Partes Kohler

Service PartsAutomatic Transfer Switches Models: KCT/KCP/KBT/KBP KDP/KMP KDT/KMT Power Switching Device: Open- and Programmed-Transition 30 to 4000 Amperes Electrical Controls: MPAC 1000 TP-6158 11/05d Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Model Designation Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Numbering System Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Finding Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Enclosure, Door, Logic, and Neutral Assembly Service Parts . . . . . . . . . . 3 Contactor Assembly Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Transfer Switch Model Designation Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Enclosures 30--800 Amp, NEMA 1 and 3R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 30--800 Amp, NEMA 12, 4, 4X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1000--1200 Amp and 1600 Amp Front-Mounted, NEMA 1 . . . . . . . . . . . . . . . 16 1200 Amp and 1600--2000 Amp Front-Mounted, NEMA 3R . . . . . . . . . . . . . . 18 1600--4000 Amp, NEMA 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 1600--4000 Amp, NEMA 3R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Bypass Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Door, NEMA 1 and 3R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Transformers and Field Connection Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Neutral Assembly 30--400 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 600--1000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 1200--4000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Contactor, Model KCT and KNT 30--104 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 230 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Contactor, Model KCP and KCT 150--400 Amp (2-, 3-pole KCP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 225, 260, 400 Amp (KCT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 150--400 Amp (4-pole KCP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 600--1200 Amp (KCT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 1600--3000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 4000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Contactor, Model KDT and KMT 40--225 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 260--600 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Contactor, Model KDP and KMP 100--400 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 600 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Appendix A Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Appendix B Common Hardware Application Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Appendix C General Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Appendix D Common Hardware Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Appendix E Common Hardware List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 2 Table of Contents TP-6158 11/05 Introduction This manual lists service parts for Model KCT/KCP/KBT/ KBP/KDP/KMP/KDT/KMT automatic transfer switches with MPAC 1000t electrical controls. Information in this publication represents data available at the time of print. Kohler Co. reserves the right to change this publication and the products represented without notice and without any obligation or liability whatsoever. Illustrations. photos, or exploded-view drawings accompany most groups in this catalog. The illustrations do not depict all details and may not show all parts. Do not use the illustrations for assembly or disassembly instructions. The following sections provide instructions to help identify the transfer switch and locate service parts within this manual. Model Designation Key Copy the model designation into the spaces in Figure 2 on page 5 and use the accompanying chart to interpret the model designation. Numbering System Significance This manual uses the following numbering systems: Model Designation. Defines the transfer switch characteristics and ratings as explained in the chart in Figure 2 on page 5 . Module Number. A unique number representing a parts group needed to assemble a transfer switch function. Part Number. The part number identifies an assembly, subassembly, component, or accessory kit. Nameplate Finding Part Numbers A nameplate attached to the controller cover on the inside of the enclosure door includes a model designation, a serial number, ratings, and other information about the transfer switch. See Figure 1. Parts are listed by major assembly groups or accessory part numbers. Use the following sections to locate and identify transfer switch service parts. Enclosure, Door, Logic, and Neutral Assembly Service Parts 1 2 3 1. Find the section for the assembly group that contains the part. Use the Table of Contents at the beginning of this manual to find the major assembly groups, if necessary. 2. Locate the part in the illustration and note the item number or find the part description in the parts list table. 3. Find the corresponding item number in the parts list table to determine the part number and quantity used. Find the quantity used at the intersection of the item number row and the module part number column. A blank space at the intersection means the module does not use that part number. GM21291 1. Model designation 2. Serial number 3. Factory-installed accessory numbers Some part numbers vary according to transfer switch characteristics or ratings. When there are multiple possibilities for parts, use the following steps to determine the module number. 1. Locate the transfer switch model designation on the nameplate and record the characters in the boxes on the bottom of the page. Figure 1 Typical Transfer Switch Nameplate TP-6158 11/05 3 2. Look for the Module Number Key. The first columns list the designations. The last column lists the module number. 3. Match the characters from the model designation to the line with the matching elements and read across to the last column to find the module number. 4. Locate the parts list table and select the part number that corresponds to your module number. Leads Fabricate replacement leads using the same type of wire as the old leads. Add terminals and lead markers at each end of the new lead. Hardware References Many common hardware items do not appear in parts manuals or will appear as common hardware entries. A common hardware entry lists the size of the hardware. For example, an item that appears as “Hardware, 3/8-16” in the text means that the piece is 3/8-16 size. Obtain common hardware locally or, if contacting the factory, use the Common Hardware List in the appendix to identify the common hardware part number and specifications. See Common Hardware Application Guidelines in the appendix for mating hardware instructions. Some hardware items require a specific size or some other characteristic. In that case, use the part number listed in the text. When replacing hardware, do not substitute inferior grade hardware. Replacement hardware grade should be equal to or better than the grade of the manufacturer’s original hardware. Use the Common Hardware List in the appendix to identify the common hardware hardness. x:in:004:006 Contactor Assembly Service Parts This manual lists the part numbers of common contactor service items. Serviceable items without part numbers in the parts lists are available by contacting your supplier of Kohler Co. parts. 1. Locate the transfer switch model designation, serial number, and contactor serial number on the nameplates and record the numbers in the boxes on the bottom of the page. 2. Locate the part in the illustration and note the item number or find the part description in the parts list table. 3. Convey the information to your supplier of Kohler Co. parts. Accessories Accessory parts lists are arranged alphabetically by the accessory description. Determine the accessory number from the transfer switch nameplate. 4 TP-6158 11/05 4-wire. consult factory for availability.Transfer Switch Model Designation Key Record the transfer switch model designation in the boxes below. Automatic B: Bypass isolation M: Series-Rated. Not all possible combinations are available. solid neutral V: 4-pole. The transfer switch model designation defines characteristics and ratings as indicated in the accompanying chart. Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections Kohler Model Designation Key This chart translates the Kohler transfer switch model designation system. 3-wire. The sample model designation shown is for a Model K automatic transfer switch that uses an open-transition contactor with MPAC 1000TM electrical controls rated at 220 volts. 3 wires. Non-Automatic Transition T: Open-Transition P: Programmed-Transition Electrical Controls A: MPAC 1000t (Microprocessor ATS Controls) Voltage/Frequency C: 208 Volts/60 Hz D: 220 Volts/50 Hz F: 240 Volts/60 Hz G: H: J: 380 Volts/50 Hz 400 Volts/50 Hz 416 Volts/50 Hz K: M: N: 440 Volts/60 Hz 480 Volts/60 Hz 600 Volts/60 Hz Number of Poles/Wires N: 2-pole. solid neutral T: 3-pole. switched neutral Enclosure A: NEMA type 1* B: NEMA type 12[ W: 4-pole. For larger units. overlapping neutral Z: 3-pole. and solid neutral in a NEMA type 3R enclosure with a current rating of 400 amperes. Model K: Model K automatic transfer switch Mechanism C: Automatic N: Non-automatic SAMPLE MODEL DESIGNATION KCT-ADNC-0400 S D: Series-Rated. 4-wire. 4-wire. Current Rating: Numbers indicate the current rating of the switch in amperes: 2000 0800 0225 0030 2600 1000 0260 0070 3000 1200 0400 0104 4000 1600 0600 0150 Power Connections S: Standard F: Front bus (available on 1600 and 2000 A models only) Figure 2 Transfer Switch Model Designation TP-6158 11/05 5 . 4-wire. 2 poles. integral solid neutral C: NEMA type 3R[ D: NEMA 4[ F: NEMA 4X[ G: Open unit * Standard on 30--4000 A models [ Available to order on 30--800 A models. Boot.Enclosures. 1/4-20 x 3 in. lock. tapping Bolt. 30-150 A Enclosure. contactor mtg. Washer. ATS rating Decal. engine start terminals Decal.743 in.25 in. connector Hinge. 9 6 5 4 16 8 12 21 22 9 Contactor harness plug 11 10 Quantity Module GM21066-KA1 GM21066-KA2 GM33092-KA1 GM21067-KA1 GM29500-KA1 GM29499-KA1 GM29900-KA1 GM29902-KA1 6158_1a 2 600-800 A shown Lead to logic ground stud 18 17 16 14 15 ATS enclosure 20 Item 1 1 2 4 4 4 4 5 5 5 5 6 7 7 7 8 9 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 26 27 28 29 30 31 6 Part Number GM20159 GM20160 294414 295023 295008 X-6224-17 X-125-3 295009 295010 320829 X-25-40 X-6210-2 GM22492 GM22493 362113 297556 320828 See logic section GM20990 X-6210-2 X-25-40 X-22-12 X-6207-3 344295 GM29981 321330 GM20572-1 X-50-1 GM22555 GM24703 GM32650 GM32651 GM32989 X-405-2 X-67-152 295008 295009 X-6210-2 Description Enclosure. torque Insert. Tag.281 ID x . ATS rating Decal. . ATS enclosure Screw. plain. flange spiralock. 30-800 Amp NEMA 1 and 3R 1 23 26 13 25 31 30 29 7 27. 1/4-20 x 1 in. equipment ground Panel. hex head Retainer Retainer Insert.262 ID x . OD Lug. terminal. ATS medium. blank (not shown) Decal. Retainer X-6210-2 1 1 1 1 1 1 4 4 4 4 1 1 2 4 1 1 2 1 1 3 6 1 4 4 4 1 1 1 4 1 1 1 1 4 3 3 4 3 3 4 4 1 1 2 4 2 1 1 1 2 4 1 1 2 4 2 1 1 1 3 6 1 1 1 1 4 1 1 2 1 4 1 1 2 1 1 2 4 4 1 1 2 1 4 1 1 2 1 1 2 4 1 3 1 1 1 2 4 1 1 2 1 1 1 3 6 1 1 1 1 2 4 4 4 1 2 4 1 1 2 1 1 1 3 6 1 1 1 1 2 4 4 4 TP-6158 11/05 1 2 1 4 1 1 2 1 1 3 6 1 . plain. ATS small. 1/4-20 x 1 in. 225-400 A Decal. hang (before reconnecting plug) Gasket Nut. OD Nut. Bolt. 1/2-13 x 2. ATS connection Terminal block Screw. 1/4-20 in. . OD Washer. threaded. 1/4-20 Washer. threaded. Bolt.281 ID x . aluminum Decal. flange spiralock.625 in. 28 19. Bolt. 1/4-20 Decal. notice cover transfer switch Bolt. slotted pan head machine Decal. manual operating handle Label. engine start terminals Decal.625 in. 5/16-18 in. engine start terminals Decal. . carriage Bolt. OD Lug. N C. C A.062 in. flange spiralock. T. C A. K. T. M D. T. V Enclosure A. threaded. . torque Insert. C A. base Tag. Z N. ATS rating Decal. Model Designation Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections TP-6158 11/05 7 . T. plain. 1/4-20 x 1 in. notice cover transfer switch Bolt. engine start terminals Decal. T. 400 230 230 600-1000 150-400 150-400 40-225 260-400 600 30-200 100/200 400 600 Module Number GM21066-KA1 GM21067-KA1 GM21067-KA1 GM33092-KA1 GM21068-KA1 GM21068-KA1 GM28762-KA1 GM29500-KA1 GM29499-KA1 GM29494-KA1 GM21066-KA2 GM29900-KA1 GM29902-KA1 GM29903-KA1 Please refer to instructions on page 3 for an explanation of how to use this table. hang (before reconnecting plug) Nut. V N. slotted pan head machine Label. T. M D. OD Nut. T.625 in. C A. V.5 in. 1/4-20 (contactor to mounting panel) Insert. ATS large. C A. D. V. J. M D.262 ID x . Z N. 3/8-16 x 1. 