessory: .DDG differential-pressure sensor 0% n=6 25 0% n=4 Control range / savings potential 12 Q [%] Fig. CRn. after installing thermostatic valves. noise problems have developed. the differential pressure is kept constant at the design level after the first peak-load pump has been cut in.: Pump curve behaviour for stepless variable differential-pressure control ('p-v) 398 Subject to change without prior notice 09/2006 WILO AG . and CR control devices Control modes Differential pressure – variable ('p-v) 100 n= 100 Delivery head H [m] % ∆p = constant 36 n= 16 n= 60 % 40% Q [%] Control range Power requirement P [%] 100 00% n=1 When refurbishing or upgrading existing systems it is not always possible to evaluate the point in the circuit which shows the lowest differential pressure. the heating-circuit output or the input of the consumer rail. The use of 'p-q-control is recommended for such systems whose index circuit or system performance are not known or in such cases where long signal distances cannot be bridged.: The pump curve behaviour of a multi-pump system with stepless delivery-superimposed differential pressure control ('p-q) Potable water circulation Power requirement P [%] Δp = constant Δp = deliverysuperimposed In order to avoid the time and expenditure associated with index-circuit evaluation (extensive and expensive cable routing.). Systems Fig. This method requires.Volumetric-flow transmitter (on-site) Switchgears and Control Devices Pump Management Systems Service/Accessories. etc.Circulating pumps in glandless design 399 . amplifiers.Switchgears and Control Devices Wilo-VR. CRn. Air-conditioning. in addition to the differential pressure sensor which is to be fitted directly on the pump system. it is possible to superimpose the setpoint differential-pressure value directly with a signal proportional to delivery. and CR control devices Control modes Key: Pu H Pu S QV QT P 1V Flow volume Q [%] P 1T = main pump = peak load pump = full-load flow volume = part-load capacity = full-load power consumption = part-load power consumption Heating. Using this method. the on-site provision by the customer of a volumetric-flow transmitter (0/4– 20 mA) to be installed in the system's main feed pipe.DDG differential-pressure sensor . it is possible even with multi-pump systems to achieve a control-range extension in spite of central measured-value acquisition (differential pressure sensor at the pump). Cooling > Required accessory: . Solar thermal Delivery head H [%] Differential pressure – delivery-superimposed ('p-q) Wilo Catalogue A1 . particularly for such systems where flow volumetric-flow transmitters are already available. The setpoint differential-pressure value and thus the pump performance is reduced with rising outside temperatures. Added to this comes the unnecessarily high power consumption (current) to drive the pump during low load periods.PT 100 temperature board . pure throttling or bypass controls are highly uneconomical.20 Temperature T[C] Fig.PT 100 temperature board . primary circuits. outdoor temperature).KTY 10 temperature board or .g.). > Required accessory: .KTY 10 temperature board or . Differential pressure setpoint p[m] max. Moreover. > Required accessory: .and usage-related temperature spread. CRn. A number of installations are based on constant volume circulation without fittings to regulate the flow volume (one-pipe systems. The heat flow becomes variable due to the changes in flow rates and the transferred heating/cooling capacity can be controlled independently of feed or return temperatures.: Differential-pressure setpoint variation as a function of temperature Differential temperature control ('T) 90 T Temperature T[C] 70 tem re ratu mpe n te r Retu re atu per d Fee 25 20 100 Q [%] Fig. Differential-temperature control 'T is one option of maintaining a constant difference between feed and return temperatures as a result of weather. and CR control devices Control modes Differential pressure – temperature-superimposed ('p-T) The operational performance of the hydraulic system can be further optimised by adapting the differential-pressure setpoint value for pump performance control as a function of a superimposed reference variable (e.Switchgears and Control Devices Wilo-VR.Temperature sensor TSG or PT 100 (on-site) 400 Subject to change without prior notice 09/2006 WILO AG . Differential-temperature control should for reasons of comprehensibility only be used with individual consumers or with systems with a known control-time constant.: Flow volume-rate variation as a function of temperature spread Heating / air-conditioning systems vary in terms of their cooling / heating requirements with expectable outside temperature fluctuations.Process temperature sensors and outdoor temperature sensors PT 100 or KTY min. + 50 .DDG differential-pressure sensor . etc. it will increase with falling outside temperatures. boundary Outside temperature T A [C] Delivery head H [%] max. adjustable from 5°C to 50°C.KTY 10 temperature board or .n= min Flow volume Q [%] Switchgears and Control Devices Pump Management Systems Fig. Fixed motor speeds have been allotted to the pump for certain feed /return temperatures in accordance with an empirically predetermined pump curve. A decreasing feed temperature (+T) or a rising return temperature (-T) will result in a speed reduction and thus in decreasing pump performance input.n= max 100 % Pump performance diagram Q/P Solar thermal Power consumption P 1 [%] Flow volume Q [%] gs avin gy s Ener 60 % Service/Accessories.: System diagram of stepless temperature control Wilo Catalogue A1 . but there is no adaptation by way of feedback and setpoint /actual value comparison of the variation or its results. CRn. Potable water circulation Control range. the control signal (±T) brings about a variation of pump performance. and CR control devices Control modes Max. boundary Min. Feed or return temperature-sensitive peak-load operation is technically not feasible. e. Cooling Temperature control (±T) > Required accessory: . Air-conditioning. n = 60 Pump performance diagram Q/H In the case of pump control as a function of temperature.Switchgears and Control Devices Wilo-VR. basic temperature Heating. 30°C Feed temperature + T [C] Return temperature –T [C] Heating curves.Temperature sensor TSG or PT 100 (on-site) rang e % . n=1 00 % Con trol min. Temperature control ±T can only be applied to single pump operation. Systems .PT 100 temperature board .Circulating pumps in glandless design 401 .g. or outdoor temperature Controller influence positive negative Tmin The 'T-v control function is especially suitable for pump performance control in one-pipe systems. can be achieved.g. CRn.: Impact on the differential temperature 402 Subject to change without prior notice 09/2006 WILO AG .: Differential temperature as a function of the process. as they are required e.KTY 10 temperature board or .PT 100 temperature board . the return temperature can be dramatically reduced.Process temperature sensors and outdoor temperature sensors PT 100 or KTY Tmax Outside. in most district heating networks. and return temperature limits. systems with condensing boiler technology as well as cooling systems. the one outdoors.Temperature sensor TSG or PT 100 (on-site) . process temperature [°C] Fig. This allows that only the flow volume required for the heat transfer is circulated.Switchgears and Control Devices Wilo-VR. Furthermore. The 'T-v control mode ensures that the differential temperature is spread variably as a function of another temperature. The broad temperature spread improves the efficiency of boilers or heat exchangers.g. district heating. and CR control devices Control modes Differential temperature ∆T [°K] Variable differential temperature ('T-v) ∆T e tur ra pe em dt e Fe re atu er mp e rn t u Ret Outside. e. > Required accessory: . This leads to significant energy savings on the drive side. process temperature [°C] Differential temperature – setpoint [°C] Fig. Air-conditioning. and CR control devices Control modes Heating.10 V or 0/4 . wastewater treatment and sewage disposal. connection to “transmitter 1” input of the CR / CRn) .: Principle of the constant flow volume control Potable water circulation Qset > Examples for the application of flow rate controls: . Switchgears and Control Devices Pump Management Systems Delivery head H [m ] Switch-off pressure level peak-load pump p Off Service/Accessories. Pipe network parabola Set point level Pump 1 Pump 2 Switch-on pressure level peak-load pump p On Pump 3 Flow rate Q The constant pressure (p-c) control mode is suitable for utilisation in conjunction with open pipe systems. Multi pump operation features demand-sensitive On/Off control of base. the baseload pump is shut down by the CR controller at Q = 0.g. If the flow volume increases. water supply and pressure booster applications. Problems of pressure surging originating from hunting between stop and start are fully eliminated.Monitoring of limiting values is to be realised on-site (system protection) Solar thermal Delivery head H [m] The Q-c control function is sensibly applied in such cases where a constant. cooling towers.Circulating pumps in glandless design 403 .Agricultural irrigation > Required accessory: . If the flow volume Q decreases.Flow rate meter on-site (Signal 0/2 .Switchgears and Control Devices Wilo-VR. test stands or systems for water supply. determinable flow volume is to be delivered. CRn. Flow rates of 2–2. e. In a pressure boosting system.Mixing diverse sewage (municipal and industrial) for achieving a defined untreated sewage composition.and peak-load pumps. Such cases are for example cooling systems. the speed is reduced so that only the required rate is delivered. Cooling Constant flow volume control Q-c Qmin Qmax Delivery rate Q [m³] The flow volume which is set at the CR unit is kept constant.Delivery of cold and cooling water as a function of the connected cooling towers or consumers .Mixing of chemically different well waters in an elevated tank for achieving a constant water quality . pump performance is adapted according to water demand (pressure-sensitive) along a setpoint level.: Constant pressure control (p-c) depicted using a 3-pump system as an example Wilo Catalogue A1 . the speed of the pump system is increased until the set flow volume is covered again.Proportioning of chemicals in chemical and environmental engineering . Systems Pressure – constant (p-c) Fig.20 mA . Fig. adapted to the sewage treatment in a sewage treatment plant .000 m³ / h can be controlled. keep operating at max. . residential. heating systems with thermostatic valves): . Control modes The following control modes can be preselected on the Wilo-VRHVAC-System for electronic performance control: . Most advanced pump technology and digital control electronics realise all demands of the Wilo-VR-HVAC-System for new installations and refits: . for setting up single. and if more pumps are activated.Collective fault signal SSM as potential-free switchover contact .10 VDC) for displaying the actual value of the differential-pressure sensor . speed.Individual run signal EBM as potential-free switchover contact (optional) Equipment features . commercial and public buildings.g. industry systems. faulty pump(s) .Collective run signal SBM as potential-free switchover contact . Then the controller maintains the differential-pressure on a constant level by means of a setpoint / actual value comparison. which have been running already.For variable-delivery systems (e. Typical fields of application of the Wilo-VR-HVAC-System is water circulation in heating. Depending on load-demand. hotels. The control modes 'p-c and 'p-v can be preselected in the menu.Switchgears and Control Devices Wilo-VR control devices Series description Wilo-VR-HVAC Wilo-VR-HVAC-Systems Series description WiloVR-HVAC Digitally controlled.Circuit-breakers and output terminals for power supply of pump(s) . pumps are activated or deactivated.Lockable main switch . Stepless speed control An electronic differential-pressure sensor Wilo-DDG delivers the actual differential-pressure value as 4-20 ma current signal. controlled to the pressure setpoint. speed (peak-load pumps). these will be controlled to the 'p-c curve.Constant differential-pressure control ('p-c) .Integrated signal board (Option) .Emergency operation as an option .Analogue output 'pout (0 .For pump splitting with up to 4 units (to utilise the lower-power individual units in low-load operation). cooling and air-conditioning systems of larger buildings like hospitals. schools.Variable differential-pressure control ('p-v) Control and signalling functions The Wilo-VR-HVAC-System has at its disposal an extensive range of control inputs/outputs as standard for incorporation in external monitoring units to be provided by the customer: . . The differential-pressure of a system is controlled as a function of the load with signal transmitters. another pump is activated. stepless variable-control system for electronically controlled glandless and glanded pumps of the Stratos.Reduction of operating costs thanks to energy savings. If the required output cannot be covered by this pump (base-load pump). The controller affects the frequency converter which has an impact on the pump speed.Red button technology (1-button operation) .Individual fault signal ESM for each pump as potential-free switchover contact (optional) . this pump will be deactivated and the control function is assigned to another pump which has previously been working at max. The pump speed here depends on the load. Principle of operation The control device is responsible for controlling and regulating circulating pumps with electronic control or integrated pump performance electronics. If demand decreases to such an extent that the controlling pump runs in its lowest performance range and is not needed to cover demand. A modification of the speed changes the delivery head and thus the power output of the single pumps.Avoiding flow or cavitation noise. Pumps.On/ / Off control by external potential-free contact . operating pump(s). The control device can control up to 4 pumps.LEDs for displaying operational readiness.and multi-pump systems. TOP-E.Graphics LC display for displaying all values and operating states .PID controller . department stores. VeroLine-IP-E and CronoLine-IL-E series. .Automatic pump alteration . only the first pump is controlled in 'p-v mode. ventilation.the speed of which is then.For all glandless and glanded pumps with integrated power electronics up to P2 = 22 kW rated power. If there is no “External Off”-signal and no fault. corresponding to the load consumption. at least pump is running.Selection of a standby pump 404 Subject to change without prior notice 09/2006 WILO AG . 0 VR-HVAC 1x1.2 WA 400 x 300 x120 9.0 WA 400 x 300 x120 8.0 VR-HVAC 3x1.0 VR-HVAC 1x7.0 VR-HVAC 3x11.5 VR-HVAC 4x2.5 VR-HVAC 2x1.0 VR-HVAC 1x2.5 VR-HVAC 2x1.5 VR-HVAC 2x7.75 WA 400 x 300 x120 9.37 WA Service/Accessories.1 WA 400 x 300 x120 9.5 VR-HVAC 2x0.Circulating pumps in glandless design Potable water circulation 400 x 300 x120 VR-HVAC 2x0.5 WA 400 x 300 x120 9.0 VR-HVAC 1x1.5 VR-HVAC 2x11.5 WA 400 x 300 x120 8.5 WA 400 x 300 x120 8.5 VR-HVAC 4x1.5 VR-HVAC 2x0.0 WA 400 x 300 x120 9.5 WA 400 x 300 x120 10.5 400 x 300 x120 9.0 WA 400 x 300 x120 9.5 WA 400 x 300 x120 9.5 VR-HVAC 4x1.0 VR-HVAC 3x3.5 VR-HVAC 4x11.5 VR-HVAC 4x0.55 WA 400 x 300 x120 10.0 VR-HVAC 3x0.0 VR-HVAC 1x15 WA 400 x 400 x120 10.5 VR-HVAC 2x5. Air-conditioning. Systems Weight (without packaging) [kg] Switchgears and Control Devices Pump Management Systems Dimensions (W x H x D) [mm] Switch cabinet Heating.5 WA 400 x 400 x120 11.5 WA 400 x 300 x120 9. WA 400 x 400 x120 11. WA 600 x 600 x250 34.5 VR-HVAC 4x0.5 VR-HVAC 2x4.5 Wilo Catalogue A1 .0 VR-HVAC 3x5.37 WA Solar thermal VR-HVAC 1x0.0 VR-HVAC 1x11. WA 400 x 400 x120 10.37 WA 400 x 300 x120 9.0 WA 400 x 300 x120 9.0 WA 400 x 300 x120 10.1 WA 400 x 300 x120 10.5 VR-HVAC 4x7.0 VR-HVAC 3x4.5 WA 400 x 300 x120 8.0 VR-HVAC 3x7.0 VR-HVAC 3x0.0 VR-HVAC 1x5.5 WA 400 x 400 x120 12. Weights Wilo-VR-HVAC 405 .0 VR-HVAC 1x3.1 WA 400 x 300 x120 8.5 VR-HVAC 2x2.5 WA 400 x 300 x120 9.5 VR-HVAC 4x5.75 WA 400 x 300 x120 10.55 WA 400 x 300 x120 9.55 WA 400 x 300 x120 8.0 WA 400 x 300 x120 10.75 WA 400 x 300 x120 8.2 WA 400 x 300 x120 8.5 VR-HVAC 4x0.1 WA 400 x 300 x120 9. Cooling Dimensions.0 WA 400 x 300 x120 9.0 VR-HVAC 3x0.5 WA 400 x 300 x120 9. WA 600 x 600 x250 35.2 WA 400 x 300 x120 9.5 VR-HVAC 4x3.0 VR-HVAC 1x0.55 WA 400 x 300 x120 9.5 VR-HVAC 2x3.Switchgears and Control Devices Wilo-VR control devices Series description Wilo-VR-HVAC 8.0 WA 400 x 300 x120 8.2 WA 400 x 300 x120 10.5 VR-HVAC 4x4.0 VR-HVAC 3x2.37 WA 400 x 300 x120 10.5 WA 400 x 300 x120 10.0 VR-HVAC 1x4.0 VR-HVAC 3x1.75 WA 400 x 300 x120 9.0 VR-HVAC 1x0. 