AmphenolContents Star-Line EX® Series Overview.....................................................................................3 Environmental Highlights, Double Lead Acme Thread Features, Wire Limitation Guide....................................................................................................4 Contact Insert Features-Mod I, Mod II .........................................................................5 Connector Component Ordering Details................................................................. 6 - 9 Plug Hardware Assemblies................................................................................. 10 - 13 Receptacle Hardware Assemblies...................................................................... 14 - 22 Starline EX® Product Instructions........................................................................ 23 - 24 Starline EX® Ordering Details, EEx d Cable Types............................................. 25 - 27 Starline EX® Hardware....................................................................................... 28 - 30 Starline EX® Description of Equipment & Part Number Code Logic...........................31 Starline EX® Assembly and Termination Instructions.......................................... 32 - 40 Single Pole Power Connectors........................................................................... 41 - 45 Insert Configuration Listing, Electrical Ratings.................................................... 46 - 47 Spare Replacement Contacts for MOD II Inserts........................................................48 Termination Data.........................................................................................................49 Thermocouple Contacts..............................................................................................50 Insert Configuration Index................................................................................... 51 - 53 Insert Configurations........................................................................................... 54 - 81 V.F.D. Insert Configurations................................................................................ 82 - 83 Connector Components, Spare Parts, Cable Adapters and Accessories........... 84 - 89 Protection Covers and Caps Accessories........................................................... 90 - 91 Conduit System Accessories............................................................................... 92 - 93 Crimping, Insertion and Removal Tools.............................................................. 94 - 95 Connector Assembly and Termination Instructions.....................................................96 Connectors with RADSOK® High Amperage Contacts and Other Amphenol®/Pyle® Connectors.................................................................... 97 - 99 Sales Offices and Distributors Listing.......................................................................100 Star-Line® Series Overview...........................................................................................2 Catalog information for reference only. For more assistance, contact your local Amphenol field sales office or: Amphenol Industrial Operations 40-60 Delaware Avenue, Sidney, NY 13838-1395 Phone: 1-888-364-9011 Fax: 1-520-397-7169 Technical email:
[email protected] This catalog and most all Amphenol catalogs are available for viewing, printing and downloading on websites: www.amphenol-industrial.com www.amphenol-aerospace.com • UL & CSA listed to UL1977/CSA C22. • HARD ANODIC COATING – All machine. Cable housings are slipped over conductors or leads after terminating. Points of impact designed for extra strength. • SOLDER. Hub of body mounts in any of four positions (except FS & FD box assemblies). snow. • REVERSIBLE INSERTS – A full range of contact inserts and application adapters are available. . • RADSOK® HIGH AMPERAGE CONTACTS – Special arrangements are available with RADSOK high amperage contacts. Cumbersome handling and seating of inserts with conductors attached is eliminated. Ample margins of safety and reliability have been designed into the Star-Line connectors to maintain capability levels which make them ideally suited for the broad spectrum of demands placed on them by industry. • DOUBLE-LEAD THREAD COUPLING – Modified Acme Thread does not clog under adverse conditions of ice. Am HS Ro E U phe no l E /2 002 / 95 / C • RoHS COMPLIANT PRODUCT AVAILABLE – Consult Amphenol Industrial Operations. aluminum parts finished with a hard. * Star-line Series Connectors are certified to UL 1977 specifications. scratchresistant coating per MIL-A-8625. Type III. • HIGH TENSILE STRENGTH *ALUMINUM – Bar Stock Components precision machined. automatic and process control systems and instrumentation systems. The specific materials and design features incorporated in Star-Line connectors were originally selected to satisfy the stringent requirements of the Aerospace industry for heavy-duty connectors. These compact environmental connectors have provided outstanding performance in complex ground support cable networks.Amphenol INDUSTRIAL STAR-LINE® Series Star-Line Series “ZP/ZR” connectors are heavy duty environmentally sealed plugs and receptacles and have been successfully used in all types of Industrial and Aerospace applications.2 requirements • ENVIRONMENTAL RESISTANCE – Design and materials withstand the most challenging operating conditions. These connectors combine electrical and mechanical capabilities that equal or exceed the performance parameters established by the Military Specification MIL-5015. This family of connectors has made a major contribution to the successful interconnection of peak power generating systems as well as offshore petroleum production for power distribution and data acquisition. • LARGE WIRING SPACE – Ample wiring space is provided in cable housings and conduit fitting bodies. Standard Star-line inserts are not interchangeable with new RADSOK contact insert arrangements. Heat resistance of 750° F. Dielectric strength 1800 volts. CRIMP AND PRESSURE TERMINALS AVAILABLE • EASILY ACCESSIBLE WIRE TERMINALS – Conductors are readily terminated to contacts. All are interchangeable and reversible to suit special needs. Series has an IP 68-8 rating. sand or mud and provides the quick coupling feature. Am phe no HS Ro E U l E /2 002 / 95 / C • RoHS COMPLIANT PRODUCT AVAILABLE – Consult Amphenol Industrial Operations . IEC. Cumbersome handling and seating of inserts with conductors attached is eliminated. scratch-resistant coating per MIL-A-8625. Cable housings are slipped over conductors or leads after terminating. www. • Cable Options – Starline EX Series can be terminated onto unarmored or armored and sheathed cables built to IEEE-45 / UL1309. control and instrumentation service available. Star-Line EX Series connectors are certified for use in Zone 1-IIc hazardous environment • Solder. land and offshore drilling systems are but a few of the applications for this broad product series. Plugs and receptacles listed under EEx de IIc T6. • Large wiring space – Ample wiring space is provided in cable housings and hardware. • insert variety – A broad range of inserts are offered ranging Star-Line EX Connector with EX gland (EX-13-3 style shown) from single-contact to 143 contacts. The series is certified for use in a Zone 1-IIc haz ardous environment. • Easily accessible wire terminals – Conductors are readily terminated to contacts. W. Points of impact designed for extra strength. (Gold plating available as an option) Composite inserts for power. • High tensile strength aluminum – Bar Stock Components precision machined. • ATEX certified – for Zone 1-IIc hazardous environment.com. G-GC and DLO constructions can also be used with this Series. For more information ask for new Amphenol Cable Glands and Cord Grips catalog 12-055. Type III. Heat resistance of 750° F. • Hard anodic coating – All machined aluminum parts finished with a hard. Contacts are high quality copper with silver plating. Standard Star-line EX inserts are not interchangeable with new RADSOK contact insert arrangements. Chart is located under literature tab. • RADSOK® HIGH AMPERAGE CONTACTS – Special arrangements are available with RADSOK high amperage contacts. Classified facilities such as petrochemical refineries. High amperage up to 1135 amps at 1000V / AC or DC. All are interchangeable and reversible to suit specific needs. signal and mixed applications are available. BS.Star-Line® EX series The Star-Line EX Series is a hybrid form of the parent Starline product line.amphenol-industrial. Flexible cables like SOOW-A. • EX CABLE GLANDS – Wide variety of glands are available for Star-Line EX connectors. crimp and pressure terminalsavailable • Reversible inserts – A full range of contact inserts for power. DIN and JIC standards. For certificate contact factory • IECEx CERTIFIED– For certificate contact factory • CENELEC IP68-8 RATED – Listed under EEx d IIc T6. For Amphenol Star-Line product insert de-rating information per the National Electric Code. Dielectric strength 1800 volts. please consult the Amphenol Industrial website. MIL-5015 Meets MIL-STD-202B. 18 through 4/0. For short duration high-temperature life. All of this ensures that plugs and receptacles are being mated or unmated axially. most acids and alkalis. Exposure to 95% relative humidity at 160° F.193” #16 . PRESSURE No requirement 300 PSI external (coupled connectors) 200 PSI internal (with pin and socket inserts) AIR LEAKAGE 1 cubic inch/ hour maximum Exceeds Classes E and R specifications HUMIDITY AND MOISTURE RESISTANCE 1 1/2 times A.130” #18 . Star-Lok Connectors TEMPERATURE -67° F to 225° F (-55° C to 107° C) Temperature Classes A. Mod I. B.STAR-LINE® Environmental Highlights Why the Double-Lead Acme Thread? Property MIL-5015 Requirements Classes A. 16 and No.107” #18 . B. 18 Exceeds MIL-5015 on all contacts No. J and R can withstand 257° F continuously. When wires are passed through the rigid back insulation for ease of soldering: Wire size Maximum diameter #4/0 .086” Mod II & III #10 . E J & R Star-Line. consult factory. voltage rating after 14 days.400” #8 . Two parallel threads.262” #10 . E. The thread contour makes it self-cleaning. Wire Limitation Guide There are restrictions to the maximum diameter of wire as they relate to the rear or wire side of the connector insert as follows. Standard double-lead Acme. The double-lead Acme thread is a moderate torque quick-coupling thread which permits complete coupling in approximately one turn of the coupling nut. Exceeds Classes E and R. In addition. there are actually two parallel threads having starting points 180 degrees apart.248” #12 . One parallel thread removed to show actual thread angle. TEST PROBE ABUSE Contact size No. DUST RESISTANCE No requirement Meets MIL-STD-202B.555” #4 . Salt spray: 300 days – No exposure of base metal.150” #16 .110” .C.201” #12 . VIBRATION Method 2005 Method II MIL-STD-1344 Exceeds Method II & MIL-STD-167-1 (Ships). Method 110.747” #1/0 . Method 106A CORROSION RESISTANCE 48 Hours – Method 1001 MIL-STD-1344 No exposure of base metal. Condition B SHOCK RESISTANCE 50 G minimum Exceeds 60 G’s Certain inserts available to 200 G. CHEMICAL RESISTANCE No requirement Oil. into the insulation premounted within the connector barrel shell. provide electrical insulation between contacts and retain the contacts in the connector. inspection and maintenance. Contact cavities are clearly numbered on the front and rear insert face to facilitate identification during assembly. with a hand tool. The crimping operation can be by hand or power operated tool. The front rigid portion of the insert functions to stabilize and ensure positive alignment of the contacts. MOD II Insertable/Removable Crimp Contact Inserts Shell Seal Contact Seal Double Lead Acme Thread Insert Seal Adapter Seal Adapter Washer Pressure Sleeve Red Green Pressurizing Sleeve Plug Barrel Receptacle Barrel Cable Adapter Rigid Insulator Coupling Nut Resilient Insulator against leakage between the insert and shell. Water.Amphenol STAR-LINE® MOD I INDUSTRIAL Captive Contact Inserts Shell Seal Adapter Seal Double Lead Acme Thread Pressure Pad Adapter Washer Pressure Pad Cable Adapter Plug Shell Receptacle Shell Rigid Front Insulator Coupling Nut Resilient Contact Seal Laminant Rigid Rear Insulator The combined “sandwich” provides all the advantages of resilient mounting plus all the advantages of rigid mounting. Under pressure. Socket insulator contact cavities are of a bellmouth guided entry design. The resilient laminate seals absorbs shock and vibration and allows the contacts to align themselves freely. Contact cavities are clearly numbered on the front and rear insert face to facilitate identification during assembling. These chamfered leadins ensure easy and positive mating of male contacts. Individual unmounted contacts are crimped to their respective wires outside of the connector where ample working space is available. Self-sealing Construction: all MOD I captive contact inserts are capable of being terminated after assembly in the basic barrel and are completely self-sealing when pressurized by any selected adapter. inspection and maintenance. seal . Socket insulator contact cavities are of a bellmouth guided entry design. vapor. moisture or dust positively cannot pass in either direction through or around the insulation. These chamfered leadins insure easy and positive mating of male contacts. Contacts with crimped joint intact are inserted one by one. The rigid faced plastic insulators impart just the right amount of restraint to retain the contacts in place. The resilient portion of the insert functions to seal around the contacts and prevent leakage through contact cavities. flows against all surfaces to affect a reliable seal around the periphery of the insert and around all contacts where they penetrate the insulation. MOD II insulations have one less rigid disc than their MOD I counterparts. the silicone reacts as a fluid and being non-compressible. between a shoulder and a thrust washer. absorb shock and vibration. The “sandwich” construction of MOD I inserts consists of a resilient silicone laminate between two rigid plastic insulators. with none of the shortcomings of either. gas. Contacts may be inserted and removed without degradation of the retention or environmental capability. 2. Shell Size and MOD number of insert. To Order Complete Assemblies 1. PIN INSERT CONFIGURATION PLUG CONFIGURATION RECEPTACLE CONFIGURATION SOCKET INSERT CONFIGURATION ordering information All plug and receptacle assemblies require two part numbers: A. MOD I. Example: zpld-1212-200 3. Order tools from pages 76-77. . Determine outside diameter of cable. Write down Dash Number. 1 thru 10 Contacts Control & Instrumentation Connectors – 3 thru 143 Contacts The following pages present connector sub-assemblies which are available and can be used in conjunction with the inserts listed. 4. Shell Size 12 (page 37). Voltage and amperage information can be found on page 30. If a MOD II insert will be used. amperage and number of contacts desired. Select desired plug and receptacle hardware from pages 9-28. order the hardware by the catalog number and eliminate the asterisk. To Order Assemblies Without The Insert (For large users stocking connector components in bulk) 1. 3. ZPLK-1212-27P (page 15). B. 2. Example: ZPLD-1212 (page 12). If a MOD I insert will be used. ZRLBB-312-27S (page 23). The catalog number of the selected plug or receptacle hardware. Make certain that the shell size of the hardware corresponds with the shell size of the desired insert. Female Receptacle mounted to Junction Box with 45° Angle Adapter and 1” Conduit Hub. MOD III inserts must be ordered assembled in their basic barrel (consult Amphenol Industrial Operations). order by the catalog number but substitute a 200 for the asterisk.STAR-LINE® Custom Build your own connectors Power Connectors – 20-30-60-100-200-325-700 Amperes.635 outside diameter). Example: Male Plug with Basket Weave. Example: 3#12 contacts – 27P (MALE) and 27S (FEMALE). Cable is 3 conductor #12 (. The catalog number of the desired insert. Select insert configuration from pages 37-63. Determine supply voltage. circuit breaking and non-circuit breaking ratings are based on test results of contacts and connectors. B. B. A jack coupling nut should be used if the insert has: A. More than 4 #10 or larger contacts.0 23.C.0 13. C. To insure proper coupling the following torque values should be used on the coupling nut: 1. a wire size may be rated higher or lower than our table indicates for a given contact size. A JACK COUPLING NUT SHOULD NOT BE USED ON ANY POWER INSERT CONNECTOR THAT IS TO BE DISCONNECTED UNDER LOAD Torque Setting (lb. Connector Assemblies typical mod I plug components MECHANICAL CLAMP NUT MALE INSERT GROMMET WASHER CABLE ADAPTER COUPLING NUT PIN CONTACTS ENVIRONMENTAL COVER - MALE MALE SKIRT typical mod I receptacle components FLANGE GASKET ENVIRONMENTAL COVER - FEMALE SQUARE FLANGE RECEPTACLE SOCKET CONTACTS FEMALE INSERT INSERT CLAMP NUT . A configuration of 37 or more contacts. Hardware with a longer cable housing should be used if the insert has: A. ft.E. Under certain conditions. Consult the N.0 NOTE: The N.C.0 31.5 15.5 15.5 23.0 31. Shell Size 12 16 20 C20 24 C24 28 C28 2.E. More than 10 contacts-any size.) 11. A configuration with shorter relay contacts. Any pressure contact – line or ground. when selecting wire/cable for specific applications.Amphenol STAR-LINE® INDUSTRIAL please read carefully: 3. STAR-LINE® Connector Basic Components Typical Assemblies . D for (37 conductors (male) / & higher gland nut or more / S for socket Do not use for P for Plug / (female) “C” power R for cable applications / mounted 100 amp or greater) Receptable (Inline) Product Series Prefix Z– Star-Line Fixed Connectors Environmental Cover / L for no cover / C for flip cover Shell size of connector Z R E P- 20. -01 -01 Optional Alternate Key Position . 22) Insert pattern solder (32 for solder / R for receptacle / 332 for Mod 2 crimp) P for plug Product Series Prefix Z– Star-Line Am phe no HS Ro l E /2 002 / 95 / C U E RoHS COMPLIANT PRODUCT AVAILABLE – Consult Amphenol Industrial Operations.332- K for gold plated contact / Blank for standard S for socket (female) / P for pin (male) S N K N for P for crimp panel mount / contact / BB for R for pressure / back box Blank for (see pg.) J- 18 20- 332- N for crimp contact / R for pressure / Blank for solder P N Optional Alternate Key Position K K for gold plated contact / Blank for standard Shell size Kellems of connector (Basket weave grip) / (physical size)/ M for C before Mechanical shell number nut clamp / Jack nut P for Pin for 100 amp.Amphenol STAR-LINE® INDUSTRIAL Code Logic Star-Line Series Cable Mounted Connectors Long cable adapter / Environmental Blank for standard Cover / length L for no cover Z P E K L Insert pattern (32 for solder / Grommet 332 for code number Mod 2 crimp / (cable dia. 500 to .937 1.625 Dia. for the Asterisk (*) in the Catalog No.500 .375 to 2.STAR-LINE® Straight Plug with standard compression nut To specify a complete plug.000 – – – – – – – – – – 26 28 30 31 – 26 28 30 – 32 26 28 30 – 32 . Cable Dia.875 – – – – – – – – – – – – 42 44 46 10 ▲ .250 2.500 – – – – 20 22 23 – 20 22 – 24 20 22 – 24 – – – 24 2.250 .250 to 1.937 to 1.750 to 2.375 to . WITH STANDARD CABLE ADAPTER With Jack A B C Coupling Nut 5-3/8 1-13/16 5-31/32 5-5/8 2-5/16 5-7/32 6-1/8 2-13/16 6-23/32 6-5/8 2-13/16 7-7/32 6-5/8 3-5/16 7-7/32 7-1/8 3-5/16 7-23/32 7-1/8 3-13/16 7-23/32 7-5/8 3 -13/16 8-7/32 WITH LONG CABLE ADAPTER 7-5/8 1 -13/16 8-7/32 7-7/8 2-5/16 8-15/32 8-3/8 2-13/16 8-31/32 8-7/8 2-13/16 9-15/32 8-7/8 3-5/16 9-15/32 9 -3/8 3-5/16 9-31/32 9-1/8 3-13/16 9-23/32 9-5/8 3-13/16 10-7/32 A ZPLDJ-▲-12-* ZPLDJ-▲-16-* ZPLDJ-▲-20-* ZPLDJ-▲-C20-* ZPLDJ-▲-24-* ZPLDJ-▲-C24-* ZPLDJ-▲-28-* ZPLDJ-▲-C28-* ZPLDLJ-▲-12-* ZPLDLJ-▲-16-* ZPLDLJ-▲-20-* ZPLDLJ-▲-C20-* ZPLDLJ-▲-24-* ZPLDLJ-▲-C24-* ZPLDLJ-▲-28-* ZPLDLJ-▲-C28-* B Safety wire holes (3) .000 1.750 2.250 to .937 to 2.625 to 1.000 to 1.875 1.000 to 2.437 to 1.437 2. C To specify plug with environmental cover. “L’ to “E’. for Delta▲ Cat.375 .062 DIA.437 1.500 – – – – – – – – – – – – – – – 34 36 38 39 – 34 36 38 – 40 1.625 02 04 06 08 10 – – 06 08 10 – – – – 10 – – – – – – – – – – 1. With Standard Coupling Nut 12 ZPLD-▲-12-* 16 ZPLD-▲-16-* 20 ZPLD-▲-20-* C20 ZPLD-▲-C20-* 24 ZPLD-▲-24-* C24 ZPLD-▲-C24-* 28 ZPLD-▲-28-* C28 ZPLD-▲-C28-* 12 ZPLDL-▲-12-* 16 ZPLDL-▲-16-* 20 ZPLDL-▲-20-* C20 ZPLDL-▲-C20-* 24 ZPLDL-▲-24-* C24 ZPLDL-▲-C24-* 28 ZPLDL-▲-28-* C28 ZPLDL-▲-C28-* DIMENSIONS Catalog No.937 .875 to .250 1.125 2.625 1.500 to 1.250 to 2. Example: ZPLD changes to ZPED.625 to .625 to 2.125 12 14 15 – – 12 14 – 16 18 12 14 – 16 18 – – – 16 18 – – – – – 2. Types ZPLD ZPED Size Shell Cable Size Select from Table Below and Substitute Symbol No. of the contact insert selected. change third letter in Part No.437 to 2.062 to . No.750 to . Cable changes to ZPLD-10 12-* Shell Shell Shells Shells Shells 12 16 20 & C20 24 & C24 28 & C28 Cable Dia.375 2.125 to 1.375 to 1.750 1.875 . substitute the Dash No.750 to 1.875 to 1. Example: ZPLD-▲ -12-* for .500 to . below.125 .500 to 2.375 1. OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE Substitute the symbol number for the Delta in the catalog number of plug.125 to .125 to 2.750 .625 2. Shell 12 Shell 16 Shell Shells Shells 20 & C20 24 & C24 28 & C28 . 500 – – – – – – – – – – – – – – – 34 36 38 39 – 34 36 38 – 40 1.125 .437 1.500 .500 to 1. “L’ to “E’.625 02 04 06 08 10 – – 06 08 10 – – – – 10 – – – – – – – – – – 1.062 DIA.375 to 1.750 2.937 1.625 1.125 to 2. of the contact insert selected.250 1.125 12 14 15 – – 12 14 – 16 18 12 14 – 16 18 – – – 16 18 – – – – – 2. Shell 12 Shell 16 Shell Shells Shells 20 & C20 24 & C24 28 & C28 .000 to 2.625 2.500 to .375 to . C Cable Dia.375 to 2.375 1.375 .750 to 1. for Delta▲ Shell Size Cat.375 to 1. Example: ZPLM changes to ZPEM. change third letter in Part No.875 to .750 .875 .Amphenol STAR-LINE® INDUSTRIAL Straight Plug with Mechanical Clamp Nut To specify a complete plug.875 1.125 to 1.250 to .875 to 1.500 – – – – 20 22 23 – 20 22 – 24 20 22 – 24 – – – 24 2. OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE Substitute the symbol number for the Delta in the catalog number of plug.000 to 1.125 to .625 Dia. for the Asterisk (*) in the Catalog No.250 . Types ZPLM ZPEM Size Cable Select from Table Below and Substitute Symbol No.375 2.250 2. No. Safety wire holes (3) .875 to 1.250 to 2.875 – – – – – – – – – – – – 42 44 46 11 ▲ . To specify plug with environmental cover.625 to 1. With Jack Coupling Nut E 2-3/8 3 3-3/4 3-3/4 4-1/2 4-1/2 5-1/8 5-1/8 1-3/4 2-1/4 2-3/4 2-3/4 3-1/4 3-1/4 3-3/4 3-3/4 ZPLMJ-▲-12-* ZPLMJ-▲-16-* ZPLMJ-▲-20-* ZPLMJ-▲-C20-* ZPLMJ-▲-24-* ZPLMJ-▲-C24-* ZPLMJ-▲-28-* ZPLMJ-▲-C28-* 1-3/4 2-1/4 2-3/4 2-3/4 3-1/4 3-1/4 3-3/4 3-3/4 ZPLMLJ-▲-12-* ZPLMLJ-▲-16-* ZPLMLJ-▲-20-* ZPLMLJ-▲-C20-* ZPLMLJ-▲-24-* ZPLMLJ-▲-C24-* ZPLMLJ-▲-28-* ZPLMLJ-▲-C28-* B A E Reversible clamps for complete cable range D Max. With Standard Coupling Nut 12 16 20 C20 24 C24 28 C28 ZPLM-▲-12-* ZPLM-▲-16-* ZPLM-▲-20-* ZPLM-▲-C20-* ZPLM-▲-24-* ZPLM-▲-C24-* ZPLM-▲-28-* ZPLM-▲-C28-* 6-1/8 6-7/16 7 7-1/2 7-9/16 8-1/16 8-1/8 8-5/8 A DIMENSIONS WITH STANDARD CABLE ADAPTER B C D 12 16 20 C20 24 C24 28 C28 ZPLML-▲-12-* ZPLML-▲-16-* ZPLML-▲-20-* ZPLML-▲-C20-* ZPLML-▲-24-* ZPLML-▲-C24-* ZPLML-▲-28-* ZPLML-▲-C28-* 8-3/8 8-11/16 9-1/4 9-3/4 9-13/16 10-5/16 10-1/8 10-5/8 WITH LONG CABLE ADAPTER 1-13/16 8-31/32 2-3/8 2-5/16 9-9/32 3 2-13/16 9-27/32 3-3/4 2-13/16 10-11/32 3-3/4 3-5/16 10-13/32 4-1/2 3-5/16 10-29/32 4-1/2 3-13/16 10-23/32 5-1/8 3-13/16 11-7/32 5-1/8 1-13/16 2-5/16 2-13/16 2-13/16 3-5/16 3-5/16 3-13/16 3-13/16 6-23/32 7-1/32 7-19/32 8-3/32 8-5/32 8-21/32 8-23/32 9-7/32 Catalog No.062 to .625 to 2.500 to . substitute the Dash No.125 2. below.437 2.750 to 2.750 to .750 1.375 to 2. Cable changes to ZPLM-10 12-* Shell Shell Shells Shells Shells 12 16 20 & C20 24 & C24 28 & C28 Cable Dia.000 1.875 to 2.500 to 2.000 – – – – – – – – – – 26 28 30 31 – 26 28 30 – 32 26 28 30 – 32 .625 to .937 .250 to 1. Example: ZPLM-▲ -12-* for . 28-* ZPLPJ. With Jack Coupling Nut ZPLPJ. below.062 DIA. Shell Size 12 16 20 C20 24 C24 28 C28 Size Conduit 3/4 1-1/4 1-1/2 1-1/2 2 2 2-1/2 2-1/2 Catalog No. change third letter in Part No. A PLUG WITH JACK COUPLING NUT SHOULD BE USED WITH INSERTS HAVING 37 OR MORE CONTACTS. H 1-5/8 2-1/8 2-5/8 2-5/8 3-1/8 3-1/8 3-3/4 3-3/4 B G SQ. 12 Safety Wire Holes (3) . Shell Size 12 16 20 C20 24 C24 28 C28 Open Back Use with or without Potting Sleeve Catalog No. of the contact insert selected for the asterisk (*) in the catalog no. 16-* ZPLPJ. “L” to “E”. change third letter in Part No. Example: ZPLP changes to ZPEP. C28-* To specify plug with environmental cover.STAR-LINE® Straight Plug with conduit adapter (for flexible conduit fittings) To specify a complete plug. C24-* ZPLPJ. With Standard Coupling Nut ZplT-2 12-* ZplT-4 16-* ZplT-5 20-* ZplT-5 C20-* ZplT-6 24-* ZplT-6 C24-* zplT-7 28-* zplT-7 C28-* DIMENSIONS B C 1-13/16 4-27-32 2-5/16 4-31/32 2-13/16 5-3/32 2-13/16 5-19/32 3-5/16 5-7/32 3-5/16 5-23/32 3-13/16 5-11/16 3-13/16 6-3/16 A 4-1/4 4-3/8 4-1/2 5 4-5/8 5-1/8 5-3/32 5-19/32 A D NPT Thread Size Types ZPLT ZPET Catalog No. 20-* ZPLPJ. C To specify plug with environmental cover. 