VITOSOLIC 200 M1 GB

Installation and Service instructionsfor heating engineers Vitosolic 200 Electronic temperature differential control unit for solar heating systems See "Applicability" on the last page. VITOSOLIC 200 5862 491 GB 9/2003 Please keep safe General information Safety instructions Please follow these safety instructions closely to prevent accidents and material losses. Safety regulations Installation, commissioning, inspection, maintenance and repairs must only be carried out by a competent person (heating engineer/refrigeration specialist/installation contractor). Observe all current safety regulations as defined by DIN, DIN EN, DVGW and VDE (or local regulations). See also the safety instructions sheet in the Vitotec Technical Guide folder. Before working on the equipment/ heating system/solar heating system, isolate its mains electrical supply (e.g. by removing a separate mains fuse or by means of a mains electrical isolator) and safeguard against unauthorised reconnection. Earthing/lightning protection of the solar heating system Install an electrical conductor on the pipework system of the solar circuit in the lower part of the building, to comply with VDE or local regulations. Connection of the collector system to a new or existing lightning protection facility or the provision of local earthing should only be carried out by authorised personnel, who must take into account the conditions applicable on site. Repair work It is not permitted to carry out repairs on parts that fulfil a safety function. Use only original Viessmann spare parts, or equivalent parts that have been approved by Viessmann. Commissioning The initial start-up must be carried out by the system installer or a designated commissioning engineer. All actual values should be recorded in a commissioning/service report. Instructing the system user The system installer must hand the operating instructions to the system user and instruct him/her in the operation of the system. ¨ Safety instruction In this instruction manual, this heading denotes information which must be observed to prevent accidents and material losses. ¨ This symbol denotes information which must be observed to prevent material losses. 2 5862 491 GB Index Index System designs General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System designs 1 to 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation and connections Control unit installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Summary of electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Actuators (pumps and valves) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High limit safety cut-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solar cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heat meter extension kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KM BUS connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mains electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6 51 52 53 53 55 56 58 59 60 Commissioning Menu structure summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Further details regarding individual steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Service scans Scanning temperatures and operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Scanning heat volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Troubleshooting Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Checking sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Changing the fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 5862 491 GB 3 . . . .. . . . . .. . .. . . . .. . . . . . . . . . . . . .. . . . . . .. . . . . . . . . . ... . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . .. . . ... . . .. . . . . . . . ... . . . . . . . . . . . . . . . . . . . . .. .. . . . . . . .. . .. . . . . . . . . . .. . . . . . . ... . .. . . . . . . . . . .. . . . . . . . .. . ... . . ... . . . .. . . . . .. . . . . . . .. . . ... . . . . .. . . . . . . .. . .. . . . . . . . . .. . . . . . .. . ... .. . . . . .. . . . Return cooling function . External heat exchanger . .. . . .. . .. . . . . . . . . . . . . .. . . 4 5862 491 GB . . . . . . . ... . . . . . . . . . . ... . . .. . . . ... .. . .. .. . . . 73 75 77 80 80 80 81 81 82 82 82 84 85 85 87 89 Appendix Specification . . . .. . . . .. . . . . . . . . . . .. . . . . Thermostat function. . . . . . . .. . .. . . Special functions of tube collectors . . . . .. . . . . . . . . .. . . . . . .. . . . . . . .. . . . . . ... .. .. . . . ... .. . . . . ... . . .. .. . . . . . . . . .. . . . .. . .. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .... . .. .. . . . . .. . . . ... . . .. . . . . . . . . . . .. . .. . . . . . . . . . .. . . . . . . . . . .. . . . . .. . . .. .. . . . . .. . . . . . . . .. . . . .. .. .. . . . . . . .. . . .. . . . . . . ... . . . . . . . .. . . . ... . . . .. . . . . . . . .. . . . .. . . ... . .. .. .... . . . . . . . . . . . . .. . . .. ..... . . . .. . . . . . . . . . .. . . . . . . . . . . . . . . .. .. .. . . . . . . . . . .. . . . . ... . . . . .. . . . . . . . . .. . . .. . . . .Index Index (cont. . . . ... . .. . . .. .. ... .. . Bypass . . . . . . . . . . . . . . .. 89 Declaration of conformity . .. .. . . . . . . . . . . . . . . . . . . .. . . .. .. . .. . . . . . . .. . . . . . . . . .. . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . .. ... . . . . . .. . . . . . . . .. . .. . . . .. .. . .. .. .. . . . . .. . . . ... . . . . . . . . . . . . . .. . . . . . . . . ... . . . . . . . . . . . .. . . . . . .. . . . . .. . . . . . .. . . .. . . . . . . . . . . .. . . .. Collector cooling functions . . . . .. . .. . . . . . . . . . . . . . . . . . . . . .. . . . . .. . . . . . . . . . ... .. .. . . . . . . . . . . ... . . . . .. ... . . . . .. .. . . . . . .. . . .. .. . . . . . . .. . .. . . .. .. . . . . . . . . . . .. . . . . . . . . . ... . . . ..... . . . . . . . . . . . . . .. . . . .. . . . . . . . . . . . . . . ... . .. . . . .. . . . . . . . ... . .. .. . . . Parallel relay . . . . . . . . . . . . .. . . . . .. . . . .. . . . .. . ... . . . . . . . . . . . . . . . .... . . . . . . . . . . . . . .. ... . . . . . . . . . . . . . . . . . . . 91 92 . . . . .. . . . . . . .. . . . . .. . . . . . . . . . ... . . . .. ... . . . . . . . . . . . . . . . . .. .. Frost protection .. . .. .. . . .. . .. ... . . .. . . . . . . . . . . . . . . . . .. . . .. .. . . DT control unit and time switches . .. . .. . . . . . . . . . .. . . . . . . Additional DHW heating function . . . .. .. . . .. . .. . . ... . . . . . ... . . . .. . ... . . . ..... . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . ... .. .. .. . .. . . . . .. .. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . Suppression of reheating by boiler . . . .. . . . . .. ... . ... . . ... . . . . ... . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . ... . . . . .. . . . . . . . . . .. . . . . . . . . ... . . . . . . .. .. .. .. Cooling function . . . . . . . . . . . . . . . ... . . . . ..... . . .. . . . . . . . .. .. . . . . . . . . . . . . . . . . .. . . . . . . . .... . .. . . . .. . . . . . .. . . .. . . .. . . . . . . .. . . . . . . . . Summary of system parameters . . . .. . . .. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .) Function descriptions Summary of additional functions . Cylinder loading . . .. . . . . . . Parts list . . . . .. ... . .. .. . . . . . .. . .. . . . . . . .. . .. . . . . . . . . . . . . . . . . . . ... . . . . .. . . .. . . . .. . .. . . . . . . . . . . . . . . . . . .. . . . . . .. . .. .. . . . .. . . .. . 90 Keyword index Applicability . . . . .. . . . . . .. . . .. . . . . . . . . . . . . . . . . .. . . . .. . . .. .... .. . . . . . . . . . .. . . . . . . . . . . . . . . . .. . .... ... . . . .. . . .. . . . . . .. . . . .. . . . . . . . . ... . .. . .. . . . ... . .. .. .. . Cylinder 2 ON . . . . . ... .. . .. other values may be set to meet particular requirements. The temperatures stated are guide values. the methods of operation have been described. The circulation pumps referred to in the examples (contained in Solar-Divicon) are AC pumps. a thermostatic mixing valve (DHW cylinder accessory). systems with larger cylinder capacity than 400 litres (incl. and the installation has been depicted as different schemes. DHW temperature must be limited to 60 ºC by installing a mixing device. The installation of a mixer tap at the draw-off point is required. A summary is provided which lists essential control equipment.g. therefore.e. The mixing equipment does not prevent the risk of scalding at the tap. e. the solar preheating stage) should be pasteurised daily. Abbreviations KW Cold water WW Hot water RL Return VL Flow 5862 491 GB 5 . the entire water content must be heated to 60 ºC once each day. we recommend that the system is heated up. preferably late afternoon. Safety instructions With temperatures higher than 60 ºC. be heated up again by solar energy.System designs General notes Over the following pages. To meet this requirement. i. to ensure that the lower part of the cylinder or the preheating stage is cold again following the expected hot water consumption (in the evening and the following morning) and can. Additional DHW heating function According to DVGW W 551/W 552. The additional function requirements (see page 5) are met by circulation pump 8. if a temperature differential higher than temperature differential DTon is measured between collector temperature sensor 2 and cylinder temperature sensor 3. DHW heating with solar energy Solar circuit pump 4 is switched ON and the DHW cylinder is heated. The cylinder thermostat with cylinder temperature sensor 6 of the boiler control unit switches cylinder loading pump 7. Pump 4 is switched OFF if H the actual temperature falls below shutdown temperature differential DToff H the electronic temperature limit (safety shutdown at 90 ºC) set at the control unit or that set at the high limit safety cut-out (if required) is exceeded. For optional system extensions.System designs System design 1 Dual-mode DHW heating with Vitocell-B 100 or Vitocell-B 300 DHW cylinders DHW heating without solar energy The upper indirect coil of the DHW cylinder is heated by a boiler. see pages 73 and 74. 6 5862 491 GB . circulation pump 4 DToff Shutdown temp.0 K 130 ºC*1 Modified to this value to 200 ºC if you do not want collector emergency OFF set up. differential.0 K 3.System designs System design 1 (cont. 5862 491 GB 7 . differential. condition 60 ºC 5.) Settings Main menu > Operator code > Set to 200 Main menu > Solar > Options > System > Set to 1 (as delivered condition) Main menu > Solar > Setting values Setting values Tcylmax Maximum cylinder temperature DTon Start-up temp. circulation pump 4 Tcolemoff *1Set As del. System designs System design 1 (cont.) 1 R7-A R7-M R7-R GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2 R6-A R6-R R5-A R5-R R4 R3 R2 R1 145 145 L N K A 2 B WW C D F 28 E 5 21 4 VL 5 6 8 7 3 RL G H KW A Solar panel B Solar-Divicon C Draw-off points D DHW circulation E DHW circulation output of boiler control unit or on-site time switch F Heating circuit 8 G Oil/gas fired boiler H DHW cylinder K Junction box (on-site) 5862 491 GB . connectable absorber surface. Eurola and Pendola. *4Standard for Vitodens. Vitocell-B 300: Use a cylinder cap (DHW cylinder accessory). 