transBio-FilterWaste Water Treatment Technology Company Profile • A venture of the Shroff group of companies. • From the same group that runs well known companies like: Excel Industries Ltd., Transpek Industry Ltd, Excel Crop Care Ltd., and others. • Our group also runs an NGO Shroff Foundation Trust with special focus on farmer’s & rural community. • Focused on providing Innovative and Efficient products and services to improve agriculture & environment. • Our products are transBio-filter- A Waste Water Treatment Technology, Soil Testing Kit, Water Testing Kit, Compost Testing Kit, Bio-pesticides, Nutrient Foliar Sprays, Mobile & Stationary Labs. About transBio-Filter transBio-Filter Process Flow Sewage/Effluent Waste Water Earthworm, Processed Bio- Compost organic Media & transBio-Filter (To be harvested once in a Selected Microbial System year) Culture Treated Water rich in Nutrients & Oxygen After Tertiary Treatment (Use in River Discharge Flushing & Washing Use in Agriculture applications) Accreditation of transBio-filter Technology • Clearances from Pollution Control Boards like Gujarat Pollution Board, Maharashtra Pollution control Board, Punjab Pollution Control Board, Delhi Pollution Control Board. • Patent Applied No. 201621036616. • Validation by ATIRA (Ahmedabad Textile Industry’s Research Association). • Technology Performance Report certified by Griffith University, Australia • Award Received in Best Water Treatment Technology in India through ASSOCHAM 2017 and for “Environment abatement and Pollution control” in the year 2015 by Federation of Gujarat Industries. 50+ Biofilter plants installed spread across India in 11 states running successfully 5 transBio-Filter technology is successful in following segments: ➢ Domestic Sewage, Hospitals & Municipal waste water ➢ Chemicals & Pharmaceuticals ➢ Textiles & Dyeing effluents ➢ Sugar Industries ➢ Dairy Industry ➢ Food Processing Industry ➢ Fisheries Industries Apart from above, transBio-filter can also be well applied to: ➢ Fruit Juice processing effluents ➢ Gelatin Industry effluents ➢ Livestock Production, Slaughter House, Tanneries effluent ➢ Palm oil mill effluent ➢ Coalmine effluent ➢ Removal of Polycyclic Aromatic Hydrocarbons (PAH’s) ➢ Removal of Petroleum and Crude oil Hydrocarbons ➢ Removal of Agrochemicals specially “organochlorine pesticide” ➢ Removal of Polychlorinated Biphenyls (PCBs) CASE STUDY: Transpek Industries Limited, Vadodara Replacing Conventional ETP with Biofilter • Conventional ETP • transBio-Filter Plant (Activated Sludge Process) Area: 3,000 square meters Area: 400 square meters Comparison between Conventional ETP v/s Biofilter Sr. Existing Bio-Filter % Details No: ETP plant Plant Reduction Total Effluent 1. Treated 180 180 N.A. (M3/Day) 3000 Sq. 400 Sq. 2. Area Covered 86 % Mtr Mtr Number Of 3. 