Pj500m-c Servis Manual

March 23, 2018 | Author: raan4 | Category: Amplifier, Power Supply, Transmitter, Electromagnetism, Electrical Engineering


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PJ500M-CUser Manual LCD Version Manufactured by Italy File name: 500LCD_CHAP_EN.P65 Version: 1.6L Date: 29/01/2003 Revision History Version Date Reason Editor 1.4L 25/03/2002 MN700 PS Update J. Berti 1.5L 14/10/2002 Frontal Bias Adjuist Update J. Berti 1.6L 29/01/2003 A.G.C. Update J. Berti PJ500M-C - User Manual Versione 1.6L © Copyright 1999-2002 R.V.R. Elettronica SpA Via del Fonditore 2/2c - 40138 - Bologna (Italia) Telefono: +39 051 6010506 Fax: +39 051 6011104 Email: [email protected] Web: www.rvr.it All rights reserved Printed and bound in Italy. No part of this manual may be reproduced, memorized or transmitted in any form or by any means, electronic or mechanic, including photocopying, recording or by any information storage and retrieval system, without written permission of the copyright owner. Notification of intended purpose and limitations of product use This product is a FM transmitter intended for FM audio broadcasting. It utilises operating frequencies not harmonised in the intended countries of use. The user must obtain a license before using the product in intended country of use. Ensure respective country licensing requirements are complied with. Limitations of use can apply in respect of operating freuency, transmitter power and/or channel spacing. Declaration of Conformity Hereby, R.V.R. Elettronica SpA, declares that this FM transmitter is in compliance with the essential requirements and other relevant provisions of Directive 1999/5/EC. This page intentionally left blank PJ500M-C Table of Content 1. 2. 3. 3.1 3.2 4. 5. 5.1 5.2 5.3 6. 6.1 6.2 7. 7.1 7.2 8. 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 8.10 8.11 8.12 8.13 Preliminary instructions Warranty First Aid Treatment of electrical shocks Treatment of electrical Burns General Description Installation and Use Preparation Operation Software Controls, Indicators and Connectors Front Panel Rear Panel Technical Specifications Dimensional and Environmental Specifications Electrical Specifications Electrical description PJ500M-C LCD with MN7000 Option Power supply Soft Start Input directional coupler RF Power Amplifier Wilkinson Splitter and Combiner Bias Card Low-pass Filter Ouput Directional Coupler CPU Telemetry connector External telemetry card (optional) PFC Switching Power Supply (optional) Appendix: Component layouts, schematics, bills of material User Manual Rev. 1.6L - 29/01/03 1 3 5 5 6 7 9 9 10 11 20 20 21 22 22 22 24 25 26 26 26 26 27 27 27 27 27 28 28 29 i PJ500M-C This page was intentionally left blank ii Rev. 1.6L - 29/01/03 User Manual WARNING: always disconnect power before opening covers or removing any part of this unit.V. R. In this case can be requested to user to take the necessary measures.5L . 1. Use appropriate grounding procedures to short out capacitors and high voltage points before servicing. User Manual Rev. that shall be used only by trained personnel.PJ500M-C 1. Please observe all local codes and fire protection standards in the operations of this unit. doesn’t assume responsibility for injury or damage resulting from improper procedures or practices by untrained/unqualified personnel in the handling of this unit.V. Preliminary instructions This manual is written as a general guide for those having previous knowledge and experience with this kind of equipment. In a residential place this equipment can cause hash. The installation. WARNING: This is a "CLASS A" equipment. use and maintenance of this piece of equipment involve risks both for the personnel performing them and for the device itself. It is not intended to contain a complete statement of all safety rules which should be observed by personnel in using this or other electronic equipment.R.14/10/02 1 / 28 .R. R. Elettronica SpA reserves the right to modify the design and/or the technical specifications of the product and this manual without notice. PJ500M-C This page was intentionally left blank 2 / 28 Rev.5L . 1.14/10/02 User Manual . c.V. b. in Bologna and explain the problem. User Manual Rev.R.R. Very often installing errors are discovered by dealers. R.e.14/10/02 3 / 28 . Contact the dealer or distributor where you purchased the unit. The customer always assumes the risks of loss (i. 1.V. the original manufacturer’s warranty applies. is never responsible for damage or loss). R.V.V. (PREPAID) to the address specified by R.V.R. For components like tubes for power amplifiers. For this reason. If your dealer cannot help you.V. Dealers and Distributors are supplied with all the information about problems that may occur and usually they can repair the unit quicker than what the manufacturer could do. If it is decided to return the unit to the factory.PJ500M-C 2. Pack it carefully for the shipment. contact R.R.R. for repair purposes 2) Any unauthorized repair/modification 3) Incidental/consequential damages as a result of any defect 4) Nominal non-incidental defects 5) Re-shipment costs or insurance of the unit or replacement units/parts Warranty shall come into force from invoice date and for the period of the manufactures warranty. Any discrepancy or damage discovered subsequent to delivery. within five (5) days from its receipt.V. Elettronica is covered by a 24 (twentyfour) month warranty. you can return the unit. until the package reaches R. preferably using the original packing and seal the package perfectly. Any damage to the goods must be reported to the carrier in writing on the shipment receipt.V. we suggest you to insure the goods for the whole value.V. extends to the original end-user purchaser all original manufacturers warranties which are transferable and all claims are to be made directly to R.I.R. Warranty Any product of R. To claim your rights under this warranty: a. premises.R.F. shall be reported to R.R. Describe the problem and ask if he has an easy solution. When you receive the authorization.’s service manager on the authorization. per indicated procedures.V.. Shipment must be effected C. will mail you a regular authorization with all the necessary instructions to send back the goods.'s warranty shall not include: 1) Re-shipment of the unit to R. R.R.5L . R.R.R.V. 1.R. 2/2c 40138 BOLOGNA ITALY Tel.PJ500M-C DO NOT RETURN UNITS WITHOUT OUR AUTHORIZATION AS THEY WILL BE REFUSED. Replacement and warranty parts may be order from the following address. +39 051 6010506 4 / 28 Rev. Be sure to include the equipment model and serial number as well as part description and part number.5L .14/10/02 User Manual .V. Elettronica SpA Via del Fonditore. a Be sure to enclose a written technical report where mention all the problems found and a copy of your original invoice establishing the starting date of the warranty. R. begin artificial circulation (Figura 4) depressing sternum 1 1/2" TO 2" (Figure 5). : ONE RESCUER. if pulse is absent. 3. use and maintenance of the device.1 3. First Aid The personnel employed in the installation. User Manual Rev. 5 COMPRESSIONS. push forehead back • clear out mouth if necessary and observe for breathing • if not breathing. • Open airway: lift up neck. four quick full breaths. 80 SEC.1. 60 SEC.PJ500M-C 3. make airtight seal.5L . begin artificial breathing (Figure 2): tilt head.14/10/02 5 / 28 . pinch nostrils. Figura 3 Figura 4 Figura 5 • APPROX.: TWO RESCUERS. Remember mouth to mouth resuscitation must be commenced as soon as possible Figure 1 • Figure 2 Check carotid pulse (Figura 3). shall be familiar with theory and practice of first aid. 1.1 Treatment of electrical shocks If victim is not responsive follow the A-B-C's of basic life support • Place victim flat on his backon a hard surface. 1 BREATH • DO NOT INTERRUPT RHYTHM OF COMPRESSIONS WHEN SECOND PERSON IS GIVING BREATH • Call for medical assistance as soon as possible. 15 COMPRESSIONS • APPROX. 2. remove adhered particles ofclothing.2. • Treat victim for shock as required. • Do not break blisters. 1. • If arms or legs are affected keep them elevated If medical help will not be available within an hour and the victim is conscious and not vomiting. • Do not break blisters. Discontinue fluid if vomiting occurs Do not give alcohol 3. • Arrange transportation to a hospital as quickly as possible.1.PJ500M-C 3. give him a weak solution of salt and soda: 1 level teaspoonful of salt and 1/2 level teaspoonful of baking soda to each quart of water (neither hot or cold). remove tissue.1 If victim is responsive • Keep them warm • Keep them as quiet as possible • Loosen their clothing (a reclining position is recommended) • Call for medical help as soon as possible Treatment of electrical Burns Extensive burned and broken skin • Cover area with clean sheet or cloth (Cleansed available cloth article).14/10/02 User Manual . • Treat victim for shock as required. Allow victim to sip slowly about 4 ounces (half a glass) over a period of 15 minutes.2 6 / 28 Less severe burns (1st and 2nd degree) • Apply cool (not ice cold) compresses using the cleansed available cloth article.2 3.2 3. remove adhered particles of clothing.5L . remove tissue. • Arrange transportation to a hospital as quickly as possible • If arms or legs are affected keep them elevated. Rev. • Apply clean dry dressing if necessary. or apply any salve or ointment. or apply salve or ointment. In REMOTE mode. overdrive or overtemperature • detection of user-settable attention thresholds (e.5 . Five LEDs on the front panel of the amplifier show the current status of the machine: ON/OFF.5L . The RF power section makes use of two modules. temperature) or settings (frequency change) don’t impact onto the delivered RF power. The power supply is a switching mode one. WAIT. buttonson the panel can be used only to read parameters. and its power output is 500 W with a drive level of about 10 W. move LEFT/UP. The AGC function can be seen as an add-on. while remote control (that is using the telemetry connector) is disable. able to deliver more than 300 W each. implementing the following functions: • measurement and display of the amplifier's working parameters • activation and deactivation of the RF power output • protection of the amplifier against dangerous sistuations like exceeding output power or swr.14/10/02 7 / 28 . The PJ500M-C includes the Automatic Gain Control feature. LOCAL mode allows to control the machine using the buttons on the front panel.g.PJ500M-C 4. More informations about this are given in the manual. Another button is used to reset the alarms that possibly arose. LOCAL and FOLDBACK A switch allows to select the LOCAL or REMOTE mode. output power being below a certain value).108 MHz FM band.g. meaning that it can be exploited or not depending on the user preferences. 