MAGIC ROMA MAGIC FAMILY MAGIC COLLECTION MAGIC DE LUXE 1/2 MAGIC DE LUXE RD MAGIC COMFORT MAGIC COMFORT RD MAGICCOMFORT+ MAGIC COMFORT+ RD SERVICE MANUAL Rev. 5 Saeco Table of contents 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Introduction Technical data Operation Functions and timing Service programme Faults Fault diagnosis Repairs / Service schedule Disassembly Circuit diagrams Saeco International Group REV.5 SEPT.2004 . Equipment 3.2004 . Overview of product range 1 1 1 1 2 Saeco International Group REV. Safety instructions 5.CHAPTER 1 INTRODUCTION Page 1. Documents required 2. Material 4.5 SEPT. . The Royal coffee machine is classified under Protection Class 1. Safety instructions All prescriptions and regulations in force regarding the repair of electrical equipment must be observed! The machine must be disconnected from the main power supply before performing repair work.MAGIC 1. INTRODUCTION The following documents and requirements are necessary to qualify for an authorised repair. Protective devices must be tested once the repair work has been completed.4 SEPT. Switching the machine off is not an adequate measure. Tools In addition to an electrical workshop. Saeco International Group REV. Material Description Heat conductive paste Bolt adhesive Descaler Grease solvent Silicone grease (food safe) Comments Temperature resistance ≥ 200° Temperature resistance ≥ 200° Brand User's choice User's choice Saeco User's choice Saeco 4. • • 2. Documents required 1.2003 Page 1/2 . the following standard tools are necessary: 1 1 1 1 Description Special screwdriver (Pozi) Special screwdriver (Pozi) Special screwdriver (Torx) Temperature measuring device Comments Size: PZ1 Size: PZ2 Size: T10 Temperature range > 150ºC Suitable for point measurements Service manual Operating instructions where available 3. Overview of product range MAGIC TYPE Roma * Family Collection1 Collection2 De luxe1 De luxe2 De luxe RD* Comfort Comfort RD* Comfort+ Comfort+ RD* Pre-grinding Pre-brewing x x x x x x x x x Powder coffee compartment Rapid steam Display Dial control 6 buttons 8 buttons 6 buttons 8 buttons 6 buttons 6 buttons x x x x x x x x x x x x x x x x x x x x x Ph** Ph** * RD: Redesign **Ph: Pipe heating Page 2/2 REV.1.4 SEPT. INTRODUCTION 5.2003 Saeco International Group . Technical Data Magic (Collection old/new/de luxe1) 3.CHAPTER 2 TECHNICAL DATA Page 1.5 SEPT.2004 . Technical Data Magic (de luxe RD/Comfort RD/Comfort+ RD) 1 2 3 4 Saeco International Group REV. Technical Data Magic (de luxe2/Comfort/Comfort+) 3. Technical Data Magic (Family/Roma) 2. . 0 ccm. 1. 4. 30 . for 50 ml Approx. 86° C Initial grinding with completely empty machine: Approx. TECHNICAL DATA Magic (Roma) Power supply/output: Safety system: Temperature monitoring: Continuous flow thermoblock: Pump: Technical data 230V 50Hz 1250W 170°C Safety thermostat for boiler KTY Temperature sensors transmit respective temperatures to electronic system Coffee and hot water boiler (1090 W) Ulka reciprocating piston pump with angle connector and thermostat 48 W. 300g Approx.2004 Page 1/4 . 14 kg Approx. 28 sec. 5. 15 bar 330/385/395 Approx.5 SEPT. 50 Hz. 15 sec.Magnet coil During heating . 40 sec. galvanised steel grinding cone and grinding disc 260 V Direct current 230 V . Type EX5. 20 l/h Conventional safety valve connected to pump Installed in machine in front of the turbine and pump. with water at 10°C to operating temperature None due to boiler From coffee temperature to 127°C . Approx. for initial start-up Approx. Approx.5 sec. 230V. Technical data (Magic Family.5 A Max.Approx. Direct current. / subsequent grinding: approx. 10 ml volume Approx. 50 sec. 437W / 130 (only activated when gears are operational) Plastic grinding screw. 1 . 2.2 sec. Approx. for 100 ml Safety valve: Water filter: Gearmotor: Cup warmer/Gear resistor: Grinder (conical): Motor: Doser: Power consumption: Pump pressure: Dimensions W x D x H in mm: Weight: Coffee bean container capacity: Water tank capacity: Boiler capacity: De-aeration time: Heating time: Re-heating time: Steam heating time: Coffee dispensing temperature: Grinding time: Time to make expresso: Time to make cup of coffee: Saeco International Group REV.approx. 80 sec. Roma. Roma RD) 2.35 V Approx.MAGIC 1.4 l max. 1 .Magnet coil Doser for powder coffee. 20 l/h Conventional safety valve connected to pump Installed in machine in front of the turbine and pump. 50 sec. 86° C Initial grinding with completely empty machine: Approx.approx.0 ccm. 300g Approx. 10 ml volume Approx.2 sec. 30 . 4. with water at 10°C None due to boiler From coffee temperature to 127°C . 80 sec. 5. 260 V 230 V .4 l max.Capacity: De-aeration time: Heating time: Re-heating time: Steam heating time: Coffee dispensing temperature: Grinding time: Time to make expresso: Time to make cup of coffee: Seite 2/4 REV.Magnet coil During heating .2004 Saeco International Group .35 V Approx. for 100 ml Safety valve: Water filter: Gearmotor: Cup heater/Gear resistor: Grinder (conical): Motor: Doser: Second Doser: Power consumption: Pump pressure: Dimensions W x D x H in mm: Weight: Coffee bean container capacity: Water tank: Boiler . 2. Approx. Approx.5 SEPT. Technical data (Magic Collection/old/new/de luxe1) TECHNICAL DATA Magic (Collection/old/new/de luxe1) Power supply/output: Safety system: Temperature monitoring: Continuous flow thermoblock: Pump: Technical data 230V 50Hz 1250W 170°C Safety thermostat for boiler KTY Temperature sensors transmit respective temperatures to electronic system Coffee and hot water boiler (1090 W) Ulka reciprocating piston pump with angle connector and thermostat 48 W. for 50 ml Approx. 14 kg Approx.Approx.5 sec. for initial star-up Approx. Type EX5. 50 Hz. / subsequent grinding: approx. 230 V . Direct current. galvanised steel grinding cone and grinding disc Direct current. 15 bar 330/385/395 Approx. 28 sec. 230V. 1. MAGIC 2. 15 sec. 437W / 130 Plastic grinding screw. Approx.5 A Max.2. 40 sec. Comfort+) 2. 14 kg Approx. 2. 437W / 130 Plastic grinding screw. Comfort+) Power supply/output: Safety system: Temperature monitoring: Continuous flow thermoblock: Rapid steam system (only Comfort +) Pump: Technical data 230V 50Hz 1250W 170°C Safety thermostat for boiler KTY Temperature sensors transmit respective temperatures to electronic system Coffee and hot water boiler (1090 W) Pipe heating (1090 W) for steam dispensing Ulka reciprocating piston pump with angle connector and thermostat 48 W.Magnet coil Doser for powder coffee. / subsequent grinding: approx. 4. by means of measuring spoon During heating . Comfort. Approx. 5. 15 bar Conventional safety valve connected to pump Installed in machine in front of the turbine and pump.Approx.5 sec.approx.35 V Approx. 230V. Direct current.5 SEPT. Approx. with water at 10°C None due to boiler From coffee temperature to 127°C . for initial start-up Approx.5 A Standby . 20 l/Std. 80 sec.04 A Max. 28 sec. 15 bar 385/450/395 Magic Comfort / de luxe 2 silver 330/385/395 Magic de luxe 2 Approx. for 100 ml Safety valve: Water filter: Gearmotor: Cup heater/Gear resistor: Grinder (conical): Motor: Doser: Second doser: Power consumption: Pump pressure: Dimensions W x D x H in mm: Weight: Coffee bean container capacity: Water tank capacity: Boiler . galvanised steel grinding cone and grinding disc 260 V Direct current Coffee dose adjustable by means of lever (6 .2 sec.9g) outside housing 230 V . for 50 ml Approx. 50 sec. Approx. 86° C Initial grinding with completely empty machine: Approx.MAGIC 3.Capacity: De-aeration time: Heating time: Re-heating time: Steam heating time: Coffee dispensing temperature: Grinding time: Time to make expresso: Time to make cup of coffee: Saeco International Group REV. 10 ml volume Approx. 30 .Approx.4 l max. Type EX5. TECHNICAL DATA Magic (de luxe2. 15 sec.0 ccm. 1.2004 Page 3/4 . Comfort. 1 . 300g Approx. 0. 40 sec. 50 Hz. Technical data (Magic de luxe2. 50 sec.5 A Standby .35 V Gear resistor: Second heating by boiler approx. 14 kg Coffee bean container capacity: Approx. 230V. 20 l/Std. 86° C Grinding time: Initial grinding with completely empty machine: Approx.4 l max. Type EX5. 2. Comfort+RD) TECHNICAL DATA Magic (de luxeRD.approx.Heat resistance approx. for 100 ml Power supply/output: Safety system: Temperature monitoring: Seite 4/4 REV.0 ccm. for initial star-up Heating time: Approx. 5. by means of measuring spoon Power consumption: During heating . 1. / subsequent grinding: approx. 30 . Second doser: Doser for powder coffee. MAGIC 4.5 SEPT.2004 Saeco International Group . 300g Coffee bean container capacity: Approx.9g) outside housing 230 V .04 A Pump pressure: Max. Boiler . 0. Comfort+RD) Technical data 230V 50Hz 1250W 170°C Safety thermostat for boiler KTY Temperature sensors transmit respective temperatures to electronic system Continuous flow thermoblock: Coffee and hot water boiler (1090 W) Rapid steam system (Comfort + RD) Pipe heating (1090 W) for steam dispensing Cup warmer: PTC . 15 sec. 40 sec. 80 sec. Gearmotor: Direct current. with water at 10°C Re-heating time: None due to boiler Steam heating time: From coffee temperature to 127°C . Comfort RD. (17 bar) Water filter: Installed in machine in front of the turbine and pump and at the water tank outlet.Approx. 4. 50 Hz. galvanised steel grinding cone and grinding disc Motor: 260 V Direct current 2nd Doser: Coffee dose adjustable by means of lever (6 .5 sec.Approx. Coffee dispensing temperature: Approx.2 sec. 28 sec. 10 ml volume De-aeration time: Approx. 30 W at 60°C ° Pump: Ulka reciprocating piston pump with angle connector and thermostat 48 W.2. 15 bar Dimensions W x D x H in mm: 385/450/395 Weight: Approx. 15 bar Safety valve: Defibration valve max. Time to make Expresso: Approx.Capacity: Approx. 1 . 437W / 130 Grinder (conical): Plastic grinding screw.Magnet coil 2. Comfort RD. Technical data (Magic de luxe RD. for 50 ml Time to make cup of coffee: Approx. 1.1.2. User programme 1 1 3 3 5 6 6 8 10 10 13 Saeco International Group REV.2.2. User programme 4. Operating instructions 4. User programme 3.1. Operating instructions 2.CHAPTER 3 OPERATION Page 1. Roma RD) 1. Operation (Magic Comfort/RD) 3.5 SEPT.2004 . Operating instructions 3. Operation (Magic Collect/de luxe2/RD) 2. Operating instructions 2. Operation (Magic Comfort+/RD) 4.1. Operation (Magic Roma. . As required. Rinse brewing unit Clean brewing unit and lubricate Clean filer Descaling Water hardness Very hard water Hard water Medium water Soft water Soft water On On On On On Cleaning Storage capacity of 30 tablespoons (no need to empty) After 30 servings As required. accelerated by de-aerating) Ready (to make coffee) Empty dregs drawer Empty drip tray Clean water tank. De-aerate water circuit. Roma RD) 1. Open hot water pressure valve until water flows. Turn on main switch. Check for damage.) Ready On On On On On On On Flashes Flashes Flashes On On On Flashes once Flashes twice Flashes On On Flashes On Flashes Making coffee 7 Select coffee quantity using the Depending on cup size. Heating stage. As required. Clean the housing.4 weeks About every 6 weeks About 4 . 9 Press start button (coffee Press once = 1 cup of coffee.6 weeks About every 2 months About every 2 months About every 3 months About every 3 months About every 6 months About every 6 months With Aqua Prima always descale at subsequent interval. Open HWS valve To froth milk. REV. control dial. Dispensing steam 10 Press steam button. Press twice = 2 cups of coffee. 11 Ready 12 Steam dispensing To warm coffee.2004 Page 1/14 Saeco International Group . Connect mains plug. LED Steam LED 1 2 3 4 5 6 Getting started Unpack machine. OPERATION HS LED Temp. Operation (Magic Roma. 1 x per week 1 x per month Depending on water hardness.1. Clean coffee bean container. Descaling (over 21ºdH) (14º-21ºdH) (15º-21ºdH) (up to 7ºdH) (0 to 3ºdH) Descaling frequency Boiler – J About every 4 weeks About 2 . 8 Place cup under dispenser. Fill coffee beans container. Operating instructions (quick reference) Action Comments 3. button). 13 Press steam button / deactivate Cooling stage (can be steam function. Heating stage (approx. 80 sec. Fill water tank.MAGIC 1.5 SEPT. Brewing unit does not turn on (alarm LED on) Brewing unit does not turn on (steam LED flashes) No water / steam The coffee flows too quickly The coffee flows too slowly Coffee has no froth. Place Saeco descaler into fresh water tank. De-aerate Brewing unit does not turn on (alarm LED flashes) Brewing unit not properly installed or not closed. Install brewing unit correctly. Steam nozzle blocked. 4. Change brand of coffee. Fill with about one litre of hot water. Use fresh coffee. Remove the remaining descaler mixture in cupfuls via the hot water pressure valve in intervals of about 5 – 10 min (turn machine off during this process). Troubleshooting Faul Machine does not function Possible cause No power Remedy Check mains plug / mains circuit breaker / Ensure machine door is closed. Coffee is no longer freshly roasted. Coffee grinds container not properly installed. Select lower grinding level. Free opening using a thin needle. After steam dispensing the system is not or is insufficiently deaerated.g. Fill coffee beans container. Make 2-3 coffees to descale coffee circuit. Air in the circuit. change from 5 to 7. 2. 