VAHLE

SPRING OPERATEDCABLE REELS 19 12 SPRING OPERATED CABLE REELS INDEX OF CONTENTS Introduction, reel application and cable selection data 3, 4 Typical applications and installation methods 5 Model explanation 6 Reel selection charts 7-15 Dimensional data 16-18 Reel supplements 19, 20 Accessories 21, 22 Spare parts 23, 24 Questionnaire 25, 26 Vahle reels in action 17, 20 All Vahle Electrification Systems 2 PAGE back cover add suffix A in the type designation for opposite hand rotation. speed of travel or lift application v = 60 m/min.GENERAL 19 12 Introduction Cable Payout Our spring operated cable reels serve the industry for reliable electrification of equipment in motion. The total cable length required results from maximum payout length plus reel installation height plus two safety windings plus free end length for connection. Control Rings in block system for 230 Volts. This comprehensive line of the finest reels is also a proven automatic cable and hose care taker in the following instances: 앬 VAHLE Reels on board ships or in the tropics. Higher grade protection – available upon request. Ship.and control-cables. for automatic winding of flexible power. e. Reel Capability max. sewage treatment systems). Limit Switch Assemblies for switching off travel and hoist motors with one or two safety windings on the reel are optional. lift acceleration a = 0. is normally following the technical information on pages 16 to 18 of this catalog. 앬 VAHLE Reels for Flatform Cable (especially in the palette stacking and machine tool industry). Installation Information Installation instructions and operation manuals for commissioning advice and assistance are attached to each reel shipment and found in the slipring housing. protected against harmful dust deposits and splash water proof per DIN 40050. Safety Advice According to EEC-regulation 89/392/EWG rotating parts such as reel compartments must be protected against accidents. 앬 VAHLE Reels for Curves and for Endless Monorails with special swivel base. Liquids and Gases (Hose Reels). pickling lines. 앬 VAHLE Reels for handling steel ropes in travel distancetracking systems and for grab stability on heavy cranes (Tag Line Reels). 앬 VAHLE Reels in aggressive environments (galvanizing plants. Never use reels for more cable than outlined in the selection charts. 앬 VAHLE Reels in explosionproof versions (slipringless). are to be furnished and fitted at site.and Construction Cranes.2 m/sec2 max. Corrosion Protection The all-steel construction of the VLF 146 to VLF 530 reel series is galvanized.000 working cycles. Depending on the duty and type of service they will last about 100. Accident Prevention All moveable parts of the drive system. Electrical Properties of Sliprings Standard sliprings are rated for 500 Volt AC and 600 Volt DC. Dockside-. Additional protective devices. Drive System The Reel Drive is achieved via helical springs of high quality spring steel. All other reels come with one primer coat and one finishing paint of epoxy-resin RAL 7031 blue-gray varnish. such as a cover for the revolving reel body itself. max. Grabs and Magnets. travel acceleration a = 0.and Gantry Cranes. chaindrive are covered in accordance with the Accident Prevention Code.and HighfrequencyTransmission.g. 앬 VAHLE Reels for Air. Therefore. Reels are designed to handle a certain type and length of cable in a specific manner. They fully meet VDE and other safety requirements. the cable reels can be installed in work areas as well as traffic areas.2 m/sec2 Cable Length Protection Code Slipring enclosures are designed to IP 54. 앬 VAHLE Reels for Control-. 앬 VAHLE Reels in the Monospiral Version. Other requirements can be fulfilled. Collector Ring Ampere capacities are for 100% nominal rating. Electric Hoists and other material handling -lifting -stacking and -storing equipment. Signal. 앬 VAHLE Reels of the Ratchet Type with a lock mechanism for multi level machine tools and for push-button pendants. Applications include Portal. 3 . Vahle welcomes your inquiry on your particular application. 58 0. 3 for other ambient temperature.00 1.16 1.71 Table 4: Derating for multilayer service No. 5.91 0. it is recommended to use an intermediate factor only. Factors in selecting cable for reel use. as many applications in practice do not have the cable fully spooled all the time.10 1.58 0.27 1.00 1.34 1.84 0.76 0.45 0.08 1. mm) L = Total Cable Length (m) IG = Total Ampere Load (Amps) cos   = Power Factor = approx.5 4 6 10 16 25 35 50 at intermittent duty cycle of 60% 40% 25% 15% Wire Size (mm2) max. at conductors 60° C 80° C 18 24 25 32 34 43 44 56 60 78 80 104 107 138 133 171 165 213 1.07 1.63 0.03 1.95 0.46 1.62 1. Please refer to our Catalog No.40 No. required wire sizes and allowable voltage drop (A.00 1.77 0.55 0.28 1.41 Cable for max. portable.32 Table 5: Derating for multiconductor service 1 2 3 4 0. considering permissible temperature rise.35 .00 0.16 1.03 1.5 2.13 1.75 0.40 0.09 1.44 1. of layers on reel Multiplier 4 60 65 70 75 0.71 0.00 1. The reel selection charts are based on the cable data per table No.79 1.5 2.47 0.50 0.34 1.62 1. 2 for intermittent service factors and use derating table No. generally neoprene jacketed or tough rubber sheathed – capable for the reel application and for handling the full operating load and electrical requirements. 60° C 1. 