Rapid Granulator Manual

INSTRUCTION MANUAL8045-U ENGELSK/ENGLISH/ENGLISCH © Copyright Applicable to all texts and illustrations in this manual, completely and in part. MASKIN AB RAPID IB 11400 02 C03 96-11-05 8045-U Contents 1. Introduction ........................................................................................................................ 1:1 2. Technical Specification ................................................................................................... 2:1 2.1 Dimensions ................................................................................................................. 2:1 2.2 Data .............................................................................................................................. 2:1 3. Function description ........................................................................................................ 3:1 3.1 General ........................................................................................................................ 3:1 3.2 Safety systems ........................................................................................................... 3:2 4. Safety Rules ...................................................................................................................... 4:1 5. Installation .......................................................................................................................... 5:1 5.1 Pre-start checks .......................................................................................................... 5:1 – Two hours after first start ...................................................................................... 5:1 5.2 Electrical connection .................................................................................................. 5:1 5.3 Air connection .............................................................................................................. 5:2 5.4 Opening the hopper, screen box and changing the screen ................................. 5:2 – Opening the hopper ............................................................................................... 5:2 – Opening the screen box ........................................................................................ 5:3 – Change the screen ................................................................................................. 5:3 5.5 Closing the screen box, granule bin and hopper ................................................... 5:4 – Closing the screen box and install the granule bin ........................................... 5:4 – Closing the hopper ................................................................................................. 5:4 6. Operation and daily maintenance ............................................................................... 6:1 6.1 Starting and stopping ................................................................................................. 6:1 6.2 Inspection .................................................................................................................... 6:1 – Daily inspection ...................................................................................................... 6:1 – Weekly inspection .................................................................................................. 6:1 – Monthly inspection .................................................................................................. 6:2 – 1000 running hours (6 month) ............................................................................... 6:2 6.3 Stoppage and overloading of granulator ................................................................ 6:2 – Stoppage in cutter housing ................................................................................... 6:2 7. 96-11-05 Stoppage from lumps ............................................................................................... Overfilling in cutter housing ...................................................................................... Hardened lumps in the cutter housing, screen box and granule bin ........................ – Stoppage in blower ................................................................................................ – Stoppage in hopper ............................................................................................... – Stoppage in material conveyance system ......................................................... Smell of melted plastic and smoke formation ........................................................... 6.4 Cleaning ...................................................................................................................... – Opening and cleaning ........................................................................................... Cleaning the screen box cylinders ............................................................................ – Re-install after cleaning ........................................................................................ 6.5 Fault-finding ................................................................................................................ The granulator does not start ................................................................................... The hopper and screen box can not be opened ....................................................... The granulator stops for some unaccountable reason ............................................. Service ................................................................................................................................. 7.1 Changing knives ........................................................................................................... – Removing the knives ............................................................................................. – Installing the knives ............................................................................................... 7.2 Sharpening the knives ............................................................................................... – Sharpening fixed knives ........................................................................................ – Sharpening rotating knives ................................................................................... 8045-U 6:2 6:3 6:3 6:4 6:4 6:4 6:4 6:5 6:5 6:6 6:6 6:7 6:7 6.8 6:8 7:1 7:1 7:1 7:2 7:5 7:5 7:6 7.3 Transmission ............................................................................................................... 7:7 8. 9. 10. 11. 12. V-belt inspection and adjustment of drive belts ............................................................ 7:7 V-belt adjustment .......................................................................................................... 7:7 7.4 Lubrication ................................................................................................................... 7:8 – Pneumatic system ................................................................................................. 7:8 7.5 Cutter pulley, removing and installing ..................................................................... 7:9 – Removing the cutter pulley ................................................................................... 7:9 – Installing the cutter pulley ..................................................................................... 7:9 7.6 Motor pulley, removing and installing .................................................................... 7:10 – Removing the motor pulley ................................................................................. 7:10 – Installing the motor pulley ................................................................................... 7:10 Spare parts list, overview ................................................................................................ 8:1 Wiring diagram .................................................................................................................. 9:1 9.1 Current sensing relay ................................................................................................ 9:2 – Connection .............................................................................................................. 9:2 – Example .................................................................................................................. 9:3 Layout ................................................................................................................................ 10:1 Accessories, overview ................................................................................................... 11:1 11.1 Pre-setting of knives ................................................................................................ 11:2 – Knife setting ........................................................................................................... 11:2 – Installation of pre-set knives ................................................................................ 11:2 11.2 Third fixed knife, changing the knife, sharpening ................................................ 11:3 11.3 Fourth fixed knife, changing the knife, sharpening .............................................. 11:4 11.4 5-blade rotor ............................................................................................................. 11:6 – Knife change .......................................................................................................... 11:6 – Sharpening knives ................................................................................................ 11:8 11.5 Flywheel ................................................................................................................... 11:11 11.6 Band conveyor belt ................................................................................................ 11:12 – Spare parts for the band conveyor ................................................................... 11:14 11.7 Roll feed RF800 – single drive ............................................................................ 11:15 11.8 Autoflap .................................................................................................................... 11:18 Transport and storage .................................................................................................. 12:1 8045-U 96-11-05 The machine warranty and product assurance would otherwise be rendered void. Introduction This Manual applies to the RAPID granulator. The granulators are designed so that maintenance and cleaning can be done quickly and easily. Chapter 11 contains accessory equipment for the machine. and can cause personal injury! These RAPID granulators are designed for granulating injection moulded. +46 (0) 370 865 00 Facsimile. they are sharp. Please address any queries to the RAPID local distributor or the RAPID head office. This Manual contains instruction for both operation and service. both routine maintenance and material changes. +46 (0) 370 802 51 We reserve the right to change technical specifications without prior notice. Phone. This is to prevent injuries. Other chapters contain instructions for the operator. model 8045-U.1. All service must be done by trained service personnel. Be careful when the knives are accessible. Chapter 7 contains instructions directed towards service personnel. Approval must be obtained from the head office for granulating other products and materials for the warranty regulations to apply. tool kit and touch-up paint. MASKIN AB RAPID 96-11-05 8045-U 1:1 . The granulators are delivered with an Instruction Manual. Head Office: Maskin AB Rapid Box 9 S-330 10 BREDARYD Sweden. The size and performance of the granulators are designed to suit the type of waste material. blow moulded and extruded plastic waste. Read the Manual before installing and using the machine. Any modifications or conversions of the machines must be approved by RAPID. . .......... -U approx..............................................1 Dimensions Overall size of the machine 8045-U (l x w x h) ....................... 12... 10............................. 4....... 6.................................. 1960 x 1580 x 2040 mm 2........... 17.................. 6 pcs Fixed knives ................................................................................................. 420 rpm Blower type ........................ Motor power ........2........................................... 25 mm Weight ............................................ approx.....................2 Data Figures in bold refer to standard versions............................................................................................. F.................... 6.......... 7.................kW Cutter housing opening ..................... 55 kW V-belts .......................................................... 90 dBA 96-11-05 8045-U 2:1 .................. 30.... 800 x 450 mm Rotating knives ...................... Technical specification 2........ 37.... 2 pcs Screen Ø ........ 45.................... 8......................................................... 2200 kg Sound level Sound level when idling ........................................................... 9 pcs Cutter speed .............. / ........................... . where the granulate and air are separated. for transport. On the granulator with supplementary designation ”B”. The granulate passes the screen and continues down through the outlet funnel (E) to the outlet pipe (F). (Not included with the machine when delivered. After this the granulate can be recycled in production. The size of holes in the screen (D) determines the size of the granulate. to achieve the required granulate size. The granulators are controlled by start/stop controls on the control panel. A B C B D E F The plastic waste is feed into the hopper (A) and falls down into the cutter housing. but is a very practical accessory. which transports the granulate to a cyclone. The hopper can be opened to ensure good accessibility for cleaning and maintenance. The screen in the bottom part of the cutter housing can easily be changed.1 General The granulator is designed for grinding plastic waste to granulate for recycling. the hopper is equipped with a conveyor. The plastic waste should be free from metal parts and dirt before granulating. The granulator with supplementary designation ”U” is fitted with a suction blower.3. The granulator is designed for quick and simple cleaning. where rotating knives (B) cut the plastic waste against the fixed knives (C) to granulate.) 96-11-05 8045-U 3:1 . Sharpening is most easily done with a special jig. The conveyor can be equipped with a metal detector. screens are available with different hole sizes. Function description 3. The knives can be sharpened. or transported to a container for later use. The granulator is therefore equipped with a safety system to avoid personal injury. 1 at the granulators right-hand side. It should not be possible to open or operate the function for about 4 . • The position safety switch: – If an safety position of a component is changed. The emergency stop is activated by pressing the button. granule bin (safety switch with breaking screw). – safety switch with knob or breaking screw. Emergency stop The granulator has an emergency stop on the control panel.3.2 Safety system The granulator has a safety system for to prevent access to dangerous components during operation. it will break the current and the granulator stops. • The safety switch screw has a fine-pitch thread: – When a knob or breaking screw is unscrewed. Resetting is effected by turning the button in the direction of the arrow (anti-clockwise). the switch breaks the current and the granulator stops. It can also be equipped with extra emergency stops. 1 in front of the hoppers lifting cylinders stand attachment (the hopper position switch).5 minutes. Time delayed operating • The granulator must have stopped before the function can be opened or operated. Safety switch with knob Safety switch with breaking screw 3:2 8045-U 96-11-05 . Safety switch The granulator has two types of safety switches – position switch. The granulator has knives which rotate at high speed. This granulator have 4 safety switches: 1 at the screen box clasps (safety switch with knob). 1 behind the granule bin (position switch with breaking key). alt. The hopper operating has a time delay. to see the number of safety switches the granulator is equipped with. The knob at the screen box locking.Position switch (screen box) Position switch (hopper) Check the wiring diagram (chapter 9). The granule bin must be properly installed and the breaking screw must be fully screwed in. Before you start the granulator: The hopper and screen box must be properly closed and locked. must be fold up and fully screwed in. 96-11-05 8045-U 3:3 . . = DANGER! Cutting or pinch risk! This sign is placed where there is a risk of being cut or pinched. • Electrical installation must only be carried out by a competent electrician! • When the granulator has been opened for servicing and maintenance. they are sharp and can cause personal injury. Follow the instructions in this manual to avoid personal injury and damage to machine components. which are described in chapter 3. The following safety measures must always be observed when handling the granulator. pull out the plug on the distribution box. = DANGER! High voltage! This sign is on the door to the distribution box and the junction boxes. Do not trap any part of your body inside. During maintenance.4. • If the rotor must be turned manually – do this with great care! • Be careful when you open or close the hopper.2. arm or clothing. e. When a conveyor with dogs is used. • The granulator cannot be started before the hopper and screen box are properly closed. • Never remove protective screen or pipes in from the outlet/granule bin. Safety Rules RAPID granulators are designed for granulating injection moulded. unless both the main switch and the switch on the granulator are in the ”OFF” (0) position. The specific technical data for this machine. • Be careful with knives. by the feed chute and screen box. 96-11-05 8045-U 4:1 . • Granulators equipped with a conveyor. blow moulded and extruded plastic waste. Always disconnect the power with both the main switch and the switch on the granulator. • Never put any part of your body through the openings in the granulator. The granulator is equipped with safety switches. is described in detail in chapter 2. be careful. concerning power and performance etc.g. screen box and granule bin. Ensure that none of the dogs catches a foot. . Be careful with the knives. please refer to knife installation in chapter 7. check the attachment screws for both the fixed and rotating knives. The wiring diagram indicates the fuse sizes.5.1 Pre-start checks Place the granulator in position and adjust the feet of the machine until the granulator stands hrizontally. The granulator must only be connected to the mains by a competent electrician. 8045-U 5:1 . Note! The hopper and screen box can not be opened before electricity and air have been connected. • Check that the granulator motor rotates in the direction indicated by the arrow on the housing. Clean the granulator from rust protection agent before it is used. Check the direction of rotation of the granulator motor: 96-11-05 • Make sure that the main switch is ”On”. they are sharp and cause personal injury. see chapter 9. Installation Read through the whole of chapter 5 before installing the machine! All instructions must be followed in the given order to avoid injury or damage. • Press ”Start”. • Check that the granule bin are properly installed and that the breaking screw at the granulators right hand side are fully tightened. • Check that the emergency stop is not activated. and that the knob to the safety circuit breaker at the screen box clasps are fully tightened. Check the knife clearance and tightening torque on the attachment bolts for the knives. • Check that the hopper and screen box are closed. Check with a phase sequence indicator and connect the granulator with clockwise phase rotation. The unpainted parts of the machine are protected with oil prior to delivery and transport. The mill should be connected by a competent electrician.2 Electrical connection. • The granulator is delivered with the electrical equipment connected for clockwise phase rotation. Two hours after first start Check the knife clearance again and tightening torque of the attachment screws for knives. • Connect the granulator to the mains. 