5 WA 600 x 600 x250 35.5 VR-HVAC 2x22 WA 400 x 400 x120 11.5 WA 400 x 400 x120 10.5 VR-HVAC 2x18.5 VR-HVAC 4x22 WA 600 x 600 x250 36.5 VR-HVAC 1x22 WA 400 x 400 x120 10.0 VR-HVAC 4x18.0 Switch cabinet 406 Subject to change without prior notice 09/2006 WILO AG . Weights Wilo-VR-HVAC Dimensions (W x H x D) [mm] Weight (without packaging) [kg] VR-HVAC 2x15 WA 400 x 400 x120 11.5 WA 400 x 400 x120 11.5 VR-HVAC 1x18.5 WA 600 x 600 x250 35.0 VR-HVAC 3x15 WA 600 x 600 x250 35.0 VR-HVAC 3x22 WA 600 x 600 x250 35.0 VR-HVAC 3x18.Switchgears and Control Devices Wilo-VR control devices Series description Wilo-VR-HVAC Dimensions.0 VR-HVAC 4x15 WA 600 x 600 x250 35. Cooling Terminal diagram VR-HVAC 3~400 V Wilo Catalogue A1 .Circulating pumps in glandless design 407 .10 V 0.10 V SSM 2. OFF 2....Switchgears and Control Devices Wilo-VR control devices Terminal Diagrams Wilo-VR-HVAC L1 N PE L1 N PE Sensor Ext. Systems Solar thermal 1 4 0. 4 Switchgears and Control Devices Pump Management Systems Service/Accessories.. Air-conditioning.... OFF SBM 2. 4 Sensor SSM SBM 1 2. IN 1 4 Potable water circulation Ext..... IN +24 V 1 SSM W PE +24 V V SSM L1 L2 L3 PE U Terminal diagram VR-HVAC 1~230 V Heating.. Status display for drives (e.: System design.for pump splitting with up to 6 units (to utilise the lower-power individual units in low-load operation) 408 .Monitoring of wire failures on the actual value and transmitter control circuits .Integrated real-time clock with summertime.Full motor protection due to connection of WSK and PTC (on CR version) . example of a one-pipe heating system with differential temperature control Fig.Lower operating costs due to energy savings .Defined display of fault signals and history memory . stepless Comfort-control systems for glandless and glanded pumps of all makes.Motor protection due to connection of WSK and SSM (on CRn version) . Principle of operation The Wilo-CR-Systems offer stepless electronic power adjustment of pump performance to meet the continuously varying hydraulic conditions in a pipe installation as a function of the control variables of pressure (p). CRn version for stepless electronically controlled pumps or pumps with integrated frequency converter. pressure boosting) and disposal in residential./ wintertime switchover . Wilo-CR Wilo-CRn and CR control devices Series description WiloCRn. WiloCR Wilo-CR-Systems Digitally controlled.: Wilo-CR-System for heating/air-conditioning Mains connection Fig. volumetric flow (Q).CR version for all glandless and glanded pumps with three-phase AC motors with rated power of up to P2 = 30kW (higher output ratings and other voltages on request) .Run-time optimisation on multi-pump systems .User-orientated menu navigation with multi-lingual text display .: Wilo-CR-System for pressure boosting Typical fields of application of the Wilo-CR-Systems are water circulation. commercial and public buildings.CRn version performance-dependent via analogue control signals 0/2 – 10 V or 0/4 – 20 mA .Switchgears and Control Devices Wilo-CRn and CR control devices Series description Wilo-CRn. CR version for conventional pumps with fixed speed. water supply (e. hotels. Subject to change without prior notice 09/2006 WILO AG .Speed control range between 100% and 40% of rated motor speed. pumps and frequency converters) . Equipment features .or Return TSG Return sensor Mains connection Motor connection Fig. off SSM 0-10 Volt Mains supply connection Mains supply connection Sensor connection DDG . hospitals.PID controller .g. single and multi-pump systems.g.Avoidance of flow or cavitation noise . department stores and industrial buildings. temperature (T).Data logging and detailed operating data display .Integrated individual / common operating hours counter .Alphanumeric LCD display (4-line) with backlighting .High reliability due to most up-to-date CAN-bus technology. Most advanced digital control electronics realise all demands of the Wilo-CR-Systems for new installations and refits: . Outside temperature sensor Feed Feed sensor 6 Ext. The control system with microprocessor-guided digital control and CAN-bus technology ensures top performance and safe operation of the entire pump system. Wilo-CR User-friendly regulation technology 1.Individual run and fault signals for pumps and converters (in connection with signal board) .Remote setpoint adjustment (0 – 10 V/10– 20 mA) can be preselected .Constant differential-pressure control ('p-c) . TK Potable water circulation Control modes The following control modes can be preselected for electronic pump performance control when using the Comfort controller of the WiloCR-Systems. Speed reductions in the range below 60% residual speed and the resulting drop in delivery head (delivery head as a quadratic function of speed) may result in malfunctions and sometimes to a breakdown in water distribution.On.Variable differential-pressure control ('p-v) .Constant flow rate control (Q-c) • For constant-delivery systems (e.Remote confirmation of collective fault signal (in connection with DDC board) . Systems Control and signalling functions The Wilo-CR-Systems have at their disposal an extensive range of control inputs/outputs as standard equipment for incorporation in external monitoring units to be provided by the customer: .Temperature-superimposed differential-pressure control ('p-T) . i.Collective fault/run signal as potential-free switchover contacts . the 'p measuring point must be installed in the so-called index circuit of the system. its particular inherent capability of reducing the speed right down to a very low level – about 10–20% residual speed – cannot be realised in practice in heating applications. heating systems with thermostatic valves): .Manual / automatic-switchover (in conjunction with control board) .Variable temperature control ('T-v) Type key CR control device (Example CR 1.Switchover to a second setpoint level The following optional control inputs and outputs are available (only in conjunction with accessory boards): .Differential temperature control ('T) .g.Freeze-up protection by external potential-free contact (applicable only in conjunction with heating / air-conditioning) via digital input . In this case.Circulating pumps in glandless design Switchgears and Control Devices Pump Management Systems Service/Accessories.1 2 WA) Control mode: T = Temperature P = Sensor PT100 K = Sensor KTY Device version WA WA = wall-mounted installation IP 42 (IP 54 on request) SE = control-panel installation Solar thermal Stepless speed control Stepless speed control must be regarded as the ideal solution to the problem of achieving %100 harmonious matching of pump performance to the actual operating states of the system./ Off control by external potential-free contact . Extremely low speeds below 40% rated motor speed can also lead to thermal and mechanical overloading of the electric motors.Switchgears and Control Devices Wilo-CRn and CR control devices Series description Wilo-CRn.g.Process-temperature control (±T) . Unfortunately. Cooling CR Number of pumps to be controlled (1–6 pumps) Device version WA WA = wall-mounted installation IP 42 (IP 54 on request) SG = floor model IP 42 (IP 54 on request) SE = control-panel installation Type Key CRn control device (Example CRn 1-2 TP WA) CRn User-friendly regulation technology new 1-2 Number of connectable pumps: 1–2 3–4 5–6 TP.Switchover in manual control mode (in connection with DDC board) . Wilo Catalogue A1 . line or consumer with the greatest pressure losses.Low-water cut-out by external potential-free contact (only for pressure boosting) via digital input .Connection for repair switch with potential-free contact (in conjunction with control board) 409 . • For variable-delivery systems (e. cooling systems with heat exchangers): .Constant pressure control (p-c) for pressure boosting systems .e.“Mains – Emergency – Operation” service selector switch for maintenance personnel . Air-conditioning.Variable-delivery differential-pressure control ('p-q) .1 Maximum rated motor output P2 of pump to be controlled in kW 2 Heating. 1 2. load-sensitive.7 13.5 11.5 Maximum output current I [A] 2.85 – at Pmax – in permitted partial-load range Electrical connection Output voltage [V] Output frequency [Hz] 3~400 V/ N / 50 Hz / 60 Hz 3 x 130 V –400 V (10 Hz) 12 Hz – 50 Hz / 60 Hz Control range (% nominal motor speed) 40% – 100% Permitted ambient temperature 0°C to +40°C Electrical data Wilo-CRn-System Main functions Automatic.8 5. For heating/air-conditioning as a function of differential pressure ('p).0 5.0 15.Control-panel installation (SE) Connection data Electrical connection 410 1~230 V (grounding plug) / N / 50 Hz /60 Hz power connection of the pumps on-site Output signals 0/2 – 10 V 0/4 – 20 mA Permitted ambient temperature 0°C to +40°C Subject to change without prior notice 09/2006 WILO AG .5 kW . Wilo-CR Electrical data Wilo-CR-System Main functions Automatic.6 7. load-sensitive.Floor models (SG) obtainable starting at 5.93 > 0. stepless speed control of glanded and glandless pumps with integrated or external frequency converter. feed / return temperature (±T) or differential temperature ('T) including free adjustment of the duty point by means of precorrection of full-load pump performance.0 30.Wall-mounted installation (WA) obtainable only up to 4 kW .Wall-mounted installation (WA) .2 3.Control-panel installation (SE) Connection data Device classification: Maximum rated motor power P2 [kW] 3~400 V/ 50 Hz / 60 Hz 1.0 24. Device version .9 Efficiency: > 0.6 9. Device version .0 22.0 4.0 44. For pressure boosting as a function of pressure (p). feed /return temperature (±T) or differential temperature ('T) including free adjustment of the duty point by means of precorrection of full-load pump performance.0 7.0 32.0 Power factor cos M > 0. For heating /air-conditioning as a function of differential-pressure 'p.0 61. stepless speed control of glanded and glandless pumps with three-phase AC motors.0 16.Switchgears and Control Devices Wilo-CRn and CR control devices Technical Data Wilo-CRn. setpoint switchover. temperature-superimposed 'p-T . switchover to manual control mode and confirmation of the collective fault signal by external potential-free contact Terminal diagram: DDC board Signal board 1 – 2 Potential-free individual operation / Individual fault signal for the pumps 1 – 2 Terminal diagram: and frequency converter.Mains/Automatic operating mode switchover .Flow volume constant Q-c Solar thermal Accessories for Wilo-CR/CRn Systems Accessories Sensor/transmitter Differential pressure sensor DDG (4 – 20 mA) (observe measuring range) Terminal diagram: Base board CR / CRn System Terminal diagram: KTY 10 temperature board Temperature board KTY 10: Heating systems with big differentials (T max: +140 °C.Differential pressure constant 'p-c .Standby control operation with test run every 24 hours with auxiliary DDC board (For connection details.Switchover to manual control mode . pump activation and deactivation. 'T min t 5 K.Switchgears and Control Devices Wilo-CRn and CR control devices Technical Data Wilo-CRn.Peak-load cut-in for differential pressure 'p.Remote setpoint adjustment 0/2 – 10 V or 0/4 – 20 mA (For connection details.Differential pressure.Pump alteration every 24 hours .Night setback to Min.Circulating pumps in glandless design Switchgears and Control Devices Pump Management Systems TSG temperature signal transmitter (included in the scope of delivery of the temperature board) Service/Accessories. see Terminal diagram DDC board) .Overriding On/Off control by switch provided by customer (For connection details. 'T max: 100 K). low water. see Terminal diagram control board) .Peak-duty pump(s) cut-in and pump duty cycling .Fault-actuated switchover from main to standby pump .Constant pressure p-c . Systems Outdoor temperature sensor KTY or PT 100 Terminal diagram: Signal board 3-6 411 . speed or second controlled level . status signals to the digital inputs DIG2 or DIG3 Signal board 1-2 (e.Differential temperature 'T . 2 temperature transmitter TSG included in scope of delivery Terminal diagram: KTY 10 temperature board Temperature board PT 100: Cooling / air-conditioning systems with small differentials (T max: +140 °C. Air-conditioning.Flow volume constant Q-c . speed-actual value or transmitter-actual value (can be preselected) Temperature board Automatic.Remote confirmation of collective fault signal Heating. see Terminal diagram CR / CRn System base board) .Differential pressure variable 'p-v .Manual control mode DDC Potable water circulation Switchgear and control functions with Wilo-CR/CRn Systems Control functions for single-head pumps (heating / air-conditioning) .Time-sensitive switchover to minimum speed or second controlled level with auxiliary control board (For connection details. pump duty cycling.'T outdoor-temperature-superimposed 'T-TA . Cooling Switchgear and control functions local and/or internal .Remote speed adjustment . delivery-superimposed 'p-q . stepless speed control as a function of feed or return temperature or as a function of the difference between feed and return temperatures Signal board 3 – 6 Potential-free individual operation / Individual fault signal for the pumps 3 – 6 Wilo Catalogue A1 .Differential temperature variable 'T-v .Collective run/fault signals For connection details.Fault-actuated switchover from ‘frequency converter’ to ‘mains’ . 'T min t 10 K.Isolating individual pumps for repairs Control functions for Wilo-CR / CRn Systems Control functions for single-head pumps and multi-pump systems (heating / air-conditioning) Flow volume constant Q-c .Differential pressure.) 3 control boards are required for 6 pumps Terminal diagram: Control board DDC board Load adjustment of the pump system (setpoint-actual value comparison) by external controller. Wilo-CR Switchgear and control functions available for remote control . CR/CRn System base board .Mains – 0 – Auto manual switchover . see Terminal diagram CR / CRn System base board) .Process temperature ±T Control functions for single-head pumps and multi-pump systems (pressure boosting) . see Terminal diagram. antifreeze protection).or differential temperature 'T . pressure p . 'T max: 100 K) Terminal diagram: PT 100 temperature board Control board Shutdown of each pump (up to 2 pumps) by repair switch on-site and remote adjustment of operating mode (Mains / Automatic) for each pump (up to 2 pcs.g. 5 KTY 3–4 400 400 200 13.Switchgears and Control Devices Wilo-CRn and CR control devices Technical Data Wilo-CRn.0 11. Wilo-CR Dimensions and Weights Wilo-CR-System Rated power p2 Number of pumps B WA / SG 1–4-fold 620 770 265 50 550 730 190 30 5–6-fold 780 770 315 70 704 730 200 45 1–2-fold 600 1900 415 195 499 1696 210 95 3–4-fold 800 1900 415 205 699 1696 210 105 5–6-fold 1000 1900 415 215 899 1696 210 115 1–2-fold 800 1900 515 270 699 1696 310 140 3–4-fold 1200 1900 515 350 1099 1696 310 160 175 [kW] 1.5 360 380 120 5.5 11.5 360 380 120 5.2 – 3.0 360 380 120 5.0 – 15.0 – 4.0 KTY 1–2 400 400 200 13.0 – 22.1 – 2. Dimensions and Weights Wilo-CRn-System Temperature sensor Number of pumps WA B H SE T Weight [mm] 412 [kg] T [mm] Weight [kg] PT 100 1–2 400 400 200 12.0 22 Weight B [kg] H Rec.0 5.5 – 7.0 – 15.0 360 380 120 5.0 PT 100 3–4 400 400 200 12. depth [mm] Weight [kg] 5–6-fold 1200 1900 515 365 1099 1696 310 5–6-fold1) 1200 1900 515 – 1099 1696 310 – 600 1900 515 520 499 1696 310 230 1–2-fold 1200 1900 515 390 1099 1696 310 200 3–4-fold1) 1200 1900 515 – 1099 1696 310 – 600 1900 515 560 499 1696 310 270 1200 1900 515 – 1099 1696 310 – 1200 1900 515 640 1099 1696 310 320 – – – – 186 138 82 – B H 5–6-fold1) 1) SE T [mm] 30 Cut-out dimension CR controller and operating unit H – Control system consists of 2 switch cabinets. inst.5 Subject to change without prior notice 09/2006 WILO AG . Switchgears and Control Devices Wilo-CRn.Circulating pumps in glandless design 413 .6 P = ..A W2 U2 V2 X2 1 2 Bridge or Thermistor or WSK Switchgears and Control Devices Pump Management Systems Service/Accessories.-free messages Earth Off On External setpoint or actual value 2 1 2 3 DDG SSM 19 20 21 Potable water circulation Analog IN 1 12 13 14 Terminal diagram drives CR System (P2 t 5..5 kW) X5 15 16 17 18 19 X1 PE PE 1 2 3 U V W Bridge or thermistor or U V W WSK WSK Pump 2/4/6 PE PE 4 5 6 PE 102 U1 V1 W1 3 ~ Pump 1. Wilo-CR MPI Ext. CR System base board Wilo Catalogue A1 . off 15 16 WM 1718 Bridge or Water levelreglulator or Frostguard or MPI J Signal Earth Sensor Shield Actual value Earth Sensor Shield P Ext.and CR control devices Terminal Diagrams Wilo-CRn... Air-conditioning. Cooling Terminal diagram.. Systems Pump 1/3/5 Bridge or thermistor or Solar thermal Sensor X1 9 10 11 Heating.kW I = .. off Electrode relais Terminal diagram drives CR System (P2 d 4 kW) X4 10 11 12 13 14 SBM 22 23 24 SSM SBM Pot. .10V Start relay TOP-E or Bridge or Stratos SSM Pump or 0.... see table SSM Bridge or SSM Pump or WSK or L1 L2 L3 PE On-site power supply 414 Star-delta starter Pot.and CR control devices Terminal Diagrams Wilo-CRn.. Stratos Ext.6 P = ....A M 3~ On Setpoint + - open or Start relay or Setpoint inputs of the pump..4 P = .10 V input (IF-Modul Stratos SBM.-free NC contact On-site power supply 1) Required for Stratos IF-Modul with 0.. Aus) Terminal diagram expansion board CRn System (for pump drives 3~400 V) CR-IPG X3 / X4 CR-IPE X1 / X2 or Pump 1.. Stratos Ext........kW I = ....Switchgears and Control Devices Wilo-CRn.10V M 1 ~ SSM WSK or L N PE Pot.A open or In 0.