BUSINESS & TECHNOLOGY FOR THE GLOBAL GENERATION INDUSTRY SINCE 1882Vol. 161 • No. 12 • December 2017 2017 Renewable Top Plant Award Winners BUYERS’ GUIDE 2018 Improve Heat Rate with Pulverizer Performance Program Solar Power’s Golden Opportunity Reducing Nuclear O&M Costs Reliable partner in power development Doosan Škoda Power Challenging global market is an excellent opportunity for us to showcase our rich experience. • One of global leaders in steam cycle design and high performance steam turbines Selected projects • More than 110 years of experience as a steam turbine OEM • Wide range of steam turbines from 3 MW to 1200 MW • Empalme 280 MW, CCPP, Mexico – under execution • For all types of thermal power plant and other applications, • Grati 198 MW, CCPP, Indonesia – under execution including concentrated solar power (CSP) • Red Dragon 354 MW, FPP, Chile – under execution • High eiciency combined with extreme reliability • Salalah 2x90 MW, CCPP, Oman – under execution and operational lexibility • Värö 64 MW, industry – biomass, Sweden • Non OEM turbine retroit and modernization • Gummidipoondi 181 MW, FPP, India • Complex engineering and supervising assembly • Dorad 2x140 MW, CCPP, Israel • Stendal 46 MW, industry – biomass, Germany Doosan Škoda Power is part of a strong group of companies • Salmisaari 175 MW, HPP – Non OEM modernization, Finland united under the Doosan Group that supplies its customers • Gardanne 160 MW, biomass – Non OEM modernization, worldwide with cutting-edge technology and services of high France – under execution • Bandel 210 MW, FPP – Non OEM modernization, India quality and value. Learn more at www.doosanskoda.com ON THE COVER Although not the largest offshore wind farm in the world, the Block Island Wind Farm, which includes five 6-MW wind turbines, is the first to deliver energy to the American power grid. Courtesy: Established 1882 • Vol. 161 • No. 12 December 2017 Deepwater Wind SPEAKING OF POWER Power Plant Tragedies Bring Safety to the Forefront 6 GLOBAL MONITOR IAEA: Pending Reactor Retirements Will Drag Down Global Nuclear Capacity Projections 8 Test of Carbon Capture Technology Underway at Iceland Geothermal Plant 9 THE BIG PICTURE: Global CCS 10 World’s First Floating Wind Farm Powers Up off Scottish Coast 12 Australia Embraces Reliability Guarantees Over Renewable Targets 12 Bangladesh Announces LNG Power Plants as Part of Generation Expansion 14 POWER Digest 15 FOCUS ON O&M Parts Exchange Program Saves Money, Keeps Xcel’s Turbine Fleet Spinning 16 8 12 Tips for Centrifugal Pump Safety 18 LEGAL & REGULATORY Renewable Power in Southeast Asia: Will the Legal Regime Catch Up with the Opportunities? 20 By Sean Prior and Benjamin Thompson, Mayer Brown JSM COVER FOCUS: RENEWABLE TOP PLANTS Nation’s First Offshore Wind Farm Releases Community from Decades of Diesel 24 The Block Island Wind Farm is a triumph of technology, and a milestone for U.S. energy as the nation’s first offshore wind power generation project. The installation off the coast of Rhode Island began serving Block Island in May 2017, eliminating the use of costly diesel fuel. Anesco Celebrates Subsidy-Free Solar 26 The Clayhill solar farm in the UK is the first built without the use of govern- 12 ment subsidies. As the nation’s solar industry adjusts to finding new funding for its projects, less-costly technologies are in play, including the use of bat- tery storage. China’s Renewables Strategy Shines in Massive Solar Park 28 China has ambitious targets for increasing power generation from renewable sources even as it continues to rely heavily on coal-fired power. Among its renewable projects is the Longyangxia Dam Solar Park, part of a hydro-solar integration. The facility is a model for the country’s future energy strategy. Sarulla, One of the World’s Largest Geothermal Power Projects, Comes Alive with Private Finance 30 The Sarulla Geothermal Power Plant in Indonesia is among several projects planned in the region over the past decade, but it’s the only one to be financed to completion. The first two units of the 330-MW facility came online this year, and when a third unit enters service in 2018, Sarulla will be one of the largest geothermal plants in the world. 18 | December 2017 POWER www.powermag.com 1 and guidance for monitoring program implementation. Institute for Energy Research 2 www. follow us on.S. a forum for the exchange of ideas between rotat- Follow us on Twitter ing equipment engineers and technicians from around the world. including data analytics. and fuel balance. 52 NUCLEAR ASME Operation and Maintenance lnservice Testing Program Ensures CONNECT WITH POWER Nuclear Component Operational Readiness 52 If you like POWER magazine.com | POWER December 2017 . wireless sensor selection 40 and implementation.S. However. fuel fineness. Join the LinkedIn POWER magazine COMMENTARY Rescinding Clean Power Plan a Positive Step Toward Group and the Women in Power Free Market for Electricity 96 Generation Group By Jordan McGillis. was a challenge for a Midwestern utility and the project’s engineers. Now opportunities exist to integrate intelligent technology. wireless data transport. But President Trump has threatened to dismantle the agreement. which includes a focus on proper air/fuel ratios. This year’s @POWERmagazine event will be held December 12–14 in Houston. including some that was originally developed for conventional energy resources. the utilization of that data to build predictive capabilities remains largely untapped. commerce with its border neighbors. Texas. energy industry has benefited from the North American Free Trade Agreement. which could bring changes to all facets of U. allowing sootblowing where and when it is needed. Today it’s an example of how innovation and collaboration came together to ensure success. and snubbers is critical to the safe and efficient operation of nuclear facilities.powermag. CONNECTED PLANT: Reducing Nuclear Plant Operations and Maintenance Costs Through Online Monitoring 36 A full spectrum of online monitoring-related research from the Electric Power Research Institute gives nuclear power plant operators a variety of informa- tion to improve efficiency. which offers a tar- geted process. resulting in big savings. FEATURES: 48 COAL Improve Power Plant Heat Rate with a Pulverizer Performance Program 44 Associated Electric Cooperative’s 10-year effort to build a pulverizer perfor- mance program for its Thomas Hill Energy Center has paid off in a big way. while not disrupting commercial traffic on the busy Ohio River. Increase the IQ of Your Intelligent Sootblowing 40 Power plants for many years have mostly used the same method to blow soot. The program monitors valve line for timely industry news and comments.com/ SHOW PREVIEW POWERmagazine Turbomachinery and Pump Symposia (TPS) 56 TPS is a vital industry event. ENERGY MARKETS Will North American Energy Trade Wax or Wane Under Trump? 48 The U. with the deal liberalizing cross-border energy trade with Canada and Mexico. such as the Sootblower Fouling Detection System. Advanced technology now provides boiler operators with better tech- niques. and is used to detect degradation in equipment. has reduced Unit 3’s heat rate. The standards for inservice testing of pumps. Willow Island Hydro: A Small but Mighty Marvel on the Ohio River 34 Successfully building a hydropower plant despite space limitations and de- sign considerations. safety function readiness. Solar Power’s Golden Opportunity: Connected Tech 38 Most solar farms are already computerized and collecting massive amounts of data. Become our fan at facebook. The program. valves. COM 9401 Renner Boulevard.CONSTRUCTION DRIVEN Backed by more than 130 years of experience. KS 66219 . we offer clients a full suite of EPC and start-up services. Kiewit is a leader in the power industry with expertise across gas-ired generation. KIEWIT. coal retroit and renewable energy markets. From concept to commercialization. No job is too large or too small — we deliver world-class solutions to projects of every size. power delivery. Lenexa. consulting en- Bill Alkema. MD Reporter: Abby L.S. Houston. 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Wood combines the experience and expertise of Amec Foster Wheeler and Wood Group into one full www. including coal. gas. wind. project and technical services.com/power Wood is a global leader in engineering. We have successfully delivered projects in all sectors of power generation. I personally isolated ing the survey results. process and integrating internal business of the boiler apart.” Dag Beach. five workers were killed near the boiler drum following the break Yemenu. were water-blasting through a “doghouse the gauge. an explosion and fire at NT. the news of those incidents brought erything that’s going on around you. the military. tions drive a safety-first culture and main- In another incident. and I know it can happen —Aaron Larson is POWER’s vicinity when the tube ruptured. and moni- PC’s Feroze Gandhi Unchahar Thermal Power tubes spotless. Although one worker had been pressure to get things done or keep a unit partnership and continuous improvement. Although safety is taken very seriously at most facilities. a sustainable contractor man- steam and flue gases into the boiler build. In leaders were said to “report leading metrics as a result of their injuries. but I can tell you that the noise contractor management objectives. Yemenu concluded. no management process maturity. tuate. causing the explosion. a focus temperatures above 1. senior vice president of technical while trying to unplug a slag tank blockage could easily have been mistaken for a services at ISN. Fragments of glass speckled tion into one of five stages of contractor dia sources reported that about 20 minutes the wall some 25 feet away. However. And perhaps most signifi- For me. The incident investigation will was necessary in order to meet performance A recent survey conducted by ISN Ana- take some time to complete. Thankfully. every year workers around the world are killed least. nance manager at a biomass plant in the attention to their surroundings and watch “By establishing a clear communica- Midwest. to almost anyone. managers and Recent Incidents Are Risk pressures. and culture and perception Close Calls your eyes open and be keenly aware of ev. the incident occurred on manager or supervisor wants to see a work. fires. said in a release announc- under the plant’s Unit 2 boiler. and I seriously doubt that any agement system is one that enables you to ing. recruits are often told to “Keep of performance. contractors may not be aware spaces.” It means to keep audit findings. our boiler experienced a signifi. the steam from the lytics titled “Contractor Management Strat- official reportedly said pressure inside the wall blowers was reaching the corner tubes. occurred when a boiler gauge glass burst. Another incident from my past that ity driving contractor management goals. is in a power plant. Florida. In ad- the door. burst through My point is that risks abound through. ■ utes earlier. performance of contractors was a top prior- shut-off mechanism apparently failed to ac. decks below. for potential danger lurking nearby.” including near misses. ing each actuation in an effort to keep wall the plant’s safety expectations. leading organiza- overwhelming dozens of workers. The cause While permanent plant staff should be fa- miliar with a station’s safety policies and procedures. and while working in confined due to excessive settings being established Additionally. For those reasons. which had resulted mately acquainted with all of the rules. the two lowest levels of the furnace were equipment and systems available in vari- being operated at higher-than-necessary ous areas. Fortunately. falls. sometimes the while promoting a culture of transparency. The commissioning contrac. An emergency premature failure.” in the area doing rounds roughly 30 min. many more. Wall blowers on of the plant layout or all of the safety various less-extreme accidents. Of those into the job. explo. survey findings. ensuring contractors have a firm grasp of On November 1. but an NTPC guarantees. the leading organizations did not back memories of near misses in my past.powermag. incorporating a risk-ranking cant wall tube rupture that blew the corner put yourself in the line of fire. Many more are injured through during commissioning. executive editor. was sootblower erosion.com | POWER December 2017 . on the job. tor their work more closely for potential Station in India killed 43 people and injured tor believed the extreme level of cleanliness safety deficiencies. having only been in service for perhaps a couple of years prior to the incident. 6 www. contractors may not be inti- on the job by electrocution. Local me. The workers jumbo jet taking off. sions. this one on June 29 I don’t have a good explanation for why tain a documented strategic plan for their at the Big Bend Power Station in Apollo it failed. using chain operators from two The survey categorized each organiza- door” while the unit was online. dition to driving a safety-first culture. meet your safety and compliance objectives the night shift when only a few operators er get hurt. on safety was a common attribute. Unfortunately. molten slag. The boiler was relatively new. burning the workers severely. which resulted could have been tragic if someone had “The survey data confirms what we’ve in pressurized steam and hot flue gases been in the wrong place at the wrong time seen in the industry. The burst was unexpected to say the Managing Contractor Safety P ous. Workers must always pay commitment of management. releasing high-pressure I don’t think anyone wants to be injured processes. Never tion strategy. performing double sweeps dur. Those cantly. which can reach one was nearby when the burst occurred. words are worth remembering when a person feel challenged to garner the support and When I was the operations and mainte. ranked as “Leading” organizations. on a more-often-than-required supervisors may want to spend extra time Reminders frequency. SPEAKING OF POWER Power Plant Tragedies Bring Safety to the Forefront Aaron Larson ower plants are inherently danger. were onsite. egy: Insights from a Survey of Decision boiler reached 70 times normal operating eroding them significantly and causing the Makers” found that improving the safety pressure prior to the blast. even in areas that work. no one was in the immediate I’ve been there. your head on a swivel.000F. online leads people to make bad decisions. the died at the scene and three perished later ers may consider to be reasonably safe. Two out power plants. Advanced power quality analysis Fast. quantify energy usage and analyze power distribution systems. easy setup. Better results. • Full IEC 61000-4-30 Class A measurement compliance • Advanced digital autocorrect connection veriication • Automatic logging of over 500 parameters • One-touch power quality health reporting Take power quality analysis.fluke.com/analyzePQ Fluke. One-touch reporting. system planning and demand management to the next level www. Keeping your world up and running. The Fluke 1748 Power Quality Logger provides you with the data you need to quickly and easily troubleshoot.® . This is why nu- country. the International Atomic Energy Agency (IAEA) described two vastly divergent scenarios for the world’s nuclear power future. drive to increase its nuclear capacity from High projections in the IAEA’s newly ever. tries have announced a nuclear phase-out. Taishan. where some coun. before rebounding In North America—where all existing Mingguang. ity could be added. but not extreme. The IAEA’s advanced models and looking seriously at low case assumes about 147 GW of nuclear plans to export nuclear power reactors. 83% in 2040. 2.com | POWER December 2017 . and nuclear policies in several countries in the aftermath of the Fukushima accident will continue to hamper strong growth of new nuclear capacity around the world.” China. nuclear power will ever. Between line the first AP1000 reactors in Sanmen 8 www. how. to undergo significant changes in both from the point of view of design. “Not only assumptions on the different driving fac. be economically competitive. the country is expected to put on- will add just 101 GW by 2030. assumes the lives of several reactors 38 GW in 2017 to about 120 GW to 150 GW released 37th annual edition of “Energy. of 42% in 2030. Down Global Nuclear The scenarios take into account the proliferation of cheap natural gas. Sources: IAEA/POWER intermittent renewables on power prices. will be retired and 218 GW of new capac. underlying nuclear’s future in the region “is projected system in place.5% sliver of its total 2016 levels. representing about 11% of the world’s total power gen- eration. er.” Zheng said. scheduled for retirement will be extended. and other factors. the International Atomic Energy Agency (IAEA) said in an October report.” In western manufacturing. Institute (SNERDI).IAEA: Pending Reactor Retirements Will Drag 1. the impact of subsidized country. However. At the end of 2016. how. the world’s central intergovernmental fo- rum for nuclear energy is optimistic that commitments under the Paris agreement may boost long-term prospects. and “challenges in Asia. but also tors that have an impact on nuclear power the low and the high case.” which ern Asia. This im- deploying advanced technologies. The high case.” and vary from country to and southern Europe. said Zheng 2030 and 15% by 2040.” IAEA nuclear engineer Nesimi Kilic of nuclear include “financial uncertainty” power production. complete “contrasting. reactors are scheduled to be retired by Nuclear Engineering Research and Design The report. but it will markedly surge in west. Nuclear Power Plant Units 5 (right) and 6 (left). the impact of renewable Capacity Projections subsidies on power prices. were under construction. by 2030 is driven mostly by ambitions to Electricity and Nuclear Power Estimates for so that only 44 GW of nuclear capacity increase energy security by tamping down the Period up to 2050. owing to price considerations and soar. along with heightened central and eastern Asia. however. accord. suggest capacity will decline 12% by added by 2050. The IAEA suggests “We have a well-established. deployment. In an October 2017 report. that China’s expansion is and declining electricity consumption to continue to grow in eastern Europe. The projections also take into account reactors and 19 under construction (Figure Courtesy: Fuqing Nuclear Power Plant/China a slew of reactor retirements expected 2) as of October 2017. Low projections. because of and 123% in 2050. tor Information System (PRIS). has increased its National Nuclear Corp. safety. Factors determining growth vary from country to Cheap natural gas. Nuclear sible. costs. meanwhile. In capacity will be retired while new reactors 2018. GW of nuclear capacity could be added by generating capacity. The IAEA noted that while China’s ing to the Vienna-based agency. around 2030—especially in North America number of operating reactors tenfold since and Europe. than 30 years old and are scheduled to Notably. 2030 and about 561 GW of capacity will be the scale of expansion. and southern safety requirements. which had 38 operating nuclear both of which are Hualong One type reactors. reflects ing new build costs. It also projects 206 ly makes up only a 3. construction. 2000. contributing to delays. Nuclear highs and lows. a total capacity 2030 and 2050. possible mainly because it has localized in some regions. However. an additional 181 GW and Haiyang along with an EPR reactor in of 61 GW.” predict an increase will be retired by 2030 (and another 241 a reliance on coal and oil. which is based on statistical 2050—uncertainty looms for nuclear pow. clear power in China is economically fea- newables. and so on. attributes affecting the future nuclear’s future is also uncertain. president of the Shanghai to current levels by 2050 (Figure 1). is projected said. driven by new capacity additions age shows construction work at the Fuqing have “increased construction times and planned in China. Five new units will enter commercial clear reactors around the world are more operation in 2017 alone.powermag. it noted. Another 61 units. quality assurance. Beyond the impact of gas and re. A nuclear advancement. 448 nuclear reactors were operational worldwide with a total net installed capacity of 391 GW. More than 50% of existing nu. seminated by the IAEA. in press materials dis- data collected by the IAEA’s Power Reac. China is also building several be retired in the coming years. nuclear current- in nuclear capacity worldwide. compared to GW retired by 2050). ture technology in 2007. The Hellisheidi plant —Sonal Patel is a POWER technology. said. The DAC module. where than it produces. enhancing the viability of the Climeworks’ Hellisheidi. ogy in 2007. then India. is part of a research project signed to be heated with low-grade heat mineralized over the period of less than to demonstrate that DAC of carbon diox.” the ide (CO2) can be combined with permanent gas in a Climeworks-designed filtration study’s lead author. which is amazingly fast. Technology Underway at CarbFix researchers last year released a Iceland Geothermal Plant study documenting how CO2 injected into The Swiss company Climeworks in October the ground turned into carbonate minerals said it had begun another round of test. in less than two years. an estimated 50 metric tons of CO2 from Climeworks said the Hellisheidi facility tured CO2 is bound to water. the Hellisheidi plant in Iceland as part of the nuclear power generator in the world. and South Ko. engineers. system could be viable as a carbon capture financed into 2021. with three. Courtesy: Climeworks first began using carbon capture technol- associate editor. In the trial. want the testing to show that similar proj- Come see us at PowerGen – Booth #7417 FUEL | AIR | GAS | ASH The one call for all your air and bulk materials handling needs! processbarron. which is Climeworks has developed a DAC mod. project.com southernield. Iceland. as proof that DAC is a system. 95 and 98 percent of the injected CO2 was javik Energy. from the geothermal plant. eliminating more CO2 is the world’s first “negative emissions” more than 700 meters underground. Climeworks’ engineers plant.powermag. Juerg Matter.the technology—including design and id minerals (Figure 4). which captures two years. a process previous- ing for a direct air capture (DAC) facility ly thought to require hundreds of years. the European Union’s Horizon 2020 re- tion. at a 300-MW geothermal power plant in than it emits. Climeworks has the gas would remain stored for at least 1 While China is the fastest-expanding installed a direct air capture (DAC) module at million years. ule. The cap. when a group of scientists. jected CO2 at an industrial scale. It began in August and is rea. and CarbFix research. The is followed at a fair distance by Russia. The company said manufacturing—and expertise.com 9 . ers recently showed that the Climeworks search program. meaning it takes in more carbon it reacts with basaltic bedrock to form sol. 3. installed at the site (Figure 3) and de. with six. technicians. plant in Iceland first began using carbon cap- led by Reykjavik Energy and financed by which has seven reactors under construc. Climeworks. it The trial is part of the CarbFix2 project CarbFix2 project led by Reykjavik Energy.com 205-663-5330 | December 2017 POWER www. and then sent the air each year. The CarbFix2 pilot program can remove highly scalable carbon removal technology. Dr. and business lead- ers began work on the first CarbFix project Test of Carbon Capture led by Reykjavik Energy. researchers have in. geological storage. “Our results show that between running the trial with Iceland utility Reyk. THE BIG PICTURE: Global CCS In a November report, The Global CCS Institute said carbon capture and storage (CCS) is the only technology able to decarbonize the industrial sector. To reach the Paris Agreement’s target to keep global atmospheric temperature increases to below 2 degrees Celsius, 2,500 CCS facilities will need to be operational by 2040, with 14% of cumulative emissions reductions coming from CCS. Yet, to date only 17 large-scale CCS facilities are operational globally, capturing more than 30 million tonnes per annum. Only two are at power plants. No large-scale power plant projects are now under construction or even in advanced development, though a handful of projects are in early development. While these projects may benefit from the declining costs of deployment and profitability of CCS, which has been demonstrated in the power sector, their success will rest on a number of factors, including government support. Source: “The Global Status of CCS,” The Global CCS Institute, November 2017. —Copy and artwork by Sonal Patel, a POWER associate editor. INDUSTRY-WIDE LARGE-SCALE CCS FACILITIES IN OPERATION OR UNDER CONSTRUCTION GLOBALLY BOUNDARY DAM POWER (CANADA) PETRA NOVA GENERATION (U.S.) YANCHANG CHEMICAL INTEGRATED CCS PRODUCTION DEMONSTRATION ILLINOIS (CHINA) INDUSTRIAL IRON & (U.S.) STEEL GREAT PLAINS PRODUCTION SYNFUELS PLANT ABU DHABI (CANADA) SYNTHETIC (UAE) NATURAL GAS COFFEYVILLE ALBERTA CARBON GASIFICATION TRUNK LINE WITH ENID FERTILIZER (U.S.) AGRIUM STREAM FERTILIZER (U.S.) (CANADA) PRODUCTION ALBERTA CARBON TRUNK LINE AT STURGEON OIL REFINERY REFINING (CANADA) SHUTE CREEK SNØHVIT CO2 (U.S.) SANTOS BASIN PRE-SALT TERRELL STORAGE UTHMANIYAH OIL FIELD (VAL VERDE, U.S.) (NORWAY) (SAUDI ARABIA) NATURAL GAS (BRAZIL) PROCESSING LOST CABIN SLEIPNER CO2 GAS PLANT GORGON STORAGE CENTURY (U.S.) (AUSTRALIA) (NORWAY) PLANT HYDROGEN PRODUCTION (U.S.) AIR PRODUCTS QUEST STEAM (CANADA) METHANE REFORMER (U.S.) 1970s 1980s 1990s 2000s 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 LARGE-SCALE POWER PLANT CCS FACILITIES IN EARLY DEVELOPMENT* *The Global CCS Institute has no record of power plant facilities that are currently under construction or even in the advanced development phase. Caledonia Clean Energy (UK): Expected to be operational in 2024, using post-combustion KEY capture. 1 million tonnes per annum of CO2 (area of Huaneng GreenGen Integrated Gasification Combined Cycle Large-scale System, Phase 3 circles is proportional (China): Expected to be operational in the 2020s, using pre-combustion capture (gasification). to capacity) Shanxi International Energy Group Carbon Capture, Utilization, and Storage (China): Expected Enhanced oil recovery to be operational in the 2020s, using oxy-fuel combustion capture. (EOR) China Resources Power (Haifeng) Integrated Carbon Capture and Sequestration Demonstra- Dedicated geological tion (China): Expected to be operational in the 2020s, using post-combustion capture. storage Korea-CCS 1 (South Korea): Expected to be operational in the 2020s, using post-combustion Not specified capture. A second facility, Korea-CCS 2, is under evaluation. Sinopec Shengli Power Plant CCS (China): Expected to be operational in the 2020s, using post-combustion capture. 