Picanol Optimax Kurulum Katalogu Ctg

March 16, 2018 | Author: Mahmoud El-basiony | Category: Fuse (Electrical), Pressure, Gas Compressor, Power Supply, Water Vapor
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No.:SQY11-247730/2 9/02/2011 Page 1 of 71 Customer Technical Guide CUSTOMER : PALMIYE CORAP TEKS.SAN.TIC.LTD.STI CONTRACT No. : SQY11-247730 / 2 Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. +32 57 222 111 - Fax +32 57 222 001 - www.picanol.be - BTW/TVA BE 0405.502.362 - RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB - ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB - KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB No. :SQY11-247730/2 9/02/2011 Page 2 of 71 TABLE OF CONTENTS 1 WARRANTY CONDITIONS.................................................................................................................................. 5 1.1 POWER CABLING: SPECIFICATIONS................................................................................................................... 5 1.1.1 Load demands............................................................................................................................................. 5 1.1.2 Rated power ................................................................................................................................................ 5 1.1.3 General conditions...................................................................................................................................... 5 1.1.3.1 Stability of the power supply .................................................................................................................. 5 1.1.3.2 Power consumption at cold start ............................................................................................................. 6 1.1.3.3 Conditions at machine start-up ............................................................................................................... 7 1.1.4 Electrical Requirements of the weaving room ............................................................................................ 7 1.1.5 Example of calculated mains cable section ................................................................................................ 7 1.1.6 General remark........................................................................................................................................... 7 1.2 PROTECTIONS UPSTREAM OF THE SUPPLY CABLE ................................................................................................. 8 1.2.1 Overload protection.................................................................................................................................... 8 1.2.2 Icu value of the control box ........................................................................................................................ 9 1.2.3 Leak current protection .............................................................................................................................. 9 1.3 AIR SPECIFICATIONS .......................................................................................................................................... 10 1.3.1 Units for air pressure................................................................................................................................ 10 1.3.2 Compressed air quality............................................................................................................................. 10 1.3.2.1 Dry air................................................................................................................................................... 10 1.3.2.2 Oil free air............................................................................................................................................. 10 1.3.2.3 Contamination....................................................................................................................................... 10 1.3.3 Air consumption........................................................................................................................................ 10 1.3.3.1 Units...................................................................................................................................................... 10 1.3.3.2 Air consumption for the different features............................................................................................ 11 1.1.4. Pneumatic connection. .......................................................................................................................... 13 1.4 GUIDELINES FOR CONSTRUCTING A WEAVING ROOM FLOOR .............................................................................. 15 1.4.1 General ..................................................................................................................................................... 15 1.4.2 Design of the weaving room floor, directly on the soil ............................................................................. 16 1.4.3 Design of an over-spanning weaving room floor...................................................................................... 16 1.4.4 Surface layer............................................................................................................................................. 18 1.4.5 Installing Picanol machines...................................................................................................................... 20 1.4.6 Conclusion ................................................................................................................................................ 20 1.4.7 Weaving room standards in case of QSC.................................................................................................. 20 1.5 STATIC AND DYNAMIC LOADS............................................................................................................................ 21 1.6 MACHINE DIMENSIONS ...................................................................................................................................... 22 1.6.1 Widths - depths ......................................................................................................................................... 22 1.6.2 Machine lay-out ........................................................................................................................................ 22 1.7 LOAD LIMITATIONS OF THE ELSY ..................................................................................................................... 25 1.7.1 Elsy LHS or RHS: ..................................................................................................................................... 25 1.7.2 Center Elsy: .............................................................................................................................................. 25 1.8 LUBRICATION: PRODUCTS AND APPLICATION .................................................................................................... 26 1.8.1 Definition .................................................................................................................................................. 26 1.8.2 Splash lubrication – Maintenance area and quantities ............................................................................ 26 1.8.3 Specifications of OIL TYPE 5 ................................................................................................................... 28 1.8.4 Specifications OIL TYPE 7 ....................................................................................................................... 29 1.8.5 Specifications of GREASE TYPE 1 ........................................................................................................... 31 1.8.6 Specifications of GREASE TYPE 3 ........................................................................................................... 32 1.8.7 Specifications OF GREASE TYPE 4......................................................................................................... 32 1.8.8 Important remarks .................................................................................................................................... 33 1.9 HEDDLES AND DROPWIRES ................................................................................................................................ 34 1.9.1 Heddles ..................................................................................................................................................... 34 1.9.2 Dropwires ................................................................................................................................................. 34 Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. +32 57 222 111 - Fax +32 57 222 001 - www.picanol.be - BTW/TVA BE 0405.502.362 - RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB - ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB - KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB No. :SQY11-247730/2 2 9/02/2011 Page 3 of 71 INSTALLING THE MACHINE – OPTIMAX .................................................................................................... 35 2.1 MOVING AND INSTALLING THE MACHINE .......................................................................................................... 36 2.1.1 General ..................................................................................................................................................... 36 2.1.2 Unloading the machine............................................................................................................................. 37 2.1.2.1 Using the towing hooks (not delivered as standard equipment) ........................................................... 37 2.1.2.2 Using the forks of the fork-lift truck and a cable .................................................................................. 38 2.1.3 Moving the machine.................................................................................................................................. 40 2.1.3.1 The hoist beams (not delivered as standard equipment) ....................................................................... 40 2.1.4 Use ............................................................................................................................................................ 47 2.1.4.1 Moving by means of wheels (not delivered as standard equipment) .................................................... 51 2.2 LEVELING THE MACHINE ................................................................................................................................... 52 2.3 GLUING ............................................................................................................................................................. 53 3 PREPARATION OF THE BEAMS – OPTIMAX............................................................................................... 54 3.1 WARP BEAM AND CLOTH ROLL SPECIFICATION AND PREPARATION – DIN BEAM ............................................... 55 3.1.1 Warp beam dimensions - DIN single warp ............................................................................................... 55 3.1.2 Warpbeam preparation (symmetrical width reduction)............................................................................ 56 3.1.2.1 Flange positions .................................................................................................................................... 56 3.1.2.2 Maximum and minimum beam widths ‘W’ .......................................................................................... 56 3.1.3 Cloth roll dimensions (ONLY in case of cloth wind-up in the machine)................................................... 56 4 TECHNICAL INFORMATION FOR COMPLETING THE PTS - OPTIMAX ............................................. 57 4.1 TEMPLES ........................................................................................................................................................... 58 4.1.1 Temple main objective .............................................................................................................................. 