12 Nil 100% Aerators Comparison between Conventional ETP v/s Biofilter Sr. Existing Bio-Filter % Details No: ETP plant Plant Reduction 4. Power Load 110 HP 20 HP 82% 5. Retention Time 10 Days 45 mins 99% 6. CAPEX 200 Lakh 50 Lakh 75% 7. OPEX 181 Rs./KL 63 Rs./KL 65% Revenue 50 8. Nil (Bio-Compost) tons/Annum Savings of INR Rs. 74.34 Lakhs per year plus Revenue INR Rs. 5.0 Lakhs per year from sale of Bio-compost transBio-Filter Plants Modular & Civil Constructed Capacity range 3KLD to 1.2MLD Partial List of transBio-filter Client Type of waste Sr. No Name & Location Capacity water Excel Crop Care Ltd, Bhavnagar, 1 Sewage 1 .2 MLD Gujarat Transpek Industry Ltd, Vadodara, Sewage+ 2 55KLD & 75 KLD Gujarat Industrial 3 Agrocel Industries Ltd, Kutch, Gujarat Sewage 25 KLD 4 Sam Fine O Chem, Rajkot, Gujarat Sewage 10 KLD Gharda Institute of Technology, 5 Sewage 30 KLD Chiplun, Maharashtra 6 Raipura Village, Vadodara, Gujarat Sewage 2 KLD A L N Rao Medical College,Koppa, 7 Sewage 20 KLD Karnataka 8 Shiva Pharma Chem Ltd, Vadodara, Sewage 10 KLD Chemical System Technologies, New 9 Sewage 80 KLD Delhi Rajda Industries & Exports Pvt Ltd, 10 Sewage 10 KLD Kolkata 11 11 VRTI, Mandvi Kutch Dyes 2 KLD 8/18/2017 Partial List of transBio-filter Client Type of Sr. Name & Location waste Capacity No water 12 ACC Cement Limited. Bellary, Karnataka Sewage 20 KLD 13 ACC Cement Limited ,Bargarh,Orissa Sewage 10 KLD 14 ACC Cement Limited ,Jamul, Chattisgarh Sewage 5 KLD 15 ACC Cement Limited ,Jamul, Chattisgarh Sewage 10 KLD Marathwada Auto Pvt Ltd,Aurangabad 16 Sewage 10 KLD ,Maharashtra 17 Ecoware ,Uttar Pradesh Sewage 10 KLD 18 VIVEC, Paldi, Gujarat Sewage 40KLD 19 Best Value , Karakhadi , Gujarat Sewage 10KLD 20 Best Value , Karakhadi , Gujarat Sewage 10KLD 21 Oasis Valleys, Chanod, Gujarat Sewage 35KLD Transpek Silox Industry Ltd, Vadodara, 22 Sewage Gujarat 35KLD Viswaat Chemicals Ltd, Ambernath, 23 Sewage 10 12 KLD Maharashtra 8/18/2017 Partial List of transBio-filter Client Sr. Name & Location Type of waste water Capacity No Axalta Coating Systems India Pvt Ltd, 24 Sewage 10KLD Vadodara, Gujarat Axalta Coating Systems India Pvt Ltd, 25 Sewage 10KLD Vadodara, Gujarat 26 Ionex, Mumbai, Maharashtra Sewage 5KLD 27 B B Dairy, Savli, Gujarat Dairy Effluent 25 KLD Dyeing & Printing 28 Khamir, Ajrakhpur, Gujarat Effluent 50 KLD Avani Food Products, Mehasana, 29 Casein Base Gujarat 6 KLD 30 Sam Resorts, Bengaluru, Karnataka Sewage 3 KLD 31 Sam Resorts, Bengaluru, Karnataka Sewage 3 KLD 32 KVK , Jalana , Maharashtra Sewage 100 KLD AWPL at Hotel Surya Kaiser Palace, 33 Sewage 20 KLD Varanasi , Uttar Pradesh Rann of Resort , Dhordo, Kutch , 34 Sewage 10 KLD Gujarat 35 AWPL at GNDEC, Ludhiana, Punjab Sewage 500 KLD 13 Partial List of transBio-filter Client Sr. Type of Name & Location Capacity No waste water 36 Bansal Roofing, Vadodara , Gujarat Sewage 3 KLD 37 Indo Green , Pune, Maharashtra Sewage 10 KLD 38 Ram Krishna Ashram,Gwalior, MP Sewage 10 KLD 39 Merino Industries, Hosur Sewage 10 KLD Transmetal Ltd Karakhadi, Vadodara, Chemical 40 50 KLD Gujarat Waste 41 ITI Mahuvad, Gujarat Sewage 20 KLD 42 Ekalbara School, Vadodara, Gujarat Sewage 3 KLD 43 Solaris Chemtech Industries limited, Bhuj Sewage 3 KLD 44 Agrocel Industries Ltd., Awania Sewage KLD 45 Excel Industries, Rajkot Sewage 3 KLD Excel Industries, Rajkot Municipal 46 Sewage corporation 3 KLD 14 47 Yeshree Auto comp, Aurangabad Sewage 10 KLD WASTE WATER MANAGEMENT What Industries seek in wastewater management ? • Maximum reduction in the effluent quantity generation. • Environmental compliance. • Generation of reusable water, if possible also revenue generation. • Minimum CAPEX & OPEX • Minimum Footprint SETTING UP