R1600G LHDR1600G LHD INDEX [3] Machine Specifications [10] Safety Features [17] Serviceability [21] Operator Ergonomics [24] Machine Systems [25] Power Train [26] Engine [27] Transmission [28] Torque Converter [29] Differentials and Final Drives [30] Axle Oil Cooling [31] Output Transfer Gears [32] Steering System [33] Braking System [34] Hydraulic System [35] Electrical System [36] Cooling System [37] Monitoring System [38] Options [42] Options - Tires [46] Options - Buckets [47] Options - Towing [48] Options - Recovery Systems [51] Customer Support [52] Common Caterpillar Components R1600G LHD MACHINE SPECIFICATIONS R1600G LHD MACHINE SPECIFICATIONS Gross Power @2100 RPM 201 kW (270 hp) Engi ne Model 3176C EUI ATAAC Speeds Forward 1 st 5.2 km/h (3.2 mph) 2 nd 9.2 km/h (5.7 mph) 3 rd 16.4 km/h (10.2 mph) 4 th 28.6 km/h (17.8 mph) Speeds Reverse 1 st 5.8 km/h (3.6 mph) 2 nd 10.5 km/h (6.5 mph) 3 rd 18.5 km/h (11.5 mph) 4 th 31.8 km/h (19.8 mph) Ti re Si ze 18.00 x 25-28PR STMS L5 R1600G LHD Turning Radius (Outside) 6587 mm (259.3”) Turning Radius (Inside) 3291 mm (129.6”) Articulation Angle 42.5 degrees Axle Oscillation +10 degrees MACHINE SPECIFICATIONS R1600G LHD MACHINE SPECIFICATIONS Rated Payload 10200 kg (22,487 lb) Weight (Empty) 29800 kg (65,698 lb) Weight (Loaded) 40000 kg (88,185 lb) Width (Overall) 2664 mm (104.9 inch) Height (Overall) 2400 mm (94.5 inch) Length (Tramming) 9707 mm (382.2 inch) Ground Clearance 344 mm (13.5 inch) R1600G LHD MACHINE SPECIFICATIONS R1600G Loading AD30 AD30 shown with 14.4m3 dump body R1600 shown with 4.8m3 bucket at full lift R1600G LHD STABILITY AND WEIGHT DISTRIBUTION (LOADED) Distribution Front Axle 67% Distribution Rear Axle 33% R1600G LHD (STD) = Standard Bucket (HP) = High Penetration Bucket (EB) = Ejector Bucket BUCKETS Bucket Sizes m 3 (yd 3 ) 9EL9555 4.2 5.5 9EL9889 (HP) 4.2 5.5 9EL0002 (EB) 4.5 5.9 9EL8989 (STD) 4.8 6.3 9EL9504 (HP) 4.8 6.3 9EP3029 5.6 7.3 9EL9520 5.9 7.7 9EP9892 (HP) 5.9 7.7 R1600G LHD F F E E A A T T U U R R E E S S S S A A F F E E T T Y Y R1600G LHD • • ROPS/FOPS Certified Operator Station •3 Point Contact Cabin Access •Alternate Exit - Push Out Safety Glass (Cabins only) •Excellent Visibility •Suspension Seat •Inertia Reel Retractable Seat Belts SAFETY FEATURES R1600G LHD Steering Primary Lockout Implement and Steering Secondary Lockout Steering and Implement Lockouts SAFETY FEATURES R1600G LHD • Dual Skinned Heat Shielding • Integrated Fire Suppression System • Hot and Cold sides of the Engine • Ground Level Fire Suppression System Activation and Engine Shutdown SAFETY FEATURES Engine Compartment R1600G LHD Bucket Control Group Safety Pins (on board) Stored Position Installed Position SAFETY FEATURES R1600G LHD SAFETY FEATURES Steering Frame Lock Pin (on Board) Stored Position Locked Position R1600G LHD • Anti-skid tread on all walking surfaces • Grab Handles and foot-steps installed at machine access points “ 3 Point Contact” • Light and easy to open hinged covers SAFETY FEATURES Safe Access Covers and Walkways R1600G LHD SERVICEABILITY R1600G LHD Coolant Level Engine Shutdown and Battery Disconnect Switches Fuel Filters and Priming Pump Engine Oil SERVICEABILITY Ground Level Servicing and Fluid Level Checks R1600G LHD Hydraulic Oil SERVICEABILITY Ground Level Servicing and Fluid Level Checks Transmission Oil R1600G LHD SERVICEABILITY Swing-out Grill and Oil Cooler Hinged Belly Guards Ease of Access R1600G LHD