Comau RoboticsPresentation Property of Comau S.p.A. - Duplication prohibited Comau Robotics Headquarter Robotics Headquarter Via Rivalta 30 10095 Grugliasco TO (Italy) Tel. +39-011-0049111 Telefax +39-011-0045481 One of the major players in the Wide range of integrated solutions manufacturing of Over 30 years of experience in industrial robots high quality Automation Property of Comau S.p.A. - Duplication prohibited February 2012 2 COMAU Robotics Offer Comau is continuously investing in Robotics in order to have robots and packages as a source of innovation and competitive advantage in a wide Integrated Robotized Solution range of applications field. Naked Robot Application package We supply SMART & EASY Robotized Solutions Property of Comau S.p.A. - Duplication prohibited February 2012 3 Comau Robotics – Excellence in Applications Press-Shop Automation Spot Welding Foundry Arc Welding Remote Laser Welding Sealing / Glueing Plastic Handling & Palletizing Property of Comau S.p.A. - Duplication prohibited February 2012 4 Robot Family Range – Low and Medium Payload Smart5 ARC4 - Smart5 SiX - Smart5 NS – Smart5 NM With payloads from 5 to 45 kg, models typically used for arc-welding, machine tool tending, assembly, manipulating, sealing and polishing applications. These robot families feature high repeatability (up to 0.05 mm) and suit to all the applications requiring the highest speed and precision. ARC4 5-1.9 SiX 6–1.4 NS 12–1.85 NS 16-1.65 Property of Comau S.p.A. - Duplication prohibited NM 16-3.1 NM 25-2.2 NM 45-2.0 February 2012 5 Robot Family Range - High Payload Smart5 NJ - Smart5 PAL - Smart5 NJ4 With a payload from 110 to 270 kg, the Smart5 NJ models representing the state of the art in mechanical design, offering top performance in terms of speed, robustness, reliability and precision. Smart5 PAL is the COMAU robot that meets customer requirements and high quality demands in General Industry Sector, mainly in loading/unloading applications, multiple products pick up, palletizing and high speed operations. The innovative but long established “Hollow Wrist" technology has been further enhanced by the Smart5 NJ4 models: their entire welding dressing is housed in the forearm rather than externally. Hollow Wrist models NJ 130-2.6 NJ 110-3.0 NJ 220-2.7 NJ 165-3.0 PAL 180 – 3.1 PAL 260 – 3.1 NJ4 NJ4 NJ4 NJ4 NJ4 170-2.5 175-2.2 220-2.7 220-2.4 170-2.9 Property of Comau S.p.A. - Duplication prohibited NJ4 270-2.7 NJ4 220-3.0 February 2012 6 Robot Family Range - Heavy Duty Smart5 NJ - Smart NX A wide working area for heavy duty applications. The Smart5 NJ heavy duty family are the best in class about ratio between max payload up to 500 kg and 3.0 m reach with a floor space-saving base. The Smart NX, featuring a payload of up to 800 kg and a reach of more than 3.8 meters, are between the stronger robots in the world! NJ 3702.7 NJ 2903.0 NJ NJ NJ NJ 500-2.7 450-2.7 420-3.0 370-3.0 NX2 800–3.8 NX1 600–3.0 Property of Comau S.p.A. - Duplication prohibited February 2012 7 New “hollow robots – THE effective solution All the Advantages of a Smart5 NJ4wrist” “Hollow Wrist” Revolutionary Project Integrated dressing from base to the flange of the robot. Parallelogram structure with no balancing mass. Perfect symmetry of the mechanical structure. Strong, agile and streamlined kinematic structure. Reduction in cycle-time. Low power consumption. Reduced footprint. Possibility of installation both on floor and at ceiling 100% Off-line Programming Availability of 2 versions: Standard and Compact. Property of Comau S.p.A. - Duplication prohibited February 2012 8 SMARTLaserTM - Remote 3D Laser Welding Patented 3D Remote Laser Welding System Based on the CO2 remote laser application experiences (COMAU Agilaser). High displacement speed of the laser beam and large working volume. System driven by the standard Robot Control Unit & specific COMAU software to verify reachability, collision, welding angles. User interface on the Teach Pendant. This advanced technology allows to get rid of the