12-* ZPLPJ. Straight Male Plug Panel Mount To specify a complete plug. substitute the dash no. substitute the dash no. With Standard Coupling Nut ZplP-12-* ZplP-16-* ZplP-20-* ZplP-C20-* ZplP-24-* ZplP-C24-* ZplP-28-* zplP-C28-* A A 2-3/8 2-13/32 2-7/16 2-15/16 2-15/32 2-31/32 2-15/32 2-31/32 B 1-13/16 2-5/16 2-13/16 2-13/16 3-5/16 3-5/16 3-13/16 3-13/16 C DIMENSIONS C G 2-31/32 1-17/64 3 1-11/16 3-1/32 2-3/32 3-17/32 2-3/32 3-1/16 2-17/32 3-9/16 2-17/32 3-1/16 3-1/32 3-9/16 3-1/32 J Hole Dia. Example: ZPLT changes to ZPET. With Jack Coupling Nut ZPLTJ-2 12-* ZPLTJ-4 16-* ZPLTJ-5 20-* ZPLTJ-5 C20-* ZPLTJ-6 24-* ZPLTJ-6 C24-* ZPLTJ-7 28-* ZPLTJ-7 C28-* D 3/4 1-1/4 1-1/2 1-1/2 2 2 2-1/2 2-1/2 B Safety Wire Holes (3) . 24-* ZPLPJ. “L” to “E”. H SQ. of the contact insert selected for the asterisk (*) In the catalog no. below. C20-* ZPLPJ.062 Dia. A PLUG WITH JACK COUPLING NUT SHOULD BE USED WITH INSERTS HAVING 37 OR MORE CONTACTS. Types ZPLP ZPEP J 3/16 7/32 9/32 9/32 11/32 11/32 11/32 11/32 Catalog No. . 250 to 2.875 to 1.625 2. Shell 12 Shell 16 Shell Shells Shells 20 & C20 24 & C24 28 & C28 .375 to 1.437 1.375 to 1.750 to 1. below.937 1.375 to .125 2.625 to 1.500 to 1.125 to .500 – – – – – – – – – – – – – – – 34 36 38 39 – 34 36 38 – 40 1.Amphenol STAR-LINE® INDUSTRIAL Straight Plug With Basketweave Cable Grip To specify a complete plug.875 to 2.250 to . Cable changes to ZPLK-10 12-* Cable Dia. substitute the Dash No.125 12 14 15 – – 12 14 – 16 18 12 14 – 16 18 – – – 16 18 – – – – – 2. Example: ZPLK-▲ -12-* for . Example: ZPLK changes to ZPEK. A PLUG WITH JACK COUPLING NUT SHOULD BE USED WITH INSERTS HAVING 37 OR MORE CONTACTS Size Cable Select from Table Below and Substi tute Symbol No.437 2.750 2.875 to 1.625 02 04 06 08 10 – – 06 08 10 – – – – 10 – – – – – – – – – – 1. of the contact insert selected for the asterisk (*) in the catalog no.125 to 1.500 to .625 to 2.875 – – – – – – – – – – – – 42 44 46 13 .500 to . “L” to “E”.375 to 2. change third letter in Part No.625 1. With Standard Coupling Nut Zplk-▲-12-* Zplk-▲-16-* Zplk-▲-20-* Zplk-▲-C20-* Zplk-▲-24-* Zplk-▲-C24-* zplk-▲-28-* zplk-▲-C28-* DIMENSIONS WITH STANDARD CABLE ADAPTER A B C 5-3/8 1-13/16 5-31/32 5-5/8 2-5/16 6-7/32 6-1/8 2-13/16 6-23/32 6-5/8 2-13/16 7-7/32 6-5/8 3-5/16 7-7/32 7-1/8 3-5/16 7-23/32 7-1/8 3-13/16 7-23/32 7-5/8 3-13/16 8-7/32 Types ZPLK ZPEK Catalog No.937 .250 .750 1.250 to 1. With Jack Coupling Nut ZPLKJ-▲-12-* ZPLKJ-▲-16-* ZPLKJ-▲-20-* ZPLKJ-▲-C20-* ZPLKJ-▲-24-* ZPLKJ-▲-C24-* ZPLKJ-▲-28-* ZPLKJ-▲-C28-* WITH LONG CABLE ADAPTER 12 16 20 C20 24 C24 28 C28 ZplkL-▲-12-* ZplkL-▲-16-* ZplkL-▲-20-* ZplkL-▲-C20-* ZplkL-▲-24-* ZplkL-▲-C24-* zplkL-▲-28-* zplkL-▲-C28-* 7-5/8 7-7/8 8-3/8 8-7/8 8-7/8 9-3/8 9-1/8 9-5/8 1-13/16 2-5/16 2-13/16 2-13/16 3-5/16 3-5/16 3-13/16 3-13/16 8-7/32 8-15/32 8-31/32 9-15/32 9-15/32 9-31/32 9-23/32 10-7/32 A See cable grip components page for basket weave grip lengths ZPLKJ-▲-12-* ZPLKJ-▲-16-* ZPLKJ-▲-20-* ZPLKJ-▲-C20-* ZPLKJ-▲-24-* ZPLKJ-▲-C24-* ZPLKJ-▲-28-* ZPLKJ-▲-C28-* B C Safety wire holes (3) .250 1.437 to 2.062 to .250 2.750 to 2.875 .625 Dia.500 – – – – 20 22 23 – 20 22 – 24 20 22 – 24 – – – 24 2.000 1.000 – – – – – – – – – – 26 28 30 31 – 26 28 30 – 32 26 28 30 – 32 .875 to .750 to .062 DIA. for Delta ▲ Shell Size 12 16 20 C20 24 C24 28 C28 Catalog No.125 to 2.125 .500 to 2.000 to 1. OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE Substitute the symbol number for the Delta ▲ in the catalog number of plug.625 to . To specify plug with environmental cover.375 . Shell Shell Shells Shells Shells 12 16 20 & C20 24 & C24 28 & C28 Cable Dia.000 to 2.750 .500 .375 1.375 2.875 1. 437 1.750 to 2.625 to 2.000 1. Types ZRLM ZREM DIMENSIONS A C D 12 ZRLM-▲-12-* 6-1/8 6-3/4 1-3/4 16 ZRLM-▲-16-* 6-7/16 7-1/16 2-1/4 20 ZRLM-▲-20-* 7 7-5/8 2-3/4 Select C20 ZRLM-▲-C20-* 7-1/2 8-1/8 2-3/4 from 24 ZRLM-▲-24-* 7-9/16 8-3/16 3-1/4 Table Below C24 ZRLM-▲-C24-* 8-1/16 8-11/16 3-1/4 and Substi 28 ZRLM-▲-28-* 8-1/8 8-3/4 3-3/4 tute C28 ZRLM-▲-C28-* 8-5/8 9-1/4 3-3/4 Symbol No.500 – – – – – – – – – – – – – – – 34 36 38 39 – 34 36 38 – 40 1.500 to 1.625 2.750 1. cable changes to ZRLM-10 12-* Cable Dia.500 to .437 2.625 Dia. substitute the dash no. Example: ZRLM-▲-12-* for .000 to 2.375 1.125 to 2.875 1.500 to 2.750 to 1.125 2. WITH LONG CABLEADAPTER for Delta ▲ 12 ZRLML-▲-12-* 8-3/8 9 1-3/4 16 ZRLML-▲-16-* 8-11/16 9-5/16 2-1/4 20 ZRLML-▲-20-* 9-1/4 9-7/8 2-3/4 C20 ZRLML-▲-C20-* 9-3/4 10-3/8 2-3/4 24 ZRLML-▲-24-* 9-13/16 10-7/16 3-1/4 C24 ZRLML-▲-C24-* 10-5/16 10-15/16 3-1/4 28 ZRLML-▲-28-* 10-1/8 10-3/4 3-3/4 C28 ZRLML-▲-C28-* 10-5/8 11-1/4 3-3/4 E F 1-61/64 2-31/64 3-1/32 3-1/32 3-9/16 3-9/16 4-1/16 4-1/16 1-3/4 2-1/4 2-3/4 2-3/4 3-1/4 3-1/4 3-3/4 3-3/4 2-3/8 3 3-3/4 3-3/4 4-1/2 4-1/2 5-1/8 5-1/8 G 1-61/64 2-31/64 3-1/32 3-1/32 3-9/16 3-9/16 4-1/16 4-1/16 1-3/4 2-1/4 2-3/4 2-3/4 3-1/4 3-1/4 3-3/4 3-3/4 2-3/8 3 3-3/4 3-3/4 4-1/2 4-1/2 5-1/8 5-1/8 A To specify receptacle with threaded environmental cover.875 to .250 to 2.625 to 1.625 to . “L” to “E”.STAR-LINE® In-Line Receptacle With Mechanical Clamp Nut To specify a complete receptacle. Shell Shell Shells Shells Shells 12 16 20 & C20 24 & C24 28 & C28 Cable Dia.250 .000 to 1.000 – – – – – – – – – – 26 28 30 31 – 26 28 30 – 32 26 28 30 – 32 .250 1.125 to . below.750 2.625 02 04 06 08 10 – – 06 08 10 – – – – 10 – – – – – – – – – – 1.125 12 14 15 – – 12 14 – 16 18 12 14 – 16 18 – – – 16 18 – – – – – 2.250 to . Example: ZRLM changes to Zrem.875 to 1.375 to .500 .500 to . of the contact insert selected for the asterisk (*) in the catalog no.375 .375 to 1.750 .875 . OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE Substitute the symbol number for the Delta ▲ in the catalog number of plug.875 to 2.875 to 1.437 to 2.062 to .250 to 1.375 to 1.375 to 2.875 – – – – – – – – – – – – 42 44 46 14 . change third letter in Part No.125 to 1.500 – – – – 20 22 23 – 20 22 – 24 20 22 – 24 – – – 24 2.250 2.937 1.750 to . Shell 12 Shell 16 Shell Shells Shells 20 & C20 24 & C24 28 & C28 .125 . Size Cable Shell Size Cat.625 1.375 2.937 . No. 500 – – – – 20 22 23 – 20 22 – 24 20 22 – 24 – – – 24 2.C24-* 7-1/8 7-3/4 28 ZRLD-▲.125 to 2.875 to 1. cable changes to ZRLD-10 12-* Cable Dia.500 to 1.875 to 1.875 to .750 2. OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE Substitute the symbol number for the Delta ▲ in the catalog number of plug.C20-* 6-5/8 7-1/4 24 ZRLD-▲.000 to 1.500 – – – – – – – – – – – – – – – 34 36 38 39 – 34 36 38 – 40 1.125 to .750 to .750 1. No.625 to .625 1.062 to .500 to 2.000 1.250 1. below.375 1. Types ZRLD ZRED Dimensions A D E 12 ZRLD-▲.375 to 1.875 to 2.C28-* 7-5/8 8-1/4 With Long Cable Adapter 1-3/4 2-1/4 2-3/4 2-3/4 3-1/4 3-1/4 3-3/4 3-3/4 1-61/64 2-31/64 3-1/32 3-1/32 3-9/16 3-9/16 4-1/16 4-1/16 12 16 20 C20 24 C24 28 C28 1-3/4 2-1/4 2-3/4 2-3/4 3-1/4 3-1/4 3-3/4 3-3/4 1-61/64 2-31/64 3-1/32 3-1/32 3-9/16 3-9/16 4-1/16 4-1/16 ZRLDL-▲-12-* ZRLDL-▲-16-* ZRLDL-▲-20-* ZRLDL-▲-C20-* ZRLDL-▲-24-* ZRLDL-▲-C24-* ZRLDL-▲-28-* ZRLDL-▲-C28-* C 7-5/8 7-7/8 8-3/8 8-7/8 8-7/8 9-3/8 9-1/8 9-5/8 8-1/4 8-1/2 9 9-1/2 9-1/2 10 9-3/4 10-1/4 A D E Safety Wire Holes (3). of the contact insert selected for the asterisk (*) in the catalog no.28-* 7-1/8 7-3/4 C28 ZRLD-▲.250 .250 to 2.875 – – – – – – – – – – – – 42 44 46 15 .937 .500 to .250 to .375 to 2.625 to 2.062 Dia.125 12 14 15 – – 12 14 – 16 18 12 14 – 16 18 – – – 16 18 – – – – – 2.375 to .125 .375 2.375 .24-* 6-5/8 7-1/4 C24 ZRLD-▲. change third letter in Part No.125 to 1.875 1.250 2.20-* 6-1/8 6-3/4 C20 ZRLD-▲.500 .000 – – – – – – – – – – 26 28 30 31 – 26 28 30 – 32 26 28 30 – 32 .16-* 5-5/8 6-1/4 20 ZRLD-▲.500 to . Shell Shell Shells Shells Shells 12 16 20 & C20 24 & C24 28 & C28 Cable Dia.000 to 2.750 .625 2.750 to 2.437 2. for Delta ▲ Cat.625 Dia.625 to 1.625 02 04 06 08 10 – – 06 08 10 – – – – 10 – – – – – – – – – – 1.937 1. Example: ZRLD-▲-12-* for . Shell 12 Shell 16 Shell Shells Shells 20 & C20 24 & C24 28 & C28 .875 .750 to 1.375 to 1.437 1.250 to 1. “L” to “E”.437 to 2. Size Cable Shell Size Select from Table Below and Substi tute Symbol No.12-* 5-3/8 6 16 ZRLD-▲. C To specify receptacle with threaded environmental cover. substitute the dash no. Example: ZRLD changes to ZreD.125 2.Amphenol STAR-LINE® INDUSTRIAL In-Line Receptacle with standard compression nut To specify a complete receptacle. 125 to 2. C To specify receptacle with threaded environmental cover.STAR-LINE® In-Line Receptacle with Basketweave Cable Grip To specify a complete receptacle.062 Dia.000 1.C24-* 7-1/8 7-3/4 7-1/8 7-3/4 28 ZRLK-▲. Example: ZRLK-▲-12-* for .125 12 14 15 – – 12 14 – 16 18 12 14 – 16 18 – – – 16 18 – – – – – 2.125 to .500 to 1. Size Cable Shell Size Select from Table Below and Substi tute Symbol No.750 2. “L” to “E”.625 Dia.250 to .937 1.28-* C28 ZRLK-▲.875 to .875 to 2. substitute the dash no.375 1.750 . Shell Shell Shells Shells Shells 12 16 20 & C20 24 & C24 28 & C28 Cable Dia.875 – – – – – – – – – – – – 42 44 46 16 . change third letter in Part No. Shell 12 Shell 16 Shell Shells Shells 20 & C20 24 & C24 28 & C28 .500 to . of the contact insert selected for the asterisk (*) in the catalog no.000 to 1.750 to 1.750 1.062 to . Types ZRLK ZREK Dimensions D E 12 ZRLK-▲.625 to 1.875 to 1.750 to .250 2.000 – – – – – – – – – – 26 28 30 31 – 26 28 30 – 32 26 28 30 – 32 .16-* 5-5/8 6-1/4 6-1/8 6-3/4 20 ZRLK-▲. Example: ZRLK changes to ZreK.125 to 1.250 . for Delta ▲ Cat.625 to 2.437 to 2.750 to 2.250 1.375 .250 to 1.125 2.625 2.625 1.125 .375 to 1.C28-* 7-5/8 8-1/4 With Long Cable Adapter A 1-3/4 2-1/4 2-3/4 2-3/4 3-1/4 3-1/4 3-3/4 3-3/4 1-61/64 2-31/64 3-1/32 3-1/32 3-9/16 3-9/16 4-1/16 4-1/16 12 16 20 C20 24 C24 28 C28 1-3/4 2-1/4 2-3/4 2-3/4 3-1/4 3-1/4 3-3/4 3-3/4 1-61/64 2-31/64 3-1/32 3-1/32 3-9/16 3-9/16 4-1/16 4-1/16 ZRLKL-▲-12-* ZRLKL-▲-16-* ZRLKL-▲-20-* ZRLKL-▲-C20-* ZRLKL-▲-24-* ZRLKL-▲-C24-* ZRLKL-▲-28-* ZRLKL-▲-C28-* C 7-5/8 7-7/8 8-3/8 8-7/8 8-7/8 9-3/8 9-1/8 9-5/8 8-1/4 8-1/2 9 9-1/2 9-1/2 10 9-3/4 10-1/4 A See cable grip components page for basket weave grip lengths D E Safety Wire Holes (3).937 .20-* C20 ZRLK-▲.500 to .375 to 2.375 2.875 to 1.C20-* 6-5/8 7-1/4 24 ZRLK-▲.875 1.500 .625 02 04 06 08 10 – – 06 08 10 – – – – 10 – – – – – – – – – – 1.12-* 5-3/8 6 16 ZRLK-▲.500 – – – – 20 22 23 – 20 22 – 24 20 22 – 24 – – – 24 2.000 to 2.500 – – – – – – – – – – – – – – – 34 36 38 39 – 34 36 38 – 40 1.24-* 6-5/8 7-1/4 C24 ZRLK-▲.250 to 2.437 1.500 to 2. OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE Substitute the symbol number for the Delta ▲ in the catalog number of plug.437 2.375 to .875 . No. cable changes to ZRLK-10 12-* Cable Dia. below.375 to 1.625 to . To specify receptacle with threaded environmental cover. “L” to “E”. of the contact insert selected. 17 .062 Dia. change third letter in Part No.Amphenol STAR-LINE® INDUSTRIAL In-Line Receptacle with conduit adapter (for flexible conduit fittings) To specify a complete receptacle. No. for the asterisk (*) in the catalog no. Example: ZRLT changes to ZRET. Shell Size 12 16 20 C20 24 C24 28 C28 Size Conduit 3/4 1-1/4 1-1/2 1-1/2 2 2 2-1/2 2-1/2 Types ZRLT ZRET Dimensions Cat. C B NPT Thread To specify receptacle with threaded environmental cover. “L” to “E””. substitute the dash no. ZRLT-2 12-* ZRLT-4 16-* ZRLT-5 20-* ZRLT-5 C20-* ZRLT-6 24-* ZRLT-6 C24 ZRLT-7 28-* ZRLT-7 C28-* A B C D E 4-1/4 4-3/8 4-1/2 5 4-5/8 5-1/8 5-3/32 5-19/32 3/4 1-1/4 1-1/2 1-1/2 2 2 2-1/2 2-1/2 4-7/8 5 5-1/8 5-5/8 5-1/4 5-3/4 5-23-32 6-7/32 1-3/8 2-1/4 2-3/4 2-3/4 3-1/4 3-1/4 3-3/4 3-3/4 1-61/64 2-15/32 3-1/32 3-1/32 3-9/16 3-9/16 4-1/16 4-1/16 D A B NPT Thread E Safety Wire Holes (3) . below. change third letter in part no. 24-* ZRLP.C28* A 1-3/4 2-1/4 2-3/4 2-3/4 3-1/4 3-1/4 3-3/4 3-3/4 B 1-3/8 1-11/16 2-3/32 2-3/32 2-17/32 2-17/32 3-1/32 3-1/32 C* 1-1/12 2 2-1/2 2-1/2 3 3 3-1/2 3-1/2 DIMENSIONS WITH STANDARD CABLE ADAPTER E F G J K 11/64 2-15/16 2-1/8 1 1-11/32 13/64 2-15/16 2-1/8 1 1-27/32 7/32 2-15/16 2-3/16 1 2-11/32 7/32 3-7/16 2-11/16 1-1/2 2-11/32 9/32 2-15/16 2-3/16 1 2-27/32 9/32 3-7/16 2-11/16 1-1/2 2-27/32 11/32 2-15/16 2-3/16 1 3-11/32 11/32 3-7/16 2-11/16 1-1/2 3-11/32 L 2-21/64 2-21/64 2-21/64 2-53/64 2-21/64 2-53/64 2-21/64 2-53/64 N 1/4 1/4 1/4 3/4 1/4 3/4 1/4 3/4 L A Sq.** E Hole Dia.STAR-LINE® Square Flange Receptacle To specify a complete receptacle. Types ZRLP ZRCP ZREP Shell Size 12 16 20 C20 24 C24 28 C28 Open Back Use with or without Potting Sleeves Catalog No. Example: ZRLP changes to ZREP. B Sq. To specify receptacle with threaded environmental cover. To specify receptacle with spring door cover. for the asterisk (*) in the catalog no. WITH THREADED ENVIRONMENTAL COVER AND SASH CHAIN WITH HINGED SPRING COVER G N F 5/8 Max panel thickness when back mounted using jack nut plugs. of the contact insert selected. 18 .16-* ZRLP.28-* ZRLP. J 3/16 C k Modified Acme thread E hole Dia. change third letter in part number from “L” to “C”. below. 1/16" Gasket Fits front or back of flange. Drill hole in panel 1/64” larger than Dimension “K” for front mounting or dimension “C” for back mounting **Maximum panel thickness may be increased 1/8” when using Standard Coupling Nut Plugs. change third letter in part number from “L” to “E”.C24-* ZRLP. Example: ZRLP changes to ZRCP. ZRLP.20-* ZRLP. substitute the dash no.12-* ZRLP.C20-* ZRLP. . OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE Substitute the symbol number for the Delta ▲ in the catalog number of plug.875 1.437 2.375 to 1.875 – – – – – – – – – – – – 42 44 46 19 .250 to .250 to 1.875 . substitute the dash no. “L” to “E”. E Hole Dia.500 to 1.875 to 1.875 to 2. Example: ZRLPM changes to ZrePm. Size Cable Shell Size Select from Table Below and Substitute Symbol No.937 .375 1.437 1.875 to .125 to .20-* 7 ZRLPM-▲.24-* 7-9/16 ZRLPM-▲.500 – – – – 20 22 23 – 20 22 – 24 20 22 – 24 – – – 24 2.125 to 1.375 to 1.000 1.500 – – – – – – – – – – – – – – – 34 36 38 39 – 34 36 38 – 40 1.C20-* 7-1/2 ZRLPM-▲.375 to 2. H F Reversible clamps for complete cable range G Max.16-* 6-7/16 ZRLPM-▲.Amphenol STAR-LINE® INDUSTRIAL Square Flange Receptacle with Mechanical Clamp Nut Type ZRLPM ZRCPM ZREPM To specify a complete receptacle. below.375 . “L” to “C”.500 to . N To specify receptacle with spring door cover. D Sq.500 to .125 2.125 .250 1. A Drill hole in panel 1/64” larger than Dimension “H” for back mounting. Example: ZRLK-▲-12-* for .625 2.625 02 04 06 08 10 – – 06 08 10 – – – – 10 – – – – – – – – – – 1.750 2. Shell Shell Shells Shells Shells 12 16 20 & C20 24 & C24 28 & C28 Cable Dia. H 1-3/4 2-1/4 2-3/4 2-3/4 3-1/4 3-1/4 3-3/4 3-3/4 1/16" Gasket fits front or back of flange E hole Dia.28-* 8-1/8 ZRLPM-▲.750 1.500 .12-* 6-1/8 ZRLPM-▲. Example: ZRLPM changes to ZrCPm.750 to .750 . cable changes to ZREK-10 12-* Cable Dia.250 2.250 to 2.000 to 1. of the contact insert selected.062 to . change third letter in Part No.625 to 1.625 1.750 to 2.375 to .375 2.500 to 2.750 to 1.625 to 2.000 – – – – – – – – – – 26 28 30 31 – 26 28 30 – 32 26 28 30 – 32 .C24-* 8-1/16 ZRLPM-▲.250 .125 12 14 15 – – 12 14 – 16 18 12 14 – 16 18 – – – 16 18 – – – – – 2. change third letter in Part No.937 1.625 to .437 to 2.125 to 2. for Delta ▲ 12 16 20 C20 24 C24 28 C28 12 16 20 C20 24 C24 28 C28 Catalog Number A ZRLPM-▲.625 Dia. C To specify receptacle with threaded environmental cover.C28-* 8-5/8 ZRLPML-▲-12-* 8-3/8 ZRLPML-▲-16-* 8-11/16 ZRLPML-▲-20-* 9-1/4 ZRLPML-▲-C20-* 9-3/4 ZRLPML-▲-24-* 9-13/16 ZRLPML-▲-C24-* 10-5/16 ZRLPML-▲-28-* 10-1/8 ZRLPML-▲-C28-* 10-5/8 Dimensions B C D E 1-3/4 6-3/4 1-3/8 11/64 2-1/4 7-1/16 1-11/16 13/64 2-3/4 7-5/8 2-3/32 7/32 2-3/4 8-1/8 2-3/32 7/32 3-1/4 8-3/16 2-17/32 9/32 3-1/4 8-11/16 2-17/32 9/32 3-3/4 8-3/4 3-1/32 11/32 3-3/4 9-1/4 3-1/32 11/32 With Long Cable Adapter 1-3/4 9 1-3/8 11/64 2-1/4 9-5/16 1-11/16 13/64 2-3/4 9-7/8 2-3/32 7/32 2-3/4 10-3/8 2-3/32 7/32 3-1/4 10-7/16 2-17/32 9/32 3-1/4 10-15/16 2-17/32 9/32 3-3/4 10-3/4 3-1/32 11/32 3-3/4 11-1/4 3-1/32 11/32 F N 2-3/8 3 3-3/4 3-3/4 4-1/2 4-1/2 5-1/8 5-1/8 G 1-1/2 2 2-1/2 2-1/2 3 3 3-1/2 3-1/2 1/4 1/4 1/4 3/4 1/4 3/4 1/4 3/4 1-3/4 2-1/4 2-3/4 2-3/4 3-1/4 3-1/4 3-3/4 3-3/4 2-3/8 3 3-3/4 3-3/4 4-1/2 4-1/2 5-1/8 5-1/8 1-1/2 2 2-1/2 2-1/2 3 3 3-1/2 3-1/2 1/4 1/4 1/4 3/4 1/4 3/4 1/4 3/4 B Sq.000 to 2.875 to 1. for the asterisk (*) in the catalog no. Shell 12 Shell 16 Shell Shells Shells 20 & C20 24 & C24 28 & C28 . below.625 02 04 06 08 10 – – 06 08 10 – – – – 10 – – – – – – – – – – 1.000 – – – – – – – – – – 26 28 30 31 – 26 28 30 – 32 26 28 30 – 32 .750 to .250 2.C28-* ZRLPKL-▲-12-* ZRLPKL-▲-16-* ZRLPKL-▲-20-* ZRLPKL-▲-C20-* ZRLPKL-▲-24-* ZRLPKL-▲-C24-* ZRLPKL-▲-28-* ZRLPKL-▲-C28-* 5-3/8 5-5/8 6-1/8 6-5/8 6-5/8 7-1/8 7-1/8 7-5/8 7-5/8 7-7/8 8-3/8 8-7/8 8-7/8 9-3/8 9-1/8 9-5/8 B C D 1-3/4 6 1-3/8 2-1/4 6-1/4 1-11/16 2-3/4 6-3/4 2-3/32 2-3/4 7-1/4 2-3/32 3-1/4 7-1/4 2-17/32 3-1/4 7-3/4 2-17/32 3-3/4 7-3/4 3-1/32 3-3/4 8-1/4 3-1/32 With Long CableAdapter 1-3/4 8-1/4 1-3/8 2-1/4 8-1/2 1-11/16 2-3/4 9 2-3/32 2-3/4 9-1/2 2-3/32 3-1/4 9-1/2 2-17/32 3-1/4 10 2-17/32 3-3/4 9-3/4 3-1/32 3-3/4 10-1/4 3-1/32 E F G 11/64 13/64 7/32 7/32 9/32 9/3 11/32 11/32 1-1/2 2 2-1/2 2-1/2 3 3 3-1/2 3-1/2 1/4 1/4 1/4 3/4 1/4 3/4 1/4 3/4 11/64 13/64 7/32 7/32 9/32 9/32 11/32 11/32 1-1/2 2 2-1/2 2-1/2 3 3 3-1/2 3-1/2 1/4 1/4 1/4 3/4 1/4 3/4 1/4 1/4 A Drill hole in panel 1/64” larger than Dimension “H” for back mounting.C24-* ZRLPK-▲. cable changes to ZREK-10 12-* Cable Dia.375 2. “L” to “E”. change third letter in Part No.375 1.625 Dia.625 to 2.625 to 1.937 1. of the contact insert selected for the asterisk (*) in the catalog no.375 to 1.. ZREPK Dimensions Size Cable Shell Size Catalog Number A Select from Table Below and Substi tute Symbol No.750 .500 . Example: ZRLK-▲-12-* for . F C E Hole Dia.875 1.250 to 2.125 . change third letter in Part No.375 to 1.625 to .437 1.500 to 1.12-* ZRLPK-▲. G To specify receptacle with spring door cover.250 to .062 to .875 – – – – – – – – – – – – 42 44 46 20 .750 to 2.625 2.875 to 1.125 to 2.750 2. ZRCPK.500 to .500 to 2. To specify receptacle with threaded environmental cover.000 to 2.875 to 1.250 .500 to .375 to .500 – – – – 20 22 23 – 20 22 – 24 20 22 – 24 – – – 24 2.250 to 1.125 to 1.750 to 1.875 to . substitute the dash no. “L” to “C”. Shell Shell Shells Shells Shells 12 16 20 & C20 24 & C24 28 & C28 Cable Dia.250 1.375 . Shell 12 Shell 16 Shell Shells Shells 20 & C20 24 & C24 28 & C28 .STAR-LINE® Square Flange Receptacle with Basketweave Cable Grip To specify a complete receptacle.625 1.875 . Example: ZRLPK changes to ZrePR.437 2.C20-* ZRLPK-▲.125 to .375 to 2.750 1.875 to 2.437 to 2.000 1.000 to 1.24-* ZRLPK-▲.20-* ZRLPK-▲.937 .16-* ZRLPK-▲. OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE Substitute the symbol number for the Delta ▲ in the catalog number of plug. for Delta ▲ 12 16 20 C20 24 C24 28 C28 12 16 20 C20 24 C24 28 C28 ZRLPK-▲.28-* ZRLPK-▲.500 – – – – – – – – – – – – – – – 34 36 38 39 – 34 36 38 – 40 1.125 2. Example: ZRLPM changes to ZrCPR.125 12 14 15 – – 12 14 – 16 18 12 14 – 16 18 – – – 16 18 – – – – – 2. ZRLPK. for the asterisk (*) in the catalog no.C28 E 6-3/4 HUB SIZE 5/8 F CD 9-1/2 7 5-3/8 8 G D C B A H 5/8 8 H WITH HINGED SPRING COVER WITH THREADED ENVIRONMENTAL COVER AND SASH CHAIN To specify receptacle with spring door cover. ZRLBB. SHELL SIZES 12 . Example: ZRLBB changes to ZREBB 21 .Amphenol STAR-LINE® INDUSTRIAL Receptacle Mounted to Junction Box with angle adapter To specify a complete receptacle. No. change third letter in part number from “L” to “E”.20 . below. change third letter in part number from “L” to “C”.16 .2 12-* ZRLBB-3 12-* ZRLBB-3 16-* ZRLBB-4 16-* ZRLBB-5 16-* ZRLBB-4 20-* ZRLBB-5 20-* ZRLBB-6 20-* ZRLBB-4 C20-* ZRLBB-5 C20-* ZRLBB-6 C20-* ZRLBB-7 24-* ZRLBB-8 24-* ZRLBB-7 C24-* ZRLBB-8 C24-* ZRLBB-7 28-* ZRLBB-8 28-* ZRLBB-7 C28-* ZRLBB-8 C28-* A B 5-1/4 4-5/8 5-1/4 4-5/8 5-1/4 4-5/8 5-1/4 4-5/8 5-1/4 4-5/8 6 5-1/4 6 5-1/4 6 5-1/4 6 5-1/4 6 5-1/4 6 5-1/4 See Drawing Below Dimensions C D 4-3/16 3-9/16 4-3/16 3-9/16 4-3/16 3-9/16 4-3/16 3-9/16 4-3/16 3-9/16 4-1/2 3-7/8 4-1/2 3-7/8 4-1/2 3-7/8 4-1/2 3-7/8 4-1/2 3-7/8 4-1/2 3-7/8 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 Types ZRLBB ZRCBB ZREBB E 2-3/8 2-3/8 2-3/8 2-5/8 2-5/8 3-3/4 3-3/4 3-3/4 3-3/4 3-3/4 3-3/4 3-3/4 4-1/2 3-3/4 4-1/2 3-3/4 4-1/2 3-3/4 4-1/2 F 2-13/16 2-13/16 2-15/16 2-15/16 2-15/16 3-39/64 3-39/64 3-39/64 3-39/64 3-39/64 3-39/64 3-33/64 3-33/64 3-33/64 3-33-64 3-1/2 3-1/2 3-1/2 3-1/2 G 2-7/16 2-7/16 2-17/32 2-17/32 2-17/32 3 3 3 3-3/8 3-3/8 3-3/8 2-19/64 2-19/64 2-21-32 2-21-32 2-7/64 2-7/64 2-15/32 2-15/32 H 9/32 9/32 9/32 9/32 9/32 9/32 9/32 9/32 9/32 9/32 9/32 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 † Other hub sizes are available.C24 . substitute the dash no. Example: ZRLBB changes to ZRCBB To specify receptacle with threaded environmental cover. of the contact insert selected.28 . Shell Size 12 16 20 C20 24 C24 28 C28 Hub Size† 3/4 1 1 1-1/4 1-1/2 1-1/4 1-1/2 2 1-1/4 1-1/2 2 2-1/2 3 2-1/2 3 2-1/2 3 2-1/2 3 Cat.C20 HUB SIZE A B SHELL SIZES 24 . Consult Amphenol Industrial Operations. To specify receptacle with threaded environmental cover. below. 22 . change third letter in part number from “L” to “E”.C20 HUB SIZE A B E SHELL SIZES 24 .C28 5/8 F CD D C B A H 6-3/4 HUB SIZE 9-1/2 5-3/8 7 8 G 5/8 WITH HINGED SPRING COVER 8 H WITH THREADED ENVIRONMENTAL COVER AND SASH CHAIN To specify receptacle with spring door cover. Consult Amphenol Industrial Operations. of the contact insert selected.28 . Example: ZRLA changes to ZREA. Example: ZRLA changes to ZRCA.16 . Shell Size 12 16 20 C20 24 C24 28 C28 Hub Size† 3/4 1 1 1-1/4 1-1/2 1-1/4 1-1/2 2 1-1/4 1-1/2 2 2-1/2 3 2-1/2 3 2-1/2 3 2-1/2 3 Cat. substitute the dash no.20 . No.C24 .STAR-LINE® Receptacle Mounted to Junction Box with straight adapter To specify a complete receptacle.2 12-* ZRLA-3 12-* ZRLA-3 16-* ZRLA-4 16-* ZRLA-5 16-* ZRLA-4 20-* ZRLA-5 20-* ZRLA-6-20-* ZRLA-4 C20-* ZRLA-5 C20-* ZRLA-6 C20-* ZRLA-7 24-* ZRLA-8 24-* ZRLA-7 C24-* ZRLA-8 C24-* ZRLA-7 28-* ZRLA-8 28-* ZRLA-7 C28-* ZRLA-8 C28-* A B 5-1/4 4-5/8 5-1/4 4-5/8 5-1/4 4-5/8 5-1/4 4-5/8 5-1/4 4-5/8 6 5-1/4 6 5-1/4 6 5-1/4 6 5-1/4 6 5-1/4 6 5-1/4 See Drawing Below Dimensions C D 4-3/16 3-9/16 4-3/16 3-9/16 4-3/16 3-9/16 4-3/16 3-9/16 4-3/16 3-9/16 4-1/2 3-7/8 4-1/2 3-7/8 4-1/2 3-7/8 4-1/2 3-7/8 4-1/2 3-7/8 4-1/2 3-7/8 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 Types ZRLA ZRCA ZREA E 2-3/8 2-3/8 2-3/8 2-5/8 2-5/8 3-3/4 3-3/4 3-3/4 3-3/4 3-3/4 3-3/4 3-3/4 4-1/2 3-3/4 4-1/2 3-3/4 4-1/2 3-3/4 4-1/2 F 1-27/32 1-27/32 1-27/32 1-27/32 1-27/32 3-1/16 3-1/16 3-1/16 2-9/16 2-9/16 2-9/16 2-11/32 2-11/32 2-27/32 3-33-64 2-27/32 2-9/32 2-25/32 2-25/32 G 1 1 1 1 1 1-7/32 1-7/32 1-7/32 1-7/32 1-7/32 1-7/32 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 H 9/32 9/32 9/32 9/32 9/32 9/32 9/32 9/32 9/32 9/32 9/32 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 † Other hub sizes are available. ZRLA. SHELL SIZES 12 . for the asterisk (*) in the catalog no. change third letter in part number from “L” to “C”. Amphenol STAR-LINE EX® Amphenol® Star-Line EX® Product Instructions Sections Contents: • Hazardous Location Page • Part Number Guide • EX Gland Code Guide • EX-13 Plug • EX-15 Inline Receptacle • EX-17 Panel Mount Receptacle • Familiarization & Assembly Information • Assembly & Termination • Mixing Instructions • Potting Instructions 23 INDUSTRIAL . nR 60079-15 Zone 2 3 Rooms (draft) p 60079-13 Zone 1 2 Optical Radiation op. nC.STAR-LINE EX® Star-Line EX® Hazardous Certification Information Hazardous Area Equipment Mark Markings for IEC/EN (ATEX) IEC/ATEX (76/117/EEC) Explosion protection Protection method Gas Group Temperature Class Equipment Protection Level Ex d IIC T6 Gb European (EU) ATEX Directive (94/9/EC) CE marking Ingress Protection (IP) Ratings First Number Second Number rotection against solid bodies Protection against Liquids P 0 No Protection 0 No Protection 1 Objects greater than 50mm 1 Vertically dripping water 2 Objects greater than 12mm 2 75 to 90 dripping water 3 Objects greater than 2. 22 maD mbD 61241-18 61241-18 Zone 20 Zone 21 Increased Safety e e 60079-7 60079-7 Zone 1 Encapsulation ma mb 60079-18 60079-18 Zone 0 Zone 1 Oil Immersion o 60079-6 Zone 1 2 Powder Filled q 60079-5 Zone 1 2 Non Incendive nA. 20. 60079-28 Zone 0 General Requirements 60079-0 Class. EU (Europe) Surface USA (NEC 505) Temperature Canada * * 450 C (842 F) T1 300 C (572 F) T2 200 C (392 F) T3 135 C (275 F) T4 100 C (212 F) T5 85 C (185 F) T6 * * Intrinsic Safety ia ib ic 60079-11 60079-11 60079-11 Zone 0 Zone 1 Zone 2 Flameproof d d 60079-1 Zone 1 Enclosure Enclosure Purge & Pressurization px py pz 60079-2 60079-2 60079-2 Note: Star-Line Ex products certification denoted with a *.. nL. of Hazardous Areas 60079-1 Electrical Installations 60079-14 Inspection & Maintenance 60079-17 24 22 1 2 1 61241-0 . Dust 0518 II 2 GD 4 Objects greater than 1mm 4 Splashed water * 5 Dust-protected 5 Water jets 6 Dust-tight 6 Dust-tight 6 Heavy Seas 7 Temporary immersion * 8 Indefinite immersion HazLoc Hand Chart Temperature Ratings Protection Method IEC/EN (ATEX) ATEX Ex Code Gas Ex Code Dust Category UEC..5mm 3 Sprayed water ID# of Notified Body for the QA System EU Explosive Atmosphere symbol Above ground Category Gas.22 22 1 2 3 2 2 Zone 1 Zone 1 Zone2 Pressurized ® iaD ibD 2 2 3 pD 612441-4 Zone 21. * * * * 61241-11 61241-11 Zone 20 Zone 21 tD tD 61241-1 61241-1 Zone Zone20.21 21. D. 20ea #12awg/4mm2 female contacts. please consult the Amphenol Industrial website... www. 16. For Amphenol Star-Line product insert de-rating information per the National Electric Code.amphenol-industrial.. 24.D. C28) 13 for Male Plug / 15 for Female Inline/ 17 for Female Panel Mount 18 for Panel Mount Circular Flange 19 for Thru Bulkhead-Dual Mate Receptacle P N -01 -BS Optional Alternate Key Positions Contact Gender P for Male Pin / S for Female Socket A376 Callout to designate T5 temperature rating -20o C to 55o C EX-13-3-C-20-332PN Male Plug with EEX gland for a cable with 0. 25 . 