Trouble Shooting BlueCool

Luft-Heizgeräte03/2003 Marine Air Conditioning Systems Fresh-Air Units Operation Settings Trouble Shooting BlueCool Classic BlueCool Premium Improper installation or repair of Webasto heating and cooling systems can cause fire or the leakage of deadly carbon monoxide leading to serious injury or death. To install and repair Webasto heating and cooling systems you need to have completed a Webasto training course and have the appropriate technical documentation, special tools and special equipment. Only genuine Webasto parts may be used. See also Webasto air and water heaters accessories catalogue. NEVER try to install or repair Webasto heating or cooling systems if you have not completed a Webasto training course, you do not have the necessary technical skills and you do not have the technical documentation, tools and equipment available to ensure that you can complete the installation and repair work properly. ALWAYS carefully follow Webasto installation and repair instructions and heed all WARNINGS. Webasto rejects any liability for problems and damage caused by the system being installed by untrained personnel. CONTENTS CONTENTS 1 Digital Control Panel operation and settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.1 1.2 1.3 2 Operating and programming level 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Entering programming menu level 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Entering programming menu level 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Programming Premium Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.1 2.2 2.3 Programming level 2, Premium Card TECC 4.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Programming level 3 at 29 °C, Premium Card TECC 4.25 . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Programming level 3 at 15 °C, Premium Card TECC 4.25 . . . . . . . . . . . . . . . . . . . . . . . . . 10 3 Programming Classic Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3.1 3.2 3.3 Programming level 2, Classic Card TCC 5.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Programming level 3 at 29 °C, Classic Card TCC 5.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Programming level 3 at 15 °C, Classic Card TCC 5.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 4 Programming Cabin Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4.1 4.2 Cabin Card 6.25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 CAB V3 Card MTH2/PLANA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 5 Programming Fresh-Air. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 Digital Display Fresh-Air Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Start-up Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Cycle Determination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Blower Speed Regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Access Code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Visual Error Codes - Digital Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Programming Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Cabin Card 6.25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 CAB V3 Card MTH2/PLANA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 6 Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 6.1 6.2 Failure codes and trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 7 Controller Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 7.1 7.2 7.3 Classic / Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Premium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Air handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 CONTENTS 8 Electrical diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 8.10 8.11 8.12 8.13 8.14 8.15 8.16 8.17 8.18 9 10 11 Classic / Select TCC V3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Classic / Select TCC V3 WB200 Pump Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Classic / Select, multiple units at one pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Select, blower speed controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Premium TECC V3, 1 and 2 compressors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Premium TECC V3, add-on 3 and 4 compressors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Premium, compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Premium TECC V3 with external heater. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Premium TECC V3 with calorifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Premium TECC V2, 1 compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Premium TECC V2, add-on 3 and 4 compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Premium, MTH mechanical thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Premium, CAB V3 controller card + MTH2 thermostat + 3-way valve. . . . . . . . . . . . . . . . . Premium, CAB V3 controller card + Plana thermostat + 3-way valve . . . . . . . . . . . . . . . . . Premium, CAB V3 controller card + Digital Display Panel + 3-way valve . . . . . . . . . . . . . . . Premium, Silent 5-speed for Compact and Slimline air handlers. . . . . . . . . . . . . . . . . . . . . Premium, convert Danfoss into Lizhan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fresh-Air units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Blowers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 BlueCool Unit Performance Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 for blower setting. shows CODE. controller will restart within 60 seconds.1 Digital Control Panel operation and settings Operating and programming level 1 Cool cycle mode Read-out (0) Automatic mode Heat cycle mode On / Off Chiller Control Cool Auto Heat Cool cycle mode Automatic operation Heat cycle mode On / Off Read-out Higher values (Sun) Higher values Function (F) Lower values (Snow flake) Blower speed Set-up / programming Blower speed Lower values ON Push 1x. Push 1x will show actual setpoint. Depending on controller setting unit will start in cooling or heating mode. finally the room temperature will appear. OFF MEMO(NENO) RETURN FUNCTION NEXT LINE DOWN BLOWER SPEED UP Push 1x.. when these are solved. see trouble shooting. 6 . display will show ON. or enter CODE by pushing up or down key. Shows actual blower speed setting. When the same failure occurs 6 times within 30 minutes the unit will stop completely without restart. shows b.. enter code for access programming level 2. Push 1x. Push 1x. shows E. for coil or water temperature. Air-blower or chilled water pump (Premium only) will start. to memorise new settings during programming. Failure code A01 has a time delay of approximately 40 seconds to avoid cut-out during start-up. display will return to room temperature when programming. or H. LEDs will flash in the display until cause is solved. After INIT. Push 1x will show actual setpoint.Digital Control Panel operation and settings 1 1. bA automatic control or b1-b5 manual. Push 1x. Push 1x. During first start-up display will also flash the current frequency (50H = 50 Hz). In case error codes appear. Push 3x.. unit and display will automatically shut-off when running. (Default=64) Classic/Select only Change b. adjustable by up or down. for next line and memorise new setting. Push 2x. The counter is reset after 5 minutes of compressor operation. again to raise setpoint.. again to lower setpoint. During operation failure codes might appear on the display (see troubleshooting). 