Shrinkkomp 30

•PRODUCT FEATURES 10 FEATURES General Purpose (Plastic) Grain Size (Max. Size of aggregate)(mm) Water (%) Compressive Strength (Mpa) 20 Free Flow High Strength 30 Free Flow High Ultimate Strength 40 Free Flow High Early Strength 0-6 12-14 0-3 13-15 0-3 15-17 0-3 20-22 12 Hours 1 Day 3 Days 7 Days 28 Days Linear Expansion (%), max (ASTMC 806-80) Free Restrained Yield (slurry in litres) 20 - 10 28 38 50 28 50 65 78 15 21 32 35 40 50 - 0.5 0.25 0.2 0.12 0.3 0.15 0.3 0.15 v (50 Kgs of dry grout) Packaging (HDPE bag with liner) Packaging (HDPE bag with liner) 25 50 kgs 50 kgs 25 50 kgs 50 kgs 25 50 kgs 50 kgs 25 50 kgs 50 kgs * Shrinkkomp with specific properties other than above can also be tailor made. • COMPRESSIVE STRENGTH DEVELOPMENT 90.-------------------------------~----------~----------------------------, • . • Shrinkkomp Shrinkkomp 10 80+-----------------------------------------------------------------~~--~ 20 ~ 70+-----------------------------------------------------------------~ • Shrinkkomp 30 ~ 60+------------------------------------------------Shrinkkomp 40 g, e VI • u; ~ 40+--------------------------------'iij 50 ~ 30+----------------- 8 E 20 +----- 10+----0-1----12 Hours 1 Day 3 Days 7 Days 28 Days • Why is Shrinkkomp superior to Conventional Non-Shrinking Grout? Free - Flowing Non-Plastic. 145% flow with 18% water and 100-125% flow with 15% water. Permanent Expansion No gas forming agents for temporary expansion. Chloride Free Shrinkkomp products do not contain chemical accelerators like chlorides for early strength development. Non - Rusting A non-metallic type of grout, Shrinkkomp is free from any iron or oxidising agent. Tailor - Made Compositions of Shrinkkomp offered to meet customer specifications. Ready-to-Use Add appropriate and pour. amount of water, mix well -- -- - - -------- -~- - - - -- - -~ A preferable method to ensure flow and compaction of the grout below the bed plates is to use long pieces of doubled over flexible steel strapping or chains. • Permanent anchoring of bolts. Remove all free water.- - . provided. thus leaving gaps in foundations which can affect the quality of anchoring creates vibrations and damage machines. Ordinary Portland Cement (OPC). As a result these grouts provide a positive grip monolithic effect and thus very suitable tor static as well as dynamic loads. Mixing: Mix dry grout with recommended quantity of water in a mechanical paddle/drum type mixer. o L_~=======~~~~~~~~~~~~~~~:::::::==~ - ---- - ---- -~ - -~ - - . Shrinkkomp grouts on the other hand. In the case of bolt holes. To obtain effective shrinkage compensation. The temperature of the Grout while mixing should be preferably below 25°C.3 per cent of area . by ponding water or with wet Hessian cloth. Restraint: Restrained expansion induces precompression in the grout. When using in locations with exposed top reinforcement-of atleast 0. are self leveling and expand on hardening. Surface Preparation: Ensure a clean and strong concrete base. When mixed with aggregates and water. but over-vibration should be avoided as it can cause . • STEPWISE PROCEDURE FOR USE segregation and bleeding. 3. a new range of non shrinking and free flowing grouts.~ . • Providing structural strength to the machine base and column foundation.20 and 30 and one to three days for Shrinkkomp 40. this restraint is naturally ensured. Restrict mixing to quantities which can be placed in ten to fifteen minutes. 4. can be poured. . composed of an expansive hydraulic setting binder and select-graded aggregates have been developed exclusively for grouting machine and column foundations. It could be ' used for: • Anchoring of machine base plates and bridge bearings. Shrinkkomp offers high structural stability to the machine and prevents any base vibration during operation. shrinks when it hardens. Mix for a minimum of three minutes. Placing and Compaction: The grout should be placed quickly and continuously. Conventional 200/140 Itr mixer is suitable for 200 kg dry grout. Curing: Cure for a minimum of seven days for Shrinkkomp 10.. Steps must be taken to keep the grout in full contact with the underside of the bed plate until the grout sets.- - .• ADVANTAGE Where to use Shrinkkomp? How is Shrinkkomp Superior to Ope? Ordinary portland cement mortar shrinks Shrinkkomp gives positive grip Shrinkage ~' nEIJn SHRINKKOMP. adequate restraint must be ensured on all sides for a period of seven days.. Cover top and stray openings of restraint form work with wet sack for a minimum of seven days. Maintaining a small head of fresh grout in the forms would help. The forward and backward movement of the strap or chain will assist in the flow of the grout into place. 