’16FSAE Brochure Included in this catalog is the summation of all the parts produced for the FSAE competition by RCV Performance Products. Updated 1/19/16 RCV Performance 2015 -2016 Season [FSAE BROCHURE] RCV Performance Table of Contents Steel Axles & Components………………………………………………………………..3-11 Wheel Hubs, Brakes, and Bearings…………………………………………………12-17 Kit Break Downs / Ordering Info……………………………………………...…….19-21 Order Form…..……………………………………………………………………………….……..22 FAQ…………………………………………………………………………………………………23-24 Contact Info: Sales: 815-877-7473 RCV Performance Products 611 Beacon St Loves Park, IL 61111
[email protected] Note: Prices shown are subject to change without notice. The data contained in this catalog has been thoroughly checked for accuracy; however, we cannot assume any responsibility for errors, omissions, or typographical mistakes that may appear. Product details & information can be found on our website at: http://www.rcvperformance.com/fsae RCV Performance |
[email protected] 2 First. faster turnaround time. each tripod housing was profile milled around the tripod shape and the stub shafts were bored out. Second. the axle was changed from a gun drilled billet to a formed DOM tube for reduced weight. you will have to cut your own snap ring grooves and cut the axle to its final length. 4 x RCV Performance Triangular CV Boots. we do not supply the spindle nuts for the outboard joints. Then the tripod was modified to improve strength and reduce weight. This allows the wheel center and bearings to mount directly to the tripod housing. That being said. 4x RCV Billet Tripods 2 x Custom Length Axles. The result is one of the lightest steel axle assemblies around. The tripods will wear out very quickly at higher angles. Literally every single component has been FEA optimized for reduced weight and maximum strength with a great deal of destructive testing done to follow up the FEA optimization. 2 x Outboard lightened tripod housings. more than 3 pounds per axle has been shaved off with no loss in performance. these axles are limited to about 12 degrees of angle.com | RCV Performance . We have developed more options for the inboard and outboard housings. So. Miata wheel hub. Compared to the original products. the new axles weigh from four to five lbs depending on length. the plunging / centering system was discarded based on testing and observations. therefore effectively removing the need for a wheel hub. all for one of the best prices you can find.RCV Performance [FSAE AXLE BROCHURE] Steel Axle Kit This is the new and improved steel axle set that is being produced by RCV Performance. Input lengths for right and left side below. and if they are plunged all the way into the tripod housing the bar can contact the housing. To achieve this. Choose from the available options below. here is what's included in a “kit”: 2 x Inboard lightened tripod housings. 10 x Snap Rings 3 Sales@rcvperformance. Next. and improved concentricity. A couple quick technical notes for you. as well as Hyper racing’s hub-less wheel center. Choose from the available options below. Third. or the snap rings / bolts for your diff. (Look for recommendations in the FAQ sections!) You should source those yourself as a lot of teams use different parts. Last. We now support the Wavetrack differential. Use a carbide cutting tool on a lathe.com 4 .$222 D4824 Drexler Medium. 1.11 lbs . we offer an extended length stub on the tripod housing and stub axle.404 lbs . Inboard Tripod Housing options (individual pricing included): D4630 Drexler Short 1.325 lbs . or a grinding disk to cut as the material is hardened.