58 4.1.2 Components of the ring temple ................................................................................................................. 58 4.1.3 Basic temple types..................................................................................................................................... 58 4.1.3.1 Parallel : ................................................................................................................................................ 58 4.1.3.2 Progressive :.......................................................................................................................................... 59 4.1.3.3 With rubber or brass roller :.................................................................................................................. 59 4.1.3.4 With Contershon-arrangement :............................................................................................................ 59 4.1.4 Brackets for cylinder temple ..................................................................................................................... 59 4.1.5 TEMPLE RINGS ....................................................................................................................................... 60 4.1.5.1 Pin height : ............................................................................................................................................ 60 4.1.5.2 Pin shape :............................................................................................................................................. 60 4.1.5.3 Rubber ring : ......................................................................................................................................... 60 4.1.6 Available temple cylinders........................................................................................................................ 60 4.2 REED : SPECIFICATIONS ..................................................................................................................................... 65 4.2.1 Dimensions 8 mm reed.............................................................................................................................. 65 4.2.2 Dent thickness........................................................................................................................................... 66 4.2.3 Calculation of dent thickness .................................................................................................................... 66 5 APPENDIX A - OPTIMAX ................................................................................................................................... 67 Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. +32 57 222 111 - Fax +32 57 222 001 - www.picanol.be - BTW/TVA BE 0405.502.362 - RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB - ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB - KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB 362 .KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .502.picanol. :SQY11-247730/2 9/02/2011 Page 4 of 71 Customer Technical Guide Warranty conditions OptiMax Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .be . +32 57 222 111 .BTW/TVA BE 0405.www.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .Fax +32 57 222 001 .No. One important point is to always ensure that the mains supply leads supplying the machine. each situation has to be calculated case by case. These factors occur when starting cold or in specific working environments (typically.1 Load demands Power consumption is the energy consumption during normal machine operation. :SQY11-247730/2 1 1.be .502. 1. for a very short period of time).KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .1 General conditions Stability of the power supply Supply voltage fluctuations must remain between -10% and +10% of the nominal operating voltage (according to EN 50160). consideration is given to external factors.3 1.1.Fax +32 57 222 001 . For example. weaving machine speed and machine workload. are sufficient to cope with similar extreme situations.1. +32 57 222 111 .RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .picanol.3. in case the supply voltage is specified at 460V.2 Rated power As far as rated power goes.1. The power consumption depends on the machine version.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .1. 1.BTW/TVA BE 0405. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.No.1 WARRANTY CONDITIONS Power CABLING: Specifications 9/02/2011 Page 5 of 71 When calculating the power requirements. As a consequence.www. please notify the installing engineers of the below items: 1. the supply voltage must never drop below 414V or exceed 506V. in as much as the rated power is frequently taken into account when calculating mains cable conductor size.362 . BTW/TVA BE 0405. Number of times of rated operational power consumption 2 times 1. power consumption at a cold start is about twice as high as compared to normal operating consumption.www.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .502. Power consumption will drop to normal within a 3-hour lapse (see chart).ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . Therefore.2 Power consumption at cold start At a cold start.g. (e.25 Hr 1 Hr 2 Hrs 3 Hrs Time period after start-up [Hrs] Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. Under most circumstances. power consumption is higher as compared to its consumption at typical operating temperature conditions.be .RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .No. :SQY11-247730/2 9/02/2011 Page 6 of 71 1.picanol. the transformer (if any) as well as the electrical wiring must be able to support this temporary higher power requirement.1. An example calculation of the required power cabling is available on simple request.362 . after a weekend stop).Fax +32 57 222 001 .3. +32 57 222 111 .5 times 1 time 0. the difference between nominal power and peak power at start-up of one of those machines becomes smaller. This calculation takes into account that the voltage at the distribution point remains at nominal level. During this short time lap.2 seconds = 200 milliseconds). and because the voltage is allowed to drop to minus 15% of the nominal voltage at start-up.00461 1. These are calculated.362 . the voltage at the machine should not get below 85% of the nominal operating voltage. the initial power consumption is approximately 80 KVA (for 0.1. This can be achieved through a weaving shed transformer or a dedicated transformer for each machine.3. For the calculations.1.3 Conditions at machine start-up 9/02/2011 Page 7 of 71 At machine start-up.000524 0.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .1.00115 0.picanol. there is no influence on the cabling due to the direct drive. :SQY11-247730/2 1.00183 0. +32 57 222 111 .be . In many of those cases.000727 0. the following resistances (in case of cupper wires) are assumed: Cable section in mm² Resistance per meter 50 35 25 16 10 6 4 0.6 General remark When using one cable to connect the main distribution point with multiple machines and another distribution point is available close to the machines.502.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .BTW/TVA BE 0405. As the cabling is already rated for the higher power of multiple machines.000387 0. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. taking the remarks made above on the cabling into account. A transformer must be used with voltage lower than 380 and in excess of 460 Volts.00308 0. If the voltage at the distribution point drops below the nominal voltage. 1.www.4 Electrical Requirements of the weaving room The machines manufactured by Picanol have a rated voltage range of 380 Volts to 460 Volts.5 Example of calculated mains cable section The tables on the next page give the minimum value of the cable section.No. the copper of the cables can be used in a more efficient way.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . the cross section of the connection cable has to grow to compensate for that loss in voltage.1. for the specific case that each loom has a separate connection cable with the power source.Fax +32 57 222 001 . for a specific supply voltage and the maximum cable length from the power source to the machine. 1. connected to the main switch of the weaving machine. 1.362 . +32 57 222 111 .No. If local autorities ask for leak current protection. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.www. The mean switch of the weaving machine can handle a maximum short circuit current Icu.be .BTW/TVA BE 0405.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB . should be protected against overload.Fax +32 57 222 001 .picanol.2 Protections upstream of the supply cable The cabling upstream of the weaving machine.2.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .502.1 Overload protection The overload protection upstream the power cable to the control box of the weaving machine has to protect the main switch of the control box. This means that the maximum value of this protection is not only determined by the cross section and the type of that power cable. or with the corresponding standard in your country) Cablesection (mm²) 10 20 30 40 50 60 70 80 90 100 Cablelength powersource loom (meter) Supply voltage (V) 380 400 415 440 460 480 500 550 575 600 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 4 4 4 4 4 4 4 4 6 6 6 6 6 4 4 4 4 4 10 10 6 6 6 6 6 4 4 4 10 10 10 10 6 6 6 4 4 4 10 10 10 10 10 6 6 6 6 4 16 10 10 10 10 10 10 6 6 6 16 16 10 10 10 10 10 6 6 6 200 220 260 280 346 6 4 4 4 4 10 10 6 6 4 16 16 10 10 6 25 16 16 10 6 25 25 16 16 10 35 25 16 16 10 35 25 25 16 10 35 35 25 25 16 50 35 25 25 16 50 50 25 25 16 For a power supply where sometimes voltage fluctuations can be expected (not exceeding 10% of the nominal voltage): Cablesection (mm²) 10 20 30 40 50 60 70 80 90 100 Cablelength powersource loom (meter) Supply voltage (V) 380 400 415 440 460 480 500 550 575 600 4 4 4 4 4 4 4 4 4 4 6 6 6 6 4 4 4 4 4 4 10 10 10 10 6 6 6 4 4 4 16 10 10 10 10 10 10 6 6 6 16 16 16 16 10 10 10 10 10 6 25 16 16 16 16 16 10 10 10 10 25 25 25 16 16 16 16 10 10 10 25 25 25 25 16 16 16 16 10 10 25 25 25 25 25 16 16 16 16 10 35 25 25 25 25 25 16 16 16 16 200 220 260 280 346 10 10 6 6 4 25 25 16 16 10 35 25 25 16 10 50 35 25 25 16 70 50 35 35 25 70 70 50 35 25 95 70 50 50 25 95 70 50 50 35 95 95 70 50 35 120 95 70 70 35 1.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . The power distribution in the weaving mill should take this into account. :SQY11-247730/2 9/02/2011 Page 8 of 71 For a stable power supply: (complying with European standard EN50160. this should be integrated in the power distribution in the weaving mill. 2. this thermal protection can be done with fuses of the type aM with a maximum value of 40A.BTW/TVA BE 0405. +32 57 222 111 . the thermal protection can be done with fuses type aM (according to IEC 60269-1) with a maximum value of 25A. This maximum value is determined These fuses can be replaced by other circuit breakers with the same thermal tripping curve as these fuses. Voltage range 200 up to 346 V 380 up to 480 V 500 up to 600 V Value of type aM fuse 40 25 25 Icu ( A ) 10 000 15 000 4 000 Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. 1.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . If a leak current protection should be used.2 Icu value of the control box The maximum allowed short circuit current supplied to the main switch. If the supply voltage is lower than 380V.www.2. it should be a time delayed type with a leak current not lower than 300 mA on every machine. The values Icu for different line voltages are given in the table below.No.be .3 Leak current protection The machine control has no leak current protection. 1.picanol.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .502.Fax +32 57 222 001 .362 .RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB . :SQY11-247730/2 9/02/2011 Page 9 of 71 Independent of the cross section of the power cable. is determined by the Rated Ultimate short-circuit breaking capacity (Icu according IEC 60947-2) of that main switch. if the supply voltage is 380 V or higher. 