30-800 Amp. flange spiralock. V N. ATS Decal.531 ID x 1. V. W. threaded. V. 30-800 Amp NEMA 1 and 3R Item 1 1 1 2 4 4 4 4 5 5 5 6 6 6 7 8 9 10 11 12 14 15 16 17 18 19 19 20 21 22 23 25 26 27 28 29 30 31 Part Number GM20161 GM28761 GM30114 294414 X-6224-2 295008 X-6224-16 X-127-17 295025 295009 X-25-26 X-6210-9 X-6210-2 320832 362113 297556 320828 320831 GM21120 See logic section X-6210-2 X-25-40 X-22-12 X-6207-3 344295 GM29986 GM29495 321330 GM20572-1 X-50-1 GM24703 GM32651 GM32989 X-405-2 X-67-152 X-6224-5 295025 X-6210-9 Description Enclosure. Bolt.Enclosures. 1/4-20 in. C A. blank (not shown) Decal. Decal. V. lock. T. G. . W. 1/2-13 in. ATS connection Terminal block Screw. 3/8-16 in. C A. Z N. 260. W. V. N C C D. W. connector Hinge. ATS enclosure Screw. terminal. Bolt. N C. P P P T T T T P P P Controls A A A A A A A A A A A A A A Voltage all all N C. . Retainer X-6210-2 Quantity Module Number GM21068-KA1 GM29494-KA1 GM28762-KA1 GM29903-KA1 1 1 1 4 1 4 4 4 4 4 4 4 1 1 2 4 2 1 2 1 1 1 1 3 6 1 4 1 1 2 4 2 1 1 1 2 1 1 1 3 6 2 1 1 1 2 4 4 4 4 4 1 1 1 1 1 2 4 2 1 1 1 2 1 1 1 2 4 2 1 1 1 2 1 1 3 6 1 3 6 1 Enclosures. C A A A A Current Rating 30-200 225. T. Z N. T. 600-800 A Enclosure. contactor mounting Boot. plain. M all all all all all all all all all all Poles N. 3/8-16 Nut. Insert. flange spiralock. Channel. M T T T T T. V N. hex head Retainer Retainer Washer. T. M N D. 3/8-16 x 1 in. H. C A. NEMA 1 and 3R Module Number Key Model Designation Code Model K K K K K K K K K K K K K K Mechanism Transition C C C. Z V. Z N. threaded. ATS Enclosure. T. contactor mounting Panel. V N. F. 1/4-20 Washer.743 in. equipment ground Panel. Z N. T N. C A. OD Washer. W. aluminum Decal.281 ID x . V N. W. M D. W. tapping Bolt. continued NEMA 12. 4. 4X 2 13 14 1 600-800 A shown 12 11 2 17 15 10 9 2 7 16 6 24 Lead to logic ground stud 18 ATS enclosure 19 20 5 4 3.Enclosures. 30-800 Amp. 7 8 21 Contactor harness plug 23 22 19 6158_2 8 TP-6158 11/05 . notice cover transfer switch Decal. Transfer Switch Decal. Model Designation Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections TP-6158 11/05 GM33093-KA3 9 . 30-800 Amp. H. T. W. NEMA 4 Enclosure.743 in. Z N. flange spiralock. Z N. OD Lug. V. T. connector Label. W. F. W. V N. engine start terminals Decal.Enclosures. D. . Z N. G. NEMA 12 Retainer. V. Kohler Power Systems Decal. J. Panel. V. 4. M C. ATS mounting Decal. plain. V N. V. 30-150 A. W. J. Z Enclosure B D F B D F D F B D F B Current Rating 30-200 30-200 30-200 230 230 230 40-225 40-225 40-225 230 230 230 Module Number GM22396-KA1 GM22396-KA2 GM22396-KA3 GM22397-KA1 GM22397-KA2 GM22397-KA3 GM29692-KA1 GM29692-KA2 GM29692-KA3 GM33093-KA1 GM33093-KA2 GM33093-KA3 Please refer to instructions on page 3 for an explanation of how to use this table. plug) Handle Screw. V. torque Screw. 4X Quantity Module GM22396-KA1 GM22396-KA2 GM22396-KA3 GM29692-KA1 GM29692-KA2 GM29692-KA3 GM33093-KA1 GM33093-KA2 1 8 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 8 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 8 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 8 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 8 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 8 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 8 1 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 8 1 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 8 1 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 Item 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 11 12 13 13 14 15 16 17 17 18 19 20 21 21 21 22 23 24 25 Part Number GM21058 GM21059 GM21060 GM21063 GM21063 GM21061 X-6204-1 295023 GM33091 297556 X-791-2 295009 See logic section GM14177 X-50-6 GM22392 GM22393 297721 GM22390 GM22391 294414 362176 X-6246-13 GM21373 273476 344295 X-22-12 X-6207-3 GM22492 GM22493 362113 X-25-40 X-6210-2 321330 GM24703 Description Enclosure. 4X Module Number Key Model Designation Code Model K K K K K K K K K K K K Mechanism Transition C C C C C C D. mounting Decal. M Poles N. hang (before reconnect. W. Z N. G. V. 230 A. J. T. Z N. blank (not shown) 1 1 1 1 1 1 1 Enclosures. M D. engine start terminals Washer. NEMA 12 Enclosure. H. Transfer Switch Decal. aluminum Decal. warning. continued NEMA 12. M C C C T T T T T T T T T T T T Controls A A A A A A A A A A A A Voltage all all all N N N all all all C. 4. K. slotted hex washer head Retainer Tag. Z N. D. T. NEMA 4X Enclosure. M C. 30-800 Amp. T. OD Nut. 30-150 A.625 in. more than one live circuit Rail. T. W. V N. 1/4-20 Boot. V. T. NEMA 12. engine start terminals Decal. 230 A. NEMA 4X Enclosure. T. nut Bolt. F. W. Z N. T. V. V.262 ID x . W. slotted pan head machine Door Door Decal. lock. T. T. W. equipment ground Washer. 1/4-20 x 3 in. mounting Rail. 230 A. H. .281 ID x . terminal. K. F. M D. D. Z N. NEMA 4 Enclosure. 30-150 A. T. danger Decal. K. G. continued 2 13 14 1 600-800 A shown 12 11 2 17 15 10 9 2 7 16 6 24 Lead to logic ground stud 18 5 ATS enclosure 19 20 4 3. 4X. 30-800 Amp. 4. 7 8 21 Contactor harness plug 23 22 19 6158_2 10 TP-6158 11/05 . continued NEMA 12.Enclosures. mounting Decal. M T A all N. 260. lock. T. hang (before reconnect. T. transfer switch. T. Z K C T. slotted hex washer head Retainer Tag. 1/4-20 x 3 in. engine start terminals Washer. V K D. more than one live circuit Rail. OD Nut. M T A all N. torque Screw. V Please refer to instructions on page 3 for an explanation of how to use this table. M T A all N. Kohler Decal. W. W. V K D. V K D. equipment ground Washer.743 in. 4. warning. blank (not shown) 1 1 1 1 1 1 GM22706-KA1 1 1 1 Enclosures. 1/4-20 Boot. V. 30-800 Amp. 260. 4. NEMA 4 Enclosure.262 ID x . flange spiralock. Model Designation Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections TP-6158 11/05 GM29694-KA3 11 . T. 225-400 A. connector Label. Z K C T. 4X Module Number Key Model Designation Code Model Mechanism Transition Controls Voltage Poles Enclosure B D F B D B D D F B D F B Current Rating 225. 4X. Z K C P A all V. P A all N. V. V. T. NEMA 4X Enclosure. Z K D. ATS mounting Plate. V. plain. M T A all N. Panel. NEMA 12. NEMA 12 Enclosure. OD Lug. W. Kohler Power Systems Decal. P A all N. Z K C T A all N. M T A all N. 400 600-1000 600-1000 150-400 150-400 260-400 260-400 260-400 600 600 600 Module Number GM22397-KA1 GM22397-KA2 GM22397-KA3 GM22706-KA1 GM22706-KA2 GM22706-KA1 GM22706-KA2 GM29693-KA1 GM29693-KA2 GM29693-KA3 GM29694-KA1 GM29694-KA2 GM29694-KA3 K C T A all N. NEMA 12 Enclosure. 400 225. T. 1/4-20 x 1 in. . slotted pan head machine Door Door Decal. nut Bolt. plug) Handle Screw. danger Decal. V. continued NEMA 12. aluminum Decal.Enclosures. W. NEMA 12 Retainer. NEMA 4 Enclosure. W. 400 225. V K D. M T A all N. 30-800 Amp. notice cover transfer switch Decal. T. T. . continued Quantity Module GM22397-KA1 GM22397-KA2 GM22397-KA3 GM22706-KA2 GM29693-KA1 GM29693-KA2 GM29693-KA3 GM29694-KA1 GM29694-KA2 1 8 4 1 1 8 6 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 8 4 1 1 8 6 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 8 4 1 1 8 6 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 8 8 8 4 1 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 8 4 1 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 8 4 1 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 8 2 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 8 2 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 8 2 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 8 8 1 8 Item 1 1 1 1 1 1 1 1 2 3 3 4 4 5 6 7 8 9 10 11 11 12 13 13 14 15 16 16 17 18 19 20 21 21 22 23 24 25 Part Number GM21062 GM21063 GM21061 GM22720 GM22721 GM28833 GM28834 GM28835 X-6204-1 295023 295080 GM22399 GM29495 297556 X-791-2 295009 See logic section GM14177 X-50-6 GM22393 GM22733 297721 GM22391 GM22734 294414 362176 X-6246-13 X-6246-14 273746 344295 X-22-12 X-6207-3 GM22493 362113 X-25-40 X-6210-2 321330 GM24703 Description Enclosure. W. T. mounting Rail. W. Bolt. 260. engine start terminals Decal. Z K C P A all V. Kohler Power Systems Decal. terminal. T.625 in. T. Z K C T A all N. V K D. contactor mounting Decal. 225-400 A. NEMA 4 Enclosure.281 ID x . NEMA 4X Enclosure. 24 3. 4X.Enclosures. continued NEMA 12. continued 2 13 14 1 600-800 A shown 12 11 2 17 15 10 9 2 7 16 6 Lead to logic ground stud 23 22 19 19 20 6158_2 8 21 4. 7 18 ATS enclosure 5 12 TP-6158 11/05 . 30-800 Amp. 4. T. 30-800 Amp. Z N. V N. Z N. 1/4-20 Label. W. V. T. W. 4X Module Number Key Model Designation Code Model K K K K K K K K K K K K K K K K K K K K K K K K Mechanism Transition C C C D. 4. Kohler Power Systems Decal. T N. M D. T N. W. T. Model Designation Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections TP-6158 11/05 13 . 30-800 Amp. slotted pan head machine Door Door Decal. M D. NEMA 4 Enclosure. NEMA 4X Retainer. continued Item 1 1 1 1 2 5 6 7 8 9 10 11 11 12 13 13 14 15 16 16 17 18 19 20 22 23 25 Part Number GM22721 GM33862 GM33860 GM33861 X-6204-1 297556 X-791-2 295009 See logic section GM14177 X-50-6 GM22733 GM33114 297721 GM22734 GM33116 294414 362176 X-6246-14 X-6246-13 273746 344295 X-22-12 X-6207-3 X-25-40 X-6210-2 GM24703 Description Enclosure. M T T T T T T T T T T. slotted hex washer head Retainer Tag. OD Lug. V. . T. nut Decal. Z N. V. transfer switch. V N. V.743 in. V N. V N. T N. NEMA 4X Enclosure.Enclosures. M D. Z N. T. T. 4X. W. lock. continued NEMA 12. W. V. Z N. V Enclosure B D F D F B B D F B D F B D F B D F D F B D F B Current Rating 30-200 30-200 30-200 40-225 40-225 40-225 225-400 225-400 225-400 600-1000 600-1000 600-1000 150-400 150-400 150-400 150-400 150-400 150-400 260-400 260-400 260-400 600 600 600 Connections S S S S S S S S S S S S S S S S S S S S S S S S Module Number GM22396-KA1 GM22396-KA2 GM22396-KA3 GM29692-KA1 GM29692-KA2 GM29692-KA3 GM22397-KA1 GM22397-KA2 GM22397-KA3 GM22706-KA1 GM22706-KA2 GM22706-KA3 GM22706-KA1 GM22706-KA2 GM22706-KA3 GM28836-KA1 GM28836-KA2 GM28836-KA3 GM29693-KA1 GM29693-KA2 GM29693-KA3 GM29694-KA1 GM29694-KA2 GM29694-KA3 Please refer to instructions on page 3 for an explanation of how to use this table. T. V N. warning Rail. 4. danger Decal. Z N. OD Nut.262 ID x . M D. aluminum Washer. equipment ground Washer. notice cover transfer switch Decal. W. mounting Decal. W.281 ID x . torque Screw. . V. V N. W. P P P P P P P T T T T T T Controls A A A A A A A A A A A A A A A A A A A A A A A A Voltage all all all all all all all all all all all all all all all all all all all all all all all all Poles N. mounting Rail. NEMA 12 Enclosure. hang (before reconnect. V N. T. blank (not shown) GM22706-KA3 1 Quantity Module Number GM28836-KA1 GM28836-KA2 1 1 GM28836-KA3 8 1 8 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 8 1 8 2 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 8 1 8 2 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 8 1 8 2 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 Enclosures. plain. P T. T. M D. W. Z N. Z V. flange spiralock. T. P T. T. W. T. Z N. T. Kohler Power Systems Decal. V N. terminal. Z V. V. T.625 in. T. plug) Handle Screw. Z V. W. M C C C C C C C C C C C C D. M D. V. M D. Kohler Decal. T. T. W. V. Z N. T. NEMA 12. 29 21 2 7 16 6 Lead to logic ground stud 23 22 19 19 20 6158_2 8 4 3. 30-800 Amp. continued 26 12 11 2 13 14 1 600-800 A shown 27 2 17 15 10 9 28.Enclosures. 24 18 ATS enclosure 5 14 TP-6158 11/05 . 4X. continued NEMA 12. 4. 4X. T. . T. T. T. hang (before reconnect. V N. continued Quantity Module GM30083-KA1 GM30083-KA2 GM30082-KA1 GM30082-KA2 GM30082-KA3 GM30083-KA3 GM30084-KA1 GM30084-KA2 1 8 3 8 3 8 3 8 3 1 1 2 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 3 1 1 1 1 2 1 1 2 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 3 1 1 1 1 2 1 1 2 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 3 1 1 1 1 2 1 1 2 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 3 1 1 1 1 2 8 3 1 1 2 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 3 1 1 1 1 2 8 3 4 1 1 1 2 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 3 1 1 1 1 2 4 1 1 1 1 2 4 1 1 1 1 2 4 1 1 1 1 2 1 2 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 4 1 1 2 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 4 1 1 2 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 8 8 1 8 Item 1 1 1 1 1 1 2 3 3 3 4 4 5 6 7 8 9 10 11 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 24 24 25 26 26 27 28 29 Part Number GM21062 GM21063 GM21061 GM32549 GM32550 GM32551 X-6204-1 X-6224-17 X-125-3 X-129-17 GM29986 GM30535 297556 X-791-2 295009 See logic section GM14177 X-50-6 GM22393 GM33114 297721 GM22391 GM33116 294414 362176 X-6246-13 273746 344295 X-22-12 X-6207-3 362113 X-25-40 X-6210-2 295010 320829 320832 GM24703 GM32650 GM32651 GM32989 X-405-2 X-67-152 Description Enclosure. T. continued NEMA 12. flange spiralock. 225-400 A. M P P P P P P P P P Controls A A A A A A A A A Voltage all all all all all all all all all Poles N. M D. hex cap Bolt. Kohler Decal. Insert. V N. aluminum Decal. terminal. more than one live circuit Rail. V N. V N. V N. T.281 ID x . M D. Bolt.743 in. 4. NEMA 12 Enclosure.625 in. M D. V N. M D. contactor mounting Decal. Label. ATS inner Door. 4. ATS rating Decal. mounting Rail. OD Nut. tapping 1 1 1 1 1 1 1 Enclosures. slotted hex washer head Retainer Tag. threaded. 