TRK 1P RepairManual
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REPAIR MANUALISSUED............... AUG. 2008 REVISED ............ AUTO KERATO-REFRACTO-TONOMETER TRK-1P TOPCON CORPORATION R-TRK1P-0-0809-02 R-TRK1P-0-0809-02 CONTENTS Page 1. INTRODUCTION ......................................................................................................................................1 1-1 Features of product .................................................................................................................................1 1-2 Specifications and performance of product ............................................................................................1 1-3 Target users of this manual .....................................................................................................................2 1-4 How to use this manual ...........................................................................................................................2 1-5 Cautions ..................................................................................................................................................2 2. PRODUCT OUTLINE .............................................................................................................................3 2-1 Nomenclature ..........................................................................................................................................3 2-2 Optical system (Layout) .........................................................................................................................4 2-3 Electric system ........................................................................................................................................8 2-4 Mode setting switches ...........................................................................................................................10 2-5 Principles ..............................................................................................................................................11 2-6 Measurement procedure ........................................................................................................................22 2-7 Layout diagrams for PCB .....................................................................................................................31 3. REPAIR WORK ......................................................................................................................................40 3-1 Inspection and adjustment procedures ..................................................................................................40 3-2 Disassembly and assembly procedures .................................................................................................49 3-3 Trouble shooting ...................................................................................................................................79 3-4 Assembly and adjustment procedures ................................................................................................103 4. TOOL LIST .............................................................................................................................................187 4-1 Special tool list ...................................................................................................................................187 4-2 General repair tools .............................................................................................................................190 R-TRK1P-0-0809-02 Essential performance • Measurement can be done. the specification and appearance are subject to change without prior notice. (3) You can perform measurement quickly in the optimal condition because of the auto-alignment function and auto-start function.12D step display) (Proviso: corneal refractive index = 1.1.00 to 10.50 to 33. • Monitor display is not disturbed. 1-2 Specifications and performance of product REF measurement Measuring range Minimum measurable pupil diameter Target fixation Measurement data display Measurement data recording Kerato measurement Measuring range Measurement data display Measurement data recording Ocular pressure measurement Measuring range Working distance Measurement data display Measurement data recording Alignment PD measurement TV Monitor External output terminal Operating temperature Main body travel Chinrest travel distance Hyperopia: 0 to +22D 0.5 type VGA color LCD monitor RS-232×2.25D step display (switchable to 0.01mm step display Corneal refractory power: 67. 30mm up/down 60mm up/down (electric) * For product improvements. air blows more gently than before. USB×1 10 to 40°C distance 40mm back/forth.75D 0. corneal shape.25D step display (switchable to 0. -1- R-TRK1P-0-0809-02 .12D step display) Myopia: 0 to -25D 0. 90mm sides.12D step display) Astigmatism: 0 to 10D (+ or -) 0.. intraocular pressure and corneal thickness of the patient’s eyes by easy operation.25D step display (switchable to 0.3375) Corneal astigmatic power: 0 to 10D (+ or -) Corneal astigmatic axial angle: 0 to 180° 1° step display (switchable to 5° step display) Color LCD monitor screen Built-in printer (10 measurement data each of right and left eyes) (Proviso: printing only typical values for R/K mode) 0 to 30/0 to 60mmHg 11mm Color LCD monitor screen (with average value) Built-in printer (with average value) Color LCD monitor screen measuring range 85mm max.25D step display (switchable to 0.12D step display) Axial angle: 0 to 180° 1° step display (switchable to 5° step display) φ2. 1mm display unit 6.0mm Auto fog system Color LCD monitor screen Built-in printer (10 measurement data each of right and left eyes) Radius of corneal curvature: 5. INTRODUCTION 1-1 Features of product (1) You can measure the refracting power. (2) When measuring the intraocular pressure.00mm 0. Only a specialist for assembly and adjustment of medical machines can repair this instrument.49 .186 P. -2- R-TRK1P-0-0809-02 .40 .11 . adjusting or repairing the TRK-1P for any problem. 1-4 How to use this manual When performing initial inspection or inspecting.48 Normal YES End TRK-1P basic data Measurement principle P. • If the optical system is soiled when repairing. • Order the repair parts by using the service parts list.1-3 Target users of this manual TRK-1P is an optical precision inspection instrument to be used for ophthalmology and internal medicine. it is recommended to take the TOPCON repair technique training course.49 . Refer to the instruction manual for replacing the consumables.102 NO Trouble location check Searching for the cause Repair operations Inspection NO Disassembly and assembly procedures Assembly and adjustment procedures Inspection and adjustment procedures P. photographing is adversely affected. use this manual according to the flow chart below.40 . For others except the specialist.78 P.48 Disassembly and assembly procedures P.21 1-5 Cautions • Refer to the illustrations of the parts list for the disassembly and assembly of the unit which is not described in this manual. assembling or adjusting.79 .103 . Be careful not to touch or soil the optical system when disassembling. Manual Operations procedure Initial inspection Applicable item Page Trouble Inspection OK Inspection and adjustment procedures P.78 Trouble shooting P. PRODUCT OUTLINE 2-1 Nomenclature Main body Section Measuring head Color LCD monitor Control panel Brightness control Measurement switch Control lever Chinrest up/down button Power lamp External I/O terminal Power supply Section Forehead rest Measuring opening Height mark Chinrest tissue stopper pin Printer cover open button Chinrest POWER switch Chinrest Section Inlet cover Measuring window at TONO/PACHO mode Measuring window Measuring opening Measuring nozzle -3- Measuring window lens cap R-TRK1P-0-0809-02 .2. -4- Eye being measured Anterior eye section illumination LED×4 950nm Reflective mirror 3 Measurement relay lens B Anterior eye section illumination LED×4 950nm Measurement relay lens A Movement lens Condenser lens Measurement target TV lens Measurement LED 860nm Half mirror 5 Tungsten lamp Alignment relay lens B Alignment relay lens A Reflective mirror 1 Pinhole prism Parallel projection LED×2 950nm Ring pattern LED×26 950nm Objective lens Ring iris Half mirror 3 SPOT LED 940nm Half mirror 1 Condenser lens Rotary prism Half mirror 2 Fixation target relay lens A Fixation target relay lens B Fixation target Color compensation filter Condenser lens Reflective mirror 2 1/3" CCD CAMERA 2-2 Optical system (Layout) 2-2-1 Measurement system R-TRK1P-0-0809-02 . -5- Eye being measured Anterior eye section illumination LED×4 950nm Reflective mirror 3 Measurement relay lens B Anterior eye section illumination LED×4 950nm Measurement relay lens A Movement lens Condenser lens Measurement target TV lens Measurement LED 860nm Half mirror 5 Tungsten lamp Alignment relay lens B Alignment relay lens A Reflective mirror 1 Pinhole prism Parallel projection LED×2 950nm Ring pattern LED×26 950nm Objective lens Ring iris Half mirror 3 SPOT LED 940nm Half mirror 1 Condenser lens Rotary prism Half mirror 2 Fixation target relay lens A Fixation target relay lens B Fixation target Color compensation filter Condenser lens Reflective mirror 2 1/3" CCD CAMERA 2-2-2 KR unit fixation target system R-TRK1P-0-0809-02 . -6- Eye being measured Anterior eye section illumination LED×4 950nm Reflective mirror 3 Measurement relay lens B Anterior eye section illumination LED×4 950nm Measurement relay lens A Movement lens Condenser lens Measurement target TV lens Measurement LED 860nm Half mirror 5 Tungsten lamp Alignment relay lens B Alignment relay lens A Reflective mirror 1 Pinhole prism Parallel projection LED×2 950nm Ring pattern LED×26 950nm Objective lens Ring iris Half mirror 3 SPOT LED 940nm Half mirror 1 Condenser lens Rotary prism Half mirror 2 Fixation target relay lens A Fixation target relay lens B Fixation target Color compensation filter Condenser lens Reflective mirror 2 1/3" CCD CAMERA 2-2-3 KR unit alignment system R-TRK1P-0-0809-02 2-2-4 CT unit Line sensor Relay lens Cylindrical lens Z sensor CCD camera Relay lens Split mirror Objective lens Fixation LED Cover glass XY LED Diffusion plate Dichroic mirror Corrector lens Applanation sensor Collimator lens Objective lens Imaging lens Anterior eye section illumination LED Diffusion plate Split mirror Glass with nozzle Half mirror Split mirror Chamber window glass Split mirror Eye being measured Anterior eye section window glass PACHO LED Iris Objective lens Condenser lens Condenser lens Relay lens Z alignment/applanation LED -7- R-TRK1P-0-0809-02 2-3 Electric system LCD Panel SW1 PCB LCD +12V VIDEO composition circuit CCD camera unit +15V Driver for lighting LED LCD relay PCB LCD panel SW2 PCB TF motor Rotary solenoid Open air motor Measurement LED S RING2 LED SP LED S RING1 LED Fixation target lamp SPOT LED TRK zero detection sensor 2-3-1 Electric system block diagram Motor drive circuit FONT ROM D/A conversion Head changing rear limit sensor Head changing front limit sensor Head changing lower limit sensor Head changing upper limit sensor ANALOG I/F PCB MOTOR DRIVER PCB +3.3V +5V +15V +24V Head changing back-and-forth motor XY LED Head changing up-and-down motor Fixation LED Z axis zero detection sensor PACHO LED X axis zero detection sensor Driver for lighting LED Z LED CPU CONTROL PCB Anterior eye section illumination Y axis lower limit sensor Z sensor PCB Y axis zero detection sensor Applanation sensor PCB Flash ROM SDRAM E2PROM Clock generation circuit Y axis upper limit sensor Pressure sensor PCB Analog signal processing circuit LZM DRIVER PCB USB POWER PCB +24V RS232C IN Voltage conversion circuit Motor drive circuit +5V RS232C OUT +5V Z axis motor Y axis motor X axis motor +24V Switching power supply PRINTER PCB Printer control circuit Electric chinrest PCB DC motor Fuse Printer SW control circuit Plug Commercial power supply Measurement SW -8- Chinrest up/down SW CONTROL SW PCB R-TRK1P-0-0809-02 .30 J3 1 ....4 J306 1 2 J309 1.12 P205 1 ......4 Z SENSOR PCB PRINTER I/F CABLE UNIT P203 J203 Z SENSOR CABLE UNIT Y AXIS LOWER LIMIT SENSOR UNIT X AXIS MOTOR CABLE UNIT APPLANATION SENSOR PCB Y AXIS ZERO DETECTION SENSOR UNIT P204 J204 APPLANATION SENSOR CABLE UNIT Y AXIS UPPER LIMIT SENSOR UNIT PRESSURE SENSOR PCB X AXIS ZERO DETECTION SENSOR UNIT 1.10 J98 INVERTER POWER CABLE LCD-CONTROL CABLE UNIT P3 1 .4 LCD PANEL SW CABLE 1 UNIT LCD PANEL SW PCB 1 PROTECTIVE EARTH CABLE3 41850 7300 LCD RELAY PCB LZM DRIVER PCB INVERTER UNIT LCD PANEL SW PCB 2 PROTECTIVE EARTH CABLE 4 J301 1 .40 J205 1 ..4 J307 1 ..30 PACHO CABLE 2 UNIT CAMERA IMAGE CABLE UNIT LINE SENSOR PCB PACHO CABLE 1 UNIT VM_CABLE ASSY 1 2 1 2 CONTROL PCB P9 J9 CCD CLOCK CABLE 1 UNIT 1 .....30 LCD PANEL SW CABLE 2 UNIT LCD INVERTER CABLE UNIT CONDENSER UNIT 41850 7860 LZM CABLE UNIT SOLENOID UNIT P17 1 2 J17 1 2 FOR DEBUG P16 1 2 3 J16 1 2 3 J99 1 .30 P301 1 ..6 P306 1 2 P309 1....4 P307 1 .6 J312 1 2 3 J305 1 2 J308 1.......14 1 .....15 1 ...15 CCD UNIT CCD CLOCK CABLE 1 UNIT 41850 7100 P8 J8 CCD POWER CABLE 1 UNIT RM OPTICAL HEAD 1 2 1 2 PROTECTIVE EARTH CABLE 1 USB I/F CABLE 2 UNIT CTPL-PWR CABLE 1 UNIT CTPL-PWR CABLE 2 UNIT HEAD CHANGING REAR LIMIT SENSOR UNIT HEAD CHANGING FRONT LIMIT SENSOR UNIT HEAD CHANGING LOWER LIMIT SENSOR UNIT HEAD CHANGING UPPER LIMIT SENSOR UNIT HEAD CHANGING BACK-AND-FORTH MOTOR UNIT HEAD CHANGING UP-AND-DOWN MOTOR UNIT PRINTER Z AXIS JOG SENSOR UNIT PRINTER PCB MEASUREMENT SW X AXIS JOG SENSOR UNIT 1 2 1 2 SWITCHING POWER SUPPLY CONTROL SW CABLE UNIT CONTROL SW PCB PROTECTIVE EARTH CABLE 5 POWER PCB POWER CABLE 2 UNIT POWER CABLE 1 UNIT 3P_SW CABLE UNIT Z AXIS ZERO DETECTION SENSOR UNIT RS-232C IN CABLE UNIT MOTOR DRIVER PCB P211 J211 XY LED UNIT USB I/F CABLE UNIT ENCODER SENSOR UNIT 1 2 1 2 P210 J210 FIXATION LED UNIT M_DRV_POWER CABLE UNIT ROUGH/FINE MOVEMENT CHANGING SENSOR UNIT 1 2 1 2 P209 J209 PACHO LED UNIT ANALOG PCB Z LED UNIT 1 2 1 2 P208 J208 PRINTER POWER CABLE ASSY P207 J207 41850 7200 ANTERIOR EYE SECTION ILLUMINATION LED UNIT P206 J206 1.40 STEPPING MOTOR X AXIS P10 J10 CCD POWER CABLE 2 UNIT CCD UNIT RS-232C OUT CABLE UNIT CHINREST CABLE UNIT ELECTRIC CHINREST PCB -9- R-TRK1P-0-0809-02 ...6 J201 PROTECTIVE EARTH CABLE 2 STEPPING MOTOR Z AXIS 1 ...40 Y AXIS MOTOR UNIT ANALOG CABLE UNIT Z AXIS MOTOR CABLE UNIT J4 1 .4 1.P302 1 2 J302 1 2 P310 1 2 3 P304 1 2 P303 1 2 J310 1 2 3 J311 1 2 3 J304 1 2 J303 1 2 41840 6120 TF MOTOR ASSY OPEN AIR MOTOR ASSY ROTARY SORENOID ASSY TRK ZEROKEN PCB ASSY SPOT PCB ASSY SRIING2 PCB ASSY SR LED PCB ASSY KOSHI LAMP ASSY M LAMP PCB ASSY CT OPTICAL HEAD SRIING1 PCB ASSY 2-3-2 Wiring diagram LCD UNIT P312 1 2 3 P305 1 2 P308 1.40 P4 1 .6 1... 8 Adjustment mode - 10 - R-TRK1P-0-0809-02 . 5 Changes the R/K step. No. 7 Displays the serviceman menu. ON 1 Unused. Refer to it.01 display) 6 Displays the AD value among the CT measured values.2-4 Mode setting switches The mode setting switch is only SW5 on the CONTROL PCB. 2 Compensation mode for China 3 PCB check mode 4 Unused. The following table shows the functions of the mode setting switches. (0. Ring iris Eyeground Eye being measured Measurement target The eyeground is observed from the center by shooting from the pupil section ring iris image into the eyeground. Measuring principle (kerato function) Kerato ring image projected on the cornea.2-5 Principles 2-5-1 Kerato-refractometer unit 1. Target image projection to eyeground (ref function) The fundamental principle is the same as for previous models: the measurement target is projected from the iris image of the pupil section and the light reflected from the eyeground is detected. The following figure is a general diagram of this method. The reflected image detected here undergoes image processing to compute the radius of curvature and the refracting power of the cornea. - 11 - R-TRK1P-0-0809-02 . 2.7) Kerato ring As shown in the figure. the image is projected onto the eyeground from the pupil ring iris and the image reflected from the eyeground is detected with the CCD CAMERA. the kerato ring is projected on the cornea and the reflected image is detected with a CCD CAMERA. The detected image is image processed and the way in which the circle is converted shows the refraction of the eye. Size: 3mm (in the case of R7. As the figure shows. the ring pattern is used as the measurement target. Measurement of the center of the reflected image - 12 - R-TRK1P-0-0809-02 . Functional block diagram Here is a flow chart for this process. The image reflected back from the cornea is detected by the KRT CCD CAMERA. Image processing. Image processing. Measurement of the center of the reflected image Round Round or elliptical Near shighted or far sighted Elliptical Astigmatic (In the case of KERATO) A kerato ring image is projected on the cornea with the optical system.3. The image reflected back from the eyeground is detected by the REF CCD CAMERA. (In the case of REF.) The target image is projected onto the eyeground by the optical system. Measurement of the center of the reflected image Calculation S.C. The image reflected back from the eyeground is detected by the REF CCD CAMERA. (spherical. The image reflected back from the eyeground is detected by the REF CCD CAMERA. Measurement of the center of the reflected image Calculation NO Focus of the reflected image OK? YES Measurement target motor is moved. cylindrical. Rough measurement Image processing. Measurement Image processing. axis) data output - 13 - R-TRK1P-0-0809-02 . The target image is projected onto the eyeground by the optical system.A.In the case of REF mode The target image is projected onto the eyeground by the optical system. Calculation of kerato data. The image reflected back from the cornea is detected by the KRT CCD CAMERA. The kerato ring image is projected on the cornea by the optical system. The target imgae is projected onto the eyeground by the optical system.C. data output. The image reflected back from the eyeground is detected by the REF CCD CAMERA. Rough measurement of refractometer Image processing. Measurement of the center of the reflected image Calculation NO Focus of the reflected image OK? YES Measurement target motor is moved. The image reflected back from the eyeground is detected by the REF CCD CAMERA.V. Ref measurement Image processing. Measurement of the center of the reflected image. Image processing. axis) data output. Calculation of refractometer data. Kerato measurement S. - 14 - R-TRK1P-0-0809-02 .A. cylindrical. Kerato measurement The image data is written on the memory. Reads image data from memory. H. Measurement of the center of the reflected image. (spherical.In the case of R/K mode The target image is projected onto the eyeground by the optical system. Measurement of the center of the reflected image Calculation NO Rough measurement of refractometer Focus of the reflected image OK? YES Measurement target motor is moved. Only at the first measurement The image reflected back from the cornea is detected by the KRT CCD CAMERA. The kerato ring image is projected onto the cornea by the optical system. Measurement of the center of the reflected image Calculation H. Image processing. The image reflected back from the eyeground is detected by the REF CCD CAMERA.V. data output - 15 - R-TRK1P-0-0809-02 . Kerato measurement Image processing.In the case of KRT mode The target image is projected onto the eyeground by the optical system. 4. (2) Method 1 As shown in the figure below. The axes are set up so that the intersection of the X-axis and Y-axis is the center of the ring. 2 Suppose that the difference of the coordinates for the inner diameter and the outer diameter of the ring is only 7 units. the image is divided up like a checker board. an error of one reference unit could be ignored. The right and left lines are at regular intervals and parallel to the Y axis and the up and down lines are at regular intervals and parallel to the X axis. This circle or ellipse is measured. Y axis X axis A B - 16 - R-TRK1P-0-0809-02 . if the smallest unit that can be resolved is 1 unit. 3 If the reference units are made smaller than the measurement precision. as in the figure below. but if the difference is an odd multiple. In other words. then the center cannot be measured accurately. the center between the outer diameter and the inner diameter is either Circle A or B. In this case. if the difference between the inner diameter and the outer diameter is an even multiple of the minimum resolution. then the center can be measured accurately. Image processing (1) Objective To find the centers of the inner diameter and outer diameter of the ring image reflected back from the eyeground. In summary: 1 The reflected image detected with the CCD CAMERA is stored into memory with one data bit for each checker board square.A.C. data. (3) Calculation of the S.A.C. 2 The coordinates are calculated from the stored data and the center of the inner diameter and the outer diameter of the ring image is found. - 17 - R-TRK1P-0-0809-02 .E. 3 The pattern for the figure found in 2 is identified to obtain the change in the image. Normally. data A 0D S TF MOTOR movement distance (S. a CCD CAMERA comprises hundreds of thousands of squares.