www.hyosung.com 2010. 08 ■ HEAD OFFICE 450, Gongdeok-Dong, Mapo-Gu, Seoul, Korea 121-720 TEL : 82-2-707-7000 ■ R&D CENTER 183, Hogye-Dong, Dongan-Gu, Anyang-Shi, Gyeonggi-Do, Korea 431-080 TEL : 82-31-428-1000 ■ CHANGWON PLANT 454-2, Nae-Dong, Changwon-Shi, Gyeongsangnam-Do, Korea 641-712 TEL : 82-55-268-9114 ■ JOCHIWON PLANT 518, Yungi-ri, Nam-Myeon, Yungi-Gun, Chungnam, Korea 339-823 TEL. 82-41-860-3114 DIRECT CONTACT ■ Switchgear Sales Team TEL : 82-2-707-6257~9 ■ CHANGWON PLANT Switchgear Design Team TEL : 82-55-268-9414~9 Power Systems PU Licensed by SIMOPRIME Medium-Voltage Switchgear . technological innovation and reliable quality. Hyosung Power Systems has built strong customer relationships based on trust and respect over the years.Power & Industrial Systems Performance Group Hyosung Power Systems has been continuously enhancing customer’s value since it started its operations in 1962. With core values focused on customer-oriented management. Power Systems Performance Unit Licensed by SIEMENS Industrial Machinery Performance Unit Electric Motor Gear Reducer Generator Chemical Process Equipment Industrial Machinery Ropeway CNG Refill Station SIMOPRIME Control Panel UHV Power Transformer EHV Power Transformer Distribution Transformer Cast Resin Transformer Gas Circuit Breaker Gas Insulated Switchgear Welding Machine . It promises to continue its quest to provide value-added products that enhances industrial productivity while conserving both energy and environment for clients all over the world. With the goal to become a Leading Global Energy Solution Provider.Power Systems Performance Unit Hyosung Power Systems strives to enhance the lives of people all over the world while conserving earth’s natural resources. CONTENTS 05 Main Features of SIMOPRIME 07 Specifications of SIMOPRIME 08 Structure of SIMOPRIME 10 Structure of SIMOPRIME by Type 12 Design 12 Standards 15 Control Panels of HYOSUNG . Hyosung will pave the way towards next-generation technology and green energy solutions. The certification is valid to 6kV and 10kV systems ISO Certification Siemens has consistent quality standards for all products. no one would even be hurt. processes and manufacturing centres. If this failure happened in your SIMOPRIME. .SIMOPRIME SIMOPRIME Licensed by SIEMENS Medium-Voltage Switchgear SIMOPRIME can be freely used on GOST standard countries. (authorized personnel) FLR . Rear and Lateral (sides) SIMOPRIME is LSC2B-PM type in compliance with IEC 62271-200. and guarantees safety with perfectly earthed metallic partition. Front. SIMOPRIME meets IAC (Internal Arc Class) AFLR against arc accidents Preventive test against internal Arc accidents provides customers with safety and reliability. A B D C C D Circuit Breaker Compartment Busbar Compartment Cable Compartment LV Compartment Busbar Cable A B Metallic and earthed shutters and partitions Safe to touch Licensed by SIEMENS-SIMOPRIME 04/05 . SIMOPRIME provides power efficiency of main bus unit and cable unit for maintenance of breaker with the loss of service continuity category 2B.Leading the World best Main Features of SIMOPRIME SIMOPRIME considers user safety as the top priority. ■Internal Arc Test ■ Guide internal arc to the top R ear Internal arc classified IAC A-FLR Accessibility type A . •Various surge arresters proven in domestic/overseas sites are used to fulfill the needs of the clients. •Different relays are applied in accordance with the characteristics of substations. •HYOSUNG OEM CT is designed in compliance with IEC 60044-1.SIMOPRIME Main Features of SIMOPRIME SIMOPRIME adopts long-life. •HYOSUNG OEM PT is designed in compliance with IEC 60044-2. and tested in the Reliability Center. High-quality HYOSUNG models developed for main parts Option digital relays ■Make-proof earthing S/W ■HYOSUNG OEM IEC-compliant CT ■ProPAC Series ■SIPROTEC ■HYOSUNG OEM IEC-compliant PT ■High-quality surge arrester ■Sepam Series ■REF Series •Earthing S/W is equipped with the 40kA making test inside the panel in compliance with IEC 62271-102. •Various types of digital relay are used to meet the demands of the clients. and provide perfect solutions based on HYOSUNG’s experience. . and tested in the Reliability Center. ■New Sion Type ❶ Auxiliary