VW-Audi-09G_VacTest.pdf

AISIN AW TF-60SN, BMW 6F21WA, VW/AUDI 09G, 09K, 09MTIME TESTED • INDUSTRY TRUSTED Critical Wear Areas & Vacuum Test Locations 20 15 10 25 NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear. 5 0 30 VACUUM TEST Lower Valve Body • 09G Shown Click on Sonnax part numbers to see more information. Secondary Regulator Valve Solenoid Modulator Valve • • • • • Gear ratio errors, VAG 17114 • Harsh downshift Overheated fluid Bushing failure TCC slip codes TC failure Boost Valve Replace with Sonnax Part No. 15741-18K Requires F-15741-TL18 & VB-FIX • Delayed Reverse • Burnt B2 Brake • Burnt K3 Clutch Replace with Sonnax Part No. 15741-11K Requires F-15741-TL11 & VB-FIX Replace with Sonnax Part No. 15741-51K Main Pressure Regulator Valve • • • • Overheated fluid TC overheat Harsh applications High Pressure C1/K1 Clutch Control Valve • Delayed/Harsh Drive application • Harsh downshifts • Excessive overlap Replace with Sonnax Part No. 15741-01K Requires F-15741-TL & VB-FIX  Replace with Sonnax Part No. 15741-25K (sleeve/valve style) Requires F-15741-TL25 & VB-FIX or 15741-55K (oversized valve style) Requires F-15741-TL55 & VB-FIX K2 Clutch Control Valve Plug hole on other side.  • Flared/Harsh 4-5-6 application • Harsh downshifts • Excessive overlap B1 Brake Control Valve  Replace with Sonnax Part No. 15741-05K (Sleeve/valve style) Requires F-15741-TL5 & VB-FIX or 15741-57K (Oversized valve style) Requires F-15741-TL57 & VB-FIX O-Ringed End Plugs • Shift concerns associated with circuit pressure loss • • • • Flared/Harsh 2-6 application Harsh downshifts Excessive overlap Trouble codes VAG 17116 Replace with Sonnax Part No. 15741-35K (Small, 9mm) = 15741-36K (Large, 11mm) =  Replace with Sonnax Part No. 15741-22K (sleeve/valve style) Requires F-15741-TL22 & VB-FIX or 15741-61K (oversized valve style) Requires F-15741-TL61 & VB-FIX NOTE: End plugs should be tested at the retainer port. Sealing on opposite side of casting is sometimes required. K3 Clutch Control Valve   Spring Adjuster Plugs • Flared/Harsh applications • Delayed engagements Replace with Sonnax Part No. 15741-48K NOTE: Services Four Locations =  Manual Valve • Reduced line pressure • Delayed engagements Replace with Sonnax Part No. 15741-41 Requires F-15741-TL41 & VB-FIX ©2015 Sonnax Industries, Inc. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com • • • • Flared/Harsh 3-5-R application Harsh downshifts Excessive overlap Trouble codes VAG 17117, 17119 Replace with Sonnax Part No. 15741-08K (sleeve/valve style) Requires F-15741-TL8 & VB-FIX or 15741-59K (oversized valve style) Requires F-15741-TL59 & VB-FIX VW-Audi-09G_VacTestLocations 01-06-15 Page 1 Low vacuum reading indicates wear.AISIN AW TF-60SN. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www. 09K. Lockup Relay Valve Use rubber mat to seal through passages shown with dotted line.com VW-Audi-09G_VacTestLocations 01-06-15 Page 2 . 09M TIME TESTED • INDUSTRY TRUSTED Critical Wear Areas & Vacuum Test Locations 20 15 10 25 NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. B2 M1 Engagement Valve • No engine break in M1 O-Ringed End Plugs • Shift concerns associated with circuit pressure loss NOTE: Be sure the valve is in the rest position as there is no spring. 5 0 30 VACUUM TEST Middle Valve Body • 09G Shown Click on Sonnax part numbers to see more information. 15741-49K Requires F-33741B-TL1 & VB-FIX Pressure Cutback Valve B2 Switch Valve • Delay to Reverse • No Manual 1 • Harsh/Flared shifts • Harsh engagements Use rubber mat to seal through passages shown with dotted line. Inc. • No Lockup • TCC slip • Engine stall Replace with Sonnax Part No. VW/AUDI 09G. ©2015 Sonnax Industries. Upper Side B1 Switch Valve • No 2-6 • Gear ratio errors B2 Relay Valve • No Manual 1 • No Engine brake M1 Replace with Sonnax Part No. 15741-35K (Small. 11mm) =   NOTE: End plugs should be tested at the retainer port. Sealing on opposite side of casting is sometimes required. 15741-49K Requires F-33741B-TL1 & VB-FIX Replace with Sonnax Part No. Springs are not shown for visual clarity. Use rubber mat to seal through passages shown with dotted line. 9mm) = 15741-36K (Large. Main Relay Valve K1 Switch Valve • No 4-5-6 • Gear ratio errors • No Forward application • Excessive overlap in 5th Lower Side Use rubber mat to seal through passages shown with dotted line.sonnax. 15741-50K Requires F-33741B-TL1 & VB-FIX K3 Relay Valve • No 3-5 R • 2-3 Flare delay R K1 Relay Valve K2 Relay Valve • No 4-5-6 • 4-5 Flare • Delay to Drive • Excess overlap Replace with Sonnax Part No. BMW 6F21WA. Test locations are pointed to with an arrow.  800-843-2600 • 802-463-9722 • F: 802-463-4059 • www. B1/K3 One Way Checkball Assembly 15 25 • Excessive overlap • Harsh downshift Tilt casting to the left to seat checkball. 