28. C24. EX-17-3-C-16-22SR-BS Female Panel Mount with cable adapter with and EEX gland for an armored and sheathed cable.1mm O. 20ea #12awg/4mm2 male contacts.com.25”/31. (see chart below) Blank Aluminum -BS or -BSR S = Stainless Steel Insert (see cable type B = Brass Configuration in charts on next page) EX S Product Series Prefix Example: 13 3 Hardware Style (see pgs. EX-15-4-1620-332SN Female Inline with basket weave grip for a cable with 0.95” 24. C20. 20.1mm O.Amphenol STAR-LINE EX® INDUSTRIAL Code Logic Star-Line EX Termination Method “##” code for grommets N for crimp contact / used w/ type “2” or “4” R for pressure / hardware styles(See page 67)/ Letter code designation for Blank for solder Cable Type EEx d gland sizes Omit if unarmored. 20ea #12awg/4mm2 female contacts.D.95” 24.75mm O. EX-17-1-20-332SN Female Panel Mount. 4ea #4awg/25mm2 male contacts. EX-13-3-C-16-22PR-BS Male Plug with EEX gland for an armored cable with 1. 25-28) C 20 332 Connector Shell Size (12. Chart is located under literature tab. 0064X The Starline product family carries all of the industry standard approvals ranging from ATEX and IECEx to UL and CSA. No. No. РОСС MX.: IECEx SIR 10. File Number: E184393 CSA Listed Member: International Association of Drilling Contractors 26 . AEx North American Hazloc Listing Consult Factory for Listing No GOST-R Cert.0147X U ®L Starline EX offers a full range of hardware styles including the use of EX rated cable glands.АИ96.STAR-LINE EX® PRODUCT CERTIFICATIONS Certificate Number: SIRA 03ATEX1101X Cert.В00012 (TUV) Brasil Cert. TUV 11. mechanical clamps and gland nuts. No. 4) 2.5) 1.1) 1.2) F 2.4) .2835 (7. Consult Amphenol Industrial Operations for further information.0) 2.051 (52.6) 1.110 (28.2) D 1.835 (72.6) .5315 (13.839 (46.4) .287 (58.3) 1.0) 2.157 (54.299 (33.3) .0) 3.7874 (20.5) 2.3) A2 .8) 1.4) 1.972 (50.5) C2 .4) .8307 (21.618 (66.205 (56.3701 (9.051 (52.1) 1.547 (39.1) 2.0) .370 (60.106 (28.1) 1.4) G 2.7) 2.031 (77.2) 1.1) 2.094 (53.3307 (8.839 (46.035 (26.4055 (10.299 (58.2) .268 (32.551 (64.3780 (9.453 (62.126 (28.4) .6) B .441 (62.5) A .5) .0) .543 (39.8) E2 1.1) 1.2638 (6.4) .0) 2.890 (73.6299 (16.7) 2.5315 (13.3) 1.736 (44.4921 (12.551 (39.0) 2.051 (26.8) 2. Amphenol Cable Glands and Cord Grips.449 (62.409 (61.4528 (11.201 (30.839 (46.7677 (19.5) .1) 1.8) .9055 (23.2) .Amphenol STAR-LINE EX® INDUSTRIAL EEx d Cable Types EEx d Cable Gland Size Code Unarmored Cable No deviation if Unarmored Min Max Min UA rmored & Sheathed A Cable -BS Standard Max Min Max rmored & Sheathed A with reduced bore -BSR OD-Reduced Min Max A1 .7874 (20.2) 2.0) 2.0) 2.504 (38.799 (45.5) E 1.8) 2.0) .1) 2.0) 2.5) 1.5) .677 (68.071 (78.307 (33.6) 1.0) 1.6614 (16.4606 (11.677 (68.1) .2) .0) F2 2.035 (26.0) – Star-Line EX Plug with EX Gland Amphenol offers an extensive line of explosion proof and general duty cable glands.2) 1.870 (47.205 (56.0) 1.370 (34.7) 1.736 (44.799 (71.3543 (9.909 (48.0) 1.303 (33.7) .969 (50.3307 (8.343 (59.4) D2 1.2) 1.0) 1.7992 (20.339 (34.6929 (17.0) .2) 1.1) 3.5) .5315 (13.0) .843 (72.2) 1.2) 1.5512 (14.7) 1.3701 (9.059 (52.7) 2.0) .3) 2.1339 (3. .9) C .8) 2.9134 (23.2) 1.0) 2.2) 2.0) 2.1575 (4.0) .5) .618 (41.4606 (11.669 (42.2) 1.283 (58. 27 Cables can be designed with a custom overmold to any Amphenol cylindrical connector for any industrial application.118 (53.7) .504 (38.9055 (23.268 (32.5) 1.425 (36. Consult Amphenol Industrial Operations and ask for new catalog 12-055.7) .1) 1.835 (72.598 (40.5512 (14.307 (84.591 (65.7677 (19.4) .0) .2835 (7.6102 (15.0) 3.3) 2.0) .677 (68.441 (62.4724 (12.079 (27.2) 2.9409 (23.3) 1.5) 2. Plug with mechanical clamp (POTTING REQUIRED) Dimension A* Shell 12 7-7/16 (189) 16 9-1/2 (241) 20 9-9/16 (243) 24 9-5/8 (245) 28 9-11/16 (246) EX-13-2 Style B* C 3-9/16 (91) 2-1/8 (54) 3-9/16 (91) 2-5/8 (67) 3-9/16 (91) 3-1/8 (79) 3-9/16 (91) 3-5/8 (92) 3-9/16 (91) 4-1/8 (105) D E F 2 (51) 2-1/16 (52) 2-1/8 (54) 2-3/16 (56) 2 1/4 (57) 15/16 (24) 1-7/16 (37) 1-15/16 (49) 2-7/16 (62) 2-7/8 (73) 2-3/8 (60) 3 (76) 3-3/4 (95) 4-1/2 (114) 5-1/8 (130) A B D C (MAX) (MAX) E F Plug with EEx d Gland (POTTING IS NOT REQUIRED) EX-13-3 Style Note: ‘D’ Dimension varies according to cable gland. add 1/2” to both dimensions “A” & “B”. Detailed cable dimensions and type required. Gland is included with the connector. Dimension Shell 12 16 20 24 28 A* 6-1/16 (154) 8-1/16 (205) 8-1/16 (205) 8-1/16 (205) 8-1/16 (205) B* 3-9/16 (91) 3-9/16 (91) 3-9/16 (91) 3-9/16 (91) 3-9/16 (91) C 2-1/8 (54) 2-5/8 (67) 3-1/8 (79) 3-5/8 (92) 4-1/8 (105) Gland Thread M25 M40 M50 M63 M75 D A (NOM) B C (MAX) Plug with Basketweave Cable Grip Dimension Shell 12 16 20 24 28 (POTTING REQUIRED) EX-13-4 Style A* B* C D E F G 6-1/16 (154) 8-1/16 (205) 8-1/16 (205) 8-1/16 (205) 8-1/16 (205) 3-9/16 (91) 3-9/16 (91) 3-9/16 (91) 3-9/16 (91) 3-9/16 (91) 2-1/8 (54) 2-5/8 (67) 3-1/8 (79) 3-5/8 (92) 4-1/8 (105) 1-1/4 (32) 1-1/4 (32) 1-1/4 (32) 1-1/4 (32) 1-1/4 (32) 15/16 (24) 1-7/16 (37) 1-15/16 (49) 2-7/16 (62) 2-7/8 (73) 1-9/32 (33) 1-25/32 (45) 2-9/32 (58) 2-25/32 (71) 3-9/32 (83) 8 (203) 10-1/2 (267) 14-1/2 (368) 17-1/2 (445) 19 (483) A G (MAX) D B C (MAX) E (MAX) 28 F (MAX) .STAR-LINE EX® Hardware *Notes: For “C” length inserts. In-line Receptacle with Mechanical Clamp Dimension Shell 12 16 20 24 28 (POTTING REQUIRED) EX-15-2 Style A* B* C D E F 7 (178) 9-1/16 (230) 9-1/8 (232) 9-3/16 (233) 9-1/4 (235) 1-7/16 (37) 1-7/16 (37) 1-7/16 (37) 1-7/16 (37) 1-7/16 (37) 1-1/2 (38) 2 (51) 2-1/2 (64) 3 (76) 3-1/2 (89) 2 (51) 2-1/16 (52) 2-1/8 (54) 2-3/16 (56) 2-1/4 (57) 15/16 (24) 1-7/16 (37) 1-15/16 (49) 2-7/16 (62) 2-7/8 (73) 2-3/8 (60) 3 (76) 3-3/4 (95) 4-1/2 (114) 5-1/8 (130) A B F (MAX) D C In-line Receptacle with EEx d Gland (POTTING IS NOT REQUIRED) Note: ‘D’ Dimension varies according to cable gland. Dimension Shell 12 16 20 24 28 A* 5-5/8 (143) 7-5/8 (194) 7-5/8 (194) 7-5/8 (194) 7-5/8 (194) B* 1-7/16 (37) 1-7/16 (37) 1-7/16 (37) 1-7/16 (37) 1-7/16 (37) E (MAX) EX-15-3 Style C Gland Thread 1-1/2 (38) M25 2 (51) M40 2-1/2 (64) M50 3 (76) M63 3-1/2 (89) M75 A B D C In-line Receptacle with Basketweave Cable Grip Dimension Shell 12 16 20 24 28 A* B* 6-1/4 (159) 8-1/4 (210) 8-1/4 (210) 8-1/4 (210) 8-1/4 (210) 1-7/16 (37) 1-7/16 (37) 1-7/16 (37) 1-7/16 (37) 1-7/16 (37) C 1-1/2 (38) 2 (51) 2-1/2 (64) 3 (76) 3-1/2 (89) (POTTING REQUIRED) EX-15-4 Style D E F G 1-1/4 (32) 1-1/4 (32) 1-1/4 (32) 1-1/4 (32) 1-1/4 (32) 15/16 (24) 1-7/16 (37) 1-15/16 (49) 2-7/16 (62) 2-7/8 (73) 1-9/32 (33) 1-25/32 (45) 2-9/32 (58) 2-25/32 (71) 3-9/32 (83) 8 (203) 10-1/2 (267) 14-1/2 (368) 17-1/2 (445) 19 (483) A B D G (MAX) F (MAX) E C 29 (MAX) . Detailed cable dimensions and type required.Amphenol STAR-LINE EX® *Notes: INDUSTRIAL For “C” length inserts. Gland is included with the connector. add 1/2” to both dimensions “A” & “B”. Gland is included with the connector.047 (52) 2.765 1.835 (72) 3.STAR-LINE EX® *Notes: For “C” length inserts. add 1/2” to both dimensions “A” & “B”. Panel Mount Receptacle Dimension Shell 12 16 20 24 28 (POTTING REQUIRED) EX-17-1 A* B* C 4 7/16 4 7/16 4 7/16 4 7/16 4 7/16 1. Dimension Shell 12 16 20 24 28 A* B* C Gland Thread 5-5/8 (143) 7-7/8 (194) 7-7/8 (194) 7-7/8 (194) 7-7/8 (194) 1-7/16 (37) 1-7/16 (37) 1-7/16 (37) 1-7/16 (37) 1-7/16 (37) 1-1/2 (38) 2 (51) 1-/12 (64) 3 (76) 3-1/2 (89) M25 M40 M50 M63 M75 EX-17-3 Style A B D C Fixed In-Line Receptacle with Basketweave Cable Grip (POTTING REQUIRED) EX-17-4 Style Dimension Shell 12 16 20 24 28 A* B* C D E F G 6-1/4 (159) 8-1/4 (210) 8-1/4 (210) 8-1/4 (210) 8-1/4 (210) 1-7/16 (27) 1-7/16 (27) 1-7/16 (27) 1-7/16 (27) 1-7/16 (27) 1-1/2 (38) 2 (51) 2-1/2 (64) 3 (76) 3-1/2 (89) 1-1/4 (32) 1-1/4 (32) 1-1/4 (32) 1-1/4 (32) 1-1/4 (32) 15/16 (24) 1-7/16 (37) 1-15/16 (49) 2-7/16 (62) 2-7/8 (73) 1-9/32 (33) 1-25/32 (45) 2-9/32 (58) 2-25/32 (71) 3-9/32 (83) 8 (203) 10-1/2 (267) 14-1/2 (368) 17-1/2 (445) 19 (483) A B D G (MAX) F (MAX) E 30 C (MAX) .654 (42) 2.765 1.441 (62) 2.765 1. Detailed cable dimensions and type required.228 (82) F 2-1/4 (57) 2-5/8 (67) 3 (76) 3-1/2 (89) 4 (102) M40 M50 M63 M75 M90 A B #10 (M5) F (THREAD) C D Square 23/32 (MIN. FULL THREAD) E Square Fixed In-Line Receptacle with Mechanical Clamp Dimension Shell 12 16 20 24 28 (POTTING REQUIRED) EX-17-2 Style A* B* C D E F 7 (178) 9-1/16 (230) 9-1/8 (229) 9-3/16 (233) 9-1/4 (235) 1-7/16 (27) 1-7/16 (27) 1-7/16 (27) 1-7/16 (27) 1-7/16 (27) 1-1/2 (38) 2 (51) 2-1/2 (64) 3 (76) 3-1/2 (89) 2 (51) 2-1/16 (52) 2-1/8 (54) 2-3/16 (56) 2-1/4 (57) 5/16 (24) 1-7/16 (37) 1-15/16 (49) 2-7/16 (62) 2-7/8 (73) 2-3/8 (60) 3 (76) 3-3/4 (95) 4-1/2 (114) 5-1/8 (130) A B F (MAX) D C E (MAX) Fixed In-Line Receptacle with EEx d Gland (POTTING IS NOT REQUIRED) Note: ‘D’ Dimension varies according to cable gland.765 1.765 1-1/2 (38) 2 (51) 2-1/2 (64) 3 (76) 3-1/2 (89) Style D E 1. Termination Style (h) N .Circular Bulkhead Mount Receptacle. Cable Adapter style (c) 1– 2– 3– 4– Grommet ID (d) See catalog for available sizes and codes Shell Size (e) 12. The plug and receptacle shells together form an in-line connector. 24. C24.(c) .(b) .Flange Mount Receptacle.(k) Connector series type designation EX Shell material (a) Aluminium (default. 18 . C28 Contact Insulation (f) See catalog for configurations Contact Gender (g) P . 28.Pin. This variety of bulkhead mount connector. pin configuration and rating are reflected in the individual type designations.(d). and pin or sleeve contacts in either the plug or receptacle bodies. The range is comprised of seven body (forms) sizes. Part Number Code Logic: EX(a) .(e) . 20. Additionally. omit code) B-Brass S-Stainless steel Shell configuration (b) 13. w/ accompanying blanking cap. C20.Pressure Insert Rotation (j) Normal (default.Socket 31 . 16. w/ cap. as described within this document. must be internally potted. w/ accompanying blanking cap 15.Crimp. the receptacle connector is available in a bulkhead mounted version that contains an externally threaded flamepath for mounting to certified EX enclosures with suitable internal mating thread.Inline Receptacle. alternative keying options.Amphenol STAR-LINE EX® INDUSTRIAL Description of equipment The Star-line EX series of connectors is comprised of metallic bodied plug and receptacle shells. Internally the main bodies each contain an insulator insert fitted with solder or pressure type contacts of either a pin or socket variety. R . Design Option are described below and include. requires potting) Mechanical Clamp (requires potting) Threaded for use with EX certified Gland Basketweave Grip (requires potting) S . Externally the main bodies are fitted with suitably certified cable glands. omit code) For alternates. 17 . refer to catalog Planned Additions (k) Certified Variations Bulkhead Mount (w/ potting adapter. When connected together they form a spigotted flamepath and are mechanically interlocked by means of a threaded nut retained by a grub screw.Inline Plug. each with a number of pin/socket size combinations between 1 and 143 contacts. to form in䯉line cable connections. The connector shell size.(f)(g)(h)(j) . w/ accompanying blanking cap. damaged. Cut cable jackets and sheathing squarely and to correct length. 32 . Use only the proper insertion tools and be sure that they are aligned axially when pushing contact into their fully seated position. 4. Seat all contacts properly so that they will not be damaged or become disengaged during connector mating operations 10. 6. Following the removal of sufficient amount of outer jacket (see chart on page 34) ample amount of the armor can be clipped away. Never try to straighten bent contacts. All conductors should be fit into contact wire wells correctly. there are two important reasons for this preliminary step: To identify the various component parts. 11. Some cables that will be used will have a ‘basket weave’ type of armor under the outer jacket (sheath) and over the inner jacket. The insulation should be cut progressively longer as they extend out from the center of the cable or harness to assure sufficient length. Besides the matter of instruction on correct procedures. using only wire strippers that have been approved for the operation. Assembly workmanship is a significant factor in terminating the quality of multiple contact connectors. 17. 9. Each assembly operator should be his own inspector. When connectors having the same configuration are to be mounted close together. and to check for any missing parts. This point is particularly important when both power and control types of contacts are used in the same connector. but not all. 15. 3. 14. After all terminated contacts are inserted in their respective cavities and inspected (detailed on page 34). creating an intimate bond to the armor. be sure to remove the cable gland or cable adapter first before extracting the contact and reinserting it. 7. 5. When inserts have more cavities than conductors. A practice layout should be done so that the assembler can oversee what the finished will look like when finished. Read manufacturer’s assembly instructions before actually starting to assemble connectors. 19. or defective tools should be reported immediately to foreman and supervisors. 8. Use only correctly sized and ingress protected certified glands or sealing grommets to assure resistance to moisture and other contaminants. Exd glands are intended for sealing purposes and should not be used as a cable grip. If one of the connector poles is a ground wire. (detailed on page 37). Always inspect all aspects of connector assembly operations before putting connectors into actual operation. short in length. Make certain that all contacts are the correct size before attempting to assemble in insert cavities. the cable adapter or insert clamp nut should be tightened with a wrench. Follow chart on page 34 covering maximum cable stripping lengths for effective cable gland or grommet sealing. Be sure that ground contacts (when applicable) are correctly located. Worn. use adequate support to prevent damage to the internal wires. In preparing the individual wires in cables and harnesses for assembly. make sure that it is grounded properly before the connector actually is engaged. be woven into the remaining armor weave and either soldered or covered with mastic impregnated heat shrink. it is beneficial to ground the armor via a spare contact within the connector. 20. Straightening cannot be done properly and the plating on contacts very likely will be marred. If for any reason terminated conductors have to be removed from an insert because of an assembly error or change in circuitry. Assembly operators should be indoctrinated with this attitude and made to understand the importance of always guarding quality. 2. Make certain that wire strands are fully bottomed in contact-wells by checking through inspection hole provided (Detailed on page 34). 16. When handling cables. Since many regulatory entities require that the armor be grounded at least at the source end. 13. This will result in a high resistance connection and will expose the base material to possible corrosion. 12. 18. Crimping and terminating of conductors to contacts must be done carefully. At the opposite end of the short piece of wire a contact should be crimped and inserted into the insert. make allowances in length for reaching the outermost circle of contact cavities in the conductors. Quality cannot be “inspected” into connectors.STAR-LINE EX® Star-Line EX® Familiarization & Assembly Information 1. Use only the proper crimping tools that have been set or calibrated with precision gages. plug unused cavities with furnished contacts. different or alternate keying arrangements should be used to prevent mismatching and possible damage to the electrical system. An adequate amount should remain in order that a small cross-section conductor. it must be “built-in” during each and every assembly operation. Facility Code 0518 II 2 GD d IIC T6 Gb (Inline Plugs and Receptacles) tb IIIC T80°C Db IP68 (Inline Plugs and Receptacles) de IIC T6 Gb (Panel mount receptacle filled w/ cement) tb IIIC T80°C Db IP68 (Panel mount receptacle filled w/ cement) -20ºC Tamb +40°C IP68-8 Marking for inline connectors. In an ‘in-line’ configuration. 444-1111mcm (150mm-500mm). Absence of the cover voids the Ex certification. The specifier/user should favor the use of cables constructed with flexible conductors (IEC class 5 or higher/ICEA type H or higher) as well as a flexible armor type (basket weave) if required. or multiconductor Replacement covers and ‘NYLOK’ set screws are available on power or control cables. Single conductor Cables Periodically single conductor cables will be required in an armored and sheathed construction. and inserted into the connector insert. Max amp. Amphenol Sidney NY 13838 USA Marking for all connectors used in standard (+40°C max. is required that the covers be installed and the set screws on The above procedure does not apply to single conductor cathe covers be fully driven into the body of the connector.) ambient: Star-Line. Since there is no armor grounding contact path provided within the connector assembly. Periodic inspection of this grounding arrangement should be implemented. Protective tapes or heat or cold shrink (3M PST) should be applied to protect this bonding point. Size Ref Ex Ex Ex Ex Work Order Number. ambient: (INCREASED TEMP RANGE ONLY ALLOWABLE FOR CONNECTORS Sira 03ATEX1101X & IECEx SIR 10. a suitable external method must be employed. Date Code. These drain wires should be insulated with heat shrink within the connector body to prevent contact the covers can be screwed into each other to protect the threads from damage. The shielding which is employed with instrumentation/ telecommunication cables. In summary the specifier/user should be versed in acceptable applications that are allowed by the regulatory/certifying bodies having jurisdiction. Shielding for pairs/triads have their covers should not be viewed as an incidental protection to the external elements. soldering and/or heat shrink and/or strong adhesive electrical takes. it with other drain wires or pair/triad shield faces. a mirror image of the above should be used with a simple mating point in close proximity to the connector set.Amphenol STAR-LINE EX® INDUSTRIAL Star-Line EX® Cable Types It is the responsibility of the specifier/user to select the appropriate cable to be used with the EX Star-Line connector system. and/or ‘tension banding’ should be applied on the armor and conductor to insure a permanent bond. When the connectors are plugged together dedicated contacts. Periodically the specifier/user should investigate the need for armor grounding (earthing) within the plug or in-line connector itself. In addition to the weaving of the armor grounding conductor. EX-17-3) EMPLOYING SUITABLE EX CERTIFIED GLANDS. i. THIS MARKING IS NOT APPLICABLE FOR CE“Max volts. IEC/ BS cables such as armored with SWA (X). but a required component of a hazardous own individual drain wires which should be terminated onto certified device. used in +55°C max. The cover is compared to a cover on a flameproof (Eexd) encloThe armor system should not be confused or associated with sure.e. In actuality this cover is viewed as a critical part of the connector. Armor systems such as those identified in IEC 92-3 or IEEE455 or UL1309 are recommended.0064X (EX-13-3. The armor grounding wire should be terminated (solder or crimp) to an appropriate sized contact. Current rating per pin” MENTED CONFIGURATIONS) Ex d IIC T5 Gb (Inline Plugs and Receptacles) DO NOT SEPARATE WHEN ENERGIZED Ex tb IIIC T95°C Db IP68 (Inline Plugs and Receptacles) -20ºC Tamb +55°C 33 Page 4 . request. tape(Z). bles. A durable insulated conductor with a cross section not smaller than #14awg/4mm should be bonded to the exposed armor. EX-15-3.. SIRA Product Labeling Information Information below must be attached to connectors via non-removable label. It is recommended that a small strip of outer jacket be cut away a reasonable distance from the entrance to the cable gland of the connector. The armor system should be grounded at the source point. and NEC style cables such as ‘interlocked’ or MC are not recommended with the EX connector system. The opposite end of this grounding conductor should be terminated at the corresponding receptacles’ panel via one of the receptacles’ fastening screws or a dedicated grounding lug or bar. All connectors are furnished with a protective cover. An impervious jacket should always be furnished over the armor. When the connectors are not mated. It is the end user’s responsibility to ensure that the product. Seal Materials: x Buna Rubber w/ Durometer of 70 SHORE A.STAR-LINE EX® The following instructions apply to equipment covered by certificate numbers: Sira 03ATEX1101X & IECEx SIR 10. EN 60079-0:2006 (IEC 60079-0:2007 5th Ed) General requirements for electrical apparatus for explosive gas atmospheres EN 60079-1:2007 (IEC 60079-1:2007 6th Ed) Electrical apparatus for explosive gas atmospheres Part 1: Flameproof enclosures "d EN 60079-7:2007 (IEC 60079-7:2006 4th Ed) Electrical apparatus for explosive gas atmospheres – Part 7: Increased safety "e" EN 61241-0:2006 (IEC 61241-1:2004 1st Ed + Corr Nov 05) General requirements for electrical apparatus for use in the presence of combustible dust EN 61241-1:2004 (IEC 61241-1:2004 1st Ed) Electrical apparatus for use in the presence of combustible dust. 34 . <7%Ti).g. regular checks as part of routine inspections or establishing from the material’s data sheets that it is resistant to specific chemicals.g. Alloy C38500. Protection by enclosures “tD” EN/IEC 60079-14 or EN/IEC 61241-14. T3. Brass. x (Optional Base Material) ASTM 5640. Aluminum (<7%Mg. Connector Materials: x (Standard Base Material) ASTM B211 or B221 Alloy 6061-T6. The equipment is only certified for use in ambient temperatures in the range -20°C to +40oC and should not be used outside this range.g. x (Optional Base Material) ASTM B455. Aggressive substances: e. If the equipment is likely to come into contact with aggressive substances.g. or solvents that may affect polymeric materials. thus ensuring that the type of protection provided by the equipment is not compromised. using only components purchased from Amphenol or an Amphenol approved distributor. is suitable for it intended application. Alloy 303. Stainless Steel. IIB. acidic liquids or gases that may attack metals. EN/IEC 60079-19. Suitable precautions: e. Components to be incorporated into or used as replacement parts of the equipment shall be fitted by suitably trained personnel. T2 & T1. T5. as specified and confirmed by the product label. Inspection and maintenance of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice e. The product complies with the following standards: Installation shall be carried out by suitably-trained personnel in accordance with the applicable code of practice e.g. & IIC and with temperature classes T6. then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected. The certification of this equipment relies upon the following materials used in its construction: 1.0064X The equipment may be used with flammable gases and vapours with apparatus group(s) IIA. Repair of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice e. Any use of nonapproved components/suppliers will invalidate the certification for that product. EN/IEC 60079-17 or EN/IEC 61241-17. T4. 2. 85 46 (+/-1) 16 49.proof blanking caps are a part of the certification.85 46 (+/-1) 28 89. should the circuit be re-energized.90/39. The panel mounted variants may be installed in suitably certified and dimensioned flameproof equipment providing that the certification of this flameproof equipment will allow such installation. with an additional enhancement. and the connectors unmated. 2.Amphenol STAR-LINE EX® INDUSTRIAL SPECIAL CONDITIONS FOR SAFE USE/CONDITIONS OF CERTIFICATION The following must be adhered to in full for safety and as to not invalidate product certification. and 2) the coupling sleeve is fully engaged.85 46 (+/-1) 24 74. are a requirement of the Certificate of Conformity.90/74. The panel mounted variants may be fitted in an increased safety enclosure when the free internal space is filled with epoxy resin and providing the certification of the enclosure will allow such installation. are un. and their use is required. This prevents the coupling nut from backing off. 1.mated. An electric strength test in accordance with EN 60079-7:2007 and IEC 60079-7:2007 Clause 7. 2. it is a requirement that the Grub Screws both be tightened using a proper tool (allen key.90/49. The Ex-18 range connector does not incorporate an external earth facility.thiness of the connector halves independently. The Ex-18 range of receptacles shall only be used where the temperature at the point of entry in service on the associated enclosure is between -20°C to +70. 3. and minimizes “unauthorized decoupling” of the mated connector pair. The Grub Screws would have to be intentionally loosened.85 46 (+/-1) 20 62. ® Star-Line EX Connector Mating. WARNING: Compliance with the Certificate of Conformity is satisfied when: 1) the male and female connectors are completely mated.85 46 (+/-1) 1. dependent upon the associated appa-ratus entry dimensions. and 3) the grub screws are fully engaged. the respective flameproof blanking caps must be installed. and the coupling nut has been tightened. The assembly is comprised of a coupling sleeve. to maintain flameproof wor. and 4) all the above are established before the circuit is energized. and two (2) grub screws (set screws). They have the following dimensioned spigot joints and are suitable for Group IIA. Flame.90/89.1 will be performed on each unit after instal-lation of the epoxy resin. and the connectors. all plugs and receptacles. These set screws and their proper implementation. WARNING: When circuits are de-energized. IIB or IIC. and all grub screws secured. Shell Size Spigot diameter (mm) Spigot length (mm) 12 39. Once the connectors are mated. It is the responsibility of the user or installer to ensure adequate earth continuity by means of guidance given within the manufac-turer’s installation instructions.2°C.90/62. The Ex-18 range of panel-mounted variants may be installed in a suitably certified and dimensioned flameproof equipment providing that the certification of this flameproof equipment will allow such installation. supplied with connector). The coupling sleeve is part of an actual assembly. Securement and Certification Compliance The Starline EX series utilizes a traditional threaded (ACME) coupling scheme. in order for the coupling nut to be retracted. 