10 www.powermag.com | POWER December 2017 A new generation is born New products. New technologies. New service capabilities. Ansaldo Energia: a global player in the power generation market. www.ansaldoenergia.com World’s First Floating 4. How the carbon capture sys- Wind Farm Powers Up off 5. Out to sea. Norwegian oil company tem works. This infographic shows how Scottish Coast Statoil announced in October the powering up the Climeworks carbon capture system works of the world’s first floating offshore wind farm The world’s first floating offshore wind at the Hellisheidi geothermal power plant. off the coast of Scotland. The project consists Ambient air is drawn into the plant, and car- farm, located roughly 25 kilometers off of five 6-MW floating turbines covering about bon dioxide (CO2) within the air is chemically the coast of Peterhead, Scotland, powered four square kilometers of water at depths be- bound to the filter. When the filter is saturated up on October 18, delivering electricity to tween 95 meters and 129 meters. Courtesy: with CO2, it is heated with low-grade heat the Scottish grid. Statoil from the power plant to about 212F. The CO2 Hywind Scotland was developed by is then released from the filter and collected Norwegian oil company Statoil based on as concentrated gas, bound with water, and the results of an eight-year demonstration sent underground. The CO2-free air is sent project located off the shore of Karmøy, back into the atmosphere. Climeworks says Norway. The new farm (Figure 5) con- its filter can be used thousands of times for sists of five 6-MW floating wind turbines this process. Courtesy: Climeworks covering about four square kilometers of water at depths between 95 meters and 129 meters. The farm has a total installed could be a game changer, and the key to capacity of 30 MW. According to Statoil, meeting renewables ambitions. For ex- the wind farm will power approximately ample, California has set a target of 50% 20,000 households. renewable energy, while in Japan, the Each turbine is 253 meters high, 78 me- shift away from nuclear power will drive ters of which are below the surface. The the need for new and reliable energy sup- turbines have a rotor diameter of 154 me- plies,” the outlook says. ters with blades that are 75 meters long. Statoil is already working to develop its Each turbine weighs about 12,000 tonnes next large-scale project, a full-scale float- ects could be used globally, though cost is and is secured to the sea floor with 15 ing wind farm that will likely be located in among the issues—Climeworks estimates suction anchors, each of which is con- Ireland, France, off the U.S. West Coast, it costs $600 to extract one ton of CO2 nected to the turbine by 2,400-meter-long Japan, or possibly Norway. from the air. chains. Statoil predicts that floating offshore The capacity of the plant is expected to Statoil partnered with Masdar on the wind, though it is in its infancy, will see be 900 metric tons annually by year-end Hywind Scotland project, investing a com- the same significant cost reductions that 2017, which the company notes is equiva- bined $2 billion. Hywind Scotland’s price onshore and conventional offshore wind lent to the annual emissions of about 45 tag represents a 60% to 70% cost reduc- have seen in recent years. people in the U.S. Climeworks’ founder and tion from the Hywind Demo project. —Abby L. Harvey is a POWER reporter. CEO Christoph Gebald said, “The potential The Hywind turbines are suitable for of scaling-up our technology in combina- water up to 800 meters deep, opening up tion with CO2 storage is enormous.” areas previously inaccessible for offshore Australia Embraces The company’s goal is to cut costs to wind. Conventional offshore wind turbines Reliability Guarantees $100 per metric ton by 2025, and capture must be embedded in the sea floor, limit- Over Renewable Targets 1% of global manmade carbon emissions ing their use to relatively shallow areas After months of controversy, Australia’s each year. The company has not released near shore. Areas with a narrow continen- federal government in October dumped details on how to move forward, but in- tal shelf, such as the West Coast of the its consideration of a clean energy target vestors in the technology include the U.S., are all but inaccessible to conven- (CET) that sought to slash the country’s European Space Agency and Microsoft co- tional offshore wind. electricity emissions of carbon dioxide by founder Bill Gates, one of the world’s rich- Advances in floating offshore wind, 28% in 2030, compared to 2005 levels, est people. therefore, open up new, potentially lucra- essentially refraining from extending the Iceland’s geology helps the technology tive markets to the offshore wind industry. nation’s renewable energy target beyond work. In some carbon capture projects, CO2 According to Statoil’s floating offshore 2020. It turned its focus instead to a “na- is injected into sedimentary rock, which wind market outlook, key markets for Hy- tional energy guarantee,” which imposes does not react with gas. Iceland features wind technology are in Europe, Japan, and new reliability and emission reduction volcanic rock, known as basalt. CO2 reacts the U.S. West Coast. The company’s esti- guarantees on energy retailers and some quickly with basalt to form carbonate mates show that the technical potential large energy users. rocks, eliminating the need for manage- for floating wind power is 6,959 GW for The about-turn by the government led ment of an underground gas reservoir. Europe, the U.S., and Japan combined. Of by Malcolm Turnbull is widely seen as an Other companies involved in DAC tech- high potential markets, Statoil believes attempt to unify Australia on its messy nology include Global Thermostat in the Japan can have 3.5 GW installed by 2030, energy and climate change politics. Over U.S., Carbon Engineering in Canada, and followed by 2.9 GW in France, 2 GW in the the past decade, the federal government Skytree in the Netherlands. Skytree is a U.S., and 1.9 GW in Ireland/UK. has seriously debated a number of mea- spinoff of the European Space Agency, The outlook notes that not only would sures, including the proposed Carbon Pol- originally set up to develop ways to filter floating wind introduce a new product in lution Reduction Scheme, the introduction CO2 breathed by astronauts in spacecraft. places like the U.S. and Japan, but that and repeal of the carbon price, and renew- —Darrell Proctor is a POWER there is an existing demand just waiting able energy targets. State governments, associate editor. to be filled. “Here, floating installations meanwhile, have for years floated their 12 www.powermag.com | POWER December 2017 compared with recent levels.com 13 . Australia faces real reliability concerns. AEMO also starkly cau- reliability standard may not be met over the next decade.6-GW coal-fired Hazelwood Power Sta- | December 2017 POWER www. Detroit® Burner Systems sources. The CET was favored by Australia’s chief scientist. Proponents of the measure also say that Renewable Fuels Include: because it provides some semblance of a Wood • Bark • OCC stable policy. and dynamics” of the power system. noted the highest forecast of “un- tioned that as a result of “rapidly changing served energy use” will be during 2017–2018 in South Australia and Victoria. lost 1. it may end up in the pile of scrapped efforts that sought consensus between the country’s energy Our Line of Equipment Includes: security and environmental needs. South Australia is already addressing this risk by developing additional diesel generation and battery storage. it said.000 proposed to replace the existing renewable energy target in 2020. Detroit® Hydrograte Stokers Others contend that because the guar- antee policy imposes a legally binding Detroit® RotoStoker VCG cap on carbon emissions from the power Detroit® RotoGrate Stoker sector.000 For now. it was much lower than the reductions of 60% some experts 4.powermag.000 the target in a much-anticipated report released this June. who modeled 8. the market added 465 MW—all warned in a September report of a “heightened risk” that the current national electricity market wind (Figure 6). Detroit® GTS Reciprocating Grates The national energy guarantee also oblig.000 followed by the emissions guarantee by the end of 2020. tion. Alan Finkel. While the target was 6. it would serve as a major reform. The loss factors in retirement of the 1.” Over the by fuel source as of September 30. This graphic shows registered capacity in each of Australia’s regions to “difficult market conditions.1 GW over the past year. 12.000 however. have reduced to the extent that there is tesy: Australian Energy Regulator heightened risk of significant unserved ■ Black Coal ■ Brown Coal ■ Gas ■ Hydro ■ Wind ■ Liquid ■ Solar ■ Other energy over the next 10 years. A growing wind. The reliability guarantee is expected to become effective by the end of 2019 14. RDF Fuel Feed Systems es retailers to meet a share of their load with flexible and dispatchable power re. Cour. which was taken offline in March due 6. be- cause the proposed national energy guar- antee lacks adequate detail and requires endorsement by lawmakers on both the federal and state levels. it could encourage power TDF & Other Refuse Fuels companies to invest in more capacity. Finkel’s report essentially concluded that setting a 0 target was better for Australia’s emissions own measures. experts note.000 Gripes about the government’s sudden dump of the CET are certain to persist. MW 10.000 said are necessary for Australia to meet carbon targets to which it has committed 2.000 2018. 2017.” 18.000 under the Paris climate agreement. or face market deregistration. “reserves AEMO is pursuing supply and demand response through emergency provisions. whose total capacity amounts to about 47 GW. The Australian Energy Market Operator (AEMO). which past year. The Australian Energy Mar- ket Operator (AEMO) in a September 2017 “Electricity Statement of Opportunities” report warned that the national electricity market. retailers would need to factor in Detroit® Rotary Seal Feeders the set emissions level when entering into Detroit® Double Flap Airlocks contracts. But for many industry observers. the proposed national energy guarantee policy is set to be finalized in 16. and the country’s Power Divi.200 MW. Senior government NWPGCL has three operating power The measure was predictably opposed officials have said Bangladesh expects to plants in Bangladesh: a 360-MW dual- by former prime minister Tony Abbott. South renewable sources by 2020. NWPGCL’s manag. Current Prime Minister Turn. on energy initiatives. Weatherhill said that ali facility. Courtesy: Excelerate Energy by 2030. on the heels of unit offshore Bangladesh. the Bangladesh Awami League (BAL). a 2. said his group has signed a will be set up by the consortium at Ku- railed strongly against the measure be.600-MW regasification liquefied natu.821 The two NWPGCL projects are in addi- permanently. He said the site was chosen planned to supply Bangladesh through if Turnbull was serious about the policy. produce at least 10% of its power from Global LNG. Gas and Mineral Corp. 30. Each terminal will import of Generation Expansion the plant in Khulna. fired combined cycle plant in Khulna that bull. associate editor. Bangladesh’s ruling par- share would fall from 8% to 5%. had lauded 2023.goals when compared to an emissions in. has “opted to import LNG as the country —Darrell Proctor is a POWER ation Co. Ltd. Texas-based Excelerate Energy. Bangladesh better withstand disruptions like genera.com | POWER December 2017 . has ing director. country’s first nuclear facility. being built 225 MW in July 2014. 7. The state-owned North-West Power Gener. and a 1. The first. Bangladesh. because it has a port into which the LNG Petrobangla. MW plant at Rooppur. cause the current reserves are depleting provide energy regulators with at least including Russia. All new generators. Oman. operation in September 2017.” including its technology neutral producing the equivalent of 1. however. A second terminal with similar ca- million cubic feet (MMcf) per day equiva. Of- recommending that aging power plants ficials are working with many countries. also known and administratively fair attributes. ral gas (LNG) combined cycle power plant ply LNG.000 MW by 2030. see “Australia’s Car. import at least 25% of its electricity from fuel facility in Bheramara that began who in 2013 pushed to scrap what he said India for the next few years. pacity is being built by Summit Group. and to 24. tubdia Island in Cox’s Bazar. (NWPGCL) in Bangladesh in is reeling from an acute gas crisis be. it is expected to come online by LNG Power Plants as Part LNG terminal from India’s West Bengal to year-end 2018. one of three units emissions generators”—and it still allowed an earlier agreement to construct a simi.320-MW in December 2012. predict. the use of an LNG regasification termi- a better way to gain consensus. The mate wars. tion with 150 MW of generation capacity tricate carbon policy. the nal with a consortium of local Hong Kong ing states would ultimately sign up to it country’s government also has a goal to Shanghai Manjala Power Ltd.” He said Bangladesh LNG from Switzerland. whose premier Jay Weatherhill Khurshedul Alam.” Yet at least one state. The nuclear plant. mean. liquefied natural gas (LNG) imported by the modeling in the report indicated that The new plants are part of a concerted country. a 225-MW was a “punitive” carbon levy and replace Other large power generation proj. and was upgraded to bon Policy Predicament” in POWER’s April coal-fired facility in Rampal. who heads up the center right–lean. While the CET didn’t penalize “high in the Patuakhali district. will utilize two VVER-1200 reactors MW of generation capacity in 2013. and natural gas-fired generation. Floating terminals will sup- supported by experts and industry stake. is a 500 process as they were in the Finkel review. State-owned Petrobangla. Malaysia’s because Australians are “sick of the cli. sion has said capacity must be increased built in Matarbari. virtues. nuclear. Chit- acterized by fast frequency response. It is being built by the Russian Rosatom as Bangladesh Oil.. early November announced plans to build tensity trading scheme—which was broadly a 3. would be required to meet technical ber 2017. tor outages or failures. and a natural gas- 2014 issue). LNG combined cycle power plant being requirements to complement a grid char. Turnbull State Atomic Energy Corp. 14 www. ments in place “to import around 125 2018. Analysts have said electricity Coal Power Generation Co. It is the third LNG floating terminal and promotes coal. currently planned to increase the amount of for power generation from brown coal— lar 750-to-850-MW plant in Khulna. ex. by India’s NTPC.powermag.000 MW—a 52% jump—by 2021. power from neighboring countries. coal power’s share would drop effort to increase generation capacity in from a projected 57% without any policy a country that traditionally has relied on changes to 53% under the CET. Alam told the Dhaka Tribune in late million cubic feet per day FSRU (Figure 7) —Sonal Patel is a POWER October that NWPGCL already had agree.” three years’ notice before they shut down Analysts said the country had 15. and Petronas LNG Ltd. and the CET for its numerous “very strong (water-water energetic reactors). very fast. terminal—a floating storage and fixed Australia. lent of regasified LNG at [the] Bangla. tion to a 500-to-600-MW regasification while.. in mid-October signed an agreement for said the national energy guarantee was In addition to adding coal. being built by states should have been included in the can be imported. however.400. That project is a it set minimum levels of inertial response according to its most recent Power Sector joint venture of Japan’s MITSUI and the for each power market to ensure it could Master Plan. Renewable ty.” ects underway in Bangladesh include the Sirajganj that began commercial opera- (For more on the history of Australia’s in. and Qatar. jetty based regasification unit (FSRU)— is from the left-leaning Labor party. tagong. In mid-October. also underscored curity and lessening the need to import energy security and reliability priorities. Texas-based Excelerate Energy is building a floating storage regasification holders. power’s share—the bulk from wind—would has said upgrading the country’s energy soar to 17%. natural gas-fired combined cycle plant in it with a so-called “Direct Action Plan. each was upgraded to 225 MW in June 2016. cause it cuts renewable energy targets many’s Siemens AG to build the Patuakh. demand in Bangladesh is likely to reach Ltd. while gas’ gas-fired power. a Bangladesh company headquartered in Bangladesh Announces desh-India border through an offshore Dhaka. MW of generation capacity as of Novem. that is expected to begin service in April associate editor. pected to enter commercial operation in began commercial operation with 150 ing Liberal-National Coalition. memorandum of understanding with Ger. in Cox’s Bazar. infrastructure is critical to increasing se- The report. 2-GW Nishi-Nagoya power plant Atomic Energy Agency said AEM-technology. who chairs the company’s board of directors. ■ willing to invest in Iran as international sanctions against the —Sonal Patel and Darrell Proctor are POWER associate editors.000 liters of salt. ing its name to Ørsted following a strategic transformation that Berat Albayrak. The Turkish Co. extending valve service life. schedule calls for the plant. A second nuclear project is planned Chubu embarked on the 40-year-old plant’s refurbishment to sup- for Sinop. country have eased after Tehran agreed to limits on its nuclear program. electric currents create magnetic fields. TNB Starts Operation of 1-GW Coal Plant in Malaysia. a pilot project based on SaltX’s large-scale energy storage tech. of the project began in 2010. a series of pressurized water reactors is now the right time to change our name. The plant neering division of Rosatom. Saga Energy spokesman Rune Haaland told Reuters the deal is for construction of 2 GW of solar power generation capac. a prototype reactor will be built and tested next year. mostly from Russia. along with SoliTek of Lithuania. will manufacture equipment for the features six GE 7HA. “Danish Oil and Natural Gas. The pilot 515-224-2301 plant.01 gas turbines and Toshiba’s steam tur- plant.” said Thomas Thune that was originally developed in the Soviet Union. The hot steam can be added to the Berlin district heating network SINCE 1958 or led through a turbine to generate power. The current Andersen. Contractors at the project included to build solar power plants in the country. project sponsor for Vattenfall’s part of the SaltX project.POWER Digest ing Green Transformation. The new name references Danish physicist and The $20 billion Akkuyu Nuclear Power Plant. Turkey imports most of its energy. The project at Vattenfall´s combined heat and power plant in Berlin will test SaltX technology that uses salt to store energy. Tenaga Nasional Bhd.com sales@checkall. The upstream trim is Swedish innovation company SaltX Technology and Swedish util. near the Black Sea in northern Turkey. ® ity over a four. EnerStore.” but with the recent divestment. as foreign companies a consortium comprising Sumitomo Corp.2-GW Gas on the Mediterranean coast. will make the SILENT OPERATION! solar panels. will be tested Manufactured in West Des Moines. costing the large block gas turbine that could support multi-shaft (3-on-1) government about $50 billion annually. which will use 1. Malaysia. started operation of Manjung 5. Chubu selected a higher efficiency and more flexible tries and AREVA. the steam temperature will rise up to 500C. Dong was an acronym for Russia’s state atomic energy corporation.to five-year period. want at least 5% of Turkey’s electricity generation from nuclear and run on liquefied natural gas fuel. and Taiwan’s Delta Electronics will provide other Check-All ® valves close equipment and services such as installation of the inverters. GE said. with return on the investment via a 25-year deal on electricity prices. which has been delayed several times since development bine technology. which will have chemist Hans Christian Ørsted (1777–1851). www. which generates heat.000 to 3. It features a thermal efficiency of at least 62%. Saga quickly and smoothly to executive Gaute Steinkopf said his company also wants to build minimize hammer noise.powermag. Saga’s deal comes just weeks after Norway’s Scatec Solar. Haaland said Saga will receive financing from banks. three billion deal with Iran’s state-owned Amin Energy Developers days before its targeted date. and will be built port the government’s initiative for cleaner. Japanese power company Chubu Electric Power by 2023. generation. Danish firm Dong Energy is chang- Construction Set to Begin on First Nuclear Plant in Turkey. and Norwegian state export GET ME A CHECK-ALL ! guarantees. protected from corrosive ity Vattenfall in September signed a letter of intent to conduct media mixing.com 15 . more-efficient power by a French-Japanese consortium of Mitsubishi Heavy Indus. on September 28. and the temperature will rise to Most lead times are less than approximately 120C. a solar panel manufacturing plant in Iran. nology. USA in 2019. For now. “it water energetic reactor. along with a recent divestment of its upstream oil power plant would begin by year-end 2017 or early in 2018. Ltd. the machine engi. who discovered that four VVER-1200 (1. Iowa. Saga. will be built by Rosatom. Norwegian Group Inks Deal with Iran for Solar Power. to put its first reactor into operation Plant in Japan.checkall. Turkey’s Energy and Natural Resources Minister. GE’s HA technology power within 10 years. which builds and operates solar plants worldwide. process. and gas business. UPSTREAM TRIM! Pilot Project Using Salt for Energy to Be Tested in Berlin. said it was trying to secure financing for a project in Iran. pension funds. thereby. of Japan and Daelim continue to seek more opportunities in Iran. with the plant fully operational by 2025. and economic guarantees from the Iranian government. gas. provide low nitrogen oxide emissions. enabling a reduction in imports of natural was chosen as the best proven technology for the project.” said Markus Witt.com Dong Energy to Change Company Name to Ørsted follow- | December 2017 POWER www. a 1-GW Norway’s Saga Energy in mid-October said it signed a nearly $3 ultrasupercritical unit in Perak. of South Korea. Companies are more Industrial Co. prompted it to abandon its coal plants and focus on its offshore in mid-October said construction of the country’s first nuclear wind business. calcium oxide. Block-1 in Japan (Nishi-Nagoya) on September 29. in the southern province of Mersin Chubu Electric Power Starts Operation of 1. Spring-Loaded check valves the salt turns into calcium hydroxide. started operations of its 1. he added. The VVER is a water. Officials have said they combined cycle operation. The water starts a chemical assembled to your exact needs. If you add hot steam instead of water to the one week! ® salt. “By adding water to the dry salt.200 MW) reactors. and has cut expenses parts on hand and available. and that requires careful two or three cycles. The partners also hold regular post-outage reviews to discuss each overhaul. Xcel En- to improvements in Xcel’s procurement the team came up with a plan to shift ergy successfully completed 15 scheduled and management of parts in its growing responsibility for keeping needed turbine overhauls on a variety of turbine brands. the program. Xcel Energy’s High Bridge Gen. and has provided a pacity of 530 MW across three units. the CT parts exchange program. Courtesy: more consistent overhaul process. Paul. Vrain Generating Xcel’s Turbine Fleet held in corporate inventory and ready Station in Platteville. There are more than a dozen Previously. tinues to grow in order to meet increas- for customers. inception of the program. After researching options. historical practices. move and rebuild” rotation process. resulting in savings The new parts exchange program. which launched in 2012. Xcel Energy be. It was decom- of operation—the manufacturer’s recom. including other process improvements and operational benefits. Planning and proactive gan working closely with key suppliers to labor-intensive. In the first three years of parts. The Fort St. and Mitsubishi Hi- tachi Power Systems Americas (MHPSA)— the spare parts exchange vendors. such as additional equipment inspections. The industry-first program has led alternatives. and to involve keeping an extensive—and ex. natural gas-powered generating units in for a CT overhaul required the purchase of ers to improve communication and stan. The facility—which takes its name from the nearby bridge across the Missis. missioned from 1992 to 1996. involved building close ing demand. and the process was repeated for duce downtime. late 2011. a new set purchased to maintain the “re- pensive—stock of parts on hand at mul.com | POWER December 2017 . was built in 1923. In addition. Power Systems Manufacturing (PSM). Xcel Energy All overhauls have been completed successfully with a team composed of members from Xcel Energy. A long-time fixture on the Mississippi River. tiple sites across the fleet. Managing Inventory Working with Key Suppliers The process for procuring and managing Starting in 2012. after which the parts planning to ensure all needed parts and were no longer able to be rebuilt. and the program will expand as the company’s gas fleet expands. budget. Moving from nuclear to gas- fired power. The company’s CT fleet (Figure 2) con- by millions of dollars. In engagement with all parties has mutual create an exchange program for combus. At that equipment are available onsite. however. plant’s operations and maintenance (O&M) The outages must be done quickly to re. sold as scrap. in stages from 1995 to 2009 as a natural power plants across Xcel Energy’s service The turbine parts were removed for gas-fired plant. Additional Beneits There are additional benefits as a result of the CT parts program. Courtesy: Xcel Energy planned outages to maintain and overhaul ventory for the next overhaul. plants benefiting from Xcel Energy’s CT parts ity and minimizing costs. which were 2. fuel-nozzle replacements. with generation ca. operated as a Spinning for change-out after about 12. which has sig- sippi River—was replaced with a natural gas-fired combined cycle generating plant that began nificantly reduced expenses compared to operating more than a decade ago.powermag. furbished the parts. inspection and a qualified supplier re. and what works— and what doesn’t—for all parties. 1. Minnesota. launched in 2012. CT fleet (Figure 1). Colorado. are part of Xcel’s CT parts exchange program. Overhauls have been completed on erating Station in St. the sourcing of components partnerships with vendors and manufactur. complex. One of the chal. and operations analysis. The cost of the turbines. It is among the gas-powered territory is critical to maintaining reliabil. to avoid equipment problems the refurbishment was covered through a and failures. That used point they were retired. the partners brainstorm new 16 www. which were then exchange program. Keeps additional sets of spare parts. and operated for most of its life as a schedule and within budget since the coal-fired plant. The plant’s combustion turbines (CTs).Parts Exchange Program Saves Money. and repowered Keeping combustion turbines spinning at mended overhaul interval. a team of employees set out to benefits in terms of costs and efficiency tion turbine (CT) spare and replacement explore more efficient and cost-effective of operations. lenges to meeting that goal is scheduling returned to the company and held in in. the extensive inventory of CT parts was dardize processes.000 hours nuclear power plant until 1989. and costly. . that is easy to forecast. When a centrifu. the two newest natural gas-fired units at tesy: Pixabay/Creative Commons Partial blocking of the suction line. it’s important that a pump readings. many designs. a consis. and Mitsubishi be securely anchored regardless of its size or suction flap valve. The vac- er plants. Internal parts need to be main- are various designs of centrifugal pumps mediately to avoid catastrophic damage to tained. For instance. recommended limit for the clearance be. You pipe plugs can allow foreign material into the are 12 safety tips that should be followed. slowly and quently as the accumulation of debris operations for Xcel Energy. Xcel Energy has ings during operations. and atmo- company and its CT vendors. when a centrifugal pump is tween the pump’s impeller and the wear shut down. should also check for worn suction line pump. Then vent suction strainer should also be done fre- —Steve Mills is vice president of the pump at the drain plug. seals. Cour. before restarting. which can cause the pump components in the manual before pump to lose its static lift. fittings and pipe plugs. Inspection and cleaning of the duced CT overhaul costs. long-term service agreements for over. begins to wobble. Usually. along with improved parts suction hose. Check for worn-out com- tically and in industrial settings. and allow an overheated pump to cool to air obstruct the flow through the strainer.process-improvement ideas to enhance product level to the gauge tap. However. or hose are worn turbines. haul labor and inspection services. to en- more time and money. effort allows for extended time between ommended limit will reduce the pump effi. This process versus the old “way we have al. which Cherokee Generating Station near Denver. change program with General Electric for clearance from surrounding equipment. cause severe burns and injuries to anyone Maintenance of the pump’s components. sure pumps do not overheat. be performed at least every six months. Siemens. Check for Suction Line Blockage. will display the vertical distance from the 18 www. is also important. stall. and the pump becomes and overheating. if the long-term relationships between the 3. Also. A maintenance check (Figure 5) should tent maintenance management procedure charge line open during operations. ten used in industrial settings. As shown here. the company team has negotiated long. and However. and created a new parts ex. the vacuum Since completing the parts agreement. The ment. Perform Routine Maintenance. Readings that are successfully standardized the project higher than normal are an indication that scope for inspections and overhauls on its the rubber lining has pulled away from the entire CT fleet. lining of the overhaul process. When worn out. or fill port cap. excessive noise. and ongoing and significantly re. it not only can dam. which could cause wear to seal faces Read and Follow Instruction Manu. such as the volute casing. such as in pow. and as term service agreements for the existing noted in this article. here noisy and eventually will overheat. the wear plates. aware of the agreement details. or perform maintenance on Check for Air Leaks. needs to operate efficiently and to check Plans for the future include developing age internal components but also could whether it needs tuning or servicing. Al- outages. Make sure the making adjustments. spheric pressure is entering. location. suction line is airtight by regularly check- For instance. and improving the Avoid Overheating. agreements will promote a further stream. may lead to a blockage of the suction flow. To the bearing is worn out. scratches and rapid wear of seal faces. Worn com- manner at high velocity and pressure. An internal view of a centrifugal pump shows many of the components and (Figure 3). avoid accidents when using such pumps. always leave the suction and dis. if overheating occurs. Courtesy: Mahan’s Thermal al. factories. Ensure you read the instruction manual are no solids such as sand that may cause Products/Shutterstock that comes with your pump before you in. to avoid the and impeller vanes. cool to the air temperature. sure the engine is getting the power it operating availability for the units. Check for this suction hose problem Since the implementation of the CT by using a vacuum gauge to take read- parts exchange program. blockage of flow may cause the centrifugal ways done it” mentality. Centrifugal pumps come in the suction pipe is not airtight. when parts that need to be maintained. implement. Going beyond or less than the rec. Centrifugal pumps are of. always may cause clogging of the strainer. check the pump’s engine or motor. and ensure there or other damage. Always check suction line fittings and pipe plugs begin for the recommended specifications for to have air leaks. it or its related equipment. ciency and cause the components to wear ways carry out routine maintenance to tire set of inspection intervals—saving out quickly.powermag. water treatment plants. which are an indication that the General Electric. is done to inspect the components and Centrifugal pumps are one of the most Check for and Replace Worn-out popular types of pumps used both domes. and the hose needs replace- performance and extended warranties. the vacuum gauge reading plate.com | POWER December 2017 . Components. the pump shaft ponents can cause wobble. There ponents (Figure 4) and replace them im. Worn suction line fittings and as well as avoid damage to a pump. and ensuring that pump to develop a high vacuum and a low all parties involved in the overhauls are discharge pressure. the pump immediately and allow it to usage. This test Pump Safety plate. and they all work in a similar your centrifugal pump. you should check for the ing for air leaks using a vacuum gauge. will fall off after shutting down. uum gauge will give erratic or fluctuating and other facilities. 