5 8 7 *1Use Cylinder loading pump*4 a threaded elbow (standard delivery for Vitocell B 100.System designs System design 1 (cont. 100: observe max. accessory for Vitocell-B 300).) Item Description Control of DHW cylinder heating by solar energy 1 2 3 4 Vitosolic 200 Collector temperature sensor Cylinder temperature sensor*1 Solar circuit pump (part of Solar-Divicon) High limit safety cut-out*2 (see page 53) Circulation pump (relayering) DHW cylinder heating by boiler 6 Cylinder temperature sensor Boiler control unit standard delivery*3 DHW cylinder accessories 7170 926 Standard delivery Standard delivery 7170 931 or 7170 932 Z001 889 Vitoset price list Part no. Eurola with DHW heating and Pendola. Vitopend. *2Vitocell-B 5862 491 GB 9 . *3Accessory for Vitodens. Vitopend. DHW heating with solar energy Solar circuit pump 4 or qP is switched ON and the DHW cylinder is heated. The cylinder thermostat with connected cylinder temperature sensor 6 of the boiler control unit switches cylinder loading pump 7. if a temperature differential higher than temperature differential DTon is measured between collector temperature sensor 2 or 9 and cylinder temperature sensor 3. For optional system extensions.System designs System design 2 Dual-mode DHW heating with Vitocell-B 100 or Vitocell-B 300 DHW cylinders 2 collector arrays with different orientation DHW heating without solar energy The upper indirect coil of the DHW cylinder is heated by a boiler. Pumps 4 or qP are switched OFF if H the actual temperature falls below shutdown temperature differential DToff H the electronic temperature limit (safety shutdown at 90 ºC) set at the control unit or that set at the high limit safety cut-out (if required) is exceeded. The additional function requirements (see page 5) are met by circulation pump 8. 10 5862 491 GB . see pages 73 and 74. differential. if you do not want collector emergency OFF set up. circulation pump 4 or qP Tcolemoff *1Set As del. 5862 491 GB 11 . condition 60 ºC 5.0 K 130 ºC*1 this value to 200 ºC.) Settings Main menu > Operator code > Set to 200 Main menu > Solar > Options > System > Set to 2 > Hyd. differential. type > Set to 1 (as delivered condition) Main menu > Solar > Setting values Setting values Tcylmax Maximum cylinder temperature DTon Start-up temp.0 K Modified to 3. circulation pump 4 or qP DToff Shutdown temp.System designs System design 2 (cont. System designs System design 2 (cont.) 1 R7-A R7-M R7-R GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2 R6-A R6-R R5-A R5-R R4 R3 R2 R1 145 145 L N L 9 A 2 A B WW D E G 28 F 5 21 C 4 qP VL 5 6 8 7 3 RL H K KW 12 5862 491 GB A Solar panel B Solar-Divicon C Solar pump line D Draw-off points E DHW circulation F DHW circulation output of boiler control unit or on-site timer G Heating circuit H Oil/gas fired boiler K DHW cylinder L Junction box (on-site) . *4Standard for Vitodens. connectable absorber surface.System designs System design 2 (cont.) Item Description DHW cylinder heating by solar energy 1 2 3 4 Vitosolic 200 Collector temperature sensor Cylinder temperature sensor*1 Solar circuit pump (part of Solar-Divicon) High limit safety cut-out*2 (see page 53) Circulation pump (relayering) Collector temperature sensor Solar circuit pump (contained in solar pump line) DHW cylinder heating by boiler 6 Cylinder temperature sensor Boiler control unit standard delivery*3 DHW cylinder accessories 7170 926 Standard delivery Standard delivery 7170 931 or 7170 932 Z001 889 Vitoset price list 7814 617 7170 933 or 7170 934 Part no. 100: observe the max. Eurola and Pendola. Eurola with DHW heating and Pendola. *2Vitocell-B 5862 491 GB 13 . *3Accessory for Vitodens. accessory for Vitocell-B 300). Vitopend. 5 8 9 qP 7 *1Use Cylinder loading pump*4 a threaded elbow (standard delivery for Vitocell B 100. Vitocell-B 300: Use a cylinder cap (DHW cylinder accessory). Vitopend. Calorifier loading pump qR is switched ON and the calorifier is heated. if a temperature differential higher than start-up temperature differential DT5on is measured between temperature sensor qZ (heat exchanger) and calorifier temperature sensor qQ. Central heating without solar energy Diverter valve qW remains at zero volts (setting "AB-B") if the differential temperature between calorifier temperature sensor qP and central heating return temperature sensor 9 falls below shutdown temperature differential DT6off. it is switched OFF . DHW heating with solar energy Solar circuit pump 4 is switched ON and the DHW cylinder is heated. The additional function requirements (see page 5) are met by circulation pump 8. 5862 491 GB 14 . if a temperature differential higher than temperature differential DTon is measured between collector temperature sensor 2 and cylinder temperature sensor 3. The cylinder thermostat with connected cylinder temperature sensor 6 of the boiler control unit switches cylinder loading pump 7. No flow through the heating water calorifier takes place. Central heating with solar energy Circulation pump qE for heating heat exchanger qT is switched ON if the DHW cylinder cannot be heated and a temperature differential higher than start-up temperature differential DT2on is measured between collector temperature sensor 2 and calorifier temperature sensor qQ. Pump 4 is switched OFF if H the actual temperature falls below shutdown temperature differential DToff H the electronic temperature limit (safety shutdown at 90 ºC) set at the control unit or that set at the high limit safety cut-out (if required) is exceeded. If the actual temperature falls below shutdown temperature DT2off or when maximum temperature Tcyl2max has been reached. The boiler provides heat to the heating circuit according to the heating curve set at the boiler control unit.System designs System design 3 Dual mode DHW heating and central heating backup via a calorifier DHW heating without solar energy The upper indirect coil of the DHW cylinder is heated by a boiler. during this time. the diverter valve will be set to "AB-B".) The pump will be switched OFF if the actual temperature falls below shutdown temperature differential DT5off. The temperature in the calorifier is limited by the electronic temperature limiter (safety shutdown at 90 ºC) or by the high limit safety cut-out (if required). If the temperature of the preheated return water is insufficient. Settings Main menu > Operator code > Set to 200 Main menu > Solar > Options > System > Set to 3 > Hyd. For optional system extensions.System designs System design 3 (cont. the boiler reheats the water to the necessary flow temperature level. If the actual temperature falls below shutdown temperature differential DT6off. It will switch calorifier loading pump qE OFF if the set temperature is exceeded. roughly every 15 minutes (values t stop and t circ adjustable. see page 16). to check whether the temperature at the collector temperature sensor is high enough to change over to DHW cylinder heating. 5862 491 GB 15 . 2 minutes. Circulation pump qE is switched OFF for approx. the heating return water will be routed to the boiler via the calorifier. type > Set to 2 Diverter valve qW is set to "AB-A" if the differential temperature between calorifier temperature sensor qP and heating return temperature sensor 9 exceeds start-up temperature differential DT6on. see pages 73 and 74. DTon is exceeded. the DHW cylinder continues to be heated. If. condition 60 ºC 60 ºC 5. circulation pump qE DT2off Shutdown temp. in order to change over to heating the consumer with priority 1.) Main menu > Solar > Setting values Setting values Tcylmax Maximum cylinder temperature Tcyl2max Maximum calorifier temperature DTon Start-up temp. circulation pump qE PriorityCyl1 (see page 76) PriorityCyl2 (see page 76) Tcolemoff *1Set As del. Main menu > Solar > Contractor Contractor t stop Length of pump run interruption t circ Interruption interval DT Col The collector temperature must rise by DT Col during the t stop time. 2K 5862 491 GB Modified to 16 . circulation pump 4 DToff Shutdown temp. condition 2 min.0 K 1 2 130 ºC*1 Modified to this value to 200 ºC. if you do not want collector emergency OFF set up. differential. differential.0 K 3. circulation pump 4 DT2on Start-up temp.0 K 3. differential. As del.0 K 5.System designs System design 3 (cont. differential. 15 min. differential. circulation pump qR DT6on Start-up temperature differential for controlling three-way diverter valve qW DT6off Shutdown temperature differential for controlling three-way diverter valve qW As del.0 K 5. 2 Thermostat function for maximum temperature shutdown of calorifier loading pump qR DT Fct5 DT function for controlling calorifier loading pump qR DT Fct6 DT function for controlling three-way diverter valve qW Main menu > System > Setting values Setting values Th2on set the same value as for Tcyl2max (maximum calorifier temperature).0 K 3. condition 40 ºC Change to As del. condition No Change to Yes No Yes No Yes 45 ºC 5. differential.0 K 3.0 K 5862 491 GB 17 . circulation pump qR DT5off Shutdown temp.) Main menu > System > Options Options Thermost.System designs System design 3 (cont. less 2 K Th2off set the same value as for Tcyl2max DT5on Start-up temp. 18 1 qP System designs System design 3 (cont.) qQ D L WW 28 F 145 145 R7-A R7-M R7-R 5 G L E 2 B 4 A qE R6-A R6-R R5-A R5-R R4 R3 R2 R1 qR qT qZ 9 AB A qW C B GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2 H 5 21 6 7 K 5 3 8 KW VL RL L N 5862 491 GB . System designs System design 3 (cont.) A Solar panel B Solar-Divicon C Solar pump line D Draw-off points E DHW circulation F DHW circulation output of boiler control unit or on-site timer G Heating water calorifier H Oil/gas fired boiler K DHW cylinder L Junction box (on-site) 5862 491 GB 19 . Vitocell-B 300: Use a cylinder cap (DHW cylinder accessory). reloading Three-way diverter valve Solar circuit pump for calorifier heating (contained in solar pump line) Circulation pump for calorifier heating Heat exchanger Temperature sensor (heat exchanger) Part no. connectable absorber surface. 20 5862 491 GB . 7170 926 Standard delivery Standard delivery 7170 931 or 7170 932 Z001 889 Vitoset price list Boiler control unit standard delivery DHW cylinder accessories 7170 965 7170 965 Standard delivery 7814 924 7170 933 or 7170 934 on-site on request 7170 965 for Vitocell-B 300). accessory *2Vitocell-B 100: observe the max.) Item Description DHW cylinder heating by solar energy 1 Vitosolic 200 2 Collector temperature sensor 3 4 5 8 Cylinder temperature sensor*1 Solar circuit pump (part of Solar-Divicon) High limit safety cut-out*2 (see page 53) Circulation pump (relayering) DHW cylinder heating by boiler Cylinder temperature sensor Cylinder loading pump Central heating with solar energy Return temperature sensor (heating circuit) Temperature sensor (calorifier). 