Operating manualMeasuring amplifier in desktop housing SCOUT55 A0236-5.3 en Scout 55 Contents 3 Page Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.1 Scope of supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.2 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.3 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.1 Factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.2 Changing the factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.2.1 Setting the analogue output signal . . . . . . . . . . . . . . . . . . . . 10 2.2.2 Choosing the operating mode for synchronisation . . . . . . 10 2.3 Connecting the voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.3.1 Changing the mains voltage selection/replacing the fuse . 11 2.3.2 Device mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2.4 Transducer connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2.5 Analogue output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.6 Control inputs / outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.7 Synchronisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 2.8 Connecting the serial interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 3 Setting up and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 3.1 Commissioning and factory settings . . . . . . . . . . . . . . . . . . . . . . . . 17 3.2 Control concept and functional overview . . . . . . . . . . . . . . . . . . . . . 24 3.3 Button functions in measuring mode . . . . . . . . . . . . . . . . . . . . . . . . 25 3.3.1 Querying and setting limit values in measuring mode . . . . 25 3.4 Button functions in programming mode . . . . . . . . . . . . . . . . . . . . . . 27 3.4.1 Changing from “Measuring” mode to “Programming” mode 27 3.4.2 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 3.4.3 Switching from “Programming” operating mode to “Measuring” operating mode . . . . . . . . . . . . . . . . . 29 3.5 Overview of all groups and parameters . . . . . . . . . . . . . . . . . . . . . . 3.5.1 Setting all parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.2 Dialogue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.3 Load/Save in parameter set (PARAM. SET) . . . . . . . . . . . . 3.5.4 Adaptation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A0236-5.3 en 30 31 34 34 34 HBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 en . . . 37 38 39 41 44 4 Example . . . . .. . . . . . FUNCT) . . . . . . . . . Additional functions (ADD. . . . . . . . . . . . . . 46 5 Error messages . . . . 55 6 Specifications . . . . . . . . .6 3. . . . . . . . . . . . . .4) . . . . . . . Inputs and outputs (IN/OUT) . . . . . . . . . .5. . . . . . . . . . . . .) . . . . . . . . . . .4 3. . . . . . . . . . . . . . . . . . . . . Limit values 1. .9 Scout 55 Calibration (CALIBR.7 3. . . . .8 3. . . . . . . . . . .. .5.5. . . . . . . . . . 56 7 Keyword index . . . . . . . . . . . . . .4 (LIMITVAL. . .5. . . .5 3. . . Set peak value store (PV STORE) . . . . . . . . . . . . . . . . . . . . . . . 61 HBM A0236-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1. . .5. . .. . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Use for any purpose other than the above shall be deemed to be not in accordance with the regulations. The device may give rise to further dangers if it is inappropriately installed and operated by untrained personnel. The device complies with the safety requirements of DIN EN 61010-Part 1 (VDE 0411-Part 1). Remaining dangers The scope of supply and list of components provided with the SCOUT 55 cover only part of the scope of measurement technique. Use in accordance with the regulations The SCOUT 55 with connected transducers is only to be used for measurement tasks and directly associated control functions. General dangers of failing to follow the safety instructions The SCOUT 55 is a state-of-the-art device and is fail-safe. find out whether the mains voltage and current type specified on the identification plate match the mains voltage and current type at the place of use. A0236-5. Prevailing regulations must be complied with at all times. There must be reference to the remaining dangers connected with measurement technique. The same applies to the use of accessories. Any person instructed to carry out installation. commissioning. Protection Class I. maintenance or repair of the device must have read and understood the Operating Manual and in particular the technical safety instructions. In addition. It is also essential to comply with the legal and safety requirements for the application concerned during use. Built-in devices must only ever be operated whilst they are within the housing provided for them. the device may only be operated in accordance with the information given in the Operating Manual. equipment planners. implement and respond to the safety engineering considerations of measurement technique in such a way as to minimise remaining dangers. and whether the circuit being used is adequately protected.3 en HBM .Scout 55 5 Safety instructions To ensure safe operation. installers and operators should plan. Before commissioning. hbm. the remaining dangers are indicated by the following symbols: Symbol: DANGER Meaning: Maximum danger level Warns of an imminently dangerous situation in which failure to comply with safety requirements will result in death or serious physical injury. Symbol: Meaning: CE mark The CE mark enables the manufacturer to guarantee that the product complies with the requirements of the relevant EC directives (the declaration of conformity is available at http://www. Symbol: NOTE Means that important information about the product or its handling is being given. Working safely Error messages must only be acknowledged when the cause of the error has been removed and no further danger exists.6 Scout 55 In this manual. Symbol: WARNING Meaning: Potentially dangerous situation Warns of a potentially dangerous situation in which failure to comply with safety requirements can result in death or serious physical injury.3 en . Symbol: CAUTION Meaning: Potentially dangerous situation Warns of a potentially dangerous situation in which failure to comply with safety requirements could result in damage to property or some form of physical injury.com/support/dokumentation). HBM A0236-5. 1 Introduction 1. strictly in accordance with the technical data and the safety requirements and regulations listed below. Any modification shall exclude all liability on our part for any resulting damage.3312−0182 D 1 male terminal strip connector 3−pin (mains connection) D 1 male terminal strip connector 3−pin (interface) D 2 male terminal strip connectors 9−pin (control inputs/outputs) D 1 Operating Manual Part1. It is also essential to comply with the legal and safety requirements for the application concerned during use.Scout 55 Conversions and modifications The SCOUT 55 must not be modified from the design or safety engineering point of view except with our express agreement. Qualified personnel means persons entrusted with the installation. 