7 . • To leave this menu push ON/OFF. • Push UP and DOWN simultaneously till display lights up. push FUNCTION when unit is in operation till CODE appears in the display. • Set security CODE by pushing UP or DOWN and confirm with FUNCTION (Default = 64). • To leave this menu push ON/OFF.Digital Control Panel operation and settings 1. • In case security CODE is not activated you will have direct access. • Set security CODE when activated by pushing UP or DOWN and confirm with FUNCTION (Default = 64). • Scroll through settings by pushing FUNCTION. • Scroll through settings by pushing FUNCTION. 1. MEMO will be shown shortly and new settings will be memorised.2 Entering programming menu level 2 • When security CODE is activated.3 Entering programming menu level 3 • Set setpoint temperature on 15 °C or 29 °C and switch off the controller. values can be set by UP or DOWN keys and confirmed by FUNCTION for next line. MEMO will be shown shortly and new settings will be memorised. values can be set by UP or DOWN keys and confirmed by FUNCTION for next line. 25 Setting Selection of blower speed Water temperature Selection of function mode Cool Only Heat Only Automatic cooling/heating with reverse cycle Automatic cooling/heating with external heater Heat Only with external heater U 1C 2C 3C 4C P L 1L 2L 3L 4L d Reading of voltage supply Choice compressor 1 ON/OFF Choice compressor 2 ON/OFF Choice compressor 3 ON/OFF Choice compressor 4 ON/OFF Priority order for compressors 1-4 Time delay between compressor starts 1-4 Switch off temperature delay for compressor 1 Switch off temperature delay for compressor 2 Switch off temperature delay for compressor 3 Switch off temperature delay for compressor 4 Dehumidification cycle when system turned off (0 = non active. 3 = 3 cycles per 24h) Time to display table F Choice of chilled water temperature sensor outlet or inlet Temperature difference between compressor starts Max temperature difference between chilled water outlet and inlet 1 1 1 1 123 9 0 0 0 0 0 1 0 0 0 0 0 9 55 55 55 55 3 seconds 1/10° 1/10° 1/10° 1/10° 3 F1 F2 F3 F4 F5 0 0 0 0 0 1 1 1 1 Volt C5 use 1 5 Default A Min 0 Max A Unit Display b H F t S c E 1 1 15 80 1 0 0 10 12 2 99 99 20 sec.1 Programming Premium Unit Programming level 2. 1/10° 1/10° 8 . Premium Card TECC 4. 2 = 2 cycles per 24h .Programming Premium Unit 2 2. 1 = 1 cycle per 24h. Premium Card TECC 4.25 Setting Lower cut-out value in cool mode for chilled water temperature outlet Cut-in value in cool mode for chilled water temperature outlet Higher cut-out value in heat mode for chilled water temperature outlet Cut-in value in heat mode for chilled water temperature outlet Calibration chilled water temperature Time for display standby Calibration of chilled water temperature inlet Calibration of air temperature Calibration of voltage under 50 Hz Select function of relais Operating as staging relay Controlling 3 way valve air handler by TECC card Alarm indication Cycle indication A b c d E F Calibration of voltage under 60 Hz Program Version Lower cut-out value in cool mode for chilled water temperature inlet Cut-in value in cool mode for chilled water temperature inlet Higher cut-out value in heat mode for chilled water temperature inlet Cut-in value in heat mode for chilled water temperature inlet Default 4 7 40 37 0 15 0 0 0 0 0 1 2 3 -10 4.2* 6 9 40 37 0 2 30 27 15 18 49 52 ° ° ° ° For C5 use -30 50 Min 0 2 30 27 -55 5 -55 -55 -30 0 Max 15 18 49 52 55 99 55 55 50 3 Unit ° ° ° ° 1/10° minutes 1/10° 1/10° Display 0 1 2 3 4 5 6 7 8 9 9 .2 Programming level 3 at 29 °C.Programming Premium Unit 2. no faults. C1 + R1 closed at cool cycle (F1. C1 + R1 closed at system block. A02. F3.3 Programming level 3 at 15 °C. 3 4 5 6 7 8 9 A b C D E Choice of thermostatic regulation or permanent ventilation Choice of internal/external air temperature sensor Choice of temperature reading in °C or °F Calibration of blower speed 5 Calibration of blower speed 4 Calibration of blower speed 3 Calibration of blower speed 2 Calibration of blower speed 1 Access code for programming levels Duration of heat cycle in dehumidification mode Duration of cool cycle in dehumidification mode Delay before first start 0 0 0 70 40 35 29 23 0 1 1 1 Default 195 0 0 Min 160 0 0 Max 210 1 1 Unit Volt Display 0 1 2 0 for C5 0 0 0 1 1 1 1 1 0 1 1 1 1 1 1 70 70 70 70 70 99 99 99 20 minutes minutes seconds 10 . system block/ failures.) C1 + R1 closed.25 Setting Cut-out value for low voltage Remote control activated/deactivated Choice of small relay setting indicating heat/cool cycle 0 = C1 + T1 closed at heat cycle (F4. 00 Chiller 1 = For fault messages.Programming Premium Unit 2. system block (A01. C1 + T1 closed. A09 etc. F4). F5). Premium Card TECC 4. 1 Programming Classic Unit Programming level 2. 1 = 1 cycle per 24h. 3 = 3 cycles per 24h) Time to display table F 1 0 Default A 3 Min 0 1 0 0 0 1 3 Max A 5 Volt Unit Display b F U 1C d t 5 1 5 20 sec. Classic Card TCC 5. 2 = 2 cycles per 24h .2 Programming level 3 at 29 °C.Programming Classic Unit 3 3.25 Setting Lower cut-out value in cool mode for evaporator temperature Cut-in value in cool mode for evaporator temperature Higher cut-out value in heat mode for evaporator temperature Cut-in value in heat mode for evaporator temperature Calibration evaporator temperature Time for display standby Time delay for first compressor start Calibration of air temperature Calibration of voltage under 50 Hz Time delay for compressor restart after end of cycle cut-out Calibration of voltage under 60 Hz Program version Mode choice for pump exit Minimum voltage for pump exit Maximum voltage for pump exit Mode choice for water valve exit Default 0 7 45 38 0 15 1 0 0 2 0 v5.25 Setting Selection of blower speed Selection of function mode Reading of voltage supply Choice compressor 1 ON/OFF Dehumidification cycle when system turned off (0 = non active. Classic Card TCC 5.2* 0 12 18 1 0 12 12 0 1 18 18 1 Volt Volt Min -4 2 30 27 -55 5 1 -55 -30 1 -30 Max 15 18 50 47 55 99 20 55 50 99 50 minutes Unit ° ° ° ° 1/10° minutes seconds 1/10° Display 0 1 2 3 4 5 6 7 8 9 A B C D E F 11 . 3. Classic Card TCC 5.25 Setting Cut-out value for low voltage Remote control activated/deactivated Choice of blower type 0 = blower speed regulated 1 = blower speed uninterrupted Choice of thermostatic regulation or permanent ventilation Choice of internal/external air temperature sensor Choice of temperature reading in °C or °F 0 = °C.3 Programming level 3 at 15 °C.Programming Classic Unit 3. 1 = °F Calibration of blower speed 5 Calibration of blower speed 4 Calibration of blower speed 3 Calibration of blower speed 2 Calibration of blower speed 1 Access code for programming levels Duration of heat cycle in dehumidification mode Duration of cool cycle in dehumidification mode Default 195 0 1 Min 160 0 0 Max 210 1 1 Unit Volt Display 0 1 2 3 4 5 6 7 8 9 A b C D 1 0 0 70 40 35 29 23 64 1 1 0 0 0 1 1 1 1 1 0 1 1 1 1 1 70 70 70 70 70 99 99 99 minutes minutes 12 . Cabin Card 6.Programming Cabin Controls 4 4.1.2 Programming level 3 at 29 °C. Cabin Card 6.25 4.1 Programming Cabin Controls Cabin Card 6.1.3 Programming level 3 at 15 °C. 3 = 3 cycles per 24h) Time to display table F 1 0 1 0 3 3 Default A Min 0 Max A Unit t 1 1 5 20 sec.25 Display 1 2 3 4 5 6 7 8 9 A b C D Setting Remote control activated/deactivated Choice of blower type Choice of thermostatic regulation or permanent ventilation Choice of internal/external air temperature sensor Choice of temperature reading in °C or °F 0 = °C.1 Setting Display b H F d Setting Selection of blower speed Water temperature Selection of function mode Dehumidification cycle when system turned off (0 = non active.1. 