1. FAULT. allowing to interact with the device even in such case. It works without adjustments on the whole 87. User Manual Rev. move RIGHT/DOWN and ENTER. ESC. The user can navigate through the menu system using four buttons. and a soft-start circuit is included to minimize the transformer's current spikes when the device is switched on. General Description RVR Elettronica's PJ500M-C/LCD is a 19" rack-mountable broadband MOSFET RF power amplifier. The PJ500M-C/LCD is controlled by a microprocessor system including a LCD display. that will can be used to fix the RF output power of the amplifier to the desired value so that environmental factors (e. that are made externally available using the "telemetry" connector • communication with external devices The amplifier gives the option for an external 24 V dc power supply: this will automatically be used to supply the CPU section in case the mains power goes off. but they can be changed only remotly. PJ500M-C Different working parameters are made available for the user on the telemetry connector. A built-in low-pass filter keeps the harmonic emission level below the CCIR and FCC permitted levels. as voltage levels that are proportional to the value of the parameter under consideration.14/10/02 User Manual . 1.5L . 8 / 28 Rev. Check also the presence and the integrity of the fuses. 1. Connect The RF output to the antenna cable or to a suitable dummy load. The amplifier shall be mounted in one rack that contain a anti-strap device to not expose accidentally the mains conductors.C. LINE 4 A 6.C. please read carefully the whole manual. the exciter shall be set for minimum power and OFF. it is possible to plug it into the mains outlet. Installation and Use This chapter is intended to summarize the necessary point for the installation of the device. Finally.3X32 • AUX OUT A. User Manual Rev. This operation disables the intervention of the AGC Link one of the ALARMS/INTERLOCK connectors to the INTERLOCK connector of the exciter. connect a proper cable to the amplifier's mains input. if available (it is.1 Preparation Unpack the amplifier and before any other operation check the unit for any shipping damage and check that all the controls and connectors on the front and rear panels are in good conditions. After the cable has been safely connected to the amplifier’s mains plug. Check the mains voltage selector on the rear panel: the position of the jumpers to chose between 220 and 110 mains voltage is indicated on the panel.3X32 Verify that the mains switch is in the OFF position.” multiturn trimmer on the front panel completely clockwise. The required value for the fuses are: • RF MODULE 25 A 10X38 • A. LINE 10 A 6.PJ500M-C 5. for example when you use it for the first time. ATTENTION: the cable has to be disconnected from the mains outlet. 5.14/10/02 9 / 28 . RVR Elettronica PTX30) using a N-connectors terminated cable. In case any of the arguments is unclear. Turn the “Power Adj.5L . Connect to the RF input the RF output of a suitable exciter (e. in RVR Elettronica exciters).g. the transmitter is set for its nominal power. as described later in the manual. it is possible for the user to verify all the working parameters of the amplifier using the management software. Switch the exciter on (to minimum power level) and wait for it to lock on the working frequency. trimmer of the amplifier. 1. (Please note that. The LCD display will indicate a first screen of presentation of the amplifier and next it will switch to a screen indicating the forward and reflected power. this is perfectly normal. The exciter’s power can also be measured as the amplifier’s input power in the “Power Menu”. increase the exciter’s output level up to 10 W (the FWD power of the amplifier will reach 540W or more. but the built-in AGC function is not controlling the output power of the amplifier. 10 / 28 Rev.14/10/02 User Manual . If the amplifier has to be used at a lower power level. two ways can be followed: • If the power reduction will be temporary (e. Finally turn the PWR Adj. but a value comprised between 495 and 505. as result of the digitalization of measurements. To activate the AGC. When the locked condition will be reached.2 Operation Switch the amplifier on and verify the green "ON" LED being lit. Changes in the exciter’s power. it could happen that the displayed value is not exactly 500W. progressively increase its output power. Than reduce the exciter’s power proportionally to the wanted reduction in the output power of the transmitter. while controlling the amplifier's display.) At this point. Now turn counterclockwise the PWR Adj. simply reduce the exciter’s power until the required level is reached • If the power reduction will be permanent (that is to have lower transmitted power by the station). trimmer counterclockwise until the desired output power is reached At this point. at most 500W. 5.g. until the desired level is reached.5L . trimmer on the front panel of the PJ500M-C observing the reduction in the delivered power of the amplifier. for tests). or in the environmental conditions could reduce the RF power generated by the amplifier. first disable the AGC function turning clockwise the PWR Adj.PJ500M-C ATTENTION: It is essential that the unit is properly earthed to ensure both the safety of operation as well as the correct working of the equipment. Keep increasing the exciter output until the amplifier reaches the desired level. but its internal limiter will make shure that no harm will be caused to the machine). but not to change any of them.3 Software This chapter describes in which mode microprocessor system controls the amplifier.PJ500M-C Normally. If any alarm condition arise. 5. 1. The flow diagram in figure 3 gives an overall view of the use interface of the software.14/10/02 11 / 28 .5L . and notified to the user with the LEDs on the panel or via messages on the LCD display. Otherwise. these are automatically managed by the embedded protection system. the user will only be allowed to read the parameters. Note that the user can give commands to the device only when it's set in LOCAL mode using the switch [13] of Figure 1. indicating the name of the device and the indication of the switch-on power limiter device named Soft Start: User Manual Rev. the LCD display will show the following presentation screen. At power on. the device doesn’t require any human supervision for its normal operation. and how the user can interact with it. ESC Default Screen ESC Selection Menu Enter Switch Menu Enter Power Menu Enter PA Menu Enter Threshold Settings Enter Warning Menu Enter Various Menu Enter Version Menu Figure 3 . from which the other screens can be accessed: 12 / 28 Rev. reporting the values od Forward power and Reflected power Pushing the ESC button. 1. the user will be presented with the menu selection screen.5L .Software flow diagram After a few seconds.14/10/02 User Manual .PJ500M-C Start ~ 2 sec. the main screen will be dispalyed. not available. When the amplifier is set in the OFF state. This situation mostly arises when.1 RF Power switch menu (Fnc) From this screen the user can switch on and off the power amplifier.5L . the auxiliary AC power output circuit is opened to shut off the exciter if it is connected to this plug. some of the measurements can be disabled. 5.3. and then push ENTER. When the value for a parameter is not available for such reasons. for physical reasons. 1. the measured values are not significant to be used in the control software. Note that some of the parameters that are measured and can be read may be. and if the devices are correctly linked). 5. it's substituted with the symbol ==. just select the corresponding name (that will be indicated by a flashing underscore) with the LEFT and RIGHT buttons.2 Power menu (Pwr) In this multi-line scrollable screen it is possible to read all the measurements related to the behaviour of the power section of the amplifier: • Forward Power (Fwd Pwr) • Reflected Power (Rfl Pwr) • Standing Wave Ratio (SWR) • Input Power (Inp Pwr) • Internal SWR (Int SWR) Depending on the configuration. The complete aspect of the screen is the following (please note that only two lines at User Manual Rev.3. as RVR exciters are.PJ500M-C To enter into another menu.14/10/02 13 / 28 . in some circumstances. A few seconds after the amplifier is set in OFF mode. the software sends a signal to the relaysof the blowers to turn them off too (the delay allows for the proper cooling of the amplifier). the inner conductor of the INTERLOCK connector will be grounded to force the exciter in stand-by mode(if it is fitted with such an option. At the same time. 3. Two seatteble thresholds (Power Good) regard the emitted power level.) In this multi-line scrollable screen it is possible to read the values of the parameters related to the RF amplifier section of the device: • voltage (VPA) • current (IPA) • efficiency • temperature • mains voltage (Percentage variation referred to nominal voltage) The complete aspect of the screen is the following (only two lines at a time are visible. the result is false) or "C" (closed.A. the result is true). the amplifier offers a maximum of three user settable alarms.5L .14/10/02 User Manual .3. For each of them.3 Power Amplifier menu (P. 1.e.e. the third is used to verify the quantity of reflected power (Reflected Warning). and can be read on the display as "O" (open.4 Threshold setting menu As it has been said in the introduction. 14 / 28 Rev. use the UP and DOWN buttons to scroll): 5.PJ500M-C a time are visible. one of the working parameters is compared against a threshold value that can be be modified by the user. i. use the UP and DOWN buttons to scroll): 5. i. The results of the comparisons are available on the telemetry connector or as dry contacts on the optional external telemetry board. the thresholds of the warnings are: 5. It consists in a number of lines.(Y). use the UP and DOWN buttons to scroll): User Manual Rev.PJ500M-C The thresholds are shown as percentage of full-scale value. or Disabled.5 • PwrGd1 400W (80% X 500W) • PwrGd2 250W (50% X 500W) • RflWar 20W (40% X 50W) Alarms menu This screen gives to the user information regarding the status of the protection system included in the amplifier. Wait.14/10/02 15 / 28 . 