1/4-20 x 3 in. NEMA 4 Enclosure. hex cap Plate. NEMA 4 Enclosure. M D. equipment ground Washer. 30-800 Amp.Enclosures. engine start terminals Washer. 5/16-18 in. mounting Decal. ATS connection Terminal strip Screw. T. nut Bolt. T. threaded. plug) Handle Screw. lock. NEMA 4X Enclosure. torque Screw. ATS inner Decal. T. ATS rating Decal. V Enclosure B D F B D F B D F Current Rating 100/200 100/200 100/200 400 400 400 600 600 600 Connections S S S S S S S S S Module Number GM30082-KA1 GM30082-KA2 GM30082-KA3 GM30083-KA1 GM30083-KA2 GM30083-KA3 GM30084-KA1 GM30084-KA2 GM30084-KA3 TP-6158 11/05 GM30084-KA3 15 . danger Decal. NEMA 12. V N. M D. plain. . 1/4-20 Retainer Insert. V N. Kohler Power Systems Decal. contactor mounting Plate. blank (not shown) Decal. M D. NEMA 4X Enclosure. notice cover transfer switch Decal. NEMA 12 Retainer. M D. 30-800 Amp. transfer switch. warning. 225-400 A. 4X Module Number Key Model Designation Code Model K K K K K K K K K Mechanism Transition D. slotted pan head machine Door.262 ID x . 1/2-13 in. OD Lug. 1 25. 1000-1200 Amp and 1600 Amp Front-Mounted NEMA 1 1000 A Shown 23 2 5 23 24. 1 15 16 1 4 1 3 23 14 1. 18 13 6 1 12 11 8.Enclosures. 1 7 22 1 20 21 1817 19 10 1 18 6158_3 16 TP-6158 11/05 . corner Panel. back Panel. terminal. P T. V. OD Decal. corner Channel. top Bolt hex cap Bolt. 1000-1200 A and 1600 Amp Front-Mounted NEMA 1 Item 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 17 18 19 19 20 20 21 21 22 23 24 25 25 26 Part Number X-67-114 GM14052 GM14050 GM12568 GM20949 GM14049 GM14057 GM12561 GM14044 X-6210-9 X-25-37 294414 320828 GM12595 GM14039 X-465-8 X-6238-4 X-22-12 X-6207-5 X-6207-7 X-6210-2 X-83-7 X-25-118 X-6086-6 344295 X-67-148 GM14046 GM20951 GM21319 GM24703 Description Screw. .Enclosures. OD Decal. plain. thread-forming Panel. V. spring. T. top and bottom Panel. lifting Panel. hex cap Washer. blank (not shown) Quantity Module Number GM21072-KA1 GM21298-KA1 152 3 2 8 2 2 1 4 4 4 4 1 2 4 1 1 6 1 1 1 2 1 1 44 4 1 1 152 3 2 8 2 2 1 4 4 4 4 1 2 4 1 1 5 1 1 44 4 1 1 Model K K K Enclosures. notice cover transfer switch Insert. aluminum Nut. T.743 in. hex washer. OD Lug. T. Bracket. Model Designation Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections TP-6158 11/05 17 . V. P T. 3/8-16. P A A A all all all N. W. top and bottom Nut. back closure Bus. 3/8-16 Washer. OD Washer. terminal. hex washer. aluminum Lug. W.406 ID x 1 in.39 ID x .81 in.262 ID x . front Channel. . threaded. equipment ground Screw. ground Channel. hex. lock. Z N. zinc Washer. . 1/4-20 Nut. contactor mounting Panel. contactor mounting Label. Z N. W.406 ID x . 1/4-20 in. flange spiralock. plain.812 in. side Bracket. thread-forming Channel. flange spiralock. Z A C A 1200 1200 1600-2000 Connections S S F Module Number GM21072-KA1 GM28660-KA1 GM21298-KA1 Please refer to instructions on page 3 for an explanation of how to use this table. . 1000-1200 Amp and 1600 Amp Front-Mounted Module Number Key Model Designation Code Current Mechanism Transition Controls Voltage Poles Enclosure Rating C C C T. 24.Enclosures. 23. 25 18 TP-6158 11/05 . 1200 Amp and 1600-2000 Front-Mounted NEMA 3R 14 9 Lead to logic ground stud 19 18 15 ATS enclosure 16 16 17 13 12 10 11 1 4 2 8 20 21 3 6 7 4 5 15 22. T. OD Lug. Kohler Power Systems Decal. plain. hex. Kohler Decal. OD Nut. mounting Rail. terminal.81 in. P T. . Z N. P T. danger Decal. nut Decal.625 in. NEMA 3R Enclosure. transfer switch. V. aluminum Washer. lock. mounting Decal. T. . . 1000-1200 A and 1600 Amp Front-Mounted Module Number Key Model Designation Code Current Mechanism Transition Controls Voltage Poles Enclosure Rating C C C C T. flange spiralock. W. spring.281 ID x . zinc Quantity Module Number GM28660-KA1 GM29786-KA1 1 8 1 8 2 1 2 1 1 2 1 1 1 1 1 2 1 1 1 4 4 1 8 1 8 2 1 2 1 1 2 1 1 1 1 2 2 1 1 1 6 6 1 1 1 1 Model K K K K Enclosures. W. P T. W. V. 1/4-20 Washer Nut. W. 1200 Amp and 1600-2000 Front-Mounted NEMA 3R Item 1 2 2 3 4 5 6 7 8 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Part Number GM28657 GM29797 X-6204-1 297556 X-791-2 295009 GM14177 X-50-6 GM22733 GM31240 297721 GM22734 GM31242 294414 362176 X-6246-14 273746 344295 X-22-12 X-6207-3 X-25-40 X-6210-2 X-25-37 X-6210-9 X-6207-5 X-25-118 X-6086-6 X-83-7 Description Enclosure.406 ID x 1 in. T. equipment ground Washer.262 ID x .743 in. P A A A A all all all all N. Model Designation Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections TP-6158 11/05 19 . T. terminal. slotted pan head machine Door Door Decal. 3/8-16 Lug. V. plain. V.39 ID x . . 3/8-16. NEMA 3R Retainer. torque Screw. warning Rail. Z N. flange spiralock. Washer. aluminum Washer. OD Nut. notice cover transfer switch Decal. Z N. slotted hex washer head Retainer Handle Screw.Enclosures. Z A C A C 1200 1200 1600-2000 1600-2000 Connections S S F F Module Number GM21072-KA1 GM28660-KA1 GM21298-KA1 GM29786-KA1 Please refer to instructions on page 3 for an explanation of how to use this table. 2 12 2 17 23 2 22 2 13 24 28 29 26 27 25 26 6158_4 20 TP-6158 11/05 . 2 6 20 21 2 2 5 1 4 1 30 19. 26 9.Enclosures. 10 15. 1600-4000 Amp NEMA 1 4000 A Shown 1 3 1 8 7. 2 11 2 14. 2 18 2. top and bottom. OD Lug. P T. T. Z Enclosure A C A C A Current Rating 1600-2000 1600-2000 2600-3000 2600-3000 4000 Connections S S S S S Module Number GM21073-KA1 GM28661-KA1 GM21074-KA1 GM28662-KA1 GM21075-KA1 Please refer to instructions on page 3 for an explanation of how to use this table. spreader Channel. back closure Channel. flange spiralock. P T. nut Decal. side Channel. W. back closure Channel. ground Channel. 1/4-20 in. top and bottom Channel. top and bottom. T. T. 3/8-16 x . . door closure Bracket. Label. Z N. side. V. back closure Channel. V.81 in. ground Bus. OD Washer. notice cover transfer switch Channel. thread-forming Panel. hex washer. 3/8-16 Channel. top Panel. 1600-4000 Amp NEMA 1 Item 1 2 3 3 4 4 4 5 5 6 7 7 7 8 8 9 10 11 11 12 12 13 14 14 15 17 18 19 20 21 21 21 22 22 23 23 24 25 26 27 28 29 29 30 31 Part Number X-67-148 X-67-114 GM14052 GM12581 GM12574 GM14050 GM12575 GM12573 GM21017 GM12568 GM21014 GM14045 GM21021 GM20949 GM20996 X-6224-3 X-6210-9 GM21016 GM21023 GM14049 GM12578 GM21022 GM20952 GM21018 GM12561 X-6204-1 294414 GM21034 GM12595 GM14041 GM14040 GM14042 GM14057 GM21024 GM14044 GM12567 344295 X-6238-4 X-22-12 X-6207-5 X-83-7 X-25-118 X-6086-6 320828 GM24703 Description Screw. V. plain. aluminum Nut. front/back Decal.39 ID x . top Panel. P T. P T. Z N.75 in. back Panel. T. hex cap Washer. W. zinc Washer. thread-forming Screw. 3/8-16. hex. top and bottom Channel. Z N. front Panel. threaded.406 ID x 1 in. . side Panel. P Controls A A A A A Voltage all all all all all Poles N. back Panel. front Panel. side Bracket.262 ID x . side Panel. front Bolt. 1600-4000 Amp Module Number Key Model Designation Code Model K K K K K Mechanism Transition C C C C C T. hex washer. top and bottom.743 in. lock. Channel. contactor mounting Channel. OD Insert. W. back Panel. T. blank (not shown) Quantity Module Number GM21073-KA1 GM21074-KA1 GM21075-KA1 68 176 3 4 2 4 2 8 4 2 2 8 4 4 2 2 8 8 2 2 2 2 4 1 4 1 1 4 1 1 5 1 1 2 1 2 1 2 2 1 2 4 1 4 1 1 1 1 4 1 1 5 1 1 2 1 2 1 4 1 1 5 1 2 1 2 1 2 4 2 1 2 4 2 8 68 165 3 68 184 3 Enclosures. W. side. contactor mtg. equipment ground Bolt. terminal. W. . corner Channel. V. Nut.Enclosures. back Panel. back closure Channel. Model Designation Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections TP-6158 11/05 21 . side. corner Retainer. V. spring. Z N. top Bus. lifting Panel. Enclosures. 1600-3000 Amp NEMA 3R 14 9 Lead to logic ground stud 19 18 15 ATS enclosure 12 16 16 17 13 1 11 2 20 21 4 8 10 6 7 4 5 24 25 26 27 22 TP-6158 11/05 . flange spiralock. torque (not shown) Screw. danger Decal. Z N. W. 3/8-16 Bus. Kohler Decal. OD Nut. terminal.39 ID x . W. slotted hex washer head Retainer Handle Screw. hex washer. . V. warning Rail. P Controls A A A A A Voltage all all all all all Poles N. Z Enclosure A C A C A Current Rating 1600-2000 1600-2000 2600-3000 2600-3000 4000 Connections S S S S S Module Number GM21073-KA1 GM28661-KA1 GM21074-KA1 GM28662-KA1 GM21075-KA1 Please refer to instructions on page 3 for an explanation of how to use this table. T. . . P T. 3/8-16 Washer.Enclosures. Z N. flange spiralock. mounting Decal.262 ID x .281 ID x . Z N. hex. V. plain. P T. W. lock. Z N. ground Screw. 1/4-20 Washer Nut. W. equipment ground Washer. . NEMA 3R Retainer. thread-forming Lug. TP-6158 11/05 23 . NEMA 3R Enclosure. 1600-3000 Amp NEMA 3R Item 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Part Number GM28658 GM28659 X-6204-1 297556 X-791-2 295009 GM14177 X-50-6 GM22733 297721 GM22734 294414 362176 X-6246-14 273746 344295 X-22-12 X-6207-3 X-25-40 X-6210-2 X-25-37 X-6210-9 GM14057 X-67-144 X-6207-5 X-83-7 X-25-118 X-6086-6 Description Enclosure. V. P T. T. T. OD Washer. Kohler Power Systems Decal.406 ID x 1 in.625 in. spring. W. 1600-4000 Amp Module Number Key Model Designation Code Model K K K K K Mechanism Transition C C C C C T. aluminum Nut. plain. V. P T. nut Decal. transfer switch.81 OD Quantity Module Number GM28661-KA1 GM28662-KA1 1 8 1 8 2 1 2 1 1 2 1 1 1 1 1 6 1 1 1 6 6 1 4 1 1 2 1 1 8 1 8 2 1 2 1 1 2 1 1 1 1 1 6 1 1 1 6 6 1 4 1 1 2 1 Enclosures. V. T. aluminum Washer.743 in. T. notice cover transfer switch Decal. OD Lug. slotted pan head machine Door Decal. terminal. Bypass Isolation 1000-3000 A Shown 1 9 2 3 6 8 4 10 5 7 6158_5 24 TP-6158 11/05 .Enclosures. bypass Decal. left bypass switch Door. notice cover transfer switch Label. V. Kohler Power Systems Decal. V. T. Bypass Isolation Module Number Key Model Designation Code Model K K K K K Mechanism Transition B B B B B P T T. notice cover transfer switch Label. P T. T. Z N. Z N. bypass switch Door. thread-forming Harness.Enclosures. T. Model Designation Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections TP-6158 11/05 25 . hex washer. P T. Z N. danger Decal. T. mounting Screw. danger Decal. P Controls A A A A A Voltage all all all all all Poles N. hang (before reconnect. right bypass switch Decal. V. T. bypass switch Door. W. Z Enclosure A A A A A Current Rating 150-400 150-400 600-800 1000-3000 4000 Connections S S S S S Module Number GM22536-KA1 GM22537-KA1 GM22538-KA1 GM22373-KA1 GM22540-KA1 Please refer to instructions on page 3 for an explanation of how to use this table. Bypass Isolation Item 1 2 3 4 5 6 6 7 8 9 10 11 Part Number GM21365 X-67-114 GM23503 297721 See logic section GM21045 GM21046 X-6246-14 362176 273746 294414 GM24703 Description Pan. warning Tag. bypass Decal. warning Tag. W. W. blank Quantity Module Number GM22373-KA1 1 6 1 1 1 1 1 1 2 1 1 1 Item 3 4 5 6 6 6 6 8 10 11 Part Number GM23503 297721 See logic section GM21051 GM21050 GM21054 GM21053 362176 294414 GM24703 Description Harness. blank (not shown) GM22536-KA1 1 1 1 1 Quantity Module Number GM22537-KA1 GM22538-KA1 1 1 1 1 1 1 1 1 GM22540-KA1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 Enclosures. transfer switch. plug) Door. Kohler Decal. Z N. bypass switch Decal. V. W. bypass switch Door. V. W. hang (before reconnecting plug) Door. enclosure Decal. left Door. left Retainer Screw. split Hinge. machine Latch. T-handle. slotted hex washer head. enclosure. slotted hex washer head. locking Door. machine Screw. compression. split. danger Decal. enclosure. right Door. Kohler Power Systems Decal Quantity Module Number GM21076-KA1 GM21077-KA1 1 16 4 4 2 2 1 1 1 1 1 1 32 4 4 2 2 1 1 1 1 1 1 26 TP-6158 11/05 . flat countersunk.Door NEMA 1 and 3R 1 6 15 5 7 11 8 9 10 (keys) 9 12 13 14 2 3 4 6158_6 Item 1 2 3 3 3 5 7 7 9 11 11 11 13 14 15 Part Number 297721 295098 GM20572 297600 297601 295009 X-791-3 X-791-2 GM20885 GM12602 GM14047 GM20950 362176 X-6246-14 273746 Description Decal. warning Screw. ATS enclosure Hinge. head machine Hinge. H. M N N all all all all all all all all Poles N. Z N.400 Current Rating GM21292-KA1 GM21069-KA1 GM21069-KA2 GM21292-KA1 Connections Model Designation TP-6158 11/05 GM28764-KA1 1 6 3 6 6 2 2 2 1 1 2 1 1 27 . compression Key. T. 400 230 230 230 230 600-1000 600-1000 150-400 1200-3000 4000 600 100-600 100-400 Module Number GM21069-KA1 GM21069-KA2 GM21292-KA1 GM21292-KA2 GM21069-KA1 GM21069-KA2 GM21292-KA1 GM21292-KA2 GM21293-KA1 GM21293-KA2 GM28764-KA1 GM21076-KA1 GM21077-KA1 GM28764-KA1 GM28764-KA1 GM21293-KA1 Please refer to instructions on page 3 for an explanation of how to use this table. M D. V. ATS enclosure Washer. T. V. V N. D. W. T. M P T T T Model A A A A MechanismTransition all all all all Controls Voltage N. Z N. silkscreen. F. W. 225-400 A Decal. danger Door. Z N. W.V N. compression latch Latch. OD Screw. V. H. W. J. slotted hex washer head. M C. enclosure. W.625 in.281 ID x . Z N. Z N. W. V. V. machine Gasket. V. NEMA1 and 3R Module Number Key Model Designation Code Model K K K K K K K K K K K K K K K K Mechanism Transition C C C C C C C C C C C C C D. V. 260. M D. P T .T.Door NEMA 1 and 3R Quantity Module GM21069-KA2 GM21293-KA1 GM21069-KA1 GM21292-KA1 GM21292-KA2 GM21293-KA2 1 6 3 6 6 2 2 2 1 1 1 1 1 1 1 1 1 1 Item 1 2 3 4 4 5 6 7 8 9 10 11 11 13 11 11 11 11 14 14 15 15 Part Number 297721 X-50-1 GM20572 X-22-9 X-70-3 295009 X-25-40 X-791-3 GM20575 GM20573 GM20574 GM20166 GM28763 362176 GM21523 GM21524 GM21525 GM21526 X-6246-14 X-6246-4 273746 GM21373 Description Decal. 