Switch S1 ❷ ON Pushbutton ❸ OFF Pushbutton ❹ Switch Position Indicator ❺ 1st Shunt Release Y2 ❻ Operating Shaft for the Vacuum interrupters ❼ Closing Solenoid Y9 ❽ Closing Spring Charged / not Charged Indicator ❾ Operating Cycle Counter ❿ Closing Spring Position Switch Gear for Charging the Closing Spring Manually Rating Plate SIMOPRIME adopts HYOSUNG’s proprietary parts. high-quality Siemens circuit breaker that requires minimum maintenance. •Special arc detection relays fulfill the needs for high-quality racks. Depth (T) : 1860 Licensed by SIEMENS-SIMOPRIME 06/07 .5 / 40 20 75 50 / 60 600 2200 1780 1860 SIMOPRIME 12kV 12 3600 4000 1250 2500 31.5 / 40 35 95 50 / 60 600 2200 1780 1860 SIMOPRIME 17. 3600 A Bus sectionalizer / bus riser panel ≤ 1250 A 3600 A Mertering panel Standard 40kA 800 800 800 800 800 800 800 800 800 800 800 1860 Depth T *31. •Reduced cost for building and maintenance of substation (only requires 150mm at the rear) •Minimum length of 150mm on the sides of SWGR •Dimensions Electricity Room layout (ceiling height ≥ 2800) For front cable connection Width B ■Minimum space required for SWGR BCircuit-breaker panel ≤ 1250 A 2500 A.Leading the World best Specifications of SIMOPRIME Item Model SIMOPRIME 7.2 1250 2500 3600 4000 1250 2500 31.5kV 17.5kV Bus sectionalizer / circuit-breaker Panel ≤ 1250 A 2500 A.5kA. Width (B) : 600/800mm.2kV 7. 3600 A Disconnector panel ≤ 1250 A 2500 A.5 4000 1250 2500 3600 4000 31.5 / 40 28 75 50 / 60 600 2200 1780 1860 SIMOPRIME 15kV 15 3600 31. 3600 A Switch-disconnector-fuse panel 12kV 17.5 / 40 38 95 50 / 60 600 2200 1780 1860 Rated Voltage (kV) Rated Current (A) Rated Breaking Current (kA) Commercial Frequency Withstanding Voltage (kV) Surge Impulse (kV) Withstanding Voltage Frequency (Hz) Width (mm) 40kA only 800mm Height(mm) Front Rear Depth (mm) External shape *Wall standing type for minimum floor area Wall standing structure for minimum floor area Wall standing structure saves the maintenance cost as it requires minimum floor area in the electricity room. ~ 3600A 1 2 13 3 14 4 5 6 7 8 9 10 17 18 24 15 16 23 22 11 12 19 20 21 1 Control (LV Compartment) 2 LV Door Lock 3 LPS (Option) 4 Circuit Breaker (CB Compartment) 5 Circuit Breaker Monitoring Window 6 Circuit Breaker Door Lock 7 Circuit Breaker Charging Lever Input Hole 8 Circuit Breaker On/Off Action Input Hole 9 Circuit Breaker Charging Lever Input Hole 10 Door Handle 11 Circuit Breaker Out Control Hole 12 Earthing Switch Handling Hole 13 Pressure Discharge 14 Busbar 15 Insulated Bushing 16 Supporting Insulator 17 Current Transformer 18 Earthing Switch 19 Cable 20 Voltage Transformer 21 Earthing Busbar 22 Circuit Breaker Control Connector 23 Vacuum Interrupter 24 CB Truck A B C D E CB Compartment Busbar Compartment Cable Compartment CB Truck LV compartment .5kV.SIMOPRIME Structure of SIMOPRIME 7. ~ 40kA.2kV ~ 17. 3 x 1-pole •Fixed-mounted. 6 x 500mm2 per phase •Three-core XLPE cables up to max. bus wires and control cables are plugged in •Option : Partition between panels Low-voltage cables •Control cables of the panel are flexible and have metallic covers •Connection of switching-device truck and panel wiring to low-voltage compartment via 64-pole coded plug connectors •Bus wires are pluggable from panel to panel Licensed by SIEMENS-SIMOPRIME 08/09 . control. 3 x 300mm2 per panel •Bars made of flat copper with bushings in a floor cover or fully-insulated bars including floor cover •Shutters to be opened separately to permit cable testing •Earthing busbar •Connection from front or rear •Option : Pressure-resistant floor cover •Use of block-type current transformers •Bolted rear covers of the connection compartment provide tool-based access for panels with connection from rear •Option : Interlocked high-voltage door and bolted partitions between connection compartment and switching-device compartment provide interlock-based and tool-based access for panels with connection from front Components at the panel connection •Coupling electrode for capacitive voltage detecting system •Voltage transformers •Cast-resin insulated •Max. bolted from panel to panel •For rated normal currents up to 3600 A •Option : Insulated busbars •Bolted rear and top covers provide tool-based access •Option : Coupling electrode for capacitive voltage detecting system •Option :Possibility of installing the following components •Voltage transformers •Busbar earthing switch • Current transformers in the run of busbars Connection compartment •Pressure relief upwards through rear pressure relief duct •Suitable for connection of •Single-core XLPE cables up to max. earthed shutters and partitions ensure partition class PM •High-voltage door pressure-resistant in the event of internal arcs in the panel •Metallic ducts on the side for laying control cables •Interlocking between high-voltage door and circuit-breaker truck ensures interlock-based access •Option : Test sockets for capacitive voltage detecting system •Switching-device compartment to accommodate components for implementing various panel versions with •Vacuum circuit-breaker with or without voltage transformers on the truck •Disconnector truck •Vacuum-contactor truck •Metering truck Busbar compartment •Pressure relief upwards and through rear pressure relief duct •Option : Busbar transverse partition between panels •Busbars made of flat copper. without primary fuses •Make-proof earthing switches •With manual operating mechanism •In addition to standard interlocking of switch/circuit-breaker truck. optionally lockable or with electromagnetic interlock •Surge arresters or limiters •Surge arresters for protecting the switchgear against external overvoltages •Surge limiters for protecting consumers against switching overvoltages Interlock •Interlocking conditions are satisfied according to IEC 62271200 / VDE 0671-200 •Earthing switch can only be operated with circuit-breaker truck in test position •Circuit-breaker truck can only be moved with circuitbreaker “OPEN” and earthing switch “OPEN” •Mechanical coding on the circuit-breaker truck prevents insertion of similar circuitbreaker trucks for lower rated normal currents into panels with higher rated normal currents •nterlocking of high-voltage door against circuit-breaker truck •The high-voltage door can only be opened when the circuitbreaker truck is in test position •Option : Electromagnetic interlocks Low-voltage compartment •For accommodation of all protection.Leading the World best Switching-device compartment •All switching operations with high-voltage door closed •Pressure relief upwards •Panel powder-coated with epoxy resin •Shutter operating mechanisms separately for •Busbar compartment •Connection compartment •Metallic. measuring and metering equipment • Partitioned safe-to-touch from the high-voltage part •Low-voltage compartment can be removed. SIMOPRIME Structure of SIMOPRIME by Type ■ SIMOPRIME VCB Panel SIDE VIEW FRONT VIEW ONE-LINE DIAGRAM ■ SIMOPRIME Disconector Panel 600 SIDE VIEW FRONT VIEW ONE-LINE DIAGRAM ■ SIMOPRIME Vacuum Contactor Panel SIDE VIEW FRONT VIEW ONE-LINE DIAGRAM . Leading the World best ■ SIMOPRIME Bus Sectionaliser Panel SIDE VIEW FRONT VIEW ONE-LINE DIAGRAM ■ SIMOPRIME Metering Panel SIDE VIEW FRONT VIEW ONE-LINE DIAGRAM Licensed by SIEMENS-SIMOPRIME 10/11 . partition class: PM (metallic partition) •Internal arc tested design up to 40 kA. ■ Overview of standards IEC standard Switchgear SIMOPRIME Circuit-breaker Vacuum contactor Disconnector and earthing switch HV HRC fuses Voltage detecting systems Current transformer Voltage transformer IEC 62271-1 IEC 62271-200 IEC 62271-100 IEC 60470 IEC 62271-102 IEC 60282 IEC 61243-5 IEC 60529 IEC 60071 IEC 60044-1 IEC 60044-2 IEC 61936-1 VDE standard VDE 0671-1 VDE 0671-200 VDE 0671-100 VDE 0670-501 VDE 0671-102 VDE 0670-4 VDE 0682-415 VDE 0470-1 VDE 0111 VDE 0414-1 VDE 0414-2 VDE 0101 EN standard EN 62271-1 EN 62271-200 EN 62271-100 EN 60470 EN 62271-102 EN 60282 EN 61243-5 EN 60529 EN 60071 EN 60044-1 EN 60044-2 - Devices Degree of ProtectionInsulation Instrument Transformers Voltage Installation . type-tested switchgear according to IEC 62271-200 •Type testing of the circuit-breaker inside the panel •Use of standard. VDE 0671-200 •Use of vacuum circuit-breakers •Factory-assembled.000 air-insulated switchgear panels from Siemens in operation world-wide •Use of metallic. 