$222 RCV Performance | Sales@rcvperformance.[FSAE BROCHURE] RCV Performance Note: The Torsen style inner tripod housings and stub axles are cut to length. Since teams are required to make their own housings.$222 D4825 Drexler Long. 1. 27 lbs .$222 D4600 Taylor Race Engineering Diff.$222 5 Sales@rcvperformance.$222 D4671 Quaife 23 Tooth (Ford). 1. .21 lbs . 1.7lbs .com | RCV Performance .RCV Performance [FSAE AXLE BROCHURE] D4486 Torsen. com 6 . 1.$222 D5253 Wavetrack. 1.[FSAE BROCHURE] RCV Performance INV-02004202 (D4485) Quaife 27 Tooth (Honda).19 lbs .17 lbs .$222 RCV Performance | Sales@rcvperformance. 15 lbs . 2.$222 D4484 VW (22 T).com | RCV Performance .26 lbs . 1. 1.$252 7
[email protected] lbs .$222 D5221 Hyper Racing Wheel Center.RCV Performance [FSAE AXLE BROCHURE] Outboard Housing Options: D4483 Polaris (20 T). com 8 .[FSAE BROCHURE] RCV Performance D5371 Miata Outboard Housing(26 T).16 lbs . 1.$222 RCV Performance | Sales@rcvperformance. 17”. 1.71 lbs .02 lbs .36 lbs .06 lbs .88 lbs .com | RCV Performance .$222 2020-2300 (D5283)-.33 .$222 2020-1700 (D5159)-.13”.60 9 Sales@rcvperformance.$222 Boot 615-3 Triangular Boot for Tripod Housings– $9 Snap Ring 214-54 Steel Axle Kit Snap Ring – $ .15”.$222 2020-1300 (D5157)-.$90 Axle Length options: 2020-1100 (D5158)-.11”.RCV Performance [FSAE AXLE BROCHURE] Tripods D4672-TA Lightened FSAE Tripod For Tripod Housing. 1.19 lbs .$222 2020-2108 (D5210)—21.23”. 1.08”. 1. 1. 1. .19”.54 lbs .$222 2020-1500 (D5115)-.$222 2020-1900 (D5160)-. 2. com if you have any questions. Please see the of the "3D measurement" drawing for more details. Then measure the distance between the back of the tripod housing to the back of the tripod housing minus . Send the right and left side dimensions to sales@rcvperformance. Center the Inboard Tripod in its respective housing.com 10 . Locate the tripod housings to the differential and wheel hub.com. Once this is done. Please feel free to contact us at sales@rcvperformance. Adjust the overall axle length until the outboard tripod is centered in the housing at ride height.step file axle components to your assembly. We will send you the appropriate outer and inner tripod housings for you to get actual measurements. Mate the tripods to the standardized axles. Once you have received the parts.[FSAE BROCHURE] RCV Performance How to determine axle length by setting the car at ride height using a 3D model: Add the provided . Please see the "in car" measurement drawing below.500". RCV Performance | Sales@rcvperformance. NOTE: Overall axle length simply means the entire length of the axle. the axle length is simply the length of the shaft. The additional components on the website are provided for you to build a full assembly of the axles. How to determine the axle length using your actual vehicle: First. set the car at maximum bump or the point at which the tripod housings are closest together. and we will send you the appropriate length axle. not the cup to cup distance or the center of CV distance to center of CV distance.com to request the tripod housings. contact us at sales@rcvperformance. com | RCV Performance .RCV Performance [FSAE AXLE BROCHURE] Snap ring groove cutting print and information: 11 Sales@rcvperformance. and are constructed of 4340 steel. 1.com 12 .$330 RCV Performance | Sales@rcvperformance. Currently. we are making brake rotors in 10”. 