Summacut D60 Maintenance Manual

June 4, 2018 | Author: Mo_DaviesUK | Category: Electrical Connector, Electronics, Technology, Computing, Computer Engineering


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Service Manual SummaCut D60 and D120Summa NV Rochesterlaan 6 8470 Gistel Belgium Service Manual SummaCut D60-D120 TABLE OF CONTENTS......................................................................Page SECTION 1 KEYBOARD CONTROL 1.1. THE CONTROL PANEL .......................................................................................1.1 1.1.1. THE LIQUID CRYSTAL DISPLAY ....................................................................1.1 1.1.2. THE MENU KEY ...............................................................................................1.2 1.1.3. THE X KEY .......................................................................................................1.3 1.1.4. THE V KEY .......................................................................................................1.3 1.1.5. THE TEST KEY ...............................................................................................1.3 1.1.6. THE JOGGING KEYS .....................................................................................1.3 1.2. COMMON MENU ITEMS ......................................................................................1.4 1.2.1. VELOCITY .........................................................................................................1.4 1.2.2. PEN PRESSURE ...............................................................................................1.4 1.2.3. KNIFE PRESSURE ...........................................................................................1.4 1.2.4. KNIFE OFFSET..................................................................................................1.5 1.2.5. POUNCING PRESSURE ...................................................................................1.5 1.2.6. POUNCING GAP ...............................................................................................1.5 1.2.7. RESET ...............................................................................................................1.6 1.2.8. RECUT ..............................................................................................................1.6 1.2.9. LOAD .................................................................................................................1.6 1.2.10. ALIGN LOAD ..................................................................................................1.6 1.2.11. SYSTEM SETUP .............................................................................................1.6 Table of Contents TOC-i SummaCut D60-D120 Service Manual 1.3. SYSTEM SET UP .................................................................................................1.7 1.3.1. CONFIDENCE ...................................................................................................1.8 1.3.2. DIN CUT ............................................................................................................1.8 1.3.3. TOOL .................................................................................................................1.8 1.3.4. FLEX-CUT .........................................................................................................1.8 1.3.5. OVERCUT .........................................................................................................1.9 1.3.6. OPTICUT ...........................................................................................................1.9 1.3.7. EMULATION ...................................................................................................1.10 1.3.8. BAUD RATE ....................................................................................................1.10 1.3.9. PARITY ............................................................................................................1.11 1.3.10. RTS/DTR .......................................................................................................1.11 1.3.11. RS 232 TEST .................................................................................................1.12 1.3.12. ALIGN MODE ................................................................................................1.12 1.3.13. AUTOLOAD ..................................................................................................1.12 1.3.14. LANGUAGE ..................................................................................................1.13 1.3.15. MENU UNIT ...................................................................................................1.13 1.3.16. ROM REVISION ............................................................................................1.13 1.3.17. MEDIA SENSOR ...........................................................................................1.13 1.3.18. SENSOR SETUP ...........................................................................................1.13 1.3.19. CALIBRATE X/Y ...........................................................................................1.14 1.3.20. COIL SETUP .................................................................................................1.14 TOC-ii Table of Contents ........ REPLACING A DRAG HEAD .2....................2......................... REMOVING THE BOTTOM PLATE........22 2.........................................2........... REPLACING THE Y-BELT......................................................... REMOVING THE RIGHT-HAND COVER........... REPLACING THE X-MOTOR .10...................24 2....................................2..................16 2................................................................3....................2...................5 2.................6.....23 2.....13....... REPLACING THE SENSOR..... REPLACING THE DRIVE DRUM.............11........13 2.............2.....................2.9.......................3 2..............................2......2.......................2........................15..............7....5 2................12.......23 2..... REPLACING THE MAIN PCB....25 Table of Contents TOC-iii .................... REPLACING THE FLAT CABLE FOR THE HEAD.....................................22 2....11 2.......9 2........2......................................................8...........................................................................7 2...............3 2..................2............ REMOVING THE LEFT-HAND COVER.....2................ REPLACING THE CUTTING STRIP.......14.2....5.............4.......................2....... REPLACING THE LCD OR THE KEYBOARD........1...... REPLACING THE CAMROLLERS........................2........................................................ REPLACING THE Y-MOTOR....Service Manual SummaCut D60-D120 SECTION 2 REPLACEMENT GUIDELINES 2............................ REPLACING THE FAN MOTOR................ .4.............4 I............................1.........4...........4.................2...............8 4..........3.................2 4.......... KNIFE CALIBRATION ............5.........2 3.................. AUTOMATIC TESTS.......................................................................................... MEDIA CALIBRATION...................3.............4 II.....................................4 4....................................... OPERATING VOLTAGE................................4..9 SECTION 5 ERROR CODES ............ CLEANING THE DRIVE SYSTEM...............................3..2 3..3 3.....................1.............4 SECTION 4 CALIBRATION 4.............4.............................1...............................TROUBLESHOOTING TOC-iv Table of Contents ....2..........................1...SummaCut D60-D120 Service Manual SECTION 3 MAINTENANCE 3.4............................................2...........MACHINE TYPE.....................................................................................3......................... MAINTENANCE & CLEANING..............6 4.................................................. COIL CALIBRATION................................................... CLEANING THE SENSORS..............................1...4..... SENSOR TESTS........................................................3...............4.. HEAD CALIBRATION......................... ..................6 5.......6-4 BRAKE...........8.....6-2 REAR SIDE ...........3 5....................................................4 5......................Service Manual SummaCut D60-D120 5.............6-5 KEYBOARD........................................................................................ ERROR IN X-AXIS.......5............................4 5........................................4.....................................................7.........5.........................6-6 KEYBOARD..............................................................................................................................................................................................................................................................5.................................. INTERNAL ERRORS............6-3 D120 X MOTOR...................5..........................................5.................................................................. RAM ERROR..................................................................................................................................3 5.......................................................................................................2..........6-8 RIGHT SIDE...................................................................................................... RS232 ERROR...........................................................................................................6 SECTION 6 FIGURES FRONT SIDE...........................1...6............................2 5......5.......6-7 BOTTOM PLATE........................................................ NVRAM FAILURES AND MESSAGES.....6-10 Table of Contents TOC-v ....5 5.......................................................................................................6-9 LEFT SIDE.....5....................3................................................ ERROR IN Y-AXIS POSITION............................................ SYNTAX ERROR...............................5...........................................5........ FLASHING ERRORS AND MESSAGES .......................... ......7-1 SUMMACUT D120 SPARE PARTS......................................................................................................6-20 MEDIA SELECT......................................................................................6-17 COVERS..............................................................................6-19 MOTOR CONNECTIONS..............................................................................................................................................6-11 D60 X-MOTOR .......................6-14 CARRIAGE........................6-21 SECTION 7 SPARE PARTS LIST SUMMACUT D60 SPARE PARTS............................................................................................................................................................7-3 TOC-vi Table of Contents .........................................................6-12 DRUM ASSY..........................................................................................................................................................................................................................................................................................................................6-16 BOARDS...........................6-13 MEDIA GUIDE SYSTEM...........................................................................................................................................................................................6-15 FRONT SIDE.....................6-18 CARRIAGE............................................................SummaCut D60-D120 Service Manual MEDIA SENSOR SYSTEM................................... This manual is copyrighted by Summa 1999. modification. 2. It provides information for servicing the cutters. or display is prohibited. distribution. or under the direction of. All rights reserved. MANUAL ORGANIZATION This manual is divided into the following sections:         Table of Contents Introduction Keyboard controls General replacement guidelines Maintenance Calibration Troubleshooting List recommended spare parts with pictures Keyboard control contains the following: INTRODUCTION I-1 . OVERVIEW This is the Summa Service Manual for the SummaCut D60 and D120 cutters. All repairs are to be made by. Unauthorised copying. authorised Summa service personnel. Summa reserves the right to change any information contained in this manual without prior notice.INTRODUCTION 1. General replacement guidelines contains the following: An overview of the removal and the replacement of various parts of the unit in the form of separate chapters. In addition to straightforward step by step procedures you will often find Notes and Cautions. You will often find Notes and Cautions.SummaCut D60-D120 Service Manual This part contains an overview of the various tests and configurations that can be accessed via the keyboard. and the possible solutions Spare parts list An overview of all the recommended spare parts. Maintenance contains the following: An overview of the maintenance of various parts of the unit. Troubleshooting: An overview of all the possible error messages that could appear on the LCD screen. Normally only the parts figuring on this list will be provided by Summa. Each time the machine is serviced check this section to see if any recalibration needs to be done. Make sure you read these remarks as they will often avoid malfunctioning. Make sure you read these remarks as they will often facilitate re-installation and avoid malfunctioning. Calibration: An overview of all the possible calibrations of the unit. It is advisable to carefully read the procedure described in each of the chapters prior to removing or replacing a particular part. I-2 Introduction . It is advisable to carefully read the procedure described in each of the chapters prior to removing or replacing a particular part. special attention when putting a machine on a surface. KNOWING YOUR CUTTER 3.1 POSITION OF THE CUTTER ON A TABLE The cutter is equiped with an extra media guide. The figure below explains the right position. part 1 should always be over an edge. In order not to damage this part. POSITION OF THE CUTTER ON A SURFACE Introduction I-3 .Service Manual SummaCut D60-D120 3. read the following description of components. SUMMACUT D60 REAR VIEW I-4 Introduction . 3.2. CUTTER COMPONENTS In order to get acquainted with your SummaCut D60 and D120.1.SummaCut D60-D120 Service Manual 3.2. REAR PANEL CONTROLS The figure below shows the location of the main components. Parallel Port: . 10. 8. Introduction I-5 .The media flanges ensure proper routing of the media roll.This IEEE1284 -B connector provides a bi-directional communication link between the cutter and a host computer. see Section 4. 4. Media Support Roller: .For information about changing of the fuse. 7.Rear alignment strip for easier media loading.This rocker switch sets the cutter’s power to ON or OFF. 6.This interface is based on the standards specified in Universal Serial Bus Specifications Revision 1. Note: only one interface can be active at a time.2. Power ON/OFF switch .6. press the “O” side of the rocker switch. 9.1. Alignment Strip: . press the “I” side of the rocker switch. It allows bi-directional communication between the host computer and the cutter. To switch the power ON. It allows a high-speed serial bi-directional communication between the host computer and the cutter. SummaCut D60-D120 USB interface: . 3.The two guide bushes serve to keep the media roll in place when media is pulled from the roll. Fuse box: . 5. RS-232-C Port: .The fuse box and the AC power cord receptacle are located in the power entry module. The power-up procedure is explained in detail in Section 1. The first port that receives data will be the active interface until the cutter is reset. To switch the power OFF. 2.Rotating support rollers for the media roll. Power Entry Module: . Media Flanges: . Roll Media Guide Bushes: .This DB-9P connector provides the communication link between the cutter and a host computer.Service Manual 1. This lever is used to raise and lower the pinch rollers during media loading. Sensor: .2. Each control panel function is explained in Section 1.The 16-character display informs the user about the current status of the cutting process or actions. which need to be taken. Control Panel: .The media drive sleeves move the media only when the pinch rollers are in the ‘down’ position. SUMMACUT SERIES. 4. Media Drive Sleeves: . FRONT VIEW 1. 5. Pinch roller lever arm: .The sensor detects the end of media to avoid any damage to the cutting strip 2. All cutter activity can be initiated from the control panel.2. FRONT PANEL CONTROLS The figure below shows the location of the main components. Display: .The control panel contains 8 keys.SummaCut D60-D120 Service Manual 3. Tool Carriage: . I-6 Introduction .The tool carriage is the mount for the knife holder and the pen. 3. 6. 10. Alignment strip: .Service Manual 7. Since cutting is done on the cutting strip it is essential that the cutting strip remains intact.Front alignment strip for easier media loading. (The D120 has an extra guidin pinch roller in the middle) Cutting strip: . Media guide : .Extra guide to prevent badly curled up media from jamming under the cutter (not in 120 Model) Introduction I-7 .Soft strip to avoid any damage to the knife tip when no media has been loaded. 8.The pinch rollers (one at each side) hold the media clamped between the rubber rollers and the media drive sleeves. 9. SummaCut D60-D120 Pinch rollers: . 2. 1. The various menu and submenu items are always presented in a loop. when the last menu or submenu item is displayed.1. THE MENU KEY Keyboardcontrols 1-1 .SECTION 1 Keyboard control 1. CONTROL PANEL SUMMACUT D60 1. pressing the appropriate key will automatically take you back to the first item of the same menu or submenu. which means that. The main functions of the liquid crystal display (LCD) and the control panel keys are explained in the following paragraphs.1.1. The LCD provides cutter status information during operations and displays menu options for the configuration of the cutter. THE CONTROL PANEL The figure below shows the control panel of the SummaCut D60 and the D120. THE LIQUID CRYSTAL DISPLAY The liquid crystal display (LCD) contains one line of 16 characters.1. SummaCut D60-D120 Service Manual The Menu key is used to reach the most common menu items of the cutter quickly.3). A last menu item in the row gives access to a submenu with which all the other functions of the cutter can be reached (see section 1. The various menu items are illustrated in the figure below. Menu differ according to the selected tool (1) If the PEN is the default tool (2) If the KNIFE is the default tool (3) If the POUNCER is the default tool MAIN MENU SUMMACUT D60 AND THE D120 1-2 Keyboardcontrols . 3. THE TEST Key If there is a certain test routine in a submenu. or jogging key is When in a submenu the values can be changed by pressing or . 1. Keyboardcontrols 1-3 .1. THE jogging Keys The use of the jogging keys varies according to the operation in progress. THE V Key The V Key (confirm key) confirms a selected menu or a changed menu item.5.1. When the cutter is normal operation. the origin can be changed. As long as this key is not pressed a changed value of a menu item is not saved internally and can will be lost if the menu is left.6.4. 1.1. THE X KEY The x key (cancel key) cancels the current operation Pressing this key when the cutter is cutting stops the current job. then by pressing either one of the jogging keys. then it can be activated to start it. For example. when working with different submenus. 1.1. the used to select the next or previous submenu.Service Manual SummaCut D60-D120 1. On the LCD.2.2. The default knife pressure value is 120 grams. After pressing the key then press the or jogging key until the desired to confirm. the active plotting speed is marked with an “*”. 1.3 KNIFE PRESSURE The KNIFE PRESSURE parameter is used to set or modify the cutting pressure of the knife. pressure is displayed on the LCD and press The knife pressure can be set between 0 and 400 grams. COMMON MENU ITEMS Following paragraphs explain the different submenus. After pressing the key then press the or jogging key until the desired to confirm. the active pen pressure is marked with an “*”. 1.2 PEN PRESSURE The PEN PRESSURE parameter is used to set or modify the cutting pressure of the pen. On the LCD. The pen pressure value is set in 5 gram increments. 1. 