Grading System 2013 - 14ME-801(A) – Energy Management & Audit. UNIT-I Energy Management: Concept of energy management, energy demand and supply, economic analysis; Duties and responsibilities of energy managers. Energy Conservation: Basic concept, energy conservation in Household, Transportation, Agricultural, service and Industrial sectors, Lighting, HAVC. UNIT-II Energy Audit: Definition, need and types of energy audit; Energy management (Audit) approach: Understanding energy cost, bench marking, energy performance, matching energy use to requirement, maximizing system efficiencies, optimizing the input energy requirement; Fuel & energy substitution; Energy audit instruments; Energy conservation Act; Duties and responsibilities of energy manager and auditors. UNIT-III Material energy balance: Facility as an energy system; Method for preparing process flow; material and energy balance diagrams. Energy Action Planning: Key elements, force field analysis; Energy policy purpose, perspective, content, formulation, rectification UNIT-IV Monitoring and Targeting: Definition monitoring & targeting; Data and information analysis. Electrical Energy Management: energy conservation in motors, pumps and fan systems; energy efficient motors. UNIT-IV Thermal energy management: Energy conservation in boilers, steam turbine and industrial heating system; Application of FBC; Cogeneration and waste heat recovery; Thermal insulation; Heat exchangers and heat pump; Building Energy Management. References: 1. Murphy & Mckay, Energy Management, BSP Books Pvt. Ltd. 2. Smith CB; Energy Management Principle, Pergamon Press, New York. 3. Rajan GG, Optimising Energy Efficiency in Industry, TMH. 4. Callaghan P O, Energy Management, McGraw-Hill Book Company. 5. Amit Kumar Tyagi, Handbook on Energy Audit and Management, Tata Energy Research Institute. 6. Bureau of Energy Efficiency, Study material for energy Managers and Auditors: Paper I to V. 7. Hamies; Energy Auditing and Conservation: Method, Measurement , Hemisphere, Washington. 8. Witty, Larry C, Industrial Enegy Management Utilisation, Hemisphere Publishers, Washington 9.Kreith & Goswami, Energy Management and Conservation Handbook, CRC Press. . dies.R..Grading System 2013 . transmissionrotation in to rotation. hydraulic drive. ray diagram and speed chart. Gear Drives: Belt and cone pulley. Text Book Of Production Engineering. Technology of Machine Tools. 4. Kempster M. north gear drive. The Industrial Press-NY 10. upset forging. types. Smid P.TMH 7. Sekhon and Seth. broaching. draw key gear drive. shearing. speed diagram. standardization of speeds. Wilson. drop forging. New Central Book Agency. Donaldson. blanking. selection of speed range. TMH 2. Bhattacharya A.K. rotation in to translation. Unit V Design of Gauges and Inspection Features: Design of gauges for tolerance for dimensions and form inspection. indexing devices. Chand S 8. analysis of productivity loss. Unit II Regulation of Speed: Design of gear boxes. Introduction to Jig and Tool Design. principles of clamping. milling. Metal Cutting & Cutting Tool Design.H. drill bushes. clamping devices.design principles for forging dies. slip gear type. ASTME. New Age. locating method and devices. kinematic-structures of machine tools: elementary. Die Design Hand Book. Sharma P. Sen G. Unit IV Design of Jigs and Fixtures: Principles of location. Tool Design T. design principles and practice for rolling.A. FLBS. mechanical step less drives.14 ME-801(B) – Tools Design and Machine Tools Unit I Basic Features and Kinematics of Machine Tools: Features of basic machine tools. forming drawing dies. kinematic advantage of GP. Unit III Design of Metal working Tools: Design of press working tools. roll press design. bending. grinding. Krar SF. laws of stepped regulation. Jain KC and Chitale AK. Principles of Machine Tools. assembly fixtures indexing jig and fixtures. Die Design Handbook. Machine Tool Design and Numerical Control.M. machine tools motions. McGraw Hill 11. dies and mould design for Ppastics & rubber parts: compression molding. MIR Publishers Moscow 12. Archinov. PHI Learning 5. 