1 Operating Manual Part2 D 1 cable Kab3−3301.3 en HBM . use only original parts from HBM. order no. The same applies to the use of accessories. assembly.: 3. commissioning and operation of the product who possess the appropriate qualifications for their function. In particular.1 Scope of supply D Device with front frame D 2 fastening straps D 1 male cable connector DB-15P. 7 Qualified personnel This instrument must only to be installed and used by qualified personnel. When exchanging complete modules.0104 A0236-5. any repair or soldering work on motherboards is prohibited (this includes changing components other than EPROMs). 8 1.2 General Scout 55 The SCOUT 55 measuring amplifier is suitable for recording and processing measured values from passive transducers. The essential features: D Transducers that can be connected: S.G. full and half bridges, inductive full and half bridges, piezoresistive and potentiometric transducers, LVDT D 10-digit alphanumeric display D Using the touch-sensitive keypad D 2 peak value stores for maximum and minimum values, as well as envelope and instantaneous value D 4 limit switches D RS232 serial interface for connecting a computer or a printer D Parameter memory for saving up to 8 complete data sets D Control inputs and outputs (potential-separated through optical couplers) D Manageable housing with mounting frame / carrying handle All the commands needed for device setup over the serial interface and for querying the measured values are listed and described in a separate Operating Manual document “Operating the SCOUT 55 by Computer”. 1.3 Block diagram Measure Connectable transducer A Zero Cal. parameter memory data set 1...8 D E T CPU control signal optical coupler ... D 127,533 KN LVDT RS232 A 5 outputs/ 6 inputs UA/IA Fig. 1.1: HBM SCOUT 55 block diagram A0236-5.3 en Scout 55 9 2 Connections Observe the safety instructions before commissioning the device. 2.1 Factory settings Before operating the device, check the parameters set at the factory and note that the elements for selecting the analogue output signal (current/voltage output) and for setting synchronisation, are located on the motherboard. The factory settings are given below: D Mains voltage: 230 V / 50...60 Hz or 115 V / 50..60 Hz, depending on order D Analogue output: output voltage "10 V D Synchronisation: master Fuses Master/Slave setting: IC ST9 Transformer Master: ST13 ST14 ST15 ST15 ST14 Frontsite IC ST11 ST10 ST13 ST100 Slave: ST13 ST14 ST15 Analogue output: Current Voltage ST11 ST11 ST100: for attaching spare bridges ST9 and ST10: for options Fig. 2.1: Location of jumpers on motherboard 2.2 Changing the factory settings To change the factory settings, proceed as follows: 1 Switch off the device and take out the mains cable. Remove all the plug connections on the back panel. 2 Loosen the four screws on the cover of the housing and remove the cover. 3 Change whichever setting is relevant to you with the aid of the jumpers, by following Fig. 2.1 4 Screw the cover of the housing back in position. A0236-5.3 en HBM 10 Scout 55 2.2.1 Setting the analogue output signal Select the analogue output signal (voltage or current) by replugging jumpers ST11 (see Fig. 2.1). Choose between "20 mA or 4...20 mA in the control dialogue. 2.2.2 Choosing the operating mode for synchronisation To synchronise several devices, set one device as the Master. All the other devices should then set to Slave. The “Master” and “Slave” selections are made with jumpers ST13, ST14 and ST15 (see Fig. 2.1). 2.3 Connecting the voltage supply Check that the mains voltage of the device (details on the back of the device) matches the supply voltage. If this is not the case, change the device setup as described under 2.3.1 . transducer connection (15-pin female connector) synchronisation analogue output 5 outputs/ 6 inputs interface port mains connection Fig. 2.2: Back of the device An inlet connector for non-heating devices is provided for connecting the mains cable. The requisite mains power supply cable is included in the list of components supplied. HBM A0236-5.3 en 1 Changing the mains voltage selection/replacing the fuse 11 1 window 230V cover 2 230V 115V fuse holder 3 replace fuse(s) 230V: T100mA 115V: T200mA PRSR cover open fuse holder Fig. 1 Lever the lid off and fold it aside 2 Remove the fuse holder − Fit the fuse holder to correspond to the required mains voltage (comply with the nominal current of the fine-wire fuse) − Close the cover The chosen mains voltage can be seen in the “window” (selection here 230 V).3.3: Back of device: choosing mains voltage. 230 V) is shown in the “window”. 2 : A0236-5.3 en HBM .g.Scout 55 2. Adapting the mains voltage: Switch off the device and take out the mains cable. 2. replacing fuses The mains voltage currently selected (e. 3.2 Device mounting mounting frame and carrying handle press (on both sides) and fold down the handle Fig. 2.G. 1 Lever off the cover and fold it forward 2 Take out the fuse holder 3 Replace the fuses Scout 55 − Fit the fuse holder.4 Transducer connection The following transducer types can be connected to the SCOUT 55: D S. full and half bridge transducers D Inductive half and full bridge transducers D Potentiometric and piezoresistive transducers D LVDT (Linear Variable Differential Transformer) A 15−pin socket on the back panel of the housing. 2. labelled BU1. HBM A0236-5. is used for connection. paying attention to the correct mains voltage (the chosen value can be seen in the “window”).3 en .12 Replacing the fuses: Switch off the device and take out the mains cable.4: SCOUT 55 mounting 2. RD= red.5: Connecting various transducers A0236-5. GN= green. and inductive half bridges WH BK Measurement signal (+) 8 Voltage (−) Voltage (+) Sensor circuit (+) Sensor circuit (−) Cable shielding 5 6 13 12 Case Measurement signal (+) Voltage (−) Voltage (+) Sensor circuit (+) Sensor circuit (−) Cable shielding 8 5 Measurement signal (−) 15 BU GN GY YE 6 13 12 Case potentiometric transducer Measurement signal (+) Voltage (−) 2 LVDT-transducer 8 5 6 Measurement signal (+) 8 Voltage (−) Voltage (+) 5 6 Voltage (+) 1 Measurement signal (−) 15 Cable shielding Sensor circuit (+) Sensor circuit (−) Case 3 13 12 Cable shielding Sensor circuit (+) Sensor circuit (−) Case 13 12 Wire colours: WH= white. YE= yellow. BU= blue. GY= gray Fig.Scout 55 BU 1 8 1 13 Transducer connection socket 15 9 S.G.3 en HBM .G. 2. BK= black. and inductive full bridges piezoresistive transducers WH BK RD BU GN GY YE S. 2. BK= black.5 Analogue output The analogue output signal is available as voltage ("10 V) or as current ("20 mA or 4. BU= blue.8.3 en . If you use another shielded.14 Scout 55 When connecting a transducer with a four-wire cable.0)..1.6: Transducer connection in four-wire technique NOTE To connect the transducers. Four-wire connection: full bridge WH BK RD BU 8 5 15 6 13 12 YE Case Four-wire connection: half bridge WH BK 8 5 15 BU GN GY YE 6 13 12 Case feedback bridges in the transducer cable plug Wire colours: WH= white. The output voltage is also available at the BNC connector (female) on the front of the device (see Fig. GN= green. 2. use HBM standard cable. low-capacitance measurement cables.) To choose current or voltage. as described in Chapter 2. HBM A0236-5. GY= gray Fig. in accordance with HBM Greenline information (document G36. RD= red. 2.35. 