1-4 Keyboardcontrols .2. speed is displayed on the LCD and press The velocity can be set between 50 mm/s (2 ips) and 800 mm/s (40 ips). On the LCD. After pressing the key then press the or jogging key until the desired pressure is displayed on the LCD and press to confirm. The knife pressure value is set in 5 gram increments. The pen pressure can be set between 0 and 400 grams.SummaCut D60-D120 Service Manual 1. The default velocity is 700 mm/s (20 ips). the active knife pressure is marked with an “*”.2. The default pen pressure value is 80 grams.1 VELOCITY The VELOCITY submenu is used to set or modify the velocity of the tool. The pouncing pressure can be set between 0 and 400 grams. After pressing the key then press the or jogging key until the desired pressure is displayed on the LCD and press to confirm. the active pouncing pressure value is marked with an “*”.2. If the offset value is set too low. To verify the knife offset. Pouncing pressure set-up is explained in detail in section 1.4 KNIFE OFFSET The KNIFE OFFSET parameter is used to set or modify the distance between the knife blade tip and the centre axis.6 POUNCING GAP The pouncing gap submenu is used to set or modify the distance between the pounced wholes.1. Some fine-tuning may be necessary because of the mechanical tolerances on the knife.8. This routine applies to the pouncer only. a test can be cut by pressing on the key. The value can be set between 0 and 1 mm. the rectangles will be distorted. Keyboardcontrols 1-5 . The default pouncing pressure value is 120 grams.2. On the LCD.5 POUNCING PRESSURE The POUNCING PRESSURE submenu is used to set or modify the pouncing pressure of the pouncing tool. Make sure that the selected knife offset value matches that of the knife. The default knife offset value is . the rectangles will not close. After pressing the key then press the or jogging key until the desired to confirm. pouncing gap is displayed on the LCD and press The value can be set between 1 mm and 50 mm. The offset test is illustrated below. On the LCD. When the offset value is set too high. The pouncing pressure value is set in 5 gram increments.2.Service Manual SummaCut D60-D120 1. The default pouncing gap value is 1 mm.45 mm. the active pouncing gap value is marked with an “*”. 1. 1. After pressing the key then press the knife offset is displayed on the LCD and press or jogging key until the desired to confirm. the or jogging key change it in steps of 10mm (When the machine is set up in English units. Press the confirmation key to access the different submenu items.7 RESET key to The RESET instruction performs a complete reset of the cutter. Then the media window the origin in the x-direction. 1-6 Keyboardcontrols . The or jogging key change the value in steps of 100mm.g.5”).2. 1. 1.5” and 2.10 ALIGN LOAD The Align load sub menu is used for contour cutting.2. Section 1.SummaCut D60-D120 Service Manual 1. Press the execute a reset. Press the execute. Then press the load procedure. 1.9 LOAD key to jogging key The LOAD instruction is used to initiate a load sequence.3. which are explained in section 1. Refer to section 3 in the User’s manual for the complete explanation on contour cutting. Press the or jogging key to change key to confirm. Press the key to execute the instruction.11 explains how to change the align method. First the origin can be changed if necessary.2. Press the key to execute. Press the or to change the origin in the Y-direction.3.11 SYSTEM SETUP The SYSTEM SETUP submenu covers the menu items you normally only need when establishing the initial set-up e. 1. when you install the cutter in combination with the software you use. Press the or jogging key to change the length of the window or press the key to change the value of the length of the media window. key to finish the the step sizes are respectively 0.8 RECUT The RECUT instruction recuts the last file sent to the cutter (provided that it fitted into the buffer).2. Press the can be changed.2. which normally are necessary when the machine is first installed.3. or when certain problems occur. Figure below gives the different options in this submenu. (*) only available when the tool is set to drag knife SYSTEM SETUP SUMMACUT D60 Keyboardcontrols 1-7 .Service Manual SummaCut D60-D120 1. SYSTEM SETUP This sub menu contains parameters and info. yet allowing the material to stay together by means of the small media bridges. Press the key to execute. A media sheet of at least A3/A. This cut is always run as a DIN A4 portrait/A-size image.3. To configure the cutter for cutting operations. If the media loaded is smaller than DIN A4/A-size. regardless of the actual size of the media loaded. select the DRAG KNIFE option. part of the outer box will be clipped (not cut). select the POUNCING TOOL option. as the cutter stops at every change of pressure. 1. but at the same time it is much more precise. knife pressure. the active tool setting is marked with an “*”. When the cutter is set to mode 1 or mode 2.3. to Mode 1 or Mode 2. it will alternately cut one length with full pressure.SummaCut D60-D120 Service Manual 1. To configure the cutter for pouncing operations.size should be used for this plot. DIN CUT The DIN CUT also performs an electrical and mechanical test of the cutter. 1. but it is less precise because the pressure changes during the cutting. knife offset and cutting depth.4.1. This cut is always executed in the sequence prescribed by the ISO DIN standard. 1-8 Keyboardcontrols . in order to check the cut quality. 1. To configure the cutter for plotting operations. MODE 2 is a lot slower. and one length with reduced pressure (length is later referred to as “HALF”. The feature FLEX-CUT offers the advantage that it cuts completely through the material. Press the key to execute. but also provides the user with feedback on knife setting.3. MODE 1 is the quickest mode.2. On the LCD.3. key then press the or jogging key until the desired After pressing the tool is displayed on the LCD and press to confirm. FLEX-CUT FLEX-CUT can be set to OFF.3. select PEN. TOOL The TOOL submenu is used to select the default tool at power up. CONFIDENCE The CONFIDENCE cut performs an electrical and mechanical test of the cutter to make sure that the cutter is fully operational. 3.Service Manual SummaCut D60-D120 After pressing the key then press the or jogging key until the desired mode is displayed on the LCD and press to confirm.004 ". Pressing the key will activate the configuration menu. The overcut setting can be disabled (=0) or set to any value between 0(=off) and 10. Keyboardcontrols 1-9 .3. On the LCD. the active value is marked with an “*”. HALF This parameter determines the length that will be cut with reduced pressure or without pressure. Press the or jogging key to change the value. The different configuration jogging key. By pressing the key. On the LCD. This feature however does leave little scratch on your design and may not be appropriate for some media. 1. the FLEX-CUT pattern will be cut.6. On the LCD. Press the change the value. 2. By pressing the key.5. One unit is about 0. the active setting is marked with an “*”. OVERCUT The OVERCUT submenu enables you to generate an overcut in order to facilitate weeding the cut. OPTICUT The OPTICUT submenu enables you to generate an enhanced overcut in order to facilitate weeding the cut. Press the or jogging key to change the value. The default value is set to OFF. All the or sub menus can be accessed by pressing the values are metric regardless the “MENU UNITS” setting.1 mm or 0.3. Press the or jogging key to change the value. By pressing the or jogging key to key. the active value is marked with an “*”. the FLEX-CUT test pattern is cut. The default overcut is set to 1. Press the or jogging key to change the value. CUT This parameter determines the length that is cut with full pressure. 1. PRES This parameter determines the pressure of “HALF”. 1. the FLEX-CUT test pattern will be cut. having special command extensions for cutting. NOTE The baud rate setting of your cutter MUST match the host computer's baud rate setting. 1. 1-10 Keyboardcontrols . EMULATE The EMULATE submenu is used to select the active cutting/plotting language for the cutter.8. This language. HP/GL and HP/GL/2. On the LCD. the active plotting language setting is marked with an “*”. After pressing the key then press the or jogging key until the desired to confirm. the active baud rate value is marked with an “*”. The SummaCut D60 and theD120 supports DM/PL . After pressing the key then press the or jogging key until the desired language is displayed on the LCD and press to confirm. baud rate is displayed on the LCD and press The baud rate can be set to any of the following values: 2400 bps. select the DM/PL menu option to set the active cutting/plotting language to Houston Instrument Digital Microprocessor/Plotting Language (DM/PL). Always select a language that is supported by the host computer's cutting software. 19200 and 38400 bps.3. normally gives superior cutting performance. On the LCD. 4800 bps. This selection will allow the cutter to operate with DM/PL-based cutting / plotting software.7.3. 9600 bps. Whenever possible. The default baud rate is 9600 bps.SummaCut D60-D120 Service Manual 1. NOTE The active cutting/plotting language MUST match the cutting software. BAUD RATE The BAUD RATE submenu is used to set or modify the operating baud rate for RS232-C serial communications between your cutter and the host computer. 10. On the LCD. The default parity setting is bit 8 = 0 (8 data bits. Keyboardcontrols 1-11 . 1. 1 parity bit Remarks bit 8 = low (0) bit 8 = high (1) parity bit = even parity bit = odd key then press the or jogging key until the desired After pressing the to confirm. 