-free NC contact Subject to change without prior notice 09/2006 WILO AG .. Wilo-CR Terminal diagram base board CRn System (for pump drives 1~230 V) CR-IPG X3 / X4 CR-IPE X1 / X2 Setpoint 1) + - On Pump 1....kW I = . Min.. R1 Potable water circulation 2...10 V 2 4 GND IL-E.BF R1(starting with date of manufacture 03/2003) 0 .10 V 2 7 GND IL-E.Circulating pumps in glandless design 415 . Air-conditioning.10 V) 2 (GND) IL-E.10 V 1 (0 .BF R1(starting with date of manufacture 03/2003) 0 – 20 mA 2 7 GND (starting with date of manufacture 01/2003) 0 ..Switchgears and Control Devices Wilo-CRn. Wilo-CR Wilo-CRn-System.. Systems Solar thermal IL-E. Wilo-CR Wilo Catalogue A1 .. at the control device CRn/2.. allocation of setpoint outlets: 1. at the pump to be regulated 1. Cooling Analogue control signal Pump type - 0 ..10 V 1 2 IP-E 4 – 20 mA 1 2 Service/Accessories. R1 (starting with date of manufacture 01/2003) 0 – 20 mA 4 – 20 mA 2 (GND) IP-E 0 . Setpoint inputs pump: IL-E.... Setpoint outlets CRn: + Heating.BF R1 (starting with date of manufacture 08/2002 to 02/2003) 0 – 20 mA 2 4 GND IL-E..BF R1 (starting with date of manufacture 08/2002 to 02/2003) Switchgears and Control Devices Pump Management Systems Terminal Diagrams Wilo-CRn..and CR control devices Terminal Diagrams Wilo-CRn. > Connection data Max.7 9 + 24V= ~ + 4-20 mA 1 10 + 1 + 2 CR 230V 50Hz Measuring transformer DDG Transformer DDG 230V 50Hz (Dimensions in mm). fuse size: 10 A Max.0 bar > Technical data Power consumption: Protection class: Max. 2 DIN 3862.: 0°C to +40°C > Signal cables: Input: 2 x 1. length. 250 m max. load resistance: d 600 : > Technical Data Maximum power consumption: 5 VA Protection class: IP 54 Ambient temp. > Connection data Operating voltage: 230 V/50 Hz Current input/output: 0 – 20 mA Max. pressure rating: Fluid temperature: Ambient temp. length. 2 pcs.: 1.2 bar DDG 10: 0 to 1.75 mm2).0 bar DDG 100: 0 to 10. 5 m connection cable to the switchgear1) (3 x 0.5 W IP 54 25 bar 0 °C to + 70 °C 0 °C to +40 °C 1) Greater distances to be extended by customer up to 25 m: 3 x 0.5 mm2. CRn and CR control devices Signal Transmitters and Accessories Wilo-DDG signal transmitter Top view DDG 10 to 100 (DDG 2 without illustration) (Dimensions in mm).0 bar DDG 20: 0 to 2. With built-in pressure-surge throttlers. Fixing sundries provided by customer 416 Wall-mounted impulse amplifier (measuring transducer) installation for amplifying signals from the Wilo-DDG signal transmitter for cable lengths in excess of 250 m. 750 m max. shielded Output: 2 x 1.5 mm2. input resistance: 50 : Max. load resistance: 500 : Pressure measuring ranges:2) 3) DDG 2: 0 to 0. Delivery including DDG power supply unit. 6 mm diameter. shielded Subject to change without prior notice 09/2006 WILO AG .0 bar DDG 40: 0 to 4.75 mm2.0 bar DDG 60: 0 to 6. supply voltage: 15 – 30 VDC Current output: 4 – 20 mA Max. cutting-ring unions. angle cutting-ring unions R 1/8x ø 6 mm.Switchgears and Control Devices Wilo-VR.5 mm2) + 1 2 3 Wilosignal transmitter DDG max.5 mm2. 750 m (2 x 1.5 mm2) 4> 2 4-20 mA . shielded up to 250 m: 3 x 1. 250 m (2 x 1. shielded 2) Other pressure measuring ranges on request 3) Selection of pressure measuring range to suit pump performance point Terminal diagram max. Fixing sundries provided by customer DDG impulse amplifier Wall-mounted signal transmitter installation for differential pressure-sensitive stepless speed control. 1) Greater distances to be extended by customer up to 25 m: 3 x 0. Cooling DDG impulse selector > Technical Data Max.5 mm2.75 mm2.09 k: Max. shielded Switchgears and Control Devices Pump Management Systems > Connection data KTY 10 PTC thermistor .50 mm2. shielded up to 100 m: 3 x 1. shielded Per output: 2 x 1. input resistance: 50 : Max. Fixing sundries provided by customer > Connection data Operating voltage: Output voltage: Output current: > Technical Data Protection class: Ambient temp. current: 2 mA Service/Accessories. Air-conditioning. With 2 pcs.: 0°C to +40°C > Signal cables: Per input: 2 x 1. Systems 70 Solar thermal TSG signal transmitter Wilo Catalogue A1 . shielded up to 250 m: 3 x 2.Switchgears and Control Devices Wilo-VR. > Connection data Operating voltage: 230 V/ 50 Hz Current input (2 to 4 x): 0 – 20 mA Current output: 0 – 20 mA Max. 5 m connection cable to the switchgear1) (2 x 0. power consumption: 8 VA Protection class:I IP 00 Ambient temp.Circulating pumps in glandless design 417 . shielded Wall-mounted power supply unit installation for supplying power to the DDG signal transmitter in conjunction with the DDG impulse selector. CRn and CR control devices Signal Transmitters and Accessories Impulse selector (evaluator) for controlpanel installation (rail mounting) for signal selection for two to four DDG measuring points. fuse size: 10 A Max.at +25°C: 2 k: . length.50 mm2.: IP 54 0°C to +40°C > Technical Data Protection class: Temp. Included in scope of delivery with KTY 10 temperature board. 750 m max. 250 m max. spring fasteners for attachment to pipes up to DN 100.75 mm2.at +90°C: 3. length.5 mm2. load resistance: d 1000 : Heating. range: IP 43 0°C to + 150°C Potable water circulation DDG power supply unit 230 V/ 50 Hz 24 V DC 0 – 20 mA 15 Pipe-attached contact temperature sensor. 1 tube thermolube. shielded). 5 kg Additional board for upgrading Wilo-CRSystem switchgear series for utilisation of the control modes: . range: IP 65 –25 °C to +80 °C > Required accessory: .and 4-conductor technology to be provided on-site by the customer: .Differential pressure – temperature-superimposed ('p-T) > Design 3 Analogue inputs for PT temperature sensors 100 in 2-/ 3. PT 100 temperature board 418 Subject to change without prior notice 09/2006 WILO AG .75 mm2..Temperature reference value (T) Fixing sundries and CAN-bus cable are included in the scope of delivery. +150 °C 'T: t5 K Accuracy: ± 2 K (in reference to standard values as per DIN IEC 751 ) + transmitter tolerance Ambient temperature: 0 °C to +40 °C Dimensions: 100 mm x 120 mm Weight: about 0.Differential temperature control ('T) ..Feed / return temperature control (±T) . shielded 65 53 65 38 4. CAN bus cable and 2 pcs.50 mm2.Temperature reference value (T) Fixation material. shielded up to 250 m: 3 x 2.Differential pressure – temperature-superimposed ('p-T) > Design 3 analogue inputs for TSG temperature sensors: . > Technical Data Measuring range: ±T: .2 M16 50 KTY 10 temperature board T (return) T (external) + 1 + 3 + 5 6 External temperature 4 Return temperature 2 Feed temperature X3 T (feed) Terminal diagram.20 .Feed temperature (+T) ..Feed temperature (+T) . > Technical Data Measuring range: ±T: .Switchgears and Control Devices Wilo-VR.20 .Differential temperature control ('T) . shielded up to 100 m: 3 x 1.5 kg T (return) + 4 5 6 T (process) + 7 8 9 External temperature Feed temperature T (feed) + X3 1 2 3 Return temperature PT 100 temperature board Two-wire circuit Three-wire circuit Terminal diagram. CRn and CR control devices Signal Transmitters and Accessories Outdoor temperature sensor KTY/ PT 35 Transmitter for wall mounting for outdoor temperature indication.50 mm2.2% of upper limit + transmitter tolerance Ambient temperature: 0 °C to +40 °C Dimensions: 100 mm x 120 mm Weight: about 0. KTY 10 temperature board Additional board for upgrading Wilo-CRSystem switchgear series for utilisation of the control modes: .Connection line (on-site) up to 25 m: 3 x 0.Feed / return temperature control (±T) .. > Technical Data Protection class: Temp.Return temperature (-T) .Return temperature (-T) . +150 °C 'T: t 10 K Resolution: 10 bits Accuracy: 0. TSG temperature signal transmitters are included in the scope of delivery. cable length: 100 m Terminal cross-sections:1..20 mA . 0 / 4 . speed) 10 k: or50: 10 bits 0. external Change of parameter record Peak-load cut-in In – + 11 12 13 14 15 Terminal diagram.5 kg Potable water circulation Res. control boards).3 S1 Additional board for upgrading Wilo-CRSystem switchgear series for remote control by external monitoring units (e. manipulated variable 0 .Control input 0/ 2 -10 V or 0 / 4 .Peak-load deactivation .Automatic: Pump on standby for automatically controlled operation Connection for customer-provided repair switches with auxiliary contact: .5 mm2 0°C to +40°C 100 mm x 120 mm about 0.Signal input DIG 3 Fixing sundries and CAN-bus cable are included in the scope of delivery. Control inputs: 250 VAC 100 m Service/Accessories.: 5-pump system will require 3 pcs.g.Switchgears and Control Devices Wilo-VR. BA or DDC substation).Pump duty cycling .2% of upper limit + transmitter tolerance Digital inputs: Input level: 24 VDC / 1 mA Dielectric strength: 250 VAC Max.: Dimensions: Weight: Solar thermal > Function Manual – 0 – Automatic switchover by a potential-free two-way make contact with central “Off” position for each pump. CRn and CR control devices Signal Transmitters and Accessories SLZU SLAB PT SW 1/2 X3 1 2 3 4 5 6 7 8 9 10 Peak-load deactivation Pump Duty Cycling Setpoint changeover External fault confirmation I U 0/4… 0… 20 mA 10 V External Param. P3 / P4.10 V.Manual: pump in mains operation .Circulating pumps in glandless design Input level: Voltage resistance: Max. Switchover for each pump individually by potential-free control switches provided by customer.5 kg Switchgears and Control Devices Pump Management Systems Control function Relesae 7 8 Manual operation Manual 5 6 Control function Release 3 4 Release Manual Manual operation X3 1 2 Pump 2/4/6 Control function Pump 1/3/5 419 .: 0 °C to +40 °C Dimensions: 100 mm x 120 mm Weight: about 0. > Design 1 analogue input for external manipulated variable (speed adjustment during DDC operation) 8 digital inputs for connecting external potential-free pushbuttons for .closed: pump enabled .0: Pump Off . cable length: Terminal cross-section: Ambient temp. 2 pumps (e. P5 / P6 2 x Repair switches (On / Off for each pump) 4 x control switches (Manual – 0 – Automatic for each pump) 24 VDC / 1 mA 1. control board Wilo Catalogue A1 .Confirmation of the collective fault signal .Peak-load cut-in .open: pump disabled Fixing sundries and CAN-bus cable are included in the scope of delivery. provided by the customer.Parameter-record switchover . Operating mode: .Setpoint switchover .5 mm2 Ambient temp. > Technical Data Selector switch: Measuring range: Input resistance: Resolution: Accuracy: Heating. Systems Release Pump 1/3/5 11 12 Control function 9 10 P1 / P2. Cooling DIG.g. Analogue Quit 2 IN 2 Analogue. Air-conditioning. DDC board > Technical Data Analogue input: Additional board for upgrading Wilo-CRSystem switchgear series for Manual – 0 – Automatic operating-mode selection for max.20 mA ( min.2 16 17 18 19 DDC board Control board Pump 2/4/6 Terminal diagram.max. pump 6 Fixing sundries and CAN-bus cable are included in the scope of delivery. CRn and CR control devices Signal Transmitters and Accessories Signal board 1 – 2 Pump 1 Pump 2 Transformer WM Analog OUT + - Pump 2 FU Terminal diagram.5 kg Signal board 3 – 6 Pump 3 Pump 4 Pump 5 disturbance Pump 6 Operating 9 10 11 12 13 14 15 16 disturbance 5 6 7 8 Operating Pump 5 disturbance disturbance Operating X1 1 2 3 4 Pump 4 Operating Pump 3 Pump 6 Terminal diagram. pump 2.: 0 °C to +40 °C Dimensions: 120 mm x 120 mm Weight: about 0.: 0 °C to +40 °C Dimensions: 120 mm x 120 mm Weight: about 0. e.5 mm2 Ambient temp.Analogue output for actual speed value or actual-value transmitter (preselectable) Fixing sundries and CAN-bus cable are included in the scope of delivery.Potential-free signal contacts for operation (NO contact) and fault (NC contact) of: pump 1. 12 VDC / 10 mA Max. 12 VDC / 10 mA Terminal cross-sections: 1.5 kg Subject to change without prior notice 09/2006 WILO AG .Potential-free signalling contacts for operation .6 420 Additional board for upgrading Wilo-CRSystem series switchgears for individual run/ single fault signals for three. 250 VAC / 2 A min.Switchgears and Control Devices Wilo-VR. 250 VAC / 2 A min. switch rating: max. > Function . frequency converter . > Function . > Technical Data Analogue output: Measuring range: Input resistance: Resolution: Accuracy: Actual value 0 – 10 V. pump 4. signal board 3 .Signalling the digital inputs DIG2 or DIG3.to six-pump systems (signalling board 1 – 2 also required).2% of upper limit + transmitter tolerance Signalling contacts: Max. frost (heating) or low water (pressure boosting) . cable length: 100 m Terminal cross-sections: 1. switch rating: max. pump 5.(normally open contact) and malfunction (normally closed contact) of: pump 3.2 15 16 DDG or speed Low water 13 14 disturbance 9 10 11 12 Operating Operating Operating Pump 1 7 8 disburbance 5 6 disturbance X1 1 2 3 4 Additional board for upgrading Wilo-CRSystem switchgear series for individual run/ single fault signals for single and twin-head pump systems. 0 / 4 – 20 mA (speed or transmitter) 10 k: or 50: 10 bits 0. signal board 1 .g. > Technical Data Signalling contacts: Max.5 mm2 Ambient temp. Air-conditioning.Circulating pumps in glandless design 421 . Wilo-IF-Moduls Technical Data Function overview Wilo-Stratos pumps with Wilo-IF-Moduls Stratos Function tables 431 431 432 432 Wilo-IF-Moduls Stratos for Single-Head Pumps 435 Wilo-IF-Moduls Stratos for Twin-Head Pumps 440 Function overview Wilo-TOP-E/-ED with Wilo-IF-Moduls 445 Function tables 445 Wilo-IF-Moduls for Single-Head Pumps 449 Wilo-IF-Moduls for Twin-Head Pumps 451 Function overview Wilo-IP-E/IL-E and DP-E/DL-E with Wilo-IF-Moduls 447 Function tables 447 Wilo-IF-Moduls for Single-Head Pumps 449 Wilo-IF-Moduls for Twin-Head Pumps 451 Wilo-Protect-Modul 453 Function overview 453 Wilo-Protect-Modul C for single-head pumps 455 Wilo-Protect-Modul C for twin-head pumps 457 Wilo-Control AnaCon 460 Wilo-Control DigiCon 462 Wilo-Control DigiCon-A 464 Switchgears and Control Devices Pump Management Systems Control Technology 429 Potable water circulation Product Description Solar thermal Pump Control 422 Planning Guide Service/Accessories. Cooling Pump Management Systems Wilo-Control Wilo Catalogue A1 . Systems Series overview Heating.Pump Management Systems Wilo-Control Contents 426 Wilo-IR-Monitor 429 Wilo-IF-Moduls Stratos. LONMARK conformity • twin-head pump management with communication capability (time-.LONTALK protocol . load.10 V (remote speed or setpoint adjustment) for connection to BA building automation • twin-head pump management with communication capability (time-.and faultsensitive) Wilo-IF-Modul Stratos LON • Retrofittable plug-in module for pump types Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD • Serial digital LON interface for connection to BA building automation via LONWORKS networks: . load.Pump Management Systems Wilo-Control Pump Control Series overview Operating and service unit Wilo-IR-Monitor • Remote control with infrared interface for electronically controlled Wilo pumps • Commissioning and diagnostic instrument/tool • Extension of pump functions • Rotation test unit for all kinds of pumps and IEC standards motors Wilo-Stratos interface converter modules Wilo-IF-Modul Stratos PLR • Retrofittable plug-in module for pump types Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD • Serial digital PLR interface for connection to BA building automation via .company-specific coupling modules • twin-head pump management with communication capability (time-.and faultsensitive) 422 Subject to change without prior notice 09/2006 WILO AG . load.and faultsensitive) Wilo-IF-Modul Stratos Ext. Aus • Retrofittable plug-in module for pump types Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD • Control input Overriding Off • Control input 0.Wilo interface converters or . Wilo interface converters or .Wilo-TOP-E/ED . Min Heating.and fault-sensitive) Wilo-IF-Modul LON Wilo Catalogue A1 .company-specific coupling modules • twin-head pump management with communication capability (time-.10 V (remote speed or setpoint adjustment) for connection to BA building automation • twin-head pump management with communication capability (time-.Wilo-CronoLine-IL-E .and fault- Potable water circulation sensitive) Wilo-IF-Modul Stratos SBM • Retrofittable plug-in module for pump types Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD • Collective run signal • Control input 0 .Wilo-TOP-E/ED . load.Wilo-CronoTwin-DL-E • serial digital PLR interface for connection to BA building automation via: .Wilo-VeroLine-IP-E .Wilo-CronoLine-IL-E .10 V (remote speed or setpoint adjustment) for connection to BA building automation • twin-head pump management with communication capability (time-. Cooling • Retrofittable plug-in module for pump types Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD • Control input Overriding Min (setback mode without autopilot) • Control input 0 .LONMARK conformity • twin-head pump management with communication capability (time-.and fault-sensitive) 423 . Systems • retrofittable plug-in module for pump types with IR interface .Wilo-VeroTwin-DP-E . load.and faultsensitive) Solar thermal Interface converter modules Wilo-IF-Modul PLR Service/Accessories.Circulating pumps in glandless design Switchgears and Control Devices Pump Management Systems • retrofittable plug-in module for LON-compatible pump types with infrared interface . load.Wilo-VeroLine-IP-E .Wilo-VeroTwin-DP-E .LONTALK protocol .Wilo-CronoTwin-DL-E • serial digital LON interface for connection to BA building automation .Pump Management Systems Wilo-Control Pump Control Series overview Wilo-IF-Modul Stratos Ext. load. Air-conditioning. g. Not suitable with controlled voltage supply (e. 50 Hz or 3~400 V.g. Wilo-Protect-Modul C (twin-head pumps) • Plug-in module for twin-head pumps of the series Wilo-TOP-SD (2 pieces Wilo-ProtectModules C) and Wilo-SE-TW (2 pieces Wilo-Protect-Modules C) with mains connection 1~230 V. 424 Subject to change without prior notice 09/2006 WILO AG . 