6 7 9 qP qQ qW qE qR qT qZ *1Use a threaded elbow (standard delivery for Vitocell B 100. discharge Temperature sensor (calorifier).System designs System design 3 (cont. Pump 4 is switched off if H the actual temperature falls below shutdown temperature differential DToff H the electronic temperature limit (safety shutdown at 90 ºC) set at the control unit or that set at the high limit safety cut-out (if required) is exceeded. 8b DHW circulation pump ß (if installed) for DHW cylinder 2 is controlled by the boiler control unit.System designs System design 4 Dual mode DHW heating with two DHW cylinders (particularly suitable for retrofitting in existing systems) DHW heating without solar energy DHW cylinder 2 is heated by the boiler. DHW cylinder 2 is also heated by solar energy. 8a Circulation pump ß is started if the temperature differential between sensors 9 and qP is higher than start-up temperature differential DT6on or DHW heating with the additional function has been enabled (see page 5). The pump will be switched OFF if the actual temperature falls below shutdown temperature differential DT6off or if the additional function is terminated. if a temperature differential higher than start-up temperature differential DTon is measured between collector temperature sensor 2 and cylinder temperature sensor 3. DHW heating with solar energy Solar circuit pump 4 is switched ON and DHW cylinder 1 is heated. For optional system extensions. see page 73 and 74. The DHW circulation covers both DHW cylinders. This way. 5862 491 GB 21 . This feeds the water heated in DHW cylinder 1 into DHW cylinder 2. 8b DHW circulation pump ß (if installed) is switched ON and 8a circulation pump ß is switched OFF to ensure that DHW circulation takes place only via DHW cylinder 2. The cylinder thermostat with connected cylinder temperature sensor 6 of the boiler control unit switches cylinder loading pump 7. ) Settings Main menu > Operator code > Set to 200 Main menu > Solar > Options > System > Set to 1 (as delivered condition) Main menu > Solar > Setting values Setting values Tcylmax Maximum cylinder temperature DTon Start-up temp.0 K 3. circulation pump 4 DToff Shutdown temp. condition 60 ºC 5.System designs System design 4 (cont. fct. Main menu > System > Options Options DT Fct6 DT function for controlling circulation pump Add. condition No No Change to Yes Yes 5862 491 GB 22 . Additional function for DHW heating As del. circulation pump 4 Tcolemoff *1Set As del.0 K 130 ºC*1 Modified to this value to 200 ºC. if you do not want collector emergency OFF set up. differential. differential. condition 5.) Main menu > System > Setting values Setting values DT6on Start-up temperature differential for circulation pump DT6off Shutdown temperature differential for circulation pump As del.0 K Modified to 3.0 K 5862 491 GB 23 .System designs System design 4 (cont. 24 5862 491 GB A Solar panel B Solar-Divicon C Draw-off points D DHW circulation E DHW circulation output of boiler control unit or on-site time switch F Heating circuit G Oil/gas fired boiler H DHW cylinder 2 K DHW cylinder 1 L Junction box (on-site) . pump ßfor the additional function and circulation (relayering).) Installation diagram 4a (System with two DHW cylinders with indirect coils) 1 R7-A R7-M R7-R GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2 R6-A R6-R R5-A R5-R R4 R3 R2 R1 145 145 L N A 2 B C L 4 D F E 28 5 8b 8a WW 21 5 VL RL 2 6 qP 1 9 7 G H K 3 KW *1Insert 8a jumper.System designs System design 4 (cont. pump ßfor the additional function and circulation (relayering).System designs System design 4 (cont.) Installation diagram 4b (System with Vitocell 300 with indirect coil/s) 1 R7-A R7-M R7-R GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2 R6-A R6-R R5-A R5-R R4 R3 R2 R1 145 145 L N A 2 L B C 28 E 8b D WW 4 F G H 2 6 qP 5 VL 9 1 3 K 8a KW 5862 491 GB A Solar panel B Solar-Divicon C Draw-off points D DHW circulation E DHW circulation output of control unit or on-site time switch *1Insert F Heating circuit G Wall mounted gas fired boiler with wall mounted DHW cylinder H DHW cylinder 2 K DHW cylinder 1 L Junction box 25 8a jumper. . accessory for Vitocell-B 300). Eurola with DHW heating and Pendola. Vitocell-B 300: Use a cylinder cap (DHW cylinder accessory).) Item Description Heating DHW cylinder 1 through solar energy 1 2 3 4 Vitosolic 200 Collector temperature sensor Cylinder temperature sensor*1 Solar circuit pump (part of Solar-Divicon) High limit safety cut-out*2 (see page 53) Heating DHW cylinder 2 by boiler 6 Cylinder temperature sensor Boiler control unit standard delivery*3 DHW cylinder accessories Vitoset price list Standard delivery 7170 965 7170 926 Standard delivery Standard delivery 7170 931 or 7170 932 Z001 889 Part no. *2Vitocell-B 100: observe the max. *3Accessory for Vitodens. Vitopend.System designs System design 4 (cont. 5 7 Cylinder loading pump*4 DHW circulation changeover 8 9 qP *1Use DHW circulation pump or (calorifier) circulation pump (relayering) Temperature sensor cylinder 1 Temperature sensor cylinder 2 a threaded elbow (standard delivery for Vitocell B 100. 26 5862 491 GB . Vitopend. Eurola and Pendola. connectable absorber surface. *4Standard for Vitodens. 5862 491 GB 27 . the system checks whether heat exchanger 1 can be heated up. Pump 4 is switched OFF if H the actual temperature falls below shutdown temperature differential DToff or when maximum temperature Tcylmax has been reached H the electronic temperature limit (safety shutdown at 90 ºC) set at the control unit or that set at the high limit safety cut-out (if required) is exceeded. DHW heating with solar energy Solar circuit pump 4 is switched ON and the DHW cylinder is heated. Pump qQ is switched OFF if the actual temperature falls below shutdown temperature differential DT5off or when set temperature Th2off has been reached. Circulation pump qQ for swimming pool heating is switched ON if a temperature differential higher than start-up temperature differential DT5on is measured between collector temperature sensor 9 and temperature sensor qW. if a temperature differential higher than start-up temperature differential DTon is measured between collector temperature sensor 2 and cylinder temperature sensor 3. 7 minutes. roughly every 30 minutes (values t stop and t circ adjustable. Swimming pool heating When the maximum cylinder temperature Tcylmax has been achieved or if the DHW cylinder cannot be heated any further. The pump is switched OFF if the actual temperature falls below shutdown temperature differential DT2off or when maximum temperature Tcyl2max has been reached. The cylinder thermostat with connected cylinder temperature sensor 6 of the boiler control unit switches cylinder loading pump 7.System designs System design 5 Dual mode DHW and swimming pool heating DHW heating without solar energy The top part of the DHW cylinder is heated by the boiler. The additional function requirements (see page 5) are met by circulation pump 8. Circulation pump qP is switched ON if a temperature differential higher than start-up temperature differential DT2on is measured between collector temperature sensor 2 and temperature sensor 9. to check whether the temperature at the collector temperature sensor is high enough to change over to DHW cylinder heating. see page 30). Circulation pump qP is switched OFF for approx. Circulation pump qZ and filter pump qU are switched ON if the actual temperature falls below Th3on. For optional system extensions. The filter time and any boiler backup should fall outside those times when heating by solar energy can be expected. 28 5862 491 GB .) When the solar energy is insufficient to heat the swimming pool. the heating of the swimming pool will be taken over by the oil/gas fired boiler via temperature sensor qR in heat exchanger 2.System designs System design 5 (cont. Set the start and stop times via time switch 2. see pages 73 and 74. and OFF when Th3off has been reached. 29 .0 K 5. differential. type > Set to 2 Main menu > Solar > Setting values Setting values Tcylmax Maximum cylinder temperature Tcyl2max Maximum swimming pool temperature DTon Start-up temp. condition 60 ºC 60 ºC 5.0 K 3.) Settings Main menu > Operator code > Set to 200 Main menu > Solar > Options > System > Set to 3 > Hyd. circulation pump 4 DT2on Start-up temp.System designs System design 5 (cont. differential. circulation pump 4 DToff Shutdown temp. differential.0 K 3. circulation pump qP DT2off Shutdown temp. if you do not want collector emergency OFF set up. differential.0 K 1 2 130 ºC*1 Modified to 28 ºC *1Set this value to 200 ºC. circulation pump qP PriorityCyl1 (see page 76) PriorityCyl2 (swimming pool) (see page 76) Tcolemoff 5862 491 GB As del. System designs System design 5 (cont. condition No Change to Yes No Yes No Yes No Yes time/setting values/setting time switch 2 (see page 88). in order to change over to heating the consumer with priority 1 Main menu > System > Options Options Thermost. As del. condition 2 min. 2K Change to 7 min. 30 5862 491 GB . 3 Thermostat function for reheating of swimming pool by boiler using pump qZ Time switch 2*1 *1System As del. 2 Thermostat function for maximum temperature shutdown of swimming pool circulation pump qQ DT Fct5 DT function for controlling swimming pool circulation pump qQ Thermost. 15 min. 30 min.) Main menu > Solar > Contractor Contractor t stop Length of pump run interruption t circ Interruption interval DT Col The collector temperature must rise by DT Col during the t stop time. ) Main menu > System > Setting values Setting values Th2on set same value as for Tcyl2max (maximum swimming pool temperature).5 ºC 45 ºC 27 ºC*2 necessary.0 K 40 ºC 26. Note that this may raise the relative humidity in indoor swimming pools.5 K Th2off set same value as for Tcyl2max DT5on Start-up temperature differential for swimming pool circulation pump qQ DT5off Shutdown temperature differential for swimming pool circulation pump qQ Th3on Start-up temperature for circulation pump qZ for swimming pool reheating and filter pump qU Th3off Shutdown temperature for circulation pump qZ for swimming pool reheating and filter pump qU *1If As del. *2When changing this value. condition 40 ºC Modified to 27. 5862 491 GB 31 .System designs System design 5 (cont. also modify Th3 on by the same value. less 0. set a value 1 to 2 ºC higher.0 K 28 ºC*1 3.5 ºC 45 ºC 5. see page 33.System designs System design 5 (cont.) 1 R7-A R7-M R7-R GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2 R6-A R6-R R5-A R5-R R4 R3 R2 R1 145 145 L N A 2 B qI O 4 C qP WW D E G 28 F 5 21 5 6 8 7 KW VL RL H qZ qT K 3 M qW qE N 9 L 2 qR 1 qU *1Wiring qQ diagram. 