35 . 8mm 133.9mm 115.9mm 130.1mm 96.0mm 31.5mm 84.2mm 118.5mm 17.9mm 114.3mm 18.5mm 127.2mm 118.2mm 122.6mm 15.2mm 118.5mm 14.3mm 36 .0mm) 1/0 (50mm) 4/0 (120mm) 16 20 24/C24 28/C28 350 MCM (185mm) Mod 1 (Solder Contact) Strip Lengths (mm) Conductor Jacket Mod 1 (Pressure Contact) Strip Lengths (mm) Conductor Jacket Mod 2 & 3 (Crimp Contact) Strip Lengths (mm) Conductor Jacket 7.7mm 11.1mm 19.0mm - - 50.2mm 122.3mm 137.5mm 105.6mm - 50.5mm 17.7mm 11.1mm 16.3mm 130.5mm 17.0mm) 1/0 (50mm) 4/0 (120mm) 535 MCM (240mm) 777 MCM (400mm) 18 (0.0mm 31.5mm 14.2mm 101.1mm 16.9mm 130.5mm 92.6mm - - 130.0mm) 10 (6.3mm 99.0mm 23.1mm 96.5mm 19.1mm 122.3mm 137.1mm 21.1mm 16.0mm) 1/0 (50.2mm 115.0mm 130.2mm 7.6mm 109.1mm 21.3mm 137.5mm 90.0mm 23.4mm 123.2mm 120.1mm 11.7mm 7.5mm 19.9mm 15.0mm 118.5mm 103.75mm) 16 (1.3mm 137.4mm 11.0mm) 10 (6.STAR-LINE EX® Star-Line EX® Assembly & Terminating Instructions Cable Jacket & Wire Stripping Shell Size Contact Size AWG(mm) 12 18 (0.0mm 11.5mm 17.9mm 130.4mm 137.9mm 130.6mm 15.2mm 8.2mm 8.8mm 96.8mm 96.3mm 109.2mm 7.8mm 96.2mm 99.9mm 15.5mm 14.3mm 100.12mm 113.0mm) 4 (25.75mm) 16 (1.9mm 17.7mm 11.0mm) 8 (10.5mm) 12 (4.2mm 99.5mm 109.5mm 17.6mm 101.5mm 90.5mm 14.0mm) 4 (25.0mm - - 7.5mm 105.2mm 105.6mm 15.7mm 18.6mm 125.6mm 15.2mm - 90.9mm - 90.2mm 118.0mm) 4 (25.5mm) 12 (4.9mm 130.7mm 18.0mm 31.5mm) 12 (4.4mm 11.3mm 137.9mm 87.9mm 7.0mm 117.5mm 105.5mm) 12 (4.75mm) 16 (1.5mm 88.9mm 130.2mm 8.0mm 23.5mm 105.6mm 109.2mm 7.5mm 14.0mm - - 17.0mm) 4 (25.6mm 111.7mm 11.0mm) 18 (0.2mm 7.7mm 11.9mm 15.12mm 111.0mm 23.5mm 19.5mm - 7.7mm 18.2mm 7.0mm 130.5mm 118.1mm 21.1mm 125.75mm) 16 (1.0mm) 8 (10.5mm 90.3mm 137.0mm 90.0mm) 10 (6.0mm 31.6mm 15.0mm) 10 (6.9mm - 90.1mm 16.4mm 101.1mm 33.8mm 96.6mm 125.0mm) 18 (0.2mm 99.2mm 17.3mm 17.0mm 11.2mm 118.0mm) 10 (6.4mm 98.1mm 21.2mm 118.9mm 130.0mm) 8 (10.3mm 137.5mm 109.5mm 17.3mm 18.1mm 19.6mm 122.2mm 8.2mm 50.3mm 21.1mm 90.0mm) 8 (10.0mm 31.8mm 98.5mm) 12 (4.75mm) 16 (1.0mm) 535MCM (240mm) 18 (0.5mm 14.8mm 90.3mm 137.6mm 109.7mm 106.5mm 90.9mm 15.6mm 98.2mm 8.5mm 105. It is recommended that a DC induction soldering unit be used if possible. grommet and cable adapter.7 2. if solder type. B.7 11. It is recommended that heat shrink be applied over finished termination point. Slide Ex gland or grommet into cable adapter and engage either cable grip. See photo “MM”. #10 contact 40 amp. the other is pressure. #4/0 W W W There are two types of contacts used in Mod I style inserts. #4 30 The cord sealing grips range for plugs and cord connectors is 1/8”. TO ENSURE ENVIRONMENTAL SEALING. F.3 A. The plug and receptacle keyways/keys are designed to withstand the assembly torque. Remove any ridges or grooves by scarfing the edges to provide a smooth surface on the cable to insure good grommet sealing. Use only resin flux for all soldering. to . 37 PP . receptacles and cable connectors. with female receptacle have flange secured in vice for holding steady. and require being torque to values provided in the table below: 20 amp. Tin conductors to be soldered to within 1/16” of insulation. #2 200 Type Cord/Cable #3/0. #8 contact 60 amp. See photo “YY”. Be sure the right size EX gland or grommet has been selected to obtain a proper seal. Photo “YY” is an example of EX-13-3 Series Plug using Exd gland. #4 contact 100 amp.8 2. #10 100 S. Support the barrel assembly in a vise having smooth-faced jaws. Do not use open flame soldering. #1/0 contact 200 amp. one is solder.3 5. YY D. 4 or 5 conductor cords/ cables depending on the contact insert configuration. turning counterclockwise (left hand thread) until hand-tight. of grommet is 3/4” it will seal and grip a cord dia. C. S. tighten clamp screws as final step. Prepare end of cable by stripping jacket and insulation per tables shown on previous page. Amperes Rating of Device Conductor Size AWG 20 #14 60 #6. See photo “PP”. NOTE 1. The silicone insulation is heat resistant.750 dia.Amphenol STAR-LINE EX® INDUSTRIAL Star-Line EX Assembly & Terminating Instructions ® Electrical Connectors with MOD I Inserts The following table gives the wire sizes and cord/cable types to be used with the Star-line plugs. ALL CONTACTS MUST REMAIN IN PLACE EVEN IF EVERY ONE IS NOT BEING USED. Substantial resistance should be felt by assembler as he rotates adapter on final revolution. cable grip. but reasonable care must be exercised to prevent unnecessary heating. over the cable in the order named. #12 contact 30 amp. #4/0 contact Lb-in N/A 15 25 20 50 100 N-M N/A 1. APPLY STRAP WRENCH TO CABLE ADAPTER OR INSULATION CLAMP AND TIGHTEN UNTIL IT SHOULDERS FULLY ON BARREL. MM E. If mechanical clamp nut is used. or anti-friction washer.625 dia min. or gland washer and gland nut. if inside dia. Apply cable adaptor or insulation clamp nut by strap wrench. For instance. SO #12. Slide the EX gland nut. SO #0. The pressure contacts apply termination force via a set screw. Inside diameter of grommets are in sixteenth of an inch increments. in the range of . max. Solder conductors in contacts. DRAW UP TIGHT WITH WRENCH. #1. The plugs and cable connectors are intended for connection to 3. CRIMPING CONTACTS: Contacts are crimped outside of the connector with a proper tool. the completed receptacle assembly can be installed into the enclosure. Contacts may be inserted and removed without degrading contact retention or environmental capability.1. 2. 4. and the second is the panel adapter/potting chamber. and higher retention forces. For all increased safety panel mount receptacles: In accordance with EN50019:2000. inspection. 3. and maintenance. the increased safety enclosure certificate must include the use of the device as well as an electric strength test on the finished assembly. Mod III contacts are retained in their respective cavities by means of collapsible metal collets. must be populated in order to maintain certification and proper environmental sealing. Mod III contacts are rear insert-able and rear release-able for quick and easy circuit changes. The first is the actual panel receptacle assembly.STAR-LINE EX® Star-Line EX® Assembly & Terminating Instructions Electrical Connectors with MOD II Inserts Individual contacts are crimped to their respective conductors outside of the connector where ample working space is available. Contact cavities are clearly numbered on the front and rear insert face to facilitate identification during assembly. Following this step four proper length 10mm screws should be installed into holes in corner of front flange. 38 . The crimping operation can be done by hand or power operated tools. eliminating need for insertion tools. Each insulator assembly contains a resilient seal interposed between two rigid plastic insulators. All contact cavities. Following the termination and/or insertion of the contacts into their representative cavities. Contact cavities are clearly numbered on the front and rear insert face to facilitate identification during assembly.The panel receptacle is comprised of two basic pieces. whether used or not. The square panel gasket is furnished for installation on the outer surface of the enclosure behind the square flange. See photo “JJ”. Terminated contacts are individually inserted into the insulation with a contact insertion tool. All connectors are shipped with the inserts factory installed in the barrel shell. must be populated in order to maintain certification and proper environmental sealing. 6. The panel mount variant shall be installed in a suitably certified and dimensioned flameproof equipment when it’s certificate allows such installation. Panel Mounting a Receptacle Panel Gasket Sealing Washer Brass Locknut 1. whether used or not. inspection. 5. The front rigid portion of the insert functions to stabilize and ensure positive alignment of the contacts. Clause 7. the panel adapter is the firmly tightened all the way until travel ceases. After the potting compound has hardened. The potting step can then be completed. where the mating plug enters. and in the specified key position. Reference page 86 of this catalog for proper tool information. The main advantage of collet style retention are lower insertion forces. The sealing washer and brass locknut should be fully tightened with proper tools. Check through the inspection hole in contact to make certain wires are fully bottomed in well before crimping. and maintenance. (Brass locknut is not required when threading receptacle assembly into a flameproof enclosure. JJ For Electrical Connectors with MOD III Inserts Mod III connectors contain insulations that are factory installed and locked into position with a non-removable retaining ring. All contact cavities. 39 . On the last stroke. The goal is to have all the volume filled without interrupting the cable grommet from seating when the strain relief nut is installed. Grasp the cartridge firmly at the neck of the tube. The user or installer shall consider the performance of these materials with regard to attack by aggressive substances that may be present in the hazardous area. CAUTION: Wear goggles or other eye protection during all operations. peaking at only 102°F during cure. The material starts to harden in under 2 hours and fully cures at room temperature in 24. The material certified for use in filling this connector line is to be supplied by Amphenol Industrial part number 10. the full length of the cartridge. while rotating the mixing rod approximately 90° with each stroke.Amphenol STAR-LINE EX® INDUSTRIAL Star-Line EX Potting Instructions ® All cable adapters. 7. 3. and unscrew the mixing rod by turning counterclock-wise approximately 3 turns. The product is available in easy “mix & dispense” cartridges. 9. Potting not required when using Exd/Exe gland option for plugs and in-line receptacles.838535. Mix for the total number of 50 strokes. Install nozzle and remove bottom cap. Technical Support Phone: (520) 285-5130 Filling Depths Mixing Instructions The Cable Adapter should be filled with the encapsulant to the following levels: 1. must be filled with encapsulant (potted). Remove mixing rod. It has low exothermic qualities. Load tube into a standard painters caulk gun. 1-3/4" Empty Filled With Compound Cable Adapter • In-line cable adapters are filled to within one & three quarter inches (1¾”) of the end of the adapter. Push the mixing rod to the bottom of cartridge and begin plunging the mixing rod. A stroke is one complete in and out cycle. 5. Squeeze cartridge slightly in area of the removed tape band to deform foil barrier. 8. This material is a two-component casting system with a 1:1 volumetric mix ratio. 2. mixing rod should be fully extended outward. other than ones suited for mating with an EX-certified gland. It can be quick cured in 2 hours at 140°F. More informa tion is available by contacting: Amphenol Industrial Operations. 10. Pot connectors in mated condition to assure contact alignment. Remove the tape band from the mid-section of the cartridge. 6. Push the threaded end of the mixing rod into small and fully threaded into it’s mating thread within the tube. 4. Panel Adapter (shown above) • Bulkhead adapters should be filled to within 1/16” of the top. * Note: These volumes are estimated. Cement usage in a bulkhead adapter* (Fluid Ounces) 12 1.3 28 11.5 Recommendations It is recommended where possible. and jacket thickness. that when mated sets of connectors are potted that the connector with the female insert be potted first.1 4. insulation.1 20 6. Shell Size Approx.5 16 3.0 3. This is based on fill lengths of 3-7/8” (in-line adapters) and 1-3/4” (Panel mount adapters) and the smallest allowable cable diameter included for each particular shell. Mixing Rod Cartridge Foil Barrier Plunger Catalyst Tape Band Base Compound Bottom Cap 40 . and if during initial potting procedures the male contacts are positioned beyond this movement range. they will not properly make contact with the socket contact. The male contacts have a given amount of movement while not engaged.1 2. allowed to set and then the male be potted while it is mated to the previously potted female connector.STAR-LINE EX® Star-Line EX® Potting Instructions Volume Chart The following chart illustrates how much potting compound is needed per connector.1 24 9.6 . This will ensure that the male contacts will be seated or ‘aimed’ properly at the female socket contact opposite it. Cement usage in a 6” cable adapter* (Fluid Ounces) Approx. Necessary volumes may vary depending on conductor count.5 1. Clamp Cable Receptacle w/ Mech. ◆ Select standard color code from Color Code options below.500-1.750-1. See Grommet Selection Guide below.125 1. 41 .000-1.750 1.250 1.125-1.500 1.625-1.250-1. 925 1000 1200 1350 1500 1500 Cable Diameter 1. Clamp Plug w/ Mech. Use Crimp Tool: T&B #TBM15 Cable Size RIG-Radsok® Part Number* Standard Part Number* TBM 15 Die Code No. M designates Mechanical Clamp (For basketweave grip substitute K for M). Clamp Fixed Cable Receptacle w/ Mech. XX .375 1. (XX) 18 20 22 24 26 28 30 Color Code Options (t) Current Type Standard Color Code Part Number Suffix ◆ DC Blue -BL Orange -OR AC Yellow -Y Brown -BR Red -R White -W Black -BK Green -G NOTE: It is the responsibility of the user to ensure other components of their system have equal/greater amperage carrying capacity. Clamp Panel Mount Receptacle (Bus Bar) Panel Mount Receptacle (Bus Bar) Panel Mount Receptacle (Direct Cable Entry) Panel Mount Receptacle (Direct Cable Entry) Dead Front Pin (Line side) Socket Contact (Load Side) Dead Front Pin (Line side) Socket Contact (Load Side) Dead Front Pin (Line side) Socket Contact (Load Side) Dead Front Pin (Line side) Socket Contact (Load Side) Dead Front Pin (Line side) Socket Contact (Load Side) RIG-10P▲-XX-M-◆ RIG-10S▲-XX-M-◆ RIG-15P▲-XX-M-◆ RIG-15S▲-XX-M-◆ RIG-17P▲-XX-M-◆ RIG-17S▲-XX-M-◆ RIG-17PR-◆ RIG-17SR-◆ RIG-17PN-◆ RIG-17SN-◆ 2 = 313 kcmil 3 = 373 kcmil 4 = 444 kcmil 5 = 535 kcmil 6 = 646 kcmil 7 = 777 kcmil RIG-Radsok® Amperage 625 700 800 900 1000 1135 RIG-R10P▲-XX-M-◆ RIG-R10S▲-XX-M-◆ RIG-R15P▲-XX-M-◆ RIG-R15S▲-XX-M-◆ RIG-R17P▲-XX-M-◆ RIG-R17S▲-XX-M-◆ RIG-R17PR-◆ RIG-R17SR-◆ RIG-R17PN-◆ RIG-R17SN-◆ RIG-Power Grommet Selection Guide (XX) Cable Size & Amperage Selection Guide (p) Standard Amperage NOTE: Radsok® version not backward compatible with original contact design * ▲ Select Cable Size. See Cable Size & Amperage Guide below.625 1. Clamp Cable Receptacle w/ Mech.Amphenol ® STAR-LINE Single Pole Power INDUSTRIAL Rig-Power® Connectors (1000v AC/DC) Connector Style I nsert Gender Plug w/ Mech. Clamp Fixed CableReceptacle w/ Mech.Select Cable Diameter Code #.375-1.875 76 87 107 107 107 115 Code No. shell size C24 for full mounting dimensions.734 PLUG RIG-10X -XX-M NOTE: See page 20. 3.250 SQ. 42 PANEL MOUNT RECEPTACLE RIG-17X . .531 SQ.703 8. 4 HOLES 2.297 DIA.Single Pole Power RIG-R17SR-R RIG-Power® Receptacle w/Radsok ® Busbar Socket (Color Code Red) RIG-R10P7-22-M-R RIG-Power® Plug w/Radsok® Pin (Color Code Red) Mated Pair Starline EX Rig-Power w/Radsok® EX-17-1-C24-R386SR Starline EX Receptacle w/Radsok® Socket EX-13-3-D2-C24-R386PN StarLine EX Plug w/Radsok® Pin 8. 750 D 1.813 1.955 D BOOT 1.875 .125 . OVER KNURL 1.062 1. 6.625 1.250 D . Crimp tool required for P-500126-P is Thomas & Betts hex crimp using Tool # TBM15 & die catalog #15505 or BURNDY “YA” * When used with 125° C rated cable.Amphenol Single Pole Power INDUSTRIAL Single Pole Power Connectors P-500TM / PD-501 POWER Connectors Ampacity 900* 900* 900* 325 Wire Size Type of Termination Gender – 535MCM 535MCM 313MCM Stud Solder Crimp Solder Socket Pin Pin Pin Part Number Boot Part # (See Color Code) Cable Sealing Range P-500126-BS-◆ PD-501-L P-500126-P PD-501-S – TMPC-10-◆ TMPC-10-◆ TMPC-10-◆ – 1.250 TMPC-10-R 1.PANEL THICKNESS 3. 1. Recommended crimping tools are as follows: Anderson (Square D) Versa Crimp VC8 (four indent).1.750 3.750 1.750 2. PANEL THICKNESS .656 D .187 D . silver plated contacts for maximum conductivity.625 1.000 2. 2 HOLES MOTOR BUS BAR MOUNT SOCKET TMPC-41777-24L PANEL BOARD SOCKET TMPC-41777-L 43 N/A N/A 1.375 2.375 BOOT 2.625 1.875 6.750 D 1. Copper alloy.125-1.500 1.1. silver plated for maximum conductivity and corrosion resistance.813 3.062 D PIN 1.375 D 1.656 D . 6.066 DIA.052 PIN PD-501-L PANEL BOARD SOCKET P-500126-BS 6.125 .500 1.500 Note: Connectors are rated at 1000 Volts AC/DC when mounted on 5" centers. OVER KNURL DIA.500 1.500 4-1/16 REF.1. .656 DIA.125 .547 MIN.875 BOOT 2.066 DIA. MOUNTING HOLE .969 2.052 1.500 .000 CLEVIS PIN 6.250 1.125-1.875 D PIN PIN PIN P-500126-P PIN PD-501-S TMPCTM Connectors With Standard With Radsok Contacts Contacts Cable Type of Part Current Part Current Wire Boot Sealing Gender Termination Number Range Number Range Size Part No.656 D .062 MOUNTING HOLE DIA. Range Socket Socket Pin Pin 7/8" Stud/Panel Board 2 Hole Bus Bar Crimp Crimp TMPC-41777-L-◆ TMPC-41777-24L TMPC-40535-L TMPC-40777-L 900-1135 amps 900-1135 amps 900 amps 900-1135 amps TMPC-41777-RL-◆ TMPC-41777-R24L TMPC-40535-RL TMPC-40777-RL 1500 1500 1500 1500 N/A N/A 444-535 kcmil 646-777 kcmil N/A N/A TMPC-10-◆ TMPC-10-◆ Note: TMPC Connectors are rated at 1000 Volts AC/DC when mounted on 5" centers.547 MIN. Material is copper alloy.813 5.375 3.750 D 1. COLOR CODE DOT 1-1/8 DIA. while allowing easier electrical phase identification • Connector series comes complete with molded Hypalon caps and insulation boots • Patent Pending 44 . thus eliminating the need for added secondary mounting fixtures • Color coded mounting bases and cable side boots available to help prevent cross mating. The TMPC Power Mount incorporates our existing TMPC connectors with RADSOK® contacts into our new thermoplastic molded receptacle flange. Features & Benefits: • RADSOK contact provide increased amperages than competition • Contacts rated at 1500 amp for 777 MCM cables • Contacts machined from high grade aluminum to offer longer life. Available in color codes per the NEC AC/DC Electrical requirements. The New TMPC Power Mount series is an addition to our time tested TMPC Single Pin power connector line. the TMPC Power Mount series is designed to work with current IEEE Type P drilling cables (sizes range from 313 MCM through 777 MCM). The RADSOK® contacts allow for higher amperages and reduced insertion/removal forces when compared to similar products in the market.STAR-LINE® TMPC POWER MOUNT Amphenol® TMPC POWER MOUNT Flange Mounted Traction Motor Power Connector series featuring RADSOK® Contacts. Amphenol Industrial Operations introduces the addition of our “NEW” TMPC Power Mount flange mounted connector series. more mating cycles • Lower insertion/removal forces is a byproduct of our RADSOK contacts • Molded flange base mounts directly to Stainless or Aluminum panels. Green. Orange. Blue.Rubber Cover ACCESSORIES CONTACTS ONLY (FOR PIN RETENTION RING ADD -RR) CABLE SIZE 313-777 MCM CABLE SIZE BUSBAR CONTACT 313-535 MCM 646-777 MCM TMPC-40535-RL TMPC-40777-RL DESCRIPTION RECEPTACLE CAP BOOT CAP MOUNTING GASKET BOOT RING 313 MCM BOOT RING 444 MCM BOOT RING 535 MCM BOOT RING 646 MCM BOOT RING 777 MCM TMPC-1 PIN CONTACT 45 PART NUMBER TMPC-SR-CAP TMPC-SP-CAP TMPC-SR-G SR1-313R SR1-444R SR1-535R SR1-646R SR1-777R . Gray. White. Green.Pin Contact . Red. Brown.Rubber Cover RECEPTACLE KIT PART NUMBER COLOR Black FLANGE KIT W/ CONTACT TMPC-SR-BK FLANGE KIT LESS CONTACT TMPC-SRLC-BK BOOT PART TMPC-10-BK COLOR OPTIONS AVAILABLE: Black. Purple. Yellow Plug Kit Consist of: . Orange. Brown.Amphenol STAR-LINE® INDUSTRIAL PLUG KIT PART NUMBER COLOR BLACK 313 MCM 444 MCM TMPC-SP3-BK 535 MCM TMPC-SP4-BK TMPC-SP5-BK 646 MCM 777 MCM TMPC-SP6-BK TMPC-SP7-BK COLOR OPTIONS AVAILABLE: Black. Gray. Yellow Receptacle Kit Consist of: . Blue. Purple. Red.Flange (color designation) .Socket Contact (affixed into the flange) .Boot (color designation) . White. ZP-C28-R42SR would designate an insert with size 4/0 socket contacts. Mod I and II inserts may be purchased separately for assembly into the basic barrel. Number of Contacts. based on the number of contacts in each. Note: Alternate keying or insert polarization is intended to resist improper intermating of plugs and receptacles of like shell sizes and like insert arrangements. Drawings are reduced from actual size of the insert configuration. The Dash Number given with each Mod Ill configuration must be shown as a suffix to the basic barrel Catalog Number to identify the insert desired. 46 . For the end user. These are designated with an ‘R’ in the part number. Star-Lok and Star-Line EX Connectors introduction The Amphenol/Pyle Star-Line Insert Configuration Listing is issued primarily to identify various contact insert arrangements. it provides visual selection of the insert configuration needed to satisfy his requirements. Contact Insert Ordering Plug and receptacle contact inserts are selected according to requirements for Service Voltage Rating. the contact symbol in this illustration represents a #8 contact. Pin or socket inserts are interchangeable in male and female barrels. Each drawing also provides data on normal and alternate key positions. An explanation of contact symbols is presented on each page of the listing. Wire Size and Ampere Rating. The contact number corresponds to the contact position shown on the rear face of the insert illustrated as well as to both the front and rear faces of the mating insert. For example: ZP-C28-R42PR would designate an insert with size 4/0 RADSOK pin contacts.STAR-LINE® Insert Configuration Listing For Amphenol®/ Pyle® Star-Line. Mod III inserts. and sealed in. the basic barrel. Contacts are shown by both physical position within the configuration and by contact number. the insert configurations are presented in numerical order. as a unit. The male insert illustration shown left (and those on the following pages) is shown as it appears when viewed from the front. For example. To aid the reader. For the engineer. The Catalog Number for each is shown on the chart accompanying each drawing. Arrangements are available with high amperage RADSOK® contacts specifically designed for Star-Line inserts. the list provides general information useful in the termination of plugs and receptacles. The symbol used to show contact location is indicative of contact size. cannot be purchased separately because contact inserts are factory assembled to. Voltage Volts Volts RMS RMS RMS RMS Instrument 250 A 700 D 1250 E 1750 B 2450 C 4200 200 500 900 1250 1750 3000 – 250 600 600 600 600 – 240 600 600 600 600 1/16 1/8 3/16 1/4 5/16 1 – 1/16 1/8 3/16 1/4 5/16 Three Classifications of Ampere Ratings MS Ampere Ratings: (MIL-C-39029) Based on the combination of the following: The amount of current which an individual pin and socket contact may carry is a function of contact material and design efficiency of the pin and socket system as well as the ability of the primary conductor insulation to resist temperature rises due to inherent copper losses and bundling factors. NOTE: The N. please consult the Amphenol Industrial website. Non-Circuit Breaking † MV Drop Contact Ampere Rating Size AWG/ MS N. When multiple conductors are used. when selecting wire/cable for specific applications. 30 29 27 26 23 22 22 22 – 30 – – – For Amphenol Star-Line product insert de-rating information per the National Electric Code. *** Based on Arcing Control (National Electrical Code Requirement).com. are based on the temperature of the contacts being within the range specified by Underwriter’s Laboratories.amphenol-industrial. Consult the N.C.. The voltage rating is designated by a service voltage rating letter which is shown in the service voltage rating table with each contact configuration listing. INDUSTRIAL MIlitary N. www. Non-Circuit-Breaking or Disconnect Ampere Ratings The non-interrupting current ratings. D. N.E. Solder Crimp MCM *** Contacts Contacts #18 #16 #12 #10 # 8 # 4 #1/0 #4/0 350 MCM 500 MCM 535 MCM 646 MCM 777 MCM – 13 23 33 46 80 150 225 – – – – – 9 16 30 40 50 90 155 225 325 750 839 937 1048 22 21 20 16 12 10 10 8 8 – – – – † Measurements made at extreme ends of mated contacts with probe touching contact and wire (MIL-5015 specifications). the load factor and temperature rise based on ambient and total insert temperature must be taken into consideration.C.C.E. A.C.E. Under certain conditions. Chart is located under literature tab.C. shown in the table. 