PS481000-2/100 SystemShelby Wey, Customer Trainer 86-755-6812363
[email protected] Nomenclature PS481000-2/100 Rectifier’s Rated Output Current (100A) Serial No. (2) Maximum System Output Current (1000A) Rated System Output Voltage (48V) Power Supply System PS481000-2/100 System Extra wide input voltage range: 304V~456Vac; Be able to extend to 6000A (60 rectifiers) PS481000-2/100 System AC Distribution Cabinet Remote Monitoring Center RS485 RS232 Monitor DC Distribution Cabinet RS485 RS485 Rectifier Cabinet PS481000-2/100 System AC distribution Rectifiers DC distribution Telecom equipment AC mains I AC mains II AC ... ~ ~ ~ - - -48 VDC -48 VDC Battery ... RS-485 RS-485 RS-2 32 RS-232 PSTN Monitoring module MODEM MODEM Monitoring center Background computer System Principle of PS481000-2/100 48V + switch Content Nomenclature & system principle AC distribution DC distribution Rectifier Monitor Maintenance & emergency handling AC Distribution Cabinet AC Input AC I AC II AC Distribution Principle Mains I Switch Mains ¢ ò QF1 QF2 QF3 QF4 QF5 QF6 QF7 QF8 C-Level Lightning Arrester PE ¨ ‹ QF9 QF10 QF11 QF12 ¡ ø Rack QF13 QF14 QF15 QF16 Neutral Bar Grounding Bar N Lightning Arrester C Level D Level Lightning Arrester (C Level) C Level Lightning Arrester (D Level) D Level Lightning Arrester Varistors + Discharge tube Varistor: voltage sensitive resistor C Level – Green window, good; – Red window, bad. D Level – Indicators on, good; – Indicators off, bad. Lightning proof breaker C Level ---- air breaker D Level ---- fuse – Protect the wire from firing when varistors are broken (short) for lighting strike. – Do keep the air breaker on Buzzer Control Muting control Buzzer switch Emergency Light Control -48V -48V AC Distribution Monitoring Boards AC Distribution Monitoring Boards 4V 8 J 0 ¡ ÀV P w r s p ly 1 2 o e up 12 J 13 J R45 S8 tomn r gmd le o itoin o u R 4 5D S8 tod tr u r d p y is ib to is la Ad - p a a r u ioo tic l lam J 1 J 2 B4 3 1 1 CU A /D d t ib t r C C isr uo u it dmn oin n e o it r g C Ub a d P or 11 J J2 P J1 P A a g es n l n lo u ig a s itc s n l w h ig a J2 P J1 P J 7 B ttey a c r e t a r /lo d ur n ma ue e t e s r mn B sb r a r u - a/b ttey v lta e o g ma ue e t e s r mn L a /b ttey od a r be k r s tu r a e ta s Ad - p a u ioo tic l a r lam J1 1 J5 1 J ,4 3 ,5 E eg n y mr e c lig t c n o h o tr l 3 te p r tue mea r s no es r ( p n l) o tio a AV F 1 26X S n l bid in b ad ig a r g g o r D DSRBTO C ITIUIN SGA INL J 1 J 2 J5 2 J 9 J 8 A min C a s v lta e e u n y o g /fr q e c s mlin a p g 1 VC .5 A top 1 in 0 L h in ar s r s tu ig tn g r e te ta s &a r s itc lam w h 20 A 2VC Fe u n y r qec in u pt J 8 20 A 2VC A min C a s v lta ein u o g pt 8 E eg n y mr e c lig t c n o h o tr l B V ( p n l) L D o tio a L V ( p n l) L D o tio a 1 7 /3 0 .6 V 0 A c re t ur n ma ue e t e s r mn J 9 1 A c re t C ur n ma ue e t e s r mn J 6 1 A M Bs tu C C ta s WV U N WV U N 2 2 2 1 1 1 AV F 1 2 4A A min s mlin b ad C a s a p g or J 5 N X I X W V U WV U 2 2 2 1 1 1 A DSRBTO C ITIUIN SGA INL 1 0 J 4 Board Functions Distribution CPU Board B14C3U1 – Process all the signals from AC distribution – Alarm – LVD control – Report to monitor (communication) AC Sampling Board A2V4FA1 – Make mains voltage step-down to 1.5Vac Signal Bridging Board B14C3X1 – Bridge all the signals Diagnosis of B14C3U1 3 indicators on board: – LED1, Receive (green, normally flashing) – LED2, Send (red, normally flashing) – LED3, power (green, normally on) Failure: wrongly alarm or not be able to alarm, communication failure Notice when replacing B14C3U1 – Port J2 should be plug out first, plug in last. Question The AC distribution cabinet alarms.It shows that mains I lacks one phase. What’s the cause? Content Nomenclature & system principle AC distribution DC distribution Rectifier Monitor Maintenance & emergency handling DC Distribution Cabinet Free cable access mode DC Distribution Principle -V 4 8 B 1ty a t yB 2 t e a r t e r