4. Those servicing the pump. stop or more often depending on the pump’s manage. cautiously. The pump also should have plenty of out and need replacement. operate. gal pump overheats. It’s important to en. eliminating the need for an en. The biggest challenge with the program can occur when the rubber lining in a suc- is gaining an understanding of the new tion hose pulls away from its fabric. gauge port plug. problem. 12 Tips for Centrifugal temperature before removing the cover Perform a Shut-off Test. It is advised to always re- fer to the owner’s manual for instruction before installing. move warning tags or labels from the machinery. For Make the Pump Accessible. Centrifugal pumps utilize high velocity and pressure during operation.powermag. there is a ClearSpan structure. Location.COM F OR NEARLY 40 YEARS C LEAR S PAN F ABRIC S TRUCTURES has been providing the most versatile and dependable industrial building. as old discharge lines may begin TO FIND OUT HOW WE CAN HELP WITH YOUR STRUCTURE NEEDS to rust internally. A centrifugal pump should be located as close as possible to the liquid being pumped. start the pump and allow it to achieve full flow. Never operate pumps in flammable or explosive environments. including the valve. V ERSATILE D ESIGNS .866. as well as maintain pumps to avoid accidents. irrespective of the type of centrifugal pump being used.com 19 .643. unless 5.6. and maintaining a centrifugal pump. Courtesy: Mahan’s Thermal Products/Shutterstock and must be provided with appropriate safety gear. check valves. do not place the pump charge line. it is important to check all the components in the dis. always make sure the pump is locked out before performing maintenance. Therefore. monthly utilities and maintenance requirements. authorized and impeller vanes is important to ensure the pump operates reliably personnel should not wear loose clothing around the machinery and efficiently. Inspecting pump components. Also. guards and shields of the pump are in place. should be allowed to operate a centrifugal pump and do not re- tenance of pump components such as the volute casing. location. with pumps designed for pumping water. Do not use a cen- operation. Ensure the pump is in place and shock control devices. do not pump flammable or corrosive liquids. and always follow confined space entry procedures. for normal operations. always ensure all the the ground or other surface. This can Experienced Personnel Only. suction gauge reading. for workspace or storage. However. should be performed every six months on a centrifugal pump. use only lift equipment with adequate lifting capacity. To perform the test. Make sure the centrifugal pump instance. Additional Safety Tips. A maintenance check the pump is designed for such service. Check Discharge Lines. V ISIT WWW . noted at zero flow. wear plates. trifugal pump to pump liquid that it’s not designed to pump. causing friction losses and reduction in flow. the reading should be equal to the pump performance maximum pressure F INANCING A VAILABLE . If the centrifugal pump has an elec- tric motor or panel.Whether you need a structure that is temporary or permanent. location. When lifting a pump. using.Drastically reduce construction costs. Then C OST -E FFECTIVE B UILDING S OLUTIONS . Therefore. Main. ■ —David Holland is vice president of Mahan’s Thermal Products. do not overfill the tank or spill fuel when refueling. If the pump is fuel-driven. approach it with caution to avoid accidents. and it should always be secured to the ground or other surface to prevent it from moving during operation.1010 tion of your discharge line. while getting a structure slowly close the discharge valve and record the discharge and that is superior in quality and functionality.Speak to your Truss Arch Specialist today. measure the internal wear of the centrifugal pump. within three feet of other equipment. COM OR CALL 1. release devices. Only experienced personnel involve a borescope inspection to check for any internal problems. In addi- tion. and will not move during operation by adequately securing it to Be Cautious. CLEARSPAN . | December 2017 POWER www. If the pump is located underground. Always check the operating condi. Under normal circumstances. it is important to observe safety precautions. Courtesy: Mahan’s Thermal Products/Shutterstock GET INDUSTRY-SPECIFIC INFORMATION AT CLEARSPAN. the pump should have at least three feet of clearance from other MAINTAIN THE FINEST STORAGE OR WORK SPACE WITH CLEARSPAN STRUCTURES equipment. make sure there is ad- equate ventilation. such as is accessible (Figure 6) by locating it as close as safely possible gasoline or acid. When the pump is in Use the Pump for Its Designated Use. to the liquid being pumped. Before starting operations. However. Southeast Asia also has a history of fossil fuel de. vices. given the region’s abundant agri-business sector. Myanmar. Asia have a limited ability to pass on renewable price hikes to S recently exemplified by Chevron’s multibillion-dollar sale of its Indonesian and Philippines geothermal projects. Renewable Power in Southeast Asia: Will the Sean Prior Benjamin Thompson Legal Regime Catch Up with the Opportunities? outheast Asia offers rich renewable sector opportunities. The challenges include: Macro Factors Affecting a Renewable-Friendly Legal Regime ■ Restrictions on foreign ownership of IPPs or supporting ser- At a high level. Indonesia provided an interesting example of this in 2017. focus on liquefied natural gas-to-power projects. Indonesia and the Philippines have Java where they compete with low-cost. Laos. a number of factors should support a regional re. sense for the government. in certain cases the legal regime. the onus will be an overall cheaper price is a recognised regional vote winner and on developers. and their lawyers to maximize realistic provides a powerful structural incentive for conventional IPPs. support (for example. 20 www. ■ phisticated price preference or renewable credit mechanisms that —Sean Prior is a counsel and Benjamin Thompson have characterised the European market. has been softened since but still operates to push renewable mission was formed to address growing concerns around riparian projects to more remote areas where they can compete with high- usage. Offtakers in Southeast is a partner in the Singapore office of Mayer Brown JSM. However. cheap and reliable electric. same power sector challenges as their conventional competitors. financiers. ■ Tariffs denominated in local currency without always having preciation of the environmental impact of fossil fuel independent bankable exchange rate or currency availability protection. est in intermittent power. would need significant Southeast Asia needs. able projects in principle and understand the wider benefits of the technologies. partly driven by Chinese price competition. The government then Hydropower and geothermal projects have historically dominated passed a regulation in early 2017. overhaul to properly incentivize a surge in renewable develop- ity to bridge the electrification gap. and will have to deal with the biomass. relevant region’s average electricity supply cost. which essentially capped the in Southeast Asia. fuel source. Indonesia was also developing smaller renewable Renewable Technologies in the Region projects through regulated feed-in tariffs. In addition to these factors.powermag. Cambodia. including low electrification levels. a growing ap. but Outside these technologies. The plummeting price of solar panels. Increased electrification at ment across the board. The other technology of significant interest is compared to conventional IPPs. abundant coal. geothermal IPPs using conventional legal agreements (such as sive and bankable legal regime for renewable projects. Governments in Southeast Asia clearly want to develop renew- petitiveness and off-taker/country risks. This has used their abundant (and still mostly under-exploited) geother. pendence.com | POWER December 2017 . difficult to predict regulatory changes. in- Price Competitiveness cluding pricing and government support. In the absence of this. and the purchase of Equis Energy for $5 billion. above all else. However. cost fuel like diesel. newables drive. has led to a greater Offtaker and Country Risks appreciation of the solar resource in the region (Thailand being Renewable energy projects (outside of the specific earlier ex- a key example) and the potential returns to be derived from solar amples) are more likely to be pioneer projects in Southeast Asia and wind projects. and a growing recognition of the terprise in Myanmar) or offtakers dependent on government depth and breadth of renewable resources in the region. and a strong (and potentially competing) current ■ Multiple. the region faces the twin challenges of price com. Perusahaan Listrik Negara in Indonesia). and makes them uncompetitive in areas like is the likely next frontier. the region has an increasing inter. industry players their consumers. Thailand. Having previously successfully developed large-scale hydro and and their lawyers face several challenges in developing a respon. chilled renewable investment but makes economic and political mal reserves to develop major power and steam projects. with 100 GW of potential hydropower capacity. power producers (IPPs) and the increasing difficulties a number ■ Newly formed offtakers (such as Electric Power Generation En- of banks face in financing them. geothermal concessions modeled on oil and gas production shar- ing contracts). to the point where the multi-country Mekong River Com. The regulation ects. legal frameworks that cater to these as the primary ■ Long lead times and uncertainty associated with land acquisition. opportunities and seek to develop creative and robust structures Renewable projects are unlikely to benefit from the sort of so. and a reluctance to provide government guarantees. this tension generally is a feature of the entire region. within existing constraints. and Vietnam have tariff for any renewable project at either 85% or 100% of the developed a series of bankable Mekong region hydropower proj. Indonesia is the clearest example. COM ©2017 Wolseley Industrial Group 1017 611579 . Visit us at WOLSELEYINDUSTRIALGROUP. we are the leading Pipe. Fitting and Valve Automation / Control distributor to the Power Industry. we provide our customers with Quality Products and Technical Expertise to deliver the right solution for the most demanding plant applications. Valve. PIPE | VALVES | FITTINGS | HDPE | SPECIALTY PRODUCTS | ACTUATION MODIFICATION | TECHNICAL ASSISTANCE | ON-SITE SERVICE & REPAIR With 160 locations and Technical Specialists strategically located around the United States. We take great pride in supplying quality products and services with integrity to our customers in a safe and environmentally responsible manner. services and capabilities. Partner with us to solve your power application and learn more about our products. PRODUCTS YOU NEED FROM THE PEOPLE YOU TRUST As an experienced provider to the entire power industry. Emerging Connected Plant Technologies • Susan Peterson-Sturm. FEB. Digital Leader Power Generation. MONDAY. Business Development Manager for Plant 8:30 a.m.2ND ANNUAL FEBRUARY 26-28. GE Power 1:00 p. FEB. Registration and Breakfast • Ben Amaba.m.com. IBM 8:30 a. 28 • Richard Vesel. Taking Wireless Connectivity to the Edge • Chris Hill. Schneider Electric 11:00 a. Emerson 2:45 p. CPIM. 27 connectedplantconference. 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According to Deepwater Wind. mainland. The nature of our energy supply has height of the Statue of Liberty. particularly in blades. Abby L.000 tons over its 20- produce up to 125. President vacation destination. year life. Offshore Wind Farm and the undersea ca. The Block Island Wind Farm is not just no- residents and visitors with power. fishing fleet.” Block Island Power Co. 2017. prices. but loud and dirty. The cable. though dur. a notable achievement for The answer to the community’s calls for opment. some long-term contracts for our customers square miles located 13 miles off the coast While the wind farm itself powered up in provides price stability and allows customers of mainland Rhode Island. It is gratifying to have The Town of owner Deepwater Wind. GE’s 6-MW direct-drive generator equipped land power grid for the first time. an alternate power generation source was New Shoreham be a part of and benefit from The Haliade wind turbines.” Town of New Shoreham First GE Renewable Energy. each towering 560-feet The residents of the island had long desired erated with each rotation of the giant turbine above the water below. To provide bles represent a monumental engineering ef.S. if the wind farm Block Island residents’ power bills. generating plant. press release marking the occa- acquisition of Alstom’s power business and cable. shut off the diesel generators that had powered the island for nearly a century. nearly twice the an alternate form of energy. shipped from the mainland and burned at a powered gristmills and filled the sails of the land’s Block Island sit five massive small.powermag. Jeffery Wright said in the May 1 release. A Beneficial Coupling nected to the mainland grid. combine an existing Wind Farm.000.com | POWER December 2017 . connecting the island to the main. located three miles off the island’s coast. The population December 2016 and started delivering power to budget month to month. The lights on the island flickered off before turning back on. which were previously farm and sends any additional power to the to the mainland grid will also drive down met with costly diesel. sale energy prices are at historic lows right Answering the Community’s Call it can pull power from the mainland to keep now and to have the opportunity to secure Block Island is a small island of less than 10 its lights on. On Block Island. “Whole- isn’t producing enough power for the island. rather than have of the island is just over 1. Rhode Island. diesel was fort. TOP PLANTS Nation’s First Offshore Wind Farm Releases Community from Decades of Diesel Courtesy: Deepwater Wind In the early morning of May 1. electric power will now be gen- wind turbines. National Warden Ken Lacoste said in a Block Island turbine design acquired by GE in its 2015 Grid installed a submarine transmission Power Co. “That’s 800.000 tons The $290 million 30-MW wind farm can wind farm to a substation on the island and each year. sion. triple at times. Block Island.000 MWh of electricity then runs from the island to the mainland. supplied by realized in the proposal of the Block Island this endeavor. Alternatively. The wind the late 2000s when diesel prices became taken a giant step forward and in doing so farm is small. where the wind once table for its location. this time powered by the nation’s first offshore wind farm. and the population can brated by Block Island officials and residents. connects the will reduce carbon emissions by 40. Block Island didn’t flip their electric bills tied to volatile diesel fuel ing the summer months the area is a popular the switch until May. The occasion was cele. As part of the project. Harvey T hree miles off the coast of Rhode Is.” the company’s website says. in the United States is enormous. POWER POINTS lation vessel owned by Norwegian company Fred. progress is already being made turn. and trans. “For example. Deepwater had or. Wind Farm is the first commercial applica. be needed.” the national strategy says. maximizes tur. total electric generation of the United States works in the U. The many components of the turbine were in 2015. months before the Windcarrier’s Brave Tern. waters using of offshore wind projects under develop- demonstration projects.” The technology used in the turbines at tial of 2. Offshore wind “GE’s unique and proven rotor support shore wind as a renewable energy resource costs are falling globally. The unique set of costs and GE decided to incorporate its 6-MW only about a month as the five steel jacket benefits associated with offshore wind en- gearless direct-drive permanent magnet gen. energy output of 7. as of August 9. the Block Island site.300 miles across the Atlantic Ocean Of course. explained. municated to policymakers and stakeholders them with the company’s Pure Torque design to allow for their full consideration in deci- technology. foundations had been installed during an 18.000 tons each year. “We think the key for continued mo- main frame. ■ ing facility in St. TOP PLANTS 1. developed by the U. Nazaire. were lowered (Figure 1). Courtesy: Deepwater Wind America’s first commercial off- shore wind farm. Winning Attributes lation platform.S. Once the Brave Tern ar.powermag. and sustainable U.com 25 . Olsen Windcarrier. “The potential of off. Installation at sea.S. there is also offshore wind farms are to come. the costs of off- acquisition was finalized. and reduces maintenance could decrease [greenhouse gas] emissions.S. it is likely that the erator] increases reliability. be further optimized. First commercial use of Haliade wind turbines (acquired by GE in its 2015 acquisition of Alstom’s power business) coupled with GE’s 6-MW direct-drive genera- tor equipped with a permanent magnet rotor. installation vessel. and data gaps asso- adding its own spin to the proven technol. it may Luckily. | December 2017 POWER www. offshore wind industry European Union will meet its goal of a lev- bine availability. Upon arriving at the wind farm.S.. and dered five of Alstom’s massive Haliade tur. alternatives will and one of POWER’s Top Plants. to address these challenges. growing demand. mentum is for policymakers to create the rector of Commercial Operation Sales and partments of Energy (DOE) and the Interior scale and visibility needed to maximize the Marketing for GE Renewable Energy’s Off. managing di. According to GE. The turbine nacelles were delivered on the Brave Tern. currently has a number Block Island had been validated in earlier capacity are accessible in U.S. there are 28 projects. year—enough to provide nearly double the MW of potential installed capacity in the nology. Saved Block Island 1 million tons of annual diesel fuel usage and reduced carbon emissions by 40. the vessel lowered four legs to the seafloor. This is equivalent to an ment. and according with direct-drive [permanent magnet gen. economic development benefits that can be shore Wind business. transforming the regulatory process for offshore wind could GE took over production of the Haliade. perfect illustration of the impact of GE’s ported 3. totaling 23. but the Block Island existing technology. As coastal states retire Island Wind Farm will always be the first— The five nacelles were built in a manufactur. ducing the number of moving parts and. as with any emerging market. It’s also worth noting that nearly —Abby L.058 [GW] of offshore wind resource Further.S. the U. and revitalize key economic offshore wind market in the U. the vessel’s four legs the supply chain needs to be developed. hoisting itself into the air to serve as an instal. De.S. generator and improves its performance by generate affordable power for homes and “We are optimistic about the future of the diverting unwanted stresses from the wind businesses. In March 2015. boat into an installation platform. According to DOE. ergy needs to be better quantified and com- erators into the Haliade turbines and protect week construction period the previous year.S.” Rieck safely to the turbine’s tower through the sectors. Olsen there are hurdles for U.S. The Not only is there clear technical potential offshore wind development and how many turbine blades and tower sections were con. 2015 acquisition of Alstom’s power and grid to the U.” according to the National Offshore said. traditional power plants. Upon finalization of the acquisition.” Markus Rieck. for offshore wind in the U. offshore wind to business. on Norway-based Fred. an offshore wind instal. reducing maintenance needs. be the first of many. elized cost of energy of €100/MWh (ap- costs. rived at Block Island. The report finds that “a technical poten. delivered by offshore wind. 80% of the nation’s electricity demand is lo- cated in these coastal states. this coupling The First of Many? sions about offshore wind projects and poli- allows for the elimination of the gearbox. in nation’s first offshore installation. Harvey is a POWER reporter. final construction took be addressed. proximately $112/MWh) by 2020. The bines. the Block structed by LM Wind Power in Denmark. A robust to the national strategy. an offshore wind overcome.” Regardless of what the future holds for constructed in different parts of Europe. Once the turbine components made it to ciated with environmental impacts need to ogy..200 terawatt-hours per 2017. Installation of the turbines of the Block Island Wind Farm was a sight to behold.735 tion of GE’s Pure Torque direct-drive tech. Though the Block Island Wind Farm is the cies. The Pure Torque design protects the diversify the nation’s energy portfolio. (DOI). France. re. Wind Strategy. shore wind need to fall substantially. TOP PLANTS Anesco Celebrates Subsidy-Free Solar Courtesy: Anesco The 45-acre Clayhill solar farm and energy storage facility near Flitwick in Bedford- shire, UK, does not appear particularly impressive upon first glance, but a little digging will reveal what makes this solar farm remarkable—it is the UK’s first solar farm built without government subsidies. Abby L. Harvey O n September 26, 2017, UK Climate services to National Grid. The solar farm consists of 31,240 solar Change Minister Claire Perry marched panels—supplied by BYD—installed on across a slightly muddy field to a 10- Cost-Saving Design 15,620 meters of frames. The project was in- MW solar farm built by British renewable en- Anesco in part attributes its ability to build a stalled in 12 weeks and includes five energy ergy developer Anesco. The high-profile visit subsidy-free solar farm to the use of 135 Hua- storage units totaling 6 MW. The batteries included a tour of the solar farm (Figure 1), wei 1,500-V string inverters. In the plant’s were also supplied by BYD and Hill & Smith which includes some interesting design ele- second notable “first,” these inverters have Solar supplied the PV mounting frames. ments, but the true pull for Perry was not what never been previously installed in Europe. “You may not know the amount of supply was included in the plant, it was what was not “By finding a way to build a 1,500-V string chain engineering that has gone into this pro- included—government subsidies. inverter system, Anesco has been able to build duction thanks to Steve and his team really As the UK government signals a desire to solar without subsidy and this design is a ma- sitting down with the supply chain and say- end subsidies for solar power, the industry is jor step change for the industry,” according to ing, ‘How do we build this? How do we make in a scary place. The training wheels are off. a company factsheet on the project. this better? … How do we actually organize However, with the opening of the Clayhill Using more powerful inverters allowed the this to use the highest capacity inverters in Solar Farm, the industry can breathe a little developers to use longer panel arrays, which this system so we can actually measure and easier knowing that it can be done. in turn resulted in a 35% cost reduction when monitor very effectively?’ ” Perry said. “It’s “We are really starting to deliver now what compared with a standard solar park, Anesco that level of ingenuity and creativity that I we really wanted, which is a low-carbon said. According to the company the invert- also wanted to celebrate today.” economy that is not about hunkering down ers significantly improve power yields with It is also worth noting that the Clayhill So- and low growth and a sort of dark future,” a high EU efficiency of 98.8%, as well as a lar Farm is located next to an existing solar Perry said at Clayhill. “It’s about green low failure rate. project, which means that much of the neces- growth and new opportunities, new technolo- “For the solar industry, Clayhill is a land- sary infrastructure was already in place, fur- gies, new job creation, and a really hopeful mark development and paves the way for a ther cutting costs. future. It’s happening right here in this slight- sustainable future, where subsidies are no The inclusion of batteries was also crucial ly clay field of Bedfordshire.” longer needed or relied upon. Importantly, to ensuring that the project could be complet- According to Anesco, the solar farm will it proves that the Government’s decision to ed without subsidy. Through a program with generate enough electricity for about 2,500 withdraw subsidies doesn’t have to signal the National Grid, Anesco will be paid to help homes and save 4,452 tonnes of carbon. The end of solar as a commercially viable tech- ensure the stability of the grid. project also includes five battery storage nology,” Steve Shine, Anesco’s executive “Battery technology also has an important units, which will help provide grid-balancing chairman, said in a press release. role to play in making renewable energy a 26 www.powermag.com | POWER December 2017 TOP PLANTS 1. High-profile visitor. UK Climate Change Minister Claire Perry tours the Clayhill Solar Farm with Anesco Executive Chairman Steve Shine. The 10-MW solar farm is the UK’s first solar POWER POINTS farm developed without the help of government subsidies. Courtesy: Anesco Winning Attributes First subsidy-free solar farm in the UK. First use of Huawei’s 1,500-V solar inverters in Europe. Battery storage on site provides grid-balancing services to National Grid. by future projects. viable part of the UK’s energy network by people investing in solar without government “Co-locating storage at new renewable ensuring energy can be captured and stored support and are currently considering options sites, combined with significant reductions in for use when needed,” the UK Department for our approach to small scale low carbon generation and storage technology costs, may for Business, Energy and Industrial Strategy generation beyond 2019, and will provide an allow more subsidy free sites to be built— (BEIS) has noted. update later this year.” providing services that help to maintain the The document also notes that photovoltaic reliability of the grid and clean electricity at Solar Subsidies in the UK modules are almost 80% cheaper now than in low cost,” the document says. The writing has been on the wall for some 2010, suggesting that the industry is ready to Indeed, according to BEIS, the govern- time that solar subsidies are coming to an end stand on its own. The Clean Growth Strategy ment expects more solar developers to follow in the UK, and that message is only getting particularly calls out Clayhill for its status as in the footsteps of Anesco and its Clayhill clearer. The nation’s recently released Clean the first subsidy-free solar farm, proposing Solar Farm. ■ Growth Strategy states: “We want to see more that the Clayhill model could be replicated —Abby L. Harvey is a POWER reporter. Content Licensing for Every Marketing Strategy Marketing solutions it for: Outdoor | Direct Mail | Print Advertising | Tradeshow/POP Displays | Social Media | Radio & TV Leverage branded content from Power Magazine to create a more powerful and sophisticated statement about your product, service, or company in your next marketing campaign. Contact Wright’s Media to ind out more about how we can customize your acknowledgements and recognitions to enhance your marketing strategies. For information, call Wright’s Media at 877.652.5295 or visit our website at www.wrightsmedia.com | December 2017 POWER www.powermag.com 27 TOP PLANTS China’s Renewables Strategy Shines in Massive Solar Park Courtesy: Huanghe Hydropower Development Co.; China National Energy Administration The Longyangxia Dam Solar Park, part of a hydro-solar integration in the high des- ert on the Tibetan Plateau, has helped the country move toward its ambitious tar- gets for increasing generation from cleaner fuel sources and reducing its reliance on coal-fired