Please use the teleconference phone number to hear the audio.STARDOM Overview Webinar This event will start shortly. Please do not close this window. Ming Zhang Sr. Technical Solution Engineer Yokogawa Corporation of America STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 -1- Audio Reminder To join the teleconference -----------------------------------------------------------Call-in toll-free number (US/Canada): 1-877-668-4490 Call-in toll number (US/Canada): 1-408-792-6300 Access code: 755 075 313 STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 -2- Agenda Outline • (40 - 45 minutes) – – – – Overview Product Lineup Functions Integration Summary • (5 minutes or less) Q&A Session • (10 - 15 minutes) STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 -3- Event Logistics Due to the large number of participants, all are muted Questions will be taken through the Q&A window. Please send questions to all panelists. Questions will be answered at the end of the presentation or after the event by e-mail if necessary. Shortly after the event you will receive a link with the recording of the event. Your feedback is very important to us, so please complete the survey at the end of the presentation. STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 -4- STARDOMTM Introduction General Information (R3.10) Jan, 2012 Yokogawa Corporation of America STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 -5- Overview Product Lineup Functions – – – – Hardware Features Network Capabilities Engineering Efficiency Autonomous Functions Integration STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 -6- SCADA Key Components Yokogawa SCADA solution is composed of SCADA software and controllers SCADA applications Small to big Redundant Low Power Consumption -7- All-in-One STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 System Configuration Intelligent RTU SCADA Application FF-H1 HSE FAST/TOOLS + STARDOM Auto Generated Faceplate Report by Exception DNP3 DCS Application SCADA Security Wurldtech Certification STAND ALONE STARDOM (Embedded HMI) InfoWell Network Capability (GPRS, more) Hybrid PLC DCS INTEGRATION SIOS/UGS DCS (CENTUM) + STARDOM SIOS/UGS CAMS NPAS library (DCS expertise inside) STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 -8- STARDOM Installation Map Middle East CIS As of 30 September, 2011 590 China North America 1,811 1,055 Europe & Africa Japan 716 815 3,105 Asia (469+346) 1,190 South America Oceania 206 TOTAL STARDOM: 9,782 293 No. of Basic SW Licenses STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 -9- Industry Applications Oil & Gas Power Wellhead control and monitoring Pipeline control and monitoring Wind turbine monitoring Water treatment Waste water treatment Water distribution system Air and water pollution monitoring Air separation plant Gas dispense system Gas station control and monitoring Furnace control STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 Shell (SPDC) Nigeria Water K-Water Korea MWA Thailand Environment Chemical NMEMC China Steel Taiyo Nippon Sanso Japan - 10 - Overview Product Lineup Functions – – – – Hardware Features Network Capabilities Engineering Efficiency Autonomous Functions Integration STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 11 - Controller Lineup Modular Model – Redundant configuration possible – Multiple I/O modules – Up to 25 Modules FCN Fixed Modular Model – Redundant Ethernet – 3 additional I/O slots Low Power Consumption Model – Low power 2W – I/O embedded on CPU module – 3 additional I/O slots All-in-One Model – Fixed I/O – Foundation Fieldbus Capability built in FCJ STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 12 - Field Control Node (FCN): Module Type CPU module MMX-Pentium 166MHz Main Memory 128MB with ECC Communication Port 2 Ethernet port (100/10Mbps) 1 RS-232-C port (115.2Kbps) Redundant Configuration CPU, Power Supply, Control network, Expansion bus, FOUNDATION Fieldbus Redundant Control Network Power supply I/O module 100-120VAC / 220-240VAC / 24VDC Redundant Power Supply Analog module Input, Output, Input and Output combined 4-20mA, 1-5V, -10-10V, HART, RTD, TC, mV Isolated channel, Isolated, Non-isolated Power is supplied via signal line Digital module Input, Output 24VDC, 100-120VAC, Pulse (IN: 0-10kHz, OUT: Up and Down), Relay output Communication module RS-232-C, RS-422/RS-485 FOUNDATION Fieldbus Expansion Two expansion unit 8 free slots for