20 mA) at terminals 1 and 2. connect the shielding of the transducer cable to the connector housing. YE= yellow. use the jumpers on the amplifier motherboard. This guarantees EMC protection. you must connect the sensor circuits with the relevant bridge excitation circuit in the male cable connector (pin 5 with pin 12 and pin 6 with pin 13). ..7: 2.6 Control inputs / outputs Input/ Output Analogue output BNCconnector (female) (parallel to PIN 1) BNC connector (female) on the front of the device Output pin assignment Terminal 13−17 8 9 3 4 5 6 7 Ground External supply voltage Input remote1−6 (function selectable) Output LIMITVAL.3 LIMITVAL.3 en Fig. 0 V Vext. 24 V HBM 15 . Output warning (overflow) Function 1 2 3 4 SET Warning active in the case of overflow.) A0236-5..) Remote6 (.) Remote5 (.8: ÁÁ ÁÁÁÁÁÁÁÁÁ Á Á ÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁ Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁ Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁ Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁ Á ÁÁÁÁÁÁÁÁÁ Á Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁ Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁ Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁ Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁ Á ÁÁÁÁÁÁÁÁÁ Á Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁ Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁ Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁ Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁ Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁ Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁ Á Scout 55 Pin 1 2 3 4 5 6 7 8 9 Function Output signal (V/I) Output signal (ground) LIMITVAL. Output LIMITVAL.) Remote4 (. 24 V see table on Page 42 Vext..ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á Á Á Á Á Á Á Á ÁÁÁ ÁÁÁÁÁ Á Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á Á Á Á Á Á Á Á ÁÁÁ ÁÁÁÁÁ Á Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á Á Á Á Á Á Á Á ÁÁÁ ÁÁÁÁÁ Á Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á Á Á Á Á Á Á Á ÁÁÁ ÁÁÁÁÁ Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á Á Á Á Á Á Á Á ÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á Á Á Á Á ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á Á Á Á Á Á Á Á ÁÁÁ ÁÁÁÁÁ Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á Á Á Á Á Á Á Á ÁÁÁ ÁÁÁÁÁ Á Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á Á Á Á Á Á Á Á ÁÁÁ ÁÁÁÁÁ Á Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á Á Á Á Á Á Á Á ÁÁÁ ÁÁÁÁÁ Á Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á Á Á Á Á Á Á Á ÁÁÁ ÁÁÁÁÁ Á Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á Á Á Á Á Á Á Á ÁÁÁ ÁÁÁÁÁ Á Á Á Á Á Á Á Á Á Á Á ÁÁÁ ÁÁÁÁÁ Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á Á Á Á Á Á Á Á ÁÁÁ ÁÁÁÁÁ Á Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á Á Á Á Á Á Á Á ÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á Á Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Á Á Á Á Á Á Á Á Á Á ÁÁÁ ÁÁÁÁÁ Á Á Á Fig.. Output LIMITVAL... Output LIMITVAL.) Remote2 (..1 LIMITVAL. 2.) Remote3 (. Autocal and MOTION OUT 24 V = OK 0V = Warning For p positive logic in acordance with g Vext. 2...2 LIMITVAL..4 Warning Ground External supply voltage 24V= Pin 10 11 12 13 14 15 16 17 18 Function no function Synchronisation (+) Synchronisation (−) Remote1 (.. 10: Terminal connections for synchronisation HBM A0236-5. 2. 11 12 Master Device 1 11 12 Slave Device 2 11 12 Slave Device 3 11 12 Slave Device 4 (. all the control outputs are reset to 0V (Vext.. The setup with jumpers on the amplifier motherboard is described in Chapter 2. there is a power failure. As well as these settings. seven) to Slave.2 .2.7 Synchronisation If several devices are used right next to one another or if their cables run parallel.5A PLC relay max. If the mains voltage is switched off. To achieve this. one device must be set to Master and all the others (max. the devices should be synchronised. The control outputs must be supplied with an external voltage (ground and 24 V). or the mains fuse blows.9: Output assignments * The control inputs and outputs are available at the terminal strip socket (9−pin) and are potential-separated by optical couplers. 2.).5A Scout 55 9 8 24V* 0V 24V* 0V* external supply voltage of the control outputs Fig.3 en . 0.16 SCOUT 55 6 max. 0..max. 2. the devices must be linked together for synchronisation. 7) Fig. 5. An overview of the interface commands has been compiled in another part of the Operating Manual “SCOUT 55. This corresponds to a line length of 132 characters. there is an RS232 serial interface for connecting a computer or a terminal. 3 Setting up and operation 3. Part2: Operation by computer or terminal”. Use the gross signal (no labelling in the display) to select A0236-5. When connecting a computer.8 Connecting the serial interface On the back of the device.1 Commissioning and factory settings Some of the steps you need to take to commission your measurement chain (amplifier and transducer) are listed below. so that you can carry out an initial function test of all components. D Follow the steps given in the previous Chapter to connect the mains cable and the transducer to the measuring amplifier. a simple line printer needing no more than 4 seconds to print a line is sufficient. We also warn about certain errors which can typically occur during commissioning.Scout 55 17 2. The printout has 12 columns. When connecting a printer. Please observe the safety instructions D Turn on the power switch. D The device runs a function test and is then in measuring mode. D Check the choice of output signal shown on the display.3 en HBM . The description basically covers adapting the SCOUT 55 to the transducer type used.9. Select the measured values to be printed as described in Chapter 3. The factory settings are active. You can use control commands to make all the device settings and query the measured values. it is possible to enter into dialogue with the SCOUT 55. D To get from measuring mode to device setup mode. If the error message OVFL B. the following can be the causes: − no six-wire feedback connected − incorrect transducer/sensor connection − no transducer/sensor connected Remedy: Switch off the device. appears here.3 en . press SET for about 2s. Switch the device back on. force transducer: Adaptation: Transducer type: Excitation: Input: Calibration: Unit.000 kN 2 mV/V Inductive displacement transducers: Adaptation: Transducer type: Half bridge Excitation: 1. you must adapt the measuring amplifier to your transducer type. nominal value/ decimal point: Measuring range: Full bridge 2. The steps to take for each amplifier are described below.0 V Input: 10 mV/V Calibration: Unit. “DIALOG” will appear in the display. OVFL N appears. Connect the transducer properly.5 V 4 mV/V 20. nominal value/ decimal point: 20. D Follow the examples given below to adjust the device according to the connected transducer type.G. Transducer types: S.000 mm Measuring range: 10 mV/V HBM A0236-5.18 Scout 55 NOTE If the error message CALERR. nominal value/ decimal point: Measuring range: Potentiometric transducers: Adaptation: Transducer type: Excitation: Input: Calibration: Unit.000 mm 1000 mV/V A0236-5.000 BAR 200 mV/V Half bridge 1V 1000 mV/V 10.5 V 400 mV/V 30.3 en HBM . nominal value/ decimal point Measuring range: 19 Half bridge 2.Scout 55 Piezoresistive transducers: Adaptation: Transducer type: Excitation: Input: Calibration: Unit. 20 Scout 55 Key to symbols Group old setting Parameter new value select number change value MEAS. MODE SET press for 2 sec DIALOG PAR LANGUAGE Language ENGLISH DEUTSCH SET press once transducer adaptation ADAPTATION Continued on next page HBM A0236-5.3 en . Scout 55 S.5 VOLT 1.5 VOLT 1. HALF BRG.3 en HBM . force transducer Inductive displacement transducer Piezoresistive transducer Potentiometric transducer 21 (= factory settings) PAR TRANSDUCER Transducer type LVDT FULL BRG. Amplifier adjustment Continued on next page A0236-5.G.0 VOLT 2. PAR EXCITATION 1V Setting the excitation voltage 2. HALF BRG.0 VOLT PAR INPUT Input signal 400mV/V 4 mV/V 10 mV/V 400mV/V 1000mV/V SET press once change group CALIBR. HALF BRG. . digit step.3 en .. ... ... .... ... force transducer Inductive displacement transducer Piezoresistive transducer Scout 55 Potentiometric transducer (= factory settings) PAR UNIT Measured quantity unit .. VALUE Nominal value input .. ...22 S.... .. 2. zero value) Range dEc.... 20000 kN 20000 mm 30000 BAR 10000 mm PAR Press four times (skip decimal point.. ... ....G.P RANGE ...00000 mV/V 10 mV/V 200 mV/V 1000 mV/V HBM A0236-5.. .... kN mm BAR mm PAR NOM... You can now run an initial function test.Scout 55 Switch to measuring mode 23 SET Press for 2s SAVE SET The settings are saved in parameter set 1 and the device switches to measuring mode.3 en HBM . NOTE The settings are only power fail safe once they have been saved under one of the parameter sets. A0236-5. 24 3. Zero done (only comes flash in setup mode) on if the zero value is not 000000mV/V) Tare done (only comes on if the contents of the tare buffer are not 000000) Signal indicator HBM A0236-5.2 Control concept and functional overview The control concept makes a distinction between two types of button functions: − keys that are operative during measuring mode and − keys effective in programming mode.3 en . Measured value display. parameter presentation Button row CL Scout 55 Measuring mode SET Change operating mode Set limit values Zero Tare CL Clear stores Print Switch display Programming SET Change Parameter Display of operating selection set value/ mode/ choose choice of group number Key to symbols: Selection buttons Input Confirm Change parameter/ signal numeric value measurement standstill indication interface activ Keyboard operation only flashes in programming mode Sign Limit switches (come on when operating. see “Additional function” starting on Page 44. The limit value function can be activated in the LIMITVAL. For possible print parameters. Max.Scout 55 25 3.. direction etc.. Only those parameters (PRINT xxx) selected in additional functions will be printed. The current measured value is applied as the tare value.4 (see from Page 38) The additional parameters of the limit switches such as hysteresis..4 menu (see Page 38). 2s. Set the limit values LV1. The signal at the input is applied as the zero point..3 en HBM .3. CL Deletes the contents of the peak value store (also possible by remote).. Zeroing the measurement chain (also possible by remote). are unchanged.1. Switches the measured value display between: Gross value no marking in the display Net value (=gross minus tare) “NET” is displayed Minimum value “MIN” is displayed Maximum value “MAX” is displayed Peak-to-peak value “MAXMIN” is displayed 3.3 Button functions in measuring mode Key SET Meaning Change from Measuring mode to Programming mode (and vice versa) by pressing for approx. Taring the measured value (also possible by remote).1 Querying and setting limit values in measuring mode You have several options available when choosing the limit values (in measuring mode): a: Numerical value entry for limit values b: Apply input signal as limit value c: Fast search (keep arrow keys pressed for several seconds) A0236-5. Peak-to-Peak). This function applies to all peak value stores (Min. Output of measured values and parameters over the RS-232 interface (also possible by remote). 3 en . Proceed in the same way for LV2 to LV4 Numerical value entry for limit values (LV1 LEVEL) Apply input signal as limit value Fast run Keep pressed MEA S Save changes power fail safe SET Press for 2 sec. MODE LV1 LEVEL (LIMITVAL.26 MEAS. SAVE is displayed SAVE DONE is displayed SET LV1 to LV4 are saved power fail safe. the device switches to measuring mode HBM A0236-5.1) Scout 55 The current limit value is displayed. 4 Button functions in programming mode In this operating mode. select group (e.4.) Parameter selection (e. VALUE) Display last value set.1 Changing from “Measuring” mode to “Programming” mode SET Press for 2s DIALOG A0236-5. Changes the number in ascending order. Meaning of the keys: SET PAR Change mode (press for 2 sec). Select desired number.Scout 55 27 3. you can make all the settings for using the amplifier in your application. CALIBR.g. NOM.3 en HBM . Apply measured value.g. Changes the number in descending order. The parameters are collected into groups. MEAS Confirms input/modification 3. 3 en . . . PAR CALIBR.28 3.2 Programming Typical programming mode operations Selecting the value/parameter from a given table (example DIALOG-LANGUAGE) Entering a numerical value as a parameter (example CALIBR./ RANGE) Scout 55 Apply a signal produced by the transducer when a defined loading occurs SET SET SET DIALOG PAR CALIBR.60000 mV/V 2. . . PAR LANGUAGE ** RANGE MEAS * ENGLISH .4.mV/V . the measuring range and the limit values see page 34 HBM A0236-5. .000 mV/V * ** Only possible when setting the zero value.mV/V DEUTSCH 0. . 4. A0236-5.Scout 55 29 3. you will be asked whether the modified parameters are to be saved power fail safe. SET Press for 2s SAVE SET Not saved power fail safe SAVE DONE SET Saved power fail safe in current parameter set Measuring mode Measuring mode NOTE The settings are only power fail safe once they have been saved under one of the parameter sets.3 Switching from “Programming” operating mode to “Measuring” operating mode When the parameters are changed.3 en HBM . BAUDRATE PARITY STOPBITS COMM. FUNCT.4 ENABLE SOURCE SWITCH DIR. ZERO BUTT. LVS PARAM. PVS Parameters BUTT. UNIT NOM.5 Overview of all groups and parameters SET Groups LIMITVAL..1. PRINT BUTT. P34 SERIAL No. TARE BUTT. POINT STEP ZERO VALUE RANGE TARE VALUE SET PV STORE ENABLE PVS1 PVS2 ENVELOPE SET IN/OUT SOURCE UA MODE UA INPUT SIGN.3 en . CONTACT 1 CONTACT 2 CONTACT 3 CONTACT 4 CONTACT 5 CONTACT 6 REMOTE SET ADD. ADDR PRINT. SET RECALL SAVE ? SET ADAPTATION TRANSDUCER EXCITATION INPUT AUTOCAL FILTER MOTION CNT MOTION DIG MOTION OUT SET CALIBR. ZERO/TARE SET PARAM BUTT.GROSS PRINT NET PRINT MAX PRINT MIN PRINT PP PRINT LVS PRINT OVERL PRINT PAR. LEVEL HYSTERESIS LOGIC LV BUTT SET DIALOG LANGUAGE PASSWORD BUTT.30 3.. VALUE DEC. SIGN SET1) 1) Use SET to next group SCOUT 55 