Raspberry Pi Based Global Industrial Process Monitoring Through Wireless Communication

International Journal of Recent Trends in Engineering & Research (IJRTER) Conference on Electronics, Information and Communication Systems (CELICS’17) Special Issue; March - 2017 [ISSN: 2455-1457] DOI : 10.23883/IJRTER.CONF.20170331.026.KRJTZ RASPBERRY PI BASED GLOBAL INDUSTRIAL PROCESS MONITORING THROUGH WIRELESS COMMUNICATION Dr.M.Ramkumar raja1, Ramprasath.N2, Suganya.S3, Sathya Priya.P4, Sindhuja. K5 1Assistant Professor, 2,3,4,5Student Members Department of Electronics and Communication Engineering Coimbatore Institute of Engineering and Technology Abstract— Industrial automation has become automation and monitoring system and very much popular these days because of its provides a mountable networking solution that various advantages. This is achieved by using is enhanced for instrumentation, and industrial local networking standards and remotely as well as home automation. The user can surf controlling and monitoring industrial device the home page of the system using local web parameters by using Raspberry Pi and browser and can control the industrial Embedded web server Technology. Raspberry appliances and enquire about their operational Pi module consists of ARM11 processor and status from remote place. This project Real Time Operating system whereas develops such a low cost electronic prototype embedded web server technology is the which is designed for monitoring and combination of embedded device and Internet controlling industrial appliances via web technology. browser from remote place. At the same time Using embedded web server along with user can monitor security situation at industry raspberry pi it is possible to monitor and in real time through different sensors installed control industrial devices remotely by using at industry. local internet browser. Use of these both II. SYSTEM ARCHITECTURE technology reduce complexibiliy of devices The proposed system is divided into two parts. and also reduces overall cost of the system. A. Industrial Nodes I. INTRODUCTION B. Embedded Web server As the world is getting more technologically A. Industrial Node:- forward looking, we find new technology This Node contains various sensors which can coming deeper into to our personal and be used in Industrial plant for sensing various professional lives. Current home automation parameters like temperature, humidity, and industrial process monitoring systems pressure, gas etc. along with Raspberry Pi make use of PC-based servers. Appliances in module. case of process monitoring system are B. Embedded Web Server:- connected to these servers and therefore it Embedded web server consists of Linux becomes necessary to keep the server on all ARM11 Based Raspberry Pi module to the time which ultimately increases the cost of Monitor and Control above mentioned the system. The remedy to this problem is to Industrial parameters using sensors from use embedded web server instead of pc based remote location. Raspberry pi is based on server. Embedded web server is basically a ARM11 processor which has HDMI port, only chip implementation of Ethernet Memory Card slot, Ram, Audio port, Ethernet networking standards which we can achieve port, Bluetooth and Wi-Fi to build Small Low by using Raspberry Pi board. By embedding Cost Computer with open source Linux based Ethernet onto the device it has the competence Operating System which is freely available. to interconnect via Ethernet without using a Block Diagram:- PC. The server allows web access to the @IJRTER-2017, All Rights Reserved 129 Here Raspberry Pi will be connected to the Wifi which will send these images over the Internet by which the user will Fig 2. The designing part includes basically two Therefore LM35 has an advantage over linear sections as temperature sensors calibrated in ° Kelvin.026.Relay will be connected with the this data from its local web browser by using Raspberry Pi which will do the work of dynamic IP address of Pi Module. IR module. the Raspberry Pi. 900MHz) Memory along with 4USB ports. If the which senses industrial parameter under sensors value goes up above the threshold control and send them to user by using either value then it will controlled through Relay inbuilt Bluetooth or Wi-Fi. HDMI. Camera. User can monitor circuit.23883/IJRTER. 1GB LPDDR2-900 SDRAM (i.2 GHz CPU. sensors. Liquid Crystal Display. Relay. 17 GPIO Here the sensors transmits the digital values to plus specific functions. This data will also be monitored by the user through the PC by using local browser raspberry pi’s particular IP address. A complex board that integrates the major functional essentials in to a only chip in Raspberry Pi are its Quad-core 64-bit ARM Cortex A53 clocked at 1. All Rights Reserved 130 . Switch etc. Hardware Section constant voltage from its output to obtain 2.LM35 The LM35 series are precision temperature on proper opearation of his system. controlling. the user does not need to subtract a large 1. It forms a embedded web will be setting some threshold values by server.2017 [ISSN: 2455-1457] DOI : 10. As the sensors value goes up the Raspberry Pi sees which sensors value has gone high and accordingly it will give the instruction to the Relay circuit which will perform ON/OFF action depending upon requirement so as to control the industrial parameters which are under measurement. In Raspberry Pi Board we Bluetooth 4. 