Shell Lubricants Product Handbook

July 31, 2009Dear Valued Distributor, Earlier this month we released a Shell Lubricants Handbook (material no. 5066096) which is a field-guide for sales, customer service, and technical staff and which contains detailed product information including specifications and equipment coverage of Shell branded products. The previous book was released some time ago, so this latest edition contains some new items that may not be familiar to you. The handbook includes mostly products available within the US. Some products are also available in both the US and Canada. (Shell Lubricants Canada releases a separate handbook for that market.) Some other products that are part of our global portfolio and are not yet available, but could be made available in the future, are for the sake of completeness included in the current handbook. And there is one omission due to printer error. Some examples of the above products: CI-4 PLUS Products not available in Canada: The Handbook lists both Shell Rimula Premium® (p. 136) and Shell Rotella® T Multigrade (p. 144) products; both are unavailable in Canada. Shell Rotella® products on pages 152 – 163 not yet available in the US: Shell Rotella® T1 (p. 152), Shell Rotella® T2 (p. 154), Shell Rotella® T3 (p. 156), Shell Rotella® T5 (p. 158), Shell Rotella® T5 0W-30 (p. 160), Shell Rotella® T6 (p. 162), not yet available in the US. The omission of FormulaShell® conventional motor oil in 5W-20, 5W-30, and 10W-30 is regrettable. We strive to continue to grow our lubricants business, and we continue to manage our portfolio to provide the right products for the needs of our customers. This process involves both introducing new products and eliminating offerings that have run their course; both types may appear in the handbook. Prior to the launch of any new products already in the handbook, comprehensive sales training and materials will drive successful implementation. Likewise, we strive to deliver usable information at your fingertips. In case that you have a product information request that is not covered in the handbook or are looking for a replacement for a product no longer available, please try http://www.epc.shell.com/, www.shelllubricants.com, or call the Technical Information Center at 800-237-8645. Please make sure that sales and customer service personnel use the handbook and other resources as much as possible to achieve sales excellence in the marketplace. Also, please contact your Shell Lubricants sales representative with any questions you may have regarding our products or the new handbook. We appreciate and value your business. Sincerely, Luis Guimaraes General Manager, Marketing, North America Shell Lubricants The expression “Shell Lubricants” refers to the companies of the Royal Dutch/Shell Group, which are engaged in the lubricants businesses, and has no legal significance. Each of the companies is an independent entity and has its own separate identity. 1 of 1 Shell Lubricants Handbook Confidential Preface This handbook provides a quick, convenient guide to Shell branded lubricants. The product pages provide information on the following: • Product Descriptions • Approvals, Specifications, and Recommendations • Performance Features and Benefits • Typical Properties • Main Applications A Product Categories and Applications Index is provided to facilitate use of this handbook. Products are grouped under these major categories and applications: • Aviation Lubricants • Compressor Oils • Cylinder Oils • Gear Oils • Hydraulic Oils • Power Steering and Brake Fluids • Various Industrial Applications • Bearing and Circulating Oils • Coolants/Antifreeze • Engine Oils • Greases • Metalworking Fluids • Turbine Oils For a quick reference, refer to the Alphabetical Product Index following the Product Categories and Applications Index. Note: Product properties and physical characteristics included in this handbook are typical of current production and shown for guidance only. While future production is guaranteed to conform to Shell’s International manufacturing specifications, variations in characteristics may occur. Quoted typical figures do not constitute any form of specification or guarantee. Protect the environment. Do not discharge lubricants into drains or the environment. 1 This page intentionally left blank. 2 Contents Preface.................................................................................................................... 1 Product Categories and Applications Index................................................................... 5 Alphabetical Product Index. ....................................................................................... 9 Product Information Sheets....................................................................................... 13 Appendix Lubricants Storage, Handling, and HSE Guidelines................................................... 447 Product Code List.................................................................................................. 455 Test Methods and Procedures. ................................................................................. 473 Summary of Commonly used DIN Specifications....................................................... 480 Units and Specifications. ........................................................................................ 482 Viscosity Classifications......................................................................................... 488 Comparative Viscosity Classifications...................................................................... 493 API Service Classifications. ..................................................................................... 494 API Engine Service Categories (Gasoline Engines).................................................... 495 API Engine Service Categories (Diesel Engines)........................................................ 496 Glossary of Terms Terms and Acronyms Relating to the Petroleum Industry. ............................................. 501 3 This page intentionally left blank. 4 Index by Categories and Product Applications Aviation Hydraulic Oil AeroShell® Fluid 4 AeroShell® Fluid 31 AeroShell® Fluid 41 Grease AeroShell® Grease Turbine Oil AeroShell® Turbine AeroShell® Turbine AeroShell® Turbine AeroShell® Turbine Page Page Transport Products Shell Extended Life Coolant Conversion Fluid 78 Shell Fully Formulated Phosphate Free  80 Shell HD Coolant-N Pre-Diluted 50/50 82 91 Shell ROTELLA® ELC Extended Life Coolant 94 Shell ROTELLA® Ultra ELC Antifreeze Concentrate Shell Rotella® Ultra ELC Coolant Pre-Diluted 50/50 96  Automotive Products Shell DeX-Cool® Antifreeze/Coolant Shell Diesel Ready ShellZone® Antifreeze/Coolant  ShellZone® Multi-Vehicle Extended Life   16 14 18 20 Oil Oil Oil Oil 500 555 560 750 38 40 42 44 74 76 98 100 Cylinder Oil Engine Oil AeroShell® Fluid 2F AeroShell® Oil AeroShell® Oil Diesel 10W-40 AeroShell® Oil Sport Plus 2 AeroShell® Oil Sport Plus 4 AeroShell® Oil W  AeroShell® Oil W 100 Plus and 80 Plus AeroShell® Oil W 15W-50 AeroShell® Smoke Oil  Industrial Products Shell CYPRINA® Oil 963 Shell DELIMA® Oil Shell DELIMA® Oil S Shell MORLINA® Oil HS Shell MORLINA® Oil SD Shell MORLINA® Oil T Shell OMALA® Oil RL Shell VSI Circulating Oil  13 23 25 27 29 31 33 35 37 Industrial Products Shell ALEXIA® Oil 50 Shell ALEXIA® Oil LS Shell CORENA® Oil K  Shell MADRELA® Oil GP  Shell VALVATA® Oil J  102 104 105 106 108 Engine Oil Bearing and Circulating Oil  46 47 49 50 51 53 54 56 Compressor Oil  Industrial Products  Shell CLAVUS® Oil Shell CLAVUS® Oil S Shell CORENA® Oil AP  Shell CORENA® Oil AS  Shell CORENA® Oil P  Shell CORENA® Oil PGE  Shell CORENA® Oil S  Shell MADRELA® Oil S   Industrial Food Grade Products Shell CASSIDA® Fluid CR  Industrial Products Shell Industrial ELC  Shell Industrial HTF 60 61 62 64 66 68 70 72 58 Coolants/Antifreeze 84 88 Industrial Products Natural Gas Engine Oil 125 Shell MYSELLA® Oil 127 Shell MYSELLA® Oil LA 129 Shell MYSELLA® Oil MA 131 Shell MYSELLA® Oil XL  Transport Products Marine 115 Shell ARGINA® Oil T 117 Shell CAPRINUS® Oil XR 119 Shell CAPRINUS® Oil XS 120 Shell CAPRINUS® Oil XT 121 Shell GADINIA® Oil 123 Shell MELINA® S 30 132 Shell NAUTILUS®   On-Highway and Off-Highway 134 Shell RIMULA® Oil 136 Shell RIMULA® Premium 138 Shell RIMULA® Super 140 Shell ROTELLA® SB Synthetic-Blend 142 Shell ROTELLA® T Multigrade Shell ROTELLA® T Multigrade/advanced soot control 144 146 Shell ROTELLA® T Single Grade Oil 148 Shell ROTELLA® T Synthetic 150 Shell ROTELLA® T Triple Protection 152 Shell ROTELLA® T1 154 Shell ROTELLA® T2 156 Shell ROTELLA® T3 158 Shell ROTELLA® T5 160 Shell ROTELLA® T5 0W-30 5 Page Shell ROTELLA® T6 Shell SIRIUS® X  Passenger Car and Light Truck Engine Oil FormulaShell® Full Synthetic Motor Oil FormulaShell® HD Engine Oil  FormulaShell® High Mileage Motor Oil FormulaShell® Motor Oil SB 162 164 Shell DARINA® Grease SD Shell MALLEUS® GL 3500 Shell MALLEUS® GL 400 and 500 Shell MALLEUS® Grease OGM Heavy Shell MALLEUS® Grease OGM Medium Shell NERITA® Grease HV Shell RHODINA® Grease BBZ Shell RHODINA® Grease SDX Shell STAMINA® Grease HDS  Shell STAMINA® Grease RL Shell STAMINA® Grease RLS SHELL STEELROL® Grease EPH  Industrial Food Grade Products Shell CASSIDA® Grease EPS Shell CASSIDA® Grease HTS Shell CASSIDA® Grease LTS Shell CASSIDA® Grease RLS Shell CASSIDA® Grease VTS Shell FM Grease EPC  Shell FM Grease HD Shell Grease FM  Transport Products Shell ALBIDA® Grease SLC 220 Shell ALVANIA® Grease DTR Shell ALVANIA® Grease WFX Shell CYPRINA® Grease RA Shell Gear Grease TM and TM-H Shell RETINAX® Fifth Wheel Grease Shell RETINAX® Grease CMX Shell RETINAX® Grease EPX Shell RETINAX® Grease LX Shell RETINAX® Grease MDX Shell RETINAX® Grease TL 00  Shell RETINAX® Grease WR Shell RHODINA® Grease SDX Shell ROTELLA® Grease HD  Shell Super Duty® Grease Page 236 246 248 250 252 254 267 268 272 273 274 276 110 112 113 114 Gear Oil  Industrial Products Shell OMALA® Oil Shell OMALA® Oil HD Shell OMALA® Oil SW Shell Sugar Mill Clear Shell Sugar Mill Clear Oil LT Shell TIVELA® Oil S  Industrial Food Products Shell CASSIDA® Fluid GL Shell CASSIDA® Fluid GLE Shell CASSIDA® Fluid WG Shell FM Gear Oil Shell FM Gear Oil TLS  Transport Products Shell DONAX® CFD Shell DENTAX® Oil Shell ROTELLA® Heavy Duty Gear Oils Shell SPIRAX® HD Shell SPIRAX® EW SAE 75W-90 Shell SPIRAX® EW SAE 80W-140 Shell SPIRAX® ASX R SAE 75W-90 Shell SPIRAX® ASX SAE 80W-140  Automotive Products Products Shell SPIRAX® LS Shell SPIRAX® MB Shell SPIRAX® SB SAE 80W-90  177 179 181 197 198 199 165 167 170 174 175 224 226 228 230 232 238 240 244 173 172 182 192 188 190 184 186 194 195 196 212 217 221 234 242 255 257 259 260 261 263 265 268 270 278 Grease Hydraulic Oil 201 202 203 204 205 207 209 210 212 213 215 218 220 223 235 Industrial Products Shell AW Hydraulic Oil Shell IRUS® Fluid C-NA  Shell IRUS® Fluid DU-NA  Shell NATURELLE® Oil HF-E  Shell NATURELLE® Oil HF-M  Shell TELLUS® Fluid EE Shell TELLUS® Oil Shell TELLUS® Oil Premium Shell TELLUS® Oil S Shell TELLUS® Oil STX Shell TELLUS® Oil T Shell TURBO® Fluid DR 46  Industrial Food Grade Products Shell CASSIDA® Fluid HF  280 286 287 289 291 293 295 297 299 300 302 304 Industrial Products Shell ALBIDA® Grease EMS Shell ALBIDA® Grease EP Shell ALBIDA® Grease HDX Shell ALBIDA® Grease HLS Shell ALBIDA® Grease MP Shell ALBIDA® Grease MPS Shell ALBIDA® Grease PPS Shell ALBIDA® Grease SDS Shell ALBIDA® Grease SLC 220 Shell ALBIDA® Grease WR  Shell ALVANIA® Grease CG Shell ALVANIA® Grease EP  Shell ALVANIA® Grease RL Shell CARDIUM® Fluid EP Shell DARINA® Grease RL  281 6 Shell FM Hydraulic Oil  Cleaners Shell CALLINA® Shell CALLINA® Shell CALLINA® Shell CALLINA® Shell CALLINA® Shell CALLINA® Page 284 Page Quenching Oil Shell VOLUTA® C 201 Shell VOLUTA® C 302 Shell VOLUTA® C 400 Shell VOLUTA® VH 401 Rust Inhibitors Shell ENSIS® Compound DW 1016 Shell ENSIS® Compound WB 1200  Shell ENSIS® DW 662 and 1262 Shell ENSIS® DWO 600 and 1262 Shell ENSIS® PL 1608 Soluble Oil Shell DROMUS® B Shell DROMUS® BLC Shell SITALA® CD 400 Shell SITALA® D 201.03 Shell SITALA® D 3403 Synthetic Coolant Shell METALINA® B 3650 Shell METALINA® B 3850 Shell METALINA® BY 2211 Shell METALINA® D 200 Shell METALINA® D 400 Shell Sump Cleaner 100  377 379 381 383 Metalworking Fluids Fluid Fluid Fluid Fluid Fluid Fluid 1100 1200 1210 2100 3100 3250 312 313 314 315 316 317 Neat Oil Shell GARIA® 405 M-22 and M-32 Shell GARIA® 4402 CM-32 Shell GARIA® 496 CF-26 Shell GARIA® 601 M-12 and M-22 Shell GARIA® 699 CM-16 Shell GARIA® Alum-Mag Oil Shell GARIA® Extra Oil 38  Shell GARIA® Oil Shell GARIA® Oil 631S and 632S Shell MACRON® 2208 M-4 Shell MACRON® 2425 S-14 Shell MACRON® 2429 S-8 Shell MACRON® Oil EDM 130 Shell MACRON® Oil Shell MACRON® SL 502 Shell PELLA® Oil A Forming Oil Shell FENELLA® Shell FENELLA® Shell FENELLA® Shell FENELLA® Shell FENELLA® Shell FENELLA® Shell FENELLA® Shell FENELLA® Shell FENELLA® Shell FENELLA® Shell FENELLA® Shell FENELLA® Shell FENELLA® 320 321 322 323 325 341 342 343 344 345 346 347 348 351 353 354 355 356 357 359 366 318 319 367 368 369 360 361 362 363 364 371 Power Steering and Brake Fluid 385 386 387 CSS 200  Fluid D 4450  Fluid D 4470 Fluid D 601  Fluid SP 802  Fluid SRC 865 S and 866 S Fluid SRH 80 Oil BCR  Oil CH Oil D 1602 Oil D 805 C  Oil P 401 N VD 201 N and 601 N 326 327 328 329 331 332 333 334 335 337 338 339 340 FormulaShell® DOT3 Brake Fluid FormulaShell® Power Steering Fluid  Shell Power Steering Fluid 20631   Transport Products Shell DONAX® TA-389 Shell DONAX® TC  Shell DONAX® TD  Shell DONAX® TX Shell ROTELLA® HD Tractor Fluid  Shell SPIRAX GSX  Automotive Products FormulaShell® Multi-Vehicle ATF  Shell DONAX® TA  Shell DONAX® TA-389 Shell MTX Fluid  Transmission and Converter Fluid 391 392 394 396 399 401 Machine Way Oil Shell TONNA® Oil G Shell TONNA® Oil T Shell TONNA® Oil V Micro-Emulsion Shell ADRANA® Shell ADRANA® Shell ADRANA® Shell ADRANA® 372 373 375 388 390 391 398 Turbine Oil B 3202 D 208 D 408 D 601.01 306 308 309 310 Industrial Products Shell TURBO® Oil CC Shell TURBO® Oil J 32 Shell TURBO® Oil SG 32  Shell TURBO® Oil T Shell TURBO® Oil TX 32 403 405 407 409 411 7 Various Industrial Applications Industrial Products Heat Transfer Fluid Shell THERMIA® Oil C Mist Lubricants Shell TORCULA® Fluid DE Naphthenic Mineral Oil Shell CARNEA® Oil E Paraffinic Mineral Oil Shell VITREA® Oil Rock Drill Oil Shell TORCULA® Oil Saw Guide Oil Shell Saw Guide Oil Transformer Oil Shell DIALA® Oil AX Textile Oil Shell ONDINA® Oil Barrier Fluid Shell Barrier Fluid  Page Industrial Food Grade Products Chain Oil Shell CASSIDA® Chain Oil Shell CASSIDA® Chain Oil HT Shell CASSIDA® Chain Oil LT Forming Oil Shell CASSIDA® Fluid DC 32 Rotary Cooker Oil Shell CASSIDA® Fluid RC 220 Spray Lubricant Shell CASSIDA® Fluid PL Shell CASSIDA® Silicone Fluid Vacuum Pump Fluid Shell CASSIDA® Oil VP Page 437 415 417 419 439 421 414 426 443 424 430 441 428 436 432 435 413 8 Index – Alphabetical Aviation AeroShell® AeroShell® AeroShell® AeroShell® AeroShell® AeroShell® AeroShell® AeroShell® AeroShell® AeroShell® AeroShell® AeroShell® AeroShell® AeroShell® AeroShell® AeroShell® AeroShell®  Shell Shell Shell Shell Shell Shell Shell Shell  Shell Shell Shell Shell Shell Shell Shell Shell Shell  Full Product Name Fluid 2F Fluid 31 Fluid 4 Fluid 41 Grease Oil Oil Diesel 10W-40 Oil Sport Plus 2 Oil Sport Plus 4 Oil W  Oil W 100 Plus and 80 Plus Oil W 15W-50 Smoke Oil Turbine Oil 500 Turbine Oil 555 Turbine Oil 560 Turbine Oil 750 Page 13 14 16 18 20 23 25 27 29 31 33 35 37 38 40 42 44 Full Product Name Cylinder Oil Page 102 104 105 106 108 Shell Shell Shell Shell Shell  ALEXIA® Oil 50 ALEXIA® Oil LS CORENA® Oil K  MADRELA® Oil GP  VALVATA® Oil J Engine Oil Bearing and Circulating Oil  CYPRINA® Oil 963 DELIMA® Oil DELIMA® Oil S MORLINA® Oil HS MORLINA® Oil SD MORLINA® Oil T OMALA® Oil RL VSI Circulating Oil 46 47 49 50 51 53 54 56 Compressor Oil  CASSIDA® Fluid CR  CLAVUS® Oil CLAVUS® Oil S CORENA® Oil AP  CORENA® Oil AS  CORENA® Oil P  CORENA® Oil PGE  CORENA® Oil S  MADRELA® Oil S  58 60 61 62 64 66 68 70 72 FormulaShell® Full Synthetic Motor Oil 110 112 FormulaShell® HD Engine Oil  113 FormulaShell® High Mileage Motor Oil 114 FormulaShell® Motor Oil SB 115 Shell ARGINA® Oil T 117 Shell CAPRINUS® Oil XR 119 Shell CAPRINUS® Oil XS 120 Shell CAPRINUS® Oil XT 121 Shell GADINIA® Oil 123 Shell MELINA® S 30 125 Shell MYSELLA® Oil 127 Shell MYSELLA® Oil LA 129 Shell MYSELLA® Oil MA 131 Shell MYSELLA® Oil XL 132 Shell NAUTILUS®  134 Shell RIMULA® Oil 136 Shell RIMULA® Premium 138 Shell RIMULA® Super 140 Shell ROTELLA® SB Synthetic-Blend 142 Shell ROTELLA® T Multigrade Shell ROTELLA® T Multigrade/advanced soot control 144 146 Shell ROTELLA® T Single Grade Oil 148 Shell ROTELLA® T Synthetic 150 Shell ROTELLA® T Triple Protection 152 Shell ROTELLA® T1 154 Shell ROTELLA® T2 156 Shell ROTELLA® T3 158 Shell ROTELLA® T5 160 Shell ROTELLA® T5 0W-30 162 Shell ROTELLA® T6 164 Shell SIRIUS® X Coolants/Antifreeze Gear Oil  Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell CASSIDA® Fluid GL CASSIDA® Fluid GLE CASSIDA® Fluid WG DENTAX® Oil DONAX® CFD FM Gear Oil FM Gear Oil TLS OMALA® Oil OMALA® Oil HD OMALA® Oil SW ROTELLA® Heavy Duty Gear Oils SPIRAX® ASX R SAE 75W-90 165 167 170 172 173 174 175 177 179 181 182 184 Shell DeX-Cool® Antifreeze/Coolant 74 Shell Diesel Ready 76 Shell Extended Life Coolant Conversion Fluid 78 Shell Fully Formulated Phosphate Free  80 Shell HD Coolant-N Pre-Diluted 50/50 82 Shell Industrial ELC  84 Shell Industrial HTF 88 91 Shell ROTELLA® ELC Extended Life Coolant 94 Shell ROTELLA® Ultra ELC Antifreeze Concentrate Shell Rotella® Ultra ELC Coolant Pre-Diluted 50/50 96 98 ShellZone® Antifreeze/Coolant  100 ShellZone® Multi-Vehicle Extended Life  9 . Index – Alphabetical Full Product Name Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell  SPIRAX® ASX SAE 80W-140 SPIRAX® EW SAE 75W-90 SPIRAX® EW SAE 80W-140 SPIRAX® HD SPIRAX® LS SPIRAX® MB SPIRAX® SB SAE 80W-90 Sugar Mill Clear Sugar Mill Clear Oil LT TIVELA® Oil S Page 186 188 190 192 194 195 196 197 198 199 Full Product Name Shell STAMINA® Grease HDS  Shell STAMINA® Grease RL Shell STAMINA® Grease RLS SHELL STEELROL® Grease EPH Shell Super Duty® Grease Page 272 273 274 276 278 Hydraulic Oil Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell  Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell AW Hydraulic Oil CASSIDA® Fluid HF  FM Hydraulic Oil IRUS® Fluid C-NA  IRUS® Fluid DU-NA  NATURELLE® Oil HF-E  NATURELLE® Oil HF-M  TELLUS® Fluid EE TELLUS® Oil TELLUS® Oil Premium TELLUS® Oil S TELLUS® Oil STX TELLUS® Oil T TURBO® Fluid DR 46 280 281 284 286 287 289 291 293 295 297 299 300 302 304 Grease Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell ALBIDA® Grease EMS ALBIDA® Grease EP ALBIDA® Grease HDX ALBIDA® Grease HLS ALBIDA® Grease MP ALBIDA® Grease MPS ALBIDA® Grease PPS ALBIDA® Grease SDS ALBIDA® Grease SLC 220 ALBIDA® Grease WR  ALVANIA® Grease CG ALVANIA® Grease DTR ALVANIA® Grease EP  ALVANIA® Grease RL ALVANIA® Grease WFX CARDIUM® Fluid EP CASSIDA® Grease EPS CASSIDA® Grease HTS CASSIDA® Grease LTS CASSIDA® Grease RLS CASSIDA® Grease VTS CYPRINA® Grease RA DARINA® Grease RL  DARINA® Grease SD FM Grease EPC  FM Grease HD Gear Grease TM and TM-H Grease FM MALLEUS® GL 3500 MALLEUS® GL 400 and 500 MALLEUS® Grease OGM Heavy MALLEUS® Grease OGM Medium NERITA® Grease HV RETINAX® Fifth Wheel Grease RETINAX® Grease CMX RETINAX® Grease EPX RETINAX® Grease LX RETINAX® Grease MDX RETINAX® Grease TL 00  RETINAX® Grease WR RHODINA® Grease BBZ RHODINA® Grease SDX ROTELLA® Grease HD  201 202 203 204 205 207 209 210 212 213 215 217 218 220 221 223 224 226 228 230 232 234 235 236 238 240 242 244 246 248 250 252 254 255 257 259 260 261 263 265 267 268 270 Metalworking Fluids ADRANA® B 3202 ADRANA® D 208 ADRANA® D 408 ADRANA® D 601.01 CALLINA® Fluid 1100 CALLINA® Fluid 1200 CALLINA® Fluid 1210 CALLINA® Fluid 2100 CALLINA® Fluid 3100 CALLINA® Fluid 3250 DROMUS® B DROMUS® BLC ENSIS® Compound DW 1016 ENSIS® Compound WB 1200  ENSIS® DW 662 and 1262  ENSIS® DWO 600 and 1262 ENSIS® PL 1608 FENELLA® CSS 200  FENELLA® Fluid D 4450 FENELLA® Fluid D 4470 FENELLA® Fluid D 601  FENELLA® Fluid SP 802  FENELLA® Fluid SRC 865 S and 866 S FENELLA® Fluid SRH 80 FENELLA® Oil BCR  FENELLA® Oil CH FENELLA® Oil D 1602 FENELLA® Oil D 805 C  FENELLA® Oil P 401 N FENELLA® VD 201 N and 601 N GARIA® 405 M-22 and M-32 GARIA® 4402 CM-32 306 308 309 310 312 313 314 315 316 317 318 319 320 321 322 323 325 326 327 328 329 331 332 333 334 335 337 338 339 340 341 342 10 . Index – Alphabetical Full Product Name Shell GARIA® 496 CF-26 Shell GARIA® 601 M-12 and M-22 Shell GARIA® 699 CM-16 Shell GARIA® Alum-Mag Oil Shell GARIA® Extra Oil 38  Shell GARIA® Oil Shell GARIA® Oil 631S and 632S Shell MACRON® 2208 M-4 Shell MACRON® 2425 S-14 Shell MACRON® 2429 S-8 Shell MACRON® Oil EDM 130 Shell MACRON® Oil Shell MACRON® SL 502 Shell METALINA® B 3650 Shell METALINA® B 3850 Shell METALINA® BY 2211 Shell METALINA® D 200 Shell METALINA® D 400 Shell PELLA® Oil A Shell SITALA® CD 400 Shell SITALA® D 201.03 Shell SITALA® D 3403 Shell Sump Cleaner 100 Shell TONNA® Oil G Shell TONNA® Oil T Shell TONNA® Oil V Shell VOLUTA® C 201 Shell VOLUTA® C 302 Shell VOLUTA® C 400 Shell VOLUTA® VH 401  Page 343 344 345 346 347 348 351 353 354 355 356 357 359 360 361 362 363 364 366 367 368 369 371 372 373 375 377 379 381 383 Transmission and Converter Fluid FormulaShell® Multi-Vehicle ATF  Shell DONAX® TA  Shell DONAX® TA-389 Shell DONAX® TC  Shell DONAX® TD  Shell DONAX® TX Shell MTX Fluid Shell ROTELLA® HD Tractor Fluid  Shell SPIRAX GSX  Full Product Name Page 388 390 391 392 394 396 398 399 401 Turbine Oil TURBO® TURBO® TURBO® TURBO® TURBO® Shell Shell Shell Shell Shell  Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Oil Oil Oil Oil Oil CC J 32 SG 32  T TX 32 403 405 407 409 411 Various Industrial Applications Barrier Fluid  CARNEA® Oil E CASSIDA® Chain Oil CASSIDA® Chain Oil HT CASSIDA® Chain Oil LT CASSIDA® Fluid DC 32 CASSIDA® Fluid PL CASSIDA® Fluid RC 220 CASSIDA® Oil VP CASSIDA® Silicone Fluid DIALA® Oil AX ONDINA® Oil Saw Guide Oil THERMIA® Oil C TORCULA® Fluid DE TORCULA® Oil VITREA® Oil 413 414 415 417 419 421 424 426 428 430 432 435 436 437 439 441 443 Power Steering and Brake Fluid 385 386 387 FormulaShell® DOT3 Brake Fluid FormulaShell® Power Steering Fluid  Shell Power Steering Fluid 20631   11 . This page intentionally left blank. 12 . All other customers please call 1+800-237-8645 for all of your service needs. or use of this product.aeroshell. storage. The ashless anti-corrosion additive package and highly refined petroleum base oils protect the engine by minimizing the effects of humidity and neutralizing the acidic components of engine oil oxidation and combustion by-products.0 283 -15 890 0. Approvals. or water. Shell does not recommend that you fly an opposed engine more than 50 hours during the TBO (Time Before Overhaul) cycle. If you are a Shell Distributor.com/. While future production will conform to Shell specifications. Advice on applications not covered in this handbook may be obtained from your Shell representative. Typical Physical Characteristics AeroShell® Fluid 2F Color Viscosity.AeroShell® Fluid 2F Corrosion Preventive Compound for Reciprocating Aircraft Engines AeroShell® Fluid 2F is a rust and corrosion preventive oil commonly used to preserve aircraft internal combustion engines. refer to its Material Safety Data Sheet at http://www.shell. variation in these characteristics may occur. Main Applications AeroShell® Fluid 2F is normally used as a preservation grade engine oil for the internal preservation of engines or engine parts and accessories during moderate outdoor to long-term indoor storage periods. cSt @ 100ºC Flash Point.This oil can also be used as a “flyaway” oil for reciprocating engines. ºC min Pour Point. however. and Recommendations • MIL-C6529 Type II Handling and Safety Information For information on the safe handling. please call 1+800-332-6457 for all of your service needs.3 0. The engine to be preserved should be filled to normal capacity with AeroShell® Fluid 2F and then run at the idle until the engine reaches normal operating temperature (approximately 10-15 minutes).com/. Information is also available on the World Wide Web: http://www.epc.001 These characteristics are typical of current production. Meets the requirement of MIL-C-6529 Type II specification for corrosion preventives for aircraft engines. soil. Protect the Environment Do not discharge into drains. 13 Aviation . Specifications. ºC max Density @ 15ºC kg/m3 Carbon Residue Ash ASTM Method Visual ASTM D 445 ASTM D 92 ASTM D 97 ASTM D 1298 D 4530 D 482 Dark Amber 20. MIL-PRF-6083. Advice on applications not covered in this handbook may be obtained from your Shell representative. AeroShell® Fluid 31 is also approved for use in the Honeywell (formerly Garrett) cooling turbine (cabin air compressors). AeroShell® Fluid 31 is compatible with AeroShell® Fluids 4. AeroShell® Fluid 31 is formulated with high technology additives to provide oxidation and corrosion resistance. soil. refer to its Material Safety Data Sheet at http://www. The useful operating temperature range is –40 to +205°C. In addition. Increasingly this type of hydraulic fluid is being adopted for use in hydraulic systems of military aircraft in place of mineral hydraulic fluids. and anti-foaming protection. The residual solvent contaminates the hydraulic fluid and may lead to corrosion. Aviation 14 . MIL-PRF-87257 and MIL-PRF-46170 fluids. hydraulic servocontrolled systems and other systems using synthetic elastomer seals. or water.com/. An increasing number of aircraft manufacturers now recommend use of this type of fluid in aircraft hydraulic systems in preference to mineral hydraulic oils. British French Russian NATO Code Joint Service Designation Approved MIL-PRF-83282D (MIL-PRF-83282D) Equivalent to DCSEA 437/A – H-537 OX-19 Main Applications AeroShell® Fluid 31 is recommended for use in aircraft. Refer to the General Notes at the front of this section for further information.epc. AeroShell® Fluid 31 has a specially designed base stock which imparts a relatively high flash point.S. If you are a Shell Distributor. brakes. ordnance. 41.AeroShell® Fluid 31 Synthetic hydrocarbon based aircraft hydraulic fluid AeroShell® Fluid 31 is a synthetic hydrocarbon based aircraft hydraulic fluid with greatly improved fire resistance characteristics when compared with conventional petroleum products. This move has been prompted by need to use fluids with better fire resistant properties. Protect the Environment Do not discharge into drains. Chlorinated solvents should not be used for cleaning hydraulic components which use AeroShell® Fluid 31. and missile systems operating from –40°C to +205°C. Handling and Safety Information For information on the safe handling. please call 1+800-332-6457 for all of your service needs. and Recommendations • • • • • • U. AeroShell® Fluid 31 is superclean filtered to ensure optimum performance in particulate monitored systems. All other customers please call 1+800-237-8645 for all of your service needs. or use of this product. shock absorbers. excellent low temperature properties and good oxidation and thermal stability. Information is also available on the World Wide Web: http://www. AeroShell® Fluid 31 is dyed red.com/. Specifications.aeroshell.shell. Approvals. flight control systems. storage. 51. AeroShell® Fluid 31 is a synthetic hydrocarbon oil and should not be used in contact with incompatible seal materials. 61 and 71 and can be used in systems designed to operate with MIL-PRF-5606. antiwear. This fluid should be considered for use in auto pilots. Typical Physical Characteristics Properties Oil type Kinematic Viscosity cSt @ 205°C @ 100°C @ 40°C @ –40°C Flashpoint Cleveland Open Cup.3 max 15 max 10000 max 1000 max 150 max 20 max 5 max 100 max Must Pass Must Pass 18 to 30 0.53 14.6/15. 1 hr @ 75 ºC scar dia.33 2098 237 251 0.5 hrs @150°C % m Relative density @ 15.metal weight change 10 max . °C Fire Point °C Total Acidity. Automatic.02 Passes Oxidation & corrosion stability.2 max . NBR-L % 4-Ball Wear.30 max 0. variation in these characteristics may occur. mgKOH/g Evaporation loss 6.45 min 14.0 min 3.change in acidity mgKOH/g Flammability Must Pass These characteristics are typical of current production.viscosity change @ 40 °C % 0.6°C Pourpoint °C Low temperature stability.2 Less than 15 1331 190 55 4 0 82 Passes Passes Passes 0.01 10 0.07 3.24 0.65 max Typical Synthetic Hydrocarbon 1.21 max 0.10 max 20 max Report –55 max Must Pass Must Pass 0. 168 hrs @ 121 °C Must Pass .18 0. ppm Foam resistance.0 min 2200 max 205 min 245 min 0. ASTM Seq 1 Flame propagation. cm/s Rubber swell. per Lt 5 to 15 µm 16 to 25 µm 26 to 50 µm 51 to 100 µm >100 µm Water content. While future production will conform to Shell specifications.850 Below –55 Passes Passes 0. mm 1 kg load/1200 rpm 10 kg load/1200 rpm 40 kg load/1200 rpm MIL-PRF-83282D Synthetic Hydrocarbon 1. 15 Aviation . 72 hrs @ −40 °C High temperature stability 100 hrs @ 205°C Gravimetric Filtration mg/100ml Filtration time minutes Particle Count.50 Passes Less than 10 Less than 0. epc. Protect the Environment Do not discharge into drains. please call 1+800-332-6457 for all of your service needs. Information is also available on the World Wide Web: http://www. storage. refer to its Material Safety Data Sheet at http://www. All other customers please call 1+800-237-8645 for all of your service needs. If you are a Shell Distributor. Performance Features and Benefits • • • • Excellent low temperature properties Compatibility with synthetic rubber components Dyed red for easy identification Good anti-wear properties Specifications. This fluid is oxidation inhibited and contains a special antiwear additive. AeroShell® Fluid 4 is dyed red for identification and leak detection purposes. particularly those that are subject to a wide variation in ambient operating temperatures • Winter service for bucket trucks and other portable equipment subject to severe low temperature operation • Should not be used in aviation applications that call for a MIL-H-5606G type fluid Advice on applications not covered in this handbook may be obtained from your Shell representative. Aviation 16 .com/. but should not be used in systems that incorporate natural rubber. This product can be used in both aviation and non-aviation systems with synthetic rubber components. and Recommendations • An aircraft hydraulic fluid which meets the MILH-5606A (obsolete) specification requirements Handling and Safety Information Main Applications • Aircraft applications where a MIL-L-5606A fluid is specified or recommended • Hydraulic oil systems.shell. For information on the safe handling. Approvals.com/.aeroshell. soil. or water. or use of this product.AeroShell® Fluid 4 Aviation hydraulic fluid AeroShell® Fluid 4 is a mineral-based hydraulic oil with low temperature characteristics that is capable of operating over a wide range of temperatures. 7 Red 215 Below -75 0.Typical Physical Characteristics AeroShell® Fluid 4 Viscosity @ -40°F. cSt Gravity.2 F36041 Federal Test Method These characteristics are typical of current production. Synthetic.45 31.03 Pass 0 Pass 23. variation in these characteristics may occur. 72 hours Precipitation No Low Temperature Stability Rubber Swell. While future production will conform to Shell specifications. °F Pour Point. °F Acid Number. cP @ 130°F. 17 Aviation . % Inc 1 Test Method D 2602 D 445 D 1298 Visual D 92 D 97 D 974 D 130 D 91 F3451 1 431 10. mg KOH/g Cu corrosion. 212°F. °API Color Flash Point. All other customers please call 1+800-237-8645 for all of your service needs. If you are a Shell Distributor. and Recommendations • MIL-PRF-5606H Main Applications • Aircraft applications where a MIL-PRF-5606H fluid is specified or recommended • Hydraulic oil systems.com/. Handling and Safety Information For information on the safe handling.epc. refer to its Material Safety Data Sheet at http://www. Aviation 18 . please call 1+800-332-6457 for all of your service needs. or use of this product. AeroShell® Fluid 41 is dyed red for identification and leak detection purposes. Specifications. soil. storage. particularly those that are subject to a wide variation in ambient operating temperatures • In winter service for bucket trucks and other portable equipment subject to severe low temperature operation • This product can be used in both aviation and non-aviation systems with synthetic rubber components. Protect the Environment Do not discharge into drains. Approvals.shell.com/.aeroshell.AeroShell® Fluid 41 Aviation hydraulic fluid AeroShell® Fluid 41 is mineral oil based aircraft hydraulic oil with excellent low temperature characteristics that is capable of operating over a wide range of temperatures. or water. Information is also available on the World Wide Web: http://www. but should not be used in systems that incorporate natural rubber. This fluid is oxidation inhibited and contains a special anti-wear additive. Performance Features and Benefits • Meets the MIL-PRF-5606H cleanliness requirements for aviation hydraulic oils • Excellent low temperature properties • Compatibility with synthetic rubber components • Dyed red for easy identification • Good anti-wear properties Advice on applications not covered in this handbook may be obtained from your Shell representative. 72 hrs Precipitation No Low Temperature Stability Rubber Swell. variation in these characteristics may occur.Typical Physical Characteristics AeroShell® Fluid 41 Property Viscosity @ -40°C. Synthetic. % Inc 1 Test Method D 445 D 445 D 1298 Visual D 92 D 97 D 974 D 130 D 91 F 34511 F 36041 434 10.5 31. °API Color Flash Point.7 Red 215 Below -75 0. 19 Aviation .03 Pass 0 Pass 23. °F Acid Number. mg KOH/g Cu corrosion. 212°F.2 Federal Test Method These characteristics are typical of current production. cSt Gravity. While future production will conform to Shell specifications. cSt @ 130°F. °F Pour Point. which provides Aviation 20 . The type certificate will specify. Main Applications Whenever an aircraft is certified. corrosion and fretting. which provides a useful temperature range of -100° F (-73° C). It has a useful temperature range of 40° F (-40° C) to +250° F (+121° C). The product line consists of seven products each designed for specific applications. This grease is increasingly being used in high temperature industrial applications. outstanding low temperature torque properties and resistance to water. It has a The Products • AeroShell® Grease 5 is high temperature aircraft wheel bearing and engine accessory grease. Advice on applications not covered in this handbook may be obtained from your Shell representative. in aviation it is the responsibility of the aircraft owner or designated representative to determine which products should be used. such as drying ovens. • AeroShell® Grease 6 is general-purpose airframe grease used primarily in plain and anti-friction bearings. Therefore. those products which are qualified to be used. either by military specification number or by specific product names. It has a useful temperature range of -10° F (-23° C) to +350° F (+177° C). It is also used in other non-aviation applications requiring excellent low temperature lubrication properties. Four of the Shell aviation greases are based on Microgel®. Two greases are thickened with lithium complex soap and are approved against both Boeing and military specifications. providing excellent load carrying ability and resistance to water washout. It is made with mineral base oil and a calcium soap thickener. AeroShell® Grease 5 is qualified under the former MIL-G-3545C (obsolete) specification. It is made with high viscosity base oil and a Microgel® non-melting inorganic thickener. AeroShell® Grease 7 is qualified under the MIL-PRF-23827C (Type II) specification. and for general anti-friction bearings operating at high speeds and at high or low temperatures. • AeroShell® Grease 22 is versatile multipurpose grease recommended for aircraft wheel bearings. Lubricant recommendation charts for specific aircraft should be consulted. all of the lubricants are specified for each application point on the type certificate. It is made with synthetic diester base oil and a Microgel® non-melting inorganic thickener. The FAA regulations state that only products qualified for specific applications can be used in certified aircraft. It is made with synthetic base oil and Microgel® non-melting inorganic thickener. to +300° F (+149° C). engine accessories and airframe lubrication. • AeroShell® Grease 7 is low temperature multipurpose aviation grease recommended for instruments and general airframe lubrication of turbine powered aircraft as well as highly loaded gears and actuator screw mechanisms. AeroShell® Grease 6 is qualified under MIL-G-24139A and MIL-G7711A (obsolete) specifications. which provides excellent anti-wear properties and load carrying capacity. an inorganic thickening agent. One grease is soap type grease specifically designed to provide the unique lubricant requirements of helicopter main and tail rotor bearings. It is made with a Microgel® inorganic thickener. or the original airframe manufacturer should be contacted for specific product recommendations.AeroShell® Greases Premium military approved greases for the aviation industry Shell offers a complete line of seven aviation greases designed to fill almost every lubrication need of the aviation community. AeroShell® Grease 14 is qualified under MIL-G-25537C specification. which provides outstanding protection against moisture. It has a useful temperature range of -65° F (-54° C) to +200° F (+93° C). • AeroShell® Grease 14 is the leading multipurpose helicopter grease used for most helicopter main and tail rotor bearings (where specified). epc.5 6 2. please call 1+800-332-6457 for all of your service needs. soil. • AeroShell® Grease 33 is multipurpose airframe grease specifically developed for Boeing to be used in roller bearings. 21 Aviation . actuator screws and other airframe equipment. variation in these characteristics may occur. or use of this product. Protect the Environment Do not discharge into drains.0 7 0. sliding applications.5 33 33MS <6 >6 (@ 175ºF) (@ 175ºF) 300 600+ 37 250 2000+ 33 250 2460+ 60 200 1700+ ---- 350 400+ 45 250 1100+ 60 250 1000+ 80 0. AeroShell® Grease 33MS comprises AeroShell® Grease 33 fortified with 5% molybdenum disulphide. refer to its Material Safety Data Sheet at http://www. wt% 30 hrs @ 350°F. Type II DOD-G24508A These characteristics are typical of current production. wt% Color Qualified Under Specifications 5 0. storage. It has a useful temperature range of -73º C to +121ºC. Typical Physical Characteristics AeroShell® Greases Water Resistance (ASTM D1264) Loss. If you are a Shell Distributor.321) 30 hrs @ 212°F. AeroShell® Grease 22 is qualified under MIL-PRF-81322G and DOD-G-24508A specifications. AeroShell® Grease 33MS is qualified under MIL-G-21164D.useful temperature range of -85° F (-65° C) to +400° F (+204° C).6 --Dark Grey MIL-G21164D MIL-GMIL-PRF. wt%.8 14 7.shell.MIL-GMIL-PRF24139A 23827C 25537C 81322G. While future production will conform to Shell specifications. which provides enhanced corrosion resistance and load-carrying capacity. °F Time. @100°F Anti-friction Bearing Performance (ASTM D3336) Temperature.0 ---Tan ---4. It possesses the enhanced anti-wear and anti-corrosion properties of AeroShell® Grease 33 with added EP (Extreme Pressure) properties required in highly loaded. AeroShell® Grease 33 is qualified under MIL-PRF-23827C (Type I) and Boeing Specification BMS 3-33A.7 ---Brown 3. Hrs Mean Hertz Load. Kg. Information is also available on the World Wide Web: http://www. It is made with synthetic base oil and a lithium complex thickener.0 ---Kelly Green MIL-PRF23827C Type I. It has a useful temperature range of -100° F (-73° C) to +250° F (+121° C).com/. (ASTM D2596) Oil Separation (FED-STD-791.2 22 0. or water.0 ---Amber 2. All other customers please call 1+800-237-8645 for all of your service needs.aeroshell.com/. Handling and Safety Information For information on the safe handling.7 Amber 2. BMS 333A 1.5 ---Amber Former MIL-G3545C (obs) 0. 24 hrs @ 212°F (ASTM D4048) Anticorrosion (ASTM D1743) Bomb Oxidation. psi @ 500 hrs. Aviation 22 . Range.Typical Physical Characteristics AeroShell® Greases Thickener 5 6 7 14 22 Microgel Microgel Microgel Calcium Synthetic Mineral Diester 33 Lithium Microgel Complex Synthetic Synthetic HydroBase Oil carbon Blend 5.3 250 250 <10 (500 hr) <10 max 1b max 1b max 1b max 1b max 1b max 1b max 1b Pass Pass Pass Pass Pass Pass Pass 6 15 9 15 9 14 3 6 4 10 0. °F Loss. °F (ASTM D2265) Penetration @ 77°F (ASTM D217) Unworked Worked Evaporation in 22 hrs (ASTM D2595) Test Temperature.5 210 6.4 33MS Lithium Complex Synthetic Base Oil Blend 3.1 -100 to +300 500+ 3.5 -40 to +250 500+ 3.8 -10 to +350 500+ 5. cSt (ASTM D 445) Useful Temp. wt% Corrosion Copper Strip.8 350 4.0 4. variation in these characteristics may occur.0 These characteristics are typical of current production. While future production will conform to Shell specifications.0 250 1.8 -85 to +400 500+ 3.3 210 0.5 5 0. @ 210°F (ASTM D942) Pressure Drop @ 100 hrs. °F Dropping Point. psi Mineral Mineral 31.1 -65 to +200 300 -100 to +250 420+ 281 284 287 300 283 296 267 273 271 275 290 297 288 281 300 1.4 -100 to +250 420+ Oil Type Viscosity @ 100°C. Main Applications • Four-stroke cycle certificated aircraft reciprocating piston engines when use of an ashless dispersant (AD) oil is not required • Used for break-in of most certificated four-stroke cycle aviation piston engines. Specification. have previously been run exclusively on mineral oil for an extended period of time. Approvals. refer to its Material Safety Data Sheet at http://www. • Antique aircraft. so aircraft owners should refer to the original engine manufacturer and/or overhaul facility for specific recommendations. The duration and lubrication for break-in vary.com/. Advice on applications not covered in this handbook may be obtained from your Shell representative. and Recommendations • The former MIL-L-6082E • SAE J-1966 Handling and Safety Information For information on the safe handling. 80. storage. Information is also available on the World Wide Web: http://www. 40. soil. 50 and 60). If you are a Shell Distributor.epc. 100 and 120 (SAE equivalent grades 30. • AeroShell® Oil 80 meets the former USDA guidelines for use in meat and poultry plants where there is no possible contact between lubricant and edible product. All other customers please call 1+800-237-8645 for all of your service needs.shell. Protect the Environment Do not discharge into drains. AeroShell® Oils are available in Aviation Grades 65. Performance Features and Benefits • Contain a pour point depressant for improved fluidity at cold temperatures • Compatible with most other aviation oils • Available in a full range of viscosity grades to meet you requirements.AeroShell® Oils Single Grades AeroShell® Oils are straight mineral oils used primarily during break-in of most four-stroke cycle certificated aviation piston engines. 23 Aviation .com/. AeroShell® Oils are blended from selected high viscosity index base stocks and contain pour point depressants for improved fluidity at cold temperatures. or use of this product. or water.aeroshell. please call 1+800-332-6457 for all of your service needs. which operate with very low oil temperatures or in aircraft that. 1 65 4.006 100 50 19. min.006 Non-ASTM Test Method These characteristics are typical of current production.006 D 445 D 445 D 1500 D 97 D 92 D 189 D 664 X-ray1 D 130 D 482 11.3 1 0.0 12(-11) 250 0..01 0. °C Flash Point. wt%. variation in these characteristics may occur. wt%.3 1 0.8 121 6. 212°F Ash Content. cSt SUS @ 210°F Color Pour Point.02 0.50 0.3 1 0.30 0. Aviation 24 . wt% max 1 Test Method 65 30 80 40 14.4 102 5.0 1(-17) 240 0.5 -4(-20) 230 0. max Cu corrosion. Neutralization No.006 120 60 24.01 0.40 0. COC °C Carbon Residue.3 1 0. TAN-E Sulfur.0 7(-14) 250 0.02 0.20 0. While future production will conform to Shell specifications.Typical Physical Characteristics AeroShell® Oils Aviation Grade SAE Viscosity Grade Viscosity @ 100°C.6 79 5. multigrade engine oil AeroShell® Oil Diesel 10W-40 is a fully synthetic.shell. Approvals.7 Centurion (Other models yet to be produced) Handling and Safety Information For information on the safe handling. soil. or Avgas powered aircraft engines. testing is ongoing to extend this approval listing as new engines are produced. it is fully approved by both manufacturers. These additives include a powerful surface acting additive. Its key performance features include the ability to sustain high bearing loads. Main Applications AeroShell® Oil Diesel 10W-40 is unique in being the only fully synthetic engine oil available in General Aviation. and Recommendations AeroShell® Oil Diesel 10W-40 is approved for use in the following engines.epc. While this is correct at the time of writing. storage.and flight testing. Protect the Environment Do not discharge into drains. SMA Engines SR 305 (Later models yet to be produced) Thielert Engines 1. efficient and reliable engine.com/. which bonds to the surface of highly loaded engine parts. refer to its Material Safety Data Sheet at http://www. Advice on applications not covered in this handbook may be obtained from your Shell representative. please call 1+800-332-6457 for all of your service needs. It has been used throughout the SMA engine development program and during Thielert engine development testing.AeroShell® Oil Diesel 10W-40 Fully synthetic. It also contains unique Shell approved additives to provide superior piston cleanliness resulting in a clean. multigrade engine oil designed for use in the new generation of compression ignition (Diesel) Aviation Piston Engines.com/. If you are a Shell Distributor. During development. or water. Information is also available on the World Wide Web: http://www. Further approvals are being sought as other engines are developed for this emerging market. Specifications. neutralization of acid build up from the sulfur present in the fuel and high dispersancy to allow for the relatively high particle loading produced when burning Jet fuel.000 hours in engine. protecting the engine from scuffing damage. or use of this product. 25 Aviation . AeroShell® Oil Diesel 10W-40 has amassed around 40. The formulation has been selected to be suitable in piston engines fueled by Jet A or Jet A-1 and is designed for use in the latest highly rated turbocharged diesel engines under all operating conditions. AeroShell® Oil Diesel 10W-40 MUST NOT be used in spark ignition. AeroShell® Oil Diesel 10W-40 has been developed to be suitable for use in engines burning Jet fuel and its performance has been optimized to cope with the demands of this type of engine. All other customers please call 1+800-237-8645 for all of your service needs.aeroshell. 859 Above 160 93.Typical Physical Characteristics AeroShell® Oil Diesel Oil type SAE Viscosity Grade Density @ 15ºC Viscosity Index Base oil viscosity cSt @ 40°C @ 100°C Pour Point Flash Point Cleveland Open Cup Total Base Number Sulfated Ash Content °C °C mgKOH/g %m Fully Synthetic Hydrocarbon Multigrade 10W-40 0. While future production will conform to Shell specifications.9 These characteristics are typical of current production.0 14.6 -38 220 16. variation in these characteristics may occur.0 1. Aviation 26 . full power take off. Specifications. Varying power outputs and higher operating temperatures demand a specific 2-stroke oil formulation which will also reduce the formation of deposits and protect the 2-stroke oil formulation which will also reduce the formation of deposits and protect the 2-stroke engines’ inherent exposure to corrosion and potential ring sticking.e. • Suitable for all air-cooled and water cooled engines • Can be used in premix and separate oil injection systems • Can be used with unleaded and leaded (AVGAS 100LL) • Do not use AeroShell® Oil Sport Plus 2 in engines that are designed to use Ashless Dispersant aviation piston engine oils such as AeroShell® W Oils. Provides full performance with both unleaded and leaded (AVGAS 100LL) fuel types. Performance Features and Benefits • First specific oil for Light Sport and Very Light/Ultra Light 2-stroke aircraft engines • High Film and Shear strength formulation specifically designed for strenuous operating conditions experienced by these types of aviation engines • Promotes engine cleanliness – protects engine parts such as pistons. and Recommendation Fully approved – all ROTEX® 2-stroke series engines. ROTEX® Service Instruction SI-2ST-008 Selection of suitable operating fluids for ROTEX® 2-stroke UL engines (series). This oil can be used in all climates. Jabiru and ROTAX® 4-stroke engines. rings and exhaust ports from excessive (or harmful) deposits . These types of engines commonly encounter intense operating conditions i. cruise descent and idle conditions. Approvals. Main Applications • AeroShell® Oil Sport Plus 2 is intended for use in 2-stroke aircraft piston engines which have previously relied on general purpose 2-stroke oils originally developed for ground/marine based applications. Textron Lycoming. This includes air-cooled Teledyne Continental Motors. Advice on applications not covered in this handbook may be obtained from your Shell representative.coking • Outstanding performance in preventing ring ‘sticking’ • Excellent ‘clean burn’ performance • Helps to protect engine parts from corrosion during engine shutdown and storage • Helps engines achieve TBO (Time Before Overhaul) • Suitable for use in oil injection and pre-mixed oil/fuel systems • Protects highly stressed engine parts against scuffing and wear • Can be used in any climate • Superior performance compared to synthetic 2-stroke products when used in aviation applications • Advanced anti-rust and anti-wear package • Dyed green for better recognition • Can be mixed with other mineral and synthetic 2-stroke oils previously used. • API TC 27 Aviation .AeroShell® Oil Sport Plus 2 Developed for light sport 2-stroke engines AeroShell® Oil Sport Plus 2 is the first oil specifically developed for light sport 2-stroke engines such as the ROTAX® air and water-cooled series engines. com/.88 73. or water. ºAPI Density. Typical Physical Characteristics AeroShell® Oil Sport Plus 2 Gravity. variation in these characteristics may occur.aeroshell.Handling and Safety Information For information on the safe handling. cSt Viscosity Index Pour Point.6 10. If you are a Shell Distributor. g/cc Pounds per Gallon Kinematic Viscosity @ 40ºC. ºC(ºF) Flash Point.epc. storage. soil. Information is also available on the World Wide Web: http://www.com/. ºC(ºF) ASTM D 287 ASTM D 1298 ASTM D 1298 ASTM D 445 78.shell.4 These characteristics are typical of current production.3 0. cSt @ 100ºC. Protect the Environment Do not discharge into drains. While future production will conform to Shell specifications. or use of this product. please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. refer to its Material Safety Data Sheet at http://www.3 ASTM D 2270 ASTM D 97 ASTM D 92 112 -33 (-27) 104 (219) 29. Aviation 28 . refer to its Material Safety Data Sheet at http://www. Aviation . fuel-injected and turbocharged types such as the ROTEX® 912 and 914 Series. low oil consumption and the engine internals requires a blend of high quality hydrocarbon base stocks. ROTEX® Service Instruction SI-912-016/SI-914-019 ‘Selection of suitable operating fluids for ROTEX® engine type 912 and 914 (series). soil. If you are a Shell Distributor.shell. AeroShell® Oil Sport Plus 4 is superior in this respect to those oil types designed for automotive/mororcycle application. A mixture of low cylinder head temperature (compared to air cooled engines). These engines include carburetor.aeroshell. Handling and Safety Information For information on the safe handling. storage. which in turn. • AeroShell® Oil Sport Plus 4 is to be used in integrated gearbox and wet clutch systems. This oil can be used in all climates.epc.com/. Approvals. • AeroShell® Oil Sport Plus 4 can be used in engines which operate on both unleaded and AVGAS 100LL. Specifications. All other customers please call 1+800-237-8645 for all of your service needs. Correct type of additives and good solvent properties allow the oil to handle lead by-products. Main Applications • AeroShell® Oil Sport Plus 4 is intended for use in four-stroke aircraft piston engines which are of an original automotive design and therefore cannot use traditional Ashless Dispersant aircraft engine oil types. or use of this product. or water. 29 Protect the Environment Do not discharge into drains. and Recommendations Meets or exceeds highest international specifications: • API SL • JASO MA • VW 502 00 • Fully approved – all ROTEX® 912 and 914 series engines.AeroShell® Oil Sport Plus 4 Developed for light sport aviation piston engines AeroShell® Oil Sport Plus 4 is the first oil specifically developed for light sport aviation piston engines such as the ROTAX® 912 and 914 series. can restrict oil passages and compromise lubrication. Performance Features and Benefits • First specific oil for Light Sport and Very Light/Ultra light aircraft engines • Promotes engine cleanliness • Helps keep engines sludge and varnish free • Helps reduce oil consumption • Helps engines reach TBO (Time Between Overhaul) • Protects highly stressed engines parts against scuffing and wear • Anti-foam additives to maximize lubrication effectiveness – especially for those engines operating an integrated gearbox • Better cold flow characteristics for easier starts and quicker protection • High thermal stability for longer-lasting and safer lubrication • Can be used in any climate • Advanced anti-rust and anti-wear package Advice on applications not covered in this handbook may be obtained from your Shell representative. which can form a semi solid sludge in the oil. Information is also available on the World Wide Web: http://www. incorporating synthetic technology which allows full performance with different fuel types. please call 1+800-332-6457 for all of your service needs.com/. 2 14. While future production will conform to Shell specifications. variation in these characteristics may occur.46 ISO 2909 ASTM D 4052 ISO 2592 ISO 3016 159 871 228 -33 These characteristics are typical of current production.Typical Physical Characteristics AeroShell® Oil Sport Plus 4 SAE Viscosity grade Kinematic Viscosity @ 40ºC cSt @ 100ºC cSt Viscosity Index Density @ 15ºC kg/m Flash Point COC ºC Pour Point ºC 3 10W-40 10W-40 ASTM D 445 94. Aviation 30 . These widely accepted oils contain a carefully selected additive combination that produces high viscosity index. oxidation stability and antifoam properties.aeroshell. Advice on applications not covered in this handbook may be obtained from your Shell representative. including service in fuel-injected and turbocharged engines. other single grade AD oils and AeroShell® Oil W 15W-50 • Available in a full range of viscosity grades Specifications. Protect the Environment Do not discharge into drains. Approvals. and Recommendations • • • • • • • Teledyne Continental MHS No. storage.com/. They have been proven in billions of engine hours around the world. Information is also available on the World Wide Web: http://www. please call 1+800-332-6457 for all of your service needs. 1183-S Curtiss-Wright Franklin Engine Company Main Applications • Four-stroke cycle certificated aircraft reciprocating piston engines. All other customers please call 1+800-237-8645 for all of your service needs.shell. soil. 31 Aviation . or use of this product.AeroShell® Oil W Premium. including fuel-injected and turbocharged (where a MIL-L-22851 OR SAE J1899 oil is specified) • Aviation radial engines • Lycoming and Continental flat aviation engines • Not recommended for use in automotive engines converted to aircraft • Always check with the engine manufacturer or rebuilders for specific recommendation for your engine and applications. refer to its Material Safety Data Sheet at http://www. or water. Performance Features and Benefits • Helps keeps engines clean and free of sludge • GOOD anti-wear and antifoam properties • Compatibility with most other APPROVED aviation oils including straight mineral oils. These additives leave no metallic ash in the combustion chamber.com/. ashless dispersant oils for aircraft reciprocating engines AeroShell® Oil W Single Grade Oils are premium ashless dispersant lubricating oils for 4-stroke cycle certificated aircraft piston engines.epc. dispersancy. 24B Lycoming No. 301-F Former MIL-L-22851D SAE J 1899 Pratt and Whitney Service Bulletin No. Handling and Safety Information For information on the safe handling. If you are a Shell Distributor. Typical Physical Characteristics AeroShell® Oil W Aviation Grade SAE Viscosity Grade Property Viscosity: @ 40 °C.2 0.006 1 65 30 80 40 100 50 120 60 These characteristics are typical of current production.9 115 2. Aviation 32 .0 -20 (-4) 264 0. COC.006 1 213 20. wt% Cu Corrosion D 2270 D 1500 D 97 D 92 D 524 D 664 D 2622 D 482 D 130 Test Method 84 10. variation in these characteristics may occur.2 110 4.3 0.18 0.1 0. °C (°F) Flash Point.01 0.01 0.01 0. °C Carbon Residue. cSt @ 100°C.14 0. wt% Ash Content.006 1 126 14.0 -27 (-18) 240 0.01 0.25 0.13 0.5 115 4.0 -30 (-22) 225 0. wt% Neutralization No.006 1 288 24.8 120 5. TAN-E Sulfur.0 -20 (-4) 260 0. cSt Viscosity Index Color Pour Point.2 0. While future production will conform to Shell specifications. refer to its Material Safety Data Sheet at http://www. These advanced additives work against engine wear. and Recommendations • SAE J 1899 • Former MIL-L-22851 • Lycoming Servie Bulletin 446E and 471A. soil. They have the ashless dispersant single grade performance found in AeroShell® Oil W 100 and W 80 and the antiwear/anticorrosion additives of AeroShell® Oil W 15W-50 multigrade. storage. rust and corrosion. 33 Aviation .AeroShell® Oil W 100 Plus and AeroShell® Oil W 80 Plus Anticorrosion. plus Service Instruction 1409 B • FAA Airworthiness Directive 80-04-03 Handling and Safety Information For information on the safe handling. AeroShell® Oil W Plus oils are especially effective in protecting critical cams and lifters in all engines. Information is also available on the World Wide Web: http://www. Performance Features and Benefits • Reduces engine wear and scuffing compared to traditional AD oils • Excellent rust and corrosion protection • Compatibility with straight mineral oils. please call 1+800-332-6457 for all of your service needs. antiwear. All other customers please call 1+800-237-8645 for all of your service needs. or use of this product.epc. Main Applications • Most Lycoming and Continental opposed aircraft engines operated in mild to warm ambient temperatures • Radial engines during ambient weather conditions where 100 or 80 grade oils are recommended AeroShell® Oil W 100 Plus and AeroShell® Oil W 80 Plus are not recommended for use in the following applications: • Automotive engines converted for use in aircraft • Helicopters that utilize a common engine and transmission oil sump system • Applications where another approved lubricant is needed for break-in of engines with channel or hard chrome cylinders Advice on applications not covered in this handbook may be obtained from your Shell representative. Protect the Environment Do not discharge into drains.com/. If you are a Shell Distributor. other single grade AD oils and AeroShell® Oil W 15W-50 • Helps keep engines clean and free of sludge • Pre-mixed with the Lycoming LW16702 additive technology Specifications.shell. Approvals. ashless dispersant lubricant for four cycle CERTIFICATED aircraft reciprocating engines AeroShell® Oil W Plus are single grade ashless dispersant (AD) oils that bring together the best qualities of two of the country’s best selling four-cycle aviation oils.aeroshell.com/. or water. °C Neutralization No.2 110 27. variation in these characteristics may occur. TAN-E Sulfur.Typical Physical Characteristics AeroShell® Oil Aviation Grade SAE Viscosity Grade Viscosity: @ 40 °C.57 0.14 0.003 1 W 100 Plus 100 50 213 20.0 -30. wt% Ash Content.9 4.01 0. While future production will conform to Shell specifications. °C Flash Point.006 1 These characteristics are typical of current production.0 -20 260 0. API @ 60ºF Color Pour Point. Aviation 34 .05 0. cSt @ 100°C.0 231 <0. wt% Cu Corrosion D 445 D 445 D 2270 D 287 D 1500 D 97 D 92 D 664 D 2622 D 482 D 130 Test Method W 80 Plus 80 40 118 14.2 4.2 121 27. cSt Viscosity Index Gravity. COC. Specifications. soil. Protect the Environment Do not discharge into drains. anti-wear. refer to its Material Safety Data Sheet at http://www. Performance Features and Benefits • Low temperature startability and pumpability • Excellent anti-wear and anti-corrosion protection • Outstanding high temperature oxidation protection for hot running engines • Designed to keep engines cleaner with lesss sludge and varnish buildup in critical ring belt and other vital areas. please call 1+800-332-6457 for all of your service needs.epc. lifters and other high wear components • Excellent all around low temperature performance • Oil pressures and temperatures equal to that of single grade 100 oils at fully warmed up conditions • Unsurpassed high temperature performance Advice on applications not covered in this handbook may be obtained from your Shell representative.shell. including fuel-injected and turbocharged • Most Lycoming and Continental opposed aircraft engines operated over a wide range of ambient temperatures • Pratt and Whitney radial aircraft engines • Teledyne Continental Motors liquid cooled aircraft piston engines NOTE: AeroShell® Oil W 15W-50 should not be used for break-in where channel chrome cylinders are being used or in helicopters that use a common sump for the engine and transmission. Handling and Safety Information For information on the safe handling. 35 Aviation . or water.aeroshell.com/. If you are a Shell Distributor. All other customers please call 1+800-237-8645 for all of your service needs. • Completely compatible with AeroShell® Oil W Single Grades and AeroShell® mineral oils • Excellent protection for critical camshafts. Main Applications • Four-stroke cycle certificated aircraft reciprocating piston engines.AeroShell® Oil W 15W-50 Anti-corrosion. or use of this product.com/. AeroShell® Oil W 15W-50 utilizes a unique blend of high quality mineral oils and synthetic base stocks combined with the AeroShell® Oil W 15W-50 additive system and a unique anti-corrosion and anti-wear additive. plus Service Instruction 1409B • FAA Airworthiness Directive 80-04-03 • Qualified in all Teledyne Continental Motors liquid and air-cooled aircraft piston engines. ashless dispersant lubricant for four-cycle CERTIFICATED aircraft reciprocating engines AeroShell® Oil W 15W-50 is a multigrade ashless dispersant oil that provides the ultimate in aircraft piston engine protection over a wide range of ambient temperatures. This semi-synthetic blend offers high performance in a wide variety of applications and conditions. storage. Approvals. and Recommendations • The former MIL-L-22851 • SAE J-1899 • Approved for use in all Pratt and Whitney radial aircraft engines • Lycoming Service Bulletin 446E and 471A. Information is also available on the World Wide Web: http://www. SSU Viscosity Index Color Flash Point. COC. cP @ 100°C. cSt @ 100°F. mg/gal 1 Test Method 15W-50 D 2602 D 445 D 445 D 445 D 445 D 2270 D 1500 D 92 D 97 D 524 D 2622 D 482 D 91 D 130 D 130 D 664 F 51011 F 30061 3150 19.10 0.12 0.0 240 -36 0.6 588 300 98. While future production will conform to Shell specifications. °C Pour Point. SSU @ 130°F.9 170 4.Typical Physical Characteristics Aeroshell® Oil W Multigrade 15W-50 SAE Viscosity Grade Viscosity: @ -15°C. TAN-E Reaction Test Contamination. variation in these characteristics may occur. wt% Sulfur. SSU @ 210°F.01 Neutral Pass Non-ASTM Test Method These characteristics are typical of current production. Cu Corrosion @ 100 ºC @ 204 ºC Neutralization No. °C Carbon Residue. Aviation 36 .006 None 1 2 0. wt% Precipitation No. wt% Ash Content. cSt Viscosity Index Flash Point. 37 Aviation . All other customers please call 1+800-237-8645 for all of your service needs.AeroShell® Smoke Oil Aviation Smoke Oil Aeroshell® Smoke Oil is a highly refined. wt% Test Method D 1298 D 445 12. Typical Physical Characteristics Aeroshell® Smoke Oil Gravity.com/. Main Applications • Smoke oil for aviation aerobatic airshow flights Advice on applications not covered in this handbook may be obtained from your Shell representative. please call 1+800-332-6457 for all of your service needs. °F Pour Point. or use of this product.epc. Information is also available on the World Wide Web: http://www. COC. or water. While future production will conform to Shell specifications. variation in these characteristics may occur.aeroshell. soil.05 13 35. cSt @ 100°C. high viscosity index mineral oil used in the aviation industry as a smoke oil.1 3.2 These characteristics are typical of current production. storage.com/. Protect the Environment Do not discharge into drains. Aeroshell® Smoke Oil has a viscosity of 13 cSt at 40ºC. If you are a Shell Distributor. °API Viscosity: @ 40°C. Performance Features and Benefits • Low viscosity • Can be readily atomized Handling and Safety Information For information on the safe handling.shell. °F Carbon Residue Ramsbottom.1 D 2270 D 92 D 97 D 524 95 370 5 0. refer to its Material Safety Data Sheet at http://www. CF6. LTS 101. TPE 331. Aviation 38 . TM391 Main Applications • • • • Jet aircraft turbine engines Helicopter turbine engines Helicopter gear boxes and transmissions Industrial gas turbine engines Advice on applications not covered in this handbook may be obtained from your Shell representative. T55. 522. T53. BR715 • Honeywell – TFE 731. JT3. Arrius. ALF 502.com/. 521. ALF 507. RB183. CT64 • Pratt & Whitney – (521C Type II). Larzac. CF34. PW500 • Rolls-Royce – RB211-22B. 501 D13. PW300. PW4000. It is a blend of “hindered” esters incorporating a carefully selected and balanced combination of additives to provide exceptional thermal and oxidation performance in critical turbine applications. PW200. JT12. 540. please call 1+800-332-6457 for all of your service needs. JT4. BR710. Trent. Information is also available on the World Wide Web: http://www. PT6T. 623 and 632). storage. Tay. GE90. GMA 3007 • General Electric – (D-50 TF 1). ST6. Spey.shell. -524.com/. most APUs • Turbomeca – Astazou. CJ610. -535. and Recommendations • MIL-PRF-23699F Classification STD • DEF STAN 91-101 Grade OX-27 • Allison (RR) – 250 Series. GMA 2100. 535. Arriel. T56. Always check with the manufacturer for the exact recommendation for each application. PT6A. Specifications. If you are a Shell Distributor. CJ805. 526. Gnome. JT9. CT58. Approvals. refer to its Material Safety Data Sheet at http://www. Handling and Safety Information For information on the safe handling. soil. Viper (Series Mk 301. AeroShell® Turbine Oil 500 meets all the requirements of and is qualified under US Military specification MIL-PRF-23699F Class STD and is entirely suitable for most civil and military engines requiring this class of lubricant. PW6000 Protect the Environment Do not discharge into drains. AeroShell® Turbine Oil 500 is approved for use in a wide range of turbine engines as well as the majority of accessories. JT8. Adour. 601. M45H. CT7. or use of this product. CF700. PW100.epc. or water. Performance Features and Benefits • Premium thermal and oxidation performance • Provides high temperature corrosion protection • Excellent load carrying capabilities • P&W Canada .AeroShell® Turbine Oil 500 Synthetic turbine engine oil AeroShell® Turbine Oil 500 is a 5 centiStoke synthetic lubricating oil for gas turbine engines. Makila.aeroshell. RTM322.JT15. All other customers please call 1+800-237-8645 for all of your service needs. AL5512. LTP 101. 8 ºC -% Total Acid Number Change-mg KOH/g Filter Deposits .Typical Physical Characteristics AeroShell® Turbine Oil 500 Property Oil Type Viscosity @ 100 ºC.% Trace Metal Content Sediment – mg/l Ash – mg/l Requirements Synthetic ester 4. cSt Flash Point. 72 hrs @ 204 ºC swell-% Standard Silicone Rubber 96 hrs @ 121 ºC swell-% Thermal Stability/Corrosivity. 39 Aviation .g Sonic shear stability Viscosity Change @ 40 ºC .996 256 <-54 max 0. 90 hrs @ 274 ºC Metal weight change –mg/cm2 Viscosity change .01 2.0 ºC. variation in these characteristics may occur. ºC Total Acidity – Mg KOH/g Evaporation Loss 6. Relative Rating .4 Nil Pass 2.17 25. ºC Pour Point.Hercolube A Bearing Test Rig Type 1½ Conditions Overall deposit demerit rating Viscosity changer @ 37. %m Foaming Swelling of Standard Synthetic Rubber SAE-AMS 3217/1 72 hrs @ 70 ºC swell-% SAE-AMS 3217/4.26 8. cSt @ 40 ºC.69 2.4 23. cSt @ -40.05 These characteristics are typical of current production.0 min 13.9-5.000 max 246 min -54 max 1 max 10.0 max Must pass Typicals Synthetic ester 5.5 hrs @ 204ºC.5 2.6 0.52 Pass 5 to 25 5 to 25 5 to 25 4 max 5 max 6 max Must pass Must pass Must pass 102 min 80 max -5 to +30 2 max 3 max 4 max Must pass 10 max 1 max Within Limits Within Limits Within Limits 0.% Total Acid Number Change – mg KOH/g Corrosion and Oxidation Stability 72 hrs @ 175 ºC 72 hrs @ 204 ºC 72 hrs @ 218 ºC Ryder Gear Test.1 0. While future production will conform to Shell specifications.03 Pass Pass Pass 117 47 19 1. or water. corrosion protection. helicopter transmissions and gearboxes.com/. storage. These carefully selected components result in a product which has excellent load carrying performance. If you are a Shell Distributor.AeroShell® Turbine Oil 555 Synthetic turbine and helicopter transmission fluid AeroShell® Turbine Oil 555 is a 5-centistoke synthetic lubricating oil for gas turbine engines. Joint Service OX-26 Pratt & Whitney – 521C Type II General Electric – D-50 TF 1 Allison – EMS-53 Bell Helicopter Textron – Approved for all Bell turbine engine powered helicopter • Boeing Vertol – Approved for Chinook • McDonnell Douglas Main Applications • • • • • Jet aircraft turbine engines Helicopter transmissions Helicopter turbine engines Helicopter gear boxes Industrial gas turbine engines Handling and Safety Information For information on the safe handling. Aviation 40 . refer to its Material Safety Data Sheet at http://www. please call 1+800-332-6457 for all of your service needs. soil.com/. and excellent thermal-oxidative stability.aeroshell. Performance Features and Benefits • Exceptional thermal stability • Excellent load carrying capabilities • Improved corrosion protection • • • • • U. Advice on applications not covered in this handbook may be obtained from your Shell representative. All other customers please call 1+800-237-8645 for all of your service needs. Information is also available on the World Wide Web: http://www.2497 XAS 2354 Protect the Environment Do not discharge into drains.shell. Approvals.K.epc. Always check with the manufacturer for the exact recommendation for each application. Specifications. or use of this product. This product is blended from high quality “hindered” polyol esters with exceptional thermal stability properties and uses a unique enhanced additive package to improve load carrying and anti-wear performance. and Recommendations • • • • DOD-L-85734A DEF STAN 91-100 DERD. ºC Pour Point.9 ºC. ºC Total Acidity – Mg KOH/g Evaporation Loss 6.6 Pass 0 to 25 0 to 25 14 14 4 max 5 max 6 max Must pass Must pass Must pass 145 min 80. cSt @ -40.Hercolube A Bearing Test Rig Type 1½ Conditions Overall deposit demerit rating Viscosity changer @ 37. 41 Aviation . While future production will conform to Shell specifications. variation in these characteristics may occur. Relative Rating .83 0.0 max Must pass Typicals Synthetic ester 5.% Trace Metal Content Sediment – mg/l Ash – mg/l Requirements Synthetic ester 5.8 ºC.000 260 Below -54 0.5 max 10. cSt Flash Point.0-5.0 ºC. %m Foaming Swelling of Standard Synthetic Rubber SAE-AMS 3217/1 72 hrs @ 70 ºC swell-% SAE-AMS 3217/4.5 hrs @ 204ºC.3 2.4 29.Typical Physical Characteristics AeroShell® Turbine Oil 555 Property Oil Type Viscosity @ 98.0 max -5 to +30 2 max 3 max 4 max Must pass 10 max 1 max -0. cSt @ 37.5 25 min 13.8 ºC -% Total Acid Number Change-mg KOH/g Filter Deposits-g Sonic shear stability Viscosity Change @ 40 ºC .0 11.97 -1/2 2 Pass Pass Pass >145 22 21 0.5 Nil Pass Pass Pass These characteristics are typical of current production. 72 hrs @ 204 ºC swell-% Thermal Stability/Corrosivity 90 hrs @ 274 ºC Metal weight change –mg/cm2 Viscosity change .% Total Acid Number Change-mg KOH/g Corrosion and Oxidation Stability 72 hrs @ 175 ºC 72 hrs @ 204 ºC 72 hrs @ 218 ºC Ryder Gear Test.000 max 246 min -54 max 0. PW200 Series PW300 Series. TM 319. TPE 331. storage. -524. ALF502. If you are a Shell Distributor. CF700. Tay.epc. various models of Astazou and Artouste engines Main Applications • • • • • Jet aircraft turbine engines Helicopter turbine engines Helicopter gear boxes and transmissions Industrial gas turbine engines Constant speed drives Advice on applications not covered in this handbook may be obtained from your Shell representative. JT15D. RB183. LTP 101.com/. soil. 250 Series • BMW/Rolls-Royce – BR710. IAE V2500 • Turbomeca – Arriel. TP 319. RTM 322. or water. PT6T. -535. AS907. LTS 101. Information is also available on the World Wide Web: http://www. It incorporates advanced additive technology and a fine balance of additives to resist the high temperatures generated by turbine engines. Performance Features and Benefits • Keeps engines cleaner compared to engines using Type II fluids • Provides improved load carrying capacity • Prolongs bearing life • Allison (RR) – EMS-53. PW4000 Series.aeroshell. refer to its Material Safety Data Sheet at http://www. CF34. CFM-56 • Pratt & Whitney – 521C Type II. Makila.shell. Approvals. CT58. Always check with the manufacturer for the exact recommendation for each application. JT8D. and Recommendations • • • • MIL-PRF-23699F Classification HTS DERD 2499 OX-27 DEF STAN 91-101 Honeywell – TFE 731. Handling and Safety Information For information on the safe handling. All other customers please call 1+800-237-8645 for all of your service needs. Spey. APUs (majority of models) Protect the Environment Do not discharge into drains. LF507. JT9D. Aviation 42 . BR715 • General Electric – D-50 TF1.AeroShell® Turbine Oil 560 Synthetic turbine engine oil AeroShell® Turbine Oil 560 is a new third generation “low coking” 5 centistoke synthetic lubricating oil designed specifically for gas turbine engines. or use of this product. AS977. Adour. CF6 (all models) CJ610. please call 1+800-332-6457 for all of your service needs. PT6A (some models only) PW100.com/. PW901A APU • Rolls-Royce –RB211-22B. TM 333. GE 90. Specifications. JT3D. This oil is blended from high quality “hindered” esters to produce exceptional thermal stability needed in today’s advanced engines. These carefully selected components result in a product which greatly reduces the deposits caused by high temperature conditions and improves overall engine performance. PW500 Series. 6 0.5 2. Relative Rating .0 ºC. %m Foaming Swelling of Standard Synthetic Rubber SAE-AMS 3217/1 72 hrs @ 70 ºC swell-% SAE-AMS 3217/4.5 hrs @ 204ºC.0 max Must pass Typicals Synthetic ester 5.4 Pass 5 to 25 5 to 25 5 to 25 4 max 5 max 6 max Must pass Must pass Must pass 120 min 80 max -5 to +30 2 max 3 max 4 max Must pass 10 max 1 max 13. ºC Total Acidity – Mg KOH/g Evaporation Loss 6.3 10.5 -3.8 12 7.4 23. cSt @ 40 ºC. 43 Aviation .9 1. ºC Pour Point.8 Pass Pass Pass 126 6 20. While future production will conform to Shell specifications.26 28. cSt @ -40.9 -0.Hercolube A Bearing Test Rig Type 1½ Conditions Overall deposit demerit rating Viscosity changer @ 37.% Trace Metal Content Sediment – mg/l Ash – mg/l Requirements Synthetic ester 4. cSt Flash Point.5 Nil Pass 2.8 ºC -% Total Acid Number Change-mg KOH/g Filter Deposits-g Sonic shear stability Viscosity Change @ 40 ºC .0 min 13. variation in these characteristics may occur.14 2.% Total Acid Number Change-mg KOH/g Corrosion and Oxidation Stability 72 hrs @ 175 ºC 72 hrs @ 204 ºC 72 hrs @ 218 ºC Ryder Gear Test.000 max 246 min -54 max 1 max 10.0 0. 90 hrs @ 274 ºC Metal weight change –mg/cm2 Viscosity change .060 260 <-54 0. 72 hrs @ 204 ºC swell-% Standard Silicone Rubber 96 hrs @ 121 ºC swell-% Thermal Stability/Corrosivity.Typical Physical Characteristics AeroShell® Turbine Oil 560 Property Oil Type Viscosity @ 100 ºC.05 These characteristics are typical of current production.9-5. 5u and for those Russian turbo-prop applications which require the use of mixtures of mineral turbine oil and aircraft piston engine oil. Nimbus.aeroshell. Proteus. and Recommendations • U. If you are a Shell Distributor. AeroShell® Turbine Oil 750 is also approved by the Russian authorities as an analogue to MN-7. Specifications. Artouste. • British • French • Russian --Approved DEF STAN 91.com/.85 Grade MN-7. • NATO Code • Joint Service Designation Aviation 44 . Main Applications AeroShell® Turbine Oil 750 was developed to meet the requirements of DERD 2487 (now DEF STAN 91-98) and to provide a high standard of lubrication in British civil gas turbines. Tyne.com/. storage. Advice on applications not covered in this handbook may be obtained from your Shell representative.5u O-149 (equivalent O -159) OX-38 Protect the Environment Do not discharge into drains.98 (replaces DERD 2487) Equivalent AIR 3517 Analogue to TU 38. Avon (some early models only). Turmo. Approvals. thermal and oxidation stability. or use of this product. please call 1+800-332-6457 for all of your service needs. refer to its Material Safety Data Sheet at http://www.shell. or water. Malika Handling and Safety Information For information on the safe handling. Information is also available on the World Wide Web: http://www. Palouste. soil.epc.AeroShell® Turbine Oil 750 Synthetic mixed ester oil AeroShell® Turbine Oil 750 is a 71⁄2 (cSt) synthetic mixed ester oil containing a thickener and additives which provide excellent load carrying. Refer to the General Notes at the front of this section for further information. Orpheus. Bastan. All other customers please call 1+800-237-8645 for all of your service needs. Equipment Manufacturer’s Approvals AeroShell® Turbine Oil 750 is approved for use in all models of the following engines: • Honeywell Auxiliary Power Units (some models) • Pratt & Whitney Canada PT6 (some models) • Rolls-Royce Dart.1011722.S. Pegasus. Gnome. Arriel. AeroShell® Turbine Oil 750 contains a synthetic ester oil and should not be used in contact with incompatible seal materials and it also affects some paints and plastics. Olympus 200 and 300 • Sikorsky S-61N transmissions • Soloviev D30 engine • Turbomeca Astazou. particularly turbo-prop engines where a good load carrying oil was required for the propeller reduction gearbox. 0 max 7.47 10140 10800 242 Below -54 0.35 min 13000 max -216 min -54 max Report Must pass 10 max 1 max Must pass Must pass Must pass Must pass 2 max Must pass Must pass Must pass Must pass Typical Synthetic ester 0.condition of oil Compatibility and miscibility Homogeneity @ 210 ºC @ –40 ºC % mg/l mg/l ºC ºC mgKOH/g kg/l DEF STAN 91-98 Synthetic ester Report 36.viscosity change @ 40ºC . variation in these characteristics may occur. While future production will conform to Shell specifications. 45 Aviation .03 Passes Less than 10 Less than 1 Passes Passes Passes Passes Less than 2 Passes Passes Passes Passes These characteristics are typical of current production.Typical Physical Characteristics Properties Oil type Density @ 15 ºC Kinematic viscosity cSt @ 40°C @ 100°C @ −40°C @ −40°C after storage @ –54°C for 12 hr Flashpoint Cleveland Open Cup Pourpoint Total Acidity Foaming characteristics Sediment Total ash of sediment Trace element content Elastomer swell tests Corrosivity.947 32 7. metal weight change Gear Machine Rating Shear Stability . storage. refer to its Material Safety Data Sheet at http://www.Shell CYPRINA® Oil 963 Traction motor support bearing lubricant Shell CYPRINA® Oil 963 is a premium product formulated for use in lubricating traction motor suspension bearings on locomotives and plain bearings in railcar journal boxes. low pour point product containing a balanced heavy duty additive combination that will protect new journal bearings during the critical breakin period and minimize friction in heavily loaded bearings. soil. or use of this product.shell. Main Applications • Traction motor suspension bearings • Plain bearings in railcar journal boxes • Locomotive truck center plates Advice on applications not covered in this handbook may be obtained from your Shell representative. °API Viscosity @ 40°C.com/. It is a premium grade. Bearing and Circulating Oil 46 . If you are a Shell Distributor. cSt @ 100°C. This product is formulated for all-year use. or water.6 63. Performance Features and Benefits • • • • • • • High viscosity index Low pour point Excellent lubricity characteristics Good rust protection Water separability High resistance to foaming Good shear stability Specifications. Typical Physical Characteristics Shell CYPRINA® Oil 963 Gravity.5 9. variation in these characteristics may occur. Protect the Environment Do not discharge into drains. °F Test Method D 4052 D 445 D 445 D 2270 D 5949 D 189 29. °F Aniline Point. and Recommendations Shell CYPRINA® Oil 963 meets the requirements of the AAR M-963 specification covering all-year Journal Box Lubricating Oils as well as the requirements for GE D50E14 and EMD 1002 specifications covering suspension bearing oils. high viscosity index. All other customers please call 1+800-237-8645 for all of your service needs. The rust and corrosion protection afforded by the heavy duty additive combination is further enhanced by an additional rust inhibiting additive. please call 1+800-332-6457 for all of your service needs.27 124 -35 219 These characteristics are typical of current production.epc. Approvals. Handling and Safety Information For information on the safe handling. cSt Viscosity Index Pour Point. While future production will conform to Shell specifications. Main Applications • Circulating systems of paper machines • High temperature.2 type oils are required. Handling and Safety Information For information on the safe handling.Shell DELIMA® Oils Multi-functional circulating oils with detergent.epc. highspeed paper machines with centralized lube systems. • Anti-foam characteristics Excellent antifoam and air release properties. soil. • Corrosion protection High level of corrosion protection for all metal surfaces. • Filterability Good filterability is essential for clean systems and low filter cost. FZG: DIN 51354 stage 12 Pass. anti-wear and oxidation inhibiting features Shell DELIMA® Oils are premium quality circulating oils specifically formulated to meet the demanding lubrication requirements of modern. and Recommendations Shell DELIMA® Oil can be used when DIN 51517 Pt. storage. refer to its Material Safety Data Sheet at http://www. Performance Features and Benefits • Oxidation resistant Antioxidant additives provide a good oil service life.shell. please call 1+800-332-6457 for all of your service needs. Advice on applications not covered in this handbook may be obtained from your Shell representative. while allowing rapid water separation in the reservoir.com/. These products contain a carefully selected. If you are a Shell Distributor. • Thermal stability Very low tendency to form deposits or sludge. All other customers please call 1+800-237-8645 for all of your service needs. or water. effective dispersion of contaminants. heavy-duty service such as in dryer roll bearings of kraft and board machines • Reduction gears and gear head motors • Hand and ring-oiled bearings of calender stacks • Suction box pumps and vacuum and white water pumps • Dryer felt rolls • Controlled crown roll systems Protect the Environment Do not discharge into drains. Seal and paint compatibility Shell DELIMA® Oils are compatible with seal materials and paints specified for use with mineral oils. barium-free detergent. • Water separation Very good demulsibility. or use of this product. 47 Bearing and Circulating Oil . anti-wear and oxidation resistant additive system that provides good machine cleanliness. • Anti-wear performance Effectively prevents wear in the lubricated parts of the paper machine. Approvals. Specifications. 1800 rpm. 40 kgf Test Method D 1298 D 445 D 445 D 2270 D 92 D 97 D 2272 D 665B D 130 D 1401 D 2711 ISO Viscosity Grade 150 27.46 These characteristics are typical of current production.Typical Physical Characteristics Shell DELIMA® Oils Gravity. minutes Rust Test.46 0. °F RBOT. Bearing and Circulating Oil 48 .2 91 252 (485) -9 (15) 150 Pass 1b 15 40 220 26.4 92 254 (490) -9 (15) 150 Pass 1b 15 40 320 26. variation in these characteristics may occur. While future production will conform to Shell specifications.4 320 23. ml Four-Ball Wear. 54°C. °API Viscosity: @ 40°C.7 220 18. mm 1 hr. cSt @ 100°C. °F Pour Point.46 0.2 150 14. SSW Copper Corrosion. 48 hrs @ 250°F Minutes to 40/40/0 ml Wheeling Steel Demulsibility Free Water. cSt Viscosity Index Flash Point.4 92 257 (495) -9 (15) 150 Pass 1b 15 40 D 2266 0. COC. and Recommendations Shell DELIMA® Oils S can be used when DIN 51517 Pt.2 98 0.895 480 10 These characteristics are typical of current production. • Enclosed gears not requiring full EP performance.shell. • Water separation Very good demulsibility. Zinc-free additive technology. please call 1+800-332-6457 for all of your service needs. Handling and Safety Information For information on the safe handling. Main Applications • Lubrication of bearings in the drying section of paper machines. • Thermal stability Very low tendency to form deposits or sludge. or use of this product.897 410 0 320 320 24. 49 Bearing and Circulating Oil . • Filterability Good filterability is essential for clean systems and low filter cost.2 96 0. All other customers please call 1+800-237-8645 for all of your service needs.2 type oils are required. Advice on applications not covered in this handbook may be obtained from your Shell representative.8 98 0. Protect the Environment Do not discharge into drains. FZG: DIN 51354 stage 12 Pass. • Hydraulic and lubrication systems in deflectioncompensating rolls. • Anti-wear performance Effectively prevents wear in the lubricated parts of the paper machine. • Anti-foam characteristics Excellent anti-foam and air release properties. zinc free circulating oil Shell DELIMA® Oils S are premium quality mineral oils for use in lubrication systems in modern paper machines. • Corrosion protection High level of corrosion protection for all metal surfaces.890 410 -10 220 220 19. or water. Typical Physical Characteristics Shell DELIMA® Oils S Kinematic Viscosity Viscosity Index Specific Gravity Flash Point (COC) Pour Point @ 15 ºC ºF ºF @ 40 ºC @ 100 ºC cSt cSt 150 150 14. variation in these characteristics may occur.epc. Specifications. Compatibility and Miscibility Shell DELIMA® Oils S are compatible with seal materials and paints specified for use with mineral oils. Performance Features and Benefits • Oxidation resistant Antioxidant additives provide good oil service life.com/. Approvals. refer to its Material Safety Data Sheet at http://www. storage. If you are a Shell Distributor.Shell DELIMA® Oils S Highly sophisticated mineral oil based. soil. While future production will conform to Shell specifications. Bearing and Circulating Oil 50 . solvent refined mineral oils blended with zinc free anti-wear and other additives to provide extended performance in circulatory systems or certain hydraulic systems. This includes Nitrile and Butyl rubbers. where minimal swell and hardening are required in service. hydraulic and bearing oil Shell MORLINA® Oils HS are high viscosity-index. • Corrosion protection Carefully selected additives enhance the oil’s natural corrosion protective properties. or water. While future production will conform to Shell specifications. storage. • Low pour point The low pour point of the lighter oils in the MORLINA® range may be used to advantage in certain low temperature industrial applications. Performance Features and Benefits • Excellent oxidation resistance The high resistance to oxidation.. or use of this product. Neoprene. • Good anti wear performance The selected additives provide efficient antiwear performance without reacting to the softer metals used in the manufacture of certain pumps. such as copper. prolongs oil life. If you are a Shell Distributor.865 205 -30 Density Flash Point (COC) Pour Point These characteristics are typical of current production. water and metal catalysts.2 0. Handling and Safety Information For information on the safe handling.9 2 0. Viton etc. • Air release and anti-foam properties Careful use of additives ensure quick air release without excessive foaming. caused by heat in the presence of air. • Some industrial hydraulic transmission and control systems containing steel-on-bronze and silver lubrication surfaces Advice on applications not covered in this handbook may be obtained from your Shell representative.881 150 -33 22 22 4. variation in these characteristics may occur. soil. Main Applications • Machine circulation systems • Oil lubricated plain and rolling element bearings • High speed spindles (ISO grades 5 and 10 only) • Certain low loaded enclosed gears Protect the Environment Do not discharge into drains.com/.shell. Compatibility and Miscibility Seal Compatibility Shell MORLINA® Oils HS are compatible with all normal mineral oil seal materials. such as steel-on-bronze and silver plate.806 84 <-45 10 10 0. All other customers please call 1+800-237-8645 for all of your service needs. please call 1+800-332-6457 for all of your service needs.Shell MORLINA® Oils HS Advanced spindle.epc. refer to its Material Safety Data Sheet at http://www. Typical Physical Characteristics Shell MORLINA® Oils HS Kinematic Viscosity @ 20°C @ 40°C @ 100°C @ 15°C cSt cSt cSt kg/L °C °C 2 2. Shell MORLINA® Oils SD Premium quality bearing and circulating oils specifically developed to have superior demulsification Shell MORLINA® Oils SD are premium quality rust and oxidation inhibited lubricating oils providing excellent lubrication in ‘MORGOIL®’ bearing and steel mill circulating systems. They are designed to have appropriate viscosity/temperature characteristics, low foaming tendencies and excellent water separation properties. In addition, they protect equipment against corrosion and oil oxidation promoting long service life. Performance Features and Benefits • Water contamination is the norm in steel mill bearing and circulating applications, causing corrosion and inadequate lubrication. Poor demulsibility can also lead to the formation of emulsions which reduce filtration effectiveness, restrict circulation and promote bacterial growth. • Shell MORLINA® Oils SD have outstanding demulsibility. Water is rapidly shed from the oil. The free water can then be easily drained or centrifuged from the lubrication system protecting the installation against corrosion, premature wear and failure. • Shell MORLINA® Oils SD are especially useful in smaller newer systems where excellent demulse is critical for effective operation. It is helpful in some neglected systems where the normal maintenance regimes have been relaxed. • Shell MORLINA® Oils SD help to reduce new product purchases, component replacement as well as helping to reduce maintenance costs, parts and labor. • High operating temperatures and extended oil drain intervals demand superior oxidation properties of the oil. Shell MORLINA® Oils SD have excellent thermal and oxidative stability which reduce the formation of sludge and other harmful oxidation products. The result is extended oil life, less maintenance and less downtime. • Shell MORLINA® Oils SD exhibit excellent surface properties with rapid air release and a high resistance to foaming. This reduces problems associated with pump cavitation, premature oil oxidation and excessive wear. • Poor corrosion performance in circulating oils leads to reduced levels of oil cleanliness which promote abrasive wear, consequent failure of components (e.g. damaged bearings and blocked control valves etc), sludge formation, accelerated oil oxidation and increased foaming. Shell MORLINA® Oils SD prevent the formation of rust. It guards against the onset of corrosion ensuring protection for equipment during operation and shut-downs hence minimizing maintenance. Main Applications • ‘MORGOIL®’ type bearing systems in steel mills • Circulating oil systems where water separation is a key issue • Plain and rolling element bearings • Enclosed spur, helical, bevel and worm gearboxes where the use of a non-EP rust and oxidation inhibited oil is approved by the equipment manufacturer Advice on applications not covered in this handbook may be obtained from your Shell representative. 51 Bearing and Circulating Oil Specifications, Approvals, and Recommendation Shell MORLINA® Oils SD are approved by the following OEM’s: • Morgan ‘MORGOIL®’; Advanced Lubricant (Super Demulsibility) Specification Revision 2.3; 26th March 2004 • Morgan ‘MORGOIL®’ Lubricant Specification Revision 1.1; 27th January 2005 • Danieli Wean United; Super Demulsifiable Oil Specification 6.124249.F • Cincinnati Machine P-57 (150) • ASLE H-700 (150) • ANSI/AGMA 9005-D94 R&O ‘MORGOIL®’ is a registered trade mark of the Morgan Co Handling and Safety Information For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Protect the Environment Do not discharge into drains, soil, or water. Typical Physical Characteristics Shell MORLINA® Oils SD Gravity, °API Viscosity: @ 40 °C, @ 100 °C, @ 100 °F, @ 210 °F, cSt cSt SUS SUS 100 30.5 100 11.4 464 64.2 95 2.0 °C °C mg KOH/g -12 230 0.05 1b Pass 10 36 150 28.0 150 14.1 699 74.4 95 3.0 -9 240 0.05 1b Pass 10 36 220 26.7 320 26.1 460 25.0 680 24.1 220 320 460 680 18.1 23.1 29.1 36.4 1019 1483 2123 3150 90.5 112 138 165 95 4.0 -9 250 0.05 1b Pass 10 33 95 4.0 -6 255 0.05 1b Pass 20 32 95 5.0 -6 290 0.05 1b Pass 30 26 87 5.0 -6 300 0.05 1b Pass 30 23 Viscosity Index Color Pour Point, Flash Point, (COC) Acid Number, Cu Corrosion, 3 hrs @ 100°C Rust Control, synthetic sea water Water Demulsibility: (a) Demulsibility @ 82°C, minutes (b) Demulsibility @ 52°C mL of free water before centrifuging Foam Test, Sequence II mL foam at 0/10 minutes Oxidation Control Tests: (a) Turbine Oil Stability Test, hrs (b) RBOT, minutes ANSI/AGMA Lubricant No. 9005-D94 30/0 20/0 0/0 10/0 0/0 0/0 6000+ 2250+ 1500+ 1200+ 1100+ 700+ 800+ 600+ 500+ 400+ 350+ 200+ 3 4 5 6 7 8 These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. Bearing and Circulating Oil 52 Shell MORLINA® Oils T Circulating and bearing oils for no-twist rod mill systems Shell MORLINA® Oils T are premium quality, solvent refined, paraffinic lubricating oils specially developed for the no-twist mill systems. Meets the requirements of Morgan specification. Performance Features and Benefits • Protects effectively against gear wear by using a zinc free additive system • Very good water separation properties • Good resistance to foaming • Minimal Emulsion Formation • High resistant against oxidation • Effective protection against rust and corrosion • Can be filtered using fine filters Specifications, Approvals, and Recommendations Meets the requirements of • Morgan Specification for circulating oils for no-twist rolling mill oil systems • Danieli approved • CL according to DIN 51517-2 Compatibility and Miscibility Shell MORLINA® Oils T are compatible with all seal materials and paints normally specified for use with mineral oils. Main Applications • No-twist rolling mill systems Lubrication of no-twist finishing mills requires a versatile lubricant. This is partly due to the need for the same lubricant (normally ISO 100) to protect the highly loaded bearings working at high speeds and to work satisfactorily even when contaminated with cooling water and iron oxides coming from the mill. Advice on applications not covered in this handbook may be obtained from your Shell representative. Handling and Safety Information For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Protect the Environment Do not discharge into drains, soil, or water. Typical Physical Characteristics Shell MORLINA® Oils T Kinematic Viscosity Specific Gravity Viscosity Index Flash Point (COC) Pour Point °C °C @ 40 ºC @ 100 ºC @ 15°C cSt cSt 100 100 11.1 0.880 96 >240 -15 220 220 18.8 0.890 95 >240 -12 320 320 24.2 0.895 96 >250 -12 460 460 30 0.905 94 >250 -12 These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. 53 Bearing and Circulating Oil Shell OMALA® Oils RL Synthetic bearing and circulation oil Shell OMALA® Oils RL are high performance synthetic bearing and circulation lubricant based on synthesized hydrocarbon fluids. They offer outstanding lubrication performance under severe operating conditions, including improved energy efficiency and long service life. Performance Features and Benefits • Excellent anti-wear performance providing long component life Provides high levels of wear protection for rolling element bearings and moderately loaded gearboxes, providing benefits over mineral oilbased products in terms of gear and bearing component life. • Excellent oxidation and thermal stability extending lubricant life Resists the formation of harmful products of oxidation at high operating temperatures, improving system cleanliness and therefore reliability of the equipment. • Longer service intervals Extended component and lubricant life offers the opportunity to extend service intervals and to reduce maintenance and disposal costs. • Superior lubricant performance improving gear efficiency Offers improved low temperature performance and reduced change in viscosity with increase in temperature in comparison to mineral oilbased products. This provides better lubrication at low start-up temperatures and the opportunity for energy savings by optimizing the viscosity for normal operating conditions. • Outstanding rust and corrosion protection of all metal surfaces • Rapid water shedding and air release performance Main Applications • Moderately loaded enclosed industrial reduction gearboxes operating under arduous conditions, such as very low or elevated temperatures and wide temperature variations • Particularly recommended for certain ‘lubricated-for-life’ systems • Plain and rolling element bearings • Oil circulation systems Advice on applications not covered in this handbook may be obtained from your Shell representative. Specifications, Approvals, and Recommendations Meets the ISO 12925-1 Type CKS specification. Compatibility & Miscibility Shell OMALA® Oils RL is compatible with all seal materials and paints normally specified for use with mineral oils. Handling and Safety Information For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Protect the Environment Do not discharge into drains, soil, or water. Bearing and Circulating Oil 54 Typical Physical Characteristics Shell OMALA® Oils RL Kinematic Viscosity Viscosity Index Flash Point (COC) Pour Point Specific Gravity FZG @ 15 ºC failure load stage ºC ºC @ 40 ºC @ 100 ºC cSt cSt 68 68 7.70 130 254 -54 >12 150 150 19.8 149 236 -54 >12 220 220 25.9 149 240 -48 >12 320 320 33.8 148 270 -45 >12 460 460 45.5 155 274 -42 >12 680 680 61.9 160 286 -39 >12 0.857 0.848 0.853 0.854 0.855 0.857 These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. 55 Bearing and Circulating Oil Shell VSI Circulating Oil Hydraulic and lubricating oil for rust protection in vapor spaces Shell developed VSI (Vapor Space Inhibiting) Circulating Oil with an anti-rust compound which is oil soluble and volatile. This corrosion inhibitor fills the vapor space above the oil level to form a rust preventive barrier on exposed metal surfaces and helps combat vapor space rusting. Moisture in enclosed air spaces over circulating oils is very likely to cause rusting when it condenses on the cool walls of gear cases or reservoirs. Further, this condensed moisture is constantly replenished as the system “breathes” through vents and other openings. Performance Features and Benefits • Excellent demulsibilty • Excellent corrosion protection • The equipment should be clean before installing Shell VSI Circulating Oil. Contamination may promote rusting. • Freshly cleaned surfaces should be immediately coated with Shell VSI Circulating Oil, if possible, to afford protection until rust inhibiting vapors can form. • Shell VSI Circulating Oil is designed primarily for protection of ferrous metals. It is noncorrosive to most non-ferrous metals including brass, copper, bronze, zinc, babbitt, aluminum and magnesium. However, contact with lead and lead alloys should be avoided unless the alloys have been tested for suitability under actual operating conditions. • For maximum effectiveness, the maximum distance from the oil to the surfaces requiring protection should be kept reasonably short. Experience indicates that with 80°F oil the distance should be no more than about six feet. Where temperatures are lower, the maximum distance should be less, and at temperatures over 80°F it may be somewhat greater. • Because of the significant effect that temperature and ventilation have on depleting the rustinhibiting additive, and because of differences in make-up rates, it is difficult to predict oil service life. However, experience has indicated that while the oil change interval is shorter than that for premium quality turbine oils, it is sufficiently long to fit in with plant preventive maintenance schedules. Main Applications • Hydraulic, turbine, and general lubricating applications • Enclosed lubricating oil systems where rusting is likely to occur • Anti-friction bearings and gears, reservoirs, system housings, piping and similar system components • Machine tools that may be idle for weekends or longer Advice on applications not covered in this handbook may be obtained from your Shell representative. Recommended Practices for Using Shell VSI Circulating Oil • High temperature will accelerate inhibitor release while low temperature will retard it. An initial temperature of 80° to 100°F will assist in early distribution of the VSI agent. In operating systems recommended bulk oil temperatures are 80° to 150°F. Temperatures over 200°F should be avoided because of the excessive rust inhibiting vapor loss. • A tightly closed system is best, and no attempt should be made to protect a completely open system. Most oil circulating systems and reservoirs afford a relatively closed system to keep the oil free of contamination. Any reduction in system ventilation will help improve the corrosion inhibiting action. Bearing and Circulating Oil 56 Handling and Safety Information For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Protect the Environment Do not discharge into drains, soil, or water. Typical Physical Characteristics Shell VSI Circulating Oil Property Gravity, °API @ 60°F Flash Point, COC, °F Viscosity: @ 40°C, cSt @ 100°C, cSt Viscosity Index Pour Point, °C, (°F) Copper Corrosion Acid Number, mg KOH/g Rust Test, Synthetic Sea Water D 1298 D 92 D 445 D 445 D 2270 D 97 D 130 D 974 D 665B Test Method ISO Viscosity Grade 32 31 395 31.1 5.2 100 -10 (14) 1b 0.45 No Rust These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. 57 Bearing and Circulating Oil Shell CASSIDA® Fluid CR Compressor lubricants for food manufacturing machinery Shell CASSIDA® Fluid CR 46 and 100 are high performance fluids specially developed for use in rotary screw and vane air compressors used in the food and beverage processing and packaging industry. They are based on a careful blend of synthetic fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. Performance Features and Benefits • Base fluids have an ability to provide superior lubrication under the majority of operating conditions • Very good anti-wear performance resulting in greater plant utilization. • Shell CASSIDA® Fluids CR have inherently good water shedding properties and resistance to foaming • Excellent high temperature performance resists the formation of harmful products of oxidation at elevated temperatures, resulting in long oil life • Neutral odor and taste • High viscosity index • Good protection against corrosion of all metal working surfaces • Good low temperature properties down to -40°C These products have demonstrated similar performance to conventional compressor lubricants in rotary air compressors (Hydrovane type) operating at normal temperatures, e.g. up to 100°C. It is strongly recommended that a used oil and/or equipment condition monitoring service be employed for extended periods of operation in excess of the pump manufacturers’ recommended oil change intervals. Seal and Paint Compatibility Compatible with the elastomers, gaskets, seals and paints normally used in food machinery lubrication systems. Additional Information Synthetic Lubricant • Does not contain any natural products derived from animals, nuts or genetically modified organisms (GMO). • Suitable for use where vegetarian and ‘nut-free’ food is prepared. • Biostatic; does not promote the growth of bacteria or fungal organisms. Specifications and Certificates • • • • • NSF H1 NSF ISO 21469 Kosher Halal DIN 51506 VBL, VCL, VDL Specifications, Approvals, and Recommendations This is an ongoing process, please contact your local Shell company for any updates. • Extensive field experience with Shell CASSIDA® Fluid CR for: - Atlas Copco - Grassair - Compair - Ingersoll Rand - Kaeser/HPC • FAG recommendation Main Applications • Screw and vane compressors • Plain and anti-friction bearings • General purpose lubrication including light duty gearboxes Advice on applications not covered in this handbook may be obtained from your Shell representative. Compressor Oil 58 “Incidental Food contact” Registered by NSF (Class H1) and meets the USDA H1 guidelines (1998) for lubricants for use where there is a potential for incidental food contact. Certified by NSF for ISO 21469, safety of machinery, lubricants with incidental product contact, hygiene requirements. Made only from substances permitted under the US FDA Title 21 CFR 178.3570, 178.3620 and/or those generally regarded as safe (US 21 CFR 182) for use in food grade lubricants. To comply with the requirements of US 21 CFR 178.3570, contact with food should be avoided where possible. In the case of incidental food contact, the concentration of this product in the food must not exceed 10 parts per million (10mg/kg of foodstuff). In locations and/or applications where local legislation does not specify maximum concentration limits, Shell recommends that this same 10 ppm limit be observed, as up to this concentration Shell CASSIDA® Fluid CR will not impart undesirable taste, odor or color to food, nor will cause adverse health effects. Consistent with good manufacturing practice, use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected. Storage Requirements All food grade lubricants, such as Shell CASSIDA® Fluid CR, should be stored separately, out of direct sunlight or other heat sources, from other lubricants, chemical substances and foodstuffs. Provided that the product has been stored under these conditions we recommend that the product be used within 5 years from the date of manufacture. Consult your local Shell Company for details. Accept for use new Shell CASSIDA® Fluid CR only if the manufacturer’s seal is intact. Before opening the pack ensure the area around the closure is clean. It is recommended that it be cleaned with Shell CASSIDA® Fluid PL and/or potable water and then dried with a clean cloth before opening. Record the date the seal was broken. To prevent product contamination, always close the package after use. Upon opening a pack, the product must be used within 2 years (or within 5 years of date of manufacture, whichever is the sooner). Handling and Safety Information For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Oil condition during use It is recommended that the condition of the oil and the equipment be regularly checked to ensure safe operation. Protect the Environment Do not discharge into drains, soil, or water. Typical Physical Characteristics Shell CASSIDA® Fluid CR Property Color Density @ 15°C Flashpoint Pourpoint Kinematic Viscosity @ 40 °C @ 100 °C Viscosity index Demulsibility @ 54 °C kg/m3 °C °C cSt cSt min. Test method Pale yellow ISO 12185 ISO 2592 ISO 3016 ISO 3104 ISO 3104 ISO 2909 DIN 6614 838 252 -57 46 7.88 142 15 846 258 -54 10046 14.6 151 20 (82 ºC) 46 100 These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. 59 Compressor Oil Shell CLAVUS® Oils Refrigerator Compressor Lubricant Shell CLAVUS® Oils are high quality, hydrotreated, naphthenic mineral oils without additives. Specific selection of the base oil gives a range of products specially suited for the efficient lubrication of refrigerator compressors. Performance Features and Benefits • Very good stability The specific selection of the base oils provides very good chemical stability in contact with ammonia as refrigerant, very good oxidative stability and in good thermal stability. • Good cleanliness The build up of sludge and deposits is clearly reduced. • Good lubricity Good lubrication properties and good low temperature fluidity. • General lubrication Apart from the application in refrigerators Shell CLAVUS® Oils can also be used for general lubrication at low temperatures. Advice on applications not covered in this handbook may be obtained from your Shell representative. Specifications, Approvals, and Recommendations Shell CLAVUS® Oils meet the requirements of DIN 51503 KAA, KC and KE. Main Applications • Refrigerator compressors Shell CLAVUS® Oils are designed for the lubrication of compressors with ammonia (R717) as refrigerant. It can also be used when hydrocarbon (e.g. R600a) are the refrigerant. It may be used with halogenated hydrocarbon (R12, R22). For all refrigeration and air-conditioning applications: domestic, commercial and industrial systems with high, moderate or low evaporation temperatures. Handling and Safety Information For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Protect the Environment Do not discharge into drains, soil, or water. Typical Physical Characteristics Shell CLAVUS® Oils Kinematic viscosity @ 40 °C @ 100 °C Density @ 60 °F Flash Point (COC) Pour Point Fluidity in U-tube Neutralization number Saponification number ASTM D445 cSt cSt (lbs/gal) °C (°F) °C (°F) °C (°F) mg KOH/g mg KOH/g ASTM D 4052 D 92 D 598 DIN 51568 D 664 D 94 68 7 0.902 (7.53) 210 (410) -30 (-22) -21 (-6) <0.04 <0.08 These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. Compressor Oil 60 or use of this product. R22 or R134a. rotary screw compressors used in ammonia (R717) refrigeration systems. where it offers excellent performance. Advice on applications not covered in this handbook may be obtained from your Shell representative. soil. Main Applications • Rotary screw compressors Shell CLAVUS® Oil S is recommended for use in Protect the Environment Do not discharge into drains. It is completely miscible with mineral oil. refer to its Material Safety Data Sheet at http://www. • Reduced oil carryover Shell CLAVUS® Oil S has been specially optimized to reduce “light end” oil carryover. • Excellent cleanliness Provides excellent control of deposit and sludge formation. If you are a Shell Distributor. 61 Compressor Oil .862 (7. Oil drain intervals can be extended compared to conventional mineral oil based refrigerator oils. Handling and Safety Information For information on the safe handling. While future production will conform to Shell specifications. Shell CLAVUS® Oil S is not recommended for use with CFC or HFC refrigerants such as R12. variation in these characteristics may occur. Evaporator and system efficiency are also maintained by restriction of oil carryover and by minimizing oil coating of internal evaporator surfaces. • Reciprocating compressors Shell CLAVUS® Oil S is also suitable for use in reciprocating compressors used in ammonia refrigeration systems.shell. All other customers please call 1+800-237-8645 for all of your service needs.epc. storage. please call 1+800-332-6457 for all of your service needs. minimizing oil thickening in the compressor. Performance Features and Benefits • Excellent stability Shell CLAVUS® Oil S has excellent high temperature and oxidation stability in comparison with conventional mineral oil based refrigerator oils. even under high compressor discharge temperatures or down to evaporation temperatures of -30°C.Shell CLAVUS® Oil S Refrigerator Compressor Lubricant Shell CLAVUS® Oil S has been specially developed for use in rotary screw compressors used in ammonia refrigeration systems. It is formulated from specially refined paraffinic base oils in combination with additives selected to minimize system deposits and provide long service life. Typical Physical Characteristics Shell CLAVUS® Oil S Kinematic Viscosity @ 40 ºC @ 40 ºC Viscosity Index Flash Point COC Pour Point Specific Gravity @ 60 °C D 445 cSt cSt °C (°F) °C (°F) (lbs/gal) D 2270 D 92 D 5949 D 4052 68 9 115 232 (450) -39 (-38) 0. • Excellent compatibility Shell CLAVUS® Oil S is compatible with all commonly used sealing materials. providing long service life even where high compressor discharge temperatures are found. or water.com/.19) 68 These characteristics are typical of current production. • Extended service intervals The extreme low tendency for deposit build-up ensures continued high compressor performance over long periods. in common with other ester-based lubricants. is not compatible with all seal materials. In discharge air-lines. bearings. Handling and Safety Information For information on the safe handling. and Recommendations DIN 51506 VDL ISO/DP 6521-L-DAB . • Breathing air compressors Shell CORENA® Oil AP may be used in breathing air compressors provided subsidiary clean-up apparatus is used to ensure that the air produced is fit for breathing. intermittent or continuous operation. • Excellent water separation properties Separates readily from water preventing accelerated corrosion and facilitating separation from condensate. or water. Approvals. screws.severe duty EN 12021 Compatibility and Miscibility Seal Compatibility Shell CORENA® Oil AP. Shell CORENA® Oil AP helps to minimize the likelihood of this danger. and some older compressors may need to have the seals changed before they can be run on the new grades. • Excellent rusting and wear protection Effectively protects all metal surfaces from corrosion. Protect the Environment Do not discharge into drains. All other customers please call 1+800-237-8645 for all of your service needs. Advice on applications not covered in this handbook may be obtained from your Shell representative. Shell CORENA® Oil AP is designed to provide safe. to be extended to 2000.g. If you are a Shell Distributor. Such deposits can cause serious damage. coupled with heat from recently compressed air. typically between 250 and 1000 hours of operation using conventional mineral oils. from wear and prolongs the service intervals.medium duty ISO 6743-3:2003 DAB . Protects all sensitive machinery parts. Performance Features and Benefits • Outstanding performance in all operating conditions Developed specifically for heavy duty reciprocating air compressors. refer to its Material Safety Data Sheet at http://www. gears. dispersed in carbonaceous deposits. in particular up to and above air discharge temperatures of 220°C. the combination of rust particles. lower compressor efficiency and increase maintenance costs. It incorporates the latest additive technology to provide high performance. 62 . It enables the normal valve maintenance period. with continuous high delivery pressures. or use of this product. can cause an exothermic reaction leading to the possibility of fires and explosion. Specification.epc. This includes reciprocating air compressors subjected to overloading. reliable and effective lubrication for extended service periods where mineral compressor lubricants are unsatisfactory. please call 1+800-332-6457 for all of your service needs.com/.Shell CORENA® Oil AP Advanced synthetic lubricant for reciprocating air compressors Shell CORENA® Oil AP is an advanced reciprocating air compressor lubricant and is based on specially selected synthetic ester fluids. storage. soil. e.shell. • Excellent oxidation resistance Resistant to the formation of carbon deposits and lacquer on valves and piston crowns at high working temperatures and pressures. Compressor Oil Main Applications • Reciprocating air compressors All industrial reciprocating air compressors. or even 4000 hours. • Maximum safety for air lines Low deposit formation has a very important safety-related benefit. 02 Pass la 10 These characteristics are typical of current production.988 500 -38 <0. although dilution with mineral lubricants will markedly reduce its performance.02 Pass 1b 25 150 150 13.Compatibility Guide Acceptable Majority Acceptable Not Recommended ® High nitrile content (SE85) Medium nitrile content (SE70) Low nitrile content >36% acrylonitrile 30 .982 500 -38 <0.36% acrylonitrile <30% acrylonitrile Shell CORENA Oil AP is miscible with mineral oils. While future production will conform to Shell specifications. variation in these characteristics may occur. 63 Compressor Oil .2 0.8 0.5 0.990 250 -51 <0. Typical Physical Characteristics Shell CORENA® Oil AP Kinematic Viscosity Density Flash Point (COC) Pour Point Sulfated Ash Rust Prevention Properties (steel) Copper Corrosion Water Separability @ 54°C @ 82°C min min @ 40°C @ 100°C @ 15°C cSt cSt kg/L °F °F %m 68 68 8.02 Pass 1b 30 100 100 10. or water.Shell CORENA® Oil AS Advanced synthetic compressor lubricant Shell CORENA® Oil AS is an advanced air compressor lubricant. Seal compatibility Shell CORENA® Oil AS is compatible with all sealing materials commonly used in air compressors. and Recommendations ISO 6743-3A-DAJ Shell CORENA® Oil AS 68 fulfills the requirements of ABB VTR 184. • Very good rusting and wear protection Effectively protects all metal surfaces from corrosion. although dilution with mineral lubricants will markedly reduce its performance. please call 1+800-332-6457 for all of your service needs. soil.shell.g. .epc. when the oil temperature cannot be reduced to normal levels. capable of giving high performance in oil-flooded air compressors of screw or vane design. screws. gears. Main Applications • Rotary sliding vane and screw air compressors Oil flooded single and two-stage compressors.com/. refer to its Material Safety Data Sheet at http://www. • ABB Turbochargers Recommended for use in ABB turbochargers fitted to low and medium speed diesel engines used in marine and power generation applications. Handling and Safety Information For information on the safe handling. This helps to separate oil from air and water in two-stage compressor intercoolers. If you are a Shell Distributor. • Equipment running under arduous conditions May also be used where exceptionally high ambient temperatures are found. in particular those operating with higher output pressures of up to 20 bar and with air discharge temperatures higher than 100°C (including intermittent operation under these conditions). • Extended oil drain intervals Oil drain intervals can be extended up to 8000 hours. Protects all sensitive machinery parts. Compatibility and Miscibility Miscibility Shell CORENA® Oil AS is fully miscible with mineral oils. from wear and prolongs the service intervals. Advice on applications not covered in this handbook may be obtained from your Shell representative. All other customers please call 1+800-237-8645 for all of your service needs.714 ‘Special low friction synthetic oil’ with a maximum oil change interval of 5000 hours (HZTL 90617. List 3). bearings. storage. e. This provides low starting viscosity together with higher viscosity at operating temperature. Approvals. Shell CORENA® Oil AS provides long oil life and effective lubrication in machines working in extremes of temperature and working conditions. Care must be taken to ensure that Shell CORENA® Oil AS is not mixed with other synthetic fluids. Performance Features and Benefits • Excellent resistance to oxidation Resists the formation of carbon deposits and the formation of sludge in all moving parts of sliding vane and screw compressors to ensure maximum output of the machine throughout the service interval. or use of this product. • Very good surface properties Resulting in a low foaming tendency and very good water shedding properties. oil/water separators and drier units. Based on selected synthetic base fluids. Compressor Oil 64 Protect the Environment Do not discharge into drains. Specifications. • High viscosity index Reduced viscosity change with change in operating temperature in comparison to conventional mineral oil-based products. • Excellent low volatility characteristics Low volatility giving low oil consumption and reduced top-up rates. While future production will conform to Shell specifications.3 0. 65 Compressor Oil .2 0.854 455 -27 145 pass 15 11 68 68 11.859 464 -27 148 pass 15 12 These characteristics are typical of current production.851 446 -27 145 pass 10 11 46 46 8 0. variation in these characteristics may occur.Typical Physical Characteristics Shell CORENA® Oil AS Kinematic Viscosity Density Flash Point (COC) Pour Point Viscosity Index (VI) Rust Prevention Properties Water Separability FZG Test min failure load stage @ 40 °C @ 100 °C @ 15 °C cSt cSt kg/L °F °F 32 32 6. dispersed in carbonaceous deposits. It is based on a blend of specially selected base oils to provide a level of performance approaching that of synthetic oils. Compressors can be kept in service for much longer periods. bearings. Advice on applications not covered in this handbook may be obtained from your Shell representative. Handling and Safety Information For information on the safe handling. If used for lubricating breathing air equipment. Specifications. applicable laws. caused by the by-products of corrosion. • Very good water separation properties Shell CORENA® Oil P separates readily from water allowing excess water to be drained from the oil circulation system. Approvals. Protect the Environment Do not discharge into drains.” Note: Follow equipment manufacturers’s specification to determine if use is appropriate in breathing air equipment. refer to its Material Safety Data Sheet at http://www. soil. • Breathing air compressors Shell CORENA® Oil P may be used in breathing air compressors provided subsidiary clean-up apparatus is used to ensure that the air produced is fit for breathing. lower compressor efficiency and increase maintenance costs. can cause an exothermic reaction leading to the possibility of fires and explosion. regulations. • Very good rusting and wear protection Effectively protects all metal surfaces from corrosion. • Very good air release and anti-foam properties The careful choice of additives ensures rapid air release without excessive foaming. coupled with heat from recently compressed air. • Very good oxidation resistance Resistant to the formation of carbon deposits and lacquer on valves and piston crowns. Shell CORENA® Oil P 150 is approved for use in Bauer breathing air compressors and is included in the “Bauer reference oil list for breathing air compressor lubricants. operating at a consistently high level of efficiency. from wear and prolongs the service intervals. Main Applications • Reciprocating air compressors Industrial reciprocating air compressors operating with air discharge temperatures of up to 220°C. and equipment cleaning practices to ensure that the breathing air product is fit for breathing in. please call 1+800-332-6457 for all of your service needs. housings.epc. valves. or water. This also helps to separate oil from condensate in oil/water separators and drier units. or use of this product. thus preventing accelerated corrosion and a reduction in lubrication efficiency. Such deposits can cause serious damage. Protects all sensitive machinery parts. such as ferric oxides and hydroxides.com/. • Safe air lines In discharge air-lines.shell. good handling use. Compressor Oil 66 . Shell CORENA® Oil P helps to minimize the likelihood of this danger arising. All other customers please call 1+800-237-8645 for all of your service needs. the combination of rust particles. at high working temperatures and pressures. If you are a Shell Distributor. follow equipment manufacturer’s recommendations. Performance Features and Benefits • Prolonged service intervals Allows the interval between valve and piston maintenance to be extended. and Recommendations DIN 51506 VDL ISO 6743-3:2003 DAA Normal Duty Compatibility and Miscibility Seal compatibility Shell CORENA® Oil P is compatible with all sealing materials commonly used in air compressors.g. e.Shell CORENA® Oil P High performance lubricant for reciprocating air compressors Shell CORENA® Oil P is a premium quality reciprocating air compressor lubricant. storage. 3 160 Pass 20 150 155 12.06 2 0.06 1.1 0.8 0.899 464 -27 0.902 464 -20 0.Typical Physical Characteristics Shell CORENA® Oil P Kinematic Viscosity Density Flash Point (COC) Pour Point Neutralization Value Sulfated Ash Oxidation Stability delta-CCR Properties of the Distillation Residue 20% Carbon Residue (CCR) Kinematic Viscosity @ 40°C Rust Prevention (steel) degree Water Separability @ 54°C @ 82°C min min @ 40°C @ 100°C @ 15°C cSt cSt kg/L °F °F mg KOH/g %m %m %m cSt 68 68 7.3 0.3 100 Pass 30 100 100 9. 67 Compressor Oil .2 0.3 0.8 0.883 455 -27 0.3 0. variation in these characteristics may occur.3 280 Pass -20 These characteristics are typical of current production.06 2. While future production will conform to Shell specifications.3 0. Approvals. This series of products will meet the lubrication requirements of many positive displacement compressors operating under adverse conditions. and Recommendations Shell CORENA® Oils PGE lubricants are especially suitable for use in rotary screw air compressors (except breathing air) operating under severe conditions. which must lubricate moving parts. Advice on applications not covered in this handbook may be obtained from your Shell representative. Performance Features and Benefits • They provide outstanding performance in the areas of thermal. resulting in low make-up rates and minimal complications arising from the presence of entrained lubricants in downstream air. The high operating temperatures and severe oxidizing conditions encountered sharply limit the service of conventional petroleum based lubricants. oxidation and hydrolytic stability • Low volatilization losses Note: Shell CORENA® Oils PGE are NOT recommended for use in breathing air service. Excessive petroleum contamination will cause lubricant separation and malfunction. Helps to provide: • Reduced component wear • Sludge and varnish control • Excellent thermal. Shell CORENA® Oils PGE compressor lubricants are specifically designed to provide extended drain intervals in this severe service. • The high viscosity indices and low pour points of Shell CORENA® Oils PGE result in their utility over a wide range of ambient operating conditions. Main Applications Rotary screw air compressor design severely stresses the lubricant used. They are an excellent choice for service fill in situations where polyglycol-ester type lubricants are already in use as their application will avoid potential incompatibility problems. resistance to sludge and varnish formation and offer excellent heat transfer and anti-wear protection. Compressor Oil 68 . They are an excellent choice for service fill in situations where polyglycol-ester type lubricants are already in use as their application will avoid potential incompatibility problems. When converting from mineral oil products to Shell CORENA® Oils PGE. • The low vapor pressure of Shell CORENA® OIls PGE facilitate separation of lubricant from the compressed air. Specifications. Where there is any doubt concerning incompatibility. Shell CORENA® Oils PGE are not intended for use in compressors providing breathing air. care must be taken to thoroughly drain the system and to change out filters and separators prior to charging the system with Shell CORENA® Oils PGE. remove the heat generated and seal against leaks. Maintenance Shell CORENA® Oils PGE lubricants will tolerate admixture of trace amounts of petroleum oils. hydrolytic and oxidative stability.Shell CORENA® Oils PGE High quality synthetic fluids designed for rotary screw air compressors Shell CORENA® Oils PGE products are high quality synthetic fluids based on polyalkylene glycol and ester technology that are designed for use in rotary screw air (except breathing air) compressors. the equipment manufacturer should be consulted. Some elastomers and coatings used in equipment in mineral oil service may not be compatible with Shell CORENA® Oils PGE. API Flash Point.shell. variation in these characteristics may occur.02 68 Very Light Pale 15.com/. While future production will conform to Shell specifications. If you are a Shell Distributor. COC.8 490 -50 56. storage. °F Pour Point. wt% Copper Strip Corrosion 3 hrs at 250°F (121°C) Rotary Bomb Oxidation Test.37 286 57. All other customers please call 1+800-237-8645 for all of your service needs.Handling and Safety Information For information on the safe handling.7 6.05 Viscosity Index Carbon Residue. Protect the Environment Do not discharge into drains. soil.83 199 49. minutes These characteristics are typical of current production. or use of this product.1 136 0. °F Viscosity @ 40°C @ 100°C @ 100°F @ 210°F cSt cSt SUS SUS D 1298 D 92 D 97 D 445 D 445 Calc Calc D 2270 D 189 D 130 1a D 2272 1300 1a 1300 Test Method 32 Very Light Pale 14.epc. refer to its Material Safety Data Sheet at http://www. or water.8 480 -55 38. please call 1+800-332-6457 for all of your service needs.8 149 0. Typical Physical Characteristics Shell CORENA® Oils PGE Appearance Gravity. 69 Compressor Oil .2 9. high levels of compressor efficiency can be maintained for long periods in both types of compressor. Advice on applications not covered in this handbook may be obtained from your Shell representative. Main Applications • Rotary sliding vane air compressors Oil flooded or oil injected. please call 1+800-332-6457 for all of your service needs.epc. operating at pressures of up to 10 bar and with air discharge temperatures of up to 100°C. • Very good rusting and wear protection Effectively protects all metal surfaces from corrosion. Approvals. from wear and prolongs the service intervals.g. single or two-stage compressors.Shell CORENA® Oil S Lubricant for rotary screw and vane air compressors Shell CORENA® Oil S is a premium quality lubricant developed for the lubrication of rotary sliding vane and screw air compressors. single or two-stage compressors. gears. storage. screws. soil. • Screw air compressors Oil flooded or oil injected. refer to its Material Safety Data Sheet at http://www. All other customers please call 1+800-237-8645 for all of your service needs. Protects all sensitive machinery parts. operating at pressures of up to 20 bar and with air discharge temperatures of up to 100°C.shell. Compressor Oil 70 . • Internal cleanliness Coupled with the oil’s long life capability is its ability to maintain internal surface cleanliness in service. Specifications. and Recommendations ISO 6743-3A-DAH Compatibility and Miscibility Seal compatibility Shell CORENA® Oil S is compatible with all sealing materials commonly used in air compressors. • Very good air release and anti-foam properties The careful selection of base oils and additives provides rapid air release without excessive foaming to give trouble-free operation even under cycling conditions. Protect the Environment Do not discharge into drains. If you are a Shell Distributor. It is based on a blend of selected solvent refined base oils and carefully chosen additives. Performance Features and Benefits • Very good oil oxidation resistance Resists formation of carbon deposits in sliding vane slots enabling them to move freely and resists deposit formation on rotating components of screw compressors. or water. • Oil drain periods Shell CORENA® Oil S will allow the oil drain period to be extended up to 4000 hours even when operating at a continuous maximum discharge air temperature of up to 100°C. bearings. or use of this product. e. Handling and Safety Information For information on the safe handling.com/. This is important to maintain high levels of performance for the compressor and separator/coalescer. As a consequence. 