ETP !! WHAT EXPERT’S NEED TO LOOK INTO - SELECTION CRITERIA ▪ Life cycle cost This includes installation costs and operation costs, which are usually capitalized over the life of the project to provide a common basis for comparing different options. ▪ Cost-effectiveness Expressed as a unit cost to provide a basis for comparing different options (Rs./m3). For example, economies of scale often reduce the unit cost of treating wastewater but are not necessarily cost-effective if wastewater flows are not high enough to allow the technology to perform optimally. ▪ Reliability Measure of how well a system performs in relation to expectations without breakdowns or failure to treat wastewater to meet water quality objectives. Reliability also is associated with simplicity of operation and ease of maintenance. Reliable systems that require highly skilled operators and careful maintenance would be less appropriate. ▪ Simplicity Simplicity of operation and ease of maintenance. This is highly desirable for ETP’s designed for SMEs. ▪ Performance Measured in terms of percent removal or may be expressed as typical treated effluent concentrations required to meet water quality objectives ▪ Ability to meet water quality objectives A primary screening criterion. Any system that is not able to meet water quality objectives does not need to be considered any further. ▪ Adaptability to change in influent quality This is a very important criterion for ETPs designed for SMEs because wastewater quality tends to be more variable than for conventional municipal wastewater treatment. ▪ Adaptability to varying flow rate. This is an important criterion for CETPs designed for SMEs, if the industries involved have highly varying flow rates. Success Stories SEWAGE WASTE WATER TREATMENT transBio-Filter- 1.2 MLD at Bhavnagar (City sewage treated and recycled for Industrial & Gardening use) Sewage nala Pumping station transBio-Filter Inner view Raw & Treated water Quality Reuse of treated water 20 Average Results Obtained (1.2MLD STP Bhavnagar) After Before Standard Norms Parameters transBio-Filter Treatment for Land Irrigation Treatment pH 7.0-7.8 7.0 – 7.5 5.5-9.0 TDS (ppm) 1500-2000 < 200 2100 Turbidity (NTU) 100-150 Nil COD (ppm) 200-400 < 20 100 BOD (ppm) 100-200 <5 30 DO (ppm) Nil 2-3 Colour Dark Grey Clear White Odour Strong Odourless Fecal Coliforms 6 3 (MPN/100ml) > 10 < 100 < 10 Nutrient conversion in Treated Water (Bhavnagar) Parameters(mg/l) Before Treatment After Treatment NH4-N 25-40 <10 NO3 10-20 >50 Total P 4-8 1-2 Available P 1-2 5-7 Potassium 10-15 20-25 Considering the nutrient content in treated water as: • Available Nitrogen : 50 mg/l • Available Phosphorous: 7 mg/l • Available Potassium: 25 mg/l Assuming 800 KLD treated water availability, the nutrient availability would be: • Nitrogen : 40 Kg/Day i.e. 14000 Kgs/ Annum equivalent to 25 Tons of Urea • Phosphorous: 5.6 Kgs/Day i.e. 2000 Kgs/Annum equivalent to 4 Tons of DAP • Potassium: 20 Kgs/Day i.e 7000 Kgs/Annum equivalent to 12 Tons of Potash transBio-Filter - 100 KLD at Krishi Vigyan Kendra, Jalna ( City sewage treated and recycled for Agriculture) transBio-Filter Plant Intake from city Sewage nala Treated water for Agriculture use Plant Running on Solar Panels Growth in