0.23 1. However.90 2.55 0.05 1.21 1.82 0.00 1.19 1. in service Multiplier 5 7 10 14 19 24 40 0. Monospiral winding equals one-layer operation.8 r = Conductor Conductivity (Copper = 56) 6U = Allowable Voltage Drop (Volts) Table 1: Continuous cable ampacity for open air installation Table 2: Multiplier for intermittent service Ampere Capacity in Amps.5 4 6 10 16 25 35 50 1.45 0. Turn to table No. The derating for multilayer service is shown in table No. 8 L for all cable data or contact your local VAHLE agent or the factory for proper recommendations. of Cond. permissible temp.): All ratings in table No.05 1. 4.73 · L · IG · cos   (mm2) 6U·r Legend to Formula: A = Required Wire Size (Conductor Cross Section in sq.00 1.04 1. Cable to be flexible.07 1.00 1. Wire Size mm2 1. 1 are based on 3-conductor assemblies and must be derated for multiconductor service per table No. A= 1. 1.04 1. 80°C 1. considering motor currents.00 0.03 Table 3: Derating for other ambient temperature Ambient °C Correction Factors 45 50 55 25 30 35 40 Cable for max. C. indicating continuous ampacity for 3-conductor open air installation with an ambient temperature of 30° C.00 1.19 GENERAL 12 Flexible Cable Cable selection and determining wire size ampacity.53 1.13 1.89 0.65 0. etc. . Supplements Accessories LF 9 l L l 8 LF Legend to Drawings: l = operational length of cable l1 = support intervals L = max. Cable is dragged over round supports or rollers to and from the reel. 5 Spare Parts vertical lift vertical retrieve Reel is mounted above where cable is hoisted and payed-out vertically. 1 m.TYPICAL APPLICATIONS 19 12 LF 3 h LF 1 h Applications 1 9 2 l l l l f h h f LF l1 LF 7 6 4 3 l Applications retrieve retrieve lift Reel is mounted on the moving equipment.5 m above ground and uses double sheave guide. l1 for brackets max. please contact your local VAHLE representative or the factory. 4. One. (l1 = 6 7 h LF f f h LF l (L) l l (L) l Dimensional Data f LF h 5 8 retrieve lift Application retrieve Much the same as above. l l1 l l l1 l l drag In this case the reel is stationary. The application becomes a modified retrieve lift when reel mounts more than 1. The latter does not apply to case 9 where the reel is located below rather than above. for rollers 1 up to 3 m. length between reel and end of cable LF = feed point or connection to moving member h = height of reel above recovery surface f = cable sag For applications 2.) must be considered. Having all the facts will ensure determining of the best reel for your specific requirement. supported only at both ends. winds and pays-out cable into a tray or other surface. Total cable length and weight plus any extra load (pushbutton station. 5 and reels beyond the listed capacities. in one or two directions < 3 m).or two-way payout. Use the reel data form on pages 25/26 of this catalog. allowing a standard sag (f) in relation to l or L whatever is longer. however cable recovery from round support brackets or rollers at regular intervals. horizontal stretch with reel on moving equipment horizontal stretch with stationary reel Cable is suspended horizontally in the air. 6 . number of conductors. However.220 .19 12 MODEL EXPLANATION Reel Type Definition of … VLF 220 . never exceed the total permissible turns nv + n. Initial spring tension nv can be increased when reducing the max.5 .4 .951H . cable sag in meters (see page 5) No. No. outside diameter. operational and permissible turns for max.150 VLKG 700 .914 .4 . cable length to be handled. operational length of cable (see page 5) nv = Turns initial spring tension L = max.6 .A Reel Series Drum Dia.2 . the length and the type of cable (wire size.915 . Ground Amps Suffix for opposite rotation Selecting a VAHLE Cable Reel To select the right Vahle Reel from the Reel Selection Charts you must know the application (see page 5). cable length „l“ h = max. height of reel above recovery surface (see page 5) Z = max. of Poles incl. reel torque in newton (N) f LZ = = max. weight per meter). of Springs Spring Series No. length between reel and end of cable (see page 5) n = max.4 - 26 VLF 500 . of layers on reel Note: A broad selection of springs provides many different torque combinations. Legend to Selection Charts: l = max. 0 mm -4.26 -4.42 -4.5 3.8 1.5 3.3 1.7 1.0 3.42 -4.0 1.400 kg/m 12 105 15 60 25 100 29 100 23 110 35 140 39 110 42 120 48 110 57 110 0.5 mm2 0.40 -4.0 3.5 2.5 2.0 3.36 -4.0 2.5 2.36 -4.40 -4.36 -4.9 1.5 3.0 1.0 1.7 1.2 1.5 2.2 1.2 1.0 2.0 1.5 2.0 mm -4.0 1.5 3.40 -4.520 kg/m 13 60 17 100 21 80 18 100 21 80 30 100 24 110 38 140 44 110 48 110 46 120 51 140 48 150 52 150 19 12 Cat.5 5.3 1.26 -4.5 1.0 3.75 1.26 -4.36 -4.42 -4.1 0.1 1.42 -4.5 4.5 1.1 0.5 3.5 3.5 1.0 3.5 1.5 2.26 -4.5 10 12 22 24 36 52 60 75 h (m) 3 1 l (m) 1 Applications Applications REEL SELECTION CHART .5 2.5 3.5 mm -4.0 1.2 1.5 3.36 -4.2 1.11 17 22 26 38 56 60 75 95 120 8 13 22 32 33 52 58 75 85 100 12 13 22 32 33 52 58 75 85 100 12 14 17 19 23 32 35 58 68 72 84 95 115 125 Cable 4 x 1.200 kg/m 12 25 14 40 14 25 18 55 32 55 30 60 36 100 38 140 43 110 44 120 0.2 1.0 mm -4.1 1.1 Cable 4 x 4 mm2 0.8 1.3 1.5 2.40 -4.0 1.36 -4.0 2.40 -4.8 1.36 Ø 14.4 1.36 Ø 16.5 4.8 1.3 nv (U) Reel Type VLF VLF VLF VLF VLF VLF VLF VLF VLF VLF 146-1-908 146-2-908 146-2-908H 180-1-931 180-2-931H 220-2-951H 300-2-952H 420-2-983H 420-2-953H 530-2-985H VLF VLF VLF VLF VLF VLF VLF VLF VLK VLK 180-1-931 180-2-931H 220-2-951H 221-2-951H 300-2-952H 420-2-983H 420-2-953H 530-2-985H 500-4-924 700-5-924 VLF VLF VLF VLF VLF VLF VLF VLF VLK