32 5862 491 GB . Vitotronic 200 and 300: Connection in plug aBÖ to terminals "ON". conjunction with Viessmann Trimatik: Connection to terminals "X3.2".System designs System design 5 (cont.4" inside FT control module. Dekamatik: Connection for "External burner ON" control (separate installation instructions).) A Solar panel B Solar-Divicon C Solar pump line D Draw-off points E DHW circulation F DHW circulation output of boiler control unit or on-site timer G Heating circuit H Oil/gas fired boiler K Dual mode DHW cylinder L Swimming pool M Heat exchanger 2 N Heat exchanger 1 O Junction box (on-site) R7-A R7-M R7-R Imp2 R6-A R6-R R5-A R5-R R4 R3 R2 R1 145 L N 1 PE L N PE qZ *1Start-up *2In qI qT 8 qQ qE qP 5 4 H H H 5862 491 GB H signal for filter system with pump qU. 33 . "ON" or in socket "DE4" in control module V in plug a-D to terminals "1" and "2".1" and "X4.3" and "X3. Vitodens with weather-compensated control unit: Connection in plug "X4" to terminals "X4. ) Item Description 1 2 3 4 5 8 DHW cylinder heating by solar energy Vitosolic 200 Collector temperature sensor Cylinder temperature sensor*1 Solar circuit pump (part of Solar-Divicon) High limit safety cut-out*2 (see pages 33 and 53) Circulation pump (relayering) DHW cylinder heating by boiler Cylinder temperature sensor Cylinder loading pump Part no. 6 7 *1Use a threaded elbow (standard delivery for Vitocell B 100. Vitocell-B 300: Use a cylinder cap (DHW cylinder accessory).System designs System design 5 (cont. 7170 926 Standard delivery Standard delivery 7170 931 or 7170 932 Z001 889 Vitoset price list Boiler control unit standard delivery DHW cylinder accessories for Vitocell-B 300). connectable absorber surface. 34 5862 491 GB . accessory *2Vitocell-B 100: observe the max. The cylinder thermostat with connected cylinder temperature sensor 6 of the boiler control unit switches cylinder loading pump 7 . 5862 491 GB DHW heating with solar energy Solar circuit pump 4 is switched ON and the DHW cylinder is heated. if a temperature differential higher than start-up temperature differential DTon is measured between collector temperature sensor 2 and cylinder temperature sensor 3.System designs System design 5 (cont. Standard delivery 7170 933 or 7170 934 Vitoset price list 7170 965 Z001 887 7170 965 Z001 887 on-site on-site 7814 681 System design 6 Dual mode DHW heating and central heating backup with combination cylinder DHW heating without solar energy The top part of the combination cylinder is heated by the boiler. limit) Swimming pool heating by boiler Temperature sensor (heat exchanger 2) Temperature limiter (max. filter system Contactor relay Part no. The integrated instantaneous water heater/standby reservoir is heated by the surrounding hot water of the calorifier. limit) Circulation pump for swimming pool heating (reheating) Pump.) Item Description 9 qP qQ qW qE qR qT qZ qU qI Swimming pool heating by solar energy Temperature sensor (swimming pool) Solar circuit pump for swimming pool heating (contained in solar pump line) Circulation pump for swimming pool heating Temperature sensor (heat exchanger 1) Temperature limiter (max. 35 . 36 5862 491 GB . If the solar irradiation is insufficient. If the temperature of the preheated return water is insufficient. the DHW in the bottom part of the combination cylinder will be preheated by solar energy whilst the top part is raised to the required temperature by the boiler. see pages 73 and 74. The entire combination cylinder will be heated by the solar heating system if the solar radiation is sufficient for heating the domestic hot water. differential DToff H the electronic temperature limit (safety shutdown at 90 ºC) set at the control unit or that set at the high limit safety cut-out (if required) is exceeded. The diverter valve will be set to "AB-B" if the actual temperature falls below shutdown temperature differential DT6off.System designs System design 6 (cont. the boiler reheats the water to the necessary flow temperature level. the heating return water will be routed to the boiler via the combination cylinder. For optional system extensions. The additional function requirements (see page 5) are met by circulation pump 8. Settings Main menu > Operator code > Set to 200 Main menu > Solar > Options > System > Set to 1 (as delivered condition) Central heating with solar energy Three-way diverter valve qP is set to "AB A" if the temperature differential between temperature sensor 8 and heating return temperature sensor 9 exceeds start-up temperature differential DT6on. The top part of the combination cylinder will only be reheated by the boiler if the temperature of the water falls below the temperature set at the boiler control unit.) Pump 4 is switched off if H the actual temperature falls below shutdown temp. condition 5. circulation pump 4 Tcolemoff *1Set As del. Main menu > System > Options Options DT Fct6 DT function for controlling three-way diverter valve qP Main menu > System > Setting values Setting values DT6on Start-up temperature differential for controlling three-way diverter valve qP 5862 491 GB As del.0 K 37 . differential. if you do not want collector emergency OFF set up.System designs System design 6 (cont.0 K Modified to DT6off Shutdown temperature differential for controlling three-way diverter valve qP 3. condition 60 ºC 5. differential. condition No Change to Yes As del.) Main menu > Solar > Setting values Setting values Tcylmax Maximum cylinder temperature DTon Start-up temp. circulation pump 4 DToff Shutdown temp.0 K 3.0 K 130 ºC*1 Modified to this value to 200 ºC. ) Installation diagram 6a 1 R7-A R7-M R7-R GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2 R6-A R6-R R5-A R5-R R4 R3 R2 R1 145 145 L N H A 2 E G 28 WW D B K 4 5 9 AB A B 5 6 21 8 7 3 VL C KW RL qP F 38 5862 491 GB A Solar panel B Solar-Divicon C Combination cylinder Vitocell 333 D DHW circulation E Draw-off points F Oil/gas fired boiler G DHW circulation output of boiler control unit or on-site time switch H Junction box (on site) K Heating circuit .System designs System design 6 (cont. KW 39 .) Installation diagram 6b (Vitodens 100 or 200 to 32 kW) 1 R7-A R7-M R7-R GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2 R6-A R6-R R5-A R5-R R4 R3 R2 R1 145 145 L N M K K A 2 B 9 AB A B 7 4 qP WW E D H N F 6 P 8 5 VL RL O 3 C 5862 491 GB G *1This L connection is not present when a heating water calorifier is installed.System designs System design 6 (cont. 7404 582 R Connection to plug-in connector aBH in control unit of wall mounted boiler S Connector strip of control unit for wall mounted boilers T On-site terminals U Disconnect internal three-way diverter valve . part no. part no. 7819 601 N X5 1 2 3 4 X2 1 2 3 T 20 19 X13 S 1 2 3 L N 50 159 L N 40 M ~1 N 1 7 R 40 5862 491 GB N Adaptor connection extension.) A Solar panel B Solar-Divicon C Combination cylinder Vitocell 333 D DHW circulation E Draw-off points F Vitodens 100 or 200 up to 32 kW G Solid fuel boiler H Return temperature raising K Heating circuit Connection of cylinder loading pump 7 30 30 U L Vitocell 050 heating water calorifier M Junction box (on site) N Adaptor connection extension O Low loss header. 7149 100 P Temperature sensor for low loss header. part no.System designs System design 6 (cont. KW 41 .) Installation diagram 6c (Vitodens 300) 1 R7-A R7-M R7-R GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2 R6-A R6-R R5-A R5-R R4 R3 R2 R1 145 145 L N M K K A 2 B 9 AB A B 7 21 4 qP WW E H F D 6 8 5 VL RL 3 C 5862 491 GB G *1This L connection is not present when a heating water calorifier is installed.System designs System design 6 (cont. System designs System design 6 (cont.) A Solar panel B Solar-Divicon C Combination cylinder Vitocell 333 D DHW circulation E Draw-off points F Vitodens 300 G Solid fuel boiler H Return temperature raising K Heating circuit L Vitocell 050 heating water calorifier M Junction box (on site) 42 5862 491 GB . 7170 926 Standard delivery Standard delivery 7170 931 or 7170 932 Z001 889 7 Boiler control unit standard delivery 7819 601 DHW cylinder accessories Standard delivery 7170 965 7814 924 for Vitocell-B 300). 8 9 qP *1Use a threaded elbow (standard delivery for Vitocell B 100. 5862 491 GB 43 . Vitocell-B 300: Use a cylinder cap (DHW cylinder accessory). accessory *2Vitocell-B 100: observe the max.) Item Description 1 2 3 4 5 6 Combination cylinder heating by solar energy Vitosolic 200 Collector temperature sensor Cylinder temperature sensor*1 Solar circuit pump (part of Solar-Divicon) High limit safety cut-out*2 (see page 53) Combination cylinder heating by boiler Cylinder temperature sensor H for freestanding boilers and Vitodens 300 H for Vitodens100 and 200 Cylinder loading pump Central heating with solar energy Temperature sensor (combination cylinder) Return temperature sensor (heating circuit) Three-way diverter valve Part no. connectable absorber surface.System designs System design 6 (cont. see page 75). differential HE DToff. and valve wP is closed. The volume flow of the calorifier discharge circuit and the DHW preheating stage are matched by means of line regulating valves qU and qI. and DHW is heated via plate heat exchanger 2. The cylinder thermostat with connected cylinder temperature sensor qP switches cylinder loading pump qQ. If the temperature differential between temperature sensor 5 and temperature sensor 3 is higher than start-up temperature differential DT5on. circulation pumps qR and qT are started. Pump 4 will be switched OFF if the actual temperature falls below shutdown temperature differential DToff. it will be stopped). 5862 491 GB DHW heating with solar energy Heating water calorifier heating Solar circuit pump 4 is switched ON if solar cell 6 measures a solar irradiation level which is above the set threshold value (DHW cylinder circulation bypass. Pumps qR and qT are switched OFF . if the actual temperature falls below shutdown temperature differential DT6off. pump 7 will be started. DHW heating If the temperature differential between calorifier 1 temperature sensor qW and DHW cylinder 1 temperature sensor qE is higher than start-up temperature differential DT6on. motorised valve 9 is opened and calorifiers 1 and 2 are heated by circulation pump 7 (if the start-up temperature differential HE DTon is exceeded.System designs System design 7 Dual mode DHW heating with heating water calorifiers connected in series (particularly suitable for solar heating systems with 20 to 100 m2 absorber surface) DHW heating without solar energy DHW cylinder 2 is heated by the boiler. The volume flow in the calorifier loading circuit is matched to that of the solar circuit via line regulating valve 8. Circulation pump 4 for heating plate heat exchanger 1 is switched ON if a temperature differential higher than start-up temperature differential DTon is measured between temperature sensor 2 and calorifier 2 temperature sensor 3. If it falls below shutdown temperature 44 . motorised valve wP is opened. a thermostatic mixing valve qO limiting the heat exchanger flow temperature to 70 ºC should be installed to prevent premature scaling up of heat exchanger 2. For high water hardness (>20 ºdH). differential.System designs System design 7 (cont.0 K Change to 45 . are closed in their zero-volt position. condition 60 ºC 5.) Motorised valves 9 and wP which . The additional function requirements (see page 5) are met by circulation pump wQ. circulation pump 4 5862 491 GB For optional system extensions. As del. circulation pump 4 DToff Shutdown temp. differential.0 K 3. Settings Main menu > Operator code > Set to 200 Main menu > Solar > Options > System > Set to 1 (as delivered condition) > SC bypass > Set to yes Main menu > Solar > Setting values Setting values Tcylmax Maximum cylinder temperature DTon Start-up temp. prevent faulty circulation during loading and discharging of the calorifiers. see pages 73 and 74. System designs System design 7 (cont.) Setting values HE DTon Start-up temp. differential, circulation pump 7 HE DToff Shutdown temp. differential, circulation pump 7 SC byp. (see page 75) Tcolemoff *1Set As del. condition 5.0 K 3.0 K 200 W/m2 130 ºC*1 Change to this value to 200 ºC, if you do not want collector emergency OFF set up. Main menu > System > Options Options Thermost. 