874 410 -22 < 0. 71 Compressor Oil . sulfated Oxidation Stability delta-CCT Water Separability @ 54 °C @ 82 °C @ 40°C @ 100°C @ 15°C cSt cSt kg/L °F °F % % min min 46 46 6. variation in these characteristics may occur.7 0.876 419 -22 < 0.0 0. While future production will conform to Shell specifications.03 0.03 20 - These characteristics are typical of current production.45 20 68 68 9.Typical Physical Characteristics Shell CORENA® Oil S Kinematic Viscosity Density Flash Point (COC) Pour Point Ash. Shell MADRELA® Oil S High Performance Gas Compressor Lubricant Shell MADRELA® Oil S is a premium quality fluid based on synthetic and severely hydroprocessed base oils and selected additives specially designed to meet the demanding needs of rotary and screw gas compressors. and compatibility with all types of metals. good entrained air release properties and good cold weather performance. including select anti-wear agents. good demulsibility. • The excellent lubricant life of Shell MADRELA® Oil S compressor lubricant makes it especially suitable for use in those applications where production schedules do not allow for frequent shutdowns for maintenance and oil changes.Propylene . • Low oil consumption/carryover Shell MADRELA® Oil S compressor lubricant offers good volatility characteristics.Butane . which lead to improved oil feed rates and vapor pressure. The mineral base oil portion is composed of severely hydroprocessed base oils.Carbon Dioxide . These premium base oils are blended with a customized additive chemistry.Argon . It protects against rust and corrosion. as well as reduced lubricant carryover. • Effectively minimizes deposit and varnish formation Shell MADRELA® Oil S compressor lubricant provides excellent resistance to heat and oxidative breakdown that results in reduced sludge. and is inhibited against foaming and air entrainment.Neon .Propane . The outstanding oxidative stability of this fluid makes it ideal for rotary and screw compressors. which offers excellent oxidative and thermal stability. ready separation from wet air in oil/air separators.Natural Gas .Isobutane . where the lubricant is injected directly into the gas stream. • Complex fluids like Shell MADRELA® Oil S compressor lubricant are also ideal for use in applications where straight mineral oils have previously shown a history of undesirable deposit problems. • Resists rust and corrosion Shell MADRELA® Oil S compressor lubricant separates readily from water found in compressor systems.Helium . which allows for its use in a wide range of ambient and operating temperature ranges. to provide for maximum lubrication. Advice on applications not covered in this handbook may be obtained from your Shell representative. • Outstanding oxidative and thermal stability This customized additive system means Shell MADRELA® Oil S compressor lubricant offers good thermal stability.Synthetic Gas . Main Applications • Shell MADRELA® Oil S compressor lubricant is recommended for use in oil flooded rotary vane and screw type compressors.Ethylene . or where location or inaccessibility of equipment makes frequent oil changes difficult. provides for extended compressor life. Shell MADRELA® Oil S compressor lubricant has a high viscosity index and a low pour point. • Excellent anti-wear performance The additive system. varnish. as well as longer lubricant life. lacquer and deposit formation on compressor components. Shell MADRELA® Oil S Compressor Lubricant is recommended for compressing inert and hydrocarbon gases such as: .Hydrogen . and extended oil separator service intervals.Methane . Performance Features and Benefits • “State-of-the art” complex fluid make-up Shell MADRELA® Oil S compressor lubricant is formulated from a carefully selected blend of synthetic and mineral base oils.Air Compressor Oil 72 . ml foam. Min @ 150°C Rust Test Demulsibility.5 0.shell. °C(°F) Pour Point. or use of this product. (Tendency/Stability) Sequence I Sequence II Sequence III Four Ball Wear Test.58 540 Pass These characteristics are typical of current production. Typical Physical Characteristics Shell MADRELA® Oil S Gravity.3 0.Handling and Safety Information For information on the safe handling.8 125 271(520) -36(-33) 0. scar diameter. storage. or water. please call 1+800-332-6457 for all of your service needs. soil. min to 40/37/3 (ml oil/ml water/ml emulsion) Foam Test. mm @ 40°C @ 100°C cSt cSt Method ASTM D 287 ASTM D 1298 ASTM D 445 ASTM D 445 ASTM D 2270 ASTM D 92 ASTM D 97 ASTM D 1500 ASTM D 664 ASTM D 2272 ASTM D 665B ASTM D 1401 30 ASTM D 892 0/0 10/0 0/0 ASTM D 4172 0. All other customers please call 1+800-237-8645 for all of your service needs.8534 145 16.com/. °API Specific Gravity @ 60°F(15. variation in these characteristics may occur. 73 Compressor Oil .34 Typical Results 34. If you are a Shell Distributor. mg KOH/g Rotating Pressure Vessel Oxidation Life. °C(°F) Color Total Acid Number.6°C) Viscosity Viscosity Index Flash Point. While future production will conform to Shell specifications. Protect the Environment Do not discharge into drains. refer to its Material Safety Data Sheet at http://www.epc. All other customers please call 1+800-237-8645 for all of your service needs. D 4340 and ASTM D 4985 Pre-dilute meets ASTM 4656 Federal Specification A-A-870 General Motors GM1899M (Performance corresponding to GM6038M) Chrysler MS-9769 (meets performance requirements) Ford ESE-M97B44-D1 Volkswagen/Audi G-12 Handling and Safety Information For information on the safe handling.shell. cast iron.com/.000 miles service interval • Provides effective. • All product bittered to help render product unpalatable Advice on applications not covered in this handbook may be obtained from your Shell representative. please call 1+800-332-6457 for all of your service needs.epc. Main Applications • Extended life universal automotive gasoline or diesel engine antifreeze/coolant • Extended life universal heavy-duty diesel antifreeze/coolant for systems not requiring nitrite • Extended life antifreeze/coolant meeting Japanese silicate free requirements • Extended life antifreeze/coolant meeting European phosphate free requirements Protect the Environment Do not discharge into drains. Shell DEX-COOL® Prediluted 50/50 is a 50/50 volume mixture of Shell DEX-COOL® with deionized water. extended life. brass. Further dilution of a 50/50 mixture with more than 10% conventional coolant or water will reduce cooling system protection. steel. solder and copper • Superior high temperature aluminum protection • Improved water pump life • Maintains good as new heat transfer due to no silicate containing formula • Reduces silicate gel formation in use or in storage • Storage stable for at least eight years • 100% biodegradable in its pure unused form • Compatible with conventional antifreeze. or water.Shell DEX-COOL® Antifreeze/Coolant Extended Life Antifreeze Shell DEX-COOL® Extended Life Antifreeze/Coolant is a single-phase. ethylene glycol based. If you are a Shell Distributor. and Recommendations • • • • • • • • • • GM DEX-COOL® approval General Motors GM6277M General Motors GM1825M Concentrate meets ASTM D 3306 incl.000 mile service life in automotive applications.000 hours. Shell DEX-COOL® is suitable for a five year or 150. Specifications. refer to its Material Safety Data Sheet at http://www. In heavy-duty applications not requiring nitrite Shell DEX-COOL® is suitable for a service life of 400. Coolants/Antifreeze 74 . soil. universal automotive engine coolant based on a unique extended life carboxylate inhibitor system.000 miles or 8. or use of this product. Performance Features and Benefits • Meets GM6277M--General Motor’s new Extended Life Coolant specification (DEX-COOL®) • 5 year or 150. long term corrosion protection for aluminum. storage. Approvals. Typical Physical Characteristics Shell DEX-COOL® Extended Life Antifreeze/Coolant Appearance Specific gravity 60/60 °F Freezing point. ºF. % q. variation in these characteristics may occur. No further dilution is recommended.4) -34 (-37. boiling and corrosion. Concentrations greater than 67 percent or less than 40 percent are not recommended. °F (ASTM D 1177) 50 vol. pressure cap) 50% (1 part AF/1 part water) Freezing Protection.13 -34 -34 8.3 3 None Typical Pre-diluted 50/50 Orange 1.06 These characteristics are typical of current production. 75 Coolants/Antifreeze . % (as Anhydrous Alkali Metasilicate) 8. a 60 percent solution (3 parts AF/2 parts water) can be used. Shell DEX-COOL® Extended Life Antifreeze/Coolant Pre-diluted 50/50 should be used as purchased.7) Note: For optimum year round protection against freezing. °F (C) (15 lb.2) -61 (-51. a 50 percent Shell DEX-COOL® Extended Life Antifreeze/Coolant concentrate solution (1 part AF/1 part water) is recommended. For maximum protection against freezing in extremely cold areas. 1:2 dilution with water Reserve Alkalinity (ASTM D 1121). While future production will conform to Shell specifications.3 6 None Typical Concentrate Orange 1.4) -12 (-24.s. Recommended dilution for Shell DEX-COOL® Extended Life Antifreeze/Coolant concentrate Boiling Protection. °F (C) 40% (2 parts AF/3 parts water) 50% (1 part AF/1 part water) 60% (3 parts AF/2 parts water) 265 (129. as purchased pH (ASTM D 1287). as received Silicate. aqueous solution Freeze point. Dilution of a 50/50 mixture by more than 10% with conventional coolants or water will reduce corrosion and freeze point protection. epc. brass. solder. ethylene glycol based heavy-duty diesel engine coolant with silicate. single-phase. Fleetguard Compleat®. or water. All other customers please call 1+800-237-8645 for all of your service needs. cast iron. RP 351 • Mack • Caterpillar • International Truck and Engine B1 Type II • Volvo • Ford ESE-M97B44-A • Cummins • GM 1825M & 1899M • John Deere H24B1 and H24C1 • Waukesha 4-1947D • JI Case JIC501 Handling and Safety Information For information on the safe handling. Prestone® Heavy Duty. and D 4985 for automotive service • ASTM D 6210 for heavy duty diesel service • TMC RP 302B. FLEET CHARGE®. Performance Features and Benefits • Effective. D6210. and Recommendations This product meets or exceeds: • ASTM D 3306. nitrite and molybdate. If you are a Shell Distributor. and copper • Reduced deposits due to low silicate formula • Hard water scale inhibitor reduces scale • Protects against winter freeze up and minimizes the chance of summer boil over • Excellent anti-foam characteristics • Compatible with other commercially available fully formulated coolants • Compatible with cooling system SCA/ chemical filters • Can be tested with commercially available test strips • Does not require an initial dose of supplemental coolant additives • May reduce the number of supplemental coolant additives required when used as a top-up fluid • Compatible with other fully formulated coolants such as Cat DEAC. long term corrosion protection for aluminum. steel.Shell Diesel Ready Fully Formulated Coolant/Antifreeze Shell Diesel Ready Fully Formulated Coolant/Antifreeze is a conventional. Do not use this product where OEM specification requires the use of a coolant/antifreeze meeting CAT EC-1 or International Truck and Engine B1 Type III. refer to its Material Safety Data Sheet at http://www. storage. Main Applications • Heavy-duty gasoline and diesel engine coolant/ antifreeze for use in on-road or off-road vehicles Advice on applications not covered in this handbook may be obtained from your Shell representative. Coolants/Antifreeze 76 . This product is not an extended life coolant and requires regular additions of supplemental coolant additives (SCA’s) in order to provide complete cooling system protection.shell. please call 1+800-332-6457 for all of your service needs.com/. Approvals. soil. POWER-COOL® Specifications. or use of this product. RP 329. Protect the Environment Do not discharge into drains. RP 338. 3.045 These characteristics are typical of current production. Follow the manufacturer's flushing procedure and dispose of properly. To determine when to add SCA’s use a test strip made for purple colored coolant.7°C) Maintaining Shell Diesel Ready Fully Formulated Coolant/Antifreeze 1. Coolant should be checked every 15. which could lead to corrosion problems. 2. While future production will conform to Shell specifications. a 50/50 mix of Shell Diesel Ready Fully Formulated Concentrate and water is recommended. 6.000 miles or at every oil change.s.4°C) -34°F (-36. Freeze point should be checked at every oil change or at least twice per year. concentrated Shell Diesel Ready Fully Formulated should not be stored longer than 18 months without agitation. °F (ASTM D 1177) 50 vol % q. Coolant level should be kept at the proper level to prevent air entrapment. as sold pH (ASTM D 1287). aqueous solution Freeze point. % (as Anhydrous Alkali Metasilicate) -34°F NA 10-Jan NA 10 0. In order to prevent the formation of silicate gel in storage containers. boiling and corrosion. and should not be prediluted with supplemental coolant additives. For maximum protection against freezing in extremely cold areas a 60% solution (3 parts Shell Diesel Ready Fully Formulated Concentrate and 2 parts water) can be used. please note: Shell recommends flushing your system with clean water before you install Shell Diesel Ready Fully Formulated Coolant/Antifreeze. Concentrations greater than 67% or less than 40% are not recommended.06 NA -34ºF NA 10. 77 Coolants/Antifreeze . 5. Follow the recommendations of the SCA supplier to determine how much additive should be used based on the test strip results. but if significant deposits are visible use a commercial cooling system cleaner designed for your engine.13 Typical 50/50 Purple NA 1. pressure cap) Freezing Protection.09 Typical Concentrate Purple 1. Please note this product is compatible with commercially available supplemental coolant additives and other conventional and fully formulated coolants. Be sure to flush the system thoroughly with water twice after chemical flushing. For top-up Shell Diesel Ready Fully Formulated Pre-diluted 50/50 or a 50/50 dilution of Shell Diesel Ready Fully Formulated Concentrate and water should be used. Boiling and Freeze Protection for a 50/50 mix of Shell Diesel Ready Fully Formulated Coolant/Antifreeze Boiling Protection.Typical Physical Characteristics Shell Diesel Ready Fully Formulated Coolant/Antifreeze Appearance Specific gravity 60/60 °F Specific gravity 60/60 °F (as sold) Freezing point. as received Silicate. It is not recommended this product be added to extended life coolants since over dilution of extended life coolants with conventional coolants may affect their performance. variation in these characteristics may occur. 1:2 dilution with water pH (as sold) Reserve Alkalinity (ASTM D 1121). If doing a complete flush and refill.5 5 0. For optimum year round protection against freezing. 4. °F (C) (15 lb. Shell does not recommend chemical flushes. °F (C) 265°F (129. Shell Diesel Ready Fully Formulated Coolant requires the addition of supplemental coolant additives (SCA’s) on a regular basis. Shell Extended Life Coolant Conversion Fluid is compatible with most ethylene glycol-based engine coolants. conversion of cooling systems by this method reduces disposal of used coolant. Calculate the amount of Shell Extended Life Coolant Conversion Fluid needed 2. In addition. Add the appropriate amount of Shell Extended Life Coolant Conversion Fluid The resultant carboxylate inhibitor level of the treated coolant is equivalent to that of a system filled with Shell ROTELLA® ELC Extended Life Coolant Pre-diluted 50/50. if necessary 3. These dissolved solids have been found to be abrasive to water pump seals. long term corrosion protection for aluminum. steel. copper. steel. Of course. including aluminum. Shell Extended Life Coolant Conversion Fluid provides extended life corrosion protection for all engine metals. its condition is considered not acceptable and the system should be completely flushed and filled with Shell ROTELLA® ELC. cast iron.000 miles service before having to flush and fill • Excellent pitting protection for wet sleeve cylinder liners • Effective. Coolants/Antifreeze 78 .Shell Extended Life Coolant Conversion Fluid Shell Extended Life Coolant Conversion Fluid is an ethylene glycol/water based corrosion inhibitor super concentrate (red in color and containing nitrite/molybdate) designed to facilitate conversion of heavy duty diesel engine cooling systems from traditional coolant inhibitor technology to Shell ROTELLA® ELC Coolant inhibitors.000 ppm pH – between 8 and 11 Main Applications Shell Extended Life Coolant Conversion Fluid is intended for use as a quick and easy method to convert a fleet from traditional coolant inhibitor technology to Shell ROTELLA® ELC Extended Life Coolant inhibitors. Remove that amount of coolant from the system. Freeze point between 10° and –60° F (Glycol % – between 25 and 66%) Nitrite concentration – less than 3. If the current coolant fails to meet any of the following criteria. How Much to Use The recommended treatment amount of Shell Extended Life Coolant Conversion Fluid is one (1) gallon for every 12 gallons of cooling system capacity. brass and solder alloys. Before Use Prior to application of Shell Extended Life Coolant Conversion Fluid to a vehicle’s cooling system. iron. the traditional coolant must be tested to ensure it is in satisfactory condition. 1. brass. phosphates and other total dissolved solids that can build up in a cooling system over time. Completely flushing the engine cooling system and filling with Shell ROTELLA® ELC Extended Life Coolant is a superior conversion method to using Shell ELC Conversion Inhibitor since flushing removes most of the silicates. traditional inhibitors and contaminants are still present in the cooling system. A test strip will be provided to test for freeze point. Performance Features and Benefits • Up to 600. Based on patented carboxylate inhibitor technology. Use of Shell Extended Life Coolant Conversion Fluid permits transitioning an entire fleet to Shell ROTELLA® ELC Extended Life Coolant without having to flush and fill every piece of equipment. solder and copper • Outstanding hot surface aluminum protection • Easy coolant maintenance • No Supplemental Coolant Additives (SCA’s) needed ever again • No inhibitor level testing required • 100% biodegradable in its pure unused form Advice on applications not covered in this handbook may be obtained from your Shell representative. nitrite and pH. 3 30. in DI Water hot coupon hot coupon 8% Extended Life Coolant Conversion Fluid. Weight loss in mg/coupon1 Brass ASTM D3306 (max) Shell Extended Life Coolant Conversion Fluid 1 Cu 10 1. or water.2 Weight loss after chemical cleaning according to ASTM procedure. a sample of treated coolant should be submitted for analysis to ensure that Shell Extended Life Coolant Conversion Fluid has been added properly.3 10 1.7 Weight loss after chemical cleaning according to (shortened) MTU procedure. Shell recommends Shell Extended Life Coolant Conversion Fluid for use in all heavy duty and natural gas engines including Caterpillar.1 Al 30 4. or use of this product.7 -2. If a failing condition is reported. All other customers please call 1+800-237-8645 for all of your service needs. Inh.4 -7 Aluminum2 10. and other original equipment manufacturers (OEMs).shell.2 Cast Iron 10 -0. soil.com/. 79 Coolants/Antifreeze .4 Solder 30 4. Protect the Environment Do not discharge into drains. Volvo.5 Steel 10 0.3 1. After Use After Shell Extended Life Coolant Conversion Fluid is added. the cooling system may require retreatment with Shell Extended Life Coolant Conversion Fluid or a complete flush and fill Table 1: ASTM D1384 Glassware Corrosion Test Handling and Safety Information For information on the safe handling.5 -10. in DI water hot coupon top coupon 1 Cast Iron 1. The engine should be run for at least 30 minutes at operating temperature prior to coolant sampling to insure complete mixing. Detroit Diesel. please call 1+800-332-6457 for all of your service needs. A negative sign indicates weight gain Table 2: Modified MTU High Temperature Corrosion Test (2.4 4. Mack. A negative sign indicates weight gain 2 Aluminium SAE 329 These characteristics are typical of current production.000 W) Test duration: 48 hours Weight loss in mg/coupon1 10% Shell Extended Life Coolant Conversion Fluid. variation in these characteristics may occur. refer to its Material Safety Data Sheet at http://www. While future production will conform to Shell specifications. International.Cooling System Capacity (Gals) 0-4 4-8 8-12 13-16 ADD Shell ELC Conv. storage. A test report will be issued indicating a pass or fail condition on the treated coolant.epc. If you are a Shell Distributor. Cummins. (Gals) ½ ¾ 1 1¼ with Shell ROTELLA® ELC Extended Life Coolant/Anti-Freeze. This product is not an extended life coolant and requires regular additions of SCA’s in order to provide complete cooling system protection. steel. RP 351 This product meets the recommendations of the following OEM’s: • Caterpillar • Cummins • Detroit Diesel • Mack • Volvo • International Truck and Engine B1 • GM 1825M & 1899M • Ford ESE-M97B44-A • John Deere H24B1 and H24C1 • Waukesha 4-1947D • JI Case JIC501 Handling and Safety Information For information on the safe handling. Prestone® Heavy Duty.shell. If you are a Shell Distributor. Main Applications Heavy-duty gasoline and diesel engine coolant/ antifreeze for use in on-road or off-road vehicles Advice on applications not covered in this handbook may be obtained from your Shell representative. or water. POWER-COOL® Specifications. and copper • Reduced deposits due to low silicate formula • Reduced hard water scale due to phosphate free formula • Protects against winter freeze up and minimizes the chance of summer boil over • Excellent anti-foam characteristics • Compatible with other commercially available fully formulated coolants • Compatible with cooling system SCA/chemical filters • Can be tested with commercially available test strips • Does not require an initial dose of supplemental coolant additives • May reduce the number of supplemental coolant additives required when used as a top-up fluid • Compatible with other fully formulated coolants like Cat DEAC. Do not use this product where OEM specification requires the use of a coolant/antifreeze meeting CAT EC-1 or International Truck and Engine B1 Type III. D6210. storage.Shell Fully Formulated Phosphate Free Coolant/Antifreeze Shell Fully Formulated Phosphate Free Coolant/Antifreeze is a conventional. RP 329. which meets the phosphate free requirements of European engine OEMs. Performance Features and Benefits • Effective. and Recommendations This product meets or exceeds the following specifications: • ASTM D 3306. All other customers please call 1+800-237-8645 for all of your service needs. solder. ethylene glycol based heavy-duty diesel engine coolant which contains silicate. Approvals. long term corrosion protection for aluminum. please call 1+800-332-6457 for all of your service needs. single-phase.epc. and D 4985 for automotive service • ASTM D 6210 for heavy duty diesel service • TMC RP 302B. Coolants/Antifreeze 80 . This coolant does not contain phosphate. or use of this product. cast iron. refer to its Material Safety Data Sheet at http://www. soil. nitrite and molybdate.com/. brass. Fleetguard Compleat®. Protect the Environment Do not discharge into drains. FLEET CHARGE®. 1:2 dilution with water pH (as sold) Reserve Alkalinity (ASTM D 1121). Shell Fully Formulated Phosphate Free Coolant requires the addition of supplemental coolant additives (SCA’s) on a regular basis. wt% Typical Concentrate Purple 1. Freeze point should be checked at every oil change or at least twice per year. Follow the manufacturer's flushing procedure and dispose of properly. 5. For optimum year round protection against freezing. ppm Nitrite.13 -34°F NA 10. To determine when to add SCA’s use a test strip made for purple colored coolant.5 5 105 0. °F (°C) 265°F (129. Be sure to flush the system thoroughly with water twice after chemical flushing. concentrated Shell Fully Formulated Phosphate Free Coolant should not be stored longer than eighteen months without agitation. 4. Follow the recommendations of the SCA supplier to determine how much additive should be used based on the test strip results. as received Silicon.07 NA -40ºF NA 10. 2. as sold pH (ASTM D 1287). If doing a complete flush and refill. °F. which could lead to corrosion problems. Coolant should be checked every 15.000 miles or at every oil change.7°C) How to Use and Maintain 1.13 These characteristics are typical of current production. aqueous solution Freezing point. For maximum protection against freezing in extremely cold areas a 60% solution (3 parts Shell Fully Formulated Phosphate Free Coolant Concentrate and 2 parts water) can be used. 6. This product should not be added to extended life coolants since over dilution of extended life coolants with conventional coolants may adversely affect their performance. Concentrations greater than 67% or less than 40% are not recommended. 3. For top-up a 50/50 dilution of Shell Fully Formulated Phosphate Free Coolant and water or Shell Fully Formulated Phosphate Free Coolant 53/47 should be used. variation in these characteristics may occur. at least a 50/50 mix of Shell Fully Formulated Phosphate Free Coolant and water is recommended. °F (°C) (15 lb. please note: Shell recommends flushing your system with clean water before you install Shell Fully Formulated Phosphate Free Coolant/Antifreeze. 81 Coolants/Antifreeze .Typical Physical Characteristics Shell Fully Formulated Phosphate Free Coolant/Antifreeze Appearance Specific gravity 60/60 °F Freezing point. In order to prevent the formation of silicate gel in storage containers.24 Typical 53/47 Purple 1. °F (ASTM D 1177) 50 vol % q. Please note this product is compatible with commercially available supplemental coolant additives and other conventional and fully formulated coolants. Boiling Protection.s. Shell does not recommend chemical flushes. pressure cap) Freezing Protection. but if significant deposits are visible use a commercial cooling system cleaner designed for your engine.4°C) -34°F (-36.5 NA 10 200 0. While future production will conform to Shell specifications. Boiling and Freeze Protection for a 50/50 mix of 94083 Shell Fully Formulated Phosphate Free Coolant/Antifreeze and water. Coolant level should be kept at the proper level to prevent air entrapment. boiling and corrosion. It requires no further dilution. or use of this product. Shell HD Coolant-N Pre-Diluted 50/50 contains OAT. • Extended Life Capability Shell HD Coolant-N Pre-Diluted 50/50 typically provides up to 12. although to get the best performance from the long life capabilities and the time between SCA additions.000 hrs/300. Shell HD Coolant-N Pre-Diluted 50/50 provides freeze protection down to -34°F (-37°C) and boilover protection up to +264°F (129°C) (with the use of a 15 lb. It is also compatible with standard heavy duty SCAs. Shell HD Coolant-N Pre-Diluted 50/50 also provides protection in light duty engines making it highly suitable for mixed fleets (light duty as well as heavy duty gasoline and diesel engines). Shell HD Coolant-N Pre-Diluted 50/50 is part of the Shell family of heavy-duty lubricants and coolants for the heavy duty market.000 miles in heavy duty applications under normal operating conditions. Handling and Safety Information For information on the safe handling.shell. phosphates and silicates. Coolants/Antifreeze 82 . found in on-road. It will not require an initial charge of supplemental coolant additives (SCAs). nitrates. farm. Advice on applications not covered in this handbook may be obtained from your Shell representative. refer to its Material Safety Data Sheet at http://www. Shell HD Coolant-N Pre-Diluted 50/50 is premixed and ready to use. please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. heavy duty ethylene glycol engine coolant pre-diluted 50/50 and ready to use Shell HD Coolant-N Pre-Diluted 50/50 is a nitrited extended life ethylene glycol coolant for heavy duty diesel.Shell HD Coolant-N Pre-Diluted 50/50 Nitrited OAT Extended Life. corrosion inhibitors along with molybdate and nitrite to provide extra protection to cylinder liners found in heavy duty applications. and natural gas powered engines. it is always recommended to not dilute Shell HD Coolant-N Pre-Diluted 50/50 with other coolants.com/. organic additive technology. soil. coolant filters and hard water. If you are a Shell Distributor. borates. Shell HD Coolant-N Pre-Diluted 50/50 contains OAT corrosion inhibitor technology plus nitrite and molybdate. Main Applications Heavy duty diesel or gasoline engine coolant Shell HD Coolant-N Pre-Diluted 50/50 is formulated to be an extended life coolant in heavy duty applications.000 hours or 600. Protect the Environment Do not discharge into drains. Performance Features and Benefits • All climate year round performance As sold. gasoline. Storage Requirements Store at ambient temperatures and limit periods of exposure to temperatures above 95°F (35°C). storage. The product is free of amines. pressure cap). mining and construction equipment. Shell HD Coolant-N PreDiluted 50/50 provides excellent corrosion protection of HD engines and cooling system components without the use of supplemental coolant additives (SCAs). • Field Compatibility Shell HD Coolant-N Pre-Diluted 50/50 is miscible and compatible with other engine antifreeze or coolants of similar type. marine.epc. or water.000 miles. provided the coolant is kept in good condition with the nitrite levels in line with the engine’s OEM’s requirements (typically SCA extenders are required at 6. 080 ASTM D 6130 ASTM D 1122 Test Methods Visual ASTM D 1119 ASTM D 1177 ASTM D 1287 ASTM D 1121 Appearance.Specifications.1N HCL) Shelf life (unused) Silicon as silicate (ppm) Specific Gravity (15. variation in these characteristics may occur.) Bulletin 3666132 and 14603 7SE298 and 93K217 48-22880 1825M. Typical Freeze and Boilover Protection Mixing Chart Shell HD Coolant-N Pre-Diluted 50/50 Coolant Pre-Diluted As Sold *Using a 15 lb. and Recommendations Shell HD Coolant-N Pre-Diluted 50/50 has been formulated to meet the following coolant specifications: OEM/Industry ASTM AS/NZS Caterpillar Cummins Detroit Diesel Freightliner General Motors International Truck & Engine Kenworth JIS John Deere Kenworth Specification D3306. visual color Ash Content (% w/w) Freeze point as sold pH as sold Reserve Alkalinity (ml 0.002 J1034 TB1451 RP 329 Typical Physical Characteristics Shell HD Coolant-N Pre-Diluted 50/50 Green 2. Heavy Truck CEMS B-1 R026-170-97 K2234 JDM H24 R026-170-97 OEM/Industry Landrover Mack Truck MAN Mercedes-Benz MTU PACCAR Peterbilt SAE Scania TMC Volvo Specification 014GS17004 MAN 324 DBL7700 MTL 5048 CSO185 8502. pressure cap Freeze Point Protection* -34°F (-37°C) Boilover Protection* 264°F (+129°C) 83 Coolants/Antifreeze . 1899M.070 – 1. D4985.6°C) These characteristics are typical of current production.3 – 4.5 1. While future production will conform to Shell specifications.1:1997 “Type A” EC-1 (Sections 2. D6210 2108.5 incl. Approvals.5 – 9.5 Min 5 years <10 1.5 Max -34°F (-37°C) 7. Approvals. Shell Industrial ELC provides complete protection of cooling system components. cast iron and aluminum • Contains no silicates. Shell Industrial ELC products require no inhibitor additions for 32.13. and Recommendations Shell Industrial ELC concentrate and Shell Industrial ELC Pre-diluted 50/50 with nitrite meet or exceed recommendations of: • Caterpillar • Detroit Diesel • Mack • Cummins • International • Volvo • ASTM D4985. borates or amines • Low dissolved solids formula prevents formation of deposits • Phosphate free formula helps prevent hard water scale formation • Silicate free technology maintains good as new heat transfer and prevents formation of silicate gels during use and storage • 100% biodegradable in its unused form • Available as ethylene glycol. Specifications. These products do not contain borates.01 Shell ELC Corrosion Inhibitor for water based systems meets or exceeds recommendations of where freezing is not an issue: 84 Main Applications • Stationary engines used in natural gas processing.000 hours or 6 years. power generation. snow melting systems • Unique applications such as coolants in ice-skating rinks and air conditioning units • On-road/off road heavy-duty diesel engine applications • Propylene glycol based products can be used where toxicity is a concern • Nitrite free product is recommended by European manufacturers for on-road/off-road and industrial applications Coolants/Antifreeze . amines and silicates and are available in ethylene glycol and propylene glycol based fluids. These products are based on a unique extended life carboxylate inhibitor system and nitrite/molybdate as secondary inhibitors. irrigation. marine applications. solder. Performance Features and Benefits • Service life of 32. copper.000 hours or 6 years with no inhibitor additions required • Protects all industrial cooling system metals including brass.Shell Industrial ELC Coolant/Antifreeze and heat transfer fluid Shell Industrial ELC products are a series of extended life industrial coolant/antifreeze and heat transfer fluids formulated for stationary equipment applications. steel. propylene glycol based fluids • Wide range of applications reduces the number of coolants required Note: These products are not to be used to protect the inside of potable water systems from freezing. D5345 • ASTM D 6210 • TMC RP 329 • Waukesha • White Superior Shell Industrial ELC PG and Shell Industrial ELC PG Pre-diluted 50/50 meet or exceed recommendations of: • ASTM D 6210 • Kuboto • Ulstein Bergen spec # 2. oilfield operations and portable air compressors • Heat transfer applications such as line heaters. phosphate. Advice on applications not covered in this handbook may be obtained from your Shell representative. phosphates. 01 Wartsilla spec #32-9011 Typical Physical Properties Shell Industrial ELC (ethylene glycol base) Appearance Specific gravity 60/60 °F Freezing point. 1:2 dilution with water pH as sold Reserve Alkalinity(ASTM D 1121).038 -27 NA 8.s. pH (ASTM D 1287).3 NA 6 None Typical Pre-dilute 50/50 Red 1. °F (ASTM D 1177) 50 vol % q. °F.0 None Typical Pre-dilute 50/50 Pink 1.• • • • • Deutz-MWM spec # 0199-99-2091 GEC Alsthom Holdon MAN spec# 248 Man B&W D36 5600 • • • • Scania spec# TB 1451 Sulzer Diesel spec# TR 1508 Ulstein Bergen spec# 2.0 None Shell Industrial ELC PG (propylene glycol base) Appearance Specific gravity 60/60 °F Freezing point.s. % (as Anhydrous Alkali Metasilicate) Typical Concentrate Pink 1. 1:2 dilution with water pH as sold Reserve Alkalinity (ASTM D 1121). % (as Anhydrous Alkali Metasilicate) Typical Concentrate Red 1.13.3 3.06 NA -27 NA 8.06 NA -34 NA 8. °F pH (ASTM D 1287). aqueous solution Freeze point as sold.13 -34 NA 8. as received Silicate.3 3.3 NA 6. °F (ASTM D 1177) 50 vol % q. aqueous solution Freeze point as purchased.0 None 85 Coolants/Antifreeze . as received Silicate. • Drain traditional coolant from cooling system. Circulate cooling system until normal operating temperature is reached. B. The optimal freeze point is -34ºF. 264ºF/129ºC* Not applicable. • Drain the water from the cooling system completely.7ºC* Boil-over Protection °F (°C)* Not applicable. The optimal freeze point is -34ºF. Fill half of the cooling system with Shell Industrial ELC concentrate. Determine the total cooling system volume and divide that number by 2. -27ºF/-32. variation in these characteristics may occur.7ºC* Shell Industrial ELC PG Pre-diluted 50/50) These characteristics are typical of current production. * Values are based product as sold in a closed system application with a 15-lb pressure cap. Maintaining Shell Industrial ELC: 1. Product should be diluted before use. C. For under concentrated systems use Shell Industrial ELC concentrate to make freeze point more negative.2ºC* Not applicable. For over concentrated systems use water to make freeze point more positive. 260ºF/126. Product should be diluted before use. For systems using ethylene glycol or propylene glycol check freeze point at least twice per year using a refractometer and adjust to between -15ºF and -62ºF. If using Shell Industrial ELC Pre-diluted 50/50. Use a refractometer to check freeze point after addition of top up fluid. Circulate system until normal operating temperature is reached. Product should be diluted before use. • Allow cooling system to cool thoroughly.Freeze Point and Boil-over Protection levels of Shell Industrial ELC products Product Shell Industrial ELC Concentrate Shell Industrial ELC Pre-diluted 50/50 Shell Industrial ELC PG Freeze Point °F (°C)* Not applicable. Top up to full level with deionized or good quality tap water. Test freeze point and adjust to between -15ºF and -62ºF. Fill the cooling system about 9/10 full with Shell Industrial ELC Pre-diluted 50/50. . Converting to Shell Industrial ELC: The procedure below will allow a cooling system to be converted from using traditional coolants to the Shell Industrial ELC technology. Coolant levels should be maintained at proper levels to insure correct cooling system operation and avoid headspace corrosion. Top up as required with Shell Industrial ELC Pre-diluted 50/50. For under concentrated systems use Shell Industrial ELC concentrate to make freeze point more negative. Optimum freeze point is -34ºF. Circulate system for 15 to 30 minutes after reaching normal operating temperatures. Product should be diluted before use. 2. Dispose of all re-circulated water according to all laws and regulations. Water that remains in cooling system will affect the freeze point of new coolant when added. • Fill cooling system with clean water and circulate system until normal operating temperatures are reached. Check coolant level regularly. Coolants/Antifreeze 86 Circulated system after freeze point has been adjusted. If systems are prone to leaking more frequent checking of the cooling system is recommended to maintain proper fluid levels. -34ºF/-37. • Check system for any leaks and replace any worn materials. Test freeze point and adjust to between -15ºF and -62ºF. For over concentrated systems use good quality water to make freeze point more positive. • Re-filling the cooling system A. Dispose of all coolant according to all laws and regulations. While future production will conform to Shell specifications. If using Shell Industrial ELC concentrate. shell. 87 Coolants/Antifreeze . For more information on testing call 1-800-782-7852. please call 1+800-332-6457 for all of your service needs. A coolant-testing program is available for Shell Industrial ELC users. All coolant samples must be submitted in approved containers. Protect the Environment Do not discharge into drains. refer to its Material Safety Data Sheet at http://www. or water. Option 3. soil. 4.com/. All other customers please call 1+800-237-8645 for all of your service needs. Contact your local Shell representative for information. Handling and Safety Information For information on the safe handling. Shell Industrial ELC should be tested once per year to confirm coolant condition and to evaluate cooling system for corrosion products and wear metals. If you are a Shell Distributor.3. storage.epc. If contamination of the cooling system is suspected use either the ELC Contamination Test Strip or contact your local Shell representative so that he/she can assist in helping you submit a sample to our testing laboratory to be sure inhibitor levels are still within safe operating range. Do not contaminate Shell Industrial ELC by more than 15% with non-equivalent products. or use of this product. irrigation. inhibited propylene glycol based product suitable for use as a heavy duty industrial coolant/antifreeze and heat transfer fluid. • Shell Industrial HTF P 150 can be used in environmentally sensitive areas because of its propylene glycol base fluid. steel. such as cast iron. nitrites or amines. highways and airfield runways. • Shell Industrial HTF P 200 is an inhibited USP propylene glycol based fluid that is used as an industrial coolant and heat transfer fluid. Other unique applications where HTF P 150 fluids can be used are as a coolant in iceskating rinks. nitrite. copper. This product is not intended as a food additive or component. inhibited ethylene glycol based product suitable for use as a heavy duty industrial coolant/antifreeze and heat transfer fluid. A foam inhibitor is added to minimize foaming tendencies during service. • Shell Industrial HTF P 200 is a concentrated. power generation. loading ramps. industrial coolant/antifreeze and heat transfer fluids. walkways. loading ramps. These products mix readily with clean tap water and are compatible with cooling system filters and supplemental coolant additives. trailers.Shell Industrial HTF Heat transfer fluids (conventional) Shell Industrial HTF Heat Transfer Fluids are a series of conventional technology. These fluids can also be used in heat transfer applications such as line heaters. brass and solder • Excellent heat transfer properties due to silicate free formula • Ability to choose between ethylene glycol and propylene glycol based fluids • Products that are silicate. Advice on applications not covered in this handbook may be obtained from your Shell representative. walkways. Note: Shell Industrial HTF fluids are not to be used to protect the inside of potable water systems against freezing. Shell Industrial HTF fluids are formulated to protect against corrosion of all metals commonly found in industrial cooling and heating systems. irrigation. single phase. This fluid can also be used in heat transfer applications such as line heaters. All Shell Industrial HTF fluids are free of silicate. high quality. high quality. vacation homes and recreational vehicles. Shell Industrial HTF E 105 is a 50/50 volume mixture of Shell Industrial HTF E 100 and deionized water. HTF P 200 is also suitable for winterizing all types of non-potable water plumbing systems including those in boats. single phase. inhibited propylene glycol based product suitable for use as a heavy duty industrial coolant/antifreeze and heat transfer fluid. highways and airfield runways. Other unique applications where HTF E 100 and HTF E 105 fluids can be used are as coolants in ice-skating rinks and air conditioning units. single phase. air conditioning units and as recreational vehicle antifreeze. power generation. oil field operations and portable air compressor applications. Main Applications • Shell Industrial HTF E 100 and E 105 can be used in stationary engine applications such as natural gas processing. snow melting systems. borate and amine free • 100% biodegradable in their pure and unused form Coolants/Antifreeze 88 . Performance Features and Benefits Shell Industrial HTF fluids provide the following benefits: • Excellent corrosion protection for all cooling system metals and components. • Shell Industrial HTF P 150 is a concentrated high quality. • Shell Industrial HTF E 100 is a concentrated high quality. This fluid can be used in stationary engine applications such as natural gas processing. snow melting systems. Note: Shell Industrial HTF fluids should not be used in automotive or heavy-duty diesel engine cooling system applications. oil field operations and portable air compressor applications. Protect the Environment Do not discharge into drains. Use of a refractometer is recommended for checking freeze point.0 None 150 Typical Pre-diluted 50/50 Pink 1. % (as Anhydrous Alkali Metasilicate) Shell Industrial HTF P Appearance Specific gravity 60/60 °F Freezing point. °F (ASTM D 1177) 50 vol % q. Approvals.0 None Coolants/Antifreeze Typical Concentrate Pink 1. • Check freeze-point at least twice per year. All other customers please call 1+800-237-8645 for all of your service needs. refer to its Material Safety Data Sheet at http://www.5 12.0 None .05 -27 10. as received Silicate.shell. Shell Industrial HTF P 150 meets or exceeds the performance requirements of: • Caterpillar. Maintain freeze point between -15ºF and -64ºF. aqueous solution Freeze point as purchased °F pH (ASTM D 1287). 1:2 dilution with water Reserve Alkalinity (ASTM D 1121). 1:2 dilution with water Reserve Alkalinity (ASTM D 1121). Maintaining Shell Industrial HTF Fluids • Check fluid levels at regular intervals and maintain at recommended level. All coolant samples must be submitted in approved containers.Specification. and Recommendations Shell Industrial HTF E 100 and E 105 meet or exceed the performance requirements of: • Caterpillar.epc. A coolant-testing program is available for Shell Industrial HTF users.com/. °F (ASTM D 1177) 50 vol % q. Typical Physical Characteristics Shell Industrial HTF E 100 and E 105 Appearance Specific gravity 60/60 °F Freezing point. If you are a Shell Distributor. % (as Anhydrous Alkali Metasilicate) 89 Typical Concentrate Pink 1.0 12. as received Silicate.3 6. please call 1+800-332-6457 for all of your service needs.5 12. aqueous solution pH (ASTM D 1287). or use of this product. or water.05 -27 10. Cummins and Waukesha stationary engines.s. Cummins and Waukesha stationary engines. • OEM recommendations should be followed when adding supplemental coolant additives • Shell Industrial HTF fluids should be tested once per year to confirm coolant condition and to evaluate cooling system for corrosion products and wear metals. soil. Handling and Safety Information For information on the safe handling.06 NA -34 10.s.0 None 200 Clear 1. Contact your local Shell representative for information.13 -34 NA 10. storage. 2) -62 (-52. °F (°C) (15 lb pressure cap) 50% (1 part AF/1 part water) Freezing Protection.4) -34 (-37. °F (°C) 30% (3 parts AF/7 parts water) 40% (2 parts AF/3 parts water) 50% (1 part AF/1 part water) 60% (3 parts AF/2 parts water) 260 (126. variation in these characteristics may occur.9) -7 (-21. While future production will conform to Shell specifications.7) -70 (-56.Recommended dilution for Shell Industrial HTF E 100 Boiling Protection.2) Recommended dilution for Shell Industrial HTF P 150 and Shell Industrial HTF P 200 Boiling Protection.7) 4 (-15. °F (°C) (15 lb pressure cap) 50% (1 part AF/1 part water) Freezing Protection. Coolants/Antifreeze 90 .5) -12 (-24. °F (°C) 30% (3 parts AF/7 parts water) 40% (2 parts AF/3 parts water) 50% (1 part AF/1 part water) 60% (3 parts AF/2 parts water) 260 (126. NOTE: Shell Industrial HTF E 105 should be used as purchased and not further diluted.7) 7 (-13.6) -27 (-32.7) These characteristics are typical of current production. Shell ROTELLA® ELC utilizes patented inhibitors to provide complete cooling system component protection. silicate dropout (green goo) and improve heat transfer. After 600.000 hours it is recommended that the coolant be tested for continued use. has no deposits and has a freeze point of between –15ºF and –60ºF then the coolant is considered suitable for continued use. • No regular Supplemental Coolant Additives (SCAs) required • Improved water pump seal life due to low dissolved solid levels • Excellent pitting protection for wet sleeve cylinder liners • Excellent. due to their special chemistry. Shell ROTELLA® ELC meets all the requirements of CAT EC-1. At every PM.000 miles or 6. long-term corrosion protection of all cooling system metals including aluminum. Over-dilution will require initiating SCA use or draining and refilling the cooling system with Shell ROTELLA® ELC. If coolant is red. If contamination with non-equivalent /non-extended life coolants is suspected. solder and copper. are designed to go 600. Advice on applications not covered in this handbook may be obtained from your Shell representative. Performance Features and Benefits • Coolant life of 600. Shell ROTELLA® ELC is available in concentrate and 50/50 versions (50/50 version is a mixture of Shell ROTELLA® ELC with deionized water). • Excellent heat transfer • Reduced hard water scale • Reduced overall coolant and cooling component maintenance • No silicate dropout or gel formation during use or storage • Compatible with conventional coolants. help reduce water pump failure. cast iron.000 hours. Please note that dilution of Shell ROTELLA® ELC by more than 15% with non-equivalent coolants or water is not recommended. it is recommended the ELC Contamination Test Strip Kit be used to confirm satisfactory carboxylate inhibitor content. Maintenance is simple. DO NOT DILUTE THIS PRODUCT BY MORE THAN 15% WITH CONVENTIONAL COOLANTS or water. • Can be used for top-up of cooling systems containing conventional coolants. or at least twice per year.000 miles. See index for freeze point adjustment chart. Shell ROTELLA® ELC contains a unique extended life carboxylate inhibitor system and nitrite / molybdate as secondary inhibitors. hard water scale deposits. SCA’s must still be added. steel.000 miles or 12. To use this product just follow your OEM’s instructions on how to drain. The inhibitors in Shell ROTELLA® ELC. with fleet testing. flush and refill your cooling system and then top up only with Shell ROTELLA® ELC Pre-diluted 50/50. Dilution/mixing with non-equivalent coolants will reduce or eliminate extended life properties.000 miles with only one Shell ROTELLA® ELC Extender addition at 300. • Contains bitterant to reduce likelihood of accidental ingestion Main Applications Shell ROTELLA® ELC Extended Life Coolant/AntiFreeze has been proven. When Shell ROTELLA® ELC is used as top-up for conventional coolants. gasoline and natural gas powered engines. TMC RP 329 and RP 338. 91 Coolants/Antifreeze .000 hours with only one Shell ROTELLA® ELC Extender addition at 300. check the color and freeze point of your coolant.000 miles or 12. to provide complete protection of all cooling system components. brass.Shell ROTELLA® ELC Extended Life Coolant/Antifreeze Premium Extended Life Coolant/Antifreeze Shell ROTELLA® ELC Extended Life Coolant/Anti-Freeze is a “fill for life” ethylene glycol based coolant for heavy-duty diesel. or use of this product.Specifications. Cummins. Detroit Diesel. as received Silicate. 1:2 dilution with water Reserve Alkalinity (ASTM D 1121). Protect the Environment Do not discharge into drains. soil. All other customers please call 1+800-237-8645 for all of your service needs. please call 1+800-332-6457 for all of your service needs. storage.06 As sold -34ºF As sold 8. °F (ASTM D 1177) pH (ASTM D 1287). % (as Anhydrous Alkali Metasilicate) Typical Concentrate Red 1. refer to its Material Safety Data Sheet at http://www.epc.com/. While future production will conform to Shell specifications. or water. Mack and Volvo • Phosphate free requirement of European OEMs • Silicate free requirement of Japanese OEMs Handling and Safety Information For information on the safe handling. Typical Physical Characteristics Shell ROTELLA® ELC Extended Life Coolant/Anti-Freeze Appearance Specific gravity 60/60 °F Freezing point. International.shell. and Recommendations Shell ROTELLA® ELC Extended Life Coolant/ Anti-Freeze meets or exceeds: • ASTM D 3306 for automotive service • ASTM D 4985 for heavy duty diesel service • ASTM D 6210 • TMC RP 329 • TMC RP 338 Shell ROTELLA® ELC Pre-diluted 50/50 Extended Life Coolant meets or exceeds: • ASTM D 5345 for heavy duty diesel service • ASTM D 6210 • TMC RP 329 • TMC RP 338 Shell ROTELLA® ELC Extended Life Coolant System meets the extended life and chemical requirements of: • Caterpillar. If you are a Shell Distributor. variation in these characteristics may occur.3 As sold 3. Approvals.13 Diluted 50/50 -34°F Diluted 50/50 8.0 None These characteristics are typical of current production. Coolants/Antifreeze 92 .3 6 None Typical 50/50 Red 1. Most European engine OEM’s do not require nitrite when an extended life coolant like Shell ROTELLA® ELC is used. 93 Coolants/Antifreeze .5 quarts 2 quarts ® Shell ROTELLA ELC Extender should only be used as directed with Shell ROTELLA ELC Extended Life Coolant/Anti-Freeze. 8-Jun 13-Aug 13-22 22-30 ® Shell ROTELLA® ELC Extender (L) 22-30 30-49 49-83 83-114 Qty. Shell ROTELLA® ELC Extender should not be used at initial fill or for routine top up. 0. Shell ROTELLA® ELC Extender replenishes nitrite levels.000 miles or 6. Shell ROTELLA® ELC Extended Life Coolant/Anti-Freeze Extender dosage rate Dosage of Shell ROTELLA® ELC Extender at 300.000 hours.000 hours. Cooling System Capacity Gal.To maintain coolant system for 600.000 miles of on-road use (three years or 6. Typical Characteristics of Shell ROTELLA® ELC Extender Typical Values Nitrite level ** 400 ppm ** Nitrite added when extender is used as per table below.5 quarts 1 quarts 1.000 hours of off-road use). Nitrite serves as secondary protection against liner cavitation.000 miles or 12. the use of Shell ROTELLA® ELC Extender is required at 300. Shell ROTELLA® ELC Extender should be used in accordance with the following table. amines. please call 1+800-332-6457 for all of your service needs. In markets outside North American where Shell ROTELLA® Ultra ELC Antifreeze Concentrate is not available. pressure cap). Shell ROTELLA® Ultra ELC Antifreeze Concentrate also provides protection in light duty engines making it highly suitable for mixed fleets (light duty as well as heavy duty gasoline and diesel engines. coolant filters and hard water. borates and silicates.6°F and boil over protection up to +265°F (with the use of a 15 lb. mining and construction equipment.Shell ROTELLA® Ultra ELC Antifreeze Concentrate Next Generation OAT Extended Life.shell. Shell ROTELLA® Ultra ELC Antifreeze Concentrate contains OAT corrosion inhibitor technology that provides effective corrosion protection of engine and cooling system metals. soil. It will not require an initial charge or supplemental coolant additives (SCA) in the future. If you are a Shell Distributor. farm. The product is free of nitrites. Shell ROTELLA® Ultra ELC Antifreeze Concentrate contains organic additive technology corrosion inhibitors along with molybdate to provide extra protection to cylinder liners found in heavy-duty applications.000 miles in heavy duty applications under normal operating conditions. storage. consideration should be given to use demineralized or de-ionized water if possible. and natural gas powered engines.) Advice on applications not covered in this handbook may be obtained from your Shell representative. it is also compatible with standard heavy duty SCAs. refer to its Material Safety Data Sheet at http://www. • Extended Life Capability Shell ROTELLA® Ultra ELC Antifreeze Concentrate typically provides up to 12. Protect the Environment Do not discharge into drains. gasoline. Shell ROTELLA® Ultra ELC Antifreeze Concentrate is part of the Shell family of heavy-duty lubricants and coolants for the heavy-duty market. Should the circumstances dictate. or water. It is a concentrate and should be diluted with water. Handling and Safety Information For information on the safe handling. • Field Compatibility Shell ROTELLA® Ultra ELC Antifreeze Concentrate is miscible and compatible with other engine antifreeze of similar type. it is always recommended to not dilute Shell ROTELLA® Ultra ELC Antifreeze Concentrate with other coolants. Coolants/Antifreeze 94 . use Shell HD Ultra ELC Antifreeze Concentrate. or use of this product. phosphates (NAP). Main Applications Heavy duty diesel or gasoline engine antifreeze Shell ROTELLA® Ultra ELC Antifreeze Concentrate is formulated to be an extended life coolant in heavy duty applications. although to get the best performance from the long life capabilities. Performance Features and Benefits • All-climate year round performance When blended with 50% water. provided the coolant is kept in good condition.epc. For best results. marine.000 hours or 600. All other customers please call 1+800-237-8645 for all of your service needs.com/. found in on-road. off-road. NAP-Free heavy duty ethylene glycol engine antifreeze concentrate Shell ROTELLA® Ultra ELC Antifreeze Concentrate is an extended life ethylene glycol antifreeze for heavy duty diesel. Shell ROTELLA® Ultra ELC Antifreeze Concentrate provides freeze protection down to -34. Specification.0 Min 5 years <10 1. 1899M. or water.0 2. Typical Freeze and Boilover Protection Mixing Chart Shell ROTELLA® Ultra ELC Coolant Pre-Diluted 50/50 As sold *Using a 15 lb. and Recommendations Shell ROTELLA® Ultra ELC Coolant Pre-Diluted 50/50 has been formulated to meet the following coolant specifications and is recommended for these specifications: OEM/Industry ASTM AS/NZS Caterpillar Cummins DAF Detroit Diesel Freightliner General Motors Kenworth International Truck & Engine JIS Specification D3306.1N HCL) Shelf life (unused) Silicon as silicate (ppm) Specific Gravity (60.) Bulletin 3666132 and 14603 MAT 74002 7SE298 and 93K217 48-22880 1825M.1:1997 “Type A” EC-1 (Sections 2. Approvals. visual color Ash Content (% w/w) Freeze point as sold pH as sold Reserve Alkalinity (ml 0.070 – 1.080 ASTM D 6130 ASTM D 1122 Test Methods Pre-Diluted 50/50 Visual ASTM D 1119 ASTM D 1177 ASTM D 1287 ASTM D 1121 These characteristics are typical of current production. variation in these characteristics may occur.5 incl.6 Boilover Protection* (°F) +264. Protect the Environment Do not discharge into drains. While future production will conform to Shell specifications.2 95 Coolants/Antifreeze .3 – 4. D6210 2108. Heavy Truck R026-170-97 CEMS B-1 K2234 OEM/Industry John Deere Landrover Mack Truck MAN Mercedes-Benz MTU PACCAR Peterbilt SAE Scania TMC Volvo 014GS17004 MAN 324 DBL7700 MTL 5048 CSO185 8502. pressure cap Freeze Point Protection* (°F) -34. soil.002 J1034 TB1451 RP 329 Specification JDM H24 Typical Physical Characteristics Shell ROTELLA® Ultra ELC Coolant Appearance.08°F) Yellow 2. D4985.Storage Requirements Store at ambient temperatures and limit periods of exposure to temperatures above 95°F.6°F 8.0 – 9.5 Max -34. Performance Features and Benefits • All-climate year round performance As sold.Shell ROTELLA® Ultra ELC Coolant Pre-Diluted 50/50 Next Generation OAT Extended Life. • Field Compatibility Shell ROTELLA® Ultra ELC Coolant Pre-Diluted 50/50 is miscible and compatible with other engine antifreeze of similar type. storage. If you are a Shell Distributor. marine. gasoline. Shell ROTELLA® Ultra ELC Coolant Pre-Diluted 50/50 contains organic additive technology corrosion inhibitors along with molybdate to provide extra protection to cylinder liners found in heavy-duty applications. Coolants/Antifreeze 96 . found in on-road. and natural gas powered engines. Main Applications Heavy duty gasoline or diesel engine antifreeze Shell ROTELLA® Ultra ELC Coolant Pre-Diluted 50/50 is formulated to be an extended life coolant in heavy duty applications. refer to its Material Safety Data Sheet at http://www.com/. Shell ROTELLA® Ultra ELC Coolant Pre-Diluted 50/50 contains OAT corrosion inhibitor technology that provides effective corrosion protection of engine and cooling system metals. Shell ROTELLA® Ultra ELC Coolant Pre-Diluted 50/50 is part of the Shell family of heavy-duty lubricants and coolants for the heavy-duty market.epc.6°F and boil over protection up to +265°F (with the use of a 15 lb. farm. or use of this product. it is always recommended to not dilute Shell ROTELLA® Ultra ELC Coolant PreDiluted 50/50 with other coolants. It requires no further dilution. coolant filters and hard water should circumstances dictate its use in that environment. All other customers please call 1+800-237-8645 for all of your service needs. It is also compatible with standard heavy duty SCAs. Shell ROTELLA® Ultra ELC Coolant PreDiluted 50/50 provides freeze protection down to -34. Handling and Safety Information For information on the safe handling.) Advice on applications not covered in this handbook may be obtained from your Shell representative. NAP-Free heavy-duty ethylene glycol engine coolant premixed and ready to use Shell ROTELLA® Ultra ELC Coolant Pre-Diluted 50/50 is an extended life ethylene glycol coolant for heavy duty diesel. offroad. phosphates (NAP). It will not require an initial charge or additional supplemental coolant additives (SCAs) in the future. amines.shell. • Extended Life Capability Shell ROTELLA® Ultra ELC Coolant Pre-Diluted 50/50 typically provides up to 12. borates and silicates.000 miles in heavy duty applications under normal operating conditions. In markets outside North America where Shell ROTELLA® Ultra ELC Coolant Pre-Diluted 50/50 is not available. although to get the best performance from the long life capabilities. provided the coolant is checked and kept in good condition. The product is free of nitrites. Shell ROTELLA® Ultra ELC Coolant Pre-Diluted 50/50 is premixed and ready to use. mining and construction equipment. Shell ROTELLA® Ultra ELC Coolant Pre-Diluted 50/50 also provides protection in light duty engines making it highly suitable for mixed fleets (light duty as well as heavy-duty gasoline and diesel engines. pressure cap).000 hours or 600. use Shell HD Ultra ELC Coolant Pre-Diluted 50/50. please call 1+800-332-6457 for all of your service needs. Typical Freeze and Boilover Protection Mixing Chart Shell ROTELLA® Ultra ELC Coolant Pre-Diluted 50/50 As sold *Using a 15 lb.0 2. and Recommendations Shell ROTELLA® Ultra ELC Coolant Pre-Diluted 50/50 has been formulated to meet the following coolant specifications and is recommended for these specifications: OEM/Industry ASTM AS/NZS Caterpillar Cummins DAF Detroit Diesel Freightliner General Motors Kenworth International Truck & Engine JIS Specification D3306.070 – 1. or water. While future production will conform to Shell specifications. Protect the Environment Do not discharge into drains. D4985. Specification.002 J1034 TB1451 RP 329 Specification JDM H24 Typical Physical Characteristics Shell ROTELLA® Ultra ELC Coolant Appearance.1:1997 “Type A” EC-1 (Sections 2. pressure cap Freeze Point Protection* (°F) -34. Approvals.3 – 4. D6210 2108.Storage Requirements Store at ambient temperatures and limit periods of exposure to temperatures above 95°F.6 Boilover Protection* (°F) +264. variation in these characteristics may occur.6°F 8.1N HCL) Shelf life (unused) Silicon as silicate (ppm) Specific Gravity (60.5 incl.0 Min 5 years <10 1.080 ASTM D 6130 ASTM D 1122 Test Methods Pre-Diluted 50/50 Visual ASTM D 1119 ASTM D 1177 ASTM D 1287 ASTM D 1121 These characteristics are typical of current production.08°F) Yellow 2.5 Max -34. soil. Heavy Truck R026-170-97 CEMS B-1 K2234 OEM/Industry John Deere Landrover Mack Truck MAN Mercedes-Benz MTU PACCAR Peterbilt SAE Scania TMC Volvo 014GS17004 MAN 324 DBL7700 MTL 5048 CSO185 8502.2 97 Coolants/Antifreeze . visual color Ash Content (% w/w) Freeze point as sold pH as sold Reserve Alkalinity (ml 0. 1899M.0 – 9.) Bulletin 3666132 and 14603 MAT 74002 7SE298 and 93K217 48-22880 1825M. D 4340 • ASTM D 4985 • Chrysler MS-7170 • Cummins 90T8-4 • Federal Specification A-A-870 • Ford ESE-M97B44-A • Mack Truck • Freightliner • General Motors GM1899M (Performance corresponding to GM6038M) • J. and corrosion. steel and cast iron • Low silicate formulation • Nitrite-free. For information on Shell’s ROTELLA® ELC Extended Life Coolant contact the technical information line at 800-782-7852. Coolants/Antifreeze 98 . all-purpose coolant designed for use in both automotive and heavy duty diesel engines (with the use of SCA’s). it also complies with Cummins and other heavy-duty diesel engine manufacturer’s silicate requirements. solder. This product is also suitable for use in industrial internal combustion engines where an antifreeze/coolant is required to provide protection against freezing. Main Applications Shellzone® Antifreeze is specially formulated to meet the stringent aluminum corrosion protection requirements of today’s automotive engines. Performance Features and Benefits ShellZone® Antifreeze provides the following qualities: • Universal formula for both automotive and heavy duty diesel engines (ASTM D 3306 and ASTM D 4985) • Excellent heat transfer properties • Excellent anti-foam characteristics • Excellent corrosion protection for aluminum.I. ethylene glycol based antifreeze. amine-free and borax-free • Concentrate mixes readily with clean tap water • Pre-diluted product is ready to use and requires no mixing for top-up and initial fill • Compatible with cooling system filters • Compatible with heavy duty diesel supplemental coolant additives • Compatible with conventional brands of coolant • 100% biodegradable in its pure unused form Specifications. and Recommendations ShellZone® Antifreeze meets: • ASTM D 3306 for automotive service • ASTM D 4985 for heavy duty diesel service ShellZone® Antifreeze Prediluted 50/50 meets: • ASTM D 4656 for pre-blend automotive service • ASTM D 5345 for pre-blend heavy duty diesel service ShellZone® Antifreeze meets or exceeds the requirements of the following specifications: (It should be noted that many heavy-duty diesel manufacturers are changing their requirements to simply require ASTM D 4985) • AAMVA • General Motors GM1825M • ASTM D 3306 incl. single phase. ShellZone® Antifreeze Prediluted 50/50 is a 50/50 volume mixture of ShellZone® Antifreeze with deionized water. copper. Because of its low concentration of silicate. brass. Advice on applications not covered in this handbook may be obtained from your Shell representative. It is a low silicate. boil over. Approvals.ShellZone® Antifreeze/Coolant Conventional Shellzone® Antifreeze is a high quality. Case JIC501 • John Deere H24B1 • John Deere H24C1 • PACCAR • SAE J1034 • TMC of ATA RP-302A Note: ShellZone® Antifreeze is not an extended life coolant and requires the use of Supplemental Coolant Additives (SCA’s) in heavy duty and industrial applications. refer to its Material Safety Data Sheet at http://www.epc. While future production will conform to Shell specifications. storage.5 12 0. Typical Physical Characteristics ShellZone® Antifreeze Appearance Specific gravity 60/60 °F Freezing point. variation in these characteristics may occur. 99 Coolants/Antifreeze . °F (ASTM D 1177) 50 vol % q.com/. If you are a Shell Distributor. % (as Anhydrous Alkali Metasilicate) Typical Concentrate Fluorescent Green 1. or use of this product.09 Typical 50/50 Florescent Green 1. as received Silicate.045 These characteristics are typical of current production. please call 1+800-332-6457 for all of your service needs.s.shell. soil. or water.06 -34 10. aqueous solution pH (ASTM D 1287). All other customers please call 1+800-237-8645 for all of your service needs.13 -34 10.Handling and Safety Information For information on the safe handling.3 6 0. 1:2 dilution with water Reserve Alkalinity (ASTM D 1121). Protect the Environment Do not discharge into drains. Performance Features and Benefits • For all makes and models of passenger cars and light duty trucks. soil.epc. All other customers please call 1+800-237-8645 for all of your service needs. refer to its Material Safety Data Sheet at http://www. Specifications. the solution will provide protection over a temperature range of –34°F to +265°F with a system using a 15-psi radiator cap. • Excellent protection during high operating temperatures.com/. Do not discharge into drains. • Does not change color when added to existing fluid. ShellZone® Multi-Vehicle Extended Life Antifreeze and Coolant not only guards against freezing and boil-over. When used at a 50/50 ratio of antifreeze to good quality water. it also provides critical protection against corrosion forming on system components. and has been evaluated against: • ASTM D-4340 Hot Service Aluminum Protection • ASTM D-1384 Corrosion Protection Coolants/Antifreeze 100 . ® Handling and Safety Information For information on the safe handling. • 5 years / 150. and Recommendations ShellZone® Multi-vehicle Extended Life Antifreeze and Summer Coolant meets or exceeds ASTM D-3306. Protect the Environment Advice on applications not covered in this handbook may be obtained from your Shell representative. or use of this product. or water.000 mile service life when used during complete drain and fill. • Protects against corrosion. please call 1+800-332-6457 for all of your service needs. If you are a Shell Distributor. including aluminium. • Protects against water pump cavitation. Approvals.shell. or 150.ShellZone® Multi-Vehicle Extended Life Antifreeze and Summer Coolant ShellZone® Multi-Vehicle Extended Life Antifreeze and Summer Coolant is a premium quality antifreeze/coolant that has been tested to be compatible with all automotive and light duty truck antifreeze/coolant products available in the market today. • • • • • • • • • • ASTM D-2809 Water Pump Cavitation ASTM D-1881 Foaming Characteristics ASTM D-2570 Metal Protection GM 6277M Ford WSS-M97B51-A1 Ford WSS-M97B44-D DaimlerChrysler MS-9769 Mercedes-Benz DBL 7700 Toyota TSK 2601 VW TL774 Main Applications ShellZone Multi-vehicle Extended Life Antifreeze and Summer Coolant is recommended for all automotive and light duty truck cooling systems not requiring the use of SCA’s. regardless of color.000 miles of service (which ever occurs first). When used in a flush and refill service of the cooling system. the product will provide 5 years. storage. .7°C (-34°F) +173°C (+ 345°F) None No Effect 9. °C (°F) Auto Finish Effect Density. 50% Solution Freeze Pt. variation in these characteristics may occur. °C (°F) Flash Point. @ 60 °F Ash Content. ® Cooling System Quarts of ShellZone Multi-vehicle Extended Life Antifreeze and Summer Coolant required for protection to temperature (F) shown Capacity in Quarts 2 3 4 5 6 7 8 9 10 8 9 10 11 12 13 14 15 16 17 18 19 24 16 18 19 -7 4 4 8 10 13 15 16 17 18 19 20 -34 -21 -12 -6 0 3 6 8 10 12 14 15 -50 -34 -23 -15 -9 -5 0 2 5 7 9 -62 -47 -34 -25 -18 -12 -8 -4 0 2 -57 -45 -34 -26 -19 -14 -10 -7 -54 -43 -34 -27 -21 -16 -62 -52 -42 -34 -28 -58 -50 -42 For cooling systems larger than shown. lb/US gal.Typical Physical Characteristics Test Color and Odor Specific Gravity. 60/60°F pH. mL Foaming Tendencies Method Visual ASTM D 1122 ASTM D 1287 ASTM D 1177 ASTM D 1120 ASTM D-92 ASTM D 1882 Conversion ASTM D 1119 ASTM D 1121 ASTM D-1881 Typical Yellow Characteristic odor 1. While future production will conform to Shell specifications. °C (°F) Boiling Point. 101 Coolants/Antifreeze .1216 8.798 3 30 ml max. weight % Reserve Alkalinity.3 -36. 50/50 Dilution. <1 sec break time These characteristics are typical of current production. double the quantity required for a system half as large.36 0. All other customers please call 1+800-237-8645 for all of your service needs. • Compatible with all normal oil seal materials.Shell ALEXIA® Oil 50 Cylinder Lubricant for low-speed crosshead diesel engines Shell ALEXIA® Oil 50 is a premium quality cylinder lubricant designed for use in all low speed crosshead diesel engines which burn residual fuel with sulfur content higher than 1. Lower Maintenance Costs • Keeps engines exceptionally clean.com/. and Recommendations Approved by all manufacturers of low speed crosshead diesel engines.shell. Shell ALEXIA® Oil 50 is blended from high viscosity index base oils. Specifications. • Low cylinder and piston ring wear with typical cylinder wear rates below 0. low speed marine diesel engines operating with higher pressures. Approvals. charge air Protect the Environment Do not discharge into drains. Performance Features and Benefits Improved Engine Reliability • Outstanding acid neutralizing properties which help to prolong the life of components. soil. storage. If you are a Shell Distributor. Main Applications • Cylinder lubrication of low speed marine diesel engines which burn residual fuel with a sulfur content higher than 1.5% weight. piston rings. and higher liner wall temperatures. please call 1+800-332-6457 for all of your service needs. Compatibility and Miscibility Please note that due to its high additive content.5% weight. ring grooves. refer to its Material Safety Data Sheet at http://www. High levels of Acid Stress can occur if liner wall temperatures are too low. under piston spaces and in cylinder ports. • Shell ALEXIA® Oil 50 is suitable for use in applications where high levels of Acid Stress occur. or water. • Minimal deposits on pistons. It is particularly suitable for the new generation of highly rated.epc. • Proven ability to keep engines clean and control wear and scuffing in the latest engine designs. fuel efficient. temperatures are too low or lubrication feed rate is not sufficient to ensure a suitable TBN throughput for acid neutralization. it is not advisable to mix Shell ALEXIA® Oil 50 with any other cylinder lubricant. Re-assurance • Completely stable in storage under the widely varying conditions encountered aboard ship. or use of this product. Handling and Safety Information For information on the safe handling.05 mm per 1000 hours due to enhanced boundary lubrication properties. Advice on applications not covered in this handbook may be obtained from your Shell representative. minimizes maintenance requirements and allows the periods between overhauls to be extended. Cylinder Oil 102 . While future production will conform to Shell specifications.5 > 95 0.Typical Physical Characteristics Shell ALEXIA® Oil 50 Kinematic Viscosity Viscosity Index Density Flash Point (PMCC) Pour Point TBN Sulfated Ash @15°C kg/L °C °C mg KOH/g % wt @40 °C @100 °C cSt cSt 50 225 19. 103 Cylinder Oil .7 These characteristics are typical of current production.940 > 205 < -6 70 8. variation in these characteristics may occur. 0 19. it is not advisable to mix Shell ALEXIA® Oil LS with any other cylinder lubricant. Performance Features and Benefits Reduced piston deposits • The reduced ash level of Shell ALEXIA® Oil LS helps to avoid excessive piston top land deposits. Specifications. If you are a Shell Distributor. While future production will conform to Shell specifications. variation in these characteristics may occur. Compatibility and Miscibility Please note that due to its high additive content. An approval trial with MAN B&W is in progress. Advice on applications not covered in this handbook may be obtained from your Shell representative. Main Applications • Cylinders of low-speed crosshead diesel engines burning fuels with sulfur content below 2%wt. SAE 50 cylinder lubricant. Approvals. or use of this product.epc. This enables it to keep the ring belt and scavenge air ports clean in spite of the reduced BN. Protect the Environment Do not discharge into drains. than a 70BN cylinder oil. All other customers please call 1+800-237-8645 for all of your service needs.shell. please call 1+800-332-6457 for all of your service needs.3 These characteristics are typical of current production. Typical Physical Characteristics Shell ALEXIA® Oil LS Kinematic Viscosity Viscosity Index Density Flash Point (PMCC) Pour Point TBN Sulfated Ash @ 15°C kg/L °C °C mg KOH/g % wt @ 40 °C @ 100 °C cSt cSt 50 211.com/. soil.Shell ALEXIA® Oil LS Special cylinder oil for low-speed diesel engines Shell ALEXIA® Oil LS is a special 40BN. Handling and Safety Information For information on the safe handling. where the designer recommends a lower Base Number (BN) oil to reduce the risk of “sudden severe wear” or scuffing. refer to its Material Safety Data Sheet at http://www. or water. storage. and Recommendations Shell ALEXIA® Oil LS is approved by Wartsila (Sulzer). for improved piston running conditions in low speed crosshead diesel engines burning low sulfur fuels. not reflected in the BN of the product. Cylinder Oil 104 .5 100 0.925 210 -6 40 5. Greater feed rate flexibility • The control of deposits and lower ash allows Shell ALEXIA® Oil LS to be used over a wider range of feed rates with less danger of excessive deposits. which can sometimes build up when 70BN oils are used with low sulfur fuel. Good piston ring and port cleanliness • Shell ALEXIA® Oil LS contains “hidden” detergency. °F Pour Point.Shell CORENA® Oils K Compressor cylinder lubricants Shell CORENA® Oils K are premium quality compounded cylinder lubricants specifically formulated for wet gas or hydrocarbon gas compressors..3 225 15 ISO Viscosity Grade 100 150 27.5 245 14 Viscosity Index Flash Point. mg KOH/g These characteristics are typical of current production. All other customers please call 1+800-237-8645 for all of your service needs. While future production will conform to Shell specifications. variation in these characteristics may occur. or use of this product. If you are a Shell Distributor.5 235 14 460 25. COC.4 0. °F Copper Corrosion Neutralization No.shell.0 495 63.8 9. Performance Features and Benefits • Resistance to wash-off by wet air or gas • Lubricity in areas where water is present • Resistant to wash-off through chemical solvent action by certain hydrocarbon gases • Resistant to wash-off through chemical solvency by certain organic chemicals These oils should not be used to lubricate the running gear or crankcases of compressors as the fatty oil can separate from the lubricant.4 0. wt% Aniline Point. 105 Cylinder Oil .4 2210 140 95 590 15 1b 0.4 728 77. natural gas or certain chemically active gases • Pressures below 1000 psi (Shell CORENA® K 100.4 0. They contain polar or fatty oils which enable the lubricant to resist being washed off cylinder walls by the action of wet air or gas.epc. °API Viscosity: @ 40°C @ 40°C @ 40°F @ 212°F cSt cSt SUS SUS Test Method D 1298 D 445 D 445 (calc) (calc) D 2270 D 92 D 97 D 130 D 974 D 524 D 611 D 94 68 28.9 26.5 413 28. °F Saponification No. or water.8 95.com/.. Advice on applications not covered in this handbook may be obtained from your Shell representative. Shell CORENA® K 150) • Pressures above 1000 psi (Shell CORENA® K 460) • Bearings and machine parts of equipment requiring compounded products Handling and Safety Information For information on the safe handling.7 104 480 15 1b 0.0 11. Main Applications • Reciprocating compressors having separate cylinder lubrication systems • Compression of wet air. TAN-C Carbon Residue Ramsbottom.3 230 15 139 14.32 377 57. please call 1+800-332-6457 for all of your service needs. soil. refer to its Material Safety Data Sheet at http://www. Typical Physical Characteristics Shell CORENA® Oils K Gravity. storage. forming deposits on the surfaces of the crankcase and plugging oil passages.2 102 525 15 1b 0. wet hydrocarbon. Protect the Environment Do not discharge into drains.4 0.3 72.9 100 480 15 1b 0. especially in gas re-injection compressor applications. soil.epc. Cylinder Oil 106 . carbon dioxide. Advice on applications not covered in this handbook may be obtained from your Shell representative.shell. It is based on polyglycol base fluids and offers significant benefits over mineral oil based products.com/. However. leather seals are not recommended for use with polyglycol-based lubricants. Main Applications • Gas re-injection compressors Recommended for cylinder lubrication of reciprocating compressors used for oilfield gas re-injection at pressures of up to 400 bar. helium and nitrogen. reducing lubricant consumption and costs. improving piston ring and packing lubrication. Service intervals can be extended. or use of this product.Shell MADRELA® Oil GP Synthetic lubricant for gas compressors Shell MADRELA® Oil GP has been specially developed for cylinder lubrication of reciprocating compressors handling natural gas at high pressure. refer to its Material Safety Data Sheet at http://www. • Reciprocating gas compressors handling hydrocarbon and other gases Shell MADRELA® Oil GP may also be used for compression of hydrocarbon process gases. Compatibility and Miscibility Seal compatibility Shell MADRELA® Oil GP may be used with most common seal and packing materials. Corrosion protection is increased and wear rates further reduced • No effect on well formation In gas re-injection applications. If you are a Shell Distributor. Performance Features and Benefits • Reduced hydrocarbon gas solubility Developed specifically to provide reduced gas solubility. • LPG and LNG vehicle fueling Suitable for use in compressors handling natural and petroleum gas for vehicle fueling applications. please call 1+800-332-6457 for all of your service needs. reducing maintenance and downtime costs. as the natural fats tend to be removed causing seal shrinkage and hardening. Shell MADRELA® Oil GP present as carryover in the re-injected gas. Protect the Environment Do not discharge into drains. • Reduced feed rate The improved lubrication allows a reduction in cylinder feed rates. is compatible with well bore treatment chemicals and resists deposit formation and well impairment caused by plugging of the well strata. or water. This results in reduced viscosity loss in comparison with mineral oil-based products. Handling and Safety Information For information on the safe handling. • Lubricant film retention The reduced viscosity loss also results in retention of a stronger lubricant film on the cylinder wall. piston rings and packing components. Special changeover procedures are required when moving from mineral oil-based products to Shell MADRELA® Oil GP and vice versa. storage. All other customers please call 1+800-237-8645 for all of your service needs. hydrogen. 8 217 536 -67 1.042 100 These characteristics are typical of current production.Typical Physical Characteristics Shell MADRELA® Oil GP Kinematic Viscosity @ 40°C @ 100°C Viscosity Index Flash Point COC Pour Point Density at 15°C °F °F kg/L cSt cSt ISO 2909 ISO 2592 ISO 3016 ISO 12185 ISO 3104 84 16. 107 Cylinder Oil . variation in these characteristics may occur. While future production will conform to Shell specifications. Steam Cylinder Lubrication The function of a steam-cylinder lubricant is to form an oil film that will adequately lubricate the rubbing surfaces at high operating temperatures and also prevent leakage past valves. fatty oils volatilize under high superheat conditions and show little advantage over ‘straight’ grades under these conditions. have an advantage over ‘straight’ grades under environments of moderate superheat. easy spreading over the working surfaces and the ability to resist scouring action of the steam (the washing effect of water) are other important properties. therefore. the greater will be the required heat stability which is generally related to viscosity. Steam-cylinder oils are classified according to Low Speed Enclosed Gears Shell VALVATA® Oils J may be used to advantage in worm gears prone to suffer extensive wear and to reduce the bulk oil temperature. • Tenacious lubricating oil film Provides effective lubrication and corrosion protection even when subjected to heavy steam-washing conditions steam temperature and engine power. Because of their emulsification properties. Steam Engine Lubrication In steam engines. The oil must. Performance Features and Benefits • Good thermal resistance and oxidation stability Possess low volatility and a natural resistance to the formation of gummy or carbonaceous deposits in high temperature conditions. The higher the steam temperature the more powerful the engine. Bearing Lubrication of Steam Engines There are two types of crankcase engine. for the lubrication of steam cylinders working under high temperature. They are used. separate readily from the water so that it can drain off from time to time. The lubrication requirements of cylinders and bearings must be considered separately. where low carbon formation and ‘steam washing’ are important considerations. pistons and glands. high pressure conditions. Compounded oils. Cylinder Oil 108 . They atomize more easily and with steam of moderate superheat and produce more tenacious lubricating films than ‘straight’ grades of the same viscosity. should be used. Typical examples are gears running at low speed under stop-start conditions. Where water separation is important. However. the lubrication requirement of the cylinders and other parts exposed to steam differ from those of bearings and other external parts working under far less arduous conditions. Enclosed crankcase engines have force-feed circulating systems where the oil is liable to be contaminated with water through steam leakage. are suitable. compounded oils may be difficult to separate from water. the open and the enclosed type: For open crankcase bearing lubrication ordinary machine oils. such as Shell VALVATA® Oils J. SHELL TURBO® Oils T are recommended for this purpose. Main Applications • Seam cylinder lubrication • Low speed enclosed gears • Certain worm gears Advice on applications not covered in this handbook may be obtained from your Shell representative. such as Shell VITREA® Oil. high viscosity mineral oils compounded with a small percentage of fatty oils.Shell VALVATA® Oils J Compounded steam cylinder oil Shell VALVATA® Oils J are quality refined. primarily. Efficient atomization. a ‘non fatty’ lubricant. such as Shell VITREA® Oils. or water. soil. storage.com/.shell. please call 1+800-332-6457 for all of your service needs. If you are a Shell Distributor. refer to its Material Safety Data Sheet at http://www.epc. While future production will conform to Shell specifications. variation in these characteristics may occur.0 80 0. Typical Physical Characteristics Shell VALVATA® Oils J ISO Viscosity Grade Kinematic Viscosity @ 40ºC @ 100ºC Viscosity Index Specific Gravity @ 15ºC Flash Point COC Pour Point ºC ºC ASTM D 445 cSt cSt ASTM D 2270 ASTM D 4052 ASTM D 92 ASTM D 5949 460 31. or use of this product. All other customers please call 1+800-237-8645 for all of your service needs.925 305 -6 J 460 460 J 680 680 J 1000 1000 These characteristics are typical of current production.Handling and Safety Information For information on the safe handling.910 275 -6 1000 40.5 99 0. Grade Selection Lubricant Application Cylinders Steam Temperature Up to 315ºC Up to 300ºC Saturated or wet steam up to 220ºC Bearings Open crankcase engines Enclosed crankcase engines Horsepower Up to 500 Up to 1500 Over 500 Shell VITREA Oils Shell VITREA® Oils Shell VALVATA® Oils J* ® Shell Grade Remarks *Compounded oil should not be used where separation from the condensate is important # More viscous grades with more Powerful engines Shell VITREA® Oils SHELL TURBO® Oils T# 109 Cylinder Oil .6 70 0.903 270 -6 680 37. Protect the Environment Do not discharge into drains. storage. or water. which aids in a clean running and lasting engine • May be used at any time in an engines life-cycle and is fully compatible with conventional engine oils Specifications. and Recommendations Has enhanced wear protection and outstanding resistance to thermal breakdown at operating temperatures. SL.S. Protect the Environment Do not discharge into drains.epc. FormulaShell® Full Synthetic Motor Oil is a motor oil formulated for improved fuel economy and to provide the engine protection and performance required by engine manufacturers. Handling and Safety Information For information on the safe handling. Always follow the vehicle manufacturer’s recommendation for the right viscosity grade and API Service Category.FormulaShell® Full Synthetic Motor Oil Meets API Service Categories SM. Energy Conserving ILSAC GF-4 specification. European and Japanese cars and light trucks with gasoline and gasoline turbo-charged engines where API SM. SL.com/. If you are a Shell Distributor. Engine Oil 110 . It exceeds all automobile and light truck warranty requirements for gasoline and turbocharged engines where an API SM and ILSAC GF-4 oil is recommended.. please call 1+800-332-6457 for all of your service needs. soil. or use of this product. All other customers please call 1+800-237-8645 for all of your service needs. Performance Features and Benefits FormulaShell® Full Synthetic Motor Oil meets or exceeds: • North American warranty requirements for U. SJ. the results are: • Excellent lubrication at extremely low temperatures • Extra protection at extremely high temperatures • Lower oil consumption under high speed conditions • Extra protection against harmful deposits and acids. refer to its Material Safety Data Sheet at http://www. Approvals. SJ or CF oils are specified • ILSAC GF-4 Energy Conserving standards • General Motors GM6094M specification • Chrysler MS 6395N specification • Ford WSS-M2C930-A (5W-20) and WSS-M2C929-A (5W-30) specifications Compared to conventional oils. FormulaShell® Full Synthetic Motor Oil is compatible with other conventional and synthetic oils. or SJ rated oils.shell. This oil can be used in place of API SL. °C CCS Viscosity.5 228 -33 4. variation in these characteristics may occur.7 227 -49 3480 9300 (-35°C) Typical Results 5W-30 34.4 57. While future production will conform to Shell specifications.Typical Physical and Chemical Properties FormulaShell® Full Synthetic Motor Oil SAE Viscosity Grade API Gravity Viscosity @ 40°C. cP (°C) 5W-20 35.47 10.5 8.8 61.090 (-25) 11. cP (°C) MRV Viscosity. cSt @ 100 °C. °C Pour Point.300 (-35°C) 10W-30 33.1 46.100 (-30) These characteristics are typical of current production.51 225 -36 4.5 10. cSt Flash Point.300 (-30°C) 17. 111 Engine Oil . shell. °C (°F) Pour Point.epc. and SH rated oils. High Detergent FormulaShell® SAE 30 and SAE 40 single grade motor oil meet or exceeds all automobile and light duty truck requirements for gasoline and turbocharged engines. Meets API Service Classification SM and can be used in place of SL. please call 1+800-332-6457 for all of your service needs. Follow manufacturer’s recommendations for viscosity grade and API Service Category.FormulaShell® HD Engine Oils Meets API Service Categories SM. and Recommendations Meets car manufacturers warranty requirements for gasoline engines where API SL oils are specified.0 (680) 224 (435) -12 (+10) These characteristics are typical of current production. All other customers please call 1+800-237-8645 for all of your service needs. FormulaShell® SAE 30 and SAE 40 is especially recommended for high temperature and heavy duty. FormulaShell® SAE 30 and SAE 40 provides excellent wear protection where climate and engine temperature do not vary widely. soil.5 14.0 (470) 218 (425) -18 (0) Typical Results 40 27. COC. Approvals.8 134. SJ High Performance. While future production will conform to Shell specifications. Specifications. Typical Physical and Chemical Properties FormulaShell® HD Engine Oils SAE Viscosity Grade API Gravity Viscosity @ 40°C @ 100°C (SUS) (min) Flash Point. Handling and Safety Information For information on the safe handling. °C (°F) 30 27. severe type service such as hauling boats and camping trailers at sustained high speeds. variation in these characteristics may occur. or use of this product. SL. Engine Oil 112 .com/. Protect the Environment Do not discharge into drains. If you are a Shell Distributor.2 11.7 94. SJ. refer to its Material Safety Data Sheet at http://www. or water. storage. soil. °C (°F) Pour Point. SJ. Pumping Viscosity. Protect the Environment Do not discharge into drains. Specifications.7 12. and SH rated oils. and Recommendations Meets car manufacturers warranty requirements for gasoline engines where API SM oils are specified. If you are a Shell Distributor. They provide extra protection to help extend the life of the engine. please call 1+800-332-6457 for all of your service needs.50 152 221 (430) -30 (-22) -25°C (-13°F) -30°C (-22°F) 60. storage.epc. 7000 @ Low Temp. These oils can be used in place of SL. or water. refer to its Material Safety Data Sheet at http://www. variation in these characteristics may occur. Handling and Safety Information For information on the safe handling.0 143 221 (430) -30 (-22) -25°C (-13°F) -30°C (-22°F) 60. Typical Physical and Chemical Properties FormulaShell® High Mileage Motor Oil SAE Viscosity Grade API Gravity Viscosity @ 40 °C.96 108. SL. All other customers please call 1+800-237-8645 for all of your service needs. cP. Max. cSt Viscosity Index Flash Point. While future production will conform to Shell specifications.com/. High Detergent FormulaShell® High Mileage Motor Oils are formulated for engines with 75.000 Typical Results 10W-40 30.. The SAE 10W-30 or SAE 10W-40 grade engine oils meet and exceed all automobile and light duty truck requirements for gasoline engines where API SM service performance is recommended.000 miles and more. Advice on applications not covered in this handbook may be obtained from your Shell representative.4 15. Performance Features and Benefits Some of the features of FormulaShell® High Mileage Motor Oils are: • Help reduce oil consumption • Provide protection for worn engine parts • Contain a Seal Conditioner to help reduce leaks Follow manufacturer’s recommendations for viscosity grade and API Service. 113 Engine Oil .96 80. SJ High Performance.000 These characteristics are typical of current production.shell.FormulaShell® High Mileage Motor Oil Meets API Service Categories SM. cSt @ 100 °C. °C (°F) Viscosity. cP Max 10W-30 30. Approvals. or use of this product. While future production will conform to Shell specifications. max Viscosity. variation in these characteristics may occur. piston scuffing and combustion chamber deposits. All other customers please call 1+800-237-8645 for all of your service needs. Meets Car Manufacturers Warranty Requirements of Gasoline Engines where API SM oils are specified.epc. °C (°F) Pour Point. and Recommendations Meets API Service Categories SM.FormulaShell® Motor Oils SB Synthetic blend engine oils FormulaShell® Synthetic Blend Engine Oils are formulated with high viscosity index. Protect the Environment Do not discharge into drains. Engine Oil 114 . thermal stability and anti-wear protection • Meets API SM and ILSAC GF-4 and GF-3 energy conserving requirements • Meets GM 6094M for low-temperature pumpability • Meets Chrysler MS 6395N Note: Follow manufacturer’s recommendations for viscosity grade and API service category. or use of this product. Pumping. cP. These oils provide a high level of protection against wear. please call 1+800-332-6457 for all of your service needs. soil. Max 6600 @ cP. Approvals.67 158 215 (420) -33 (-27) -30°C (-22°F) -25°C (-13°F) -35°C (-31°F) 40.com/.shell. SL. If you are a Shell Distributor.6 139 221 (430) -33 (-27) These characteristics are typical of current production. Handling and Safety Information For information on the safe handling. °C (°F) Viscosity. cP Max Typical Results 5W-30 32.86 10. rust and corrosion. Max 7000 @ Low Temp.000 -30°C (-22°F) 40. thermally stable base stocks and select additive systems to provide protection for the demands made on modern crankcase lubricants. storage.6 63. Its advanced formulation combines quality mineral oils with synthetic oils for excellent cleanliness.37 70.000 10W-30 31. Specifications. Typical Physical and Chemical Properties FormulaShell® Motor Oils SB SAE Viscosity Grade API Gravity Viscosity.74 10. Performance Features and Benefits • Engineered to provide outstanding engine protection and performance. Energy Conserving ILSAC GF-4 AND GF-3 specifications. high temperature oxidation and valve train wear. refer to its Material Safety Data Sheet at http://www. cSt @ 40°C @ 100°C Viscosity Index Flash Point. SJ. Advice on applications not covered in this handbook may be obtained from your Shell representative. or water. refer to its Material Safety Data Sheet at http://www. or .Shell ARGINA® Oil T Medium-speed trunk-piston diesel engine oil Shell ARGINA® Oil T is a multifunctional crankcase lubricant for highly rated medium-speed diesel engines operating on residual fuel. soil. which create conditions of moderate oil stress. Protect the Environment Do not discharge into drains. requiring special types of detergency to avoid sludges. and Recommendations Shell ARGINA® Oil T enjoys a comprehensive range of Original Equipment Manufacturers’ approvals through field experience over many years and meets the engine test criteria for API CF. The combustion of high sulfur fuels produces sulfur acids. Re-assurance: • The oils have a comprehensive range of engine manufacturers’ approvals. All other customers please call 1+800-237-8645 for all of your service needs. which cause high wear rates of piston rings and cylinder liners unless neutralized by a high additive reserve in the oil. Heavy fuels contaminate the oil with asphaltenes. need very specialized lubricants. These conditions usually occur: . Performance Features and Benefits Improved Engine Reliability: • Effective detergent and dispersancy additives prevent the build up of soot. Specifications. or use of this product. • Excellent piston / liner wear control and good gear performance help reduce component costs.where fuels with sulfur <3% are in use • Marine engine reduction gears and certain other ship-board applications.shell. • Medium-speed engines burning residual fuel Handling and Safety Information For information on the safe handling. If you are a Shell Distributor. Lower Maintenance Costs: • Good thermal and oxidation stability allows oil drain intervals to be extended. black sludge and heavy fuel contaminants in critical parts of the engine and keep the engine exceptionally clean • Combustion acids are effectively neutralized and the engine is protected from acidic corrosion. or . Main Applications • Medium-speed industrial or marine propulsion and auxiliary engines. Shell ARGINA® Oil T is designed for conditions of moderate oil stress. 115 Engine Oil . so centrifugal separators are used to remove water and combustion contaminants from the oil.epc. or .in engine designs more than 5 years old. please call 1+800-332-6457 for all of your service needs. Approvals. where special lubricants are not required. The oil is in service for very long periods. burning residual fuel oils. storage.com/. Advice on applications not covered in this handbook may be obtained from your Shell representative.in newer designs where load factors are predominantly 85% or less. or water.where oil consumption is 1g/kWh or more. Typical Physical Characteristics Shell ARGINA® Oil T Kinematic Viscosity Viscosity Index Density Flash Point (PMCC) Pour Point Base Number Sulfated Ash Load Carrying Capacity (FZG) @ 15°C kg/L °C °C mg KOH/g % wt Failure load Stage @ 40°C @ 100°C cSt cSt 30 110 12 100 0. variation in these characteristics may occur. While future production will conform to Shell specifications.7 11 These characteristics are typical of current production.910 225 -18 30 3.7 11 40 135 14 100 0. Engine Oil 116 .905 212 -18 30 3. shell. Shell CAPRINUS® Oils XR use the latest.epc. engine oils. please call 1+800-332-6457 for all of your service needs. Shell CAPRINUS® Oils XR may also be suitable for certain engines in power generation. All other customers please call 1+800-237-8645 for all of your service needs. refer to its Material Safety Data Sheet at http://www. even under high operating temperatures and pressures. and Recommendations API Service Class EMD General Electric LMOA Detroit Diesel .CF Approved ‘Worthy of full scale field test’ (WOFT) Gen 4 . storage. Applications are primarily for railroad locomotives.Long Life ‘tentative approval’ Generation 5 Recommended for DDC Series 149 engines under severe conditions Main Applications • North American diesel engines subjected to the most arduous duty where ‘zinc-free’ oils are recommended by the engine manufacturer. • Shell CAPRINUS® Oils XR are low chlorine formulations meeting the requirements of leading railroad operators in North America Compatibility and Miscibility Shell CAPRINUS® Oils XR is compatible with all seal materials and paints normally specified for use with mineral oils Handling and Safety Information For information on the safe handling. or water. or use of this product. heavy-duty. Shell CAPRINUS® Oils XR do not contain zinc and are approved for use by GM-EMD for their engines fitted with silver piston-pin bearings and by GE for their latest locomotives. If you are a Shell Distributor. marine and mine-haul applications. soil. Use of low-chlorine antiwear additives ensures protection of valve trains and other parts • High viscosity index base oils Provides a higher level of protection than lubricants based on naphthenic mineral oils Advice on applications not covered in this handbook may be obtained from your Shell representative. particularly those manufactured by General Electric and General Motors Electro-Motive Division (EMD). Approvals. Performance Features and Benefits • Excellent detergency and dispersancy properties A carefully balanced combination of detergency and dispersancy ensures outstanding engine cleanliness • Good oxidation and thermal stability Good protection against corrosion by the acidic products of combustion • Good anti-wear properties Maintains a protective oil film between pistons and their rings and cylinder walls. Specifications. lowchlorine additive technology which offers both environmental benefits and improved performance.com/. The performance of Shell CAPRINUS® Oils XR have been demonstrated in highly rated North American railroad operation subject to the most severe operating conditions. Protect the Environment Do not discharge into drains. intended mainly for railroad diesel engines of North American origin. however.Shell CAPRINUS® Oils XR Railroad diesel engine oil Shell CAPRINUS® Oils XR are a premium grade. 117 Engine Oil . 5 13. While future production will conform to Shell specifications. variation in these characteristics may occur.1 98 0.0 40 150 15.90 256 -21 Trace 1.Typical Physical Characteristics Shell CAPRINUS® Oils XR Kinematic Viscosity Viscosity Index Density Flash Point (COC) Pour Point Chlorine Content Sulfated Ash TBN-E %wt @ 15°C kg/l °C °C @ 40°C @ 100°C cSt cSt 20W-40 132 51.5 13. Engine Oil 118 .90 260 -15 Trace 1.0 These characteristics are typical of current production.1 115 0. TBN-E Sulfated Ash. COC. please call 1+800-332-6457 for all of your service needs.com/. Handling and Safety Information For information on the safe handling. 119 Engine Oil . soil. °C (°F) Neutralization No. Typical Physical Characteristics Shell CAPRINUS® Oils XS Test Method 40 Gravity. If you are a Shell Distributor.Shell CAPRINUS® Oils XS High performance. All other customers please call 1+800-237-8645 for all of your service needs.0 97 246 (480) -21 (-5) 17 1. and Recommendations • ElectroMotive Division of General Motors (EMD) • General Electric as Generation 4 Long Life Oils • Locomotive Maintenance Officers Association (LMOA) Generation 5 • API CD (obsolete) Main Applications • Recommended for medium speed two-cycle and four-cycle railroad diesel engines. and chlorine-free railroad engine oils made with OLOA 2000.9 NIL SAE Grade 20W-40 26.5 140 15. Approvals. °C (°F) Pour Point.5 114 222 (475) -24 (10) 17 1.epc.shell. refer to its Material Safety Data Sheet at http://www. wt% Zinc. or use of this product.9 NIL These characteristics are typical of current production. including EMD and General Electric • Other similar diesel engines used as auxiliary or main engines in marine service or as switching locomotives • Stationary engines requiring oils with API CD (obsolete) level performance Advice on applications not covered in this handbook may be obtained from your Shell representative. zinc-free. Shell CAPRINUS® Oils XS are available in SAE 40 and SAE 20W-40 viscosity grades. Performance Features and Benefits • Formulated with OLOA 2000 additive system that is both zinc free and chlorine free • Provide good engine cleanliness • Good retention of Total Base Number (TBN) provides extended oil drain interval capability Specifications. zinc-free and chlorine-free railroad engine oils Shell CAPRINUS® Oils XS are 17 TBN high quality. ppm D 1298 D 445 D 445 D 2270 D 92 D 97 D 2896 D 874 X-ray 24. While future production will conform to Shell specifications.9 180 15. or water. Protect the Environment Do not discharge into drains. °API Viscosity @ 40°C. cSt @ 100°C. variation in these characteristics may occur. storage. cSt Viscosity Index Flash Point. and Recommendations • ElectroMotive Division of General Motors (EMD) • General Electric as Generation 4 Long Life Oils • Locomotive Maintenance Officers Association (LMOA) Generation 5 • API CD (obsolete) Main Applications • Suitable for medium speed two-cycle and fourcycle railroad diesel engines. Typical Physical Characteristics Shell CAPRINUS® Oils XT Kinematic Viscosity Viscosity Index Flash Point (COC) Pour Point Sulfated Ash TBN-E Gravity °C °C % wt mg/KOH/g ºAPI @ 40°C @ 100°C cSt cSt 40 150 15. zinc-free and chlorine-free railroad engine oils Shell CAPRINUS® Oils XT are 13 TBN high quality. Protect the Environment Do not discharge into drains. and chlorinefree railroad engine oils. please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. variation in these characteristics may occur. zinc-free. Shell CAPRINUS® Oils XT are available in SAE 40 and SAE 20W-40 viscosity grades. or use of this product. soil. storage. Handling and Safety Information For information on the safe handling. or water.shell. While future production will conform to Shell specifications. Performance Features and Benefits • Formulated with HiTEC 6888 additive system that is both zinc-free and chlorine-free • Provides good engine cleanliness • Good retention of Total Base Number (TBN) provides extended oil drain interval capability Specifications.1 These characteristics are typical of current production. Engine Oil 120 .0 96 246 -18 1. Approvals.3 13.0 26. If you are a Shell Distributor.com/. refer to its Material Safety Data Sheet at http://www.epc.Shell CAPRINUS® Oils XT High performance. including EMD and General Electric • Other similar diesel engines used as auxiliary or main engines in marine service or as switching locomotives • Stationary engines requiring oils with API CD (obsolete) level performance Advice on applications not covered in this handbook may be obtained from your Shell representative. refer to its Material Safety Data Sheet at http://www. • Reduced deposits in piston ring belt and cylinder liners. If you are a Shell Distributor. All other customers please call 1+800-237-8645 for all of your service needs. soil. turbochargers. • Longer oil life. • Geared transmissions. especially in high stress engines. Approvals. • Improved control of liner lacquer leads to better control of oil consumption and contributes to lower cost of operation.com/. in the event of water contamination. • Deck machinery and other marine applications requiring SAE 30 or 40 viscosity oils. due to Shell GADINIA® Oils unique formulation giving excellent alkalinity retention. Protect the Environment Do not discharge into drains. please call 1+800-332-6457 for all of your service needs. 121 Engine Oil . • Superior protection against corrosion for all engine components.epc. because of Shell GADINIA® Oils improved water tolerance and separation in separators. storage. because of Shell GADINIA® Oils excellent resistance to oxidation and thermal degradation under severe operating conditions. or use of this product. Main Applications • Highly rated.Shell GADINIA® Oils Lubricants for medium-speed marine diesel engines running on distillate fuels Shell GADINIA® Oils are premium quality multifunctional diesel engine lubricants that are specially designed for the most severe service main propulsion and auxiliary marine trunk piston engines burning distillate fuels with a sulfur content up to 1%. Performance Features and Benefits Improved engine reliability: • Greater tolerance to engine overload or poor combustion due to improved piston cleanliness. and Recommendations • API CF • Shell GADINIA® Oils are approved by leading trunk piston engine manufacturers Handling and Safety Information For information on the safe handling.shell. means that Shell GADINIA® Oils are suitable for the widest range of modern diesel engines. They also perform satisfactorily in smaller high-speed engines of fishing fleets that operate under arduous conditions and have small sumps. medium speed. Specifications. • OEM endorsement by leading diesel engine manufacturers following extensive field approval trials. Re-assurance • Greater safety margin to protect highly loaded bearings. or water. Lower maintenance costs: • Extended diesel engine life through reduced risk of ring sticking and breakage. Advice on applications not covered in this handbook may be obtained from your Shell representative. main propulsion & auxiliary trunk-piston marine diesel engines. oil filled stern tubes and variable pitch propellers. Typical Physical Characteristics Shell GADINIA® Oils Kinematic Viscosity Density Flash Point (PMCC) Pour Point Load Carrying (FZG) TBN Sulfated Ash @ 40°C @ 100°C @ 15°C cSt cSt kg/L °C °C Fail Stage mg KOH/g % wt 30 104 11.35 40 139 14. Engine Oil 122 .897 200+ -18 12 12 1.8 0. While future production will conform to Shell specifications.4 0. variation in these characteristics may occur.900 225+ -18 12 12 1.35 These characteristics are typical of current production. or use of this product. geared transmissions. If you are a Shell Distributor. • Good air release and antifoam properties mean that air is released from the oil without foaming. Main Applications • Low speed marine diesel engine crankcase and piston cooling systems. Performance Features and Benefits Improved engine operation and reliability • Shell MELINA® S 30 effectively neutralizes the highly corrosive combustion acids which can contaminate the main system when cylinder oil drains leak past piston rod glands.Shell MELINA® S 30 Multifunctional Lubricant for low speed marine diesel engines Shell MELINA® S 30 is a high performance multifunctional low speed diesel engine lubricant based on a blend of high refined high viscosity index mineral oils and a balanced selection of additives. soil. 123 Engine Oil . storage. • Turbochargers. • Good resistance to corrosion results in protection of metal surfaces. Re-assurance • Shell MELINA® S 30 is approved by all major low speed diesel engine manufacturers. Specifications. refer to its Material Safety Data Sheet at http://www. oil lubricated stern tubes and deck machinery. • Good detergency keeps crankcases and under piston spaces clean and optimizes efficiency. and Recommendations Shell MELINA® S 30 is approved by all major low speed diesel engine manufacturers. It is designed to provide the highest levels of machinery protection in high rated low speed marine engines.shell. Approvals. can also be used in many different items of marine equipment and used to rationalize the number of grades of lubricant carried on board ship.com/. Note: Shell MELINA® S 30 is NOT recommended for trunk-piston engines and in these cases Shell MELINA® should be used. Lower Maintenance Costs • Good oxidation stability combats thermal degradation of the oil and extends its useful life. or water. please call 1+800-332-6457 for all of your service needs. • All ancillary equipment requiring an SAE 30 oil. but being multifunctional. Protect the Environment Do not discharge into drains. • Extreme pressure properties make the oil suitable for many gear oil applications. Handling and Safety Information For information on the safe handling. • Good water shedding properties mean that water can be easily removed by centrifuge. All other customers please call 1+800-237-8645 for all of your service needs. Advice on applications not covered in this handbook may be obtained from your Shell representative.epc. 888 227 11 -18 5 0. Engine Oil 124 .62 These characteristics are typical of current production. variation in these characteristics may occur. While future production will conform to Shell specifications.Typical Physical Characteristics Shell MELINA® S 30 Kinematic Viscosity Viscosity Index Density Flash Point (PMCC) Load Carrying Capacity (FZG) Pour Point TBN-E Sulfated Ash @ 15°C kg/L °C Fail Stage °C mg KOH/g % wt @ 40 °C @ 100 °C cSt cSt 30 104 11.6 102 0. thereby reducing the chance of blocking oil screens or filters with dislodged deposits. or water. Protect the Environment Do not discharge into drains. including the following types: 125 Engine Oil . Specifications. Using ashless technology developed by Shell.’ • Clean cylinder ports Shell MYSELLA® Oils combine a low tendency to form carbon with a strong detergency system. Waukesha.) • Minimal cylinder deposits The ‘ashless’ formulation of Shell MYSELLA® Oils enable spark plugs to remain almost ‘as new’. Performance Features and Benefits • Excellent engine cleanliness New engines will remain almost deposit-free. or use of this product. Dresser-Rand (Category I and II). White Superior (naturally aspirated). It also virtually eliminates detonation and pre-ignition. Worthington. Advice on applications not covered in this handbook may be obtained from your Shell representative. 3500. • Protection from wear Shell MYSELLA® Oils protect and minimize scuffing during the running-in (break-in) period. which require or perform well with an ashless oil. due to the absence of deposit ‘hot spots. Allis-Chalmers. Main Applications • 2 and 4 stroke (2 and 4 cycle) spark-ignited engines fueled by natural gas and LP gas.shell.epc. Cooper-Bessemer (2-cycle). Climax.Shell MYSELLA® Oils High performance ash-free oil for stationary gas engines Shell MYSELLA® Oils are a heavy-duty lubricants for high performance natural gas engines which require an ‘ashless’ product. The detergency of Shell MYSELLA® Oils will work to clean the heavy coatings of varnish from older engines which have used lower quality oils. If you are a Shell Distributor. (This cleansing action takes place gradually. Colt-Fairbanks Morse. International–Harvester. Clark. Ajax. refer to its Material Safety Data Sheet at http://www. and Recommendations Shell MYSELLA® Oils are approved by DresserRand for their Category I and Category II engines. please call 1+800-332-6457 for all of your service needs. Shell MYSELLA® Oils minimize engine wear. Handling and Safety Information For information on the safe handling. which cause filter deposits. Approvals.com/. storage. Note: This product is not designed for automotive gas engines. deposits in combustion chambers and exhaust ports and viscosity increase in service. All other customers please call 1+800-237-8645 for all of your service needs. Caterpillar (except 3400. • Long oil and filter life Shell MYSELLA® Oils are highly resistant to nitration and oxidation. with their lifetime limited only by spark gap erosion. soil. 3600). to avoid port plugging in 2-stroke (2-cycle) engines. viscosity increase and acid build-up. variation in these characteristics may occur. Engine Oil 126 . While future production will conform to Shell specifications.5 880 221 -21 0 250 These characteristics are typical of current production.Typical Physical Characteristics Shell MYSELLA® Oils Viscosity Density Flash Point (COC) Pour Point Sulfated Ash Phosphorus @ 40 °C @ 100 °C @ 15 °C cSt cSt kg/m2 ºC ºC %w ppm 30 108 12 885 218 -21 0 250 40 135 14 894 230 -18 0 250 15W-40 106 14. If you are a Shell Distributor. 127 Engine Oil .shell. Specifications.com/. and which employ the latest ‘lean’ or ‘clean’ burn technology. spark-ignition engines which require a “low ash” oil. Protect the Environment Do not discharge into drains. soil. biogas and most landfill gases are within the alkaline neutralization capability • Protects against valve recession • Protects against scuffing and wear • Formulated without the use of bright stock. which can contribute to carbon deposits. yet protect control systems catalytic converters • Natural gas-fueled engines -.epc. Performance Features and Benefits • High oxidation and nitration resistance make Shell MYSELLA® Oils LA excellent choices for use in many engines operating under high load and high temperature conditions • Applications (Alkalinity and Ash) involving sewer gas. or water. All other customers please call 1+800-237-8645 for all of your service needs.whether operating on pipeline quality gas. Main Applications • Spark-ignited gas engines fueled by natural gas • All two. or use of this product. and port plugging in two-stroke engines • Use select detergent/dispersant chemistry to keep piston skirts and ring belts clean • Formulated with less than 300 ppm zinc to optimize antiwear performance. sewer. please call 1+800-332-6457 for all of your service needs. biomass or landfill gas (except high halogen gases or those gases with levels of sulfur and hydrogen sulfide requiring oils with high levels of alkalinity) Note: LPG engines in mobile service typically require API SJ or similar quality level motor oils Advice on applications not covered in this handbook may be obtained from your Shell representative.and four-stroke gas engines that do not call for ashless-type oils • Stationary gas engines such as: – Caterpillar – Climax – Colt-Fairbanks Morse – Copper Bessemer (4-Cycle) – Cummins – Dresser-Rand (Category II and III) – Roline – Waukesha – White Superior – Worthington (4-Cycle) Handling and Safety Information For information on the safe handling. Shell MYSELLA® Oils LA satisfy the new generation of stationary gas engines designed to meet the emerging legislation limiting emissions of NOx. and Recommendations Dresser-Rand for use in their Category II and Category III engines. refer to its Material Safety Data Sheet at http://www.Shell MYSELLA® Oil LA Premium low ash natural gas engine oils Shell MYSELLA® Oils LA are premium quality heavy-duty oils blended for use in highly-rated. Approvals. These natural gas engine oils are formulated with select base stocks and carefully chosen additives for optimum performance. storage. variation in these characteristics may occur.5 -18 (0) 240 (465) 5. ppm Phosphorus.0 92 27.0 -18 (0) 249 (485) 5. ppm Zinc. Engine Oil 128 .5 -30 (-25) 216 (420) 5.Typical Physical Properties SAE Grade Shell MYSELLA® Oil LA Viscosity: @ 40°C. cSt Viscosity Index Gravity.45 1200 270 290 15W-40 106 14.2 0. cSt @ 100°C. While future production will conform to Shell specifications. TBN-E Sulfated Ash. COC.5 92 27. °C (°F) Flash Point. wt% Calcium. °C (°F) Neutralization No.2 0.5 140 28.2 0. ppm Test Method 30 D 445 D 445 D 2270 D 1298 D 97 D 92 D 2896 D 874 X-ray X-ray X-ray 101 11. °API @ 60°F Pour Point.45 1200 270 290 40 154 14.45 1200 270 290 These characteristics are typical of current production. 129 Engine Oil . Performance Features and Benefits • Provides excellent engine cleanliness • Helps provide improved performance and longer life in engines burning higher sulfur fuels or fuels with corrosive components • Provides good high temperature performance • Does not contain any bright stock (which can contribute to deposit formation) • Provides a level of detergency. shopping malls and other locations • Two. Approvals. industrial parks. Shell MYSELLA® Oil MA satisfies the new generation of stationary gas engines designed to meet the emerging legislation limiting the emissions of NOx. It is a blend of specially selected base oils and a balanced package of additives that provide medium ash with low phosphorus and low zinc.Shell MYSELLA® Oil MA High performance medium ash natural gas engine oils Shell MYSELLA® Oil MA gas engine oil is blended for use in highly-rated spark ignition and dual-fuel four-stroke natural gas engines which require medium ash oils or where “sour gas” is in use. Specifications.shell. If you are a Shell Distributor. please call 1+800-332-6457 for all of your service needs. refer to its Material Safety Data Sheet at http://www. dispersancy and alkalinity not available in oils with lower performance additives • Medium ash level helps to control wear on valve faces and valve seats on some natural gas engines • Meets the requirements (phosphorus level less than 300 parts per million) of industrial exhaust gas catalytic converter manufacturers Advice on applications not covered in this handbook may be obtained from your Shell representative.and four-stroke natural gas engines that require “medium ash’’ oils Protect the Environment Do not discharge into drains. storage. Main Applications • Spark-ignited gas engines fueled by natural gas • “Dual-fuel” gas engines. or use of this product.epc. and Recommendations • Waukesha – meets the requirements for stationary natural gas engines specifying medium ash oil (Shell MYSELLA® LA for other models) • White-Superior (except 1700. soil. 2400 series) • Meets the requirements of industrial exhaust gas catalytic converter manufacturers (phosphorus level less that 300 parts per million) • API CD performance Handling and Safety Information For information on the safe handling. and those which employ the latest ‘lean’ or ‘clean’ burn technology. or water. ignited by diesel pilot fuel • Gas engines fueled from gas containing sulfur • Engines operating in severe service or with lower quality fuels which can include direct gathering of field gas and recovered sanitary land fill fuels having low halide levels • Systems with catalytic converters used in both field pumping stations and in co-generation units at hospitals.com/. All other customers please call 1+800-237-8645 for all of your service needs. 8 -18 249 (485) 8. Engine Oil 130 . variation in these characteristics may occur. ppm Zinc.5 0.5 80 25. °C Flash Point. TBN-E Sulfated Ash. cSt Viscosity Index Gravity. ppm Test Method SAE Grade 40 128 13. °API @ 60°F Pour Point.Typical Physical Properties Shell MYSELLA® Oil MA Viscosity: @ 40°C. °C (°F) Neutralization No.90 270 290 D 445 D 445 D 2270 D 1298 D 97 D 92 D 2896 D 874 X-ray X-ray These characteristics are typical of current production. cSt @ 100°C. wt% Phosphorus. While future production will conform to Shell specifications.. mg KOH/g Sulfated Ash.5 0. 4-stroke. If you are a Shell Distributor.shell. or use of this product. please call 1+800-332-6457 for all of your service needs. and Recommendations • MWM Deutz • Wartsila Protect the Environment Do not discharge into drains. and those which employ the latest ‘lean’ or ‘clean’ burn technology. While future production will conform to Shell specifications. especially those creating high oil stress • May also be used for landfill and biogases Advice on applications not covered in this handbook may be obtained from your Shell representative. Handling and Safety Information For information on the safe handling. °C Flash Point. Approvals. Shell MYSELLA® Oil XL satisfies the new generation of stationary gas engines designed to meet the emerging legislation limiting emissions of NOx. Performance Features and Benefits • Extends drain interval due to resistance to oxidation and nitration • Excellent piston cleanliness • Helps prolong the life of valves and spark plugs • Compatible with engines equipped with emission catalysts • • • • Rolls Royce (Ulstein Bergen) MAN MDE Waukesha (high temperature cogen applications) Meets the Requirements of: • Caterpillar • Waukesha • API performance level CF Main Applications • Spark-ignited gas engines fuelled by natural gas. refer to its Material Safety Data Sheet at http://www. wt% Phosphorus.epc.48 <300 These characteristics are typical of current production.Shell MYSELLA® Oil XL Long life stationary gas engine oil Shell MYSELLA® Oil XL is a high performance quality oil blended for use in highly-rated.com/.5 -18 246 (475) 4. COC. Shell MYSELLA® Oil XL is specially developed to provide extended drain intervals in those natural gas engines where oil life is a limiting operational factor. cSt Viscosity Index Gravity. spark-ignition engines which require a low ash oil. variation in these characteristics may occur. All other customers please call 1+800-237-8645 for all of your service needs. or water. °C (°F) Base Number. ppm Test Method D 445 D 445 D 2270 D 4052 D 92 D 97 D 874 X-ray SAE Grade 40 128 13. 131 Engine Oil . storage. cSt @ 100°C. soil. Typical Physical Properties Shell MYSELLA® Oil XL Viscosity: @ 40°C.7 103 27. °API @ 60°F Pour Point. Specifications. superior dispersants ensure peak engine performance by keeping pistons clean and free of deposits. • Dyed Blue for Pre-mix Systems Shell NAUTILUS® contains an easily seen blue dye as a safety check . In addition. This new standard of quality will result in longer. the NMMA defined the TC-W3 standard of performance. In addition. • Improved Lubricity/Scuffing Protection With its exclusive chemistry. Reduced deposits result in enhanced performance and durability of the engine while eliminating the risk of preignition-induced engine damage. More recently. Shell NAUTILUS® provides the ultimate in protection and performance in all water cooled. the introduction of fuel and lubricant injection systems. Shell NAUTILUS® is formulated and tested to exceed the NMMA TC-W3 standard. is designed to increase the quality of lubricants available to the industry and the public. new challenges such as smoke emissions and environmental concerns have come the forefront. To the boating enthusiasts. Main Applications The last decade has seen a gradual increase in the average horsepower produced by outboard engines. and newer generation direct injection two cycle engines. • Superior Rust Protection Superb anti-rust additives help prevent rusting of critical engine parts during operation and storage for longer engine life. hard working outboard engines. the phasing out of leaded fuels along with trends to higher fuel to oil ratios. • Reduced Smoke Emissions New Shell NAUTILUS® formulation responds to environmental concerns shared by all boating enthusiasts. Engine Oil 132 . • Blends Easily and Stays Mixed in Cold Temperatures It exceeds the requirements of an SAE FM 4 at -40º C for outstanding lubrication protection • Compatibility Shell NAUTILUS® is fully compatible with all other TC-W3 and TC-W II lubricants to eliminate any risk of operating mishaps. Shell NAUTILUS® provides exceptional lubrication protection at higher temperatures in today’s high powered.Shell NAUTILUS® Premium Outboard Motor Oil Shell NAUTILUS® is designed to meet all outboard engine manufactures performance requirements for pre-mix.if it’s blue it’s blended. today’s outboard engines must be able to withstand the effects of higher speed and much higher temperatures. trouble-free engine life by offering vastly improved lubricity and anti-scuffing protection over the former TC-W II specification. • Minimized Piston Deposits Superior dispersants enable the oil to help keep pistons clean and avoid ring sticking to ensure peak performance engine operation and lower maintenance costs. two cycle outboard engines. by meeting he latest JASO FC smoke emission standard. Performance Features and Benefits • National Marine Manufacturers Association (NMMA) Approval Shell NAUTILUS® has exceeded the recertification requirement of the severe TC-W3 standard. This standard. Advice on applications not covered in this handbook may be obtained from your Shell representative. In response to the needs of outboard engine manufacturers. direct oil injection. • Designed to Perform with Unleaded Fuels at Fuel to Oil Ratios up to 100:1 Proven Shell performance when used in accordance with manufacturers recommended lubrication practices. • Reduced Spark Plug Fouling and Preignition Its state of the ar “ashless” formulation minimizes the combustion chamber deposits which cause spark plug fouling and preignition. Shell NAUTILUS® is recommended for use in outboard engines manufactured by: . and Recommendations • Meets all major outboard engine manufacturers recommendations Shell NAUTILUS® is specifically designed to meet the requirements of all major outboard engine manufacturers and provides performance demanded in their “own brand” TC-W3 oil.epc.s Neutralization Value . TC-W II or TC-W3 quality lubricant.Bombardier (formerly O. If you are a Shell Distributor. cSt @ 100 ºC. please call 1+800-332-6457 for all of your service needs.1 6. ºC Flash Point PMCC. mPa. Approvals.Specifications. Viscosity @ 40 ºC. variation in these characteristics may occur. All other customers please call 1+800-237-8645 for all of your service needs. 133 Engine Oil .com/. mg KOH/g TC TC-W3 FM 4 863 Blue -48 65 33.M.) .3 D 1298 Visual D 97 D 93 D 445 D 445 D 2983 D 2896 These characteristics are typical of current production.8 12.Mercury Marine . Protect the Environment Do not discharge into drains.TBNe. Typical Physical Properties Shell NAUTILUS® API Rating NMMA Rating SAE Fluidity/Miscibility grade Density @ 15º C kg/m3 Color Pour point.shell. storage. or use of this product.C. or water. soil. In addition.Nissan Handling and Safety Information For information on the safe handling.Yamaha . refer to its Material Safety Data Sheet at http://www. cSt Brookfield @ 40 ºC.Suzuki . it meets the requirements of all other manufacturers requiring TC-W.354 9. While future production will conform to Shell specifications. ºC min. **TC-W is a registered trademark of the Boating Industry Association.the manufacturers of Johnson and Evinrude . • • TC-W and TC-W3 are registered trademarks of the National Marine Manufacturers Association. 