5. Rinse the machine with about 2 litres of fresh water. Beans ground too finely. e. The brewing unit cannot be removed. (the brewing unit goes automatically to home position) Page 2/14 REV. 3. OPERATION MAGIC Descaling procedure: 1. Beans ground too coarsely or Change grinding level. e.5 SEPT. finely. Make 2-3 coffees to rinse coffee circuit (brewing unit filer(s) must be cleaned before descaling). The brewing unit is not in home position. close service door and check dregs drawer. The machine is calcified. Longer heating time or less hot water. De-aerate machine. Coffee bean container is empty.2004 Saeco International Group . Fill water tank. Turn machine on. Beans ground too coarsely. Unsuitable coffee blend. Select higher grinding level. Install brewing unit correctly.3.g. Decalcify machine. Water tank is empty. change from 5 to 3. 5 SEPT. Programme by keeping the • Expresso lungo coffee selection button pressed • Coffee until the desired quantity is reached. OFF OFF OFF ON ON 7 8 9 ON ON 10 11 12 13 Dispensing steam Heating stage. Connect mains plug. Clean coffee bean container. As required. Press steam button / deactivate Cooling stage (can be steam function. each selection button. 80 sec. Magic de luxe RD) 2.) Ready Making coffee Programme coffee quantity for Depending on cup size.1. Press twice = 2 cups of coffee. Operation ( Magic Collection new. Rinse brewing unit 1 x per week Clean brewing unit and 1 x per month clean oil filer(s).2004 Page 3/14 . accelerated by de-aerating) De-aerate Ready (to make coffee) Press steam button. REV. Turn on main switch. As required.empty only when indicated) Empty drip tray After 30 servings Clean water tank. OPERATION Temperature LED 1 2 3 4 5 6 Getting started Unpack machine. OFF ON ON FLASHES Over-heating FLASHES ON Cleaning Storage capacity of 30 tablespoons (Reset .MAGIC 2. Heating stage (approx. Fill water tank. Open HWS valve To froth milk. appropriate button. Fill coffee beans container. De-aerate water circuit. Operating instructions (quick reference) Action Comments 3. Ready Steam dispensing To warm coffee. (The button LED flashes once or twice during brewing depending on selection) Press button again to terminate. Clean the housing. As required. Empty dregs drawer Descaling Saeco International Group Depending on water hardness. Elect programme and press Press once = 1 cup of coffee. Open hot water pressure valve until water flows. Check for damage. • Expresso Place cup under dispenser. Magic de luxe 2. Remedy Check: mains plug / mains circuit breaker /door is closed.2 S5 for menu access) 5. The brewing unit cannot be removed. The brewing unit is not in home position. Pump doesn't draw water. No water / steam. Coffee bean container is empty. Clean grinder. (See Section 2. Access User Menu. The machine is calcified. Pre-heat cups. Coffee powder selection button is pressed. Change grinding level. Place Saeco descaler into fresh water tank. Open the HWS valve. Turn machine on. Brewing unit not properly installed or not closed. 2. OPERATION MAGIC Descaling procedure: Automatic: 1. Rinse the machine with about 2 litres of fresh water (via brewing unit and HWS valve). (Activate powder coffee button. Wait until ready LED stays on. Select higher grinding level. Automatic coffee dispensing does not start: Install brewing unit correctly. Fill coffee beans container. Only water is dispensed instead of coffee. LED5 Water Low lights up LED5 Water Low flashes. Beans ground too coarsely. Make 2-3 coffees to descale coffee circuit. Steam nozzle blocked. LED4 Coffee Beans Low lights up.g. Fill with about one litre of hot water. change from 5 to 7. Use fresh coffee. 6. Empty grinds container LED3 for grinds container lights Grinds container full up. Coffee is no longer freshly roasted. Add one level measure of coffee powder. Beans ground too finely. Reset descaling indicator: Keep the Steam button pressed for about 5 seconds.g. The cups are cold. Select lower grinding level. Operating temperature has not been reached. The coffee flows too quickly. Page 4/14 REV. Fill water tank. Beans ground too coarsely or finely.5 SEPT. LED1 for brewing unit lights up. Change brand of coffee. Decalcify machine. The coffee flows too slowly. Free opening using a thin needle. e.3. (the brewing unit goes automatically to home position) Saeco International Group Coffee has no froth. Longer heating time or less hot water. The descaling programme runs automatically. Water tank is empty. LED6 Temperature indicator flashes. The coffee is cold. change from 5 to 3. Troubleshooting Possible cause No power Faul/Indicator Machine does not function. After dispensing steam. close service door and check dregs drawer. LED4 Coffee Beans Low flashes Grinder obstructed. Unsuitable coffee blend. 3. but no coffee powder is dispensed. e. Coffee grinds container not Install brewing unit correctly LED3 for grinds container properly installed. flashes.2004 . the system is not de-aerated.) 4. De-aerate De-aerate machine. Temperature/Standby Standby Coffee programme advance Expresso lungo Coffee Expresso Powder coffee Cup warmer Steam Light on Not detected Need to descale Empty Fill Fill Ready for operation Machine ON Light flashing Blocked Insert Blocked De-aerate Over-heating Standby Activated Activated Activated Activated Activated Activated The table below indicates the various settings and programmes which can be selected through the user programme options.2004 . Magic de luxe RD) 8 1 a b c d f e 2 3 4 5 6 1 a b c 7 2 3 4 5 6 e d f 7 Led (RD) 1 1 2 2 3 6 4 3 5 4 6 5 7 7 8 Button a b c d e f Indicator/Function Brewing unit Descaling Grinds container Coffee beans low. Magic deluxe Magic deluxe RD Function Water hardness Descaling indicator Pre-grinding Pre-brewing Magic deluxe Pre-brewing Magic deluxe RD Expresso Coffee Steam Steam HS/Standby HS/Standby LED indicator Led:1 Led:1+2 Led:1+2+3 Led:1+2+3+4 Cup warmer LED Coffee button LED Expresso button LED Page 5/14 Button Expresso lungo Cup warmer Coffee Expresso Setting Magic deluxe Setting Magic deluxe RD Very hard water 80l Soft water 500l Hard water 150l Medium hard water 300l Medium hard water 300l Hard water 150l Soft water 500l Very hard water 80l ON / OFF (lights up = activated) ON / OFF (lights up = activated) ON / OFF (lights up = activated) Saeco International Group REV. OPERATION 2. Water low. Magic de luxe 2. User programme (Magic Collection new. Selection entry: A selection is entered by pressing simulaneously the following button combination.2.5 SEPT.MAGIC 3. Turn on main switch. OPERATION 3. Display MAGIC 6 De-aerate water circuit. 9 Select programme and press appropriate button. Operation (Magic Comfort. Open HWS valve Press steam button / deactivate 13 steam function. Select product Ready for operation 1 Coffee 2 Coffees Steam Heating Steam Ready for operation Steam Overheating. 1 x per week 1 x per month Depending on water hardness. Open tea nozzle until water flows. Connect mains plug. • Expresso 8 Place cup under dispenser. Heating stage (approx. 10 11 Steam extraction. REV. each selection button. Fill coffee beans container. Ready for operation Dispensing steam Heating stage. Magic Comfort RD) 3. Fill water tank. 80 sec. Hot water Overheating.5 SEPT. Programme by keeping the coffee • Expresso lungo selection button pressed until the • Coffee desired quantity is reached. To froth milk. Operating instructions (quick reference) Action 1 2 3 4 5 Unpack machine.3.2004 Saeco International Group . Clean the housing. Ready To warm coffee. Rinse brewing unit Clean brewing unit and Clean oil filer Descaling Page 6/14 Cleaning Storage capacity of 30 tablespoons (Reset . As required. De-aerate 12 Press steam button. Cooling stage (can be accelerated by de-aerating) Ready (to make coffee) Empty dregs drawer Empty drip tray Clean water tank.) Ready Self test/ heating Heating Heating Select product Ready for operation Quantity programme Making coffee 7 Programme coffee quantity for Depending on cup size. As required. Comments Getting started Check for damage.empty only when indicated) After 30 servings As required.1. Press once = 1 cup of coffee Press twice = 2 cups of coffee. Clean coffee bean container. Select lower grinding level. Free opening using a thin needle. 6. 3. The coffee flows too slowly e. The coffee is cold.5 SEPT. water. Air in water system. Brewing unit not properly installed or not closed. Change brand of coffee. only water is dispensed. Fill with about one litre of hot water. Coffee bean container is empty. Boiler temperature too low. Fill coffee beans container. Beans ground too finely. The descaling programme runs automatically. (Activate powder coffee button. Select higher grinding level. 5. After steam dispensing the system is not de-aerated.2004 Page 7/14 . Water tank is empty. Longer heating time or less hot The machine is calcified.MAGIC 3. No water / steam Possible cause No power Remedy Check: mains plug / mains circuit breaker / door is closed. (the brewing unit goes automatically to home position) Saeco International Group REV. Reset descaling indicator: In descaling item indicator. Open water nozzle. Coffee grinds container not properly installed. Beans ground too coarsely or Change grinding level. Coffee is no longer freshly roasted. Powder coffee selection button is pressed. Pre-heat cups. service door and check dregs removed. Use fresh coffee. change from 5 to 3. Beans ground too coarsely. The coffee flows too quickly e. (via brewing unit and HWS valve). Steam nozzle blocked. but no coffee powder is dispensed. Decalcify machine. Open the HWS valve. Add one level measure of coffee powder. Clean grinder. Install brewing unit correctly. Unsuitable coffee blend. close The brewing unit cannot be position. drawer. Troubleshooting Faul/Indicator Machine does not function Automatic coffee dispensing does not start: BREWING UNIT NOT DETECTED GRINDS CONTAINER NOT DETECTED COFFEE BEAN CONTAINER EMPTY FILL WATER DE-AERATE OVERHEATING GRINDER OBSTRUCTED DE-AERATE Instead of coffee. The brewing unit is not in home Turn machine on.g. Make 2-3 coffees to descale coffee circuit. Rinse the machine with about 2 litres of fresh water. change from 5 to 7. Increase temperature in user programme. Install brewing unit correctly. finely.g. OPERATION Descaling procedure: Automatic: 1. The cups are cold. Confirm descaling item with Enter.) 4. Fill water tank De-aerate machine. Place Saeco descaler into fresh water tank. 2. Coffee has no froth. Confirm by using the ENTER/MENU (in RD) button.2. Exit programme by using the ESC button.5 SEPT. 3. Item Standby Rinse Setting/Indicator ON/OFF Standard OFF Function Rinses after draining residual water from the circuit/brewing unit (only when machine is turned on and temperature of boiler is below 50°C). Display language Change in coffee quantity until descaling required (1-4). Medium Adjustment of coffee temperature (±2ºC). Language Water hardness Heating plate Temperature Country 1 – 500 l 2 – 300 l 3 – 150 l 4 – 80 l ON/OFF Maximum High Medium Low Minimum German 3 Page 8/14 REV. settings and programmes which can be read and selected through the user programme options. Selection entry: Selection entry via menu button. Access appropriate item using the ENTER/MENU (in RD) button. Menu procedure: 1. OPERATION 3. 4. User programme (Magic Comfort.3. 5. Various cleaning programmes can also be activated. Magic Comfort RD) MAGIC The table below indicates the various values. 2. Use the arrow buttons to handle each item.2004 Saeco International Group . Activate / deactivate heating plate. Select desired programme using the cursor buttons (arrow buttons). 2004 Page 9/14 . OPERATION Function Coffee is moistened before actual brewing (better aroma) Pre-grinds the next coffee dose.MAGIC Item Pre-brewing Pre-grinding Total coffee Descaling Scale indicator Timer YES/NO 0:00-12:45Std 0:15-03:00Std for RD YES/NO YES/NO 00:00 03:00 Setting/Indicator ON LONG OFF ON/OFF Quantity Standard ON OFF 3. Cleaning cycle Factory settings Saeco International Group REV. Indicates coffee quantity (not resettable) Activate descaling programme (duration approx. (Standby mode can also be activated at any time via the menu buttons.) Activates the cleaning programme for the brewing unit (rinses / cleans brewing unit).5 SEPT. 45 minutes) Counter reset / Scale indicator reset Machine switches to standby mode if not used within the programmed time. Initialises the standard user programme settings. The last programme entered is saved (only when hot water is activated in the user programme).5 SEPT. The last programme saved is activated by pressing the hot water button briefly. Select programme and press appropriate button. Magic Comfort + RD) 4. Turn on main switch. Operating instructions (quick reference) Action 1 2 3 4 5 6 Comments Display MAGIC Getting started Unpack machine. Connect mains plug. OPERATION 4. Keep the hot water button pressed for the desired time. Check for damage. press again to stop. To froth milk. Press hot water button. 80 sec. each selection button. Programme by keeping the • Expresso lungo coffee selection button pressed • Coffee until the desired quantity is • Expresso reached. Fill coffee beans container. Place cup under dispenser. Steam dispensing. Heating stage (approx. 