TDY75 Oil-Cooling Electric Drum

TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUALGlobal Mining TDY75 OIL-COOLING ELECTRIC DRUM OPERATION MANUAL TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL 1. Prologue Oil-cooling motorized drum is a new type driving unit used in belt conveyors. It has special advantages as described below. Motorized drum is inserted in the cavity of the drum, it has characteristics of well knit structure, covering less area, good looking appearance, easy and safe operation and simple maintenance. It has characteristics of light weight, using less metal material and low production cost. The technical manual introduces to consumers products use, structural property, Installation, operation, maintenance, overhaul and choice, which in order to pay attention to motorized drum in operation, ensure long employment life and reliable performance. 2. The use of Oil-Cooling Motorized Drum Oil-cooling motorized drum is a type driving used in belt conveyors to operate major part in driving belt. Oil-cooling motorized drum seals hermetically well, it can be used in the place of plenty dusts and moist place. With sealed junction box, motorized drum can be used indoors and outdoors. Motorized drum uses class-B insulation motor. Its electromagnetic part is similar with Y type model motor. In order to show difference, the drum is named YG type since the cooling way and structure are developed. The motor uses high- point grease and heat-oil resistant rubber sealing ring. So it can operate safely in the place of the environmental temperature below 40°C. Motorized drum can not be used to transfer materials of high temperature or in places with the danger of explosion. 3. Structure Figures a) Structural Principle (see Figure 1 on next page). In the cavity of the drum, the motor with ring cooling fan is supported with left and right flange shafts which are fixed on the bearing. The main shaft of the motor revolves to make the two external gears and two ring gears Rotate to let the drum revolve reductively. The cooling lubricating oil in the cavity of the drum can wash the case of the motor to cool it when the drum revolves, and lubricate the gear shaft (not including the motor gear shaft) b) Design features: -The parts of the motorized drum are of good internalization and easy to mount and dismount. - Collar screws on bearings, easy to mount, dismount and move. - Lead screws easy to dismount. - Grease filler hole and oil drain hole, and easy to change lubricating oil. TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL Names and mark numbers of the parts. 1. Drum body 2. External stopper washer 3. Pinion 4. Motor 5. Ring seal washer 6. Left flange shaft 7. Ring seal washer 8. Cheese head oil stopper 9. Name plate of drum 10. Left and cover 11. Paper washer 12. Cover 13. Left bearing 14. Junction box 15. Base for junction box 16. Oil stopper 17. Oil stopper washer 18. Paper washer 19. Paper washer 20. Gear 21. Pinion shaft 22. Inside gear ring 23. Paper washer 24. Right end cover 25. Right flange shaft 26. Right bearing FIGURE 1 STRUCTURE SKETCH OF TDY75 OIL-COOLING ELECTRIC DRUM TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL 5. Mount, Adjust and Trial Operation a) Motorized drum must be mounted according to the requirements of TD75 fixed belt conveyor and delivered belt conveyor. b) Trial operation: After mounting, new or overhauled drum must be taken 2 hours no load trial operation and 8 hours load trial operation. To exam carefully as below: (1) Inspection before operation: - Check the wiring of the junction box. - Check the quantity of lubricating oil if it reaches the height of 1/3 of the drum diameter. - Rotate the drum with hands to check if it has block in rotating. (2) Check as below in and after trial operation - If it runs smoothly and has no period blast noise - The bearing must not have abnormal noise - If the junction screws lost motion. - Technical properties must satisfy the design requirements. 