013 bara or 1013 mbar (millibar).3.picanol. The amount of water vapour at a PDP of 2° and a pressure of 7 ba rg corresponds to an atmospheric dew point of C about –23° C. :SQY11-247730/2 1.3 Contamination For the compressor. the dryer the air. The average atmospheric pressure is 1. A pressure dew point (PDP) of +2° is desired.3.1 Compressed air quality Dry air If the compressed air contains too much humidity. or about 0.2.2. condensation problems will occur in the pipings or in the weaving machine.be . as this is the case for most pressure sensors or manometers.50 psi (pounds per square inch) (psig is also used just like barg) 5 1 bar = 10 Pa (Pascal. Note that the pressure dew point (PDP) is not the same as the atmospheric dew point.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .362 . 1 Pascal = 1 Newton per m²) 1.2 1. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.2. +32 57 222 111 . Adsorption dryers of the hot regenerative type for instance can deliver a PDP as low as –30° C.3 1.No. 1.3 1. C.www.3.3. air would be cooled down to 2° The lower the dew point. (parts per million) is prescribed.3. The most efficient way to meet this requirement is to use oil free compressors.BTW/TVA BE 0405. The local atmospheric pressure varies in time and with altitude. (ISO 8573-1) is prescribed.3.502.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .3. Zero bara means absolute vacuum. Conversions: 1 bar = 14.4.1 mg/m³. 1. 1. This doesn’t mean that the air has a temperature of C 2° It only means that water vapor in the compres sed air will start to condensate if the compressed C.2 Oil free air Not more than 0.1 p.3.m. All pressure indications in this document are the difference between the pressure of the compressed air and the local atmospheric pressure (bar).1 Air consumption Units Picanol uses Nm³/h (Normal cubic meter per hour) as the unit for flow rate. Sometimes bara is mentioned to indicate absolute pressure. For the type of dryer that meets this demand.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . Conclusion: compressed air of quality class 1.1 Air specifications Units for air pressure 9/02/2011 Page 10 of 71 The most commonly used unit for pressure is bar.Fax +32 57 222 001 .2. a filtration to a particle size of 1 µm is recommended. contact your compressor supplier.p. 3.362 . meaning free air from the atmosphere.146 kg of air.BTW/TVA BE 0405. being the minimal interval) The air consumption for gripper cleaning and PFL can be considerably reduced by changing the blowing time (also depending on the yarn quality). That’s why their manufacturers specify the capacity of the compressor at a temperature of for instance 15° or 20° C or 35° (may differ from cat alogue to catalogue) and usually 1. It is obvious that the amount of air molecules (mass) contained by 1 m³ depends on the pressure and the temperature of the air. 1.5 Nm³/h PFL : 0. So if Picanol predicts a certain air consumption.2.www.5 Nm³/h per channel (when the blowing interval is 1 second.5 .0 Nm³/h Gripper cleaning RHS : 0.013 bara. C Under these circumstances 1 Nm³ contains a mass of 1. The pressure in the suppl y tubes must be at least 5 bar and may not exceed 8 bar. :SQY11-247730/2 9/02/2011 Page 11 of 71 Sometimes the unit scfm (Standard cubic feet per minute) is found: 1 scfm = 1.3.No.013 bara.6990 Nm³/h.013 bara 1 m³ of the atmosphere contains only 1. Spare capacity should be foreseen. +32 57 222 111 .293 kg of air. Other units frequently met in pneumatics are Nl/min (Normal liter per minute). On the contrary. For plants at high altitude even more spare capacity is needed for the compressor.2 Air consumption for the different features The compressed air supply on the machine must be clean (oil-free: max. C C They often talk about FAD (free air delivery).KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .1 ppm) and dry (dew point at max. At for instance 35° and 1. 2° C).5 to 4 Nm³/h per clamp Air tucking in unit : 4 to 6 Nm³/h ( 8 to 12 Nm³/h for each center tucking in unit ) Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.05 to 0.3 . as the m³/h the compressor manufacturer is talking about is not the same unit as the Nm³/h we are talking about. ask the compressor manufacturer how many m³/h FAD the compressor should have for all machines.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .be .RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB . For Nm³ (Normal cubic meter) or Nl (Normal liter) or scf (standard cubic feet) the air conditions are referring to the standard of 0° and 1. This is about 11% less C than for 1 Nm³. and not only for the uncertainty of the Picanol prediction. compressors take from the surrounding atmosphere per revolution a certain volume of air.Fax +32 57 222 001 . • • Pneumatical clamp on the mechanical tucking in unit : 2. 0. Mention clearly the N of Nm³/h.1. So pressure and temperature should be specified when using a volume (m³ or cubic feet or liter) to specify the mass of air. Here one has to be very careful. Compressor manufacturers often use l/sec (liter per second) or m³/h (cubic meter per hour).502.picanol. • • • Gripper cleaning LHS + cleaning EDC : 0. 362 . :SQY11-247730/2 9/02/2011 Page 12 of 71 Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB . +32 57 222 111 .502.be .ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .BTW/TVA BE 0405.No.www.picanol.Fax +32 57 222 001 . Fax +32 57 222 001 . +32 57 222 111 .flexible air pipe’ .picanol.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .502. Pneumatic connection. the customer has to provide the connection ‘air supply .ball tap .be .362 . the PFL and the EDC cleaning : ►Connection for air supply : Ø 6 x 4 mm The illustration below shows the air preparation for machines also equipped with airtuckers : In extra to above mentionnend connections : ►Connection for air supply : Ø 12 x 9 mm ( Refr. 9/02/2011 Page 13 of 71 To connect the different air tubes to the main air supply.4.1. the pneumatic valve on the mechanical tucking-in device. The handle of the shut-off valve must be easily accessible at all times.5 and 7 b D For safety reasons. D ) ►The supply pressure must range between 5.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .No.www. a shut-off valve must be provided at the end of the air supply. The following illustration locates -depending on the installed options.BTW/TVA BE 0405.the tubes to be connected from the gripper cleaner(s). :SQY11-247730/2 1. The following illustration shows some connection examples : Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. Fax +32 57 222 001 .502.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .picanol.No. +32 57 222 111 .KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .be .BTW/TVA BE 0405. :SQY11-247730/2 9/02/2011 Page 14 of 71 Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.www.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .362 . the type and nature of the floor and the local and national valid regulations must also be taken into account. Although Picanol balances these forces as much as possible. … The effect of these forces on the surroundings of the weaving room depend on the weaving room construction and floor quality. Picanol recommends to consult a professional and specialized engineering office on the above. weaving speed. The static and dynamic forces exerted by the machine on its surroundings. . fabric type. configuration.4. Dimensions and frequency of these dynamic forces depend on certain parameters such as machine type. . a lot of parts are moving to and fro.4 1. Picanol nv can not be held liable for any problems arising from weaving room construction and the resulting damage to: .BTW/TVA BE 0405. These guidelines are merely recommendations. shed forming mechanism.Fax +32 57 222 001 . The amount of vibrations allowed in the surroundings depend on the location and the rules which are valid on-site.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB . due to the high speeds of the machines. .ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .machines (reduced efficiency). These movements cause dynamic forces.third parties in the surroundings of the weaving room. :SQY11-247730/2 1.502.1 9/02/2011 Page 15 of 71 Guidelines for constructing a weaving room floor General In weaving machines.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .buildings. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.No.www.picanol. The calculation. it is inevitable that these forces also make the surroundings of the machine tremble.362 .be . +32 57 222 111 . proportion and installation of the floor and the supporting construction is the responsibility of the weaving room owner. 4. • Provide a fundament of ground stone/rock (with a thickness of minimum 200 mm).KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB . Once the position of the weaving machine has been determined.4.be . foundations and adjoining buildings by using expansion grooves.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB . the load carrying capacity should be at least 10. :SQY11-247730/2 1. it is strongly recommended to consult a specialized engineering office for the calculation of the weaving room floor frequencies and vibrations. if not. it should be well fixed to the concrete layer.No.www. • Put a suitable surface layer on top (see point 4 of this chapter). Soil conditions of the ground may necessitate various adjustments: • Drain the underground if it contains water. with a frequency up to 6 times the number of revolutions of the machine. directly on the soil The design of the weaving room floor can only be described in general terms.Fax +32 57 222 001 .BTW/TVA BE 0405.362 . Wear proof surface Min 300mm Reinforcing net steel Concrete Min 200mm Filter Crushed Rock Crushed Rock Underground 1. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. with steel reinforcement on the upper and lower side. +32 57 222 111 . • Lay a layer of concrete (with a thickness of around 300 mm). Floor plates must be separated from walls.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .picanol. This layer may be a part of the concrete layer. Remember to also count the mass of the weaving machine.2 9/02/2011 Page 16 of 71 Design of the weaving room floor. one must bear in mind that the weaving machine induces dynamic forces.000 N/m². For the load. A filter can be used to prevent the underground from infiltrating into the foundations. These values take the static and dynamic loads of the weaving machine into account.3 Design of an over-spanning weaving room floor If a weaving machine is set up on a storey or above a cellar.502. the weaving room floor construction should be as firm as possible.BTW/TVA BE 0405. If not.picanol. +32 57 222 111 .be .Fax +32 57 222 001 . :SQY11-247730/2 9/02/2011 Page 17 of 71 In order to prevent any problems.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . consult a specialized engineering office.No.502. should amount to at least 30 Hz. with the machine in its position.362 .www. The vertical frequency of the floor. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .3 mm. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. front vs.No. +32 57 222 111 . • resistant to wear.4 Surface layer 9/02/2011 Page 18 of 71 The smoothness of the floor must comply with the diagram below: 2mm or less Less than 0. tiles. common acids and bases).5mm Less than 0. synthetic layer (epoxy. polyester. :SQY11-247730/2 1.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB . Different surface layers are possible: polished concrete layer.362 . back) must be less than 2 mm..picanol. The surface layer should have the following properties: • resistant to high pressure. The level difference under the foot shoot be less than 0. petroleum. The roughness of the surface under the machine support must be less than 0. • tough..5 mm.BTW/TVA BE 0405..be . resin). right.Fax +32 57 222 001 . • antiskid.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .4.502. • resistant to different chemicals (oil.3mm Height differences on different machine supports (left vs.www. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.www.picanol. The maximum vertical pressure load amounts to about 100 N/cm² (localized load of 20. :SQY11-247730/2 9/02/2011 Page 19 of 71 The connection between the surface and the layer below must offer enough resistance against horizontal forces.BTW/TVA BE 0405.000 N on an area of 100 x 200 mm).be .502.Fax +32 57 222 001 . +32 57 222 111 .RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .362 .ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .No. control). 1.7 Weaving room standards in case of QSC The weaving room floor must comply with the industrial floors standard DIN 18202. :SQY11-247730/2 1. low vibration levels will also guarantee an extended longevity and reliability of the machines. the Picanol weaving machines should not be bolted to the floor.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB . in consultation with external consultants. 1.4.4.BTW/TVA BE 0405. please contact the technical staff of Picanol who will.picanol. find a suitable solution. In principle.be .RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . problems may occur with regard to: • insertion/removal of the module into/from the weaving machine.4. A 2 component epoxy glue is delivered with the machine for gluing the machine to the floor. please see “Installing the machine”.Fax +32 57 222 001 . The washer plates are equipped with sound insulation pads. If the floor is not constructed in line with this standard.362 . +32 57 222 111 .6 Conclusion The precise position of a Picanol weaving machine on a correctly dimensioned and constructed floor will not only prevent damage to the building and complaints from the neighbors. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. • safety (attaching the module on the warpy).5 Installing Picanol machines 9/02/2011 Page 20 of 71 For the installation of the machines.502. This standard allows an unevenness of 4mm/1m and 10mm/4m.www.No. • transport of warp components (wheels. If specific vibration problems occur. Using washer plates other than those delivered by Picanol is strongly advised against. 6231 N.00 Hz 54.220) : 1.Right front : 4002 N.4th harmonic : .5 Static and dynamic loads 9/02/2011 Page 21 of 71 Left Back (N) Right Back (N) Left Front (N) Right Front (N) For Position 1 (48 OptiMax .3d harmonic : 10.Fax +32 57 222 001 .Right back : .1st harmonic : .KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB . Mass of the machine including the control box. See also the chapter "Guidelines for constructing a weaving room floor" in this respect.00 Hz 43.502. 5188 N.00 Hz .2nd harmonic : . Harmonics .00 Hz 32. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.BTW/TVA BE 0405. Dynamic forces : . 3577 N.Left front : .be . :SQY11-247730/2 1.www.362 .RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .83 Hz 21. +32 57 222 111 . empty warp beam and clothroll : 4163 kg 2.Left back : . based on the static and dynamic forces.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .No.picanol.5th harmonic : The floor should be calculated and constructed by a professional construction company. This overall dimension depends on the type of backrest and the maximum beam diameter.Fax +32 57 222 001 . the experience of the operator.6. :SQY11-247730/2 1.6. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.1 Machine dimensions Widths . etc.depths 9/02/2011 Page 22 of 71 1. In case it is not really essential to squeeze an extra row of machines into the weave room. The minimum margin that should be used depends on the size of the module (length-heightwidth).picanol.2 Machine lay-out Special remarks for QSC: Passageway The warp beam alley must be wide enough to permit the smooth passage of the Warpy transport truck loaded with a Style Change Module.No.362 . Height clearance (and free space above the machine) The module is lifted for about 125 to 140mm to remove it out of the machine.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB . In case an AGV is used instead of manual guidance.6 1.www. then a minimum margin can be used. the length of the alley. plus a little safety margin represents the minimum alley width. The overall dimension of the Warpy including the module.502. The minimum width of the head alley depends on the width and the length of the fully loaded Warpy and on the width of the beam alley. it is better to foresee a margin of 2 x 200 mm.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB . The absolute minimum is 2 x 100 mm. The minimum height of the alley (and the space above the machine) will therefore depend on the highest part of the module (or QSC equipment) at that particular moment. +32 57 222 111 .BTW/TVA BE 0405. it stays in this raised position. During transport of the module through the weaving shed.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .be . be .RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB . :SQY11-247730/2 9/02/2011 Page 23 of 71 Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.362 . +32 57 222 111 .BTW/TVA BE 0405.www.Fax +32 57 222 001 .502.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .picanol.No. BTW/TVA BE 0405.WB Ø 800 1500 .WB Ø 1000 1600 .No. dimension B is minimum depending on the maximum cloth roll diameter.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB . Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.502.WB Ø 1100 1500 – 2000 2500 – 3000 2650 – 3150 2800 – 3300 2950 – 3450 3100 – 3600 3400 – 3900 3600 – 4100 4000 – 4500 4200 – 4700 4400 – 4900 5000 – 5200 5300 – 5500 5600 – 5800 Minimum ** 600 750 D E T190 E T210 E T220 E T230 E T250 E T300 E T320 E T340 E T360 E T380 E T400 E T430 E T460 2130 2430 2730 2930 3330 3630 With QSC Recommended 800 800 1800 2000 2000 2200 3930 4230 4430 4730 5130 * With maximum cloth roll diameter.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . :SQY11-247730/2 General layout 9/02/2011 Page 24 of 71 Without QSC A B* (***) C 600 – 800 750 – 800 1250 .KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .Fax +32 57 222 001 .picanol.362 .www.be . and depending on the size of the transport trolley ** The minimum distance puts severe restrictions on the warpy's maneuverability in the aisles *** In case machines are equipped with Batching Motion . +32 57 222 111 . 7 Load limitations of the ELSY 9/02/2011 Page 25 of 71 The number of heddles delivered with the machine is normally: 20 symmetrical heddles per elsy (LHS or RHS) + 16 symmetrical heddles per elsy in case the elsy is used to make an independent waste shed 40 heddles per center elsy.502.7.BTW/TVA BE 0405. with an overall maximum of 48 heddles (using then at least 2 cm drawing-in in the reed).KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .2 Center Elsy: yarn count 30 Tex or finer: 40 heddles of 0. with an overall maximum of 36 heddles (using then at least 1.be . The heddles are to be spread evenly over both elsy heddle frames and over both sides (LHS and RHS) of each heddle frame. Picanol guarantees a faultless working of the elsy.an overall maximum warp tension of 50 N per elsy Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. The heddles are to be spread evenly over both elsy heddle frames and over both sides (LHS and RHS) of each heddle frame.7. per cm drawing-in in the reed.5 cm drawing-in in the reed).5 cm drawing-in in the reed).Fax +32 57 222 001 . The heddles are to be spread evenly over both elsy heddle frames. per cm drawing-in in the reed. per cm drawing-in in the reed.362 . :SQY11-247730/2 1. if following maxima are not exceeded: 1.3 mm thickness. yarn count 72 Tex or finer: 24 heddles of 0. 1.picanol. with an overall maximum of 80 heddles (using then at least 2 cm drawing-in in the reed).1 Elsy LHS or RHS: yarn count 30 Tex or finer: 40 heddles of 0.2 mm thickness. The heddles are to be spread evenly over both elsy heddle frames.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB . with an overall maximum of 60 heddles (using then at least 1.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . yarn count 72 Tex or finer: 24 heddles of 0.3 mm thickness.2 mm thickness. .www. +32 57 222 111 . per cm drawing-in in the reed.No. 4 0. we have created documents to be filled out by the lubricant supplier. With newly delivered machines.5 Stäubli dobby or cam motion See Appendix C Circulating lubrication oil filter replacement: every year ! Total Capacity in liters of the circulating lubrication Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. through analysis and/or spectrum analysis and to evaluate if the oil still meets the specifications.BTW/TVA BE 0405.8. and in cases of doubt on the quality and identity of the lubricants used. Picanol reserves the right to have the lubricant examined by an independent laboratory. The customer is advised to check the condition of the lubricant at regular intervals.www. 1. Picanol reserves the right to modify the specifications if needed. the customer and the lubricant supplier. as the latter has his own evaluation terms in conformity with his product composition.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .8 9/02/2011 Page 26 of 71 Lubrication: products and application The following describes the responsibility between Picanol NV. In cases of disagreement on the liability because of excessive wear and tear or defects in machine parts. the lubricant supplier certifies that each lubricant does meet the required technical specifications.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .8. 1. Our customers are therefore advised to submit these documents to their lubricant supplier.be .No.502. to have them completed and signed. the oil in the different gear cases has to be filled up or checked in strict accordance with the instructions described in the lubrication manual. In doing so. These analyses must be carried out in cooperation with the lubricant supplier. :SQY11-247730/2 1.4 After 1 year Center positioned tuckers 5 0. +32 57 222 111 .362 . defects (or breakage) is a consequence of the use of a lubricant that does not meet the technical specifications mentioned in the CTG.Fax +32 57 222 001 .1 Definition This CTG contains the technical specifications that are required to specify the different lubricants. and to keep them for further reference.picanol.2 Splash lubrication – Maintenance area and quantities Maintenance area Oil type 5 Capacity in liters See table below Liters present at delivery 11 Oil change First time Next After 3 years Every 3 years Every year Every year Circulating Non water cooled lubrication Water cooled 7 11 After 1 year Mechanical Tuckers Laterally positioned tuckers 5 0.5 0. Under the contractual guarantee clause Picanol explicitly refuses any responsibility if abnormal wear. We advise our customers to secure strict compliance with these specifications when selecting a lubricant. In order to help our customers to purchase the correct lubricants.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB . 502. remember to always replace the oil fine filter as well! Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.362 .be .www.No.picanol. :SQY11-247730/2 Type 190 210 Capacity 30 32 220 33 230 34 250 36 9/02/2011 300 320 41 41 340 41 360 41 380 41 400 41 Page 27 of 71 430 460 41 41 Remark! When performing any oil change.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB . +32 57 222 111 .Fax +32 57 222 001 .ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .BTW/TVA BE 0405.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB . :SQY11-247730/2 1...3 Specifications of OIL TYPE 5 9/02/2011 Page 28 of 71 Standard oil type for the circulating lubrication..... (Total acid number) Pour Point Flash Point (C......... Name : ………………………… Date : …………………………. Viscosity Index (VI) Density at 15 ° C T..RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .. . < 242 5EP ≥ 150 < 1 kg/l < 4 mgKOH/g < -35 ° C > +200 10 or better 19/16 or better < 0... +32 57 222 111 .... < +10 % ° C class class g/100g ppm lbs mm stage ml ml ml Unit mm²/s (cSt) ASTM D 2270 ISO 2909 ASTM D 664 ASTM D 97 ISO 3016 ASTM D92 NAS 1638 ISO 4406 ISO 3733 ASTM D 95 ASTM D 2782 ASTM D 4172 DIN 51354 DIN 51509 ISO 6247 ASTM D 892 ASTM D 130 ASTM D 665 DIN 51585 A DIN 51585 B DIN 53538 DIN 53521 I herewith declare that the oil trademark : ....No...............) New oil cleanliness Water content Timken OK Load Four Ball Test EP ∅ Scar diameter FZG-test A/8........ Make sure to use only polyalphaolefine lubricants.8..502. < +4 Shore A -5 < . Signature : Stamp of the firm : type : Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel....02 < 200 > 60 ≤ 0....ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB ......30 ≥ 12 0 0 0 1A/1B no rust no rust no corrosion -4 < ..KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .Fax +32 57 222 001 ..A.www.362 ...N.3/90 Foaming Stability Sequence 1 Sequence 2 Sequence 3 Copper Corrosion Steel Corrosion vs distilled water: vs salt water: Corrosion test A and B Compatibility with sealings Hardness changing Volume changing Standard DIN 51517/3 ISO 3104 ASTM D 445 Grade CLP 220 ISO VG 220 198 < . Specifications Type Viscosity class Kinematic viscosity at 40 ° C Agma Nr.... completely meets the indicated specifications of oil type 5.C..O. since they are mixable.. Place : ………………………...picanol.......be .BTW/TVA BE 0405.... .....3/90) failure load stage Foaming stability Sequence 1 Sequence 2 Sequence 3 Copper corrosion Steel corrosion vs. Specifications Type Viscosity class Kinematic viscosity at 40° C Agma quality number Viscosity index (VI) Density at 15° C TAN (Total Number) Pour point Flash point (COC) Cleanliness level new oil Water content Timken OK Load Four ball test EP Scar diameter FZG test (A/8...BTW/TVA BE 0405..362 .8........... distilled water vs.. .. type : Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.....02 < 200 >60 ≤ 0..........www.. +32 57 222 111 ..........ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB ..be .. since they are mixable. completely meets the indicated specifications of oil type 7..30 >12 kg/l mgKOH/g ° C ° C class class g/100g ppm lbs mm stage Unit mm /s (cSt) 2 ASTM D 2270 ISO 2909 ASTM D664 ASTM D97 ISO 3016 ASTM D92 NAS 1638 ISO 4406 ISO 3733 ASTM D95 ASTM D 2782 ASTM D 4172 DIN 51354 DIN 51509 ISO 6247 ASTM D 892 Acid of ASTM D 130 ASTM D 665 DIN 51585 A DIN 51585 B 0 0 0 1A/1B No rust No rust No corrosion ml ml ml DIN 53538 DIN 53521 -4<.<75 2EP > 95 <1 <4 < -10 > +200 10 or better 19/16 or better < 0......4 Specifications OIL TYPE 7 9/02/2011 Page 29 of 71 This oil may only be used on machines WITH ORIGINAL PICANOL WATER COOLING SYSTEM ! Make sure to use only mineral oils or polyalphaolefine lubricants..picanol...No.502....<+4 -5<. :SQY11-247730/2 1...... salt water Corrosion test A and B Compatibility with seals Hardness changing Volume changing Standard DIN 51517/3 ISO 3104 ASTM D 445 Grade CLP 68 ISO VG 68 61<.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB ......KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB ..Fax +32 57 222 001 ..<+10 Shore A % I herewith declare that the oil trademark : ....... Place : ………………………. 9/02/2011 Signature : Page 30 of 71 Stamp of the firm : Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.www.No.BTW/TVA BE 0405.Fax +32 57 222 001 . +32 57 222 111 .RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .362 .502. :SQY11-247730/2 Name : ………………………… Date : …………………………...be .KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .picanol. ............KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB ....<220 Lithium >=180 0 (= insoluble) 1 0/0 -10/+125 >=45 >=250 <=5 Unit 0........8.1mm mm /s ° C 2 ASTM D 2596 ASTM D 942 ° C lbs daN Psi pressure drop Remark: Ester-based grease is not allowed! I herewith declare that the grease trademark : ....picanol...... :SQY11-247730/2 1..5 120<. Place : ……………………….www.. type : Name : ………………………… Date : ………………………….....5 Specifications of GREASE TYPE 1 9/02/2011 Page 31 of 71 Specifications NLGI Grade Penetration ASTM at 25° (worked) C Base oil Base oil viscosity index (VI) Base oil viscosity index at 40° C Base soap Drop point Water resistance Rust protection SKF Emcor test Application temperatures Timken OK Load Four ball test Welding load Oxidation stability after 100 Hrs at 99° C Standard ISO 2176 DIN 51807/1 ASTM D1743 DIN 51802 Grade 2 265/295 Mineral 95 +/......Fax +32 57 222 001 .RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .362 ........... ......be ......... +32 57 222 111 .BTW/TVA BE 0405..ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB ..502.No.. completely meets the indicated specifications of grease type 1..... Signature : Stamp of the firm : Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel... ..6 Specifications of GREASE TYPE 3 9/02/2011 Page 32 of 71 These are lithium/calcium soap thickened greases based on high viscosity index oils. The addition of EP additives guarantees effective protection against mechanical wear..... when the machine is subjected to both vibrating or impact loads.. 1 0/0 -10/+100 >=400 <=5 Unit 0.....8..5 120<.www................Fax +32 57 222 001 .. Welding load Oxidation stability after 100 Hrs at 99° C Standard Grade 2 265/295 Mineral 95 +/..362 .. Signature : Stamp of the firm: 1....be . Place : ……………………….1mm mm /s 2 ASTM D1743 DIN 51802 ASTM D 2596 ASTM D 942 ° C DaN Psi pressure drop I herewith declare that the grease trademark : .... apply grease to the rear guide. Specifications NLGI Grade Penetration ASTM at 25° C (worked) Base oil Base oil viscosity index (VI) Base oil viscosity index at 40° C Base soap MoS2 Rust protection SKF Emcor test Application temperatures Four ball test....No........ In order to do so.... completely meets the indicated specifications of grease type 3.<220 Lithium/calcium Allowed.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB ... :SQY11-247730/2 1. +32 57 222 111 ..502.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .......BTW/TVA BE 0405.picanol... press the button found on the ELSY to have it moved to open shed... type : Name : ………………………… Date : ………………………….... Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.... Next. Apply grease to the front U shaped guides and press the button a second time in order to move the ELSY to the other open shed position..... Is allowed to contain molybdenum disulphide.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .7 Specifications OF GREASE TYPE 4 Use only MOLYKOTE PG75 PLASTISLIP to lubricate the synthetic guides located on the ELSY selvedge motion.8... To check the oil level of the machine’s oil tank. Refer to the lubrication manual packed with the machine for more detail on operation and recommendations. as appropriate. oil will run to the various lubrication points.362 . During machine transit. oil residues (oil grade 5 or 7) may be left in the various gearcases and hoses at several gearhousings of the machine.502. After waiting for another 15 minutes. +32 57 222 111 .prior to the machine leaving the Picanol factory premises. this oil can be dispensed prior to topping up the machine with the appropriate oils. the machine must be switched off again after 15 minutes of “Power On” at which the oil pump is running and oil is circulated. you will not be able to pour the correct amount of oil at this time. During machine run-in at the customer’s premises.picanol.8. During tank filling. are checked for correct oil level.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .8 Important remarks 9/02/2011 Page 33 of 71 After the trial run at Picanol. all oil is removed from the circulating oil system oil reservoir and from the cam shedding mechanism or the dobby.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB . some of this residual oil may return to the oil tank. Gearboxes where oil bath lubrication is fitted. However. :SQY11-247730/2 1.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . If considered necessary.BTW/TVA BE 0405.www. which means .Fax +32 57 222 001 . replenish the supply tank of oil to full.No.be . Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. 1.9. The use of heddles from manufacturers who do not follow these ISO standards may result in all sorts of weaving problems for which the cause is difficult to trace back.www.362 .KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .9 1.2 Dropwires Droppers are important for the overall productivity of our machines. +32 57 222 111 .picanol.Fax +32 57 222 001 .1 Heddles and dropwires Heddles 9/02/2011 Page 34 of 71 Heddles are important for the overall productivity of our machines.BTW/TVA BE 0405. :SQY11-247730/2 1.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .No. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. The use of droppers from manufacturers who do not follow these ISO standards may result in all sorts of weaving problems for which the cause is difficult to trace back.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB . In this regard we only accept suppliers who comply with the highest quality and manufacturing standards and whose products comply with ISO 1150 standards for droppers. In this regard we only accept suppliers who comply with the highest quality and manufacturing standards and whose products comply with ISO 11677 standards for heddles.be .9.502. BTW/TVA BE 0405.362 .502.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .www.No. +32 57 222 111 .Fax +32 57 222 001 .KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . :SQY11-247730/2 2 9/02/2011 Page 35 of 71 INSTALLING THE MACHINE – OPTIMAX Customer Technical Guide Installing the machine OptiMax Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.be .picanol. ensuring that the load on the lifting points of the machine is strictly vertical. .300 hours). You always make sure that the cables are vertical with the cross section supports of the machine.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . it is recommended to run the machine at reduced speed. No warp beam or harness frame may be placed in the machine until the Picanol fitter has given his permission for it.all the internal components to be flushed again with the lubricating oil (to clean them).RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .be . as it serves as a buffer between the forks and the machine.1. If a fork-lift is used underneath the machine.picanol.the gears to run in. During these activities. This prevents distortion of the machine which may lead to serious damage to vital machine parts. depending on the local situation or on the unloading equipment on hand. It is very important that the machine remains horizontal in width and in depth while it is lifted and transported. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. The first time the machine is started.362 .BTW/TVA BE 0405. The machine is started “running-in”. can be unloaded in different ways.502. This provides the required time for: . the following points must be strictly observed: • • • Always use appropriate machines and tools in order to lift and move the machine.Fax +32 57 222 001 . +32 57 222 111 .1 2. this must be carried out by a Picanol fitter.No. The transport of the machine to its final position in the weaving mill must be carried out with extreme care in order to avoid damage to the machine or injuries to the personnel. around 90% of the actual speed. • • • Never lift the machine with the forks of the fork-lift under the cross beams of the machine. which are supplied in a truck or container. :SQY11-247730/2 2. the wooden floor supporting the machine must still be present.1 Moving and Installing the machine General 9/02/2011 Page 36 of 71 Machines. Be sure that all screws and nuts of the used auxiliary tools are tightened to the exact torque before starting the activities.www. Lifting the machine is only allowed by means of an appropriate lifting beam.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB . During the first 14 days (+/. When lifting the machine with a crane. 502. 2.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .picanol. . +32 57 222 111 .by means of towing hooks (BE152658 and BE152659) which can be ordered at Picanol.BTW/TVA BE 0405.Fax +32 57 222 001 .2 Unloading the machine 9/02/2011 Page 37 of 71 To remove a weaving machine from a container. :SQY11-247730/2 2. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.by means of steel cables and a fork-lift truck. which are positioned on a wooden sledge.1 Using the towing hooks (not delivered as standard equipment) This method is used for machines.e.No.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .: .2.362 . i.1.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB . 2 methods are used.www.be .1. :SQY11-247730/2 9/02/2011 2.502.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB . so that the bridge does not bump against the control box! Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .www.2. Put a wide wooden block “B” between the profile “A” and the bridge of the fork-lift truck.be .No.2 Using the forks of the fork-lift truck and a cable Page 38 of 71 • • Put an L-profile “A” on the forks of the fork-lift truck. +32 57 222 111 .BTW/TVA BE 0405.picanol.Fax +32 57 222 001 .1.362 .ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . be .picanol. 5 cm and remove it carefully from the container. Their strength must be determined depending on the weight of the machine and the packing. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. The towing cables or pull chains must be sufficiently strong.502.362 .BTW/TVA BE 0405. LEAD THE CABLE SO THAT IT DOES NOT TOUCH THE MACHINE! • Lift the side of the machine max. :SQY11-247730/2 9/02/2011 Page 39 of 71 • Drive the forks under the pallet of the machine until the L-profile “A” is positioned under the wooden block of the pallet.www. +32 57 222 111 . • Fix a steel cable behind the wooden block under the machine.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .No.Fax +32 57 222 001 . 1.1.BTW/TVA BE 0405. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.3 Moving the machine 9/02/2011 Page 40 of 71 2.picanol. The machine may only be lifted according to the conditions described below.No.3.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB . +32 57 222 111 .Fax +32 57 222 001 . :SQY11-247730/2 2.be .www. an appropriate hoist beam must be used.362 .502.1 The hoist beams (not delivered as standard equipment) In order to lift the machine by means of a fork-lift truck or a crane.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB . KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .No. A0230182.www. :SQY11-247730/2 9/02/2011 Picanol has developed 2 special hoist beams: • Page 41 of 71 The standard hoist beam ( for a fork-lift or a crane) The standard hoist beam is available in 3 different lengths. for machine type T190 up to T280. A0230188.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .362 .502.picanol. • The compact hoist beam (only for a crane) The compact hoist beam is available in 2 different lengths.be . A0230183.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .Fax +32 57 222 001 . according to the machine type: • • • only for machine type T190. for machine type T300 up to T460. A0230184. according to the machine type: • • for machine type T190 up to T280. A0230189. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. for machine type T190 up to T460. +32 57 222 111 .BTW/TVA BE 0405. RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB . +32 57 222 111 .No.picanol.be .502.Fax +32 57 222 001 .www.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .362 .ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . :SQY11-247730/2 9/02/2011 Page 42 of 71 Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.BTW/TVA BE 0405. BTW/TVA BE 0405. For lifting the beam. If not.800 kg.e.No. . only use a suitable hook to hitch into the lifing point.picanol.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . The total weight of the machine to be lifted may not exceed 6. The distance ”L1” between the centers of the suspension points at the beam must be set exactly as per the value given. all screws and nuts must be tightened to the appropriate torque. “Gammax” . “Omniplus800” and “Optimax” machines. the machine may be seriously damaged. :SQY11-247730/2 The Picanol standard hoist beam 9/02/2011 Page 43 of 71 Important notes: This beam can only be used for lifting “Gamma”.: .RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB . the LHS of the machine should Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. The RHS of the machine must be lifted from the floor a little earlier than the LHS.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB . The eye bolts ”A” of the links must always be completely screwed in! Before lifting the machine. i.Fax +32 57 222 001 .502.the nuts of the clamps ”B” with 80 Nm.the nuts in the clamp ”C” with 100 Nm.be . +32 57 222 111 . When putting the machine down. “GTMax”.www.362 . If a fork-lift is used. The front and the back of the frame must be lifted and lowered as equally as possible. the beam must always be positioned horizontally. If a fork-lift is used and the beam is put onto the forks.502.be .ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . For this purpose. Only use original Picanol parts for this assembly.No. is it recommended to insert the forks into the recesses of the lifting point so as to maintain maximum beam stability (even when only the beam is transported).www. the forks must always be horizontal when lifting. :SQY11-247730/2 9/02/2011 Page 44 of 71 touch the floor a little earlier than the RHS.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .Fax +32 57 222 001 .KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .picanol.BTW/TVA BE 0405. +32 57 222 111 .362 . Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. picanol. ”L2” is correctly set if the RHS of the machine is at least lifted earlier.www.502. If that is not yet the case.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB . The RHS of the machine must be lifted from the floor a little earlier than the LHS.Fax +32 57 222 001 .be .ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . move both clamps ”A” on the beam to the right or to the left. Set the distance ”L2” at a theoretical value according to the table. set the distance “L1” exactly as per the table. :SQY11-247730/2 Lifting the machine: 9/02/2011 Page 45 of 71 Follow these instructions to lift the machine: • • • • Fit the clamp ”C” in the middle of the lifting beam (determine the middle by moving the clamp “C” until the lifting beam is leveled).No. Tighten the bolts “D” to a torque of 100 Nm.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .362 . Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. Make sure that the intermediate distance ”L1” is maintained. +32 57 222 111 .BTW/TVA BE 0405. 060 1.362 . :SQY11-247730/2 9/02/2011 Page 46 of 71 Machine 190 210 220 230 250 300 320 340 360 380 400 430 460 type L1 (mm) 2.586 3.BTW/TVA BE 0405. The machine must be lifted as vertically as possible. The Picanol compact hoist beam The compact hoist beam is available in 2 different lengths.870 2.386 4.502.686 2.886 3. A0230188.386 3.650 1.www.030 2. Tighten the braces “B” to a torque of 80 Nm.540 1.180 (mm) • • Put the braces “B” at 10 mm from the respective clamps. A0230189.320 1.586 2.686 4.286 2.786 3. Important remarks : Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .No.be .picanol. +32 57 222 111 .986 4.430 1.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .Fax +32 57 222 001 .ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . according to the machine type: • for machine type T190 up to T280.986 L2 (P+R) 730 830 900 960 1. • for machine type T300 up to T460.760 1.486 2.186 4. KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB . 2. The total weight of the machine to be lifted may not exceed 6. The front and the back of the frame must be lifted and lowered as equally as possible. For lifting the beam.No. :SQY11-247730/2 9/02/2011 Page 47 of 71 This beam can only be used for lifting “GTMax”.4 Use Follow these instructions to lift the machine: The compact hoist beam must be assembled by 2 persons to avoid damage to the machine. If not. “Omniplus800” and “Optimax” machines. Before lifting the machine.picanol.be . +32 57 222 111 . the machine may be seriously damaged.www.Fax +32 57 222 001 .362 . Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .1.502. all the safety pins must be correctly fit.BTW/TVA BE 0405. the RHS of the machine should touch the floor a little earlier than the LHS. The LHS of the machine must be lifted from the floor a little earlier than the RHS. only use a suitable hook to hitch into the lifing point.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB . When putting the machine down.800 kg. Only use original Picanol parts for this assembly. 362 .No.Fax +32 57 222 001 .BTW/TVA BE 0405. TYPE Free holes TYPE Free holes 190 0 400 5 210 2 430 7 220 3 460 8 230 4 250 6 300 0 320 1 340 2 360 3 380 4 Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. :SQY11-247730/2 • 9/02/2011 Page 48 of 71 Extend the beam “A” until the required numbers of holes “B” for the beam is reached(for A0230189 this must be done at both sides of the beam).picanol.502.www.be .RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . +32 57 222 111 .KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB . No. :SQY11-247730/2 • 9/02/2011 Page 49 of 71 Fit all the safety pins “C” correctly onto the beam. • Tighten the seventh link “D” of the chain “E” in the beam “’A”. • Fix the hooks “E” on the supports “F”. • Adjust the chain “G” with the hook “H” to level the beam “I” with the machine. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. +32 57 222 111 - Fax +32 57 222 001 - www.picanol.be - BTW/TVA BE 0405.502.362 - RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB - ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB - KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB No. :SQY11-247730/2 9/02/2011 Page 50 of 71 • Make sure the angles between the chains “J” and “G” and the beam “I” is larger than 45° . The machine must be lifted as vertically as possible. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. +32 57 222 111 - Fax +32 57 222 001 - www.picanol.be - BTW/TVA BE 0405.502.362 - RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB - ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB - KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB No. :SQY11-247730/2 2.1.4.1 9/02/2011 Page 51 of 71 Moving by means of wheels (not delivered as standard equipment) Preparation The wheels BE 150865 can be mounted underneath the LH and RH frame. Set the wheels at the exact width (bolt “A”). Distance “a” = 1,199 mm Fit the jacks In order to mount the wheels, the machine is lifted by means of hydraulic lifting jacks. Fitting the jacks Action In front Fit the supports “C” in the provided holes in the frame. The lifting jacks can be placed underneath these supports. In the back Fit the jack underneath the warp beam supports “D”. The RHS of the machine must be lifted from the floor a little earlier than the LHS. If not, the machine may be seriously damaged. When putting the machine down, the LHS of the machine should touch the floor a little earlier than the RHS. The front and the back of a frame must be lifted and lowered as equally as possible. Fitting and removing the transport wheels 1. Lift the RH frame equally. 2. Push the wheel shaft under the RH frame. 3. Mount the wheel shaft to the frame. Make sure that the stop “B” on the supporting plates is positioned at the opposite side from the bolt slots in the frame. Consequently, the frame will be clamped between the bolts and the stop. 4. 5. 6. 7. Sufficiently tighten the bolts. Block the wheels at the RH side. Lift the LH frame equally. Mount the wheels in the same way. The wheels are demounted in reverse order: first the LH wheels, then the RH wheels. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. +32 57 222 111 - Fax +32 57 222 001 - www.picanol.be - BTW/TVA BE 0405.502.362 - RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB - ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB - KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB all precision settings are carried out on a machine which is perfectly leveled. • two hydraulic lifting jacks. the machine must be leveled with extreme care.3 mm/m. :SQY11-247730/2 2.No. The back is jacked up by means of the warp beam support. width the sley shaft “B” or the sley cam housing “C”.3 mm/m. Picanol advises to level both frames in depth and then in width with regard to each other.be . Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. The precision used to level the machine. The lifting hook is used to support the front of a frame.BTW/TVA BE 0405. At Picanol nv. Auxiliary tools The auxiliary tools for leveling the machine are: • a leveling instrument with an accuracy of 0. Check points In order to obtain the intended purpose.