SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO INSPECTION CHECKLIST Pre-Test Inspection of Vessels (Pressure Vessels, Fin Fan Coolers, etc) PROJECT TITLE SAIC NUMBER DATE APPROVED QR NUMBER SAIC-A-2025 WBS / BI / JO NUMBER 25-May-05 MECH- CONTRACTOR / SUBCONTRACTOR EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL EQUIPMENT DESCRIPTION REV. NO. PURCHASE ORDER NUMBER EQPT CODE SYSTEM ID. PLANT NO. EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL SAUDI ARAMCO USE ONLY WORK PERMIT REQUIRED? ITEM No. A ACCEPTANCE CRITERIA Test Pack Verification: Test Diagram is submitted showing the following: a. Limits of piping to be tested including test manifold and equipment included in the test. b. Test pressure of the system c. Relief valve setting d. Safety Instruction Sheet Hydrostatic Testing Procedure has been approved. REFERENCE PASS FAIL N/A RE-INSP DATE A1 SAES-A-004, Para. 5.6.1 A2 A3 SAES-A-004, Para. 7.1.1 Verify that pressure vessel has been constructed per approved drawings, Contract drawings Verify all nozzles / dimensions as per drawings Verify that all fabrication including welding of support attachments and repair work (if any) has been completed. (ASME VIII, UG-99, Para. a-1) Weld Summary Record was verified to indicate completion of all weld joints and the applicable weld inspection requirements (visual and NDE). All required inspection / testing (RT, MT, PT, PWHT, PMI) has been completed and inspection control sheet to be signed by Saudi Aramco. (ASME VIII, UG-99, Para. a-2) Safety Instruction Sheet (SIS) for the vessesl/equipment is complete and approved. (This Sheet will confirm the required field test pressure for the system/equipment.) The Test Pressure at top of vessel is verified with the SIS and conform with the following, as applicable: a) 1.5 times MAWP for ASME D1 vessels b) 1.25 times MAWP for ASME D2 vessels Field Verification/Pre-Test Inspection of Vessel Vents are provided at all high points in the position in which it is to be tested to purge all possible air during water filling. Vessel must be adequately supported during hydrotest if it is tested out of position The strength of existing foundation/supports shall be confirmed to be adequate for additional weight of hydrotest fluid. All joints and faying surfaces, except those specifically designed and designated as removable bolted connections, are seal welded by a continuous fillet weld (required external weep holes shall be left unwelded). Weld Summary Record was verified to indicate completion of all weld joints and the applicable weld inspection requirements (visual and NDE). ASME VIII, UG99, Para.(i) SAES-A-004, Para.6.3.1 SAES-A-004, Para.6.3.1 32-SAMSS-004, Section 16.3.1 SAES-W-012 Para. 16.1.2 32-SAMSS-004, Section 16.3.1 SAES-A-205, Para. 4.2 A4 A5 A6 A7 A8 SAES-A-004, Para. 6.3.1 B B1 B2 B3 B4 SAES-W-010, Para. 11.15.1 B5 SAES-W-010, Para. 15.2 Page 1 of 3 General Requirements for Pressure Testing. (30 June.2.1 B12 B13 B14 B15 B16 B17 Best Practice (Project Quality Plan) REMARKS: REFERENCE DOCUMENTS: 1. Vessel Trim (associated piping) receives a strength test except in Utility services at 150 psi and less when a service test can be conducted.) No paint or primer is applied to a vessel prior to hydrostatic testing.3.3. etc) PROJECT TITLE SAIC NUMBER DATE APPROVED QR NUMBER SAIC-A-2025 WBS / BI / JO NUMBER 25-May-05 0 MECH- CONTRACTOR / SUBCONTRACTOR 0 ITEM No. 10. and Re-rating of Process Equipment (30 November. Pressure Testing of Plant Piping and Pipelines. lead. spatter. Prior to final inspection & pressure test. Repairs. Alternative Rules (2002 Edition) Page 2 of 3 .3. Section 16. (30 September. 