50 Hz. as well as Wilo-TOP-RL and Wilo-SE with mains connection 1~230 V. Wilo-CR-System). Not suitable with controlled voltage supply (e. 50 Hz or 3~400 V. 50 Hz. Wilo-AS-System. Wilo-CR-System).Pump Management Systems Wilo-Control Pump Control Series overview Wilo-Protect-Modules Wilo-Protect-Modul C (single-head pumps) • Plug-in module for single-head pumps of series Wilo-TOP-S/-Z. Wilo-AS-System. Series: Wilo-Control DigiCon • Digital interface converter for the universal connection of communication-capable Wilo Solar thermal pumps with serial digital PLR interface to on-site monitoring units with digital RS 485 interface. Series: Wilo-Control DigiCon-A (manual operation panel) • Manual operation level for Wilo-Control DigiCon for expanded communication-capable Wilo Switchgears and Control Devices Pump Management Systems Service/Accessories.Pump Management Systems Wilo-Control Pump Control Series overview Building Automation BA/Control Technology Heating. Systems pumps with serial digital PLR interface to on-site operating levels in accordance with VDI 3814. Cooling Series: Wilo-Control AnaCon • Analogue interface converter for the universal connection of communication-capable Wilo Potable water circulation pumps with serial. The Wilo-Control DigiCon-A manual operation level allows the superordinate control of pumps connected to the Wilo-Control DigiCon interface converter. Wilo Catalogue A1 . digital PLR interface to on-site monitoring units as per VDI 3814. Air-conditioning.Circulating pumps in glandless design 425 . Heating systems . potential-free contacts and analogue unit signals are being successively superseded by bus systems.Combined heat and power plants . Operational reliability and economic efficiency of pumps and pump systems are guaranteed to the greatest possible extent by central availability and monitoring of these pumps and pump systems.: Building automation . sewage handling Controller / Automation station / ASR Local overriding operating units Network M M M M Connections within the functional levels Venetian blinds / protection against sunlight Connections between the functional levels Light / Dimming Fig. As field devices.Water Supply .Cooling systems . This particularly applies to all building and mechanical services in the areas of: . Due to the rapid technical advances made in the areas of electrical engineering/electronics.Pump Management Systems Wilo-Control Pump Control Planning Guide Building automation (BA) The BA has the task of controlling the dependencies between the different trades involved in the technical building equipment (TGA).schematic diagram 426 Subject to change without prior notice 09/2006 WILO AG . It is in particular the facility management that requires the intersectional exchange of information and data in order to run the building or estates with optimum efficiency and economy.Ventilation systems . Operating station / operating unit Programming unit Data interface unit System for special applications Operating station / operating unit Data interface unit System for special applications Network Operating unit Communications unit / Controller / ASR Application-specific control and regulatory unit Space / Operating unit Field System for special applications Data processing apparatus / Server station Programming unit Automation Data interface unit Network Network Management Automatically controlled processes have become vitally important in advanced building services technology. pumps are to be seen as components indispensable for operations in the TGA that utilise high power consumption.Drainage.Heat pump installations . : . This leads to a situation where components at the field level are becoming increasingly technically sophisticated. Wilo pumps as well as their optional accessories are equipped with control terminals and respective internal relays enabling communication facilities in line with VDI 3814 requirements. Overriding Max and Overriding Min: .Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Moduls . The data protocol is to be co-ordinated with respective BA manufacturer. are required to communicate with signals.ECM-protected at both ends .75 mm2) . commands or data exchange.Pump Management Systems Wilo-Control Pump Control Planning Guide NO contact SPDT contact Run signal in Connection compliance optional with VDI 3814 Illustration: De-energised idle state (relay not active) Fault signal in compliance with VDI 3814 Mains voltage Control input “Overriding Off” Signalling relay SBM Off 1) SSM 0 0 On closed open 1 0 0 0 On.CronoLine-IL-E/CronoTwin-DL-E with IF-Moduls PLR and WiloControl AnaCon In addition to these functions the new pumps with communication capabilities feature the option of logging an extensive number of Wilo Catalogue A1 . • Serial bus-compatible Interface LON with LONTALK protocol and transceiver type FTT10A for connecting electronically controlled LON-compatible Wilo pumps with infrared interfaces to LONWORKS networks. while at the same time increasing their economic efficiency and reliability. design and functions of BA systems are precisely defined in standard specification VDI 3814.screened cable not required .Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Moduls Stratos PLR and analogue interface converter .small cross-sections (0.interference-voltage-proof up to 250 VAC .they also fulfil functional needs at the automation level.VeroLine-IP-E/VeroTwin-DP-E with Wilo-Control AnaCon . In order to lower installation costs and thus investment costs of technical building equipment. Potable water circulation Input Systems integration Solar thermal Principle of operation: physical actual data.Circulating pumps in glandless design Heating. and thus also those associated with pump systems. Wilospecific protocol) with digital interface converter for communication with digital monitoring units. Pumps with communication capability are: • Stratos/Stratos-Z/Stratos-D with IF-Moduls • TOP-E/-ED with IF-Moduls • CronoLine-IL-E/CronoTwin-DL-E with IF-Moduls • VeroLine-IP-E/VeroTwin-DP-E Service/Accessories. depending on the kind and extent of a BA system.TOP-E/-ED (P2 t 350 W) . The scope of communication is crucial in determining whether potential-free contacts and analogue signals (2 control cables are required for each kind of information) or intelligent bus systems (all data via a bus line) are used for data transmission.immunity to interference . Air-conditioning. Pump faulty closed open 0 0 1 1 0 = relay inactive SBM = collective run signal 1 = relay active SSM = collective fault signal 1) Mains system voltage “Off” = total breakdown of electronics system It is also possible to effect external control functions such as Overriding Off and Overriding Min.immunity to interference . Additional advantages are: .interference-voltage-proof up to 250 VAC • Serial bus-compatible Interface RS 485 (standard hardware. The Wilo-Control automation and monitoring system offers: • Monitoring and control in accordance with VDI 3814 with .CronoLine-IL-E/CronoTwin-DL-E .Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Moduls • Overriding Off. by means of customer-provided potential-free contacts. Systems Different communications connections.also referred to as technical building equipment) in large building projects.isolated . The latest sensor technology records hydraulic and electrical pump data and makes them available via a PLR or LON serial digital interface of the BA.locking protection .VeroLine-IP-E/VeroTwin-DP-E • Overriding Min.ECM-protected at both ends .small cross-sections (0. offering the following combinations: • Overriding Off: . Cooling The demands made of communication capabilities and functionality are guided through ever more complex hierarchies of building automation as a result of the rising demands made of mechanical services equipment (TGA . This connection permits transmission links of up to 200 m. Switchgears and Control Devices Pump Management Systems Integration in BA 427 . because .freely selectable topology.analogue signals • Serial digital Interface PLR (Wilo-specific hardware and protocol) of pumps with communication capability is star-connected via a 2-lead cable to a Wilo interface converter or a company-specific coupling module (I/O module).isolated .locking protection .among other things . In Germany.potential-free contacts . it is necessary to use systems with “open communications” and “distributed intelligence”. The LONWORKS technology offers installation advantages such as: .75 mm2) . All this information can be exchanged between a pump with communication capability (accessory modules required) and another BA unit via a 2-lead cable.TOP-E/-ED with IF-Moduls PLR and Wilo-Control AnaCon . interventions and monitoring • Standardised and transparent operation of equipment and buildingservices systems • LONWORKS provides for 2 directions of communication: • Vertical communication between components on the field level and automation stations on the automation level • Horizontal communication between components at the field level It is horizontal communication in particular which allows the set-up of decentralised structures which operate without higher-level automation stations. non-manufacturer-specific system which enables open. It is thus feasible. intersectional communication between different components and systems. e. It thus offers advantages to planner. a controlled pump with communication capability can exchange data directly via LON with a valve. time and cause The multitude of the information and functions listed allows specific energy and maintenance management and thus contributes to reducing costs. Communication takes place with the standardised LONTALK protocol and utilises the firmly defined network variables of the LONMARK “Pump Controller Object for HVAC Applications” functional profiles. In parallel fashion. by relating the performance and work data to the measured heating load. to assess overall plant efficiencies and performance data.g.Pump Management Systems Wilo-Control Pump Control Planning Guide LON is an open. It has thus become possible to realise previously expensive control tasks with significantly lower installation expenditure. 428 Subject to change without prior notice 09/2006 WILO AG . such as: • Intersectional trade integration • Non-manufacturer-specific • Creation of functional added values • Avoidance of installation and planning errors thanks to a standardised data interface (prerequisite: no changing transfer media) • Reduction of installation expenditure in comparison with standalone systems • Reduced investment costs through multiple utilisation of sensors • No expensive gateway solutions are required for data communication between stand-alone systems • Flexibility in the event of modifications and retrofitting • Reduced operating costs thanks to intelligent energy management • Efficiency and operational reliability due to hydraulic load management in heating/ventilation/air-conditioning installations • Overall transparency due to centralised displays. Operating-data management by BA Data management by BA systems allows the logging and recording of cyclical and eventful data.: • Maximum output data for 'p and Q • Minimum output data for 'p and Q • Current power consumption P1 • Operating hours • Cumulative power consumption • Status reports • Fault reports with date. the pump can send electrical and hydraulic operating data for statistical conditioning and if necessary fault and run/ process signals to the higher-level control room and receive higherlevel commands from this control room. installer and operator. a differential-pressure sensor or a boiler control system and undertake control tasks. e.g. avoid the simultaneous activation of different pumps and will thus establish a correct data exchange between the selected pump and the IR-Monitor.Circulating pumps in glandless design 429 .Stratos/Stratos-Z/Stratos-D/Stratos-ZD . A non-fading data memory (EE-Prom) is available for the buffering of statistical and preset values Service/Accessories.Pump Management Systems Wilo-Control Pump Control Series description Wilo-IR-Monitor Wilo-IR-Monitor Technical Data Operating temperature -10 °C to +40 °C Storage temperature -20 °C to +70 °C Transmit/receive range Display Voltage supply Operating duration Data buffer Modern operating and servicing equipment for user-friendly remote control of the electronically controlled Wilo pumps with infrared interface of the following Wilo series: . on congested plant layouts (e. a number of pumps installed closely side-by-side). Mignon alkali battery cells 1. Modification and confirmation of the values that have been newly adjusted is carried out by rotating and pressing the red operating button (one-button operation). Systems Fig. The load profile of the hydraulic plant will thus become perceptible over the range of a defined operating period. the rotating-field frequency and the current operating status of each pump and standard motor with the IR-Monitor. Cooling Wilo-IR-Monitor Protection class Battery monitoring Battery condition is subject to constant check. Statistical functions The hydraulic performance (volumetric flow) of the relevant pump can be viewed with the IR-Monitor in a statistical histogram. All operating steps and status reports are clearly graphically displayed. when on and illuminated EE-Prom Emitted interference EN 61000-6-3 Immunity to interference EN 61000-6-2 Automatic interchange linkup The information exchange between the IR-Monitor and the pump is wireless by infrared light. Functional features of the IR-Monitor are closely linked with the attributes of the high-efficiency and/or energy-saving pumps. with switch-on backlighting Operating data logged immediately prior to a fault event will be recorded in the pump and be made further use of for data analysis with the IR-Monitor.VeroLine-IP-E . An automatic interchange built-up will.: Wilo-IR-Monitor. It is capable of checking the direction of rotation. Data memory Solar thermal Application max. Wilo Catalogue A1 .CronoLine-IL-E . A carrying case for additional protection is also included in the scope of delivery. Manual coding of the individual pumps is not required. A warning light will be displayed to indicate fading capacity Switchgears and Control Devices Pump Management Systems Design Shock resistant due to its sturdy and robust plastic casing and the scratch-resistant monitor screen. 2 pc. The Wilo-IR-Monitor serves to remotely monitor the numerous pump functions by wireless control.CronoTwin-DL-E The IR-Monitor can be used in conjunction with all conventional glandless and glanded pumps without IR interfaces. Operating and service unit for pump monitoring IP 43 DIN EN 60068-2-6 Potable water circulation Vibration resistance Heating. 8 m 50 x 50 mm. Air-conditioning.TOP-E/-ED .VeroTwin-DP-E . i.5 V size AA (included in the scope of delivery) about 24 hrs. The functional capacity has mainly been tailored for the use by contractors and service personnel. Operation of the IR-Monitor corresponds to that of the pump itself.e.g. contrast and time-out settings. fault statistics. data can be both displayed (current setpoint value) and changed. the IR-Monitor and the serial digital interface. The latter two checks can also be conducted with all conventional pumps without IR interface. thus giving an appreciation of the system load conditions over a definable operating period. operating status. 430 Subject to change without prior notice 09/2006 WILO AG . operating mode. Menu 3: “Operate” In this menu. Menu 5: “Service” In the service menu the user is given the open of fault diagnosis. as well as direction-of-rotation check and frequency measurement of the rotating field. actual electrical and hydraulic values. fault reports. the display always distinguishes clearly between “Single-” and “Twin-head pump”. For correct interpretation. setpoint value. function-testing the pump. disabling the manual operating level at the pump (pump ON/OFF. Menu 6: “Adjust” Language selection. It also records hoursrun and operating data.g. changing and activating the personal password are available to adapt the IR-Monitor to suit individual requirements.Pump Management Systems Wilo-Control Pump Control Series description Wilo-IR-Monitor Series description WiloIR-Monitor Main menu The main menu of the IR-Monitor is divided into 6 function menus: Menu 1: “Communication” This menu initiates the automatic linkup between the IR-Monitor and the pump. Selective activation of individual pumps within a set of pumps d 1000 : is also possible here. pump ON/OFF. Aus and SSM remaining active). e. Ext. Menu 4: “Statistics” So that operating periods can be analysed.g. e. control mode. this menu offers clearly definable histograms of hydraulic performance (volumetric flow Q). Menu 2: “Display” Here it is possible to read system data. 5 mm2 Maximum cable length Bus cable IF-Modul Stratos Ext. 3 m long spur lines – 500 m for free topology.Circulating pumps in glandless design 431 .5 mm2 IF-Modul Stratos SBM IF-Modul Stratos LON IF-Modul LON 2. 