10/100Mbps Diagram Ethernet and 802.5 mm jack video output. composite video (PAL and NTSC) via Fig 1. 400MHz VideoCore IV multimedia GPU.Raspberry Pi 3 The Raspberry Pi is a small computer about the size of a credit card.11n Wireless LAN.CONF.20170331. Temperature sensor. SYSTEM DESIGN proportional to the Celsius temperature. and HAT ID bus. a) Raspberry Pi :. All the sensors are connected to this coding using Python Language /Linux. Software Section @IJRTER-2017.Camera interfaced with Raspberry Pi will detect any suscpecious moments near plant and send those pictures on concerned persons mobile phone automatically.e. Information and Communication Systems (CELICS’17) Special Issue. March . System Block 3.KRJTZ 1) Hardware Design It includes Raspberry Pi. Humidity Sensor. as follow.1. Its output voltage is directly III. Raspberry Pi 3 be able to see the images and can keep a watch b) Temperature Sensor :. International Journal of Recent Trends in Engineering & Research (IJRTER) Conference on Electronics. IR LM35 Sensors uses a specific light sensor to detect a c) Humidity Sensor:.9V at room temperature with 5V supply voltage. Temperature Sensor types of IR sensors which can be built. It is the ratio of vapour present the sensor. All Rights Reserved 131 .The resolution of humidity sensor is up to 0. A relay is basically an electrically operated Output voltage of these sensors changes in switch. and room temperature. It is solder able SIP (Single In-line the LED reflects back from the object and into Package).16) /0. battery operated systems. It generally operates in the range of 4-5. It is used for detecting the which produces light of same wavelength as humidity.026.1 °C in still air.KRJTZ suitable centigrade scaling. The LM35 is rated to operate over a -55 to +150 °C temperature range. Information and Communication Systems (CELICS’17) Special Issue.5 Light Sensor relative humidity (RH). Where it is essential to control a proportional to the supply voltage. It sinks only 60 μA from its to the RPI which reads the data. given temperature. Humidity Semsor HIH4000 D) Light Sensor:-IR IR sensor detects IR radiation falling on it.HIH4000/HSY220 particular light wavelength in the Infra-Red The humidity sensor HIH4000 is developed by (IR) spectrum. as the humidity varies from 0% to 100%. The light from price. less than 0. Fig 4. Here we can install a LED Honeywell. A output voltage. The output voltage of these sensors is mechanism.5% of Fig.CONF. This conversion can be done magnetic field has been created by the current by using following formula RH = ((Vout / flowing through the coil.0062. This magnetic field Vsupply) – 0. It can be used with ADC is used to convert this voltage into single power supply or with plus and minus digital form by the and then it is sent as input power supplies. As its current draw capacity is only 200 μA. Many relay works on the principle of proportion with the changes in the surrounding electromagnet to operate a switching RH. relays are used. This sensors output voltage simply follows its supply voltage.8 supply voltage.2017 [ISSN: 2455-1457] DOI : 10. supply. Depending on the application there are many Fig 3.8 to3. the Light sensor when that object is close to in percentage. and vice a versa. it has less selfheating. It delivers high quality RH (Relative per sensor’s specifications to observe the Humidity) sensing performance at a cheap intensity of the received light. Its Relative humidity is a measured. typical at 25°C attracts a lever of the relay which changes the @IJRTER-2017. March . to convert this into RH form we need to It provides complete electrical isolation consider both supply voltage and sensor's between controlled and controlling circuit. this sensor series is e) Relay: -SPDT suited for low drain.For example the output voltage varies from 0.23883/IJRTER. International Journal of Recent Trends in Engineering & Research (IJRTER) Conference on Electronics. Therefore circuit by a low-power signal. Output voltage increases when the supply voltage increases.20170331. Because of this the intensity of the in the air at given instant to the total amount of received light suddenly increases and this can vapour which could be present in the air at that be detected by using threshold. March . All Rights Reserved 132 . Humidity server. including UNIX. This is most commonly used on a Linux. alarming devices. confirmation of user input such as a keystroke running distinctive operating systems to or mouse click. f) Buzzer: C) TCP IP Protocol A buzzer is an audio signaling device which The same layered structure as used in the may be piezoelectric. and for TCP/IP protocol suite permits PCs of all sizes. FreeBSD. Information and Communication Systems (CELICS’17) Special Issue. It most generally comprises of communicate with each other. 