BF a u t ye t es r S h u n t S h u n t LF ou as de + + switch Shunt – Precision resistor Measure the current 1KA75mv – Shunt coefficient (the relation between current and voltage) DC Distribution Monitoring Boards DC Distribution Monitoring Boards 4 8 V J 0 ¡Àpeul 1 or p 2 w p V s y J 1 Ao t aa u- i lam do i p lr c J 2 1 J 2 1 J 3 B3 1 U 4 1 C A C tb r C dr u / Di i t s o ue oog nd nr i m i t i n t Cb d Po Ua r R5 S 4 8 t m r gol ooo me ni i n d t u R5 S4D 8 1 J 1 t dr u dl y osb r i p it t s i o a J P 2 J P 1 A gs a n u in a egl l o S hgl wsa ic i n t -V 4 8 A - ta uo l dp i oi c am lr a tpJ f or 1 o o t J 1 4 A3 1 X An g 4 1 Cl u C aoe a s aw i n sth gl ic , sa in gl J 2 J 1 B3 1 X 4 1 C Sar g b d in i ig a g b no l d r J 6 J 7 J 8 3 tm tr e eu p e r a ss eo nr (pn ool t a i ) J 1 J 3 1 2 J 1 0 J 9 J 1 1 JJ 43 ADTBI CIRUO SITN SN IA GL B L V D LD L V Erey mn e c g l hoo i t nl gct r Bbbe u aar sr t y - / t va m rm og eu e l e aen t s t B r l a un a y dr t t / cr t o e e m rm eu e a en s t Do c c C t tr o ca no i l Ld t r o/a y a t be b k su rar tts ee a DDTBI CIRUO SITN SN IA GL Board Functions Distribution CPU Board B14C3U1 – Process all the signals from DC distribution – Alarm – LVD control – Report to monitor (communication) Signal Bridging Board B14C3X1 – Bridge all the signals Diagnosis of B14C3U1 3 indicators on board: – LED1, Receive (green, normally flashing) – LED2, Send (red, normally flashing) – LED3, power (green, normally on) Failure: wrongly alarm or not be able to alarm, communication failure Notice when replacing B14C3U1 – Port J2 should be plug out first, plug in last. Question DC distribution communication fault. What’s the cause? Content Nomenclature & system principle AC distribution DC distribution Rectifier Monitor Maintenance & emergency handling Name HD 48 100-2 Serial No.(2) Rated output current (100A) Rated output voltage (48V) HD48100-2 • • • • Wide input voltage range from 304~ 456Vac 3- phase AC input (3 -phase and 3 lines) Efficiency≥92%， PF≥0.92 Rear View Front View Front View (zoomed) Power Protection Fault Address Indicators Power Indicator (green) – With AC input for the rectifier, the indicator will be on. Protection Indicator (yellow) – In case of AC over-voltage(protect at 460 ± 10V, recover at 450 ± 10V ), AC under-voltage(protect at 300 ±5V, recover at 324V), Over-temperature(protect at 95℃, recover at 85℃), the protection indicator turns on. Meanwhile the rectifier halts to protect itself until the case disappears. Fault Indicator (red) – turn on for output over-voltage or IGBT over-current ( the rectifier will keep halt and not recover automatically). Address Setting Binary MSB 0 1 0 1 1 LSB Decimal 11 Question How to judge whether the rectifier is normal or not? How to replace the failed rectifier? Replacing Rectifier Procedure 1 2 Replacing procedure 1. Insert AC input plug 2. Start the rectifier 3. Insert DC output plug Principle – Equal electric potential, so as not to sparkle Content Nomenclature & system principle AC distribution DC distribution Rectifier Monitor Maintenance & emergency handling Monitor PSM-A 386 industry computer 100 historical alarm records Help on-line User’s password: 123456 Maintainer’s password: 640275 PSM-A Monitoring Module Front Maintenance Front & Rear View Line-up (3 cabinet) To other distribution cabinet COM5 COM4 To other distribution cabinet PSM-A 1J3 1J2 1J1 B14C3U1 COM7 1J3 1J2 1J1 B14C3U1 HD48100-2 HD48100-2 COM6 HD48100-2 HD48100-2 RS485 AC Distribution Rectifier Rack DC Distribution Line-up (2 cabinet) COM5 To other distribution cabinet COM4 PSM-A 1J3 1J2 1J1 B14C3U1 COM7 HD48100-2 HD48100-2 COM6 HD48100-2 HD48100-2 AC/DC Distribution RS485 Rectifier Rack Monitor RS485 Rec1 Rec2 Rec3 0 AC 64 RS485 DC 72 ADC 80 1 2 CPU board B14C3U1 B14C3U1 Distribution signal (analogue and switch signal) Connection of Rectifier Module Address of Rectifier module Determined by selector switch of rectifier module 