30. MIL-L-2104B. and 40. storage. and Recommendations • Allison C-4 specification (SAE 10W and 30 grades) • API CF • API Service SE and SD (obsolete) gasoline engine performance requirements • Caterpillar TO-2 test (friction and friction retention characteristics) (SAE 10W and 30 grades) • Caterpillar 3600 Series engine lubricant • Caterpillar Series 3/API CD-plus • Obsolete military specifications MIL-L-2104C. Performance Features and Benefits • High detergency-dispersancy protects against engine sludge and varnish deposits • High TBN retention for extra protection in severe service • Resistance to oil thickening especially in higher fuel sulfur applications • Excellent rust and bearing corrosion control • Demonstrated excellent performance in Detroit Diesel laboratory engine and truck field tests even though their sulfated ash contents of 1. construction. Approvals. They meet four-stroke cycle diesel engine manufacturers' warranty and service performance requirements for naturally-aspirated and turbo charged engines in many kinds of service. MIL-L-21260B. forestry. soil. and MIL-L-45199B Main Applications • Whenever API CF and CD-plus quality engine oils are recommended • Off-highway diesel fleets where a single grade oil is desired i. or use of this product. Engine Oil 134 .e.Detroit Diesel . Advice on applications not covered in this handbook may be obtained from your Shell representative.65 percent weight does not meet the ash level restrictions of the Detroit Diesel 7SE270 specification • Allison C-4 transmission fluid applications (SAE 10W and 30 grades) Note: for engines containing silver bearing surfaces use Shell CAPRINUS® XR oils.Massey-Ferguson • Caterpillar transmissions and gear boxes where TO-2 fluids are recommended (SAE 10W and 30 grades) • Hydraulic applications (SAE 10W) Handling and Safety Information For information on the safe handling.Caterpillar . stationary installations.shell.Shell RIMULA® Oils High ash level oils for diesel engines Shell RIMULA® Oils are high ash level oils formulated for excellent diesel engine performance. Shell RIMULA® Oils have enjoyed an excellent reputation as premium Caterpillar Series 3/API CD-plus and CF quality engine oils.5 percent weight) of such major engine manufacturers as: . Shell RIMULA® Oils are available in SAE viscosity grades 10W.Allis Chalmers (Fiat Allis) . or water. please call 1+800-332-6457 for all of your service needs. refer to its Material Safety Data Sheet at http://www.John Deere . marine. mining. If you are a Shell Distributor. Specifications.epc.com/. All other customers please call 1+800-237-8645 for all of your service needs. Type II. For more than 35 years.International Harvester . Protect the Environment Do not discharge into drains. and agriculture • Crankcase lubricant in four-stroke cycle diesel engines especially with high sulfur fuels (where fuel sulfur levels exceed 0. ºC(ºF) Pour Point.5 38.TBN-E Sulfated Ash.8 6.0 1. ºC Neutralization No. 135 Engine Oil .65 40 25 146 14.4 95 228 (445) -15 12. While future production will conform to Shell specifications. %wt Test Method D 1298 D 445 D 445 D 2270 D 92 D 97 D 2896 D 874 SAE Grade 10W 28. cSt Viscosity Index Flash Point. variation in these characteristics may occur.65 These characteristics are typical of current production.0 1.65 30 26 105 10. °API Viscosity @ 40°C.0 1.1 110 204 (400) -36 12. cSt @ 100°C.9 97 234 (455) -18 12.Typical Physical Characteristics Shell RIMULA® Oils Gravity. International. torque converters. soil.and non-turbocharged engines. which specify the use of qualified engine oil Advice on applications not covered in this handbook may be obtained from your Shell representative. All other customers please call 1+800-237-8645 for all of your service needs. CH-4. or use of this product. Shell RIMULA® Premium oils are available in SAE viscosity grades SAE 15W-40 and 10W-30. storage. differentials. Case-New Holland and Massey Fergusson • Transmissions. If you are a Shell Distributor. and compressors. Mack. In low emission EGR engines as well as older engines reducing the need for additional oils in the fleet • Outstanding wear protection and bearing corrosion control helps maximize engine life • Product is warranted against defect and meets virtually all US and European equipment manufacturer’s engine oil warranty requirements minimizing operators risk • Suited for use in heavy construction and mining equipment from leading makers such as Caterpillar and Komatsu • Recommended for leading brands of agricultural equipment including John Deere.epc. Engine Oil 136 . Mack EO-N Premium Plus 03.com/. for new EGR and low-emission engines as well as older models. or water.Shell RIMULA® Premium High performance heavy-duty fleet motor oil Shell RIMULA® Premium oils are extra high performance heavy-duty gasoline and diesel engine oil for longer oil and engine life in turbo. Performance Features and Benefits • Formulated for multipurpose use. Includes trucks manufactured by Freightliner. Main Applications • Recommended for North American trucks with turbo and non-turbo charged engines. Peterbilt. EO-M Plus. Kenworth. CI-4. Volvo VDS-3/VDS-2/VDS and MB 228. refer to its Material Safety Data Sheet at http://www. Handling and Safety Information For information on the safe handling. please call 1+800-332-6457 for all of your service needs. simplifying inventory needs for fleets • Extended drain capabilities demonstrated by meeting the requirements of API CI-4 PLUS. Cummins CES 20078/20077/20076. hydraulics. Designed for fleet use.shell.3 allows engine operators maximum drain flexibility • Demonstrated performance in SAE 15W-40 and 10W-30 grades. Volvo and others Protect the Environment Do not discharge into drains. SJ Caterpillar ECF-1 Cummins – CES 20078. and Recommendations Shell RIMULA® Premium Oils are approved against leading engine oil requirements including API CI-4 PLUS. CF-4. 20076 Detroit Diesel – 7SE 270 Detroit Diesel – 93K214 International Truck CEMS B-21 Global – DHD –1 GM Allison – C-4 Mack Truck – EO-N Premium Plus 03. CF API SL. Typical Physical Characteristics Shell RIMULA® Premium Oils Gravity.TBN-E Sulfated Ash. due to equipment type.M 3275.3 (listed). Any extended drain interval recommendation should be closely monitored through a used oil analysis program such as Shell Lube Analyst.Specification. oil consumption and engine wear rates are often different. 271 Mercedes-Benz – 228. variation in these characteristics may occur.9 141 400 -30 11 1. 137 Engine Oil . EO-N Premium Plus Mack Truck EO-M+. VDS 2. 20077. ºF Pour Point. °API Viscosity @ 40°C. EO-M Plus.3 These characteristics are typical of current production.3 Volvo – VDS 3. Cummins CES 20078/20077/20076 and Mack EO-N Premium Plus 03. Volvo VDS-3/VDS-2 and others. Therefore. and even individual units within a fleet. cSt @ 100°C.1 118 15. age. CH-4. ºF Neutralization No. EO-M MAN. While future production will conform to Shell specifications. Approvals. CI-4.3 10W-30 30 78 11. Mercedes-Benz 228. %wt Test Method D 1298 D 445 D 445 D 2270 D 92 D 97 D 2896 D 874 SAE Grade 15W-40 29. cSt Viscosity Index Flash Point. CG-4. CH-4. The use of Shell RIMULA® Premium along with maintenance practices as specified by the equipment manufacturers will help maximize equipment life. service. VDS Operating conditions vary widely among fleets. or maintenance practices. CI-4. SAE Grade API CI-4 Plus. VDS 15W-40 Y Y Y Y Y Y Y Y Y Y Y Y Y Y 10W-30 Y (not CI-4 Plus) Y Y CES 20078 & 20076 --Y -Y -Y --VDS 2. Caterpillar ECF-1-a.8 137 400 -27 11 1. CI-4. Performance Features and Benefits • Formulated for multipurpose use.311 and 228. CI-4 PLUS. Approvals. and for older EGR and nonEGR models such as trucks manufactured by Freightliner. CI-4 PLUS1. please call 1+800-332-6457 for all of your service needs. Peterbilt. simplifying inventory needs for fleets • Extended drain capabilities demonstrated by meeting the requirements of API CJ-4. Specifications. Mack. refer to its Material Safety Data Sheet at http://www. or use of this product. Kenworth. soil. CF-4 API SM.311 MTU Type 21 Volvo VDS-41 1 Only applicable to SAE 15W-40 API Main Applications • Suitable for North American trucks with the latest emission control systems. Engine Oil 138 . CG-4. helping engine operators achieve maximum drain flexibility • Advanced SAE 15W-40 and 10W-30 viscosity grades meet the engine oil requirements of low emission DPF/EGR engines as well as older engines reducing the need for additional oils in the fleet • Excellent shear stability and an enhanced soot control additive system provide outstanding viscosity control throughout the drain interval for consistent lubrication and wear protection • Product is covered by a limited warranty and meets virtually all US equipment manufacturer’s engine oil warranty requirements minimizing operators risk Advice on applications not covered in this handbook may be obtained from your Shell representative.shell. ECF-3 Cummins CES 200811 Detroit Diesel 93K2181 Mack EO-O Premium Plus 071 MAN M32751 MB-Approval 228. and Recommendations CJ-4.Shell RIMULA® Super Advanced heavy duty fleet motor oil Shell RIMULA® Super oils are advanced high TBN/low-ash heavy duty motor oils for longer oil and engine life in virtually all diesel engines. such as diesel particulate filters.epc. Volvo and others • Suited for use in heavy construction and mining equipment from leading makers such as Caterpillar and Komatsu • Suitable for leading brands of agricultural equipment including John Deere. Shell RIMULA® Super oils offer the convenience of one oil for use in both the latest low-emission engines with exhaust emissions systems as well as offering excellent performance in pre-’07 engines. or water. Case-New Holland and Massey Fergusson Handling and Safety Information For information on the safe handling. If you are a Shell Distributor. SL ACEA E71 Caterpillar ECF-2. Designed for fleet and off-highway use. Protect the Environment Do not discharge into drains. storage. and Cummins CES 20081. All other customers please call 1+800-237-8645 for all of your service needs.com/. International. CH-4. 0 80 12. 10W-30 29. While future production will conform to Shell specifications. ºF Neutralization No. variation in these characteristics may occur.2 118 15.5 139 400 min. %wt Test Method D 1298 D 445 D 445 D 2270 D 92 D 97 D 2896 D 874 SAE Grade 15W-40 29. ºF Pour Point.0 max. 139 Engine Oil .Typical Physical Characteristics Shell RIMULA® Super Gravity.0 max.6 1. -25 10. -23 10. These characteristics are typical of current production. °API Viscosity @ 40°C.0 144 400 min.6 1. cSt @ 100°C. cSt Viscosity Index Flash Point.TBN-E Sulfated Ash. soil. If you are a Shell Distributor.Mack . or use of this product. Main Applications • Large over-the road diesels trucks especially where high operating temperatures may cause excessive deposits and contribute to oil breakdown • Engines operating in colder climates • Engines equipped with exhaust gas recirculation (EGR) • Smaller diesel and gasoline fueled light trucks and cars • Heavy equipment used for construction. please call 1+800-332-6457 for all of your service needs. especially where all-season use and enhanced fuel economy performance is desired.Shell ROTELLA® SB Synthetic-Blend High performance synthetic blend engine oils Shell ROTELLA® SB Synthetic-Blend are high performance heavy-duty engine lubricants designed for use in diesel engines.Mercedes .Caterpillar .com/. or water.International .Cummins . All other customers please call 1+800-237-8645 for all of your service needs. Performance Features and Benefits • Performance which exceeds many of the warranty requirements of today’s severe. highperformance. refer to its Material Safety Data Sheet at http://www.epc.Detroit Diesel . low-emission four-stroke cycle diesel engines • Exceptional low temperature properties to help speed cold starts • Enhanced oxidation stability. They are highly recommended for extended cold climate operation. storage. especially in higher temperatures • Exceptional deposit control • Exceptional control of valve train wear • Outstanding engine protection and durability • Outstanding soot handling ability • Extended oil drain capability • New advanced design low emission diesel engines (as well as older engines) from: . These synthetic blend multigrade engine oils meet the warranty and service requirements of many four-stroke cycle diesel and many gasoline engine manufacturers. Engine Oil 140 . fuel efficient. Protect the Environment Do not discharge into drains. Shell ROTELLA® SB Synthetic-Blend contain synthetic base oil components to impart special performance qualities critical for both on-highway and off-highway service applications. mining or quarry operations Handling and Safety Information For information on the safe handling.shell.Volvo Advice on applications not covered in this handbook may be obtained from your Shell representative. 141 Engine Oil . ºC (ºF) Neutralization No.TBN-E Sulfated Ash. cP @ 100 °C.0 1.3 10W-30 6600 12.5 207 (405) -33 (-30) 9. %wt Test Method SAE Grade 10W-40 6400 13. 20076. CF • API SL. SJ.4 0W-30 D 5293 D 445 D 92 D 97 D 2896 D 874 11.3 210 -45 8.3 • Mack EO-N Premuim Plus 03 • Volvo VDS-3. °C (ºF) Pour Point.Specifications. CF-4.1 207 (405) -36 (-35) 10. VDS-2 and VDS Note: * Suitable for use where required.0 These characteristics are typical of current production. CH-4. While future production will conform to Shell specifications. Approvals and Recommendations Shell ROTELLA® SB Synthetic-Blend SAE GRADE APICI-4 PLUS CI-4.7 1. SH • ACEA E3 and E5 • Caterpillar ECF-1 • Cummins CES 20078. 20077. cSt Flash Point. 20071 • Mercedes 228.5 1. 10W-40 X X* X X X X X X 10W-30 CI-4 X X X - 0W-30 CH-4 SJ - Typical Physical Characteristics Shell ROTELLA® SB Synthetic-Blend Viscosity @ -25 °C. CG-4. variation in these characteristics may occur. CI-4 PLUS.3 AND 228. SM. including the latest emission controlled engines with EGR and diesel particulate filters using Ultra-Low Sulfur Diesel fuel (<15 ppm sulfur) (ULSD) and Low Sulfur Diesel (LSD) • Suitable for diesel powered equipment including those powered by Caterpillar. lastest generation premium heavy-duty motor oil that meets or exceeds the service requirements of virtually all diesel engine manufacturers – for both the latest 2007-emission compliant and older engines. Approvals. SJ. low-emission diesel engines while providing excellent performance in older engines allowing operators use of one oil for many engines • Provides significantly improved wear protection. and mini-vans Suitable for use as a top-off oil in virtually all diesel engine applications Always follow the engine manufacturers’ recommendations for motor oil performance. SH E7 ECF-1A.311 Type 21 VDS 41 Only applicable to SAE 15W-40 Engine Oil 142 . deposit and viscosity control and oxidation resistance compared to API CI-4 PLUS oils • Product is covered by a limited warranty and meet virtually all US equipment manufacturers’ warranty requirements. ECF-2. Detroit Diesel. Specifications. CF-4. logging and agricultural service where fuel sulfur levels are below 500 ppm Hard working diesel and gasoline engines used in pick-up trucks. and Recommendations API ACEA Caterpillar Cummins Detroit Diesel Mack MAN MB Approval MTU Volvo 1 Main Applications • Heavy-duty diesel engines in all types of overthe-road service. CJ-4. mining . helping too minimize operators’ risk • Exceptional protection and durability demonstrated in control of valve train wear and piston ring and liner wear. It is suitable especially for virtually all on-highway service applications. sport utility vehicles (SUVs). ECF-3 CES 200811 93K218 EO-O Premium Plus ‘071 M3275 228. International. CI-4. and is also suitable for off-highway applications. and Volvo engines in all types of service where fuel sulfur levels are below 500 ppm Off-highway application where a premium quality engine oil is desired. compared to singlegrade oils. can help lower operating costs • Demonstrated performance reserve throughout the oil drain interval for protection and lubrication throughout the oil drain interval • A continued heritage of outstanding shear stability for viscosity control Cummins.Shell ROTELLA® T Multigrade Heavy duty motor oil with Triple Protection™ technology Shell ROTELLA® T motor oil with Triple Protection™ technology is a unique. CG-4. helping maximize engine life • Unique additive chemistry with improved soot control and exclusive detergent system for outstanding engine cleanliness • Exceptional low-temperature flow properties helps speed cold starts • Reduced fuel consumption. viscosity grade and oil change interval as these may vary depending (LSD or ULSD) and vehicle model year • • • • Advice on applications not covered in this handbook may be obtained from your Shell representative. John Deere. CH-4. Performance Features and Benefits • Meets or exceeds requirements of today’s high performance. SL. such as construction. Mack Mercedes-Benz. 1 1. °C (°F).shell. 143 Engine Oil . soil.. min Neutralization No. While future production will conform to Shell specifications. %wt Test Method D 445 D 445 D 2270 D 97 D 92 D 2896 D 874 SAE Grade 15W-40 120 15. If you are a Shell Distributor. °C (°F) Flash Point.1 142 -40 (-40) 204 (400) 10.epc.1 1. variation in these characteristics may occur. storage. Typical Physical Characteristics Shell ROTELLA® T Multigrade Viscosity: @ 40°C. refer to its Material Safety Data Sheet at http://www. or water. TBN Sulfated Ash. COC. All other customers please call 1+800-237-8645 for all of your service needs. or use of this product.0 max 10W-30 83 12. cSt @ 100°C.0 max These characteristics are typical of current production. please call 1+800-332-6457 for all of your service needs. cSt Viscosity Index Pour Point.Handling and Safety Information For information on the safe handling.5 135 -40 (-40) 204 (400) 10. Protect the Environment Do not discharge into drains.com/. Handling and Safety Information For information on the safe handling.for the operator this could mean lower oil cost and extended overhaul life expectancy and increased flexibility • Off-highway applications where an all-season. mining. refer to its Material Safety Data Sheet at http://www. or use of this product. All other customers please call 1+800-237-8645 for all of your service needs. Mercedes-Benz. and better oxidation stability -. and 92 engines operating in ambient temperatures below 0°F use Shell ROTELLA® T SAE 15W-40 Note: Shell ROTELLA® T SAE 40 single grade oil is the preferred choice for most Detroit Diesel 2-stroke cycle engines.and diesel-powered equipment.helps extend engine life • Exceptional protection and durability demonstrated in control of valve train wear maximizes engine life • Unique additive chemistry minimizes viscosity loss due to shear and viscosity thickening due to soot – this helps the oil stay in grade for better engine operation • Exceptional low-temperature flow properties helps speed cold starts • Reduced fuel consumption compared to singlegrade oils can help lower operating costs • Improved deposit and oil consumption control. light trucks. fork lifts and assorted stationary equipment with automotive type LPG. sport-utility vehicles (SUVs). or water. Cummins. soil. It meets or exceeds the warranty and service requirements of virtually all diesel and gasoline engine manufacturers – for both newer and older engines. Advice on applications not covered in this handbook may be obtained from your Shell representative. and mini-vans • Passenger cars. Performance Features and Benefits • Exceeds requirements of today’s highperformance. farm equipment. Detroit Diesel. heavy-duty multigrade oil for all-season use in diesel-powered or a mix of gasoline.or LNG-fueled engines where ashless or low-ash oils are not specified by the manufacturer • Detroit Diesel Series 53.shell. logging and agricultural service • Heavy-duty transmission applications requiring Allison C-4 • Gasoline engines.Shell ROTELLA® T Multigrade WITH ADVANCED SOOT CONTROL High performance all-season engine oil Shell ROTELLA® T SAE 15W-40 With Advanced Soot Control is a premium quality. low-emission diesel and gasoline engines while providing excellent performance in older engines allowing operator use of one oil for many engines • Product is warranted against defect and meets virtually all US and European equipment manufacturer’s warranty requirements minimizing operators risk • Outstanding protection against engine wear due to soot . Engine Oil 144 . International. Main Applications • Heavy-duty diesel and mixed fleets in all types of over-the-road service. especially the hard-working engines of pick-up trucks. including engines with EGR • Recommended for diesel powered equipment including those powered by Caterpillar. such as construction. John Deere. storage. and Volvo engines in all types of service Protect the Environment Do not discharge into drains. Mack.com/. universal engine oil is desired.epc. If you are a Shell Distributor. 71. please call 1+800-332-6457 for all of your service needs. 5 1.47 10W-30 11. %wt Test Method D 445 D 445 D 2270 D 97 D 92 D 2896 D 874 SAE Grade 15W-40 118 15.7 141 -33 213 (415) 11. cSt Viscosity Index Pour Point. Mack EO-N Premium Plus Mack EO-M Plus MAN 3275.0 1. CF-4. CI-4. 271 MB 228. 20077 Cummins CES 20076 20071 Detroit Diesel 7SE 270 (4-stroke engines) DDC/MTU Series 2000/4000 category 1 & 2 DDC 93K214 Mack EO-N Premium Plus 03. While future production will conform to Shell specifications. VDS Allison C-4 Caterpillar TO-2 15W-40 Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y 10W-30 Y (not CI-4 PLUS) Y Y Y Y Y Y Typical Physical Characteristics Shell ROTELLA® T Multigrade with Advanced Soot Control Viscosity: @ 40°C.1 MTU Volvo VDS 3. SJ. CF API SL. and Recommendations Shell ROTELLA® T SAE API CI-4 PLUS. 145 Engine Oil . CG-4. SH Global DHD-1 Caterpillar ECF-1-A Cummins CES 20078.3 / 228.9 155 -30 210 (410) 11. TBN-E Sulfated Ash. variation in these characteristics may occur. °C Flash Point. CH-4. COC. cSt @ 100°C.3 These characteristics are typical of current production. °C Neutralization No.Specifications. VDS 2. Approvals.. storage. refer to its Material Safety Data Sheet at http://www. transmissions and hydraulic systems • Detroit Diesel two-cycle engines (series 53. Main Applications • Mixed fleets combining large over-the-road diesel trucks with smaller diesel and gasolinefueled light trucks and passenger cars • Heavy equipment used for construction. marine and stationary diesel engines (except those with silver bearings) in severe service or applications calling for API CF-4 or CF-2 engine oil Advice on applications not covered in this handbook may be obtained from your Shell representative. soil.Shell ROTELLA® T Single Grade Oils High performance mixed fleet engine oils Shell ROTELLA® T Single Grade Oils are high quality single grade oils blended to provide excellent performance in diesel engines of many major manufacturers and in many gasoline.. CF or obsolete CE. or water. automatic and powershift transmissions specifying an Allison C-4 fluid or use of API CF-4.com/. for heavy duty transmission applications. the SAE 10W and 30 grades are suitable for use in applications specifying the use of Caterpillar TO-2 and Allison’s C-4 performance fluids. please call 1+800-332-6457 for all of your service needs. CF-2. Additionally.epc. If you are a Shell Distributor. CD and CC engine oils Protect the Environment Do not discharge into drains. or use of this product.shell. Performance Features and Benefits • Have excellent wear protection that promotes engine durability • Low ash content minimizes formation of deposits and keeps intake ports clean • Outstanding oxidation resistance maximizes service life • Excellent rust and corrosion protection of critical engine parts • High dispersancy-detergency protects against engine sludge and varnish deposits • Farm equipment with diesel or gasoline engines • Mobile. 71 and 92) • Heavy-duty. LPG or LNG engines (follow the correct performance grade/viscosity/temperature guidelines). Handling and Safety Information For information on the safe handling. Engine Oil 146 . mining or quarry operations – in engines. All other customers please call 1+800-237-8645 for all of your service needs. ºC (ºF) Neutralization No. ºC (ºF) Pour Point.3 1. cSt Flash Point. wt% Test Method D 445 D 92 D 97 D 2896 D 874 SAE Grade 10W 6.0 40 14.4 238 (460) -15 (+5) 7. SJ Mack EO-K/2. CF.Specifications.0 min 0.3 1. While future production will conform to Shell specifications. CF API CF-4*. C-3 CAT TO-2 Eaton/Fuller Transmissions Spicer/Dana Transmissions Vickers 35VQ25 * API CF-4 no longer licenseable 10W X X X X X X 20 X X X X - 30 X X X X X X X X X X - 40 X X X X X X X - 50 X X X X X X - Typical Physical Characteristics Shell ROTELLA® T Single Grade Oils Viscosity: @ 100°C.D. and Recommendations Shell ROTELLA® T SAE API.92 MIL-L-2104 F (& B.9 232 (450) -18 (0) 7.1 241 (465) -15 (+5) 7. SJ API CF-2.90 -23 (-10) 4. CF.E) MIL-L-46152E CID A-A-52306A Allison C-4.70 These characteristics are typical of current production. Approvals. CF-2.C.3 1.71. EO-K Detroit Diesel Series 53.0 50 19.0 min 0.0 207 (405) 213 (415) -30 (-22) 6. 147 Engine Oil . TBN-E Sulfated Ash.5 20 7.6 30 10. variation in these characteristics may occur. • Improved Heat Resistance Shell ROTELLA® T Synthetic resists breakdown by heat to provide continuous protection throughout the service interval. storage. has been shown to be capable of contributing up to 1% improvement in fuel economy in laboratory tests when compared to conventional SAE 15W-40 oils • Protection in Extreme Climates Shell ROTELLA® T Synthetic is based on freeflowing synthetic base oils that allow reliable pumping on start-up under cold climate conditions yet remain thick enough even under high temperature operation to protect against wear. or water. Mercedes Benz.com/. Main Applications • For new and older diesel powered vehicles Suitable for new and older diesel powered vehicles from Class 8 tractor/trailers to heavyduty diesel pickups. soil. All other customers please call 1+800-237-8645 for all of your service needs. refer to its Material Safety Data Sheet at http://www. utility. • Improved Fuel Economy Use of synthetic SAE 5W-40 oils.shell. Detroit Diesel. Mack. delivery. dirt and other contaminants. Protect the Environment Do not discharge into drains. The advanced formulation offers users exceptional performance and protection in combination with enhanced fuel economy potential over conventional 15W-40 motor oils. If you are a Shell Distributor. and school bus fleets. Volvo. • Gasoline engine applications Meets the requirements of API SM Advice on applications not covered in this handbook may be obtained from your Shell representative. Engine Oil 148 . • Improved Deposit Control The advanced multi-functional dispersant additives in combination with synthetic base oils provide an enhanced level of protection against the effects of soot. Performance Features and Benefits • Improved Wear Performance Provides a significantly increased level of protection against harmful engine wear when compared to previous generation API CI-4+ engine oils.epc. Caterpillar. • Warranty Requirements Product performance that meets or exceeds virtually all equipment manufacturer’s engine oil warranty requirements. Ford. such as Shell ROTELLA® T Synthetic. or use of this product. Cummins.Shell ROTELLA® T Synthetic Full synthetic heavy-duty diesel engine oil Shell ROTELLA® T Synthetic SAE 5W-40 is a fully synthetic heavy-duty diesel engine oil developed especially to meet the latest engine requirements. This synthetic multigrade engine oil meets the latest service requirements of virtually all four-stroke cycle diesel engine manufacturers. Handling and Safety Information For information on the safe handling. • Meets or exceeds diesel engine requirements Meets or exceeds requirements of API CJ-4. please call 1+800-332-6457 for all of your service needs. 31 Volvo: VDS-4 SAE Viscosity Grade 5W-40          Typical Physical Characteristics Shell ROTELLA® T Synthetic SAE Viscosity Grade Viscosity: @ 40°C. CI-4 PLUS. cSt ( D445) @ 100°C. CF-4. 149 Engine Oil . CH-4. ECF-2 Cummins: CES 20081 DDC: 93K218 Ford: WSS-M2C171-E Mack: EO-O Premium Plus MB Approval: 228. TBN-E (D2896) Flash Point (COC) °C (ASTM D 92) Pour Point °C (ASTM D 97) 5W-40 95 15.0 10. variation in these characteristics may occur. and Recommendations Specifications and Approvals API: CJ-4. cP (ASTM D 4684) Sulfated Ash % (ASTM D 874) Neutralization No.5 175 6400 28000 1. CI-4.Specifications. SH Caterpillar : ECF-3. Approvals. cSt (D445) Viscosity Index (D2270) Low temperature cranking viscosity @ -30°C.6 224 -33 These characteristics are typical of current production. CF API: SM. While future production will conform to Shell specifications. SL. SJ. CG-4. cP (ASTM D 5293) Low temperature pumping viscosity @ -35°C. Advice on applications not covered in this handbook may be obtained from your Shell representative. • Exceptional low-temperature properties Exceptional low-temperature flow properties helps speed cold starts. • Off-Highway Applications Suitable for use in agricultural. mini-vans and motorcycles. sport-utility vehicles (SUVs). • Outstanding Shear stability A continued heritage of outstanding shear stability for viscosity control and optimal oil pressure in your engine. It delivers significant improvements in wear protection. Recommended by a wide range of OEMs. • Exceptional Engine Cleanliness Shell ROTELLA® T Triple Protection™ is formulated with improved soot control and an exclusive detergent system to deliver outstanding piston and engine cleanliness. suitable for both the latest low-emissions and older model equipment. Main Applications • Severe Duty Heavy Duty Diesel Engines Shell ROTELLA® T Triple Protection™ provides outstanding protection for virtually all heavy duty diesel engines. deposit control and resistance to breakdown under high temperatures*. mining.• LOW EMMISIONS Shell ROTELLA® T Triple Protection™ • EXTRA LIFE .IMPROVED PROTECTION Triple Protection Technology . helping maintain vehicle emission compliance and engine fuel efficiency.Heavy Duty Diesel Engine Oils Shell ROTELLA® T Triple Protection™ oil uses the latest “Low-SAPS” additive technology to protect under the most severe conditions found in modern low emission engines. Shell ROTELLA® T Triple Protection™ provides significantly better wear protection than previous generation oils to maximize engine efficiency and prolong engine life. and construction applications. The exclusive low-ash formulation helps protect the exhaust catalysts and particulate traps found on the latest low emission vehicles. logging. • Hard working diesel and gasoline engines Suitable for use in pick-up trucks. The protective power of the oil is enhanced through the use of high purity “Group II” base oils that provide increased additive activity. Engine Oil 150 . including engines with the latest emission controlled engines using EGR and containing a Diesel Particulate Filter. * Compared to API CI-4 PLUS oils Performance Features and Benefits • Outstanding Wear Protection Demonstrated over millions of miles of customer service. even with high levels of fuel sulfur. • Emissions System Compatibility The advanced low-ash formulation helps control blocking of particulate filters and poisoning of exhaust after-treatment devices. CI-4. storage. or water.epc. ECF-3 only Typical Physical Characteristics Shell ROTELLA® T Triple Protection™ SAE Viscosity Grade Kinematic Viscosity (ASTM D 445) @ 40°C.1 204 -30 10W-30 83 12. After skin contact. CF-4. All other customers please call 1+800-237-8645 for all of your service needs. Handling and Safety Information For information on the safe handling. or use of this product. SJ. 151 Engine Oil . variation in these characteristics may occur. If you are a Shell Distributor. CI-4 PLUS. Avoid contact with skin. E7 JASO DH-2. cSt Viscosity Index (ASTM D 2270) Density @ 15°C kg/l (ASTM D 4052) Sulfated Ash % (ASTM D 874) Total Base Number mgKOH/g (ASTM D 2896) Flash Point (COC) °C (ASTM D 92) Pour Point °C (ASTM D 97) 15W-40 120 15. please call 1+800-332-6457 for all of your service needs. cSt @ 100°C.0 10. and Recommendations Shell ROTELLA® T Triple Protection™ 15W-40 API: CJ-4.com/.1 204 -30 These characteristics are typical of current production. SH ACEA: E9. wash immediately with soap and water.5 135 0. Use impervious gloves with used oil.0 10. soil. refer to its Material Safety Data Sheet at http://www. and good standards of industrial and personal hygiene are maintained.Health and Safety Shell ROTELLA® T Triple Protection™ oils are unlikely to present any significant health or safety hazard when properly used in the recommended application. SL. CF API: SM.shell. CH-4.1 142 0. MA Caterpillar: ECF-1A.879 1. Specifications. Approvals. ECF-2. CG-4. For further guidance on Product Health and Safety refer to the appropriate Shell Product Safety Data Sheet. ECF-3 Cummins: CES 20081 DDC: 93K218 Deutz: DQC III-05 MACK: EO-O Premium Plus Ford: WSS-M2C171-E MAN: M3275 MB Approval: 228.31 MTU: Category 2 Renault Trucks: RLD-3 Volvo VDS-4 Shell ROTELLA® T Triple Protection™ 10W-40 ECF-2. While future production will conform to Shell specifications.868 1. Protect the Environment Do not discharge into drains. C-3 CAT TO-2 Eaton/Fuller Transmissions Spicer/Dana Transmissions Vickers 35VQ25 30 40 50 • Heavy Duty Diesel Engines Shell ROTELLA® T1 is suitable for mixed fleets combining large over the road diesel trucks with smaller diesel and gasoline-fueled light trucks and passenger cars.71. Performance Features and Benefits • Reliable performance Provide reliable all-year-round performance in the applications for which they are intended. providing reliable lubrication and consistent performance.Shell ROTELLA® T1 High Quality Heavy Duty Diesel Engine Oils • RELIABLE LUBRICATION Shell ROTELLA® T1 Energized Protection™ oils use well-proven performance additives to fight engine wear and prevent deposits. EO-K Detroit Diesel Series 53. Main Applications Specifications. Approvals. It offers excellent rust and corrosion protection for critical engine parts. CF-2. • Proven Durability Shell ROTELLA® T1 provides excellent wear protection that promotes engine durability.C. Engine Oil 152 . CF API CF Mack EO-K/2.92 MIL-L-2104 F (& B. Suitable for day to day use in turbo and non-turbocharged older engines. 71 and 92). • Hydraulic and Transmissions Shell ROTELLA® T1 oils can be used in certain transmission and mobile hydraulic systems where the equipment manufacturer recommends use of monograde engine oils. It has a low ash content which minimizes the formation of deposits and keeps intake ports clean. mining or quarry operations. and Recommendations SAE Viscosity Grade 10W API CF-4. Advice on applications not covered in this handbook may be obtained from your Shell representative.D.E) MIL-L-46152E CID A-A-52306A Allison C-4. Shell ROTELLA® T1 is suitable for heavy equipment used for construction. Shell ROTELLA® T1 is suitable for use in Detroit Diesel two-cycle engines (Series 53. wash immediately with soap and water. soil. please call 1+800-332-6457 for all of your service needs.3 226 -18 50 229 19. For further guidance on Product Health and Safety refer to the appropriate Shell Product Safety Data Sheet. or water.4 103 0. or use of this product. While future production will conform to Shell specifications.3 207 -33 30 97 11. If you are a Shell Distributor. storage.876 5.4 107 0. Avoid contact with skin. Handling and Safety Information For information on the safe handling. variation in these characteristics may occur.Health and Safety Shell ROTELLA® T1 oils are unlikely to present any significant health or safety hazard when properly used in the recommended application. cSt Viscosity Index (ASTM D 2270) Density @ 15°C kg/l (ASTM D 4052) Total Base Number mgKOH/g (ASTM D 2896) Flash Point °C (Cleveland Open Cup) (ASTM D 92) Pour Point °C (ASTM D 97) 10W 38 6.3 232 -12 These characteristics are typical of current production.0 102 0. and good standards of industrial and personal hygiene are maintained.com/. cSt @ 100 °C. 153 Engine Oil . Typical Physical Characteristics SAE Viscosity Grade Kinematic Viscosity (ASTM D 445) @ 40 °C.894 7. All other customers please call 1+800-237-8645 for all of your service needs.5 120 0.897 7.shell. After skin contact. Protect the Environment Do not discharge into drains.3 212 -21 40 146 14.888 7.epc. refer to its Material Safety Data Sheet at http://www. Use impervious gloves with used oil. Advice on applications not covered in this handbook may be obtained from your Shell representative. Approved by leading engine makers. They include active dispersants to carry away dirt. to ensure reliable and consistent protection against deposits and wear and to resist thickening by heat. Performance Features and Benefits • Multigrade Benefits Compared to monograde oils. • Piston Cleanliness Shell ROTELLA® T2 uses advanced formulation chemistry which delivers piston cleanliness that meets the standards of Mercedes-Benz 228. Each dedicated additive releases its protective energy when needed. • Wear Control The protection and durability of Shell ROTELLA® T2 is demonstrated through exceptional control of valve train wear. and construction applications.3. keeping the engine clean. Engine Oil 154 . • Outstanding Viscosity Control The additive chemistry in Shell ROTELLA® T2 minimizes viscosity loss due to shear and viscosity thickening due to soot – this helps the oil stay in grade for better engine operation. These include reduction of oil consumption by up to 30%*. mining. Shell ROTELLA® T2 can be confidently used in many turbocharged engines to provide protection and long engine life. • Heavy Duty Transmissions Suitable for use in heavy duty transmission applications requiring Allison C-4. suitable for most heavy duty applications including turbocharged engines. Main Applications • Severe Duty Heavy Duty Diesel Engines Shell ROTELLA® T2 provides outstanding protection in heavy-duty diesel and mixed fleets in all types of over the road service. • Protection for Turbocharged Engines Unlike some lower cost multigrade oils. longer oil life and improved fuel economy. • Off-Highway Applications Suitable for use in agricultural. Shell ROTELLA® T2 can deliver the user a range of benefits associated with the use of multigrade oils. logging. providing flexibility to vehicle and equipment owners.Shell ROTELLA® T2 Multigrade Heavy Duty Diesel Engine Oils • RELIABLE LUBRICATION Shell ROTELLA® T2 Energized Protection™ oils use proven combinations of additives that react to the varying needs of your engine. even with high levels of fuel sulfur. including engines with EGR. • Major Engine Manufacturer Acceptance Shell ROTELLA® T2 meets the recommendation of many major diesel engine builders in America and Europe. While future production will conform to Shell specifications.epc. or use of this product.Health and Safety Shell ROTELLA® T2 oils are unlikely to present any significant health or safety hazard when properly used in the recommended application.1 142 0. soil. and Recommendations Shell ROTELLA® T2 15W-40 API: CI-4 PLUS API: CI-4. After skin contact.com/.3 11 210 -30 These characteristics are typical of current production. cSt Viscosity Index (ASTM D 2270) Density @ 15°C kg/l (ASTM D 4052) Sulfated Ash % (ASTM D 874) Total Base Number mgKOH/g (ASTM D 2896) Flash Point (COC) °C (ASTM D 92) Pour Point °C (ASTM D 97) 15W-40 118 15. CH-4. SJ CAT ECF-1A Cummins CES 20077/78 Cummins CES 20071/76 ACEA: E3/E5 MAN: 3275. wash immediately with soap and water. For further guidance on Product Health and Safety refer to the appropriate Shell Product Safety Data Sheet. CF-4. variation in these characteristics may occur. please call 1+800-332-6457 for all of your service needs. Handling and Safety Information For information on the safe handling. refer to its Material Safety Data Sheet at http://www. Use impervious gloves with used oil. storage. or water.3 Global DHD-1 Mack EO-N Premium Plus 03 DDC 93K214.871 1. Approvals. cSt @ 100°C. Protect the Environment Do not discharge into drains. 155 Engine Oil .3 11 213 -30 10W-30 83 12.879 1. CF. Avoid contact with skin. 271 MB Approval: 228. 7SE270 MTU CAT 2 Volvo VDS-3 Allison C-4 Caterpillar TO-2 Shell ROTELLA® T2 10W-30 Typical Physical Characteristics Shell ROTELLA® T2 SAE Viscosity Grade Kinematic Viscosity (ASTM D 445) @ 40°C. All other customers please call 1+800-237-8645 for all of your service needs. and good standards of industrial and personal hygiene are maintained. If you are a Shell Distributor. CG-4. Specifications.5 141 0.shell. SL. • Lower Operating Costs Shell ROTELLA® T3 is formulated with an enhanced acid-control system to help fleet operators to achieve maximum drain flexibility. Advice on applications not covered in this handbook may be obtained from your Shell representative. Shell ROTELLA® T3 offers the convenience of a single oil suitable for your entire fleet. • Outstanding Shear Stability and Soot Control Shell ROTELLA® T3 uses an additive system designed to provide outstanding viscosity control throughout the drain interval for consistent lubrication and wear protection. suitable for both the latest lowemissions and older model equipment. including engines with the latest emission controlled engines using EGR and containing a Diesel Particulate Filter. API CI-4 PLUS and Cummins CES 20081. The protective power of the oil is enhanced through the use of high purity “Group II” base oils that provide increased additive activity. Performance Features and Benefits • Simplify Inventory Needs Shell ROTELLA® T3 is approved by a wide range of leading OEMs. • Off-Highway Applications Suitable for use in agricultural and construction applications.• LOW EMMISIONS Shell ROTELLA® T3 • MAINTENANCE SAVINGS Fleet Multigrade Heavy Duty Diesel Engine Oils Shell ROTELLA® T3 Energized Protection™ oils use the latest “Low-SAPS” additive technology to protect under the most severe conditions found in modern low emission engines. Recommended by a wide range of OEMs. demonstrated by meeting the requirements of API CJ-4. • Extended Drain Capability Formulated with an optimized detergent system designed to provide high TBN and extended drain capabilities. helping maintain vehicle emission compliance and engine fuel efficiency. The exclusive high TBN/low-ash formulation helps protect the exhaust catalysts and particulate traps found on the latest low emission vehicles. Engine Oil 156 . Designed for fleet and off highway use. simplifying inventory needs for fleets with a mixture of engine makes. Main Applications • Severe Duty Heavy Duty Diesel Engines Shell ROTELLA® T3 provides outstanding protection for virtually all heavy duty diesel engines. even with high levels of fuel sulfur. • Emissions System Compatibility Advanced low-ash formulation helps control blocking of or poisoning of exhaust aftertreatment devices. refer to its Material Safety Data Sheet at http://www. Avoid contact with skin. Handling and Safety Information For information on the safe handling.com/.879 1.0 10. soil. CF-4. variation in these characteristics may occur. 157 Engine Oil . CF API SM. If you are a Shell Distributor.5 139 0. All other customers please call 1+800-237-8645 for all of your service needs.epc. SL ACEA: E9. or use of this product. Use impervious gloves with used oil. E7 JASO DH-2 Caterpillar: ECF-2. and good standards of industrial and personal hygiene are maintained.6 227 -30 10W-30 80 12 144 0. CH-4.6 227 -30 These characteristics are typical of current production. VDS-3 Shell ROTELLA® T3 15W-40 also meets Iveco Standard T2 E7 Shell ROTELLA® T3 10W-30 Typical Physical Characteristics Shell ROTELLA® T3 SAE Viscosity Grade Kinematic Viscosity (ASTM D 445) @ 40°C. cSt @ 100°C. cSt Viscosity Index (ASTM D 2270) Density @ 15°C kg/l (ASTM D 4052) Sulfated Ash % (ASTM D 874) Total Base Number mgKOH/g (ASTM D 2896) Flash Point (COC) °C (ASTM D 92) Pour Point °C (ASTM D 97) 15W-40 118 15. ECF-3 Cummins: CES 20081 DDC: 93K218 Deutz: DQC III-05 MACK: EO-O Premium Plus MAN: M3275 MB Approval: 228. After skin contact. and Recommendations Shell ROTELLA® T3 15W-40 API: CJ-4. CI-4. CG-4. Specifications.shell.870 1.Health and Safety Shell ROTELLA® T3 oils are unlikely to present any significant health or safety hazard when properly used in the recommended application. For further guidance on Product Health and Safety refer to the appropriate Shell Product Safety Data. While future production will conform to Shell specifications. or water. Approvals. storage.31 MTU: Category 2 Renault Trucks: RLD-3 Volvo: VDS-4. Protect the Environment Do not discharge into drains.0 10. please call 1+800-332-6457 for all of your service needs. wash immediately with soap and water. CI-4 PLUS. Approvals.• LOW EMMISIONS Shell ROTELLA® T5 • ENERGY SAVING Synthetic Blend Technology Heavy Duty Diesel Engine Oil Shell ROTELLA® T5 Energized Protection™ oil features “Low-SAPS” additive technology for increased compatibility with the latest exhaust emissions control systems while delivering energy savings. Engine Oil 158 . without compromising engine protection or durability. and Recommendations SAE Viscosity Grade T5 10W-30 API: CJ-4.1 JASO DH-2 MB Approval: 228. Specifications. • Improved Engine Cleanliness The advanced formulation delivers good engine cleanliness and protection against piston deposits allowing Shell ROTELLA® T5 to ensure engine and component reliability at extended oil drain intervals. helping maintain vehicle emission compliance and engine fuel efficiency. E7 Caterpillar ECF-3. ECF-2 Cummins CES 20081 Mack EO-O Premium Plus MAN: M 3725 MTU Cat 2. SM ACEA: E9. Protective power is further enhanced through the use of synthetic base oil technology that increases additive activity to deliver fuel economy performance with no compromise in durability. • Fuel Economy Capability The use of synthetic base oil components provides Shell ROTELLA® T5 with the capability to improve cold starting and reduce fuel consumption and save money. Performance Features and Benefits • Emissions System Compatibility Advanced low-ash formulation helps control the blocking or poisoning of exhaust after-treatment devices. Advice on applications not covered in this handbook may be obtained from your Shell representative.31 DDC 93K218 Volvo: VDS-4 T5 10W-40 Main Applications * Low Emission Engine Use Shell ROTELLA® T5 meets the requirements of the major US and European engine manufacturers for low emission applications. While future production will conform to Shell specifications.5 6700 152 10 1. variation in these characteristics may occur. storage. or water.8468 224 -42 10W-40 98. please call 1+800-332-6457 for all of your service needs.Health and Safety Shell ROTELLA® T5 oils are unlikely to present any significant health or safety hazard when properly used in the recommended application. or use of this product. If you are a Shell Distributor. 159 Engine Oil .epc.0 0. Handling and Safety Information For information on the safe handling. cSt @ 100°C.shell. refer to its Material Safety Data Sheet at http://www. After skin contact.8663 230 -39 These characteristics are typical of current production. All other customers please call 1+800-237-8645 for all of your service needs.9 12 6000 147 10 1.0 0. cSt Dynamic Viscosity (ASTM D 5293) @ -25 ºC mPa s Viscosity Index (ASTM D 2270) Total Base Number mgKOH/g (ASTM D 2896) Sulfated Ash % (ASTM D 874) Density @ 15°C kg/l (ASTM D 4052) Flash Point (COC) °C (ASTM D 92) Pour Point °C (ASTM D 97) 10W-30 78.com/. Typical Physical Characteristics Shell ROTELLA® T5 SAE Viscosity Grade Kinematic Viscosity (ASTM D 445) @ 40°C. soil. Protect the Environment Do not discharge into drains. and good standards of industrial and personal hygiene are maintained. Use impervious gloves with used oil. For further guidance on Product Health and Safety refer to the appropriate Shell Product Safety Data Sheet.3 14. wash immediately with soap and water. Avoid contact with skin. CF. Use impervious gloves with used oil. CG-4. wash immediately with soap and water. SJ Cummins CES 20071 Mack EO-M Plus Allison C-4 Main Applications Health and Safety Heavy Duty engines • Suitable for on-road and off-road applications including equipment that is exposed to extreme low temperature operations and do not require water separation properties at high temperatures. CF-4. and Recommendations SAE Viscosity Grade T5 0W-30 API: CH-4. Approvals. Performance Features and Benefits • Improved oxidation stability to minimize deposit formation • Provides protection from acids caused by combustion • Improved low temperature performance • Fuel economy improvement compared to conventional 15W-40 heavy duty engine oils Specifications. Shell ROTELLA® T5 oil is unlikely to present any significant health or safety hazard when properly used in the recommended application. For further guidance on Product Health and Safety refer to the appropriate Shell Product Safety Data Sheet. Avoid contact with skin. Engine Oil 160 . • Suitable for use in low temperature environments where extreme pumpability properties are required. and good standards of industrial and personal hygiene are maintained. Shell ROTELLA® T5 artic blend uses a highly active additive technology enhanced with synthetic technology base oils that further energize the oil performance. After skin contact. Advice on applications not covered in this handbook may be obtained from your Shell representative. Delivering responsive protection that continuously adapts to your driving conditions.• RELIABLE LUBRICATION Shell ROTELLA® T5 0W-30 • LOW TEMPERATURE APPLICATION Synthetic Technology Heavy Duty Diesel Engine Oil Artic Blend Shell ROTELLA® T5 artic blend Energized Protection™ oil has been formulated for excellent low temperature applications. While future production will conform to Shell specifications. storage. or water. please call 1+800-332-6457 for all of your service needs.shell. Typical Physical Characteristics Shell ROTELLA® T5 SAE Viscosity Grade Kinematic Viscosity (ASTM D 445) @ 40°C. All other customers please call 1+800-237-8645 for all of your service needs. cSt @ 100°C.846 237 -51 These characteristics are typical of current production.2 0. cSt Dynamic Viscosity (ASTM D 5293) @ -35 ºC mPa s Viscosity Index (ASTM D 2270) Total Base Number mgKOH/g (ASTM D 2896) Sulfated Ash % (ASTM D 874) Density @ 15°C kg/l (ASTM D 4052) Flash Point (COC) °C (ASTM D 92) Pour Point °C (ASTM D 97) 0W-30 63.epc. 161 Engine Oil . refer to its Material Safety Data Sheet at http://www. If you are a Shell Distributor.Handling and Safety Information For information on the safe handling.5 5885 177 9 1.8 11. Protect the Environment Do not discharge into drains.com/. variation in these characteristics may occur. soil. or use of this product. Mercedes Benz. and school bus fleets. without compromising engine protection or durability. Mack. • Outstanding Shear Stability Shell ROTELLA® T6 Synthetic oil resists viscosity loss through shear and will maintain optimal oil pressure in the engine. dirt and other contaminants. • Meets or exceeds diesel engine requirements Meets or exceeds requirements of API CJ-4. Caterpillar. • Emissions System Compatibility Advanced low-ash formulation helps control blocking of or poisoning of exhaust aftertreatment devices. • Improved Heat Resistance Shell ROTELLA® T6 Synthetic oil resists breakdown by heat to provide continuous protection throughout the service interval. • Improved Deposit Control The advanced multi-functional dispersant additives in combination with synthetic base oils provide an enhanced level of protection against the effects of soot. *eg compared to 15W-40 oils • Improved Wear Performance Provides a significantly increased level of protection against harmful engine wear when compared to previous generation API CI-4+ engine oils. delivery. Shell ROTELLA® T6 oil offers enhanced fuel economy capability* that can save money in fuel consumption. protection in extreme operating temperatures and fuel economy performance*. Key benefits include compatibility with exhaust emissions control systems. Protective power is further enhanced through the use of synthetic base oil technology that increases additive activity to deliver low-viscosity fuel saving performance with no compromise in durability. Cummins. Detroit Diesel. Main Applications • For new and older diesel powered vehicles Suitable for new and older diesel powered vehicles from Class 8 tractor/trailers to heavyduty diesel pickups. Performance Features and Benefits • Improved Fuel Economy Through use of Shell’s most advanced technology. Volvo. and Ford • Gasoline engine applications Meets the requirements of API SM Advice on applications not covered in this handbook may be obtained from your Shell representative. utility.Extreme Temperature Performance Shell ROTELLA® T6 Energized Protection™ oil features Shell exclusive “Low-SAPS” additive technology reinforced with a novel and unique antiwear system. Engine Oil 162 . helping maintain vehicle emission compliance and engine fuel efficiency. • Protection in Extreme Climates Shell ROTELLA® T6 Synthetic oil is based on free-flowing synthetic base oils that allow reliable pumping on start-up under cold climate conditions yet remain thick enough under high temperature operation to protect against wear.• LOW EMMISIONS Shell ROTELLA® T6 • ENERGY SAVING Fully Synthetic Heavy Duty Diesel Engine Oil . cSt @ 100°C. CG-4. and good standards of industrial and personal hygiene are maintained.epc. All other customers please call 1+800-237-8645 for all of your service needs. please call 1+800-332-6457 for all of your service needs. Protect the Environment Do not discharge into drains.31 Volvo: VDS-4 Health and Safety Shell ROTELLA® T6 oil is unlikely to present any significant health or safety hazard when properly used in the recommended application. While future production will conform to Shell specifications. variation in these characteristics may occur.shell. storage. Typical Physical Characteristics Shell ROTELLA® T6 SAE Viscosity Grade Kinematic Viscosity (ASTM D 445) @ 40°C.0 0. CI-4 PLUS. MA Mack: EO-O Premium Plus MAN 3275 MB Approval: 228. CF-4.Specifications. or use of this product. 163 Engine Oil . After skin contact. CI-4. CH-4. Handling and Safety Information For information on the safe handling. SH ACEA: E9 Caterpillar: ECF-3. and Recommendations SAE Viscosity Grade 5W-40 API: CJ-4.com/. CF API: SM. SL. SJ. For further guidance on Product Health and Safety refer to the appropriate Shell Product Safety Data Sheet. cSt Dynamic Viscosity (ASTM D 5293) @ -30 ºC mPa s Total Base Number mgKOH/g (ASTM D 2896) Sulfated Ash % (ASTM D 874) Density @ 15°C kg/l (ASTM D 4052) Flash Point (COC) °C (ASTM D 92) Pour Point °C (ASTM D 97) 5W-40 87 14.2 6000 10. wash immediately with soap and water. Avoid contact with skin. soil. Use impervious gloves with used oil. Approvals. refer to its Material Safety Data Sheet at http://www.858 224 -42 These characteristics are typical of current production.6 1. or water. If you are a Shell Distributor. ECF-2 Cummins: CES 20081 DDC: 93K218 Ford: WSS-M2C171-E JASO: DH2. Specifications. highspeed diesel engines. °C TBN-E. or use of this product.Shell SIRIUS® X Super High Performance Diesel Engine Oil Shell SIRIUS® X is a top quality lubricant. even under difficult operational conditions. variation in these characteristics may occur. please call 1+800-332-6457 for all of your service needs. TBD 620) and meets the requirements of: • Caterpillar 3600 Series • API CF Handling and Safety Information For information on the safe handling. mg KOH/g Sulfated Ash. not suitable for N. and Recommendations Shell SIRIUS® X is approved by: • MTU (Type II high performance category) • CWEC (Cummins Wärtsilä Engine Company) • MWM Deutz (high output.85 These characteristics are typical of current production. kg/L Flash Point. • Exceptional protection against bore polishing Control of blow-by and oil consumption. soil. cSt Density @ 15°C. Performance Features and Benefits • Outstanding piston cleanliness Free-running piston rings. SHPDO type oils are preferred by many engine manufacturers to guard against bore polishing. for which API CF-4 type oils are required. • Oxidation resistance twice that of conventional oils Ability to withstand high temperatures for longer. even with extended drain intervals. Approvals. or water. Shell SIRIUS® X is especially suitable for the high power/weight units used in fast vessels and compact generator sets.g.900 230 -18 17 1. preserving engine efficiency. even with the higher sulfur levels sometimes found in marine distillate fuels. Typical Physical Characteristics Shell SIRIUS® X SAE Viscosity Grade Kinematic Viscosity @ 40°C. If you are a Shell Distributor. °C Pour Point. Protect the Environment Do not discharge into drains. % wt 40 40 139 14 0. Main Applications • High-speed diesel engines operating on distillate fuels. Closed Cup. American automotive type engines. high speed. in severe service or with extended drain intervals.B. • N. burning distillate fuel and is formulated to give better engine protection and longer drain intervals than normal diesel engine oils.com/.epc.shell. All other customers please call 1+800-237-8645 for all of your service needs. cSt @ 100°C. Advice on applications not covered in this handbook may be obtained from your Shell representative. While future production will conform to Shell specifications. Engine Oil 164 . refer to its Material Safety Data Sheet at http://www. of the Super High Performance Diesel Engine Oil (SHPDO) class. • High reserve alkalinity A TBN-E (total base number) of 17 to neutralize acids and provide corrosion protection until the next drain interval. • Exceptional engine cleanliness Ability to retain high levels of soot safely in suspension. It is designed for the highest output. ensuring maximum reliability. e. storage. and 680 are high performance. VCL (GL 150) Approvals and Recommendations This is an ongoing process. They are based on a careful blend of synthetic fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. seals and paints normally used in food machinery lubrication systems. Performance Features and Benefits • Resists the formation of harmful products of oxidation even at elevated temperatures • Base oil has ability to provide superior lubrication under all operating conditions • Excellent EP properties make Shell CASSIDA® Fluid GL suitable for steel-on-steel and worm and phosphor-bronze wheel applications • Neutral odor and taste • High viscosity index resulting in minimum variation of viscosity with change in temperature Specifications and Certificates • • • • • • NSF H1 Kosher Halal DIN 51506 VBL (GL 150. 220.Shell CASSIDA® Fluids GL Gear lubricants for use in food manufacturing equipment Shell CASSIDA® Fluids GL 150. • FAG • Buehler • Westfalia Food Tec (CASSIDA® GL 220) • Toyo Can Seamer type 43M (CASSIDA® GL 150) • Stork Food and Dairy Systems (GL 150-680) Main Applications • Lubrication of enclosed gearboxes used in the food industry • Also intended for use in equipment manufacturing food packaging Advice on applications not covered in this handbook may be obtained from your Shell representative. CASSIDA® GL 460 for worm or worm/screw gears) • FMC can seamers (viscosity for different models according to OEM specification). anti-wear gear oils specially developed for the lubrication of enclosed gears in food and beverage processing machinery. Additional Information Synthetic Lubricant • Does not contain any natural products derived from animals. • Suitable for use where vegetarian and ‘nut-free’ food is prepared. 320. • David Brown: Shell CASSIDA® GL 460 for worm gears • Lenze • Getriebebau Nord: Shell CASSIDA® GL 220 and 680 • Krones • SEW (GL 220 for helical units and GL 460 for worm gear units) • Bonfiglioli (for parallel shaft and helical in-line reducers. 220) ISO/DP 6743/6 L-CKD DIN 51517 CLP. gaskets. 460. nuts or genetically modified organisms (GMO). • Biostatic. does not promote the growth of bacteria or fungal organisms. 165 Gear Oil . Seal and Paint Compatibility Compatible with the elastomers. please contact your local Shell company for any updates. Shell recommends that this same 10 ppm limit should be observed.9 143 >12 92535 92536 92537 Colorless.com/. out of direct sunlight or other heat sources. It is recommended that it be cleaned with Shell CASSIDA® Fluid PL and/or potable water and then dried with a clean cloth before opening. soil. To prevent product contamination.8 148 >12 92538 0. Consult your local Shell company for details.3620 and/or those generally regarded as safe (US 21 CFR 182) for use in food lubricants. In locations and/or applications where local legislation does not specify maximum concentration limits. whichever is the sooner). variation in these characteristics may occur. the product must be used within 2 years (or within 5 years of date of manufacture. Protect the Environment Do not discharge into drains.852 0. Before opening the pack ensure the area around the closure is clean. use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected. Accept for use new Shell CASSIDA® Fluid GL only if the manufacturer’s seal is intact. refer to its Material Safety Data Sheet at http://www. such as Shell CASSIDA® Fluids GL. Storage Requirements All food grade lubricants. If you are a Shell Distributor.855 530 530 520 -55 -50 -50 220 25. pale yellow 0.847 0. Typical Physical Characteristics Shell CASSIDA® Fluids GL Property NSF Registration No. Oil condition during use It is recommended that the condition of the oil and the equipment be regularly checked to ensure safe operation. as up to this concentration Shell CASSIDA® Fluid GL will not impart undesirable taste. or use of this product. Gear Oil 166 . should be stored separately.4 147 >12 460 43.shell. Color Specific Gravity @ 60 ºF Flash Point. or water. please call 1+800-332-6457 for all of your service needs. In the case of incidental food contact. always close the package after use.3570. All other customers please call 1+800-237-8645 for all of your service needs. the concentration of this product in the food must not exceed 10 parts per million (10 mg/kg of foodstuff).3570. from other lubricants. Provided that the product has been stored under these conditions we recommend that the product be used within 5 years from date of manufacture. Record the date the seal was broken. Pour Point Kinematic Viscosity @ 40 °C @ 100 °C Viscosity Index FZG-Test A/8. odor. Made only from substances permitted under the US FDA Title 21 CFR 178.6 152 >12 150 220 320 460 680 °F °F cSt cSt D 2270 DIN 51599 These characteristics are typical of current production.858 545 -40 680 58. contact with food should be avoided where possible. nor will cause adverse health effects. To comply with the requirements of US 21 CRF 178. storage. 178. Handling and Safety Information For information on the safe handling. Store between 0 ºC and 40 ºC. While future production will conform to Shell specifications. or color to food. Consistent with good manufacturing practice.0 143 >12 320 33.Incidental Food Contact Registered by NSF (Class H1) and meets the USDA H1 guidelines (1998) for lubricants where there is a potential for incidental food contact.3/90 Failure Load Stage Test Method 92534 D 4052 D 92 D 5949 D 445 0.845 515 -65 150 18. Upon opening a pack. chemical substances and foodstuffs. COC.epc. Specifications and Certificates • • • • NSF H1 Kosher Halal DIN 51517 CLP Main Applications • Lubrication of rotary can seaming machines equipped with either enclosed (recirculating) and total loss systems. please contact your local Shell company for any updates. such as citrus juice extraction machines. and Recommendations This is an ongoing process. anti-wear gear lubricants which were specifically designed for use in the food and beverage canning industry. • Suitable for use where vegetarian and ‘nut-free’ food is prepared. • Shell CASSIDA® Fluid GLE are specially formulated to provide excellent lubrication even when operating in locations where it is subject to contamination with water. • Approved by FMC Citrus for the lubrication of citrus juice extractor machines. in oil recirculating and filtration system. frequently used on machinery and in lubrication systems employed in the food processing industry. the ISO 220 grade is preferred. Advice on applications not covered in this handbook may be obtained from your Shell representative. seals and paints. For low speed can seamer. should be used. juice and food. from water. • Good anti-oxidant properties. Additional Information Synthetic Lubricant • Does not contain any natural products derived from animals. Angelus specifically recommends Shell CASSIDA® GLE for use where H1 food grade products are required.Shell CASSIDA® Fluid GLE Enhanced performance gear lubricants for use in food manufacturing equipment Shell CASSIDA® Fluids GLE are fully synthetic. 167 Gear Oil . Resist the formation of deposits and sludge even at elevated temperatures resulting in long oil and equipment life. but for high speed operation Shell CASSIDA® GLE 150. • Biostatic. • Excellent separation properties. such as poly-urethane and two part epoxy resin paints. Seal and Paint Compatibility Compatible with the elastomers. nuts or genetically modified organisms (GMO). which is held in suspension. • Approved by Angelus Sanitary Can Seaming Company for can seamer lubrication. gaskets. thus protecting metal surfaces from wear and corrosion. Performance Features and Benefits • The fully synthetic base fluid has been selected for its ability to provide superior lubrication under variety of applications. • Circulating and bearing oil systems where contamination with water or food juice can occur. high performance. • Neutral odor and taste. does not promote the growth of bacteria or fungal organisms. or even 100. Approvals. Specifications. They are based on a careful blend of synthetic fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. • Approved by FMC for can seamer lubrication. whichever is the sooner). soil. Upon opening a pack. contact with food should be avoided where possible. All other customers please call 1+800-237-8645 for all of your service needs. chemical substances and foodstuffs.epc. or use of this product. Accept for use new Shell CASSIDA® Fluid GLE only if the manufacturer’s seal is intact. as up to this concentration Shell CASSIDA® Fluid GLE will not impart undesirable taste. ® Protect the Environment Do not discharge into drains. 178. Oil condition during use It is recommended that the condition of the oil and the equipment be regularly checked to ensure safe operation. always close the package after use. or water. please call 1+800-332-6457 for all of your service needs. the product must be used within 2 years (or within 5 years of date of manufacture. Record the date the seal was broken.3570. Gear Oil 168 .3570. refer to its Material Safety Data Sheet at http://www. Consult your local Shell Company for details. from other lubricants. out of direct sunlight or other heat sources. Made only from substances permitted under the US FDA Title 21 CFR 178. odor or color to food. Shell recommends that this same 10 ppm limit should be observed. use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected. In the case of incidental food contact. To prevent product contamination. such as Shell CASSIDA Fluids GLE. Before opening the pack ensure the area around the closure is clean. Consistent with good manufacturing practice. Handling and Safety Information For information on the safe handling. Provided that the product has been stored under these conditions we recommended that the product be used within 5 years from date of manufacture. nor will cause adverse health effects. In locations and/or applications where local legislation does not specify maximum concentration limits.“Incidental Food Contact” Registered by NSF (Class H1) and meets the former USDA H1 guidelines (1998) for lubricants for use where there is a potential for incidental food contact.shell. Storage Requirements All food grade lubricants.3620 and/or those generally regarded as safe (US 21 CFR 182) for use in food grade lubricants. If you are a Shell Distributor. should be stored separately. the concentration of this product in the food must not exceed 10 parts per million (10 mg/kg of foodstuff).com/. To comply with the requirements of US 21 CRF 178. Store between 0 ºC and 40 ºC. storage. It is recommended that it be cleaned with Shell CASSIDA® Fluid PL and/or potable water and then dried with a clean cloth before opening. variation in these characteristics may occur. 169 Gear Oil . Color Specific Gravity @ 60 °F Flash Point Pour Point Kinematic Viscosity @ 40 °C @ 100 °C Viscosity Index Demulsibility @ 82°C after 60 min.849 480 -65 150 19 142 no separation >12 0. in facilities where HACCP audit and Good Manufacturing Practice have been implemented and form part of the quality/environment management system ISO 9001/ISO 14001. Produced according to Shell Quality Standards. ml FZG-Gear Test A/8. While future production will conform to Shell specifications.Typical Physical Characteristics Shell CASSIDA® Fluid GLE Property NSF Registration No.3/90 Failure Load Stage °F ºF cSt cSt D 4052 D 92 D 5949 D 445 D 445 D 2270 D 1401 DIN 51599 Test Method 119921 Colorless/ slight pale 0.852 520 -54 220 25 144 119104 150 220 These characteristics are typical of current production. Additional Information Synthetic lubricants • Does not contain natural products derived from animals or genetically modified organisms (GMO). gaskets and seals normally used in food machinery lubrication systems. and Recommendations • NSF H1 • Kosher • Halal • DIN 51517 CLP • ISO 6743/6 • David Brown • Flender • ZAE-AntriebsSysteme GmbH & Co • Bonfiglioli • Lenze Seal and Paint Compatibility Compatible with most of the elastomers. They are based on a careful blend of synthetic fluids and additives chosen for their ability to meet the stringent requirements of the food industry. lines etc. • The system must be flushed with the new lubricant. the following procedure must be followed: • With equipment at normal operating temperature. where oil may be trapped. leather. Note: See warning about seal shrinkage in section on change over procedures. Special attention should be paid to reservoirs. Advice on applications not covered in this handbook may be obtained from your Shell representative. does not promote the growth of bacteria or fungal organisms. which should then be drained before Gear Oil 170 . Approvals. Nitrile rubber (NBR). for extreme pressure applications • Shell CASSIDA® Fluids WG do not mix with mineral oils or PAO type fluids. cork. drain the oil off as completely as possible. Some ordinary Change over Procedure When changing from a lubricant based on mineral oil or PAO. anti-wear gear oils for the lubrication of worm gears. Polyurethane based elastomers. • Suitable for use where vegetarian and ‘nut-free’ food is prepared. Main Applications • Worm gears or applications where excellent thermal stability is required • Lubrication of gear sets in enclosed gear boxes • High load carrying capability. Specifications.Shell CASSIDA® Fluids WG Synthetic food grade gear lubricant for worm gear boxes Shell CASSIDA® Fluids WG are high performance. asbestos paper and board should be avoided. Performance Features and Benefits • High resistance to micropitting • Neutral odor and taste • High viscosity index resulting in minimum variation of viscosity with change in temperature • Excellent thermal stability • Effective protection against corrosion of metal surfaces • Resistant to formation of harmful oxidation products • Low friction helping to provide efficient power transmission • Water soluble for easy cleaning industrial paints soften in the presence of Shell CASSIDA® Fluid WG. Internal gearbox surfaces should ideally be unpainted or coated with resistant material such as two-part epoxy formulations. • Biostatic. FluoroSilicone or Vinyl-Methyl Polysiloxane (Q) is recommended especially where high temperatures are involved. highly loaded gears and applications where high resistance to micropitting is needed in food and beverage processing machinery. Typical Physical Characteristics Shell CASSIDA® Fluids WG NSF Registration No. Accept for use new Shell CASSIDA® products only if the manufacturer’s seal is intact.3570. or color to food. Made only from substances permitted under the US FDA Title 21 CFR 178. Note: Seals previously exposed to mineral oils may shrink when exposed to Shell CASSIDA® Fluid WG. in facilities where HACCP audit and Good Manufacturing Practice have been implemented and form part of the ISO 9001 quality system. new lubricant. refer to its Material Safety Data Sheet at http://www.refilling with fresh. out of direct sunlight or other heat sources. and then record the date the seal was broken. To prevent product contamination. or water. 171 Gear Oil . as up to this concentration Shell CASSIDA® Fluid WG will not impart undesirable taste. Produced according to Shell Quality Standards. All other customers please call 1+800-237-8645 for all of your service needs. such as Shell CASSIDA® Fluids WG. this same 10 ppm limit should be observed. always close the package after use.3570. Handling and Safety Information For information on the safe handling.072 725 122 272 495 -25 >12 These characteristics are typical of current production. Do not use Shell CASSIDA® Flushing Fluid for flushing a system prior to filling with Shell CASSIDA® Fluid WG.shell. soil. It is recommended that it be cleaned with Shell CASSIDA® Fluid WG and/or potable water. use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected. This can result in oil leaks. please call 1+800-332-6457 for all of your service needs. Before opening the pack ensure the area around the closure is clean. chemical substances and foodstuffs. should be stored separately. °F Pour Point. Consistent with good manufacturing practice. 178. is 5 years from date of manufacture.3620 and/or those generally regarded as safe (US 21 CFR 182) for use in food lubricants. Fail Stage Test Method (Visual) D 4052 D 445 D 445 D 2270 D 92 D 5949 DIN 51354 460 133401 Clear. Record the date the seal was broken.epc.067 477 83. In the case of incidental food contact. amber 1. Protect the Environment Do not discharge into drains. all production will conform to Shell’s specifications. contact with food should be avoided where possible. amber 1. It may be necessary to replace these seals. Use the product within 2 years of opening. However. If you are a Shell Distributor. °F FZG Gear Test. Provided that the product has been stored under these conditions. To comply with the requirements of US 21 CRF 178. Incidental Food Contact Registered by NSF (Class H1) and meet the former USDA H1 guidelines (1998) for lubricants where there is a potential for incidental food contact. In locations and/or applications where local legislation does not specify maximum concentration limits.0 260 485 -30 >12 680 133402 Clear. Store between 0 and 40 deg. storage. Color Specific @ 60 ºF Viscosity @ 40 ºC (cSt) @ 100 ºC (cSt) Viscosity Index Flash Point COC. from other lubricants. the concentration of this product in the food must not exceed 10 parts per million (10 mg/kg of foodstuff). variation in these characteristics may occur. Storage Requirements All food grade lubricants. The characteristics given above are typical of current production and slight batch to batch variations may occur. or use of this product. While future production will conform to Shell specifications. the recommended shelf life of the product unopened. odor.com/. C. or water.2 139 14. and spline shafts • Enclosed industrial gears and flexible couplings Note: Not suitable for hypoid gears.Shell DENTAX® Oils Automotive Gear Oils Shell DENTAX® gear lubricants are designed for use in automotive and heavy duty equipment transmission and differentials where an EP (extreme pressure) lubricant is not required and where an API Service Designation GL-1 gear oil is specifically called for by the equipment manufacturer. Handling and Safety Information For information on the safe handling.com/. While future production will conform to Shell specifications. All other customers please call 1+800-237-8645 for all of your service needs. storage. °C (°F) Pour Point. Approvals. Performance Features and Benefits • Good oxidation stability helps provide long service life • Low foaming tendency • Compatible with other gear oils Specifications. Gear Oil 172 .shell. cSt @ 100°C.8 728 79 107 210 (415) -21 (-5) 80. Advice on applications not covered in this handbook may be obtained from your Shell representative. If you are a Shell Distributor. Typical Physical Characteristics Shell DENTAX® Oils Gravity. and Recommendations • API Service GL-1 • International Trucks and Engines TMS-6803(80W-90) Main Applications • Heavy-duty manually operated transmission and gear boxes requiring API GL-1 lubricants • Spiral bevel and worm axles • Steering gears. SSU Viscosity Index Flash.600 These characteristics are typical of current production. SSU @ 210°F. Protect the Environment Do not discharge into drains. cP @ -15 °F (-26 c) Test Method D 1298 D445 D445 (calc) (calc) D 2270 D 92 D 97 D 2893 SAE Grade 80W-90 29.epc. cSt @ 100°F. refer to its Material Safety Data Sheet at http://www. please call 1+800-332-6457 for all of your service needs. variation in these characteristics may occur. °API Viscosity @ 40°C. °C (°F) Brookfield Viscosity. soil. or use of this product. universal joints. variation in these characteristics may occur. If you are a Shell Distributor.shell. Use of Shell DONAX® TC in these transmissions is recommended. soil.2 0. While future production will conform to Shell specifications.epc. refer to its Material Safety Data Sheet at http://www. SAE 60 22. please call 1+800-332-6457 for all of your service needs. or use of this product. including contact fatigue. and Recommendations Shell DONAX® CFD oils are suitable for use where the following specifications are called for: Caterpillar CAT FD-1 (FDAO) Handling and Safety Information For information on the safe handling. All other customers please call 1+800-237-8645 for all of your service needs. • Improved Corrosion Protection Shell DONAX® CFD provides excellent protection against rust and copper corrosion. differentials.904 260 -15 Typical Physical Characteristics Shell DONAX® CFD Kinematic Viscosity @ 100°C. Shell DONAX® CFD oils should not be used in transmissions containing friction materials (e. and is also compatible with DONAX® TC oils and oils meeting CAT TO-4. or water. Suppresses foaming. 173 Gear Oil . transmissions or hydraulic systems. those with wet brakes or clutch materials).g. Advice on applications not covered in this handbook may be obtained from your Shell representative. It can also be used in transmissions requiring TO-4 fluids that do not contain friction material. Main Applications Shell DONAX® CFD oil is recommended for use in all Caterpillar Final Drive and Axles that currently specify the use of Cat FD-1 fluids. extending oil life and recommended drain intervals.com/. It is not recommended for final drives that contain brakes. (as prescribed in OEM manuals) • Compatibility Shell DONAX® CFD is fully compatible with all seal material employed in CAT equipment. Specifications. It contains inhibitors to control oxidation and deposit formation.Shell DONAX® CFD High performance off-highway final drive and axle oil Shell DONAX® CFD is a dedicated final drive and axle oil which offers significantly improved protection for gears and bearings in bevel gears. • Improved Oil Life Shell DONAX® CFD oxidizes at a low rate. kg/m3 Flash Point (COC) °C Pour Point °C ASTM D445 ASTM D4052 ASTM D 92 ASTM D5950 These characteristics are typical of current production. storage. It should also not be used in engines.8-25. Protects both ferrous and non-ferrous metals from corrosion. Approvals. significantly higher than standard Final Drive and Axle Oils. and meets Cat FD-1 final drive axle oil (FDAO) specification. Protect the Environment Do not discharge into drains. final drives and axles. oil drain intervals can be extended up to 4000 hours. cSt Density @ 15°C. Shell DONAX® CFD has been developed for continuous use in a wide range of ambient temperatures in off road vehicles. Performance Features and Benefits • Improved Bearing life Shell DONAX® CFD has proven performance ability to extend gear and bearing life in all relevant laboratory tests. For Off-Highway trucks. com/. Main Applications • Gear drives and reducers in food. and good demulsibility. wear protection properties. or use of this product.shell. Performance Features and Benefits • • • • • Minimizes wear Excellent water separability characteristics Good oxidation stability Resistance to foaming Non-corrosive to gear and bearing materials (i. drug and cosmetic plants • Circulating Oil Systems • Pump bearing lubricant • Release agent on tank closure gaskets or seals Note: These products are not intended for use as an ingredient of food. storage. Approvals. While future production will conform to Shell specifications. °F Four-Ball EP Load Wear Index. °API Viscosity: @ 40°C. rust protection.epc. refer to its Material Safety Data Sheet at http://www. If you are a Shell Distributor. soil.3 96 350 10 32 160 446 31.3570 and meet former 1998 USDA guidelines as an H-1 lubricant with incidental food contact for use in plants operating under the Federal Meat and Poultry Products Inspection Program. Handling and Safety Information For information on the safe handling. please call 1+800-332-6457 for all of your service needs.3570 • NSF International • Shell FM Gear Oils are manufactured in accordance with FDA 21 CFR 178.2 120 390 15 29 160 These characteristics are typical of current production. variation in these characteristics may occur. steel. and Recommendations • FDA 21 CFR 178. These colorless. odorless products. are manufactured from high quality base stocks and contain selected additives to provide long term oxidation stability. °F Pour Point.Shell FM Gear Oils Food grade gear lubricants Shell FM Gear Oils 220 and 460 are recommended for the lubrication of gear sets in food plants where there is the possibility of incidental contact of the lubricant with food being processed. kgf Test Method D 4052 D 445 D 445 D 2270 D 92 D 97 D 2783 D 2783 ISO Viscosity Grade 220 460 124740 124718 30. All other customers please call 1+800-237-8645 for all of your service needs.e.4 227 19. Advice on applications not covered in this handbook may be obtained from your Shell representative.5 29. kgf Weld Point. and bronze) Specifications. COC. cSt @ 100°C. cosmetics or pharmaceuticals. Shell FM Gear Oils are certified Kosher-Parve by the Kosher Overseas Association of America. Typical Physical Characteristics Shell FM Gear Oils NSF Registration Number Gravity. or water. Protect the Environment Do not discharge into drains. Gear Oil 174 . copper. cSt Viscosity Index Flash Point. seals and paints. as up to this concentration Shell FM Gear Oil TLS 150 will not impart undesirable taste. food • Neutral odor and taste • Good anti-oxidant properties which helps to resist the formation of sludge at elevated temperatures Specifications.3620 and/or those generally regarded as safe (US 21 CFR 182) for use in food lubricants. In locations and/or applications where local legislation does not specify maximum concentration limits. does not promote the growth of bacteria or fungal organisms. It is based on a careful blend of fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry.3570. 178. this same 10 ppm limit should be observed. or color to food. Approvals. use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected. Performance Features and Benefits • Base fluid has an ability to provide excellent lubrication under the majority of operating conditions • Formulated to provide good lubrication even when subjected to contamination with juice.3570.Shell FM Gear Oil TLS Specialty gear lubricant for use in food manufacturing equipment Shell FM Gear Oil TLS 150 is a specialty anti-wear gear lubricant which is specifically designed for use in the food and beverage canning industry. To comply with the requirements of US 21 CRF 178. In the case of incidental food contact. such as poly-urethane and two part epoxy resin paints. contact with food should be avoided where possible. odor. such as citrus juice extraction machines Advice on applications not covered in this handbook may be obtained from your Shell representative. the concentration of this product in the food must not exceed 10 parts per million (10 mg/kg of foodstuff). Made only from substances permitted under the US FDA Title 21 CFR 178. • Biostatic. gaskets. water. Main Applications • Lubrication of rotary can seaming machines equipped with total loss systems • Circulating and bearing oil systems where contamination with water or food juice can occur. frequently used on machinery and in lubrication systems employed in the food processing industry. Seal and Paint Compatibility Compatible with the elastomers. 175 Gear Oil . Consistent with good manufacturing practice. Additional Information Synthetic lubricants • Does not contain natural products derived from animals or genetically modified organisms (GMO). • Suitable for use where vegetarian and ‘nut-free’ food is prepared. and Recommendations • • • • • NSF H1 Kosher Halal DIN 51517 CLP Angelus Sanitary Can Seaming Company for can seamer lubrication Incidental Food Contact Registered by NSF (Class H1) and meet the former USDA H1 guidelines (1998) for lubricants where there is a potential for incidental food contact. soil. °F FZG. we recommend the product be used within 5 years from the date of manufacture. Protect the Environment Do not discharge into drains. To prevent product contamination. cSt @ 100°C.epc. Use the product within 2 years of opening.shell. out of direct sunlight or other heat sources. C. It is recommended that it be cleaned with potable water and dried before opening. If you are a Shell Distributor. Before opening the pack ensure the area around the closure is clean. variation in these characteristics may occur.com/.Storage Requirements All food grade lubricants. Gear Oil 176 . or use of this product. from other lubricants. Provided that the product has been stored under these conditions. cSt Viscosity Index Specific Gravity @ 60 °F Flash Point. Only accept new Shell FM Gear Oil TLS for use if the manufacturer’s seal is intact. such as Shell FM Gear Oil TLS. COC. Failure Load Stage Visual D 445 D 445 D 2270 D 4052 D 92 D 5949 DIN 51354/2 Test Method 150 135972 Colorless/slight pale 150 15. or water. Store between 0 and 40 deg.873 505 10 >11 These characteristics are typical of current production. Appearance Viscosity @ 40°C. Record the date the seal was broken. should be stored separately. chemical substances and foodstuffs. Typical Physical Characteristics Shell FM Gear Oil TLS NSF Registration No. storage. in facilities where HACCP audit and Good Manufacturing Practice have been implemented and form part of the quality/environment management system ISO 9001/ ISO 14001. Handling and Safety Information For information on the safe handling. While future production will conform to Shell specifications.1 104 0. always close the package after use. °F Pour Point. All other customers please call 1+800-237-8645 for all of your service needs. Produced according to Shell Quality Standards. refer to its Material Safety Data Sheet at http://www. please call 1+800-332-6457 for all of your service needs. 177 Gear Oil . Approvals.com/.shell. refer to its Material Safety Data Sheet at http://www. Performance Features and Benefits • Outstanding oxidation and thermal stability Withstands high thermal loading and resists the formation of sludge. Water contamination should therefore be avoided or removed as quickly as possible after the occurrence. and Recommendation Meets ISO 12925-1 Type CKC DIN 51517-Part 3 (CLP) AGMA 9005-E02 US steel 224 Meets David Brown S1. • Water shedding properties Shell OMALA® Oils also have excellent water separation properties. Specifications. particularly under conditions of high load. If you are a Shell Distributor. even with bulk oil temperatures of up to 100°C in certain applications. the appropriate Shell SPIRAX® Oil should be used. as the Shell OMALA® Oils are not designed for this purpose.epc. Main Applications Shell OMALA® Oils are formulated using high viscosity index. All other customers please call 1+800-237-8645 for all of your service needs. as determined in laboratory tests.101 Handling and Safety Information For information on the safe handling. The load carrying capacity of Shell OMALA® Oils. extreme-pressure oils designed. • Wide range of viscosities Provides for the most varied and arduous industrial applications. base oils and incorporate a special sulphur-phosphorus additive to provide an extreme pressure performance which allows trouble free application in following areas: • Steel gear transmissions • Industrial gear drives where a full EP performance is required • Bearings • Circulating and splash lubricated systems For automotive hypoid gears.53. lead-free. or water. Gear tooth wear is reduced. Their high load carrying capacity and anti-friction characteristics combine to offer superior performance in gears and other industrial applications. for the lubrication of heavy duty industrial gears. solvent refined. storage. Reduces health and product removal risks. or use of this product. even in the presence of contamination by water and solids. Protect the Environment Do not discharge into drains. is significantly better than that of leaded gear oils. • Excellent Load Carrying Capacity Reduces gear tooth and bearing wear on both steel and bronze components. Provides extended oil life. • Lead-free Operator acceptability. primarily.Shell OMALA® Oils High quality industrial gear and bearing oils Shell OMALA® Oils are high quality. Advice on applications not covered in this handbook may be obtained from your Shell representative. soil. such that excess water can be drained easily from lubrication systems. • Effective corrosion inhibition Protects both steel and bronze components. Water can greatly accelerate surface fatigue with gears and bearings as well as promoting ferrous corrosion on internal surfaces. please call 1+800-332-6457 for all of your service needs. 904 3200 3200 3200 88.921 460 460 460 30.3/90 FZG A/16.899 1000 1000 1000 45.937 These characteristics are typical of current production.4 100 195 -24 0.891 150 150 150 15.0 92 205 -9 0.0 100 205 -15 0.887 100 100 100 11. variation in these characteristics may occur.6/90 60 lbs 250 kg >12 >12 Typical Physical Characteristics Shell OMALA® Oils ISO Viscosity Grade Kinematic Viscosity Viscosity Index Flash Point (COC) Pour Point Specific gravity Shell OMALA® Oils ISO Viscosity Grade Kinematic Viscosity Viscosity Index Flash Point (COC) Pour Point Specific gravity @ 15 ºC ºC ºC kg/m3 @ 40 ºC @ 100 ºC cSt cSt @ 15 ºC ºC ºC kg/m3 @ 40 ºC @ 100 ºC cSt cSt 68 68 68 8.4 91 260 -6 0. While future production will conform to Shell specifications.8 83 250 3 0.897 680 680 680 38.931 320 320 320 25.903 1500 1500 1500 61.5 85 225 -6 0.5 100 195 -24 0. Gear Oil 178 .4 100 200 -18 0.912 220 220 220 19.8 97 205 -12 0.Typical test results for Shell OMALA® Oil 220 are: Extreme Pressure Properties Timken wear and lubricant testing machine Min OK Load Four Ball Extreme Pressure Test Initial seizure load FZG Load Carrying Test Failure load stage FZG A/8.7 99 190 -24 0. 000 operating hours or four years. assuming an average operating temperature of 80 ºC.101 specification. Meets the David Brown S1. • Outstanding rust and corrosion protection of all metal surfaces • Rapid water shedding and air release performance Main Applications • Enclosed industrial reduction gear systems operating under severe operating conditions. These features provide benefits over mineral oil-based products in terms of gear and bearing component life. soil. Handling and Safety Information For information on the safe handling. Meet the US Steel 224 specification. Fulfills the requirements of and is approved by Flender AG. Compatibility and Miscibility Seal and paint compatibility Shell OMALA® Oils HD are compatible with all seal materials and paints normally specified for use with mineral oils. please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Shell OMALA® Oils HD are formally approved by Flender AG for at least 20. Specifications. Approvals. along with high resistance to micro-pitting (grey staining). and Recommendations Meet the ISO 12925-1 Type CKD specification. • Exceptional lubricant performance improving gear efficiency Offers improved low temperature performance and reduced change in viscosity with increase in temperature in comparison to mineral oilbased products. or use of this product. If you are a Shell Distributor. Performance Features and Benefits • Excellent load carrying capacity and micro-pitting performance providing long component life Provides high levels of load carrying capacity even under shock loading conditions. long service life and high resistance to micro-pitting for optimal gear protection. or water. Shell OMALA® Oils HD can operate successfully at bulk operating temperatures of up to 120 ºC. This provides better lubrication at low start-up temperatures and the opportunity for energy savings by optimizing the viscosity for normal operating conditions.53.com/. such as high load. very low or elevated temperatures and wide temperature variations • Particularly recommended for certain ‘lubricated-for-life’ systems • Plain and rolling element bearings • Oil circulation systems Advice on applications not covered in this handbook may be obtained from your Shell representative. • Longer service intervals Extended component and lubricant life offers the opportunity to extend service intervals and to reduce maintenance and disposal costs. improving system cleanliness and therefore reliability of the equipment.Shell OMALA® Oils HD Synthetic heavy duty industrial gear oils Shell OMALA® Oils HD are advanced synthetic heavy duty industrial gear oils offering outstanding lubrication performance under severe operating conditions. 179 Gear Oil . Meet the ANSI/AGMA 9005-D94 specification.epc. refer to its Material Safety Data Sheet at http://www. storage.shell. • Excellent oxidation and thermal stability extending lubricant life Resists the formation of harmful products of oxidation at high operating temperatures. Protect the Environment Do not discharge into drains. including improved energy efficiency. 883 >12 >90 460 462.9 169 256 -33 0.877 >12 >85 680 670.901 >12 >90 These characteristics are typical of current production.881 >12 >90 220 229.4 28.3 160 250 -45 0.4 159 252 -42 0.7 21.Typical Physical Characteristics Shell OMALA® Oils HD Kinematic Viscosity Viscosity Index Flash Point (COC) Pour Point Specific Gravity FZG Timken OK Load Shell OMALA® Oils HD Kinematic Viscosity Viscosity Index Flash Point (COC) Pour Point Specific Gravity FZG Timken OK Load @ 15ºC failure load stage lbs ºC ºC @ 40 ºC @ 100 ºC cSt cSt @ 15ºC failure load stage lbs 320 312. variation in these characteristics may occur. While future production will conform to Shell specifications.4 64.879 >12 >90 ºC ºC @ 40 ºC @ 100 ºC cSt cSt 150 157.7 35.881 >12 >85 1000 1002 94.4 183 260 -24 0. Gear Oil 180 .7 163 238 -45 0.6 50 170 264 -36 0. Main Applications • Enclosed industrial reduction gear systems subjected to severe operating conditions • Shock loaded gear systems such as those used in equipment of cement. or use of this product. Performance Features and Benefits • Excellent load carrying capacity and anti-wear properties for gear tooth protection • Contains carefully selected additives possessing unique surface activity offering potential to improve or repair worn gear profiles by controlled plastic deformation • The ability to extend component and lubricant life even under elevated operation temperatures of up to 100°C • Good oil film stability allows Shell OMALA® Oils SW to be used in plain bearings • Good rust and corrosion protection of metal surfaces • Compatible with seal materials and paints normally specified for use with mineral oils • In older gear systems where an extension of the service is desired • Where gear teeth are damaged or heavily worn Advice on applications not covered in this handbook may be obtained from your Shell representative. soil. and Recommendations Meets the ISO 12925-1 Type CKC specification. please call 1+800-332-6457 for all of your service needs. 181 Gear Oil .epc.Shell OMALA® Oils SW Problem solving industrial gear oils for exceptional operations Shell OMALA® Oils SW are specialist ‘problem solving’ products developed to lubricate industrial gearboxes subject to extremely high and heavily shock loaded operations such as those encountered in the mining. While future production will conform to Shell specifications. quarrying. If you are a Shell Distributor.3/90 ASTM D 445 cSt cSt ASTM D 2270 ASTM D 1298 ASTM D 92 ASTM D 5949 DIN 51354-2 150 14. quarry and coal industries Protect the Environment Do not discharge into drains.com/. or water. All other customers please call 1+800-237-8645 for all of your service needs. variation in these characteristics may occur. storage. refer to its Material Safety Data Sheet at http://www. Shell OMALA® Oils SW are also suitable for use in those applications where ultra high levels of extreme pressure performance are specified (typically 4-ball weld loads > 500 kg). Typical Physical Characteristics Shell OMALA® Oils SW Kinematic Viscosity @ 40°C @ 100°C Viscosity Index Specific Gravity @ 15°C Flash Point COC Pour Point FZG-Test A/8. cement and steel industries. Approvals. Handling and Safety Information For information on the safe handling. Specification.shell.9 99 896 190 -24 >12 150 °C °C Failure load stage These characteristics are typical of current production. Handling and Safety Information For information on the safe handling. If you are a Shell Distributor. helical. soil. Gear Oil 182 . storage. spur. please call 1+800-332-6457 for all of your service needs. GO-H. Advice on applications not covered in this handbook may be obtained from your Shell representative. or water. Performance Features and Benefits • Protects hypoid gears against wear and scuffing • Multi-viscosity for year round use over wide temperature range • Contains a sulfur/phosphorus additive system for excellent load Carrying capacity • Contains additives to inhibit oil oxidation and keep lubricated parts clean • Contains inhibitors to protect against corrosion. bevel.epc.shell. All other customers please call 1+800-237-8645 for all of your service needs. drive-train gears of heavy-duty automotive. SAE J2360 ArvinMeritor. and Recommendations API Service GL-5 and MT-1 Mack GO-J.com/. manual transmissions and oil lubricated wheel bearings. or use of this product. Shell ROTELLA® Heavy Duty Gear Oils meet the requirements of API GL-5 and MIL-PRF-2105E and are available in two SAE viscosity grades: 80W-90 and 85W-140. high-speed/ low torque and low-speed/ high torque conditions. trucking and off-road equipment operated under high-speed/ shock load. Protect the Environment Do not discharge into drains. final drives and steering mechanisms • Industrial gear sets where extreme pressure gear oils are required • Note: Vehicles equipped with limited-slip differentials may require a different lubricant.Shell ROTELLA® Heavy Duty Gear Oils Heavy-duty gear oil for truck and automotive differentials and manual transmissions Shell ROTELLA® Heavy Duty Gear Oils are high performance multi-grade gear lubricants formulated with an extreme-pressure additive for good load carrying capacity and protection of gears. refer to its Material Safety Data Sheet at http://www. transmissions. such as Shell SPIRAX® LS. rust and foaming • Compatible with other automotive gear oils Specifications. They are suitable for heavy-duty truck and automotive differentials. Approvals. GO-G MIL-PRF-2105E. Inc (formerly Rockwell) O-76-A (SAE 85W-140) and O-76-D (SAE 80W-90) International Truck (Navistar) CEMS B-22 Storage Requirements Store at ambient temperatures and periods of exposure to temperatures above 35°C Main Applications • Heavy-duty and conventional differentials in heavy and light duty trucks as well as passenger cars • Conventional manual transmissions calling for API GL-5 • Heavy-duty manual transmissions requiring API MT-1 (SAE 80W-90) • Hypoid. spiral-bevel and worm gears in differentials. 000 100 67.Typical Physical Characteristics Shell ROTELLA® Heavy Duty Gear Oils Density @ 15 ºC. 183 Gear Oil . COC. ºC Flash Point.000 98 These characteristics are typical of current production.7 323 24. kg/m Pour Point. °C Viscosity: Kinematic cSt at 40 ºC cSt at 100 ºC Brookfield cP at -12 ºC cP at -26 ºC Viscosity Index 3 Test Method D 1298 D 97 D 92 SAE Grade 80W-90 890 -30 224 85W-140 906 -15 222 D 445 D 445 D 2983 D 2983 D 2270 145 14. variation in these characteristics may occur. While future production will conform to Shell specifications.6 112. • Recognized by leading equipment manufacturers A number of leading equipment manufacturers recognize the benefits of Shell SPIRAX® ASX R SAE 75W-90 and have formally approved it against their specifications.000 mile oil drains. and Recommendations Shell SPIRAX® ASX R SAE 75W-90 API ArvinMeritor DANA International US Military Mack GL-5. Note: For Eaton Roadranger Transmissions Use Shell SPIRAX® GSX SAE 50. Please contact your local Shell representative for more information about extended oil drain intervals.000 miles). Main Applications • Drive Axles in heavy duty on-highway trucks Heavy duty axles and other applications where a 75W-90 API GL-5 extreme pressure (EP) mineral or synthetic gear oil is recommended. Specifications. The extended drain capabilities help maximize oil drain intervals resulting in less overall lubricant usage during the life of the equipment. • Less lubricant usage Excellent static and dynamic seal compatibility that meets or exceeds a number of leading OEM requirements.Shell SPIRAX® ASX R SAE 75W-90 High performance. O76-E SHAES-256 Rev C TMS 6816 MIL-PRF-2105E / SAE J2360 GO-J Plus Gear Oil 184 . which documents the long drain capability of the fuel efficient formulation. Approvals. Shell SPIRAX® ASX R SAE 75W-90 is a fuel-efficient. lowers the operating temperature and helps promote longer life for the equipment. MT-1 O76-N. Advice on applications not covered in this handbook may be obtained from your Shell representative. • Longer oil drain capability Meets the requirements of Dana SHAES 256 Rev C. • Longer equipment life Excellent protection against gear wear and pitting. designed to provide ultimate protection to the latest heavy-duty axles that call for an API GL-5 type product. (500. helps prevent premature failures. Outstanding oxidation resistance also helps prevent damage to seals due to deposit formation. axle fluid. synthetic axle fluid meeting Roadranger SHAES 256 Rev C specifications with enhanced fuel efficiency. Performance Features and Benefits • Fuel efficient formulation Proven fuel efficiencies in both standard industry and commercial fleet testing methods of over 1%. with warranty for 750. Specially formulated with synthetic base oils and additive technology that provide improved lubrication of the drive train. which helps minimize seal leaks. or use of this product.com/.0 90.6°C Flash Point. refer to its Material Safety Data Sheet at http://www. cSt @ 40°C @100°C Viscosity. 60°F) 75W-90 SAE J-306 75W-90 Amber ASTM D-445 ASTM D-2983 ASTM D-2270 ASTM D-1298 ASTM D-92 ASTM D-97 103.Handling and Safety Information For information on the safe handling. or water. soil.000 152 891 7.42 215 / (420) <-45 / (<-49) °C / (°F) These characteristics are typical of current production. While future production will conform to Shell specifications. Typical Physical Characteristics Shell SPIRAX® ASX R SAE Viscosity Grade Appearance Kinematic Viscosity.shell. Protect the Environment Do not discharge into drains. If you are a Shell Distributor. All other customers please call 1+800-237-8645 for all of your service needs. please call 1+800-332-6457 for all of your service needs. 185 Gear Oil . cP @ -40°C Viscosity Index Density @ 15. storage.0 15.. °C / (°F) g/l (lbs/gal.epc. COC Pour Point. variation in these characteristics may occur. manual steering gears and universal joints calling for an SAE 80W-140 grade • Transfer cases for automobiles. Gear Oil 186 .03 Main Applications • Heavy duty differentials • All applications normally lubricated by automotive gear oil such as rear wheel bearings. or water.shell. light and heavyduty trucks. Protect the Environment Do not discharge into drains. heavyduty gear lubricant specifically designed for heavy duty. or use of this product. Performance Features and Benefits • Outstanding thermal stability especially in applications where heat.Shell SPIRAX® ASX SAE 80W-140 High performance. refer to its Material Safety Data Sheet at http://www. please call 1+800-332-6457 for all of your service needs. If you are a Shell Distributor. Note: For optimum performance. A Mack GO-J ArvinMeritor Specification O76-B (standard drain). synthetic transmission and axle fluid Shell SPIRAX® ASX SAE 80W-140 is a fully synthetic.epc. Handling and Safety Information For information on the safe handling. Steel Specification 224. Specifications. Approvals. Mixing with other products may reduce its effectiveness and field performance.PRF-2105E quality gear lubricants Advice on applications not covered in this handbook may be obtained from your Shell representative. O76-Q (extended drain) General Electric D50E9C Harnischfeger (P&H) 474 MIL-PRF-2105E International Truck and Engine TMS 6816 Two industry standards for demulsibility -. wear and extended drain intervals contribute to severe service • High film strength and excellent shear stability • Excellent low temperature properties promotes oil flow to help protect gears and bearings even at sub-zero temperatures • Synthetic formula provides maximum protection over a wide range of temperatures • Separates readily from water • Compatible with other MIL-L-2105D or MIL. storage. differentials that call for an API GL-5 type product. multipurpose. All other customers please call 1+800-237-8645 for all of your service needs. soil. and the American Gear Manufacturers (AGMA) Standard 250. and Recommendations • • • • • • • • • API Classifications GL-5 and MT-1 Dana Specification SHAES 429 Rev.U.com/. mineral oil lubricants should be drained before using Shell SPIRAX® ASX SAE 80W-140. farm equipment and heavy construction equipment calling for SAE 80W-140 or 85W-140 grades • Industrial gear applications where extreme pressure oils with excellent low and high temperature properties are required • Differentials used in conjunction with Eaton and ArvinMeritor extended warranties calling for an SAE 80W-140 grade • Manual transmissions where the manufacturer specifies a GL-5 oil of SAE 80W-140 or 85W-140 grades.S. 187 Gear Oil . variation in these characteristics may occur. cP @ -26°C. cP @ -40°C. ºC (ºF) Timken. ºC (ºF) Pour Point. cSt @ -18°C. °API Viscosity: @ 40°C.Typical Physical Characteristics Shell SPIRAX® ASX Gravity.5 20500 75000 --146 201 (395) < -40 (< -40) 85 12 These characteristics are typical of current production. OK Load FZG Gear Test Test Methods D 287 D 445 D 445 D 2983 D 2983 D 2983 D 2270 D 92 D 97 D 2509 SAE Grade 80W-140 23. While future production will conform to Shell specifications. cP Viscosity Index Flash Point. cSt @ 100°C.6 271 30. storage. Outstanding oxidation resistance also helps prevent damage to seals due to deposit formation. The extended drain capabilities help maximize oil drain intervals resulting in less overall lubricant usage during the life of the equipment. helps prevent premature failures. Shell SPIRAX® EW SAE 75W-90 is an axle fluid. or use of this product. which documents the long drain capability of the formulation. Main Applications • Drive Axles in heavy duty on-highway trucks Heavy duty axles and other applications where a 75W-90 API GL-5 extreme pressure (EP) mineral or synthetic gear oil is recommended. Performance Features and Benefits • Longer oil drain capability Meets the requirements of Dana SHAES 256 Rev C. All other customers please call 1+800-237-8645 for all of your service needs. soil. • Recognized by leading equipment manufacturers A number of leading equipment manufacturers recognize the benefits of Shell SPIRAX® EW SAE 75W-90 and have formally approved it against their specifications. or water.com/. Approvals. • Longer equipment life Excellent protection against gear wear and pitting. designed to provide the required protection for the latest heavy-duty axles that call for an API GL-5 type product. and Recommendations Shell SPIRAX® EW SAE 75W-90 API ArvinMeritor DANA International US Military Mack GL-5.epc. please call 1+800-332-6457 for all of your service needs. which helps minimize seal leaks.Shell SPIRAX® EW SAE 75W-90 High performance. (500. Note: For Eaton Roadranger Transmissions Use Shell SPIRAX® GSX SAE 50. refer to its Material Safety Data Sheet at http://www. extended warranty axle oil. with warranty for 750. Advice on applications not covered in this handbook may be obtained from your Shell representative. lowers the operating temperature and helps promote longer life for the equipment.000 mile oil drains. O76-E SHAES-256 Rev C TMS 6816 MIL-PRF-2105E / SAE J2360 GO-J Plus Handling and Safety Information For information on the safe handling. for heavyduty automotive differentials requiring the Roadranger SHAES 256 Rev C specification.shell. Protect the Environment Do not discharge into drains. If you are a Shell Distributor.000 miles). Please contact your local Shell representative for more information about extended oil drain intervals. Specially formulated with base oils and additive technology that provide improved lubrication of the drive train. MT-1 O76-N. • Less lubricant usage Excellent static and dynamic seal compatibility that meets or exceeds a number of leading OEM requirements. Specifications. Gear Oil 188 . While future production will conform to Shell specifications.000 147 891 7. °C / (°F) Pour Point. g/l (lbs/gal.Typical Physical Characteristics Shell SPIRAX® EW SAE Viscosity Grade Appearance Kinematic Viscosity. 60°F) ASTM D-445 ASTM D-2983 ASTM D-2270 ASTM D-1298 ASTM D-92 ASTM D-97 SAE J-306 75W-90 75W-90 Dark Amber 122 16. variation in these characteristics may occur. 189 Gear Oil .6°C.6 125. cSt @ 40°C @100°C Viscosity..42 204/(400) <-45 / (<-48) Flash Point. COC. °C / (°F) These characteristics are typical of current production. cP @ -40°C Viscosity Index Density @ 15. Note: For Eaton Roadranger on-highway axles use Shell SPIRAX® ASX R 75W-90. extended warranty gear oil. • Longer equipment life Excellent protection against gear wear and pitting. or water. • Recognized by leading equipment manufacturers Leading equipment manufacturers recognize the benefits of Shell SPIRAX® EW SAE 80W-140 and have formally approved it against their specifications. MT-1 SHAES-429 (Vocational) MIL-PRF-2105E GO-J Handling and Safety Information For information on the safe handling. If you are a Shell Distributor. Outstanding oxidation resistance also helps prevent damage to seals due to deposit formation. Approvals. Main Applications • Drive Axles in heavy duty off-highway vehicles and vocational equipment Heavy duty axles and other applications where an 80W-140 API GL-5 extreme pressure (EP) mineral or synthetic gear oil is recommended. Please contact your local Shell representative for more information about extended oil drain intervals. Protect the Environment Do not discharge into drains. please call 1+800-332-6457 for all of your service needs. helps prevent premature failures. Advice on applications not covered in this handbook may be obtained from your Shell representative.Shell SPIRAX® EW SAE 80W-140 High performance. or use of this product. designed to provide the required protection for the latest off-road heavy-duty axles that call for an API GL-5 SAE 80W-140 grade product.000 mile extended oil drain intervals or 3 years whichever occurs first). soil. for heavyduty automotive differentials used in demanding vocational applications. refer to its Material Safety Data Sheet at http://www. • Less lubricant usage Excellent static and dynamic seal compatibility that meets or exceeds a number of leading OEM requirements. Shell SPIRAX® EW SAE 80W-140 gear oil is a high performance multigrade axle fluid.epc.shell. storage. All other customers please call 1+800-237-8645 for all of your service needs. Specifications. Specially formulated with base oils and additive technology that provide improved lubrication of the drive train. and Recommendations Shell SPIRAX® EW SAE 80W-140 API DANA US Military Mack GL-5.com/. lowers the operating temperature and helps promote longer life for the equipment. Performance Features and Benefits • Longer oil drain capability Meets the requirements of Dana SHAES 429 (180. Gear Oil 190 . The extended drain capabilities help maximize oil drain intervals resulting in less overall lubricant usage during the life of the equipment. which helps minimize seal leaks. Typical Physical Characteristics Shell SPIRAX® EW SAE Viscosity Grade Appearance Kinematic Viscosity. °C / (°F) ASTM D-445 ASTM D-2983 ASTM D-2270 ASTM D-1298 ASTM D-92 ASTM D-97 SAE J-306 80W-140 80W-140 Dark Amber (1. cP @ -26 °C Viscosity Index Density @ 15 °C.5) 247. While future production will conform to Shell specifications. °C / (°F) Pour Point.000 145 872 188/(370) <-38 / (<-39) These characteristics are typical of current production. COC.6 27. 191 Gear Oil . variation in these characteristics may occur. cSt @ 40°C @100°C Brookfield Viscosity.4 60. gm/l Flash Point. GO-G MIL-PRF-2105E. Performance Features and Benefits • Protects hypoid gears against wear and scuffing • Multi-viscosity for year round use over wide temperature range • Contains a sulfur/phosphorus additive system for excellent load carrying capacity • Contains additives to inhibit oil oxidation and keep lubricated parts clean • Contains inhibitors to protect against corrosion. spiral-bevel and worm gears in differentials. final drives and steering mechanisms • Industrial gears sets where extreme pressure gear oils are required Note: cars equipped with limited-slip differentials may require a different lubricant specified by the manufacturer. or use of this product. SAE J2360 ArvinMeritor O-76-A (SAE 85W-140) and O-76-D (SAE 80W-90) • International Truck and Engine CEMS B-22 Main Applications • Heavy-duty and conventional differentials in heavy and light duty trucks as well as passenger cars • Conventional manual transmissions calling for API GL-5 • Heavy-duty manual transmissions requiring API MT-1 (SAE 80W-90) • Hypoid. manual transmissions and oil lubricated wheel bearings. high-speed/low torque and low-speed/high torque conditions. please call 1+800-332-6457 for all of your service needs. refer to its Material Safety Data Sheet at http://www. trucking and off-road equipment operated under high-speed/shock load.epc.Shell SPIRAX® HD Heavy-duty gear oil for automotive differentials and manual transmissions Shell SPIRAX® HD oils are high performance multigrade extreme-pressure. Handling and Safety Information For information on the safe handling. bevel. Protect the Environment Do not discharge into drains.shell. such as Shell SPIRAX® LS. Gear Oil 192 .com/. They meet the requirements of API GL-5 and MIL-PRF-2105E and are available in two SAE viscosity grades: 80W-90 and 85W-140. If you are a Shell Distributor. rust and foaming • Compatible with other automotive gear oils Advice on applications not covered in this handbook may be obtained from your Shell representative. or water. Specifications. All other customers please call 1+800-237-8645 for all of your service needs. storage. and Recommendations • • • • API Service GL-5 and MT-1 Mack GO-J. Approvals. GO-H. multipurpose gear lubricants. drive-train gears of heavy-duty automotive. soil. helical. They are suitable for heavy-duty truck and automotive differentials. spur. transmissions. cP @ . COC. cSt Viscosity Index Flash Point. °C (°F) Pour Point. 193 Gear Oil . cSt @ 100°C. variation in these characteristics may occur.Typical Physical Characteristics Shell SPIRAX® HD Gravity. These characteristics are typical of current production.7 100 224 (435) -30 (-22) 85W-140 24.26°C.0001 323 24.000 cP. °API Viscosity @ .12°C. While future production will conform to Shell specifications.0001 --145 14. cP @ 40°C.6 98 222 (432) -15 (+5) 1 -. ºC (ºF) Test Method D 1298 D 2983 D 2983 D 445 D 445 D 270 D 92 D 97 SAE Grade 80W-90 26.MIL-PRF-2105E and SAE J306 specify that viscosities measured at these temperatures do not exceed 150.6 --67.6 112. cSt @ 100°C. complete refill.6 135 14. please call 1+800-332-6457 for all of your service needs.com/.epc. ºC Test Method D 1298 D 445 D 445 D 270 D 92 D 97 80W-90 25. COC. °API Viscosity @ 40°C. or use of this product. • API Service GL-5 Handling and Safety Information For information on the safe handling.shell. or water. storage. multipurpose automotive gear lubricant specifically formulated for use in passenger cars and light-duty trucks with limited-slip differentials. If you are a Shell Distributor.5 106 218 -24 These characteristics are typical of current production. Approvals. refer to its Material Safety Data Sheet at http://www. Performance Features and Benefits • Conventional and limited-slip differential capabilities protects hypoid gears against wear and scuffing • Outstanding thermal stability for cleanliness and promotes longer service life • Multi-viscosity for year round use over wide temperature range • Compatible with other automotive gear oils Specifications. soil. Typical Physical Characteristics Shell SPIRAX® LS Gravity. All other customers please call 1+800-237-8645 for all of your service needs. and service fill of all passenger car and light duty truck conventional and limited-slip differentials • Conventional manual transmissions calling for API GL-5 Advice on applications not covered in this handbook may be obtained from your Shell representative. variation in these characteristics may occur. Protect the Environment Do not discharge into drains. cSt Viscosity Index Flash Point. °C Pour Point.Shell SPIRAX® LS Premium limited-slip differential gear oil Shell SPIRAX® LS oil is a premium high performance multigrade extremepressure. Gear Oil 194 . and Recommendations • Meets the requirements for passenger car and light truck limited-slip differentials. It meets the requirements of API GL-5 and is available in SAE viscosity grade 80W-90. While future production will conform to Shell specifications. Main Applications • Initial fill. oxidation stability and anti-rust characteristics. Advice on applications not covered in this handbook may be obtained from your Shell representative. or water.shell. Typical Physical Characteristics Shell SPIRAX® MB SAE Viscosity Grade Kinematic Viscosity @ 40°C. storage. oxidation stability and anti-rust characteristics.0 16. It is suitable for gear applications presenting loadspeed conditions of extreme severity.0 342 N 05A-07A-12A16C-17B 97310 Main Applications • Automotive transmissions A heavy duty SAE 90 rear axle oil blended to meet the requirements of Mercedes Benz and ZF. Specifications. Approvals. All other customers please call 1+800-237-8645 for all of your service needs. cSt @ 100°C.epc. and Recommendations API Service Classification GL-5 US Military Mercedes Benz Sheet MAN ZF TE-ML Volvo MIL-L-2105B 235. 195 Gear Oil . spiral-bevel and hypoid axle units.Shell SPIRAX® MB High quality heavy duty axle oil Shell SPIRAX® MB is an extreme-pressure lubricant containing multifunctional additives which impart good anti-wear.9 ISO 2909 ISO 12185 ISO 2592 ISO 3016 97 909 175 -18 90 90 These characteristics are typical of current production. refer to its Material Safety Data Sheet at http://www. Protect the Environment Do not discharge into drains. Performance Features and Benefits • Comprehensive components Specially selected additives impart good anti-wear. variation in these characteristics may occur. soil. If you are a Shell Distributor. please call 1+800-332-6457 for all of your service needs. Handling and Safety Information For information on the safe handling. or use of this product. cSt Viscosity Index Density @ 15°C kg/m3 Flash Point (COC) °C Pour Point °C SAE J 306 ISO 3104 184. While future production will conform to Shell specifications.com/. such as medium and low speed spur or helical gear units. variation in these characteristics may occur.shell. cSt Viscosity Index Brookfield Viscosity @ -26 °C. sludge deposit formation • Fewer repairs. Typical Physical Characteristics Shell SPIRAX® SB SAE Viscosity Grade Gravity. °API Viscosity: @ 210 °C.Shell SPIRAX® SB SAE 80W-90 Semi-synthetic Gear Lubricant Shell SPIRAX® SB SAE 80W-90 Oil is a premium quality. synthetic blend gear lubricant meeting the stringent requirements of modern day hypoid gearboxes.000-mile (or higher). cP Flash Point. please call 1+800-332-6457 for all of your service needs. No failures Protect the Environment Do not discharge into drains. soil. Shell SPIRAX® SB SAE 80W-90 has performed equally well in axles manufactured by Rockwell. cSt @ -40°C. Gear Oil 196 . SUS @ 100 °C. storage.1 125 114 45000 355 (180) 60 These characteristics are typical of current production.epc. Advice on applications not covered in this handbook may be obtained from your Shell representative. Eaton/Fuller and Dana Spicer in all axle configurations. All other customers please call 1+800-237-8645 for all of your service needs. and Recommendations • MIL-L-2105E • API GL-5 Handling and Safety Information For information on the safe handling. improved fuel economy and extended drive train life. The product has been fully tested in field trials with drain intervals exceeding 250.8 76 579 14. or use of this product. OK Load.com/. Performance Features and Benefits • Improved performance over a wide range of temperature application The carefully selected blend of synthetic and mineral components together with state-of-the-art additive technology provides unparalleled high temperature performance. If you are a Shell Distributor. refer to its Material Safety Data Sheet at http://www. Approvals. Specifications. or water. ºC (ºF) Timken. • Improved thermal stress protection can protect axles operating in excess of 300 ºF • Significantly reduces corrosion. • Outstanding seal compatibility suitable for general use in all vehicle engines • Seal compatibility suitable for general use in all vehicle engines • Compatible with other conventional types of gear lubricants have been experienced during years of field use. lbs SAE J 300 ASTM D 1298 Calculated Calculated D 445 D 445 D 2270 ASTM D 2983 D 92 D 2782 80W-90 80W-90 28. SUS @ 100 °C. Main Applications Automotive Hypoid axles applications Shell SPIRAX® SB SAE 80W-90 has been field proven in a variety of axle applications. While future production will conform to Shell specifications. cSt @100°C. COC. variation in these characteristics may occur. non-bitumastic viscous lubricant specifically developed to satisfy the demands of heavily loaded slow rotating journal bearings. Shell Sugar Mill Clear is formulated to minimize brass bearing and steel roller wear and maintain normal bearing temperatures under extreme operating conditions. All other customers please call 1+800-237-8645 for all of your service needs.shell.com/. refer to its Material Safety Data Sheet at http://www.Shell Sugar Mill Clear High performance. semi-synthetic non-bitumastic sugar mill lubricant Shell Sugar Mill Clear is a high performance.61 400 445 40 These characteristics are typical of current production. or water. please call 1+800-332-6457 for all of your service needs. Shell Sugar Mill Clear incorporates synthetic thickeners and high viscosity mineral oils blended with extreme pressure additives to give a high performance sugar mill brass bearing lubricant. soil.epc. Handling and Safety Information For information on the safe handling.000 425 145 7. If you are a Shell Distributor. °F Pour Point. °F D 2596 D 92 D 5949 Test Method Visual D 445 D 445 D 2270 Bright & Clear 20. storage. While future production will conform to Shell specifications. lbs/gal Weld Point. cSt Viscosity Index Density. Protect the Environment Do not discharge into drains. Main Applications • Heavily loaded bearings journal bearings in sugar mills Typical Physical Characteristics Shell Sugar Mill Clear Appearance Viscosity @ 40°C. semi-synthetic. Performance Features and Benefits • High viscosity which provides higher film strength and lower tendency for squeeze out in highly loaded and slowly rotating sugar mill brass bearings and rollers • Helps protect equipment by resisting water and washout due to the high viscosity and tenacity of the lubricant • Excellent load carrying performance provides excellent brass bearing wear protection • Suitable for application via lubrication equipment previously used to apply bitumastic lubricants Advice on applications not covered in this handbook may be obtained from your Shell representative. or use of this product. kgf Flash Point. 197 Gear Oil . 53 >200 0 1b 250 These characteristics are typical of current production. refer to its Material Safety Data Sheet at http://www. soil. Shell Sugar Mill Clear Oil LT is formulated to minimize brass bearing and steel roller wear and maintain normal bearing temperatures under extreme operating conditions. Shell Sugar Mill Clear Oil LT incorporates synthetic thickeners and high viscosity mineral oils blended with extreme pressure additives to give a high performance sugar mill brass bearing lubricant. °C Pour Point. or water. lbs/gal Flash Point. semi-synthetic non-bitumastic sugar mill lubricant Shell Sugar Mill Clear Oil LT is a high performance. or use of this product. Handling and Safety Information For information on the safe handling. While future production will conform to Shell specifications.com/. variation in these characteristics may occur. If you are a Shell Distributor. Performance Features and Benefits • High viscosity which provides higher film strength and lower tendency for squeeze out in highly loaded and slowly rotating sugar mill brass bearings and rollers • Helps protect equipment by resisting water and washout due to the high viscosity and tenacity of the lubricant • Excellent load carrying performance provides excellent brass bearing wear protection • Suitable for application via lubrication equipment previously used to apply bitumastic lubricants Advice on applications not covered in this handbook may be obtained from your Shell representative. kgf D 92 D 5949 D 130 D 2596 Test Method Visual D 445 D 445 Bright & Clear 6800 240 7. Gear Oil 198 . COC. 3 hrs @ 100 °C Four Ball EP Weld Point. nonbitumastic viscous lubricant specifically developed to satisfy the demands of heavily loaded slow rotating journal bearings. Protect the Environment Do not discharge into drains. All other customers please call 1+800-237-8645 for all of your service needs. cSt @100°C. cSt Density. Main Application • Heavily loaded bearings journal bearings in sugar mills Typical Physical Characteristics Shell Sugar Mill Clear Oil LT Appearance Viscosity @ 40°C.epc.Shell Sugar Mill Clear Oil LT High performance. please call 1+800-332-6457 for all of your service needs. semisynthetic. storage.shell. °F Copper Corrosion. These results have been confirmed by OEM testing and field experience. 199 Gear Oil . Compatibility and Miscibility High quality epoxy paints are recommended.Shell TIVELA® Oils S Advanced synthetic industrial gear oils Shell TIVELA® Oils S are advanced synthetic heavy duty industrial gear oils formulated using specially selected polyalkylene glycol base fluids and additives. such as high load. • Longer service intervals Extended component and lubricant life offers the opportunity to extend service intervals and to reduce maintenance and disposal costs. Shell TIVELA® Oils S are formally approved by Flender AG as providing a lifetime of at least 20. They offer outstanding lubrication performance under severe operating conditions. long service life and high resistance to micro-pitting. where high bulk oil temperatures are found • Plain and rolling element bearings Shell TIVELA® Oils S are not recommended for the lubrication of worm gears manufactured from aluminum containing bronze alloys. Approvals. These features provide benefits over mineral oil-based products in terms of gear and bearing component life. and Recommendations Meet the David Brown Type G specification. along with high resistance to micro-pitting (grey staining). including improved energy efficiency. • Excellent oxidation and thermal stability extending lubricant life Resists the formation of harmful oxidation products at high operating temperatures. Shell TIVELA® Oils S has been found to be satisfactory with nitrile and Viton seal materials. Advice on applications not covered in this handbook may be obtained from your Shell representative. Rig testing has shown efficiency improvements of up to 15% in comparison with mineral oil-based products and 11% over other synthetic hydrocarbon-based lubricants. Fully approved by Flender AG. as polyalkylene glycols will tend to attack certain conventional paints. • Excellent rust and corrosion protection of all metal surfaces Main Applications • Enclosed industrial reduction gear systems operating under severe operating conditions. very low or elevated temperatures and wide temperatures and wide temperature variations • Worm gears • Particularly recommended for certain ‘lubricated-for-life’ systems • Bearing and circulation systems such as calendars. • Superior lubricant performance improving gear efficiency Shell TIVELA® Oils S offer improved energy efficiency and lower operating temperatures in worm gear applications. Specifications. improving system cleanliness and therefore reliability of the equipment. although Viton seals are preferred. Performance Features and Benefits • Excellent load carrying capacity and micro-pitting performance Provides high levels of load carrying capacity even under shock loading conditions.000 hours or four years at bulk operating temperatures of up to 80°C. All other customers please call 1+800-237-8645 for all of your service needs.5 188 302 -42 1. soil. please call 1+800-332-6457 for all of your service needs.069 >12 460 460 73. Gear Oil 200 . Protect the Environment Do not discharge into drains.2 239 308 -36 1.epc.Handling and Safety Information For information on the safe handling. While future production will conform to Shell specifications.074 >12 320 320 52. If you are a Shell Distributor. or water. or use of this product.072 >12 680 680 107 259 296 -39 1.7 230 286 -39 1. Typical Physical Characteristics Shell TIVELA® Oils S Kinematic Viscosity Viscosity Index Flash Point (COC) Pour Point Specific Gravity FZG @ 60 ºF failure load stage ºC ºC @ 40 ºC @ 100 ºC cSt cSt 150 136 22. storage. variation in these characteristics may occur.com/.070 >12 These characteristics are typical of current production. refer to its Material Safety Data Sheet at http://www.shell.076 >12 220 220 34.4 203 298 -39 1. soil. outdoor fans and electrical motors.1mm ºC cSt cSt 2 2 280±15 285 100 14 Pass Pass Pass Pass ≤±50 -50/+150 (200) These characteristics are typical of current production. Shell Roll Temperature Range (temporarily) 50h/80 ºC ºC @ 40 ºC @ 100 ºC Worked 60 strokes 0.Shell ALBIDA® Grease EMS High temperature electrical motor grease Shell ALBIDA® Grease EMS is a lithium complex grease based on synthetic base oils. wear and rust preventing additives. Advice on applications not covered in this handbook may be obtained from your Shell representative. Main Application Shell ALBIDA® Grease EMS is developed for lubrication of roller bearings operating at moderate speeds as well as bearings submitted to severe cold. or use of this product. While future production will conform to Shell specifications. The grease has a very good mechanical nd thermal stability and can be used in electrical motors. distilled water SKF Emcor WWO. containing antioxidants. variation in these characteristics may occur. NUP plus applications with an angle ring. for example. All other customers please call 1+800-237-8645 for all of your service needs. Handling and Safety Information For information on the safe handling. type NJ. The grease has very low starting and running torques at temperatures down to -50 °C and is therefore suitable for all year lubrication of.com/. fans and pumps at bearing temperatures up to 150 °C where there is a demand for long re-lubrication intervals. If you are a Shell Distributor. EP-. NLGI Penetration Dropping Point Base Oil Viscosity Rust Preventing Properties SKF Emcor. Protect the Environment Do not discharge into drains. storage. or water. tapered roller bearings and cylindrical bearings. Typical Physical Characteristics Shell ALBIDA® Grease EMS Consistency. please call 1+800-332-6457 for all of your service needs. The product contains a special friction modifier which is suitable for high speed bearings. refer to its Material Safety Data Sheet at http://www.epc. distilled water Lubricating Ability SKF R2F A SKF R2F B. 150 ºC Mechanical Stability.shell. 