1.3. each of wich holds the name of the quantity that is checked by the protection system and the kind of intervention that is undertaken. The full-scale value for PJ500M-C are: • Forward Power 500W • Reflect Power 50W It is also possible to change those values executing the following procedure: • Select the line to modify (UP and DOWN buttons) • Push the ENTER button • Modify the value of the threshold (UP and DOWN buttons) • Push the ENTER button to confirm The following figure shows an example of configuration for this menu In this example. The latter can be: of the kind X .5L . The aspect of this multi-line screen is the following (only two lines at a time are visible. 16 / 28 Rev.3) or analogic: In analogic mode. • Setup the kind of visualitation in the default menu. 5. The visualitation mode can be digital (the default mode described in chapter 5. 1.6 Various menu This menu permits to effect two operation: • Setup the address of the I2C serial bus type connection.3. It’s raccomended not to change this parameter if not necessary. The default address of I2C communication is foundamental when the amplifier is connected whith other RVR’ devices that use this protocol.PJ500M-C This menu is an help for technic reparator to define eventually problem of power amplificator.5L .14/10/02 User Manual . a little triangole indicates the reflected power level setting in threshold setting menu (RflWar) and the bar below shows the reflected power in real time. 1.V.) and software (S.) of the unit. If the value of the counter reaches the maximum admitted value (Y).(Y). and the red LED "fault" on the front panel is lit. 5. a counter is incremented (the value X in the alarm screen). the yellow WAIT LED is lit. A yellow LED on the front panel signals the intervention of the foldback circuit.5L . The third possibility is that the configuration of the sistem does not implement any protection based on a certain parameter: This would be noted with Dis. the first kind of configuration is noted by X .8 Protection system The protection system implemented by the software is based on two kinds of reaction.V. the gain of the amplifier gets smaller. or if it is definitively off in FAULT state. pushing the ALARMS RESET button will immediately turn the User Manual Rev. When the protection intervenes for a parameter of "cyclic" kind. The button ALARMS RESET gives the user the opportunity to interact with the protection system. In the Alarm menu. or only when the impeding condition has been solved.3.14/10/02 17 / 28 .7 Version menu This screen shows the different version of hardware (H.PJ500M-C This kind of visualitation is best used when the amplifier output is connected to a device that needs tuning. the amplifier is definitively switched off. waiting for the cycle time to be reached. (Disabled). it will either be reactivated after a fixed time interval. 5. wile the second is indicated with Wait.3. and the cause of the intervention of the protection system is written on the display. The first reaction is called "Foldback". Its effect is different depending on the status the amplifier is when the button is pushed: • If the system is off. While the amplifier is temporarily shut off for an alarm. after the amplifier has been shut off. In this way. Depending on the kind of problem that caused the failure. The second kind of reaction consists in shutting off the power stages of the amplifier when a certain quantity exceeds the configured value. and consists in lowering the RF power stage voltage in case the forward or reflected power surpass a certain value. and the overall effect is an opposition to the increase of both the forward and the reflected power. 5L . pushing the ALARMS RESET button will have no effect unless the button is pushed wile the user is reading the Alarm menu. without alarms) working of the amplifier 18 / 28 Rev. In this way it is assured that the user doesn’t reset the possible alarms without being conscious of them The alarm counters are reset by the system itself without the need for an external intervention after half an hour of undisturbed (i.PJ500M-C amplifier on and reset the alarm counters • If the system is transmitting. so that the alarm counters are not all at "0". but some alarm occurred before.e.14/10/02 User Manual . 1. 14/10/02 19 / 28 .G.PJ500M-C 6.C. Indicators and Connectors This chapter describes the front and rear panels of the PJ500M-C/LCD. with a brief indication of all the different components. lit when the amplifier is switched on [3] WAIT Yellow LED indicating that the amplifier is waiting for a condition that is blocking the power output to be removed [4] FAULT Red LED indicating that a fault that cannot be automatically reverted [5] LOCAL Yellow LED indicating that the amplifier in local control mode [6] FOLDBACK Yellow LED indicating the intervention of the foldback function (automatic reduction of the output power) [7] Brightness Trimmer to regulate the brightness of the LCD display [8] BIAS ADJUST Power adjust trimmer .1 Front Panel [1] DISPLAY LCD Display [2] ON Green LED.A. 1. Control [9] ALARM RESET Button used to manually reset the protection system [10] LOC/REM Switch to select the local or remote control modes [11] ESC Button to exit from a menu [12] ON/OFF Mains switch [13] LEFT/UP Button used to navigate in the menu system and to modify the changeable parameters [14] RIGHT/DOWN Button used to navigate in the menu system and to modify the changeable parameters [15] ENTER Button used to accept a parameter's value or to enter into a menu User Manual Rev.5L . 6. Controls. 5-108 MHz [4] AC OUTPUT VDE plug to supply external devices (normally an exciter) [5] RF INPUT N-type RF input connector [6] TELEMETRY DB25 telemetry connector [7] INTERLOCK/ALARMS BNC connectors to inhibit an exteral device. 1.2 Rear Panel [1] AUX FUSE Fuse protecting the auxiliary power output [2] RF OUT N-type RF output connector [3] RF TEST BNC RF monitor output.PJ500M-C 6. In case of fault.5L . as an exciter. the inner connector is shorted to ground [8] 24 V External 24 V dc power supply input for CPU backup power supply [9] BLOWERS 20 / 28 [10] MAINS FUSE Mains supply fuse [11] RF FUSE Fuse protecting the RF modules [12] RS232 DB9 conector to link the amplifier with external devices [13] MAINS PLUG Plug for mains supply and voltage setting [14] IIC DB9 connector for IIC bus networking Rev.14/10/02 User Manual . The output level is -60 dB below the power output in the band 87. 5L . 1.2 454.5 MHz ÷ 108 MHz 500 W nominal < 10 W for Pout = 500 W.5 mm x 507. whithout condensation Electrical Specifications A. Technical Specifications 7.C. typical 6 W Standard Connector Type “N” 50 Ohm Standard Connector Type “N” 50 Ohm Respect all requirments FCC e CCIR Rev.PJ500M-C 7. 50-60 Hz forced ventilation 87. 50-60 Hz 198-250 V.1 Dimensional and Environmental Specifications Cabinet Dimensions Panel Dimensions Weight Operating Temperature Range Umidity 7.0 mm x 132. Power Supply Cooling sustem Frequency Range Output Power Drive Power Input Connector Input Impedance Output connector Output Impedance Harmonic and Spurious Soppression User Manual 100-130 V.14/10/02 21 / 28 .0 mm 483 mm x 133 mm 30 Kg -10 °C ÷ 50 °C 95% Maximum. PJ500M-C This page was intentionally left blank 22 / 28 Rev. 1.14/10/02 User Manual .5L . Electrical description PJ500M-C/LCD is composed of different modules wired between them with connectors.5L . 1 8 2 9 3 4 10 5 6 11 12 13 7 [1] CPU [2] Wilkinson Combiner [3] Low-pass filter [4] Power amplifier Modules [5] Wilkinson splitter [6] Output directional coupler [7] Blowers [8] Bias Card [9] Soft Start Card [10] Switching power supply [11] Input directional coupler [12] Transformer (power) [13] Transformer (service) User Manual Rev. allowing for easy servicing or module substitution.PJ500M-C 8. 1.14/10/02 23 / 28 . Figure below shows the upper view of the device with the indication of the different components. PJ500M-C 8.1 PJ500M-C LCD with MN7000 Option 6 1 7 2 8 3 4 9 10 5 11 24 / 28 [1] Transformer (service) [2] Input directional coupler [3] Power amplifier Modules [4] Switching power supply [5] Bias Card [6] Blowers [7] Output directional coupler [8] Wilkinson splitter [9] Low-pass filter [10] Wilkinson Combiner [11] CPU Rev.5L .14/10/02 User Manual . 1. 61-0-61 Volt for Switching Power Supply. The quiescent parameters of each module are: User Manual Rev. both having a selectable input for voltages of 110 and 220 Volt. 8. In this way. that is monitored by the software too. 8. This card also hosts the temperature sensor. Each module delivers 300W with 4-6W of drive and is supplied by an switching power supply. The four R.4 Input directional coupler The function of this circuit is to provide the measurement of the input power. All R. This circuit imposes a resistive load when the amplifier is activated and excludes it after a certain delay.14/10/02 25 / 28 .F.5 RF Power Amplifier The R. 1. 8. The Switching Power Supply is mounted on a heats that allows its cooling through forced ventilation. The second has three outputs: 18-0-18 V. Inside the Alarms Card a rectifying and stabilization circuit provides the +15 and -15 V needed by the electronics. The first has one output. the current spikes due to the transformer at poweron are reduced.F. the output A drive the Alarms Card and the Soft Card. modules.2 Power supply The power supply are housed in the left side of the amplifier. 0-15 Volt. Power amplifier section is composed of the two power modules coupled with a Wilkinson Splitter and Combiner realized with "Strip Line Technology".3 Soft Start The soft-start card is a board placed on the left side of the amplifier.PJ500M-C 8. that elaborated by the software for the protection of the amplifier. section is mounted on a heat-sink that allows its cooling through forced ventilation.F. the outputs B and C supply the Control Section of Switching Power Supply. Housed inside to the PJ500M-C the are two transformers. C 0-15V.5L . splitter card and cobiner card are housed in the top side of the equipment. 5V Idq=200mA The active device employed is a Mosfet (BLF278). control. data display.PJ500M-C VDC=50V Vgs=3. 8. 1. protection. 8. Power Amplifier moudule. 