400 m between two nodes communicating with each other Potable water circulation 1. (e. Wilo-IF-Moduls – – >100 k: Accuracy – – ±5% Switchgears and Control Devices Pump Management Systems Input resistance of voltage input Service/Accessories. Min IF-Modul Stratos PLR IF-Modul PLR Terminal cross-section IF-Modul Stratos Ext. 0.34 mm2. Systems Control input 0 .8 mm2) Cable shielded Transceiver – FTT 10 A – Voltage supply – 5 V=/15 V= via pump – Current consumption – 30 mA – – 2-part sticker with barcode of Neuron ID – – LONTalk – Neuron ID Protocol Contact rating – – – 24 VDC.2 A – – 250 V AC – Terminal cross-section – – 1. cable shielded.5 mm2 Maximum cable length – – 25 m (cable shielded) Dielectric strength – – 24 V = Dielectric strength Heating.g. 2 x 0.Pump Management Systems Wilo-Control Pump Control 100 m Cable shielded min. drilled (10 t/m). Cooling 200m – 1000 m for bus topology with max. Aus Technical Data Wilo-IF-Moduls Stratos. with max.10 V Wilo Catalogue A1 . Air-conditioning. 10 mA 24 VAC.5 mm2 Solar thermal 2. J-Y(st)Y 2 x 2 x 0. Pump Management Systems Wilo-Control Pump Control Function overview Wilo-Stratos pumps with Wilo-IF-Moduls Stratos Function overview Wilo-Stratos pumps with WiloIF-Moduls Stratos Wilo-Stratos/Stratos-Z with IF-Modul Stratos Wilo-Stratos-D/Stratos-ZD with 2 x IF-Modul Stratos • Integrated electronic performance control for operation at constant/ • Integrated electronic performance control for operation at constant/ variable differential pressure .simplifies pump configuration .duty point-adjustable .g.reduces noise and saves electricity • Integrated full motor protection • Thermal insulation as standard • Retrofittable Stratos IF-Modul for function expansion variable differential pressure . at night) Full motor protection with fault trip • = available. – = not available 432 Subject to change without prior notice 09/2006 WILO AG .duty point-adjustable . manual control mode) • • • • Setting setpoint differential-pressure value • • • • • • • • • • • • • • • • • • • • • • • • • • • • Function Electrical connection 1~230 V/50 Hz Manual functions Setting speed (manual setting) Automatic functions Stepless performance control' p-c Stepless performance control' p-v Stepless performance control 'p-T Automatic setback in low-load periods (e. 'p-v.simplifies pump configuration . 'p-T.reduces noise and saves electricity • Integrated full motor protection • Twin-head pump switchover valve • Retrofittable Stratos IF-Modul for function expansion Function table Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD Wilo-Stratos single-head pumps Wilo-Stratos-Z single-head pumps Wilo-Stratos-D twin-head pumps Twin-head pumps Wilo-Stratos-ZD • • • • Pump ON/OFF • • • • Setting control mode ('p-c. 10 V (remote setpoint adjustment) • 1) 2) 3) • 1) 2) 3) • 1) 2) 3) • 1) 2) 3) Collective fault signal (potential-free NC contact). see Wilo-Control • 3) • 3) • 3) • 3) Fault light • • • • IR communication indicator light • • • • Fault code • • • • LC display for indicating pump data • • • • Infrared interface for wireless data exchange with the Wilo-IR-Monitor operating and service unit • 8) • 8) • 8) • 8) PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules • 4) • 4) • 4) • 4) Serial digital LON interface for connection to a LONWORKS network • 5) • 5) • 5) • 5) • 6) • 6) • 6) • 6) • 6) 7) • 6) 7) • 6) • 6) Function Heating. Air-conditioning. see Function table for Wilo-IR-Monitor Wilo Catalogue A1 . for function details see Wilo-Control • • • • Collective run signal (potential-free NO contact). fault-actuated switchover/time-sensitive pump duty cycling) Addition operation (efficiency-optimised peak-load cut-in and out) Service/Accessories. Min IF-Modul Stratos SBM IF-Modul Stratos PLR IF-Modul Stratos LON Different combinations with Stratos IF-Modul possible. Systems Twin-head pump management (2 single or 1 x twin-head pump) • = available. for function details. see “Wilo-Control Pump Management Systems” Twin-head pump management with 2 single-head pumps only possible if the equivalent twin-head pump is also listed in the Wilo catalogue Functions. Cooling Function table Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD (Continued) External control functions Potable water circulation Signalling and display functions Solar thermal Data exchange Main/standby operation (automatic.Circulating pumps in glandless design Switchgears and Control Devices Pump Management Systems 1) 433 .10 V (remote speed adjustment) • 1) 2) 3) • 1) 2) 3) • 1) 2) 3) • 1) 2) 3) Control input 0 . – = not available 2) 3) 4) 5) 6) 7) 8) IF-Modul Stratos Ext. Aus IF-Modul Stratos Ext.Pump Management Systems Wilo-Control Pump Control Function overview Wilo-Stratos pumps with Wilo-IF-Moduls Stratos Wilo-Stratos single-head pumps Wilo-Stratos-Z single-head pumps Wilo-Stratos-D twin-head pumps Wilo-Stratos-ZD twin-head pumps Control input Overriding Off • 1) • 1) • 1) • 1) Control input Overriding Min • 2) • 2) • 2) • 2) Control input 0 . Collective run signal indicates rotation of the corresponding drive (individual run signals separate for MA and SL).Speed of base-load pump follows voltage signal .10 V has different additional functions.10 V for remote speed adjustment or remote setpoint adjustment 3) 1 x SL Input for potential-free NC contact with the function Ext.Addition operation (efficiency-optimised peak-load cut-in and out) Stratos . Subject to change without prior notice 09/2006 WILO AG . SL = Slave 1) 2) 3) 4) 5) The control function acts on the entire twin-head pump.10 V Addition operation + Remote speed adjustment (DDC) 0 .10 V: Hmin…Hmax . Control input 0 . the other drive is stopped. The control function is put onto MA of the twin-head pump. Min functions are also required via potential-free contacts.10 V for remote speed adjustment or remote setpoint adjustment 3) 1 x MA 1 x SL MA = Master.10 V in integrated dual pump management Twin-head pump operating mode Function 0 . Function of the analogue input 0 .10 V: nmin…nmax .Base-load pump exchange after 24 operating hours .3 V: Hmin 3 .Base-load pump exchange after 24 hours of accumulated operating time .Base-load pump controls differential pressure .Base-load pump exchange after 24 operating hours .10 V for remote speed adjustment or remote setpoint adjustment 3) 1 x SL 1 x MA 1 x MA Run signal SBM as potential-free NO contact 5) Control input 0 ..Automatic fault-actuated switchover Serial digital PLR interface for connection to BA building automation via Wilo interface converter or customer-provided coupling modules 1 x MA 1 x SL Serial digital LON interface for connection to LONWORKS networks. speed 1) 3 .2 x Wilo-Stratos/Stratos-Z tos pumps Functions of twin-head pump management that can be integrated: with Wilo.Main/Standby operation IF-Moduls .Pump Management Systems Wilo-Control Pump Control Function overview Wilo-Stratos pumps with Wilo-IF-Moduls Stratos Integrable dual pump management for Function overview 1 x Wilo-Stratos-D/Stratos-ZD or Wilo-Stra.1 V: Off 1) 1 .Efficiency-optimised On/Off control of peak-load pump . Min Function 1) IF-Modul Stratos Ext. this calls for a Wilo-Control AnaCon and 2 x IF-Modul Stratos PLR. The base-load pumps runs at minimum speed.3 V: Min. Min 4) Control input 0 . see “High-Efficiency Pumps Planning Guide” If the Ext.1 V: Off 1) 1 . All functions are then available at the Wilo-Control AnaCon.Both pumps follow voltage signal with the same speed Remote setpoint adjustment 2) 0 . Both drives are stopped. Aus IF-Modul Stratos PLR IF-Modul Stratos LON Possible combinations of Stratos IF-Modul for integrated twin-head pump management 1 x MA Aus 2) Input for potential-free NC contact with the function Ext. Aus and Ext. The SL of the twin-head pump receives the corresponding command from the MA via the DP interface of the IF-Modul (2-core connecting cable). The control input 0 . see table below and “High-Efficiency Pumps Planning Guide”.Base-load pump exchange after 24 operating hours 1) 2) 434 Main-/ Standby operation / Observe switching hysteresis (ON/OFF). FTT 10 A transceiver 1 x SL IF-Modul Stratos SBM IF-Modul Stratos Ext. delivery head .Actual value. power output .Pump ON/OFF .Pump Management Systems Wilo-Control Pump Control Wilo-IF-Module Stratos for Single-Head Pumps Heating. Air-conditioning.Detailed fault reports . speed . Cooling 1 x Wilo-IF-Modul Stratos PLR Plug-in module for Wilo-Stratos and Wilo-Stratos-Z Series singlehead pumps Potable water circulation > Additional functions • Serial digital Interface PLR for connection to BA building automation.Wilo interface converters or .Control mode .Actual value.Actual value.Actual value. Systems PLR Switchgears and Control Devices Pump Management Systems Wilo Interface converter or company-specific coupling module Wilo Catalogue A1 .Actual value.Operating hours .company-specific coupling modules • Transfer of the following data items as control commands to the pump: . power consumption .Setpoint Delivery head/Speed . Connection via .Status reports • Twin-head pump interface DP for integrated dual pump management of 2 x single. volumetric flow .or 1 x twin-head pump (see Wilo-IF-Moduls Stratos for twin-head pumps) Solar thermal Terminal diagram Wilo-Stratos Wilo-Stratos-Z Wilo-IF-Modul Stratos PLR DP L N PE 1~230 V SSM Service/Accessories.Circulating pumps in glandless design 435 .Actual value. motor current .setback mode • Transfer of the following data items as signals from the pump: . XFB • Device Resource Files: *.Pump Management Systems Wilo-Control Pump Control Wilo-IF-Module Stratos for Single-Head Pumps 1 x Wilo-IF-Modul Stratos LON Plug-in module for Wilo-Stratos and Wilo-Stratos-Z Series singlehead pumps > Additional functions • Serial digital LON interface for connection to LONWORKS networks.ENU/*.2 • LONMark Layers 1-6 Interoperability Guidelines 3.APB • External Interface Files: *.Status reports .NXE/*.Hydraulic operating data .Setpoint .Data Records/CAD): LONMark Functional Profile “Pump Controller Object for HVAC Applications” • Download Application over Network: *. • Transfer of the following data items as control commands to the pump: .FPT/*.wilo.FMT/*. Terminal diagram Wilo-Stratos Wilo-Stratos-Z Wilo-IF-Modul Stratos LON DP LON L N PE 1~230 V SSM > Documentation You will find the following documentation on our homepage at www.XIF/*.de (.Planning. .TYP LONWORKS network 436 Subject to change without prior notice 09/2006 WILO AG .0 • LONMark Functional Profile “Pump Controller Object for HVAC Applications” > Delivery status The IF-Modul LON is supplied as “Application unconfigured” in line with LONMark Application Layer Interoperability Guidelines.Electrical operating data .Fault signals • Twin-head pump interface DP for possible integration of twin-head pump management of 2x single or 1 x twin-head pump (see WiloIF-Moduls Stratos for Twin-Head Pumps) > Standards • LONMark Application Layer Interoperability Guidelines Version 3.Operating mode .External sensor data Transfer of the following data points as messages from the pump: . .Circulating pumps in glandless design 437 .10 V (see “High-Efficiency Pumps Planning Guide”).Pump Management Systems Wilo-Control Pump Control Wilo-IF-Module Stratos for Single-Head Pumps Heating. off DP 0. Aus control input are bridged.10V L N PE 1~230 V SSM Ext. . Air-conditioning. Systems Wilo IF module Stratos Ext.Remote speed adjustment: An external controller issues an actuating signal for remote speed adjustment (DDC operation) (see “High-Efficiency Pumps Planning Guide”).Contact open: pump stops • Control input 0 . off Remote control Switchgears and Control Devices Pump Management Systems – Remore potentialfree contact (input): Wilo Catalogue A1 .Contact closed: pump operating under auto control .Remote setpoint adjustment: The setpoint value for integrated differential-pressure control is determined for the pump via an analogue signal 0 . • DP twin-head-pump interface DP for possible integration of twinhead pump management of 2 x single or 1x twin-head pump (see Wilo-IF-Moduls Stratos for Twin-Head Pumps) Solar thermal > Delivery status The terminals of the Ext. Aus Plug-in module for Wilo-Stratos and Wilo-Stratos-Z Series singlehead pumps Potable water circulation > Additional functions • Input for potential-free NC contact with the function Ext. Terminal diagram Wilo-Stratos Wilo-Stratos-Z Service/Accessories.10 V for remote setpoint adjustment or remote speed adjustment (cable shielded) . Aus . Cooling 1x Wilo-IF-Modul Stratos Ext. The desired function must be activated at the pump.. Min Remote control – Ext.10V L N PE 1~230 V SSM Ext. Min Plug-in module for Wilo-Stratos and Wilo-Stratos-Z Series singlehead pumps > Additional functions • Input for potential-free NC contact with Ext. • DP twin-head-pump interface DP for possible integration twinhead pump management of 2x single or 1x twin-head pump (see Wilo-IF-Moduls Stratos for Twin-Head Pumps) > Delivery status The terminals of the Ext.. Min Wilo-Stratos Wilo-Stratos-Z DP 0.Contact closed: pump operating under auto control . .10 V (see “High-Efficiency Pumps Planning Guide”)..Remote speed adjustment: An external controller issues an actuating signal for remote speed adjustment (DDC operation) (see “High-Efficiency Pumps Planning Guide”). remove bridge 438 Subject to change without prior notice 09/2006 WILO AG .Contact open: pump runs at fixed minimum speed • Control input 0 .Pump Management Systems Wilo-Control Pump Control Wilo-IF-Module Stratos for Single-Head Pumps 1 x Wilo-IF-Modul Stratos Ext. Terminal diagram Wilo-IF module Stratos Ext. Min control input are bridged.10 V for remote setpoint adjustment or remote speed adjustment (cable shielded) . The desired function must be activated at the pump. Min function (setback mode without autopilot) . potential-free contact (input): Closed contacts: Pump on Open contacts: Pump "Min" – For remote actuation.Remote setpoint adjustment: The setpoint value for integrated differential-pressure control is determined for the pump via an analogue signal 0 . • DP twin-head-pump interface DP for possible integration of twinhead pump management of 2x single or 1x twin-head pump (see Wilo-IF-Moduls Stratos for Twin-Head Pumps) Solar thermal Terminal diagram Wilo-Stratos Wilo-Stratos-Z Wilo-IF modul Stratos SBM DP L N PE 1~230 V SSM Service/Accessories.2 A.Remote setpoint adjustment: The setpoint value for integrated differential-pressure control is determined for the pump via an analogue signal 0 .Remote speed adjustment: An external controller issues an actuating signal for remote speed adjustment (DDC operation) (see “High-Efficiency Pumps Planning Guide”).Pump Management Systems Wilo-Control Pump Control Wilo-IF-Module Stratos for Single-Head Pumps Heating.10 V (see “High-Efficiency Pumps Planning Guide”).Circulating pumps in glandless design 439 .. Air-conditioning.Contact closed: pump operates in the specified operating mode . .Contact open: pump stops • Control input 0 ..10 V for remote setpoint adjustment or remote speed adjustment (cable shielded) .10V SBM* External monitoring unit Switchgears and Control Devices Pump Management Systems * SBM: Collective run signal. see Wilo Control for function Wilo Catalogue A1 . Cooling 1 x Wilo-IF-Modul Stratos SBM Plug-in module for Wilo-Stratos and Wilo-Stratos-Z Series singlehead pumps Potable water circulation > Additional functions • Collective run signal SBM as potential-free NO contact . 24 V~). The desired function must be activated at the pump. normally open contact according to VDI 3814 (load capacity of the potential-free NO contact: 0. Systems 0. optionally with the following functions: .Pump Management Systems Wilo-Control Pump Control Wilo-IF-Module Stratos for Twin-Head Pumps 2 x Wilo-IF-Modul Stratos PLR Plug-in Modules for twin-head pumps of the series Wilo-Stratos-D/ Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pcs.Status reports • Twin-head pump interface DP for possible integration of twin-head pump management of 1 x twin-head or 2 x single-head pumps.company-specific coupling modules • Transfer of the following data items as control commands to the pump: .Actual value volumetric flow . lock-protected DP PLR DP L N PE 1~230 V SSM PLR Master Wilo-IF module Stratos PLR L N PE 1~230 V SSM > Additional functions • Serial digital PLR interface for connection to BA building automation via . delivery head .75 mm2) Slave Wilo-IF module Stratos PLR Wilo Interface Converter or company-specific coupling module 440 Subject to change without prior notice 09/2006 WILO AG .setback mode • Transfer of the following data items as signals from the pump: .Setpoint Delivery head/Speed .Actual value.Pump ON/OFF .Wilo interface converters or . min.Actual value. power consumption .Control mode .Main/standby operation for automatic fault-actuated switchover to the standby pump and automatic pump duty cycling after 24 hrs. running time .Addition operation for efficiency-optimised On/Off control of the peak-load pump and automatic fault-actuated switchover to the standby pump (Included in the scope of delivery of the IF-Modul Stratos PLR: 2-core connecting cable.Actual value.).75 mm2.Actual value. 