201 Grease . Heavy loads . general engineering and many others Recommended as a general purpose grease for ball. chemical. cement. load) and helps reduce the number of greases used in a facility.epc. Shell ALBIDA® Grease EP can be used in most conditions (water.shell. . mining. temperature.Better resistance to water washout . high temperature. Main Applications • Steel. Advice on applications not covered in this handbook may be obtained from your Shell representative.Shell ALBIDA® Grease EP Top quality.Lower softening/leakage under vibrations and mechanical stress • Low disposal costs Disposal costs that results from lower usage. All other customers please call 1+800-237-8645 for all of your service needs. refer to its Material Safety Data Sheet at http://www. Grease 202 . soil. • Lower total labor costs Due to the extended lubrication intervals and less downtime that results from using a higher performance product. or use of this product.Water rich environments. Performance Features and Benefits Typical benefits compared to Lithium based greases: • Reduced grease consumption . If you are a Shell Distributor. Additional Information Operating temperature range Shell ALBIDA® Grease EP is recommended for use over the temperature range -20°C to 150°C.High levels of vibration . Handling and Safety Information For information on the safe handling. storage. variation in these characteristics may occur. please call 1+800-332-6457 for all of your service needs.1mm ºC 1 Dark Brown LiCx Mineral 220 19 325 260 Good 2 Dark Brown LiCx Mineral 220 19 280 260 Fair These characteristics are typical of current production. Shell ALBIDA® Grease EP is a proven product that has demonstrated an ability to work in a wide range of applications.Lower leakage at high temperature (above 120°C) .com/. paper. Typical Physical Characteristics Shell ALBIDA® Grease EP Color Soap Type Base Oil Type Kinematic Viscosity Cone Penetration Worked Dropping Point Pumpability @ 40 ºC @ 100 ºC @ 25ºC Long Distance cSt cSt 0. or water. While future production will conform to Shell specifications. extreme pressure multi-purpose grease. roller and plain bearing applications at high temperature under the following conditions: Protect the Environment Do not discharge into drains. If you are a Shell Distributor.com/. While future production will conform to Shell specifications. even in conditions of severe vibration • Enhanced extreme-pressure properties and resistant to shock loads Excellent load-carrying performance enhanced by the presence of MoS2 • Excellent water resistance Ensures lasting protection even in the presence of large amounts of water • Effective corrosion protection Ensures components/bearings do not fail due to corrosion • High dropping point Resistant to high temperatures • Lead and Nitrite free For safe handling Main Applications Shell ALBIDA® Grease HDX 2 is used for the grease lubrication of heavy-duty. 203 Grease . Apart from containing the latest additives to ensure excellent high temperature. soil. storage.epc. refer to its Material Safety Data Sheet at http://www. heavily loaded.1mm ºC These characteristics are typical of current production. All other customers please call 1+800-237-8645 for all of your service needs. slow moving bearings subject to shock loads found in the following industries: • Mining • Steel Advice on applications not covered in this handbook may be obtained from your Shell representative. it also contains MoS2 to ensure the grease can handle shock loads.Shell ALBIDA® Grease HDX High performance extreme-pressure multi-purpose grease Shell ALBIDA® Grease HDX 2 is a high performance high temperature grease for slow moving. large bearings subject to shock loads. or use of this product. variation in these characteristics may occur. Handling and Safety Information For information on the safe handling. anti corrosion and anti oxidation performance. Protect the Environment Do not discharge into drains. It is based on high viscosity index mineral oil and a lithium complex soap thickener. Performance Features and Benefits • High base oil viscosity to provide excellent load carrying performance Meets the recommended base oil viscosity recommended by leading OEMs • Excellent mechanical stability even under vibrating conditions Consistency retained over long periods. Typical Physical Characteristics Shell ALBIDA® Grease HDX Color Soap Type Base Oil Type Kinematic Viscosity Cone Penetration Dropping Point Pumpability 2 Black Lithium complex Mineral 460 32 265-295 260 Poor @ 40 ºC @ 100 ºC Worked @ 25ºC Long Distance cSt cSt 0.shell. or water. Additional Information Shell ALBIDA® Grease HDX is recommended for use over the temperature range -20 °C to 150 °C. please call 1+800-332-6457 for all of your service needs. storage. refer to its Material Safety Data Sheet at http://www.Shell ALBIDA® Grease HLS 2 Exceptional performance synthetic paper machine grease Shell ALBIDA® Grease HLS 2 is a high temperature grease for application in the dry end of paper mills. If you are a Shell Distributor. Grease 204 . It has excellent thermal stability. Performance Features and Benefits • • • • Excellent thermal stability High dropping point Long operational life at high temperatures Lead and Nitrite free for safe handling Handling and Safety Information For information on the safe handling. Typical Physical Characteristics Shell ALBIDA® Grease HLS 2 NLGI Consistency Color Soap Type Base Oil Type Kinematic Viscosity Cone Penetration Dropping Point Pumpability @ 40 ºC @ 100 ºC Worked @ 25 ºC cSt cSt 0. variation in these characteristics may occur. or water.epc. While future production will conform to Shell specifications. and a lithium complex soap thickener. Advice on applications not covered in this handbook may be obtained from your Shell representative.1mm ºC Long distance 2 2 Light Brown Lithium complex Synthetic 460 48 265-295 >260 Good These characteristics are typical of current production. It is based on high viscosity synthetic base oil. All other customers please call 1+800-237-8645 for all of your service needs. please call 1+800-332-6457 for all of your service needs.com/. soil. Main Application Shell ALBIDA® Grease HLS 2 is used for the grease lubrication of bearings in the drying section of paper machines.shell. or use of this product. PAO. Protect the Environment Do not discharge into drains. The outstanding combination of load-carrying ability and water resistance makes Shell ALBIDA® Grease MP an excellent product for the “buddy bearings” commonly found on boat trailer wheels. 205 Grease . especially where excessive exposure to water is a problem • For use in paper and steel mill applications • Severe service applications found in the construction. Grease fittings should be wiped clean prior to grease injection to prevent contaminants from entering the equipment. Approvals. It is especially suitable for grease lubricated bearings on paper machines where its outstanding water resistance characteristics. or water. It will also lubricate highly loaded bearings in the press section. Advice on applications not covered in this handbook may be obtained from your Shell representative. or use of this product. Maintaining a clean work environment is critical when equipment greasing is performed. Shell greases are available with drum liners to facilitate container disposal. refer to its Material Safety Data Sheet at http://www. high dropping point and corrosion resistance eliminate the need for separate greases in the machine’s wet end and felt roll bearings. The performance characteristics of Shell ALBIDA® Grease MP which made it successful in the paper making industry have also enabled it to be used successfully in the steel industry. Over-greasing should be avoided as excessive heat build-up can result.com/. Performance Features and Benefits • Formulated using an ISO 460 base oil and special polymer additives to provide maximum load carrying ability • Outstanding water resistance • Heavy base oil for excellent film strength • EP characteristics for improved wear protection • Rust protection Specifications. storage. The product performs well in roll neck bearings using both sealed and automatic lubrication systems. Protect the Environment Do not discharge into drains. If you are a Shell Distributor. Shell ALBIDA® Grease MP is one of the most highly water resistant greases in the Shell grease line. and forestry industries Main Application Shell ALBIDA® Grease MP is intended for use in heavily loaded equipment operating under adverse conditions.epc. please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. soil. oxidation stability. Handling and Safety Information For information on the safe handling. EP properties.shell. Periodic relubrication via grease gun or centralized system should be supplemented by complete cleaning and packing with fresh grease on an appropriate schedule. and Recommendations • Heavy duty industrial applications.Shell ALBIDA® Grease MP Lithium complex grease Shell ALBIDA® Grease MP is a lithium complex grease containing an ISO 460 base oil and special additives to provide outstanding load carrying and water resistance properties. appropriate heavy-duty equipment is required for handling Shell ALBIDA® Grease MP because of its heavy base oil and polymer combination. mining. Bearing housing should be maintained one-third to one-half full of grease. Product Maintenance In centralized systems. 1200 rpm. mm 1 hr. °F Rust Protection: EMCOR. While future production will conform to Shell specifications. variation in these characteristics may occur.7 D 3527 D 2509 D 2596 140 50 315 D 2266 U.5 8. °F Short Exposure.1 9. hrs Timken. °F D 445 D 445 Test Method 1.S. 10.Typical Physical Characteristics Shell ALBIDA® Grease MP NLGI Grade Appearance Base Oil Viscosity @ 40°C. Steel Method 0. wt% Water Washout wt% loss at 100°F wt% loss at 175°F Wheel Bearing Life. cSt @ 100°C. 5% SSW Copper Corrosion Water Spray-Off. Max. lbs Four Ball EP Weld Point. 75°C.000X. cSt Penetration. % Change Dropping Point.5 Black. Max. Tacky 430 25.45 1. g/minute 0°F 20°F Guide To Usable Temperature Min. dmm Worked. OK Load. 40 kgf Grease Mobility. 60X Worked. kgf Four-Ball Wear.3 D 217 Mettler D 6138 D 4048 D 4049 D 1264 290 10 450+ Pass (0) 1b 28 3.7 0 325 450 These characteristics are typical of current production. °F Continuous Service. Grease 206 . Bearing housings should be maintained one-third to one-half full of grease. This extreme pressure (EP) grease has a dropping point above 450°F and is compounded with an ISO 460 synthetic base fluid blend. All other customers please call 1+800-237-8645 for all of your service needs. a synthetic base fluid blend and a specially formulated additive package. This grease is characterized by its high dropping points (above 450°F) and is suitable for use in industrial applications in both high and low temperatures. mining.epc. Handling and Safety Information For information on the safe handling. Main Application Shell ALBIDA® Grease MPS is suitable for industrial applications where lubrication points are difficult to reach or conventional greases of the same NLGI grade (base oil viscosity and soap content) will not flow easily through centralized lubrication systems. Approvals. • Excellent heavy and shock load protection • Resistance to water washout • Excellent performance in many heavy duty applications • High temperature capability • Excellent oxidation stability Advice on applications not covered in this handbook may be obtained from your Shell representative.shell. soil. and forestry industries Maintenance Maintaining a clean work environment is critical when equipment greasing is performed. During a heavy shock load. wear protection under high loads. especially where excessive exposure to water is a problem • For use in paper and steel mill applications • Severe service applications found in the construction. Shell ALBIDA® Grease MPS is undyed making it ideal for both wet and dry ends of paper machines. the lubricant film between metal surfaces can be ruptured. or water. It is formulated with an excellent additive package which provides salt water rust protection. storage. and Recommendations • Heavy duty industrial applications. Periodic relubrication via grease gun or centralized system should be supplemented by complete cleaning and packing with fresh grease on an appropriate schedule. If lubricant film rupture occurs. Grease fittings should be wiped clean prior to grease injection to prevent contaminants from entering the equipment.Shell ALBIDA® Grease MPS Synthetic lithium complex grease Shell ALBIDA® Grease MPS is a premium quality grease which contains a synthetic base fluid and a lithium complex soap thickener. please call 1+800-332-6457 for all of your service needs. Over-greasing should be avoided as excessive heat buildup can result.com/. oxidation stability. The EP additive package found in Shell ALBIDA® Grease MPS provides extra protection to metal surfaces in shock loading situations. and resistance to water washout. Protect the Environment Do not discharge into drains. or other applications calling for a nonstaining grease. refer to its Material Safety Data Sheet at http://www. or use of this product. It is tacky and provides very good adherence to metal parts. the excellent EP additive package in these synthetic greases can provide the extra level of protection that is needed. Performance Features and Benefits Shell ALBIDA® Grease MPS consists of a lithium complex soap thickener. Specifications. If you are a Shell Distributor. 207 Grease . wt% Base Oil Viscosity @ 40 °C. 10. °F Continuous Service. lbs Four-Ball EP Load Wear Index.Typical Physical Characteristics Shell ALBIDA® Grease MPS NLGI Grade Appearance Lithium Complex Soap. 60X Worked. Max. While future production will conform to Shell specifications. °F D 445 D 445 D 217 295 <10 Mettler D 5969 D 4048 D 1264 7 D 2509 D 2596 46 250 -20 350 400 50 450+ Pass 1b Test Method 1. °F Rust Protection. Grease 208 . 5% SSW Copper Corrosion Water Washout wt% loss at 175°F Timken. % Change Dropping Point.000X. cSt @ 100 °C. kgf Weld Point. °F Short Exposure. Max. variation in these characteristics may occur. cSt Penetration.5 These characteristics are typical of current production. dmm Worked. kgf Guide to Usable Temperature Min. OK Load.5 Off-White 15.5 460 41. Protect the Environment Do not discharge into drains. variation in these characteristics may occur. storage.com/. oxidation and corrosion.epc. 209 Grease . Performance Features and Benefits • Excellent mechanical stability and water resistance Critical properties for the function of labyrinth seals in bearing housings in the wet end of a paper machine. It is based on high viscosity index synthetic base oil and a lithium complex soap thickener. Advice on applications not covered in this handbook may be obtained from your Shell representative. If you are a Shell Distributor. Handling and Safety Information For information on the safe handling. soil. All other customers please call 1+800-237-8645 for all of your service needs.shell. • Corrosion protection Good protection against corrosion from aggressive process water. please call 1+800-332-6457 for all of your service needs. Multi purpose grease in paper industry.Shell ALBIDA® Grease PPS Exceptional performance synthetic paper machine grease Shell ALBIDA® Grease PPS is a high performance grease for paper machines and general industrial applications. • Enhanced extreme-pressure properties Extreme load-carrying performance • High dropping point • Long operational life at high temperatures • Compatible with seals Compatible with elastomers in systems designed for use with conventional grease Main Application • Shell ALBIDA® Grease PPS is used for the grease lubrication of bearings used in the wet end and the drying section of paper machines. It contains additives against wear. or use of this product. Typical Physical Characteristics Shell ALBIDA® Grease PPS NLGI Consistency Color Soap Type Base Oil Type Kinematic Viscosity Four Ball Weld Load Dropping Point Pumpability @ 40 ºC @ 100 ºC cSt cSt N ºC Long Distance 2 2 Light Brown Lithium complex PAO 220 26 3400 >260 Good These characteristics are typical of current production. refer to its Material Safety Data Sheet at http://www. While future production will conform to Shell specifications. or water. Advice on applications not covered in this handbook may be obtained from your Shell representative.epc. Common applications include rotary cooker kiln. or water. Handling and Safety Information For information on the safe handling. If you are a Shell Distributor.shell. Protect the Environment Do not discharge into drains.com/. Grease 210 . Performance Features and Benefits • Excellent film strength Viscous synthetic base fluid and performance additives • Excellent load carrying capability Efficient lubrication of heavily loaded components • Excellent corrosion and rust protection Operating Temperature Range From -25°C to 120°C Dispensing Shell ALBIDA® Grease SDS 1 is suitable for dispensing through standard lubrication equipment. rotary stoker. All other customers please call 1+800-237-8645 for all of your service needs. furnace. soil. It is formulated with high performance additives which insure excellent high temperature oxidation performance. a synthetic base fluid blend and a specially formulated additive package. hammer mill and washer bearings. please call 1+800-332-6457 for all of your service needs. anti-wear and anti-corrosion properties. Main Applications Shell ALBIDA® Grease SDS 1 is intended for use in plain and rolling element bearings operating at extremely slow speeds.Shell ALBIDA® Grease SDS 1 Severe duty synthetic lithium complex grease Shell ALBIDA® Grease SDS 1 consists of a lithium complex soap thickener. or use of this product. storage. This extreme pressure (EP) grease is compounded with a highly viscous synthetic base fluid ensuring high film strength. under heavy loads and high temperatures. refer to its Material Safety Data Sheet at http://www. 211 Grease . mm 1 hr @ 75°C/40 kgf/1200 rpm (ASTM D2266) Copper Corrosion (ASTM D4048) Rust Test. cSt @ 100°C. While future production will conform to Shell specifications.1 mm (ASTM D217) Dropping Point °C (ASTM D2265) Four-Ball EP Weld Point kgf (ASTM D2596) Four-Ball Wear.340 260 250 0. cSt (ASTM D445) Cone Penetration Worked @ 25°C 0.6 1b max Pass These characteristics are typical of current production. variation in these characteristics may occur.Typical Physical Characteristics Shell ALBIDA® Grease NLGI Consistency Color Soap Type Base Oil (type) Kinematic Viscosity @ 40°C. Distilled Water (ASTM D1748) SDS 1 1 Amber Lithium Complex Synthetic 1350 105 310 . 10. Main Applications • Automotive and industrial Advice on applications not covered in this handbook may be obtained from your Shell representative. or water. dmm Worked. refer to its Material Safety Data Sheet at http://www. or use of this product. kgf Low Temperature Torque Temperature.epc.000X Dropping Point.shell. wt% Viscosity @ 40 °C. OK Load.Shell ALBIDA® Grease SLC 220 Premium quality synthetic based lithium complex grease Shell ALBIDA® Grease SLC 220 is a lithium complex grease compounded with selected synthetic polyalphaolefins. Protect the Environment Do not discharge into drains. cSt Penetration. If you are a Shell Distributor. °F Rust Protection. All other customers please call 1+800-237-8645 for all of your service needs. Nm Running Torque. storage.50 5. Performance Features and Benefits • • • • Excellent low-temperature properties Enhanced high-temperature performance Excellent mechanical stability High dropping points Handling and Safety Information For information on the safe handling. While future production will conform to Shell specifications. 5% SSW Water Washout Timken. Grease 212 .25 D 445 D 217 Mettler D 5969 D 1264 D 2509 D 2596 These characteristics are typical of current production. The synthetic polyalphaolefins provide enhanced high and low temperature performance compared to conventional mineral oil based greases because of their inherent high viscosity indices. variation in these characteristics may occur.0 50 46 250 D 4693 -40 6. please call 1+800-332-6457 for all of your service needs. kgf Weld Point.com/. Nm Test Method 2 Green 16. Typical Physical Characteristics Shell ALBIDA® Grease SLC 220 NLGI Grade Appearance Lithium Complex Soap. The combination of the complex grease thickener with the synthetic polyalphaolefin base fluids allows this product to perform well under more severe operating conditions imposed on industrial and other heavy-duty equipment. The lithium complex thickener provides excellent mechanical stability and a high dropping point.5 220 280 300 450+ Pass 1. 60X Worked. soil. °F Starting Torque. lbs Four-Ball EP Load Wear Index. epc. Bearing housings should be maintained one-third to one-half full of grease. this lithium complex grease has been formulated to have exceptional mobility as measured by the USS Mobility Test. Approvals. It contains additive packages that promote oxidative stability. ASTM D 4049 water spray off is geared toward providing a measure of this property. refer to its Material Safety Data Sheet at http://www. Grease fittings should be wiped clean prior to grease injection to prevent contaminants from entering the equipment. Shell greases are available in lined containers to facilitate disposal in compliance with local regulations.shell. mobility @ 0 F (-17.8 C) is 3 to 5 g/min. such as high temperature • Heavy and continuous shock loading • Used in centralized grease systems and in manual greasing applications Product Maintenance Maintaining a clean work environment is critical when equipment greasing is performed. 213 Grease . or use of this product. • Promotes long bearing life • Excellent high temperature properties and oxidation stability • Exceptional water resistance • Outstanding low temperature mobility Specifications. Performance Features and Benefits Shell ALBIDA® Grease WR contains lithium complex thickeners that provide thermal stability at high temperatures. or water. Shell ALBIDA® Grease WR has been formulated to provide better than 15 wt.com/. heavily loaded bearings in very wet environments. such as steel mills and paper mills. and Recommendations • Suitable for use in heavy duty industrial equipment • Adverse conditions. If you are a Shell Distributor.Shell ALBIDA® Grease WR Lithium complex grease for heavy-duty industrial applications Shell ALBIDA® Grease WR is a specially formulated lithium complex grease containing high viscosity mineral oils for heavy-duty industrial applications. Under these conditions. Main Applications • Heavy duty bearings in high temperature and wet environments • Designed to provide exceptional mobility in centralized lubrication systems Advice on applications not covered in this handbook may be obtained from your Shell representative. soil. and outstanding resistance to water spray off. Handling and Safety Information For information on the safe handling. please call 1+800-332-6457 for all of your service needs. Periodic relubrication via grease gun or centralized system should be supplemented by complete cleaning and packing with fresh grease on an appropriate schedule. All other customers please call 1+800-237-8645 for all of your service needs. Over-greasing should be avoided as excessive heat buildup can result. • Water resistance is also of paramount importance in many steel mill applications. storage. % spray off at 100°C. It is suitable for high temperature. Protect the Environment Do not discharge into drains. Since many steel mill applications contain centralized lubrication through unheated transfer lines. variation in these characteristics may occur. cSt @ 100 °C. °F Four-Ball Wear. Grease 214 . cSt Penetration.5 300 450+ 0.5 Black. tacky Smooth Lithium Complex 430 29. mm 1 hr. °F D 445 D 445 D 217 Mettler D 2266 D 4049 D 4048 D 942 USS Method 5. 100hr Mobility. Max. wt% Copper Corrosion Oxidation Stability.Typical Physical Characteristics Shell ALBIDA® Grease WR NLGI Grade Appearance Texture Thickener Base Oil Viscosity @ 40 °C. 75 °C. °F Continuous Service. g/min @ 0 °F @ 20 °F Guide to Usable Temperature Min. 60X Dropping Point.4 25 -30 325 450 Test Method 1.48 10 1a 4 These characteristics are typical of current production. Max. dmm Worked. °F Short Exposure. While future production will conform to Shell specifications. 40kgf Water Spray-off. 1200 rpm. extreme pressure and an effective rust inhibitor additive package. High Speed Centrifugal Test. Advice on applications not covered in this handbook may be obtained from your Shell representative. the minimum recommended bearing lubrication service would be -10°F. • Flexible Chain Couplings that have a roller chain that meshes with a sprocket cut in each mating hub. For coupling service the minimum usable temperature is not dependent upon ease of pumping or bearing breakaway force. oxidation.Shell ALVANIA® Grease CG For couplings used in industrial equipment Shell ALVANIA® Grease CG is specially formulated with a lithium soap/polymer thickener. Shell ALVANIA® Grease CG exhibits little or no oil separation. Performance Features and Benefits Shell ALVANIA® Grease CG has a consistency that overlaps the NLGI grades 0 and 1. Actual minimum temperature for coupling service would be below -20°F.000 at 15. which has excellent resistance to oil separation when subjected to the high centrifugal forces normally found in couplings. In actual field experience this grease has shown its ability to perform satisfactorily beyond 3 years. especially in those hard to service or those operating under severe conditions. which develops G forces in excess of 36. Common grease lubricated couplings include: • Geared Couplings that have internal and external spur gears that mesh within a common rotating hub connecting the shafts. • Steel Grid Couplings that have a convoluted band of flexible spring steel physically linking the hubs together. Approvals. Field service confirms problem-free coupling service at -20°F and below. and Recommendations • AGMA CG-1 type • AGMA CG-2 type • AGMA CG-3 type Shell ALVANIA® Grease CG is suitable in all types of grease couplings including the following: • Browning • Falk • Koppers • Fast • TB Wood’s Main Applications Shell ALVANIA® Grease CG is suitable for all types of grease lubricated couplings used in industrial equipment. Its high viscosity base oil and tackifier combine to help keep the grease in place and prevent separation in the ASTM D 4425. Shell ALVANIA® Grease CG is also suitable for use in other industrial applications where the equipment is subject to high water wash.000 rpm. 215 Grease . low speeds and heavy or shock loads. This grease is specially formulated with a lithium/polymer thickener and fortified with corrosion. Specifications. • Resistance to centrifugal separation • Extended relubrication frequency • High load carrying capabilities • Resistance to water washout • Stays in place under high speeds • Corrosion and rust protection • Minimizes coupling wear • Minimizes coupling freeze-up • Use at temperatures up to 325°F • One grease for all grease coupling types Based on ASTM D 1478 and D 4693 torque tests. This product should be used in all grease couplings. Advanced technology has enabled Shell ALVANIA® Grease CG to perform beyond the normal 6-month change interval. 40 kgf Guide to Usable Temperature Min. Handling and Safety Information For information on the safe handling. refer to its Material Safety Data Sheet at http://www. 216 Grease . soil. Consult the coupling manufacturer’s installation instructions for detailed lubricant application procedures. Dmm Worked. cSt @ 100°C. Tacky 10.°F (Pumping) Min. vol % Water Spray-Off. OK Load.°F Test Method 0/1 Dark Brown.°F (Bearings) Min. or use of this product. Max. The grease will then be evenly distributed to all moving and sliding surfaces and the full benefits of the product will be realized. A short length of 1/4-inch pipe can be affixed and grease pumped into the coupling until product is observed flowing out the purge opening at 10 o’clock.com/. 1200 rpm. If you are a Shell Distributor. Prior to assembly of gear couplings a coating of grease should be applied to gear teeth.°F (Couplings) Continuous Service. 1 Nominal base oil viscosities without polymers or additives are 680 cSt @ 40°C and 26. After hand packing. variation in these characteristics may occur. mm 1 hr. wt % Rust Protection Timken.0 D 445 D 445 D 217 Mettler D 4425 D 4049 D 1743 D 2509 D 2596 >3200 >50 350 10 320+ None <3 Pass 40+ 68 400 D 2266 0. All other customers please call 1+800-237-8645 for all of your service needs. The following procedure outlines a popular lubrication method. or water. lbs Four-Ball EP Load Wear Index.shell. The pipe should then be removed and the plugs reinserted. 10. Routine relubrication can be accomplished with disassembly using this method.epc. °F Centrifugal Oil Separation.°F Short Exposure. wt% Viscosity(1) @ 40°C. cSt Penetration. the coupling should be rotated so the grease fitting reaches 4 o’clock. 60X Worked.4 20 -10 Below -20 250 325 These characteristics are typical of current production. 75°C. kgf Weld Point. storage. Max. Special care needs to be taken when filling “Full Travel” type couplings so the correct amount of grease is charged.1 cSt @ 100°C. Typical Physical Characteristics Shell ALVANIA® Grease CG NLGI Grade Appearance Lithium Soap/Polymer. This practice insures that the coupling is adequately lubricated.000X. please call 1+800-332-6457 for all of your service needs. While future production will conform to Shell specifications. Protect the Environment Do not discharge into drains. Normal handling precautions should be observed as with any petroleum-based products. kgf Four-Ball Wear.Product Maintenance The tacky nature of the product makes hand packing the preferred method of newly installed couplings to ensure even distribution throughout. and the fitting/plug removed. % Change Dropping Point. please call 1+800-332-6457 for all of your service needs. long-life grease for railroad axle journal bearings Shell ALVANIA® Grease DTR is a long life grease specifically formulated to meet the Association of American Railroads (AAR) Specification 942-98. storage.shell. or use of this product. including those in the newer. which are designed not to be lubricated in the field. refer to its Material Safety Data Sheet at http://www. The high quality additive system is designed specifically for the grease to be used in railroad axle journal roller bearings. Typical Physical Characteristics Shell ALVANIA® Grease DTR Base Oil Viscosity Penetration. Approvals.com/. All other customers please call 1+800-237-8645 for all of your service needs.epc. and Recommendations • AAR Specification M-942-98 for interchange services Handling and Safety Information For information on the safe handling. If you are a Shell Distributor. more heavily loaded double stacked container cars.Shell ALVANIA® Grease DTR Premium quality. dmm @ 77°F 16. 217 Grease . 60X Worked. soil.000 strokes Dynamic Mechanical Stability dmm @ 77°F Elevated Temperature Roll Stability @ 180°F Penetration. It features a lithium/calcium mixed soap thickener in an all HVI paraffinic mineral base oil system combined with a high performance additive package. Dropping Point Flash Point Corrosion Resistance Moisture Oxidation Stability @ 100°C Worked. While future production will conform to Shell specifications. Specifications. 10. or water. variation in these characteristics may occur.000X cSt dmm % Change °F °F wt% Pressure Drop @ 100 hrs psi Pressure Drop @ 500 hrs psi Structural Stability Penetration dmm @ 77°F after 100. Main Applications • Mainly railroad axle journal bearings • Bearings subjected to heavy loads without the need for frequent relubrication or concern with mechanical stability breakdown Protect the Environment Do not discharge into drains. Performance Features and Benefits • Excellent mechanical stability over a wide range of temperatures • Superior protection against oxidation • Endurance at elevated temperatures for long periods • Passing performance in the more severe Roll Stability Test run at an elevated temperature of 180°F for 96 hours • Passing performance in the Timken Dynamic Mechanical Stability test • AAR approved since 1993 Advice on applications not covered in this handbook may be obtained from your Shell representative.2 303 +5 392 473 0 Trace 4 10 +5 +1/-5 320 These characteristics are typical of current production. the resistance to extended mechanical working is significantly improved. Main Applications Shell ALVANIA® Grease EP 0 is specifically designed for: • Steel mill lubrication where a softer grease is necessary for specialized dispensing systems. • Heavy duty plain and rolling element bearings operating under severe conditions including shock loading in wet environments. This is particularly important in vibrating environments where poor mechanical stability can lead to grease softening with subsequent loss of lubrication performance and leakage. Their consistency will not alter in storage and they withstand high operating temperatures without hardening or forming bearing deposits. even when the grease is contaminated with water. Specifications. • Superior mechanical stability Compared to ‘leaded’ Shell ALVANIA®. • Gearbox applications where semi-fluid greases are required. • Excellent corrosion protection Shell ALVANIA® Greases EP have a strong affinity with metal and have the ability to protect bearing surfaces against corrosion. They are premier quality.Shell ALVANIA® Grease EP General purpose extreme-pressure industrial grease Shell ALVANIA® Greases EP offer the excellent performance expected of the world’s leading brand of grease. Shell ALVANIA® Greases EP are designed for the grease lubrication of rolling element and plain bearings such as those found in general industrial applications. and Recommendations Meet the British Timken specification for Steel Mill applications. Performance Features and Benefits • Outstanding load carrying capacity Shell ALVANIA® Greases EP contain special extreme-pressure additives which enable them to withstand heavy and shock loads without failure of the lubricant film. extreme-pressure industrial greases based on a blend of high viscosity index mineral oils and a lithium hydroxystreate soap thickener and contain lead free extreme-pressure and other proven additives. • Oxidation stability Specially selected base oil components have excellent oxidation resistance. Shell ALVANIA® Grease EP1 is designed for: • Heavy duty bearings served by centralized dispensing equipment • Extreme-pressure gear grease for applications at normal ambient temperature • Heavy duty plain and rolling element bearings operating under severe conditions including shock loading in wet environments • Low temperature greasing applications Shell ALVANIA® Grease EP 2 is designed for: • Heavy duty bearings and general industrial lubrication • Heavy duty plain and rolling element bearings operating under severe conditions including shock loading in wet environments • Operation over the temperature range -20°C to 100°C for bearings operating at 75% of the maximum rated speed (Can withstand up to 120°C intermittently) Advice on applications not covered in this handbook may be obtained from your Shell representative. Grease 218 . Approvals. multipurpose. • Excellent resistance to water wash-out Shell ALVANIA® Greases EP have been formulated to offer much improved levels of resistance to water wash-out compared to the old leaded product. storage. soil.1mm 400-480 355-385 00 00 0 0 Lithium Mineral 180 16 180 310-340 180 265-295 1 1 2 2 These characteristics are typical of current production.Handling and Safety Information For information on the safe handling. 219 Grease .com/. please call 1+800-332-6457 for all of your service needs.epc. All other customers please call 1+800-237-8645 for all of your service needs. variation in these characteristics may occur. If you are a Shell Distributor. Typical Physical Characteristics Shell ALVANIA® Grease EP NLGI Consistency Soap Type Base Oil Kinematic Viscosity Dropping Point Cone Penetration Worked @ 25 ºC @ 40 ºC @ 100 ºC ºC 0. or water. refer to its Material Safety Data Sheet at http://www.shell. While future production will conform to Shell specifications. or use of this product. Protect the Environment Do not discharge into drains. Shell ALVANIA® Greases RL Multi-purpose grease for industrial applications Shell ALVANIA® Greases RL are general purpose industrial greases based on a lithium hydroxystearate soap thickener fortified with anti-oxidant. soil. While future production will conform to Shell specifications. anti-wear and anti-rust additives.1 mm °C @ 40°C @ 100°C (type) cSt cSt 265-295 190 2 Mineral 100. for general industrial lubrication.0 10. • Good corrosion resistance characteristics Effective protection in hostile environments. or water. Protect the Environment Do not discharge into drains.shell. Shell ALVANIA® Greases RL are extremely stable under vibrations. Grease 220 . Typical Physical Characteristics Shell ALVANIA® Grease RL Soap Type Base Oil Kinematic Viscosity Cone Penetration Worked @ 25 °C Dropping Point 0. Advice on applications not covered in this handbook may be obtained from your Shell representative. please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. They offer very significant advantages over conventional Handling and Safety Information For information on the safe handling. mainly. Shell ALVANIA® Grease RL3 A medium/hard high performance industrial grease. • Good oxidation and mechanical stability Resists the formation of deposits caused by oxidation at high operating temperatures.2 220-250 190 3 Lithium hydroxystearate These characteristics are typical of current production.epc. or use of this product. If you are a Shell Distributor. Main Applications • Rolling element and plain grease lubricated bearings • Electric motor bearings • Sealed-for-life bearings • Water pump bearings Shell ALVANIA® Greases RL may be used under a wide range of operating conditions. Performance Features and Benefits • Reliable high temperature performance Very good performance up to +130°C. resulting in longer bearing life. Shell ALVANIA® Grease RL2 A medium consistency grease designed. storage. particularly recommended for the lubrication of electrical motor bearings.com/. • Long storage life Resists changes in consistency during prolonged storage. lithium greases at high temperature or in the presence of water. Ideal for centralized lubrication systems operating at normal temperatures. variation in these characteristics may occur. refer to its Material Safety Data Sheet at http://www. These greases also offer good resistance to the mechanical shear associated with trackside lubricator operation. Portec and Moore and Steele. The molybdenum disulfide acts to enhance anti-wear and load carrying properties. adhesion. A highly shear stable tackifier improves grease adhesion to track surfaces and helps prevent oil bleeding. Bijur. This can be a serious problem. • Shell ALVANIA® Grease WFX 0 is recommended for extreme cold weather applications. • Shell ALVANIA® Grease WFX 0 is especially suited for severe cold weather operations. mining and agricultural equipment. and load carrying requirements of a track lubricant. Shell ALVANIA® Grease WFX 1 has shown to be very pumpable and to carry especially well on the track in cold weather. It is suitable for warm weather (summer) applications. 221 Grease . These greases may also find applications in construction. a special EP additive package and 3% molybdenum disulfide. It is suitable for cold weather (winter) applications. and Recommendations Shell ALVANIA® Greases WFX 0. • Though all three greases can be used for winter and summer applications. Performance Features and Benefits Shell ALVANIA® Greases WFX are lithium soap thickened greases made with highly refined base oils. Approvals. • Shell ALVANIA® Grease WFX 2 is best suited for warm weather applications. Specifications. 1 and 2 are suitable for conventional railroad trackside and/or wheel/flange lubrication systems designed to handle greases. including lubricators made by KLF Lubriquip (formerly Madison-Kipp). 1 and 2 are lithium soap greases fortified with a specifically formulated multipurpose additive package for use as railroad track lubricants. • Shell ALVANIA® Greases WFX are specially formulated to meet the pumpability.Shell ALVANIA® Greases WFX Wheel-flange railroad greases Shell ALVANIA® Greases WFX 0. Shell ALVANIA® Grease WFX 0 was designed for maximum pumpability and ease of handling under extreme cold conditions. • Shell ALVANIA® Greases WFX are formulated to perform well when used on any equipment subjected to conditions of high loads and temperature extremes and provide excellent resistance to rust and corrosion. which are critical for the transport of railcars over the track. It has been formulated for maximum pumpability and ease of handling under such conditions. • Shell ALVANIA® Grease WFX 1 is recommended for use in cold weather because of its excellent pumpability. Advice on applications not covered in this handbook may be obtained from your Shell representative. particularly for railway systems operating heavily loaded unit trains or those having numerous curves. Benefits • Enhanced wear protection of wheels and track • Excellent heavy and shock load protection • Excellent adherence to track even under adverse weather conditions • Suitability for a variety of track and wheel lubricator systems • Special formulation to reduce product loss at the application site Main Applications • The frictional forces developed by steel train wheels on the rail combined with the steering forces exerted by the rail rubbing against the wheel increases energy consumption and accelerates the wear of both wheel (tread and flange) and rail. Shell ALVANIA® Grease WFX 2 has been designed to improve the lubricity and durability of the grease under the conditions imposed by hot weather. °F Short Exposure. °F Rust Protection Copper Corrosion Timken. 1200 rpm.9 1 1 Dark Gray 6.0 -40 250 350 -30 250 350 -20 250 350 These characteristics are typical of current production.6 2 2 Dark Gray. All other customers please call 1+800-237-8645 for all of your service needs. kgf Four-Ball Wear. wt% Base Oil Viscosity @ 40 °C. or use of this product. variation in these characteristics may occur. Max. dmm Unworked Worked. 60X Dropping Point. Seals must be kept in good condition to prevent leakage and lubricator nozzles should be kept clear so that they apply the correct spray pattern. Sheet at http://www.epc. 40 kgf Guide to Usable Temperatures Min. cSt @ 100 °C. lbs Four-Ball EP Load Wear Index.4 385 Pass 1b 30 330 325 385 Pass 1b 30 270 270 385 Pass 1b 30 Test Method 0 0 Dark Gray 4.com/.4 46 250 0. OK Load. Tacky 6. If you are a Shell Distributor.0 68 7. Handling and Safety Information For information on the safe handling. kgf Weld Point.0 220 15. °F D 445 D 445 D 217 375 370 Mettler D 1743 D 4048 D 2509 D 2596 46 250 D 2266 0. Max. 75°C. °F Continuous Service.4 46 250 0.0 3. or water. please call 1+800-332-6457 for all of your service needs. refer to its Material Safety Data Typical Physical Characteristics Shell ALVANIA® Greases WFX NLGI Grade Appearance Lithium Soap.Product Maintenance Trackside and wheel lubricators require routine maintenance for proper long-term operation.0 3. Grease 222 . Protect the Environment Do not discharge into drains.shell. cSt Penetration. storage. soil. mm 1 hr.0 168 15. While future production will conform to Shell specifications. wt% Molybdenum Disulfide.0 3. cSt @ 100°C (Without Diluent) ASTM D 445 Kinematic Viscosity. These characteristics are typical of current production. If you are a Shell Distributor. The product remains flexible.shell. 223 Grease . °F ASTM D 92 Anti-wear and EP Performance Wear scar. mm ASTM D 2266 Weld load. asphaltic based lubricant containing highly refined mineral oils. While future production will conform to Shell specifications. • Excellent anti-wear performance • Good low temperature properties Can be pumped or sprayed using conventional drum pump and spray nozzle equipment designed for fluid lubricant and grease. retains its adhesive properties and will not crack or flake off gear teeth.5 Main Applications Shell CARDIUM® Fluid EP. is suitable principally for open gears. Protect the Environment Do not discharge into drains. Graco and Falk. non-chlorinated) for easier application. All other customers please call 1+800-237-8645 for all of your service needs. please call 1+800-332-6457 for all of your service needs. or other applications where viscous. storage. It is diluted with an aliphatic hydrocarbon (high flash point. sliding surfaces of drag lines. • Very high adhesive characteristics Once the diluent has evaporated. Advice on applications not covered in this handbook may be obtained from your Shell representative. soil. or water. kgf ASTM D 2596 Black Asphaltic 1500 1600 200 0. Such equipment is available from suppliers such as Lincoln. Performance Features and Benefits • Excellent extreme pressure properties Protects gear teeth and other machine elements under heavy load. refer to its Material Safety Data Sheet at http://www. chain and sprocket lubrication.Shell CARDIUM® Fluid EP Premium Performance Open Gear and Wire Rope Fluid Shell CARDIUM® Fluid EP is a viscous. Shell CARDIUM® Fluid EP can be pumped at low temperatures without the risk of plugging feed lines or nozzles.com/. cSt @ 40°C (With Diluent) ASTM D 445 Flash Point. adhesive products are required. high-strength film to help protect gear teeth even under hard operation/weather conditions. The lubricant can easily be cleaned up with solvents. variation in these characteristics may occur.epc. or use of this product. the lubricant builds an adhesive. Typical Physical Characteristics Shell CARDIUM® Fluid EP Appearance Thickener Type Kinematic Viscosity. and select EP additives. Operating Temperature Range The minimum operating temperature ranges from 10°F with a maximum range up to 160°F. construction and dredging equipment. Handling and Safety Information For information on the safe handling. Shell CASSIDA® Greases EPS Extreme pressure greases for the food industry Shell CASSIDA® Greases EPS are very high performance extreme pressure lubricants specially blended for the grease lubrication of machinery used in the food and beverage processing and packaging industry. Performance Features and Benefits Shell CASSIDA® Grease EPS are noted for their long life. synthetic fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. seals and paints normally used in food machinery lubrication systems. centralized lubrication systems Shell CASSIDA® Grease EPS 1 • Plain and rolling element bearings • Enclosed industrial gearboxes • Automatic. • Biostatic. linkages and slides • Recommended for a wide range of applications including. centralized lubrication systems Shell CASSIDA® Grease EPS 2 • Rolling element and plain bearings • Joints. clay and roller element bearings. Shell CASSIDA® Greases EPS may also be used as protective anti-rust films and as release agents on gaskets and seals of tank closures. Operating Temperatures EPS 00: EPS 1: EPS 2: -45°C to +100°C (peak up to +120°C) -40°C to +120°C (peak up to +140°C) -35°C to +120°C (peak up to +140°C) Grease 224 . Compatibility and Miscibility Compatible with the elastomers. gaskets. Advice on applications not covered in this handbook may be obtained from your Shell representative. does not promote the growth of bacteria or fungal organisms. and Recommendations • • • • • • • • • NSF H1 Kosher Halal SVGW (Swiss Water and Gas Authority) David Brown for use in gearboxes Krones Buehler Utzwil Alfa Laval decanting machines FMC: Shell CASSIDA® Grease EPS 2 for manual lubrication on can seamer 752-S and Shell CASSIDA® EPS 00 on seamer 659 Main Applications Shell CASSIDA® Grease EPS 00 • Enclosed industrial gearboxes • Automatic. • Excellent water resistance • Excellent oxidation and mechanical stability • Excellent corrosion prevention characteristics • Excellent adhesive properties • Neutral odor and taste Specifications. Additional Information Synthetic Lubricant • Does not contain any natural products derived from animals. nuts or genetically modified organisms (GMO). Approvals. • Suitable for use where vegetarian and ‘nut-free’ food is prepared. They are based on an aluminum complex thickener. Typical Physical Characteristics Shell CASSIDA® Greases EPS NSF Registration No. If you are a Shell Distributor. please call 1+800-332-6457 for all of your service needs.com/. or use of this product.Handling and Safety Information For information on the safe handling. Protect the Environment Do not discharge into drains. While future production will conform to Shell specifications. storage. smooth paste Aluminum complex 2 92546 /10 mm cSt cSt ºF ºF ºF 400-430 220 25 >400 -45 to + 210 up to + 250 310-340 220 25 >450 -45 to + 250 up to + 280 265-295 220 25 >450 -45 to + 250 up to + 280 These characteristics are typical of current production. Appearance Type of Thickener Worked Penetration Kinematic Viscosity (base oil) (calculated) Dropping Point Application Range Short-time Peak Temperature @ 40 ºC @ 100 ºC 1 00 119105 1 119106 White. 225 Grease . All other customers please call 1+800-237-8645 for all of your service needs. refer to its Material Safety Data Sheet at http://www.shell. or water. soil. variation in these characteristics may occur.epc. shell. nuts or genetically modified organisms (GMO). Grease 226 . Additional Information Synthetic Lubricant • Does not contain any natural products derived from animals. or water. does not promote the growth of bacteria or fungal organisms. gaskets. seals and paints normally used in food machinery lubrication systems. Approvals and Recommendations • NSF H1 • Kosher • Halal • Krones Please contact your local Shell company for any updates. Performance Features and Benefits • • • • • • Excellent high temperature performance Good water resistance Good oxidation and mechanical stability Effective corrosion prevention characteristics Good adhesive properties Neutral odor and taste Compatibility and Miscibility Compatible with the elastomers. • Suitable for use where vegetarian and ‘nut-free’ food is prepared. Handling and Safety Information For information on the safe handling.Shell CASSIDA® Grease HTS High temperature grease for the food industry Shell CASSIDA® Grease HTS is a high performance. All other customers please call 1+800-237-8645 for all of your service needs. If you are a Shell Distributor. • Biostatic. Protect the Environment Do not discharge into drains. storage. synthetic fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry.epc. Main Applications • Grease lubrication where operating temperatures are up to short time peaks of 220°C • Plain and rolling element bearings • Centralized automatic lubrication systems • Joints. linkages and slides Advice on applications not covered in this handbook may be obtained from your Shell representative. Operating Temperatures -30°C to +200°C (peak up to +220°C) Shell CASSIDA® Grease HTS is based on a clay thickener and therefore not compatible with greases based on another thickener system. soil. refer to its Material Safety Data Sheet at http://www. or use of this product. please call 1+800-332-6457 for all of your service needs.com/. high temperature lubricant specially blended for the grease lubrication of machinery used in the food and beverage processing and packaging industry. It is based on a clay thickener. Specifications. smooth paste Bentonite/Clay /10 mm cSt cSt cSt °F °F °C 265 – 295 400 40 6 None -20 to +390 up to +430 These characteristics are typical of current production.Typical Physical Characteristics Shell CASSIDA® Grease HTS NSF Registration No. variation in these characteristics may occur. 227 Grease . Appearance Type of Thickener Worked Penetration Kinematic Viscosity (base oil) (calculated) Dropping Point Application Range Short-time Peak Temperature @ 25°C @ 40°C @ 100°C @ 200°C 1 2 119108 Beige. While future production will conform to Shell specifications. epc. storage. Specifications. Advice on applications not covered in this handbook may be obtained from your Shell representative. Performance Features and Benefits • • • • • • Excellent low temperature performance Good water resistance Good oxidation and mechanical stability Effective corrosion prevention characteristics Good adhesive properties Neutral odor and taste Compatibility and Miscibility Compatible with the elastomers. gaskets. Approvals.com/. does not promote the growth of bacteria or fungal organisms. It is based on an aluminum complex thickener.Shell CASSIDA® Grease LTS Low temperature grease for the food industry Shell CASSIDA® Grease LTS is a high performance. and Recommendations • NSF H1 • Kosher • Halal Protect the Environment Do not discharge into drains. or water. synthetic fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. Handling and Safety Information For information on the safe handling. Additional Information Synthetic Lubricant • Does not contain any natural products derived from animals. • Suitable for use where vegetarian and ‘nut-free’ food is prepared. • Biostatic. soil. Operating Temperatures -50°C to +80°C (peak up to +100°C) Main Applications • Cold storage situations with temperatures down to -50°C • Plain and rolling element bearings • Centralized automatic lubrication systems • Joints. If you are a Shell Distributor. refer to its Material Safety Data Sheet at http://www. please call 1+800-332-6457 for all of your service needs. low temperature lubricant specially blended for the grease lubrication of machinery used in the food and beverage processing and packaging industry.shell. linkages and slides Shell CASSIDA® Grease LTS may also be used as a protective anti-rust film and as a release agent on gaskets and seals of tank closures. nuts or genetically modified organisms (GMO). seals and paints normally used in food machinery lubrication systems. All other customers please call 1+800-237-8645 for all of your service needs. or use of this product. Grease 228 . s °F °F °F 310 . variation in these characteristics may occur. While future production will conform to Shell specifications.340 20 4. smooth paste Aluminum complex /10 mm cSt cSt cSt Pa.Typical Physical Characteristics Shell CASSIDA® Grease LTS NSF Registration No. Appearance Type of Thickener Worked Penetration Kinematic Viscosity (base oil) (calculated) Apparent Viscosity Dropping Point Application Range Short-time Peak Temperature @ 25°C @ 40°C @ 100°C @ -30°C @ -30°C 1 1 119109 Pale yellow.8 960 1420 >450 -45 to +80 up to +175 These characteristics are typical of current production. 229 Grease . ® • • • • • • Compatibility and Miscibility Compatible with the elastomers. synthetic fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. They are based on an aluminum complex thickener. Grease 230 . nuts or genetically modified organisms (GMO). do not promote the growth of bacteria or fungal organisms. Lasting protection even in the presence of large amounts of water • Good oxidation and mechanical stability. centralized lubrication systems • Shell CASSIDA® Grease RLS1 is recommended for Lincoln centralized lubrication systems. for use in gearboxes FMC (RLS 00) for use in Lincoln Centralized Lubrication Systems in 752-S1 can seamers FMC (RLS 1) for Lincoln Centralized Lubrication Systems using SJ32. seals and paints normally used in food machinery lubrication systems. Reduces losses. so reducing grease consumption • Neutral odor and taste Specifications. Additional Information Synthetic Lubricant • Do not contain any natural products derived from animals. gaskets. centralized lubrication systems Shell CASSIDA® Greases RLS 1 / RLS 2 • Rolling element and plain bearings • Joints and linkages open to the atmosphere • Automatic. Advice on applications not covered in this handbook may be obtained from your Shell representative. Shell CASSIDA® Grease RLS 2 is also available in spray. reducing leakage • Effective corrosion protection. Approvals. Ensures components/bearings do not fail due to corrosion • Good adhesive properties. • Suitable for use where vegetarian and ‘nut-free’ food is prepared. Shell CASSIDA® Greases RLS 00 and RLS 2 for FMC can seamers CX 52 series Angelus (RLS 0 and 2) for use in can seamers (as indicated on label) Krones (RLS 00 and 1) Getriebebau Nord (RLS 2) Buehler Utzwil (RLS 00) for gearing and central lubrication systems Woerner Stork Food and Dairy Systems (RLS 2) Main Applications Shell CASSIDA Greases RLS 00 / RLS 0 • Lightly loaded grease lubricated gear boxes • Automatic.Shell CASSIDA® Greases RLS Greases for the food manufacturing industry Shell CASSIDA® Greases RLS are specially blended for the grease lubrication of machinery used in the food industry. Please contact your local Shell company for any updates. 33 injectors or similar systems. Resists the formation of deposits caused by oxidation at high operating temperatures and maintains consistency. • Biostatic. and Recommendation • • • • • • • NSF H1 Kosher Halal SVGW (Swiss Water and Gas Authority) David Brown. Performance Features and Benefits • Good water resistance. All other customers please call 1+800-237-8645 for all of your service needs. or water. or use of this product.0 >450 -45 to +200 -40 to +200 -40 to +250 -35 to +250 up to +250 – – up to +250 – – up to +280 – – up to +280 2.Operating Temperatures RLS 00: RLS 0: RLS 1: RLS 2: -45°C to +100°C (peak up to +120°C) -40°C to +100°C (peak up to +120°C) -40°C to +120°C (peak up to +140°C) -35°C to +120°C (peak up to +140°C) Handling and Safety Information For information on the safe handling. Appearance Type of Thickener Worked Penetration NLGI Number Kinematic Viscosity (base oil) (calculated) Dropping Point Application Range Short-time Peak Temperature Classification ADR UN-Number 40°C 100°C cSt cSt °F °F °F @ 25°C 1 00 92551 0 119920 1 92552 2 92553 White. storage.com/.0 >450 265-295 2 150 18. While future production will conform to Shell specifications.shell. Typical Physical Characteristics Shell CASSIDA® Greases RLS NSF Registration No. smooth paste Aluminum complex /10 mm 400-300 00 100 13.5 (Spray) 1950 (Spray) These characteristics are typical of current production. 231 Grease .0 >450 310-340 1 150 18.4 >400 355-385 0 150 18. variation in these characteristics may occur. soil. If you are a Shell Distributor.epc. Protect the Environment Do not discharge into drains. refer to its Material Safety Data Sheet at http://www. please call 1+800-332-6457 for all of your service needs. epc. 0212508) under the Water Regulations Advisory Scheme.shell. (WRAS®. see www.uk) Please contact your local Shell company for any updates. No. O-rings seals and lip seals • Recommended for use in sterilizers • Not recommended for use in high speed bearings or in heavily loaded machinery Advice on applications not covered in this handbook may be obtained from your Shell representative. flow meters and fittings used for the handling of water. soil. • Good adhesive properties • Neutral odor and taste • Does not affect bear foam stability • Excellent rubber and elastomer compatibility including EPDM seals • Free of mineral oil components Shell CASSIDA® Grease VTS is not compatible with other greases. does not promote the growth of bacteria or fungal organisms.Shell CASSIDA® Grease VTS Food grade silicone grease for taps. disinfectant solutions and organic solvents. valves and seals Shell CASSIDA® Grease VTS is a high performance silicone based grease specially developed for the lubrication and sealing of taps. or use of this product. All other customers please call 1+800-237-8645 for all of your service needs.wrcplc. steam and disinfectant solutions. drinks and beer.co. refer to its Material Safety Data Sheet at http://www. valves and fittings with EPDM seals (ethylene-propylene-diene rubber) in the food and beverage processing machinery. All equipment must be carefully cleaned before applying Shell CASSIDA® Grease VTS Kosher Halal Krones.wras. Specifications. Approvals. Handling and Safety Information For information on the safe handling. Grease 232 . nor above short-term peak temperatures of +250 ºC. steam.com/.uk and www. or water. including drum filling inflow valves • Generally applicable for tap cock or spindle valves and for rubber seals such as sleeves. membranes. please call 1+800-332-6457 for all of your service needs. with good resistance to hot water. Performance Features and Benefits • Outstanding resistance to washout with cold and hot water. valves and fittings with EPDM (ethylene-propylenediene rubber) seals • Recommended for the lubrication of all sorts of taps. If you are a Shell Distributor. (Cert. • Suitable for use where vegetarian and ‘nut-free’ food is prepared. storage. • • • • Additional Information Operating Temperatures -40°C to +150°C (peak up to +250°C) This grease should not be used above +180 ºC in continuous operation. It is based on a very stable synthetic thickener and base fluids chosen for their ability to meet the stringent requirements of the food industry at elevated temperatures. Main Applications • Lubricant and sealing grease for taps. Synthetic lubricants • Does not contain natural products derived from animals or genetically modified organisms (GMO). and Recommendations • NSF H1 Protect the Environment Do not discharge into drains.co. for use in filling and labelling machines Approved by WRc-NFS Ltd. • Biostatic. Color Structure Type of thickener Worked penetration Kinematic Viscosity (base fluid) (calculated) Dropping Point Application Range Short-time Peak Temperature @ 25°C @ 40°C @ 100°C 1 3 131378 0212508 White Paste PTFE /10 mm cSt cSt ºF ºF ºF 220-250 1000 415 None -40 to +300 do not exceed +475 These characteristics are typical of current production. 233 Grease . WRAS Certificate No. variation in these characteristics may occur.Typical Physical Characteristics Shell CASSIDA® Grease VTS NSF Registration No. While future production will conform to Shell specifications. refer to its Material Safety Data Sheet at http://www. cSt Penetration. Typical Physical Characteristics Shell CYPRINA® Grease RA Appearance Texture Base Oil Viscosity: @ 40°C. °F Oil Separation. gms Low Temperature Torque @ .40°C Starting torque. and Recommendations • General Electric • General Motors Electromotive Division (EMD) Handling and Safety Information For information on the safe handling. dmm Worked. storage. wt% Wheel Bearing Leakage. Main Applications • Traction motor bearings of General Motors Electromotive Division and General Electric locomotives • Electric motors Advice on applications not covered in this handbook may be obtained from your Shell representative.shell.6 1. N-m Running torque. good mechanical stability and provides excellent lubrication under cold start conditions. variation in these characteristics may occur. 60X Dropping Point.4 230 390 0. Performance Features and Benefits • Excellent resistance to leakage and oil separation • Long service life • Excellent cold start properties • Good mechanical stability Specifications. soil. please call 1+800-332-6457 for all of your service needs.com/. If you are a Shell Distributor. psig Test Method Amber to Dark Tan Buttery D 445 D 445 D 217 Mettler FTM 321 D 4290 D 4693 93 9. Protect the Environment Do not discharge into drains. It has excellent resistance to leakage and oil separation.5 6.1 10. cSt @ 100°C. Grease 234 . These properties are needed for many critical anti-friction bearing applications. While future production will conform to Shell specifications.Shell CYPRINA® Grease RA Lithium grease for traction motor bearings Shell CYPRINA® Grease RA is formulated to provide long service life. or water.6 D 942 These characteristics are typical of current production. or use of this product.40 0. N-m Bomb Oxidation Test Pressure Drop @100 hrs. All other customers please call 1+800-237-8645 for all of your service needs.epc. Approvals. shell. 235 Grease . 60X Dropping Point. as well as sliding surfaces and grease lubricated gears Protect the Environment Do not discharge into drains. Performance Features and Benefits • • • • Good oxidation resistance Good water resistance Non-melting Resists rust Advice on applications not covered in this handbook may be obtained from your Shell representative. Smooth 100 These characteristics are typical of current production. roller. or use of this product. refer to its Material Safety Data Sheet at http://www. Handling and Safety Information For information on the safe handling. these greases are also suitable for applications where the lubricant is exposed to contaminants such as water and chemicals found in many industrial applications including chemical plants. °F Rust Test D 445 D 217 325 Mettler D 1743 500+ Pass 290 500+ Pass Test Method 1 Bentonite Amber. Due to the inert nature of the bentonite clay. If you are a Shell Distributor.epc. storage. They exhibit excellent mobility making them ideal for low temperature applications. Smooth 100 2 Bentonite Amber. Main Applications • Industrial grease-lubricated machinery at temperatures up to 250°F (350°F with frequent lubrication) • Ball. soil. All other customers please call 1+800-237-8645 for all of your service needs. and sleeve bearings. as well as mining and process plants. please call 1+800-332-6457 for all of your service needs. or water.Shell DARINA® Greases RL Non-melting greases for lubrication of bearings operating at elevated temperatures Shell DARINA® Greases RL 1 and 2 are non-melting bentonite (clay) greases containing rust and oxidation inhibitors. variation in these characteristics may occur. paper mills.com/. cSt Penetration. While future production will conform to Shell specifications. Typical Physical Characteristics Shell DARINA® Greases RL NLGI Grade Thickener Appearance Base Oil Viscosity: @ 40°C. dmm Worked. All other customers please call 1+800-237-8645 for all of your service needs. Main Applications Excellent for applications in the following environments: • Industrial grease-lubricated machinery at temperatures up to 250°F (350°F with frequent lubrication) • Ball. refer to its Material Safety Data Sheet at http://www. soil. and over a wide range of temperatures. If you are a Shell Distributor. these greases are suitable for applications where the lubricant is exposed to contaminants such as water and chemicals found in many industrial applications including chemical plants and paper mills.Shell DARINA® Greases SD Multipurpose non-soap extreme pressure greases for lubrication of bearings operating at elevated temperatures Shell DARINA® Greases SD are multipurpose. These greases are not recommended for use in centralized lubrication systems. They are also formulated to provide extreme pressure (EP) characteristics. in wet or dry applications. where crushers. as well as sliding surfaces and grease lubricated gears • Wet and heavily loaded applications • Chemical plants and paper mills. Performance Features and Benefits • Non-melting • Excellent resistance to water washout • Good load carrying capability • Good resistance to rust and corrosion Advice on applications not covered in this handbook may be obtained from your Shell representative. Shell DARINA® Greases SD are based on a non-melting bentonite clay thickener system. Due to the inert nature of the clay. or water. where grease is exposed to very wet conditions • Mining and process plants.shell. or use of this product. roller. storage. Handling and Safety Information For information on the safe handling. and sleeve bearings.epc. non-soap greases. They give excellent lubrication for extended time periods. Grease 236 . screens and kilns are operated at high temperatures Protect the Environment Do not discharge into drains.com/. please call 1+800-332-6457 for all of your service needs. 75°C. Distilled Water Oil Separation.6 These characteristics are typical of current production. variation in these characteristics may occur. mm 1 hr. cSt Penetration. 40 kgf D 445 D 445 D 217 Mettler D 4048 D 1743 D 1742 D 1264 D 2509 D 2596 D 2266 Test Method 1 Bentonite Clay Brown. 1200 rpm. While future production will conform to Shell specifications. wt% Water Washout. °F Copper Corrosion Rust Test. dmm Worked. Smooth 1000 90 325 500+ 1b Pass <3 <3 40 250 0. cSt @ 100 °C. wt% loss @175°F Timken. Smooth 1000 90 280 500+ 1b Pass <3 <3 40 250 0. OK Load.Typical Physical Characteristics Shell DARINA® Greases SD Thickener Type Appearance Viscosity: @ 40 °C. 237 Grease .6 2 Bentonite Clay Brown. lbs Weld Point. 60X Dropping Point. kgf Four-Ball Wear. Main Applications • Where incidental contact of lubricant with food product is possible • Lubrication of electric motors. seals and paints normally used in food machinery lubrication systems. Consult your local Shell Company for details. chemical substances and foodstuffs. out of direct sunlight or other heat sources. Specifications. odor or color to food. as up to this concentration Shell FM Grease EPC will not impart undesirable taste. use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected. high load carrying capacity and excellent resistance to water and corrosion. high dropping point. Shell recommends that this same 10 ppm limit be observed. Performance Features and Benefits • Excellent extreme pressure and anti-wear properties • Superior mechanical stability particularly in the presence of heat and water • Excellent corrosion prevention properties • Enhanced resistance to water • Neutral taste and odor. Provided that the product has been stored under these conditions we recommend that the product be used within 3 years from the date of manufacture. Seal and Paint Compatibility Compatible with the elastomers.3570. and Recommendations • NSF H1 Registered • Kosher Operating Temperatures -20°C to +120°C (peak up to +140°C) -4°F to 248°F (peak up to 284°F) Grease 238 . mixers. pumps. The use of calcium sulfonate complex thickener with a “white oil” base fluid results in superior mechanical stability. Contains no colorant • Beige in color and smooth in texture “Incidental Food contact” Registered by NSF (Class H1) for use where there is a potential for incidental food contact. from other lubricants. In locations and/or applications where local legislation does not specify maximum concentration limits.3620 and/or those generally regarded as safe (US FDA 21 CFR 182) for use in food grade lubricants. nor will it cause adverse health effects. gear units and bearings • NOT INTENDED FOR USE AS A FOOD ADDITIVE Advice on applications not covered in this handbook may be obtained from your Shell representative. Approvals. such as Shell FM Grease EPC. the concentration of this product in the food must not exceed 10 parts per million (10mg/kg of foodstuff). In the case of incidental food contact. Accept for use new Shell FM Grease EPC only if the manufacturer’s seal is intact. conveyors. Store between 0 ºC and 40 ºC. 178.3570. should be stored separately. contact with food should be avoided where possible.Shell FM Grease EPC Water resistant multipurpose grease for food manufacturing machinery Shell FM Grease EPC is technical white oil based NSF H1 registered food grade grease with excellent performance features. Storage Requirements All food grade lubricants. gaskets. To comply with the requirements of US 21 CFR 178. Consistent with good manufacturing practice. Made only from substances permitted under the US FDA Title 21 CFR 178. 3 >500 Pass 1b 400 -20 to +120 -4 to +248 140 [284] These characteristics are typical of current production.com/. please call 1+800-332-6457 for all of your service needs. Record the date the seal was broken. 239 Grease . or water.epc. soil. always close the package after use. Protect the Environment Do not discharge into drains. Typical Physical Characteristics Shell FM Grease EPC Property NSF Registration No. To prevent product contamination. Handling and Safety Information For information on the safe handling. Upon opening a pack.Before opening the pack ensure the area around the closure is clean. NLGI number Type of thickener Appearance Worked penetration @ 25 °C Kinematic Viscosity (base oil) 40°C Kinematic Viscosity (base oil) 100°C Dropping point Rust Protection Copper Corrosion. or use of this product. weld load Application range Short-time peak temperature kgf °C °F °C [°F] 1 Test method Pending 2 Calcium Solphonate Complex Beige. smooth paste /10 mm cSt cSt °F D 217 D 445 D 445 D 2265 ASTM 1743 D 4048 D 2596 265-295 180 18. variation in these characteristics may occur. While future production will conform to Shell specifications. refer to its Material Safety Data Sheet at http://www. All other customers please call 1+800-237-8645 for all of your service needs. If you are a Shell Distributor. whichever is the sooner). @ 100 °C Four Ball. the product must be used within 2 years (or within 3 years of date of manufacture. storage. 24 hr.shell. It is recommended that it be cleaned with Shell Cassida Fluid PL and/or potable water and then dried with a clean cloth before opening. or use of this product. Additional Information Operating Temperatures -10°C to +140°C (peak up to +150°C) • Does not contain any natural products derived from nuts or genetically modified organisms (GMO) Main Applications • This product is recommended for use in machinery where frequent changes of the grease charge are required or there is a high product consumption rate. refer to its Material Safety Data Sheet at http://www. and Recommendations • NSF H1 • Kosher • Halal Grease 240 . Approvals. Specifications. Handling and Safety Information For information on the safe handling. Advice on applications not covered in this handbook may be obtained from your Shell representative.Shell FM Grease HD 2 Heavy-duty grease for the food industry Shell FM Grease HD is a heavy-duty product specially designed for the grease lubrication of food processing machinery where frequent changes and re-applications of the grease charge are required. soil. or water.com/. selected base oils and additives chosen for their ability to meet the stringent requirements of the pet food and animal feed industry. please call 1+800-332-6457 for all of your service needs. • Slow and medium speed plain and rolling element bearings • Heavy-loaded and shock-loaded applications • Joints. such as machines used to process pet food and animal feed.epc. storage. seals and paints normally used in food machinery lubrication systems. linkages and slides • Overhead track systems • Shell FM Grease HD 2 may also be used as protective antirust films and as release agents on gaskets and seals of tank closures. Performance Features and Benefits • • • • • Good wash out resistance to hot and cold water Good oxidation and mechanical stability Good corrosion prevention characteristics Good adhesive properties Neutral odor and taste Compatibility and Miscibility Compatible with the elastomers.shell. It is based on a modified aluminum complex thickener. Protect the Environment Do not discharge into drains. All other customers please call 1+800-237-8645 for all of your service needs. If you are a Shell Distributor. gaskets. tacky paste Modified Aluminum complex /10 mm cSt cSt ºF ºF 265 . Appearance Type of Thickener Worked Penetration Kinematic Viscosity (base oil) (calculated) Dropping Point Application Range Short-time Peak Temperature @ 25 ºC @ 40 ºC @ 100 ºC 1 2 136885 Off-white. variation in these characteristics may occur. 241 Grease .295 550 37.8 >450 20 to +280 up to +300 These characteristics are typical of current production. While future production will conform to Shell specifications.Typical Physical Characteristics Shell FM Grease HD NSF Registration No. The decrease in BAV can be attributed to a slightly lower lithium soap thickener content. These products are especially suitable for the lubrication of railroad locomotive traction motor gears. Shell TM Gear Grease was developed for railroads preferring a lighter product than Shell TM-H Gear Grease and for cold weather operations. Handling and Safety Information For information on the safe handling. Because the whole bag is added to the gear case. These products should not be used to lubricate anti-friction bearings Advice on applications not covered in this handbook may be obtained from your Shell representative. Main Applications Shell TM-H Gear Grease and Shell TM Gear Grease are specifically designed to lubricate the traction motor gear cases of all locomotives including the newest. waste is minimized. or use of this product. or water. Grease 242 . Approvals.shell. normal handling procedures should be observed as with any petroleum based products.000-20. and Recommendations • Traction motor gear cases of locomotives such as the 900 HP/axle EMD GP-50 and General Electric B-36 locomotives • Electro-Motive Division of General Motors (EMD) under Specification EMS-1027. If you are a Shell Distributor. Performance Features and Benefits Shell TM-H Gear Grease is a lithium soap thickened traction motor gear lubricant using a high viscosity base oil blend and a sulfur/phosphorus extreme pressure agent. Shell TM Gear Grease is comparable to Shell TM-H Gear Grease but has a slightly lower BAV range of 5.Shell Gear Greases TM and TM-H Locomotive traction motor gear greases Shell TM-H Gear Grease and Shell TM Gear Grease are lithium soap thickened gear lubricants containing extreme pressure additives. Protect the Environment Do not discharge into drains. Product Maintenance The extremely tacky nature of Shell TM-H Gear Grease and Shell TM Gear Grease necessitate the packaging of these products in sealed one-pound polyethylene bags. storage. soil. • Long term and efficient gear protection against wear • Excellent lubrication for highly loaded gears • Ability to perform well under all types of conditions Specification.epc.000-10.000 cP at 200°F. The sealed bags are to be added to the top opening of the traction motor gear case.000 cP at 200°F. All other customers please call 1+800-237-8645 for all of your service needs. Shell TM-H Gear Grease is best used in situations where leakage is a major problem. Otherwise. please call 1+800-332-6457 for all of your service needs. The Brookfield Apparent Viscosity (BAV) is in the range of 15.com/. refer to its Material Safety Data Sheet at http://www. high horsepower per axle units. 000 7.5 ----Semi-Fluid. 243 Grease . Tacky---500.000 17. kgf Weld Point. wt% Texture Brookfield Apparent Viscosity (BAV) 77 °F No. 3 Spindle at 4 rpm cP Timken. variation in these characteristics may occur. cP 200 ºF No.Typical Physical Characteristics Shell Gear Greases TM and TM-H Appearance Lithium Soap.8 Test Method TM-H ----Black---1. 7 Spindle at 4 rpm. OK Load. kgf D 2509 D 2596 56 315 56 315 1. While future production will conform to Shell specifications.500 40 300.500 40 TM These characteristics are typical of current production. lbs Four-Ball EP Load Wear Index. product compatibility should be considered. Shell Grease FM 2 is highly resistant to water washout.Shell Grease FM 2 Multipurpose grease for the food industry Shell Grease FM 2 is a mineral oil based NSF H1 registered food grade grease with excellent performance features. and Recommendations • NSF H1 Registered • Formulated in accordance with US FDA 21 CFR 178. A temporary adjustment in relubrication frequency during product transition may be required. Shell Grease FM 2 is formulated in accordance with US FDA Regulation 21 CFR 178. When converting from a non-food grade grease to Shell Grease FM 2 thorough purging is recommended. Grease fittings should be wiped clean prior to grease injection to prevent contaminants from entering the equipment. Bearing housings should be maintained one-third to one-half full of grease.3570. Periodic relubrication via grease gun or centralized system should be supplemented by complete cleaning and packing with fresh grease on an appropriate schedule. Equipment disassembly and cleaning prior to initial use of food grade grease may be needed. • Shell Grease FM 2 may be used in meat and poultry plants. feeds. Conversion Guide When upgrading from another food grade grease product to Shell Grease FM 2. Specifications. The thickener system in combination with carefully selected additives results in resistance to rust. corrosion and oxidation. Advice on applications not covered in this handbook may be obtained from your Shell representative. mixers. Over-greasing should be avoided as excessive heat buildup can result. drugs or cosmetics. The use of an aluminum complex thickener system in combination with a “white oil” base fluid results in excellent anti-wear and load carrying properties. Approvals. Shell Grease FM 2 is registered with NSF International as an H1 lubricant. conveyors. In applications where water contamination is a concern. Performance Features and Benefits • Excellent anti-wear and extreme pressure properties • Good high temperature properties and oxidation stability • Good water resistance • Good rust and corrosion protection Product Maintenance Maintaining a clean work environment is critical when equipment greasing is performed. Note: This product is not intended for use as an additive or ingredient of food. • Shell Grease FM 2 may be used to lubricate pumps. mixing dissimilar grease thickener systems such as aluminum complex and calcium sulfonate complex will result in a softer mixture than either original product. beverage plants. Main Applications • Shell Grease FM 2 is designed for use where incidental contact of the lubricant and edible products is possible. and other food processing applications.3570 Grease 244 . canneries. Commonly. gear units. and bearings. please call 1+800-332-6457 for all of your service needs. storage. cSt Penetration. OK load. variation in these characteristics may occur. cSt @ 100 ºC. ºF Test Method 2 Smooth and tacky Aluminum Complex D 445 D 445 D 217 580 66 280 14 D 2265 D 1743 D 4048 D 1264 >500 Pass 2a 7. Protect the Environment Do not discharge into drains. All other customers please call 1+800-237-8645 for all of your service needs.°F Rust Protection Copper Corrosion Water Washout wt% loss @ 175 ºF Water Spray Resistance. ºF Continuous Service.0 10 250 280 These characteristics are typical of current production.56 D 2596 55 400 D 2509 D 1263 U. Steel Method 40 4. kgf Weld point.shell.000 strokes. or use of this product.com/. soil. If you are a Shell Distributor. 10.S.2 0. kgf Timken. % Loss Four-Ball Wear. lbs Wheel Bearing Leakage. Max ºF Short Exposure. mm 1 hr/75x ºC/1200rpm/40 kgf Four Ball EP Load Wear Index.epc. mm Worked 60X Mech. % loss Grease Mobility. or water.Handling and Safety Information For information on the safe handling. Max. While future production will conform to Shell specifications. Typical Physical Characteristics Shell Grease FM 2 NLGI Grade Appearance Thickener Base Oil + Oil Soluble Additives Viscosity @ 40 ºC.5 9. 245 Grease . g/minute at 0°F Guide to Usable Temperature Min.7 D 4049 D 2266 9. % change Dropping Point. Stability. refer to its Material Safety Data Sheet at http://www. Handling and Safety Information For information on the safe handling. bitumen and solvent free Excellent corrosion protection Protect the Environment Do not discharge into drains. Shell MALLEUS® GL 3500 combines high performance with chemistry that helps to minimize the cost of disposal and provides a tenacious film that helps to reduce fling-off. reduce gear surface pitting and alleviate stick slip conditions. Operating Temperature • -7ºC (19ºF) to + 100ºC (212ºF) • Peak temperature of 130ºC (266ºF) Dispensing Shell MALLEUS® GL 3500 may be applied manually or by conventional centralized automatic lubrication systems.Shell MALLEUS® GL 3500 Premium performance open gear and wire rope grease Shell MALLEUS® GL 3500 is full EP grease developed for the lubrication and protection of open gears subjected to extremes of temperature and operating conditions. please call 1+800-332-6457 for all of your service needs. or use of this product. All other customers please call 1+800-237-8645 for all of your service needs. soil. • Shell MALLEUS® GL 3500 provides a durable protective coating to metal surfaces without the use of bitumen. Main Applications • Lubrication of grinding mills and kilns • Lubrication of static and slow moving wire ropes including those intermittently immersed in salt water Advice on applications not covered in this handbook may be obtained from your Shell representative. Its excellent antiwear protection help to reduce tooth contact temperatures. or water. refer to its Material Safety Data Sheet at http://www. This film helps to minimize metal-to-metal contact and wear. The combination of BiolaminateTM additive with MoS2 and graphite enhances the separation of extremely loaded gear teeth and creates a durable protective film on the contact surfaces of machine components.com/. Grease 246 . storage. • Shell MALLEUS® GL 3500 contains graphite and MoS2. • Shell MALLEUS® GL 3500 remains pliable over its work life and resists drying out in gear teeth or shrouds even in extremely dusty conditions. Performance Features and Benefits • • • • • Excellent antiwear performance Excellent load carrying capacity Water resistant Lead. squeeze out and oil separation. The formulation is water resistant and resists water “wash off” by immersion or spray. solvents or heavy metals. If you are a Shell Distributor.epc.shell. The use of high viscosity base oils and polymer forms a protective cushion between gear teeth and resists fling off. variation in these characteristics may occur. While future production will conform to Shell specifications. °C(°F) Rust Test Copper Strip Corrosion 3 Hr @ 100. cSt @ 100°C. kgf Low Temp. °C Four Ball Weld Load. cSt Cone Penetration Worked @ 25°C Dropping Point. Pumpability. Complex Black Tacky 4060 157 415 195(383) Pass 1b 800 -7 (+19) D 445 D 445 D 217 D 566 D 1743 These characteristics are typical of current production. °C (°F) Lincoln Ventmeter @ 400 psi D 2596 Visual Test Method 00 Alum.Typical Physical Characteristics Shell MALLEUS® GL 3500 NLGI Grade Soap Type Color Texture Viscosity @ 40°C. 247 Grease . Approvals. draglines. • Superb load carrying capacity Molybdenum disulphune and other solid lubricants combine to reduce tooth contact zone temperatures. ship loaders. 500) • Falk (MALLEUS® GL 400) • Lincoln (All MALLEUS® GL) Main Applications • Heavily loaded open gears. Grease 248 . stackers and reclaimers and excavator applications. Performance Features and Benefits • Excellent physical and mechanical stability Shell MALLEUS® GL retains its natural protective properties over its long working life • Excellent anti-wear performance At working temperatures. and Recommendations Shell MALLEUS® GL’s have been approved by following OEM’s: • FLSmidth (MALLEUS® GL 400. Repels dirt and dust • Environmental compliance Lead and solvent haven’t been added intentionally to Shell MALLEUS® GL • Surface dressing of slow moving gears open to the atmosphere • Plain bearings. • Multi service lubricant that can be used as the one grease (multi purpose and open gear) for the entire machine on most shovels. 500) • Norberg (MALLEUS® GL 400) • Ferry Capitain (MALLEUS® GL 400. Specifications. lead and solvent free. kilns. speeds and pressures. bull etc) and pinion teeth. shovels.Shell MALLEUS® GL Superior performance open gear greases Shell MALLEUS® GL is a range of premium quality. They are a unique blend of high quality paraffinic mineral and synthetic base oils with carefully selected additives to provide optimum performance. When choosing a product to suit your ambient temperature conditions. particularly those found in grinding mills. excavators and draglines (excluding electrical motors bearings) Dispensing Shell MALLEUS® GL may be applied manually or by conventional centralized automatic lubrication systems. EP lubricants developed for the lubrication and protection of open gears and wire ropes subjected to extremes of ambient temperature and operating conditions. reduce gear surface pitting and alleviate ‘stick-slip’ conditions • Water repellant Effectively resists water ‘wash-off’ by immersion or spray • Corrosion protection Protects metal surfaces from corrosion in hostile environments such as salt-water conditions. static and slow moving wire ropes including those intermittently immersed in salt water • Wide variety of heavy-duty mining and industrial applications Advice on applications not covered in this handbook may be obtained from your Shell representative. always consult with your Shell representative for the appropriate grade. pivot pins/bushings and articulations found in earth moving equipment • Mooring. Shell MALLEUS® GL forms a protective cushion between the large gear (girth. or water. cSt Specific Gravity @ 60 °F Flash Point. N (kgf) Scar Diameter.4 1.8 min 45 min 20450 (2085) GL 500 1625 83. If you are a Shell Distributor.070 min 130 min 6200 (632) max 0.8 min 45 min 20450 (2085) These characteristics are typical of current production. soil. variation in these characteristics may occur.shell. COC. While future production will conform to Shell specifications.epc.000 min 130 min 6200 (632) max 0. 249 Grease . N (kgf) Test Method D 445 D 445 D 4052 D 92 D 2596 D 2266 D 2509 D 3233 GL 95 655 37. refer to its Material Safety Data Sheet at http://www. please call 1+800-332-6457 for all of your service needs. or use of this product.5 1.018 min 130 min 6200 (632) max 0. cSt @ 100°C. °C Four Ball EP Test Weld Pt.com/.5 1. storage.Handling and Safety Information For information on the safe handling. Typical Physical Characteristics Shell MALLEUS® GL Base Oil Kinematic Viscosity: @ 40°C. All other customers please call 1+800-237-8645 for all of your service needs. Protect the Environment Do not discharge into drains. mm Timken OK Load (without solids) lbs Falex Continuous Load Failure.8 min 45 min 20450 (2085) GL 400 1625 83. epc. Forms a dark coating on metal surfaces that is adhesive and highly water resistant • Low Friction Selected components ensure low friction characteristics. Performance Features and Benefits • Excellent load carrying capacity under severe operation conditions Grease contains selected components to ensure excellent resistance to shock and permanent heavy load • Very high mechanical and thermal stability Grease thickener structure is designed to resist mechanical stress and high temperature • Withstanding severe operation conditions like dust and dirt contamination.Shell MALLEUS® Grease OGM Heavy Special Purpose Open Gear and Wire Rope Grease Shell MALLEUS® Grease OGM Heavy is primarily designed for use in very heavy applications.com/. refer to its Material Safety Data Sheet at http://www. stackers and reclaimers • Sticks • Circle Rail and rollers • Heavely loaded. please call 1+800-332-6457 for all of your service needs. Main Applications • Open gears on draglines. or use of this product. and Recommendations Shell MALLEUS® Grease OGM Heavy is designed to meet following specifications: Bucyrus SD 4713 P&H 464 Ver 09. or water.shell. excavators. All other customers please call 1+800-237-8645 for all of your service needs. draglines and excavators in open cut operations. If you are a Shell Distributor. Open Gear Lubricant for ball mills and kilns. storage. in mining equipments. Approvals. shovels. changes in temperature • Maintain adhesive characteristic over time Thanks performing and advanced polymere technology ensuring durable protection. 04-93 Handling and Safety Information For information on the safe handling. Operation Temperatures: From 0°C up to +50°C Specification. Shell MALLEUS® Grease OGM Heavy is based upon an aluminum Complex soap thickener dispersed in a high viscosity. water. slow moving antifriction bearings • Bushings • Slow moving wire rope Grease 250 . and operations under severe conditions. soil. lower energy consumption and wear reduction • Environmental compliance Shell MALLEUS® Grease OGM Heavy is not formulated to contain chlorinated solvent or lead Advice on applications not covered in this handbook may be obtained from your Shell representative. Protect the Environment Do not discharge into drains. very high quality mineral base oil containing enhanced extreme pressure – antiwear chemistry. shovels. 7 120 12 Pass 1b These characteristics are typical of current production.Typical Physical Characteristics Shell MALLEUS® Grease NLGI Consistency Color Soap Type Base Oil (type) Solid Lubricant Base Oil Viscosity @ 40°C. 251 Grease . variation in these characteristics may occur. 0. mm (ASTM D 2266) Four Ball Load Wear Index (LWI) kg (ASTM D 2596) FZG A/2. cSt @ 100°C. While future production will conform to Shell specifications.1 mm (IP 50/ASTM-D217) Dropping Point °C (IP 132/ASTM-D566-76) Four Ball Test.76/50 (DIN 51354) Load Stage pass Rust Test (ASTM D 1743) Copper Strip 3h @ 100 °C (ASTM D 4048) OGM Heavy 0 Black Al Complex High Quality Mineral Yes 4000 125 355-385 190 800 Max 0. kg (IP 236) Four Ball Wear Scar. cSt (IP 71/ASTM-D445) Cone Penetration Worked @ 25°C. storage. draglines and excavators in open cut operations.Shell MALLEUS® Grease OGM Medium Superior Performance Open Gear and Wire Rope Grease Shell MALLEUS® Grease OGM Medium is primarily designed for use in very heavy applications. or water. Open Gear Lubricant for ball mills and kilns. and Recommendations Shell MALLEUS® Grease OGM Medium is designed to meet following specifications: Bucyrus SD 4713 P&H 464 Ver 09. Product do contain solvent. or use of this product. shovels. water. please call 1+800-332-6457 for all of your service needs. 04-93 Handling and Safety Information For information on the safe handling. in mining equipment. shovels. changes in temperature • Maintain adhesive characteristic over time due to the use of an advanced polymer technology.epc. and under severe operation conditions. slow moving antifriction bearings • Bushings Protect the Environment Do not discharge into drains. very high quality mineral base oil containing enhanced extreme pressure–antiwear chemistry. Operation Temperatures: From –30°C up to +40°C Specifications. Main Applications • Open gears on draglines. Shell MALLEUS® Grease OGM Medium is based upon an Aluminum Complex soap thickener dispersed in a high viscosity. ensuring long lasting protection • Low Temperature capabilities The lubricant film maintains its adhesive characteristic and durable protection under the most demanding conditions • Environmental compliance Shell MALLEUS® Grease OGM Medium is not formulated to contain chlorinated solvent or lead • Slow moving wire rope Advice on applications not covered in this handbook may be obtained from your Shell representative. All other customers please call 1+800-237-8645 for all of your service needs. Approvals. If you are a Shell Distributor. Grease 252 . soil. refer to its Material Safety Data Sheet at http://www. excavators.shell.com/. stackers and reclaimers • Sticks • Circle Rail and rollers • Heavily loaded. Performance Features and Benefits • Excellent load carrying capacity under severe operation conditions Grease contains selected components to ensure excellent resistance to shock and permanent heavy load • Very high mechanical and thermal stability Grease thickener structure is designed to resist mechanical stress and high temperature • Withstanding severe operation conditions like dust and dirt contamination. 1 mm (IP 50/ASTM-D217) Four Ball Test. variation in these characteristics may occur. While future production will conform to Shell specifications.7 120 1b These characteristics are typical of current production. kg (IP 236) Four Ball Wear Scar mm (ASTM D 2266) Four Ball Load Wear Index (LWI) kg (ASTM D 2596) Copper Strip (ASTM D 4048) OGM Medium 0 Black Al Complex High Quality Mineral Yes 2250 132 445-475 800 Max 0.Typical Physical Characteristics Shell MALLEUS® Grease NLGI Consistency Color Soap Type Base Oil (type) Solid Lubricant Base Oil Viscosity (without solvent) @ 40°C cSt @ 100°C cSt (IP 71/ASTM-D445) Cone Penetration Worked @ 25°C. 253 Grease . 0. While future production will conform to Shell specifications. as this product is part of the International SeaShell range of products. storage.Shell NERITA® Grease HV High speed. please call 1+800-332-6457 for all of your service needs. Operating Temperature Shell NERITA® Grease HV is recommended for use over the temperature range -30°C to 130°C. high speed bearings (loaded and unloaded). variation in these characteristics may occur.Dm factor above 250. Advice on applications not covered in this handbook may be obtained from your Shell representative. or use of this product. Protect the Environment Do not discharge into drains. Grease 254 .000. Specifications. and Recommendations • SNR • ABB Handling and Safety Information For information on the safe handling. Autocomponents Electrical motors. Convenience via: • Guaranteed suitable lubrication of equipment world-wide. Typical Physical Characteristics Shell NERITA® Grease HV Color Soap Type Kinematic Viscosity Dropping Point Cone Penetration Pumpability Unworked @ 25 ºC @ 40 ºC @ 100 ºC cSt cSt ºC 0. long life bearing grease Performance Features and Benefits Cost Savings via: • Lower seal costs that result from the use of advanced XHVI base oils instead of PAOs and/or esters that are more compatible with seal materials. This may allow lower cost seals to be used while obtaining the same extended life. Main Applications General Engineering. If you are a Shell Distributor.com/. which can be found throughout the world. soil. and is actually used for electrical motor bearings in Shell oil rigs and refineries world-wide. All other customers please call 1+800-237-8645 for all of your service needs. refer to its Material Safety Data Sheet at http://www. Approvals. wheel bearings with a n.1 mm long distance 2.shell. • Lower maintenance costs due to the extra long service life that can be obtained in electrical motors and high speed bearings. • Excellent performance in high speed machine tool bearings. high speed machine tool bearings.5 Light brown Lithium 42 8 180 255 Poor These characteristics are typical of current production. bearings of industrial fans. or water.epc. All other customers please call 1+800-237-8645 for all of your service needs. Protect the Environment Do not discharge into drains. Specifications.epc. or use of this product. 255 Grease .shell. storage. Handling and Safety Information Main Applications Shell RETINAX® Fifth Wheel Grease is recommended for the lubrication of fifth wheels.Shell RETINAX® Fifth Wheel Grease High Performance Greases with Enhanced Load Carrying Capacity for Fifth Wheel Applications Shell RETINAX® Fifth Wheel Grease is a heavy duty calcium grease formulated with a high level of solid additives for enhanced load carrying capability. please call 1+800-332-6457 for all of your service needs. The high solids content and heavy base oil utilized in this product are designed to provide an effective lubricant film under the high load and constant sliding contact experienced in fifth wheels. Advice on applications not covered in this handbook may be obtained from your Shell representative. For information on the safe handling. soil. refer to its Material Safety Data Sheet at http://www.com/. Shell RETINAX® Fifth Wheel Grease has excellent adhesion to surfaces and is very resistant to water. If you are a Shell Distributor. Approvals and Recommendations Shell RETINAX® Fifth Wheel Grease is recommended for the lubrication of all fifth wheels. or water. Performance Features and Benefits • Outstanding load carrying capability Efficient lubrication of heavily loaded components • Excellent resistance to water Resists both washout and spray-off • Excellent adhesive properties In heavy load and shock conditions • Resistant to flaking and clumping Operating Temperature Range Proven performance in ambient temperatures from -20°C (-4 °F) to 50°C (122 °F) Dispensing RETINAX® Fifth Wheel Grease is available in squeeze tubes to facilitate application upon fifth wheels. 5 265-295 140 (284) 500 0.1 mm (IP 50/ASTM D217) Dropping Point °C (°F)(ASTM D566) Four-Ball EP Weld Point.6 <3 <20 These characteristics are typical of current production. Grease 256 . wt% (ASTM D1264) Water Spray-Off.Typical Physical Characteristics Shell RETINAX® NLGI Consistency Color Soap Type Base Oil (type) Kinematic Viscosity @ 40°C cSt @ 100°C cSt (ASTM D445) Cone Penetration Worked @ 25°C 0. wt% (ASTM D4049) Fifth Wheel Grease 2 Dark Gray Calcium Mineral 1000 36. variation in these characteristics may occur. While future production will conform to Shell specifications. kgf (ASTM D2596) Four-Ball Wear mm 1 hr@ 75°C/40 kgf/1200 rpm (ASTM D2266) Water Washout. construction and mining applications operating under severe conditions and loads. soil. or use of this product. • Effective extreme-pressure properties Efficient lubrication of heavily loaded components • Good adhesive properties In heavy load and shock conditions • Excellent anti-wear performance under shock load conditions Ensures protection of key components at all times Specification. 257 Grease .Shell RETINAX® Grease CMX High Performance Greases with Enhanced Load Carrying Capacity for Off-Highway and Construction applications containing Solid Lubricants Shell RETINAX® Greases CMX are high performance greases designed for use in off-highway.com/. Operating Temperature Range From -10°C to 120°C (140°C peak) Dispensing Shell RETINAX® Greases CMX are suitable for dispensing through standard lubrication equipment Handling and Safety Information For information on the safe handling. Approvals. please call 1+800-332-6457 for all of your service needs. If you are a Shell Distributor. Main Applications Shell RETINAX® Greases CMX are recommended for the lubrication of shock loaded heavy duty bearings working in damp hostile conditions. storage. Performance Features and Benefits • Outstanding mechanical stability Maintains its excellent lubrication properties even when subjected to severe vibration. antioxidation. or water. Shell RETINAX® Greases CMX are based on a lithium complex soap thickener and contain extreme-pressure.epc.shell. Advice on applications not covered in this handbook may be obtained from your Shell representative. All other customers please call 1+800-237-8645 for all of your service needs. anti-corrosion and adhesion additives. anti-wear. Particularly suited for use in off-highway applications and for the lubrication of bearings. bushings. Protect the Environment Do not discharge into drains. refer to its Material Safety Data Sheet at http://www. pivot points and sliding surfaces. Prevents grease breakdown and leakage. They also contain 3% molybdenum disulfide to provide resistance to shock loading. and Recommendations Shell RETINAX® Greases CMX are recommended for applications requiring use of a Caterpillar MPGM type grease. While future production will conform to Shell specifications. Grease 258 .5 0.1 mm (ASTM D217) Dropping Point °C (ASTM D2265) Four-Ball EP Weld Point kgf (ASTM D2596) Four-Ball Wear mm 1 hr @ 75°C/40 kgf/1200 rpm (ASTM D2266) Rust Test Distilled Water (ASTM D 1743) Copper Corrosion (ASTM D4048) CMX 1 1 Dark gray Lithium Complex Mineral 320 25 CMX 2 2 Dark gray Lithium Complex Mineral 320 25 310-340 265-295 240 240 400 400 0.5 Pass 1b Pass 1b These characteristics are typical of current production.Typical Physical Characteristics Shell RETINAX® Grease NLGI Consistency Color Soap Type Base Oil (type) Kinematic Viscosity @ 40°C cSt @ 100°C cSt (ASTM D445) Cone Penetration Worked @ 25°C 0. variation in these characteristics may occur. Typical Physical Characteristics Shell RETINAX® Grease EPX 2 NLGI Grade Base Oil Viscosity: @ 40 °C. 259 Grease . Main Applications • • • • Heavy loads Off-highway Over-the-road Industrial equipment Protect the Environment Do not discharge into drains.2 1 385 275 3 50 These characteristics are typical of current production.shell. rust inhibition. dmm @ 77°F Molybdenum Disulfide. Approvals. or use of this product. good mechanical stability. storage.epc. Advice on applications not covered in this handbook may be obtained from your Shell representative. All other customers please call 1+800-237-8645 for all of your service needs.com/. cSt @ 100 °C. variation in these characteristics may occur. soil. refer to its Material Safety Data Sheet at http://www. (°F) Worked Penetration. and water resistance.Shell RETINAX® Grease EPX 2 Multipurpose lithium grease with moly Shell RETINAX® Grease EPX 2 grease is a multipurpose lithium soap grease that contains molybdenum disulfide. While future production will conform to Shell specifications. and Recommendations • Meets AAR M-929 lubricant specification for trailer hitch on cars Handling and Safety Information For information on the safe handling. Performance Features and Benefits • 3% molybdenum disulfide for enhanced EP performance • Corrosion protection in salt water • Rust-inhibition • Water resistance • Application temperatures extending to 275°F(135°C) • Non-lead Specifications. It has a good dropping point. or water. please call 1+800-332-6457 for all of your service needs. cSt Rust Prevention Rating (5% sea water) Dropping Point. lbs D 2509 D 445 D 445 D 1743 D 2265 D 217 Test Method 2 200 17. If you are a Shell Distributor. wt% Timken OK Load. • Good corrosion protection Designed to protect metals Advice on applications not covered in this handbook may be obtained from your Shell representative. Protect the Environment Do not discharge into drains. Specifications. extreme pressure greases developed primarily for the lubrication of automotive wheel bearings subjected to high temperatures. • Excellent mechanical stability Maintains consistency over long periods.shell. While future production will conform to Shell specifications. lithium complex. soil. or use of this product. • Good pumpability Suited for grease lubrication systems. refer to its Material Safety Data Sheet at http://www.com/. please call 1+800-332-6457 for all of your service needs.5 250 2 Lithium Complex Mineral 160 15.epc. If you are a Shell Distributor.Shell RETINAX® Grease LX High temperature wheel bearing greases Shell RETINAX® Greases LX are very high performance. lead-free. Main Applications • Automotive wheel bearings Particularly effective in automotive wheel bearings subjected to high temperatures and load caused by braking from high speed. Typical Physical Characteristics Shell RETINAX® Grease LX Soap Type Base Oil Type Kinematic Viscosity Dropping Point @ 40 ºC @ 100 ºC cSt cSt ºC 1 Lithium Complex Mineral 160 15. Performance Features and Benefits • Wide operating temperature range Ball and rolling element bearings operating continuously at temperatures between -15 ºC and +150 ºC • Increased fretting protection Overcomes problems suffered by bearings in condition of excessive vibration. • Lead-free Environmentally friendly product • Low water wash-out Good water resistant properties. All other customers please call 1+800-237-8645 for all of your service needs.5 250 These characteristics are typical of current production. Approvals and Recommendations Shell RETINAX® Grease LX2 Approved by: British Timken SKF Leyland Bus: Exceeds Specification GX Handling and Safety Information For information on the safe handling. Grease 260 . variation in these characteristics may occur. storage. or water. If you are a Shell Distributor. or water. They also contain 5% molybdenum disulfide to provide resistance to shock loading in severe applications. Operating Temperature Range From -10°C to 120°C (140°C peak) Dispensing Shell RETINAX® Greases MDX are suitable for dispensing through standard lubrication equipment Main Applications Shell RETINAX® Greases MDX are recommended for the lubrication of shock loaded heavy duty bearings working in damp hostile conditions. Protect the Environment Do not discharge into drains. anti-corrosion and adhesion additives. Komatsu and other major OEMs for applications where use of 5% molybdenum disulfide is recommended. or use of this product. Shell RETINAX® Greases MDX are based on high viscosity index mineral oil and a lithium complex soap thickener and contains extreme-pressure. refer to its Material Safety Data Sheet at http://www. storage. • Effective extreme-pressure properties Efficient lubrication of heavily loaded components • Good adhesive properties In heavy load and shock conditions • Excellent anti-wear performance under shock load conditions Ensures protection of key components at all times Specifications. Prevents grease breakdown and leakage.com/. All other customers please call 1+800-237-8645 for all of your service needs. soil.epc. 261 Grease . Advice on applications not covered in this handbook may be obtained from your Shell representative.Shell RETINAX® Grease MDX Premium Performance Greases with Enhanced Load Carrying Capacity for Off-Highway and Construction applications Shell RETINAX® Greases MDX are very high performance greases designed for use in off-highway and construction applications operating under severe conditions and loads. Particularly suited for use in off-highway applications and for the lubrication bearings. please call 1+800-332-6457 for all of your service needs.shell. bushings. anti-oxidation. pivot points and sliding surfaces. anti-wear. Performance Features and Benefits • Outstanding mechanical stability Maintains its excellent lubrication properties even when subjected to severe vibration. Approvals and Recommendations Shell RETINAX® Greases MDX are recommended for the lubrication of major construction equipment including Caterpillar. Handling and Safety Information For information on the safe handling. 1 mm (ASTM D217) Dropping Point °C (ASTM D2265) Four-Ball EP Weld Point kgf (ASTM D2596) Four-Ball Wear mm 1 hr @ 75°C/40 kgf/1200 rpm (ASTM D2266) Rust Test Distilled Water (ASTM D1743) Copper Corrosion (ASTM D4048) MDX 1 1 Dark gray Lithium Complex Mineral 460 29.Typical Physical Characteristics Shell RETINAX® Grease NLGI Consistency Color Soap Type Base Oil (type) Kinematic Viscosity @ 40°C cSt @ 100°C cSt (ASTM D445) Cone Penetration Worked @ 25°C 0.5 0. variation in these characteristics may occur.5 Pass 1b Pass 1b These characteristics are typical of current production.0 MDX 2 2 Dark gray Lithium Complex Mineral 460 29. While future production will conform to Shell specifications.0 310-340 265-295 240 240 400 400 0. Grease 262 . The extreme pressure additives coat and react with the surface to reduce or even prevent the damage that leads to worn surfaces. please call 1+800-332-6457 for all of your service needs. Handling and Safety Information For information on the safe handling. Shell RETINAX® Grease TL 00 is naturally tacky toward metal surfaces. Shock loading can lead to rupture of the oil film and then to metal-to-metal contact. wear protection.Shell RETINAX® Grease TL 00 Trailer Wheel and Hub Lubricant Shell RETINAX® Grease TL 00 is a premium quality grease formulated with a selected synthetic base fluid and a lithium complex thickener system to produce a semi-fluid grease. Protect the Environment Do not discharge into drains.shell. or water. refer to its Material Safety Data Sheet at http://www. Performance Features and Benefits • • • • • • Semi-fluid Synthetic Oxidatively stable Wear protection Salt water rust protection Thixotropic to reduce leakage relative to gear oils • More readily pumpable at low temperatures in centralized lubrication systems • Ability to lubricate and protect wheel bearings down to -40°C • Naturally tacky for adherence to metal surfaces Advice on applications not covered in this handbook may be obtained from your Shell representative. soil. or use of this product. All other customers please call 1+800-237-8645 for all of your service needs.g. storage. and salt water rust protection.epc. If you are a Shell Distributor. a major cause of severe wear. lubrication of leaky gear boxes in applications other than truck wheel hubs • Gearboxes that are difficult to service 263 Grease . Carefully selected performance additives also provide oxidation stability. Main Applications • Premium synthetic semi-fluid grease lubrication of truck wheel hubs* • Problem solving. e.com/. The use of extreme pressure additives as part of the additive package in Shell RETINAX® Grease TL 00 provides protection in cases of shock loading.. S. ºF Continuous Service. Load Wear Index Four-Ball EP. Weld.5 16 50 -40 350 450 Test Method TL 00 00 Red 400 <10 460 41.Typical Physical Characteristics Shell RETINAX® Grease NLGI Grade Color Worked Penetration. Max. % Change PAO Base Fluid Viscosity cSt @ 40 ºC cSt @ 100ºC Corrosion Protection. variation in these characteristics may occur. 5% synthetic sea water Copper Corrosion Timken OK Load. Steel Method 4. g/minute -20 ºF 0 ºF 20 ºF Guide to Usable Temperature Min. While future production will conform to Shell specifications. dmm @ 77 °F 60 Strokes 10. ºF Short Exposure.5 Pass 1b 50 46 250 These characteristics are typical of current production.000 Strokes. Max. lb Four-Ball EP. ºF Visual D 217 D 217 D 445 D 445 D 1743 Modified D 4048 D 2509 D 2596 D 2596 U. kg Grease Mobility. Grease 264 . tackifiers and selected additives. mineral processing • Any application where heavily loaded bearings and severe water washout conditions exist • Slideways Advice on applications not covered in this handbook may be obtained from your Shell representative.com/. Main Applications • Automatic and hand lubrication systems over a wide range of temperatures in heavy industries such as steel and other metals. All other customers please call 1+800-237-8645 for all of your service needs. refer to its Material Safety Data Sheet at http://www.epc. paper. Shell RETINAX® Grease WR is available in NLGI Grades 1 and 2.Shell RETINAX® Grease WR Premium EP industrial grease for applications subject to heavy loads and extremely wet conditions Shell RETINAX® Grease WR is a premium mixed soap thickened grease made with a heavy base oil. The combination of lithium and calcium soaps gives this grease its excellent mechanical stability. Performance Features and Benefits • • • • • • Excellent mechanical stability Outstanding resistance to water wash-out Excellent EP/load carrying ability Excellent oxidative stability Excellent rust and corrosion protection Excellent adherence (tackiness) to metal surfaces • Greater re-lubrication interval flexibility Handling and Safety Information For information on the safe handling. or water. oxidative stability. soil. or use of this product.shell. 265 Grease . please call 1+800-332-6457 for all of your service needs. The careful selection of additives gives Shell RETINAX® Grease WR excellent EP/load carrying ability. If you are a Shell Distributor. rust protection and metal surface adherence. storage. while the heavy base oil provides outstanding resistance to water washout. Protect the Environment Do not discharge into drains. dmm 100.3 350 Pass 0.5 250 55 5.4 5.4 3. variation in these characteristics may occur.Typical Physical Characteristics Shell RETINAX® Grease WR NLGI Grade Appearance Thickener Type Penetration @ 25°C 60 strokes.000 strokes.2 350 Pass 0.000 strokes w/10% water. cSt Dropping Point. cSt @ 100 °C. scar diameter. 48 hrs @ 125°F Four Ball Wear. grams per minute D 217 D 217 D 217 D 445 D 445 D 2265 D 1743 D 2266 D 2783 D 2509 D 942 D 1264 D 1022 Test Method Visual 1 Dark Green Li/Ca 321 320 330 497 31. While future production will conform to Shell specifications.6 2 Dark Green Li/Ca 278 284 304 486 30. Grease 266 . mm Four Ball Weld Load. dmm Oil Viscosity @ 40 °C. dmm 100.45 250 60 5. psi Water Washout.9 These characteristics are typical of current production. °F Rust Test.5 0. lbs Bomb Oxidation pressure drop @ 100 hrs.0 1. kg Timken OK Load. wt% loss @175°F Low Temperature Mobility 0 °F. 0 30 310 145 These characteristics are typical of current production.5 Brown-Orange Calcium Part Synthetic 13. for bearings subject to fretting and false brinelling. Additional Information It is designed for application in a temperature range from – 55°C up to 100°C. This product was developed on the basis and knowledge of long time Shell experience protecting blade bearings under operation and during idling. soil.shell.epc. The combination of selected base oils and additives can provide extended product and equipment life time. variation in these characteristics may occur. It minimizes the risk of bearing failures which may be caused during transportation and mounting. or use of this product. please call 1+800-332-6457 for all of your service needs.g. or water.g.com/. semi-synthetic grease. Shell RHODINA® Grease BBZ can also be used in bearings operating at very low temperatures e. 267 Grease . Main Applications Shell RHODINA® Grease BBZ is designed for lubrication of specific bearings in wind turbines (e. storage. blade bearings) and other similar applications. Typical Physical Characteristics Shell RHODINA® Grease BBZ Color Soap Type Base Oil type Kinematic Viscosity Cone Penetration Dropping Point @ 40 °C @ 100 °C Worked @ 25 °C cSt cSt 0. Protection against fretting corrosion. under arctic conditions. Shell RHODINA® Grease BBZ is specifically designed for demanding outdoor applications. moisture corrosion and false brinelling is provided. in particular when protection against false brinelling and fretting corrosion is required – even at very low temperatures. Advice on applications not covered in this handbook may be obtained from your Shell representative. refer to its Material Safety Data Sheet at http://www. If you are a Shell Distributor. Handling and Safety Information For information on the safe handling. All other customers please call 1+800-237-8645 for all of your service needs. Shell RHODINA® Grease BBZ has very good water resistance properties.1mm °C 1.Shell RHODINA® Grease BBZ High performance. Protect the Environment Do not discharge into drains. While future production will conform to Shell specifications. Performance Features and Benefits Shell RHODINA® Grease BBZ provides: Protection and lubrication for a wide range of temperature and in particular has excellent low temperature behavior promoting trouble free operation even under very cold climates. please call 1+800-332-6457 for all of your service needs. Shell greases are available with or without liners to facilitate container disposal in compliance with local regulations. Main Applications • Used in severe applications where high load carrying capability and/or outstanding resistance to water washout is required • Used in applications where the lubricant is designed to thermally decompose leaving behind the solid additives to afford lubrication • Fifth wheels • Ball mill gears • Fork lifts (rails and wheel-drive gears) • Slipper drives (steel mills) • Rigs (back-up legs) • Dredging (cutting heads) • Traveling water screens Handling and Safety Information For information on the safe handling.shell. storage. Product Maintenance Open gears require routine maintenance for proper long-term operation. refer to its Material Safety Data Sheet at http://www.com/. Protect the Environment Do not discharge into drains. Performance Features and Benefits • An anhydrous calcium grease containing graphite and moly • Excellent operating temperature performance • Outstanding load carrying capability • Exhibits excellent adhesiveness • Extremely resistant to water washout • Resistant to flaking or lumping on gears down to -40°F Advice on applications not covered in this handbook may be obtained from your Shell representative. caulking gun tubes with a nozzle for ease of application. or use of this product.Shell RHODINA® Grease SDX 2 Calcium grease for industrial applications Shell RHODINA® Grease SDX 2 is a heavy-duty grease thickened with an anhydrous 12-hydroxystearate thickener and formulated with graphite and molybdenum disulfide (moly) for extreme pressure performance. Grease 268 . soil. All other customers please call 1+800-237-8645 for all of your service needs.epc. Shell RHODINA® Grease SDX 2 is available in 12 oz. If you are a Shell Distributor. or water. 1 hr/75 ºC/1200 rpm/40 kg Guide To Usable Temperature Min. kgf Four-Ball Wear. While future production will conform to Shell specifications. ºF Continuous Service. wt% loss Four-Ball EP Load Wear Index. Max. kgf Weld Point. 269 Grease . 60X Worked. wt% Penetration Unworked Worked.5 These characteristics are typical of current production. cSt Water Washout. wt% loss at 175°F Water Spray-Off.5 0. minimum ºC ( ºF) Mineral Oil Viscosity @ 40 ºC. (1) May be used in special cases at high temperature where the carrier grease is thermally decomposed leaving the solid mineral additives to afford lubrication.56 0 225 138 (280) 1000 36.Typical Physical Characteristics Shell RHODINA® Grease NLGI Grade Appearance Calcium Soap.25 11. variation in these characteristics may occur. ºF (1) Test Method SDX 2 2 Black-Gray 6 D 217 283 270 315 Mettler D 445 D 445 D 1264 D 4049 D 2596 67 500 D 2266 0. cSt @ 100 ºC. 100KX Dropping Point. commercial truck and buses and automobiles Shell ROTELLA® Grease HD 2 is a premium heavy duty grease that is formulated with performance additives that provide excellent extreme pressure/load carrying capability. storage. Performance Features and Benefits • Resists water washout • Protects against rust and corrosion in wet environments • Exhibits low leakage and oil separation • Excellent wear protection • Outstanding high temperature wheel bearing performance • Excellent extreme pressure protection Advice on applications not covered in this handbook may be obtained from your Shell representative. • General lubrication of wheel bearings. If you are a Shell Distributor.Shell ROTELLA® Grease HD Premium lithium complex grease for farm equipment. please call 1+800-332-6457 for all of your service needs. ball joints. and Recommendations • ASTM D4950 Classification GC-LB Handling and Safety Information For information on the safe handling. It has a distinctive red color that makes it easy to identify in field applications. or water. Grease 270 . oxidation stability. universal joints. axles. Main Applications • Severe service needs of farm equipment.shell.com/. All other customers please call 1+800-237-8645 for all of your service needs. power take-offs. soil. king pins. It adheres to metal surfaces and resists water wash-off. commercial trucks and buses and automobiles. Approvals. and disc brakes • Other high temperature applications Protect the Environment Do not discharge into drains. and rust protection.epc. bushings. Specifications. refer to its Material Safety Data Sheet at http://www. or use of this product. lbs Four-Ball EP. Weld Load. 1200 rpm. Worked.4 Pass <5 120 45 250 0. While future production will conform to Shell specifications.000 strokes Dropping Point. 271 Grease .Typical Physical Characteristics Shell ROTELLA® Grease HD NLGI Grade Color Appearance Thickener Type Penetration. °F Base Oil Viscosity: @ 40 °C. cSt @ 100 °C. cSt Rust Protection Water Washout. 75°C. % loss @ 175°F Wheel Bearing Life. variation in these characteristics may occur. 1 hr. 60X 100.45 These characteristics are typical of current production. 40kfg D 217 D 217 D 2265 D 445 D 445 D 1743 D 1264 D 3527 D 2509 D 2596 D 2266 Visual Visual Test Method 2 Red Smooth and Tacky Lithium Complex 275 300 500+ 180 16. kgf Four-Ball Wear. mm. hrs Timken OK Load. due to the extended lubrication intervals and less downtime that results from using this type of long life grease. All other customers please call 1+800-237-8645 for all of your service needs. Chemical • Heavy-duty slow moving plain and rolling element bearings operating in the severe environments. as grease has been designed with the latest technology thickeners and the highest quality additives and base stocks to ensure the maximum service life and resistance to ‘heat soak’. refer to its Material Safety Data Sheet at http://www. • Reduced maintenance costs since lower bearing replacement rates can be achieved. please call 1+800-332-6457 for all of your service needs. Grease 272 . which also benefits the environment. or water. If you are a Shell Distributor. Advice on applications not covered in this handbook may be obtained from your Shell representative.Paper mill bearings (dry end) Protect the Environment Do not discharge into drains.5 Light Brown Diurea PAO/ Ester 460 280 260 Good These characteristics are typical of current production. Handling and Safety Information For information on the safe handling.Shell STAMINA® Grease HDS Ultimate performance heavy duty synthetic diurea grease Performance Features and Benefits • Large reduction in grease consumed when use in appropriate sealed or semi sealed workroll or concast bearings. or use of this product.1 mm ºC Long Distance 1.Concaster bearings . Typical Physical Characteristics Shell STAMINA® Grease HDS Color Soap Type Base Oil Type Kinematic Viscosity Cone Penetration Dropping Point Pumpability @ 40 ºC Worked @ 25 ºC cSt 0. due to the excellent anti wear properties that are available from the latest technology diurea thickened greases. Additional Information Shell STAMINA® Grease HDS is recommended for use over the temperature range -30°C to 180°C (even up to transient temperatures up to 200°C). Aluminum. Main Applications • Steel. • Lower total labor costs. While future production will conform to Shell specifications.shell.epc. Shell STAMINA® Grease HDS is recommended when low and high temperature performance is key. especially when semi or fully sealed for life: . • Lower waste grease disposal costs that result from huge reduction in usage.com/. variation in these characteristics may occur. Paper. storage. soil. It is recommended for use where long operational life and extended re-greasing intervals are an important consideration. soil. preventing loss of protection • Lead and nitrite free For safe handling Advice on applications not covered in this handbook may be obtained from your Shell representative. lightly loaded industrial bearings.epc.shell. refer to its Material Safety Data Sheet at http://www. low wear and shear-stable properties at high temperatures. Performance Features and Benefits • Outstanding life at high temperatures • Excellent wear protection • Excellent mechanical stability at high temperatures • Excellent oxidation resistance • Good protection against false brinnelling • Low oil separation • Excellent corrosion resistance Provides protection from the elements of corrosion • Versatile • Water resistant Withstands washing with water. While future production will conform to Shell specifications.com/. Additional Information Operating temperature range Shell STAMINA® Greases RL 2 -20 ºC to 180 ºC (200 ºC peak) Handling and Safety Information For information on the safe handling. Protect the Environment Main Applications Shell STAMINA® Greases RL are particularly recommended for use in high temperature (180 º C). variation in these characteristics may occur. All other customers please call 1+800-237-8645 for all of your service needs.Shell STAMINA® Grease RL Premium quality industrial bearing greases Shell STAMINA® Greases RL are high technology greases deigned to give optimum performance for grease lubrication in industrial bearings. or water. please call 1+800-332-6457 for all of your service needs. storage. 273 Grease . They are based on mineral oil with a special diurea thickener to give long life.3 280 280 Fair @ 40 ºC @ 100 ºC Worked @ 25 ºC cSt cSt 0. If you are a Shell Distributor. Do not discharge into drains. Typical Physical Characteristics Shell STAMINA® Greases RL NLGI Consistency Color Soap Type Base Oil Type Kinematic Viscosity Cone Penetration Dropping Point Pumpability 2 Brown Diurea Mineral Oil 100 11. or use of this product.1 mm ºC Long distance These characteristics are typical of current production. Shell STAMINA® Grease RLS Premium quality industrial bearing grease Shell STAMINA® Grease RLS 2 is a high technology grease designed to give optimum performance for grease lubrication in industrial bearings. It is based on synthetic oil with a special diurea thickener to give long life, low wear and shear-stable properties at high temperatures. Performance Features • Outstanding life at high temperatures • Excellent wear protection • Excellent mechanical stability at high temperatures • Excellent oxidation resistance • Low oil separation • Excellent corrosion resistance Provides protection from the elements of corrosion • Versatile • Water resistant Withstands washing with water, preventing loss of protection • Lead and nitrite free For safe handling Additional Information Shell STAMINA® Grease RLS has an excellent high temperature oxidation inhibitor system to ensure that it will withstand high operating temperatures without forming deposits. Shell STAMINA® Grease RLS is formulated with corrosion inhibitors to help protect bearing surfaces even when the grease is contaminated by water. Operating Temperature Range Shell STAMINA® Grease RLS 2 -40°C to +180°C (200°C peak) Handling and Safety Information For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Main Applications Shell STAMINA® Grease RLS is particularly recommended for use in high temperature (up to 180°C), lightly loaded industrial bearings. It is recommended for use where long operational life and extended re-greasing intervals are an important consideration. Advice on applications not covered in this handbook may be obtained from your Shell representative. Protect the Environment Do not discharge into drains, soil, or water. Grease 274 Typical Physical Characteristics Shell STAMINA® Grease RLS NLGI Consistency Color Soap Type Base Oil Type Kinematic Viscosity @ 40 ºC cSt @ 100 ºC cSt (IP 71/ASTM-D445) Cone Penetration Worked @ 25 ºC 0.1 mm (IP 50/ASTM-D217) Dropping Point ºC (IP 132/ASTM-D566-76) FAG FE-9 Test L50 hrs (@ 180 ºC) Pumpability Long distance 2 2 Brown Polyurea Synthetic 100 13 265-295 275 > 100 Fair These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. 275 Grease SHELL STEELROL® Grease EPH Grease for heavily loaded bearings and low speeds SHELL STEELROL® Greases EPH 1 and EPH 2 are a lithium/calcium greases based on high viscosity mineral oils, containing antioxidants, rust inhibitors, EP- and AW-additives. The greases have excellent adhesion and water resistance, extreme load carrying capacity and excellent mechanical stability in the presence of water or emulsion. Performance Features and Benefits • Extreme load carrying capacity • Excellent adhesion and water resistance • Excellent mechanical emulsion. Advice on applications not covered in this handbook may be obtained from your Shell representative. Handling and Safety Information For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Main Applications SHELL STEELROL® Greases EPH 1 and EPH 2 are developed for lubrication of heavily loaded bearings operating at low speeds and under running conditions where they may be submitted to severe water spraying/flushing, f.ex. • Continuous casting machines, support mills, intermediate mills, and work rolls in tandem mills, trim mills, roughing mills, universal mills and pilger mills. EPH 2 is suitable for hot rolling as well as cold rolling. EPH 1 is suitable for continuous casting where the bearing temperature is below +140 ºC • Heavily loaded slow running bearing Heavily loaded slow running swivel bearings and sliding bearings. Protect the Environment Do not discharge into drains, soil, or water. Grease 276 Typical Physical Characteristics SHELL STEELROL® Grease Consistency, NLGI Penetration, Worked 60 strokes (0,1mm) Dropping point, °C Base oil viscosity @ 40°C, cSt @ 100°C, cSt Rust Prevention Properties SKF Emcor, Distilled Water SKF Emcore WWO, distilled water Lubricating ability, SKF R2F A SKF R2F B, 130 °C Water Washout Test, ASTM D 1264 4-Ball EP, Weld Load, kgf Temperature Range (temporarily), °C EPH 1 1 310-340 ≥170 950 41 EPH 2 2 265-295 ≥180 950 41 Pass Pass Pass Pass Pass Pass ≤5% 500 -20/+130 (140) Pass Pass ≤5% 620 -20/+130 (140) These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. 277 Grease Shell Super Duty® Grease 2 Premium, heavy-duty grease for extended severe service in automotive chassis and wheel bearing lubrication Shell Super Duty® Grease 2 is an NLGI Grade 2 lithium 12-hydroxystearate thickened grease containing 1% molybdenum disulfide and a special polymer. It was developed in conjunction with two major manufacturers (Mack and Ford). It is specially formulated for heavy-duty, severe service in trucks and other automotive applications where extended lubrication intervals are desired, along with excellent lubrication and protective qualities. Performance Features and Benefits • Excellent mechanical stability • Excellent oxidation stability promoting long grease life • Excellent extreme pressure, anti-rust and water resistance qualities for protection of bearing surfaces • Film strength durability • Non-lead Specifications, Approvals and Recommendations • Mack MG-C long life requirements • Ford ESA-M1C75B long life requirements Handling and Safety Information For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Main Applications • Heavy-duty severe service in trucks • General chassis and wheel or rolling bearing re-lubrication • Automotive applications where extended lubrication intervals are desired Advice on applications not covered in this handbook may be obtained from your Shell representative. Protect the Environment Do not discharge into drains, soil, or water. Grease 278 Typical Physical Characteristics Shell Super Duty® Grease 2 NLGI Grade Appearance Thickener Base Oil Viscosity: @ 40 °C, cSt @ 100 °C, cSt @ 210 °F, SUS Base Oil Flash Point, °F Base Oil Pour Point, °F Penetration, dmm Worked, 60X Dropping Point, °F Oxidation Stability, psi drop @ 100 hrs Rust Prevention Water Washout, wt% loss @175°F Timken, OK Load, lbs Deleterious particles Average no. of scratches Roll Stability, % change Evaporation loss, % @ 300°F Wheel Bearing Leakage, loss, gm Useful Temperature Range °F D 445 D 445 (calc) D 92 D 97 D 217 Mettler D 942 D 1743 D 1264 D 2509 D 1404 D 1831 D 2595 D 1263 Test Method 2 Gray, Smooth Lithium 158 14.5 78 445 5 272 385 2.0 1,1,1 0.5 50 6 9.6 2.4 9.3 -5 to 275 Mack Truck Specification 2 Gray, Smooth --– – 75-85 400 min 5 max 265-295 350 min 3 max 1,1,1 10 max 50 min 10 max 15 max 10 max --– These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. 