11 16 Hot water Hot water Quantity programme 17 Hot water Quantity programme Hot water Page 10/14 REV.3.2004 Saeco International Group . Open HWS valve Hot water Hot water quantity programming Press once = 1 cup of coffee Press twice = 2 cups of coffee. De-aerate water circuit.1.) Ready Self test/ Heating Heating Heating Select product Ready for operation Quantity programme 7 8 9 Making coffee Programme coffee quantity for Depending on cup size. Operation (Magic Comfort +. Hot water Press the hot water button briefly to start hot water dispensing. Select product Ready for operation 1 Coffee 2 Coffees Steam 10 Dispensing steam To warm coffee. Fill water tank. Reset descaling indicator: In descaling item indicator. Beans ground too coarsely. Rinse brewing unit Clean brewing unit and Clean oil filer Descaling Descaling procedure: Automatic: 1. Clean grinder. Coffee bean container is empty. No water / steam The coffee flows too quickly The coffee flows too slowly Saeco International Group REV.g. Place Saeco descaler into fresh water tank. 3. Clean coffee bean container. The descaling programme runs automatically. e. Fill water tank De-aerate machine. Fill with about one litre of hot water. Clean the housing. Select lower grinding level. Confirm descaling item with Enter. Coffee powder selection button is pressed. As required. Brewing unit not properly installed or not closed. e. 2. OPERATION Cleaning Storage capacity of 30 tablespoons (Reset . Empty dregs drawer Empty drip tray Clean water tank. 1 x per week 1 x per month Depending on water hardness.MAGIC 3. (Activate powder coffee button. Coffee grinds container not properly installed.) 4. After steam dispensing the system is not or is insufficiently de-aerated. change from 5 to 7. Steam nozzle blocked. Fill coffee beans container. Install brewing unit correctly. (via brewing unit and HWS valve). Install brewing unit correctly. Page 11/14 GRINDER OBSTRUCTED DE-AERATE Only water is dispensed instead of coffee. Open the HWS valve.empty only when indicated) After 30 servings As required. 5.2004 . 6. but no coffee powder is dispensed. change from 5 to 3. Make 2-3 coffees to descale coffee circuit. Open water nozzle. Free opening using a thin needle. Beans ground too finely. Water tank is empty. Rinse the machine with about 2 litres of fresh water. Select higher grinding level.g. As required. Troubleshooting Faul/Indicator Machine does not function Automatic coffee dispensing does not start: BREWING UNIT NOT DETECTED GRINDS CONTAINER NOT DETECTED COFFEE BEAN CONTAINER EMPTY FILL WATER DE-AERATE OVERHEATING Possible cause No power Remedy Check mains plug / mains circuit breaker / door is closed. Add one level measure of coffee powder. Air in water system.5 SEPT. 2004 Saeco International Group . (the brewing unit goes automatically to home position) Possible cause The cups are cold.5 SEPT. Use fresh coffee. Page 12/14 REV.3. Coffee is no longer freshly roasted. Decalcify machine. OPERATION Troubleshooting Faul/Indicator The coffee is cold. close The brewing unit cannot be position. Boiler temperature too low. The brewing unit is not in home Turn machine on. finely. service door and check removed. Coffee has no froth. Beans ground too coarsely or Change grinding level. Unsuitable coffee blend. Change brand of coffee. dregs drawer. water. Longer heating time or less hot The machine is calcified. MAGIC Remedy Pre-heat cups. Increase temperature in user programme. 5 SEPT. Select desired programme using the cursor buttons (arrow buttons). Confirm by using the ENTER/MENU (in RD) button. 5. settings and programmes which can be read and selected through the user programme options. Saeco International Group REV. Menu procedure: 1. 2. Access appropriate item using the ENTER/MENU (in RD) button. Language Country Water hardness 1 – 500 l 2 – 300 l 3 – 150 l 4 – 80 l Heating plate ON/OFF Expresso lungo Maximum Temperature High Medium Low Minimum Coffee See Expresso lungo Temperature Expresso See Expresso lungo Temperature German 3 Medium Medium Medium Adjustment of coffee temperature (±2ºC). Selection entry: Selection entry via menu button. Display language Change in coffee quantity until descaling required (1-4). Heating plate Adjustment of coffee temperature (±2ºC). User programme (Magic Comfort +. Use the arrow buttons to handle each item. Adjustment of coffee temperature (±2ºC). 3. OPERATION The table below indicates the various values. Activate / deactivate heating plate.2.2004 Page 13/14 . Magic Comfort + RD) 3. 4.MAGIC 4. Item Standby Rinse Setting/Indicator ON/OFF Standard OFF Function Rinses after every residual water draining from circuit/brewing unit (only when machine is turned on and temperature of boiler is below 50°C). Exit programme by using the ESC button. Various cleaning programmes can also be activated. (rinses / cleans brewing unit) Initialises the standard user programme settings.) Activates the cleaning programme for the brewing unit.3. functions like on/off switch.2004 Saeco International Group . quantity can be programmed via the hot water button as with the coffee programme button. Indicates coffee quantity (not resettable) Activate descaling programme (duration approx. Page 14/14 REV. (Standby mode can also be activated at any time via the menu buttons. If OFF.5 SEPT. If ON. OPERATION Item Pre-brewing Pre-grinding Hot water programme Total coffee Descaling Scale indicator Timer Setting/Indicator ON LONG OFF ON/OFF ON/OFF Standard ON OFF OFF Function MAGIC Quantity YES/NO 0:00-12:45Std 0:15-03:00Std for RD YES/NO YES/NO 00:00 03:00 Cleaning cycle Factory settings Coffee is moistened before actual brewing (better aroma) Pre-grinds the next coffee dose. 45 minutes) Counter reset / Scale indicator reset Machine switches to standby mode if not used within the programmed time. 2.3. Water system (Magic de luxe RD) 1. 4.3.1. 4.6.3. 2. Water system 1. 2.2004 .4. Timing 4. 4.1.5. 4.7. 4. Water system (Magic Comfort+ RD) 2. 2.8.2.4. 4. 4. Water system (Magic Roma/deluxe/Collection) 1.2.CHAPTER 4 FUNCTIONS AND TIMING Page 1. Electrical system CPU – IN / OUT (Magic Roma) CPU – IN / OUT (Magic de luxe1) CPU – IN / OUT (Magic de luxe2) CPU – IN / OUT Magic Comfort) 1 1 2 3 4 5 6 7 8 9 9 9 10 10 10 11 11 11 3.5 SEPT. Saeco International Group Function Gearmotor Heating plate / Gear resistor Water level indicator Flow meter (Turbine) HWD valve (steam operation) Temperature sensor (KTY) Grinder Doser REV. 2.1. 4. . 1 Water system (Magic Roma/Collection/de luxe) 4. sensor HWS valve Water / steam To brewing unit 1 2 3 4 5 6 7 8 9 10 11 Component Water tank Float Water filter Flow meter (turbine) Pump Safety valve Instantaneous water heater/Heating Sensor (KTY) Thermostat Boiler pin (valve plug) HWS valve Function Water supply Water level monitoring Water cleaned of solid matter Measure flow rate Water flow/Pressure build-up (13 to15 bar) Protect instantaneous water heater against overpressure (opens at 17 bar) Heats water to approx. 84°C (for brewing process) Transmits current temperature value to electronic system Alternates current supply for heating system in event of overheating. Opens when brewing unit is aligned with water circuit to the unit itself.5 SEPT.) Flow meter Pump Safety valve Overpressure Water filter Boiler Boiler pin Thermostat Heating Temp.MAGIC 1. FUNCTION/TIMING Water tank Float (Vienna Dig. For hot water and steam dispensing Saeco International Group REV. Water system 1.2004 Page 1/12 . 2004 Saeco International Group . 84°C (for brewing process) Transmits current temperature value to electronic system Interrupts current supply for heating system in event of overheating. FUNCTION/TIMING 1.5 SEPT. For hot water and steam dispensing Page 2/12 REV. Opens when brewing unit is aligned with water conduit to the unit itself.2 Water system (Magic de luxe RD) Boiler J Durchlauferhitzer Thermal sensor Temp.sensor Water tank Wassertank KTY KTY MAGIC Water filter Wasserfilter Float Schwimmer Getriebevor Gear resistor -widerstand 2 Thermostate 2x Thermostat Water filter Wasserfilter Pumpe Pump Heizung Heating 1090 W 1090W Boiler pin Ventilzapfen HWS Valve HWD-Ventil Flow meter Flowmeter Überdruckventil Savety valve Brühgruppe To brew unit Hot water Dampf Heißwasser//steam 1 2 3 4 5 6 7 8 9 10 11 Component Water tank Float Water filter Flow meter (turbine) Pump Overpressure valve Instantaneous water heater/Heating Sensor (KTY) Thermostat Boiler pin (valve plug) HWS valve Function Water supply Water level monitoring Water cleaned of solid matter Measure flow rate Water flow/Pressure build-up (13 to15 bar) Protect instantaneous water heater against overpressure (opens at 17 bar) Heats water to approx.4. 84°C (coffee/hot water) (for brewing process and hot water preparation) Pipe heating Steam generation / Temperature approx. Steam valve For hot water and steam dispensing Valve (water) Solenoid valve for water dispensing Valve (steam) Solenoid valve for filling pipe heating system Component Water tank Float Water filter Saeco International Group REV. Boiler pin (valve plug) Opens when brewing unit is aligned with water conduit to the unit itself.5 SEPT.2004 Page 3/12 .valve hot water HWD-Ventil Flowmeter Flow meter Überdruckventil Savety valve To brew unit Brühgruppe Heißwasser / Dampf Hot water / steam 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Function Water supply Water level monitoring Water cleaned of solid matter (either in tank or before flow meter) Flow meter (turbine) Measure flow rate Pump Water flow/Pressure build-up (13 to15 bar) Overpressure valve Protect instantaneous water heater against overpressure (17 bar) Instantaneous water heater/Heating Heats water to approx.3. 130°C Sensor (KTY) Transmits current temperature value to electronic system Instantaneous water heater Thermostat Interrupts current supply for heating system in event of Instantaneous water heater overheating.MAGIC 1.valve Steam Boiler pin Ventilzapfen Steam valve El. Water system (Magic Comfort Plus / Comfort Plus RD) 4.sensor KTY KTY Durchlauferhitzer Boiler J Rohrheizung Pipe heating Water filter Wasserfilter Schwimmer Float Sensor pipe heating Getriebevor Gear resistor -widerstand 2 Thermostate Heizung Heating 1090 W Thermostat 170ºC Thermostat pipe heating 2x Thermostat Heizung 1090W 1090 W Water filter Wasserfilter Pumpe Pump 1090W El. FUNCTION/TIMING Wassertank Water tank Thermal sensor Temp. Sensor (KTY) Transmits current temperature value to electronic system Pipe heating Thermostat Interrupts current supply for heating system in event of Pipe heating overheating. 1. MS MS brew Brühunit gruppe MS2MS2 Getriebe Gear schalter switch Dosing Dosier switch schalter MS dregs MS Satzdrawer schublade Flow meter meter HWD-schalter Hot water/ Flow- Thermo Sensor sensor Temp.5 SEPT. CPU – IN / OUT (Magic Roma) MAGIC NFilt TürDoor schalter switch HauptMain schalter switch Grinder Mahlwerkmotor motor M1 JP1 JP11 JP10 Dosing magnet Dosier magnet JP2 P TSIT-fuse Pumpe JP13 CPU Pump Pumpe TS Thermostat Thermostat Boiler Boiler heating Boilerheiz. Boiler JP12 Getriebemotor Gear motor M2 JP8 TassenCup warmer wärmer TSIT-fuse Tassenwärmer cupwarmer TSIT-fuse Tassenwärmer cupwarmer JP15 JP14 JP7 JP4 JP3 MS1MS1 Getriebe Gear schalter switch home pos. Electrical system 2.2004 Saeco International Group .4. Steam switch Page 4/12 REV. FUNCTION/TIMING 2. brew pos. Gear motor Getriebemotor M2 JP13 Cup warmer Tassenwärmer JP8 TSIT-fuse Tassencupwarmer wärmer TSIT-fuse Tassencupwarmer wärmer JP14 JP15 JP10 JP9 JP1 JP12 MS1 MS1Gear Getriebe switch schalter home pos.2.5 SEPT. CPU – IN / OUT (Magic Collection old / de luxe 1) 4.MAGIC 2.switch Wasserstands Water level anzeiger indicator Saeco International Group REV. MS brew MS Satzunit schublade MS MS dregs drawer Brühgruppe Flowmeter Flowmeter Temp.2004 Page 5/12 . FUNCTION/TIMING N-Filt TürDoor schalter switch HauptMain schalter switch Grinder Mahlwerkmotor motor M1 JP4 JP16 Dosing Dosiermagnet magnet Dosing Dosiermagnet magnet powder (Pulver) coffee JP5 JP6 TSIT-fuse Pumpe Pumpe Pump CPU JP3 P JP2 TS Thermostat Thermostat Boiler heating Boiler Boiler Durchlauferh. MS2MS2 Getriebe Gear schalter switch brew pos.Thermo sensor sensor Dosing Dosier switch schalter HWD-Schalter HWS . 2004 Saeco International Group . CPU – IN / OUT (Magic Collection new / de luxe 2) MAGIC N-Filt TürDoor schalter HauptMain schalter switch switch Grinder Mahlwerkmotor motor M1 Dosi erma gnet JP4 JP16 Dosing magnet JP5 JP2 TS Thermostat Thermostat Boiler heating Boiler Durchlauferh. FUNCTION/TIMING 2.5 SEPT.4. MS brew MS Satzschublade unit MS2MS2 Getriebe Gear schalter switch MS BrühMS dregs gruppe drawer Flowmeter Dosier Dosing schalter switch Wasserstands Water level anzeiger indicator TempThermo sensor sensor brew pos.switch HWD-Schalter Flowmeter Page 6/12 REV. HWS . Boiler CPU Pumpe Pump TSIT-fuse Pumpe P JP3 Gear motor Getriebemotor M2 JP13 TassenCup warmer wärmer TSIT-fuse Tassenwärmer cupwarmer TSIT-fuse Tassenwärmer cupwarmer JP8 JP14 JP15 JP10 JP9 JP1 JP12 MS1 Gear MS1Getriebe switch schalter home pos.3. switch Wasserstands Water level anzeiger indicator Saeco International Group REV. Boiler TSIT-fuse Tassenwärmer cupwarmer Tassenwär Cup warmer mer JP12 TSIT-fuse Tassenwärmer cupwarmer Ge- Gear triebe motor motor JP8 M2 Dosing Dosier magnet magnet JP10 JP2 MahlwerkGrinder motor motor M1 JP1 CPU JP17 JP5 JP2 0 JP15 JP14 JP6 JP4 JP3 JP7 MS1MS1 Getriebe Gear schalter switch home pos.MAGIC 2.4. MS brew MS Satzunit schublade MS2MS2 Getriebe Gear schalter switch brew pos. CPU – IN / OUT (Magic Comfort) 4.Thermo Sensor sensor Flowmeter HWD-Schalter HWS . FUNCTION/TIMING N-Filt TürDoor schalter switch HauptMain schalter switch TSIT-fuse Pumpe Pumpe Pump P Thermostat Thermostat Boiler heating Boiler TSIBoilerheizung JP1 3 JP11 TS Durchl. Dosier Dosing schalter switch MS MS dregs Brühdrawer gruppe Flowmeter Temp.2004 Page 7/12 .5 SEPT.erh. 4. the gears will complete the function commenced but without brewing (if the interruption occurs before brewing. leave MS1 and move to the home position (about 2 mm after MS1).). The instantaneous water heater is then activated for about 1 min 30 sec. the machine will continue its function unrestricted once the drawer is returned.5 s ec Ap p . If operation is interrupted by removal of the dregs drawer. 