6. Rules of Operation a) Motorized drum must be started with no load. b) Check the height oil periodically and replenish it with oil according to the oil loss. c) Lubricate according to the Lubricating requirement. Form for lubricating requirements as shown on the chart on the right: Name of lubricating part Lubricating oil NO Time of lubricating Remarks Reducing Speed gear 46# engine oil Gb443- 1989 The first period of exchanging oil is 30 days, after that, exchanging oil every 6 months Reduced oil can be reused. Gear shaft of motor Grease of gear shaft SH/T0386- 1992 New solid lubricant must be oiled every 6 months TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL 7.Maintenance of Motorized Drum Besides operation according to the rules. Periodic maintenance must be taken according to the times below: a) Maintenance must be done every 6 months. • Clean the reduction gear of the roller. exchanging cooling lubricating oil. • Solid lubricant must be oiled into the body of the motor shaft. • Check the wear and tear of the rubber seal, adjust the tensile force of the spring of the seal washer. • Check if oil immerse the motor winding of the oil-cooling motorized drum. New rubber seal must be used if oil stains are seen. b) Middle maintenance must be done a year • Clean the reduction gear. Check the wear of it. New gear should be replaced if the wear and tear of reduction gear is over 1/5 of the width of tooth top. • Clean all bearings of the drum. • Make maintenance according to the maintenance requirements of motor. c) Heavy repair must be done every 2 years. • Dismount all parts to check and repair or replace the wear and tear parts. d) Dismount and mount the motorized drum as below when repairing. • Remove the oil drain hole screw(16)let cooling lubricating oil out. • Open the junction box and dismount the wiring of motor. • Loosen the fastening screws in the base for junction box, remove the base. • Withdraw from left-bearing (13) • Loosen the left end cover (10), remove it with lead screw. • Tighten the collar screw on the left bearing into the screw hole on the shaft end of the right flange shaft (25), and hoist the drum vertically with a cram, remove the left end cover (10). • Loosen the right end cover of motor (24), remove it with lead screw, pull out the drum body(1) to check it,If it needs further dismount, continuing in order. • Loosen the set bolts of the flange shafts. dismount the left and right flange. • Dismount the pinion. • Remove the left and right end cover. When mounting, do the same on the opposite sequence, the quality of the mounting must be assured when repairing. 8.The Way of Wiring Motor The rated power of the motor is 50Hz, the wiring way of 3kW or below:380v is Y connection. The wiring way above 4kW: 380v is A connection. The wiring between the roller and the power must be firm and safe. The ground wire must be strongly connected with the pole in the junction box, making the shell have a good ground connection. Protection devices mated with the selective the roller such as overload must be installed in the circuit. TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL Drum Diameter (mm) Motor Power (kw) Belt speed V (m/s) Center Height Bear type in motor GB/T276-1994 Bear type of roller end cover GB/T276-1994 Bear type of pinion shaft GB/T283-1994 Rubber seal GBB13871-1992 250 1.5 0.8 100 6206-2RS/Z 1 6210 NJ305 NJ204 FB30X52X10 FB50X75X12 1.0 1.25 