279 Grease Shell AW Hydraulic Oils Anti-wear hydraulic oils Shell AW Hydraulic Oils are formulated for systems that require an anti-wear hydraulic oil. The product is available in a wide range of viscosity grades (ISO 32 to ISO 68) for use in less severe hydraulic applications. Performance Features and Benefits • Protection against wear • Protects against rust and corrosion • Low foaming Handling and Safety Information For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Main Applications • Hydraulic systems including gear, vane and piston pumps • Circulating oil systems • General machine lubrication Advice on applications not covered in this handbook may be obtained from your Shell representative. Protect the Environment Do not discharge into drains, soil, or water. Typical Physical Characteristics Shell AW Hydraulic Oils Viscosity: @ 40°C @ 100°C @ 100°F @ 210°F Viscosity Index Flash Point, COC Pour Point, °F °F cSt cSt SUS SUS D 445 D 445 D 88 D 88 D 2270 D 92 D 97 32.7 5.4 169 44.4 98 415 -35 46.3 6.7 239 48.7 96 425 -25 68.1 8.6 353 55.2 97 445 -25 100.9 11.3 526 65.0 98 450 -15 Test Method 32 ISO Viscosity Grade 46 68 100 These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. Hydraulic Oil 280 Shell CASSIDA® Fluids HF Hydraulic fluid for food manufacturing machinery Shell CASSIDA® Fluids HF 15, 32, 46, 68, and 100 are high performance, anti-wear multi-purpose lubricants, specially developed for use in machinery used in the food and beverage processing and packaging industry. They are based on a careful blend of synthetic fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. Performance Features and Benefits • The base fluid has an ability to provide superior lubrication under the majority of operating conditions. • Good anti-wear performance offers long and reliable component life, resulting in greater plant utilization and therefore lower maintenance costs. • Prevent component damage through excellent water separation properties, which resist formation of potentially harmful emulsions. • Excellent air release and antifoam characteristics helps to prevent cavitation. • Resists the formation of harmful products of oxidation, even at elevated temperatures, resulting in long oil life. • Neutral odor and taste. • High viscosity index resulting in minimum variation of viscosity with change in temperature • Effective protection against corrosion of metal surfaces. Additional Information Synthetic Lubricant • Does not contain any natural products derived from animals, nuts or genetically modified organisms (GMO). • Suitable for use where vegetarian and ‘nut-free’ food is prepared. • Biostatic; does not promote the growth of bacteria or fungal organisms. Specifications, Approvals, and Recommendations • • • • • • • • • • • • • • • • • • • NSF H1 Kosher Halal DIN 51524 HLP DIN 51524 HVLP (except HF 15) DIN 51517 CLP (HF 68, HF 100) ISO 6743-4 L-HM (HF 15), L-HV Krones David Brown Buehler Utzwil Mannesmann Rexroth (axial piston pumps) FAG Ferrum (can seamer, CASSIDA® HF 100) FMC (can seamer, viscosity see to OEM specification) Westfalia Food Tec Hawe Hydraulic Pumps Hoegger Alpina Hydraulic Pumps Piller Industrieveentilatoern GmbH (CASSIDA® HF 46) Poclain-Hydraulics (CASSIDA® HF 46) Main Applications • • • • Hydraulic systems Hydrostatic gears Plain and anti-friction bearings General purpose lubrication including light duty gearboxes • Circulating oil systems Advice on applications not covered in this handbook may be obtained from your Shell representative. Seal and Paint Compatibility Compatible with the elastomers, gaskets, seals and paints normally used in food machinery lubrication systems. 281 Hydraulic Oil • Grégoire (A Kverneland Group Company) for harvesting machinery • GEA Niro atomizors (CASSIDA® HF 32-68) • Stork Food and Dairy Systems (CASSIDA® 15-68) • Mitsubishi Caterpillar Forklift Europe “Incidental Food Contact” Registered by NSF (Class H1) and meets the USDA H1 guidelines (1998) for lubricants where there is a potential for incidental food contact. Made only from substances permitted under the US FDA Title 21 CFR 178.3570, 178.3620 and/or those generally regarded as safe (US 21 CFR 182) for use in food grade lubricants. To comply with the requirements of US 21 CRF 178.3570, contact with food should be avoided where possible. In the case of incidental food contact, the concentration of this product in the food must not exceed 10 parts per million (10 mg/kg of foodstuff). In locations and/or applications where local legislation does not specify maximum concentration limits, Shell recommends that this same 10 ppm limit should be observed, as up to this concentration Shell CASSIDA® Fluid HF will not impart undesirable taste, odor or color to food, nor will cause adverse health effects. Consistent with good manufacturing practice, use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected. Store between 0 ºC and 40 ºC. Provided that the product has been stored under these conditions we recommended that the product be used within 5 years from date of manufacture. Consult your local Shell Company for details. Accept for use new Shell CASSIDA® Fluid HF only if the manufacturer’s seal is intact. Before opening the pack ensure the area around the closure is clean. It is recommended that it be cleaned with Shell CASSIDA® Fluid PL and/or potable water and then dried with a clean cloth before opening. Record the date the seal was broken. To prevent product contamination, always close the package after use. Upon opening a pack, the product must be used within 2 years (or within 5 years of date of manufacture, whichever is the sooner). Handling and Safety Information For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Oil condition during use It is recommended that the condition of the oil and the equipment be regularly checked to ensure safe operation. Protect the Environment Do not discharge into drains, soil, or water. Storage Requirements All food grade lubricants, such as Shell CASSIDA® Fluid HF, should be stored separately, out of direct sunlight or other heat sources, from other lubricants, chemical substances and foodstuffs. Hydraulic Oil 282 Typical Physical Characteristics Shell CASSIDA® Fluids HF Property NSF Registration No. Color Specific Gravity @ 60 ºF Flash Point Pour Point Kinematic Viscosity @ 40 °C @ 100 °C Viscosity Index FZG-Test A/8.3/90 Failure Load Stage °F °F cSt cSt D 4052 D 92 D 5949 D 445 D 445 D 2270 DIN 51599 15 3.6 125 ----0.819 390 0.832 430 <-75 32 6.1 140 46 7.9 142 12 Test Method 92540 92542 92543 Colorless 0.836 470 0.840 495 -75 68 10.6 143 >12 0.841 515 -70 100 14.1 143 92544 92539 15 32 46 68 100 These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. Produced according to Shell Quality Standards, in facilities where HACCP audit and Good Manufacturing Practice have been implemented and form part of the quality/environment management system ISO 9001/ISO 14001. 283 Hydraulic Oil storage. Record the date the seal was broken. refer to its Material Safety Data Sheet at http://www. Only accept new Shell FM Hydraulic Oil for use if the manufacturer’s seal is intact. chemical substances and foodstuffs. Provided that the product has been stored under these conditions we recommend that the product be used within 5 years from the date of manufacture. gaskets. and Recommendations • NSF H1 • Kosher Protect the Environment Do not discharge into drains. Specifications. Hydraulic Oil 284 . ensure the area around the closure is clean. • Compatible with elastomers. out of direct sunlight or other heat sources. Performance Features and Benefits • Carefully selected base fluid allows for good lubrication in a variety of applications • Good anti-wear properties • Good resistance to oxidation • Good air release and anti-foam properties help prevent cavitation • Good water separation properties • Neutral odor and taste • Does not contain any natural products derived from nuts or genetically modified organisms (GMOs). Main Applications • • • • Hydraulic systems Hydrostatic gears Plain and anti-friction bearings General purpose lubrication including light duty gear boxes • Circulating oil systems Advice on applications not covered in this handbook may be obtained from your Shell representative. whichever is the earliest). please call 1+800-332-6457 for all of your service needs. Store between 0°C and 40°C. All other customers please call 1+800-237-8645 for all of your service needs.com/. If you are a Shell Distributor. Upon opening a package. from other lubricants. Approvals. Before opening the pack. or water. To prevent product contamination. Consult your local Shell Company for details. or use of this product. soil.epc.Shell FM Hydraulic Oils Hydraulic oils for use in food manufacturing equipment Shell FM Hydraulic Oils are anti-wear multi-purpose lubricants. the product must be used within 2 years (or within 5 years of date of manufacture. which are specifically designed for use in the food and beverage processing and packaging industry. always close the package after use.shell. Handling and Safety Information For information on the safe handling. seals and paints normally used in food machinery lubrication systems Storage Requirements All food grade lubricants should be stored separately. They are based on a careful blend of base fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. It is recommended that it be cleaned with potable water and then dried with a clean cloth before opening. 285 Hydraulic Oil .9 9.0 107 475 20 >10 30.6 102 395 15 ---Test Method 32 124739 46 68 100 125263 124738 124741 32.0 33. While future production will conform to Shell specifications. °F Pour Point. cSt Viscosity Index Flash. Fail Stage D 4052 D 445 D 445 D 2270 D 92 D 5949 DIN 51354 32.8 11.0 105 435 15 >10 31.5 100.9 5.2 102 420 20 ----- --------------------Colorless----------------- These characteristics are typical of current production. variation in these characteristics may occur.0 67. cSt @ 100°C.9 7. °F FZG Test.2 46.Typical Physical Characteristics Shell FM Hydraulic Oils NSF Registration Number Appearance API Gravity Viscosity @ 40°C. Brix Pour Point. or water. Specifications. Protect the Environment Do not discharge into drains. please call 1+800-332-6457 for all of your service needs. variation in these characteristics may occur. Hydraulic Oil 286 .com/.epc. While future production will conform to Shell specifications. and Recommendations • Factory Mutual Main Applications • • • • • • • • Hydraulically operated oven and furnace doors Die casting equipment Welding machines Molten metal handling devices Continuous casters Hot strip mills Slag granulators Hot metal presses Handling and Safety Information For information on the safe handling. All other customers please call 1+800-237-8645 for all of your service needs. Shell IRUS® Fluid C-NA offers good rust protection both in the fluid immersed sections of the system and in the vapor spaces where condensed water typically collects.) D 1298 Test Method Red 1. refer to its Material Safety Data Sheet at http://www. AO Model 10431 Refractometer D 97 D 445 (calc. soil. Its higher specific gravity allows any oil contamination to float on the surface where it can be removed by conventional skimming equipment. Typical Physical Characteristics Shell IRUS® Fluid C-NA Appearance Specific Gravity. °F Viscosity: @ 40°C. If you are a Shell Distributor. or use of this product.09 40 -90 40 205 9. % by Deg.5 44. Approvals. SUS pH Brix Reading. cSt @ 100°F. 60/60°F Water. In addition to water (approximately 40%) and glycol it contains a combination of anti-wear agents and rust inhibitors designed to make it suitable for use in a wide variety of hydraulic systems.Shell IRUS® Fluid C-NA Diethylene glycol based fire resistant hydraulic fluid Shell IRUS® Fluid C-NA is a water solution of diethylene glycol and an effective additive package. corrosion and wear Excellent heat dissipation characteristics Protection against low temperature freezing Advice on applications not covered in this handbook may be obtained from your Shell representative.shell. Shell IRUS® Fluid C-NA is foam resistant and shear stable. Vol.5 These characteristics are typical of current production. Performance Features and Benefits • • • • • Fire resistance A distinct red color for easy identification Protection against rust. storage. do not offer this feature. refer to its Material Safety Data Sheet at http://www. being heavier than water. These fluids are compatible with most seals used in hydraulic systems. or use of this product. soil. Urethane and Silicon Rubber. 287 Hydraulic Oil . will float on water allowing them to be skimmed from ponds and collection tanks by standard methods – a feature that is desirable in the event of accidental spills. Advice on applications not covered in this handbook may be obtained from your Shell representative. If you are a Shell Distributor. Teflon.Shell IRUS® Fluids DU-NA Fire resistant hydraulic fluid Shell IRUS® Fluids DU-NA 46 and 68 are fully synthetic ester type hydraulic fluids. phosphate esters. Elastomer Compatibility Viton Teflon Urethane Silicone Rubber Medium to high nitrile Buna-N Nylon Neoprene Butyl EPR Low nitrile Buna-N Compatible Compatible Compatible Compatible Compatible Compatible Marginal Marginal Marginal Marginal Handling and Safety Information For information on the safe handling.rapidly separates water contamination • High flash point and autoignition temperatures • Biodegradable Shell IRUS® Fluids DU-NA 46 and 68 do not produce the obnoxious odor and dense black smoke associated with phosphate esters when it strikes a heat source. Approvals. They are designed to be chemically stable when operating conditions are such that severe physical demands are placed on the fluid. chlorinated hydrocarbons or water. They do not contain mineral oil. whether it burns or not. specifically Buna-N. Specifications. Performance Features and Benefits Shell IRUS® Fluids DU-NA 46 and 68. please call 1+800-332-6457 for all of your service needs. Phosphate esters. storage. All other customers please call 1+800-237-8645 for all of your service needs. Viton.shell.com/. • Demulsibility . Protect the Environment Do not discharge into drains. NOTE: All fire resistant fluids will burn when the heat source is extreme but will not propagate the flame. and Recommendations They are non-corrosive to ferrous and non-ferrous metals and have been tested by the Factory Mutual Engineering and Research Corporation and are classified as Specification Tested by Factory Mutual. or water.epc. because of their low specific gravity. While future production will conform to Shell specifications. cSt @ 100ºC. °C.6 185 46 9. Amber Fluid 7. Viscosity Index Viscosity @ 40ºC.Typical Physical Characteristics Shell IRUS® Fluids DU-NA Appearance Bulk Density. Hydraulic Oil 288 . cSt Flash Point. (°F) Pour Point. (°F) Biodegradability D 2270 D 445 D 92 D 97 OECD 301B Test Method 46 Clear.6 302 (575) -48(-54) Readily Biodegradable These characteristics are typical of current production. variation in these characteristics may occur./gal.5 304 (580) -51(-59) Readily Biodegradable 68 Clear. Amber Fluid 7.6 181 67 11. °C. lbs. including low and severe duty situations. deposits formed in the system during operation may be loosened and deposited in system filters. • Excellent viscosity/temperature characteristics Minimum change of viscosity with variation in operating temperature. lubrication performance and compatibility with the environment. • Optimum wear protection Effective under all operating conditions. non-metals and seal materials such as viton and high nitrile. Main Applications • Heavy-duty hydraulic systems for construction and earth moving equipment • Machine tool hydraulic systems • Hydrostatic drive gears • General industrial control equipment and hydraulic systems • Moderately rated gearboxes where an anti-wear hydraulic oil is specified Advice on applications not covered in this handbook may be obtained from your Shell representative. Seal and Paint Compatibility Shell NATURELLE® OIls HF-E are compatible with all seal materials and paints normally specified for use with petroleum mineral oils. and Recommendations Shell NATURELLE® Oils HF-E can be used where DIN 51524 Part 2 or Part 3 (HLP/HVLP) anti-wear petroleum mineral hydraulic oil is specified. Bulk fluid operating temperatures should not be allowed to exceed 90°C and optimum fluid life will be realized if operating temperatures are maintained at approximately 55°C. 289 Hydraulic Oil . in order to ensure that biodegradability properties are maintained. initially be checked at regular intervals. The hydraulic filters should. Compatibility and Miscibility Compatibility with mineral oils Shell NATURELLE® OIls HF-E are miscible with conventional mineral oil based hydraulic oils in all proportions.Shell NATURELLE® Oils HF-E Fully synthetic biodegradable hydraulic fluids Shell NATURELLE® Oils HF-E are advanced biodegradable hydraulic fluids for use in power transmission and hydraulic systems working in environmentally sensitive areas. the system should be drained and flushed prior to change over. giving true ‘multigrade’ characteristics. Approvals. However. • Good oxidation resistance Resists the formation of acidic products generated when working at high operating temperatures. if systems were previously operated using petroleum-based hydraulic oils. therefore. • Excellent corrosion protection Long term protection for common construction materials. Synthetic esters blended with specially tailored additive systems provide Shell NATURELLE® Oils HF-E with a superior balance of biodegradability. including most metals. Due to the surface wetting properties of Shell NATURELLE® OIls HF-E. Specifications. • High shear-stability High shear stability ensures effective lubrication and efficient system operation. Performance Features and Benefits • Readily biodegradable High potential to be broken down rapidly and extensively by micro-organisms in the environment to ultimately yield carbon dioxide and water as end products. Certain plastics and industrial adhesives may be adversely affected and advice should be sought from the respective manufacturers. 918 -76 457 Readily Biodegradable 46 Green 46. All other customers please call 1+800-237-8645 for all of your service needs. variation in these characteristics may occur. please call 1+800-332-6457 for all of your service needs. While future production will conform to Shell specifications. If you are a Shell Distributor. storage.epc. Hydraulic Oil 290 .shell. Protect the Environment Do not discharge into drains.3 156 0.com/.Handling and Safety Information For information on the safe handling.1 182 0.1 9.6 6.919 -60 426 Readily Biodegradable These characteristics are typical of current production. Typical Physical Characteristics Shell NATURELLE® Oils HF-E Color Kinematic Viscosity Viscosity Index Density Pour Point Flash Point (COC) Biodegradability (OELD 301 B) @ 15°C kg/L °F °F @ 40°C @ 100°C cSt cSt 32 Green 31. or use of this product. or water. refer to its Material Safety Data Sheet at http://www. soil. com/. Main Applications Shell NATURELLE® Oil HF-M can be used in hydraulic systems where biodegradable fluids are preferred for environmental reasons Advice on applications not covered in this handbook may be obtained from your Shell representative.shell. Protect the Environment Do not discharge into drains. storage. please call 1+800-332-6457 for all of your service needs. Shell NATURELLE® Oil HF-M has the following approvals: Eaton (Vickers) M-2950 S Eaton (Vickers) I-286 S 291 Hydraulic Oil . soil. It is recommended that contamination with engine oil is restricted to less than 1% and contamination with other hydraulic oils is restricted to less than 2%. or use of this product.epc. Approvals. It is a mixture of synthetic ester and vegetable oil blended with anti-wear additives and rust and oxidation inhibitors. Compatibility and Miscibility The biodegradability and performance of Shell NATURELLE® Oil HF-M may be compromised if it is mixed with other oils. Continuous operation at temperatures in excess of 70°C may shorten the fluid life. Performance Features and Benefits • High degree of biodegradability Exceeds the normal requirement of 60% biodegradation in the OECD 301B test after 28 days. Additional Information The recommended operating temperature range is -25°C to +70°C. Handling and Safety Information For information on the safe handling. and Recommendations Shell NATURELLE® Oil HF-M fulfills the requirements of the Swedish Standard and is designated SS 15 54 34 BV environmentally acceptable. • Stable viscosity at -20°C Careful selection of base fluids and additives overcomes the ‘72-hour’ low temperature gelling problem normally associated with biodegradable fluids based on vegetable oil alone. All other customers please call 1+800-237-8645 for all of your service needs. or water. Specifications. refer to its Material Safety Data Sheet at http://www. It contains a significant amount of renewable resource.Shell NATURELLE® Oil HF-M Biodegradable hydraulic fluid Shell NATURELLE® Oil HF-M is a biodegradable anti-wear hydraulic fluid developed for use in hydraulic systems working either in or out of doors. If you are a Shell Distributor. • Reduced tendency to form sticky deposits when accidentally spilled Incorporation of synthetic ester overcomes the ‘sticky deposit’ problem normally associated with vegetable oil. Hydraulic Oil 292 .Typical Physical Characteristics Shell NATURELLE® Oil HF-M Color Kinematic Viscosity after 72 hours Viscosity Index Density Shear Stability Taper Roller Bearing Vk @ 100°C. variation in these characteristics may occur.2 493 Pass Pass -44 6 -6 10 >12 Pass Pass These characteristics are typical of current production. While future production will conform to Shell specifications. 1000 h @ 80°C Shore hardness change % volume change Load Carrying Capacity FZG Vickers V104C weight loss ring and vanes.5 220 0. failure load stage mg mg @ 50°C °F mins @ 15°C kg/L @ -20°C @ 40°C @ 100°C cSt cSt cSt 46 Red 1080 42 9.924 cSt °F 8. Vickers 35VQ25 weight loss ring and vanes. after 20h Flash Point (COC) Rust Protection Copper Corrosion Pour Point Air Release Value Compatibility with Elastomers Nitrile Rubber. Main Applications • Industrial hydraulic systems • Mobile hydraulic fluid power transmission systems • Marine hydraulic systems Advice on applications not covered in this handbook may be obtained from your Shell representative. hose) avoiding premature failure and replacement thus increasing productivity while reducing maintenance costs.epc. or water. All other customers please call 1+800-237-8645 for all of your service needs. filter.com/. Handling and Safety Information For information on the safe handling. refer to its Material Safety Data Sheet at http://www. However.shell. Increased wear. The first two are the drivers for system operating in stationary condition while the third one play a key role in case of variable conditions. Performance Features and Benefits • Energy efficiency The formulation adopted allows to achieve energy savings. Seal and Paint Compatibility Shell TELLUS® Fluids EE are compatible with all seal materials and paints normally specified for use with mineral oils. and Recommendations Shell TELLUS® Fluids EE meet the requirements of: CINCINNATI P-68 (ISO 32) CINCINNATI P-70 (ISO 46) CINCINNATI P-69 (ISO 68) Eaton (Vickers) ISO 11158 HM ASTM D6158 HM Swedish Standard SS 15 54 34 AM AFNOR NF-E 48-603 Compatibility Shell TELLUS® Fluids EE are compatible with most pumps and with mineral hydraulic oils despite this would cause a reduction in the energy savings achieved. please call 1+800-332-6457 for all of your service needs. Protect the Environment Do not discharge into drains.Shell TELLUS® Fluids EE Energy Efficient Hydraulic Fluids Shell TELLUS® Fluids EE are high quality hydraulic fluids specifically designed to help customers reduce their energy costs while operating hydraulic systems especially for those working in stationary conditions. in average up to 5% as demonstrated in field trials. the friction properties and high viscosity index. By using Shell TELLUS® Fluids EE you can therefore: guard against equipment damage (pump. Specifications. Filter blocking. • Reduce maintenance costs Shell TELLUS® Fluids EE helps minimize problems such as: Sludge build up. If you are a Shell Distributor. seals. • Longer oil drain intervals The usage of synthetic base fluids in the formulation increases the oil drain interval achievable provided that excellent maintenance and design practices are in place to prevent fluid contamination. 293 Hydraulic Oil . Valve sticking. or use of this product. • Help the environment Achieving energy efficiency means reducing CO2 emissions thus contributing to reducing environmental impact. They maintain or even further improve all the other properties of Shell TELLUS® Oils. soil. Approvals. please consult your Shell Representative before using in pumps containing silver plated components. storage. Corrosion and Contamination. thanks to the following three elements: the fluid density. valve. Hydraulic Oil 294 .Typical Physical Characteristics Shell TELLUS® Fluids EE ISO Oil Type Kinematic viscosity @ 0°C @ 40°C @ 100°C cSt cSt cSt 32 HM 260 32 6.0 135 @ 15°C kg/L °C (COC) °C 0. variation in these characteristics may occur.7 135 0. While future production will conform to Shell specifications.825 230 -54 46 HM 450 46 7.832 250 -51 (ASTM D445) Viscosity Index ISO 2909 Density (ASTM D1298) Flash Point (ASTM D92) Pour Point (ASTM D97) These characteristics are typical of current production. Specifications. which helps to ensure long oil life and reduce the risk of corrosion and rusting. They are typically unaffected by the usual products of contamination. • Good water separation Good water separation properties (demulsibility). • Excellent air release and anti-foam properties Careful use of additives to ensure quick air release without excessive foaming. an essential requirement in today’s hydraulic systems. • Hydrolytic stability Shell TELLUS® Oils have good chemical stability in the presence of moisture. Main Applications • Industrial hydraulic systems • Mobile hydraulic fluid power transmission systems • Marine hydraulic systems Advice on applications not covered in this handbook may be obtained from your Shell representative. high viscosity index mineral oils that deliver superb performance in the majority of hydraulic applications. such as water and calcium. • Superior filterability Shell TELLUS® Oils are suitable for ultra-fine filtration. water and copper. low sludge formation. therefore helping to extend oil drain intervals life and minimize maintenance costs. • All round versatility Shell TELLUS® Oils are suitable for a wide range of other industrial applications.Shell TELLUS® Oils High performance hydraulic oil Shell TELLUS® Oils are premium quality. Shell TELLUS® Oils are highly resistant to degradation and sludge formation therefore helping to improve system reliability and cleanliness. low acidity. maintaining system and fluid performance. • Oxidation resistant Resists oxidation in the presence of air. Resists the formation of water-inoil emulsions and prevents consequent hydraulic system and pump damage. • Low friction Shell TELLUS® Oils possess high lubrication properties and excellent low friction characteristics in hydraulic systems operating at low or high speed. and Recommendations Shell TELLUS® Oils have the following approvals: CINCINNATI P-68 (ISO 32) CINCINNATI P-70 (ISO 46) CINCINNATI P-69 (ISO 68) DENISON HF-0 DENISON HF-1 DENISON HF-2 Eaton (Vickers) M-2950 S Eaton (Vickers) I-286 S Shell TELLUS® Oils meet the requirements of: ISO 11158 AFNOR NF-E 48-603 Mannesman Rexroth RE 90 220-1 Swedish Standard SS 15 54 34 AM 295 Hydraulic Oil . Quick air release helps minimize cavitation and slow oxidation. low copper loss. which are known to cause blockage of fine filters. solvent refined. Performance Features and Benefits • Thermal stability Thermally stable in modern hydraulic systems working in extreme conditions of load and temperature. • Outstanding anti-wear performance Proven anti-wear additives are incorporated to be effective throughout the range of operating conditions. including low and severe duty high load conditions. They help prevent stick-slip problems in critical applications enabling very fine control of machinery. Turbine Oil Stability Test (TOST) results show outstanding performance for Shell TELLUS® Oils. Approvals. including the tough Denison T6C (dry and wet versions) and the demanding Vickers 35VQ25. Shell TELLUS® Oils help system components last longer. Outstanding performance in a range of piston and vane pump tests. 886 433 -11 100 HM 100 11. refer to its Material Safety Data Sheet at http://www. Seal and Paint Compatibility Shell TELLUS® Oils are compatible with all seal materials and paints normally specified for use with mineral oils.com/. Typical Physical Characteristics Shell TELLUS® Oil ISO Oil Type Kinematic Viscosity @ 40°C @ 100°C Viscosity Index Density Pour Point @ 15°C kg/L °F °F Flash Point (PMCC) cSt cSt 22 HM 22 4. If you are a Shell Distributor.epc.1 96 0.3 100 0.shell.5 95 0.879 424 -22 68 HM 68 8.891 453 -11 150 HM 150 14.6 97 0.Compatibility and Miscibility Compatibility Shell TELLUS® Oils are compatible with most pumps. please call 1+800-332-6457 for all of your service needs. Protect the Environment Do not discharge into drains. Hydraulic Oil 296 . or water.4 99 0. However. variation in these characteristics may occur. soil.7 98 0. please consult your Shell Representative before using in pumps containing silver plated components.886 450 10 These characteristics are typical of current production.866 399 -22 32 HM 32 5. Handling and Safety Information For information on the safe handling. storage. All other customers please call 1+800-237-8645 for all of your service needs. or use of this product.875 408 -22 46 HM 46 6. While future production will conform to Shell specifications. Prevents stick-slip problems in critical applications enabling very fine control of machinery. Advice on applications not covered in this handbook may be obtained from your Shell representative. which are known to cause blockage of fine filters. Main Applications • Industrial hydraulic systems • Mobile hydraulic fluid power transmission systems • Marine hydraulic systems The outstanding thermal stability and oxidation resistance make the products particularly indicated for all those application with very high working temperature.Shell TELLUS® Oils Premium Excellent quality hydraulic oils Shell TELLUS® Oils Premium are excellent quality hydraulic oils blended with a Shell proprietary additive technology and high quality severely hydrotreated base oils to meet the requirements of the most demanding hydraulic systems. Shell TELLUS® Oils Premium have been specifically developed to help reduce maintenance costs and increase productivity. • Low friction Shell TELLUS® Oils Premium possess high lubrication properties and excellent low friction characteristics in hydraulic systems operating at low or high speed. • Superior filterability Shell TELLUS® Oils Premium are suitable for ultra-fine filtration. • Outstanding anti-wear performance Proven anti-wear additives are incorporated to be effective throughout the range of operating conditions. Performance Features and Benefits • Thermal stability The use of a Shell proprietary additive technology in selected Group II base oils allow to achieve outstanding thermal stability even in those modern hydraulic systems working in extreme conditions of load and temperature. 297 Hydraulic Oil . • All round versatility Shell TELLUS® Oils Premium are suitable for a wide range of other industrial applications. • Good water separation Good water separation properties (demulsibility). maintaining system and fluid performance. Quick air release helps minimize cavitation and slow oxidation. an essential requirement in today's hydraulic systems. • Hydrolytic stability Shell TELLUS® Oils Premium have good chemical stability in the presence of moisture. including low and severe duty high load conditions. Resists the formation of water-inoil emulsions and prevents consequent hydraulic system and pump damage. thus making them particularly suitable for system working at high temperature and workload. which ensures long oil life and reduces the risk of corrosion and rusting. • Oxidation resistant Together with thermal stability this is the area in which Shell TELLUS® Oils Premium exceed mostly industry standard. They stay unaffected by the usual products of contamination. such as water and calcium. as defined by the TOST test. • Excellent air release and anti-foam properties Careful use of additives to ensure quick air release without excessive foaming. 21) 0.shell. Typical Physical Characteristics Shell TELLUS® Oils Premium ISO Oil Type Kinematic Viscosity @ 40°C @ 100°C (ASTM D445) Viscosity Index (ASTM D 2270) Density @ 15°C kg/L (lb/gal) (ASTM D1298) Flash Point °C (°F) (Cleveland Open Cup) (ASTM D 0092) Pour Point (ASTM D 97) °C (°F) cSt cSt 22 HM 22 4. Handling and Safety Information For information on the safe handling. However.7 99 100 HM 100 11. If you are a Shell Distributor.873 (7.29) 0.864 (7. please consult your Shell Representative before using in pumps containing silver plated components Seal and Paint Compatibility Shell TELLUS® Oils Premium are compatible with all seal materials and paints normally specified for use with mineral oils. storage. please call 1+800-332-6457 for all of your service needs. and Recommendations Shell TELLUS® Oils Premium have the following approvals: CINCINNATI P-68 (ISO 32) CINCINNATI P-70 (ISO 46) CINCINNATI P-69 (ISO 68) DENISON HF-0 DENISON HF-1 DENISON HF-2 Eaton (Vickers) M-2950 S Eaton (Vickers) I-286 S Shell TELLUS® Oils Premium meet the requirements of: ISO 11158 AFNOR NF-E 48-603 Mannesman Rexroth RE 90 220-1 Swedish Standard SS 15 54 34 AM Compatibility Shell TELLUS® Oils Premium are compatible with most pumps. Hydraulic Oil 298 .4 102 46 HM 46 6. While future production will conform to Shell specifications. or water. variation in these characteristics may occur. or use of this product.868 (7.4 109 32 HM 32 5.0 94 0. refer to its Material Safety Data Sheet at http://www.30) 195 (383) 200 (392) 210 (410) 225 (437) 230 (446) -30 (-22) -30 (-22) -30 (-22) -30 (-22) -20 (-4) These characteristics are typical of current production. Approvals.871 (7. All other customers please call 1+800-237-8645 for all of your service needs. Protect the Environment Do not discharge into drains.24) 0.8 102 68 HM 68 8.875(7.epc. soil.Specifications.27) 0.com/. 8 98 0. 299 Hydraulic Oil . If you are a Shell Distributor. refer to its Material Safety Data Sheet at http://www. variation in these characteristics may occur. please call 1+800-332-6457 for all of your service needs.7 97 0.epc. Typical Physical Characteristics Shell TELLUS® Oil S ISO Oil Type Kinematic Viscosity 32 HM 336 90 32 5.872 405 -22 46 HM 576 135 46 6. the most severe standard industry test for this performance aspect. storage.shell. While future production will conform to Shell specifications. soil.883 432 -22 @ 0°C @ 20°C @ 40°C @ 100°C @ 15°C cSt cSt cSt cSt kg/L °F °F Viscosity Index Density Flash Point (PMCC) Pour Point These characteristics are typical of current production. Shell TELLUS® Oils S are formulated to ensure exceptional performance in hydraulic fluid power transmission systems subjected to severe duty. Performance Features and Benefits • Outstanding oil life • Promotes long component life • Lower ecological impact Many piston pumps utilize brass components and in particular brass slippers which fit onto the heads of steel pistons and slide on a steel surface.Shell TELLUS® Oils S Zinc-free hydraulic oils for severe duty Shell TELLUS® Oils S are ‘top-tier.876 424 -22 68 HM 1038 220 68 8. P70 ISO 11158 Additional Information Oil Seal and Paint Compatibility Shell TELLUS® Oils S are compatible with all seal materials and paints normally specified for use with mineral oils. or water. and Recommendations Shell TELLUS® Oil S have been tested and approved to exceed the following industry requirements: Denison HF-0 Rexroth Vickers M-2950-S (Mobile systems) 1-286-S (Industrial Systems) Cincinnati Milacron P68.” Many anti-wear hydraulic oils permit either considerable wear. Handling and Safety Information For information on the safe handling. All other customers please call 1+800-237-8645 for all of your service needs. Based on advanced ‘zinc and chlorine free’ technology.’ anti-wear hydraulic oils. marine and mobile hydraulic and fluid power transmission systems. if the pumps are highly loaded.4 99 0. or use of this product. Shell TELLUS® Oils S give extremely low wear rates of the brass components in the Denison P-46 pump. Main Applications • Primary application in industrial. Specifications. Advice on applications not covered in this handbook may be obtained from your Shell representative. These bronze slippers are usually the items of wear and an oil’s performance is normally evaluated by the weight loss of bronze and the loosening of the fit on the pistons. referred to as “slipper fit. P69. Protect the Environment Do not discharge into drains. Approvals.com/. or in extreme cases result in pump failure by the slippers detaching themselves from the pistons. • Outstanding anti-wear performance Latest ashless anti-wear technologies are incorporated to be effective throughout the range of operating conditions. Certain critical hydraulic systems can only tolerate very small variations in viscosity with fluctuating temperature if efficiency and responsiveness are to be maintained. Main Applications • Hydraulic and fluid power transmission systems subjected to significant variations in temperature or where very low viscosity change with fluctuating temperature is required.Shell TELLUS® Oils STX Ashless zinc free hydraulic oils for severe duty and extended temperature ranges Shell TELLUS® Oils STX are ‘top-tier’ hydraulic oils based on latest ashless antiwear technology. Shell TELLUS® Oils STX are highly resistant to degradation and sludge formation therefore improving system reliability and cleanliness. which exhibit multigrade viscosity characteristics may be used to particular advantage in these circumstances. such as water and calcium. the tough Denison T6C (dry and wet versions) and the demanding Vickers 35VQ25. low copper loss. low sludge formation. Hydraulic oils. • Excellent air release and anti-foam properties Additives have been carefully selected to ensure quick air release without excessive foaming. water and copper. such as Shell TELLUS® Oils STX. • Maintained viscometric characteristics unchanged with time The high shear stability of the viscosity index improver used allows retention of the original viscosimetric characteristics preventing the oil from becoming thinner at high temperature and therefore preventing the reduction of the max operating temperature and the system efficiency. They are typically unaffected by the usual products of contamination. Hydraulic Oil 300 . an essential requirement in today’s hydraulic systems. selected high quality mineral base oils and a shear stable viscosity index improver to enhance and maintain excellent viscosity/temperature characteristics. Shell TELLUS® Oils STX help system components last longer. Thanks to the combination of additives and base oils used. which helps to ensure long oil life and reduce the risk of corrosion and rusting. • Hydrolytic stability Shell TELLUS® Oils STX have excellent chemical stability in the presence of moisture. • Good water separation Good water separation properties (demulsibility). • Oxidation resistant Resists oxidation in the presence of air. Resists the formation of water-inoil emulsions and prevents consequent hydraulic system and pump damage. the Turbine Oil Stability Test (TOST) results are outstanding in terms of low acidity. Shell TELLUS® Oils STX are indicated for severe duty or where significant variation in oil temperature during service are encountered. • Thermal stability Thermally stable in modern hydraulic systems working in extreme conditions of load and temperature. which are known to cause blockage of fine filters. including low and severe duty load conditions. • Reduced environmental impact The use of ashless anti-wear technology and low sulfur base oils reduces the impact on the environment due to usage of Shell TELLUS® Oils STX. Outstanding performance in a range of piston and vane pump tests have been obtained including the newest Denison T6H (the so called hybrid pump). • Superior filterability Shell TELLUS® Oils STX are suitable for ultra-fine filtration. Performance Features and Benefits • Extended operating temperature range The use of selected viscosity index improver and Group II base oils reduce the viscosity variation with temperature allowing the systems to operate in an extended oil temperature range with more consistent performances. therefore helping to extend oil drain intervals and minimizing maintenance costs. While future production will conform to Shell specifications. storage. variation in these characteristics may occur.shell. normally considered to be used with mineral oils. seal and paints. Protect the Environment Do not discharge into drains.4 162 0. refer to its Material Safety Data Sheet at http://www.875 437 -44 68 HV 2900 68 11. or use of this product. and Recommendations Shell TELLUS® Oils STX have the following approvals: CINCINNATI P-68 (ISO 32) CINCINNATI P-70 (ISO 46) CINCINNATI P-69 (ISO 68) DENISON HF-0 DENISON HF-1 DENISON HF-2 Eaton (Vickers) M-2950 S Eaton (Vickers) I-286 S Shell TELLUS® Oils STX meet the requirements of: Swedish Standard SS 15 54 34 AM ISO 11158 AFNOR NF-E 48-603 Handling and Safety Information For information on the safe handling.Advice on applications not covered in this handbook may be obtained from your Shell representative. please call 1+800-332-6457 for all of your service needs. Compatibility Shell TELLUS® Oils STX are compatible with all components.4 162 0. Typical Physical Characteristics Shell TELLUS® Oil STX ISO Oil Type Kinematic Viscosity @ -20°C @ 40°C @ 100°C @ 15°C cSt cSt cSt kg/L °F °F 32 HV 1000 32 6. or water. pumps. Approvals.com/. All other customers please call 1+800-237-8645 for all of your service needs. If you are a Shell Distributor. Specifications. soil.epc.880 446 -38 Viscosity Index Density Flash Point (PMCC) (Cleveland Open Cup) Pour Point These characteristics are typical of current production.870 428 -44 46 HV 1850 46 8. 301 Hydraulic Oil .5 162 0. com/. although ideal for most hydraulic pumps. storage. soil.Shell TELLUS® Oils T Premium hydraulic oil for wide temperature ranges Premium performance. Certain critical hydraulic systems can only tolerate small variations in viscosity with fluctuating temperature if efficiency and responsiveness are to be maintained. which exhibit multigrade viscosity characteristics may be used to particular advantage in these circumstances. • Outstanding anti-wear performance Proven anti-wear additives are effective in all operating conditions. Protect the Environment Do not discharge into drains. Main Applications Hydraulic and fluid power transmission systems subjected to wide variations in temperature or where low viscosity change with fluctuating temperature is required. please call 1+800-332-6457 for all of your service needs. or use of this product. Advice on applications not covered in this handbook may be obtained from your Shell representative. These features are particularly beneficial in hydraulic applications subjected to extremes of temperature. • Rapid air release and anti-foam properties Provide air release without excessive foaming. refer to its Material Safety Data Sheet at http://www. Performance Features and Benefits • Very low viscosity variation with temperature Special viscosity index technology minimizes the oil’s variation in viscosity with changes in temperature and provides good pumpability at low temperatures. • Oxidation resistant Resists the formation of acidic products and sludge. • High shear stability The ‘VI’ improver type is highly resistant to mechanical stress. including low and severe duty. should not be used in those of older design containing silver-plated components. Compatibility and Miscibility Compatibility The anti-wear additive technology used in Shell TELLUS® Oils T is based upon zinc which. Hydraulic oils.shell. Shell TELLUS® Oils STX should be used for these applications.epc. Seal and Point Compatibility Shell TELLUS® Oils T are compatible with all seal materials and paints normally specified for use with mineral oils. If you are a Shell Distributor. Specifications. All other customers please call 1+800-237-8645 for all of your service needs. even at high working temperatures. • Corrosion protection Provides long term protection against corrosion of both ferrous and non-ferrous metals. Hydraulic Oil 302 . such as Shell TELLUS® Oil T. • Excellent filterability Minimal tendency to cause filter blockage in the presence of contaminants such as water and calcium. high load situations. Approvals. anti-wear hydraulic oils which incorporate a special viscosity index improver additive to enhance their viscosity/temperature characteristics. or water. Handling and Safety Information For information on the safe handling. and Recommendations Shell TELLUS® Oils T meets the performance requirements of ISO 11158 HV Type. variation in these characteristics may occur. 303 Hydraulic Oil .Typical Physical Characteristics Shell TELLUS® Oil T ISO Oil Type Kinematic Viscosity @ 0°C @ 20°C @ 40°C @ 100°C Viscosity Index Density Pour Point @ 15°C kg/L °F °F Flash Point (PMCC) cSt cSt cSt cSt 15 HV 75 30 15 3.9 150 0.872 349 -44 32 HV 46 HV 310 105 46 8.7 150 0.8 150 0.871 320 -44 22 HV 22 4.872 410 -38 68 HV 68 10.872 338 -44 These characteristics are typical of current production.889 349 -22 71 32 6.877 446 -33 100 HV 960 268 100 14.2 150 0.9 150 0. While future production will conform to Shell specifications.4 150 0. Performance Features and Benefits • Excellent fire resistant SHELL TURBO® Fluid DR 46 is inherently fireresistant. Hydraulic Oil 304 . • Good demulsibility To enable rapid separation from water for improved service intervals.and gas turbines SHELL TURBO® Fluid DR 46 can be used as lubrication oil for main bearings in steam.and gas turbines. Advice on applications not covered in this leaflet may be obtained from your Shell Representative. Main Applications • Lubrication of steam.and gas turbines. high fire point and high auto ignition temperature. e. Siemens. • Low foaming Minimal tendency for foaming to provide proper lubrication and heat transfer. potentially caused by mineral oil products.SHELL TURBO® Fluid DR 46 Fire resistant hydraulic and lubricating fluid for turbines SHELL TURBO® Fluid DR 46 is a fire-resistant hydraulic fluid based on Tri-Aryl Phosphates manufactured from carefully selected raw materials. Seals and Hoses The following materials are recommended for use with SHELL TURBO® Fluid DR 46: Butyl rubbers. ABB. offering high flash point. Fluid Conditioning In order to ensure a long fluid life it is essential to keep the fluid clean and dry and to maintain a low level of acidity. • Good oxidation stability To provide long service life under normal operating conditions. Painted Surfaces Attention must be paid to painted surfaces. Compatibility Packing. PTFE.g. Specifications. generators and cooling pumps. GEC. Nylon. Approvals. • Hydraulic fluid It can be used as hydraulic fluid in electrohydraulic governor control systems in seam. SHELL TURBO® Fluid DR 46 appears in the FM Approvals Guide against project identification number 3024866 as an approved fire resistant hydraulic fluid for turbine applications. Advice on applications not covered in this handbook may be obtained from your Shell representative. Westinghouse. • Good air release Rapid air-release minimizes air entrapment in lubrication and governor control systems in order to ensure safe operation of the whole equipment. It eliminates the risk of fire. • Good hydrolytic stability SHELL TURBO® Fluid DR 46 is to a great extend able to withstand rapid decomposition of the Ester base fluid under the influence of moisture and water in the oil system. and Viton rubber (depending on operation temperature range). Epoxy paints are seen as resistant to SHELL TURBO® Fluid DR 46. and Recommendations SHELL TURBO® Fluid DR 46 is approved by relevant original equipment manufacturers. Special advice for the treatment of the product in service can be requested from your supplier. min °C Auto Ignition Temp. Typical Physical Characteristics SHELL TURBO® Fluid DR 46 ISO Viscosity Grade Kinematic Viscosity: @ 40 ºC. refer to its Material Safety Data Sheet at http://www.06 15/12 1 These characteristics are typical of current production. min °C Fire Point COC.4 5 1. All other customers please call 1+800-237-8645 for all of your service needs. or use of this product. storage. mg KOH/g Water separability @ 54 °C Water content Cleanliness Air release @ 50 °C min min m-% kg/m3 ASTM D 445 ASTM D 445 ASTM D 1298 ASTM D 92 ASTM D 92 ASTM D 2155 ASTM D 5949 ASTM D 974 ASTM D 1401 ASTM D 1744 ISO 4406 ASTM D 3427 Test Method 46 46 43.04 40/40/0 0. If you are a Shell Distributor.130 270 368 575 -20 0. cSt @ 100 ºC. soil.com/. °C Neutralization Number. cSt Specific Gravity @ 15°F Flash Point. or water.epc.. °C Pour Point. please call 1+800-332-6457 for all of your service needs. variation in these characteristics may occur.shell. While future production will conform to Shell specifications. 305 Hydraulic Oil . COC. Protect the Environment Do not discharge into drains.Handling and Safety Information For information on the safe handling. etc. formaldehyde (releasers) and other biocides.) or bacterial contamination (from dirty hands. If you are a Shell Distributor. Advice on applications not covered in this handbook may be obtained from your Shell representative.SHELL ADRANA® B 3202 Water miscible metalworking fluid SHELL ADRANA® B 3202 is a high quality metalworking fluid based on an innovative technology. Boron. this innovative technology. Performance Features and Benefits • Free of biocide • Excellent detergency for clean parts and machine tools • Good cooling properties . Contamination with the above materials should be minimized/ eliminated. For information on the safe handling. therefore chemical contamination (hydraulic oils. work pieces. assuring prevention of microbiological degradation without the use biocides or other well known biostatic agents. or use of this product. sundry waste. greases. nitrite. Main Applications SHELL ADRANA® B 3202 is an innovative water miscible metalworking fluid recommended for general machining and grinding operations on cast-iron and low to medium alloyed steels. storage. Preventing the microbiological degradation of the fluid without being detrimental to the technical requirements demanded from today’s coolants by customers and machine tool builders. please call 1+800-332-6457 for all of your service needs. provides the fluid with excellent biostatical properties. Protect the Environment Do not discharge into drains. paints. Although free of biocides and other well-known biostatic agents. developed by Shell. Freezing should be avoided. industrial grade water.free of formaldehyde. secondary amines and biocides. Recommended Concentrations The concentration varies depending on the type of machining operation.provideing sufficient tool life and part geometry • Good corrosion protection .for use with high pump pressure/flow rates in soft to medium water hardness conditions ensuring problem free working operations • Environmental compliance .shell.com/. soil. etc. All other customers please call 1+800-237-8645 for all of your service needs.) can often occur. metal solutions. refer to its Material Safety Data Sheet at http://www.epc. rust inhibitors. SHELL ADRANA® B 3202 is free of chlorine.resulting in lower reject rate and maintenance cost • Very good foaming behavior . Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of it’s useful working life. Metalworking Fluids 306 . The recommended concentration is: • General machining : 6 – 8 % • Grinding : 5 – 7 % Storage Requirements The product should be stored inside (5-40°C) for no more than one year. DEA. chlorine. phenol. Handling and Safety Information Please note that mixed coolants work over long periods of time. the water hardness and the required inter-operational corrosion protection. or water. 42 These characteristics are typical of current production. variation in these characteristics may occur. While future production will conform to Shell specifications.3 2. 160 1.2 6. 307 Metalworking Fluids .0 1.02 9.Typical Physical Characteristics Unit Mineral Oil content Kinematic Viscosity @ 20 ºC Density @ 20 ºC pH of the emulsion at 5% Min Anti-Cor. Protection Limit (0-0) Refractometer Factor Acid Split Factor % % cSt kg/L ASTM D 445 ASTM D 1298 DIN 51369 DIN 51360/2 Method SHELL ADRANA® B 3202 21 Approx. 02 9. general-purpose metalworking fluid for easy to medium duty applications on ferrous metals.SHELL ADRANA® D 208 Water extendible metalworking fluid SHELL ADRANA® D 208 is a high quality. storage. rust inhibitors. or use of this product. therefore chemical contamination (hydraulic oils. sundry waste. or water. and is usable over a broad water hardness range. Freezing should be avoided. metal solutions. Performance Features and Benefits SHELL ADRANA D 208 is an odorless microemulsion with: • High detergency for clean parts and machine tools • High stability extending the fluid life • Good corrosion protection • Extremely good foaming behavior for use in soft water and high pump pressure/flow rates • Good cooling properties that provide sufficient tool life and part geometry • Operator friendly ® recommended concentrations for use in medium water hardness are: • General machining : 4 – 6 % • Severe cutting operations : 5 – 8 % • Grinding : 3 – 5 % Storage Requirements The product should be stored inside (41-104°F) for no more than one year. work pieces. etc. It is designed with excellent detergency and high wetting properties in order to be used on CNC machine tools. If you are a Shell Distributor. Advice on applications not covered in this handbook may be obtained from your Shell representative. paints. and the required corrosion protection. the water hardness.shell. Recommended Concentrations The concentration varies depending on the type of machining operation.55 3.0 1. Protection Limit (0-0) Refractometer Factor Acid Split Factor Unit % kg/L % Method ASTM D 1298 DIN 51369 DIN 51360/2 SHELL ADRANA® D 208 22 1.com/. etc. Handling and Safety Information Please note that mixed coolants work over long periods of time. Main Applications SHELL ADRANA® D 208 is recommended for use in easy to medium duty operations on cast iron and low to medium alloyed ferrous metals. All other customers please call 1+800-237-8645 for all of your service needs.epc.3 4.) or bacterial contamination (from dirty hands. Typical Physical Characteristics Mineral Oil content Density @ 20 ºC pH of the emulsion at 3% Min Anti-Cor.1 These characteristics are typical of current production. For information on the safe handling. SHELL ADRANA® D 208 is suitable for all removal and grinding operations. While future production will conform to Shell specifications. Contamination with the above materials should be minimized/ eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of it’s useful working life. refer to its Material Safety Data Sheet at http://www. variation in these characteristics may occur. greases. Metalworking Fluids 308 .) can often occur. soil. industrial grade water. The typical Protect the Environment Do not discharge into drains. please call 1+800-332-6457 for all of your service needs. Recommended Concentrations The concentration varies depending on the type of machining operation. sundry waste. Contamination with the above materials should be minimized/eliminated. and aluminum alloys. please call 1+800-332-6457 for all of your service needs. If you are a Shell Distributor. SHELL ADRANA® D 408 is also suitable for machining of copper alloys.) or bacterial contamination (from dirty hands. 309 Metalworking Fluids . soil. Main Applications SHELL ADRANA® D 408 is recommended. greases. etc. While future production will conform to Shell specifications. work pieces.0 1. For information on the safe handling.epc.40 1. etc. metal solutions. storage. Freezing should be avoided. Protection Limit (0-0) Refractometer Factor Acid Split Factor Unit % kg/L % Method ASTM D 1298 DIN 51369 DIN 51360/2 SHELL ADRANA® D 408 30 0. steel.98 9. Advice on applications not covered in this handbook may be obtained from your Shell representative. Handling and Safety Information Please note that mixed coolants work over long periods of time. over a broad water hardness range. variation in these characteristics may occur. and a better working environment • Operator friendly Storage Requirements The product should be stored inside (41-104°F) for no more than one year.SHELL ADRANA® D 408 Water extendible metalworking fluid SHELL ADRANA® D 408 is a high quality. clean parts and machine tools. therefore chemical contamination (hydraulic oils. Performance Features and Benefits • • • • Low foam in soft water Good stability ensuring prolonged sump life Good corrosion protection Good detergency offering low drag out. All other customers please call 1+800-237-8645 for all of your service needs. for general machining operations on cast iron.shell. or water.53 These characteristics are typical of current production. The typical recommended concentrations for use in medium water hardness are: • General machining : 5 – 7 % • Heavy duty machining : 8 – 12 % • Grinding : 4 – 5 % Protect the Environment Do not discharge into drains. rust inhibitors. the water hardness. industrial grade water. refer to its Material Safety Data Sheet at http://www. or use of this product.com/.) can often occur. general-purpose metalworking fluid recommended for light to medium duty operations on a broad range of materials. and the required corrosion protection. paints. Typical Physical Characteristics Mineral Oil content Density @ 20 ºC pH of the emulsion at 5% Min Anti-Cor. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of it’s useful working life.1 5. 01 Water extendible metalworking fluid SHELL ADRANA® D 601.01 is also suitable for grinding operations including creep feed grinding.) can often occur. please call 1+800-332-6457 for all of your service needs. Contamination with the above materials should be minimized/ eliminated. sundry waste. metal solutions. therefore chemical contamination (hydraulic oils. Handling and Safety Information Please note that mixed coolants work over long periods of time. work pieces.SHELL ADRANA® D 601. and the required corrosion protection. paints. lower reject rate • Good stability – ensuring long sump life • Good corrosion protection • Good foaming behavior – in water of low and medium hardness • Better working conditions – reduced mist/smoke formation in heavy duty machining • Operator friendly – greatly reduced risk of medical problems (dermatitis. etc. soil. Main Applications SHELL ADRANA® D 601. the water hardness. Recommended Concentrations The concentration varies depending on the type of machining operation. etc. nitrite and secondary amines. …) • Medium duty operations : 5 – 7 % • Heavy duty operations : 8 – 12 % • Grinding : 4 – 6 % Storage Requirements The product should be stored inside (41-104°F) for no more than one year.01 is a micro-emulsion with a high level of EP additives. Excellent results are also achieved in band sawing applications on steel alloys.01 is a high quality metalworking fluid recommended for medium to heavy duty machining of high carbon steel and alloyed special steels with high tensile strength. rust inhibitors. Freezing should be avoided.epc. The recommended concentrations for use in medium water hardness are: Protect the Environment Do not discharge into drains. SHELL ADRANA® D 601. storage. refer to its Material Safety Data Sheet at http://www. increased surface finish. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of it’s useful working life. Metalworking Fluids 310 .com/. or water. Performance Features and Benefits • High lubricity – resulting in prolonged tool life. For information on the safe handling. If you are a Shell Distributor. industrial grade water. It is recommended for medium to heavy duty machining of all types of steel alloys.) or bacterial contamination (from dirty hands. greases. All other customers please call 1+800-237-8645 for all of your service needs. It is free of chlorine.shell. or use of this product. Advice on applications not covered in this handbook may be obtained from your Shell representative. 0 1.25 4. variation in these characteristics may occur.2 These characteristics are typical of current production.02 9. 311 Metalworking Fluids . Protection Limit (0-0) Refractometer Factor Acid Split Factor % % cSt kg/L ASTM D 445 ASTM D 1298 DIN 51369 DIN 51360/2 Method SHELL ADRANA® D 601.35 2. While future production will conform to Shell specifications.Typical Physical Characteristics Unit Mineral Oil content Kinematic Viscosity @ 20 ºC Density @ 20 ºC pH of the emulsion at 3% Min Anti-Cor.01 19 190-250 1. com/. Main Applications • Tar and grease removal • Floor cleaner and deodorizer • Cleaning of plastic.epc. or use of this product.54 These characteristics are typical of current production. Each ml of 0. If you are a Shell Distributor. refer to its Material Safety Data Sheet at http://www. lbs/gal Test Method Visual Yellow/green clear liquid 1. All other customers please call 1+800-237-8645 for all of your service needs.6-12. glass and non-ferrous metals • Immersion cleaning • Machine and equipment cleaning • Janitorial cleaner • Ink remover Advice on applications not covered in this handbook may be obtained from your Shell representative.shell. Protect the Environment Do not discharge into drains. Titrate with 0. variation in these characteristics may occur. painted surfaces. SHELL CALLINA® Fluid 1100 contains a citrus-based solvent that is non-hazardous and very effective in degreasing. 60/60ºF pH (Concentrate) Volatile Organic Content (VOC). Handling and Safety Information For information on the safe handling.5% to 25% by volume for heavier duty applications.2 <150 8. To Determine Concentration Place a 25 ml sample in a flask or a beaker. gram/L Density. or water.SHELL CALLINA® Fluid 1100 General purpose cleaner/degreaser SHELL CALLINA® Fluid 1100 is a mildly alkaline liquid developed for general purpose cleaning. The product may be used at ambient to 180ºF depending on the application.1 Normal Acid used is equal to 1% of SHELL CALLINA® Fluid 1100. Typical Physical Properties SHELL CALLINA® Fluid 1100 Appearance Specific Gravity. While future production will conform to Shell specifications.031 11. SHELL CALLINA® Fluid 1100 can be used at 0. Metalworking Fluids 312 . storage. please call 1+800-332-6457 for all of your service needs. Add 3 to 5 drops of Methyl Orange Indicator. soil.1 Normal Acid. 75-9. soil. Spray cleaning . variation in these characteristics may occur. Typical Physical Properties SHELL CALLINA® Fluid 1200 Appearance of Concentrate Foam Characteristics pH Concentrate 5% Solution Density. Performance Features and Benefits • • • • Suitable for a variety of applications Mildly alkaline Does not contain nitrities or silicates Easily mixed with water NOTE: SHELL CALLINA® Fluid 1200 contains little corrosion inhibiting ability so freshly machined metal surfaces should be coated with a light oil or coolant solution after cleaning to inhibit against corrosion. walls.shell. or water.soak or agitated soak 5% to 10% concentration. as desired. SHELL CALLINA® Fluid 1200 does not contain silicates or nitrites. as desired. If you are a Shell Distributor. equipment and machinery • In-process soak cleaning • Steam cleaning Advice on applications not covered in this handbook may be obtained from your Shell representative. While future production will conform to Shell specifications. cold or hot. In-process cleaning . Main Applications • Floor cleaning • Spray cleaning of floors.epc. storage. 313 Metalworking Fluids . lbs per galllon 8.5-9. or use of this product.7 Test Method Visual Light amber to water white liquid High Foaming These characteristics are typical of current production. Handling and Safety Information For information on the safe handling. Floor cleaning .25 8. 3. Normal Use Conditions 1. cold or hot. refer to its Material Safety Data Sheet at http://www. cold or hot.0 8. Protect the Environment Do not discharge into drains.SHELL CALLINA® Fluid 1200 Heavy duty general purpose cleaner SHELL CALLINA® Fluid 1200 is a mild alkaline liquid concentrate developed to remove a variety of heavy soils from a wide variety of surfaces. as desired.com/. please call 1+800-332-6457 for all of your service needs. 2.mop and bucket 5% to 10% concentration.use at 5% to 10% concentration. All other customers please call 1+800-237-8645 for all of your service needs. • Works well for a variety of applications minimizing the need for a variety of products helping to reduce inventory NOTE: SHELL CALLINA® Fluid 1210 contains little corrosion inhibiting ability so bare metal surfaces should be coated with a light oil or coolant solution after cleaning to prevent corrosion from occurring. cold or hot.5 8. equipment and machinery • Floor scrubbing equipment Advice on applications not covered in this handbook may be obtained from your Shell representative. as desired. Normal Use Conditions 1. crayon to produce a suitable clean surface. storage. 2. as desired.com/. refer to its Material Safety Data Sheet at http://www.7 Test Method Visual Aqua/ Lt. All other customers please call 1+800-237-8645 for all of your service needs.mop and bucket 3 – 10% concentration. grease. Protect the Environment Do not discharge into drains. Handling and Safety Information For information on the safe handling. While future production will conform to Shell specifications. or water. Main Applications • Floor cleaning • Spray cleaning of floors. lbs per galllon 9. If you are a Shell Distributor.use at 3 – 10% concentration. rubber tire marks. Spray Cleaning . variation in these characteristics may occur. walls. or use of this product. Blue Mild Low These characteristics are typical of current production. Typical Physical Properties SHELL CALLINA® Fluid 1210 Appearance of Concentrate Odor Foam Characteristics pH Concentrate Density.shell. Metalworking Fluids 314 .SHELL CALLINA® Fluid 1210 Maintenance and floor cleaner SHELL CALLINA® Fluid 1210 is a general maintenance and floor cleaner that provides excellent performance in a variety of general maintenance applications. cold or hot. soil. Floor Cleaning . please call 1+800-332-6457 for all of your service needs. Performance Features and Benefits • Effectively removes a variety of soils such as machining fluids.epc. Add 0. please call 1+800-332-6457 for all of your service needs. into the beaker while shaking. SHELL CALLINA® Fluid 2100 is typically used at 0. Concentration determination Using the 5 ml syringe.5% to 5.86% by volume Handling and Safety Information For information on the safe handling. EXAMPLE: No. or use of this product.12 N/A These characteristics are typical of current production. The temperature of the cleaner can be ambient to 180°F depending on severity of soil. Protect the Environment Do not discharge into drains. 315 Metalworking Fluids . While future production will conform to Shell specifications.172 = 0. spray or hand wiped on the metal surface. All other customers please call 1+800-237-8645 for all of your service needs.com/. ºF pH Concentrate 5% Solution Foaming Tendency 10. or water. SHELL CALLINA® Fluid 2100 can be used as a final rinse at low concentration or as a cleaner/inhibitor in one-stage operations.SHELL CALLINA® Fluid 2100 Cleaner/Rust Preventative SHELL CALLINA® Fluid 2100 is a mildly alkaline product specifically developed to replace nitrite-containing cleaner/rust preventatives. Add 10 drops of Phenolphthalein Indicator. dropwise. soil. If you are a Shell Distributor.0% by volume. The cleaner can be applied by immersion. refer to its Material Safety Data Sheet at http://www. transfer 5 ml of bath sample into the plastic beaker and add 50 mls of water.5 N Acid.5 N Acid = 5 5 x 0. storage.shell.172 is equal to the concentration of in % by volume. of drops 0.epc. Main Applications • Process cleaner for steel and cast iron materials • Can provide some corrosion protection at low concentrations in one stage operations Advice on applications not covered in this handbook may be obtained from your Shell representative. until a pink to colorless change is observed. variation in these characteristics may occur.0 9. Typical Physical Properties SHELL CALLINA® Fluid 2100 Appearance Odor Specific Gravity.5 None to low D92 Test Method Visual Clear yellow liquid Mild 1. 60/60 ºF Flash Point. The number of drops times 0. SHELL CALLINA® Fluid 2100 is a nitrite-free compound that will provide excellent protection on steel and cast iron substrates. Heat the bath to the operation temperature and start processing the work. place a 25 ml sample of the solution in a 250 ml flask. Advice on applications not covered in this handbook may be obtained from your Shell representative.shell. To determine the concentration of SHELL CALLINA® Fluid 3100. Metalworking Fluids 316 . by volume.5 11. Typical Physical Characteristics SHELL CALLINA® Fluid 3100 Appearance pH of Concentrate pH of working bath Foaming Tendency Visual Dark Amber. Each ml of 0.5 drops of Phenolphthalein Indicator.0-12. Titrate with 0. While future production will conform to Shell specifications.160ºF. please call 1+800-332-6457 for all of your service needs.epc. SHELL CALLINA® Fluid 3100 should not be used in spray washers. Note: Read and understand all precautions on container labels before using this product. All other customers please call 1+800-237-8645 for all of your service needs. soil. Performance Features and Benefits • Safe on majority of metals helping to reduce inventory of cleaners required in shop • Removes heavy lubricants helping to reduce rework and maximize shop efficiency Sulfuric Acid to the endpoint (red to colorless).SHELL CALLINA® Fluid 3100 Soak cleaner SHELL CALLINA® Fluid 3100 is a liquid alkaline compound developed for immersion cleaning operations. of SHELL CALLINA® Fluid 3100.33%. SHELL CALLINA® Fluid 3100 is very effective in removing and emulsifying heavy lubricants on ferrous and non-ferrous substrates. or use of this product.0 Heavy These characteristics are typical of current production. or water. Protect the Environment Do not discharge into drains. Add the required amount of SHELL CALLINA® Fluid 3100 with agitation. If you are a Shell Distributor. Add 3 . variation in these characteristics may occur. heat the water in the bath to 150º . To use.com/. The temperature and contact time with the metal should be determined based on the degree of cleaning necessary. refer to its Material Safety Data Sheet at http://www. storage.1 Normal Handling and Safety Information For information on the safe handling. Main Applications • Immersion cleaning operations on a wide variety of metals SHELL CALLINA® Fluid 3100 should be used at a concentration of 1-5% by volume at a temperature of 160º .200ºF. Clear Liquid 12.1 Normal Sulfuric Acid used is equal to 0. SHELL CALLINA® Fluid 3250 Spray cleaner SHELL CALLINA® Fluid 3250 is a liquid alkaline compound specifically developed for spray cleaning operations. SHELL CALLINA® Fluid 3250 will not emulsify oil-containing compounds. SHELL CALLINA® Fluid 3250 is very effective in removing light to medium drawing and stamping compounds from ferrous and non-ferrous substrates. SHELL CALLINA® Fluid 3250 is used at 0.5 to 10.0% by volume at temperatures of 130 - 180ºF. Contact time is anywhere from 10 seconds to 15 minutes depending on application. This cleaner is suitable for use with Carbon steel equipment. To use, fill the washer 3/4 full with water. Add the required amount of SHELL CALLINA® Fluid 3250. Fill to operating level with water and heat to operating temperature. Start the pump and circulate the solution for 5 minutes to ensure even mixing of the solution. Then start processing the parts. To determine concentration of SHELL CALLINA® Fluid 3250, place a 4 ml sample of the bath in a flask and add 60 mls of water. Add 3 - 5 drops of Phenolphthalein Indicator. Titrate with 0.1 Normal Acid to the color change (pink to clear). Each drop of 0.1 Normal Acid used is equal to 0.11% by volume of SHELL CALLINA® Fluid 3250. Main Applications • Spray cleaning operations • Cleaning operations needed to remove light to medium duty lubricants from ferrous and non-ferrous substrates Advice on applications not covered in this handbook may be obtained from your Shell representative. Handling and Safety Information For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Protect the Environment Do not discharge into drains, soil, or water. Typical Physical Properties SHELL CALLINA® Fluid 3250 Appearance Odor pH Concentrate Working Bath Foaming Tendency Effect on Metals Density, lbs/gal 12.8 12.0 Low Safe to use on most metals 9.12 Test Method Visual Clear, colorless liquid Mild These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. 317 Metalworking Fluids Shell DROMUS® B Premium soluble oil for metal removal applications Shell DROMUS® B provides excellent cooling, lubricity, and rust protection for use in a wide range of grinding and machining operations on ferrous and non-ferrous metals. Performance Features and Benefits • • • • • • • • Excellent cooling and lubricating Extended tool life Low foaming tendency Nitrite, silicone, and heavy metal free Easy emulsification - stable emulsions Good rust protection - machine and parts Easy removal from parts Lower disposal costs Storage Requirements The product should be stored inside (41-104°F) for no more than one year. Freezing should be avoided. Handling and Safety Information Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rust inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized/ eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of it’s useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Main Applications Shell DROMUS® B is general purpose soluble oil containing a high level of emulsifiers for superior performance. It readily emulsifies and forms very stable emulsions even with relatively hard water and high dilution ratios. Shell DROMUS® B is suited for light machining and is especially recommended for grinding operations where very clean emulsions are typically required to permit rapid settling of fines. Advice on applications not covered in this handbook may be obtained from your Shell representative. Recommended Concentrations The concentration varies depending on the type of machining operation, the water hardness, and the required corrosion protection. Shell DROMUS® B is typically emulsified at 20:1 to 40:1 water/oil ratios for drilling, planning, milling, sawing, and turning applications. Protect the Environment Do not discharge into drains, soil, or water. Typical Physical Characteristics Unit Appearance Kinematic Viscosity @ 40°C Water Content Gravity cSt % °API ASTM D 445 ASTM D 95 ASTM 1298 Method Shell DROMUS® B Dark Pale 41.9 1.7 28.8 These characteristics are typical of current production. While future production will conform to Shell's specification, variations in these characteristics may occur. Metalworking Fluids 318 Shell DROMUS® BLC Biocide containing soluble oil for metal removal applications Shell DROMUS® BLC is a general purpose soluble oil concentrate with and added biocide and extreme pressure performance. Performance Features and Benefits • Contains biocide - enhances fluid life • Excellent tool lubrication - due to high oil concentration • Easy emulsification - stable emulsions • Low foaming tendency • Good corrosion inhibition • Nitrite-free • Good rust protection - tool and parts • Easy removal from parts • No phenol-based additives General machining : 3 – 5 % Heavy machining : 3 – 5 % (Reaming, milling, boring, deep drilling) Storage Requirements The product should be stored inside (41-104°F) for no more than one year. Freezing should be avoided. Handling and Safety Information Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rust inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized/ eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of it’s useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Main Applications Shell DROMUS® BLC is suitable for general machining operations of moderate severity and general purpose grinding where an opaque fluid is acceptable. This coolant may be used with low to medium tensile general engineering steel stock, conventional aluminum alloys, copper, free machining brasses, and other copper alloys. Advice on applications not covered in this handbook may be obtained from your Shell representative. Recommended Concentrations The concentration varies depending on the type of machining operation, the water hardness, and the required corrosion protection. The typical recommended concentrations for use in medium water hardness are: Protect the Environment Do not discharge into drains, soil, or water. Typical Physical Characteristics Unit Appearance Density @ 20°C pH of the emulsion at 5% Min Anti-Cor. Protection Limit (0-0) Refractometer Factor % g/mL ASTM D 1298 ASTM D 1287 DIN 51360/2 Method Shell DROMUS® BLC Dark Pale 0.91 9.0 2.0 1.02 These characteristics are typical of current production. While future production will conform to Shell's specification, variations in these characteristics may occur. 319 Metalworking Fluids Shell ENSIS COMPOUND® DW 1016 Solvent based corrosion inhibitor Shell ENSIS COMPOUND® DW 1016 is a solvent based rust inhibitor and is intended for use on component parts or finished assemblies and equipment. Performance Features and Benefits • Long term protection helps to eliminate rework and keep scrap to a minimum • Soft waxy film prevents cracking and peeling of protective film • Low viscosity allows for easy application with dip or spray equipment • Quick drying time (typically less than an hour) avoids delays in putting parts in storage One gallon of Shell ENSIS COMPOUND® DW 1016 will cover approximately 1800-2200 sq. feet with a film thickness of about 1.5 to 2.5 mm. Advice on applications not covered in this handbook may be obtained from your Shell representative. Handling and Safety Information For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Main Applications • Dip, spray or fogging applications where excellent displacement from water or cleaners is required • Applications where up to two years of indoor protection or six to nine months outdoor protection is required • For all applications, this product is used directly from the drum as received. Surface films of this product are readily removed with typical industrial alkaline cleaners or by vapor degreasing. Before use, Shell ENSIS COMPOUND® DW 1016 should be agitated to provide even coatings. Protect the Environment Do not discharge into drains, soil, or water. Typical Physical Characteristics Shell ENSIS COMPOUND® DW 1016 Appearance Film Characteristics Flash Point, ºF Density, lbs/gal D 92 Test Method Visual Dark brown liquid Soft, waxy film 170 6.78 These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. Metalworking Fluids 320 Shell ENSIS® Compound WB 1200 Water emulsifiable corrosion inhibitor Shell ENSIS® Compound WB 1200 is a water emulsifiable rust-preventive oil formulated for use on a wide variety of metals. When applied from a 10 to 40 percent water emulsion, Shell Ensis ENSIS® Compound WB 1200 produces a slightly oily film that will provide up to six months indoor corrosion protection. Shell ENSIS® Compound WB 1200 is added to water at a rate of 10 to 40 percent of the total bath volume with good agitation. The bath may be o heated to 140 F, to facilitate drying. Parts may be allowed to air dry or may be force dried with heat or hot air. Immersion times of 1 to 5 minutes are sufficient for complete oil absorption onto the metal surface. Performance Features and Benefits • Good indoor protection helping to reduce rework • Easily cleaned from surfaces which prevents interference with following operations • Dilutable with water helping to lower cost in comparison to oil or solvent based rust preventatives • Suitable for a wide variety of metals 2. Add 20 mls of 50% Sulfuric Acid. 3. Invert several times venting cylinder as necessary to relieve any pressure buildup. 4. Allow the sample to stand for 10 to 20 minutes undisturbed. 5. Read the volume of dark oil in the upper layer and multiply the milliliters by 2.0 to obtain the percent by volume of Shell ENSIS® Compound WB 1200 in the bath. Main Applications • Designed for use at 10-40% emulsion strength • For use where up to six months indoor protection is desirable Advice on applications not covered in this handbook may be obtained from your Shell representative. Handling and Safety Information For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. To determine concentration of Shell ENSIS® Compound WB 1200 1. Place a 50 ml sample of the emulsion in a stoppered 100 ml graduated cylinder. Protect the Environment Do not discharge into drains, soil, or water. Typical Physical Characteristics Shell ENSIS® Compound WB 1200 Appearance Film Characteristics Flash Point, ºF Density, lbs/gal D 92 Test Method Visual Amber, slightly hazy liquid Slightly Oily N/A 7.78 These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. 321 Metalworking Fluids Shell ENSIS® DW 662 and DW 1262 Medium term rust preventive with dewatering properties Shell ENSIS® DW 662 and DW 1262 are medium-term rust preventive oils, which leave a waxy film with dewatering properties. Performance Features and Benefits • Shell ENSIS DW 662 and DW 1262 leave a waxy corrosion film on surfaces. Shell ENSIS® DW 662 and DW 1262 are easily removed with aqueous alkaline cleaners or solvents. • They are premium quality dewatering type rust preventives with good coverage. Effective in neutralizing finger prints. Resists cracking and peeling. • Use Shell ENSIS® DW 662 and DW 1262 where you require excellent covering capacity and excellent medium-term protection. ® Advice on applications not covered in this handbook may be obtained from your Shell representative. Duration of Protection Indoors: 12 months Covered Outdoors: 3 months Outdoors: Not recommended Storage Requirements The product should be stored inside (41 – 104 °F) for no more than 2 years and be protected from freezing. Main Applications • Shell ENSIS® DW 662 and DW 1262 are a medium term rust protective suitable for metal surfaces likely to corrode in storage or use. • Shell ENSIS® DW 662 and DW 1262 are water-displacing solvent-based rust inhibitors that leave temporary waxy protective film on metal surfaces. • The products protect metal parts from the damaging effects of moisture, air, detergents and other contaminants. • Shell ENSIS® DW 662 and DW 1262 can be applied by dipping or spraying. Handling and Safety Information For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Protect the Environment Do not discharge into drains, soil, or water. Typical Physical Characteristics Shell ENSIS® Appearance Density @ 15 ºC, kg/L Kinematic Viscosity @ 20 ºC (cSt) Flash point ºC Film thickness, µm ASTM D 4052 ASTM D 445 ASTM D 93 Test Method DW 662 Clear Brown 0.798 2.3 67 0.9 DW 1262 Clear Brown 0.814 2.9 65 2.8 These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. Metalworking Fluids 322 Shell ENSIS® DWO 600 and 1262 Rust preventives with dewatering properties Shell ENSIS® DWO 600 is VOC free short-term rust preventive oil, which leaves an oily film with dewatering properties. Shell ENSIS® DWO 1262 is medium-term rust preventive oil, which leaves an oily film with dewatering properties. Performance Features and Benefits After the evaporation of the solvent, Shell ENSIS® DWO 600 and 1262 leave an oily protective film on surfaces. Shell ENSIS® DWO 600 and 1262 are easily removed with aqueous alkaline cleaners or solvents. Due to the thin oily film, the products must not be removed before assembly or top up with the final liquid. These are premium quality dewatering type rust preventives with good coverage. They are effective in neutralizing fingerprints and resist cracking and peeling. Use Shell ENSIS® DWO 600 and 1262 where you require excellent covering capacity and short to medium term protection. Duration of Protection Shell ENSIS® DWO 600 Indoors: 6 months Covered Outdoors 3 months Outdoors Not recommended Shell ENSIS® DWO 1262 Indoors: 12 months Covered Outdoors 3 months Outdoors Not recommended Storage Requirements The products should be stored inside (5 – 40 °C) for no more than 2 years and be protected from freezing. Main Applications Shell ENSIS® DWO 600 is a short-term rust protective while Shell ENSIS® DWO 1262 is a medium-term rust protective. Both are suitable for metal surfaces that are likely to corrode in storage or use. The products are water-displacing rust inhibitors that leave a temporary oily protective film on metal surfaces. They protect metal parts from the damaging effects of moisture, air, detergents and other contaminants. Shell ENSIS® DWO 600 and 1262 can be applied by dipping or spraying. Advice on applications not covered in this handbook may be obtained from your Shell representative. Handling and Safety Information Shell ENSIS® DWO 600 and Shell ENSIS® DWO 1262 are unlikely to present any significant health or safety hazard when properly used in the recommended application and good standards of industrial and personal hygiene are maintained. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Protect the Environment Do not discharge into drains, soil, or water. 323 Metalworking Fluids Typical Physical Characteristics Shell ENSIS® DWO Classification ISO 6743-8 Appearance Density @ 15 ºC (kg/m3) (DIN EN ISO 12185) Kinematic Viscosity @ 40 ºC (cSt) (ASTM D 7042) Flash point (ºC) (ASTM D 93) Film thickness (µm) 600 ISO L-REE Clear orange 819 4.8 >100 4.8 1262 ISO L-REE Clear orange 826 5.9 65 5.7 These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. Metalworking Fluids 324 Shell ENSIS® PL 1608 Prelube for cold rolled sheet steel and coated strip Shell ENSIS® PL 1608 is a rust preventive prelube oil designed for application to automotive grade cold rolled steel sheet and coated strip which meets the German VDA 230-201 specification and exhibits excellent drawing properties combined with easy removal. Performance Features and Benefits • Excellent corrosion prevention, condensation, indoor and covered outdoor conditions • Outstanding deep drawing properties reducing the need for additional lubrication • Applicable on various metals suitable for use on ferrous or coated steel • Easily removed by alkaline cleaners compatible with normal post treatment operations • Thixotropic nature resulting in reduced run-off and providing optimum film stability • Suitable for electrostatic applications approved by spray equipment suppliers • Free from heavy metals such as barium Specification, Approvals, and Recommendations Shell ENSIS® PL 1608 is formulated to meet the German Automobile Manufacturers specification VDA 230-201. Compatibility Shell ENSIS® PL 1608 is compatible with multimetal components/pipework systems. It is compatible with all seal materials and down stream operations. Storage Requirements Store in dry conditions away from other combustible materials, heat and direct sunlight. Main Applications Rust protection of cold rolled sheets • Shell ENSIS® PL 1608 can be used as a rust preventive oil on rolled sheet steel and coated strip, during the finishing process in order to provide corrosion protection during storage and transit. • Shell ENSIS® PL 1608 can be applied neat by roll transfer, drip feed or electrostatic application methods. Typical coating weights are between 1.5 to 2.5 g/m2. Advice on applications not covered in this handbook may be obtained from your Shell representative. Handling and Safety Information For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Protect the Environment Do not discharge into drains, soil, or water. Typical Physical Characteristics Shell ENSIS® PL 1608 Appearance @ 25ºC Specific Gravity @ 15ºC Kinematic Viscosity @ 40ºC Flash Point (SFCC) Fire Point (COC) Unit – kg/L cSt ºC ºC Test Method ASTM D 4052 ASTM D 445 ASTM D 92 ASTM D 92 Brown 0.912 65-75 200 205 These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. 325 Metalworking Fluids Shell FENELLA® CSS 200 Neat cold rolling oils Shell FENELLA® CSS 200 is a neat lubricating oil for cold rolling mills. Main Applications Shell FENELLA® CSS 200 is designed for cold rolling mills producing ferrous and non-ferrous material such as high carbon alloy, copper and stainless steel. Shell FENELLA® CSS 200 is a fully formulated lubricant blended from highly refined base oil and selected additives providing excellent properties such as: • High stability to oxidation • Anti-wear properties • High film strength formation • Anti-rust properties • High resistance to the foam formation • Excellent filterability, suitable for cartridge and media type filtration. Shell FENELLA® CSS 200 is applied by circulation, lubricating the roll gap. The series is also suitable for lubrication of bearings in cluster type mills. Advice on applications not covered in this handbook may be obtained from your Shell representative. Storage Requirements Store in clean and dry conditions away from combustible materials, heat and direct sunlight. Protect from frost. Handling and Safety Information For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Protect the Environment Do not discharge into drains, soil, or water. Typical Physical Characteristics Method Appearance @ 20 ºC Specific gravity @ 20 ºC Viscosity @ 40 ºC Saponification Value Acid Value Flash Point Phosphorous content XRF Cu Corrosion @ 100 ºC ASTM D 130 ASTM D 4052 ASTM D 445 ASTM D 94 ASTM D 662 ASTM D 92 Shell FENELLA® CSS 200 Clear 0.859 kg/L 7.7 cSt <2.0 mgKOH/g <0.6 mgKOH/g 161°C 0.08 m% 1a These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. Metalworking Fluids 326 Typical Physical Characteristics Unit Concentrate Appearance Emulsion Appearance Kinematic Viscosity @ 40 ºC Density @ 20 ºC pH value at 10% cSt kg/L Method Visual Visual ASTM D 445 ASTM D 1298 DIN 51369 Shell FENELLA® Fluid D 4450 Transparent Milky 114 0. It contains high film strength boundary lubricants that respond to tooling demands in high-speed operations. Performance Features and Benefits Shell FENELLA® Fluid D 4450 contains special EP-. lubricity additives and corrosion inhibitors for heavy-duty operations.) or bacterial contamination (from dirty hands.shell. Dilution of 5%-100%. or use of this product. All other customers please call 1+800-237-8645 for all of your service needs. refer to its Material Safety Data Sheet at http://www. depending upon operation. Storage Requirements The product should be stored inside (41º-104ºF) for no more than 1 year and be protected from freezing. work pieces. the water hardness. For information on the safe handling. Main Applications Shell FENELLA® Fluid D 4450 is a soluble oil that can be used for perforating.) can often occur.com/. therefore chemical contamination (hydraulic oils. While future production will conform to Shell specifications. blanking and forming. Protect the Environment Do not discharge into drains. industrial grade water. 327 Metalworking Fluids .Shell FENELLA® Fluid D 4450 Water miscible metalworking fluid Shell FENELLA® Fluid D 4450 is a soluble oil used for perforating. Contamination with the above materials should be minimized or ideally eliminated. variation in these characteristics may occur. etc. and the required inter-operational corrosion protection. etc. soil.0 These characteristics are typical of current production.epc. Recommended Concentrations The concentration varies depending on the type of machining operation. stainlesss and aluminum alloys. Shell FENELLA® Fluid D 4450 is suitable for use on metals including carbon steels. blanking and forming operations. metal solutions. Advice on applications not covered in this handbook may be obtained from your Shell representative. sundry waste. Handling and Safety Information Please not that mixed coolants work over long periods of time. please call 1+800-332-6457 for all of your service needs. greases. rush inhibitors. or water. Regular monitoring of the in-use product is recommended to maintain optimum product condition and determine the end of its useful working life. If you are a Shell Distributor. storage. roll or dip. can be applied by spray. paints.950 9. It is inhibited to protect parts and press components from corrosion. therefore chemical contamination (hydraulic oils. roll or dip. Main Applications Shell FENELLA® Fluid D 4470 is highly chlorinated. For information on the safe handling. etc. Metalworking Fluids 328 . storage. Handling and Safety Information Please note that mixed coolants work over long periods of time.) can often occur. rush inhibitors. Protect the Environment Do not discharge into drains. can be applied by spray.065 9. or use of this product. emulsifiable drawing oil for very severe drawing.epc. It contains ingredients. emulsifiable drawing oil for very severe drawing operations on heavy gauge carbon and stainlesss steels. While future production will conform to Shell specifications. Contamination with the above materials should be minimized or ideally eliminated. variation in these characteristics may occur. heavy-duty. or water. refer to its Material Safety Data Sheet at http://www.) or bacterial contamination (from dirty hands. the water hardness and the required inter-operational corrosion protection. depending upon difficulty of the operation. Performance Features and Benefits Shell FENELLA® Fluid D 4470 can be used neat or diluted allowing it to be used in very severe operations or less severe operations. soil.shell. Dilutions of 5% -100%. It contains film strength agents to impart heavy duty forming characteristics. etc. non-gumming organic lubricating film to carry through multiple die operations. heavy-duty. sundry waste. Typical Physical Characteristics Unit Concentrate Appearance Emulsion Appearance Kinematic Viscosity @ 40 ºC Density @ 20 ºC pH value at 10% cSt kg/L Method Visual Visual ASTM D 445 ASTM D 1298 DIN 51369 Shell FENELLA® Fluid D 4470 Slightly Hazy Milky 335 1. greases.com/.Shell FENELLA® Fluid D 4470 Water miscible metalworking fluid Shell FENELLA® Fluid D 4470 is highly chlorinated. Due to the high level of extreme pressure additives and the resistance to wiping. Shell FENELLA® Fluid D 4470 can be used straight or diluted in water up to 10% concentration.0 These characteristics are typical of current production. metal solutions. All other customers please call 1+800-237-8645 for all of your service needs. please call 1+800-332-6457 for all of your service needs. work pieces. Regular monitoring of the in-use product is recommended to maintain optimum product condition and determine the end of its useful working life. Shell FENELLA® Fluid D 4470 is ideal for severe drawing operations and progressive dyes. Recommended Concentrations The concentration varies depending on the type of machining operation. depending upon operation. swab or roller coat. industrial grade water. paints. Advice on applications not covered in this handbook may be obtained from your Shell representative. If you are a Shell Distributor. Storage Requirements The product should be stored inside (41-104ºF) for no more than 1 year and be protected from freezing. which help the product to be readily removed from parts with mild alkaline cleaners. It can be applied by spray. Shell FENELLA® Fluid D 4470 provides a strong. drip. etc. • Due to the products extremely high extreme pressure (EP) and lubricity properties Shell FENELLA® Fluid D 601 is recommended for use on steel. The recommended concentration for use in medium water hardness is: • Easy to medium duty operation: 6-12% • Heavy operations: 12-30% • For some application as pure concentrate 329 Metalworking Fluids . the water hardness and the required inter-operational corrosion protection. refer to its Material Safety Data Sheet at http://www. Advice on applications not covered in this handbook may be obtained from your Shell representative. punching.for clean machine tools and parts and creating a more pleasant working environment • Excellent corrosion protection .. formaldehyde.free of chlorine. please call 1+800-332-6457 for all of your service needs. Main Applications • Shell FENELLA® Fluid D 601 is a chlorine – and formaldehyde water miscible fluid for medium to severe deformation processes (deep drawing. therefore chemical contamination (hydraulic oils. metal solutions. etc. Performance Features and Benefits • Very high EP and Lubricity .) can often occur. greases. Protect the Environment Do not discharge into drains. industrial grade water.resulting in prolonged tool life and increased surface finish • Good detergency .. rust inhibitors.) on ferrous metals. sundry waste. nitrite and secondary amines Storage Requirements The product should be stored inside (5-40°C) for no more than 1 year and be protected from freezing. Handling and Safety Information Please note that mixed coolants work over long periods of time. high performance water miscible fluid for deep drawing operations on ferrous metals. or water. Contamination with the above materials should be minimized or ideally eliminated. work pieces.Shell FENELLA® Fluid D 601 Water miscible metalworking fluid Shell FENELLA® Fluid D 601 is a chlorine free. high-alloyed steels and stainlesss steels. etc. pressing.results in lower reject rate and reduced maintenance cost related to corrosion problems • Environmental compliance . All other customers please call 1+800-237-8645 for all of your service needs.epc. For information on the safe handling. soil. paints. Regular monitoring of the in-use product is recommended to maintain optimum product condition and determine the end of its useful working life.) or bacterial contamination (from dirty hands. or use of this product. Recommended Concentrations The concentration varies depending on the type of deformation process and material. phenol. If you are a Shell Distributor.shell.com/. Shell FENELLA® Fluid D 601 can be used diluted as well as neat concentrate. storage. 8 0.2 3-3 1 2.Typical Physical Characteristics Unit Mineral Oil Content Kinematic Viscosity @ 40 ºC Density @ 20 ºC pH of the emulsion @ 5% (TH40) Corrosion DIN 5% (TH40) Refractometer Factor Acid Split Factor % % cSt kg/L ASTM D 445 ASTM D 4052 DIN 51369 DIN 51360/2 Method Shell FENELLA® Fluid D 601 40. While future production will conform to Shell specifications.5 36.17 These characteristics are typical of current production.918 9. Metalworking Fluids 330 . variation in these characteristics may occur. variation in these characteristics may occur. All other customers please call 1+800-237-8645 for all of your service needs. soil. 1-3% Advice on applications not covered in this handbook may be obtained from your Shell representative. Storage Requirements Store undercover out of direct sunlight temperature range 41-86 ºF Handling and Safety Information For information on the safe handling. width. Main Applications Shell FENELLA® Fluid SP 802 consists of a synergistic blend of water soluble surfactants and mild cleaning action to rolls and strip.5 Completely soluble These characteristics are typical of current production.shell. or use of this product.061 9. Recommended concentration. please call 1+800-332-6457 for all of your service needs.com/. The benefits of Shell FENELLA® Fluid SP 802 are summarized below: • Keeps work rolls clean and open • Stain free operation • Prevents oil and grease spotting • Retains roll surface roughness • Low foaming • Controls reduction without slippage • Good corrosion resistance Shell FENELLA® Fluid SP 802 is pre-mixed with water and applied onto the strip/work rolls of the temper mill using controlled spray applicators. While future production will conform to Shell specifications. The application rate should be adjusted to mill conditions such as speed. 331 Metalworking Fluids . refer to its Material Safety Data Sheet at http://www. Protect the Environment Do not discharge into drains. storage. etc. Typical Physical Characteristics Shell FENELLA® Fluid SP 802 Appearance Specific gravity @ 15 ºC pH (5.epc. If you are a Shell Distributor.Shell FENELLA® Fluid SP 802 Wet temper fluid Shell FENELLA® Fluid SP 802 is a wet temper fluid for in-line temper mills on galvanizing lines.0% in De-ionized Water) Solubility in water Clear yellow liquid 1. or water. or water. soil.5 – 1. Brown 0. All other customers please call 1+800-237-8645 for all of your service needs. variation in these characteristics may occur. which produce mill clean strip. refer to its Material Safety Data Sheet at http://www.0% emulsion concentration in water.shell. Shell FENELLA® SRC 865 S and 866 S are normally used as a 2. Typical Physical Characteristics Shell FENELLA® Appearance Specific gravity @ 15°C Viscosity (Kinematic) @ 40°C Saponification Value Acid Value cSt mgKOH/g mgKOH/g SRC 865 S Clear.com/. Protect the Environment Do not discharge into drains.Shell FENELLA® SRC 865 S and 866 S Cold Rolling . Storage Requirements Recommended temperature for bulk storage is 86104 °F (minimum 77 °F – maximum 140 °F).Steel Shell FENELLA® SRC 865 S and 866 S are controlled particle size cold rolling oils for use in the production of mill clean sheet in tandem mills.0% concentration in the last stand system. Shell FENELLA® SRC 865 S and 866 S provide: • Improved reduction capability • Excellent burn-off properties • Consistent lubrication in use • Increased roll life • Extended bath life and resistance to contamination giving cost effective performance • Improved speed capability • Improved productivity • Reduced oil consumption • Improved tramp oil rejection Advice on applications not covered in this handbook may be obtained from your Shell representative.910 40 112-128 5 max These characteristics are typical of current production.3. please call 1+800-332-6457 for all of your service needs. They also have excellent burn-off properties in batch and continuous annealing. While future production will conform to Shell specifications.910 36 152 – 168 5 max SRC 866 S Clear. or use of this product. Main Applications Shell FENELLA® SRC 865 S and 866 S are high performance rolling lubricants. storage. Brown 0. If you are a Shell Distributor.epc. (0.0 . Metalworking Fluids 332 . Handling and Safety Information For information on the safe handling. If you are a Shell Distributor. Protect the Environment Do not discharge into drains. 333 Metalworking Fluids .epc. refer to its Material Safety Data Sheet at http://www. Storage Requirements Recommended storage temperatures are between 50 . Excessive conditions should be avoided outside –14-140°F.com/. developed specifically for steel. variation in these characteristics may occur. please call 1+800-332-6457 for all of your service needs. or use of this product. Section and Bar steel. Shell FENELLA® Fluid SRH 80 is free from halogens.902 45 151 5 184 These characteristics are typical of current production. Handling and Safety Information For information on the safe handling. Main Applications Shell FENELLA® Fluid SRH 80 is an additive ester based hot rolling lubricant for the reduction of hot Strip. soil. or water.shell. compatible with industrial water systems and suitable for strip and edge lubrication.104°F. It reduces: • Roll wear • Power Consumption • Mill Loads • Rolling in Scale • Surface Defects Advice on applications not covered in this handbook may be obtained from your Shell representative. While future production will conform to Shell specifications. or as dispersion in water utilizing specific application systems. Brown 0. The oil can be applied as both neat oil. storage.Shell FENELLA® Fluid SRH 80 Steel hot rolling oil Shell FENELLA® Fluid SRH 80 is high quality hot rolling oil. All other customers please call 1+800-237-8645 for all of your service needs. Typical Physical Characteristics Shell FENELLA® Fluid SRH 80 Appearance Specific gravity @ 20°C (D 1298) Viscosity @ 40°C (cSt) (D 445) Saponification Value (mgKOH/g) Neutralization Value (mgKOH/g) Flash Point (°C) (D 93) Clear. please call 1+800-332-6457 for all of your service needs.0 >95 <0. storage. Typical Physical Characteristics Shell FENELLA® Oil Appearance @ 25°C Specific gravity @ 20°C Viscosity @ 40°C (cSt) Viscosity Index Neutralization Number Flash Point °F (ASTM D 1298) (ASTM D 445) (ASTM D 567) (ASTM D 974) (ASTM D 92) Method BCR 15 Clear 0. Metalworking Fluids 334 .Shell FENELLA® Oil BCR Cold Rolling . Protect the Environment Do not discharge into drains. Main Applications Shell FENELLA® Oil BCR 15 and 46 are Group 2 mineral oil based cold rolling oils containing a blend of specialized metal-free additives to provide the best possible performance for brass rolling applications. refer to its Material Safety Data Sheet at http://www. Shell FENELLA® Oil BCR 15 and 46 provide: • Superior oxidation resistance • Good anti-wear and load carrying performance • Excellent water-shedding properties • High air release / low foaming properties • Good filterability Advice on applications not covered in this handbook may be obtained from your Shell representative.shell. variation in these characteristics may occur. Handling and Safety Information For information on the safe handling. Shell FENELLA® Oil BCR 15 and 46 are intended for neat oil application systems to provide the cooling and lubrication requirements demanded during the reduction process.87 15.epc. soil.Brass Shell FENELLA® Oil BCR 15 and 46 are Brass Cold Rolling Oils utilizing a specialized metal-free additive technology and high quality group 2 base oils. or use of this product. If you are a Shell Distributor. While future production will conform to Shell specifications.2 99 <0.3 >360 BCR 46 Clear 0.874 46. Drum / IBC stock should be stored indoors (if possible) and protected from frost and water ingress.com/. or water. All other customers please call 1+800-237-8645 for all of your service needs. Storage Requirements Recommended temperature for bulk storage is 5086 °F (minimum 32°F. maximum 140 °F).2 >360 These characteristics are typical of current production. storage. rolling. drawing. refer to its Material Safety Data Sheet at http://www. Protect the Environment Do not discharge into drains.shell. 335 Metalworking Fluids . and adhesive properties to provide satisfactory lubrication in many metal deformation processes. ferrous and other non-ferrous metals. Shell FENELLA® Oils CH 401 and CH 402 possess excellent anti-wear. or water.Shell FENELLA® Oils CH Chlorine free compounded mineral oils for heading. stamping. which prevent metal-to-metal contact to protect the die and the part being formed • Excellent lubricity and adhesive properties reduce frictional heat and provide smooth surface finish of parts • Promotes die life (minimizes wear and metal pick-up) • Good rust/corrosion protection properties • No chlorine. phosphorus.com/. copper. or heavy metals • Effective with ferrous and non-ferrous metals • Low smoke/mist tendencies • Shell FENELLA® Oils CH 401 and CH 402 may be used in place of highly chlorinated forming fluids without sacrificing performance. which makes them suitable for use with copper and brass alloys. please call 1+800-332-6457 for all of your service needs. stamping and drawing applications Shell FENELLA® Oils CH are chlorine free.epc. These products do not contain active sulfur. Main Applications • Shell FENELLA® Oil CH 402 exhibits a higher viscosity and greater adhesive properties. lubricity. zinc. If you are a Shell Distributor. The absence of chlorine allows the products to be used in forming operations on metals and alloys of aluminum and titanium. or use of this product. Shell FENELLA® Oils CH 401 and CH 402 may be easily removed by conventional solvents and aqueous cleaning techniques. soil. load carrying. Handling and Safety Information For information on the safe handling. compounded mineral oils designed for use in a wide range of metal forming applications including heading. Advice on applications not covered in this handbook may be obtained from your Shell representative. Performance Features and Benefits • Unique anti-wear/extreme pressure-additive system provides extremely effective boundary lubricant films. and extruding of aluminum. All other customers please call 1+800-237-8645 for all of your service needs. which make the product extremely suitable for multi-step metal deformation processes where maintaining the fluid on the part is necessary. 68 100 620+ Present Present None 100 620+ Present Present None These characteristics are typical of current production. SUS @ 212 °F. SUS Viscosity Index Flash Point. kgf Calcium Sulfur Chlorine D 1298 D 445 D 445 D 88 D 88 D 2270 D 92 D 97 D 665A D 665B D 130A Test Method CH 401 Pale 22. variation in these characteristics may occur. While future production will conform to Shell specifications. °API Viscosity: @ 40 °C.1 154 17.7 403 62. cSt @ 100 °F. Metalworking Fluids 336 .45 799 89. cSt @ 100 °C. °F Pour Point.3 10.0 78.Typical Physical Characteristics Shell FENELLA® Oils CH Appearance Gravity.7 123 430 10 Pass Pass 1a CH 402 Dark Pale 21. °F Rust Test Distilled Water Synthetic Sea Water Copper Strip Corrosion Stick Slip Test Static/Kinetic Ratio Four Ball EP Load Wear Index. kgf Weld Point.69 0.9 124 415 15 Pass Pass 1a D 2877 D 2783 0. Degreasing can be done easily with solvents or alkaline solution. refer to its Material Safety Data Sheet at http://www. Storage Requirements The product should be stored inside (41-104 °F) no more than 2 years and be protected from freezing. Advice on applications not covered in this handbook may be obtained from your Shell representative. forming. which help provide good adhesive character to the oil. please call 1+800-332-6457 for all of your service needs.Shell FENELLA® Oil D 1602 Neat Drawing Oil Shell FENELLA® Oil D 1602 is a special heavy duty oil for drawing.shell.com/. Protect the Environment Do not discharge into drains. soil. blanking and profiling low and high alloyed steels or stainless steel. Typical Physical Characteristics Unit Appearance Density @ 15 ºC Kinematic viscosity @ 40 ºC Flashpoint (COC) kg/L cSt ºC ASTM D 4052 ASTM 445 ASTM 92 Method Shell FENELLA® Oil D 1602 Brown Liquid 936 345 > 207 These characteristics are typical of current production. forming. or use of this product. or water. Shell FENELLA® Oil D 1602 is a chlorine free product. 337 Metalworking Fluids .epc. anti-wear and polar additives. All other customers please call 1+800-237-8645 for all of your service needs. The product also consists of a high content of lubricity and polar additive. variation in these characteristics may occur. Main Applications Shell FENELLA® Oil D 1602 is special heavy-duty oil suitable for various operations such as drawing. storage. blanking and profiling low and high alloyed steels or stainless steel. If you are a Shell Distributor. While future production will conform to Shell specifications. Handling and Safety Information For information on the safe handling. It contains EP. soil. Advice on applications not covered in this handbook may be obtained from your Shell representative. Cloudy Shell FENELLA® Oil D 805 C These characteristics are typical of current production.epc. Storage Requirements Product may not be stored outside and has to be protected from water. Weld Load Appearance Kgf Visual cSt cSt kg/L ºC ASTM 4052 ASTM D 92 ASTM D 130 ASTM 2783 Method ASTM D 445 89 10. If you are a Shell Distributor. or water. The product has very high EP properties along with high lubricity and polar additives for excellent wetting of metal surfaces. While future production will conform to Shell specifications. Due to this package the product provides an excellent tool life. Metalworking Fluids 338 . Typical Physical Characteristics Unit Kinematic Viscosity @ 40 ºC @ 100 ºC Density at 15 ºC Flashpoint COC Cu Corrosion Test Four-Ball. All other customers please call 1+800-237-8645 for all of your service needs. Main Applications Shell FENELLA® Oil D 805 C is a special heavy duty oil for fine blanking and drawing operations. refer to its Material Safety Data Sheet at http://www.041 186 4c >800 Orange / Yellow. Performance Features and Benefits Shell FENELLA® Oil D 805 C is containing EP. please call 1+800-332-6457 for all of your service needs. anti-wear.Shell FENELLA® Oil D 805 C Metalworking neat drawing oil Shell FENELLA® Oil D 805 C is a neat drawing oil with low aromatic content and no heavy metals.8 1. lubricity and polaire additives. Handling and Safety Information For information on the safe handling. Degreasing can be done easily with solvents or alkaline solution. or use of this product. Good corrosion protection is obtained. variation in these characteristics may occur.com/.shell. Protect the Environment Do not discharge into drains. storage. Main Applications Shell FENELLA® Oil P 401 N is a special synthetic lubricant which was developed for Bundy. The product provides good lubricity and does not leave any carbon residue in and on the tubes after annealing.Shell FENELLA® Oil P 401 N Neat Profiling Oil Shell FENELLA® Oil P 401 N is a special synthetic product for Cu-coated steel tubes production.epc. to be operational in the production of Cu-coated steel tubes. or water.967 These characteristics are typical of current production.com/. While future production will conform to Shell specifications. Shell FENELLA® Oil P 401 N gives an excellent surface quality of tubes and helps to increase the lifetime of tools. Storage Requirements The product should be stored inside (41-104ºF) no more than 2 years and be protected from freezing. variation in these characteristics may occur. Advice on applications not covered in this handbook may be obtained from your Shell representative. All other customers please call 1+800-237-8645 for all of your service needs. It is free from aromatic hydrocarbons. or use of this product. refer to its Material Safety Data Sheet at http://www. If you are a Shell Distributor. please call 1+800-332-6457 for all of your service needs. Typical Physical Characteristics Method Density @ 20 ºC in kg/L Kinematic Viscosity cSt @ 40 ºC @ 100 ºC Flashpoint in ºC (COC) Ash residue % Cu Corrosion Color ASTM D 4052 ASTM D 7042 59 11 ASTM D 92 DIN 51575 ASTM D 130 240 Max 0. Handling and Safety Information For information on the safe handling.01 3b Colorless Shell FENELLA® Oil P 401 N 0. Protect the Environment Do not discharge into drains. Performance Features and Benefits Shell FENELLA® Oil P 401 N is chlorine free product and does not contain heavy metals. storage. soil. 339 Metalworking Fluids .shell. Main Applications Shell FENELLA® VD 201 N and 601 N are an evaporative product for stamping and drawing of thin non ferrous and ferrous materials. Shell FENELLA® VD 201 N and 601 N do not stain yellow metals.Shell FENELLA® VD 201 N and 601 N Metalworking neat volatile drawing oils Shell FENELLA® VD 201 N and 601 N are chlorine free. Typical Physical Characteristics Shell FENELLA® VD Density @ 20 ºC Kinematic Viscosity @ 20 ºC Flash Point COC Cu Corrosion Color Unit kg/L cSt ºC Method ASTM D 1298 ASTM D 445 ASTM 093 201 N 0. storage. Performance Features and Benefits Shell FENELLA® VD 201 N and 601 N are low viscosity stamping and drawing oils characterized by the absence of residual films after evaporation.shell.com/.2 65 1a Colorless 601 N 0.3 65 1a Light Yellow These characteristics are typical of current production. refer to its Material Safety Data Sheet at http://www. or water. Protect the Environment Do not discharge into drains. variation in these characteristics may occur. or use of this product. Advice on applications not covered in this handbook may be obtained from your Shell representative. Storage Requirements Recommended temperature: 41-105 ºF Storage time: 3 years Handling and Safety Information For information on the safe handling.784 3.epc. If you are a Shell Distributor. These product are based on polar and anticorrosion additives.760 2. Metalworking Fluids 340 . aromatic free and heavy metal free volatile drawing oils. please call 1+800-332-6457 for all of your service needs. soil. Degreasing of parts before assembly or welding is not necessary. All other customers please call 1+800-237-8645 for all of your service needs. These products does not leave a residual film or react with paint. While future production will conform to Shell specifications. extreme pressure and anti wear additives provide the oils with high load carrying properties. refer to its Material Safety Data Sheet at http://www. Main Applications Shell GARIA® 405 M-22 and M-32 are neat cutting oils for general machining and particularly for working on middle to high resistance alloyed and low carbon steels and aluminum or magnesium alloys. 341 Metalworking Fluids . If you are a Shell Distributor. The oils provide good tool life and good surface finish of the machined work pieces. Combinations of polar. While future production will conform to Shell specifications. High efficient anti mist additives reduce the mist load in the air. Protect the Environment Do not discharge into drains.shell. Typical Physical Characteristics Shell GARIA® 405 Appearance Kinematic viscosity @ 40 ºC Density @ 20 ºC Flash Point COC Cu-Corrosion Test cSt kg/m ºC Alfa 3 M-22 Yellow (ASTM D 7042) (DIN EN ISO 12185) (DIN EN ISO 2592) (ASTM D 130) 22 865 190 4a M-32 Yellow 32 875 200 4a These characteristics are typical of current production.Shell GARIA® 405 M-22 and M-32 Neat cutting oil Shell GARIA® 405 M-22 and M-32 are neat cutting oils for general machining on automatic lathes.com/. gear hobbing and on thread. storage. please call 1+800-332-6457 for all of your service needs. Shell GARIA® 405 M-22 and M-32 are free of chlorine and heavy metals. soil. Due to the active sulfur in the Shell GARIA® 405 M-22 and M-32 there is a risk of staining of yellow metals. or water.or tooth-flank grinding machines. Advice on applications not covered in this handbook may be obtained from your Shell representative. Handling and Safety Information For information on the safe handling. or use of this product. Performance Features and Benefits Shell GARIA® 405 M-22 and M-32 are based on hydro treated mineral oils with a low aromatic content.epc. variation in these characteristics may occur. All other customers please call 1+800-237-8645 for all of your service needs. allows for higher metal removal rate. or use of this product. extreme pressure cutting oil manufactured from blends of solvent refined mineral oils and selected additives. This product makes it possible to consolidate to one cutting oil . Advice on applications not covered in this handbook may be obtained from your Shell representative.com/. Metalworking Fluids 342 .covers many applications. Main Applications Shell GARIA® 4402 CM-32 is a heavy duty neat cutting oil for use in general machining of ferrous metals. encouraging lower machining costs • Good tool life .89 410 These characteristics are typical of current production. While future production will conform to Shell's specification. When storage of product in the outdoors cannot be avoided.5 0.epc. Typical Physical Characteristics Unit Kinematic viscosity @ 40 ºC Density @ 15 ºC Flash Point PMCC cSt kg/L ºF Method ASTM D 445 ASTM D 4052 ASTM D 93 Shell GARIA® 4402 CM-32 33.shell. Protect the Environment Do not discharge into drains. avoiding extreme temperatures. storage. Shell GARIA® 4402 CM-32 will not stain yellow metals. All other customers please call 1+800-237-8645 for all of your service needs. refer to its Material Safety Data Sheet at http://www. or water. variations in these characteristics may occur. unopened containers should be kept on their side to avoid collection of moisture/water at top of container (where the bug or spout access may be).Shell GARIA® 4402 CM-32 Heavy duty neat cutting oil Shell GARIA® 4402 CM-32 is a premium quality. light colored. If you are a Shell Distributor. soil. Product should be kept sealed when not in use. please call 1+800-332-6457 for all of your service needs. Handling and Safety Information For information on the safe handling.high quality surface finish • Controlled extreme pressure properties .minimum downtime and increased production • Stain resistant on yellow metals Storage Requirements Shell GARIA® 4402 CM-32 should be stored under cover. Performance Features and Benefits • Excellent machining performance . It is intended for medium to high severity cutting operations of ferrous metals. All other customers please call 1+800-237-8645 for all of your service needs. 343 Metalworking Fluids . please call 1+800-332-6457 for all of your service needs.890 180 These characteristics are typical of current production. variation in these characteristics may occur. Handling and Safety Information For information on the safe handling. The oils provide good tool life and good surface finish of the machined work pieces. Advice on applications not covered in this handbook may be obtained from your Shell representative. The product is mainly used for turning operations and general gear cutting with relatively low cutting speed. Protect the Environment Do not discharge into drains. or use of this product. refer to its Material Safety Data Sheet at http://www.epc. Main Applications Shell GARIA® 496 CF-26 is neat cutting oil for medium severe to severe machining of steel and cast iron. High efficient anti mist additives reduce the mist load in the air. Combinations of polar. soil.shell. If you are a Shell Distributor. Storage Requirements The product should be stored inside (41-104 ºC) for no more than 2 years. extreme pressure nd anti wear additives provide the oils with high load carrying properties. or water. storage. Typical Physical Characteristics Unit Appearance Kinematic viscosity @ 40 ºC Density @ 20 ºC Flash point COC cSt kg/L ºC ASTM D 445 ASTM D 4052 ASTM D 92 Method Shell GARIA® 496 CF-26 Yellow Clear 26 0.Shell GARIA® 496 CF-26 Neat cutting oil Shell GARIA® 496 CF-26 is a chlorine containing neat cutting oil for general machining processes. While future production will conform to Shell specifications. Performance Features and Benefits The product is based on hydro treated mineral oils with a low aromatic content.com/. shell. etc.com/. tapping. If you are a Shell Distributor. Performance Features and Benefits • Formulation based on hydrotreated mineral oils low aromatic content • Polar. austenitic. and shaving of gears. heat resistant.5 0. extreme pressure and antiwear additives provide high load carrying properties • Controlled extreme pressure properties .allows for higher metal removal rate. While future production will conform to Shell's specification.875 329 4b -4c 22 4. The oils show Protect the Environment Do not discharge into drains.epc. variations in these characteristics may occur. austenitic. Handling and Safety Information For information on the safe handling. or water. Main Applications Shell GARIA® 601 M-12 and M-22 are neat cutting oils for machining of high alloy steels (stainless. heat resistant. excellent results in working with many difficult operations like broaching.there is a risk of staining of yellow metals.Shell GARIA® 601 M-12 and M-22 Neat cutting oils Shell GARIA® 601 M-12 and M-22 are neat cutting oils for machining of high alloy steels (stainless. Typical Physical Characteristics Shell GARIA® 601 Appearance Kinematic viscosity @ 40 ºC @ 100 ºC Density @ 20 ºC Flash Point COC Cu-Corrosion Test ASTM D 445 cSt cSt kg/L ºF ASTM D 4052 ASTM D 92 ASTM D 130 12 3. Metalworking Fluids 344 . All other customers please call 1+800-237-8645 for all of your service needs. refer to its Material Safety Data Sheet at http://www. soil. shaping. deep-hole drilling.) and aluminum or magnesium alloys. Shell GARIA® 601 M-12 and M-22 products are also very good grinding oils. storage. encouraging lower machining costs • Good tool life • Excellent surface finish of machined work pieces • Highly efficient ant-mist additives Shell GARIA® 601 M-12 and M-22 contain active sulfur .1 0. Advice on applications not covered in this handbook may be obtained from your Shell representative. Shell GARIA® 601 M-12 and M-22 are free of chlorine and heavy metals. or use of this product.875 374 4b -4c Unit Method M-12 Light brown M-22 Light brown These characteristics are typical of current production. etc.) and aluminum or magnesium alloys. please call 1+800-332-6457 for all of your service needs. or water. which can be used for high alloyed. rust and acid resistant and austenitic steels. Typical Physical Characteristics Unit Appearance Kinematic viscosity @ 40°C Density @ 20°C Flash point COC cSt kg/L °C Method Visual ASTM D 445 ASTM D 4052 ASTM D 92 Shell GARIA® 699 CM-16 Yellow 16 0. Main Applications Shell GARIA® 699 CM-16 is a high performance neat cutting oil. Protect the Environment Do not discharge into drains. Advice on applications not covered in this handbook may be obtained from your Shell representative.shell. Shell GARIA® 699 CM-16 can be used for many heavy duty machining processes. as well as steels with a low carbon content which tend to stick and form built-up edges. or use of this product. All other customers please call 1+800-237-8645 for all of your service needs. please call 1+800-332-6457 for all of your service needs. Storage Requirements The product should be stored inside (41-104ºF) for no more than 2 years.Shell GARIA® 699 CM-16 Neat Cutting Oil Shell GARIA® 699 CM-16 is a high performance neat cutting oil for many heavy-duty machinging processes Performance Features and Benefits Shell GARIA® 699 CM-16 is based on hydro treated mineral oils with a low aromatic content. Shell GARIA® 699 CM-16 may stain yellow metals. Combinations of polar extreme pressure and antiwear additives provide the oil with high load carrying properties. 345 Metalworking Fluids . gear shavng and deep hole drilling operations. While future production will conform to Shell's specification. broaching.com/. refer to its Material Safety Data Sheet at http://www. variations in these characteristics may occur. In this way long tool life and excellent surfaces of the machined work pieces can be achieved.970 160 These characteristics are typical of current production. If you are a Shell Distributor. storage. soil. Handling and Safety Information For information on the safe handling.epc. Mag Special Dark Pale Mild 29. Metalworking Fluids 346 . soil. refer to its Material Safety Data Sheet at http://www. inactive cutting oils designed especially for aluminum and magnesium Shell GARIA® Alum-Mag and Shell GARIA® Alum-Mag Special are low viscosity. Shell GARIA® Alum-Mag is a straight mineral oil. Both products have low viscosities which provide faster wetting of metal surfaces and penetration to the cutting zone. COC. or use of this product.Mag Pale Mild 30. Typical Physical Properties Shell GARIA® Appearance Odor Gravity. It is also suited for grinding of other high machinability rating ferrous and non-ferrous metals when an extreme pressure product is not required. Main Applications • Light duty machining and grinding of magnesium. storage. variation in these characteristics may occur. Shell GARIA® Alum-Mag Special contains fatty oil which provides enhanced lubricity and improved surface finish. magnesium and their alloys. or water. Handling and Safety Information For information on the safe handling.8 310 -15 Present D 1298 D 445 D 92 D 97 These characteristics are typical of current production. cSt @ 40 °C Flash Point. please call 1+800-332-6457 for all of your service needs. If you are a Shell Distributor. The products exhibit good cooling properties and oxidation stability. While future production will conform to Shell specifications.0 9. All other customers please call 1+800-237-8645 for all of your service needs. Performance Features and Benefits • Excellent cooling properties • Outstanding oxidation stability • Non-staining to both ferrous and non-ferrous metals • Helps improve surface finish on machined parts • Excellent filterability • High dielectric properties Advice on applications not covered in this handbook may be obtained from your Shell representative.8 10. particularly aluminum. °F Pour Point.Shell GARIA® Alum-Mag Oils Low Viscosity.com/. light colored cutting oils that have been formulated using high quality refined base stocks. °F Fatty Oil Test Method Alum . • Glass grinding • Honing Protect the Environment Do not discharge into drains. non-active cutting oils designed for use in light duty machining and grinding operations on ferrous and non-ferrous metals.epc.shell. °API @ 60 °F Viscosity. aluminum and their alloys. Shell GARIA® Alum-Mag and Shell GARIA® Alum-Mag Special are transparent.5 295 -40 None Alum . epc. storage. ºAPI Viscosity @ 40 ºC. COC. refer to its Material Safety Data Sheet at http://www. ºF Pour Point. 