2.4. Exception: Magic Roma – functions like Vienna. Depending on the type of machine.5. pre-brewing begins (brief pump activation). see chart for Vienna) G rin de r mo to r Do se r He ating sy stem Pu mp Do wn A pp r. Comments: If the machine is disconnected from the main power supply during operation (power failure/side doors opened).5 m in Dow n * Up Up au f Co ffee p ro ce ss D ep en din g o n co ffee q ty G ear m o tor Statu s ab W arm in g u p stag e Rea d y No te : * o n ly in ma ch in es w ith p r e-b rew in g sy stem s Explanation: Two processes start when the main switch is activated: Firstly.5 SEPT. 1 . 6. the gearmotor is initialised. The grinder starts operating (about 5. 3. After activating the start button: 1.5 sec. FUNCTION/TIMING 3. Main brewing process (duration of pump activation depending on selected coffee quantity). The doser is activated twice. Timing MAGIC The following time chart indicates the functions of the individual components in terms to time (excluding Magic Roma. The gears move to home position. change rotating direction. heating the water to operating temperature. The gears move to MS1 (lower limit switch). the coffee will be dispensed dry). The gears move to brewing position. 5. continuously and then is alternated for the rest of the time.. whereby heating takes place for about 60 sec. Page 8/12 REV.2004 Saeco International Group Up . 4. The ratio of the power-on time is approx. In order to reduce the total power output of the machine.1.2.5 SEPT. red blue Home position setting cam Gear Motor black red Brewing position setting microswitch Large gear wheel Small gear wheel Home position setting microswitch brown Home position setting cam black Important: During installation of the large gear wheel care must be taken that the marking on the large gear wheel always faces the direction of the small gear wheel axis. Saeco International Group REV. the heating plate warms up without being turned on. Functioning 4. This situation is indicated by the flashing brewing unit indicator light. If the motor is replaced. The heating plate is protected against overload by 2 thermal fuses. 437 W. The heating plate can act as a resistor for the gearmotor.1 sec on. the gearmotor also does not function. 3. If one of the thermal fuses is compromised or the heating plate is defective.MAGIC 4.9 sec. 1:40 (0. In the event of overload the motor's electronic system switches off after 8-10 sec. off). the heating plate is turned off during the heating stage. Magic The heating plate is operated with a wave packet control system. The heating plate is turned on by means of the corresponding button on the control panel. The heating plate output is approx. FUNCTION/TIMING The gearmotor is a direct current motor and is controlled by the CPU at approx. and the machine is stopped. it is important that the blue cable (-) is fitted onto the motor connection near the writing "Italy" (+ and – are not marked). In order to perform forward and backward movements. In the event that several coffees are brewed consecutively. In digital indicator systems display indicator: brewing unit locked.2. 30 – 35 V. It is only active when the machine is not operational. Heating plate / Gear resistor 4. Gears 4. the gearmotor is controlled alternately with a positive and negative half wave.1.2004 Page 9/12 . and that both limit switches are positioned in the larger segment between both switching cams. Magic RD MAGIC With the introduction of the Redesign Series the cup warmer is based on PTC output. the brewing process will continue. as well as during de-aeration (machines without rapid steam systems). when the steam is dispensed before the steam temperature is reached. the HWS valve closes and the steam button must be pressed for normal operating mode (machines without rapid steam or instant steam systems). which has a continuous voltage of 220 V when the cup warmer is turned on. The temperature indicator flashes until the machine has cooled (the message Overheating appears in machines with digital display) and the machine cannot dispense coffee. This may occur. Steam dispensing occurs via the HWS valve (machines without rapid steam systems). 4. 4. the current cycle is interrupted. The water quantity is generally controlled according to the coffee quantity programmed through the flow meter (turbine) pulses. the magnet is no longer within the range of the reed contact.5. This means that constant steam dispensing is ensured over a long period of time.4. The pump functions at maximum output and the heating remains turned off as long as the Overheating signal remains or temperature indicator flashes. 4. If the HWS valve is opened during brewing. The operating temperature during steam dispensing is approx.4. As soon as the HWS valve is closed. HWS valve (steam operation) The HWS valve is required for water and steam dispensing.2004 Saeco International Group . The flow rate of the pump is adjusted on the basis of the thermoblock temperature. These measures ensure that the cooling process is accelerated and the flashing indicator or overheating signal will disappear after a few seconds. 125°C. If the water level is too low. The gear resistor in the Redesign Series is found on the instantaneous water heater with the standard values of 130 / 437 W. Flow meter (Turbine) The machine is also equipped with a flow rate monitoring system. As soon as the pump has created sufficient flow.2. Once the steam has been dispensed. Water level indicator The water level in the water tank is monitored by a float fitted with a magnet core. 20 l/hr. The pump pulses the steam dispensed.3. If no pulses are generated from the turbine within 10 seconds. If this control mechanism is activated. the pump pulses are slowed down. the pump output is reduced to approx. Page 10/12 REV. which transmits the low water level signal to the CPU. The fault is indicated by the water low indicator (machine without float) or by the de-aerate indicator in machines with float (reed sensor). The system checks whether the water monitoring flow meter (turbine) turns. the pump operates at maximum output. FUNCTION/TIMING 4. the machine must be de-aerated. If the temperature is too low.5 SEPT. The steam button is pressed to activate steam production. for instance. Cooling can be achieved by dispensing hot water.2. During these signals. the coffee flow is interrupted and the Water Low De-aerate indicator (machines without float) or the message Close Dial (machines with display) appears. 7. FUNCTION/TIMING The temperature sensor is a temperature-sensitive resistance mechanism. converting the instantaneous water heater temperature into an electrical signal which is measurable by the CPU.higher sensor resistance. Measured values: Temperature 0 15 20 40 90 100 130 140 Resistance ( ) 1629 1845 1922 2246 3168 3366 3979 4188 Resistance trend ( ) 0 216 77 324 922 198 613 209 At room temperature the resistance is 1.MAGIC 4. Comments: A cold start is possible for the following models (brewing started independently of the current instantaneous water heater temperature): Magic Collection old Magic de luxe1 Magic de luxe 2 4.2004 Page 11/12 . A lower dose results in a weaker (less concentrated coffee). higher instantaneous water heater temperature . The grinding level is set by adjusting the height of the upper grinding disc by means of the screw thread.6. controls the instantaneous water heater output. The resistance applied has a positive temperature coefficient. i.9K . The table below indicates the trend in resistance values in relation to the temperature. 4. If the grinding discs are drawn apart by turning the grinding level adjusting ring (anti-clockwise).5 SEPT. The grinder motor operates with a voltage of 260 V. the grinding is coarser. depending on the outcome of the comparison. Grinder The grinder is a conical grinder with upper and lower grinding discs. ATTENTION: Adjust the grinding level only when the grinder is in operation! The grinder operates with a direct current motor and the grinding disc rotation speed is determined by a gearmotor. Doser The coffee quantity for the current coffee process is portioned (dosed) in the doser chamber.e. while turning the adjusting ring clockwise will result in a finer grind. Saeco International Group REV. The CPU compares this signal with the programmed reference signal and. a higher dose results in a stronger (more concentrated) coffee.8. Temperature sensor (KTY 10) 4. Depending on the machine type. the dosing magnet engages. Page 12/12 REV. the setting mechanism may be accessible to the customer or only to a technician. The ground coffee is transferred from the grinder and is pressed into the dosing chamber.5 SEPT. Grinding is stopped. when the dosing chamber is full. If the dosing microswitch is not activated within 20 seconds from start of the grinder motor. the coffee beans low signal appears. opens the dosing flap and the coffee falls into the brewing unit. FUNCTION/TIMING MAGIC The doser is controlled by a microswitch. The dosing quantity is set automatically by shifting the doser housing wall together with its microswitch. the microswitch is activated and transmits the signal to the CPU to turn the grinding motor OFF.4.2004 Saeco International Group . 1.2. Operating instructions (diagnosis box) 5. 4. 7 7 7 8 8 10 13 13 15 18 Saeco International Group REV. Functions programme (Magic Comfort+/RD) 5. Diagnosis menu Service programme (Magic Comfort/RD) 4. Functions programme 2.CHAPTER 5 SERVICE PROGRAMME Page Service programme (Magic Roma) 1.2004 . 3. Diagnosis (Magic Comfort/RD) Service programme (Magic Comfort+/RD) 5.5 SEPT.2.1.2. Functions programme 2 2. Diagnosis menu (Magic Comfort+/RD) 6.1.1. Functions programme 3. Functions programme (Magic Comfort/RD) 4.1. Diagnosis menu (diagnosis box) 3 Service programme (Magic Collection old/de luxe 1) 3. 1 1 Service programme 2 (Magic Collection new/de luxe2/ de luxe RD) 2.2. 1. . Programme table Function Pump/Turbine * Brewing unit (Gearmotor) Heating Brewing unit (Gearmotor) Dosing magnet Grinder HWS microswitch Button Coffee Steam Coffee Steam Coffee Steam Control setting LED Indicator Fault LED (flow meter pulses) Coffee LED Gear switch (brewing setting) Coffee LED Gear switch (home position) Steam LED Doser full Steam LED * The HWS valve must be open. Test mode Access: Access the test mode by turning on the machine and simultaneously pressing the coffee and steam buttons. SERVICE PROGRAMME 1. Service programme Magic Roma / Magic Roma Redesign (RD) 1. Each combination of LEDs provides an indication on the current boiler temperature (see table below).2004 Page 1/24 .5 SEPT.1. Various test functions can be activated in the service mode by activating either the coffee or steam buttons in conjunction with various coffee quantity settings. Temperature table Temperature status T ≤ 94ºC T = 95ºC T = 96ºC T = 97ºC T ≥ 98ºC Coffee LED Steam LED Fault LED X X X X X X X Saeco International Group REV. The current boiler temperature can be read in service mode by pressing the coffee and steam buttons at the same time.MAGIC 5.. Functions programme MAGIC Access: Access the service mode by turning on the machine and simultaneously pressing the powder coffee and steam buttons (HWS valve closed .dregs drawer inserted). Programme table (functions programme) Buttons Unit up Unit down Grinder Pump/Flow meter Doser Heating LEDs above functions indicator LEDs left cup fill level Magic deluxe RD (x) Expresso Coffee Expresso lungo x x (x) (x) x x x x x x x+ HWS Powder coffee Cup warmer Steam LED Indicator Expresso lungo Coffee Coffee beans low (doser full) Temperature Microswitch test Brewing unit HWS valve Grinds container Reed switch Doser switch LED Indicator Brewing unit Descaling Grinds container empty Water low Coffee beans low Exit: Switch the machine off at the main switch. Magic de luxe Magic de luxe RD The various functions indicated in the table can be checked by pressing the buttons (combinations) listed below. SERVICE PROGRAMME 2.5 SEPT. Service programme (Magic de luxe / de luxe RD) 2.2004 Saeco International Group . Page 2/24 REV.1.5. and compensate for the temperature drop during the first water flow.000 Pulses 50 .50 1 .1 +/. 