1 s. rack-out operations of the circuit-breaker truck with high-voltage door closed •Metallic.SIMOPRIME Design Benefits and features Benefits Features •All switching operations including emergency manual operations with high-voltage door closed •Interlocking between high-voltage door and switching devices •Rack-in. according to IEC 62271-200. earthed shutters and partitions. earthed shutters and partitions between the compartments ensures highest loss of service continuity of the switchgear (LSC2B according to IEC 62271-200) during maintenance •Use of maintenance-free vacuum circuit-breakers •Use of maintenance-free vacuum circuit-breakers Saves lives Peace of Mind Increases Productivity Saves Money Standards Standards The switchgear complies with the relevant standards and specifications applicable at the time of type tests and conform to the IEC standard. world-wide available components •Use of maintenance-free vacuum circuit-breakers •Quality management according to DIN EN ISO 9001 •Design based on global best practice sharing and experience •More than 300. •For site altitudes above 1000 m (above sea level) the standards do not provide any guidelines for the insulation rating. 20 °C.2 12 15 17. Dielectric strength •The dielectric strength is verified by testing the switchgear with rated values of short duration power-frequency withstand voltage and lightning impulse withstand voltage according to IEC 62271-1 / VDE 0671-1 (see table “Dielectric strength”) •The rated values are referred to sea level and to normal atmospheric conditions (1013 hPa. a higher insulation level must be selected. •Outside lockable electrical service locations at places which are not accessible to the public. to be selected for site altitudes > 1000m ≥Rated lightning impulse withstand voltage up tow1000m ·Ka (Example) . • Inside lockable electrical service locations.10 = 82. special arrangements apply to these altitudes. a switchgear for a rated voltage of 17.5 Rated voltage (rms value) (kV) 7. 11g/m3 humidity in accordance with IEC 60071 / VDE 0111) •The dielectric strength decreases with increasing altitude. A lockable electrical service location is a place outdoors or indoors that is reserved exclusively for housing electrical equipment and which is kept under lock and key. •Untrained or unskilled persons may only enter under the supervision of authorized personnel or properly instructed persons. the altitude correction factor Ka is recommended. . power-freq. •Site altitude .75kV rated lightning impulse withstand voltage .5 kV Site altitude in m above sea level(m) Result According to the above table.2 12 15 17.Dielectric strength Rated voltage (rms value) (kV) 7. Enclosures of switchgear can only be removed with tools.For site altitudes above 1000 m. withstand volt.As the altitude increases.Rated lightning impulse withstand voltage to be selected : 75 kV· 1. Instead.Leading the World best Type of service location The switchgear can be used for indoor installation in accordance with IEC 61936 (Power installations exceeding 1 kV AC) and VDE 0101. the dielectric strength in air decreases due to the decreasing air density.1800msite altitude above sea level . Licensed by SIEMENS-SIMOPRIME 12/13 . depending on the actual site altitude above sea level. Access is restricted to authorized personnel and persons who have been properly instructed in electrical engineering.5 •Rated short-duration power-frequency withstand voltage (rms value) Across isolating distances (kV) Between phases and to earth (kV) 23 20 32 28 39 35 45 38 •Rated lightning impulse withstand voltage (peak value) Across isolating distances (kV) Between phases and to earth (kV) 70 60 85 75 105 95 110 95 Altitude correction factor (Ka) •Rated short-dur. to be selected for site altitudes>1000m Altitude correction factor ≥Rated short-duration power-frequency withstand voltage up tow1000m·Ka •Rated lightning impulse withstand volt.12kV switchgear rated voltage .5kV is to be selected. This reduction is permitted up to a site altitude of 1000 m according to IEC and VDE. * For site altitudes above 1000m. It results from the multiplication of the rated insulation level for 0 to 1000 m with the altitude correction factor Ka. Table . Compartments: IP 2X (protection against solid foreign bodies) •Higher degree of protection for enclosure on request .SIMOPRIME Standards Terms “Make-proof earthing