1 Thermostat function of maximum cylinder temperature shutdown of motorised valve 9 DT Fct5 DT function for controlling motorised valve 9 DT Fct6 DT function for controlling circulation pumps qR and qT and motorised valve 9 Main menu > System > Setting values Setting values Th1on Shutdown temperature for motorised valve 9. Set the same value as for Tcylmax (maximum cylinder temperature), less 2 K As del. condition 40 ºC Modified to 58 ºC As del. condition No Change to Yes No No Yes Yes 46 5862 491 GB System designs System design 7 (cont.) Setting values Th1off Shutdown temperature for motorised valve 9. Set the same value as for Tcylmax DT5on Start-up temperature differential for controlling motorised valve 9. Set the same value as for HE DTon DT5off Start-up temperature differential for controlling motorised valve 9. Set the same value as for HE DToff DT6on Start-up temperature differential for controlling circulation pumps qR and qT and motorised valve wP DT6off Shutdown temperature differential for controlling circulation pumps qR and qT and motorised valve wP Main menu > System > Contractor Contractor Sen. Th1 Allocating sensor 2 to thermostat function 1 Sen2 DT5Fct Allocating sensor 2 to DT function 5 As del. condition 3 4 Change to 2 2 As del. condition 45 ºC Modified to 60 ºC 5.0 K 3.0 K 5.0 K 3.0 K 5862 491 GB 47 System designs System design 7 (cont.) 1 R7-A R7-M R7-R GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2 R6-A R6-R R5-A R5-R R4 R3 R2 R1 145 145 L N 6 N A B 4 WW C qZ wQ 2 VL RL D H 2 qO wP qI 2 E qQ F KW *1Wiring qP 1 qE qR qT qU 7 2 K 3 1 L 9 qW 1 M 5 5862 491 GB G 8 diagram, see page 49. 48 System designs System design 7 (cont.) A Solar panel B Solar-Divicon C Draw-off points D DHW circulation E To the oil/gas fired boiler F DHW cylinder 2 G DHW cylinder 1 Vitocell L (preheating stage) H Heat exchanger 2 K Heating water calorifier 2 L Heating water calorifier 1 M Heat exchanger 1 Please note: Install a minimum temperature limiter on site to avoid frost damage. N Junction box (on site) R7-A R7-M R7-R R6-A R6-R R5-A R5-R R4 R3 R2 R1 L N N 1 L N PE qZ qR qT wP Item Description Combination cylinder heating by solar energy 1 2 5862 491 GB Part no. 7170 926 Standard delivery Standard delivery Vitosolic 200 Collector temperature sensor Cylinder temperature sensor (heating water calorifier 2) 3 49 . ) Item Description 4 Solar circuit pump (part of Solar-Divicon) Temperature sensor (heat exchanger 1) Solar cell Circulation pump for heating calorifier 1 Line regulating valve (Taco setter) Motorised valve for calorifier circuit Heating DHW cylinder 2 by boiler qP Cylinder temperature sensor Boiler control unit standard delivery DHW cylinder accessories 7170 965 7170 965 on-site on-site 7814 681 on-site on-site on-site on-site Vitoset price list Part no.System designs System design 7 (cont. 7170 931 or 7170 932 Standard delivery 7408 877 on-site on-site on-site 5 6 7 8 9 qQ Cylinder loading pump Heating DHW cylinder 1 (preheat stage) qW qE qR qT qZ qU qI qO wP wQ Temperature sensor (heating water calorifier 1) DHW cylinder 1 temperature sensor (preheat stage) Calorifier circuit discharge pump Cylinder 1 loading pump (preheat stage) Contactor relay Calorifier circuit line regulating valve (Taco setter) DHW line regulating valve (Taco setter) Thermostatic mixing valve Motorised valve for calorifier circuit Circulation pump (relayering) 50 5862 491 GB . 6. 5.Installation and connections Control unit installation Installation location Near the DHW cylinder. 51 . 4. make the electrical connections in accordance with the respective system design and fit the strain relievers. observing the electrical connections or their cable/lead lengths 1. 2. 5862 491 GB Before closing the control unit. 3. 5862 491 GB . connect capacitors supplied parallel to and to the consumer.B C D E F G H K GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2 145 R7-A R7-M R7-R R6-A R6-R R5-A R5-R R4 R3 R2 R1 L N 52 N PE Installation and connections A Summary of electrical connections BN BU N L A Control unit wiring chamber B Sensor inputs for Pt 500 C Solar cell CS 10 D Pulse counter inputs for connection of volume measuring equipment E KM BUS F Zero-volt relay output G Mechanical relays H Semi-conductor relays K Fuse. Alternatively. 6. capacity per relay: 20 W.3 A (slow) L Example of sensor connection (here: collector temperature sensor) M Solar circuit pump N Capacitor M Information on semi-conductor relays Min. Three-core cable with cross-section of 0.Installation and connections Actuators (pumps and valves) Installation The Solar Divicon pump station includes the circulation pump with connecting cable.75 mm2. Rated current: Semi-conductor relays 1 to 4: 0. 250 and 300. Separate installation instructions 5862 491 GB 53 . Installation Install the high limit safety cut-out into the cylinder cap (accessory for Vitocell 300). Connection In accordance with system design and page 52.5 A Relays 5 to 7: max. Connect the actuator common and earth conductors with the respective central terminal block. if the DHW volume is H smaller than 30 litres/m2 absorber surface when using Vitosol 100 H smaller than 100 litres/m2 absorber surface when using Vitosol 200. Alternative pumps must be type-tested and fitted in accordance with manufacturer's instructions. 4(2) A High limit safety cut-out DIN 4751 and DIN 4753 make the installation of an additional high limit safety cut-out compulsory for DHW cylinders operated with solar energy. the boiler control unit will also display an appropriate fault message. For system design 2: R6-A R6-R R5-A R5-R R4 R3 R2 R1 L N R6-A R6-R R5-A R5-R R4 R3 R2 R1 L N A N PE N PE A M 1~ B B L N PE C A Control unit connection chamber B High limit safety cut-out C Solar circuit pump A Control unit connection chamber B High limit safety cut-out In this case.) Connection Three-core cable with cross-section of 1. the control unit will be switched OFF as soon as the high limit safety cut-out trips out.Installation and connections High limit safety cut-out (cont. If control units are used in conjunction with a KM BUS.5 mm2. Separate installation instructions 5862 491 GB Temperature setting As delivered condition: 120 ºC Adjustment to 95 ºC required 54 . Connection See page 52. Carry out a new match (only for disconnected solar cells) only during service work. Two-core cable with cross-section of 0. ¨ Solar cells are matched up at the factory. 5862 491 GB 55 .75 mm2.Installation and connections Solar cell Installation Separate installation instructions The solar cell is marked with a letter which must be entered into Vitosolic during commissioning: enter here. ¨ Observe polarity. Connection In accordance with system design and page 52.5 mm2.Installation and connections Sensors Collector temperature sensor Installation Collector installation instructions Connection In accordance with system design and page 52. A 2. A Heating return connection 56 5862 491 GB .5 mm2. This results in reheating through solar energy even if only a little DHW is drawn off. Extension: Two-core cable with cross-section of 1. Cylinder temperature sensor The cylinder temperature is recorded indirectly through measuring the temperature of the heat transfer medium inside the indirect coil (return). Installation Vitocell-B 100 Collector installation instructions Vitocell-B 300 3. 1. Extension: Two-core cable with cross-section of 1. 2.Installation and connections Sensors (cont. Seal-in the sensor well. For installation. 4. Please note: Never wrap insulating tape around sensor. upstream of the heat exchanger. see documentation of swimming pool manufacturer or heat exchanger installation instructions (if installed). 57 5862 491 GB . Extension: Two-core cable with cross-section of 1.5 mm2. 3.) Temperature sensors Installation 1. Temperature sensor (swimming pool): Install the sensor into the swimming pool return. Connection In accordance with system design and page 52. A pulse is transmitted to the control unit after a fixed volume has passed the sensor. Adjustments are detailed in the chapter on commissioning. and the volume measuring device V2 to Imp2. The flow rate and flow and return temperature are measured.Installation and connections Heat meter extension kit (accessory) Comprising two sensors (Pt 500) and one volume measuring device. 58 5862 491 GB . The heat volume is calculated from this pulse and the actual temperature differential. R7-A R7-M R7-R GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2 145 N PE A B C V1 Connect the sensors for HM2 to S11 and S12. A Control unit connection chamber B Flow temperature sensor C Return temperature sensor HM1 V1 Volume measuring device Please note: Sensors which are already used may be encoded without affecting their function in the respective system design. The sensors supplied are then not required. type KW1 and KW2 Vitotronic 300. 7170 930 R7-A R7-M R7-R GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2 145 N PE A 1 2 3 145 B A Control unit connection chamber B To Vitotronic 5862 491 GB 59 . type GW2 Vitotronic 300. type GW3 Calotronic 200 Vitotronic 333 Printed circuit board Part no. Connect plug aVG (enclosed) to terminal block 145 in Vitosolic. 7170 929 Part no.Installation and connections KM BUS connection Connections with Calotronic and Vitotronic control units via KM BUS. Replace the printed circuit board in the boiler control unit: Control unit Vitotronic 200. 7170 928 Part no. type KW3 Calotronic 200 Vitotronic 200. Installation and connections Mains electrical connection Regulations Carry out the mains connection and all earthing measures (e. 16 A. on-site C Mains power supply 230 V~50 Hz ¨ Safety instruction Do not interchange cores. R7-A R7-M R7-R Imp2 R6-A R6-R R5-A R5-R R4 R3 R2 R1 145 L N N PE A B PE N L C A Control unit connection chamber B Mains isolator. the requirements of your local electricity supplier. Make the mains power supply connection (230 V~) via a mains isolator (two-pole) to be provided on site. VDE regulations or all local and national regulations. 