VLK 180-2-931 220-1-951 221-2-991H 300-2-952H 420-1-953 420-2-983H 420-2-953H 530-2-985H 500-3-914 503-3-924 VLF VLF VLF VLF VLF VLF VLF VLF VLK VLK 180-2-931 220-1-951 221-2-991H 300-2-952H 420-1-953 420-2-983H 420-2-953H 530-2-985H 500-3-914 503-3-924 VLF VLF VLF VLF VLF VLF VLF VLF VLF VLK VLK VLK VLK VLKG 220-1-951 221-2-951 221-2-991H 300-1-952 300-1-992 300-2-952H 420-1-953 420-2-983H 421-2-953H 380-3-924 500-3-914 500-4-914 700-4-924 700-6-914 Ø 12.4 1.0 1.26 -4.5 2.5 0.26 -4.0 2.26 -4.8 1.42 -4.8 1.2 Cable 4 x 2.5 mm2 0.5 1.36 -4.26 -4.36 -4.5 1.0 1.5 1.36 -4.0 2.0 1.42 -4.8 Cable 4 x 2.36 -4.5 3.0 2.7 1.6 0.36 Ø 18.36 -4.5 2.40 -4.42 -4.5 2.5 1.40 -4.26 -4.290 kg/m 17 55 25 55 27 60 31 60 36 100 39 140 41 110 44 120 55 140 52 145 0.42 -4.0 3.42 4 2 1 2 6 6 3 6 8 6 3 13 10 6 3 5 10 6 10 8 6 4 5 10 3 9 12 8 8 10 3 4 5 10 3 9 12 8 8 10 6 2 6 2 3 4 2 6 7 9 7 6 7 8 n (U) Z (N) 0.26 -4.5 2.26 -4.8 Cable 4 x 4 mm2 1.2 1.5 3.26 -4.40 -4.5 1.0 3.2 0.0 2.5 2.1 1.26 -4.5 2.0 2.5 2.5 2.42 -4.26 -4.42 Ø 20 mm -4.5 3.26 -4.390 kg/m 17 105 15 60 25 100 29 100 23 110 35 140 39 110 42 120 48 110 57 110 0.5 2.0 2.0 3.75 1.42 -4.5 3.26 -4.42 -4.40 -4.6 1.5 1.-No.42 -4. 902 010 902 011 902 012 902 020 902 022 902 102 902 291 902 402 902 401 903 780 902 020 902 022 902 102 902 200 902 291 902 402 902 401 903 780 902 880 903 160 902 021 902 100 902 201 902 291 902 400 902 402 902 401 903 780 902 871 903 030 902 030 902 110 902 211 902 302 902 410 902 413 902 411 903 781 902 890 903 040 902 110 902 210 902 211 902 300 902 303 902 302 902 410 902 413 902 529 902 792 902 890 902 891 903 170 903 360 7 9 LZ ~ 9 3 6 6.5 mm2 0.7 1.40 -4. 0 1.60 VLF 530-2-986H -4.0 Reel Type Ø 21.60 -4.2 2.150 VLKG 700-6-915 -4.150 VLKG 503-6-914 -4.150 VLF 530-2-985 -4.150 VLK 500-4-903 -4.5 3.60 -4.60 -4.0 1.0 2.60 -4.5 1.5 1.7 3.5 3.8 1.60 -4.5 1.60 VLF 421-2-953H -4.6 1.60 VLK 503-4-914 -4.0 1.60 -4.150 VLK 700-4-925 -4.8 1.5 3.60 -4.0 1.5 3.5 1.19 12 3 9 Applications 1 l (m) h (m) 8 10 14 18 22 28 30 35 55 60 67 80 90 110 120 1.030 kg/m 16 200 19 250 22 200 28 140 33 110 34 220 42 150 43 160 1.3 1.150 VLF 530-2-985 -4.5 2.60 Ø 30.5 2.0 mm VLF 530-2-986 -4.60 VLF 421-2-983H -4.0 1.150 Ø 35.5 2.0 2.150 VLK 503-4-914 -4.5 3.8 1.5 1.6 Cable 4 x 50 mm2 1.2 2.5 1.3 1.5 3.6 Cable 4 x 16 mm2 1.600 kg/m 10 60 11 80 17 100 17 100 21 80 25 100 20 140 24 110 36 140 39 110 36 220 43 120 47 150 47 150 51 150 1.4 2.5 18 30 35 45 50 66 80 110 30 36 43 50 65 80 100 33 44 60 70 90 35 42 60 70 79 36 44 53 8 REEL SELECTION CHART LZ ~ Cable 4 x 6 mm2 2.5 1.60 -4.7 2.5 3.5 2.150 VLKG 700-6-925 -4.6 1.5 3.5 3.5 1.5 mm VLF 530-2-986 -4.1 1.5 3.5 3.5 1.60 -4.0 1.5 3. 902 120 902 121 902 220 902 310 902 314 902 312 902 423 902 420 902 425 902 422 903 783 902 900 902 910 903 180 903 370 902 311 902 424 902 421 902 531 902 530 903 783 903 050 903 370 902 430 902 540 903 784 902 920 903 060 903 190 903 380 903 785 903 784 903 060 903 381 903 382 903 785 903 061 903 320 903 381 903 382 903 070 903 390 903 391 9 .0 1.150 VLKG 700-6-975 -4.220 VLKG 700-6-915 -4.9 4.5 2.0 1.5 1.150 VLK 503-4-914 -4.5 3.-No.8 1.600 kg/m 18 280 17 400 20 400 3 Cat.6 1.150 Ø 39.5 2.3 1.60 VLKG 700-6-914 -4.60 -4.5 1.5 3.1 3.4 3.3 Cable 4 x 10 mm2 1.60 -4.8 3.5 3.0 1.60 -4.150 VLK 503-4-903 -4.7 2.150 VLKG 700-6-975 -4.8 1.5 1.5 3.2 1.430 kg/m 19 250 22 200 22 240 26 190 34 210 32 200 39 270 2.0 mm -4.5 mm VLF 300-2-952 -4.5 3.5 2.60 VLF 420-2-953 -4.150 VLF 421-2-953 -4.150 Ø 46.680 kg/m 17 440 22 220 30 200 26 280 29 250 3.60 -4.3 3.0 2.0 mm VLK 503-4-915 -4.050 kg/m 17 440 22 240 30 200 26 280 34 240 2.60 -4.5 1.5 3.1 1.60 VLF 420-2-983 -4.5 Cable 4 x 25 mm2 1.220 VLKG 700-6-975 -4.5 2.5 mm VLF 420-2-983 -4.3 1.150 VLKG 700-6-915 -4.220 VLF VLF VLF VLF VLF VLF VLF VLF VLF VLF VLF VLK VLK VLK VLKG 220-1-951 220-1-991 221-2-951 300-1-952 300-1-992 300-2-952H 420-1-983 420-1-953 420-2-983H 420-2-953H 530-2-986H 530-3-914 500-4-914 700-4-925 700-6-914 1 Applications nv (U) 9 4 2 3 3 14 2 2 8 12 4 10 8 8 9 4 3 4 15 18 6 7 9 3 4 2 10 6 12 8 3 2 12 10 6 3 10 12 10 11 10 8 8 n (U) Z (N) 0.9 Cable 4 x 35 mm2 1.5 3.5 2.60 Ø 25. 902 040 902 042 902 132 902 230 902 322 902 443 902 441 903 786 902 041 902 130 902 231 902 322 902 440 902 443 902 441 903 786 902 930 903 080 902 050 902 140 902 240 902 331 902 450 902 453 902 451 903 787 902 940 903 090 902 150 902 151 902 250 902 340 902 343 902 342 902 463 902 460 902 465 902 462 903 789 902 950 902 951 903 200 903 400 902 341 902 464 902 461 902 551 902 550 903 791 903 100 903 400 9 9 LZ ~ 9 3 11 15 22 26 38 56 60 75 h (m) 3 1 l (m) 1 Applications Applications REEL SELECTION CHART .2 1.5 2.60 -5.7 1.26 -5.6 1.60 -5.5 0.0 1.6 mm -5.3 1.5 2.60 -5.5 1.5 1.0 3.760 kg/m 10 100 11 80 17 100 17 100 21 80 25 100 20 140 24 110 36 140 39 110 36 120 43 120 47 150 47 150 51 150 1.26 -5.26 -5.5 2.5 mm -5.5 3.5 1.0 2.60 3 13 10 6 3 5 10 6 3 4 5 10 3 9 12 6 8 10 6 4 5 10 3 9 12 8 8 10 9 4 2 3 3 14 2 2 8 12 4 10 8 8 9 5 3 4 15 20 6 7 9 n (U) Z (N) 0.0 2.9 1.2 Cable 5 x 2.60 -5.0 1.1 Cable 5 x 6 mm2 1.60 -5.60 -5.2 1.0 2.1 3.320 kg/m 17 55 25 55 27 60 31 60 36 100 39 140 41 110 44 120 0.0 2.40 -5.0 3.60 -5.5 2.1 1.5 1.370 kg/m 17 105 15 60 25 100 29 100 23 110 35 140 39 110 44 120 48 110 57 110 0.8 3.0 1.5 3.60 -5.0 2.300 kg/m 15 200 19 250 22 200 27 140 30 110 34 220 42 150 43 160 19 12 Cat.7 1.7 1.7 1.5 2.26 -5.0 1.0 2.60 -5.0 1.36 -5.42 -5.36 -5.42 -5.3 1.0 1.42 -5.5 3.9 1.5 3.4 1.0 2.5 2.5 1.40 -5.5 2.60 -5.4 