WeighFeeder_BVH2215GB.pdf

®INTECONT PLUS Weighfeeder Operation Manual BV-H2215 GB Contacts, Copyright Sales: Tel.: E-Mail: +49 (0)6151 32 - 10 28 [email protected] Service: 24h emergency hotline: +49 (0) 172 - 650 17 00 Discont. Weighing Technology +49 (0) 171 - 255 11 95 Continuous Weighing Technology E-Mail: [email protected] Business Segments: Heavy Duty Weighing & Feeding Service Tel.: Service Fax: E-Mail: +49 (0) 61 51 32 - 26 23 +49 (0) 61 51 32 - 32 70 [email protected] Service Tel.: Service Fax: E-Mail: +49 (0) 61 51 32 - 25 72 +49 (0) 61 51 32 - 20 72 [email protected] Service Tel.: Service Fax: E-Mail: +49 (0) 61 51 32 - 10 75 +49 (0) 61 51 32 - 30 96 [email protected] Service Tel.: Service Fax: E-Mail: +49 (0) 61 51 32 - 24 48 +49 (0) 61 51 32 - 13 69 [email protected] Service Tel.: Service Fax: E-Mail: +49 (0) 61 51 32 - 17 58 +49 (0) 61 51 32 - 36 32 [email protected] Light Duty Weighing & Feeding Vibrating Machines Transport & Logistics Components & Spare Parts © Copyright 2004 SCHENCK PROCESS GmbH Measuring and Process Systems Landwehrstrasse 55, D-64293 Darmstadt http://www.schenck-process.com All rights reserved. Any reproduction of manual, regardless of method, without prior permission by SCHENCK PROCESS GmbH in writing, even by excerpt, is prohibited. Subject to change without prior notice. INTECONT PLUS VDB Contents 1. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Power ON· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4 Signal Lamps · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4 Normal Display · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5 Operation In Normal Mode · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5 Event Messages· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 7 Function Distributor · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 9 Display Test and Version Number · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 9 Volumetric, Volumetric Synchronous, Gravimetric Modes · · · · · · · · · · · · · · · · · · · · 10 Keyboard Mode · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 10 Activate/Deactivate EasyServe · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 10 Feeder · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 11 Printing · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 11 Zero Setting · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 13 Read Parameters · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 14 Batching Mode · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 14 3. Control Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 4. Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 5. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 6. Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 7. Setting Programs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Calibration Functions · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 32 Belt Circuit LB · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 32 Tare TW · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 33 Weight Check CW · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 35 Simulation Mode · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 36 Set Time · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 37 8. Service Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 9. Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Select Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Enter Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Hardware Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Load Default Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Parameter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 10. 0434 Event Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 System Messages S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Material Flow B (Batching) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Electrical System E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Calibration C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Maximum H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Minimum L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Signal Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Technische Redaktion BVED Contents BV-H2215 GB I - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacement Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 125 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Data Flow Diagrams: Control . . 116 Connection Diagram. . . . . . . . . . . . . . . 118 Base Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conveyor Belt Inclination . . . . . . . . . . . . . Check Weight QPRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Applications: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Batching . . . . . . . . . . . . . . . . . . . . . . 120 Weighing Plattforms . . . . . . . INTECONT PLUS Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . 123 3. 122 1. . . . . . . . . . . . . . Details . . . . . . . . . . . . . . . . . . . 118 Option Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Effective Platform Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Setpoint and Start Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 How To Operate Your INTECONT · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 93 Mechanical Prerequisites · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 94 Electrical Prerequisites · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 95 Enter Parameters · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 95 Control · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 97 Functional Check · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 98 Calibration · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 98 Check Using Check Weight · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 99 Check Belt Speed · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 99 Check Using Material · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 100 Belt Run Monitoring · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 100 Belt Influence Compensation BIC · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 101 Control For Point of Discharge (CDP) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 101 Linearization · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 102 Test Plug · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 102 12. . . . . . . . . . . . . . . . . . . . . . . . . . 127 This manual applies to software version: Edition VDB 20600-05 : 0434 0434 Contents BV-H2215 GB I-2 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Data Flow Diagrams: Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 Replacing INTECONT PLUS FIP —> INTECONT PLUS VEG . . . . . . . .VDB 11. . . . . . . . . . . . . . . . . . . . . . . . . . SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. . . . . . . . . . 124 Printer Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technische Redaktion BVED Overview BV-H2215 GB 1 . Belt weigher with controlled prefeeder Control of feed rate via belt load 3.INTECONT PLUS 1. belt speed. Display can be changed over to American units. etc. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. 1. Weighfeeder Control of feed rate via belt speed 2. Belt weigher with constant load Control of belt load via belt speed Upper display left right Lower display left right : running message : set feed rate in kg/h or t/h : event messages : selectable feed rate. With option card VFE 610V for additional input/outputs and printer 3. VDB Overview What Is The INTECONT: Display: INTECONT PLUS is designed as measuring and evaluation system for 5 x 7 . Without option card (standard) 2. LEDs: 2 green and 3 red LEDs Green LEDs Red LEDs : Ready : Error or limit value messages Keyboard: Flexible membranes with tactile touch gB TU i Start/stop Preselect lower display Select functions Reset counter For Further Reading: Fieldbus manual BVH2220 S5-RK512 (3964R) FH 458 Modbus (Comp) FH 525 O E1 P = 1 0 0 0 kg/h I = 1 0 0 0 kg/h 0434 Transmission to third parties and reproduction of this documentation are not permitted. With option card for fieldbus VSS021V : Modbus/S5 VPB 020V: Profibus VCB020V: DeviceNet VET020V: MODBUS/TCP This manual applies to controlling systems equipped with conveyor belt.dot matrix with 6 mm character height Belt Weighers Solids Flow Meters Mass Flow Meters Mass Flow Feeders Weighfeeders Loss-in-weight Feeders The system is supplied in 3 variants: 1. ENT Start function.g. The result is feed rate I used to determine the amount fed out. e. The integrated method is designed to efficiently suppress mains voltage interferences. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. acknowledge input DAT readings.VDB G O N INTECONT PLUS Measuring Technique: f P B9 KL FUNC Call function distributor and event texts n Precision AC voltage amplifier with continuous correction of zero point and range. 0434 . delete input n ESC Abort function Highly resolving analog-to-digital converter. The schematic below shows all inputs and outputs. n 16-bit microcontroller n Unlimited storage of counter configuration and calibration data. DEL Acknowledge event message. of setpoint Enter parameters Enter sign and decimal point Some Definitions: I Feed rate in kg/h or t/h Material amount discharged from conveyor belt per unit time P = Feed rate setpoint in kg/h or t/h Z = Amount fed in kg or t Amount fed = feed rate x feed time V = Conveyor belt speed in m/s Q = Belt load in kg/m Weight of material on one belt meter Gravimetric : Controlled mode Volumetric : Uncontrolled mode Y = = O P = 1500 kg/h I = 1498 kg/h Controller output in mA Measuring Principle: L/C Belt load Q and speed V are continuously measured and multiplied with one another. Prepare input. = Load cell used to acquired belt load Q D = Speed transducer S = Belt circuit sensor for automatic belt influence compensation BIC (not always present) M = Drive motor 24 V = Power supply MIN = Relay output for lower limit values MAX = Relay output for upper limit value I Q V Overview BV-H2215 GB 2 in kg/h in kg/m in m/s Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. Technische Redaktion BVED Overview BV-H2215 GB 3 . RELEASE = Release 0434 Transmission to third parties and reproduction of this documentation are not permitted. = Relay output for DEVIATION fault VDB START/STOP = Start / stop scale ACK = Acknowledge event message SET = Analog setpoint SERIAL = Printer and host computer ON = Scale is active. connection of totalizing counter and analog display unit are available.INTECONT PLUS ALARM = Relay output for ALARM DEV. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Outputs for control of belt and prefeeder drives. The internal clock continues running for approx. . In addition. INTECONT PLUS Operation Power ON Signal Lamps During power failure all counter readings counter pulses still to be output preselected normal displays. an automatic display and lamp test is performed. the event code is shown in lower display line. symbol E1 does not flash. ON-time are stored for an unlimited time. Service values. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.VDB 2. 5 days. Acknowledge message before starting scale. MIN (red) MIN LIMIT VALUE lit if feed rate limit value is exceeded down. READY: The two green signal lamps light and no Alarm is available. X ALARM: Red lamp and symbol E1 flash. (green) X CPU OK lit if microprocessor is ready to operate. No acknowledgement. Start scale manually or automatically. MAX (red) MAX LIMIT VALUE lit if feed rate limit value is exceeded up. e. reports power failure . O Acknowledge event message. 0434 Operation BV-H2215 GB 4 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. Message E1 E1 P = 2 5 0 0 kg/h I = 0 kg/h E1 a b P = 2 5 0 0 kg/h I = 0 kg/h (green) POWER OK lit if all power supplies are OK.g. Message can be configured as ALARM or WARNING. After power-up. (red) ALARM flashes if an Alarm is available. then by normal displays. WARNING: Signal lamp X remains dark. followed by the display version number. . Point stands still after a selectable counter tracking time.INTECONT PLUS VDB External setpoint Percental setpoint Batch displays Normal Display Pe = 1000 Pr = 50. message S2 is output.. counter 1 is displayed in place of setpoint. “V” is framed by keyboard symbol.0 0.. P =.% Acknowledge input.. Change setpoint.. START source set to OP or Keyboard mode selected. o= Keyboard mode If Keyboard and Volumetric modes are active at the same time. Technische Redaktion BVED Operation BV-H2215 GB 5 ... Scale is started. P. “V” flashes. ZI.00 Zb.... amount fed out and feed rate are acquired... Simulation mode is active.0500 0. Feature : P = 10 0 0 kg/h I = 6 0 0 0 kg/h J Select display Counter Z1 Counter Z2 Counter Z3 Feed rate Feed rate Belt load Belt load Belt speed Deviation Transmission to third parties and reproduction of this documentation are not permitted. 2) Related to nominal value 3) If serial or analog setpoint is preselected 4) If percental evaluation of serial or analog setpoint is preselected 5) See “Batching Mode”. Z1 Z2 Z3 I Ir Q Qr V Xd = = = = = = = = = 5000 6000 1000 1000 50. e. No Alarm available... Z2. Display formats and units of Z1. E1 for power failure.000 50. Belt load and belt speed continue being measured. Right Effective setpoint P 1) If “=” flashes.g.00 10. if not... Rotating point in left field of upper display. ZD kg/h 3) % 4) 5) Upper Display Left Rotating point as running message.kg/h or Pr =... Pe and I can be selected separately.. Selectable display Right E1 TU 0434 Feature B Stop scale. Condition : Lower Display Left Event reported by alphanumeric code. In STOP state (point stands still) only belt load and belt speed are measured. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights... 1) With belt weighers controlled for constant belt load. Z3. 1 Desired digit O Delete digit. Operation In Normal Mode g Start scale.. All setpoint inputs are omitted.10 kg kg kg kg/h % 2) kg/m % 2) m/s % 2) : External release signal available. Special features in addition to running message: blank = Gravimetric mode V= Volumetric mode In start-up and clearance modes.. f Enter desired digits. e. Effective Setpoint = Pe · i Pr Reset totalizing counters. serially. N Abort input. Acknowledge event message. the relevant functions in Normal Mode are disabled. 100% In Gravimetric mode. O Delete faulty digits. .0 kg/h I = 0 kg/h 0434 Operation BV-H2215 GB 6 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. STOP and ENTER SETPOINT commands can also be sent from other operating sources. P is limited to nominal feed rate. Use “START Keyboard Mode” function to shift all functions to keyboard again. Percental (relative) setpoint Pr: Pr can be used to percentally evaluate an external setpoint Pe (e. : _ Counter 3 cannot be reset. In case of overflow.g.g. Old setpoint remains stored. Acknowledge input. Exit function distributor. e. Calibration. Call further functions. in Volumetric mode. 1 TU O G N Enter number of desired counter (1 or 2).g. FMZ Nr. to the triple value of nominal feed rate. Display Event. f Select lower display (see “Normal Displays”).VDB N INTECONT PLUS Abort input. However. serial). O -- P = 100. counting resumes from 0. Note: The START. Warning 2. 0434 Transmission to third parties and reproduction of this documentation are not permitted. acknowledge same one after the other. In addition. underscores are deleted. Select function. red signal lamp flashes. underscore is faded out. O Acknowledge all available events of classes Alarm and Warning 1. flashing stops. Totalization cuts off. n WARNING 2 Display permanent. E1 P I = 1000 = 0 kg kg/h n IGNORE No monitoring of events. Warning 1. an explanatory text can be called up. Display of event texts: G TU f Call function distributor. For troubleshooting details. see chapter “Event Messages”. All important scale functions are internally monitored.g. Totalization continues. save MIN/MAX messages and deviation via contact outputs and signal lamps. Acknowledgement: If cause has not been removed yet. E) and a number (e.g. Message E1 Power Failure If several events occur at the same time.INTECONT PLUS VDB n Event Messages WARNING 1 Display permanent and underscored. Errors are reported by event message. Start: First remove cause of fault and acknowledge message. Definitions Acknowledgement: If fault has not been remedied yet. Technische Redaktion BVED Operation BV-H2215 GB 7 . Operation The events are organized into 4 classes. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. but message is still available. scale is not operable. not underscored. Priority: Alarm. the event with the highest priority is displayed first. Scroll “Display Events” into lower display field (normally not required). n ALARM Display flashing and underscored. The assignment of event to class can be selected using relevant parameter. 1). Message is output in the left field of the lower display in form of a group letter (e. message automatically effaces. Acknowledgement: Not required. X In addition. If fault is remedied after acknowledgement. If several events are available. Parameter N07 of respective event. Min/Max outputs independent of event class. List of Events General Alarm available until acknowledgement. Control deviation see Min/Max outputs Signal lamps See Min/Max outputs The list is organized by display priority. Contact Outputs View several events. . STR-meter Maintenance Int. S2 e. Limit values are reported as long as event is available provided that scale is active.g.g. The consecutive number relates to the priority sequence. Elec Simulation Active Setpoint Limited Data Link Host Material Flow B B1 B2 B3 B9 Out of Tolerance Control Deviation Controller Limited Linearization Electrical System E E1 E2 E3 E5 Power Failure Namur Err Tacho * Namur Err Belt * Stand-By Calibration C C1 C2 C3 C4 C8 L/C Input Tacho Input * Belt Skew Belt Drift Slip Error Operation BV-H2215 GB 8 * Technische Redaktion BVED 0434 Transmission to third parties and reproduction of this documentation are not permitted. TU N I = Feed rate V = Belt speed L/C = Load cell Tacho = Tachometer input for belt speed * Fault in device or cabling.VDB INTECONT PLUS Maximum H H1 H2 H3 H4 I-MAX Load > MAX v > MAX L/C Input > MAX Minimum L L1 L2 L3 L4 I < MIN Load < MIN v < MIN L/C Input < MIN Display shows: Name Code and hint e. System Message S S1 S2 S3 S4 S7 S8 S9 Memory Error * No Release Maint.g. No Release e. active also with IGNORE. The hint informs the service staff of the relevant parameter. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Return to normal displays. If no event is available. Abort Batch Deselect Batch Print Batch Calibrating functions accessible after password input. Prompt is output after call of function. This function lets you check displays and signal lamps. 2. Moving in function distributor does not limit any scale-specific functions. EasyServe Programming Calibrating Function S Print FMZ Read Parameters Enter Parameters Load Default Param. G Call function distributor. Only if an event is available With opposed functions. B = S = E = Start function. Mode >0 : Zero Set Select Batch B Activate/Deact. Synchron. 10 s. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Return to normal displays and/or abort function. INTECONT PLUS VDB 20600-00 353 Example: VDB 20600-00 Technische Redaktion BVED : : Weighfeeder Version number Operation BV-H2215 GB 9 . e. f N VDB “Programming” and “Calibrating Functions” lead to further menus you can move through using cursor keys.INTECONT PLUS Function Distributor The function distributor lets you call further functions and/or dialogs. If an event is available. additional functions can be accessed in the main distributor. START/STOP Keyb. the “Display Events” function is displayed. If batching mode is selected. START/STOP. Version number is displayed for approx. Test terminates automatically. display shows the function selected last. All display elements rhythmically flash. Print Parameters Print Status Report 0434 S S START/STOP Simulation Tare Weight Check Imp/Belt Circuit Set Time Transmission to third parties and reproduction of this documentation are not permitted. only the one currently availabe can be reached. Functions Display Test Display Test and Version Number TU Move through function distributor. Display Events E Display Test START/STOP Feeder Volumetric/Gravimetric Volum.g. G TU f Call Display Test function. 1. i. Volumetric Synchronous. Gravimetric Modes Keyboard Mode This function lets you shift the selected control sources for Gravimetric Mode: Feed rate actual value is controlled for specified setpoint. Activate/Deactivate EasyServe Call function distributor. Upon changeover from external source (e. the current status is stored. GT Call function distributor. Volumetric Mode: Drive motor for conveyor belt. This ensures that changeover takes place smoothly. can still be viewed. Display features: Volumetric/ Volumetric Synchronous Gravimetric “V” in left upper display field No feature The “Activate / Deactivate EasyServe” functions let you control your INTECONT also using the EasyServe PC service tool. 0434 .g. system uses the belt load measured before changeover. See also Wiring Diagram in chapter DETAILS. External setpoint Pe. if any. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. is controlled in proportion to setpoint. Connection to PC can also be made using a 9-pole SUB-D connector on X4 (RS 232 only) or a Phoenix connector on X5 (RS232. feed rate corresponds to entered setpoint.e. Select “Activate EasyServe” function. Operation BV-H2215 GB 10 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. use Block R. or material prefeeder. Setting programs “Zero Setting”.VDB INTECONT PLUS Volumetric. Message S8 is output. After deselection of Keyboard mode. Setpoint is limited to the triple nominal feed rate. Note: Upon power failure. GT START/STOP Enter Setpoint to the INTECONT keyboard. “Taring” and “Belt Circuit” are available only in Volumetric mode. At rated conditions. Select “Volumetric/Volumetric Synchronous/Gravimetric" mode. Display feature: You will know Keyboard mode by the square in the left upper display field. If higher values are entered. To set communication parameters. In reverse direction. The “Activate EasyServe” function needs not be re-called. serial) to keyboard. Belt load is of no influence. GT Call function distributor. the former sources are active again. START/STOP status and setpoint are maintained. the external signals are active. RS422 or RS485). Volumetric Synchronous Mode: In contrast to Volumetric mode where the nominal belt load is used for computation of set belt speed. Maximum possible setpoint corresponds to nominal feed rate. Select “START Keyboard Mode” or “STOP Keyboard Mode” function. 