power. Darrell Proctor R enewable energy is big business in China. A country that for more than a decade has led the world in greenhouse gas emissions, where coal- fired power has long dominated the energy began to dominate solar panel manufactur- ing. According to the National Renewable Energy Laboratory in Golden, Colorado, and San Francisco, California-based SPV Market Research, six of the top 10 global Solar Development Part of Keeping Promises The Longyangxia project has been devel- oped by Huanghe Hydropower Develop- ment Co. (HHDC), whose chairman, Xie mix, has today embraced renewables in a solar panel manufacturers in 2017 are lo- Xiaoping, is a staunch advocate of renew- big way. cated in China. The IEA says 60% of the able energy. “The development of clean The country leads the world in invest- world’s solar panels are now manufactured energy is very important if we are to keep ments in clean energy, already reaching its in China. That has allowed the Chinese the promises made in the Paris [climate] 2020 goal of producing 110 GW of solar government to reduce project costs for agreement,” Xiaoping told Britain’s The power; it also wants to generate at least solar developers—by some estimates as Guardian newspaper earlier this year. “The 210 GW of wind power by 2020, and the much as a 40%—and is a big reason IEA Chinese government will carry out and ful- International Energy Agency (IEA) has says three of the world’s five largest solar fill its international commitments.” said it’s likely to hit that target in 2019. farms are in China, as of October 2017. In that same interview Xiaoping took on China has pledged to get at least 20% of That includes the massive 850-MW U.S. President Donald Trump, who famously its electricity from non-fossil fuel sources Longyangxia Dam Solar Park, part of the said on Twitter that “The concept of global by 2030. Longyangxia Hybrid Hydro-Solar Proj- warming was created by and for the Chinese In January of this year, as part of the ect in Qinghai Province that includes the in order to make U.S. manufacturing non- country’s latest five-year plan for energy 1,280-MW Longyangxia Dam on the Yel- competitive.” Xiaoping told the newspaper: development, China’s National Energy low River. Construction of the solar park “I don’t care what Mr. Trump says … I think Administration (NEA) said it would spend began in 2013; today, it features more than what he says is nonsense.” more than $360 billion on renewable en- 4 million solar panels, spread across more Xiaoping leads a company that also has ergy projects through year-end 2020, with than 10 square miles of high desert on the solar and hydro projects in development in a plan to create more than 13 million jobs Tibetan Plateau in eastern China (Figure Africa, with plans for a global expansion of in the sector. It’s a major philosophical 1). It has been built at a cost of 6 billion its business. HHDC subsidiary SPIC Solar change for the country of nearly 1.4 billion yuan ($911 million), with a continual ex- Power supplied the solar technology for the people, where just a few years ago devel- pansion over the past few years that, at Longyangxia project, among many others in opment of renewable energy was consid- least for a brief period, made it the world’s China, and HHDC earlier this year signed ered too costly to pursue. largest solar farm, according to the U.S. an agreement with DuPont to establish a That changed as Chinese manufacturers Energy Information Administration (EIA). joint lab to develop advanced photovol- 28 www.powermag.com | POWER December 2017 “This can be seen as part of was actually 27% below an earlier target. China—which had 77. ac.powermag. Virgin. the solar park is first half of 2017.” Philip Mihlmester. challenges of being a variable resource.S. director of the GW Solar grid.” expansion that expected.. | December 2017 POWER www. investor group. with generation tion capacity in 2016. TOP PLANTS plant. and helps to achieve a smooth and stable PV curve.com 29 . hydro projects such as Longyangxia to the seventh units by extension of the 1. “The hydropower surplus and transmis- have the world’s largest capacity of solar cording to its NEA—will have about three sion difficulty problem has existed for a generation.” said Ronen. the dam 1. improve the se- curity and stability of the power system. solar power still accounts smooths the output curve of the PV power Germany’s current capacity. to reach the grid.” Wenxue Li. D. as the company seeks to GW of solar capacity at the end of 2016. of LONGi Solar. caused by fluctuations in sunlight due to “Several factors came together that according to China Energy Portal. POWER POINTS from space provides a look at the size of the with the solar power generation online. ■ The solar park also has served to increase “An estimated 11% of China’s solar power —Darrell Proctor is a POWER the operational efficiency of the hydroelectric is wasted. but also provides a new way of thinking one-circuit 330-kV line that stretches for 33 Europe combined. The view from space. The country has had project in China’s Ningxia region is being higher volumes of variable [solar and wind] problems adapting some new projects into developed by China Minsheng New Energy renewables onto grids. India. told POWER. the active power output Longyangxia Dam hydropower of PV is adjusted and the hydropower-solar plant allows the solar power power mix power generation is performed. ef. be knocked from the top spot. China’s 110-GW goal by 2020 ing commissioned. and 3% from nuclear. and the ly a key investment needed to integrate more power production to overcome its inherent recognition that solar in particular could be solar into the electricity grid. in Andhra Pradesh. including the untenable smog situation in with about 19% from hydropower. panels. and regulation and assessment software for the World Leader in Solar Generation hydro-solar power mix.” Amit Ronen. a major new source of manufacturing jobs. “In the with clean energy [hydropower] not only According to HHDC.” said Ronen. ables to quickly meet China’s voracious ap. “A more robust and smarter grid is certain- tric dam and a solar project enables the solar petite for new electricity supplies. Balancing the caused the central government authorities says about 65% of the country’s power in variable generation is key to enabling reliable to radically pivot China’s energy future. said Ronen. which cloud cover and time of day. With markets do not always accurately price the HHDC to install another 20 GW of solar this year’s additions. “By mixing water energy and solar become the clear leader in global energy and relying on the quick regulation solar power generation capacity. particu- said DuPont’s experience in PV technology larly for a country long known for its reli. already is be- consulting company based in Fairfax. And it too will soon ia. China’s largest cities. which Even with the solar expansions such as hydro plant’s quick-response turbines. company is among those. This image of the Longyangxia Dam Solar Park taken has been judicious with its water releases. 2016 came from coal-fired power plants. Li said his park was completed in 2013. “The combination of a major hydroelec. the 1-GW Kurnool Ultra Mega Solar Park president of Global Energy for ICF. The ment this year has cemented its status as ergy projects and how to adapt hybrid solar/ solar park is considered the fifth. independent PV power plant. in Washington. Xiaoping at the time China’s solar success is remarkable.280-MW tion]. president The first phase of the Longyangxia solar the U. Projects such as Longyangxia. Hybrid power projects the country’s power grid.” generation. 4% from power plant.. wind. and the world’s leading nation [in solar genera. has not kept pace with soaring capacity and research and development would enable ance on coal-fired power generation. with the Longyangxia hydropower plant. told POWER. which covers more than 10 square hydropower station has increased its annual Winning Attributes miles and includes more than 4 million solar capacity utilization.4 value of solar power. according to the EIA. China installed almost 25 establishes a model for China’s PV indus- connected to the hydropower plant by a gigawatts of solar capacity. power transmission to the grid via the hydro. told POWER.” miles. for only about 1% of China’s electricity. Because of its desert location. which is as much as all of [European] solar leader Longyangxia. which has Institute at George Washington University “practice of producing clean energy [solar] four 320-MW units. the ability of renew. sixth. taic (PV) technology. The solar park is coupled to one of the to reach 45 gigawatts by year’s end..” The Longyangxia park’s status as the by being integrated with a dispatchable re. Operation of the now “China’s massive new solar deploy. Courtesy: NASA Earth Observatory According to information from an HHDC The solar park has helped China report. thinking critically about the layout of en- 530-MW second phase began in 2015. more than all of try. who saw first-hand the scope of world’s largest solar farm has been brief. as transmission line construction associate editor. as a 2-GW a global trend toward creativity in integrating cording to Bloomberg. executive vice China’s solar industry as he toured the coun. However. the solar array. and The hybrid project helped in make the PV power generation become the development of curve simulation high-quality power energy that is comparable software for photovoltaic power to the hydropower. times as much solar generation capacity as long time [in China]. and that number is likely about the energy transformation in China. capability of [the] water turbine generator set and regulation capability of the reservoir of The park’s integration with the hydropower plant. a global try in the past year.C. capacity of 320 MW. which had about 40 GW of genera. the country’s largest private like Longyangxia are one option. source. power by 2025. ac. leading to slower Investment Co. the hydro facility increase its fectively compensate for the deficiency of an capacity utilization. including HHDC. its energy mix by 2025. for hydropower. province—a site about 350 kilometers to the the country with the world’s fourth-largest wind. financial crisis stalled development—Unocal target of 99. and capacity has law promoting private sector participation an in-depth look at the country’s challenges. one at the Silangkitang (SIL) field and but experts contend numerous challenges GW—roughly 40% of the world’s known two at the Namora-I-Langit (NIL) field. Sonal Patel A Long Haul I ndonesia. U. the last decade. growing energy demand. geothermal is sound because the country 13 deep exploration wells into three pros- get to build 35 GW of new capacity by 2019. emphasis to renewables. boosted by the coun. an energy security cri. TOP PLANTS Sarulla. so has the trillions of Indonesian rupiahs in subsidies with strands of the Great Sumatra Fault Zone. The company identified several complexity.6 GW to 7. uncertain. harbors a geothermal potential of about 27 pects. the country’s largest private compre- 30 www. and it has taken decades to achieve. Although endowed with some tal mitigation. serves of oil.-based Ormat sis looms in Indonesia’s near future. electrification ratio. which were built before company Perusahaan Listrik Negara (PLN) ity Poor” in POWER’s July 2013 issue and 2000. One of the World’s Largest Geothermal Power Projects. solar. biomass. allocating rulla area. risks—only the three-unit Sarulla geothermal nese firm ITOCHU Corp. nesian state-owned oil and gas firm PET- feat that is compounded by its geographic Since 2004. North Sumatra of the world’s largest reserves of fossil fuels. the country’s fourth-largest population direly lacks sufficient power sup. high-temperature prospects in the greater Sa- While per capita power consumption rent 1.S.powermag. boost its geothermal capacity from the cur. and coal. ties related to cost-reflective tariffs. All the most glaring of which concern manage. (For ence got its start in 1983.7% by 2025. the $1. lished and crucial player in the world’s en. the ity. Comes Alive with Private Finance Courtesy: Kyushu Electric Power Co. That’s pelago of more than 17. owing project has achieved financial closure over Technologies. existing plants. opened an independent power producers bid- online at powermag. and PT Medco Power Indo- to the ongoing depletion of its abundant re. and ocean power to make up 23% of south of Medan. Backed by a multinational financing effort along with support from the Indonesian government.2 GW by 2025. to provide a baseload response to the fast. after the government passed a already strained existing infrastructure. The may prevent the nation from meeting it. In 2004. twin benefits of low costs and environmen. and its The country’s geothermal power experi. peratures of more than 260C and up to 276C. geothermal. which could offer easy. natural gas. wells reportedly produced fluids with tem- ment of new-build development. The government has called in Tapanuli Utara District. it has worked specifically to RAMINA. a its current share of 10%. Exploration at the Sarulla geothermal field ergy markets. to support risk mitigation for geothermal Between 1994 and 1998—when the Asian try’s determination to meet an electrification exploration drilling and building capac.. the investment in (now a Chevron subsidiary) drilled a total of government also launched an ambitious tar. nesia.500 islands that one reason the government has shifted its But Sarulla’s development hasn’t been straddle the equator.) velopments—which tend to carry greater ding process. been added via expansions at most of its in the geothermal sector. state-owned power see: “Indonesia: Energy Rich and Electric. A consortium comprising Japa- At the same time. The 330-MW Sarulla Geothermal Power Plant in Indonesia took decades to develop. the vast Southeast Asian archi.com | POWER December 2017 .6 billion project may be on track to achieve payback within nine years. has become an estab. Yet in terms of new greenfield de. within a tectonic graben associated has risen rapidly in recent years.com. In late 2014. more than doubling city—began in 1987. spearheaded by Indo- plies needed to boost a surging economy. reserves—and it is one of the best options discovery amounted to about 330 MW. For the government. the project’s INPEX holds 18. Kyushu by the low-pressure steam exiting the top.” CPI signed a 30-year power purchase agreement imizes leaks of non-condensable gas. and six multinational ceptual design and OECs. noted the supply ploration because it reduced risk. tariffs from Indonesia’s govern- ment concerning tariffs. Successful testing was helps governments. While CPI estimates that the production company. and Or. which were chosen private companies developed the after a comprehensive study that took into project over decades to provide a unique baseload source of power consideration the thermodynamic efficien- for energy-hungry and shortage- cy. Japan’s largest exploration and Each of the Sarulla systems consist of a back. nine years after all units are operational. businesses. the first 110-MW Merits with Larger Implications spite a complicated regulatory framework. Geothermal development worldwide is signed to provide up to approximately $1. One notable aspect is well conditions. won the tender to tablished at other high-enthalpy geothermal generate power from the unique develop the project in 2006. the financing pack. or what Ormat calls 2018. Asian Ormat. achieve payback of investment costs within 2013. Medco 19%. signed to date. and practically 100% re-injection of the geother. specifically on the explora- syndicate and project sponsors agreed on ly due to the improvements implemented tion front. “We manufactured and deliv. the Sarulla geothermal project associate editor. tems. Japanese utility fields around the world. turbines and generators for the flash sys. and nearly immediately. a policy and finance think tank that plex financing and bankability issues de- ing well. velopment “may not always be replicable in Construction kicked off in earnest in May other projects. and this March. producing more power sortium in 2007. INPEX Corp. and com- mercial operation (Figure 1). It is “perform. in the field development phase.. numerous risk mitigation measures—was de. commenced com. and Sarulla expects that the unit POWER POINTS will commence operation in 2018. joined the con. selected configuration provides the lowest Also notable is that significant exploration velopers concluded financing agreements project risks related to brine chemistry and work was already completed before Sarulla with a syndicate composed of the Japanese maximizes the life of the reservoir. which supplied the GCCU con. even if After long negotiations with the govern. the geothermal fluid characteristics. to be drilled before commercial financing is ment phase. It also min. unit of the power plant. the sustainability of the geothermal resource er tariffs during early years of operation and thermal field from PETRAMINA in April thus increasing power and mitigates the neg.2 fessional teams. Ormat’s typically hampered by high costs. turbine and enters the OEC vaporizer at just cash flow projections (at a capacity factor mat 12. of commercial lenders in Sarulla’s field de- Customizing the Technology ment. ■ soon completed at the second unit. TOP PLANTS tober 2. ping steam turbine.75%. Sarulla is Indonesia’s first plant to use The project uses technology IGCC. it will be one of the world’s geothermal combined cycle units (GCCU). guarantees. the Sarulla project develop. and Ormat Technologies gases. climate risk.6 billion—or about $5 million/ share in a Medco affiliate. Going underground. which are heated to about $1. is the largest single-contract geothermal proj- erations Ltd. usually billion in loans to finance approximately $1.” the project’s completion de- 2014. that it separates brine. thermal ventures. SIL. maintaining allows the project to collect revenues at high- ers eventually gained rights to use the geo. commercial lenders.6 CEO. across our entire value chain and to our pro. NIL 2. Kyushu Electric Power Co. owing to fair.powermag. the units use a combination of Ormat. ment. While each site is characterized by a Winning Attributes The unit came online in March 2017. largest geothermal plants. project de. Toshiba supplied the geothermal steam requiring at least 70% of expected capacity billion of the project costs over the develop.” said Isaac Angel. Hyundai Engineering and Construction available. the group also ative effect of gases. the government to take a larger role in geo- age—reached only after the financing ered our equipment ahead of schedule. pay PLN $70 million for the completed ex- Development Bank. Sarulla was willing to Bank for International Cooperation. is under 1. ect in the world. joined pressure steam turbine and bottoming Ormat project’s total capital expenditures amount the project in 2015 after acquiring a 49% Energy Convertors (OECs). above atmospheric pressure. NIL 1. with PLN. MW—with 59% of costs rooted in field de- and ITOCHU each hold 25% of the project.” under a single contract while still Ormat said. procure. after which the companies from the same amount of fluid extracted from established a joint venture firm Sarulla Op. contract was the largest single contract it has and the project’s success could incentivize According to Ormat. Unit 1 was completed in March nary organic rankine cycle technologies in 2017 and Unit 2 in October 2017. of 90%) are positive.25%. Today. institutions drive growth while addressing —Sonal Patel is a POWER and the unit began supplying power on Oc. brine.” Ormat said. The first unit at the Sarulla geothermal power project in construction. A collaboration of public and developed technologies. “The way the actual tariff is structured other support. According to the Climate Policy Initiative concerns about electricity tariffs.” it added. CPI noted. (CPI). CPI said. Then.” Ormat said. in March 2014. The steam exits the steam velopment and construction. “In addition Ormat’s technology allows subsidized. main. environmental aspects. Indonesia’s North Sumatra province was built to harness fluids from the Silangkitang field.com 31 . the reservoir than conventional flash plants. and construction contractor. The third unit. and financial serves recognition. though the technology is well-es- customized to most efficiently hensive energy company. 2017. GCCU “represents an excellent solution for The three units were financed medium to high pressure steam resources. “The said. While the involvement served as the project’s engineering. mal fluid back into the reservoir. | December 2017 POWER www. a concept known as integrated geothermal and when Unit 3 comes online in combined cycle (IGCC). started construction. Courtesy: unique composition of steam. and stricken Indonesia. The configuration essentially combines single flash and bi. Conference: March 19-22.electricpowerexpo. 2018 Exhibition: March 20-21. 2018 Gaylord Opryland Convention Center Nashville. TN HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH presents the 20th Anniversary ELECTRIC POWER Conference & Exhibition! Register with code PWRDEC to save $100 off the current conference rate! www.com . Join us March 19-22. 2018 at the Opryland Convention Center in Nashville as we celebrate 20 years of delivering exceptional education and services to the power industry! 31376 .You will see the pages of POWER magazine come alive during high-level conference sessions addressing urgent topics in power generation. The exhibition takes the education further by providing a platform to learn about new technology and get hands on demonstrations of products and equipment. Our interactive networking events will take your connections to the next level. construction. location on the river. with space limited by an adjacent of the other three projects. from sev. It’s an ex- ample of how collaboration and innovation came together to ensure success. tered full commercial operation in February through a 1.” site.8 MW at a rated net head of 16 feet at a Facility near St. which is second only to the Mis. Darrell Proctor S uccessful hydropower projects re- quire a significant amount of plan- ning. Construction trailers and large equipment had to be located off-site.06 rpm. and by providing grid sta. and Smith. Ohio-based The Ruhlin Company was the lead contractor of the project. Marys. bines have a guaranteed maximum output of Building the Willow Island Hydroelectric land (76 MW) near Smithland.S.6-mile transmission line that tential for flooding during high-water events. synchronous speed of 58. West Virginia. and thus has Kaplan-type runner.powermag. the design would need to maximize three other AMP hydroelectric plants on the termined that two was the optimum number of the low-head green energy potential at each Ohio River. Army Corps of take advantage of the flow range available at Engineers locks and dams. presented challenges for a Midwestern utility and the project’s engineers. so there is more flow available the farther down- natural features such as thrust faults and Construction of the powerhouse got underway stream you go. MW) near Maysville.” and noted particularly challenging. adjacent to U.” weathered bedrock. in the ‘bulb’ configura- 34 www.6 MW. in West Virginia. Kentucky.com | POWER December 2017 . Pennsylvania- sissippi River in terms of commercial use in near Hawesville. the guaranteed output at the best efficiency differ from the other three plants due to its ager for Willow Island. while the other plants— Cannelton (88 MW) designed and built by York. and ultimately operation and with MWH—now part of Stantec—to design termittent renewable sources such as wind and maintenance through sharing of spare parts and build four hydropower projects along the solar to be built in the region. Excavation and cofferdam construction began in June 2011. somewhat smaller river flows because it has a smaller watershed. as its design would Stephen Panozzo. was each have three. TOP PLANTS Willow Island Hydro: A Small but Mighty Marvel on the Ohio River Courtesy: Stantec Successfully designing and constructing a hydropower plant. and installation. Meldahl (105 based Voith Hydro. Capturing the power of the river was para. Today the 44-MW plant provides clean turbine-generators essentially the same size at hydroelectricity. told POWER that’s point is 12. When Willow Island en. footprint.S. and the po. Power generated at Willow Island moves from runoff during construction. That’s what involved 485 workers at its peak. and the like. Panozzo said the “tur- the U. fabrication. American Municipal Power (AMP) did when eral different companies with a wide range of Panozzo highlighted “a desire to keep the it decided to add green energy. AMP contracted bility also enables further development of in. Willow Island was built concurrently with and through an engineering study it was de- mount. the four projects due to economies through de- members across nine states. with a host of engineering challenges related to design. there is additional runoff that contributes to the flow already in the river. sign. according to AMP. It would have a smaller because “Willow Island is located upstream “The two units are of the horizontal shaft. Kentucky— 21. As you move farther downstream. in this case tasks. environmental concerns in December 2012. Kentucky. Stantec’s project man. it was the culmination of a process that connects with an existing transmission line Now imagine that. while accounting for site space constraints and not disrupting commercial traffic on a busy waterway. 2016. A Two-Turbine Design each of the sites using the desired machines. Builders must account for railroad. But Willow Island has a major turbine-generator units at Willow Island. to its portfolio to serve renewable energy. The work also could not disrupt traffic difference: it has two bulb turbines (Figure 1) The plant’s turbines and generators were on the river.” He noted that AMP wanted “to Ohio River. times four. or about 25 feet.com 35 . the decision was made nal voltage of 6.7 removal—was just one of the particular chal- meters. concrete walk- New York-based engineering firm Mueser exposed along the riverside face of the pow.” he said. able runner blades and wicket gates.” Large bulldozers eventually removed mize accumulation of brake dust in the bulb. Additional staff are at a central con- trol site to monitor the plant and other AMP generation facilities. as it “allowed built on the river. apparently written by And there are benefits beyond providing of competing for construction workers with river travelers waiting for the water to rise. along “With routine maintenance it will run for at 63-foot-diameter and 67-foot-tall cells. “Each turbine has three runner blades and 16 Construction of the cofferdam—and its wicket gates.” There also was the matter navigate. The project also is responsible for other local industries. Said Panozzo: a nominal capacity of 23. as well as the steep terrain along allowing for more renewable energy sources underway concurrently “put a strain on the the riverbank. and rockwheel saws windings mounted on the cylinder. riverboats often had to wait clean energy plant offsets about 146. was placed in such a way as to aid in developing optimum flow tion. Panozzo said the though there was an advantage.72 MVA at a nomi.” Panozzo said the Willow Island project pro- of challenges beyond the need to locate the Pleasants County. is known for its rocks and sandstone Its baseload generation ensures grid stability. in which St. TOP PLANTS 1. with a runner diameter of 7. which helps direct the flow of water. electricity. an field winding insulation systems are Class F the powerhouse is designed to be overtopped asphalt grinder was used to excavate or trim materials. but operated at Class B tempera. in an area known as such as wind and solar to be built in the region manufacturing and construction expertise. Staffing at the plant is provided for daily inspections for safety and operation. Courtesy: American Municipal Monolithic powerhouse—The Power multi-unit powerhouse is designed as a single monolith. public toilets. to rip rock surfaces within the required toler- and a brake dust collection system to mini. ment from the powerhouse and install the Construction Challenges roof hatches. But after —Darrell Proctor is a POWER waterline. a Massachu. 