PNSMV046

TECHNICAL REVISIONMay 2006 Process Industry Practices Piping PIP PNSMV046 Plastic and Plastic-Lined Ball Valve Descriptions PIP member companies and subscribers may copy this Practice for their internal use. Texas 78759. or withdrawn. such laws or regulations must be followed.PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES In an effort to minimize the cost of process industry facilities. This Practice is subject to revision at any time by the responsible Function Team and will be reviewed every 5 years. application. and engineering costs to both the purchaser and the manufacturer should be reduced. addenda. All Practices or guidelines are intended to be consistent with applicable laws and regulations including OSHA requirements. or modifications of any kind are not permitted within any PIP Practice without the express written authorization of PIP. Information on whether this Practice has been revised may be found at www. individual applications may involve requirements that will be appended to and take precedence over this Practice. this Practice has been prepared from the technical requirements in the existing standards of major industrial users. 3925 West Braker Lane (R4500). The use of trade names from time to time should not be viewed as an expression of preference but rather recognized as normal usage in the trade. Changes. PRINTED HISTORY June 1998 February 1999 April 1999 Issued Complete Revision Complete Revision November 1999 June 2001 November 2005 Revision Technical Correction Tehcnical Revision May 2006 Technical Revision Not printed with State funds . © Process Industry Practices (PIP). Construction Industry Institute. The University of Texas at Austin. Consult an appropriate professional before applying or acting on any material contained in or suggested by the Practice. contractors. or standards organizations. While this Practice is expected to incorporate the majority of requirements of most users. PIP will not consider requests for interpretations (inquiries) for this Practice. overlays. By harmonizing these technical requirements into a single set of Practices. administrative.pip.org. reaffirmed. Determinations concerning fitness for purpose and particular matters or application of the Practice to particular project or engineering situations should not be made solely on information contained in these materials. Other brands having the same specifications are equally correct and may be substituted for those named. This Practice will be revised. To the extent these Practices or guidelines should conflict with OSHA or other applicable laws or regulations. Austin. 2 Process Industry Practices................................................... 2 4....... References .................... 2 5.... Notes .................. 3 Process Industry Practices Page 1 of 6 ............................. Valve Descriptions ............................................. 3 6...TECHNICAL REVISION May 2006 Process Industry Practices Piping PIP PNSMV046 Plastic and Plastic-Lined Ball Valve Descriptions Table of Contents 1. Cross Reference ..........1 Purpose........2 Scope ......... 2 3............... 2 2........................ 2 1......... Purpose ........ 2 1............ Valve Designator System....................... Valve Designator System 3.1 Purpose This Practice provides requirements for suppliers providing plastic and plastic lined ball valves included in PIP Piping Line Class Material Specifications.2 3. BA01LJ501. Many ball valve manufacturers offer numerous handle options (locking/non-locking. Thus. While the “most common practice” has been used to specify valve size ranges on line class specifications. ball valve descriptions. References Applicable parts of the following Practice and industry standards shall be considered an integral part of this Practice. the first two characters in the valve numbers are BA. etc. Therefore. This Practice provides descriptions for ball valves. If not specified in the valve description.). the full size range for which a given valve is typically manufactured is shown in this Practice.2 4. Notes 4. Short titles will be used herein where appropriate. Gear operators are specified in some. 1. valve size ranges listed in this Practice are broader than the size ranges shown for the same valves on a given piping line class material specification. for reference purposes. Purpose 1.g.Specifications for PIP Valve Commodity Codes 3. BA01LJ502.). the purchaser shall specify that gear operators are needed. One method of specifying this need is by using the Addenda Field (refer to Section 4. etc. BA01LJ500. 