1 = °F Calibration of blower speed 5 Calibration of blower speed 4 Calibration of blower speed 3 Calibration of blower speed 2 Calibration of blower speed 1 Access code for programming levels Duration of heat cycle in dehumidification mode Duration of cool cycle in dehumidification mode Default 0 1 0 0 0 70 40 35 29 23 0 1 1 Min 0 0 0 0 0 1 1 1 1 1 0 1 1 Max 1 2 1 1 1 70 70 70 70 70 99 99 99 minutes minutes Unit 13 .2* Min -55 5 1 -55 Max 55 99 20 55 1/10° Unit 1/10° seconds 4. 1 = 1 cycle per 24h. 4.25 Display 4 5 6 7 b Setting Calibration chilled water temperature Time for display standby Time delay for first start Calibration of air temperature Program version Default 0 15 5 0 v6. 2 = 2 cycles per 24h . .2 CAB V3 Card MTH2/PLANA Version CAB 9..Programming Cabin Controls 4.03 Display SP tF 1 2 3 Setting Speed Position selector switch 00 = blower off Setting fan speed level 1 (low) Setting fan speed level 2 Setting fan speed level 3 (high) Default SP. (0/1/2/3) 01 23 35 70 Air Handler • • • • • 14 . 15 .6 = chilled water temp.2 Start-up Procedures When starting up the Fresh-Air control the Fresh-air blowers will operate at the lowest possible speed setting to draw down the air-out temperature as quickly as possible to the reference set-point and to eliminate accumulated moisture in the air-ducting. read-out U232 = AC voltage input reading 5.Programming procedures. Basically the end-user sets a differential between the outside air temperature and the air temperature he wants to introduce into the vessel. There is also a ceiling limit which can be programmed separetly to avoid that the freshair temperature becomes too cold and uncomfortable during night operation when outside temperatures drops too low. After the start-up period the Fresh-Air blower speed will resume operation at the speed setting as initially programmed.Programming Fresh-Air 5 Programming Fresh-Air The <F> key also gives access to such parameters as: – reheat 1/2 on/off – time delay between Fresh-Air Blower start and Extraction Blower start-up – differential between Reheat 1/2 cut-in and reference setpoint. read-out E 35. Speed setting of the Fresh-Air and Extraction Air blowers can be different so as to obtain the desired over-pressure in the vessel. Push <F> key to obtain (examples): 2) 3) 4) 5) 6) 2b 3 = Extraction Blower setting 1b 3 = Fresh-Air blower setting H 9.2 = outside air temp. It also allows humidity control. Cool cycle mode Automatic operation Heat cycle mode On / Off Read-out (0) Higher values (Sun) Function (F) Lower values (Snow flake) Blower speed 5. See also page 2 . The Fresh-Air controller cards allows the end-user to precisely control the fresh-air temperature introduced into the different volumes of the vessel.1 Digital Display Fresh-Air Control The Fresh-Air Control display will give the following immediate read-outs : 1) Normal Read-out: Air-out temperature after treatment. 16 .i. Factory settings are as following: Lower ceiling : 18 °C Higher ceiling : 20 °C This means that below 18 °C chilled water temperature the fresh-air controller considers that cool cycle operation is required. Line 2 . As already explained blower speed can be set in a differential way between the Fresh-Air blowers (1b) and the Extraction Blowers (2b).Fresh-Air Control .Fresh-Air Control . above 20 °C the controller switches to heat cycle operation. Once an access code is validated. No more re-starts will be attempted and the user will have to re-set the system by pushing the ON/OFF switch or by temporarily cutting out the AC supply to the system.i. Line 0 .e.6 Visual Error Codes .5° Reheat 1 cuts out at 24° . This choice can be made in programming mode (sun key . 5. 5.4 Blower Speed Regulation The following malfunctions will be displayed directly on the digital display by a code and will be followed by a system halt.cuts in at 22° Heating Coil 3 way valve cuts out at 24° and cuts in again at 22° Outside air temperature 5°C Differential = 18 °C .code <b>). 60 seconds and then a re-start is attempted.3 Cycle Determination Example of operating window setting .Heat Cycle Reheat 2 cuts out at 22° .Digital Display 5. reference setpoint will always be 20 °C or higher Example of operating window setting . Between 18 °C and 20 °C the controllers suspends controlling activity and waits to see which cycle is definitely adopted. reference setpoint will always be 24 °C or lower Here-above drawings explain the operating window with the associated setpoints and reheat differentials.5 Access Code The end-user can deny access to all program settings by introducing an access code (see page 8 .Programming Fresh-Air 5.5°C 22°C 24°C Reference Setpoint Reference Setpoint Ceiling Limit = 24° .Cool Cycle Reference Setpoint Reheat 2 cuts in at 20° . The switching temperature is determines by the programming lines 3 and 4 (snow key).Prog. the system will be stopped completely and the error-code will become steady. The choice between heat cycle and cool cycle is done automatically by the controller card depending on the chilled water temperature as recorded by the controller card.line 9). the digital panel will show <Code> if the end-user tries to access other functions then blower speed or set-point.Prog.Sun Key Reference Setpoint Ceiling Limit = 20° .cuts out at 22° Cooling Coil 3 way valve cuts out at 20° and cuts in again at 22° Reheat 1 cuts in at 22° .Sun Key 21.cuts out at 24° Outside air temperature 20°C 22°C 24°C 35°C Differential = 16 °C .e. To gain full access push the sun key to reach the code number as programmed and push the <F> key again to gain access to full program settings. If for more than 30 minutes the same malfunction occurs.cuts in at 21. Blower speed and setpoints always remain accessible. Whenever any of these codes appear the system is stopped for approx. In addition the Fresh-Air blowers can be set manually on a fixed speed without any reference to the chilled water temperature and/or outside/inside air temperatures or start-up procedure. 0 = air-out (after treatment) temperature calibration.0 = temperature differential reheat N° 1 operation as measured from reference setpoint (2.0 = outside air temperature sensor calibration. Max = 35 °C . 2L2. t 1 = number of minutes before display switches back to airout temperature read-out after the <F> key is used. 5 15 = number of minutes before the Digital Display switches into sleep mode.max. Max = 25 °C . then push Sun Key for 3 seconds. 2r01 = reheat N° 2 activated. Mini = 10° . Mini = 10° . 0 = manual speed regardless of all operating procedures. 3 24 = max.5 = temperature differential reheat N° 2 operation as measured from reference setpoint (2. d 0 = number of dehumidifying cycles per 24 Hours (if such cycle is programmed in absence . Max.9 to +9. 