24 hours a day. a mix of sand and cement. meant rock bolts needed to be installed. rock cut for construction of the plant. with a minimum of two workers on site per shift. tor equipment. next generation. located. The somewhat unpredictable. The generator is stage. Several times it was necessary ances. the addition of an access road. for the foundation of the powerhouse.” Panozzo told POWER.000 tons the transfer of knowledge and skills to the in the area when water levels were too low to of carbon dioxide emissions annually. rising and falling “to mechanically excavate rock using dozers. setts geostructural design and monitoring also called for the use of shotcrete. a cellular structure consisting of 16. And it should be supplying a team that included Geocomp. although in lieu of drilling and blasting. operations. It also helps avoid disruption in flow. a thrust fault was a picnic shelter.90 power factor. would be done with able energy for our grandchildren. construction trailers and store equipment off.9 kV at 0. This proved challenging excavator with breaker. | December 2017 POWER www. Seven to 10 full-time staff are Winning Attributes employed. was originally proposed that rock excavation generation in mind. in designing the coffer. In addition. before locks and dams were and connected to the grid. sometimes with no more than Community Benefits Construction at Willow Island had plenty a day’s notice. Closure structure—This feature ties the powerhouse to the river bank and was built using hardfill. about 410. The generators have lenges of building on a river. Inscriptions. Panozzo noted that having four projects boulders. during floods. “During rock excavation. The POWER POINTS plant is designed to operate mostly autonomously year-round. During the final construction vertical and horizontal rock surfaces to final tures to obtain longer life. rock anchors to stabilize the 60-foot-deep conditions of the intakes.” for the contractor to demobilize its equip.” ■ abled construction work to take place below conventional drilling and blasting. MRCE designed high-capacity line drilling along the perimeter of the exca. fishing piers. “The river level at Willow Island Dam is vation was completed.” Panozzo said. which recreation area. He said it “This plant was designed with the next services company. and parking lots as part of a 14-acre Rutledge Consulting Engineers (MRCE) led erhouse excavation.powermag. and are double regulated with adjust. site. Marys is vides power to 79 AMP-member communities. including oil and gas dot many of the rocks along the bank. associate editor. In fact.” Raven Rock. J-wall—This structure. This schematic of the Willow Island plant shows how water from the Ohio River enters the facility and moves through the turbine to generate electricity. reli- cofferdam was a watertight enclosure that en. ways. The inner workings. the powerhouse hatches remained line and grade where the dozers were not able provided with pneumatically actuated brakes open to allow access to the turbine/genera.000 cubic yards of rock. rotor is a disk type with 124 poles and field with little warning. Stator and after the cofferdam was removed. This maximized the use of on-site ma- terials and minimized the cost of importing additional aggregates. The with parts of the approach and tailrace channel least 60 to 70 years. resulting in clean. and hydropower for years to come. improving hydraulic efficiency. extending into bedrock. dam. eliminating the need for contrac- tion joints between units and reducing the amount of rein- forcement and concrete in the structure. ” Kerr said. the report covers how to define the “While the work isn’t physically much Antenna Systems (DAS) monitoring program’s goals. ed to add a wired vibration monitoring system point for a successful system implementation. we want to improve that while cutting costs. Monitoring Guide for Equipment Diagnos. 2018) contains an assortment of useful infor- specifically eliminating manual preventive Obtaining the Data: Getting the mation to help nuclear utilities identify sensor maintenance tasks. fication (due to be released in the first quarter more on using OLM to reduce O&M costs. the biggest benefits we can provide for the equipment and structural components of a 36 www. Published in May times that of a similar job at a fossil plant. including pre. Ken Canavan 1. you can monitor the vi- agnostic centers at fossil plants. Kerr. To help. we try. wireless sensor and networking technology. and searching OLM systems used in the fossil determines the parameters to be monitored power generation industry. ation was also performed to assess wireless While a few nuclear operators have already dard wired sensors can be very expensive in sensor implementation and evaluate a sam- implemented OLM programs. This report identifies automation-related topics.” said Christopher based on equipment failure mechanisms. historical preventive maintenance costs. Guidance for the Implementation the right sensors need to be installed in the An electromagnetic compatibility evalu- of an OLM Program right locations.” EPRI’s Sensor Survey and General Speci- “A major change in our R&D is to focus Kerr noted. this technology for the nuclear This evaluation can significantly cut O&M power industry. “That means one of Fi available. general specification that provides a starting (3002010577) details the systematic devel. tesy: Electric Power Research Institute (EPRI) clear plants with a goal to reduce operations Concurrently. and obtain and implement these To effectively monitor equipment health. ventive maintenance costs. try electromagnetic compatibility guidance. systems in a variety of monitoring applications. transport data. improve. EPRI’s research incorporates findings into a tics and Reliability-Nuclear Generation cal leader at EPRI. shown here. plant equipment to be monitored based on “We have several years of experience re. a utility that recently decid. and more. CONNECTED PLANT Reducing Nuclear Plant Operations and Maintenance Costs Through Online Monitoring The Electric Power Research Institute’s full spectrum of online monitoring-relat- ed research offers nuclear power plant operators guidance for monitoring program implementation. This research will help operators acquire and at nuclear facilities revealed significant sav.” Kerr explained. Transporting Data Via Distributed 2017. erably more demanding in the nuclear indus. different. effectively operate monitoring sensors inside ings across a variety of areas. EPRI published Develop- and maintenance (O&M) costs. Right Sensors in the Right Place requirements. but the remote location of some considered different business cases in the re. project scope. “For instance. EPRI’s Online increased use of wireless sensors (Figure 1). can wirelessly transmit data without running cable or making intrusive modifications. EPRI’s efforts span a full Time-Based Preventive and Predictive Main- spectrum of online monitoring (OLM) and tenance (3002010579). and before it occurs. the modification process is consid. principal technical leader at EPRI. EPRI is supporting the ple set of sensors against the existing indus- been more hesitant. “Nuclear plants have excellent equip. A magneti- T he Electric Power Research Institute port—because a model that might work for a (EPRI) continues to increase its online fleet of plants won’t necessarily translate to a cally attached vibration sensor. others have a nuclear power plant. According to Stephen Lopez. With four ing a Technical Basis for Using On-Line technical reports already published and many Equipment Condition Monitoring to Reduce more in the works. Wireless sensors need a reliable method to implementation plans. The research results are used to inform mainte- nance tasks and ultimately automate the plant to optimize performance. Because installation of stan.” costs by providing support for extending or industry is guidance on the effective use of A gap analysis comparing the current state eliminating preventive maintenance tasks. and nuclear power plants. Cour- and development (R&D) portfolio for nu. based maintenance.” to the desired state of OLM implementation while at the same time improving reliability.powermag. ny that also has fossil assets. monitoring and automation research smaller scale single nuclear unit at a compa. Many nuclear plants have Wi- “To make sure the process is scalable. ment reliability with very few failures. senior techni. instead of performing time- “Based on the success of monitoring and di.com | POWER December 2017 . Wireless monitoring.” Lopez explained. opment and implementation of an effective discovered that the cost would be about 10 plant-monitoring program. we started bration of a pump to warn of bearing failure looking at how to effectively translate.” Kerr added. and other wireless devices to operate equipment. ager at EPRI.” said Nick Camilli. ents several segregation and segmentation gerprint” pattern matching and statistical fectively support the industry’s current and concepts and techniques that can be used by methods are being used for real-time chem- future technology needs. including: quency (RF) signals where they are needed. Sophisticated “fin- at a distributed antenna system (DAS) to ef. make this process even more efficient. engineering. EPRI wants to take these plant. Published in March 2017. EPRI plained. transformers. data. to provide engineers with a bigger picture that nuclear at EPRI.” plants. and Suite of Projects. curity: Isolation for Maintenance. DAS flexibility allows two-way radios. “Did it uncover flow variations in the “At EPRI. potentially saving plants ing by plant staff. and insulators are similar components a game changer for the industry. To ture went up on a bearing as well.” said Austin. The nuclear industry has been successfully ■ Power Distribution & Utilization (PDU) lar phones. “We are developing evaluation techniques to determine which data analytics tools are the best for our purposes. formance across a spectrum of performance with an overarching theme to develop In- cellular devices (including tablets). any data trans. DAS technol. working to develop and assess data analytics ■ Generation Sector I4Gen Strategic Area ducted on units at a retired nuclear power plant. CONNECTED PLANT supports condition-based maintenance and re- 2. within the nuclear sector. early warning systems to the next level by pro. including passive and safety-related sight through the Integration of Informa- sensors. we need “Online monitoring has the potential to Several utilities are installing DAS now for software that can note whether the tempera. we can leverage extensive research is developing a nuclear plant common design system? Can it identify a bearing that might be and successes across the power generation in- package for installing such a system. A DAS can be a credible wireless line data goes into an advanced pattern rec- data transmission option for nuclear power ognition system that shows deviations from failure in the plant. is an from one platform.” said Austin. in a transmission substation or a nuclear Initial tests conducted on retired units show cording to Austin. Courtesy: EPRI testing of several data analytics tools. This starting to wear and predict when it should be dustry to help bring timely OLM solutions to common design package will be completed in replaced? These are the kinds of questions that the nuclear industry. This image shows an example of how predictions and recommends a fault diagno. Monitor. teams are working together concerns.powermag. our smart systems should be able to answer —Ken Canavan is director of engineering.” monitoring the system data (Figure 3). The use of LTE Cellular Network and Distributed Antenna avoid unnecessary cybersecurity burden. EPRI’s November 2016 Cyber Se. using actual plant information data including equip- ment failures. to share information on a variety of related plant can make it difficult to get radio fre. about twice the coverage of the higher frequency. ect results and research will have direct ap- grow with future needs with minimum hard. Whether wired or wireless. | December 2017 POWER www. Proj- modular design allows for a platform that can to data analytics.13 GHz showed that the lower frequency pro. The final piece of the OLM puzzle—and itoring. The report includes lessons O&M costs. Multiple vendors sensors and data analytics tools on power vided about 80% coverage at the target threshold are producing data analytics tools based on transmission and distribution assets. site and fleet cybersecurity. The I4Gen concept. radiation remote monitoring technologies Systems to Improve Connectivity and Increase is being evaluated to replace certain routine Data Transfer: A Plant Monitoring Initiative Using the Data: Improved surveys and entries in radiation-controlled (3002009128) discusses how a DAS can be a Diagnostics and Prognostics with areas. Because a DAS is both “EPRI is making a significant commitment how technology. ing. What can the data tell you? On- duces the chances of catastrophic equipment (DAS). and istry monitoring and advice. learned from two pilot demonstrations con. EPRI’s I&C lab is conducting performance a system could be connected. tion to enable Intelligent Generation. wireless areas. puzzle.” said Rob Austin. and prognostics capability. Distributed antenna system 3. to support effective decision mak. which is vide associated alerts to the engineering staff ers. credible wireless data transmission option in. working closely with EPRI’s PDU team as DAS testing performed at both 730 MHz and viding improved parameter-based diagnostics they continue to expand the use of wireless 2. “Most people associate DAS with cellu. all-encompassing vision for transforming millions of dollars. instrumen. “If vibration goes up on a pump. high-voltage circuit break- and unlicensed frequency spectrum. Several teams at EPRI have been passive components for degradation.” ■ early 2018. a to promote research and develop tools related used in power plants and the industry. Analytics ■ Passive Components Condition-Based Mon- side the power block (Figure 2). OLM projects. tation and control (I&C) senior program man. EPRI’s Use of information technology support personnel to ■ Remote Radiation Monitoring. senior technical for a while to look for trends or deviations Switchyard equipment such as large power leader at EPRI. Courtesy: EPRI sis.com 37 .” Austin ex. Taking Advantage of Interfacing Projects port design must address related cybersecurity Throughout EPRI. EPRI’s Non-Destructive Evaluation ogy can be coupled with antennas and “leaky probably the most talked about—is how to group is working with the Idaho National cable” radiating cables with a proven record harness the potential of data analytics to lower Laboratory to research the monitoring of in other industries. tools that can accurately diagnose plant per. ■ Smart ChemWorks. “A DAS can support licensed from normal equipment performance and pro. and Diagnostic Applications in Nuclear These issues led EPRI to take an in-depth look Power Facilities (3002008206) report pres. but this is only one piece of the using advanced pattern recognition systems Sector’s Sensor and Data Analytics. Ac. nuclear power plant operators. and information are frequency and wireless protocol agnostic. of –95 decibel-milliwatt (dBm) or higher— similar concepts. That’s why EPRI’s nuclear sector is promise for addressing coverage challenges. plicability and learnings that can be applied ware enhancements. provide huge cost-saving opportunities for plant monitoring and automation products. president and CEO of GE Power the world is currently collecting mas. president and CEO of GE Power Con- version. Abby L.com | POWER December 2017 . For example. Harvey N early every part of every solar farm in 1. the uti- lization of that data to build predictive capabilities remains largely un- tapped. It wouldn’t take long to walk through the en- tire plant to investigate a problem. Mohammed said. Many solar plant’s individual components is to of them and is able to give some predictive utility-scale solar plants are located hours create a digital twin (Figure 2). and machine learning into the industry. in- cluding some that was originally developed for conventional energy re- sources. and the solar products company SunLink has developed an intelligent torque 2. it can’t prevent any problems and correct them remotely would the solar farm’s inverters. and machine cases. You can run a few mara. Mohammed warning capabilities.” this model has to behave in [certain] condi- The location of many utility-scale power Digital Twins tions. but it can help plant 38 www. The twin is able to determine when the plant is not ing systems and software that has the poten. we are still at phase zero. especially for solar plants.000 acres. “In the solar side. it makes an analytical model. However. then it looks at the actual performance plants also makes it critical that the solar One way to utilize the data collected by a of these assets in the field. “I can just walk around the perimeter.powermag.” he said. It knows how thons. The ability to predict that he presented was looking specifically at limited. Connecting solar plants is of particular importance due to their size. I can check what’s going on … Try doing the same thing with 3. Pitching connected solar. Most parts of a solar farm are already computerized and collecting massive amounts of data. said during a September 13 keynote presentation at the Solar Power International conference in Las Vegas (Figure 1).” Azeez Moham- med. GE is working to develop predictive maintenance capabilities via digi- tal twins.” he said. be extremely helpful. and in nearly all intelligent technologies such as the internet of things (IoT). Courtesy: GE tial to cut operations and maintenance costs. believes that the solar industry would benefit greatly from greater integration of sive amounts of data. artificial intelligence. into its solar systems. GE is using digital twins to help solar farm operators identify mainte- rod that can cut production costs for its track. It compares both industry adopt intelligent technology. operating as it should by analyzing massive amounts of data. While a gas plant has a lot of moving parts. into the desert. nance needs in their plants more quickly. but even they aren’t in the analytic space. That doesn’t have to be the case. The twin The use of the digital twin is somewhat if anything goes wrong. artificial intelligence. “This is extremely important. they’re all in the same relative location. “The gas world is way more sophisticated than the solar world today. making them hard to get too presented an example in Las Vegas. Digital twins. CONNECTED PLANT Solar Power’s Golden Opportunity: Connected Tech The solar industry has the opportunity to integrate intelligent technology. If you take a 1-GW solar plant—a gas plant and solar plant—I can walk this whole [gas] plant. Courtesy: Solar Energy Trade Shows it. pointing out the most basic logistical differences between a solar farm and a gas plant. Conversion. nothing significant is being done with learning into the industry.” That’s not to say that no work has been done to integrate the internet of things (IoT). Azeez Mohammed. “What it does is failures from happening. the technology tells the shock absorber what to do SunLink to minimize impact. but what do they really value? Right now. said. GE’s technology has been deployed at smaller solar plants. GE and SunLink hope why. Because the tube is designed to drop loads before they get too heavy. While other tracking systems need to be designed to hold very heavy snow loads. SunLink developed a new type of torque tube for its tracking sys- tems (Figure 3). dumping the load. and they can be made with less steel. they don’t think of that.” The Invenergy plant will be equipped with GE inverters with sen- sors that monitor 200 different pieces of data. and they have a little more —Abby L. ■ termine what maintenance must be done.” Matt Perkins. You don’t need to bring the plants down for planned maintenance. focusing on how it could improve the solar in- dustry by refining a single component. for example. The sensors monitor things like component temperature and voltage.” the performance of the plant in those situations. you can do more of a pre- dictive maintenance.com 39 . SunLink was able to cut costs for the component significantly. which cleans and analyzes it. “We see this like a morning newspaper. operators can better de. What remains uncertain is how long it will take determine if the plant is running less efficiently than it should.” Moham- If the digital twin identifies a problem. If a tube for its tracking system that is able to respond to the environment around it. The data is then gathered by the digital twin platform.” SunLink CEO Michael Maulick told POWER. Maulick explained. “I really believe this is the way to go. “It’s almost intuitively obvious. They can monitor existing problems and optimize the selection of staff members who are qualified to fix them. “I think this is really the future. The digital twin uses data from are in that main component by one-fifth. … By stepping back and looking at the problem the way we do. The tube can stiffen and weaken on command. One of the main concerns SunLink was looking to address was cost. The torque tube works similarly to an advanced vehicle shock | December 2017 POWER www. in cases of heavy snowfall. helping operators telligent technology. This is useful.” Mohammed said. Dynamic stabilizer. “You are able to plan bet- ter. SunLink has developed a new torque to technology that reads the road ahead and can detect potholes. I thousands of other assets. The twin also creates The solar industry is rife with opportunity for the integration of in- a perfect version of the plant to use as a baseline. according to Maulick. “Not everyone’s going to appreciate all the capabilities that you need. Cost-Cutting Dynamic Design SunLink took a different approach to integrating intelligent technol- ogy into its products. and for the industry to seize those opportunities.” Mau- lick explained. the answer is soon. Similarly. The shock absorbers are connected 3.” GE announced in mid-September that its digital twin technology is going to be deployed at a 20-MW solar farm being built by Invenergy. that’s huge in the cost struc- the solar farm it is modeling as well as historical data from tens of ture.powermag. chief digital officer of GE Power Conversion. “I’m actually able to reduce the amounts of steel that operators plan for future maintenance. Courtesy: pothole is detected. they do not need to be designed to support as much weight as a basic torque tube. SunLink’s torque tube is connected to technology that reads the situation around it and tells the tube to either stiffen or weak- en as needed. “Sixty-two percent of the cost of a tracker system is in a single component. By designing its torque tube to react to the environment.” Maulick said. everything is about cost. You are able to position the parts better. The data is updated every 500 microseconds to a data-collection device that feeds it into the cloud. and similar technology has been deployed at some of Invenergy’s gas and wind plants. but to an industry that’s doing things the same way that they always did them. Harvey is a POWER reporter. SunLink’s software will register the snow load and direct the torque tube to go limp. leeway deciding when and how to perform that maintenance. “Plant managers can open it up in the morning and see the issues that they will need to deal with during the day. which allowed a significant production cost reduc- tion. med said. It is then able to run simulations of certain have continued to bring down that pricing by introducing the dynamic situations and use machine-learning to determine how to maximize design element. this main torque tube in the center of the system. CONNECTED PLANT absorber. during 2016. however. is eliminated. requires periodic clean. These lances expel pres. Why not let your power plant boiler do the same? With the help of today’s technology. soot- blower operations can be managed with real- time data rather than relying on presumptive common operating practices. Cleaning in this manner through the boiler wall and into the boiler may ultimately get the job done. Many coal-fired facili- ample. Con- sequently. Many cars pinpoint throughout boiler superheater and reheater sections. And for coal-fired plants this means keeping boilers in top condition and operating at full capac- ity. ing via a process known as sootblowing. Mark Yeager Y our cell phone tells you when it needs 1. Rather than running sootblowing systems “blind. the furnace.powermag. gains made toward output utilize sootblowers installed near problem. However. Significant savings can be build up on the tubes inside the boiler. ■ Increasing the risk of plugging the boiler. which heat from the boiler tubes (Figure 2). water. and operate more efficiently. determined by common operating practices efficiency and emissions targets have often atic locations (Figure 1). While supplying approximately 30% of the total electricity generation in the U. tak. The buildup negatively realized even if only a fraction of the total ing a toll on performance. ties operate via unmanaged sootblowing.com | POWER December 2017 . CONNECTED PLANT Increase the IQ of Your Intelligent Sootblowing Power plants have been blowing soot using essentially the same method for decades. There can be certain indications of when transferred to generate steam. the flue gases of. Be- fan that’s working harder than normal may SO2. such as: steam consumed by sootblowing operations known as fouling. coal-fired plants accounted for about 68% of carbon dioxide emissions. For ex. boiler operators ing schedules for each individual boiler are arise.S. while lowering capital costs. As a result. In the the process increases costs. both from ex- operating at peak performance. best guesses. At the same time. In sootblowing. cause there’s no real-time indication of when indicate that soot buildup has reached a or where buildups are occurring. This buildup. or in some been sacrificed and cannot be recouped. sootblow- critical point. unnecessary. Sootblowers. Long retractable sootblowers such as the ones shown here are found to be recharged. Courtesy: Clyde Bergemann exactly when service is required. case where the fuel is coal. equipment damage. builds up over time. technological advances now offer boiler operators a much-improved technique.” a targeted sootblowing system—such as the Sootblower Fouling Detection System—removes guesswork by pinpointing exactly when and where sootblowing is required. as from the power required to drive compres- nance attention. rotating lances are inserted horizontally cases. coal-fired plants are under close scrutiny and constant pressure to reduce emissions. soot will This residue collects on the boiler tubes and sors and pumps. the real concerns lie in boiler downtime and boiler tube cleaning is required. and can shorten the life of boiler tubes. or air to blast the soot tions. fuel is burned inside surized steam. Needless to say. or regularly scheduled cleaning. and other harmful emissions. a noticeable decline in output or a ■ Contributing to high emissions of NOX. penses associated with the cleaning as well boilers generally garner plenty of mainte. ■ Decreasing the efficiency of the heat being While these costs can certainly add up. By the time these symptoms To address these issues. Boiler cleanliness is one of the keys to water in the steam generating tubes. At some point. but it’s often Sootblowing Today to remove buildup. As a result. efficiently running plant equipment plays a significant role in reaching these and other goals. can negatively impact opera- In a typical power boiler. increase output. coal plants ranked among the most costly to build and maintain. ten contain a significant amount of carryover. So what’s the problem? When you wash 40 www. also impacts the boiler in multiple ways. creating hot gases. Pulp and paper recovery boil- ers burn black liquor. tubes that require just a quick cleaning. producing a very high concentration of ash. Ohio-based Integrated Test and cleaning them. and extended tube life. Courtesy: Integrated Test and Measurement (ITM) Measurement (ITM). ■ Waiting for a boiler to show signs of a problem can take the boiler offline for an extended period of time. The technology. Excluding. installed without the need to take the boiler associated with a thorough cleaning has on ing. While blasting boiler tubes with steam blowing operations should be performed.” cleaning patterns and requires continuous work by pinpointing exactly when and where The SFD System interfaces directly with operator intervention. where fouling is especially heavy. Recognizing the importance of a clean boiler. sootblowing operations should be per- nance. and ing methods include: supplying the information. out of service. the system has two primary pur- poses: ■ To help understand where fouling is oc- curring in order to optimize sootblowing. usage. the sensors com- Today. this the plant’s distributed control system and is the impact that prolonged boiler downtime technology can determine the extent of foul. tors buildup levels within the boiler in real parts. back to the host system. While the sootblower is in op- production and profitability there is hope for ing operations can thoroughly clean areas eration. The technology has a track record of success and is now making its way into power generation. Armed with such information. eas in need of cleaning. over-scheduling. Furthermore. which results in leaks. a consistently low-amplitude response indi- cates areas where no buildup is found. alerting operators when cleaning is sion. ■ Treating the entire boiler exposes clean tubes to unneeded treatment. and gen. known as the Sootblower Fouling Detection System (SFD System). allowing targeted cleaning. “The results are immediate savings in steam consumption. which leads to erosion. buildup is present. avoid areas requiring no attention. cleaning without over-cleaning. which It can now be determined exactly when leads to shutdowns and extensive mainte. As it measures fouling along the path of a sootblower. ■ To provide real-time data for control sys- tems. boiler opera- tors face a Catch-22 challenge of adequately extent such operations should be directed. many coal- fired power plants have consequently resort- ed to a regular complete scrub of boiler tubes whether needed or not. technology is removing the sched. The steam blows fouling off of the tubes as it passes by. sensors continually monitor fouling a better way. required. and municate the extent and location of buildup uling guesswork. you’re not just cleaning the dirty eral inefficiencies from boiler tube cleaning.powermag. it also accelerates erosion. less steam feedback