=Spherical Equivalent) C Deformation S: Spherical S : Spherical C: Cylinder C : Cylindrical A: Axis A : Axis Measuring the change in the distance of the ring image from the origin of the coordinates (center of the ring image) over a certain angle gives the S.The CCD CAMERA is a collection of extremely small such checker board squares. the eyeground information is averaged to reduce the above fluctuation. etc. In a wider area than the usual eyeground. Measured target image projected on the eyeground Ring iris Eyeground Eye being measured Prism Ring iris ∗ Projection condition on eyeground Approx.5. Rotary prism method There is fluctuation between the measured values because the eyeground condition is not always even due to a disease.4d d Rotary prism method Conventional method - 18 - R-TRK1P-0-0809-02 . Place a prism in front of the ring iris and rotate it during measurement. blood vessles. 1. 75mm against the reference position - 19 - R-TRK1P-0-0809-02 . check the alignment by using the positional relation between the alignment spot and alignment mark of the reflected image as the conventional RM/KR-8800 series.) OK (In contact with the alignment mark.6. φ2mm or equivalent Eye being measured Focus direction (Z axis) Horizontal direction (X axis) Vertical direction (Y axis) Alignment mark Alignment spot XY direction judgment Alignment mark NG (Overlaps with the alignment mark. Measurable min.) OK (Not in contact with the alignment mark. Principles of auto-alignment For vertical or horizontal directions (X and Y axes). pupil diam.) + Z direction judgment Within ±0. check the alignment by using the relation between the parallel projected spot and placido ring. For the focus direction (Z axis). The jet of air blown on the patient's eye causes the cornea to change its shape in the sequence in the following figure. determining the amount of the change in shape from the change in the amount of the light reflected and detecting the condition at the instant of applanation. The reflected light to the applanation sensor is weak when the cornea is spherical (in the following figure at the left). the maximum reflected light is detected. Cornea Convex Plane Concave Plane Convex The change in shape is measured from the difference between the received light from the infrared LED and the reflected light detected by the intensitometer. Measurement method is as follows. Measurements are made by blowing an air jet on the cornea of the patient's eye. then to calculate the intraocular pressure from the numerical value of the cylinder pressure required to make the cornea to a certain plane surface area. When the cornea is made to a certain plane surface area (in the following figure at the right). Applanation sensor Eye Nozzle Alignment/applanation LED - 20 - R-TRK1P-0-0809-02 .2-5-2 Non-contact meter unit The principle of this instrument is to blow an instantaneous jet of compressed air on the cornea. (Refer to the following figure. L=f (CP). Chamber inner pressure Corneal thickness measurement principles Slit light is slantingly emitted for the patient's cornea and the light reflected by the front and backside of the cornea is brought in by the line sensor. The intensity of the light reflected on the cornea (L) is detected by the intensitometer as the function of the chamber inner pressure (CP).) Using the function in the figure. The corneal thickness is calculated by using the interval (L) between the front reflection image and backside reflection image on the line sensor. which is continuously measured by the pressure sensor. the chamber inner pressure (Pc) is determined for the maximum reflected light intensity (Lmax). Backside of cornea Front of cornea Backside reflection L Reflected light Front reflection Line sensor Slit light Corneal thickness - 21 - R-TRK1P-0-0809-02 .Amount of reflection light The pressure of the air jet increases together with the chamber inner pressure (CP). The intraocular pressure (IOP) is determined according to the obtained chamber inner pressure (Pc). T/P R/K is changed to T/P. The anterior eye section observation screen is displayed. The T/P mode screen is displayed. 1 The TONO mode screen is displayed. The PACHO mode screen is displayed. KRT T/P The REF mode screen is displayed. R/K mode T/P mode 2 4 Mode selector SW ON ON Mode selector SW T/P is changed to R/K. The title screen is displayed. OFF Hardware is initialized.2-6 Measurement procedure 2-6-1 General operation flow chart Power switch ON ON Menu SW Initial menu is set. The KRT mode screen is displayed. PACHO TONO REF The R/K mode screen is displayed. R/K Mode is set. The anterior eye section observation screen is displayed. 3 - 22 - R-TRK1P-0-0809-02 . OFF Measurement mode SW ON OFF Measurement mode SW OFF ON OFF R/K The measurement mode is selected. The measurement mode is selected. ON Printer outputs the data. OFF Print SW The measurement data are displayed. OFF IOL SW ON IOL mode is changed. - 23 - R-TRK1P-0-0809-02 . ON Data are outputted. ON Fixation target brightness is changed.1 Measurement SW ON The patient's eye is measured. OFF RL selector SW ON The right and left positions in the measuring unit are changed. OFF Fixation target SW OFF The target image is displayed. Menu SW Menu mode ON Switch menu is changed. ON OFF Memory image Not exist. ON OFF Switch selector SW Exists. OFF Alignment SW OFF Target image SW ON Auto-alignment measurement/manual measurement is changed. OFF External communication is set. Corneal diameter SW Exists.Clear SW ON OFF Measurement data Data are erased. ON Corneal diameter measurement mode OFF Chinrest up/down SW ON Chinrest up/down movement OFF 2 - 24 - R-TRK1P-0-0809-02 . Not exist. OFF Print SW ON Printer outputs the data. The right and left positions in the measuring unit are changed. OFF Clear SW ON OFF Measurement data Data are erased. 30/60 selector SW ON The measurement range is changed.3 Measurement SW ON The patient's eye is measured. OFF RL selector SW ON The measurement data are displayed. OFF Alignment SW ON Auto-alignment measurement/manual measurement is changed. OFF Initial SW ON The measuring unit is reset to the original point. OFF External communication is set. OFF Menu SW ON Menu mode OFF Switch selector SW ON Switch menu is changed. OFF Chinrest up/down SW ON Chinrest up/down movement OFF 4 - 25 - R-TRK1P-0-0809-02 . ON Data are outputted. 0mm Z < -0. YES XY distance: Within ±0. XY motor is driven.1mm XY motor is driven. NO XY distance: Within ±0. NO 3 4 - 26 - R-TRK1P-0-0809-02 . The parallel projection spot is detected. YES The center spot is rechecked.0mm YES "FORWARD" Solid line bar is displayed.0mm YES NO No. Radius of the kerato No. 1 ring is calculated. Measurement NG -5mm OK YES Z < -3. The center of gravity is calculated.0mm NO " The center of gravity is calculated. The Z distance is calculated according to the ratio. The kerato ring LED lights. 3 NG -3. (Unit: mm) YES NO Z motor is driven. NO The center of gravity for the center spot is detected.75mm < Z The radius calculation in 0°/180° is OK.75mm YES OK NO The XY movement distance is calculated according to the pixels to the center. +3.1mm "TOO CLOSE" " Dotted line bar is displayed.2-6-2 Auto-alignment flow chart T/P Mode R/K 2 3 4 The anterior eye section image is captured to judge XY alignment.75mm YES The center spot is extracted. +3. The ring spot ratio is calculated. NG +0.0mm < Z +5. 1 ring XY distance: Within ±0. Z distance: Within ±0. The anterior eye section image is captured to judge Z alignment. OK NO XY motor is driven.1mm NG Z motor is driven. X direction movement XY rough alignment is finished. X bright spot contrast is calculated. The XY direction movement is calculated. Bright spot area Exists. Movement is finished. Z direction movement Measuring unit moves. Movement is finished. The bright spot is judged. (X direction) Measuring unit moves. (Z direction) 4 4 - 27 - R-TRK1P-0-0809-02 . Not exist. (Y direction) The anterior eye section image is captured. Contrast is maximal.3 The anterior eye section image is captured. R/K Mode T/P Kerato ring contrast is calculated. Z rough alignment is finished. Y direction movement Measuring unit moves. YES NO Z direction movement is calculated. The bright spot area in the anterior eye section illumination is detected. NG (Out of range) No spot Within the XY rough alignment range OK XY motor is driven. NG (Out of range) No spot Within the XY rough alignment range The anterior eye section image is captured. Line sensor detection NG (Out of range) No spot Within the Z alignment range OK The anterior eye section image is captured. OK The anterior eye section illumination position is detected. YES Does the spot exist? NO Spot shape Vertical oval Horizontal oval Forward movement NG (Out of range) Backward movement Within the X/Y/Z alignment range OK Measurement - 28 - R-TRK1P-0-0809-02 . Z motor is driven.2 The center spot is detected by the two-dimensional PSD. The center spot position is detected. NG (Out of range) No spot Within the XY rough alignment range The anterior eye section image is captured. OK The center spot position is detected. NG (Out of range) Within the XY rough alignment range XY motor is driven. No illumination image OK The center spot is detected by the two-dimensional PSD. Z distance: +0. The Z distance is calculated according to the ratio.75mm OK The XY movement distance is calculated according to the pixels to the center.0mm "FORWARD" Solid line bar is displayed.00mm or more YES Message and bar are erased. NO The center of gravity for the center spot is detected. 2 - 29 - R-TRK1P-0-0809-02 .75mm < Z +3.2-6-3 Manual alignment flow chart Mode T/P R/K 1 2 The anterior eye section image is captured to judge XY alignment. Dotted line bar is displayed.0mm Z < -3. NO Radius of the kerato No. Solid line bar is displayed. Z distance: +5. Z distance: -5.0mm YES "FORWARD" is erased.0mm < Z The No.0mm The center spot is extracted. NO Measurement SW ON Measurement OFF The measurement result is displayed. NO OK The ring/spot ratio is calculated. NG YES +5. "TOO CLOSE" Dotted line bar is displayed. (Unit: mm) YES "TOO CLOSE" is erased. The kerato ring LED lights. The center of gravity is calculated. 1 ring NG OK Z distance: +3.0mm Z < -0. The parallel projection spot is detected. NO The anterior eye section image is captured to judge Z alignment. YES NG Z distance: -3. 1 ring diameter is detected. - 30 - R-TRK1P-0-0809-02 . NG Within the XY rough alignment range OK The center spot is detected by the two-dimensional PSD.1 The center spot is detected by the two-dimensional PSD. NG OK Alignment bar is displayed. Within the XY fine alignment range OK Line sensor detection The Z alignment position is checked. Measurement SW Alignment bar is erased. ON OFF Measurement The measurement result is displayed. 62 84 62 62 62 59 62 . . . 62 62 84 . . 62 62 62 .2-7 Layout diagrams for PCB 2-7-1 POWER PCB (41850 6200) CONTROL SW PCB Y axis lower limit sensor J611 Y axis zero detection sensor PRINTER PCB PRINTER PCB J642 J641 62 Switching power supply P51 CONTROL PCB J2 .5V power supply voltage VR4: For adjusting the +15V power supply voltage VR2: For adjusting the +5V power supply voltage VR5: For adjusting the X axis jog sensor voltage VR3: For adjusting the +15V power supply voltage VR6: For adjusting the Z axis jog sensor voltage Check pins TP1: TP2: TP4: TP5: TP6: TP7: TP8: GND +24V +15V VDD (+5V) +3. .5V) TP9: TP10: TP11: TP13: TP17: TP18: TP19: Encoder output A Encoder output B X axis jog sensor adjustment voltage Z axis jog sensor adjustment voltage Rough/fine movement +1. . . 84 62 62 62 62 84 62 . . .5V Resetting - 31 - TP20: TP21: TP22: TP23: TP24: Y upper limit Y lower limit Y zero X zero Z zero R-TRK1P-0-0809-02 . 62 62 . . . . . . 84 . . 62 62 84 Y axis upper limit sensor . Z axis zero detection sensor MOTOR DRIVER PCB J632 MOTOR DRIVER PCB J631 Encoder sensor CHINREST PCB J651 USB I/F CABLE X axis zero detection sensor Rough/fine movement changing sensor CONTROL PCB J12 RS-232C IN X axis jog sensor RS-232C OUT Z axis jog sensor Volume VR1: For adjusting the +7.3V CCD +15V +5VB (+7. . .2-7-2 MOTOR DRIVER PCB (41850 6300) 62 62 62 62 62 62 62 62 . 62 . POWER PCB J622 - 32 - POWER PCB J606 R-TRK1P-0-0809-02 . . POWER PCB J604 POWER PCB J605 62 62 62 . Y axis motor Z axis stepping motor X axis stepping motor TP1: TP2: TP3: TP4: TP5: TP6: GND +24V X_CLK Z_CLK Y_CLK Y_DIR TP7: TP8: TP9: TP10: TP11: TP12: X_DIR Z_DIR X_ENABLE Y_ENABLE Z_ENABLE X_HOLD TP13: Z_HOLD TP14: Y_HOLD TP15: VDD (+5V) 2-7-3 PRINTER PCB (41850 6400) PRINTER PRINTER . . 62 62 62 . . . '& . . . VR1: For adjusting the motor output TP1: GND - 33 - R-TRK1P-0-0809-02 . POWER PCB J614 .2-7-4 CONTROL SW PCB (41850 6450) 59 59 . POWER PCB J613 Measurement SW 2-7-5 CHINREST PCB (41850 6500) 62 84 Motor . CCD unit (CT) CN5 7 59 62 CCD unit (RM) CN5 . 62 POWER PCB J602 59 62 62 62 62 . Solenoid .5V +12V -15V VIDEO IN1 CLK16M RESET - 34 - TP15: TP16: TP17: TP20: 3. 64 CCD unit (RM) CN2 . 62A#&+0 62 62 +% 62 62 +% 62 CCD . . .3VA 15VA DG VIDEO IN2 R-TRK1P-0-0809-02 . 84 . LCD relay PCB J531 EEPROM . Condenser 84 . CCD unit (RM) CN1 62 . . ANALOG I/F PCB J205 POWER PCB J603 LINE CCD PCB J652 Head changing up-and-down motor Head changing lower limit sensor Head changing upper limit sensor DIP switch SW4: Reset switch SW5: Mode selector switch SW6: E2PROM writing switch Volume VR1: For adjusting the tilt angle of the pressure rising curve (52°) VR2: For adjusting the tilt angle of the pressure rising curve (65°) Test pins TP1: TP2: TP3: TP4: TP5: TP6: TP7: CCD 15V VCC 5VA AG +1.5V DG 3.3V TP8: TP9: TP10: TP11: TP12 TP13: TP14: 15V +1. . . . . +% .2-7-6 CONTROL PCB (41850 71000) Head changing front limit sensor LCD SW PCB2 J521 . 59 62 62 62 62 62 25 LINE CCD PCB J651 . . CCD unit (CT) CN1 5- 59 . . . 62 59 59 unit (CT) CN2 . Head changing back-and-forth motor Head changing rear limit sensor LZM DRIVER PCB J301 . POWER PCB J626 . . . . 62 62 62 62 62 84 84 PRESSURE SENSOR PCB 62 84 62 )0& .2-7-7 ANALOG IF PCB (41850 7200) XY LED Z LED CONTROL PCB J4 Fixation LED 62 . APPLANATION SENSOR PCB 62 84 Z SENSOR PCB Volume VR1: For adjusting the reference voltage VR2: For adjusting the offset voltage VR5: For adjusting the LED light intensity to measure the corneal pressure VR6: For adjusting the XY LED light intensity VR3: For adjusting the pressure detection circuit VR7: For adjusting the light intensity of the Z sensensitivity sor/applanation sensor light source VR4: For adjusting the applanation detection circuit sensitivity Check pins TP201: For checking the applanation detection TP406: AGND circuit sensitivity voltage TP202: APPLA_LVL TP407: DGND TP204: For checking the pressure detection circuit sensitivity voltage TP205: PRESSURE_LVL TP210: For checking the reference voltage - 35 - R-TRK1P-0-0809-02 . 84 84 . . PACHO LED 84 84 . . Anterior eye section illumination LED 84 84 84 . - 36 - R-TRK1P-0-0809-02 .2-7-8 PRESS SENSOR PCB (41850 7310) 84 ANALOG I/F PCB J204 VR1: For adjusting the offset pressure 2-7-9 APPLA SENSOR PCB (41850 7320) ANALOG I/F PCB J203 . <A8+&'1 CONTROL PCB J14 - 37 - R-TRK1P-0-0809-02 .- 8176 62 )0& 84 . %. 62 62 ANALOG PCB J206 2-7-11 LINE CCD PCB (41850 7340) CONTROL PCB J15 41) .2-7-10 Z SENSOR PCB (41850 7330) Volume VR1: VR2: VR3: VR4: 84 For adjusting frequency For adjusting gain For adjusting frequency For adjusting gain 84 Test pins 62 62 TP331: For adjusting frequency TP333: For adjusting frequency TP335: GND 84 84 62 . 59 59 2-7-14 LCD RELAY PCB (41850 7530) CONTROL PCB J13 . 59 59 LCD PANEL SW1 PCB J512 59 . - 38 - R-TRK1P-0-0809-02 . 59 59 59 59 2-7-13 LCD PANEL SW2 PCB (41850 7520) CONTROL PCB J11 LCD unit 84 . 59 59 . .2-7-12 LCD PANEL SW1 PCB (41850 7510) LCD PANEL SW2 PCB J523 LCD RELAY PCB J532 . LCD PANEL SW1 PCB J511 LCD unit . . 2-7-15 LZM DRIVER PCB (41840 7300) Zero position detection sensor: 3 pins Open air motor unit: 4 pins Fixation target tungsten lamp: 3 pins SPOT LED: 4 pins S RING 1 LED: 2 pins J309 Measurement LED: 2 pins SPOT LED: 2 pins J304 J312 J302 TF motor: 6 pins Rotary shutter: 2 pins J307 J305 J310 J308 J306 S RING 2 LED: 2 pins VR4 VR6 VR2 VR3 VR1 J303 J301 VR5 J311 CONTROL PCB J3 Volume VR1: For adjusting the fixation target light intensity (dark) VR2: For adjusting the alignment spot light intensity VR3: For adjusting the fixation target light intensity (bright) VR4: For adjusting the parallel projection spot 1 light intensity VR5: For adjusting the anterior eye section light intensity VR6: For adjusting the parallel projection spot 2 light intensity 2-7-16 CCD camera (41820 6200) CONTROL PCB J5 (RM). J9 (CT) R-TRK1P-0-0809-02 . J10 (CT) CN5 CONTROL PCB J6 (RM). J8 (CT) CN2 - 39 - CN1 CONTROL PCB J7 (RM). - 40 - R-TRK1P-0-0809-02 . Procedure 25 Self-check . carry out the following procedure and repair the instrument in accordance with “3-3 Trouble shooting”. 3 of SW5 to “ON” on the CONTROL PCB as shown in the above figure. (2) The results and states are displayed on the monitor. 59 59 62 59 59 7 .3. REPAIR WORK 3-1 Inspection and adjustment procedures These are the procedures for the adjustment carried out when the customer purchases a new auto keratorefracto-tonometer or before returning one to the customer after repairs. . so check each indicator according to the instructions. Measurement accuracy check 84 84 62 62 . Operations check 59 59 . When “NO GOOD” is displayed or there is a malfunction. Of particular importance is the need to check after repairs that new problems have not developed in areas other than that just repaired. . . . 64 . . 12345678 Timer check Appearance check 3-1-1 Self-check [Procedure] (1) Set the DIP switch No. Turn on the power of the instrument. . RS232C TEST 10.SW EXEC -> PRINT SW 1. 7. 6.. TF MOTOR SET 13. 4. 3.Self-check initial image INIT TEST INIT TEST 1. 2. OK A8000027:7F:75 - 41 - R-TRK1P-0-0809-02 . PRINT TEST 11. XYZ TEST FROM TEST RAM TEST EEROM USER EEROM PRTCT CAPTURE TV CAPTURE VI SWITCH TEST TIME SET NEXT -> MEAS. 5. RAM TEST IC24 NOW READING.SW The FROM PCB and the CONTROL PCB address data bus line are checked. 8. USB TEST 15. RAM TEST The RAM area in the CONTROL PCB is checked. TARGET CHECK 14. 9. 2. FROM TEST CHECK SUM BA4A Finished by Measurement switch. FROM TEST NEXT -> MEAS. ROTARY TEST 12. CAPTURE TV Accumulation of the anterior eye section observed images (including the kerato image) is checked. (8 images) CAPTURE TV BLK 0 * Whether 8 images are taken or not is checked.SW 4. NEXT -〉MEAS.. OK NEXT -> MEAS. EEROM PRTCT The EEROM for compensation values in the CONTROL PCB is checked.3..SW B4001007:4E:15 5. EEROM PRTCT IC24 NOW READING. EEROM USER The EEROM for initial setting in the CONTROL PCB is checked. EEROM USER NOW READING.. it is normal.SW - 42 - R-TRK1P-0-0809-02 .. OK NEXT -> MEAS. If they are taken. CAPTURE V1 * It is normal if the screen is gradually brighter because the images are taken.SW 7. SW” until the buzzer sounds to exit from this TEST. SubF0 SubF1 SubF2 SubF3 SubF4 - 43 - R-TRK1P-0-0809-02 . LCD PANEL SW1 PCB and LCD PANEL SW2 PCB are checked.6. (8 images) The difference from “5. CAPTURE TV” is that the integral time is increased by 0. * Keep pressing “MEAS. CAPTURE V1 Accumulation of the anterior eye section observed images (including the kerato image) is checked. BLK 0 NEXT -〉MEAS. SWITCH TEST The control circuits of the CONTROL SW PCB. F1 F2 F3 SWITCH TEST F2: F1: F3: SubF4: SubF3: SubF2: SubF1: SubF0: DIP SW:3 CHIN_L: CHIN_H: MEAS.3.SW: HEADER: PAPER: CUTTER: X ZERO: Y ZERO: Z ZERO: Y UP: Y DOWN: * It is normal if “*” is displayed when pressing the selected switch. SW * Press “MEAS. TIME SET INT -〉MEAS. Press it once more.8. RS232C TEST The input terminal of RS232C. and the instrument exits from “PRINT TEST”. PRINT TEST The PRINTER UNIT is checked. RS232C TEST OUTPUT DATA INPUT DATA NEXT -> MEAS. - 44 - R-TRK1P-0-0809-02 . TIME SET The TIMER control circuit in the CONTROL PCB is checked.SW 10. PRINT TEST NEXT -> MEAS. the cable and the RS232C control circuit in the CONTROL PCB are checked.SW 9.SW NO INIT -〉PRINT. and the data are printed. SW” once. ROTARY ON : The open air motor rotates.SW - 45 - R-TRK1P-0-0809-02 . ROTARY OFF PRINT SW -> ROTARY ON MEAS. (The rotary speed of the open air motor can be changed. USB TEST ATTACH USB CABLE NEXT -> MEAS.) TARGET CHECK T ON:080MS T OFF:400MS SubF0:UP. ROTARY TEST ROTARY OFF : The open air motor stops.SW -> EXIT 12. TARGET CHECK The target image is checked. USB TEST The USB communication function is checked by using the special software.11.SubF4:DOWN MEAS. ROTARY TEST The operation of the open air motor is checked.SW:DATA SET/EXIT 13. SW > EXIT - 46 - R-TRK1P-0-0809-02 . XYZ TEST The operation of the auto-drive unit is checked. XYZ TEST X Y Z Y Y MOTOR MOTOR MOTOR MOTOR MOTOR DRIVE OK DRIVE OK DRIVE OK UP DRIVE OK DOWN DRIVE OK PRINT SW > TEST START MEAS.14. 