60 5862 491 GB . Protect the power supply to the control unit with a fuse of max. fault current circuit) to IEC 364.g. Disconnect the system by means of a device which simultaneously separates all non-earthed conductors with at least 3 mm contact separation. Entry: Main menu > Operator code > Set to 200 Main menu Actual values Reports Solar System HM Manual mode Operator code Contractor Actual values: Tcol Tcol2 Tcylb Tcylb 2 to 4 Tby T-HE Cyl.Commissioning Menu structure summary Main menu The complete menu structure of the control unit is shown in the following summary. Time ----. See page 71 Solar: See page 62 See page 63 Code back Options See page 64 61 . Signal relay Sensors Relay Language See page 64 back Setting values Statement Options Contractor System: Manual mode: back All relays Relays 1 to 7 000 for system user 200 for heating contractor back Setting values Options Contractor HM: 5862 491 GB ---. add.relays ----Contractor: back DT too high Night circ. only those menu items will be displayed which can be adjusted. Subject to system configuration.Sensors ---Intens. Target temp. Ret.Commissioning Menu structure summary Main menu > Solar Solar: back Setting values Statement Options Contractor Solar Solar setting: Solar statement: back Colmax Col2max Cylmax Cyl2max Cyl3max ºC ºC ºC ºC ºC ºC h back Tcylmax Tcyl2max Tcyl3max Tcyl4max DTon DToff DTset DT2on DT2off to DT4on Solar options: back System Hyd. Cyl2 on Cyl3 on Cyl4 on *1Influences the control characteristics of the solar circuit pump and the secondary pump of the external heat exchanger. HE Cooling fct. Frost prot. HE Sen. cool. see page 75 K K W/m2 min ºC ºC ºC Heat. fct. 62 5862 491 GB . fct. Col. Relay SC bypass *1 ºC ºC ºC ºC K K K K K K K Solar contractor: back TColmin TCol2min DT Cylmax DT Cyl2max DT Cyl3max DT Cyl4max t stop t circ DT Col Int time Int on Int off Suppr. heat cyl Sen. interr. interv. Do not adjust. bypass Bypass Control unit Control WT ºC ºC K K K K min min K s Cyl4max Relay 1 to 7 Days DT4off Priority Cyl1 Priority Cyl2 Priority Cyl3 Priority Cyl4 HE DTon HE DToff SC Byp. type Bypass Ext. Interval Tcolset Tcolmax Tcolemoff For detailed explanations. cool. Col. Par. Ext. Th3 Sen. 3 Thermost. load Thermost. 2 DT Fct 5 Time switch 1 Thermost. fct.fct. Th2 Sen1 DT5Fct Sen2 DT5Fct Sen. Th1 Sen. Th6 Sen1 DT7Fct Sen2 DT7Fct System System setting: System options: back Add. contractor: back Sen. 4 DT Fct 6 Time switch 2 Thermost. 6 DT Fct 7 Time switch 3 back Time t start Th1on Th1off Th2on Th2off DT5on DT5off Time switch 1 Th3on Th3off Th4on Th4off DT6on DT6off Time switch 2 Th5on Th5off Th6on Th6off DT7on DT7off Time switch 3 ºC ºC ºC ºC K K *1 ºC ºC ºC ºC K K *1 ºC ºC ºC ºC K K *1 5862 491 GB *1Time window adjustment. Sen. 5 Thermost. add. DHWcyl. Th5 Sen. see page 88.Commissioning Menu structure summary Main menu > System System: back Setting values Options Contractor Sys. 63 . Th4 Sen1 DT6Fct Sen2 DT6Fct Sen. 1 Thermost. Heat transfer medium Water Propylene glycol (as delivered condition) Ethylene glycol Viessmann solar heat transfer medium Setting 0 1 2 3 *3¨ Do not press "OK". type Frost prot.: Relay cntrctor: back Min speed1 Min speed2 Min speed3 Min speed4 % % % % back Solar cell type Match solar cells Sensor 1 to 12 K *3 HM1. flow Sen./Imp.Commissioning Menu structure summary Main menu > HM HM: back HM1 HM2 *1 HM HM1: back Tflow Tretn Heat Heat Heat Contractor ºC ºC Wh kWh MWh HM1 contractor: back Sen. Flow transm Vol. Flow rate l/min l % *2 Menu structure summary Main menu > Contractor Sensors Relay Language Language: back Spanish French German subject to language group *1Like *2 Contractor Sensor contr. return Frostprot. 64 5862 491 GB . .. High limit safety cut-out connected to control unit and adjusted to 95 ºC? ... ... .... .. ... 52 4.... ........... . ......... .............. ........ .. ......... Making adjustments for operation with solar cells ...... . . Temperature limiter connected to control unit and adjustments made (system design 5)? 6... Selecting system design and making all system-specific adjustments (see chapter on system designs)..... ... ...... ... ........ .... .. . .. 73 66 67 68 9......... .. .... ...... .... ..... . .. ........ ........ ... ........ 56 2........... ... ...................... .......... ............. . .. . .. . . ... ... Making adjustments in conjunction with energy statement 11. . Probes or sensors correctly inserted into sensor wells? ..... ....... ....... ..... ....Commissioning Steps Page 1. ... .. Accessories installed correctly to respective installation instructions? 3.. .......... .. 53 5..... ...... .. ........... ........... .. ............. . ...... ........... 8. ..... ...... Commissioning control unit .. .. .. ..... Relay test .. . ...... 5862 491 GB 65 ....... .... .. .... ......... Selecting options . .. .. ..... . .... ...... ... ... ..... ..... .. .......... ....... ... ................ .. ... ..... ..... .............. .......... 10....... 66 7................. Electrical connections carried out correctly? ... . .. .... Change the setting/value with a or b. For values which need to be changed. Main menu > Contractor > Sensor contr. 5862 491 GB 66 . which you need to confirm with "Yes". 3. The operating lamp illuminates green and the display shows the main menu (see page 61). the system asks a security question. Change the language: Main menu > Contractor > Language 4. Adjust the contractors menu: Main menu > Operator code > Code: Set to 200 After commissioning. Main menu > Solar > Setting values SC byp. The flashing cursor indicates the current position. Confirm each selection with d. Move the cursor through the menu using a or b.Commissioning Further details regarding individual steps Commissioning the control unit 1. The display shows a four digit excerpt of the selected menu. set code to "000". Start the main ON/OFF switch. 2. Set irradiation threshold (see page 75). The system reverts to the respective menu if no changes are made seven seconds after input and security questions. Set the time: Main menu > System > Setting values > Set to current time Please note: The display reverts to the main menu if no adjustments are made for four minutes. Adjustments for operation with solar cells 1.: Set solar cell type value from page 55 2. g. Without extension kit The energy statement is calculated from the temperature differential between the HM flow and the HM return sensor and the set flow rate (see Vitosol service instructions). return. flow. Sensors must be encoded. Main menu > HM > Options Set HM1 or 2 to "Yes" > back HM1 or 2 > Contractor > Set sen. to "1" Set sen. sensors which are already used may be utilised without affecting their function in the respective system design. to "2" Flow rate.) Adjustments for energy statement The energy statement can be carried out without heat meter extension kit (accessory).g. set value Set relay. e. e.Commissioning Further details regarding individual steps (cont. Statements are created when the output set in "Relay" is active (see below).g. to "1" 5862 491 GB 67 . For this. e. Commissioning Further details regarding individual steps (cont./Imp. to "10" Set vol.) With extension kit (see page 58) The energy statement is calculated from the temperature differential between the HM flow and the HM return temperature and the flow rate recorded by the volume measuring device. return. flow.g. setting according to volume measuring part. Sensors must be encoded. e. transm. e. sensors which are already used may be utilised without affecting their function in the respective system design. e.6 Relay test Main menu > Manual mode > All relays or Relays 1 to 7 Switching conditions: ON Auto OFF 68 5862 491 GB . Main menu > HM > Options Set HM1 or 2 to "Yes" > back HM1 or 2 > Contractor > Set sen.g. to "9" Set sen. to "Yes" Vol. For this. 0.g. you can scan the following values: 1. Main menu > Actual values Display text Actual values: Tcol Tcol 2 Tcylb Tcyl2b Tcyl3b Tcyl4b Tby T-HE Cyl. 1 to Sens.Service scans Scanning temperatures and operating conditions Subject to system version.Relays ----Relay 1 to relay 4 Relay 5 to Relay 7 ----. bottom Cylinder temperature 3. bottom Bypass temperature Ext. 12 Intens. bottom Cylinder temperature 4. heat exchanger temp. speed relays 1 to 4 % Collector temperature Collector temperature 2 Cylinder temperature.Sensors ----Sens. add. 5862 491 GB 69 . sensors 1 to 12 ºC Rel. bottom Cylinder temperature 2. ----. Additional function Time ºC ºC ºC ºC ºC ºC ºC ºC Description Unit Switching condition relays 5 to 7 Irradiation intensity (actual irradiation) only in conjunction with solar cell W/m2 Back to the main menu with "OK". Temperature. ) 2. 70 5862 491 GB .*1 *1These values may be reset with "OK". Add the details in Wh. kWh and MWh. Main menu > Solar > Statement Plain text Solar statement: Colmax Col2max Cylmax Cyl2max Cyl3max Cyl4max Relay 1 to relay 7 Days Maximum collector temperature*1 Maximum collector temperature Maximum cylinder temperature Maximum cylinder temperature Hours run of relays 1 to 7*1 2*1 Maximum cylinder temperature*1 2*1 4*1 Maximum cylinder temperature 3*1 ºC ºC ºC ºC ºC ºC h Description Unit Control unit operating days Scanning heat volume See page 64.Service scans Scanning temperatures and operating conditions (cont. Troubleshooting Fault messages Faults are indicated by the operating lamp (flashes red) and may be scanned: Main menu > Reports Reports No faults !Interruption > Sensor < !Short circuit > Sensor < ?Night circulation Indicated sensor has suffered a lead break or short circuit Check respective sensor (see page 72) ( p g ) Cause Remedy Recirculation via gravity Check existing check valve (Solar-Divicon) or install check valve Circulation pump faulty Fault during cylinder access Real time clock fault Check pump connection and pump Switch control unit OFF and after brief interval ON again Replace control unit ?DT too high !EEPROM !Real time clock SW version HW version Fault acknowledgement Place the cursor on "!" and confirm with "OK". Please note: The message will be redisplayed if the fault is not removed. 