4 0. You will now enter Sun Key programming mode as following: 0 16 = temperature differential in °C for cool cycle operation. a 00 = AC voltage reading calibration .9 °C). L 09 = time delay between 1b (Fresh-air blower) and 2b (Extraction blowers) in seconds.0 °C). = 99 minutes.5 manual speeds can be programmed .5 °C). first switch off Display by on/off key.absent or defective external air sensor <A10> . 1r01 = reheat N° 1 activated. <A09> . higher ceiling for reference setpoint heat cycle. 2r00 = reheat N° 2 on standby.last setting is memorized.absent or defective chilled water sensor Code A02 : Check the straps on HP/BP connectors 1 20 = max lower ceiling of reference setpoint cool cycle. read out calibration chilled water sensor (from -9.5 manual speeds can be programmed .60 Hz B) Programming through Sun Key To enter this programming mode. 2 18 = temperature differential in °C for heat cycle operation. = 35 °C. 9 01 = choice between normal procedure Fresh-Air blower operation of manual fixed speed. 8 00 = AC voltage reading calibration 50 Hz.Programming Fresh-Air List of error-codes and nature of malfunction: Code <AAA> : Persistent low voltage (voltage below 185 V) for more than 5 seconds.7 Programming Parameters Three levels of programming parameters are available to the end user: A) through <F> (Function) key 2b 3 = Extraction blower(s) . 5. 1b 3 = Fresh-Air blowers . 6 0. 7 0. 1r00 = reheat N°1 on standby. 1L2.absent or defective treated air sensor <EEEE> .last setting is memorized.see programming by snow key).mini = 10 °C.mini = 5 °C.0 = temp.max = 30 °C. 17 . first switch off Display by on/off key. 18 . then push Snow Key for 3 seconds. 1 1 = infrared remote control enabled. You will now enter Snow Key programming mode as following: 0185 = AC voltage low safety cut-out (185 V) 1 0 = infrared remote control disabled.Programming Fresh-Air C) Programming through Snow Key To enter this programming mode. 2 1 = type of blower used: 0 = standard centrifugal 1 = cross-flow 3 18 = lower ceiling switch-over window between cool and heat cycle (18°) 4 20 = higher ceiling switch-over window between cool and heat cycle (20°) 5 00 = Temperature read-out in Celsius or Fahrenheit 0 = Celsius 1 = Fahrenheit 6 70 = calibration blower speed N° 5 7 40 = calibration blower speed N° 4 8 29 = calibration blower speed N° 3 9 29 = calibration blower speed N° 2 a 23 = calibration blower speed N° 1 b 64 = programming access code-locked 00 = no access code required 01 to 99 = access code required c 01 = duration of dehumidifying heat cycle in minutes d 01 = duration of dehumidifying cool cycle in minutes. 1 = °F Calibration of blower speed 5 Calibration of blower speed 4 Calibration of blower speed 3 Calibration of blower speed 2 Calibration of blower speed 1 Access code for programming levels Duration of heat cycle in dehumidification mode Duration of cool cycle in dehumidification mode Default 0 1 0 0 0 70 40 35 29 23 0 1 1 Min 0 0 0 0 0 1 1 1 1 1 0 1 1 Max 1 2 1 1 1 70 70 70 70 70 99 99 99 minutes minutes Unit 19 .2 Programming level 3 at 29 °C.2* Min -55 5 1 -55 Max 55 99 20 55 1/10° Unit 1/10° seconds 5. 2 = 2 cycles per 24h . 5.8 Cabin Card 6.25 Display 1 2 3 4 5 6 7 8 9 A b C D Setting Remote control activated/deactivated Choice of blower type Choice of thermostatic regulation or permanent ventilation Choice of internal/external air temperature sensor Choice of temperature reading in °C or °F 0 = °C.3 Programming level 3 at 15 °C. 3 = 3 cycles per 24h) Time to display table F 1 0 1 0 3 3 Default A Min 0 Max A Unit t 1 1 5 20 sec.25 5.8. Cabin Card 6.8.1 Setting Display b H F d Setting Selection of blower speed Water temperature Selection of function mode Dehumidification cycle when system turned off (0 = non active.Programming Fresh-Air 5. Cabin Card 6.25 Display 4 5 6 7 b Setting Calibration chilled water temperature Time for display standby Time delay for first start Calibration of air temperature Program version Default 0 15 5 0 v6. 1 = 1 cycle per 24h.8. .. (0/1/2/3) 01 23 35 70 Air Handler • • • • • 20 .03 Display SP tF 1 2 3 Setting Speed Position selector switch 00 = blower off Setting fan speed level 1 (low) Setting fan speed level 2 Setting fan speed level 3 (high) Default SP.9 CAB V3 Card MTH2/PLANA Version CAB 9.Programming Fresh-Air 5. Refrigerant leak check. COOLING MODE: . Check water or air flow. Power supply was over 5 sec lower than controller setting.Insufficient seawater flow or seawater to cold. Don't set below 195 V to avoid damages to the compressor or to expire warranty.000 BTU V= 18 l/min).000 BTU) 15 .24 bar Defective pressure sensor or open/short Check sensor and wiring. Check discharge water volume.250 PSI / 24 . on Schrader if necessary. . Probably caused by long length power supply cable or overload. ΔT evaporator in/out minimum 4K. Replace sensor circuit. check pump operation.Air lock in chilled water circuit (Premium) or broken circulation pump. HEATING MODE: . Check discharge water volume.35 PSI / 1 . Clean strainer and bleed sea-water circuit. . Improve power supply. ΔT in/out minimum 4K. Check wiring or replace pressure sensor on Schrader valve.2. A02 High pressure cut-out compressor 1 350 .Air lock in water circuit (Premium) or broken circulation pump.Blocked sea-water strainer or not primed.17. Check water or air-flow.4 bar Lack of refrigerant. V= 8 l/min (or > 30. default 195 V. ΔT evaporator in/out minimum 4K. Bleed chilled water system or check pomp operation. . COOLING MODE: . HEATING MODE: . See A01 A03 Low pressure cut-out compressor 2 (Premium only) High pressure cut-out compressor 2 (Premium only) Low pressure cut-out compressor 3 (Premium only) High pressure cut-out compressor 3 (Premium only) See A01 A04 See A02 See A02 A05 See A01 See A01 A06 See A02 See A02 21 .000 BTU V= 18 l/min). Clean strainer and bleed seawater circuit.Insufficient evaporator water flow (Premium) or air flow (Classic). V= 8 l/min (or > 30. .1 Trouble Shooting Failure codes and trouble shooting Possible cause Low voltage cut-out. Bleed Premium water system. Solution Check setting. When T seawater < 4 °C: preheating necessary.Trouble Shooting 6 6.Blocked seawater strainer or not primed. Defective pressure sensor or open/short circuit.Insufficient seawater cooling or defective circulation pump. Failure Description code AAA Low Voltage A01 Low pressure cut-out compressor 1 (Classic > 20.Insufficient evaporator water flow (Premium) or air flow (Classic). open/short circuit. sensor. Code <tA11> visible in the display instead of evaporator coil temperature. to internal sensor first to determine failure. Blower operation from TECC card or cabin controller impossible. panel or controller card. Check controller settings. IN/OUT above limit (Premium only). open/short circuit. evaporator sensor (Classic) or Water infiltration (condense) can cause a open/short circuit. Blower fan will start and blinking error code bA11 will disappear automatically. Premium RT1 burnt) Broken electronic relay (TRIAC) Replace defective TRIAC or printboard (operation of TRIAC can easily be tested with a 40 W light bulb). should be programmed active. EA11 ΔT between chilled water Insufficient evaporator water flow. ΔT evaporator in/out minimum 4K. 2 and 3). see 29 °C settings line F. open/short circuit or replace printboard. system block. Printboard damaged by high voltage (for Replace printboard. Replace defective cable. controller setting. no