a0236−5. PRINT BUTT.1 Setting all parameters 2sec SET Password 00000 SCOUT 55 NO SET YES Groups adaptation +0000 CODE + DIALOG PARAM PARAM. SETUP to next group SET Parameter values Select parameter SET Flashes if parameter value can be edited press to next group Confirm input: Back to measuring mode 31 a0236−5. PVS BUTT. TARE BUTT. SETUP continue with DIALOG BUTT. SET DEUTSCH ENGLISH FRANCAIS ITALIANO ESPANOL +0000 CODE 0000 PARAM ____ Enter password press twice LANGUAGE RECALL PASSWORD PARASET 1 PARASET 2 PARASET 3 PARASET 4 PARASET 5 PARASET 6 PARASET 7 PARASET 8 FACT. LVS BUTT. ZERO BUTT.3.3 en SET 2sec .5. SIGN SAVE ? ENABLED LOCKED SET PARASET 1 PARASET 2 PARASET 3 PARASET 4 PARASET 5 PARASET 6 PARASET 7 PARASET 8 FACT. 3 en . POINT STEP AUTOCAL SWITCH DIR.000 V INPUT +010 000 V FIX .0 HZ BE 40.25 HZ BE 0. FULL BRG.000 V DEC.0 HZ BU 20 HZ BU 10 HZ BU 5.5 HZ BE 0. see Page 25 SET a0236−5.0 VOLT 4 mV/V 40 mV/V 400 mV/V OFF ON ONCE 400 HZ BE 200 HZ BE 100.VALUE NET VALUE PVS1 MAX PVS2 MIN PVS3 PP LOWER HIGHER +000.0 HZ BE 20. FILTER LEVEL HYSTERESIS +000.0 HZ BU 80.000 FIX 1 2 5 10 20 50 100 200 500 +0.5 HZ BE 1.0 HZ BE 10.0 HZ BE 5.5 VOLT 1. HALF BRG.1 HZ BE 0. VALUE ENABLE SOURCE OFF ON GROSS.0 HZ BU +000 MEAS +000 000 V OFF ON to next group *) LIMIT VALUE*) 1.000 V ZERO VALUE RANGE TARE VALUE LOGIC ACTIVE..05 HZ BE 500 HZ BU 200.2 HZ BE 0.4 G KG T KT TON LB OZ N KN BAR mBAR PA PAS HPAS KPAS PSI mm mm cm m INCH Nm KNm FTLB INLB mm/m M/S M/SS % ‰ PPM S MP MN mV/V V A mA PARAM TRANSDUCER EXCITATION PARAM UNIT NOM.0 HZ BE 2..LOW LV BUTT ENABLED LOCKED SET SET MOTION CNT MOTION DIG MOTION OUT to next group to next group Query and set limit values in measuring mode.HIGH ACTIVE.00000mV/V +2.32 SCOUT 55 parameter set groups PV STORE ADAPTATION PARAM CALIBR.0000mV/V +000.0 HZ BU 40. LVDT 2. 3 en to next group SET DIALOG . ZERO/TARE START SAVE OFF SAVE ON SET 33 a0236−5. NO PAR.VALUE NET VALUE MODE UA 9600 BAUD 4800 BAUD 2400 BAUD 1200 BAUD 600 BAUD 300 BAUD EVEN PAR.LIMITVAL. STOPBITS CONTACT 1 ENVELOPE +000.LOCK COMM.1. FUNCT. ODD PAR.GROSS PRINT NET PRINT MAX PRINT MIN PRINT PP PRINT LVS +00 ADDR ON OFF REMOTE PRINT OVERL PRINT PAR. ADDR PRINT.4 Groups IN/OUT PARAM SCOUT 55 ADD.SIGNAL ZEROSIGNAL CAL SIGNAL P34 SERIAL NO.VALUE NET VALUE PVS1 MAX PVS2 MIN PVS3 PP 10 VOLT UA OFF MEAS.VALUE NET VALUE INPUT SIGN. BAUDRATE PARITY PVS 1 INPUT GROSS. AUTOCAL TARE PVS1 INST PVS1 HOLD PVS2 INST PVS2 HOLD ZEROING PRINT PARACODE 1 PARACODE 2 PARACODE 3 BUTTON. 1 STOPBIT 2 STOPBIT PVS 2 INPUT GROSS... PARAM PV STORE PARAM ENABLE PVS OFF PVS ON SOURCE UA GROSS. 000 S CONTACT 2 SET CONTACT 3 to next group CONTACT 4 CONTACT 5 CONTACT 6 ON OFF GROSS / NET NO FUNCT. 8 3..4 Adaptation TRANSDUCER: Depending on the type of transducer.3 ..2 Dialogue Scout 55 Select language (LANGUAGE) Factory settings: DEUTSCH You can choose the following languages: German (DEUTSCH). you will be asked whether or not the change is to be saved.3 en . SETUP) are loaded Save as parameter set 1.8) and factory setting (FACT.5. Spanish (ESPANOL) 3. English (ENGLISH)..34 3.8).4.. When switching from the programming operating mode to measuring mode.3 Load/Save in parameter set (PARAM. Italian (ITALIANO). This is described in Chapter 3. RECALL: SAVE: Parameter set 1 (parameter set 1.5. you can choose between the following bridge types: Selectable bridge types *) Full bridge *) Half bridge *) LVDT No distinction is made here between transducers with strain gauges and inductive transducers HBM A0236-5.5. French (FRANCAIS). SET) The current device amplifier settings can be saved power fail safe in eight parameter sets and later queried.5..2. see Chapter 3.. Parameter sets can also be activated/recalled by remotes (PARACODE1. Possible settings: ON OFF ONCE Autocalibration switched on Autocalibration switched off Autocalibration is run once. the input range (approximate measuring range) can be selected for the transducer type. depending on the state previously selected. you can start an autocalibration cycle. Selectable excitation voltages 35 1V 2. CAUTION If you need the analogue output signal for continuous monitoring. Reason: no measured values are recorded during the autocalibration cycle. Input range I II III UB = 2. as soon as you confirm it with Autocalibration stays on/off.Scout 55 EXCITATION: The excitation voltage for the transducer is selected.3 en HBM . A0236-5. you must switch autocalibration off. 5 min.5 V "4 mV/V "40 mV/V "400 mV/V UB = 1 V "10 mV/V "100 mV/V "1000 mV/V AUTOCAL: Depending on the application and on the stability requirement. This produces a “monitoring gap” (interval approx..5 V INPUT: Depending on which excitation voltage is chosen. which is undesirable if not dangerous during production processes. This lets you correct zero point and full scale value drift and the long-term constancy of the measuring amplifier. duration approx. 1s). 5 1. see table on Page 36). warning).1 0. you must set the number of measurements.05 0. (for sampling rate. the measured value must fall within the given tolerance for “standstill” to be reported.36 Scout 55 FILTERS: Different low-pass filters (characteristics and cut-off frequencies) can be selected: Characteristics Bessel (BE) (Hz) 0.0 10 20 40 100 200 *) Sampling rate *) (measured values per sec) 18. if no standstill or device error HBM A0236-5.5 5.2 0. 000110 kN MOTION OUT Output of motion count status (control output terminal 7.0 10 20 40 80 200 Sampling rate *) (measured values per sec) 1200 1200 1200 1200 1200 1200 see motion count (MOTION CNT) MOTION CNT (motion count) To activate the motion count.5 75 300 600 1200 1200 1200 1200 1200 1200 1200 Butterworth (BU) (Hz) 5.25 2. Settings +000 MEAS +255 MEAS Motion count switched off Maximum possible number of measurements MOTION DIG Input of tolerance field in digits in display units. Possible settings: OFF ON The motion count status is not output over WARNING WARNING active. During these measurements.75 37.3 en . 3. VALUE You can adjust the nominal value.5. With a 50 kg load cell you want to display the measured value with 3 decimal places.Scout 55 37 Display units Tolerance field (MOTION DIG) Time t 24V (number of measurements within time interval t) Warning Standstill 0V Fig. Examples: a.3 en HBM .1: Effect of the motion count 3. Enter nominal value: 100000 b.) UNIT You can select the following units: Selectable unit N OZ LB TON KT T KG G V mV/V MN MP −−−− S PPM ‰ % M/SS M/S mm/m INLB FTLB KNm Nm INCH m cm mm mm PSI KPAS HPAS PAS PA mBAR BAR KN A mA NOM. You want to measure in a pressure range between 0 and 1000.00 bar.5 Calibration (CALIBR. Enter nominal value: 50000 A0236-5. Specify the nominal value including the desired decimal places. .4 (LIMITVAL. Input range I II III Range at UB = 2..0 0000 For above example a: .3 en .2. RANGE: Sets a full scale value (unit mV/V). Selectable positions Scout 55 .HIGH Switching off switching level Switching on Gr2 24V 0V 24V 0V switching level Hysteresis value Hysteresis value Fig.....1000 mV/V TARE VALUE: You can specify a tare value (in display units) (net value = gross value minus tare value)..00 000.5V "0...5..0000 0. If this value lies outside the input range.00 for above example b: .10 mV/V "5.6 Limit values 1.4) The parameters for setting the limit values are combined in a group for each limit value.5.400 mV/V Range at UB = 1V "0.1.40 mV/V "20.. POINT Changes the position of the decimal point..4 mV/V "2.000 STEP You can choose the step or the digit step.2: HBM Limit value functions and parameters A0236-5. The status of the limit switches is shown on the display and carried out over the control outputs...38 DEC. Selectable steps 1 2 5 10 20 50 100 200 500 1000 ZERO VALUE The maximum zero balance range matches the particular maximum measuring range in the following table. 