1 2 3 4 5 6 7 8 MSB 0 1 0 1 1 LSB Address Setting for Distribute Cabinet AC: 64= All ON H L DC: 72=4OFF AC/DC: 80=5OFF Address Setting S1 Binary digit Corresponding Range of PSM-A communication communication address address Application xxx00xx0 0~7 64~71 AC distribution cabinet L H xxx10xx0 8~15 72~79 DC distribution cabinet AC&DC combined distribution cabinet xxxx1xx0 16~31 80~95 Base address=64 Key Parameter setting EQU VOLT: 56.4V; FLO VOLT: 53.5V; OVER CHRG( Charge over-current threshold): 0.3C10; CHRG CUR LIM(Battery charge current limit): 0.1C10; LOAD LVD : 44V; BATT LVD : 43.2V; Key Parameter setting Conditions to Equalize Charge-----empty? – TO EQU CAP RATIO: 80%; – TO EQU CUR: 0.01C10; Conditions to Float-----full? – STABLE TIME: 1080 MIN & STABLE CUR: 0.01C10 MIN; – EQU TIMEOUT: 18 hours; Battery Test----- discharge! – TEST END VOLT: 45V – TEST END TIME: XXX MIN Internal Construction Power Board CPU Board Board Functions CPU Board (M14C3U1) – process all the signals Power Board (M14C3R1) – Convert 48Vdc to 12Vdc, 5Vdc, 9Vdc and 500Vac Diagnosis for Monitor Phenomenon – AC/DC distribution or rectifier communication fault Cause – Address, communication port number, CPU Board – no power – display without backlight – Fuse, Power Board – Power Board Question The monitor prompts that AC Distribution, DC Distribution and all rectifiers communication fault. What is the cause? Suppose the monitor fails, how to maintain the system without monitor? Content Nomenclature & system principle AC distribution DC distribution Rectifier Monitor Maintenance & emergency handling Maintenance Special Phenomena 1. With small output current, the rectifier’s fan may not rotate, or rotate very slowly. 2. With small load current, rectifiers may not share the load current equally. 3. The rectifiers may output only 52V due to limiting charge current though they are in equalizing charge state. 4. Alarm information will not be displayed if the alarm is disabled in Monitor PSM-A. 5. The system does not alarm though some of the fuses or circuit breakers are off. Handling Failure Procedure Handling Failure Procedure 1. Make the system mute 2. Check and record the alarm indicators and information 3. Classify the failure ( of AC distribution, DC distribution, Rectifier or Monitor) 4. Analyze ( guess all of the possible causes) 5. Test and then locate the failure ( verify the guessing) 6. Handle ( caution: safety first, mark the plugs) 7. Confirm Emergency Handling Principle: maintain the DC power for telecom equipment Handling Emergency Cases 1. AC Distribution Failure 2. DC Distribution Failure • Load short circuit • Distribution short 1. Connect AC directly to rectifiers 2. Get rid of short • Cut off the fuse/breaker for the load • Cut off AC, then separate the battery from the system, and then power loads with battery or rectifiers directly 3. Monitor impacts DC 4. Rectifier failure • Inside short • Many rectifiers fail • Output over-voltage 3. Turn off monitor, manage battery manually 4. Turn off the failed rectifiers • Automatically turn off • Turn off, ensure enough normal rectifiers • Turn off all, then turn on one by one except the failed one. Summary Summary – signal flow, board functions, important parts – checkup of key boards – failure analysis and handling Homework: Next class: Thank you very much! Headline Copy Body text Body text – Body text Removing logo from slide It is recommended that the logo be removed from slides when the information on a slide needs the maximum amount of space to be presented clean and with maximum readability. – You can do this by accessing the ―Format‖ menu selection, scroll down and select ―Background‖, then click in the box next to the statement, ―Omit background graphics from master,‖ and select ―Apply‖. – You can reinstate the line under the title by drawing in a line using the line tool and coloring it blue. 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