02.03. VDB Print Parameters Lets you print complete parameter list with actual values. Abort printing. Print FMZ (Quantity Report) GT f N Call function distributor.03 11:45:10 Counter 1 Counter 2 12000 kg 90000 kg Events C8 Slip Error M14 03. Batch Report 03.03 7:39:25 BLOCK A 01 Language 02 Units Dialog Behaviour ENGLISH SI BLOCK B Rated Data 01 Feed Rate Units ——— kg/h 02 Nominal Feed Rate * 1. Abort printing at any time.. In Stop state.03.: FMZ 1: FMZ 2: Events: Date and time Totalizing counter 1 Totalizing counter 2 Events available during printout 0434 Transmission to third parties and reproduction of this documentation are not permitted. a list of all possible event messages and current hardware equipment is printed. INTECONT PLUS VDB 20600-00 353 03.000 t/h etc. Parameters deviating from default are identified by *. Start function. In started state. Select “Print FMZ” function. material flow is interrupted and scale can be tared. Select “Print Parameters” function. PRINT PARAMETERS Printing All print functions require the option card to be present. As appendix. GT f N Call function distributor. Start function. the prefeeder is controlled through the INTECONT.. etc. GT Call function distributor. abort is not effected immediately. If printer has a big data buffer. f Start control sequence.03. Technische Redaktion BVED Operation BV-H2215 GB 11 . SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.INTECONT PLUS Feeder The “START/STOP Feeder” function lets you start and stop material prefeeder. Select “Start Feeder” or “Stop Feeder” function. If no status report has been printed before.03 11:59:01 L2 W1 à Load < MIN L2 W1 ß Load < MIN Parameter J 02 lets you determine whether available event messages are printed or not. Counters 1. 2. Belt Skew: Belt off-centre run in cm. .04. Load <MIN: explanation The event is shown on INTECONT display as long as available. If report is printed for the first time. the events after last power-on of INTECONT are counted.g.00 % Belt Skew : 0. if necessary. Status Report The status report can be printed at any time and indicates the most significant status values and all events occurred after last printout. Start function.02 13:37:12 Software : VDB 20600-0 913 Hardware version :1 Option card version :1 Station address :1 ------------------------------Mode OP : NO Mode Simulation : NO Scale ON : YES Volumetrisch : NO Alarm : NO Voltage ON-time :6h Scale ON-time :2h Counter 1 : 23 t Counter 2 : 23 t Counter 3 : 120 t Belt Slip : 0. 3 Totalizing counters 1-3 Belt Slip: Variation in belt length in % of conveyor belt total length (Parameter D06 ???). 25. counting starts from power-up. e. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. WARNING 1 > : Event occurred <— : Cause remedied and event acknowledged. 0434 Operation BV-H2215 GB 12 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted.11. L2 : Event code W1 : Message class. GT f N Call function distributor.VDB INTECONT PLUS Print Events STATUS REPORT INTECONT® PLUS 30.20 cm ----------------------------------------------------------Events after last status report 1 * E01 Power Failure 3 * S02 No Release Voltage ON-time Total voltage ON-time Scale ON-time Total run time of conveyor belt and INTECONT Events after last status report Number and type of events occurred after last printing of report.03 11:45:21 30. Abort printout at any time. Select “Status Report” function. see “Event Messages” item.04. For more information. 0434 Transmission to third parties and reproduction of this documentation are not permitted. Taring program corrects basic tare during calibration. Tarkor 3. Clean scale. If rejected. 0. Make sure conveyor belt is totally cleared.: error decreased Lower display : Deviation of zero point from basic tare in % of nominal belt load. Conditions: 1. Scale zero point is corrected. To call: G TU f Upper display : 0. If a prefeeder is present. Restart prefeeder. use “Stop Feeder” function. Program running: 0. Call “Zero Setting” program. 2. Event Messages: 70 % 1. all totalizing counters stop operating. The acquired value is used to correct the current measuring result in normal mode. During zero setting. VALUE > MAX output if zero setting result exceeds specified limit. program aborts and prompts for START. 1. Result is rejected. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.52 % 1. if need be. it still serves for information. Make sure conveyor belt is running.12 % Upper display : Residual run time in % of total run time Lower display : Zero point error related to nominal belt load N Dev. If scale is not started.INTECONT PLUS Zero Setting VDB Program complete: The zero setting program is designed to acquire the scale’s zero point error over one or multiple integer belt circuits. The result can be accepted or rejected. Technische Redaktion BVED Operation BV-H2215 GB 13 .10 % Deviation of zero point from previous zero setting operation in % of nominal belt load dev = + : error increased dev = . Abort program at any time. >0< Tarkor f N Acquire result. A respective hint is output automatically. Start function. Select Volumetric Mode. Abort program (reject result). retare. Select “Read Parameters” sub-function. 1. displays are disabled but can be used again upon next selection. GT f Tf Upper display : Scroll “Programming” function into display field and acknowledge. Zd = Batch residual value Amount not yet discharged Dialog Behaviour Block: A TU fT If batching mode is selected. N N Return to blocks..VDB INTECONT PLUS Read Parameters Parameters are defined as variable characteristics or data used to match the INTECONT to the particular application. Batching Mode Additional Displays Σ. 0434 Operation BV-H2215 GB 14 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. totals sign Σ Zd = Zb-ZI Scroll through parameter blocks A. B. The “Read Parameters” function lets you view all parameters without jeopardizing the operating reliability. Scroll through parameters within a block. B.. is displayed left of running message. Display shows title of first parameter block. and consecutively numbered within a block. Parameter input is protected by password. Display format corresponds to the format of Counter 1.. Norminal Feed Rate B02 1000. Zb = Batch setpoint 2. Batching mode deselected (”Deselect Batch” function). P = 2500 kg/h Z1 = 400 kg The parameters are organized into function blocks A . Lower display: TU Use cursor keys to scroll 3 additional values into display field. ZI and Zd indicate the amounts fed out during previous batch. ZI = Batch actual value Amount already discharged 3. ..0 k/h Before start of a batch. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Return to normal displays. . If batch is selected from external PC. This also applies to the input of batch number and make-up setpoint.e. no batch is started yet. Conditions: P 19 N 0434 If feed rate setpoint source is set to OP (B07 = OP) or Keyboard mode. When presetting batch setpoint via fieldbus (Parameter I07 Batch Source = FB). scale OFF. Skip input. setpoint input is omitted. Zb = . Zd and Zb are not longer available but remain stored. . GT f Batch complete. Old feed rate setpoint is maintained. Display ZI : moves from 0 towards setpoint Display Zd : moves from 0 towards setpoint Abort batch. process starts. Select function. 19 f N O Enter batch setpoint. no input is possible either.. Delete faulty digits. The unit is that of counter 1. Acknowledge.. Technische Redaktion BVED Operation BV-H2215 GB 15 .-kg Selection of batching mode enables batching. Zd and Zb values can be viewed again. kg Lets you deselect batching mode.. Totals sign S disappears from upper display. Max. The old ZI. program first prompts for input of feed rate setpoint P = . batching values ZI. Call function distributor. . If batching mode is deselected or a batch is running.. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.kg/h Enter feed rate setpoint. . Scroll “Select Batch” function into display field. i. however. no input is possible. The “Select Batch” function lets you reactivate batching mode. Acknowledge input. System prompts for input of batch setpoint. Select “Deselect Batch” function. Program automatically prompts for input Transmission to third parties and reproduction of this documentation are not permitted. Abort input.. mode is removed from available functions. Start and Abort g B Start batch.. 9 digits including decimal point. Deselect Batch Σ. or aborted using “Abort Batch” function. .. Condition: Scale OFF G TU f Call function distributor. Enter Batch Setpoint Prompt for setpoint input is output automatically upon selection or can be started in manual when batch is complete (scale OFF). old setpoint is maintained.. Setpoint Batch Zb = . Batching continues upon next Start command.INTECONT PLUS VDB Select Batching Mode of batch setpoint. old batch is not resumed. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. i. Slip Error M14 You can also abort batch using contact Q2. 11:45:10 1000 kg 998 kg 12000 kg 90000 kg Events C8 Acknowledge. after each complete batch (Parameter I 06). GT f N : Batch setpoint : Date and time Amount to be batched Batch act.e. Print is possible only in batching mode.VDB INTECONT PLUS Abort Batch Lets you abort a running batch.03 This function requires the option card to be present.03. Manuall via function distributor 2. Batch Report 03. Batch must be completed or aborted. Batching immediately stops. Printed can be started: 1. GT f Call function distributor and select “Abort Batch” function. Print Batch 03.03. Start function. Select “Print Batch” function. Abort printout. Batching mode remains selected. Automatically. 0434 Operation BV-H2215 GB 16 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. value : Amount batched (actual value) Counter 1 : Totalizing counter 1 Counter 2 : Totalizing counter 2 Events : Events available during printout Call function distributor. .03 Batch setpoint Batch setpoint Counter 1 Counter 2 New batch starts upon next start command. Prozentualer Sollwert V Xd Pe Pr (if preselected) (if preselected) Event messages: lower display field 0434 The most significant event is reported by a letter/number combination... G UT f UT Selectable displays: upper display field 1. Call function distributor. e.0 kg/h I = 0 kg/h Status displays: upper display field O V Point rotates Volumetric mode o Keyboard mode Scale is started Scale operates in uncontrolled mode During start-up and clearance. External setpoint 9.INTECONT PLUS 3. 3. 2. Modes: Keyboard and Volumetric 1. Transmission to third parties and reproduction of this documentation are not permitted. V flashes.g. S 2 (No Release). 5. Activate with ENTER. Select “Volumetric/Gravimetric” or “START/STOP Keyboard Mode”. Technische Redaktion BVED Control Overview BV-H2215 DE 17 . 3. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. VDB Control Overview O -- P = 100. 2. Counter Feed rate Feed rate Belt load Belt load Z1. Belt speed 7.Z3 I Ir in % Q Qr in % 6. 4. Deviation 8. g. (see DATA) (see FUNCTION) Enter desired setpoint. or 4. RESET Reset counter. delete input. 2.g. see DELETE key O gB U T i G O N f P START/STOP Message S2 unless scale has been released via digital input. e. ESCAPE Abort function. Acknowledge input with ENTER key. Display Events DATA Prepare input. DELETE Acknowledge event message. If an event is available. Return to normal display with ESCAPE key. 2. e. Select desired function using SCROLL keys. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Setpoint Start function. or 3. Abort with ESCAPE key. setpoint 1. ENTER Acknowledge input. e. see DATA key P To reset counter. Activate function with ENTER key. . 3. 1. 3. 2.VDB INTECONT PLUS To call clear text and further messages. “Display Events” function is already selected. Acknowledge input with ENTER key. Delete faulty input with DELETE key. see RESET key i To acknowledge events. FUNCTION Call function distributor and event messages. 4. return to normal displays. or Abort with ESCAPE key.g. 1. SCROLL Select lower display. Enter number of desired counter (1 or 2). Select function. 4. see FUNCTION key G To enter setpoint. or Delete faulty digits with DELETE key. 0434 Control Overview BV-H2215 GB 18 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. Pass through available event messages with SCROLL keys. Belt Speed A further measure for feed rate is belt speed v. Via one or multiple weighed idlers. Only half of the material’s weight force is applied to the weighed idler.2 mm. I v Q QB Leff in in in in in kg/s m/s kg/m kg m I in kg/h else. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. the load cell output voltage is amplified and transferred to the INTECONT microprocessor with the use of an analog-to-digital converter. 0. with the use of a leaf spring parallel system. Belt Load The material is guided to a weighing platform arranged under the belt and limited by two carrying idlers. e. speed measurement can be omitted. the platform load excerts a force on load cell L/C. If belt load is constant and more approximate accuracy will suffice. Proportional to platform load. The deflection for measurement is approx. factor 1/2 is different. Technische Redaktion BVED Operating Principle BV-H2215 GB 19 . see above The translation of load ratio into platform length has become accepted usage in weighing technology.INTECONT PLUS 4. Leff = effective platform length Lg = total platform length For weighing platforms equipped with multiple weighed idlers. The weighed idlers are connected with the frame construction.g. VDB Operating Principle Belt load in kg/m: Measuring Principle QB = total load on weighing platform A weighfeeder is designed to continuously weigh the material amount transported on a conveyor belt. Multiplication of the two values results in feed rate I. Feed Rate INTECONT normalizes physical units kg/m and m/s. acquired with the use of speed transducer D and translated into a corresponding pulse frequency. 0434 Transmission to third parties and reproduction of this documentation are not permitted. The white triangle indicates the load distribution on a single-idler platform scale. 2. Xd Vh206224_gb.cdr kg/hr Position-controlled prefeeders require an external three-step controller to be present.VDB INTECONT PLUS 3.e. etc. Belt speed is normally constant. Gravimetric Controlled mode as described above Q Y R V - ACT + SET 2. Operating modes: Prefeeder 1. 1.cdr Qo The non-varying working point of the weighing system ensures highest measuring accuracy. belt speed or prefeeder are controlled in proportion to setpoint. 0434 3. . to be present. Belt weigher with controlled material prefeeder Feed rate is controlled for setpoint by variation of belt load. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Actual value is compared to setpoint and the difference is routed to controller R. Feed rate at point of discharge corresponds to feed rate at prefeeder. Operating Principle BV-H2215 GB 20 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. Power stage: The drive requires an external power stage with armature voltage or speed control. The latter keeps varying belt speed until actual value corresponds to setpoint. Prefeeder Q V M ACT Y R + Xd ACT SET Vh206225_gb.. Weighfeeder A conveyor belt extracts material from a surge bin. Belt weigher with constant load Control: An uncontrolled prefeeder feeds the material to a conveyor belt. Feed rate value measured or belt load actual value are not considered. i. Volumetric Uncontrolled mode. Controller adjusts speed so that belt load always corresponds to nominal value Qo . This ensures smooth changeover. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Setpoint via Keyboard Analog Serial START/STOP via Keyboard Serial Contact Reset counter (and/or) Keyboard Serial Acknowledge event (and/or) Keyboard Contact Serial The “Keyboard Mode” control function lets you shift items 1 and 2 from selected sources to keyboard. also when material is fed. VDB This considerably increases the scale’s short-term accuracy. Therefore. A special speed-dependent delay element shifts the measurement to the discharge point. and vice versa. Therefore a high accuracy can normally be ensured only over entire belt circuits. In addition. The two modes can be selected in the dialog mode. For constructional reasons. INTECONT is able to acquire and correct this influence with the use of a belt circuit sensor and a metal belt mark. i. special start-up and clearance functions can be activated. To do so. particularly in welding points.e. The figure above shows the situation over one belt circuit in exaggerated fashion. Automatic Belt Influence Compensation (BIC) Even the best of conveyor belts is not perfectly even. 1. however. if belt load varies. the weighing platform is located at the point of material discharge direct. no special load transducers are required. Control for Point of Discharge (CPD) Control sources: Some operating functions can be started from several sources.INTECONT PLUS Volumetric Synchronous In contrast to Volumetric mode. using the mean value. the additional use of the automatic belt influence compensation is reasonable. the measured feed rate does not exactly corrspond to the feed rate at the point of discharge. Transmission to third parties and reproduction of this documentation are not permitted. Technische Redaktion BVED Operating Principle BV-H2215 GB 21 . 4. the belt influence is continuously measured. the belt load measured before changeover is used for computation of current belt speed setpoint in place of nominal belt load. the belt will be heavier and stiffer. To enable variations to be considered during operation. 0434 Measurement at the point of discharge also controls the material flow at the point of discharge. The compensation adaptively follows up. 3. 2. VDB INTECONT PLUS Batching In batching mode. 0 Start batch 1 Abort batch at any time and 2 resume. . conveyor belt and prefeeder stop and batching is complete. 0434 Operating Principle BV-H2215 GB 22 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. When batch setpoint is reached. 3 Continuously decrease setpoint until preset batch amount is reached. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. a preset material amount is fed out. 00 kg/h I= 0 kg/h width x height x depth 410x330x236mm : -25 °C ...264V/50Hz.. no fuse. +60 °C n Connectors Plug/screw connectors (Phoenix Combicon). 10 mm Mounting depth : min.60Hz Extension : Feed unit controller Environment Temperature Humidity Interference immunity Interference suppression P = 100.60HZ Measuring systems: Feeding systems: n Protected to Material : Voltage supply width x height x depth 500x600x300mm : IP 65 steel sheet.. 2 lines of 20 characters. Technische Redaktion BVED Technical Data BV-H2215 GB 23 . n VDB Technical Data Panel-mounting unit VEG 20600/20610 n Surface-mounting unit: with panel mounting unit VEG 20.. all contacts open. 1 A.INTECONT PLUS 5.. 1. Front panel Panel cut-outs n Wall-mounting housing : 96 x 288 mm : 88 x 282.. pole-reversal protective circuit Ext.. 230 V(AC) 8 A resistive load.264V/ 50HZ. EN 55 011 Housing safety : to IEC 348 EC recommendations : CE label * Tropical version (class R) upon request n Storage temperature -40 °C . power supply : 90. 3 x red Power supply : 24 V(DC) +50 % -25%. 6 mm high Keyboard : flexible membranes with tactile touch Signal lamps : LEDs.. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights... non-confusible n Control outputs Number : Base board Option card Load : 8 N/O relay contacts : 3 : 5 max. tested to -40°C : Class F (DIN 40 040) * to IEC 801 : to VDE 871.. wall thickness max.. 2 x green. +45 °C. 225 mm (including 50 mm for connectors) Protected to : IP 20. 0434 Transmission to third parties and reproduction of this documentation are not permitted. 1 A inductive If error message “CPU Not OK” is output. front to IP 65 Material : plastic grey to RAL 7022 Display : fluorescent. grey : 90.5 mm.. max. 20 mA 500 ohms : 0 V internal. galvanically non isolated : 10 bits +/. negative amounts are stored internally and must be compensated by positive amounts before new pulse is output.. 32mV 0434 Technical Data BV-H2215 GB 24 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. Character map n : max. ...4% over entire temperature range Resolution Acuracy: : +/. 10 Hz : selectable 50.20 mA impressed 0. galvanically isolated : 12 bits +/. short-circuit and cable breakage monitoring Analog output Number : Base card Option card Current : Raise : Load : Reference 2 : 1 : 1 raise . SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. no parity : galvanically non-isolated : Phoenix MSTB. 38400 baud 8 data bits.6mV. 350 mA.. galvanically isolated..20 mA impressed 0.1 d Resolution n Serial printer interface Number : Type : Data format : Isolation Connectors If error message “CPU Not OK” is output.5 mm. 5 mA. 30 % voltage drop.+50mV with VLW: -1. max...1/2 d <0..1000 ms 24 V. short-circuit-proof Measuring cycle : 100ms Resolution : 24 Bit Load : R (load cell) = min. This ensures integral accuracy also with minimal belt load. limited to apr. 1 (option card) RS 232 (V24). 500 ohms : 0 V by user.VDB n INTECONT PLUS n Control Number : Base card Option card Type : n Frequency Pulse length Output : 5 : 3 : 2 24 V(DC) +/-30 %. 1.. output signal turn 0 mA..5 mm2 : ISO-Latin-1 (ISO-8859-1) Load cell connection Voltage supply n Analog input Number : Current : Raise : Load : Reference 1 raise . <20 mA max. short-circuit-proof. 80 ohms Cable length : max. 1 stop bit. max. galvanically isolated Control inputs (NAMUR) Number : Type : n External totalizing pulse counter 2 NAMUR (DIN 19234).6 V AC (+/-3 %) (apr. 66 Hz).... contat spacing 3. max.. 100 mA optionally active low or active high.min. max.. 500 m Measuring range : -20mV. 5 mm2 or 9-pole D-Sub HD20 0434 Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. odd parity changeable to even or no : galvanically non-isolated : Phoenix MSTB. 1. max.INTECONT PLUS n VDB Serial interface for service PC Number : Type : Data format Isolation Connectors 1 RS232.5 mm. 19200 baud : 8 data bits. contact spacing 3. Technische Redaktion BVED Technical Data BV-H2215 GB 25 . 