47 . The total operating temperature is the summation of the ambient temperature plus the temperature rise resulting from the thermal losses of each contact. when wire sizes are selected in accordance with the National Electrical Code.E. MIL-W-5088 specifications may be used as a general reference on the subject inasmuch as pertinent cable derating data is included. a wire size may be rated higher or lower than the table indicates for a given contact size.C. circuit breaking and non-circuit breaking ratings are based on test results of contacts and connectors.C.E. Total current carrying capacity of the connector is a function of the insert temperature which is rated at 225° F (107° C) for continuous operation.C. A.C. ** Based on temperature rise (National Electrical Code Requirement). Inc.Amphenol STAR-LINE® ELECTRICAL Ratings Service Voltage Ratings The voltage to which contact inserts are limited is a function of the dielectric separation between adjacent contacts and between contacts and shell. Ratings Ratings MIL-5015 Non- Circuit Over Specifications Circuit Breaking Surface Thru-Air Non-Circuit Distance Spacing Breaking Inches Inches Service Nominal Nominal D. “C” length represents longer insert length for sizes C20. Ground contacts are 1/8” longer than standard. 16. Ground clips are part of inserts. For Amphenol Star-Line product insert de-rating information per the National Electric Code. Contacts for MOD I inserts are not listed because these inserts are factory assembled and damage may be done to the resilient center insulation if contacts are inserted or removed by inexperienced personnel in the field.STAR-LINE® spare/replacement contacts for mod II and mod III inserts Contacts are machined copper alloy ranging in size (AWG) from #18 to 500 MCM. gold over nickel. please consult the Amphenol Industrial website. Pin contacts are of blended geometry to provide extra strength and protection against damage. Socket contacts are the closed entry type. Standard line contacts are silver plated but can also be furnished with gold over silver. and other combinations of plating systems available upon request. “C’ length ground contacts are 1/8” longer than “C” length line contacts. 48 .com. 20 24 and 28. Chart is located under literature tab. C24 and C28. MOD II Size Awg/MCM “W” Length “C” Length “W” Ground Polarizing Standard 18 Pin 18 Socket ZP-4018-36L ZP-4118-36L 16 Pin 16 Socket ZP-4016-36L ZP-4016-37L ZP-4116-36L 12 Pin 12 Socket ZP-4012-36L ZP-4112-36L ZP-4012-37L3 10 Pin 10 Socket ZP-4010-36L ZP-4110-36L ZP-4010-37L2 8 Pin 8 Socket ZP-4008-66L ZP-4108-66L 4 Pin 4 Socket ZP-4004-66L ZP-4104-66L Polarizing “C” ZP-4804-66L ZP-4904-66L 1/0 Pin ZP-4000-66LB 1/0 Socket ZP-4100-66L ZP-4900-66LK ZP-4800-66LKB 4/0 Pin ZP-4041-76LB 4/0 Socket ZP-4141-76L 500 MCM Pin 500 MCM Socket P-206053-CP P-206053-CS 535 MCM Pin 535 MCM Socket RIG-C24-535PN RIG-C24-535SN 646-777 MCM Pin 646-777 MCM Socket RIG-C24-386PN RIG-C24-386SN “W” length represents standard insert length for sizes 12.amphenol-industrial. www. Contacts in “C” length inserts are 1/2” longer than standard. 33) 33/64” (9.00) .27) .03) 1/0 (50.00” (25.0) 19 (84.9) #8 (10.4) 50 (222.00) 4/0 3/0 2/0 875 (3892) 825 (3670) 750 (3336) 500(240.4) 38 (169.70) #12 (4.7) 15/16” (23.06) 53/64” (21.0) #10 #12 #14 180** (800.798” (20.289” (7.7) 110 (489.15) .142” (3.08) #8 (10.0) .060” (1.7) 300 (1334) 700 (3114) Recommend using Thomas & Betts TBM 15 crimp tool with appropriate sized dies.87) 17/32” (13.0) 50 (5.75) #18 #20 #22 38 (169.059” (1.49) #10 (6.7) 350 (1556.079” (2.12) .0) #12 #14 #16 110 (489.27) 1-1/8” (28.0) 19 (84.62) .49) 3/8” (9.00) .210” (5.81) 4/0 (120.656” (16.0) 25 (2.5) 250 (1112.9) 300 (1334.05) .92) .45) 37/64” (14.7) #4 (25.6) #10 #12 #14 80 (355.63) .60) 19/32” (15.97) 17/64” (6.113” (2.117” (2.00) 1/2” (12.189” (4.81) 350MCM (185.15) .0) #8 225 (1000) to #10 180 (800) #4 (25.74) .4) 60 (266.333” (8.47) .8) 90 (400.0) 200 (889. (N) 4/0 (120.0) .079” (2.00) 13/64” (5. Contact Dimensions Contact WIRE WELL DIMENSIONS Crimp* Mod III Size Solder Mod I Crimp* Mod II AWG (mm) Diameter Depth Diameter Depth Diameter Depth #18 (0.75) .8) #10 (6.77) 3/4” (19.0) 15 (1.5) #12 (4.60) 19/32” (15./Lbs.3) 70 (311.188” (4.142” (3.079” (2.00) 1.278” (7.34) 53/64” (21.Amphenol STAR-LINE® INDUSTRIAL Termination Data Amphenol – Pyle Connectors Corporation’s tools for contact crimping. (N) #18 (0.0) #4 to #6 400 (1779) 1/0 (50.445” (11.00) 100 (11.3) #8 75 (333.56) 15/16” (23.6) 180 (800.70) .58) .00) 500 MCM 2500 (11120) 535 646 777 Torque Data for Pressure Contacts MOD I Contact/Conductor Size/Awg (mm) Torque Req.0) 20 (2.61) 25/64” (9. ** Stranded wire 49 . Crimp Data Contact Size Conductor Wire Size (AWG) Crimped Crimp Retention Min.7) 57/64” (22.47) 3/8” (9.52) .80) 3/4” (19.94) 41/64” (16.5) 15 (66. Force Lbs.5) .5) #16 #18 #20 50 (222. Retention Force In.58) 500 MCM (240.470” (11.455” (11.113” (2. (N•m) Lbs. insertion and removal are required for terminating and assembling contacts.7) 4/0 3/0 2/0 1/0 #1 #2 450 (2001.05) #4 (25.00) 1/2” (12.7) #16 (1.9) 70 (311.0) #2 to 1/0 550 (2447) 4/0 (120.40) 1-3/8” (34.52) 13/64” (5.8) 100 (444.09) .30) 1-1/8” (28.52) #16 (1.142” (3.656” (16.0) .03) .3) #4 #6 #8 140 (622.058” (1.93) * Crimp contacts have inspection hole.3) 1/0 (50.87) 17/32” (6.4) #8 (10.0) .3) 70 (311.0) .4) #10 (6. (2) Use Handy and Harman Silver Solder Flux. IMPORTANT-Use extreme care to prevent overheating the female contact. 50 . Pin ZP-4016-10MF #16 Socket ZP-4116-10MF Black Pin ZP-4016-10NF #16 Yellow Socket ZP-4116-10NF Pin ZP-4016-10PO #16 Socket ZP-4116-10PO Pin ZP-4016-10RO #16 Socket ZP-4116-10RO Pin ZP-4016-10CF #16 Socket ZP-4116-10CF * J K T E B S Iron/Constantan Chromel/Alumel Copper/Constantan Chromel/Constantan Copper/Copper Alloy #11 Temperature Range Material* Degrees Short Time Continuous Constantan Chromel Green Alumel Red Copper White Yellow Blue Purple Black Table Temperature Range of Thermocouple Material Iron White ISA Symbol Nomenclature* (+) Thermocouple Material* Electrolytic Copper 190-350°C & Constantan Chromel & Constantan 0-900°C Iron & Constantan 0-1100°C Chromel & Alumel 0-1100°C ISA Color Military Color Coding Coding (–) Jacket (+) (–) Red Red Red Red White Black Yellow Blue Purple Black Black White Red White Red Yellow Green Yellow Yellow Red to 600°C to 1100°C to 1100°C to 1350°C Conductor Identification Positive (+) Negative (–) Magnetic Non-Magnetic Copper Color Non-Magnetic Copper Color Non-Magnetic Magnetic Non-Magnetic Silver Color Non-Magnetic Non-Magnetic Chromel and Alumel are registered trademarks of Hoskins Manufacturing Company. Contact can be either purchased separately or included in the insert/connector-please coordinate with the factory on this latter option. please consult the Amphenol Industrial website. (3) Use Handy and Harman AMS 2665 Silver Solder with flame torch.STAR-LINE® thermocouple contacts Thermocouple contacts are available for use in all insert configurations. www. Chart is located under literature tab. MOD I & II Color Code Size Gender Cat. (4) Clean flux from all surfaces using boiling water or steam. No.com. For crimp terminations-see tools shown on page 76. please adhere to the following procedures: (1) clean wire and solder well with stainless scratch brush. For Amphenol Star-Line product insert de-rating information per the National Electric Code.amphenol-industrial. otherwise tension will be lost and result in poor contact. When soldering. Insert Arrangement Number MOD MOD MOD Radsok Total 18 I II III Contacts Number (0.0) (120.0) (240.0) (10.0) (300-400) No.75) of Contacts 16 12 10 8 4 1/0 4/0 313MCM 350 MCM 373 MCM 444 MCM 535 MCM 646-777 Page (1.0) (185.0) (6. consult Amphenol Industrial Operations.Amphenol STAR-LINE® INDUSTRIAL Insert Configuration Index For drawings and further information of insert arrangements listed see the referenced page numbers. Arrangements with RADSOK contacts are designated with an ‘R’ in front of the dash number in the part number. For availability of other arrangements.0) (250) (50.5) (4. X 1 RIG-C24-386 RIG-C24-R386 X X 1 RIG-C24-535 X 1 RIG-C24-R535 X X 1 RIG-C24-313 X 1 RIG-C24-R313 X X 1 RIG-C24-373 X 1 RIG-C24-R373 X X 1 RIG-C24-444 X 1 RIG-C24-R444 X X 1 ZP-12-310 X(G) X 7 7 ZP-12-14 X 4 4 ZP-12-314 X 4 4 ZP-12-316 X 4 4 ZP-12-22 X(G) 4 4 ZP-12-322 X(G) 4 4 ZP-12-323 X 17 17 ZP-12-24 X 5 5 ZP-12-324 X X 5 5 ZP-12-326 X 5 3 2 ZP-12-27 X 3 3 ZP-12-327 X X 3 3 ZP-12-330 X(G) X 3 3 ZP-12-33 X 4 4 ZP-12-333 X 4 4 ZP-12-334 X(G) 10 10 ZP-12-348 X 7 7 ZP-12-53 X(G) 5 5 ZP-12-653 X(G) 5 5 ZP-12-354 X X 7 7 ZP-12-355 X 10 10 ZP-12-56 X(G) 3 3 ZP-C-16-341 X 1 ZP-16-312 X(G) X 19 19 ZP-16-16 X 5 5 ZP-16-316 X 5 5 ZP-16-321 X 37 37 ZP-16-22 X 4 4 ZP-16-322 X 4 4 ZP-16-324 X 18 16 2 ZP-16-325 X 16 16 ZP-16-28 X 4 4 ZP-16-328 X 4 4 ZP-16-29 X 9 8 1 ZP-16-333 X 61 61 ZP-16-335 X 27 24 3 ZP-16-37 X 26 18 4 4 ZP-16-38 X(G) 4 4 ZP-16-638 X(G) 4 4 ZP-16-640 X 55 55 ZP-16-344 X 21 11 10 ZP-16-346 X 9 6 3 ZP-16-349 X 14 12 2 ZP-16-355 X 19 19 (G) depicts arrangement with grounded contact 51 1 1 1 1 1 1 1 1 1 1 54 54 54 54 54 54 54 54 54 54 64 56 56 56 56 56 70 59 59 61 55 55 55 56 56 67 64 59 59 65 67 55 54 71 59 59 74 57 57 70 69 57 57 66 79 73 73 57 57 77 72 66 68 71 . 0) 4/0 350 MCM (120. consult Amphenol Industrial Operations.0) 10 (6. Insert Arrangement Number MOD I ZP-16-70 X ZP-16-371 X MOD II MOD III Radsok Contacts 46 Total Number of Contacts 3 45 18 (0.STAR-LINE® Insert Configuration Index For drawings and further information of insert arrangements listed see the referenced page numbers.0) 500MCM (240.0) (185. For availability of other arrangements.0) 4 (250) 3 1 1/0 (50.5) 12 (4. Arrangements with RADSOK contacts are designated with an ‘R’ in front of the dash number in the part number.0) 646-777 Page (300-400) No. 5 5 76 73 ZP-16-373 X(G) 27 24 3 ZP-16-74 ZP-16-75 X(G) 3 3 55 X(G) 5 5 59 ZP-16-376 X(G) 10 6 4 67 ZP-16-377 X X 19 19 70 ZP-16-378 X(G) 7 7 65 ZP-16-381 X 10 6 4 67 ZP-20-313 X 68 68 79 ZP-20-323 X 38 35 3 75 ZP-20-329 X 64 62 2 79 ZP-20-331 X 22 20 2 73 ZP-20-32 X 20 20 72 ZP-20-332 X X 20 20 72 ZP-20-334 X 20 16 4 72 ZP-20-35 X 60 60 78 ZP-20-38 X(G) 5 5 60 ZP-C20-40 X(G) 4 4 57 ZP-C20-640 X(G) 4 4 57 ZP-C20-42 X 4 4 58 ZP-20-43 X(G) 6 2 4 62 & 82 ZP-20-643 X(G) 6 2 4 62 ZP-20-344 X 81 70 11 80 ZP-20-345 X 90 90 80 ZP-20-46 X 6 4 2 62 ZP-20-646 X 6 4 2 62 ZP-20-48 X 6 3 3 62 ZP-20-648 X 6 3 3 62 ZP-20-49 X 5 3 2 61 ZP-20-649 X 5 3 2 61 ZP-20-350 X(G) X 37 37 75 ZP-20-354 X 47 45 2 76 ZP-20-55 X 10 8 2 68 ZP-20-358 X 16 16 70 ZP-20-359 X 7 7 65 ZP-20-673 X 50 46 4 77 ZP-20-374 X 27 25 2 74 ZP-20-375 X 12 12 68 ZP-20-376 X X 19 19 71 ZP-C20-379 X 1 1 54 ZP-20-84 X 5 5 60 ZP-20-384 X 5 5 60 ZP-20-386 X X 37 37 74 ZP-20-387 X(G) X 20 20 72 ZP-20-388 X(G) 19 19 71 ZP-24-313 X 100 100 81 ZP-C24-26 X(G) 4 4 58 (G) depicts arrangement with grounded contact 52 .75) 45 16 (1.0) 8 (10. 0) 8 (10.75) 16 (1.0) 500MCM (240.0) (185. Arrangements with RADSOK contacts are designated with an ‘R’ in front of the dash number in the part number. consult Amphenol Industrial Operations. For availability of other arrangements.0) 4/0 350 MCM (120.0) 4 (250) ZP-24-331 X 60 ZP-C24-36 X 37 ZP-C24-38 ZP-24-40 X X 4 15 ZP-C24-47 X ZP-C24-48 X ZP-C24-49 X(G) ZP-24-352 X(G) ZP-C24-353 ZP-24-354 ZP-24-362 53 7 78 35 2 75 10 5 4 58 69 15 10 5 69 5 2 3 61 5 5 60 X 58 58 78 X 8 4 4 65 X 75 61 11 3 80 X 62 62 79 ZP-24-371 X 37 37 75 ZP-C24-72 X 6 3 3 63 ZP-C24-79 X 5 5 60 ZP-C24-680 X(G) 10 6 4 68 ZP-C24-81 X(G) 15 10 5 69 ZP-24-83 X 4 4 58 ZP-24-84 X 58 58 77 ZP-24-384 X X 58 58 77 ZP-24-385 X 100 100 81 ZP-24-388 X 72 72 80 ZP-24-389 X 60 60 78 ZP-28-314 X 100 83 17 81 ZP-C28-15 X 47 43 3 1 76 ZP-C28-18 X 6 2 4 63 & 82 ZP-C28-R18 X 6 2 4 82 ZP-C28-21 X 8 4 4 66 ZP-28-322 X 143 143 81 ZP-C28-23 X(G) 5 5 61 ZP-28-324 X 55 41 5 3 6 77 ZP-C28-327 X 6 6 63 ZP-C28-328 X 29 23 2 4 74 ZP-28-339 X X 42 42 76 ZP-C28-42 X(G) 6 2 4 64 & 83 ZP-C28-43 X(G) 8 4 4 66 ZP-C28-R44 X X 7 1 3 4 64 & 83 ZPC28-R44 83 (G) depicts arrangement with grounded contact 53 1/0 (50.5) 12 (4.0) 646-777 Page (300-400) No.Amphenol STAR-LINE® INDUSTRIAL Insert Configuration Index For drawings and further information of insert arrangements listed see the referenced page numbers. .0) 10 (6. Insert Arrangement Number MOD I MOD II MOD III Radsok Contacts Total Number of Contacts 18 (0. 0 10.0 120.0 6. Size Type Size Type Number Number AWG Mod II Crimp C16 Pin Socket Grounding Contact Termination Symbol Solder Well Pressure Crimp 341PN 341SN Service Voltage Rating ZP-C16-341PN 1 4/0 D ZP-C16-341SN 341 MCM Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0. Size Type Size Type Number Number AWG Mod II Crimp C20 Pin Socket 379PN 379SN Service Voltage Rating ZP-C20-379PN 1 500MCM D ZP-C20-379SN NOTE: Will accept 535 standard stranding 500 MCM extra flexible cable. 444 MCM 373 MCM.0 25. 350 MCM 500 MCM 646-777 185.75 1.00 300-400 SERVICE VOLTAGE RATING A = 240V. 313 MCM N 1 Contact Style 777 MCM Wire Terminal Shell Insert Dash Catalog Qty. N 1 Contact Style Wire Terminal Shell Insert Dash Catalog Qty.00 240.00 ★ Pre-assembled insert should be ordered mounted in barrel. Size Current Number AWG (mm) Rating Voltage RIG-C24-535PN 1 RIG-C24-535SN RIG-C24-R535PN 1 RIG-C24-R535SN RIG-C24-444PN 1 RIG-C24-444SN RIG-C24-R444PN 1 RIG-C24-R444SN RIG-C24-373PN 1 RIG-C24-373SN RIG-C24-R373PN 1 RIG-C24-R373SN RIG-C24-313PN 1 RIG-C24-313SN RIG-C24-R313PN 1 RIG-C24-R313SN N 535 MCM. D = 600V 54 .5 4.STAR-LINE® Insert Configurations front face of pin insert shown 1 Contact (Dead Front Male Contact/Line Side) Style Wire Terminal Shell Type Size N Mod II Crimp C24 Insert Type Pin Socket Dash Number RIG-C24-386PN 1 RIG-C24-386SN 646-777 (300-400) 1135A 1000V Mod II Radsok C24 Crimp Pin Socket R386PN RIG-C24-R386PN 1 R386SN RIG-C24-R386SN 646-777 (300-400) 1135A 1000V Mod II Radsok C24 Busbar Pin Socket R386PR RIG-C24-R386PR 1 R386SR RIG-C24-R386SR 646-777 (300-400) 1135A 1000V Mod II Crimp C24 Mod II Radsok C24 Crimp Crimp C24 Mod II Mod II Radsock C24 Crimp Mod II Crimp C24 Mod II Radsock C24 Crimp Mod II Crimp C24 Mod II Radsock C24 Crimp Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket 535PN 535SN R535PN R535SN R444PN R444SN R444PN R444SN R373PN R373SN R373PN R373SN R313PN R313SN R313PN R313SN 535 (240) 535 (240) 444 (185) 444 (185) 373 (150) 373 (150) 313 (120) 313 (120) 900A 1000V 900A 1000V 800A 1000V 800A 1000V 700A 1000V 700A 1000V 625A 1000V 625A 1000V 386PN 386SN Catalog Qty.0 50. 350 MCM 500 MCM 646-777 185.0 120.75 1.Amphenol STAR-LINE® INDUSTRIAL Insert Configurations front face of pin insert shown 3 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty.0 10.0 50. D = 600V 55 o . Size Type Size Type Number Number AWG 72 02 3 3 Contacts Style 01 2 D U ®L 36o 2 02 03 180 o 140o Service Voltage Rating 01 D 02 3 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty.00 300-400 SERVICE VOLTAGE RATING A = 240V. Size Type Size Type Number Number AWG Mod I Solder 12 Pin Socket 56P 56S ZP-12-56P ZP-12-56S 3 8 Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod I Solder 12 Pin Socket 27P 27S ZP-12-27P ZP-12-27S Mod II Pin Socket 327PN 327SN ZP-12-327PN ZP-12-327SN Radsok 12 Crimp 3 12 N Service Voltage Rating 1 03 Mod II Crimp 12 Radsok Pin Socket 330PN 330SN ZP-12-330PN ZP-12-330SN 3 05 12 144 N Service Voltage Rating 36 3 05 03 144o N Wire Terminal Shell Insert Dash Catalog Qty.0 6.5 4.0 25. Size Type Size Type Number Number AWG Mod I Solder 16 Pin Socket 74P 74S ZP-16-74P ZP-16-74S Mod I Pressure 16 Pin Socket 74PR 74SR ZP-16-74PR ZP-16-74SR Service Voltage Rating 1 A 04 3 4 o 80o 01 3 220 3 Contacts Style o 108o 04 180o 3 Contacts 72 2 02 D o o 01 1 Style o 108 04 180o Wire Terminal Shell Insert Dash Catalog Qty.00 ★ Pre-assembled insert should be ordered mounted in barrel. Size Type Size Type Number Number AWG Mod I Solder 16 Pin Socket 70P 70S ZP-16-70P ZP-16-70S Mod I Pressure 16 Pin Socket 70PR 70SR ZP-16-70PR ZP-16-70SR Grounding Contact Termination Symbol Solder Well Pressure Crimp 3 4 Service Voltage Rating 01 D Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0.00 240. Size Type Size Type Number Number AWG Mod II Crimp 12 Pin Socket 316PN 316SN ZP-12-316PN ZP-12-316SN 4 10 Service Voltage Rating 252 4 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty.STAR-LINE® Insert Configurations 4 Contacts Style front face of pin insert shown Wire Terminal Shell Insert Dash Catalog Qty.0 6. Size Type Size Type Number Number AWG Mod I Solder 12 Pin Socket 33P 33S ZP-12-33P ZP-12-33S 4 Mod II Crimp 12 Pin Socket 333PN 333SN ZP-12-333PN ZP-12-333SN 16 Service Voltage Rating D 4 Contacts Wire Style Terminal Shell Insert Dash Catalog Qty.00 300-400 SERVICE VOLTAGE RATING A = 240V. D = 600V 56 .00 ★ Pre-assembled insert should be ordered mounted in barrel.0 25.75 1.0 120. 350 MCM 500 MCM 646-777 185.00 240.0 50.0 10.5 4. Size Type Size Type Number Number AWG Mod I Solder 12 Pin 14P ZP-12-14P 4 10 Socket 14S ZP-12-14S Mod I Pressure 12 Pin Socket 14PR 14SR ZP-12-14PR ZP-12-14SR Mod II Crimp 12 Pin Socket 314PN 314SN ZP-12-314PN ZP-12-314SN Service Voltage Rating D U ®L 4 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod I Solder 12 Pin Socket 22P 22S ZP-12-22P ZP-12-22S Mod I Pressure 12 Pin Socket 22PR 22SR ZP-12-22PR ZP-12-22SR Mod II Crimp 12 Pin Socket 322PN 322SN ZP-12-322PN ZP-12-322SN Grounding Contact Termination Symbol Solder Well Pressure Crimp 4 04 D U ®L 10 N 324o 1 03 4 o 36 01 o 2 3 02 108 o Service Voltage Rating D U ®L Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0. 0 25. Size Type Size Type Number Number AWG Mod I Solder 16 Pin Socket 22P 22S ZP-16-22P ZP-16-22S 4 Mod I Pressure 16 Pin Socket 22PR 22SR ZP-16-22PR ZP-16-22SR Mod II Crimp 16 Pin Socket 322PN 322SN ZP-16-322PN ZP-16-322SN 4 Pin Socket 38P 38S ZP-16-38P ZP-16-38S Mod I Pressure 16 Pin Socket 38PR 38SR ZP-16-38PR ZP-16-38SR Mod III Crimp 16 Pin Socket 638PN 638SN ★ ★ 4 1 4 D U ®L 04 03 o 02 4 345o N 330o 05 315o 04 03 1 Service Voltage Rating D 4G Catalog Qty.5 4. 350 MCM 500 MCM 646-777 185.75 1. Size Type Size Type Number Number AWG Mod I Solder 16 N 255 4 Contacts Style Service Voltage Rating 15 105o 120o o 01 1 2 4G U ®L 3 02 165o Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0.0 10. Size Type Size Type Number Number AWG Mod I Solder 16 Pin Socket 28P 28S ZP-16-28P ZP-16-28S 4 Mod II Crimp 16 Pin Socket 328PN 328SN ZP-16-328PN ZP-16-328SN 8 Service Voltage Rating N 01 1 D o 2 4 U ®L 45 02 3 o 112 30' NOTE: Cannot be used with short cable adapter 4 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty. D = 600V 57 .00 240.0 120. Number ZP-C20-40P 4 ZP-C20-40S Mod I Pressure C20 Pin Socket 40PR 40SR ZP-C20-40PR ZP-C20-40SR od III Crimp C20 M Pin Socket 640PN 640SN ★ ★ Solder Well Pressure Crimp Size AWG 1/0 N Current Rating D 135 01 02 3 U ®L Wire Style Terminal Shell Insert Dash Type Size Type Number Mod I Solder C20 Pin 40P Socket 40S 105o o 2 4 Contacts Grounding Contact Termination Symbol 01 2 3 240o Wire Terminal Shell Insert Dash Catalog Qty.00 300-400 SERVICE VOLTAGE RATING A = 240V.00 ★ Pre-assembled insert should be ordered mounted in barrel.0 6.0 50.Amphenol STAR-LINE® INDUSTRIAL Insert Configurations front face of pin insert shown 4 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty. 00 300-400 SERVICE VOLTAGE RATING A = 240V.0 25.0 120. Size Type Size Type Number Number AWG Mod I Solder C24 Pin Socket 26P 26S ZP-C24-26P ZP-C24-26S 4 Mod I Pressure C24 Pin Socket 26PR 26SR ZP-C24-26PR ZP-C24-26SR 4/0 Service Voltage Rating 15o 01 1 D 2 4G U ®L 3 02 165o 4 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG 15 N U ®L ZP-C20-42PR ZP-C20-42SR 4 Contacts Style front face of pin insert shown Service Voltage Rating D 4 2 1 02 225 o N Service Voltage Rating 45o 01 2 3 D 1 4 4 Contacts Style N Wire Terminal Shell Insert Dash Catalog Qty.00 240. D = 600V 58 .0 6. Size Type Size Type Number Number AWG Mod I Solder C24 Pin Socket 38P 38S ZP-C24-38P ZP-C24-38S Mod II Pressure C24 Pin Socket 38PR 38SR ZP-C24-38PR ZP-C24-38SR Grounding Contact Termination Symbol Solder Well Pressure Crimp 4 4/0 Service Voltage Rating N 15 o 01 3 D U ®L 240 o 03 225 o 2 02 4 1 Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0.STAR-LINE® Insert Configurations 4 Contacts Wire Style Terminal Shell Insert Dash Catalog Qty.0 50.75 1.00 ★ Pre-assembled insert should be ordered mounted in barrel. Size Type Size Type Number Number AWG Mod I Solder C20 Pin 42P ZP-C20-42P 4 1/0 Socket 42S ZP-C20-42S Mod I Pressure C20 Pin Socket 42PR 42SR Mod I Solder 24 Pin Socket 83P 83S ZP-24-83P ZP-24-83S 4 4/0 o 01 3 01 key position not available in pressure termination Wire Terminal Shell Insert Dash Catalog Qty.0 10.5 4. 350 MCM 500 MCM 646-777 185. 75 1. Size Type Size Type Number Number AWG Mod I Solder 12 Pin Socket 53P 53S ZP-12-53P ZP-12-53S Mod III Crimp 12 Pin Socket 653PN 653SN 5 12 Service Voltage Rating N 2 1 D 3 4G 5 ★ ★ 01 key position not available in presssure termination 5 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty.0 120.0 10.0 6. Size Type Size Type Number Number AWG Mod I Solder 16 Pin 75P ZP-16-75P 5 8 Socket 75S ZP-16-75S Service Voltage Rating D N 2 1 U ®L Grounding Contact Termination Symbol Solder Well Pressure Crimp 3 5 4G Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0.00 300-400 SERVICE VOLTAGE RATING A = 240V. Size Type Size Type Number Number AWG Mod I Solder 16 Pin Socket 16P 16S ZP-16-16P ZP-16-16S 5 Mod II Crimp 16 Pin Socket 316PN 316SN ZP-16-316PN ZP-16-316SN 8 Service Voltage Rating N 36 o 01 5 D 1 2 4 U ®L 3 5 Contacts Wire Style Terminal Shell Insert Dash Catalog Qty. 350 MCM 500 MCM 646-777 185.Amphenol STAR-LINE® INDUSTRIAL Insert Configurations 5 Contacts Style front face of pin insert shown Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG ModI Solder 12 Pin Socket 24P 24S ZP-12-24P ZP-12-24S Mod II Pin Socket 324PN 324SN ZP-12-324PN ZP-12-324SN Radsok 12 Crimp 5 12 Service Voltage Rating N 48o 1 5 D 01 2 02 4 97o30' 3 U ®L 5 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty.00 240.0 25. D = 600V 59 .0 50.5 4.00 ★ Pre-assembled insert should be ordered mounted in barrel. Size Type Size Type Number Number AWG Mod I Solder C24 Pin Socket 49P 49S ZP-C24-49P ZP-C24-49S 5 Mod I Pressure C24 Pin Socket 49PR 49SR ZP-C24-49PR ZP-C24-49SR 1/0 Service Voltage Rating N 5 E 36 o 01 1 4G U ®L 2 3 Grounding Contact Termination Symbol Solder Well Pressure Crimp Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0.00 300-400 SERVICE VOLTAGE RATING A = 240V.0 25. D = 600V 60 .5 4.00 ★ Pre-assembled insert should be ordered mounted in barrel.00 240.0 10. Size Type Size Type Number Number AWG Mod I Solder 20 Pin Socket 38P 38S ZP-20-38P ZP-20-38S Mod I Pressure 20 Pin Socket 38PR 38SR ZP-20-38PR ZP-20-38SR 5 4 Service Voltage Rating 15o N 01 1 D 5 2 U ®L 4G 3 5 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty.0 6.0 120.75 1.0 50. Size Type Size Type Number Number AWG Mod I Solder 20 Pin Socket 84P 84S ZP-20-84P ZP-20-84S 5 Mod I Pressure 20 Pin Socket 84PR 84SR ZP-20-84PR ZP-20-84SR Mod II Crimp 20 Pin Socket 384PN 384SN ZP-20-384PN ZP-20-384SN 4 Service Voltage Rating N D 3 4 2 U ®L 1 5 5 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod I Solder C24 Pin Socket 79P 79S ZP-C24-79P ZP-C24-79S 5 Mod I Pressure C24 Pin Socket 79PR 79SR ZP-C24-79PR ZP-C24-79SR 1/0 N Service Voltage Rating 2 1 E 3 U ®L 01 5 108o 4 5 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty.STAR-LINE® Insert Configurations front face of pin insert shown 5 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty. 350 MCM 500 MCM 646-777 185. ZP-12-326PN ZP-12-326SN 2 3 Size AWG Service Voltage Rating 8 16 A A N Wire Terminal Shell Type Size Insert Type Dash Number 49P 49S Catalog Number Solder 20 Pin Socket Crimp 20 Pin Socket 649PN 649SN ★ ★ Insert Type Dash Number Catalog Number Qty. 350 MCM 500 MCM 646-777 185. ZP-C24-48P ZP-C24-48S Size AWG 3 2 4/0 12 Service Voltage Rating D A N 45 292o 03 o 01 1 5 2 4 3 02 157o30' Grounding Contact Termination Symbol Solder Well o 180o ® Style 126 03 5 Contacts Mod II o 4G 3 Style 90 2 01 U ®L Pressure Crimp Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0.00 ★ Pre-assembled insert should be ordered mounted in barrel.0 25. ZP-C28-23P ZP-C28-23S ZP-C28-23PR ZP-C28-23SR 5 Size AWG Service Voltage Rating 4/0 N 1 D 5 02 Wire Terminal Shell Type Size Crimp 12 5 Contacts Mod I od III M Insert Type Pin Socket Dash Number 326PN 326SN Catalog Number Qty.Amphenol STAR-LINE® INDUSTRIAL Insert Configurations front face of pin insert shown 5 Contacts Style Mod I Mod I Wire Terminal Shell Type Size Solder C28 Pressure C28 Insert Type Pin Socket Pin Socket Dash Number 23P 23S 23PR 23SR Catalog Number Qty.0 10.00 300-400 SERVICE VOLTAGE RATING A = 240V.0 50. D = 600V 61 .0 6.75 1.0 120. 5 270 o 05 4 3 ZP-20-49P ZP-20-49S 2 3 1/0 12 2 04 02 03 90o 115 o o Service Voltage Rating E E o 01 1 180 Size AWG 45 N A 280 o 04 250 o E B 80o 01 02 03 D 110o C 5 Contacts Style Mod I Wire Terminal Shell Type Size Solder C24 Pin Socket 48P 48S Qty.5 4.00 240. 75 1.5 4.0 6.00 300-400 SERVICE VOLTAGE RATING A = 240V.0 10. ZP-20-46P ZP-20-46S 646PN 646SN Size AWG 2 4 1/0 4 Service Voltage Rating 334º A A Mod I od III M Wire Terminal Shell Type Size Insert Type 270º ★ ★ Solder 20 Pin Socket Crimp 20 Pin Socket 48P 48S Catalog Number Qty.00 ★ Pre-assembled insert should be ordered mounted in barrel.00 240. ZP-20-48P ZP-20-48S 648PN 648SN Size AWG 3 3 1/0 12 Service Voltage Rating B 02 C E D N 290º D D F Solder Well Pressure Crimp A 01 04 ★ ★ 70º B E D 03 215º Grounding Contact Termination Symbol A 03 244º Dash Number 01 F 6 Contacts Style 26º N 04 C 02 145º Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0. 350 MCM 500 MCM 646-777 185.0 50. Size AWG 4 2 4 10 Service Voltage Rating D D 30o N 01 1 4G 3 270 o 05 ® 240 6 04 o 5 2 02 120o 03 180º 6 Contacts Style Mod I od III M Wire Terminal Shell Type Size Insert Type Solder 20 Pin Socket Crimp 20 Pin Socket Dash Number 46PR 46SR Catalog Number Qty.0 25.STAR-LINE® Insert Configurations front face of pin insert shown 6 Contacts Style Mod I od III M Wire Terminal Shell Type Size Insert Type Pressure 20 Pin Socket Crimp 20 Pin Socket Dash Number Catalog Number 43PR 43SR ZP-20-43PR ZP-20-43SR 643PN 643SN ★ ★ Qty. D = 600V 62 .0 120. 