15741-49K Requires F-33741B-TL1 & VB-FIX • Gear ratio errors Replace with Sonnax Part No. VAG 17114 • Harsh downshifts Replace with Sonnax Part No. **K1 Accumulator also connected. TCC slip codes. Inc. 9mm) = 15741-36K (Large. 15741-29K Requires F-15741-TL29. • No 2nd or 6th • No 3-5-R 10 0 30 VACUUM TEST Click on Sonnax part numbers to see more information. 5 3-4 Transition Valve Tilt casting to the right to seat checkball. Test locations are pointed to with an arrow. Low vacuum reading indicates wear. 15741-35K (Small. 09K. • Gear ratio errors. **K3 Accumulator connection. • RPM surging on light acceleration • No TCC.sonnax. Replace with Sonnax Part No. B1 Relay Valve K3 Control Valve • No 2-6 • No 3-5-R • Gear ratio errors Replace with Sonnax Part No. 15741-14K Test both passages together. 09M TIME TESTED • INDUSTRY TRUSTED Critical Wear Areas & Vacuum Test Locations 20 NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. F-15741-TL29PL & VB-FIX Solenoid Modulator Valve 2 Accumulator Piston Kit • Burnt bands • Burnt clutches Replace with Sonnax Part No. Upper Valve Body #1 • 09G Shown **K1 Accumulator also connected.com Check with valve fully stroked. 15741-53K Replace with Sonnax Part No. 11mm) = **Accumulator Piston Locations   • Burnt bands • Burnt clutches NOTE: End plugs should be tested at the retainer port. 15741-14K N93 Accumulator Connection ©2015 Sonnax Industries. 15741-50K Requires F-33741B-TL1 & VB-FIX Upper Valve Body #2 • 09G Shown Lockup Clutch Control Plunger Valve Lockup Clutch Control Valve Check with valve fully stroked. **K2 Accumulator also connected. F-15741-TL29PL & VB-FIX VW-Audi-09G_VacTestLocations 01-06-15 Page 3 . VW/AUDI 09G. 15741-18K Requires F-15741-TL18. Springs are not shown for visual clarity. Sealing on opposite side of casting is sometimes required. VAG 01192 • TCC Apply codes • TCC Apply & release concerns Replace with Sonnax Part No.AISIN AW TF-60SN. BMW 6F21WA. O-Ringed End Plugs • Shift concerns associated with circuit pressure loss Replace with Sonnax Part No. Inc. 09K. BMW 6F21WA. Description 101 Solenoid Modulator Valve 102 Secondary Regulator Valve 103 Main Pressure Regulator & Boost Valve 104 C1/K1 Clutch Control Valve 105 K2 Clutch Control Valve 106 B1 Clutch Control Valve 107 K3 Clutch Control Valve 108 Manual Valve ©2015 Sonnax Industries.D.AISIN AW TF-60SN.sonnax.com VW-Audi-09G_VacTestLocations 01-06-15 Page 4 . No. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www. VW/AUDI 09G. 09M TIME TESTED • INDUSTRY TRUSTED OE Exploded View Lower Valve Body • 09G Shown Steel Check Valves 101 N92 Solenoid 102 104 N282 Solenoid 105 103 N283 Solenoid 106 N90 Solenoid Plastic Check Valve 107 108 Steel Check Valves Lower Valve Body Descriptions I. No. VW/AUDI 09G.AISIN AW TF-60SN.D. Inc.com Plastic Check Valve VW-Audi-09G_VacTestLocations 01-06-15 Page 5 .sonnax. 09M TIME TESTED • INDUSTRY TRUSTED OE Exploded View Middle Valve Body (Bottom Side) • 09G Shown Steel Check Valve Checkball 201 202 211 203 210 204 Plastic Check Valve 205 206 209 207 208 Middle Valve Body Descriptions I. BMW 6F21WA. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www. Middle Valve Body (Upper Side) • 09G Shown Description 201 Main Relay Valve 202 B1 Switch Valve 203 K1 Switch Valve 204 K2 Relay Valve 205 K1 Relay Valve 206 B2 Switch Valve 207 B2 M1 Engagement Valve 208 Lockup Relay Valve 209 Pressure Cutback Valve 210 K3 Relay Valve 211 B2 Relay Valve ©2015 Sonnax Industries. 09K. D. 09M TIME TESTED • INDUSTRY TRUSTED OE Exploded View Upper Valve Body • #1 Exploded View • 09G Shown Upper Valve Body #1 Accumulator Descriptions I.D. No. BMW 6F21WA. 09K. Inc. No. Description 305 3-4 Transition Valve 306 K3 Control Valve 307 B1 Relay Valve 308 B1/K3 One Way Checkball Assembly VW-Audi-09G_VacTestLocations 01-06-15 Page 6 . 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www. Description 301 K3 Accumulator 302 K2 Accumulator 303 K1 Accumulator 304 B2 Accumulator 303 302 304 301 305 308 306 307 Steel Check Valves ©2015 Sonnax Industries.com Upper Valve Body #1 Valve Descriptions I. VW/AUDI 09G.AISIN AW TF-60SN.sonnax. D. 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www. VW/AUDI 09G. No. No. Inc.sonnax.D. 09K. BMW 6F21WA.com Upper Valve Body #2 Descriptions I. 401 Description N93 Line Pressure Control Accumulator Steel Check Valves 402 403 Checkball ©2015 Sonnax Industries. Description 402 Solenoid Modulator Valve 2 403 Lockup Clutch Control Valve VW-Audi-09G_VacTestLocations 01-06-15 Page 7 . 09M TIME TESTED • INDUSTRY TRUSTED OE Exploded View Upper Valve Body • #2 Exploded View • 09G Shown 401 Upper Valve Body #2 Accumulator Description I.AISIN AW TF-60SN.