STChain hoists_ Operating and Maintenance Instructions Fundamental information You have purchased a product manufactured by STAHL CraneSystems GmbH. This chain hoist has been constructed in compliance with the applicable standards and regulations. Inspect hoist for damage caused in transit immediately upon delivery. Report damage caused in transit and after consulting the manufacturer/supplier repair or have repaired before installation and commissioning. Do not install or commission a damaged hoist! - Assembly installation commissioning tests maintenance and elimination of faults may only be carried out by a qualified person Terms employed User Whoever uses and employs the chain hoist or has it operated by suitable trained personnel is considered to be the user (employer/company). Trained personnel Trained personnel are persons who have been instructed and trained in the duties with which they are entrusted and the risks which may arise from incorrect behaviour, have been advised on the necessary protective devices, precautions, applicable regulations, accident prevention regulations and prevailing conditions and have proven their ability. Skilled electrician A skilled electrician possesses knowledge and experience on electrical equipment arising from specialist training and, with knowledge of the applicable standards and regulations, is able to assess the work with which he is entrusted and detect and avoid possible risks. Definition of a qualified person: A qualified person is one with the necessary qualification, based on theoretical and practical knowledge of hoists, for the required activities as listed in the operating instructions. The person must be in a position to assess the safety of the installation in conjunction with the application. Persons with the authority to undertake certain maintenance work on our products include service engineers of manufacturer and trained fitters with the corresponding certification. BAST_02.FM Seminars: Comprehensive understanding of material handling products is a prerequisite for the correct use of equipment. Competent and practically oriented, we impart the specialist knowledge required for the correct use, monitoring and care of your installation. Ask for our seminar programme. 2 09.07 Table of contents 1 Safety instructions 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 Symbols .......................................................................................................................... 4 Operating instructions.................................................................................................. 4 Use for intended purpose ............................................................................................ 5 Safety-conscious operation........................................................................................ 5 Organisational safety precautions............................................................................. 6 Eletrical equipment....................................................................................................... 6 Warranty......................................................................................................................... 6 Periodic tests................................................................................................................. 6 2 Getting to know the chain hoist .................................................................................................................................................... 7 3 Installing 3.1 3.2 3.3 3.4 3.5 3.7 3.8 3.9 3.10 3.11 Installing stationary chain hoist ................................................................................. 8 Installing trolley............................................................................................................. 8 Installing trolley on chain hoist .................................................................................. 9 Connecting electric trolley ........................................................................................ 11 Runway endstop ......................................................................................................... 11 Fitting the chain box ................................................................................................... 11 Fitting the control pendant ........................................................................................ 12 Checking screw connections ................................................................................... 12 Mains connection ....................................................................................................... 12 Dismantling .................................................................................................................. 12 4 Commissioning 4.1 Checklist for commissioning ..................................................................................... 13 5 Operating 5.1 5.2 5.3 Duties of crane operator ........................................................................................... 14 Operating control pendant ........................................................................................ 15 Emergency stop .......................................................................................................... 15 6 Maintenance 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 6.12 6.13 Maintenance work ..................................................................................................... 16 Maintenance intervals ............................................................................................... 16 Hook .............................................................................................................................. 17 Load chain.................................................................................................................... 17 Checking function of slipping clutch ....................................................................... 18 Adjusting slipping clutch ........................................................................................... 18 Hoist motor brake ....................................................................................................... 20 Oil change .................................................................................................................... 20 Travel motor brake...................................................................................................... 21 Oil change .................................................................................................................... 