5. 5. – To check the knife clearance and tightening torque. . When the hopper. 5. Connection – a hose located downwards on the stand right hand side. Wait until the lamp in left ”Start”-button goes on. stop thereafter the granulator. H E 3. they are sharp and can cause personal injury. 0.. screen box and granule bin has been opened.8 kg/cm2. Press both the ”Start” (D) buttons at the same time and the hopper will be opened. before the hopper can be opened. A Opening the hopper 1. Check that the hopper is empty.. Be careful when you open the hopper and screen box. 5. Do not trap any part of your body inside. The opening is a two-hand operation for safety reasons.3 Air connection Connect the machine to filtered compressed air . NOTE! The fan blows even if the direction of rotation is wrong. Be careful when the knives are accessible. If the motor or fan rotate incorrectly: • Press the stop button.4 Opening the hopper and screen box The control buttons are on the distribution box. 6. 5:2 8045-U C B 96-11-05 . 4. at the screen box clasps. F G D J 7. until the hopper is completely open and the cylinder stops. • Switch off the main switch. 2. • Switch two incoming phases.0. Put the knob (B) to ”Hopper”. switch ”Off” both the main switch and the switch on the granulator. Keep the buttons pressed. Put the knob (C) to ”Open”.6 . 5.8 MPa / 6 . Undo the clasps to the hopper (A). The hopper and screen box is opened by pneumatic cylinders. A relay delays the opening operation enough for the granulator to stop. Unscrew and and fold down the knob to the safety switch.• 8045-U: check that the direction of rotation of the blower corresponds with the arrow on the cover. Undo and fold out the clasps for the screen box (H). Put the knob (C) to ”Open”. 96-11-05 J • Undo the front lock moulding in the screen box. pull out the granule bin (F). The opening is a two-hand operation for safety reasons. Press the handle down so that the rear edge of the screen box is lifted up. Change the screen Remove the granule bin. pull out. 3. 4. Pull and roll the screen box out. so that the arms of the cylinders engage the screen box. 9. 8045-U 5:3 . NOTE! The sides of the screen are not the same. Install the handle (J).Opening the screen box 1. 7. Undo. and fold the wheels down (G). 12. Undo the fan connection. 2. The wheel beneath the handle should be adjusted so that it does not touch the floor. and the guide dowels can pass the stop blocks on the track. Set the cylinders up. and pull out the outlet pipe stub (E). A H The screen box is opened and closed by two pneumatic cylinders. – Wait until the lamp in left ”Start”-button (D) goes on. Keep the buttons pressed. – Put the knob (C) to ”Close”. until the screen box is completely open and the cylinders stops. C B Press both the buttons ”Start” (D) at the same time and the screen box will be opened. E – Press both the buttons ”Start” (D) at the same time so that the arms of the cylinders engage the screen box. Unscrew the breaking screw to the safety switch at the granulators right hand side. open and remove the screen box. make sure that the lock button engages. F G D J 6. – Lock the wheels down. 5. Put the knob (B) to ”Screen”. Switch ”Off” both the main switch and the switch on the granulator. 13. Remove. 10. • Change the screen. 5 screws. 8. 11. Screw in the breaking screw for the granule bins safety switch to stop. Closing is a two-hand operation for safety reasons. H 9. Switch ”On” the main switch. Keep the buttons pressed. granule bin and hopper The control buttons are on the distribution box. 5:4 8045-U C B 96-11-05 . Roll the screen box in. Check that the screen is correctly installed in the screen box. Switch ”On” the main switch. When the lamp in the left ”Start”-button goes on. Install the granule bin (F). pull out and fold the wheels up (G). – Lock the wheels up. 11. J Press both the buttons ”Start” (D) at the same time. 2. Lock the screen box with the clasps (H). 3. 4.5. 7. Put the knob (C) to ”Close”. 6. 3. 10. Install the outlet pipe stub and connect the fan. Remove handle (J). so that the cylinders lift up and close A the screen box. 8. F G D J Closing the hopper 1. NOTE! Before closing make sure that the mating surfaces are clean! Note! If the granule bin and screen box safety switches not sense the ”Closed position” the granulator will not start. Check and make sure that no granules are left on mating surfaces or flanges. 13. Closing the screen box and install the granule bin 1. 5. E 12. Press the handle down so that the rear edge of the screen box is lifted up and the guide dowels can pass the stop blocks on the track. When the lamp in the left ”Start”-button goes on. put the knob (B) to ”Hopper”. 2. so that the lifting arms on the cylinders are centred in front of the lifting handles. until the screen box is completely closed and the cylinders stops. Be careful at closing! Do not trap any part of your body inside.5 Closing the screen box. The hopper and screen box is closed by pneumatic cylinders. Undo. put the knob (B) to ”Screen”. 4. until the hopper is completely closed. 5. Lock the hopper with the clasps (A). 7. Fold up and screw in the knob for the safety switch. Press both the buttons ”Start” (D) at the same time. 6. Keep the buttons pressed. at the screen box clasps. Put the knob (C) to ”Close”. The closing is a two-hand operation for safety reasons. 8. 96-11-05 8045-U 5:5 . Start the granulator. and the hopper will be closed. . Check the safety switch functions. Emergency stop NOTE! Never stop the granulator before all material in the hopper and cutter housing is completely granulated. 1 in front of the hoppers lift cylinders stand attachment (the hoppers position switch). 99-03-29 8045-U 6:1 . 1 at the stands right-hand side. by manually manipulate and press the safety switch breaking roll.6. Check the electric cables of the machine for wear or other damage. Starting and stopping is controlled by push buttons on the start panel. Check the screen box safety switch. Check that the flaps are undamaged. Start the granulator and stop it with the emergency stop(s). Damaged flaps can drop down into the cutter housing and damage the knives. NOTE! All servicing must be done by trained personnel in order to avoid personal injury and damage to the machine. Check thereafter the hoppers position switch. Residual material will clog the rotor in the granulator during re-start. granule bin (safety switch with breaking screw).2 Inspection There must be no plastic material left in the granulator when inspection is carried out. The granulator has 4 safety switches: 1 at the screen box clasps (safety switch with knob). 1 behind the granule bin (position switch). The motor will be overloaded and the overloading protection will trigger. at the clasps. Check the granule bins position. 6. Operation and daily maintenance Start Stop 6. the switch in the rear and the breaking screw. Weekly inspection Cables.1 Starting and stopping The main switch is located on the distribution box. Check the hoppers time delay at opening. Turn the stop button in the direction of the arrow (anticlockwise). Damaged flaps also entail the risk of material ejection. Reset. Replace damaged cables at once. Emergency stop. Safety switches. Check the emergency stop function. Daily inspection Flaps in the hopper. Replace damaged flaps at once. The hoppers lift cylinder.3 ”Transmission”. then undo and remove the granule bin and screen box. cutter housing. see chapter 7. use a wooden pole and carefully try to release the cutter in reverse rotational direction. 1000 running hours (6 month) Check the V-belt tension every 6 months. knives. If the cutter has jammed. attending to mechanical faults and maintenance work. Reset the granulator motor’s overload protection in the distribution box – see chapter 6 “Fault-finding”. Stoppage in cutter housing Stoppage from lumps If lumps or stiffened/hardened plastic are fed into the granulator. This can damage the cutter. see chapter 7. Check that the cylinder stays at its end positions. screen box. cutter housing and screen. If power supply is needed during opening and closing of hopper or screen box. then only connect up the granulator for the short period needed for opening or closing. Pneumatic system mist lubrication: Check the oil level and empty the water separator. ”Open” and ”Close”. Lubricate all the granulator lubrication points. this can result in overloading. switch “Off” the granulator’s main switch and “Break the power supply” to the granulator and the granulator’s optional fittings. There is a risk of serious personal injury. support rules. unless all the safety switches are in their correct positions. The granulator should not be able to start. Screen box cylinders. Monthly inspection V-belt: Check that the V-belt are undamaged.3 Stoppage and overloading of granulator NOTE! Before trouble-shooting. granule bin and screen. 6:2 8045-U 99-03-29 . ”Open” and ”Close”.4 ”Lubrication”. Clean the hopper. NOTE! Never use metal objects to try and release a jammed cutter. Open the hopper carefully. 6. Check that the cylinders stays at their end positions. to see the number of safety switches the granulator is equipped with.Check the wiring diagram (chapter 9). Opening see chapter 5. knife positions. • Check hopper and outfeed (blower. this can cause overfilling in the cutter housing. By heat-treating the cutter housing and screen box the plastic can be melted away. Contact RAPID’s local distributor or RAPID’s head office. support rules. there is a big risk of damaging the rotor. the cutter housing and screen box must be removed from stand. An alternative way of removing hardened plastic is by means of mechanical treatment. Reset the granulator motor’s overload protector in the distribution box – see chapter 6 “Fault-finding”. Check the knives. In order to be able to apply heat treatment. and if the size of the holes is wrong this can lead to overfilling in the cutter house. The dimensions of the holes in the granulator’s screen must be appropriate to the material to be granulated. see chapter 7 ”Sharpening of knives”. the granule bin must be removed. granule bin and screen.Overfilling in the cutter house Look for and attend to the cause of overfilling in the granulator. Clean the hopper. A granule bin with a poor or altered fit will leak out granules from the granulator. • Check the granulator’s screen. If the tension of drive belts is too low the transmission will slip and the cutter’s rotational speed will drop too low – this can cause overfilling in the cutter housing. screen and granule bin are filled with compacted stiffened/hardened plastic. hopper and enclosure. A granule bin filled with stiffened/hardened plastic can in most cases only be removed by means of cutting treatment. both internally and externally. screen box and granule bin If the cutter housing. This is work which can be carried out by RAPID’s service department at the head office. If the granulator knives are blunt and unsharpened. or if the knife clearance is incorrect. cyclone filter etc. A change of bearings is always necessary after heat treatment. cutter housing. screen box. • Check the drive belts. The granule bin must be changed. Furthermore. Contact RAPID’s local distributor or RAPID’s head office. To dismantle the cutter housing and screen box.) • Check the knives and knife tolerance. or adjust the knife clearance. knives. A granule bin filled with stiffened/hardened plastic cannot be heat-treated without the fit changing. Hardened lumps in the cutter housing. knife positions. Sharpen or replace the knives. Removing hardened/stiffened plastic mechanically is very timeconsuming. screen box. 99-03-29 8045-U 6:3 . transport pipe. cutter housing and screen. • The cutter housing is overfilled. • Check that the blower’s rotational direction is in accordance with the arrow on the blower hood. Read the section on hardened lumps in the cutter housing. • Check the blower’s rotational direction is in accordance with the arrow on the blower hood. Clean and empty transport pipes. 6:4 8045-U 99-03-29 . Stoppage in material conveyance system Look for and attend to the cause of the stoppage in the material conveyance system. NOTE! The blower blows even if the rotational direction is wrong. dust filter and collecting container. NOTE! The blower blows even if the rotational direction is wrong. WARNING! If the granulator is turned off. Clean the hopper and lower the feed speed. WARNING! Risk of fire in the cutter house. cyclone. Clean and empty transport pipes. dust filter or collecting container. Stoppage in hopper Look for and attend to the cause of the stoppage in the hopper. dust filter and collecting container. cyclone. dust filter and collecting container. • Change the direction or mechanically break up the pieces fed into the hopper. cyclone. Look for and attend to the cause of the overfilling in the cutter housing – see previous chapter. dust filter or collecting container. the result will be hardened lumps in the cutter house. cyclone. • Overfilling or stoppage in transport pipes. The blower functions easily and the granulator grinds plastic into powder and subsequently into a hot mass. cyclone. Smell of melted plastic and smoke formation • Overfilling or stoppage in transport pipes. but the capacity will be less than 25%.Stoppage in blower Look for and attend to the cause of the stoppage in the blower. but the capacity will be less than 25%. • Check there is no stoppage in the transport pipes. • The hopper´s feed speed too high or pieces too large. NOTE! Do NOT turn off the granulator. Try to attend to, release and evacuate the stoppage in transport pipes, cyclone, dust filter or collecting container. Then clean and empty transport pipes, cyclone, dust filter and collecting container. 6.4 Cleaning Clean monthly or at least once every 300 hours. NOTE! When the hopper and screen box have been opened, for cleaning. Put both the main switch and the switch on the granulator in the ”Off” position. Be careful when the knives are accessible, they are sharp, and can cause personal injury. Opening and cleaning 1. Stop the granulator. 2. Switch ”off” both the switch on the granulator and the main switch. 3. Clean the flaps in the hopper. Remove the top part of the hopper (air inlet), 4 screws, lift then the flaps straight up. 4. Switch ”On” the granulators main switch. 5. Undo the hoppers clasps. 6. Open the hopper with the push buttons on the control panel (opening see chapter 5). 7. Undo the fan connection and pull out the outlet pipe stub from the side. 8. Screw out the breaking screw on the granulators right-hand side and remove the granule bin. 9. Unscrew the knob for the safety switch at the clasps to the screen box. 10. Set the cylinders up, so that the arms of the jacks, engage the screen box. 11. Undo the clasps for the screen box. 12. Fold down, open the screen box, with the push buttons on the control panel (opening see chapter 5). 13. NOTE! Switch ”Off” both the switch on the granulator and the main switch. 14. Clean the inside of the hopper. 15. Clean the screen and screen box. If the screen needs to be removed from the screen box – unscrew the screws in the front lock moulding, and lift out the screen. 16. Clean the inside of the cutter housing, granule bin and outlet pipe stub. 17. Clean the outside of the cutter housing and the frame. 18. Clean if necessary the transport conduits, fan and cyclone. 99-03-29 8045-U 6:5 DANGER! Never try to simplify cleaning between the knives by changing or increasing the clearance between the pair of knives on the rotor. The knives are centred in pairs to the middle of cutter housing. The maximum clearance between the pair of knives is 0.50 mm. If the knife setting is changed the granulator can be seriously damaged! Cleaning the screen box cylinders. It can be necessary to clean the air cylinder used to open/close the screen box. Particles of dirt can accumulate between the inner seal and the mating surface of the cylinder tube. These particles cause leakage and must be removed. NOTE: Use protective goggles 1. Remove condensate. 2. Connect compressed air to the cylinder. 3. Undo the inner and outer strap locking screws and pull the strap out from one of the end pieces. 4. Localise any leakage. 5. Lower the air pressure to 1 bar. 6. Lower the cleaning tool into the slit and press against the seal. The compressed air will blow out any particles of dirt. 7. Lock the seal after cleaning. Re-install after cleaning 1. Install the screen in the screen box and tighten the front lock moulding. NOTE! The sides of the screen are not the same. 2. Install and push in the screen box. 3. Switch ”On” the main switch. 4. Close the screen box with the buttons on the control panel (closing see chapter 5). 5. Lock the screen box with the clasps. 6. Install the granule bin, the outlet pipe stub and connect the fan. 7. Close the hopper with the buttons on the control panel (closing see chapter 5). 8. Lock the hopper with the clasps. 9. Switch ”Off” both the main switch. 10. Install the flaps and the top of the hopper (air inlet). 6:6 8045-U 99-03-29 11. Fold up and screw in the knob to the safety switch, at the screen box clasps. 12. Screw in the breaking screw to the granule bins safety switch, on the stands right-hand side. 13. Switch ”On” the main switch. 14. Start the granulator. 6.5 Fault-finding The granulator does not start • Check that the emergency stop is not activated. Reset by turning the button(s) in the direction of the arrow (anti-clockwise). • Check that the hopper is properly closed. The granulator will not start, if the hopper not is properly closed. The safety switch breaks the current. Close the hopper – see chapter 5. • Check that the screen box is properly closed, and that the knobs to the safety switch are fully tightened to stop. The granulator will not start, if the screen box not is properly closed. The safety switch breaks the current. Close and lock the screen box. Fold up and screw in the safety switch knob to stop – see chapter 5. • Check that the granule bin is properly installed and that the breaking screw are fully tightened to stop. The granulator will not start, if the granule bin not is properly installed. Any of the safety switches breaks the current. Install the granule bin properly and screw in the breaking screw to stop. • Stoppage in the cutter housing and overloading of granulator motor. Open the hopper, granule bin, screen box, and lift out the screen. Clean the hopper, cutter housing, screen box, granule bin and screen. Reset the granulator motor´s overload circuit breaker F1 in the distribution box. A B The overload circuit breaker trips if you jam or overload the granulator motor. The overload circuit breaker indicated ”0” in the window (X). Reset, press the “Reset” button” (X). • Check the fan motor protection switch. The granulator will not start unless the fan starts. Check the motor protection switch Q2 in the distribution box. Reset If the motor protection switch has switched ”Off” the switch will be in position ”0”. Reset - set the switch button to position ”1”. 