complete system halt. number of compressors. Press <F> key (5) to read out evaporator coil temperature or code <tA11> (F key line E). Automatic down in heat mode. 22 . Possible cause See A01 Solution See A01 A08 See A02 See A02 A09 Broken internal or external temperature Replace sensor or controller. Defective wiring. restart. C01=ON C00=OFF Fan standby. n/a No output on printboard. read-out derivation or erratic functioning before an error code occurred. init Initialization procedure or Setting DIP switches not according to the Check setting DIP switches. deicing) or Thigh (in heat mode) limit exceeded. not present or In case of external sensor try to reprogram programmed wrong. Run compressor/unit for a certain time to reach required discharge temperature. Check control panel controller cable and connections. Defective fuse or open/short circuit on specific circuit. Defective water temperature sensor Check wiring or replace sensor. A10 CA11 All compressors manually Compressor(s) programmed not active in Check settings. Check controller settings to be set default (29 °C line 0. Repair or replace fuse. Compressor stopped to defrost or to cool Compressor exceeded limits. Check water flow. (Premium). 1.Trouble Shooting Failure Description code A07 Low pressure cut-out compressor 4 (Premium only) High pressure cut-out compressor 4 (Premium only) Cabin temperature sensor failure (internal and external) Evaporator temperature sensor failure. Bleed water system or check pump operation. bA11 tA11 Tlow (in cool mode. Discharge temperature higher than set point on cooling or lower on heating. At least one compressor off. Check if blower setting is not at B0. n/a Pumps running continuously. Compressor starts or stops continuously. replace defective OLP. Check fan by testing with direct current on fan. open/short circuit or replace print board. Lack of chilled water. n/a 23 . ambient temperature. Technical Memo available. Lack of refrigerant. filthy or blocked circulation. Check for interference by direct sunlight. pump 2 (chilled water). (Drier. Replace defective sensor. at least one compressor should be programmed active. capillary or expansion valve). operate pumps a small leaking current from the printboard may operate the relay continuously. Intervention by a refrigerant specialist might be necessary. Bad compressor. To be determined by a refrigerant specialist. n/a n/a No or insufficient cooling Bad air flow or water flow. Blocked refrigerant circuit. Technical Memo available. Replace fan if still not running.BA. Calibrate sensor. Repair or replace fuse. Put blower setting to B1 . Compressor not running. Blower not running. Compressor settings incorrect. Compressor overload or broken Overload Wait a certain time to cool down or Protector (OLP) on top of the compressor. repair if necessary and charge required amount of refrigerant. Defective fuse or open/short circuit on specific circuit. Oil lock. Operate the unit in heat cycle. Lack of refrigerant mostly recognized by a low static pressure before start-up and non-fluctuating LP associated with a low HP pressure reading. Check for refrigerant leaks. C01=ON C00=OFF n/a Seawater pump(s) running directly after power up controller. Remove R56 + C24 and/or R57 + C27 When additional relays are used to from the printboard.Trouble Shooting Failure Description code n/a Possible cause Solution Repair wiring or replace defective compressor. Check for leaks in water system. n/a Inaccurate temperature Temperature sensor not installed on the right position. heat radiation from components near to the sensor. Check settings. or heating performance. Wiring pump 1 (seawater) mixed-up with Check wiring. Broken compressor or open/short circuit compressor wiring. Ensure air or water flow (see A01 and/or A02). interference by read-out of room / environment or read-out deviation. To be determined by a refrigerant specialist. water temperature (premium) or evaporator temperature (classic). 2.e. if there is still a LRA blockage replace the run capacitor. Start attempts will result in cutout by overload protection. Faulty start capacitors will give excessive voltage drops on start-up and/or when running.2 Start capacitor A start capacitor is installed to offset the wave signal frequency during start-up. the windings are damaged and the motor or compressor should be replaced. the rotor will block on LRA (locked rotor amperage) and refuses to start running.Trouble Shooting 6. the electronic device that interfaces the micro-processor with the power Triac).2.2. Use only slow-blow fuses as replacement for all controllers! 6. 6. Replacing a TRIAC BTA26 can be done easily by unwelding and replaced at low cost. repeated failed starts and ingnored verload cut-outs will eventually lead to complete motor failures instead of a simple capacitor replacement. All TRIACS are protected by slow fuses except the main compressor outlets COMP1 and COMP2. OPTOCOUPLER failures are more wise to return to the factory for repair and testing. 4) Re-connect the start capacitor and test again to see if start-up and running is normal.2. Before replacing a card make sure that the amperage draw on the AC-output is in relation to the operation conditions shown as I [A] in the tabel with capacitors. continuously AC output present on the connector. TRIAC failures can cause electrical problems. Replace start capacitor if necessary. When the run capacitor fails.4 Trouble shooting controller cards The AC-output of a controller card is done through electronic relays also called TRIACS mounted against an heatsink for cooling. 3) If the motor/compressor attempts to start after a capacitor replacement and runs apparently normal. 1) When there is a presumption of a broken run capacitor first disable one of the wires of the start capacitor when applied. 6.1 Run capacitor A run capacitor is installed to offset the magnetic field in the stator windings of a electric motor. check the running amps to see if there are no damages to the motor windings. When there is a presumption of a TRIAC failure first check the protective fuses to be OK. Start capacitor failures will most likely cause excessive voltage drops on startup and/or when running. When the amp read-out is fare above normal. a) a TRIAC remains open. repeated failed start-ups and ignored overload cut-outs will eventually lead to motor failures instead of a simple capacitor replacement.3 Trouble shooting capacitors Broken capacitors will cause a rotor blockage on LRA. 24 . no active current on the AC outlet connector. b) a TRIAC remains closed. To test the AC output of a TRIAC on a outlet connector is important to test this with a electronic ballast such as a 40 Watt light-bulb for example. therefore to be available on stock. TRIAC failures are more likely as a OPTO-COUPLER failure (I. Only when necessary a complete controller card can be replaced. Start attempts will result in cut-out by overload protection.2 Capacitors 6. 