21 General overhaul ........................................................................................................ 21 Trolley............................................................................................................................ 21 Operating hours counter (optional) ......................................................................... 21 7 Repairs 7.1 Chain drive ................................................................................................................... 22 8 Wearing parts 8.1 8.2 Hoist .............................................................................................................................. 24 Trolley............................................................................................................................ 24 9 9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 Classification in acc. with FEM ................................................................................ 25 Ambient conditions..................................................................................................... 25 Hoist motor data.......................................................................................................... 26 Travel motor data ........................................................................................................ 27 Specifications for mains connection....................................................................... 28 Lubricants..................................................................................................................... 30 Sound level................................................................................................................... 31 Chain certificate.......................................................................................................... 31 Technical data BAST_02.FM Subject to alterations 09.07 3 Warning of suspended load It is forbidden for persons to stand under suspended loads. Safety at work This symbol marks all information on safety at work where risks to life and limb are entailed. In these operating instructions. Warning of electrical voltage Covers such as hoods and caps which are marked with this symbol may only be opened by "qualified persons or suitably instructed personnel".2 4 11. the following symbols indicate particularly important information on risks and safety in operation.1 Safety instructions 1.1 Symbols In these operating instructions.05 .FM 1. This entails risks to life and limb! Safety in operation Information marked with this symbol must be observed to avoid damage to the chain hoist or the goods transported. Operating instructions Read carefully and follow the operating instructions BAST_02. these symbols mark particularly important information on risks and safety in operation. 06 5 .Operating the hoist with slack chain .Approaching the emergency limit switch in normal operation .Exceeding the safe working load . the individual application must be assessed. impaired braking function. following the data on the rating plate.. see page14.3 Use for intended purpose • Chain hoists are intended for lifting freely movable and guided loads that cannot tilt. suspensions and endstops must be of suitable dimensions. • Load chain hoist only up to the permissible safe working load. dragging or towing loads . find out where the EMERGENCY STOP button is (usually in the control pendant). • Observe the "Duties of crane operator".) to the person responsible immediately. Replace illegible or damaged plates. 1. they are for stationary or mobile use. • Observe the intervals specified for periodic tests.Pulling loads at an angle . automatic operation.Touching the chain during the hoisting motion . . Seesketch • Do not use the emergency limit switch (ultimate limit switch for highest and lowest hook position) as an operational limit switch. • Report damage and defects to the chain hoist (abnormal noises. • Before starting work. (EC directive 99/92/EC. 10. or in the case of guided loads. Depending on their design. Observe the legal minimum age! • At regular intervals. deformations. Additional fitments must be authorised by the manufacturer.Operating the chain hoist without a phase monitoring relay if the control pro-vided by the customer is not installed in the terminal box on the chain hoist.Operating a damaged hoist . (Caution: danger of load falling) Not permitted are for example: . Contact the manufacturer in case of doubt. • Have hoist inspected by the relevant authority before commissioning. • If the hoist forms "part of a machine. is responsible for ensuring that work is carried out with safety in mind and avoiding risks. 1. • Store the operating instructions within easy reach where the chain hoist is operated. Decree on Safety at Work) • Read the operating instructions before starting to work with the chain hoist.1 Safety instructions 1.5 Organisational safety precautions • Only direct persons to operate the hoist if they have been trained or instructed in BAST_02. The declaration of conformity may be invalidated. dangers may arise from incorrect use or use for an unintended purpose. In spite of this. • Do not remove information plates from the chain hoist.Pulling loads loose.FM its use.Transporting persons . Do not use the chain hoist until the faults have been eliminated.Manipulating the slipping clutch . If loads are to be towed horizontally.Operating the hoist with the chain twisted ." the person placing it on the market must ensure that the hoist meets the specific regulations of the application. • Runways. File the test reports in the test logbook. • The operator. • Do not carry out any alterations or modifications. see page 2. continuous deadweight or constantly repeated hoisting motions. • Do not place your hand between edges which may pinch or cut..4 Safety-conscious operation The ST chain hoists are constructed according to the state of the art and equipped with a slipping clutch as overload protection. check that work is being carried out in a safety-conscious manner. but for example in a stationary control cabinet. 8 Periodic tests Hoists and cranes must be inspected by a qualified person. BAST_02. direct control is only available up to 1.1 Safety instructions 1. Intensive use entails shorter maintenance intervals. If the control is supplied by others. • Repairs and elimination of faults within the scope of the warranty may only be performed by qualified personnel (see page 2) after the manufacturer/supplier has been consulted and has given his approval.g.05 . or work carried out on the control. 