1 parity bit 7 data bits.3. On the LCD. the active parity setting is marked with an “*”.Service Manual SummaCut D60-D120 1. the 8th bit being a low bit). PARITY The PARITY submenu is used to set or modify the byte format and parity type for RS232-C serial communications between your cutter and the host computer. The parity can be set to any of the following values: LCD information BIT 8 = 0 BIT 8 = 1 EVEN ODD Parity setting 8 data bits. After pressing the key then press the or jogging key until the desired setting is displayed on the LCD and press to confirm. setting is displayed on the LCD and press RTS/DTR can be set to TOGGLE (hardware handshaking) or HIGH (software handshaking).3. no parity 8 data bits. NOTE The parity setting of your cutter MUST match the host computer’ s parity setting. the active handshaking setting is marked with an “*”. RTS/DTR The RTS/DTR submenu controls the Request To Send (RTS) and Data Terminal Ready (DTR) signals of the cutter's RS-232-C serial communications interface for hardware handshaking. no parity.9. no parity 7 data bits. RTS/DTR can be set to TOGGLE (hardware handshaking) or HIGH (software handshaking). The RTS/DTR default value is TOGGLE. When AUTOLOAD is ON.  1.3.11. When the AUTOLOAD option is OFF. press the key.3. On the LCD display. The default setting is ON. To run the RS-232-C test. 1. the operator himself should unroll enough media before starting to cut. The length of the transmissions will vary because of the different baud rates used. If the RS232 port is not working correct.13. RS 232 TEST The RS232 TEST routine verifies the cutter’s RS-232-C serial communications (transmit data. 1-12 Keyboardcontrols . With RS232 TEST displayed.12. proceed as follows: Unplug the RS-232-C data cable from the rear panel of the cutter. 2. the active setting is marked with an “*”. setting is displayed on the LCD and press On the LCD display. and hardware handshaking) circuits. the active setting is marked with an “*”. AUTOLOAD The AUTOLOAD option enables the user to the change the vinyl unroll proceedings. This test does not require pen. The cutter will start transmitting and receiving data at all available baud rates and parity settings. 3. (See section 3 in User’s Manual for complete explanation) After pressing the key then press the or jogging key until the desired to confirm. Use a loopback test cable to connect pin 2 of the cutter’s data connector to pin 3 and pin 7 to pin 8. 1. The unit then checks the hardware handshake lines.SummaCut D60-D120 Service Manual 1. then the cutter returns an error message. After pressing the key then press the or jogging key until the desired setting is displayed on the LCD and press to confirm. receive data. The best results and performance are guaranteed when using this setting.3. knife or media to be loaded. ALIGN MODE The parameter ALIGN MODE in the menu determines which alignment method is used. the cutter will automatically unroll the vinyl when needed. Service Manual SummaCut D60-D120 1. On the LCD. Italian or Dutch. After pressing the desired language is displayed on the LCD and press to confirm. 1.18. The sensor detects the end of media. After pressing the key then press the or jogging key until the desired to confirm. Spanish. Put a piece of media half on the sensor and then press the key. MENU UNIT The MENU UNITS submenu allows you to select English or metric menu units. SENSOR SETUP The SENSOR SETUP submenu is used to activate or deactivate the media. menu unit is displayed on the LCD and press On the LCD.16. setting is displayed on the LCD and press On the LCD. German.14. the active setting is marked with an “*”. MEDIA SENSOR The MEDIA SENSOR submenu is used to activate or deactivate the media sensor.3. 1.3.17. 1. by pressing the key will furnish the details on the cutter’s ROM revision. The machine will show on the LCD whether the sensor works or not. In that way the sensor prevents damage to the cutting strip and knife tip.15. This information is often helpful to technicians when diagnosing problems over the telephone. Keyboardcontrols 1-13 .3. the active plotting language setting is marked with an “*”. The information on the LCD can be displayed in English. LANGUAGE The MENU LANGUAGE submenu is used to set or modify the dialogue language on key then press the or jogging key until the the LCD. 1. French.3. After pressing the key then press the or jogging key until the desired to confirm. After pressing the key follow the instructions on the LCD. ROM REVISION Selecting the ROM REVISION option.3. the active menu units setting is marked with an “*”. or jogging key change the value in small steps. the y-value can be changed in the same way.19. After pressing the key. if a cut line should measure 100 mm exactly. Press the key to enter the test and follow the guidelines on the LCD screen. CALIBRATE X/Y Calibration allows changing the length of the lines that are cut to be adjusted to within the specifications.20. 1-14 Keyboardcontrols . Measure the lines and enter the measured x-value by pressing the jogging keys. For instance. To execute this test a tension gauge of ± 100 gr. In the upper line of the display the desired pressure appears and in the bottom line of the display the value that has to be sent to the head to reach this pressure (this value is between 0 and 127).3. is required. CAUTION Do not perform the coil test when the machine is working properly. The the or jogging key change the values in big steps.3. and ± 500 gr. Do not perform this test when the machine is working properly. the cutter can be adjusted for any discrepancy. 1. First make sure the media is loaded. the value is saved in the system’s non-volatile RAM.SummaCut D60-D120 Service Manual 1. COIL SETUP This test is used to calibrate knife and pen pressure and to set the knife and pen “landing”. After adjustment. and then press the key to perform a test. Changing the parameters to a wrong value may seriously affect the quality and even damage the cutter. Reassemble ALL parts (screws. They include. When the covers are off or open:    The printed circuits boards are electrostatically sensitive. Replacements Guidelines 2-1 . at least dirtfree where the wheels of the carriage pass. use the proper handling techniques. and guide the loose wires afterwards with tie-wrap in the same manner they were before Watch for sharp edges on the metal strips etc. Precautions Observe simple. ferrite shield. On the left page you will find drawings indicating the position of the parts.SECTION 2 Replacements guidelines General This section contains information on replacing defective parts and adjustment procedures. Unplug the line cords and host cables before transporting the unit to other places.) to maintain EMI integrity. Keep the guiding. etc. A step-bystep removal/assembly procedure is provided in this section. To keep this :DO NOT REMOVE THE Y-GUIDING. but are not limited to the following:      The base of the unit has been assembled on a fixture to assure straightness all along the y-axis. common sense rules and procedures whilst servicing the unit. Keep sensors free of scratches and dirt. 4. 2. 5. Body Cover Left/right 399-001 Cover Left/right 399-001 Screw ND5000-9556 : 4x (2x) Rozetring ND5000-9639 : 4x (2x) 2-2 Replacements Guidelines .SummaCut D60-D120 Service Manual 1. 3. 1. Make sure to firmly tighten all screws. Remove the cover. proceed as follows: 1. 2. They should be returned to their original location when re-installed. 3. They should be returned to their original location when re-installed. 4. Two are located at the front and two at the rear. 2. To re-install. 3. REMOVING THE LEFT-HAND COVER To remove the left-hand cover. REMOVING THE RIGHT-HAND COVER To remove the right-hand cover. screw ND5000-9556 +rozetring ND5000-9639 : 4x (only 2 lower screws on each side). screw ND5000-9795 : 7x 2. Remove the four screws holding the right-hand cover in place. proceed in the reverse order of removal. 2. Remove the four screws holding the left-hand cover in place. proceed as follows: 1. Gently tap the top of the cover. 5. Replacement Guidelines 2-3 . CAUTION 2. Make sure that you do not jam any wires between the cover and the side plate as this may cause considerable damage.2. To re-install. Make sure to firmly tighten all screws. Pay close attention to where each of the screws goes. Give special attention to the flat cables. ! 1.1. Pay close attention to where each of the screws goes. Remove the cover. proceed in the reverse order of removal. Two are located at the front and two at the rear. Gently tap the top of the cover.Service Manual SummaCut D60-D120 2. 3. 1.SummaCut D60-D120 Service Manual 6. 7. 4. 2. camroller assy camroller 391-326 : 1x camrollershaft 391-142 : 1x setcrew ND5000-9196 : 2x 2-4 Replacements Guidelines . 8. 3. Make sure the bottom plate is placed correctly and no wires are are been damaged. 2. Unscrew first the bottom screws (4 screws) Then remove the 3 top screws. It is extremely important that the cam roller be stable and stationary. Remove the screws holding the bottom plate in place. Remove the set screw on either side of the cam rollers . 16. Remove the cam roller shaft (push against the left side of the shaft). 18.4. To re-install. Note: 17. 14. To re-install. proceed as follows: 1. Turn the unit in a position that front of the unit is facing to the bench. Remove the cam roller. When one is malfunctioning or broken. 3. proceed in the reverse order of removal. REMOVING THE BOTTOM PLATE To remove the bottom plate. REPLACING THE CAM ROLLERS To replace the cam rollers. 3.Service Manual SummaCut D60-D120 2. Cam rollers come in pairs. 11. both cam rollers need to be replaced. 9. Make sure to firmly tighten all screws. 15. To achieve this. Replacement Guidelines 2-5 . Remove the bottom plate. Make sure to firmly tighten all screws. 2. 12. Note: 10. 19. proceed in the reverse order of removal. proceed as follows: 1.3. press one side of the camshaft while tightening the set screws. 2. Note: 13. Remove 2 lower screws of each cover. 4. SummaCut D60-D120 Service Manual 1. Screws (3x) 3. Motor with encoder 2. Belt 110 teeth : MB9124 2-6 Replacements Guidelines . 5. 22. The (+) and (-) signs are located in the corners of the motor's label. Make sure to firmly tighten the set-screw. Remove the left hand cover (see Chapter 2. 20. proceed in the reverse order of removal. The D120 han in the X axis 2 motors.Make sure the wire of the connector attached to the encoder runs outward.3.5. 6. 3. c. Remove the connector from the encoder and solder off the black and the red wire to expose the X-motor. Push the motor towards the drum and gently remove the belt.1. Remove the Bottom plate (see Chapter 2. Make sure to firmly tighten all screws. Move the pulley on the motor shaft to prevent the belt from slipping against the big pulley. 23. To re-install.Service Manual SummaCut D60-D120 2. REPLACING THE X-MOTOR To replace the X-motor in these models. Removing the bottom plate). proceed as follows: 1. 2. 4.Be extremely careful to plug the connector into the correct holes of the encoder.Make sure to solder the black wire to the minus (-) entry and the red wire to the plus (+) entry. Note: When re-installing: a. Remove the X-motor. 24. b. 21. Removing the left hand cover). one with an encoder and one without an encoder. 