1 stop bit. RS422 or RS 485 max. VDB INTECONT PLUS This page left intentionally blank 0434 Technical Data BV-H2215 GB 26 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. . SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Important configuration and calibration functions are protected by password. Eligible n VDB kg/h t/h cm lb/h t/h inch n Signal Lamps (top down) VOLTAGE PROCESSOR ALARM MIN MAX OK OK (red) (red) (red) (green) (green) Feed rate MIN limit Feed rate MAX limit Start/Stop Totalizing Counter n Event Messages Select using Parameter B06. t . Units (selectable) SI units : kg. (see Parameter Shortlist) n n Dialog Language for error messages. Alarms stop scale. n Operating Philosophy Operator prompting through multi-level menus. n Displays Upper display Lower display : DEUTSCH ENGLISH FRANCAIS ESPANOL ITALIANO : Setpoint P : Totalizing counters Z1. n All alarms are additionally reported via relay outputs.Z3 Feed rate absolute I Feed rate relative Ir Belt speed v Belt load absolute Q Belt load relative Qr Batch setpoint Zb Batch actual value ZI Batch residual amount Zd External setpoint Pe Relative setpoint Pr Deviation Xd The lower display can be selected using cursor keys. Technische Redaktion BVED Characteristics BV-H2215 GB 27 . Release. Call clear text of events via keyboard. 0434 Transmission to third parties and reproduction of this documentation are not permitted. and service programs.. calibration values. warnings don’t. n Events and faults are displayed in form of an alphanumeric code. counter readings and pulses pending remain stored after power failure for an unlimited period of time. m. t . Events are organized into Alarms. and Warnings with and without acknowledgement. n Characteristics Power Failure Scale data. Enter Setpoint Select using Parameter B07.. The internal clock continues running for approx. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. f .INTECONT PLUS 6. Emergency Stop Functions are realized using a digital input. NON-SI units : lb . operation. 5 days. n Control for Point of Discharge (CPD) n Adaptions The electrical system needs not be redesigned nor adapted. n Maintenance Hints through display of event Taring Designed to zero the basic tare load. for plant testing. . 0434 For display and belt run monitoring. Weighfeeder 2. see BIC. belt load and/or belt speed measurement can be deactivated. n Calibration Calibration as such is not required. The material amount discharged is acquired direct. speed transducer. e. 1. belt load. Voltage ON-time 2. INTECONT uses these data to compute all requisite display normalisations. However. n MIN. Belt speed Switching threshold. and the call is protected by password. Belt load 3. This enables other types of application. All you have to do is enter some constructional data of load cells. Uncontrolled start-up and smooth changeover to an uncontrolled clearance mode can also be selected. Scale ON-time n Batching Mode with adaptive setpoint ramp n Automatic Belt Influence Compensation (BIC) Using an additional belt circuit sensor and a metal belt mark. n Freely selectable limit value monitoring of signal lamps and relay outputs. for counter to stop while belt is unloaded. n Zero Drop Out Display Filters can be defined individually for feed rate. n n This function is used to suppress totalization upon measurements around zero. relay outputs and event class can be defined individually for all 6 possibilities. Feed rate 2. the taring program on principle has the same function as the zero setting program. belt inclination. MAX Messages and Outputs Start-up and Clearance Modes Special function used to operate your system without mechanical equipment. Any event can be reported by message.g. This considerably increases the weighfeeder’s short-term accuracy. Zero setting is performed with empty conveyor belt using an automatic program. A special speed-dependent delay elements shifts the measuring point from the weighing platform to the point of material discharge. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. etc. Belt weigher with constant belt load In addition. tare elevation is not monitored. speed. and deviation. Deselect function if not desired. 1. Belt weigher with controlled prefeeder 3.VDB n INTECONT PLUS n Control Principles 1. Characteristics BV-H2215 GB 28 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. MIN/MAX for Simulation Mode n Zero Setting The maximum admissible zero setting elevation is monitored. the dynamic zero point influence of the conveyor belt can be compensated during operation (with and without material). this program can be used to detect mechanical changes. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Mode DO4 DO2 DO3 DO6 DO7 ——— — — — — — — — D01 D05 —- 0434 Transmission to third parties and reproduction of this documentation are not permitted. Technische Redaktion BVED Characteristics BV-H2215 GB 29 . if certain technical data are not exactly known (lever ratio. and measurement value will be corrected. belt inclination. platform distorsion after settling of foundation. n Digital Inputs Number Name Default Q03 Q01 B06 Q02 M04 B03 Q05 M18 DI Ackn. can be effected in two ways: a) Using material Enter check result into INTECONT. etc. In subsequent operation.INTECONT PLUS Check. correct them.g. Events Release START Source DI Stop Batch Source Sensor Tacho Source DI Start Freeze BIC DI1 DI3 — (OP) —DI6 DI7 — — VDB n Digital outputs Number Name Default R04 R05 R01 R02 R03 R11 R12 M15 M16 M17 R06 R07 R08 R09 R10 R13 R14 R15 DO I-MIN DO I-MAX DO ALARM DO Prefeeder ON DO Feeder ON DO Full Feed DO Dribble Feed DO Slip Event DO Belt Skew DO Belt Slip DO Q-MIN DO Q-MAX DO v-MIN DO v-MAX DO Batch Active DO Feeder ON DO Deviation DO Volum. b) Using check weight A special check program lets you check normalisation or.). or recalibration. e. VDB INTECONT PLUS This page left intentionally blank 0434 Characteristics BV-H2215 GB 30 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. . E = If an event is available With opposed functions. display shows function selected last. only the one currently accessible can be called. VDB Setting Programs The function distributor lets you access all setting programs.INTECONT PLUS 7. Return to normal displays.g. Mode >0 : Zero Set Select Batch B START/STOP EasyServe Programming Calibration Functions S Print FMZ Read Parameters Enter Parameters Load Default Par. If batching mode is selected. F u n c t io n s Display Results Moving through function distributor has no effect on weighing functions. G Programming and Calibration functions lead to further menus you can move through using cursor keys. “Display Events” is displayed. START/STOP. Synchronous START/STOP Keyb. e. Print Parameters Print Status Report 0434 S S START/STOP Simulation Taring Weight Check Imp/Belt Circuit Set Time Transmission to third parties and reproduction of this documentation are not permitted. if no event has occurred. If an event is available. Display Results E Display Check START/STOP Feeder Service Values Volumetric/Gravimetric Volum. Technische Redaktion BVED Setting Programs BV-H2215 GB 31 . or abort function. f N Abort Batch Deselect Batch Print Batch Start function. S = Calibrating functions protected by password. additional functions can be accessed in main distributor. Prompt for password input is output after call of function. B = Call function distributor. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. TU Move through function distributor. Setting programs do not control belt drive. perform functions in the above order of sequence. Call function distributor. 0434 Setting Programs BV-H2215 GB 32 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. 1. Calibration menu can be recalled without password input.. no totalization takes place 2. measure time of one belt circuit as exactly as possible and enter value into Parameter C 02. Make sure conveyor belt is running (Scale ON). Weight Check LB TW CW Upon initial calibration. 2. For apr. after having changed Parameter B 04 (Charact. Abort at any time.g. Val. Belt Circuit LB Call setting program LB: IMP/BELT only 1. Select Volumetric mode. upon initial calibration 2.. Before calling program. . password (see “Calibration Functions”). Conditions: 1. e. All programs can be reached using the CALIBRATION function and are protected from unauthorized use by password. f Enter passwort 07734. 2 min. TW: Tare. Scroll LB: Imp/Belt into lower display field. Call function distributor.. Weight Check CW Upon initial calibration. 3. Deselect Batching mode. Pulses/Belt Circuit 2. prefeeder and operating mode. after mounting new belt or considerably varying belt tension 3.. analog outputs are set to elevation values 3.. Calibration functions. Zero Setting >0< b. call setting program LB first. If any condition is not met. During program run until acknowledgement 1. no event messages are suppressed The operating sequence is the same for all programs. setting program aborts and a corresponding message is output.. Return to normal displays.VDB INTECONT PLUS Calibration Functions There are 3 setting programs designed to ease initial calibration and recalibration.-vs) or B 05 (Nominal Speed) (regardless of whether scale operates with or without speed mesurement). Taring 3. Start program. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Taring TW c. TU f N Calibration Functions TW: Taring f N Gf Start setting program. Sequence: Display shows one of the setting programs. G TUf . Scroll CALIBRATION FUNCTIONS into lower display field and acknowledge. Program acquires the number of speed transducer pulses for one belt circuit and uses the number of pulses as belt circuit code for the following programs: a. 4. Running message Complete message If sensor is improperly recognized (sensor pulses measured do not correspond to parameter setting). e.. On principle. Normal deposits immediately recurring in normal operation need not be removed. Conveyor belt totally unloaded. contamination. the admissible correction amount of the zero setting program relates to the new reference value. Technische Redaktion BVED Setting Programs BV-H2215 GB 33 . Deselect Batching mode. Make sure scale operates in Volumetric mode.I/B Values flickers upon every belt circuit. Control prefeeder using the “START/STOP Feeder” function. : Acquire zero point deviation during operation. 0434 : E-PROG active (lower display) : . SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. LB : 56 s 1500 Imp Upper display : Lower display : Tare TW LB: v 0. 2. After taring. Taring : Upper display : Lower display : f N Belt speed mean value over total run time Pulses/belt circuit total Accept result and enter into Parameter D 06. service and maintenance. conveyor belt.095 m/s 451251 I/B The taring program acquires the weighfeeder’s zero point error over one or multiple integer belt circuits and uses value to correct current measuring result in normal mode. SELECT VOLUM. A corresponding hint is output automatically. Conditions The sequence is the same if feeder operates without speed measurement. Transmission to third parties and reproduction of this documentation are not permitted. the correction amount of the taring program is unlimited.) upon commissioning. For troubleshooting. Residual run time in seconds Added speed transducer pulses Program complete: >.INTECONT PLUS Error message : Program running: >..g. 3. Reject result. 4. program sequence slightly differs. Zero setting Special Messages: 1. START 2. Unlike the zero setting program. Acquire basic tare (weight of mechanical system. see “Commissioning/Belt Run Monitoring” item. . Attention! if belt is not running if Volumetric mode is not selected If a belt circuit sensor is present (M03 = YES). Clean mechanical scale system in weighing area. etc. taring program is identical with zero setting program. message “Sensor Error” is output and setting program aborts. VDB : 1. START 2.g.VDB INTECONT PLUS f Sequence: Gf TU f N Function distributor. Scroll “TW: Tare” into lower display field.e. 2 % 5 2. If deviation “dev. tare value can exceed 100%. BIC tare vectors are initialized along with taring program. for jammed material particles. e. i. If BIC is active (M05 = YES). Upper display: Residual run time in % of total run time Lower display: Continuously meaned tare in % of nominal belt load Program complete: >. N Start program. . Accept taring result and enter value into Parameter D 04. Special Messages: Abort at any time. Tare correction (D05) is set to zero. Dev. password (see “Calibration Functions”). if belt is not running if Volumetric mode is not selected Note: 1. scale not tared. 3. SELECT VOLUM.20 % Upper display : Deviation of tare value from previous taring operation in % of nominal belt load dev = +: tare increased dev = .45 % Tare 53. 3 5 2. 1. Calibration functions. TW: Tare Reject result. Related to nominal belt load. >. check mechanical scale system. 2.” exceeds 20 %. Program running: >. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. 9 0.: tare decreased Lower display : Mean value of total tare in % of nominal belt load Setting Programs BV-H2215 GB 34 Technische Redaktion BVED 0434 Transmission to third parties and reproduction of this documentation are not permitted. Deselect Batching mode. Technische Redaktion BVED Setting Programs BV-H2215 GB 35 . Platform Length (Parameter C 05) 3. 9 8 4 2 Upper display : Residual run time in % of total run time Lower display : Continuously meaned SET/ACT measuring result Conditions: 1.INTECONT PLUS Weight Check CW VDB Program running This program lets you check the INTECONT measuring range. Lower display : Mean value KOR of SET/ACT over total run time Start program. Load platform with a known check weight and acquire platform load mean value over one or multiple entire belt circuits. Since result is not acquired automatically. Check weight should amount to 30.. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Tare or set to zero. fN Exit program.yy kg 0434 Transmission to third parties and reproduction of this documentation are not permitted. No automatic correction takes place. INTECONT compares result with specified setpoint and displays value. START 2.100 % of nominal platform load Q0. password (see “Calibration Functions”) Upper display : Fictitious material amount fed over run time *. 4. 5. Apply check weight in provided location. Program complete >. 2. Abort at any time. Calibration function.34 kg COR 0. the two keys are equivalent. Q0 = q0 * Leff q0 = Nominal Belt Load (Parameter D 01) Leff = Eff. C W : 5 1 . Make sure scale operates in Volumetric mode. Special hints: 1. CW: 1200. ABORTED * if belt is not running (irrelevant) Lets you check scale zero point without check weight Display format: xxxxxxx. A corresponding hint is output automatically. 4 % S ET /ACT 0 .99915 Sequence: Gf TU f N Function distributor. Scroll “CW: Weight Check” into lower display field. >. Enter check weight into Parameter C 08.. 5. lever arms) and/or mechanical faults (misalignment. 6.1. Features: 1. Volumetric mode has no influence on simulation. Control magniture Y is routed to the outside. scale is cannot operate in normal mode. : Event message S7 In upper line. password (see “Calibration Functions”). distorsions). SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. belt inclination not exactly known.01 Scale OK.95 or KOR > 1...VDB INTECONT PLUS Evaluating result: Error < 1 % Error < 5 % Error > 5 % : : : Simulation Mode KOR = 0.05 Enter KOR value into Parameter D 02 . 0434 Setting Programs BV-H2215 GB 36 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted.g. All control inputs and outputs operate normally. KOR = 0. All operating functions can be performed. Calibration functions. so that check program will indicate same error quotient KOR after check. Control circuit internally closes. Start program. controller controls feed rate actual value for setpoint. This makes good sense only if parameter has not yet considered result of check using material. Function can be cut off in the same way (STOP Simulation). The Simulation Mode lets you check all scale functions without material at the time of commissioning. KOR < 0. During simulation..95.. Gf TU f Display Check does not consider Parameter “Span Correction" D 02. no further action required. Function distributor. Scroll “START Simulation” into lower display field.05 Multi-percent deviations suggest wrong data input (e. 2. .1. the “=” symbol flashes. 4.99. 3. Belt load and speed measurement are active. e. time remains stored for min. Abort at any time. password (see “Calibration Functions”). and second. minute.INTECONT PLUS VDB Set Time Unlike the other programs. hour. Scroll “Set Time” into lower display field. Gf TU f N 0 3 f Function distributor. day. date and time can be changed in Start and Stop states of scale and be read off under SERVICE VALUES. calibration functions. After power failure. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. 5 days.g. When seconds have been acknowledged. Enter year. Call menu. Technische Redaktion BVED Setting Programs BV-H2215 GB 37 . Acknowledge every input. new date is acquired. O Delete digit entered last. 0434 Transmission to third parties and reproduction of this documentation are not permitted. month. Complete date is displayed for some seconds. 03. . SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.VDB INTECONT PLUS This page left intentionally blank 0434 Setting Programs BV-H2215 GB 38 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. K : 1 Condition Monitoring 4. Message S4 8. I+ : DI = 1 1 1 1 1 + 0 “1” = Contact closed “0” = Contact open Inputs 4 + 5 on option card “N” = No option card TU Move through service values. Message H4: “L/C Input > MAX” is output. “1” = sensor covered. 3.K: 0 1 EL = 22 h Version number Hardware version (no option card) (option card available) Voltage ON-time Monitoring: Parameter K 01. aw = 30. Call does not affect weighing functions. Date and time 9. VDB Service Values The Service table includes detailed system information. VDB 20600-00 3563 HW = 1 Opt. Inputs 6 + 7 are designed as Namur inputs (belt sensor. Tacho = 96. “+” short-circuit.988 % Load on load cells related to total of load cell rated capacities. Relay outputs switching conditions Speed transducer input frequency Frequency should range between 0. Inputs switching conditions Call SERVICE VALUES function and start. Technische Redaktion BVED Service Values BV-H2215 GB 39 . I +: DO = 1 1 1 0 0 0 0 0 “1” = Contact closed “0” = Contact open Inputs 4-8 on option card “N” = No option card : Totalization ON : Parameter K 03. If value exceeds 100%. “0” = sensor free GTf Displays: 1.6 Hz 5. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. 6. 2.04 and 3000 Hz. load cells are overloaded. tachometer) N Return to normal displays. From 110 % onward. 7. “-” cable breakage..INTECONT PLUS 8. O Z1 = ED = 19 h ON-time of scale and conveyor belt 1500100 kg Opt. Message S3 10. 0434 Transmission to third parties and reproduction of this documentation are not permitted. AO1 = 4.S. Increase weighting of smallest display digit of Counter 1 (Parameter B 07). If belt sensor is properly mounted.01 * vs-Char. INTECONT PLUS 17. wz = 1.S. pulse frequency is higher than 10 Hz. R_wz = 300 ohms Slip s = 0. AI = 12. Belt Drift tr = 0.00 mA Output current of analog output 2 (on option card) Value is acquired before belt influence compensation and delay for shift to point of discharge. : Parameter M13. counted after command “Reset Counter 1".VDB 11. 15. If value “CS_b” is unequal to “CS”.12 cm The arrows indicate the direction of drift. 23.25 % 21. Condition: Monitoring : See “Slip” Parameters M09-M12. sensor area on conveyor belt (M04).883168 mV/V Measured pulses of sensor area. = 0. Contact the Schenck Service.5 * Sensor length * 0. bic = 2. Messages C3 and C4 CS_b = 48149 Check sum cyclically recomputed. vap = 0. If value keeps exceeding zero. delayed by shift to point of discharge (CPD) 12. Message C8 Monitoring ZE = 53 Pulses output across pulse output for external totalizing counter. a serious fault is given. Value Unnormalised output value of load cell amplifier with belt influence compensation (BIC) active 13 Condition: See “Slip” 18. 22. ZO = 1 Pulses still to be output.34001 mV/V Imp. Load cell resistance value Condition AO2 = 10. Pulses of sensor area Imp. 0434 Service Values BV-H2215 GB 40 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. = 386 Input current of analog input 16. the following value should result: Unnormalised output value of load cell amplifier. CS = 48149 Check sum of scale software 24.54 mA Change in belt length in % of total belt length (Parameter D 06).15 mA Output current of analog output 1 Unnormalised output value of load cell amplifier (Gross) 14. : Belt sensor active (M03). . SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. 20.383257 mV/V 19. Qun = 5. BIC-E = 5 Counter reading indicating faulty BIC circuits not entered into tare vectors 0434 Transmission to third parties and reproduction of this documentation are not permitted. Technische Redaktion BVED Service Values BV-H2215 GB 41 . VDB Y = 4. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.133 kg/m Belt load before linearization 27 BIC-N = 27 Counter reading indicating how often BIC sensor has been recognized 28.59 mA Controller output 26.INTECONT PLUS 25. VDB INTECONT PLUS This page left intentionally blank. 0434 Service Values BV-H2215 GB 42 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. . 2.g. Scroll PROGRAMMING into lower display field and acknowledge. Values differing from default are identified by a * before the block letter..INTECONT PLUS 9.g. e. Enter password 07734. Technische Redaktion BVED Parameterization BV-H2215 GB 43 . nominal feed rate. However. and. The default values can be loaded using sub-function “Load Default Parameters”. Parameter menu can be recalled without password input. . within a block. Identification The parameters are organised into function blocks A. and value. During parameter input.. display formats).0 kg/h N Return to normal display.g. VDB Parameterization General Information There are two types of parameter: Selection parameters Parameters are variable characteristics or data used to match INTECONT to the application. Select ENTER PARAMETER function. e. Call Parameter Menu G TUf TUf Bf Call function distributor. For apr.. etc. display filters. 2 min. Numeric parameters Enter numeric value. Dialog Behaviour Block: A Nominal Feed Rate B02 1000. These are proven suggestions and can normally used as defined. Display shows title of first parameter block. B. e.. Display units and format Limit values Nominal and calibration data. Some parameters can be set in accordance with requirements (e. WARNING.g. 0434 Transmission to third parties and reproduction of this documentation are not permitted. name number 1. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. only parameters with no influence on measurement. all functions are maintained. 3 . should be changed. Default Values All parameters are preset with default values. ALARM. during operation. others have to be taken from Spec Sheet supplied. described by Let you select from various options. up and down. Acknowledge input. OFF key “0" is always active. Parameter Number f O N Prepare input. Go to the left (4) or to the right (6).. Return to block titles. Scroll desired value into lower display field. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.. .... Next parameter is displayed. Delete digits... 2.VDB INTECONT PLUS Select Parameters Enter Parameters P TU 1.. Parameter number flashes.. Abort input. Block letter flashes.0 kg/H TU f NN Move through parameter numbers within a block.. Select block. ON key ”I" only if parameter input is complete.. B . Selection parameter: value flashes. Nominal Feed Rate B02 10000.Enter value using number keys. 0434 Parameterization BV-H2215 GB 44 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted.. Block Letter Rated Data Block: B 46 TU f B9 Move through blocks A. see “Hardware Configuration”.. Move through parameter numbers independent of block (UP only). Numeric parameters: Feature . Return to normal mode... Display shows parameter selected last.. INTECONT PLUS VDB Hardware Configuration Load Default Parameters When parameterising the hardware. call DEFAULT PARAMETERS. the unit is firmly set to I+. f Select PROGRAMMING function. Transmission to third parties and reproduction of this documentation are not permitted. channel and level. Function is protected by password and YES/NO prompt. fieldbus or digital input (DI) can be selected. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. The unit is firmly set to I+. Alternatively. channel and level must be indicated or not. additionally indicate channel and level (see table above). Sample: Parameter B06 “START Source" determines from where the scale is started. Source Unit Channel Level FB Attention! All changes to parameters and calibration values get lost. Technische Redaktion BVED Parameterization BV-H2215 GB 45 . The table below will assist you in configuring the hardware. With “Analog Input” (AI). Lets you load the default setting. channel and level to be indicated. “Speed” (v) and “Not Assigned” (—) no additional input is required. LO DO I+ DO1-DO8 HI. with “Fieldbus” (FB). DI On standard the scale is started from the INTECONT keyboard. the source determines whether unit. Description Source B06 START Source OP Alternatives FB. Power Failure Parameters remain stored for an unlimited period of time. LO AI I+ As you can see. If DI is the desired source. G B1 OP v — DI I+ DI1-DI7 HI. “Operator Panel” (OP). “Digital Inputs” (DI) and “Digital Outputs” (DO) require unit. 0434 4 6 Keys 4 (go to the left) and 6 (go to the right) let you shift between source. YES = 1 NO = 0 Acknowledge selection. DI7 HI 10000.00 Grad 10.000 kg W1 (B 01) NO OP Printer Setting 9600 YES 72 Transmission to third parties and reproduction of this documentation are not permitted. Results 27.0 % V W1 (H 03) 2 % Io W2 (E 05) BLOCK G Filter Setting 01 02 03 04 05 06 3.000 kg 0. Value L/C Rated Cap.quant.VDB INTECONT PLUS 05 06 Parameter Overview BLOCK A ElevationAO 2 Limit Value AO 2 Dialog Behaviour BLOCK F 01 02 Language Units BLOCK B 01 02 03 04 05 06 07 08 09 10 11 12 13 Feed Rate Unit Nominal Feed Rate Tacho Source vs Charact.t ———.0 s 3. Eff.0 s 3.0 % Io W1 (H 01) 60.0000 0.00 mA 20.0 s 3.00 kg/m 0. Batch Tolerance Out of Tolerance AUTO Print Batch Source BLOCK J 01 02 03 Baud Rate Print Event Print Page Length dditional device NO 1.00 kg/m 1000000 I/B Analog Output Y 4.00 mA 20. FMZ 2 Unit FMZ 3 Unit BLOCK C 01 02 03 04 05 06 07 08 Belt Circuit No. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Adaption fact.000 kg 0.0 % Q W1 (L 02) 120.Time BLOCK H A 01 02 ZDO Active ZDO Limit BLOCK I 01 02 03 04 05 06 09 b.0 s 2.00 30.0 s I Display I Analog Output Display V Display L/C FILTER Afterfl.Lenth Lever Ratio Angle a Wirk. 0434 .500 m 1.coast-down time Batch corr.00 mA ENGLISH SI Rated Data ——— kg/h 10.00 I/m 0.t 0 ms ———.t Calibrating Data 1. Platf.78 kg/m 1.5 100000.0 s 3. Val.0 s 1.00 % Q Batch Mode 3s 0. Belt Circuit Time L/C Charac.00 kg/m 0.0000 0.Check Weight BLOCK D 01 02 03 04 05 06 Nominal Belt Load * Span Correction Total Tare Basic Tare N Tare Correction T Belt Circuit Char BLOCK E 01 02 03 04 Source AO 1 Elevation AO 1 Limit Value AO 1 Source AO 2 Parameterization BV-H2215 GB 46 4. Nominal Speed START Source P-Source Prel EXT.0 % Q W1 (H 02) 5.1000 m/s OP OP NO YES ———.0000 t/h DI I+.00 mA I Technische Redaktion BVED 01 02 03 04 05 06 07 08 09 10 11 12 13 14 Value for I MIN Event Class I MIN Value for I MAX Event Class I MAX Value for Q MIN Event Class Q MIN Value for Q MAX Event Class Q MAX Value for V-MIN Event Class V-MIN Value for V MAX Event Class V MAX Stand-By Limit Stand-By Limit Values 5.0000 mV/V 60. ACTIVE WZ Active FMZ1 Unit FMZ 1 Pulse Dur.0 % Io W1 (L 01) 120.000 kg Calibrat.0 % V W1 (L 03) 120.. Run.-Error Host Address Resolution Word sequence Physics Baud Rate Format Data FLOAT-format Physics Baud Rate Format Data Address FLOAT-format Configuration Address Baud Rate Configuration Byte sequence Word sequence WEB coding DHCP IP-Address 1 IP Address 2 IP-Address 3 IP-Address 4 Net Mask 1 Net Mask 2 Net Mask 3 Net Mask 4 Gateway 1 Gateway 2 Gateway 3 Gateway 4 Byte sequence Word sequence Configuration 0434 Transmission to third parties and reproduction of this documentation are not permitted.00 % LB NO DI I+.High I:std/L:std XML NO 192 168 240 1 255 255 255 0 192 168 240 0 High-Low I:std/L:std FIXED 1 VDB BLOCK M 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 CPD Active Platf. DEV.DEV.00 % LB W1 (C 08) — — — — Events A (E 01) A (S 01) A (C 02) A (E 02) W1 (E 03) A (C 01) W1 (S 02) A (H 04) A (L 04) W2 (S 07) W1 (S 08) CONTROLLER STANDARD 0.ELEV. Maintenance Int. LOWER LIMIT UPPER LIMIT CONTR. EL.00 cm A (C 03) 2.0 Uml Parameterization BV-H2215 GB 47 . Fieldbus *MODBUS 10 s * W2 (S 09) 1 4096 I:std/L:std * RS232 * 19200 * 8-O-1 SIEMENS-KG RS422 9600 8-E-1 16 IEEE FIXED-1 16 125K FIXED-1 Low . BLOCK L 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 L 22 L23 L24 L25 L26 L27 L28 L29 L30 L31 L32 L33 L34 L35 L36 L37 L38 Protocol Type Host timeout Comm.MAGN. STR-Meter Event Maint.40 cm 12.02000 mA/% 1.0 Uml 0. Deviation factor CONTR. Event Maint. DEVIATION CONTROLLER LTD.00 cm 0.0 % 1. 3000 h W1 (S 04) 3000 h W1 (S 03) Comm. Maint. TIME MAX.DI6 HI NO 8. POSITION AT STOP START-UP CLEARANCE Technische Redaktion BVED Scale Monitoring NO 0.Length Belt Sensor Activ Source Sensor BIC Active Sensor Length Sensor Width Sensor Offset BELT DRIFT BELT DRIFT EVENT BELT SKEW BELT SKEW EVENT Slip Limit Slip Event DO BELT DRIFT DO Belt Skew DO Slip Freeze BIC BLOCK N 01 02 03 04 05 06 07 08 09 10 11 Power Failure Memory Error Tacho Input Namur Err.INTECONT PLUS BLOCK K 01 02 03 04 Maintenance Elec.00 cm W1 (C 04) 4.00 mA 20.00 cm 3.0 s 3. Tacho Namur Err Belt L/C Input No Release L/C Input MAX L/C Input MIN SIMULATION ACTIVE SETPOINT LIMITED BLOCK O 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 CONTROLLER TYPE P-COMPONENT I-COMPONENT CONTR.0 s 20. DEV. CONTR.0 s 5.FILTER CONTR.Dis.00 mA 0. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.0 W1 (B 02) W1 (B 03) 0.00 mA 0 0. DO6 DO I+.00 mA NO Qconst 0.00 % Q 100.-I3 Lin.-S2 Lin.VDB 16 17 18 19 20 21 22 23 24 25 26 ZERO SETPOINT SETPOINT RANGE STORE VOLUMETRIC MODE BYPASS SETPOINT FILT. T1 SETPOINT FILT.DI1 HI — — — Release DI Stop batch DI Ackn.00 % Q 75.-I2 Lin.-I4 Lineariz.00 % Q 75.00 % Q 50.-S3 Lin.DO5 — HI HI HI HI HI HI HI Technische Redaktion BVED 0434 Transmission to third parties and reproduction of this documentation are not permitted.DI1 HI — DI I+.DO2 — — — — — — — DO I+.0 s 0. T2 SET/ACT COMPAR. Format Data Connection MODBUS Idle Time Comm.00 % Q 100. error BLOCK Q Digital Inputs 01 02 03 04 05 06 DI I+.0 s W-X I NO NO BLOCK S 01 02 03 04 S05 S06 BLOCK P Linearization 01 02 03 04 05 06 07 08 09 10 NO 25.DO3 DO I+. SET/ACT SOURCES ADAPTATION 1 ADAPTATION 2 INTECONT PLUS 0. . Mode Parameterization BV-H2215 GB 48 Station address Physics EasyServe Baudr. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.-S4 Lin.-S1 Lin.-I1 Lin.00 % Q 50.00 mA 0.DO7 DO I+. Events DI Volumetric ON DI Volum.DO4 DO I+. Sync. DI Start BLOCK R 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 DO ALARM DO Prefeeder ON DO Feeder ON DO I-MIN DO I-MAX DO Q-MIN DO Q-MAX DO v-MIN DO v-MAX DO Batch active DO Full feed DO Dribble feed DO Feeder ON DO Deviation DO Volum.00 % Q 25. EasyServe 1 RS232 19200 8-O-1 serial 4ms Digital Outputs DO I+.00 % Q W2 (B 09) Linearization ON Lin.DO4 DO I+.00 mA 20. Val...1000000.---.0.. Range: 1.-. * identical American SI unit Conversion* lb t f inch kg t m cm 1 lb = 0..INTECONT PLUS VDB Block A : Dialog Behaviour A 01 Language Range: DEUTSCH ENGLISH* AMERICAN ENG* FRANCAIS ESPANOL ITALIANO A 02 Units Default: DEUTSCH Range: SI NON-SI Default: SI Lets you change over displays and parameter inputs from SI units to American units. Nominal speed B 05 is used for computation.- t/h t/h t/h t/h kg/h kg/h kg/h kg/h Rated Data B 03 Tacho Source Default: . .0 I/m Only DI7 can be used.-.3048 m 1 inch = 2.---.. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.2300000.-----------.kg/h Range: DI — “ — ” cuts off belt speed measurement.. Technische Redaktion BVED Parameterization BV-H2215 GB 49 .0 t/h Default: 10. Reference for limit values and service displays Transmission to third parties and reproduction of this documentation are not permitted.g.0001.. Selection holds for all displays. this would change the run times of setting programs... kg/h Block B : B 01 Feed Rate Unit Range: ---------..0 t/h Default: DI (DI7) Default: 10 000.453593 kg 1 t = 0. B 02 Nominal Feed Rate Range: 0434 0. event messages and parameters. B 04 vs Charact...54 cm * also applicable to compound units. Number of speed transducer pulses per belt meter Exception: B 03 = — Never change characteristic value vs.0 I/m Determines feed rate display format. e.907185 t = 2000 lb 1 f = 0.. 0434 Parameterization BV-H2215 GB 50 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. . Parameter B 05 determines accuracy. remove START signal and re-apply. If scale operates without speed measurement.. B 06 START Source Range: OP FB DI Default: OP Note To start/stop totalization. You can also use any other free digital input. Dialog function “Keyboard Mode” lets you change over from selected source to keyboard.1000 m/s Reference for limit values. no release is required.. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. value should be accurate to some percent. i.e. and vice versa. if scale fails after Alarm. Digital input operates edge-controlled. If BIC and/or VAP is used (Parameter Block M).50. there is no single solution: OP FB DI : : : G06 defines the totalizing counter tracking time.VDB INTECONT PLUS B 05 Nominal Speed Range: 0.-” .0 m/s Default: 0.001. Default value is DI3. From INTECONT keyboard Via fieldbus interface Using digital input. If Parameter “Release” Q01 is set to “. batch setpoint can be preset from keyboard and/or fieldbus. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Technische Redaktion BVED Parameterization BV-H2215 GB 51 .INTECONT PLUS B 07 P-Source Range: OP FB AI B 08 Prel EXT. ACTIVE Default: OP Feed rate setpoint can be preset from the following sources: OP FB AI : : : VDB Range: NO YES Default: NO Percental evaluation of external setpoint via keyboard. Independent of B07. 0434 Transmission to third parties and reproduction of this documentation are not permitted. Parameter is effective only if B 07 is set to AI or FB . From INTECONT keyboard Via fieldbus interface Via INTECONT analog input The “Keyboard Mode” dialog function lets you change over from selected source to keyboard and vice versa. however.. If no external counter is present. Pulse weighting corresponds to the smallest display digit of counter 1 (Parameter B10).kg Default: ....t .... Output frequency at nominal feed rate: PNENN = nominal feed rate in kg/h or t/h Zmin = smallest display digit of counter 1 (B 10) in kg or t Select Zmin (B10) so that f does not exceed 10 Hz. B 10 FMZ 1 Unit Range: ------... for counter 3 0434 Parameterization BV-H2215 GB 52 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted..t -----. All pulses not yet output are deleted.. set Parameter B11 to 0.kg .t ---... B 12 FMZ 2 Unit As with B10.. Internally.. .--.. D 01 = B 02/B 05 Note : Set tare values D 04 and D 05 to 0. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Range: Default: YES “NO” cuts off belt load measurement. Service value wz continues being acquired....-.t 0...... pulse duration B11 should be smaller than 1/f .. batching values and pulse weighting for external counter. however. .t ----. ....1000 ms Default: 0 ms Length of external counter output pulse.. Furthermore.VDB INTECONT PLUS B 09 L/C Active Range: YES NO B 11 FMZ 1 Pulse Dur. B11 < 10 ms : Pulse output is blocked..t *10 ----t *100 ... B10 determines the display format for counter 1.kg ..kg . .. belt load Qo = P0/V0 8 (computed from nominal values) is active.. for counter 2 B 13 FMZ 3 Unit As with B 10.. Technische Redaktion BVED Parameterization BV-H2215 GB 53 . the time of one belt circuit is selected. Taring.2.50. Weight Check.0 kg C 08 Eff. lever ratio is always 1.001.220000.9999 mV/V Default: 2 mV/V 0..00 Determines run time of setting programs (Zero Setting.. Platf. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Load cell characteristic value (transmission factor) C 04 L/C Rated Cap.0 kg Default: 10.000 m Default: 0.000 kg Total of load cells rated capacities..22000.INTECONT PLUS VDB Block C : Calibrating Data C 01 Belt Circuit No.. Range: 0. Range: 0.0 s Determines measuring time of calibration program “Imp/Belt”. Length Range: 0.0100...0000 Default: 1. Val.9999..1000. Check Weight Default: 60.9.. Angle of longitudinal scale axis if load cell is mounted vertically to belt..100 C 06 Lever Ratio Default: 1. Range: 0. Range: 1. C 05 Eff. C 07 Angle a Range: C 03 L/C Charac. With weighing modules with leaf spring parallel guidance.5000.0..). Range: 0..0 s Default: 30...500 m Effective length of weighing platform 0434 Transmission to third parties and reproduction of this documentation are not permitted. Pivots count as load cells.00 degr...000 Lever ratio between force transducing weighed idler and load cell Q = Platform load F = Load cell load C 02 Belt Circuit Time Range: 1. etc.0.60 Grad Default: 0.000 kg Material load on platform simulated through check weight. Normally.01.. 00 kg/m Total tare = basic tare + tare correction D 04 Basic Tare N No input required max. D 02 Span Correction Range: 0. .5000. No input required max. 10000 kg/m Default: 0. D 05 in manual.VDB INTECONT PLUS Block D : D 01 Nominal Belt Load No input possible Calibrat. +. D 03 Total Tare No input possible D 06 Belt Circuit Char Default: 0. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.. Determines run times of setting programs.0000 Proportionally influences belt load q measurement q(corrected) = q(measured) ∗ D 02 Function: Correction of measuring system through check with material.00 kg/m Result of taring program Attention! If you enter Parameters D 02 . Divided by Parameter B 04 (Characteristic Value vs) belt length in m results. 0434 Parameterization BV-H2215 GB 54 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted.2.0000 Default: 1...00 kg/m Computed from nominal values B 02 and B 05 Result of zero setting program Reference for limit values and zero setting program Every taring operation set Parameter D 05 to 0.1000 kg/m Default: 0.78 kg/m No input required max. 9E6 Default: 1000000 I/U Result of basic calibration program “Imp/Belt”. Results D 05 Tare Correction T Default: 27.. enter D 02 first. P and V of 0%.00 mA Output current for values I. Filters: Parameters G 02. O04 E 02 Elevation AO 1 Range: 0. G 04. G 04. P. P and Xd are set to the elevation value. P and V of 100 % E 04 Source AO 2 Range: I (feed rate) Default: I Q (belt load) V (belt speed) Xd (deviation) Y (control magnitude) P (setpoint) One of these values can be output in analog fashion. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.. G 05. outputs for I. 3) If scale is stopped. zero point is between elevation and 20 mA (see diagram and formula). With Q and V. V. parameter is irrelevant. O04 0434 Transmission to third parties and reproduction of this documentation are not permitted. 1) Maximum output current is 20 mA.00. Xd Xnenn = nominal value Note: Default: 4. Q. measurement value is output. With deviation Xd. Technische Redaktion BVED Parameterization BV-H2215 GB 55 .00 mA i = ELEV + (END . G 05..ELEV) X Xnom X = I..20.INTECONT PLUS Block E : VDB Analog Output E 01 Source AO 1 Range: I (feed rate) Default: Y Q (belt load) V (belt speed) Xd (deviation) Y (control magnitude) P (setpoint) One of these values can be output in analog fashion. With control magnitude Y. E 03 Limit Value AO 1 Range: 0.00 mA Output current for values I.00.1000.. Q. 4) With control magnitude Y. 2) Minimum output current corresponds to elevation E 02. parameter is irrelevant. Q. Filter: Parameters G 02.00 mA Default: 20. . With control magnitude Y. E 06 Limit Value AO 2 Range: 0.. P and V of 0%. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights..1000. 0434 Parameterization BV-H2215 GB 56 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted.00.00 mA Default: 20.00 mA Output current for values I.20.VDB INTECONT PLUS E 05 Elevation AO 2 Range: 0. P and V of 100% For explanations and comments.00.. Q.00 mA Output current for values I. With deviation Xd..00 mA Default: 4. Q. parameter is irrelevant. see Parameter E03. zero point is between elevation and 20mA (see diagram and formula). 0 % Q Reference: Nominal belt load D 01 F 03 Value for I-MAX Range: F 08 Event Class Q-MAX -10.INTECONT PLUS VDB Block F : Limit Values If measurement values exceed their MIN/MAX limits. H3).0 % Q WARNING 2 WARNING 1 IGNORE ALARM Default: WARNING 1 H1 Default: WARNING 1 F 09 Value for V-MIN Range: -10.0 % Q Reference: Nominal belt load D 01 Range: WARNING 2 WARNING 1 IGNORE ALARM Default: WARNING 1 0434 Transmission to third parties and reproduction of this documentation are not permitted..0 % V Default: 5..0 % I F 10 Event Class V-MIN L3 Default: 60.200.200. F 04 Event Class I-MAX Range: WARNING 2 WARNING 1 IGNORE ALARM -10... F 06 Event Class Q-MIN F 01 Value for I-MIN Range: -10.200.0 % I Range: Reference: Nominal feed rate B 02. a corresponding event message is output (L1.0 % Q Default: 120....0 % V Reference: Nominal speed B 05 F 05 Value for Q-MIN Range: H2 Default: 120. Monitoring starts 10 s after start-up. H1. F 02 Event Class I-MIN Range: WARNING 2 WARNING 1 IGNORE ALARM WARNING 2 WARNING 1 IGNORE ALARM L2 Default: WARNING 1 L1 Default: WARNING 1 F 07 Value for Q-MAX Range: -10.200.. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.. L3....0 % I Default: 5.0 % I Range: Reference: Nominal feed rate B 02.. Technische Redaktion BVED Parameterization BV-H2215 GB 57 ..200. 0 % V Reference: Nominal speed B 05 F 12 Event Class V-MAX Range: F13 WARNING 2 WARNING 1 IGNORE ALARM H3 Default: WARNING 1 Stand-By Limit Range: 0..0 % V Default: 120.100 %I Default: 2 % Reference: Nominal feed rate B 02 Message : E5 in accordance with event class F 16 Cuts off belt drive and prefeeder (not scale) with setpoints < F13.200. Control magnitude is set to the value of Parameter O 12. Changeover to Stand-By mode is delayed by 3s. . F 14 Stand-By Range: WARNING 2 WARNING1 E5 Default: WARNING 2 0434 Parameterization BV-H2215 GB 58 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights..VDB INTECONT PLUS F 11 Value for V-MAX Range: -10. switchback takes place immediately... abrupt change of signal.600... G 03 Q Display Range: 0.0 s Default: 3.0. Long times lead to a stable but slowly refreshing display.0 s Feed rate analog output All filters are of the first-order type (exponential).0 s Default: 3.0 s Belt load display G 04 V Display Range: 0.2000.0.. Time Default: 3.0s Default: 1.....600. approx. 2/3 of full scale are reached after set time.0 s Applies to all functions and displays referring to belt load Transmission to third parties and reproduction of this documentation are not permitted.0 s Belt speed display G 05 L/C Filter Range: 0434 0.600.0.0. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.0 s Feed rate display 0.. Technische Redaktion BVED Parameterization BV-H2215 GB 59 .INTECONT PLUS Block G : G 01 I Display 0.0 s The time totalization goes on after scale stop G 02 I Analog Output Range: Filters Q = belt load I = feed rate V = belt speed Range: VDB Default.600.0 s Default: 3..0 s G 06 Afterfl. 3.600.e. i....0.0 s Range: 0.0. No symbol appears on display. H 02 ZDO Limit Range: 0. .0.VDB INTECONT PLUS Block H : Additional Devices H 01 ZDO Active Range: NO YES Default: NO Activate Zero Drop Out system (see H 02).. 0434 Parameterization BV-H2215 GB 60 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted.00 %Q Reference: Nominal belt load D 01 If ZDO is activated and belt load falls below set limit. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.10..00 %Q Default: 1. feed rate measurement and totalization are suppressed. . Range: WARNING 1 WARNING 2 ALARM IGNORE Default: WARNING 1 If limit value I 04 is exceeded...2200000. Note: Out of Tolerance B1 Urwert: 0.0 Default: 0.5 Start of coast down time is adapted automatically so that the system better fits the situation upon next batch. Technische Redaktion BVED Parameterization BV-H2215 GB 61 . 0434 Transmission to third parties and reproduction of this documentation are not permitted..error *I03 I 03 = 0 : no adaption I 03 = 1 : full adaption Intermediate values cause a filtered adaption which is preferable in plants with unprecise repeatability.1..quant. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.0.. I 03 Adaption fact.INTECONT PLUS Block I : VDB Batch Mode For detailed batching sequence. Range: 0.0 kg Default: 100000. Check takes place after completion of batch. I 02 Batch corr..000 kg Reference: Batch setpoint Admissible deviation from setpoint. I 01 B.000 kg Set I 02 to 0 at the time of commissioning.coast-down time Range: 0. feed rate setpoint moves towards 0 regardless of setpoint source.3600s I 04 Default: 3s If coast down time is reached. see DETAILS chapter.. Batch Tolerance Range: 0.