3 ph.FM All tests must be initiated by the user. models ST05. Mains voltage and mains current are present in the control pendant.) due to legal stipulations and standards.g. a phase monitoring relay is obligatory.6 Electrical equipment Chain hoists. ST10. i. see page 2.e. Due to the limited ampacity of the control pendants. 6 11. a) Direct control: The motor of the chain hoist is switched on and off directly. Safety note: if the hoist is supplied without control.A. • Disconnect the chain hoist before opening covers marked with this symbol.755 must also be established during this inspection. Direct control is not permissible in various countries (e. ST30. ST20. 48 V or 230 V control voltage is generally used in Europe.S. Canada. If the control is not installed in the terminal box on the chain hoist. c) Version without control: STAHL chain hoists are available without control. b) Contactor control: The motor of the chain hoist is switched by means of a contactor-transformer combination. operation. U. The switchgear (e. The warranty will become invalid if the hoist is modified or original spare parts not used. 1. 1. The chain hoist functions with dangerous electrical voltages. but in a control cabinet for example. ST50 and ST60. at least once a year. The periodic tests must be adapted to the hoist’s use. to FEM 9. Contactor control is available for all motor sizes and outputs and is accepted worldwide. • The chain hoist may only be opened by qualified personnel (see page 2) or personnel having been instructed. it is recommended that the customer install a phase monitoring relay.7 Warranty • The warranty will become invalid if these operating instructions are not observed for installation. can be supplied with various versions of electrical equipment. contactors and transformer) are then not supplied.6 kW motor output at 400 V. 50 Hz. without the use of contactors. The control voltage generated by the transformer is selected corresponding to customer requirements and national standards. A safety extra-low voltage is present in the control pendant. ST32. the braking function must be tested. The rectifier for activating the brake remains part of the supply. see page 2. The remaining service life of the hoist acc. The results of the test must be recorded and filed in the test log book. inspection and maintenance. 120 V in North America. single fall 17 Load hook 18 Bottom hook block.05 7 .2 Getting to know the chain hoist 1 Chain drive 2 Motor 3 Gear 4 Slipping clutch 5 Brake 6 Panel box 7 Chain box 8 Plug for control pendant 9 Plug for travel drive 10 Plug for mains connection 11 Socket for control pendant 12 Socket for travel drive 13 Socket for mains connection 14 Suspension hook 15 Suspension eye 16 Bottom hook block. 2-fall 19 Control pendant 20 Emergency off BAST_02.FM Some illustrations include options 11. Fit screw retentions. Grease wheel gearing. see sketch and table 2.2. Adjust play of wheel flanges. see page12 3.ST60 3. Suspend the chain hoist in the centre of the trolley.2 Installing trolley Note installation position of suspension eye or suspension hook n sketch! (Tightening torque ST05 see page12) ST10 . BAST_02.1 Installing stationary chain hoist ST05 3.05 . 8 11. Tighten nut with specified torque.FM Use only original spare parts for modifying the flange width.3 Installation 3.1 Adjusting trolley to runway flange 1. Note installation position of suspension piece. Seesketch.06 9 . Check that screws and nuts are tightened with specified torque.FM 4. Lock bolt (a) with locking plate (b) and cheese-head screw (c). US-G 10 with ST05 Always suspend chain hoist from centre of trolley. Lock bolt (a) with washer (b) and cheese-head screw (c).3 Installation 3. ST50 /ST60 1/1 Fit suspension piece with suspension bolt (a) to chain hoist. The screw retentions must be fitted! 10. Seesketch US-G10 with ST05 1/1 . BAST_02. Seesketch KFN 10/32 with ST10/ST20-ST32. Slide trolley onto runway or push on from below after swivelling the side cheeks up.. 3.3 Installing trolley on chain hoist 1. 2/1 KFN10/32 1/1 US-G10 with ST10 1/1 KFN10/32 2/1 2. Note installation position of suspension piece. page 8 US-G 10 with ST10 Fit suspension piece with suspension bolt (a) to chain hoist.. see page12. L. 10 11. 4..05 . d W0761 f e d c b a Wheel 50 63 63 80 125 Max. S. see page12. Check that screws and nuts are tightened with specified torque. BAST_02.W. Slide trolley onto runway or push on from below after swivelling the side cheeks up. Turn wheel (d) by means of cam (e) until it is in contact with the running surface of the runway. KFN 63 Fit suspension piece with suspension bolt (a) to chain hoist.3 Installation 3. See sketch KFN 63 2/1 KE-T 22 KFK . The screw retentions must be fitted! KFK . Observe installation position of suspension piece for 1/1 and 2/1 reeving! Lock bolt (a) with washer (b) and circlip (c). [kg] 500 500 (KE-T) 1000 3200 6300 2.: The guide roller must be flush with the wheels. Tighten screw (f).. 3.B.FM N.3 Installing trolley on chain hoist (continued) 1. 5. 6 Runway endstop 3. length of chain see sticker on chain box.FM Lubricate chain with the chain lubricant supplied! Chain box must be able to move freely.7 Fitting and securing chain box ST 05 ST 10/ ST20/ ST30 ST 32/ ST50/ST60 BAST_02. Max.5 Fitting guide rollers KFN / KFK 10/ 32: B t260 KFN / KFK 63 B: t300 3.3 Installation 3. 3.4 Connecting electric trolley Plug connection cable into chain hoist and secure. 09.07 11 . . plug-type". BAST_02. (Terminal strip X1. if any 6.0 1. Disconnect chain hoist from mains at main isolator 3. Plug-in mains connection 3. Plug in and secure cable. Disconnect electrical connections 4.9 Checking screw connections M. terminals 1. Clean chain hoist and oil lightly 7.) 3. The mains cable must meet the specifications given in the technical data. Remove trolley. to sketch "Mains connection.. Prepare ends of cable acc.B.: The control pendant must be suspended from from the strain relief wire and not from the cable! Ensure sufficient clearance of the cable to the chain by turning the plug if necessary (±360°)! The cable must not touch the chain. 1.8 Fitting control pendant N. Remove load from hoist 2. see page 28. 2. M5 M5*1 M5*2 M5*3 M6 M8 M8*1 M10 M12 [Nm] 6 5 1. Connection is via a cable gland. Seal air vent screw in gear..3 Installation 3. see circuit diagram supplied.10 Netzanschluss herstellen Safety note The chain hoist may only be connected by a skilled electrician.. M16 M20 M20x1. If the customer connects the control cable by means of a plug kit.9.FM 1 09.07 . the circuit diagram must be followed (parts marked "A" are supplied loose).5 10 24 15 48 83 M. Fit strain relief wire.5 M24 M30 M36 [Nm] 120 300 300 320 640 1100 • Chain guide attachment • Distance bolt on trolley • Trolley suspension *1 Self-locking/self-tapping screws (ST05) *2 Plug connection *3 Cable gland (in plastic) 3. Remove chain hoist 5. For connecting control pendant without plug.11 Dismantling 12 Mains connection with cable gland 2 3 Dismantling chain hoist 1. 