1.26 -5.1 1.60 -5.60 -5.5 2.36 -5.0 3.26 -5.36 Ø 20.5 2.8 1.5 3.9 1.36 -5.60 -5.8 1.40 -5.26 -5.5 3.7 1.0 1.5 1.5 3.26 -5.640 kg/m 12 105 15 60 25 100 29 100 23 110 35 140 39 110 42 120 48 110 57 110 0.5 3.0 3.0 2.0 2.8 1.60 -5.60 Ø 27.8 0.5 2.0 3.5 nv (U) Reel Type VLF VLF VLF VLF VLF VLF VLF VLF 180-1-931 180-2-931H 220-2-951H 221-2-951H 300-2-952H 420-2-983H 420-2-953H 530-2-985H VLF VLF VLF VLF VLF VLF VLF VLF VLK VLK 180-2-931 220-1-951 221-2-991H 300-2-952H 420-1-953 420-2-983H 420-2-953H 530-2-985H 500-3-914 503-3-924 VLF VLF VLF VLF VLF VLF VLF VLF VLK VLK 180-2-931 220-1-951 221-2-991H 300-2-952H 420-1-953 420-2-983H 420-2-953H 530-2-985H 500-3-914 503-3-924 VLF VLF VLF VLF VLF VLF VLF VLF VLF VLF VLF VLK VLK VLK VLKG 220-1-951 220-1-991 221-2-951 300-1-952 300-1-992 300-2-952H 420-1-983 420-1-953 420-2-983H 420-2-953H 530-2-985H 500-3-914 500-4-914 700-4-925 700-6-914 VLF VLF VLF VLF VLF VLF VLK VLKG 300-2-952 420-2-983 420-2-953 421-2-983H 421-2-953H 530-2-986H 503-4-914 700-6-914 Ø 15.5 3.0 3.0 mm -5.9 1.8 Cable 5 x 4 mm2 0.5 2.5 mm -5.36 -5.2 1.2 1.5 3.60 -5.5 3.12 13 22 32 33 52 58 78 85 100 8 13 22 32 33 52 58 75 85 100 8 10 14 18 22 28 30 35 55 60 67 80 90 110 120 18 30 35 45 50 66 80 110 Cable 5 x 1.60 -5.42 -5.5 2.6 1.-No.7 1.36 -5.3 Cable 5 x 10 mm2 1.3 2.5 3.60 -5.40 -5.5 2.5 3.5 1.5 1.5 4.0 mm -5.0 2.26 -5.60 -5.7 1.0 1.5 3.42 -5.36 -5.36 Ø 18.60 -5.5 mm2 0.5 mm2 2.42 Ø 21.60 -5.2 1.6 1.8 2.60 -5.4 1.8 1.7 1. 5 34 44 60 70 79 8 13 22 32 33 52 58 75 8 10 14 18 22 28 30 35 55 60 67 80 90 8 10 14 18 22 28 29 35 55 60 67 80 90 10 LZ ~ Cable 5 x 16 mm2 2.150 -5.2 1.26 -7.0 2.4 3.5 3.0 3.26 -7.36 -7.26 -8.1 1.26 -8.5 mm2 1.2 1.0 2.1 1.0 2.26 -7.26 -8.36 -7.36 -8.150 -5.5 3.26 -8.0 3.5 2.36 -7.-No.5 3.7 3.150 -5.36 -8.2 2.5 1.5 3.8 1.5 2.0 2.2 1.36 -7.26 -8.5 1.9 1.6 0.8 1.26 -7.2 3.0 2.26 -7.0 1.36 Ø 20.5 1.6 1.5 Cable 8 x 2.8 1.36 -7.0 1.2 1.26 -8.26 -7.150 -5.150 Ø 37.5 1.5 3.680 kg/m 19 250 22 200 22 240 26 190 34 210 32 200 39 270 2.5 2. 902 470 902 560 903 792 902 960 903 110 903 210 903 410 903 793 903 792 903 335 903 411 903 412 902 055 902 160 902 261 902 352 902 480 902 484 902 481 903 794 902 161 902 162 902 260 902 350 902 353 902 352 902 482 902 480 902 484 902 481 903 796 902 970 902 971 902 170 902 171 902 270 902 360 902 363 902 362 902 492 902 490 902 494 902 491 903 798 902 980 902 981 9 .6 1.8 Cable 5 x 25 mm2 1.0 2.1 1.0 3.6 Cable 7 x 2.150 -5.5 mm -5.470 kg/m 18 440 22 240 30 200 27 280 30 250 0.150 -5.150 -5.36 -7.2 1.19 12 REEL SELECTION CHART 3 9 Applications 1 l (m) h (m) 30 36 43 50 65 80 100 1.0 2.3 1.0 2.6 1.5 3.5 3.7 1.150 -5.5 4.5 1.5 1.0 1.8 1.5 2.26 -7.26 -7.5 3.5 3.5 1.8 3.0 mm -5.2 1.36 -8.5 3.6 1.5 mm2 1.5 mm -7.450 kg/m 12 105 15 60 25 100 29 100 23 110 35 140 39 110 42 120 0.5 4.5 2.0 2.0 2.5 1.5 3.1 1.3 1.5 2.5 mm2 0.650 kg/m 10 100 12 140 16 100 17 100 20 140 25 100 20 140 24 110 36 140 39 110 36 220 44 120 49 140 3 Cat.5 2.150 -5.5 4.0 1.26 -7.36 -8.0 2.36 -7.5 mm -7.5 2.6 3.36 3 4 2 10 6 12 8 6 2 12 9 10 6 4 5 10 3 9 12 8 9 4 3 4 4 15 2 2 9 13 4 10 8 9 3 3 3 4 14 2 2 8 12 4 9 6 n (U) Z (N) 1.36 -7.2 nv (U) Reel Type VLF VLF VLF VLK VLK VLK VLKG 420-2-983 421-2-953 530-2-985 500-4-903 503-4-914 700-4-925 700-6-925 VLF VLF VLKG VLKG VLKG 530-2-986 530-2-985 503-6-914 700-6-915 700-6-975 VLF VLF VLF VLF VLF VLF VLF VLF 180-2-931 220-1-951 221-2-991H 300-2-952H 420-1-953 420-2-983H 420-2-953H 530-2-985H VLF VLF VLF VLF VLF VLF VLF VLF VLF VLF VLF VLK VLK 220-2-951 220-2-991 221-2-951 300-1-952 300-2-992 300-2-952H 420-1-983 420-1-953 420-2-983H 420-2-953H 530-2-986H 500-3-914 500-4-914 VLF VLF VLF VLF VLF VLF VLF VLF VLF VLF VLF VLK VLK 220-2-951 220-2-991 221-2-951 300-1-952 300-2-992 300-2-952H 420-1-983 420-1-953 420-2-983H 420-2-953H 530-2-986H 500-3-914 500-4-914 1 Applications Ø 31.9 2.5 1.4 1.5 1.6 Cable 7 x 1.150 -5.36 -8.1 1.36 -8.150 Ø 18.710 kg/m 10 100 11 140 16 100 16 100 20 140 24 100 20 140 24 110 35 140 38 110 36 220 43 120 47 140 0.6 1.36 Ø 21.0 1.0 3.5 1.36 -7.26 -7.0 mm -8. 26 -12.5 1.5 mm -12.36 -24.36 -24.36 -24.5 3.0 2.36 -24.26 -12.36 -12.7 Cable 24 x 2.660 kg/m 10 100 11 140 15 100 16 100 20 140 24 100 23 110 35 140 38 110 36 220 43 120 46 140 0.8 1.2 1.5 3.8 1.5 3.5 4.5 3.2 1.0 2.9 1.36 Ø 28.0 mm -30.5 mm2 1.5 3.5 mm2 1.6 1.36 -12.5 nv (U) Reel Type VLF VLF VLF VLF VLF VLF VLF VLF VLF VLF VLK VLK 220-2-951 220-2-991 221-2-951 300-1-952 300-2-992 300-2-952H 420-1-953 420-2-983H 420-2-953H 530-2-986H 500-3-914 500-4-914 VLF VLF VLF VLF VLF VLF VLK VLKG 300-2-952 420-2-983 420-2-953 421-2-983H 421-2-953H 530-2-986H 503-4-914 700-6-914 VLF VLF VLF VLK VLK VLK VLKG 420-2-983 421-2-953 530-2-985 500-4-903 503-4-914 700-4-925 700-6-925 VLF VLF VLF VLF VLF VLF VLK VLKG 300-2-952 420-2-983 420-2-953 421-2-983H 421-2-953H 530-2-986H 503-4-914 700-6-914 VLF VLK VLK VLKG VLKG 530-2-986 500-4-903 503-4-914 700-6-915 700-6-975 VLF VLK VLKG VLKG VLKG 530-2-986 500-4-903 503-6-914 700-6-915 700-6-975 Ø 21.36 -12.6 1.5 2.5 1.5 mm -12.5 3.8 1.1 1.7 Cable 18 x 2.5 3.5 3.5 3.5 1.5 3.36 -24.0 2.5 3.5 2.7 1.5 1.9 1.0 mm -24.5 1.36 -24.900 kg/m 15 200 18 250 22 200 27 140 30 110 34 220 41 150 42 160 1.5 1.36 -12.2 1.5 mm2 1.5 mm -18.36 -24.36 9 4 4 4 4 15 3 9 13 4 10 9 5 4 4 15 20 6 8 10 3 4 2 10 7 12 9 5 5 5 15 20 6 9 11 3 10 12 9 10 3 10 12 10 12 n (U) Z (N) 0.5 2.5 3.5 3.0 3.36 -24.6 Cable 30 x 2.36 -18.8 1.3 1.26 -12.36 -24.5 3.650 kg/m 17 440 22 200 30 180 27 250 30 225 2.4 1.36 -12.5 2.0 2.2 1.36 -18. 