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB . To check the level in…. use… depth the machined surfaces at the front of the machine “A”.502.362 . Irregularities of the floor space create excessive vibrations.picanol. • a lifting hook. Conditions of the floor It is very important for the general stability of the machine during weaving that the floor space under each machine leg is flat and in close contact with the leg.Fax +32 57 222 001 . See: the ‘Guidelines for constructing a weaving room floor’ section. +32 57 222 111 . The leveling is carried out both in width and in depth with an accuracy of 0. This also influences the productivity and fabric quality.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . influences the correct working and the life of all movable parts.www. Therefore.2 Leveling the machine 9/02/2011 Page 52 of 71 General The leveling of the machine is a very important factor for the productivity and the life of the machine.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB . After the leveling. gloves and protective goggles for eyes and face during the activities with this adhesive. Picanol nv provides a two component epoxy adhesive.No. 2. 20° C 10° C 5° C wait … before putting the machine into operation. The frame may not be jacked up more than 5 mm at one side in order to prevent distortion of the machine.362 . 24 hours after the machine has been glued 2 days 4 days Preparation of the adhesive Mix a same quantity of both components in a jar until a homogenous mixture with an equal color is obtained (about 3 minutes). Perform steps 1-4 for both frames.picanol.g. In case of contact with the skin. it is C.502. If one side of the frame must be jacked up more than 5 mm. Do not wait more than an hour between gluing both machine sides. the level of the machine may change. Wear appropriate protective clothes. the other side of the frame should be jacked up equally. 4. :SQY11-247730/2 Procedure 9/02/2011 Page 53 of 71 1. it can be glued to the floor. check the level again in the above three points before tightening the nuts of the pads. Therefore. Mark the pad of the machine on the floor. 5. In case of an ambient temperature of…. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.BTW/TVA BE 0405. 3.Fax +32 57 222 001 .be . After the running-in of the machine. Gluing procedure 1. The setting time of this adhesive is one hour at an ambient temperature of 20° If the ambient tempera ture is higher. setting is accelerated. Mount the pads under each leg of the frames. The mixing can be carried out by means of a drilling machine provided with a spiral mixer. Check the level of the frames in depth. Therefore. Adjust the level by adding shims between the leg of the frame and the pad. advisable to mix small quantities. 3. after 2 weeks). +32 57 222 111 . Avoid contact with the skin. Lower the machine again. 2.3 Gluing General In order to prevent the machine from moving due to vibrations. 4. immediately rinse with a lot of water and consult a doctor. Adjust the level of the machine by adding a same quantity of shims at the front and back side of the frame. Check the level in width.www. Painted surfaces must be slightly roughened. 2.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB . Apply the adhesive to the floor underneath the pads. the level must be checked and if necessary re-adjusted after the running-in of the machine (e. Lift the frame equally. The parts to be glued must be free of grease and dust and in close contact with the floor. In case of contact with the eyes. wash immediately with a lot of water and soap. Make sure the other side of the machine does not touch the floor. be . :SQY11-247730/2 3 9/02/2011 Page 54 of 71 PREPARATION OF THE BEAMS – OPTIMAX Customer Technical Guide Preparation of the beams OptiMax Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .362 .www.Fax +32 57 222 001 . +32 57 222 111 .No.picanol.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .502.BTW/TVA BE 0405. 362 .5 Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.BTW/TVA BE 0405.5 T210 2466 2714 575 1125.5 T340 3766 4014 675 1190.DIN single warp B W d 35 35 * 115 ∅ 216 35 c c a AA b L1 L1 L2 L2 89 89 A 35 159 159 WEAVER SIDE L1 = barrel length without adaptors L2 = barrel length with adaptors a = thread length left hand side b = thread length right hand side c = side flange position d = thickness of the flange W = drawing-in width + 20mm Machinetype L1 (mm) L2 (mm) a (mm) b (mm) Machinetype L1 (mm) L2 (mm) a (mm) b (mm) T190 2266 2514 625 925.5 T250 2866 3114 675 1125.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .picanol. :SQY11-247730/2 3.5 T430 4666 4914 675 925.www.502.5 T300 3366 3614 675 1190.No.5 T230 2666 2914 675 1125.1 3.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .5 T400 4366 4614 675 1190.be .5 T320 3566 3814 675 1190.Fax +32 57 222 001 .5 T220 2566 2814 625 1125.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .1.5 T460 4966 5214 675 925.1 9/02/2011 Page 55 of 71 Warp beam and cloth roll specification and preparation – DIN beam Warp beam dimensions .5 T380 4166 4414 675 1190. +32 57 222 111 .5 T360 3966 4214 675 1190. 502. width reduction (mm) Machine type Max.2.2.362 .2 3. ‘W min.No.picanol.1.1 Warpbeam preparation (symmetrical width reduction) Flange positions Ø1100 92 102 95 - The finished inner sides of the 2 flanges are located at distance ‘c’ from the warp beam tube’s extreme end at the corresponding side.’ = type of machine + 20 mm .3 T190 900 T340 1000 T210 800 T360 1000 T220 900 T380 1000 T230 1000 T400 1000 T250 1000 T430 1000 T300 1000 T460 1000 T320 1000 Cloth roll dimensions (ONLY in case of cloth wind-up in the machine) Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.Fax +32 57 222 001 . +32 57 222 111 .the value in below table Machine type Max.1.BTW/TVA BE 0405.1.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB . c= L1 − W 2 Maximum and minimum beam widths ‘W’ 3.be .KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .1. width reduction (mm) 3.www. :SQY11-247730/2 9/02/2011 Page 56 of 71 Dimension d Flange Ø800 Ø1000 (1) (1) Q1 88-99 88-100 Q2 105 103 Q3 90 105 Q4 95 115 (1) : Depending on the warpbeamflange manufacturer 3.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .2 Determining ‘W max’ (= maximum reed drawing-in width + 20 mm): ‘W’ max. = machine type + 20 mm Determining ‘W min’ (= minimum reed drawing-in width + 20 mm): The maximum width reduction will equal the type of machine minus the values listed in the table below. be .BTW/TVA BE 0405.362 .www.Fax +32 57 222 001 .OPTIMAX Customer Technical Guide Technical information for completing PTS OPTIMAX Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. :SQY11-247730/2 9/02/2011 Page 57 of 71 4 TECHNICAL INFORMATION FOR COMPLETING THE PTS .KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB . +32 57 222 111 .RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .picanol.No.502.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . weaving machine model) . inner rings are replaced by rubber or plastic rings or combined. narrow weaving machines in general. the pinned rings are at a uniform angle (usually 17 ) over the entire length of the temple.362 . It is obvious that to realize these objectives. (airjet. wool.picanol. wind-up tension.2 Components of the ring temple 5 2 1 3 6 7 1. upholstery. a temple should assist in the formation and appearance of a good selvedge.1 4. Filament fabrics on the other hand have a rubber or brass roller. the temple must suit the fabric.No.BTW/TVA BE 0405. In addition. 4. Rings 6. shirtings. caused by the interlacing of warp and filling yarn. filament. Segments 5. (weave) . :SQY11-247730/2 4.www. The general rules laid out in the following pages are based on our field experience as well as on our cooperation with various temple manufacturers.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB . End ring 4.1. End segment 3.1. Head 4 For delicate fabrics.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB . (influenced by material.502.be . in order to keep the selvedges straight and thus reduce the rubbing effect of the reed movement.kind of material.) . These objectives also demand that the cloth remains undamaged and without any alteration of the density after leaving the temple zone. Example of a parallel inclination 170 --> 170 20 ring17o Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. The choice of a temple and its components depend on several factors : .3 4.1 Basic temple types Parallel : 0 With parallel arrangement of the segments. etc. which replaces the inner pinned rings.type of fabric.contraction. Application: denim.weaving machine.1. Bevelled bush 7. +32 57 222 111 .ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . (cotton.woven width .1.3.1 Temples Temple main objective 9/02/2011 Page 58 of 71 The temples main objective is to counter-act as much as possible the unavoidable effect of fabric contraction in the beat-up zone.count . rapier) 4. Axis 2.Fax +32 57 222 001 . pattern. Rubber rollers with a smooth surface are available for gauze fabrics. XL Extra long type : temple cylinder with 30 or more rings. Application : mainly filament fabrics as well as some light spun fabrics.picanol. This feature is generally not applied to pinned ring temples but finds a limited application with roller temples.3.2 Progressive : 9/02/2011 Page 59 of 71 With progressive arrangement of the segments.4 Brackets for cylinder temple Only one temple bracket irrespective of the length of the temple cylinder is in use.362 . clothing.be .4 With Contershon-arrangement : Direction LH-spiral RH-spiral radial groove Position on the weaving machine LH side RH side LH or RH side These are usually the last two rings which act on the selvedge.BTW/TVA BE 0405. The purpose is to give additional support in the temple zone to the function of extending the cloth width wise. 3 temple bracket protection guides are available : S Short type : temple cylinder with 3 rings. wide weaving machines in general. the angle of the pinned rings is gradually reduced towards the center of the fabric.1. inlet.5 inclination steps.www. Application: woollen fabrics. 20 or 21 rings as well as roller.1. L Long type : temple cylinder with 16.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . The roller surface usually has parallel or spiral grooves in case of rubber and is knurled in case of brass roller. downproof.Fax +32 57 222 001 . industrial fabrics. Depending on the length of the temple cylinder.502. :SQY11-247730/2 4.1. +32 57 222 111 . All rollers are colour-coded on the front bush Colour green red white 4. Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.3. 0 0 Available in 3 and 1. 4.3 With rubber or brass roller : The inner rings are replaced by a rubber or brass roller or a combination of both.No. The roller rotates freely on the temple axis.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB . leaving only 2 or 3 pinned rings in the selvedge zone. Example of a progressive inclination 170 --> 80 5 ring17o 5 ring14o 5 ring11o 5 ring8o 4.1.3. 1 TEMPLE RINGS Pin height : 9/02/2011 Page 60 of 71 Our temple supplier uses coloured plastic bushings for easy identification of the various pin heights.5.0mm BLACK 1.0 0. Rubber rings are fully interchangeable with pinned rings.Green / brown : medium rubber.www.5mm 4. . . Blunt :.0 0.0 1. IMPORTANT : as the correct choice of a temple depends on several factors which were mentioned before in this chapter.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .White : hard rubber.5 0.5 0.5 1. upholstery.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .362 .1.502.0 2.No. All rubber rings can be distinguished by the colour of the rubber material.5 0.5.1. NORMAL 4.1.0 RED 0.5 1. good grip combined with long lifetime. 4.5 1. without any firm commitment or guaranty with regard to the application as specified in the column “ type of cloth”.0 1.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .5 0.0 2.50mm Normal : standard for the majority of fabrics.0 1.5 1.0 2.5 0.5 4.0 1.5 1. +32 57 222 111 . Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.0 0.Fax +32 57 222 001 .a must for woollen fabrics.0 1.picanol. 