1.6 2.0 2.2 3.0 1.6 2.0 2.5 320 1.5 0.8 100 6206-2RS/Z 1 6210 NJ306 NJ205 FB30X52X10 FB50X75X12 1.0 1.25 1.6 2.2 1.0 112 6306-2RS/Z 1 1.25 1.6 3.0 1.25 132 6308-2RS/Z 1 6212 NJ305 NJ307 FB40X62X10 FB60X85X12 1.6 4.0 1.6 400 2.2 0.8 112 6306-2RS/Z 1 6213 NJ305 NJ306 FB30X52X10 FB60X85X12 1.0 1.25 100 6206-2RS/Z 1 1.6 3.0 1.6 3.0 0.8 132 6308-2RS/Z 1 6213 NJ305 NJ307 FB40X62X10 FB65X90X12 1.0 1.25 4.0 1.0 1.25 1.6 112 6306-2RS/Z 1 FB30X52X10 List of roller’s bearings and the rubber seal (List 2) TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL List of roller’s bearings and the rubber seal (List 2 – Cont.) Drum Diameter (mm) Motor Power (kw) Belt speed V (m/s) Center Height Bear type in motor GB/T276-1994 Bear type of roller end cover GB/T276-1994 Bear type of pinion shaft GB/T283-1994 Rubber seal GBB13871- 1992 500 3.0 1.25 100 6206-2RS/Z 1 6214 NJ305 NJ307 FB30X52X10 FB70X90X12 1.6 2.0 3.0 0.8 132 6308-2RS/Z 1 6214 NJ307 NJ309 FB40X62X12 FB30X52X10 FB70X90X12 1.0 4.0 0.8 1.0 1.25 1.6 112 6306-2RS/Z 1 2.0 2.5 5.5 2.0 132 6308-2RS/Z 1 2.5 5.5 1.0, 1.25 132 6308-2RS/Z 1 6215 NJ308 NJ310 FB40X62X12 FB45X70X12 FB75X100X12 1.6 7.5 1.25, 1.6 160 6309-2RS/Z 1 2.0 2.5, 3.15 132 6308-2RS/Z 1 11 1.6 160 6309-2RS/Z 1 6216 NJ309 NJ311 FB45X70X12 FB55X80X12 FB80X05X12 2.0, 2.5 15 1.6, 2.5 180 6311-2RS/Z 1 18.5 2.0, 2.5 3.15, 4.0 630 5.5 1.6 132 6308-2RS/Z 1 6217 NJ308 NJ310 FB40X62X10 FB85X110X12 2.0 2.5 5.5 1.0, 1.25 6217 NJ308 NJ310 FB45X70X12 FB40X62X12 FB85X110X12 7.5 1.0 160 6309-2RS/Z 1 1.25 TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL List of roller’s bearings and the rubber seal (List 2 – Cont.) Drum Diameter (mm) Motor Power (kw) Belt speed V (m/s) Center Height Bear type in motor GB/T276-1994 Bear type of roller end cover GB/T276-1994 Bear type of pinion shaft GB/T283-1994 Rubber seal GBB13871-1992 630 7.5 1.6 132 6308-2RS/Z 1 6217 NJ308 NJ310 FB40X62X12 FB45X70X12 FB85X110X12 2.0 2.5 11 2.0 160 6309-2RS/Z 1 6217 NJ308 NJ310 FB40X62X12 FB45X70X12 FB85X110X12 2.5, 3.15 11 1.0, 1.25 6218 NJ309 NJ311 FB45X70X12 FB55X80X12 FB90X120X12 1.6 15 1.6 180 6311-2RS/Z 1 2.0, 2.5 160 6309-2RS/Z 1 3.15, 4.0 18.5 1.25, 1.6 200 6312-2RS/Z 1 6218 NJ309 NJ311 FB55X80X12 FB60X85X12 FB90X120X12 2.0, 2.5, 3.15, 4.0 180 6311-2RS/Z 1 22, 30 1.25,1.6,2.0,2.5,3.15,4. 0 200 6312-2RS/Z 1 6222 NJ311 NJ312 FB60X85X12 FB110X140X14 30, 37, 45 1.6, 2.0, 2.5, 3.15, 4.0 225 6313-2RS/Z 1 FB65X90X12 FB110X140X14 800 5.5 1.25 132 6308-2RS/Z 1 6219 NJ308 NJ310 FB40X62X10 FB45X70X12 FB95X120X12 7.5 1.25, 1.6 160 6309-2RS/Z 1 11 1.25, 1.6, 2.0 6219 NJ309 NJ311 FB45X70X12 FB55X80X12 FB95X120X12 15 2.0, 2.5 180 6311-2RS/Z 1 18.5 2.5, 3.15, 4.0 180 6311-2RS/Z 1 6219 NJ309 NJ311 FB55X80X12 FB95X120X12 18.5, 22, 30 1.6, 2.0, 2.5, 3.15, 4.0 220 6312-2RS/Z 1 6222 NJ311 NJ312 FB60X85X12 FB110X140X12 30, 37, 45 1.6, 2.0, 2.5, 3.15, 4.0 225 6313-2RS/Z 1 FB65X90X12 FB110X140X14 TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL Drum Diam. (mm) Motor Power (kw) Belt width (mm) Belt speed V (m/s) Weight (kg) 0.4 0.5 0.6 0.8 1.0 1.25 1.6 2.0 2.5 3.15 4.0 250 1.1 400 ,500, 650 △ △ △ ○ ○ ○ 142 152 162 1.5 △ △ △ ○ ○ ○ ○ ○ 144 154 164 2.2 400 ○ ○ ○ 142 500,650 △ △ ○ ○ ○ ○ 170 180 3.0 400 ○ ○ 144 500, 650 △ △ ○ ○ ○ 172 182 320 1.5 400.500 650.800 △ △ △ ○ ○ ○ ○ ○ ○ 172 182 192 203 3.0 △ △ △ ○ ○ ○ ○ ○ ○ 207 217 224 250 2.2 △ △ △ ○ ○ ○ ○ ○ ○ 174 184 194 205 4.0 △ △ △ ○ ○ ○ ○ ○ ○ 200 224 236 270 400 1.5 500.650 800.1000 ○ ○ ○ 199 210 229 242 2.2 △ △ △ ○ ○ ○ ○ 216 227 246 259 3.0 △ △ △ ○ ○ ○ ○ ○ 248 262 282 304 4.0 △ △ △ ○ ○ ○ ○ ○ 248 262 282 304 5.5 △ △ △ ○ ○ ○ ○ ○ ○ 253 267 287 309 500 1.5 500.650.800 △ △ △ ○ ○ ○ ○ ○ 269 280 310 2.2 △ △ △ ○ ○ ○ ○ ○ 271 282 312 3.0 500.650 800.1000 △ △ △ ○ ○ ○ ○ ○ ○ 299 