26 / 28 Rev.F. A power resistor placed on each circuit is used to dissipate any power due to unabalancement of the power paths in case of fault of one of the modules.5L . voltages for each R. the display card and the analog section card. Its role is to suppress the harmonic components generated by the amplifier under the levels required by regulations. Power Amplifier module.7 Bias Card This card has the function to control and if necessary to correct the polarization current of each Mosfet of the R.10 CPU This subsystem is composed by three cards: the CPU card. These two circuits garantee equal phases of the power of each R.F.9 Ouput Directional Coupler The function of this circuit is to provide the measurement of the forward and reflected output power. section. This subsystem implements all the software functions (measurements. The Splitter Card is used to split the RF power of the exciter and provide half of it to each R.6 Wilkinson Splitter and Combiner Both the splitter and the combiner are realized in Strip-Line technology". The Combiner Card is in turn used to combine the output power of the R.14/10/02 User Manual .F. amplifier module. 8. It is also able to supply measurements as: currents. total current and average voltage.8 Low-pass Filter This filter is housed in the right side of the equipment.F.F. communications) described in the previous chapters. 8. Power Amplifier moudules to obtain the total rated power. 8. PJ500M-C 8.12 External telemetry card (optional) This optional device is designed to interface to the telemetry connector of the PJ500M-C/LCD. eight open-collector digital outputs and four digital inputs. The pin assignment is given in the following table. and its main role is to give to the user a number of dry contacts related to the status of the amplifier. FAULT. 1. WAIT.9 V a 1/2 W 3.3 V a 50 W 14 Temperatura Uscita analogica 3. Pin N° Descrizione Tipo 1 SWR interno 2 Tensione Amplificatore di Potenza Uscita analogica Uscita analogica 3 GND 4 Potenza riflessa Uscita analogica 5 Interlock Uscita OC Uscita OC 6 S et 4 7 GND 8 Comando "On" Input 9 S et 1 Uscita OC 10 WAIT Uscita OC 11 Reset allarmi Input 12 OFF Uscita OC 13 Interlock Input Fondo scala 3.9 V a 50 V 4. The analog signals produced by the amplifier are replicated on a DB9 connector. The contacts can be configured as normally open or closed.5L . and are triggered by the four user settable thresholds plus LOC/ REM.9 V a 20 W Uscita OC 8. User Manual Rev. OFF. INHIBIT.11 Telemetry connector The telemetry connector is a DB25 type one placed on the rear panel.14/10/02 27 / 28 . This connector provides seven analog outputs.9 V a 20 A 4.9 V a 100° 15 Corrente Amplificatore di Potenza Uscita analogica 3.3 V a 500 W 16 Potenza diretta Uscita analogica 17 FAULT Uscita OC 18 S et 3 Uscita OC 19 Potenza in ingresso Uscita analogica 20 Comando "OFF" Input 21 GND 22 S et 2 Uscita OC 23 LOC Uscita OC 24 + V cc 25 ON 3. ON. 1. The modified wiring diagram of the amplifier using this type of power supply is included in the technical appendix. replaces the assembly composed by the main transformer.99). 28 / 28 Rev.5L . the soft start board and the standard switching power supply. Among the pros of this option are the active power factor correction (0. a better efficiency. and a reduction in weight of the machine. The data sheet of the module is included in the appendix of this manual.PJ500M-C 8.14/10/02 User Manual .13 PFC Switching Power Supply (optional) This optional module. 0 4 4 6 4 6 4 8 4 4 4 1/2 .1 4 1.3 4 1. liste componenti / Component layouts. schematics.16L .0 1.1 1.1 1. This appendix is composed of the following sections: Esta parte del manual contiene los detalles técnicos a cerca de las diferentes tarjetas del PJ500M-C LCD.12 8 1.1 1.30/07/03 Vers.2 4 1. Power Amplifier Module Wilkinson “4-Way” Combiner Card Input Directional Coupler Card LPF+MEAS Output Directional Coupler Card Low Pass Filter Switching Power Supply Soft Start Card Bias Control Card (New Version) Bias Control Card (Old Version) CPU Section e Protection Card External Telemetry Card Scheda Viti Passanti Scheda filtrqggio EMI User Manual Tecnical Appendix RVR Code PJ500M-CSPL-IN PJ1KRF PJ500M-CCMB-OUT CSMPIPJ5MCL CSB1 CSBLFPJ1KM CSLPFPJ1KM CSDCLPFPJ1KM DRCPPJ1KM (Before January 2002) PJ1KLPF (Before January 2002) PSSW5020B CSSOFTS CSBIASPJ5M01 CSBIASPJ5MCL01 SLPROTPJ-HCL CSPWRGDPSS01 CSFILPS CSADPCNPRTPJ 1.PJ500M-C Appendix A Piani di montaggio.1 4 1. esquemas y lista de materiales Questa parte del manuale contiene i dettagli tecnici riguardanti la costruzione delle singole schede componenti il PJ500M-C LCD.2 1.3 1.1 1. Pages 1. schemi elettrici. bills of material/ Disposición de componentes.0 1.1 1. Este apéndice está compuesto de las siguientes secciones: Description Wiring Diagrams Wilkinson “2-Way” Splitter Card R.2 4 1.F. L’appendice è composta dalle seguenti sezioni: This part of the manual contains the technical details about the different boards of the PJ500M-C LCD. 30/07/03 User Manual Technical Appendix .16L .PJ500M-C Pagina lasciata intenzionalmente in bianco This page intentionally left blank 2/2 1. DSN PJ500M-C LCD Autore: ZD35 ZD50 F4 10A 6.C.1 / 8 . IN 115V 230V 2 MAINS SWITCH 1 4A 6.3X32 AC LINE FUSE F2 SETTING 1-2 3-4 2-3 A.04/03/03 2 Appendice Tecnica 1 AC LINE FUSE Codice: Nome Parte: di 2 / WIRING DIAGRAMS Codice Progetto: / Pagina:1 FAN2 115 VAC FAN1 115 VAC OC_ECC ZD50 A ZD50 B OC_PSSW Vout +50V OUT +50V OUT Size: A3 PJ500M-C WIRING DIAGRAM .3X32 R3 6K8 Nome Progetto: K1 K2 MORS2 MO3 10A 10X38 AC LINE FUSE F3 1. \\JACK\ Nome PC in Rete: File/Cartella: \\MANUALI\PJ500MCLCD\WIRING DIAGRAM_1\500MCLCD_PFC.8 04/03/03 Autorizzazione: Revisione: Data: 1N4007 D6 2 1 Rev.12 . 1.5 18 26 0 18 220V 115V MORS16 MO3 MORS 2 MO1 SWITCHING PS MN 7000 Vac5 Vac4 Vac3 Vac2 Vac1 HEADER 10 10 9 8 7 6 5 4 3 2 1 JP1 MORS 2 MO2 +50V REV: BERTI J. LINE SOCKET MO1 MORS3 TRF 50VA TRA 115 0 115 0 15 0 0 15 0 11.3X32 AUX OUT AC LINE FUSE VARISTOR VARISTOR RV2 F1 VOLTAGE CHANGER VOLTAGE CHANGER SOCKET 4 3 2 1 3 2 1 MAINS VOLTAGE SOCKET AUX OUT A.C.3 2 1 MORS7 MO2 SW1 RV2 10A 6. F.DSN Autorizzazione: PJ500M_C LCD Nome Progetto: CPU BACKUP SUPPLY ALARM INTERLOCK CONNECTORS 47n C1 CN9 C4 4.F.WIRING DIAGRAM Rev. AMPLIFIER BIAS A +50VdcA OUT TEMP OUT TEMP INP PWR SHIELDED ZONE CN2 RCA M A BIAS A BIAS B +50Vdc B +50Vdc A CN6 CN7 CN8 47n P4 CONNECTOR DB9 F BOCCOLE F BOCCOLE F BNC M 5 9 4 8 3 7 2 6 1 2 PJ500M-C +24Vdc Technical Appendix .F. \\JACK\ Autore: Nome PC in Rete: Revisione: Data: BNC M FWD PWR Nome Parte: Codice: CN4 BNC F RF OUTPUT NM CN3 NF C9 18pF CN11 CN5 BNC F RF INPUT NM CN12 CN17 BNC M NM CN16 BNC M CN15 Pagina:2 2 / WIRING DIAGRAMS di Size: A3 REAR PANEL Codice Progetto: / RF TEST -60db BNC M OUT R. AMPLIFIER BIAS B +50VdcB COMBINER CARD R.7nF SHIELDED ZONE CN1 RCA M INP PWR SPLITTER CARD R. R. CN10 RFL PWR 04/03/03 1.8 INPUT DIRECTIONAL COUPLER CARD LOW PASS FILTER +15V OUTPUT DIRECTIONAL COUPLER CARD File/Cartella: \\MANUALI\PJ500MCLCD\WIRING DIAGRAM_1\500MCLCD_PFC. TEST IN R.F. 1.7nF THERMAL PROTECTION S2 70° Vout OC_PSSW Vac4 Vac5 OC_ECC ZD50 A ZD50 B TELEMETRY CONNECTOR CN1 CONNECTOR DB25 F 13 25 12 24 11 23 10 22 9 21 8 20 7 19 6 18 5 17 4 16 3 15 2 14 1 INP PWR RFL PWR FWD PWR AUTORESET FUSE F1 400mA 60V D4 1N5349 12V 5W 1N4007 D2 1N4007 D1 RS232 P3 CONNECTOR DB9 F 5 9 4 8 3 7 2 6 1 FOLD_O 220nF C5 B D BIAS A BIAS B +50Vdc B +50Vdc A CN14 RCA F CN13 RCA F FIL PS C2 I2C BUS REV: BERTI J.04/03/03 LCD display +50V OUT +50V OUT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 HEADER 40 JP4 PD3 FASTON_F PD1 FASTON_F 1 2 3 4 JP5 HEADER 4 JP2 HEADER 5 Bias Card JP3 HEADER 3 3 2 1 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 BIAS A BIAS B +50Vdc B +50Vdc A HEADER 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 JP5 PD4 FASTON_F PD2 FASTON_F 1 2 3 4 5 6 JP4 HEADER 6 3 1 D A B JP3 HEADER 20 LCD Alarms Card HEADER 20 JP1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 HEADER 26 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 JP2 SCHEDA FILTRAGGIO EMI SHIELDED CABLE SHIELDED CABLE SHIELDED CABLE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Vac1 Vac2 Vac3 R3 TR20K PWR ADJ GND 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 TEMP C2 4. OUT R.7nF C3 4.F.F.2 / 8 .12 . LINE SOCKET MO1 MORS3 TRF 50VA TRA 110 0 110 0 15 0 0 15 0 11.5 18 26 0 18 0 110 0 110 61 0 61 MO3 1 2 3 4 HEADER 4 M3 SOFT START CARD MORS16 HEADER 2 1 2 M1 HEADER 4 TRF 1500VA TRB M2 1 2 3 4 F3 Vac5 Vac4 Vac3 Vac2 Vac1 25A 10X38 MODULE R. IN 110V 230V 2 MAINS SWITCH 1 4A 6.0 14/10/02    \\MANUALI\pj500mcLCD\wiring diagram_1\new\WD500MCLCD1. \\JACK\    1.3 2 1 MORS7 MO2 SW1 RV2 10A 6.3X32 AUX OUT AC LINE FUSE VARISTOR VARISTOR RV2 F1 VOLTAGE CHANGER VOLTAGE CHANGER SOCKET 4 3 2 1 3 2 1 MAINS VOLTAGE SOCKET AUX OUT A. FUSE INTERLOCK Vout INHIBIT Vcomp 1+ Vcomp 1- 1 2 3 4 1 2 3 4 JP10  REV: BERTI J.F.DSN .C.C.3X32 AC LINE FUSE F2 SETTING 1-2 3-4 2-3 A.    PJ500M-C LCD ZD50 A ZD50 B HEADER 4 . 1.3 / 8 .  ZD35 ZD50 5020b JP8 HEADER 4   K1 K2 HEADER 8 1 2 3 4 5 6 7 8 JP6 HEADER 6 6 5 4 3 2 1 2 1 Rev.12 .04/03/03 2 Appendice Tecnica 1 JP4 F4     2 /  A3 +50V OUT +50V OUT WIRING DIAGRAMS   /  1 FAN2 115 VAC FAN1 115 VAC FX040 AUTORESET FUSE PJ500M-C WIRING DIAGRAM . 1. R.4 / 8 .7nF INTERLOCK Vcomp 1- Vcomp 1+ 1N4007 D2 THERMAL PROTECTION S2 70° Vout INHIBIT ZD50 A ZD50 B Vac4 Vac5 TELEMETRY CONNECTOR CN1 CONNECTOR DB25 F 13 25 12 24 11 23 10 22 9 21 8 20 7 19 6 18 5 17 4 16 3 15 2 14 1 FOLD_O AUTORESET FUSE F1 400mA 60V D4 1N5349 12V 5W RS232 P3 CONNECTOR DB9 F 5 9 4 8 3 7 2 6 1 R3 TR20K PWR ADJ 5 9 4 8 3 7 2 6 1 CN14 RCA F CN13 RCA F FIL PS C2 I2C BUS Revisione: \\JACK\ Nome PC in Rete: Codice: Nome Parte: CN4 BNC F RF OUTPUT NM CN3 NF C9 18pF CN11 CN5 BNC F RF INPUT NM CN12 CN17 BNC M NM CN16 BNC M CN15 Pagina: 2 2 / WIRING DIAGRAMS di Size: A3 REAR PANEL Codice Progetto: / RF TEST -60db BNC M OUT R. TEST IN R.7nF C3 4.F.F.0 INPUT DIRECTIONAL COUPLER CARD LOW PASS FILTER FWD PWR +15V OUTPUT DIRECTIONAL COUPLER CARD Autorizzazione: REV: BERTI J. AMPLIFIER BIAS A +50VdcA OUT TEMP OUT TEMP INP PWR SHIELDED ZONE CN2 RCA M A BIAS A BIAS B +50Vdc B +50Vdc A CN6 CN7 CN8 47n P4 CONNECTOR DB9 F BOCCOLE F BOCCOLE F BNC M 220nF C5 B D BIAS A BIAS B +50Vdc B +50Vdc A COMBINER CARD PJ500M-C +24Vdc Technical Appendix .F.12 . AMPLIFIER BIAS B +50VdcB SPLITTER CARD R.F.WIRING DIAGRAM LCD display +50V OUT +50V OUT Vac1 Vac2 Vac3 Rev.DSN Data: PJ500M_C LCD BNC M Nome Progetto: CPU BACKUP SUPPLY ALARM INTERLOCK CONNECTORS 47n C1 CN9 C4 4.F.F. OUT R.04/03/03 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 HEADER 40 JP4 PD3 FASTON_F PD1 FASTON_F 1 2 3 4 JP2 HEADER 5 Bias Card JP3 HEADER 3 3 2 1 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 JP5 HEADER 40 C PD4 FASTON_F PD2 FASTON_F 1 2 3 4 5 6 JP4 HEADER 6 3 1 +50Vdc B +50Vdc A BIAS A BIAS B 2 GND D A B JP3 HEADER 20 HEADER 20 JP1 LCD Alarms Card HEADER 26 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 JP2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 SHIELDED CABLE SCHEDA FILTRAGGIO EMI SHIELDED CABLE SHIELDED CABLE SHIELDED CABLE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 JP5 HEADER 4 TEMP 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 INP PWR RFL PWR FWD PWR C C2 4. Autore: File/Cartella: \\MANUALI\pj500mcLCD\wiring diagram_1\new\500MCLCD2. CN10 RFL PWR 14/10/02 1.7nF SHIELDED ZONE CN1 RCA M INP PWR R. 3 2 1 VOLTAGE CHANGER SOCKET 4 3 2 1 3 2 1 MAINS VOLTAGE SOCKET SW1 RV2 10A 6.3X32 AC LINE FUSE F2 SETTING 1-2 3-4 2-3 A.9 04/03/03 $XWRUL]]D]LRQH 5HYLVLRQH 'DWD 1N4007 D6 5020b 1 2 3 4 OC_ECC ZD50 A ZD50 B HEADER 4 1 2 3 4 JP10 HEADER 4 JP8 2 1 Rev. IN 115V 230V 2 MAINS SWITCH 1 4A 6. solo per riferimento Former version. \\JACK\ \MANUALI\PJ500MCLCD\WIRING DIAGRAM_1\NEW_WIRING.3X32 AUX OUT AC LINE FUSE VARISTOR VARISTOR RV2 F1 VOLTAGE CHANGER MORS7 MO2 AUX OUT A.C.DSN $XWRUH 1RPH3&LQ5HWH )LOH&DUWHOOD HEADER 8 1RPH3URJHWWR ZD35 RELAY 12V K1 K2 D7 1N4007 1 2 3 4 5 6 7 8 JP11 HEADER 6 6 5 4 3 2 1 1.5 / 8 . FUSE INTERLOCK ZD50 PJ500M-C LCD REV: BERTI J.C. 1.04/03/03 2 Appendice Tecnica &RGLFH 1RPH3DUWH F4 2 / WIRING DIAGRAMS GL FAN2 115 VAC FAN1 115 VAC FX040 AUTORESET FUSE 3DJLQD1 &RGLFH3URJHWWR / 1 JP4 6L]H A3 +50V OUT +50V OUT PJ500M-C Versione precedente. LINE SOCKET MO1 MORS3 TRF 50VA TRA 115 0 115 0 15 0 0 15 0 11.5 18 26 0 18 115 0 115 0 61 0 61 MO3 1 2 3 4 HEADER 4 M3 SOFT START CARD MORS16 HEADER 2 1 2 M1 HEADER 4 TRF 1500VA TRB M2 1 2 3 4 F3 Vac5 Vac4 Vac3 Vac2 Vac1 25A 10X38 Vout INHIBIT Vcomp 1+ MODULE R.12 .F. for reference only WIRING DIAGRAM . 