25 0. The typical values should be obtained after measuring the power and axial angle five times. Measure by 0. The fluctuation is the fluctuation width after measuring five times.12 0.25 0.25 0. Spherical test eye Unit: diopter Test eye Spherical power Fluctuation Residual astigmatism Fluctuation 0 to ±10 ±0.12 ±10 to ±15 ±0. when the measured values exceed the accuracy limits. Astigmatic test eye Unit: diopter Test eye Spherical power Fluctuation Axial angle Fluctuation 0.37 0.12 ±15 to Note: Use care concerning alignment for the spherical accuracy.12 -22 +25 ±0.12 ±5° 5° 3 to 8 ±0.25 0. Method of appraisal: a.) (2) Also check the diopter value of the accessory test eyes at this time.50 0.25 to 1 ±0.12 ±5° 5° 1 to 3 ±0. confirming that the values are within the limits listed below.12 0.12 ±5° 5° - 47 - R-TRK1P-0-0809-02 .3-1-2 Measurement accuracy check (1) Fix the test eyes for tools on the chinrest and measure each of them in order. b.25 0. re-correct the setting.12 0.12 0.12 0.12 steps. c. (However. 5 Less than the reference value 30 : 0 .60mmHg range (3) Checking the accuracy of the corneal thickness Method of appraisal: Measure each of the test eyes having five types of thickness five times and make sure that the measured values are within the following standard values. re-correct the setting. when the measured values exceed the accuracy limits.5mm or more ±0. measure it ten times and make sure that the measured values are within the following standard values.03 ±0. The fluctuation is the fluctuation width after measuring five times. when the measured values exceed the accuracy limits. confirming that the values are within the limits listed below.05mm ±0.03mm ±2° ±2° 3-1-4 Checking accuracy of tonometer-use measurement (1) Fix the test eyes for tonometer tool on the chinrest and measure each of them in order.) (2) Also check the radius of curvature of the accessory test eye at this time. (However.Average of the ten measured values| ≤ 2.025mm” (The test eye thickness is 0.) Within “the reference value ±0.30mmHg range Reference value 30 or more : 0 . b. (However.) - 48 - R-TRK1P-0-0809-02 . |Reference value .3-1-3 Checking accuracy of kerato-use measurement (1) Fix the test eyes for kerato tool on the chinrest and measure each of them in order.03 0. (However.03 Astigmatic test eye Test eye Radius of curvature Fluctuation Astigmatic axial angle Fluctuation Radius of curvature: 0. confirming that the values are within the limits listed below. Within “the reference value ±0.01mm” (The test eye thickness is less than 0. re-correct the setting.) Spherical test eye Unit: mm Test eye Radius of curvature Fluctuation Difference between H and V R5 to R10 ±0.6mm or more. Method of appraisal: a.) (2) Checking the intraocular pressure measurement Method of appraisal: Align the center of the test eye. The typical values should be obtained after measuring the radius of curvature and the difference between H and V axial angles five times.6mm. there should be a separate judgment for H and V. Remove the chinrest cable 5 . Remove the chinrest 1 . - 49 - 3 2 Point for assembly Assemble the unit in the reversed procedure of disassembly. R-TRK1P-0-0809-02 . Remove the four screws 8 . Remove the screw 3 .3-2 Disassembly and assembly procedures Removing the chinrest Illustration 1 4 8 5 6 7 Proc. Remove the earth cable 7 . Remove the chinrest cover 4 . 1 Disassembly Removal of chinrest Removal method 1 • • • • • • • • Remove the cover cap 2 . Remove the screw 6 . • Remove the four screws 11 . 8 4 . • Remove the two screws 3 . . • Remove the front cover 7 . R-TRK1P-0-0809-02 . 10 . Assemble the units in the reversed procedure of disassembly. • Remove the monitor back cover - 50 - . 1 2 3 Disassembly Removal of cover (right) 1 Removal of cover (left) 4 middle middle Removal of front cover 7 4 Removal of monitor back cover (rear) 10 Removal method Point for assembly • Remove the two cover caps 2 . • Remove the middle cover (right) 1 • Remove the two cover caps 5 . • Remove the two screws 6 .Removing the covers (1) 8 9 9 8 7 6 5 1 Illustration 2 5 6 3 4 3 2 11 10 Proc. • Remove the middle cover (left) • Remove the two cover caps • Remove the two screws 9 . • Remove the head cover (left) 15 . 19 . • Remove the four screws 14 . • Remove the head cover (right) 12 . 6 Removal of head cover (left) 15 • Remove the four screws 16 .Removing the covers (2) 13 16 14 Illustration 12 15 16 14 20 17 19 Proc. Removal of base cover (right) 17 • Remove the three screws 18 . Disassembly 5 Removal of head cover (right) 12 • Remove the two cover caps 13 . • Remove the base cover (left) 7 8 Removal method - 51 - 18 Point for assembly Assemble the units in the reversed procedure of disassembly. Removal of base cover (left) 19 • Remove the two screws 20 . R-TRK1P-0-0809-02 . • Remove the base cover (right) 17 . • Remove the base cover (front) - 52 - Point for assembly 21 . R-TRK1P-0-0809-02 . Assemble the unit in the reversed procedure of disassembly. Disassembly 9 Removal of base cover (front) 21 Removal method • Remove the three screws 22 .Removing the covers (3) 22 21 Illustration 22 22 Proc. Removing the POWER PCB/switching power supply 2 2 1 Illustration 2 6 4 3 7 4 4 5 Proc. 1 Removal PCB 1 POWER • Remove the cables from the POWER PCB. • Remove the four screws 6 . • Remove the POWER PCB 1 . • Remove the cables from the switching power supply. Disassembly Removal method Point for assembly Assemble the units in the reversed procedure of disassembly. of - 53 - R-TRK1P-0-0809-02 . • Remove the five screws 2 . • Remove the POWER PCB mounting plate 5 . • Remove the switching power supply 3 and the insulation sheet 7 . 2 Removal of switching power supply 3 • Remove the four screws 4 . Disassembly Removal method Point for assembly 1 Removal of motor driver PCB 1 • Remove the cables from the motor driver PCB. • Remove the six screws 4 . Assemble the unit in the reversed procedure of disassembly.Removing the motor driver PCB 2 2 1 3 Illustration 4 Proc. • Remove the motor driver PCB 1 . • Remove the motor driver fixing plate 3 . • Remove the five screws 2 . - 54 - R-TRK1P-0-0809-02 . • Remove the two bearing shafts 6 . 1 2 Removal of KR base plate 3 • Remove the snap pin 4 and then remove the connecting pin 5 . - 55 - R-TRK1P-0-0809-02 .Removing the KR unit (1/3) 2 4 1 5 6 Illustration 2 2 7 3 Proc. Disassembly Removal method Point for assembly 1 Removal of outer frame • Remove the anterior eye section illumination LED cable. • Remove the four screws 7 . • Remove the KR base plate 3 . • Remove the eleven screws 2 . • Remove the outer frame 1 . Assemble the units in the reversed procedure of disassembly. • Remove the four screws 11 . • Remove the four screws 13 . - 56 - R-TRK1P-0-0809-02 . Assemble the units in the reversed procedure of disassembly. • Remove the KR measuring unit 8 . • Remove the four screws 9 . • Remove the control PCB 10 . • Remove the analog PCB 12 .Removing the KR unit (2/3) 9 8 Illustration 11 9 10 12 13 Proc. Disassembly Removal method Point for assembly 3 Removal of KR measuring unit 8 • Remove the cables from the KR measuring unit. 4 Removal of control PCB • Remove the cables from the control PCB. 10 5 Removal of analog PCB 12 • Remove the cables from the analog PCB. 6 7 Disassembly Removal of mounting plate cover 14 Removal of KR cover 16 8 Removal of KR unit 18 Removal method Point for assembly • Remove the two screws 15 .Removing the KR unit (3/3) 15 14 19 20 Illustration 19 14 16 17 18 Proc. • Remove the KR unit 18 . • Remove the three screws 17 . Assemble the units in the reversed procedure of disassembly. • Remove the KR cover mounting plate 14 . • Remove the PCB plate 20 . • Remove the four screws 19 . - 57 - R-TRK1P-0-0809-02 . • Remove the KR cover 16 . • Remove the LZM PCB 1 . • Remove the CCD camera 3 . 1 2 Removal of CCD camera 3 • Remove the cables from the CCD camera. Assemble the units in the reversed procedure of disassembly.Removing the LZM PCB/CCD unit Illustration 3 1 4 2 Proc. Disassembly Removal method Point for assembly 1 Removal of LZM PCB • Remove the cables from the LZM PCB. • Remove the three screws 4 . • Remove the four screws 2 . - 58 - R-TRK1P-0-0809-02 . - 59 - Point for assembly Assemble the unit in the reversed procedure of disassembly.Removing the CT unit Illustration 1 2 Proc. 1 Disassembly Removal of CT unit Removal method 1 • Remove the cables from the CT unit. • Remove the three screws 2 . • Remove the CT unit 1 . R-TRK1P-0-0809-02 . • Remove the head changing front limit sensor 1 . 2 Removal of head changing rear limit sensor 3 • Remove the two screws 4 . 4 Removal of head changing lower limit sensor 7 • Remove the two screws 8 . • Remove the head changing rear limit sensor 3 . • Remove the head changing upper limit sensor 5 . Disassembly Removal method Point for assembly 1 Removal of head changing front limit sensor 1 • Remove the two screws 2 . 3 Removal of head changing upper limit sensor 5 • Remove the two screws 6 . - 60 - R-TRK1P-0-0809-02 .Removing the head changing sensors 4 Illustration 2 1 3 6 5 8 7 Proc. Assemble the units in the reversed procedure of disassembly. Do not remove the sensor fixing plate. • Remove the head changing lower limit sensor 7 . • Remove the three screws 3 . Disassembly Removal method Point for assembly 1 Removal of head upand-down motor 1 • Remove the two screws 2 . Assemble the units in the reversed procedure of disassembly. - 61 - R-TRK1P-0-0809-02 . • Remove the three screws 6 . 2 Removal of head backand-forth motor 4 • Remove the two screws 5 .Removing the head changing motors 1 2 Illustration 4 3 5 6 Proc. • Remove the head back-and-forth motor 4 . • Remove the head up-and-down motor 1 . Removing the monitor unit 2 Illustration 3 1 4 Proc. • Remove the monitor unit 1 . Disassembly Removal method Point for assembly 1 Removal of monitor unit • Remove the cables from the monitor unit. R-TRK1P-0-0809-02 . 1 2 Removal of tilt unit 3 • Remove the four screws • Remove the tilt unit 3 . • Remove the four screws 2 . Assemble the units in the reversed procedure of disassembly. - 62 - 4 . 1 2 Disassembly Removal of cover (rear) 1 monitor Removal of monitor cover (front) 3 Removal method • Remove the four screws 2 . .Removing the monitor covers 3 4 Illustration 1 2 4 Proc. • Remove the monitor cover (front) - 63 - Point for assembly 1 Assemble the units in the reversed procedure of disassembly. • Remove the monitor cover (rear) • Remove the four screws 4 . 3 . R-TRK1P-0-0809-02 . Assemble the units in the reversed procedure of disassembly.Removing the LCD 4 2 Illustration 3 1 6 5 6 Proc. • Remove the inverter unit 3 . • Remove the cables from the LCD relay PCB. • Remove the LCD unit 5 . • Remove the two screws 4 . Disassembly Removal method Point for assembly 1 Removal of LCD relay PCB 1 • Remove the two screws 2 . 3 3 Removal of LCD unit 5 • Remove the four screws 6 . • Remove the LCD relay PCB 1 . 2 Removal of inverter unit • Remove the cables from the inverter unit. - 64 - R-TRK1P-0-0809-02 . Assemble the units in the reversed procedure of disassembly. • Remove the three key tops 2 . 2 Removal of LCD panel SW PCB 2 4 • Remove the cables from the LCD panel SW PCB 2. • Remove the two screws 6 . • Remove the five key tops 5 . - 65 - R-TRK1P-0-0809-02 . • Remove the LCD panel SW PCB 2 4 . • Remove the LCD panel SW PCB 1 1 . • Remove the two screws 3 . Disassembly Removal method Point for assembly 1 Removal of LCD panel SW PCB 1 1 • Remove the cables from the LCD panel SW PCB 1.Removing the LCD panel SW PCB's 1 Illustration 2 3 5 6 Proc. . Disassembly 1 Removal of printer unit 1 2 Removal of printer PCB 4 Removal method • Remove the three screws 2 . • Remove the printer unit 1 . • Remove the four screws 3 .Removing the printer unit/printer PCB 3 2 Illustration 1 4 5 Proc. • Remove the three screws • Remove the printer PCB - 66 - 5 4 Point for assembly Assemble the units in the reversed procedure of disassembly. R-TRK1P-0-0809-02 . . • Remove the control lever unit 1 . - 67 - R-TRK1P-0-0809-02 . Assemble the unit in the reversed procedure of disassembly. Disassembly Removal method Point for assembly 1 Removal of control lever unit 1 • Remove the cables from the control lever unit.Removing the control lever unit 2 1 Illustration 2 Proc. • Remove the three screws 2 . • Remove the four screws 2 . Assemble the unit in the reversed procedure of disassembly. Disassembly Removal method Point for assembly 1 Removal of changing mechanism unit 1 • Remove the cables from the changing mechanism unit. - 68 - R-TRK1P-0-0809-02 .Removing the changing mechanism unit 1 Illustration 2 2 Proc. • Remove the changing mechanism unit 1 . • Remove the auto-drive unit 1 . When mounting the unit. Disassembly Removal method Point for assembly 1 Removal of auto-drive unit 1 • Remove the cables from the auto-drive unit. • Remove the five screws 2 . push it against the reference surface and fix it.Removing the auto-drive unit 1 Reference surface for mounting Illustration 2 Reference surface for mounting 2 Proc. Assemble the unit in the reversed procedure of disassembly. - 69 - R-TRK1P-0-0809-02 . • Remove the four screws 2 . Assemble the unit in the reversed procedure of disassembly. Disassembly Removal method Point for assembly 1 Removal of Y drive unit • Remove the cables from the Y drive unit. 1 - 70 - R-TRK1P-0-0809-02 .Removing the Y drive unit 1 2 Illustration 2 Proc. • Remove the Y drive unit 1 . Removing the Y drive motor 1 Pull the motor with 24. using a spring balance. R-TRK1P-0-0809-02 .5N. Remove the Y drive motor 1 . fix the Y drive motor. Illustration 2 5 6 3 Proc. hang the timing belt on the pulley and pull the motor with 24. Under this condition. Remove the pulley 4 . When mounting the Y drive motor. Remove the motor fixing plate Remove the four screws 6 . Disassembly 1 Removal of Y drive motor 1 4 Removal method • • • • • • Remove the four screws 2 . - 71 - Point for assembly Assemble the unit in the reversed procedure of disassembly. 5 . Loosen the two set screws 3 .5N. • Remove the lower limit sensor Removal of center limit sensor 5 • Remove the two screws 6 . • Remove the center sensor 5 . • Remove the upper limit sensor Removal of lower limit sensor 3 • Remove the two screws 4 . . Disassembly 1 Removal of upper limit sensor 1 • Remove the two screws 2 .Illustration Removing the upper/lower limit sensors/center sensor 1 2 6 4 5 3 Proc. 2 3 Removal method - 72 - Point for assembly 1 3 Assemble the units in the reversed procedure of disassembly. R-TRK1P-0-0809-02 . . • Pull out and remove the nozzle unit 1 . Disassembly Removal method Point for assembly 1 Removal of nozzle unit • Turn the special tool counterclockwise and remove the retainer ring 2 .Illustration Removing the nozzle unit 1 2 Special tool Proc. 1 - 73 - R-TRK1P-0-0809-02 . Assemble the unit in the reversed procedure of disassembly. • Remove the three screws 2 .Illustration Removing the CCD camera 2 1 Special tool Proc. 1 - 74 - R-TRK1P-0-0809-02 . Disassembly Removal method Point for assembly 1 Removal of CCD camera • Remove the cables from the CCD camera. Assemble the unit in the reversed procedure of disassembly. • Remove the CCD camera unit 1 . • Remove the four screws 4 . Disassembly Removal method Point for assembly 1 Removal of Z SENSOR PCB 1 • Remove the cables from the Z SENSOR PCB. • Remove the cables from the APPLE SENSOR PCB. Assemble the units in the reversed procedure of disassembly. • Remove the three screws 2 . • Remove the Z SENSOR PCB 1 . - 75 - R-TRK1P-0-0809-02 . 2 Removal of LINE CCD PCB 3 • Remove the cables from the LINE CCD PCB. • Remove the LINE CCD PCB 3 . • Remove the APPLE SENSOR PCB 5 . 3 Removal of APPLE SENSOR PCB 5 • Remove the five screws 6 . • Remove the shield plate 7 . • Remove the two screws 8 .Removing the sensor PCB's (1/2) 6 7 Illustration 5 8 2 1 3 4 Proc. • Remove the PRESS SENSOR PCB 1 . Assemble the unit in the reversed procedure of disassembly. - 76 - R-TRK1P-0-0809-02 . • Remove the three screws 2 .Illustration Removing the sensor PCB's (2/2) 2 1 Proc. 4 Disassembly Removal of SENSOR PCB PRESS 1 Removal method Point for assembly • Remove the cables from the PRESS SENSOR PCB. When mounting the LED. Assemble the units in the reversed procedure of disassembly. . 5 . • Remove the FIX LED UNIT Removal of XY LED UNIT 3 • Remove the two screws 4 . • Remove the XY LED UNIT Removal of PACHO LED UNIT 5 • Remove the two screws 6 . Disassembly 1 Removal of FIX LED UNIT 1 • Remove the two screws 2 . • Remove the Z LED UNIT 7 . push it in the arrow direction.Removing the LED unit 2 3 1 4 Illustration 5 6 7 8 Proc. • Remove the PACHO LED UNIT Removal of Z LED UNIT • Remove the two screws 8 . R-TRK1P-0-0809-02 . 2 3 4 7 Removal method - 77 - Point for assembly 1 3 . Removing the cylinder unit 3 Tool hole 2 Illustration Tool hole 1 Proc. • Using the tool hole made on the connecting shaft. - 78 - R-TRK1P-0-0809-02 . Point for assembly Assemble the units in the reversed procedure of disassembly. 2 . turn the piston unit 3 counterclockwise to remove it. Disassembly Removal method 1 Removal of cylinder 2 Removal of piston unit 3 1 • Remove the four screws • Remove the cylinder 1 . - 79 - R-TRK1P-0-0809-02 . • The PD value is not printed (or is not correct).” is kept displayed. • The screen is moving. (The message is displayed during the initial operation. Others • The fixation target is not visible. • “OVER” is displayed. • The driving speed is not changed though you slide the control lever. 4. • “NG+” or “NG-” is displayed when checking air. Troubles related with printer • No printing • “PAPER END” is kept displayed. • “OVER-SPH” is displayed. • The measured value is not correct. • There is fluctuation between the measured values. • The data with ( ) or “ERROR” is displayed. • Initial operation is not done. 5. • The LCD is not bright enough.3-3 Trouble shooting 1.) • The head does not operate though you tilt the control lever. • “ERROR” is displayed. • “OVER-R” is displayed. Troubles related with measurement KR • “NO TARGET” is displayed. • “KR” and “CT” are not changed to each other. Troubles related with the LCD • Nothing is displayed.) • The anterior eye section observed image is not displayed. (Synchronization is impossible.. • The printer is noisy in operation. CT • The air does not blow automatically. • “OVER-CYL” is displayed. 3. • “NO CENTER” is displayed. • The chinrest does not operate. • “CLOSE PRINTER COVER.. • The auto-drive unit does not operate. • The instrument keeps driving though you do not operate the control lever. Troubles related with the power supply • The POWER lamp does not light up. 2. • The chinrest up/down switch does not work. - 80 - R-TRK1P-0-0809-02 . • The measurement switch does not work.• The function switches do not work. '& 㧝 㧞 㧟 㧠 㧡 8 &) 8 8 &) &) &) POWER LAMP .3-3-1 Troubles related with the power supply • The POWER lamp does not light up. When it is NG: Check the wiring or check the switching power supply voltage (+24V).3V). 㧢 㧡 㧠 㧟 㧞 㧝 CHECK POINT • Check if LED 5 of the POWER PCB lights up and the voltage (TP6: +3.3V is not outputted. 8 㧝 㧞 㧟 㧠 㧡 . +3.'& . CONTROL SW PCB POWER PCB 62 5+5& . . - 81 - R-TRK1P-0-0809-02 . When it is OK: Check the wiring to the control SW PCB. 2.• The LCD is not bright enough. 2 Check if LED 1 of the CONTROL PCB lights up and the voltage (TP10: +12V). GND (+24V ±5%) of No. Replace the CONTROL PCB. 6 on J603. 㧝 㧞 㧟 㧠 㧡 㧢 +55. 6 (+24V). There is not the power supply (+12V) to the LCD. When it is NG: Check the wiring. 3 on J601 and if LED 1 lights up. When it is OK: Replace the LCD.'& 8 8 8 &) &) &) . 5. 4.( . 㧣 . When it is NG: Check the wiring of the CTPL-POWER cable. - 82 - R-TRK1P-0-0809-02 .'& 㧝 㧞 㧟 㧠 8 8 &) &) TO LCD . 㧢 㧣 8 &) 8 8 8 &) 8 %%& . Check the voltage (+24V) between No. 1. 㧡 㧠 㧟 㧞 㧝 CHECK POINT 1 Check No. POWER PCB CONTROL PCB 62 㧝 㧞 㧟 㧠 㧡 㧢 . Replace the switching power supply. 3 and No. 1. Replace the CONTROL PCB. Check the voltage (TP7: +15V). CT: Check the VM Cable Assy.3-3-2 Troubles related with the LCD • Nothing is displayed. There is not the power supply (+15V) to the CCD camera. 3 KR: Check the LCD-CONTROL cable 1 unit. 6 (+24V). 㧝 㧞 8 &) TO CCD (KR) 8 &) TO CCD (CT) . 1 and No. When it is OK: Replace the CONTROL PCB. 4. - 83 - R-TRK1P-0-0809-02 . 1 KR: Check the CCD CLOCK cable 1 unit. 3 on J601 and if LED 3 lights up. &) &) 㧝 㧞 . 㧣 . The screen is moving. 5. Replace the switching power supply. 2 KR: Check the camera image cable unit. CT: Check the CCD CLOCK cable 2 unit. 2 on J7 (KR) or on J10 (CT). When it is OK: Replace the CONTROL PCB. GND (+24V ±5%) of No.'