to pinpoint where and how much extend boiler tube life significantly. instrumentation on the sootblower delivers treating. Milford. sootblow. and increased boiler efficiency in areas with sig- nificant buildup. or lightly operations should be directed. which leads to leaks. and precisely where and to what extent such “As the sootblower lance enters the boiler.” explained ITM President Tim Carlier. does remove soot. “The system continually moni- your car. formed. And the best part is that the boiler itself is plitude of the sensor indicates buildup.com 41 . When considering sootblowing is required. Steam cleaning. This ■ Delegating sootblowing to individual Targeted Sootblowing allows sootblowing to be applied only to ar- operator judgment leads to inconsistent Targeted sootblowing removes the guess. faster cleaning. touch on conditions. As soot builds. It can now be determined exactly when soot. was originally created to di- rect sootblowing operations in the pulp and paper industry. The results in. and precisely where and to what Operating essentially blind. prevention of tube ero- sion in areas with little to no buildup. CONNECTED PLANT One such solution for optimizing boiler- 2. areas with little or no buildup can clude no unnecessary downtime. right? In a boiler. Steam is directed through the rotating sootblower lance as it is slowly cleaning operations has been developed by inserted and retracted from the boiler. An increase in the am- Some problems with traditional sootblow. Advanced software | December 2017 POWER www. the problem is ero. time. GROAB offers project The detailed information database on for global plant international major plant engineering and construction.com | POWER December 2017 . It is worthwhile reviewing how boilers with this specific sootblower. level of buildup. providing more Traditional Methods is no significant buildup along the path of power for the entire facility. it is unlikely that the traditional “blind” sootblowing pro- cess will run the lance often enough—or in The removal of sootblowing guesswork will the needed locations—to effectively clean generate a quick return on investment. the sootblower lance can target specific fouling locations and focus on cleaning those sections appropri- ately. At this point. elimination of outages. Significant Buildup. the data and alert plant personnel when and managed sootblowing system continues to and minimizes long-term tube erosion by not where soot buildup is reaching significant operate at the same rate. un. However.com/groab-special-offer 30707 42 www. if the con- trol system is in place. and improved heat rate. A traditional. These improvements directly result in an increase in efficiency of the superheated Head to Head: SFD Versus ploying SFD technology confirms that there steam generation process. robbing the plant of steam-generating efficiency. crucial information informs automated con. in immediate savings with less steam usage. more-efficient immediately adjusts the rate of cleaning through control logic or via manual input by burning. cleaner. no matter what the subjecting clean tubes to unnecessary soot- levels. the system results guesswork will generate a quick return on THE PROJECT DATABASE FOR MAJOR PLANT ENGINEERING AND CONSTRUCTION The project database for international major plant engineering and construction. the SFD System detects the buildup. In a scenario where fouling is significant. operators have no way of knowing that an area has a Savings are further accelerated through higher degree of buildup. the operator. blowing. steam savings. this and without the SFD System respond to ar. Going a step further. the removal of sootblowing specific lances. Without SFD. and more. Conversely. without the visibility provided by the SFD System. In the end. of sootblowing. the fouled tubes.powermag. CONNECTED PLANT algorithms within the SFD System analyze Little to No Buildup. SFD Benefits eas of low and high buildup along the path of trols (or plant operators) to decrease the rate On its own. the system em.powermag. engineering from 13 categories: GROAB offers detailed information on global plant engineering from 13 categories: Polymers Crude oil and Gas (Organic) Fuels Transportation Industrial Gases Water/Sewage Pharma/Food Oil and Gas Extraction Specialty Chemicals Coal Products/Mining Refinery Basic and Bulk Fertilizer Chemistry Energy and Power Plants Learn about GROAB’s database at www. ! FEEL THE POWER OUR SHOCK PULSE GENERATOR CLEANS YOUR BOILER – ONLINE AND INTELLIGENT – FOR TREME EFFICIENCY! Developed by Explosion Power. allowing a more precise and tesy: Clyde Bergemann motor and gearbox? complete attack on fouling. needless cleaning.yeager@itestsystem. (mark. Cour. while mitigating the risks of tube ■ Is the sootblower lance bent? erosion and plugging the boiler. and more. “We want to get this technology into the SFD visibility can immediately eliminate hands of the power generation industry and fouling as a suspect. smart sootblowing provides the in- a sootblower poppet valve. CONNECTED PLANT Another benefit is the ability to monitor industries. poor boiler performance against traditional sootblowing operations. Benefits of the the condition of the sootblower system itself. such as the one formation and visibility to remove the shown here. —Mark Yeager can expect to see a return on investment dled with inconsistencies: under-cleaning. a Swiss company. Savings are further accelerated wasted on unneeded sootblowing when stations experience its ease of use and through steam savings. and expensive downtime. coal-fired power plants would 3.powermag. • Increased Boiler Efficiency • Universally Applicable • No Thermal Abrasion / Tube Damage • 400 Installations In 20+ Countries PLANT APPLICATIONS WtE. benefit by embracing the latest technology. this innovative boiler cleaner uses shock pulses generated from pressurized gas combustion. wasted engineer/lead programmer for months to a year. Biomass. more. The results are ■ Is the poppet valve (Figure 3) stuck open an increase in a plant’s overall efficiency of or leaking? the boiler’s superheated steam generation ■ Is the track damaged? process. so time isn’t Carlier. Hazardous Waste. Inside information. When all is Leveraging Technology equipment.ch explosionpower. allowing maintenance allow the technology to prove itself. elimination of out. System will become a standard piece of efficient burning. ■ Is the sootblower stuck in the boiler? Furthermore. steam. Cement Kilns. Sootblower Fouling Detection System extend to the monitoring of sootblower components. improved heat rate. the system can detect when and answer such questions as: tem. ITM is offering power ■ Has sootblower packing deteriorated? plants an opportunity to test the SFD Sys- ■ Are there steam leaks on or near the soot. “We’re confident that once power investment. Sewage Sludge. This data can provide immediate feedback Driven by tools like the SFD Sys- For example.” said to concentrate on other areas. Like other Integrated Test and Measurement (ITM). benefits the Sootblower Fouling Detection ages. ■ What’s the condition of the sootblower guesswork. problems lie elsewhere. power generation facilities Traditional sootblowing operations are rid.” ■ said and done. producing unsurpassed performance and efficiency. tem on a trial basis. HRSG For more information email:
[email protected]) is from the SFD System in approximately six over-cleaning. is stuck open or leaking. Filters. The company will in- blower? stall a temporary system.com 43 . allowing power plants to essentially benchmark SFD Additionally.ch | December 2017 POWER www. cleaner. Coal. isn’t always linked to the collection of soot. ” a two-part series on powermag. (See “How Thomas Hill has three generating units. and heat gies Inc. tives.) MW.com | POWER December 2017 . multiple SA. Storm con- spray flows. The effort. cally more concerned with mill inlet tempera- levels. team at Thomas Hill Energy Center has de- Thomas Hill (Figure 1) consists of three veloped a strong pulverizer performance pro- units. In recent years. combined with a sharp focus on maintaining proper air/fuel ratios. flow accuracy ducts annual pulverizer performance testing to cle isolation. Missouri-based Associated and fuel fineness are three very important fac. PA. PE and Shawn Cochran. Thomas Hill Energy Center. Stealth Combustion Losses Lower Plant Effi. reliability. has a net capacity of 180 sale power and provide support services for ciency. Storm worked with the plant to evaluate pulverizer and boiler 2. and fuel were out of balance. steam temperatures. and flash that plants burning non-PRB fuels are typi- fineness. The outstanding performance is the ■ Air/fuel ratios result of paying close attention to major heat ■ Primary air (PA) flow accuracy rate factors. ■ Mill outlet temperatures airflow measurement devices—all elements air heater performance. among other things. and therefore. with a significantly re. such as: ignition temperature. Plants 44 www. 1. ■ Secondary air (SA) and overfire air (OFA) of good pulverizer performance. Storm has observed throughout the industry ing the compounding effects of air/fuel ratios. prove fuel balance. tion on Thomas Hill Unit 3. The results collection of fineness samples. carbon in ash LOIs were slightly higher than recommended. Unit 1. which was often trol of primary air/fuel ratios. im. PE S pringfield. has significantly reduced Unit 3’s heat rate and resulted in fuel cost savings of more than $1 million annually. The north-central Missouri near Clifton Hill. well for combustion. six generation and transmission coopera. such as pulverizer performance. with pulverizer performance. condenser performance. and fuel balance. The lessons learned through the process (B&W) cyclone boilers. The fuel line airflow Reduces Heat Rate accomplished the improvement by evaluat. Volatile matter accel- Improving Heat Rate performance by measuring and quantifying erates the heating of the fixed carbon to its Associated has always focused on maintain. and other heat rate losses associated Storm and Associated have worked togeth. and OFA flows were inaccurate. COAL Improve Power Plant Heat Rate with a Pulverizer Performance Program Associated Electric Cooperative has spent a decade building a pulverizer per- formance program for its Thomas Hill Energy Center. rate as part of its annual key performance indi. Boiler controllable losses are interrelated Unit 3 (670 MW) was constructed in 1982. and calibrate each of the completed more than 30 years earlier.com. ■ Fuel fineness average. Typical mill outlet temperature operating ranges. Units 1 and 2 are Babcock and Wilcox gram.powermag. and Unit 3 is a B&W are worth reviewing. Thomas Hill Unit ■ Fuel line air balance 3 has been able to operate with an average ■ Fuel balance heat rate that is about 7% lower than the U. The 303-MW Unit 2 was built in 1969. Initial testing discovered several of the duced heat rate saving more than $1 million aforementioned performance variables had Mill Inlet Temperature Change in fuel costs annually. coal pipe balancing. er since 2008 to balance clean airflows. Accurate and precise con. have been substantial. during boiler commissioning. The unit has 49 B&W (Storm) in 2008 to partner with the plant to low-NOX burners through which prepared evaluate pulverizer performance and combus- Powder River Basin (PRB) coal is combusted. constructed in 1966. important operational criteria. ■ Furnace exit conditions maintain calibrations. Associated engineers room for optimization. ■ Clean air balance cator goals. was formed in 1961 to supply whole. Source: Storm Technolo- ing good performance. One of the power plants Associated re.S. allowing plant person- The plant has spent a decade building its ■ Fly ash loss on ignition (LOI) nel to focus on pulverizer maintenance and the pulverizer performance program. (Associated) tors that affect unit performance. tures exceeding a value that was put in place with combustion. fuel balance. Meagan Healy. Electric Cooperative Inc. pulverized coal-fired boiler. fuel fineness. and cy. Evaluating Performance ers that have historically prepared the fuel very Associated contacted Storm Technologies Inc. The 670-MW Unit 3 was designed with seven MPS-89 pulveriz. lies upon to meet wholesale power demand attention to optimizing all of the boiler com- is the Thomas Hill Energy Center located in bustion air and fuel “inputs” is critical. Courtesy: Associated Electric Cooperative Inc. . tio. The project team still maintaining good primary air/fuel ratios. Increasing the mill out- are inadequate. Additional pulverizer testing was conduct- variables. Temperatures this low Significant Fuel Savings requires more heat in the incoming air and a are not uncommon for boilers firing PRB coal One small detail that often gets overlooked higher mill inlet temperature. the fuel line air balance was much more uniform. The recommended mill outlet temperature is generally related to fuel volatility (Figure 2). which saved the unit more than $1 mil- throughout the industry. is the mill outlet temperature. Prior to increasing the mill outlet tem. ed in December 2016 at the new mill outlet primary airflow and reducing tempering air proach to pulverizer and boiler performance temperature of 135F to evaluate the actual usage on the pulverizer. The 7-degree-F increase in mill outlet tem- perature resulted in better fuel line air balance. slightly better fineness. as mentioned at the beginning of this article. just changing the mill inlet tempera. resulting in the deviation shown on the graph. let temperature by an average of 7F across the Fuel line balancing and calibration of air.com | POWER December 2017 . the evaluation of 22 controllable heat rate however. High mill inlet temperatures can be a mill inlet temperature and ultimately limited than-desired mill outlet temperature while concern due to higher risk of fire when coal the mill outlet temperature. Adjustment of the mill outlet temperature by maintaining the same air/fuel ratio usually results in a small improvement in fuel fine- ness. board created a significant heat rate improve- flow devices have proven to be very beneficial ence have such an impact on pulverizer per. Figures 3 and 4 show the effect on fuel line air balancing when the mill outlet tem- 4. Mill A was found to have coal in the horizontal pipe. Source: Storm Technologies Inc. heat rate. with most readings within the recommended Mill A had coal laid out in the horizontal coal plus or minus 5% range. change by increasing the primary air/fuel ra- perature by 7F. Storm’s ex. How can a 7-degree-F temperature differ. lion in annual fuel costs. partly plugging the fuel line. one of which deals with optimizing ture alone without taking a comprehensive ap. still resulted in good but not great pulverizer concern when the primary air throat velocities resulting in a subsequent improvement in unit and unit performance. perature was increased from 128F to 135F. there is often a compounding effect. the mill outlet temperature in mill outlet temperature. Before mill outlet temperature change. recommended repair of the damper and in. the fuel line air balance varied significantly. and less tempering air flow bypassing the air heater. tio was not increased to achieve this change in February 2016. which ex- fuel line. Comprehensive Program Creates outlet temperature with the same air/fuel ratio tween 128F and 129F. The improve- ments to pulverizer performance resulted in the following: ■ Better balance in the burner belt ■ Better combustion in the lower furnace ■ Better upper furnace conditions ■ Reduction in slagging/fouling in the su- perheat and reheat areas ■ Minimized popcorn ash that may impact selective catalytic reduction and air pre- heater performance downstream 46 www. plains the poor performance indicated in both graphs. may not yield the same results that Associated performance effects. Source: Storm Technologies Inc. Plant engineers noticed that the temper. Following the outlet temperature increase. COAL that burn PRB coal frequently operate their due to the high inherent moisture levels in the when optimizing pulverizer performance mills with 100% hot air with a primary air coal. partly plugging the pipe.powermag. which limited the Thomas Hill found that operating at lower- cases. After mill outlet temperature change. Figure 5 shows how fuel fineness was affected by the outlet temperature change. in some ing air damper was open. has higher volatile matter content. Mill outlet temperatures have become a topic of debate over the years and even more recently with all of the fuel switching/blend- ing that is occurring. Storm engineers have seen plants operate with mill outlet tempera- tures ranging from 125F to more than 250F. Increasing the air/fuel ratio rarely results in the same gain in heat rate as a higher air/ fuel ratio typically disrupts performance. ment. The primary air/fuel ra- During Storm’s visit to Thomas Hill Unit 3 experienced. However. Engineers at inlet temperature of 650F or more. adequate fuel fineness. and fair distribution perience indicates that this is usually only a creasing the mill outlet temperature to 135F. The mill outlet temperature can also 3. Increasing mill setpoint at the time of baseline testing was be. Storm recommends formance? Mill inlet temperature is important. Small performance improvements in items tioned performance factors resulted in more such as mill outlet temperature and primary air/fuel ratios can lead to significant increases in than 100 Btu/kWh improvement in heat rate plant heat rate.. Associated’s fuel fine- ness levels have historically been very close to meeting Storm’s recommended levels of 75% or more passing 200 mesh and 0. and oth- ers can be overlooked while plants are fo- cused on finding big-ticket items. The additional data points have allowed the plant to maintain better pulverizer performance and reliability by being able to 6. fineness samples collected the fol- lowing month showed an increase back to his- torical average levels. which Storm Technologies Inc. Six coarse particle reject doors were found stuck shut. causing increased risk of fuel line plugging or fires. proving every Btu counts when it comes to heat rate improvements. Small performance details like mill outlet temperature.200. Source: Figure 6 shows how consistent testing at Storm Technologies Inc. Mill D fineness dropped more than 5.1% or less retained on 50 mesh.1% retained on 50 mesh requirement. (Figure 7) beginning in February 2016 once the mill outlet temperature was increased from 128F to 135F. although it met the 0. corrected. the compounding effect these can have on heat rate and emissions can prove to be very cost-effective items to optimize. and availability. Source: Associated Electric Cooperative Inc. Regular testing pays dividends. ■ —Meagan Healy. Nonetheless. Inspections by plant personnel found that six coarse particle reject doors were inoperable and had become stuck shut. PE is senior perfor- mance engineer for Associated Electric Cooperative Inc.3% passing predict failures before pulverizer performance 200 mesh in November 2013 to only 68. In addition. Once corrected. the drier coal is easier to transport to the boiler and is less likely to cake up on the fuel lines and burner nozzle. Thomas Hill Unit 3 achieved an annual fuel savings of $1. Small Changes Can Have a Large Effect The compounding effect of the aforemen- 7. Fineness comparison. COAL Improved upper furnace conditions also 5. However. All mills also met Storm’s 75% passing 200 mesh recom- mendation.powermag. are both stealth heat rate factors. Source: pressure drop throughout the system. reliability. Fuel fineness showed improvement on all mills after optimi- result in reduced sootblowing and improved zation with the exception of mill D. Monthly net heat rate comparison. PE is vice president of field services for Storm Technologies Inc.6% passing 200 mesh in April 2014.000. | December 2017 POWER www. Associated conducts pulverizer fineness testing at least semi-annually. which obviously starts to significantly impact overall unit per- indicated something was wrong. and Shawn Cochran. Fineness Testing Impacts Unit Performance Industry practice is to conduct yearly pulver- izer fineness testing. primary air/fuel ratios. Thomas Hill has helped identify minor prob- lems regarding mill performance (such as coarse particle reject return doors being stuck shut) that were resolved before they could worsen and create a larger problem in the mill or downstream in the boiler. except mill F.5% on 200 mesh between November 2013 and April 2014. Mill D fineness decreased from 74.com 47 . fineness returned to more typical levels during testing the following month. Once formance. with $100 billion in U. both from do- bidirectional transmission line under Lake mestic and imported crude. natural gas. connecting the Fortis Nanticoke sub. much of it Canada’s sole crude oil customer (Figure 2). integrated market for energy commodities. Border Energy Trade in North America: tomers for the project.S. plans a $1 billion infrastruc.powermag. refineries that re- the U.. and transformed.S. into the PJM Interconnection.S. is the single largest supplier of crude oil line under Lake Erie would connect the Fortis Nanticoke substation in Ontario. and coal—is comparatively small but region- ally important. Altogether.S. government and a green light from Canada’s Economics of Energy Trade National Energy Board. All three countries embraced policies PJM Interconnection. much perfected shale gas and oil production tech- of it generated by hydropower plants. with a smaller but significant amount of elec. Canadian crude oil.” The CRS report also says. tricity. The project Pemex oil company.. Tesoro—is among the U.S. 2014. developed and would move excess Canadian power. a reworked NAFTA could open new energy trade opportunities. Courtesy: Wikipedia MW high-voltage direct current (HVDC). virtually all of Canada’s oil exports.S. The company wants the transmission 2. comes from Canada. Canada. government and Canada’s National Energy Board. and Mexico. working through its ITC trans. refined petroleum products. “The the project in 2011. primarily generated by hydro. In 2006. Fortis acquired ITC in United States. The Andeavor merchant electric transmission com. In just a decade. with the to the United States. to encourage renewable energy. Fortis expects to The Congressional Research Service (CRS) receive an Army Corps of Engineers permit earlier this year produced a paper—“Cross- this year.S. Wash- pany in the U. which contains several Mexico made constitutional changes en- 500-kV and 230-kV circuits. into the nology. natural gas liquids. which also owns the largest line in service by late 2020. ITC began planning Present and Potential”—that noted. plans a 73-mile. Canada. The U. The project has approval from the U. ENERGY MARKETS Will North American Energy Trade Wax or Wane Under Trump? Cross-border trade in energy—electricity. A 73-mile bidirectional transmission ple.S. 1. Canada. An example of cross-border energy trade. from hydropower plants. That picture has changed significantly. The U.-produced hydro- West substation in Pennsylvania. and most Fortis Inc. ington—Andeavor was formerly known as ture project to bring power from Canada to the U. trade has boomed.S. station in Ontario. It’s a vivid example of how North primarily crude oil from Canada and Mexico. and oil—has been an un- anticipated boon to the U. carbons. primarily heavy crude from the mission company. for exam- 1. while it finds financing and cus. Canada.S. The U. the value of the energy trade between the United States and its North American neighbors exceeded $140 billion in 2015.com | POWER December 2017 . was largely an exporter of oil sands in Alberta.S.000. The $1 billion project has approval from Both Mexico and Canada are major buyers both the U. The Trump administration’s antipathy toward the North American Free Trade Agreement (NAFTA) threatens to roil that trilateral trade. Canada.S. Courtesy: ITC of petroleum products refined in the United States. North American energy Anacortes Refinery near Anacortes. was a large net importer of energy. ceive crude oil from Canada. with the Erie abling it to import U. competing against the state-owned eral 345-kV circuits (Figure 1). “Over the last 48 www. Washington refinery sources pany. exceeding $140 billion in 2015.S. “A growing trade in natural gas produced in the United States is also increasingly im- portant to the energy relationship among the three countries. Kennedy Maize A Canadian electric and gas utility com. en- ergy imports and over $40 billion in exports.. Trade in other energy com- modities—electricity. Alter- natively. with sev. Erie. from of the crude oil imported to the U. and Mexico in many ways comprise one large. and the United States is Erie West substation in Pennsylvania. It would move excess power from Canada. receives American cross-border energy is booming. economic. Border Energy Infrastructure Act. and Gene Green.” Mexico and Canada are on track to achieve being developed by TDI. gas ex- Area Power Administration. the powerful House Energy and Commerce England. as a direct result of the Keystone XL con- tricity is a bigger item for Canada. the U. ex.S. electricity im. Mullin said President Obama threatened a veto.S. the Midwest Reliability Organiza. abundant energy will boost from Canada under Lake Champlain and While most analysts expect North Ameri. The value been in the House. in June. primarily U.S.com 49 . also the United States. 336-mile.” U. It has a presidential permit and hopes could have a negative impact. President Donald Trump’s threat (Figure 3) the bureaucracy. 3301. represent. although the U. environmental. “The United to be in the public interest. Fred Upton.2 North American energy independence by billion.S. a ports from Canada. there are 30 power linkages certainty. is a 1. al- though Canada is. While this is a small portion of the The most recent House bill was H. ■ Champlain Hudson Power Express. the Department HVDC line that would run about 154 States has become Mexico’s largest foreign of Energy must permit the export of the com- miles from Canada to Vermont. The action has ship has shown no interest in the measure.000-MW HVDC line NAFTA Under Fire 2020 … Cheap. can deliver lower costs to consumers and rity. with 97 supplier of natural gas. States has a free trade agreement are deemed and Hydro-Quebec. the United States has experienced a market trend of growing net electricity Changing Cross-Border Permitting a Challenge imports from both Canada and Mexico. electricity imports have in. to blow up the 1993 North American Free convoluted process for cross-border electric. between the U. The DOE awarded the project imported a total of 1.S. with Canadian participation. oped by Minnesota Power. a 230-kV. modity without delay.S. and underneath railroad can trilateral trade in energy will continue requiring the White House to sign off on and highway rights of way to New York to grow. 500-kV line to a new to the U.” The grids stabilized. and the Western Electricity Coordinat. They are: hydropower from Manitoba to Minnesota agree to major changes that are favorable over a 220-mile. It passed by a 238-173 vote. flow to the rejected the pipeline. would be a $2. The Northeast Power Coordinating cross international borders.307 billion cubic feet of reported that a panel of experts told a con- a presidential permit in late 2016. The North American Free Trade Agreement re- United States rose (overall) from approxi- mately $1. exports of natu- ■ New England Clean Power Link. These projects require a “presidential” permit. billion in 2015.S. The bill made it through the House’s The CRS report highlights several exam- ples of new infrastructure to facilitate U.R. rather than these energy projects being bill never came up in the Senate.S. legal changes to the process of approving and passed 254–75 on July 19. being devel.9 billion in 2011 to about $2. All House creased overall since 2006. The U.powermag. Department of En. Committee at the time.S.- Canada electricity commerce. In 2013. a Texas Democrat. foreign policy. ing Council all work to keep the integrated create additional jobs in the energy field. exports to Mexico to put anything into law. Senate Republican leader- over the same period. U. and Canada. the House passed H. about 60%.S. the greater trade Congress has been interested in making convoluted committee structure quickly. which could result in serious secu- tion.S. ing almost 10% of Canadian generation.” they could not override a veto. It restructures thorough consideration of the issues in- Council. continental trade in gas. Four have gone through the ■ Great Northern Power Line. The bill emerged electricity consumption in the region. substation in the state. which would bring Canadian crude oil into the “North American Energy Infrastructure The vast majority of U. the region’s industrial competitiveness. The CRS report says. 2883.S.R.” it was troversy. and Mexico’s de. Under these provisions. there is anxiety that political issues them. North American cross-border permits for Republicans and 17 Democrats supported ports to Canada and Mexico have decreased energy infrastructure but so far has failed the measure. one Republican opposed. the process so that cross-border pipelines volved. the line went U. ENERGY MARKETS decade. with the Senate show. It has a DOE presi.S. electricity export to debate about the Keystone XL pipeline. “Because the 214-mile bidirectional line to move wind dential permit and is scheduled to be in United States has free trade agreements with generation to markets on both sides of the service in 2020.” sponsored by Rep. because the Republican leadership knew Administration. safety. Partly financed by the Western have preferential treatment for U. and Canadian grids are closely that his bill “simplifies the construction saying the measure “would impose an un- integrated (as major blackouts sometimes re. shale gas and rising Act. and other ramifications. natural gas in 2015. both Canada and Mexico. technically the Hudson River. both countries also border. The CRS report. probably According to the U. while U.” miles traveling underwater down Lake mand for imports continues to grow. elec. Canada totaled about $100 million in 2015. 