902 180 902 181 902 280 902 370 902 374 902 372 902 500 902 504 902 502 903 800 902 990 902 991 902 371 902 503 902 501 902 571 902 570 903 800 903 120 903 420 902 510 902 580 903 801 903 000 903 130 903 220 903 430 902 380 902 521 902 520 902 591 902 590 903 804 903 140 903 440 903 803 903 024 903 140 903 441 903 442 903 805 903 022 903 352 903 450 903 451 11 9 LZ ~ 9 3 8 10 13 18 22 28 33 54 60 67 80 88 h (m) 3 1 l (m) 1 Applications Applications REEL SELECTION CHART .100 kg/m 15 180 17 225 21 180 27 125 30 100 34 220 40 135 41 145 1.7 1.5 2.5 2.36 -30.6 1.36 Ø 34.5 mm2 1.6 1.2 1.5 2.0 2.5 3.7 1.5 4.0 2.5 2.5 1.5 mm2 1.5 3.110 kg/m 17 440 22 200 30 190 26 250 28 255 19 12 Cat.6 1.36 -30.36 -18.5 2.36 -12.36 -18.36 -24.36 -30.36 -12.26 -12.4 Cable 12 x 2.8 1.5 2.5 mm2 1.5 mm -24.5 3.26 -12.5 3.0 2.5 1.7 Cable 24 x 1.5 3.200 kg/m 19 250 22 200 22 240 26 190 33 210 32 200 40 270 1.18 29 35 45 50 66 78 108 30 36 43 50 62 80 95 18 27 33 45 50 66 75 105 33 42 60 70 79 35 42 60 70 76 Cable 12 x 1.36 -24.36 -12.4 1.8 1.2 1.36 -18.2 1.36 -12.36 -30.36 Ø 39.36 -18.36 -12.26 -12.5 2.0 1.5 3.5 3.5 3.-No.0 1.5 2.36 Ø 26.26 -12.36 -12.6 1.36 Ø 29.9 1.5 3. 50 2.5 1.26 Ø 16.5 1.5 1.5 1.4 2.5 1.150 Ø 35.70 3.5 Cable 4 x 2.80 3.4 1.2 Cable 4 x 2.050 kg/m 5 250 9 440 11 600 2.5 mm2 0.5 8 13 18 24 1.3 Cable 4 x 4 mm2 0.45 2.30 1.00 2.5 mm VLF 300-2-972 -4.5 11 12 24 36 1.150 VLKG 500-6-915 -4.5 1.0 mm 146-2-908 -4.5 1.10 2.5 1.5 1.70 3.26 VLF 220-2-951 -4.-No.26 VLF 420-2-983H -4.5 0.60 Ø 25.150 VLKG 500-6-915 -4.36 Ø 18.8 1.0 mm VLF 420-2-983 -4.10 1.0 mm VLF 180-1-931 -4.95 2.5 10 13 1.40 VLF 220-2-951 -4.26 300-2-952H -4.70 1.0 2.030 kg/m 16 300 19 440 1.90 3.2 Cable 4 x 16 mm2 1.70 1.19 12 l (m) 7 Applications 6 12 REEL SELECTION CHART h (m) 6.0 Cable 4 x 25 mm2 0.5 10 21 32 1.5 7 14 20 1.30 1. 902 011 902 020 902 021 902 103 902 291 902 020 902 101 902 201 902 292 902 402 902 021 902 101 902 103 902 292 902 030 902 111 902 301 902 113 902 111 902 301 902 304 903 806 902 122 902 315 903 782 902 313 903 782 902 430 903 785 902 430 903 785 903 240 903 785 903 240 .60 VLF 530-2-986 -4.5 mm VLF 420-2-983 -4.400 kg/m 12 105 15 100 20 100 22 200 0.10 1.26 Ø 14.26 VLF 220-2-991H -4.430 kg/m 10 250 10 440 2.0 1.520 kg/m 12 140 13 100 17 200 20 200 18 440 0.26 220-2-991H -4.0 mm VLF 180-2-931 -4.60 VLF 530-2-986 -4.26 VLF 221-2-991H -4.4 1.5 1.390 kg/m 17 105 15 100 17 200 0.26 180-1-931 -4.150 VLF VLF VLF VLF VLF 6 Applications nv (U) 2 3 2 9 3 3 2 6 2 16 6 4 10 2 3 4 5 3 6 3 4 5 4 4 5 4 6 10 8 12 8 12 8 10 n (U) Z (N) 0.0 Cable 4 x 6 mm2 0.70 2.5 1.40 VLF 530-2-986 -4.00 2.5 1.3 1.40 2.5 mm VLF 180-2-931 -4.5 11 13 20 20 30 1.680 kg/m 8 440 8 600 7 Cat.26 VLF 220-2-951 -4.30 1.5 mm VLF 530-2-986 -4.0 1.5 1.5 17 25 1.80 1.70 1.60 VLF 300-2-992 -4.40 2.35 2.4 2.42 Ø 21.290 kg/m 17 55 17 100 24 100 22 200 33 140 0.40 VLF 300-2-952 -4.0 Cable 4 x 4 mm2 0.2 3.5 1.200 kg/m 14 40 17 55 18 105 29 100 36 100 0.5 1.0 mm VLF 220-2-991 -4.5 Cable 4 x 10 mm2 1.5 1.65 2.0 Cable 4 x 35 mm2 0.6 Reel Type Ø 12.150 VLF 530-2-986 -4.5 1.5 1.5 1.40 VLF 300-2-992 -4.55 2.2 1.5 1.5 1.0 1.26 180-2-931 -4.60 2.6 0.65 1.10 2.5 1.4 1.75 2.1 1.5 1.0 mm VLF 220-2-991 -4.80 2.1 0.26 VLF 300-2-992 -4.5 mm2 0.40 Ø 20.600 kg/m 11 140 20 200 18 440 1.5 15 18 1.5 mm2 0.150 Ø 39.5 1.5 2.5 ~f (m) LZ ~ Cable 4 x 1.26 VLF 300-2-992 -4.5 10 12 17 21 31 1.90 1.7 1.40 VLF 300-2-952 -4.0 1.5 12 13 29 1.40 VLF 220-2-951 -4.150 VLF 530-2-986 -4.5 1.7 1.00 2.50 2.00 2.5 1.60 Ø 30.0 2. 5 mm2 VLF VLF VLF VLF VLF Cable 4 x 2.5 mm 15 10 8 6 7 Ø 35.150 530-2-985 530-2-986 500-4-915 500-6-965 -4.0 VLF 1.3 10 12 13 18 22 8 19 25 31 36 18 22 32 36 10 14 15 25 30 35 10 15 18 20 25 12 14 16 22 9 12 18 Cable 4 x 1.2 VLF 1.5 mm 10 5 11 3 8 9 Ø 30.2 VLF 2.8 VLK 2.030 kg/m 10 200 13 250 11 250 14 450 21 500 20 550 1.0 2.0 mm 146-2-908 180-1-931 180-2-931 220-1-951 220-2-951H -4-4-4-4-4- 26 26 26 26 26 180-1-931 180-2-931 220-2-951 300-1-952 300-2-952H -4-4-4-4-4- 26 26 26 26 26 220-2-951 300-2-952 420-2-983 530-2-986 380-4-914 -4-4-4-4-4- 40 40 42 42 42 300-2-952 420-2-983 530-2-986 380-4-925 -4-4-4-4- 60 60 60 60 300-2-952 300-2-972 420-2-983 530-2-986 380-4-925 500-6-975 -4-4-4-4-4-4- 60 60 60 60 60 60 420-2-983 530-2-985 530-2-986 500-4-925 500-6-965 -4.520 kg/m 10 100 17 200 18 250 18 450 26 350 0.150 530-2-986 500-4-915 500-6-965 -4.2 VLF 1.0 mm 9 10 6 4 Ø 39.1 VLF 1.1 VLF 2.4 1.200 kg/m 10 40 16 55 18 105 17 60 28 60 0.4 VLF 2.4 VLKG Cable 4 x 16 mm2 1.150 -4.0 3.0 VLF 2.0 mm 3 2 2 2 16 Ø 20.680 kg/m 5 450 9 500 10 750 19 12 Cat.600 kg/m 17 200 16 250 18 450 26 400 1.LZ ~ 5 10 12 13 22 1.2 VLKG Cable 4 x 35 mm2 1.7 VLK Cable 4 x 6 mm2 2.5 mm 12 7 6 n (U) Z (N) 0.150 -4.290 kg/m 16 55 18 105 17 100 18 100 22 100 0.430 kg/m 7 250 10 300 10 450 12 560 14 600 2.0 VLF 2.0 VLF 1.3 VLF 2.7 VLF 2.1 VLKG nv (U) Reel Type Ø 12.-No.150 -4.150 -4.150 5 3 2 2 8 Ø 14.9 2.3 VLF 2.1 VLF 1. 902 011 902 020 902 021 902 100 902 102 902 020 902 021 902 101 902 290 902 291 902 111 902 301 902 412 903 806 902 791 902 311 902 424 903 782 902 801 902 311 902 313 902 424 903 782 902 801 903 230 902 430 903 784 903 785 902 922 903 250 903 784 903 785 902 921 903 250 903 785 902 921 903 250 13 8 l (m) 8 Application Application REEL SELECTION CHART .3 VLF 1.8 VLF 1.050 kg/m 6 300 8 450 10 500 12 750 2.0 mm 9 3 4 2 6 Ø 21.5 VLF 1.8 VLK Cable 4 x 10 mm2 1.7 VLK 2.150 -4.9 VLF Cable 4 x 4 mm2 2.150 -4.1 VLKG Cable 4 x 25 mm2 1.150 -4.5 VLF 1.0 mm 3 8 2 6 Ø 25.5 VLK 2.2 VLF 1.2 VLK 2.150 -4.9 VLF 2.1 VLF 1.5 mm2 1.150 -4. 