99-03-29 8045-U 6:7 • Check the conveyor motor protection switch (8045-UB). The granulator will not start unless the conveyor starts. Check the motor protection switch Q3 in the distribution box. Reset If the motor protection switch has switched ”Off” the switch will be in position ”0”. Reset - set the switch button in position ”1”. • Check the granulator knives and knife tolerance. If the granulator knives are blunt, or if the knife clearance is incorrect, this can result in stoppage. The granulator motor overloading protection will trigger. Check the knives. Sharpen or replace the knives, or adjust the knife clearance, see next chapter. Check also the wiring display in chapter 9; supplements and deviations may be applicable. The hopper and screen box can not be opened • Check the granulator motor overloading protection. If the motor overloading protection (F1 in the distribution box) has tripped because of stoppage or overload. The hopper can not be operated from the control panel until the relay has been reset. • Check the fan motor protection switch. If the fan motor protection switch has switched ”Off” (Q2 in the distribution box) because of stoppage or overload. The hopper can not be operated from the control panel until the motor protection switch has been reset. Options. • Check the conveyor motor protection switch (8045-UB). If the conveyor motor protection switch has switched ”Off” (Q3 in the distribution box) because of stoppage or overload. The hopper can not be operated from the control panel until the motor protection switch has been reset. The granulator stops for some unaccountable reason • If the drive belts tension not is enough, the transmission slips and the granulator motor´s overload protection trips. Check and adjust the drive belt tension, see chapter 7 ”Transmission”. • If the machine is equipped with a friction clutch (option). Check that the friction clutch not slips. Check and adjust the tightening torque of the friction clutch. If the clutch slips during normal granulating, even if the tightening torque is correct, the clutch discs may need to be degreased or replaced. See chapter 7 Cutter pulley, – changing of friction clutch. 6:8 8045-U 99-03-29 on transition to ”Delta-mode”. Empty and clean the cutter housing. If the cutter does not reach correct speed after start. the friction clutch is set to transmit torque for normal granulating. • At a bad or loose contact in connection to a limit switch/safety switch. The granulator stops straight after start. Check and adjust the cutter pulley´s friction clutch (option). The speed monitor has no reset – restart the granulator. Check the speed monitor´s function.NOTE! The tightening torque for the friction clutch must never be increased. When the machine is delivered.the granulator will stop. • If the machine is equipped with a speed monitor (option). The granulator stops. Call for an qualified electrician for fault-finding and appropriate measures. Check the cutter housing is empty at start. 99-03-29 8045-U 6:9 . Check and adjust the drive belt´s tension – see chapter 7 ”Transmission”. or if the speed drops to a level too low at grinding. The speed monitor is set at the factory and does not normally require readjustment. • If the machine is equipped with a speed monitor (option). NOTE! Never connect past a limit switch or safety switch. . ) OBSERVE! The granulator’s cutter is balanced. Use protective gloves! Each time the set of knives is changed. The screws are undone from the outside of the cutter housing. Remove the screws (A) and washers (B). they are sharp and can cause personal injury.1 Changing knives (Removing/installing of knives to granulator with 5-blade rotor. the screws and washers which hold the knives must be replaced by new ones. 99-03-29 8045-U D The screen box adjustment screw 7:1 E. Removing the fixed knives 3. Service All servicing should be carried out by trained personnel in order to avoid personal injury or damage to the machine. Be careful when handling the knives. Undo the adjustment screws (D) 3 stop screws per knife. Lock the cutter to the cutter housing with a thick block of wood to avoid auto-rotation. F . NOTE! Don´t confuse the rear fixed knife´s adjustment screws with the screen box´s adjustment screws. The cutter auto-rotates when the centre of gravity becomes unstable. remove the granule bin and open the screen box. so as to minimise the risk of injury to fingers or hands. (Opening see chapter 5.7. If the setting of the screen box is changed the rotating knives and the screen will be damaged. see chapter 11. 7. The knife pairs (C) are now loose. B Removing the knives Removing the rotating knives 1. undo the outlet pipe. Change the screen when the holes begin to be pear shaped. therefore auto-rotates the cutter at removing or installing of rotating knives. OBSERVE! Never resort to help when removing or installing rotating knives. accessories. Check the screen for wear when the knives are changed.) 2. Always carry out knife changing alone. C A. so as not to injure fingers or hands. Therefore be wery careful when changing knives. Open the hopper. ) D The screen box adjustment screw 1. Clean the knife seats. Installation of rotating knives OBSERVE! The granulator’s cutter is balanced. Undo and remove the screws (E) and washers (F). Lift out the fixed knives. Always carry out knife changing alone. Check that the knife is straight. 5. 4. so as not to injure fingers or hands. OBSERVE! Never resort to help at installing of rotating knives. Then set the knife clearance. Be careful when handling the knives. see chapter 11.4. Therefore be wery careful when changing knives. the fastening screws and washers must be replaced by new ones. Install the front fixed knife. so as to minimise the risk of injury to fingers or hands. The knife has a fixed position in the sides of the cutter housing. Use protective gloves! Each time the set of knives are changed. 7:2 8045-U 99-03-29 E. Adjust the knife to the forward position with the adjustment screws (D). NOTE! Hold the knife before removing the last screw – the knife is heavy. accessories. therefore auto-rotates the cutter at installing of rotating knives. Installing the knives Install first the front fixed knife (Installation of third and fourth fixed knives. with screws (E) and washers (F) loosely. so that the cutter is balanced. Tighten the screws (E) alternately and increase the torque to 300 Nm. Lock the cutter to the cutter housing with a thick block of wood to avoid auto-rotation. 6. 3. Check that the knife seats are properly cleaned. they are sharp and can cause personal injury. F . OBSERVE! Install all the rotating knives on the cutter. The cutter auto-rotates when the centre of gravity becomes unstable. 2. so that the knife reach its fixed setting position. so that the knife reach its fixed setting position. B) for each knife. Set the knives. • Unscrew the adjustment screws against the rear of the knife. Clean the knife seats properly.30 . • Centre the knife pair in the cutter housing. Max. Lock the adjustment screws (H) settings with the lock nuts (G). clearance between the knives is 0. Check that the knife seats are properly cleaned. B) for the knife pair. against the front fixed knife (foil 0. • Install the remaining screws with washers (A. The knife has a fixed position in the sides of the cutter housing.Tips for knife installation: Mark each knife. 12. 10. • Put the feeler gauge between the rotating and fixed knife edges. The setting is now ready. F 7:3 . 99-03-29 8045-U D E. Adjust the knife to the forward position with the adjustment screws (D). • Check that the rear of the knives butt up against the adjustment screws. Install the rear fixed knife 11. B 5. = The knife´s adjustment screws are ocked with the lock nuts. with a felt-tip pen when each task is carried out: = The knife clearance is correctly set. • Set the knife clearance to 0. Check that the rear of the knives are in contact with the adjustment screws. 8. Install the rear fixed knife. Install all pair of rotating knives on the cutter. 6.50 mm. 9. so that the cutter will be balanced. 13. 7.0.15 .30 mm). • Screw in the knife pair adjustment screws (H) into the cutter a few turns. and install loosely. = The knife´s screws are torqued to the correct torque. Tighten the screws alternately and increase the tightening torque to 600 Nm. so that the knife pair freely can pass the front fixed knife. NOTE! The knives should be centered in pairs in the middle of the cutter housing. Install all pairs of rotating knives C H G A. • Undo the lock nuts (G). until the feeler gauge begins to bind.50 mm. Use two screws with washers (A. with screws (E) and washers (F) loosely.0. Re-check the knife clearance. 7:4 8045-U 99-03-29 . 17. 18. 16. The clearance between the pairs of knives should be max. against both the front and the rear fixed knives. Check that the knife is straight. NOTE! Re-check the knife clearance and centering. Check the knife clearance with a feeler gauge against the rotating knives.0. 15.14. Adjust if necessary. in the centre of the cutter housing. Re-check the centering of the rotating knives.30 mm). Tighten the screws (E) alternately and increase the torque to 300 Nm. 0.30 .50 mm (foil 0.50 mm. The clearance should be 0. Check the clearance for all the rotating knives.15 .0. If the knives are burned or blued. • The knives can be sharpened up to the limits shown in the diagram.7. After this the knives are used up and must be replaced by new ones. they cannot be repaired by grinding down the blued or burned area. The knives must not be burned or blued under any circumstances. • Fix the knife in the left-hand position of the jig. Grind The knives can then be turned round. The hardened knives will already have lost their hardness and temper. Sharpening fixed knives The fixed knives are reversible: grind 2 cutting edges when re-sharpening. • Use a surface grinder to make the cutting angle exactly 90o. • Grind two knife edges on each knife. and two edges can be used before the next sharpening. • Grind until all the irregularities on the knifes both edges have disappeared. • Grind the worst knife edge first. 99-03-29 8045-U Grind Min. see illustration. The RAPID grinding jig SF 8045 (accessory) and a surface grinder with magnetic bed are recommended for sharpening work. otherwise they will loose their hardness and durability. Otherwise the efficiency of the granulator will be impaired. and grind two edges of the other knife. The knives must be cooled during sharpening. and can cause personal injury. • Retain the surface grinder setting. NOTE! The knives should be sharpened by skilled personnel. so that the correct cutting and relief angles are achieved. Only sharpen the marked areas! The knives must be sharpened exactly. they are sharp. NOTE! Only grind the marked areas and respect the given dimensions! • Grind both knives equally. and are completely ruined. 60 mm 7:5 .2 Sharpening knives Be careful when handling the knives. A Using the surface grinder and jig makes the relief angle exactly 40o. • Retain the surface grinder setting and grind all rotating knives equally. • Retain the surface grinder setting and grind all knives equally. After this the knives are used up and must be replaced by new ones. NOTE! To avoid imbalance. Only grind the marked surfaces and respect the given dimensions! The RAPID grinding jig SF 8045 (accessory) and a surface grinder with magnetic bed are recommended for sharpening work. 70 mm 350 400 7:6 8045-U 99-03-29 . Grind the relief angle of the worst knife first. with spacer ”A” beneath the knife (see illustration). • Grind the worst knife first. all the knives belonging to the cutter must be sharpened exactly the same. • Fix the knife and grind until the cutting edge is 3 mm wide. The jig gives the knives the exact cutting and relief angles. • Grind until all the irregularities on the knife edge have disappeared. Retain the surface grinder setting and grind all the knives equally. Grind Using the surface grinder makes the cutting angle of the knife exactly 35o. Grind Spherical washers should be used when tightening the knife. 3 Min. • Grind the cutting angle of the knives to 35o. Grind until all the irregularities on the knife edge have disappeared. • Remove spacer ”A” beneath the knife. • First grind the relief angle of the knives to 40o.Sharpening the rotating knives Keep the complete knife set well ordered. • Fix the knife in right-hand position of the jig. Grind • The knives can be sharpened up to the limits shown in the display. DANGER! Pinch risk between pulleys and V-belts.30 hours. L = 12 mm F = 75 N Then check the V-belts every 6 months. V-belt adjustment • Release the motor attachment screws (A) slightly. • Check the belts tension and adjust if necessary.7. in the centre between the cutter and motor pulleys. • Release the screws and remove the belt guard. It should not be possible to deflect the V-belts more than about 12 mm. • Rotate the V-belts a few turns and check that the belts are complete and undamaged. V-belt inspection The tension and condition of the V-belts should be checked after 20 . A B A 99-03-29 8045-U 7:7 .30 hours. • If the V-belt tension is adjusted.3 Transmission The machine is driven by 6 V-belts. using the motor adjustment screws (B) 2 items (square screw head). • Tighten the motor attachment screws (torque 220 Nm). • Apply a load of about 75 N to each of the V-belts between the cutter and motor pulleys. 4 items. • Adjust the belt tension by increasing/reducing the distance of the motor pulley to the cutter pulley. and that they are not cracked. the belts needs be re-checked after 20 . SKF Grease LGEP 2 BP. Unscrew and fill the container up to the screwed flange.4 Lubrication The granulator is lubricated on delivery. BP Grease XRB2-DP Chevron. Lubricants: Suitable lubricants: Grease interval: 1000 hours of operation or annually. Synthetic Grease Gulflex MP Mobil. Oktosol Grease EP2 Shell. Lubricant: Atlas Copco 9721 400-283. NOTE! Wipe off excess grease. Shell Alvania EP2 Texaco. Beacon EP1. Multifak EP2. At the lower right on the granulate box. Alexol HMP 1 EP. Alexol HMP 2 EP ESSO. Shut off and evacuate the compressed air. The level should be at least 80% of the volume of the container. Marson HFF 2 EP Gulf. RAPID recommends the following lubrications intervals and maintenance of the granulator. 8045-U 99-03-29 . Pneumatic system The pneumatic system has oil mist lubrication. 100 g grease per bearing/grease nipple for subsequent greasing. 7:8 Check: Oil level monthly.7. Mobilux EP2 Nynäs. Novotex Grease EP2 Electric motor: Depending on motor size and manufacture. Beacon EP2 FINA. 2 grease nipples (front and rear motor bearing). Lubrication points: Cutter housing: 2 grease nipples. L62 EP OK. Metering is set by RAPID. The inner one is the oil container for oil mist lubrication (the outer one is the water separator). Dura-Lith Grease EP2 Chevron. 1 grease nipple to each plummer block • • • • • • • • • • • • SKF. Check the gasket. NOTE! Never mix synthetic and mineral-oil based lubricants! Plummer blocks: SKF SH 522TG Bearings: SKF 23222 CCK Grease quantity: 850 g grease for bearing change. Filling: – – – – – Stop the granulator. Put the container back again. there is a compressed air valve with two containers. 5.3. Install the V-belts. Lift off the cutter pulley by means of a lifting device. 5. from the cutter housing and close the hopper. Bend the lock tab flat. see chapter 7. Fit the crosskey in the groove on the cutter shaft. 7. spanner size 55 mm). Installing the cutter pulley 1. and adjust the V-belt tension. 2. 99-03-29 8045-U 7:9 . increase the torque by stages to 800 Nm. Remove the lock screw. Removing the cutter pulley 1. Put a drop of oil into the extractor hole for the puller and fit the puller with M16 screws. Fit the cover washer. bend the lock tab towards both the centre screw and the lock screw. Release the pulley with a sharp blow to the centre of the puller. lock tab.9. 9. Release the two V-belt tension adjustment screws (B). Remove the block of wood. undo and remove the centre screw (M36. Lift the cutter pulley into position by means of a lifting device. Open the hopper and lock the cutter with a block of wood between the knives and the cutter housing.7.5 Cutter pulley. removing and installing Remove the belt guard over the transmission. Tighten the centre screw. If the pulley don´t release – increase the tightening torque on the puller screws and give the puller centre another sharp blow. 4. M16 strength class 10. 2. 3. 6. Max. Lock the centre screw. Tighten the screws. center screw and lock screw. 3. lock tab and cover washer. 4. 10. Release the 4 motor attachment screws (A). Use screws of at least strength class 10. A B A 6. tightening torque on the screws to the puller. 8. 7. with an alternated increased torque to 120 Nm. Remove the V-belts. Install the belt guard. 8.9 = 180 Nm. removing and installing Remove the belt guard over the transmission to remove or install the motor pulley. 11.3. D D C Installing the motor pulley 1. Tighten the screws in the compression bush. 4. 7:10 8045-U 99-03-29 . Lift off the compression bush and pulley from the shaft by hand. Install the V-belts. 10. 2. without tools. 2. A Removing the motor pulley B A The motor pulley is fitted with a compression bush. and fit the compression bush lightly on the pulley. Insert a screw and tighten – so the compression bush release.6 Motor pulley. • Release the two V-belt tension adjustment screws (B) and remove the V-belts. Oil the screws. 7. 3. Undo and remove the two screws (C). Remove the block of wood from the cutter housing and close the hopper. Put a drop of oil into the extractor hole (D) (the hole with a half thread in the bush). Make sure that the key fits into the compression bush. in stages and increase the torque to 90 Nm. • Release the 4 motor attachment screws (A). Lift the pulley on to the motor shaft. and adjust the V-belt tension. Tighten the screws in the compression bush alternately. Install the belt guard. 1. see chapter 7. Tap the compression bush between the shaft and the screws. 3. 8. 6. and increase the torque to 45 Nm. 5. • Open the hopper and lock the cutter with a block of wood between the knives and the cutter housing. Fit the crosskey in the groove on the motor shaft. Tighten the pulley.7. Use a block of wood or plastic. Tighten alternate screws progressively. Clean and degrease the motor pulley. 9. blows etc. Check and make sure that the pulleys line up. ........................... 8:2 8............... When ordering....... screen box..........8.. as specified in the spare parts list • quantity. The granulator is divided into the following modules: Page 8. as specified in this spare parts list............................... 8045-U 8:1 .............. Spare parts list Overview The spare parts list is divided into modules.......2 Knives............... 3-blade rotor........ 8:4 8..................1 3-blade rotor......... as specified on the machine plate • serial number............................... feed chute ... exploded view .. 8:5 Ordering spare parts Only use original RAPID spare parts when you replace machine components...................5 Pneumatics . fixed & rotating ........ 8:3 8......... 8:3 8....4 Fan F-25/AX-16 .....3 Clasps...... as specified on the machine plate • part number......................... Orders should go to the representative in the country where the granulator was purchased.. Each module illustrates a particular part of the granulator....................... the following should be specified: 96-11-05 • machine designation......... no. switch Bracket. ball joint Bracket. Part. left Wheel Bracket. right Lift arm. wheel left Spacer. complete .1 9-10573 Belt protection. cutter housing 53 8 9-60109 Hinge. Bracket.1 End washer cutter . lower left 52 2 3-08333 Hinge unit. lift arm Stop. switch Luftskåp Brytare luftskåp Nyckelbrytare Fäste nyckelbrytare Brytare m rulle Fäste brytare m r 96-11-05 . Part. no.1 9-10697 Motor pulley . screen box Spring Catch Hjul handtag Lift arm. screen Screen Screen box Handle.1 9-10570 Locking washer cutter . granule bin 57 1 3-16538 Cover. switch Hinge. Part. lower right 51 2 4-05724 Bracket. wheel bracket Star knob Pos Qty. 1 1 9-20712 2 1 3-17927 3 2 4-13236 4 1 4-14969 5 6 3-07434 6 1 1-16967 7 2 9-50078 8 1 1-11113 9 1 4-05740 1 4-05741 10 1 2-05750 1 2-05004 11 2 3-07433 12 1 2-05013 13 1 2-05044 14 1 1-05009 15 1 2-11115 16 1 9-50290 17 1 4-11116 18 1 9-50071 19 1 3-05713 1 3-07380 20 2 4-05042 21 1 3-05041 1 3-05742 22 2 4-08313 23 2 9-50144 8:2 Description Cylinder Plummer block Bracket Locking bolt Rotating knife Cutter Key Cutter housing Spacer left Spacer right Gable inserts left Gable inserts right Fixed knife Lock moulding.8. wheel right Bracket. cutter h/screen box 54 1 3-20942 Distribution box 55 1 9-90161 Granule bin 56 1 2-12366 Sheet. flywheel side Bearing 8045-U Description Bushing Guide Sliding sleeve.1 3-14654 Bearing housing. drive side Bearing housing. granule bin 58 1 9-90782 Bracket. screen box Protection Sealing.1 3-16081 V-belt . plummer block Bracket Push button box Bracket outlet pipe Protection Bracket.1 3-blade rotor. cover granule bin 59 1 4-15584 Stop 60 1 4-15583 Stand 61 1 4-15585 Machine shoe 62 1 9-10779 Motor 63 1 9-91255 Adjusting screw 64 1 4-07530 Belt tensioner 65 1 3-04305 Cutter pulley . upper right 48 2 9-60052 Bracket. 