3..HIGH LV2 ACTIVE. The function of the limit switches and their parameters are shown in the following diagram: Gr1 Over limit Switching on Switching off Below limit LV1 ACTIVE..100 mV/V "50.000 00. 3. the minimum or maximum possible value is accepted. The value is set in display units.2).5.Scout 55 ENABLE OFF ON 39 Disable individual limit switches Enable individual limit switches SOURCE Limit value evaluated. HYSTERESIS The hysteresis value prevents “fluttering” of the limit switches upon reaching the switching threshold. 0. Specify the switch direction or the working direction here (see Fig.200kg. Hysteresis is the difference between the activation and deactivation thresholds.HIGH ACTIVE.g.VALUE NET VALUE PVS1 MAX PVS2 MIN PVS3 PP Gross Net Store for maximum values Store for minimum values Store for peak-to-peak value SWITCH DIR. GROSS. HIGHER LOWER Switch-on level greater than switch-off level for rising measured value Switch-off level greater than switch-on level for falling measured value LEVEL The level is set in display units (e.000kg). 2. The following allocation has been made: PVS1 PVS2 Store for maximum values Store for minimum values HBM A0236-5.7 Set peak value store (PV STORE) Two peak value stores are available to you for monitoring processes.g.3 en . 3. e.LOW Switched on = High Switched off = Low Switched on = High Switched off = Low 3. LOGIC You can change the output logic of the remotes as required. The following allocation was made: ACTIVE. 3: Function of the remotes shown in the example of PVS1. 3.3 en . Both can be operated as peak value stores or as instantaneous value stores. 3. If the stores are operated as peak value stores. This discharge rate affects all peak value stores. Discharge rate: good Discharge rate: too low Discharge rate: too high Fig. it is possible to display an envelope function by enabling and setting a discharge rate.4: HBM Envelope function A0236-5. PVS1 INST PVS1/Hold PVS2 INST PVS2/Hold Instantaneous value or peak value for SP1 Run / Hold mode for SP1 Instantaneous or peak value for PV2 Run / Hold-Modus für SP2 The following diagram shows the function of the remotes: Measurement signal Vi.40 Use key to display Max/Min values in measure mode. Vo Course of the store value Function Operating mode Run Hold Peak-value (PVS1) t Run Hold Current value Fig. The choice of operating mode is made with the remotes (see Page 42). peak value and instantaneous value storage (also applies to PVS2 and PVS3). An additional value is determined arithmetically. PVS3 Scout 55 Store for peak-to-peak value Linking with PVS1 regarding control functions and envelope. 5. 00000 s 000. the analogue output and the remotes.VALUE NET VALUE ENVELOPE CURVE: You can choose the discharge rate of the envelope function for both the peak value stores. you can make the required settings for the SCOUT 55 input signal.3 en HBM . The specification corresponds to a time in ms.VALUE NET VALUE PVS2 INPUT: Choice of input signal for peak value store PVS2.Scout 55 You can set the following parameters: ENABLE: You can enable or lock the peak value stores.100 to 060.VALUE NET VALUE PVS1 MAX PVS2 MIN PVS3 PP Gross Net Store for maximum values Store for minimum values Store for peak-to-peak value A0236-5.8 Inputs and outputs (IN/OUT) In this menu. GROSS. GROSS. SOURCE UA: The following signals can be specified as the source of the analogue signal: GROSS. PVS ON PVS OFF 41 Enable peak value store peak-value memory/buffer/store locked PVS1 INPUT: Choice of input signal for peak value store PVS1.000 s envelope function off envelope function on 3. : For test purposes.. 20 mA − Output +/− 10 V NOTE The current output or voltage output selection is made using jumpers on the amplifier motherboard..3 en .. the following options are possible: Display Meaning UA OFF 0 TO 20mA 4 TO 20MA UA OFF 10 VOLT − Output "20 mA Output +4.6: Remotes are available on the connector strip for controlling SCOUT 55 functions. you must return to measuring mode. No function is defined for the remotes at the factory. The procedure is described on Page 42.SIGNAL CAL SIGNAL *) ZEROSIGNAL *) *) Measuring mode The display corresponds to 50 % of the current full scale value Internal zero point To display the measurement signal. a calibration signal and a zero signal can be displayed instead of the measurement signal.42 Scout 55 MODE UA: Depending on the analogue signal you select. HBM A0236-5. INPUT SIGN. The pin assignment or allocation of the remotes is freely configurable. You can choose the following input signals: MEAS. CONTACT 1. the tare value is adopted NO FUNCT.Scout 55 Functions Level 0V Level 24V 43 no function (factory setting) Autocalibration ON Peak value operating mode for PV1 Store contents PV1 and PV3 are updated Peak value operating mode for PV2 Store contents PV2 are updated Autocalibration OFF Instantaneous value operating mode for PV1 Store contents PV1 and PV3 are frozen Instantaneous value operating mode for PV2 Store contents PV2 are frozen For the transition 0V − 24 V. SET 3 PARACODE 2 1 1 2 3 4 5 6 7 8 0 0 0 0 1 1 1 1 0 0 1 1 0 0 1 1 0 1 0 1 0 1 0 1 REMOTE Device control through remotes can be locked or enabled. AUTOCAL TARE PVS1 INST PVS1/HOLD PVS2 INST PVS2/HOLD ZEROING PRINT GROSS/NET PARACODE 1 PARACODE 2 PARACODE 3 BUTTON. ON OFF no display LOCAL Operating using keyboard and remotes Keyboard operation only A0236-5.3 en HBM . the current instantaneous input signal is adopted as the zero value A printout is triggered over the interface Gross at analogue output Net at analogue output External selection of parameter sets and binary coded inputs (see following table) ENABLED LOCKED PARAM.LOCK For the transition 0V − 24 V. 3 en . OFF/ON PRINT NET: Output the net value over the serial interface. Selectable device addresses *) 00 to 31 Address selectable only for RS485 version. giving the existing firmware version will enable us to provide effective support. ADDR*: Input the device address. If you have any questions for our service department or HBM branch. OFF/ON HBM A0236-5. for RS232.5. set address to 1 PRINT. NO PAR.GROSS: Output the gross value over the serial interface. ODD PAR. STOPBITS: The following settings are possible: 1 STOPBIT 2 STOPBIT COMM. the firmware status is indicated by this parameter. Selectable baud rates 300 600 1200 2400 4800 9600 PARITY: The following settings are possible: Selectable parity EVEN PAR. Example: P34 Software version P34 SERIAL NO: Display the serial number of the device. FUNCT) Scout 55 P_ _: In order to provide better support should you experience technical problems. BAUDRATE: You can choose between the following values as the baud rate for the serial interface.9 Additional functions (ADD.44 3. 