2003) 2. etc. new vessel internal and external surfaces have been thoroughly cleaned.4 32-SAMSS-004. Section 16. 5. Section 16. Para. Alterations. B) Construction sequence allows 100% visual inspection of welds during hydrotest. (NOTE: Gaskets may be used as service gaskets if the bolted joint is not disassembled after testing.3. etc. 0 REFERENCE 32-SAMSS-004. 32-SAMSS-004. SAES-A-004. grit. Para.3 PASS FAIL N/A RE-INSP DATE B7 B8 B9 B10 B11 Shellacs. Section 16.2/19/05 . Telltale holes are OPEN during pressure test. [Reference: ASME VIII. Fin Fan Coolers. B6 ACCEPTANCE CRITERIA Post Weld Heat Treatment (PWHT) is complete.Rules for Construction of Pressure Vessels.2 32-SAMSS-004.12 32-SAMSS-031. example: Sumps. Manufacture of Pressure Vessels (29 December 2004) 5. oil. paint.9 SAES-L-150. ASME Section VIII. dirt. Section 16. Jacketed Vessel exams & hydrotest sequence are planned and detailed in design & during hydrotesting (per test procedure). SAES-D-008.6 32-SAMSS-004. 5. Vertical vessels tested in horizontal position are supported such that primary stresses in any part of the vessel do not exceed 90% of minimum specified yield strength of the vessel material.3.3. 2003) 4. Para. (NOTE: Vessel Trim testing is often overlooked. scale.3. SAES-L-150. All welded attachments with telltale holes shall be pneumatically tested at minimum 35 kPa (5 psi) prior to heat treatment and vessel pressure testing.3 32-SAMSS-004. Gaskets and bolting materials are as specified on data sheet. Section 16.August 2004) SAUDI ARAMCO INSPECTION CHECKLIST Pre-Test Inspection of Vessels (Pressure Vessels. UG-99 sect.REV 0 (Standards Cutoff . glues.are not to be applied on gaskets during testing.SAUDI ARAMCO ID/PID . Horizontal vessels shall be tested while resting on their permanent support saddles without additional supports or cribbing. Section 16. ) Sampling piping systems are pressure tested as an integral part of the equipment to which it is connected. and construction aids are removed. Jacket design & installation is carefully planned. Section 16. (e)] 32-SAMSS-004. A) Inner vessel construction & hydrotesting is completed prior to outer jacket installation and hydrotesting. 2003) 3. Any slag. Division 1 .Rules for Construction of Pressure Vessels (2002 Edition) 6.3 SAES-L-150.4 32-SAMSS-004.11 32-SAMSS-004.2. Division 2 . ASME Section VIII. Equipment or parts that are clad shall be hydrotested with water having chloride content not greater than 50 ppm. Initials and Date: QC Record Reviewed Work Verified QC Supervisor Quality Record Approved: Name.2/19/05 . Initials and Date: Name. Fin Fan Coolers. etc) PROJECT TITLE SAIC NUMBER DATE APPROVED QR NUMBER SAIC-A-2025 WBS / BI / JO NUMBER 25-May-05 0 MECH- CONTRACTOR / SUBCONTRACTOR 0 ITEM No.SAUDI ARAMCO ID/PID .August 2004) SAUDI ARAMCO INSPECTION CHECKLIST Pre-Test Inspection of Vessels (Pressure Vessels. Organization. Initials and Date: Saudi Aramco PMT Representative T&I Witnessed QC Record Reviewed Work Verified QC Inspector Performed Inspection Name. Sign and Date: *Person Responsible for Completion of Quality Work / Test Proponent and Others Name.REV 0 (Standards Cutoff . Initials and Date: T&I Witnessed QC Record Reviewed Work Verified Y = YES N = NO F = FAILED Page 3 of 3 . ACCEPTANCE CRITERIA 0 REFERENCE PASS FAIL N/A RE-INSP DATE Contractor / Third-Party Construction Representative* Work is Complete and Ready for Inspection: Name. Initials and Date: Work / Rework May Proceed PID Representative T&I Witnessed Name.