100 ml. it is important to ensure that you have read the operating instructions.000 Pulses 50 .130°C 94 70. If no coffee is dispensed for an extended time (over 6 min. Programme table (diagnosis menu) Function/Standard EXPRESSO LUNGO No. PULSES 360 ----HEATING---PARAMETER K1 7 ----HEATING---PARAMETER K2 30 NORMAL TEMP.5 SEPT. °C 86 HIGH TEMP. where 300 pulses correspond to approx. the next coffee will be heated to a higher temperature to compensate for cooling of the brewing unit and the associated temperature loss.1 STEAM TEMP. The boiler temperature is increased by a set value shortly before brewing in order to pre-heat the boiler.1 Do not change! Do not change! Normal temperature is used if not more than 6 min. SERVICE PROGRAMME The diagnosis system makes it possible to read data and enter settings into the coffee machine without the display. Used when dispensing the first coffee after the machine has been turned on.1 +/.50 70.1 +/.MAGIC 2.1.135°C 0-50°C +/. °C 92 TEMP.1 +/. have elapsed since last coffee dispensed.130°C Increment +/. °C 130 TEMP. Boiler temperature for steam function. Comments Number of flow meter pulses for each saved cup fill volume. Diagnosis menu (diagnosis box) Application of diagnosis system 5. ATTENTION: Before connecting the diagnosis box. PULSES 195 Setting range 50 .1 +/.2004 Page 3/24 .1 +/.2. OF 1st COFFEE °C 70.). PULSES 600 EXPRESSO No. INCREASE °C 10 +/-1 +/-1 Saeco International Group REV. to compensate for the high temperature loss due to the cold brewing unit and water pipes.1.1.130°C 70.000 Pulses 1 . COFFEE No. 500 0 – 255 ------------------------------------------------------------- Page 4/24 REV.000 . +/. -----------------.34 1/h 58. An equivalent value is saved under HOT WATER PUMP ADJUSTMENT. 6 sec. 63000 5-50 ------------------------------------------------------------6 . 61000 MACHINE STATUS --DATE OF MANUF--DAY --DATE OF MANUF--MONTH --DATE OF MANUF--YEAR 6 – 34 1/h 58.1 Pump adjustment as with hot water.2 1/h The pump delivery rate for hot water can be expressed in litres per hour. printed.Total water flow (in ml) since last descaling / resettable ----+/.5 SEPT.2 1/h The flow rate for the descaling programme is limited to 8 L/h. "GRINDS CONTAINER EMPTY" will be displayed. This date cannot be changed. +/.) +/-1 Number of cycles until "EMPTY GRINDS CONTAINER" is displayed. Pump tolerances can thus also be adjusted. GRINDS MAXIMUM 30 --TOTAL COFFEE-CYCLES Number --TOTAL WATER-(ml) Number WATER DESCALING (ml) HOT WATER FLOW (L/H) 20 --HOT WATER--PUMP ADJUST. When this value reaches the Grinds Stop value.5.000 – 65. (Reset by removing dregs drawer for emptying .Total water flow volume (in ml) / not resettable ---------------------. ---------------------. +/.500 DESCALING--FLOW (L/H) 8 --DESCALING--PUMP ADJUST.65. 160 ---------------------------------------------------------------This date indicates the date on which the machine was manufactured. SERVICE PROGRAMME Funktion GRINDS COUNTER Number Einstellbereich 0-50 Schrittweite +/-1 MAGIC Bemerkung Counts number of coffee cycles.Total number of coffee cycles not resettable.1 The pump delivery rate is adjusted in relation to the HOT WATER FLOW setting by means of a phase controlled modulator.2004 Saeco International Group .min. Old instantaneous water heater ------------------------Diagnosis box-----------------------Machine data Date of manufacture 01-12-1997 Service date 01-01-1998 Manual Coffee Pulses 600 Small coffee Pulses 200 Large coffee Pulses 350 Heating Parameter K1 7 Parameter K2 30 Temperature Normal 86 High 92 Cold start 94 Steam 130 Increase 10 Service date 01-01-1998 Manual Coffee Pulses 600 Small coffee Pulses 200 Large coffee Pulses 350 Heating Parameter K1 7 Parameter K2 11 Temperature Normal High Cold start Steam Increase 94 102 104 140 10 Saeco International Group REV.31 0 .1 Comments The service date indicates the date of the machine's last service. SERVICE PROGRAMME Function --SERVICE DATE-DAY --SERVICE DATE-MONTH --SERVICE DATE-YEAR Setting range 0 .MAGIC 5. New instantaneous water heater ------------------------Diagnosis box-----------------------Internal data b. Examples a.12 1996 .2004 Page 5/24 .1 +/.2050 Increment +/.1 +/.5 SEPT. This date can be changed and must be updated at each service. 5. SERVICE PROGRAMME MAGIC ------------------------Diagnosis box-----------------------Grinds counter 0 Grinds counter 0 Grinds minimum 30 Total coffee Total Water ( ml ) 0 0 ------------------------Diagnosis box------------------------ Grinds minimum 30 Total coffee Total Water ( ml ) 7 400 Water descaling ( ml ) 0 Hot water Flow rate (l/h) Pump adjustment Descaling Flow rate (l/h) Pump adjustment Water hardness 20 61000 8 59000 2 Water descaling ( ml ) 400 Hot water Flow rate (l/h) Pump adjustment Descaling Flow rate (l/h) Pump adjustment Water hardness 20 62355 8 59500 2 Page 6/24 REV.5 SEPT.2004 Saeco International Group . The temperature indicator starts to flash as soon as the water volume detection turbine starts to turn. Gears/ down Expresso Grinder Coffee Pump Double expresso Doser Second doser (powder coffee) Double coffee Powder coffee Exit: Switch the machine off at the main switch. The doser coil for the powder coffee is activated. Functions programme Access: Access the service mode by turning on the machine and simultaneously pressing the double expresso and steam buttons. The brewing unit gears move in the home position direction until the lower microswitch is activated. The doser coil for the grinder is activated. When the doser if full the indicator lights up to indicate that coffee beans are low. The various functions indicated in the table can be checked by pressing the buttons listed below. Programme table (functions programme) Function Gears/ up Button Coffee / expresso lungo Comments The brewing unit gears move in the brewing position direction until the upper microswitch is activated. SERVICE PROGRAMME 3.5 SEPT. Machine status: 32 Saeco International Group REV.2 Diagnosis menu (diagnosis box) The diagnosis menu is operated as in the Magic de luxe 2 Series. 3. Service programme (Magic Collection alt / de luxe 1 – 8 buttons) 3.1.2004 Page 7/24 . The pump is operational. The grinder operates until the doser is filled and the doser microswitch is activated.MAGIC 5. Magic Comfort Magic Comfort RD The various functions indicated in the table can be checked by pressing the buttons (combinations) listed below. Programme table (functions programme) S1 Expresso lungo S1 Expresso lungo x S2 S3 S4 Coffee Expresso Powder S2 S3 S4 Coffee Expresso Powder x x x x x x x x x x x x S6 Menu S5 Steam S5 Steam S6 Menu RD Buttons Buttons Unit up Unit down Grinder Pump (HWS valve open) Doser Heating plate Heating 1050 W instantaneous water heater Temperature indicator Page 8/24 REV. SERVICE PROGRAMME 4.5.5 SEPT. Service programme Magic Comfort / Comfort Redesign (RD) 4.1.2004 Saeco International Group . Test mode MAGIC Access: Access the test mode from the standby mode (Menu + Enter / for the RD model press the Menu button twice) by keeping the EXPRESSO and STEAM button pressed simultaneously and pressing the MENU button. SERVICE PROGRAMME 1 2 3 4 5 6 7 8 1 2 3 4 5 6 (X)XX Upper display line: Indicates the status of the microswitch (see table). This value must be between 40 . Saeco International Group REV. All CPU input signals from the machine appear in the first line of the display.5 SEPT. Flow rate If the pump is activated during test mode and the hot water valve opened. Grinder rate If no button is activated.135. a three-digit number appears bottom right referring to the grinder rate.60 (should not be below 40). a two-digit number appears bottom right indicating the flow rate. Lower display line: Indicates the status of the operating buttons. This value must be between 125 .2004 Page 9/24 . All CPU input signals from the control board appear in the second line of the display. Magic Comfort 1 = Brewing unit in brewing position (brewing unit microswitch activated) 2 = Brewing unit in at-rest position (at-rest position microswitch activated) 3 = Doser chamber full (doser microswitch activated) 4 = HWS valve microswitch activated 5 = grinds container microswitch activated 6 = brewing unit microswitch activated 7 = Water tank filled (reed contact not activated) 8 = Flow meter pulse system 1 (Water) (indicator flashes when magnet passes Hall generator) 1 = Expresso lungo 2 = Coffee 3 = Expresso 4 = Powder coffee 5 = Steam 6 = Standby Magic Comfort RD 1 = Expresso lungo 2 = Coffee 3 = Expresso 4 = Powder coffee 5 = Steam 6 = Menu Exit: Switch the machine off at the main switch.MAGIC Display in test mode: 5. 800 Pulses 50 .5.1 +/.1 +/. If no coffee is dispensed for an extended time (over 6 min. Comments Number of flow meter pulses for each saved cup filling volume. EXPRESSO and STEAM buttons simultaneously pressed.130°C +/. scroll to the menu item "Diagnosis" and confirm using ENTER/MENU. 96 Setting range 50 .2004 Saeco International Group . Diagnosis menu MAGIC The values below can be read and adjusted in the diagnosis menu as shown in the table.1 Page 10/24 REV. PULSES 600 EXPRESSO N° PULSES 195/200 COFFEE N° PULSES 360/350 ----HEATING---PARAMETER K1 7/8 ----HEATING---PARAMETER K2 30 ----HEATING---SENSOR ADJUST. Access: Access via the Standby mode by keeping the EXPRESSO LUNGO. °C 86/82 HIGH TEMP.1 +/.) Using the button. SERVICE PROGRAMME 4. No measuring resistance: Do not change! Normal temperature is used if not more than 6 min.1 K1 changes the characteristic of the temperature adjustment. Changing programme values: Programme table (diagnosis menu) Parameter /RD EXPRESSO LUNGO No.2. the value indicated in test mode must be applied to adjust the sensor. have elapsed since last coffee dispensed. °C 92/93 70.800 Pulses 50 . To adjust processor tolerances.1 +/.130°C 70. Change value with ARROW buttons Save value by using ENTER/MENU. Access appropriate item using the ENTER/MENU button. and pressing the MENU button. K2 changes the temperature adjustment based on flow rate.800 Pulses 1 – 50 1 – 50 86 – 106 Increment +/. Comfort RD only NORMAL TEMP.5 SEPT.1 +/. (The user programme is also available in this mode. the next coffee will be heated to a higher temperature to compensate for cooling of the brewing unit and the associated temperature loss.1 +/. where 300 pulses correspond to approx.). 100 ml. If the temperature in test mode with a set measuring resistance of 3246Ω exceeds or falls short of the specified temperature value (96°C) by more than 1°C. MAGIC Parameter TEMP. OF 1st COFFEE °C /RD Setting range 70- 130°C 5. SERVICE PROGRAMME Increment +/- 1 Comments Used when dispensing the first coffee after the machine has been turned on, to compensate for the high temperature loss due to the cold brewing unit and water pipes. The temperature for steam operation is entered separately using the Steam Temp. parameter. The boiler temperature is increased by a set value shortly before brewing in order to pre-heat the boiler and compensate for the temperature drop during the first water flow. 94/99 70- 135°C 0-50°C +/-1 +/-1 STEAM TEMP. °C 130/125 TEMP. INCREASE °C 10 Not for RD model GRINDS COUNTER Number 0-50 GRINDS STOP 30 5-50 ----------------------------------------6 - 34 1/h --TOTAL WATER-(ml) Number WATER DESCALING (ml) HOT WATER FLOW (L/H) 20/16 --HOT WATER--PUMP ADJUST. 63000 Counts number of coffee cycles. When this value reaches the Grinds Stop value, "GRINDS CONTAINER EMPTY" will be displayed. (Reset by removing dregs drawer for emptying - min. 6 sec.) +/-1 Number of cycles until "EMPTY GRINDS CONTAINER" is displayed. ----------------- Total water flow volume (in ml) / not resettable ---------------------- Total water flow (in ml) since last descaling / resettable -----+/- 2 1/h The pump delivery rate for hot water can be expressed in litres per hour. +/- 1 The pump delivery rate is adjusted in relation to the HOT WATER FLOW setting by means of a phase controlled modulator. Pump tolerances can thus also be adjusted. An equivalent value is saved under HOT WATER PUMP ADJUSTMENT. +/-1 58,000 - 65,500 Saeco International Group REV.5 SEPT.2004 Page 11/24 5. SERVICE PROGRAMME Parameter /RD WATER RESERVE NUMBER N° PULSES NUMBER Setting range 1-2500 Increment MAGIC Comments When the water tank is full, the value from WATER RESERVE STOP is applied. The flow meter pulses are counted from the switching of the reed switch and deducted from the value. If a beverage is chosen for which the saved pulse number is higher than the remaining impulses, the message FILL WATER TANK appears. Water reserve from switching of the reed switch in pulses. 