0 VLF 1.150 -5.470 kg/m 6 450 8 450 11 750 0. 902 040 902 041 902 131 902 320 902 322 902 041 902 131 902 320 902 321 902 442 902 141 902 330 902 452 903 807 902 821 902 341 902 464 903 808 903 790 902 831 902 464 903 808 903 790 903 260 902 470 903 792 903 793 903 270 903 793 902 961 903 270 902 161 902 351 902 483 903 809 902 351 902 483 903 809 .470 kg/m 10 100 16 200 17 250 17 440 0.0 VLF 1.3 VLF 1.4 1.4 VLF 2.5 VLF 1.8 10 11 13 16 26 8 16 24 32 36 Application 8 15 18 25 32 34 10 15 18 25 8 10 15 20 11 13 18 8 16 24 32 15 18 25 14 Cable 5 x 1.8 1.26 -7.5 mm2 VLF VLF VLF VLF VLF Cable 5 x 2.-No.0 VLF 2.8 VLF 1.9 2.1 VLF 2.150 -5.0 VLKG Cable 5 x 16 mm2 1.0 VLF 0.5 mm 12 10 12 9 Ø 37.0 VLF 1.3 VLF 2.2 VLF Cable 7 x 2.5 mm 5 10 2 n (U) Z (N) 0.0 mm 9 4 4 2 5 Ø 21.5 mm2 2.0 VLF 1.150 -5.680 kg/m 6 250 6 260 8 450 12 600 2.0 mm 180-1-931 180-2-931 220-2-951 300-1-952 300-2-952H -5-5-5-5-5- 26 26 26 26 26 180-2-931 220-2-951 300-1-952 300-2-952 420-2-983 -5-5-5-5-5- 26 26 26 26 36 220-2-951 300-2-952 420-2-983 530-2-986 380-4-914 -5-5-5-5-5- 40 40 42 42 42 300-2-952 420-2-983 530-2-985 530-2-986 380-4-925 -5-5-5-5-5- 60 60 60 60 60 420-2-983 530-2-985 530-2-986 500-6-965 -5-5-5-5- 60 60 60 60 420-2-983 530-2-985 530-2-986 500-6-965 -5.1 VLKG Cable 7 x 1.8 VLF 1.5 mm 10 9 10 6 Ø 31.0 VLF 2.2 VLF 1.5 mm 5 10 6 2 8 Ø 27.320 kg/m 15 55 17 105 16 100 16 100 18 100 0.150 -5.4 VLK 2.36 -7.0 mm 14 12 10 Ø 18.150 220-2-951 300-2-952 420-2-983 530-2-986 -7-7-7-7- 300-2-952 420-2-983 530-2-986 -7.36 4 3 3 4 2 Ø 18.150 -5.19 12 REEL SELECTION CHART l (m) LZ ~ 9 11 12 15 19 1.3 VLK Cable 5 x 6 mm2 2.640 kg/m 10 100 16 200 17 250 18 450 27 350 0.150 530-2-986 500-4-915 500-6-965 -5.5 VLF 1.710 kg/m 15 200 14 250 13 350 Cat.2 VLF 8 Application nv (U) Reel Type Ø 15.760 kg/m 15 200 14 250 14 260 18 450 24 450 1.7 VLK Cable 5 x 10 mm2 1.5 mm2 2.0 VLF 1.0 VLF 1.5 mm 26 26 36 36 9 4 4 3 Ø 21.5 VLF 1.0 VLF 1.370 kg/m 15 105 14 100 13 100 16 200 19 250 0.0 VLF 2.5 mm2 2.1 VLF 1.300 kg/m 8 250 9 260 10 450 15 600 1.3 VLF Cable 5 x 4 mm2 2.0 VLF 1.0 1.6 mm 4 5 7 4 2 Ø 20.5 VLF 1.8 VLKG Cable 5 x 25 mm2 1. 5 mm 15 10 10 7 Ø 28.2 VLF 1.26 -12.2 VLF 0.200 kg/m 7 250 9 300 10 450 14 600 1.5 mm2 2.7 VLF 2.1 VLKG nv (U) Reel Type Ø 20.4 VLF 2.36 420-2-983 530-2-985 530-2-986 500-6-965 -24.7 VLK Cable 12 x 2.26 -12.5 mm2 1.26 -8.5 mm 13 6 4 Ø 39.36 420-2-983 530-2-985 530-2-986 500-6-965 -18.4 VLF 2.36 -12.3 VLF 2.0 mm 10 10 10 6 Ø 34.2 VLKG Cable 18 x 2.9 VLF 1.1 VLF 1.-No.36 300-2-952 420-2-983 530-2-985 530-2-986 380-4-925 -12.9 VLF 1.36 -12.8 VLF 1.36 -18.0 VLF 2.0 VLKG Cable 24 x 2.0 VLF 1.5 mm2 1.8 VLK 2.36 -18.36 -24.7 VLK Cable 12 x 1.5 VLF 2.36 -12.36 -24.36 -12.2 VLF 2.36 -8.36 -24.36 -8.36 -24.650 kg/m 7 450 10 500 12 750 2.2 VLF 2.36 -24.1 VLF 1. 902 170 902 361 902 493 903 797 902 851 902 371 902 503 903 810 903 799 902 860 902 371 902 373 902 503 903 810 903 799 902 860 903 280 902 510 903 801 903 802 903 290 902 521 903 811 903 803 903 300 903 803 903 011 903 300 903 805 903 020 903 310 15 8 l (m) 8 Application Application REEL SELECTION CHART .36 -12.36 530-2-986 500-4-915 500-6-965 -24.2 VLKG Cable 30 x 2.0 VLF 0.36 -18.650 kg/m 10 100 17 200 18 250 18 450 26 350 0.5 mm 5 10 5 3 8 Ø 26.5 mm2 1.5 VLF 1.0 mm 13 7 6 n (U) Z (N) 0.36 -30.110 kg/m 7 450 9 500 10 750 19 12 Cat.5 mm2 2.26 -8.36 530-2-986 500-4-915 500-6-965 -30.8 19 25 33 36 15 18 25 30 34 10 14 15 25 26 28 32 10 15 18 25 10 15 18 25 13 16 22 11 12 18 LZ ~ Cable 8 x 2.1 VLF 2.2 VLF 2.900 kg/m 10 200 13 250 11 250 15 300 14 450 19 500 18 550 1.0 mm 220-2-951 300-2-952 420-2-983 530-2-986 380-4-914 -8.36 -12.36 9 3 4 2 6 Ø 21.0 VLK 2.5 mm 10 5 11 5 6 10 11 Ø 29.100 kg/m 8 250 9 300 10 450 15 600 1.1 VLKG Cable 24 x 1.36 -12.1 VLF 1.36 -30.5 mm2 1.26 -12.660 kg/m 15 200 14 250 15 300 17 450 24 450 0.36 300-2-952 300-2-972 420-2-983 530-2-985 530-2-986 380-4-925 500-6-975 -12.5 mm2 1.1 VLF 1. -Nr. kg 0. c B øD ød øf e øh øg øi k a R = cable entry to sliprings B = cable entry to brushes e = opening for cable gland Table 6: Reel Dimensions (mm) Reel Type* Dimensional Data VLF 146 VLF 180 VLF 220 VLF 221 VLF 300 VLF 420 VLF 421 VLF 530 1) Ød ØD Drum Dim.950 3. 908 931/931 H 951/951 H 991/991 H 952/952 H Weight ca. kg 17.000 . Total weight = Basic weight plus weight of springs (see below) Spring L. Øg Øh Øi 65 65 100 100 100 130 170 200 85 85 130 130 135 178 215 250 4x 9 4x 9 4 x 13 4 x 13 4 x 16 4 x 17 4 x 17 4 x 18 k Weight 1) kg 10 10 9 9 15 20 20 23 2.200 10.0 Basic weight (slipring-assy 3 + ground) without springs.800 15.19 REEL DIMENSIONAL DATA 12 Leitungsabzug Payout VLF Series R b ca.600 2. 985/985 H Weight ca.0 14.0 40.5 6.0 35.0 80. b a 155 180 220 220 300 420 420 530 260 290 400 450 550 680 770 900 110 130 120 150 190 240 240 310 101.900 10.500 * see selection charts for full reel definition 972/972 H 10.000 915 925 11.0 16.5 13.350 9.500 Spring L.300 2.000 16 986/986 H 25.150 924 992/992 H 8.200 13.000 903 953/953 H 983/983 H 914 6.