& ٌ 8 8 &) &) &) .( 8 8 &) 8 %%& &) ٌ 62 8 㧝 㧞 㧟 ٌ &) 8 &) ٌ . 㧢 㧠 㧡 㧢 &) ٌ 8 㧣 +55. 㧝 㧞 㧟 㧠 㧡 㧢 &) CHECK POINT Nothing is displayed. 2 Check the voltage (+15V) between No. CT: Check the LCD-CONTROL cable 2 unit. When it is NG: Check the wiring. When it is NG: Check the wiring. The connection of the CCD CLOCK cable 1 unit and the camera image cable unit is faulty or the CONTROL PCB is faulty. 1 Check No. 2. When it is OK: Replace the CONTROL PCB. • The screen is moving. POWER PCB CONTROL PCB 㧡 㧠 㧟 㧞 㧝 ٌ . '& 2%$ 㧝 㧞 IRIS ROTARY SOLENOID POWER PCB ANTERIOR EYE SECTION ILLUMINATION LED PCB CCD CAMERA . light the objective lens of the optical head with a penlight. 㧝 㧞 KR unit * The LED’s and solenoids are controlled by SOFTWARE and are turned ON/OFF by the LZM PCB. When it is NG: Replace the anterior eye section illumination LED unit or LZM PCB. 㧝 . When it is OK: Replace the CONTROL PCB. (Normally. When it is NG: Replace the anterior eye section illumination LED unit or ANALOG PCB. the light path is opened. 2 Check if the anterior eye section illumination LED unit lights up. and check if the LCD senses the light.• The anterior eye section observed image is not displayed. CT unit 1 Check if the anterior eye section illumination LED unit lights up. 㧝 . the CONTROL PCB is faulty or the CCD camera is faulty. When it is OK: Replace the CONTROL PCB. * The rotary solenoid closes the light path (iris) only at the moment of measurement. 㧝 . - 84 - R-TRK1P-0-0809-02 . 2 Turn on the power of the instrument. 㧝 . KR unit 1 Check the rotary solenoid operation with the LED lighting tool. light the objective lens of the optical head with a penlight.) CHECK POINT The anterior eye section observed image is not displayed. 3 Turn on the power of the instrument. 52 . OPTICAL UNIT ANALOG PCB . 㧝 㧞 㧟 㧠 LZM PCB . etc. etc. The ANALOG PCB is faulty. When it is NG: Replace the CCD camera. and check if the LCD senses the light. When it is NG: Replace the CCD camera. The measurement LED does not light.3-3-3 Troubles related with measurement KR • “NO TARGET” is displayed. The control of the CCD camera unit is faulty. SIGNAL 㧝 GATE ARRAY SDRAM A/D CONVERSION 㨨 㧝 㨨 CCD IMAGE CAMERA . The measurement LED does not light up. The image processing circuit is faulty. • “NO CENTER” is displayed. The image processing circuit is faulty. The objective lens in the optical head is dirty. • “OVER-SPH” is displayed. D/A CONVERSION 㧝 㨨 㧝 㨨 LCD CONTROL . The rotary solenoid operation is faulty. The operation of TF MOTOR is faulty. LZM PCB CONTROL PCB MEASUREMENT LED . The rotary solenoid operation is faulty. SIGNAL 㧝 㨨 㧝 㧞 . The objective lens in the optical head is dirty. • “OVER-R” is displayed. The objective lens in the optical head is dirty. The kerato LED and the parallel projection LED do not light up. The image processing circuit is faulty. The control of the CCD camera unit is faulty. The operation of the moving section in the optical head is faulty. The image processing circuit is faulty. • “OVER-CYL” is displayed. SIGNAL - 85 - R-TRK1P-0-0809-02 . The objective lens in the optical head is dirty. • “ERROR” is displayed. ON/OFF BY SOFTWARE CPU CONTROL . 㧝 㨨 IMAGE PROCESSING CIRCUIT . The objective lens in the optical head is dirty. The image processing circuit is faulty. The objective lens in the optical head is dirty. The CCD camera unit is faulty. The operation of the moving section in the optical head is faulty. 3 Self-check FROM. When it is lit: The LZM PCB is faulty. So.CHECK POINT “NO TARGET” is displayed. When it is OK: Adjust the REF accuracy. RAM CHECK When it is OK: Adjust the REF accuracy. “OVER-SPH” is displayed. Replace it. 1 Check if the objective lens in the optical head is dirty. The CONTROL PCB is faulty. When it is not lit: The M LED PCB is faulty. 1 Check if the objective lens in the optical head is dirty. When it is NG: The CONTROL PCB is faulty. 1 Check if the objective lens in the optical head is dirty. Return it to the maker for repair. RAM CHECK 4 Replace the LZM PCB. 2 Check the M LED PCB with the LED lighting tool. replace the PCB. So. 2 Check the operation of the moving section in the optical head. “ERROR” is displayed. (Check if the measured TAGET image has unevenness in the light intensity. 1 Check if the objective lens in the optical head is dirty. 2 Check the M LED PCB with the LED lighting tool. 2 Self-check FROM. If there is unevenness in the light intensity. The CONTROL PCB is faulty. 4 Self-check CAPTURE (VI mode) When it is NG: The contact of the CCD CLOCK cable 1 unit is faulty or the CCD camera is faulty. 3 Self-check FROM. When it is NG: The contact of the CCD CLOCK cable 1 unit is faulty or the CCD camera is faulty. Replace it. 3 Self-check CAPTURE (VI mode) When it is OK: The image processing circuit is faulty. the optical head is faulty. Return the optical head to the maker for repair. Replace it. When it is NG: The CONTROL PCB is faulty. Replace it. The LZM PCB is faulty. Replace it. - 86 - R-TRK1P-0-0809-02 . “OVER-CYL” is displayed. RAM CHECK When it is OK: The image processing circuit is faulty.) When it is NG: The CONTROL PCB is faulty. replace the PCB. The LZM PCB is faulty. So. CT • The air does not blow automatically. the optical head is faulty. Replace it. The CONTROL PCB is faulty. RAM CHECK When it is OK: The image processing circuit is faulty. Replace it. 1 2 The nozzle window is dirty. 2 Check the operation of the moving section in the optical head. Replace it.“OVER-R” is displayed. 3 Self-check FROM. “NO CENTER” is displayed. 1 Check if the objective lens in the optical head is dirty. XY LED PCB or Z sensor PCB is faulty. If there is unevenness in the light intensity. 2 Check the M LED PCB with the LED lighting tool. CCD is faulty. When it is NG: The CONTROL PCB is faulty. If there is unevenness in the light intensity. The nozzle window is dirty. Readjust the alignment sensitivity circuit. ANALOG PCB 㧶㧞㧜㧢 㧝 㧞 㧟 㧠 㧡 㧢 㧣 㧤 Z SENSOR PCB 㧿㧵㧳 㧭㧳 㧿㧵㧳 㧭㧳 㧗㧡㨂 㧗㧝㧡㨂 㧭㧳 㧙㧝㧡㨂 㧶㧟㧟㧝 㧝 㧞 㧟 㧠 㧡 㧢 㧣 㧤 CHECK POINT The air does not blow automatically. When it is NG: The CONTROL PCB. Return it to the maker for repair. 1 Check if the objective lens in the optical head is dirty. (Check if the measured TAGET image has unevenness in the light intensity.) When it is NG: The CONTROL PCB is faulty. 4 Self-check CAPTURE (VI mode) When it is NG: The contact of the CCD CLOCK cable 1 unit is faulty or the CCD camera is faulty. the optical head is faulty. Return it to the maker for repair. RAM CHECK 4 Replace the LZM PCB. - 87 - R-TRK1P-0-0809-02 . When it is OK: Adjust the REF accuracy. replace it. Readjust the alignment sensitivity circuit. 3 Self-check FROM. The ANALOG PCB or applanation sensor is faulty.5V ERROR display : 60 range 4.• The data with ( ) or “ERROR” is displayed. etc. Readjust the applanation detection circuit sensitivity. The nozzle is faulty. APPLANATION SENSOR PCB ANALOG PCB 㧶㧞㧜㧟 㧝 㧞 㧟 㧠 㧡 The nozzle or nozzle mirror is dirty. 㧙㧝㧡㨂 㧭㧳 㧿㧵㧳 㧭㧳 㧗㧝㧡㨂 㧶㧢㧜㧟 㧝 㧞 㧟 㧠 㧡 Peak voltage When jetting the air as using the test eye. the peak voltage of the TP201-TP407 applanation waveform is as follows.0V CHECK POINT The data with ( ) or “ERROR” is displayed. 1 The nozzle or nozzle mirror is dirty. - 88 - R-TRK1P-0-0809-02 . (TP201-TP407 of ANALOG PCB) When the voltage is low: Readjust the applanation detection circuit sensitivity.. Replace it. Data with ( ) : 30 range 2. When the applanation voltage in the periphery is higher than the center. 2 Check the applanation peak voltage. When the adjustment is impossible: Measure the light intensity of the alignment LED. When the light intensity is OK: The ANALOG PCB or applanation sensor is faulty. the nozzle is faulty. Replace it. 3 Check the peak applanation voltage. 5 • There is fluctuation between the measured values. - 89 - R-TRK1P-0-0809-02 . Replace the nozzle. Adjust the pressure with the ANALOG PCB or CONTROL PCB. Readjust the intraocular pressure value conversion. Readjust the reference voltage of the pressure detection circuit. Replace the nozzle. 3 Check if the nozzle is bent. 2 Is the test eye for checking or repairing dirty or deteriorated? Clean the surface. Adjust the pressure with the CONTROL PCB (tilt). CHECK POINT There is fluctuation between the measured values. 3 Readjust the intraocular pressure value conversion. 4 Readjust the reference voltage of the pressure detection circuit. CHECK POINT The measured value is not correct. Clean the periphery of the nozzle. 2 Is the test eye for checking or repairing dirty or deteriorated? Clean the surface. Clean the periphery of the nozzle. 1 The nozzle or nozzle mirror is dirty. 1 The nozzle or nozzle mirror is dirty. The nozzle or nozzle mirror is dirty.• The measured value is not correct. . • “CLOSE PRINTER COVER” is kept displayed. 㧝 㧞 . Replace the CONTROL PCB. “CLOSE PRINTER COVER” is kept displayed.3-3-4 Troubles related with printer • No printing The PRINTER unit is faulty. • The printer is noisy in operation. 26 connector on J644. The PRINTER unit is faulty. * HS (PAPER END sensor output) • HEAD DOWN = “LOW” • HEAD DOWN = “HIGH” When the HS output is normal. it is “HIGH”. The PRINTER unit is faulty. When the set value is others except “25000”. Replace it. The CONTROL PCB is faulty. Replace it. • Check the No. • Check the value of PRINTER ADJUST. - 90 - R-TRK1P-0-0809-02 . CHECK POINT No printing 1 2 Replace the PRINTER unit. “PAPER END” is kept displayed. POWER PCB PRINTER PRINTER PCB . Replace it. * HS (CLOSE PRINTER COVER) SIG. the PRINTER unit is faulty. the PRINTER unit is faulty. 㧝 㧞 8 &) . the PRINTER unit is faulty. The PRINTER ADJUST setting is faulty. set the value again and then check it again. When the set value is “25000”. When a paper does not exist. • “PAPER END” is kept displayed. Replace it. Replace it. * If resetting is not possible or if the printer is still noisy after resetting. . Replace it. the POWER PCB is faulty. • Check the No. *5 25 㧝 㧝 㧝 㧝 * PS (PAPER END) SIG. The CONTROL PCB is faulty. When the HS output is not normal. it is “HIGH”. 22 connector on J644. When the PS output is not normal. * PS (PAPER END sensor output) • Paper exists = “LOW” • Paper does not exist = “HIGH” When the PS output is normal. the CONTROL PCB is faulty. the CONTROL PCB is faulty. The PRINTER unit is faulty. The printer is noisy in operation. When HEAD UP is done. The operation of the auto-drive unit is faulty. CONTROL PCB or LZM PCB is faulty. 1 Check the operation of the automechanism unit. The POWER PCB is faulty. CHECK POINT The PD value is not printed. The KOSHI PCB is faulty. The LZM CABLE. When it is OK: The LZM CABLE or CONTROL PCB is faulty. 1 Check the KOSHI PCB with the LED lighting tool. The MOTOR DRIVER PCB is faulty.3-3-5 Others • The fixation target is not visible. The CONTROL PCB is faulty. Replace it. POWER PCB or MOTOR DRIVER PCB. ON/OFF BY SOFTWARE CHECK POINT The fixation target is not visible. 2 Adjust and check the light intensity of the fixation target. • The PD value is not printed (or is not correct). Replace it. When it is NG: The KOSHI PCB is faulty. - 91 - R-TRK1P-0-0809-02 . When it is OK: Check the CONTROL PCB. When it is NG: Check the auto-drive unit. 㧝 㧞 㧟 㧠 㧡 . CHINREST PCB POWER PCB 㧝 㧞 㧟 㧠 㧡 㧢 㧣 㧗㧞㧠㨂 㧗㧡㨂 㧰㧳㧺㧰 㧰㧳㧺㧰 . replace the electric chinrest unit. - 92 - R-TRK1P-0-0809-02 . When the voltage is outputted. 㧗㧟㧚㧟㨂 㧰㧳㧺㧰 㧝 㧞 㧟 㧠 㧡 . CONTROL SW PCB CHECK POINT The chinrest does not operate.• The chinrest does not operate. When the voltage is not outputted. 㧝 㧞 㧟 㧠 㧡 㧢 㧣 㧤 㧝 㧞 㧟 㧹 . . 2 Check the power supply voltage of the +24V connector. 1 Check the J614 and J641 connectors. Replace the POWER PCB or the chinrest/forehead rest unit. replace the POWER PCB. - 93 - R-TRK1P-0-0809-02 . ٖ &) 8 㧝 㧞 㧟 %6-4 $# 5'0514 ٖ 㧠 . +% 8TGH 467& 176 㧝 467& 176 㧞 . J21. The CONTROL PCB. When it is NG: The sensor is faulty. 8 㧝 ٖ 㧞 㧟 㧠 %6-4 (4 5'0514 . ٖ &) 8 㧝 㧞 㧟 %6-4 72 5'0514 ٖ 㧠 . %6-4 &0 5'0514 ٖ &) CHECK POINT “KR” and “CT” are not changed to each other. ٖ &) 46($ /16 ٖ 㧻 ٖ ٖ CONTROL PCB 6#() 7& /1614 #55. . J20. ٖ &) 8 㧝 ٖ 㧞 㧟 㧠 . 467& /16 467& /16 ٖ 46($ /16 +% 8TGH 46($ 176 㧝 46($ 176 㧞 6#() ($ /1614 #55. When it is NG: The motor is faulty. Replace it.• “KR” and “CT” are not changed to each other. 5 Check the sensor signal. Replace it. the FB/UD MOTOR or the sensor is faulty. 2 Check if the motor is disconnected. J19. 4 Check the signals of the FB MOTOR J18 and of the UD MOTOR J21. J22 and J23. 1 Check the connectors of J18. 3 Check if the sensor is disconnected. < /1614 㧝 62 㧞 㧟 㧞 㧟 8&& 㧠 㧡 㧢 .• The auto-drive unit does not operate. 㧝 8&& 㧝 㧞 㧟 㧠 㧡 㧢 &) 㧝 㧝 62 㧞 㧟 㧞 㧟 㧢 㧣 㧣 㧤 㧥 㧤 㧥 . Z motor or sensor. Y motor. /1614 㧝 㧞 㧟 㨁 㨂 㨃 %6-4 &0 5'0514 㧠 . Replace the POWER PCB. the POWER PCB is faulty. . 㧝 㧞 㧟 㧟 8%% 㧠 176 㧡 )0& 㧝 < #:+5 <'41 &'6'%6+10 5'05'4 㧞 &) &) CHECK POINT The auto-drive unit does not operate.+/+6 5'0514 㧠 . 㧝 㧞 㧟 㧟 8%% 㧠 176 㧡 )0& 㧝 : #:+5 <'41 &'6'%6+10 5'05'4 㧞 &) . MOTOR DRIVER PCB POWER PCB 8&& 㧝 : /1614 㧞 㧟 㨁 㨂 㨃 㧝 62 㧝 62 㧝 㨁 㧝 㧞 㧟 㨂 㨃 㧞 㧟 . check the wiring for the relevant motor and sensor. Replace the cable. MOTOR DRIVER or CONTROL PCB. 8 8 8 &) &) &) 㧞 㧟 㧠 㧡 8&& 㧢 . &) 㧝 㧞 㧟 62 &) . Replace the POWER PCB. #:+5 722'4 . Replace the MOTOR DRIVER PCB. X sensor: TP23 Y sensor: TP22 Z sensor: TP24 When the signal is not changed. 㧝 㧞 㧟 . the relevant sensor is faulty. &) 8&& 62 8&& 㧝 㧞 㧟 . Replace it. When the signal is changed. Replace it. Replace the X motor. 1 Check XYZ TEST in self-check. 62 㧞 㧟 8 . %6-4&05'0514 㧠 . - 94 - R-TRK1P-0-0809-02 . 㧠 㧡 &) 8&& 62 8 8&& 㧝 㧞 㧟 . 2 Check the sensor signal. When “NG” is displayed. 㧗 51. When the sensitivity is normal. Replace it. • When the waveform is normal: Check the reference voltage of the analog circuit: The voltage between TP201 and TP407 (GND): 4.02V (VR2) Connect the cables to J204. When you cannot adjust the sensitivity: Replace the analog PCB or pressure sensor PCB.• “NG+” or “NG-” is displayed when checking air.1V (VR1) When resetting cannot be done after adjusting: Replace the analog PCB.00V ±0.1) 2%$ CHECK POINT “NG+” is displayed when checking air. The voltage between TP204 and TP407 (GND): 0. The analog PCB or pressure sensor PCB is faulty. - 95 - R-TRK1P-0-0809-02 .8V or more: Adjust the sensitivity of the pressure detection circuit. When resetting cannot be done after adjusting: Replace the analog PCB. • When peak of waveform is +2. Check the waveform between TP205 and TP406 (GND) on the analog PCB. The voltage between TP204 and TP407 (GND): 0. Check the offset voltage of the pressure detection circuit.0V ±0. • When the waveform shifts: Remove the cables from J204.02V When the voltage is normal: Replace the analog PCB.75V ±0. 1 2 Clean the nozzle. it is probable that there is a problem at the solenoid drive side. 2%$ 8 㧝 㧞 㧝 㧝 㧝 24'55 5'0514 2%$ 㧞 㧟 㧠 㧡 㧢 #0#.'01+& 70+6 8 㧝 㧞 㧟 %10641. Perform the cutoff adjustment for the 30 [mmHg] pressure rising curve. Check the offset voltage of the pressure sensor. ” (b) “NOT DETECT BACK SIGNAL CALL SERVICE PERSON OR SWITCH ON POWER SUPPLY AGAIN. it is probable that there is a problem at the solenoid drive side. &) 8 8&& 62 8&& 㧝 㧞 㧟 . 1 2 3 4 Check if the piston is caught. (The message is displayed during the initial operation. Check if there is 24V for the condenser. Perform the cutoff adjustment for the 30 [mmHg] pressure rising curve. Adjust the sensitivity of the pressure detection circuit.” (d) “NOT DETECT DOWN SIGNAL CALL SERVICE PERSON OR SWITCH ON POWER SUPPLY AGAIN. &) 㧝 62 㧞 㧟 &) Y MOTOR 㧝 㨁 㧞 㧟 㨂 㨃 CT/KR DN SENSOR 㧞 㧟 8 . &) 8&& 62 8&& 㧝 㧞 㧟 㧝 㧞 㧟 Z AXIS ZERO DETECTION SENSOR 㧞 . &) &) . 467& /16 6#() UD MOTOR ASSY 8 㧝 㧞 㧟 CT/KR FR SENSOR 㧠 . 㧝 .“NG-” is displayed when checking air. 㧝 㧞 㧟 㧠 㧡 㧢 㧣 8&& X MOTOR 㧝 㧞 㧟 㨁 㨂 㨃 㧝 62 62 Z MOTOR 㧝 㧝 㧞 㧟 㨂 㨃 㧞 㧟 . • Initial operation is not done. When you cannot adjust the sensitivity: Replace the analog PCB or pressure sensor PCB.” (c) “NOT DETECT UP SIGNAL CALL SERVICE PERSON OR SWITCH ON POWER SUPPLY AGAIN. 㧝 㧞 㧟 8&& .) (a) “NOT DETECT FRONT SIGNAL CALL SERVICE PERSON OR SWITCH ON POWER SUPPLY AGAIN.” (e) “X INIT NG SORRY CANNOT DETECT ORG POSITION CALL SERVICE PERSON” (f) “Y INIT NG SORRY CANNOT DETECT ORG POSITION CALL SERVICE PERSON” (g) “Z INIT NG SORRY CANNOT DETECT ORG POSITION CALL SERVICE PERSON” CONTROL PCB 㧻 46($ /16 &) 46($ /16 +% 8TGH 46($ 176 㧝 46($ 176 㧞 6#() 467& /16 FB MOTOR ASSY . 㧝 㧞 㧟 㧠 㧡 㧢 㧣 . +% 8TGH 467& 176 㧝 467& 176 㧞 . &) &) 㧠 . &) 8 㧝 㧞 㧟 CT/KR UP SENSOR 㧠 . 㧠 㧡 8&& 㧢 . 㧝 㧝 㧞 㧟 㧞 㧟 㧠 㧡 㧠 㧡 㧢 㧣 㧢 㧣 㧤 㧥 㧤 㧥 . 㧝 8 %%& 8 8 8 &) 8 . &) 㧝 62 Y AXIS UPPER LIMIT SENSOR 㧞 㧟 㧠 . 㨁 㧝 62 㧞 㧟 CT/KR DN SENSOR 㧠 . &) &) MOTOR DRIVER PCB POWER PCB - 96 - R-TRK1P-0-0809-02 . Check if there is 24V for the control PCB. 62 㧝 8 㧝 㧞 㧟 8 8 &) 㧞 㧟 㧠 㧡 8&& 㧢 . &) 8 㧝 㧞 㧟 CT/KR DN SENSOR 㧠 . 㧝 㧞 㧟 㧟 8%% 㧠 176 㧡 )0& 㧝 㧟 8%% 㧠 176 㧡 )0& 㧝 X AXIS ZERO DETECTION SENSOR 㧞 &) . &) 8 㧝 㧞 㧟 CT/KR BA SENSOR 㧠 . When the sensitivity is normal. When resetting cannot be done after adjusting: Replace the analog PCB. 4 Check the back-and-forth changing motor voltage. When it is NG: Replace the CONTROL PCB. 4 Check the up-and-down changing motor voltage. When it is NG: Replace the CONTROL PCB.” 1 Check the connectors J18 and J19 on the CONTROL PCB.3)/When opened (0V) When the signal is not changed: Replace the sensor.” 1 Check the connectors J18 and J20 on the CONTROL PCB.” 1 Check the connectors J21 and J22 on the CONTROL PCB. 3 Check the sensor signal. 3 Check the sensor signal. When it is NG: Replace the CONTROL PCB. Check the voltage of J18 on the CONTROL PCB. When occluded (3. Check the voltage of J21 on the CONTROL PCB.3)/When opened (0V) When the signal is not changed: Replace the sensor. Check the voltage of J18 on the CONTROL PCB. 4 Check the back-and-forth changing motor voltage. 3 Check the sensor signal.CHECK POINT (a) “NOT DETECT FRONT SIGNAL CALL SERVICE PERSON OR SWITCH ON POWER SUPPLY AGAIN. - 97 - R-TRK1P-0-0809-02 . (c) “NOT DETECT UP SIGNAL CALL SERVICE PERSON OR SWITCH ON POWER SUPPLY AGAIN. 2 Check if the motor or sensor is disconnected.3)/When opened (0V) When the signal is not changed: Replace the sensor. 2 Check if the motor or sensor is disconnected. 2 Check if the motor or sensor is disconnected. When occluded (3. When occluded (3. (b) “NOT DETECT BACK SIGNAL CALL SERVICE PERSON OR SWITCH ON POWER SUPPLY AGAIN. (f) “Y INIT NG SORRY CANNOT DETECT ORG POSITION CALL SERVICE PERSON” 1 Check the connectors of J631. (e) “X INIT NG SORRY CANNOT DETECT ORG POSITION CALL SERVICE PERSON” 1 Check the connectors of J631. 4 Check the X axis motor signal. 3 Check the sensor signal. When it is NG: Replace the POWER PCB. J632 and J633 on the MOTOR DRIVER PCB and the connector of J619 on the POWER PCB. 2 Check if the motor or sensor is disconnected.(d) “NOT DETECT DOWN SIGNAL CALL SERVICE PERSON OR SWITCH ON POWER SUPPLY AGAIN. When occluded (5V)/When opened (0V) When the signal is not changed: Replace the sensor. When it is NG: Replace the CONTROL PCB. 3 Check the sensor signal. When it is NG: Replace the POWER PCB. Check if the signal is changed near the X axis center with TP23 and TP1 (GND) on the POWER PCB. Check the voltage of J21 on the CONTROL PCB. 2 Check if the motor or sensor is disconnected. J632 and J633 on the MOTOR DRIVER PCB and the connector of J617 on the POWER PCB. Check if the signal is changed near the Y axis center with TP22 and TP1 (GND) on the POWER PCB. 4 Check the Y axis motor signal. When occluded (3. 4 Check the back-and-forth changing motor voltage.” 1 Check the connectors J21 and J23 on the CONTROL PCB. 2 Check if the motor or sensor is disconnected. 3 Check the sensor signal. When occluded (5V)/When opened (0V) When the signal is not changed: Replace the sensor.3)/When opened (0V) When the signal is not changed: Replace the sensor. - 98 - R-TRK1P-0-0809-02 . (The position which is backward by about 15mm from the center) When it is NG : Replace the POWER PCB. - 99 - R-TRK1P-0-0809-02 . 4 Check the Z axis motor signal. J632 and J633 on the MOTOR DRIVER PCB and the connector of J621 on the POWER PCB.(g) “Z INIT NG SORRY CANNOT DETECT ORG POSITION CALL SERVICE PERSON” 1 Check the connectors of J631. Check if the signal is changed near the Z axis center with TP24 and TP1 (GND) on the POWER PCB. 3 Check the sensor signal. 2 Check if the motor or sensor is disconnected. When occluded (5V)/When opened (0V) When the signal is not changed: Replace the sensor. (a) The head does not operate in the X axis direction. Check if the voltage is changed by sliding the lever with TP17 and TP2 (GND) on the POWER PCB. 8 8 62 㧝 㧞 㧟 #) #) Z axis jog sensor unit &) . CHECK POINT The driving speed is not changed though you slide the control lever. 1 Check if the cable is disconnected. 1 Check if the cable is disconnected. R-TRK1P-0-0809-02 .• The head does not operate though you tilt the control lever. Check the rough/fine movement changing sensor voltage. - 100 - When it is NG: Replace the control lever unit. 2 Check if the X axis jog sensor shaft is loosened. 