6 TCP-IP Pi. RESULT The Apache HTTP Server which is called as Following parameters have been tested. Most of the relays have systems. The in timers. It is based on the NCSA HTTP 2. Software design a) Raspbian OS Raspbian is a free working framework in based on Debian. and for the most part enlightens a light on protocol suit. Figure demonstrates Layers of TCP/IP by. this software is available for a wide variety of operating @IJRTER-2017.2017 [ISSN: 2455-1457] DOI : 10. 2.026. The Link Layer generally notice as a nonstop or irregular humming or incorporates the device driver in the operating beeping sound. Model B) Apache HTTP Server IV. Apache has a big role in the initial 3. It is based on the Raspberry Pi module. Apache is the world's most famous web server 1. and sounds a each other. At first this device depended system and corresponding network on an electromechanical framework which interface (card) in the PC. IR growth of the World Wide Web. Temperature software. Each layer is independent from the fitting catch or control board. It gives essentially speedier execution to applications that make substantial utilization for floating point arithmetic operations. An Ethernet was indistinguishable to an electric bell controller driver controls the Ethernet without the metal gong which makes the interface and the network layer controls the ringing communication. Every single other application will likewise increasesome execution speed because of advanced instruction of the ARM11 CPU in Raspberry Fig. and Solaris. An open community of developers under the auspices of the Apache Software Foundation have developed and maintained Apache. mechanical or TCP/IP protocol suite is used by the software electromechanical.CONF. Buzzers are typically used running on the embedded web server. commotion. Linux double throw switch contacts.KRJTZ switch contacts.20170331. The TCP/IP various switches or sensors associated with a protocol suite is a blend of various control unit that figures out whether and which conventions at different layers as appeared in switch was pushed or a preset time has slipped Figure. A working framework is the arrangement of fundamental programs and utilities that make your Raspberry Pi run.23883/IJRTER. International Journal of Recent Trends in Engineering & Research (IJRTER) Conference on Electronics. [7] intelligent monitoring is a new method to https://www. Information and Communication Systems (CELICS’17) Special Issue.7 Result EMBEDDED WEB SERVER FOR DAS CONCLUSION USINGRASPBERRY PI.Vrushali R.raspberrypi. March . maintenance and upgradation.G. REFERENCES [1] Daogang Peng. (2008) Design and industrial environment which designed here Realization of Embedded Web Server Based for the on ARM and Linux.M. 2(11). July 2013. V.” 2014 IJEDR | Implementation of web server using Raspberry Volume 2. Mechatronics . [6] NakulPadhye and Preet Jain. It supports online International Journal of EngineeringScience supervision and control Private Network and Technology Vol. Hui Li. [3] Miss. Kai Zhang.23883/IJRTER. FeiXia“Research of the Embedded Dynamic Web Monitoring System” 978-1- 4244-4520-2/09 2009 IEEE.KRJTZ Fig. Deore . Issue 2 | ISSN: 2321-9939Vol 04. Pi for Article 06118. February- 2012 1 ISSN 2229-5518 IJSER © 2012.20170331. This system can (10):37-40. Manivannan M.org/ [8] Jiang. Tanuj Mitta.N. monitor an Peng D.H. Umale ”Wireless Monitoring of the Green House System Using Embedded Controllers” Volume 3.6081 (LAN) as well as Public Network (Internet). Akash Chauhan “Secure Sensor Node with Raspberry Pi” IMPACT- 201. Palanivel “AN EFFICIENT MONITORING OF SUBSTATIONS USING MICROCONTROLLER BASED MONITORING SYSTEM” IJRRAS 4 (1) . “IMPLEMENTATION OFARM @IJRTER-2017.G.2017 [ISSN: 2455-1457] DOI : 10. DivyashikhaSethia. [2] Thiyagarajan . All Rights Reserved 133 . 2010. Embeddedweb server & GPRS Based The whole system has good portability. 6074.Vol. YogeshSuryawanshi. J. Sandeep Kakde “Design of ARM Based Data Acquisition & Control Using GSM & TCP/IP Network ” 978-1-4799-1597-2/13/©2013 IEEE. have communication Port. Zhang.CONF. Issue 2. This system can monitor embedded system operation straight through Internet and achieve network monitoring. Hao Zhang. good Advanced Industrial Automation usingLinux openness and low cost and it is also easy for RTOS. This work can further be extended by using high end embedded servers with wireless sensor networks with increase in sensor nodes and parameters.978-1-4799-1205.T. [4] Soham Banerjee.026. Ujjwal Arora. Prof. International Journal of Recent Trends in Engineering & Research (IJRTER) Conference on Electronics. It is possible to interface various kinds of Sensors with these modules and make different applications.14 real time implementation. 6/13/©IEEE [5] SurajPatinge. July 2010. [9] Kumaresan N.