1 2 3 4 motor capacitor connector encoder wires motor WATCH ORIENTATION ! Replacement Guidelines 2-7 . Remove the three screws holding the X-motor in place. Motor with encoder Screws (3x) 1 2 3 4 motor capacitor connector encoder wires motor WATCH ORIENTATION ! 2-8 Replacements Guidelines . 2.SummaCut D60-D120 Service Manual 1. 4.Be extremely careful to plug the connector into the correct holes of the encoder. d. 30. proceed as follows: 1. 3.Make sure the wire of the connector attached to the encoder runs outward. Make sure to firmly tighten the set-screw. 29. b. 26.6. Make sure to firmly tighten all screws. 2. Note: When re-installing: a.Service Manual SummaCut D60-D120 2.1. proceed in the reverse order of removal. 25.Make sure to solder the black wire to the minus (-) entry and the red wire to the plus (+) entry. To re-install. Removing the right-hand cover).Move the pulley on the motor shaft to prevent the belt from slipping against the big pulley. Remove the three screws holding the Y-motor in place. Replacement Guidelines 2-9 . Remove the right-hand cover (see Chapter 2. 28. REPLACING THE Y-MOTOR To replace the Y-motor. Remove the connector from the encoder and solder off the black and the red wire to expose the Y-motor. 27. 31. c. The (+) and (-) signs are located in the corners of the motor's label. Remove the Y-motor. SummaCut D60-D120 Service Manual 2 1 1 1 2 4 screws Keyboard and LCD 399-985 2-10 Replacements Guidelines . 5. Remove the keyboard PCB. REPLACING THE LCD OR THE KEYBOARD To replace the keyboard. Remove the four screws holding the keyboard in place. 3. Make sure to firmly tighten all screws. To re-install. Pull the flat cable off the PCB. 4. proceed as follows: 1. The keyboard and LCD are mounted on a PCB that is mounted in the top beam. Replacement Guidelines 2-11 . Remove the right-hand cover and the left hand cover (see Chapter 2.2.7. proceed in the reverse order of removal.Service Manual SummaCut D60-D120 2. Removing the right-hand cover). Take off the top beam. 2. SummaCut D60-D120 Service Manual 1 2 3 4 5 6 Power entery RS-232 cable Nut Screw Power supply Main board 2-12 Replacements Guidelines . 8. 2. REPLACING THE MAIN PCB To replace a PCB. proceed as follows: 1. Remove the flat cable for the LCD. Replacement Guidelines 2-13 . 3. They should be returned to their original location when re-installed. 5. Remove the bottom cover and the protection sheeld. Pay close attention to the positioning of the connectors. Loosen the two grounding clamps so that the earthing wires can be removed. Disconnect the various connectors. Remove the flat cable for the head by pulling the flat cable connector up. At the rear of the PCB 6. Remove the safeguard located a few inches above the grounding wires.Service Manual SummaCut D60-D120 2. Gently pull the flat cable out of the connector. Remove the flat cable for the keyboard. On both sides of the connector cover there is a small protuberance that you can pry up using a screwdriver. 4. On the bottom of the PCB 10. Once the new PCB has been installed. Note: 35. it is very important that the data stored on the PCB be brought in line with the head and vice versa. b. Make sure to firmly tighten all screws. Note: In the Type 1 models the connectors for the sensors also have to be removed. 11. 32. 2-14 Replacements Guidelines .Remove the PCB. 34. Remove the left screw holding the power entry module in place and sufficiently loosen the right screw of the power entry module. 36.Remove the fan motor connector. At the side of the PCB 9. 33. 37. Each connector on the PCB has a reference. a. 38. To re-install. proceed in the reverse order of removal. be extremely careful to plug the connectors into the correct holes. See section 4 on calibration. Remove the three vertically-aligned screws located on the right-hand cover.SummaCut D60-D120 Service Manual At the front of the PCB 8. When re-installing. Service Manual SummaCut D60-D120 1 2 3 4 5 cover head Head screws cover head position screws to hold head Flatcable Replacement Guidelines 2-15 . To remove the drag head. 40. Take the knife holder out of the drag head. Remove the drag head. proceed as follows: 1. 2-16 Replacements Guidelines . To do this. 2. 3. Loosen the flat cable by pulling the flat cable connector cover up. Secure the knife holder. To re-install the drag head. Adjust the height and position of the head. 39. Place the head back onto the screws. REPLACING A DRAG HEAD Below is the description for the replacement of a standard drag head. Caution: Make sure the tip of the knife does not protrude. On both sides of the connector cover there is a small protuberance that you can pry up using a screwdriver.SummaCut D60-D120 Service Manual 2. proceed as follows: 1. Put the knife holder into the drag head. 3. Do not tighten them firmly because the height and position of the head still need to be adjusted. Tighten the screws with a 1 1/2 clockwise rotation. 2. Gently pull the flat cable out of the connector 4. loosen the three screws with two counterclockwise rotations using a small diameter screw driver and lift the head upwards to remove it from the screws. Remove the front cover of the drag head by loosening the two screws . 4.9. Service Manual SummaCut D60-D120 1 2 3 4 5 cover head Head screws cover head position screws to hold head Flatcable Replacement Guidelines 2-17 . To do this. Now that you have replaced the head. See Chapter 11. the flat cable must be positioned as deeply as possible and in the middle of the connector. 41. proceed as follows: a.SummaCut D60-D120 Service Manual Apart from the standard adjustment tools used in the standard operating procedure. 2-18 Replacements Guidelines . it is extremely important that you bring the data stored on the PCB in line with the head and vice versa. Put the flat cable back into the connector and close the connector. Configuration of the head or the PCB for detailed information on how to do this. you can use an ordinary 3½" disk to adjust the height and position of the head. 5. 44. To ensure good contact. 43. Proceed in the reverse order of removal. Slide the disk under the knife holder. If the disk touches the knife holder this means that the head is mounted too low. Readjust the mounting of the head. 6. Firmly tighten the screws once the drag head is properly positioned. Put the disk against the drag head (the same way as you would put an adjustment plate against it) to verify that the drag head is positioned perpendicularly to the cutting surface. Make sure to firmly tighten all screws. Remount the front cover of the head and firmly tighten the screws. b. 7. 8. Note: 42. 7. Remove the left-hand cover (see Chapter 1. Replacing the flat cable for the head Below is the description for the replacement of the flat cable in small cutters. Remove the cover. 5. Remove the bottom cover 6. Remove the two screws of the top cover of the head holding the flat cable in place. Remove the two screws on either side of the top cover on the D120 on the D60 there are no screws. Remove the top cover. Pull the flat cable for the head off the flat cable for the keyboard. 2. To replace the flat cable for the head. On both sides of the connector cover there is a small protuberance that you can pry up using a screwdriver. Loosen the end of the flat cable attached to the head. Pay close attention to the way the flat cable has been folded. 48. 7. It is advisable to fold the flat cable in exactly the same way when re-installed. Note: 49. Note: 47. proceed as follows: 1. Remove the right-hand cover (see Chapter 2. 4. Loosen the flat cable which has been glued to the inner side of the shaft's upright edge. 9. 46. Removing the left-hand cover). Pay close attention to the way the flat cable has been folded.Service Manual SummaCut D60-D120 45. The flat cable will need to be folded in exactly the same way when re-installed. Loosen one end of the flat cable (the one attached to the PCB) by pulling the flat cable connector cover up. Replacement Guidelines 2-19 . 50. Follow the same procedure as before (see point 5). Gently pull the flat cable out of the connector. 8. Removing the right-hand cover). 3. SummaCut D60-D120 Service Manual 1 2 3 4 5 6 flatcable this edge is  110mm screw to hold flatcable holder screws to hold flatcable clamp flatcable holder flatcable clamp 2-20 Replacements Guidelines . Make a loop to allow the head to move unhampered along the length of the unit. Slide the flat cable through the slot on the right-hand side of the shaft. Make sure the loop is neither too long nor too short. the flat cable must be positioned as deeply as possible and in the middle of the connector. Check that the up/down part of the head can move freely.Fold the cable into the correct position and press it onto the flat cable for the keyboard. Make sure to firmly tighten all screws. 11. Put the flat cable into the connector and close the connector. To ensure good contact. A very long loop may get caught behind other parts and break. Put the flat cable across the top of the head and fold it correctly . Press the cover down while firmly tightening the screws. A very short loop may break as the head moves along the length of the unit. 5. Remount the flat cable clamp. Caution: 52. 10. Remount the top cover of the head. 7. Glue the flat cable to the inner side of the shaft's upright edge. 2. starting from the middle. Check that the flat cable runs parallel to the inner side of the shaft's upright edge and that the up/down part of the head can move freely.Service Manual SummaCut D60-D120 To re-install. The flat cable must be positioned as deeply as possible in the middle of the connector to have good contact. Slide the flat cable in between the upright edge of the shaft and the top of the head. 51. Put the flat cable into the connector of the head and close the connector.Proceed in the reverse order of removal. 6. 3. 4. 8. Replacement Guidelines 2-21 . proceed as follows: 1. 9. Bring the head all the way to the left. 4.SummaCut D60-D120 Service Manual 2. proceed as follows: 1. proceed as follows: 1. 2. Pull it along the length of the unit and put it around the right-hand pulley. Remove the left-hand cover (see Chapter 2. Remove the right-hand cover (see Chapter 2. Proceed in the reverse order of removal. Note: 54. Screw the other end of the belt firmly to the carriage plate. the belt tension need not be adjusted.11. 1. Remove the 2 screws holding the belt against the carriage plate.10. Loosen the cutting strip on the left-hand (or right-hand) side . 2-22 Replacements Guidelines . Removing the right-hand cover). To re-install. Cut the new cutting strip to the correct length and stick it to the unit. 3. One is located to the left of the head and the other to the right. 