2. Remove all dust by suction or compressed air. 1.. thereby improving its strength and bonding property. Judicious vibration with a needle vibrator could also be used. either through the holes in the base plates or from one side only to ensure complete filling without entrapment of air. through the openings in the base plate..- Typical method of pouring grout S.in both directions within four cms from the top should be ' --.. Grout should be properly spread and compacted by rodding. Wet the surface thoroughly before grouting.. Heavy backup blocks of timber or concrete should be fixed on all sides of the base plate to prevent the grout escaping. E o o C') . : 033-22893901/2/3 • P.3 percent of cross sectional area in both directions • Store in a dry place. * After 24 hrs. • Grouting for static and dynamic loads. Nagpur . minimum of 0. PERMANENT EXPANSION OF SHRINKKOMP GROUTS PROVIDE SOLID GRIP These special non-shrinking grouts comprise of expansive hydraulic setting binders and select grade fillers.30 and 40 have been designed to cover all types of grouting applications from the traditional to the extraordinary. Ashram Road. REGIONAL MARKETING OFFICE • Flat No. MUMBAI-400 009 Ph. 3'· Floor. power. I D®N'TS • Do not use any admixtures . ensuring a firm and lasting grip. This expansion when restrained.1.TESTING Every batch of Shrinkkomp is tested for expansion and strength before dispatch..com .acerefractories. Temple Road.O. • BRANCH OFFICE 001 Ph. engineering. Karaka Building No. • Grouting of machine base plates. offsets the shrinkage.!. fertilizer. 20 and 30 and • Use recommended quantity of water one to three days for Shrinkkomp only. : 91-712-2528506 Fax: 91-712-2530885 LTD. As Shrinkkomp is recommended for use only in confined locations. emergency repairs and early Expansion/Shrinkage +ve Wet Dry comparison of ope Grout Vs Shrinkkomp Grout H t 1/I~ l ai ~ 1:: ~:g. glass. Since Shrinkkomp grouts do not rely on gas forming agents like many other patented grouts.05% <. 47. the test specimens for strength should also be kept under restraint. use chilled water(5-10°C) • When using in locations with • Use preferably within 6 months from exposed top. They expand by a fraction of a percent in about seven days. AHMEDABAD-380 • 307. all six sides upto the time of the test. Holy Family Church. • Do not batch grout by fraction of a bag. : 079-26582648/26583852 099 Ph. • Do not add water in excess.<: ·ve ~ AgeDays ••••• D©'S • Provide adequate restraint • Consult the design engineer before preferably on all sides for a placing/commissioning machine on minimum of seven days for foundation.. the following guidelines for test procedure can be of assistance. with following sequence * 1 st 24 hrs. Shrinkkomp is a well known and established product range and is used extensively by the cement. • Do not expose to moisture direct sunlight when storing. e-mail: info@acerefractories. • Do not expose the area of grouting to heat and sunlight. : 011-41571131/32 ACE REFRACTORIES LIMITED.B.---'''''k-------------_f ---------100 Shril1kkomp Grout -r-r . 312.At +90% relative humidity under wet cover. to the area of operation. 40. Andheri (E). 207. Navrangpura. Opp. anchor bolts and drill holes in rock and concrete structures. 2"" Floor. No. within 4 ems from the top area is • Place the mixer as close as possible essential. : 044-28588956/28510001/28549489 • Nandi Commercial Building. Uro ~~ g'\!' l 0 ~v----. and • Do not place the mixer under direct sunlight. No. CHENNAI-600 002 Ph. which normal cement based grouts exhibit. : 022-28270504 aCB REFRACTORIES ACE REFRACTORIES Ph. chemical. their expansion is permanent. to ensure effective shrinkage • For extreme hot weather conditions compensation. KOLKATA-700 017 Ph. NEW DELHI-110 • Meco House. Ground & First Floor.O. Camas Street. 100 0. Shrinkkomp 10. steel and other industries. Box. • Grouting for commissioning. Civil Lines... reinforcements of a the date of manufacture. Barakhamba Road. 27. The expansion takes place uniformly. ope Grout gU> ". 4103. If testing for strength at site is considered necessary.20. Mount Road. WIDE APPLICATION BASE ACE's range of Shrinkkomp grouts 10.Immersed in water along with mould and top cover for seven days. So Lucky Corner.com Thapar House. 14-B. New Delhi House.440 001 India www. P. Shrinkkomp grouts are tested to 15:4031 and ASTM C 806-80 standards for strength and expansion capability. .