5862 491 GB 71 Troubleshooting Checking sensors 860 820 780 740 700 Resistance in 660 620 1. Disconnect the relevant sensor and measure the resistance. Temperature in ºC 20 40 50 60 Resistance in W 546 578 597 616 580 140 180 540 20 60 100 Temperature in 2. Compare measurement with the actual temperature displayed (for scanning, see page 69). Check the installation and replace sensor if necessary in the event of severe deviation. Specification Protection level: Permiss. ambient temperature H during operation Collector temperature sensor: Temperature sensors: H during storage and transport: IP 20 20 to +180 ºC 0 to + 90 ºC 20 to + 70 ºC Changing the fuse Open the connection chamber of the control unit (see page 51). Replacement fuse is inside the pack. F: 6.3 A, 250 V (slow). R5-A R5-R R4 R3 R2 R1 A L N A Fuse 72 5862 491 GB Function descriptions Summary of additional functions Further functions may be added to each system design. Functions for which the same relay output is used can only be utilised alternately. Main menu > Solar > Options Options Plain text/ as delivered condition Please note: Select "Yes" to activate the required function. Relay Possible with design 1 R5 Bypass SC bypass No No x R2 or R3 x x x x x x x x x*1 x x*2 x x x x x*1 x x*2 x x x x*1 x x*1 x x 77 x 78 x 79 80 x 80 x 80 2 3 4 5 6 7 Page Bypass version 1 2 3 External heat exchanger Cooling function Bypass and No SC bypass Ext. HE No Cooling fct. No No Special Col.interv. functions of tube collectors Collector cool- Col.cool.fct. No ing functions Return cooling Ret.cool.fct. No function Frost protection Parallel relay Reloading suppression Cylinder 2 ON *1Connect 5862 491 GB x x x R5 R7 R4 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 81 x 81 x 82 x 82 x 82 84 Frost prot. Par. relay Heat.interr. Cyl 2 on No No No Yes the reference sensor (bypass sensor) to S7, and adjust to 7 in Main menu/ Solar/Contractor for "Sens. bypass". *2Connect the reference sensor (external heat exchanger sensor) to S8, and adjust to 8 in Main menu/Solar/Contractor for "Sens. Ext. HE". 73 fct. 6 DT Fct 7 No No No No No No No No No Time switch 1 No Time switch 2 No Time switch 3 No Signal relay Main menu > Contractor > Signal relay Relay 7 (zero-volt contact) can be utilised as central fault message output alternative to function H "Reloading suppression" (see page 82) or H "Thermostat function 5 and 6" or "DT7 control unit" (see page 87).) Main menu > System > Options Options p Additional DHW heating function Cylinder loading Thermostat 1 Thermostat 2 DT5 control unit Time switch 1 Thermostat 3 Thermostat 4 DT6 control unit Time switch 2 Thermostat 5 Thermostat 6 DT7 control unit Time switch 3 Display text/as p y / delivered condition Add. 5862 491 GB 74 . 2 DT Fct 5 Thermost. 1 Thermost.Function descriptions Summary of additional functions (cont. No Thermost. 3 Thermost.load. 5 Thermost. Relay Possible with design Page y g 1 2 3 4 5 6 7 R5 R6 R3 x x x x x x R6 x x x x R7 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 85 85 87 DHWcyl. No Please note: Select "Yes" to activate the required function. 4 DT Fct 6 Thermost. 3. Start-up temp. *2DT off can be a min. of 0. 5862 491 GB 75 .5 K 200 W/m2 100 to 500 W/m2 1 to 60 min Interval Idle time for tube collector 30 min. *3For Vitosol 100: 210 W/m 2. For Vitosol 200. differential Shutdown temp.5 K 1.5 to 20 K 1.. differential Shutdown temp. Setting range Set to condition 60 ºC 60 ºC 5K 3K 5K 3K 20 to 85 ºC 20 to 85 ºC 1.5 K lower than DTon . differential for the solar circuit pump Start-up temp.5 to 20 K 1. 4 see page 76 Start-up temp. differential Shutdown temp.5 to 20 K 1.5 K Tcyl2max. differential for external heat exchanger Irradiation threshold*3 5K 3K 1. of 0. Maximum cylinder temperature cylinders 2 to 4 DTon*1 DToff*2 DT2on*1 DT2off*2 to DT4on*1 DT4off*2 Priority Cyl 1 to Cyl 4 HE DTon*1 HE DToff*2 SC byp.0 to 19.5 K higher than DToff . Main menu > Solar > Setting values Display text Tcylmax Description Maximum cylinder temperature (see page 76) As del. 300: 130 W/m 2. ..0 to 19.0 to 19.Function descriptions Summary of system parameters These values can only be adjusted if the respective function is activated. 2. differential for additional consumers Cylinder priority control (see page 76) 1. 250. special function (see page 80) *1DT on can be a min. DHW cylinders with the same priority are heated simultaneously.Function descriptions Summary of system parameters (cont. A safety shutdown is implemented when the cylinder safety temperature of 90 ºC (fixed) has been reached..) Display text Tcolset Tcolmax Tcolemoff Description Set collector temperature Maximum collector temperature (see page 81) Collector shutdown temperature As del. the DHW cylinders are heated in numerical sequence. to prevent the DHW cylinder from being overheated. Setting range Set to condition 65 ºC 120 ºC 130 ºC 20 to 110 ºC 110 to 150 ºC 115 to 180 ºC (at 200 ºC. DHW priority When selecting "Priority Cyl 1: 1" "Priority Cyl 2: 2" etc. this function is inactive) Maximum cylinder temperature The respective circulation pump is switched OFF if the maximum cylinder temperature Tcylmax is exceeded. until their respective maximum cylinder temperature Tcylmax has been reached. 76 5862 491 GB . bypass circuit (R5) F Bypass sensor (S3 or S7) F VL RL 5862 491 GB Please note: The pump of Solar Divicon is used as the bypass circuit circulation pump and that of the solar pump line as the solar circuit pump. and DTon is still exceeded. 77 .5 K. Main menu > Solar > Solar options > Set bypass to "Yes" D C A E 2. The bypass circuit pump is switched ON. then the solar circuit pump is switched OFF and the bypass pump is switched ON. The solar circuit pump is switched ON and that of the bypass circuit is switched OFF if the temperature . differential between the bypass sensor and the cylinder temperature sensor is exceeded by 2. If this differential drops below 1.5 K. Main menu > Solar > Solar contractor > Set bypass to "Pump" A Control unit connection chamber B Collector temperature sensor C Solar pump line D Solar Divicon E Circulation pump.Function descriptions Bypass Version 1 Bypass control with collector temperature sensor and bypass sensor Vitosolic 200 measures the collector temperature via the collector temperature sensor. if the set temperature differential DTon between the collector temperature sensor and the cylinder temperature sensor is exceeded. B Settings: 1. the solar circuit pump also fulfils this function.) Version 2 Bypass circuit with solar cell The pump is switched OFF if the irradiation level falls below the selected switching threshold (drop-out delay approx.Function descriptions Bypass (cont. Main menu > Solar > Solar setting: > SC bypass Set value (see page 75) A Control unit connection chamber B Solar cell C Solar Divicon D Circulation pump. The solar circuit pump is switched ON if the irradiation threshold set on Vitosolic 200 is exceeded. Vitosolic 200 measures the radiation intensity via the solar cell. B Settings: 1. In this version. 2 minutes). solar circuit (R1) E Collector temperature sensor (S1) C A D E VL RL 78 5862 491 GB . Main menu > Solar > Solar options > Set SC bypass to "Yes" 2. bypass circuit (R5) F Collector temperature sensor (S1) B D C A E F VL RL A Control unit connection chamber B Solar cell C Solar pump line D Solar Divicon 5862 491 GB Please note: The pump of Solar Divicon is used as the bypass circuit pump and that of the solar pump line as the solar circuit pump. bypass "1" E Circulation pump. Main menu > Solar > Solar contractor > Sen.5 minutes). The bypass circuit pump is switched OFF and the solar circuit pump is switched ON. The bypass pump is switched OFF if the irradiation level falls below the selected switching threshold (drop-out delay approx.Function descriptions Bypass (cont. Main menu > Solar > Solar setting: > SC bypass Set value (see page 75) 3. 79 . 2. if the set temperature differential DTon between the collector temperature sensor and the cylinder temperature sensor is exceeded. Settings: 1. The bypass circuit circulation pump is switched ON if the irradiation threshold value set on Vitosolic 200 is exceeded. Main menu > Solar > Solar options > Bypass "Yes" > SC bypass "Yes" 2.) Version 3 Bypass control with solar cell and collector temperature sensor Vitosolic 200 measures the radiation intensity via the solar cell. DTWTon/off (differential between S2 and S3) switches the secondary pump (R2 or R3). In design 2. From 22:00 to 06:00 h inactive. in all other cases to R2. 80 5862 491 GB . the solar circuit pump and a consumer connected to R4 are switched ON.Function descriptions External heat exchanger The selected relay switches the consumer ON if the set start-up temperature differential is exceeded. DTon/off (differential between S1 and S3) switches the primary pump (R1). The solar circuit pump is activated every 30 minutes (adjustable in Main menu/Solar/Settings/Interval. to prevent a time delay when recording the collector temperature. see page 75) for 30 seconds. the secondary pump is connected to R3. When the maximum cylinder temperature Tcylmax and the start-up temperature differential DTon have been reached. Cooling function Function for dissipating excess heat. and switches it OFF if the actual temperature drops below the shutdown temperature differential. Special functions of tube collectors Activate in systems with unfavourably positioned collector temperature sensor. and switched OFF if the actual temperature drops below the shutdown temperature differential DToff. but no higher than 90 ºC (cylinder safety shutdown). but no higher than 90 ºC (cylinder safety shutdown). Please note: In every case. the cylinder temperature may continue to rise. Return cooling function When the collector cooling function has been activated. In the evening. until the actual temperature falls 5 K below this value. the solar circuit pump will be disabled or switched OFF (collector emergency stop Tcolem ). ensure the fail-safe nature of the solar heating system through correct sizing of the diaphragm expansion vessel. If the collector temperature rises to the set maximum collector temperature Tcolmax (Main menu/ Solar/Settings). even if the collector temperature rises after all limit temperatures have been reached. Please note: In every case. then the pump will be switched ON. to prevent thermal overloading of connected components.Function descriptions Collector cooling functions The solar circuit pump is switched OFF if the selected maximum cylinder temperature Tcylmax has been reached. ensure the fail-safe nature of the solar heating system through correct sizing of the diaphragm expansion vessel. the cylinder temperature may continue to rise. In the event of stagnation or if the collector temperature continues to rise. In the event of stagnation or if the collector temperature continues to rise. to prevent thermal overloading of connected components. 5862 491 GB 81 . the pump continues to operate until the DHW cylinder has cooled down to the maximum cylinder temperature Tcylmax via the collector and interconnecting pipework. even if the collector temperature rises after all limit temperatures have been reached. Please observe safety instructions on page 5. In this case. Please observe safety instructions on page 5. the solar circuit pump will be disabled or switched OFF (collector emergency stop Tcolem ). part no. type KW1*1. part no. *1Printed *2Printed 82 5862 491 GB circuit board. if the solar circuit pump is operating. Reheating of the DHW cylinder by the boiler will be suppressed by the solar control unit. 7170 928 required. This value must be below the first set DHW temperature. The DHW cylinder will only be heated by the boiler if this set value cannot be reached by the solar heating system. KW2*1 and GW1*2 Vitotronic 300.Function descriptions Frost protection At a collector temperature below +4 ºC. Coding address "67" in the boiler control unit defaults a third set DHW temperature (setting range: 10 to 95 ºC). circuit board. 