100/36 ---------------------------------------------------------------+/- 1 +/- 1 +/- 1 This date indicates the date on which the machine was manufactured. This date cannot be changed. The service date indicates the date of the machine's last service. This date can be changed and must be updated at each service. Comfort RD only WATER RESERVE STOP N° PULSES 1000 MACHINE STATUS --DATE OF MANUF--DAY --DATE OF MANUF--MONTH --DATE OF MANUF--YEAR --SERVICE DATE-DAY --SERVICE DATE-MONTH --SERVICE DATE-YEAR 1-2500 Comfort RD only 0 - 255 ------------------------------------------------------------0 - 31 0 - 12 1996 - 2050 Exit: Use the ESC button or the main switch. Page 12/24 REV.5 SEPT.2004 Saeco International Group MAGIC 5. Service programme (Magic Comfort + / Comfort + RD) 5.1. Test mode 5. SERVICE PROGRAMME Access: Access the test mode from the standby mode (Menu + Enter / for the RD model press the Menu button twice) by keeping the EXPRESSO and WATER button pressed simultaneously and pressing the MENU button. Magic Comfort + Magic Comfort + RD The various functions indicated in the table can be checked by pressing the buttons (combinations) listed below. Programme table (functions programme) S6 Expresso lungo S1 Expresso lungo x S5 S4 S3 Coffee Expresso Powder S2 S3 S4 Coffee Expresso Powder x x x x x x x x x x x x x REV.5 SEPT.2004 x x x x x x x x x x x x Page 13/24 x S1 Menu S5 Water S2 Water S6 Menu RD Buttons Buttons Unit up Unit down Grinder Doser Pump (HWS valve open) Heating plate Heating 1050 W Boiler Heating 1050 W Pipe heating Heating 437W Gear resistor Temperature indicator Magnet valve water Magnet valve steam Pump + Magnet valve steam Pump + Magnet valve water Saeco International Group Lower display line: Indicates the status of the operating buttons. a two-digit number appears bottom right indicating the flow rate.5 SEPT. Grinder rate If no button is activated.60 (should not be below 40). This value must be between 40 .2004 Saeco International Group . SERVICE PROGRAMME Display in test mode: MAGIC 1 2 3 4 5 6 7 8 1 2 3 4 5 6 (X)XX Upper display line: Indicates the status of the microswitch (see table). All CPU input signals from the machine appear in the first line of the display. All CPU input signals from the control board appear in the second line of the display. Page 14/24 REV. a three-digit number appears bottom right referring to the grinder rate. This value must be between 125 .5. Flow rate If the pump is activated during test mode and the hot water valve opened. Magic Comfort + 1 = Brewing unit in brewing position (brewing unit microswitch activated) 2 = Brewing unit in at-rest position (at-rest position microswitch activated) 3 = Doser chamber full (doser microswitch activated) 4 = HWS valve microswitch activated 5 = grinds container microswitch activated 6 = brewing unit microswitch activated 7 = Water tank filled (reed contact not activated) 8 = Flow meter pulse system 1 (Water) (indicator flashes when magnet passes Hall generator) 1 = Expresso lungo 2 = Coffee 3 = Expresso 4 = Powder coffee 5 = Hot water 6 = Standby Magic Comfort + RD 1 = Menu 2 = Hot water 3 = Powder coffee 4 = Expresso 5 = Coffee 6 = Expresso lungo Exit: Switch the machine off at the main switch.135. the next coffee will be heated to a higher temperature to compensate for cooling of the brewing unit and the associated temperature loss. Changing programme values: Programme table (diagnosis menu) Parameter /RD EXPRESSO LUNGO No.) Using the button scroll to the menu item "Diagnosis" and confirm using ENTER/MENU.2.1 Do not change! Do not change! Comments Number of flow meter pulses for each saved cup fill volume. If the temperature in test mode with a set measuring resistance of 3246Ω exceeds or falls short of the specified temperature value (96°C) by more than 1°C. No measuring resistance: Do not change! Normal temperature is used if not more than 6 min. where 300 pulses correspond to approx. and pressing the MENU button.130°C +/. Change value with ARROW buttons Save value by using ENTER/MENU.800 Pulses 1 – 50 1 – 50 1 – 50 86 – 106 Increment +/.1 +/. °C 86/82 HIGH TEMP. the value indicated in test mode must be applied to adjust the sensor. °C 92/94 70.800 Pulses 50 . 96 Setting range 50 .1 +/. EXPRESSO and HOT WATER buttons simultaneously pressed.2004 Page 15/24 . Access: Access via the Standby mode by keeping the EXPRESSO LUNGO. SERVICE PROGRAMME The values below can be read and adjusted in the diagnosis menu as shown in the table.1 +/. PULSES 600 EXPRESSO N° PULSES 195/200 COFFEE N° PULSES 360/350 HOT WATER No. PULSES 360 ----HEATING---PARAMETER K1 7/8 ----HEATING---PARAMETER K2 30/35 ----HEATING---SENSOR ADJUST.1 +/. Diagnosis menu 5.MAGIC 5. Comfort + RD only NORMAL TEMP.1 +/.1 +/.800 Pulses 50 . If no coffee is dispensed for an extended time (over 6 min. (The user programme is also available in this mode. Access appropriate item using the ENTER/MENU button.130°C 70. 100 ml.1 To adjust processor tolerances.1 +/. have elapsed since last coffee dispensed.). Saeco International Group REV.5 SEPT. 5.135°C Comfort + RD only +/-1 +/-1 +/-1 70. °C 130/115 TEMP.1 MAGIC Comments Used when dispensing the first coffee after the machine has been turned on. INCREASE. The boiler temperature is increased by a set value shortly before brewing in order to preheat the boiler and compensate for the temperature drop during the first water flow. Pulsing of pump during steam dispensing. SERVICE PROGRAMME Parameter TEMP.min. 94/98 70. ----------------------------------------- 6 .135°C 0-50°C +/-1 +/-1 STEAM TEMP.) +/-1 Number of cycles until "EMPTY GRINDS CONTAINER" is displayed.2004 Saeco International Group .Total water flow (in ml) since last descaling / resettable -----------------------------------------------+/. ----------------. "GRINDS CONTAINER EMPTY" will be displayed. 6 sec.2 1/h Total water flow volume (in ml) / not resettable Total water flow (in ml) since last descaling / resettable The pump delivery rate for hot water dispensing can be expressed in litres per hour. In Redesign models the constant temperature of 110°C is increased by 15°C during steam dispensing. When this value reaches the Grinds Stop value. INCR. INCREASE °C 10 Comfort + only STEAM TEMP.130°C Increment +/.34 1/h Page 16/24 REV. (Reset by removing dregs drawer for emptying . OF 1st COFFEE °C /RD Setting range 70.135°C 0-50 GRINDS COUNTER Number GRINDS STOP 30 5-50 ----------------------------------------- TOTAL WATER S1 (ml) Number WATER DESCALING S1 (ml) TOTAL WATER S2 (ml) Number WATER DESCALING S2 (ml) HOT WATER FLOW (L/H) 20/18 Counts number of coffee cycles. °C 15 STEAM °C 35/30 70. Steam temperature 110°C only in Redesign models with STEAM TEMP. to compensate for the high temperature loss due to the cold brewing unit and water pipes.Total water flow volume (in ml) / not resettable ---------------------.5 SEPT. MAGIC Parameter /RD Setting range --HOT WATER--58,000 - 65,500 PUMP ADJUST. 63000 5. SERVICE PROGRAMME Increment +/- 1 Comments The pump delivery rate is adjusted in relation to the HOT WATER FLOW setting by means of a phase controlled modulator. Pump tolerances can thus also be adjusted. An equivalent value is saved under HOT WATER PUMP ADJUSTMENT. When the water tank is full, the value from WATER RESERVE STOP is applied. The flow meter pulses are counted from the switching of the reed switch and deducted from the value. If a beverage is chosen for which the saved pulse number is higher than the remaining pulses, the message FILL WATER TANK appears. Water reserve from switching of the reed switch in pulses. 100/36 ---------------------------------------------------------------+/- 1 +/- 1 +/- 1 This date indicates the date on which the machine was manufactured. This date cannot be changed. The service date indicates the date of the machine's last service. This date can be changed and must be updated at each service. WATER RESERVE NUMBER N° PULSES NUMBER 1-2500 Comfort + RD only WATER RESERVE STOP N° PULSES 1000 MACHINE STATUS --DATE OF MANUF--DAY --DATE OF MANUF--MONTH --DATE OF MANUF--YEAR --SERVICE DATE-DAY --SERVICE DATE-MONTH --SERVICE DATE-YEAR 1-2500 Comfort + RD only 0 - 255 ------------------------------------------------------------0 - 31 0 - 12 1996 - 2050 Exit: Use the ESC button or the main switch. Saeco International Group REV.5 SEPT.2004 Page 17/24 5. SERVICE PROGRAMME 6.1. Operating instructions (diagnosis box) 6.1.1. Application of diagnosis system MAGIC The diagnosis system makes it possible to read data and enter settings into the Magic de Luxe / Profi / Family coffee machines. The data set transferred to the coffee machine each time a button is pressed is contained in the diagnosis system. The data in the coffee machine can also be individually edited. The internal data set and the machine data can be printed using the built-in thermoprinter. 6.1.2 Power supply The diagnosis device requires no batteries. Power supply is through the connection cable via the mains. 6.2. CONTROL PANEL INIT MACHINE MACHINE DATA INTERN DATA SUBMENU CHANGE DATA flashes. SAVE DATA flashing. UP ARROW The machine is initialised with the internal data set. The coffee machine data is indicated and can be edited. The internal data set is indicated and can be edited. Various auxiliary functions can be called up via the Submenu (internal test programme, etc.). The edit mode is activated. The cursor is visible and The changed data is saved. Exit edit mode and cursor stops Selects the previous data item in internal and machine data. The selected value is increased in the edit mode. Selects the next data item in internal and machine data. The selected value is decreased in the edit mode. The thermoprinter paper is moved one line forward. The machine data is printed. The internal data set is printed. The diagnosis device is placed in STANDBY mode. The coffee machine is automatically turned on. When button is pressed again the diagnosis device is activated and the coffee machine automatically turned off. DOWN ARROW LINE FEED PRINT MACHINE DATA PRINT INTERN DATA ON-OFF Page 18/24 REV.5 SEPT.2004 Saeco International Group MAGIC 6.3. OPERATION and connection of diagnosis device 6.3.1. Connection of diagnosis device 5. SERVICE PROGRAMME The diagnosis device is connected to the coffee machine via the cable supplied. The terminal plug is located on the printed circuit board (deluxe JP 9 / deluxe RD JP 19). ATTENTION: Before connecting the diagnosis device, disconnect the machine from the mains and ensure that the mains power circuit of the diagnosis device is not connected. High voltage may be transmitted through the diagnosis device plug connector pins when the cable is connected to the machine. 6.3.2 Switching on (switching off in inverse order) 1. Connect the data cable of the diagnosis box to plug JP9 of the CPU. 2. Connect the diagnosis device to the main power supply. 3. Connect the machine to the main power supply (ensure that the door of the device is closed). 4. Turn on the expresso machine. 5. Turn on the diagnosis box. Press the ON/OFF button to activate the diagnosis device; the middle two LEDs light up on the display (grinds container and low coffee beans). The diagnosis device changes from Standby mode to machine data. STANDING BY .... --DIAGNOSIS BOX---V 1.13-- MANUAL COFFEE M ( Pulses 600 ) Press the corresponding button at any time to toggle between machine data and internal data. Similarly, other functions such as print, initialise and auxiliary function can be accessed. Press the ON/OFF button again to return to Standby mode: STANDING BY .... 6.3.3. Editing data Use the MACHINE DATA button to change to the machine data Menu. All machine data, i.e. coffee quantity, temperatures, heating parameters, flow rates and consumption rate, can be accessed and edited here. In order to distinguish the internal data sets, a light "M" on a dark background appears top right of display which in enlarged form resembles: M If the INTERNAL DATA button is pressed, the same data for the internal data sets can be edited. In order to distinguish this data from machine data, a light "I" on a dark background appears top right of display which in enlarged form resembles: I Saeco International Group REV.5 SEPT.2004 Page 19/24 SERVICE PROGRAMME MAGIC Use the CHANGE DATA button to activate the edit mode (cursor flashes). If no coffee is made for an extended period. The value indicated can be changed with the arrow button. The cold start temperature is used for the first coffee made after the machine has been turned on in order to heat all elements as fast as possible.3. Product quantity: Product description Number of turbine pulses MANUAL COFFEE No. Temperatures: Temperature designation Value in degrees Celsius NORMAL TEMP.4. COFFEE. Page 20/24 REV. K2 is the parameter which determines the affect of water flow rate on the adjustments.5. where 300 pulses correspond to approx. Heating parameter: Two parameters can be used to adjust heating Description Parameter K1 or K2 ----HEATING---PARAMETER K1 7 K1 is the value for the rate of the adjustment where a higher value indicates a steeper rate. The thermoblock is heated once again to create a hot flow in the aluminium structure. The temperature for steam operation is entered separately using the Steam Temp. The standard values are provided on Page 10. 