3. complex and compound structure. tooling for forging . fixture and economics. Paqwin J. Mehta N.C. kinematic-features of gear shapers and gear hobbing machine. clutch type. types of fixture. Fundamentals of Tool Design. ASTME 9. types of machine tools.need for variation of speed. transfer molding. References: 1. piercing.C. construction and operation. blow molding. Production Engineering. Fundamentals of Metal Cutting and Machine Tools. Gill AR. Juneja. electrical drives. 6. structural diagrams.H. drilling jigs. compound die design principles for forging dies. methodology. John Wiley and Sons 11. redundancy techniques in system design. Log-normal. pillars of TPM.T and O. Telang AD and Telang A. emergency. maintenance planning and scheduling. An Introduction To Reliability & Maintainability Engg.visual monitoring. qualitative and quantitative approach to FMECA. productive maintenance.How to design for Reliability and easy maintenance. Patrick D. benefits. Unit 4 Condition Based Maintenance: Principles of CBM. vibration monitoring.Grading System 2013 . Poisson. Engineers. Reliability Engg. condition monitoring techniques. Wiley India 5. predictive. event space. failure rate. process FMEA. TMH 2. CBM implementation and benefits. The Reliability of mechanical system. PHI 4. maintenance prevention. Institution of Mech. design FMEA and steps for carrying out design FMEA References: 1. Gamma and Weibull distribution. Davidson John. hazard rate. Reliability Engineering. Reliability and Maintenance Engineering. Naikan. PHI 9.14 ME-801(C) – Reliability & Maintenance Unit 1 Basic Concepts of Reliability: Probability distributions used in maintenance engineering. and preventive. K-out-of-m systems. Mishra R. General Introduction to Maintenance Types: Breakdown. 7. corrective.Concept. Exponential. TMH 8. maintenance functions and objectives. performance monitoring Unit 5 Reliability Centered Maintenance (RCM):. East West Press. concept. unreliability. corrosion monitoring.’Connor. Practical Reliability Engineerin. Reliability in Engineering Design. Failure Modes and Effects Analysis (FMEA)/ Failure Modes. Marcel Dekker Inc CRC Press . Ebeling CE. Markov analysis. design-out maintenance. Effects and Criticality Analysis (FMECA): Overview. mcomponent parallel systems and combined system. PHI 6. TPM objectives.C. cut and tie sets. Reliability and Risk Analysis. Kapur KC and Lamberson LR. Balaguruswamy. 3. Normal. MTTR. maintenance organization. Dhillon. MTBF. Total Productive Maintenance: Evolution of TPM.Binomial. Srinath L. maintainability. New age International publisher. decomposition (Key Stone). Engg Maitainability. shutdown maintenance and scheduled maintenance. risk priority numbers. London 10. standby systems. Reliability engg and life testing. MTTF Unit 2 System Reliability Models: System reliability n-component series systems. risk evaluation. criticality analysis.S. Modarre M. availability Unit 3 Maintenance Concepts and Strategies: Introduction. failure modes. applications and benefits. reliability and quality. elements of FMECA. wear debris monitoring. pillars of condition monitoring. Comprehensive Maintanance Management. Seila. Wiley Eastern Ltd. Unit 5: Verification and validation: Design of simulation experiments. equilibrium of queuing system. McGraw Hill. equation writing. continuous and discrete event simulation. validation of experimental models. Poisson's formula. DYNAMO. Simulation Using Promodel. Spriet JA.. Liberman GJ. birthdeath system. linear. Law AM and Kelton WD. System Dynamics modeling: Identification of problem situation. Hillier FS. Banks J. TMH. static. Harrell C. analysis of M/M/1 queues. USA . Introduction to Queuing Theory: Characteristics of queuing system. PHI Learningl 3. Ghosh B.. Hand book of Simulation. System Simulation with Digital Computer. PHI. 4. Computer Aided Modeling and Simulation. Cengage 9. 11. 6. John Wiley. 5. Academic Press INC. mapping uniform random variables to other variable distributions. Simulation Modeling and Analysis. Taha H. level and rate relationship.14 ME-801(D) – Simulation & Process Modeling. study of simulation software . Ceric and Tadikmalla. Applied Simulation Modeling. 