347 Metalworking Fluids . The high concentration of fatty oil in Shell GARIA® Extra Oil 38 makes it easy to increase the fat content in cutting fluids. Shell GARIA® Extra Oil 38 is suitable for machining metals and alloys where active sulfur type fluids cannot be used. compounded cutting oil with fatty oil Shell GARIA® Extra Oil 38 is a compounded mineral oil containing high quality fatty oil.2 38. All other customers please call 1+800-237-8645 for all of your service needs. soil. variations in these characteristics may occur. Shell GARIA® Extra Oil 38 is also suitable as a supplement to other cutting oils to increase surface finish. Performance Features and Benefits • Excellent wetability and oiliness properties • Improved surface finish on machined parts • Non-staining to both ferrous and non-ferrous metals • Ease of addition to other fluids Advice on applications not covered in this handbook may be obtained from your Shell representative. It was developed for use in a wide variety of machining operations. While future production will conform to Shell's specification. Handling and Safety Information For information on the safe handling. as a supplement to the fluid used where an exceptional surface finish was required. or water. Main Applications • Supplement to cutting fluid to improve surface finish • Light to medium cutting and grinding • Ferrous and non-ferrous metals • Operations where surface finish is critical Protect the Environment Do not discharge into drains.com/.3 365 20 Present These characteristics are typical of current production. cSt Flash Point. Typical Physical Properties Test Method Appearance Odor Gravity. ºF Fatty Oil D 1298 D 445 D 92 D 97 Shell GARIA® Extra Oil 38 Pale to Amber Mild 25. or use of this product. If you are a Shell Distributor. please call 1+800-332-6457 for all of your service needs.shell.Shell GARIA® Extra Oil 38 Versatile. honing and lapping Turning.Shell GARIA® Oils High quality active sulfur cutting oils Shell GARIA® Oils are light colored. planing. All of these cutting oils possess excellent anti-wear and anti-weld properties to help maximize tool life. anti-mist. Shell GARIA® cutting oils are available in different EP levels and viscosity grades to cover a wide variety of machining operations and metals. grinding. • Shell GARIA® 422CM-36 and Shell GARIA® 422M-36. particularly suited for deep hole drilling. active sulfur cutting oils designed for use in moderate to severe machining operations. loss of oil due to carry-off with the chips is also minimized with Shell GARIA® 421CM-12 and Shell GARIA® 421M-12. • Shell GARIA® 422CM-36 and Shell GARIA® 421M-36 can be used in a wide variety of operations where the machining requirements range from moderate to severe. Shell GARIA® 422CM-36 and Shell GARIA® 421M-36 contain no fatty oil and are. Metalworking Fluids 348 . Shell GARIA® 623CS-52 and Shell GARIA® 623S-54 can handle the most difficult operations and can machine the most difficult metals and alloys. Shell GARIA® 621CM-36 and Shell GARIA® 621M-36 are particularly useful in form grinding applications and in deep hole drilling operations of metals and alloys with very low machinability ratings. Both the “CM Series” and “M-Series” of Shell GARIA® cutting oils contain unique synergistic extreme pressure additive systems that readily react at the chip-tool interface to form extremely effective boundary lubricating films which reduce frictional heat and prevent metal-to-metal contact of the tool and workpiece. Chips and grinding swarf readily settle in Shell GARIA® 421CM-12 and Shell GARIA® 421M12. Shell GARIA® 622S-34 is particularly suited for the machining of titanium and its alloys since it contains no chlorinated additive that may react with the metal and weaken the surface. drilling and milling Shell GARIA® products should not be used where staining of copper and its alloys is a concern. • Shell GARIA® 622S-34 can be used to machine even the most difficult of metals. • Shell GARIA® 623CS-52 and Shell GARIA® 623S-54 have the highest levels of EP of all the products in this series and can be used where most other cutting oils fail. shaping. Due to their low viscosity. • Shell GARIA® 421CM-12 and Shell GARIA® 421M-12 are low viscosity cutting oils. Shell GARIA® 422CM-36 is also suitable for use in some of the more severe grinding applications where products containing fat could lead to loading of the grinding wheel. therefore. particularly useful in operations where surface finish is not critical. and other operations where a low viscosity cutting oil would be preferred. all of the product family contain fatty oil additives which increase the lubricity and provides better surface finish of workpieces. • Shell GARIA® 621CM-36 and Shell GARIA® 621M-36 are useful in an extremely wide range of applications and are particularly useful in difficult applications where surface finish is of extreme importance. Performance Features and Benefits • Light transparent color and low odor properties • Excellent lubricity and extreme pressure properties • Chip-to-tool welding (built-up edge) minimization • Promotes increased tool life • Closer tolerances • Corrosion/rust protection of part and machine • Low smoke/mist tendencies Main Applications • • • • • • • Deep hole drilling Broaching and tapping Gear cutting and shaving Reaming Grinding. 1 6. cSt @ 100 ºC. refer to its Material Safety Data Sheet at http://www. 349 Metalworking Fluids .Advice on applications not covered in this handbook may be obtained from your Shell representative.8 52.7 44.6 41.4 6. While future production will conform to Shell specifications. Typical Physical Properties Shell GARIA® Oils Appearance Odor Color Gravity. soil. COC.5 25. ºF Pour Point.5 28.0 12. ºAPI Viscosity: @ 40 ºC.1 134 290 -40 422CM-36 Light Pale Mild L1. please call 1+800-332-6457 for all of your service needs. cSt @ 100 ºF.32 179. ºF Four Ball EP Load Wear Index. kgf Weld Point.81 268. variation in these characteristics may occur. or use of this product. Protect the Environment Do not discharge into drains.com/.4 119 380 10 621CM-36 Light Pale Mild L1. If you are a Shell Distributor.7 49 132 355 10 623CS-52 Light Pale Mild L1. or water.epc.2 7. SUS @ 210 ºF.1 3.0 30. All other customers please call 1+800-237-8645 for all of your service needs.5 116 380 10 These characteristics are typical of current production. storage.4 55.9 35. kgf Sulfur Chlorine Phosphorus Fatty Oil D 1500 D 1298 D 445 D 445 D 88 D 88 D 2270 D 92 D 97 D 2783 100 620 Present Present None Present 83 500 Present Present None None 82 500 Present Present None Present 100 620 Present Present Present Present Test Method 421CM-12 Light Pale Mild L1. SUS Viscosity Index Flash Point.20 69.09 181.shell.0 27.0 35. Handling and Safety Information For information on the safe handling. kgf Weld Point.9 6.8 34.1 46.0 30.1 5.96 175.22 73.Typical Physical Properties Shell GARIA® Oils Appearance Odor Color Gravity.0 30.6 117 1a 395 10 621M-36 Light Pale Mild L1. variation in these characteristics may occur.2 120 1a 355 10 623S-54 Light Pale Mild L2. kgf Sulfur Chlorine Phosphorus Fatty Oil D 1500 D 1298 D 445 D 445 D 88 D 88 D 2270 D 130 D 92 D 97 D 2783 135 620 Present None None Present 116 620 Present None Present None 128 620 Present None None Present 76 500 Present None None Present 133 620 Present None Present Present Test Method 421M-12 Light Pale Mild L1. ºAPI Viscosity: @ 40 ºC.7 53.5 28. cSt @ 100 ºF.0 46.0 13.12 184.5 37.5 7. SUS @ 210 ºF. cSt @ 100 ºC.3 52.7 114 1a 360 10 These characteristics are typical of current production.8 118 1a 360 10 622S-34 Light Pale Mild L2.0 6. ºF Four Ball EP Load Wear Index. ºF Pour Point.1 114 1a 300 -40 422M-36 Light Pale Mild L2. While future production will conform to Shell specifications. SUS Viscosity Index Copper Corrosion Flash Point.8 46.5 35.0 26.0 3. COC.14 184.5 29.90 275.5 36. Metalworking Fluids 350 . Handling and Safety Information For information on the safe handling. active sulfur. refer to its Material Safety Data Sheet at http://www.Shell GARIA® Oils 631S and 632S Dark colored. If you are a Shell Distributor. All other customers please call 1+800-237-8645 for all of your service needs. and the machine.com/.epc. and prevent welding of chip-to-tool. soil. heavy duty cutting oils formulated using severely hydroprocessed base stocks with a naturally high viscosity indices. the cutting tools.shell. Protect the Environment Do not discharge into drains. storage. Shell GARIA®631S-32 and Shell GARIA®632S-46 lubricants contain highly effective extreme pressure and lubricity additives that help extend tool life. They are also effective at providing rust and corrosion protection of the parts. Performance Features and Benefits • Excellent lubricity and extreme pressure properties • Chip to tool welding (built up edge) minimization • Promotes long tool life • Excellent surface finish • Corrosion/rust protection of part and machine Advice on applications not covered in this handbook may be obtained from your Shell representative. active sulfur. heavy duty cutting oils Shell GARIA®631S-32 and Shell GARIA®632S-46 lubricants are dark. please call 1+800-332-6457 for all of your service needs. Main Applications • • • • • • Broaching Tapping Threading Form grinding Deep hole drilling Both lubricants contain active sulfur which can stain copper and its alloys and should not be used to machine these metals. 351 Metalworking Fluids . or use of this product. or water. 7 104 390 0 Pass 107 620+ Present None None Present 632S-46 Black Liquid Compounded 27. °F Rust Test. cSt @ 100 °C. While future production will conform to Shell's specification.1 240. °F Pour Point.2 32.0 110 395 10 Pass 118+ 620+ Present None Present Present D 1298 D 445 D 445 D 88 D 88 D 2270 D 92 D 97 D 665A D 2783 These characteristics are typical of current production. variations in these characteristics may occur.5 168. SUS @ 212 °F.3 50.7 7.6 5. cSt @ 100 °F. kgf Weld Point.8 46. kgf Sulfur Chlorine Phosphorus Fatty Oil Test Method 631S-32 Black Liquid Compounded 30.1 44. Distilled Water Four-Ball EP Load Wear Index. Metalworking Fluids 352 . SUS Viscosity Index Flash Point.Typical Physical Properties Shell GARIA® Oils Appearance Odor Gravity.°API Viscosity: @ 40 °C. COC. Main Applications Shell MACRON® 2208 M-4 is used for the honing of cast iron and hardened steels. refer to its Material Safety Data Sheet at http://www. ® Advice on applications not covered in this handbook may be obtained from your Shell representative. variation in these characteristics may occur. 353 Metalworking Fluids . Performance Features and Benefits Shell MACRON 2208 M-4 is a chlorine-free cutting oil with a very low aromatic content. A well-selected combination of polar. Protect the Environment Do not discharge into drains. Storage Requirements The product should be stored inside (41 – 104 °F) for no more than 2 years. extreme pressure and anti-wear additives provide particularly high load carrying properties. or use of this product. Shell MACRON® 2208 M-4 provides: • Good tool life • Good surface finish of the machined work pieces.epc. Typical Physical Characteristics Unit Appearance Density @ 20 ºC Kinematic Viscosity @ 40 ºC @ 100 ºC Flash Point COC Cu Corrosion Test kg/L cSt ºC Alfa ASTM 4052 ASTM D 445 ASTM D 92 ASTM D 130 Method Shell MACRON® 2208 M-4 Light Yellow 0. There is no risk of staining yellow metals.6 125 1a These characteristics are typical of current production. While future production will conform to Shell specifications. Handling and Safety Information For information on the safe handling.com/.Shell MACRON® 2208 M-4 Neat Cutting Oil Shell MACRON® 2208 M-4 is a cutting oil for honing of cast iron and hardened steels. with low oil mist and vapor. hardened by tempering or cementation. please call 1+800-332-6457 for all of your service needs. soil. storage. or water. If you are a Shell Distributor. All other customers please call 1+800-237-8645 for all of your service needs.shell. producing short chips. The product is also used for the machining of light metals and glass at high cutting speeds or for the grinding of tools with diamond or ceramic wheels. • Low mist load in the air due to the high efficient anti mist additives.827 4 1. used for flute grinding on high-speed steel as well in combination with ceramic and diamond or boron nitrite grinding wheels. refer to its Material Safety Data Sheet at http://www. soil. Shell MACRON® 2425 S-14 is based on specially treated mineral base oil for enhanced skin compatibility.com/. If you are a Shell Distributor. prolonged tool live and the excellent surface finish of the machined workpieces may be achieved. Shell MACRON® 2425 S-14 can also be used for grinding of spiral toothed bevel gears and flat or cylindrical grinding processes on complete range of steels and non-ferrous metals.Shell MACRON® 2425 S-14 Metalworking neat cutting Oil Shell MACRON® 2425 S-14 is a chlorine free. A well-selected combination of chemically-active phosphorous additives together with polar additives provide particularly high load carrying properties. storage.3 0.863 170 Yellowish These characteristics are typical of current production. heavy metal free neat cutting oil containing low aromatic components delivering a benefit of low oil mist and vapor.epc. has a very mild odor and due to its light color. Metalworking Fluids 354 . permits good observation of the grinding process. Protect the Environment Do not discharge into drains. Advice on applications not covered in this handbook may be obtained from your Shell representative. or use of this product. variation in these characteristics may occur. All other customers please call 1+800-237-8645 for all of your service needs.shell. Main Applications Shell MACRON® 2425 S-14 is a high performance grinding oil. Performance Features and Benefits Shell MACRON® 2425 S-14 is a chlorine-free. Typical Physical Characteristics Unit Kinematic Viscosity @ 40 ºC Density @ 20 ºC Flash Point COC Appearance cSt kg/L ºC Method ASTM 445 ASTM 445 ASTM D 92 Visual Shell MACRON® 2425 S-14 13. Storage Requirements Recommended temperature: 41-104 ºF Storage time: 3 years Handling and Safety Information Shell MACRON® 2425 S-14 is unlikely to present any significant health and safety hazard when properly used in recommended applications and good standards of industrial and personal hygiene are maintained. or water. high performance neat grinding oil. please call 1+800-332-6457 for all of your service needs. For information on the safe handling. While future production will conform to Shell specifications. Through this. Shell MACRON® 2425 S-14 does not stain nonferrous and light metals. Shell MACRON® 2429 S-8 Metalworking Neat Cutting Oil Shell MACRON® 2429 S-8 is a chlorine free, heavy metal free neat cutting oil containing low aromatic components delivering a benefit of low oil mist and vapor. Performance Features and Benefits Shell MACRON® 2429 S-8 is based on hydrotreated mineral oils with a very low aromatic content. A combination of polar, extreme pressure and anti wear additives provide the oils with high load carrying properties. The oil provides good tool life and good surface finish of the machined workpieces. High efficient anti mist additives reduce the mist load in the air. There is no risk of staining yellow metals. Storage Requirements The product should be stored inside (41 – 104°C) for no more than 3 years and be protected from freezing. Handling and Safety Information For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Main Applications Shell MACRON® 2429 S-8 is a high performance grinding oil, used for grinding of high speed steel and cemented carbide, with ceramic, diamond and boron nitrite (CBN) grinding wheels. The product can also be used for machining of light alloyed steels, yellow metals and light metals (Mg) and glass at high cutting speeds. Advice on applications not covered in this handbook may be obtained from your Shell representative. Protect the Environment Do not discharge into drains, soil, or water. Typical Physical Characteristics Unit Appearance Density @ 20 ºC Kinematic Viscosity @ 40 ºC Flash Point COC Cu Corrosion Test kg/L cSt ºC Method visual ASTM D 4052 ASTM D 445 ASTM D 92 ASTM D 130 Shell MACRON® 2429 S-8 Light Yellow 0.815 7.5 165 1b These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. 355 Metalworking Fluids Shell MACRON® Oil EDM 130 High quality electrical discharge machining oil Shell MACRON® Oil EDM 130 is a premium dielectric fluid meeting the requirements for insulation and controlled dielectric discharge during electric discharge machining operations. Shell MACRON® Oil EDM 130 is formulated with a highly refined, narrow cut paraffinic base stock. Performance Features and Benefits • Mild odor • Relatively high flash and low viscosity • Outstanding oxidation resistance helps reduce the formation of oxidation products that will alter the dielectric strength of the fluid • High dielectric strength provides insulation of the tool and workpiece and helps control electric discharge during machining operation • Excellent filterability Handling and Safety Information For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Protect the Environment Do not discharge into drains, soil, or water. Main Applications • Plunge or ram electrical discharge machining • Glass grinding Advice on applications not covered in this handbook may be obtained from your Shell representative. Typical Physical Characteristics Method Appearance Odor Viscosity, cSt @ 40 ºC Gravity, ºAPI @ 60 ºF Pour Point ºF Flash Point, COC, ºF ASTM D 445 ASTM D 1298 ASTM D 97 ASTM D 92 Shell MACRON® Oil EDM 130 Water White Mild 3.45 44.1 5 275 These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. Metalworking Fluids 356 Shell MACRON® Oils Premium tri-purpose cutting oils Shell MACRON® cutting oils are transparent, light colored cutting oils formulated from high quality severely hydroprocessed base stocks with a naturally high viscosity index. Shell MACRON® 221CM and 222CM cutting oils are formulated with a conventional chlorinated extreme pressure additive, whereas the Shell MACRON® “M Series” of cutting oils utilize a combination of passive and inactive extreme pressure additives. Performance Features and Benefits • Excellent machining without zinc, phosphorus and heavy metals • Excellent machining without chlorine (M series only) • Good oxidation stability • Corrosion/rust protection of parts and machines • Helps give excellent finish on parts • Helps reduce smoke and mist • Reduced tool wear • Helps prevent varnish and sludge formation • Non-staining to yellow metals • Tri-purpose oil that can be used as a hydraulic oil, machine lube, or cutting oil in machine tools such as automatic screw machines and NC/CNC machining centers. • Hobbing of high machinability carbon steels and some alloys of copper and magnesium • Gundrilling of high machinability carbon steels and some alloys of copper and magnesium • Automatic screw machines • Grinding a wide variety of metals Advice on applications not covered in this handbook may be obtained from your Shell representative. Handling and Safety Information For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Main Applications • Turning, milling, reaming, drilling, and shaping of a wide variety of metals • Broaching of some alloys of aluminum, copper and brass and magnesium • Tapping and external threading of cast iron and some alloys of copper and magnesium Protect the Environment Do not discharge into drains, soil, or water. 357 Metalworking Fluids Typical Properties of Shell MACRON® Oils Test Method Appearance Odor Gravity, °API Viscosity: @ 40 °C, cSt @ 100 °C, cSt @ 100 °F, SUS @ 212 °F, SUS Viscosity Index Flash Point, COC, °F Pour Point, °F Copper Strip Corrosion 6 hours @ 160 °F 3 hours @ 212 °F Four Ball EP Load Wear Index, kgf Weld Point, kgf Chlorine 221 CM-32 Light Pale Mild 31.2 31.0 5.73 159 45.4 128 400 5 1a 1b D 2783 37 200 Present 37 200 Present 222 CM-58 Light Pale Mild 29.1 58.2 8.16 307 53.3 106 425 10 1a 1b D 1298 D 445 D 445 D 88 D 88 D 2270 D 92 D 97 D 130 These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. Typical Properties of Shell MACRON® Oils (Chlorine free “M Series”) Test Method Appearance Odor Gravity, °API @ 60ºF Viscosity: @ 40 °C, cSt @ 100 °C, cSt @ 100 °F, SUS @ 210 °F, SUS Viscosity Index Flash Point, COC, °F Pour Point, °F Copper Strip Corrosion 6 hours @ 160 °F 3 hours @ 212 °F Four Ball EP Load Wear Index, kgf Weld Point, kgf Sulfur Chlorine Calcium 221 M-32 Light Pale Mild 31.7 36.6 6.27 188 47.2 121 395 10 1b 1b D 2783 36 250 Present None Present 52 400 Present None Present 223 M-37 Light Pale Mild 30.6 36.7 6.27 188 47.2 120 395 5 1b 1b D 1298 D 445 D 445 D 88 D 88 D 2270 D 92 D 97 D 130 These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. Metalworking Fluids 358 Shell MACRON® SL 502 Neat Cutting Oil Shell MACRON® SL 502 is a product based on ester derivate for MQL (Minimum Quantity Lubrication) Performance Features and Benefits • Good tool life and improved surface finish of the machined work pieces • Excellent oxidation stability • Extremely low oil mist • Skin compatible and friendly • Environmentally responsible • Chlorine free • Sulfur free • Free of heavy metals (zinc free) • Free of aromatic hydrocarbons Advice on applications not covered in this handbook may be obtained from your Shell representative. Storage Requirements The product should be stored inside (41 – 104°C) for no more than 2 years and be protected from freezing. Handling and Safety Information For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Main Applications Shell MACRON® SL 502 is designed for MQL Minimum Quantity Lubrication. It is used for operations such as drilling, tapping, sawing, reaming in a wide range of materials such as steel of low to medium tensile strength, yellow metals and especially for aluminum alloys. The product is totally consumed during machining if used in the right dosage. Protect the Environment Do not discharge into drains, soil, or water. Typical Physical Characteristics Unit Appearance Density @ 20 ºC Viscosity @ 40 ºC Flash Point COC Pour Point Cu Corrosion Test 3h @ 100 ºC kg/L cSt ºC ºC Method visual ASTM D 4052 ASTM D 445 ASTM D 92 ASTM D 97 ASTM 130 Shell MACRON® SL 502 clear 840 20 160 -39 1a These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. 359 Metalworking Fluids SHELL METALINA® B 3650 Water extendible metalworking fluid SHELL METALINA® B 3650 is a full synthetic, high quality coolant free of chlorine, secondary amines, and boron. It is recommended for medium to heavy duty cutting applications of steel alloys. Performance Features and Benefits • High lubricity – resulting in prolonged tool life, increased surface finish, lower reject rate • High stability – consistent product quality and performance maintained throughout its life • Full rejection of tramp oil – better working conditions, provides cleaner components, reduced degreasing and disposal costs • Excellent foaming behavior • Transparent solution – excellent visibility of the work piece • Operator friendly • General machining : 4 – 6 % • Heavy duty operations : 8 – 10 % Storage Requirements The product should be stored inside (41-104°F) for no more than one year. Freezing should be avoided. Handling and Safety Information Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rust inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized/ eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of it’s useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Main Applications SHELL METALINA® B 3650 is recommended for cutting operations on steel alloys. It is strongly advised to use SHELL METALINA® B 3650 only in combination with demineralized or very soft water (< 7°dH). Advice on applications not covered in this handbook may be obtained from your Shell representative. Recommended Concentrations The concentration varies depending on the type of machining operation, the water hardness, and the required corrosion protection. The typical recommended concentrations for use in low water hardness are: Protect the Environment Do not discharge into drains, soil, or water. Typical Physical Characteristics Mineral Oil content Kinematic Viscosity @ 20 ºC Density @ 20 ºC pH of the emulsion at 3% Min Anti-Cor. Protection Limit (0-0) Refractometer Factor Unit % cSt kg/L % Method SHELL METALINA® B 3650 0 55-75 1.07 9.2 5.0 2.1 ASTM D 1298 DIN 51369 DIN 51360/2 These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. Metalworking Fluids 360 SHELL METALINA® B 3850 Water extendible metalworking fluid SHELL METALINA® B 3850 is a full synthetic, high quality biocide free coolant. It is free of chlorine, biocides, secondary amines, and boron. It is specifically designed for medium to heavy duty cutting applications of steel and aluminum alloys (with silicon content >1 %). Performance Features and Benefits • High lubricity – resulting in prolonged tool life, increased surface finish, lower reject rate • High stability – consistent product quality and performance maintained throughout its life • Full rejection of tramp oil – better working conditions, provides cleaner components, reduced degreasing and disposal costs • Excellent foaming behavior • Transparent solution – excellent visibility of the work piece • Operator friendly • General machining : 4 – 6 % • Heavy duty operations : 8 – 10 % Storage Requirements The product should be stored inside (41-104°F) for no more than one year. Freezing should be avoided. Handling and Safety Information Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rust inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized/ eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of it’s useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Main Applications SHELL METALINA® B 3850 is recommended for cutting operations on steel alloys and aluminum alloys (with a silicon content >1 %). It is strongly advised to use SHELL METALINA® B 3850 only in combination with demineralized or very soft water (< 7°dH). Advice on applications not covered in this handbook may be obtained from your Shell representative. Recommended Concentrations The concentration varies depending on the type of machining operation, the water hardness, and the required corrosion protection. The typical recommended concentrations for use in medium water hardness are: Protect the Environment Do not discharge into drains, soil, or water. Typical Physical Characteristics Mineral Oil content Density @ 20 ºC pH of the emulsion at 3% Min Anti-Cor. Protection Limit (0-0) Refractometer Factor Unit % kg/L % Method ASTM D 1298 DIN 51369 DIN 51360/2 SHELL METALINA® B 3850 0 1.07 9.25 4.0 1.48 These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. 361 Metalworking Fluids SHELL METALINA® BY 2211 Water extendible metalworking fluid SHELL METALINA® BY 2211 is a full synthetic, high quality coolant specifically designed for grinding of cemented carbide tools. Performance Features and Benefits • Prevents leaching of cobalt into the fluid – creating a more safe working environment • High stability – consistent product quality and performance maintained throughout its life • Full rejection of tramp oil – better working conditions, provides cleaner components, reduced degreasing and disposal costs • Rapid settlement of metallic fines – optimizing surface finish • Minimizes formation of sticky deposits • Excellent foaming behavior • Transparent solution – excellent visibility of the work piece • Operator friendly required corrosion protection. The typical recommended concentration for use in medium water hardness is: • Grinding of cemented carbide : 4 – 5 % Storage Requirements The product should be stored inside (41-104°F) for no more than one year. Freezing should be avoided. Handling and Safety Information Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rust inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized/ eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of it’s useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Main Applications SHELL METALINA® BY 2211 is especially recommended for grinding of cemented carbide tools. In cemented carbide, cobalt is used as a binder for the tungsten carbide particles. Using SHELL METALINA® BY 2211, which contains a very specific inhibitor, prevents/minimizes the leaching of cobalt into the fluid. Advice on applications not covered in this handbook may be obtained from your Shell representative. Recommended Concentrations The concentration varies depending on the type of machining operation, the water hardness, and the Protect the Environment Do not discharge into drains, soil, or water. Typical Physical Characteristics Mineral Oil content Kinematic Viscosity @ 20 ºC Density @ 20 ºC pH of the emulsion at 3% Min Anti-Cor. Protection Limit (0-0) Refractometer Factor Unit % cSt kg/L % Method ASTM D 445 ASTM D 1298 DIN 51369 DIN 51360/2 SHELL METALINA® BY 2211 0 15 1.11 8.9 4.0 1.5 These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. Metalworking Fluids 362 SHELL METALINA® D 200 Water extendible metalworking fluid SHELL METALINA® D 200 is a full synthetic, high quality coolant free of chlorine, nitrite, secondary amines, and hexahydrotriazine. It is recommended for surface and cylindrical grinding of cast iron and ferrous metals. Performance Features and Benefits • Rapid settlement of metallic fines – optimizing surface finish of components • Full rejection of tramp oil – better working conditions, provides cleaner components, reduced degreasing and disposal costs • High biostability – very good resistance against development and proliferation of bacteria ensuring a safer work environment and prolonged sump life • Excellent foaming behavior – Guaranteeing problem-free working operations when high pressure and good air release properties are needed • Transparent solution – excellent visibility of the work piece • Operator friendly required corrosion protection. The typical recommended concentration for use is: • Grinding : 3 – 5 % Storage Requirements The product should be stored inside (41-104°C) for no more than one year. Freezing should be avoided. Handling and Safety Information Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rust inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized/ eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of it’s useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Main Applications SHELL METALINA® D 200 is a fully synthetic water extendible solution recommended for surface and cylindrical grinding of ferrous materials. Advice on applications not covered in this handbook may be obtained from your Shell representative. Recommended Concentrations The concentration varies depending on the type of machining operation, the water hardness, and the Protect the Environment Do not discharge into drains, soil, or water. Typical Physical Characteristics Mineral Oil content Kinematic Viscosity @ 20 ºC Density @ 20 ºC pH of the emulsion at 3% Min Anti-Cor. Protection Limit (0-0) Refractometer Factor Unit % cSt kg/L % Method ASTM D 445 ASTM D 1298 DIN 51369 DIN 51360/2 SHELL METALINA® D 200 0 <5 1.09 9.4 4.0 2.5 These characteristics are typical of current production. While future production will conform to Shell specifications, variation in these characteristics may occur. 363 Metalworking Fluids SHELL METALINA® D 400 Water miscible metalworking fluid SHELL METALINA® D 400 is a full synthetic, high quality coolant recommended for general purpose grinding and light duty machining operations on ferrous metals. Performance Features and Benefits • High stability - consistent product quality and performance maintained throughout its life • Settles chips quickly - preventing grinding wheel build-up and maintaining clean working environment • Full rejection of tramp oil - better working conditions, provides cleaner components, reduced degreasing and disposal costs • Low foaming ensuring continuous grinding performance • Transparent solution - excellent visibility of the work piece • Environmental compliance - chlorine, phenol, secondary amine and nitrite free Storage Requirements The product should be stored inside (5-40°C) for no more than one year. Freezing should be avoided. Handling and Safety Information Please note that mixed coolants work over long periods of time, therefore chemical contamination (hydraulic oils, greases, metal solutions, paints, rust inhibitors, etc.) or bacterial contamination (from dirty hands, work pieces, industrial grade water, sundry waste, etc.) can often occur. Contamination with the above materials should be minimized/ eliminated. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of it’s useful working life. For information on the safe handling, storage, or use of this product, refer to its Material Safety Data Sheet at http://www.epc.shell.com/. If you are a Shell Distributor, please call 1+800-332-6457 for all of your service needs. All other customers please call 1+800-237-8645 for all of your service needs. Main Applications SHELL METALINA® D 400 has been developed for surface, cylindrical, double disk and centerless grinding. SHELL METALINA® D 400 is also recommended for turning, milling, boring and light drilling operations on cast-iron and low carbon steels. Advice on applications not covered in this handbook may be obtained from your Shell representative. Protect the Environment Do not discharge into drains, soil, or water. Recommended Concentrations The concentration varies depending on the type of machining operation, the water hardness and the required inter-operational corrosion protection. The recommended concentration for use in low water hardness is: • Grinding : 3 – 6 % • General machining : 4 – 8% Metalworking Fluids 364 5 4 2. 365 Metalworking Fluids . variation in these characteristics may occur. While future production will conform to Shell specifications. Protection Limit (0-0) Refractometer Factor % % cSt kg/L ASTM D 445 ASTM D 1298 DIN 51369 DIN 51360/2 Method SHELL METALINA® D 400 0 8.5 1.093 9.15 These characteristics are typical of current production.Typical Physical Characteristics Unit Mineral Oil content Kinematic Viscosity @ 20 ºC Density @ 20 ºC pH of the emulsion at 3% Min Anti-Cor. storage. °F Aniline Point. °F Pour Point. variation in these characteristics may occur. refer to its Material Safety Data Sheet at http://www.3 285 255 30 188 1b 0. Protect the Environment Do not discharge into drains.epc. It does not contain any additives.Shell PELLA® Oil A Versatile. °API Viscosity: @ 40°C. All other customers please call 1+800-237-8645 for all of your service needs. and is sometimes referred to as “mineral seal” oil. Performance Features and Benefits • Low viscosities • Additive free • Multipurpose Handling and Safety Information For information on the safe handling. °F Flash Point. Metalworking Fluids 366 . PMCC. wt% D 1298 D 445 D 92 D 93 D 97 D 611 D 130 D 2622 Shell PELLA® Oil A 41. COC. or water. If you are a Shell Distributor. Main Applications • Grinding glass lenses • Cutting stone and ceramics with diamond-tipped saws • Light machining applications Advice on applications not covered in this handbook may be obtained from your Shell representative. or use of this product. °F Copper Corrosion @ 212°F Sulfur. low viscosity machining oil Shell PELLA® Oil A is mild-odor. While future production will conform to Shell specifications.2 4. cSt Flash Point. please call 1+800-332-6457 for all of your service needs.09 These characteristics are typical of current production. Typical Physical Characteristics Test Method Gravity. soil.shell.com/. light colored. low viscosity machining oil. 0 1. the water hardness. 367 Metalworking Fluids . industrial grade water.) can often occur. sundry waste.2 1. variation in these characteristics may occur.) or bacterial contamination (from dirty hands. storage.epc. and a better working environment Advice on applications not covered in this handbook may be obtained from your Shell representative. Storage Requirements The product should be stored inside (41-104°F) for no more than one year.encouraging longer service life • Good corrosion protection • Good detergency . clean work pieces and machine tools.25 4. Protection Limit (0-0) Refractometer Factor Acid Split Factor Unit % cSt kg/L % Method ASTM D 445 ASTM D 1298 DIN 51369 DIN 51360/2 SHELL SITALA® CD 400 32 400-500 0. If you are a Shell Distributor.offering low drag out. increased surface finish and lower reject rate • Good foaming behavior • Good biostability . or use of this product. refer to its Material Safety Data Sheet at http://www. please call 1+800-332-6457 for all of your service needs. paints.SHELL SITALA® CD 400 Water extendible metalworking fluid SHELL SITALA® CD 400 is a chlorinated metalworking fluid recommended for all types of machining operations of ferrous metals and aluminum alloys. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of it’s useful working life.com/. etc. The recommended concentrations for use in medium water hardness are: • General machining : 4 – 6 % • Severe cutting operations : 7 – 12 % • Grinding : 4 – 6 % Protect the Environment Do not discharge into drains. Freezing should be avoided. soil. Contamination with the above materials should be minimized/eliminated.995 9. or water.shell. Recommended Concentrations The concentration varies depending on the type of machining operation. metal solutions. work pieces. therefore chemical contamination (hydraulic oils. Performance Features and Benefits • High lubricity – assuring prolonged tool life. rust inhibitors. etc. All other customers please call 1+800-237-8645 for all of your service needs. and the required corrosion protection. For information on the safe handling. Handling and Safety Information Please note that mixed coolants work over long periods of time.5 These characteristics are typical of current production. While future production will conform to Shell specifications. greases. Typical Physical Characteristics Mineral Oil content Kinematic Viscosity @ 20ºC Density @ 20 ºC pH of the emulsion at 3% Min Anti-Cor. Advice on applications not covered in this handbook may be obtained from your Shell representative. general purpose product to be recommended (over a broad water hardness range) for all type of light to medium duty operations (including grinding) on cast iron.shell. rust inhibitors.5 These characteristics are typical of current production. clean parts and machine tools. etc.03 35 200 . greases. and aluminum alloys. or water. hexahydrotriazine and secondary amines. Main Applications SHELL SITALA® D 201. problem free. If you are a Shell Distributor.97 9. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of it’s useful working life. Freezing should be avoided. The typical recommended concentrations for use in medium water hardness are: • General machining : 5 – 7 % Protect the Environment Do not discharge into drains.03 is a high quality metalworking fluid recommended for light to medium duty operations on ferrous metals and aluminum.03 is an excellent. Contamination with the above materials should be minimized/ eliminated. or use of this product.3 4. storage. therefore chemical contamination (hydraulic oils. Metalworking Fluids 368 . paints. Recommended Concentrations The concentration varies depending on the type of machining operation.encouraging longer service life • Good corrosion protection • Good detergency offering low drag out. Performance Features and Benefits • Good foaming behaviors • Odorless • Good biostability . and the required corrosion protection. and a better working environment • Operator friendly • Grinding : 4 – 5 % • Severe cutting operations : 8 – 12 % Storage Requirements The product should be stored inside (41-104°F) for no more than one year. work pieces. All other customers please call 1+800-237-8645 for all of your service needs. steel. variation in these characteristics may occur.epc. Typical Physical Characteristics Mineral Oil content Kinematic Viscosity @ 20°C Density @ 20°C pH of the emulsion at 5% Min Anti-Cor.SHELL SITALA® D 201. please call 1+800-332-6457 for all of your service needs. etc. Handling and Safety Information Please note that mixed coolants work over long periods of time.300 0. sundry waste.) can often occur.) or bacterial contamination (from dirty hands. refer to its Material Safety Data Sheet at http://www. industrial grade water. For information on the safe handling. the water hardness. metal solutions. soil.com/.03 Water extendible metalworking fluid SHELL SITALA® D 201. Protection Limit (0-0) Refractometer Factor Acid Split Factor Unit % cSt kg/L % Method ASTM D 445 ASTM D 1298 DIN 51369 DIN 51360/2 SHELL SITALA® D 201. It is free of chlorine.0 1.2 1. While future production will conform to Shell specifications. shell. emulsifiable coolant for machining operations of ferrous metals and aluminum alloys. Contamination with the above materials should be minimized/eliminated.Shell SITALA™ D 3403 Water extendible metalworking fluid Shell SITALA™ D 3403 is a high quality. Recommended Concentrations The concentration varies depending on the type of machining operation. etc. please call 1+800-332-6457 for all of your service needs. • Shell SITALA™ D 3403 has good anti-foam properties in soft water and is developed for high-pressure cooling and lubricating systems (deep drilling.) can often occur. Advice on applications not covered in this handbook may be obtained from your Shell representative.) or bacterial contamination (from dirty hands. multi-cutting tools. For information on the safe handling. greases. storage. Please note that mixed coolants work over long periods of time. which make the product suitable for medium to severe cutting operations. or water. or where exceptional finish is required: 6 – 12 % Storage Requirements The product should be stored inside (41-104°F) for no more than one year. soil. The formulation contains a high amount of lubricity additives. work pieces. rust inhibitors.epc. Handling and Safety Information Main Applications • Shell SITALA™ D 3403 is a high quality. Performance Features and Benefits Shell SITALA™ D 3403 is an odorless micro-emulsion with: • High detergency for clean parts and machine tools • Good corrosion protection • Extremely high resistance to bacterial degradation • Chlorine free • DEA free • Hexahydrotriazine free General turning and machining: 4 – 5 % Grinding: 4 % Severe cutting operations: 5 – 8 % Heavy duty / difficult materials. industrial grade water. 369 Metalworking Fluids . paints. the water hardness.). etc. Regular monitoring of the in-use product is recommended to maintain optimum product condition and for determination of it’s useful working life.com/. and Mapal. general purpose metalworking fluid for medium to severe duty machining of ferrous metals and aluminum alloys. If you are a Shell Distributor. etc. or use of this product. and the required corrosion protection. The typical recommended concentrations for use in medium water hardness are: Protect the Environment Do not discharge into drains. Freezing should be avoided. therefore chemical contamination (hydraulic oils. metal solutions. boring. All other customers please call 1+800-237-8645 for all of your service needs. sundry waste. refer to its Material Safety Data Sheet at http://www. Typical Physical Characteristics Unit Mineral Oil content Density @ 20°C pH of the emulsion at 3% Min Anti-Cor. Protection Limit (0-0) Refractometer Factor Acid Split Factor % % kg/L ASTM D 1298 DIN 51369 DIN 51360/2 Method Shell SITALA™ D 3403 35 0.96 9.0 1.08 1. Metalworking Fluids 370 .43 These characteristics are typical of current production.1 4. While future production will conform to Shell specifications. variation in these characteristics may occur. Performance Features and Benefits • Effectively loosens and removes a variety of soils commonly found in coolant sumps including oils. If you are a Shell Distributor. All other customers please call 1+800-237-8645 for all of your service needs. helping to reduce labor to physically remove contaminants • Compatibility with Shell coolants as this product can be added to system 8-24 hours before shutdown • Compatible with many competitive products • Contains a biocide to help remove biological growth from sumps and contaminated machine surfaces helping to extend the life of the new fluid and reduce the use of tankside additives • Free of DEA. Main Applications • Individual machine cleaning • Central system cleaning Shell Sump Cleaner 100 may be circulated with water or with used Shell machining coolant at a concentration of 3% to 5% for 2 to 8 hours. Circulation with used Shell coolant helps reduce machine downtime for cleaning. by loosening and suspending oil and sludge which is much more effective than Protect the Environment Do not discharge into drains. Formulated to provide detergency.shell. nitrate and phenol dumping and recharging without use of cleaner. Concentrate Visual Shell Sump Cleaner 100 Clear yellow liquid 10. this product will help loosen soils and remove bio-films and debris that contaminate machines and central systems. • Use of Shell Sump Cleaner 100 with water after manual sludge removal provides maximum cleaning and anti-microbial control. nitrite. variation in these characteristics may occur. Handling and Safety Information For information on the safe handling. soil.0 These characteristics are typical of current production. Concentration and circulation time is dependent on the degree of sump contamination. • Thorough sump cleaning is always recommended prior to initial uses of Shell coolants in order to prevent cross contamination of fluids. refer to its Material Safety Data Sheet at http://www. or water.epc. please call 1+800-332-6457 for all of your service needs.com/. or use of this product. Typical Physical Characteristics Test Method Appearance of Concentrate pH. While future production will conform to Shell specifications. storage. chlorinated paraffin. Advice on applications not covered in this handbook may be obtained from your Shell representative.Shell Sump Cleaner 100 Metalworking coolant sump cleaner Shell Sump Cleaner 100 is intended as a labor saving tool for cleaning metalworking fluid sumps. and to help extend the useful life of the fresh metalworking fluid. Detailed sump cleaning instructions are available in a separate technical publication. • Heating is not recommended. sludge and fluid residues. 371 Metalworking Fluids . storage.com/.2 9. variation in these characteristics may occur. °API Viscosity: @ 40°C. refer to its Material Safety Data Sheet at http://www.epc.73 Pass Pass Present D 1298 D 445 D 445 (calc) (calc) D 2270 D 92 D 97 D 130 D 2877 Cincinnati Machine D 665B These characteristics are typical of current production. SUS Viscosity Index Flash Point. cables and other parts requiring tackiness • Some combined hydraulic and tableway applications Protect the Environment Do not discharge into drains. Performance Features and Benefits • Excellent stick-slip performance • Excellent thermal stability • Outstanding anti-wear/EP and rust prevention performance • Tackiness helps improve its ability to stay in place Advice on applications not covered in this handbook may be obtained from your Shell representative. or use of this product. cSt @ 100°C. Main Applications • Central lubrication systems on Goss International printing presses • Machine tool slides and tables • Chains. SUS @ 210°F. °F Pour Point. COC. While future production will conform to Shell specifications.Shell TONNA® Oil G Premium grade oil for lubricating certain gear and bearings.7 109 400 5 1a 0. °F Copper Corrosion 3 hrs @ 212 °F Stick/Slip Thermal Stability Rust Test Tackiness Additive Test Method 68 Dark Red Stringy 31.shell. Typical Physical Characteristics Shell TONNA® Oil G Appearance Texture Gravity. cSt @ 100°F. All other customers please call 1+800-237-8645 for all of your service needs. machine tool slides and tables Shell TONNA® Oil G is a premium quality machine oil designed with special additives that help prevent stick-slip. please call 1+800-332-6457 for all of your service needs. soil. If you are a Shell Distributor. Handling and Safety Information For information on the safe handling.3 56.0 67. Metalworking Fluids 372 . or water.02 347. epc. and Recommendations Shell TONNA® Oil T 32 meets the following specifications: P-53 (ISO 32) Handling and Safety Information For information on the safe handling.shell. Shell TONNA® Oil T 32 can be used also in the hydraulic and gearboxes system. Lower viscosity grades like ISO 32 are intended for horizontal slide lubrication. please call 1+800-332-6457 for all of your service needs. or water. or use of this product. anti-wear. Specifications. storage. soil. If you are a Shell Distributor. Main Applications • Machine tool slideways. including cast iron and synthetic materials. 373 Metalworking Fluids . All other customers please call 1+800-237-8645 for all of your service needs. • Good anti-wear performance Provides anti-wear protection for slideways. tables and feed mechanisms • Developed for use on a wide range of materials used for machine tool slideway surfaces. bearings and hydraulic system components. Advice on applications not covered in this handbook may be obtained from your Shell representative. This provides benefits of improved finished surface quality and dimensional accuracy of workpieces. Protect the Environment Do not discharge into drains. • Excellent corrosion prevention characteristics Provides effective protection of machine tool surfaces and components in the presence of water-miscible cutting fluids. It is specially recommended in cases where high exposure to soluble cutting fluids exists. • Good frictional properties “Stick-slip” problems are overcome allowing more accurate positioning. gears. refer to its Material Safety Data Sheet at http://www. resisting wash-off by metalworking fluids and those reducing oil consumption and giving more uniform working condition for the machine. • Good slideway adhesion Provides very effective adhesion to slideway surfaces. It is based on highly refined mineral oils and contain additives to enhance tackiness.Shell TONNA® Oil T High performance lubricant for machine tool slideways Shell TONNA® Oil T is specially designed for the lubrication of machine tool slides and tables. Approvals. Performance Features and Benefits • Ready separation from water-miscible cutting fluids Separates completely and immediately from water-miscible metalworking oils allowing easy removal by skimming.com/. The formulation helps to prevent loss of performances deterioration in case of contamination. and stick-slip characteristics. While future production will conform to Shell specifications.Typical Physical Characteristics Shell TONNA® Oil T Kinematic Viscosity @ 40°C cSt @ 100°C cSt Viscosity Index (ISO 2909) Flash Point (COC) °C Pour Point °C Density @ 15°C kg/L Method ASTM 445 ASTM D 2270 ASTM D 92 ASTM D 97 ASTM D 4052 32 32 5. Metalworking Fluids 374 . variation in these characteristics may occur.4 107 215 -30 0.870 These characteristics are typical of current production. including cast iron and synthetic materials.Shell TONNA® Oil V High tackiness machine tool slideway lubricants Shell TONNA® Oils V are specially designed for the lubrication of machine tool slides and tables. • Excellent corrosion prevention characteristics Provides effective protection of machine tool surfaces and components in the presence of water-extendible cutting fluids. For vertical slides use Shell TONNA® Oil V 220. tables and feed mechanisms Developed for use on a wide range of materials used for machine tool slideway surfaces. Shell TONNA® Oil V 68 is intended for horizontal slideways and can be also be used in the hydraulic and gearbox system. They are based on highly refined mineral oils and contain additives to enhance tackiness. Protect the Environment Do not discharge into drains. or use of this product. anti-wear and stick-slip characteristics. Approvals. storage. 375 Metalworking Fluids . Main Applications • Machine tool slideways. soil. gears.epc. resisting wash-off by metalworking fluids and thus helping to reduce oil consumption and thereby giving more uniform working conditions for the machine. All other customers please call 1+800-237-8645 for all of your service needs. bearings and hydraulic system components. They are specially recommended in cases where high adherence is required. refer to its Material Safety Data Sheet at http://www. Performance Features and Benefits • Excellent slideway adhesion The high tackiness agent content provides very effective adhesion to slideway surfaces. and Recommendations Shell TONNA® Oils V meet the following specifications: Cincinnati Machine P-50 (220).shell. • Ready separation and high compatibility with water-extendible cutting fluids Separates readily from water-extendible metalworking oils allowing easy removal by skimming. please call 1+800-332-6457 for all of your service needs. or water. Advice on applications not covered in this handbook may be obtained from your Shell representative. This provides benefits of improved finished surface quality and dimensional accuracy of workpieces. P-47 (68) Handling and Safety Information For information on the safe handling.com/. The formulation prevents loss of performance in the presence of contamination. • Good anti-wear performance Provides anti-wear protection for slideways. Specifications. • Good frictional properties “Stick-slip” problems are overcome. If you are a Shell Distributor. allowing more accurate positioning. variation in these characteristics may occur.Typical Physical Characteristics Shell TONNA® Oil V Kinematic Viscosity @ 40°C cSt @ 100°C cSt Viscosity Index Density @ 15°C kg/L Flash Point.8 8. °C Pour Point °C (ISO 3016) Test Method ASTM 445 ASTM 2270 ASTM 4052 ASTM D 92 ASTM 97 68 6. COC. While future production will conform to Shell specifications.9 105 880 225 -24 220 220 18. Metalworking Fluids 376 .5 99 895 250 -15 These characteristics are typical of current production. in order to maintain performance for long periods. variation in these characteristics may occur.5 51. kg/L Kinematic Viscosity @ 40°C. storage.4 524. which can be used between 30°C to 80°C. or water.5 19. Protect the Environment Do not discharge into drains.9 6.shell.com/. Handling and Safety Information For information on the safe handling. While future production will conform to Shell specifications. Typical Physical Characteristics Method Appearance Density @ 15°C. Performance Features and Benefits • Low aromatic components • Low viscosity Storage Requirements The product should be stored inside (5-40°C) no more than 2 years and be protected from freezing. Main Applications Shell VOLUTA® C 201 is a cold quenching oil.epc. All other customers please call 1+800-237-8645 for all of your service needs. Shell VOLUTA® C 201 flash point guarantees a high security level.Shell VOLUTA® C 201 Neat Quenching Oil Shell VOLUTA® C 201 is a cold quenching oil for hardening steels with alloy content. The quenching properties of Shell VOLUTA® C 201 remain constant so you can use it for hardening steels with an alloy content. please call 1+800-332-6457 for all of your service needs.2 4.902 20. cSt Flash Point COC. °C Quenching parameters @ 40 °C Vr Maximum cooling rate (°C/s) qVr Temperature at maximum cooling rate (°C) Vr @ 300°C cooling rate at 300°C (°C/s) Time to reach 600°C Time to reach 400°C Time to reach 200°C ASTM D 4052 ASTM D 445 ASTM D 92 (ISO 9950) Inconel Probe Shell VOLUTA® C 201 Clear Yellow 0. or use of this product. soil.7 13. refer to its Material Safety Data Sheet at http://www. cSt @ 100°C. If you are a Shell Distributor. Shell VOLUTA® C 201 is formulated with high quality base oils and additives selected with careful attention.7 These characteristics are typical of current production. 377 Metalworking Fluids . Advice on applications not covered in this handbook may be obtained from your Shell representative.1 210 47. INCONEL PROBE Oil temperature : 40°C Metalworking Fluids 378 . Shell VOLUTA® C 302 Neat Quenching Oil Shell VOLUTA® C 302 is recommended for cold quenching and should be used to quench easy to hard alloyed steels. or use of this product.shell. variation in these characteristics may occur. soil.1 177 91. storage. refer to its Material Safety Data Sheet at http://www. Make sure that the heating components. Protect the Environment Do not discharge into drains.750 These characteristics are typical of current production. All other customers please call 1+800-237-8645 for all of your service needs. While future production will conform to Shell specifications. after carbonitriding or cementation.61 6. Main Applications Shell VOLUTA® C 302 is recommended for conventional quenching of poor ability quenching alloys steels (35CD4.875 42. Handling and Safety Information For information on the safe handling. The low viscosity makes it suitable for quenching of small pieces where drag out has to be reduced. Storage Requirements The product should be stored inside (5-40°C) no more than 2 years and be protected from freezing.35 8. Shell VOLUTA® C 302 can be used after salt bath. °C Quenching parameters @ 40 °C Vr Maximum cooling rate (°C/s) qVr Temperature at maximum cooling rate (°C) Vr @ 300°C cooling rate at 300°C (°C/s) Time to reach 600°C Time to reach 400°C Time to reach 200°C ASTM D 4052 ASTM D 445 ASTM D 92 (ISO 9950) Inconel Probe Shell VOLUTA® C 302 Black Liquid 0. The lifetime of the quenching oil depends on the control of the temperature.) in cold quenching operation.75 11. 379 Metalworking Fluids . kg/L Kinematic Viscosity @ 40°C. the cooling and agitation systems all work properly.869 20. cSt Flash Point COC. Typical Physical Characteristics Method Appearance Density @ 15°C. If you are a Shell Distributor. or water. please call 1+800-332-6457 for all of your service needs. 42CD4 and 100C6 as ex.6 4. Performance Features and Benefits • Low aromatic components • Low viscosity • High speed quenching • High refined base oil Advice on applications not covered in this handbook may be obtained from your Shell representative.89 596. cSt @ 100°C.epc.com/. INCONEL PROBE OIL TEMPERATURE : 40°C Metalworking Fluids 380 . in cold quenching operation. or use of this product. ® Handling and Safety Information For information on the safe handling. If you are a Shell Distributor. refer to its Material Safety Data Sheet at http://www. kg/L Kinematic Viscosity @ 40°C. Protect the Environment Do not discharge into drains. please call 1+800-332-6457 for all of your service needs. While future production will conform to Shell specifications.870 23. Typical Physical Characteristics Method Appearance Density @ 20°C. The low viscosity makes it suitable for quenching of small pieces where drag-out has to be reduced.6 15.com/.epc. °C Quenching parameters @ 40 °C Vr Maximum cooling rate (°C/s) qVr Temperature at maximum cooling rate (°C) Vr @ 300°C cooling rate at 300°C (°C/s) Time to reach 600°C Time to reach 400°C Time to reach 200°C ASTM D 4052 ASTM D 445 ASTM D 92 (ISO 9950) Inconel Probe Shell VOLUTA® C 400 Light Yellow 0. cSt Flash Point COC.50 These characteristics are typical of current production. Main Applications Shell VOLUTA C 400 is recommended for conventional quenching of steel with poor ability quenching alloys steels. or water. 381 Metalworking Fluids .875 29.3 206 89 595.0 11.Shell VOLUTA® C 400 Neat Quenching Oil Shell VOLUTA® C 400 is recommended for cold quenching and should be used to quench steel with poor ability to harden Performance Features and Benefits • High speed quenching • Low viscosity Storage Requirements The product should be stored inside (5-40°C) no more than 2 years and be protected from freezing. Make sure that the heating components. the cooling and agitation systems all work properly. variation in these characteristics may occur. soil. The lifetime of the quenching oil depends on the control of temperature.1 9.shell.9 4. storage. cSt @ 100°C. Advice on applications not covered in this handbook may be obtained from your Shell representative. All other customers please call 1+800-237-8645 for all of your service needs. INCONEL PROBE Oil temperature : 40°C Metalworking Fluids 382 . while achieving the desired metallurgical results. 383 Metalworking Fluids . Make sure that the heating components.com/. please call 1+800-332-6457 for all of your service needs. refer to its Material Safety Data Sheet at http://www. Shell VOLUTA® VH401 is suitable for use in baths up to 350°F. Performance Features and Benefits • Heat dissipation • Controlled hardness Advice on applications not covered in this handbook may be obtained from your Shell representative. SUS @ 210°F. Main Applications Shell VOLUTA VH401 is recommended for the production of very hard parts especially where distortion of the quenched parts cannot be tolerated. COC. 70°F Relative Cooling Index GM Quench Speed. The lifetime of the quenching oil depends on the control of temperature. Typical Physical Characteristics Shell VOLUTA® Appearance Viscosity: @ 40°C. variation in these characteristics may occur.shell. °F Pour Point.Shell VOLUTA® VH401 Shell VOLUTA® VH401 is made from highly refined paraffinic base oils and is used in quench and marquench operations. cSt @ 100°F. SUS Viscosity Index Gravity. the cooling and agitation systems all work properly. Seconds D 445 D 445 D 88 D 88 D 2270 D 1298 D 92 D 97 D 3520 37 85 34 243 20. cSt @ 100°C. While future production will conform to Shell specifications. If you are a Shell Distributor.epc. The bath temperature should be maintained as low as possible. All other customers please call 1+800-237-8645 for all of your service needs.2 565 5 Test Method VH401 These characteristics are typical of current production. °F Quench Speed Seconds. or use of this product. storage. Protect the Environment Do not discharge into drains. or water. °API Flash Point. ® Handling and Safety Information For information on the safe handling.0 1288 101 95 27. soil. Metalworking Fluids 384 . Advice on applications not covered in this handbook may be obtained from your Shell representative. nor should it be used where DOT 4 or DOT 5 fluid is specified. All other customers please call 1+800-237-8645 for all of your service needs. Specifications.shell. All brake fluids should be kept clean and dry.116. 385 Power Steering and Brake Fluid . foreign and domestic cars. Performance Features and Benefits • Meets or exceeds Federal Motor Vehicle Safety Standards (FMVSS) No. dirt. please call 1+800-332-6457 for all of your service needs.FormulaShell® DOT3 Brake Fluid Hydraulic brake fluid FormulaShell® DOT 3 Brake Fluid is a glycol-based hydraulic brake fluid. FormulaShell® DOT 3 Brake Fluid has been formulated for use with disc and drum brakes. buses and motorcycles where a DOT 3 fluid is specified.epc. and Recommendation Dept. of Transportation SAE DOT 3 J1703 Main Applications Recommended for use in the hydraulic brake system of any motor vehicles where: • DOT 3 hydraulic brake fluid requirements are specificed • Brake Fluid Standard SAE J-1703 requirements are specified • Motor Vehicle Safety Standards No. Protect the Environment Do not discharge into drains. FormulaShell® DOT 3 Brake Fluid should never be used in place of or mixed with silicone-based Handling and Safety Information For information on the safe handling. Contamination with mineral oil. or water could cause brake system failure. Approvals. which provide excellent corrosion protection for the metallic components of the brake system. or use of this product. FormulaShell® DOT 3 Brake Fluid contains oxidation and corrosion inhibitors. soil. refer to its Material Safety Data Sheet at http://www. 516. and SAE-J1703 • Minimum dry boiling point exceeds 450°F (232°C) • Minimum wet boiling point 284°F (140°C) • Excellent compatibility with elastometric system components • Resistance to oxidation and corrosion • High-temperature stability • Low-temperature fluidity brake fluid. ISO-4925. trucks. 116 requirements are specified FormulaShell® DOT 3 Brake Fluid is not a silicone-based brake fluid and does not meet DOT 4 or DOT 5 brake fluid requirements. or water. FormulaShell® DOT 3 Brake Fluid also resists oxidation from the high temperatures encountered in modern disc braking systems. If you are a Shell Distributor. storage.com/. Follow vehicle manufacturer’s recommendation when adding brake fluid. FormulaShell® Power Steering Fluid FormulaShell® Power Steering Fluid is a premium quality fluid designed to provide high performance in power steering systems.epc. (°F).9 177 178 -42 These characteristics are typical of current production. 15. The owner’s service manual specifications should be followed for all applications.5 39.5 7. Mercedes-Benz. FormulaShell® Power Steering Fluid offers high performance for virtually all power steering systems (see Applications) including those specifying the use of automatic transmission fluids.6°C (60°F) Viscosity. Recommended for complete fluid replacement or top-off in most passenger cars and light duty trucks. Subaru and Volvo. All other customers please call 1+800-237-8645 for all of your service needs. Not recommended for use in Honda vehicles. storage. Typical Physical Characteristics FormulaShell® Power Steering Fluid API Gravity. Note: Do not use in power steering systems which require Honda Part No. cSt @ 40°C (SUS) Viscosity. Pour Point. 08208-99961.shell. Typical Results 29. While future production will conform to Shell specifications. Handling and Safety Information For information on the safe handling. It has been formulated to reduce power steering pump squeal even under severe conditions. or use of this product. refer to its Material Safety Data Sheet at http://www. (°F). soil. °C.com/. Performance Features and Benefits • Helps protect power steering unit components against wear • Helps prevent rust and corrosion • Protects against seal and hose deterioration Advice on applications not covered in this handbook may be obtained from your Shell representative. Max. variation in these characteristics may occur. Min. Power Steering and Brake Fluid 386 . Main Applications Meets the service requirements for: • DaimlerChrysler MS5931 • Ford ESW-M2C128-C and D • GM 9985010 • Volkswagen TL-VW-570-26 • Navistar TMS6810 Also suitable for use in Mazda. FormulaShell® Power Steering Fluid helps prolong the life of power steering units. COC. °C. If you are a Shell Distributor. please call 1+800-332-6457 for all of your service needs. cSt @ 100°C (SUS) Viscosity Index Flash Point. or water. Protect the Environment Do not discharge into drains. All other customers please call 1+800-237-8645 for all of your service needs.epc. DaimlerChrysler. While future production will conform to Shell specifications. or use of this product. °F Test Method D 1500 D 1298 D 2983 D 445 D 92 D 97 Amber 29. variation in these characteristics may occur. and Volkswagen power steering systems • Suitable for use in Subaru. Handling and Safety Information For information on the safe handling. Main Applications • Approved for use in various GM.com/. If you are a Shell Distributor.Shell Power Steering Fluid 20631 Premium fluid for power steering systems Shell Power Steering Fluid is formulated to meet the requirements of GM and DaimlerChrysler specifications for fluids used in automotive type power steering systems.92 355 -45 These characteristics are typical of current production. cSt Flash Point. °API Viscosity @ -45°F. storage. refer to its Material Safety Data Sheet at http://www.5 23900 7. Typical Physical Characteristics Shell Power Steering Fluid 20631 Color Gravity. International. Mazda or Volvo power steering systems • Should not be used in Honda power steering Advice on applications not covered in this handbook may be obtained from your Shell representative.shell. Ford. Mercedes Benz. or water. cP @ 100°C. 387 Power Steering and Brake Fluid . Protect the Environment Do not discharge into drains. °F Pour Point. please call 1+800-332-6457 for all of your service needs. soil. or water. soil. 4-Runner. All other customers please call 1+800-237-8645 for all of your service needs. refer to its Material Safety Data Sheet at http://www.shell.com/.FormulaShell® Multi-Vehicle ATF Multi-vehicle automatic transmission fluid FormulaShell® Multi-Vehicle Automatic Transmission Fluid is specially formulated fluid designed to meet the requirements of a broad range of automatic transmission specifications. ATF+3. DEXRON-II D. MERCON. vehicles requiring DEXRON VI fluid or some recent vehicles equipped with continuous variable transmissions (CVT’s). eliminates the need to stock ATF supplements and ensures a high-performance smooth driving experience. AFT-Z1 (Recommended for use where owners manual lists DEXRON III as an alternative to genuine fluid) Type F. FormulaShell® Multi-Vehicle ATF is not suitable for use in many newer 6 and 7 speed transmissions. storage. ZF TE-ML 16L Honda Ford MAN Mercedes-Benz Mitsubishi Nissan/Infiniti Toyota Toyota/Lexus Main Applications FormulaShell® Multi-Vehicle ATF is suitable for use in vehicles previously serviceable by the following specifications: • GM DEXRON®. It is not suitable in a few pre-1986 vehicles where Type F fluids were specified. LX models) 55. LT71141 DEXRON. Voith Volvo Various Handling and Safety Information For information on the safe handling. Matic-J.epc. please call 1+800-332-6457 for all of your service needs. If you are a Shell Distributor. GM DEXRON® IIE and DEXRON® III • Type A and Type A Suffix • Ford MERCON® and MERCON® V • Chrysler Automatic Transmissions (ATF® +3 and ATF +4 ) • Allison C-4 • Caterpillar TO-2 Advice on applications not covered in this handbook may be obtained from your Shell representative. DEXRON-III H (2005 GM Vehicles) Premium. MERCON V 339F Pre-1996 (Suitable for use in Pre-1996 models) Diamond SP-II. Diamond SP-III Matic-D. Matic-K Type T-III Type T-IV (Suitable for service fill or top off except 2004 and onward Prius. Chrysler BMW GM ATF+. and Recommendations FormulaShell® Multi-Vehicle ATF is recommended for use in vehicles requiring the following fluid applications: Allison C-4 Protect the Environment Do not discharge into drains. ATF+4 LA2634. Lexus (GL. GM DEXRON® II. or use of this product. particularly those in European manufacturer vehicles. Transmission and Converter Fluid 388 . Landcruiser. ATF+2 Type 7176. Approvals.32 (G607) Volvo ZF TE-ML 14B.6335. ATF+2. LS. DEXRON II. Performance Features and Benefits FormulaShell® Multi-Vehicle ATF protects against shudder. Specifications. FormulaShell® Multi-Vehicle ATF is a special blend of high quality base stocks with an advanced additive system for automatic and powershift transmissions. FormulaShell® MultiVehicle ATF is recommended for use in most USA vehicles. 389 Transmission and Converter Fluid .60 170.200 184 (363) -48 (-54) Viscosity Index Brookfield Viscosity Flash Point Pour Point These characteristics are typical of current production. variation in these characteristics may occur.5 204 10.82 7.8 51.Typical Physical Characteristics FormulaShell® Multi-Vehicle ATF Color Gravity Specific Gravity Pounds per Gallon Kinematic Viscosity @ 40°C @ 100°C @ 100°F @ 210°F @ 40°C cSt cSt (SUS) (SUS) cP °C (°F) °C (°F) @ 60°F @ 60°F °API °API Red 32. While future production will conform to Shell specifications.16 33.861 7.8 0. If you are a Shell Distributor. Specifications. storage. reliable. Transmission and Converter Fluid 390 . or use of this product.4 156 870 184 -48 These characteristics are typical of current production. soil. Advice on applications not covered in this handbook may be obtained from your Shell representative. or water.6 7. Main Applications • • • • Passenger car automatic transmissions Heavy duty automatic transmissions Power steering units Hydraulic power systems Protect the Environment Do not discharge into drains. Typical Physical Characteristics Shell DONAX® TA Color Kinematic Viscosity Viscosity Index Density Flash Point (COC) Pour Point @15°C kg/m3 °C °C @40°C @100°C cSt cSt Red 39. • Suitable for use in applications where Allison C-4 type fluids are required. • Excellent shear-stability A special ‘VI’ improves ensures Shell DONAX® TA stays ‘in grade’ for a longer period. Color Shell DONAX® TA is dyed red for identification purposes.com/. please call 1+800-332-6457 for all of your service needs. power steering and hydraulic fluid applications. • Dependable anti-wear protection Long component life required for consistent gear and hydraulic pump applications.epc. All other customers please call 1+800-237-8645 for all of your service needs.Shell DONAX® TA Automatic transmission fluid A high quality transmission fluid suitable for many passenger car and heavy duty automatic transmissions. Handling and Safety Information For information on the safe handling. variation in these characteristics may occur. While future production will conform to Shell specifications. • High oxidation resistance Resistant to oil degradation ensures consistent performance. and Recommendations • Suitable for performance in applications requiring a IID type fluid. refer to its Material Safety Data Sheet at http://www. Performance Features and Benefits • Friction modified Provides consistent.shell. smooth and trouble-free operation of many automotive transmission systems. Approvals. If you are a Shell Distributor. storage. Handling and Safety Information For information on the safe handling.8613 These characteristics are typical of current production. Main Applications Heavy Duty Allison Automotive Transmissions Shell DONAX® TA-389 is suitable for all Allison automatic transmissions in on-highway or off-highway applications.6°C) Kinematic Viscosity @40°C. variation in these characteristics may occur. All other customers please call 1+800-237-8645 for all of your service needs.shell. Specifications. please call 1+800-332-6457 for all of your service needs.Shell DONAX® TA-389 High performance heavy duty automatic transmission fluid Shell DONAX® TA-389 is designed for use in Allison heavy duty automatic transmissions.2 ASTM D-2270 ASTM D-92 ASTM D-97 177 206 (403) -51 (-60) ASTM D-1500 Results Red 0. (COC) °C (°F) Pour Point. While future production will conform to Shell specifications. Color Specific Gravity @ 60°F (15. cSt Viscosity Index Flash Point. cSt @100°C. Typical Physical Characteristics Shell DONAX® TA-389 Appearance. Storage Requirements Store at ambient temperatures and minimize periods of exposure to temperatures above 35°C (95 °F).epc. refer to its Material Safety Data Sheet at http://www. or water. Approvals. and Recommendations Shell DONAX® TA-389 is officially licensed under Allison TES-389 and received approval number AA-32212007. Performance Features and Benefits • Shell DONAX® TA-389 meets requirements of Allison TES-389 heavy-duty automatic transmission. or use of this product.com/. soil. 391 Transmission and Converter Fluid . °C (°F) ASTM D-0445 35 7. Advice on applications not covered in this handbook may be obtained from your Shell representative. Protect the Environment Do not discharge into drains. extend clutch life and provide transmission slippage control. they meet the Caterpillar TO-4 specification as well as the Allison C-4 requirements for transmission and drive train fluids and are available in SAE viscosity grades 10W. TO-2 • Terex Construction Equipment • Eaton Fuller transmissions • Vickers M-2950-S for Mobile Hydraulics • Euclid Equipment • ZF Powershift • Ford Type F transmission fluid (SAE 10W) Main Applications • Applications requiring a TO-4 fluid such as transmissions. final drives and hydraulic systems • Manual. Transmission and Converter Fluid 392 . Protect the Environment Do not discharge into drains. C-3 (SAE 10W. refer to its Material Safety Data Sheet at http://www. 30 and 50.shell. If you are a Shell Distributor. Specifications. especially during high-load operation at extreme temperatures • Do not contain friction modifiers. 30) • Komatsu-Dresser Equipment • Caterpillar TO-4. making them suitable for use in twin disc clutches Advice on applications not covered in this handbook may be obtained from your Shell representative. oil immersed brake and hydraulic systems fitted to heavy-duty off-road equipment. powershift and automatic transmissions requiring a Allison C-4 fluid (SAE 10W and 30 grades) • High pressure hydraulic systems requiring antiwear properties and excellent rust protection • Non-engine applications requiring an API CD/TO-2 fluid • Twin disc clutches Note: Shell DONAX® TC is not recommended for farm tractor service that employs a common reservoir for transmission and hydraulic systems. Specially formulated. please call 1+800-332-6457 for all of your service needs. storage.com/. All other customers please call 1+800-237-8645 for all of your service needs. soil. Performance Features and Benefits • Outstanding oxidation resistance and sludge control • Available in SAE viscosity grades 10W. Handling and Safety Information For information on the safe handling.Shell DONAX® TC Premium fluids for heavy duty off-highway equipment transmission and hydraulic systems Shell DONAX® TC oils are designed to meet the demanding requirements of modern transmission. hydraulic pumps and drive train components • Excellent controlled frictional properties that minimizes chatter in wet-disc brakes. or water. Approvals. Shell DONAX® TD is more suitable for those applications.epc. and 50 to meet varied operational needs • Provide excellent antiwear performance for gears. or use of this product. 30. final drive. and Recommendations Shell DONAX® TC is recommended for use in all of the following applications • Allison C-4. 4 6.5 100 min. 210 (410) -36 (-33) SAE Grade 30 28.Typical Physical Characteristics Shell DONAX® TC Gravity.5 17. ºC (ºF) Pour Point. 229 (445) -18 (0) These characteristics are typical of current production. °API Viscosity @ 100°C.5 – 19.8 10.0 102 min. While future production will conform to Shell specifications. 227 (440) -27 (-17) 50 26.5 96 min. cSt Viscosity Index Flash Point. variation in these characteristics may occur.6 – 12. 393 Transmission and Converter Fluid .0 – 7. ºC (ºF) Test Method 10W D 1298 D 445 D 2270 D 92 D 97 30. 35VQ25 • Volvo WB-101 • White Farm Q-1826. M2C86-B. Shell DONAX® TC. They are exceptional universal tractor fluids specially formulated for use where a common fluid reservoir serves transmissions. FORMULASHELL ATF DEXRON III/MERCON or Shell ROTELLA® T of the correct viscosity are recommended for this application. HF-2 • John Deere JDM J20A. Performance Features and Benefits • Incorporates a friction modifier for proper noise-free operation of wet-brakes • excellent low temperature fluidity provides good response at low temperatures • Shell DONAX® TD provides excellent service in virtually all makes of construction and farm tractors • Is frequently used as a single fluid to prevent accidental contamination or misapplication and to eliminate the need to purchase and keep in inventory several products for most farm and construction equipment Specifications. hydraulic systems. M2C48-B. I-286-S. Transmission and Converter Fluid 394 . JD303 • Ford New Holland M2C134-A/B/C/D. DONAX® TC is suitable for those applications. ESN-M2C41-B. Approvals. and Recommendations Although it may differ from manufacturers’ recommended fluids. final drives and hydraulic systems. 1129A. 24M • Vickers M-2950-S.Shell DONAX® TD Premium transmission-hydraulic-wet brake fluids for tractors Shell DONAX® TD oils are premium quality fluids for use in transmissions. MS-1206(PTF). MAT 3505 • Hesston-Fiat AF-87 • Kubota UDT Fluid • International Harvester IHC B-6 (Hy-Tran) and B5 (also see Case) • Landini • Massey Ferguson M1110. oil immersed brakes and other ancillary systems fitted to agricultural tractors and off-road equipment. -1722. • AGCO (Deutz-Allis) Powerfluid 821XL. Shell DONAX® TD is not recommended for Allison C-4 service. Shell DONAX® TD is suitable for use in all of the following applications. Advice on applications not covered in this handbook may be obtained from your Shell representative. 144. J14B/C. 1802 (Type 55) (also see AGCO) • ZF TE-ML-03E Main Applications • Tractors and other equipment using a common fluid to lubricate the transmission. M1141 (Permatran III) • Minneapolis-Moline • Oliver Type • Renk Transmissions • Steiger SEMS 17001 • Versatile (now New Holland) 23M. 185 • Case MS-1204. MS-1207 (Hy-Tran Plus). -1705. -1766B. MS-1210 (TCH Fluid) • Caterpillar TO-2 • Clark • Dennison HF-0. 145. C(DONAX® TD). MS-1209. B. PF821 Allis-Chalmers 257541 • Case JIC-143. differential and hydraulic systems • Caterpillar powershift transmissions requiring a TO-2 Fluid • Mobile equipment using Sundstrand hydrostatic transmissions • Mobile and industrial hydraulic systems operating over a wide temperature range Shell DONAX® TD is not suitable for Caterpillar TO-4 service. 1135. 201. M2C53-B. J20D (DONAX® TD Low Vis). FNHA-2-C200. The Allison Transmission Division of General Motors has revised its C-4 approvals to no longer include tractor hydraulic fluids (THFs). HF-1. 1127A/B. 1 7. ºC (ºF) Pour Point. ºC (ºF) D 1298 D 445 D 445 D 2270 D 92 D 97 28. cSt Viscosity Index Flash Point. variation in these characteristics may occur.epc. 395 Transmission and Converter Fluid . or use of this product.2 10.7 183 200(392) -51(-60) Test Method Shell DONAX® TD Shell DONAX® TD Low Vis These characteristics are typical of current production. Typical Physical Characteristics Shell DONAX® TD Property Gravity. soil. API Viscosity: @ 40°C. Protect the Environment Do not discharge into drains. All other customers please call 1+800-237-8645 for all of your service needs.1 65. cSt @ 100°C.Handling and Safety Information For information on the safe handling.2 142 220 (420) -42 (-44) 32. storage.1 37. While future production will conform to Shell specifications. refer to its Material Safety Data Sheet at http://www.shell. please call 1+800-332-6457 for all of your service needs. or water. If you are a Shell Distributor.com/. • Excellent shear stability. Shell recommends that the transmission system is appropriately drained and flushed in order to obtain all of the performance benefits that changing to this fluid will provide. rivaling the leading synthetic heavy duty automatic transmission fluid. The physical characteristics provided by the additive technology and semisynthetic base oils allows for extremely low temperature fluidity.Heavy-duty pickup trucks Shell DONAX® TX can also be used in ZF and Voith manufactured heavy duty transmissions as well as those previously serviceable by DEXRON® III and MERCON®. Field testing has shown it’s capability of extended drain service even in severe operating conditions. • One fluid for year-round use in all geographic locations Oil Drain Interval Potential: This technology allows extended oil drain intervals up to 50. This technology has been proven in severe service applications to go the max 50.Buses and Coaches .000 miles for severe service and 100. However. shear stability and frictional characteristics of the additive technology provides outstanding oil performance allowing the equipment operator to extend oil drain intervals while maximizing the life of the transmission.Motor-homes . Performance Features and Benefits Shell DONAX® TX offers the following performance features and benefits: • Excellent thermal and oxidation stability Shell DONAX® TX resists formation of deposits to ensure longer fluid life and better fluid performance under arduous conditions. further protecting the transmission components from premature wear under extreme operating conditions.On/Off-highway vehicles . and should be accompanied by an appropriate oil analysis program. and lower maintenance costs due to extended drain intervals and longer transmission component life.Municipal fleets . Main Applications • Heavy Duty Automatic Transmissions Shell DONAX® TX was developed to meet the extended drain requirements of late model heavy duty transmissions. Shell DONAX® TX is compatible with most other transmission fluids and seals. • High viscosity index Shell DONAX® TX incorporates latest syntheticblend base fluid technology. school buses . corrosion and foaming resistance Shell DONAX® TX retains its fluid characteristics even under high loads and shear conditions. and is particularly suited to mixed fleet operations. The excellent wear protection. heavy duty universal powershift and automatic transmission fluid approved and licensed for use in Allison transmissions. 396 Transmission and Converter Fluid .Vans. Shift Comfort and Maintenance Costs The combination of these features and benefits translates into smooth shifting comfort.Emergency vehicles . Shell DONAX® TX is recommended for use in the following applications: .000 miles interval beyond the standard recommended drain interval.Commercial vehicles and trucks . • Compatible with most other automotive transmission fluids and seals When changing to Shell DONAX® TX.000 mile drain intervals in Allison transmissions. synthetic-blend.Shell DONAX® TX Premium Heavy Duty Transmission Oil Shell DONAX® TX is a premium performance. It is particularly suitable for Allison transmissions.000 miles for regular service. Oil analysis should be conducted every 15. which provides outstanding high and low temperature performance. 7 7. Approvals. Typical Physical Characteristics Shell DONAX® TX Kinematic Viscosity @ 40°C. COC (°C) Pour Point. Specifications. refer to its Material Safety Data Sheet at http://www. variation in these characteristics may occur.epc. cSt @ 100°C. cSt Viscosity Index Specific Gravity. While future production will conform to Shell specifications. soil.85 212 -51 Results These characteristics are typical of current production. Handling and Safety Information For information on the safe handling. All other customers please call 1+800-237-8645 for all of your service needs. 397 Transmission and Converter Fluid . and Recommendations • Allison TES-389 (AA-32332007) • Former Dexron-III applications • Former Ford Mercon applications • Ford Mercon V (M5060501) • Voith 55. If you are a Shell Distributor.shell. 16L.Advice on applications not covered in this handbook may be obtained from your Shell representative.1 ASTM D-2270 ASTM D-287 ASTM D-92 ISO 3016 181 0.6335. (ºC) Test Method ASTM D-445 33. 17C • MAN 339 Type F Protect the environment Do not discharge into drains. please call 1+800-332-6457 for all of your service needs.com/. or use of this product. storage. @ 16°C Flash Point.33 (Aug 04) • ZF TE-ML14B. or water. COC. pitting. CP @ 40°C. storage. and low temperature performance. If you are a Shell Distributor. soil. cSt Viscosity Index Flash. Main Applications • Manual transaxle/transmission requiring a fully formulated synchromesh transmission fluid Advice on applications not covered in this handbook may be obtained from your Shell representative.08 208 195 (385) -45 (-50) These characteristics are typical of current production. While future production will conform to Shell specifications. and wear • Protection against rust and corrosion • Excellent low temperature performance Approvals and Recommendations • • • • GM Specification Number 9985648 Mopar Part Number 4761526 GM Part Number 12345349 Chrysler Specification Number MS-9224 Handling and Safety Information For information on the safe handling. please call 1+800-332-6457 for all of your service needs.3 25. °C (°F) Pour Point. It offers excellent synchronizer performance. °C (°F) Test Method D 1298 D 2983 D 445 D 445 D 2270 D 92 D 97 MTX Fluid 27. Performance Features and Benefits • Special formulation provides excellent synchronizer performance • Cleaner transaxles/transmissions by minimizing sludge and varnish deposits • Excellent EP characteristics to protect equipment from surface distress such as spalling.6 9. °API Viscosity @ -40°C. or use of this product. yellow metal compatibility.com/.Shell MTX Fluid Synchromesh transmission fluid for manual transaxle/transmission Shell MTX Fluid is a fully formulated synchromesh transmission fluid (STF) for use in manual transaxle/transmissions. Protect the Environment Do not discharge into drains. or water. cSt @ 100°C. refer to its Material Safety Data Sheet at http://www. variation in these characteristics may occur. This product will satisfactorily lubricate manual transaxles/manual transmission from -40°F to +300°F. oxidation stability. Typical Physical Properties Shell MTX Fluid Gravity. All other customers please call 1+800-237-8645 for all of your service needs. Transmission and Converter Fluid 398 .epc.600 41.shell. Shell ATF or Shell ROTELLA® T of the correct viscosity are recommended for this application. The Allison Transmission Division of General Motors has revised its C-4 approvals to no longer include tractor hydraulic fluids (THFs). I-286-S. differential and hydraulic systems • Caterpillar powershift transmissions requiring a TO-2 Fluid • Mobile equipment using Sundstrand hydrostatic transmissions • Mobile and industrial hydraulic systems operating over a wide temperature range Shell ROTELLA® HD Tractor Fluid is not suitable for Caterpillar TO-4 service. MS-1210 (TCH Fluid) • Caterpillar TO-2 • Clark • Dennison HF-0. and Recommendations Although it may differ from manufacturers’ recommended fluids. (Where Shell DONAX® TC is required. -1722. C. B. M2C53-B. -1766B.Shell ROTELLA® HD Tractor Fluid Premium transmission-hydraulic-wet brake fluids for tractors Shell ROTELLA® HD Tractor Fluid is a premium quality fluid for use in transmissions. 144. M2C86-B. MAT 3505 • Hesston-Fiat AF-87 • Kubota UDT Fluid • International Harvester IHC B-6 (Hy-Tran) and B5 (also see Case) • Landini • Massey Ferguson M1110. It is an exceptional universal tractor fluid specially formulated for use where a common fluid reservoir serves transmissions. 201. 399 Transmission and Converter Fluid . 1127A/B. 1135. 1129A. ESN-M2C41-B. M2C48-B. FNHA-2-C200. Advice on applications not covered in this handbook may be obtained from your Shell representative. 24M • Vickers M-2950-S. HF-2 • John Deere JDM J20A. oil immersed brakes and other ancillary systems fitted to agricultural tractors and off-road equipment. MS-1207 (Hy-Tran Plus). J14B/C. Performance Features and Benefits • Incorporates a friction modifier for proper noise-free operation of wet-brakes • Excellent low temperature fluidity provides good response at low temperatures • Shell ROTELLA® HD Tractor Fluid provides excellent service in virtually all makes of construction and farm tractors • Is frequently used as a single fluid to prevent accidental contamination or misapplication and to eliminate the need to purchase and keep in inventory several products for most farm and construction equipment Specifications. M1141 (Permatran III) • Minneapolis-Moline • Oliver Type • Renk Transmissions • Steiger SEMS 17001 • Versatile (now New Holland) 23M. Approvals.) Shell ROTELLA® HD Tractor Fluid is not recommended for Allison C-4 service. -1705. HF-1. JD303 • Ford New Holland M2C134-A/B/C/D. Shell DONAX® TC. PF821 Allis-Chalmers 257541 • Case JIC-143. 35VQ25 • Volvo WB-101 • White Farm Q-1826. 145. • AGCO (Deutz-Allis) Powerfluid 821XL. -1802 (Type 55) (also see AGCO) • ZF TE-ML-03E Main Applications • Tractors and other equipment using a common fluid to lubricate the transmission. 185 • Case MS-1204. final drives and hydraulic systems. Shell ROTELLA® HD Tractor Fluid is suitable for use in all of the following applications. MS-1206(PTF). MS-1209. hydraulic systems. shell. cSt @ 100°C. Protect the Environment Do not discharge into drains.com/. cSt Viscosity Index Flash Point. variation in these characteristics may occur. ºC (ºF) D 1298 D 445 D 445 D 2270 D 92 D 97 28. Transmission and Converter Fluid 400 .1 65. storage. or water. Handling and Safety Information For information on the safe handling.epc. soil. All other customers please call 1+800-237-8645 for all of your service needs.2 10. API Viscosity: @ 40°C. please call 1+800-332-6457 for all of your service needs. Typical Physical Characteristics Shell ROTELLA® HD Tractor Fluid Gravity. If you are a Shell Distributor. or use of this product. refer to its Material Safety Data Sheet at http://www. ºC (ºF) Pour Point. While future production will conform to Shell specifications.Storage Requirements Store at ambient temperatures and periods of exposure to temperatures above 35°C.2 142 220 (420) -42 (-44) These characteristics are typical of current production. please call 1+800-332-6457 for all of your service needs. This fluid is approved as a ROADRANGER® Genuine Lubricant for use in Eaton extended warranty transmission service. soil. • Potential for increased fuel economy over the oil drain interval The enhanced oxidative stability of the product helps maintain the original viscosity of the fluid.com/. synthetic transmission fluid Shell SPIRAX® GSX SAE 50 is the latest addition to the Shell SPIRAX® family of axle and transmission fluids. • Extended Drain Intervals Engineered to provide extended drain capabilities in transmissions such as Eaton and ZF. • Part of the Shell family of heavy-duty lubricants and coolants. See list in Specifications and Approvals. or water. which provide fluidity at sub-zero temperatures as well as lubricity and film strength at elevated temperatures. It is a synthetic heavy-duty transmission fluid specially formulated for extended drain and severe service applications. 401 Transmission and Converter Fluid .shell. Approvals. storage. refer to its Material Safety Data Sheet at http://www. and medium loaded axle drives where mineral or synthetic non EP gear oils are required. • Recognized by Leading Equipment Manufacturers A number of leading equipment manufacturers recognize the benefits of a product like Shell SPIRAX® GSX SAE 50. including those with integrated retarders. Protect the Environment Do not discharge into drains. If you are a Shell Distributor. and Recommendations API Service Classification Eaton Navistar Mack Truck Volvo I-Shift ZF FreedomLine MT-1 PS-164 rev 7 TMS 6816 TO-A-Plus Handling and Safety Information For information on the safe handling. Main Applications • Heavy-Duty transmissions Synchromesh gearboxes.Shell SPIRAX® GSX High performance. Performance Features and Benefits • All-climate year round performance Formulated from synthetic base stocks and additives. Specifications. Advice on applications not covered in this handbook may be obtained from your Shell representative.epc. All other customers please call 1+800-237-8645 for all of your service needs. or use of this product. • Longer transmission life Contains an effective anti-wear system along with corrosion and oxidation inhibitors that protect system components and helps achieve longer transmission life and potential reduced maintenance costs and less down time. thereby increasing the potential for fuel economy savings over the drain interval. g/l.6ºC Density.000 146 < -45 (< 49) 221 (430) pass pass pass 33. ºC (ºF) Flash point. While future production will conform to Shell specifications.0 860 (7. variation in these characteristics may occur.6ºC (lbs.9 678 ASTM D 2983 104. cSt @ 100ºC @ 40ºC Viscosity. Transmission and Converter Fluid 402 . cP @-40ºC Viscosity index Pour point. ºC(ºF) Foam sequence I sequence II sequence III API gravity 15./gal.Typical Physical Properties Shell SPIRAX® GSX SAE 50 Appearance. visual SAE Grade Viscosity. at 100ºC (212ºF) Light Amber 50 17. SUS @ 210ºF @ 100ºF Viscosity. at 100ºC (212ºF) 3 hrs.6/15. 60ºF) Copper strip corrosion 3 hrs.16) 1a pass 1a pass ASTM D 287 ASTM D 1298 ASTM D 130 ASTM D 2270 ASTM D 97 ASTM D 92 ASTM D 892 SAE J 300 ASTM D 445 Test Methods These characteristics are typical of current production.5 132 ASTM D 2161 89.. 15. heavy duty turbine applications. Specifications. less maintenance and less downtime. • Excellent water-shedding properties Water contamination is commonplace in steam turbines. as well as existing gas and steam turbine plants. A patented. SHELL TURBO® Oils CC exhibit excellent surface properties with minimal foam formation and rapid air-release. • Good load carrying capacity Helps reduce excessive gear tooth and turbine component wear making it suitable for use in turbines with highly loaded gears. GEK 46506D. steam and combined cycle turbine Oil SHELL TURBO® Oils CC have been developed to meet the severe demands imposed by modern. SHELL TURBO® Oils CC oxidative stability reduces the formation of sludge and other harmful oxidation products.GEK 32568F. premature oil oxidation and excessive wear. metal free additive technology. GEK101941A • Siemens-Westinghouse 21 T0591 and 55125Z3 • ABB STAL K-110-8121 08/09 • Solar ES 9-224. which can lead to pump cavitation. Revision V • DIN 51515 parts 1 and 2 • ISO 8068 • GEC Alstom NBA P50001A • JIS K-2213 Type 2 • BS 489-1999 • Siemens/Mannesmann Demag 800 037 98 Approved by OEM against: • Siemens TLV 9013 04 • Alstom HTGD 90 117 403 Turbine Oil . and Recommendations SHELL TURBO® Oils CC exceed the major gas and steam turbine manufactures’ lubricant specifications including: • General Electric GEK 28143 A. which minimizes air entrapment. ensures that this product offers substantially improved performance over conventional turbine oils. causing corrosion and affecting bearing lubrication. reducing these effects of high oil flows to a minimum. Performance Features and Benefits • Superb oxidation resistance High temperatures and extended oil drain intervals demand effective oxidation properties of the oil. The result is extended oil life. exceeding OEM specifications for both gas and steam turbines. sludge control and surface properties make SHELL TURBO® Oils CC an excellent choice for combined cycle turbine technology. Because of SHELL TURBO® Oils CC outstanding demulsibility water can be drained easily from the lubrication system. Their outstanding thermal stability. coupled with resistance to formation of lacquer helps reduce the possibility of unplanned outages. Approvals. SHELL TURBO® Oils CC are specially designed to cope with these conditions. protecting the installation against corrosion and premature wear.SHELL TURBO® Oils CC Premium quality industrial gas. Minimizing downtime and maintenance costs. Its unique combination of excellent oxidative stability. class II. increasing the risk of failures. • Outstanding thermal resistance Modern turbines impose high thermal stress on the oil. • Rapid air release and high resistance to foaming High oil flows contribute to the possibility of entrapped air. Main Applications • Power generation combined cycle turbines • Industrial steam turbines • Industrial gas turbines Advice on applications not covered in this handbook may be obtained from your Shell representative. 6 +8. Turbine Oil 404 .0 -12 238 0.0 -12 218 0.6 +8. min) Rust Control (ASTM D665B. >10. All other customers please call 1+800-237-8645 for all of your service needs.Handling and Safety Information For information on the safe handling. ISO Viscosity Grades 46 46. hr) B) RPVOT (ASTM D2272.000 >1. or use of this product.epc. soil.90 105 L 1.16 10/Nil 20/Nil 10/Nil 4 15 Pass 9 min.16 10/Nil 20/Nil 10/Nil 4 15 Pass 9 min. Protect the Environment Do not discharge into drains.0 6.0 5.shell. If you are a Shell Distributor.45 105 L 1. refer to its Material Safety Data Sheet at http://www. or water. please call 1+800-332-6457 for all of your service needs. These characteristics are typical of current production. Full details may be obtained from your local Shell Representative. after water washing) Load Carrying Capacity .000 >1.0 98 SHELL TURBO® Oils CC exceed the major gas and steam turbine manufacturers lubricant specifications. minutes) C) FTM-791b-5308 TAN Increase (mg KOH/g) Viscosity Increase @ 40°C (%) Sludge formation (mg) 32. Typical Physical Characteristics SHELL TURBO® Oils CC 32 Viscosity cSt @ 40 ºC cSt @ 100 ºC Viscosity Index Color (D 1500) Pour Point ºC Flash Point ºC (COC) Total Acid Number (mg KOH/g) Foaming (ml/ml) Sequence I Sequence II Sequence III Air Release (ASTM D3427. storage. min) Water Demulsibility (ASTM D1401.300 +0. While future production will conform to Shell specifications.com/.0 98 >10.300 +0.(FZG) (DIN 51354)–Load Stage Fail Oxidation Control TestsA) TOST Life (modified ASTM D934. variation in these characteristics may occur. • Excellent oil/water separation properties Easy drainage of excessive water from lubrication systems. • Good air release characteristics Effective air release without excessive foaming. Handling and Safety Information For information on the safe handling. This is based on a blend of specially chosen high quality hydrotreated base oils with selected additives to enhance their rust and oxidation properties. • Reliable performance in MHI turbines SHELL TURBO® Oil J32 meets the requirements of MHI turbines and has been successfully tested in the MHI in-house dry TOST test. 405 Turbine Oil . which separate easily from water.com/.SHELL TURBO® Oil J32 Premium industrial turbine oil SHELL TURBO® Oil J32 has been specially formulated to satisfy the demanding requirements of MHI (Mitsubishi Heavy Industry) non-geared steam and gas turbines.epc. Advice on applications not covered in this handbook may be obtained from your Shell representative. Long oil life. Protect the Environment Do not discharge into drains. performance proved over many years in service. soil.shell. All other customers please call 1+800-237-8645 for all of your service needs. please call 1+800-332-6457 for all of your service needs. • Excellent corrosion protection High level of corrosion protection of all metal surfaces. or use of this product. refer to its Material Safety Data Sheet at http://www. or water. storage. SHELL TURBO® Oil J32 is approved by MHI against their specifications Turbine Oil Type 2 (additive) MS04-MA-CL001 (R-1) and MS04-MA-CL002 (R-1). Main Applications • Power generation MHI turbines SHELL TURBO® Oil J32 may also be used for other industrial applications requiring high quality rust and oxidation (R & O) inhibited oils. Performance Features and Benefits • Good thermal and oxidation stability Resists the formation of sludge and other harmful products of oxidation. If you are a Shell Distributor. Typical Physical Characteristics SHELL TURBO® Oil J32 Kinematic Viscosity Viscosity Index Color (ASTM D 1500) Flash Point (COC) Pour Point Total Acid Number Foaming Sequence I Sequence II Sequence III Water Separability (ASTM D 1401) @ 54 ºC Air Release (ASTM D 3427) Copper Corrosion (3h/100 ºC) Rust Control (ASTM D665B) Oxidation Control Tests TOST Life (ASTM D 943) Dry TOST (MHI method) RPVOT (ASTM D 2272) hr min ml (min) min °C °C @ 40°C @ 100°C cSt cSt 32 5. Turbine Oil 406 . variation in these characteristics may occur.3 104 L0.05 30/Nil 20/Nil 30/Nil 40-40-0(10) <4 1b Pass >8000 Pass >950 These characteristics are typical of current production.5 222 -18 0. While future production will conform to Shell specifications. epc. Main Applications • Large heavy duty industrial gas turbines • Smaller gas turbines. gaskets.SHELL TURBO® Oil SG 32 Synthetic industrial gas turbine lubricant SHELL TURBO® Oil SG 32 is a synthetic polyalphaolefin based fluid formulated to meet the demands of high output stationary industrial gas turbines. 407 Turbine Oil . All other customers please call 1+800-237-8645 for all of your service needs. Protect the Environment Do not discharge into drains. or use of this product. and hoses normally used with petroleum based lubricants Specifications. as well as rust protection. storage. refer to its Material Safety Data Sheet at http://www. It is blended with carefully selected additives to impart anti-wear. or water. please call 1+800-332-6457 for all of your service needs. and Recommendations • • • • • Allison Gas Turbine Division EMS-45 Cooper Industries Gas Turbines General Electric Company Gas Turbines Solar Turbines ES 9-224 Westinghouse Gas Turbines Handling and Safety Information For information on the safe handling. If you are a Shell Distributor. high temperature oxidation and corrosion inhibition. Approvals.shell. Performance Features and Benefits • Good low temperature fluidity resulting in low wear and low power consumption during startup • High viscosity index and low pour points resulting in performance over a wide temperature range • High load carrying and anti-wear characteristics • Excellent oxidation stability • Compatibility with petroleum based lubricants and seals. soil. paints.com/. including aircraft-type gas turbines used in stationary industrial application where an ISO 32 viscosity grade is recommended Advice on applications not covered in this handbook may be obtained from your Shell representative. °C (°F).1hr. D1298 Viscosity:.6°C. D 92 Autoignition. D 659 Pour Point. 347°F. minutes.04 0. ppm. mg KOH Metal Weight Change. COC.65 130 243 (470) 274 (525) 388 (730) <-59 (-75) 1b 0.9 0. I. ml Seq.Typical Physical Characteristics SHELL TURBO® Oil SG 32 Specific Gravity. mg KOH/g. 791 Viscosity Change. D 92 Fire Point.10 Pass 0/0 0/0 0/0 0. Turbine Oil 408 . II. D 445 @ 40°C. III. D 974 Rust Protection (salt water). D 892 Seq. cSt Viscosity Index. FTM 5308 Std.00 0. COC.0 5.860 32. 72 hrs. 120 RPM. While future production will conform to Shell specifications. °C (°F). 40 kg. 15.45 1980 3.10 0. variation in these characteristics may occur. D 95 0. °C (°F). mg/cm2 Copper Iron Silver Magnesium Water. ml Seq. % TAN Change. ml Four-Ball Wear . 75°C. D 665B Foaming Tendency. °C (°F). cSt @ 100°C. D 5949 Copper Corrosion. D 2272 Oxidation-Corrosion. D 130 Acid Number. vol/collapse. mm2 Rotating Bomb Oxidation Test. D 2270 Flash Point.08 0.00 <100 These characteristics are typical of current production. Westinghouse 21T0591 and 55125Z3 • DIN 51515 part 1 and 2 • ISO 8068 • Solar ES 9-224U. deposits and sludge. excessive wear and premature oil oxidation. class II • GEC Alstom NBA P50001 • JIS K2213 Type 2 • BS 489-1999 • ASTM D4304. This feature coupled with fast airrelease from the lubricant reduces the possibility of problems such as pump cavitation. reducing your operating costs. Approvals. low foaming and excellent demulsibility. minimizing maintenance. Performance Features and Benefits • Strong control of oxidation The use of inherently oxidatively stable base oils together with an effective inhibitor package provides high resistance to oxidative degradation. Type I • Siemens/Mannesmann Demag 800037 98 Approved by OEM against: • Siemens TLV 9013 04 • Alstom HTGD 90117 • Man TURBO SP 079984 D0000 E9 • Cincinnati Approvals: P-38: TURBO T 32. which generally controls foam formation. Lowering the risk of unplanned maintenance. P-55: TURBO T 46. 46. minimizing corrosion and premature wear. giving you increased system reliability. minimizing the formation of aggressive corrosive acids. • Excellent rust and corrosion protection Prevents the formation of rust and guards against the onset of corrosion ensuring protection for equipment following exposure to humidity or water during operation and during shut-downs. • Positive water-shedding properties Robust demulsibility control such that excess water. 32568F. 68 and 100 suited for application in the following areas: • Non-geared industrial steam turbines • Non-geared light duty gas turbines 409 Turbine Oil . • Hydro turbine lubrication • Compressor applications • Numerous applications where strong control over rust and oxidation is required Advice on applications not covered in this handbook may be obtained from your Shell representative. • High resistance to foaming and rapid air release The oils are formulated with a non-silicone antifoam additive. common-place in steam turbines. P-54: TURBO T 68 Main Applications SHELL TURBO® Oils T are available in ISO grades 32. and Recommendations The performance of SHELL TURBO® Oils T meet or exceed a number of major steam and gas turbine manufacturer lubricant specifications including: • General Electric GEK 28143A. protection against rust and corrosion. SHELL TURBO® Oils T are formulated from high quality hydrotreated base oils and a combination of zinc-free additives that provide excellent oxidative stability. Specifications. The result is extended oil life.SHELL TURBO® Oils T High quality industrial steam and gas turbine oil SHELL TURBO® Oils T have been developed to offer performance capable of meeting the demands of the most modern non-geared steam turbine systems and light duty gas turbines. 46506D • Siemens . can be drained easily from the lubrication system. Protect the Environment Do not discharge into drains. or water. after water washing) Inertness to ammonia (Modifier ASTM D943) Acid Nmber (mgKOH/g) Organic Sludge (%) Copper Content (ppm) FZG.004 0 6 >10. min) Water Demulsibility (ASTM D1401. °C (°F)) Total Acid Number (ASTM D974.0 -9 (16) 250 (482) 0.05 30/Nil 20/Nil 30/Nil 6 20 183 1b Pass 100 100 11.Handling and Safety Information For information on the safe handling. While future production will conform to Shell specifications. mg) C) RPVOT (ASTM D2272.000 30 >950 68 68 8.04 0.5 L 0.000 30 >950 These characteristics are typical of current production.05 30/Nil 20/Nil 30/Nil 10 20 210 1b Pass NA NA 6 >10.000 30 >950 6 >10.4 L 1. soil.000 30 >950 46 46 6.05 30/Nil 20/Nil 30/Nil 2 15 150 1b Pass 0. 100 ºC/3hr) Rust Control (ASTM D665B.2 L 0. Typical Physical Characteristics SHELL TURBO® Oils T Viscosity (ASTM D445) cSt @ 40°C cSt @ 100°C Color (ASTM D1500) Pour Point °C (°F) (ASTM D97) Flash Point (COC) (ASTM D92. All other customers please call 1+800-237-8645 for all of your service needs. min) Steam Demulsibility (ASTM D51589.004 0 6 >10.04 0.5 <-12 (10) 220 (428) 0. hr) B) TOST 1000hr Sludge (ASTM D4310.5 -9 (16) 240 (464) 0. ml/ml) Sequence I Sequence II Sequence III Air Release (ASTM D3427.com/. please call 1+800-332-6457 for all of your service needs. Fail Load Stage (DIN 51354) Oxidation Control TestsA) TOST Life (modified ASTM D943. min) 32 32 5. If you are a Shell Distributor. Turbine Oil 410 . secs) Copper Corrosion (ASTM D130. refer to its Material Safety Data Sheet at http://www.5 <-12 (10) >215 (419) 0. mg KOH/g) Foaming (ASTM D 982.6 L 0. or use of this product.shell. storage. variation in these characteristics may occur.epc.05 30/Nil 20/Nil 30/Nil 4 15 153 1b Pass 0. or use of this product. deposits and sludge. Specifications.shell. Approvals. SHELL TURBO® Oil TX 32 oil is formulated from premium quality hydrotreated base oils and a combination of ashless additives that provide excellent oxidative stability. Advice on applications not covered in this handbook may be obtained from your Shell representative. 55125Z3 • Deutsche Industrie Norm DIN 51515-1 • Alstom HTGD 90-117 (T) • Solar ES 9-224 Revision W • Siemens TLV 9013 04 • ASTM D4304. 411 Turbine Oil . minimizing corrosion and premature wear. common-place in steam turbines. • Excellent Rust and Corrosion Protection Prevents the formation of rust and guards against onset of corrosion ensuring protection for equipment following exposure to humidity or water during operation and during shut-downs. can be drained easily from the lubrication system. storage.SHELL TURBO® Oil TX 32 High quality industrial steam and gas turbine oil SHELL TURBO® Oil TX 32 has been developed to meet the exacting demands of modern steam and gas turbine applications. Performance Features and Benefits • Strong Control of Oxidation The use of inherently oxidatively stable base oils together with an effective antioxidant package provides high resistance to oxidative degradation. and Recommendations The performance of SHELL TURBO® Oil TX 32 oil meets or exceeds a number of major steam and gas turbine manufacturer lubricant specifications including: • General Electric GEK 28143A. The result is extended oil life. • Positive Water-shedding properties Robust demulsibility control such that excess water. Main Applications SHELL TURBO® Oil TX is available in ISO grade 32 and is suited for application in the following areas: • Non-geared industrial steam turbines • Non-geared industrial gas turbines • Numerous applications where rust and oxidation control is required Protect the Environment Do not discharge into drains. If you are a Shell Distributor.epc. This feature coupled with fast air-release from the lubricant reduces the possibility of problems such pump cavitation. type I Handling and Safety Information For information on the safe handling. GEK 46506D • Westinghouse 21T0591. please call 1+800-332-6457 for all of your service needs. minimizing the formation of potentially damaging corrosive acids. soil. premature oil oxidation and excessive wear. low foaming and excellent demulsibility. or water. 32568F. refer to its Material Safety Data Sheet at http://www. All other customers please call 1+800-237-8645 for all of your service needs.com/. breakdown of hydrodynamic lubrication. • High Resistance to Foaming and Rapid Air Release The oil is formulated with a non-silicone antifoam additive which controls foam formation and rapidly collapses any foam formed. protection against rust and corrosion. mg KOH/g) Copper Corrosion (ASTM D130. hr) B) RPVOT (ASTM D2272.COC (ASTM D92.15 1a Pass >10.600 These characteristics are typical of current production.000 >1. °C (°F)) Total Acid Number (ASTM D974. 100ºC/3hr) Rust Control (ASTM D665B) Oxidation Control TestsA) TOST Life (ASTM D943.5 -12 (10) 221 (430) 0.Typical Physical Characteristics SHELL TURBO® Oil TX Viscosity (ASTM D445) cSt @ 40°C cSt @ 100°C Pour Point °C (°F) (ASTM D5950) Flash Point . Turbine Oil 412 . While future production will conform to Shell specifications. variation in these characteristics may occur. min) ISO VISCOSITY GRADE 32 32 5. variation in these characteristics may occur. All other customers please call 1+800-237-8645 for all of your service needs.799 798 6. °C. While future production will conform to Shell specifications.shell.Shell Barrier Fluid Synthetic barrier fluid for industrial seals Shell Barrier Fluid is a premium high viscosity index synthetic fluid for use as a barrier or buffer fluid in various seals where the fluid must lubricate and dissipate the heat from the seal area.com/. Performance Features and Benefits • Excellent low temp fluidity and high temperature stability • Excellent heat dissipitation properties • Non-corrosive to metals Handling and Safety Information For information on the safe handling.5 1. (°F) Density Density kg/m3 Density lbs/gal These characteristics are typical of current production.66 Flash. soil. or use of this product.epc. Main Applications • Seals requiring a barrier or buffer fluid • Seals requiring a light seal oil • Seals where heat dissipitation is critical Advice on applications not covered in this handbook may be obtained from your Shell representative. COC. refer to its Material Safety Data Sheet at http://www. or water. Protect the Environment Do not discharge into drains. storage. 413 Various Industrial Applications . Typical Physical Characteristics Shell Barrier Fluid Appearance Viscosity @ 40°C @ 100°C @ -40°C cSt cSt cSt D 445 D 445 D 445 D 92 D 5950 @ 15°C kg/L Test Method Clear and Bright 5. (°F) Pour Point. °C.75 208 160 (320) -94 (-137) 0. If you are a Shell Distributor. please call 1+800-332-6457 for all of your service needs. °F Pour Point. °F Conradson Carbon. storage. where service temperatures are moderate and long service life is not required. straight mineral oil lubrication Bearings and light gearing “Once-through” oiling systems Light duty hydraulic systems such as lifts.0 455 0 0. please call 1+800-332-6457 for all of your service needs. Various Industrial Applications 414 .Shell CARNEA® Oils E Economical oils for bearings and light gearing Shell CARNEA® Oils E are highly refined medium viscosity index mineral oils with naturally low pour points.10 190 220 215 16. cSt @ 100°C.08 175 68 63.9 7.com/. variation in these characteristics may occur.shell. soil.8 360 -40 0.2 400 -30 0. If you are a Shell Distributor. All other customers please call 1+800-237-8645 for all of your service needs.08 165 32 31 4. While future production will conform to Shell specifications. wt% Aniline Point.16 -200 These characteristics are typical of current production.epc. Main Applications • • • • General purpose. Typical Physical Characteristics Shell CARNEA® Oils E Viscosity: @ 40°C. Advice on applications not covered in this handbook may be obtained from your Shell representative. °F Test Method D 445 D 445 D 92 D 5949 D 189 ISO Viscosity Grade 22 21 3.10 185 100 100 9. Performance Features and Benefits • Highly refined • Naturally low pour points Handling and Safety Information For information on the safe handling.1 420 -15 0. They are economical oils for non-critical light and medium duty applications. or use of this product.8 335 -45 0. cSt Flash Point. hoists and dump truck mechanisms Protect the Environment Do not discharge into drains. refer to its Material Safety Data Sheet at http://www. or water. They are available in 5 different viscosity grades. Approvals. In locations and/or applications where local legislation does not specify maximum concentration limits. does not promote the growth of bacteria or fungal organisms. and Recommendations • Krones • Frigoscandia • Stork Incidental Food Contact Registered by NSF (Class H1) and meet the former USDA H1 guidelines (1998) for lubricants where there is a potential for incidental food contact. To comply with the requirements of US 21 CFR 178. contact with food should be avoided where possible. Made only from substances permitted under the US FDA Title 21 CFR 178. 178. odor. Seal and Paint Compatibility Compatible with the elastomers. as up to this concentration Shell CASSIDA® Chain Oils will not impart undesirable taste. nuts or genetically modified organisms (GMO).Shell CASSIDA® Chain Oils Chain lubricants for use in food manufacturing machinery Shell CASSIDA® Chain Oil 150 and 1000 are a fully synthetic.3570.3620 and/or those generally regarded as safe (US 21 CFR 182) for use in food grade lubricants. the concentration of this product in the food must not exceed 10 parts per million (10 mg/kg of foodstuff). this same 10 ppm limit should be observed.3570. gaskets. seals and paints normally used in food machinery lubrication systems. use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected. Consistent with good manufacturing practice. Specifications. Additional Information Synthetic Lubricant • Does not contain any natural products derived from animals. Performance Features and Benefits • Helps prevent corrosion and provide wear protection even under wet conditions • Easily applied by brush. They are based on a careful blend of synthetic fluids and carefully selected additives chosen for their ability to meet the stringent requirements of the food industry. • Biostatic. 415 Various Industrial Applications . baths or automatic lubrication system • Excellent adhesive properties minimize “fling-off” • Neutral odor and taste • Solvent free formulation Specifications and Certificates • NSF H1 • Kosher • Halal Operating Temperatures • -30ºC (-22ºF) to +150ºC (302ºF) Main Applications • Drive and transport chains in the food industry • Lubrications of equipment used in manufacturing food packaging Advice on applications not covered in this handbook may be obtained from your Shell representative. high performance anti-wear chain oils which have been specially formulated to lubricate drive and transport chains in the food industry. or color to food. In the case of incidental food contact. • Suitable for use where vegetarian and ‘nut-free’ food is prepared. Store between 0 and 40 ºC. such as Shell CASSIDA® Chain Oils. It is recommended that it be cleaned with Shell CASSIDA® Fluid PL or Shell CASSIDA® Flushing Fluid and/or potable water before opening. storage. If you are a Shell Distributor.6 0. Appearance Viscosity @ 40°C.852 510 -32 -30ºC (-22ºF) to +150ºC (302ºF) 2. Only accept new Shell CASSIDA® Chain Oil for use if the manufacturer’s seal is intact. cSt @ 100°C. Protect the Environment Do not discharge into drains. Typical Physical Characteristics Shell CASSIDA® Chain Oils NSF Registration No. always close the package after use. To prevent product contamination.Storage Requirements All food grade lubricants.com/. Before opening the pack ensure the area around the closure is clean. or use of this product. While future production will conform to Shell specifications. cSt Specific Gravity @ 60°C (kg/l) Flash Point. °C(°F) Classification ADR UN-Number Visual D 445 D 445 D 4052 ISO 2592 ISO 3016 Test Method 150 92533 Colorless to Pale Yellow 150 19. Various Industrial Applications 416 . please call 1+800-332-6457 for all of your service needs. from other lubricants. refer to its Material Safety Data Sheet at http://www. or water. °F Application Temperatures. chemical substances and foodstuffs.5 (spray) 1950 (spray) These characteristics are typical of current production. should be stored separately. Handling and Safety Information For information on the safe handling. Use the product within 2 years of opening. we recommend the product be used within 5 years from the date of manufacture. Provided that the product has been stored under these conditions.0 0. COC. Record the date the seal was broken.epc.shell. soil. °F Pour Point. All other customers please call 1+800-237-8645 for all of your service needs.846 500 -65 -30ºC (-22ºF) to +150ºC (302ºF) 1000 92532 Colorless to Pale Yellow 1000 80. out of direct sunlight or other heat sources. variation in these characteristics may occur. 417 Various Industrial Applications . It is based on synthetic components chosen for their ability to meet the stringent requirements of the food industry. esters. seals and paints normally used in food machinery lubrication systems. • Suitable for use where vegetarian and ‘nut-free’ food is prepared. Peak temperatures up to 280ºC (536ºF) are possible in some applications. does not emulsify with water.3570. Approvals. Performance Features and Benefits • • • • • Excellent thermal stability Low evaporative loss Excellent corrosion resistance Medium viscosity makes for easy application Excellent adhesive properties minimize “fling-off” • Neutral odor and taste • Solvent free formulation Specifications.3570 for use in food grade lubricants. Solubility Shell CASSIDA® Chain Oil HT is stable. lower molecular weight alcohols. the concentration of this product in the food must not exceed 1 part per million (1 mg/kg of foodstuff). high performance silicone based oil which has been specially formulated for the food industry to lubricate drive and transport chains operated at elevated temperatures. where the lubricated parts are not exposed permanently to temperatures above 200ºC (392ºF) and where the chain can be lubricated at ambient temperature outside the oven before entering the hot area again. Advice on applications not covered in this handbook may be obtained from your Shell representative. To comply with the requirements of US 21 CRF 178. glycols or glycerine. contact with food should be avoided where possible. Incidental Food Contact Registered by NSF (Class H1) and meet the former USDA H1 guidelines (1998) for lubricants where there is a potential for incidental food contact. In the case of incidental food contact. All equipment must be carefully cleaned before using Shell CASSIDA® Chain Oil HT. ether and higher molecular weight alcohols. does not promote the growth of bacteria or fungal organisms. Made only from substances permitted under the US FDA Title 21 CFR 178. and Recommendations • NSF H1 • Kosher • Halal Operating Temperatures • -30ºC (-22ºF) to +200ºC (392ºF) Between 200ºC (392ºF) and 250ºC(482ºF) lubricating intervals must be determined as a function of the application. Seal and Paint Compatibility Compatible with the elastomers. gaskets. In locations and/or applications where local legislation does not Additional Information Synthetic Lubricant • Does not contain any natural products derived from animals. Main Applications • Drive and transport chains in the food industry • Lubrication of equipment used in manufacturing food packaging Note: Not compatible with mineral oils.Shell CASSIDA® Chain Oil HT High temperature chain lubricant for use in food manufacturing machinery Shell CASSIDA® Chain Oil HT is a fully synthetic. • Biostatic. nuts or genetically modified organisms (GMO). It is miscible with ketones. as up to this concentration Shell CASSIDA® Chain Oil HT will not impart undesirable taste. we recommend the product be used within 5 years from the date of manufacture. such as Shell CASSIDA® Chain Oil HT.specify maximum concentration limits. pack ensure the area around the closure is clean. variation in these characteristics may occur.epc. Typical Physical Characteristics Shell CASSIDA® Chain Oil HT NSF Registration No. Various Industrial Applications 418 . °C(°F) Visual D 445 D 445 D 2270 D 1298 D 92 D 5949 Test Method 127934 Clear 275 125 104 0. C. this same 1 ppm limit should be observed. All other customers please call 1+800-237-8645 for all of your service needs. If you are a Shell Distributor. or use of this product. from other lubricants. Storage Requirements All food grade lubricants. refer to its Material Safety Data Sheet at http://www. To prevent product contamination. should be stored separately. It is recommended that it be cleaned with Shell CASSIDA® Fluid PL or Shell CASSIDA® Flushing Fluid and/or potable water before opening. please call 1+800-332-6457 for all of your service needs. odor. Use the product within 2 years of opening. soil.976 >570 -54 -30ºC (-22ºF) to +200ºC (392ºF) These characteristics are typical of current production. out of direct sunlight or other heat sources. chemical substances and foodstuffs. or water. °F Application Temperatures. Provided that the product has been stored under these conditions. COC. Only accept new Shell CASSIDA® Chain Oil HT for use if the manufacturer’s seal is intact. Consistent with good manufacturing practice. Store between 0 and 40 deg. Protect the Environment Do not discharge into drains.com/.shell. Record the date the seal was broken. or color to food. cSt Viscosity Index Specific Gravity Flash Point. Appearance Viscosity @ 40°C. Before opening the Handling and Safety Information For information on the safe handling. in facilities where HACCP audit and Good Manufacturing Practice have been implemented and form part of the quality/environment management system ISO 9001/ ISO 14001. use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected. always close the package after use. While future production will conform to Shell specifications. °F Pour Point. cSt @ 100°C. Produced according to Shell Quality Standards. storage. such as slide ways and chains • Plain and anti-friction bearings Advice on applications not covered in this handbook may be obtained from your Shell representative. contact with food should be avoided where possible. seals and paints normally used in food machinery lubrication systems. specially formulated for the lubrication of transport mechanisms inside food freezer machinery. high performance. even at elevated temperatures. Additional Information Synthetic Lubricant • Does not contain any natural products derived from animals. resulting in long oil life • Prevents component damage through excellent water separation properties. does not promote the growth of bacteria or fungal organisms. 178. and Recommendations This is an ongoing process. “Incidental Food contact” Registered by NSF (Class H1) and meets the USDA H1 guidelines (1998) for lubricants for use where there is a potential for incidental food contact.3620 and/or those generally regarded as safe (US 21 CFR 182) for use in food grade lubricants. • Suitable for use where vegetarian and ‘nut-free’ food is prepared. Approvals. Main Applications • Transport mechanisms inside food freezer machinery.3570. such as spiral freezers • Lubrication of metal-metal and metal-ceramic contact points in open machinery. Made only from substances permitted under the US FDA Title 21 CFR 178. gaskets. Performance Features and Benefits • The base fluid properties have been specially enhanced to provide superior lubrication under operating conditions where adhesion to moving parts is essential • Good anti-wear performance offers long and reliable component life and therefore lower maintenance costs • Wide temperature range for excellent performance. • Biostatic. please contact your local Shell company for any updates. To comply with the requirements of US 21 CFR 178.3570. anti-wear chain lubricant. which resist formation of potentially harmful emulsions • Neutral odor and taste • High viscosity index results in minimum variation of viscosity with change in temperature • Effective protection against corrosion of metal surfaces Specifications. It is based on a careful blend of synthetic fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. • Extensive field experience in equipment made by Frigoscandia • NSF H1 • Kosher • Halal Seal and Paint Compatibility Compatible with the elastomers. nuts or genetically modified organisms (GMO). In the case of incidental food 419 Various Industrial Applications .Shell CASSIDA® Chain Oil LT Low temperature chain lubricant for food manufacturing machinery Shell CASSIDA® Chain Oil LT is a fully synthetic. especially at sub-zero temperatures • Resists the formation of harmful products of oxidation. in facilities where HACCP audit and Good Manufacturing Practice have been implemented and form part of the quality/environment management system ISO 9001/ISO 14001. as up to this concentration Shell CASSIDA® Chain Oil LT will not impart undesirable taste. such as Shell CASSIDA® Chain Oil LT. refer to its Material Safety Data Sheet at http://www. from other lubricants. Record the date the seal was broken. Various Industrial Applications 420 . the product must be used within 2 years (or within 5 years of date of manufacture.shell. All other customers please call 1+800-237-8645 for all of your service needs. While future production will conform to Shell specifications. Color Specific Gravity @ 60 ºF Flash Point Pour Point Kinematic Viscosity @ 40 °C @ 100 °C Demulsibility @ 54% ºF ºF cSt cSt min. Produced according to Shell Quality Standards. always close the package after use. It is recommended that it be cleaned with Shell CASSIDA® Fluid PL and/or potable water and then dried with a clean cloth before opening. Consult your local Shell Company for details. please call 1+800-332-6457 for all of your service needs. soil. D 4052 D 92 D 5949 D 445 D 445 D 1401 Test Method 132608 Colorless 0. Upon opening a pack. or use of this product. should be stored separately. storage.5 10 These characteristics are typical of current production. variation in these characteristics may occur. these conditions we recommend that the product be used within 5 years from the date of manufacture. Handling and Safety Information For information on the safe handling. Provided that the product has been stored under Protect the Environment Do not discharge into drains. Typical Physical Characteristics Shell CASSIDA® Chain Oil LT Property NSF Registration No. nor will cause adverse health effects. or water. Oil condition during use It is recommended that the condition of the oil and the equipment be regularly checked to ensure safe operation.contact. In locations and/or applications where local legislation does not specify maximum concentration limits. If you are a Shell Distributor.epc. the concentration of this product in the food must not exceed 10 parts per million (10mg/kg of foodstuff). Storage Requirements All food grade lubricants. odor or color to food.com/. use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected. Accept for use new Shell CASSIDA® Chain Oil LT only if the manufacturer’s seal is intact. whichever is the sooner). out of direct sunlight or other heat sources. chemical substances and foodstuffs. Before opening the pack ensure the area around the closure is clean. Consistent with good manufacturing practice. To prevent product contamination.831 >410 < -70 32 6. Shell recommends that this same 10 ppm limit be observed. This facilitates pump selection. Approvals. • Heat transfer systems in the food industry with a bulk oil temperature range of approximately -30ºC to +280ºC where the surface temperature of the heating elements (oil film temperature) should not exceed +320. • Suitable for use where vegetarian and ‘nut-free’ food is prepared. including absorber oil for edible oil solvent recovery systems. seals and paints normally used in food machinery lubrication systems. does not promote the growth of bacteria or fungal organisms. Advice on applications not covered in this handbook may be obtained from your Shell representative. gaskets. H1. • Forming oil for the manufacture of both two and three piece cans for food and beverages. can-forming and closed circuit/pressureless heat transfer systems.Shell CASSIDA® Fluid DC Speciality direct contact fluid for food processing applications in the food manufacturing industry Shell CASSIDA® Fluid DC 32 is a multipurpose fluid designed for a number of special applications in the food manufacturing industry. 