5 4.Amphenol STAR-LINE® INDUSTRIAL Insert Configurations front face of pin insert shown 6 Contacts Style Mod I N Wire Terminal Shell Type Size Solder C24 Insert Type Pin Socket Dash Number 72P 72S Catalog Number Qty.75 1. ZP-C24-72P ZP-C24-72S Size AWG 3 3 4/0 12 Service Voltage 290o Rating 04 D D 6 1 70o 01 5 2 4 3 02 03 145o 215o 6 Contacts Style Mod II Wire Terminal Shell Type Size Crimp C28 Insert Type Pin Socket Dash Number 327PN 327SN Catalog Number Qty.0 50.00 300-400 SERVICE VOLTAGE RATING A = 240V. 350 MCM 500 MCM 646-777 185. ZP-C28-327PN ZP-C28-327SN Size AWG 6 1/0 Service Voltage Rating N 30 o 01 1 D 60 02 2 5 o 03 90 o 6 4 04 3 120 05 230 o o 6 Contacts Style Mod I Wire Terminal Shell Type Size Solder C28 Insert Type Pin Socket Dash Number 18P 18S Catalog Number Qty.0 10. ZP-C28-18P ZP-C28-18S 4 2 Size AWG 350 MCM 12 Service Voltage Rating N 1 5 D E 01 60 o 4 2 3 6 02 120 03 195 Grounding Contact Termination Symbol Solder Well Pressure Crimp o Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0.0 25.0 120.0 6. D = 600V 63 o .00 240.00 ★ Pre-assembled insert should be ordered mounted in barrel. Size AWG 4 2 4/0 10 Service Voltage Rating N 5 D D 1 6 4G U ®L 01 90 2 02 3 126 03 180 7 Contacts Style Mod I Wire Terminal Shell Insert Dash Type Size Type Number Radsok C28 Pin R44PR Pressure Socket R44SR Catalog Number ZP-C28-R44PR ZP-C28-R44SR Qty.0 25.00 300-400 SERVICE VOLTAGE RATING A = 240V.0 50.00 240.0 6. 3 3 1 Size AWG 4/0 8 10 Service Voltage Rating D D D Qty. Size AWG Service Voltage Rating o N 7 Contacts Style Mod II Wire Terminal Shell Type Size Crimp 12 Insert Type Pin Socket Dash Number 348PN 348SN Catalog Number ZP-12-348PN ZP-12-348SN 7 16 330o 300 A 270 o 240 ® 11 o 10 210 Mod II Wire Terminal Shell Type Size Radsok Crimp 12 Insert Type Pin Socket Dash Number 310PN 310SN Catalog Number Qty.0 10.00 ★ Pre-assembled insert should be ordered mounted in barrel.0 120. D = 600V 64 o o .5 4. 350 MCM 500 MCM 646-777 185.STAR-LINE® Insert Configurations front face of pin insert shown 6 Contacts Style Mod I Mod I Mod I Wire Terminal Shell Type Size Insert Type Solder C28 Pressure C28 Pin Socket Pin Socket Radsok C28 Pressure Pin Socket Dash Number Catalog Number 42P 42S 42PR 42SR ZP-C28-42P ZP-C28-42S ZP-C28-42PR ZP-C28-42SR R42PR R42SR ZP-C28-R42PR ZP-C28-R42SR Qty.75 1. ZP-12-310PN ZP-12-310SN Size AWG 7 12 4 Solder Well Pressure Crimp 05 o 180 o 03 90 04 150 o 60º 02 o 120o o N Service Voltage Rating 6 A 5 1 7 4 2 3 Ground terminal method same as corresponding line contacts ® Grounding Contact Termination Symbol 3 07 06 7 Contacts Style 2 7 5 08 o 01 1 6 09 30 N Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0. ZP-16-378PN ZP-16-378SN Size AWG 7 12 1 Service Voltage Rating 280 o 04 03 Mod II Wire Terminal Shell Type Size Crimp 20 Insert Type Pin Socket Dash Number 359PN 359SN Catalog Number Qty.0 10. ZP-20-359PN ZP-20-359SN Size AWG 7 8 Service Voltage Rating 288 252 N 08 01 1 2 7 4 06 Crimp C24 Insert Type Pin Socket Dash Number 353PN 353SN Catalog Number Qty.00 240.00 300-400 SERVICE VOLTAGE RATING A = 240V.75 1. D = 600V 65 o 30o 01 8 B A 108 144o o N Wire Terminal Shell Type Size 03 o 04 05 180 72 02 3 5 07 8 Contacts Mod II 36o 6 216o Style 228o 180o E o 01 02 o 09 o 4 5 324o 7 Contacts Style 3 6 D 140 2 7 .5 4. ZP-C24-353PN ZP-C24-353SN Size AWG 4 4 1/0 12 Service Voltage Rating 1 7 02 2 3 6 5 71o 03 108o 4 04 222o Grounding Contact Termination Symbol Solder Well Pressure Crimp Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0.0 50.Amphenol STAR-LINE® INDUSTRIAL Insert Configurations front face of pin insert shown 7 Contacts Style Mod II Wire Terminal Shell Type Size Radsok Crimp 12 Insert Type Pin Socket Dash Number 354PN 354SN Catalog Number Qty.0 25. ZP-12-354PN ZP-12-354SN Size AWG 7 12 Service Voltage Rating N 1 A 2 7 3 4 6 5 ® N 7 Contacts Style Mod II Wire Terminal Shell Type Size Crimp 16 Insert Type Pin Socket Dash Number 378PN 378SN Catalog Number Qty.0 6. 350 MCM 500 MCM 646-777 185.00 ★ Pre-assembled insert should be ordered mounted in barrel.0 120. 00 ★ Pre-assembled insert should be ordered mounted in barrel.00 240. 350 MCM 500 MCM 646-777 185. D = 600V 66 75o .75 1. ZP-C28-21P ZP-C28-21S 4 4 Size AWG 350 MCM 12 Relay Service Voltage Rating 1 5 D E 7 4 60 01 o 2 8 6 3 8 Contacts Style Mod I Wire Terminal Shell Type Size Solder C28 Insert Type Pin Socket Dash Number 43P 43S Catalog Number Qty. ZP-16-29P ZP-16-29S Size AWG 1 8 4 16 N Service Voltage Rating 300 o 05 D D 8 7 240 6 04 o 1 9 Mod II Crimp 16 Insert Type Pin Socket Dash Number 346PN 346SN Catalog Number Qty.00 300-400 SERVICE VOLTAGE RATING A = 240V. ZP-C28-43P ZP-C28-43S 4 4 Size AWG 350 MCM 12 Relay N Service Voltage Rating 2 6 7 D E 01 3 1 8 5 4G 9 Contacts Style Mod I Wire Terminal Shell Type Size Solder 16 Insert Type Pin Socket Dash Number 29P 29S Catalog Number Qty. ZP-16-346PN ZP-16-346SN Size AWG 6 3 12 8 Solder Well Pressure Crimp 02 Service Voltage Rating 8 7 A A 6 230 o 1 9 5 05 60 o 120 o o 30 N ® Grounding Contact Termination Symbol 4 03 9 Contacts Wire Terminal Shell Type Size 01 3 5 180 Style 2 o 01 2 02 3 4 60 o 03 90o 04 120o Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0.STAR-LINE® Insert Configurations front face of pin insert shown 8 Contacts Style Mod I N Wire Terminal Shell Type Size Solder C28 Insert Type Pin Socket Dash Number 21P 21S Catalog Number Qty.0 50.0 25.0 10.5 4.0 6.0 120. Amphenol STAR-LINE® INDUSTRIAL Insert Configurations front face of pin insert shown 10 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod II Crimp 12 Pin Socket 355PN 355SN ZP-12-355PN ZP-12-355SN 10 16 N Service Voltage Rating 5 4 3 A 10 9 6 1 2 7 75o 01 8 ® N 10 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod II Crimp 12 Pin Socket 334PN 334SN ZP-12-334PN ZP-12-334SN 10 16 1 9 8 Service Voltage Rating 7 6 10 4 5 A 2 3 70o 02 03 145o ® 10 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod II Crimp 16 Pin Socket 381PN 381SN ZP-16-381PN ZP-16-381SN 4 6 10 12 N Service Voltage Rating 5 4 8 D D 10 9 30 01 o 02 45 o 1 6 2 3 7 ® 10 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod II Crimp 16 Pin Socket Grounding Contact Termination Symbol Solder Well 35o N Pressure Crimp 376PN 376SN ZP-16-376PN ZP-16-376SN 4 6 10 12 Service Voltage Rating 1 6 9 01 2 7 5 D D 4G 10 8 3 Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0.75 1.5 4.0 6.0 10.0 25.0 50.0 120.00 ★ Pre-assembled insert should be ordered mounted in barrel. 350 MCM 500 MCM 646-777 185.00 240.00 300-400 SERVICE VOLTAGE RATING A = 240V, D = 600V 67 STAR-LINE® Insert Configurations front face of pin insert shown 10 Contacts Style N Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod I Solder 20 Pin Socket 55P 55S ZP-20-55P ZP-20-55S 2 8 1/0 12 Service Voltage Rating D D o 01 1 8 7 30 2 10 9 6 60o 02 90o 03 3 5 04 4 120 ® 10 Contacts Style N Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG od III Crimp C24 M Pin Socket 680PN 680SN 4 6 ★ ★ 1/0 12 Service Voltage Rating Pin Socket 375PN 375SN ZP-20-375PN ZP-20-375SN 12 10 27o N Service Voltage Rating D 8 01 1 9 2 10 12 5 349PN 349SN ZP-16-349PN ZP-16-349SN 2 12 4 16 04 173 14 Contacts Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG 8 D A 7 12 6 30 1 14 Solder Well Pressure Crimp o 02 2 60 10 3 03 4 06 o 90 o 04 112o 05 157 Grounding Contact Termination Symbol 133o 01 9 13 11 5 107o o N Service Voltage Rating 03 05 o 67o 3 11 4 06 214 Pin Socket 02 7 ® Mod II Crimp 16 3 8 6 Style 7 10 12 Contacts Mod II Crimp 20 2 9 5 4G Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG 01 1 ® Style 35o 6 D D 135 o o Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0.75 1.5 4.0 6.0 10.0 25.0 50.0 120.00 ★ Pre-assembled insert should be ordered mounted in barrel. 350 MCM 500 MCM 646-777 185.00 240.00 300-400 SERVICE VOLTAGE RATING A = 240V, D = 600V 68 o Amphenol STAR-LINE® INDUSTRIAL Insert Configurations front face of pin insert shown 15 Contacts Style N Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod I Solder 24 Pin Socket 40P 40S ZP-24-40P ZP-24-40S 5 10 1/0 16 Service Voltage Rating 9 8 13 Mod I Solder C24 Pin Socket 47P 47S ZP-C24-47P ZP-C24-47S 5 10 1/0 12 N Service Voltage Rating D A 4 5 6 N Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod I Solder C24 Pin Socket 81P 81S ZP-C24-81P ZP-C24-81S 5 10 1/0 12 Service Voltage Rating 4 3 D A 5 1 6 13 12 2 14 11 15 10 9 16 Contacts 7 8 N Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod II Crimp 16 Pin Socket 325PN 325SN ZP-16-325PN ZP-16-325SN 16 16 Service Voltage Rating 9 8 D 243o 03 Grounding Contact Termination Symbol Pressure Crimp 7 10 1 15 11 14 16 6 13 12 5 2 3 01 90o 4 02 180 ® Solder Well 3 12 13 14 15 Contacts Style 2 15 8 126o 01 11 9 02 36o 1 10 7 Style 4 5 6 15 Contacts Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG 3 12 14 7 Style 2 11 15 o 01 1 10 D D 36 o Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0.75 1.5 4.0 6.0 10.0 25.0 50.0 120.00 ★ Pre-assembled insert should be ordered mounted in barrel. 350 MCM 500 MCM 646-777 185.00 240.00 300-400 SERVICE VOLTAGE RATING A = 240V, D = 600V 69 00 ★ Pre-assembled insert should be ordered mounted in barrel. Size Type Size Type Number Number AWG 36 05 198 ® Style 4 5 6 17 Contacts Style 3 03 90º 16 13 57º 02 2 11 15 14 9 36º 01 3 11 13 12 1 2 Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0.0 6.0 50. Size Type Size Type Number Number AWG 72 02 3 N Service Voltage Rating ® Style o 01 o 18 Contacts Wire Terminal Shell Insert Dash Catalog Qty.00 240.0 10. D = 600V 70 o .5 4.STAR-LINE® Insert Configurations front face of pin insert shown 16 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty. 350 MCM 500 MCM 646-777 185.0 25.00 300-400 SERVICE VOLTAGE RATING A = 240V. Size Type Size Type Number Number AWG Mod II Crimp 12 Pin Socket 323PN 323SN ZP-12-323PN 17 18 ZP-12-323PN N Service Voltage Rating 306 270 A o 08 o 07 234 o 12 17 11 10 06 16 9 8 Mod II Crimp 16 Pin Socket 324PN 324SN ZP-16-324PN ZP-16-324SN 2 16 10 16 1 13 2 14 15 5 7 6 300 D D o Radsok 16 Crimp Pin Socket 377PN 377SN ZP-16-377PN ZP-16-377SN 19 06 13 12 2 15 255 o 05 11 17 10 Service Voltage Rating 9 7 8 7 Crimp 6 4 5 60o 02 90 03 19 14 15 4 01 10 18 17 16 6 5 Pressure o 24o 9 ® Solder Well o 150o 8 Grounding Contact Termination Symbol o 108 01 o N A 3 16 18 211 12 03 144 19 Contacts Mod II 4 04 14 1 04 Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod II Crimp 20 Pin Socket 358PN 358SN ZP-20-358PN 16 8 ZP-20-358SN N Service Voltage Rating 1 10 A 8 12 7 ® Wire Terminal Shell Insert Dash Catalog Qty.0 120.75 1. Amphenol STAR-LINE® INDUSTRIAL Insert Configurations front face of pin insert shown 19 Contacts Style Mod II Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Radsok 16 Crimp Pin Socket 312PN 312SN ZP-16-312PN ZP-16-312SN 19 12 N Service Voltage Rating 48 02 1 12 13 2 11 18 14 3 19 10 17 15 4 16 9 5 8 7 6 A o 03 144 ® 19 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod II Crimp 16 Pin Socket 355PN 355SN ZP-16-355PN ZP-16-355SN 19 16 324 Service Voltage Rating 288 o A 252 o N o 09 10 08 9 07 8 18 19 17 06 Mod II Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Radsok 20 Crimp Pin Socket 376PN 376SN ZP-20-376PN ZP-20-376SN 19 12 388PN 388SN ZP-20-388PN ZP-20-388SN 19 12 11 D 18 10 Solder Well Pressure Crimp o 108 04 17 19 16 2 13 3 4 14 15 5 6 7 N Service Voltage Rating 4 5 6 7 14 15 8 19 13 16 9 2 18 17 1 10 11 12 3 D ® Grounding Contact Termination Symbol 03 72 144o 1 12 19 Contacts Pin Socket 15 5 02 N Service Voltage Rating ® Mod II Crimp 20 3 14 4 05 8 Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG 2 180o 9 Style 13 6 19 Contacts Style 01 16 7 216o ® 36o 12 1 11 o Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0.75 1.5 4.0 6.0 10.0 25.0 50.0 120.00 ★ Pre-assembled insert should be ordered mounted in barrel. 350 MCM 500 MCM 646-777 185.00 240.00 300-400 SERVICE VOLTAGE RATING A = 240V, D = 600V 71 o STAR-LINE® Insert Configurations front face of pin insert shown 20 Contacts Wire Style Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod I Solder 20 Pin 32P ZP-20-32P 20 12 Socket 32S ZP-20-32S Mod II Radsok 20 Pin 332PN ZP-20-332PN Crimp Socket 332SN ZP-20-332SN N Service Voltage Rating B Center A Outer 15 14 1 16 20 17 Mod II Radsok 20 Crimp Pin Socket 387PN 387SN ZP-20-387PN 20 12 ZP-20-387SN 12 19 11 10 9 8 4 6 3 2 B Center A Outer 7 5 17 8 01 56o 18 9 1 16 20 15 19 10 11 13 14 12 N Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod II Crimp 20 Pin Socket 334PN 334SN ZP-20-334PN ZP-20-334SN 4 16 8 16 Service Voltage Rating 300 15 o 05 16 14 13 D D 1 2 3 01 17 4 20 19 18 5 12 11 10 9 8 6 7 02 60o 120 03 ® 180o 21 Contacts Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod II Crimp 16 Pin Socket 344PN 344SN ZP-16-344PN ZP-16-344SN 10 11 12 16 Grounding Contact Termination Symbol Pressure Crimp 30o N Service Voltage Rating 14 1 01 2 20 15 3 12 21 16 19 4 02 11 5 10 18 17 6 9 7 8 05 13 A A 90o 03 222o ® Solder Well 6 7 18 20 Contacts Style 4 N Service Voltage Rating ® Style 01 5 20 Contacts Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG 3 13 ® Style 2 43o 30' 150o Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0.75 1.5 4.0 6.0 10.0 25.0 50.0 120.00 ★ Pre-assembled insert should be ordered mounted in barrel. 350 MCM 500 MCM 646-777 185.00 240.00 300-400 SERVICE VOLTAGE RATING A = 240V, D = 600V 72 o Amphenol STAR-LINE® INDUSTRIAL Insert Configurations front face of pin insert shown 22 Contacts Style N Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod II Crimp 20 Pin Socket 331PN 331SN ZP-20-331PN ZP-20-331SN 2 20 8 16 Service Voltage Rating 12 11 21 10 1 17 22 13 E D 16 15 14 2 18 7 8 9 01 3 4 02 5 19 20 45o 90o 6 03 ® 191o15' 26 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod I Solder 16 Pin 37P ZP-16-37P Socket 37S ZP-16-37S 4 4 18 12 16 18 N 324o Service Voltage Rating 288 A A A o 252 18 1 2 3 17 4 16 23 22 15 5 19 26 6 24 14 21 7 25 13 20 8 12 11 9 10 07 216 01 09 08 o o 06 Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod II Crimp 16 Pin Socket 335PN 335SN ZP-16-335PN ZP-16-335SN 3 24 12 16 A A 13 24 23 12 22 11 10 108o o 33 30' 1 16 15 14 25 03 144o 180o N Service Voltage Rating 72o 02 04 05 27 Contacts Style 36o 2 01 17 26 18 3 19 27 20 21 8 9 4 5 02 90 o 6 7 ® 27 Contacts Style N Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod II Crimp 16 Pin Socket Grounding Contact Termination Symbol Solder Well Pressure Crimp 373PN 373SN ZP-16-373PN ZP-16-373SN 24 3 16 12 Service Voltage Rating 4 3 A A 7 6 5 19 20 18 26 2 1 17 16 25 27 24 01 8 9 21 10 22 11 23 12 54o 02 90o 13 15 14G Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0.75 1.5 4.0 6.0 10.0 25.0 50.0 120.00 ★ Pre-assembled insert should be ordered mounted in barrel. 350 MCM 500 MCM 646-777 185.00 240.00 300-400 SERVICE VOLTAGE RATING A = 240V, D = 600V 73 75 1. D = 600V 74 .0 25.0 6. Size Type Size Type Number Number AWG 66 02 5 19 D D A o o 4 20 o 45o 01 2 25 21 120 05 150 23 o 03 90 N 29 Contacts Style 45 20 5 6 8 9 10 o 02 3 18 25 14 225 01 1 17 16 06 Style 30 N 32 20 3 37 12 26 13 35 27 14 36 28 15 31 30 29 16 17 19 18 1 2 Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0.0 50.STAR-LINE® Insert Configurations front face of pin insert shown 27 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod II Crimp C28 Pin 328PN ZP-C28-328PN Socket 328SN ZP-C28-328SN 4 2 23 1/0 8 12 22 Service Voltage Rating 1 24 3 26 28 18 7 8 16 27 15 11 13 12 10 9 04 05 155 37 Contacts Mod II Crimp 16 Pin 321PN ZP-16-321PN Socket 321SN ZP-16-321SN 37 16 Service Voltage Rating A N 292o30' 260 07 o 195º Mod II 65o 97o30' 130 o N Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod II Crimp 20 Pin Socket 374PN 374SN ZP-20-374PN ZP-20-374SN 2 25 4 12 Service Voltage Rating 15 D A 2 19 26 24 27 13 12 23 11 o 21 22 4 7 04 Wire Terminal Shell Insert Dash Catalog Qty.0 10.0 120. 350 MCM 500 MCM 646-777 185.00 300-400 SERVICE VOLTAGE RATING A = 240V.5 4.00 240.00 ★ Pre-assembled insert should be ordered mounted in barrel. Size Type Size Type Number Number AWG Radsok 20 Crimp Pin Socket 386PN 386SN ZP-20-386PN ZP-20-386SN 37 12 Service Voltage Rating 10 9 24 8 A 22 6 5 ® Grounding Contact Termination Symbol Pressure Crimp 11 25 34 23 33 7 21 4 Solder Well 01 162o30' 37 Contacts Style o 32 30' 05 06 o o 17 18 1 19 2 30 3 02 31 29 15 32 20 4 37 28 21 36 5 33 03 14 27 22 35 34 23 6 13 26 7 24 25 12 8 11 04 10 9 08 o 135 16 09 227 30' ® o 03 90o 6 17 14 Wire Terminal Shell Insert Dash Catalog Qty. 350 MCM 500 MCM 646-777 185.0 120.0 10. D = 600V 75 .75 1. Size Type Size Type Number Number AWG Mod I Solder C24 Pin Socket 36P 36S ZP-C24-36P ZP-C24-36S 2 35 1/0 12 Service Voltage Rating D A 17 16 28 254 05 1 20 29 37 14 o 18 19 36 15 27 35 13 6 7 01 30 2 3 21 4 31 02 22 6 33 25 24 23 11 8 10 9 7 03 04 ® 76 o 5 32 34 26 12 o 25o N 37 Contacts 03 90 8 9 10 4 23 24 25 11 45o 22 5 33 35 26 100o 3 21 32 37 02 2 20 19 36 02 o 30 29 28 21 15 18 17 16 12 Style 3 4 37 15 28 36 5 22 33 14 27 35 34 6 23 13 26 7 25 24 12 8 11 10 9 A 37 Contacts Mod II Crimp 24 20 32 N Wire Terminal Shell Insert Dash Catalog Qty.0 6.00 300-400 SERVICE VOLTAGE RATING A = 240V.Amphenol STAR-LINE® INDUSTRIAL Insert Configurations front face of pin insert shown 37 Contacts Style Mod II Wire Terminal Shell Insert Dash Catalog Qty.5 4. Size Type Size Type Number Number AWG Mod II Crimp 20 Pin Socket 323PN 323SN ZP-20-323PN ZP-20-323SN 3 35 10 16 Service Voltage Rating A A 315 283o 08 07 19 06 15 05 Solder Well Pressure Crimp 28 13 2 21 34 23 24 27 26 25 11 10 9 02 4 22 37 35 36 12 3 5 6 7 8 03 04 60o 90o 117o 225o ® Grounding Contact Termination Symbol 38 29 14 32 33 31 30 01 1 20 18 17 16 255o 27o N o Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0. Size Type Size Type Number Number AWG Radsok 20 Crimp Pin Socket 350PN 350SN ZP-20-350PN ZP-20-350SN 37 12 N Service Voltage Rating 30 Pin Socket 371PN 371SN ZP-24-371PN ZP-24-371SN 37 16 Service Voltage Rating 15 D 14 1 31 27 13 01 34 ® Wire Terminal Shell Insert Dash Catalog Qty.00 ★ Pre-assembled insert should be ordered mounted in barrel. Size Type Size Type Number Number AWG 2 31 16 29 ® Style 1 19 18 17 127 o 178o 38 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty.0 25.00 240.0 50. 00 300-400 SERVICE VOLTAGE RATING A = 240V.0 50.5 4. Size Type Size Type Number Number AWG Mod I Solder C28 Pin 15P ZP-C28-15P Socket 15S ZP-C28-15S 1 3 43 1/0 4 12 47 18 240o 04 42 34 17 16 15 39 13 12 11 60o 5 6 7 8 30 31 32 14 4 28 29 44 45 33 01 43 46 40 3 27 38 41 35 19 2 26 37 20 D D A 1 24 23 o Service 300 22 05 Voltage 21 36 Rating 9 02 10 03 180o Grounding Contact Termination Symbol Solder Well Pressure Crimp Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0.0 25.00 240. Size Type Size Type Number Number AWG Mod II Crimp 20 Pin Socket 354PN 354SN ZP-20-354PN ZP-20-354SN 2 45 8 16 Service Voltage Rating 22 25 41 21 40 19 38 17 16 3 27 43 46 18 37 4 28 6 7 30 31 33 32 10 34 15 11 14 13 12 35 60 02 5 29 44 45 36 o 01 2 26 42 47 20 39 D A 1 24 23 30 03 90o 8 04 9 120o 05 06 o 150o 180o N 47 Contacts Style 25 Wire Terminal Shell Insert Dash Catalog Qty.STAR-LINE® Insert Configurations front face of pin insert shown 42 Contacts Style Mod II 30 N Wire Terminal Shell Insert Dash Catalog Qty.75 1.00 ★ Pre-assembled insert should be ordered mounted in barrel. 350 MCM 500 MCM 646-777 185. D = 600V 76 120 o .0 6.0 120. Size Type Size Type Number Number AWG Radsok 28 Crimp Pin Socket 339PN 339SN ZP-28-339PN ZP-28-339SN 42 12 Service Voltage Rating 18 D 32 16 ® 35 14 12 11 46 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty. Size Type Size Type Number Number AWG Mod II Crimp 16 Pin Socket 371PN 371SN ZP-16-371PN ZP-16-371SN 45 1 18 8 7 8 04 9 120 o 05 06 180 03 90o 6 26 27 10 o 5 25 28 29 13 24 38 39 60 02 4 23 37 40 30 3 36 42 31 15 22 41 01 2 21 34 33 17 1 20 19 o 150o o N Service Voltage Rating 23 1 22 2 21 40 24 3 39 20 25 4 19 38 45 41 18 37 26 5 46 A A 17 36 44 16 15 43 34 14 27 6 42 35 33 13 31 32 12 11 28 7 29 30 8 9 10 ® N 47 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty.0 10. 5 4. Size Type Size Type Number Number AWG 2 46 27 28 45 44 01 1 25 26 24 43 21 20 ® Style 06 23 D A 30o N 315o 180o Wire Terminal Shell Insert Dash Catalog Qty. 350 MCM 500 MCM 646-777 185. Size Type Size Type Number Number AWG od III Crimp M 20 Pin Socket 673PN 673SN 4 46 ★ ★ 8 16 Service Voltage Rating 22 55 Contacts Mod III Crimp 16 Pin Socket 640PN 640SN 55 ★ ★ 18 o 04 18 09 08 3 6 5 41 8 4 12 16 44 28 30 29 180 05 150 o 30 11 D D A A 16 6 12 2 1 4 90 o 117 o o 5 10 14 15 9 13 17 o o 18 21 19 25 22 28 29 26 27 35 36 33 31 30 34 32 39 42 37 43 44 41 45 40 49 38 48 47 46 51 55 50 52 53 54 20 23 60 01 3 8 7 04 8 N Service Voltage Rating 6 26 27 7 9 10 11 06 24 02 90 03 58 Contacts Style 45 31 43 03 5 25 42 12 o 55 Contacts Mod II Crimp 28 Pin 324PN ZP-28-324PN Socket 324SN ZP-28-324SN 32 13 4 24 120o o 02 3 23 40 41 52 46 33 51 55 53 34 47 14 39 54 2 22 50 49 16 35 48 15 60o o 01 1 21 38 37 17 36 32 N 20 19 07 Wire Terminal Shell Insert Dash Catalog Qty.00 240. Size Type Size Type Number Number AWG Mod I Solder 24 Pin 84P ZP-24-84P Socket 84S ZP-24-84S Mod II Radsok 24 Pin 384PN ZP-24-384PN Crimp Socket 384SN ZP-24-384SN 58 12 N Service Voltage Rating A 6 5 2 ® 44 27 3 26 1 33 46 45 28 11 32 31 30 29 4 10 9 8 7 25 24 49 57 50 51 52 41 23 14 56 58 42 13 35 48 53 43 34 47 55 54 12 22 40 21 15 36 16 37 17 38 18 39 19 20 01 165o Grounding Contact Termination Symbol Solder Well Pressure Crimp Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0.0 25.0 50.0 120.00 300-400 SERVICE VOLTAGE RATING A = 240V. Size Type Size Type Number Number AWG o 10 285o 03 150 220 Style 02 5 30 05 345 255o ® 47 4 50 42 Service Voltage Rating Inst.Amphenol STAR-LINE® INDUSTRIAL Insert Configurations front face of pin insert shown 50 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty.0 6.00 ★ Pre-assembled insert should be ordered mounted in barrel. 3 29 31 6 48 32 7 33 41 19 49 8 34 40 18 9 39 35 10 17 38 37 36 11 16 15 14 13 12 225 Wire Terminal Shell Insert Dash Catalog Qty. D = 600V 77 o .75 1.0 10. 75 1. Size Type Size Type Number Number AWG Radsok 24 Crimp Pin Socket 389PN 389SN ZP-24-389PN ZP-24-389SN 60 16 Service Voltage Rating A ® Grounding Contact Termination Symbol Solder Well Pressure Crimp Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0. D = 600V 78 o . Size Type Size Type Number Number AWG 28 44 54 50 15 Style 5 53 57 39 16 4 43 51 40 17 01 3 27 41 19 ® 2 25 26 42 38 Style o 45 N Wire Terminal Shell Insert Dash Catalog Qty.0 10. Size Type Size Type Number Number AWG 8 10 11 12 13 14 7 9 33 34 35 16 6 32 45 47 36 04 56 5 31 44 55 60 57 49 4 30 43 54 58 3 29 42 59 50 18 ® 2 53 52 22 39 01 1 28 40 17 12 11 10 7 8 9 03 120 06 180o 60 Contacts Mod II 20o 41 24 23 27 26 25 9 10 11 N Mod I Solder 20 Style 32 12 13 8 31 33 34 14 7 30 46 55 56 60 Contacts Service Voltage Rating 6 29 45 58 18 Wire Terminal Shell Insert Dash Catalog Qty.00 300-400 SERVICE VOLTAGE RATING A = 240V. Size Type Size Type Number Number AWG Mod II Radsok 24 Crimp Pin Socket 352PN 352SN ZP-24-352PN ZP-24-352SN 58 12 Service Voltage Rating 1 24 23 A 22 21 20 52 49 37 47 48 36 35 Pin Socket 35P 35S ZP-20-35P ZP-20-35S 60 16 A 270 o 05 21 51 38 20 19 37 225 48 46 15 20 Mod II Crimp 24 Pin Socket 331PN 331SN ZP-24-331PN ZP-24-331SN 7 53 12 16 A A 270 o 05 22 19 04 ® 225o 59 51 50 49 37 36 18 17 16 56 57 48 30 43 54 44 47 35 14 46 6 32 33 34 13 5 31 45 55 15 4 42 60 58 21 38 20 52 3 29 53 o 01 2 28 41 24 40 39 1 27 26 25 23 120o 180o N Service Voltage Rating 02 03 o 60 Contacts Wire Terminal Shell Insert Dash Catalog Qty.STAR-LINE® Insert Configurations front face of pin insert shown 58 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty.00 240. 350 MCM 500 MCM 646-777 185.0 6.5 4.00 ★ Pre-assembled insert should be ordered mounted in barrel.0 25.0 120.0 50. Size Type Size Type Number Number AWG Radsok 20 Crimp Pin Socket 362PN 362SN ZP-24-362PN ZP-24-362SN 44 18 12 16 Service Voltage Rating A ® 64 Contacts Style N Wire Terminal Shell Insert Dash Catalog Qty.00 300-400 SERVICE VOLTAGE RATING A = 240V.5 4. Size Type Size Type Number Number AWG Solder Well 59 19 42 17 25 60 20 43 58 68 Contacts Mod II Crimp 20 45 22 ® Style 24 46 23 135 45 o o 03 o 157 30' Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0.00 240.0 6.0 120.00 ★ Pre-assembled insert should be ordered mounted in barrel. 350 MCM 500 MCM 646-777 185. ZP-16-333SN 21 20 19 17 ® 37 15 04 232o30' 53 59 51 50 36 35 14 24 1 25 43 13 2 26 3 27 4 44 55 60 52 38 16 42 54 40 39 18 23 22 41 61 46 29 6 57 58 34 12 33 11 31 32 10 02 30 7 47 48 49 75o 01 28 5 45 56 8 105o 9 03 150o 62 Contacts Style Mod II Wire Terminal Shell Insert Dash Catalog Qty.0 10.0 50.75 1. Size Type Size Type Number Number AWG Mod II Crimp 16 Pin Socket 333PN 333SN Service Voltage Rating N ZP-16-333PN 61 18 Inst. Size Type Size Type Number Number AWG Mod II Crimp 20 Pin Socket 329PN 329SN ZP-20-329PN ZP-20-329SN 2 62 10 16 Service Voltage Rating 21 44 A A 18 41 1 27 28 47 48 39 3 29 4 30 49 31 38 14 37 13 6 7 51 33 63 54 5 50 32 62 55 15 2 61 56 40 03 53 36 12 52 34 35 11 10 8 02 202 30' N Pin Socket 313PN 313SN ZP-20-313PN ZP-20-313SN 68 16 Service Voltage Rating 292o30' Grounding Contact Termination Symbol Crimp 25 26 1 24 2 27 46 3 23 28 45 60 47 29 4 22 44 59 48 30 5 61 21 43 58 67 49 62 31 6 68 20 42 50 66 63 32 7 19 57 51 33 8 18 41 56 65 64 52 55 34 17 40 9 54 53 35 16 39 10 38 37 36 15 11 14 13 12 02 05 A 228o 04 01 90 9 o ® Pressure 26 64 57 16 Wire Terminal Shell Insert Dash Catalog Qty.Amphenol STAR-LINE® INDUSTRIAL Insert Configurations 61 Contacts Style front face of pin insert shown Wire Terminal Shell Insert Dash Catalog Qty. D = 600V 79 o .0 25. 