㧝 㧞 㧟 62 +% +% 㧠 &) X axis jog sensor unit 84 . When it is NG: Replace the control lever unit. • The driving speed is not changed though you slide the control lever. (b) The head does not operate in the Z axis direction. 3 Check the Z axis jog sensor voltage. When it is NG: Replace the control lever unit. Check if the voltage is changed with TP11 and TP1 (GND) on the POWER PCB. 3 Check the X axis jog sensor voltage. POWER PCB Rough/fine movement changing sensor unit 2% 8&& . 84 8 #) 8 62 㧝 㧞 㧟 #) #) #) CHECK POINT The head does not operate though you tilt the control lever. 2 Check if the Z axis jog sensor shaft is loosened. Check if the voltage is changed with TP13 and TP1 (GND) on the POWER PCB. When it is OK: Replace the LCD PANEL SW PCB2. Make sure that the voltage is +0. CHECK POINT The instrument keeps driving though you do not operate the control lever. 41850 7100 CONTROL PCB CHECK POINT The function switches do not work. When it is NG: Adjust the potential position. (a) The instrument keeps moving in the X direction. Check the voltage of the Z axis jog sensor initial position. 2 8 41850 7510 LCD panel SW PCB1 .96V with the TP11 and TP1 (GND) on the POWER PCB. 1 Check the following connectors. 8 41850 7520 LCD panel SW PCB2 &) . (b) The instrument keeps moving in the Z direction. 41850 7550 LCD panel SW cable 1 unit 2 .+0. 2 41850 7540 LCD-CONTROL cable unit 2 .• The instrument keeps driving though you do not operate the control lever. 41850 7700 LCD UNIT 2 . When it is NG: Adjust the potential position. • The function switches do not work. J13 on the CONTROL PCB J511 and J532 on the LCD RELAY PCB J511 on the LCD PANEL SW PCB1 J523 on the LCD PANEL SW PCB2 2 Check if the connecting cable is disconnected.96V with the TP13 and TP1 (GND) on the POWER PCB. - 101 - R-TRK1P-0-0809-02 . &) . Check the voltage of the X axis jog sensor initial position.+0.76 . Make sure that the voltage is +0.76 . 2 41850 7560 LCD panel SW cable 2 unit 2 . When it is NG: Replace the cable. J611 and J612 on the CONTROL SW PCB J613 on the POWER PCB 2 Check if the cable is disconnected. When it is NG: Replace the cable.• The chinrest up/down switch does not work. CHINREST PCB POWER PCB 㧝 㧞 㧟 㧠 㧡 㧢 㧣 㧗㧞㧠㨂 㧗㧡㨂 㧰㧳㧺㧰 㧰㧳㧺㧰 J614 J652 㧝 㧞 㧟 㧝 㧞 㧟 㧠 㧡 㧢 㧣 㧤 㧹 J651 㧝 㧗㧟㧚㧟㨂 㧞 㧟 㧠 㧡 㧰㧳㧺㧰 J613 㧝 㧞 㧟 POWER LAMP 㧠 㧡 J611 CONTRPL SW PCB CHECK POINT The chinrest up/down switch does not work. 1 Check if the POWER lamp is lit. POWER PCB CONTROL SW PCB 㧝 㧗㧟㧚㧟㨂 㧞 㧟 㧠 㧡 㧝 㧝 㧞 㧞 㧟 㧰㧳㧺㧰 J613 J612 㧠 㧡 J611 CHECK POINT The measurement switch does not work. J614 on the POWER PCB J651 on the CHINREST PCB 3 Check if the cable is disconnected. When it is OK: Replace the CONTROL SW PCB. 2 Check the following connectors. - 102 - R-TRK1P-0-0809-02 . When it is OK: Replace the chinrest unit. 3 Check the measurement switch. 1 Check the following connectors. • The measurement switch does not work. 4 Check the voltage of J651 on the CHINREST PCB. self-check or others.132-141 CONTROL PCB 41850 7100 • • • • P.173 P.168 - 103 - R-TRK1P-0-0809-02 .178 Z SENSOR PCB 41850 7330 • Z SENSOR PCB position adjustment • Z SENSOR PCB frequency adjustment • Z sensor circuit gain adjustment P.167 P.174 P.162 P.171 P.132-141 Replacement of EEPROM Character display position adjustment 30 [mmHg] pressure rising curve cutoff adjustment 60 [mmHg] pressure rising curve cutoff adjustment P.177 LINE CCD PCB 41850 7340 • LINE CCD PCB position adjustment P.155-156 • CCD magnification adjustment P. Unit Unit No.176 P.162 P.179 P.161 P.107 P.175 P.106 P.171 XY alignment and applanation P.167 corneal thickness • Offset memory for measuring the corneal thickness P.180 ANALOG IF PCB 41850 7200 • Analog circuit reference voltage adjustment • Removal of offset voltage in the pressure detection circuit • Pressure sensor offset voltage adjustment • Pressure detection circuit sensitivity adjustment • LED light intensity adjustment for measuring the corneal thickness • Offset memory for measuring the corneal thickness • Light intensity adjustment of the light source for XY alignment and applanation • CCD XY alignment offset memory • Light intensity adjustment of the light source for Z alignment • Applanation detection circuit sensitivity adjustment P. Reference page Adjustments and cautions POWER PCB 41850 6200 • Power supply voltage adjustment and check P.178 LZM DRIVER PCB 41840 7300 • Center spot light intensity adjustment • Fixation target light intensity adjustment • Auto-alignment adjustment CCD camera unit (CT) 41820 6200 • Position adjustment P.3-4 Assembly and adjustment procedures 3-4-1 Adjustments and cautions for unit replacements The following table shows the necessary adjustments and cautions when replacing an electric unit in trouble shooting.151-152 P.168 P.164-166 • LED light intensity adjustment for measuring the P.163 P.173 • CCD XY alignment offset memory PRESS SENSOR PCB 41850 7310 • Pressure sensor offset voltage adjustment • Applanation detection circuit sensitivity adjustment P.169-170 • Light intensity adjustment of the light source for P.105 CCD camera unit (RM) 41820 6200 • Alignment spot focus/position adjustment • Accuracy adjustment • Auto-alignment adjustment P.160 P.150 P.34 P112-115 P.178 APPLA SENSOR PCB 41850 7320 • Applanation detection circuit sensitivity adjustment P. 185-186 - 104 - R-TRK1P-0-0809-02 .171 XY alignment and applanation Z LED UNIT 41850 7360 • Light intensity adjustment of the light source for Z P.175 PACHO LED UNIT 41850 7370 • LINE CCD PCB position adjustment P.167 corneal thickness • Offset memory for measuring the corneal thickness P.Unit Unit No.174 alignment • Z sensor PCB position adjustment P. Adjustments and cautions Reference page XY LED UNIT 41850 7350 • Light intensity adjustment of the light source for P.164-166 • LED light intensity adjustment for measuring the P. . 62 . . . . CONTROL PCB - 105 - R-TRK1P-0-0809-02 .5V +1. . .5V +1. 62 62 84 62 62 62 . .0V ±0.1V +1.2V +3.5V +14. 62 62 84 . 62 .6V ±0. 84 84 . .13V +15V ±0. Adjust the voltage. TEST PIN POWER TP5 PCB TP6 TP4 TP8 TP7 TP18 TP1 CONTROL TP10 PCB TP11 TP5 TP9 TP6 PCB 62 . . +% 62 . . Adjustment part VR2 --VR3 VR1 VR4 --------------- Standard +5.1V GND +12V ±0. POWER PCB . 62 62 62 62 .5V ±0.15.3V ±0. 62A#&+0 .1V GND 5- . +% 62 62 +% 62 62 62 62 62 .3-4-2 Power supply voltage adjustment and check Illustration Procedure Power supply voltage adjustment and check • Check if the voltage meeting the standard is outputted at the test pins shown below. .1V +7.5V ±0.5V -15V ±0. 62 . . .6V ±0. .7V . repeat Procedure ** and after. Set the “0D” test eye. Mount the tool holder. Tighten the screw at “A”. * The spot is optimally focused when it is round. Remove the internal cover. Lens unit Alignment spot focus adjustment Focalize the alignment spot of the color LCD monitor by turning “B” of the lens unit. Fixing screw CCD camera unit Make sure that the alignment spot position is correct. Monitor scale center tool Eye Color LCD monitor Adjust the position by moving the whole CCD camera unit so that the alignment spot may be at the center of the monitor scale center tool. Tighten the three fixing screws securely. * Make sure that the position is perpendicular to the color LCD monitor. 3.3-4-3 Alignment spot focus/position adjustment Illustration Procedure 1. Focus adjustment Loosen the screw at “A” of the lens unit. This occurs just as it is about to switch from being a horizontal oval to a vertical oval. If it is deviated. - 106 - R-TRK1P-0-0809-02 . 2. * Make sure visually that the CCD camera unit is not inclined. Best focus Position adjustment Loosen the three fixing screws of the CCD camera unit. ” When “CYL. tool holder and the test eyes of “0D” and “±10D” as the conventional RM/KR series.” When corneal value is out of diameter meathe limit surement is NG GRAPHIC ADJUST CENTER ADJUST ZERO ADJUST ∗ REF ADJUSTMENT GET S0 ∗ GET P2D ∗ GET SPD ∗ SPH LINEARITY ∗ CYL LINEARITY ∗ ∗ AXIS ADJUST KRT ADJUSTMENT PRALLEL LEVEL ∗ ∗ PARALLEL BEND ∗ ∗ ALPHA CALLCULATE ∗ ∗ ZERO CALLCULATE ∗ ∗ Z ALIGNMENT ∗ ∗ CURVATURE ADJUST ∗ AXIS ADJUST ∗ ∗ CORNEA LENGTH ADJUST - 107 - R-TRK1P-0-0809-02 .3-4-4 Accuracy adjustment The accuracy of TRK-1P can be adjusted with the test eyes for tools.” When “AXS. Accuracy adjustment is necessary when a measurement accuracy is out of the limit.” When autovalue is out of value is out of value is out of alignment the limit the limit the limit operation is NG When “KRT. Perform the operations indicated by asterisks (*) in the table below. Menu When “SPH. • There must be no dust or shadows. Remove the instrument cover. 8. Tool holder 2. Observe the measurement target image. Mount the tool holder. Dust Shadow - 108 - R-TRK1P-0-0809-02 . 5.1. Press “Measurement switch” once. “0D” test eye Optical head 3. Press the target image switch. 4. Check the following items. Checking before adjustment Illustration Procedure 1. Alignment mark Spot 7. Set the “0D” test eye. Turn on the power switch. 6. • The spot must be in the center of the alignment mark. • The alignment mark and the spot must be optimally focused. .) Press “Print switch”. 59 59 59 59 59 7 . Set the DIP switch No. . Then. 2. 4. Illustration Procedure 25 . Press “Measurement switch” and select “5. . . Set No. SW5 Print switch 2. . 6. The top page of the compensation menu is displayed. (The selected item is displayed with yellow letters. (The selected item is displayed with yellow letters. E2ROM INITIALIZE”. Print switch 3. adjustment is not necessary. 8 of SW5 on the CONTROL PCB to “ON”. E2PROM WRITE The compensation value data are stored in E2PROM on the CONTROL PCB. DESTINATION SET CHINA OFFSET SET STAGE OFFSET BASE CHECK E2ROM INITIALIZE PRINTER DURATION DUMMT01 - 109 - R-TRK1P-0-0809-02 . 5. 1.) Press “Print switch”. 7. if you change this E2PROM. store the initial compensation values. turn on the power.2. Purpose Before adjusting the electric units in the KR/RM system. ADJUST LIST Common KR CT ITEM SELECT -> MEAS SW EXECUTE -> PRINT SW COMMON ADJUST 1. 64 62 62 . The contents of the “COMMON” menu are displayed. 62 59 84 84 . When replacing the PCB. 8 to “ON”. 3. . Make sure that “Common” is selected. Write the initial values onto E2PROM when you use a compensation value which is not written yet. Set the slide switch SW6 on the CONTROL PCB to the “U” side. Select “KR” with “Chinrest up/down button”. 62 59 59 7 . . .Illustration Procedure 4. . The “INITIAL WRITE” screen is displayed. INITIAL WRITE ALL KR CT MODEL :TRK-1P PRINT SW: OK CHIN SW :UP&DOWN MEAS SW : CANCEL 5. WRITE : SUCCEESS PUSH : MAS SW - 110 - R-TRK1P-0-0809-02 . Make sure that “SUCCESS” is displayed on the screen and press “Measurement switch”. . Press “Print switch” to perform initialization. . 59 59 59 59 84 84 . SW6 Writing SW U L Print switch 6. . 64 62 62 . 25 . - 111 - R-TRK1P-0-0809-02 . 59 84 84 62 62 . Set the slide switch SW6 on the CONTROL PCB to the “L” side. The contents of the “COMMON” menu are displayed. 7. 6. 59 59 59 62 59 59 7 . 4. . . . 64 . COMMON ADJUST 1. . Then. . SW6 SW5 U L Set No. turn off the power. Set the DIP switch No. 8 to “OFF”. 2. . DESTINATION SET CHINA OFFSET SET STAGE OFFSET BASE CHECK E2ROM INITIALIZE PRINTER DURATION DUMMT01 Right end switch 8. 8 of SW5 on the CONTROL PCB to “OFF”.Illustration Procedure 7. 25 . 9. 5. Press the right end switch among the function switches to return to the top page of the compensation menu. 3. . Press “Measurement switch” and select “1. . 6. 4. The KR compensation menu is displayed. . 2. GRAPHIC ADJUST CENTER ADJUST ZERO ADJUST REF ADJUSTMENT KRT ADJUSTMENT LIMIT ADJUST PRINTER ADJUST KOSHI ADJUST AUTO ALING ADJUST - 112 - R-TRK1P-0-0809-02 . . 9. 64 62 62 . Set the DIP switch No. SW6 SW5 84 84 62 59 U Set No. (The selected item is displayed with yellow letters. 8 of SW5 on the CONTROL PCB to “ON”. Press “Measurement switch” and select “KR”. Press “Print switch”. GRAPHIC ADJUST Illustration Procedure Purpose Set the alignment frame nearly at the center of the screen. turn on the power. Set the slide switch SW6 on the CONTROL PCB to the “U” side. 59 59 . L Print switch KR ADJUST 1. The top page of the compensation menu is displayed. 59 59 59 7 . Mount the tool holder and “0D” test eye. . “0D” test eye Optical head 25 . Tool holder 1. 8 to “ON”. 4. 2. 5. GRAPHIC ADJUST”.) Press “Print switch”. 7. Then. 3. 3. . 8.3. The “GRAPHIC ADJUST” screen is displayed. RESET switch: Returns to the initial displayed status. 6. 3. 6. UP switch: Moves the displayed alignment frame upward.Illustration GRAPHIC ADJUST Spot H POSITION:3 V POSITION:11 DOWN UP Alignment frame LEFT RIGHT RESET Function switches Procedure 5. Press the following function switches and make adjustment so that the spot may be displayed at the center of the alignment frame. 2. KR ADJUST 1. 7. GRAPHIC ADJUST CENTER ADJUST ZERO ADJUST REF ADJUSTMENT KRT ADJUSTMENT LIMIT ADJUST PRINTER ADJUST KOSHI ADJUST AUTO ALING ADJUST - 113 - R-TRK1P-0-0809-02 . DOWN switch: Moves the displayed alignment frame downward. 5. 4. 8. GRAPHIC ADJUST H POSITION:3 V POSITION:11 DOWN UP LEFT RIGHT RESET 7. 9. LEFT switch: Moves the displayed alignment frame leftward. RIGHT switch: Moves the displayed alignment frame rightward. The set values are stored in E2PROM and the compensation menu is displayed again. press “Measurement switch” once. After adjusting the alignment frame position. Press the following function switches and make adjustment so that the spot may be at the center of the alignment frame in the right-and-left direction. The set values are stored in E2PROM and the compensation menu is displayed again. nearly at the center of the alignment frame. RESET switch: Returns to the initial displayed status. RIGHT RESET 2. GRAPHIC ADJUST CENTER ADJUST ZERO ADJUST REF ADJUSTMENT KRT ADJUSTMENT LIMIT ADJUST PRINTER ADJUST KOSHI ADJUST AUTO ALING ADJUST 1. set the position in the horizontal direction. After adjusting the alignment frame position. CENTER ADJUST”. - 114 - R-TRK1P-0-0809-02 . First. LEFT switch: Moves the displayed alignment frame leftward. 3. 4. RIGHT switch: Moves the displayed alignment frame rightward. 6.4. 9. 4. Press “Print switch” CENTER ADJUST Spot H POSITION:477 V POSITION:258 DOWN UP Alignment frame LEFT RIGHT RESET Function switches CENTER ADJUST H POSITION:477 V POSITION:258 DOWN UP LEFT Purpose Set the bright spot. CENTER ADJUST Illustration Procedure Print switch KR ADJUST 1. Press the following function switches and make adjustment so that the spot may be at the center of the alignment frame. set the position in the vertical direction. which should be the temporary center for measurement. press “Measurement switch” once. DOWN switch: Moves the displayed alignment frame downward. 2. 8. RESET switch: Returns to the initial displayed status. 7. 5. The “CENTER ADJUST” screen appears. UP switch: Moves the displayed alignment frame upward. Next. Press “Measurement switch” on the KR compensation menu and select “2. 3. Illustration Procedure 5. 59 59 59 59 84 84 62 59 . 64 62 62 . Set the DIP switch No. SW6 SW5 U Set No. L - 115 - R-TRK1P-0-0809-02 . 25 . 8 to “OFF”. . . 8 of SW5 on the CONTROL PCB to “OFF”. Then. 6. Set the slide switch SW6 on the CONTROL PCB to the “L” side. turn off the power. . 59 7 . . . . 4. L Print switch KR ADJUST 1. Press “Measurement switch” on the KR compensation menu and select “3. 59 7 . - 116 - R-TRK1P-0-0809-02 . . 9. . GRAPHIC ADJUST CENTER ADJUST ZERO ADJUST REF ADJUSTMENT KRT ADJUSTMENT LIMIT ADJUST PRINTER ADJUST KOSHI ADJUST AUTO ALING ADJUST 2. 64 62 62 . 3. turn on the power. (The selected item is displayed with yellow letters. 8 to “ON”. 7. using the diopter telescope. 6. 59 59 59 . 8. 25 . 8 of SW5 on the CONTROL PCB to “ON”. . Press “Measurement switch” and select “KR”. . Press “Print switch”. ZERO ADJUST Illustration Procedure Purpose Set the fixation target at the “0D” position. 2. SW6 SW5 84 84 62 59 U Set No. ZERO ADJUST”. . The top page of the compensation menu is displayed.5. Make sure that the volumes VR1 and VR3 on the LZM DRIVER PCB have already been turned fully counterclockwise.) Press “Print switch”. Then. 4. 5. Set the DIP switch No. Set the slide switch SW6 on the CONTROL PCB to the “U” side. 59 . 3. 1. 5. Print switch 6. 8. The compensation value is written on E2PROM.) ZERO ADJUST 1. After adjusting focus. Press the [EXIT] switch among the function switches to return to the KR compensation menu. 3.000MM The value is displayed in yellow when this is selected. 8. EXIT [+] and [-] switches KR ADJUST 1. Numerals are displayed beside “FM”.Illustration Procedure 5. fit the diopter telescope to your eyes. press “Measurement switch” once. GRAPHIC ADJUST CENTER ADJUST ZERO ADJUST REF ADJUSTMENT KRT ADJUSTMENT LIMIT ADJUST PRINTER ADJUST KOSHI ADJUST AUTO ALING ADJUST [EXIT] switch 7. 9. 7. 6. 4. Press “Print switch” once. 2. - 117 - R-TRK1P-0-0809-02 . (Before observation.FM +0. press the [+] switch and [-] switch among the function switches to be in best focus. The “ZERO ADJUST” screen appears. As watching the fixation target (“Picture” chart) through the diopter telescope. 2. 6.6. 7. 6. Press “Print switch” once. Press “Measurement switch”. 2. GET GET GET SPH CYL REF Purpose Measure “S0” (ring radius on the CCD camera at the focus position) and the ring center coordinate. Press “Measurement switch” and select “GET S0”. Press “Measurement switch” on the KR compensation menu and select “4. Print switch REF ADJUSTMENT 1.869300 H00 REF : 476 V00 REF : 276 EXIT - 118 - R-TRK1P-0-0809-02 . 8. 4. 9. 4. Press “Print switch” once. The “REF ADJUSTMENT” screen appears. 2. 5. S0 P2D SPD LINEARITY LINEARITY AXIS ADJUST EXIT 3. GET S0 S0: +0. 3. The set values of “GET S0” are displayed. REF ADJUSTMENT”. GRAPHIC ADJUST CENTER ADJUST ZERO ADJUST REF ADJUSTMENT KRT ADJUSTMENT LIMIT ADJUST PRINTER ADJUST KOSHI ADJUST AUTO ALING ADJUST 1. 3. 5. REF ADJUSTMENT (REF accuracy adjustment) 6-1 Accumulation of S0 DATA Illustration Procedure Print switch KR ADJUST 1. press “Measurement switch”. Press “Measurement switch” once. Make sure that the value in ( ) is displayed in yellow. Perform measurement five times. the results of the “GET S0” center coordinate measurement are displayed. (Align the marking line. The “SET TEST EYE 0D” screen appears. After measurement. EXIT [+] and [-] switches 6. The set address is written on E2PROM. the “REF ADJUSTMENT” screen appears again.) 7. After setting. Press the [+] switch and [-] switch among the function switches to fit the value to the address of the used test eye “0D”.871130 H00 REF : 480 V00 REF : 258 EXIT - 119 - R-TRK1P-0-0809-02 . GET S0 0D (-0.91) 5. The displayed measurement results are written on E2PROM. SET TEST EYE 0D EXIT 8. GET S0 S0 :+0.Illustration Procedure 4. After writing. Press “Measurement switch” once. Set the “0D” test eye. The “0D” address setting screen appears. 066320 EXIT 4.6-2 Accumulation of P2D DATA Illustration Procedure Print switch Purpose Measure “P2D [Dptr/pls]” (D quantity per pulse).00) 6. After setting. Press the [+] switch and [-] switch among the function switches to fit the value to the address of the used test eye “-10D”. Make sure that the value in ( ) for “-10D” is displayed in yellow. press “Measurement switch”. 3. -10D (-10. 5. The set address is written on E2PROM. 5. 6. Press “Print switch” once.97) +10D (+ 9. EXIT [+] and [-] switches - 120 - R-TRK1P-0-0809-02 . REF ADJUSTMENT 1. GET GET GET SPH CYL REF 1. Press “Measurement switch” on the “REF ADJUSTMENT” screen and select “GET P2D”. EXIT 3. 2. The set address is written on E2PROM. press “Measurement switch”. After setting. Press “Measurement switch” once. Press the [+] switch and [-] switch among the function switches to fit the value to the address of the used test eye “+10D”. Make sure that the value in ( ) for “+10D” is displayed in yellow. GET P2D P2D : 0. The “-10D/+10D” address setting screen appears. S0 P2D SPD LINEARITY LINEARITY AXIS ADJUST 2. 4. The set value of “GET P2D” is displayed. Measurement starts. SET TEST EYE -10D EXIT 9. SET TEST EYE +10D EXIT 11. Measurement starts. (Align the marking line. After measurement.Illustration Procedure 7. P1 : 151 P2 : 480 P2D : 0. The “SET TEST EYE +10D” screen appears. Set the “+10D” test eye. The “SET TEST EYE -10D” screen appears. After writing.) 10. Set the “-10D” test eye. Press “Measurement switch” once. Press “Measurement switch” once. the “REF ADJUSTMENT” screen appears again.060123 EXIT - 121 - R-TRK1P-0-0809-02 . The displayed measurement results are written on E2PROM. (Align the marking line. Press “Measurement switch” once.) 8. the results of the “P2D” measurement are displayed. REF ADJUSTMENT 1. 2. Make sure that the displayed value is fit to the address of the “0D” test eye. GET SPD SPD : -0. 