geometrical constraints due to the application of welding guns or torches Property of Comau S.p.A. - Duplication prohibited February 2012 9 ATHOMO: Innovative “Plug & Play” Arc Welding Cell The Nucleus Robots, platform, positioner and fixtures are mechanically connected Software &Test Programming and welding process validation done at system integrator’s site Shipment as a Whole The cell is shipped to final customer’s site without disassembling Final Installation Safety barriers mounting and minimal or no reprogramming ATHOMO cells can be further geographically relocated minimizing reinstallation time/cost ATHOMO can be used as a stand alone unit or as a module for integrated systems. Property of Comau S.p.A. - Duplication prohibited February 2012 10 C5G: Next Generation Robot Control Unit High processing power the C5G uses the latest generation of industrial PC’s APC820 with Core 2 Duo technology CPU which is capable to obtain high performances with low energetic consumption. Modular system for drives unit and I/O Modular system for drives up to 9 or 10 axis in the base cabinet function of the power. Compact dimensions 800x500x1100 mm Free and ergonomic space for application functions integration Energy saving system Low consumption during operations. Lowest consumption in stand by. Cooling system proportional to the level of the Control Unit’s operations Energy network recover system with program of high dynamic content Property of Comau S.p.A. - Duplication prohibited February 2012 11 Wireless technology at your hands The WiTP Wireless Teach Pendant, is the first important application of Wireless Technology in the industrial robotics sector, maintaining and implementing the typical operations of traditional networks (wiring fitted) but with no need for physical connection between the C5G and the TP. With the Wireless Teach Pendant, all the traditional data communication & robot programming activities can be carried out without the restrictions caused by the cables connected to the Control Unit, but at the same time absolute safety is ensured. WIRELESS TP FIRST IN THE WORLD! Property of Comau S.p.A. - Duplication prohibited February 2012 12 Comau Robotics Aftermarket Service Field Support: to increase process reliability, product performance and maintain investment value • Emergency services • Help desk • Service pack & Preventive maintenance activity Smart Technology Re – used solutions in relation with Customers needs I.E. support Upgrades Reconditioning Reconfiguration Spare Parts Management: to optimize Customers stock and assure continue production Recommended Spare part Stock on site Repair with exchange Robotics Training Center supplied at our Training College center or at Customer’s facilities From Basics to Advanced Training on the Job Property of Comau S.p.A. - Duplication prohibited February 2012 13 Comau Robotics Aftermarket Service SERVICE 1. Help desk 2. Commissioning 3. Robot & plc programming 4. Service 5. Maintenance & refurbishment 6. Support to production 7. Field modification & retrofit 8. Hardware & software upgrade 9. Service contract management SERVICE & TRAINING ITALY AFTER MARKET SERVICE & TRAINING ROW TRAINING 1. Training courses held by field skilled teachers 2. Training area with 4 robotized cells and dedicated rooms 3. Training in customer language at our site or customer’s site 4. Tailored courses on customer need SERVICE CONTRACT & RE-USED SALES SPARE PARTS 1. Supply of spares/repairs for at least 10 years after product end of production 2. Quotes for obsolete material not in price list SPARE PARTS & REPAIRS SERVICE CONTRACT SALES 1. MAINTENANCE & REFURBISHMENT CONTRACT 2. TAILORED SERVICE CONTRACT Property of Comau S.p.A. - Duplication prohibited REPAIRS 1. Exchange repairs & revision on price list 2. Quotes for repair obsolete material not in price list February 2012 14 COMAU S.P.A. VIA RIVALTA,30 10095 GRUGLIASCO (TO) ITALY TEL. +39 011 0049111 www.robotics.comau.com Property of Comau S.p.A. - Duplication prohibited February 2012 15