1 Checklist for commissioning Test steps • Remove sticker from air vent screw in gear • Check suspension hook or suspension (visual inspection) • Check tightening torque of screw connections on hooks • Check load chain . BAST_02. see page 20. see page 18) • Confirm correct commissioning in test logbook. An exception is made for chain hoists with an S. • Check function of overload protection (slipping clutch. you must be able to activate the emergency off button at all times. 4. free of grease and paint.Direction of movement must correspond to the symbols on the control pendant.4 Commissioning The test before first commissioning must be carried out by a qualified person.must not be twisted on 2-fall reeving • Check chain box . have chain hoist tested before commissioning by a safety organisation (e.* (Monorail with push trolley. reverse two phases of the mains connection. • Open step of travel drive clean and greased.g. <1000 kg with push trolley or in stationary design. • Check function of brake.clean and oiled .W.Direction of motion must correspond to the symbols on the control pendant. see page 2. TÜV). If not. (Do not open manufacturer’s control. after a long standstill the coupling moment may have altered.07 The above exceptions do not apply if the chain hoist is operated on a crane! 13 .clean. • Check function of chain hoist • . or stationary attachment.end stops present • Check tightening torque of screw connections of suspension piece or trolley suspension.L. During the following test steps.attachment • Attach chain stopper to chain with hook at floor level and check chain anchorage • Measure and record hook aperture • Check electrical connection • Check runway .FM * 09.) The following test steps must also be performed when recommissioning after a period in storage or stoppage.) • Check function of slipping clutch without load. see page 20 • Check function of travel drive . even .Check function of brake. . see page 18. This applies for all chain hoists with electric trolley. If required by national regulations. 05 . • If the chain should become slack. • Approach the final positions for lifting. the following must be observed: • Every day before starting work. • Do not move in the opposite direction until the hoist has come to a stop. do not leave suspended loads unattended. BAST_02. avoid inching operation (briefly switching on the motor to achieve small movements.1 Duties of crane operator 14 11.) This could damage switchgear and motors. • No-one must stand within the danger area of the moving load. 5. • Do not move loads above people. an assistant must guide the operator. tauten it at slow speed before lifting. • It must not be activated during normal operation. load suspension devices and limit switches and inspect the installation for any visible defects. • Observe the safety instructions. If this is not the case. • The crane operator must be able to see the whole of the working area. • The slipping clutch is a safety device. Control and emergency stop devices must be within easy reach. lowering and travelling in normal operation only if an operational limit switch is fitted. check brakes.5 Operating chain hoist When working with chain hoists. • Loads must be attached safely and correctly. • As far as possible. • Do not place your hand between edges which may pinch or cut.FM 5. see page 4. 5. e. press the emergency stop button.2 Operating from control pendant 2-step Emergency stop Lifting/lowering:: 1st step: slow 2nd step: fast Cross travel: right/left 1st step: slow 2nd step: fast Long travel: right/left 1st step: slow 2nd step: fast Safety note If the rocker switch is no longer depressed by the operator. • Press emergency stop. it returns to the 0 position. After an emergency stop. 09. the hoist motion is automatically stopped (dead man’s control).g. release the rocker switch immediately. the system comes to a halt.07 15 . • To release the emergency stop: turn the button in the direction shown.5 Operating chain hoist 5. If the motion continues. the actual motion does not correspond to the motion intended in activating the rocker switch.3 Emergency stop Every hoist must have a means of disconnecting the power supply to all drives under load from the ground. If the hoist malfunctions.FM • The emergency stop button is on the control pendant. BAST_02. the operator must not restart the hoist /crane system until a qualified person has determined that the fault which led to this function being activated has been eliminated and no danger can arise from the continued operation of the system. 2 Every month • Check suspension of control pendant (cable and strain relief wire must be fitted).6 Safety note Periodic inspections including maintenance every 12 months.clean. 1Bm 1 1Am 1 2m 2 4m 4 Mechanism group (operation) Correction factor Example: Check hook attachment 1 Bm 1 x per quarter 2m 4 x per quarter 6. • Check load chain (visual inspection) .1 Every day • Check correct functioning of brake(s). If the chain hoist is operated in the FEM group specified by the manufacurer. • Check chain stopper (visual inspection) 6.2.2.FM 6.07 BAST_02.5 Every five years • Gear oil Change oil.2. multi-shift operation. function of limit switch is also tested when allowing clutch to slip under overload • Calculate service life expired.g.2. Maintenance work beyond that described in these operating instructions may only be carried out by the manufacturer or trained after-sales service personnel. see "Oil change" page 21 .2 Maintenance intervals 6.511. The maintenance intervals below apply to the corresponding mechanism groups in accordance with FEM 9. corrosion) • Adjust brake • Adjust slipping clutch.) or adverse conditions (dirt. • Check load chain for wear. Read operating hours counter if any.. solvents) necessitate shortening the inspection and maintenance intervals 16 09. see page 17 • Check hook attachment • Grease output pinion and open step of gearing on electric trolley • Check attachment of rigid suspension or trolley suspension • Clean and lubricate chain • Check chain attachment (2/1 suspension bolt) 6. the correction factors listed below must be applied for quarterly and annual maintenance work.2. heavy-duty applications (e. . Similarly. possibly earlier if so prescribed by national regulations.1 Maintenance work Maintenance work on the chain hoist may only be carried out by qualified persons. to be performed by a fitter engaged by the manufacturer.2.6 Maintenance 6.4 Every year • Check screw connections (tightening torques.3 Every three months • Check hook for wear. lubicated and not twisted • Check bottom hook block (visual inspection) 6. see page 17 6. 