I/O per unit (Single CPU) Max 25 slots on Single CPU, 20 on Redundant CPU STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 Redundant CPU Expansion bus - 13 - Field Control Node-RTU (FCN-RTU): Module Type CPU module SH4A-256MHz 1.6W-2.9W Main Memory 128MB with ECC Communication Port Minus 40 to 1 Ethernet port (100/10Mbps) 4 Serial ports Altitudes up – 3 RS-232 ports (1 port: 115.2Kbps, 2 ports: 36.4Kbps) – 1 RS-422/485 ports (115.2kbps) Embedded I/O AI(1-5V) : 12 points AI(0-32V): 1point for Battery Monitoring AO(4-20mA) : 2 points DI : 16 points DO : 8 points Best fits to Solar Power Pulse(0-10KHz) : 2 points Application Low Power Consumption Thrives in inhospitable locations plus 70ºC to 3,000m More Communication Choices Power supply I/O module 10-30VDC Analog module Input, Input and Output combined 4-20mA, 1-5V, HART, RTD, TC, mV Isolated channel, Isolated, Non-isolated Digital module Input, Output 24VDC, Pulse (IN: 0-10kHz) Communication module FOUNDATION Fieldbus Expansion 3 expansion I/O slots STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 14 - Field Control Junction (FCJ) : All-in-One Type CPU module All-in-one with redundant network MMX-Pentium 166MHz Main Memory External dimensions 128MB with ECC – 213.8x156x95mm (W/H/D) Communication Port 2 Ethernet ports (100/10Mbps) 2 RS-232-C ports (115.2Kbps) Embedded I/O Redundant Control AI(1-5V) : 6 points Network AO(4-20mA) : 2 points DI : 16 points (24VDC) DO : 16 points (24VDC) FOUNDATION Fieldbus : 2 segments (option) Power supply 24VDC STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 15 - Overview Product Lineup Functions – – – – Hardware Features Network Capabilities Engineering Efficiency Autonomous Functions Integration STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 16 - Functions at a Glance Hardware Engineering Durable Design High Speed CPU Hot Swappable Modules Advanced Self Diagnosis IEC61131-3 five languages Variety of APPF (libraries) Online Download Software Wiring Simulator Network TCP/IP, Serial Control Network Low Bandwidth Communication Various Field Network Autonomous Redundant control, FF and OPC network InfoWell Overview HMI on controller Alarm notification via e-mail Data Logging STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 17 - Overview Product Lineup Functions – – – – Hardware Features Network Capabilities Engineering Efficiency Autonomous Functions Integration STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 18 - Durable Design Fault avoidance design – Fan-less architecture and minimized mechanical parts De-rating design – Parts with extra load capacity are used for unexpected condition Error Check and Correct (ECC) memory – 1 bit error is corrected on the memory * Hazardous location installation – Operation ambient temperature • FCN : 0 to 55 ºC • FCN-RTU: -40 to 70 ºC • FCJ : 0 to 60 ºC – Explosion Protection • FM approval Non-incentive Class I Division 2 • CSA Non-Incentive, CSA Type “n” • CENELEC ATEX Type “n” – Corrosion proof coating (Option) STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 19 - High Speed Control High Speed Control – 10msec CPU scan – 50msec analog control 50msec analog control INPUT 50 msec 4-20mA Input 4-20mA Output 100% 0% OUTPUT 100% 0% 10msec CPU scan time STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 20 - Hot Swappable Modules Exchange CPU in process (*1) – Damaged CPU can be replaced without stopping control – For CPU duplexed system configuration, programs and definitions are automatically copied from control-side CPU to stand-by CPU without PC tools – I/O modules fall-back settings : holding output value or set to preset value Exchange I/O Modules in process NO PC tools required – I/O modules can be replaced without taking off wiring of pressure clamp terminal board – I/O definition definitions are automatically copied NO PC tools required STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 21 - *1: CPU duplexed system only Advanced Self Diagnosis LED – CPU and I/O modules status are shown on the LED of front panel. Self diagnosis window – Loop status • Analog input module detects disconnection and short circuit by checking loop status – CPU status • CPU down status, Temperature, internal bus, output data consistency and more – Memory status • Error counts, error address and more STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 22 - Overview Product Lineup Functions – – – – Hardware Features