2. Removing the left-hand cover). 2. REPLACING THE Y-BELT To replace the belt. proceed as follows: 1. 2. 3. REPLACING THE CUTTING STRIP To replace the cutting strip. Make sure to firmly tighten all screws. Gently pull the cutting strip out of the strip slot. Remove the belt. Put the belt around the left-hand pulley.2. Cut the new strip to the correct length and stick it to the unit. Screw one end of the belt firmly against the carriage plate. Because the belt is equipped with a springload system. 4. 3. 4. 53. 57. They should be returned to their original location when re-installed. Turn the unit upside down. 55. Turn the unit upside down. Remove the fan motor. Make sure to firmly tighten all screws. To re-install. Make sure to firmly tighten all screws. 5. The rotating drum may damage the wire and cause malfunctioning. Caution: 58. 4. To replace the sensors. REPLACING THE SENSOR Cutters are equipped with one sensors. Pay close attention to the positioning of the distance sleeves. To re-install. Remove the bottom plate (see Chapter 2. 4. 3. 2. Remove the four screws holding the fan motor in place. proceed in the reverse order of removal.13. proceed in the reverse order of removal. Caution: 56. Removing the bottom plate) 3. 59. proceed as follows: 1. Replacement Guidelines 2-23 . Disconnect the other end of the fan motor wire from the PCB. 2. 5.Service Manual SummaCut D60-D120 2. proceed as follows: 1. Remove the screws holding the sensor in place. 2. Remove the sensors. Remove the bottom plate (see Chapter 2. Removing the bottom plate). The sensor is lockated at the rear of the machine. Disconnect the sensor wire from the sensor PCB. REPLACING THE FAN MOTOR To replace the fan motor. Do not overtighten the 4 screws holding the fan in place as this may damage the fan's mounting flanges and cause malfunction.12.3.3. Make sure the sensor wire does not touch the drum. 1 2 3 Bearing block gap Drum det1 det2 det3 push all the bearing blocks in the same direction equal distances push the pillow blocks against the sleeves 2-24 Replacements Guidelines .SummaCut D60-D120 Service Manual 60. 4. Remove the left-hand cover (see Chapter 2. 63. Remove the bottom plate (see Chapter 2. 6. Removing the left-hand cover). Gently press the blocks against the sleeves when tightening the screws. It is not necessary to disconnect the wires connected to the motor. Removing the bottom plate). 61. On the D120 remove the 2 X motors. 5. It is very important that the drive drum be stable and stationary to prevent the media from shifting about. Note: 62. 3. b. Remove the various screws holding the drum sleeves in place. 2.Press the block situatedto the right (or left) of the large sleeve firmly against the sleeve and tighten the screws of the block. Turn the unit upside down. To re-install. 66. The number of sleeves varies depending on the cutter type. Loosen the two setscrews holding the drive drum pulley in place. Make sure the block is positioned perpendicularly over the holes and that the long sleeve is positioned in the middle of the hole in the base plate.Service Manual SummaCut D60-D120 2. 2. Note: 64. 7. Replacement Guidelines 2-25 . Thoroughly clean the strip slot. Make sure they are positioned straight and that they do not have any play. 4.3. it is not possible to replace just one sleeve.15. 3.Secure the block to the left (or right) of the large sleeve by tightening its screws. Now firmly tighten the screws of the other blocks. 8.14. proceed as follows: 1. Put the drum into the shaft in the correct position. The largest sleeve should be to the side of the keyboard. 2. a. Put the screws into the blocks but do not tighten them yet. Remove the belt. Remove the drive drum. proceed as follows: 1. To achieve this. Remove the three screws holding the X-motor(s) in place and put the motor to the side. 1. 5. REPLACING THE DRIVE DRUM To replace the drive drum. Pull the pulley out to its full extent. 9. Push the pulley back into its place. The pulley need not be removed from the unit. proceed as follows: 65. Because all the sleeves of the drive drum are accurately matched. 2-26 Replacements Guidelines . 9. 6. Make sure the sensor wire does not touch the drive drum. Note: 68. The rotating drum may damage the wire and cause malfunctioning. Re-install the X-motor. Caution: 70. Make sure the setscrew is positioned correctly so that it locks itself into the slot. 8. 7. 71.SummaCut D60-D120 Service Manual 67. 69. Put the belt back into its original position. Proceed in the reverse order of removal. Make sure to properly tighten all screws. Firmly tighten the screws of the drive drum pulley. Make sure to firmly tighten all screws. Keep the cutter as clean as possible by using a dust cover. Do not use abrasives. When necessary.SECTION 3 MAINTENANCE The SummaCut D60 and D120 cutter range has a number of sliding surfaces made of smooth metals and plastics. They are virtually friction-free and require no lubrication. clean the unit with a soft cloth dampened with isopropyl alcohol or mild detergent. however. Maintenance and Cleaning 3-1 . collect dust and lint which may affect the performance of the cutter. They will. MAINTENANCE & CLEANING The SummaCut D60 and D120 has a number of sliding surfaces made of smooth metals and plastics. or jogging keys to move the piece of vinyl backward or forward Use the several times. CLEANING THE DRIVE SYSTEM After a time.1. To clean the drive sleeves. the sleeves of the drive drum may become clogged with accumulated residue from the media. Place the vinyl with the tacky side down between one of the pinch rollers and a drive sleeve. 6. Keep the cutter as clean as possible by using a dust cover. Raise the pinch roller arm and remove the piece of vinyl media. collect dust and lint.SummaCut D60-D120 Service Manual 3. 3-2 Maintenance and Cleaning . Do not use abrasives. 3. They will. which may affect the performance of the cutter. 3. however. until all residue is removed from the drive sleeves.1. 4. Repeat steps 3 through 5 for the other drive sleeves.  1. 3. Set the cutter’ s power switch to OFF. clean the unit with a soft cloth dampened with isopropyl alcohol or mild detergent. Lower the pinch roller arm. or via the configuration menu. Lower the pinch roller arm. They are virtually friction-free and require no lubrication. proceed as follows: First disable the sensors by covering them. Remove the backing from a piece of vinyl. as the media will tend to slip between the pinch rollers and the drive sleeves. 5.1. When necessary.2. This situation may affect traction. 2. To keep the sensor clean. The sensor is located on the cutter’ s right side just behind the right big sleeve . the sensor may become dirty with accumulated residue from the media. proceed as follows: 1.Service Manual SummaCut D60-D120 CLEANING THE DRIVE SLEEVES 3.2.1.  To clean the sensor area. it is sufficient to wipe it out now and then with a cotton swab. Maintenance and Cleaning 3-3 . 2. CLEANING THE SENSORS After a certain time. This situation may cause malfunctioning of the cutter. 3.2.9. POWER ENTRY MODULE 1.7. OPERATING VOLTAGE The power entry module detects the line voltage and switches automatically between 110V and 230V. The fuse rate is 2.3. Power entry module 2.SummaCut D60-D120 Service Manual 3. 3. 3. 3.0A Slo-Blo for all voltage ratings. 3-4 Maintenance and Cleaning . ! SAFETY WARNING Before changing the fuse be sure to disconnect the cutter completely. fuse holder 3. 3.5. 3.4. fuse 3.8. The fuse is at the back next to the power inlet.6. Service Manual 3.16. 3.13. 3.10.17. SummaCut D60-D120 3.21. 3.15. 3. 3. 3. 3.20.26. Maintenance and Cleaning 3-5 . 3. 3.19. 3.24.12. 3.22. 3.14.18.23.11. 3. 3. 3.25. 3.32.27. 3. 3. 3.36. 3. 3. 3-6 Maintenance and Cleaning .35.34. 3.38.28.SummaCut D60-D120 Service Manual 3.33.30.31. 3.37.29. 3. 3. 3. Service Manual SummaCut D60-D120 3. 3.39. 3.41.40. Maintenance and Cleaning 3-7 . 3.48. 3. 3.42. 3.45. 3. 3. 3.49.47.46. 3. 3.SummaCut D60-D120 Service Manual 3.44.51. 3-8 Maintenance and Cleaning .50.43. 3.52. Maintenance and Cleaning 3-9 . 3.53.Service Manual SummaCut D60-D120 3.54. Calibration 4-1 . Each time a unit is serviced.SECTION 4 Calibration General This section contains information on the calibration of replaced parts and on the recalibration of worn down parts. check this section to see which calibration has to be or can be done.  1. 2. 5. 4.  1.1.SummaCut D60-120 Service Manual 4. 3. 6. 4-2 Calibration . the more accurate the calibration).  Select “settings”. Calibration:  Load media in the machine (the wider the media.  Select “Calibration”.Service Manual SummaCut D60-120 4. recalibrating is not needed for normal usage. the unit has to be recalibrated when different thicknesses of material are used. However. MEDIA CALIBRATION 1. So if a high accuracy is needed.  Start the SummaCutter Control program. I. 2. Calibration 4-3 . The unit has to be recalibrated when :  a drum has been replaced  the camrollers have been replaced  the PCB has been replaced or defaulted !NOTE! One of the characteristics of a drum driven machine is that different thicknesses of media give different results while calibrating in the xdirection.2. SummaCut D60-120 Service Manual  Measure the test pattern and enter the measurementsit in the dialogue box. 4-4 Calibration .   Switch the machine on and off so that the new calibration parameters will come into effect (the borders will also be corrected). Service Manual SummaCut D60-120  Calibration 4-5 . 1. 2.3. HEAD CALIBRATION 4-6 Calibration .SummaCut D60-120 Service Manual II. 4. KNIFE CALIBRATION ( offset) It is recommended to recalibrate the knife each time it is changed.2. See section 1. Calibration:  Power the machine up when there is no media loaded and while the knife is turned up and the camrollers are down for smallest media. pressure with a drag machine is 400grs).Service Manual SummaCut D60-120 4. (the max. Press the key.  Press the key. II. COIL CALIBRATION 1. If a value lower than 40 gr.  The following message is displayed on the LCD : 40 G : 19 On the LCD the desired pressure is displayed and the value that has to be sent to the head to reach the pressure displayed.coil set-up. The coil has to be recalibrated when:  the head is changed  the PCB is changed  when the cut quality is dubious 2.  Press the key.  If you don’t have a tension gauge.  