summer transBio-Filter at Keshopur,Delhi Jal Board “Toilet to Tap’’ Type of Waste Water Domestic City Sewage Capacity of transBio-Filter Plant 80 KLD INDUSTRIAL WASTE WATER SUCCESS STORIES DAIRY & DAIRY PROCESSING WASTE WATER M/s. B.B.Dairy, Savli Unit, Vadodara Type of Waste Water Dairy waste water Capacity of Biofilter Plant 25 KLD Plant Before Parameters After Treatment Treatment pH 5.5 – 6.5 7.50 - 7.90 Turbidity (NTU) 350 - 1000 10 - 25 COD (ppm) 2500 - 3500 150 - 200 BOD (ppm) 1500 - 2000 80 – 100 DO (ppm) Nil 2-3 Colour White Turbid Pale Yellow Sour Odour Odourless Fermented NH4-N (ppm) 25 - 30 10 - 15 NO3-N (ppm) Nil 15 - 20 94 % reduction in COD M/s. Srinivasa Dairy, Hyderabad Type of Waste Water Ice Cream manufacturing Wastewater Capacity of transBio-filter Plant Pilot Plant Study Source of Waste Water Paneer Whey Parameters Input water Output water pH 4.0-4.5 8.0 – 8.5 TDS (ppm) 7500-8000 3000-3200 Turbidity (NTU) > 1000 15-20 COD (ppm) 52000-62000 220-250 BOD (ppm) 48000-55000 100- 120 Pale yellow with Colour Pale Yellow mild green tinge Odour Strong Odourless Oil & Grease 500-550 15-20 (ppm) Ammonical –N 15-20 < 10 (ppm) 29 99 % reduction in COD M/s. Dairy Craft India (P) Ltd., Siyana Road, UP Type of Waste Water Cheese manufacturing Wastewater Capacity of transBio-filter Plant Pilot Plant Study Source of Waste Water Cheese and Dairy Processing Effluent Parameters Input water transBio-filter Output water pH 4.3 7.5 – 8.0 TDS (ppm) 3240 3200-4500 Turbidity (NTU) 1000 50 COD (ppm) 60000 250 BOD (ppm) 53000 200- 250 Colour White Turbid Pale Yellow Odour Sour Odourless Oil & Grease (ppm) 1250 <250* Ammonia (ppm) 74 < 25 (* without 99.6 % reduction in COD M/s. Vimal Dairy Limited, Ahmedabad, Gujarat Type of Waste Water Dairy waste water Capacity of Biofilter Plant 3 KLD Plant Before Parameters After Treatment Treatment pH 5.0 – 6.5 7.50 - 7.90 Turbidity (NTU) > 1000 30 COD (ppm) 12000 180 BOD (ppm) 9000 100 DO (ppm) Nil 2 Colour White Turbid Pale Yellow Odour Sour Fermented Odourless NH4-N (ppm) 55 <10 NO3-N (ppm) 5.0 50 99 % reduction in COD SUCCESS STORIES FOOD PROCESSING WASTE WATER SUCCESS STORIES TEXTILE EFFLUENT WASTE WATER M/S. KHAMIR, AJRAKHPUR, BHUJ, GUJARAT Type of Waste Water Textile waste water Capacity of Biofilter Plant 50 KLD Plant CHEMICAL INDUSTRIES WASTE WATER CASE STUDY I – Transpek Industries Limited Chemical waste water treatment with transBiofilter Type of Waste Chemical Waste Before After Water Water Parameters Treatment Treatment Capacity of 180 KLD pH 8.0 - 9.0 7.0 – 8.0 Biofilter Plant TDS (ppm) 12500 10500 Turbidity (NTU) 80-100 < 5.0 Sulphide (ppm) 30-40 Nil COD (ppm) 500 80-100 BOD (ppm) 150 30-50 DO (ppm) Nil 1.5 – 2.0 NH4-N (ppm) 20 - 25 < 10.0 NO3-N (ppm) 10 - 15 25 - 30 Colour White Turbid Colourless Inlet Outlet Odour Strong Odourless 80 – 85 % reduction in COD PILOT STUDY I – Organophosphate Effluent Chemical wastewater treatment with transBiofilter Parameters Inlet Outlet Type of Waste Organo Phosphorous Water Effluent Color Greyish Colorless Odour Strong, Sulfide Mild pH 6.4 5.7 TDS (ppm) 29260 5200 Turbidity(ntu) 230 1.3 COD (ppm) 5309 72 Chlorides (ppm) 10269 1300 Sulfide (ppm) 207 Nil Sulfite (ppm) 2400 19 Sulfates (ppm) 277 100 Inlet Outlet Phosphates (ppm) 110 8 