-Nr.200 5.5 113 114 130 165 200 200 255 ~c Øf e 80 110 80 80 125 165 165 85 155 170 220 220 300 420 420 420 35 35 35 35 40 60 60 70 Flange Dim. Ground (staggered) Amps** * see selection charts for full reel definition * * ratings at 100% duty cycle 17 . Assys incl.REEL DIMENSIONAL DATA VLF Series 19 12 Table 7: Slipring Data Reel Type* 26 26 40 26 42 40 60 26 42 40 60 26 42 40 60 42 60 150 42 60 150 3 60 50 50 50 75 50 75 50 50 50 50 80 80 80 80 85 85 85 85 85 85 4 80 50 50 50 75 50 100 50 50 50 75 80 80 80 80 85 85 85 85 6 80 90 90 100 100 100 7 100 11 17 23 90 100 100 100 150 200 150 75 75 75 100 80 120 80 75 100 130 130 120 120 120 150 200 135 135 165 265 335 85 85 85 155 270 29 320 400 Boring drumshaft mm Cable Gland 14 18 18 18 18 18 18 18 18 18 18 24 24 24 24 32 32 32 40 40 40 11 16 16 16 16 16 16 16 16 16 16 21 21 21 21 29 29 29 Pg Dimensional Data VLF 146 VLF 180 VLF 180 VLF 220 VLF 220 VLF 220 VLF 220 VLF 221 VLF 221 VLF 221 VLF 221 VLF 300 VLF 300 VLF 300 VLF 300 VLF 420/421 VLF 420/421 VLF 420/421 VLF 530 VLF 530 VLF 530 Dim. c of enclosures (mm) for Std. 14 b B øD ød g h øk R 200 ø18. 30 270 a ca.-Nr. Ground (staggered) 7 – – – – – – * see selection charts for full reel definition ** ratings at 100% duty cycle 11 100 50 – – 50 – – 17 150 150 50 50 150 50 50 23 300 250 105 105 250 105 105 29 – 300 200 200 300 200 200 Cable Gland PG 36 36 36 36 36 36 36 .1 13.5 ca.0 12. Assys incl. I e c R = cable entry to sliprings B = cable entry to brushes ca. f Table 8: Reel Dimensions (mm) Dimensional Data Reel Type * Drum Dim. Ød ØD b a c e f g h Øk Weight 1) kg VLK VLK VLK VLK VLKG VLKG VLKG 380 500 500 700 500 500 700 220 250 350 350 250 350 350 260 260 260 260 390 390 390 320 320 320 320 446 446 446 190 205 255 255 205 255 255 358 358 358 358 488 488 488 500 500 500 500 500 500 500 290 290 290 290 290 290 290 330 370 370 370 370 370 370 90 105 115 130 120 130 145 380 500 503 700 500 503 700 800 900 1000 1200 900 1000 1200 ) Basic weight (slipring-assy 3 + ground) without springs.0 12.1 20.19 REEL DIMENSIONAL DATA 12 VLK & VLKG Series Leitungsabzug Payout ca. l of enclosures (mm) for Std.0 Table 9: Slipring Data Reel Type * Amps ** VLK VLK VLK VLK VLKG VLKG VLKG 26 – 36 42 42 42 42 42 42 18 380 500 503 700 500 503 700 Dim.2 10. 903 914 915 924 925 965 975 Weight ca. Total weight = Basic weight plus weight of springs (see below) 1 Spring L. kg 7.2 16. REEL SUPPLEMENTS 19 12 Ratchet Device (one lock position per full reel turn) Type EKV 146 EKV 180 EKV 220 EKV 300 EKV 420 EKV 530 for Reel VLF 146 VLF 180 VLF 220/221 VLF 300 VLF 420/421 VLF 530 Cat.-No.-No. 901 740 901 741 901 742 901 743 901 744 901 746 19 . 901 730 901 731 901 732 901 733 901 734 901 736 Pivot Base · Rotation 300° · Ceiling Mounting Type SDB 146 SDB 180 SDB 220 SDB 300 SDB 420 SDB 530 for Reel VLF 146 VLF 180 VLF 220/221 VLF 300 VLF 420/421 VLF 530 Supplements (cable guide arm page 20 must be used) Cat.-No. 901 720 901 721 901 722 901 723 901 724 901 726 Swivel Base · Rotation 150° · Wall Mounting (cable guide arm page 20 must be used) Type SWB 146 SWB 180 SWB 220 SWB 300 SWB 420 SWB 530 for Reel VLF 146 VLF 180 VLF 220/221 VLF 300 VLF 420/421 VLF 530 Cat. RFA 146 RFA 180 RFA 220 RFA 300 RFA 420 RFA 421 RFA 530 VLF 146 VLF 180 VLF 220 VLF 300 VLF 420 VLF 421 VLF 530 901 754 901 755 901 756 901 757 901 758 901 759 901 810 Cable Guide Arm free swinging roller type Supplements 20 .-No.19 12 REEL SUPPLEMENTS Cable Guide Arm free swinging eyelet type Type for Reel Cat.-No. OFA 146 OFA 180 OFA 220 OFA 300 VLF 146 VLF 180 VLF 220 VLF 300 901 750 901 751 901 752 901 753 Type for Reel Cat. -No.25 3.ACCESSORIES 19 p o 75 Cross roller 12 g a c c b n m h Ød e ØD f Double Sheave Guide c/w cross roller Type Cat.25 4. 120 Type b c 60 21 Accessories Double Sheave Guide w/o cross roller .5 80 80 73 350 503 663 783 900 450 650 780 900 1100 114 114 114 114 134 170 170 170 170 192 85 85 85 85 103 50 50 50 50 62 M 24 M 24 M 24 M 24 M 30 445 640 770 890 1090 180 180 180 180 210 315 400 500 600 800 Type Cat.5 47.50 5.50 3.-No.5 47.5 80 80 73 350 503 663 783 900 450 650 780 900 1100 114 114 114 114 134 170 170 170 170 192 85 85 85 85 103 50 50 50 50 62 M 24 M 24 M 24 M 24 M 30 445 640 770 890 1090 180 180 180 180 210 315 400 500 600 800 Roller Supports 10 5 Rollers include bolts and washers b – – – 80 250 400 c 130 320 520 130 320 520 2.90 0 20 w/o bracket ø Ø 200 a 110 300 500 110 300 500 Ø 80 924 450 924 460 924 470 924 480 924 490 924 500 M 10 x 2. mm2 a b c Ød ØD e f g h m n o p SU 1 SU 2 SU 3 SU 4 SU 5 901 635 901 636 901 637 901 638 901 639 4x 6 4 x 16 4 x 35 4 x 70 4 x 95 455 655 785 905 1105 70 70 70 75 80 32. mm2 a b c Ød ØD e f g h m n o p SU-R 1 SU-R 2 SU-R 3 SU-R 4 SU-R 5 901 630 901 631 901 632 901 633 901 634 4x 6 4 x 16 4 x 35 4 x 70 4 x 95 455 655 785 905 1105 70 70 70 75 80 32.15 6.-No.5 c/w bracket R Ø 11 8 6 TR 80/110 B 200 TR 80/300 B 200 TR 80/500 B 200 TR 80/110 B 200 H TR 80/300 B 200 H TR 80/500 B 200 H a Weight ~ kg 20 Cat. -No. OD mm a b c d/r e f g h i k l m n Weight ~ kg ETZ 3 ETZ 4 ETZ 5 921 380 921 390 921 400 34 50 62 650 900 1220 530 700 900 106 146 208 275 400 500 14 18 18 40 40 40 405 550 780 400 740 900 200 200 200 120 210 180 300 400 600 270 410 480 60 80 100 15 28 52 Turnover Anchor Clamp for cable OD r a d b Weight ~ kg LS 1 LS 2 LS 3 LS 4 LS 5 921 420 921 430 921 440 921 450 921 460 –21.5 >36. 4 to 7 7 to 9 9 to 12 12 to 15 15 to 20 20 to 25 25 to 30 30 to 40 60 110 130 210 260 260 400 580 100 120 135 180 220 275 350 370 275 290 340 390 450 510 610 660 900 391 900 392 900 393 900 394 900 395 900 396 900 397 900 398 VLZK 6 VLZK 9 VLZK 12 VLZK 15 VLZK 20 VLZK 25 VLZK 30 VLZK 40 * 3-times safety factor considered L1 L2 a Feed-point Funnel f h With strain relief drum for up to 1000 Volt applications for two-way payout.19 ACCESSORIES 12 Wire Mesh Strain Relief Grips Type for cable OD max. L 2 mm Cat.5–48 >48 –63 100 130 170 220 290 205 225 265 300 405 10 10 12 12 16 14 14 17 17 21 1. r Accessories Type b .5 >21. all travelling speeds and frequent passing over midpoint.5 22 a Cat.