10. preparation of causal loop diagrams and flow diagrams.Arena. Simulation of system dynamics models. Deo N. References: 1. Bowden R. Unit 2: Basic concept of probability. continuous and discrete variables and their distributions. gaming. POWERSIM. Gordon G. MG Hill 8. PHI Learning 7. System Dynamics. Operations Research. Introduction to OR. nonlinear and stochastic models Unit 3. Unit 1: Introduction to modeling and simulation: Modeling and simulation methodology. Pro-model. System simulation. concept of simulation.Grading System 2013 . system modeling. Payer T. TMH 2. generation and characteristics of random variables. testing and analysis. STELLA. Simulation languages comparison and selection. Introduction to system simulation. Sushil. SIMULA. Introduction to multiple server Queue models M/M/c Application of queuing theory in manufacturing and computer system Unit 4. Rope and Chain Drives: Methods of power transmission. Classical optimization techniques: unconstrained optimization single-variable optimization. Lewis equation. Abdul Mubeen. formative gear and virtual number of teeth. Machine Design. PHI Learning.. Machine Design. Selection of V-belts and sheave design. Lewis equation for bevel gears. engineering applications of optimization. Fabrication. design of penetration. cone cylinder junctions . Machine Design. Norton R. Unit II Spur and Helical Gears: Force analysis of gear tooth. Force analysis. References: 1. Wentzell TH. Fundamentals of Machine Component Design. Design of Pressure vessels subjects to internal pressure. Unit IV Design of Miscellaneous Components: design of Flanged coupling. Kulkarni SG. Machine Design. Katson 7. Shigley J. Bevel Gears: Application of bevel.Materials. form factor. Hall and Somani. modes of failure. design of rope drives. TMH 2. Marshek KM.Grading System 2013 . multivariable optimization. design of connecting rod. selection and design of flat belt and pulley. Cegage Learning 6. Design of bevel gear. Design Of Machinery. 4. TMH List of Experiment (Pl. Schaum Series. Strength against wear. solution by Lagrange-multipliers method. design of cylinder. design of crankshaft. Rigid coupling. Design of Machine Elements. TMH 8. expand it): Designing and sketching of components contained in the syllabus . Design of straight tooth spur and Helical Gears. Juvinall RC. Wiley 10. external pressure. Machine Design. Design of chain drives. Surface strength and wear of teeth. Design of Machine Elments. optimization techniques. beam strength.C. Gear materials.E. Rope drives. Khanna Publishers 9. TMH 3. BhandariVB.14 ME-802 – Machine Design Note: PSG Design data book and/ or Mahadevan and Reddy’s Mechanical design data book are to be provided/ permitted in exam hall (duly verified by authority) Unit I Design of Belt. Machine Design. Sharma CS and Purohit K. Sharma & Agrawal. design of piston and piston-rings. classification of optimization. solution by direct search method. Unit V Optimization: Basic concept of optimization. strength against wear. roller chain and its selection. Engine Components: General design considerations in I C engines. TMH 5. design of flanges. formative gear and virtual number of teeth. Unit III Design of I. hoist ropes. Joule Thomson effect and reverse Carnot cycle. General Study of vapor compression refrigeration system. brine and its properties Unit-IV Psychrometric: Calculation of psychrometric properties of air by table and charts. mixture cooling by gas reversible expansion. PHI USA 9. Manohar Prasad. p-h and t-s diagrams. Refrigeration and Air conditioning. common refrigeration. Arora RC. room sensible heat factor. multiple expansion & compression with flash inter cooling. General Study of Ice Plant 3.14 ME-803 – Refrigeration & Air Conditioning Unit-I Introduction: Principles and methods of refrigeration.Grading System 2013 . air refrigeration cycles. General Study Trane Air Condition (Package Type). Arora CP. psychrometric processes: sensible heating and cooling. ventilation standards. (c) refrigerants: nomenclature & classification. sub-cooling and super heating. (b) Steam jet refrigeration: Principles and working.Joule’s cycle Boot-strap cycle. Unit-III (a) Vapour absorption system: Theoretical and practical systems such as aquaammonia. McGH. low temperature refrigeration: production of low temperatures. comparative study.F. dehumidified air quantity. Jordan RC and Priester GB Refrigeration and Air Conditioning. Ameen. desirable properties. environment friendly refrigerants and refrigerant