9”. and 220mm variations. We also have lug nuts for 3. Wheel Hub Kits: D5116-HA: Front Wheel Hub Kit – Total: $582 D5116 Front Wheel Hub (1). but a test stand was developed to apply a constant cyclical load to verify fatigue would not be a problem over the life of an FSAE car.7 lbs . Each one of our wheel hub designs has undergone extensive testing and development over the past 9 months. They all feature hollow titanium wheel studs.25 each. They all have a very standard 4 x 100mm bolt pattern and have attachment points for floating brake rotors. There are 2 models: front hubs and rear hubs that have integrated tripod housings. Not only was a great deal of FEA testing done. RCV now offers a line of wheel hubs for FSAE cars.[FSAE BROCHURE] RCV Performance Wheel Hubs & Brake Rotors To complement our lightweight steel axles. This provides maximum strength and minimal strength degradation due to fatigue. 325x24LUG – 3/8-24 Lug Nut .$60 13 Sales@rcvperformance. 0.$48 ea .03 lbs .90 .Lug nut features a 60 degree taper D5117 Hub Nut (1).04 lbs . 0.com | RCV Performance .RCV Performance [FSAE AXLE BROCHURE] D5124 Titanium Studs (4).$3. com 14 .[FSAE BROCHURE] RCV Performance D5580-HA: Rear Wheel Hub Housing Kit – Total: $609.10 lbs .$48 ea 185-10C Boot (1) $9 RCV Performance | Sales@rcvperformance. 0.03 lbs .$330 D5239 Hub Nut (1).6 lbs .00 D5580 Rear Wheel Hub Housing (1). 0.$78 D5124 Titanium Studs (4). 2. 80 ea MCM97633A180 Snap Ring (6) $.01 lbs .$78 D5141 Rotor Pin (6). 0.60 ea 15
[email protected] Performance [FSAE AXLE BROCHURE] Brake Rotor Kits: D5107-RA: 9” Rotor Kit –Total: $146.40 D5107 9” Brake Rotor (1). 1.com | RCV Performance .13 lbs .$10. 27 lbs .80 D5108 10” Brake Rotor (1).$72 D5141 Rotor Pin (12) .$9.[FSAE BROCHURE] RCV Performance D5108-RA: 10” Rotor Kit – Total: $286.60 ea RCV Performance |
[email protected] ea MCM97633A180 Snap Ring (12) $.95 lbs .com 16 .$78 D5109 Rotor Floater (1). 0. 0. 1.00 ea MCM97633A180 Snap Ring (6) $.RCV Performance [FSAE AXLE BROCHURE] D5284-RA: 220mm & 4.40 D5284 220mm & 4.25 lbs $90 D5141 Rotor Pin (6) $9. 1.40 D7352 220mm & 4mm Thick Brake Rotor (1).5mm Thick Brake Rotor (1).com | RCV Performance .29 lbs $90 D5141 Rotor Pin (6) $9.60 ea D7352-RA: 220mm & 4mm Thick Rotor Kit -Total: $158.5mm Thick Rotor Kit -Total: $158.60 ea 17
[email protected] ea MCM97633A180 Snap Ring (6) $. 10” Brake (D5108-RA) & Boot.90 lbs . 9” Brake (D5107-RA) & Boot. 220mm Brake at 4mm Thick (D7352-RA) & Boot.$54 Complete Hub & Brake Kits: FW9HA: Front Wheel Hub (D5116-HA). 3.55 lbs .96 lbs – Total: $162 L610549 Bearing (2. 2x Bearings (FSAE-BP-R).$1219.$848.40 RT10WHA: Rear Wheel Hub (D5580-HA). 2x Bearings (FSAE-BP-F). 6.$988.75 lbs .5mm Thick (D5284-RA).40 RCV Performance |
[email protected] lbs – Total: $60 08125 Bearing (1. 2x Bearings (FSAE-BP-R). 3.com 18 . 2x Bearings (FSAE-BP-R). 2x Bearings (FSAE-BP-F). 2x Bearings (FSAE-BP-R).40 RT220WHA-4MM: Rear Wheel Hub (D5580-HA).[FSAE BROCHURE] RCV Performance Bearing Components (2 needed per hub): FSAE-BP-F: Front Hub Bearing Kit: 0.40 FW10WHA: Front Wheel Hub (D5116-HA).40lbs .40 FW220HA-4MM: Front Wheel Hub (D5116-HA).$1091.91 lbs.$1079. 2x Bearings (FSAE-BP-F).$42 08231 Bearing Cup (2.$18 FSAE-BP-R: Rear Hub Bearing Kit: 0. 2x Bearings (FSAE-BP-F).80 RT220WHA: Rear Wheel Hub (D5580-HA). 220mm Brake at 4.$860.24 lbs . 3.7175” OD) (1) .91 lbs. & 10” Brake (D5108-RA).$1091.$108 L610510 Bearing Cup (3. 6.5mm Thick (D5284-RA) & Boot.$860.40 RT9WHA: Rear Wheel Hub (D5580-HA).5” ID) (1) . & 220mm Brake at 4mm Thick (D7352-RA).25” ID) (1) . & 9” Brake (D5107-RA).80 FW220HA: Front Wheel Hub (D5116-HA). 6.3125” OD) (1) . 3. & 220mm Brake at 4. 