0 = no heading (measured value only) 1 = Heading always 10 = Heading every 10 times etc. OFF/ON PRINT LVS: Output limit switch states over serial interface. PRINT PAR. OFF/ON PRINT PP: Output the MIN/MAX value over the serial interface. OFF/ON 45 PRINT MIN: Output the minimum value over the serial interface.3 en HBM . START NOTE The chosen print functions (apart from PRINT PAR) are run in measuring or by remote contact). OFF/ON PRINT OVERL Adjust repetition rate.Scout 55 PRINT MAX: Output the maximum value over the serial interface. mode (by pressing A0236-5. Heading comprising the source of the measured value and the unit.: Output all the parameters. logically links the limit switch outputs to the “Good/Bad evaluation”. C9B/10kN. 1 mV/V) is amplified and evaluated by the SCOUT 55. To prevent unintentional modifications. force transducer (e. Solution: The force characteristic measured with an S.3 en . As well as the control commands for the press. Device control through the remotes (remote control) must be activated.g. To guarantee the production process. is automatically stored in the current parameter set. The peak value store (maximum) is used to record the maximum force and it is evaluated with two limit switches with regard to the lower and upper limits. only the “Display signal selection” button is enabled for the machine operator on site. it gives the SCOUT 55 a start signal to begin the pressing cycle and once the process has finished. HBM A0236-5.46 Scout 55 ZERO/TARE: Any change to the tare value or the zero value made by keys (green) or remotes. This protection can be switched on or off: SAVE OFF SAVE ON 4 Example The following example uses a measurement task to show you the functionality of the device and the required settings. Problem definition: The forming process in a press is to be monitored in order to obtain uniform product quality.G. this maximum force must fall between the lower (F1) and upper (F2) force limit. during measurement. The parameter setups are protected against unauthorised modification by a password. The maximum force exerted by the press is to be recorded in each cycle. The start signal from the PLC clears the contents of the peak value store through the SCOUT 55 control input. A PLC takes over the control of the process. An additional limit switch is provided for overload protection (emergency shut down) of the machine. Scout 55 Wiring diagram: SCOUT 55 8/9 Limit3 5 C9B/10kN Limit1 PVS1 3 PLC 47 Power supply 0 / 24V Emergency shutdown press Logical evaluation of limit values 1 and 2 START Limit2 4 13 CONTACT 1 / PVS1 INST Serial interface for document printer. host computer. Timing diagram: Limit3 Limit2 Limit1 Contents of PVS1 Force characteristic Switching state Limit1 Limit2 1 0 1 0 24V 0 Start signal from the PLC (Control 1) PLC evaluation “ Good ” A0236-5. PLC. etc.3 en HBM . Must be enabled. a High signal is generated.3 en . The remote must be activated. Records the maximum peak value of the force characteristic. The input signal is the gross measured value. Limit2 Limit3 PVS1 Remote 1 HBM A0236-5. Checks whether the maximum load limit of the machine is exceeded (emergency shutdown function). The input signal is the gross measured value. The input signal is the output of the peak value store (maximum value). A positive switch direction must be set with positive output logic.48 Using the PLC to evaluate the limit value message: Good Reject Scout 55 Limit1 Limit2 1 1 0 1 1 0 Choose the following settings: Limit1 Checks whether the lower force limit has been reached. Checks whether the upper force limit has been reached. The function PVS1 INST must be selected. a Low signal is generated. a High signal is generated. the envelope function must be deactivated. Clears the contents of the peak value store. If limit LV1 is exceeded. A positive switch direction must be set with positive output logic. If limit LV3 is exceeded. PVS1 is cleared with remote 1 by switching to instantaneous value. A positive switch direction must be set with positive output logic. If limit LV2 is exceeded. The input signal is the output of the peak value store (maximum value). Scout 55 Key to symbols Group Parameter 49 select number old setting new value change value MEAS. MODE SET press for 2 sec Programming mode Dialogue PAR LANGUAGE ENGLISH DEUTSCH PAR A0236-5.3 en HBM . 50 SET Scout 55 Change group press twice ADAPTATION PAR TRANSDUCER Transducer type ____ 100Hz BE LVDT FULL BRG.P NOM.5VOLT Setting the excitation voltage UNIT Measured quantity unit ..3 en ... VALUE PAR press twice Signal filter selection . PAR N Input signal PAR INPUT 400mV/V 4mV/V Nominal value input (display range) dEc. Change group Amplifier adjustment SET press once CALIBR... PAR PAR EXCITATION 1V 2.. 006000N FILTER Continued on next page HBM A0236-5. Scout 55 51 PAR dEc...P RANGE Decimal point input .0007 PAR Zero value in mV/V A0236-5. Transducer signal in accordance with the desired display range SET PAR Change group Set limit switches 1..P STEP LIMITVAL.4 dEc.VALUE 00.1 Digit step input PAR 000000 000005 ENABLE Limit switch locked or enabled PAR OFF ON ZERO VALUE PAR MEAS SOURCE Limit value of different signal sources 000000 N NET VALUE GROSS... Range DEC.3 en HBM . POINT 00.60000 mV/V 0000 . 52 Scout 55 PAR SWITCH DIR. 3 and 4 accordingly +000005 N HBM A0236-5.LOW ACTIVE..HIGH PAR Remotes logic LEVEL dEc..P Limit value 1 PAR LV BUTT 0100 +003500 N NET VALUE ENABLED PAR Limit switch button function dEc.P HYSTERESIS Hysteresis value input SET . Effective direction PAR LOGIC LOWER HIGHER ACTIVE.3 en . Set limit switches 2.. 3 en HBM .Scout 55 53 Change group SET press once SET Change group PV STORE PAR Adjusting peak value stores IN/OUT PAR I/Os ENABLE Peak value store locked or enabled SOURCE UA Signal sources selectable PVS OFF PVS ON NET VALUE GROSS.P Set output signals NET VALUE GROSS. store 1 PAR MODE UA dEc.VALUE OFF 10VOLT PAR A0236-5.VALUE PAR PVS 1 INPUT Input signal choice. 54 Scout 55 INPUT SIGN.3 en . PVS1 INST SET press for 2 sec SAVE Query... Input signals ZEROSIGNAL MEAS.6 NO FUNCT. whether changes are to be saved SAVE DONE SET Save changes press once Measuring mode HBM A0236-5.SIGNAL PAR CONTACT 1 Pin assignment of remotes 1. ERR OUTOFRANGE The value chosen for measuring The device sets the maximum or range. but half bridge connected) Connect the transducer properly. Example: For unit V and mV/V.3 en HBM . Switch device off and then back on again. A transmission error occurred when saving the parameters DATA ERROR A0236-5. nominal minimum value automatically. OVFL B OVFL N CAL. been acknowledged by “ENTER”.000 Gross value overflow Net value overflow incorrect transducer/ sensor connection: No transducer/sensor connected No six-wire feedback connected Measuring bridge connected incorrectly (e. as value or tare value cannot be set.g. soon as the error message has as it exceeds the permissible limits.Scout 55 55 5 Error messages Cause Remedy Error message FIX The given value cannot be altered. the nominal value setting is fixed at 10. zero point value. full bridge set. 1 26 12 12.25 Hz Ambient temperature effect1) for 10 K modification (Autocalibration on / off) Sensitivity Zero point Measurement frequency range Butterworth low-pass Noise voltage1) V Hz VA mA Hz Vrms W mH m Hz mV/V mV/V mV/V mV/V mV/VPP mV/VPP UB = 1 Vrms 40.2. relative to the input HBM A0236-5.04 / 0.5 22 6.100 "4 "10 0.7 0...09 0.32 1 or 2. max.25 0..1 0.3 41 −3dB RunTm.4 1.. LVDT’s Permissible cable length between transducer and amplifier Measurement frequency range.3 2..19 max.5 Vrms 80.5.075 (ms) 0.10 5.5 0. fc (Hz) 500 200 80 40 20 10 5 Nom.. half and full bridge Inductive half and full bridge.10% 12 11 10 8 7 6 5 Overshoot % 2 2 2.7 98 4.1 14 25 48 90 180 700 1400 2900 (ms) 0.7 4...1 20/200 RiseTm..5000 6.05.1.1 0...8 7. (ms) 0. 