7nF SHIELDED ZONE CN1 RCA M CN2 RCA M INP PWR INP PWR R. OUTPUT DIRECTIONAL COUPLER CARD RFL PWR OUT R.9 $XWRUL]]D]LRQH INPUT DIRECTIONAL COUPLER CARD BNC M CN10 &RGLFH 1RPH3DUWH RF OUTPUT NM CN3 NF CN4 BNC F CN11 CN5 BNC F RF INPUT NM CN12 CN17 BNC M NM CN16 BNC M CN15 3DJLQD2 2 / WIRING DIAGRAMS GL 6L]H A3 REAR PANEL &RGLFH3URJHWWR / RF TEST -60db FWD PWR OUT R.F. AMPLIFIER BIAS A +50VdcA OUT TEMP OUT TEMP SHIELDED ZONE A BIAS A BIAS B +50Vdc B +50Vdc A CN6 CN7 CN8 47n P4 CONNECTOR DB9 F BOCCOLE F BOCCOLE F BNC M 220nF C5 B D BIAS A BIAS B +50Vdc B +50Vdc A COMBINER CARD PJ500M-C +24Vdc Versione precedente.F. R.F.6 / 8 . LOW PASS FILTER +15V 04/03/03 BNC M CN9 5HYLVLRQH 'DWD ALARM INTERLOCK CONNECTORS )LOH&DUWHOOD \MANUALI\PJ500MCLCD\WIRING DIAGRAM_1\NEW_WIRING. \\JACK\ $XWRUH 1RPH3&LQ5HWH 47n C1 1.04/03/03 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 HEADER 40 JP4 Bias Card HEADER 2 1 2 JP7 HEADER 4 1 2 3 4 1 2 3 4 5 6 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 HEADER 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 JP5 HEADER 2 JP8 HEADER 6 JP6 +50Vdc A +50Vdc B BIAS A BIAS B GND SHIELDED CABLE D JP3 HEADER 20 LCD Alarms Card HEADER 20 JP1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 SHIELDED CABLE C HEADER 26 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 JP2 SCHEDA FILTRAGGIO EMI SHIELDED CABLE C2 4. 1.DSN PJ500M_C LCD 1RPH3URJHWWR CPU BACKUP SUPPLY FWD PWR C4 4. AMPLIFIER BIAS B +50VdcB SPLITTER CARD R. for reference only Technical Appendix .WIRING DIAGRAM LCD display +50V OUT +50V OUT Rev.7nF INTERLOCK C 1N4007 1N4007 SHIELDED CABLE D2 D3 A B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 JP9 TEMP 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 INP PWR RFL PWR FWD PWR THERMAL PROTECTION S2 Vout INHIBIT Vac4 Vac5 OC_ECC ZD50 A ZD50 B Vcomp 1+ TELEMETRY CONNECTOR CN1 CONNECTOR DB25 F 13 25 12 24 11 23 10 22 9 21 8 20 7 19 6 18 5 17 4 16 3 15 2 14 1 FOLD_O AUTORESET FUSE F1 400mA 60V D4 1N5349 12V 5W RS232 P3 CONNECTOR DB9 F 5 9 4 8 3 7 2 6 1 Vac1 Vac2 Vac3 5 9 4 8 3 7 2 6 1 CN14 RCA F CN13 RCA F FIL PS I2C BUS C2 REV: BERTI J.12 .F. solo per riferimento Former version.F.F. TEST IN R.7nF RFL PWR C3 4. F. IN 115V 230V 2 MAINS SWITCH SW1 4A 6. for reference only WIRING DIAGRAM . LINE SOCKET MO1 M O RS3 TRF 50VA TRA 115 0 115 0 15 0 0 15 0 11.12 .C. 5HYLVLRQH  $XWRUL]]D]LRQH 'DWD )LOH&DUWHOOD REV: BERTI J. solo per riferimento Former version.3X32 AC LINE FUSE F2 SETTING 1-2 3-4 2-3 A.3 2 1 VOLTAGE CHANGER SOCKET 4 3 2 1 3 2 1 MAINS VOLTAGE SOCKET 1 RV2 10A 6.7 / 8 .DSN 1. FUSE INTERLOCK \\MANUALI\PJ500MCLCD\WIRING DIAGRAM_1\WD500MCLCD1. 5020b 1RPH 3& LQ 5HWH \\JACK\ PJ500M-C LCD $XWRUH ZD35 ZD50 1RPH 3URJHWWR K1 K2 HEADER 8 1 2 3 4 5 6 7 8 JP11 HEADER 6 6 5 4 3 2 1 JP4 1 2 3 4 &RGLFH 1RPH 3DUWH / WIRING DIAGRAMS GL 2 FAN2 115 VAC FAN1 115 VAC 3DJLQD1 &RGLFH 3URJHWWR / ZD50 A ZD50 B HEADER 4 1 2 3 4 JP10 HEADER 4 JP8 2 1 Rev.04/03/03 2 Appendice Tecnica 1 M2 6L]H A3 +50V OUT +50V OUT PJ500M-C Versione precedente.5 18 26 0 18 115 0 115 0 61 0 61 TRF 1500VA TRB MO3 MORS16 HEADER 2 1 2 M1 HEADER 4 1 2 3 4 1 2 3 4 HEADER 4 M3 SOFT START CARD F3 Vac5 Vac4 Vac3 Vac2 Vac1 25A 10X38 Vout INHIBIT Vcomp 1+ MODULE R. 1.3X32 AUX OUT AC LINE FUSE VARISTOR VARISTOR RV2 F1 VOLTAGE CHANGER M O RS7 MO2 AUX OUT A.C. 7nF RFL PWR C3 4.WIRING DIAGRAM LCD display +50V OUT +50V OUT Rev.DSN INPUT DIRECTIONAL COUPLER CARD BNC M CN10 &RGLFH 1RPH 3DUWH RF OUTPUT N M CN3 N F CN4 BNC F CN11 CN5 BNC F RF INPUT N M CN12 CN17 BNC M N M CN16 BNC M CN15 3DJLQD2 / WIRING DIAGRAMS GL 2 6L]H A3 REAR PANEL &RGLFH 3URJHWWR / RF TEST -60db FWD PWR OUT R. solo per riferimento Former version.F. $XWRUH ALARM INTERLOCK CONNECTORS 47n C1 1RPH 3& LQ 5HWH \\JACK\ PJ500M_C LCD 1RPH 3URJHWWR CPU BACKUP SUPPLY FWD PWR C4 4.F. TEST IN R.F.7nF SHIELDED ZONE CN1 RCA M CN2 RCA M I N P P W R INP PWR R.7nF INTERLOCK C 1N4007 1N4007 SHIELDED CABLE D2 D3 A B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 JP9 TEMP 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 INP PWR RFL PWR FWD PWR THERMAL PROTECTION S2 Vout INHIBIT ZD50 A ZD50 B Vac4 Vac5 Vcomp 1+ TELEMETRY CONNECTOR CN1 CONNECTOR DB25 F 13 25 12 24 11 23 10 22 9 21 8 20 7 19 6 18 5 17 4 16 3 15 2 14 1 FOLD_O AUTORESET FUSE F1 400mA 60V D4 1 N 5 349 12V 5W RS232 P3 CONNECTOR DB9 F 5 9 4 8 3 7 2 6 1 Vac1 Vac2 Vac3 5 9 4 8 3 7 2 6 1 CN14 RCA F CN13 RCA F FIL PS I2C BUS C2 1. 1. R.F.12 .04/03/03 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 HEADER 40 JP4 Bias Card HEADER 2 1 2 JP7 HEADER 4 1 2 3 4 1 2 3 4 5 6 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 HEADER 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 JP5 HEADER 2 JP8 HEADER 6 JP6 +50Vdc A +50Vdc B BIAS A BIAS B GND SHIELDED CABLE D JP3 HEADER 20 LCD Alarms Card HEADER 20 JP1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 SHIELDED CABLE C HEADER 26 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 JP2 SCHEDA FILTRAGGIO EMI SHIELDED CABLE C2 4.F.8 / 8 . 5HYLVLRQH \\MANUALI\pj500MCLCD\WIRING DIAGRAM_1\500MCLCD2. OUTPUT DIRECTIONAL COUPLER CARD RFL PWR OUT R. AMPLIFIER BIAS A +50VdcA O U T TEMP OUT TEMP SHIELDED ZONE A BIAS A BIAS B +50Vdc B +50Vdc A CN6 CN7 CN8 47n P4 CONNECTOR DB9 F BOCCOLE F BOCCOLE F BNC M 220nF C5 B D BIAS A BIAS B + 5 0 V dc B + 5 0 V dc A COMBINER CARD PJ500M-C +24Vdc Versione precedente.F. AMPLIFIER BIAS B +50VdcB SPLITTER CARD R. for reference only Technical Appendix . LOW PASS FILTER +15V  $XWRUL]]D]LRQH 'DWD BNC M CN9 )LOH&DUWHOOD REV: BERTI J. 1.PJ500M-C Appendice Tecnica Rev.1 / 4 .08/03/01 PJ500M-CSPL-IN .1 . 1 .08/03/01 Technical Appendix .PJ500M-C 2 / 4 . 1.PJ500M-CSPL-IN Rev. ST2.08/03/01 PJ500M-CSPL-IN .3 / 4 .ST3 ST4. 1.ST5 STRIP LINE STRIP LINE Appendice Tecnica Rev.R3 330# RESISTOR 2W RSC002JH0330 2 5 ST1.R2.PJ500M-C Splitter Card Bill of Materials Item Qty Reference Part DESCRIPTION PART ORDER CDE ________________________________________________________________________ 1 3 R1.1 . 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LCD    1  1 OUT  A3 PJ1KRF RF POWER AMPLIFIER MODULE /    ACCDIR DIRECTIONAL COUPLER .   \\JACK\    MANUALI\PJ500MCLCD\MODULORF_3\RFPJ1KM.      PJ500M VERS.  T3 U1   470pFHQ C16 470pFHQ C15 470pFHQ C17 470pFHQ PJ500M-C Technical Appendix . CHOCKE 20 1 L1 L64.PJ500M-C R.6# RESISTOR 2W RSC002JH05.C16.C12.L6 RG316-25 CAOX CABLE RG316 25 Ohm CAVRG316/25 25 2 26 3 D2. 470PFHQ C15. RF BINOC.5 RAME SMAL 0.R4 5.5RVR0.C10.F.R8 22** RESISTOR 1W 4 1 R16 47# RESISTOR 2W RSC002JH0047 5% RSC001JH0022 5 1 R9 100CH CHIP RESISTOR RCH126F0100H 6 1 R12 270H 1W RESISTOR 1W RSM1/4FH0820 R5.D5 1N4004 SILICON DIODE 400V DIS1N4004 27 1 D1 1N5342B SILICON DIODE DIS1N5342B 28 1 Q1 BLF278 VHF PUSH-PULL POWER MOS 29 1 C21 470nF 25V ELECTROLITIC CAPACITOR Appendice Tecnica Rev.6 3 2 R7.C14.C9 HIGHT Q CAPACITOR CHQ471AJ500 C5.C13.C4. POWER AMPLIFIER Bill Of Materials Page 1 Item Quantity Reference Part DESCRIPTION PART ORDER CODE ____________________________________________________________________________________________________ 1 1 R18 1.2 10 1 11 1 R14 10KNTC NTC RNTC005K103 12 1 R15 M1K TRIMMER MULTIGIRI RVT3296WK001 13 1 C2 68PFHQ HIGHT Q CAPACITOR CHQ680AJ500 14 1 C1 150PFHQ HIGHT Q CAPACITOR CHQ151AJ500 15 11 C3.2$ RESISTOR 5W RAF005JH01. CAVO 25 OHM CAV7612/78 24 1 T3 RG303 COAX CABLE RG303 CAVRG303V L5.D3.5 21 1 L4 L105RVR2 10 SP DIA 5 F 2mm BFS200010005 22 1 L3 BU6012RVR2 BOB L60MM D12 FILO ARG 2MM BFA200001012 23 1 T1 4:1 TRASF.C17.3 / 4 .7 6 SP DIA 4.C7.C19 1NFCH CERAMIC CHIP CAPACITOR CCC126102X7A 16 5 17 1 C11 100NF CERAMIC CAPACITOR CKM104BK600P 18 1 C20 680NFP POLIESTER CAPACITOR CPE684DK101 19 1 L2 POWER IND. RF.R3.C18.C8.C6.R2.3 .7mm BFS070064.R6 820# RESISTOR 2W RSC002JH0820 7 2 8 1 R11 1KCH CHIP RESISTOR RCH126F0001K 9 1 R10 1K5CH CHIP RESISTOR RCH126F001K5 R13 8K2 1% RESISTOR 1/4W 1% RSM1/4FK08.2 2 4 R1.16/09/02 TRNBLF278 PJ1KRF . 1. 16/09/02 Technical Appendix .3 . 1.PJ1KRF Rev.PJ500M-C Pagina lasciata intenzionalmente in bianco This page was intentionally left blank 4 / 4 . 1.PJ500M-C Appendice Tecnica Rev.1 / 4 .2 .28/05/02 CSMPIPJ5MCL . 2002 C4 4N7FCH R3 51CH    \MANUALI\PJ500MCLCD\ACCDIRIN_5\ACCDIRIN. 1.0   Tuesday.DSN . May 28. \\JACK\    VOUT 2  1.28/05/02 C8 15PFCH C1 15PFCH 1 D1 HP2800 3 R4 150H C9 15PFCH R1 4K7CH R5 150H FWD PWR CS1 CSDRCPPJ1KM C2 10uFCH +15V D2 Z9V1 R2 220CH BERTI J.From Low Pass Filter Output Rev.2 .  PJ500MC LCD .  +VCC U1 LM50CIM3   C3 4N7FCH 1 GND 2 / 4 .CSMPIPJ5MCL 3    1  1  A4 CSMPIPJ5MCL INPUT DIRECTIONAL COUPLER /    C7 4N7FCH OUT TEMP OUTPUT PJ500M-C Technical Appendix . C6. 1.3 / 4 .C4.2 .R5 150H CHIP RESISTOR 0805 RCH085F0150H 5 3 C1.C9 15PFCH CHIP RESISTOR 0805 CCC085150COA 6 1 C2 10uFCH 16V TANTALIUM CHIP CAPACITOR CET10616VSM 7 1 C5 470NFCH CHIP CAPACITOR 1206 CCC126474X7A 8 4 C3.ty Reference Part DESCRIPTION ________________________________________________________________________ 1 1 R1 4K7CH CHIP RESISTOR 0805 RCH085J004K7 2 1 R2 220CH CHIP RESISTOR 0805 RCH085F0220H 3 1 R3 51CH CHIP RESISTOR 0805 RCH085F0051H 4 2 R4.PJ500M-C CSMPOPJ5MCL Bill Of Materials Page 1 Item Q.C7 4N7FCH CHIP CAPACITOR 0805 CCC085472X7A 9 1 D1 HP2800 DIODE SMD SOT23 DISHSMS2800 10 1 D2 Z9V1 ZENER DIODE DIZ9V1MINI 11 12 1 1 Appendice Tecnica U1 C9 LM50CIM3 TEMPERATURE SENSOR 6P8FCH CHIP CAPACITOR HQ Rev.28/05/02 CILLM50C CSMPIPJ5MCL .C8. 