5 4. Size Type Size Type Number Number AWG Mod II Crimp 20 Pin Socket 344PN 344SN ZP-20-344PN ZP-20-344SN 11 70 12 18 300 270 o o 180 06 43 10 40 11 12 04 42 17 62 41 16 15 38 37 58 225 o 05 71 57 36 13 25 4 26 27 5 28 52 02 90o 6 29 53 30 54 31 7 32 33 8 9 03 10 11 04 180 90 Contacts 45o 55 34 12 49 68 69 70 56 35 127o 3 67 51 78 79 24 66 50 77 80 2 23 48 65 76 81 59 72 39 64 75 74 61 40 60 73 01 1 46 47 63 03 90º 8 9 39 160º o 22 45 44 60o 7 05 21 20 19 ® 135o o N Wire Terminal Shell Insert Dash Catalog Qty.0 120. Size Type Size Type Number Number AWG Mod II Crimp 20 Pin Socket 345PN 345SN ZP-20-345PN ZP-20-345SN 90 18 Service Voltage Rating A 27 26 270 06 46 21 66 05 ® Grounding Contact Termination Symbol Pressure Crimp 18 65 44 17 84 90 88 79 55 72 82 89 45 20 225o 54 83 47 67 80 22 31 71 48 68 81 23 2 53 52 70 49 69 24 1 30 29 51 50 25 o 28 19 Solder Well 38 13 14 15 06 18 07 14 Style 59 N Service Voltage Rating A A 37 41 02 6 36 42 43 44 16 207o30' 81 Contacts Style 45 17 5 58 61 62 63 4 35 60 72 73 01 57 71 65 48 21 34 56 74 66 3 70 75 67 49 22 2 33 69 68 52 51 1 32 55 54 24 31 30 29 28 30o 3 32 57 73 5 33 56 85 74 86 01 4 34 58 59 6 7 35 36 75 37 60 76 38 61 10 78 77 39 62 11 64 63 40 87 43 42 16 41 15 04 14 13 12 54o 8 9 02 90o 03 130o 180o Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0.0 25. D = 600V 80 .0 10.0 6.00 240.00 ★ Pre-assembled insert should be ordered mounted in barrel.0 50. Size Type Size Type Number Number AWG Mod II Radsok 24 Crimp Pin Socket 388PN 388SN Service Voltage Rating (01) 30º N (02) 60º ZP-24-388PN 72 16 A ZP-24-388SN (03) 90º (04) 120º (05) 150º 75 Contacts Style (06) 180º Wire Terminal Shell Insert Dash Catalog Qty. 350 MCM 500 MCM 646-777 185.75 1.00 300-400 SERVICE VOLTAGE RATING A = 240V. Size Type Size Type Number Number AWG Mod II Crimp 24 Pin 354PN ZP-24-354PN Socket 354SN ZP-24-354SN 3 11 61 8 12 16 Service Voltage Rating A A A N o 311 15' 09 27 26 53 25 270 o 08 23 50 64 47 20 19 46 18 07 Wire Terminal Shell Insert Dash Catalog Qty.STAR-LINE® Insert Configurations 72 Contacts Style front face of pin insert shown Wire Terminal Shell Insert Dash Catalog Qty. 0 10.00 300-400 SERVICE VOLTAGE RATING A = 240V. Size Type Size Type Number Number AWG Mod II Crimp 24 Pin Socket 385PN 385SN ZP-24-385PN ZP-24-385SN 100 16 Service Voltage Rating A 3 62 61 34 2 60 33 59 79 29 9 10 65 41 11 66 84 12 67 42 68 43 13 14 44 45 15 16 28 41 96 89 74 73 53 87 69 46 17 70 47 18 19 48 49 21 22 23 24 45 16 68 50 51 52 26 25 14 44 15 71 72 13 43 85 86 97 88 12 67 84 95 98 42 66 83 100 75 54 11 82 90 27 10 40 81 99 76 55 9 20 N Wire Terminal Shell Insert Dash Catalog Qty.75 1. Size Type Size Type Number Number AWG Mod II Crimp 24 Pin Socket 313PN 313SN ZP-24-313PN ZP-24-313SN 100 16 Service Voltage Rating N 1 32 30 ✦A 29 28 27 31 57 56 55 54 76 93 100 98 51 73 88 97 72 87 23 50 86 71 49 22 70 48 21 47 20 19 18 24 ® 100 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty.00 240.00 185.0 25. Size Type Size Type Number Number AWG Pin Socket 314PN 314SN ZP-28-314PN ZP-28-314SN 17 83 12 16 Service Voltage Rating 53 25 A A 74 51 71 48 20 19 46 18 95 87 63 37 64 7 38 39 40 8 9 10 11 12 13 14 15 36 41 42 43 44 16 62 65 66 67 68 45 84 85 86 69 17 83 60o 6 35 61 82 01 5 34 60 80 96 4 33 81 100 97 70 47 79 98 88 3 32 59 94 99 89 72 49 ® 91 58 93 92 90 73 50 21 76 2 31 78 77 75 52 24 23 54 1 57 56 55 26 30 29 28 27 22 N 143 Contacts Wire Terminal Shell Insert Dash Catalog Qty. D = 600V ★ Pre-assembled insert should be ordered mounted in barrel.Amphenol STAR-LINE® INDUSTRIAL Insert Configurations front face of pin insert shown 100 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty.5 4.0 6. Size Type Size Type Number Number AWG Pin Socket 322PN 322SN ZP-28-322PN ZP-28-322SN 143 16 Service Voltage Rating 34 33 Grounding Contact Termination Symbol Crimp 35 67 68 36 37 38 39 71 72 40 70 69 97 98 99 120 1 73 2 41 74 100 3 42 75 4 43 5 44 01 46o30' 6 76 7 101 45 102 77 8 122 103 78 46 9 30 93 116 131 141 143 136 123 104 79 47 10 64 48 29 130 137 92 115 124 105 80 11 63 140 138 125 49 28 139 91 114 129 106 81 12 62 126 128 113 50 127 27 107 82 61 90 112 13 108 51 111 26 83 89 110 109 60 14 84 88 52 59 25 87 86 85 15 53 58 24 16 57 56 55 54 23 17 22 21 20 19 18 32 31 A ® Pressure 8 64 40 82 64 65 94 100 Contacts Solder Well 7 39 83 63 93 91 77 57 80 92 30 56 ® Mod II Crimp 28 17 39 38 37 36 35 31 Style 46 8 7 6 5 4 1 Mod II Crimp 28 81 6 38 63 N 32 58 78 Style 85 69 37 62 80 95 96 5 36 61 94 89 4 35 60 79 99 90 52 74 25 3 34 59 92 91 53 75 26 77 2 58 33 78 66 65 96 95 118 94 117 119 133 134 121 132 142 135 Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 350 MCM 500 MCM 646-777 0.0 50.0 120. 81 . Insert Configurations A variable-frequency drive (VFD) controls the rotational speed of an alternating current (AC) electric motor by controlling the frequency of the electrical power supplied to the motor.0 50. These inserts are all also rated to 1000 V.00 240.A. front face of pin insert shown 6 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty. as well as grounding conductors present in VFD rated cables In addition. Amphenol is able to meet the operating requirements of a VFD motor by incorporating a specially designed insert material.F. 82 .0 10.0 120. Amphenol utilizes our patented RADSOK® contact design in our VFD inserts. The inserts can carry a higher dielectric rating.creating issues for most electrical connectors.STAR-LINE® V. and result in lower temperature rise in our connectors. Size Type Size Type Number Number AWG Mod I Pressure 20 Pin Socket 43PR 43SR ZP-20-43PR ZP-20-43SR od III Crimp M 20 Pin Socket 643PN 643SN ★ ★ 4 2 4 10 Service Voltage Rating D D 30o N 01 1 4G 3 270 o 05 ® 240 o 6 04 5 2 02 120o 03 180º 6 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty. D = 600V ★ Pre-assembled insert should be ordered mounted in barrel. These specific inserts have been selected to accommodate the phase conductors. Size Type Size Type Number Number AWG Mod I Solder C28 Mod I Radsok C28 Solder Pin Socket Pin Socket 18P 18S R18P R18S ZP-C28-18P ZP-C28-18S ZP-C28-R18P ZP-C28-R18S 4 2 350 MCM 12 Service Voltage Rating N D E 1 5 01 60o 4 2 3 6 02 120o 03 195o Grounding Contact Termination Symbol Solder Well Pressure Crimp Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 350 MCM 500 MCM 646-777 0. In addition. which in turn create higher operating temperatures .0 6. VFD motors operate at varied voltages and frequencies.75 1.00 185.00 300-400 SERVICE VOLTAGE RATING A = 240V. shielding contacts are provided in these inserts to allow for terminating the overall cable shield to reduce EMI.D. allowing them to withstand the voltage spikes found in a VFD application. The RADSOK® contacts allow a higher amperage.C.5 4.0 25. Size Type Size Type Number Number AWG Radsok C24 Pin R44PR ZP-C24-R44PR 3 1/0 Pressure Socket R44SR ZP-C24-R44SR 3 8 Service Voltage Rating D D Refer to factory for current alternate keyways.0 50. N 7 Contacts Style Mod I Wire Terminal Shell Insert Dash Catalog Qty.0 10. Insert Configurations front face of pin insert shown N 6 Contacts Style Wire Terminal Shell Insert Dash Catalog Qty.Amphenol STAR-LINE® INDUSTRIAL V. Size Type Size Type Number Number AWG Mod I Solder C28 Mod I Pressure C28 Pin Socket Pin Socket 42P 42S 42PR 42SR ZP-C28-42P ZP-C28-42S ZP-C28-42PR ZP-C28-42SR Mod I Pin Socket R42PR R42SR ZP-C28-R42PR ZP-C28-R42SR Radsok C28 Pressure 4 2 4/0 10 5 1 6 4G D D 01 90 2 U ®L 02 3 126 o 03 180o N 7 Contacts Style Mod I Service Voltage Rating Wire Terminal Shell Insert Dash Catalog Qty.00 ★ Pre-assembled insert should be ordered mounted in barrel.0 120.00 240.D.75 1. 350 MCM 500 MCM 646-777 185. D = 600V 83 o .00 300-400 SERVICE VOLTAGE RATING A = 240V.0 25.0 6.5 4.F. Size Type Size Type Number Number AWG Radsok C28 Pin R44PR ZP-C28-R44PR 3 4/0 Pressure Socket R44SR ZP-C28-R44SR 3 8 1 10 Grounding Contact Termination Symbol Solder Well Pressure Crimp Service Voltage Rating D D D Contact Symbols Wire Size AWG Metric 18 16 12 10 8 4 1/0 4/0 0. shells or Mod I inserts in Mod II shells as the method of accomplishing environmental sealing differs.062 Dia. Shell Mod II inserts must not be used in Mod I Size Mod I A B C D 12 16 20 C20 24 C24 28 C28 ZP-WO-1712 ZP-WO-1716 ZP-WO-1720 ZP-CO-1720 ZP-WO-1724 ZP-CO-1724 ZP-WO-1728 ZP-CO-1728 1-3/4 2-1/4 2-3/4 2-3/4 3-1/4 3-1/4 3-3/4 3-3/4 1-3/8 1-11/16 2-3/32 2-3/32 2-17/32 2-17/32 3-1/32 3-1/32 1-1/2 2 2-1/2 2-1/2 3 3 3-1/2 3-1/2 2-1/64 2-1/64 2-1/64 2-33/64 2-1/64 2-33/64 2-1/64 2-33/64 E 1 1 1 1-1/2 1 1-1/2 1 1-1/2 2-1/64 2-1/64 2-1/64 2-33/64 2-1/64 2-33/64 2-1/64 2-33/64 Tapered left-hand thread E 1-3/8 1-7/8 2-3/8 2-3/8 2-7/8 2-7/8 3-3/8 3-3/8 1/16" Gasket fits front or back of flange F F G H 1 1 1 1-1/2 1 1-1/2 1 1-1/2 1/4 1/4 1/4 3/4 1/4 3/4 1/4 3/4 11/64 13/64 7/32 7/32 9/32 9/32 11/32 11/32 Drill hole on panel 1/64" larger than Dimension “E” for front mounting or Dimension “C”for back mounting. No. 1-61/64 2-31/64 3-1/32 3-1/32 3-9/16 3-9/16 4-1/16 4-1/16 1-1/2 2 2-1/2 2-1/2 3 3 3-1/2 3-1/2 D Tapered left-hand thread G D Modified Acme thread H hole Dia. Shell Mod I A B C D Size F Modified Acme thread Safety wire holes (3) . Example: ZP-WO-1512 (Star-Line) Female skirts only for Mod II are designated by a seven-digit number. Example: ZP-W-1312 (Star-Line) A Male skirts only for Mod II are designated by a seven-digit number. Example: ZP-W-1312-200 (Star-Line) Mod II inserts must not be used in Mod I shells or Mod I inserts in Mod II shells as the method of accomplishing environmental sealing differs Shell Size 12 16 20 C20 24 C24 28 C28 Cat. DIMENSIONS Cat. Mod II inserts must not be used in Mod I shells or Mod I inserts in Mod II shells as the method of accomplishing environmental sealing differs. 84 F E C Square flange receptacles only for Mod II are designated by a seven digit number. No. Example: ZP-WO-1512-200 (Star-Line) B 12 16 20 C20 24 C24 28 C28 ZP-WO-1512 ZP-WO-1516 ZP-WO-1520 ZP-CO-1520 ZP-WO-1524 ZP-CO-1524 ZP-WO-1528 ZP-CO-1528 Basic Barrel for Panel.STAR-LINE® Connector Components Spare Parts and Accessories male skirt for Straight Plug Male skirts only for Mod I are designated by a four-digit number. **Maximum panel thickness may be increased 1/8" when using Standard Coupling Nut Plugs. Example: ZP-WO-1712-200 (Star-Line) 1-3/32 1-19/32 2-3/32 2-3/32 2-19/32 2-19/32 3-3/32 3-3/32 Max Panel Thickness when back mounted using jack nut plugs Square flange receptacles only for Mod I are designated by a four digit number. No. Mod I ZP-W-1312 ZP-W-1316 ZP-W-1320 ZP-C-1320 ZP-W-1324 ZP-C-1324 ZP-W-1328 ZP-C-1328 Tapered left-hand thread Female Skirt for In-Line Receptacle A E Female skirts only for Mod I are designated by a four-digit number. Example: ZP-WO-1712 (Star-Line) 3/16 C DIMENSIONS Cat. DIMENSIONS A 2-1/64 2-1/64 2-1/64 2-33/64 2-1/64 2-33/64 2-1/64 2-33/64 . B Sq. Square Flange Receptacle 1-3/4 2-1/4 2-3/4 2-3/4 3-1/4 3-1/4 3-3/4 3-3/4 A Sq. 750 28 ZP-6328-28C 1.500 .250 2.625 10 ZP-6316-10C ZP-5016-10E 6 ZP-8016-12E .750 28 ZP-6320-28C 1.375 .125 18 ZP-6324-18C ZP-8024-20E ZP-5024-20E 1.437 39 ZP-6324-39C 1. Oil Resistant Gland Washer Nominal Shell Code Rubber Steel Stainless Steel Length Size Min.500 08 ZP-6312-8C ZP-5012-8E 5 12 .750 1.* Cat. No.000 32 ZP-6328-32C 2.500 24 ZP-6328-24C ZP-8028-24E ZP-5028-28E 1.750 44 ZP-6328-44C 2.375 1.250 04 ZP-6312-4C .437 23 ZP-6316-23C . Max.750 2.375 .375 2.750 12 ZP-6312-12C ZP-5012-12E 7 .937 15 ZP-6312-15C ZP-5012-15E 8 .125 18 ZP-6320-18C ZP-5020-18E 9 ZP-8020-20E 1.750 .625 2.125 2. Cat.500 1.250 1.875 .625 1.937 31 ZP-6320-31C A E Gland Washers Washer Shell Dimensions Size A B 12 See 16 cable dia.250 20 ZP-6324-20C 1.000 16 ZP-6316-16C ZP-5016-16E 8-1/2 1.875 1.375 22 ZP-6324-22C ZP-8024-24E ZP-5024-24E 1.000 16 ZP-6324-16C ZP-8024-16E ZP-5024-16E 1.125 1.375 38 ZP-6324-38C ZP-8024-39E ZP-5024-39E 2.000 16 ZP-6320-16C 1.625 10 ZP-6320-10C ZP-5020-10E 6 ZP-8020-12E ZP-5020-14E 7-1/2 .125 .125 18 ZP-6316-18C ZP-5016-18E 9 ZP-8016-20E 1.375 38 ZP-6328-38C ZP-8028-40E ZP-5028-40E 2.875 1.500 1.625 .000 1.625 26 ZP-6320-26C ZP-8020-28E ZP-5020-28E 13 1.625 1.750 .250 20 ZP-6320-20C ZP-5020-20E 10 20/C20 1.250 20 ZP-6316-20C ZP-5016-20E 10 1. 20 & C20 column "A" 24 & C24 for cable 28 & C28 range 1-7/32 1-3/4 2-7/32 2-3/4 3-1/4 1/16 .500 24 ZP-6320-24C 1.875 30 ZP-6320-30C ZP-8020-31E ZP-5020-31E 14-1/2 1.500 1.750 12 ZP-6320-12C .000 32 ZP-6324-32C 2.125 34 ZP-6324-34C ZP-8024-36E ZP-5024-36E 2.750 12 ZP-6316-12C ZP-5016-12E 7 .750 28 ZP-6324-28C 1.375 1. No.250 2. Inches . 20 & C20 column "A" 24 & C24 for cable 28 & C28 range 1-1/4 1-3/4 2-1/4 2-3/4 3-1/4 * Substitute Symbol for ▲ in Cable Adapter Catalog Number INDUSTRIAL Basket Weave Cable Dia.875 1.500 .250 .625 .750 .875 30 ZP-6328-30C ZP-8028-32E ZP-5028-32E 1.625 26 ZP-6324-26C 24/C24 ZP-8024-28E ZP-5024-28E 1.250 1.750 1.375 1.875 14 ZP-6316-14C ZP-5016-14E 7-1/2 16 ZP-8016-16E .875 14 ZP-6320-14C ZP-5020-14E 7-1/2 ZP-8020-16E ZP-5020-18E 9 .Amphenol STAR-LINE® Cable Grip Components Gland washers are not required when grommets are used with basket weave cable grips. B A 1-3/16 Grommets Washer Shell Dimensions Size A B 12 See 16 cable dia.125 1.000 1.250 .375 1.625 1.875 2.375 06 ZP-6316-6C ZP-5016-6E 4 ZP-8016-8E .375 06 ZP-6312-6C ZP-5012-6E 4 ZP-8012-8E .875 14 ZP-6312-14C ZP-5012-14E 7-1/2 ZP-8012-15E .250 36 ZP-6328-36C 2.500 08 ZP-6316-8C ZP-5016-8E 5 .125 02 ZP-6312-2C ZP-8012-4E ZP-5012-4E 3 . No.000 1.625 26 ZP-6328-26C ZP-8028-28E ZP5028-28E 1.000 2. No.375 22 ZP-6316-22C ZP-8016-23E ZP-5016-23E 10-1/2 1.500 40 ZP-6328-40C 2.062 .000 2.875 85 46 ZP-6328-46C ZP-8028-46E ZP-5028-46E 8-1/2 10 11 13 15 16 17-1/2 13 13 15 16 17-1/2 19 19 .750 1.875 1.125 1.125 2.625 42 ZP-6328-42C ZP-8028-44E ZP-5028-46E 2.500 .500 2. Cat.125 34 ZP-6328-34C 28/C28 ZP-8028-36E ZP-5028-36E 2.375 2. Cable Grommets Grips Dimension Dia.875 30 ZP-6324-30C ZP-8024-32E ZP-5024-32E 1.375 22 ZP-6320-22C ZP-8020-24E ZP-5020-24E 11 1.625 .625 10 ZP-6312-10C ZP-5012-10E 6 ZP-8012-12E .250 1.875 2.500 24 ZP-6324-24C 1.250 36 ZP-6324-36C 2. 12 16 20 & C20 24 & C24 28 & C28 Metal potting Adapter Catalog No.09 1.50 Without Potting Sleeve Cat.09 2. DIMENSIONS Jacking Nut A B ZP-7012-30A 1-1/32 1-13/16 ZP-7016-30A 1-1/32 2-5/16 ZP-7020-30A 1-1/32 2-13/16 ZP-7024-30A 1-1/32 3-5/16 ZP-7028-30A 1-1/32 3-13/16 Shell Size 12 16 20/C20 24/C24 28/C28 Catalog No.00 ZP-7028-20A 3.12 2-3/32 NA NA .75 3.3675 2.09 2. No.8425 2. DIMENSIONS Delay Nut A1 B1 ZP-7012-20A 3.62 ZP-8620-11 2-15/32 2. D. Shell Size Catalog DIMENSIONS No. A B ZP-W-7512-B ZP-W-7516-B ZP-W-7520-B ZP-W-7524-B ZP-W-7528-B 1-11/32 1-27/32 1-11/32 2-27/32 3-11/32 1-3/32 1-19/32 2-3/32 2-19/32 3-3/32 For use with insert clamp nut or panel board adapter to accept compound for sealing wire terminals.00 ZP-7020-20A 3. I.75 3. No. Potting sleeves are not for use with pressure-type contact units with insulator extension at back.3675 2.4675 1. A B C D ZP-8612-12 1-3/4 1. DIMENSIONS Standard Nut A B ZP-7012-10A 47/64 1-13/16 ZP-7016-10A 47/64 2-5/16 ZP-7020-10A 47/64 2-13/16 ZP-7024-10A 47/64 3-5/16 ZP-7028-10A 47/64 3-13/16 Used when open-back wiring is desired behind panelboards or within large junction boxes on which the basic barrel is mounted Shell Size potting Sleeve Shell Size 12 16 20/C20 24/C24 28/C28 Shell Size 12 16 20 & C20 24 & C24 28 & C28 Shell Size 12 16 20 & C20 24 & C24 28 & C28 86 ZP-8212-11 ZP-8216-11 ZP-8220-11 ZP-8224-11 ZP-8228-11 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-3/64 1-35/64 2-3/64 2-35/64 2-63/64 Standard Length DIMENSIONS Cat.8575 1. No.62 ZP-8628-11 2-15/32 3.4675 1.12 ZP-8616-11 2-15/32 1.12 1-3/32 ZP-8616-12 1-3/4 1.12 55/64 1-23/64 1-55/64 2-23/64 2-51/64 D 1-3/32 1-19/32 2-3/32 2-19/32 3-3/32 Short Version DIMENSIONS Cat. No.50 ZP-7024-20A 3. 12 16 20 & C20 24 & C24 28 & C28 ZP-W-7512 ZP-W-7516 ZP-W-7520 ZP-W-7524 ZP-W-7528 With Type 8200 DIMENSIONS Potting Sleeve Cat.12 ZP-8624-11 2-15/32 2.62 1-19/32 ZP-8620-12 2 2. D.71 ZP-7016-20A 3.4325 3.STAR-LINE® Connector Accessories Coupling Nuts (Star-Line only) A B Modified Acme Thread A1 B1 (3) Safety Wire Holes Insert Clamp Nuts A Shell Size 12 16 20/C20 24/C24 28/C28 Catalog No. A B C ZP-8612-11 2-15/32 1. Overall Length O.8575 1. D Dim. ZP-W-2912 ZP-W-2916 ZP-W-2920 ZP-W-2924 ZP-W-2928 Tapered Left-hand Thread A B Thread 87 3 3-1/4 3-3/4 4-1/4 4-3/4 5-1/4 5-1/2 6 6-1/2 6-3/4 6-1/2 6-3/4 7-1/4 7-3/4 8 B 1-3/8 1-7/8 2-3/8 2-7/8 3-3/8 .39 2. Std. No. C Dim.39 1.00 1.38 M75 A B E Thread D Cable Adapter Thread Shell Size Size 1-3/8-12 1-7/8-12 2-3/8-12 2-7/8-12 3-3/8-12 12 16 20 & C20 24 & C24 28 & C28 C Standard Style Long Style Cat. A B C 3/4 1-1/4 1-1/2 2 2-1/2 ZP-W-2812 ZP-W-2816 ZP-W-2820 ZP-W-2824 ZP-W-2828 2-5/8 2-3/4 2-7/8 3 3-15/32 1-13/32 1-29/32 2-13/32 2-29/32 3-13/32 1-1/2 2 2-1/2 3 3-1/2 D 1-3/8 1-7/8 2-3/8 2-7/8 3-3/8 E 3/4 1-1/4 1-1/2 2 2-1/2 Shell Size Metric Conduit Tap Size Catalog No.00 2.00 2. Internal tapered pipe thread takes various types of threaded connectors. Lg.89 2.00 1.88 M40 20 & C20 M50 ZP-W-2420-H40 6.50 3. X Lg. B Dim. No.00 1. Cat. No.00 3. E Dim. A Dim. 12 M25 ZP-W-2412-H402 4.38 M50 24 & C24 M63 ZP-W-2424-H402 6.38 M25 DIMENSIONS 16 M40 ZP-W-2416-H402 6.Amphenol STAR-LINE® INDUSTRIAL Cable Adapter Components and Accessories For use with all inserts other than those with pressure terminals.00 2.88 M63 28 & C28 M75 ZP-W-2428-H402 6. conduit adapters Tapped for Conduit Shell Size 12 16 20 & C20 24 & C24 28 & C28 NPT Conduit DIMENSIONS Tap Catalog Size No. ZP-W-2012 ZP-W-2016 ZP-W-2020 ZP-W-2024 ZP-W-2028 ZP-W-2412 ZP-W-2416 ZP-W-2420 ZP-W-2424 ZP-W-2428 Extra Long DIMENSIONS Style A Cat.50 1.89 3.50 2.9 3. 88 1-3/32 1-19/32 2-3/32 2-19/32 2-3/32 3/32 1/8 5/32 3/16 9/32 9/16 9/16 9/16 9/16 29/64 G 3/4 25/32 13/16 27/32 27/32 H 1-3/8 1-7/8 2-3/8 2-7/8 3-3/8 J 3/16 7/32 9/32 11/32 11/32 . A B C D E F 12 16 20 & C20 24 & C24 28 & C28 C 1-5/8 2-1/8 2-5/8 3-1/8 3-3/4 1-1/4 1-11/16 2-3/32 2-17/32 3-1/32 1-1/8 1-5/8 2-1/8 2-5/8 3-1/8 A Square F E ZP-W-2112 ZP-W-2116 ZP-W-2120 ZP-W-2124 ZP-W-2128 B Square Tapered Left-hand Thread H G J Hole Dia. A B C 12 16 20 & C20 24 & C24 28 & C28 ZP-W-5312 ZP-W-5316 ZP-W-5320 ZP-W-5324 ZP-W-5328 2-3/8 3 3-3/4 4-1/2 5-1/8 1-3/4 2-1/4 2-3/4 3-1/4 3-3/4 7/8 15/16 1 1-1/16 1-1/8 D 2 2-1/16 2-1/8 2-3/16 2-1/4 B Reversible clamps for complete cable range A Maximum C D For Basic Barrels. Used when a completely external mounting is required. Gasket furnished may be used for front panel mounting only.STAR-LINE® Cable Adapter Components and Accessories Mechanical Clamp Nut Shell Size Catalog DIMENSIONS No. panelboard adapters (Star-Line only) Shell Size Catalog DIMENSIONS No. Amphenol STAR-LINE® INDUSTRIAL Cable Adapter Components and Accessories Transition adapters provide for using cable adapters one shell size larger than that of the basic barrel selected. A B ZP-7212-10A ZP-7216-10A ZP-7220-10A ZP-7224-10A 1-3/4 2-1/4 2-3/4 3-1/4 1-61/64 1-32/64 3-1/2 3-9/16 . A B ZP-7312-10A ZP-7316-10A ZP-7320-10A ZP-7324-10A ZP-7328-10A 1-1/2 2 2-1/2 3 3-1/2 1-9/32 1-25/32 2-9/32 2-25/32 3-9/32 To securely lock plug coupling nut or threaded dust cap. Jam nut cannot be used on barrels with hinged spring cover. They are used when terminating shielded cables require an increase in adapter diameter for additional wiring space. A B C Shell Size 12 16 20 & C20 24 & C24 C D ZP-W-2316-40 ZP-W-2320-40 ZP-W-2324-40 ZP-W-2328-40 2 2-1/2 3 3-1/2 2-15/64 2-49/64 3-9/32 3-15/16 1-19/32 2-3/32 2-19/32 3-3/32 D 1-3/32 1-19/32 2-3/32 2-19/32 B Tapered left-hand thread 13/32 16 20 & C20 24 & C24 28 & C28 A 3/8 Gland Nut Use plain. or with basket weave cable grip 1-1/4 Shell Size B A 12 16 20 & C20 24 & C24 28 & C28 Catalog DIMENSIONS No. Transition adapters Adapter Shell DIMENSIONS Size Catalog No. Safety jam nuts B 1/4 Modified Acme Thread A 89 Shell Size 12 16 20 & C20 24 & C24 Catalog DIMENSIONS No. Example: ZP-W-5512-A (Starline) APPLICATION: RING TYPE: For use with plugs and inline receptacles.STAR-LINE® Connector Accessories . Threaded Cap for Plugs Cover Catalog No. DIMENSIONS with Eyelet and Chain E F G 12 ZP-W-5612-A ZP-WF-5612-A 1-1/4 11/64 1-23/32 16 ZP-W-5616-A ZP-WF-5616-A 1-3/4 13/64 2-7/32 20/C20 ZP-W-5620-A ZP-WF-5620-A 2-1/4 7/32 2-23/32 24/C24 ZP-W-5624-A ZP-WF-5624-A 2-3/4 9/32 3-7/32 28/C28 ZP-W-5628-A ZP-WF-5628-A 3-1/4 11/32 3-23/32 1-1/16 Modified Acme Thread Dia. with Ring and Chain Shell Size Cover Catalog No. The opposite end has a stainless steel ring for back of barrel attachment or a stainless steel eyelet for flange screw or separate screw attachment. EYELET TYPE: For use with flange mount plugs and flange mount receptacles. To assemble attach eyelet to flange mounting screw or drill and tap hole in adjacent mounting surface.Protection Covers & Caps Environmental Covers with Chain Environmental covers are furnished with a six-inch length of stainless steel link chain. on Eyelet . with Ring and Chain Shell Size Cover Catalog No. A Modified Acme Thread Dia. DIMENSIONS with Eyelet and Chain A D E F 12 ZP-W-5512-A ZP-WF-5512-A 1-1/2 1-1/2 1-1/4 11/64 16 ZP-W-5516-A ZP-WF-5516-A 2 1-1/2 1-3/4 13/64 20 C20 ZP-W-5520-A ZP-C-5520-A ZP-WF-5520-A ZP-CF-5520-A 2-1/2 2-1/2 1-1/2 2 2-1/4 2-1/4 7/32 7/32 24 C24 ZP-W-5524-A ZP-C-5524-A ZP-WF-5524-A ZP-CF-5524-A 3 3 1-1/2 2 2-3/4 2-3/4 9/32 9/32 28 C28 ZP-W-5528-A ZP-C-5528-A ZP-WF-5528-A ZP-CF-5528-A 3-1/2 3-1/2 1-1/2 2 3-1/4 3-1/4 11/32 11/32 D E Ring Dia. 6" Chain Cover Catalog No. Threaded Cap for Receptacles Cap has a captive gasket for sealing. G 90 F Dia. To assemble slide ring over back end of barrel before applying cable adapter. The chain is freely attached to a shouldered swivel post to avoid twisting when covers are applied or removed. A self-aligning seal is assured by the floating action of the cover on the center stainless-steel shouldered post. B 9/32 A (Short Hinged Type) A1 (Long Hinged Type) Plastic dust caps For temporary protection of assembled barrels while in storage and shipment. 12 ZP-C-5712 16 ZP-C-5716 20 & C20 ZP-C-5720 24 & C24 ZP-C-5724 28 & C28 ZP-C-5728 DIMENSIONS A B C 1-19/32 1-1/2 2-1/2 1-19/32 1-3/4 2-3/4 1-41/64 2-9/64 3-9/16 1-41/64 2-25/64 3-25/64 1-41/64 2-5/8 3-5/8 APPLICATION: SHORT HINGED TYPE: To clear standard coupling nut .Protection Covers & Caps Hinged Spring Door Covers-Gasketed Covers have a stainless steel band to clamp over the coupling thread of female receptacles. For Receptacles D For Plugs D1 L L1 91 Shell Size Receptacle Caps Catalog No. Long Hinged Type Shell Size Catalog No.Amphenol STAR-LINE® INDUSTRIAL Connector Accessories . The cover plate with a captive rubber gasket is pressed aluminum. Shell Size Plug Caps Catalog No. 12 ZP-C-5712-14 16 ZP-C-5716-14 20 & C20 ZP-C-5720-14 24 & C24 ZP-C-5724-14 28 & C28 ZP-C-5728-14 DIMENSIONS A1 B C 1-23/32 1-1/2 2-1/2 1-23/32 1-3/4 2-3/4 1-49/64 2-9/64 3-9/16 1-49/64 2-25/64 3-25/64 1-41/64 2-5/8 3-5/8 APPLICATION: LONG HINGED TYPE: To clear coupling jack nut Use with Square Flange Receptacles when front mounted only.Use with Square Flange Receptacles when front or back mounted. C Shell Short Hinged Type Size Catalog No. The hinge arm and support are machined aluminum extrusions. 12 16 20 & C20 24 & C24 28 & C28 12 16 20 & C20 24 & C24 28 & C28 ZP-5612-11 ZP-5616-11 ZP-5620-11 ZP-5624-11 ZP-5628-11 ZP-5512-11 ZP-5516-11 ZP-5520-11 ZP-5524-11 ZP-5528-11 DIMENSIONS D L 1-3/4 2-1/4 2-22/32 3-7/32 3-15/16 5/8 11/16 21/32 21/32 1/2 DIMENSIONS D1 L1 1-13/32 1-29/32 2-3/8 2-29/32 3-11/16 11/16 11/16 11/16 11/16 1/2 . STAR-LINE® conduit system accessories FS and FD Conduit Adapter Covers and Conduit Fitting Bodies Adapter covers and Bodies have environmental resistance adequate for most general applications. Conduit Adapter Covers . N-FS18 N-FS28 N-FS38 Cadmium Plated Ferrous Alloy Type Shell Size Hub Size Conduit Body Catalog No. 92 3-1/16 . washers and gasket for mounting cover to panel or conduit fitting body. Cast aluminum alloy adapter covers accept type ZRLP barrels. 12 ZP-C-2512-11 Straight 16 ZP-C-2516-11 A 2-7/8 DIMENSIONS (Including Barrel) B C D 4-5/16 1-1/2 E 3-1/4 1-7/8 12 ZP-C-2512-13 45 Degree 2-7/8 4-5/16 2-5/16 3-1/4 1-7/8 16 ZP-C-2516-13 Conduit Fitting Bodies . All adapter covers are supplied with screws and clips for mounting receptacle as well as bolts.FS and FD Type available in die cast copper-free aluminum or cadmium plated ferrous alloy A C B Die Cast Copper-Free Aluminum Type FS Shell Size 12 12 12 Hub Size 1/2 3/4 1 Conduit Body Catalog No.FS and FD Type Style Shell Size Adapter Cover Catalog No. 16 1 FD N-FD38 DIMENSIONS A B C 4-9/16 2-13/16 2-1/16 4-9/16 2-13/16 2-1/16 4-9/16 2-13/16 2-1/16 DIMENSIONS A B C 4-9/16 2-13/16 Note: 1/2" and 3/4" hub deep junction boxes information available upon request. 