5 45.07 17 .1 35.5 39.1 28.: Hook safety latch must close automatically.18 ST50/ST60 [mm] 11.5 42 42 46.5 134. h Suspension h min.3 37 37 35.5 34.5 37.8 29.66 ST20 [mm] 7x21.5 29. The hook dimensions must not exceed those specified in the following table.5 35.2 45.5 350. • Check chain guide. chain sprocket and idler sheave on the bottom hook block and replace if necessary. see page 22 • Check chain anchorage. see page 22 N.1 ST30 1/1 2/1 [mm] 31 37 29.: Lubricate the load chain above all at the joints.5 31. breaks.6 ST20 1/1 2/1 [mm] 24 31 22. breaks. check chain.18 ST32 [mm] 9x27 8.DIN 15405 part 1 Check load hook or suspension hook for wear.8 22 29.5 24.5 24.2 46. ST05 1/1 2/1 [mm] 19 24 18 22. BAST_02.6 Maintenance 6. hook z z max.8 179.1 35.3 303.2 30 33 33 36.1 45. Load hook z z max.8 29.5 29.5 32.5 30 32.B.8 31.5 39.5 33 37 37 35.6 12.8 22. replace if necessary.5 24 24 22. dxt d min t max 11 t max Chain gauge (part no.2 32.B.8 22 29. • Check chain dimensions.5 38 30 35 33 38.6 33 41 36.FM Caution: Do not turn and refit a used chain suspension bolt! 09. If any loud cracking sounds can be heard.8 22.5 ST10 1/1 2/1 [mm] 19 24 18 22.3 23 245. cracks or corrosion.3x31 10.5 24 24 22.2 If load hook or suspension hook should display distortion.5 42 42 46.2 32.5 37. 6.1 28.5 37.1 45.9 6.2 ST50/ST60 1/1 2/1 [mm] 37 48 35.2 46.2 32. The chain dimensions must not exceed the values given in the table below. N. replace if necessary.3 303.1 39.5 37.92 ST30 [mm] 9x27 8.1 41 41 45.1 41 41 45. h h min.5 32. cracks or corrosion impair the lifting capacity they must be replaced.5 39.37 • The load chain must be replaced immediately if it displays distortion.3 Checking hook for wear .6 34. chain sprocket and return sheaves for lubrication and wear. measure chain length over 11 links.1 ST32 1/1 2/1 [mm] 31 40 29.5 16.DIN 685 part 5 • Operate chain hoist under load.4 ST10 [mm] 5x16 4.4 Checking and lubricating load chain . 14 320 00 65 0) ST05 [mm] 4x12 3. 1. we recommend contacting our after-sales service. in accordance with FEM adjustment values between min. Without load.ST 60: non-wearing lining 18 09. The test load may be lifted by a maximum of 300 mm. 125% of nominal capacity is the specified value for the slipping clutch.without load The slipping clutch can be tested easily with the FMD1 slipping clutch testing device. • Turning to the right o the reaction force increases • Turning to the left o the reaction force decreases If the reaction force is too high. • Lock slipping clutch setting with clamping screw (2a) (ST32/ST50/ST60) • Replace cover (1) and gasket. The chain must not move. It is forbidden to hoist test load to top hook position and activate the slipping clutch. and adjusted if required without any danger to the structural steelwork. take the chain hoist down and carry out adjustment on a test stand. it must be ensured that the entire suspension structure (such as crane. • A small amount of gear oil may escape when the cover is removed (n/a for ST05) • Bend back locking plate (2) (ST05). • In bottom hook position attach 1.Before adjustment. 110% and max. Slipping clutches and brakes may only be adjusted by a qualified person. BAST_02. 6. • Release slipping clutch setting with clamping screw (2a) (ST32/ST50/ST60) • Adjust slipping clutch by turning the adjusting screw or nut (3).25 x rated load (test load). the function of the slipping clutch must be checked. etc. Before adjustment. Due to the polygon effect.) can support the increased load on the chain hoist. the function of the slipping clutch must be checked (see 6. 160% of nominal load are permissible for chain hoists.6 Adjusting slipping clutch . The rated load must be held firmly in every position. Allow slipping clutch to slip in top or bottom hook position for a maximum of 3 sec. the motor must rotate.5). • Remove cover (1). • Bend locking plate (2) up over 2 surfaces of the adjusting screw (ST05). 2. The slipping clutch is factory set to 125% nominal load.B. crane runway suspensions right up to the roof of the building. If necessary.without load! N. replace clutch ST 10 . run bottom hook block to top or bottom hook position. • Adjust slipping clutch so that the test load is just lifted.FM ST 05: if no further adjustment is possible.7 Adjusting slipping clutch with test load Adjusting the slipping clutch with a test load may only be performed by a qualified person.5 Checking function of slipping clutch . When starting to adjust the slipping clutch.6 Maintenance 6. the chain drive must be off-loaded! The motor must be at a standstill during all work on the slipping clutch! There is a risk of accidents.07 . crane runway. oscillations and tolerances of the friction linings. The function of the chain hoist must be tested with nominal load at least once a year. the adjusting screw or nut must be loosened by one turn. Before starting. Adjusting the slipping clutch with this testing device does not replace this test! 6. 6 Maintenance ST10/ST 20/ST 30 ST32/ ST50/ST60 BAST_02.FM ST05 09.07 19 . 6 6..2 Adjusting brake ST05 • Set load down.6 Maintenance 6. with motor running The brake displacement is the difference between these two values.E. ST10 .8 Hoist motor brake Check brake at regular intervals 6.8. Replace brake/slipping clutch unit if all shims have been removed. If the max.8 mm Remove 2 shims: -1.FM Caution: After working on brake. • Pull off brake flange (3).5 mm per shim.8. Calculate number of shims to be removed. If value (S) is greater than 1. with motor standing still 2.. Measure air gap (S) with feeler gauge (F).E. Remove fan cover (1) 2. Slowing-down paths of up to 10 cm are permissible. [mm] 1 0.8 mm • Lever off cover (1) with a screwdriver.-MF S max. • Reassemble in reverse order. ST05 • Measure distance between fan cover and motor shaft 1.1 Checking brake 1. See table for max. • Check brake displacement.0 mm New brake displacement: 0. Remove plug (8) 3./.25 mm. the brake must be adjusted.07 . always perform a functional test with rated load. the brake must be replaced • Clean brake (wear a dust protection mask!) • Check friction surfaces for wear Hoist motor type . Then reset brake displacement. Activate brake during lifting and lowering. 