±1 000 000 kg Batching error I 02 can be used for correction of next batch (see Parameter I 03).0. event message B1 is output .000. I 05 Range: 0. I02(new)= I02(old) . 0434 Parameterization BV-H2215 GB 62 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted.03 Batch setpoint Batch setpointt Counter 1 Counter 2 16:20:16 200 kg 205 kg 31779 kg 32 t Events B1 Out of Tolerance H2 Load > MAX I 07 Range: OP FB l I05 F08 Batch Source OP FB Default: OP : Enter batch setpoint from INTECONT keyboard. NO: Default NO Batch Report 06.VDB I 06 INTECONT PLUS AUTO Print Range: NO YES YES : Autmatic printout after every complete batch Batch report can be printed only using control menu. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. .03. : Batch setpoint is set via fieldbus interface. INTECONT PLUS Block J : J 01 Baud Rate Range: 2400 4800 9600 19200 38400 VDB Printer Setting J 03 Print Page Length Default: 9600 Range: 9. Printer is initialized upon change of parameter or power-up. Technische Redaktion BVED Parameterization BV-H2215 GB 63 .97 11:45:21 L2 W1 --> Load < MIN 30..09. J 02 Print Event Range: YES NO YES NO Default: YES : Print event automatically upon occurrence and removal : No printout 30..127 lines Default: 72 lines Page length for printout of batch report Speed of transmission to printer Line spacing is always 1/6 inch.97 11:59:01 L2 W1 -->Load < MIN 0434 Transmission to third parties and reproduction of this documentation are not permitted.09. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. .VDB INTECONT PLUS Block K : K 01 Maintenance Elec. 0434 Parameterization BV-H2215 GB 64 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. message S4 is output.... The total of conveyor belt run times exceeds time K 03. message S3 is output. K 03 Maint.10000 hrs Maintenance Int. If a time interval has elapsed. K 02 Event Maint. Range: 0. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. K 04 Event Maint. EL. Range: WARNING 1 WARNING 2 IGNORE S4 Default: WARNING 1 The total of power ON-times exceeds time K 01.10000 hrs Default: 3000 hrs Message: S3 (K 04) Alerts you on maintenance work to be effected as a function of conveyor belt run time. . If a time interval has elapsed. STR-Meter Range: 0. Run Default: 3000 hrs Message: S4 (K 02) Range: WARNING 1 WARNING 2 IGNORE S3 Default: WARNING 1 Alerts you on maintenance work to be effected as a function of voltage ON-time. MODBUS PROFIBUS DP DEVICENET MODBUS/TCP L 05 Resolution Default: NO Range: L 02 Host Timeout Default: 10s If timeout value exceeds zero. Error Host IGNORE W1 (WARNING 1) W2 (WARNING 2) A (Alarm) S9 Range: Default: I: std/L: std L 07 Physics RS232 RS 422 RS 485 Default: RS 485 Sets interface physics for Modbus L 08 Baud Rate Range: L 04 Address 1... L 03 Comm.. Eligible protocol variants. “COMP” identifies the compatible protocols. Range: 0. Every protocol requires an optional interface card to be present. “I” stands for IEEE-754 values (floating point values) “L” stands for 4-byte integer values “std” does not swap the word sequence.. Range: Default: 4096 L 06 Word Sequence Range: Range: 1. S5-BCC COMP.. Fieldbus Default: 1 2400 4800 9600 19200 38400 Default: 9600 Modbus baud rate Slave address for Modbus protocol. a message from host system is expected to arrive during set time..INTECONT PLUS VDB Block L : L 01 Protocol Type Range: NO MODBUS COMP. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.32767 Resolution of data for nominal value in Modbus protocol (integer format).254 I: std/L:std I: swp/L: std I: std/L: swp I: swp/L: swp Determines the word sequence within a data double word in the Modbus protocol. Default: IGNORE If no message is received during the time set by Parameter L02. 0434 Transmission to third parties and reproduction of this documentation are not permitted.600s Comm. Technische Redaktion BVED Parameterization BV-H2215 GB 65 . event message S9 “Data Link Host” is output. “swp” does. VDB INTECONT PLUS L 09 Format Data Range: 8-E-1 8-0-1 8-N-2 8-N-1 L 14 Address Default: 8-E-1 Range: 0.63 Default: 16 DeviceNet slave address Baud rate for S5 protocol L 13 Format Data Range: 8-E-1 8-0-1 8-N-2 8-N-1 Default: 8-E-1 L 18 Baud Rate Range: S5 data format (data bits ..126 Default: 16 Profibus DP slave address Modbus data format (data bits ...parity bit .stop bits) L 10 FLOAT FORMAT Range: SIEMENS-KG IEEE L 15 FLOAT FORMAT Default: SIEMENS-KG Determines representation of floating point values for S5 protocol RS 232 RS 422 Default: RS 422 Range: FIXED-1 FIXED-2 NO-PARA-ID PARA-ID Default: FIXED-1 Determines structure and size of process image (Profibus DP) L 12 Baud Rate 2400 4800 9600 19200 38400 Default: IEEE Determines representation of floating point values for Profibus DP protocol Sets interface physics for S5 protocol Range: SIEMENS-KG IEEE L 16 Configuration L 11 Physics Range: Range: Default: 9600 L 17 Address Range: 0. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.parity bit .. .stop bits) 125k 250k 500k Default: 125k DeviceNet baud rates 0434 Parameterization BV-H2215 GB 66 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. If XML is selected. “I” stands for IEEE-754 values (floating point values) “L” stands for 4-byte integer values “std” does not swap the word sequence. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. L 22 WEB Coding Range: HTML. NO Default: NO Determines how IP address shall be preset Determines structure and size of process image (DeviceNet) L 24 IP-Address 1 Range: 0-255 Default: 192 Lets you enter IP address in manual L 20 Byte Sequence Range: LOW-High High-LOW Default: LOW-High L 25 IP-Address 2 Determines byte sequence within a data word (DeviceNet) L 21 Word Sequence Range: I: std/L:std I: swp/L: std I: std/L: swp I: swp/L: swp Default: 168 Lets you enter IP address in manual L 26 IP-Address 3 Default: I: std/L: std Range: 0-255 Default: 240 Lets you enter IP address in manual Determines the word sequence within a data double word in the DeviceNet protocol.INTECONT PLUS L 19 Configuration Range: FIXED-1 FIXED-2 NO-PARA-ID PARA-ID VDB L 23 DHCP Default: FIXED-1 Range: YES. stylesheet determines data representation in browser. Technische Redaktion BVED Parameterization BV-H2215 GB 67 . XML Range: 0-255 L 27 IP-Address 4 Range: 0-255 Default: 1 Lets you enter IP address in manual L 28 Net Mask 1 Default: XML Defines type of web page coding. “swp” does. Range: 0-255 Default: 255 Determines subnet mask 0434 Transmission to third parties and reproduction of this documentation are not permitted. VDB INTECONT PLUS L 29 Net Mask 2 Range: 0-255 L 35 Gateway 4 Default: 255 Determines subnet mask Range: 0-255 Default: 0 Determines standard gateway address L 36 Byte sequence Range: L 31 Net Mask 3 Range: 0-255 Swaps user data word in byte sequence L 29 Net Mask 4 L 37 Word sequence Default: 0 Range: Determines subnet mask I: std/L:std I: swp/L: std I: std/L: swp I: swp/L: swp Default: I: std/L: std Determines word sequence during transmission of measurement values in IEEE-/LONG format. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Also swaps analog preset values. . L 32 Gateway 1 Range: 0-255 Default: High-Low Default: 255 Determines subnet mask Range: 0-255 High-Low Low-High Default: 192 L 38 Configuration Determines standard gateway address Range: L 33 Gateway 2 Range: 0-255 Default: 168 FIXED1. NO_PARA_ID. PARA_ID Default: FIXED 1 Not used with MODBUS/TCP Determines standard gateway address L 34 Gateway 3 Range: 0-255 Default: 240 Determines standard gateway address 0434 Parameterization BV-H2215 GB 68 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. FIXED2. 3.00 %LB Scale Monitoring —DI Default: DI (DI6) Digital input for belt sensor. No belt circuit sensor required. If you select “—” . Activate BIC (M05 = YES) 4. Technische Redaktion BVED Parameterization BV-H2215 GB 69 . 0434 Transmission to third parties and reproduction of this documentation are not permitted. Resolution is approx. Set M03 to YES. belt drift and synchronization of adaptive belt influence compensation BIC. BIC and belt run monitoring functions cannot be used.00 % LB Input: only required with CPD Active.. Run setting program “LB: Imp/Belt”. Val.00. 200. M 02 Platf. Function can be controlled using relevant service value..INTECONT PLUS VDB Block M : M 01 CPD Active Range: NO YES M 04 Source Sensor Range: Default: NO Start speed-dependent delay for shift of measurement to point of discharge (CPD). Starts adaptive belt influence compensation BIC. 2. enter M 06. Only DI6 can be used. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Length Range: 0. Conditions: Speed meter available and activated. M 05 BIC Active Range: NO YES Default: NO Default: 0.50.. Distance between mid weighing platform to material discharge point in % of total belt length LB. M 08. To start BIC: Dynamic tare component is removed upon start of supply voltage or change to: n n M 03 Belt Sensor Active n Range: NO YES Parameter M 05 “BIC Active” Parameter B 04 “vs Charact.” Parameter D 06 “Belt Circuit Char” Default: NO Belt sensor and sensor area on conveyor belt serve for acquisition of belt slip. Dis.. Brief instructions: 1. Tare. event message “Slip Error” C8 is output and digital output M17 “DO Slip” is set.00 cm Limit value for admissible belt drift. event message “Belt Drift” C4 is output and digital output M15 “DO Drift” is set.01. M 08 Sensor Offset Range: 400. . M 07 Sensor Width Range: 0. Monitoring as such can also be faulty. remedy fault.00 cm Admissible belt skew limit. this limits the maximum display range. 2.00..00 cm M 11 Belt Skew Range: 0.VDB INTECONT PLUS Action: M 06 Sensor Length Range: 0. Compensate higher differences by shifting of sensor (see “Commissioning” chapter).20 cm Length of sensor area in direction of belt travel.. 1.”.00 cm Width of sensor area Default: 4.. Therefore: Watch service values of belt circuit sensor. M 12 Belt Skew Event Range: WARNING 1 WARNING 2 Ignore Alarm C3 Default: Alarm New display = old display . However. M 13 Slip Limit Range: M 10 Belt Drift Event Range: WARNING 1 WARNING 2 Ignore Alarm see “Belt Skew” event C4 Default: WARNING 1 0.offset Conveyor belt runs too far off centre.. Clean head and tail pulleys.. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. If exceeded.... If exceeded..01.00 cm Default: 12..00 cm Offset can be used to correct zero point of belt run monitoring.400.. if need be.00 cm Default: 8.400.10.400..01.00.00 cm Default: 0.00 %LB Default: 2.400. Cause of event: Belt leaves specified tolerance zone. Scale is no longer operable.400.S.00 %LB Admissible change in conveyor belt length in % of total belt length..00 cm Default: 3. 0434 Parameterization BV-H2215 GB 70 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. See also Service Value “Imp. Action: M 09 Belt Drift Range: 0. If limit value is exceeded.01.. event message “Belt Skew” C3 is output and digital output M16 “DO Belt Skew” is set. Align belt. INTECONT PLUS M 14 Slip Event Range: WARNING 1 WARNING 2 IGNORE ALARM VDB C8 Default: WARNING 1 Specified limit value (M13) exceeded M 15 DO Belt Drift Range: DO Default: — — Digital output used to report belt drift M 16 DO Belt Skew Range: DO — Default: — Digital output used to report belt skew M17 DO Slip Range: DO — Default: — Digital output used to report belt slip M 18 Freeze BIC Range: DI __ Default: — If digital input is set. current BIC values are frozen. Technische Redaktion BVED Parameterization BV-H2215 GB 71 . 0434 Transmission to third parties and reproduction of this documentation are not permitted. This helps to protect acquired values from falsification upon heavily varying belt loads. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Frequency display (service value) is still active. Condition: B 03 = DI7 N 07 No Release N 04 Namur Err. Supply voltage is below 19V. Analog-to-digital converter of measuring amplifier is in saturation (see Service Value wz). Scale does not start automatically regardless of event class. 2. 3.VDB INTECONT PLUS Block N: N 01 Power Failure Range: ALARM WARNING 1 WARNING 2 IGNORE Events E1 Default: ALARM N 05 Namur Err Belt Sensor Range: WARNING 1 WARNING 2 ALARM IGNORE E3 Default: WARNING 1 Short-circuit or breakage of belt sensor cable (BIC). Error must be available for at least 3 s. . Load cell not (or improperly) connected. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. 0434 Parameterization BV-H2215 GB 72 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. Tacho Range: ALARM WARNING 1 WARNING 2 IGNORE E2 Default: ALARM Range: S2 WARNING 1 WARNING 2 IGNORE ALARM Default: WARNING 1 No RELEASE input signal Exception: IGNORE always releases scale Short-circuit or cable breakage Condition: B 03 = DI7 Namur errors set internal speed value to 0. C1 ALARM WARNING 1 WARNING 2 Default: ALARM 1. N 02 Memory Error ALARM S1 N 06 L/C Input No changes possible Range: Scale inoperable N 03 Tacho Input Range: ALARM WARNING 1 WARNING 2 Condition: M 03 = YES C2 Default: ALARM Input frequency exceeds 3000 Hz. INTECONT PLUS N 08 L/C Input > MAX Range: ALARM WARNING 1 WARNING 2 VDB H4 Default: ALARM Load on load cell exceeds 110 % of the total of load cell rated capacities (C 04). Technische Redaktion BVED Parameterization BV-H2215 GB 73 . 0434 Transmission to third parties and reproduction of this documentation are not permitted. N 10 Simulation Active Range: WARNING 1 WARNING 2 ALARM IGNORE S7 Default: WARNING 2 Simulation mode started N 11 Setpoint Limited Range: WARNING 1 WARNING 2 ALARM IGNORE Gravimetric mode : Volumetric mode: S8 Default: WARNING 1 Setpoint is limited to nominal feed rate (Parameter B 02) Limitation starts from values exceeding 3 * nominal value. Full scale: approx. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. 115 % with CSD load cells 160% with HBM load cells N 09 L/C Input < MIN Range: ALARM WARNING 1 WARNING 2 IGNORE L4 Default: ALARM Load on load cell has fallen below 3% of the total of load cell rated capacities. ... Parameters from O17 onward are set to default and faded out.60 000. corresponding functions are no longer active. Dev.0.KP = 0 : I controller TN is the reciprocal of integration constant KI. FEED type Reference: Nominal setpoint Exception: KP = 0 results in an I controller Never change Parameter O 01 during operation. Exceptions: 1. not for monitoring. big value = slow controller.: Control circuit..e.VDB INTECONT PLUS Block O: Controller O 01 Controller Type Range: STANDARD UNIVERS STANDARD : Attention: Default: STANDARD Controller is designed for a speed-controlled weighfeeder.00000 Default: 0. KP=TN= 0 : Controller output = elevation 0434 Parameterization BV-H2215 GB 74 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted.. O 03 I-Component TN Range: 0. TN = 0 : P controller I component is removed 3. Various controller systems can be realized.. ..0 s Default: 3. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.0 s Setback time TN is the time during which the I component causes the same control magnitude change as the P component. Set Parameters B 03 and B 09 to YES. O 04 Contr.0 s Default: 1.600. UNIVERS : All controller functions are available. Filter Range: 0. KI = 1/TN in %/(mA/s) 2. i.1000.0 s Filter for display and analog output of deviation. O 02 P-Component KP Range: 0.02 mA/% Fig. Range: 0.. Upon initial calibration.0 % Ref. Deviation Default: 20. For smaller setpoints.0 If deviation absolute value exceeds limit O06 for time O05. effective threshold always corresponds to Parameter O06.. Controller is temporarily limited. Check feed rate controller for proper setting (current limitation. Material flows irregularly or cannot be easily discharged..1.. Actual feed rate inadmissibly differs from setpoint for a period longer than specified time.00 mA Default: 0 mA Lower limit of controller control magnitude. Calibration error. Check external controller and motor cables. controller was set so critically that the slightest change to system characteristics can make system unreliable..0. Range: WARNING 1 WARNING 2 ALARM IGNORE B3 Default: WARNING 1 Event message B3 “Controller Limited” is output if control magnitude reaches upper response threshold O 11. speed range). At 100% setpoint.0 Default: 1. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. 2. : Nominal : feed rate B 02... Dev. There is no single cause: 1. Material handling error. Time Range: 0. Electronics fault.. O 10 Lower Limit Range: 0. O 09 Controller Ltd.0 s VDB O 08 Contr.0. event message B2 (O08) is output. Dev. 0434 Transmission to third parties and reproduction of this documentation are not permitted.100.0 s Range: See Parameter O 07 O 06 MAX Contr. Technische Redaktion BVED Parameterization BV-H2215 GB 75 . decrease threshold using Parameter O07.0.INTECONT PLUS O 05 Contr. or Nominal belt load D 01 :See Parameter O 07 Details Default: 5. 3. O07 = 0 : effective threshold = O06 * setpoint/nominal value O07 = 1 : efective threshold = O06 WARNING 1 WARNING 2 ALARM IGNORE B2 Default: WARNING 1 Maximum deviation exceeded.0 % O 07 Deviation Factor Range: 0.600. Action: Repeat this part of commissioning.20. VDB INTECONT PLUS O 11 Upper Limit Range: 0...20.00 mA O 14 Start-Up Default: 20.00 mA Upper limit of controller control magnitude. Upon inputs < 20.00 mA, limit depends on setpoint value. Range: 0.0...2.0 Uml Default: 0.0 Volumetric start-up cycle after start of scale. After set number of belt circuits, scale goes to Volumetric (uncontrolled) mode. “v” flashes on display O 15 Clearance Range: 0.0...2 Uml Default: 0.0 Volumetric clearance cycle after stop of scale. Material prefeeder immediately cuts off. After set number of belt circuits, belt stops. Clearance mode should be used only if prefeeder is controlled by the INTECONT. Examples: “v” flashes on display 1. Upper limit O 11 = 20 mA 2. Upper limit O 11 =10 mA 3. Upper limit O 11 = 0 mA O 16 Zero Setpoint Range: O 12 Contr. Magn. Elev. Range: 0...20.00 mA Default: 0 mA 0...200.0 mA Default: 0 mA Input value Ie for 0% setpoints. Values smaller than 0 % are limited to 0 %. Elevation of control magnitude by a constant value. Elevation acts before control magnitude limitation. With setting O 10 = O 12, control magnitude cannot fall below elevation. Control magnitude is output in the form of impressed current of 0...20 mA. At 500 ohmic load, 20 mA correspond to 10 V. O 13 Position at STOP Range: 0 Lower Limit Default: 0 You can also enter a voltage setpoint (0...10V). 10V corresponds to 20mA current. In Stop state of scale, control magnitude can either be set to 0 or to lower limit 0 10. 0434 Parameterization BV-H2215 GB 76 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. INTECONT PLUS VDB O 17 Setpoint Range Range: 0...200.0 mA Default: 20.00 mA Analog input value Ie for 100% setpoint (nominal value B 02). For details, see Parameter O 16. 0434 Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Technische Redaktion BVED Parameterization BV-H2215 GB 77 VDB INTECONT PLUS The parameters below can be used only if O 01 is set to UNIVERS. O 01 = STANDARD resets Parameters O18-O26 to default. O18 Store Range: O20 Bypass NO YES YES-A Default: NO Stores last controller value after scale stop. Range: 0...20.00 mA Default: 0 mA Proportional to preset setpoint, the control magnitude is additively superimposed by a value. Parameter indicates bypass value for nominal setpoint. Value is used for next start. NO : Reject YES : Store YES-A : Store only if scale has not failed due to Alarm. Range: Alarms in Stop state of scale do not influence stored value. First-order filter in setpoint branch; does not act on bypass. O 21 Setpoint Filt. T1 0...6000.0 s Default: 0.0 s For more information, see DETAILS chapter. O 19 Volumetric Mode Range: Qconst Yconst O 22 Setpoint Filt. T2 Default: Qconst Range: 0...6000.0 s Default: 0.0 s Same as O21, but 2nd-order filter. Selects Volumetric mode Qconst : V * Qconst acts as actual value. Scale operates speed-controlled. V = current belt speed Qconst = stored value, nominal belt load, or last measurement value Yconst : Controller cut off, only setpoint bypass O20 is active. O 23 Set/Act Compar. Range: W-X X-W W-X : X-W : Default: W-X Controller receives SET/ACT deviation. Controller receives ACT/SET deviation. For more information, see DETAILS chapter. 0434 Parameterization BV-H2215 GB 78 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Technische Redaktion BVED Parameterization BV-H2215 GB 79 . = Belt load measured “Q” does not allow any of the sources specified by B 07 to be used for setpoint input. O 25 Adaption 1 Range: NO V I/Q 1/W Default: NO Adaption on controller input (see DETAILS chapter).INTECONT PLUS VDB O24 Set/Act Sources Range: I : Q : I Q Default: I Setpoint = Feed rate in accordance with Parameter B 07 Act. For control diagram. corresponds to O 26 = OFF Adaption on controller output (see DETAILS chapter). = Feed rate measured Setpoint = Nominal belt load Qo Act. 0434 Transmission to third parties and reproduction of this documentation are not permitted. see DETAILS chapter. O 26 Adaption 2 Range: NO W Controller type FEED: Default: NO O 26 not accessible. val. Upper display read “Counter Z1". val. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.1000.g.. outside the measuring range or interpolate.01.01. e..00%Q Linearization point 2: Urwert: 50%Q see P 02 0.1000....00%%Q Linearization point 3: Default: 75%Q see P 02 This function lets you linearize belt load measurement.1000.. P 02 Lin-S1 Range: Default: 25%Q Reference: Nominal belt load (Parameter D01) Actual belt load. Error Default: 50%Q see P 03 0434 Parameterization BV-H2215 GB 80 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted.01.1000.... The 4 linearization points can be acquired through calibration with check weights or check using material. see Appendix.00%Q Linearization point 3: Range: Default: 75%Q see P 03 0..1000.1000. For calibrating details. check weight or result of material measurement 0.00%Q Linearization point 1: P 07 Lin_I3 0..00% Urwert: 25%Q 0. 1.VDB INTECONT PLUS Block P: Linearization P 01 Linearization ON Range: NO YES P 06 Lin_S3 Default: NO Range: 0.01.01. Upon change to parameter P 05 Lin-I2 Range: P 10 Lineariz. or measured..1000. .01..1000.. Upon start of linearization 2.00%Q Linearization point 4: Default: 100%Q see P 03 Reference: Nominal belt load (Parameter D01) Linearization point 1: Belt load measured by INTECONT P 04 Lin-S2 Range: 0.00%Q Linearization point 2: Range: WARNING 1 WARNING 2 ALARM IGNORE B9 Default: WARNING 2 Monitoring for monotonously rising compensation takes place only if linearization is active..01.00%Q Linearization point 4: Default: 100%Q see P 02 P 09 Lin-I4 Range: P 03 Lin-I1 Range: Range: P 08 Lin-S4 0.01.. Place points not needed. - Digital input used to set scale to Volumetric mode Q 05 DI Volum. Events Range: DI — Default: DI (DI1) Determines digital input used to acknowledge events Q 04 DI Volumetric ON Range: DI -- Default: . Setting “. digital input “DI Start” can be configured and used to start feeder using a start pulse (key). Default is DI5. however. This configuration is possible parallel to the START/STOP keys on INTECONT keyboard.” means that no release is required..