mixtures. PHI 7. mixing of air stream. Problems on cooling load calculation. heat production & regulation of human body. Refrigeration and Air Conditioning. TMH 4. cooling and dehumidification. Pita . Refrigeration and Air Conditioning. PHI Learning List of Experiments (Please Expand it): Refrigeration and Air Conditioning AU/ ME 803 1. evaporative cooling. Refrigeration and Air Conditioning. Ananthanarayan. principle of air conditioning. Jones J. effective sensible heat factor. Unit-V Air conditioning loads: calculation of summer & winter air conditioning load. fresh air load human comfort. Air distribution and ventilation systems References: 1. effective temperature & chart. Refrigeration and Air conditioning. sensible heat factor. throttling. New Age Pub 5. description and working of simple system. Sapali SN. multi-pressure system: removal of flash gas. infiltrated air load. Refrigeration and Air Conditioning.. air liquefaction system. electrolux & other systems. freezing. Basic Refrigeration and Air conditioning. Unit-II Vapour compression system: Vapor compression cycle. unit of refrigeration. adiabatic demagnetization. General Study and working of cold storage 4. requirements of comfort air conditioning. cascade system. Air conditioning Principles and systems: an energy approach. dry ice. vortex tube & thermoelectric refrigeration. TMH 2. 2. coefficient of performance. effects of condenser and evaporator pressure on cop. grand sensible heat factor. General Study of Electrolux Refrigeration . heating and humidification. bypass factor of coil. deviations from theoretical cycle. PHI 6. Singapore 8. calculation of supply air rate & its condition. evaporation. 5. PHI 3. Stoecker W. leak detection methods. simple cycle of operation. production of dry ice. reduced ambient cycle and regenerative cooling cycles. General Study of Psychrometers (Absorption type) 9. 15. 11. General Study One tone Thermax refrigeration unit. 13. Experimentation on Cold Storage of Calculate COP & Heat Loss. 10. General Study and working of Vapor compression Air conditioning Test rig.Grading System 2013 . General Study and working of Gas charging Rig.14 6. Experimentation on Vapor compression Air Conditioning test rig. General Study of Water cooler 8. General Study of Leak Detectors (Halide Torch). 14. 12. . 7. Changing of Refrigerant by using Gas Charging Kit. General Study of window Air Conditioner. I. PHI 6. coordinate and plane selection groups.spline.TMH 3. hierarchical. Groover MP. PIM. Computer Aided Process Planning (CAPP). New age Pub List of Experiments (please expand it): 1. Computer Integrated Mfg. sequence control and PLC. IGES. database for graphic modeling.translation. MICLASS and DCLASS coding. terms like CAD. ISO codes for turning tools and holders. Unit 5 Group Technology: Importance of batch and job shop production. 2D and 3D modeling on CAD software . introduction to modeling software. linear extrusion and rotational sweep. definition of point. Bezier. 3D contouring. MRP and shop floor/ Production Activity Control (PAC). basics of coons. PHIGS. preparatory functions(G). Venkteshwarn N. TMH 5. preset. -line and 2D. Rao PN. tweaking. NC part programming. CAPP. CATD and CAQ. Tiwari NK. Production Systems & CIM. coordinate systems for model (M/ WCS) user and display. PDM. surface and volume models. CAE. product design in conventional and CIM environment. FMS. miscellaneous (M) codes. material handling. 4. classification. PHI 2. GKS. agile mfg. Production Flow Analysis (PFA) and clustering methods. concept of part families and coding. design for mfg (DFM) and concurrent engg. Mfg as a system. production processes on volume-variety axes. robots. Principles of CIM. polynomial curve fitting. S. wire-frame modeling. and NURBS. MPS. importance of batch and job shop production. Unit 3 Geometric Modeling: Its use in analysis and mfg. basics of boundary presentation. productivity and wealth creation. modular work holding and pallets. basic transformations of geometry.H. attribute and hybrid coding. adaptive control. P. DXF STEP DMIS AND VDI. dwell.Kant Vajpay. Alavudeen A. introduction to rapid prototyping. OPITZ. evolution and benefits. CIM definition and CIM wheel. unit. CNC.motion. CAD/CAM/CIM. ISO standard for exchange of Product Model data-STEP and major area application protocols. Kundra TK. Radhakrishnan P. CAM. CAD/CAM. NC modes of point to point. merits of converting zigzag process layout flow to smooth flow in cellular layout. DNC. ISO standard for coding. b-spline and ruled surfaces. Bezier. AGV and their programming. Rao PN. Constructive Solid Geometry (CSG). sculpture surfaces. CAP. Subramanian S and Raju V. Automation. variant/ retrieval and generative approach References: 1. need for CAD data standardization. rotation and mirror. 