3.019700 EXIT 3. GET GET GET SPH CYL REF 1. Press “Print switch” once. 5. Press “Measurement switch” once.91) 4. The set value of “GET SPD” is displayed. S0 P2D SPD LINEARITY LINEARITY AXIS ADJUST 2.6-3 Accumulation of SPD DATA Illustration Procedure Print switch Purpose Measure “SPD” (deviation of the target image on CCD with "unit: diopter"). press “Measurement switch”. The “0D” address setting screen appears. Make sure that the value in ( ) is displayed in yellow. Press “Measurement switch” on the “REF ADJUSTMENT” screen and select “GET SPD”. 4. 6. GET SPD 0D (-0. EXIT - 122 - R-TRK1P-0-0809-02 . The set address is written on E2PROM. After checking. the results of the SPD calculation are displayed.823266 SPD: -0. After measurement. (Align the marking line.) 6.Illustration Procedure 5. Set the “0D” test eye. SM : 0. The displayed measurement results are written on E2PROM. Press “Measurement switch” once. the “REF ADJUSTMENT” screen appears again.843522 SP : 0. Press “Measurement switch” once. The “SET TEST EYE 0D” screen appears. Measurement starts. After writing.016830 EXIT - 123 - R-TRK1P-0-0809-02 . SET TEST EYE 0D EXIT 7. REF ADJUSTMENT 1. Press “Measurement switch” on the “REF ADJUSTMENT” screen and select “SPH LINEARITY”.34058 +22.6-4 SPH LINEARITY Illustration Procedure Print switch Purpose Using the spherical test eye.80411 . 5. -20D(-20. The test eye address setting screen appears.00) +15D(+13.5. “0D”. “+15D” and “+20D”. The “SPH” compensation values are displayed. After setting. S0 P2D SPD LINEARITY LINEARITY AXIS ADJUST 2.97) . 6. - 124 - R-TRK1P-0-0809-02 .18) -10D(-10.91) +10D(+9. “+10D”.81) +20D(+20. 4.61048 EXIT 3.39273 +15. 2. SP-D00 SP-D01 SP-D02 SP-D03 SP-D04 SP-D05 SP-D00 : : : : : : : -11. Perform the same operation as Procedure 3 and 4 to fit the values to the addresses of “-15D”.07) -15D(-16. EXIT [+] and [-] switches 5. “-10D”. Press “Print switch” once.69850 +33. The set addresses are written on E2PROM.39) 4.37516 . adjust the linearity and remove the residual astigmatism.9. GET GET GET SPH CYL REF 1.0D(-0. Press “Measurement switch” six times. Make sure that the value in ( ) for “-20D” is displayed in yellow. 3. press “Measurement switch”.54806 + 3. The set address is written on E2PROM. Press the [+] switch and [-] switch among the function switches to fit the value to the address of the used test eye “-20D”. The "SET TEST EYE -20D" screen appears. . 8. After measurement. Measurement starts. Press “Measurement switch” once. Set the DIP switch No. turn off the power. 8 of SW5 on the CONTROL PCB to “OFF”. according to the instructions on the screen.9. . the calculated compensation values are displayed.) 7.34058 +22.80411 . . Set the “-20D” test eye. - 125 - R-TRK1P-0-0809-02 . SET TEST EYE -20D EXIT SP-D00 SP-D01 SP-D02 SP-D03 SP-D04 SP-D05 SP-D00 : : : : : : : 9. . . Then. After measurement.39273 +15.37516 . “-10D”. 11.Illustration Procedure 6. -11. 25 . 64 .61048 EXIT 10. . Set the slide switch SW6 on the CONTROL PCB to the “L” side.54806 + 3. “0D”.5. 59 84 84 62 62 . 8 to “OFF”. (Align the marking line. “+10D”. 59 59 59 62 59 59 7 . Press “Measurement switch” once. measure the test eyes for “-15D”. The calculated compensation values are written on E2PROM. “+15D” and “+20D” in the same way as Procedure 6 and 7. SW6 SW5 U L Set No. Press “Measurement switch” six times to return to the “REF ADJUSTMENT” screen.69850 +33. 64 62 62 . . Press “Print switch”. Press “Measurement switch” and select “4. The KR compensation menu is displayed.) Press “Print switch”. . 8 of SW5 on the CONTROL PCB to “ON”. 6. The top page of the compensation menu is displayed. GRAPHIC ADJUST CENTER ADJUST ZERO ADJUST REF ADJUSTMENT KRT ADJUSTMENT LIMIT ADJUST PRINTER ADJUST KOSHI ADJUST AUTO ALING ADJUST - 126 - R-TRK1P-0-0809-02 . Print switch 2. SW6 SW5 84 84 U L Set No. (The selected item is displayed with yellow letters. REF ADJUSTMENT”. adjust linearity. 2. 9.6-5 CYL LINEARITY Illustration Procedure Purpose Using the astigmatic test eye. 8. 25 . . 3. turn on the power. ADJUST LIST Common KR CT ITEM SELECT -> MEAS SW EXECUTE -> PRINT SW KR ADJUST 1. 4. 1. . 59 59 . Set the slide switch SW6 on the CONTROL PCB to the “U” side. Press “Measurement switch” and select “KR”. . Set the DIP switch No. 7. Print switch 3. 59 59 62 59 59 . 8 to “ON”. Then. 7 . 5. Perform the same operation as Procedure 6 and 7 to fit the values to the addresses of “-5D”.91) -2D(-2. 4.82) -5D(-4. The set address is written on E2PROM. Press “Print switch” once. The “REF ADJUSTMENT” screen appears. -8D(-7. GET GET GET SPH CYL REF 4. Fit the values to the addresses of “-2D” and “0D”. 2. The values are written on E2PROM. - 127 - R-TRK1P-0-0809-02 . Press “Measurement switch” once.000000 CB : +1. The set addresses are written on E2PROM.00) 7. “-2D” and “0D”. Make sure that the value in ( ) for “-8D” is displayed in yellow. CYL LINEARITY CA : +0. Press “Measurement switch” and select “CYL LINEARITY”.000000 CC1: +0. 6. The “CYL” compensation values are displayed. S0 P2D SPD LINEARITY LINEARITY AXIS ADJUST 5. EXIT [+] and [-] switches 8. 3. 5.92) 0D(-0. press “Measurement switch”.Illustration Procedure Print switch REF ADJUSTMENT 1. After setting.000000 EXIT 6. The test eye address setting screen appears. Press the [+] switch and [-] switch among the function switches to fit the value to the address of the used test eye “-8D”. The calculated compensation values are written on E2PROM.000000 CB1 : +1. turn off the power.Illustration Procedure 9. (Align the marking line. the calculated compensation values are displayed. CA1 : +0.000000 CC1 : +0. 14. 64 62 62 . 59 59 59 59 84 84 62 59 . . according to the instructions on the screen. After measurement. Then. 25 . 8 of SW5 on the CONTROL PCB to “OFF”.000000 EXIT 13. .) 10. The “SET TEST EYE -8D” screen appears. 59 7 . L - 128 - R-TRK1P-0-0809-02 . Measurement starts. After writing. the “REF ADJUSTMENT” screen appears again. Press “Measurement switch” once. . . “-2D” and “0D” in the same way as Procedure 6 and 7. 8 to “OFF”. . Set the “-8D” test eye. SW6 SW5 U Set No. 11. measure the test eyes for “-5D”. Set the DIP switch No. Press “Measurement switch” once. SET TEST EYE -8D EXIT 12. After measurement. Set the slide switch SW6 on the CONTROL PCB to the “L” side. . Press “Measurement switch” and select “3. GRAPHIC ADJUST CENTER ADJUST ZERO ADJUST REF ADJUSTMENT KRT ADJUSTMENT LIMIT ADJUST PRINTER ADJUST KOSHI ADJUST AUTO ALING ADJUST - 129 - R-TRK1P-0-0809-02 . 8 to “ON”. The KR compensation menu is displayed. 2. 4. adjust the astigmatic axis. REF ADJUST”. Set the slide switch SW6 on the CONTROL PCB to the “U” side. Print switch 2. 9. 1. Then. 3. Press “Print switch”. 7 . 6. . 7. Print switch 3. turn on the power. ADJUST LIST Common KR CT ITEM SELECT -> MEAS SW EXECUTE -> PRINT SW KR ADJUST 1.6-6 AXIS ADJUST Illustration Procedure 25 . 8. 59 59 . . 64 62 62 . The top page of the compensation menu is displayed. 8 of SW5 on the CONTROL PCB to “ON”. Set the DIP switch No.) Press “Print switch”. . 5. SW6 SW5 84 84 U Purpose Using the “AXIS=90°” test eye. Press “Measurement switch” and select “KR”. . L Set No. . 59 59 62 59 59 . (The selected item is displayed with yellow letters. 2. SET TEST EYE 90 DEG EXIT - 130 - R-TRK1P-0-0809-02 . Press “Print switch” once.Illustration Procedure Print switch REF ADJUSTMENT 1. REF AXIS ADJUST”. The “REF ADJUSTMENT” screen appears. S0 P2D SPD LINEARITY LINEARITY AXIS ADJUST 5.000000 EXIT 6. (Align the 90° marking line. AXIS ADJUST DA : +0. Press “Measurement switch” and select “6. The “SET TEST EYE 90 DEG” screen appears. 5. Press “Measurement switch” once.) 7. GET GET GET SPH CYL REF 4. Set the “-2D” astigmatic test eye. 4. 3. Press “Measurement switch” once. 6. The “AXIS” compensation value is displayed. Measurement starts. A( 5) : 74. 25 . Set the slide switch SW6 on the CONTROL PCB to the “L” side. The calculated compensation values are written on E2PROM. . - 131 - R-TRK1P-0-0809-02 . 4. . The KR compensation menu is displayed again.Illustration Procedure 8. . 8 to “OFF”. 5. After writing. 64 62 62 .000000 DA :+15. Then. . turn off the power. the “REF ADJUSTMENT” screen appears again. . Set the DIP switch No. GET GET GET SPH CYL REF S0 P2D SPD LINEARITY LINEARITY AXIS ADJUST Right end switch 10. 11. 8 of SW5 on the CONTROL PCB to “OFF”. . After measurement. . Press “Measurement switch” once. REF ADJUSTMENT 1. 6. 59 59 59 59 84 84 62 59 59 7 . SW6 SW5 U L Set No. Press the right end switch among the function switches. 2.000000 9. the calculated compensation values are displayed. 3. The top page of the compensation menu is displayed.7. Set the DIP switch No. Press “Measurement switch” and select “5. . turn on the power. (The selected item is displayed with yellow letters. KRT ADJUSTMENT 7-1 PARALLEL LEVEL Illustration Procedure 25 . The contents of the “KR ADJUST” menu are displayed. (The selected item is displayed with yellow letters. ADJUST LIST Common KR CT ITEM SELECT -> MEAS SW EXECUTE -> PRINT SW KR ADJUST 1. . Purpose Using the “R8” test eye. Print switch 3. KR ADJUSTMENT”. 7. 3. L Set No. 2. Press “Measurement switch” and select “KR”. .) Press “Print switch”. SW6 SW5 U 1. 8 of SW5 on the CONTROL PCB to “ON”. adjust the light intensity of the parallel projection spot on CCD. Then. . Print switch 2. 64 59 59 . 59 59 62 59 59 7 . 84 84 62 62 .) Press “Print switch”. GRAPHIC ADJUST CENTER ADJUST ZERO ADJUST REF ADJUSTMENT KRT ADJUSTMENT LIMIT ADJUST PRINTER ADJUST - 132 - R-TRK1P-0-0809-02 . 8 to “ON”. 5. . . 6. Set the slide switch SW6 on the CONTROL PCB to the “U” side. 4. 4. PARALLEL LEVEL PARALLEL BEND ALPHA CALCULATE Z ALIGNMENT CURVATURE ADJUST AXIS ADJUST ZERO CALCULATE CORNEA LENGTH ADJUST 5. 6. The "KRT ADJUSTMENT" screen appears. The “PARALLEL LEVEL” screen appears. Print switch KRT ADJUSTMENT 1.) Press “Print switch”. SET TEST EYE R8 EXIT Adjust with VR4.Illustration Procedure 4. Adjust with VR6. PARALLEL LEVEL 6. RIGHT 225(27) 204(35) EXIT - 133 - R-TRK1P-0-0809-02 . Set the “R8” test eye. Press “Measurement switch” and select “1. LEFT 225(26) 204(35) 7. Press “Measurement switch” once. The parallel projection spot light intensity adjustment screen appears. (The selected item is displayed with yellow letters. 5. 7. 2. 3. PARALLEL LEVEL”. 8. RIGHT 225(27) 204(35) EXIT [EXIT] switch - 134 - R-TRK1P-0-0809-02 . After adjustment. Standard: 35 ±5 VR6 LZM PCB LEFT 225(26) 204(35) 9.Illustration VR4 Procedure 8. The “KRT ADJUSTMENT” screen appears again. press the [EXIT] switch among the function switches. Adjust the light intensity of the parallel projection spot by turning VR4 and VR6 on the LZM PCB. (The selected item is displayed with yellow letters. The “PARALLEL BEND” screen appears. press the [EXIT] switch among the function switches. Set the “R8” test eye. The “PARALLEL BEND” check screen appears. After checking. PARALLEL BEND 3. 1. 3. EXIT [EXIT] switch - 135 - R-TRK1P-0-0809-02 . 5. 7. 6. 4. check the bend of the parallel projection spot. SET TEST EYE R8 EXIT 4. 5. Press “Measurement switch” once. Make sure that the right and left spots are set between the two upper and lower lines (without touching). PARALLEL BEND”. Print switch KRT ADJUSTMENT 1. The “KRT ADJUSTMENT” screen appears again. Press “Measurement switch” on the “KRT ADJUSTMENT” screen and select “2. 2. 8. PARALLEL LEVEL PARALLEL BEND ALPHA CALCULATE Z ALIGNMENT CURVATURE ADJUST AXIS ADJUST ZERO SEARCH CORNEA LENGTH ADJUST 2.7-2 PARALLEL BEND Illustration Procedure Purpose Using the “R8” test eye.) Press “Print switch”. Set the “R8” test eye. ALPHA CALCULATE”. 8. measure the incidence angle into the test eye for each ring and the incidence angle for the parallel projection spot.) Press “Print switch”. 7. SET TEST EYE R8 EXIT - 136 - R-TRK1P-0-0809-02 . (The selected item is displayed with yellow letters.149289 0. The “ALPHA CALCULATE” measurement start preparation screen appears. 6. Press “Measurement switch” on the “KRT ADJUSTMENT” screen and select “3. Press “Measurement switch”.149289 EXIT 3.203308 0. ALPHA LALCUATE RING RING RING SPOT SPOT (0) (1) (2) (0) (1) : : : : : Purpose Using the “R8” test eye.098602 0. Press “Measurement switch”.7-3 ALPHA CALCULATE Illustration Procedure Print switch KRT ADJUSTMENT 1.148386 0. 0. 5. 4. The “ALPHA CALCULATE” setting value screen appears. 2. PARALLEL LEVEL PARALLEL BEND ALPHA CALCULATE Z ALIGNMENT CURVATURE ADJUST AXIS ADJUST ZERO SEARCH CORNEA LENGTH ADJUST 1. 2. 3. 4. PARALLEL LEVEL PARALLEL BEND ALPHA CALCULATE Z ALIGNMENT CURVATURE ADJUST AXIS ADJUST ZERO SEARCH CORNEA LENGTH ADJUST 6. 7. 5. 8.098602 (1) : 0. After measurement.Illustration Procedure 5. RING RING RING SPOT SPOT ALPHA (0) : 0. the measurement results are displayed. After writing. 6. - 137 - R-TRK1P-0-0809-02 . the “KRT ADJUSTMENT” screen appears again. 4. The displayed measurement results are written on E2PROM. 2.149289 EXIT KRT ADJUSTMENT 1.148386 (2) : 0.203308 (0) : 0. 3.149289 (1) : 0. Press “Measurement switch”. 7-4 ZERO SEARCH Illustration Procedure Print switch KRT ADJUSTMENT 1.) ZERO SEARCH 3. Set the Z test eye “R8”.100001 GOOD EXIT 4. search for the reference position (defocus position) of each test eye. (The reference position for “Z ALIGNMENT” will be obtained. 5. 2. PARALLEL LEVEL PARALLEL BEND ALPHA CALCULATE Z ALIGNMENT CURVATURE ADJUST AXIS ADJUST ZERO SEARCH CORNEA LENGTH ADJUST Purpose Using the “Z-R6”. “Z-R8” and “Z-R9” kerato test eyes. ZERO SEARCH”. The “ZERO SEARCH” measurement start preparation screen appears. 6.) (How to adjust) When “NEAR” is displayed. adjust the micrometer so that the objective lens may come nearer to the test eye. 4.) Press “Print switch”. 8. 7. - 138 - R-TRK1P-0-0809-02 . the measurement start preparation screen is changed in the order “R9 → R6 → R8”. (Each time you press the print switch. SET TEST EYE R8 EXIT HI:+0. Measurement starts. Press “Measurement switch” on the “KRT ADJUSTMENT” screen and select “7. adjust the micrometer in the reverse direction of the above. (The selected item is displayed with yellow letters. 2. 1. 3. When “FAR” is displayed. Press “Measurement switch” once. Adjust the micrometer of the test eye until “GOOD” is displayed. 100001 GOOD EXIT [EXIT] switch KRT ADJUSTMENT 1. 5. When “GOOD” is displayed.Illustration Procedure 5. After deciding the reference position. 2. 4. Search for the reference position for “Z-R9” and “Z-R6” in the same way. 7. 7. press the [EXIT] switch among the function switches. adjust the micrometer so that the value of “HI” may be closest to “+1”. 6. 3. 8. HI:+0. PARALLEL LEVEL PARALLEL BEND ALPHA CALCULATE Z ALIGNMENT CURVATURE ADJUST AXIS ADJUST ZERO SEARCH CORNEA LENGTH ADJUST 6. - 139 - R-TRK1P-0-0809-02 . The “KRT ADJUSTMENT” screen appears again. 2.75 EXIT - 140 - R-TRK1P-0-0809-02 . Set the “R8” Z test eye and change to “-0. 7.000000 B0 :+1.7-5 Z ALIGNMENT Illustration Procedure Print switch KRT ADJUSTMENT 1.000000 EXIT 3. 1. 8. Z ALIGNMENT A0 : 0. PARALLEL LEVEL PARALLEL BEND ALPHA CALCULATE Z ALIGNMENT CURVATURE ADJUST AXIS ADJUST ZERO SEARCH CORNEA LENGTH ADJUST Purpose Using the “Z-R8” test eye. (The selected item is displayed with yellow letters.25mm” in the range of “Reference position ±0.000000 RING H10:+1.000000 B1 :+1.) Press “Print switch”. Press “Measurement switch” once. Press “Measurement switch” on the “KRT ADJUSTMENT” screen and select “4. 4. 4.75mm” and calculate the ratio. The “Z ALIGNMENT” compensation value screen appears. 6.000000 A1 : 0. The “Z ALIGNMENT” measurement start preparation screen appears. Z ALIGNMENT”.000000 B2 :+1. 5. 2. Press “Measurement switch” once. measure the parallel projection spot image height and ring diameter by “unit: 0.000000 A2 : 0. 3. SET TEST EYE POSITION -0.75” from the reference position on the scale. 6.562500 8. 4.25”.Illustration Procedure 5.705222 B1: +0. the left screen appears. “-0. 7.990592 EXIT KRT ADJUSTMENT 1. After the measurement at the “+0. PARALLEL LEVEL PARALLEL BEND ALPHA CALCULATE Z ALIGNMENT CURVATURE ADJUST AXIS ADJUST ZERO SEARCH CORNEA LENGTH ADJUST - 141 - R-TRK1P-0-0809-02 . B0:+15.346591 A1: +0.50” and “+0. SET TEST EYE POSITION -0. “+0.196969 A2: +5. The compensation values are written on E2PROM and the “KRT ADJUSTMENT” screen appears again. According to the instructions on the screen. A0: -7.50 EXIT 7.655303 B2:-10. “0” (reference position).064394 RING H10:+0.75” position. “+0. the calculated compensation values are displayed. Press “Measurement switch”.75”. 2. After measurement. 9. carry out measurement at the positions of “-0. 8.25”.50”. 6. 5. 3. PARALLEL LEVEL PARALLEL BEND ALPHA CALCULATE Z ALIGNMENT CURVATURE ADJUST AXIS ADJUST ZERO SEARCH CORNEA LENGTH ADJUST 2.000000 KA3: +0. 7. Press “Measurement switch” once. KRT ADJUSTMENT 1.000000 KB2: +0. Press “Measurement switch” once and carry out measurement. 3. 2. SET TEST EYE R6 EXIT - 142 - R-TRK1P-0-0809-02 . Set the “R6” Z test eye. 5. 1. 6.000000 KB1: +0. Press “Measurement switch” on the “KRT ADJUSTMENT” screen and select “5. 5.000000 KC2: +0.7-6 CURVATURE ADJUST Illustration Procedure Print switch Purpose Using the kerato test eye. CURVATURE ADJUST KA1: +0. Measure the “R8” and “R9” test eyes in the same way. (The selected item is displayed with yellow letters.000000 KC1: +0. 8.000000 KB3: +0. 4. The “CURVATURE ADJUST” compensation value screen appears. 4. The “CURVATURE ADJUST” measurement start preparation screen appears.000000 KC3: +0.000000 EXIT 3.) Press “Print switch”.000000 KA2: +0. CURVATURE ADJUST”. adjust its linearity and resudual astigmatism. Illustration Procedure 6. PARALLEL LEVEL PARALLEL BEND ALPHA CALCULATE Z ALIGNMENT CURVATURE ADJUST AXIS ADJUST ZERO SEARCH CORNEA LENGTH ADJUST 7.235665 KB2: -0. The displayed measurement results are written on E2PROM. 2.123456 KA3: +0. Press “Measurement switch”. 4.912205 KC1: +0. 6. 3. CURVATURE ADJUST KA1: +0.123456 KC2: +0. 7. After measuring the “R9” test eye. 5.339881 KA2: +0. - 143 - R-TRK1P-0-0809-02 . After writing. the “KRT ADJUSTMENT” screen appears again. the measurement results are displayed.005519 KB1: +0.000456 KB3: +0.000012 EXIT KRT ADJUSTMENT 1.000123 KC3: +0. 8. - 144 - R-TRK1P-0-0809-02 . KRT ADJUSTMENT 1. (The selected item is displayed with yellow letters.) Press “Print switch”. Press “Measurement switch” on the “KRT ADJUSTMENT” screen and select “6. 3.000000 EXIT 3. 4. The “AXIS ADJUST” compensation value screen appears. AXIS ADJUST”. 5. set the astigmatic test eye in 90°.7-7 AXIS ADJUST Illustration Procedure Print switch Purpose Using the 90° and 180° kerato astigmatic test eyes. After measurement. Set the astigmatic test eye in 180°. Press “Measurement switch” once. Press “Measurement switch” once and carry out measurement. 6. The “CURVATURE ADJUST” measurement start preparation screen appears. 2. SET TEST EYE 180DEG EXIT 6. 1. Press “Measurement switch” once and carry out measurement. 5. 4. PARALLEL LEVEL PARALLEL BEND ALPHA CALCULATE Z ALIGNMENT CURVATURE ADJUST AXIS ADJUST ZERO SEARCH CORNEA LENGTH ADJUST 2. 7. adjust the axial angle. 8. AXIS ADJUST KAXIS: +0. the measurement results are displayed. 5. AXIS ADJUST KAXIS: +1. Press “Measurement switch”. - 145 - R-TRK1P-0-0809-02 . 7. The displayed measurement results are written on E2PROM. the “KRT ADJUSTMENT” screen appears again. 3. After writing. 2. After measurement.Illustration Procedure 7. 6.000000 EXIT KRT ADJUSTMENT 1. 8. 4. PARALLEL LEVEL PARALLEL BEND ALPHA CALCULATE Z ALIGNMENT CURVATURE ADJUST AXIS ADJUST ZERO SEARCH CORNEA LENGTH ADJUST 8. SET LENGTH MEMORY OK? 5. 7.) DOT-13 : 123 D-SIZE : +0. 4. 6. The “CORNEA LENGTH ADJUST” compensation value screen appears. 2. CORNEA LENGTH ADJUST”. EXIT 6. KRT ADJUSTMENT 1. Set the cornea diameter measurement checking tool on the chinrest.105619 3. The “CORNEA LENGTH ADJUST” measurement start preparation screen appears. Purpose Adjust the iris meter. Press “Measurement switch” and capture the image. Press “Measurement switch” once. EXIT 4. Press “Measurement switch” on the “KRT ADJUSTMENT” screen and select “8. (The selected item is displayed with yellow letters. - 146 - R-TRK1P-0-0809-02 . Collimate the scale of the cornea diameter measurement checking tool. 5.) Press “Print switch”.7-8 CORNEA LENGTH ADJUST Illustration Procedure Print switch 1. (Minimize the light intensity of the center spot. Turn the volume VR2 on the LZM DRIVER PCB clockwise to the utmost limit. PARALLEL LEVEL PARALLEL BEND ALPHA CALCULATE Z ALIGNMENT CURVATURE ADJUST AXIS ADJUST ZERO SEARCH CORNEA LENGTH ADJUST 2. 3. 8. Illustration R SET LENGTH Procedure 7. Move the right and left bars so that the interval between them may be 13 (mm). (How to adjust) To move the R bar: Arrow switch at the lower left corner on the screen To move the L bar: Arrow switch at the lower right corner on the screen To move the R and L bars at the same time: Switch at the lower center on the screen L 13(mm) 8. After setting “13 (mm)” as the interval between bars, press “Measurement switch” once. 9. The compensation value check screen appears. Press “Measurement switch” once. DOT-13 : 123 D-SIZE : +0.105619 EXIT 10. The displayed measurement results are written on E2PROM. After writing, the “KRT ADJUSTMENT” screen appears again. KRT ADJUSTMENT 1. 