670 mm long.Operating hours . a longer connecting cable to be provided by customer: Min. motor current . Terminal diagram Wilo-Stratos-D Wilo-Stratos Wilo-Stratos-Z Wilo-Stratos-D Wilo-Stratos Wilo-Stratos-Z Connecting cable. speed . 2 x 0.Detailed fault reports . 2 x 0.Actual value. power output . Wilo Catalogue A1 . Transfer of the following data items as control commands to the pump: . running time .FMT/*.XIF/*. Wilo-Stratos-D Wilo-Stratos Wilo-Stratos-Z Wilo-Stratos-D Wilo-Stratos Wilo-Stratos-Z Connecting cable. min.Setpoint . data items are transmitted for the twinhead pump as a complete single unit.ENU/*.Addition operation for efficiency-optimised On/Off control of the peak-load pump and automatic fault-actuated switchover to the standby pump (Included in the scope of delivery of the IF-Modul Stratos PLR: 2-core connecting cable.TYP 441 . 2 x 0.Pump Management Systems Wilo-Control Pump Control Wilo-IF-Module Stratos for Twin-Head Pumps Heating. a longer connecting cable to be provided by customer: Min. Systems DP LON Solar thermal Terminal diagram > Additional functions • Serial digital LON interface for connection to LONWORKS networks. lock-protected Potable water circulation DP L N PE 1~230 V SSM PLR Master Wilo-IF module Stratos LON L N PE 1~230 V SSM Slave Wilo-IF module Stratos PLR LONWORKS network > Standards Service/Accessories. In the LONWORKS network.com (.Hydraulic operating data .NXE/*.Operating mode .75 mm2.Planning.75 mm2) • LONMark Application Layer Interoperability Guidelines Version 3. there is no differentiation between Master and Slave.Electrical operating data .APB • External Interface Files: *. .Circulating pumps in glandless design Switchgears and Control Devices Pump Management Systems > Documentation You will find the following documentation on our homepage at www.Fault signals • Twin-head pump interface DP for possible integration of twin-head pump management of 1 x twin-head or 2 x single-head pumps.0 • LONMark Functional Profile “Pump Controller Object for HVAC Applications” > Delivery status The LON IF-Modul LON is supplied as “Application unconfigured” in line with LONMark Application Layer Interoperability Guidelines. 670 mm long. Air-conditioning. 2 x 0.Data Records/CAD): LONMark Functional Profile “Pump Controller Object for HVAC Applications” • Download Application over Network: *. For twin-head pump management a PLR module is required in addition to the LON function module.XFB • Device Resource Files: *.).Status reports . The functions of the “LON” module are applicable to the entire twinhead pump.wilo.FPT/*.Main/standby operation for automatic fault-actuated switchover to the standby pump and automatic pump duty cycling after 24 hrs.2 • LONMark Layers 1-6 Interoperability Guidelines 3. Cooling Wilo-IF-Modul Stratos 1 x LON and 1 x PLR Plug-in Modules for twin-head pumps of the series Wilo-Stratos-D/ Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pcs.Data from external sensors • Transfer of the following data items as signals from the pump: . optionally with the following functions: . . Aus and 1 x PLR Plug-in Modules for twin-head pumps of the series Wilo-Stratos-D/ Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pcs. 2 x 0.Both pumps simultaneously (synchronously) in parallel operation (also see “High-Efficiency Pumps Planning Guide”). . running time . Terminal diagram Wilo-Stratos-D Wilo-Stratos Wilo-Stratos-Z Wilo-Stratos-D Wilo-Stratos Wilo-Stratos-Z Connecting cable.Pump Management Systems Wilo-Control Pump Control Wilo-IF-Module Stratos for Twin-Head Pumps Wilo-IF-Modul Stratos 1 x Ext. min. This actuating signal acts in: .).the active pump in each case in main/standby operation .Addition operation for efficiency-optimised switching on and off of the peak load pump and automatic fault-actuated switchover to the standby pump (in the IF-Modul Stratos PLR scope of delivery: 2-core connecting cable. 2 x 0.75 mm2.Remote speed adjustment: An external controller issues an actuating signal for remote speed adjustment (DDC operation). off > Additional functions • Input for potential-free NC contact with the Ext. Aus” function module. For twin-head pump management a PLR module is required in addition to the “Ext.10 V (see “High-Efficiency Pumps Planning Guide”). remove bridge 442 Subject to change without prior notice 09/2006 WILO AG . off Master Wilo-IF module Stratos Ext.10V DP L N PE 1~230 V SSM PLR L N PE 1~230 V SSM Ext. potential-free contact (Input): Closed contacts: Twin-head pump on Open contacts: Twin-head pump "off" – For remote actuation. a longer connecting cable to be provided by customer: Min.Contact open: pump stops • Control input 0 .10 V for remote setpoint adjustment or remote speed adjustment (cable shielded) . lock-protected DP 0.Main/standby operation for automatic fault-actuated switchover to the standby pump and automatic pump duty cycling after 24 hrs.75 mm2) Slave > Delivery status The terminals of the Ext.Contact closed: pump operating under auto control .Remote setpoint adjustment: The setpoint value for integrated differential-pressure control is determined for the pump via an analogue signal 0 . The desired function must be activated at the pump.. 670 mm long. Aus” module are applicable to the entire twin-head pump. Aus control input are bridged. • Twin-head pump interface DP for possible integration of twin-head pump management of 1 x twin-head or 2x single-head pumps. The functions of the “Ext. optionally with the following functions: . Aus Function . Wilo-IF module Stratos PLR Remote contact – Ext. Min control input are bridged. min. .Contact closed: pump operating under auto control . 670 mm long.Remote setpoint adjustment: The setpoint value for integrated differential-pressure control is determined for the pump via an analogue signal 0 .the active pump in each case in main/standby operation .Circulating pumps in glandless design 443 . This actuating signal acts on: .75 mm2. Min function module.75 mm2) > Delivery status The terminals of the Ext. running time . Min Slave Wilo-IF module Stratos PLR Remote contact (Included in the scope of delivery of the IF-Modul Stratos PLR: 2-core connecting cable. For twin-head pump management a PLR module is required in addition to the Ext. • Twin-head pump interface DP for possible integration of twin-head pump management of 1x twin-head or 2x single-head pumps. Min and 1 x PLR Plug-in Modules for twin-head pumps of the series Wilo-Stratos-D/ Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pcs.10V DP L N PE 1~230 V SSM PLR L N PE 1~230 V Master Wilo-IF module Stratos Ext.. Min module are applicable to the entire twin-head pump. 2 x 0. Systems Wilo-Stratos-D Wilo-Stratos Wilo-Stratos-Z Solar thermal Terminal diagram > Additional functions • Input for potential-free NC contact with Ext. Cooling Wilo-IF-Modul Stratos 1 x Ext.. potential-fre contact (Input): Closed contacts: Twin-head pump on Open contactst: Twin-head pum "off" – For remote actuation. The functions of the Ext.Remote speed adjustment: An external controller issues an actuating signal for remote speed adjustment (DDC operation). a longer connecting cable to be provided by customer: Min. Min Service/Accessories. The desired function must be activated at the pump. Switchgears and Control Devices Pump Management Systems – Ext. remove bridge Potable water circulation SSM Ext. Air-conditioning.Pump Management Systems Wilo-Control Pump Control Wilo-IF-Module Stratos for Twin-Head Pumps Heating. lock-protected DP 0.Both pumps simultaneously (synchronously) in parallel operation (synchronous) (also see “High-Efficiency Pumps Planning Guide”).10 V (see “High-Efficiency Pumps Planning Guide”).Contact open: pump runs at fixed minimum speed • Control input 0 . Min function (setback mode without autopilot) . Wilo-Stratos-D Wilo-Stratos Wilo-Stratos-Z Connecting cable.).10 V for remote setpoint adjustment or remote speed adjustment (cable shielded) .Main/standby operation for automatic fault-actuated switchover to the standby pump and automatic pump duty cycling after 24 hrs.Addition operation for efficiency-optimised On/Off control of the peak-load pump and automatic fault-actuated switchover to the standby pump Wilo Catalogue A1 . 2 x 0. optionally with the following functions: . .75 mm2. This actuating signal acts on: .. 2 x 0.10 V (see “High-Efficiency Pumps Planning Guide”). min.10V L N PE 1~230 V SSM SBM* SBM* Master Wilo-IF-Modul Stratos SBM > Additional functions • Collective run signal SBM as potential-free NO contact .10V L N PE 1~230 V SSM 0.Contact open: pump stops .Contact closed: pump operates in the specified operating mode . 250 V~) Function see Wilo-TOP-Control 444 Subject to change without prior notice 09/2006 WILO AG .Main/standby operation for automatic fault-actuated switchover to the standby pump and automatic pump duty cycling after 24 hrs.the active pump in each case in main/standby operation . For twin-head pump management an extra SBM function module is required in addition to the SBM function module. 2 x 0.). NO contact in compliance with VDI 3814 (Switch rating of volt-free NO contact 1A. running time . .10 V for remote setpoint adjustment or remote speed adjustment (cable shielded) .Both pumps simultaneously (synchronously) in parallel operation (synchronous) (also see “High-Efficiency Pumps Planning Guide”). • Twin-head pump interface DP for possible integration of twin-head pump management of 1x twin-head or 2x single-head pumps. lock-protected DP DP 0..Twin-head pump operation: The SBM contact operates as an individual run signal for the associated drive. optionally with the following functions: .75 mm2 Wilo-IF-Modul Stratos SBM External control unit External control unit *SBM: Collective run signals.Pump Management Systems Wilo-Control Pump Control Wilo-IF-Module Stratos for Twin-Head Pumps 2 x Wilo-IF-Modul Stratos SBM Plug-in Modules for twin-head pumps of the series Wilo-Stratos-D/ Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pcs.Remote speed adjustment: An external controller issues an actuating signal for remote speed adjustment (DDC operation). The desired function must be activated at the pump. • Control input 0 ..Remote setpoint adjustment: The setpoint value for integrated differential-pressure control is determined for the pump via an analogue signal 0 .Addition operation for efficiency-optimised On/Off control of the peak-load pump and automatic fault-actuated switchover to the standby pump Slave A connecting cable must be provided by the customer: Min. Terminal diagram Wilo-Stratos-D Wilo-Stratos Wilo-Stratos-Z Wilo-Stratos-D Wilo-Stratos Wilo-Stratos-Z Connecting cable. – = not available Wilo Catalogue A1 .. Air-conditioning. Function: 25/1-7 30/1-7 30/1-10 40/1-4 50/1-6 40/1-10 50/1-7 50/1-10 65/1-10 80/1-10 100/1-10 Wilo-TOP-ED. 'p-v. Systems Manual functions Switchgears and Control Devices Pump Management Systems Automatic functions External control functions • = available. Cooling Wilo-TOP-E with IF-Modul > Integrated electronic performance control for operation at constant/variable differential pressure • simplifies pump configuration • duty point-adjustable • reduces noise and saves electricity > Integrated full motor protection > Thermal insulation as standard > Retrofittable IF-Modul for function expansion Potable water circulation > Integrated electronic performance control for operation at constant/variable differential pressure • simplifies pump configuration • duty point-adjustable • reduces noise and saves electricity > Integrated full motor protection > Twin-head pump switchover valve > Retrofittable IF-Modul for function expansion Function table for Wilo-TOP-E and TOP-ED Single-head pumps Wilo-TOP-E.Pump Management Systems Wilo-Control Pump Control Function overview Wilo-TOP-E/-ED with Wilo-IF-Module Wilo-TOP-ED with 2 x IF-Moduls Heating.g. 32/1-7 40/1-7 50/1-6 40/1-10 50/1-7 50/1-10 65/1-10 80/1-10 • • • • Pump ON/OFF • • • • Setting control mode ('p-c.Circulating pumps in glandless design 445 ... at night) • • • • Full motor protection with fault trip • • • • Control input Overriding Off – • – • Control input 0 .. 'p-T. manual control mode) • • • • Setting setpoint differential-pressure value • • • • Setting speed (manual setting) • • • • Stepless performance control ' p-c • • • • Stepless performance control ' p-v • • • • Stepless performance control 'p-T • • • • Automatic setback in low-load periods (e.10 V (remote speed adjustment) – • – • 1~230 V/50 Hz Solar thermal Electrical connection Service/Accessories. – = not available 1) 2) 3) 4) 5) 6) 446 with 1 pc. see “Wilo-Control Pump Management Systems. fault-actuated switchover/ time-sensitive pump duty cycling) • 2) 4) 6) • 2) 4) 6) • 2) 4) • 2) 4) Addition operation (efficiency-optimised peak-load cut-in and out) • 2) 4) 6) • 2) 4) 6) • 2) 4) • 2) 4) Data exchange Twin-head pump management (2 single or 1 x twin-head pump) • = available. Function: 25/1-7 30/1-7 30/1-10 40/1-4 50/1-6 40/1-10 50/1-7 50/1-10 65/1-10 80/1-10 100/1-10 Wilo-TOP-ED. 32/1-7 40/1-7 50/1-6 40/1-10 50/1-7 50/1-10 65/1-10 80/1-10 Signalling and display functions Collective fault signal (potential-free NC contact) 5) • • • • Run and fault indicator lights • • • • Fault code • • • • LC display for indicating pump data • • • • Infrared interface for wireless data exchange with the Wilo-IR-Monitor operating and service unit • • • • PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules • 1) • 1) • 2) • 2) Serial digital LON interface for connection to a LONWORKS network • 3) • 3) • 4) • 4) Main/standby operation (automatic. IF-Moduls LON/PLR For function.Pump Management Systems Wilo-Control Pump Control Function overview Wilo-TOP-E/-ED with Wilo-IF-Module Function table Wilo-TOP-E and TOP-ED (Continued) Single-head pumps Wilo-TOP-E. IF-Modul PLR with 2 pcs. IF-Modul LON with 2 pcs... Planning Guide” Twin-head pump management with 2 single-head pumps only possible if the equivalent twin-head pump is also listed in the Wilo catalogue Subject to change without prior notice 09/2006 WILO AG ... IF-Moduls PLR/PLR with 1 pc. manual control mode) • • • • Setting setpoint differential-pressure value • • • • Setting speed (manual setting) • • • • Stepless performance control ' p-c • • • • Stepless performance control ' p-v • • • • Full motor protection with fault trip • • • • Control input Overriding Off • • • • Control input 0 . 