Network Capabilities Engineering Efficiency Autonomous Functions Integration STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 23 - Field Network TCP/IP base flexible network configuration (10BASE-T, 100BASE-TX) Compliant with various field networks – FOUNDATION Fieldbus, HART, Modbus, DNP3 FOUNDATION Fieldbus Modbus HART FOUNDATION Fieldbus Modbus HART FOUNDATION Fieldbus Modbus Graphic Panel Industrial use surveillant Camera Gas Chromatography STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 24 - SCADA Network Commercial Off The Shelf (COTS) network components – 10BASE-T, 100BASE-TX as control network – VPN+ xDSL, wireless, PSTN, GPRS and more... Standard Protocol • HSE, FTP, HTTP, SMTP/POP3 • Modbus TCP, Modbus RTU, DNP3 OPC DA and A&E Server For 3rd Party SCADA connection TCP/IP over PPP or SLIP TCP/IP FDDI, ETHERNET 10/100 bps etc. GPRS, VSAT and etc. STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 25 - Overview Product Lineup Functions – – – – Hardware Features Network Capabilities Engineering Efficiency Autonomous Functions Integration STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 26 - Engineering Efficiency Five IEC61131-3 programming languages – International Standard Language standardized the engineering method – Application encapsulation enables your know-how to be reusable with security – Field-proven Yokogawa Application Portfolios (APPFs) reduces engineering workload and improve application quality Efficient Simulator Function – Software Wiring enables loop check and ladder sequence to be tested without actual wiring – Simulator Software on PC provides targetless debugging environment Online Download – Application can be modified without interrupting control functions STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 27 - IEC 61131-3 Programming Languages Open Standard Engineering Language Ladder Diagram (LD) Structured Text/Instruction List (ST/IL) Function Block Diagram (FBD) Sequential Function Chart (SFC) STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 28 - Application Encapsulation Stardom Engineering Libraries 61131-3 Library Application Portfolio (APPF) “Make once and use many time” Library Customer logo Your Own Library STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 Library password protected - 29 - Yokogawa Application Portfolios (APPFs) Process Automation System (PAS) Library - Regulatory Control - Cultivated in YOKOGAWA DCS Expertise Communication Library - Modbus - DNP3 Time Synchronization Library - SNTP Server * SNTP Client function is embedded on controller as standard function AGA Calculation Library - Gas Flow Calculation STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 30 - *: FCN-RTU not supported Online Download Modify program while the control in process – Control calculation, I/O output are not affected. Addition, deletion, modification are all enabled. – POU addition, deletion and modifications are all enabled. One click simple operation – The same operation with offline download – The same operation between single and duplexed CPU. Online download Controller in operation STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 31 - Software Wiring Software Wiring – Software wiring enables loop check and ladder sequence to be tested without actual wiring – Easy wizard style setting – Calibrators and test switches are no longer necessary IN PID Wiring block OUT Analog input module Analog output module Loop Check – I/O module behavior is confirmed by monitoring input data and setting output data STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 32 - Simulator Software FCN/FCJ Simulator provides targetless debugging environment for: – IEC application – Java application – SCADA application STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 33 - Overview Product Lineup Functions – – – – Hardware Features Network Capabilities Engineering Efficiency Autonomous Functions Integration STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 34 - InfoWell – Standalone Solution InfoWell is data casting and logging tool application on STARDOM autonomous controller Web browser FTP Client Logging Portfolio Web Application Portfolio Data Logging Time, Flow, Temp -----------------------14:00 | 23.5, 78.3 14:05 | 25.2, 79.4 14:10 | 25.2, 76.9 14:15 | 22.1, 79.3 Web service Process Control E-mail Application Portfolio E-Mail Alarm/Message Notification STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 