24 1 4-05710 1 4-05735 25 2 9-20235 26 1 4-05711 1 4-05734 27 2 3-05020 28 1 2-05005 29 1 9-10935 30 1 1-16080 31 1 3-05081 32 1 4-11103 33 1 3-13000 34 2 4-05024 35 1 1-23463 36 4 4-08342 37 1 9-10133 38 2 4-05736 39 2 3-18033 40 1 9-30099 41 1 4-05045 42 1 4-05046 43 1 9-30100 44 6 9-30097 45 1 3-015819 46 1 3-08288 1 3-07429 47 2 9-60053 Description Pos Qty. exploded view 58 1 3 44 40 45 43 45 4 57 7 6 5 29 2 59 62 9 10 8 57 54 60 61 47 53 15 49 38 39 18 34 46 42 41 55 48 27 12 28 16 17 13 52 24 11 25 19 50 31 37 26 63 64 65 14 35 32 33 30 36 22 21 23 20 51 56 Pos Qty. upper left 49 1 9-60054 Cylinder 50 2 9-60056 Bracket. switch Switch Switch Breaking screw Bracket. no. 70. screen box Lock key. 1 18 2 18 3 18 4 18 5 8 6 8 7 6 Part. no. hopper Spring for lock maskin no. hopper Locking clamp. fixed & rotating 4 3 2 1 6 5 7 Pos Qty. 4-05063 3-25608 4-05065 4-05729 4-05021 9-50137 9-50512 9-40247 4-40605 9-40078 9-40476 Description Note Locking arm maskin no. 4 4 2 2 2 4 6 7 8 9 4 2 4 2 8045-U Part. 3-blade rotor. no.649 Spring for lock maskin no.650 – Screw Screw Nut Screw 8:3 .650 – Lock key. – 70. hopper 8 5 1 4 7 3 6 5 1 9 2 Pos 1 96-11-05 2 3 4 5 Qty.649 Locking arm maskin no. 70.8. screen box.3 Clasps. – 70.2 Knives. 9-40096 4-07390 9-40228 9-40344 9-40365 4-12916 9-40361 Description Screw Washer Adjusting screw Lock nut Screw Washer Adjusting screw 8. 1 1 2 3 3 1 4 1 5 9 6 1 7 1 8 1 9 1 10 1 11 1 12 2 8:4 Part.4 Fan F-25/AX-16 1 3 4 2 5 6 7 8 9 10 11 12 Pos Qty. no.8. 3-03037 4-00448 4-11767 4-11769 9-20107 4-11766 9-20105 2-08684 9-20210 2-08679 9-20197 4-17781 8045-U Description Cyclone Leg cyclone Pipe OK160 L=300 Pipe bend 90o OK160 Quick coupling Pipe OK160 L=600 Telescopic pipe OK160 Outlet pipe stub F25 Fan F25 Inlet pipe stub F25 Valve Pipe bend 45o OK160 96-11-05 . 5 Pneumatics 15 1 16 2 3 4 9 10 11 5 12 13 14 6 7 8 17 Pos Qty.8. Cylinder Cylinder Valve Valve. direction Magnetic valve 220 VAC Magnetic valve 110 VAC 8045-U Pos Qty. 11a 2 11b 2 12 1 13a 2 13b 2 14a 2 14b 2 15 1 16 1 17a 1 17b 1 17c 1 Part. back choke Valve. 1 1 2 2 3 2 4 2 5 1 6 1 7a 2 7b 2 8a 2 8b 2 9 1 10a 2 10b 2 96-11-05 Part. back Pressure switch Air dressing unit mini F Mist lubrication unit mini dim Mounting kit avs mini F 8:5 . no. 9-20686 9-20691 9-20682 9-20685 9-20690 9-20686 9-20691 9-20687 9-20689 9-20242 9-20272 9-20413 Description Note. Cable head 220 VAC Cable head 110 VAC Valve. no. alternate Valve. direction Magnetic valve 220 VAC Magnetic valve 110 VAC Cable head 220 VAC Cable head 110 VAC Valve. direction Magnetic valve 220 VAC Magnetic valve 110 VAC Cable head 220 VAC Cable head 110 VAC Valve. 9-20712 9-20235 9-20448 9-20703 9-20449 9-20683 9-20685 9-20690 9-20686 9-20691 9-20684 9-20685 9-20690 Description Note. . if the basic settings of the granulator are changed. All maintenance and service work must be done by trained and competent personnel! Electrical installation must only be done by a competent electrician! 96-11-05 8045-U 9:1 . Wiring diagram Never change or modify the basic electrical settings of the granulator. the machine can be seriously damaged. without first obtaining permission from the RAPID Head Office. All Warranties and Rapid’s Product Liability will be void. If the granulator settings are changed.9. ..1 .. adjustable between 5 . Reaction time T2: 3.. N = normal...... B – Limit value..........50% of the set limit...0 seconds..................... The current sensing relay detects the mill motor current consumption and can temporarily stop accessories such as conveyors......... Connection The current sensing relay is connected in series with the mill motor via a current transformer.... The relay stops and re-starts accessory equipment automatically. prevents the relay from breaking during temporary high loading (0...1 sec....) Default setting for this granulator: Granulator motor........ A 8045-U 96-11-05 . = ....... = ... roller feeders etc to avoid putting further material into the hopper............................1 Current sensing relay The granulator can be equipped with an optional current sensing relay to control the feed equipment................100 %. rated current: ..........1 seconds... when the mill is running under heavy loading......... A Default setting depends on the current transformer size. A Hysteresis: % . Relay functions and normal settings: T1 – Start delay..... Current transformer: 9:2 . = .... other value: .9... C T1 T2 – Reaction time...................0 sec.. The transformer is connected between M and E1/E2/E3 depending on the secondary current.. prevents the relay from breaking on connection (0... A /1A Start delay T1: 0. this is connected to E2.. I = inverted........ without re-setting. other value: . The default start delay is 0.... Check the current transformer size and then check the default setting for this granulator...... Limit values: % ..10 sec).3 sec).. (For transformers with transformation to 1 A. T2 B C – Relay function.....1 . A – Hysteresis....... Default hysteresis is 20 %. adjustable between 0 .. Default reaction time is 3..................... The current transformer is connected to E2 (1 A). 96-11-05 8045-U 9:3 . The current transformer size is 50/1A. A motor of 18. The current sensing relay detects the current consumption of the granulator motor and stops the conveyor. the limit value B should be set to 40 % or 20 A (50 A = 100 %).Example The granulator is equipped with a current sensing relay to control a conveyor.5 kW has a rated current of about 35 A. T2 – Reaction time setting 3.2 A per phase T1 – Start delay setting 0. about 20 A per phase. to 16 A without a time delay. C A T1 T2 B In a current transformer with a transformation ratio of 50/1.0 seconds.1 second. When this star/delta is started. when the granulator motor exceeds 20 A for 3 seconds. to prevent further material from being fed into the hopper. i. C – Relay function N normal.e. A – Hysteresis 20 %. The relay re-starts the conveyor automatically when the granulator motor consumption has fallen 20 % below 20 A. it pulls about 35 A/ i. Relay setting: Motor size 35 A/ = 20.e. B – Limit value 40 %. . 1 Current sensing relay 7KHJUDQXODWRUFDQEHHTXLSSHGZLWKDQRSWLRQDOFXUUHQWVHQVLQJUHOD\WRFRQWUROWKH IHHGHTXLSPHQW 7KHFXUUHQWVHQVLQJUHOD\GHWHFWVWKHJUDQXODWRUPRWRUFXUUHQWFRQVXPSWLRQDQGFDQ WHPSRUDULO\VWRSDFFHVVRULHVVXFKDVFRQYH\RUVUROOHUIHHGHUVHWFWRDYRLGSXWWLQJ IXUWKHUPDWHULDOLQWRWKHKRSSHUZKHQWKHJUDQXODWRULVUXQQLQJXQGHUKHDY\ORDGLQJ 7KHUHOD\VWRSVDQGUHVWDUWVDFFHVVRU\HTXLSPHQWDXWRPDWLFDOO\ZLWKRXWUHVHWWLQJ 5HOD\IXQFWLRQVDQGQRUPDOVHWWLQJV 7 ¤ 5HDFWLRQWLPHWLPHGHOD\ZKLFKSUHYHQWVWKHUHOD\IURP RSHQLQJGXULQJDQLQWHUPLWWHQWKLJKORDGLQJVHF.9.  'HIDXOWUHDFWLRQWLPHLVVHFRQGV 7 ¤ 7LPHGHOD\RQVWDUWLQJZKLFKSUHYHQWVWKHUHOD\IURP RSHQLQJZKHQWKHJUDQXODWRULVVWDUWHGVHF.  7KHGHIDXOWVWDUWGHOD\LVVHFRQGV $ ¤ /LPLWYDOXHDGMXVWDEOHEHWZHHQ 'HIDXOWVHWWLQJGHSHQGVRQWKHFXUUHQWWUDQVIRUPHUVL]H &KHFNWKHFXUUHQWWUDQVIRUPHUVL]HDQGWKHQFKHFNWKH GHIDXOWVHWWLQJIRUWKLVJUDQXODWRU % ¤ +\VWHUHVLVDGMXVWDEOHEHWZHHQRIWKHVHWOLPLW 'HIDXOWK\VWHUHVLVLV & ¤ <HOORZ/('UHOD\VWDWXVLQGLFDWLRQ ‡ /LWZKHQHYHU\WKLQJLV2.LHZKHQWKHFXUUHQWLV EHORZWKHOLPLWYDOXH ‡ *RHVRXWLIWKHUHLVDQDODUP ' ¤ *UHHQ/('LQGLFDWLRQIRUFRQWUROFXUUHQW2. A C T1 T2 D B Connection Function choice with or without memory 7KHFXUUHQWVHQVLQJUHOD\LVFRQQHFWHGLQVHULHVZLWK WKHJUDQXODWRUPRWRUYLDDFXUUHQWWUDQVIRUPHU 7KHWUDQVIRUPHULVFRQQHFWHGEHWZHHQ0DQG((( GHSHQGLQJRQWKHVHFRQGDU\FXUUHQW )RUWUDQVIRUPHUVZLWKWUDQVIRUPDWLRQWR$WKLVLV FRQQHFWHGWR(. Crouzet (55) Without memory Excess current 9:5 . 6HWIXQFWLRQFKRLFH ¤ ZLWKRUZLWKRXWPHPRU\ ¤ ZLWKXQGHUFXUUHQWRUH[FHVVFXUUHQW Setting With memory 7KHOLPLWYDOXHLVVHWZLWK¦$§IRUWKHXSSHUVHWWLQJ Under-current 7KHFXUUHQWYDOXHDWZKLFK\RXZDQWWKHUHOD\WRRSHQ 1RWHWKDWWKHSHUFHQWDJHNQREGHSHQGVRQFXUUHQWWUDQV IRUPHUVL]HDQGWKHPHDVXUHPHQWLQSXWXVHG((RU( 2000-10-20 Current sensing relay. ....................................................IWKHK\VWHUHVLVNQRELV VHWDWWKHUHOD\ZLOOUHVWDUWWKHIHHGHTXLSPHQWZKHQWKHFXUUHQWKDVJRQHGRZQ WRWKHOLPLWYDOXHSOXVWKHK\VWHUHVLVYDOXHRI ¦7§LVDWLPHGHOD\ZKLFKGHWHUPLQHVWKHWLPHWKDWWKHJUDQXODWRUPRWRUFDQH[FHHG WKHVHWOLPLWYDOXHEHIRUHWKHUHOD\GURSV ¦7§LVDWLPHGHOD\ZKLFKLVRQO\DFWLYDWHGZKHQWKHJUDQXODWRUVWDUWV7KLVWLPH GHOD\SUHYHQWVWKHUHOD\IURPGURSSLQJZKHQWKHJUDQXODWRULVVWDUWHGDQGZKHQWKH FXUUHQWXVXDOO\H[FHHGVWKHVHWOLPLWYDOXHIRUWKHUHOD\ )XQFWLRQVHWWLQJZLWKRUZLWKRXWPHPRU\:KHQ\RXXVHWKH¦:LWKPHPRU\§VHWWLQJ WKHUHOD\GRHVQRWUHVWDUWWKHIHHGHTXLSPHQWRIWKHJUDQXODWRUZKHQWKHFXUUHQWKDV IDOOHQWRWKHOLPLWYDOXHSOXVWKHK\VWHUHVLVYDOXH7KHUHOD\PHPRU\VHWWLQJPXVWEH UHVHWPDQXDOO\ILUVW 7KHGHIDXOWVHWWLQJRIWKLVIXQFWLRQFKRLFHLV¦:LWKRXWPHPRU\§ )XQFWLRQVHOHFWLRQZLWKXQGHUFXUUHQWRUH[FHVVFXUUHQW:HPHDVXUHWKHFXUUHQW XVHGE\WKHJUDQXODWRUVRWKHVHOHFWRUVKRXOGEHLQWKH¦([FHVVFXUUHQW§SRVLWLRQ Default setting for this granulator: ... other value: .. Limit values: % . Current transformer: ............$VLPSOHZD\WRILQGWKHFRUUHFWOLPLWYDOXHIRU\RXUJUDQXODWRULVWRKDYHWKHJUDQX ODWRUPRWRULQQRUPDORSHUDWLRQWKHQWXUQWKHNQREEDFNIURPXQWLOWKHUHOD\ GURSV7KHQWXUQWKHNQREIRUZDUGVXQWLOWKHOLPLWLVMXVWDERYHWKLVOHYHO 7KHORZHUVHWWLQJ¦%§LVXVHGWRVHWWKHK\VWHUHVLVLQOHYHO7KHOHYHODIWHUDODUP ZKHQWKHUHOD\VKRXOGUHVWDUWWKHIHHGHTXLSPHQWFRQYH\RU............ /1A Time delay reaction time T1: 3.... other value: .1 sec.... A Hysteresis: % ...................................................... A Function choise: ........ with memory = A Granulator motor...... = .. rated current: whithout memory under-current excess current Example 7KHJUDQXODWRULVHTXLSSHGZLWKDFXUUHQWVHQVLQJUHOD\WRFRQWURODFRQYH\RU $PRWRURIN:KDVDUDWHGFXUUHQWRIDERXW$ :KHQWKLVVWDUGHOWDLVVWDUWHGLWSXOOVDERXW$LHDERXW $SHUSKDVH Relay setting: 0RWRUVL]H$ $SHUSKDVH 7 ¤ 6HWUHDFWLRQWLPHLVVHFRQGV 7 ¤ 6HWVWDUWGHOD\LVVHFRQG $ ¤ /LPLWYDOXH % ¤ +\VWHUHVLV & ¤ <HOORZ/('LVOLWFXUUHQWLVEHORZWKHOLPLWYDOXH ' ¤ *UHHQ/('LVOLW )XQFWLRQVHOHFWLRQLQPRGHZLWKRXWPHPRU\ 7KHFXUUHQWWUDQVIRUPHUVL]HLV$ 7KHFXUUHQWWUDQVIRUPHULVFRQQHFWHGWR($...0 sec. = ....... Time delay at start T2: 0.....  9:6 Current sensing relay. Crouzet (55) A C T1 T2 D B 2000-10-20 . 2QDFXUUHQWVHQVLQJUHOD\ZLWKDWUDQVIRUPDWLRQUDWLRRIWKHOLPLWYDOXH§$§ VKRXOGEHVHWWRRU$$ .  7KHFXUUHQWVHQVLQJUHOD\GHWHFWVWKHFXUUHQWFRQVXPSWLRQRIWKHJUDQXODWRUPRWRU DQGVWRSVWKHFRQYH\RUZKHQWKHJUDQXODWRUPRWRUFRQVXPSWLRQH[FHHGV$IRU VHFRQGVWRSUHYHQWIXUWKHUPDWHULDOIURPEHLQJIHGLQWRWKHKRSSHU 7KH<HOORZ/('IODVKHVZKHQWKHFXUUHQWH[FHHGVWKHVHWOLPLWYDOXHDQGJRHVRXW ZKHQWKHFRQYH\RUVWRSV7KH*UHHQ/('LVOLW 7KHUHOD\UHVWDUWVWKHFRQYH\RUDXWRPDWLFDOO\ZKHQWKHJUDQXODWRUPRWRUFRQVXPS WLRQKDVIDOOHQEHORZ$LHWR$ZLWKRXWDWLPHGHOD\7KH<HOORZDQG *UHHQ/('VDUHOLW 2000-10-20 Current sensing relay. Crouzet (55) 9:7 . Crouzet (55) 2000-10-20 .9:8 Current sensing relay. Layout 8045-U 130 200 1330 2040 1400 2570 471 779 1510 1580 1960 2360 2180 Accessorie – Flywheel 8045-U with blower F-25 and cyclone Ax-16 620 2040 560 900 1400 2350 2570 471 779 130 430 1330 200 1510 1580 1960 2180 560 0 91 2360 R 96-11-05 Accessorie – Flywheel 8045-U 10:1 .10. . ...... 11:4 11...... 11:2 – Knife setting .... When ordering spare parts........ on the machines rating plate.......... • Number of components.. 8045-U 11:1 .......... 11:11 11...............8 Autoflap . 11:2 11................................... Orders should go to the representative in the country where the granulator was purchased... Accessories Overview The granulator is divided into the following modules: Page 11..................... 11:15 11...........5 Flywheel ....11...... 11:8 11.............................. from this list of spare parts........................... sharpening ...................... 11:6 – Sharpening knives..................................................... please specify: 96-11-05 • Machine type/designation................................................................ on the machines rating plate..............4 5-blade rotor ..................................................... 11:2 – Installation of pre-set knives .....1 Pre-setting of knives ........ 11:14 11.... 11:18 Ordering spare parts Only use original RAPID spare parts to replace machine components................................... changing the knife...................................................................... • Part number......... 11:3 11................................................................ 11:6 – Knife change .3 Fourth fixed knife.............................7 Roll feed RF800 – single drive ........................ changing the knife.......................................................2 Third fixed knife..................................................................... • Serial number..................6 Band conveyor belt ....................................................................... sharpening ............. 11:12 – Spare parts for the band conveyor ........................................... – Put knife gauge (2) in the jig. If you want a narrower knife clearance 0. 11:2 • Make sure that the knives butt up against the rear of the knife attachment. • Screw in the adjustment screws on a rotating knife. • Unscrew the outer adjustment screws. – Adjust the dial gauge against the knife gauge. NOTE! The maximum clearance between the pairs of knives is 0.1 Pre-setting of knives 4 The knives are pre-set on a jig.15 . • Tighten the screws alternately and increase the tightening torque to 600 Nm. until both the dial gauges show ”0”.0.30 mm). • Centre the knife pair in the cutter housing. with the edge upwards towards the dial gauge. 1 1 3-16511 2 1 3-16516 3 2 4-16515 4 2 9-70129 Description Knife jig Knife gauge Bracket Gauge NOTE! The knives must be sharpened before the pre-setting is done. Qty. replace the knife retention screws by new ones. Turn the screw in.0.30 . Install all pair of knives at a time. • Re-check the knife clearance 0.30 mm to grind foil material. but is a very practical accessory. • The pre-setting is now finished and the knife can be installed into the cutter.No. Do the basic setting as above but set the dial gauge to ”– 10”. 1 – Remove the knife gauge. Check the clearance against both the front and rear fixed knives.50 mm. The clearance must not exceed 0.0. • Put the knife in the jig.11. Knife setting 2 Pos. 3 Do a basic set-up of the knife jig. Art. • Then unscrew the middle adjustment screw. The jig is not included when the granulator is delivered.50 mm (foil 0. • Clean the knife seats. until the dial gauge registers.15 . • Install all pair of knives at a time. • Re-check the centring of the rotating pairs of knives in the centre of the cutter housing. until both the dial gauges show ”0”.50 mm. Installation of pre-set knives NOTE! When you change the knives. 8045-U 96-11-05 . – Zero the dial gauge (4) (the dial should show ”0”). • Fit the screws with washers loosely. Pos. The knife must not be burned or blued under any circumstances. Check the knife clearance against the other pairs of rotating knives. the knife (1) are now loose. – Set the knife clearance to 0. Qty. 8045-U 11:3 . – Screw in the adjustment screws (4). so that the cutter with the rotating knives.0. • Tighten the knife attachment screws alternately and increase the tightening torque to 300 Nm. Sharpening NOTE! The knife should be sharpened by skilled personnel.0. Otherwise the efficiency of the granulator will be impaired.30 mm) against one pair of rotating knives. until the feeler gauge begins to bind. – Unscrew the adjustment screws against the rear edge of the knife. • Set the knives. it can not be repaired by grinding down the blued or burned area. Art.11. freely can pass the third fixed knife. The knife must be cooled during sharpening. The setting is now ready. 3).30 . and are completely ruined. Only sharpen the marked surfaces! The knife must be sharpened exactly. No. The RAPID grinding jig SF8045 (accessoriy) and a surface grinder with magnetic bed are recommended for sharpening work. Installing • Clean knife seats properly.2 Third fixed knife 1 2 3 4 Changing the knife Removing • Undo and remove the screws and washers (2. If the knife is burned or blued. otherwise it will loose its hardness and durability. The hardened knife have lost the hardness Grind and temper. Use a surface grinder to make the cutting angle exactly 90°.15 . Respect the given dimensions when grinding the knife! • 96-11-05 Fix the knife in the left-hand position of the jig. • Fit the knife with screws and washers loosely. – Put the feeler gauge between one pairs of rotating knives and the third fixed knife edges.50 mm (foil 0. 1 1 3-13274 2 4 9-40365 3 4 4-12916 4 3 9-40361 Description Knife Screw Washer Adjustment screw – Check that the rear of the knife butt up against the adjustment screws. to get the correct cutting angle. Grind After this.0. Check the knife clearance against the other pairs of rotating knives. 1 1 2-13719 2 4 9-40062 3 4 4-12916 4 2 4-13725 Description Knife Screw Washer Adjustment screw – Unscrew the adjustment screws (4). Art.• The third fixed knife can be sharpened up to the limit shown in the diagram. The RAPID grinding jig SF8045 (accessoriy) and a surface grinder with magnetic bed are recommended for sharpening work.3 Fourth fixed knife 4 2 3 1 Changing the knife Removing • Undo and remove the screws and washers (2.0. – Put the feeler gauge between one paisr of rotating knives and the fourth fixed knife edges. Installing • Clean knife seats properly. 60 mm 11. The hardened knife have lost the hardness and temper.50 mm (foil 0.30 . The setting is now ready. If the knife is burned or blued. Make sure that the washer to the adjustment screws fits into the knife. otherwise it will loose its hardness and durability. and check that the cutter with the rotating knives. Only sharpen the marked surfaces! The knives must be sharpened exactly.30 mm) against one pair of rotating knives.15 . – Screw in the adjustment screws until the feeler gauge begins to bind. it can not be repaired by grinding down the blued or burned area. the knife are used up and must be replaced by a new one. 3). Qty. • Tighten the knife attachment screws alternately and increase the tightening torque to 300 Nm. Min. No. the knife (1) are now loose. Sharpening NOTE! The knife should be sharpened by skilled personnel. to get the correct cutting angle. and are completely ruined. Respect the given dimensions when grinding the knife! 11:4 8045-U 96-11-05 . Otherwise the efficiency of the granulator will be impaired. – Set the knife clearance to 0. • Fit the knife with screws and washers loosely. The knife must not be burned or blued under any circumstances. freely can pass the fourth fixed knife. Pos. • Set the knives. – Check that the rear of the knife butt up against the adjustment screws. The knife must be cooled during sharpening. • Fix the knife in the left-hand position of the jig. • The fourth fixed knife can be sharpened up to the limit shown in the diagram. 96-11-05 8045-U 15o Min 59 mm 11:5 . After this. the knife are used up and must be replaced by a new one. Grind Use a surface grinder to make the cutting angle exactly 15°. Installing all pairs of rotating knives 5. replace the knife retention screws by new ones. Install the front knife. 6. Open the hopper and screen box. Removing the knives Removing the rotating knives 1. 3. with screws and washers loosely. Adjust the knife to the forward position with the adjustment screws. Fixed knives. 1 1 2a 5 2b 5 3 2 3 Part. 8 9 10 3. Check that the knives seats are properly cleaned. Qty. no. 7 6 5 4 The knife pairs are now loose. 1 Replace the screen when the holes begin to be pear shaped. Installing the knives Install first the front fixed knife Pos. Clean the knife seats. 11:6 8045-U 96-11-05 . NOTE! Hold the knife before removing the last screws – the knife is heavy. Lift out the fixed knife.11. Tighten the screws (7) alternately and increase the torque to 300 Nm. 5) per each knife and fit loosely. Be careful with knives. Qty. Description 4-11123 Screw 4-07390 Washer 4-11105 Adjustment screw 9-40103 Nut 9-40365 Screw 4-12916 Washer 9-40361 Adjustment screw 1. Use two screws with washers (4. Description 0-20047 5-blade cutter 3-11108 Rotating knives 3-11109 Rotating knives 3-07433 Fixed knives When you change the knives. so that the knife reach its fixed setting position. Clean the knife seats properly. Install all knife pair at a time. 5. 