1.28/05/02 Technical Appendix .CSMPIPJ5MCL Rev.2 .PJ500M-C Pagina lasciata intenzionalmente in bianco This page intentionally left blank 4 / 4 . 1.18/04/03 LPF+MEAS .1.PJ500M-C Appendice Tecnica Rev.1 / 4 . : BERTI J.18/04/03 PJ500M_C vers. 1. .1 . 1RPH3&LQ5HWH $XWRUH 1RPH3URJHWWR R1 100k 0805 D1 BAT83 200R SMD RV2 R2 100k 0805 D2 BAT83 cw RCA FWD PWR CSBS1 C10 STRIP CAPACITOR L4 BBR30000219 RCA RFL PWR cw / 1 GL 1 6L]H A3 &RGLFH LPF+MEAS 1RPH3DUWH LOW PASS FILTER + MEASUREMENT &RGLFH3URJHWWR 3DJLQD CSDCLPFPJ1KM 200R SMD RV1 TO ANTENNA PJ500M-C Technical Appendix .2 / 4 .DSN$XWRUL]]D]LRQH \\JACK\ UCELLI M. LCD C1 47p 0805 C3 47p 0805 2.REV.1 07/03/02 5HYLVLRQH 'DWD CS1 )LOH&DUWHOODMANUALI\PJ500MCLCD\NEW_LPF\TESTIN~1.LPF+MEAS L5 BFS10002018 From Coupler Card Outut CSBLPFPJ1KM C7 STRIP CAPACITOR L1 BBR30000219 CSBS1 C8 STRIP CAPACITOR L2 BBR30000219 CSBS1 C9 STRIP CAPACITOR L3 BBR30000219 C6 1nF CSBS1 C11 STRIP CAPACITOR CSLPFPJ1KM C5 1nF R4 270R 1206 R3 270R 1206 C2 4n7 0805 C4 4n7 0805 Rev. C9.RV1 R2.1.18/04/03 LPF+MEAS .C2 C5.C6 C7.L4 RV2.C11 C8.ty Reference Part ____________________________________________________________________________________________ 1 2 3 4 5 6 7 8 9 10 11 12 1 1 2 2 2 2 3 2 4 2 2 2 L5 CS1 C3.C10 D2.L2.D1 L1.PJ500M-C PJ500M_C vers.L3. 1. LCD Bill Of Materials Page1 Item Q.C1 C4.R1 R3.3 / 4 .R4 Appendice Tecnica BFS10002018 CSDRCPPJ1KM 47p 0805 4n7 0805 1nF 27pFTFL 54pFTFL BAT83 BBR30000219 200R SMD 100k 0805 270R 1206 Rev. 1.PJ500M-C Pagina lasciata intenzionalmente in bianco This page was intentionally left blank 4 / 4 .18/04/03 Technical Appendix .LPF+MEAS Rev.1 . 1.PJ500M-C Appendice Tecnica Rev.1 .08/03/01 DRCPPJ1KM .1 / 4 . 08/03/01 D1 18pF C1 BAT83 C2 1nFCH CS1 CSDRCPPJ1KM 220CH R4 220CH 47pF C4 BAT83 D2 C3 1nFCH 470 1% R2 C6 1nFCH 470 1% R5 R3 100KCH REF PWR R6 100KCH FWD PWR Date: Tuesday. 1.V.R.F.l. TEST -60dB OUTPUT TR1 M20K AGC CONTROL CN3 N CONNECTOR Directional Coupler Card Circuit Diagram Size Document Number Custom Title R7 51 1% CN2 BNC TWINAX TO POWER SUPPLY R. Elettronica S. 2000 Sheet 1 CN4 BNC TELAIO of R.r.1 . (Bo) CN1 BNC TWINAX TO ALARMS CARD 1 Rev PJ500M-C Technical Appendix . December 05.2 / 4 .DRCPPJ1KM From Low Pass Filter Output R1 TC200CH R4A C5 1nFCH Rev. D2 BAT83 HOT CARRIER DIODE DHCBAT83 14 1 CS1 CSDRCPPJ1KM CS DIR.R6 100KCH CHIP RESISTOR RCC126J0100K 5 1 R1 TC200CH TRIM.08/03/01 DRCPPJ1KM .PJ500M-C Directional Coupler Card Circuit Diagram Bill Of Materials Page 1 Item Quantity Reference Part DESCRIPTION PART ORDER CODE ________________________________________________________________________________________________ 1 1 2 3 2 2 4 2 R7 51 1% RESISTOR 1/4W 1% RSM1/4FH0051 R4A.VER.C3.CN2 BNC TWINAX CONN. BNC A TELAIO 11 2 CN1.C6 1NFCH CERAMIC HIGH Q CHQ102AJ500 CNTBNCFPV 10 1 CN4 BNC TELAIO CONN.BNC X CAVO TWINAX CNTBNCMTXVL 12 1 CN3 N CONNECTOR CONN.R4 220CH CHIP RESISTOR RCH126J0220H R2.C5. 1.COUPLER PJ1KM CSDRCPJ1KM Appendice Tecnica Rev.CERMET SMD RVT4X4H200V 6 1 TR1 M20K TRIMMER MULTIGIRI RVT3296WK020 7 1 C1 18PF CERAMIC CAPACITOR NP0 CKM180BK600C 8 1 C4 47PF CERAMIC CAPACITOR NP0 CKM470BK600C 9 4 C2.3 / 4 .1 .R5 470 1% RESISTOR 1/4W 1% RSM1/4FH0470 R3.REG. N A TELAIO CNTNFPFL 13 2 D1. 1 .DRCPPJ1KM Rev. 1.PJ500M-C Pagina lasciata intenzionalmente in bianco This page was intentionally left blank 4 / 4 .08/03/01 Technical Appendix . 1 / 4 .1 . 1.PJ500M-C Appendice Tecnica Rev.08/03/01 PJ1KLPF . PJ1KLPF C1 27pFTFL L1 L321RVR7SP1 C2 54pFTFL L2 L325RVR7SP1 C3 54pFTFL L3 L325RVR7SP1 Rev. ELETTRONICA S.r. January 11. 2001 Sheet 1 of 1 To Directional Coupler Card Input Low Pass Filter Circuit Diagram Size Document Number Custom Title R.l.1 .V. (Bo) C4 54pFTFL L4 L321RVR7SP1 Rev 00 PJ500M-C Technical Appendix . 1.08/03/01 C5 27pFTFL Date: Thursday.R.From Coupler Card Outut L5 L2016RVR1.5 2 / 4 . PJ500M-C Low Pass Filter Circuit Diagram Bill Of Materials Page 1 Item Quantity Reference Part DESCRIPTION PART ORDER CODE ____________________________________________________________________________________________ 1 2 C1.BANDELLA RAME TEFLON CBRT540RVR L1.C5 27PFTFL CONDBANDELLA RAME TEFLON CBRT270RVR 2 3 C2.C4 54PFTFL COND.1.3SP DIA25 7MM SP1 BFA700003251 5 1 L5 L2016RVR1.3SP DIA21 7MM SP1 BFA700003211 3 2 4 2 L2.08/03/01 BFS15002016 PJ1KLPF .L4 L321RVR7SP1 RAME ARG.5MM 20SP DIA16MM Appendice Tecnica Rev.C3.3 / 4 .5 RAME ARG.L3 L325RVR7SP1 RAME ARG.1 . 1. 1.PJ500M-C Pagina lasciata intenzionalmente in bianco This page was intentionally left blank 4 / 4 .1 .08/03/01 Technical Appendix .PJ1KLPF Rev. 1.2 .PJ500M-C Appendice Tecnica Rev.02/05/01 PSSW5020B .1 / 6 . 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R20.R75.R84 1K0 60 1 R12 22K1 61 2 R13.R26.R27 2K2 70 3 R30.R61 20K0 82 2 R47.R49 40K2 83 1 R51 10K 84 1 R54 180R 85 1 R55 301R 86 1 R56 511R 87 1 R66 549R Appendice Tecnica Rev.R80 2K0 62 2 R14.R28 4R99 69 3 R25.5 / 6 .R40.02/05/01 PSSW5020B .R74.R21 10R/4W 64 1 R16 6K81 65 1 R18 909R 66 1 R19 1K 67 1 R23 80R2 68 2 R24. 1.R17 100R 63 3 R15.2 .R57.R50.R42 2K61 71 1 R31 2K55 72 1 R33 87W-2K 73 1 R34 27K4 74 1 R36 2K74 75 1 R37 1K37 76 1 R38 100K0 77 1 R39 150K0 78 1 R43 715R 79 1 R44 10K/1W 80 1 R45 22K/1W 81 4 R46.PJ500M-C 58 1 R10 4K02 59 4 R11. C46. F3.D23.02/05/01 Technical Appendix .D20.JP9.U4.R83 1M 91 1 R77 87W-10K 92 1 R78 47K5 93 1 R79 87W-500R 94 1 R81 2K43 TP1. R70.PJ500M-C 88 1 R71 87W/5K 89 1 R72 2K21 90 3 R76.C51.C40.2 .R58.C45.Q8.PSSW5020B Rev. TP7 TP 95 6 96 1 T1 15V 97 1 U1 HCPL2611 98 1 U2 UC3823 99 3 U3.TP2.U8 LM317 100 1 U5 TC427 101 2 U6.TP4/M.R60.U7 LM358 102 1 U9 HTP50 103 1 U10 LM337 104 20 C41.R73. 1.TP3 NC 6 / 6 .TP5.TP4.R63.C47.R69.R64.R82. U11. 1 / 4 . 1.PJ500M-C Appendice Tecnica Rev.08/03/01 CSSOFTS .1 . 3 20W Thursday.08/03/01 2 1 LUMBERG 2P MP1 4 - 1 2 + 3 D3 W06M C2 47uF 50V 120 5W R3 C1 220uF 1% 10K0 1% R1 JP1.R. January 11.JP2: JUMPERS SMD CORTOCIRCUITATI D1 1N4004 R2 10K0 1% Date: Size A Title 1N4004 D2 2 JUMPER JP1 3 2 JUMPER JP2 R4 3. 1 7 5 8 4 RL3 TRK2233 1 2 6 3 RL2 G8P-1114P Document Number 1 Q1 BD681 2 6 5 3 RL1 G8P-1114P 2 6 5 1 of FIX1 FIX 1 LUMBERG 4P 1 2 3 4 M3 Rev jax LUMBERG 4P 1 2 3 4 M2 PJ500M-C Technical Appendix .1 .2 / 4 . 1.p.V. elettronica s.a. 2001 CSSOFTS Sheet R.CSSOFTS Rev. PJ500M-C Soft-Start Card Vers.M3 LUMBERG 4P MORS. CEA476AM350 3 2 D1. 2 PIN MORSKB02PPO 8 2 M2.7 20W RES.JP2 JUMPER 2P 7 1 M1 LUMBERG 2P MORS. STRATO MET. 2VIE RLD224 12 2 R1. CEA227BM350 2 1 C2 47UF 50V COND. 1.RL2 G8P-1114P RELè G8-1114P RLDG8P1114P 11 1 RL3 V23042 A 2003 RELè 2SC.1 . A FILO RAF005JH0120 14 1 R4 4. RSM1/4FK0010 13 1 R3 120 5W RES.3 / 4 .D2 1N4004 DIODO AL SILICIO DIS1N4004 4 1 D3 W02M PONTE DI DIODI PNRWL02 5 1 FIX1 FIX 6 2 JP1.3 Appendice Tecnica Rev. ELETTR. ELETTR.LCD Circuit Diagram Bill Of Materials Page 1 Item Quantity Reference Part __________________________________________________________________________________________________ 1 1 C1 220UF 50V COND.08/03/01 CSSOFTS . 4 PIN MORSKB04PPO 9 1 Q1 BD681 TRANSISTOR TRNBD681 10 2 RL1. A FILO RAF020JH03.R2 10K RES. 08/03/01 Technical Appendix .CSSOFTS Rev.PJ500M-C Pagina lasciata intenzionalmente in bianco This page was intentionally left blank 4 / 4 .1 . 1. 1.13/01/03 CSBIASPJ5M01 .1 / 6 .PJ500M-C Appendice Tecnica Rev.3 . TR2. They should only be adjusted by skilled personnel for maintenance. and TR4 are not supposed to be user-adjustable components.5A.Current measurement full scale adjust RF module 1 TR2 . 2 / 6 .3 . Use adjust the exciter’s power at 10W. Turning the trimmer counterclockwise rises the limiting value. that is the value measured when I=10. Adjust the trimmers so that the voltages on test points I1 and I2 on JP1 are 0V.” trimmer on the completely clockwise (so that the AGC doesn’t affect the system). and after this operation the trimmer for the adjustment of the measurement in the CPU shall be readjusted.CSBIASPJ5M01 Rev.Current measurement full scale adjust RF module 2 TR5 .PJ500M-C TR3 . • TR1 and TR2 are used to adjust the full scale of the measurement of the current. Adjust the trimmers so that the voltages on test points I1 and I2 on JP1 are 4. Adjust TR5 to obtain the desired limiting value. • TR5 adjusts the power limiting built-in in the bias card.0V. To change it.13/01/03 Technical Appendix . This adjustment shall be performed using an external wattmeter. turn the “PWR ADJ.5) Bias card built-in limiter adjust Notes: • TR1.Offset current measurement RF module 1 TR4 .Offset current measurement RF module 2 TR1 . TR3. It is factory adjusted ad 560W. Note that this trimmer’s adjusting influences the valu displayed by the CPU.(Ch. • TR3 and TR4 are used to adjust the offset of the measurement of the current. that is the value measured when I=0. 1. PWR F.3 / 6 .01_SH FASTON_M PD2 7 1 4 5 +50V + - C1 1 + - 4n7_100V 1 2 3 3 1 11 4 2 1 2 2 1 2 1 + - Rev. TO PROT. 4n7 C19 IN_CH1 INPUT F. TO GATE MOS1 BIAS V.9V=MIN PWR) R32 C10 100n +15V I1 CALIBRATION FASTON_M PD4 SH2 0.13/01/03 1 + Appendice Tecnica - PD1 100 STM05S 1 2 3 4 5 JP2 STM10S 1 2 3 4 5 6 7 8 9 10 JP1 4n7 &RGLFH 4n7 2 6L]H 4n7 C31 A3 5020_INH NOAA Bias Board Modificata GL CSBIASPJ5M01 1RPH3DUWH / 1 VBIAS C30 &RGLFH3URJHWWR 4n7 C29 5020_RV C20 CURRENT MOS1 + MOS2 BIAS V.0 1RPH3URJHWWR BIAS_2 BIAS_1 VBIAS IN_CH1 -VOP 10k_1% IN_CH1 R29 PROT_F_FB F_PWR_I C5 100uF_35V I2 CALIBRATION D6 BAS32 TL074SMD U4C 4k7 FIX3 FIX35 +3V9 I2 I1 PROT_F_FB - + TR2 5k PAGE2 LED 9 10 R20 FIX2 FIX35 -15V +15V D5 BAS32 1 R16 4k7 R6 4k7 D1 TL074SMD F_PWR_I 5020 INTERFERENCE ON BIAS + 7 10k_1% U6B R45 5 2k2 I2 R40 Q3 MMBT5401L 1 FIX1 FIX35 +15V I2 MEASUREMENT OFF SET 3 BN2 R28 + 3 C4 100n Q2 MMBT5401L Current Pallet2 Measure R34 R15 10k_1% +50V 2 TL074SMD TO 5020 VOLTAGE REGULATION U6C D3 BAS32 R47 10k_1% R44 5020_INH CONNECTED TO 5020 INHIBIT SIGNAL 10k_1% C11 100n -15V C7 4n7_100V C2 4n7_100V (0V=MAX PWR. BRD REFERENCE V.3 . 