2) Try to start the motor/compressor again. Capacitor failures will lock the rotor on LRA (locked rotor amperage) and refuses to start running a electric motor. allowing a rotor only to turn slowly or cause excessive voltage drops. An electronic volt/multi-meter is not adequate to test because a TRIAC is generally allowed to leak current to deceive a electronic meter. TECC Controller V3.3 A F3 Valve 3.15 A Dipswitch settings V2 series CPAC .TCC Controller V2 < 2004 CPAC .TCC Controller V3 2004 > 7.1 2006 > 3 and 4 compressors 25 .15 A Dipswitch settings V2 series 1 and 2 compressors Chiller .15 A F4 Pump 1 SW 3.2 Premium WBCL000864 Fuses V2 series Fuses V3 series: F1 Print board 315 mA F2 Fan 6.15 A F4 Fan 3.Controller Cards 7 7.1 Controller Cards Classic / Select Fuses V2 series WBCL000828 Fuses V3 series: F1 Print board 315 mA F2 Pump 3.15 A F5 Pump 2 CW 3.TECC Controller V2 < 2006 Chiller .15 A F3 Valve 3. 2 2006 > Fuses V3 models: F1 Print board 315 mA F2 Fan 6.CAB Controller V3.2006 Air handler .1 2005 .3 A 26 .Controller Cards 7.CAB Controller V3.3 Air handler WBCL000860 Air handler .CAB Controller V2 < 2005 Air handler . valve gr ge Capacitor and resistor pump *) Cable colours bl br ge gn gr rt sw ws blue brown yellow green grey red black white *) In case a relay is used.15A F4 pump 1 SW 3.8 8.15 A Electrical diagrams 27 .000 BTU and more) 115/230V AC switch board br bl sw Run capacitor Capacitor and resistor pump *) Electrical diagrams Classic / Select TCC V3 Blower Display comp External air temp. the controller should be without related capacitor and resistor Fuses: F1 print 315mA (115V 630mA) F2 fan 3.000 BTU and more fan bl br sw gn bl ws ws sw sw rt valve Seawater pump pump 4-way rev. sensor Evaporator temp.15A F3 valve 3.1 br bl br bl Start capacitor (only for 16. sensor Pressure switches LP only for 16. sensor Evaporator temp. line <c> must be set at 01 .comp valve fan pump 28 Display External air temp.2 Electrical diagrams bl TCC pump outlet br Classic / Select TCC V3 WB200 Pump Kit Seawater pump FUSE / VOLTAGE SETTING: Cable colours bl br blue brown IMPORTANT For proper operation TCC controller settings at setpoint 29 °C. sensor 8. 8. multiple units at one pump TCC pump outlet unit 2 TCC pump outlet unit 3 TCC pump outlet unit 4 IMPORTANT The TCC controller card of each unit should be without capacitor and resistor at the related output.3 115/230V AC switch board Common seawater pump TCC pump outlet unit 1 Classic / Select. Remove if necessary! Electrical diagrams 29 . 4 115/230V AC supply from splitair unit’s electrical box Electrical diagrams GND Select. blower speed controller Splitair blower module Blower electrical terminals .30 Blower speed controller card mounted in grille base 8. valve GE Chilled water pump 4-way rev.15A bl br ge gn gr rt sw ws blue brown yellow green grey red black white *) In case a relay is used.8. sensor Chilled water temp. sensor Not used SW RT Pressure switches Relay Comp.5 115/230V AC switch board SW RT Display External air temp. 2 WS Capacitor and resistor pump 1 *) valve Capacitor and resistor pump 2 *) fan SW GE Seawater pump pump 2 pump 1 4-way rev. 1 and 2 compressors Relay Comp.15A F5 pump 2 CW 3.3A F3 valve 3.15A F4 pump 1 SW 3. the controller should be without related capacitor and resistor Electrical diagrams 31 . 1 Blower pump 2 N fan N valve N pump 1 N Premium TECC V3. valve Cable colours Fuses: F1 PCB 315mA (115V 630mA) F2 fan 6. 6 115/230V AC switch board 4-way rev. valve 1 Display GE Electrical diagrams 4-way rev.15A 4 comp. valve 4 Premium TECC V3. 3 Relay Comp. valve 3 GE bl br ge gn gr rt sw ws blue brown yellow green grey red black white 4-way rev. 4 . 4 3.15A valve 32 GE 8. sensor Not used Cable colours GE 4-way rev. add-on Pressure switches Relay Comp.15A F2 Comp. sensor Chilled water temp. 3 3.15A F4 pump 1 SW 3.valve N Fuses 4 comp add-on: F1 Comp. add-on 3 and 4 compressors SW RT SW RT Fuses TECC V3: F1 PCB 315mA (115V 630mA) F2 fan 6.3A F3 valve 3. valve 2 External air temp.15A F5 pump 2 CW 3. 8.7 Compressor 115/230V 1PH TECC Comp Outlet SW Start Capacitor Run Capacitor Premium. compressors Compressor 115/230V 1PH AC Switch Board Main AC TECC Comp Outlet Cable colours Compressor 208/400V 3PH AC Switch Board bl br sw blue brown black Main AC SW TECC Comp Outlet Electrical diagrams 33 . sensor Not used 8. setpoint 15 °C 2-00 and 29 °C 9-03. heater .15A F4 pump 1 SW 3.3A F3 valve 3. pump 1 valve 34 Display External air temp.15A External heater control Danfoss 3-way valve 230V cool / ext. sensor Chilled water temp.pump 2 N fan N valve N fan pump 2 IMPORTANT For external heater operation set TECC controller at F-04.8 Electrical diagrams 115/230V AC switch board Cable colours bl br gr or blue brown grey orange Premium TECC V3 with external heater pump 1 N Fuses: F1 PCB 315mA (115V 630mA) F2 fan 6.15A F5 pump 2 CW 3. the controller should be without related capacitor and resistor Electrical diagrams 35 . sensor Not used Pressure switches Premium TECC V3 with calorifier Relay Comp. sensor Chilled water temp.8.15A bl br ge gn gr rt sw ws blue brown yellow green grey red black white **) IMPORTANT In case a calorifier is used set TECC controller at setpoint 15 °C 2-00 *) In case a relay is used.15A F4 pump 1 SW 3. valve Clixon / Thermostat Heater element Seawater pump Calorifier **) GR GE pump 2 pump 1 valve Chilled water pump 4-way rev. 2 SW WS fan Capacitor and resistor pump 1 *) Capacitor and resistor pump 2 *) GR GE 4-way rev. valve Cable colours Fuses: F1 PCB 315mA (115V 630mA) F2 fan 6.9 AC switch board SW RT Display SW RT External air temp.3A F3 valve 3. 1 Blower pump 2 N fan N valve N pump 1 N Relay Comp.15A F5 pump 2 CW 3. 10 Premium TECC V2.Electrical diagrams 8. 1 compressor 36 . add-on 3 and 4 compressors 37 .11 Premium TECC V2.Electrical diagrams 8. MTH mechanical thermostat SW Cable colours bl br gn sw blue brown green black .12 Premium.38 115/230V AC Switch Board MTH Thermostat Blower Electrical diagrams 8. 13 Premium. CAB V3 controller card + MTH2 thermostat + 3-way valve Electrical diagrams 39 .15A Cable colours bl br ge gn gr rt sw ws or blue brown yellow green grey red black white orange 8.230V AC switch board Thermostat Display (program only!) CAB V3 3-speed Not used Speed selection switch Blower SW Fan SW 3-way valve 230V Danfoss 3-way valve 230V Fuses: F1 PCB 315mA F2 fan 3. 14 Premium.15A Cable colours bl br ge gn gr rt sw ws or blue brown yellow green grey red black white orange 8. CAB V3 controller card + Plana thermostat + 3-way valve .40 Display (program only!) Electrical diagrams 230V AC switch board Thermostat CAB V3 3-speed Not used Speed selection switch Blower SW Fan SW 3-way valve 230V Danfoss 3-way valve 230V Fuses: F1 PCB 315mA F2 fan 3. sensor Valve Chilled water temp. sensor Heat Fan Danfoss 3-way valve (230V only) SW Blower 3-way valve (230V only) SW 8. CAB V3 controller card + Digital Display Panel + 3-way valve Fuses: F1 PCB 315mA (115V 630mA) F2 fan 3.115/230V AC switch board Heater element Display CAB V3 Digital External air temp.15A Cable colours bl br ge gn gr rt sw ws or blue brown yellow green grey red black white orange Electrical diagrams 41 .15 Premium. WBCL000373B can only pilot the B version silencers and are not backwards compatible.Electrical diagrams 8. 42 .16 Premium. Silent 5-speed for Compact and Slimline air handlers Below diagram is OK for index A silent 5-speed controls For an index B you must set code 2 at15 °C to <2 03> Very important: WBCL000373A can only pilot the A version silencers and are not fowards compatible. Electrical diagrams 8.17 Premium. convert Danfoss into Lizhan 43 . 18 Fresh-Air units Fresh-Air V3 wiring 44 .Electrical diagrams 8. Electrical diagrams 45 . Electrical diagrams 46 . 