30-150 A Door. V.V N. T. C A. P T. . C A A A. 10-32 Retainer Washer. T. F. V. compression latch Door. slotted pan head machine Hinge. T. M T T T T T T T T T. Z N. K. Z N. W. W. D. T V Enclosure A C A C A C A C A. V. Z N. W. J. K K K K D.P P P Controls A A A A A A A A A A A A A A A A Voltage all all all all C.T. C A A. C A. 225-400 A Door. T. T N. G. V. plain. C Current Rating 30-200 30-200 225.T. P T P T.V Poles Enclosure A A C A 100-400 40-225 40-225 260. Z N.T.373 in. 260. silkscreen. silkscreen. T. V. .V N. hex machine screw. 600-800 A Door. W. T. Kohler Power Systems Decal Decal 1 4 2 4 4 2 2 2 1 1 2 1 1 1 4 2 4 4 2 2 2 1 1 2 1 1 1 3 6 6 2 2 2 1 1 2 1 1 1 1 3 6 6 2 2 2 1 1 2 1 1 1 6 3 6 6 2 2 2 1 1 2 1 1 1 1 Door. Kohler Power Systems Decal. OD Nut. Z N.20 ID x . warning Screw. 400 225. 30-150 A Door. lock. T. enclosure Decal. W. M D. W. G. Z N. K. M D. Z N. M D. silkscreen. T. T. T. Logic 18 17 2 3 16 15 5. 24 22 4 14 19 10 21 20 6 8 13 5 1 7 12 23 11 10 9 6158_7 28 TP-6158 11/05 . terminal switch Decal. lock.262 ID x . 3. use GM32320) Logic assembly. . PT Plate. relay Holder. membrane switch Screw. mounting PCB assembly. Model Designation Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections TP-6158 11/05 GM21079-MA9 1 1 1 1 1 1 1 1 1 2 1 1 1 9 1 1 4 4 1 1 1 1 1 29 . ribbon Ribbon cable assembly Cover. mounting Decal (controller I/O assignments) Tag. DIP switch Decal. OD Decal. P T P T.743 in. 600 V (void. plastic tapping Harness. plastic tapping Carrier. T340 board to contactor Bracket. plastic tapping Screw. literature Cover.Logic Quantity Module GM21079-MA2 GM21079-MA6 GM21079-MA7 GM21079-MA8 1 1 1 1 1 1 1 1 1 2 1 1 1 9 1 1 4 4 1 1 1 1 1 GM21079-MA1 GM21079-MA3 GM21079-MA4 Item 1 2 3 4 5 5 5 6 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 Part Number X-22-12 GM22366 GM22365 GM21291 GM21364 GM28287 GM32320 352291 GM21340 GM21392 GM21391 GM21268 295253 269972 GM21358 GM21357 GM22516-A GM22516-B GM23307 GM21356 GM21107 GM21374 GM23312 GM21320 294635 GM23620 297949 GM24749 Description Washer. logic Decal. PTIB-T340 Relay. nameplate Logic assembly (void. hang (before reconnecting plug) Logic service kit (includes items 2. 5) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 GM21079-MA5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 9 1 1 4 4 1 1 1 1 1 1 4 2 1 1 1 9 1 1 4 4 1 1 1 1 1 1 1 1 1 4 2 1 1 1 9 1 1 4 4 1 1 1 1 1 1 2 1 1 1 9 1 1 4 4 1 1 1 1 1 4 2 1 1 1 9 1 1 4 4 1 1 1 1 1 1 1 1 4 2 1 1 1 9 1 1 4 4 1 1 1 1 2 1 1 1 9 1 1 4 4 1 1 1 1 1 Logic Module Number Key Model Designation Code Transition T P T. 10 A Clip. use GM32320 and remove transformer) Logic assembly Multiconductor cable. logic PCB assembly PCB assembly Screw. P T P P Controls A A A A A A A A A Voltage all except N all except N all except N N N N all all all Poles all all all all all all all all all Enclosure all all all all all all all all all Current Rating all all 1600-2000 all all 1600-2000 all all all Connections S S F S S F S S F Module Number GM21079-MA1 GM21079-MA2 GM21079-MA3 GM21079-MA4 GM21079-MA5 GM21079-MA6 GM21079-MA7 GM21079-MA8 GM21079-MA9 Please refer to instructions on page 3 for an explanation of how to use this table. hex washer. 13 5 4 7 Transformer (600 V) 9 9 8. 3. 6 7 7 2 Controller Plug 3 12 11 8 8 2. marker (11-20) Strip. terminal Harness Harness Quantity Module Number GM21311-KA1 1 1 1 1 1 2 1 1 1 1 1 9 1 1 30 TP-6158 11/05 . DIN Screw. 24-position Stop. Series-Rated Programmed-Transition Field Connection Block Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part Number GM21315 GM22883 GM22884 GM22885 GM21339 X-67-113 GM22491 GM21312 GM21338 295145 321025 GM21313 GM21317 GM21318 Description End section Strip. thread-forming Decal Connector. 4 10. 4-position Bracket.Transformers and Field Connection Block 1 6 Field Connection Kit 1 5. marker (1-10) Strip. field connection kit Connector. 14 Transformer. end Block. marker (21-30) Rail. N D. M D. H. H. 240 V secondary) Transformer (380 V primary. M D. 240 V secondary) Transformer (380 V primary. M D. J G. M D. M K. M D. T. J G. C. T V V N. P P P P P P P P P P P P P Controls A A A A A A A A A A A A A A A A Voltage all all all N K. T V N. M G. M K. transformer mounting Transformer (480 V primary. 240 V secondary) Transformer (480 V primary. connector Harness. M D. 240 V secondary) Guard. T V V N. H. H. 240 V secondary) Transformer (380 V primary. V Enclosure all all all all all all all all all all all all all all all all Current Rating 600-4000 150-4000 150-4000 all 100 100 200/400 200 400 600 100 100 200/400 200 400 600 Module Number GM21311-KA1 GM21311-KA1 GM21311-KA1 GM26859-KA1 GM29904-KA1 GM29904-KA2 GM29904-KA2 GM29904-KA3 GM29904-KA4 GM29904-KA4 GM29904-KA5 GM29904-KA6 GM29904-KA6 GM29904-KA7 GM29904-KA8 GM29904-KA8 Please refer to instructions on page 3 for an explanation of how to use this table. J G. Series-Rated Programmed-Transition Quantity Module GM29904-KA2 GM29904-KA3 GM29904-KA4 GM29904-KA5 GM29904-KA6 GM29904-KA7 1 2 2 2 8 2 8 2 8 2 8 2 8 2 8 2 8 2 8 Item 6 7 7 7 7 7 7 7 7 8 8 9 Part Number GM30000 GM29213 GM29214 GM29215 GM29216 GM29217 GM29218 GM29219 GM29220 GM26856 GM29221 X-67-113 Description Bracket. M D. M D. 240 V secondary) Transformer (380 V primary. mounting Transformer Guard. M K. J G. M D. J G. V N. T. hex washer. wiring Panel. M D. 240 V secondary) Transformer (480 V primary. 240 V secondary) Transformer (480 V primary. P T. terminal Guard. terminal Screw. M D. T V N. M K. M T P T. terminal Quantity Module Number GM26859-KA1 1 1 1 1 1 Transformer. H.Transformers and Field Connection Block Transformer (600 V) Item 1 2 3 4 5 Part Number 321330 GM26857 GM26858 GM26855 GM26856 Description Boot. M K. H. TP-6158 11/05 GM29904-KA8 1 31 . J Poles all all all all N. thread-forming GM29904-KA1 1 2 1 2 1 2 1 1 1 2 2 2 Field Connection Block and Transformers Module Number Key Model Designation Code Model K K K K K K K K K K K K K K K K Mechanism Transition C C B B. hex cap Washer.281 Id x . plain. Model Designation Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections 32 TP-6158 11/05 . 30-400 A Bracket. .Neutral Assembly.406 ID x 1 in. neutral Lug. terminal Lug. 3/8-16. terminal. 30-400 Amp Module Number Key Model Designation Code Model K K K Mechanism Transition C C D. insulator. OD Nut. hex cap Washer. .81 in.39 ID x . 30-400 Amp 9 10 1 11 2 12 13 3 6 2 7 8 6158_8a Item 1 2 3 3 6 6 7 8 9 10 11 12 13 Part Number X-6238-4 X-25-118 GM20991 GM25826 X-6207-12 X-6207-14 X-6086-6 X-83-7 X-465-6 X-6086-16 X-6128-30 GM28294 297712 Description Bolt.875 OD Standoff. . spring. terminal Quantity Module Number GM21070-KA1 GM21071-KA1 GM26317-KA1 2 4 1 1 2 2 1 2 2 7 7 2 1 3 2 4 1 Neutral Assembly. 1/4-20 x 1 in. OD Bracket. zinc Bolt. aluminum Washer. Bus. spring. neutral mounting. M T P T Controls A A A Voltage all all all Poles all all all Enclosure all all all Current Rating 30-200 225-400 40-225 Connections S S S Module Number GM26317-KA1 GM21071-KA1 GM21070-KA1 Please refer to instructions on page 3 for an explanation of how to use this table. neutral mounting 225-400 A Lug. hex. 600-1200 A Lug. 3/8-16. aluminum Washer. Model Designation Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections TP-6158 11/05 33 . zinc Quantity Module Number GM21294-KA1 GM29496-KA1 6 12 1 1 3 6 6 4 8 1 1 2 4 4 Neutral Assembly. hex cap Washer. OD Bracket. 600-1000 Amp 1 2 3 4 5 2 6 7 6158_9 Item 1 2 3 4 5 5 6 7 Part Number X-6238-6 X-25-118 GM20992 GM21010 297582 295296 X-6086-6 X-83-7 Description Bolt. OD Nut. neutral. terminal. spring.81 in. 600-1000 Amp Module Number Key Model Designation Code Model K K Mechanism Transition C. N D. P T Controls A A Voltage all all Poles all all Enclosure all all Current Rating 600-1000 600 Connections S S Module Number GM21294-KA1 GM29496-KA1 Please refer to instructions on page 3 for an explanation of how to use this table. hex.Neutral Assembly.406 ID x 1 in. . B. plain. . terminal. M T. neutral mounting Bus.39 ID x . aluminum Lug. Neutral Assembly. 1200-4000 Amp 12 12 5 13 3 14 4 11 5 1 10 9 4 5 6 8 3 7 4 4 3 2 6158_10 34 TP-6158 11/05 . 1200-4000 Amp Item 1 1 2 3 4 5 6 7 7 7 8 8 12 13 Part Number GM12588 GM14054 X-6238-10 X-6086-6 X-25-118 GM12589 X-6128-29 X-6238-11 X-6238-4 X-6238-5 GM14055 GM20995 X-67-114 297556 Description Channel. spring. neutral Bus. Bolt. aluminum Nut. P T. neutral support Bolt. thread-forming Decal. spring. 3/8-16. neutral support Bolt. hex cap Bolt. neutral Screw. OD Washer. neutral support Channel. . F S S Module Number GM21565-KA1 GM21565-KA2 GM21565-KA3 GM21078-KA3 Please refer to instructions on page 3 for an explanation of how to use this table. P T. hex cap Bus.406 ID x 1 in. terminal.81 in.39 ID x .39 ID x . OD Bracket. hex cap Washer. .406 ID x 1 in. hex cap Bolt. zinc Screw. thread-forming Decal. OD Bracket. 3/8-16 x 2 in. hex washer. hex cap Lug. .Neutral Assembly. neutral bus support Standoff insulator. hex washer. torque Quantity Module Number GM21078-KA1 GM21078-KA2 GM21078-KA3 1 6 12 12 3 6 6 1 18 1 1 6 12 12 3 6 6 6 2 18 1 2 18 1 1 1 6 12 12 3 6 Item 1 2 3 4 5 6 7 7 8 9 9 10 11 12 13 14 Part Number GM14054 X-6238-10 X-6086-6 X-25-118 GM12589 X-6128-29 X-6238-11 X-6238-4 GM21310 X-6238-1 X-6238-6 297605 X-83-7 X-67-114 297556 353354 Description Channel. hex cap Bus. plain. torque Lug. plain. 1000-4000 Amp Module Number Key Model Designation Code Model K K K K Mechanism Transition all all all all T. terminal Quantity Module Number GM21565-KA1 GM21565-KA2 GM21565-KA3 1 6 20 28 3 6 6 1 8 4 8 18 1 1 6 24 36 3 6 6 2 12 6 12 18 1 1 6 32 52 3 6 6 2 12 8 20 18 1 2 Neutral Assembly. . hex cap Bolt. hex. OD Washer. P Controls A A A A Voltage all all all all Poles all all all all Enclosure all all all all Current Rating 1200 1600-2000 2600-3000 4000 Connections S S. hex cap Washer. P T. neutral Bolt.81 in. 3/8-16 x 2 in. Model Designation Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections TP-6158 11/05 35 . neutral bus support Standoff insulator. hex cap Bolt. Bolt. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number 36 TP-6158 11/05 . Model KCT & KNT 30-200 Amp 30-104 Amp Shown P/N GM23274 3 1 1 2* 1 3 7* 1 4* 8 Contactor Part Number 1 1 5* 13 14 Contactor Assembly 1 1 1 9* 1 6* 10 4* 1 11* 1 1 5* 2* 3 12* 6158_11 * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts. See Introduction for more instructions.Contactor. H J K M K. auxiliary Lubrication kit. T 3/4 solid neutral G H. 30-104 amp coil kits are NOT interchangable between contactor numbers. 30-104 Amp Contactor and Coil Kit Replacement Part Numbers Part Number Voltage Contactor Poles/Wires Voltage Coil Kit Codes(s) Assembly C D F D. See the previous page for the location of the contactor part number. 2002. Model KCT & KNT 30-200 Amp Item 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 Part Number See chart below * * 294544 * * * * GM24251 * GM24239 * GM24252 GM24237 See chart below Description Coil kit Yoke. coil control Chute. G. N C D F D. core tube Core Ring. W 4/4 overlapping neutral G H. H J K M K. 30-104 A L-bracket. G. G. 150 A Rectifier (snubber no longer required because of improved rectifier) Retainer. H J K M K. Effective December 9. N 2 G H.Contactor. Know the contactor part number before servicing contactors. As a result. arc Contact. N 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 GM23266 GM26237 GM23267 GM26238 GM23268 GM26239 GM23269 GM26240 GM23270 GM26241 GM23271 GM26242 GM23272 GM26243 GM23273 GM26244 GM23274 GM26245 GM23275 GM26246 GM23276 GM26247 GM23277 GM26248 GM23278 GM26249 GM23279 GM26250 GM23280 GM26251 GM23281 GM26252 GM23282 GM26253 GM23283 GM26254 GM23284 GM26255 GM23285 GM26256 GM24254 GM24276 GM24256 GM24277 GM24257 GM24278 GM24258 GM24279 GM24260 GM24280 GM24255 GM24281 GM24256 GM24282 GM24257 GM24283 GM24253 GM24284 GM24259 GM24285 GM24255 GM24281 GM24256 GM24282 GM24257 GM24283 GM24253 GM24284 GM24259 GM24285 GM24255 GM24281 GM24256 GM24282 GM24257 GM24283 GM24253 GM24284 GM24259 GM24285 Poles/Wires Code(s) Service Contactor GM26237 — GM26238 — GM26239 — GM26240 — GM26241 — GM26242 — GM26243 — GM26244 — GM26245 — GM26246 — GM26247 — GM26248 — GM26249 — GM26250 — GM26251 — GM26252 — GM26253 — GM26254 — GM26255 — GM26256 — TP-6158 11/05 37 . miniature Harness. G. N C D F D. manual operating Switch. V 4/4 switched neutral G H. coil core tube Contactor assembly This table lists coil kit and contactor part numbers. spacer Handle. contactor Contacts. the 30-104 amp frame size changed. H J K M K. N C D F D. Model KCT & KNT 30-200 Amp 30-104 Amp Shown P/N GM23274 3 1 1 2* 1 3 7* 1 4* 8 Contactor Part Number 1 1 5* 13 14 Contactor Assembly 1 1 1 9* 1 6* 10 4* 1 11* 1 1 5* 2* 3 12* 6158_11 * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co.Contactor. parts. See Introduction for more instructions. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number 38 TP-6158 11/05 . G. F G. H. G. 150 T 3/4 solid neutral G H. 150 W 4/4 overlapping neutral G H. 150 V 4/4 switched neutral G H. 150 N 2 G H. N C D F D. N C D F D. N C D F D. G. M 220-240 380-416 440-480 208 220-240 380-416 440-480 208 220-240 380-416 440-480 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 GM17900 GM26257 GM17901 GM26258 GM17902 GM26259 GM17903 GM26260 GM17904 GM26261 GM17906 GM26262 GM17907 GM26263 GM17908 GM26264 GM17909 GM26265 GM17910 GM26266 GM17912 GM26272 GM17913 GM26273 GM17914 GM26274 GM17915 GM26275 GM17916 GM26276 GM19098 GM26282 GM19099 GM26283 GM19100 GM26284 GM19101 GM26285 GM19102 GM26286 GM24694 GM26287 GM24695 GM26288 GM32226 GM32228 GM24696 GM26289 GM24697 GM26290 GM32227 GM32229 GM32284 GM32375 GM32376 GM32377 GM24276 GM24276 GM24277 GM24277 GM24278 GM24278 GM24279 GM24279 GM24280 GM24280 GM24281 GM24281 GM24282 GM24282 GM24283 GM24283 GM24284 GM24284 GM24285 GM24285 GM24281 GM24281 GM24282 GM24282 GM24283 GM24283 GM24284 GM24284 GM24285 GM24285 GM24281 GM24281 GM24282 GM24282 GM24283 GM24283 GM24284 GM24284 GM24285 GM24285 GM24276 GM24276 GM24277 GM24277 GM24278 GM24279 GM24281 GM24281 GM24282 GM24282 GM24283 GM24284 GM24281 GM24282 GM24283 GM24284 Service Contactor GM26257 — GM26258 — GM26259 — GM26260 — GM26261 — GM26262 — GM26263 — GM26264 — GM26265 — GM26266 — GM26272 — GM26273 — GM26274 — GM26275 — GM26276 — GM26282 — GM26283 — GM26284 — GM26285 — GM26286 — GM26287 — GM26288 — — — GM26289 — GM26290 — — — — — — — 200 W 4/4 overlapping neutral * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. H. J K. H J K M K. H. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number TP-6158 11/05 39 . H J K M K. G. Model KCT & KNT 30-200 Amp Amps Poles/Wires Code(s) 150-200 Amp Contactor and Coil Kit Replacement Part Numbers Part Number Voltage Contactor Poles/Wires Voltage Coil Kit Codes(s) Assembly C D F D.Contactor. M 200 T 3/4 solid neutral C D F D. H J K M K. M C D. J K. N C 200 N 2 D F D. parts. J K. H J K M K. See Introduction for more instructions. G. G. Contactor. See Introduction for more instructions. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number 40 TP-6158 11/05 . parts. Model KCT & KNT 230 Amp 30-104 Amp Shown P/N GM23274 3 1 1 2* 1 3 7* 1 4* 8 Contactor Part Number 1 1 5* 13 14 Contactor Assembly 1 1 1 9* 1 6* 10 4* 1 11* 1 1 5* 2* 3 12* 6158_11 * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. arc Contact. H . M 208 220-240 380-416 440-480 208 220-240 380-416 440-480 208 220-240 380-416 440-480 208 220-240 380-416 440-480 GM32263 GM32264 GM32265 GM32266 GM32268 GM32269 GM32270 GM32271 GM32278 GM32279 GM32280 GM32281 GM32259 GM32260 GM32261 GM32262 Coil Kit Part Number GM24276 GM24277 GM24278 GM24279 GM24281 GM24282 GM24283 GM24284 GM24281 GM24282 GM24283 GM24284 GM24281 GM24282 GM24283 GM24284 T 230 * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. See Introduction for more instructions. coil core tube Contactor assembly Transition Amps 230 Amp Contactor and Coil Kit Replacement Part Numbers Poles/Wires Voltage Contact Part Poles/Wires Voltage Code Code(s) Number N N N N T T T T V V V V W W W W 2 2 2 2 3 3 3 3 4/4 switched neutral 4/4 switched neutral 4/4 switched neutral 4/4 switched neutral 4/4 overlapping neutral 4/4 overlapping neutral 4/4 overlapping neutral 4/4 overlapping neutral C D. 150 A Rectifier (snubber no longer required because of improved rectifier) Retainer. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number TP-6158 11/05 41 . F G. F G. 30-104 A L-bracket.J K. M C D. coil control Chute. miniature Harness. H .Contactor. parts.J K. F G. M C D. auxiliary Lubrication kit. contactor Contacts. core tube Core Ring.J K.J K. spacer Handle. F G. H . H . manual operating Switch. Model KCT & KNT 230 Amp Item 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 Part Number See chart below * * 294544 * * * * GM24251 * GM24239 * GM24252 GM24237 See chart below Description Coil kit Yoke. M C D. 260. parts. Model KCP & KCT 150-400 Amp (2-.Contactor. 400 Amp (KCT) 7* 22* 1 2 1 2 21* 6 23 1 5 1 4 3* Molded base 8 4 Shaft 4 4 4 4 9 10* Model KCT 400 Amp Shown (P/N GM19116) 11* 12* 13* 4 4 20* 16* 17* 18* 15* 16* 6158_13 14* 19* * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. 3-pole KCP) 225. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number 42 TP-6158 11/05 . See Introduction for more instructions. 260. 400 225. 260. engine start Frame Contactor assembly Item 1. manual operating Switch. Coil Kit Transition P. W V. 400 225. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number TP-6158 11/05 43 . 260. 3-pole KCP) 225. 260. 260. W V. T P. 230. coil core tube Barrier Handle. 260. 400 225. F G. See Introduction for more instructions. 260. 400 225. parts. 400 225. upper drive Screw. Model KCP & KCT 150-400 Amp (2-. T P. auxiliary Harness. T P. H. lock Link. T P. miniature Contact. J M N C D. 260. Phillips self-tapping Locknut. Contact Kit Poles/Wires Code N T N T Poles/Wires 2 3 2 3 Amps 225/260 225/260 400 400 Part Number GM24241 GM24242 GM24243 GM24244 * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. 260. 260. #10-32 Allen head Bracket. J M N C D. H. drive Nut. 400 Amp (KCT) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part Number See chart 294544 * See chart GM24237 GM24240 * 321992 GM24250 * * * * * * * * * * * * * See next page Description Coil kit Rectifier (snubber no longer required because of improved rectifier) Lug Contact kit Lubrication kit. 400 225. H. 400 225. 400 225. T P. hex Washer. F G. 400 225. coil control Screw. 260. #10-32 shoulder screw Terminal. lower drive Screw. W V. J M N Voltage 208 220-240 380-416 460-480 600 208 220-240 380-416 460-480 600 208 220-240 380-416 460-480 600 Poles/Wires Poles/Wires Code N N N N N T T T T T V. W 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 Amps 225. T P. 400 225. F G. 400 225. contactor Contacts. 260. 400 225. 260. T P. T P. 400 Part Number GM24261 GM24262 GM24263 GM24264 GM24265 GM24266 GM24267 GM24268 GM24269 GM24270 GM24271 GM24272 GM24273 GM24274 GM24275 Item 4. T T T T T T Voltage Code(s) C D. 260. W V. 230. 260. 260. 400 225. #10-32 Link. 230 (600 V). 400 225. T P.Contactor. F G. 3-pole) * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. F G.J K. M N C D. M N C D. M N 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 Part Number GM17899 GM17905 GM17911 GM17917 GM17923 GM17929 GM17935 GM17941 GM17947 GM17953 GM22587 GM22588 GM22589 GM22590 GM22591 GM22592 GM22593 GM22594 GM22595 GM22596 GM18079 GM18085 GM18091 GM18098 GM18099 GM18100 GM18101 GM18102 GM18103 GM18104 GM18110 GM19111 GM18112 GM18113 GM18114 GM18115 GM18116 GM18117 GM18118 GM18119 P 150 Model KCT 225. 230 (600 V). H . 260. F G. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number 44 TP-6158 11/05 .J K.J K. F G. H . Model KCP & KCT 150-400 Amp (2-. H .J K. H . 260.J K. F G. parts. 230 (600 V). M N C D.Contactor. Contactor Part Numbers Poles/Wires Poles/ Voltage Transition Amps Code Wires Code(s) Voltage N N N N N T T T T T N N N N N T T T T T N N N N N T T T T T N N N N N T T T T T 2 2 2 2 2 3 3 3 3 3 2 2 2 2 2 3 3 3 3 3 2 2 2 2 2 3 3 3 3 3 2 2 2 2 2 3 3 3 3 3 C D. M N C D. H . F G.J K. 3-pole KCP) 225. M N C D. H . M N C D. M N C D. H . 400 Amp P 225 P 260 P 400 Model KCP 150-400 Amp (2-. See Introduction for more instructions. 400 Amp (KCT) Item 23 Contactor Assembly Use this table to identify the switch’s contactor part number.J K. F G. H . F G.J K. J K.J K. M N N N N C D. F G. F G. M N C D. H . 400 Amp (KCT) Use this table to identify the switch’s contactor part number. H . M N C D.J K. H . M N C D. M N C D. parts. See Introduction for more instructions. H . Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number TP-6158 11/05 45 . H .J K. F G. Contactor Part Numbers Transition Amps Poles/Wires Code N N N N N T T T T T V V V V V W W W W W N T W N N N N N T T T T T W W W W W N N N N N T T T T T W W W W W Poles/Wires 2 2 2 2 2 3 3 3 3 3 4/4 switched neutral 4/4 switched neutral 4/4 switched neutral 4/4 switched neutral 4/4 switched neutral 4/4 overlapping neutral 4/4 overlapping neutral 4/4 overlapping neutral 4/4 overlapping neutral 4/4 overlapping neutral 2 3 4/4 overlapping neutral 2 2 2 2 2 3 3 3 3 3 4/4 overlapping neutral 4/4 overlapping neutral 4/4 overlapping neutral 4/4 overlapping neutral 4/4 overlapping neutral 2 2 2 2 2 3 3 3 3 3 4/4 overlapping neutral 4/4 overlapping neutral 4/4 overlapping neutral 4/4 overlapping neutral 4/4 overlapping neutral Voltage Code(s) C D. 3-pole KCP) 225.J K. M N Voltage 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 600 600 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 208 220-240 380-416 440-480 600 Part Number GM22567 GM22568 GM22569 GM22570 GM22571 GM22572 GM22573 GM22574 GM22575 GM22576 GM22582 GM22583 GM22584 GM22585 GM22586 GM22563 GM22564 GM22565 GM22566 GM22682 GM17940 GM17946 GM19112 GM17936 GM17937 GM17938 GM17939 GM17940 GM17942 GM17943 GM17944 GM17945 GM17946 GM19108 GM19109 GM19110 GM19111 GM19112 GM17954 GM17955 GM17956 GM17957 GM17958 GM17960 GM17961 GM17962 GM17963 GM17964 GM19113 GM19114 GM19115 GM19116 GM19117 T 225 T 230 T 260 T 400 * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. F G.Contactor. M N C D. 230 (600 V). F G. H .J K. F G. M N C D.J K. H . M N C D. F G. M N C D. F G. F G. 260.J K.J K.J K. H . Model KCP & KCT 150-400 Amp (2-. F G. H . H . Contactor. parts. See Introduction for more instructions. Model KCP & KCT 150-400 Amp (4-pole KCP) 600-1200 Amp (KCT) 51* 600 Amp 13* 16* 14* 16* 800-1200 Amp 10* 8 11* 9* 12* 7 15* 6158_14 GM17922 * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number 46 TP-6158 11/05 . Contactor, Model KCP & KCT 150-400 Amp (4-pole KCP) 600-1200 Amp (KCT) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Part Number See chart See chart GM24312 GM24313 GM24314 GM24311 GM24320 GM24237 * * * * * * * * * * * * * * * * * * * Description Coil kit Solenoid assembly (includes coil kit) Contact, movable arcing Contact assembly, movable arcing and main Contact kit, stationary arcing Contact assembly, stationary Contact, coil control Lubrication kit Handle, manual operating Chute, arc Barrier Nut, insulator Lug Cover, rectifier Switch, miniature Terminal, engine start Screw, shunt Bracket, spring Retainer, spring Spring, arcing contact Pin, pivot Pin, cotter Contact assembly, movable arcing contact Cover, contact Bolt, hex head Washer, lock Clamp, shaft Item 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 Part Number * * * * * * * * * * * * * * 294544 * * * * * * * * * Description Insulator, shaft Washer, flat Washer, disc Nut, hex Screw, 1/4-20 x 3/8 in. Contact, arcing Nut, hex Washer, disc Washer, flat Plate, terminal Bracket, arc chute mounting Block, contact Pin, clevis Screw, drive link Rectifier (snubber no longer required because of improved rectifier) Bracket, solenoid retaining Frame, solenoid Screw, rectifier cover Cover, rectifier Screw, mounting Screw, contact mounting Washer, lock Washer, flat Harness, contactor Item 1, Coil Kit Transition P P P P P P, T P, T P, T P, T P, T Voltage Code(s) C D, F G, H, J M N C D, F G, H, J M N Voltage 208 220-240 380-416 460-480 600 208 220-240 380-416 460-480 600 Poles/Wires Code V, W, Z V, W, Z V, W, Z V, W, Z V, W, Z N, T, V N, T, V N, T, V N, T, V N, T, V Poles/Wires 4 4 4 4 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 Amps 150-400 150-400 150-400 150-400 150-400 600-1200 600-1200 600-1200 600-1200 600-1200 Part Number GM24306 GM24307 GM24308 GM24309 GM24310 GM24306 GM24307 GM24308 GM24309 GM24310 Item 2, Solenoid Assembly (Includes Coil Kit) Transition P P P P P P, T P, T P, T P, T P, T Voltage Code(s) C D, F G, H, J M N C D, F G, H, J M N Voltage 208 220-240 380-416 460-480 600 208 220-240 380-416 460-480 600 Poles/Wires Code V, W, Z V, W, Z V, W, Z V, W, Z V, W, Z N, T, V N, T, V N, T, V N, T, V N, T, V Poles/Wires 4 4 4 4 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 Amps 150-400 150-400 150-400 150-400 150-400 600-1200 600-1200 600-1200 600-1200 600-1200 Part Number GM24315 GM24316 GM24317 GM24318 GM24319 GM24315 GM24316 GM24317 GM24318 GM24319 * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts. See Introduction for more instructions. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number TP-6158 11/05 47 Contactor, Model KCP & KCT 150-400 Amp (4-pole KCP) 600-1200 Amp (KCT) 17* 18* 25* 19* 20* 26* 27* 28* 23* 22* 24* Movable Arcing Contact Kit 4 32* 33* 5 Movable Contact Kit 23* 21* 3 20* 19* 24* 29* 30* 31* Stationary Arcing Contact Kit 34* 35* 36* 6 37* 38* 1 39* Solenoid Coil Kit Stationary Contact Kit 7 48* 49* 50* 2 Coil Control Contact Kit 47* 6158_15 40* 41* 42 43* 45* 44* Solenoid Assembly 46* * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts. See Introduction for more instructions. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number 48 TP-6158 11/05 Contactor, Model KCP & KCT 150-400 Amp (4-pole KCP) 600-1200 Amp (KCT) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Part Number See chart See chart GM24312 GM24313 GM24314 GM24311 GM24320 GM24237 * * * * * * * * * * * * * * * * * * * Description Coil kit Solenoid assembly (includes coil kit) Contact, movable arcing Contact assembly, movable arcing and main Contact kit, stationary arcing Contact assembly, stationary Contact, coil control Lubrication kit Handle, manual operating Chute, arc Barrier Nut, insulator Lug Cover, rectifier Switch, miniature Terminal, engine start Screw, shunt Bracket, spring Retainer, spring Spring, arcing contact Pin, pivot Pin, cotter Contact assembly, movable arcing contact Cover, contact Bolt, hex head Washer, lock Clamp, shaft Item 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 Part Number * * * * * * * * * * * * * * 294544 * * * * * * * * * Description Insulator, shaft Washer, flat Washer, disc Nut, hex Screw, 1/4-20 x 3/8 in. Contact, arcing Nut, hex Washer, disc Washer, flat Plate, terminal Bracket, arc chute mounting Block, contact Pin, clevis Screw, drive link Rectifier (snubber no longer required because of improved rectifier) Bracket, solenoid retaining Frame, solenoid Screw, rectifier cover Cover, rectifier Screw, mounting Screw, contact mounting Washer, lock Washer, flat Harness, contactor Item 1, Coil Kit Transition P P P P P P, T P, T P, T P, T P, T Voltage Code(s) C D, F G, H, J M N C D, F G, H, J M N Voltage 208 220-240 380-416 460-480 600 208 220-240 380-416 460-480 600 Poles/Wires Code V, W, Z V, W, Z V, W, Z V, W, Z V, W, Z N, T, V N, T, V N, T, V N, T, V N, T, V Poles/Wires 4 4 4 4 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 Amps 150-400 150-400 150-400 150-400 150-400 600-1200 600-1200 600-1200 600-1200 600-1200 Part Number GM24306 GM24307 GM24308 GM24309 GM24310 GM24306 GM24307 GM24308 GM24309 GM24310 Item 2, Solenoid Assembly (Includes Coil Kit) Transition P P P P P P, T P, T P, T P, T P, T Voltage Code(s) C D, F G, H, J M N C D, F G, H, J M N Voltage 208 220-240 380-416 460-480 600 208 220-240 380-416 460-480 600 Poles/Wires Code V, W, Z V, W, Z V, W, Z V, W, Z V, W, Z N, T, V N, T, V N, T, V N, T, V N, T, V Poles/Wires 4 4 4 4 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 Amps 150-400 150-400 150-400 150-400 150-400 600-1200 600-1200 600-1200 600-1200 600-1200 Part Number GM24315 GM24316 GM24317 GM24318 GM24319 GM24315 GM24316 GM24317 GM24318 GM24319 * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts. See Introduction for more instructions. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number TP-6158 11/05 49 Contactor, Model KCP & KCT 1600-3000 Amp P/N GM20394 1600 Amp Shown 11* 13* 14* Movable Contact Assembly 15* Stationary Contact Assembly 16* Movable Arcing Contact 10* 6 7 1 Stationary Arcing Contact 12* 9* 8 2 18* 4 Solenoid Assembly (includes entire solenoid with frame, coils, core tube, core spring, core and link) 17* 18* 5 Replacement Arc Chutes 3 6158_16 * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts. See Introduction for more instructions. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number 50 TP-6158 11/05 V N. V N. 3. adjusting Barrier Cover Lug Switch. parts. 3. Control Module Relay Voltage 208 220-240 380-416 460-480 600 Voltage Code (s) Part Number GM24295 GM24296 GM24297 GM24298 GM24299 * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. ERR) Lubrication kit Handle. T. 3. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number TP-6158 11/05 51 . F G. V Poles/Wires 2. 4 2. T. H. T. auxiliary Pin. J M N Voltage 208 220-240 380-416 460-480 600 Poles/Wires Code N. 4 2. T. miniature Contact assembly. 4 2. movable arcing Contact. control See Chart (includes item 5) Relay. 3. movable Contact assembly. Control Module GM24300 GM52602 GM52603 GM52604 GM52605 C D. T. V N. J M N Item 5. T. V N. 4 Amps 1600-2000 1600-2000 1600-2000 1600-2000 1600-2000 Part Number GM24301 GM24302 GM24303 GM24304 GM24305 Item 2. V Poles/Wires 2. 3. adjusting Sim gauge. 4 2. control module (SER. 3. 3. Model KCP & KCT 1600-3000 Amp Item 7 19 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part Number See chart See chart GM24245 GM24300 See chart GM24237 GM25404 GM25406 * * * * * * * * * * GM25405 GM25407 Description Coil kit Solenoid assembly Contact. T. T. 4 2. stationary arcing Chute. 3. arc Contacts. 3. J M N Voltage 208 220-240 380-416 460-480 600 Poles/Wires Code N. coil control Module. 4 2. main contact 20 Special Tools Item 1. V N. F G. 3. Coil Kit Voltage Code(s) C D. V N. Solenoid Assembly Voltage Code(s) C D. T. 4 2. H. F G. maintenance Hub. 4 2. V N. 4 Amps 1600-2000 1600-2000 1600-2000 1600-2000 1600-2000 Part Number GM24290 GM24291 GM24292 GM24293 GM24294 Item 4. V N. stationary Contact. H.Contactor. T. See Introduction for more instructions. Contactor. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number 52 TP-6158 11/05 . parts. Model KCP & KCT 4000 Amp 8* 7* 28* 29* 6* 3 Weight 9* 10* 11* 15* 14* 3 22* 24* 4 25* 1 23* 6158_17 12* 16* 17* 18* 19* 13* 20* 21* 5 27* 26* 2 * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. See Introduction for more instructions. V T. spring Rod Plate. cotter Screw. F G. rectifier mounting Link. lower drive Screw. H. core Stem. leather Plate. coil clamping Tube. H. upper drive Screw. F G. See Introduction for more instructions. V T. J M Item 2. coil control Rectifier (snubber no longer required because of improved rectifier) Lubrication kit Harness. retaining Pin. core and link assembly Washer. parts. V T. V Poles/Wires 3&4 3&4 3&4 3&4 Amps 4000 4000 4000 4000 Part Number GM24288 GM24286 GM24289 GM24287 Voltage Code(s) C D. contactor Handle. J M Voltage 208 220-240 380-416 460-480 Poles/Wires Code T. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number TP-6158 11/05 53 . rectifier Panel. Resistor Voltage 208 220-240 380-416 460-480 Part Number GM24249 GM24246 GM24247 GM24248 * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. outside Tube.Contactor. inside Spring. manual operating Lug Spring. pivot Pin. cover Stop. mounting Link. Coil Kit Voltage Code(s) C D. core Cover. Model KCP & KCT 4000 Amp Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Part Number See chart See chart GM24238 294544 GM24237 * * * * * * * * * * * * * * * * * * * * * * * * Description Coil kit Resistor Contact. #10-32 shoulder Miniature switches Auxiliary contacts Item 1. Rectifier GM32388 GM32388 321781 321781 * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. J K. Model KDT & KMT 40-225 Amp 8 1 7 6 2 9 5 4* Part Number GM25434 GM25434 * * GM25434 GM32387 See chart See chart See chart 3* 6158_18 Item 1 2 3 4 5 6 7 8 9 Description Auxiliary contacts Auxiliary contacts Wiring harness Terminal block. M Voltage 208/220 240 380/400/416 440/480 Item 7. See Introduction for more instructions. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number 54 TP-6158 11/05 .Contactor. parts. H. Solenoid 362087 362135 362089 362090 Item 8. Solenoid and Rectifier Part Number Voltage Code(s) C. D F G. coil cutout Solenoid plunger and link Solenoid Rectifier Contactor assembly Items 7 and 8. engine start Switch. F G. H. H. J K. M C D. F G. M C D. H. F G K. J K. J K. F G. H. J K. H. H. M C D. J K. J K. F G. J K. J K. J K. H. J K. F G. M C D. H. J K. M C D. M C D. F G. M C D. F G. M C D. J K. H. H. H. J K. M C D. F G. Model KDT & KMT 40-225 Amp Use this table to identify the switch’s contactor part number.Contactor. M C D. H. M C D. J K. M GM30267 GM30268 GM30269 GM30270 GM30271 GM30272 GM30273 GM30274 GM30275 GM30276 GM30277 GM30278 GM30279 GM30280 GM30281 GM30282 GM30283 GM30284 GM30285 GM30286 GM30287 GM30288 GM30289 GM30290 GM30291 GM30292 GM30293 GM30294 GM30295 GM30296 GM30297 GM30298 GM30299 GM30300 GM30301 GM30302 Amps Item 9. F G. F G. M C D. Contactor Assembly Poles/Wires Voltage Part Amps Code Code Number N C D. H. F G. H. M C D. M Part Number GM30303 GM30304 GM30305 GM30306 GM30307 GM30308 GM30309 GM30310 GM30311 GM30312 GM30313 GM30314 GM30315 GM30316 GM30317 GM30318 GM30684 GM30685 GM30686 GM30687 GM30688 GM30689 GM30690 GM30691 GM28989 GM28990 GM28991 GM28992 GM28993 GM28994 GM28995 GM28996 GM28997 GM28998 GM28999 GM29000 40 T 150 T V V N N 80 T 200 T V V N N 100 T 225 T V V TP-6158 11/05 55 . F G. J K. F G. F G. F G. H. J K. M C D. M C D. H. H. M C D. F G. Item 9. F G. J K. Contactor Assembly Poles/Wires Voltage Code Code N C D. Model KDT & KMT 260-600 Amp 1 9 2* 8 3 4 9 8 1 1 2* 3 7* 6* 5* 4 600 A 7* 1 260/400 A 5* 6158_19 * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.Contactor. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number 56 TP-6158 11/05 . See Introduction for more instructions. H. F G. coil cutout Auxiliary contacts Wiring harness Barrier Terminal block. M Item 8. J K. H. Contactor Assembly Poles/Wires Voltage Part Amps Code Code Number N C D. H. F G.Contactor. J K. J K. M C D. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number TP-6158 11/05 57 . Model KDT & KMT 260-600 Amp Item 1 1 2 3 4 5 6 7 8 9 10 Part Number GM32389 321744 * GM25434 GM25434 * * * See chart 321781 See chart Description Lug. M C D. H. M C D. M GM29001 GM29002 GM29003 GM29004 GM29005 GM29006 GM29007 GM29008 GM29009 GM29010 GM29011 GM29012 GM29013 GM29014 GM29015 GM29016 GM29017 GM29018 GM29019 GM29020 GM29021 GM29022 GM29023 GM29024 Amps Item 9. Contactor Assembly Poles/Wires Voltage Code Code N C D. M C D. F G. F G. M Part Number GM29025 GM29026 GM29027 GM29028 GM29029 GM29030 GM29031 GM29032 GM29033 GM29034 GM29035 GM29036 260 T 600 T V V N 400 T V * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. F G. H. F G. engine start Solenoid Rectifier Contactor assembly Item 8. J K. See Introduction for more instructions. D. J K. Solenoid GM32390 GM32391 GM32392 Use this table to identify the switch’s contactor part number. J K. F G. M C D. J K. H. F G. J K. cable connection. cable connection. J K. 260/400 A Lug. parts. M C D. Item 9. M C D. H. H. F G. F G. 600 A Handle Switch. J K. H. Solenoid Part Number Voltage 208/220/240 380/416 440/480 Voltage Code(s) C. H. M D. K. M D. F C. M D. J. M D. M G. K. J. D. M G. F G. Model KDP & KMP 100-400 Amp Item 1 Contactor harness is not shown. J. M D. F C. J. J. K. M G. F G. D. 2 8 4. M D. J. 6 3 7 Contactor harness plug 6158_20 Model KDP & KMP Contactors Module Number Key Model Designation Code Model K K K K K K K K K K K K K K K K K K Mechanism Transition D.Contactor. M D. M D. M D. D. M D. F C. F C. K. 5. M D. M G. M C. J. D. F C. K. M D. K. J. D. M D. K. M P P P P P P P P P P P P P P P P P P Controls A A A A A A A A A A A A A A A A A A Voltage C. M G. 58 TP-6158 11/05 . M Poles N T V N T V N T V N T V N T V N T V Enclosure all all all all all all all all all all all all all all all all all all Current Rating 100 100 100 200 200 200 100 100 100 200 200 200 400 400 400 400 400 400 Module Number GM30222-KA1 GM30222-KA2 GM30222-KA3 GM30222-KA4 GM30222-KA5 GM30222-KA6 GM30222-KA7 GM30222-KA8 GM30222-KA9 GM30222-KA10 GM30222-KA11 GM30222-KA12 GM30223-KA1 GM30223-KA2 GM30223-KA3 GM30223-KA4 GM30223-KA5 GM30223-KA6 Please refer to instructions on page 3 for an explanation of how to use this table. M D. F C. D. K. K. M G. D. M D. D. J. M G. M D. M D. D. F C. OD Washer. 4 P Contactor. 400 A. contactor Harness. 2 P Contactor. series. series. contactor Lug. PT. PT. PT. 3 P Contactor. 200 A. series.875 in. hex cap Bolt. spring. . ATS lug sensing Terminal. series. series. 400 A. 400 A. 4 P See page 60 for contactor components 1 6 6 12 6 6 6 2 1 1 9 9 18 9 9 9 2 1 1 12 12 24 12 12 12 2 1 6 6 12 6 6 6 2 1 1 12 12 24 12 12 12 2 TP-6158 11/05 GM30223-KA6 59 GM30222-KA12 GM30222-KA1 GM30222-KA2 GM30222-KA3 GM30222-KA4 GM30222-KA5 GM30222-KA6 GM30222-KA7 GM30222-KA8 GM30222-KA9 . series. plain. connector Contactor. hex cap Boot. PT. aluminum Lug.406 ID x 1 in. series. spring Washer. PT. plain. 2 P Contactor. ATS lug sensing Washer.75 OD Washer. contactor Harness. spring Bolt. OD Bolt. 100 A. 4 P See page 60 for contactor components 1 1 1 1 1 1 1 1 9 9 9 9 9 2 1 1 1 1 1 1 1 1 1 12 12 24 12 12 12 2 12 6 6 6 9 18 9 9 9 2 12 6 12 24 6 6 12 6 6 6 2 12 12 2 2 1 12 2 6 6 2 12 6 12 12 12 6 6 6 9 12 6 6 6 6 6 2 1 9 9 9 9 9 2 1 12 12 12 12 12 2 400-Amp Modules Quantity Module GM30223-KA1 GM30223-KA2 GM30223-KA3 GM30223-KA4 GM30223-KA5 1 9 9 18 9 9 9 2 1 1 1 Item 1 1 2 3 4 5 6 6 7 8 8 8 Part Number GM29450 GM32467 X-6207-9 GM31855 X-25-118 X-6086-24 X-6238-4 X-83-7 321330 GM29054 GM29055 GM29056 Description Harness. 200 A. 100 A. OD Washer. contactor Harness. terminal. . PT. series. PT.312 ID x .39 ID x . aluminum Terminal. Model KDP & KMP 100-400 Amp 100-200-Amp Modules Quantity Module GM30222-KA10 GM30222-KA11 1 9 9 18 9 9 9 2 1 1 1 Item 1 1 1 1 2 2 3 3 4 4 5 5 6 6 6 7 8 8 8 8 8 8 Part Number GM29448 GM29449 GM32466 GM32465 X-6207-6 GM28413 GM31854 GM31855 X-25-20 X-25-18 X-6086-24 X-6086-25 X-465-2 X-125-5 X-82-6 321330 GM29048 GM29050 GM29052 GM29049 GM29051 GM29053 Description Harness.391 ID x . contactor Lug. hex cap Nut. 2 P Contactor. zinc Boot. contactor Harness. connector Contactor.Contactor. PT. terminal Terminal. ATS lug sensing Washer. hex cap Bolt. 200 A. 3/8-16. plain. 