- Digital input used to set scale to Volumetric Synchronous mode Transmission to third parties and reproduction of this documentation are not permitted. Sync. Q 02 DI Stop Batch Range: DI — Default: — Digital input signal used to stop a running batch. Range: 0434 DI — Default: . any other free digital input can be used as well. Range: DI __ Default: — If OP has been selected for start source. Technische Redaktion BVED Parameterization BV-H2215 GB 81 . Feeder is stopped by a pulse output across digital input “Release”. Q 03 DI Ackn.INTECONT PLUS Block Q: Q 01 Release Range: DI — VDB Digital Inputs Q 06 DI Start Default: DI (DI5) Determines digital input used to release scale. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Contact output is independent of event class (F08). Contact output is independent of event class (F04). R 04 DO I-MIN Range: R 06 DO Q-MIN Default: Do (DO4) R 08 DO v-MIN Digital output signal used to report that minimum feed rate (F01) is exceeded down.VDB INTECONT PLUS Block R: R 01 DO Alarm Range: DO — Digital Outputs R 05 DO I-MAX Default: DO (DO3) Digital output used to report general alarm Range: DO — Default: DO (DO2) Digital output signal used to report that maximum feed rate (F03) is exceeded. Contact output is independent of event class (F02). Contact output is independent of event class (F10). . R 02 DO Prefeeder ON Range: DO — Default: DO (DO6) Digital output used to START/STOP prefeeder R 03 DO Feeder ON Range: DO — Default: DO (DO7) Digital output signal used to display START/STOP states of scale This very output can also be used to START/STOP drive. DO — Range: DO — Default: — Digital output signal used to report that minimum belt load (F05) is exceeded down. R 07 DO Q-MAX Range: DIO — Default: — Digital output signal used to report that maximum belt load is exceeded up (F07). Contact output is independent of event class (F06). Range: DO — Default: — Digital output signal used to report that minimum belt speed (F09) is exceeded down. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. 0434 Parameterization BV-H2215 GB 82 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. DO — DO -- Default: DO (DO4) Digital output signal used to report START/STOP states of scale Range: DO -- Default: DO (DO5) Digital output signal used to report that maximum deviation (O06) is reached. If batch is stopped.- Digital output signal used to report that scale has gone to Volumetric mode. Technische Redaktion BVED Parameterization BV-H2215 GB 83 . Signal becomes active upon start of batch. Contact output is independent of event class (F12). Mode R 11 DO Full Feed Range: Range: R14 DO Deviation R 10 DO Batch Active Range: VDB Default: — Full feed signal is available from start of batch until coast-down time I01 has elapsed. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. R 12 DO Dribble Feed Range: DO — Default: — Dribble feed signal is output when full feed phase is complete (see R11).INTECONT PLUS R 09 DO v-MAX Range: DO — R 13 DO Feeder ON Default: — Digital output signal used to report that maximum belt speed (F11) is exceeded. R 15 DO Volum. Range: DO -- Default: . signal continues being available. Then batching continues in dribble feed. and is reset after batch complete. Contact output is independent of event class. 0434 Transmission to third parties and reproduction of this documentation are not permitted. DO — Default: — Digital output signal used to report that a batch is running. To do so. E = Even Parity) Parameterization BV-H2215 GB 84 Technische Redaktion BVED 0434 Transmission to third parties and reproduction of this documentation are not permitted. S 06 MODBUS Idle Time Range: 2..or 11-bit character frame. Example: 8-0-1 means: 1 start bit. Range: 9600 19200 Default: 19200 EasyServe baud rate S 04 Format Data Range: 8-0-1 8-E-1 8-N-2 8-N-1 Default: 8-0-1 EasyServe uses either a 10. 1 stop bit (N = No Parity. Physics of data transmission protocol S 03 EasyServe Baudr..254 Comm.. RS422 or RS485). single character timeout (idle time) for end recognition can be adjusted using this parameter (see BVH2220). set Connection parameter to SERIAL-TCP. See also Wiring Diagram in chapter DETAILS. 8 data bits. . Connection to PC can also be made using a 9-pole SUB-D connector on X4 (RS 232 only) or a Phoenix connector on X5 (RS232. select 1. EasyServe lets you search for proper setting including COM interface (menu: Tools/Options/Communication). The station address is specially designed for plants using a service bus..20ms S 02 Physics Range: RS 232 RS 422 RS 485 Default: RS 232 Default: Serial Default: 4 ms For Modbus driver. EasyServe S 05 Connection Default: 1 Make sure station address and baud rate of scale and EasyServe are identical. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.VDB INTECONT PLUS Block S: S 01 Station Address Range: 1. If the latter is not available. Range: Serial SERIAL+TCP If MODBUS/TCP (Ethernet) has been selected for fieldbus. communication between feeder and EasyServe can also take place via Ethernet. odd parity. Scale cannot start.INTECONT PLUS VDB 10. Elec The INTECONT power supply has been switched on for a set time. If an error is detected. Parameter : K 01. Action : Contact SCHENCK service. Parameter : N10 : Memory Error Program and parameter memories are checked in cycles. Acknowledgement of message does not influence time intervals. K 02 0434 Transmission to third parties and reproduction of this documentation are not permitted. with values higher than 3 * nominal feed rate . scale is not prepared for normal operation. scale is normally inoperable. in Volumetric mode. Parameter : N 07 S3 : Simulation Active S9 : Data Link Host Serial communication interrupted for longer than timeout period. Event Messages System Messages S S1 S7 Operating in Simulation mode. Perform requisite service work. Technische Redaktion BVED Event Messages BV-H2215 GB 85 . Action : Deselect “Simulation” function. limitation starts with values higher than nominal feed rate. Perform requisite service work. STR-Meter Total ON-times of conveyor belt and measurement exceed set limit. In Gravimetric mode. Action : Check cable connections. if necessary. Acknowledgement of message does not influence time intervals. K 04 S4 : Setpoint Limited : No Release No external RELEASE signal. Parameters : K 03. The Simulation mode lets you test all scale functions without material at the time of commissioning. Parameter : N11 : Maint. Parameter : N02 S8 S2 Specified setpoint excessive. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. if necessary. Parameter : L 03 : Maintenance Int. . Action : Improve material infeed. Action: Check relevant parameters to see if preset curve features plateaus or turning points. L2. . Normally.). Parameter B9 : Check belt load and/or control magnitude (service value Y). H3. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.14 mA.14 mA. Y should be 10.VDB INTECONT PLUS B3 Material Flow B (Batching) B1 Controller output excessive. if need be. Message is output only if linearization function is active.. H6. 2. speed range). Material handling error If belt load is excessive. further event messages are available (H2.. : O09 : Linearization Linearization for belt load measurement improperly set. : Out of Tolerance Batch not completed with preset accuracy.. Electrical system fault. Calibration Fault Upon initial calibration. If necessary. value should amount to 10. Belt load too small 2. Parameter : P 10 Heavily varying belt loads cannot be precisely corrected. : O08 Technische Redaktion BVED 0434 Transmission to third parties and reproduction of this documentation are not permitted. Action: Check control magnitude (service value Y) At nominal feed rate. increase deviation monitoring tolerance. 3. After some time. At nominal feed rate. Check feed rate controller for proper setting (current limitation. L3.. External feed rate controller improperly set Action : Control Deviation Actual feed rate heavily differs from setpoint for longer than specified time. There is not single solution: 1. message B2 (Deviation) is additionally output. controller was set so tight that the slightest change to system properties can make system operation unreliable. Check feed rate controller and motor cables. Tolerance : Parameter I 04 Event : Parameter I 05 Cause : Automatic adaption connected (Parameter I 03)? Material infeed faulty ? B2 : Controller Limited 1. drive control range can be exceeded. correct material infeed.. Action Parameter Event Messages BV-H2215 GB 86 : Repeat this part of commissioning. Watch service values of belt circuit sensor. Clean head and tail pulleys. Technische Redaktion BVED Event Messages BV-H2215 GB 87 .INTECONT PLUS VDB Electrical System E Calibration C E1 C1 : L/C Input 1. M12 : Stand-By Scale is in Stand-by mode. 3. measure pulse frequency using oscillograph. Parameter C3 : Check speed transducer for proper dimensioning. Action : Check speed transducer cable. not (or improperly) connected 2. gearbox). Deselect speed measurement for a short time using Parameter B 03. Scale is inoperable. If need be. . setpoint is smaller than set limit value. check load cell amplifier. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Parameter : N 04 E3 Action : Namur Err Belt Sensor Short circuit or breakage in belt sensor cable. Parameters: M09. Realign belt. M10 0434 Transmission to third parties and reproduction of this documentation are not permitted. Action : Acknowledge message Parameter : N 01 E2 : Namur Err Tacho Short circuit or breakage in speed transducer cable. i. : N 03 : Belt Skew Conveyor belt runs to far off-centre. most probably due to subsequent change of belt speed (e. Parameter : F14 C4 : Belt Drift Belt has left specified tolerance zone. Parameter : N 05 E5 Speed transducer output frequency exceeds 3000 Hz. Scale is no longer operable. It is possible that totalization has stopped during this time. Parameter : N 06 C2 : Tacho Input : Power Failure Power failed or cut off.g. Belt drive and material prefeeder are cut off.) Action : Check sensor cable. Action: See C4 Parameters: M11.e. Load cell cable broken. If OK. (Belt sensor is available only on scales using automatic belt influence compensation BIC. Supply voltage too low Action : Check cabling. Action: 1. 2. F 08 : I < MIN : Load < MIN Current belt load has fallen below set limit value. . Action : Normally none. belt circuit sensor is located outside sensor area. Maximum H Minimum L H1 L1 : I > MAX Current feed rate has fallen below set limit value. Action : see L1 Parameters : F 05. Action : System-specific unless C2 is additionally available. This is critical only with small setpoints (minimum admissible drive speed possibly exceeded down). Errors in measurement can occur. Action : Check material infeed (belt load excessive). This is critical only with small setpoints (maximum admissible drive speed possibly exceeded down). Action : Check belt tension. F 06 0434 Event Messages BV-H2215 GB 88 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. unless message H4 is additionally available or systemspecific limits have to be observed. Parameters : F 11. All 3 causes are possible. Check sensor for proper setting. C3 and C4 occur at the same time. unless message H4 is additionally available or systemspecific limits have to be observed.VDB C8 INTECONT PLUS H3 : Slip Error Conveyor belt length has excessively changed. Parameters : F 01. F 04 H2 : Load > MAX Action : System-specific unless L4 is additionally available. Error in measurement possibly out of tolerance. F 02 L2 Current belt load exceeds set limit value. Parameters : F 03. F 12 H4 : L/C Input > MAX Scale overloaded. Parameters : M13. Parameter : N 08 If events C 8. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Current feed rate exceeds set limit value. or slip between speed transducer and conveyor belt. correct. Error is acquired only if an additional belt circuit sensor is present. M14 : v > MAX Current belt speed exceeds set limit value. weighfeeder is designed for +33% maximum belt load variation. Parameters : F 07. Action : Normally none. Normally. Normally. weighfeeder is designed for +33% minimum belt load variation. if need be. . Action: see L1: I<MIN MAX (red) MAX LIMIT VALUE lit if feed rate limit value is exceeded up. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. (green) X CPU OK If display is pending or flashing. Display additionally shows event code. Device defective 3. (red) ALARM flashes if an Alarm is available. 0434 Transmission to third parties and reproduction of this documentation are not permitted. No power supply: Upon short circuit on the secondary side of the power supply. Action : Check to see if belt is running. Action: see relevant event code. MIN (red) MIN LIMIT VALUE lit if feed rate limit value is exceeded down. Disconnect power for approx. Parameter : O 09 VDB Signal Lamps a (green) b POWER OK LED not lit: 1. weighed idler alignment.INTECONT PLUS L3 : V < MIN Current belt speed has fallen below set limit value. All other fucntions OK. 1 min. Action: see H1: I>MAX. Scale is inoperable. Technische Redaktion BVED Event Messages BV-H2215 GB 89 . Parameters : F 09. and it is ready to operate again. F 10 L4 : L/C Input < MIN Scale underloaded. Call display test. errors in measurement possible. LED probably defective. and load cell cable. Action : Check mechanical weighing system. No power supply 2. processor system is faulty. internal overload protection responds. VDB INTECONT PLUS This page left intentionally blank 0434 Event Messages BV-H2215 GB 90 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. . SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Set Parameter B03 to NO. 6.INTECONT PLUS VDB 11. If you wish to turn off the flashing signal lamp or try the setting programs. (a) Set Parameter N05 to IGNORE E2 (b) Set Parameter N06 to WARNING 1 C1 (c) Set Parameter N09 to WARNING 1 L4 The residual parameter let you change the class of the 4 possible events. e. 1. or cabling faulty. INTECONT can be operated without mechanical equipment. 1. simply use the test plug described at the end of manual. Save “Feeder ON” and zero setting. 5. Tacho Who wants to put INTECONT into service has to work himself through the Operating manual. T U Use cursor keys to view all available events. 1. No Release S2 No external Release signal 4. Technische Redaktion BVED Commissioning BV-H2215 GB 93 . Tacho E2 Speed transducer not connected. E1 P= 0 kg/h I= 0 kg/h Upper display: Totalizing counter Z1 Lower display: Event message E1 “Power Failure” Feed rate I O Acknowledge message E1. Connect power supply and turn on (see DETAILS chapter). Select Simulation Mode. L/C Input < MIN L4 4. Although no feed rate is displayed. However. change some parameters as described in PARAMETERIZATION chapter. Event E2 = N04 Namur Err. and actual value is controlled for setpoint. 3. G fS Call function distributor. “Display Events”. all operating functions can be performed. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Namur Err. 2. 7. 0434 Transmission to third parties and reproduction of this documentation are not permitted. belt load display “Q” any value. To be able to check belt load display. no setting program is available and no actual value can be acquired. or cabling faulty. the red LED in the middle flashes and reports Alarm E1.g. To make learning easier. Display shows event message E2 reporting that no speed transducer is connected. all functions described in Operating Manual can be performed. Scale can now be started. load cells and speed transducer. Select “Display Events” function. B03 lets you deactivate belt speed measurement. The upper two green LED report “Ready to Operate”. Commissioning How To Operate Your INTECONT There is no way out. 2. Control circuit internally closes. Belt speed display “v” indicates nominal value. L/C Input C1 Load cell not connected. 3. Set “Release" contact (Parameter Q01). idlers have to be aligned in various points. Now you can run all setting programs. . 0434 Commissioning BV-H2215 GB 94 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. As described in Chapter 6. key.. Set Parameters N05. Alignment Raise idlers in the influential zone to approx.VDB INTECONT PLUS 8.. Depending on idler set equipment. B03 to default values. Align then against one another to a height difference below 0.4 mm. call LB program first and acquire result using f Mechanical Prerequisites Mount mechanical equipment in accordance with the instructions given in separate manual. Deselect Simulation mode. 3. N06. 2. Remember: 1. Weigher influential zone All weighed idlers and three carrying idlers upstream and downstream of weighing station. Check weighed and carrying idlers in the weigher influential zone for correct alignment and out-of-round. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. N09.5 mm above remaining idlers. Parameter Block A: Dialog language and display unit. counter run time = Then counter is reset. Ensure correct input of calibration and evaluation data as shown in relevant Spec Sheet. However. see Data Flow Diagrams in Chapter DETAILS. secure idler sets against displacement.. Example: Maintenance Nominal feed rate Unit B 10 Max. In addition. 0434 Transmission to third parties and reproduction of this documentation are not permitted. see Chapter DETAILS. ensure correct alignment and constant belt tension for accurate weighing. Enter belt inclination only if load cells are arranged right-angled to belt.7 digits. see hints given below. Adjust units to nominal feed rate.. Max. For definition of belt length. Electrical Prerequisites Parameter Block C: Run and connect cables as described in Chapter DETAILS.—. changes in belt tension increase the error size.INTECONT PLUS VDB Out-of-round Ensure that the out-of-round error of idlers in the weigher influential zone do not exceed 0.4 mm. Display format of totalizing counters should not exceed 6. Characteristic value vs B 04 is important for calibration. the effective angle is 0. Securement After alignment. 08 and Service Displays Z0 and ZE). make sure they are remounted in their former locations. For this reason. To ensure stable display. Parameter values are automatically converted if the unit is changed.5 decimals. Enter Parameters All important rated and calibration data are shown in the supplied Spec Sheet. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.999 t If idlers are dismounted for maintenance. value 10 t/h —-. Measure effective belt length and inclination at site. Technische Redaktion BVED Commissioning BV-H2215 GB 95 . Parameter Block B: Influences Incorrect alignment causes a zero point error normally compensated during calibration.t 999.. output frequency must not exceed 10 Hz (see Parameters B 07. If load cells are mounted vertically. We recommend to read through all parameters and to select the best possible setting. Mark idlers and sets to avoid mistakes during maintenance. For definition of check weight. If an external totalizing counter is connected. The decimal point is one digit. resolution of feed rate display (B 01) should not exceed 4.. VDB INTECONT PLUS Parameter Block H: See “Automatic Zero Setting”. Maintain default values for the time being. Do not start automatic zero setting before calibration is effected. Parameter Block K: For calibration, the maintenance parameters are irrelevant. The default values are useful suggestions. Parameter Block L: Determine belt inclination by using spirit level and measuring element. Repeat measurement with spirit level turned and calculate mean value of height h. Description of fieldbus interfaces. Angle C 07 is then a = tan (h/l) For angles < 20°: a = 55 h/l Normally, the control for point of discharge (CDP) should be activated always (M 01, M 02). For automatic belt influence compensation BIC and slip indication, a special belt circuit sensor and a metal sensor area on belt are required. If these are not available, set Parameter M 03 to NO. Perform initial commissioning without BIC. Parameter Block D: Calibration results need not be entered. During initial calibration, range correction D 02 should be set to 1. Check to see that, with rated data entered, load cell rated capacity is not exceeded. F = q * L * H * cos(a) q L H a F = = = = = Nominal Belt Load Eff. Platform Length Lever Ratio Angle Force on load cell D 01 C 05 C 06 C 07 in kg/m in m in degrees in kg F should be the total of load cell rated capacities C 04. If not, load cells are too small for the requested nominal feed rate. Parameter Block F: Select limit values and event classes in accordance with application requirements. Parameter Block M: Parameter Block N: The classes of event messages are useful suggestions for a standard scale. If you have changed messages N05, N06 and N09 for learning, remember reset to default after commissioning. Parameter Block O: Parameter O 01 lets you select between standard and universal weighfeeder controller. O 01 = STANDARD: Weighfeeder with belt speed control. Parameters O 18...O 25 are no longer available. O 01 = UNIVERS: Belt weighers with belt load control, or control for constant belt load. See DETAILS chapter, Applications item. Parameter Block G: Adjust display filters, if required. Normally, the default values can be used. 0434 Commissioning BV-H2215 GB 96 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. INTECONT PLUS VDB Control 1. Set external feed rate controller. a) Set setpoint ramp, if any, to smallest possible value. b) I-R compensation for 0, if any. c) Set current limitation to approx. 2 times the motor rated current. d) Set controller parameters O02 and O03 (KP, TN) to 0. Set Parameter O12 (Elevation) to 10...15 mA. If need be, control magnitude can also be entered from a local control unit. e) Set external controller amplification so that weighfeeder nominal speed results. At a 20mA control magnitude, speed should not exceed motor rated speed. f) Enter setpoint steps into Parameter O12 and optimize external controller behaviour. g) Select elevation so that motor just stops turning (normally 0 mA). 