3/4 P-202760-42 12 or 16 1 P-202760-43 1-1/4 P-202760-64 1-1/2 P-202760-65 1-1/4 JRZ-610064 20 or C20 1-1/2 JRZ-610065 2 JRZ-610066 24 or C24 2-1/2 28 or C28 3 A1 5-1/4 5-1/4 5-1/4 5-1/4 6 6 6 A2 5-1/4 5-1/4 5-1/4 5-1/4 6 6 6 JR-720036-A JRZ-820036-A 93 B 25/64 25/64 25/64 25/64 9/16 9/16 9/16 DIMENSIONS C1 C2 D 4-5/8 4-5/8 4-3/16 4-5/8 4-5/8 4-3/16 4-5/8 4-5/8 4-3/16 4-5/8 4-5/8 4-3/16 5-1/4 5-1/4 4-1/2 5-1/4 5-1/4 4-1/2 5-1/4 5-1/4 4-1/2 SEE BOTTOM DRAWING SEE BOTTOM DRAWING E 2-3/8 2-3/8 2-3/8 2-3/8 3-3/4 3-3/4 3-3/4 F 9/32 9/32 9/32 9/32 9/32 9/32 9/32 3-3/4 7/16 4-1/2 7/16 . washers and gasket for mounting cover to panel or conduit fitting body. All adapter covers are supplied with screws and clips for mounting receptacle as well as bolts. No. Cast aluminum alloy adapter covers accept type ZRLP barrels. Shell Size A ZP-C-2512-12 16 ZP-C-2516-12 16 A B 12 B FITTING DIMENSIONS CONDUIT FITTING BODY Mount with hub at top. Watertight Conduit Adapter Covers and Conduit Fitting Bodies STRAIGHT COVER Conduit Adapter Covers .Watertight Type Style STANDARD COVER C Shell Size Adapter Cover Catalog No. Conduit Adapter Covers cont.Amphenol STAR-LINE® INDUSTRIAL conduit system accessories Adapter covers and Bodies have environmental resistance adequate for most general applications. No. F 1 16 D DEEP COVER Adapter Cover Style Standard Deep Cat. A DIMENSIONS (Including Barrel) B C D 4-3/16 P-202704-16 3-9/16 2-13/16 F Pitch UNC-2B 2-7/16 1/4-20 4-3/16 3-9/16 2-15/16 2-17/32 1/4-20 4-3/16 3-9/16 4-7/16 4-1/16 1/4-20 20 4-1/2 3-7/8 3-39/64 3 ZP-C-2520-12 C20 4-1/2 3-7/8 3-39/64 3-3/8 1/4-20 1/4-20 4-1/2 3-7/8 5 4-1/2 20/C20 ZP-C-2520-26 4-1/2 3-7/8 5 4-7/8 1/4-20 24 8 7 3-33/64 2-19/64 ZP-C-2524-12 C24 8 7 3-33/64 2-21/32 1/2-13 24 8 7 5-3/4 4-9/16 P-202708-24 C24 8 7 5-3/4 5 1/2-13 28 8 7 3-5/8 2-7/16 ZP-C-2528-12 C28 8 7 3-5/8 2-3/4 1/2-13 28 8 7 5-3/4 4-9/16 P-202708-28 C28 8 7 5-3/4 5 1/2-13 1/4-20 1/2-13 1/2-13 1/2-13 1/2-13 Conduit Fitting Bodies – Cadmium Plated Ferrous Alloy Shell sizes 24/C24 and 28/C28 Conduit Conduit Shell Body Body Size Hub Size Cat. Cat. No. bottom or either side. A 12 ZP-C-2512-10 4-3/16 DIMENSIONS (Including Barrel) B C D F Pitch UNC-2B 3-9/16 1 1-27/32 1/4-20 16 ZP-C-2516-10 4-3/16 3-9/16 20/C20 ZP-C-2520-10 4-1/2 3-7/8 Straight 24 ZP-C-2524-10 8 7 1 1-27/32 1/4-20 1-7/32 2-1/16 1/4-20 1-1/2 2-9/16 1/2-13 C24 ZP-C-2524-10 8 7 1-1/2 2-27/32 1/2-13 28 ZP-C-2528-10 8 7 1-1/2 2-9/32 1/2-13 C28 ZP-C-2528-10 8 7 1-1/2 2-25/32 1/2-13 Above should not be used with pressure-type contact inserts. 3/0 TP-210328-41D TP-201328-41G Green 94 TP-201328-41 .#20 contacts utilizing thermocouple wire. wrench. checking gage.S. three contact locators and complete instructions for crimping #10 through #18 contacts of MOD II or MOD Ill design. TP-201351-TL HAND CRIMP TOOL This tool crimps #8 contacts only. and complete instructions for crimping #10 through #18 contacts of MOD II or MOD III design. * Foot control unit with 6 foot hose – Catalog No. checking gage. TP-201328 Crimping Tool Only and Accessories for Contacts #12 through #4/0 Contact Size Wire Size Die Number Check Gage Color (Locator) Mod II Mod III TP-201328-12 12 W Length 12-14 TP-201328-12D TP-201328-12G Yellow 12 C Length TP-201328-12C TP-201328-12L 10 W Length TP-201328-10 10-12 TP-201328-10D TP-201328-10G Black 10 C Length TP-210328-10C TP-210328-10L 8 W Length TP-201328-8 8-10 TP-201328-8D TP-201328-8G Red 8 C Length TP-201328-8C TP-201328-8L 4 W Length TP-201328-4 4-6 TP-201328-4D TP-201328-4G Brown 4 C Length TP-201328-4C TP-201328-4L 1/0-1 TP-201-328-0D TP-201328-0G 1/0 Blue TP-201328-0C 2 TP-201328-2D TP-201328-2G TP-201328-0L TP-201328-41L 4/0 4/0 . Thomas & Betts TOOL NUMBER TBM15 AND DIE NUMBER 15505 To terminate 500 MCM contact. TP-201411-TO Hand crimp tool only (less locators) TP-201411-16-18 Locator only for #16 and #18 pins and sockets TP-201411-10-12 Locator only for #10 pin and sockets and #12 sockets TP-201411-12P Locator only for all #12 pins any length TP-201351-TC HAND CRIMP TOOL This tool crimps #18 .STAR-LINE® Contact Crimping Tools TP-201411-AG HAND CRIMP TOOL COMPLETE KIT This tool is complete with carrying case. TP-201328-F TP-201328 CRIMP TOOL TP-201328 PS-POWER SUPPLY TP-201328 BC-CARRYING CASE NOTE: Carrying case will accommodate crimp tool. TP-201352-HAND/FOOT PNEUMATIC CRIMP TOOL This tool is complete with foot control. NOTE: Power supply will include 5 dies and locators. TP-201328-F Normal operation 100 P.I. Removal Tools Used for extracting contacts from the insert assembly after contacts have been seated. 4. Size 8 4 0 0 A separate expander barrel is required for each cavity of the contact inset. An even number of long and short barrels should be used: Example: if the insert contains four cavities. TP-201047-1 TP-201048-1 TP-201049-1 TP-201046-1 18 16 12 10 Expander Barrel Catalog No.Amphenol STAR-LINE® INDUSTRIAL insertion and removal tools for MOD II & MOD III Tools for Crimp Type Contacts Insertion Tools Used for inserting contacts after they are terminated to conductor. use two long (EBL) and two short (EBS). the same tool is used for both. Size Insertion Tool Catalog No. Expanders and taper leads are required for sizes 8. Insert the short ones first and remove them last. NOTE: EBS = Expander Barrel Short. 1/0 MOD II contacts only. Tapered Lead Style TP-201007-A TP-201007-B TP-201033-A TP-201033-B TP-201000-EBL TP-201000-TL TP-201000-EBS Use Same Tool for Pin or Socket T-Bar Handle Style – – TP-201000-TH The T-Bar handle should be used in the insertion and extraction of the expander barrel for the 1/0 cavities –only one is required. One tapered lead required only. Removal Tools for MOD II Size 95 18 16 12 10 Removal Tool Number for Pin Removal Tool Number for Socket TP-201459 TP-201459 TP-201459 TP-201459 TP-201011-3 TP-201010-3 TP-201009-3 TP-201008-3 . EBL= Expander Barrel Long. Pin and socket contacts have identical terminal ends. 6. 11. there are two important reasons for this preliminary step: To identify the various component parts. the cable diameter may be reduced to a point where the sealing range of the grommet is exceeded. where construction of the cable permits. 16. 23. 1. In preparing the individual wires in cables and harnesses for assembly. Proper layout will reduce the need for twisting and crossover of conductors. This will result in a high resistance connection and will expose the base metal to possible corrosion. 8. a metal ferrule be slipped under the cable jacket at the stressed position. In addition. Straightening cannot be done properly and the plating on contacts will very likely be marred. This step is important because any attempt to remove the contacts when the resilient insulator components are compressed will result in damage. the cable adapter or insert clamp nut should be tightened with a wrench. Do not use solder salts or acids because they may affect the dielectric properties of insulation materials. 22. All wires should be cut squarely so that they will fit into contact wire wells correctly. When potting connectors be sure to apply potting only in mated condition to assure that contacts will align properly. Each assembler of connectors should be his own inspector. different or alternate keying arrangements should be used to prevent mismating or cross-mating and possible damage to the electrical system or human injury. Be certain that all components of connectors are assembled. As a result. Make certain that all contacts are the correct size before attempting to assemble them into insert cavities. Before starting actual termination wires. Do not attempt to remove inserts that are bonded or locked in place in their shells. Follow specifications covering maximum cable stripping lengths for efficient cable grommet sealing. When contacts are to be soldered. An open flame or hot soldering tip can carbonize insulating materials and make them useless. 96 . This. 19. When handling cables. 7. 17. This assembly operation should be done by placing the components in a vise with smooth-faced jaws and using a strap wrench. 20. These 27 reminders can help eliminate connector failures caused by improper assembly. Use only correct size sealing grommets to assure resistance to moisture and other contaminants. This point is particularly important when both power and control types of contacts are used in the same connector. Always inspect all aspects of connector assembly operations before putting connectors into actual operation. Remove any grooves or ridges if present by sanding or scarfing. Gland nuts and grommets are intended for sealing purposes and should not be used as a cable grip. avoid direct contact of soldering tools to inserts. Each part performs a vital function and it would not be included if it wasn't useful. Some cables have a soft filler or braid on the conductors which. for the most part requires common sense. Never try to straighten bent contacts. be sure to remove the cable clamp or insert clamp nut first before extracting the contact and reinserting it. make allowances in length for reaching the outermost circle of contact cavities in the connector insert. When connectors having the same configuration are to be mounted close together. it is suggested that. 14. Read the assembly instructions carefully before actually starting to assemble connectors. Use only the proper crimping tools that have been set or calibrated with precision gages. 4.STAR-LINE® Star-Line connector Assembly and Termination Instructions Proper assembly of multiple-contact connectors. Be sure that grounding contacts are correctly located. 18. After all terminated contacts are inserted in their respective cavities and inspected. the termination operation will be difficult or even impossible and the chances for making errors will be increased. 12. 25. use adequate support to prevent damage to the internal wires. To avoid leakage at the seal under these conditions. Be careful not to damage wire grommets or contact retaining collets when inserting or extracting contacts. it is essential that cables and harnesses be laid out in a specified order in accordance with the wiring diagram. and to check for any missing parts. The simplicity of these instructions is perhaps the reason why they are easily overlooked or taken for granted. 13. Make certain that cable jacket is smooth where grommet is to seal. Cut cable jackets and sheathing squarely and to correct length. Assembly workmanship is a significant factor in determining the quality of multiple-contact connectors. Make certain that wire strands are fully bottomed in contact wells by checking through inspection hole provided. compresses when external pressure is applied. 10. If for any reason terminated conductors have to be removed from an insert because of any assembly error or change in circuitry. make sure that it is grounded properly before the connector is actually engaged. Cable and harness assemblies having a spiral layout also must be matched carefully to the correct contacts in both the male and female inserts. 9. of course. Soldering conductors to contacts must be done carefully and a non-conductive flux should be used to avoid corrosion or hygroscopic action. 15. means that the conductors and the insulation should be cut progressively longer as they extend out from the center of the cable or harness to assure sufficient length for any necessary forming. 21. Crimping and terminating of conductors to contacts must be done carefully. 27. the seal may take a permanent set and further reduce sealing efficiency. 5. Seat all contacts properly so that they will not be damaged or become disengaged during connector mating operations. 24. This ferrule will serve as a compression supporting member and enable the gland seal to withstand high external pressures. using only wire strippers that have been approved for the operation. it must be "built-in" during each and every assembly operation. 3. Some connectors require both a contact and seal plug in unused cavities to meet military specifications and to assure complete internal environmental sealing. Use only the proper insertion tools and be sure that they are aligned axially when pushing contacts into their fully seated position. Quality cannot be "inspected" into connectors. plug unused cavities with either plain contacts or special seal plugs designed for the purpose. 26. Besides the matter of instruction on correct procedures. When inserts have more cavities than conductors. 2. If one of the connector poles is a grounding wire. If the wiring layout is not correct. the worldwide leader of explosion proof and hazardous environment interconnects.Amphenol STAR-LINE® Additional Amphenol® Industrial Connector Products INDUSTRIAL Amphe EX The Amphe-EX™ is a new miniature explosion-proof threaded connector family from Amphenol Industrial. From standard cable harnesses. The cable gland products are designed to perform in the most demanding environments. Amphenol can provide simple cable assemblies using any of our full line of connectors. For an overview of Amphenol Industrial Connector Products ask for Amphenol brochure SL-381. Call your local Amphenol sales office or 800-678-0141 for further information. refer to Amphenol Catalog 12-056 or visit www. Consult factory for certificate details. printed and downloaded from the Amphenol website: www. 97 . as well as coax and fiber optic contacts. The Industrial Overview brochure and all the product brochures listed above can be viewed. to complete ATEX and IECEx rated junction boxes.com. Brass and stainless steel types are available. Also available are over-molded cable assemblies that provide a water tight. Amphenol can provide all your value add solutions. Amphenol Cable Glands Amphenol Industrial Operations. IP66/68. offers a complete array of cable assemblies and turnkey junction box options. The Amphe-EX™ family provides an overall smaller package than most hazardous area connectors.amphenol-industrial. SIRA/ATEX certified to Exd/Exe (Class I. deluge.com. The rugged AMPHE-EX™ connectors are ATEX and IECEx approved for Zone 1 (and Class 1. The Amphe-EX™ product line offers inserts that accommodate standard copper contacts. one of the world’s premiere interconnect solutions providers. introduces a broad range of explosion proof and industrial cable glands. Amphenol provides a complete line of EX Zone 1 and 2 rated cable glands along with general duty cable glands that are suitable for armored and unarmored cable. to allow power and signal to pass through Hazardous rated areas. For more information. NEMA rated products. molded solution that requires no additional strain relief hardware. I) and CSA approved. Div. the Amphe-EX™ offers the availability of RJ45 and USB inserts. 2) rated applications. Div.amphenol-industrial. Reference Catalog 12-055 Cable Assemblies & Value Add Solutions Amphenol Industrial. In addition. This results in longer life . • Higher current capacity with minimized temperature rise. For information on availability of additional inserts with RADSOK's consult Amphenol Industrial Operations. size 4 (120 amps). Connectors with RADSOK contacts may be produced in various sizes with a variety of amperage capabilities. • Low milli-volt drop performance . • The hyperbolic. System inertia is minimized by the small package and the fact that the contact is under a spring load. automated precision stamping and assembly technology See Brochure SL-391. stamped grid configuration ensures a large. Current Amphe-Power product lines support from 50A to 500A continuous duty. face-to-face surface area engagement.STAR-LINE® STAR-LINE Connectors with RADSOK® Contacts RADSOK Contact Design: • Socket cylinder within female contact has several equally spaced longitudinal beams twisted into a hyperbolic shape. thereby allowing higher current capacities at given temperature limits. the flat contact surface and the wiping action during insertion. • Reliability under vibration and shock. Lower overall contact resistance reduces heat build-up. coaxial. • High quality. Amphenol Amphe-Power Connectors with RADSOK Technology for more information on other Amphenol connector types that incorporate RADSOK contacts. RADSOK contacts are available in size 8 (69 amps). RADSOK Contact Advantages: • Low contact resistance .due to the intimate contact provided by the spring force of the grid. Certain designs are available for variable frequency drive (VFD) applications. Amphe-Power connectors with RADSOK sockets can handle up to 50% higher amperages than connectors with standard contacts. • As male pin is inserted. Consult Amphenol Industrial Operations for further information. and size 0 (250 amps). The new RADSOK contact design has been incorporated into the Star-Line connector family of connectors. Insert arrangements with RADSOK's are shown in this catalog.the RADSOK contact’s multiplicity of flat grid surfaces assures the greatest possible contact area on the mating pin. consistency and lower cost with high speed. axial members in the female half deflect. • Ideal for crimp termination applications requiring repeated mating cycles and high current with a low milli-volt drop.reduced contact pressure yields reduced wear. 98 . imparting high current flow across the connection with minimal voltage loss. overmolding (straight or 90°) • Custom build option available • Optional coupling nut locking set screw available • Operating Temperature -50°C to +60°C • Solder contacts range from 20 awg through 2 awg For more information reference IDS-43 • IP68 rated SUBMARINER • ROVs and other Wet Mateable applications • Numerous configurations available • 1-16 contacts • Molded high-insulation neoprene • Heat-treated beryllium copper sockets. and other options available • Solder contacts range from 22 awg through 10 awg • High Speed Coax (50 & 75 Ώ) and Fiber Optic available • MIL-C-24217/4-005 spec. The OCEANUS series consists of 3 new product ranges: POSEIDON.Amphenol STAR-LINE® Amphenol Industrial Oceanus Subsea Connectors Amphenol Industrial Operations offers a broad range of harsh environment interconnect solutions. overmolding. gold plating. Passivated per ATSM A967 • 500 vdc Signal and 3kv Power contacts • Up to 9.000 PSI open face pressure ratings. Type II. multi-pin configurations.000 PSI open face pressure rating (6. Class 1 (50 microns Au) • Intermateable/intermountable with competitive products AQUA POWER • 316 stainless steel.000 M) • Configurable for use with Solid and Oil –Filled Cables • Sealing caps. Our new OCEANUS Series of Connectors are tailored to meet the rugged demands of the subsea market.000 M) 99 INDUSTRIAL . The product family offers versatile. POSEIDON • 500 VDC Signal and 3kv Power contacts • Up to 9.000 PSI open face pressure rating (6.000 PSI open face pressure rating (6. IP68 For more information reference IDS-42 • MIL-G-45204. high performance characteristics including 9. underwater wet mate-able connectors. and stainless steel bodies • Operating Temperature -50ºC to +60ºC For more information reference IDS-44 • Up to 9.000M) • Configurable for use with Solid and Oil –Filled Cables • Sealing caps. AQUA POWER and SUBMARINER. high speed (coax and fiber optic) and over-molded cable assembly options. TX 800-225-5884 Disadvantaged/Minority Distributors: Cherokee Nation Dist.com www.co. 411 026. TX 77041 Phone: 713-464-1393 Fax: 713-464-7731 www.1003 Fax: (55-11) 3815.com 23276 South Pointe Drive.amphenolcanada. Kyungki-Do Korea 420-130 Phone: 82-32-680-3800 Fax: 82-32-673-2507 SINGAPORE Amphenol East Asia.com www. (GESCO) Houston. 3 Hagavish St. Singapore Phone: (65) 6266-6666 Fax: (65) 6266-0009 Amphenol Pcd Geophysical Electrical Supply Co. SongNae Bucheon City. 105 Bhosari Industrial Area Pune. Canada Phone: 905-608-2444 Fax: 905-608-2895 E-mail: steck@ican. Taoyuan City. 200041. 01330 Mexico D. 28 Beybi Giz Plaza.P. Stilwell.6890 E-mail:
[email protected]. PA 800-235-7880 TTI Inc..cc ITI Marine & Oilfield PTE. Spain Phone: 34-91-6407303 Fax: 34-91-6407307 E-mail:
[email protected] Fax: (972-9) 7674324 E-mail: www. CA 90703 Phone: 1-800-635-3866 Fax: 714-523-9192 www. Kat.au CHINA Amphenol Shanghai Office 14/D. NJ 08854 Phone: 732-885-9000 Fax: 732-885-9555 E-mail:
[email protected] Crawford Electric Supply 10051Porter Rd. Via Barbaiana 5 20020 Lainate (Milano).com PEI Genesis UK George Curl Way Southampton.bar-tec.com www.com www..com BENELUX Amphenol European Sales Operations Amphenol Benelux BV P.con www. R. 26/F Railway Plaza 39 Chatham Road South Kowloon.com 40-60 Delaware Avenue Sidney. China Phone: (86) 21 6267 5566 Fax: (86) 21 6272 7587 HONG KONG Amphenol East Asia Ltd.com SWITZERLAND Amphenol Switzerland P.B. Lane 956. Ltd.com Europe AUSTRIA & EASTERN EUROPE Amphenol European Sales Oper. Box 63.O.com Steiner Electric Elk Grove Village. VA 22101 Phone: 1-800-678-0141 For information on International Products. 17707 Valley View Ave.C. Paseo de las Lomas C.com Amphenol Corporation Amphenol Aerospace Amphenol Industrial Operations 2010 Corporate Ridge McLean. Inc. Cerritos.steckconnections. Alberta Canada Phone: 780-435-9275 Fax: 780-436-0308 E-mail:
[email protected] INTERNATIONAL (Industrial Operations Offices) Latin America ARGENTINA Amphenol Argentina Avenida Callao 930.steinerelectric.I 12002 West Little York Houston. No.amphenol-socapex. Israel Phone: (972-9) 764. 3990 DB Houton.amphenol-industrial.com Amphenol Canada 20 Melford Drive Scarborough. The Netherlands Phone: 31 30 6358000 Fax: 31 30 6377899 E-mail: info @amphenol-nl. Argentina Phone: (54 11) 48 15 68 86 Fax: (54 11) 48 14 57 79 E-mail:vendas@amphenol. 300 Beach Road #34-06 The Concourse Singapore 199555 Phone: 65-6294-2128 Fax: 65-6294-3522 TAIWAN Amphenol Taiwan No.9984 Fax: (52-55) 5081. OK 918-696-2777 Electro Enterprises Oklahoma City. Hong Kong Phone: 852-9090-5325 Fax: 852-2691-1774 INDIA Amphenol Interconnect India.ar BRAZIL Amphenol do Brasil Ltda. CA 92653 Phone: 949-855-4454 1-800-678-0141 Fax: 949-855-9115 Gaffney-Kroese Supply Piscataway.fr GERMANY Amphenol-Tuchel Elect.com Jackson Power Edmonton.O. 28230 Las Rozas. Ritto-city Shiga 520-3041. TX Phone: 713-645-5999 Fax: 713-645-4999 E-mail:
[email protected]. Deba.amphenol-airlb.1629 E-mail: vendas@amphenol. Fort Worth.com SOUTH AFRICA Amphenol South Africa 30 Impapa Road 2196 Sandton .Amphenol Corporation Amphenol/Pyle Industrial Distributors Amphenol Aerospace Amphenol Industrial Operations Bartec-Technor ASA Stavanger. Rua Diogo Moreira 132 CEP 05423-010 Sao Paulo . Shanghai.nov. 3990 DB Houton The Netherlands Phone: 31 30 6358000 Fax: 31 30 6377899 E-mail:
[email protected]. 2nd floor Office B Plaza C1023AAP Buenos Aires.p. Japan Phone: 81-77553-8501 Fax: 81-77551-2200 KOREA Amphenol Daeshin #558 SoSa.com ENGLAND Amphenol Limited Thanet Way.com SALES OFFICES Amphenol Corporation Amphenol Aerospace Amphenol Industrial Operations EC Systems. Ltd. 116. Whitstable Kent CT5 3JF.com JAPAN Amphenol Japan Mil Aero & Industrial 471-1. Box 63.br MEXICO Amphenol Mexico Prolongacion Reforma 61-6 B2 Col. 330 Phone: (886-3) 379-5677 Fax: (886-3) 360-7259 .amphenol-tuchel. P. Box 63.com www. Germany Phone: (49-6831) 9810-87 Fax: (49-6831) 9810-30 www. Voie d’Y Vois F-00810 Blagny.com TURKEY Amphenol Turkiye Ayazaga Mah.S. O. 55 c/Comunidad de Madrid. a North American office can be contacted: Phone: 978-532-8800 Fax: 978-532-6800 Amphenol Industrial Operations Amphenol Power Solutions 34190 Riviera Drive Fraser.A.amphenolpcd. Dong Zhan Commercial Bldg. IL Phone: 847-228-0400 Fax: 847-228-1352 E-mail: infor@stnr. France Phone: 33-3-2422-7849 Fax: 33-3-2422-7850 www.amphenol.com www. Zhong Shan Rd.cescoltd.plugs. OK 800-324-6591 JRH Electronics Marlton.peigenesis.com www. Meydan Sk.com GERMANY Amphenol-Air LB Am Kleinbahnhof 4 D-66740 Saarlouis. Norway Phone: 47 51 84 4100 Fax: 47 51 84 4103 www. GmbH August-Haeusser Strasse 10 Postfach 1110 74001 Heilbronn. Madrid. 35-bis.com Steck Connections Mississauga. India Phone: (91-20) 27120 481 Fax: (91-20) 27120 581 E-mail: sales@amphenol-in. 279 Kfir-Barkan Bldg.com National Oilwell Varco/L. Ontario. 669 Beijing Road West. NY 13838-1395 Phone: 607-563-5011 1-800-678-0141 Fax: 607-563-5157 www.amphenol-aerospace.Chislehurston South Africa Tel: (27-11) 783-9517 Fax: (27-11) 783-9519 E-mail: amphenol_africa@csi. Division of Nelson Dunn. France Phone: (33-4) 50892800 Fax: (33-4) 5096-1941 www. Victoria 31733.com 2 Technology Drive Peabody.net www. NJ 800-467-9309 Hillcrest Enterprises Ashland. Mexico Phone: (52-55) 5258. Brazil Phone: (55-11) 3815.com Middle East / Africa ISRAEL Bar-Tec Ltd. Taiwan. MA 01960 Phone: 978-532-8800 Fax: 978-532-6800 www. TX 800-332-8638 PEI Genesis Philadelphia.jacksonpower.com/Supply_Chain/ Electrical_Products. Ltd.O.F. Germany Phone: (49-7131) 929 0 Fax: (49-7131) 929 414 www.nelson-dunn. TX 77571 Phone: 281-417-7540 Fax: 281-470-2659 www. P. Australia Phone: 613 8796 8888 Fax: 613 8796 8801 E-mail: infor@amphenolaust. Joo Koon Crescent.O.com. Laporte.Oficina No.com FRANCE Amphenol-Air LB 29.wholesaleelectric. East Industrial Zone Kfar Sava 44102.com ITALY Amphenol Italia S. 3990 DB Houten The Netherlands Phone: 31-30-6358000 Fax: 31-30-6377034 E-mail:
[email protected] Wholesale Electric Houston. SO182RZ Phone: +44(0)2380621260 Phone: +44(0)8448716060 Fax: +44 (0)8448716070 Email:
[email protected] AUTHORIZED AMPHENOL DISTRIBUTORS Corporate Headquarters ALPHABETICAL LISTING APD (All Product Distributors): Arrow Electronics Englewood. Keysborough Melbourne. CO 800-777-2776 Avnet EMG Dallas. Italy Phone: 39-02-932541 Fax: 39-02-93254444 E-mail:
[email protected] SPAIN & PORTUGAL Amphenol Iberica Edificio “Burgosol” ..amphenol-airlb. United Kingdom Phone: (44-1-227) 773200 Fax: (44-1-227) 276571 www. VA Phone: 800-848-3106 or 804-798-8390 Fax: 804-752-7830 E-mail: cordgrip@aol. MI 48026 Phone: 586-294-7400 Fax: 586-294-7402 www.uk FRANCE Amphenol Socapex Promenade de l’Arve. Pvt. TX Phone: 800-486-8563 or 713-748-6100 Fax: 713-749-8415 E-mail: donniejr@wholesaleelectric. PA 800-523-0727 Powell Electronics Philadelphia.com. BP29 Thyez 74301 948 Cedex. 26 34396 Maslak/Islanbul Phone: 90(0212) 335 25 01 Fax: 90(0212) 335 25 00 Asia / Pacific AUSTRALIA Amphenol Australia Pty Ltd 2 Fiveways Blvd. ON M1B 2X6 Canada Phone: 416-291-4401 Fax: 416-292-0647 www. Suite 113 Laguna Hills. . AMPHENOL CORPORATION Amphenol Industrial Phone: 607-563-5011 40-60 Delaware Avenue Sidney. All statements.com Notice: Specifications are subject to change without notice. HKA 4-2012 . Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. or responsibility of any kind expressed or implied. NY 13838-1395 www. The user should not assume that all safety measures are indicated or that other measures may not be required.amphenol-industrial. information and data given herein are believed to be accurate and reliable but are presented without guarantee. Specifications are typical and may not apply to all connectors. warranty.