100 A. hex. 3 P Contactor. 3 P Contactor. .81 in. PT. . series. terminal. Contactor. Model KDP & KMP 100-400 Amp Contactor Components 1 2 10 3 8 4 5 13 9 8 9 7 12 6 11 14 6158_20 * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. See Introduction for more instructions. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number 60 TP-6158 11/05 . parts. 100 A Chute. T V N. arc. closing Coil. auxiliary Indicator. T V Poles/Wires 2. ON-OFF (B) Coil. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number TP-6158 11/05 61 . control Barrier. 3 4 2. 200 A Chute. arc. manual Switch. Closing Coil Poles/Wires Code N. aux contact Switch. 400 A Item 12. arc. 100 A Clip. select Coil. spring. 3 4 Amps 100 100 200 200 400 400 Part Number GM32488 GM32489 GM32489 GM32490 GM32491 GM32492 * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. trip. See Introduction for more instructions. trip. T V N. 3 4 2. spring. ON-OFF (A) Indicator. parts. 400 A Clip. 200 A Clip. spring. 400 A Mechanical unit Circuit board (bridge rectifier) Handle. 100/200 A Coil. Model KDP & KMP 100-400 Amp Contactor Components Item 1 2 2 2 3 3 3 4 5 6 7 8 9 10 11 12 13 14 14 Part Number * GM32477 GM32478 GM32479 GM32480 GM32481 GM32482 * * GM32475 GM32483 GM32484 GM32485 GM32486 GM32487 See chart GM32496 GM32498 GM32499 Description Current-carrying unit (without arc chutes) Chute.Contactor. Contactor. 6 Contactor harness plug Item 1 Contactor harness is not shown. 5. Model KDP & KMP 600 Amp 2 3 7 4. 8 6158_20 62 TP-6158 11/05 . F C. TP-6158 11/05 GM30224-KA6 63 . F G. M Poles N T V N T V Enclosure all all all all all all Current Rating 600 600 600 600 600 600 Module Number GM30224-KA1 GM30224-KA2 GM30224-KA3 GM30224-KA4 GM30224-KA5 GM30224-KA6 Please refer to instructions on page 3 for an explanation of how to use this table. D. 600 A. M G. connector Contactor. OD Washer. hex. 2 P Contactor. ATS lug sensing Washer. hex cap (emergency lugs) Bolt. zinc (normal and load lugs) Boot. series. 600 A. contactor Harness. M D. M D. PT. M D. M P P P P P P Controls A A A A A A Voltage C. hex cap (load lugs) Nut. 4 P 1 6 6 20 12 4 4 4 8 2 1 1 9 9 30 18 6 6 6 12 2 1 1 12 12 40 24 8 8 8 16 2 1 6 6 20 12 4 4 4 8 2 1 1 12 12 40 24 8 8 8 16 2 Model KDP & KMP 600 Amp Contactors Module Number Key Model Designation Code Model K K K K K K Mechanism Transition D. M G. PT. F C. K. 3 P Contactor.406 ID x 1 in. Model KDP & KMP 600 Amp Quantity Module GM30224-KA1 GM30224-KA2 GM30224-KA3 GM30224-KA4 GM30224-KA5 1 9 9 30 18 6 6 6 12 2 1 1 1 Item 1 1 2 3 4 5 6 6 6 6 7 8 8 8 Part Number GM29451 GM32464 297981 GM31855 X-25-118 X-6086-6 X-6238-17 X-6238-5 X-6238-6 X-83-7 321330 GM29057 GM29058 GM29060 Description Harness. aluminum Terminal. M D. D. terminal.spring Bolt.Contactor. K. plain. contactor Lug. D. hex cap (normal lugs) Bolt. series. J. PT. 600 A. . M D. 3/8-16. J. K. series. J. parts. See Introduction for more instructions. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number 64 TP-6158 11/05 . 12 10 13 4 14 15 8 9 6158_20 * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co.Contactor. Model KDP & KMP 600 Amp Contactor Components 6 7 5 3 2 1 Item 11 Terminal Cover is not shown. 2-pole. terminal. 600 A Mechanical unit Circuit board (bridge rectifier) Handle. fixed A-side Contact. See Introduction for more instructions. trip Cover. manual Switch. fixed B-side Contact. moving A-side Contact. parts. closing. terminal. moving B-side * Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. 4-pole Contact. select Coil. control Barrier. terminal.Contactor. aux contact Switch. closing. Model KDP & KMP 600 Amp Contactor Components Item 1 2 3 4 5 6 7 8 8 9 10 11 11 11 12 13 14 15 Part Number GM32471 * * GM32476 GM32483 GM32484 GM32485 GM32494 GM32495 GM32497 GM32500 GM32472 GM32473 GM32474 * * * * Description Chute. arc. 2-pole Cover. 3-pole Cover. auxiliary Coil. 3-pole Coil. 4-pole Coil. Transfer Switch Serial Number Model Mechanism Transition Controls Model Designation Voltage Poles Enclosure Current Rating Connections Contactor Serial Number TP-6158 11/05 65 . Literature Qty. 3/8 in. 3/16 in. 1/4 in. Description 1 1 1 1 1 Warranty. internal/external Installation Instructions GM22502 GM22530 SWJ-1004-1414 X-283-9 X-431-48 X-283-21 X-283-3 X-283-11 X-67-114 X-6210-2 X-22-12 TT-1320 GM22532 GM22531 GM22529 Unique Parts 240 V 480 V 600 V Common Parts GM22498-KP1 GM22498-KP2 GM22498-KP3 GM22498-KP4 66 TP-6158 11/05 . annunciator Decal. GM28938-KP1S. danger Connector. 1/4-20 Lockwasher. pushon. eyelet. touch screen overlay Enclosure. plug Bracket. eyelet. 1/4 in. wiring Jumper lead Terminal. thread forming Nut. 16-14 gauge Terminal. 3/8 in. #10 eyelet. GM29905-KP1. 1-year limited O/I/M Model KCT/KCP ATS S/M ATS P/C Model KCT/KCP/KBT/KBP/KDP/KMP ATS O/I/M Model KDT/KMT/KDP/KMP Part Number TP-5373 TP-6126 TP-6127 TP-6158 TP-6225 Accessories Annunciator Kits Kits: GM28938-KP1. Description 1 1 1 1 1 1 4 1 1 1 4 1 1 Annunciator Battery. slotted pan head machine Panel. annunciator Decal. and GM29905-KP1S Qty. 1/4-20 x 3/4 in. 16-22 gauge Terminal. Terminal. annunciator Installation Instructions Common Parts GM31026 GM31562 GM28938-KP1 Unique Parts GM28938-KP1S GM29905-KP1 GM29905-KP1S GM29618 GM28885 362176 GM23792 GM29233 GM29524 GM29525 GM29542 X-50-73 TT-1343 GM29619 GM28885 GM29618 GM29619 GM29524 X-50-73 GM30040 GM30040 Battery Charger Kits. 10-12 gauge Screw. 16-22 ga. 30-800 A Kits: GM22498-KP1 to GM22498-KP4 208 V Qty. mtg Power supply Decal Screw. Description 1 1 2 1 2 2 2 2 1 4 1 1 Battery charger Harness. eyelet. mtg Panel. 16-22 gauge Terminal. eyelet.C. 60 Hz Qty. Terminal. alarm contacts Decal. mounting Jumper lead Terminal. eyelet. 1000-4000 A Kits: GM22498-KP5 to GM22498-KP8 208 V Qty. #10 eyelet. 3 A. 3/16 in. ATS alarm Enclosure Panel. 10-12 gauge Screw. 10 A Terminal block. mounting Terminal block Strap. internal/external Installation Instructions GM22502 GM22530 GM22398 SWJ-1004-1414 X-283-9 X-431-48 X-283-21 X-283-3 X-283-11 X-67-114 X-6210-2 X-22-12 TT-1320 GM22532 GM22531 GM22529 Unique Parts 240 V 480 V 600 V Common Parts GM22498-KP5 GM22498-KP6 GM22498-KP7 GM22498-KP8 Chicago Alarm Accessory Kit Qty. 6-position Fuse holder. 1/4-20 Lockwasher. amber Light module Bulb. red Operator. 16-14 gauge Terminal. mounting Bracket. 16-22 gauge Terminal. 120 VAC. Description 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 Installation Instructions Decal. holddown Harness. Description 1 1 1 1 Modem Null modem Connector Installation Instructions GM29509-KP1 Part Number 294987 GM29363 GM29364 TT-1349 TP-6158 11/05 67 . thread forming Nut. 3/8 in. ATS (includes the following) Relay. 1/4 in. alarm A. vibrating Switch. 120V Horn. 250 V GM26313-KP1 Part Number TT-1342 X-6246-12 GM26313 269958 295314 322557 GM20928 GM26166 GM26167 GM26168 GM26169 GM26312 GM28444 GM28446 GM28447 GM28448 GM28449 GM28550 X-405-2 X-6124-5 GM30444 243273 Device Modem Kit. contact Operator. 16-22 ga.Accessories Battery Charger Kits. pushon. Kohler Power System Alarm assembly. eyelet. inline Block. Description 1 1 1 2 1 2 2 2 2 5 4 1 1 Battery charger Harness. wiring Panel. 16-22 gauge Terminal. 1/4 in. 3/8 in. wiring Chicago alarm Fuse. pushbutton Decal. 1/4-20 x 3/4 in. continued Device Modem Kit.Accessories. cable tie Tie. PC mounting Screw. sheet metal Installation Instructions GM21359-KA1(KP1) Part Number GM21115-A GM21332 GM21333 X-67-143 TT-1316 Input/Output Module Mounting 3 Foot Cable Qty. 3/8 in. PC mounting Pin. pin extractor Base. PC mounting Screw. wiring GM26139-KA1(KP1) Part Number GM24168 GM21332 GM21333 X-67-143 TT-1340 GM28627 Line To Neutral Voltage Monitoring Module. cross recess. Description 1 3 8 2 1 1 Circuit board assembly Module. lock. cable Terminal. PC mounting Pin. Description 1 2 8 2 1 Circuit board assembly Module. I/O module Harness. Installation Instructions GM23425-KA1(KP1) Part Number 241918 298776 X-468-1 X-283-21 SWN-1866-19200 TT-1328 68 TP-6158 11/05 . 10-32 Nut. I/O module Washer. eyelet Lead. cross recess. Description 1 1 1 1 Modem Null modem Connector Installation Instructions GM29509-KP2 Part Number 353071 GM29363 GM29364 TT-1349 Input/Output Module Qty.743 in. 1/4-20 Installation Instructions GM21360-KA1(KP1) Part Number GM21330 GM21328 GM21334 GM21341-1 X-22-12 X-6210-1 X-6210-2 TT-1316 Battery Option Board Qty. 50 Hz Qty. 30-800 Amp Qty. 66 in. . Description 1 3 3 3 3 1 Tool. Description 1 1 1 1 1 4 5 1 Pan. OD Nut. accessory mounting Rail. DIN Cover.262 ID x . sheet metal Installation inductions Diagram. optical USB interface Connector. 30 A. thread-forming Installation Instructions GM23469-KA1 Part Number 353390 GM13641 GM23491 GM23492 X-6124-4 X-6124-5 X-6129-16 X-6134-14 X-6135-3 GM23502 X-67-113 TT-1330 Monitor III Software Qty. null modem Connector Converter. Windows Monitor III O/M Monitor III Software TT Converters & Connections. hex washer. 121 Ohm GM41141-KP1 Part Number GM16657 GM29225 GM41097 TP-6347 TT-1405 X-6058-27 Monitor III Software w/Modem Qty. Description 3 1 1 1 1 1 4 2 2 1 8 1 Contactor Relay Transformer Bracket.Accessories. Monitor III Resistor. 60 Hz Qty. eyelet Lead. cable Terminal. din Screw. null modem USB interface Software. DB9M/DB9F. 600 V Fuse. Windows Monitor III Modem. 250 V Fuse. device O/M Monitor III Software TT Converters & Connections. 120 in. 600 V Rail. 2 A. 121 Ohm GM41141-KP2 Part Number GM16658 GM17837 GM29225 GM29363 GM29364 GM41096 GM41097 GM41115 TP-6347 TT-1405 X-6058-27 PC to External Modem Kit. AT modem Isolator. 1000-4000 Amp Qty. RS232/RS485 Software. holddown Fuse holder. Description 1 1 1 1 1 1 Cable. cable tie Tie. Description 1 1 1 1 1 1 1 1 1 1 1 Cable. Monitor III Resistor. continued Line To Neutral Voltage Monitoring Module. 5 A. Description 1 3 3 3 3 1 Tool. 3/8 in. pin extractor Base. Installation Instructions GM23425-KA2(KP2) Part Number 241918 298776 X-468-1 X-283-21 SWN-18120-19200 TT-1328 Load Shed Module Qty. mounting Socket Strap. Description 1 1 1 1 Connector Cable Modem Installation Instructions GM29508-KP1 Part Number 294988 GM29362 294986 TT-1349 TP-6158 11/05 69 . DB9M\DB25M. 3-position Decal. Description 1 3 8 2 1 I/O circuit board Module. Description 1 2 1 1 1 GM23173-KA1 Part Number GM20926 — GM20929 GM11496 GM21286 Switch assembly. switch assembly (included with GM20927) Contact assembly (1 NO contact) Terminal block. sheet metal Installation Instructions GM23159-KA1(KP1) Part Number GM21115-A GM21332 GM21333 X-67-143 TT-1316 RS232 Connector Qty. Description 1 Harness. Description 1 1 1 1 Connector Cable Modem Installation Instructions GM29508-KP2 Part Number 294988 GM29362 353072 TT-1349 Preferred-Source Selector Switch Qty. preferred source Harness. Description 1 1 1 Cable. supervised transfer control 70 TP-6158 11/05 . DB9M\DB9F. 9-pin ribbon (used with GM20933-KA1) Installation Instructions Supervised Transfer Control Switch (for non-automatic operation) Qty. PC mounting Screw. 2-position Key. 9-pin ribbon GM23010-KA1(KP1) Part Number GM10945 Setup Software Qty. 2-position Decal. plug. Windows MPAC O/M MPAC setup program GM23174-KP1 Part Number GM16657 GM23177 TP-6135 Supervised Transfer Control Switch (for automatic operation) Qty. PC mounting Pin. 3-position Key. 3-position Key. Null Modem Software. continued PC to External Modem Kit. 3-position Decal. 50 Hz Qty. switch assembly (included with GM20926) Contact assembly (1 NO/1 NC contacts) Connector. Description 1 2 1 1 1 1 1 GM20933-KP1(KA1) Part Number GM20927 — GM20928 GM20930 GM21287 GM10945 TT-1317 Switch assembly. 9-pin ribbon (used with GM20932-KA1) Installation Instructions Programmable Input/Output Module Qty. plug. supervised transfer control Harness. switch assembly (included with GM20926) Contact assembly (1 NO/1 NC contacts) Connector. Description 1 2 1 1 1 1 1 GM20932-KA1(KP1) Part Number GM20926 — GM20929 GM11496 GM21286 GM10945 TT-1318 Switch assembly.Accessories. padlock Cover. compression latch Nut. latch Latch. USB Qty.Accessories. 