6.24 lbs . Polaris 20T ($222) D4484 .Hyper Racing Wheel Center ($252) D5371 .com | RCV Performance Outer Joint (2 Needed) D4483 .Quaife 27 Tooth (Honda) ($222) D5253 .Drexler Short ($222) D4824 .Wave Track ($222) Axle Length (2 Needed) D5158 .Drexler Long ($222) D4486 .15" ($222) D5159 .23" ($222) Boots & Snap Rings 615-3 Triangular Boot for Tripods ($9) -1 Boot Needed Per Joint (*Excluding D5580-HA) -*D5231-HA Kit Includes One 185-10C Boot 214-54 Snap Ring ($.Taylor Race Engineering Diff ($222) D4671 .60) .VW 22T ($222) D5221 .19" ($222) D5210 .17" ($222) D5160 .Quaife 23 Tooth (Ford) ($222) D4485 .RCV Wheel Hub Housing ($609) * *1x 185-10C Boot Is Included In Hub Housing Kit Tripods (4 Needed) D4672-TA Tripod for Tripod Housings ($90) .13" ($222) D5115 .21" ($222) D5183 .Drexler Medium ($222) D4825 .Miata Outboard Housing ($222) D5580-HA .10 Needed 19
[email protected] ($222) D4600 .RCV Performance [FSAE AXLE BROCHURE] Steel Axle Kit Inner Joint (2 Needed) D4630 .11" ($222) D5157 . Front Hub & 220mm @ 4mm Brake Kit ($860.Bearing (2) -08231 .com 20 .Front Wheel Hub (1) -D5124 .Front Hub & 220mm @ 4.5mm Brake Kit ($860.Front Wheel Hub (1) -D5124 .Titanium Studs (4) -D5117 .Front Wheel Hub Kit (1) -D5116 .Front Hub & 9" Brake Kit ($848.Rotor Pin (6) -MCM97633A180 .Bearing Outer Race (2) D7352-RA .Front Wheel Hub (1) -D5124 .Rotor Floater (1) -D5141 .220mm @ 4mm Brake Rotor Package (1) -D5284 .Rotor Pin (6) -MCM97633A180 .Snap Ring (6) RCV Performance |
[email protected] Hub Nut (1) FSAE-BP-F .40) D5116-HA .10" Brake Rotor (1) -D5109 .9" Brake Rotor (1) -D5141 .Front Hub Nut (1) FSAE-BP-F .Snap Ring (6) FW220HA-4MM .Front Wheel Hub Kit (1) -D5116 .Front Hub Bearing Kit (2) -08125 .Titanium Studs (4) -D5117 .40) D5116-HA .Front Wheel Hub Kit (1) -D5116 .80) D5116-HA .Front Hub Bearing Kit (2) -08125 .Front Hub Bearing Kit (2) -08125 .Front Wheel Hub (1) -D5124 .9" Brake Rotor Package (1) -D5107 .Bearing (2) -08231 .[FSAE BROCHURE] RCV Performance Front Hub with Brake Kits FW9HA .Titanium Studs (4) -D5117 .Front Wheel Hub Kit (1) -D5116 .Front Hub Bearing Kit (2) -08125 .Bearing Outer Race (2) D5107-RA .Front Hub Nut (1) FSAE-BP-F .5mm Brake Rotor Package (1) -D5284 .Bearing (2) -08231 .Bearing Outer Race (2) D5108-RA .9" Brake Rotor (1) -D5141 .Rotor Pin (6) -MCM97633A180 .40) D5116-HA .Front Hub & 10" Brake Kit ($988.Rotor Pin (6) -MCM97633A180 .Bearing Outer Race (2) D5284-RA .9" Brake Rotor (1) -D5141 .Front Hub Nut (1) FSAE-BP-F .Snap Ring (12) FW220HA .Snap Ring (6) FW10WHA .10" Brake Rotor Package (1) -D5108 .Titanium Studs (4) -D5117 .Bearing (2) -08231 .220mm @ 4. RCV Performance [FSAE AXLE BROCHURE] Rear Hub with Brake Kits RT9WHA .Snap Ring (12) Additional Item Need For Each Kit D4672-TA Tripod for Housings ($90) 21
[email protected] Hub Bearing Kit (2) -L610549 .10" Brake Rotor (1) -D5109 .Snap Ring (6) RT10WHA .Bearing (2) -L610510 .Rear Wheel Hub (1) -D5124 .Rear Hub Boot (1) FSAE-BP-R .Snap Ring (6) .Rotor Pin (6) -MCM97633A180 .40) D5580-HA .Rear Hub & 220mm @ 4mm Brake Kit ($1091.Titanium Studs (4) -D5239 .Bearing Outer Race (2) D5108-RA .com | RCV Performance RT220WHA .Rear Hub Nut (1) -185-10C .Rear Hub & 9" Brake Kit ($1079.Rotor Floater (1) -D5141 .9" Brake Rotor (1) -D5141 .Rear Wheel Hub (1) -D5124 .9" Brake Rotor Package (1) -D5107 .Rear Wheel Hub (1) -D5124 .9" Brake Rotor (1) -D5141 .Bearing Outer Race (2) D7352-RA .Rear Hub & 10" Brake Kit ($1219.Titanium Studs (4) -D5239 .Rear Wheel Hub Kit (1) -D5580.220mm @ 4mm Brake Rotor Package (1) -D7352 .Rear Wheel Hub Kit (1) -D5580.Bearing Outer Race (2) D5284-RA .220mm @ 4.Bearing (2) -L610510 .5mm Brake Rotor Package (1) -D5284 .Rotor Pin (6) -MCM97633A180 .Rear Wheel Hub Kit (1) -D5580.40) D5580-HA .Rear Hub Nut (1) -185-10C .80) D5580-HA .Rear Wheel Hub Kit (1) -D5580.9" Brake Rotor (1) -D5141 .Rear Hub Nut (1) -185-10C .Snap Ring (6) RT220WHA-4MM .Rear Hub Boot (1) FSAE-BP-R .Bearing Outer Race (2) D5107-RA .Bearing (2) -L610510 .Rear Hub Boot (1) FSAE-BP-R .Rotor Pin (6) -MCM97633A180 .Bearing (2) -L610510 .Rear Hub Bearing Kit (2) -L610549 .Rotor Pin (6) -MCM97633A180 .Rear Wheel Hub (1) -D5124 .40) D5580-HA .5mm Brake Kit ($1091.Rear Hub Bearing Kit (2) -L610549 .10" Brake Rotor Package (1) -D5108 .Rear Hub Boot (1) FSAE-BP-R .Titanium Studs (4) -D5239 .Rear Hub Nut (1) -185-10C .Titanium Studs (4) -D5239 .Rear Hub & 220mm @ 4.Rear Hub Bearing Kit (2) -L610549 . [FSAE BROCHURE] RCV Performance Order Form: Billing Address Shipping Address Name University Address Address ctd City. State Zip Country Name University Address Address ctd City.com 22 . State Zip Country Line Item Quantity Part # Product Description Price 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Total: RCV Performance | Sales@rcvperformance. Purchasing Q’s a.5mm length B. Why is my Drexler diff leaking fluid past the tripod housings? i. Do these axles include the required snap rings. We don’t know how you made your torsen diff housing and therefore you need to modify the torsen housings accordingly. f. What measurements are needed? i. What shipping services do you offer? i.com | RCV Performance . and to keep model mismatch errors low. You probably forgot the seals or the bolt. Is there a plunging system? i.25 x 7. or Deamar part number 28407 seals. USPS has nonexistent tracking. How long do the axles take to ship? i. The bolts are M8 x 1. Do we have to cut the Torsen housings to length and add snap ring grooves? i. you are required to source those parts yourself. That being said I VERY highly recommend using FedEx. Install Q’s a. You bet! However. We recommend using either the seals from Drexler. or spindle nuts for our car? i. and can take up to 1 month to deliver. Nope. We did this to make the axles “stockable” items. That should be it b. c.rcvperformance. g. and seen in the past. That being said. we have zero issues to date. Yes. If you are extremely concerned about the axles falling out. measure and test fit everything correctly.com/fsae ii. you are more than welcome to try and figure out how to make your own plunging system. What is the best way to pay for the axles? i. No! There is NOT a need for one regardless of what you may have heard. 23 Sales@rcvperformance. Does the lack of a plunging system increase the risk of the axle falling out? i.RCV Performance [FSAE AXLE BROCHURE] Frequently Asked Questions A.com/wp-content/uploads/2013/11/Daemar-DMRShaft-Seals-Catalogue-C0A-003-W. Yep. They can be found in this catalogue: http://daemar. bolts. Fed Ex or USPS. d. Components can be purchased direct through: http://www. Look to the “determining your axle length” section. and add snap ring grooves? i.com b.pdf ii. Email a copy of your order form to sales@rcvperformance. Depending if we have the parts in stock anywhere from 1 day to 3 weeks for standard parts. Do we have to cut our axles to length. e. and they won’t. c. Custom Q’s a. check out our boot catalog here: http://www. Do you make any other boots? i. We currently are only offering the products found in this brochure.PDF RCV Performance | Sales@rcvperformance. We currently are only offering the products found in this brochure.rockfordcv. Can you make custom axles? i. No.com/pdfstore/Boot_Assemblies. Yep.com 24 . c. No. Can you make custom tripod housings? i. b.[FSAE BROCHURE] RCV Performance C. RCV Performance [FSAE AXLE BROCHURE] Notes: 25
[email protected] | RCV Performance .