'p-v.10 V (remote speed adjustment) • • • • Solar thermal Electrical connection Service/Accessories. Air-conditioning. Cooling Wilo-VeroLine-IP-E/CronoLine-IL-E • Integrated electronic performance control for operation at constant/ variable differential pressure .reduces noise and saves electricity • Integrated full motor protection • Twin-head pump switchover valve • Retrofittable IF-Modul for function expansion Potable water circulation • Integrated electronic performance control for operation at constant/ Function table Wilo-IP-E/IL-E and DP-E/DL-E Function: VeroLine-IP-E CronoLine-IL-E VeroTwin-DP-E CronoTwin-DL-E 3~400 V/50 Hz • • • • 3~380 V/60 Hz • • • • Pump ON/OFF • • • • Setting control mode ('p-c.Pump Management Systems Wilo-Control Pump Control Function overview Wilo-IP-E/IL-E and DP-E/DL-E with Wilo-IF-Module Wilo-VeroTwin-DP-E/CronoTwin-DL-E Heating.Circulating pumps in glandless design 447 .duty point-adjustable .duty point-adjustable .simplifies pump configuration .reduces noise and saves electricity • Integrated full motor protection • Retrofittable IF-Modul for function expansion variable differential pressure .simplifies pump configuration . – = not available Wilo Catalogue A1 . Systems Manual functions Automatic functions Switchgears and Control Devices Pump Management Systems External control functions • = available. – = not available 1) with 1 pc. IF-Modul LON 4) with 2 pc. IF-Moduls LON/PLR 5) Twin-head pump management with 2 single-head pumps only possible if the equivalent twin-head pump is also listed in the Wilo catalogue 2) 448 Subject to change without prior notice 09/2006 WILO AG .Pump Management Systems Wilo-Control Pump Control Function overview Wilo-IP-E/IL-E and DP-E/DL-E with Wilo-IF-Module Function table Wilo-IP-E/IL-E and DP-E/DL-E (Continued) Function: VeroLine-IP-E CronoLine-IL-E VeroTwin-DP-E CronoTwin-DL-E Collective fault signal • • • • Collective run signal • • • • Fault light • • • • IR communication indicator light • • • • Fault code • • • • LC display for indicating pump data • • • • Infrared interface for wireless data exchange with the Wilo-IR-Monitor operating and service unit • • • • PLR serial digital interface for connection to BA via Wilo interface converter or company-specific coupling modules • 1) • 1) • 1) • 2) Serial digital LON interface for connection to a LONWORKS network • 3) • 3) • 3) • 4) Main/standby operation (automatic fault-actuated switchover/ time-sensitive pump duty cycling) • • 2) 4) 5) • • 2) 4) Addition operation (peak-load cut-in and out) • • 2) 4) 5) • • 2) 4) Signalling and display functions Data exchange Twin-head pump management (2 x single-head or 1 x twin-head pump) • = available. IF-Modul PLR with 2 pc. IF-Moduls PLR/PLR 3) with 1 pc. Pump ON/OFF .Actual value.off P1 ≥ 500 W (P2 ≥ 350 W) Wilo Interface Converter or company specific coupling module Switchgears and Control Devices Pump Management Systems Wilo Interface Converter or company specific coupling module Wilo Catalogue A1 .10 V 0/4.Actual value.Control mode 'p-c . Cooling 1 x Wilo-IF-Modul PLR Plug-in module for single-head pumps of the series Wilo-TOP-E and Wilo-VeroLine-IP-E/CronoLine-IL-E with infrared interface Solar thermal Potable water circulation > Additional functions • Serial digital PLR interface for connection to BA building automation via . Systems DP 0.Actual value.setback mode • Transfer of the following data items as signals from the pump: .Status reports • DP twin-head pump interface for integrated dual pump management of 2 x single..10V +24V SBM Ext. no function Ext... delivery head .Actual value.Pump Management Systems Wilo-Control Pump Control Wilo-IF-Module for Single-Head Pumps Heating.Operating hours . volumetric flow ..company-specific coupling modules • Transfer of the following data items as control commands to the pump: ...Actual value. Air-conditioning. power output .20mA Aux. motor current .or 1 x twin-head pump (see Wilo-IF-Moduls for twin-head pumps) Terminal diagrams Wilo-TOP-E Wilo-IF module PLR Wilo-IL-E Wilo-IF module PLR DP PLR L N PE 1~230 V SSM PLR In 0.Setpoint Delivery head/Speed .Wilo interface converters or . power consumption .off SSM 3 2 1 +24 V PE L1 L2 L3 3~400 V Service/Accessories. speed .Detailed fault reports .Actual value.Circulating pumps in glandless design 449 . XFB • Device Resource Files: *.de (.off P1 • 500 W (P2 • 350 W) LONWORKS network * The picture does not show the actual position of the terminals > Delivery status The LON IF-Modul LON is supplied as “Application unconfigured” in line with LONMark Application Layer Interoperability Guidelines. Transfer of the following data items as control commands to the pump: ..FPT/ *.ENU/*.Data Records/CAD): LONMark Functional Profile “Pump Controller Object for HVAC Applications” • Download Application over Network: *.Status reports ..wilo.Fault signals • DP twin-head pump interface for integrated dual pump management of 2 x single.10 V 0/4.Electrical operating data .Hydraulic operating data . > Documentation You will find the following documentation on our homepage at www.FMT/*.APB • External Interface Files: *. .2 • LONMark Layers 1-6 Interoperability Guidelines 3..Operating mode .. no function Ext.or 1 x twin-head pump (see Wilo-IF-Moduls for twin-head pumps) > Standards • LONMark Application Layer Interoperability Guidelines Version 3.TYP Wilo-IP-E/IL-E Wilo-IF modul LON* DP LON SBM SSM * The picture does not show the actual position of the terminals 450 3 2 1 +24 V PE L1 L2 L3 3~400 V 0.20mA Aux..off LONWORKS network Subject to change without prior notice 09/2006 WILO AG .XIF/*.Setpoint .Planning.Pump Management Systems Wilo-Control Pump Control Wilo-IF-Module for Single-Head Pumps 1 x Wilo-IF-Modul LON Plug-in module for LON-compatible single-head pumps of the series Wilo-TOP-E and Wilo-VeroLine-IP-E/CronoLine-IL-E with infrared interface > Additional functions • Serial digital LON interface for connection to LONWORKS networks.0 • LONMark Functional Profile “Pump Controller Object for HVAC Applications” Terminal diagram Wilo-TOP-E Wilo-IF modul LON* DP In 0.NXE/*.10V +24V L N PE 1~230 V LON SSM Ext.Data from external sensors • Transfer of the following data items as signals from the pump: .. Actual value. running time . 2 x 0.75 mm2. Wilo Catalogue A1 . motor current .Addition operation for efficiency-optimised On/Off control of the peak-load pump and automatic fault-actuated switchover to the standby pump MA (Master) In 0. min..setback mode • Transfer of the following data items as signals from the pump: . Air-conditioning..75 mm2.off P1 • 500 W (P2 • 350 W) Wilo interface converter or a company-specific coupling module..Detailed fault reports .10 V SL (Slave) Ext. cannot be confused Wilo-DL-E/IL-E DP DP PLR Wilo-DL-E/IL-E Wilo-IF-modul PLR 3 +24 V 2 1 0. power consumption ..Main/standby operation for automatic fault-actuated switchover to the standby pump and automatic pump duty cycling after 24 hrs. cannot be confused Wilo-IF modul PLR Wilo-TOP-ED/-E Wilo-IF modul PLR Wilo-TOP-ED/-E Potable water circulation Solar thermal Terminal diagrams > Additional functions • Serial digital PLR interface for connection to BA building automation via . 2 x 0.Pump ON/OFF .Setpoint Delivery head/Speed .Pump Management Systems Wilo-Control Pump Control Wilo-IF-Module for Twin-Head Pumps Heating.10V SBM 0/4.Actual value.off P1 • 500 W (P2 • 350 W) 2-core connecting cable.. delivery head ..Actual value.Actual value. Systems • Included in the IF-Modul PLR scope of delivery for TOP-ED/-E: DP 2-core connecting cable.off PE L1 L2 L3 3~400V PLR Master 3 +24 V 2 1 0.Actual value. no function SSM Ext.Circulating pumps in glandless design 451 ..10 V DP SSM PLR L N PE 1~230 V In 0. Connecting cable.company-specific coupling modules • Transfer of the following data items as control commands to the pump: ...10 V SBM 0/4. volumetric flow .) and Wilo-CronoTwin-DL-E and CronoLine-IL-E (2 pcs.Status reports • Twin-head pump interface DP for possible integration of twin-head pump management of 1x twin-head or 2x single-head pumps.. optionally with the following functions: .20mA Aux. power output .Control mode .off PE L1 L2 L3 3~400V Switchgears and Control Devices Pump Management Systems Wilo-IF modul PLR Slave Wilo interface converter or a company-specific coupling module.. 1800 mm long Ext.Actual value. 670 mm long SSM • Included with IF-Modul PLR scope of delivery for DL-E/-IL-E: +24V PLR +24V L N PE 1~230 V Service/Accessories. speed . min.20mA Aux.) with infrared interface Connecting cable.Operating hours ..Wilo interface converters or . no function SSM Ext. Cooling 2 x Wilo-IF-Modul PLR Plug-in Modules for twin-head pumps of the series Wilo-TOP-ED and Wilo-TOP-E (2 pc. Setpoint .Operating mode ..off P1” 500 W (P2” 350 W) LONWORKS network * Illustration does not reflect the actual position of the terminals Wilo-IF module LON* Connecting cable. optionally with the following functions: .75 mm2. 2 x 0.de (.off P1” 500 W (P2” 350 W) In 0.10 V SL (Slave) +24V DP LON Wilo-TOP-ED/-E Wilo-IF module PLR Wilo-TOP-ED/-E +24V Wilo-IF module LON* SSM Ext.Main/standby operation for automatic fault-actuated switchover to the standby pump and automatic pump duty cycling after 24 hrs.75 mm2.without function SSM Ext. 2 x 0. For twin-head pump management a PLR module is required in addition to the LON function module...Pump Management Systems Wilo-Control Pump Control Wilo-IF-Module for Twin-Head Pumps Wilo-IF-Moduls 1 x LON and 1 x PLR Plug-in modules for LON-compatible twin-head pumps of the series Wilo-TOP-ED and Wilo-TOP-E (2 pcs.Addition operation for efficiency-optimised On/Off control of the peak-load pump and automatic fault-actuated switchover to the standby pump • Included in the IF-Modul PLR scope of delivery for TOP-ED/-E: 2-core connecting cable.Electrical operating data . data items are transmitted for the twinhead pump as a complete single unit.FPT/ *. .XIF/*.10 V SBM 0/4. lock-protected Wilo-DL-E/-IL-E Wilo-IF module PLR 3 +24 V 2 1 0.Data from external sensors • Transfer of the following data items as signals from the pump: .. 670 mm long • Included with IF-Modul PLR scope of delivery for DL-E/-IL-E: 2-core connecting cable.Status reports .NXE/*..Hydraulic operating data .) and Wilo-CronoTwin-DL-E and CronoLine-IL-E (2 pcs.10 V PE L1 L2 L3 3~400 V 0/4.ENU/*.TYP Subject to change without prior notice 09/2006 WILO AG .Planning.off PE L1 L2 L3 3~400 V PLR SBM SSM Master LONWORKS network * Illustration does not reflect the actual position of the terminals 452 > Standards • LONMark Application Layer Interoperability Guidelines Version 3..2 • LONMark Layers 1-6 Interoperability Guidelines 3.Fault signals • Twin-head pump interface DP for possible integration of twinhead pump management of 1x twin-head or 2x single-head pumps.20mA Aux. running time . lock-protected MA (Master) L N PE 1~230 V In 0. min.APB • External Interface Files: *.0 • LONMark Functional Profile “Pump Controller Object for HVAC Applications” > Delivery status The LON IF-Modul LON is supplied as “Application unconfigured” in line with LONMark Application Layer Interoperability Guidelines.off Slave > Documentation You will find the following documentation on our homepage at www..) with infrared interfaces. 1800 mm long 3 +24 V 2 1 0.10 V DP SSM L N PE 1~230 V PLR Ext... without function Ext.XFB • Device Resource Files: *. there is no differentiation between Master and Slave.FMT/*.20mA Aux. In the LONWORKS network. min.... DP DP LON Wilo-DL-E/-IL-E > Additional functions • Serial digital LON interface for connection to LONWORKS networks.wilo. Terminal diagrams Connecting cable.Data Records/CAD): LONMark Functional Profile “Pump Controller Object for HVAC Applications” • Download Application over Network: *. The functions of the “LON” module are applicable to the entire twinhead pump. • Transfer of the following data items as control commands to the pump: . ProtectModules C Pump Pump with 2 pcs. Systems Automatic functions External control functions External Off-/On-switching by potential-free NC contact on-site • = available. – = not available 1) 2) Switchgears and Control Devices Pump Management Systems 3) Pumps with P2 t 350 W: 2-stage speed control Only pumps with P2 t 350 W P2 d 100 W: Pumps with internal protection against unacceptably high winding temperatures P2 = 180 W: WSK.Pump Management Systems Wilo-Control Pump Control Function overview Wilo-Protect-Modul Standard twin-head pumps: Series Wilo-TOP-SD/-SE-TW • 3 speed stages • Blocking current-proof or with full motor protection • Thermal insulation as standard • Retrofittable Protect-Modul for standard pumps for function Heating. motor protection only in conjunction with tripping units Wilo Catalogue A1 . ProtectModules C 1~230 V/50 Hz • • – – • • – – 3~400 V/50 Hz – – • • – – • • 3~230 V/50 Hz – – • – – – • – 3-stage variable speed control • 1) • • • • 1) • • • Reset button • 2) • • • • 2) • • • Motor Protection • 3) • • 3) • • 3) • • 3) • Full motor protection with fault trip • 2) • • • • 2) • • • – • – • – • – • – • – • – • – • Electrical connection Solar thermal Manual functions Blockage detection with fault trip Service/Accessories.Circulating pumps in glandless design 453 . Air-conditioning. Cooling Standard single-head pumps: Series Wilo-TOP-S/-TOP-Z/-TOP-RL/-SE • 3 speed stages • Blocking current-proof or with full motor protection • Twin-head pump switchover valve with delay • Retrofittable Protect-Moduls for standard pumps for function expansion expansion • For potable water circulation systems on TOP-Z Function table TOP-S/-Z/-SD/-RL/-SE/-SE-TW 1~ Function: Twin-head pump Wilo-TOP-SD/-SE-TW 3~ 1~ Potable water circulation Individual pump Wilo-TOP-S/-TOP-Z/-TOP-RL/-SE 3~ Pump Pump with ProtectModul C Pump Pump with ProtectModul C Pump Pump with 2 pcs. ProtectModules C Pump Pump with 2 pcs. ProtectModules C Individual/collective fault signal. potential-free – • • 1) • – • • 1) • Individual/collective run signal.Pump Management Systems Wilo-Control Pump Control Function overview Wilo-Protect-Modul Function table TOP-S/-Z/-SD/-RL/-SE/-SE-TW Individual pump Wilo-TOP-S/-TOP-Z/-TOP-RL/-SE 1~ Function: Twin-head pump Wilo-TOP-SD/-SE-TW 3~ 1~ 3~ Pump Pump with ProtectModul C Pump Pump with ProtectModul C Pump Pump with 2 pcs. motor protection only in conjunction with tripping units Subject to change without prior notice 09/2006 WILO AG . potential-free – • – • – • – • Indicator light – • – • – • – • Fault light motor protection – • • • – • • • Fault light blockage – • – • – • – • Direction of rotation control – • • – • • – • – – • Signalling and display functions Twin-head pump management (2 single-head pumps) Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration) – • • • = available. – = not available 1) 2) 3) 454 Pumps with P2 t 350 W: 2-stage speed control Only pumps with P2 t 350 W P2 d 100 W: Pumps with internal protection against unacceptably high winding temperatures P2 = 180 W: WSK. 80/10 100/10 25/10 30/10 40/7 50/7 65/10 80/10 1~230 V Type 22 DM 3~400 V Wilo-TOP-RL… Wilo-SE… 25/7. 50/7. 50/15 65/7. 40/10 40/15.Circulating pumps in glandless design 455 . 30/7. Dimensions Motor 20/4 25/6 30/7 1~230 V 25/10. Solar thermal Wilo-ProtectModul C Wilo Catalogue A1 . 40/15 50/4. 200-N – – – – – Dimensions [mm] a5 l5 27 61 28 63 – Switchgears and Control Devices Pump Management Systems Service/Accessories. 30/5. Heating. • Full motor protection with integrated fault trip • Fault confirmation Potable water circulation > Wilo-Protect-Modul C for single-head pumps Plug-in module for single-head pumps of the series Wilo-TOP-S Wilo-TOP-Z Wilo-TOP-RL Wilo-TOP-SE with mains connection 1~230 V. 50 Hz. can be adjusted to be an individual or collective fault signal • Control input “Overriding Off” by external potential-free contact (NC contact) • Pump blockage is detected and signalised as fault. 80/7 25/10 30/10 40/7 3~400 V 25/10.5. 30/4 30/6. 65/15 80/7. 25/7 30/4. Air-conditioning.5.. Cooling Wilo-Protect-Modul C (single-head pumps) Assignment Wilo-Protect-Modul C/Pump.5 40/4 110-N. 30/10 40/7. 50/4. 50/10 50/15. Not suitable with controlled voltage supply (e..Pump Management Systems Wilo-Control Pump Control Wilo-Protect-Modul C for single-head pumps > Additional functions • Fault signal SSM as potential-free changeover contact.. 30/7 40/4 Type 22 EM Type 32-52 EM Wilo-TOP-S. 50 Hz or 3~400 V. 125-N 150-N. Wilo-CR-System). 40/10. 65/10 65/13. Systems Type 32-52 DM Wilo-TOP-Z. 65/7 65/10. can be adjusted to be an individual or collective fault signal • Run signal SBM as potential-free changeover contact. Wilo-AS-System.. 50/7 50/10. 25/5. 30/10 40/7.g. +40 °C Fluid temperature: -20 °C to +110 °C Weight: about 0. Off DP Wilo-Protect-Modul C. contact rating: Terminal cross-section: max.Pump Management Systems Wilo-Control Pump Control Wilo-Protect-Modul C for single-head pumps l5 Dimension drawing a5 > Technical Data Ambient temp.5 mm² 24 VDC.5 mm² 250 V/1 A max. 10 mA min. 2. Off DP SSM 456 SBM Ext. 0. Type 32-52 3~400 V 3~400 V Mains terminals Mains terminals L1 L2 L3 T1 T2 T3 L1 L2 L3 T1 T2 T3 sw br gr sw br gr MP1 MP2 ws Control terminals ws Control terminals SSM SBM Ext. 2.5 mm² Wilo-Protect-Modul C.: max. Type 32-52 1~230 V 1~230 V Mains terminals Mains terminals L N T1 T2 L N T1 T2 sw bl sw bl MP1 MP2 ws Control terminals ws Control terminals SSM SBM Ext. Aus Min. 6). Off DP Subject to change without prior notice 09/2006 WILO AG . Type 22 Wilo-Protect-Modul C. Off DP SSM SBM Ext.6 kg Protection class: IP 44 Radio interference suppression level: N Insulation class: F 4 cable feeds PG 9 (control cable -core max. Type 22 Wilo-Protect-Modul C. 2.75 mm² max. No separate power supply required Mains terminals Terminal cross-section: Signal terminals Maximum switching capacity: Terminal cross-section: Control terminals Ext. Not suitable with controlled voltage supply (e. single-head pumps of the series Wilo-TOP-S Wilo-TOP-Z Wilo-TOP-RL Wilo-SE with mains connection 1~230 V. 65/15 80/10 Wilo-SE-TW. can be adjusted to be an individual or collective run signal • Control input “Overriding Off” by external potential-free contact (NC contact) • Pump blockage is detected and signalised as fault.. 50 Hz or 3~400 V. Heating. Air-conditioning. 50/15 65/10. 50/10. 50/15 65/10. 80/7 3~400 V 40/7. Cooling Wilo-Protect-Modul C (twin-head pumps) Assignment Wilo-Protect-Modul C/Pump.g.. Dimensions Type 22 EM 1~230 V Type 22 DM 3~400 V Type 32-52 EM 30/5 32/7 40/3 1~230 V 40/7. Wilo-AS-System. 125-N-TW 150-N-TW 200-N-TW Dimensions [mm] a5 l5 27 61 28 63 – – – Switchgears and Control Devices Pump Management Systems Type 32-52 DM Wilo-TOP-SD. 40/10. Solar thermal Motor Service/Accessories.. 40/10. 65/13. Wilo-CR-System). 50 Hz.Fault-sensitive switchover to operational standby pump Potable water circulation > Wilo-Protect-Modul C for twin-head pumps Plug-in module for twin-head pumps of the series Wilo-TOP-SD Wilo-SE-TW or 2 pc.Pump Management Systems Wilo-Control Pump Control Wilo-Protect-Modul C for twin-head pumps > Additional functions • Fault signal SSM as potential-free changeover contact. 40/15 50/7..Main/standby operation with time-sensitive (24 h) switchover from main to standby pump . 50/10. • Full motor protection with integrated fault trip • Fault confirmation • Integrated dual pump management with the functions . 40/15 50/7. can be adjusted to be an individual or collective fault signal • Run signal SBM as potential-free changeover contact. Systems Wilo-ProtectModul C Wilo Catalogue A1 .Circulating pumps in glandless design 457 . 