35 - HMI on Controller Monitoring And Operation via Web browser On demand connection Real time data shown on Web browser Embedded SCADA Input URL On demand connection Stop 999.99 Client PC Upload Ethernet Process Data Web Server on controller STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 Weｂ server HTML Config AppletFCN/FCJ Image - 36 - Alarm/Message Notification via Email E-mail Alert Notification On demand connection Send e-mail to SMTP server SMTP server On demand connection Equipment Status retry alarm internet SMTP/POP3E-mail client *: FCN-RTU not support server function STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 37 - Data Logging Data Logging on the Controller Data stored on reliable controller Upload logging file on demand On demand connection Upload Trend / Trend Format Gathered Data Process Data Data Logging FTP Server STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 38 - Overview Product Lineup Functions – – – – Hardware Features Network Capabilities Engineering Efficiency Autonomous Functions Integration STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 39 - FAST/TOOLS for STARDOM Native driver for STARDOM Integrated Engineering Environment – – automated steps required to import Tag Definitions import from STARDOM to FAST/TOOLS generates Faceplates in FAST/TOOLS for the STARDOM NPAS & FF APPF STARDOM Logic Designer Exchange Utility FAST/TOOLS ADLST.csv Communication Line Check from FAST/TOOLS to STARDOM Report by Exception – to minimize the communication load, only modified data is uploaded to FAST/TOOLS from STARDOM Fail-over communication Abundant Project Reference – Project reference with more than 100 STARDOM Controllers and one FAST/TOOLS SCADA Server STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 40 - FAST/TOOLS Fail-Over Communication (1) Existing network infrastructure is not always reliable – – – Communication is easily affected by the nature or other environmental cause Network device has low bandwidth Network devices are sometimes not good quality However Data is Never LOST – – – valuable data is stored in the controller Data is sent to when the communication recovers shows them as sequential data STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 41 - FAST/TOOLS Fail-Over Communication (2) Continuous data gathering on FAST/TOOLS at temporary network trouble - Storing data with timestamp inside STARDOM - FAST/TOOLS read stored data after network recovery EXPAMLE val, time in case of gathering 20 I/O points with Scan Time of 10sec Up to 4.5hrs of event buffering is possible Read stored data from controller No communication, No data Network recovers Lost data recovers missing STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 42 - CENTUM Integration Operation Integration using COTS SCADA Yokogawa way of Operation Integration Integrated Operation Data Item Access COTS SCADA Tag base access for STARDOM PV SV MV Alarm message Data Access OPC Server PID FIC001 SIOS/UGS PLC PV SV MV Tuning Windows Face Plates Trend Windows Alarm Management Tuning Windows Face Plates FCN/FCJ Trend Windows Alarm Management PID STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 43 - PRM&FF for STARDOM: Remote Diagnosis The multiple and distributed pipeline devices are managed remotely – – – – Calibration Management Alarm and Status Notification Loop Diagnostics Preventive Maintenance (1) Work Order Issue (2) Work order progress MAXIMO Synchronize (1) Device Master (2) Device Master Feedback Asset Management System Mail server Cellular / PDA Ethernet Alarm notification via e-mail Fieldbus Alert •High / Low alarm •Sensor failure •Cycle count exceeds limit Diagnosis Data • Total cycle count of stem • Total travel distance of stem • Total open / close time FF-H1 STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 44 - Thanks for your attention STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 45 - Questions and Answers We will now spend a few minutes on questions submitted via WebEx. Questions not answered during this time will be answered by email. STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 46 - Thank you for your attention Ming Zhang Sr. Technical Solution Engineer Yokogawa Corporation of America Office: (281) 340-4255 Mobile: (281) 705-9209 Email:
[email protected] This event has ended. STARDOM General Information Copyright © Yokogawa Corporation of America Jan, 2012 - 47 -