-No. permissible tension* kg Length of Mesh Dim.5 3. Mainly used in connection with plug & socket service or when feeding from undernearth the cable tray is impossible.5–28 >28 –36.5 5. g b r e d n i m c c 4 cL cable k l Cat. d Type 75 ° for up to 1000 Volt applications for two-way payout and low travelling speeds.6 2. cable max.-No. L1 mm Total length Dim.5 8. 500 25 114 18 931 901 642 2. 23 .950 35 190 30 991 901 644 3.-No.000 50 315 60 965 901 704 10. Weight kg Hub mm OD mm Width mm 908 901 640 0.200 60 400 60 983 901 685 10. No.4 .000 65 315 60 985 901 706 17. Reel Type Definition of … VLF 220 .900 50 315 60 915 901 688 10. Note! Never remove springs from protection bandage and handle replaced springs carefully.800 50 315 60 925 901 689 15.200 35 190 30 952 901 645 5.4 - 26 VLF 500 . of Poles incl.150 VLKG 700 .500 85 450 60 Spare Parts Suffix for opposite rotation * The springs type 908 to 986 substitute former types 508 to 586.000 45 280 45 992 901 647 8.000 85 450 60 986 901 707 25.2 .350 60 400 60 914 901 686 9. of Springs Spring Series No.SPARE PARTS 19 12 The Reel Type Definition Key is important for the correct spare part selection.600 35 126 18 910 901 641 0.150 50 315 60 924 901 687 11. Ground Amps Springs Type Cat.4 .914 .300 35 160 25 951 901 643 2.800 65 315 60 975 901 705 18.500 45 280 45 972 901 646 10.6 .220 .5 .A Reel Series Drum Dia.200 50 315 60 953 901 684 13.951H .915 .000 45 280 45 903 901 648 6. 24 . 2 For larger cross sections use brush assembly 42 A.5 * Corresponds to former type d 5.-No.5 11.5 5.5 11.5 11.-No.5 6.5 8. 30 A. cross section 2. Brush Assemblies Amps A 26 * 36 ** 40 42 60 150 220 Dimensions d (mm) Phase Ground 10 10 10 10 13 16 17 8 8 8 8 12 15 16 Cat.5 8.5 6.5 8. Phase Ground 901 670 901 672 901 674 901 682 901 676 901 678 901 680 901 671 901 673 901 675 901 683 901 677 901 679 901 681 25 A resp.19 12 SPARE PARTS Collector Rings d Dimensions (mm) b D Amps A D * 26 * 36 50 80 50 80 80 130 130 40 42 60 150 220 d Phase Ground 8.5 12.5 mm ). Phase Ground 901 690 901 692 901 694 901 702 901 696 901 698 901 700 901 691 901 693 901 695 901 703 901 697 901 699 901 701 Spare Parts * Corresponds to former type 25 A ** Corresponds to former type 30 A (max.5 12.5 6.5 b 10 10 10 10 12 15 20 Cat. Typ of application ? (see page 5) No. 25 . Acceleration 0 to full in sec.Questionnaire of VAHLE Cable Reels 19 12 1. Electrical load or amperes at kW volts A 8. What is the max. Maximum travel/lift speed ? m/min.2 Other Data: Please provide drawings in case of non-straight cable payout. Copy and complete this form for prompt quotations. For what type of moving equipment is the reel ? A rough sketch based on the typical applications shown on page 5 of this catalog is extremely valuable. mm 7. Duty Cycle (time on) of full load? % 9. Travel distance of equipment 4. 14. Cable payout from center m ■ from one end ■ 5. Type of Cable (number of conductors x wire size) m mm2 x weight kg/m outside dia. of Collector Rings required ? (our slipring assemblies always include one ground) pcs 10. No. l= 6. Reel installation height h= m 3. 2. How many movements per hour ? times 12. 11. or acceleration rate m/sec. cable length on the reel ? Midway feed-point cuts the length of cable needed in half. Operating hours per day ? hours 13. -trolley Main travel Slewing Luffing Mark with* any motor that may be in simultaneous operation.19 12 Questionnaire of VAHLE Cable Reels To our nearest local VAHLE-agency: Customer: Adress: Attention of: Date: Crane 1 Motor data Power kW/HP Current Amps Crane 2 Duty factor % Power kW/HP Hoist motor Auxiliary hoist Travel motor .main-trolley Travel motor . Additional Comments: 26 Current Amps Crane 3 Duty factor % Power kW/HP Current Amps Duty factor % .aux. 27 .19 12 Notes In accordance with our company’s policy of continued improvement. we reserve the right to amend specifications and details at any time. 003140 QM OH) Catalog No.de • e-mail: postmaster@vahle. KG • WESTICKER STRASSE 52 • D 59174 KAMEN/GERMANY • TEL.de • FAX (+49) 23 07/70 44 44 .Catalog No. 9a/E 2005 MANAGEMENTSYSTEM DQS certified in accordance with DIN EN ISO 9001:2000 OHSAS 18001 (Reg. (+49) 23 07/70 40 Internet: www. 1a 1b 2a 2b 2c 3a 4a 4b 4c 4d 4e 5 6 7 8a 8 bF 8 bR 8c 8L 9a 9c 9d 9e 9f 10 0107 · Printed in Germany · 2005-1836 · 1250 · DS · 8/05 Copperhead Conductor Systems Battery Charging Systems Insulated Conductor Systems U 10 Insulated Conductor Systems U 20 – U 30 – U 40 Insulated Conductor Systems U 15 – U 25 – U 35 Aluminium Enclosed Conductor Systems LSV – LSVG Powerail Enclosed Conductor Systems KBSL – KSL – KSLT Powerail Enclosed Conductor Systems VKS – VKL Powerail Enclosed Conductor System MKLD – MKLF – MKLS Powerail Enclosed Conductor System KS–10 Powerail Enclosed Conductor System KBH Heavy Enclosed Conductor Systems Trolley Wire and Accessories Cable Tenders Cable Carriers for -tracks Cable Carriers for Flatform Cable on -beams Cable Carriers for Round Cable on -beams Cable Carriers for -tracks Conductor Cables and Fittings Spring Operated Cable Reels VAHLE POWERCOM® – Data Transmission Systems CPS® – Contactless Power Supply SMG – Slotted Microwave Guide WCS – Position Encoding System Motor Powered Cable Reels PAUL VAHLE GMBH & CO.vahle. no.