98.64% reduction in COD PILOT STUDY II – Sulphur wash Effluent wastewater treatment with transBiofilter Sulphur Wash Before After Type of Waste Water Effluent Parameters Treatment Treatment pH 8.9 6.8 TDS (ppm) 110360 46420 Turbidity (NTU) 750 13 Sulfide (ppm) 740 Nil COD (ppm) 23000 1229 Colour Greyish Light yellow Odour Sulphide like Mild Inlet Outlet 89 % reduction in COD PILOT STUDY III – Caprolactum Effluent wastewater treatment with transBiofilter Type of Waste Caprolactam Effluent Before After Water Waste Water Parameters Treatment Treatment pH 1.9 7.1 TDS (ppm) 47820 15000 Turbidity (NTU) 6 55 Sulfide (ppm) 39 Nil COD (ppm) 52416 5634 Ammonia (ppm) 3332 950 Sulfites (ppm) 105 10 Colour Brownish Red Pale Yellow Mild Ammonia Odour Odourless like Inlet Outlet 89.25% reduction in COD PILOT STUDY IV – MEE SLOP Condensate Effluent wastewater treatment with transBiofilter Type of Waste MEE SLOP Condensate Before After Water Waste Water Parameters Treatment Treatment pH 8.9 7.7 to 8.0 TDS (ppm) 3035 3000 Turbidity (NTU) 25 20 – 25 Sulfide (ppm) 169 Nil COD (ppm) 4900 250 BOD (ppm) 3400 55 Ammonia (ppm) 1250 50 Colour Brown Pale yellow Odour Alcoholic Odourless Inlet Outlet 94.89% reduction in COD PILOT STUDY V – Sodium Formate based wastewater treatment with transBiofilter Type of Waste Sodium formate Before After Water based effluent Parameters Treatment Treatment pH 6.5 6.8 TDS (ppm) 17400 < 500 Turbidity (NTU) 300 <5 Sulfide (ppm) 155 Nil COD (ppm) 24800 < 100 So3 (ppm) 388 Nil Reddish Colour Colourless Brown Odour Formate mild Inlet Outlet 99% reduction in COD 8/18/2017 SUCCESS STORIES DYE & DYE INTERMEDIATE WASTE WATER PILOT STUDY VI – Natural Dye Industry based wastewater treatment with transBiofilter Type of Waste Natural Dye Industry Before After Parameters Water based effluent Treatment Treatment pH 7.5 to 8.0 8.0 to 8.5 TDS (ppm) 17400 < 500 Turbidity (NTU) 200 to 400 < 10 DO (ppm) Nil 3 to 4 COD (ppm) 1500 < 150 BOD (ppm) 500 < 30 Colour Reddish Blue Pale Yellow Odour Muddy Odourless Inlet Outlet 90% reduction in COD SUCCESS STORIES COMMON EFFLUENT TREATMENT PLANT WASTE WATER PILOT STUDY – COMMON EFFLUENT TREATMENT PLANT wastewater treatment with transBiofilter Type of Waste Before After CETP Waste Water Parameters Water Treatment Treatment pH 4.3 7.2 to 8.0 TDS (ppm) 366 3050 Turbidity (NTU) 20 20 – 30 Sulfite (ppm) 52 Nil COD (ppm) 5800 250 BOD (ppm) 2000 50 Ammonia (ppm) Nil Nil Colour White Turbid Pale yellow Odour Solvent Type Odourless Inlet Outlet 95.68% reduction in COD Key Features Lowest Capital No skilled labour Lowest Power and Operations required consumption cost Surety of getting Meets pollution control Lowest area consistent, sustainable Board norms requirement and reliable results Organic Waste Converter (OWC) Organic Waste fed to OWC along with Bioculum and absorbent after Segregation Removal of raw compost after 15 min. Cycle. Raw compost kept in curing system THANK YOU ! Mr. Rahul Chhabra (CEO) Transchem Agritech Pvt. Ltd., Mobile No : +91 8141003000 850/2, GIDC Estate, Email Id :
[email protected] Makarpura, Vadodara – 390 010, Gujarat, Mr. Sushant Kumar(Marketing Manager- North) India Mobile No : +91 7982362684 Tel : 0265-6542246/6544069 Email Id :
[email protected] www.transchem.in