20 09. Nominal dimension: 1±0. . Example: Brake displacement measured: 0.5 mm. The brake displacement is altered by 0. • Push on brake flange. BAST_02. • Remove number of shims (4) calculated. • Remove 4 screws (2). permissible air gap (S). Attach rated load 2./. permissible air gap (S) has been reached.ST60 1. The chain drive is classified in accordance with FEM 9. • Replace copper gaskets.6 Maintenance 6. d [mm] 50 63 82 100 125 6. Wheels.07 21 .10Oil change Dispose of used oil in accordance with environmental regulations. 246 h to be recorded 09.511 D [h] 1Bm 400 1Am 800 2m 1600 3m 3200 6. A high degree of wear on the flanges indicates that the trolley is canting or running heavily on one side. Example: 123 h measured. • Visual inspection of runway beam for wear.12 Trolley 4m 6400 The drive mechanism (motor and gear. wheel drive and runway • Visual inspection of wheels for wear. • Screw down oil drain plug (2) and oil filling plug (1) (10 Nm). the chain hoist must be overhauled by the manufacturer. Replace if original diameter is reduced by max. • Inspection of flanges for wear.FM The operating hours counter fitted measures the hoisting time only. 5%.5 17 27. The cause must be ascertained and eliminated. If the full load lifetime (D) minus the lifetime expired is nought.9 Travel motor brake See operating instructions for travel motors 6.671.11 General overhaul FEM9. thus the value measured must be doubled.5 33 38 b1 [mm] t17 t18. • See "Technical data" for suitable types and quantity.13 Operating hours counter d1 [mm] d48 d60 d76 d95 d119 b [mm] 15.5 t35 t40 Limit for wear oReplace (Option) BAST_02. 6. This avoids wear and the flange play can be reduced. does not apply to wearing parts) of the ST chain hoist is classified in accordance with FEM 9. The running characteristics can be improved by a guide system.511. Components which are in the power flux may only be overhauled by the manufacturer. The theoretical full load lifetime in hours shown opposite (D) is applicable for normal hoist applications. • Change oil while warm if possible.5 t29. ST30 ST32/ST50/ST60 BAST_02. Attach a fitting aid. 2. Let chain run into guide at slow speed. Replace chain suspension bolt if any grooves or distortion are visible.1 Chain drive 7. e.1 Replacing load chain Use only original manufacturer chains. see sticker on chain box.2 Replacing chain stopper Min.1. Caution: Do not turn over and refit a used chain suspension bolt! 22 11. 1.1. ST05 ST10 . cable tie. Max.05 .1. Caution: risk of injury! 7. projecting chain length X of free chain end ST05 ST10-ST30 ST32-ST60 X = 130 mm X = 100 mm X = 150 mm 7.3 Checking and fitting chain anchorage ST05 ST10 .ST60 The welds of the upright chain links must point to the outside over the chain sprocket. to last link.FM Secure chain suspension bolt (1) with lock (2).g.7 Repairs 7. chain length. 2. 3. Refit chain anchorage. Grease moving parts.7 Repairs 7. Run chain into new bottom hook block.5 Replacing two-fall bottom hook block 1.4 Replacing single-fall bottom hook block 7.FM 7. 5. check that chain is not twisted. 4.06 23 .1. Unscrew chain anchorage.1 Chain drive (continued) 7. Run through hook path.1. BAST_02.6 Replacing return sheave 10.1. ..2 Trolley 12 Designation Brake disc 13 Brake housing 15 Wheel SF .. 51 250 79 37 0 SF .. 2. 133 567 100 0 SU-A 14 .. ... 123 567 100 0 SU-A 14 .06 .. 51 250 78 37 0 50 a 63 . ...8 Wearing parts 8.FM *1 Please state length *2 for chain hoist with KE-T trolley nBh = standard headroom kBh = short headroom 10. 1. 10 a 02 250 03 40 0 02 250 02 41 0 Replacement and repairs may only be performed by skilled personnel! 24 BAST_02.KE-T a 02 250 01 40 0 b 02 250 01 41 0 b 01 250 00 41 0 63 .1 Hoist 2 4 1 Designation 1*1 Chain 2 Chain drive ST05 ST10 ST20 ST30 ST32 331 005 9 331 006 9 331 001 9 331 004 9 331 004 9 nBh nBh nBh nBh nBh 32 320 96 30 0 14 320 00 41 0 16 320 00 41 0 13 320 00 41 0 17 320 00 41 0 kBh kBh kBh kBh kBh 32 320 96 30 0 14 320 01 41 0 16 320 01 41 0 13 320 01 41 0 18 320 02 41 0 3 Chain 32 320 01 27 0 14 320 01 27 0 16 320 01 27 0 17 320 00 27 0 17 320 00 27 0 stopper 4 Brake/ slipping 32 320 90 30 0 clutch Brake/ E21 E31 E31 E40/42 5 brake set 14 320 09 64 0 16 320 39 64 0 16 320 39 64 0 567 167 0 -100V 567 168 0 -190V E22 E32 E32 567 169 0 -240V 14 320 10 64 0 16 320 40 64 0 16 320 40 64 0 567 170 0 -290V 6 Chain box 32 320 00 26 0 12m 8m 6m 6m 35 322 04 32 0 35 32204 32 0 35 320 04 32 0 17 320 00 32 0 32 320 03 20 0 25m 16m 10m 20 m *2 33 320 26 26 0 33 320 26 26 0 33 32026 26 0 18 322 00 32 0 7 Suspension bolt 8 Suspension bolt 32 322 10 92 0 - - - - 14 320 00 24 0 16 320 00 24 0 13 320 00 24 0 17 320 00 24 0 9 Single-fall 125 kg 14 320 01 59 0 16 320 02 59 0 17 320 00 59 0 17 320 00 59 0 bottom 32 320 00 50 0 hook block 250 kg 32 320 01 50 0 10 Two-fall 32 320 00 50 0 14 320 01 50 0 16 320 03 50 0 13 320 01 50 0 17 320 01 50 0 bottom hook block ST50 ST 60 331 013 9 nBh 18 320 00 41 0 kBh 18 320 01 41 0 331 023 9 nBh 19 320 00 41 0 kBh 19 320 01 41 0 18 320 02 27 0 18 320 02 27 0 - - E40/42 567 167 0 -100V 567 168 0 -190V 567 169 0 -240V 567 170 0 -290V 8m 18 320 00 26 0 12m 18 322 00 32 0 E40/42 567 167 0 -100V 567 168 0 -190V 567 169 0 -240V 567 170 0 -290V 8m 18 320 00 26 0 12m 18 322 00 32 0 - - 18 320 00 24 0 18 320 00 24 0 18 320 00 59 0 18 320 00 59 0 18 320 01 50 0 19 320 01 50 0 80 a 03 250 01 64 0 b 03 250 00 64 0 125 a 05 250 04 40 0 b 05 250 03 41 0 8.KF. +40°C (operation) -20°C . etc.. +60°C (storage) 11.g..2 Ambient conditions 3m (M6) 4m (M7) 1Bm (M3) 1Am (M4) 125 100 160 160 250 320 630 800 630 1250 800 1250 1000 1600 1600 630 - 630 3200 6300 500 500 800 1000 2000 2500 3200 5000 5000 2/1 2m (M5) [kg] 400 400 630 800 2000 1600 2000 3200 2500 4000 4000 Type 3m (M6) 4m (M7) 320 320 500 630 1600 1250 1600 2500 2000 3200 3200 1250 - ST 0501-8 ST 0501-16 ST 0502-8 ST 0503-6 ST 1004-16 ST 1005-. Protection against dust and moisture in acc.9 Technical data 9..1 Classification in acc.FM Permissible ambient temperatures -20°C . outdoor use. with FEM (ISO) 1Bm (M3) 1Am (M4) 320 1600 3200 250 250 400 500 1000 1250 1600 2500 2500 1/1 2m (M5) [kg] 125 200 200 320 400 800 1000 800 1000 1600 1250 2000 2000 9. The manufacturer will be pleased to advise you.05 25 .. offshore application. ST 6032-6 The hoist is designed for use in industry and for the ambient conditions usual in industry. Special measures must be taken for particular applications such as e. high degree of chemical pollution... ST 2006-12 ST 2008-16 ST 2010-8 ST 2010-12 ST 3212-16 ST 3016-8 ST 3216-8 ST 3216-12 ST 5025-. with EN 60 529 IP55 BAST_02. 