switches” are earthing switches with short-circuit making capacity according to •IEC 62271-102 •VDE 0671-102 / EN 62271-102 Internal arc classification •Protection of operating personnel by means of tests for verifying the internal arc classification •Internal arcing tests must be performed in accordance with IEC 62271-200 / VDE 0671-200 •The switchgear complies with criteria 1 to 5 specified in the mentioned standards for the basic version up to 40kA.Enclosure: IP 4X. electric shock and ingress of water •According to IEC 62271-200 / IEC 60529 / VDE 0470-1 / VDE 0671-200 SIMOPRIME switchgear fulfills the following degrees of protection.Maximum of 24-hourmean + 35°C . .Criterion 1 Correctly secured doors and covers do not open. under the following environmental influences and climate classes: •Environmental influences . IP 5X (protection against solid foreign bodies) IP X1.Chemically active pollutants . . .Criterion 5 The enclosure remains connected to its earthing point. Limited deformations are accepted. . •To attain the maximum rated normal currents. . the panels are provided with natural or forced ventilation. Protection against solid foreign bodies.Small animals •Climate classes . IP X2 (protection against ingress of water) .Maximum + 40°C •The current-carrying capacity of the panels and busbars depends on the ambient air temperature outside the enclosure.3K5 *The climate classes are classified according to IEC 60721-3-3.Natural foreign materials .Criterion 2 No fragmentation of the enclosure. Current-carrying capacity •According to IEC 62271-1 / VDE 0671-1 and IEC 62271-200 / VDE 0671-200 current-carrying capacities refer to the following ambient air temperatures: .Criterion 3 Arcing does not cause holes in the accessible sides up to a height of 2m. •Definitions of the criteria: .Criterion 4 Horizontal and vertical indicators do no ignite due to the effect of hot gases. subject to possible additional measures. Projection of small parts up to an individual mass of 60g are accepted.3K3 . Climate and environmental influences The switchgear may be used. Spot Network System will eliminate the care about a power interruption and will provide the optimized installation area.8kV SIS is an environment-friendly product using epoxy solid insulation technology instead of SF6 gas.8kV SIS Spot Network System Licensed by SIEMENS- SIMOPRIME 25. The model adopts dual buses for uninterrupted expansion and maintenance. substations. Metal Enclosed Bus is a good method for main bus application in power plants.Leading the World best Control Panels of HYOSUNG ProGIS(C-GIS) ProSWGR Metal Clad Switchgear Low Voltage Metal Enclosed Switchgear Advanced MV GIS with maximum reliability and stability. 25. critical equipment or large capacity power plants. It will provide the motor’s status supervision. IPB is designed for high current.000A. from the front panel while the door is closed. Metal Clad Switchgear is selfdesigned and developed by HYOSUNG and have the high reliability & performance.000~50. buildings and factories. IPB is applied to the bus with the rated voltage of 36kV or lower and the rated current of 5. easy to installation & maintenance. and minimum installation surface has been developed based on abundant experiences and technical capabilities acquired through contracts with many domestic / overseas clients. Motor Control Center Supervisory & Control Panel IPB (Isolated Phase Bus) NSPB(Non Segregated Phase Bus) Motor Control Center is designed with operator’s safety and easy to handling. providing performance and reliability. The switchgear supports system operations. The isolated phase bus technology prevents short-circuit and the surface grounding provides high stability of the system. Low Voltage Switchgear will provide safe power distribution with handy operation. such as circuit breaking and monitoring. ProSWGR is a metal-clad type standard high-voltage switchgear with inner spaces completely separated by partitions. Supervisory & Control Panel will provide the easy to operation protection and control of power system by humane facto application. Licensed by SIEMENS-SIMOPRIME 14/15 . Medium-Voltage Switchgear HYOSUNG-SIEMENS' high-voltage switchgear is designed based on Siemens' quality.