1dl. Description of data a. Normal temperature is used when several coffees are made. 6. the machine heats to a higher temperature after about 6 minutes to compensate for the cooling of the central unit when the next coffee is made. A higher value will have a lesser affect on the adjustment.2004 Saeco International Group .5 SEPT. The value indicates the number of turbine pulses. In the Royal Profi the following values are code protected when editing data. PULSES 600 The water quantity can be entered here for the three types of coffee EXPRESSO LUNGO. b. parameter. A temperature increase option is also available. °C 86 Five different temperatures can be set. EXPRESSO. Use the Save button to memorise the changed value or another button to exit the edit mode without saving the value. The following are used as the standard values: K1 = 7 K2 = 30 c. This value is added to the current temperature during dosing and upward movement of the brewing unit. SERVICE PROGRAMME GRINDS COUNTER 8 A counter adds the number of coffees prepared since the last time the grinds container was emptied. Pump tolerances can thus also be adjusted. cannot be reset Total water quantity (in ml) flowing through Cannot be reset. The changed value is saved by the machine at the end of the hot water dispensing process.2004 Page 21/24 . Total water quantity (in ml) flowing through since last descaling. Ground coffee residue: Current count or minimum Amount of coffee grinds 5. Flow rates: Description Operating mode and value --HOT WATER--FLOW (L/H) 20 The pump delivery rate for hot water can be expressed in litres per hour. A value under the item Pump Delay. cannot be reset. can be entered to adjust the pump setting. The maximum value (grinds minimum) can be set. e. Saeco International Group REV. TOTAL DESCALING machine Meaning Total of all coffee cycles. The grinds container emptying indicator signals when this value is reached.MAGIC d. Description Operating mode and value --DESCALING--FLOW (L/H) 8 A specific flow rate adjustment (8 l/h) applies to the descaling process and a corresponding pump adjustment. This value is used at the start for the phase angle control of the pump.5 SEPT. f. The control unit changes this value until the required flow rate is reached. Counter: Counting mode Unit and value TOTAL COFFEE 0 The machine performs various statistical calculations which have the following meaning: Count type TOTAL COFFEE TOTAL WATER machine. 500 L water h. printed. Depending on the setting. Page 22/24 REV.not allocated . This date can be changed and must be updated at each service. f. The value is expressed in binary code.Steam dispensed Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 2° = 1 21 = 2 22 = 4 23 = 8 24 = 16 25 = 32 26 = 64 If the machine status is 36.5 SEPT.Standby mode on/off . 150 L water Level 3 approx. month and year --DATE OF MANUF--MONTH 9 This date indicates the date on which the machine was manufactured. a different quantity of water flows through the machine until it requires descaling. The following levels apply: Level 1 approx.2004 Saeco International Group . This date cannot be changed. month and year --SERVICE DATE-MONTH 9 The service date indicates the date of the machine's last service. the following Bits apply: Bit2 + Bit5 ⇒ 4 + 32 = 36 i. At initialisation of the machine this value of 36. Date of manufacture Description Day. 80 L water Level 2 approx. MAGIC : . SERVICE PROGRAMME g. 300 L water Level 4 approx.Heating plate on/off . Machine status: Description Value MACHINE STATUS 36 This value provides information on various statuses of the machine.Water low . Service date: Description Day. Water hardness: Description Value WATER HARDNESS 3 MAGIC The water hardness can be set at four levels.5.Doser full/empty .Pre-grinding on/off . b. Spanish and Portuguese are available. Printer test: The printer function test is activated here.6. Use the ON/OFF button to cancel the test (press for extended period).PROGRAMMING . Auxiliary functions The SUBMENU button can be used to recall various auxiliary functions via the following submenus: 1 DISPLAY TEST * 2 PRINTER TEST 3 LANGUAGE 4 INIT INTERN 5 CORRECTIONS 6 EXIT Using both arrow buttons.3.PROGRAMMING . French. The following message appears: . Machine initialisation 5.UNSUCCESSFUL Another function can be selected by pressing the corresponding button. c. the following will be displayed: .3.5.SUCCESSFUL If an error occurs during initialisation. 6. Italian. SERVICE PROGRAMME Press the INIT MACHINE button to initialise the machine with the internal data set.5 SEPT. Language: This function selects one of the languages available for the display and printer texts.MAGIC 6. Display test: This function starts a test routine for the display. All indications for this test appear on the display. a. one of these auxiliary functions can be selected. Saeco International Group REV. German. the display will indicate the following flashing message: -NOTE EEPROM ---WRITING ERROR--The display flashes until a button is pressed. All data from the internal memory will then be transmitted to the machine memory. The asterisk in the right display margin will be positioned near one of the functions and activated with the SAVE button. control panel and printer. English.2004 Page 23/24 . Once the data has been transferred. check that there is sufficient paper.5 SEPT. The EEPROM machine corrections appear first and when a button is pressed. the paper is drawn into the paper slot. Page 24/24 REV. Init. ATTENTION: Only special thermopaper 37 mm wide can be used. before commencing a print run.3. the internal EEPROM corrections are displayed. After connecting the diagnosis device. As the printer operates. The end of the paper roll is indicated with a red stripe running along the paper. If the machine is not connected to the diagnosis device. e. the paper is released. f.8. As soon as the printer is able to draw the paper independently.7. Exit: Use the SAVE button to exit the submenu without recalling the function. Therefore. The paper can only be printed on one side. Release the LINE FEED button when about 5 mm of the paper is visible. Press the button again to exit.5. 6. intern: MAGIC This function indicates the standard values of the internal data set. Paper load The diagnosis device must be connected in order to load the paper. Printing Use the PRINT MACHINE DATA button to print all machine data (only when the machine is connected). The printing head can be damaged if the printer is started without paper. SERVICE PROGRAMME d.3. Corrections: The number of independently performed programme corrections in EEPROM can be called up here. press the LINE FEED button. These must be checked and adapted to the current production values.2004 Saeco International Group . 6. only the internal EEPROM corrections are shown. The data of the internal data set can be printed by pressing the PRINT INTERN DATA button. Faults 1 Saeco International Group REV.2004 .5 SEPT.CHAPTER 6 FAULTS Page 1. . coffee residues Doser switch does not work Electronic system defective Electronics Heating system Cold coffee Standby LED lights up continuously Temperature differences No froth Heating remains cold Standby LED does not light up Water instead of coffee Doser Weak coffee Fault LED (coffee beans low) lights up constantly . Faults: 6.5 SEPT. FAULTS The following table indicates the most common faults. Part Fault Do not function Indicator light contactor does not turn on (no display) Cause SI on mains filter (Magic old) defective SI on electronic system (Magic Silicone) defective Electronic system defective Door switch defective Main switch defective KTY defective Electronic system defective KTY defective Electronic system defective Heating .2004 Page 1/3 .Interruption Heating plug connection Thermal fuse Fusible cut-out (No grinder function) Doser switch constantly activated / Dirt Defective doser rinse Dose quantity too low Dose chamber .Brewing unit overfull .Gearmotor obstructed Saeco International Group REV. listed by component.MAGIC 1. does not move to home position Sluggish / obstructed HWS valve does not open (no water or steam dispensing possible) Water drips from steam pipe (with closed valve) Water drips from steam pipe shaft Water leakage from HWS spout Water leakage at joint HWS system REV.6.2004 Saeco International Group .5 SEPT. FAULTS MAGIC Part Fault Coffee too strong / flows too slowly Coffee too weak / flows too fast. no froth Cause Grind set too finely Grind set too coarsely Grinder motor not properly installed Grinding disc worn Water in grinder Grinding set too finely Motor defective Electronic system defective Doser switch constantly activated MS defective Motor defective Cup warmer defective Fusible cut-out Cup warmer defective Gear wheel defective Electronic system defective Plunger stiff Piston O-ring swollen Gasket of valve plug swollen (black O-ring) Grinding too coarse Over-dosage Securing tab on tea nozzle spout broken / bent Valve gasket calcified Fracture in steam pipe Defective O-ring Defective O-ring Hairline crack in HWS valve threaded joint Grinder Gearmotor Brewing unit Page 2/3 Grinder functions until fault LED (coffee beans low) lights up (insufficient beans in bean container) Grinder does not work Brewing unit malfunctions . MAGIC 6.5 SEPT.2004 Page 3/3 . FAULTS Part Overpress ure valve Fault Varying cup filling volume More water in drip tray Cause Overpressure valve does not seal / calcified Dry coffee in dregs drawer / water low Defective pump indicator (fault LED) Thermal fuse defective Water leakage at overpressure valve Hairline crack in joint area threaded joint Varying coffee quantity Water low indicator flashes Turbine calcified / other deposits Hall sensor defective Float not watertight Float jammed Magnet in float too weak Electronic system defective Turbine Pump Water low indicator lights up (water level over reserve) Float Saeco International Group REV. . 1.4. Water low (LED flashes) 2. Water low (red LED lights up) 1.2004 .6. Machine does not function (red LED flashes) 1.5. Machine does not function 1. Fault diagnosis (Magic Roma) 1 1 2 3 5 6 1. Coffee beans low (LED lights up) 2.2.1.5. Brewing unit / Gearmotor obstructed Saeco International Group REV. Water low (LED lights up) 2.3.5 SEPT. Fault diagnosis (Magic except for Comfort) 7 7 8 9 10 11 12 2. Machine does not function 2.3.4.CHAPTER 7 FAULT DIAGNOSIS Page 1.2. Brewing unit / Gearmotor obstructed 2. Machine does not function (dregs drawer LED flashes) 2. Machine does not function (red LED lights up) 1. . END Does current flow to the door switch when the front door is closed? Yes No Replace .END Does the current flow to the main switch? Yes No Replace .END KTY defective? No Yes Replace .1 Machine does not function Machine does not function Is there current upstream from the mains filter? Yes No 7. Fault diagnosis (Magic Roma) 1.END Saeco International Group REV. FAULT DIAGNOSIS Test mains fuse and machine cable .2004 Page1/12 .MAGIC 1.END Electronic system defective? Yes Replace .5 SEPT.END Does current flow to the fuse inside the machine? Yes No Replace .END Is there current downstream from the mains filter? Yes No Replace . 7.5 SEPT.2004 Saeco International Group .2. FAULT DIAGNOSIS 1.Can dregs drawer be fitted? Yes No Check if brewing unit is blocked No Is brewing unit installed? Yes No Can brewing unit be installed? Yes END Does brewing unit MS function correctly? Yes No Replace MS END Does dregs drawer MS function correctly? No Replace MS END Page 2/12 REV. Machine does not function (red LED flashes) Machine does not function (red LED flashes) Dregs drawer installed? No MAGIC Can dregs drawer be installed? Yes END No Activate dregs drawer switch manually . FAULT DIAGNOSIS Machine does not function Red LED lights up (water or coffee beans low) Does signal occur immediately after machine is turned on? YES Check water level No Does red LED light up within first 20 sec.5 SEPT.3. Machine does not function (red LED lights up) 7.2004 Page3/12 . after start button is activated? Yes Is coffee bean container empty? Yes Fill END No Does grinder motor work after start button has been activated? No Does current reach grinding motor at a specific time? No Yes Yes Check cable / Replace electronic system END Replace motor END Does coffee dispensing stop after grinding (coffee beans low signal again)? Yes No END Saeco International Group REV.MAGIC 1. 7.5 SEPT.Is coffee dispensing complete? No Grinding can be made coarser No Ye s Does coffee have enough froth / Is grain size of dregs correct? No Test motor retainer OK? Yes Yes No END Replace grinding disc END Lock motor retainer into place .2004 Saeco International Group . FAULT DIAGNOSIS MAGIC Yes Set coarser grind .END Page 4/12 REV. 4. Water low (red LED lights up) Water low (red LED lights) Can pump activity be detected at a specific time? No 7. FAULT DIAGNOSIS Is the pump energised? Yes Check polarity / Replace pump END No Yes Is pump thermal fuse OK? Yes Replace electronic system . END Tank valve faulty (foreign objects)? No Yes Remove foreign objects END Is water filter calcified / dirty? No Yes Descale / Replace END Flow meter pulses for hot water supply OK? Yes No Flow meter calcified/ Other dirt Yes Replace END No Check valve plugs Calcified / Damaged Check brewing unit END Instantaneous water heater calcified / Piping calcified Descale / Replace Saeco International Group REV.MAGIC 1.END Is water tank empty? No Yes Fill water tank.5 SEPT.2004 Page5/12 . 2004 Saeco International Group . FAULT DIAGNOSIS 1. Brewing unit blocked / Gears blocked Brewing unit blocked Gears obstructed Does brewing unit move to home position in service mode? No MAGIC Yes Remove brewing unit and check for overdosing and friction END Is the noise emission abnormal? No Yes Check / Replace gear wheels and microswitch END Disconnect gearmotor switch Do gears move to home position in service mode? No Yes Remove brewing unit Replace gearmotor switch END Unscrew water sleeve from brewing unit and remove brewing unit Do gears move to home position in service mode? No Yes Check brewing unit END Is the gearmotor energised? Yes Replace gearmotor END No Is current flow to cup warmer and thermal fuse OK? Yes No Replace cup warmer / thermal fuse END Replace electronic system Page 6/12 REV.5 SEPT.5.7. 