1RPH3&LQ5HWH $XWRUH R39 R35 R33 10k_1% R30 R9 470 R1 470 Current measure circuits Supply PROT_F_FB F_PWR_I +3V9 I1 I2 PJ500M-C -15V +15V +15V TL074SMD 1 10k_1% R24 U4A 10k_1% R23 3 U1 LM4040DIM3-10. BRD FOLD BACK SIG.DSN \\JACK\ Ucelli M. 3.0 1 R21 10k_1% -VOP AN1 4n7_100V R46 10k_1% R42 10k_1% R36 5k62_1% R31 1k +15V C6 4n7_100V R17 51 R13 10k_1% C3 100n 7 1 4 5 3 2 FASTON_M 4 11 6 5 R19 + U8 LM7915C/TO220 IN IN 3 14 R43 OUT OUT 3 3 470 33uF_63V C12 7 U4B TL074SMD 4k7 TL074SMD U6D - + TR1 5k U7 LM7815C/TO220 12 13 C15 100n -15V D2 SM4004 SOFT START RELATED TO +50V 1 R14 4k7 R5 4k7 2 Current Pallet1 Measure GND 2 1 GND D4 SM4004 47k R55 R53 100n C34 100n C26 10k_1% 10k_1% + + 9 -15V 100uF_35V C35 100uF_35V C24 +15V 10 8 BN1 1 R22 10k_1% -VOP R18 51 10k_1% 10k_1% 1 R37 R52 11k8_1% 10k_1% TR4 100k - 2 R57 R56 2k2 2k2 LED D10 LED D9 C9 100p BN2 TL071 6 R8 U3 100 BN1 - 6 8 3 BIAS_2 5020_FB FIX5 FIX35 FIX4 FIX35 SCHEMATIC2 +15V -15V GND +3V9 I2 I1 VBIAS BIAS_1 PWR_REG + -15V 3 2 2 1 +50V -15V 3 D7 BAV99 +15V )LOH&DUWHOOD R41 R38 100 100 1.3 2 1 4 3 2 1 STM04S JP5 POWER SUPPLY STM03S JP3 TO POWER REGULATION TRIMMER (20k) FASTON_M PD3 SH1 0. 1.PWR SIG. FROM PROT.01_SH 4n7 C51 + - 2 D14 SM4004 -15V R54 R51 1M C22 4n7 SM4004 - 2 10k_1% C8 100p AN2 TL071 6 R7 U2 100 1 + + + C32 1000uF_35V I1 2 100n C33 100n C25 1 C14 100n +15V +3V9 10uF_35V C23 1000uF_35V 47k 1 +50V C16 +15V TL074SMD U6A +15V 3 SM4004 D12 4n7_100V + 3 AN1 Q1 MMBT5401L I1 MEASUREMENT OFF SET 3 AN2 R27 3 D13 SM4004 D11 C52 100 C53 R127 Rxx C21 4n7 R50 100n C13 2 1 TR3 100k 2 U5 LM4040DIM3-10. TO GATE MOS2 BIAS VOLTAGE MEASURE GND 5020 INHIBIT SIG.PWR SIG.3 $XWRUL]]D]LRQH 5HYLVLRQH 13/01/03 4n7 4n7 BIAS_1 5020_INH I1+I2 BIAS_1 BIAS_2 VBIAS D8 BAV99 3 5020_RV IN_CH1 I1+I2 VBIAS IN_CH1 'DWD 14 TL074SMD U4D C28 I1+I2 R12 470 R11 470 10k_1% R4 470 R3 470 C27 4n7 C17 12 2k2 1k 1k R25 13 R10 470 R2 470 F_PWR_I R49 R48 2k2 1k \\MANUALI\PJ500MCLCD\NEWBIAS\BIAS_10BIASFM. CURRENT MOS1 CURRENT MOS2 CURRENT MOS1 + MOS2 BIAS VOLTAGE F. TO PROT. GND +VCC GND -VEE 3DJLQD CN06MIC 1 2 3 4 5 6 BIAS_2 4n7 JP4 PROT_F_FB C18 I1+I2 TEST POINTS R26 PJ500M-C CSBIASPJ5M01 ./Guerzoni P. BRD GND 5020 REGULATION V. 13/01/03 11 8 - 4 / 6 .3 13/01/03 - 6 R97 &RGLFH GL 2 6L]H BIAS_2 BIAS_1 VBIAS A3 D23 5V1SMD R98 100 C43 100n -15V NOAA Bias Board Modificata / 2 10k_1% 10k_1% 1n C44 CSBIASPJ5M01 1RPH3DUWH 7 C42 100n +15V TL072SMD U10B 3DJLQD R92 + 5 R83 10k_1% &RGLFH3URJHWWR R77 100 R85 10k_1% 59k_1% R82 10VSMD D19 5HYLVLRQH 'DWD 10VSMD D25 9V1SMD D24 10VSMD D22 9V1SMD D21 TL072SMD U10A 1 D16 9V1SMD PJ500M-C Technical Appendix . PJ500M-C R126 R122 R118 2k2 R114 R110 R106 2k2 R102 R96 R91 1RPH3&LQ5HWH $XWRUH 1RPH3URJHWWR TL074SMD U13D TL074SMD U12D TL074SMD U11D 10k_1% 1k 0R 1 R66 R65 R62 4k7 Rxx TL074SMD U9A R68 R58 +15V 10k_1% R86 -15V 100n C40 R61 604H Cxx C36 11 4 IN_CH1 + Rev.DSN \\JACK\ Ucelli M.GND -15V -15V R69 10k_1% +15V TR5 20k 3 10k_1% +15V +3V9 5020_FB I1 I2 PROT_F_FB PWR_REG 1 2 R63 + - 12 13 14 C50 100n C49 100n C48 100n C47 100n -15V -15V +15V +15V C46 100n -15V C45 100n +15V 10k_1% R75 10k_1% 47k_1% C38 100n R71 R60 100 +15V R70 TL074SMD U9D TO PROT-F FOR FWD PWR MEASUREMENT C39 100n -15V 10 + - 3 2 + - 3 2 + - 3 2 -15V 1 1 1 R123 R119 R115 R111 R107 R103 R99 R93 R88 TL074SMD TL074SMD U13A +15V -15V 11k8_1% R72 TL074SMD U12A +15V -15V 0R R67 8 10k_1% R64 U9C Rxx R59 TL074SMD U11A +15V 9 100n C41 Cxx C37 4 11 4 11 4 2k2 2k2 2k2 2k2 2k2 2k2 2k2 2k2 2k2 6 - + - 5 + 6 - + 5 6 5 3 D18 7 7 7 TL074SMD U13B TL074SMD U12B TL074SMD U11B 3 HSMS2800 HSMS2800 2 1 2 1 D15 D20 R124 R120 R116 R112 R108 R104 R100 R94 R89 3 3 2k2 2k2 2k2 2k2 2k2 2k2 2k2 2k2 2k2 HSMS2800 2 1 HSMS2800 2 1 D17 R84 R80 R79 R76 R74 9 10 9 10 9 10 - + - + - + 8 8 8 TL074SMD U13C TL074SMD U12C TL074SMD U11C 10k_1% 10k_1% 10k_1% 4k7 2k2 R125 R121 R117 R113 R109 R105 R101 R95 R90 R81 100 - + 2k2 2k2 2k2 2k2 2k2 2k2 2k2 2k2 2k2 R78 6 5 7 47k 13 12 13 12 13 12 TL074SMD U9B - + - + - + 3 2 14 14 14 2k2 2k2 2k2 R87 10k_1% 2k2 2k2 2k2 2k2 )LOH&DUWHOOD +15V 1k R73 + - 3 2 -15V \\MANUALI\PJ500MCLCD\NEWBIAS\BIAS_10BIASFM.3 . 1.CSBIASPJ5M01 4 + - F_PWR_I $XWRUL]]D]LRQH 1./Guerzoni P. C14.R104.R46.D22.C30.D21.R19. 1.R42. R34.C6.D5.C35 C8.R38.C26.R49.Q3 R1.R118.R16.R103.C48.R99.C41.R6.C11.R8.R121.R80.C42.R27. R71.13/01/03 4n7_100V 100n 100uF_35V 100p 33uF_63V 10uF_35V 4n7 1000uF_35V Cxx 1n LED SM4004 BAS32 BAV99 HSMS2800 9V1SMD 10VSMD 5V1SMD FIX35 STM10S STM05S STM03S CN06MIC STM04S FASTON_M MMBT5401L 470 4k7 100 10k_1% 51 1k 5k62_1% 2k2 47k 1M CSBIASPJ5M01 .C4.PD3. R112.R124.C50 C5. R25.R115.R37.R76 R7.R66.C10. R102.C21.R106.R26.R18 R31.R126 R44.R81.R30.R22.R43 R5.C43.R98 R13.D20 D16.R33. R53.R113.D12.R73 R36 R39.5 / 6 .R110.R68. R85.C51 C23. C15.C19.R45.C13.C40.D10 D2.PJ500M-C CSBIASPJ5M01 Bill Of Materials Page1 Item Q.R125. C27.C34.R47.D6 D7.R48.R94. R12.C25.PD2.D8 D15.R119.R96.C20.FIX4.R3.R109.R35.R91.C28.3 .R93.R15.C32 C37.D18.R11.R77.R23.C31.R56.R75. R95.R105.D24 D19.R114.R111.C9 C12 C16 C17.R29.R32.C53 C3.C2.Q2.R24. R122.D14 D3.R41.R123. R60.R78 R51 Appendice Tecnica Rev.C47.C33.D11.R89.R2.PD4 Q1.C7.R57.R79.R83.C24.C29. R62.R4.R101.R20.R10. R117.C38.C49. C46.C45.R74.ty Reference Part ____________________________________________________________________________________________ 1 2 6 23 3 4 5 6 7 3 2 1 1 12 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 2 2 1 3 6 3 2 4 3 3 1 5 1 1 1 1 1 4 3 9 28 8 29 10 30 35 31 32 33 34 2 6 1 42 35 36 3 1 C1.R69.R84.R63.R21.R50.C36 C44 D1.FIX2.R55.R100.R9.C22.R97 R17.D13.R92.C18.R120.FIX3.R28.R108.D4.R64.R86.D25 D23 FIX1.R40.D17.C52.R116.FIX5 JP1 JP2 JP3 JP4 JP5 PD1. R107.R54.R14. C39.D9.R87. R88.R90. SH2 TR1.R59.U6.U11.PJ500M-C 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 2 3 1 2 1 1 2 2 2 1 2 2 6 1 1 1 R52.U9.U3 U4.TR2 TR3.U13 U7 U8 U10 6 / 6 .TR4 TR5 U1.R72 R58.3 .13/01/03 Technical Appendix .U12.0 TL071 TL074SMD LM7815C/TO220 LM7915C/TO220 TL072SMD Rev.R65 R70 R82 SH1.R127 R61 R67.01_SH 5k 100k 20k LM4040DIM3-10.U5 U2.CSBIASPJ5M01 11k8_1% Rxx 604H 0R 47k_1% 59k_1% 0. 1. 1.1 / 4 . for reference only Appendice Tecnica Rev.08/03/01 CSBIASPJ5MCL01 .1 . solo per riferimento Former version.PJ500M-C Versione precedente. 1 .PJ500M-C Versione precedente.08/03/01 Technical Appendix . 1. solo per riferimento Former version.CSBIASPJ5MCL01 Rev. for reference only 2 / 4 . C25.ty Reference Part _______________________________________________________________________________ 1 12 2 11 3 4 5 6 7 8 9 10 2 1 1 2 2 2 1 4 11 12 13 1 1 7 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1 2 1 1 4 4 1 1 1 3 3 2 1 1 1 2 1 2 6 33 5 34 35 36 37 38 39 4 2 40 41 42 2 2 2 1 2 6 Appendice Tecnica C3.C34.R29 100H0CH R35.C33 C2.C11. C28.C26.C13.C32.C7 10nFCH C10 100uF C12 4n7CH C16.100nF C39 D1 Z24VSMD D2 BAV70 D3.Q3 MMBT5401LT1 Q4.PJ500M-C Bias Control Card Bill Of Materials R.R42.D8.C21.10K0CH R40.FIX2.R21 220CH Rev.R9.R. SM4004 D12.J2.C14 47uF C19.R44 TM5K R27.C23 22uF C31 NC C36.R25.R14 820CH R16.R20.D11.R28 1K0CH R13 M5K R11.J3. 4K7CH R37. C17.01 R2 51HOCH R32.C9.FIX4 J1. 1.C8. Elettronica s.Q2.LD3 LED 3R Q1.R17 100KCH R19. C30.C24 1000uF C20.10KCH R54.R12 R10.C29.R4 51H0CH R5.LD2.D14 D4 BAV99_D D7.R6.D6.V.R50 R18.R41.1 .C27.Q7 ZDT6790 Q5 MJD32C Q6 MJD117 REF1 TL431SMD R1.C37.R15.a. 100nFCH C15.08/03/01 CSBIASPJ5MCL01 .D13.FIX3.R8.C35.C38.R55 R7. 1nFCH C5.p.D5 BAS32L D9 Z10VSMD D10 Z5V1SMD FIX1. (BO) Item Q.C18.J4 FASTON J5 PANDUIT J6 25MSF6 J9 PANDUIT LD1.R33.R3 0.R24.3 / 4 .C40 C6.C22. U8 TL082SMD U2. 1.CSBIASPJ5MCL01 Rev.TestPoint TP4 U1.47CH R51.TP3.C.R47.PJ500M-C 43 6 44 45 46 47 48 1 1 1 1 4 49 50 51 52 53 1 1 1 1 4 54 55 56 57 58 59 3 2 1 1 1 2 R22.R52.R30.R45.2K74CH R48 R39 221K0CH R43 100CH R46 TM10K R49 2K740CH TP1.1 .R53 R23 10M0CH R26 22H0CH R31 150K0CH R34 4K70CH R38.C4 N.U4.08/03/01 Technical Appendix .R36.U5 TL071SMD U3 LM358SMD U6 7815 U7 7915 C1.TP2. 4 / 4 . 1.1 / 8 .0 .30/07/03 SLPROTPJ-HCL .PJ500M-C Appendice Tecnica Rev. Tec.5 3 2 +5V CP.5 4K7 RP1C F4 CH7 CH6 CH5 CH4 CH3 CH2 CH1 AC2 AC1 BAT f 1 LUNENO LUNENO PD4 LUNENO PD3 LUNENO PD2 PD1 20V-0.5 14 7 13 8 6 C40 CT1/16 2 3 D20 R54 CH4 1 2 3 4 RXD TXD C38 VNS VCC OSC LOW VOUT VSS GND 8 7 6 5 8 6 9 11 2 2 14 14 C58 CT1/25 F23 DSS306 f 3 \\UT_SRV\PROGETTI C53 CM.1uF -5V VNS )LOH&DUWHOODManuali\PJ500MCLCD\SLPROTPJ-HCL\schana. $XWRUH 1RPH3URJHWWR VCC VDD +5V 1 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 2 4 6 8 10 12 14 16 18 20 22 24 26 +5V GND 2.5 3 DSS306 f 2 2 XX D3 1 D5 BAT83 D8 BAT83 D7 BAT83 D6 BAT83 D9 D10 D11 C25 CM.1uF CM.22uF CH3 F7 1 R60 DSS306 33K 2 1 2 1 1 2 1 DSS306 4 11 + 1 3 1 3 R31 2 2 1 470R 2 2 2 2 2 FWD_PWR 2 2IN_CH1 1 2 1 2 4K7 RP1A 2 2 + 2 1 2 2 1 2 1 2 Rev.9V G=3. .5 1N4004 D1 D17 R42 CH5 6IN_CH5 5V1/0.1uF CM.1UF 33K R3 C1 CH6 3 DSS306 2 RFL_PWR 87X-20K 100K 2 6IN_CH6 R34 D15 CH2 5V1/0.SLPROTPJ-HCL + 1 PJ500M-C Technical Appendix .22uF 470R R37 33K R39 470R + U6C - C43 1 9 10 U4 CON20AP + + + + + + + + + + J2 I2C TR7 100K 2 C35 TS914 RFL_I 87X-20K 330R 2 FOLD_L PD0 PD1 TS914 INP_PWR 87X-20K TR3 1 3 5 7 9 11 13 15 17 19 OFFSET STATICO TS914 U3D CT1/16 C37 CT1/16 C36 R50 CH7 8IN_CH7 5V1/0.1uF 100/25 +5V TS914 U3A TR10 87X-20K CM.1uF R10 VIN 7 7 VOUT CP.1uF C31 1 TS914 TEMP R33 2 -5V 33K + U6A - C42 1 2 3 CP. LCD Uff.5 3 R26 IN_CH4 5V1/0.22uF R41 2 R43 33K + U5B - C44 1 6 5 2 CP.1uF C61 2 1 5K6 2 MAIN C55 CM.22uF R57 33K C48 1 C27 CT10/25 -5V 13 + U5D - OC_PSSW ZFH-12V K1 OC_FAN D22 1N4004 +5V 1 16 4 13 2K2 2 12 CP.22uF R45 33K -5V R47 470R + U5A - C45 1 2 3 CM.30/07/03 1 + 2 + + 2 / 8 .5 4K7 RP2D 7 8IN_CH8 5V1/0.1uF R61 237R 10K SOGLIA R8 3 33K VI 2 3 1 - + 39K -5V CP1OKPF C59 2 R9 1 1 TR6 VO 1 C2 - 9 R R20 R22 10K + 10 + 1 CH2 TS914 8 2 1 U3C 7V5-0.22uF 87X-20K TR2 U1 LM7805 R46 CH6 D18 5V1/0. 