4/3.0/8.37 1.3 2.2 9.9 0.6 20.3/1.6 0.0 9.1 1.86/0.2 38.1/3.0/8.82 0.1 0.2 1.3 28.7/14.0 9.7 25.2 230V 5.3 1.2 38.6 2.1 5.0 0.8/4 28.9 1.4 7.2 25.3/1.4 2.80 30.2/0.4/0.3 3.0/0.83 0.6/4.4 32.82 230 V 6 6 6 6 6 6 6 6 10 6 10 10 16 10 16 10 20 16 20 16 20 20 20 16 20 20 20 20 20 20 20 Mains fuse 400 V 500 V 6 6 6 6 6 6 6 6 6 6 6 6 10 6 10 6 10 10 10 10 16 16 16 10 16 16 16 16 16 16 16 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 10 10 10 10 16 10 10 10 16 10 16 10 16 10 10 BAST_02.4 0.8/0.7/6.7 25.8 30.88/0.3 1.2 20.7 5.6 5.6/6.7 25.6/6.7/2.4 5.0/0.0 16.6/10.6 5.0/7.2/0.2 9.86/0.6/6.7 5.6/4.80 30.3 66.5 9.89/0.7 25.8 0.0/7.7 43.6/1.0 0.5 24.8 6.5/6.88/0.4/3.88 2.0 1.3 11. 0.8/3.86/0.7/4.3/1.8/3.8 55.1/1.0/0.0 1.8 3.3 2.2 16.4 0.2 3.9 3.5 3.0 3.6 66.82 0.86/0.8/3.7 10.82 0.8/3.7/2.9/5.0 7.9 2.83 0.3/1.88 2.4/0 0.3/1.3 55.0/5.1 5.3 3.7/2.9 3.86/0.0 50 Hz In 400V 500V [A] 1.2/1.3/1.82 25.6 0.5/10.2 7.0 15.6 0.1 7.93/0.1/2.7 5.7 9.1 4.6/6.9 2.9 25.05 .90/0.6/7.87 25.7/3.7 5.2 5.3/1.2 3.9 DC % c/h 40 35/15 40 35/15 40 35/15 40 35/15 60 40/20 60 40/20 60 40/20 60 40/20 60 40/20 60 40/20 60 33/17 60 40/20 60 33/17 70 40/20 60 33/17 33/17 240 120/240 240 120/240 240 120/240 240 120/240 360 120/240 360 120/240 360 120/240 360 120/240 300 120/240 300 120/240 360 100/200 360 120/240 360 100/200 420 120/240 360 100/200 100/200 230V 2.1 5.6/6.0 1.8 55.8/3.2 15.2 1.0 7.4/3.1 5.90/0.2 32.3/1.2 9.6/2.4 32.0 0.0/8.6 0.80 30.0 1.6 55.0 9.9 Technical data 9.7 4.0 9.0 11.9 16.4 15.8 5.85 13.7/14.6 3.9 1.9 2.5 24.5 1.5/0.73 0.FM ST 0501-8 ST 0501-8/2 ST 0501-16 ST 0501-16/4 ST 0502-8 ST 0502-8/2 ST 0503-6 ST 0503-6/1 ST 1005-8 ST 1005-8/2 ST 1005-12 ST 1005-12/3 ST 2006-12 ST 2006-12/3 ST 2010-8 ST 2010-8/2 ST 2010-12 ST 2010-12/3 ST 3016-8 ST 3016-8 ST 3212-16 ST 3212-16/4 ST 3216-8 ST 3216-8/2 ST 3216-12 ST 3216-12/3 ST 5025-6 ST 5025-6/1 ST 5025-8 ST 5025-8/2 ST6032-6/1 9.8 66.3 2.2 0.90 19.80 0.0/7.1 38.88 2.79 0.7/2.1/1.0 2.1 1.8 28.3/1.0/8.1 1.8 3.5/6.7 42.4 0.4 0.5/0.0 7.1/2.0 0.9 25.1 1.3 11.1 Hoist motor data 50Hz 26 11.2 9.87/0.7 6. Ik 400V [A] 3.9 1.3 66.9 0.3 3.0 2.3 55.0 4.3/5.9 1.2 4.3/1.90 19.3/3.82 13.6 0.7/14.76 3.4 7.88/0.3 14.0/7.1 3.77 0.8/0.3 3.2 24.8/0.2 1.0/0.7 4.2 7.57 3.6/2.9 15.2 3.2 9.6 0.3/0.2/4.3/1.6 0.2 11.3 2.7/1.92/0.9/2.4 0.6 19.9 3.6/10.3 6.82 13.6 14.9 2.88 2.8/0.4/0.8 2.5/6.8 3.7 16.3 11.7/14.0/6.92/0.0 9.0 9.37 2.83 0.6 3.4 7.4/3.9/5.0 25.2/4.2/4.3 55.6/1.3/1.7/14.3 1.6/1.3 Hoist Type Motor type kW 2A04 2/8A04 2A04 2/8A04 2A04 2/8A04 2A04 2/8A04 2E21 2/8E21 2E22 2/8E22 2E31 2/8E31 2E31 2/8E31 2E32 2/8E32 2E32 2/8E32 2E42 2/8E42 2E40 2/8E40 2E42 2/8E42 2E42 2/8E42 2E42 2/8E42 2/8E42 0.1 3.4 32.6 14.7 16.7 5.0/0.8 55.0 4.83 2.9 3.9/2.74 0.9 3.6 2.1 12.0 7.4 32.3 2.6/2.5 5.3 1.6/7.7/3.79 9.6 2.8 55.7/3.80 0.0 0.7 16.7 2.3 1.5 1.7 5.57 2.3/1.3/0.3 7.1 24.05 0.6/1.6 3.0 9.8/0.4 3.4/0.3 6.3 2.4/3.2 3.6 0.7/4.3/1.79 19.2/4.2 38.8 0.0 4.7 42.8/3.88/0.2 cos Mk 500V 2.1 20.0/8.7/2.3.1 0. 4/1.8/0.82 0.1/0.88/0.6/3.6 19.6 230 V 0.1 1.6 18.9 3.2 38.1/5.0 7.2 32.89 - Mains fuse 460 V 575 V - - 27 .72 4.5/1.6/3.74 0.0/1.6/6.8 2.9/2.5 4.1 5.9/1.3 11.9 1.0/1.2 3.38 8/2F12 0.2 28.2 9.8 2.9 3.1/1.0 7.4/1.6 1.1 38.6 25.8/9.4 8.0/5.86/0.48 0.6 30.8/3.4 4.2 9.78 0.0 2.92/0.5 3.6/2.7/4.4/3.44 1.2/7.07/0.4 7.5 24.7 25.8 28.6/1.4 1.88 0.7 2.4 32.80 0.8/9.6 3.1 2.88/0.6/0.4 1.3 3.6 6.1 4.6 19.6/4.44 2.4 10.0 230V 2.3.3 1.88 0.6 7.7 4.3 11.4 25.0 4.6 400 V 0.6/1.2 cos Mk 500V 1.6 1.2/7.3 16.2 1.8/1.1 1.1 1.2/4.7 Ik 460V [A] 1.0 4.5/2.2 36.06 0.2 9.1 24.12 0.96/0.8 2.1/2.4/3.2 36.0 28.6 14.8 2.1 13.6 25.3/1.0 2.83 0.0 25.4/1.80 0.87/0.5 19.0 9.4/5.48/0.9 30.0/1.5 4.84/0.8 13.6 6.8/3.5 3.11/0.37 ED % c/h 20/40 20/40 - 230V 1.09/0.76/0.2 32.05 Motor Typ kW 2/8A04 0.5 10.32 8/2F12 0.6/4.1 6.4 10.2 9.1 4.6/1.3 0.6/1.7/1.0 7.83 0.9 25.8 2.6 30.6 4.6 14.1 3.0 2.3 2.9 1.3/3.6/4.24 1.2/4.4.49 0.2 38.1/0.4 5.6/6.0 2.0/1.3 0.2 10.89/0.88 0.5/6.4 36.90/0.4 3.8/0.0 7.1 5.1/1.0 9.6 6.5 3.8 2.87 0.5 9.4 44.5/6.24/0.8 5.3/1.9/2.5/1.6 13.80 0.7/4.0 30.0 9.5 4.7 25.48 0.2 11.85 0.4 1.5 10.93/0.6/4.4.1 Pole-changing travel motors 50Hz Motor Typ kW 2/8A04 0.90 0.6 1.8/9.8/0.3 11.0/8.09/0.12 0.1 DC % c/h 40 35/15 40 35/15 40 35/15 40 35/15 60 40/20 60 40/20 60 40/20 60 40/20 60 40/20 60 40/20 60 33/17 60 40/20 60 33/17 70 40/20 60 33/17 33/17 240 180/360 240 120/240 240 120/240 240 120/240 360 120/240 360 120/240 360 120/240 360 120/240 360 120/240 360 120/240 360 100/200 360 120/240 360 100/200 420 120/240 360 100/200 100/200 400V 9.82 0.0 2.68 4.4 10.2 7.6 20.0 4.86/0.48 0.0/2.1 3.6 10.78/0.6 2.0 4.6/4.2 28.2 cos Mk 575V 2.4/3.1/0.79 0.0 4.8/1.9/2.5/1.5/2.0/1.9/0.2/4.6 4.2 2.1/1.48/0.6 1.1 1.1/2.0/1.4 32.1 3.82 0.4/3.0 4.4 7.2/1.2 16.7 25.6/1.2 36.4 Trolley Type SU-A SF 14 1.79 0.6/6.0/8.1/2.7 4.9 1.9 16.6/2.0/8.4/3.3 1.36 1.4 32.2 Pole-changing travel motors 60Hz BAST_02.2/1.7/2.4/4.9/4.7/2.5 60 Hz In 460V 575V [A] 1.0/8.5 3.96 0.8 2.7/3.6/6.8/3.5 13.5 6.3 3.5/2.7 5.6/3.6/6.44 ED % c/h 20/40 20/40 - 400 1.2 cos Mk 575V 1.5 4.5/3.8 1.6/1.4 36.6/3.6 400 V 0.8/9.1 1.4/1.2/3.9/1.4/3.80 0.3 1.2 400V 4.5 24.5 3.6/1.0 4.5/1.2 36.74/0.1 1.91 4.8/1.4 32.86/0.3/2.8 28.1 16.82 0.4/3.0 9.1 4.9 1.7 25.90/0.4 44.92/0.1 1.3 3.88/0.1 16.6 3.8/9.8 19.84/0.6 4.9 - Mains fuse 400 V 500 V - - 9.90 0.4 10.80 0.5 5.89 0.6 5.2 0.9 Technical data 9.2 Hoist motor data 60 Hz Type ST 0501-8 ST 0501-8/2 ST 0501-16 ST 0501-16/4 ST 0502-8 ST 0502-8/2 ST 0503-6 ST 0503-6/1 ST 1005-8 ST 1005-8/2 ST 1005-12 ST 1005-12/3 ST 2006-12 ST 2006-12/3 ST 2010-8 ST 2010-8/2 ST 2010-12 ST 2010-12/3 ST 3016-8 ST 3016-8 ST 3212-16 ST 3212-16/4 ST 3216-8 ST 3216-8/2 ST 3216-12 ST 3216-12/3 ST 5025-6 ST 5025-6/1 ST 5025-8 ST 5025-8/2 ST 6032-6/1 Motor type kW 2A04 2/8A04 2A04 2/8A04 2A04 2/8A04 2A04 2/8A04 2E21 2/8E21 2E22 2/8E22 2E31 2/8E31 2E31 2/8E31 2E32 2/8E32 2E32 2/8E32 2E42 2/8E42 2E40 2/8E40 2E42 2/8E42 2E42 2/8E42 2E42 2/8E42 2/8E42 0.1/0.12 0.77 0.9 2.0/2.4 1.73 0.3/1.5 1.4/3.6/4.2 24.4 1.8/1.6 1.8/0.8/3.2 1.1 44.3 50 Hz In 400V 500V [A] 1.2 38.88/0.4 7.3/3.6 1.6 2.6/4.8/1.4 Ik 460V [A] 3.2 5.FM Type SU-A SF 14 11.2 4.7 1.4 6.6 Ik 400V [A] 1.4 6.7/3.8 1.89 0.0/6.4 13.1 1.24 0.0 9.6/1.2/4.5/1.48/0.2/1.6/2.1 1.88 0.0 7.68 2.0 44.6 4.86/0.3 0.0 1.83 0.4/0.1 4.82 Mains fuse 460 V 575 V 6 6 6 6 6 6 6 6 6 6 10 6 10 10 10 10 10 10 10 10 16 16 16 16 16 16 16 16 16 16 16 6 6 6 6 6 6 6 6 6 6 6 6 10 6 10 6 10 10 10 10 16 16 16 10 16 16 16 16 16 16 16 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 10 10 10 10 16 16 10 10 16 16 16 16 16 16 16 9.9/4.4 1.0 1.0/8.0 400V 1.6 3.82 0.8/7.79 0.8/1.6 60 Hz In 460V 575V [A] 1.83 0. g.5% *3 Voltage drop 5. 