2004 Page7/12 . FAULT DIAGNOSIS 2. Machine does not function Machine does not function Is there current upstream from the mains filter? Yes No Test mains fuse and machine cable .5 SEPT. Fault diagnosis (Magic de luxe.END KTY defective? No Yes Replace .END Is there current downstream from the mains filter? Yes No Replace .MAGIC 7.END Does current flow to the door switch when the front door is closed? Yes No Replace .END Does current flow to the fuse inside the machine? Yes No Replace .END Saeco International Group REV. Comfort and Comfort+) 2.1.END Does the current flow to the main switch? Yes No Replace .END Electronic system defective? Yes Replace . 2.5 SEPT.7. Machine does not function (Indicator: grinds container not detected) Machine does not function Grinds container not detected Is grinds container installed? No Yes Does grinds container MS function correctly? No Replace MS END No Can grinds container be installed? Yes Does indicator stop? Yes END No Is the brewing unit in home position? No Does brewing unit microswitch function correctly? Yes No Replace MS END Check if brewing unit is blocked Page 8/12 REV.2004 Saeco International Group . FAULT DIAGNOSIS MAGIC 2. Water low 7.5 SEPT.MAGIC 2.END Saeco International Group REV. FAULT DIAGNOSIS Water low Water in tank? (over reserve) No Fill water END Yes Has float sunk or is jammed? Yes Replace / Remove END No Is magnet old? No Yes Replace float END Is reed sensor defective? No Yes Replace reed sensor END Electronic system defective? Yes Replace .3.2004 Page9/12 . FAULT DIAGNOSIS 2.7.4. De-aerate MAGIC De-aerate Can pump activity be detected at a specific time? No Is the pump energised? Yes Check polarity / Replace pump END No Yes Is pump thermal fuse OK? Yes Replace electronic system END Is water tank empty? Yes Fill water tank END Tank valve faulty (foreign objects)? No Yes Remove foreign objects END Is water filter calcified / dirty? No Yes Descale / Replace END Flow meter pulses for hot water supply OK? Yes No Flow meter calcified/ Other dirt Yes Replace END No Check valve plugs Calcified / Damaged Check brewing unit END Instantaneous water heater calcified / Piping calcified Descale / Replace Page 10/12 REV.5 SEPT.2004 Saeco International Group . MAGIC 2.END Saeco International Group REV.2004 Page11/12 . FAULT DIAGNOSIS Coffee beans low Is coffee bean container empty? No Yes Fill END Does grinder motor work after start button has been activated? No Does current reach grinding motor at a specific time? No Yes Yes Replace electronic system END No Replace motor END END Does coffee dispensing stop after grinding (coffee beans low signal again)? Yes Yes Set coarser grind .Is coffee dispensing complete? No Grind can be made coarser No Yes Does coffee have enough froth / Do dregs have correct consistency? Yes No Test motor retainer OK? Yes No END Replace grinding disc END Lock motor retainer into place .5 SEPT.5 Coffee Beans Low indicator 7. Brewing unit blocked / Gears blocked Brewing unit blocked Gears obstructed Does brewing unit move to home position in service mode? No MAGIC Yes Remove brewing unit and check for overdosing and friction END Is the noise emission abnormal? No Yes Check / Replace gear wheels and microswitch END Disconnect gearmotor switch Do gears move to home position in service mode? No Yes Remove brewing unit Replace gearmotor switch END Unscrew water sleeve from brewing unit and remove brewing unit Do gears move to home position in service mode? No Yes Check brewing unit END Is the gearmotor energised? Yes Replace gearmotor END No Is current flow to cup warmer and thermal fuse OK? Yes No Replace cup warmer / thermal fuse END Replace electronic system Page 12/12 REV.5 SEPT. FAULT DIAGNOSIS 2.7.2004 Saeco International Group .6. Final test 1 1 2 Saeco International Group REV.5 SEPT. Repairs schedule 2. Service schedule 3.CHAPTER 8 REPAIRS / SERVICE SCHEDULE Page 1.2004 . . together with the service schedule. Service schedule: Service activities R AT = Replace = Acoustic test C = Clean D = Descale Activity R R R R R R C / VC VC VC / AT AT / VC C/A C D VC / R C R VC = Visual check A = Adjustment Equipment Activities Visual check (transport damage) Record of machine data Functional check / Error analysis Opening of machine Visual check (leakages) Mechanical systems check (functional test) Defect detection Modifications check Service operations according to service schedule Internal cleaning Functional test (with open machine / leakage test) Assembly Final test according to test schedule Steam off (winter) External cleaning Lubrication of brewing unit Insulation test Documentation Component Water filter Lip seal / Water tank Coffee return flow valve Valve spring Valve plug O-ring Valve plug O-ring Filter (brewing unit) Hose connections Pump Gearmotor Grinder Doser Water circuit HWS valve Water outlet (valve plug) O-ring (boiler connection / instantaneous water heater) Fat solvent Vacuum cleaner / brush Vacuum cleaner / brush Descaler (Saeco) Fat solvent / brush Saeco International Group REV.5 SEPT.MAGIC 1.2004 Page 1/2 . Repairs schedule: 8. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 2. REPAIRS / SERVICE SCHEDULE The repairs schedule. lists all relevant activities to be performed in an efficient sequence. 8. Final test: Test Cup fill volume Cup fill volume Noise emission Froth quantity Froth colour Temperature Grinding level Hot water Steam function Water Low indicator Grinds Container Absent indicator Coffee Beans Low indicator Insulation test Measurement of dispensed coffee stream Check grain size of coffee grinds Dispense hot water Dispense steam Remove tank Remove grinds container Start coffee programme coffee bean container empty Temperature measuring device Carefully froth coffee in cup until froth separates Procedure 2-3 cups on expresso setting 2-3 cups on coffee setting Equipment Measuring beaker Measuring beaker Instruction Equal quantity Equal quantity Empirical value Standard noise Froth cover must subsequently close fully again Textured light brown 84 ˚C See Training MAGIC Tolerance 15% 15% ± 4 ˚C Fill water tank indicator Grinds Container Absent indicator Coffee Beans Low indicator HG 701 Page 2/2 REV. REPAIRS / SERVICE SCHEDULE 3.5 SEPT.2004 Saeco International Group . 4. 7. 1 3 4 6 7 9 11 13 15 17 18 Saeco International Group REV. 6. 5.CHAPTER 9 DISASSEMBLY Page Disassemble housing Disassembling the electronic system Disassembling doser flap valve Disassembling doser switch Disassembling the grinder Adjusting the grinder Disassembling the grinder motor Disassemble the instantaneous water heater 9.2004 . 3.5 SEPT. 8. Assembly/adjustment of instantaneous water heater 11. 2. Disassembling the pump 1. Disassembling the gears 10. . MAGIC 1. Disassembly of the housing 9. New models may have a additional housing screw below the bean container to be unscrewed. 2 Saeco International Group REV.2004 Seite 1/18 .5 SEPT. dreg drawer. 1 Fig. 2 1 Fig. water tank and brew unit. 1 d) Remove the two bottom housing screws (1). DISASSEMBLY a) Remove: Driptray. c) Remove the two screws (2) below the water tank (Torx/T10). b) Unscrew the bean container by removing the two screws (1). that the water hose is connected correctly! Seite 2/18 REV. When reassembling make sure.2004 Saeco International Group . Than remove the housing. DEMONTAGE e) MAGIC Release the two hooks by using a screw driver (1).9.5 SEPT. 1 2 Fig.Remove the grinder setting lever (2) carefully in order not to break the fixing hooks. 3 f) Lift the housing at the rear side and pull water hose off. DISASSEMBLY Number the connections on the control board and remove. 4 b) Unscrew the electronic system by removing the two fixing screws (1) and remove. Fig. 1 1 Fig. Disassembling the electronic system a) 9.5 SEPT.MAGIC 2. 5 Saeco International Group REV.2004 Seite 3/18 . release the fastening tab (1) and push dosing magnet out of its fitting.9. Disassembling the doser a) Unscrew the doser cover by removing the screw (1).2004 Saeco International Group . 6 b) Using a screwdriver. 1 2 Fig. 7 Seite 4/18 REV. DISASSEMBLY 3. MAGIC 1 Fig.5 SEPT. 5 SEPT. 8 Saeco International Group REV.2004 Seite 5/18 . first push the doser flap out of the open end (1). DISASSEMBLY Using a screwdriver. 1 1 2 Fig.MAGIC c) 9. Than slide it out of the closed bearing (2) and remove. 5 SEPT. 2 1 3 Fig. DISASSEMBLY 4. 1 2 Fig.2004 Saeco International Group . 10 Seite 6/18 REV. Lift the doser switch using a screwdriver (1) and push it out of ist fitting (2). Carefully pull out the two rubber holders (3). Disassembling doser switch a) MAGIC Push the powder coffee compartment in direction of the arrow (1) and lift it (2).9. 9 b) Disconnect the switch. 2 1 Fig.5 SEPT. 11 b) Remove the fixing screw (1) of the grinding cone (note: left thread). 1 2 Fig. DISASSEMBLY Turn the grinding adjustment ring (1) counter clockwise until the three lugs of the grinding disc fitting (2) are clearly visible and remove the upper grinding disc from the grinder. c) Carefully remove the grinding cone (2) (take care of balls and springs of friction clutch). Disassembling the grinder a) 9. Using a vacuum cleaner remove the ground coffee.MAGIC 5. 12 Saeco International Group REV.2004 Seite 7/18 . springs and rubber drivers. DISASSEMBLY d) Carefully remove the clutch disc.5 SEPT. The sealing felt (1) can then be cleaned or exchanged.2004 Saeco International Group . MAGIC Fig. 13 e) Remove: Balls. (Same steps have to be performed when exchanging the Grinder motor) 1 Fig.9. 14 Seite 8/18 REV. 15 b) Turn the grinding adjustment ring (1) clockwise until a certain friction can be felt. 2 1 Fig. 16 Saeco International Group REV.5 SEPT. Adjusting the grinder a) 9.MAGIC 6.2004 Seite 9/18 . DISASSEMBLY Install the grinding ring onto its fitting so that the marking (1) on the grinding adjustment ring and the ring fitting (2) are adjacent to one another. 1 Fig. DISASSEMBLY c) MAGIC Turn about 12-14 notches in an anti-clockwise direction and check the grind level by making a test coffee (Crema / dregs grain size). 3-5 notches).9. Seite 10/18 REV.2004 Saeco International Group . Adjust the grind level as required (max. Attach the housing and mount the lever in position 5.5 SEPT. DISASSEMBLY If the motor has to be exchanged perform according to description 6.MAGIC 7. 1 Fig. Disassembling the grinder first. 18 Saeco International Group REV. Disassembling the grinder motor a) 9.2004 Seite 11/18 .5 SEPT. and set the doser switch to max position. 1 Fig. Remove the three fixing screws (1). 17 b) Lift the motor and disconnect the connectors (1). 9. 1 Fig.5 SEPT. 19 Fig. 20 Seite 12/18 REV. unhook the three tabs and seperate the upper part from the motor/gear assy (the motor is alwasy delivered with the gear). DISASSEMBLY c) MAGIC Remove the securing ring if there is one (not in all machines).2004 Saeco International Group . 5 SEPT. Disassembling the instantaneous water heater a) 9. 21 b) Remove the two fixing screws (1) of the instantaneous water heater (new version / boiler J is fixed with 3 screws). DISASSEMBLY Remove the hose clip of the HWS-valve (1) and the instantaneous water heater (2) and remove the Water hose. 1 2 Fig. 22 Saeco International Group REV.2004 Seite 13/18 .MAGIC 8. 1 Fig. 9. REV. 1 Fig. In order to exchange the thermostat or the sensor. 24/2).2004 Saeco International Group Seite 14/18 . 24/1) of the thermal sensor (KTY) must be transferred from the old sensor to the new sensor when the sensor is replaced!. 1 2 Fig. 24 e) When re-assembling ensure that sufficient heat conductive paste is used (Fig. remove screw (1) and the fixing clamb. DISASSEMBLY c) MAGIC Lift the heater out of the machine and exchange parts as necessary.5 SEPT. 23 d) Attention: The metal cylinder (Fig. 26 Saeco International Group REV. 26 1 Fig. DISASSEMBLY 1 Fig.2004 Seite 15/18 . 9. Disassembling of the gear a) Remove the housing b) Remove loosen the instantaneous water heater c) Remove the gear fixing screws (1).MAGIC 9. Unscrew the screws of the gear cover and remove the cover. Abb. 25 d) Remove the gear by lifting it a bit – pulling out the bottom side of the gear first.5 SEPT. and thereafter the upper side. DISASSEMBLY e) f) MAGIC Replace parts as necessary.) The small gear wheel can be assembled as required a) b) c) d) Micro switch brew position Micro switch home position Micro switch dreg drawer Micro switch brew unit d a 2 1 c b Abb.install brewing unit.gears go to home position . When replacing the gear wheel ensure that the arrow on the large gear wheel points towards the achsle of the small gear wheel.2004 Saeco International Group .9. (Install all components. 27 Seite 16/18 REV. The brewing unit cannot be installed in this position.5 SEPT. switch on machine . DISASSEMBLY 10. Insert the brew unit and drive it into brew position using the test mode. Assembly/adjustment of instantaneous water heater a) Screw on the instantanous water heater. but do not fasten the screws completely.MAGIC 9. 28 b) Drive the brew unit into home position. Fasten the lower fixing screw (1). 29 Saeco International Group REV. 1 Abb. (Attention: Boiler J is fixed with three screws) 1 Abb. remove the brew unit and fasten the upper screw (1).5 SEPT.2004 Seite 17/18 . 30 Abb. Disassembling the pump a) Pull off the adapter angle (1) and pump holder (2). c) Push down the fixing tab (2) and remove pump and holder (3).2004 Saeco International Group . MAGIC 2 1 Abb.5 SEPT. DISASSEMBLY 11. 32 Seite 18/18 REV.9. 1 2 3 Abb. 31 b) Remove the locking spring (1). 2004 .CHAPTER 10 CIRCUIT DIAGRAMS Saeco International Group REV.5 SEPT.