1. and co-sponsored by Reps. designed to work most efficiently north to south. driven by low-cost U. with 17 Democrats in the majority and Canada’s high-voltage transmission grid is an Oklahoma Republican. but President Trump Michigan Republican who was chairman of Northeast. looking at the ■ Montana-Alberta Tie-Line. of which 85% came from gressional committee “that the United States. Mexico An article in The Economist this summer Champlain. Energy Information politicized or hung up in regulatory un. partner … U. have been relatively low and flat. reportedly waiting to see the outcome of of electricity imports from Canada and the ing no particular interest in the issue. primarily New York and New moved quickly to approve it.000-MW olution. notes. it | December 2017 POWER www. by far. Former President Barack Obama Act. Markwayne Mullin. and operation of energy facilities that reasonable deadline that would curtail the mind us).95 topic became politically important during negotiations. Known as the “Promoting Cross. ergy (DOE) runs the applications through to be in service in 2021.S. (TDI) are an unexpected outcome of the shale rev. City. would move Trade Agreement unless Canada and Mexico ity projects.S. natural gas exports to Mexico— ports under provisions of the Natural Gas into service in 2013.S. planned demand for electricity south of the border— ral gas to countries with which the United by Transmission Developers Inc. the border. President Donald Trump has said the terms of the North Ameri.” And if Trump keeps pushing transportation infrastructure to better connect for Mexico to pay for his border wall and in- our economies. Trump pulls America out of the penetrable wall (Figure 4).” Some in Congress. U.” supporting millions of U. Negotia. Mexico and the United States even for sen- energy industry. stitute for International Economics in Wash- 3. Texas. Source: The White House long a punching bag for President Trump. jobs in the oil But the attitude of the Trump administra.-Mexico border to increase “NAFTA has played a critical role in North security and impede Mexican immigrants from entering the U. Increased border security could create bottlenecks for U. Canadian government subsidies and differ- ed investment in border crossings and other ing standards. Republi. On the other hand. said Gulf States. Trump has threatened to dis- TA was taking place in Arlington. At a conference organized by the Center sources and ability to finance and coordinate for Strategic and International Studies in cross-border infrastructure projects. jobs in the oil and natural gas industry.S. ENERGY MARKETS Canada. Courtesy: U. were But the NAFTA talks could also offer an to insist on “buy American” and “hire Ameri- opportunity to strengthen cross-border trade can” for future pipeline and infrastructure on the continent. a North American transportation plan to en. The New York Times commented. long U.S. Washington last summer.S.S. and that he will scuttle the Canadian softwood timber and mid-sized should strengthen the legal basis for deeper deal—reached in 1993—if major changes are passenger aircraft.” Negotiators also der costs’ associated with trade in the region. have been pushing for sure that new highways built in one country American energy security by facilitating liberalized North American energy trade for do not simply lead to new bottlenecks across cross-border trade and investment in energy.S. Virginia. could hinder energy reforms.” ■ eration if Mr. We encour- age the administration and Congress to keep this in mind as they consider possible changes to the agreement.S.powermag. We encourage the tion is worrisome. but some analysts say American energy security by facilitating officials should instead look at ways to im- prove transportation infrastructure between cross-border trade and investment in en- the two countries. agreement. Christopher Wilson. Trump—during the and natural gas industry.com | POWER December 2017 . alization of trade and investment in Canada. including an im. President Donald Trump promised to build a wall along the U. In a presentation last summer..S. energy integration in North America. Jack Gerard.-Mexican energy trade. “NAFTA has played a critical role in North cans and Democrats.-Mexico border. a fourth round of talks among the U. “Mexican nationalism expand the mandate for the North Ameri. is sitive energy issues ([such as] renewables). “The new NAFTA favor the U.-Mexico trade.S.” To that not made by both Canada and Mexico. several years with little success (see sidebar).” In Octo.” —Jack Gerard.” can Development Bank so that it has the re. tive impacts for the U. They should recapitalize and creases deportations. U.S. At the same time. Hufbauer and Euijin Jung of the Peterson In. that “could provoke retaliation wrote in Forbes: “To further reduce the ‘bor. which are currently prevented pert on U. Congress/Wikipedia ergy. supporting millions of U. and Mexico about changes to NAF. construction. as The Economist article 2016 campaign and again recently—made administration and Congress to keep this in observes: “The process under way to renego. the Trump administration do for North American energy trade—and can Free Trade Agreement (NAFTA) do not was proposing heavy tariffs on imports of what could go wrong. as he has threatened to do.S. by Canada and Mexico. Gary energy journalist and frequent ber. angering Canada. But Hufbauer and Jung noted it could go er for more talks.S and the NAFTA update to encourage much-need. to help reduce the costs of trade. contributor to POWER..S. head 4. clear he wants far greater bottlenecks on the mind as they consider possible changes to the tiate NAFTA could jeopardize energy coop. As the latest round of the renegotiations end. an ex. “could face challenges in liberalizing the officials from the three countries should use renewable energy sector owing to U. Ana.S. border with Mexico near El Paso. recently by NAFTA. Fences line both sides of the U.S.S.. 50 www..” edging closer to collapse as negotiators gath. If the U.” badly for cross-border trade. —Kennedy Maize is a long-time treaty. head of the American Petroleum Institute will also reduce its dependence on less stable producers such as Venezuela and the Persian tors could also commit to the development of of the American Petroleum Institute.S. “The new NAFTA should seek full liber- lysts say the end of NAFTA could have nega. ington laid out what a revised NAFTA should mantle NAFTA. particularly for the “The North American Free Trade Agreement. began. treat and reuse water. efforts to conserve. Treatment of water is often needed. boilers. Articles include: • A Primer on Reverse Osmosis • Advantages Gained in Automating • Wastewater Sludge Centrifugation Technology Industrial Wastewater Treatment Before Drying • Mitigate Corrosion in Plants • Biological Wastewater Treatment: Condensate-Return Systems • How To Properly Size A Maintaining the Needed • Beware of Flow-Accelerated Steam Trap Microorganism Population Corrosion • Modern Water-Treatment • Cooling Towers: Managing Tighter • Water-Saving Strategies for the CPI Challenges Water-Discharge Regulations • The Financial Benefits of Water • Challenges of Drying Sticky • Water Takes the Stage at Achema Treatment Wastewater Sludge • Cooling Towers: Estimate • Troubleshooting and Solving a • Using Sensor Technologies to Evaporation Loss and Makeup Sour-Water Stripper Problem Optimize Maintenance of Power Water Requirements Plant Water Systems • Understanding Boiler Circulation • Superheater Problems in • Desalination Expands.com 30362 . water conservation. to prevent corrosion for example. some of the latest technological advancements and more. but Energy • Biological Wastewater Treatment: Challenges Remain Steam Generators Selecting the Process • Pressurized Piping: Sampling • Plus much more • Treating Wastewater for Industrial Steam and Water Reuse Learn more at store. wastewater treatment. This collection of articles from POWER magazine presents Industrial a timely and informative Water Use overview of global efforts and Treatment on industrial water-related Guidebook topics. With water scarcity as a serious global challenge. Industrial Water Use and Treatment Guidebook Industrial uses of water are many: in cooling towers. and for reuse or disposal. It includes articles on cooling water. as well as to reclaim water via desalination are leading to new technological advancements. as process and wash fluids and more.powermag. condensers and boilers. dissemi- nating and applying engineering knowledge for improving the quality of life. It has offices in Beijing. Section XI. ■ Dynamic restraints (snubbers) used in sys- tems that perform one or more of the three functions identified above (Figure 1). The ASME OM Standard Committee was chartered to develop ASME’s Operation and Maintenance of Nuclear Power Plants stan. and certain dynamic restraints (snubbers) stands on its own. Lippy T he American Society of Mechanical 1. tion. Among oth- er things. est standards-developing organizations snubbers allow movement. and com- municating the excitement of engineering. Between the 1960s and 1980s. valve” requirements from Section XI to im. form a specific function in shutting down dard (OM Code). many of the inservice testing (IST) requirements were embedded in the ASME Boiler and Pressure Vessel Code. cess shock or sway caused by seismic and other transient forces. ■ Pumps and valves that are required to per. Snubbers. However. Its stated mission is: “To serve diverse global communities by advancing. or in mitigating the consequences of an accident. Courtesy: beyond the states. their safety function when activated. which primarily dealt with stan- dardized weld/component inservice inspec- tion (ISI) examinations instead of component functional testing. India.powermag. the inservice testing program detects and monitors valve safety function readiness and degradation for existing nuclear plants and new builds. valves. Hylko and Ronald C.com | POWER December 2017 . 52 www. Brussels. Belgium.” ASME provides specific operations and maintenance (OM) codes to perform preser- vice and inservice inspections and testing for many of the components used in existing and new nuclear reactor designs. today the Operation and Maintenance of Nuclear Power Plants standard for inservice testing of pumps. Mechanical and hydraulic snubbers are designed to protect piping from ex- Engineers (ASME) is one of the old.S. James M. NUCLEAR ASME Operation and Maintenance lnservice Testing Program Ensures Nuclear Component Operational Readiness Originally embedded in the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code. the snubber becomes activated and acts as a restraint device. ing IST requirements and acceptance criteria. However. its work extends well pulse event occurs. ■ Pressure relief devices that protect sys- IST provides reasonable assurance that tems or portions of systems that perform one or more of the three functions identi- safety-related components will perform fied above. Creative Commons/Sylvlba China. such as thermal expansion or contraction. separating the “pump and The OM Code requirements apply to: a reactor to the safe shutdown condition. when an im- in the U. and New Delhi. in maintaining the safe shutdown condi- prove efficiency when developing and refin. During normal operation. Items such as reactor safety tory appendices. The NRC’s conditions are included in coolant and forming the reactor coolant pres.” enables utilities to systematically identify The non-mandatory appendices are: Code Cases (CCs) clarify the intent of the problems and take action to repair or re.55a (10 CFR 50. if they are ■ Appendix A. This coincides with the NRC’s policy to standards developed by participants. “ASME Code til the next TS test. porated into the Code at a later date. “Inservice Testing of Pressure sions are legally binding NRC requirements Class 2 (Quality Group B) items are non. “Dynamic Restraints (Snub. portant to note that the CC has not yet been ods” approved in RG 1. “Check Valve Testing Fol. IST is intended to provide confidence Plans for Inservice Testing of Dynamic relief requests). the provi- block valves fit into the Class 1 category. ■ Appendix C. “OM Code: Section IST. or 3 systems and compo.” which ■ Appendix G. Restraints” disapprove CCs in RG 1. the 2008 Edition. the NRC will systems and components containing reactor approve or condition (determine the extent of compliance) the ASME Code edition or ad- denda “by reference. “Sample List of Component In July 2006. “Flowcharts for 10% and 37 Cases Not Approved for Use. “Dynamic Restraint Design Guide (RG) 1. ■ Appendix E. ■ Subsection ISTD.” Upon incorporation by reference isolation valves. with conditions on their safety. “Preparation of Test Plans” requirements.192. “Acceptance Guidelines” Any published CC that has not been an- ■ Subsection ISTC. and that has an expiration date that is Valves in Light-Water Reactor Nuclear clear Power Plant Systems and Compo. Snubber Visual Examination” test frequencies greater than 2 years. It has a valve ■ Subsection ISTE. and the licensee shall ■ Subsection ISTA. and power-operated relief of the ASME Code into 50. “Comparison of Sampling Code” with or without conditions (such as test. but not designated Class 1 or 2. existing ASME Code. include the Nuclear Regulatory Commission assembly. “Inservice Testing of ■ Appendix M. ASME OM are operable and have been since the last TS ■ Appendix D. not incorporate the grace period into the nor- ments” lowing Valve Reassembly” mal testing schedule. IST is not intended to determine ■ Appendix B. NUCLEAR Inservice Testing vice Testing of Components in Light-Wa. “Test Parameters and Meth. “Pump Periodic Verification Facility Applications. and are intended to be incor- degraded.” Snubber Testing Plans” In the case of CC OMN-20. while making NRC activities effective and efficient. the ASME Code Committee Pumps in Light-Water Reactor Power Deterministic Considerations” approved eliminating CC expiration dates. “Check Valve Condition amended its regulations to incorporate by cooling. the NRC may that the component will remain operable un. bers) Service Life Monitoring Methods” The CC allows a ±25% window for up to a Division 1. The mandatory appendices Part 50. (NRC) and licensees. The process service Test Frequency. The ASME Codes are voluntary consensus A motor-operated valve (MOV) is a combi- actor Nuclear Power Plants” standards developed by participants.192. Operated Valve Testing” Quality Assurance Requirements for Nuclear IST provides reasonable assurance that ■ Appendix V. Technical nation Checklist Items” can be endorsed by the NRC in Regulatory Specification (TS) surveillance testing is in. is not expired and may con- Power Plants” nent Testing” tinue to be used.” Parts of the standard that are not adopted The ASME Codes are voluntary consensus or conditionally acceptable must be justi- fied. The subsections are: ■ Appendix H. “Operation and Mainte- tended to verify that components and systems and Operating Information” nance Code Case Acceptability. Class 3 (Quality Group C) ■ Appendix III. it incorporates Code Structure ■ Appendix F. which nation of two separate devices. “Risk-Informed Inser. Quality-Group-A systems and components Nuclear Power Plants” Effective August 17.55a. Class 1 (Quality Group A) includes Power Plants—Post-2000 Plants” developing its own standard. “Dynamic Restraint Exami. reactor shutdown. “Inservice Testing of concern that can be addressed by an approved ASME Class 1.55a) “Codes and valves. Pumps in Light-Water Reactor Nuclear ASME Code edition or addenda. Alternatively. nulled. and OM Code Case OMN-20. “Inservice Testing of ■ Appendix K. the 1983 Edition through the 1994 Edi- examples include diesel generator support Power Plants” tion. A CC component operability. the 2011 Adden- removal systems. The OM Code is split into three divisions. ■ Subsection ISTB. and the 2012 Edition of Division 1 of the systems and components are important to Testing of Active Electric Motor Operated ASME OM Code. is divided into six 4252-1. 2017. Some Valve Assemblies in Light-Water Reactor use. Title 10 of the Code of Federal Regulations sure boundary. or provide alternative place safety-related components. “In- safety function when activated. and residual heat Monitoring Program” reference the 2009 Edition. a mechanical device to optimize a | December 2017 POWER www. 2. reactor coolant pressure boundary are: standards. “Application of Table ISTD. It is im- subsections.powermag. such as emergency core ■ Appendix II. Relief Devices in Light-Water Reactor (Figure 2). There are five mandatory and 12 non-manda.com 53 . two-year test frequency and ±6 months for is the focus of this article. ■ Appendix I. maintain nuclear plant safety. Rather. with conditions on safety-related components will perform their Test Program” their use. “Reserved for Pneumatic denda to the 2008 Edition of ASME NQA-1 cooling water pumps. the use of “grace periods” into the OM Code. “General Require. “Preservice and Inser- vice Examination and Testing of Dynamic Federal Register Rulemaking Motor Operated Valves Restraints (Snubbers) in Light-Water Re. “Preservice and Inservice da. “Design Guidance for Nu. and service water and component ■ Appendix IV. instead of nents.193. ■ Appendix J. Plants—Pre-2000 Plants” ■ Appendix L. and the 2009–1a Ad- systems. If the NRC believes The purpose of IST is to detect and monitor ter Reactor Nuclear Power Plants” there is a significant technical or regulatory for degradation in components designated as ■ Subsection ISTF. the NRC important to safety. after July 2006. when the MOV is required to fulfill its re- trical-mechanical device used to position One of the major changes to the tradi.powermag. of contacts” contributed to the most MOV mons/Khepster failures over a five-year period. tive Electric Motor Operated Valve Assem- ing during an inspection at the Browns Ferry plant in Alabama. In many cases. NRC Engineering “Preservice and Inservice Testing of Ac- Area Assistant Lead Inspector Atif Shaikh examines a motor-operated valve and associated pip. rather than just a stroke due for an IST. Courtesy: NRC blies in Light Water Reactor Power Plants. Motor-operated valve (MOV). as well as frequencies and the determination of the testing frequencies. The general and specific requirements for testing and acceptance criteria are provided in the appendix. Pumps. Vol. limit switch. the stroke time requirements. NUCLEAR time and exercise test. and MCC breaker cell contacts. that is. Mandatory Appendix III.S. quired function and shall be conducted in the valve assembly from a remote location tional ISTC testing for MOVs is the use of the as-found condition to assess changes (Figure 3). MOV and actuator. a handwheel is vice Testing. NRC technical report con- ference proceedings NUREG/CP-0152. that is. 9. with many valve position indication verification and pability exceeds the capability required to of them being safety-related. desired fluid control function. As-found testing is not required prior ability to operate under severe conditions den based on the known condition of the to maintenance activities if the MOV is not anticipated during plant design. Courtesy: Creative Com. to extend the examination/testing intervals to a significant periodicity. In this photo. operate the MOV under design basis condi- safety of the plant depends on the valve’s this provides a significant reduction in bur. Safety.” contains requirements for providing a more comprehensive testing method for MOVs than that provided by Subsection ISTC. strophic releases. tions. and continued good performance. risk insights and diagnostic testing to extend in MOV functional margin. Nuclear Regulatory Commission (NRC) oversight. inspectors that work on-site at every nuclear power plant in the U. “Proceedings of the Twelfth NRC/ASME 3. It also conducts various inspections to verify that safety requirements are being met. 2. If maintenance activities 54 www. motor control center (MCC) contactor relay. an elec.” reported in 2014 that “failure also mounted on the actuator to allow manual operation. the in- The piping systems in a typical nuclear or eliminate the requirements for OM Code crement by which an MOV’s available ca- plant include hundreds of MOVs. and the licensee is provided with some flexibility in the determination of the exam and testing requirements needed to assure MOV operational readiness. Inservice Testing. and an actuator. often from the power plant control room. Usually. if needed. related valves are required to prevent cata. The NRC has resident Division 1. The most frequent failed parts were: ■ Contacts—80 ■ Contactor—12 ■ Fuse—10 ■ Limit switch rotor—10 ■ Coils—10 ■ Wiring—8 ■ Electrical termination (lug/connector)—8 ■ Disc—7 ■ Switch—7 ■ Gears—7 There are minimal requirements listed in the OM Code regarding testing and examina- tion.com | POWER December 2017 . IST shall commence tion or throttling. The contact failures included torque switch. MOVs have an electric motor that can be used to Symposium on Valves. It is required that the Mandatory Appendix be followed in its entirety to ensure compliance with the ASME OM Code for testing MOVs. MOV Failures. and Inser- position the valve remotely. The benefit of implementing Appendix III is that it pro- vides detailed knowledge of the MOV and actuator condition by using diagnostic test- ing methods. using risk-informed methods. preventive maintenance ac- tivities. such as isola. or undergoes maintenance Electric Motor-Operated Valve Assemblies tain valve types (such as ball. IST values shall be immediately censee is required to test pumps at full-flow margins that account for potential perfor. or other measured engineering parameters IST. from an 9000. “Records and Reports. Committee Task Group. thrust. small modular reactors. and dia. Also. torque. service. as operational. com) specializes in safety. Replacement. necessarily reflect those of ASME. and former operation or cold shutdown. whichever is be documented according to Section III. liquid metal reactors. However. If insufficient data exist to determine previous and new IST values shall be identi. The applicable MOV tered when justified by an engineering evalu. repair. additional appendices to address other types determined. confirmed. Although main. repaired. CCs are OMN-1. then the IST shall be conducted in the ■ MOVs with adverse or harsh environmen. with acceptable operating new IST values shall be determined. design. determined or confirmed. designs either being built or proposed for de- sign development. heavy water reactors. NUCLEAR are scheduled concurrently with an MOV’s ■ MOVs with high-risk significance. Deviations between the flow” testing. Examples maintenance that could affect the valve’s include the addition of Mandatory Appen- dix IV for air-operated valves. ing and monitoring OM Code component interval shall not exceed 10 years. All MOVs within the scope of Appendix III an engineering evaluation. and high-temperature gas-cooled reactors. placed. or maintenance III does not meet the acceptance criteria. If the nance activity. “Risk Informed Testing for Motor Operated Valves. may be grouped together based com) is senior manager engineering pro- may be considered an exercise of the MOV. the gram includes a mix of static and dynamic condition. to justify a Grouping. or undergoes es to existing ASME OM Codes. it parameters.” The Path Forward When an MOV or its control system is Several activities are underway.” and OMN-11. or being evaluated for development. MOV Code Cases. MOVs emergency management issues and is a refueling cycle (maximum of 24 months). and periodicity of longer. Also. to establish the acceptance criteria. repaired. ISTF also eliminated the pump test- shall be set so the MOV functional margin placement. similar to the performance. alternative test. if full-stroke exercis. and prior to the mainte. ■ MOVs with abnormal characteristics. The opinions and Additional or more frequent exercising mum amount the available actuator output content expressed in this article requirements for MOVs shall be considered capability must exceed the valve operating are those of the authors and do not in any of the following categories: requirements. fied and analyzed. in ac. the li- culations for determining MOV functional service. which could be affected by re. “Alternative Rules for ation of test data. Grouping MOVs shall be justified by —James M. The ASME OM Code must stay ahead of the IST interval according to Appendix III. | December 2017 POWER www. Colorado. acceptable limits. For instance. The operational OM Standards Committee. ■ Normal Exercising Requirements. This testing is condition in accordance with the pump/sys- mance-related degradation. and Full-cycle operation as a result of normal and valves. ISTC. Verification that the new the development and design of these new then MOV IST shall be conducted every two values represent acceptable operation shall types of reactors to ensure that the testing refueling cycles or three years. trose. before the the OM Code beyond light-water reactors in order to address new and advanced reactor MOV is returned to service. Regarding post-2000 reactors. methods. one of the phragm valves). and with similar plant service Ronald C. or both. until sufficient data exist. the maximum IST burden associated with testing and exami. previously established IST values shall be and Subsection ISTB is that workarounds Test Interval. plug. dynamic MOV When an MOV or its control system is re. If the MOV was not removed from for new reactor builds. MOV shall be declared inoperable. requirements. includes cal. criteria. or maintenance. such as passive reactors. For example. MOV performance testing. new IST values shall be ISTC’s Mandatory Appendix III for MOVs. teria. For example. correlated to thrust or torque may be used as-found condition. cost-effective method for detect- longer IST interval. and may be al. Hylko (JHylko1@msn. Preservice and Inservice Testing of Active performance testing is not required for cer. that could affect the valve’s performance. or Maintenance. The IST interval. or the previously established of power-operated valves. test results.” tests/exams are all considered in providing a applicable MOV or MOV group. nation requirements specified in Subsection degradation. with identical or similar motor operators frequent contributor to POWER. and shall be full-cycle exercised at least once per ing techniques. are within ing allowances for “minimum recirculation does not decrease below the acceptance cri. chairman of the ASME ing of an MOV is not practical during plant Acceptance Criteria. in Light-Water Reactor Power Plants. Repair. plant operations or other code requirements conditions. including chang- replaced. readiness of each MOV within the scope of chairman of the ASME New Reactors OM formed during the plant’s refueling outage. The IST pro. quality.powermag. Lippy (rcl@tnorthconsulting. before the MOV is returned to provided in ISTB are no longer permitted cordance with Appendix III. on design basis verification and preservice grams at True North Consulting in Mon- if documented. Appendix III shall be based upon the mini.com 55 . such functional margin determined per Appendix Static Versus Dynamic. it shall be per. This reduces the cost and thorough. and expansion of IST values shall be confirmed. tal conditions. or the major differences between Subsection ISTF experience. intended to demonstrate that performance tem design to satisfy the ASME OM Code tenance activities can affect IST intervals. LUDECA provides predictive year’s event. sure.000 psi. Northern pumps provide with lower installation costs compared the right quantity. including for energy unique design contains no castings. during. systems. ultrasound ter in Houston. The microgrid. a subset of a larger power low viscosities. and provides the right 56 www. static excitation program. Northern’s performance after bearing conditions receive a “good. and its cogeneration solutions are company to be very adaptable to custom designed to ensure grid stability. ation solutions. smooth. and before and many others. Rotary LUBExpert.” Figure 2 criteria include flows from cc/rev to 300 “bad. and training. Grantsburg. along with related software. and friction and temperature. TPS is Nidec ASI specializes in products and rentals. viscosities from 0. which rotary gear pumps for industry. and is It ensures the use of the right lubricant. petro. services for power and system control believes that ultrasound testing and ratory.northern-pump. and forging new relationships. combines Gear Pumps for Severe SDT’s measurement capabilities and user interface to create an onboard Applications lubrication and greasing assistant. promises to be testing. Booth 1116 — Northern Management Program technical program and its exhibit hall.500. services. discharge pressures to 2. The configurations and material selections. TPS (http://tps.tamu. Brown Convention Cen. corrosive and abrasive grid connected with generators and data management