421 Various Industrial Applications . Performance Features and Benefits • Approved for direct food contact • Low volatility resulting in reduced carryover into edible oil product when used a absorber oil • High viscosity index results in minimum variation of viscosity with change in temperature. Specifications. The fluid has been specially developed to meet the stringent requirements of the food industry. Main Applications • Absorber oil for edible oil extraction plant solvent recovery systems. and Recommendations NSF 3H. • Biostatic. HT1 Kosher Halal Shell CASSIDA® Fluid DC 32 has been successfully used in edible oil plant absorber oil systems operated by Bunge and Setuza CZ • Shell CASSIDA® Fluid DC 32 has been successfully used in systems of Wanson and Claasen • Shell CASSIDA® Fluid DC 32 has been successfully used in the “cold rolling” and necking operations of Krupp Can-o-Mat forming equipment • SIG Cantec for Can-o-mat forming equipment • • • • Seal and Paint Compatibility Compatible with the elastomers. • Wide temperature range for application • High temperature and oxidation stability • Neutral odor and taste Additional Information Synthetic Lubricant • Does not contain any natural products derived from animals. It is based on a careful blend of synthetic fluids chosen for their ability to meet the stringent requirements of the food industry. nuts or genetically modified organisms (GMO). In location and/or applications where local legislation does not specify maximum concentration limits. Made only from substances permitted under the US FDA Title 21 CFR 172.epc. If you are a Shell Distributor. storage. whichever is the sooner).878. out of direct sunlight or other heat sources.Operation Guidelines When used as a heat transfer fluid. Food contact Registered by NSF as 3H. the product meets the USDA guidelines (1998) for lubricants for use where direct contact with food can occur and is also suitable for uses where there is a potential for incidental food contact. Reynolds-Number should be >10. should be stored separately. and HT 1. odor or color to food. Protect the Environment Do not discharge into drains. such as density. This is most important during start up and shut down of the heating systems. All other customers please call 1+800-237-8645 for all of your service needs. To prevent product contamination.3620. Before opening the pack ensure the area around the closure is clean. please call 1+800-332-6457 for all of your service needs. Storage Requirements All food grade lubricants. Upon opening a pack. such as Shell CASSIDA® Fluid DC. Shell recommends that care should be taken to minimize the amount of the material coming into contact with foodstuffs. The surface temperature of the heating elements (film temperature) should not exceed 320ºC. nor will cause adverse health effects. soil. Record the date the seal was broken.shell.000 (ten thousand). always close the package after use. or use of this product. Although this product is approved for direct contact applications. Store between 0ºC and 40ºC. Consistent with good manufacturing practice. Provided that the product has been stored under these conditions we recommend that the product be used with in 5 years from the date of manufacture. Handling and Safety Information For information on the safe handling. Shell recommends that this same 120 ppm limit be observed. the product must be used within 2 years (or within 5 years of date of manufacture. Shell CASSIDA® Fluid DC will not impart undesirable taste. use should be minimized and appropriate corrective action should be taken in the event of detection of excessive contamination of food by Shell CASSIDA® Fluid DC. chemical substances and foodstuffs. Consult your local Shell Company for details. It is recommended that it be cleaned with Shell CASSIDA® Fluid PL and/or potable water and then dried with a clean cloth before opening. 178. from other lubricants. or water. 178. The physical parameters of the oil necessary for the calculation of the heat transfer coefficient in the system. Accept for use new Shell CASSIDA® Fluid DC only if the manufacturer’s seal is intact. specific heat and coefficient of thermal conductivity are indicated in the below.com/. Various Industrial Applications 422 . refer to its Material Safety Data Sheet at http://www. JECFA has recommended that the allowable daily intake for this type of product be limited to no more than 6 mg/kg body weight – which for an average individual would correspond to an average of 120 ppm maximum in foodstuffs. care should be taken to ensure sufficient flow rate to avoid even a temporary overheating of the heat transfer fluid. H1.3570. Oil condition during use It is recommended that the condition of the oil and the equipment be regularly checked to ensure safe operation. 07 2. Visc.16 Thermal conductivity λ W/(mK) 0. = Reynolds-Number = Speed of heat transfer fluid in the pipe (m/s) d = Pipe diameter (m) Kin.144 0.148 0.150 0.12 2. While future production will conform to Shell specifications. in facilities where HACCP audit and Good Manufacturing Practice have been implemented and form part of the quality/environment management system ISO 9001/ISO 14001 423 Various Industrial Applications . variation in these characteristics may occur.55 2.137 0.141 0. Produced according to Shell Quality Standards.139 0.Parameters for the calculation of the system Temperature t ºC 0 20 60 100 150 200 250 300 Density ρ kg/m3 835 824 799 774 742 713 683 652 Specific Heat c kJ/(kgK) 2.29 2.146 0. Visc.135 Kinematic Viscosity cSt 218 70 15 6.827 445 -75 32 6.92 3. = (m2/s) [at temperature of system] Typical Physical Characteristics Shell CASSIDA® Fluid DC Property NSF Registration No.0 7 600 535 32 * Oil film temperature is the surface temperature of the heating elements These characteristics are typical of current production.42 2. Color Specific Gravity @ 60ºF Flash Point Pour Point Kinematic Viscosity @ 40ºC @ 100ºC Noack Volatility Maximum oil film temperature* Maximum bulk oil temperature ºF ºF cSt cSt %m ºF ºF D 4052 D 92 D 5949 D 445 D 445 CEC-L-40-93b Test Method 136694 Colorless 0.0 – – – – Re= Re V v•d Kin.79 2. does not promote the growth of bacteria or fungal organisms. • Easy to apply • Neutral odor and taste. contact with food should be avoided where possible.3570. Oil condition during use It is recommended that the condition of the oil and the equipment be regularly checked to ensure safe operation. or color to food. • Oil and grease residues are dislodged to facilitate cleaning. Seal and Paint Compatibility Compatible with the elastomers. Made only from substances permitted under the US FDA Title 21 CFR 178. please contact your local Shell company for any updates. Various Industrial Applications 424 . use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected. • Frigoscandia • SIG Group Main Applications • Disassembling of screws. • Lubricates and protects against corrosion.Shell CASSIDA® Fluid PL Penetrating fluid for use on food manufacturing equipment Shell CASSIDA® Fluid PL is a special lubricant with excellent creeping and penetrating features. interlocking nuts and other components • Corrosion protection of metal components • Lubrication of various non-demanding applications Note: For use on machine parts and surfaces. seals and paints normally used in food machinery lubrication systems. • Biostatic. the oil film must be cleaned off of these surfaces followed by thorough rinsing of the surfaces with potable water. Advice on applications not covered in this handbook may be obtained from your Shell representative.3620 and/or those generally regarded as safe (US 21 CFR 182) for use in food grade lubricants. gaskets. the concentration of this product in the food must not exceed 10 parts per million (10 mg/kg of foodstuff). To comply with the requirements of US 21 CFR 178. which will come into contact with food.3570. • Suitable for use where vegetarian and ‘nut-free’ food is prepared. Consistent with good manufacturing practice. as up to this concentration Shell CASSIDA® Fluid PL will not impart undesirable taste. nor will cause adverse health effects. It is based on a careful blend of synthetic fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. Performance Features and Benefits • Due to its capillary effect it penetrates quickly between rusty and encrusted surfaces of contact. odor. In locations and/or applications where local legislation does not specify maximum concentration limits. Incidental Food Contact Registered by NSF (Class H1) and meets the USDA H1 guidelines (1998) for lubricants where there is a potential for incidental food contact. Specifications and Certificates • NSF H1 • Kosher • Halal Approvals and Recommendations This is an ongoing process. 178. nuts or genetically modified organisms (GMO). In the case of incidental food contact. Additional Information Synthetic Lubricant • Does not contain any natural products derived from animals. Shell recommends that this same 10 ppm limit be observed. 425 Various Industrial Applications . refer to its Material Safety Data Sheet at http://www. or water. such as Shell CASSIDA® Fluid PL. always close the package after use.8 105 <-65 3. from other lubricants. Upon opening a pack. chemical substances and foodstuffs.com/. To prevent product contamination.epc. soil. Before opening the pack ensure the area around the closure is clean. out of direct sunlight or other heat sources. While future production will conform to Shell specifications. whichever is sooner). or use of this product. storage. All other customers please call 1+800-237-8645 for all of your service needs. If you are a Shell Distributor. should be stored separately. Color Specific Gravity Kinematic Viscosity @ 20°C Flash Point. Typical Physical Characteristics Shell CASSIDA® Fluid PL Property NSF Registration No. Consult your local Shell company for details. we recommend that the product be used within 5 years from date of manufacture. Store between 0ºC to 40 ºC.772 1. Handling and Safety Information For information on the safe handling. please call 1+800-332-6457 for all of your service needs. It is recommended that it be cleaned with Shell CASSIDA® Fluid PL and/or potable water and then dried with a clean cloth before opening.shell. variation in these characteristics may occur. the product must be used within 2 years (or within 5 years of date of manufacture. COC Pour Point Classification ADR UN-Number Test Method 119103 Colorless 0. Provided that the product has been stored under these conditions.5F (Spray) 3295 1950 (Spray) cSt °F °F D 1298 D 445 D 92 D 5949 These characteristics are typical of current production. Accept for use new Shell CASSIDA® Fluid PL only if the manufacturer’s seal is intact. Protect the Environment Do not discharge into drains. Record the date the seal was broken.Storage Requirements All food grade lubricants. Produced according to Shell Quality Standards. in facilities where HACCP audit and Good Manufacturing Practice have been implemented and form part of the quality/environment management system ISO 9001/ISO 14001. III 2. contact with food should be avoided where possible.3570. In the case of incidental food contact. Consistent with good manufacturing practice. nuts or genetically modified organisms (GMO). Various Industrial Applications 426 . 178. Advice on applications not covered in this handbook may be obtained from your Shell representative. gaskets. • Biostatic.3570. odor or color to food. • Suitable for use where vegetarian and ‘nut-free’ food is prepared. does not promote the growth of bacteria or fungal organisms.Shell CASSIDA® Fluid RC 220 Synthetic lubricant for use in rotary cookers and sterilizers in the food industry Shell CASSIDA® Fluid RC 220 is a high performance fluid specially developed for use in rotary cooking equipment in food and beverage canning plants.3620 and/or those generally regarded as safe (US 21 CFR 182) for use in food grade lubricants. To comply with the requirements of US 21 CRF 178. the concentration of this product in the food must not exceed 10 parts per million (10 mg/kg of foodstuff). Performance Features and Benefits • Specially formulated to reduce wear in sliding steel-bronze contacts • Improves machine efficiency and reduces oil and energy consumption • Water-miscible. Made only from substances permitted under the US FDA Title 21 CFR 178. sterilizers and water purification units • Resists the formation of deposits at elevated temperatures • Neutral odor and taste • High viscosity index provides superior lubrication in the hot and cold areas of the machine • Good protection against corrosion of all metal surfaces • Increases can cleanliness and reduces cleaning requirements before labelling • Compatible with the elastomers. In locations and/or applications where local legislation does not specify maximum concentration limits. and Recommendations • Approved for use in Kosher and Halal food production • Approved for use in FMC Rotary Pressure and Atmospheric Sterilizers “Incidental Food Contract” Registered by NSF (Class H1) and meets the USDA H1 requirements (1998) for lubricants for use where there is a potential for incidental contact with food. use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected. therefore does not contribute to residues in cooking vessels. Shell recommends that this same10 ppm limit should be observed. Approvals. seals and paints normally used in food machinery lubrication systems Specifications. as up to this concentration Shell CASSIDA® products will not impart undesirable taste. nor will cause adverse health effects. Main Applications • Central systems of rotary cookers • Sterilizers which lubricate the can exchange valves and other moving components. Additional Information Synthetic Lubricant • Does not contain any natural products derived from animals. and then record the date the seal was broken. Protect the Environment Do not discharge into drains.epc. All other customers please call 1+800-237-8645 for all of your service needs. chemical substances and foodstuffs. such as Shell CASSIDA® Fluid RC. or use of this product. Handling and Safety Information For information on the safe handling. While future production will conform to Shell specifications. out of direct sunlight or other heat sources. 427 Various Industrial Applications .856 75 -60 These characteristics are typical of current production. Before opening the pack ensure the area around the closure is clean. Accept for use new Shell CASSIDA® products only if the manufacturer’s seal is intact. C. soil. It is recommended that it be cleaned with Shell CASSIDA® Fluid PL or Shell CASSIDA® Flushing Fluid and/or potable water. please call 1+800-332-6457 for all of your service needs. variation in these characteristics may occur. Typical Physical Characteristics Shell CASSIDA® Fluid RC 220 NSF Registration No. refer to its Material Safety Data Sheet at http://www. If you are a Shell Distributor.Storage Requirements All food grade lubricants. COC Pour Point (°F). from other lubricants. or water. COC (Visual) D 445 D 445 D 2270 D 4052 D 92 D 97 Test Method 220 119922 Pale yellow 220 26 151 0. storage. should be stored separately.com/. Appearance Viscosity @ 40 ºC @ 100 ºC Viscosity Index Specific Gravity @ 60 °C Flash Point (°F).shell. Store between 0 and 40 deg. 428 Main Applications • Vacuum pumps which produce medium vacuum Advice on applications not covered in this handbook may be obtained from your Shell representative.3570. nuts or genetically modified organisms (GMO). contact with food should be avoided where possible. resulting in long oil life • Neutral odor and taste • High viscosity index • Good protection against corrosion of all metal working surfaces • Good low temperature properties down to -40°C Additional Information Synthetic Lubricant • Does not contain any natural products derived from animals.3570. In the case of incidental food contact. • Suitable for use where vegetarian and ‘nut-free’ food is prepared. Shell CASSIDA® Oil VP has been successfully used in vacuum pumps such as: • Busch “Incidental Food contact” Registered by NSF (Class H1) and meets the USDA H1 guidelines (1998) for lubricants for use where there is a potential for incidental food contact. To comply with the requirements of US 21 CFR 178. Seal and Paint Compatibility Compatible with the elastomers. Made only from substances permitted under the US FDA Title 21 CFR 178.3620 and/or those generally regarded as safe (US 21 CFR 182) for use in food grade lubricants.Shell CASSIDA® Oil VP Synthetic lubricant for use in vacuum pumps in the food manufacturing machinery Shell CASSIDA® Oil VP 100 is a high performance fluid specially developed for use in vacuum pumps used in the food and beverage processing and packaging industry. as up to this concentration Shell CASSIDA® Oil VP will not impart undesirable taste. In locations and/or applications where local legislation does not specify maximum concentration limits. seals and paints normally used in food machinery lubrication systems. Performance Features • Base fluid has an ability to provide superior lubrication under the majority of operating conditions • Very good anti-wear performance resulting in greater plant utilization. nor will cause adverse health effects. gaskets. and Recommendations • NSF H1 • Kosher • Halal Various Industrial Applications . • Biostatic. Approvals. Shell recommends that this same 10 ppm limit be observed. the concentration of this product in the food must not exceed 10 parts per million (10mg/kg of foodstuff). • Shell CASSIDA® Oil VP 100 has inherently good water shedding properties and resistance to foaming • Excellent high temperature performance resists the formation of harmful products of oxidation at elevated temperatures. 178. use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected. does not promote the growth of bacteria or fungal organisms. Shell CASSIDA® Oil VP 100 is based on a careful blend of synthetic fluids and selected additives chosen for their ability to meet the stringent requirements of the food industry. odor or color to food. Specifications. Consistent with good manufacturing practice. Handling and Safety Information For information on the safe handling.02) 275 (527) -54 (-65) 100 13. storage.Storage Requirements All food grade lubricants.841 (7.866 These characteristics are typical of current production.epc. Accept for use new Shell CASSIDA® Oil VP only if the manufacturer's seal is intact.com/. 429 Various Industrial Applications . Color Specific Gravity Flash Point Pour Point Kinematic Viscosity Viscosity index Vapor pressure @ 120°C @ 150°C @ 175°C @ 200°C mbar mbar mbar mbar @ 40°C @ 100°C @ 60 °F (lbs/gal) °F °F cSt cSt ASTM D 4052 ASTM D 92 ASTM D 5949 ASTM D 445 ASTM D 2270 ASTM D 2270 Test method 119923 Colorless 0. or water. or use of this product. soil. out of direct sunlight or other heat sources. always close the package after use. from other lubricants. please call 1+800-332-6457 for all of your service needs. Record the date the seal was broken.9 140 0. Consult your local Shell Company for details. Under these conditions the recommended shelf life of this product. All other customers please call 1+800-237-8645 for all of your service needs. Store between 0°C and 40°C. While future production will conform to Shell specifications. variation in these characteristics may occur.226 0. such as Shell CASSIDA® Oil VP.shell. To prevent product contamination.759 1. is 5 years from date of manufacture. It is recommended that it be cleaned with Shell CASSIDA® Oil PL or Shell CASSIDA® Flushing Fluid and/or potable water. Oil condition during use It is recommended that the condition of the oil and the equipment be regularly checked to ensure safe operation.056 0. Before opening the pack ensure the area around the closure is clean. should be stored separately. refer to its Material Safety Data Sheet at http://www. chemical substances and foodstuffs. unopened. Typical Physical Characteristics Shell CASSIDA® Oil VP 100 Property NSF Registration No. Protect the Environment Do not discharge into drains. If you are a Shell Distributor. Use the product within 2 years of opening the pack. Main Applications • General maintenance lubricant • Conveyor lubricant • Slow rotating machinery and slow speed bearings • Pivot points Advice on applications not covered in this handbook may be obtained from your Shell representative. the concentration of this product in the food must not exceed 1 part per million (1 mg/kg of foodstuff).Shell CASSIDA® Silicone Fluid Multi-purpose Silicone Fluid in aerosol spray can. In locations and/or applications where local legislation does not specify maximum concentration limits. • Suitable for use where vegetarian and ‘nut-free’ food is prepared. contact with food should be avoided where possible. does not emulsify with water. gaskets. please contact your local Shell company for any updates. It is soluble in non-polar organic solvents such as ketones. In the case of incidental food contact. glycols or glycerines. Additional Information Synthetic Lubricant • Does not contain any natural products derived from animals. • Amandus Kahl Solubility Shell CASSIDA® Silicone Fluid is stable. “Incidental Food Contact” Registered by NSF (Class H1) and meets the USDA H1 guidelines (1998) for lubricants where there is a potential for incidental food contact. Shell recommends that this same 1 ppm limit be observed. does not promote the growth of bacteria or fungal organisms. • Biostatic. odor. small slow speed bearings and pivot points. as up to this concentration Shell CASSIDA® Silicone Fluid will not impart undesirable taste.3570. esters and higher alcohols. high performance multipurpose fluid. nuts or genetically modified organisms (GMO). slow rotating machinery. Specifications and Certificates • NSF H1 • Kosher • Halal Specifications. which has been specially formulated for the food industry to lubricate conveyors. To comply with the requirements of US 21 CFR 178. nor will cause adverse health effects. Approvals. for use on food manufacturing machinery Shell CASSIDA® Silicone Fluid is a fully synthetic. 178. Made only from substances permitted under the US FDA Title 21 CFR 178. lower alcohols. ethers. or color to food. and Recommendations This is an ongoing process. Various Industrial Applications 430 . seals and paints normally used in food machinery lubrication systems. Seal and Paint Compatibility Compatible with the elastomers.3620 and/or those generally regarded as safe (US 21 CFR 182) for use in food grade lubricants.3570. Performance Features and Benefits • Thermal stability up to 250°C • Excellent adhesive properties minimize “flingoff” in use and wash-off by both cold and hot water • Leaves a “dry” lubricating film • Helps prevent rubber cracking and drying • Displaces water • Formulated for use on metal to non-metal or non-metal to non-metal contact surfaces Shell CASSIDA® Silicone Fluid is only available in spray. Upon opening a pack. To prevent product contamination. 431 Various Industrial Applications .976 >570 -54 2. Storage Requirements All food grade lubricants. Produced according to Shell Quality Standards. Handling and Safety Information For information on the safe handling. please call 1+800-332-6457 for all of your service needs. Typical Physical Characteristics Shell CASSIDA® Silicone Fluid Property NSF Registration No. COC Pour Point Classification ADR UN-Number °F °F D 1298 D 92 D 5949 Test Method 123531 Colorless 0. Protect the Environment Do not discharge into drains. such as Shell CASSIDA® Silicone Fluid. out of direct sunlight or other heat sources. soil.epc. Accept for use new Shell CASSIDA® Silicone Fluid only if the manufacturer’s seal is intact. If you are a Shell Distributor. always close the package after use. Color Specific Gravity Flash Point. use only the amount necessary to achieve correct lubrication and take appropriate corrective action should excessive incidental contact with food be detected.Consistent with good manufacturing practice. or use of this product. or water. should be stored separately. Before opening the pack ensure the area around the closure is clean.shell. Record the date the seal was broken. whichever is the sooner). Consult your Shell company for details. storage. chemical substances and foodstuffs. It is recommended that it be cleaned with Shell CASSIDA® Fluid PL and/or potable water and then dried with a clean cloth before opening. the product must be used within 2 years (or within 5 years of date of manufacture. While future production will conform to Shell specifications. from other lubricants. in facilities where HACCP audit and Good Manufacturing Practice have been implemented and form part of the quality/environment management system ISO 9001/ISO 14001.com/. refer to its Material Safety Data Sheet at http://www. All other customers please call 1+800-237-8645 for all of your service needs. variation in these characteristics may occur. Oil condition during use It is recommended that the condition of the oil and the equipment be regularly checked to ensure safe operation.5F 1950 These characteristics are typical of current production. Provided that the product has been stored under these conditions we recommended that the product be used within 5 years from date of manufacture. it is imperative that electrical insulating oils be kept clean and dry. Handling and Safety Information For information on the safe handling. and electrical properties Storage Requirements The critical electrical properties of Shell DIALA® Oil AX are easily compromised by minute concentrations of contaminants. Type I oil is intended for use where normal oxidation resistance is required. Performance Features and Benefits • Proven product reliability • Excellent physical.com/. Type I and Type II. British Standard BS 148:1972 Protect the Environment Do not discharge into drains. and Recommendations • ANSI/ASTM D 3487 • NEMA TR-P8-1975 • U. circuit breakers. Approvals. oil-filled switches and in X-ray equipment Advice on applications not covered in this handbook may be obtained from your Shell representative.S. Main Applications • Intended for use in transformers. or use of this product. supersedes the Department of the Navy specification OS-1023 • NATO symbol S-756. Specifications. These two specifications of electrical oils. Shell DIALA® Oil AX is a Type II oil and is for more severe service applications requiring greater oxidation resistance Shell DIALA® Oil AX has high electrical resistance and is thermally and oxidatively stable. It is further recommended that electrical insulating oils be stored indoors in climate controlled environments. storage. soil. fibers and surfactants. please call 1+800-332-6457 for all of your service needs. Typically encountered contaminants include moisture. All other customers please call 1+800-237-8645 for all of your service needs. Government Military Specification VV-I-530A and Amendment 2 for Class I and Class II fluids (Type I and Type II. particulates.epc.shell. or water. Therefore.Shell DIALA® Oil AX Electrical insulating oil Shell DIALA® Oil AX meets standard specifications required by both ANSI/ASTM D 3487 and NEMA TR-P8-1975 for domestic electrical oil applications. Various Industrial Applications 432 . chemical. respectively). are covered in these specifications. refer to its Material Safety Data Sheet at http://www. If you are a Shell Distributor. It is strongly recommended that storage containers be dedicated for electrical oil service and include air-tight seals. 885 62. 60 Hz: @ 25°C. °C Color Flash Point. kV Power Factor. °C Interfacial Tension.3/288 9.080 . °C Specific Gravity.0/66 max 3. VDE electrodes.Type I and II 63-84 0.0/350 max 12.03 mm) gap Dielectric Breakdown Voltage Impulse @ 25°C. 15/15°C Viscosity: @ 0°C. kV 0. kV @ 60 Hz.30 max D 2300 +30 max 0. 433 Various Industrial Applications .003 0.1/55. µL/min (1) Test Method D 611 D 1500 D 92 D 971 D 97 D 1298 D 445/ D 88 ANSI/ASTM/NEMA Limits .0/36 max Clear & Bright Shell DIALA® Oil AX Typical Values 74 <0.5 max 145 min 40 min -40 min 0.inch (1.Typical Physical Characteristics Shell DIALA® Oil AX Aniline Point.5 156 47 -47 0.06 +12 > 180 New.05 max 0. cSt/SUS @ 100°C.inch (2. dehydrated and degassed oil.4 mm) gap.31/33.9 Clear & Bright D 1524 Test Method D 877 D 1816(1) ANSI/ASTM/NEMA Shell DIALA® Oil AX Limits . needle-to-sphere grounded 1-inch (25. cSt/SUS Visual Examination Electrical Properties of Shell DIALA® Oil AX Dielectrical Breakdown Voltage @ 60 Hz.Type I and II Typical Values 30 min 28 min 56 min > 35 > 28 > 56 D 3300 145 min D 924 0. cSt/SUS @ 40°C. % @ 100°C.040 .02 mm) gap 0.91 max 76. filtered. % Gassing Tendency. dynes/cm @ 25°C Pour Point. Disc electrodes.8 2. variation in these characteristics may occur.01 0. %w TAN-C. mg KOH/g Oxidation Stability Rotating Bomb.Chemical Properties of Shell DIALA® Oil AX Oxidation Inhibitor Content. %w TAN-C.03 220 ND D 2440 0.01 0. %w 2. Various Industrial Applications 434 .3 max Non-corrosive 35 max 0. ppm Test Method D 2668 or D 1473 D 1275 D 1533 D 974 D 2440 Requirement Type II 0. These characteristics are typical of current production. mg KOH/g Oxidation Stability @ 164 hrs.1 max 0. While future production will conform to Shell specifications.6-ditertiary butyl paracresol Corrosive Sulfur Water. PCB Content. Sludge.2 0. ppm Neutralization No.03 max 0.01 0.4 D 2112 D 4059 195 min ND N/A-Not Applicable ND-Not Detectable.3 max Typical Values Shell DIALA® Oil AX 0.01 0.23 Non-corrosive <30 <0. min. which is reported as <2ppm. Sludge. mg KOH/g Oxidation Stability @ 72 hrs. refer to its Material Safety Data Sheet at http://www. storage.Shell ONDINA® Oil Premium quality lubricant for textile industry Shell ONDINA® Oil 22 is a water-white oil blended from highly refined mineral oil.epc. While future production will conform to Shell specifications. or use of this product. variation in these characteristics may occur. °F Pour Point.com/. or any other industry where oil may accidentally spill on fabric or paper and must not cause a stain.7 97 39 75 These characteristics are typical of current production. Typical Physical Properties Shell ONDINA® Oil Appearance Gravity. 435 Various Industrial Applications . soil. Viscosity Index cSt cSt SUS SUS D 1298 D 92 D 97 D 445 D 445 (calc) (calc) D 2270 Test Method ISO Viscosity Grade 22 Water-White 31. It is intended for use as a lubricant in the textile industry. Main Applications • Textile industry where machine oil staining is an issue • Lubricated twister rings • Sewing machine parts • Circular hosiery knitting machines • Double knitting machines • Slitter applications in the paper industry Protect the Environment Do not discharge into drains.0 335 -25 18. @ 210 °F. All other customers please call 1+800-237-8645 for all of your service needs. @ 100°C.2 3. please call 1+800-332-6457 for all of your service needs. Performance Features and Benefits • • • • Non-staining performance Rust protection Natural cleaning ability due to naphthenic base Light viscosity Advice on applications not covered in this handbook may be obtained from your Shell representative. If you are a Shell Distributor. or water.shell. Handling and Safety Information For information on the safe handling. °F Viscosity: @ 40°C. @ 100 °F. °API Flash Point. as a slitter oil in the paper industry. storage. rust and corrosion protection for saw and guide components in appropriate saw equipment. °F Viscosity: @ 40°C. Performance Features and Benefits: • • • • Excellent lubricity Reduced pitch and resin deposits Non-corrosiveness to metals Excellent tackiness to enable the lubricant to cling to components • Excellent protection from rust and oxidation • Easy emulsification • Low fogging tendency Advice on applications not covered in this handbook may be obtained from your Shell representative. If you are a Shell Distributor.com/. Typical Physical Characteristics Test Method Appearance Gravity.Shell Saw Guide Oil Premium quality lubricant for saw guides Shell Saw Guide Oil is formulated to provide good lubricity.. All other customers please call 1+800-237-8645 for all of your service needs. COC. solvency. refer to its Material Safety Data Sheet at http://www. cSt @ 100°C. SSW Steam Emulsion No. °F Pour Point. cSt @ 100 °F. minutes Four Ball EP Load Wear Index.0 385 -15 100. SUS Viscosity Index Rust Test. please call 1+800-332-6457 for all of your service needs. While future production will conform to Shell specifications. kgf Copper Corrosion.epc. Various Industrial Applications 436 .shell. variation in these characteristics may occur. wt% D 1298 D 92 D 97 D 445 D 445 (calc) (calc) D 2270 D 665B D 1935 D 2783 45 250 D 130 D 524 1a 0. Main Applications • Gang saws and edgers • Modern thin kerf saw systems Protect the Environment Do not discharge into drains. kgf Weld Point. or water. soil. 3 hrs @ 212 °F Carbon Residue. °API Flash Point. SUS @ 210 °F.1 10.25 Shell Saw Guide Oil Red 24. Handling and Safety Information For information on the safe handling. or use of this product.4 530 62 81 Pass >1200 These characteristics are typical of current production. or use of this product. they can easily be collected for recycling or disposal.com/. Performance Features and Benefits • High oxidation and thermal stability Shell THERMIA® Oil C is based on carefully selected highly refined mineral oils and resists oil cracking. Shell THERMIA® Oil C can be used in high temperature continuous heat transfer equipment with the following application limits: Max. • Non-toxic oil and easy disposal Mineral oil-based heat transfer fluids are safer to handle than some types of synthetic fluid. and Recommendations Classified under ISO 6743-12 Family Q Meets DIN 51522 requirements Handling and Safety Information For information on the safe handling.epc.Shell THERMIA® Oil C Heat transfer fluid Shell THERMIA® Oil C is a premium quality heat transfer fluid for use in indirectly heated closed heat transfer system. Advice on applications not covered in this handbook may be obtained from your Shell representative. This provides extended oil life. holding oxidation products in solution and keeping internal surfaces of heat exchangers clean. It is based on carefully selected. such that film temperatures on the heater surface do not exceed the limits below. please call 1+800-332-6457 for all of your service needs. • Non-corrosive Prevents corrosion of the internal surfaces of copper and steel heat exchanger and system components. provided efficient fluid heating and good pump circulation is ensured. or water. etc. storage. • Good solvency Resists deposit formation. oxidation and thickening. soil. where the oil is circulated in a pumped system operating under atmospheric pressure with or without an inert gas blanket. Main Applications • Industrial heat transfer systems For use in closed heat transfer systems used in chemical and process plants. textile manufacture. If you are a Shell Distributor. All other customers please call 1+800-237-8645 for all of your service needs. refer to its Material Safety Data Sheet at http://www. bulk temperature 315 °C 290 °C Specifications. Protect the Environment Do not discharge into drains.shell. • Low viscosity and high heat transfer coefficient Low viscosity enables excellent fluidity and heat transfer over a wide temperature range. • Low vapor pressure Resists cracking and minimizes formation of volatile decomposition products requiring recovery via expansion chamber and condensate collector. film temperature Max. 437 Various Industrial Applications . Approvals. After reaching the end of their useful life. highly refined mineral oils chosen for their ability to provide excellent performance in heat transfer systems and contains an oxidation inhibitor to provide long service life. COC.7 450 ------5 500 0. mm Hg.72 0. While future production will conform to Shell specifications.5 400 0. gram/ml 3.76 ----1. cSt @ 40°C. BTU/lb-°F.Shell THERMIA® Oil C Design Data @ °F Density 1 100 0. BTU-ft/ft2-hr-°F 3 200 0.2 7.65 15 550 ------35 Thermal Conductivity2 Specific Heat Vapor Pressure4 1. °F Pour Point.79 0.56 0. lbs/gal.2 450 +5 1b 0.01 These characteristics are typical of current production.07 0. cSt @ 100°C. 60°F Color Viscosity: @ 0°C.600 Typical Physical Characteristics Shell THERMIA® Oil C Gravity.550 Maximum --.°API Density. variation in these characteristics may occur.+20 Gear pump --.46 --2.87 0.83 ------- 300 0. Various Industrial Applications 438 . °F Centrifugal pump --.1 350 ------0. °F Copper Corrosion Acid Number. cSt Flash Point.+15 Recommended operating temperature. or cal/gm-°C 4. mg KOH/g Test Method D 1298 D 1298 D 1500 D 445 D 445 D 445 D 92 D 97 D 130 D 974 29. Lowest starting temperature.33 1. °F Continuous operation --.08 0.07 0.5 800 56 7. Shell TORCULA® Fluids DE High quality synthetic oil mist lubricants Shell TORCULA® Fluids DE are fully formulated. Main Applications Shell TORCULA® Fluids DE series has been designed to meet the lubrication requirements of many oil mist lubrication systems operating in adverse conditions. soil. it is suggested that the oil mist lubrication system be watched closely. or water. Diesters have excellent solvency and will aggressively “clean-up” system deposits that might have formed while mineral oil based lubricants were in use. After converting from mineral oil based lubricants. and general industrial applications where synthetic products with outstanding low temperature and oxidation properties are required. Please note: Shell TORCULA® Fluids DE lubricants may or may not be compatible with seals. 439 Various Industrial Applications . this eliminates problems due to wax plugging. and Recommendations • Oil mist lubrication applications under severe conditions • Where EP properties are not required in hydraulic systems and for general industrial lubrication systems. Performance Features and Benefits • • • • • • • Synthetic products based on diester technology Excellent surface-wetting characteristics Excellent thermal and oxidation stability Reduced component wear Excellent deposit control Minimal plugging tendencies Rust and corrosion resistance Product Maintenance Shell TORCULA® Fluids DE lubricants are compatible with conventional non-detergent petroleum oils. the equipment manufacturer should be consulted. hydraulic applications.com/. etc. paints. found in systems designed for petroleum oils. please call 1+800-332-6457 for all of your service needs. although mixing could reduce the performance of the synthetic lubricant. or use of this product. Since synthetic fluids do not contain wax. particularly low temperature applications. storage.shell. If you are a Shell Distributor. high quality synthetic oil mist lubricants based on diester technology to enhance low temperature properties and prevent the formation of wax and other deposits which may plug oil mist application fittings when mineral oil based lubricants are used. including gears Protect the Environment Do not discharge into drains. All other customers please call 1+800-237-8645 for all of your service needs.epc. plastics. Therefore oil filters need to be monitored frequently in the early stages after conversion to these type products. refer to its Material Safety Data Sheet at http://www. which can occur with mineral oils or mineral oil products. Approvals. The Shell TORCULA® Fluids DE products can be used in oil mist systems. Advice on applications not covered in this handbook may be obtained from your Shell representative. When there is any doubt regarding the compatibility of system components with these diester-based lubricants. Handling and Safety Information For information on the safe handling. Specifications. °API Autogenous Ignition Temp. °F Pour Point.Typical Physical Characteristics Shell TORCULA® Fluids DE Appearance Gravity.0 7.00023 68 These characteristics are typical of current production. variation in these characteristics may occur.0 5. °F Viscosity @ 40 °C.00026 17. °F Flash. cSt @ 100 °C. Various Industrial Applications 440 . While future production will conform to Shell specifications. COC.7 66 0.5 129 0. cSt Viscosity Index Coefficient of Thermal Expansion (vol/vol). per °F D 1298 D 2155 D 92 D 5949 D 445 D 445 D 2270 Test Method 32 Clear 21.3 745 450 -60 29.5 780 480 -35 69. com/.Shell TORCULA® Oils Rockdrill and pneumatic tool lubricants Shell TORCULA® Oils have been developed to meet he special lubrication requirements of all percussion type pneumatic tools. • Good thermal and oxidation stability Resists sludge and deposit formation in critical areas of air driven tools where elevated temperatures are found.epc. • Good low temperature fluidity Remains mobile at low temperatures and resist oil build-up in areas cooled by rapid air expansion. including those subjected to the most arduous conditions. Performance Features and Benefits • Excellent lubrication performance and anti-wear properties Developed to provide excellent lubricity and anti-wear properties to protect percussion tools including rockdrills operating under arduous conditions. Protect the Environment Do not discharge into drains. • Excellent corrosion protection Provide high levels of corrosion protection even under severe water wash conditions. They are based on a blend of highly refined mineral oils and selected additives chosen for their ability to maintain high oil film strength and effectively lubricate the demanding requirements of pneumatic drill impact mechanisms. Advice on applications not covered in this handbook may be obtained from your Shell representative. including those used for rock drilling • Oil mist lubrication systems and air tools • Air tools • Gear and bearing lubrication systems subject to water ingress. and Recommendations Approved by Gardner-Denver and other pneumatic tool manufacturers Handling and Safety Information For information on the safe handling. Main Applications • Percussion type pneumatic tools. or water. storage. All other customers please call 1+800-237-8645 for all of your service needs. 441 Various Industrial Applications .shell. If you are a Shell Distributor. or use of this product. Approvals. Specification. soil. please call 1+800-332-6457 for all of your service needs. refer to its Material Safety Data Sheet at http://www. SUS Viscosity Index Timken. °F Pour Point. cSt @ 40 °C. Load. While future production will conform to Shell specifications. °F Viscosity @ 40°C.8 237 49 102 35 Present -20 to 40 100 27.2 1162 97. variation in these characteristics may occur.9 510 0 220 19.9 510 0 150 14.5 1702 122 98 75 Present ----Light to dark pale---- --------Above 80-------- These characteristics are typical of current production. lbs Tackiness Recommended Operating Temperature Range.9 530 0 320 24. Various Industrial Applications 442 .8 788 78. SUS @ 210 °F.Shell TORCULA® Oils Gravity.2 104 50 Present 40 to 80 150 24.2 505 -20 100 11.6 520 66.2 385 -20 46 6.7 98 65 Present 320 24. °F Test Method D 1298 D 1500 D 92 D 97 D 445 D 445 (calc) (calc) D2270 D 2782 46 27. cSt @ 100°F.9 98 60 Present 40 to 80 220 24. COC. °API Appearance Flash. 1 95 0.4 100 0. Approvals. Protect the Environment Do not discharge into drains.866 204 -18 150 150 150 14.5 0.2 95 0.882 243 -9 32 32 32 5.shell. Typical Physical Characteristics Shell VITREA® Oils ISO Viscosity Grade Kinematic Viscosity Viscosity Index Specific Gravity Flash Point (COC) Pour Point Shell VITREA® Oils ISO Viscosity Grade Kinematic Viscosity @ 40 ºC @ 100 ºC Viscosity Index Specific Gravity Flash Point (COC) Pour Point @ 15 ºC ºC ºC cSt cSt @ 15 ºF ºC ºC @ 40 ºC @ 100 ºC cSt cSt 13 13 12. soil.873 228 -12 320 320 320 24. helical.Shell VITREA® Oils Premium quality industrial oil Shell VITREA® Oils are premium quality. storage. high viscosity index mineral oils for a wide range of industrial applications.868 222 -12 220 220 220 19.8 95 0.2 95 0.0 95 0. While future production will conform to Shell specifications.8 9.887 249 -9 46 46 46 6. Performance Features and Benefits • Good water shedding properties • Long life in circulatory systems Specifications.891 255 -9 68 68 68 8. solvent refined. All other customers please call 1+800-237-8645 for all of your service needs. or water. variation in these characteristics may occur. or use of this product. and Recommendations C according to DIN 51517-1 VB/VC according to DIN 51506 Main Applications • Plain and rolling element bearings • Enclosed spur.877 225 -12 22 22 22 4. 443 Various Industrial Applications . please call 1+800-332-6457 for all of your service needs.8 100 0.2 80 0. bevel and worm gearboxes where a non-additive mineral oil is approved by the gear manufacturer • Machine tool circulatory systems • Shell VITREA® Oils may be used in industrial applications where loadings and temperatures are moderate Advice on applications not covered in this handbook may be obtained from your Shell representative.6 95 0. Compatibility and Miscibility Shell VITREA® Oils are compatible with all seal materials and paints normally specified for use with mineral oils.com/.881 223 -12 460 460 460 31. If you are a Shell Distributor. Handling and Safety Information For information on the safe handling.896 260 -9 These characteristics are typical of current production.849 188 -15 100 100 100 11.epc. refer to its Material Safety Data Sheet at http://www.1 5. • Up to 50°C Shell VITREA® 22 to M 150 • 50°C-80°C Shell VITREA® M 150 to M 320 • Above 80°C Shell VITREA® M 320 to M 460 or Shell OMALA® 1000 4.000 Shell VITREA® 22 100. heavy or shock) Operating temperature These factors and the limitations that they impose on the use of certain classes of lubricant are shown in the above table. OMALA® Notes: The most important factors governing the selection of the correct type of lubricant for a particular application are as follows: Gear Material Degree of sliding at tooth contact Ambient temperature Maximum pitch-line speed Type of loading (light.A Guide to Gear and Bearing Oil Selection Warning: Under no circumstances should these guidelines overrule a manufacturer’s recommendation. combining antiwear additive Industrial Sulfur Phosphorus oils up to bulk oil temps of 100°C OMALA® Helical Steel/ Steel Line 610 Straight Bevel 150 Rolling contact at the pitch line only.000 Shell VITREA 32 to 68 25. (For heavy loads and slow speeds select higher viscosity grades). 3. roll-neck bearings on metal – rolling mills. Normal or moderately heavy loads Heavy loads or shock loads. Guide to Selection: General Recommendations for Oil Lubrication of Ball Roller Bearings Speed Factor (Bearing Bore mm x rpm) Approximate Operating Temperature Ranges 0°C – 30°C ® ® 30°C – 60°C Shell VITREA M 100 ® ® 60°C – 90°C Shell VITREA M 320 ® ® 90°C – 120°C Shell VALVATA® 1000 Shell VITREA® M 460 Shell VITREA® M 460 Shell VITREA® M 320 Shell VITREA® M 320 Shell VITREA® M 320 Shell VITREA® M 220 10. Shell TELLUS® Oil T15 is recommended below 0°C. 2. consult your Technical Help Desk. Various Industrial Applications 444 . OMALA® Turbine Quality for VALVATA® high speed gears TURBO® T where the highest performance level essential Hydraulic quality. particularly where good resistance to corrosion required.000 Shell VITREA® 22 250. For SKF spherical roller bearings and spherical thrust bearings minimum viscosities of 20cSt and 32cSt respectively are required at the operating temperature. Guides to Selection: oil types required for principal class of Gearing Gear Type Spur Usual Material Theoretical Max Pitch-Line Form of Tooth Speed Contact (Metres/Min) 300 Relative Motion of Contacting Surfaces Load Conditions Normal Loads Oil Type Shell Grade Straight mineral oil. irrespective of speed factor. For Timken tapered roller bearings the following general recommendations are applicable. Slide in plane only across line of contact.000 Shell VITREA® M10 Above 250. oil type and viscosity are specified – If such data is not available. Sliding contact at all other positions.000 Shell VITREA® 22 to 32 75. e. Where bearing/equipment manufacturers require EP oils.g.000 Shell VITREA® M10 Shell VITREA M 100 Shell VITREA® 68 Shell VITREA® 68 Shell VITREA® 68 Shell VITREA® 32 Shell VITREA® 32 Shell VITREA M 320 Shell VITREA® M 220 Shell VITREA® M 220 Shell VITREA® M 150 Shell VITREA® M 100 Shell VITREA® M 100 Notes: 1.000 Shell VITREA 32 50. the temperature again rises unduly. The advantage of grease for open gears is that it is more effectively retained on the gear teeth than oil. Shell OMALA® 1000 is recommended 3. dust. The old lubricant should therefore be cleaned off periodically to prevent abrasive wear.Guides to Selection: General Recommendations for Oil Lubrication of Plain Bearings Shaft surface speed (meters/min) Up to 60 60-150 150-300 300-760 Above 760 Approximate Operating Temperature Ranges 0ºC – 30ºC Shell VITREA® 68 Shell VITREA® 46 Shell VITREA® 32 to 46 Shell VITREA® 22 Shell VITREA® 10 30ºC – 60ºC Shell VITREA® M 220 Shell VITREA® M 150 Shell VITREA® M 100 Shell VITREA® 46 or 68 Shell VITREA® 46 60ºC – 90ºC 2 3 Shell VITREA® M 220 Shell VITREA® M 150 to M 220 Shell VITREA® M 150 Notes: 1. grit. 445 Various Industrial Applications . Grease Lubricated Ball and Roller Bearings: Periodically these bearings should be cleaned out and repacked with fresh grease and the housing should be left not more than one –half full of grease otherwise overheating may occur. e. The correct oil level is usually indicated on the gearbox by the makers but. These compounds/fluids can be applied manually by hand (paddle or brush) or sprayed onto the gears via an automatic system. this may be the result of over-packing in which case some of the excess grease should be removed from the housing. If on restarting. as it is then impossible to judge the correct oil level. if not. Shell TELLUS® Oil T15 is recommended below 0°C irrespective of shaft surface speed. It is quite usual for the temperature of a newly packed ball or roller bearing to increase rapidly when it is first started up. Oil Lubricated Ball and Roller bearings: In filling these bearings the oil level should not be higher than the top of the lowest rolling element. tend to collect on the coated surface of the gear teeth. 2. overheating of the oil can also result. however. as this can lead to foaming of the oil and consequent waste. when stationary the dipping gear should be immersed in oil to a depth of three times the tooth height. The frequency of oil renewed will depend on operating conditions and the equipment manufacturer’s recommendations should be followed in each case. Shell VITREA® M460 is recommended 4. Because of the adhesive nature of these compounds. Useful Notes: Enclosed Gears: It is important not to overfill a gearbox.g. This is a temporary effect. which may lead to sludge formation and undesirable thickening of the oil. Shell OMALA® 680. If the temperature does not fall after an hour or so. etc. the temperature will fall to a normal figure. when excess grease has been flung out of the working spaces and the grease in the housing has settled down. the machine should be stopped and the bearing allowed to cool. Open Gears: Tacky or adhesive products are often employed as open gear lubricants. Bearings that stop and start frequently under heavy load and heavily loaded bearings with surface speeds below 6m/min may require oil with additives to improve boundary lubrication. Gearbox should not be topped up when the machine is running.  This page intentionally left blank. 446 . • AeroShell oils and compounds. Siting the Lubricants Store Ideally lubricants should be stored under cover at a reasonably constant. However. • Plenty of vehicles unloading room. Outdoor Storage If protected from extremes of temperature and from ingress of water. Handling & HSE Guidelines The quality of Shell Lubricants leaving the refinery or blending plant is closely monitored and controlled. once the lubricants leave the care of Shell or its agents. • Temperature control. moderate temperature. if temperatures below 0°C are anticipated. most lubricants are unaffected by climatic conditions and may be stored outdoors for limited periods. The risk of contamination is greatly increased when lubricants are decanted or dispensed outdoors. Emergency spill kits should be placed beside all stores. • A robust stock control system to ensure good stock rotation.Lubricants Storage. their continuing fitness for use may depend on the quality of subsequent storage or handling procedures. The following products should never be stored in the open: • Insulating oils. It is also preferable for packaged lubricants to be opened under cover and be subsequently stored under cover. this may not be possible and the lubricants store may have to be at least partly outdoors. which can solidify and separate when very cold. • An even. • Appropriate ventilation. sewer or watercourse. • A lockable store. • Designated and controlled separate areas for in use and new stock. • Space for empty drums. However. • Refrigerator oils. and fully meet or exceed their stated specifications. • No store is connected to any drain. protection should be given to lubricants which are sensitive to the effects of frost (e. 447 .g. the store should be sited so as to provide: • Good access for delivery vehicles. level. • Simple inventory control. and at-a-glance check on the condition of containers and packs. • Clean dust-free conditions for unsealing and dispensing. In practice. clean condition essential for effective service. • Appropriate bunds are used for additional protection. However. Stringent care is taken in manufacture. whether it is outdoors or under cover. • Properly equipped unloading dock with direct access to the oil store. packages and returnable containers. • Clear warning signs (‘No Smoking’ and ‘Risk of Slippery Surface’) signage. oil/water emulsions or water extendable fluids). • Greases. • White and medicinal oils. oil resistant floor. • Neat cutting oils containing fatty oils or compounds. • Easy distribution to the principal points of use. Condensation or water ingress is more likely when a drum is only part full. This section of the Shell Product Information Handbook provides storage and handling guidelines for maintaining Shell Lubricants in the good. in packing and in transportation to ensure that the products are free from contaminants. it should be reserved for small packages. or bungs-down (taps below oil level). The bungs of tilted or horizontal drums should be at the 3 o’clock and 9 o’clock positions. Stacking Drums If space is insufficient to allow drums to be stored on horizontal stillages. When other packages are freely stacked on top of one another. drums should be stored off the ground on stillages or in racks. well clear of surface water. Deliveries A responsible person to ensure that the correct quantity and grade of lubricant is off-loaded or discharged should supervise all deliveries. (Note: In many cases. first-out’ drum stock movement. to prevent the corrosion of containers. Delivery tickets should be signed by customers to verify that the correct grade and quantity have been received. so supervision and tankage labeling are essential. for obscuring of identification marks. However. which would occur in damp conditions. which could result in the wrong oil being used. excessive local heat from steam pipes. Regular examination should be made for signs of corrosion. inventory control and stock rotation. The use of pallets or slatted frames stabilizes the stack and helps prevent damage to the lower layers.) If one part of the store is warm. if space is limited. In every case. Rarely will indoor temperatures fall so low as to affect a lubricant adversely. The sloping rack with one side for loading and the other (lower) side for retrieval is an effective means of ensuring ‘first-in. to help ensure the gaskets are kept in contact with the oil in the drum. etc. For these reasons drums should be stored tilted. retrieval.Oil drums standing in the open suffer variations in temperature. However. Packs holding more than 200l must be stored in a bund. 448 . with moisture liable to be drawn in – particularly if the drum is standing bung-up. A system of stock rotation must be devised to avoid the accumulation of old stock. first-out’ is a good principle to establish. on their side. the safe height varies according to the stability of the stack and the weight which the lower packages can support. it is essential that the correct grade is stored in the right tank. Steel racks offer greater convenience for loading. they should be placed under cover on stillages. furnaces. and for evidence of weakening seams or seals. They must never stand directly on a surface containing corrosive clinker. and for the special categories listed earlier under Outdoor Storage. If outdoor  storage is unavoidable. With bulk lubricants. insurance requirements or local fire regulations necessitate separate storage facilities for volatile products. Indoor Storage Indoor Storage is always preferable. for lubricants which can be affected by frost. for opened packages. for the top of the drum forms a rain trap. they may be vertically stacked on pallets or stored in horizontal or sloping racks. Special care should also be taken with the storage of smaller packages such as pails. and corresponding variations in internal pressure. ‘First-in. The lubricants store should be kept dry at all times. should be avoided to prevent thermal degradation or volatilization of solvent containing grades. This leads to ‘breathing’ where there is a leaking seal. or protected from rain by tarpaulins while ensuring the free circulation of air. it should be reserved for high viscosity (thick) oils to make dispensing easier. These are not designed to withstand severe weather. Water on top of the drum can also cause rusting and the obliteration of markings. Whichever method is adopted it should allow individual packages to be readily accessible with the minimum of disturbance to those not immediately required. Crystalline material are available as a substitute for sawdust. and any marked variation from the product’s normal color. A drip tray should be positioned beneath each drum tap. There are many suitable methods of handling drums. avoid manual handling and use appropriate drum handling equipment. may provide a source of contamination. Sawdust is effective but represents a fire hazard and should be removed as soon as it becomes oily. Normally tanks are erected such that a 1-in-10 slope towards the drain cock reduces the risk of contaminated oil being dispensed. Mild steel tanks require special adaptation for certain types of products. Wherever possible. but is readily damaged by bad handling. fill pipes and offtake pipes must be labeled with the capacity and full grade name of the product they contain. Storage of Grease Drums containing soft grease should be stood upright. all grease containers should be stored with lids in place to avoid contamination that may lead to operational difficulties. Good Storekeeping New packages should be wiped clean and around the bungs. smell or consistency reported. causing subsequent leaking or contamination of the contents. White oils may require epoxy resin treated or stainless steel tankage to maintain quality and good color. The impact can burst the seams. Spilt oil can cause accidents and should be cleaned up without delay. It is strong. being designed to be re-used several times.Handling Drums The standard 55 Gallon drum weighs approximately 400 lbs. If there is any reason to doubt the good condition of a lubricant. Tanks without silica-gel breathers can slowly accumulate water as atmospheric moisture condenses on relatively cold tank walls. excessive water ingress can result in full or partial emulsification of the product. All tanks. when filled with oil. Tanks for electrical and refrigerator oils are generally lined with epoxy resin and their air vents protected with silica-gel breathers to remove moisture. Covered receptacles should be provided for clean lint-free wipes and for dirty wipes. the tank or packages concerned should be quarantined to isolate the problem and your Shell Representative consulted for advice. This may lead to the leaking of soft grease from a horizontally stored barrel. Measuring devices must be properly calibrated and serviced and hand wheels on valves and cocks should be lockable to prevent tampering. or vertically with a single or four-drum handling attachment). even when sited indoors. Incorrect manual handling of drums can result in accidents and personal injury. Once opened. The standard 180kg grease drum has a large opening. Pipework must be rust free and situated above ground where possible. but the most widely accepted are: • Forklift truck (either horizontally on the standard fork. 449 . Lubricants must only be dispensed from clean. ideally sited indoors. With some grades. Never be tempted to use ad-hoc oil measures. the seal of which is readily damaged by careless handling. while useful anti-slip. Water should be periodically drained from a stop-cock positioned so that it is at the lowest point on the tank. the labeling checked. but can leave gritty debris on the floor which. but they can be in the open if protected from driving rain and snow and from extremes of temperature. • Two-wheel hand truck • Triangular drum dolly • Manual elevator • Manual side-delivery stacker • Chain hoist and trolley on ‘I-Beam’ Bridge • Rolling (by two workers) Bulk Storage Bulk lubricants storage tanks should be inside the bund. Drums must never be dropped when being unloaded or moved. dedicated containers. to avoid crossovers when delivering or dispensing. To obtain meaningful data. use only properly designed bottles and labels available from your Shell Representative. Handling Lubricants The benefits of good. Water must never be added to the oil. Wherever possible. It should be noted that a new emulsion rapidly deteriorates if added to one already contaminated bacteriainfected or unstable. with the full type and grade of each lubricant noted. When soluble oil is prepared for use. with consistent stirring to form a stable emulsion. rags and wipers being used for this purpose. Some used oils. clearly labeled receptacles unit disposed of. Results can be dangerous. Unpleasant odors or rusting are indicators of bacteriological or chemical degradation. Sampling Samples of lubricants are sometimes required for analysis. It is essential that both the ‘thief’ and the container into which the lubricant sample is poured are absolutely clean. Your Shell Representative will advise on the appropriate treatment.Measuring cans with easy pour spouts allow the issue of oil to be recorded. Records should be accurate and complete. The containers used for transporting lubricants on a site and for the storage of small working quantities must be kept clean and should be provided with lids to prevent the entry of dust and dirt. a metal or glass sampling tube. or to cut them up with oxy-acetylene equipment. There is always the chance that impurities in oil may sink to the bottom of the tank or container out of harm’s way. as unstable or invert emulsion may result. Used and dirty oil should be put into special containers and stored in separate. Its is especially important not to use barrels for brazing or welding trestles. with grease 450 . funnels and other pieces of apparatus must always be kept scrupulously clean. oil films on the surface of an emulsion may indicate a leaking gearbox or hydraulic system. Every precaution must be taken to see that used lubricants are not allowed to contaminate fresh oils and greases. or ‘thief’. For example. They should be washed periodically with gasoline. lubricant containers should have their bungs or lids securely replaced to prevent contamination. is used to withdraw a sample. After the drum has been rolled to agitate the contents. Never re-use empty lubricants packages. Similarly. and sometimes catastrophic. because of the risk of explosion. the oil must be added to the water in the recommended amount. Clean coolant must be used in a clean sump and circulation system for efficient operation. Empty drums should not be used for road barriers or for supporting scaffold poles or trestles. Cases have been known of waste oil. The water must be clean. water washing or filtration. dry and odor-free. Abnormalities in the amounts of a particular lubricant issued should be investigated. Cotton waste or woollen rags should not be used as they tend to leave behind fibres that will eventually find their way into machinery and impair the flow of oil It is advisable to have separate. particularly in less arduous applications. It is also important to ensure accurate and correct labeling. clean storage can be largely nullified if a lubricant becomes contaminated in transit from the store to the machines. When empty. fuels and even water being stored in empty lubricants packages and being inadvertently used in place of the service lubricant.  Contamination in Use Lubricants and cutting oils must periodically be drained from the machine and replaced by fresh oils or coolant. In general. and mixing should take place in a clean separate tank rather than in the machine sump. centrifuging. clearly marked containers of each grade of oil or grease so the contamination of one with another does not take place. Cutting oils are especially liable to contamination in use. other lubricants chemicals. Grease guns should be filled cleanly and carefully for grease acts as an abrasive when mixed with dust or dirt. samples must be fully representative and free from external contamination. cleanliness precautions are even more important with grease than with oil. can be reclaimed for future use by settling. care being taken to mop and dry them before using them again. Petrolatum (petroleum jelly) and certain types of grease can be made liquid by heating and. If there is a spill CONTAIN the spillage immediately using any non-flammable absorbent. If lubricants do enter drains or watercourses. the tank should be lightly covered. If there is a fire – call the fire brigade. The hazard is mainly related to the flash point of the product. • Stock depletion. However. well ventilated. but these are exceptions and most greases will be ruined if treated in this way. dry chemical or foam type extinguishers. COLLECT the absorbent-oil mixture into a suitable receptacle and dispose via a licensed waste contractor. tropical sunshine) may cause oil to separate out with the result that the grease loses some of its lubricating properties. • Increased equipment downtime. Oil stores must be equipped with CO2. coming into contact with a high temperature steam pipe. • Product deterioration. Products with a flash point of 55°C or greater. rags or cleaning paper must not be allowed to accumulate. the latter should be well hooded. Sand or earth can be used in an emergency. as the burning lubricant may float on the surface and spread the fire. and with sand filled fire buckets. Staff should be well trained on selection and use of the correct types of extinguishers. therefore. Water should not be used for suppressing fires. Waste Oil Disposal Waste oils are subjected to re-use or destruction largely according to environmental and economic factors and operational needs. • Pollution incidents. for example. • Contamination problems. but should be stored away from heat whenever possible. generally require no special fire precaution. and earthed to prevent static sparks. on cooling. High temperature of prolonged exposure to even moderately high temperatures (e. Lubricants stores should be designated ‘No Smoking’ areas. Lubrication oil is potentially dangerous in conjunction with more flammable materials. If soaked with fatty oils they can ignite simply by. Grease is more susceptible than oil to the effects of temperature and temperature cyclings. DO NOT WASH into drains or watercourses. • Possible prosecution. advise your Water Authority immediately. • Use of wrong grade.this cannot happen and any grit or other contaminant that gets into the grease is bound to find its way into lubricators and machinery sooner or later.g. most lubricants have the potential for combustion and explosion in certain circumstances. Oil-soaked sawdust.. Lubricants with a flash point less than 55°C should be stored in closed containers away from heat in a wellventilated place. heat a grease to make it fluid. Fire Precautions Packaged lubrication oil and grease does not represent a serious fire hazard. Never. • Increased risk of fire. will regain their former condition. Waste Oil dumped as a liquid in soil or water or burned in an uncontrolled manner as a fuel is a source of chronic environmental pollution. When not in use. When the product is used in an open tank. 451 . • Use of wrong product. Poor handling of a lubricant can lead to: • Workplace accidents. They include: • The use of high quality. etc. by filtering or centrifuging) or downgrading. and operatives are advised to follow the basic general Health & Safety precautions listed below. Health & Safety Shell lubricants present little or no health hazard provided they are used correctly in the recommended applications. e. Used cutting oils. Frequent and prolonged contact with mineral oils can give rise to skin ailments. • Know where to obtain first-aid advice and medical attention. There are a number of ways that oil life can be optimized. • Avoid using dirty rags to wipe skin. long life products. This ensures that the maximum value is obtained from the oil before its disposal. are often affected by additional disposal factors. • Wear working overalls. both neat and soluble. and report any skin complaint without delay. • In certain cases as a fuel oil  When waste oil is too heavily contaminated to allow re-use. • Use as a fuel for diesel engines. • Wash regularly and use non-hazardous cleansers. If you are handling or disposing of oil products please refer to the appropriate Shell Product Safety Data Sheet. • Checking that any party you hand the waste on to is legally authorized to transport and dispose of it. These records should be kept for two years. • Recycling processes that can produce hazardous waste products. Used oils must always be disposed off carefully and thoughtfully through recognized channels so as to protect the environment. • Ensure the arrangements for the extraction of fine mists and sprays are in proper working order. • Use as a bitumen extender. In the event of any queries please contact your local Shell Representative. • The use of Shell LubeAnalyst to monitor oil and equipment selection. • Landfill. barrier and conditioning creams. impermeable aprons and gloves. 452 . • Road oiling. however slight. or disposal by controlled dumping on an approved site in accordance with environmental legislation. • Keeping complete records of all consignments of waste. and reasonable care is taken to keep them off the skin and away from the eyes.g. Specific health and safety instructions for each Shell grade are given on a covering Product Safety Data Sheet. • Use. • Disposal of waste in a safe way that does not cause pollution or endanger life. separate lockers for outdoor and working clothes. • Change and dry-clean work clothes regularly. • Re-use follow re-fining laundering (e. • Burnt in an uncontrolled environment or unlicensed equipment. if possible. • Wear protective gloves and safety shoes or boots when handling drums and packages. If you produce controlled waste (this would include waste oil products) at your site then you are under a ‘duty of care’ and responsible for: • Storing it safely and securely so waste does not escape. Filling out a description of the waste and signing a transfer note when you hand in on to another party for disposal.New controls on waste have been introduced under the Environmental Protection Act 1990. • Seek first-aid treatment immediately for any injury. This can be obtained from your own internal Health & Safety focal point. to eliminate unnecessary contact with oil. available from your Shell Representative. acid clay treatment. Waste oil should not be disposed of by: • Land farming. and to avoid ingestion or inhalation of vapors or mists. and used correctly.g. the only courses are incineration after suitable pre-treatment. • Never keep oily wipes in overall pockets. and special procedures should be followed after consultation with your Shell Representative. WEAR clean intact clothes. If this cannot be done. To keep circulation oil as free as possible of abrasive particles. it is necessary to give more rigorous attention to adequate laundering and regular changes of clothing and underclothing. 5. Where cutting oils are used. Good maintenance should be practiced as to as to avoid oil-soaked floors or benches. CARE for the skin properly. To avoid soiling of clean clothing. • Clear up spillage immediately using appropriate means. CLEAN the skin thoroughly if contaminated with oil. Skin contaminated with oil should be cleaned with mild soap or suitable hand cleansers at regular intervals. Cleansing the Skin Oil should not be left on the skin for any prolonged period of time. prolonged improper use can cause dermatitis or other skin conditions or even. filter and sumps should be regularly inspected and cleaned out. Those at risk are people who use oils every day over periods of months or years. Particular care should be taken in these cases. and hands should be cleaned with disposable wipes that should not be kept in overall or trouser pockets after use. Personal Hygiene Shell lubricants are quite safe to use provided ordinary care is taken to minimize skin contamination and to avoid breathing oil mist or vapors. Avoiding Contact with Mineral Oils Contact with mineral oils should be kept to a minimum by using effective splash guards and correct work methods. When working regularly with mineral oils follow these simple rules: 1. contaminated clothing should be stored separately from street clothing. not those who work with oils only very occasionally. 3.• Ensure that metal particles and swarf are removed from machines with suitable implements rather than by hand. Minimize mist and vapor generation. Oils of this type are used in rubber processing. Special Oils and Compounds The types of oil that have been associated overseas with skin disorders appear to be those which have been lightly refined and which contain relatively more polynuclear aromatic compounds. Where contamination with mineral oils occurs regularly at work. Where soluble oil concentrates are used. PROTECT the skin by using suitable clothing and barrier creams. transporting or using the product. skin cancer. wear goggles or face visors. Strong soaps and detergents. where heavy contamination occurs over many years. • Ensure that the hazardous substance marking packages which identify toxic. The risks can be avoided by carrying out the following simple health precautions. Protective clothing should be cleaned at regular intervals to remove oils. for example when using soluble cutting oils with high-speed machinery. REDUCE skin contamination by mineral oils to the minimum and avoid breathing their mists or vapors. It is most important to avoid wearing oil-soaked clothing. and abrasive skin cleansers should be avoided as these can cause skin irritation. these should be changed at regular intervals to minimize contamination with abrasive metal particles or bacteria. • Be fully familiar with emergency measures. use proper ventilation to keep the breathing zone concentration of oil mist below the recommended maximum concentration in air of 5mg per cubic meter of air. Gloves can become contaminated on the inside and when worn again they bring the skin into close and repeated contact with oil. A system of regular and frequent changing and cleaning of all protective clothing is the best safeguard. wear protective gloves and aprons and suitable outer overalls. • Ensure machine splash guards and machine protection devices are properly adjusted at all times. • Observe all safety. and particularly at the end of a working day. harmful or inflammable products are understood and obeyed when storing. Personal Protection To minimize skin contamination by oils. However. 2. hygiene and ‘good housekeeping’ rules at all times. particularly if mineral oils are used every day at work. 453 . 4. kerosene.  454 . medical attention should be sought at the earliest opportunity. which form a protective barrier. Barrier and Restorative Creams The regular washing needed in industry often removes the natural oils in the skin.Solvents such as petrol. trichloroethane and similar fluids should not be used for cleaning oil off the skin. The natural protective barrier can be replaced to a certain extent by using a good barrier cream before work and a good hydrophilic skin cream containing lanoline or vegetable oils after finally washing the hands at the end of the work period. Care of the Skin Where any sign of irritation or rash appears on the skin. Product Codes Product FORMULASHELL ATF FORMULASHELL ATF FORMULASHELL ATF FORMULASHELL DOT 3 BRAKE FLD FORMULASHELL DOT 3 BRAKE FLD FORMULASHELL DOT 3 BRAKE FLD FORMULASHELL MULT-VEH ATF FORMULASHELL MULT-VEH ATF FORMULASHELL MULT-VEH ATF FORMULASHELL PWR STR FLUID FORMULASHELL SAE 10W30 HMF FORMULASHELL SAE 10W30 HMF FORMULASHELL SAE 10W30 HMF FORMULASHELL SAE 10W30 MO FORMULASHELL SAE 10W30 MO FORMULASHELL SAE 10W30 MO FORMULASHELL SAE 10W30 MO FORMULASHELL SAE 10W30 MO FORMULASHELL SAE 10W30 MO FORMULASHELL SAE 10W40 HMF FORMULASHELL SAE 10W40 HMF FORMULASHELL SAE 10W40 MO FORMULASHELL SAE 10W40 MO FORMULASHELL SAE 10W40 MO FORMULASHELL SAE 10W40 MO FORMULASHELL SAE 10W40 MO FORMULASHELL SAE 10W40 MO FORMULASHELL SAE 20W50 MO FORMULASHELL SAE 20W50 MO FORMULASHELL SAE 20W50 MO FORMULASHELL SAE 30 FORMULASHELL SAE 30 FORMULASHELL SAE 30 FORMULASHELL SAE 40 FORMULASHELL SAE 5W20 MO FORMULASHELL SAE 5W20 MO FORMULASHELL SAE 5W20 MO FORMULASHELL SAE 5W20 MO FORMULASHELL SAE 5W30 MO FORMULASHELL SAE 5W30 MO FORMULASHELL SAE 5W30 MO FORMULASHELL SAE 5W30 MO FORMULASHELL SAE 5W30 MO FORMULASHELL SAE 5W30 MO FORMULASHELL SAE 5W30 MO FORMULASHELL SB SAE 10W30 FORMULASHELL SB SAE 10W30 FORMULASHELL SB SAE 5W30 FORMULASHELL SYN BLND SAE 5W30 FORMULASHELL SYNTHETIC 10W30 FORMULASHELL SYNTHETIC 10W30 FORMULASHELL SYNTHETIC 5W20 FORMULASHELL SYNTHETIC 5W30 FORMULASHELL SYNTHETIC 5W30 FORMULASHELL SYNTHETIC 5W30 SHELL ADRANA B 3202 Package Type 12/1 QT BULK 55 GAL 55 GAL DR BULK 12/12 OZ 12/1 QT 55 GAL DR BULK 12/12 OZ BULK GAL 55 GAL DR 6/1 QT 3/1 GAL 55 GAL DR 12/1 QT BULK 3/5 QT 4/5 QT 55 GL DR 6/1 QT 3/1 GAL 55 GAL DR BULK 12/1 QT 4/5 QT 3/5 QT 55 GAL DR BULK 12/1 QT BULK 55 GAL DR 12/1 QT 12/1 QT 55 GAL DR 12/1 QT BULK TOTE 3/1 GAL 55 GAL DR 12/1 QT BULK 4/5 QT 3/5 QT TOTE 55 GAL DR 12/1 QT BULK 12/1 QT 55 GAL DR 6/1 QT 6/1 QT BULK 55 GAL DR 6/1 QT 55 GAL DR Material Number 5301012031 5301000001 5301000055 5120200055 5120200001 5120212112 5070558 5070557 5070512 5120312112 5023000001 5065285 5023006031 5078054 5020300055 5020312031 5020300001 5073635 5020304025 5065286 5023106031 5078038 5020400055 5020400001 5020412031 5020404025 5073636 5020500055 5020500001 5020512031 5020600001 5020600055 5020612031 5020712031 5020100055 5020112031 5020100001 5058301 5077969 5020000055 5020012031 5020000001 5020004025 5073634 5020010001 5021100055 5021112031 5021000001 5021012031 5021300055 5021306031 5077264 5021200001 5021200055 5021206031 5073145 455 . 1 OZ BULK 120 LB 400 LB DR 30/14.1 OZ 35 LB 120 LB 10/14.01 SHELL ADRANA D 601.1 OZ BULK 30/14.01 SHELL ADRANA D 601.1 OZ 35 LB BULK BULK 400 LB DR DISP TOTE TOTE BULK 55 GAL DR BULK 55 GAL DR Material Number 5072695 5073351 5073143 5073352 5073144 5073355 5078076 5080302 5080334 5079199 5067388 5067390 5067393 5067405 500002950 5067386 5067387 5067389 5067392 5070349 5064326 5064330 5064332 5080250 5080284 5080304 5080325 5079196 5071086 7116500001 7116502120 7116502400 7116530141 7116600001 7116602120 7116602400 7116630141 5080223 5080293 5080295 5080328 5072724 5072725 5079200 5079544 7036002120 7036002400 7036030141 7036035203 7036000001 7116300001 7116302400 5071344 5071346 500000095 6364900055 500002846 5077175 456 .Product SHELL ADRANA D 208 SHELL ADRANA D 208 SHELL ADRANA D 408 SHELL ADRANA D 408 SHELL ADRANA D 601.1 OZ 35 LB 120 LB 55 GAL DR 35 LB DISP TOTE BULK 120 LB 400 LB DR 30/14.01 SHELL ALBIDA GREASE EMS 2 SHELL ALBIDA GREASE EMS 2 SHELL ALBIDA GREASE EP 1 SHELL ALBIDA GREASE EP 1 SHELL ALBIDA GREASE EP 1 SHELL ALBIDA GREASE EP 1 SHELL ALBIDA GREASE EP 1 SHELL ALBIDA GREASE EP 2 SHELL ALBIDA GREASE EP 2 SHELL ALBIDA GREASE EP 2 SHELL ALBIDA GREASE EP 2 SHELL ALBIDA GREASE EP 2 SHELL ALBIDA GREASE EP 2 SHELL ALBIDA GREASE EP 2 SHELL ALBIDA GREASE HDX 2 SHELL ALBIDA GREASE HDX 2 SHELL ALBIDA GREASE HLS 2 SHELL ALBIDA GREASE HLS 2 SHELL ALBIDA GREASE HLS 2 SHELL ALBIDA GREASE HLS 2 SHELL ALBIDA GREASE MP SHELL ALBIDA GREASE MP SHELL ALBIDA GREASE MP SHELL ALBIDA GREASE MP SHELL ALBIDA GREASE MP SHELL ALBIDA GREASE MP SHELL ALBIDA GREASE MPS SHELL ALBIDA GREASE MPS SHELL ALBIDA GREASE MPS SHELL ALBIDA GREASE MPS SHELL ALBIDA GREASE PPS 2 SHELL ALBIDA GREASE PPS 2 SHELL ALBIDA GREASE PPS 2 SHELL ALBIDA GREASE PPS 2 SHELL ALBIDA GREASE SDS 1 SHELL ALBIDA GREASE SDS 1 SHELL ALBIDA GREASE SDS 1 SHELL ALBIDA GREASE SDS 1 SHELL ALBIDA GREASE SLC 220 SHELL ALBIDA GREASE SLC 220 SHELL ALBIDA GREASE SLC 220 SHELL ALBIDA GREASE SLC 220 SHELL ALBIDA GREASE SLC 220 SHELL ALBIDA GREASE WR SHELL ALBIDA GREASE WR SHELL ALBIDA GREASE WR SHELL ALBIDA GREASE WR SHELL ALEXIA 50 (SL0531) SHELL ALEXIA 50 (SL0531) SHELL ALEXIA LS SHELL ALEXIA LS Package Type 55 GAL DR 5 GAL 55 GAL DR 5 GAL 55 GAL DR 5 GAL 275 GAL TOTE 10/14.1 OZ 35 LB 120 LB 400 LB DR DISP TOTE 250 CC 120CC TACTIC EMV 250CC TACTIC EMV 10/14.1 OZ 396 LB DR 120 LB 400 LB DR 35 LB 10/14.1 OZ 55 GAL DR 35 LB 120 LB 400 LB DR BULK 30/14.1 OZ 115 LB 390 LB DR 30/14. Product SHELL ALVANIA GREASE CG SHELL ALVANIA GREASE CG SHELL ALVANIA GREASE CG SHELL ALVANIA GREASE CG SHELL ALVANIA GREASE CG SHELL ALVANIA GREASE DTR SHELL ALVANIA GREASE DTR SHELL ALVANIA GREASE EP 0 SHELL ALVANIA GREASE EP 0 SHELL ALVANIA GREASE EP 0 SHELL ALVANIA GREASE EP 0 SHELL ALVANIA GREASE EP 00 SHELL ALVANIA GREASE EP 00 SHELL ALVANIA GREASE EP 00 SHELL ALVANIA GREASE EP 1 SHELL ALVANIA GREASE EP 1 SHELL ALVANIA GREASE EP 1 SHELL ALVANIA GREASE EP 1 SHELL ALVANIA GREASE EP 1 SHELL ALVANIA GREASE EP 2 SHELL ALVANIA GREASE EP 2 SHELL ALVANIA GREASE EP 2 SHELL ALVANIA GREASE EP 2 SHELL ALVANIA GREASE EP 2 SHELL ALVANIA GREASE EP 2 SHELL ALVANIA GREASE EP 2 SHELL ALVANIA GREASE RL 2 SHELL ALVANIA GREASE RL 2 SHELL ALVANIA GREASE RL 2 SHELL ALVANIA GREASE RL 2 SHELL ALVANIA GREASE RL 2 SHELL ALVANIA GREASE RL 3 SHELL ALVANIA GREASE RL 3 SHELL ALVANIA GREASE WFX 0 SHELL ALVANIA GREASE WFX 0 SHELL ALVANIA GREASE WFX 0 SHELL ALVANIA GREASE WFX 1 SHELL ALVANIA GREASE WFX 1 SHELL ALVANIA GREASE WFX 1 SHELL ALVANIA GREASE WFX 1 SHELL ALVANIA GREASE WFX 2 SHELL ALVANIA GREASE WFX 2 SHELL ALVANIA GREASE WFX 2 SHELL ARGINA T OIL 30 SHELL ARGINA T OIL 30 SHELL ARGINA T OIL 40 SHELL ARGINA T OIL 40 SHELL AW HYDRAULIC 100 SHELL AW HYDRAULIC 32 SHELL AW HYDRAULIC 32 SHELL AW HYDRAULIC 32 SHELL AW HYDRAULIC 46 SHELL AW HYDRAULIC 46 SHELL AW HYDRAULIC 46 SHELL AW HYDRAULIC 68 SHELL AW HYDRAULIC 68 SHELL AW HYDRAULIC 68 SHELL BARRIER FLUID Package Type BULK 120 LB 400 LB DR 30/14.1 OZ 35 LB 400 LB DR 35 LB 1984 LB FLD BG BULK 35 LB 1984 LB FLD BG BULK 120 LB 35 LB 1984 LB FLD BG BULK 35 LB BULK 55 GAL DR BULK 55 GAL DR BULK 5 GAL 55 GAL DR BULK 55 GAL DR 5 GAL BULK 55 GAL DR 5 GAL BULK 5 GAL Material Number 7116800001 7116802120 7116802400 7116830141 7116835203 7103700001 7103702400 7112300001 7112302120 7112302400 7112335203 7112202400 7112220002 7112235203 500002957 5070312 7112402120 7112402400 7112435203 500002958 5070334 7112502120 7112502400 7112520002 7112530141 7112535203 500003008 7104502120 7104502400 7104530141 7104535203 7104602400 7104635203 5077223 7120700001 7120735203 5077235 7104000001 7104002120 7104035203 5077220 7104100001 7104135203 500000439 6347400055 500000064 6347500055 6550300001 5080058 6550000055 6550000001 6550100055 6550105203 6550100001 5080049 5080064 6550200001 5067596 457 .1 OZ 35 LB BULK 120 LB 400 LB DR 30/14.1 OZ 35 LB BULK 400 LB DR BULK 120 LB 400 LB DR 35 LB 370 LB DR TOTE 35 LB BULK DISP TOTE 120 LB 400 LB DR 35 LB BULK DISP TOTE 120 LB 400 LB DR TOTE 30/14. 8 GAL 55 GAL 55 GAL DR 5 GAL 55 GAL DR 5 GAL 55 GAL DR 5 GAL 55 GAL DR 5 GAL 5 GAL 55 GAL DR 5 GAL 55 GAL DR 55 GAL DR 5 GAL 55 GAL DR 5 GAL 55 GAL DR 5 GAL 55 GAL DR Material Number 5073759 5064245 5064246 5064247 5064626 5070886 5064248 5064249 5064250 5064251 500003001 5479300055 500003002 5479400055 5479900001 5479900055 5479800001 5479800055 5426300001 5426300055 5067993 5068004 5068005 6409100001 6409100055 6408700001 6408700055 6409300001 6409300055 6408800001 6409000055 6409000001 550008646 550008637 550008631 5080181 5077914 5077924 550008641 550008636 550008694 550008691 550008692 550008695 550008696 550008701 6551105203 6551105203 550008635 550008638 5058234 550008687 550008688 550008689 550008690 550008632 550008634 550008697 458 .Product SHELL BARRIER FLUID SHELL CALLINA FLUID 1100 SHELL CALLINA FLUID 1200 SHELL CALLINA FLUID 1210 SHELL CALLINA FLUID 1210 SHELL CALLINA FLUID 1210 SHELL CALLINA FLUID 2100 SHELL CALLINA FLUID 3100 SHELL CALLINA FLUID 3120 SHELL CALLINA FLUID 3250 SHELL CAPRINUS XR 20W40 SHELL CAPRINUS XR 20W40 SHELL CAPRINUS XR 40 SHELL CAPRINUS XR 40 SHELL CAPRINUS XS 20W40 SHELL CAPRINUS XS 20W40 SHELL CAPRINUS XS 40 SHELL CAPRINUS XS 40 SHELL CAPRINUS XT 40 SHELL CAPRINUS XT 40 SHELL CARDIUM FLUID EP SHELL CARDIUM FLUID EP SHELL CARDIUM FLUID EP SHELL CARNEA E OIL 100 SHELL CARNEA E OIL 100 SHELL CARNEA E OIL 22 SHELL CARNEA E OIL 22 SHELL CARNEA E OIL 220 SHELL CARNEA E OIL 220 SHELL CARNEA E OIL 32 SHELL CARNEA E OIL 68 SHELL CARNEA E OIL 68 SHELL CASSIDA CHAIN OIL 1000 SHELL CASSIDA CHAIN OIL 150 SHELL CASSIDA CHAIN OIL HT SHELL CASSIDA CHAIN OIL LT SHELL CASSIDA DC 32 SHELL CASSIDA DC 32 SHELL CASSIDA FLUID CR 100 SHELL CASSIDA FLUID CR 46 SHELL CASSIDA FLUID CR 46 SHELL CASSIDA FLUID GL 150 SHELL CASSIDA FLUID GL 150 SHELL CASSIDA FLUID GL 220 SHELL CASSIDA FLUID GL 220 SHELL CASSIDA FLUID GL 320 SHELL CASSIDA FLUID GL 320 SHELL CASSIDA FLUID GL 320 SHELL CASSIDA FLUID GL 460 SHELL CASSIDA FLUID GL 460 SHELL CASSIDA FLUID GL 680 SHELL CASSIDA FLUID GLE 150 SHELL CASSIDA FLUID GLE 150 SHELL CASSIDA FLUID GLE 220 SHELL CASSIDA FLUID GLE 220 SHELL CASSIDA FLUID HF 15 SHELL CASSIDA FLUID HF 15 SHELL CASSIDA FLUID HF 32 Package Type 55 GAL DR 55 GAL DR 55 GAL DR 55 GAL DR 5 GAL BULK 55 GAL DR 55 GAL 55 GAL DR 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR 35 LB 400 LB DR 120 LB BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 12/400 ML 5 GAL 5 GAL 5.1 GAL DR 5.8 GAL 54. 8 GAL 5.2 GAL DRM 55 GAL DR 5 GAL 55 GAL DR 5 GAL 55 GAL DR 5 GAL 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR DISP TOTE BULK 55 GAL DR BULK 55 GAL DR BULK Material Number 550008698 550008699 550008700 550008702 550008703 6519605203 550008693 550008633 5058381 550008714 550008715 550008716 550008717 7124012400 550008719 550008718 550008720 550008723 550008724 5077705 5077954 550008721 550008640 5060974 550008630 550008639 550008725 550008722 5080180 550008648 550008647 6702906021 6702900055 6702905203 500003126 6551500055 550008663 550008665 5070686 5078445 550008662 5070687 5070691 550008664 5070692 5070689 5073760 6722800055 6711500001 6711500055 6551900001 6551900055 5076456 6711800001 6711800055 6551800001 6551800055 500000415 459 .8 GAL 41 LB 110 LB 374 LB DR 41 LB 12/400 GR 12/400 GR 110 LB 41 LB 12/400 GR 41 LB 41 LB 12/400 GR 41 LB 41 LB 400 LB DR 110 LB 12/400 GR 41 LB 12/400 GR 12/1.1 LB TUBE 12/400 ML 12/400 ML 6/1 GAL 55 GAL DR 5 GAL BULK 55 GAL DR 55.Product SHELL CASSIDA FLUID HF 32 SHELL CASSIDA FLUID HF 46 SHELL CASSIDA FLUID HF 46 SHELL CASSIDA FLUID HF 68 SHELL CASSIDA FLUID HF 68 SHELL CASSIDA FLUID RC 220 SHELL CASSIDA FLUID VP 100 SHELL CASSIDA FLUID WG 460 SHELL CASSIDA FLUID WG 680 SHELL CASSIDA GREASE EPS 0 SHELL CASSIDA GREASE EPS 1 SHELL CASSIDA GREASE EPS 1 SHELL CASSIDA GREASE EPS 1 SHELL CASSIDA GREASE EPS 1 SHELL CASSIDA GREASE EPS 2 SHELL CASSIDA GREASE EPS 2 SHELL CASSIDA GREASE EPS 2 SHELL CASSIDA GREASE HTS 2 SHELL CASSIDA GREASE HTS 2 SHELL CASSIDA GREASE LTS 1 SHELL CASSIDA GREASE LTS 1 SHELL CASSIDA GREASE RLS 0 SHELL CASSIDA GREASE RLS 0 SHELL CASSIDA GREASE RLS 0 SHELL CASSIDA GREASE RLS 1 SHELL CASSIDA GREASE RLS 1 SHELL CASSIDA GREASE RLS 1 SHELL CASSIDA GREASE RLS 2 SHELL CASSIDA GREASE VTS 3 SHELL CASSIDA PL SPRAY SHELL CASSIDA SILICONE SPRAY SHELL CLAVUS OIL 68 SHELL CLAVUS OIL 68 SHELL CLAVUS OIL 68 SHELL CLAVUS S 68 SHELL CLAVUS S 68 SHELL CORENA AP 100 SHELL CORENA AP 100 SHELL CORENA AP 150 SHELL CORENA AP 150 SHELL CORENA AP 68 SHELL CORENA AS 32 SHELL CORENA AS 32 SHELL CORENA AS 46 SHELL CORENA AS 46 SHELL CORENA AS 68 SHELL CORENA AS 68 SHELL CORENA DE 150 SHELL CORENA K 100 SHELL CORENA K 100 SHELL CORENA K 150 SHELL CORENA K 150 SHELL CORENA K 460 SHELL CORENA K 460 SHELL CORENA K 460 SHELL CORENA K 68 SHELL CORENA K 68 SHELL CORENA P 100 Package Type 5 GAL 55 GAL DR 5 GAL 55 GAL DR 5 GAL 5 GAL 5 GAL 5.2 GAL 55 GAL DR TOTE 55.2 GAL DRM 5. 1 OZ 35 LB BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR 55 GAL BULK 400 LB DR 120 LB 35 LB 55 GAL DR BULK 55 GAL DR 6/1 GAL BULK 55 GAL DR 55 GAL DR BULK Material Number 5077437 6712800055 500000416 6712900055 500000414 6712700055 6552000055 6552005203 6552100055 6552105203 500000411 5070795 500000412 5070796 5058029 5061625 6552200001 6552200055 7100500120 7100502400 7100535203 5068171 5068174 5070348 5067659 5067661 5067663 5067624 5067625 5067626 5067627 5067628 5067629 500003023 6552800055 500003265 6552900055 6553200001 6553200055 500000256 5079214 500000482 5079176 5079150 5079215 5079215 5900300001 5900300055 5900300120 5900335203 9407000055 9404000001 9404000055 9404006021 500002963 6869000055 9406800055 9406800001 460 .Product SHELL CORENA P 100 SHELL CORENA P 100 SHELL CORENA P 150 SHELL CORENA P 150 SHELL CORENA P 68 SHELL CORENA P 68 SHELL CORENA PGE 32 SHELL CORENA PGE 32 SHELL CORENA PGE 68 SHELL CORENA PGE 68 SHELL CORENA S 46 SHELL CORENA S 46 SHELL CORENA S 68 SHELL CORENA S 68 SHELL CUTTING OIL 121-CL46 SHELL CUTTING OIL 121-CL46 SHELL CYPRINA 963 SHELL CYPRINA 963 SHELL CYPRINA GREASE RA SHELL CYPRINA GREASE RA SHELL CYPRINA GREASE RA SHELL DARINA GREASE RL 1 SHELL DARINA GREASE RL 1 SHELL DARINA GREASE RL 1 SHELL DARINA GREASE RL 2 SHELL DARINA GREASE RL 2 SHELL DARINA GREASE RL 2 SHELL DARINA GREASE SD 1 SHELL DARINA GREASE SD 1 SHELL DARINA GREASE SD 2 SHELL DARINA GREASE SD 2 SHELL DARINA GREASE SD 2 SHELL DARINA GREASE SD 2 SHELL DELIMA OIL 150 SHELL DELIMA OIL 150 SHELL DELIMA OIL 220 SHELL DELIMA OIL 220 SHELL DELIMA OIL 320 SHELL DELIMA OIL 320 SHELL DELIMA S 150 SHELL DELIMA S 150 SHELL DELIMA S 220 SHELL DELIMA S 220 SHELL DELIMA S 320 SHELL DELIMA S 320 SHELL DELIMA S 320 SHELL DENTAX GEAR OIL 80W90 SHELL DENTAX GEAR OIL 80W90 SHELL DENTAX GEAR OIL 80W90 SHELL DENTAX GEAR OIL 80W90 SHELL DEXCOOL AF/C 50/50 SHELL DEXCOOL ELC AF/C SHELL DEXCOOL ELC AF/C SHELL DEXCOOL ELC AF/C SHELL DIALA AX SHELL DIALA AX SHELL DIESEL READY AF/C SHELL DIESEL READY C/AF Package Type 5 GAL 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR 55 GAL DR 5 GAL 55 GAL DR 5 GAL BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR 120 LB 400 LB DR 35 LB 400 LB DR BULK DISP TOTE 120 LB 35 LB 400 LB DR 120 LB 400 LB DR 120 LB 400 LB DR 30/14. 5 GAL BULK BULK 55 GAL DR 5 GAL BULK 315 GAL 55 GAL DR 5 GAL 5 GAL 55 GAL DR 55 GAL DR 5/1 GAL BULK TOTE 55 GAL DR 55 GAL DR 55 GAL DR 55 GAL DR 55 GAL DR 55 GAL DR BULK 55 GAL DR 275 GAL TOTE BULK 55 GAL DR BULK 55 GAL DR 55 GAL DR BULK BULK BULK BULK 55 GAL DR BULK BULK 55 GAL DR 55 GAL DR 55 GAL DR Material Number 9406900001 500003166 5077730 550008629 500003500 5074657 500000180 5308200055 5308205203 500000181 5308300055 5308305203 500000183 5308400055 5308405203 500000323 5073793 5300400055 5300405203 5300406205 500002874 5069290 5069455 5070570 500000019 5068547 6104200055 6104205203 5073381 5073384 9406900055 5054984 9408200001 9408210011 5063378 5064244 5078331 5080196 5078332 5080197 5080219 5079206 5079273 5079774 5078147 5078333 5078145 5078148 5080115 5080116 5078446 5079167 5055085 6105400001 6105500001 6105500055 5080204 5080095 461 .Product SHELL DIESEL READY C/AF 50/50 SHELL DONAX CFD 60 SHELL DONAX CFD 60 SHELL DONAX TA SHELL DONAX TA-389 SHELL DONAX TA-389 SHELL DONAX TC OIL 10W SHELL DONAX TC OIL 10W SHELL DONAX TC OIL 10W SHELL DONAX TC OIL 30 SHELL DONAX TC OIL 30 SHELL DONAX TC OIL 30 SHELL DONAX TC OIL 50 SHELL DONAX TC OIL 50 SHELL DONAX TC OIL 50 SHELL DONAX TD FLUID SHELL DONAX TD FLUID SHELL DONAX TD FLUID SHELL DONAX TD FLUID SHELL DONAX TD FLUID SHELL DONAX TD LOW-VIS SHELL DONAX TX SHELL DONAX TX SHELL DONAX TX SHELL DROMUS B SHELL DROMUS B SHELL DROMUS B SHELL DROMUS B SHELL DROMUS BLC SHELL DROMUS BLC SHELL DSL READY 50/50 AF/C SHELL ELC CONV FLUID SHELL ELC DILUTED 53/47 SHELL ELC DILUTED 53/47 SHELL ENSIS COMPOUND DW 1016 SHELL ENSIS COMPOUND WB 1200 SHELL ENSIS DW 1262 SHELL ENSIS DW 662 SHELL ENSIS DWO 1262 SHELL ENSIS DWO 600 SHELL ENSIS DWO 600 SHELL ENSIS PL 1608 SHELL ENSIS PL 1608 SHELL FENELLA BCR 46 SHELL FENELLA FLUID D SHELL FENELLA FLUID CSS 200 SHELL FENELLA FLUID D 4450 SHELL FENELLA FLUID D 601 SHELL FENELLA FLUID SRC 865S SHELL FENELLA FLUID SRC 866S SHELL FENELLA FLUID SRH 80 SHELL FENELLA OIL BCR 15 SHELL FENELLA OIL CH 401 SHELL FENELLA OIL CH 401 SHELL FENELLA OIL CH 402 SHELL FENELLA OIL CH 402 SHELL FENELLA OIL D 1602 SHELL FENELLA OIL D 805C Package Type BULK BULK 55 GAL DR 12/1 LT BULK 55 GAL DR BULK 55 GAL DR 5 GAL BULK 55 GAL DR 5 GAL BULK 55 GAL DR 5 GAL BULK 3/1 GAL 55 GAL DR 5 GAL 2/2. 1 OZ 35 LB 110 LB 10/400 GRAM TUBE 374 LB DR 110 LB 55 GAL DR 55 GAL DR 330 GAL TOTE 55 GAL DR 330 GAL TOTE 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR 5 GAL BULK BULK 55 GAL DR 5 GAL BULK 55 GAL DR 55 GAL DR BULK BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK Material Number 5064234 5064217 5080094 5080114 5078448 5078447 6555100055 6555200055 550008643 550008644 7114902120 7114902400 7114930141 7114935203 5080185 5080246 550008669 5080184 6555000055 6554700055 5062057 6554800055 5066106 6554900055 500000123 6355300055 500000124 6355400055 5075060 5075577 500000186 5079271 6103100001 6103100055 6103500001 6103500055 6103200001 6103200055 6103205203 6103600001 500000425 5070964 5074786 5079761 5079794 5064815 5065412 5075059 5075066 6103300001 6103300055 6103700001 6103700055 6103800001 6103800055 6103400001 6103400055 6103900001 462 .Product SHELL FENELLA OIL DS 4430 SHELL FENELLA OIL DSV 1010 SHELL FENELLA Oil P SHELL FENELLA SP 802 SHELL FENELLA VD 201N SHELL FENELLA VD 601N SHELL FM GEAR OIL 220 SHELL FM GEAR OIL 460 SHELL FM GEAR OIL TLS SHELL FM GEAR OIL TLS SHELL FM GREASE 2 SHELL FM GREASE 2 SHELL FM GREASE 2 SHELL FM GREASE 2 SHELL FM GREASE EPC SHELL FM GREASE EPC SHELL FM GREASE HD 2 SHELL FM GREASE HD 2 SHELL FM HYDRAULIC OIL 100 SHELL FM HYDRAULIC OIL 32 SHELL FM HYDRAULIC OIL 46 SHELL FM HYDRAULIC OIL 46 SHELL FM HYDRAULIC OIL 68 SHELL FM HYDRAULIC OIL 68 SHELL GADINIA OIL 30 SHELL GADINIA OIL 30 SHELL GADINIA OIL 40 SHELL GADINIA OIL 40 SHELL GARIA 405 M-22 SHELL GARIA 405 M-22 SHELL GARIA 405 M-32 SHELL GARIA 405 M-32 SHELL GARIA 421CM-12 SHELL GARIA 421CM-12 SHELL GARIA 421M-12 SHELL GARIA 421M-12 SHELL GARIA 422CM-36 SHELL GARIA 422CM-36 SHELL GARIA 422CM-36 SHELL GARIA 422M-36 SHELL GARIA 4402 CM-32 SHELL GARIA 4402 CM-32 SHELL GARIA 4402 CM-32 SHELL GARIA 496 CF-26 SHELL GARIA 496 CF-26 SHELL GARIA 601 M-12 SHELL GARIA 601 M-12 SHELL GARIA 601 M-22 SHELL GARIA 601 M-22 SHELL GARIA 621CM-36 SHELL GARIA 621CM-36 SHELL GARIA 621M-36 SHELL GARIA 621M-36 SHELL GARIA 622S-34 SHELL GARIA 622S-34 SHELL GARIA 623CS-52 SHELL GARIA 623CS-52 SHELL GARIA 623S-54 Package Type 55 GAL DR 55 GAL DR 55 GAL BULK 55 GAL DR 55 GAL DR 55 GAL DR 55 GAL DR 55 GAL DR 5 GAL 120 LB 400 LB DR 30/14. 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Product SHELL MALLEUS GL 3500 SHELL MALLEUS GL 3500 SHELL MALLEUS GL 400 SHELL MALLEUS GL 400 SHELL MALLEUS GL 500 SHELL MALLEUS GL 95 SHELL MALLEUS GL 95 SHELL MALLEUS OGM HEAVY SHELL MALLEUS OGM MEDIUM SHELL MELINA S OIL 30 SHELL MELINA S OIL 30 SHELL METALINA B 3650 SHELL METALINA B 3650 SHELL METALINA B 3650 SHELL METALINA B 3850 SHELL METALINA B 3850 SHELL METALINA BY 2211 SHELL METALINA BY 2211 SHELL METALINA D 200 SHELL METALINA D 200 SHELL METALINA D 400 SHELL METALINA D 400 SHELL METALINA D 400 SHELL MORLINA HS 10 SHELL MORLINA HS 10 SHELL MORLINA HS 2 SHELL MORLINA HS 2 SHELL MORLINA HS 22 SHELL MORLINA HS 22 SHELL MORLINA OIL SD 100 SHELL MORLINA OIL SD 100 SHELL MORLINA OIL SD 100 SHELL MORLINA OIL SD 150 SHELL MORLINA OIL SD 150 SHELL MORLINA OIL SD 150 SHELL MORLINA OIL SD 220 SHELL MORLINA OIL SD 220 SHELL MORLINA OIL SD 220 SHELL MORLINA OIL SD 320 SHELL MORLINA OIL SD 320 SHELL MORLINA OIL SD 320 SHELL MORLINA OIL SD 460 SHELL MORLINA OIL SD 460 SHELL MORLINA OIL SD 680 SHELL MORLINA OIL T 100 SHELL MORLINA OIL T 220 SHELL MORLINA OIL T 320 SHELL MORLINA OIL T 460 SHELL MTX FLUID SHELL MTX FLUID SHELL MYSELLA LA 15W40 SHELL MYSELLA LA 15W40 SHELL MYSELLA LA 30 SHELL MYSELLA LA 30 SHELL MYSELLA LA 40 SHELL MYSELLA LA 40 SHELL MYSELLA LA 40 SHELL MYSELLA MA 40 Package Type 420 LB DRM 35 LB 40 LB 450 LB DRM 450 LB DRM 450 LB DRM 40 LB 35 LB 420 LB DRM BULK 55 GAL DR 55 GAL DR 275 GAL TOTE 5 GAL 5 GAL 55 GAL DR 55 GAL DR 5 GAL 55 GAL DR 5 GAL 5 GAL 275 GAL TOTE 55 GAL DR BULK 55 GAL DR 5 GAL 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR 5 GAL BULK 55 GAL DR 5 GAL BULK 55 GAL DR 5 GAL BULK 55 GAL DR 5 GAL BULK 55 GAL DR BULK BULK BULK BULK BULK 55 GAL BULK BULK 55 GAL DR BULK 55 GAL DR BULK DISP TOTE 55 GAL DR BULK Material Number 5058616 5058617 5057726 5057742 5057698 5077565 7315635204 5077084 5077464 500000046 6366500055 5072698 5073343 5073345 5073346 5073385 5072696 5073358 5072697 5073357 5078074 5078075 5078077 6521200001 6521200055 5080085 5080096 6521300001 6521300055 6563100001 6563100055 6563105203 6563200001 6563200055 6563205203 6563300001 6563300055 6563305203 6563400001 6563400055 6563405203 6563500001 6563500055 5076242 500002969 500004430 500003024 500003025 5941900055 5941900001 6717900001 6717900055 6718800001 6718800055 500000190 5076425 6718900055 500000191 464 . Product SHELL MYSELLA MA 40 SHELL MYSELLA OIL 15W40 SHELL MYSELLA OIL 15W40 SHELL MYSELLA OIL 30 SHELL MYSELLA OIL 30 SHELL MYSELLA OIL 40 SHELL MYSELLA OIL 40 SHELL MYSELLA XL 40 SHELL MYSELLA XL 40 SHELL NATURELLE HF-E 32 SHELL NATURELLE HF-E 46 SHELL NATURELLE HF-M 46 SHELL NERITA GREASE HV SHELL OMALA OIL 100 SHELL OMALA OIL 100 SHELL OMALA OIL 100 SHELL OMALA OIL 1000 SHELL OMALA OIL 1000 SHELL OMALA OIL 150 SHELL OMALA OIL 150 SHELL OMALA OIL 150 SHELL OMALA OIL 150 SHELL OMALA OIL 1500 SHELL OMALA OIL 220 SHELL OMALA OIL 220 SHELL OMALA OIL 220 SHELL OMALA OIL 320 SHELL OMALA OIL 320 SHELL OMALA OIL 320 SHELL OMALA OIL 3200 SHELL OMALA OIL 460 SHELL OMALA OIL 460 SHELL OMALA OIL 460 SHELL OMALA OIL 68 SHELL OMALA OIL 68 SHELL OMALA OIL 68 SHELL OMALA OIL 680 SHELL OMALA OIL 680 SHELL OMALA OIL 680 SHELL OMALA OIL HD 150 SHELL OMALA OIL HD 220 SHELL OMALA OIL HD 220 SHELL OMALA OIL HD 320 SHELL OMALA OIL HD 320 SHELL OMALA OIL HD 460 SHELL OMALA OIL HD 460 SHELL OMALA OIL HD 680 SHELL OMALA OIL HD 680 SHELL OMALA OIL RL 150 SHELL OMALA OIL RL 150 SHELL OMALA OIL RL 220 SHELL OMALA OIL RL 220 SHELL OMALA OIL RL 320 SHELL OMALA OIL RL 320 SHELL OMALA OIL RL 460 SHELL OMALA OIL RL 460 SHELL OMALA OIL RL 68 SHELL OMALA OIL RL 68 Package Type 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR 55 GAL DR 55 GAL DR 55 GAL DR 375 LB DR BULK 400 LB DR 35 LB BULK 400 LB DR BULK 400 LB DR TOTE 35 LB 400 LB DR BULK 400 LB DR 35 LB BULK 400 LB DR 35 LB 400 LB DR BULK 400 LB DR 35 LB BULK 400 LB DR 35 LB BULK 400 LB DR 35 LB 385 LB DR 385 LB DR 35 LB 385 LB DR 35 LB 385 LB DR 35 LB 55 GAL DR 5 GAL 385 LB DR 35 LB 385 LB DR 35 LB 385 LB DR 35 LB 385 LB DR 35 LB 385 LB DR 35 LB Material Number 6719100055 6717800001 6717800055 500003041 6718300055 500003670 6718400055 500000160 5065164 550008685 550008686 550008684 5077035 500000048 6510300055 6510335203 500000417 6554100055 500000049 6510400055 6510410001 6510435203 6554200055 500000050 6510500055 6510535203 500000051 6510700055 6510735203 6554300055 500000052 6510800055 6510835203 500000047 6510100055 6510135203 500000053 6510900055 6510935203 6556900055 6513100055 6513105203 6513200055 6513205203 6513300055 6513305203 5080056 5080057 6514100055 6514105203 6513700055 6513705203 6514000055 6514005203 6513900055 6513905203 6513500055 6513505203 465 . 1 OZ 400 LB DR TOTE DISP TOTE BULK 120 LB 30/14.1 OZ 35 LB DISP TOTE BULK 120 LB 400 LB DR TOTE 30/14.1 OZ BULK DISP TOTE TOTE BULK 120 LB 400 LB DR 30/14.1 OZ 35 LB BULK 120 LB 30/14.Product SHELL OMALA OIL RL 680 SHELL OMALA OIL RL 680 SHELL OMALA OIL SW 150 SHELL ONDINA OIL 22 SHELL ONDINA OIL 22 SHELL PELLA OIL A SHELL PELLA OIL A SHELL RETINAX FIFTH WHEEL GRS SHELL RETINAX GREASE CMX 1 SHELL RETINAX GREASE CMX 1 SHELL RETINAX GREASE CMX 1 SHELL RETINAX GREASE CMX 1 SHELL RETINAX GREASE CMX 1 SHELL RETINAX GREASE CMX 1 SHELL RETINAX GREASE CMX 1 SHELL RETINAX GREASE CMX 2 SHELL RETINAX GREASE CMX 2 SHELL RETINAX GREASE CMX 2 SHELL RETINAX GREASE CMX 2 SHELL RETINAX GREASE CMX 2 SHELL RETINAX GREASE CMX 2 SHELL RETINAX GREASE CMX 2 SHELL RETINAX GREASE EPX 2 SHELL RETINAX GREASE EPX 2 SHELL RETINAX GREASE EPX 2 SHELL RETINAX GREASE EPX 2 SHELL RETINAX GREASE EPX 2 SHELL RETINAX GREASE LX 1 SHELL RETINAX GREASE LX 1 SHELL RETINAX GREASE LX 1 SHELL RETINAX GREASE LX 1 SHELL RETINAX GREASE LX 1 SHELL RETINAX GREASE LX 1 SHELL RETINAX GREASE LX 2 SHELL RETINAX GREASE LX 2 SHELL RETINAX GREASE LX 2 SHELL RETINAX GREASE LX 2 SHELL RETINAX GREASE LX 2 SHELL RETINAX GREASE LX 2 SHELL RETINAX GREASE LX 2 SHELL RETINAX GREASE MDX 1 SHELL RETINAX GREASE MDX 1 SHELL RETINAX GREASE MDX 1 SHELL RETINAX GREASE MDX 1 SHELL RETINAX GREASE MDX 2 SHELL RETINAX GREASE MDX 2 SHELL RETINAX GREASE MDX 2 SHELL RETINAX GREASE MDX 2 SHELL RETINAX GREASE MDX 2 SHELL RETINAX GREASE MDX 2 SHELL RETINAX GREASE WR 1 SHELL RETINAX GREASE WR 1 SHELL RETINAX GREASE WR 1 SHELL RETINAX GREASE WR 2 SHELL RETINAX GREASE WR 2 SHELL RETINAX GREASE WR 2 SHELL RETINAX GREASE WR 2 SHELL RETINAX GREASE WR 2 Package Type 385 LB DR 35 LB 396 LB DR BULK 55 GAL DR BULK 55 GAL DR 12/8 OZ DISP TOTE BULK 120 LB 400 LB DR TOTE 30/14.1 OZ DISP TOTE BULK 120 LB 400 LB DR 30/14.1 OZ Material Number 6514600055 6514605203 550008670 6554400001 6554400055 6190000001 6190000055 5070388 5071057 7111600001 7111602120 7111602400 7111620002 7111630141 7111635203 5070345 7111800001 7111802120 7111802400 7111822222 7111830141 7111835203 500002974 7111902120 7111902400 7111930141 7111935203 5067706 5067707 5067709 5067714 5070009 5070347 500002978 5067708 5067710 5067712 5067715 5070007 5070346 5072085 5072086 5072087 5072180 5071085 5071275 7114700001 7114702120 7114702400 7114730141 7041702120 7041702400 7041730141 5071058 7040800001 7040802120 7040802400 7040830141 466 .1 OZ 120 LB 400 LB DR 30/14.1 OZ 35 LB 400 LB DR TOTE DISP TOTE 400 LB DR 120 LB 30/14.1 OZ 35 LB BULK 120 LB 400 LB DR 30/14. Product SHELL RETINAX GREASE WR 2 SHELL RETINAX TL 00 SHELL RETINAX TL 00 SHELL RHODINA GREASE BBZ SHELL RHODINA GREASE SDX2 SHELL RHODINA GREASE SDX2 SHELL RHODINA GREASE SDX2 SHELL RHODINA GREASE SDX2 SHELL RHODINA GREASE SDX2 SHELL RIMULA OIL 10W SHELL RIMULA OIL 10W SHELL RIMULA OIL 30 SHELL RIMULA OIL 30 SHELL RIMULA OIL 40 SHELL RIMULA OIL 40 SHELL RIMULA PREMIUM SAE 10W-30 SHELL RIMULA PREMIUM SAE 10W-30 SHELL RIMULA PREMIUM SAE 15W-40 SHELL RIMULA PREMIUM SAE 15W-40 SHELL RIMULA SUPER SAE 10W-30 SHELL RIMULA SUPER SAE 10W-30 SHELL RIMULA SUPER SAE 15W-40 SHELL RIMULA SUPER SAE 15W-40 SHELL RIMULA SUPER SAE 15W-40 SHELL RIMULA SUPER SAE 15W-40 SHELL RIMULA SUPER SAE 15W-40 SHELL ROTELLA ELC A/F 60/40 SHELL ROTELLA ELC A/F 60/40 SHELL ROTELLA ELC COOLANT/AF SHELL ROTELLA ELC COOLANT/AF SHELL ROTELLA ELC COOLANT/AF SHELL ROTELLA ELC COOLANT/AF 50/50 SHELL ROTELLA ELC COOLANT/AF 50/50 SHELL ROTELLA ELC COOLANT/AF 50/50 SHELL ROTELLA ELC COOLANT/AF 50/50 SHELL ROTELLA ELC EXTENDER 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SHELL ROTELLA T MG SAE 15W-40 CI-4+ SHELL ROTELLA T MG SAE 15W-40 CI-4+ SHELL ROTELLA T MG SAE 15W-40 CI-4+ SHELL ROTELLA T OIL 10W SHELL ROTELLA T OIL 10W SHELL ROTELLA T OIL 10W SHELL ROTELLA T OIL 10W SHELL ROTELLA T OIL 20 SHELL ROTELLA T OIL 30 SHELL ROTELLA T OIL 30 SHELL ROTELLA T OIL 30 SHELL ROTELLA T OIL 30 SHELL ROTELLA T OIL 30 SHELL ROTELLA T OIL 40 SHELL ROTELLA T OIL 40 SHELL ROTELLA T OIL 40 SHELL ROTELLA T OIL 40 SHELL ROTELLA T OIL 40 SHELL ROTELLA T OIL 50 SHELL ROTELLA T OIL 50 SHELL ROTELLA T SYNTHETIC 5W40 SHELL ROTELLA T SYNTHETIC 5W40 SHELL ROTELLA T SYNTHETIC 5W40 SHELL ROTELLA T SYNTHETIC 5W40 SHELL ROTELLA T SYNTHETIC 5W40 SHELL ROTELLA T SYNTHETIC 5W40 SHELL SAW GUIDE OIL 100 SHELL SAW GUIDE OIL 100 SHELL SIRIUS X 40 SHELL SIRIUS X 40 SHELL SITALA OIL CD 400 SHELL SITALA OIL CD 400 SHELL SITALA OIL D 201.03 SHELL SITALA OIL D 3403 SHELL SITALA OIL D 3403 SHELL SITALA OIL D 3403 SHELL SPIRAX ASX GEAR OIL SHELL SPIRAX ASX GEAR OIL SHELL SPIRAX ASX GEAR OIL 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SHELL STAMINA GREASE RL 2 SHELL STAMINA GREASE RL 2 SHELL STAMINA GREASE RLS 2 SHELL STAMINA GREASE RLS 2 SHELL STAMINA GREASE RLS 2 SHELL STEELROL GREASE EPH 1 SHELL STEELROL GREASE EPH 1 SHELL STEELROL GREASE EPH 2 SHELL STEELROL GREASE EPH 2 SHELL STEELROL GREASE EPH 2 SHELL SUGAR MILL CLEAR SHELL SUGAR MILL CLEAR SHELL SUGAR MILL CLEAR LT SHELL SUGAR MILL CLEAR LT SHELL SUMP CLEANER 100 SHELL SUMP CLEANER 100 SHELL SUMP CLEANER 100 SHELL SUPER GREASE DUTY 2 SHELL SUPER GREASE DUTY 2 SHELL SUPER GREASE DUTY 2 SHELL SUPER GREASE DUTY 2 SHELL TELLUS FLUID EE 32 SHELL TELLUS FLUID EE 32 SHELL TELLUS FLUID EE 46 SHELL TELLUS FLUID EE 46 SHELL TELLUS OIL 100 SHELL TELLUS OIL 100 SHELL TELLUS OIL 100 SHELL TELLUS OIL 150 SHELL TELLUS OIL 150 SHELL TELLUS OIL 22 SHELL TELLUS OIL 22 SHELL TELLUS OIL 32 SHELL TELLUS OIL 32 SHELL TELLUS OIL 32 Package Type 35 LB 33 LB PL 110 LB 375 LB DR BULK 400 LB DR 120 LB 12/1 QT 35 LB BULK 400 LB DR 120 LB 12/1 QT 35 LB BULK 55 GAL DR 120 LB 209 LTR 55 GAL DR 10/14.1 OZ 10/14.1 OZ 35 LB 55 GAL 5 GAL 55 GAL 5 GAL BULK 55 GAL DR 5 GAL 55 GAL DR BULK BULK 55 GAL DR BULK 55 GAL DR 5 GAL Material Number 5920435203 5070736 5070738 5070739 5921000001 5921000055 5921000120 5921012091 5921035203 5921200001 5921200055 5921200120 5921212091 5921235203 5906700001 5906700055 5906700120 550008682 5907000055 5079927 5079967 550008660 5069666 5073049 5075270 5069667 5076236 5073047 5079770 5079804 550008671 5077266 5079514 5061699 5061700 5068525 5075351 5064510 5064252 5067540 7043702120 7043702400 7043730141 7043735203 550017083 550017082 550017086 550017087 500000083 5061246 5061248 5061202 5061318 500000126 5061283 500000127 5061253 5061282 469 . Product SHELL TELLUS OIL 46 SHELL TELLUS OIL 46 SHELL TELLUS OIL 46 SHELL TELLUS OIL 46 SHELL TELLUS OIL 68 SHELL TELLUS OIL 68 SHELL TELLUS OIL 68 SHELL Tellus OIL 68 SHELL TELLUS OIL S 32 SHELL TELLUS OIL S 32 SHELL TELLUS OIL S 46 SHELL TELLUS OIL S 46 SHELL TELLUS OIL S 68 SHELL TELLUS OIL S 68 SHELL TELLUS OIL STX 32 SHELL TELLUS OIL STX 32 SHELL TELLUS OIL STX 46 SHELL TELLUS OIL STX 46 SHELL TELLUS OIL STX 46 SHELL TELLUS OIL STX 68 SHELL TELLUS OIL STX 68 SHELL TELLUS OIL T 100 SHELL TELLUS OIL T 100 SHELL TELLUS OIL T 100 SHELL TELLUS OIL T 100 SHELL TELLUS OIL T 15 SHELL TELLUS OIL T 15 SHELL TELLUS OIL T 15 SHELL TELLUS OIL T 22 SHELL TELLUS OIL T 22 SHELL TELLUS OIL T 22 SHELL TELLUS OIL T 22 SHELL TELLUS OIL T 32 SHELL TELLUS OIL T 32 SHELL TELLUS OIL T 32 SHELL TELLUS OIL T 32 SHELL TELLUS OIL T 46 SHELL TELLUS OIL T 46 SHELL TELLUS OIL T 46 SHELL TELLUS OIL T 46 SHELL TELLUS OIL T 68 SHELL TELLUS OIL T 68 SHELL TELLUS OIL T 68 SHELL TELLUS PREMIUM OIL 100 SHELL TELLUS PREMIUM OIL 100 SHELL TELLUS PREMIUM OIL 22 SHELL TELLUS PREMIUM OIL 32 SHELL TELLUS PREMIUM OIL 32 SHELL TELLUS PREMIUM OIL 32 SHELL TELLUS PREMIUM OIL 32 SHELL TELLUS PREMIUM OIL 46 SHELL TELLUS PREMIUM OIL 46 SHELL TELLUS PREMIUM OIL 46 SHELL TELLUS PREMIUM OIL 46 SHELL TELLUS PREMIUM OIL 68 SHELL TELLUS PREMIUM OIL 68 SHELL TELLUS PREMIUM OIL 68 SHELL THERMIA OIL C Package Type BULK 55 GAL DR 5 GAL TOTE BULK 55 GAL DR 5 GAL TOTE BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR 5 GAL BULK 55 GAL DR BULK 5 GAL 55 GAL DR BULK BULK 55 GAL DR 5 GAL BULK 55 GAL DR 5 GAL BULK BULK 55 GAL DR 5 GAL BULK BULK 55 GAL DR 5 GAL BULK BULK 55 GAL DR 5 GAL 55 GAL DR BULK 55 GAL DR 5 GAL 55 GAL DR BULK 3/1 GAL 5 GAL 55 GAL DR BULK 3/1 GAL 5 GAL 55 GAL DR BULK BULK Material Number 500000128 5061203 5061244 5061245 500000129 5061250 5061252 5061249 500000359 6544800055 500000196 6544900055 500000195 6545000055 500003606 5071239 500003611 5071241 5076257 5071125 5071242 500002868 5079216 6540400055 500000427 500000297 6540700055 6540705203 500000296 6540000055 6540005203 500002851 500002869 6540100055 6540105203 500000426 500002870 6540200055 6540205203 500000431 500000293 6540300055 6540305203 5061229 5061293 5061175 5061177 5061178 5061290 5074207 5061181 5061182 5061291 5074210 5061226 5061228 5061292 6662200001 470 . Product SHELL THERMIA OIL C SHELL TIVELA S 150 SHELL TIVELA S 150 SHELL TIVELA S 220 SHELL TIVELA S 220 SHELL TIVELA S 320 SHELL TIVELA S 320 SHELL TIVELA S 460 SHELL TIVELA S 460 SHELL TIVELA S 680 SHELL TIVELA S 680 SHELL TM GEAR GREASE SHELL TM-H GEAR GREASE SHELL TONNA OIL G 68 SHELL TONNA OIL G 68 SHELL TONNA OIL T 32 SHELL TONNA OIL T 32 SHELL TONNA OIL V 220 SHELL TONNA OIL V 220 SHELL TONNA OIL V 68 SHELL TONNA OIL V 68 SHELL TONNA OIL V 68 SHELL TORCULA OIL 100 SHELL TORCULA OIL 100 SHELL TORCULA OIL 150 SHELL TORCULA OIL 150 SHELL TORCULA OIL 220 SHELL TORCULA OIL 220 SHELL TORCULA OIL 320 SHELL TORCULA OIL 320 SHELL TORCULA OIL 320 SHELL TORCULA OIL 46 SHELL TORCULA OIL 46 SHELL TORCULA OIL DE 32 SHELL TORCULA OIL DE 68 SHELL TURBO CC OIL 32 SHELL TURBO CC OIL 32 SHELL TURBO CC OIL 46 SHELL TURBO CC OIL 46 SHELL TURBO FLUID DR 46 SHELL TURBO OIL J 32 SHELL TURBO OIL J 32 SHELL TURBO OIL SG 32 SHELL TURBO OIL T 100 SHELL TURBO OIL T 100 SHELL TURBO OIL T 100 SHELL TURBO OIL T 32 SHELL TURBO OIL T 32 SHELL TURBO OIL T 32 SHELL TURBO OIL T 46 SHELL TURBO OIL T 46 SHELL TURBO OIL T 46 SHELL TURBO OIL T 68 SHELL TURBO OIL T 68 SHELL TURBO OIL T 68 SHELL TURBO OIL TX 32 SHELL TURBO OIL TX 32 SHELL UNIPRESS PA5 Package Type 55 GAL DR 490 LB DR 55 GAL DR 494.86 LB DRM 47 LB PAIL 490 LB DRM 47 LB PAIL 490 LB DRM 47 LB PAIL 47 LB PAIL 490 LB DRM 48/1 LB 48/1 LB BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR 5 GAL BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK BULK 55 GAL DR 55 GAL DR 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR 55 GAL DR BULK 55 GAL DR 55 GAL DR BULK 55 GAL DR 5 GAL BULK 55 GAL DR 5 GAL BULK 55 GAL DR 5 GAL BULK 55 GAL DR 5 GAL BULK 55 GAL DR 200 LTR Material Number 6662200055 550015257 5080104 550008655 550008656 550008653 550008654 550008649 550008650 550008651 550008652 7252748001 7252548001 6555600001 6555600055 500002986 5077906 5077616 5077847 5077618 5077848 5077905 500000405 6654600055 500002842 6655100055 6556200001 6556200055 500002990 6654800055 500002990 500002512 6654500055 6551600055 6551700055 500000029 6562700055 500000091 6569700055 550008704 500000035 5074486 6565200055 500000378 6555800055 6555805203 500000090 6560200055 6560205203 500000003 6560300055 6560305203 500000377 6560500055 6560505203 6562500001 6562500055 1691999200 471 . Product SHELL VALVATA OIL J 1000 Package Type 55 GAL 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK BULK 55 GAL DR BULK BULK 55 GAL DR BULK BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK 55 GAL DR BULK BULK 55 GAL DR 55 GAL DR BULK 55 GAL DR 6/1 GAL Material Number 6555900055 6555900055 500000338 6315000055 500002994 6305300055 500000066 6401400055 6556500001 6556500055 500000067 6401800055 500000217 6400400055 500000069 500000026 6400700055 500000070 500000337 6400800055 500000071 500000065 6401000055 500000389 6104900055 6105100001 6105100055 6105000001 6105000055 6105200001 6524900001 6524900055 9401000055 9406700001 9406700055 9406706021  SHELL VALVATA OIL J 1000 SHELL VALVATA OIL J 460 SHELL VALVATA OIL J 460 SHELL VALVATA OIL J 680 SHELL VALVATA OIL J 680 SHELL VITREA OIL 100 SHELL VITREA OIL 100 SHELL VITREA OIL 13 SHELL VITREA OIL 13 SHELL VITREA OIL 150 SHELL VITREA OIL 150 SHELL VITREA OIL 22 SHELL VITREA OIL 22 SHELL VITREA OIL 220 SHELL VITREA OIL 32 SHELL VITREA OIL 32 SHELL VITREA OIL 320 SHELL VITREA OIL 46 SHELL VITREA OIL 46 SHELL VITREA OIL 460 SHELL VITREA OIL 68 SHELL VITREA OIL 68 SHELL VOLUTA C 201 SHELL VOLUTA C 201 SHELL VOLUTA C 302 SHELL VOLUTA C 302 SHELL VOLUTA C 400 SHELL VOLUTA C 400 SHELL VOLUTA VH 401 SHELL VSI CIRCULATING OIL SHELL VSI CIRCULATING OIL SHELLZONE AF/C SHELLZONE AF/C 50/50 SHELLZONE AF/C 50/50 SHELLZONE AF/C 50/50        472 . A method to provide an indication of the auto ignition temperature of a substance in air. extent of corrosion and deposit formation and change in weight of the panels are reported. Auto ignition is dependant upon conditions under which measurement is made and data should not be regarded as definitive by this technique. ISO 3105 ASTM-D2500 IP 219 DIN 51597 A sample is cooled at a specified rate and examined periodically.METHODS & PROCEDURES Test Methods & Procedures Test Methods & Procedures Air Release Value Minutes to 0. cadmium & combinations Cloud Point 473 . particularly hydraulic or turbine. copper zinc. Usually used to estimate the aromaticity of an oil. The temperature at which haziness is first observed at the bottom of the test jar is recorded as the cloud point. The combined weight loss of the stator (ring) and vanes is reported at end of test. aluminum. typical) Auto Ignition Temperature: °C ASTM-E659 Behavior of Packing and Seals Nitrile rubber for 7 days at 70°C Volume change. CEC-L-33-A-93 A biodegradability test method originally devised for 2-stroke outboard engine oils. typical) Vane weight loss (mg. Assesses the effect of oil on a standard seal material at elevated temperature. %CN) is determined by calculation from measurements of density. Volume and hardness changes are reported. to separate entrained air. %CP. 140 bar @ 70°C Ring weight loss (mg. The minimum temperature of complete solution of aniline and hydrocarbon oil. A multi-metal corrosion test applicable to Fire resistant hydraulic fluids. The carbon distribution (%CA. refractive index and viscosity on the oil. It provides a measure of the overall level of biodegradability of a substance but is not a reliable indicator of environmental acceptability. brass. % Hardness change (IRHD) Biodegradability % Carbon Type Distribution ASTM-D3238 CEC* Corrosion Test (28 days @ 35°C) steel. Anti-Wear Vane Pump Test 250 hours. Metal specimens. both singly and in certain couples are partially immersed in the test fluid and after 28 days @ 35°C the surface appearance. Determination of the steel-on-steel wear preventing characteristics of an oil using a vane-type hydraulic pump.2% air @ 50°C Aniline Point °C Spec Numbers DIN 51381 IP 313 IP 2 ISO 2977 ASTM-D 611 DIN 51775/87 EN 56 IP 281 Description Measures the ability of an oil. for 20 ml of oil to separate. e.g. The demulsification number is the time in seconds. Discoloration of the copper strip is usually associated with the presence of sulfur compounds. 200 bar. At hydraulic system pressures. For determining the color of practically all petroleum products (dyed or undyed) except black oils and solid products. The mass of a liquid divided by its volume. Saybolt color is applicable to oils and petroleum products that are very pale in color. Temperature at which a conventional grease passes from a semi-solid to liquid state or the temperature at which specially thickened greases rapidly separates oil/base fluid. undyed oils. Reduction in volume. the number is reported as 1200 + (number of ml separated). particularly white oils. For determining the color of refined. to the nearest 15 seconds. 474 . If 20 ml of oil has not separated in 20 minutes. The reduction in volume experienced by a liquid when highly compressed. Precision is reduced when applied to turbine oils. Demulsification Number seconds Density @ 15°C kg/l ASTM-D1298 DIN 51757 IP 365 ISO 3675 IP 31 IP 132 Drop Point Dropping Point °C Obsolete. An empirical definition of color using comparison with reference standards. % ASTM D-156 DIN 51411 Copper Corrosion 3 hours @ 100°C 3 hours @ 150°C ASTM-D130 DIN 51759 IP 154 ISO 2160 IP 19 The ability of an oil to resist corrosion of a polished copper strip at elevated temperature. The test is sensitive to ageing and contamination.Test Methods & Procedures Cold Cranking Simulator Spec Numbers ASTM-D2602 DIN 51377 IP 350 ASTM D-1500 DIN 51578 IP 196 ISO 2049 IP 17 Description An intermediate shear-rate viscometer that predicts the ability of an oil to permit a satisfactory cranking speed to be developed in a cold engine. Color ASTM Color LOVIBOND Color SAYBOLT Compressibility @ 20°C/400 bar. Measures the ability of the oil (generally turbine) to separate from an emulsion. mineral oils and water-based products are virtually incompressible. The O. Flash Point °C Pensky-Martens Open Cup Flash Point °C Cleveland Open Cup Flash Point Abel Closed Cup °C The lowest temperature at which vapor from the sample ignites when a test flame is applied.K value is the maximum load at which the rotating cup will not rupture the lubricant film and cause scoring or seizure between the cup and the block. The lowest temperature at which vapor from the sample ignites when a test flame is applied. As above. It is an indication of the temperature of transition from the solid or semi-solid to the liquid state. Fluid samples are preheated prior to starting the test. Extreme Pressure Properties Timken Wear & Lubricant Testing Machine OK Load kg ASTM-D2782 IP 240 Evaporation Loss Noack Fire Resistance . Usually applied to low flash point liquids – in the range -18°C to 71°C ASTM-D92 DIN 51376 IP 36 ISO 2592 IP 170 475 . NCB 570/1981 NCB 570/1981 ASTM-D93 DIN 51758 EN11 IP 34 ISO 2719 IP 35 The lowest temperature at which vapor from the sample ignites when a test flame is applied.2 Flame Propagation Part IV 6. NCB 570/1970 NCB 570/1970 As above.15 Spray Test 6.Test Methods & Procedures Drop Melting Point of Wax Spec Numbers IP 371 Description Temperature at which a drop of the sample first detaches itself from the main bulk when heated under specified conditions.CEC* 5th Report Part III 3.16 Wick Test Flash Point °C Pensky-Martens Closed Cup ASTM-D972 DIN 51581 Standard test procedures for assessing the fire resistance of both water-based and synthetic based fire-resistant fluids. The Timken tester comprises a steel test cup rotating against a steel test block.1 Spray Ignitability 3.16 Fire Resistance ‑ CEC* Report Part VI ‑ 6. The result provides an indication of load carrying capacity of the lubricant.15 Spray Test 6. smooth circular wear scars produced on the three stationary balls are measured at different loads.01 mm. The penetration is determined after minimal disturbance Four Ball Wear Test Scar diameter to nearest 0. anti-friction and anti-wear properties of oils and greases.01 mm IP 239/79 Hot Manifold Test AMS 3150C Hydrolytic Stability Copper weight loss. Foaming Characteristics Sequence 1. The diameters of the small. Tendency – Foam volume. Standard method for assessing fire resistance of both water-based and synthetic based fire resistant fluids. ml @ 24°C Sequence 2. after test @ 93. A single ball is rotated in loaded contact with three fixed balls. The method to determine the penetration of a grease after it has been brought to 25°C. ml @ 24°C Four Ball Extreme Pressure Test Initial Seizure Load -Kg ASTM-D892 DIN 51566 IP 146 IP 239/79 A simple test procedure for determining the load carrying capacity. The oil. A means of empirically rating foaming tendencies and stabilities.5°C Sequence 3 Tendency/Stability. mg/cm² Change in acid value of fluid. Tendency/Stability. mg KOH/g ASTM-D2619 IP Penetration Unworked ASTM-D217 IP 50 476 .5°C. ml at end of 10 minute settling period. ml at end of 5 minute blowing period Stability – Foam volume.Test Methods & Procedures Floc Point °C/R12 Spec Numbers BS2626: 1992 Appendix C Description The floc point is the maximum temperature at which wax-like insoluble material shows a tendency to separate from a specific mixture of oil and Refrigerant R12. the lubricant under test being used to lubricate the balls. Initial seizure load is the lowest load at which seizure occurs. water (25% wt) and copper specimen are sealed in a specific soft-drink bottle and the whole rotated end-over-end in an oven @ 93°C. Viscosity and acid number changes of the test fluid and acidity of the water layer are determined. It does not correlate well with practical performance Determines the foaming characteristics of lubricating oils at specified temperatures. Floc point is useful for monitoring the wax separating tendency of an oil. ml @ 93. Tendency/Stability. The layers at end of test are separated and the insolubles measured. A procedure for estimating the stability of a lubricant when heated to 93°C for 48 hours in the presence of water and a solid copper catalyst. mg KOH/g Total acid value of water. The average scar diameter at the initial seizure load is reported as the scar diameter to the nearest 0. Neutralization Number Color-indicator titration. The loading on the gear teeth is raised in stages. Classification for performance of certain lubricants. A method for determining total acidity. Most relevant to industrial EP gear oils. (60 strokes) The penetration is then determined without delay. mg KOH/g ASTM-D974 DIN 51558 T1 IP 139 ASTM-D664 DIN 51809 T2 IP 177 NLGI Consistency Oxidation Characteristics (TOST) Change in acidity after 1. The gears are lubricated by dipping into the oil.000 hrs. A classification for greases according to their consistency as measured by worked penetration. Type HM for hydraulic oils.000 strokes in the grease worker is reported. mg KOH/g Neutralization Number Potentiometric titration. The acidity developed in the oil is used as a measure of oxidation life. The difference in penetration before and after 100.3/90. The test measures the load carrying capability of an oil in a rig which employs two steel spur gears. ISO Oil Type Kinematic Viscosity cSt Ubbelohde U Tube Hoeppler Kugelfall Vogel Ossag Load Carrying Capacity FZG Gear Machine A/8.g. strong acidity. Can be used for dark colored oils. Pass stage ASTM-D445 DIN 51550 IP 71 ISO 3104 DIN 51562 DIN 51568 DIN 53015 DIN 51561/69 IP 334 DIN 51354 Measurement of the resistance to flow of a liquid under gravity. e. Also an extended test using similar procedure. mg KOH/g ASTM-D943 IP 157 A severe oxidation stability test relevant to fully formulated turbine and hydraulic oils. metal catalysts and water at elevated temperature. 477 . total basicity and strong basicity in an oil using an electrometric technique.Test Methods & Procedures IP Penetration Worked Spec Numbers ASTM-D217 IP 50 Description The method to determine the penetration of a grease after it has been brought to 25°C and worked in a standard grease worker device. A method for determining strong acidity or basicity in an oil using a color indicator. The test employs oxygen. Can only be used on oils that are pale in color. % IP 306 Oxidation Stability (Conradson Carbon Residue) ASTM-D189 DIN 51551 IP 13 Test procedure involving a high temperature catalyzed oxidation of the test sample followed by determination of Conradson Carbon Residue on the oxidation residue. nearest 0. wt g Soluble Acidity of oil. % TOP. mg KOH/g Total Sludge. It is intended to provide some indication of relative coke-forming propensity An index for the hydrogen ion concentration in aqueous solutions.01% Ratio of sludge/TOP. It is used as a measure of the acidity of solutions. Indication of the ability of an oil (particularly turbine and hydraulic) to prevent rusting in the presence of distilled water. mg KOH/g TOP. the test employs soluble metal catalysts. The test gives an indication of the oxidation stability of the bulk of an oil but does not correlate reliably with air compressor service (for which the test was designed to predict). oil acidity and sludge formed are used to assess the extent of oxidation. catalyzed. % Spec Numbers IP 280 Description A severe. % mass TOP. short-term oxidation stability test to assess resistance of turbine and other inhibited oils such as hydraulic oils. Test procedure for determining the amount of carbon residue left after evaporation and pyrolysis of an oil. Rust Preventing Characteristics Distilled water procedure Wirkstoffhalt Seal Compatibility Index 478 . A pH below 7 indicates acidity and one above 7 alkalinity Oxidation Stability (Ramsbottom Carbon Residue) ASTM-D524 IP 14 ISO 4262 pH Pour Point °C ASTM-D97 DIN 51597 EN 6 IP 15 ISO 3106 ASTM-D665A DIN 51585 IP 135A ASTM-D3604 IP 278 The lowest temperature at which oil is observed to flow under special cooling conditions. The test can be applied to uninhibited mineral oils Oxidation Stability TOP. Measurement of the % swell (by volume) of a standard nitrile rubber ring when immersed in oil for 24 hours @ 100°C. % Ratio of sludge/TOP. Test duration usually 24 hours. uncatalysed. Not a reliable measure of lowest operating temperature of a lubricant.Test Methods & Procedures Oxidation Stability Volatile Acidity. 1) the test time is 48 hours 2) catalyst conditions differ 3) the method of reporting the deterioration is different. Volatile acid products. % TOP. total sludge. The oil sample is heated to 120°C for 164 hours and oxygen is passed through. Similar procedure to IP 280 but. 2 for paraffinic oils to over 1 for oils with a high aromatic content. range from 0. Measures the apparent viscosity of a non-Newtonian fluid as determined by the Brookfield viscometer at a controlled temperature and shear-rate A complex mathematical formula involving density and viscosity at reference temperatures. Classification for viscosity grades of industrial liquid lubricants. It is a measurement of the alkalinity reserve of an oil. ASTM-D874 DIN 51575 EN 11 IP 163 ISO 3987 The residue remaining after an oil has been carbonized and the residue treated with sulfuric acid and heated to constant weight. A measure of the rate at which heat flows through a material. A method devised to assess the extent of refining of plant spray oils. gives a constant value. The permanent loss of viscosity is measured. ASTM-D2896 EN 55 IP 276 ISO 3771 ASTM-D483 The quantity of a strong acid required to neutralize basic constituents in an engine oil. Surface Tension dynes/cm² Thermal Conductivity kJ/hr/m/°C Total Base Number (Potentiometric perchloric acid titration) mg KOH/g Unsulphonated Mineral Residue (UMR) Viscosity Brookfield ASTM-D2983 DIN 51398 IP 267 ASTM-D2501 Viscosity Gravity Constant VDK Viscosity Classification ASTM-D2422 DIN 51519 ISO 3448 479 . Relevant to engine oils. The sample is treated with concentrated sulfuric acid and the volume not absorbed by the acid is a measure of the unsulphonated residue in the sample.Test Methods & Procedures Shear Stability (After 50 cycles through Kurt‑Orbahn rig) Loss in viscosity after 250 passes. Results. The quantity of heat which unit mass of a substance requires to raise its temperature by one degree. A property possessed by liquid surfaces whereby they appear to be covered by a thin elastic membrane in a state of tension. which depend on the structure of the oil. %@ 40°C %@ 100°C Specific Heat Capacity KJ/kg. °C Sulfated Ash Asche (Sulfate) % wt Spec Numbers ASTM-D3945 DIN 51382 IP 294 Description A test to determine the resistance to shear of polymer containing oils by passing the sample through a diesel fuel injector. it is used to indicate the concentration of metal containing additives. whereas a low VI reflects a large viscosity change with temperature A model that requires mammalian. Examples: 40-40-0(20) Complete separation occurred in 20 mins. The data obtained is then combined to estimate the material’s “Water Endangering Number” and hence the appropriate WGK number. KA oils are used for compressors with ammonia and are oils with viscosities from 15 to 68 cSt at 40ºC. R12. For compressors using halogenated hydrocarbon refrigerant oils are classified KC and have a viscosity range from 22 to 100 cSt at 40ºC. The time required for the separation of the emulsion is measured. The range covers 11 oils with viscosities from 5 to 680 cSt at 40ºC. Oils referred to in this standard are used for cooling and lubricating refrigerator compressors and are exposed to liquid and gaseous refrigerants. Measurement of water content of an oil by a distillation technique. The oils meeting this standard are classified L-AN. DIN 51506 This standard covers a range of 5 classes of straight mineral and oxidation inhibited additive type oils for use in reciprocating air compressors operating at different air discharge temperatures.39 ml oil.g. The oils are classified into 2 groups depending on the refrigerants. A high VI signifies a relatively small change in viscosity with temperature. so the test was ended. VC and VC-L (maximum compression 480 . Used to assess the effects of materials such as lubricants on aquatic environments. M-Wert Wassergefährdungsklasse (WGK) Water hazard classification  Water Content % (volume or wt) ASTM-D95 DIN 51582 IP 74 ISO 3733 ASTM-D1401 DIN 51599 Water Separability Minutes to 40-40-0( t ) @ 54°C or 82°C Test also referred to as “Emulsion Characteristics” Evaluates the ability of lubricating oils to separate from water. Specifically developed for steam turbine oils of the ISO 32 . but the emulsion was reduced to 3 ml. R22 and R14 as the refrigerant. DIN 51503 DIN 51503 sets out requirements for refrigerator oils in refrigerator compressors that use ammonia or halogenated hydrocarbons e. 39-35-6(60) More than 3 ml of emulsion remained after 60 mins . 40-37-3(20) Complete separation had not occurred in 20 mins.100 type.Test Methods & Procedures Viscosity Index Spec Numbers ASTM-D2270 DIN 51564 IP 226 ISO 2909 DIN 51563 UBA/KBwS Description An empirical number indicating the degree of change in viscosity of an oil within a given temperature range. fish and bacterial toxicity to be determined. The oils are classified VC and VB-L (maximum compression temperatures up to 140ºC). 35 ml water and 6 ml emulsion. Equal volumes (40 ml) of water and oil are stirred together at @ 54°C (82°C for the more viscous oils) in a cylinder. Summary of Some Commonly Used DIN Specifications DIN 51501 This standard describes straight mineral oils intended for total loss lubrication systems and other non-critical applications. DIN 51517 Part 2 sets minimum requirements for lubricating oils utilized as machine and bearing oils and as gear lubricants. The FZG gear test rig is used. DIN 51524 Part 3 Minimum requirements are laid down in this standard for hydraulic oils that meet all the requirements of DIN 51524 Part 2. DIN 51522 This standard lays down requirements and testing procedures for unused mineral oils and related hydrocarbon based heat transfer oils used as heat transfer media. DIN 51515 Part 1 Lubricating oils for which this standard sets minimum requirements are used in steam turbines. 