OPERATOR ERGONOMICS OPERATOR ERGONOMICS R1600G LHD Enclosed Cabin (Optional) • ROPS/FOPS Certified • Pressurised A/C System • Wipers and Washers • Low Noise Levels - 80 dB(A) • Pull Ring Safety Glass • Ergonomic Design OPERATOR ERGONOMICS OPERATOR ERGONOMICS R1600G LHD Safety With Comfort • Excellent Visibility • Wrap Around Dash • Four-way Adjustable Seat • Arm Rests for Operator Comfort • Ergonomic Placement of Pedals • Transmission Neutralizer Pedal (Left) OPERATOR ERGONOMICS OPERATOR ERGONOMICS R1600G LHD MACHINE SYSTEMS R1600G LHD POWER TRAIN Computer Matched Power Train is Reliable and Fuel Efficient • 3176C Engine rated @ 201 kW (270 hp) • Heavy Duty Powershift Transmission • High Capacity Torque Converter • Heavy Duty Differentials and Final Drives • Fully Enclosed Oil Immersed Disc Brakes SAFR TM R1600G LHD ENGINE ENGINE - - Caterpillar 3176C EUI ATAAC Caterpillar 3176C EUI ATAAC • Rated @ 201 kW (270 hp) • Hard - working Performance • Electronically Controlled • Low Emission Levels • Excellent Fuel Economy • Automatic De-rate/Shutdown on Fault Occurrence • Double Skinned Stainless Steel Heat Shields < 200 Degrees C R1600G LHD TRANSMISSION • 4 Speed Forward/4 Speed Reverse • Electronically Controlled Power Shift • Manual or Auto-shift Modes • Large Diameter Clutch Packs for Smooth Shifting and Increased Component Life Ergonomic Shift Controller • Ergonomic Shift Controller R1600G LHD TORQUE CONVERTER TORQUE CONVERTER • Heavy Duty High Capacity Torque Converter • Integral Torque Converter and Up-drive Housing R1600G LHD • Rear Oscillating Axle + 10° • Free Floating Axle Shafts • Planetary Reduction at Each Wheel • Heavy Duty Final Drives • Planetary Units can be Removed Independently from the Wheels and Brakes • Brake Axle Cooling Standard DIFFERENTIALS and FINAL DRIVES R1600G LHD • Tandem mounted Axle Cooling Pumps • Independent Closed System for Each Axle • Oil Flow Keeps the Axle and Internal Brake Components Cool • Bypass Relief Valves Incorporated into Each Cooling Pump • In-line Filters and Suction Screens in Each Independent System FRONT AXLE AXLE OIL COOLING PUMPS OIL FILTER OIL FILTER OIL COOLER SUCTION SCREEN REAR AXLE AXLE OIL COOLING AXLE OIL COOLING R1600G LHD OUTPUT TRANSFER GEARS OUTPUT TRANSFER GEARS • • Equally Dividing the Power Between Equally Dividing the Power Between the Front and Rear Differentials the Front and Rear Differentials • • Precision Cut Gears Smoothly Precision Cut Gears Smoothly Transfer the Power Transfer the Power R1600G LHD • Dual, Double Acting Cushioned Cylinders • Steering Angle (left or right) 42.5 Degrees • Steering Neutralizers Standard Fitment • Automatically Controlled Ground Driven Secondary Steering System (Option) • Full Flow Filtering • Designed for Excellent Steering Response at All Engine Speeds STEERING SYSTEM STEERING SYSTEM R1600G LHD SERVICE BRAKES • Four Wheel Hydraulically Actuated, Fully Enclosed Oil Immersed Disc Brakes • Independent Front and Rear Circuits • Self Adjusting with Modulated Engagement PARKING BRAKE • Spring Applied Fluid Released (SAFR TM ) • Parking Brake Applies in the Event of Loss of Hydraulic Oil Pressure BRAKING SYSTEM R1600G LHD • Large Bore Lift and Tilt Cylinders • Proven Cat R Seals and Cylinder Bearings • High Efficiency Positive Displacement Pumps • XT-3 and XT-5 Hydraulic Hoses (Excellent Strength, Flexibility and Life) • Reusable Hose Couplings • Pilot Operated Bucket Controls (Reduces