2.0 0.0 2.75mm BROWN 1.6 Available temple cylinders Please check the PTS document in order to verify if the proposed temple is for S. downproofs.2 Pin shape : BLUE 0. low grip but long lifetime. we are issuing this list for your information as a guide only.3 BLUNT Rubber ring : Different types of rubber rings are available depending on the requirement.1.BTW/TVA BE 0405. .be .5.1.0 0.25mm GREEN 1. L or XL bracket (to be taken into consideration when ordering additional temples).recommended for suitings. :SQY11-247730/2 4. pin height 1 mm 1 N: normal – B : blunt Pin shape Suggested type of cloth Type of cloth CYLINDER RING TEMPLES FOR LENO AND TUCKING-IN SELVEDGE No.75 N cotton.75 synthetic needle ring.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .5 x 30 x 1 Contershon N 3 BE151426 3 .75 inclination 17 . wool.362 .4 x 24 x 1 o 7 .25 B 19 .25 B 19 .75 5 .4 x 24 x 1 N 19 . upholstery o inclination 17 BE150669 1 .25 3 .4 x 24 x 1 N heavy filament 16 BE150691 o 13 .be .2 x 24 x 0.2 x 24 x 0.5 2 .4 x 24 x 1 8 .rubber B94795 Type S S S L L L L L L L Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. Cr-plated ellipses o inclination 17 N cotton.4 x 24 x 0. Parallel Progressive Pin Type of cloth ring shape N light filament linings with high twist 2 BE152517 2 .4 x 24 x 1.2 x 24 x 1 inclination 17 BE150672 1 .www.4 x 24 x 3 rings – 4 pinned rows per ring with 24 pins per row. 3 .4 x 24 x 0.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .2 x 24 x 1. blends 20 BE150682 o o 19 .2 x 24 x 0. :SQY11-247730/2 9/02/2011 Page 61 of 71 Explanation of table columns: Type Type of bracket protection guide No.8 BE150683 1 . Part No.2 x 24 x 1 B Cord.BTW/TVA BE 0405.25 1 .2 x 24 x 1 inclination 17 .502.picanol.4 x 24 x 1 B clothing.75 denim.75 19 . upholstery 20 BE150671 1 .2 x 24 x 1 1 . clothing 20 BE150167 o o 19 . +32 57 222 111 .2 x 24 x 1.4 x 24 x 1 N 19 .4 x 24 x 0.2 x 24 x 0.4 x 24 x 1 o 19 . plain weave 20 BE150166 1 .4 x 24 x 1 N 3 BE155099 3 . Picanol part number of temple cylinder without head part Parallel – Progressive Inclination of the rings Ex.Fax +32 57 222 001 .8 BE150680 1 .25 N Light fabrics. ring Total number of rings on the temple Part No. batiste 20 BE150673 1 .5 x 30 x 1.No. polyester.rubber o ring 17 B45599 N bull denim 17 BE152861 9 .4 x 24 x 1.2 x 24 x 1 inclination 17 5 .rubber inclination pinned ring 20 . 38 2 .5 o 18 .2 x 24 x 0.4 x 24 x 0.2 x 24 x 0.4 x 24 x 1 B Inclination 24. +32 57 222 111 .5° .5 B corduroy 30 BE152665 27 . printcloth. percales 32 BE150690 1 .shirtings 20 BE152859 1 .4 x 33 x 0.rubber B45598 6 .502.2 x 24 x 0.2 x 24 x 0.4 x 24 x 1. shirtings 20 BE150684 o o 10 .362 .4 x 24 x 1 o 2 .25 synthetic ring o o 1 .5 o 19 .5 N Inlet 36 BE151813 o o 5 .inclination 17 2 .4 x 24 x 0.2 x 24 x 1 inclination 17 – 5 4 .rubber inclination 17 B45599 B woollen suitings 30 BE152413 30 .5 N Light and medium filament fabrics 20 BE150675 2 .4 x 24 x 1 o inclination 17 24 . fine poplins.2 x 24 x 1 inclination 17 – 8 7 .2 x 24 x 0.rubber inclination 17 B45598 1 .picanol.3 x 24 x 1.2 x 24 x 0. Part No.2 x 24 x 1 inclination 24 30’ .2 x 24 x 1 fabrics . medium to heavy cotton 22 BE155092 o o 21 .RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .8° 36 BE155084 3 .be .rubber B45599 1 .Fax +32 57 222 001 .4 x 24 x 1 N Light poplins.BTW/TVA BE 0405.4 x 24 x 1 N denim.38 Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.4 x 24 x 0.4 x 24 x 1 o Cr-plated head .rubber B45599 1 . Parallel Progressive Pin Type of cloth ring shape 1 .5 1 .4 x 24 x 1 N inlet.4 x 24 x 0. :SQY11-247730/2 9/02/2011 Page 62 of 71 Type L L L L L L XL XL XL XL XL XL XL CYLINDER RING TEMPLES FOR LENO AND TUCKING-IN SELVEDGE No.1 x 24 x 0.14 B45599 N inlet. sheetings 22 BE155082 o o 1 .www.4 x 24 x 1 N woollen suitings 20 BE152082 o o 12 .75 17 .KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .No.rubber B45598 N chambray fabrics .8 3 .75 20 .5 5 .1 x 24 x 1 6 .75 N backing fabrics 30 BE152704 o o 28 .75 23 .75 inclination 17 – 8 9 .8 N corduroy 30 BE150263 28 .5 3 .5 inclination 17 1 .14 B45599 2 .ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .4 x 24 x 1.1 x 24 x 0.inclination 24 30’ .1 x 24 x 0.rubber inclination 20 .rubber inclination 20 . 1 x 24 x 0. Part No.38 2 .75 inclination 20 .2 x 24 x 0.4 x 24 x 0.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .2 x 24 x 1 rayon fiber o o 8 .4 x 24 x 1 N Inlet.25 B percales 37 BE155088 7 .1 x 24 x 1 synthetic ring o o 12 .5 inclination 20 .75 inclination 17 . :SQY11-247730/2 9/02/2011 Page 63 of 71 Type XL XL XL XL XL XL CYLINDER RING TEMPLES FOR LENO AND TUCKING-IN SELVEDGE No. shirting 39 BE152473 2 .38 1 .sheeting.5 3 .4 x 24 x 1.2 x 24 x 0.2 x 24 x 0.1 x 24 x 0.8 1 .No.38 Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .picanol.5 12 .4 x 24 x 1.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .BTW/TVA BE 0405.75 B Light to medium heavy downproof 37 BE151203 o o 32 .1 x 24 x 0.38 2 .3 3 .1 x 24 x 0.5 34 .8 3 .8 12 .1 x 24 x 0.1 x 24 x 0.rubber B45598 1 .502.5 3 .5 inclination 17 .5 13 .4 x 24 x 0.Fax +32 57 222 001 .25 B Poplin.1 x 24 x 0.362 .1 x 24 x 0.1 x 24 x 0. +32 57 222 111 .8 3 .rubber B45598 2 .be . Parallel Progressive Pin Type of cloth ring shape 2 .8 42 . shirting 37 BE155318 o o 1 .4 x 24 x 0.www.1 x 24 x 1 inclination 17 .rubber B45598 1 .75 B heavy downproof 37 BE151202 o o 32 .75 N Fine downproof 47 BE152557 o o inclination 20 .1 x 24 x 0. rubber roller ·Ø24 – B165295/296 fine spiral grooves. right / left threaded o BE155231 1 .B94739 radial grooves o BE152874 2 .B60988 / 89 spiral grooves.5 x 30 x 1. silk. shirtings radial grooves o BE151787 2 .4 x 24 x 0.5 .No.polyurethane roller ·Ø22.rubber roller ·Ø24 .75 1 . right / left threaded o BE152376 2 .5 x 30 x 1.B79197 / 98 knurled.4 x 24 x 1 inclination 20 N fine shirtings 1 .rubber ring B45598 1 .5 inclination 17 N light filament with little contraction 1 .be .362 .75 inclination 17 N light upholstery.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB . Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.25H inclination 20° N mattress ticking BE154474 1 .B79197 / 98 knurled. voile.rubber roller ·Ø22 – BA204995/96 BE154737 . dresswear.4 x 24 x 1 inclination 20 N 1 .www.rubber ring B45598 1 .rubber roller ·Ø24 – B164735/736 spiral grooves.Fax +32 57 222 001 . right / left threaded N mattress ticking BE152123 2 .picanol.B60988 / 89 spiral grooves.B76468 radial grooves o inclination 17 N BE152382 2 .2 x 24 x 1 BE152383 1 . right / left threaded o BE154736 2 .rubber roller ·Ø24 .rubber roller ·Ø24 .5 smooth surface BE152668 2 . gauze 1 .B76468 linings.brass roller ·Ø24 .KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .rubber roller ·Ø24 .Pin specifications Pin Type of cloth shape o BE150693 2 .4 x 24 x 1 inclination 20 N open filament fabrics 1 .B60988 / 89 spiral grooves.4 x 24 x 1 inclination 20 N BE152864 1 .5° N silk fabrics BE155242 1 . left / right threaded o BE152863 2 .5 x 30 x 1.2 x 24 x 1 inclination 17 N BE152377 1 .5 .5 – B162953 smooth surface o BE152328 2 .·Ø22 BE154473 2 .rubber roller ·Ø22.4 x 24 x 0.B94739 fabrics radial grooves o BE150699 2 .rubber roller Ø22. right / left threaded BE155241 3 . :SQY11-247730/2 9/02/2011 Page 64 of 71 L L L L L L L L L L L L L XL XL XL CYLINDER ROLLER TEMPLES FOR LENO AND TUCKING-IN SELVEDGE Roller .5 inclination 17 N 1 .smooth fix rod 325mm .502.polyurethane roller ·Ø22.25 Contershon BE152124 1 .25 inclination 17 N silk fabrics BE155232 1 .rubber roller ·Ø24 .4 x 24 x 0. left / right threaded Part No.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .BTW/TVA BE 0405.spiral ribs. right / left threaded o inclination 20 N light to medium heavy filament BE150700 2 .5 x 30 x 1 Contershon N light dresswear 1 .B94739 radial grooves N gauze fabrics BE151605 1 .4 x 24 x 0.brass roller ·Ø24 .4 x 24 x 1H inclination 24. +32 57 222 111 .rubber roller ·Ø24 . +32 57 222 111 .picanol.362 . = drawing-in width + 0 mm with airtucker + 30 mm for each center tucker.www. Fab: production number of the manufacturer When using 100mm reeds. This is necessay to avoid collision between the reed and the ELSYdevices. without exceeding the maximum allowed reed length.1 Reed : Specifications Dimensions 8 mm reed 9/02/2011 Page 65 of 71 LHS 15-20 14 35 C B A 35 20 RHS 1 4 92 53 1 7 18 8 L A = Maximum reed drawing-in width without tucking-in B = Maximum reed drawing-in width with mechanical tucking-in C = Maximum reed drawing-in width with air tucking-in • • • • Maximum allowed reed length in the machine = type + 70 mm L max = Maximum allowed reed length without tucking-in = type + 35 mm with mechanical tucking-in = type + 70 mm with airtucker = type + 0 mm Maximum useable drawing-in width excluding auxiliary selvedge = machine type Maximum reed length in relation to the fabric width: = drawing-in width + 35 mm without tucking-in = drawing-in width + 70 mm with mechanical tucking-in + 30 mm for each center tucker.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .2. the rear corner of the upper profile of the reed needs to be chamfered.No.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .be . where the ELSY-devices are positioned. :SQY11-247730/2 4.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .502.2 4. without exceeding the maximum allowed reed length.Fax +32 57 222 001 .BTW/TVA BE 0405. This warning is applicable for all reeds of 100mm (new ones as well as Gamma(x)reeds) Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. Reeds are normally identified by following data: N: part number Dm: number of dents per meter N: number of openings Lm: total length in mm S: dent thickness in mm Nr. 030: viscose 0.40mm A= Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.502.035: acetate 0.362 .040 * Tex →→→ 0.2 Dent thickness 9/02/2011 Page 66 of 71 The dent thickness is depending on: .28 – 2 ends per dent – Nm 40/1 cotton Calculation : 1000 − 0.No.2.52mm 1250 Nm 40 = 25Tex d = 0.reed density . :SQY11-247730/2 4.warp material . otherwise thinner dents have to be used. +32 57 222 111 .be .RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .www.28 = 0.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .033: Pamono 0.number of ends per dent .037: PPmono Example Reed : 1250 dents per meter– dent thickness 0.040: most yarns d = 0.20mm 2d = 0.040 * 5 = 0.BTW/TVA BE 0405. A= 1000 − DentThickness DM Coefficient to calculate yarn Ø: 0.045: wool 0.031: PESmono 0.Fax +32 57 222 001 .2.254 (mm) OR S = (100 − %air ) * (mm) Dm Di It is highly advisable to check whether the reed opening is at least equal to or larger than the sum of the diameter of the crossing warp ends .picanol.3 Calculation of dent thickness S = (100 − %air ) * Remark 10 0.desired percentage of air in the reed 4. BTW/TVA BE 0405.Fax +32 57 222 001 . :SQY11-247730/2 5 APPENDIX A . +32 57 222 111 .RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .OPTIMAX 9/02/2011 Page 67 of 71 Appendix A Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.www.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .502.362 .No.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .be .picanol. 362 .Fax +32 57 222 001 . +32 57 222 111 .RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB . :SQY11-247730/2 9/02/2011 Page 68 of 71 Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .502.BTW/TVA BE 0405.picanol.www.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .be .No. KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .www.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .No.be . +32 57 222 111 .502.Fax +32 57 222 001 .362 .BTW/TVA BE 0405.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .picanol. :SQY11-247730/2 9/02/2011 Page 69 of 71 Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel. 362 .502.RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .BTW/TVA BE 0405.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB .be .Fax +32 57 222 001 .No. +32 57 222 111 .ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .www. :SQY11-247730/2 9/02/2011 Page 70 of 71 Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.picanol. 502.No.Fax +32 57 222 001 .362 . +32 57 222 111 .www.ING Bank: (iban) BE55 385-0072828-44 BIC: BBRUBEBB850 BNP Paribas FORTIS Bank: (iban) BE90 285-0427482-32 BIC: GEBABEBB .RPR Ieper DEXIA Bank: (iban) BE70 550-2730000-25 BIC: GKCCBEBB .be .picanol.KBC Bank: (iban) BE73 466-7140801-60 BIC: KREDBEBB . :SQY11-247730/2 9/02/2011 Page 71 of 71 Picanol NV Karel Steverlyncklaan 15 B-8900 IEPER Belgium Tel.BTW/TVA BE 0405.
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