SAUDI ARAMCO ID/PID - 18-MAY-05 - REV0 (Standards Cutoff - June 2008) REV 3 SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER Review Procedure: Cement- Mortar protective lining for steel water pipe PROJECT TITLE SAIC-H-2001 WBS / BI / JO NUMBER EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION LAYOUT DRAWING NUMBER REV. NO. SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME 15-Dec-09 PLANT NO. EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME SAUDI ARAMCO USE ONLY SAUDI ARAMCO ACTIVITY NUMBER SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL REFERENCE A General Requirements A1 Procedure is identified & traceable to Contractor's Quality System. Format is ISO format and contains basic ISO elements such as Scope, references, Responsibilities, Definitions, etc A2 The Procedure shall address requirements related to Shop application of Cement-Mortar lining on steel pipe [ 4" and larger ] specified in 01-SAMSS-05 & AWWA C205. A3 Procedure should address the requirements to be adhered during the Cement line pipe storage, transportation and handling as per 01SAMSS-024 A4 Procedure address the Safety Requirements mandated in SAES-H-102. B Specific Requirements (Procedure Elements) B1 Surface Preparation Requirements: The steel surface shall conform to St2 of SIS-05-59-00 for the application cement mortar. 01-SAMSS-005, Para. 4.3.1 B2 Cement Lining Materials Requirements: 1. Portland Cement shall conform to the requirements of ASTM C150, Type V, including the optional chemical & Physical requirements as per Table 2 & 4. 2. Sand should be of fine aggregate (ASTM C136) & contains the deleterious substances that do not exceed the following limits: Clay Lumps and Friable Particles 3.00% by weight Acid Soluble Chlorides {Cl} 0.06% by weight Acid Soluble Sulfates {SO3} 0.40% by weight. 3. Mixing water shall not contain total dissolved solids in excess of 500 PPM. 01-SAMSS-005, Para. 4.2.2.1 Para. 4.2.3 Para. 4.2.4 B3 Cement Lining Mix Design: The Cement-mortar composed of cement and sand(ASTM C 136) in the proportion of 1:3 & water shall not exceed 01-SAMSS-005, 7 1/2 gal. (28.4 L) per 94 lb. (43 kg. ) of cement. (AWWA C205, Sec Sec. III B 4.4.1) B4 Application procedure of cement mortar lining - as per AWWA C205-07, Sec 4.4 01-SAMSS-005, Sec. III B B5 Curing of cement mortar lining and end capping requirements - as per AWWA C205-07, Sec 4.4.7 & Sec 6.2 01-SAMSS-005, Sec. III B Page 1 of 2 MECH. SYSTEM ID. PURCHASE ORDER NUMBER ACCEPTANCE CRITERIA QR NUMBER CONTRACTOR / SUBCONTRACTOR EQPT CODE SAUDI ARAMCO TIP NUMBER ITEM No. 30-Jun-08 DATE APPROVED Sch. Q, Section 3 Sch. Q, Attachment IV Para 1.1 01-SAMSS-005, Para. 6.2.2 SAES-H-102 WORK PERMIT REQUIRED? PASS FAIL N/A RE-INSP DATE SAUDI ARAMCO ID/PID .Mortar protective lining for steel water pipe PROJECT TITLE SAIC-H-2001 WBS / BI / JO NUMBER ITEM No. Inspection Checklists (SAIC) and Test Reports (SATR).(Saudi Aramco Form 175012500) 01-SAMSS-005. ACCEPTANCE CRITERIA 30-Jun-08 DATE APPROVED REFERENCE B6 The Procedure shall detail final inspection.6m of the end of the pipe at the 3.A. Initials and Date: QC Inspector PID Representative Performed Inspection Work / Rework May Proceed Name. 5. Schedule Q. AWWA C205-07. 2007. 9. Shop Applied.3.2. (Contract Edition) 2. Organization. Para.) Contractor / Third-Party Saudi Aramco Construction Representative* PMT Representative Work is Complete and Ready for Inspection: Name. Contractor's Quality Requirements. 6. Initials and Date: Name. Para.1 Table 1 B9 Incorporation of the Saudi Aramco Test & Inspection Plan with the applicable S. Initials and Date: T&I Witnessed QC Record Reviewed Work Verified T&I Witnessed QC Record Reviewed Work Verified T&I Witnessed QC Record Reviewed Work Verified Name.June 2008) REV 3 SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER Review Procedure: Cement. 4.18-MAY-05 . STD FOR CEMENT-MORTAR PROTECTIVE LINING & COATING FOR STEEL WATER PIPE (4" & Larger) -SHOP APPLIED. 01-SAMSS-005. Initials and Date: *Person Responsible for Completion of Quality Work / Test Y = YES Page 2 of 2 N = NO F = FAILED . and 12 o'clock positions 01-SAMSS-005. Sign and Date: Name. Internal Cement Mortar Lining of Steel Pipe (31 October 2004) 3.Detailed Requirements as Per 01-SAMSS-005 REFERENCE DOCUMENTS: 1. CONTRACTOR / SUBCONTRACTOR PASS FAIL N/A RE-INSP DATE REMARKS: ATTACHMENTS: Attachment 1 .4. Initials and Date: QC Supervisor Proponent and Others Quality Record Approved: Name. (2 Aug.1 B7 Thickness Verification: The thickness of the cement lining shall be checked within 0.3 B8 The Procedure shall address the testing and acceptance criteria specified in 01-SAMSS-05 (See attachment 1) 01-SAMSS-005 Para 5. Scope of Work & Project Quality Plan 15-Dec-09 QR NUMBER MECH.REV0 (Standards Cutoff . SAUDI ARAMCO ID/PID .18-MAY-05 . 1 . Attachment 1 .Mortar protective lining for steel water pipe SAIC NUMBER SAIC-H-2001 30-Jun-08 DATE APPROVED 15-Dec-09 QR NUMBER MECH.REV0 (Standards Cutoff .Detailed Requirements as Per 01-SAMSS-005 & AWWA-205 SAIC-H-2001 Attach.June 2008) REV 3 SAUDI ARAMCO INSPECTION CHECKLIST Review Procedure: Cement. 1 .SAIC-H-2001 Attach.