75 mm² max. 0.5 mm² 24 VDC.75 mm².Pump Management Systems Wilo-Control Pump Control Wilo-Protect-Modul C for twin-head pumps l5 Dimension drawing > Technical Data Ambient temp. Type 32-52 – Twin-head pump 1~230 V (EM) Mains terminals Mains terminals L N T1 T2 sw bl L N T1 T2 sw bl MP1 MP2 ws ws ws Control terminals SSM 458 SBM Ext. contact rating: Terminal cross-section: max. min. connections cannot be confused Wilo-Protect-Modul C. 2 x 0. +40 °C -20 °C to +110 °C about 0. Off DP SBM Control terminals SSM SBM Ext.75 mm². Off DP Subject to change without prior notice 09/2006 WILO AG . Type 22 – Twin-head pump 1~230 V (EM) Mains terminals Mains terminals L N T1 T2 L N T1 T2 sw bl sw bl Control terminals SSM Ext. 10 mA min.5 mm² Wilo-Protect-Modul C.5 mm² 250 V/1 A max.6 kg IP 44 N F a5 Mains terminals Terminal cross-section: Signal terminals Max. No separate power supply required max. 2. min. Aus Min.: Fluid temperature: Weight: Protection class: Radio interference suppression level: Insulation class: 4 cable feeds PG 9 (control cable -core max. 2. 6). Off DP To be provided on-site: 2-core connecting cable. 2. 2 x 0. switching capacity: Terminal cross-section: Control terminals Ext. Off DP MP1 MP2 ws Control terminals SSM SBM To be provided on-site: 2-core connecting cable. connections cannot be confused Ext. 75 mm². Off DP To be provided on-site: 2-core connecting cable. Type 22 – Twin-head pump Mains terminals Mains terminals L1 L2 L3 T1 T2 T3 L1 L2 L3 T1 T2 T3 sw br gr sw br gr Control terminals Ext.75 mm². Off DP SBM SSM To be provided on-site: 2-core connecting cable. min. Air-conditioning. Type 32-52 – Twin-head pump 3~400 V (DM) Mains terminals Mains terminals L1 L2 L3 T1 T2 T3 sw br gr L1 L2 L3 T1 T2 T3 sw br MP1 MP2 ws ws Ext.Pump Management Systems Wilo-Control Pump Control Wilo-Protect-Modul C for twin-head pumps Wilo-Protect-Modul C. 2 x 0.Circulating pumps in glandless design 459 . 2 x 0. Off DP SBM Potable water circulation Control terminals SSM Heating. Systems Solar thermal SBM MP1 MP2 ws Control terminals SSM gr Wilo Catalogue A1 . Off ws Control terminals DP SSM SBM Ext. connections cannot be confused Switchgears and Control Devices Pump Management Systems Service/Accessories. min. connections cannot be confused Ext. Cooling 3~400 V (DM) Wilo-Protect-Modul C. Pump Management Systems Wilo-Control Control Technology Wilo-Control AnaCon Wilo-Control AnaCon I I 0 0 I 0 Bus Controller Bus Controller EIB AnaCon Bus Controller CAN LON AnaCon Sensor Sensor Sensor TOP-E Sensor Stratos Sensor Front view + off max min on 24V ssm ebm-ma ebm-sl 8 0-10V 14 - Dimension drawing mode set point 100% set 0-10V disable 0% 24 VDC 50mA 14 8 p-c p-v n-c 90 0/0/0 sl 46 AnaCon ma - + 87 power pump 33 15 10 rs 232 58 460 Subject to change without prior notice 09/2006 WILO AG . Maximum speed .Collective fault signal .Individual run signal SL (twin-head pump only) .4 mA 24 VDC.Individual run signal SL (potential-free NO contact) .TOP-E/-ED (with IF-Modul PLR) . 250 VAC. 2.Individual run signal MA (potential-free NO contact) .10 V The Wilo-Control AnaCon interface converter is equipped with LEDs for: .'p-c for constant differential pressure .Maximum cable length: 200m Manual operation of the pump by means of the red knob is not possible if the pump is connected to the AnaCon. 250 VAC.Two-wire connection with interchangeable cores (no shielded cable necessary) .Individual run signal MA or individual pump .Emitted interference: .Pump in control mode ON .Collective fault signal .10 V) Bidirectional communication between the pumps and the monitoring unit (BA) makes possible remote query of: .Potential-free NO contact for function “Pump Off”: .Pump Management Systems Wilo-Control Control Technology Wilo-Control AnaCon Bidirectional communication between the pumps and the monitoring unit (BA) makes possible remote control of: . 2.10 V .Potential-free NO contact for function “Min.Operating voltage: .4 mA • Control input Analogue In 0 . Air-conditioning.Input resistance: >200 k: .Individual run signal SL (twin-head pump only) Technical Data .Potential-free NO contact for function “Maximum speed”: . The Wilo-Control AnaCon interface converter converts the two-wire connection of the serial digital PLR interface into a parallel interface with analogue signals and potential-free contacts.Current consumption: 24 VDC ± 25% 40 mA • Electromagnetic compatibility . The operation can then be controlled with the IR-Monitor.VeroLine-IP-E/-DP-E (with IF-Modul PLR) . 1 single or twin-head pump of the following Wilo series is linked to the BA by means of the Wilo-Control AnaCon interface converter: . 2. 1 A max. A temporary disruption of the interface connection to electronically controlled pumps with IR interface is possible with the IR-Monitor. 1 A max.4 mA • Supply voltage .Point-to-point interface with Wilo-specific hardware and Wilospecific protocol . 2. 250 VAC.CronoLine-IL-E/-DL-E (with IF-Modul PLR) • Interface PLR .Collective fault signal (potentialfree changeover contact): . +/. the Wilo-Control AnaCon interface converter also makes possible local adjustment of: . speed”: 24 VDC. Cooling 24 VDC.Stratos/-D/-Z/-ZD (with IF-Modul Stratos PLR) .AnaCon operational state .'p-v for variable differential pressure .Communication with interface RS 485 .Individual run signal MA or individual pump .Input protection: max.Setpoint for differential pressure or speed .Min.Communication with the pump . speed (setback mode) . It is installed on a top-hat rail (DIN EN 50 022-35) in a switch cabinet in the immediate vicinity of the monitoring unit. Solar thermal Wilo-Control AnaCon Service/Accessories. Systems In addition to remote control and remote query.4 mA Wilo Catalogue A1 .Setpoint for differential pressure or speed (control input Analogue In 0 .n-c for constant speed . 1 A 24 VDC.48 VDC Potable water circulation The interface converter Wilo-Control AnaCon is suitable for the universal linkage of communications-compatible pumps with the PLR interface to be found at on-site control and monitoring units with conventional input/output channels.Potential-free NO contact for function “Control mode On”: Switchgears and Control Devices Pump Management Systems • Contact rating max.Enablement of the control input Analogue In 0 .Immunity to interference: DIN EN 61000-6-3 DIN EN 61000-6-2 Heating.Pump Off .Circulating pumps in glandless design 461 . Interface communication is automatically restored after the IR connection is disconnected. Pump Management Systems Wilo-Control Control Technology Wilo-Control DigiCon Wilo-Control DigiCon I 0 I 0 I 0 Bus Controller Bus Controller RS 485 CAN DigiCon Stratos-D Stratos LON DigiCon TOP-E TOP-ED IP-E IL-E Dimension drawing 14 Front view Bus Controller pump 2 pump 3 pump 4 address 3 4 0/0/0 0/0/0 1 2 3 4 RSN 3 4 5 6 24 VDC 50mA 14 2 set point 100% p-c p-v n-c 0% 90 2 0/0/0 mode ON 1 1 0/0/0 46 rs 485 8 DigiCon 8 pump 1 - + power a b rs 485 Z Baud rs 232 87 33 15 10 58 462 Subject to change without prior notice 09/2006 WILO AG . 5 mm2 Service/Accessories.Setpoint for differential pressure or speed Wilo Catalogue A1 .The Wilo-Control DigiCon interface converter transforms the two-wire connection of the PLR serial digital interface into a bus-compatible RS 485 serial digital interface.Communication with the pump .n-c for constant speed • Interface PLR . of 2 pumps 463 .8.Circulating pumps in glandless design 24 VDC ± 25% 70 mA 1. A temporary disruption of the interface connection to electronically controlled pumps with IR interface is possible with the IR-Monitor. J-Y(St)Y 2x2x0. Interface communication is automatically restored after the IR connection is disconnected. shielded .Operating hours .Stratos/-D/-Z/-ZD (with IF-Modul Stratos PLR) . Air-conditioning. of 64 Wilo-Control DigiCon interface converters can be switched in series.Terminal cross-section: 1.Communication with interface RS 485 With the interface RS 485.n-c for constant speed .Individual run signal MA or individual pump .CronoLine-IL-E (with IF-Modul PLR) .Cumulative power consumption . of 64 DigiCons (max.Immunity to interference: DIN EN 61000-6-2 • Interface RS 485 Solar thermal Bus-compatible interface with hardware in accordance with the RS 485 standard and the Wilo-specific protocol.8 . A max.g.Point-to-point interface with Wilo-specific hardware and Wilospecific protocol . speed (setback mode) .Cable type: e.Cable type: e. total length of the bus line: 1000m .'p-v for variable differential pressure .Max.Min. speed . The protocol is to be co-ordinated with respective BA manufacturer. of 256 pumps) . The operation can then be controlled with the IR-Monitor.'p-v for variable differential pressure . Switchgears and Control Devices Pump Management Systems Bidirectional communication between the pumps and the monitoring unit (BA) makes possible remote control of: .TOP-E/-ED (with IF-Modul PLR) .Operating voltage: .Collective fault signal .VeroTwin-DP-E (with IF-Modul PLR) . . J-Y(St)Y 2x2x0.VeroLine-IP-E (with IF-Modul PLR) . cable length: 200m .Setpoint for the preselected type of regulation or control Heating.5 mm2 In addition to remote control and remote query.Pumped liquid temperature (only TOP-E/-ED and Stratos/-D/-Z/-ZD) Technical Data • Supply voltage Documentation of the Wilo-specific protocol is stored on the CD included in the scope of delivery.Terminal cross-section: 1.Actual delivery head and current volumetric flow . It is installed on a top-hat rail (DIN EN 50 022-35) in a switch cabinet in the immediate vicinity of the monitoring unit. a max.Speed .CronoTwin-DL-E (with IF-Modul PLR) The Wilo-Control DigiCon interface converter is equipped with LEDs for: .Current consumption: .Operational state DigiCon .Terminal cross-section: • Electromagnetic compatibility .Detailed fault signal .Motor current .Two-wire connection with interchangeable cores (no shielded cable necessary) .'p-T for temperature-prompted differential pressure .Addressing of a max. of 4 single or twin-head pumps of the following Wilo series can be linked to the BA by means of the Wilo-Control DigiCon interface converter: .'p-c for constant differential pressure . the Wilo-Control DigiCon interface converter also makes possible local adjustment of: . Manual operation of the pump by means of the red knob is not possible if the pump is connected to the Wilo-Control DigiCon.g.Max.5 mm2 Potable water circulation .Power consumption .Pump in control mode ON . The software provided on this CD also enables communications between the pumps and a conventional PC.'p-c for constant differential pressure .Pump Off .Current operating mode .Emitted interference: DIN EN 61000-6-3 . Systems Bidirectional communication between the pumps and the monitoring unit (BA) makes possible remote query of: .Individual run signal SL (twin-head pump only) as well as the following operating parameters of the pumps: .Max. The bidirectional communication between the pumps and the monitoring unit (BA) makes it possible to select between the following types of regulation and control units: .Pump Management Systems Wilo-Control Control Technology Wilo-Control DigiCon The Wilo-Control DigiCon interface converter is suitable for the universal linkage of communications-compatible pumps with the PLR interface to be found at on-site control and monitoring units that have the RS 485 digital serial interface. Cooling Wilo-Control DigiCon Accessories Manual operation level Wilo-Control DigiCon-A for a max. Pump Management Systems Wilo-Control Control Technology Wilo-Control DigiCon-A Wilo-Control DigiCon-A I 0 I 0 I Bus Controller 0 Bus Controller RS 485 DigiCon Stratos-D DigiCon-A DigiCon-A Stratos TOP-E CAN DigiCon TOP-ED IP-E Bus Controller LON DigiCon-A DigiCon-A IL-E 90 14 8 46 8 14 Dimension drawing 87 33 15 10 58 464 Subject to change without prior notice 09/2006 WILO AG . Individual run signal SL (twin-head pump only) In addition to remote control and remote querying.Min.Input protection: max.Potential-free NO contact for function “Control mode On”: . 2. speed (setback mode) .Individual run signal SL (twin-head pump only) (for each pump) Service/Accessories. 1 A max.Collective fault signal (potential-free changeover contact): .Current consumption: The manual operation level DigiCon-A is provided with current by the lateral DigiCon plug system.Max. Interface communication is automatically restored after the IR connection is disconnected. The Wilo-Control DigiCon-A manual operation level enables priority remote control via potential-free control contacts and an analogue signal for simultaneous bus communications of: . A temporary disruption of the interface connection to electronically controlled pumps with IR interface is possible with the IR-Monitor.Potential-free NO contact for function “Maximum speed”: .Individual run signal MA or individual pump (for each pump) .4 mA Switchgears and Control Devices Pump Management Systems .Enablement of the control input Analogue In 0 . the Wilo-Control DigiCon-A manual operation level also makes it possible to have .Maximum speed . 1 A max. Air-conditioning.Emitted interference: DIN EN 61000-6-3 .Circulating pumps in glandless design 465 .Operating voltage: . 2.48 VDC • Interface PLR .Potential-free NO contact for function “Min.Pump Management Systems Wilo-Control Control Technology Wilo-Control DigiCon-A The manual operation level Wilo-Control DigiCon-A enables remote querying via potential-free signalling contacts for simultaneous bus communications of: . cable length: 200 m Potable water circulation Wilo-Control DigiCon-A Manual operation of the pump by means of the red knob is not possible if the pump is connected to the Wilo-Control DigiCon.4 mA 24 VDC.Input resistance: >200 k: . speed”: 24 VDC. 2 manual operation levels for the superimposed control of a max.10 V . Systems Technical Data • Contact rating max. +/.4 mA Wilo Catalogue A1 . of 4 single or twin-head pumps can be connected to a Wilo-Control DigiCon. The operation can then be controlled with the IR-Monitor. 250 VAC. 40 mA Heating.10 V • Supply voltage . Cooling The Wilo-Control DigiCon-A manual operation level allows priority control of pumps connected to the Wilo-Control DigiCon interface converter.Pump Off .Immunity to interference: DIN EN 61000-6-2 • Control input Analogue In 0 .Pump in control mode ON .Individual run signal MA or individual pump .4 mA 24 VDC.Setpoint for differential pressure or speed (control input Analogue In 0 .Collective fault signal .10 V) • Electromagnetic compatibility . 250 VAC.Individual run signal SL (potential-free NO contact) .Individual run signal MA (potential-free NO contact) . The manual operation level is installed on a top-hat rail (DIN EN 50 022-35) and is contacted via a lateral plug system using the Wilo-Control DigiCon interface converter. 2. 1 A 24 VDC. 250 VAC. 2.Operational state DigiCon-A .Collective fault signal (for each pump) . Solar thermal The Wilo-Control DigiCon-A manual operation level is equipped with LEDs for: .Point-to-point interface with Wilo-specific hardware and Wilospecific protocol .Potential-free NO contact for function “Pump Off”: .Two-wire connection with interchangeable cores (no shielded cable necessary) . we have over the decades further developed our know-how from pumps and beyond to system competence. This know-how is the basis for solutions which are geared towards meeting the special needs of our customers: that is what we call Pumpen Intelligenz. . Our pumps and pump systems for heating. cooling. communal facilities.Pumpen Intelligenz. Worldwide the name Wilo is synonymous with the tradition of first class German engineering. industry as well as in private homes. water supply and sewage are used in all areas of public life: in commercial buildings. In close cooperation with our customers. air conditioning. [email protected] Greece WILO Hellas AG 14569 Anixi (Attika) T +302 10 6248300 F +302 10 6248360 wilo. 11000 Beograd T +381 11 2850410 F +381 11 2851278 office@wilo. 1000 Ljubljana T +386 1 5838130 F +386 1 5838138 wilo.S¸[email protected] Slovakia WILO Slovakia s.wilo.o.hr Azerbaijan WILO Caspian LLC 1014 Baku T +994 12 4992386 F +994 12 4992879 info@wilo. z.lt Russia WILO Rus ooo 123592 Moscow T +7 495 7810690 F +7 495 7810691 [email protected]. Limerick T +353 61 227566 F +353 61 229017 sales@wilo. 4050-040 Porto T +351 22 2076900 F +351 22 2001469 [email protected]@wilo. Georgia 31758-7810 T +1 229 584 0098 F +1 229 584 0234 terry.o.ro Lithuania WILO Lietuva UAB 03202 Vilnius T/F +370 2 236495 [email protected] Turkey WILO Pompa Sistemleri San.cn Great Britain WILO (U.com Wilo – International (Representation offices) Bosnia and Herzegovina 71000 Sarajevo T +387 33 714510 F +387 33 714511 zeljko.gr Hungary WILO Magyarország Kft 2045 Törökbálint (Budapest) T +36 23 889500 F +36 23 889599 [email protected] Kazakhstan WILO Central Asia 050002 Almaty T +7 3272 785961 F +7 3272 785960 in. 78310 Coignières T +33 1 30050930 F +33 1 34614959 [email protected] Canada WILO Canada Inc. 10090 Zagreb T +38 51 3430914 F +38 51 3430930 wilo-hrvatska@wilo. 1125 Sofia T +359 2 9701970 F +359 2 9701979 info@wilo. 82008 Bratislava 28 T +421 2 45520122 F +421 2 45246471 [email protected] Ireland WILO Engineering Ltd.no Slovenia WILO Adriatic d.at Croatia WILO Hrvatska d.uz January 2007 Subject to change without prior notice.o. A.ge Macedonia 1000 Skopje T/ F +389 2122058 valerij. 101300 Beijing T +86 10 80493900 F +86 10 80493788 [email protected].) 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