2. 3. 4. 5. 6. 7. 8. PARALLEL LEVEL PARALLEL BEND ALPHA CALCULATE Z ALIGNMENT CURVATURE ADJUST AXIS ADJUST ZERO SEARCH CORNEA LENGTH ADJUST 11. Press the right end switch among the function switches. The KR compensation menu is displayed again. Right end switch - 147 - R-TRK1P-0-0809-02 8. AUTO ALIGN ADJUST Illustration Procedure Print switch KR ADJUST 1. 2. 3. 4. 5. 6. 7. 8. 9. GRAPHIC ADJUST CENTER ADJUST ZERO ADJUST REF ADJUSTMENT KRT ADJUSTMENT LIMIT ADJUST PRINTER ADJUST KOSHI ADJUST AUTO ALING ADJUST Purpose Measure the parallel projection spot interval and No. 1 ring image height by “unit: 0.5mm” in the range of “Reference position ±2mm”. When the distance from the reference position, which corresponds to the ratio between the interval and height, is regarded as “Y”, calculate the coefficient of the approximation formula of the second degree. 1. Press “Measurement switch” on the KR compensation menu and select “8. AUTO ALIGN ADJUST”. (The selected item is displayed with yellow letters.) Press “Print switch”. Print switch AUTO ADJUSTMENT 1. ZERO SEARCH 2. Z ALIGNMENT [AUTO] 2. The “AUTO ADJUSTMENT” menu is displayed. Press “Measurement switch” and select “2. Z ALIGNMENT [AUTO]”. Press “Print switch”. 3. The “AUTO ALIGN ADJUST” compensation value screen appears. Press “Measurement switch”. AUTO ALIGN ADJUST AL2 : +36.140530 AL1 : -134.558014 AL0 : +115.302132 EXIT - 148 - R-TRK1P-0-0809-02 Illustration Procedure 4. The measurement start preparation screen appears. Set the “Z-R8” test eye and change to the “+2.0mm” position from the reference position on the scale. SET TEST EYE POSITON -2.0 EXIT 5. Press “Measurement switch”. The calculated compensation values are displayed. AL2 : +36.140530 AL1 : -134.558014 AL0 : +115.302132 6. Press “Measurement switch”. The calculated compensation values are written on E2PROM and the “AUTO ADJUSTMENT” menu is displayed again. EXIT 7. Set the slide switch SW6 on the CONTROL PCB to the “L” side. 25 , 64 62 62 , , , 59 59 , 59 59 84 84 62 59 59 7 , , , 8. Set the DIP switch No. 8 of SW5 on the CONTROL PCB to “OFF”. Then, turn off the power. , . SW6 SW5 U L Set No. 8 to “OFF”. - 149 - R-TRK1P-0-0809-02 Connect the oscilloscope. LZM DRIVER PCB 410nsec ±20nsec - 150 - R-TRK1P-0-0809-02 . Adjust VR2 of the LZM DRIVER PCB so that the waveform width of the light intensity saturation point in the center spot may meet the standard. 62 . Set the “0D” test eye. . 62 . Find out the center spot with the TV mode of the oscilloscope. .9. Standard: 410nsec ±20nsec . CONTROL PCB 3. Center spot light intensity adjustment Illustration Procedure Purpose Make the center spot light intensity uniform. . 62A#&+0 2. 62 62 62 4. 1. Observation probe: TP ADIN (CONTROL PCB) GND: TP4 (AG) (CONTROL PCB) 62 62 62 62 . 62 +% 62 . Turn on the power of the instrument and start it in the normal mode. . 10. Fixation target light intensity adjustment Illustration Procedure 1. Set the DIP switch No. 8 of SW5 on the CONTROL PCB to “ON”. Then, turn on the power. 25 , 64 62 62 , , , 59 59 59 84 84 59 7 , 59 62 59 , , , , . Set No. 8 to “ON”. SW5 Print switch 2. The top page of the compensation menu is displayed. Press “Measurement switch” and select “KR”. (The selected item is displayed with yellow letters.) Press “Print switch”. Print switch 3. The KR compensation menu is displayed. Press “Measurement switch” and select “8. KOSHI ADJUST”. Press “Print switch”. KR ADJUST 1. 2. 3. 4. 5. 6. 7. 8. 9. GRAPHIC ADJUST CENTER ADJUST ZERO ADJUST REF ADJUSTMENT KRT ADJUSTMENT LIMIT ADJUST PRINTER ADJUST KOSHI ADJUST AUTO ALING ADJUST KOSHI ADJUST 1. KOSHI_ADJUST_HIGH 2. KOSHI_ADJUST_LOW 4. Set the power meter on the tool holder. 5. The “KOSHI ADJUST” screen appears. Press “Measurement switch” and select “1. KOSHI ADJUST HIGH”. Press “Print switch”. - 151 - R-TRK1P-0-0809-02 Illustration Procedure 6. The fixation target “HIGH” screen appears. Adjust the light intensity to meet the standard with VR3 on the LZM DRIVER PCB. Standard: 15nW ±0.3nW Print switch KOSHI ADJUST 1. KOSHI_ADJUST_HIGH 2. KOSHI_ADJUST_LOW 7. Press “Measurement switch” to return to the “KOSHI ADJUST” screen. Press “Measurement switch” and select “2. KOSHI ADJUST LOW”. Press “Print switch”. 8. The fixation target “LOW” screen appears. Adjust the light intensity to meet the standard with VR1 on the LZM DRIVER PCB. Standard: 5nW ±0.3nW - 152 - R-TRK1P-0-0809-02 11. Printing the compensation values Illustration Procedure 1. Set the DIP switch No. 8 of SW5 on the CONTROL PCB to “ON”. Then, turn on the power. 25 , 64 62 62 , , , 59 59 59 59 59 7 , 84 84 62 59 , , , , . Set No. 8 to “ON”. SW5 2. The top page of the compensation menu is displayed. Press “Measurement switch” and select “KR”. (The selected item is displayed with yellow letters.) Press “Print switch” on the control panel. Print switch ADJUST LIST Common 3. The “KR” compensation menu is displayed. KR CT ITEM SELECT -> MEAS SW EXECUTE -> PRINT SW 4. Press “Switch menu changing switch” among the function switches once. The compensation values are printed and the top page of the compensation menu appears. KR ADJUST 1. 2. 3. 4. 5. 6. 7. GRAPHIC ADJUST CENTER ADJUST ZERO ADJUST REF ADJUSTMENT KRT ADJUSTMENT LIMIT ADJUST PRINTER ADJUST 5. Turn off the power. Set the DIP switch No. 8 of SW5 on the CONTROL PCB to “OFF”. Set No. 8 to “OFF”. 12345678 SW5 Switch menu changing switch - 153 - R-TRK1P-0-0809-02 000001 :-0.000001 A_DEF6 :-0.00000 :+0.000000 KB3 :-0.000001 :-0.00000 :+0.000001 KB1 :-0.000001 FOR_B2 :-0.000010 Alignment frame display position Temporary measurement center position Fixation 0D position Ring center coordinate D quantity for one pulse Target image displacement per 1D on CCD Compensation value for calculating the spherical power Compensation value for calculating the astigmatic power Compensation value for calculating the axial angle Spherical power linearity compensation value ******************* CIRCLE CENTER X:330 CIRCLE CENTER Y:236 CCD MAG :2783 CCD CENTER X:480.000001 :-0.000010 AL0 :-0.643145 R9 :-0.00000 :+0.057000 :+0.000001 :-0.000001 KC1 :-0.000001 FOR_A3 :-0.00000 :+0.000001 SP-M00 SP-M01 SP-M02 SP-M03 SP-M04 SP-M10 SP-M11 SP-M12 SP-M13 SP-M14 SP-M20 SP-M21 SP-M22 SP-M23 SP-M24 :+0.000001 KA2 :-0.000001 A_DEF5 :-0.000001 :-0.835155 :460 :251 :-0.000000 KC2 :-0.000001 :-0.000000 KC3 :-0.150269 RIG3 :0.000001 FOR_B3 :-0.000001 KA1 :-0.000001 R8 :+1.000000 R6 :-0.000001 :-0.00000 :+0.000000 KA3 :-0.000001 FOR_A2 :-0.ADJUST DATA HOFF VOFF KH00 KV00 CF S0 H00 V00 P2D SPD A1 B1 C1 A2 B2 C2 A3 B3 C3 CA1 CB1 CC1 DA : -1 : -4 :466 :251 :-0.00000 :+0.000001 A_DEF4 :-0.000001 :-0.149968 FOR_A1 :-0.47 X HOSEI :5000 Y HOSEI :5000 Z HOSEI :5000 ENDOTHELIUM : 612 PACHO MAG :2961 SLND CNT 30STD: 8481 SLND CNT 30HI : 7961 SLND CNT 60 : 8637 AIR LOSS 30A : 500 AIR LOSS 30B : 2000 AIR LOSS 60A : 500 AIR LOSS 60B : 2000 PACHO TH2 :-153 PACHO TH1 :1092 PACHO INTERCEPT: 8 PACHO MODEL 0 : 394 PACHO MODEL 1 : 394 PACHO MODEL 2 : 394 PACHO MODEL 3 : 394 PACHO MODEL 4 : 394 IOP_CCT0 :65535 IOP_MAG0 :65535 IOP_CCT1 :65535 IOP_MAG1 :65535 IOP_CCT2 :65535 IOP_MAG2 :65535 IOP_CCT2 :65535 IOP_MAG2 :65535 Alignment frame position CCD magnification XY alignment reference position on CCD Endothelium signal reference value on line sensor Solenoid driving time Compensation value for calculating the intraocular pressure Compensation value for calculating the corneal thickness Reference value of test eye for compensating the corneal thickness Compensation value for calculating the intraocular pressure with corneal thickness TOPCON Measured incidence angle Compensation value for Z alignment Compensation value for auto-start Residual astigmatism compensation value in linearity compensation Cornea axial angle compensation value Iris meter compensation value Z alignment compensation value (AUTO) - 154 - R-TRK1P-0-0809-02 .000001 A_DEF3 :-0.00000 :+0.00000 :+0.17 CCD CENTER Y:249.000000 KB2 :-0.000010 AL1 :-0.00000 :+0.00000 :+0.099854 RIG2 :0.149968 SPOT2 :0.00000 :+0.000001 KAXIS :-0.000001 :-0.000001 A_DEF2 :-0.000001 :-0.000001 :-0.000001 RINGHIO:-0.205261 SPOT1 :0.00000 RIG1 :0.00000 :+0.000001 DOT-13 :490 D-SIZE :+0.000001 :-0.000001 A_DEF0 :-0.00000 :+0.026530 AL2 :-0.000001 :-0.000001 A_DEF1 :-0.000001 FOR_B1 :-0.000001 :-0.00000 :+0. . CONTINUE -> MEAS SW BREAK -> PRINT SW - 155 - R-TRK1P-0-0809-02 . Set the DIP switches No. The left screen appears. . 8 of SW5 on the CONTROL PCB to “ON”. . Then. Press “Print switch” three times according to the screen. . SW5 Print switch 3. Install the CCD alignment adjustment tool to the CT optical head. . 59 62 59 . CCD camera position adjustment Illustration Procedure 1. 2. Set No. 7 and No. 64 62 62 . 59 59 59 84 84 59 7 . 8 to “ON”. .12. Tool pin CCD alignment adjustment tool Pushing tool 25 . turn on the power. 7 and No. CT ADJUST 1. 9. 12. 3. 8.Illustration Procedure 4. tighten the fixing screw. Press “Measurement switch” and select “1. Loosen the CCD camera fixing screw. CCD XY SPOT DISPLAY ADJUST CT CCD CENTER CT CCD MAG Z LEVEL ALIGNMENT ADJUST CORNEA ADJUST SOLENOID TIMING SAMPLE HOLD MODEL EYE ADDRESS IOP CONST INPUT PACHO ADJUST CCD RADIENT ADJUST 6. Illuminate the CCD alignment adjustment tool from the back. PEAK LVL:200 CONTRAST: X: Y: Vertical/horizontal chart Monitor scale center tool - 156 - R-TRK1P-0-0809-02 . 2. CCD XY SPOT”. Make sure that “CT” is selected. 5. XY bright spot 7. Adjust the CCD camera position so that the XY bright spot may be at the center of the monitor scale center tool and the vertical/horizontal chart may be straight against the lines of the monitor scale center tool. The top page of the compensation menu is displayed. Then. Print switch ADJUST LIST Common KR CT ITEM SELECT -> MEAS SW EXECUTE -> PRINT SW 5. 7. (The selected item is displayed with yellow letters. 4. The “CT” compensation menu is displayed. Install the monitor scale center tool on the monitor. 10. 11. 6.) Press “Print switch”. store the initial compensation values. Illustration Procedure 25 . . . . Purpose Before adjusting the electric units in the CT system. 8 of SW5 on the CONTROL PCB to “ON”. Print switch 3. 59 59 59 59 84 84 59 7 . CONTINUE -> MEAS SW BREAK -> PRINT SW ADJUST LIST Common KR CT ITEM SELECT -> MEAS SW EXECUTE -> PRINT SW - 157 - R-TRK1P-0-0809-02 . if you change this E2PROM.) Press “Print switch”. turn on the power. Press “Print switch” three times according to the screen. CT system: E2PROM WRITE The compensation value data are stored in E2PROM on the CONTROL PCB. (The selected item is displayed with yellow letters. 7 and No. When replacing the PCB. 8 to “ON”. 64 62 62 . 7 and No. Write the initial values onto E2PROM when you use a compensation value which is not written yet. Set the DIP switches No. The left screen appears. 1.13. 62 59 . . . Set No. SW5 Print switch 2. . adjustment is not necessary. The top page of the compensation menu is displayed. Then. Make sure that “Common” is selected. . 25 . Press “Measurement switch” and select “5. SW6 Writing SW U L - 158 - R-TRK1P-0-0809-02 . 5. Print switch COMMON ADJUST 1. 2.Illustration Procedure 4. . INITIAL WRITE ALL KR/RM TP MODEL : TRK-1P PRINT SW: OK CHIN SW :UP&DOWN MEAS SW : CANCE 6. 64 62 62 . The “INITIAL WRITE” screen is displayed. 6. E2PROM INITIALIZE”. Select “TP” with “Chinrest up/down button”. (The selected item is displayed with yellow letters.) Press “Print switch”. . 59 59 59 59 62 59 84 84 59 7 . . 4. Set the slide switch SW6 on the CONTROL PCB to the “U” side. . The contents of the “COMMON” menu are displayed. 3. . . DESTINATION SET CHINA OFFSET SET STAGE OFFSET BASE CHECK E2ROM INITIALIZE PRINTER DURATION DUMMT01 5. 7. . Make sure that “SUCCESS” is displayed on the screen and press “Measurement switch”. 8 of SW5 on the CONTROL PCB to “OFF”. Press “Print switch” to perform initialization.Illustration Procedure 7. 25 . . - 159 - R-TRK1P-0-0809-02 . . 6. Set the DIP switches No. . 59 59 . 2. 59 59 84 84 62 59 59 7 . . 7 and No. 8 to “OFF”. Press “Right end switch” among the function switches to return to the top page of the compensation menu. 7 and No. 3. The contents of the “COMMON” menu are displayed. Set the slide switch SW6 on the CONTROL PCB to the “L” side. 10. Print switch WRITE:SUCCEESS PUSH : MAS SW 8. turn off the power. . 7. 4. DESTINATION SET CHINA OFFSET SET STAGE OFFSET BASE CHECK E2ROM INITIALIZE PRINTER DURATION DUMMT01 Right end switch 9. 64 62 62 . SW6 SW5 U L Set No. Then. COMMON ADJUST 1. 5. 14. Analog circuit reference voltage adjustment Illustration Procedure VR1: Adjust to “4.75V ±0.02V”. Purpose Adjust the reference voltage for the A/D converter and pressure sensor. 62 , 84 84 , , , , 84 84 84 84 84 , 1. Adjust VR1 on the ANALOG IF PCB to nearly the center. , 62 62 62 62 62 )0& , 62 84 84 62 84 , , 62 84 2. Tester connection TP210: “+" probe TP407: “-” probe (GND) ANALOG IF PCB 3. Turn on the power of the instrument. 4. Turn VR1 on the ANALOG IF PCB to adjust the voltage. Standard: 4.75 ±0.02V 5. Turn off the power of the instrument. - 160 - R-TRK1P-0-0809-02 15. Pressure detection circuit offset voltage removal Illustration Procedure Remove the pressure sensor PCB cable. VR2: Adjust to “0.00 ±0.02V”. 1. Remove the pressure sensor PCB cable from J204 of the ANALOG IF PCB. 62 , , 84 84 , , , 84 84 84 84 , 62 62 62 62 62 )0& , 84 , 62 84 , 2. Turn VR3 on the ANALOG IF PCB clockwise to the utmost limit. 84 84 62 Purpose Remove the offset voltage which is generated in only the pressure detection circuit. , 62 84 ANALOG IF PCB VR3: Turn it clockwise to the utmost limit. 3. Tester connection TP204: “+” probe TP407: “-” probe (GND) 4. Turn on the power of the instrument. 5. Turn VR2 on the ANALOG IF PCB to adjust the voltage. Standard: 0.00 ±0.02V 6. Turn off the power of the instrument. - 161 - R-TRK1P-0-0809-02 16. Pressure sensor offset voltage adjustment Illustration Procedure Connect the pressure sensor PCB cable. Purpose Remove the offset voltage which is generated in only the pressure sensor. 62 , , 84 84 84 84 , , , , 84 84 84 , 1. Turn VR3 on the ANALOG IF PCB clockwise to the utmost limit. , 62 62 62 62 62 )0& 62 84 84 62 84 , , 2. Connect the pressure sensor PCB cable to J204 of the ANALOG IF PCB. 62 84 ANALOG IF PCB VR3: Turn it clockwise to the utmost limit. PRESS SENSOR PCB 3. Leave the PRESS SENSOR PCB in the air as it is. 4. Tester connection TP204: “+” probe TP407: “-” probe (GND) 5. Turn on the power of the instrument. 84 VR1: Adjust to “0.0 ±0.1V”. 6. Turn VR1 on the PRESS SENSOR PCB to adjust the voltage. Standard: 0.0 ±0.1V 7. Turn off the power of the instrument. - 162 - R-TRK1P-0-0809-02 Standard: 4. 84 84 . 84 84 62 84 62 )0& . - 163 - R-TRK1P-0-0809-02 . [When 200mmHg is given to the pressure sensor] 4. J204 200 ±2mmHg 5. Turn on the power of the instrument.02V [When the pressure sensor is left in the air] 0.02V Push the Pressure tool rubber ball. 84 84 84 . 62 62 62 62 62 1. Give the air pressure of “200 ±2 mmHg” to the pressure sensor with the pressure tool. . 62 84 8. . . 84 84 . 7. . Turn off the power of the instrument. .0 ±0. Pressure detection circuit offset voltage removal”. 62 84 2. Set the O-ring on the pressure sensor PCB sensor and install the sensor to the head. Purpose Adjust the sensitivity of the pressure detection circuit (including the pressure sensor). . 62 . 84 84 . Turn VR3 on the ANALOG IF PCB to adjust the voltage. . .1 9. Pressure sensor 6. After adjusting. 62 62 62 62 62 84 84 62 84 62 )0& .17. 84 84 . Tester connection TP204: “+” probe TP407: “-” probe (GND) 4. leave the pressure sensor as it is in the air and check if its offset voltage meets “0. 84 84 84 . repeat the procedure from “15. 3. ANALOG IF PCB Adjust VR3 to meet the following standard. If not. Install the pressure tool to the pressure sensor. Pressure detection circuit sensitivity adjustment Illustration Procedure 62 . . Turn VR3 on the ANALOG IF PCB approximately to the center.00 ±0. VR3: Turn approximately to the center. .00 ±0.1V”.0 ±0. Z adjustment test eye Pushing tool 25 . Then. 64 62 62 . CONTINUE -> MEAS SW BREAK -> PRINT SW - 164 - R-TRK1P-0-0809-02 . Tool pin 1. . 8 of SW5 on the CONTROL PCB to “ON”. 7 and No. Set the DIP switches No. 3. The left screen appears. Install the anterior eye section window glass tool to the CT optical head. Press “Print switch” three times according to the screen. 59 62 59 84 84 59 7 .18. 7 and No. . SW5 Print switch 4. 2. . Set No. . LINE CCD PCB position adjustment Illustration Procedure Anterior eye section window glass tool Purpose Make adjustment so that the Z alignment slit light may be approximately at the center of Z sensor. . turn on the power. 59 59 59 . Install the pushing tool and the Z adjustment tool eye to the CT optical head. 8 to “ON”. . 3. 11. CCD XY SPOT DISPLAY ADJUST CT CCD CENTER CT CCD MAG Z LEVEL ALIGNMENT ADJUST CORNEA ADJUST SOLENOID TIMING SAMPLE HOLD MODEL EYE ADDRESS IOP CONST INPUT PACHO ADJUST . 10. 6. CT ADJUST 1. The “CT” compensation menu is displayed. Press “Measurement switch” and select “CT”. 4.Illustration Procedure Print switch ADJUST LIST Common 5.) Press “Print switch”. Connect the oscilloscope's probes. 41) %. (The selected item is displayed with yellow letters. The top page of the compensation menu is displayed. 2. 9. 7. Press “Measurement switch” and select “7. 12. KR CT ITEM SELECT -> MEAS SW EXECUTE -> PRINT SW 6. 8.- 8176 7. <A8+&'1 LINE CCD PCB - 165 - R-TRK1P-0-0809-02 . 5. Observation probe: Z VIDEO (LINE CCD PCB) Trigger probe: ROG (LINE CCD PCB) Ground: GND (LINE CCD PCB) 62 84 )0& . CORNEA ADJUST”. 8176 %. <A8+&'1 LINE CCD PCB Endothelium reflection signal Maximum 3. tighten the screw to fix the PCB. 62 84 .0V or less - 166 - R-TRK1P-0-0809-02 .- 62 84 )0& . Turn VR1 (CCD gain) on the LINE CCD PCB counterclockwise to the utmost limit (minimum). 84 84 . .Illustration Procedure 62 . . . . Loosen the LINE CCD PCB fixing screw. Turn VR5 on the ANALOG IF PCB counterclockwise to the utmost limit (minimum LED light intensity). 84 84 . 84 84 84 . where the valley part is maximum with the endothelium reflection signal of 3V or less. 9. 41) 8. . Move the PCB in the arrow direction and. 62 62 62 62 62 84 84 62 84 62 )0& . 62 62 62 62 62 84 84 62 84 62 )0& .0V ±0.0V ±0. Epithelium reflection signal Endothelium reflection signal 1. 2. Perform this adjustment in the condition just after “18. . 84 84 . Turn VR5 on the ANALOG IF PCB so that the endothelium reflection signal level may meet the standard. 62 . 62 84 ANALOG IF PCB - 167 - R-TRK1P-0-0809-02 . 3. . Standard: 3. . LINE CCD PCB position adjustment”. . Corneal thickness measurement LED light intensity adjustment Illustration Procedure Purpose Make the discrepancy in light intensity between the instruments uniform. 84 84 .19.1V VR5: Adjust to “3.0V ±0.1V 84 84 84 .1V”. . Press “Print switch”. . . Set the slide switch SW6 on the CONTROL PCB to the “U” side (writing is permitted). 1. . 3. Set the slide switch SW6 on the CONTROL PCB to the “L” side (writing is not permitted). .20. 84 84 62 62 . Press “Measurement switch”. Purpose Store the reference position and calculate the magnification on the line sensor. The count on the screen is higher. : 4. The “CT” menu is displayed again. . 64 . SW6 Writing SW U L Print switch CORNEA ADJUST EPITHELIUM : ENDOTHELIUM: MAG_LINE_S : COUNT : RESULT 2. Corneal thickness measurement offset memory Illustration Procedure 25 . SW6 U L - 168 - R-TRK1P-0-0809-02 . The endothelium signal position and the calculated magnification on the line sensor are displayed. 59 59 59 59 62 59 59 7 . . make the detected value for all the instruments uniform. 9. 3. CT CCD MAG”. CCD magnification compensation Illustration Procedure Purpose When calculating the alignment deviation quantity with the image data. Pushing tool 2. CCD magnification compensation tool Illuminate with a bulb. Tool pin 1. 8. 2. Install the CCD magnification compensation tool. . .21. Set the slide switch SW6 on the CONTROL PCB to the “U” side (writing is permitted). . 6. CCD XY SPOT DISPLAY ADJUST CT CCD CENTER CT CCD MAG Z LEVEL ALIGNMENT ADJUST CORNEA ADJUST SOLENOID TIMING SAMPLE HOLD MODEL EYE ADDRESS IOP CONST INPUT PACHO ADJUST - 169 - R-TRK1P-0-0809-02 . 25 . Press “Measurement switch” on the “CT” compensation menu and select “4. 64 59 59 . 59 59 62 59 59 7 . . SW6 Writing SW U L Print switch 3. Press “Print switch”. CT ADJUST 1. 4. 11. 5. . . 10. 84 84 62 62 . 12. 7. U L - 170 - R-TRK1P-0-0809-02 . CCD MSGNIFICATION ADJUST Compensation is finished. 6.Illustration Procedure 4. Set the slide switch SW6 on the CONTROL PCB to the “L” side (writing is not permitted). After the compensation value is calculated. Illuminate from the back of the magnification compensation tool until the compensation value is calculated (the measurement times are counted to “20” automatically and the calculation is finished). press “Measurement switch”. Compensation value:2735 Measurement times :20 5. The “CT” compensation menu is displayed again. SW6 Writing is not permitted. Finish it with the measurement switch. The “CT” compensation menu is displayed again. 