Smyth Digitaline - Presentation

PERFORMANCE – QUALITY - EFFICENCYSMYTH DIGITALINE F1088 © 2012 Smyth S.r.l. The New DIGITALINE is a completely Integrated Production System of Digitally Printed Books, which combines Folding, Inserting and Thread Sewing. Increased efficiency is achieved through the new Folding Unit, which feeds Digital Sheets directly into the patented Smyth Automatic Sewer. SMYTH DIGITALINE DIGITAL PRINTED SIGNATURE Size max. TRADITIONAL OFFSET SIGNATURE Mechanical speed max. Stitches number Stitches distance Printed sheet : 500 x 700 mm. – Sewn Signature: 250 x 350 mm. Sewn signature 290* x 390 (*optional 320 mm.) Pile feeder: 160 sheets/min. - Sewer: 60 cycles/min. 8 24 mm. Electrical /Power Air pressure Air consumption 380V – 50 Hz – 6 Kw. 6 bar Max. 200Nl/min. © 2012 Smyth S.r.l. We have designed a “modular” line to satisfy all production needs in the digital printing market. Through the modularity in design Customers are provided with the possibility of creating their most convenient configuration according to their production needs. This flexibility also provides Customers with the chance to utilize some of their existing equipment instead of being forced to purchase the complete system. Automatic Sewer F145 Folder Smyth 50 x 70 cm. Cross KNIFE Folder Sewer F145 T50 Folder Cross Knife folder unit © 2012 Smyth S.r.l. The BASE CONFIGURATION includes the CROSS KNIFE FOLDER. A standing alone mobile UNIT composed of (1) INSERTING STATION + (1) CROSS KNIFE FOLDER . Inserting station for (4), (6) and (8) parallel fold sheets before the cross knife folder Gathered book blocks ready to be Smyth sewn or glued. © 2012 Smyth S.r.l. The CROSS KNIFE FOLDER can be linked with an existing all buckle 50 x 70 cm folding machine (optional) and used to produce inserted (4) page signatures . Inserting station + (1) cross knife flate sheet folder to produce inserted (4) page signatures. Gathered book blocks ready to be Smyth sewn or glued. © 2012 Smyth S.r.l. CROSS KNIFE FOLDER + SMYTH FOLDING MACHINE STANDARD Cross knife Folder + Folding machine 50 x 70 cm. Cross KNIFE Folder with the possibility to install a second cross knife (OPTIONAL) The CROSS KNIFE FOLDER in line with the Smyth folding machine is supplied completed of Inserting station + (1) cross knife folder with the possibility to install a 2° cross knife (ITALIAN PATENT PENDING TO 2010 A 000889 - EUROPEAN PATENT PENDING EP 10190340 ) to prepare the signature to be sewn in line with an F145 or F1804D automatic thread book sewer. © 2012 Smyth S.r.l. CROSS KNIFE FOLDER + SMYTH SEWER F145 The CROSS KNIFE FOLDING unit benefits from two parallel fold possibilities to insert (4), (6) and (8) page sheets.The electronic knife is able to make one cross fold (4) ,(6) or (8 )page sheets and transfer the inserted sheets onto the sewing machine saddle.The signatures are transferred via an Indexing System onto the mobile saddle ( ITALIAN PATENTPENDING TO 2010A 000889 EUROPEANPATENTPENDING EP 10190340 ) to form the complete book. Buckle folding unit 50 x 70 cm. Supplied by the customer (optional) Sewer F145 complete of Automatic signature feeder (optional) Sewn book blocks © 2012 Smyth S.r.l. DIGITALINE EASY The DIGITALINE EASY i s the right configurationto run only thread sewn book blocks. It comes equippedwith: F145 Sewer (without signature feeder) Automatic folding unit © 2012 Smyth S.r.l. DIGITALINE EASY LAYOUT F145 Sewer (without signature feeder) Automatic folding unit n.1 cross folding knife unit Inserting station © 2012 Smyth S.r.l. DIGITALINE EASY PLUS The DIGITALINE EASY PLUS is the right configuration to run thread sewn book blocks in line. The system is also equipped with a 2°nd Cross knife folder to prepare signature to be glued or sewn “off line”. F145 Sewer (without signature feeder) Automatic folding unit Delivery exit digital printed signature © 2012 Smyth S.r.l. DIGITALINE EASY PLUS LAYOUT F145 Sewer (without signature feeder) Automatic folding unit n.2 cross folding knife unit Inserting stations Delivery exit digital printed signature © 2012 Smyth S.r.l. DIGITALINE STANDARD The DIGITALINESTANDARDis the right configurationto run thread sewn book blocks in line with the F145 sewer completedof signature feeder to insert signatures or 4 pages signature in the productionof digitalbooks. It comes equipped with: F145 Sewer (with signature feeder) Automatic folding unit © 2012 Smyth S.r.l. DIGITALINE STANDARD LAYOUT F145 Sewer (with signature feeder) Automatic folding unit n.1 cross folding knife unit Inserting station © 2012 Smyth S.r.l. DIGITALINE SPECIAL The DIGITALINE SPECIALis the right configurationto run thread sewn book blocks in line with the F145 sewer completed of signature feeder to insert traditionalsignaturesor 4 pages signature in the productionof digitalbooks.The system is also equippedwith a 2°ndCross knife folder to prepare signature to be glued or sewn “off line”. It comes equippedwith: Automatic folding unit F145 Sewer (with signature feeder) Delivery exit digital printed signature © 2012 Smyth S.r.l. DIGITALINE SPECIAL LAYOUT F145 Sewer (with signature feeder) Automatic folding unit n.2 cross folding knife unit Inserting stations Delivery exit digital printed signature This (PATENT PENDING TO 2010 A 000889 - EUROPEAN PATENT PENDING EP 10190340 ) configuration offers the possibility to use the Signature feeder to insert pre-folded signatures or (4) page signatures in the production of digital books. © 2012 Smyth S.r.l. To reinforce the high flexibility of the system, the Smyth F145 thread book sewing machine can be used as STANDARD BOOK SEWING MACHINE loaded with prefolded, pre-gathered signatures as off-line solution. This possibility provides further flexibility and greater production capabilities. Detail of the F145 automatic signature feeder supplied complete with (4) upper + (4) lower sucker openings © 2012 Smyth S.r.l. FLEXIBILITY 1 DIGITALINE & SEWING LINE SMYTH mod. UNIT. The connection of the DIGITALINE with an integrated gathering and sewing line Smyth mod. UNIT gives the possibility to run in line books and catalogues matching traditional signature (offset) and digital printed signature. Delivery of “mix” signature books © 2012 Smyth S.r.l. FLEXIBILITY 2 DIGITALINE & SEWING LINE SMYTH mod. UNIT. Delivery sewn books block composed by traditional signature The high level of flexibility of the system gives the opportunity to run SIMULTANEOUSLY both the gathering and sewing line UNIT, producing traditional sewn book blocks composed of traditional signatures, and the DIGITALINE to process digitally printed signatures to be Smyth sewn or glued off line. © 2012 Smyth S.r.l.