1.1 5HYLVLRQH $XWRUL]]D]LRQH 07/01/03 'DWD C51 CM.Rev.1uF SENS TEMP C33 CM.5 DZ2 C41 f DSS306 F8 1 CP.5 3 TR9 87X-20K + 12 DZ3 JUMPER3 D16 R38 CH3 4 IN_CH3 5V1/0.1uF BL02 F16 C28 CD4K7PF 1 OC_SET1 3DJLQD 1 AC1 AC2 BAT IN_CH8 IN_CH7 IN_CH6 IN_CH5 IN_CH4 IN_CH3 IN_CH2 IN_CH1 3 &RGLFH 1RPH3DUWH 6L]H A3 4 SLPROTPJ-HCL Analogic Section Circuit Diagram 1 4K7 RP2B GL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 MASCON20 C23 CD4K7PF 1 OC_ON 2 CD4K7PF C22 CD4K7PF 1 VNS C21 CD4K7PF 1 OC_LOC 2 2 2 2 JP1 CD4K7PF C18 1 OC_SET3 2 CD4K7PF C19 1 INP_PWR CD4K7PF C52 1 IN_OFF CD4K7PF C20 1 OC_SET2 CD4K7PF C17 1 OC_FAULT 2 2 CD4K7PF C16 1 FWD_PWR C14 1 TEMP CD4K7PF C15 1 IPA CD4K7PF CD4K7PF C13 1 IN_INH C11 CD4K7PF 1 IN_RST CD4K7PF C12 1 OC_OFF CD4K7PF C10 1 OC_WAIT C9 CD4K7PF C6 1 OC_ECC_X CD4K7PF C7 1 OC_SET4 CD4K7PF C8 1 IN_ON CD4K7PF C5 1 RFL_PWR 1 RFL_I CD4K7PF C4 1 VPA C3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 &RGLFH3URJHWWR PFPJ500MC C63 CM.5 3 DSS306 F5 1 1000/35 + f RXE040 CH5 CH1 F2 1 C34 CM.9 4K7 RP2C TS914 R35 470R R23 1M 1 C30 2 CP10KPF 1 2 C60 4K7 RP1B f 1 F6 - 13 6 5 3 - + R19 R 4K7 RP1D D19 7 33K 1 TS914 U3B R4 1 14 CP10KPF C29 2 470R R18 + + + + + + + + + + 2 4 6 8 10 12 14 16 18 20 C49 5 11 10 12 9 3 4 1 TP1 TP C26 CT10/25 FOLD_O V- V+ + T1OUT T2OUT R1IN R2IN CM100PF 22R R28 ICL232 C2T1IN T2IN R1OUT R2OUT C1C2+ C1+ 8 8 CM100PF 22R R29 R49 2 R51 33K + U5C - C46 1 9 10 2 CP.0 .dsn 1RPH3&LQ5HWH PJ500M-C vers.5 3 R30 CH1 D14 5V1/0.5 3 DSS306 F3 7 f 1 2 CH7 JP2 C62 CM.22uF R53 33K R55 470R + U6D - C47 1 TR8 TS914 MAIN TR4 87X-20K 2 13 12 VPA TS914 87X-20K 470R EARTH CT1/16 TC7660 BST CAP+ GND CAP- U2 R27 C39 CM100PF 100R 100R VNS R58 CH8 D21 5V1/0.5 5V1-0.22uF 470R R25 33K + U6B - C32 1 6 5 1N4004 D2 1N4004 WL02 TR5 470R 2 87X-20K TS914 IPA 87X-20K 3K3 2 TS914 TR1 1 3 1 3 1 + - F1 1 2 1 4 11 DSS306 1 2 2 2 1 2 1 2 1 3 4 11 2 IN_CH2 1 2 1 2 3 GND 2 1 2 1 3 1 3 1 3 4K7 RP2A 1 2 1 2 1 2 f CM100PF DZ1 5V1/0.1uF LM317L U7 D4 1K1 R62 5K6 5K6 R16 5K6 R15 5K6 R14 R13 XX R12 5K6 5K6 R11 ADJ 2 3 R59 C56 5 f VNS C54 CM.: Berti J.5 3 C24 100/25 R1 3.1uF CD4KPF F21 DSS306 f 3 GND SCL OC_FAN SDA IN_PRES OC_OFF OC_WAIT IN_ON OC_ECC OC_LOC OC_FAULT IN_OFF PD0 CH2 CH4 CH6 CH8 VNS CD4K7KPF C50 OC_SET2 OC_LOC VNS OC_ON TEMP IPA FWD_PWR OC_FAULT OC_SET3 INP_PWR IN_OFF OC_ECC 1 F17 DSS306 1 f 3 FLAT 40P 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 J3 CON26A 1 3 5 7 9 11 13 15 17 19 21 23 25 J1 IN_PRES F18 DSS306 IN_CLIK 1 f 3 F19 DSS306 1 f 3 OC_PSSW RIS_IO F20 DSS306 1 f 3 1N4004 D12 CH7 OC_PSSW RIS_IO IN_CLIK IN_INH IN_RST OC_SET1 OC_SET4 OC_ON OC_SET2 OC_SET3 PD1 CH1 CH3 CH5 CH7 FOLD_L VNS C57 CD4K7PF IN_ON OC_SET1 OC_WAIT IN_RST OC_OFF IN_INH RFL_PWR OC_ECC_X OC_SET4 RFL_I VPA 10K R6 GND CH8 +5V GND CH4 FOLD_O F22 DSS306 1 f 3 OC_ECC_X SDA SCL CP. PD3.R54.R41.C30 CP10KPF 7 8 C32.R42.R8.RP2 4K7 32 12 R1.D9 XX 20 1 D10 20V-0.C8.3 / 8 .C16.C42.C57 4 2 C26.R33.D4.R3.R16.R20 R 38 1 R23 1M 39 2 R26.F18.PD2.C15.C19.5 16 5 D1.C12.PJ500M-C CPU Analog Section SLPROTPJ-HCL Version: 2.C40 CT1/16 10 1 C50 CD4K7KPF 11 1 C56 1000/35 12 1 C58 CT1/25 13 1 C59 CP1OKPF 14 10 DZ1.R49.0 .F22.C48 8 4 C35.R14. CD4K7PF C11.30/07/03 SLPROTPJ-HCL .C4.C13.R15.F7.R43.R51. 470R R47.F21.R25.C38.22uF C47.F2.D2.F20.C52.C60.C44.C21.5 D18. CP.C61. C17.C62.C31.C2 100/25 3 23 C3.R39.C37.R60 33 3 R6.1 Date: 01/06/03 Item Q.C43.D17.D8 BAT83 19 2 R12.R35. 33K R45.C18. 5V1/0.C51.R57.C25.R4.ty Reference Part ____________________________________________________ 1 13 C1.R31. CM.F3.C33.C5.C22.D14.C7.C27 CT10/25 5 1 C28 CD4KPF 6 2 C29.D22 1N4004 17 1 D3 WL02 18 4 D5. C23.R22 10K 34 1 R9 39K 35 7 R10. 1.F6.1uF C53. C63 2 2 C24.PD4 LUNENO 31 2 RP1.5 21 1 D11 5V1-0.D6.D19.F8.C45.R27 100R Appendice Tecnica Rev.D7.R13. DSS306 F17.C54.R53. F23 23 1 F16 BL02 24 1 JP1 MASCON20 25 1 JP2 JUMPER3 26 1 J1 CON26A 27 1 J2 CON20AP 28 1 J3 FLAT 40P 29 1 K1 ZFH-12V 30 4 PD1.R37.DZ2.5 22 15 F1.R11.C49 CM100PF 9 4 C36.C9.C34.F4.C39.R55 37 2 R19.D21 15 1 DZ3 7V5-0.D12.C6.C20.C14.C10.C41.C55.D20.D16.F19.D15. 5K6 R46 36 10 R18.F5.C46. R29 R30 R50.TR2.U5. 1.R34 R38 R58 R59 R61 R62 TP1 TR1.TR4.TR6.30/07/03 Technical Appendix .TR8.TR9. TR7.0 .PJ500M-C 40 41 42 43 44 45 46 47 48 49 2 1 2 1 1 1 1 1 1 10 50 51 52 53 54 1 1 3 1 1 R28.TR5.TR3.U6 U4 U7 4 / 8 .SLPROTPJ-HCL 22R 3K3 100K 330R 2K2 RXE040 237R 1K1 TP 87X-20K LM7805 TC7660 TS914 ICL232 LM317L Rev.TR10 U1 U2 U3. 5 / 8 .0 .30/07/03 SLPROTPJ-HCL . 1.PJ500M-C Appendice Tecnica Rev. 0 .30/07/03 Technical Appendix . 1.PJ500M-C 6 / 8 .SLPROTPJ-HCL Rev. PJ500M-C Appendice Tecnica Rev. 1.7 / 8 .0 .30/07/03 SLPROTPJ-HCL . CP.ty Reference Part ______________________________________________________ 1 13 C1.C27 5 3 C36.Q4 BC337 20 6 RP1.SLPROTPJ-HCL Rev.RP2.30/07/03 Technical Appendix .1UF C38.1UF C26.C13.C23.C33.S2.C24.C32.0 Date: 27/05/03 Item Q.C7.S5 SW 29 1 S6 INT 30 1 TR1 87W-10K 31 1 U1 68HC11F1 32 1 U2 MB3773 33 1 U3 27C256 34 1 U4 74HC594 35 1 U5 74HC139 36 1 U6 74HC165 37 1 U7 PCF8584 38 3 U8.U12 40106 39 2 U9.C6.R18 470R 25 1 RP14 3K3 26 1 R1 10M 27 1 R13 10R 28 5 S1.Q3.C8.C31.C25.C41.C4.RP6.C18.0 .C30.DL5 L5Y 8 2 DL2.RP10.C42 CD1KPF 6 1 C37 CP.C35.JP10 JUMPER3 16 1 JP8 JUMPER 17 1 JP9 STRIP 2 18 1 J3 FLAT 40P 19 3 Q1.C22.RP15 2K2 22 4 RP4.S3.0V 12 1 D5 11DQ06 13 3 JP1.C17.R14 47K 23 4 R8.C21.C34 CT1/16 3 13 C11.JP6.C2.C43 2 3 C10.33UF 7 2 DL1.C16.C5. CM.C29.RP9.RP7. CP.C12.R16 10K 21 3 RP3.C15.S4.C44 4 8 C20.R15.C39.C40.RP12 47R 24 2 RP13.PJ500M-C CPU Analog Section SLPROTPJ-HCL Version: 2.22UF C28.DL3 L5G 9 1 DL4 L5R 10 1 D1 BAT84 11 1 D2 LM336-5.RP11.JP3.U10 ULN2004A 40 1 U13 LM317 41 1 Y1 CST-8MHZ 8 / 8 . 1.RP5.U11.JP5 JUMP2 14 1 JP2 STRIP 14 15 4 JP4.C3.RP8.JP7. PJ500M-C Appendice Tecnica Rev. 1.1 - 08/03/01 CSPWRGDPSS01 - 1 / 4 C22 C21 C20 C19 C18 C17 C16 C15 C14 C13 C12 C11 C10 C9 C8 C7 C6 C5 C4 1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 OUT_INH 2 PWR_DIR PWR_RFL INP_PWR VPA IPA TEMP RFL_INT SET1 SET2 SET3 SET4 CMD_ON CMD_OFF CMD_RST INP_INH ACK_ON ACK_OFF FAULT WAIT LOC/REM CD1kPF 2 CD1kPF 2 CD1kPF 2 CD1kPF 2 CD1kPF 2 CD1kPF 2 CD1kPF 2 CD1kPF 2 CD1kPF 2 CD1kPF 2 CD1kPF 2 CD1kPF 2 CD1kPF 2 CD1kPF 2 CD1kPF 2 CD1kPF 2 CD1kPF 2 CD1kPF 2 CD1kPF 2 CD1kPF C3 CD1kPF C23 2 CD1kPF C24 2 MASCHIO CN1 FEMMINA INP_PWR INP_INH 1 2 3 4 5 6 7 8 9 10 KB10 X2 ACK_OFF ACK_ON WAIT LOC/REM CMD_RST S E T1 S E T2 CMD_OFF CMD_ON S E T3 S E T4 VPA IPA PWR_DIR PWR_RFL FAULT OUT_INH RFL_INT TEMP +VCC EXTERN. SUPPLY INTER. 1 2 JP12 JP9 JUMPER3 11DQ06 D9 1 2 JUMPER3 3 1N4148 1N4148 K13 1N4148 1N4148 D15 1 + 10 8 3 D14 1 + 10 8 3 D13 1 + 10 8 3 D12 1 + 10 8 7 9 4 2 TQ2-12 7 9 4 2 K14 TQ2-12 7 9 4 2 TQ2-12 7 9 4 2 TQ2-12 K12 K11 FIX2 TOR. FIX1 TOR. 3 C1 100uF/25 TP1 TOR. C2 + 1 CD.1uF 1 PWR_DIR PWR_RFL INP_PWR VPA IPA TEMP RFL_INT 3 1 1 CMD_ON INPUT INTELOCK INP_INH COMANDO ALARM RESET CMD_RST COMANDO OFF CMD_OFF COMANDO ON OUT_INH LOC/REM WAIT FAULT ACK_OFF ACK_ON S E T4 S E T3 S E T2 S E T1 LED DL10 LED DL9 LED DL8 LED DL7 LED RP2C RP2B RP2A RP1D RP1C RP1B RP1A RP2D 6 7 5 4 2 8 6 4 2 RP3D 7 NEW-SIL214 NEW-SIL214 8 5 RP3C NEW-SIL214 8 NEW-SIL214 6 NEW-SIL214 DL6 3 LED NEW-SIL214 DL5 1 LED NEW-SIL214 DL4 7 LED NEW-SIL214 DL3 5 LED NEW-SIL214 DL2 3 LED NEW-SIL214 DL1 1 D10 1N4148 D11 1K0 1% R1 1N4148 D8 1N4148 D7 1N4148 D6 1N4148 D5 1N4148 D4 1N4148 D3 1N4148 D2 1N4148 1N4148 D1 K10 K8 8 3 1 + 10 8 3 1 + 10 8 3 1 + 10 8 3 1 + 10 8 3 1 + 10 8 3 1 + 10 8 3 1 + 10 8 3 1 + 10 8 3 1 + 10 8 3 1 + 10 K7 K6 K5 K4 K9 K2 K3 K1 T Q 2 - 12 7 9 4 2 T Q 2 - 12 7 9 4 2 T Q 2 - 12 7 9 4 2 TQ2-12 7 9 4 2 TQ2-12 7 9 4 2 TQ2-12 7 9 4 2 TQ2-12 7 9 4 2 TQ2-12 7 9 4 2 TQ2-12 7 9 4 2 TQ2-12 7 9 4 2 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 1 6 2 7 3 8 4 9 5 2 Rev. 1.1 - 08/03/01 3 2 / 4 - CSPWRGDPSS01 1 CN2 JP1 D16 1N4148 SET4 SET3 SET2 SET1 RP3B RP3A 4 2 Document Number P W R _ GOD.SCH Friday, February 09, 2001 Date: R.V.R. ELETTRONICA 3 NEW-SIL214 1 NEW-SIL214 Size A4 Title LOC/REM WAIT FAULT ACK_OFF ACK_ON POWER GOOD OUT_INH JUMPER3 2 JP13 JUMPER3 2 JP10 JUMPER3 2 JP8 JUMPER3 2 JP7 JUMPER3 2 JP6 JUMPER3 2 JP5 JUMPER3 2 JP4 JUMPER3 2 JP3 JUMPER3 2 JP2 JUMPER3 2 Sheet KB10 1 2 3 4 5 6 7 8 9 10 X1 1 of 1 Rev PJ500M-C Technical Appendix PJ500M-C POWER GOOD Bill Of Materials Revised: November 25, 1999 Item Q.ty Reference Part _______________________________________________________________________________ 1 2 3 4 5 1 1 1 1 22 6 10 7 15 8 1 9 10 3 12 11 14 12 13 14 3 2 1 Appendice Tecnica CN1 CN2 C1 C2 C3,C4,C5, C6,C7,C8, C9,C10, C11, C12,C13,C14, C15,C16,C17, C18,C19,C20, C21,C22,C23,C24 DL1,DL2,DL3, DL4,DL5,DL6, DL7,DL8,DL9, DL10 D1,D2,D3,D4, D5,D6,D7,D8, D10,D11,D12, D13,D14,D15, D16 D9 MASCHIO FEMMINA 100UF/25 CD.1UF CD1KPF LED 1N4148 11DQ06 TP1,FIX1,FIX2 TOR. JP1,JP2,JP3, JUMPER3 JP4,JP5,JP6, JP7,JP8,JP9, JP10,JP12,JP13 K1,K2,K3,K4,K5, TQ2-12 K6,K7,K8,K9,K10, K11,K12,K13,K14 RP1,RP2,RP3 NEW-SIL214 X1,X2 KB10 R1 1K0 1% Rev. 1.1 - 08/03/01 CSPWRGDPSS01 - 3 / 4 1.08/03/01 Technical Appendix .1 .PJ500M-C Pagina lasciata intenzionalmente in bianco This page was intentionally left blank 4 / 4 .CSPWRGDPSS01 Rev. 3 . 1.PJ500M-C Appendice Tecnica Rev.1 / 4 .03/08/01 CSFILPS . C. SW3 .03/08/01 \\JACK\ 1RPH 3& LQ 5HWH +50Vdc B +50Vdc A BIAS B BIAS A MANUALI\PJ500MCLCD\CSFILPS\CSFILPS. 1RPH 3URJHWWR C. 1.CSFILPS +50Vdc B +50Vdc A BIAS B BIAS A C4 1nFHQ C3 1nFHQ C2 1nFHQ C1 1nFHQ Rev. C.0 03/08/01 $XWRUL]]D]LRQH 5HYLVLRQH 'DWD 3DJLQD &RGLFH 1RPH 3DUWH 1 GL 1 6L]H A4 CSFILPS SCHEDA VITI PASSANTE &RGLFH 3URJHWWR / PJ500M-C Technical Appendix . SW1 . SW4 . 1.P.DSN $XWRUH )LOH&DUWHOOD PJ500MC LCD BERTI J.P.2 / 4 .P. C. SW2 .0 .P. 1. Chip HQ Viti passanti CSFILPS .P.C4 SW1.PJ500M-C CSFILPS Bill Of Materials Page1 Item Q.03/08/01 Cond.SW4 Appendice Tecnica 1nFHQ C.C2.3 / 4 . Rev.SW3.C3.SW2.ty Reference Part Description Part ____________________________________________________________________________________________ 1 2 4 4 C1.3 . PJ500M-C Pagina lasciata intenzionalmente in bianco This page was intentionally left blank 4 / 4 .0 . 1.CSFILPS Rev.03/08/01 Technical Appendix . PJ500M-C Appendice Tecnica Rev. 1.1 / 4 .0 .09/10/01 CSADPCNPRTPJ . DSN $XWRUL]]D]LRQH 1RPH 3& LQ 5HWH \\JACK\ PJ500M LCD REV.CSADPCNPRTPJ 2 JP2 BY5 C20 CD1KpF BY20 C15 CD1KpF BY15 C10 CD1KpF BY10 C5 CD1KpF BY1 BY2 BY3 BY4 BY5 BY6 BY7 BY8 BY9 BY10 BY11 BY12 BY13 BY14 BY15 BY16 BY17 BY18 BY19 BY20 BY1 BY2 BY3 PD18 BY18 PD13 BY13 PD8 BY8 PD3 5HYLVLRQH 'DWD BY4 1. $XWRUH PD17 BY17 PD12 BY12 PD7 BY7 PD2 1RPH 3URJHWWR PD16 BY16 PD11 BY11 PD6 BY6 PD1 con90 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 JP1 BY5 3DJLQD &RGLFH 1RPH 3DUWH 1 GL 1 6L]H A4 CSADPCNPRTPJ CONNETTORE INTERFACCIA PROTEZIONI &RGLFH 3URJHWWR / PD20 BY20 PD15 BY15 PD10 BY10 PD5 PJ500M-C Technical Appendix .0 .09/10/01 1 2 / 4 .: BERTI J. 1.1 2 1 2 1 2 1 2 BY1 C16 CD1KpF BY16 C11 CD1KpF BY11 C6 CD1KpF BY6 C1 CD1KpF 1 2 1 2 1 2 1 2 BY2 C17 CD1KpF BY17 C12 CD1KpF BY12 C7 CD1KpF BY7 C2 CD1KpF CON1 J1 1 2 1 2 1 2 1 2 BY3 C18 CD1KpF BY18 C13 CD1KpF BY13 C8 CD1KpF BY8 C3 CD1KpF pad-sald 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 1 BY4 C19 CD1KpF BY19 C14 CD1KpF BY14 C9 CD1KpF BY9 C4 CD1KpF 1 2 1 2 1 2 2 1 2 1 2 Rev.0 09/10/01 PD19 BY19 PD14 BY14 PD9 BY9 PD4 )LOH&DUWHOODMANUALI\PJ500MCLCD\FILTR EMI\ANA_CON. 09/10/01 CSADPCNPRTPJ .3 / 4 .PJ500M-C CONNETTORE INTERFACCIA PROTEZIONI Page 1 Item Quantity Reference Part ___________________________________________________________________________________________ 1 20 2 3 4 5 1 1 1 20 C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 JP1 JP2 J1 PD1 PD2 PD3 PD4 PD5 PD6 PD7 PD8 PD9 PD10 PD11 PD12 PD13 PD14 PD15 PD16 PD17 PD18 PD19 PD20 Appendice Tecnica CD1KPF CD1KPF CD1KPF CD1KPF CD1KPF CD1KPF CD1KPF CD1KPF CD1KPF CD1KPF CD1KPF CD1KPF CD1KPF CD1KPF CD1KPF CD1KPF CD1KPF CD1KPF CD1KPF CD1KPF CON90 PAD-SALD CON1 Rev. 1.0 . 1.CSADPCNPRTPJ Rev.0 .09/10/01 Technical Appendix .PJ500M-C Pagina lasciata intenzionalmente in bianco This page was intentionally left blank 4 / 4 . 1 / 2 .21/03/02 DATA SHEET. 1.PJ500M-C Appendice Tecnica Rev.0 . 21/03/02 Technical Appendix .DATA SHEET Rev.PJ500M-C 2 / 2 . 1.0 .
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