2D and 3D line.Grading System 2013 . business forecasting and aggregate production plan. Unit 2 Graphics and standards: Raster scan. CLDATA and tool path simulation. constraint based parametric modeling. Unit 4 Numeric control and part programming: Principles of NC machines. define EDM. developments in drawing data exchange formats. drilling and turning. features of EDM. CORE. line and circle. time and power estimation in milling. Computer Aided Manufacturing. ATC. EDM. CIM as a subset of Product Life Cycle (PLC) mgt. simple part programming examples.14 ME-804 – CAD/CAM/CIM Unit 1 Introduction: Information requirements of mfg organizations. b-spline. scaling. cutter compensation. A case study / tutorial using CAPP Software 6. Use of CAM software for writing CNC programs 3. Robot and AGV programming . 7. 4.14 2. Writing M & G codes for given operations.Grading System 2013 . Study of automatic and semi automatic control system and writing the electrical analogy. Production & layout for GT for group of jobs to be manufactured 5. if any) Week 1st 2nd 3rd 4th to 5th Evaluation Seminar-I Marks For Term Work# 10 10 6th to 10th 11th 12th 13th to 15th 16th . but the alternative scheme should be prepared in advance while finalizing the topic of project before a committee and explained to the concerned student as well. concept evaluation. it can be changed to alternative scheme depending on the type of project. To develop good expressions power and presentation abilities in students. The focus of the Major Project is on preparing a working system or some design or understanding of a complex system using system analysis tools and submit it the same in the form of a write up i. requirement specification. NOTE: At every stage of action plan. all project supervisions including external guide from industry (if any) # The above marking scheme is suggestive.The student must submit outline and action plan for the project execution (time schedule) and the same be approved by the concerned faculty.e. work plan. Analysis and Design of Project work Development stage Testing. To give students an opportunity to do some thing creative and to assimilate real life work situation in institution.805 Major Project Objectives of the course Minor/Major Project are: To provide students with a comprehensive experience for applying the knowledge gained so far by studying various courses. design. improvements. objectives. detail project report. The student should select some real life problems for their project and maintain proper documentation of different stages of project such as need analysis market analysis.Seminar-II 25 10 15 30 * Committee comprises of HOD.Grading System 2013 . analysis. Action plan for Major Project work and its evaluation scheme #(Suggestive) Task/Process Orientation of students by HOD/Project Guide Literature survey and resource collection Selection and finalization of topic before a committee* Detailing and preparation of Project (Modeling. students must submit a write up to the concerned guide: . implementation and test plan.14 ME. To adapt students for latest development and to handle independently new situations. quality control of project Acceptance testing Report Writing Presentation before a committee (including user manual. To develop an inquiring aptitude and build confidence among students by working on solutions of small industrial problems. Each student is required to prepare a project report and present the same at the final examination with a demonstration of the working system (if any) Working schedule The faculty and student should work according to following schedule: Each student undertakes substantial and individual project in an approved area of the subject and supervised by a member of staff.