48. 500 Scout 55 Specifications SCOUT 55 0.5 V UB = 1 V Bridge balance range UB = 2.5 5 8.1 1 0. (Hz) 750 395 190 68 37 19 9.1000 "400 "1000 10 1 % mV/V NomVal.3 0 0 0 0 0 0 Bessel low pass 0.4 2.015 "40 "100 1 0.5 10 19 38 75 150 300 1200 2300 4700 1) For UB=2.04/0.G.1 0.200 low medium 0.5 1.val fc (Hz) 400 200 100 40 20 10 5 2.3 3. adjustable (−1 dB) Input level Measuring range UB = 2..16 0.40 0.7 1.1 290 1. Overshoot approx..3 14 28 56 RiseTm.17 0. 500 0.200 Hz 0.3 0.56 6 Type Accuracy class Mains connection/supply voltage Power consumption. Safety fuse (slow-blowing) Amplifier Carrier frequency Excitation voltage UB ("5 %) Connectable transducers S.04 / 0.3 2.1 4..5 UB = 2. +6 %..2/2 2/20 −1dB (Hz) 485 245 78 38 19 9..5000 2.5 0.8 1.5 V UB = 1 V 0.05 0..2 0... −10 %.7 1.3 50 7..1 5.044 −3dB RunTm.5 V.1 high 20...6 −1dB (Hz) 400 215 111 39 21 11 5..2 0..0 2..3 en .400 50.60 8 200 (115 V) / 100 (230 V) 4800 "0.5 1.5.9 2.4 0.6 1.20 max... (Hz) (ms) 580 1.7 0..1 115/230. 3 (remote contacts) 100. The values double each time for the next lower measurement frequency) 2 Positive. net. 5 "20 .60 000 ("6 %) Peak value stores Number Function Update rate Clearing the peak value store.3 en HBM . negative. Net.05 Autocalibration on / off <0.25 Hz.. range 2 mV/V 57 V dB V % "5 V typically 110 "10 typically 0. max. Peak value −10 .. typ. min. differential voltage DC Linearity variation Long-term drift over 48 hours. Residual carrier voltage 38.4 mV/V V kOhm Ohm mA Ohm kOhm "10V (asymmetric) 5 1. Impressed current Permissible load resistance. peak-to-peak 0.Scout 55 Max. min. 30 minutes after switching on (warm-up time) Analogue output Applied voltage Permissible load resistance.33 0.. (independently adjustable) Factory settings. +10 0. The analogue output can show gross.83 (all Butterworth filter frequencies and Bessel filters >1.2 / <0.20 100 500 mVPP mVPP mVPP mV 4 3 2 <3 mV % V V V mV ms <3 < 0.05 4 Gross. 4.03 (for Butterworth filters and Bessel filters > 100 Hz) 3. Interference voltage at the output. max.1 0.4 kHz Residual carrier voltage 4800 Hz Long-term drift (over 48 h) (30 minutes after switching on) Effect of 10 K change in ambient temperature (additional effect to digital value) Zero point Sensitivity Limit switches Number Reference level Reference excit.3 (remote contacts) 3. positive and negative peaks and peak/peak values. Recording of the current value/ Peak value Time constant for envelopes ms ms ms ms A0236-5. permissible common-mode voltage Common-mode rejection Max.. hysteresis Adjustment accuracy Response time Meas. Internal resistance. Internal resistance... . 4800.8 unlimited 350 0.01 0. touch-sensitive keypad) I 176 x 98 x 211..58 Control outputs (limit value 1.5 10..6 1.5 0. Short-circuit current. typ.. even1) and none 11) .. 600. external power supply Permissible supply voltage range Output current.4. ASCII output Binary output Number of data bits Baud rate Parity Stop bit Scout 55 V V A A Vrms V V mA Meas.5 LCD (inverse with LED background lighting) Touch-sensitive keypad with 7 deposited button elements on the printed circuit board German/English/French/Italian/Spanish Parameter memory (EEPROM) Display Number of points Character height Type Keyboard Dialogue languages Effect of operating voltage in the case of changes in the specified range.3 en .88 mm kg Factory settings HBM A0236-5. over everything (WxHxD) Weight. max... HIGH level = 24 V Interface Measuring rate. warning VCTRL) Nominal voltage.. LOW Input voltage range.+50 −20.. 2400.+50 −20. special characters) 12.. typ. 50 8 300...30 0.. 2 8 (parameter sets) "10 (16-segment. 25 approx..01 −20.. Short-circuit period Isolation voltage. Remote contacts Input voltage range./s Bit Baud 24 11.24 12 approx.+50 IP40 (device) IP51 (front. HIGH Input current. plus var. relative to the full scale on zero point on sensitivity Nominal temperature range Operating temperature range storage temperature range Degree of protection. 1) mm % % 5C 5C 5C 0. approx. 1200. 96001) uneven. under DIN IEC 60 529 Protection class Dimensions. typ. Scout 55 59 A0236-5.3 en HBM . 3 en .60 Scout 55 HBM A0236-5. 25 limit value. 25 logic. 9 L D decimal point. 44 autocalibration. 46 measuring mode.3 en HBM . 37 control inputs− and outputs. 15 LVDT. 12 M mains voltage selection. 34 filters. 21 inductive transducers. 12 E envelope function. 41 error message. 39 A0236-5. disable/enable. 38 language selection. 34 aditional functions. 42 inputs/outputs. tolerance zone. 11 Master/Slave. 38 digit step. 34 limit switches. 39 G gross. 9 . 36 four−wire−technique. 43 H hysteresis. 55 F factory settings. 12 input signal. 15 C calibration. status. 36 N net. 25 net value. 35 . 25 setting in measuring mode. 38 fuses. 16 J jumpers. 14 full scale value. 41 B baud rate. 41 . 38 . 24 . 17 load/save. 39 limit values.SCOUT 55 61 7 Keyword index A adaptation. 29 motion count. 27 . 25 gross signal. 44 BNC−connector (female). 17 gross value. 9 measurement example. 39 I inductive displacement transducer. 29 T tare value. 16 P parameter. 25 . 39 enable. lock. 41 S.3 en . 12 transducer types. potentiometric transducers. 18 R remote. 41 piezoresistive transducer. 25 transducer connection. 29 parameter set. 12 serial interface. 38 taring. transducers. 44 switch direction. inductive full. 10 . 44 peak value store. 40 .-force transducer. 42 replacing the fuse. 31 step. 27 .G. S. 28 programming mode. 38 stop bit. inductive displacement transducers. 34 parameters. potentiometric transducers. 25 setting parameters. 11 RS−232 interface. 39 synchronisation. 24 . 14 voltage supply. piezoresistive transducers. 10 S S.G. 12 .G. save. 21 programming. 28 . 25 HBM A0236-5.G. S. force transducer.-full-and half bridges.62 SCOUT 55 O output logic of the remotes. 21 Z zero balance. 39 output signal. 21 potentiometric transducer. 43 load/save. 12 . 17 SET. LVDT. 31 parity. piezoresistive transducers. 25 V voltage output selection.and half bridges. 30 setting. 43 remotes. . D-64201 Darmstadt Im Tiefen See 45. D-64293 Darmstadt Tel.3 en .Modifications reserved.hbm.com Internet: www.They are not to be understood as express warranty and do not constitute any liability whatsoever.com A0236−5. All details describe our products in general form only.: +49 6151 803-0 Fax: +49 6151 8039100 Email: support@hbm. Hottinger Baldwin Messtechnik GmbH Postfach 10 01 51.