The following message is displayed on the LCD : 400 G : 110  If you have a tension gauge of ± 400g you can check if the pressure is 400 gr.4. You can adjust the 400gr pressure with the pot-meter located right besides the connector for the LCD en keyboard on the main PCB. for the calibration procedure.4. I. leave it at 110 .  The following message is displayed on the LCD : 40 G : 19  If you have a tension gauge of ± 100g you can check if the pressure is 40 gr. is shown on the tension gauge press the key to Calibration 4-7 .  Go to internal system tests .  Insert the ball-point holder into the head.  Press the key to adjust the ball-point pen landing pressure.  Press the key to adjust the drag knife landing pressure. The following message will be displayed : 40G : 14    ! NOTE! For a good cutting quality. The following message will be displayed : PENL : 14  Press the around 2).SummaCut D60-120 Service Manual adjust.  Press the around 11). The following message will be displayed : DRAGL : 14  Press the around 2).  Insert the drag knife holder into the head.  Insert the knife holder into the head (the knife may not stick out). If a value higher then than 40 gr.  Press the key repeatedly until the drag-knife moves upwards (value key repeatedly until the drag knife holder moves down (value key another three times. the  If you don’t have a tension gauge leave it at 19. the landing values must be at least 3 less then the 40g pressure 4-8 Calibration . is recorded on the tension gauge use key to adjust.  Press the key to adjust the ball-point pen landing pressure. key repeatedly until the ball-point pen moves upwards (value  Press the key repeatedly until the ball-point pen holder moves downwards (value around 11)  Press the key another three times. DMPL Errors g. 9. Caution: WHEN STARTING IN 3-KEY MODE. Caution: DO NOT USE THE SYSTEM TESTS MARKED “FACTORY USE ONLY”. It is advisable to use "Special init" if the unit does not start with "Standard init" or if the unit is completely disordered. MACHINE TYPE The machine type has to be reset when:  The pcb has been changed  a “special init” has been done 1. such as "Coil set-up". Burn in: only used in factory c. OUT.3. select Machine: to set the unit type d.Use the select "Special init" the default values are put into the NVRAM. 12.Configuration of the pcb:  via keyboard: 1. A LOAD PROCEDURE HAS TO BE CARRIED OUT (SEE USERS MANUAL). Caution: THEN 10. System reg: only used in factory e.Service Manual SummaCut D60-120 4. IF THIS LOAD PROCEDURE IS NOT CARRIED OUT. Bundling 11. Rom to flash f. THE UNIT MAY CRASH. Vel Override b. If you 2. WHEN THE MACHINE HAS BEEN STARTED UP IN “SPECIAL INIT” EVERY PARAMETER IN THE MACHINE HAS BEEN DEFAULTED. 7. BE EXTREMELY CAREFUL WHILE IN THAT MODE AND FOLLOW GIVEN GUIDELINES TO Calibration 4-9 . key or key to select "Standard init" or "Special init". Do this by switching on the unit while simultaneously pressing the key and the key key until the message "Standard init" appears on the LCD. 8. which are always available). NO LOAD PROCEDURE IS CARRIED TO MAKE THE UNIT OPERATIONAL. Initiate a start-up in Factory Set-up Mode (FSM mode or 3-key mode).: a. In 3-key mode the following extra items appear under system tests (along with several others. 3. Choose the right machine type and click “OK”. Start the summa cutter control program 2. “Shift” and “m” 3. “Ctrl. press “Alt”.SummaCut D60-120 Service Manual THE LETTER.  via computer: 1.Select "Setup machine" in the list of system tests and choose the correct model type. 4-10 Calibration . YOU CAN INFLICT SERIOUS DAMAGE BEYOND REPAIR TO THE MACHINE IF THE WRONG PARAMETERS ARE CHANGED. 6.Service Manual SummaCut D60-120 4.   4. 4. Press the Press the Weed carefully with tweezers the rectangle cut and press the  Calibration 4-11 .5. I. 4.7. 9. To test the media sensors just follow the guidelines on the LCD screen . With Summa Cutter control the sensor test can also be done. >    is shown when the sensor is uncovered. . The bottom arrow has to be at least 2 positions further than the top arrow for the unit to function properly.8.4. 4-12 Calibration .6.SummaCut D60-120 Service Manual 4. There is a possibility to change the positions of the bottom arrow with the left and right arrow on the keyboard. Go to test then to rear sensor. SENSOR TEST The front and rear media sensors can be tested with internal test as described in section 1. 4. -------------------------------->    is shown when the sensor is covered.  4. 1. motor. AUTOMATIC TEST The SummaCut D60 and D120 has an automatic test build in.10. IT test the complete unit keyboard. coil. interface etc. Calibration 4-13 .Service Manual SummaCut D60-120 Load the media half way the sensor. 3. PRESS LEFT When the key is pressed the following message is displayed on the display. PRESS X key When the key is pressed the following message is displayed on the display.5. connect following pins together 3. connect pin 10 with pin 14 and connect pin 11 with pin 13. Connect pin 1 to pin 32. On the D60 the parallel input is tested following loopback cable needs to be used. PRESS V key 4-14 Calibration . HARDWARE TEST X till you get the 1. For the D120 the USB needs to be connected to the USB of a computer.8 and 12 together. Continue pressing following message on the display. Since the RS-232-C is tested use a loopback test cable to connect pin 2 of the cutter’s connector to pin 3 and pin 7to pin 8. PRESS up arrow When the key is pressed the following message is displayed on the display. When the test is running following message will been displayed on the display.4. PRESS DOWN When the key is pressed the following message is displayed on the display. PRESS TEST key When the key is pressed the following message is displayed on the display. PRESS MENU key When the key is pressed the following message is displayed on the display. connect pin’s 2.7.9 and 13.6.SummaCut D60-120 Service Manual To activate this test press during the power up. 2. PRESS RIGHT When the key is pressed the following message is displayed on the display. When the loop back is installed all the different Baud rates will be displayed and tested. TEST When the connections are been made on the parallel port this port will be tested. When pressing the or the additional motor in the X axis is rotating and tested to . COIL TEST During this moment the coil is tested. If this loop is not connected the plotter will display an RS-232-C error. OPEN CAM SWITCH When the handle is opened the following message is displayed and the cam switch is tested.Service Manual SummaCut D60-120 When the key is pressed the following message is displayed on the display. USB TEST When the cutter is connected with a USB port on the computer the USB port will be tested. continuing the test press Calibration 4-15 . RAR. X2 TEST This test is only possible with the D120 and not with the D60. Then following message will be displayed. When the test was successful the following message will be diplayed. When the test was successful following message will be displayed on the D60 with a Parallel port. MOTOR TEST The X and the Y motor are moving and the motors are tested. cover back sensor When the sensor is activated the sensor is tested and following message will be displayed. On the D120 with the USB port following message will be displayed. Baud rate 2400 Be sure that the plotter has a loop installed on the RS-232-C connector. DAC TEST At this moment the cutter is testing the DAC. CLOSE CAM SWITCH When the handle is closed the following message is displayed . SummaCut D60-120 Service Manual USB TEST PASSED 13. 4-16 Calibration . Troubleshooting-Error Codes 5-1 . A step-by-step procedure is provided in this section to prevent this error.SECTION 5 Troubleshooting .Error codes General This section contains information on the error codes which can appear on the LCD screen. If the error in the x-axis happens at start-up.  bad tracking because the humidity is too high or too low. Replace the PCB. Should this happen rather frequently.  bad tracking because an unstabilised media type is used. the cause can be :  knife depth or pressure is not well set. 6. Lower the speed of the media.1. check the x-axis motor. Remove the crashed media and restart the machine. 5-2 Troubleshooting-Error Codes . 2. Action: 1. 3. Cause: ERROR IN X-AXIS The drum motor cannot move to the required position.  the media shows already different tracks. This error is usually caused by a media crash in the machine. Replace the X-motor encoder. Check whether the drive drum turns smoothly (first turn the power off and place the cam rollers in the up-position).  bad tracking because an unapproved type of media is used. 5. 4. This is a fatal error.  the media hit something on the floor while cutting. It can only be solved by turning the power off and then on again. so that the media does not know which track to follow. the encoder connectors and the cables.SummaCut D60-D120 Service Manual 5. 6. Refer to the HPGL supported commands. 5. Replace the PCB. It can only be solved by turning the power off and then on again. Cause: ERROR IN Y-AXIS POSITION The motor driving the machine head cannot move to the position wanted. Check the y-axis motor and the encoder cables. NVRAM FAILURES AND MESSAGES Non fatal errors: Troubleshooting-Error Codes 5-3 . Replace the Y-motor. Lower the speed and/or the knife pressure. Buffer overflow for polygons or downloadable characters. 5. 3. 5. The next table gives an overview: Error Number 1 2 3 5 7 10-18 Action: 1. 2. 4.Service Manual SummaSign 5. Unknown character set. This error is usually caused by a media crash. Problems with Device Control Instruction. Remove the crashed media and restart the machine. Cause: SYNTAX ERROR Syntax errors occur when an incorrect HPGL command is received by the machine.4. Change the data sent to the machine.3. 2. Parameter is out of range or illegal character. Meaning Instruction is not recognised. Wrong number of parameters. Check whether the head moves smoothly (first turn the power off and position the cam rollers on the outer edges of the media). Action: 1. This is a fatal error.2. Check for bad contacts in the RS232 area on the PCB. WARNING: USER NVRAM CHECKSUM FAILURE. Make sure that the loopback connections have been made.6. SOME USER SETTINGS HAVE BEEN DEFAULTED DUE TO UPGRADE. the following list gives an overview: 5-4 Troubleshooting-Error Codes . 