84 84 . 4. . 12. Press “Measurement switch” on the “CT” compensation menu and select “1. 1. 7. 3. 62 . 11. 62 62 62 62 62 3. . Standard: 200 ±5 [digit] 84 84 62 84 62 )0& . press “Measurement switch”. CCD XY SPOT DISPLAY ADJUST CT CCD CENTER CT CCD MAG Z LEVEL ALIGNMENT ADJUST CORNEA ADJUST SOLENOID TIMING SAMPLE HOLD MODEL EYE ADDRESS IOP CONST INPUT PACHO ADJUST . After the adjustment. 84 84 .22. Print switch CT ADJUST 1. which is emitted to the patient's eye. 84 84 84 . XYZ alignment adjustment tool 2. Install the XYZ alignment adjustment tool. 8. Press “Print switch”. 10. for all the instruments uniform. Turn VR6 on the ANALOG IF PCB so that “TOTAL LEVEL” on the monitor may be within the standard. 6. 9. . CCD RADIENT ADJUST PEAK LVL:200 CONTRAST: X: Y: - 171 - R-TRK1P-0-0809-02 . 2. . 62 84 4. 5. Light intensity adjustment of the light source for XY alignment and applanation Illustration Procedure Tool pin Pushing tool Purpose Make the light intensity (parallel light) of the XY LED. CCD XY SPOT”. 3. 2. LEFT switch: Moves the displayed alignment frame leftward. Function switches L 4. Install the XYZ alignment adjustment tool. 7. 10. After adjusting. Set the slide switch SW6 on the CONTROL PCB to the “U” side (writing is permitted). Press “Print switch”. The “ALIGN MARK ADJUST” screen appears. 12. Press “Measurement switch” on the “CT” compensation menu and select “2. RIGHT switch: Moves the displayed alignment frame rightward. CCD XY SPOT DISPLAY ADJUST CT CCD CENTER CT CCD MAG Z LEVEL ALIGNMENT ADJUST CORNEA ADJUST SOLENOID TIMING SAMPLE HOLD MODEL EYE ADDRESS IOP CONST INPUT PACHO ADJUST 3. 5. 8. Press the following function switches so that the marker may be displayed at the XY bright spot center. 5. 4. - 172 - R-TRK1P-0-0809-02 . U ALIGN MARK ADJUST XY bright spot H POSITION : 329 V POSITION : 233 Marker DOWN RIGHT RESET UP LEFT 2. DISPLAY ADJUST”. 11. Alignment frame position adjustment Illustration Procedure Purpose Fit the alignment reference position to the alignment frame center. XYZ alignment adjustment tool Print switch CT ADJUST 1. Tool pin Pushing tool 1. RESET switch: Returns to the initial displayed status.23. SW6 Writing is permitted. 6. 9. DOWN switch: Moves the displayed alignment frame downward. The “CT” compensation menu is displayed again. UP switch: Moves the displayed alignment frame upward. press “Measurement switch”. 4. CALIBRATION DATA READY SW6 Writing is not permitted. 11. CT CCD CENTER”. 2. The “ALIGN MARK ADJUST” screen appears. 3. Press “Print switch”. into E2PROM.24. 10. 5. Press “Measurement switch”. The reference position is automatically written into E2PROM and the “CT” compensation menu is displayed again. 3. 9. 7.71 VERTICAL PIX : 275.76 SIGNAL LEVEL : 64 XY bright spot 1. Press “Measurement switch” on the “CT” compensation menu and select “3. CCD XY alignment offset memory Illustration Procedure Print switch Purpose Store the reference position. Set the slide switch SW6 on the CONTROL PCB to the “L” side (writing is not permitted). 2. 12. U - 173 - L R-TRK1P-0-0809-02 . 6. CCD XY SPOT DISPLAY ADJUST CT CCD CENTER CT CCD MAG Z LEVEL ALIGNMENT ADJUST CORNEA ADJUST SOLENOID TIMING SAMPLE HOLD MODEL EYE ADDRESS IOP CONST INPUT PACHO ADJUST CT CENTER ADJUST HORIZONTAL PIX : 474. which is used for XY alignment on the CCD. 8. CT ADJUST 1. Standard: 150 ±4 [µW] (Wavelength: 780 [nm]) . 2. . 84 84 . Z LEVEL”. 62 84 * When measuring the light intensity with a commercial power meter. adjust the light intensity to half the above standard value because the light source blinks with the duty ratio 0. 8. Anterior eye section window glass tool 1. 62 62 62 62 62 84 84 62 84 62 )0& . 84 84 84 84 84 . 10. 3. . . Contact the power meter’s probe with the anterior eye section window glass tool. Press “Measurement switch” on the “CT” compensation menu and select “5.5. Power meter 62 . CT ADJUST 1. CCD XY SPOT DISPLAY ADJUST CT CCD CENTER CT CCD MAG Z LEVEL ALIGNMENT ADJUST CORNEA ADJUST SOLENOID TIMING SAMPLE HOLD MODEL EYE ADDRESS IOP CONST INPUT PACHO ADJUST 3. 11. Turn VR7 on the ANALOG IF PCB so that the light intensity may meet the standard. 12.25. 2. 9. . 5. Install the anterior eye section window glass tool to the optical head. 7. Z alignment light source light intensity adjustment Illustration Procedure Purpose Set the light intensity of the Z alignment light source uniform. 4. - 174 - R-TRK1P-0-0809-02 . . 6. 4. Z LED ILM LED - 175 - R-TRK1P-0-0809-02 . XYZ alignment adjustment tool 84 84 62 2. 1.26. Install the anterior eye section window glass tool and XYZ alignment adjustment tool to the optical head. Push the Z SENSOR PCB against the mounting metal part. Under this condition. 62 62 Push it. move the Z SENSOR PCB up and down and adjust its position so that the bar displayed on the monitor may be the longest. Z LEVEL Z:(1) 300 (2) 300 TOTAL LEVE : 768 Make this bar longest. Z sensor PCB position adjustment Illustration Procedure Anterior eye section window glass tool Tool pin Pushing tool Purpose Make adjustment so that the Z alignment light may be condensed at the Z sensor center. 62 84 84 62 . Install the anterior eye section window glass tool and XYZ alignment adjustment tool to the optical head. turn the trimmer counterclockwise again and make the adjustment once more. - 176 - R-TRK1P-0-0809-02 . Tool pin Pushing tool 1. Connection and setting of oscilloscope • Vertical axis : 200 [mV/div] • Horizontal axis : 500 [us/div] • CH1 : TP331 • CH2 : TP333 • GND : TP335 84 62 62 84 84 62 . 3. 62 62 Z SENSOR PCB Make the signal peak maximum. Turn VR1 on the Z SENSOR PCB clockwise so that the signal peak may be maximum on the oscilloscope.27. If the signal peak has already passed. XYZ alignment adjustment tool 84 2. Z sensor PCB frequency adjustment Illustration Procedure Anterior eye section window glass tool Purpose Fit the synchronizing frequency of the band-pass filter circuit in the Z alignment circuit to the LED modulating frequency (1. Adjust VR3 in the same way.0kHz). Turn the volume VR4 and adjust the Z2 output level to meet the standard value. Standard: 300 ±1 [Digit] Z SENSOR PCB Z LEVEL Z:(1) 300 (2) 300 TOTAL LEVE : 768 Z LED ILM LED - 177 - R-TRK1P-0-0809-02 . Turn the volume VR2 and adjust the Z1 output level to meet the standard value. If you have passed over the standard value. 62 62 1.28. Z sensor circuit gain adjustment Illustration Procedure Purpose Adjust the sensitivity so that the Z sensor detection signal may be uniform at Z1 and Z2 in the condition that the Z LED spot is imaged at the center. 84 84 62 62 84 84 62 . return the volume and adjust it again. . Connection of oscilloscope • CH1 : TP201 • GND : TP406 84 84 . 84 84 . Under this condition. . 62 84 3. 10. Press “Chinrest up/down button” to hold the signal.2 [V]p-p 10 ±0. 8. 4. Applanation system adjustment tool 62 . turn the volume VR4 on the ANALOG IF PCB so that the applanation signal may meet the standard value. Standard: 10 ±0. 9. 5. SAMPLE HOLD”. . Install the applanation system adjustment tool and the anterior eye section window glass tool. the value with ( ) and the error uniformly. Applanation detection circuit sensitivity adjustment Illustration Procedure Anterior eye section window glass tool Purpose Adjust the detection sensitivity to judge the real measured value. 84 84 . 12. 11. Press “Measurement switch” on the “CT” compensation menu and select “9. CCD XY SPOT DISPLAY ADJUST CT CCD CENTER CT CCD MAG Z LEVEL ALIGNMENT ADJUST CORNEA ADJUST SOLENOID TIMING SAMPLE HOLD MODEL EYE ADDRESS IOP CONST INPUT PACHO ADJUST 4.29.2 [V]p-p GND - 178 - R-TRK1P-0-0809-02 . CT ADJUST 1. 84 2. Tool pin Pushing tool 1. . 2. 62 62 62 62 62 84 84 62 84 62 )0& . . 6. 3. 7. .30. Turn the volume VR1 on the CONTROL PCB to adjust the tilt angle (52°) of the pressure rising curve to fit to the template. 4. CT ADJUST 1. . 3. 6.5 +0. 5. Pressure waveform [V] 52 Trigger voltage: 0. 30 [mmHg] pressure rising curve cutoff adjustment Illustration Procedure Purpose Make the 30 [mmHg] pressure rising curve for all the instruments uniform. 9. register the solenoid driving time in the compensation ROM. 10.3V - 179 - R-TRK1P-0-0809-02 . 6. 12.5V TIMS : 2ms READY 30MMHG_STD 14. .3 [V] VOLTS : 0. Press the [DRIVE] switch among the function switches and generate air puff. SOLENOID ADJUST SOLENOID PRESSURE PULSE WIDTH (SOLENOID_COUNT : : : : 3. . 7. 8. 64 84 84 62 59 7 2. 2. Adjust the solenoid driving time with the chinrest up/down button and press the [DRIVE] switch among the function switches to generate air puff. Press “Measurement switch” on the “CT” compensation menu and select “8. Adjust the peak of the pressure waveform to be within the standard. CCD XY SPOT DISPLAY ADJUST CT CCD CENTER CT CCD MAG Z LEVEL ALIGNMENT ADJUST CORNEA ADJUST SOLENOID TIMING SAMPLE HOLD MODEL EYE ADDRESS IOP CONST INPUT PACHO ADJUST 1. Check if the pressure is set in the “30 [mmHg]” range. SOLENOID TIMING ADJUST”. Connection of oscilloscope CH1 : TP205 (ANALOG PCB) GND : TP406 (ANALOG PCB) Trigger mode : DC trigger and trigger voltage 0. After setting the pressure to the standard value. 59 4. 11. . 2.1 0 .1 MSEC 0x1CA9) COUNT UP -> CHINREST DOWN COUNT_DOWN -> CHINREST UP 30 STD 30 HIGH 60 STD DRIVE [DRIVE] switch 5. After finishing this adjustment. return to “30. SOLENOID ADJUST SOLENOID PRESSURE PULSE WIDTH (SOLENOID_COUNT : : : : READY 60MMHG_STD 14. 3. COUNT UP -> CHINREST DOWN COUNT_DOWN -> CHINREST UP 30 STD 30 HIGH 60 STD DRIVE [60 STD] switch [DRIVE] switch . 60 [mmHg] pressure rising curve cutoff adjustment Illustration Procedure Purpose Make the 60 [mmHg] pressure rising curve for all the instruments uniform.31. 2. 30 [mmHg] pressure rising curve cutoff adjustment” and make sure that the pressure waveform fits to the template. register the solenoid driving time in the compensation ROM. Press the [60 STD] switch among the function switches to change to the “60 [mmHg]” range. 64 84 84 .2 0 [V] 65 Trigger voltage: 0. After finishing the compensation. . . 5. Use the volume VR2 on the CONTROL PCB to adjust the tilt angle (65°) of the pressure rising curve to fit to the template. Press the [DRIVE] switch among the function switches and generate air puff. Pressure waveform 4. Adjust the solenoid driving time with the chinrest up/down button and press the [DRIVE] switch among the function switches to generate air puff. 4.1 MSEC 0x1CA9) 1. Adjust the peak of the pressure waveform to be within the standard.0 +0. 62 62 59 59 7 . .3V - 180 - R-TRK1P-0-0809-02 . Make sure that the measurement mode “30” is set. 64 59 59 .32. Average the data of twenty measurements for each test eye and calculate the constants “A” and “B” by using “Method of least squares”. 6 of SW5 on the CONTROL PCB to “ON”. . 25 . 08001 TRK-1P 10 10. Reference value seal Test eye Test eye holder Reference value No. 6 to “ON”. Change to the “TONO” mode.1 20 20. 2. Measure the test eyes for “10mmHg”. 84 84 62 62 . . Measure the test eyes in the measurement mode “60” in the same way. 59 59 62 59 59 7 . 01 0001 4 62 . Set No. SW5 3. Then. 6. .) 66 #8)#8) 6101 OO*I #761 5. “20mmHg” and “30mmHg” twenty times.0 30 29. 4 4. use the measurement mode “60”. . Mount the repair test eye onto the chin rest.. turn on the power. 1 123. . Set the DIP switch No. . How to calculate the intraocular pressure conversion compensation value Illustration Procedure 1.9 - 181 - R-TRK1P-0-0809-02 . (In the case of “OVER” for the “30mmHg” test eye. [Shift] and [Enter] keys at the same time.D4:D6. Input “LINEST (C4:C6.TRUE)”. 2. Press the [Ctrl].TRUE)} is displayed. - 182 - R-TRK1P-0-0809-02 . Input the standard value and the 1/10 value of A/D average. 4.D4:D6. {} is added and so {LINEST (C4:C6. 3. Select two cells under A and B.Calculation by using “Method of least squares” in Excel 1. 59 84 84 62 62 . Z LEVEL 6. Set No. The top page of the compensation menu is displayed. 59 59 59 62 59 . KR CT ITEM SELECT -> MEAS SW EXECUTE -> PRINT SW CT ADJUST 3. 1.33. U L 1. 7 . Set the DIP switch No. CCD XY SPOT 2. CORNEA ADJUST 8.IOP CONST INPUT 12. (The selected item is displayed with yellow letters. 64 . IOP CONST INPUT”. Press “Measurement switch” and select “CT”. . How to input the intraocular pressure conversion compensation value Illustration Procedure 25 . turn on the power. DISPLAY ADJUST 3. Then.PACHO ADJUST - 183 - R-TRK1P-0-0809-02 .MODEL EYE ADDRESS 11. The CT compensation menu is displayed. SAMPLE HOLD 10. Print switch ADJUST LIST Common 2.8 of SW5 to “ON” and set the slide switch SW6 to the “U” side (writing is permitted) on the CONTROL PCB. 59 . CT CCD MAG 5. . ALIGNMENT ADJUST 7.) Press “Print switch”. Purpose Compensate the difference in the chamber volume and the difference between the pistons to eliminate the discrepancy in the measured intraocular pressure data. CT CCD CENTER 4. 8 to “ON”. SOLENOID TIMING 9. Press “Measurement switch” and select “11. SW6 SW5 . . Example) A: 0. 64 62 62 .5 and over as a unit 5. (The selected item is displayed with yellow letters. . . 25 . Multiply the calculated Then. 8 to “OFF”. 7. . . . L Set No. Input the calculated intraocular pressure compensation value. SW6 SW5 . .) Change the values with “Function switches”.Illustration Procedure 4. After inputting the values. press “Measurement switch” to return to the compensation menu.5 and over as a unit value “B” by 100. 59 59 59 59 84 84 62 59 59 7 . count fractions of and cast away the rest. Turn off the power. - 184 - R-TRK1P-0-0809-02 . .3224 → 332 B: -10. Mode switch ITEM SELECT APPLA CONSTANT INPUT MODE 30 A : 564 B : 1593 MODE 60 A : 606 B : 2029 1000 100 10 Multiply the calculated Then. . U 6. Press “Mode switch” and select the item to be changed. count fractions of and cast away the rest.026 → 1003 1 Function switches value “A” by 1000. Set the DIP switch No. 8 of SW5 to “OFF” and set the slide switch SW6 to the “L” side on the CONTROL PCB. . store the compensation value. . 64 Print switch . 1.) Press “Print switch”. 8 to “ON”. 59 84 84 62 62 . 2. 4. 59 59 59 62 59 7 . 6. Set the DIP switch No. . into E2PROM. 9. .34. 59 SW6 U L 3. . The top page of the compensation menu is displayed. 3. 10. 25 . Common SW5 KR ITEM SELECT -> MEAS SW EXECUTE -> PRINT SW CT ADJUST 1. PACHO ADJUST”. 8. 2. Then. 5. ADJUST LIST CT . (The selected item is displayed with yellow letters. Corneal thickness compensation value memory Illustration Procedure Purpose To ensure the absolute accuracy of the corneal thickness. 8 of SW5 to “ON” and set the slide switch SW6 to the “U” side (writing is permitted) on the CONTROL PCB. which should be used in the final compensation calculation. Set No. Press “Measurement switch” and select “CT”. CCD XY SPOT DISPLAY ADJUST CT CCD CENTER CT CCD MAG Z LEVEL ALIGNMENT ADJUST CORNEA ADJUST SOLENOID TIMING SAMPLE HOLD MODEL EYE ADDRESS IOP CONST INPUT PACHO ADJUST - 185 - R-TRK1P-0-0809-02 . 4. 7. 12. Set the corneal thickness compensation test eye onto the chinrest. 11. turn on the power. Press “Measurement switch” on the “CT” compensation menu and select “12. Carry out alignment with the control lever until the instrument reaches the auto-alignment start position. . 9. 59 59 59 59 84 84 62 59 59 7 . Press “Print switch” on the control panel. . 8 to “OFF”. ±0. - 186 - R-TRK1P-0-0809-02 . 0. and the “CT ADJUST” menu is displayed again.8 ten times in order to acquire data.6.4mm. through the panel switches at the lower section of the LCD. After the preparation is OK. 64 62 62 .5).Illustration Procedure 5.7 and 0. SW6 SW5 U L Set No. Then. which should be measured. 0. Set the slide switch SW6 on the CONTROL PCB ASSY to the “L” side (writing is not permitted). UP 7.) PACHO ADJUST TARGET T=0. turn off the power. .4 MODEL EYE L_SHIFT R_SHIFT 8.4 MODEL EYE :0.5. acquire the data of the test eye equivalent to 0. PACHO ADJUST TARGET T=0.381 DOWN UP 25 .4. First. . Set the value of “MODEL EYE” on the screen to be the same as the real value of the test eye. . clean the test eye with solvent and make adjustment again. After the instrument has finished measuring all the test eyes. . 8 of SW5 on the CONTROL PCB to “OFF”. press “Measurement switch” to perform measurement. (Measure the test eyes equivalent to 0.381 DOWN L_SHIFT R_SHIFT 6. 10. If the primary compensation coefficient is deviated from “1” in a great degree (approx. Set the DIP switch No. :0. the compensation values are displayed and they are written in EEPROM. . 0. RM-7100-01 B Cornea diameter measurement checking tool Used for compensation of cornea diameter measurement. TOOL LIST 4-1 Special tool list Tool No. “±10D”. “±20D”. “C-3D”.) KR-7100P-02 A Auto-start tool Used for checking the auto-start measurement range and for compensation of auto-start. “±15D”.4.5mm can be used as a substitute. for confirming the problem when the measured value is not normal. RM-8000-03 A Tool holder Mounted on the optical head and used to mount the tools. RM-8000-01 A Tool test eyes for “0D”. RM-8000-04 B “±10D” test eye Mounted on the tool holder and used for compensation of P2D. (A normal scale whose minimum unit is 0. Usage rank RM-A2000-03 A “0D” test eye Mounted on the tool test eye and used for compensation of S0 and SPD. and for inputting compensation values. Tool Illustration - 187 - Application R-TRK1P-0-0809-02 . “C-5D” and “C-8D” Used for confirming the measurement accuracy during assembly inspection. KR-7100P-05 B Special tool Used to remove the kerato ring unit. CT-50-05 B Special tool Used to remove/install the nozzle unit. SP-3000P-01 B Corneal thickness test eyes for “0. KR-01 +KR-8000-09 A Kerato test eyes for “R6”. for confirming the problem when the measured value is not normal. “R9” and two kinds of astigmatism Used for confirming the measurement accuracy during assembly inspection. Tool No.5/0. Illustration - 188 - Application R-TRK1P-0-0809-02 .Usage rank Tool RM-8000-07 B Connector removal tool Used for removing the connectors. CT-80-05 B Alignment/applanation tool fixing screw set Used to fix the alignment tool and the applanation light intensity adjustment tool on the nozzle unit. and for inputting compensation values. SL-01 B Diopter telescope Used to check and compensate “0D” of the fixation target.6/ 0.78mm” Used to check the corneal thickness accuracy and to compensate the corneal thickness. TRK-01 B Anterior eye section window glass tool Used to compensate the accuracy.4/0. “R8”. CT-10-06 B Pressure tool Used to adjust the CONTROL PCB and pressure.7/0. TRK-05 B Applanation system adjustment tool Used to adjust the applanation detection circuit sensitivity. TRK-03 B CCD magnification compensation tool Used to compensate the CCD magnification. KR-8000-01 and SP-3000-01 on the chinrest of TRK1P. this will be common to CT60-06.Usage rank Tool TRK-02 B Z compensation test eye Used to adjust the corneal thickness measurement LED light intensity and to store the offset. (After the conversion value is decided. this will be common to CT60-05. TRK-08 A Attachment Used to mount the test eyes of KR01+KR-8000-09. (After the conversion value is decided.) TRK-10 B Repair test eye Used to check the measurement accuracy. to compensate data and to repair the instrument. TRK-04 B XYZ alignment adjustment tool Used to compensate the accuracy. TRK-07 B CCD alignment adjustment tool Used to adjust the CCD camera position.) Tool No. Illustration - 189 - Application R-TRK1P-0-0809-02 . TRK-9 A Checking test eye Used to check the measurement accuracy. for confirming the problem when the measured value is not normal. 4-2 General repair tools • • • • • • • Synchroscope Multimeter Optical power meter Set of the six Phillips screwdrivers Set of the four flat-head screwdrivers 3mm wooden-handle screwdriver Hexagonal wrench set - 190 - R-TRK1P-0-0809-02 . (When this tool is used exclusively for TRK-1P) TRK-14 B CT unit extension cable set Used to adjust the CT unit.78mm” Used to check the corneal thickness accuracy and to compensate the corneal thickness.Tool No.4/0. Usage rank Tool Illustration Application TRK-11 A Tool test eyes for “0D”. “R9” and two kinds of astigmatism Used for confirming the measurement accuracy during assembly inspection.7/0. (When this tool is used exclusively for TRK-1P) TRK-12 A Kerato test eyes for “R6”. for confirming the problem when the measured value is not normal. “±10D”. “C-4D” and “C-6D” Used for confirming the measurement accuracy during assembly inspection. “R8”.5/0. “±15D”. “C-2D”. (When this tool is used exclusively for TRK-1P) TRK-13 B Corneal thickness test eyes for “0. and for inputting compensation values. and for inputting compensation values.6/ 0. “±20D”. Printed in Japan 0808-300TH 1 R-TRK1P-0-0809-02 . 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