4. Remove the screws (4) and washers (5). Undo and remove the screws (8) and washers (9). Check that the knife is straight. they are sharp and can cause personal injury. Please use protective gloves! Pos. The screws are undone from the outside of the cutter housing. Undo the adjustment screws (10). 4 30 5 30 6 30 7 30 8 8 9 8 10 6 Part. The knife has a fixed position in the sides of the cutter housing.4 5-blade rotor 2 Knife change Check the screen wear when you change the knives. 2. 3 stop screws per knife. 2. 4. no. The clearance should be 0.0.15 .30 mm).50 mm. • Centre the knife pair in the cutter housing.7. 10.0.0. against the front fixed knife (foil 0. 18. NOTE! Re-check the knife clearance and centering 17. 96-11-05 8045-U 11:7 . 9. NOTE! The maximum clearance between the pairs of knives is 0. with screws and washers loosely. 8. Install the rear knife. • Undo the lock nuts (7).0. Set the knives. 0. • Put the feeler gauge between the rotating and fixed knife edges. • Install the remaining screws with washers for the knife pair. Lock the adjustment screws settings with the lock nuts (7).50 mm (foil 0. 12.15 .50 mm. so that the knife pair freely can pass the front fixed knife. 14. 16. 8 9 10 • Set the knife clearance to 0. Check the clearance for all the rotating knives. see chapter 11. 13.50 mm. The knife has a fixed position in the sides of the cutter housing.30 . in the centre of the cutter housing. against both the front and the rear fixed knives. The clearance between the pairs of knives should be max. (For pre-set knives. so that the knife reach its fixed setting position. Tighten the screws (4) alternately and increase the tightening torque to 600 Nm. Check that the knife seats are properly cleaned.1). Adjust if necessary.30 . Install the rear fixed knife 11. • Check that the rear of the knives butt up against the adjustment screws.30). • Unscrew the adjustment screws against the rear of the knife. Re-check the centering of the rotating knives. until the feeler gauge begins to bind. Adjust the knife to the forward position with the adjustment screws (10). Check that the rear of the knives are in contact with the adjustment screws. Check the knife clearance with a feeler gauge against the rotating knives. The setting is now ready. 7 6 5 4 • Screw in the knife pair adjustment screws (6) into the cutter a few turns. Tighten the screws (8) alternately and increase the torque to 300 Nm. Re-check the knife clearance. 15. Check that the knife is straight. the knives are used up and must be replaced by new ones. The knives must be cooled during sharpening. If the knives are burned or blued. so that the correct cutting and relief angles are achieved. NOTE! The knives should be sharpened by skilled personnel. see illustration. and grind two edges of the other knife. Sharpening fixed knives Front. • Use a surface grinder to make the cutting angle exactly 90o. The hardened knives will already have lost their hardness and temper.Sharpening knives . and are completely ruined. Respect the given dimensions when grinding the knife! 11:8 8045-U 96-11-05 . 60 mm After this. • The knives can be sharpened up to the limits shown in the diagram. rear and third fixed knife The fixed knives are reversible: grind 2 cutting edges when re-sharpening. The RAPID grinding jig SF8045-5-blade (accessory) and a surface grinder with magnetic bed are recommended for sharpening work. Otherwise the efficiency of the granulator will be impaired. they cannot be repaired by grinding down the blued or burned area. • Grind until all the irregularities on the knifes both edges have disappeared. otherwise they will loose their hardness and durability.5 blade rotor Be careful when handling the knives. • Retain the surface grinder setting. and two edges can be used before the next sharpening. • Grind two knife edges on each knife. Grind Min. Only sharpen the marked areas! The knives must be sharpened exactly. • Grind the worst knife edge first. Grind The knives can then be turned round. they are sharp and can cause personal injury. The knives must not be burned or blued under any circumstances. Fourth fixed knife NOTE! Only grind the marked surface. • Fix the knife in the left-hand position of the jig. NOTE! Only grind the marked areas and respect the given dimensions! • Grind all the knives equally. 96-11-05 8045-U 11:9 . Grind the relief angle of the worst knife first. Retain the surface grinder setting and grind all the knives equally. Grind Use a surface grinder to make the cutting angle exactly 15°. Remove the adjustment screws. Grind the relief angle Fix the worst knife in the left-hand position of the jig (see illustration). The etched ”UP” marking should be down. The jig gives the knives the exact cutting and relief angles. Only grind the marked surfaces and respect the given dimensions! The RAPID grinding jig SF 8045-5-blade (accessory) and a surface grinder with magnetic bed are recommended for sharpening work. in the right-hand position of the jig. Use a surface grinder to grind the relief angle until all unevenness on the knife edge has disappeared. the knife are used up and must be replaced by a new one.• Fix the knife in the left-hand position of the jig. Grind until all the irregularities on the knife edge have disappeared. Retain this setting of the surface grinder and grind the relief angles on all the rotating knives exactly equal. • First grind the relief angle of the knives to 18°. against the jig. Fix one of the knife with newly-ground relief angle. Using the surface grinder and jig makes the relief angle exactly 18°. all the knives belonging to the cutter must be sharpened exactly the same. 15o Min 59 mm Sharpening the rotating knives Keep the complete knife set well ordered. • Grind the cutting angles on the knives to 30°. Grind the cutting angle Knife with etched marking "UP" The etched ”UP” marking should be clearly visible. • The fourth fixed knife can be sharpened up to the limit shown in the diagram. After this. NOTE! To avoid imbalance. When the dimension of the first knife is exact.10 mm. retain the setting of the surface grinder and grind the cutting angles of all the rotating knives exactly equal.Using the surface grinder and jig makes the cutting angle exactly 30°. • The knives can be sharpened up to the limits shown in the display. Etched marking "UP" 9 mm Cutting angle 300 Min. NOTE! Tolerance ± 0. the knives are used up and must be replaced by new ones. After this. Grind until the knife edge is exactly 9 mm up from the lower face of the knife. 85 mm 11:10 8045-U Grind 20 mm Relief angle 180 Grind 96-11-05 . Grind the cutting angle Knife with etched marking "UP" Undo the knife and check its measurement. 4. 2. 4. lift then the flywheel guard away. Lift the flywheel into position by means of a lifting device. 6. No. lock tab. 8. 6. spanner size 55 mm). Remove the lock screw.9 = 180 Nm. undo and remove the centre screw (M36. Installing the flywheel 1. Bend the lock tab flat. If the flywheel don´t release – increase the tightening torque on the puller screws and give the puller centre another sharp blow. Tighten the centre screw. centre screw and lock screw. 1 5 Pos 1 2 3 4 5 3 Qty. lock tab and cover washer. Lift off the flywheel by means of a lifting device. Fit the cover washer. from the cutter housing and close the hopper. Lock the centre screw. 9-30098 4-05045 4-05046 9-40229 9-40033 2 Description Flywheel Cover washer Lock tab Center screw Lock screw 7. 3. 3. Tighten the screws. 96-11-05 8045-U 11:11 . 7. 5. 5. 1 1 1 1 1 4 Art.9. Release the flywheel with a sharp blow to the centre of the puller. Open the hopper and lock the cutter with a block of wood between the knives and the cutter housing. increase the torque by stages to 800 Nm. the flywheel guard must be removed. To remove the flywheel. Fit the crosskey in the groove on the cutter shaft. 2. Undo and remove the screws.5 Flywheel Removing the flywheel 1. with an alternated increased torque to 120 Nm. Install the flywheel guard. bend the lock tab towards both the centre screw and the lock screw.11. Maximum tightening torque on the screws to the puller. M 16 strength class 10. Remove the block of wood. Put a drop of oil into the extractor hole for the puller and fit the puller with M16 screws. Use screws of at least strength class 10. Be careful to make sure that a dog does not catch on a foot. arm or clothing. Warning! When a conveyor with dogs is used. you can pull out the plug on the mains outlet on the granulators distribution box. The conveyor construction includes framework beams with bolted-on cross member profiles. The conveyor is intended for transporting plastics waste. Switch on the main switch on the distribution box. As an alternative. Electrical connections The conveyor must be connected by a competent electrician. Press the start button and check that the conveyor goes in the correct direction.11. check the position of the belt on the rollers. 11:12 8045-U 96-11-05 . Safety In all work on the conveyor. If the floor of the storage location is very uneven. Do not use the conveyor for other purposes than the intended. when measured on the diagonal. it should be evened off before the conveyor is set up. switch two phases in the plug connection. or walk on it during operation. Switch two phases in the connection to the contactor for the conveyor in the distribution box. adjust the stand so that the conveyor is level. If the conveyor goes the wrong way. The conveyor can be equipped with a metal detector. Alternatively. Alternatively.6 Band conveyor The band conveyor is intended for transporting plastics waste. If the conveyor stops because of faults. No person may travel on the conveyor. put both the main switch and the switch on the granulator in the ”Off” position. Mobile conveyors must always be transported folded down. The belt must not run off-centre! If the belt runs off-centre Remove the cover by the returning roller to gain access to the adjustment screws. it must not be started until the reason has been discovered and attended to. see chapter 9. Starting When the conveyor is started the first time. Connect the conveyor by means of a plug to the distribution box on the granulator. or the emergency stop. Installation During installation. connect the cables to the distribution box in accordance with the markings and the wiring diagram of the granulator. Reset .If the belt runs off-centre” in the previous chapter. Do not use sharp tools. When the belt is adjusted. This is contactor Q3 in the distribution box. they can damage the belt. adjust one adjustment screw at a time. The belt must not run off-centre!. Fault-finding If the conveyor does not start. Never tighten the adjustment screws on the conveyor belt with greater torque than 5 Nm. 96-11-05 8045-U 11:13 . the switch is in the ”0” position.move the switch button on the contactor to the ”1” position. Only turn it a 1/4 turn. Clean the belt with a mild detergent. you can pull out the plug on the mains outlet on the granulators distribution box. As an alternative. Wait and let the belt run for a few minutes. adjust. If the contactor has switched ”Off”. Check. Maintenance In all maintenance work on the conveyor. stop the conveyor and put the covers back again. Regularly check belt wear and the position of the belt on the rollers.When the belt runs off-centre. strong cleaners or chemicals. additions and deletions may occur. wait and check again until the belt runs straight! Belt tension The length of the conveyor belt has 1% tolerance. which protects against overload. Also check the wiring diagram in chapter 9 of this manual. put both the main switch and the switch on the granulator in the ”Off” position. The band convveyor has a motor protection circuit breaker. Adjust as necessary as in ”Start . Part.Spare parts for the band conveyor 14 13 12 9 10 5 1 8 4 7 3 6 2 Pos Qty. 11:14 8045-U 96-11-05 11 . serial number and belt when ordering spare parts. no. Description 1 1 *) Belt 2 1 1-20118 Gearbox 3 1 1-10310 Electric motor 4 1 1-20112 Drive roller 5 1 1-20080 End roller 6 1 1-20131 PU-belt T30 flights 7 2 1-10269 Bearings BLF 204 8 1 1-20143 Sheet 9 2 1-20144 Side edges 10 1 1-20145 Hopper 11 2 1-20146 Cover 12 2 1-20147 End 13 2 1-20148 Extension screw 14 2 1-20149 Lock plate *) Note the machine type. Adjustment of roller pressure Roller pressure is set by pressure regulator (C). B B If the setting needs to be adjusted. Scraper setting If the pressure roller setting is changed. lock the knob with the lock bar. 3. Material feed on start A Open the rollers with the button (D) on the compressed air cabinet. The gap between the rollers should be minimized. 1. Lock the scrapers with the screws.20 mm Service Setting the roller clearance The gap between the rollers is set in the factory. the roll feed will start automatically when the granulator starts. Feed the material in so far. Adjust the clearance to 0. Undo the screws (B). The steel rollers and the knurled rollers must not touch each other. the scrapers must also be adjusted. and does not normally need any subsequent adjustment. When the correct speed has been set. the distance between the rollers can be increased/reduced with the screws (A). If the roller has a frequency controlled motor. the rollers must not touch each other.see the illustration. Speed adjustment The speed is adjusted with knob (E) on the variator.7 Roll feed RF800 – single drive If the ”Roll feed” knob on the distribution box is in the ”On” position. 96-11-05 8045-U Roll feed RF800 – with single drive 11:15 . the scraper must be adjusted. The scrapers must not come into contact with the rollers. or if the material wants to stick. Setting the pressure roller E D C If the rollers do not grip the material. there is a potentiometer in the distribution box which controls the speed. use a feeler gauge. Close the rollers with the button (D) on the compressed air cabinet.11. 0. Compressed air cabinet NOTE! When the roller clearance has been adjusted. there are four adjustment screws (A) . Check the clearance between the scrapers and the rollers once a month.20 mm between the scraper and the roller. Drive roller Pressure roller 2. that the rollers can grasp it. Dimensions 11:16 8045-U Roll feed RF800 – with single drive 96-11-05 . Undo the two knobs which hold the lid. Reinstate. Cleaning If the roll feed has a noise cover – remove the noise cover first. 2. Open the lid.Lubrication Every second month: Lubricate the chain and pressure roller guides. NOTE! Lubricate sparingly and wipe off any surplus grease. 1. The pressure roller guides have 4 grease nipples (F). F 3. Clean the roll feeder. Chain Knob Knob The chain does not normally need any subsequent adjustment. F 4. No. 1 2 3 4 5 6 7 8 9 10 11 12 96-11-05 Qty. • Number of components.No.Spare parts Only use original RAPID spare parts when replacing machinery components. fon the machines rating plate. 14 2 15a 1 15b 1 16 2 17 1 18 1 19 1 20 2 21 2 24 1 25 1 26 2 Art. 9-60018 3-01497 3-01498 9-60031 4-01495 3-01500 2-01482 4-01502 9-20088 3-01499 4-01505 9-60004 Pos. please specify: • Machine type/designation. Qty. Qty.No. from this parts list. 2-14734 4-14407 1-16076 2-14405 9-50095 4-04042 2-16952 4-14406 2-14710 2-01483 4-01496 8045-U Roll feed RF800 – with single drive Pos. 1 1 1 1 1 2 2 1 1 1 1 1 Art. Orders should go to the representative in the country where the machine was purchased. • Serial number. 4-01501 4-01503 9-30043 4-17207 9-10972 4-03993 4-14409 9-50096 4-01494 11:17 . • Part number. 27 2 28 1 29 1 30 1 31 1 32 2 33 2 34 3 37 1 Art. When ordering spare parts. on the machines rating plate. 33 32 6 4 5 34 21 7 8 9 3 10 1 30 31 29 11 26 17 28 37 27 14 25 12 15 16 24 18 19 20 Pos. No. A pressure mat on the floor provides the impulse to open the flap on the input chute. 1 1 2 1 3 1 4 1 11:18 8045-U Art.8 Autoflap The autoflap is a pneumatically operated flap opener.11. Autoflap 1 2 3 4 Pos Qty. 9-20254 9-20252 9-10468 9-20253 96-11-05 . Transport and storage General The machine should be transported by trained personnel. chapter 10 for space requirements. NOTE! The length of the forks must be at least 2300 mm. On delivery it is protected with Castrol DWX 22 anti-rust oil.36 months. Alternatively. Positioning in place of use See Installation. • Do not unpack the machine before it has been transported to where it is going to be used. The machine is delivered packed in protective plastic foil. 2200 . Storage The machine is packed for transport to the place where it is to be used. • Check with the delivery note that the delivery is complete. if the truck has extra long forks.2500 kg. The machine can be lifted and handled by means of a fork-lift truck. chapter 5. fixed to a pallet with straps. Lifting and transport to place of use The machine weighs approx. such as Castrol DWX 22.12. NOTE! Report any damage to the forwarding agent. DWX 22 will protect the machine up to 12 months. Long-term storage/Conservation 96-11-05 • Store the machine in a room with a stable. dry temperature. • Treat the unpainted surfaces of the machine with rust preventer. Unpacking and checking • Check that the machine has not been damaged during transport. 8045-U 12:1 . DWX 160 will provide protection for 24 . Please refer to Layout. . ........... Nm......... Fax.............. The compressed air is filtered.... Name: . The drive belt tension have been checked.............. Nm............ Motor: .......................... The screws tightening torque to the front fixed knife have been checked ........ Nm... Box 9....... 20 ..................... Nm............. ............... Name: ........ checked... .. The screws tightening torque to the fourth fixed knife have been checked ................ Electrical connection Voltage connection checked ................................. Nm........ The rotation direction of the blower motor have been checked............. knifeclearance at the knives outer sides ... The granulator stands horisontally and all machine shoes takes up equal load............ A.. Hz. The screws tightening torque to the third fixed knife have been checked ....... please contact the local RAPID distributor or the RAPID head office....... The screws tightening torque to the rear fixed knife have been checked . The screws tightening torque which fastening the hopper have been checked..30 hours after first start The hex screws tightening torque to bearing caps for the cuttershaft plummer blocks checked .......................... / .............................................................. ................... l/min............ and the knives center .......... The socket cap screws tightening torque to upper bracket for gas spings on hopper checked ..................... direction.......... Nm... + 46 370 865 00...... The socket cap screws tightening torque to plummer blocks against cutter housing checked ........................ Two hours after first start Knifeclearance re-checked... and the knives center ....................... Safetye....... The screws tightening torque to the fourth fixed knife have been re-checked ........... ........................................ Size of fuse controlled 1-phase ....... That the lock nuts to the granulator motor adjustment nuts are properly tightened have been checked... The screws tightening torque to the rotating knives have been checked ................... Phone............................................. Oil level in worm gear to the roll feeder checked..... A....... 20 ................. bar............................................... Serial number: ...................... Name: ................... Inspection done by Date: ..... Phone: ......... + 46 370 802 51 Machine data Machine type: ........... Free quantity of air checked ........ Installation The granulator have been cleaned from anti-rust oil..... Local distributor: ....... The screws tightening torque to the rear fixed knife have been re-checked . If you have any questions..................................................................................................................... The screws tightening torque to the rotating knives have been re-checked ......... ....... 2000-11-28 Service and maintenance schedule 1 .............. Nm........................... kW Wiring diagram: ............. Phone: .... Nm............. SE-330 10 BREDARYD ................ Knifeclearance checked.... Nm............................... The screws tightening torque to the front fixed knife have been re-checked ....................... The phase sequence of the mains checked...... knifeclearance at the knives outer sides ....... ........ .... / ........................... Nm............................................. The screws tightening torque to the third fixed knife have been re-checked ........................................... The drive belt tension have been adjusted............................. ................ Year of manufacture: 20 ................. Connection of compressed air Air pressure checked........... The rotation direction of the granulator motor have been checked. 20 ... Responsible and qualified electrician: Name: .. Nm......... .. V............................................. maintenance and service Contakt person responsible for granulator safety............... Name: ................... Nm........... All maintenance and service must be done by trained personnel..... Head office: RAPID GRANULATOR AB .... / .. function and connection have been checked..... The direction of the roll feeder have been checked...... ............. The drive belt condition have been checked.................. Optional equipment............... the band position on rollers have been checked.......... ............. Nm....... Hz... . The machine have been installed as per chapter 5 in this instruction manual by: Date: .. Band conveyor............... maintenance and service Name: ....... .......... Inspection done by Date: ..... The direction of the band conveyor have been checked.........................Service and maintenance schedule Read the instruction manual before maintenance and service............ Voltage...................................... 20 ............ The granulator have been connected to right-hand field phase sequence.... 3-phase 3 x ............... . 20 . Sign: .. / .. .......... 20 . .......... ..... .. .......... / ... Weekly inspection Check all electrical cables on the machine......... 20 ............. Sign: .............. 20 . / ... / .............. / ............... Sign: .. Sign: ........ .............. ...... Sign: ......... 20 . 20 . 20 .. Sign: ...... Sign: ..... / ...... / ................ . 20 ......................................... 20 . Sign: .. ..... Sign: ... / ............ Sign: . ... Sign: ... 20 .... / .... Sign: ................ Check that the flap/flaps in the hopper is intact........ / .. Sign: ....... ........ / .... 20 ................. Sign: ........................ ..... Sign: ... Sign: ...... 20 ....... 20 ... ..... / ........ ....... ........... Sign: .... Sign: ............ / .. .. .... 20 ... Check the safety system of the machine......... Sign: ......... ..... Sign: . 20 ............................ 20 ....... / ........ / ..... 20 .. .............. 20 . / .... 20 ..... Sign: ............ Sign: .. / ... / ....... / .. 20 .......... . / ....... 20 ... ....... Sign: ... 20 ... 20 ... . Sign: .... Sign: ............. Sign: ......... / ........ Sign: ........... / . . / .. Sign: . / .............. Sign: ............ 20 .................. .... / . 20 ......... 20 .. Sign: ...... / ....... ...... 20 .................... / ....... . 20 ........ There must never be any damaged cables... . / ..... / . Sign: ...... 20 ...... Sign: .................. ............. . 20 . ..... ....... 20 . Sign: . / .. Sign: .................. .................. ............. 20 . / ....... ..... Sign: ....... Change a damaged flap at once...... ..................... 20 .......... . maintenance and service at once................. ......... 20 . / ..... Sign: ... 20 ... Sign: .... / ... 20 ........ / . Sign: .......... / ...... / ....... 20 .. ...... Sign: . / ... Sign: .... 20 . 20 .... ..... 20 .. 20 .. 20 .... ... maintenance and service at once.... ........ ......... ... 20 . 20 ... Sign: ............. 20 ..... 20 ... Sign: ....... / . / .......... 20 ......... / . 20 .... ....... ................................. / ............ ....... 20 ........ 20 . Sign: ............ 20 .... ... 20 ........... .. Sign: . / .... / . ................ 20 ... / .............. Sign: .. ............... / .............. Sign: ...... 20 ........ Sign: ........ Sign: ..... 20 . Sign: .. ...... . 20 . 20 .... Sign: . ...... ..... / .. / . .... / ... Sign: ... Sign: .. .... . 20 ....... 20 ...... 20 ...... 20 ........ / . Sign: ..... 20 . ... .. Sign: .. / ................... ........... Sign: ..... Sign: ............ 20 ..... ...... / . Sign: ................ ....... Sign: ... 20 ........ Sign: ....... . 20 . Call the person responsible for safety.......... .... Sign: ... / .. Sign: .... Sign: ............. / .. 20 ............. Sign: ........ 20 . Sign: ........ / . 20 . Sign: ......... 20 .. .. / .... 20 ................ / . Sign: ... Sign: ..... .... ...... / ........ 20 .. / . 20 .. ............ / .. ........ Sign: . / . 20 ............... ... loose cables. / .... .... Sign: . 20 . .... 20 ........... Sign: ............... / .............. / ... Sign: ..... 20 ... / ................ Sign: ... / ...... 20 ... .. .................... / . ....... . / ... 20 ....... / .. . Sign: ...... Check all the functions of the safety systems...... Sign: ....... Sign: .... 20 . 20 .... Sign: ......... 20 ... 20 ...... / ...... Sign: ...... / .......... ................. 20 . 20 ....... Sign: ........... / .. Sign: . / ....... 20 .... Sign: ...... Sign: .. / . terminals or components.. Sign: ......... 20 ........ .. Sign: .... ..... Sign: ..... Sign: ............... Sign: ... Sign: .. / .. Sign: . Sign: ...... 20 ........ 20 ........ 20 ............ 20 ... / . / .... / ..... / .. / . / .. ..... . Sign: ...... Sign: ........ .. / ..................... ...... . 20 .......... / ... 20 ... 20 ...... / ......... / ... Sign: .. / ...... .. .................. 20 . / ... 20 ... Sign: .. / ........ Sign: . ....... ..... Sign: ......... Sign: ... .... ...... .... / .. / ..... ......... . 20 ....... Sign: ...... 20 .... 20 . ... Sign: ......................... 20 .... 20 ...... 20 .. ................. ...... ... Sign: ... / .... 20 ......... .. ........ 20 ........... Sign: ... 20 ...... / .. Sign: .......... / ......... / . ............. / ....... . Please refer to chapter 4 “Safety system” in the instruction manual....... / .. 20 .... / ..... .......... ....... ..................... ..... Sign: ..... ......... ..... 20 ... Sign: ....... / ..... 20 . Sign: ... 20 .... 20 ........... / .... Sign: .. / .... ..... Sign: ... / ....... 20 ...... ..... Sign: ......... / ..Inspection NOTE! All inspection of the machine must be done by trained personnel.. / ............ Sign: ... Sign: ......... Sign: .. ........ / ..... ......... 20 ....... / .... / ..... Sign: .. Sign: .. ... / ..... Sign: . .. / .. ... Sign: .... 20 ........ Sign: ...... Sign: ... / ......... ........... 20 . 20 ..... Sign: .. / . ... .......... ..... Sign: ... / ..... . 20 ....... Sign: .... ...... .. Sign: ...... . If there are any notes or faults. Service and maintenance schedule 2000-11-28 .... ...... Sign: ... / ... 20 .. Sign: ...... ........... 20 .... Sign: ........... Sign: ....... 20 ... / ... 20 ... Sign: ....... .. . .......... 20 ....... 20 .. / ...... / ........... 20 . Sign: .... .. ......... / ..... / .............. 20 . .... / ... contact the person responsible for safety.... / . .. Sign: . ........ 20 . ............. / ........... 20 ..... / .. Sign checks when they have been approved...... / ...... Sign: ... Sign: .. 20 ........... / .. Sign: .. Sign: ................ / ..... 20 . / ..... 2 ................. Sign: .... Sign: ..... Sign: ............ .... / ... 20 .. 20 .... .. / ............. / ....... / .... / ......... 20 ....... 20 ................................ 20 . 20 ... Sign: . Sign: .. / ..... Sign: . 20 ......... ....... 20 ....... Sign: .... / . .... 20 ............ / ........ 20 ..... ...... / ..... / .... Sign: ... / ....... 20 .. 20 ......... / ..... Sign: ...................... 20 .. 20 .. Daily inspection Check the emergency stop function of the machine.............. . Sign: .............. Sign: . Sign: .. 20 ...... / .......... 20 ..... / ... 20 ... 20 . ... 20 ...... / ... .. .... ................ 20 . 20 .. 20 ........... Sign: ... ... / ... / ................... ... Sign: . / ................... ............. Sign: ........ . / ... ... / .. 20 ... ...... 20 ..... Sign: . / .. / ... 20 ................. / . 20 . 20 ...... ........... . 20 .... 20 .. 20 ....... 20 ................ .... ..................... Sign: .......... Sign: . 20 ........... Sign: .... Sign: ................... Sign: ......... / ....... / ....... Sign: ...................... Sign: . 20 ..................... 20 . 20 ............. / ....... .. .................. .... / .. / .. / ...... 20 . / ... / ............... 20 ...... / . / ... ........ 20 ....... ...... ....... Sign: ............... Sign: . ............ / .. Sign: . / . Sign: .. 20 ..... ............... .......... Sign: .... / .... ..... 20 ... Sign: .......... ............. Sign: . 20 .......... 20 ..... / . ........ Sign: ....... / ...... Sign: .. 20 .. / ..... 20 ...... / ....... .. 20 .... / .... Sign: ..... / .... Sign: ... / .. / ...... / ...... / ... Sign: .... Sign: ....... Sign: . .... Sign: ............. Sign: ... Sign: ..... Sign: ....... ... Sign: ....... ......... Sign: ......... / ................. / ................... Sign: . / ... / . 20 . Sign: ........ ........ 20 .......... 20 . ... .......... ...... ........... 20 ............. 20 ............ 20 .... 20 ... Sign: ..... / . / ......... Sign: ... Sign: ............ / ... / ........... / . / ................................ Sign: . . ..... .... 20 ....... .. ......... ...... 20 ..... 20 ........... Sign: ... / ...... 20 .... / ........ ......... 20 . Sign: . 20 ............................ .... ... 20 ... / ...... / ..... ... Sign: .......... ... Sign: .... 20 .......... 20 ....... 20 ............ .. .......... Sign: ........ .. Sign: .... / .............. . / ........ ............. Sign: .... .... / . ...... 20 .. 20 ... / ... 20 .......... 20 ......... 20 ............ 20 .. / .. ........ .. / ... .. 20 ...... . 20 ..... / .... 20 ....... / ............ Sign: . .......... / .. ........ Sign: .... / .... 20 .... 20 ............. 20 ...... / ... .......... 20 ................................ Sign: .............. / .. ............... Sign: ..... / ............. / .... 20 .... Sign: . ........................... 20 . 20 .. / ...... ............... Sign: ... 20 . / ........ ..... .......... ................ Sign: .. 20 ... . / ....... .... .. .. ........ Sign: ....... 20 .. 20 .......... / .... 20 . Sign: ............ 20 . ... 20 ..... / ... Sign: ........ 20 .... / ........... 20 ....... .. .. 20 ........... Sign: .......... ... .. Sign: .......... ....... 20 .. / .. 20 . Sign: ....... .. Sign: ........... .......... / .......... / ... 20 .... / ..... .... / ....... Sign: ....... / ............. Sign: ..... . Sign: ...... Sign: ...... / ....... ... Sign: . ....... Sign: ............. 20 .............. ...... Sign: . . 20 .. / .. Sign: ..... 20 ........... ... / ..... ... / . Sign: ............. 20 .... / .. / ..... 20 ............. 20 .... / ..... Sign: ... 20 ........... . 20 .... 20 ......... 20 ... Sign: .... 20 ... . / ... / ........ 20 ........ / ... / .. . Sign: .. Sign: .. / ....... Sign: ................ 20 ... / ...... ......... / .... 20 ... Sign: . 20 .... 20 .. ... .. 20 .. 20 .................... ............ 20 . Sign: ..... ................ Sign: .. / ..... Sign: .................. / ..... / .. ...... 20 ..... .. ..... Sign: . .......... 20 .. Sign: ..... / ... ............. / ............. / .. Sign: .. Sign: .......... / .. .. 20 .... Sign: ....... .... 20 . / ...... .. 20 ........... Sign: ....... ..... / . / .. Sign: ............ ..................... .. . Sign: .... Sign: ......... Sign: .... / .. Sign: . .... ....... ...... / ..... / ......... / . Sign: . Sign: ..... / ....... Sign: .. Sign: ......... ...... Sign: .. Sign: ......... ............................ 20 . / . .... ........... 20 ... 20 .......... Sign: ...... Sign: .. Sign: ...... 20 .. . 20 ............ Sign: ..... .. / ...... . / . / .. ..... / .............................. ......... 20 .... / ............ / ........... ...................... ............. Sign: . ... / . Sign: .. 20 ............ Sign: ..... 20 ......... . ............ Sign: ........... / . ................. 20 .................. Sign: . . . / ................ 20 ... / ............. / .... .. Sign: .... Sign: ..... 20 .. / .... Sign: ..... / .... / .... Sign: ............... 20 ................ . Sign: .. / .... 20 ........ / . ... Sign: ......... ...... / ...... 20 .... / ... ...... Sign: . ...... Sign: ......... / .. Sign: ............................ 20 .... Sign: .... / .... Sign: .. 20 ...... . ......... 20 ..... ... Sign: ..... / ........ Sign: ... Sign: . ...... ........................ ....... Sign: ........... .. / . Sign: . Sign: ... Sign: ..... 20 .... / .... 20 ........ / .... 20 ...... ... / .. 20 ... Sign: .... . Sign: ....... / ... 20 ........................ 20 ............ Sign: .. ...... / ........ 20 ..... Sign: ....... 20 ...... 20 .. .... .... 20 ..... Sign: ..................... ............. 20 ............. Sign: ............. 20 ..... 20 ... 20 ............. Sign: ..... / ..... 20 .... / . Sign: ....... Sign: .... 20 . 20 . / .... / .. 20 ......... / .. . / ..... / .... / . / ..... Sign: ........ ......... ........ 20 .. Sign: ...... / ...... ......... Sign: ... / ....... ... / ... ... 20 ....... / .. Sign: ............ / .... / .... Sign: .......................... Sign: . .. ................... 20 .. Sign: ................ Sign: .. Sign: ..... 20 . ... Sign: ......... 20 ...................... Sign: .. 20 .... Sign: ...... / ....... 20 ... 20 ........... Sign: ...... 20 ........... Sign: ..... ....... . 20 . 20 . / ... .. 20 ..... .. / .. / ............. 20 ... ...... Sign: .... Sign: .................. 20 .... Sign: ............... / . .. Sign: .......... / .... / .. 20 .............. Sign: ............. Sign: ... / ..... / .... Sign: ..... / .... ................. ... 20 ......... Sign: . .. 20 .................... ....... Sign: ...... 20 ................... 20 .... 20 ...................... Sign: .. ...... / . Sign: ................... 20 ... / . ........ / ..... / .. .. Sign: ... / . ...... ................... 20 .... 20 .. 20 .. Sign: .... 20 ......... / . 20 ............ Sign: .. 20 .............. .... Sign: .... Sign: ....... 20 .... 20 ........... ... / ....... 20 . Sign: ... ......... 20 . 20 ........... ........................ / ....... Sign: .. / . / ...... 20 .... ....... Sign: .... .... / ...... 20 .... . / ....... ... ...... 20 ....... / .. 20 .... .............. 20 ......................... 20 ........... / ............. / . 20 ..... 20 ....... 20 ... 20 ...... ..... / ..... .... ..... / . / . / . 20 .. 20 .... / ...... 20 ... . Sign: ...... Sign: ..... Sign: .. 20 ... 20 .... 20 .... ...... Sign: ..... / ............. .... Sign: .... / . / ........ Sign: ..... 20 . ...... / ............. 20 ................. ... .... Sign: .. / ..... Sign: ........ ............... / . 20 . ... 20 ...... / ............................ Sign: .............. Sign: ... ........ / ....... 20 ... ... / .. ............. . . / ... ............ 20 ................. 20 . 20 .. 20 ................. ...................... / .................... 20 ............. ... Sign: .............. Sign: ......... / ........ ....................... 20 ....... Sign: .. 20 ... / . ... / . . Sign: .. 20 . Sign: ......... / .... ............................. 20 ........... 20 ..... Sign: ..... / ...... / . ... Sign: ... / ............. Sign: ... / .. 20 ...... / ................. 20 ........ ... .. 20 . / ... Sign: ... / .. Sign: ..... . .... / . / .................. Sign: .. / ...... / ...... Sign: ..... . 20 .... Sign: ... Sign: ..... ..... . Sign: ......... Sign: ............... / ..... / .... 20 ..... Sign: ... Sign: ....... 20 ....... 20 .. .... Sign: ..... Sign: ............ .... Sign: . ..... .... 20 ......... Sign: ... 20 .. ............................... 20 ... ......... 20 ... .... / ...... 20 ........... / . / .... Sign: . / ........ Sign: ..... Sign: . . ...... / ... / ............ / . Sign: ... Sign: ........... ..... 20 ............ / ....... / ............... ...... Sign: .. / ..... / ..... ...... ........... 20 ... / .. / .... 20 .... 20 .. 20 ......... ......... Sign: ................ . .... ..... / .. ... 20 . Sign: .... 20 ..... Sign: .. / .... Sign: .. / ............ 20 ....................... / ...... / .... Sign: ..... 20 ... Sign: ... 20 ... / .... Sign: ... .......... ....... / ........ / .. / .. Sign: .. Sign: . . Sign: .. Sign: ........ Sign: . / ........ .... 20 .. Sign: . 20 ................ Sign: .. ............ / . Sign: . ..... 20 ....... 20 ... 20 .... / . Sign: .................... / ... .... 20 .. Sign: ............. 20 .. 20 .. 20 ......... 20 . / ... 20 ............ / .......... 20 ....... .... Sign: ....... Sign: ....... / .... / ........................... / ....... Sign: ........... Sign: .... Sign: ...... / . Sign: ............... . Sign: .... .... Sign: .. ........................ 20 .... . ....... / ........ 20 ................. . Sign: .. ... ........ . 20 ............ / . Sign: ........ / ....... / .. / . 20 .... . 20 ......... ........... 20 ............ / ... / . 20 .. Sign: .... / . Sign: .............. / ... / ...... / . / . ...... Sign: . / ..................... / ...... / . 20 . .. Sign: ...... 20 ..... / .................. ........... Sign: ... / ....... Sign: .. Sign: ....... Sign: ........ ......... .. / ................ Sign: ......... Sign: . 20 . / . Sign: .... Sign: ...... / ................. 20 .... 20 ..... Sign: .. / ... .............. Sign: .. Sign: ...... 20 .......... 20 ... Sign: ..... Sign: . 20 ... ......... / ..................... ..... 20 ...... 20 .... / ........ .... Sign: .... 20 ... Sign: ......... Sign: . 20 ........... Sign: ...... / .... / ... 20 ........ .. / . Sign: ......... 20 ... Sign: ............ Sign: ..... Sign: ..... 20 .. Sign: .... Sign: . 20 ..... Sign: ..... 20 ..... Sign: ...... ...... / . ........ / ..... Sign: ... .. / .. 2000-11-28 Service and maintenance schedule 3 ..... Sign: .... 20 ............... Sign: ......... / .. Sign: .... / ... 20 . / ...... / .... 20 .......... ... Sign: .... / ... . 20 ....... 20 ... 20 ........... 20 ...... / . ... Sign: ......................... 20 ......... .. 20 . Sign: . Sign: ....... Sign: ............. / .... 20 .... / ... ................... Sign: ........ / ..... / .... . / . 20 ................ Sign: .... .. Sign: ... 20 . .............. .... 20 ........................... ... Sign: ....... 20 ..... ..... / ...... .. Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: .................. OK Drive belt worn Band conv. 20 ... 20 .. ... ........ OK Drive belt worn Band conv.. Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: .. / ............ Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: . .. 20 ............. / ........ mist-lubrication........ Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: ... opening of hopper and screen box....... 20 ......... / . Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: ..... 20 . OK Drive belt worn Band conv.. / ... .. .... Check the band’s wear and its position on the rollers....... OK Drive belt worn Band conv. / .. Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: ... 20 . Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: . 20 ... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: . OK Drive belt worn Band conv...... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: . 20 ... OK Drive belt worn Band conv....... 20 .......... . OK Drive belt worn Band conv...... OK Drive belt worn Band conv..... before 2-3 minutes after the granulator have stopped.Monthly inspection Check the drive belts condition.. . .......... / ..... .. OK Drive belt worn Band conv................ / ... .. hopper and screen box not can be opened or operated.... OK Drive belt worn Band conv.. Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: .. OK Drive belt worn Band conv.... ....... Empty the water separator and check the oil level to poss..... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: .... 20 ... OK Drive belt worn Band conv.... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: .. Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: ...... 20 ... . / . 20 ....... ..... / .......... / ............ 20 ........... OK Drive belt worn Band conv...... .. OK Drive belt worn Band conv....... OK Drive belt worn Band conv. ....... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: ................ doors... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: ... 20 . 20 ... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: . / . Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: .......... OK Drive belt worn Band conv............... 20 ... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: ........ The band must not move obliquely! Granulator with pneumatic.. / . / ...... ... 20 .. Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: . OK Drive belt worn Band conv........ / .... OK Drive belt worn Band conv.............. / .......... ................ OK Drive belt worn Band conv.... OK Drive belt worn Band conv............ OK Drive belt worn Band conv.... 20 . . / . Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: ..... / ...... ...... / .... Service and maintenance schedule 2000-11-28 .......... / .... OK Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: .... OK Drive belt worn Band conv.............. Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: .. Granulator with band conveyor.... 4 Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt worn Band conv. / ....... Check that the door-..... 20 ... / . / ..... 20 ... ......... OK Drive belt worn Band conv.... ...... .... 20 . ...... Granulator with time delayed doorlock.... ............... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: .. 20 .. 20 .. / .... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: ....... / ..... 20 .............. Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: .......... OK Drive belt worn Band conv. 20 .............................. ... .. Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: .. / ... / ..... 20 ..... OK Drive belt worn Band conv. ........ Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: ... / .......... OK Drive belt worn Band conv. OK Drive belt worn Band conv..... ....... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: . 20 ... 20 ............. Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: .. 20 ................. / .... 20 .. OK Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: ................. 20 . ..... OK Drive belt worn Band conv... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: .... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: ............... / ...... 20 ......... / ........ 20 .. Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: .. 20 .... / . Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: .... OK Drive belt worn Band conv............ . 20 .... ..... / ... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: . OK Drive belt worn Band conv. Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: ..... .............. ........ 20 ... ...... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: ..... ........... / ....... / ... 20 . OK Drive belt worn Band conv.............. 20 ...... OK Drive belt worn Band conv.... 20 . Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: ... 2000-11-28 Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt OK Time delay OK Drive belt worn Band conv........... OK Drive belt worn Band conv. ... OK Drive belt worn Band conv............ . OK Drive belt worn Band conv.. Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: .......... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: .............. / . OK Drive belt worn Band conv. Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: ................. Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: .... 20 ... ... / .. / .... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: ........................ Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: ... 20 ... OK Drive belt worn Band conv....... / .. ... OK Drive belt worn Band conv. / . OK Drive belt worn Band conv... OK Drive belt worn Band conv. OK Drive belt worn Band conv... / ......... 20 .. .... / .............. / ........ 20 ..... .. ........... 20 ......... OK Drive belt worn Band conv....... OK Drive belt worn Band conv....... .. ..... . .......... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: .. / ... OK Drive belt worn Band conv. / ...... . OK Drive belt worn Band conv... / ..... OK Drive belt worn Band conv. 20 ............................... / ........... 20 .. / ..... 20 ...... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: ........... / . 20 .... 20 ........ .. .... / .. OK Drive belt worn Band conv................ 20 ............. . OK Drive belt worn Band conv.. . Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: ... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: .. 20 ............ Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: ................... OK Drive belt worn Band conv.... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: .. / ......... OK Drive belt worn Band conv...... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: .......... / . / ......... 20 .... Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: . 20 ........ .... Service and maintenance schedule 5 . Drive belt changed Drive belt re-checked 4 tim Water separator emptied Oil level OK Sign: ........... OK Drive belt worn Band conv..... ....... Check the lubrication of spindle to the hopper screw jack...... 20 .. 20 ......... Drive belt OK Drive belt worn Drive belt changed Drive belt re-checked 4 hours Lubrication Cutter shaft Electric motor Roll feeder Optional equipment Tightening torque Plummer block/cutter housing Bearing caps Bracket gas springs Oil level worm gear roll feed OK Lubrication of spindle to hopper screw jack OK Friction clutch cutter pulley OK Friction clutch cutter pulley adjusted Friction clutch flywheel OK Friction clutch flywheel adjusted Sign: ...... ......... Drive belt OK Drive belt worn Drive belt changed Drive belt re-checked 4 hours Lubrication Cutter shaft Electric motor Roll feeder Optional equipment Tightening torque Plummer block/cutter housing Bearing caps Bracket gas springs Oil level worm gear roll feed OK Lubrication of spindle to hopper screw jack OK Friction clutch cutter pulley OK Friction clutch cutter pulley adjusted Friction clutch flywheel OK Friction clutch flywheel adjusted Sign: ... .. 20 . NOTE! The tightening torque depends of the granulator motor size. .. to the upper bracket for gas spings on hopper... Check the oil level in worm gear to the roll feeder......... Drive belt OK Drive belt worn Drive belt changed Drive belt re-checked 4 hours Lubrication Cutter shaft Electric motor Roll feeder Optional equipment Tightening torque Plummer block/cutter housing Bearing caps Bracket gas springs Oil level worm gear roll feed OK Lubrication of spindle to hopper screw jack OK Friction clutch cutter pulley OK Friction clutch cutter pulley adjusted Friction clutch flywheel OK Friction clutch flywheel adjusted Sign: ... roll feeder and optional equipment............... / . 20 ..... 6 Drive belt OK Drive belt worn Drive belt changed Drive belt re-checked 4 hours Lubrication Cutter shaft Electric motor Roll feeder Optional equipment Tightening torque Plummer block/cutter housing Bearing caps Bracket gas springs Oil level worm gear roll feed OK Lubrication of spindle to hopper screw jack OK Friction clutch cutter pulley OK Friction clutch cutter pulley adjusted Friction clutch flywheel OK Friction clutch flywheel adjusted Sign: .......... ... Check the socket cap screws tightening torque.... / . / ... .. flywheel.. Drive belt OK Drive belt worn Drive belt changed Drive belt re-checked 4 hours Lubrication Cutter shaft Electric motor Roll feeder Optional equipment Tightening torque Plummer block/cutter housing Bearing caps Bracket gas springs Oil level worm gear roll feed OK Lubrication of spindle to hopper screw jack OK Friction clutch cutter pulley OK Friction clutch cutter pulley adjusted Friction clutch flywheel OK Friction clutch flywheel adjusted Sign: .............. electrical motor. / .. . 20 ............ / .. Drive belt OK Drive belt worn Drive belt changed Drive belt re-checked 4 hours Lubrication Cutter shaft Electric motor Roll feeder Optional equipment Tightening torque Plummer block/cutter housing Bearing caps Bracket gas springs Oil level worm gear roll feed OK Lubrication of spindle to hopper screw jack OK Friction clutch cutter pulley OK Friction clutch cutter pulley adjusted Friction clutch flywheel OK Friction clutch flywheel adjusted Sign: . / .. Check the socket cap screws tightening torque to the cutter shaft plummer blocks. Drive belt OK Drive belt worn Drive belt changed Drive belt re-checked 4 hours Lubrication Cutter shaft Electric motor Roll feeder Optional equipment Tightening torque Plummer block/cutter housing Bearing caps Bracket gas springs Oil level worm gear roll feed OK Lubrication of spindle to hopper screw jack OK Friction clutch cutter pulley OK Friction clutch cutter pulley adjusted Friction clutch flywheel OK Friction clutch flywheel adjusted Sign: ........ Drive belt OK Drive belt worn Drive belt changed Drive belt re-checked 4 hours Lubrication Cutter shaft Electric motor Roll feeder Optional equipment Tightening torque Plummer block/cutter housing Bearing caps Bracket gas springs Oil level worm gear roll feed OK Lubrication of spindle to hopper screw jack OK Friction clutch cutter pulley OK Friction clutch cutter pulley adjusted Friction clutch flywheel OK Friction clutch flywheel adjusted Sign: ... / ... Service and maintenance schedule 2000-11-28 ............. 20 . cutter pulley and poss. 20 .......... / ......... . 20 .................Every 6 month or 1000 running hours Check the drive belts condition and belt tension. ............. Check the screws tightening torque to friction clutch............ Lubricating of the cutter shaft bearings. ............ 20 .................... 20 ............... 20 .......................... 20 ... 20 .... Oil level OK Oil level adjusted quality: .. Sign: .. / ............... / ...... .......... Sign: ..... 20 .................. ................. If the oil level need to be adjusted. Drive belt OK Drive belt worn Drive belt changed Drive belt re-checked 4 hours Lubrication Cutter shaft Electric motor Roll feeder Optional equipment Tightening torque Plummer block/cutter housing Bearing caps Bracket gas springs Oil level worm gear roll feed OK Lubrication of spindle to hopper screw jack OK Friction clutch cutter pulley OK Friction clutch cutter pulley adjusted Friction clutch flywheel OK Friction clutch flywheel adjusted Sign: ............. / ........ .................. Drive belt OK Drive belt worn Drive belt changed Drive belt re-checked 4 hours Lubrication Cutter shaft Electric motor Roll feeder Optional equipment Tightening torque Plummer block/cutter housing Bearing caps Bracket gas springs Oil level worm gear roll feed OK Lubrication of spindle to hopper screw jack OK Friction clutch cutter pulley OK Friction clutch cutter pulley adjusted Friction clutch flywheel OK Friction clutch flywheel adjusted Sign: .......... / ........ 20 ........... Drive belt OK Drive belt worn Drive belt changed Drive belt re-checked 4 hours Lubrication Cutter shaft Electric motor Roll feeder Optional equipment Tightening torque Plummer block/cutter housing Bearing caps Bracket gas springs Oil level worm gear roll feed OK Lubrication of spindle to hopper screw jack OK Friction clutch cutter pulley OK Friction clutch cutter pulley adjusted Friction clutch flywheel OK Friction clutch flywheel adjusted Sign: . / ............................................. .............. Drive belt OK Drive belt worn Drive belt changed Drive belt re-checked 4 hours Lubrication Cutter shaft Electric motor Roll feeder Optional equipment Tightening torque Plummer block/cutter housing Bearing caps Bracket gas springs Oil level worm gear roll feed OK Lubrication of spindle to hopper screw jack OK Friction clutch cutter pulley OK Friction clutch cutter pulley adjusted Friction clutch flywheel OK Friction clutch flywheel adjusted Sign: ........................... ”Lubrication” for quality and quantity................ Sign: ... Sign: ............................... Oil level OK Oil level adjusted quality: ............... 20 .......... 20 ....... Oil level OK Oil level adjusted quality: ....................... / ............ ........ see the instruction manual chapiter 7... Sign: ..... / ............................... 20 ......... Drive belt OK Drive belt worn Drive belt changed Drive belt re-checked 4 hours Lubrication Cutter shaft Electric motor Roll feeder Optional equipment Tightening torque Plummer block/cutter housing Bearing caps Bracket gas springs Oil level worm gear roll feed OK Lubrication of spindle to hopper screw jack OK Friction clutch cutter pulley OK Friction clutch cutter pulley adjusted Friction clutch flywheel OK Friction clutch flywheel adjusted Sign: ..... / ........................................ Sign: .......................... .......... Oil level OK Oil level adjusted quality: ....... Sign: ............ 20 .......... Oil level OK Oil level adjusted quality: . / ...... / ............... ........ Sign: .......... Sign: ....................... / ........... ................................................... .. ..... .............. / . Drive belt OK Drive belt worn Drive belt changed Drive belt re-checked 4 hours Lubrication Cutter shaft Electric motor Roll feeder Optional equipment Tightening torque Plummer block/cutter housing Bearing caps Bracket gas springs Oil level worm gear roll feed OK Lubrication of spindle to hopper screw jack OK Friction clutch cutter pulley OK Friction clutch cutter pulley adjusted Friction clutch flywheel OK Friction clutch flywheel adjusted Sign: ..... ......... Oil level OK Oil level adjusted quality: . .............. 20 .................. . Oil level OK Oil level adjusted quality: ......... 20 ...................................................... ................ / . / ...... Oil level OK Oil level adjusted quality: ....................... .. Sign: ...... Oil level OK Oil level adjusted quality: ......................... / ... Oil level OK Oil level adjusted quality: .................................... 20 .... Sign: ............................................ / .. 2000-11-28 Service and maintenance schedule 7 .. 20 . 20 ............ Drive belt OK Drive belt worn Drive belt changed Drive belt re-checked 4 hours Lubrication Cutter shaft Electric motor Roll feeder Optional equipment Tightening torque Plummer block/cutter housing Bearing caps Bracket gas springs Oil level worm gear roll feed OK Lubrication of spindle to hopper screw jack OK Friction clutch cutter pulley OK Friction clutch cutter pulley adjusted Friction clutch flywheel OK Friction clutch flywheel adjusted Sign: ........ 20 ...... / ................................................ Sign: ........ / ..... 20 ........... ....... ........ 2000 hours (or annually) Check the oil level in the worm gear to hopper screw jack ........................................... / ............................ Oil level OK Oil level adjusted quality: ............. Oil level OK Oil level adjusted quality: ................... 20 .................. ... Sign: ................... Note: ............................................... 20 .................... Note: ............................. 20 ..... Sign: ................ / ... / ................... 20 ................. 20 ................................................................ / .................. 20 ........ / ............................ Sign: ..... . / ...... ............ Sign: ... 20 ... Note: ..... . Note: .......... .. Sign: ............. / .... Sign: . ..... ........ / .................................................................... Sign: .......................................... / ... Note: ....................... Note: ........... Note: ......... Note: .................. / ............. 20 ................. / ............. ... / ....... / .... .............. ........................ Note: .. 20 .... Sign: ......... 20 ........................................... .................. Sign: .. 20 ...................................................... Sign: ................ New screws Note: ..................... New screws Note: ....... ............... Sign: ......................... 20 . Note: ............................ / ..... ............. ........................ New screws Note: ................................ Sign: ............. Sign: .... New screws Note: ...................................... 20 ....................... ...... 20 ..................... Note: ....... 20 ............... .. 20 .............. / ............................. / ......... Sign: ......... ....... ...... / .................. ........... . 20 ....... 20 ... Note: ................Knifechangning .................................. 20 .................................................. 20 ............... Sign: ......... Sign: ............ Sign: .......... / ...................... 20 .. / ........ 20 ............. Sign: ................................. New screws Note: ............................ 20 ................... / .................... ..................... Sign: ................... .................... .......... Sign: ..... / ............................................................. Sign: ........ 20 ..... / ..... / .................................... New screws Note: .......... / .................... ................... / ............. ........................... Sign: .. / ..... Note: ......... New screws Note: ................................................. Sign: ........................................... Sign: .................. Sign: ................. / ........................................... Sign: ....... Note: ............................. Note: ................................................................... / .. 20 ...... Sign: ........................................... New screws Note: ............. Sign: ............................................................ / ........................ 20 ...................................... New screws Note: ......... Sign: . New screws Note: ........ Note: .... ........................ ..... 20 ............ / .................... ............................... Sign: ......... / ... 20 ..................... Note: ...... Sign: ................ 20 ..... Sign: .......... 20 . Sign: ......... ................ 20 .... / ..................... Sign: ..... New screws Note: .. ... ........... Sign: .......................... / .......................................... ............... ... / ........ Note: .............. / ............................................. / ............... / .......... Sign: .................... ......... 20 ................. 20 ..... New screws Note: ............................ 20 ............................................. 20 ............... 20 ...................................... Sign: .............. 20 ............................................................................ Sign: .... / ... Note: .. / .............................. Sign: ......... ................... 20 .......... 20 .................. Note: .. / ................. .................................................................. 20 ........................................... New screws Note: .. New screws Note: ......................... Sign: ....................................... New screws Note: .. Sign: ......................... ... Sign: .... Sign: ............... 20 ... 20 ........ 20 .... 20 .. .......... / ......... / ............ Note: ..... . / ............................................. / ..... 20 ... Sign: ...................... Note: .. .......... Note: . ...... 20 ........ 20 .............................. / ............ Sign: ........ .... Sign: ................. ............ Note: ........... .............. ......... / ....... ....................... Note: ........................ 20 .. Sign: ................ New screws Note: ....................... .... New screws Note: ......... New screws Note: . / ................... 20 ...................... / .... / ...................... Note: ....................................................................... / ...... 