481 .temperatures up to 220ºC or 160ºC in systems including a reservoir) and VD-L (maximum compression temperature up to 220ºC). These oils are given the classification CL and the viscosities encompassed by this standard range from 5 to 460 cSt at 40ºC. which contain additives for improving corrosion protection and resistance to oxidation. DIN 51593 This standard describes a test method for determining the stability of refrigerator oils in the presence of refrigerants. electrical machines and in steam turbine driven machines such as generators. DIN 51524 Part 2 Minimum requirements are laid down in this standard for hydraulic oils that meet all the requirements of DIN 51524 Part 1 and in addition contain additives to meet a high level of anti-wear performance in specified tests. DIN 51517 Part 1 This standard sets minimum requirements for lubricating oils which are oxidation stable mineral oils without additives. the gear teeth flanks are inspected for damage and compared against standard ratings. DIN 51517 Part 2 DIN 51517 Part 3 The DIN 51517 Part 3 type CLP classification covers a range of 8 high performance extreme-pressure (EP) gear oils having an FZG performance level of 12 stages passed in the DIN 52354 Part 2 method. gas turbines. During the running time of each load stage. in which special gear wheels are lubricated by the oil under test at a constant speed for a predetermined period in a dip lubrication system. and in addition has improved temperature-viscosity properties (VI>140) and lower pour point. This test is also known as the Philips Test. These oils are given the designation HVLP and have a viscosity range from 15 to 100mm_/s at 40ºC. These oils are given the designation C and the viscosity range is from 7 to 680 cSt at 40ºC. Oils described by this standard have a viscosity range from 10 to 100 cSt at 40ºC and are given the designation HL. The initial oil temperature is controlled and the loading of the gear teeth increased in stages. DIN 51354 Part 2 This method is intended to assess the relative load carrying abilities of oils used to lubricate gear sets with steel-on-steel contact. compressors and pumps. utilized as machine and bearing oils and as gear lubricants. DIN 51524 Part 1 DIN 51524 Part 1 is a standard that lays down minimum requirements for hydraulic oils that are able to withstand high thermal stress and contain ingredients that improve corrosion protection and resistance to oxidation. The viscosities encompassed by this standard range from 46 to 680 cSt at 40ºC. Oils in this standard are classified TD and range in viscosity from 32 to 100 cSt at 40ºC. Refrigerants such as halogenated hydrocarbons and sulfur dioxide may react with oil and this can lead to the formation of acid reaction products. These oils are given the designation HLP and have a viscosity range from 10 to 100 cSt at 40ºC. Using this standard to determine the refrigerant resistance sets criteria for judging the chemical behavior of oils in refrigerators. The refrigerant resistance of an oil is measured as the time elapsing under the test conditions before the formation of the first reaction products. These oils are given the designation Q. UNITS & SPECIFICATIONS The SI System of Units The metric system used in the British Isles is the Systeme International d’Unités (SI).s m2/s W/(mK) Some Derived SI Units with Complex Names SI Unit Square meter Cubic meter Kilogram per cubic meter Meter per second Radian per second Meter per second squared Newton per meter Pascal second Meter squared per second* Watt per meter Kelvin *formally stokes (1 centistoke = 1mm2/s = 10-6m2/s) Multiples and submultiples of SI Units and derived SI Units are formed as indicated in the table below. but preferably using 10 raised to a power which is a multiple of 3. Energy. Quantity of Heat Joule Power Watt Electric charge Coulomb Electric potential Volt Electric capacitance Farad Electric resistance Ohm Frequency Hertz Electric conductance Siemens Magnetic flux weber Physical Quantity Area Volume Density (mass Volume) Velocity Angular velocity Acceleration Surface tension Dynamic viscosity Kinematic viscosity Thermal conductivity SI Unit Unit Symbol N = kg m/s2 Pa =N/m2 J = Nm W = J/s C = A/s V = W/A F = C/V Ω = V/A Hz = S-1 S = V-1 Wb = Vs Unit Symbol m2 m3 kg/ m3 m/s rad/s m/s N/m Pa.15 Unit Symbol m kg s A K cd mol rad sr Some derived SI Units having Special Names Physical quantity Force Newton Pressure. This has been adopted by the general council of weights & Measures and endorsed by the International Organization for Standardization. 482 . Basic SI Units Quantity Name of Unit Length Meter Mass Kilogram Time Second Electric current Ampere Thermodynamic temperature* Kelvin Luminous intensity Candela  Amount of substance Mole Plane angle Radian Solid angle steradian * use is also made of Celsius temperature. ºC Temperature °C = K -273. stress Pascal Work. Factors by which the unit is multiplied 1012 109 106 103 102 101 10-1 10-2 10-3 10-6 10-9 10-12 10-15 10-18 Prefix Name Tera Giga Mega Kilo Hecto Deca Deci Centi Milli Micro Nano Pico Femto atto Symbol T G M k h da d c m µ n p f a The symbol of a prefix is considered to be combined with the unit symbol to which it is directly attached. it is recommended that only one prefix is used and that this prefix is attached to the numerator of the derived unit. between basic SI units. W (or J/s) 483 .2822 1 x 10-7 1. forming with it a symbol for a new unit which can be provided with a positive or negative exponent and which can be combined with other unit symbols for compound units. Only one Prefix should be used and this should be attached to and precede the SI unit.815 4. and useful English and metric units Quantity SI Unit and Symbol Alternative Unit Number of SI Units in 1 Alternative Unit 9. Thus for pressure and stress 106 newtons per square meter 106 pascals =1 megapascal or 1MPa. which is equal to 105 Pa or approximately 1 atmosphere. Deci and Centi are preferred units.451 4. The above recommendation is not being interpreted very rigidly and material stresses are often expressed in newtons per millimeter squared N/mm2 which is the same as 1megapascal (MPa).187 1. is used for expressing fluid pressures in processes or utilities. Hecto.7 Force Heat Flow Rate Newton N (or kg m/s2) Joule per Second J/s (or W) Kilogram force Pound force calIT per second kilocalorie per hour British thermal Unit per hour Pounds per second Tons per hour erg per second foot pound-force per second horsepower Mass flow rate Power Kilogram per second (kg/s) Watt.2931 0. Furthermore.Decimal Multiples and Submultiples of SI Units This table shows the multiples and submultiples of SI units.163 0. Factors for converting. Similarly the ‘bar’.356 745.4536 0. 989 x 103 249. St) Centistokes (cSt) Centimeter cubed Liter Inches cubed Feet cubed Gallons (imperial) Gallons (US) Fluid ounces (UK) Fluid ounces (US) Liters per second Cubic feet per second Cubic feet per minute Cubic inches per second Imperial gallons per minute 418.88 6895 0.3 Pressure. Pa = Newton per square meter. m3/s 484 .187 x 103 British thermal Unit per pound 4.187 x 103 degree Fahrenheit Calorie centimeter per centimeter squared second Kelvin Kilocalorie meter per meter squared hour Kelvin Centimeters per second Feet per second Feet per minute Miles per hour Gram per centimeter Second (poise) centipose Pound-force second per foot squared Pound-force second per inch squared (reyn) Centimeter squared per second (stokes.546 x 10-3 3.07 2.02832 4. Pa.31 x 0.163 0. Stress Pascal.76 x 10-3 10-3 10-6 10-6 Velocity Viscosity (absolute or dynamic viscosity) Pascal second.4470 0.073 x 105 47.Quantity SI Unit and Symbol Alternative Unit Number of SI Units in 1 Alternative Unit 106 105 106 1.39 x 10-6 0.786 x 10-3 28.s Viscosity (kinematic) Volume Meter squared second.88 6.7 1.1 1 x 10-3 47.3048 0.413 x 10-6 29.439 x 16.1 3. (m2/s) Meter cubed.895 x 103 1 x 10-4 1 x 10-6 1 x 10-6 1 x 10-3 16.01 0.574 x 10-6 1 x 10-3 28.386 x 103 133.39 x 75.00508 0. m3 Volume flow rate Meter cubed per second. (N/m2)  Megapascal Bar N/mm2 Ton force per square foot Pound-force per square foot Pound force per square inch Dyne per square centimeter Gram per square centimeter One foot of water One inch of water One inch of mercury One mm of mercury Thermal Joule per kilogram capacity per unit Kelvin (J/kg K) mass (Specific Heat) Thermal Conductivity Joule meter per meter squared second Kelvin (Jm/ m2s K) or (Wm/m2 K) Meters per second (m/s) Calorie per gram Kelvin 4.1000 98. 8361 0.356 0.0929 6.3048 2.04214 2. Heat J(Joule).99 4.387 158. (calIT) Calorie (15o ) (cal15) Kilowatt hour Conversion Factors Exact Values are printed in bold type unit symbol.187 4.546 3.35 16. To convert Length Miles Yard Feet inches Area Sq Miles Sq Yard Sq Feet Sq inches Volume Cubic Yards Cubic Feet Cubic Inch Barrel Gallon (imperial) Gallon (US) Mass Ton (long) Ton (short) 1 lb(pound) Oz (ounce) Density lb/ft3 lb/US gallon Force lbf (pound force) To km (kilometer) m(meter) m(meter) cm(centimeter) Km2 m2 m2 cm2 m3 m3 cm3 liter liter liter tonne tonne kg(kilogram) g(gram) Kg/m3 Kg/m3 N (Newton) Multiply by 1.590 0.Quantity SI Unit and Symbol Alternative Unit Number of SI Units in 1 Alternative Unit 1 x 10-7 1.02 119.4516 0.4536 28.9144 0.448 485 .9072 0. Energy.6 x 106 Work.055 x 103 4. (Nm) erg ft lbf(foot pound-force) foot poundal horsepower therm British thermal unit Calorie (IT).785 1.8 4.186 3.685 x 106 1.055 x 108 1.609 0.02832 16.016 0.540 2.7646 0. 356 2.249 3.386 0.162 0.00508 1.7 735.055 4.163 2.184 745.5 10-7 1.0 6.3 100.609 1.2931 1.731 0.895 0.326 37.184 1.685 3.s (Pascal Second) m2/s Multiply by 101.To convert Pressure Atm Bar lbf/inch2 Inches of H2O (4oC) Inches of Hg (0oC) mm of Hg (0oC) lbf/f2 Velocity Ft/s (feet/second) Ft/minute Miles/hour (mph) Knot (international) Work.lbf/s Btu/h Kcal/h Calorific Value Btu/lb Btu/gallon Cal/ml Heat Flow Rate Kcal/h Btu/h Thermal Conductivity Btu/ft.1333 47.26 4.852 10-7 1. Heat erg ft lbf hp h k Wh therm Btu kcal Power hp (horsepower) hp (metric) erg/s ft. oF Viscosity (dynamic) Centipoise (cP) Viscosity (dynamic) Centistokes (cSt) To kPa (KiloPascals) kPa kPa kPa kPa kPa kPa m/s(meters/second) m/s km/h km/h J(Joule) (Nm) J MJ (megaJoules) MJ MJ kJ kJ W (watts) W W W W W kJ/kg (mass base) kJ/m3 (volume base) J/cm3 W W W/m K Pa.h.001 10-6 486 .356 0.2931 1. Energy.5 1.6 105.88 0.3048 0. 372 0.743 0.111 96.023 13.465 0.220 0.880 1.276 31.428 2.409 6.888 247.265 12.875 Cubic Meters 0.832 1 2 3 4 5 6 7 8 9 Square feet 10.212 0.255 487 .093 0.45 226.656 11.361 1.540 1.454 0.78 7 20.809 1.282 0.907 1.842 Ounces 0.268 2.142 0.259 176.619 2.660 0.484 AREA Hectares 0.205 4.170 0.546 9.106 0.557 0.219 4.071 0.141 0.884 12.056 53.347 86.035 0.971 5.573 211.629 4.100 1.722 3.822 36.764 21.362 2.54 1 5.584 75.243 1.247 0.650 0.80 255.320 1.292 43.432 17.787 1.214 1.614 8.819 11.184 22.730 27.944 141.70 85.528 32.833 3.176 0.240 1 2 3 4 5 6 7 8 9 Inches 0.085 0.86 9 Kilometers 1.814 2.047 9.355 14.16 4 12.405 0.517 317.Metric Conversions LENGTH Centimeters 2.150 3.186 0.297 19.394 0.028 0.023 2.836 1 2 3 4 5 6 7 8 9 Acres 2.728 4.828 6.543 Miles 0.629 105.350 4.238 3.369 40.181 1.057 0.642 Square meters 0.756 3.980 Cubic feet 35.609 3.471 4.107 3.228 15.10 198.75 170.637 19.621 1.62 3 10.875 14.24 6 17.113 0.413 9.32 8 22.638 18.70 5 15.203 282.768 22.227 0.092 13.485 3.05 113.914 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 Gallons 0.760 1.437 8.35 56.082 Grams 28.08 2 7.315 70.318 VOLUME (CAPACITY) Liters 4.592 MASS WEIGHT Kilograms 0.826 17.15 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 Pounds 2.440 0.175 3.820 64.198 0.969 2.40 141.575 1.864 2.279 0.942 7. 2 90. the mid points of their corresponding brackets.0 32. This is illustrated in the table below.88 4.4 61. For example. that a standard cone penetrates a sample of the grease number under standard conditions at 25ºC. Cutting oil and some other specialised products are more important in relation to grade selection.12 9.0 mm2/s (cSt). the mid point of which is 32.42 3.60 6.5 19.6 74.48 11.8 41.98 cSt and 1650 mm2/s (cSt).14 6.2 50.5 24. defined by the distance in tenths of a millimeter. ISO (International Standards Organization) viscosity classification  ISO VISCOSITY GRADE (ISO VG) 2 3 5 7 10 15 22 32 46 68 100 150 220 320 460 680 1000 1500 KINEMATIC VISCOSITY AT 40oC (mm2/s) cSt Minimum 1.0 15. This system is used to classify shell industrial greases. no other property or performance level is taken into consideration. The classification consists of a series of consistency range.20 3.20 4.06 7.0 68. ISO viscosity grade 32 relates to the viscosity bracket 28.8 110 165 242 352 506 748 1100 1650 Mid-point 2. which shows the ISO viscosity grade numbers.0 100 150 220 320 460 680 1000 1500 GREASE CLASSIFICATIONS NLGI GREASE CONSISTENCY CLASSIFICATION The commonly used grease consistency classification is that established in the USA many years ago by the National Lubricating Grease Institute (NLG).0 16.98 2.VISCOSITY CLASSIFICATIONS INDUSTRIAL LUBRICANT CLASSIFICATIONS The ISO viscosity classification uses mm2/s (cSt) units and relates to viscosity at 40oC. The numbers indicate to the nearest whole number.2 mm2/s (cSt).8 28. each of which is defined by a number (or numbers) 000 to 6. This system is now used to classify all shell industrial lubricating oils where viscosity is an important criterion in the selection of the oil.0 135 198 288 414 612 900 1350 Maximum 2.2 35. the mid-points of each bracket. It consists of a series of 18 viscosity brackets between 1. 488 .8 to 35.0 22. The consistency.0 46. This classifies greases solely in terms of their hardness or softness.80 10.52 5. each of which is defined by a number. and the viscosity limits.0 13. The low temperature viscosity is measured by means of a multi-temperature version of ASTM D2602 ‘Method of Test for apparent Viscosity of Motor Oils at Low temperature using the Cold 489 . Grades with the letter W are intended for use at lower temperatures and are based on a maximum low temperature viscosity and a maximum borderline pumping temperature. 1 2. AGMA Standard 250.NLGI Grease Classification (National Lubricating Grease Institute) NLGI CONSISTENCY (Grade No. as well as a minimum viscosity at 100ºC. AGMA Viscosity Grades for Enclosed Gearing AGMA Lubricant No. In this case the viscosity brackets for the higher viscosity grades are measured at 100 ºC. 3 EP 4. The AGMA Standard 251. 6 EP 7 Comp. 2 EP 3. 5 EP 6. LUBRICANT VISCOSITY CLASSIFICATIONS ENGINE OIL LUBRICANT CLASSIFICATIONS SAE J300 September 1980 (Engine Oils) The most widely used system for engine oil viscosity classification is that established by the Society of Automotive Engineers (SAE) in the USA. 4 EP 5.04 details specifications for rust and oxidation inhibited (R and O) and extreme-pressure (EP) lubricants used in enclosed gear drives.) 000 00 0 1 2 3 4 5 6 ASTM WORKED PENETRATION AT 25˚C (0.02 details specifications for three types of open gear lubricants – rust and oxidation inhibited (R and O). 8EP 8A Comp Viscosity Limits of former AGMA Classifications SUS at 100ºF 193 – 235 284 – 347 417 – 510 626 – 765 918 – 1122 1335 – 1632 1919 – 2346 2837 – 3467 4171 – 5098 Corresponding ISO Viscosity Grade 46 68 100 150 220 320 460 680 1000 Oils marked ‘comp’ are compounded with 3 to 10% fatty material.1mm) 445 – 475 400 – 430 355 – 385 310 – 340 265 – 295 220 – 250 175 – 205 130 – 160 85 – 115 AGMA Specifications for Gear Lubricants The American Gear Manufacturers Association (AGMA) have issued specifications and recommendations for gear lubricants used in various types of gear application. The viscosity brackets correspond to those given in ASTM D 2422 ‘Standard Recommended Practice for Viscosity System for Industrial Fluid Lubricants’. 7EP 8 Comp. extreme-pressure (EP) and residual type gear oils. In this system two series of viscosity grades are defined – those containing the letter W and those without the letter W. 7 values are critical specifications as defined by ASTM D3244 2ASTM D5293 3ASTM D4684. Automotive Lubricant Viscosity Grades1 Engine Oils – SAE J 300.3 21. Oils without the letter W.3 <21. Max Grade Cranking2 0W 5W 10W 15W 20W 25W 20 30 40 40 50 60 6200 at -35 6600 at -30 7000 at -25 7000 at -20 9500 at -15 Pumping3 60.8 4.1 2.3 12.3 <16. Viscosities measured by this method have been found to correlate with engine speeds developed during low temperature cranking. Min 135000 at -10 60. Borderline pumping temperature is measured according to ASTM D3829 ‘Standard Method for Predicting the Borderline Pumping Temperature of Engine Oil’. A ‘Multi-grade’ oil is one whose low temperature viscosity and borderline temperature satisfy the requirements of one of the W grades and whose viscosity at 100oC is within the stipulated range of one-W-grades.96 3. 5W-40 & 10W-40 grades 715W-40. June 2001 (Dec.3 <12. intended for use at higher temperatures.000 at -20 Viscosity4 (cSt) at 100oC Min 3.6 5.8 3. 20W-40.6 9.ranking Simulator’.000 at -30 60.000 at -15 <9. are based on the viscosity at 100ºC only. 1999)  SAE Viscosity Viscosity (cP) At Temp (oC).000 at -40 60. 25W-40 & 40 grades 490 .9 4ASTM Max High-Shear Viscosity5 (cP) at 150oC and 10sec-1.9 <26.3 <16.6 9.7 3.000 at -25 60.000 at -35 60. These are measured by ASTM D445 ‘Method of Test for Kinematic Viscosity of temperature and Opaque Liquids’.5 16.77 3.6 2. CEC L-36-A-90 (ASTM D 4741) or ASTM DS481 60W-40.5 12.1 5. 1All D445 5ASTM D4683. This provides a measure of an oils’ ability to flow to the engine oil pump inlet and provide adequate engine oil pressure during the initial stages of operation.3 5.9 2. Note that the presence of any yield stress detectable by this method constitutes a failure regardless of viscosity. AUTOMOTIVE GEAR LUBRICANT CLASSIFICATIONS SAE J306 (Gear Oils) Again.0 <41.0 13.0 The precision of ASTM D 2983 has not established for determinations made at temperatures below –40 °C.1 7.0 11. A gear lubricant and an engine oil having the same viscosity will have widely different SAE grade designation as defined in the two classifications.S(1) MAX -553 -40 -26 -12 4.s (c.P). 2Limit must also be met after testing in CEC l-45-T-93. The high temperatures values are determined according to method ASTM D445. additional low temperature been viscosity requirements may be appropriate for fluids intended for use in light-duty synchronized manual transmission. Automotive Lubricant Viscosity Grades Gear Oils – Except SAE J 306. 1cSt = 1mm2/s 1Using 3 ASTM D2983 TEMPERATURE oC FOR VISCOSITY OF 150000mPa. The low temperature values are determined according to method ASTM D2983 ‘Method of Test for Apparent Viscosity at Low Temperature using the Brookfield Viscometer’ and are measured in mPa.5 24. Method C (20 hours) Note: 1cP = 1 mPa. 1998 SAE VISCOSITY GRADE 70W 75W 80W 85W 80 85 90 140 250 ASTM D 2983. 491 . It should be noticed that there is no relationship between the SAE engine oil and gear oil classifications.0 <24.0 7.0 41. This system is used to classify shell automotive gear lubricants. the classification is based on the lubricant viscosity measured at low and/or high temperatures. This fact should be taken into consideration in any producer-consumer relationship.0 ASTM D445(mm2/s) VISCOSITY AT 100oC MIN2 MAX <11.0 <13. Multi-grade oil satisfies the viscosity requirements of one of the W grades at low temperatures and one of the non-W grades at high temperature.0 - 11.1 4.s. 1 7.7 132.9 2.0 *6.3 3. They should not be used for conversion of Engler.5 140.5 5.5 2.2 66.0 1.887 Saybolt Note: The first part of the table mark with an * should only be used for the conversion of kinematic viscosities into Engler.0 53.2 79.7 50.2 4.6 5.65 1.7 172.5 41 42 43.8 208.0 21.4  For higher viscosities.85 3.43 2.35 5.9 145.0 34.14 Redwood Saybolt = 4.45 5.5 66 68 70 71.2 3.0 440 45.65 2.5 19.3 95.1 83.1 48.0 24.4 75.11 Engler Engler = 0.3 63.25 6.5 73 75 77 78.0 11.0 2.38 2.0 28.0 22. Redwood and Saybolt between themselves.0 46.0 3.0 *8.2 110.6 71.5 30 31 32 33 34.6 222.0 33.0326 Redwood Redwood = 4.0 43.6 249.5 60.0 *9.35 1.75 5.2 Redwood No.8 28.27 2.2 5.0 *7.3 140.2 226.7 65.3 52.7 4.5 15.0 47.5 52 52.05 Kinematic Saybolt = 1.93 1.12 2.2 277.91 1. the following factors should be used.5 99.70 1.9 123.0 20.6 3.5 37 38 39.2 185.4 114. Kinematic Engler Redwood Viscosity Degrees No.7 190.65 7.1 Seconds 86 88 90 92 93 95 97 99 101 103 105 109 113 117 121 125 129 133 136 140 144 148 152 156 160 164 168 172 177 181 185 189 193 197 201 205 213 221 229 237 245 285 Saybolt Universal Seconds 97.8 11.0 37.5 35.9 61.6 116.0 70.1 136.1 85.5 16.1 58.0 23.5 3.1 3.2 194.4 36.0 27.6 68.5 49 50.4 240.0 19.6 34.5 14.97 2.6 101.79 1.35 3.40 1.6 259.30 1.15 3.6 13.00 2.5 47.0 268.3 77.4 7.75 1.0 217.1 87.5 6.5 *6.0 49.0285 Saybolt Redwood = 30.05 3.5 21.0 38.1 6.0 *5.8 231.3 112.3 43.1 89.5 55 56 57.Approximate Comparison of Different Viscosity Scales The following table is for the conversion of viscosities in one system to those in another system at the same temperature.45 4.2 10.60 1. Kinematic = 0. Redwood or Saybolt viscosities.70 Engler Redwood = 0.6 62.0 37.95 5. 492 .6 2.5 1. Redwood or Saybolt into Kinematic viscosities.6 4.0 58.0 29.2 93.5 53 53.5 17.5 18.0 2.44 1.0 30.04 2.22 2.0 1.5 23.5 45 46 47.6 39.2 81.5 22.2 12.85 4.2 91.35 4.0 41.5 4.1 cSt Seconds 1.2 167.0 3.5 *9.0 14.0 18.132 Kinematic Engler = 0.9 106.0 31.0 40.7 3.89 1.0 54.4 323.1 69.4 213.0 16.5 2.9 7.62 Kinematic Kinematic = 0.216 Saybolt Kinematic = 7.0 35.06 1.45 3.6 10.75 2.17 1.7 154.8 59.7 181.7 2.0 26.1 40.2 158.0 48.7 42.08 2.0 6.4 3.65 6.0 17.0 39. or for Engler.4 10.0 52.58 Engler Engler = 0.5 59 60 61 63 64.2 60.247 Redwood Saybolt = 35.85 1.0 4.5 25.2 127.0 56.7 103.5 *8.5 80 82 84 Saybolt Universal Seconds 32.5 73.2 176.0 36.22 1.5 10.85 6.45 6.55 2.7 199.0 50.0 15.8 12.17 2.83 1.0 60.9 9.1 4.5 24.0 10.0 13.8 118.4 57.16 1.12 1.9 45.5 54.1 5.0 108.95 3.7 55.95 4.87 1.7 163.0 32.4 Kinematic Engler Viscosity Degrees cSt 20.48 1.5 *7.52 1.0 42.56 1.32 2.2 203.4 11. 10W. SAE 90-250 (Gear Oils) and SAE 20-50 (Engine oils) are specified at 210°F/99°C. 75W. Equivalent viscosities at 100oF and 210oF are shown.COMPARATIVE VISCOSITY CLASSIFICATIONS ISO Viscosity Grade AGMA Lubrication No. SAE 5W. Viscosities based on 95 VI single grade oils. 80W and 85W viscosities are specified at low temperature. SAE Grade (Engine Oils) SAE Grade (Gear Oils) K INE MA T IC V ISCOSIT IE S cSt 100°C cSt 40°C SA Y B OL T V ISCOSIT IE S SUS 100°F SUS 210°F Notes Viscosity can only be related horizontally. ISO and AGMA viscosities are specified at 40oC. 493 . Group IV base stocks are polyalphaolefins (PAO). the letter ‘C’ (Commercial Classifications) has been designated. 494 . Group II base stocks contain greater than or equal to 90% saturates and less than or equal to 0. The following is a brief summary of the API classifications. and Group III base stocks contain greater than or equal to 90% saturates and less than or equal to 0. Designates the type of service characteristics of manual transmissions and spiral-bevel axles operating under moderately sever conditions of speed and load. temperature and sliding velocities that lubricants satisfying API GL-1 service will not suffice. Lubricants designated for this service typically contain additives that are active at the tooth surface at the temperatures resulting from high-speed or load. in passenger cars and other automotive equipment operated under high-speed/shock load. Group V base stocks include all other base stocks not included in Group I. API GL-2 Designates the type of service characteristics of automotive-type worm gear axles operating under such conditions of load.03% sulfur and have viscosity index greater than or equal to 120. The tripartite was developed to form a means of communication between the engine manufacturers and lubricants suppliers. API Automotive Gear Lubricant Specifications API SERVICE CLASSIFICATIONS API GL-1 The most important internationally accepted system defining automotive gear oil performance characteristics is laid down by the American petroleum institute (API). Oxidation and rust inhibitors. Designates the type of service characteristics of automotive spiral-bevel and worm gear axles and some manually operated transmissions operating under such mild conditions of low unit pressures and sliding velocities that a non-additive mineral oil can be used satisfactorily. Does not contain friction modifiers and extreme-pressure agents. but below the requirements of lubricants satisfying API GL-4 service. These service conditions require a lubricant having load carrying capacity greater than that which will satisfy API GL-1 service. Products suited for this type of service contain anti-wear or very mild extreme-pressure agents that provide protection for worm gears. the American Society for Testing and Materials (ASTM) and the Society of Automotive Engineers (SAE). III or IV. For compression ignition engines (diesel engines).03% sulfur  have viscosity index greater than or equal to 80 and less than 120. The system defines classes of service for both petrol and diesel engine applications as well as stipulating the accepted engine laboratory tests. The letter ‘S’ (Service Station Classification) is designated for spark ignition engines (petrol engines) in passenger cars and light commercial vehicles. Equivalent to MIL-L-2105D.LUBRICANT SERVICE CLASSIFICATIONS AND SPECIFICATIONS API SERVICE CLASSIFICATIONS (ENGINE CRANKCASE OILS) The American Petroleum Institute (API) Engine Service Classification was developed as a result of a cooperative effort in the USA between the API. API GL-5 Designates the type of service characteristics of gears particularly hypoid. API GL-3 API GL-4 Designates the type of service characteristics of gears in manual transmissions operating under sever conditions of sliding speed. API Base Oil Definitions Group I base stocks contain less than 90% saturates and/or greater than 0. particularly spiral bevel and hypoid gears in moderate service. and low-speed/hightorque conditions. II. high-speed/low-torque. anti-foam additives and pour point depressants may be utilized to improve the characteristics of lubricant for this service. in passenger cars and other automotive-type equipment operated under high speed/low torque and low speed/high torque conditions.03% sulfur and have viscosity index greater than or equal to 80 and less than 120. this category is mainly applicable to axles but may also be used for certain manual transmissions. and better lowtemperature performance over the life of the oil. Gear lubricants in this category typically meet the service requirements of non-synchronized manual transmissions in heavyduty trucks and in buses. 2001. CAUTION – Not suitable for use in gasoline-powered automotive engines built after 1979. Use in more modern engines may cause unsatisfactory performance or equipment harm. high temperature cyclic durability and copper compatibility level exceeding API GL-1 through GL-5. This classification is obsolete. For more information about API’s Engine Oil Program. Use in more modern engines may cause unsatisfactory performance or equipment harm. Not suitable for use in gasolinepowered automotive engines built after 1930. visit their website at www. Some of these oils may also meet the latest ILSAC specification and/or qualify as Energy Conserving. Use in modern engines may cause unsatisfactory engine performance or equipment harm.org/eolcs SA Obsolete 495 . CAUTION – Not suitable for use in gasoline-powered automotive engines built after 1971. SL oils are designed to provide better high-temperature deposit control and lower oil consumption. For 2001 and older automotive engines. The equipment required for the test procedure to verify lubricant performance is no longer available. For 1993 and older engines. Use in more modern engines may cause unsatisfactory performance or equipment harm. For all automotive engines presently in use. Some SM oils may also meet the latest ILSAC specification and/or qualify as Energy Conserving. Use only when specifically recommended by the manufacturer. Valid when preceded by current C categories. improved deposit protection. For 1996 and older engines. specifically high offset hypoid gears in passenger cars and other automotive equipment operated under high-speed high-performance conditions. CAUTION – Not suitable for use in gasoline-powered automotive engines built after 1963. SM oils are designed to provide improved oxidation resistance. CAUTION – Not suitable for use in gasoline-powered automotive engines built after 1967.api.API GL-6 (Obsolete) They type of service designated by API GL-6 is characteristic of gears. SL Current SJ SH SG SF SE SD Current Obsolete Obsolete Obsolete Obsolete Obsolete SC Obsolete SB Obsolete CAUTION – Contains no additives. Introduced November 30. 2004. better wear protection. API Engine Service Categories (Gasoline/Petrol Engines) Category SM Status Current Service For all automotive engines currently in use. Use only when specifically recommended by the manufacturer. API MT-1 This category defines a gear lubricant for heavy-duty manual transmissions that has thermal stability. For 1998 and older engines. Introduced July 1. Note: API intentionally omitted “SI” and “SK” from the sequence of categories. CAUTION – Not suitable for use in diesel-powered engines built after 1990. low. Introduced in 1985. For high-speed. CJ-4 oils are effective at sustaining emission control system durability where particulate filters and other advanced after treatment systems are used. CJ-4 oils are compounded for use in all applications with diesel fuels ranging in sulfur content up to 500 ppm (0. Introduced in 1985. use of these oils with greater than 15 ppm (0. Some CI-4 oils may also qualify for the CI-4 PLUS designation. Can be used in place of CD and CE oils. CG-4 and CH-4 oils. two stroke-cycle engines.  CI-4 Current CH-4 Current CG-4 Current CF-4 CF-2 CF Obsolete Current Current CE CD-II CD CC CB CA Obsolete Obsolete Obsolete Obsolete Obsolete Obsolete 496 . CE. Introduced in 1994. CE and CF-4 oils.05% by weight). four stroke. For high-speed.and high-temperature stability. CG-4. piston deposits. indirect-injected and other diesel engines including those using fuel with over 0. Introduced in 1994. soot handling properties. high speed. CE. four stroke engines designed to meet 1998 exhaust emission standards. Introduced in 1995. CF-4. Introduced in 1955. four stroke engines using fuel with less than 0. four stroke.5% weight. Can be used in place of CD oils. CH-4. Can be used in place of CC and CD oils. For off-road. Optimum protection is provided for control of catalyst poisoning. For severe duty. For severe duty. Can be used in place of CD. CI-4 oils are formulated to sustain engine durability oils where exhaust gas recirculation (EGR) is used and are intended for use with diesel fuels ranging in sulfur content up to 0.5% weight sulfur. naturally aspirated and turbocharged engines. Can be used in place of CD-II oils. For high-speed. Introduced in 2002. For two-stroke cycle engines. naturally aspirated and turbocharged engines. CH-4 oils are specifically compounded for use with diesel fuels ranging in sulfur context up to 0. When using CJ-4 oil with higher than 15 ppm sulfur fuel. API CJ-4 oils exceed the performance criteria API CI-4 with CI-4 PLUS. oxidative thickening. engine wear. foaming. four-stoke engines designed to meet 2004 exhaust emission standards implemented in 2002. CF-4 and CG-4 oils.API Engine Service Categories (Diesel Engines) Category CJ-4 Status Current Service Introduced in 2006. CAUTION – Not suitable for use in diesel-powered engines built after 1961.0015% by weight) sulfur fuel may impact exhaust aftertreatment system durability and/or oil drain interval. consult the engine manufacturer for service interval. four-stroke engines designed to meet 2007 model year on-highway exhaust emissions standards.5% weight. CG-4 oils are required for engines meeting 1994 emission standards. For certain naturally aspirated and turbocharged engines. For high-speed. and viscosity loss due to shear. However. CAUTION – Not suitable for use in diesel-powered engines built after 1959. CI-4. Introduced in 1990. Can be used in place of CD. Introduced in 1998.5% weight sulfur. and CF-4 and can effectively lubricate engines calling for those API Service Categories. Can be used in place of CD. particulate filter blocking. For high-speed. Consult owner manual or handbook if in doubt General purpose oil intended for use in most gasoline engines with normal drain intervals. and/or for severe operating conditions as defined by the engine manufacturer.998 0.034 1.926 0.991 0.s.005 0.074 1. and one for heavy duty diesel engines.853 0.042 1. By 1 March 1999 all new claims must be to the 1998 issue and by 1 March 2000 the 1996 issue will be withdrawn and no claims to meet them shall be made.885 0.818 ACEA European Sequences The ACEA European Oil Sequences were first promulgated in 1996 to replace the CCMC Classifications and comprise 3 sets of sequences: one for gasoline engines. The new ACEA European oil sequences for automotive lubricants were issued in March 1998.6oC API Gravityo 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Density kg/l 1.970 0.5mPa.027 1.944 0.050 1.833 0.908 0.957 0. and/or for year-round use of low viscosity oils.828 0. although it may not be suitable for some high performance engines. Stable. Within each of the 3 sets there are categories that reflect different performance requirements – three (A1.843 0.848 0.823 0.9 mPa.977 0.880 0. Specific applications are the responsibility of individual motor manufacturers.858 0.012 1. Typical applications from each of the sequences are described below for guidance only.951 0.896 0.838 0.914 0. A2 A3 497 .984 0.066 1.058 1.s to 3.932 API Gravityo 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Density kg/l 0. stay-in-grade oil intended for use in high performance gasoline engines and/ or for year-round use of low viscosity oils.874 0. low viscosity oils with a high temperature/high shear rate viscosity of 2.869 0. A2 & A3) for gasoline engines.891 0.API Gravities and Densities Note: All conversions are at 15. one for light duty diesel engines.864 0.920 0.938 0. These oils may be unsuitable for use in some engines. Gasoline sequences Category A1 Service Oil intended for use gasoline engines specifically designed to be capable of using low friction.020 1.964 0. four engines.902 0. medium to heavy duty cycles and mostly normal oil drain intervals.Light duty diesel sequences Category B1 Service Oil intended for use in car and light van diesel engines specifically designed to be capable of using low friction. This lubricant category provides effective control with respect to piston cleanliness. The new ACEA 2004 European Oil Sequences for Service-fill Oils comprise 3 sets (classes) of sequence and were issued in November 2004. wear.s to 3.6 mPa. bore polishing. Stable. These oils may be unsuitable for use in some engines. but also for applications described under B3. light to medium duty cycle. These oils may be unsuitable for use in some engines. A3/B3 A3/B4 498 . It is also suitable for extended oil drain intervals according to the manufacturers’ recommendations. Consult owner manual or handbook if in doubt. stay-in-grade oil intended for use in high performance gasoline and direct injection diesel engines. B2 B3 B4 Heavy duty diesel sequences Category E1 E2 E3 Service Oil intended for use in naturally aspirated and lightly turbo-charged heavy duty diesel engines. and/or for extended drain intervals where specified by the engine manufacturer. soot handling and lubricant stability.5mPa. 01-Feb-02 and 01-Nov-04. Its is recommended for highly rated diesel engines meeting Euro 1 and Euro 2 emission requirements and running under very sever conditions. and/or for severe operating conditions as defined by the engine manufacturer. and/or for severe operating conditions as defined by the engine manufacturer. and normal oil drain intervals. Stable. A/B – Gasoline and Diesel Engine Oil Sequences Category A1/B1 Service Oil intended for use in gasoline and car + light van diesel engines specifically designed to be capable of using low friction. Typical applications from each of the sequences are described below for guidance only. e. Specific applications are the responsibility of individual motor manufacturers. significantly extended drain intervals according to the manufacturers’ recommendations. General purpose oil for naturally aspirated and turbo-charged heavy duty diesel engines. General purpose oil intended for use in most car and light van diesel engines (primarily indirect injection) with normal drain intervals. Stable. soot handling and lubricant stability compared to E3. low viscosity oils with a high temperature/high shear rate viscosity of 2. Consult owner manual or handbook if in doubt. 01-Sep-99.g. By 1 November 2005 all new claims must be to the 2004 issue and by 1 November 2006 the 2002 issue will be withdrawn and no claims to meet them shall be made. 01-Mar-98.9mPa. It is therefore recommended for diesel engines meeting Euro 1 and Euro 2 emission requirements running under severe conditions.  E4 The ACEA Oil Sequences have been up dated regularly and include 01-Mar-96.s. although it may not be suitable for some high performance engines. wear. Stable. and/or for year-round use of low viscosity oils. stay-in-grade oil intended for use in high performance gasoline and car + light van diesel engines.s. Within each of the 3 sets there are categories that reflect different performance requirements. stay-in-grade oil providing further control of piston cleanliness. Oil intended primarily intended primarily for use in car and light van direct injection diesel engines where special quality oils are required. stay-in-grade oil intended for use in high performance acr and light van diesel engines (primarily indirect injection) and/or year round use of low viscosity oils. low viscosity oils with a high temperature/high shear rate viscosity of 2. [NB: These oils may be unsuitable for use in some engines. stay-in-grade oil intended for use as catalyst compatible oil in vehicles with DPF and TWC in high performance gasoline and car and light van diesel engines designed to be capable of using low friction. and for engine fitted with SCR NOx reduction systems. wear. medium to heavy duty cycles and mostly normal oil drain intervals. DPF : Diesel Particulate Filter.Category A5/B5 Service Stable. These oils will increase DPF and TWC duration.g. Stable. Sulfur. soot handling and lubricant stability. Its is recommended for highly rated diesel engines meeting Euro 1. E6 499 . stay-in-grade oil providing excellent control of piston cleanliness. e.g.5mPa. and for some EGR engines and some engines fitted with SCR NOx reduction systems. soot handling and lubricant stability. These oils will increase DPF and TWC life and maintain the vehicles economy. [NB: These oils have the lowest SAPS limits and may be unsuitable for use in some engines. HTHS : High Temperature/High Shear rate viscosity Heavy duty diesel sequences Category E2 E4 Service General purpose oil for naturally aspirated and turbo-charged heavy duty diesel engines. Stable. recommendations may differ between engine manufacturers so Driver Manuals and/or Dealers shall be consulted if in doubt. Phosphorus. Euro 3. stay-in-grade oil intended for use as catalyst compatible oil in vehicles with DPF and TWC in high performance gasoline and car and light van diesel engines requiring low friction. However. e. significantly extended oil drain intervals according to the manufacturers’ recommendations. low viscosity oils with high temperature/ high shear rate viscosity of 2. consult owner manual or handbook if in doubt. low viscosity oils with a HTHS higher than 2. It is suitable for engines without particulate filters. wear. Euro 3. Catalyst Compatible Oil Sequences Category C1 Service Stable. recommendations may differ between engine manufacturers so Driver Manuals and/or Dealers shall be consulted if in doubt.s. low viscosity. E6 quality is strongly recommended for engines fitted with particulate filters and is designed for use in combination with low sulfur diesel fuel (max 50 ppm). low SAPS oils with a HTHS higher than 2. stay-in-grade oil intended for use at extended drain intervals in high performance gasoline and car + light van diesel engines designed to be capable of using low friction. These oils will increase DPF and TWC life and maintain the vehicles economy.] Stable.9 mPa. [NB: These oils may be unsuitable for use in some engines. stay-in-grade oil providing excellent control of piston cleanliness.9mPa. significantly extended oil drain intervals according to the manufacturers’ recommendations. TWC : Three Way Catalyst. Euro 2. consult owner manual or handbook if in doubt. It is suitable for EGR engines with or without particulate filters.s to 3. and Euro 4 emission requirements and running under very severe conditions. However.9mPa.] C2 C3 SAPS : Sulfated Ash.s. stay-in-grade oil intended for use as catalyst compatible oil in vehicles with DPF and TWC in high performance gasoline and car and light van diesel engines. and Euro 4 emission requirements and running under very severe conditions. Euro 2. Its is recommended for highly rated diesel engines meeting Euro 1.s.] Stable. consult owner manual or handbook if in doubt. It is suitable for engines without particulate filters. e. extended oil drain intervals according to the manufacturers’ recommendations.g.Category E7 Service Stable. and for most EGR engines and most engines fitted with SCR NOx reduction systems. recommendations may differ between engine manufacturers so Driver Manuals and/or Dealers shall be consulted if in doubt. We have included only the 1998 and 2004 ACEA specifications for reference here. and Euro 4 emission requirements and running under severe conditions. Euro 3. However. It further provides excellent wear and turbocharger deposit control. Its is recommended for highly rated diesel engines meeting Euro 1. Euro 2. stay-in-grade oil providing effective control of piston cleanliness and bore polishing.  500 . soot handling and lubricant stability. biting and tart taste. The residue left after treating petroleum oil with sulfuric acid for the removal of impurities. to stick together. and other properties. Addendum Additive Abrasion In gears. Air may be entrained in a liquid through mechanical means and/or by release of dissolved air due to a sudden change in environment. The presence of entrained air is usually readily apparent from the appearance of the liquid (ie bubbly. They turn red litmus blue. The process by which a substance is taken up on the surface of a solid by chemical or physical action. Aftercooler AFV Acid A device used to cool air after it has been compressed. potassium and sodium. The force or forces causing two materials such as a lubricating grease and a metal. See also Dynamic Viscosity. In a more general sense. 501 . A member of an important and fundamental category of chemical substances characterized by having an available reactive hydrogen and requiring an alkali to neutralize them. In chemistry. See also Strong Acid Number and Total Acid Number. They are soluble in water. The constituents vary in nature and may or may not markedly influence the behavior of the lubricant. American Association of Railroads. are contacted with sulfuric acid to improve their color. any substance having basic properties. The term is applied to hydroxides of ammonium. an oil recovering gasoline from wet natural gas. opaque etc) while dissolved air can only be determined by analysis. Air Entrainment Acid Sludge The incorporation of air in the form of bubbles as a dispersed phase in the bulk liquid. A measure of the amount of potassium hydroxide (KOH) needed to neutralize all or part of the acidity of a petroleum product. a device which converts fluid pressure into mechanical action or movement. Adiabatic Relating to changes in volume or pressure which occur without loss or gain of heat. viscous substance containing the spend acid and impurities. Actuator In hydraulics. lithium. ACEA Association des Contructeurs Europeens (Association of European Automotive Manufacturers). Examples: a sponge picking up water. Acid solutions usually have a sour. have the power to neutralize acids and form salts. calcium and strontium. See also Acid Number. Kinematic Viscosity and Viscosity Additive Level Adhesion The total percentage of all additives in an oil. Alternate Fuel Vehicle AGMA Acid Number American Gear Manufacturers Association. Absolute Viscosity A term used interchangeably with viscosity to distinguish it from kinematic viscosity of commercial viscosity. It is a black. ACC Adsorption American Chemistry Council (formerly CMA). the distance between the tip of a gear tooth and the pitch circle. Acid Treating Aliphatic Hydrocarbon Hydrocarbons in which the carbon atoms are arranged in open chains which may be straight or branched. like vinegar.AAMA AAR American Automobile Manufacturers Association. Absorption The process by which one substance draws into itself another substance. such as gasoline. A chemical substance which. when blended with a petroleum product. an Organization serving the gear industry. It is occasionally referred to as dynamic viscosity. Also specified as neutralization number (NN) or value (NV) and total acid number (TAN). odor. a type of wear caused when hard particles are trapped between gear teeth. A refining process in which unfinished petroleum products. has the effect of improving one or more of its properties or performance characteristics. kerosene and lubricating oil stocks. Air Release The ability of a fluid to allow the escape of air entrained within it. Alkali Acidity In lubricants. In gears. acidity denotes the presence of acidtype constituents whose concentration is usually defined in terms of acid number. the term is also applied to the hydroxides of the so-called alkaline earth metals-barium. This society is now known as the Society of Tribologiests and Lubrication engineers (STLE).5 / sp. Frequently applied to naphthenic base lubricating oils derived from crudes that contain asphalt. Derived from. Aromatic Anhydrous Free of water. or are combinations of one another or with petroleum or derivatives thereof. that has only straight or branched chains of carbon atoms in its molecular structure. Does not mean without friction. especially of crystallization. They occur predominantly in heavy residues such as a residual fuel and bitumen. which is added to or used to replace the water in the cooling system of engines in order to prevent freezing. and has only singe chemical bonds between adjacent carbon atoms. Apparent Viscosity (of a grease) Ambient Temperature Temperature of the area or atmosphere around a process (not the operating temperature of the process itself). Asphaltic API Gravity Essentially composed of or similar to asphalt. or characterized by. being called the ‘API degree’. Asphaltene Anti-wear Additive API An additive included in some lubricant formulations to reduce friction and wear.5 API Service Classification Almen EP Lubricant Tester A journal-bearing machine used for determining the load-carrying capacity or extreme pressure properties of gear lubricants. Asperities Anti-knock Microscopic projections on metal surfaces that relate directly to surface roughness (and the normal surface finishes from machining processes). These occur in the solid and semisolid form in nature. Ash ANSI Non-combustible residue of a lubricating oil or fuel. American Society of Lubrication Engineers. The ASLE had published standards for machine tool lubricants. Aniline Point The minimum temperature for complete miscibility of equal volumes of aniline and the sample under test. The percent by weight of residue left after the combustion of an oil sample. Asphalt Anti-oxidant Additive An additive included in some lubricant formations to inhibit the chemical breakdown of the base oil and some additive constituents by reaction with oxygen. are obtained by refining petroleum. Anti-scuffing Additive Black to dark-brown solid or semisolid cemetitious material which gradually liquefies when heated and in which the predominating constituents are bitumen’s. This unit is defined in terms of specific gravity as follows: Degrees API = [141. the presence of a benzene ring.  An organic chemical compound built mainly of carbon and hydrogen atoms and containing one or more rings of carbon atoms. A fluid. Products with high aromatic or naphthenic contents have lower aniline points than products with high paraffin content. American Petroleum Institute Large and complex chemical compounds in which sulfur. Resistance of a gasoline to detonation in a combustion chamber. 502 . A system of letter designations agreed on by API. SAE and ASTM to define broad classes of engine service. A surface roughness. or a polymeric (multiple) ring structure. American National Standards Institute Anti-foaming Agent Anti-freeze Solution Ash Content Asperity ASLE An additive included in some lubricant formulations to suppress foam formation. A gravity scale established by the API and in general use in the petroleum industry.gr (60°F/60°F)] – 131. such as ethylene or propylene glycol. Anti-friction Bearing A rolling contact type bearing I which the rotating or moving member is supported or guided by means of ball or roller elements.Alkane A chemical compound that contains only carbon and hydrogen. vanadium and nickel are built into aromatic structures. An additive included in some lubricant formulations that is absorbed on to metal surfaces to prevent direct metal-to-metal contact. the unity ASTM American Society for Testing and Materials. nitrogen. lubricating oil detergent additives containing metallic derivatives are a common source of ash (see also sulfated ash). Also a system of service classifications for automotive gear lubricants. A measure of the resistance to flow of a grease whose viscosity varies with both temperature and flow rate. A soft. Atmospheric Distillation Base Number The conversion of a liquid to a gas by heating at atmospheric pressure. Used to measure quantities of crude oil. The color so determined is known as ASTM color. Axial Compressor A device which produces compressed gas by dynamic means. Technical Committee of the Petroleum Additive Manufacturers. 503 . Ball Bearing Bar An anti-friction bearing comprising rolling elements in the form of balls. A support or guide by means of which a moving part such as a shaft or axle is positioned with respect to the other parts of a mechanism. The flame speed is many times greater than that which follow normal spark ignition. non-ferrous alloy bearing material composed principally of copper. under lean-mixture condition. of a portion or all of the fuel-air mixture in an engine. AVGAS Aviation Turbine Fuel. Auto-ignition Batch The spontaneous ignition. Association Technique de l’Industrie Europeene des Lubrifiants. of fuels for use in spark-ignition aircraft engines (ASTM Method D 614) Bearing Speed Factor A factor used to determine the suitability of lubricants for rolling bearings taking the size of the bearing and its speed of rotation into account. antimony. also known as the English melting point. and condensation of the gas back to a liquid often used for separation and purification. A measurement of BN can often give important information about the depletion of basic additives. and the resulting very rapid reaction. The amount of acid required to neutralize all or part of a lubricant’s basicity. ASTM Gum Test An Analytical method for determining the amount of excising gum in a gasoline. An additive to inhibit bacterial growth in aqueous component or phase of fluids. Babbitt ASTM Melting Point The temperature at which wax first shows as minimum rate of temperature change. Aviation Method A method for determining the knock-limited power. A unit of liquid measure comprised of 42 gallons. Base Oil Atomic Absorption Spectroscopy Measure the radiation absorbed by chemically unbound atoms in order to determine the concentration of elements. Automatic Transmission Fluid. A unit of atmospheric pressure equivalent to 100. The noise associated with it is called knock.ASTM Colorimeter Apparatus widely used for determining the color of lubrication oils: (ASTM Method D 1500). A measure of the reserve of alkalinity of a lubricant. does not denote quality. Bactericide ASTM Viscosity Classification ATC ATF A method of specifying viscosity levels for industrial lubricants. which is a component of lubricant formulations. preventing bacterial degradation of the fluid and the resulting foul odors. A type of pump used in hydraulic systems which contains a number of reciprocating pistons which move in and out of chambers in a cylindrical block. ATIEL Barrel Atmosphere A unit of pressure equivalent to the average pressure of the air at sea level. expressed as potassium degradation of the fluid and the resulting foul odors. by initially accelerating the gas down a narrow tube. tin and lead. Base Stock Bearing A fully refined lube oil. Axial Load Bearing Axial Piston Pump A bearing in which the load acts in the direction of the axis of rotation.000 newtons per square meter. ASTM Distillation A distillation test made on such products as gasoline and kerosene to determine the initial and final boiling points (ASTM Method D 86). by evaporating a sample from a glass dish on an elevatedtemperature change. The blend of refined mineral oils which forms the foundation for a lubricant formulation and to which additives are added to produce the finished lubricant. gasoline and fuel oils. Any quantity of material handled or considered as a unit in processing. white. also known as the English melting point. Made from coal tar and by catalytic reforming of naphthenes. Bore polishing often leads to an increase in oil consumption and wear and to a decrease in engine efficiency. in industry. chlorbenzene. high viscosity base oils usually made from residual stocks by suitable treatment. Border Line Pumping Temperature (BPT) Bore Polishing Benzene Colorless liquid hydrocarbon. or is 504 . or non-viscous lubrication. aniline. C6H6. Also referred to as bottoms. and which may include the insoluble contaminants from external sources. and as a component of high-octane gasoline. since it provides continuous oil lubrication to bearings. gaseous hydrocarbons. such as a combination of solvent extraction. also. a magnesiumaluminum silicate. detergents. (ASTM Method D 893). of the paraffin series: n-butane or isobutane. A test which reveals the approximate amount and general type of contaminants in a used engine oil. biphenyl. flammable. water. either during a fractionating process or while in storage. the  oil additives. Block Grease Bulk Modulus The ratio of the pressure applied to a fluid to the change in volume produced. The United States Navy calls it “Navy heavy”. nylon. Also referred to thin film. Bottoms The liquid which collects in the bottom of a vessel (tower bottoms. a grease of high soap content. Generally. converted into vapor by bubbles forming with the liquid. Boiling Point The temperature at which a substance boils.2°F). under normal temperatures is firm to the touch and can be handled in block or stick form. Blotter Test A heavy residual fuel oil used by ships and largescale heating installations. and foreign matter. by 1°F. C4H10. BS&W Blending The process of mixing lubricants or components for the purpose of obtaining the desired physical and/ or chemical properties (see compounding). it is used in the manufacture of phenol. and is obtained from crude petroleum by refining processes. which. or the fuel. The material that collects in the bottom of storage tanks. the temperature of one pound of water at its maximum density (39.Bentonite The mineral montmorillonite. some matter produced by oxidation and thermal decomposition of the oil. nitrobenzene. A bitumen for uses other than road making prepared by blowing air through a base feed stock under controlled conditions. or bottom settling and water. British Thermal Unit (BTU) The quantity of heat required to raise. and in greases. propane deasphalting or catalytic dewaxing. resulting in depreciation of ring sealing performance. Bleeding BSI The tendency of a liquid component to separate from a solid or semi-solid mixture such as an oil from a grease. British Standards Institution. The capacity of a substance to be broken down by the biological action of living organisms. BTC British Technical Council. Some bleeding is desirable. Used as a treating agent. Either of two isomeric. Benzene Insoluble That portion of the normal pentane insoluble in used lubricating oils which is not soluble in benzene. Burning Butane Blown Bitumen In gears. phthalic anhydride. imperfect. as a component of drilling mud. Bloom Bunker “C” Fuel Oil A sheen or fluorescence evident in some petroleum oils when viewed by reflected light. as a solvent. A non-crystalline solid or viscous mixture of complex hydrocarbons that possesses characteristic agglomerating properties. The lowest temperature at which an adequately supplied to the oil pump of an engine. Bright Stock Refined. a type of wear caused by overheating due to excessive friction. tank bottoms). it is often referred to as No. Excessive smoothing out of the surface finish of the cylinder bore in an engine to a mirror-like appearance. is substantially soluble in tri-chloro-ethylene. softens gradually when heated. with one ring of carbon atoms. usually composed of oil. it varies with pressure. Boundary Lubrication Bevel Gear A pair of toothed wheels that transmit motion between two shafts at an angle to each other. 6 fuel. styrene. Biodegradability Bitumen A lubrication regime in which the film of lubricant is too thin so that surface-to-surface contact takes place over a large area and the load is carried by a very thin film of lubricant. European Oil Hydraulic and Pneumatic Committee. and other technical people who supervise cooperative testing and study engine fuels for the Coordinating Research Council Inc. 2. petroleum-refiners. nitrates. Centistoke (cSt. In the SI system of units. A device which produces compressed gas by dynamic means. CFPP CFR Cold Filter Plugging Point. Catalytic Dewaxing The removal of high melting point alkanes (wax) from a lubricating oil base stock by treatment with hydrogen in the presence of a catalyst. This unit is called a “large calorie” or “kilogram-calorie”. Capillary Viscometer CARB Centralised Lubrication System A viscometer in which the oil flows through a capillary tube. to such an extent that a groove is formed through which the part to 505 . Calcium base grease is highly resistant to water but unstable at high temperatures. when added to a diesel fuel. nitro carbonates. The amount of heat required to raise the temperature of 1 kg of water 1°C. composed of engine-manufacturers. Channeling CCS Cold Cranking Simulator 1. the fundamental unit of kinematic viscosity is the millimeter squared per second (mm2/s) which is equivalent to the centistoke). Cage A centipoise (c. the fundamental unit of dynamic viscosity is the pascal second (Pas-1Pas is equivalent to 10P). the Conradson and the Ramsbottom Carbon Residue tests. In the SI system of units. A measure of dynamic or absolute viscosity. has the effect of increasing its cetane number. or “gram calorie”. Cetane Index CETOP CFCs Carbon Residue Standardised tests which measure the amount of carbon left behind after combustion under controlled conditions. due to cold weather or other causes. Calorie The centistoke (cSt) is 1/100 of a stoke (St) which is the fundamental unit of kinematic viscosity in the CGS system. Cetane Number A measure of the ignition quality of a diesel fuel. petroleum-consumers. Comite des Constructeurs d’Automobile du Marche Commun (Common Market Automobile Manufacturer Association). Centane Number Improver Camshaft A shaft to which a cam is attached. This unit is called a “small calorie”. operates in parallel to the main flow. A substance which. Centrifugal Compressor Carbide Tooling Consists of tungsten carbide particles (or combinations of other carbides) held together by cobalt or nickel binders. having its own circulating pump.P) is 1/100 of a poise (P) which is the fundamental unit of dynamic viscosity in the CGS system of units. The part of a rolling bearing which holds the rolling elements and keeps them apart. and peroxides. 1. CEC Coordinating European Council. at or near the temperature of maximum density. An approximation of cetane number based on API gravity and mid-boiling point of a fuel. Centipoise (cP. Coordinating Fuel and Equipment Research Committee. In this class are nitro alkanes. government. Chlorofluorocarbons. As the shaft rotates its circular-motion is converted into a to-andfro motion. Cavitation CCMC The formation of pockets of air or vapor in a fluid when the pressure on the fluid is reduced.) CAFE Corporate Average Fuel Economy. universities. expressed as a percentage of cetane that must be mixed with liquid methyl naphthalene to produce the same ignition performance as the diesel fuel being rated.) Calcium Base Grease A grease made from a lubrication fluid thickened with calcium soap. by accelerating the gas to very high speeds before allowing the kinetic energy of the gas to be converted to pressure energy. The phenomenon observed among gear lubricants and greases when they thicken. California Air Resources Board A method for distributing lubricant from a central reservoir to where it is required through a system of pipe work. The amount of heat required to raise the temperature of 1 g of water 1°C.By-Pass Filtration A system of filtration in which only a portion of the total flow of a circulating fluid system passes through a filter or in which a filter. Two methods are available. and may or may not involve another metallic constituent. A method of separation based on selective adsorption. is used to wet the solid material packed in the column. Cleveland Open-Cup Tester. Gas chromatography is an analytical technique for separating mixtures of volatile substances. Compression Ignition CID The system of ignition used in a diesel engine in which fuel is ignited on coming into contact with hot. Co-gellant Color A substance which acts in conjunction with a conventional soap to thicken a grease. A factor in the identification. CMA Chemical Manufacturers Association (now known as the ACC). Cloud Point The temperature at which paraffin wax crystals or other solid substances begin to crystallize or separate from the solution. A drop of the liquid to be investigated is place near one end of a strip of paper. compressed air. See also Flash Point and Fire Point. Complex Grease A composition in which the thickener is a combination of a conventional metallic soap (salt of a metallic element and a fatty acid having a particular type of structure) and a complexing agent. the ratio between the volumes of gas in the cylinder when the piston is at the bottom and tat the top of its stroke. Lubricating oils to which such materials have been added are known as compounded oils. Paper Chromatography is a micro method. force or load between them. A solution of the substance is allowed to flow slowly through a column of adsorbent. Partition Chromatography involves the selective solution of the desired material between two solvents. imparting a cloudy Compounding The addition of fatty oils and similar materials to lubricants to impart special properties. Cleveland Open Cup (COC) Compressor A machine that compresses gases. Coalescer COC A device used in compressed air systems to remove oil from the compressed air. 506 . The complexing agent may be either organic or inorganic. Compressibility The extent to which the volume of a fluid is reduced when pressure is applied to it. usually water. appearance to the oils when chilled under prescribed conditions (ASTM Method D 97). The column is packed with adsorbent materials which selectively retard the components of the sample. Different substances will pass with different speeds down the column and will eventually be separated into zones. may be defined as a preponderance of flow through certain portions of the clay bed. is recirculated by means of a pump. 2. Chemical Stability Chromatography The ability of a substance to resist chemical breakdown. or the zones can be eluted by passing more solvent down the column and collecting it in small fractions.be lubricated moves without actually coming in full contact with the lubricant. A test for determining the open flash point and fire point of all petroleum products except fuel oil and products with open flash points below 79C. Compounded Oil A mineral oil to which has been added vegetable oil. See also Flash Point and Fire Point. The procedure consists of introducing the mixture to be examined into the chromatographic column and washing it down with an inert gas. animal oil or other chemical substance to impart special properties. Compatibility The ability of substances to exist together without damaging each other. Commercial Item Description used in many cases in lieu of military specification. A term used in percolation filtration. after having passed through a bearing or group of bearings.  column core can then be pushed out and the The zones of material cut apart. rather than in the quality rating of a petroleum product-except where staining or appearance are considerations. Channel Point Lowest safe temperature that a gear lubricant can be used. and the first solvent containing the desired material is poured into the column as described. This end is immersed in solvent which travels down the paper and distributes the materials present in the original drop selectively. Compression Ratio Circulating Lubrication A system of lubrication in which the lubricant. Comparison with known substances makes identification possible. Coefficient of Friction The ratio of the friction force between two bodies to the normal. In reciprocating compressors and piston engines. or perpendicular. The final solvent. Cycloalkane Copper Strip Corrosion A method of testing petroleum products for their corrosive effect on copper and copper alloys. CUNA Commissione Tecnica de Unificazione nel l’Autoveicolo. Consistency is usually indicated by either apparent viscosity. as the result of oxidation or other chemical action. A bitumen in which the viscosity has been reduced by the addition of volatile diluents such as white spirits or kerosine.e. The ratio of the time of flow of 200 ml of the liquid tested. In gears. Inc. when the latter is less than 65°F.CONCAWE Conservation of Clean Air and Water in Europe. and has only single chemical bonds between adjacent carbon atoms. i. Experience has shown that. Crosshead A shaft that connects the piston to the connecting rod in double-acting reciprocating compressors and in certain types of piston engine. Also used as a method of indicating the amount of free or unreacted sulfur in a product. through the viscometer devised by Engler. Deformation Degree-Day The alteration of shape by stress. Cutting Fluid or Oil Any fluid applied to a cutting tool to assist in the cutting operation by cooling. indicates the potential gum content of a material. for buildings requiring an inside temperature of approximately 70°F. multiplied by the number of days. ASTM penetration. etc. lubricants. lubricating or other means. that enables the to-and-fro motion of a piston to be converted into a rotary motion. Consistency Cup Grease Cutback Bitumen Coordinating Research Council. the degree to which a grease resists deformation under the application of force. 507 . the distance between the root of a gear tooth and the pitch circle. A unit of temperature. still containing a fairly high percentage of oil. A basic property describing the softness or hardness of a grease. Crossed Helical Gear A gear which transmits motion between two shafts which are at an angle to each other but whose axes do not intersect. The milligrams of gum found in 100ml of gasoline when evaporated under controlled conditions in a polished copper dish. of the normal straight chain type. CRC Coordinating Research Council. Cut-out Copper Dish Gum A device which operates automatically to interrupt the operation of a system when the system is in danger of being overloaded. A shaft. Connecting Rod A rod that transmits power from a part of a machine that moves to and fro (such as a piston) to a part that rotates (such as a crankshaft). for example in an engine or a compressor. engines. DAP Detroit Advisory Panel Deasphalting Corrosion The attrition or wearing away of a substance by acid or electrochemical action. A chemical compound that contains only carbon and hydrogen. etc. An organization supported jointly the American Petroleum Institute (API) and the Society of Automotive Engineers (SAE). crude wax is an unrefined mixture of high melting A measure of viscosity. The number of degree-day (65°F base) for a given period is the difference between 65°F and the United States Weather Bureau daily mean temperature. the amount of fuel or heat used per day is proportional to the number of degrees the average outside temperature falls below 65°F. to the time required for the flow of the same volume of water gives the number of degrees Engler. practically obsolete now but meant originally to designate a degree of quality suitable for grease cup application. Degree Engler Crude Wax Also called petroleum wax or slack wax. A term used synonymously with the term Penetration Number of a grease. that contains rings of carbon atoms as well as straight or branched chains or carbon atoms in its molecular structure. or NLGI Number. An early term for calcium or lime base grease. A process during the manufacture of lubricating oils in which asphaltenes are removed from short residue oil. The degree-day is based upon this principle. hydrocarbons. which administers the work of the Coordinating Fuel and Equipment Research Committee (CFR) and the committees pertaining to correlation of test work on fuels. Corrosion Inhibitor Crankshaft Dedendum An additive included in some lubricant formulations to help the lubricant protect against corrosion. or vice versa. or brushing in an air-drying carrier which evaporates leaving a dry film. Distillation Detergent An additive included in most engine oil formulations to inhibit deposit formation and protect the lubricated surfaces. dipping. usually used interchangeably with detergent. water with which it may be mixed. Hence. the more rapidly the fluid separates from water. particles are not permitted to settle out and accumulate. Dispensability The property of a grease that governs the ease with which it may be transferred from its container to its point of application. The mass of a unit volume of a substance. Each wheel has two sets of teeth running in opposite directions at an angle to its axis. They may be applied in the form of a paste or solid stick. in which compression takes place alternately. having the property of keeping insoluble matter in suspension thus preventing its deposition where it would be harmful. in cubic centimeters per hour. The liquid obtained by condensing the vapor given off by a boiling liquid. As internal combustion engine in which air is compressed within a cylinder to produce a temperature high enough to ignite fuel which is sprayed into the cylinder Dropping Point The lowest temperature at which a grease is sufficiently fluid to drip. Solid material left between two moving surfaces to prevent metal-to-metal contact. thus reducing friction and wear.Demulsibility The ability of an oil to separate from. An additive included in some lubricated formulations to hold insoluble contaminants in suspension. or settling out of a fluid from an emulsion under specified conditions. DOHC Double Overhead Camshaft (twin cams) Dewaxing Double-Acting Compressor Process which removes wax from a lube distillate by solvent means (physical separation) or catalytic means (conversion). A reciprocating compressor with two compression chambers. also called ester oil. Detergency Distillate The property of a lubricating oil to reduce or prevent deposits formed under high temperature conditions or as a result of the action on the oil of acidic contaminants. Such materials are especially useful in the region of boundary lubrication. or shed. Dry-Film Lubricant Diesel Index An expression for the ignitability of a fuel relative to its aniline point: Aniline point(°F) X API gravity diesel index = 100 Diester Oil A synthetic lubricating liquid made from esters. or by spraying. See also Steam Emulsion Number. one on each side of the piston. An additive which keeps fine particles of insoluble materials in a homogeneous solution. A detergent may also redisperse deposits already formed. Fluids with high dielectric strength (usually expressed in volts or kilovolts) are good electrical insulators. Dispersant Demulsification Density The separation of an emulsion into its component liquids. Dispersing  DEO Diesel Engine Oil In lubrication. Dielectric Strength A measure of the ability of an insulating fluid to withstand electric stress (voltage) without failure. and for lubrication under special conditions of extremely high or low temperature where usual lubricants are inadequate. Some examples are graphite. Drop Feed Lubrication Diesel Engine A system of lubrication in which the lubricant is applied to the bearing surfaces in the form of drops at regular intervals. Demulsibility is an important consideration in lubricant maintenance in many circulating lubrication systems. varnish and other engine deposits by keeping particles suspended in colloidal state (suspension of finely divided particles). The conversion of a liquid to a gas by heating and the subsequent condensation of the gas back to a liquid by cooling. The higher the demulsibility rating. 508 . A pair of gear wheels used to transmit motion between parallel shafts without generating side thrusts. Its numerical value varies with the units used. Demulsibility is sometimes expressed as the rate. DI Double Helical Gear Direct Injection (Diesel). DIN Deutsche Industrie Norm. In engine oils it helps prevent the formation of sludge. often used for separation and purification DKA Deutscher Koordinierungsausschuss. Under heavy loads.molybdenum disulfide. which is noticeable when portions of the grease are pulled apart. as it is equipped with controls or parts to permit operating as one or the other. Fatty Acid FDA FFV ELTC An organic acid of aliphatic structure originally derived from fats and fatty oils. An animal or vegetable oil which will combine with an alkali to solidify and form a soap. speed. rather than by a simple reduction in volume. EP additives form a protective chemical film on the surfaces in contact. or a combination of both. thus reducing excessive wear. temperature and shock loading. An additive that promotes or aids the emulsification of two liquids and to enhance the stability of the emulsion. EP Lubricants Dynamic Viscosity The viscosity of a fluid defined as the shear stress (the force causing movement between adjacent layers of fluid) divided by the rate of shear (the difference in speed between adjacent layers of fluid). a gas diesel. Extreme Pressure. 509 . Engine Fuels Technical Committee. Any solid substance such as talc. Duel-fuel Engine A diesel engine which may be operated as an oil diesel. Film Strength Enclosed Gear The ability of a film of oil or grease to resist rupture due to load. Kinematic Viscosity and Viscosity. The same as a gearbox. boron nitride. which enables it to maintain an unbroken film on lubricated surfaces under operating conditions. Emulsibility Emulsifier The ability of a non-water miscible fluid to form an emulsion with water. which is added to a grease to increase its weight or consistency. See also Absolute Viscosity. Food and Drug Administration. A mechanical mixture of two immiscible liquids such as oil and water. and certain plastics such as tetrafluorethylene resins. Flexible-Fuel Vehicle. Oil-inwater emulsions have water as the external phase and oil as the internal. Dynamic Compressor EPA A device which produces compressed gas by changing its kinetic energy. EMA Engine Manufacturer’s Association. Engine Lubricants Technical Committee. Ester A chemical compound formed by the reaction between an alcohol and an organic acid. Entrainment EOLCS EP The trapping of air bubbles in a liquid. where otherwise there would be scuffing or scoring of the surfaces. Engine Oil Licensing and Certification System. mica. or various powders. Lubricants that have been fortified with additives that appreciably increase the load carrying properties of the base lubricant. Filter Any device or porous substance used as a strainer for cleaning fluids by removing suspended matter. EC & EC II EFTC Extreme Pressure (EP) Additive Energy Conserving and Energy Conserving II. An extreme pressure additive introduced into a lubricant to improve the load-carrying or anti-weld qualities. Environmental Protection Agency. Filler Emulsification Emulsion The forming of an emulsion. A chemical compound imparting extreme pressure characteristics to a lubricant with the objective of reducing wear under conditions where rubbing or sliding accompanies high contact pressures. Elastohydrodynamic Lubrication Fat Lubrication modified to take into consideration the elastic properties of the bearing material and the viscosity increase of the lubricant under concentrated load. Water-in-oil emulsions have water as the internal phase and oil as the external. Fibre Grease A grease with a distinctly fibrous structure. Elastic Capable of recovering shape after deformation. EP Agent Dynamic Friction The force needed to keep one body sliding over another once motion has started. etc. A heavy wheel that revolves on a shaft and can reduce fluctuations in the speed of rotation of the shaft and store energy for future use. The operating cycle of some internal combustion engines in which power is produced on one out of every four movements of the engine’s piston. frictional characteristics or load carrying capabilities. Foaming A term applied to the volatility of the lower boiling fractions of gasoline. fuel oil) that can reduce the effectiveness of a product and cause sluggish hydraulic operation. with the exception of fuel oils. under the action of an external force. This avoids the formation of a cavity around the pump pick-up tube and enables all the grease to be dispensed without manual leveling from time to time. The occurrence of a frothy mixture of air and a petroleum product (lubricant. compression. Fracture Floc Point In gears. These machines are used to evaluate a lubricant’s anti-wear qualities. power and exhaust. A process of mechanical attrition combined with chemical reaction taking place at the common boundary of loaded contact surfaces having small oscillatory relative motion. The response of a motor fuel to the change in engine severity between the operating conditions of the ASTM Research Method (D 908) and ASTM Motor Method (D 357).e. The test methods evaluate the anti-wear properties of lubricants under different test conditions. Fuel mixture of gasoline and methyl alcohol (methanol). The four strokes of the cycle are induction. Fuel Sensitivity Follower Plate A metal sheet used on top of the grease in a pumptype dispenser to assure the grease remains level as it is pumped. Force Feed Lubrication Full Flow Filtration Gasohol A system of lubrication in which the lubricant is supplied to the bearing surface under pressure. the Four-Ball Wear Tester and the Four-Ball EP Tester. It derives its name from the four-1/2 inch steel balls used as test specimens. a type of wear in which repeated shock loads cause one or more gear teeth to break off. The temperature at which a flocculent collection of wax crystals first appear when a solution of Freon in oil is cooled under prescribed conditions. air binding of oil pumps and overflow of tanks or sumps.Filterability The ability of a liquid to pass freely through a filter without clogging it. Four-Ball Tester Flash Point Test (COC) See  Cleveland Open-Cup Tester. 510 . Either of two lubricant test procedures – the four-ball wear method and the four-ball extreme pressure method. Four-Ball Method Flammability Flash Point Capable of being ignited and burning. Form Oil Fire Point (Cleveland Open-Cup) A compound or oil used to lubricate wooden or metal concrete forms in order to keep cement from sticking to them. Fretting Corrosion Fluid Mechanics Flywheel The branch of physics that deals with the forces within stationary and moving fluids. FZG Test A German gear test for evaluating EP properties. Four-Stroke Cycle Flash Point Test (Tag Closed-Cup Tester) A method of test for the determination of the flash point of liquid fuels flashing below 175°F. Friction The resisting force encountered at the common boundary between two bodies when. Three of the balls are held together in a cup filled with lubricant while the fourth ball is rotated against them. A method of test for the determination of the flash point of liquid fuels flashing below 175°F. with the exception of fuel oils. Flash Point Test (Pensky-Martens Closed Tester) This name is frequently used to describe either of two similar laboratory machines.. numerically equal to the difference between the Research and Motor octane numbers. Foam Front-end Volatility Fuel Injection A froth produced by whipping air into a lubricant. The lowest temperature of a liquid at which it will give off sufficient vapor to form a flammable mixture with air above the liquid which will ignite momentarily (i. A system of filtration in which the total flow of a circulating fluid system passes through a filter. The flash point of an oil is the temperature to which it must be heated to give off sufficient vapor to form momentarily a flammable mixture with air when a small flame is applied under specified conditions. one body moves or tends to move over the surface of the other. flash) when exposed to a flame. The introduction of fuel under pressure directly into the cylinders of an internal combustion engine. sticky deposit black or dark brown in color. Two or more gears are used in combination to transmit motion and power between rotating shafts. The teeth of a helical gear wheel are cut on an angle to its axis. A light petroleum product with a boiling range between the approximate limits of 30°C and 200°C. It is used as a heating oil and as fuel for diesel engines. but with increasing molecular weight. An oil specially suited for use as a power transmission medium in hydraulically operated equipment. Herringbone Gear Gasoline The same as a double helical gear. that is. Gear Ratio Gearbox Glycol The ratio of the input speed and output speed of a gear system. They form the principal constituents of petroleum. Also known as petrol and mogas. finally. Gravity Grease See Specific Gravity and API Gravity. Grease Cup A device for supplying grease to a component from a reservoir attached to the component requiring lubrication. A pair of gear wheels used to transmit motion between parallel shafts. Herschel Demulsibility Number A number that indicates the ability of an oil to separate from water under conditions specified by the Herschel Demulsibility Test. A diesel engine. they change to the liquid form and. A refining process in which a heavy oil fraction or wax is treated with hydrogen over a catalyst under relatively high pressure and temperature to give products of lower molecular mass. Gudgeon Pin Gum Hydrodesulfurisation The metal pin which links the piston and connecting rod in an internal combustion engine. to the solid state. HVI High viscosity index. A combination of gears contained within an enclosed housing. widely used as a lubricant alone or added to conventional lubricants. grey to black in color. Hydrocracking Grease Gun A piston-operating device for the manual replenishment of grease. Hydrodynamic Lubrication A system of lubrication in which the shape and 511 . It occurs naturally or is synthesized from coal or other carbon sources. Gas Turbine A rotary engine with a driving shaft that is fitted with vanes that are rotated by the pressure of gas passing over them. Hydraulic Motor Hydraulic Oil Graphite A soft form of elemental carbon. A chemical compound which coatis two hydroxyl (-OH) groups. Gear Pump Horizontally Opposed Engine Humidity Cabinet Test A pump used in some hydraulic systems which pumps fluid through the action of two gear wheels meshing inside a close fitting housing.Gas Oil A distillate. intermediate in character between kerosene and the light lubricating oils. Heat Transfer Oil Helical Gear A medium used for the transfer of heat. Gear High Speed Diesel Engine A toothed wheel. like that used to power road transport vehicles. A lubricating oil thickened with a metallic soap or a specially treated clay to yield a lubricant in solid form. A rubber-like. Hydraulic Pump Hydrocarbon The device in hydraulic circuit which applies pressure to the hydraulic fluid. which results from the oxidation of lubricating oils in service. An internal combustion engine in which two banks of cylinders are arranged opposite to each other. The action of the thickening agent may be likened to that of a sponge which holds the lubricating agent in its interstices. which operates at speeds of 1. The removal of sulfur from sulfur containing hydrocarbon molecules in petroleum distillates and residues by the action of hydrogen under elevated temperature and pressure over a catalyst. Used as a fuel in spark ignition – ignition engines. A compound containing only hydrogen and carbon. Hydraulics The use of liquids for the transmission of energy. The device in a hydraulic circuit which converts fluid pressure into a mechanical movement. The simplest hydrocarbons are gases at ordinary temperatures. having a viscosity index of between about 85 and about 115.250 rpm or more. A test used to evaluate the rust-preventing properties of metal preservatives under conditions of high humidity (ASTM Method D 1748). the recorded temperature when the first drop of liquid falls from the end of the condenser. color. the operation is carried out under conditions that result in rupture of some of the hydrocarbon chains (cracking). ILSAC Incompatibility Hydrogenation  The chemical addition of hydrogen to a material. International Lubricants Standardization and Approval Committee. Improved color. HVI High Viscosity Index. Initial Boiling Point Hydrokinetics Hydrostatics The same as hydrodynamics. ICOMIA IDI International Council of Marine Industry Associations. albeit under more severe treating conditions. 512 . and/or cooling.F.relative motion of the sliding surfaces causes the formation of a fluid film having sufficient pressure to separate the surfaces. International Electro-Technical Commission. A system of gears in which the pinion meshes with a disk that has teeth cut on its inside. It is commonly measured as the force per unit length necessary to draw a thin wire or ring through the interface. Intercooler A device used in a multi-stage compressor to cool the air between successive compressions. Also applied to paraffin and microcrystalline waxes. In non-destructive hydrogenation. unsaturation with respect to hydrogen exists. In general. Internal Combustion Engine Internal Gear Involute An engine which is powered by fuel burned inside the engine itself. Performance or properties inferior to one of the products but superior to the other may be due to simple mixing and is not considered evidence of incompatibility. ILMA Independent Lubricant Manufacturers Association. In destruction hydrogenation. and where. An internal combustion engine in which the cylinders are arranged in line in a single bank. and other electrical apparatus for insulating. Hydrotreating. Indirect Injection (Diesel). According to ASTM Method D 86. switches. The curve that is traced by a point on a thread kept taut as it is unwound from another curve. typically from 80 to 110 VI units. The science that deals with the characteristics of liquids at rest.T) The ability of additives and certain synthetic lubricants to resist chemical decomposition in the presence of water. Hydrolytic Stability Interfacial Tension (I. This regime provides the best lubricating conditions when the two moving surfaces are completely separated by a relatively thick film of lubricant. Hydrotreating In-line Engine Insulating Oil This is a term for a process by which product streams may be purified and otherwise be brought up to marketing specifications as to odor. Cracked streams could be saturated and stabilized by converting olefins to paraffins and lubricating oils could be upgraded with respect to color. oxidation and color stability and a reduction in polycyclic aromatic content are achieved by the process which involves the contacting of hydrogen over a catalyst at elevated temperature and pressure. Catalytic hydrofinishing has replaced the acid treating of LVI and MVI base oils to a large extent. with high resistance to oxidation and sludging. Ink Oil Any of the petroleum oils used as carriers for the pigment used in making printing inks. Inhibitor Any substance which slows or prevents chemical reaction or corrosion. for the removal of sulfur. oxidation stability and sulfur content. such oils are well-refined petroleum distillates of low volatility. hydrogen is added to a molecule only if. A system of gears for transmitting motion at an angle in which the axis of the pinion does not intersect the axis of the main gear wheel. Hypoid Gear Lubricant A gear lubricant having extreme pressure characteristics for use with a hypoid type of gear as in the differential of an automobile. An oil used in circuit breakers. hydrogen is added where the chain breaks have occurred. stability etc. Incompatibility occurs when a mixture of two lubricants results in physical properties or performance markedly inferior to those of the individual products. transformers. is the major treating process in refineries. Hydrodynamics Hydrofinishing IEC The science concerned with study of liquids in motion. The process involves hydrogen under suitable temperature and pressure and a catalyst. Hypoid Gear The energy per unit area present at the boundary of two immiscible liquids. Liter Kinematic Viscosity A definition of viscosity commonly used by lubricant manufacturers. Lard Oil An animal oil prepared from chilled lard or from the fat of swine. Japanese Industrial Standards. In a full or sleeve type journal bearing. and under normal atmospheric pressure. It is equal to the dynamic viscosity of a liquid divided by its density. Commercial liquefied gas consists essentially of propane. per. Linear Actuator Line of Contact In hydraulics. Each ISO viscosity grade number designation corresponds to the mid-point of a viscosity range expressed in mm2/s at 40C. See also Absolute Viscosity. JAMA JASO JIS Japanese Automobile Manufacturers Association. Lead Naphtenate Isothermal Jack Relating to changes in volume or pressure which occur under conditions of constant temperature. Used mainly to impart extreme pressure properties to lubricating oils and greases.s. such as methane and ethane. Lithium base grease resists both heat and moisture. This Organization which is worldwide in scope sets standards and classifications for lubricants. held in the liquid state by pressure to facilitate storage.g. A device. calculated from the loads applied and corrected for elastic deformation of the balls under static loading and for the size of the wear scar. An example is the ISO viscosity grade system. ISO-Viscosity Grade (VG) System The ISO viscosity classification system. like that used to power marine transport. which operates at speeds of less than 350 rpm. Similar to LPG but consisting of lighter hydrocarbons. The second law of friction states that the friction between two surfaces is proportional to the load exerted on the surfaces. A lead soap of naphthenic acid that is soluble in mineral oils. the bearing surface is 360° in extent. A product prepared from a lubricating fluid thickened with lithium soap. transport. Load Carrying Capacity A qualitative term used to describe the ability of a lubricant to resist film rupture and protect against wear and surface destruction under conditions of high speeds. or mixtures thereof. In a c. butane. high loads. sec.IP Institute of Petroleum. transparent surface coating usually found in engines and derived from a deposit A diesel engine. a device which converts fluid pressure into linear movement. Low Speed Diesel Engine Lacquer A hard. Japanese Automobile Standards Organization. is an international system approved by the International Standards Organization. In gears. Similar to but harder than varnish. Knock The noise associated with the premature ignition of the fuel-air mixture in a combustion chamber. system. often hydraulically operated. Journal Bearing Liquefied Natural Gas (LNG) Lithium Base Grease A sliding type of bearing in conjunction with which a journal operates. 513 . or combinations thereof. also known as detonation or pinking. Laws of Friction The first law of friction states that the friction between two surfaces is independent of the area of contact. equal to the volume of one kilogram of pure water at maximum density. the standard unit of kinematic viscosity is the stoke and is expressed in sq.Wear Index (LWI). The primary standard of capacity in the metric system. Load. for classifying industrial lubricants according to viscosity. Light hydrocarbon material. at approximately 4°C. shiny. In a partial bearing. ISO – International Standards Organization resulting from the oxidation and polymerization of fuels and lubricants when exposed to high temperatures. gaseous at atmospheric temperature and pressure. Dynamic Viscosity and Viscosity. the area through which one gear tooth transfers motion and power to another. cm. Japan. K Factor A factor used by roller bearing manufacturers which relates to the type of grease used for bearing lubrication. for moving a heavy load over a short distance. Liquified Petroleum Gas (LPG) JSAE Society of Automotive Engineers. the bearing surface is less than 360° in extent. and handling. Formerly called Mean Hertz Load. A measure of the relative ability of a lubricant to prevent wear under applied loads. formerly called Mean Hertz Load Kerosine Any petroleum product with a boiling range between the approximate limits of 140°C and 270°C which satisfies specific quality requirements. high temperatures. Lubricants Review Institute. An emulsion of oil in water with emulsion particle size so small that the emulsion appears translucent to transparent. which converts into an inactive form. Military specification. any substance interposed between two surfaces in relative motion to facilitate their action. Lubrication LVI Any procedure which reduces the friction between two moving surfaces. in the absence of the deactivator would catalyse gum formation and other oxidation. typically below 40 VI units. A diesel engine. MSDS MTAC MTBE Material Safety Data Sheet.Low Viscosity Index (LVI) LRI Low viscosity index. Other ingredients for imparting special properties may be  included. Motor Method – Motor Octane Number (MON) Mechanical Stability The ability of a grease to resist a breakdown in its structure when mechanically worked. The lubrication regime which exists when moving surfaces are separated by a continuous film of lubricant with a thickness comparable to the roughness of the surfaces. Molybdenum Disulphide Mean Hertz Load A chemical compound of molybdenum and sulfur which has excellent properties as a solid lubricant due to the molecular structure of the particles. MIL Spec LTMS Lubricant Test Monitoring System. 514 . such as chassis. the traces of metal (such as copper in fuels) and metal surfaces (such as copper in fuel lines) which. Monograde An oil with a viscosity which satisfies the requirements of only one grade of the SAE grading system. Kansas. usually having characteristics between those of Pennsylvania and coastal oils. Lubricant Any substance interposed between two surfaces in relative motion for the purpose of reducing the friction between them. such as petroleum. as opposed to oils derived from plants and animals. published by the United States Department of Defense. A grease made by co-crystallization of two or more metallic soaps usually lithium and calcium. universal joints. Metal Deactivator An organic type of additive having the property of suppressing the catalytic action of metal surfaces and traces of metallic materials exposed to petroleum products which. Multipurpose Grease A lubricating grease suitable for a variety of applications. Lubricating Grease Mircoemulsion A solid to semifluid product consisting of dispersion of a thickening agent in a liquid lubricant. Multiple Test Acceptance Criteria. Mineral Oil Oils derived from a mineral source. Multigrade Oil Mid-Continental Crude Petroleum oil obtained from the central regions of the United States (principally Oklahoma. that is. Engine oil that meets the requirements of more than one SAE viscosity grade classification and may therefore be suitable for use over a wider temperature. See Load Wear Index (LWI). and water pumps on automotive equipment. Less exactly. usually lithium–based. Low Viscosity Index. MON Metal Deactivator Motor Octane Number A fuel or lubricant additive.250 rpm. giving a measure of the ‘high speed knock’ properties of the gasoline. a guide in determining the quality requirements of products used by the military services. wheel bearings. which operates at speeds between 350 and 1. Medium Speed Diesel Engine The octane number of a motor gasoline determined in a special laboratory test engine under ‘high engine severity’ conditions. These include light fuel oils and diesel fuel. and North Texas). like that used for electricity generation. having a viscosity index of less than about 30. Middle Distillate One of the distillates obtained between kerosene and lubricating oil fractions in the refining processes. in the absence of the deactivator. would catalyze gum formation and other oxidation. Mixed Base Grease (mixed soap grease) Mixed Lubrication Lubricant Monitoring Regular sampling and testing of lubricants in service to evaluate the condition of the oil and give information about the state of the machinery it is lubricating. Methyl Tertiary Butyl Ether. Total Acid. the number is the mass in milligrams of base expressed as potassium hydroxide (KOH) required to neutralize 1 gram of oil. Naphthenic Base Oils A characterization of certain petroleum products prepared from naphthenic type crudes (crudes containing a high percentage of ring type hydrocarbon molecules). Strong Acid. Also called synthetic thickener. Certain types are called inorganic thickeners. or any of several specially treated or synthetic materials that can be either thermally or Outer Ring The part of a rolling bearing which is fixed to the bearing housing. A pale yellow animal oil made from the feet and shinbones of cattle. A loose ring. saturated hydrocarbons whose molecules contain at least one closed ring of carbon atoms. Oiliness Needle Bearing A bearing comprising rolling elements in the form of rollers. and Total Base Numbers. Oil Mist Lubrication Neutralization Number A term still used in the petroleum industry. MVI NVMA Medium viscosity index. See also Acid. Oil Immersed Brakes Neatsfoot Oil An automotive braking system which is installed in the vehicle gearbox or rear axle. Neutral oils have been the basis for most commonly used automotive lubricants. having a viscosity index of between about 30 and about 85. National Marine Manufacturers Association. The grooves are connected with an oil supply hole or cup and act like ducts in conveying the oil to the various parts of the bearings. 2. A system of lubrication used in some gearboxes in which the lubricant is atomized and sprayed into the gearbox in a stream of dry compressed air. North American Free Trade Agreement. Oil Separation OLAP In greases. Oil Labeling Assessment Program. OECD OEM Naphthene One of a group of cyclic hydrocarbons. A term numerically indicating the relative antiknock value of a gasoline. NLGI An abbreviation for “National Lubricating Grease Institute”. A technical Organization serving the grease industry. Naphthenic Oil Groove Having the characteristics of naphthenes. and is improved by the addition of antiknock compounds. mechanically dispersed in liquid lubricants to form lubricating grease. Octane Number MVMA NAFTA Motor Vehicle Manufacturers Association. Open Gears ORI NMMA A combination of gears that is not enclosed in a housing. One of the shallow grooves cut into the rubbing faces of a bearing shelf to improve the distribution of oil over the shaft and bearings. Original Equipment Manufacturer. The general formula for naphthenes is CnH2n. silica gel. one feeding compressed gas to the next for further compression. Non-soap Thickener A substance such as clay. Oil Ring Neutralization Value An indication of the acidity of an oil. rather than at the wheels. Organization Economic Cooperation and Development.Multi-stage Compressor A machine which essentially consists of several linked compressors. the separation of the base oil from the thickener. that is. The ability of a lubricating oil to orient itself on bearing surfaces so as to form new surfaces with a low coefficient of static friction. Polycyclic members are also found in the higher boiling fractions. carbon black. Neutral Oil Light overhead cuts of lubricants stocks. but rapidly becoming obsolete in the lubrication field. also termed cycloparaffins or cycloalkanes. Octane Requirement Increase. 1. The octane number of a gasoline depends on its hydrocarbon composition.That characteristic of a liquid which is responsible for the degree of friction between two surfaces which cannot be accounted for on the basis of viscosity alone. the inner surface of which rides a shaft or journal and dips into a reservoir of lubricant from which it carries the lubricant to the top of a bearing by its rotation with the shaft. National Vehicle Manufacturers Association. which are relatively long compared to their diameter. 515 . Strong Base. Poly-Alpha-olefin. Pensky-Martens Closed Cup (PMCC) PAO The apparatus for determining the closed flash point of fuel oils. Poly-Chlorinated Biphenyl. unless otherwise stated being 25C. saturated hydrocarbons of open chain structure. A sliding cylinder fitting closely within a cylindrical chamber along which it moves to and fro by or against pressure. A springy metal ring which seals the gap between a piston and its cylinder wall. The available tests all simulate service conditions on an accelerated basis. the temperature. The softer the consistency. Pad Lubrication A system of lubrication in which the lubricant is delivered to a bearing surface by a pad of felt or similar material. by transmitted light. PCA PCB Polycyclic Aromatic. Piston Pump A type of pump used in hydraulic systems which pumps fluid by means of reciprocating pistons moving in cylinders. a commonly used antioxidant. the distance between identical points on adjacent gear teeth on the same wheel. Pinion Piston The smaller gear wheel of a pair. Also called petroleum jelly. also called an anti-oxidant. PAH Poly-Aromatic Hydrocarbons. almost tasteless and odorless and slightly greasy to the touch. Oxidation Stability Penetration or Penetration Number The resistance of a petroleum product to oxidation. In gears. Often used in rust preventives. Penetrometer Pale  Oil PAN A base or process oil refined until its color. 516 . Pitch Circle A curve connecting the mid-points of contact of all the teeth on a gear wheel. i. blocking their ability to promote oxidation reactions. An anti-oxidant that works by reacting with peroxides. is straw to pale yellow. with some degree of translucency. A measure of the hardness and consistency of bitumen and lubricating greases in terms of the distance in tenths of a millimeter by which a weighted special needle or cone will penetrate the sample in 5 seconds. Phenyl-Alpha-Naphthylamine. no longer considered correct terminology.e. Piston Rings Pitch Pascal’s Law A liquid in an enclosed container transmits pressure undiminished in all directions and acts with equal force on equal areas. A device which is used to measure the consistency of a grease.Oxidation Inhibitor A substance added in small quantities to a petroleum product to increase its oxidation resistance. Paraffinic Wax Hydrocarbons of solid consistency having a relatively pronounced crystalline structure. the higher the penetration number See also Unworked Penetration and Worked Penetration. is white in color. Lubricating oils and other petroleum products. A method of testing lubricants in which the conditions under which the lubricant is expected to operate are simulated as accurately as possible. P/c Ratio A factor used by roller bearing manufacturers to help with the selection of a suitable bearing lubricant. Petrolatum A jelly-like product obtained from petroleum and having a microcrystalline structure. Tests are usually run at unusually high levels of severity. Paraffin An alternative term for alkane. Refined paraffin wax has a very low oil content. Lubricating oils made from these crudes are normally distinguished from similar oils from other crudes (both oils equally well refined) by higher API gravity and higher viscosity index. Performance Test PAPTG Product Approval Protocol Task Group. Paraffinic Having the characteristics of paraffins. Peroxide Destroyer Paraffin Base Oil A characterization of certain petroleum products prepared from paraffinic type crudes (crudes containing a high percentage of straight chain aliphatic hydrocarbon molecules). hence a measure of its potential service or storage life. extracted from certain petroleum distillates. It is a cone of specified size and weight which is allowed to sink into the grease under its own weight. thereby lengthening its service or storage life. A lube base stock that receives additional processing to impart a very specific hydrocarbon composition in addition to viscometrics. The precipitation number should indicate the amount of the asphaltic bodies dissolved in the lubricating oil. An additive inhibitor package which contains Rust and Oxidation Inhibitors. Process Oils Pitch Line Velocity Pitting The linear velocity with which the pitch line of a gear wheel moves. system expressed in dyne sec. per sq. Reciprocating Compressor Precipitation Number The number of milliliters of precipitate formed within 10 ml of lubricating oil is mixed with 90 ml of petroleum naphtha and centrifuged under definitely prescribed conditions. they are used as chemical components in the manufacture of rubber. distinguished from tapered land. reprocessed. A gear system used for converting rotary motion into linear motion or vice versa. Radial Piston Pump Pour Stability The ability of a pour depressed oil to maintain its original ASTM pour point when subjected to storage at low temperature approximating winter conditions. Process oils are not used as lubricants. A type of pump used in hydraulic systems which contains a number of reciprocating pistons which move in cylinders arranged in a star formation around a rotating shaft. plastics. Reciprocating Piston Engine A type of internal combustion engine in which pistons move to and fro in engine cylinders. Polymer (R+M)/2 A chemical compound of large molecular size which is built up from numerous smaller molecules linked together Research Octane Number plus Motor Octane Number. QPL Qualified Product List (military listing). 517 . It consists of a toothed bar (the rack) which meshes with a toothed wheel (the pinion). and sold for reuse. cm.Pitch Line A line on a gear wheel tooth marking the mid-point of its contact with a meshing tooth. Used now as general measure of road octanes of gasoline. A fraction obtained during the manufacture of lubricating oils from crude petroleum. divided by 2. or ability to perform as an electrical insulating oil. tilting pad. The pistons are driven by the pressure generated when gases are burned in the cylinders. The term is now used to describe any oil of red color. Raffinate Power Factor A measure of the dielectric loss. Quality Assurance. and other polymeric materials. it consists mainly of alkanes and cycloalkanes. A machine which compresses gases by the action of a piston moving in a cylinder. and fitting of a grease dispensing system. nozzle. Poise The standard unit of absolute viscosity in the c. after undergoing a period of service is collected. etc. A track on the inner or outer of a rolling bearing along which the rolling elements travel.g. Reclaimed Oil Red Oil Pressure Lubrication A lubricating oil that. Rack and Pinion Pour Point Depressant An additive which lowers the pour point of petroleum products by reducing the tendency of the waxes present to coagulate into a solid mass. In gears. regardless of refining process. although a certain amount of paraffin bodies may separate with the asphaltic bodies (ASTM Method D 91). Raceway Pour Point The pour point of a lubricant is the lowest temperature at which the lubricant will pour or flow when it is chilled without disturbance under specified conditions. Positive Displacement Compressor R&O A machine that achieves compression by trapping a volume of gas and mechanically reducing the space it occupies. Pumpability (Lubricating Grease) Plain Bearing The ability of a lubricating grease to flow under pressure through the line. or antifriction bearings. The simplest kind of bearing which consists of two flat surfaces moving relative to one another. A system of lubrication in which the lubricant is pumped through pipes and channels to the surfaces to be lubricated.s. a type of wear in which cracks develop in gear teeth because of metal fatigue caused by overloading. PVC QA Polyvinyl chloride. due to heavy deposits in the piston ring zone. under mild ‘engine-severity’ conditions. An optical instrument that measures the refractive index of a metalworking fluid. A machine which compresses air through the action of sliding vanes set in slots in a rotor which turns in a cylindrical casing. A lever which is operated automatically to open and close the valves of an internal combustion engine. The freezing of a piston ring in its groove. Rotary Screw Compressor Rotary Vane Compressor Refractometer A machine which compresses air by the action of two intermeshing screws or rotors. Reid Vapor Pressure (RVP) Usually used in reference to gasolines. SAE (Viscosity) Number Rocker Arm System for classifying crankcase. An additive included in some lubricant formulations to restrict the formation of rust on lubricated surfaces. transmission.000 sec. SABS SAE South African Bureau of Standards. The time in seconds required for 60 cubic centimeters of a fluid to flow through the orifice of a Saybolt Furol Viscometer at a given temperature 518 . II. Relative Humidity Rust Inhibitor  amount of water vapor actually present in a gas The expressed as a percentage of the amount present when the gas is saturated with water vapor at the same temperature. SAE numbers are used in connection with recommendations for crankcase oils to meet various design. SAE EP Lubricant Tester Road Octane Number A machine designed to test the extreme-pressure properties of a lubricant under a combine rolling and sliding action. A common process in grease manufacture. giving a measure of the low speed knock properties of the gasoline. Research Octane Number (RON) The octane number of a motor gasoline determined in a special laboratory test engine. Saponification Rolling Bearing A general term describing all types of ball and roller bearings. Rust Prevention Test (Turbine Oils) A test for determining the ability of an oil to aid in preventing the rusting of ferrous parts in the presence of water. and differential lubricants. Rotary Compressor A machine in which gas compression is achieved by the revolution of a rotor or rotors. RSI Registrations Systems. Ring Lubrication Ring Sticking A system of lubrication in which the lubricant is supplied to the bearing surfaces by an oil ring. Residual Fuel A fuel composed mainly of unevaporated materials after the atmospheric distillation of crude oil. they do not denote quality. When the flow time exceeds 2. the No. II must be used. The chemical conversion of a fatty acid and base or alkali into a soap. Used to determine concentration. service and temperature requirements affecting viscosity only. Inc. A numerical value based upon the relative antiknock performance in an automobile of a test gasoline as compared with specified reference fuels. in a piston engine or reciprocating compressor. an Organization serving the automotive industry. The number of seconds required for 50 ml of an oil to flow out of a standard Redwood viscometer at the definite temperature (IP Method 70). RON Research Octane Number. established by the Society of Automotive Engineers. Saybolt Furol Viscosity Rolling Element The balls or rollers of a rolling bearing. Society of Automotive Engineers. Rpm RVP Revolutions per minute Reid Vapor Pressure.8C determined by a prescribed method. The revolving members are two bearing cups that rotate at different speeds. according to their viscosities.Redwood Viscometer Standard British viscometer. 1 and No. it is the vapor pressure of a sample at 37. SAE System Roller Bearing A system devised by the Society of Automotive Engineers for classifying engine and automotive gear lubricants according primarily to their viscosity An ant-friction bearing comprising rolling elements in the form of rollers. Instrument is available in two sizes: Redwood No. Road octanes are determined by operating a car over a stretch of road or on a chassis dynamometer under conditions simulating those encountered on the highway. mainly consisting of oxidized lubricating oil components. formed in lubrication systems. Shear Stress The force per unit area acting tangent to the surface of an element of a fluid or a solid. carbonaceous residues from fuel combustion.under specified conditions. Sleeve Bearing A journal bearing. Generally contains a significant amount of water. the same as a cage. twisted and discolored. usually dark colored. Saybolt Universal Viscosity The time in seconds required for 60 cubic centimeters of a fluid to flow through the orifice of the Standard Saybolt Universal Viscometer at a given temperature under specified conditions. A sulfur. The least volatile fraction of oil obtained after the vacuum distillation stage in the refining of crude petroleum Screw Pump SHPD Lubricant Silicone A pump used in some hydraulic systems which pumps fluid through the action of intermeshing screws. The orifice of the furol viscometer is larger than that of the universal viscometer. the former instrument being used for more viscous fluids. Separator Series 3 In rolling bearings. a type of wear which develops when direct metal-to-metal contact takes place between gear teeth. the same as a coalescer. water and in internal combustion engines. The ability of a grease or lubricating oil to withstand mechanical shearing without being degraded in consistency or viscosity. A black sooty deposit which usually forms in engines as a result of oil oxidation and ineffective dispersancy. Single-acting Compressor Single-stage Compressor Skew Gear Slack Wax Scuffing Particles Scuffing particles are large. Sliding Vane Compressor Sludge The same as a rotary vane compressor. Semisynthetic Fluid Sliding Bearing A metalworking fluid with moderate to low content of mineral oil. Shear Stability Scavenging SCL The removal of waste gases from the cylinder of a two-stroke internal combustion engine. Self-aligning Bearing A rolling bearing in which the applied load is distributed uniformly within the bearing even when the alignment of the shaft changes. More generally. A super high performance diesel engine lubricant. chlorine and lead component extreme pressure additive package once commonly used for automotive type gear lubricants. A machine which takes in a gas and compresses it fully in one action. A bearing which supports a load and allows it to slide. Scuffing In gears. Shear Force Shear Rate A force that causes parallel layers in a body to become displaced with respect to one another. Short Residue Oil Scoring The same as scuffing. An abbreviation for the discontinued Caterpillar Tractor Company crankcase oil specification ‘Superior Lubricants (Series 3). any substance in which the force required to produce a deformation depends both on the magnitude and on the rate of deformation. Greases possessing this property can be pumped from a container without the need for a follower plate. Has been largely replaced by sulfur/phosphorous materials. A complex synthetic polymer composed of repeated silicon containing units and often used where a chemically inert lubricant is required. A reciprocating compressor with cylinders that contain only one compression chamber. usually a full journal bearing. The same as a crossed helical gear. The waxy by-product removed in the solvent dewaxing process. Emulsification generally results in the formation of a microemulsion. In compressed air systems. The difference in speed of movement between two adjacent layers in a body subjected to a shear force. 519 . Semi Fluid Any substance having the attributes of both a solid and a liquid. Separate Test A test to determine the tendency of oil to separate from a lubricating grease under conditions prescribed in ASTM Method D 1742. usually 5% to 30%. 30% to 60%. The soft deposits. Slumpability A property of some greases that makes them partially self levelling. The mixture is chilled and precipitated wax removed by a rotary filter. Spark Ignition The system of ignition used in a petrol engine in which a fuel/air mixture is ignited by an electric spark. A pair of toothed wheels used to transmit power between parallel shafts. A low viscosity oil is intended for the lubrication of high speed spindles such as those used in textile mills. Solvent Refining A refining technique to improve the quality of base oils using selective extraction of undesirable components by means of a solvent. “Soluble” Cutting Oil Spray Gear A metalworking fluid with high oil content (50% to 80%) and little or no water content. Splash Lubrication A system of lubrication in which parts of a mechanism dip into and splash lubricant onto themselves and/or other parts of the mechanism. Spray Lubrication Spur Gear A system of lubrication in which the lubricant is sprayed directly on to the surfaces to be lubricated. Solid Lubricant Spindle Oil Any class of lubricants in which the reduction of friction and wear during sliding is caused by making the shearing take place within the crystal structure of a material with low shear strength in one particular plane. which is a function of aromaticity. Specific Gravity The ratio of the weight in air of a given volume of a material to the weight in air of an equal volume of water at a stated temperature. The teeth of a spur gear wheel are cut parallel to its axis. Specific Heat A measure of the amount of heat required to raise the temperature of a substance.Slushing Oil An oil or grease-like material used on metals to from a temporary protective coating against rust. and for light. The soaps of lithium. Soap A compound formed in the reaction between a metal hydroxide (such as lime) and a fatty acid (an organic acid derived from natural fats). but may contain solid lubricants as additives. Lubricating grease is not a solid lubricant. Squawk A harsh abrupt sound sometimes emitted by oilimmersed braking systems. calcium soaps in grease. Solvent Dewaxing A refining process by means of which wax is removed from lubricating base oil. The ordinary soaps are those of sodium and potassium. A pair of toothed wheels used to transmit power between parallel shafts. The waxy oil is mixed with a solvent mixture (usually methyl ethyl ketone and toluene) and heated to ensure complete solution. usually furfural. sodium. and certain soaps. molybdenum disulphide. Softening Point The temperature at which bitumen reach an arbitrary degree of softness. stable at high temperatures but washing out in moist conditions. Solvent Extraction The removal of impurities from a lubricating oil base stock by treatment with a solvent which dissolves the impurities but does not mix with the base stock. etc. emulsifiers. e. etc. Sodium Base Grease  (Soda grease). before the solvents are stripped from both oil and wax fractions and re-used. Solvency Ability of a fluid to dissolve organic materials and polymers. oil-soluble lubricants. usually determined by the ring and ball test method. Sperm Oil A fixed non drying pale yellow oil obtained from the head cavities and blubber of the sperm whale. When mixed with water it creates an emulsion that is milky in appearance. As sold it consists solely of oil. or oxygen. calcium. Stability Ability of a lubricant to resist natural degradation reactions upon exposure to UV radiation. Stabilizer An additive which may be included in some grease formulations to ensure that the base oil and thickener form a stable mixture with a uniform composition. corrosion inhibitors. Examples include graphite. corrosion. Smoke Point The maximum height of flame measured in millimeters at which a kerosine will burn without smoking when tested in a standard lamp. Formerly used as an oil additive but now prohibited from use by law in the United States. heat. The teeth of a spur gear wheel are cut parallel to its axis. high-speed machinery. Spectrographic Oil Analysis (SOA) A sophisticated analytical technique for determining the types and quantities of elements in an oil sample. lithium.g. A grease prepared from a lubricating fluid thickened with Sodium Soap. and aluminum are the principal thickeners used in grease making. 520 . The value of the static friction at the instant relative motion begins is termed breakaway friction. Some synthetics are totally water soluble (chemical solutions) while others are emulsions of waterinsoluble. synthetically derived lubricants (synthetic emulsions.) The quantity of acid. expressed in terms of equivalent number of milligrams of potassium hydroxide. dust and wear metals. Surface Tension The tension exhibited at the free surface of liquids. measured in force per unit length. Also SUS. Tacky A descriptive term applied to greases and oils which are particularly sticky or cohesive. Sulfurized Oil An oil in which elemental sulfur is either loosely combined with the oil. Tapered Roller Bearing A rolling bearing which is suitable for carrying both radial and thrust loads because its rolling elements are cone-shaped.B.g. such as in gear oils and cutting oils. e. expressed in milligrams of potassium hydroxide.) Synthetic Ester STLE The Society of Tribologists and Lubrication Engineers. 521 . such as diethyl ether. Tetramethyl lead (TML) is also used for this purpose. A metalworking fluid that contains no mineral oil. SUS (SSU) An abbreviation for Saybolt Seconds Universal used to indicate viscosity. A lubricant produced from materials not naturally occurring in crude oil by either chemical synthesis or refining processes.Stick-slip A jerky type of motion in which a moving part of a machine tends to stick as static friction builds up to a maximum and then slips as the static friction is overcome. Used in applications where reactive sulfur is desired to provide extreme pressure characteristics. An additive which may be included in the formulation of lubricants for slideways and open gears to help the lubricant adhere more effectively Tag Closed-Cup Tester Tallow An instrument used to determine the flash point of volatile flammable materials flashing below 200°F.. Strong Base Number (S. Tetraethyl Lead is added to gasoline used in internal combustion engines to improve the antiknock performance. Sump Tetraethyl Lead (TEL) The lower section of the crankshaft housing used as a lubricating reservoir in an internal combustion engine. Animal fat prepared from beef and mutton. required to titrate the strong acid constituents present in 1 gram of sample. Sulfated Ash Tackiness Additive The residue that remains after a sample of oil and sulfuric acid has been ashed to constant mass under prescribed conditions. used to start diesel engines at extremely low temperatures. In used oils the determined may be affected by the presence of incombustible contaminants such as lead alkyls. Synthetic Hydrocarbon Synthetic Lubricant Strong Acid Number (S. required to titrate the strong base constituents present in 1 gram of sample. Super-charger Thermal Conductivity A device which is able to supply air to an internal combustion engine at a higher-than-normal pressure. which has a wide flammability range. Starting Fluid (diesel) A fluid.N. Straight Mineral Oils Synergism Oils which do not contain compounds or additives. It is used as a measure of the amount of metallo-organic additives present in new oils. SSU @ 100°F. See Non-Soap Thickener Synthetic Cutting Fluid Stick-slip A jerky type of motion in which a moving part of a machine tends to stick as static friction builds up to a maximum and then slips as the static friction is overcome.) The quantity of base. Measure of the ability of a solid or liquid to transfer heat.N.A. Static Friction Synthetic Thickener The friction between two surfaces not in relative motion but tending to slide over one another. Oil molecule prepared by reacting paraffinic materials. Oil molecule prepared by reacting an organic acid with an organic alcohol and possessing some lubricant properties. Synthetic Produced artificially rather than occurring naturally. or is combined with a fatty oil and added to the oil. A situation where a mixture of two or more separate additive materials results in a total effect greater than that of the sum of them. transparent surface coating sometimes found in engines and derived from 522 . The maximum load a lubricant will withstand without failure due to breakdown of the lubricating film. Lube base stocks suitable for turbine applications. that is required to titrate the strong base constituents present in 1g of sample. The quantity of base. Trunk Piston Engine Thickening Agent An internal combustion engine in which the piston is connected directly to the connecting rod and thence to the crankshaft. Tramp Oil Varnish That oil which is present in a metalworking fluid mix and is not from the product concentrate. A measurement of TAN can give an indication of the deterioration of an oil in service due to oxidation. and the condensation of the gas back to a liquid often used for purification. The conversion of a liquid to a gas by heating under reduced pressure. shiny. including the clutch. as determined on the Timken EP Lubricant Tester. transmission oil and hydraulic oil.e. Transmission Thick Film Lubrication Thickener The same as hydrodynamic lubrication. Total Acid Number (TAN) Vacuum Distillation The quantity of base. Vane Pump Total Base Number (TBN) A device which pumps fluid through the action of sliding vanes set in slots in a rotor which turns in a cylindrical casing. The assembly of parts. Turbo-charger A compressor device driven by an exhaust gas turbine that is used to supply air at a higher-thannormal pressure to the cylinders of an internal combustion engine. The A hard. The penetration at 25°C of a sample of grease that has received only the minimum handling in transfer from a sample can to the test apparatus and which has not been subjected to the action of a grease worker. TQ base stocks exhibit improved oxidation stability over normal base stocks. followed by compression and power. a Timken bearing cup is rotated against a steel block. A substance used in making greases which is mixed with base oil to produce a stable semi-solid product. by which power is transmitted from an engine of a motor vehicle to the wheels. See also Penetration Number and Worked Penetration. expressed in terms of the equivalent number of milligrams of potassium hydroxide. The vapor pressure is a function of the substance and of the temperature. Vapor Pressure Toxicity The capacity of a substance to harm living organisms. The two strokes of the cycle are exhaust and induction. i. In this test. The operating cycle of some internal combustion engines in which power is produced on every other movement of the engine’s piston. The solid matrix which is uniformed dispersed to form the structure of a lubricating grease in which the liquid lubricant is held. Universal Farm Oil Timken OK Load A lubricant for agricultural tractors and farm machinery which is able simultaneously to carry out the functions of an engine oil. with its own vapor. gearbox and propeller shaft. Throttle A device for regulating the supply of gas or liquid. Turbine Oil Oxidation Stability Test.Thermal Stability The ability of a substance to resist degradation due to the effects of heat. Two-stroke Cycle Timken EP Test The Timken Extreme Pressure Test is one of many laboratory machines used in determining the load carrying capacities of oils and greases. The highest load under which a lubricant prevents scoring of the steel block by the rotating cup is the reported value. that is required to titrate the strong base constituents present in 1g of sample. expressed in terms of the equivalent number of milligrams of potassium hydroxide. finished with severe hydrotreating. The property of a grease or some gels to decrease  consistency when subjected to a shear stress in and return to original consistency when the stress is removed. Turbine Quality Thin Film Lubrication Thixotropy The same as mixed lubrication. usual sources are machine tool lubrication systems and leaks. The lowest pressure at which a liquid contained in a closed vessel at a given temperature can remain in the liquid state without evaporation. the pressure exerted when the substance is in equilibrium. Unworked Penetration Torque TOST A force that tends to produce rotation. The higher the viscosity index the smaller the change in viscosity with temperature. Viscosity Grade Worm Gear XHVI® Any of a number of systems that characterise lubricants according to viscosity for particular applications. A proprietary device for making rapid viscosity measurements.s. and ointments. necessary for formulation of multi-grade engine oils. Low viscosity index (LVI) oils reduce viscosity (‘thickness’) rapidly as temperature increases. High viscosity index (HVI) oils have VI.s in excess of 140. A Registered Trade Mark used to describe Shell manufactured synthetic base oils with an exceptionally high viscosity index. See also Absolute Viscosity. system is the poise and is expressed in dyne sec.a deposit resulting from the oxidation and polymerization of fuels and lubricants. V-engine Visage An internal combustion engine in which two banks of cylinders are arranged at an angle to each other. c. Used in paints and dry cleaning. A gear consisting of a toothed wheel and a short revolving screw working together.s in the range of 85 to 110. Redwood No. used historically in the UK. SSU or SUS Technology. Water Separability White Oils The ability of a lubricating oil to shed any water with which it has become intimately mixed. unsaturated compounds and aromatic material. that reduces the tendency of an oil’s viscosity to change with temperature. Saybolt Universal: Empirical unit still commonly used in the USA and in refining Seconds. and have the best viscosity temperature coefficients or dependence of Yield Point The point at which a grease just begins to flow when pressure is applied to it. °E: Empirical unit previously popular in Europe and normally measured at 20.P = 1mPa s) Centipoise. mm2/s: Submultiple of SI unit for kinematic viscosity Water Resistance The ability of a lubricant to withstand the addition of water to the lubricant system without adverse effects. salves.130 or 210°F. and aircraft piston engine oils. Worked Penetration The penetration of a sample of lubricating grease immediately after it has been worked at 25°C to 60 strokes in the ASTM grease worker. gear oils. Some commonly used viscosity units are: Centipoise. Viscosity Index: (VI) A number. Viscosity Index Improver A lubricant additive.140 and 200°F.s in the range of 0 to 30. per square centimeter. Dynamic Viscosity and Viscosity. Volatility W Viscometer Viscosity The tendency of an oil to evaporate on heating. Employed in medicinal and pharmaceutical preparations. such as industrial oils. Light-colored mineral oils usually highly refined to remove nitrogen and sulfur. An apparatus for determining the viscosity of a fluid.1 Seconds: Viscosity measured empirically by flow through an office. Normally measured at 100. conventional base oils. and as a base for creams. automotive engine oils. 523 . When used in the SAE system for classifying oils. Similar to but softer than lacquer. an indication that the oil is suitable for winter use. These oils have VI. usually a high molecular mass polymer. Medium viscosity index (MVI) oils reduce viscosity less than LVI oils as temperature increases and have VI. Modern refining techniques such as selective hydrocracking can produce base oils with natural VI. White Spirits The fractions intermediate between gasoline and kerosine with a boiling range of approximately 150°C-200°C. Normally measured at 70. See also Penetration Number and Unworked Penetration. which is a measure of a fluid’s change of viscosity with temperature. The property of a fluid or semi-solid substance to resist flow and defined as the ratio of the shear stress to the rate of shear of a fluid element.g.s in the range 30 to 85. 50 or 100°C. usually between 0 and 200. automotive gear oils.P: Derived unit of dynamic viscosity (1c. The standard unit of viscosity in the c. cSt: Derived unit of kinematic viscosity (1cSt = 1mm2/s) Engler Degrees. but also used as lubricants.  This page intentionally left blank. 524 . com © 2009 SOPUS Products.Shell Oil Products US www.shell-lubricants. All rights reserved. 5066096 .