Operator Effort) HYDRAULIC SYSTEM R1600G LHD Fully Sealed Electrical Connectors to Lock Out Dust and Moisture ELECTRICAL SYSTEM Color Coded and Hot Foil Number Stamped Wires for Easy Diagnosis and Repair R1600G LHD • Mono Configuration • High Ambient Capacity • Copper Fin, Solder Dipped Radiator Core • Cross Flow • Double Pass Hydraulic Cooler • Swing Out Grill & Hydraulic Cooler for Easy Access COOLING SYSTEM R1600G LHD MONITORING SYSTEM CMS - Caterpillar Monitoring System Provides Critical Machine Data to Keep the Operator Informed and the Machine Working at Maximum Efficiency • CMS Built to Withstand Severe Working Conditions • Temperature, Moisture, Vibration and Shock Resistant • Speedometer, Tachometer and Actual Gear Indicator • Self Tests and Calibrates at Engine Start-Up • Contains a Three Level Warning System R1600G LHD OPTIONS OPTIONS R1600G LHD Ride Control • Reduces Fore and Aft Pitching Motion • Incorporates an Accumulator System in the Lift Circuit • The Nitrogen/Oil Accumulator Acts as a Shock Absorber • Dampens Bucket Forces and Stabilizes the Machine • Automatic Selection Function Engages/Disengages Ride Control System at Preset Speeds • Improves Cycle Times and Load Retention OPTIONS LIFT CYLINDER LIFT CYLINDER NITROGEN/OIL ACCUMULATOR ACCUMULATOR CONTROL VALVE MAIN CONTROL VALVE R1600G LHD OPTIONS Cab Window Guard Operator Station Protection Bars R1600G LHD ROPS/FOPS Certified Open Operator Station with Removable Canopy OPTIONS Radiator Guard Protection Bars R1600G LHD Tire Options Bridgestone •18.0 X 25 28 PLY STMS L5S •18.0 X 25 ** VSMS L5S Goodyear •18.0 X 25 28 PLY SMO L5S Michelin •18.0 X 25 28 X-MINE D2 L5R OPTIONS TIRES R1600G LHD Automatic Lubrication System OPTIONS Centralized Lubrication System R1600G LHD Fire Suppression Systems Dry Chemical or Foam Enclosed Air Conditioned Operator Station OPTIONS R1600G LHD Payload Control System Tee Seat Wiggin’s Fast Fill & Evacuation OPTIONS R1600G LHD Cast Half Arrow Head CAT ® Half Arrow Head OPTIONS - BUCKETS CAT ® Heal Shrouds Bucket Wear Bars R1600G LHD OPTIONS - OPTIONS - TO W WING Bolt-on Towing Attachment R1600G LHD OPTIONS - RECOVERY SYSTEMS Brake Release System - Recovery Hook R1600G LHD Brake Release System - Recovery Bar OPTIONS - RECOVERY SYSTEMS R1600G LHD OPTIONS Remote Control System R1600G LHD Literature Literature Parts Books Paper Electronic (LinkOne) Operation and Maintenance Manuals Service Manuals Engine Power Train Steering System Braking System Hydraulic System Electrical System & Operator Station Electrical Schematics Hydraulic Schematics Service Magazines Service Letters Technical Information Bulletins Special Instructions Fitting Instructions Owner Notification LinkOne Parts Page LinkOne Parts Page CUSTOMER SUPPORT CUSTOMER SUPPORT R1600G LHD COMPONENT CATERPILLAR MODEL Radiator CEPL - Crossflow Engine 3176C EUI ATAAC Torque Converter & Lockup Clutch D250E Torque Converter Housing & Pump Drive CEPL / D250E Transmission D8R / 814B / 615C Transfer Gear Case 814B Modified Drive Shafts CEPL Differentials 970F Final Drives 615C Brakes & Controls 970F / CEPL Articulation Hitch 980F / CEPL Steering System 966F / CEPL Steering Cylinders 966F Secondary Steering System (Optional) 980G Hydraulic Tank 980C Tilt Cylinders CEPL Lift Cylinders 980F / CEPL Main Hydraulic Pump 970F Hydraulic Implement Valve 966F Bucket Control Pins 966F / 992D Electrical System CEPL COMMON CATERPILLAR COMPONENTS R1600G LHD