20 ..... Sign: ... Sign: ......... Sign: ............................................................... . Note: ..................... / ... 20 .................... ................................. New screws Note: ...................................................................................... 8 Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Rotating knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Fixed knives Note: ........ / ........................ Sign: .......... New screws Note: . New screws Note: .. New screws Note: ............ Service and maintenance schedule 2000-11-28 ................ .......................... ... Sign: .. / . / . ......................................... ..... Sign: ............................. 20 ...... New screws Note: ..... Note: ................................. 20 ................. New screws Note: ................. Sign: . New screws Note: ... Sign: ..... New screws Note: ............................ 20 ..... ........................................................................... . 20 ........... 20 ................... / ................. / ........... / ...................... New screws Note: .. 20 .............. New screws Note: ...................... / ............... Sign: .......... ...................................... Sign: .......... 20 . ................................ ....... 20 .................................................... Action: ............................................................................. ..................................................... Action: ....................................................................................... .................................... ............................................................................................................. / ................ ................................. 20 ............................................................... ........................................................................................................................ Fault: ................................................................................................................................... ............Malfunctions ........................................................................................ Fault: ................................................................................... / .......... Sign: ............................................................................................................................................... / ................................................................................................ Fault: ......................................................................................................................................................................................................................................................... .... Sign: .................................................................................................................................................... Action: ................ / ................................................................... Fault: .................................................................. 20 ................................................................ 20 ...................................................................................................... Action: ................................................................................. 20 ......................................................... 20 ........................................... Fault: ................................................................................................................................................................................... .. 20 ................................................................................................................................. .................................................................... / ......... ............................................................................................................................. Action: ........................ 20 .............................................................................................................................. 20 .............................................................. Sign: ................................................................................ Action: ........ Sign: .................... ... Fault: .............................. Sign: ........................................................ Sign: ........................................................................ ........ 20 ................................................................ Sign: .................................. Action: ........ / .......................................... Fault: ......................... ....................................................................................................................................................................................... 20 ........................ Sign: ................. 2000-11-28 Service and maintenance schedule 9 ......................... Action: ................................................................................................................. 20 ........................... Sign: ..................................................................................................................................... Fault: .................................... 20 ... ....................................... / .......................................................................................................................... ............................................ .................. / ........................................................................... ........................................................................... Fault: .................................................................................................................................................................................................................................................. Sign: ................. ...... Action: .................................................................................................................................. ........................................................................................... Sign: ............................................................................................................................... Sign: ............................ Sign: ......................................................................................... Fault: ............................... ..................................................................................................... / ................................................................................. Action: .... Sign: ..................................................... / ......................................................................................................................................................................... Fault: ............................... Fault: ... Fault: ..................................................... Action: ............... Action: .......................................... Action: ...................................................................... Fault: .......................................................... / ..................................................................................... .............................. 20 ................................................................................................... Sign: ............... ............................................................................. Sign: .......... / ....................................... ....................... Fault: ..................................................................................................... . / ................................................................................ Sign: ............................................................................................................................................... ........................ ......................................................................................................................................................................................................................................................................................................................................................... Action: ..................................... Action: ....... / .................................. Action: ....................... / ............................................................................................. ...................................................... Fault: ............................................................................................................. 20 .................................... ............................................................................................................................................ Sign: ......................................................................... ............................................... ................................. / .................................................................................................. / ................................................ / .............................................................................. ....................................................................................................................................................... Action: ...................................................................................... Fault: ............................................. .............................................................................................................. ....... ............................................... Action: .............................................................................................. 20 .............................................................................................................................................................................................................................. Action: .................................................................. ....................................................... Fault: ........................ 20 ........................................................ 20 .............................. / ............................................ .................................................................................................................................................. 20 .............. Fault: ........................ .. Sign: .......................... .... Action: ............................................................................ Action: ........................ Action: .................................................................................... / ............................................................................................................................................................................................................................................................................................................................................................ Action: .......................................................................................... 20 ........................................... 20 . ............................. Sign: ...................................................... Action: ..... Action: ...........................................Notes ................................................................. / .................................................................. Notes: ..................................................... Action: ........................................ ....... / .................................................................................... 20 ......................... / ..... Action: ......... / ...... / ..................................................... Sign: ................................................................ Notes: ......................................................................................................................................... / ........................................................ Notes: .................................................................................................................. Sign: ................................... / ..................................... Action: ............................................... ................................................................................................................................................................ Notes: .... / ................................................................................................................................................................................................................. Notes: ................................................................................................................................................................................ Action: .............................................................................. ......................................................... Action: ................... 20 ..................................................................................................... ............. .................................................................................................... 20 ..................................................... Action: ............................ Notes: ............................................................................................................................................................................................... 20 ......................................................................................... Notes: .......................................... Notes: .................................................... ..................................... 20 ................................................................................................................................................................................................................................................................................. 20 .................................................................................................................................................................................................................................................... 20 ......................... / ................................................................ .......................................................................................... ........................ Action: ...... / ...... / ........................ ................. Sign: ........................................................................................................................... Notes: .......................................................................................................................................... ............................................................................. 20 ............................................................. Action: ................................................................................................................................... Notes: ............................. 20 . ................................................ .............................................................................. 20 ............................................................................................................................................................................................................... ..... Sign: ................................................................................................................................................ Notes: ......................................................... Action: ..................................... Notes: ................................. / ........................................................................................... / ............................................. Action: ................................................................................................................................................................................................................................................................ .......................................... ............................................................................................................ ............................................................................................... .................................................................................................................................................... / .................................................................................................................................................................................. ........................................................................ 20 ...................................... ............. ......................................................................................................................................................................................................... ......... ........................................................................... 10 Service and maintenance schedule 2000-11-28 .. Notes: .......................................... Notes: ................................................................................. ............................................................. . Sign: .............................................................................................................................................................................................................. Sign: ......... / ......................................................................................................................................................... ............................................................................................................................ Action: ........................................................................ 20 ........................................... ............................................. ........... Sign: ........... / .......................... Sign: ........ ............................ Sign: ................................................ Sign: .......... Sign: ........... ..................................... .... Sign: ...................................................................... 20 .............................................................................................................................. / ............................... 20 ............................................................... Notes: .......................................................... 20 ...... Sign: .............................................................................................. ....................... Sign: ........................................................................................................................................ / ................................................................ Sign: ...................................................................... Action: .................................................... .......................... 20 ............................................. .................... Sign: .......................................... Notes: .................... Sign: .............................................. Notes: ............................ ................................................... ....................................................................... Action: ........ 20 .......................... Notes: ........................................................................................................ Sign: ............................... Notes: ............................................................................................ ............