17 mA must be taken into account for each FEM1.5 mm² 2.1 Max. length of supply cable Direct control 50 Hz Chain hoist Connecting cable cross-section Hoist motor type * 2A04 2/8A04 2E21 8/2E21 2E22 8/2E22 2E31 8/2E31 Max.5 mm² 1. NGFLGöu.5 mm² 230 V 400 V 500 V 230 V 400 V 500 V 230 V 400 V Stationary *1 230 V 1. RN-F. cable length with contactor control [m] Stationary *3 With trolley along runway *4 2.FM * Allocation to chain hoists see "Motor data" table *1 Voltage drop 2. • In accordance with EN 50014 a radio interference suppression module FEM1 must be installed for all motors d1 kW • If a current-operated circuit-breaker is used. • Fixed installed cables e.5 mm² 2.5 mm² 400 V 340 36 40 27 30 24 24 15 15 - 109 122 81 90 73 73 45 45 45 45 32 36 Max.5% *2 Voltage drop 1.5 mm² 1. a fault current of approx.5 mm2 • Mains voltage 380-415 VAC. H07VVH2-F • Cable cross-section min.5.5 Specifications for mains connecction Specifications for mains connection • All poles of the mains cable must be disconnected by a lockable switch. 9.9 Technical data 9. NYY • Flexible cables e.5 mm² 400 V 500 V 57 170 269 94 283 - 29 80 120 49 - - 17 18 13 14 11 11 50 55 38 42 34 34 79 87 60 65 53 53 28 31 21 23 19 19 84 92 64 70 57 57 131 144 99 109 89 89 10 11 8 8 7 7 30 33 23 25 21 21 47 52 36 39 32 32 17 18 13 14 11 11 50 55 38 42 34 34 79 87 60 65 53 53 500 V Contactor control 50 Hz Hoist motor type * Chain hoist Connecting cable cross-section 2A04 8/2A04 2E21 8/2E21 2E22 8/2E22 2E31 8/2E31 2E32 8/2E32 2E40 8/2E40 2E42 8/2E42 230 V 113 1.0% 28 11. • The mains voltage must correspond to that stated on the rating plate.g.05 .5 mm² 500 V 230 V 400 V 500 V 230 V 400 V 500 V 230 V 400 V 531 71 214 334 118 170 190 112 141 113 114 60 70 62 71 50 56 60 67 45 50 40 40 21 25 22 25 18 20 181 203 135 150 121 122 75 75 66 76 54 60 283 317 121 234 189 190 99 117 103 118 93 93 27 29 20 22 18 18 11 12 - 81 89 61 67 55 55 34 34 31 35 25 28 126 139 96 104 86 86 46 54 48 55 43 43 44 49 34 37 30 30 16 19 17 19 14 15 134 148 102 111 91 91 57 57 58 58 42 46 500 V 210 231 159 174 143 142 77 90 80 91 72 72 BAST_02.0% *4 Voltage drop 4. 1. cable length with direct control [m] With trolley along runway *2 2. 50 Hz Other mains voltages are available as options. NYM. 9 Technical data 9.5% *3 Voltage drop 5.FM * Allocation to chain hoists see "Motor data" table *1 Voltage drop 2. cable length with direct control [m] Stationary *1 With trolley along runway *2 2.0% *4 Voltage drop 4.5 mm² 460 V 340 36 40 27 30 24 24 15 15 - 109 122 81 90 73 73 45 45 45 45 32 36 Max.05 29 .5% *2 Voltage drop 1.5 mm² 2.5 mm² 400 V 14 16 12 12 10 10 44 48 30 36 30 30 Max.2 M1ax.5.5 mm² 460 V 230 V 400 V 460 V 230 V 400 V 460 V 230 V 400 V 58 64 39 48 40 40 24 27 20 20 16 16 73 80 49 61 50 50 97 106 65 80 66 66 9 10 7 7 6 6 26 29 18 22 18 18 35 38 23 29 24 24 14 16 12 12 10 10 44 48 30 36 30 30 460 V 58 64 39 48 40 40 Contactor control 60 Hz Hoist motor type * Chain hoist Connecting cable cross-section 2A04 8/2A04 2E21 8/2E21 2E22 8/2E22 2E31 8/2E31 2E32 8/2E32 2E40 8/2E40 2E42 8/2E42 400 V 113 1. cable length with contactor control [m] Stationary *3 With trolley along runway *4 2.0% 11.5 mm² 2.5 mm² 1.5 mm² 1.5 mm² 575 V 400 V 460 V 575 V 400 V 460 V 575 V 400 V 460 V 531 71 214 334 118 170 190 112 141 113 114 60 70 62 71 50 56 60 67 45 50 40 40 21 25 22 25 18 20 181 203 135 150 121 122 75 75 66 76 54 60 283 317 121 234 189 190 99 117 103 118 93 93 27 29 20 22 18 18 11 12 - 81 89 61 67 55 55 34 34 31 35 25 28 126 139 96 104 86 86 46 54 48 55 43 43 44 49 34 37 30 30 16 19 17 19 14 15 134 148 102 111 91 91 57 57 58 58 42 46 575 V 210 231 159 174 143 142 77 90 80 91 72 72 BAST_02. length of supply cable Direct control 60 Hz Hoist motor type * Chain hoist Connecting cable cross-section 2A04 2/8A04 2E21 8/2E21 2E22 8/2E22 2E31 8/2E31 230 V 1. Fuchs Renep Compound 110*. shaft seal d = Wheel gearing e = Chain Grease Grease Grease Oil GOOF (GPGOOK) GOOF (GPGOOK) GOOF (GPGOOK) - SU-A: 180 g SF 14-1. Esso liquid grease S 420 b = Trolley gear c = Hoist motor bearing. pour point -40°C.. operating temperature: -30°C to 80°C e. max.430. + 180°C. Shell Omala Oil 460. +150°C.FM ( (Lubricant for low ambient temperatures.9 Technical data 9. dripping point approx. penetration: 400-430. penetration 400 . BP Energol GR-XP 460. operating temperature: down to -40°C e. makes 1 2 1 Viscosity 460 cSt/40°C. flash point +265°C e. BP Energrease HT 00 EP. 100 g SU-A: 180 g SF 14-1. 100 g ST 05: approx. Aralub PDP 00. dual chain hoist 30 11.g.6 Lubricants ST05 Lubrication point a = Hoist gear ST10 ST20 ST30 ST32 ST50 ST60 Type of Designation lubricant DIN 51502 Oil CLP 460 (PG 220) Grease GOOF (GPGOOK) Quantity ST 10: 700 ml ST 10: 1000 ml*1 ST 20: 1200 ml ST 20: 1500 ml*1 ST 30: 1200 ml ST 30: 1500 ml*1 ST 32: 2000 ml ST 32: 2500 ml*1 ST 50/ST60: 2000 ml ST 50/ST60: 2500 ml*1 ST 05: 250 ml Characteristics. Aral Degol BG 460.g. 50 g 3 4 5 Oil or liquid grease Normal ambient conditions: Ceplattyn Chain Lubricant Fluid Extreme applications.. Texaco Meropa 460 2 Viscosity 460 cSt/40°C. flash point +320°C e. dripping point approx. -40°C) *1 Short headroom. medicinal baths: SKD 3000 3 4 3 4 5 BAST_02. Mobilgear 634.. food industry..g. ESSO Liquid Gear Grease 4 Soap base: Li / polyglycol oil. Shell Tivela Oil WB 3 4 3 Soap base: natron.g. pour point -20°C.05 . Esso Spartan EP 460. ..ST 60 [dB A] 74 Travel drives The sound pressure level was measured at a distance of 1 m from the crane.3 HW + 0.3 h [m] 4m 66 60 66 8m 60 54 60 16 m 54 48 54 Travel drive type SU-A . 50% without load) can be seen from the tables.5 HW + 0.9 Technical data 9.0 2xHW + 1. .3 11.. SF ... ..7 Sound pressure level Hoist Sound level at 1 m from chain hoist..5 20 40 63 63 100 100 20 32 60 100 100 160 160 2/1 3 [m] HW + 0. The mean noise level calculated for one operating cycle (50% with nominal load. averaged out for an operating cycle of 50% with rated load and 50% without load. 2. SF .6 HW + 0.8 2xHW + 1. W0923 Instead of stating an emission value based on a workplace. ..7 2xHW + 0.3 331 005 9 331 006 9 331 001 9 331 004 9 331 004 9 331 013 9 331 023 9 [kg] [kN] [kN] 320 500 1000 1600 1600 2500 3200 12. SF . Indoors 2m 75 69 75 [db (A)] + / . 8..7 2xHW + 0. 1m 78 72 78 9. .8 Chain certificate *1 Order No. 2.. 8.7 HW + 0. *2 *3 1/1 [mm] ST 05 ST 10 ST 20 ST 30 ST 32 ST 50 ST 60 4 5 7 9 9 11.FM *1 Tractive force on chain *2 Test load *3 Minimum breaking load 10...0 2xHW + 1. the values from the tables at measuring distance "h" can be used.0 BAST_02. Typ ST05 .4 2xHW + 0...3 h [m] 4m 72 66 72 8m 69 66 69 16 m 66 63 66 2m 72 66 72 [db (A)] + / . SF ..06 31 ..7 HW + 0.6 2xHW + 0. 1m 78 72 78 Outdoors Travel drive type SU-A .6 HW + 0... pt Spain Madrid +34 91 484-0865 +34 91 490-5143
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