2. USER NVRAM WOULD NOT ACCEPT VALUE WRITTEN TO IT. Action: 1. The preceding messages warn for a problem with the (NV)RAM. Action: 1. (This cable connects pin 2 to pin 3 and pin 7 to pin 8). this message should no longer appear when the machine is switched on. Cause: RS232 ERROR These errors can only happen when the RS232 test is being executed. Replace the main PCB. A special loopback test cable is necessary to do this test. 2. Action: 1. Fatal errors: WARNING: SYSTEM NVRAM CHECKSUM FAILURE .SummaCut D60-D120 Service Manual WARNING: SOME SYSTEM SETTINGS HAVE BEEN DAFAULTED DUE TO OPGRADE. such as calibration. Possible errors: COULD NOT TRANSMIT DATA COULD NOT RECEIVE DATA DATA RECEIVED DID NOT MATCH DATA TRANSMITTED PARITY/FRAMING/OVERRUN ERROR COULD NOT TOGGLE RTS HARDWARE HANDSHAKE LINE. The configuration of the machine will be defaulted. 5. If it does replace PCB. 3. SYSTEM NVRAM WOULD NOT ACCEPT VALUE WRITTEN TO IT.5.SYSTEM NVRAM HAS BEEN DEFAULTED TRY TO REBOOT MACHINE. Replace the main PCB. Message appears when rebooting the machine for the first time after an upgrade of the ROM’s. After answering the questions on the display. 5. landing pressure. Cause: INTERNAL ERRORS Happens when there is a Firmware problem or a problem with the main board (address bus or data bus). Important information can be lost. 2. 2. Replace the main PCB. Reflash the ROM’s on the main board. If this test is OK. check the data sent to the machine.Service Manual SummaSign Error Number 1 2 3 4 5 6 7 8 Action: Meaning bus error address error illegal instruction zero division chk instruction trapv instruction line 1010 line 1111 1. (change the ROM’s on the old type PCB) 3. Troubleshooting-Error Codes 5-5 . The cause of this error may be an unknown firmware problem in the machine's EPROM’s. This is an internal error. Do the internal confidence test. Just wait untill the operation is done. The information in the internal ROM’s is not reliable any more. Those are fatal errors.7. REBOOT CUTTER 5. Order ROM’s and do an internal reflash. Cause: RAM ERROR RAM’s are going bad.SummaCut D60-D120 Service Manual 5.8. 2. 3. Errors: UPGRADE ERROR: SET JUMPERS TO COPY MODE (ONLY POSSIBLE IN ROM TO FLASH TEST) Fatal errors: ORDER ROM COULD NOT ERASE FLASH COULD NOT PROGRAM FLASH COULD NOT DETECT FLASH UPGRADE ERROR: CORRUPTED FILE OR COMMUNICATION PROBLEM REBOOT Action: 1. Change main PCB. 5-6 Troubleshooting-Error Codes . PROGRAMMING. Action: Replace the main PCB. FLASHING ERRORS AND MESSAGES Non errors: ERASING FLASH. COULD NOTDETECT FLASH: POWER OFF.READING DATA Action: Message appears when the internal ROM’s are being reflashed.VERIFY JUMPER SETTINGSRESTART REBOOT MACHINE BEFORE FLASHING UPGRADE ERROR: UPGRADE FILE DOES NOT MATH MACHINE TYPE. Service Manual SummaSign Troubleshooting-Error Codes 5-7 . There are no detailed drawings of the base. FIGURES This section contains the detailed drawings of several assys of the SummaSign. Figures 6-1 .6.g. then the base has to be reassembled in the factory or by a Summa technician). heavy transport damage). If they should ever be taken apart (e. since the base (containing baseplate assys and the top beam assys) are considered as a whole and may never be disassembled. SummaCut D60-D120 Service Manual 1 2 3 4 5 6 7 8 9 399-001 399-620 399-028 399-019 399-618 399-002 399-050 399-085 391-386 391-886 398-611 399-635 398-515 398-516 398-530 Cover left/right Assy D-head Cover head Molded lever Assy top cover D120 Top cover D60 Stand D60 Stand D120 Cutting strip +tape D60 Cutter strip + tape D120 Drive drum D60 Drive drum D120 Assy media select left Assy media select right Assy media select middle(not shown) 6-2 Figures Service Manual SummaCut D60-D120 1 2 3 4 5 398-516 398-515 398-530 399-019 399-925 399-024 399-034 Assy media select right Assy media select left Assy media select middle(not shown) Molded lever Assy Power entry Roll D60 Roll D120 Figures 6-3 SummaCut D60-D120 Service Manual 1 2 3 4 398-611 399-635 391-809 398-224 399-013 Drive drum assy D60 Drive drum assy D120 Assy motor without encoder Assy motor Roller Guiding 6-4 Figures Service Manual SummaCut D60-D120 1 2 3 4 399-011 ND5000-9881 ND5000-9879 399-013 Brake Spring brake O ring Roller Guiding Figures 6-5 . SummaCut D60-D120 Service Manual 1 2 399-002 399-033 399-985 Top Cover D60 Top cover D120 Assy. PCB keypad and LCD 6-6 Figures . PCB keypad and LCD Figures 6-7 .Service Manual SummaCut D60-D120 1 2 3 399-016 399-025 399-985 Keyboard insert D120 only Keypad Assy. SummaCut D60-D120 Service Manual 1 2 3 4 5 398-529 399-921 399-905 399-975 399-925 399-906 Assy Fan Power supply Assy main PCB Parallel Assy main PCB USB Assy power entry Cable RS232 Internal(not on USB) 6-8 Figures . Service Manual SummaCut D60-D120 1 2 3 4 5 6 7 399-986 399-639 MB9129 398-224 399-617 399-019 ND5000-9439 Cable keypad and LCD Assy dbl pulley 120/60T Belt Assy motor Assy switch pinch roller Molded lever Spring Figures 6-9 . SummaCut D60-D120 Service Manual 1 2 3 4 5 6 7 8 399-631 399-634 421-165 421-600 MB9124 398-224 391-198 421-567 399-957 399-956 Assy Y belt D60 Assy Y belt D120 Assy idler Y-axis Pulley Idler Belt Assy Motor Pulley with screw Pulley Cable head D120 Cable head D60 6-10 Figures . Service Manual SummaCut D60-D120 1 2 3 4 5 398-611 399-635 399-965 391-759 421-198 MB0389 Drive drum assy D60 Drive drum assy D120 Assy pCB media sensor Anti-static brush Bearing block Bearing Figures 6-11 . SummaCut D60-D120 Service Manual 1 2 3 398-611 399-635 421-198 398-224 Drive drum assy D60 Drive drum assy D120 Bearing block Assy Motor 6-12 Figures . Service Manual SummaCut D60-D120 1 2 3 4 5 6 398-611 399-635 399-965 391-759 399-024 399-034 421-198 398-224 Drive drum assy D60 Drive drum assy D120 Assy. PCB media sensor Anti static brush Roll D60 Roll D120 Bearing block Assy motor Figures 6-13 . SummaCut D60-D120 Service Manual 1 2 3 4 399-011 ND5000-9881 ND5000-9879 399-013 Brake Spring brake O ring Roller Guiding 6-14 Figures . Shaft Belt assy D60 Belt assy D120 Cable head D60 Cable head D120 Figures 6-15 . Shaft Cutting strip with tape D60 Cutting strip with tape D120 Assy pinch roller Belt attachement plate Assy conc.Service Manual SummaCut D60-D120 1 2 3 4 5 6 7 391-365 391-386 391-886 391-326 399-029 391-313 399-631 399-634 391-956 399-957 Assy exc. SummaCut D60-D120 Service Manual 1 399-019 2 398-611 399-635 3 399-620 4 399-025 5 399-985 6 399-965 7 391-326 8 391-386 391-886 9 399-031 10 399-009 Molded lever Drive Drum Assy D60 Drive Drum Assy D120 Assy D-Head Keypad Assy PCB Keypad +LCD Assy PCB Media sensor Assy Pinch Roller Cutting strip + tape D60 Cutting strip + tape D120 Alingment strip Vinyl Guiding strip only on D60 6-16 Figures . Service Manual SummaCut D60-D120 1 2 3 4 5 6 399-925 399-906 399-921 399-905 399-975 Assy Power entry Cable RS-232-C Internal only on D60 NUT Screw Power Supply Assy Main PCB D60 RS-232 Assy Main PCB D120 USB Figures 6-17 . SummaCut D60-D120 Service Manual 1 399-002 399-033 2 399-001 3 399-001 4 ND5000-9556 5 ND5000-9639 Top Cover D60 Top Cover D120 Cover left/right Cover left/right Screw Ring 6-18 Figures . 1x.Service Manual SummaCut D60-D120 1 2 3 4 5 6 7 8 9 10 11 12 399-027 391-365 391-313 391-314 391-182 ND5000-9667 ND5000-9267 ND5000-9540 ND5000-9231 ND5000-9620 ND5000-9602 399-631 399-634 13 ND5000-9587 ND5000-9604 carriage plate assy. excentric shaft assy concentric shaft assy flatcable holder flatcable clamp screw M2x4 flatwasher M2 hexnut M4 lockwasher M4 washer 8x4.3 screw M2x6 Assy Belt D60 Assy Belt D120 lockwasher M3 screw M3 Figures 6-19 . SummaCut D60-D120 Service Manual 1 2 3 4 5 6 7 motor encoder red on + black on connector 5pin tie-wrap holder tie-wrap capacitor MC1697 6-20 Figures . Service Manual SummaCut D60-D120 1 2 3 4 5 6 7 8 9 10 11 12 398-451 391-115 391-121 398-440 ND5000-9621 ND5000-9607 390-142 ND5000-9196 391-326 ND5000-9244 391-116 391-117 carriage media select right pinch roller mount base eccentric cam connecting pin setscrew M3x12 truarc dia. Figures 6-21 . pinch roller spring plunger dia 4 adjustable springholder Spring Blank page remark: for the assy media select left the partnumber for the molded part (1) is 398-450. 4 shaft camroller setscrew M3x5 assy. Media select left Assy.Spare Parts List 7-1 SummaCut D60 SPARE PARTS Part no Description 391-198 391-313 391-326 391-365 391-386 391-500 398-224 398-515 398-516 398-529 398-611 399-002 399-008 399-011 399-019 399-024 399-025 399-031 399-617 399-620 399-621 399-622 399-623 399-624 399-630 399-631 399-639 399-905 399-906 399-921 399-925 399-927 399-956 399-965 399-985 399-986 421-198 421-567 MB0389 MB9124 Pulley Motor Concentric shaft assy Assy. PCB Media sensor Assy. Fan Summacut Drive Drum Assy Top Cover Cam Detection part Brake Dia . Y-belt Assy DBL Pulley 120/60T Assy.power entry Assy.30 Molded lever Roll D60 Key pad Aligment strip Assy. pinch roller Assy.switch pinch rol D60 Assy. Main PCB Cable RS-232 internal Assy Power supply Assy.exentric shaft Strip + tape Core holder assy Assy motor Assy.PCB Keypad+LCD Cable keypad+LCD Bearing Block Pulley 72 T Bearing Belt X motor 110T Spare Parts List 7-1 .Media select right Assy.D-Head D60 X-Motor cable D60 Y-motor cable D60 X-encoder cable D60 Y-Encoder cable D60 Assy Carriage head Assy. DC Power cable Cable head Assy. Summasign MB9129 ND5000-9879 ND5000-9881 Belt X-motor O ring Spring Service Manual 7-2 Spare Parts List . power entry Assy. Fan Summacut Assy.switch pinch rol D60 Assy.Media select right Assy.Spare Parts List 7-3 SummaCut D120 SPARE PARTS Part no Description 384-478 391-014 391-198 391-312 391-313 391-326 391-365 391-500 391-759 391-809 391-886 398-224 398-515 398-516 398-529 398-530 399-001 399-008 399-011 399-016 399-019 399-025 399-026 399-028 399-031 399-034 399-617 399-620 399-622 399-624 399-629 399-630 399-634 399-639 399-921 399-925 399-927 399-957 399-965 399-975 399-985 Pulley Steel strip flatcable Pulley Motor Roller assy Concentric shaft assy Assy. PCB Media sensor Assy.30 Keyboard insert Molded lever Key pad Spring key pad Cover head Aligment strip Roll D120 Assy.main PCB USB Assy. DC Power cable Cable head D120 Assy. Media select left Assy. pinch roller Assy.D-Head D60 Y-motor cable D120 Y-encoder cable D120 X-Motor cable D120 Assy Carriage head Assy.PCB Keypad+LCD Spare Parts List 7-3 .exentric shaft Core holder assy Anti-static brush Assy Motor without encoder CuttingStrip with tape Assy motor Assy. Media select Middle Cover left /right Cam Detection part Brake Dia . Y-belt Assy DBL Pulley 120/60T Assy Power supply Assy. Summasign 421-139 421-198 421-567 MB0313 MB0389 MB9124 MB9129 MF-0067 ND5000-9879 ND5000-9881 Pulley dbl 120+60T Bearing Block Pulley 72 T Bumper Bearing Belt X motor 110T Belt X-motor Guard fan O ring Spring Service Manual 7-4 Spare Parts List .
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