6 20 30 uF 4.50Twin .32Twin LG-NJ236P Classic16 / Premium 16Mono .72Tri .32Twin LG-QK191C Classic20 / Premium 20Mono .24Twin LG-NK185P Classic16 / Premium 16Mono .5 Cable size [mm2] Compressor type Part number Each compressor Capacitors Classic 5 RM5460HNE Classic 5 RM460GQ84 Classic 6.5 9 2.5 2.5 2.40Twin .5 RM465GQ84 Compressors Classic 7 LG-NK125P Classic 9 LG-NK164P Classic 9 LG-QK125C Classic12 LG-NK185P Classic12 / Premium 12Mono .60Twin .60Tri LG-NJ282P Classic24 / Premium 24Mono .100Qtr LG-NP362P Classic30 / Premium 30Mono .5 6.5 4 9 25 7.4 16 35 uF WBCL000109 WBCL000182 WBCL000184 WBCL000109 WBCL000108 WBCL000183 25 50 uF WBCL000107 4.4 16 35 uF WBCL000109 n/a DST5/HS600 DST5/HS600 DST5/HS600 DST5/HS600 DST5/HS600 DST5/HS600 DST5/HS600 20 45 uF WBCL000108 n/a 3.8 10 25 uF WBCL000181 n/a n/a n/a n/a n/a WBCL000001 WBCL000001 WBCL000001 WBCL000001 WBCL000001 WBCL000001 WBCL000001 16 40 uF WBCL000110 n/a n/a 16 40 uF WBCL000110 n/a n/a 8 20 uF WBCL000180 n/a n/a Fuse [A] RUN Part number START Part number WBCL002260 WBCL002268 WBCL002269 WBCL002261 WBCL002262 WBCL002270 WBCL002263 WBCL002271 WBCL002263 WBCL002264 WBCL002272 WBCL002265 WBCL002266 WBCL002267 230V 1Ph 230V 1Ph 230V 1Ph 115V 1 Ph 230V 1Ph 230V 1Ph 115V 1 Ph 230V 1Ph 115V 1 Ph 230V 1Ph 230V 1Ph 115V 1 Ph 115V 1 Ph 230V 1Ph 2.24Twin LG-QK164C Premium 12Mono .5 2.5 20 35 uF 32 60 uF 5.120Qtr LG-NP407P Compressors 47 .9 Unit model with Rotary compressor Voltage I [A] 2.90Tri .5 25 45 uF 55 uF 6.2 5.1 4.2 12 30 uF WBCL000182 n/a 2.5 2.5 11 2.5 2. 84Twin .72Twin .144Tri LG-HR 049P Premium 48Mono .96Twin .108Tri .108Tri LG-HQ 034P Premium 36Mono .72Twin .5 60 uF 13.240Qtr LG-HR 061Y Premium 216Tri -288Qtr LG-HR 073Y Premium 252Tri -336Qtr LG-HR 081Y Premium 384Qtr Copeland-ZR90K3E Copeland-ZR94KCE Premium 448Qtr Copeland-ZR11M3E Copeland-ZR108M3E Premium 504Qtr Copeland-ZR12M3E ??? Premium 572Qtr Copeland-ZR16M3E Copeland-ZR144KCE .72Twin .192Qtr Copeland-ZR48 Premium 30Mono .144Tri .180Tri .96Twin .96Twin .84Twin .126Tri LG-HQ 040Y Premium 48Mono .126Tri .126Tri LG-HQ 040P Premium 42Mono .48 Part number Voltage I [A] 60 uF 10 60 uF 11.84Twin .60Twin .144Qtr Copeland-ZR34 Premium 42Mono .144Tri LG-HR 049Y Premium 60Mono .60Twin LG-HQ 028Y Premium 36Mono .168Qtr Copeland-ZR40 Premium 48Mono .90Tri .120Qtr Copeland-ZR28 Premium 36Mono .108Tri LG-HQ 034Y Premium 42Mono .60Twin LG-HQ 028P Compressors Premium 30Mono .5 60 uF 15 40 60 uF WBCL000184 DST6 WBCL009502 DST6 40 55 uF WBCL000183 DST6 WBCL009502 DST6 32 50 uF WBCL000107 DST6 WBCL009502 DST6 WBCL000027 WBCL000027 WBCL000027 WBCL000027 WBCL000027 WBCL000027 32 45 uF WBCL000108 DST5/HS600 WBCL000001 WBCL009502 DST5/HS600 WBCL000001 Fuse [A] RUN Part number START Part number WBCL009504 WBCL009399 WBCL009487 WBCL009397 WBCL009488 WBCL009396 WBCL009489 WBCL009401 WBCL009492 WBCL009494 WBCL009496 WBCL009498 WBCL002283 WBCL009499 WBCL009500 WBCL009386 WBCL009386B WBCL009389 WBCL009389B WBCL009387 WBCL009387B WBCL009388 WBCL009388B 400V 3Ph 400V 3Ph 400V 3Ph 4 4 4 400V 3Ph 4 400V 3Ph 4 400V 3Ph 4 400V 3Ph 4 400V 3Ph 4 400V 3Ph 4 400V 3Ph 4 400V 3Ph 4 400V 3Ph 4 400V 3Ph 4 400V 3Ph 4 400V 3Ph 4 230V 1Ph 4 230V 1Ph 4 230V 1Ph 4 230V 1Ph 4 230V 1Ph 4 230V 1Ph 4 230V 1Ph 4 230V 1Ph 4 Cable size [mm2] Each compressor Capacitors Unit model with Scroll compressor Compressor type Premium 30Mono . 5-Compact 4500/6000 CPAC 9-Compact 9000 CPAC12/24-Compact 12000/24000 CPAC16/20-Compact 16000/20000 I [A] 0.65 3 WBCL000009 CPAC9-Compact 9000 0.15 1.25 WBCL000070 CPAC16/20-Compact 16000/20000 0. insulated Ecofit 2GRE35 140x59R WBCL007022 Ecofit 2GRE45 180x75R WBCL007023 Ecofit 2GRE45 160x62R WBCL007025 Ecofit 2GRE65 180x70R WBCL007024 Blowers 115 V 6 uF 8 uF 18 uF 24 uF WBCL000016 WBCL000012 WBCL000008 WBCL000070 Partnumber Capacitor Partnumber Unit model CPAC5/6.10 Blowers 230 V 2 uF 2.5 uF 4 uF 6 uF 6 uF 12 uF WBCL007041 Fresh-Air48-Special24 WBCL000070 CPAC30-Compact 30000-FreshAir24 0.85 1.3 1.35 2 Part number Capacitor Part number Unit model I [A] Fuse [A] Ecofit 2GRE15 120x62R WBCL007020 Blowers Ecofit 2GRE25 140x59R WBCL007021 Including capacitor.7 1.87 4 4 6 WBCL000018 CPAC12/24-Compact 12000/24000 0.57 3 WBCL000017 CPAC5/7-Compact 4500/6000 0.75 Fuse [A] 3 6 6 8 Ecofit 2GRE15 120x62R WBCL007030 Ecofit 2GRE25 140x59R WBCL007031 Ecofit 2GRE35 140x59R WBCL007032 Ecofit 2GRE45 180x75R WBCL007033 Blowers 49 . .... 13.... °C ...... : ........ .......... : ............... 17............ .. ............. °C Circuit I : .................................... : ............ 5........... ............. 14......................................................... ... .................. .......................... .................... : .. Gauging site in drawing Volts Amps Hz 1........................................... 9a.................... ............................................................................... ........ .............................. °C .................. : ..................... pieces : .. .. 6............... : ................Strainer flow-rate 4.. ... ... : : : : °C °C °C °C III ......................... 12..................... .... °C ltr/min................ . (at unit or through-hull) m (above water level) mm mm m below water level mm mm m : .......... °C °C °C °C °C °C °C °C bar °C bar °C °C IV ............................ ..................... °C : ........................ : ........... ................ ..... °C ...... : ................... bar : ..... inlet through-hull Pump total discharge head Type / size strainer Number of strainers Max.. : ................. .. 11......................... : . : ........ : .... 7.... 15. : ....................................... II . ...................... 8.... ................... 2... outlet through-hull Height seawater inlet Inside diameter discharge line Inside diam.. / ........................ ..................................... : ........... Circuit II ......... : ...................................... Unit type Serial number Refrigerant Check before unit start-up: T ambient compressor P discharge circuit I / II T ambient outside Check running in Cool cycle: U Compressor I Compressor Frequency T seawater inlet T seawater outlet Volume seawater Height seawater outlet Inside diameter suction line Inside diam......... ..... ...... 9... ltr/min each : ............................................... I ....... 3............................................ : ............. 16...... ........ °C °C °C °C °C 50 ................................................ 18....... °C ... 10. : : : : : : : ....... °C .................. T condenser inlet T condenser outlet T liquid T evaporator inlet T evaporator outlet T suction T bulb expansion valve P suction T discharge P discharge T chilled water inlet T chilled water outlet Air handler(s) (Fan coil) T blower air inlet T blower air outlet T water air handler inlet T water air handler outlet : ......BlueCool Unit Performance Report 11 BlueCool Unit Performance Report : ...... ...... : ....................................... : R22 / R407 Report date : . °C . : ... °C ............................... .................................................. ............... ........................ inlet through-hull Pump total discharge head Type / size strainer Number of strainers Max................ 9a............... : ..................................... ... 