aspects. become inadequate due to increased useful for rural electrification projects. Pump. The company’s 4000 TICS Smart Energy. Power Plants and System including laser alignment. are highlighted electrical generators. Texas. rithms guide lube-techs before. electric industrial Symposia (TPS) is a vital industry rectifiers. and non-pulsating chemical. The company machinery lubrication are key to a suc- A sampling of the exhibitors. in the right location.com | POWER December 2017 .com the globe. company also acts as a main contractor Northern pumps are available in both for the installation of small power gener- horizontal and vertical configurations. LUDECA organized by the Turbomachinery Labo. and balancing the perfect forum for exchanging ideas Control Operators equipment. event. a forum for the exchange Booth 3035 — Nidec Industrial Solu- of ideas between rotating equipment tions. in line pressures. held December 12–14 at Products and Services for and proactive maintenance solutions.5 to 1. and operate at a variety of flow loads. products and services have a wide range NALYSIS SUITE (UAS)—that powers its and temperatures to 850F. heavy-duty. positive-displacement. because the benefits of reli- in this section. power. The company’s in-house and the company offers tailor-made. Nidec ASI has installed more than 400 MWh of its Battery Energy Storage System (BESS) worldwide. hydraulic oil. eliminating the need for pulsation Part of an Asset Condition and water industries through both its dampeners. traditional infrastructure proj- ects. part of Texas A&M University. power management system. chemical.com tion requires more than just spit and products and services in 2016. LUB- gpm. lube stroke of grease and its effect on bearing oil. Algo- Northern Pump manufactures high-pres. vibration analysis. LUBExpert monitors each those applications are for seal oil. called AR- custom pumps. is a smart microgrid Figure 3 series pumps can handle both high and (Figure 2). Italy engineers and technicians from across www. and after re-greasing (Figure 3). Milano. designed results in optimal lubrication parameters to perform in severe applications.000 renewable energy facilities. Figure 1 Machinery Lubrication as bomachinery.nidec-industrial. Its 4900 series (Figure infrastructure—the power management routes and set maintenance intervals 1) is a hydraulically balanced pump. powered by SDT.edu/) Ultrasound Testing and has been known for its impact on tur. and starters for auxiliary equip. and static VAR compensators. flow. liquids. Among on all assets. provide a boost for systems that have providing an area with electricity. coating. ability and the cost savings from smooth ment in all types of power plants and operation can be substantial. a constant. savings and environmental sustainabil- but all machined components allow the ity. at the right time. pump. cessful asset condition management products and services. it can system—can be an independent grid based on either calendar or condition. Wisconsin Keeping machinery in top running condi- where 360 companies exhibited their www. From the first symposium in 1972. oil and gas. With UAS. including excitation systems.” or “suspect” status report. and their provides variable speed drive systems. LUDECA’s High-Pressure. Nidec ASI’s Expert includes software—the ULTRA- cps. LV T he Turbomachinery and Pump and MV soft starters. controlled by smart users can design specific lubrication rates and speeds. This polish. The system has a wide range of uses to power elec- tronics. operators worldwide.powermag. aerospace. Northern’s of applications. fuel oil. SHOW PREVIEW to larger. the George R. air. and Doral. Florida compressors (Figure 5). Workflows. and company’s engineering services that packages compressors for virtually any can help with projects such as milling medium-voltage VFD train with a step-up air and process gas application.kobelcocompressors. pressors and pumps. consumption by more than 2. Kobelco designs its prod. CFturbo offers con.com (Figure 4). from scratch. maximum output power of 15 MW.sulzer. generators. nitrogen and process of machinery is important in that regard. management of work from design sultancy and support in the introduction stage through to inal site installation. along with services Its services are aimed at turbines. Germany sors include screw gas compressors www. Booth 2735 — Ludeca Inc. including CO. which steps up input speed and Figure 7 centrifugal compressors (multistage generates a high output speed for com- and single stage) have uses for reinery. Thus. Houston. The VECO-Drive motors. and metha.com 57 . Crailsheim.000 reduced lead-time and minimizing cus- The software allows a designer to start rpm. and safeguard the environ. Switzerland geometry. Texas https://en. The company will Optimize Design and electric grid from high inrush currents. With expertise in all compressor compared to a comparable VFD system. NH3. Servo motors designed to provide high performance in to Boost Efficiency and can be used as starters to protect the tough environments. Texas or pump. LNG. It combines the reliability of bilities. to simulation. CO2. and casings for stators and volutes. Since additional power and discuss how the company’s services Engineering Software. CFturbo Compressors for Air and also helps with automatable worklows Process Gas Applications from conceptual design. manufactures.com | December 2017 POWER www. Its modules help with the to 100%. ventilators. and pressors. axial impellers http://ludeca. with cryogenic services to –200C Voith’s solution is the VECO-Drive (Figure (–330F). Booth 2746 — Kobelco motor and a variable-speed compressor Sulzer’s in-house manufacturing capa- Compressors America. hydrocarbon gas. Drive system reduces annual energy ating costs. pumps. Booth 2023 — Sulzer.com for pumps. Compared to a typical full-scale www. NH3.powermag.. is supplied to the drive train. for gearbox. for pumps. the VECO- ucts to boost productivity. both oil-free and oil-injected. Booth 2145 — Voith Turbo Inc. Each sys. Houston. components such as turbine blades. supported by nol services. SHOW PREVIEW indicators for lubrication and bearing design of radial and mixed-low impellers condition. with full refurbishments of rotor petrochemical (PE/PP). which saves Sulzer has a range of pumps (Figure 7) on capital expenditures. Sul- model in just a few minutes. tool path calculation and simulation. is installed between a constant-speed blades and coils available. and Simulation main motor can be used. reduce oper. the whole speed range.cfturbo. Figure 5 Equipment Sulzer’s maintenance solutions include compressor impeller. and large optimization of turbomachinery. Its compres. for speciic applications. Sulzer uses 3-D printing to create Moving from design point to a 3-D an eficient way to make speed variable. offering interactive design of turbomachinery. Kobelco can recommend Its component eficiency is rated at up to and engineer the optimal compressor 97%. Kobelco integrally geared centrifugal gas Maintenance Solutions compressors can be used for a range for Rotating Industrial of process gas applications. tomer downtime. showcase its 3-D printing capabilities at Product Development and the electrical superimposing gear is TPS. turbines. of CAE methods. The company’s single-shaft 6).com mechanical gears with the productivity of attendees to talk with its onsite experts low-voltage VFDs.000 MWh ment.voith. a smaller can work in a variety of applications.. and turbines. That’s what Voith’s engineers designed the system zer’s 3-D printing expedites production CFturbo promises with its software for for compressor and pump applications compared to traditional casting. com- for the design. post-calculation. Cl2. That’s all part of the Kobelco designs. Controlling the speed natural gas. Figure 6 to the inal product.com Efficient Control of Compressors and Pumps Figure 4 Industry always is looking for opera- tional eficiency. O2. or redesign an existing and a speed adjustment range from 50% Winterthur. Sulzer encourages conference www. Booth 1511 — CFturbo. ventilators. technologies. the measured system eficiency tem is custom-engineered for optimum use in work such as the machining of a of a VECO-Drive is about 2% higher over performance. with a maximum output speed of 15. Hjulmagervej 55.tacoa@us. select those with (30) after their names. Rd.firesleeveandtape.. VA.com AC BOILERS SpA. visit www. In the Product and Service Directories. China 5401 Oakley Blvd.jonasson@acoem. 400 888-874-4779 their information in our online Buyers’ Guide within the Perimeter Center Terrace. MI 48393 The deadline for updates that will appear in next year’s ABB Inc. Denmark 9000 0331738111 SEARCH ONLINE. francisco. gary.com site any time before then. PIAZZA F. A Rd STE 700.C. including one for circuit breakers (30). Box 7. Moorpark.com HOW TO USE THIS GUIDE
[email protected] past year (through early November).acousticeye.pow. 29801 Euclid Ave.com new.com the powermag. Wixom. info@acousticeye.. and a Service 704-587-8888 pes@ch. There you’ll find Abengoa. 431 State den SE-431 21 St. NC 28273 +41 58 589 24 86 (below). Turn to the Product Directory page that lists test equipment. To edit or Wickliffe.acha@ch. NY +46 31 706 28 00 13669 anchi. Ste. 90). Inc..acboilers. Baden. OH 44092-1832
[email protected]. Turgi. To ensure current GA 30346 www.us.com www. 1100. Swe- AB Technology Group. GALLARATE.com information.com update a listing. 16401 Swingley Ridge subcategories listed.abb. 248-295-0880 print Buyers’ Guide will be October 1.com Acromag.com Directory (p. 93021 www.liqui-cel. Specialists.se 610-906-3549 www. info@liqui-cel. 30765 S. Inc.aalborgcsp.acromag. Their ads appear on the pages www.com of circuit breaker test equipment.com ermag.com lists manufacturers’ and service providers’ complete contact information. 81). Houston. ACOEM AB. Atlanta. ABB Turbo Systems LTD.cecoenviro. a Product Directory (p.com 58 www. 12 Greenway Plaza. Chicago.hutson@abengoa. click on the Buyers’ Guide button on 440-585-6724 www. The POWER Buyers’ Guide consists of a Company Directory 13840 South Lakes Dr. TOO 1-213-379-1611 sales@acboilers. A.com and click on Buyers’ Guide to update your www..abb.powermag. Box 1491. The Company Directory www.abb.com IMPORTANT INFORMATION info@abthermal. ABB Switzerland Ltd. Char. TX 77046 This print directory includes companies that updated ABB Enterprise Software. 3.fixturlaser.com AcousticEye.com Listings in boldface type indicate companies that are
[email protected]. saldo Caldaie. Ogdensburg. Italy 21013 Aalborg. Switzerland 5300 lotte.com advertisers in this issue.com FOR VENDORS www. formerly An- noted. MO From the companies listed below the test equipment 63017 subcategories. IL 60612 joy.. tion Systems Austrasse. Excita- Membranes Business Unit. Brugger- 50Hz 60Hz Converter Inc. BUFFONI Aalborg CSP.abb.com button to search by company or keyword in the online www. 216 N strasse 17A. Mölndal.m. 5146G 636-519-2300 Then consult the Company Directory for their contact Commerce Ave.com Visit www.com www.com | POWER December 2017 .com information listings at ELECTRIC POWER.com www.abengoa.com/turbocharging Suppose you want to contact one or more manufacturers www. CA christopher. Chesterfield.com/unitrol categories also have subcategories.abb.com and click on the Buyers’ Guide
[email protected] POWER Buyers’ Guide. Wixom listing by March 2018.COMPANY DIRECTORY 2 18 BUYERS’ GUIDE 3M Industrial Business
[email protected]. 2018. PA 15108 Amec Foster Wheeler. P. Sanford.com AMEREX ENVIRONMENTAL SER- 930 Folly
[email protected]. 2700 dlb2@allegheny-ind. 284 Three Tun Rd. # jcampbell@amerex-aes. 1 Altran Court.com ing.O. 29412 1408 E Church St. www.com Division.aee-vonroll.com alexandra. Power Business Unit.mckernan@aecom. Ste.aldenlab. Ste.. WA 98188 sales@ambassadorco. 200. TX 77070 cmceachran@aa-ba. 201 HOUSTON ST.americanchemtech. ADAPTABLE BLENDING &
[email protected] info@aee-vonroll. IL 62526 Brooks.com 855-425-8726 devon. 301 Round Hill Dr.com OH 45242 77511 AeroGo. 801 Pennsylvania www.com 800-832-2438 Allied Industrial Marketing. Ste 300. 321-610-8977 Rd. Livonia.com Holden..alturair. Cedarburg.com www. OH 44143 American Chemical Technolo- www. Waltham. www. 10131 Mills Rd.com
[email protected] 734-525-0300 Alstom USA.com 206-575-3344 www.com 770-688-2500 323-832-8316.Von Roll Inc. MI 48836 search Dr.amecfw. FL 32940 Airfloat.com 517-223-0300 30092 12190 Hubbard St.com Rouge. MA 02451 www. Exton.com | December 2017 POWER www. Tukwila.com American Association of Boiler #12-557.a-s-h.com Welding. France 92300 COMPANY DIRECTORY 973-366-5550 customerservice@airmatic.. 609-720-2000 St.ADVfiltration.com contactus@adaes. Cincinnati..com info@aerosimacademy. 440-684-3000 X105 AE&E . Norwalk/Los Aersoim Flight Academy.com 32829 12190 Hubbard St. 14010 Gracebee
[email protected] AEGIS Prime Solutions. KY 40109
[email protected] www. Muscatine.com +33 1 4149 20 mark. 5361 info@alliedpg. 225-388-7402 #107. dpi_marketing@diamondpower. 485 E.AMEREX-AES. Ste.com agetmanufacturing1938@gmail. Ste. Inc.. Baton ADA Environmental Solutions. diane. MA 01520-1843 Ambassador Heat Transfer Co.com P.com www..airoflexequipment. Charleston.santistevan@ada-cs. A. Chattanooga. TUCKER.com kate.com Young Pine Rd.biz power@airflowsciences. 100.com WWW..com 619-449-1570 303-734-1727 AEI Metallurgical Services.com www. www.O. TN 37405 Albemarle Environmental Info@aegisprime. Alvin. GA Airflow Sciences Equipment. MI 407-234-1788 48150
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[email protected] www. CA 92020 Highlands Ranch...americandg. Highland Hts.Activu.ambassadorco. 412-262-9050 LAKESIDE PARKWAY.. Livonia. Princeton.. FL Airflow Sciences Corporation. www.adaes. 30 Shrewsbury St. info@alliedindustrialmarketing. 457 Cream- ery Way.COM www.com AECOM.alliedindustrialmarketing. PA 19355-3981 Levallois-Perret.. El Cajon. 7777 N. MI 200.r..b@aerogo. NW. CO 80129 mercury@albemarle. South. Norcross.alstom.com Alden..aerogo. 9135 S.airflowsciencesequipment. Ste. 451 Florida St. Inc.. NJ www.com www. 508-829-6000 10080 Alliance Rd.airmatic.com www. 855.com 563-264-8066 Altran. INC. Melbourne.com VICES.com 877-292-2343 com info@americandg. 45 First com Ave. West. Ave.alstom. OH 44601 www. IA 52761 Canal Court.com 513-792-9800 cynthialeathers@adaptableblend. Van Riper Rd.altran-na. Alstom. Inc. www. 5 academy.com/mercury info@alturair. BATAVIA. CO 80120 www.adaptableblending. Wickham Rd.com Allegheny Industrial Sales Inc.. IL 60510
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[email protected] Allen-Sherman-Hoff. FL www. WI 53012 Advanced Inspection Technolo. NJ 08505 303-962-1977 www.agfuels.aitproducts..alstom. Marshall Ave. Littleton.alloybellows. 3 avenue André Malraux.com Assessors. Inc.com 49221 630-406-7756 www. Moon Township. LLC. Alliance.aerosim. Decatur. www.com
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[email protected] Bordentown.allegheny-ind. Orlando. Ridgeline Blvd. x12 32773 kim.. 1985 N.BOX 3342. AIRMATIC INC.org 281-444-3535 Advanced Remediation LLC.com 800-822-6359 www. d. SC Aget Manufacturing Company.org www. CA 90650 Flight Line Ave.com 484-875-1600 Advanced Flexible Systems.. www. 653 Miner Rd.afsjoints. TX
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[email protected] Allied Power Group.com 105 N Jamestown Rd.agetmfg. 1979 ADVANCED FILTRATION CONCEPTS. PO Box www. 202-495-4960 adam. Rockaway.. Inc.com gies..com 208.com/us www. NJ 07866 Malvern. Houston. Adrian.com GA 30084 Angeles.com 770-613-9788 48150 www.airflowsciences. ON.com Ametek Power Instruments. skennedy@azco-inc. Saint Marys..ampirical.com ternational Mansion. 800-878-9593 492843720 SALES@BUYAWG. WI 54952 704-662-3133 Algeria 18200 Asco Valve Inc.sales@ametek. LLC. .com www.apm4parts. AquatiPro a division of Sentry ATO Inc.powermag.asme. CA 314-781-6100 tegger Strasse 18. 204 www. NC 28117 Mokhtar .de www. www. PO Box Aquasol Corporation.com
[email protected] www.com/nli dmitchell@ampirical.. Surat. 5F. PA 15238 Flour Mill Rd. 08862 Analysts.com 800-999-1358 info@aquasolcorporation. MIAMI. KS 66536 716-564-8888 519-220-0600 www..com www.ameristarfence.com
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[email protected]. NJ 07932 www.. American Expansion Joints. TX 76118 tuary Blvd.com 450-378-2655 dpunwani@avalonconsulting. Inc..com www.azz.ctrdh. NC 27526 800-448-4124 LA 70471 919-557-7300 Asia Carbon Energy.. Tulsa.aquametrologysystems.
[email protected] [email protected] www.com www....com AREVA Inc. 4 Sanc.amwei. CA NY 10016 5990 732-826-7600 Northrop Ave.com www.aquatipro. www.com 43 316 6902 2509
[email protected] www.avalonconsulting.ascovalve. 1555 N Mingo Rd.... Worth. GA 502. Perth Amboy. MN 55082 son St. 17406 810-229-7900 866-573-9849 derek. Shenzhen High.com www.com www. Two Park Ave. China 518057 sales@appliedgasturbines. 434-832-3702 St. 23555 GOLDEN SPRINGS MO 63110 ANDRITZ . a Division ASK-EHS Engineering & Con- Inc. Varina.com 800-336-3637 www. St.. TX 77008-6294 OK 74116 triot Blvd. 80 Thomp. Boyn. Hawthorne.com Christine.com www. PA. Cam- 651-430-2270 Andax Industries LLC.BUYAWG. 260 53. 351 Smith St.com American Industrial Supply. IN 47838 Pittsburgh.com Apex Instruments. Automation Training Inc..
[email protected] Yong www. jijel. Fort Ampirical Solutions. Inc. 585-263-7700 561-732-6000 J2G 8N1 IL 60565 power. NE 191st St.com Arid-Dry by Controlled Dehu- midification . 3030 Maxroy brand. 100. Ltd.com American Pulverizer Company. Stillwater.appliedgasturbines.ato.ameind.com AZZ | N L I.areva.com
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[email protected]. Elizabeth City. UT 84014 www. (Druse- 888-664-6762 Topeka.hmeinc.com | POWER December 2017 .com lands 7521PS 701-775-8480 www. 300. Energy Heyl & Patterson. OH 44646 Ave. Spring. 1413 E. Anderson. Products. Kampveldstraat 51.net Ave.us 513-827-9169 Larry@power-n-water. Inc. 1000 www. 1075 Andrew Dr. SE.com 801-554-3791 HRST.IG Watteeuw International erick. Haymarket. IFS North America. Brookfield.hyprofiltration. Palm City.net way.. Inc. TX 10448 Chester Rd.com www.hoffmanninc..wolf@ovocontrol. NC 27909 c.. 1125 Fir susanhemmi@imagevisioninc. Belgium 8020 ogy (Americas) Co. PO Box 13158.hesslernoise.com +31 74 3030 300 www.com RBohne@imperialcrane. Hessler Associates.com
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[email protected] roe St. Northeast.com www. 19477 ON.com/industry com 905-319-6411 49 (0) 5673 999-04 www. Midvale.com tion and Analytics.com info@schade-lagertechnik. SMS Energy-Engineering Inc. energy business consult- See our ad on p. ON. Shawcity Limited. Canada K2B 7E9 sion.. WI 53066 siemens.stokes@shawcity. Oxfordshire. 2510 Metro.com sharon@smsenergy-engineering. 2626 Market St. Inc. 4400 Ala.com
[email protected]. 1545 Com. MI 48314 MD 21666 6100 Fox Hunt Ct. 64 SISCO.de services. Canada L6K 3S7 Scherzinger Pump Technology Sera ComPress GmbH. 39 ing.com info@sera-web. Malvern.asp www.schenck-usa. Inc.com 631-242-4010 LA 70363 www. 1201 Sum.com www.com 60525 Oconomowoc. LLC.com
[email protected] Sidewinders. Inc.si-ka-tec. renewable). PA.. se 1. Bothell.
[email protected]. Hous. Bonn. North. 3-1440 Grahams Lane.com www.psotka@sick. 19015 North 93940 Creek Parkway. www.com marketing@sentry-equip. nuclear. Burlington.slingmax.. 144 Intracoastal Dr..com 708-482-8100 262-567-7256 thodous@goscheck. 608-821-8188 Plainfield Rd. CHEMIN DE LA JULIENNE.. LLC. 300. PA 19053 ton.westerhaus@siemens. Smith.schade-lagertechnik. Ste. Rd. Houma.snclavalin. 275 SCHMIDT INDUSTRIES. CA SNC-Lavalin Power.sierrainstruments.com struction management. sera-Strasse 800-86-0200 WA 98011 1.com www.com com www.com 91830 www.bohnhorst@schenck-usa. 303 Industrial ham Hundred Business Park..sargentlundy.com 610-485-8500 801-944-6600 Le Coudray Montceaux. Chicago. Deer Park. 55 East Mon. transmis. Sera ProDos GmbH.smithcurrie. Inc.com SICK.securityconsultingalliance.de www.com bernard.. MI thinkingpower@sargentlundy. Rocklin.com 1793780622 www. 5 Harris Court.com Siemens Process Instrumenta- www.s-k. 312-269-2000 PATTERSON Rd. 966 stefanie. Ottawa. www.com 75 . Schutte & Koerting. CA 95765 Dorstener Strasse 360.. Monterey..com www.usa.sihi-pumps.. Sentran Corporation. 300..co. Security Consulting Alliance LLC. www.net 916-625-0870 Germany 44653 97301 www.. Germany 34376
[email protected]. mercial St. Countryside.com www. UT 84121 SMA America. www. NY 11729 LLC. Trevose. NY 14072 COMPANY DIRECTORY Watchfield.separatorequipment. TX 77032 613-656-1592 and system-wide technical and 215-639-0900 281-436-5100
[email protected] | December 2017 POWER www.sera-web.com office@si-ka-tec. Building L.schmidtindustries.com/index. project www.com nicola. Savage.ca
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[email protected]. Ste. Blvd. Currie & Hancock LLP. 4140 World 4122249 Carling Ave. Ste. 888-600-3134 Blvd. Immenhausen.com Siemens AG. Spring House. 985-346-0122 com info@separatorequipment. Bloomington. BAY CITY.sick. Sterling Heights. 91-92 Shriven. Inc.sauerusa.scherzinger.com SI-KA-TEC® engineering coating PA 19355 48706
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[email protected] equipment-products/deaerators Sohre Turbomachinery Inc.com Resources). Plymouth.. MI 48642 Jacksonville.statsoftpower. 2500 Crane Centre 800-225-0385 Dr. Inc. Midland. 210. tbritt@spirax. PO STT Enviro Corp . langeler- smfdirectory@marketstrong. NY 14850 cago. Hengelo. OH 43302 clarence.spiderstaging. Clerken. jgirouard@setxind. Livermore.us Basin Rd.com 440-543-6000 SUN Technical Services.stork.safetyontheweb. 3031 Viking Way.it Porte..com www.us dfarnworth@sttenvirocorp. IA 52761 Comfort Rd.com 76 www. Inc.steag. Chagrin COMPANY DIRECTORY 514-393-8000 30114 Falls.com
[email protected]. Box 207.net 781-829-1433 www.payet@stork.. Inc.inc@sodimate. Canton.com Structural Group.com Canada N2Z 2P3 terri.com www.com www....com Houston. StaySafe.com 425 Center St. 32526 Stanley
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[email protected]. Inc. 222. Solon.tnb. 265.techtransfer.com 804-748-0461 800-234-8273 www. Tapeswitch Corporation.com Temp-Pro Inc. VA sales@swan-analytical-usa. www.tapeswitch. Ste.. Louis.com www.taprogge. Fort Mumbai. Fondren. Unit 4. 1710 W Hundred Rd.synsysinc. IN 46350 ings Mills.tatapower. Vancouver.com Inc. NY 11385. de l'Industrie 21. The Conklin Sherman Co.tahoesoft. 100 St.com Lane. VA 24471 425-821-6036 lotte.com TMEIC.vonbeck@tmeic. Super Radiator Coils.com Drive. Duncan. Homi Mody St.t2e3.terrasource.com www. Ste. Ste.babcockpower. NC 28217 7875 540-271-3403
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[email protected] Systems Ltd.com info@babcockpower. Business Park.temp-pro. 600 Red www.com www..com TerraSource Global (Gundlach sschreeg@svidynamics. Inc. 215-831-0700 IT Centre.powerindustrycareers.com shalinis@tatapower. 7339 Stockport.ch www. United Kingdom SK1 PA 19468 Central Ave. Ingleside. York. jshaw@tiogapipe. Duquesne. Sainte-Croix.com 77 . Bombay House 23236 Steven@TAGEnergyPartners. Lisle.com www.swan-analytical-usa.com www. Kirk.sunrise-sys. IL Texas State Technical College / www. PO Box land. 824 Lincolnway . Philadelphia. and Thomas & Betts.com Tioga Pipe .com Court Spark Industrial Estate.com www. Wheeling.superpower-inc. Royersford.org
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[email protected]. Folsom.tappinc. Underwater Services. NC 28305 www. www. WI 53589 www.tranter. Houston.trinityequipmentco.com contactucc@unitedconveyor. CA 95742 2681 Coral Ridge Rd.com www.com 713-973-6905 msandlin@ueonline. LLC.tuflok.com 832-261-2416 www.com ciation. 4300 Windfern Rd.outlook. #100.ueonline. Ste. Elmhurst. Augusta.
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[email protected]. NJ 07920 markets for energy. Maye. TX 77015 www. Vibration Solutions.vogtpower. Houston.. W231 N2811 Roundy Circle
[email protected]@vericor. OH 44149 MI 48025 W.warrenbaerg. CA Wheelift. Gibsonia.
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[email protected] www.. ZSI.com/us customerservice@worldwideele- tric. NY 10017 Xenics USA. 2 DART Rd.. B-107. Ltd. Liverpool. Ste.com erik@xdotea. Cartersville. MD vations). XChanger Mechanical.pointtopoint. Inc.com 860-446-9725 skertesz@pointtopoint. 600 Cummings Zequanox (by Marrone Bio Inno-
[email protected]. Ft Lee.wolfmhs.xchangermechanical.com www.. South. Edison.com 514-428-1191 www. MN 56057 Kellogg Ct. LLC.wyssmont. MN 55330 763-576-9040
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[email protected] [email protected] 314-457-3110 China 325105 www.treleani@us. 100-C Hymus 412-262-9050 lottesville.com www.zetec. NJ 07024
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D. ■ timates produced by the Obama administration’s EPA. nesses in the most efficient manner possible. or ozone. is not the end of the CPP be surprised to learn that we have drastically reduced our air pol. The CPP for the first time would have done much to clean up our environment. with the support of EPA to determine that complete adoption of According to a study by NERA Economic Consulting. “Clean Power and necessary. writing for the majority in the MATS case. but coercive federalism and a misap- Despite the “Clean Power Plan” moniker. nitrous fence.” Plan” was a misnomer. never onto energy consumers. debate. But producers and consumers of electricity Climate scientists Pat Michaels and Chip Knappenberger of the alike—which is to say. But inconveniently for CPP backers. Little Effect on Global Warming As with President Trump’s Paris climate agreement withdraw.powermag. Michigan v. under the the CPP would have resulted in a temperature reduction of less CPP. According to EPA. than two one-hundredths of a degree Celsius by the year 2100. we’ve cut derlying basis: the 2009 EPA Endangerment Finding that requires our emissions of the six common air pollutants by an average of the agency to take action under the Clean Air Act to curb emis- 70%. So what was the CPP really after? sions of carbon dioxide and other greenhouse gases. oxides. mind ‘appropriate. by 2030. the CPP decision has been have had a negligible effect on global warming. EPA. allow for more local application of knowledge and innovation. execution of the plan would al announcement earlier in 2017. rescinding the plan does nothing to address its un- gross domestic product growing by 246% since 1970. That’s because have seen EPA regulating not specific sources. federalism as EPA claimed. or “inside the its main target wasn’t pollutants such as sulfur oxides. The late Antonin Scalia. rule.C. 23 states could have experienced retail electricity rate in. According to es. 96 www. which was rotten even on its own terms. despite our What’s more. stated. but rather the perfectly safe carbon dioxide—a Fortunately. decarbonization schemes will carbon-intensive fuel sources and toward others on the premise be on the table.” but establishing emissions guidelines for entire states. which was deemed an EPA overreach by the Supreme Court while pushing significant costs in 2015. Institute for Energy Research in Washington. 20% to 30%. the current administration’s EPA takes a more re- gas each of us emits with every breath. a wide suite of benefits to outweigh those high costs. Higher Electricity Costs The Clean Power Plan entailed The CPP’s overall cost of at least $29 billion annually is three times higher than the cost of EPA’s Mercury and Air Toxics (MATS) few environmental benefits. lution over the past half-century. But one Beyond its concrete implications. As long as The purpose of the CPP was to nudge the economy away from the Endangerment Finding stands. “EPA must consider cost—including cost of The Clean Power Plan’s defenders treat it as if it were a seawall compliance—before deciding whether regulation is appropriate holding back a tide of environmental ills. the CPP would not plication of the Clean Air Act. “It is not rational. by design. As President Barack Obama While not a panacea. In reality.’ to impose billions of dollars in economic costs in return for a few dollars in health or environmental ben- efits. all of us—should rejoice to be rid of this Cato Institute used a climate model emulator that was developed deal. and 10 states could have experienced increases of a whopping 30% or more. the rescinding of the Clean Power Plan expressed on a number of occasions. is a positive step toward freeing energy producers to supply the have made the use of coal more expensive in order to coerce indispensable value of electricity to American families and busi- utilities to use less-carbon-intensive options. the plan would. while pushing significant costs onto energy consumers. and that is necessary and strained view on the role of the federal government. COMMENTARY Rescinding Clean Power Plan a Positive Step Toward Free Market for Electricity Jordan McGillis he Environmental Protection Agency (EPA) in early October sions approximately 25% below 2005 levels by 2020. the plan —Jordan McGillis is policy analyst for the would have reduced the electricity sector’s greenhouse-gas emis. the plan wasn’t cooperative would be wrong. seven states could have seen rates jump That’s not even enough to make you zip your jacket.com | POWER December 2017 . which will beneficial for plant life. one would expect CPP must have presented efits. though. and 30% T announced it would rescind yet another signature Obama administration policy: the electricity regulation known as the Clean Power Plan (CPP).” He added. creases of 10% to 20%. many Americans would The rescinding of this plan. electricpowerexpo. 2018 | EXHIBITION: March 20-21. TN | Gaylord Opryland Convention Center www. Experience the annual meeting of the world’s largest PRB Coal Users’ Group! 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