2. Set internal controller a) Reset controller parameters O02 and O03 to default and select Volumetric Mode. b) Enter setpoint steps; if need be, optimize controller parameters. Default values normally slow down the transient response of the speed. d) Check settings in Gravimetric mode using check weights. The setting instructions are tailored to weighfeeders but analogously apply to other systems as well. 0434 Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Technische Redaktion BVED Commissioning BV-H2215 GB 97 VDB INTECONT PLUS Functional Check Calibration 1. Start scale. Starting depends on selected start source B 06. 2. Interpret event messages, if any, in accordance with Chapter 10 and remedy fault. 3. Call service messages. Calibration as such is not required. After input of rated and calibration data, scale is calibrated. a) Tacho If measurement is ON (B 03 = DI7), speed transducer output frequency must be below 2500 Hz. Compare value with Spec Sheet. If frequency heavily varies at constant belt speed, there is too much space between speed transducer NAMUR sensor and gearing. See also “Check of Belt Speed”. b) wz The unnormalized output value of load cell amplifier must not exceed 2.85mV/V, not even with nominal platform load. Value changes with varying load on platform (e.g. check weight). Value excessive: – – Simply call: 1. Setting program “Belt Circuit LB” determining the basis of one belt circuit for zeroing and taring programs 2. Taring program TW 3. Zero setting program for training. Zero point error should be small after taring. . Always observe the above order of sequence. For first program, measure exact time of one belt circuit and enter value into Parameter C 02. For operation and message interpretation, see Chapter 3. Two further checks should be effected: 1. Check using check weight 2. Check of belt speed Load cell overloaded Tare compensation weight (if any) improperly set Value negative: – – Load cell improperly connected Tare compensation weight (if any) improperly set c) aw Load on load cell in percent related to the total of load cell rated capacities. Interpret as under Item b). At nominal belt load, aw should not exceed 100%. If something goes wrong: our service department is always prepared to help. Maybe only some small error or maloperation is the cause of trouble. Check individual operations one by one. Normally, the issue can be eliminated. 4. If all else fails, see “Test Plug” item. 0434 Commissioning BV-H2215 GB 98 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. see operating sequence description. inclination hard to measure 3. friction wheel in the lower belt run 2. the entered characteristic value vs (Parameter B 04) depends on the exact friction wheel diameter. on the belt underslung factor.1. Unlinearity suggests the faults above. Read INTECONT speed display over the same period of time. Check Belt Speed The speed transducer frequency generator can be driven by 1. The check weight should range between 30 %. In case of suspicion.g. Compare both values with one another and. in the second.. linear errors are most probably due to incorrect data. if necessary.INTECONT PLUS VDB Check Using Check Weight A check using check weight is useful because 1.65 mA 1. lever ratio not exactly known.65 mA. Tooth over sensor else :i :i = = 0. correct characteristic value vs B 04. as described in Chapter “Setting Programs”. Possible causes of faults: Distorsion of platform. calibration data may be uncertain. 0434 Transmission to third parties and reproduction of this documentation are not permitted. For effective check weight.1. In other cases. For evaluation of results... the check weight corresponds to the actual value. see Spec Sheet or calculate check weight in accordance with Chapter DETAILS / Data Flow Diagrams.65. mechanical or electrical faults can be given 2. conduct various measurements and calculate mean value. Check by switching ammeter into sensor circuit. 1. belt inclination is irrelevant. Enter effective check weight into Parameter C 08. 3. Acquire belt speed with stop watch and tape measure. If weighing modules with leaf spring parallel guidance are used. Call program “Weight Check CW”. method is also applicable with unknown characteristic values.. insufficient alignment. drive motor shaft In the first case. Therefore check speed measurement for accuracy. repeat check with another weight. old new Vg Va = = = = old parameter value new parameter value speed measured speed read off This. Technische Redaktion BVED Commissioning BV-H2215 GB 99 . incorrect data can have been entered. 2. the space between sensor (Namur transducer) and gearing is too big. e.. 1.8 mA Neither level should exceed limit value 1.100 % of nominal platform load and be exactly known. interferences on load cell cable.. If characteristic value vs is known and deviations are excessive. 2. To be on the safe side. do not divert any material. The belt run monitoring functions can be used only if a belt circuit sensor (Namur transducer) and a triangle metal sensor area on belt area are available (see Fig. if any. Within 15 min. Set Parameter M08 “Sensor Offset” to 0. 5. 0434 . Difference in counter reading MA read on INTECONT is 5. Set dedustings to a minimum. Belt Run Monitoring figure). If feed screws or air slides are used between platform and collecting point. 5. 4. set Parameters M03 “Belt Sensor Active” and M05 “BIC Active” to “NO. Enter sensor width B into Parameter M07 “Sensor Width” (s. before check measurement so that normal build-ups are given. Enter sensor length L into Parameter M06 “Sensor Length” (s. feeding starts approx. 6. Ensure that material diverters. For correction. 30 min. Ener computed value into Parameter D 02 . Ensure that hoppers or vehicles used for transport of material to a legal-for-trade weigher are cleaned and weighed before every filling operation (tare). Make sure the route from platform to material collecting point is clean.0 t. Adjust sensor. 7. Belt Run Monitoring figure). Note: Service value ”Imp. Belt Run Monitoring INTECONT comes with belt a belt run monitoring function designed to detect belt drift and belt slip. 2. the following value results: Commissioning BV-H2215 GB 100 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.S” indicates the number of pulses measured for the covered sensor. 4. Example: Old value of Parameter D 02 = 1. 3. a material amount of MW = 4. Always observe the following items: 1. Call calibrating function “LB: IMP/Belt”. If not. 2 belt circuits. 3.VDB INTECONT PLUS Check Using Material Checks or calibrations with check weights cannot reproduce the actual circumstances to perfection. Set Parameter M03 “Belt Sensor Active” to “YES”. To activate belt run monitoring: 1. Highly accurate weighing results can be achieved only by various measurements with material and subsequent correction. Acquire result after min. below). Activate monitoring using Parameter M03 “Belt Sensor Active”. 2.9 t is fed. use Parameter D 02. If the belt sensor is located right in mid sensor area. 00 cm.Dis. Conditions: n n Belt run monitoring commissioned Belt run monitoring started To start BIC: Set Parameter M05 “BIC Active” to “YES”. a sensor and a sensor area are required.S.40 cm and B04 = 1000 I/m result in Imp. first start belt run monitoring. Automatic Belt Influence Compensation BIC should be started as well. The amount discharged is measured direct. Note: To check. = 0. Val (B04) Example: M06 = 8. To commission BIC.5 * L (M06) * 0. 0434 Transmission to third parties and reproduction of this documentation are not permitted. Example: Belt drift = 0. Technische Redaktion BVED Commissioning BV-H2215 GB 101 .M17). Note: Perform initial commissioning without active BIC. Belt Influence Compensation BIC The automatic Belt Influence Compensation BIC is designed to monitor and correct the belt influence. 8. determine event classes of Belt Slip and Belt Drift messages (Parameters M09.20 cm: Parameter M08 “Sensor Offset” = .Length". If necessary. adapt Parameter M08 “Sensor Offset” accordingly and remember to reset value to default after check.20 cm indicates belt slip 0. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.01 * vs_Charact. the default values can be used in actual practice.S. Conditions: n n Length ratio from mid platform to material discharge point and total conveyor belt length is known... Features: After start of the belt influence compensation. the measuring point of the weighing platform is shifted to the point of material discharge using a delay element. 10 belt circuits.0. Note: If CPD is active. Control For Point of Discharge (CDP) Upon measurement at the point of discharge. 9. Note: Normally. = 42 Note: Monitor service value “Belt Drift Tr” indicating the deviation of mid sensor (and belt) from sensor position in cm. To start CPD: Set Parameter M01 “CPD Active” to “YES”. the influence of the conveyor belt on measurement will be compensated after approx. Check messages.INTECONT PLUS VDB Imp. Length ratio in percent is entered into Parameter M02 “Platf. As is with belt run monitoring. This helps to see whether the fault is with load cell. Load cell utilization aw apr. Note result of zero setting program (lower display) and enter into Parameter Lin-I1 later. . Perform check with material using belt load q1. Repeat steps 1. see Chapter 10. 1. Calibration Using Check Weights: 1. measuring amplifier operates properly. Enter into Parameter Lin-S1. 1. 55 % (C03 =2mV/V) apr.VDB INTECONT PLUS Linearization Test Plug Normally belt load needs not be linearized. Switch plug as shown in drawing. Almost any possible error in operation is reported by event message. Abort program.. Check INTECONT for proper operation by using a simple test plug. 3. 1. 2.3 for residual linearization points gradually increasing check weight. Read off mean value of belt load q1 (a) from INTECONT.3 for residual linearization points gradually increasing check weight. At the indicated resistance values. Linearization makes good sense only with strong belt load variations and simple mechanical weighing systems. 39% (C03 =2. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. platform length (Parameter C 06) Nominal belt load (Parameter D01) in kg in m in kg/m 4. in kg 4. the following service values result: Calibration Using Check With Material: 1. Q1 L = = q0 = Check weight Eff. 2.. Repeat steps 1. Enter into Parameter Lin-S1. Withdraw load cell connector X7 and replace by test plug. Apply check weight Q1.85mV/V) If wz is in specified range. 2. do not overwrite result. For interpretation. 3. cabling or electrical equipment. wz 2. start scale and call zero setting program. the following raw measured value results: Ms Ma = = Material amount fed Material amount read off from INTECONT in kg Raw measured value ~ 500 * R2 / R1 [mV/V].5mV/V apr.. Note: With different R1 and R2 resistance values. Enter value into Lin-I1. 0434 Commissioning BV-H2215 GB 102 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted.. Parameters: B 06 START Souce B 07 P-Source B 08 O24 Prel. Active NO YES Set/Act Sources I = feed rate Q = belt load (normally in the position shown in drawing) Setpoint displays: FB (fieldbus) OP (keyboard) DI (contact) OP (keyboard) FB (fieldbus) AI (analog input) P Pe Pr Effective setpoint External setpoint (only if preset with B 07) Percental evaluation (only if preset with B 08) In Keyboard Mode. The “Keyboard Mode” dialog function lets you shift from preselected sources to keyboard and vice versa. Ext. Technische Redaktion BVED BV-H2215 GB Details 103 .INTECONT PLUS VDB 12. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. activated Pe and PR displays remain stored. 0434 Transmission to third parties and reproduction of this documentation are not permitted.: Setpoint and Start Sources Sources The “Enter Setpoint” and “Start/Stop” functions can be started from different control sources preselected via parameters. Details Setpoint and Start Sources Fig. Controller does not operate. 0434 Details BV-H2215 GB 104 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted.VDB INTECONT PLUS Setpoints Keyed In: Operating sequence: P 1 As long as no Release signal is available (contact open). 3 L-H edge of Start input or Start command from another source starts scale. Setpoint Synchronization: Upon changeover from external setpoint source or keyboard. control for clearance period 015 goes to Volumetric mode. Alarm: If scale cuts off after Alarm. 4 Automatic changeover to Gravimetric mode takes place. the external source is active. Start/Stop status remains stored. Clearance mode is omitted. Control Inputs and Outputs Stand-By: If setpoint falls below limit F15 for more than 3s. Start/Stop Synchronization: Upon changeover from external source to keyboard. Measurement is still active. Measurement and Displays: Belt load and belt speed are measured both in Start and Stop state of scale. O14 and O15 are set to 0. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. scale is released. external setpoint is acquired. control operates in Volumetric mode. 2 Release contact is available. integral component can be deleted or remain stored (Parameter O18). Counter tracking time G 06 is effective. If setpoint exceeds limit F15. scale immediately goes to normal mode. During start-up period 014. the external source is active. Controller control magnitude (Parameter 012) is set to lower value. status display and “Start Feeder” output continue reporting ON. 7 Feed rate acquisition and totalization continue for time G06. no start command is effective. Parameters: O14 O15 G 06 Start-up Clearance Afterfl. .: Control Inputs and Outputs The Start/Stop and Release signals are designed as inputs. as outputs or status features. In reverse direction. 6 Clearance is complete. feed rate and totalized amount are acquired only in Start state and during afterflow time G 07. Time in belt circuits in belt circuits in s In many cases. Fig. scale stops. the residual signals. The running display (rotating point) reports all phases during which feed rate acquisition and totalization are active. Power OFF: Keyed in setpoints are stored. 5 Cut-off command Prefeeder immediately stops. Pr Absolute setpoint (only if no external setpoint is preselected) Percental setpoint (only if B 08 = YES and analog or serial input is preselected with B 07). “Drive” and “Prefeeder” outputs go to OFF state. In reverse direction. 0434 Transmission to third parties and reproduction of this documentation are not permitted. Full feed and dribble feed signals change level. 1 Stop batch using Stop command. the outputs signals (batching in full feed and dribble feed) can be activated in place of the MIN/MAX values. feed rate setpoint moves towards zero. 2 Continue batch using Start command. Totalizing counter remains active for time G06. This is also possible during time G06. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Technische Redaktion BVED BV-H2215 GB Details 105 .INTECONT PLUS VDB Batching If required. ZI Zb I = Batch amount = Batch setpoint = Feed rate Sequence: 0 Start batch using Start command. 3 If coast down time has elapsed (I01). 5 Material afterflow. Relevant message is suppressed. Next Start command starts new batch. Prefeeder cuts off (Item 4) as shown in drawing. K(new) = K(old) + adap * error K(new) = adap. batching mode remains selected. batch is complete. Control sequence slightly differs. = New correction amount Adaption factor I02 I03 Errors smaller than smallest display digit are not corrected. Adaption: After every complete batch. Switching points 3 and 4 automatically shift upon next batch. 2. 0434 Details BV-H2215 GB 106 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. Stand-By Mode: During coast down time. INTECONT uses the missing material amount to compute a correction amount (I02). 3. . scale can go to Stand-by mode. New batch can be started only if afterflow time G06 has elapsed. All counter readings and amounts batched are stored for an unlimited period of time. Clearance Mode: Batching with clearance (Parameter O15 > 0) is userful only with certain restrictions. Next Start command starts new batch.VDB INTECONT PLUS 4 Cut-off point Zb correction amount (I02) is reached. Feed unit and prefeeder cut off. Power OFF: Batch aborts. Drive and dribble feed stop after set clearance period. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. 1. Alarm: Batch is stopped and can be resumed after removal of cause and acknowledgement of event message. DI Complete Batch: The Complete Batch contact acts like a Stop command with additional abort of batch. “Batch Active” message remains available for time G06 after stop of drive. INTECONT PLUS VDB Data Flow Diagrams: Measurement Fig. B 02 in t/h Io serves as reference for limit values and service displays. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Io Nominal Feed Rate In special cases. Technische Redaktion BVED BV-H2215 GB Details 107 .: Measurement Note: Parameters: In normal INTECONT use. Qo = in kg/m Vo = in m/s Io = in t/h 0434 Transmission to third parties and reproduction of this documentation are not permitted. Io has no influence on calibration. the data flow diagrams need not be known. they can be used to trace internal normalizations important for precalibration (theoretical calibration). 2. Analog Outputs Qo Nominal Belt Load D 01 L/C Characteristic Value mV C 03 in The transmission coefficient is an important value for calibration. Platform Length C 05 in m Acquire exact length value and enter into parameter.85 mV/V E = 2. Fo = (N + M) * NOM NOM N M = Load cell rated capacity = Number of load cells = Number of pivots Fo determines scale accuracy. E Fig. Qo serves as reference for limit values and displays. Fo L/C Rated Cap. .5 V (10 V) Load on load cell E = 2. operating without speed measurement or using adaptive belt influence compensation BIC Meanings: L Eff.VDB INTECONT PLUS 1. C 04 in kg Total for load cell rated capacities. Pivots count as load cells.00 mV/V 0434 Details BV-H2215 GB 108 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. calibration relevant only with scales F CSD load cells: HBM load cells Load cell output voltage in mV Load cell input voltage in V +/.: Displays. VS Speed Transducer Characteristic Value B 04 in I/m Determining speed measurement normalization. Vo Nominal platform load QB = Qo * L Ua = L = effective platform length Ue = = = Nominal Speed B 05 in m/s Reference for limit values. in kg/m Computed by INTECONT. VS is important for scale accuracy. Limit Values. Fo. QPRFCheck Weight C 08 in kg Used to check theoretical calibration. the angle is always 0. KOR Span Correction D 02 D 02 is primarily used to calibrate the result of a check using material. Belt load results from platform data and belt inclination. F QB LWB = Force applied to load cell = Load on platform = See figure in kg in kg With weighing platforms with leaf spring parallel guidance. Analog output: 0434 ANH< i < 20mA X = I. If range normalization QN (Parameters KOR. As INTECONT knows transmission factor A0 of analog-to-digital converter and load cell data. However. the load on load cell can be computed from the output voltage. enter the platform load simulated by the check weight. H = 1.Summary : C 06 The lever ration determines calibration accuracy. the upper and lower controller limits (O09 and O10) are active. Technische Redaktion BVED BV-H2215 GB Details 109 . Lever Ratio Operating Principle . see type plate. V. Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. If load cells are arranged vertical to belt. As effective check weight.INTECONT PLUS H VDB With certain scale types. This parameter acts only on the belt load measuring branch. etc. “Analog Output”). Belt speed is computed from speed transducer output frequency f. Load cell output voltage Ua is amplified and converted into digital value d. Fo = Total of load cell rated capacities in kg E GK = = L/C characteristic value Device constant in m/mV Ue a = = Load cell input voltage Angle in V in degr. For exact value. tare parameters are automatically converted so that zero point is maintained. The product from Q and V is feed rate I. it must not be factored into check weight. a Angle a C07 in degrees Enter belt inclination if load cell is mounted right-angled to belt. range correction takes place before taring.) are changed. Spec Sheet indicates check weight factor f. I = Q * V * 3600 s/h in kg/h For the tare parameters to be exactly calibrated. E is not calibration. Q and Xd (see Fig. With control magnitude Y. . recall setting program LB. learn how to operate INTECONT. set adaptions to NO. If nominal setpoint is preset. Start/Stop and setpoint sources act behave as usual. START simulation Event S7 Fig. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Calibration Functions. Simulated value is displayed as feed rate. and enter into controller via the adaption points. Measurement values Q and V continue being acquired. Operating modes.: Analog Setpoint Simulation: In Simulation Mode. a frequency of V0 * VS is internally generated. If need be.: Simulation Mode Test system.VDB INTECONT PLUS Scales without speed measurement: For setting program LB. control magnitude Y is 10 mA. Functions Call : Display : : Fig. the control circuit internally closes. particularly controller sequences.: Deviation 0434 Details BV-H2215 GB 110 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. Fig. displayed and monitored. Only then all other setting programs will run over integer belt circuits. If one of the two parameters has been changed. : Universal Controller Parameters: The universal PI controller with setpoint bypass and adaptive interventions can be matched to the application by parameter setting.: FEED Technische Redaktion BVED BV-H2215 GB Details 111 .INTECONT PLUS VDB Data Flow Diagrams: Control Fig. FB. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. AI: for weighfeeder and belt weigher with feed control Q0: for belt weighers with control for constant belt load (see O24) 0434 Transmission to third parties and reproduction of this documentation are not permitted. B 07 Setpoint Source OP = keyboard FB = fieldbus AI = analog input Special setting Q 0 (nominal belt load) is possible only with O24. Fig. OP. TN = 0 : P-controller The I-component is removed. O 02 P-Component KP in mA/% Reference is nominal feed rate or nominal belt load (Parameter B 07. Special cases: 1. KI = 1/TN in %/(mA/s) 2. O 15 Clearance O 03 Setback Time TN TN is the time during which the I component causes the same control magnitude change as the P component. . See Parameter O 18 and further explanations given in this chapter.. For monitoring. O18 Store Store integral component (O19 = Yconst) or belt load (O19 = Qconst) after scale stop. O13 O14 Start-up in belt circuits Volumetric Start-up mode after start of scale.VDB INTECONT PLUS O 01 Controller Type O 04 .. O09 Change over to reduced extent of functions (see Fig. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. See Parameter O 18 and further explanations given in this chapter. KP=TN= 0 : Controller output = elevation NO YES YES-A : Reject : Store : Store only if scale has not failed due to Alarm. O16 .e. Qconst: Controller continues operating. KP = 0 : I-controller TN is the reciprocal of integration constant KI. Value is active upon start-up in gravimetric or volumetric mode. O10. FEED). i. Current belt speed multiplied by Qconst acts as actual value.O17 For analog setpoint input normalizations. O19 Volumetric Mode Volumetric mode can be determine using Qconst or Yconst. The reduced extent is specially provided for speed-controlled weighfeeders. For limitation and elevation. This mode is suitable for speed-controlled weighfeeders.. see Parameter List. in belt circuits Volumetric clearance mode after scale stop.. O 23). big value = slow controller.. 3. 0434 Details BV-H2215 GB 112 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. see Parameter List. see Parameter List. Qconst can be either the nominal belt load or the value stored after stop (Parameter O18). 2.g.. the “START Feeder” output remains in Technische Redaktion BVED BV-H2215 GB Details 113 . O19 = Yconst Stop controller. for belt weighers with controlled prefeeder. O 21 Setpoint Filter T1 Use adaption to adjust controller to variable loop gains. use O21 as “setpoint ramp”. see application examples given in this chapter. O22 to 0. O22 are still active. = feed rate measured Q : Setpoint = nominal belt load Qo. O24 Set/Act Sources Select setpoint and actual value. O 20 Bypaß VDB In the second case. O19 = Qconst Stop controller and initialise. O25 Adaption 1 Controlled adaption of controller input in mA NO: V: 1/Q: 1/W: Proportional to preset setpoint. Qold = Qo. see Parameter O13. = belt load measured Transmission to third parties and reproduction of this documentation are not permitted. for Y. This parameter indicates the bypass value for nominal setpoint. The “Drive” and “Prefeeder” control outputs go to STOP state. or improve reference behaviour. Act. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Remove integral component as a function of Parameter O18. the control magnitude is additively superposed by a value. Power ON: Reset controller. Store integral controller component and belt load. If no bypass is used. This mode is suitable. see Parameter O13. val. Val. in s 1st-order filter for setpoint branch (see O22) No adaption Multiplication by V/Vo Multiplication by Qo/Q Multiplication by Wo/W O26 Adaption 2 Controlled adaption of controller output O 22 Setpoint Filter T2 2nd-order filter for setpoint branch. scale goes to Stand-by mode.INTECONT PLUS Yconst: Controller is cut off. Upper display shows reading of counter Z1. Stop: Setpoint filters O21. setpoint cannot be entered from sources B 07. set approximate time behaviour of control circuit using O21 and O22. YR is either 0 or the integral controller component stored after stop (Parameter O18). If bypass O20 is used. e. Setpoint bypass and constant controller output YR are active. O 23 Set/Act Comparison Form deviation Xd: 1. Xd = Set/Act (W-X) Xd = Act/Set (X-W) The second case is useful only with belt weighers controlled for constant belt load. or store. set setpoint filters O21. Stand-By: If setpoint falls below limit F 19 for more than 3s. NO: W: No adaption Multiplication by setpoint See O25. 0434 I : Setpoint = feed rate in accordance with Parameter B 07 Act. for Y. For more information. Gravimetric mode is available if 1. Belt speed is controlled proportionally to setpoint. Operating Intervals with O19 = Qconst: O19 determines the type of volumetric mode. After start-up. i. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.e. Q and v are the current measurement values. start-up and clearance.VDB INTECONT PLUS START state. Controller continues operating as in Start-up mode. A start command output during clearance starts new start-up period. no Start-up or Clearance mode is available. feed rate is controlled (Gravimetric mode). After start-up period. Belt speed is controlled proportionally to setpoint. Volumetric Synchronous : See above. This ensures smooth changeover. In contrast to Gravimetric mode. Start command during cleance starts new start-up period. . Gravimetric : Control of feed rate I = Q * v. drive automatically cuts off. drive automatically cuts off. It is stored for next start-up period. not Qo but the value last measured before changeover is active. the triple nominal setpoint can be entered. : Stop command immediately shuts prefeeder and disconnects controller. Setpoint bypass is superposed by the controller integral component YR acquired last. As a function of Parameter STORE (O18). Only Qa is stored. The integral component is stored for next start-up period. Volumetric mode does not use any stored belt load values during start-up and clearance. however. Return to normal mode is effected without delay. Controller belt load input is set to nominal belt load Qo or stored value Qa as a function of Parameter STORE (O18) . 0434 Transmission to third parties and reproduction of this documentation are not permitted. Belt load is not the measurement value but value Qa measured and stored last. controller automatically connects and Gravimetric mode (feed rate control) commences. Setpoint is limited to nominal value. Qa is the value smoothed by display filter. Start-up : Clearance Start command immediately sets “Prefeeder” and “Drive” outputs to ON. Across controller belt load input. constant value Qo (nominal belt load) is available. Controller remains cut off. Controller setting O 01 = STANDARD produces the same effect as O19 = Qconst. changeover to belt load measurement value takes place automatically. Alarms cut off scales without clearance. 114 Technische Redaktion BVED Operating Intervals with O19 = Qconst: This case is possible only if controller is set to UNIVERS. Start-up: Clearance : Alarm : Volumetric Details BV-H2215 GB : Start command immediately sets “Prefeeder” and “Drive” outputs to ON. no Volumetric mode is selected 2. controller output YR is set to 0 or to the integral component stored. Stop command immediately shuts prefeeder. After start-up period. External controller drive operates in proportion to preset setpoint. After clearance. the triple nominal feed rate of scale can be entered. 0434 Transmission to third parties and reproduction of this documentation are not permitted. and controller cuts off.INTECONT PLUS Alarms : Volumetric Alarms cut off scale without clearance period. Only the controller integral component is stored. the controller integral component remains stored. See above. For max. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. : Volumetric : (Synchronous) Gravimetric VDB : Only setpoint bypass is active. running message = rotating point Volumetric. Technische Redaktion BVED BV-H2215 GB Details 115 . See O19 = Qconst. setpoint. Any external control drive is controlled in proportion to setpoint. however. Display and store modes: Volumetric/ Volumetric Synchronous : Start-up : Clearance : Keyboard Mode : Gravimetric : Power OFF : “v” in upper display field “v” flashes “v” flashes Keyboard symbol (square) in upper display field frames “v” No symbol. Gravimetric and Keyboard modes are stored. The controller integral component is set to 0. Parameters KP and TN remain stored. Fig. sent to controller R. Actual feed rate is compared with setpoint.. Control of actual feed rate Q*V Control of belt speed (see “Operating intervals with O19 = Qconst")..O 26 cannot be accessed. the difference. Weighfeeder Feed rate is controlled for setpoint by variation of belt load. O 18. Tt/5 Setpoint Filter T1 apr. Yconst. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. FEED.15mA Setpoint Bypass apr.. 10. A weighfeeder is designed to extract material from a surge bin.: Belt Weigher With Prefeeder Position-controlled prefeeders require an external 3-step controller to be present. Volumetric type apr. : Control diagram: Gravimetric : Volumetric : Set Parameter O 01 to UNIVERS. Details BV-H2215 GB 116 Technische Redaktion BVED O 01 = O 02.. In addition. Belt speed is normally constant. Belt Weigher With Controlled Material Prefeeder 1... (O25 = 1/Q.O 17 are available.. The weighfeeder’s control structure can also be reached by setting Parameter O 01 to UNIVERS..O 26 can be accessed. See Fig.. you can adapt variations in loop gain caused by varying belt load.VDB INTECONT PLUS Applications: 2. All controller parameters O 01. no control. 0434 . Parameters: Control diagram: Gravimetric : Volumetric : See Fig. dashed data flow arrow). Universal Controller Control of actual feed rate Q*V Control of prefeeder via setpoint bypass. The latter keeps varying belt speed until actual value equals setpoint. Only Parameters O 01.. Tt/5 Setpoint Filter T2 W-X Set/Act Comparison I Actual value I = Q * V 1/W Adaption 1 W Adaption 2 The adaption points enables the controller working point to be quickly adapted to setpoint changes. Filters O21 and O22 simulate the time behaviour of the loop (deadtime Tt) to permit bypass to act alone in Transmission to third parties and reproduction of this documentation are not permitted.: Weighfeeder Input : Set Parameter O 01 to STANDARD.O18= O19 = O20 = O21 = O22 = O23 = O24 = O25 = O26 = UNIVERS See Parameter List. Input Fig. INTECONT PLUS VDB case of setpoint steps. If, with setpoint steps, the actual value strongly tends to over or undershooting, adjust filters empirically. Parameters: 3. Belt Weigher With Constant Load O11...O20= O19 = O20 = O21 = O22 = O23 = O24 = A controlled prefeeder feeds material to a conveyor belt. Controller adjusts belt speed so that belt load always corresponds to nominal value Qo . O 01 = O 01..O09= O10 = O25 O26 = = UNIVERS See Parameter List 1mA Lower Limit Y (apr. 0.1 nominal speed) See Parameter List Yconst, Volumetric type apr. 10...15mA Qo Bypass 0 Setpoint Filer 0 Setpoint Filter X-W Set/Act Comparison Q Actual value = Q Setpoint = Qo V Adaption 1 NO No Adaption 2 Control of belt speed changes the dead time from prefeeder to weighing platform. To ensure consistent control quality over a wide range, controller is adapted as a function of belt speed. Fig.: Belt Weigher The use of a constant working point of the weighing system ensures high accuracy of measurement. Feed rate at point of discharge corresponds to the prefeeder feed rate. Input : Control diagram: Gravimetric : Volumetric : Setpoint : Control range : Set Parameter O 01 to UNIVERS. All controller parameters O 01...O26 can be accessed. See Fig. Universal Controller Control for constant belt load Qo. Control of belt drive using a signal proportional to Qo (see “Operating intervals with O19 = Yconst”) No input possible To avoid standstill of conveyor belt with small belt loads, lower control magnitude is limited to MIN. 0434 Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Technische Redaktion BVED BV-H2215 GB Details 117 VDB INTECONT PLUS Connection Diagram Base Card 0434 Details BV-H2215 GB 118 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. INTECONT PLUS VDB 0434 Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Technische Redaktion BVED BV-H2215 GB Details 119 SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. .VDB INTECONT PLUS Option Card 0434 Details BV-H2215 GB 120 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. g.. with screwed connections down. several slots are provided. Cabling Hints: n n n n n n 0434 All cables are led to the device from the rear (front-of-panel mounting housing) or from below (flush mounting housing) and connected with special connectors. Make sure no leakage currents are conducted over cable shields. The rear earthing connector is internally connected with the electronics zero potential. The consumers connected to the relay and pulse outputs require to be radioshielded.1 mA = Cable breakage Option Card: The option card is affixed to the INTECONT cover. If this is not possible lay measuring cable in steel conduit. Transmission to third parties and reproduction of this documentation are not permitted. Therefore shields are applied to one side of INTECONT. e... Shields of data cables to host computer are connected to ground on either side. Attention! Connectors to base card require to be plugged-in with screwed connections up. system behaves as if no option card was present and only the operating functions and parameters of the base card can be used. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.. The shield needs not be separately connected. is min. can interact on analog outputs. by suppressor diodes or RC elements.1. 0. if run in parallel.30 m.) is not connected to the earthing connector. Make sure the space between power and measuring cables. The lower cut-out serves for accommodation of a pull relief.65 mA = Level 1 (sensor covered) < 0. The protective ground used requires to be hum.1.g.INTECONT PLUS Namur Inputs: VDB n Fasten cables. The load cell housing is not connected with shields. The power supply zero potential (0V ext. Connectors cannot be confused. The same holds if the measuring cable is laid over free stretches or close to powerful transmitters (e. particularly to frequency transducers. > 8 mA = Short circuit 1. If pulled off. e.65. connectors to option card. In general.8 mA = Level 0 0. under each connector. The upper slot pair is reserved for the cable clamp which presses the shielded cable against the rear wall. Analog outputs Long cables. In the rear wall of the INTECONT. Signal exchange with base card is via a pluggable flat cable connector.and transient-free. n INTECONT rear wall: connectors Technische Redaktion BVED BV-H2215 GB Details 121 . The INTECONT is isolated from the mounting surface by its plastic housing. We suggest to use an isolating amplifier. no earthing is required. by cable binders.g. broadcasting stations). by leaf spring parallel guidance. .g. Platform e. BED types Vh206213gb.cdr Platform load is applied to load cell via a weighed idler. DEL.cdr The platform consists of two sections. Single-idler platform Mount Vh206215_gb. BMP. BMK types Vh206212gb. DEA. The hatched areas shows the distribution of load on platform. BMC types The effective platform length is an important value for calibration. 1. force is applied to load cell. Determined by platform design. This can be done by using a lever system or.g.g. it can normally be taken from Spec Sheet. DAN. a two-sectional weighing table can be used. However. Instead of weighed idlers. BEZ. Multiple weighed idlers are combined to form a mechanical unit. DEM. Effective Platform Length e. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.VDB INTECONT PLUS n Weighing Plattforms Multi-idler platform. we recommend to remeasure length and to enter the exact value into parameter. n Single-idler platform. with no levers. Multi-idler platform n Buckled platform e.cdr Buckled platform 0434 Details BV-H2215 GB 122 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. In mid platform. The weight to be entered into INTECONT is not the actual weight. the check weight is used for control of weighing system. n Single-idler platform. but the weight acting on platform. QPRF = OP On-sided mounting b) Joint mounting (e. the check weight can be applied to any point of the mechanical platform equipment. Check Weight QPRF Simulating a certain belt load. DAN types a) Leaf spring parallel guidance: Theoretically. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. It can act on weighing platform direct or via lever system. universal spring joint): Lg = length up to mid hillside QPRF = QP LPG LWZ tan(a) ≈ 0. DEL. Technische Redaktion BVED BV-H2215 GB Details 123 . Applied weight QP is active always.INTECONT PLUS n One-sided mounting of total belt VDB 2. DEM.018 * a Angle a = 0 Angle a = neg :K =0 : K = neg 0434 Transmission to third parties and reproduction of this documentation are not permitted. Effective check weight QPRF is the platform load in kg simulated by the check weight.g. in accordance with single-idler platform. QPRF = QP LPG LWZ b) Vertical to conveyor belt Enter 0 as angle a. check weight acts on center. Conveyor Belt Inclination In certain cases. of calibration lever. Load cells are loaded with full force Q. or shortening. consider extension. QPRF = OP n One-sided mounting of total belt With inclined belts. Chain calibration weight: If a chain curtain is placed over the platform area. QPRF = * L * s n L s = = = Number of chains Effective platform length Weight of chain per m in m in kg/m 0434 Details BV-H2215 GB 124 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. Load cell is loaded with N = Q * cos a. if any. the total weight of chains in weighing area is the effective check weight. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. . the inclination of conveyor belt has to be entered into parameter.VDB INTECONT PLUS Multi-idler platform n a) Total platform mounted on load cells: 3. see Single-idler platform n Buckled platform Normally. QPRF = OP a) Right-angled to conveyor belt b) Joint mounting: Enter angle a into parameter. Decisive is the load cell mounting position. INTECONT PLUS VDB Printer Connection Interface : Character map: Cables : Serial. Diagram view corresponds to top of printer. ON. Serial Interface 0434 Transmission to third parties and reproduction of this documentation are not permitted.. Fig. see “Technical Data”. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. 5s after power-up of INTECONT PLUS.. EPSON Interface The interface board is equipped with 2 DIP switches used for selection of serial message base data. OFF. Technische Redaktion BVED BV-H2215 GB Details 125 . Fig. OFF. OFF. ON USA ON 12" page length OFF No single sheet OFF Jump over performation OFF No AUTO line feed Information on switch position can be printed using the printer self-test function. On the right side of printer. Switch 1-1 1-2 1-3 1-4 1-5... EPSON Printer Switch 1-1 1-2 1-3 1-4 1-5 1-6.8 2-1.. OFF.8 2-1 2-2 2-3 2-4 : : : : : : : : : : OFF 10 CPI character spacing OFF Zero without backslash ON Graphics character set OFF AUTO hyphenation activated ON Normal sprint speed . (Press line feed key while starting printer). OFF 9600 baud ON.. To initialize: Printer is initialised via serial interface. ON. there are two additional DIP switches. ON. CITIZEN Printer: 120D Fig. ISO-Latin-1 (ISO-8859-1) The connection diagram applies to EPSON and CITIZEN printers. OFF (default) Use Parameter J 01 to set baud rate to 9600. Printer Cable EPSON printer: LX 850 Fig.6 : : : : : : OFF 8-bit message OFF No parity bit egal Even/odd OFF Postive edge OFF. ON. . SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.VDB INTECONT PLUS This page left intentionally blank 0434 Details BV-H2215 GB 126 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted. Replacement Instructions Replacing INTECONT PLUS FIP —> INTECONT PLUS VEG INTECONT PLUS. Technische Redaktion BVED Replacement Instructions BV-H2215 GB 127 . is equipped with added functions for INTECONT PLUS. The EasyServe setting program supplied enables easy assignment and transfer of all software parameters. Please also check all connectors with relevant parameter assignment. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. FIP base card connection diagram 0434 FIP option card connection diagram Transmission to third parties and reproduction of this documentation are not permitted. When using our convenient replacement set (ordering no. type “FIP”. V036910. hardware is adapted by plugging. Logical inputs/outputs can now be assigned to hardware at will.B01). type “VEG”.INTECONT PLUS VDB 13. See Fieldbus Manual BVH2220.2 3.2 3.4 5.6 1.2. fieldbus is connected via separate fieldbus cards (FIP: Connector X7).4 5.6 1.4 5.6 7.6 AI X6 1.7 1.2 3. The tables below compares the connector assignments of FIP and VEG for all physical signals. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.2 3. X3 X3 X6 X9 X9 X3 X7 —- OUT1 REF1 IN2 IN1 REF2 OUT2 X7 X7 X7 X7 X7 X7 3 4 6 5 7 8 Power Supply X2 X2 X2 X2 1. .10 Physical Signal VEG DA1 DA2 DA3 DA4 DA5 DA6 DA7 DA8 X1 X1 X1 X8 X8 X8 X8 X8 1.4 5.8 9.4 6.VDB INTECONT PLUS The FIP base and option cards connection diagrams indicate for every digital input and output the relevant INTECONT VEG parameter numbers used for distribution on physical signals.10 X11 1.2 3.2 3.8 9.5 5.3 X9 X9 X9 X9 5 6 7 8 8 9 10 10 With VEG. 0434 Replacement Instructions BV-H2215 GB 128 Technische Redaktion BVED Transmission to third parties and reproduction of this documentation are not permitted.6 7.10 Load Cell FIP X5 X5 X5 X5 X5 X5 3 4 5 6 7 8 FIP X3 X9 X9 ——X3 X5 X3 1.4 5. 24V supply X2 X2 X2 X2 Physical Signal VEG Screen TX RX X10 X10 X10 Physical Signal VEG 24V Open collector Open emitter 0V X6 X6 X6 X6 1 2 3 4 Printer FIP X8 X8 X8 1 2 3 1 2 3 Analog Inputs/Outputs Pulse Output FIP Physical Signal VEG A01 A02 X6 X9 4.2. Synchron.4 5.6 1.3 FIP X9 —- 9.6 1.2 VEG Attention: Signals IN1 and IN2 are swapped between FIP and VEG. 0V supply ext. Digital Outputs FIP X1 X1 X1 X6 X6 X6 X6 X6 1.2 3.2 3. (VEG is compatible to DISOCONT).4 Physical Signal VEG DE1 DE2 DE3 DE4 DE5 Sensor = (DE6) V1 (Tacho 1) = DE7 Vol.2 1. FIP Digital Inputs Physical Signal 1 2 3 4 Physical Signal VEG 0V ext 24V ext ext. INTECONT PLUS VDB Connector Size FIP X1 X2 X3 X5 X6 X7 X8 X9 X11 Phoenix contact spacing 5mm : 6 pins Phoenix contact spacing 5mm : 4 pins Phoenix contact spacing 5mm : 7 pins Phoenix contact spacing 5mm : 8 pins Phoenix contact spacing 5mm : 8 or 10 pins SUB-D : 9 pins SUB-D : 9 pins Phoenix contact spacing 5mm : 12 pins Phoenix contact spacing 5mm : 3 pins FIP X1 X2 X3 X4 X5 X6 X7 X8 X9 X11 Phoenix contact spacing 5mm Phoenix contact spacing 5mm Phoenix contact spacing mm SUB-D Phoenix contact spacing mm Phoenix contact spacing mm Phoenix contact spacing mm Phoenix contact spacing 5mm Phoenix contact spacing mm Phoenix contact spacing mm : 6 pins : 4 pins : 6 pins : 9 pins : 7 pins : 11 pins : 8 pins : 10 pins : 9 pins : 7 pins 0434 Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights. Technische Redaktion BVED Replacement Instructions BV-H2215 GB 129 .