2.1 Occasionally. except as otherwise noted. refer to PIP PNSMV002. a purchaser may need to utilize a valve in a size outside this “common practice” choice.6 of PIP PNSMV002).. but not all.1 3. The edition in effect on the date of contract award shall be used.PIP PNSMV046 Plastic and Plastic-Lined Ball Valve Descriptions TECHNICAL REVISION May 2006 1. latching/non-latching.3 For a full explanation of the format used to structure the valve numbers listed within this Practice. The valves listed in Section 5 and Section 6 of this Practice are sorted by the unique valve number designation in ascending alphanumeric sequence (e. valve descriptions within this 4. Process Industry Practices (PIP) – PIP PNSMV002 . oval. 4. As a default.3 Page 2 of 6 Process Industry Practices .2 Scope This Practice describes the requirements for plastic and plastic lined ball valves. tee. . Examples of this type of valve include end-entry and top-entry ball valves........ 1LK0F01... 1LT0F01..... If fluids can be trapped (e............................... CLASS 125 .... FLOATING BALL Operation: ..............4 4....MFG STD ........... PP Seat:.... in double-seated valves) and subjected to heating and subsequent expansion..... 1LT0F01......... 1LK0F01..........6 5......MFG STD ..4) Type: . BALL Class: ....... TRUE UNION Design: . PTFE Stem:. 1LK0F01...... means of pressure relief should be considered to avoid excessive pressure build-up........g...... The purchaser shall specify a different handle option if one is required... Valve Descriptions Description of BALL Valve (BA00PP500): (1/2 -to............... FF FLG Body: . 4....... FKM (FLUOROCARBON ELASTOMER) Body Type: . 1NB0B01 1LP0F01...ASME B16.................... 1LK0F01........................... 150 PSI (CONSULT MANUFACTURER FOR PRESSURE/TEMPERATURE LIMITATIONS) Ends: .5 The term fire tested is defined as having passed a fire test in accordance with one of the following standards: API 607 or API 6FA.. 1NB0B01 1LP0F01..........1.. 1LT0F01 6.. LEVER Bore-Port:... 1LT0F01.... The term unibody is defined as a design that transfers moments from one end of the valve to the other without the moment passing through any bolted or threaded joint...TECHNICAL REVISION May 2006 PIP PNSMV046 Plastic and Plastic-Lined Ball Valve Descriptions Practice only specify the manufacturer’s standard lever handle...................... 4.......... PP.. TYPE I Trim: ............... 1NB0B01 1LP0F01.. PP Stem Seal:........MFG STD Process Industry Practices Page 3 of 6 .. FULL The standards are: DESIGN ENDS RATING DIMENSIONAL .......... Cross Reference Valve Number BA00PP500 BA00PP501 BA00PU300 BA00PU500 BA00PV300 BA00PV500 BA01LJ500 BA01LJ501 BA01LJ502 BA01LJ503 Applicable Line Classes 1PP0H01 1PP0H01 1PU0C01 1PU0C01 1PV0C01 1PV0C01 1LP0F01... ....... FULL The standards are: DESIGN ENDS RATING DIMENSIONAL .................................................................. CPVC (TYPE IV.................... ASTM D1784 CL 23447) Seat: .... GR 1.............. CPVC (TYPE IV. GR 1. LEVER Bore-Port: . EPDM Stem: ............ASME B16..................MFG STD Page 4 of 6 Process Industry Practices ....... CLASS 125 .. 150 PSI (CONSULT MANUFACTURER FOR PRESSURE/TEMPERATURE LIMITATIONS) Ends: ......... SW Body:. CLASS 125 ....... EPDM Body Type:..........8) Type:.. 150 PSI (CONSULT MANUFACTURER FOR PRESSURE/TEMPERATURE LIMITATIONS) Ends: ................ LEVER Bore-Port: ...... GR 1....... CPVC (TYPE IV............................... ASTM D1784 CL 23447) Seat: ..............6) Type:............. FKM (FLUOROCARBON ELASTOMER) Body Type:................................. ASTM D1784 CL 23447) Stem Seal: ................... CPVC (TYPE IV............. SPLIT BODY Design: ............. THREE-PIECE TRUE UNION Design: ..MFG STD ........1................... EPDM Body Type:............... PTFE Stem: .MFG STD ................. CPVC (TYPE IV.................................PIP PNSMV046 Plastic and Plastic-Lined Ball Valve Descriptions TECHNICAL REVISION May 2006 Description of BALL Valve (BA00PP501): (6) Type:.......................... ASTM D1784 CL 23447) Stem Seal: ............................MFG STD .......MFG STD Description of BALL Valve (BA00PU300): (1/2 -to........ASME B16... PP Seat: ........ REGULAR The standards are: DESIGN ENDS RATING DIMENSIONAL . PP Stem Seal: .................... GR 1..... FLOATING BALL Operation:............ GR 1........... FLOATING BALL Operation:............... PP/FRP FILLED Trim: ..MFG STD .... BALL Class:............................ THREE-PIECE TRUE UNION Design: ........... BALL Class:........................1.......... ASTM D1784 CL 23447) Trim: ..... REGULAR The standards are: DESIGN ENDS RATING DIMENSIONAL .MFG STD ....... FLOATING BALL Operation:. GR 1................... LEVER Bore-Port: ..............MFG STD ............................................... EPDM Stem: ....MFG STD Description of BALL Valve (BA00PU500): (1 -to................................... BALL Class:..................................MFG STD ............. FF FLG Body:............ CPVC (TYPE IV................. 150 PSI (CONSULT MANUFACTURER FOR PRESSURE/TEMPERATURE LIMITATIONS) Ends: ..................... ASTM D1784 CL 23447) Trim: ................. FF FLG Body:.... ...............6) Type: ........... GR 1....MFG STD ....... or CI BALL and LINED STEEL STEM Seat:....................... ASTM D2467) Seat:. LEVER Bore-Port:....MFG STD . LEVER Bore-Port:........TECHNICAL REVISION May 2006 PIP PNSMV046 Plastic and Plastic-Lined Ball Valve Descriptions Description of BALL Valve (BA00PV300): (1/2 -to...34..................ASME B16....... EPDM Body Type: ........ ASTM D2467) Trim: ............ DI...... GR 1.. PVC (TYPE I...............5 ................8) Type: ...MFG STD Description of BALL Valve (BA01LJ500): (1 -to...................6) Type: .............. PVC (TYPE I................................................................... EPDM Body Type: ...... GR 1.... 150 PSI (CONSULT MANUFACTURER FOR PRESSURE/TEMPERATURE LIMITATIONS) Ends: ..... FF FLG Body: ............... FLOATING BALL Operation: ... MOLDED RF FLG Body: ....................ASME B16...... THREE-PIECE TRUE UNION Design: ............................. PVC (TYPE I......................1... ASTM D2467) Trim: . CLASS 125 ................... GR 1.......... REGULAR The standards are: DESIGN ENDS RATING DIMENSIONAL . REGULAR The standards are: DESIGN ENDS RATING DIMENSIONAL ............... PVC (TYPE I................ 150 (CONSULT MANUFACTURER FOR PRESSURE/TEMPERATURE LIMITATIONS) Ends: .............MFG STD .................................. BALL Class: ....150 PSIG MINIMUM ............................. GR 1....................... DI ASTM A395 Trim: .......... REGULAR The standards are: DESIGN ENDS RATING DIMENSIONAL .MFG STD ........................................ SHORT PATTERN Process Industry Practices Page 5 of 6 ......... GR 1.. EPDM Stem:....... BALL Class: ................. THREE-PIECE TRUE UNION Design: .MFG STD Description of BALL Valve (BA00PV500): (1 -to.. VIRGIN PTFE Stem Seal:........................ VIRGIN... PVC (TYPE I.............10.............. VIRGIN PFA Lining:...... EPDM Stem:....................... PVC (TYPE I............... 150 PSI (CONSULT MANUFACTURER FOR PRESSURE/TEMPERATURE LIMITATIONS) Ends: ..... BALL Class: ....... ASTM D2467) Seat:...............ASME B16....................MFG STD .............. LEVER Bore-Port:.. TESTED TO API 598 ....... UNFILLED PFA-LINED Body Type: ............... TWO-PIECE BOLTED Design: ...ASME B16.. FLOATING BALL Operation: ....... ASTM D2467) Stem Seal:.......... ASTM D2467) Stem Seal:................ FLOATING BALL Operation: ........................................ VIRGIN PFA-LINED CS...... SW Body: ......... ....... 150 (CONSULT MANUFACTURER FOR PRESSURE/TEMPERATURE LIMITATIONS) Ends: .. VIRGIN PFA-LINED CS.......................34....MFG STD ............................... VIRGIN PTFE Lining: .... 150 (CONSULT MANUFACTURER FOR PRESSURE/TEMPERATURE LIMITATIONS) Ends: ................... TWO-PIECE BOLTED Design: ....PIP PNSMV046 Plastic and Plastic-Lined Ball Valve Descriptions TECHNICAL REVISION May 2006 Description of BALL Valve (BA01LJ501): (8 -to.......................................ASME B16. CLASS 150 ...... UNFILLED PFA-LINED Body Type:................. FLOATING BALL Operation:... TESTED TO API 598 ..5.....................................ASME B16.... VIRGIN.. BALL Class:.......10..............ASME B16.............. UNFILLED PFA-LINED Body Type:........................................................ VIRGIN.................MFG STD ...34......12) Type:...................................ASME B16............. VIRGIN PFA Lining: ............ DI.. DI....10.............. FLOATING BALL Operation:....................... MOLDED RF FLG Body:... MOLDED RF FLG Body:......5..... FULL The standards are: DESIGN ENDS RATING DIMENSIONAL ........................ASME B16.... VIRGIN PFA-LINED CS......... 150 (CONSULT MANUFACTURER FOR PRESSURE/TEMPERATURE LIMITATIONS) Ends: ....ASME B16............. VIRGIN PTFE Stem Seal: ........... SHORT PATTERN Page 6 of 6 Process Industry Practices .......... REGULAR The standards are: DESIGN ENDS RATING DIMENSIONAL ..................... UNFILLED PFA-LINED Body Type:.... or CI BALL and LINED STEEL STEM Seat: .................. SHORT PATTERN Description of BALL Valve (BA01LJ502): (1 -to....... DI ASTM A395 Trim: ..... CLASS 150 ............... CLASS 150 .................... TWO-PIECE BOLTED Design: ............ASME B16. TESTED TO API 598 ............... VIRGIN............ASME B16................MFG STD .......... VIRGIN PTFE Lining: ...... FULL The standards are: DESIGN ENDS RATING DIMENSIONAL ..... FLOATING BALL Operation:..........6) Type:..... LEVER Bore-Port: ............... VIRGIN PTFE Stem Seal: ..... or CI BALL and LINED STEEL STEM Seat: ............... TWO-PIECE BOLTED Design: .............. TESTED TO API 598 ........ASME B16.......................34.............5........................... LEVER Bore-Port: ............... DI ASTM A395 Trim: .... MOLDED RF FLG Body:..... VIRGIN PTFE Stem Seal: ..... DI ASTM A395 Trim: .10.. DI..... SHORT PATTERN Description of BALL Valve (BA01LJ503): (8 -to............... BALL Class:.. VIRGIN PFA-LINED CS.................... or CI BALL and LINED STEEL STEM Seat: ... LEVER Bore-Port: . BALL Class:......12) Type:.........................