313 343 354 4.0 △ △ △ ○ ○ ○ ○ ○ ○ 305 319 349 374 5.5 △ △ △ ○ ○ ○ ○ ○ ○ 365 404 430 465 7.5 △ △ △ ○ ○ ○ ○ ○ ○ 377 414 442 480 11 500 ○ ○ ○ ○ ○ ○ 440 11 650.800.1000 △ △ △ ○ ○ ○ ○ ○ ○ 455 475 513 585 15 800.1000 1200.1400 ○ ○ ○ ○ ○ ○ 480 500 557 685 18.5 ○ ○ ○ ○ 580 600 637 690 22 ○ ○ ○ ○ 585 605 642 630 2.2 650.800.1000 ○ ○ ○ 505 524 548 3.0 650 ○ ○ ○ 509 800.1000 △ △ △ ○ ○ ○ ○ 526 536 587 4.0 650.800 1000.1200 △ △ △ ○ ○ ○ ○ 533 545 563 672 5.5 ○ ○ ○ ○ ○ ○ 555 572 603 7.5 650 ○ ○ ○ ○ ○ 559 718 800.1000.1200.1 400 △ △ △ △ ○ ○ ○ ○ ○ 587 618 687 11 650 ○ ○ ○ ○ ○ ○ ○ 608 800.1000.1200 △ △ △ △ ○ ○ ○ ○ ○ ○ ○ 674 705 776 15 650 ○ ○ ○ ○ ○ ○ ○ 63 840 800.1000 1200.1400 △ △ △ △ ○ ○ ○ ○ ○ ○ ○ 692 754 794 890 18.5 ○ ○ ○ ○ ○ ○ ○ 742 804 844 890 22 ○ ○ ○ ○ ○ ○ 742 804 844 890 30 ○ ○ ○ ○ ○ ○ 742 804 844 890 37 ○ ○ ○ ○ ○ ○ 792 854 894 940 45 ○ ○ ○ 792 854 894 940 800 5.5 800.1000 ○ ○ ○ ○ ○ ○ 864 7.5 1000 1200 1400 ○ ○ ○ ○ ○ ○ 860 875 886 11 ○ ○ ○ ○ ○ ○ 930 945 957 15 ○ ○ ○ ○ ○ ○ 948 963 975 18.5 ○ ○ ○ ○ ○ ○ 1020 1035 1050 22 800.1000 1200.1400 ○ ○ ○ ○ ○ 1010 1030 1045 1060 30 ○ ○ ○ ○ 1030 1050 1065 1080 37 ○ ○ ○ 1080 1100 1115 1130 45 ○ ○ 1100 1120 1135 1150 Parameter Form for TDY75 Type Oil-cooling Electric Roller Series TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL 9. References for chart on previous page 1. “○”Means normal series 2. “△”Means low-speed non-standard series. 3. The numbers showing reference quality ”1” Means Six Class Motor in left, Four Class Motor in right. 4. The reference quality is homologued one by one against the bandwidth. 10. Order Number Example Order Number Example • Type Oil-Coling Drum • Power is 7.5kw • Belt Speed is 1.25m/s • Belt Width is 650mm • Drum Diameter is 500mm 50 DrumDiameter D/10 65 Belt Width B/10 125 Belt Speed 100V 75 Motor Power 10P Y Type Oil-Cooling Drum TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL Contour Dimension form for TDY75 Type Oil-Cooling Electric Roller D B A L L1 e L K M N P Q h ds L2 250 400 750 500 830 95 120 105 90 340 280 35 27 604 500 850 600 930 704 650 1000 750 1080 854 320 500 850 600 940 95 120 105 90 340 280 35 27 720 732 650 1000 750 1090 120 90 340 280 35 870 882 400 500 850 600 940 95 120 125 90 340 280 35 27 732 744 650 1000 750 1090 120 90 340 280 35 882 894 500 500 850 600 960 115 100 145 70 340 280 35 35 27 736 620 746 728 650 1000 750 1120 120 90 340 280 886 896 858 900 800 1300 950 1420 120 90 340 280 35 1080 1096 1058 1100 650 1000 750 1120 120 90 340 280 35 868 800 1300 950 1430 140 130 80 400 330 35 1064 630 115 175 27 1068 1000 1500 1150 1630 140 130 80 400 330 35 1260 1268 1200 1750 1400 1900 160 180 160 90 440 360 50 34 1514 1514 800 1000 1500 1150 1650 115 160 180 160 90 440 360 50 34 1207 1200 1750 1400 1900 160 180 160 90 440 360 50 34 1520 1400 2000 1600 2150 160 180 160 90 440 360 50 34 1720 TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL OEM International 19 Fl., Seaview Commercial Building 21-24 Connaught Road West Hong Kong T +852 2815 9988 F +852 2805 2556 [email protected] OEM China 506 Parkview Center No. 5, Fanjiang Xilu Chaoyang District Beijing, 100016, China T +86 10 6432 2486 F -86 10 6432 4255 [email protected] OEM Mexico Sodies s.a. de c.v. Miguel Hidalgo 35 Tizapán San Angel 01090 México D.F. T +52 2615 5417 [email protected] OEM United States Intex Trading, Inc. 38 McGuinness Blvd. Brooklyn, NY 11222 T +1 (646) 536 2733 F +1 (718) 389 4710 [email protected] OEM Argentina Centro Uruguay Norte Uruguay y Jorge Newbery San Isidro - Buenos Aires T +54 9 11 6093 8489 M +54 9 11 3234 4444 [email protected] OEM Chile WS-INGENIERIA / SPIN TECHNOLOGIES Eduardo Marquina 3937 of.807 Vitacura, Santiago T +56 (2) 248 7396 F +56 (2) 248 7734 [email protected]