10.......... : .. ...................................................................................................................................................................................................................................................................... ... .. °C ...................... °C ............................................................................................................................................................................... ...... : ................................ : .................. ..................... ............................................................... 9............................. ..... : .. 16......... 11. 14............................................. ................ : ....................................................... 2............. II ............................................................................................................... : . ... .......................... ....................... 18.................................. : ..................... : ........... ................................................................................... °C ............................... 12............... °C ltr/min......................... ..................................................... .............................. outlet through-hull Height seawater inlet Inside diameter discharge line Inside diam........................................... .................................................................................................................................. ................................ : : : : : : : .. ...................... ... : ..................................................... 6.............................................................. .............................................. ......................... 17....... ......... ........... (at unit or through-hull) m (above water level) mm mm m below water level mm mm m : ................................................................................. : ................................. ............. Volts Amps Hz U Compressor I Compressor Frequency T seawater inlet T seawater outlet Volume seawater Height seawater outlet Inside diameter suction line Inside diam......................................................... ....................................................................................... T condenser inlet T condenser outlet T liquid T evaporator inlet T evaporator outlet T suction T bulb expansion valve P suction T discharge P discharge T chilled water inlet T chilled water outlet Air handler(s) (Fan coil) T blower air inlet T blower air outlet T water air handler inlet T water air handler outlet 15.................... °C ................................................................................ : .......... 5................................................. ........................... : .................... I ............................................... ....... 7................... : : : : °C °C °C °C III ........ °C °C °C °C °C Conclusion: ...................... °C ... °C .................... : ............................................. pieces : ....................................................................... : ............................................... .............................................................................................................. 1......................................................................................................................................... . 8.................... .....................................................................................BlueCool Unit Performance Report Check running in Heat cycle: Circuit I Gauging site in drawing Circuit II ........... .............................. ltr/min each : ............................... ................................. 13................................................................ : ...................................... : ............................. ..... ......................................................................... °C °C °C °C °C °C °C °C bar °C bar °C °C IV ............................... 3. . °C ...............Strainer flow-rate : .. 4........................................................................ ...... 51 ............ U. . 2 off Temp.. high cut-in Calibration H/E temp. 3L.. b. sensor Time [min] to sleep mode Start delay unit Calibration room temp sensor Calibration AC 50 Hz Setting R2 Calibration AC 60 Hz Software version Pump 1 continuous/staged Lower VDC pump 1 Higher VDC pump 1 – 15 °C menu 0 1 2 3 4 5 6 7 8 9 A b c d Low AC voltage cut-out Remote control Setting R1/Blower type Blower setting Internal / external room temp. 3 off Temp... 1L. comp... low cut-in Temp. L.BlueCool Unit Performance Report Controller settings Main menu Function . P.... d… t… Description Room temperature Setpoint temperature Fan speed Temperature Cycle mode Line current Compressor 1 on/off Compressor 2 on/off Compressor 3 on/off Compressor 4 on/off Compressor sequence Start delay compressors Temp. low cut-out Temp. high cut-out Temp. 4 off Dehumidifying Display time AC AH 1 AH 2 AH 3 AH 4 29 °C menu 0 1 2 3 4 5 6 7 8 9 A b c d E F Temp. 4C.. sensor Fahrenheit or Celsius Setting fanspeed level 5 Setting fanspeed level 4 Setting fanspeed level 3 Setting fanspeed level 2 Setting fanspeed level 1 Set security CODE Dehumidifying time heating Dehumidifying time cooling 52 . comp. comp... 1 off Temp. H / E.. 2C.. 2L. 4L. 1C. F. comp. 3C... 1 17.1 4 2 3 16.3 8 13 18.Classic 8 Refrigeration cycle 16 15 7 9 10 9a 11 12 Premium 18.2 16.1 6 5 1 BlueCool Unit Performance Report 53 .3 7 17.3 16.2 17.2 18.3 14 15.2 15.1 15. Flow seawater 4-II 5-I 5-II 4-I 4.BlueCool Unit Performance Report Gauging sites 3 1 2 1. Temperature seawater outlet 3. Temperature seawater inlet 2. Temperature evaporator outlet 8-I : circuit I 8-II : circuit II 54 . Temperature condenser inlet 4-I : circuit I 4-II : circuit II 5. Temperature condenser outlet 5-I : circuit I 5-II : circuit II 8-II 6-II 6-I 8-I 6. Temperature liquid 6-I : circuit I 6-II : circuit II 8. Temperature discharge circuit I 8-I. the tubular insulation has to be removed or pushed aside. Temperature chilled water inlet circuit II 14-I.BlueCool Unit Performance Report For proper measurement of temperature at point 13 and 14. Temperature liquid circuit II Temperature evaporator inlet circuit II Temperature evaporator outlet circuit II Temperature bulb expansion valve circuit II 10. Temperature chilled water inlet circuit I 13-II. Pressure discharge circuit II 14. Temperature chilled water outlet circuit II 11 9a 13-II 12 13-I 9a 9 8-I 14-I 9. 8. Pressure suction circuit II 12. Temperature evaporator outlet circuit I 13-I. Temperature bulb expansion valve circuit I 11. Temperature suction circuit I 9a. 6 8 9a 10 12 14 7 6. 7. Temperature chilled water outlet circuit I 55 . 9a. webasto. xxxxxxxA • 11/10 • Errors and omissions excepted • Printed in The Netherlands • © Webasto AG.Webasto Product International NL Constructieweg 47 NL . GCS 2010 .com http://dealers.webasto.com Ident-No.8263 BC Kampen The Netherlands Phone: +31 (0) 38 337 11 37 Fax: +31 (0) 38 332 51 81 E-mail: [email protected] Internet: http://www.