7170 929 required. part no. . be used to control a diverter valve. *3Printed circuit board. The pump is switched OFF when +5 ºC has been reached. for example. 7170 930 required. Suppression of reheating by boiler Systems with control units connected via KM BUS Vitotronic 200. Parallel relay Relay R5 is switched ON when the solar circuit pump (R1) operates. type KW3*1 and GW2*2 Vitotronic 333*3 Calotronic 200*1 Connection of the KM BUS to input aVG in the solar control unit (see page 59). the solar circuit pump will be started to prevent collector damage. R5 can. Function descriptions Suppression of reheating by boiler (cont. 0.) Systems with additional Viessmann control units Reheating of the DHW cylinder by the boiler will be suppressed by the solar control unit if the solar circuit pump is operating. Part no. The DHW cylinder will only be heated by the boiler if this actual temperature cannot be reached by the solar heating system. A 10K higher actual DHW temperature is Cylinder temperature sensor as PTC simulated via a resistor.25 W (on site) D Cylinder temperature sensor of boiler control unit (PTC) E Connecting cable. R7-A R7-M R7-R R6-A R6-R R5-A R5-R R4 R3 R2 R1 L N A N C B E 21 22 23 24 WH BN GN YE 5 F or 1 2 3 G H 5862 491 GB A Control unit connection chamber B Junction box (on site) C Resistance 20 W. 7450 061 F Dekamatik Viessmann Trimatik Duomatik Unomatik G Vitotronic H Eurolamatik X5 D or 5 83 . Break or short circuit of cylinder temperature sensor Tcyl2u is no longer notified.g. 0. X5 84 5862 491 GB .Function descriptions Suppression of reheating by boiler (cont.) Cylinder temperature sensor as NTC R7-A R7-M R7-R R6-A R6-R R5-A R5-R R4 R3 R2 R1 L N A N C B X7 1 2 3 4 E or X7 D A Control unit connection chamber B Junction box (on site) C Resistance 10 kW. calorifier or swimming pool) to be taken out of the control unit.25 W (on site) F D Cylinder temperature sensor of boiler control unit (NTC) E Vitodens and Vitopend F Pendola Cylinder 2 ON This function enables a second consumer (e. 5862 491 GB 85 . and the circulation pump is switched ON (connection to R5). which can be defined through the sensor location. see page 87). This signal is transmitted via the KM BUS (for connection. see page 59) to the solar control unit. This function enables a certain physical range of the DHW cylinder to be heated. if the DHW cylinder has not been heated to 60 ºC at least once every day. an additional circulation pump may be started (connection to R5). R6 is switched OFF if Th3off is exceeded. Vitotronic installation and service instructions Additional function only with Vitosolic 200 For systems with a cylinder capacity above 400 litres. and H the fourth DHW phase for DHW heating must be activated. Additional DHW heating function Additional function in conjunction with Vitotronic control units and KM BUS At the boiler control unit. the entire water content must be heated to 60 ºC once every day. The circulation pump is started at the adjustable time "t start" (Main menu/ System/Settings. For this.Function descriptions Cylinder loading This function is achieved via thermostat 3 (S5) and 4 (S6) or relay R6. H a second set DHW temperature must be encoded. R6 starts if the temperatures at thermostat 3 and 4 fall below Th3on (Main menu/System/Settings). R7-A R7-M R7-R R6-A R6-R R5-A R5-R R4 R3 R2 R1 L N A N L N B C 1 2 3 E or M 1~ F 21 22 23 24 WH BN GN YE 5 5 or G H K L PTC or or 1 2 3 4 X5 X5 M D NTC A Control unit connection chamber B Contactor relay.Function descriptions Additional DHW heating function (cont. part no. 35 ºC is simulated via a resistor. part no. 7450 061 86 5862 491 GB G Dekamatik Viessmann Trimatik Duomatik Unomatik H Eurolamatik K Vitodens and Vitopend L Pendola M Circulation pump X5 .2 kW D Cylinder temperature sensor of boiler control unit E Vitotronic F Connecting cable.) Additional function in conjunction with additional Viessmann control units A DHW temperature of approx. 7814 681 C Resistance for PTC: 560 W NTC: 8. etc. DT control unit and time switches These functions are only available subject to the inputs and outputs not being allocated in the basic design. Main menu > System > Setting values Setting values Display text/ as delivered condition Setting range Set to S4 Relay R3 S6 Relay R6 S8 Relay R7 5862 491 GB Start time for additional t start function for DHW heating Thermostat start-up temp. Time window adjustment (see page 88). Adjusting values (see below). the corresponding relay switches ON when DTon has been exceeded. Adjusting values (see page 88). The corresponding relay switches ON at "t on" and OFF at "t off. Th1on Thermostat shutdown temp. three time windows can be activated. Th1off Th2on Th2off 17:00 00:00 to 23:45 40 ºC 0 to 150 ºC 45 ºC 40 ºC 45 ºC 87 . and OFF when Thoff has been reached. The following allocation applies: Thermostat 1 > S3 Thermostat 2 > S4 DT5 control unit > S3 Time switch 1 Thermostat 3 > S5 Thermostat 4 > S6 DT6 control unit > S5 Time switch 2 Thermostat 5 > S7 Thermostat 6 > S8 DT7 control unit > S7 Time switch 3 Thermostat function Subject to times (adjusted in the allocated time switch).Function descriptions Thermostat function. Time switches For the thermostat function or DT control unit. the corresponding relay switches ON when Thon has been reached. DT control unit Subject to times (adjusted in the allocated time switch). and OFF when the actual value drops below DToff. 0 to 19. condition DT5on 5K 3K DT5off Time switch 1: t1 on 00:00 t1 off 00:00 t2 on 00:00 t2 off 00:00 t3 on 00:00 t3 off 00:00 Setting range Set to Start-up temp.5 K 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45 Thermostat start-up temp. DT control unit and time switches (cont. differential Shutdown temp. Th4off Th5on Th5off Start-up temp. Th3on Thermostat shutdown temp. Th4on Thermostat shutdown temp.5 to 20 K 1. differential Shutdown temp.) Setting values Display text/ as del. Th3off Th4on Th5off Start-up temp.0 to 19. differential Time window 1.5 to 20 K 1.5 K 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45 88 5862 491 GB DT7on 5K 3K DT7off Time switch 3 t1 on 00:00 t1 off 00:00 t2 on 00:00 t2 off 00:00 t3 on 00:00 t3 off 00:00 . differential Time window 40 ºC 0 to 150 ºC 45 ºC 40 ºC 45 ºC 1. differential Shutdown temp.5 to 20 K 1.0 to 19. differential Time window 40 ºC 0 to 150 ºC 45 ºC 40 ºC 45 ºC 1.Function descriptions Thermostat function.5 K 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45 DT6on 5K 3K DT6off Time switch 2: t1 t1 t2 t2 t3 t3 on off on off on off 00:00 00:00 00:00 00:00 00:00 00:00 Thermostat start-up temp. of the required part (as per this parts list). ensure through design and installation Function: Type 1B to EN 60730 1 5862 491 GB 0. Parts 010 Collector temperature sensor 020 Cylinder temperature sensor 030 Strain relief pack.3 A (slow) (5 pieces) 050 Installation and service instructions 060 Operating instructions Specification Permissible ambient temperature H in operation: 0 to +40 ºC Installation in living accommodation and boiler rooms (normal ambient conditions) H during storage and transport: 20 to +65 ºC Rated relay output breaking capacity at 230V H Semi-conductor relays 1 to 4: H Relays 5 to 7: H Total: 260 216 64 Rated voltage: 230 V~ Rated frequency: 50 Hz Rated current: 6A Power consumption:6 W Safety class: II Protection: IP 20 to EN 60529. Obtain common parts from your local supplier.5 A max. fuse. 6 A 89 . 6. capacitor 040 Fuse. and the item no.Parts list/appendix Parts list When ordering spare parts: Quote the part no. 4(2) A max. 1 August 2003 Viessmann Werke GmbH & Co KG pp. declare as sole responsible body that the product Vitosolic 200 conforms to the following standards: EN 55 014-1 EN 60 730-1 This product is identified in accordance with the following guidelines: 89/336/EEC 73/ 23/EEC as follows: Allendorf. Manfred Sommer 90 5862 491 GB . Viessmann Werke GmbH & Co KG. D 35107 Allendorf.Appendix Declaration of conformity We. 51 Electrical connections summary. temperature. 73. 75. 71 Frost protection. 64. 58. 60 Manual mode. 70 I Initial start-up. 73. 72 H Heat meter. Vitosolic 200. 51 Contact R7. see System design Fuse. 69 Actuators. 76 Menu structure summary. 75 K KM BUS. 76 Collector. 77 H with solar cell. 65 Connection chamber. 74. 89 E Earth bonding. 73. 2 M Mains electrical connection. 74. 51 Installation. 56 D Declaration of conformity. 92 B Bypass H with collector temperature sensor and bypass sensor. 70 High limit safety cut-out. 76 Cylinder temperature sensor. 85 Additional functions. 51 Cooling function. scanning. 59. 73. 74 Contractor menu setting. 53 Hours run by relays. 78 H with solar cell and collector temperature sensor. 76 Collector shutdown temperature. 2. 85 Cylinder. max. 68 External heat exchanger. Vitosolic 200. 61. 73. 73. changing. 70 Hours run. opening/ closing. 75. connecting. 80 Cylinder loading. 79 C Central fault message. 56 Commissioning. 67. 68 Extension kit. 53 Collector cooling functions. 58 Heat transfer medium. 80 F Fault messages. set temperature. 90 DHW cylinder priority. 68 Maximum collector temperature. 53 Additional DHW heating function. making. 2 Electrical connections. 74 Circulation pumps. 61 5862 491 GB 91 .Keyword index Keyword index A Actual values (scan). 81 Collector emergency shutdown. 66 Control unit installation. 64 Heat volume scanning. 73 Applicability. 76 Differential temperature control unit (DT control unit). 82 Function of Vitosolic 200. 51 Irradiation threshold. 2 Installation location. heat meter. 82 L Language selection. 73. 76 Collector temperature sensor. 66 Lightning protection. scanning. 87 Dimensions. 52 Energy statement. 63. 74 Software version. . 75 T Temperature differentials. 73 Specialist level (Contractor menu) setting. 62. 2 Safety shutdown. 73. 44. 73.viessmann. 71 Return cooling function. Tel: +44 1952 675000 Fax: +44 1952 675040 E-mail: info-uk@viessmann. 89 Statement. 61 Options selection. part no. 68 Repairs. 73. 52 H Installation/assembly.Keyword index/applicability Keyword index (cont. 66 Time switches. 89 Priority. 55. 62. Printed on environmentally friendly. 57 Service scans.) O Operator code. 76 R Reheating suppression (reloading suppression). 73. 74 P Parallel relay. chlorine-free bleached paper. 75 Parts list. 44 System detail adjustment (parameters). 69. 52 Sensors H Checking. 76 Sensor inputs. 14. 71 Tube collector special functions. 82 Relays. 2 Reports. 87 Time setting. 27. 10. 52. 65 Suppressing reheating by boiler. 70 Steps. 73. 6. 75 Temperature scanning. 62. 2 Applicability For control unit Vitosolic 200. 71 Solar cell.de 92 Viessmann Limited Hortonwood 30. 58 W Work on the equipment. 64. 81 S Safety instructions. 75 Special functions. 35. TF1 7YP GB . 73. 63. Telford Shropshire. 74. 72 H Connection. commissioning. 21. 88 Troubleshooting. 7170 926 Viessmann Werke GmbH & Co D 35107 Allendorf Tel: +49 6452 70 0 Fax: +49 6452 70 27 80 www. 82 System designs. 69 Thermostat function. 66 Specification. 82 Parameter setting. 70 Signal relay.com 5862 491 GB Subject to technical modifications. 56. 66. 52 Relay test. 80 V Volume flow.