10-32 Installation Instructions TP-6158 11/05 71 . security (with window) Bracket. RS232 to RS485 Operation/Installation Manual Surveyor Software User Interface Covers with Padlock Unique Parts 30-800 A 1000-4000 A Common GM22703-KA1 GM22703-KA2 GM22703-KA5 GM22703-KA3 GM22703-KA4 Parts GM20576 (2) GM22504 GM22533 GM22534 GM20574 X-6210-1 TT-1319 GM20576 (2) GM22505 GM20576 (2) GM22504 GM20576 (1) GM22504 GM20576 (1) GM22505 Qty. Parallel Qty. Description 1 1 1 1 GM29223-KP1 Part Number GM29225 GM29226 GM29361 TP-6214 USB interface MPAC Surveyor Software CD Converter. RS232 to RS485 Operation/Installation Manual Surveyor Software Surveyor. Description 1 1 1 1 GM29223-KP2 Part Number GM29224 GM29226 GM29361 TP-6214 Parallel interface MPAC Surveyor Software CD Converter. Description — 1 1 1 1 2 6 1 Bracket. compression (key operated) Key. continued Surveyor. security Cover. Notes 72 TP-6158 11/05 . A/V avg. H2O in. et cetera (and so forth) exh. feet foot pounds (torque) feet per minute gram gauge (meters. FS ft. ft. HVAC HWT Hz IC ID IEC IEEE IMS in. gen. as stated. block (engine) block heater brake mean effective pressure bits per second brass before top dead center British thermal unit British thermal units per minute Celsius. ADV AHWT AISI ALOP alt. cfh TP-6158 11/05 . in. HS hsg. high engine temperature hexagon mercury (element) hex head hex head cap horsepower hour heat shrink housing heating. flex. g ga. HxWxD HC HCHT HD HET hex Hg HH HHC HP hr. female fiberglass flat head machine (screw) fluid ounce flexible frequency full scale foot. continued CPVC chlorinated polyvinyl chloride crit. V. engine EPA Environmental Protection Agency EPS emergency power system ER emergency relay ES engineering special. Al ANSI ampere after bottom dead center alternating current analog to digital analog to digital converter adjust. department dia. I/O IP ISO J JIS k K external Fahrenheit. lb. centigrade calorie California Air Resources Board circuit breaker cubic centimeter cold cranking amps counterclockwise Canadian Electrical Code certificate. identification International Electrotechnical Commission Institute of Electrical and Electronics Engineers improved motor starting inch inches of water inches of mercury inch pounds incorporated industrial internal internal/external input/output iron pipe International Organization for Standardization joule Japanese Industry Standard kilo (1000) kelvin Appendix 73 AO API approx. estimated E-Stop emergency stop etc. gov. cubic inch cw. gal. CARB CB cc CCA ccw. GRD gr. gross equipment ground gross weight height by width by depth hex cap high cylinder head temperature heavy duty high exhaust temperature. wt. for example (exempli gratia) EG electronic governor EGSA Electrical Generating Systems Association EIA Electronic Industries Association EI/EO end inlet/end outlet EMI electromagnetic interference emiss./ext. aux. approximately as required. diameter DI/EO dual inlet/end outlet DIN Deutsches Institut fur Normung e. emer. certification./min. and air conditioning high water temperature hertz (cycles per second) integrated circuit inside diameter. battery charging battery charging alternator Battery Council International before dead center brake horsepower black (paint color). FHM fl. int. as suggested American Society of Engineers American Society of Mechanical Engineers assembly American Society for Testing Materials after top dead center automatic transfer switch automatic auxiliary audiovisual average automatic voltage regulator American Wire Gauge appliance wiring material battery before bottom dead center battery charger. engineered special ESD electrostatic discharge est. exhaust ext. gph gpm gr. C cal. BMEP bps br.g. AVR AWG AWM bat. ASTM ATDC ATS auto. int. critical CRT cathode ray tube CSA Canadian Standards Association CT current transformer Cu copper cu. ventilation. certified cubic feet per hour cfm CG CID CL cm CMOS cubic feet per minute center of gravity cubic inch displacement centerline centimeter complementary metal oxide substrate (semiconductor) cogen. Hg in. connection cont. CEC cert. A.. AR AS ASE ASME assy. amp ABDC AC A/D ADC adj. ASA) anticipatory only American Petroleum Institute approximate. (also Deutsche Industrie Normenausschuss) DIP dual inline package DPDT double-pole. genset GFI GND. lb. ft. oz.Appendix A Abbreviations The following list contains abbreviations that may appear in this publication. clockwise CWC city water-cooled cyl. single-throw DS disconnect switch DVR digital voltage regulator E. in. F fglass. double-throw DPST double-pole. cylinder D/A digital to analog DAC digital to analog converter dB decibel dBA decibel (A weighted) DC direct current DCR direct current resistance deg. as requested as supplied. emission eng. blk. freq. cogeneration com communications (port) coml commercial Coml/Rec Commercial/Recreational conn. BTDC Btu Btu/min. htr. ind. Inc. ° degree dept. BBDC BC BCA BCI BDC BHP blk. adjustment advertising dimensional drawing anticipatory high water temperature American Iron and Steel Institute anticipatory low oil pressure alternator aluminum American National Standards Institute (formerly American Standards Association. emergency (power source) EDI electronic data interchange EFR emergency frequency relay e. wire size) gallon generator generator set ground fault interrupter ground governor gallons per hour gallons per minute grade. kiloampere kilobyte (210 bytes) kilogram kilograms per square centimeter kgm kilogram-meter kilograms per cubic meter kg/m3 kHz kilohertz kJ kilojoule km kilometer kOhm. MΩ megohm MOV metal oxide varistor MPa megapascal mpg miles per gallon mph miles per hour MS military standard m/sec. TD TDC TDEC TDEN TDES TDNE TDOE TDON temp. cubic meters per minute mA milliampere man. overspeed OSHA Occupational Safety and Health Administration OV overvoltage oz. rotating revolutions per minute right side room temperature vulcanization Society of Automotive Engineers standard cubic feet per minute silicon controlled rectifier second Systeme international d’unites. UF UHF UL UNC UNF univ. numbers NPS National Pipe. manual max. ounce p. gas NBS NC NEC NEMA rly. minimum. sq. term. mile mil one one-thousandth of an inch min. shd. Inc. underspeed ultraviolet. SI SI/EO sil. meters per second MTBF mean time between failure kA KB kg kg/cm2 mean time between overhauls mounting megawatt milliwatt microfarad normal (power source) not available. NA nat. load shed LED light emitting diode Lph liters per hour Lpm liters per minute LOP low oil pressure LP liquefied petroleum LPG liquefied petroleum gas LS left side Lwa sound power level. Taper-Fine NR not required. potential ppm parts per million PROM programmable read-only memory psi pounds per square inch pt. International System of Units side in/end out silencer serial number single-pole. rpm RS RTV SAE scfm SCR s. turbo. TIF TIR tol. page. quarts qty. xfmr relay root mean square round read only memory rotate. quart. normal relay ns nanosecond OC overcrank OD outside diameter OEM original equipment manufacturer OF overfrequency opt. mΩ milliohm MOhm. Straight-coupling NPT National Standard taper pipe thread per general use NPTF National Pipe.. Straight NPSC National Pipe. milli (1/1000) M mega (106 when used with SI units). typ. radiator. cm sq. A weighted LWL low water level LWT low water temperature m meter. SN SPDT SPST spec. pound. in. option. norm. maximum MB megabyte (220 bytes) MCM one thousand circular mils MCCB molded-case circuit breaker meggar megohmmeter MHz megahertz mi. double-throw single-pole. US UV V VAC VAR VDC VFD VGA VHF W WCR w/ w/o wt. MW mW μF N. remote Res/Coml Residential/Commercial RFI radio frequency interference RH round head RHM round head machine (screw) MTBO mtg. kΩ kilo-ohm kPa kilopascal kph kilometers per hour kV kilovolt kVA kilovolt ampere kVAR kilovolt ampere reactive kW kilowatt kWh kilowatt-hour kWm kilowatt mechanical L liter LAN local area network L x W x H length by width by height lb. radius RAM random access memory RDO relay driver output ref. rms rnd. reference rem. not applicable natural gas National Bureau of Standards normally closed National Electrical Code National Electrical Manufacturers Association NFPA National Fire Protection Association Nm newton meter NO normally open no. ∅ phase PHC Phillips head crimptite (screw) PHH Phillips hex head (screw) PHM pan head machine (screw) PLC programmable logic control PMG permanent-magnet generator pot potentiometer. single-throw specification(s) square square centimeter square inch stainless steel standard steel tachometer time delay top dead center time delay engine cooldown time delay emergency to normal time delay engine start time delay normal to emergency time delay off to emergency time delay off to normal temperature terminal telephone influence factor total indicator reading tolerance turbocharger typical (same in multiple locations) underfrequency ultrahigh frequency Underwriter’s Laboratories. pint PTC positive temperature coefficient PTO power takeoff PVC polyvinyl chloride qt. undervoltage volt volts alternating current voltampere reactive volts direct current vacuum fluorescent display video graphics adapter very high frequency watt withstand and closing rating with without weight transformer 74 Appendix TP-6158 11/05 . ROM rot. nos. pages PC personal computer PCB printed circuit board pF picofarad PF power factor ph. minute misc. pounds lbm/ft3 pounds mass per cubic feet LCB line circuit breaker LCD liquid crystal display ld.. optional OS oversize.. pp. SS std. male m3 cubic meter m3/min. miscellaneous MJ megajoule mJ millijoule mm millimeter mOhm. number. unified coarse thread (was NC) unified fine thread (was NF) universal undersize. sec. stl. quantity R replacement (emergency) power source rad. specs sq. tach. Use SAE flat washers with whiz nuts. Below top of nut Figure 1 Acceptable Bolt Lengths 5 6 4 G-585 1. Always use a washer between hardware and a slot. Steps for common hardware application: 1. hardware Exit hole types Figure 2 Acceptable Hardware Combinations TP-6158 11/05 Appendix 75 . 2. dia. Hardware that is greater than 1/2 inch in diameter takes a standard nut and SAE washer. use Figure 1 as a guide. or standard nuts and preloading (torque) of the bolt in all other applications. See Figure 2. General Torque Specifications. 4. Always use a washer under a nut (see 2 above for exception). dia. Min. Cap screw Entry hole types Standard nut and SAE washer Whiz nut or spiralock: up to 1/2 in. Determine exit hole type: fixed female thread (weld nut). or slotted. For round and slotted exit holes. spiralock nuts. which depicts the preceding hardware configuration possibilities. Bolt/Screw Length: When bolt/screw length is not given. 1 full thread beyond top of nut 3. 1/2 of bolt diameter 2. b. Refer to Figure 2. or 1/2 inch in diameter or less. 6. Determine entry hole type: round or slotted. determine if hardware is greater than 1/2 inch in diameter. Hardware 1/2 inch or less in diameter can take a properly torqued whiz nut or spiralock nut. 3. 4. 3. round. Washers and Nuts: Use split lock washers as a bolt locking device where specified. Unacceptable Nut/Bolt Clearance 3 1 2 Preferred Nut/Bolt Clearance 1 2 3 G-585 1. hardware Weld nuts: above 1/2 in. a minimum length of one thread beyond the nut and a maximum length of 1/2 the bolt/screw diameter beyond the nut is the preferred method. c. Use a washer under a bolt when the female thread is fixed (weld nut). 2. As a general rule. and other torque specifications in the service literature. See Appendix C. Follow these SAE washer rules after determining exit hole type: a. 5.Appendix B Common Hardware Application Guidelines Use the information below and on the following pages to identify proper fastening techniques when no specific reference for reassembly is made. ) Nm (in.00 M16 x 1.) Nm (ft.50 M14 x 2.) Nm (ft.50 Notes: 1. lb.) Nm (ft. lb. lb.) Nm (ft. 4.6) (11) (11) (22) (23) (39) (41) (61) (64) (94) (97) (132) (140) 9.0 103.50 M10 x 1.) Assembled into Cast Iron or Steel Grade 2 1.0 53.9 24.0 24.) Nm (in.9 6.Appendix C General Torque Specifications American Standard Fasteners Torque Specifications Torque Measurement Nm (in.0 56.0 133.0 363.0 (4.) Nm (ft.50 M18 x 1.0 81.25 x 1.9 Size (mm) M6 M8 M8 x 1. lb.0 259.125.5 53.5 23. lb. 76 Appendix TP-6158 11/05 . These values are based on new plates threads.0 113.) Nm (ft.0 273.0 1109. lb.0 126.6 3.0 85.75 M12 x 1.0 95.50 M18 x 2. lb.0 60.) Nm (ft.0 259.7 23.) Nm (in. Hardware threaded into aluminum must have two diameters of thread engagement or may require 30% or more reduction in the torque.0 66.0 194.0 16.6 14.0 87.0 31.0 287.0 91. Do not use these values when the torque values are specified on the assembly drawing.8 or 8.8 Grade 10. lb.0 130. lb. 3.0 127. Measured in Nm (ft.0 278.3 29. lb.0 60.0 1214.0 80.) Nm (in.0 222.0 132.0 413.0 30.0 27.00 x 1.0 68.0 133.0 43.0 42.0 85.0 34.1 13.0 209.2 21. lb.00 6.0 92. lb.8 Grade 5.0 208.0 60.0 146. lb.0 289.9 2.) Nm (ft. lb.0 179.0 390. lb.0 83.6 10.0 47.0 513.) Nm (ft.0 (16) (26) (26) (60) (72) (120) (132) (18) (20) (29) (32) (44) (49) (60) (67) (83) (94) (147) (164) (191) (209) Size 8-32 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 1-8 1-12 Grade 5 2.0 115.0 65.0 199.2 15.0 180.8 8.0 122.0 189.0 325.) Nm (ft.0 45.0 458.0 183.8 12.25 M12 x 1.0 283. Increase values by 15% if non-plated threads are used.8 32.8 2. lb.) Nm (in.8 Grade 8.0 (132) (144) (264) (288) (39) (44) (63) (70) (96) (108) (138) (154) (191) (216) (338) (378) (818) (895) Assembled into Aluminum Grade 2 or 5 See Note 3 Metric Fasteners Torque Specifications.0 (10) (24) (25) (48) (50) (85) (90) (133) (140) (205) (212) (288) (305) See Note 3 M10 x 1.0 39.) Nm (ft. lb.1 38. 2.) Nm (in.0 148. lb.0 190. lb.50 M16 x 2.) Assembled into Assembled into Cast Iron or Steel Aluminum Grade 5.) Nm (ft.0 201.) Nm (ft. lb.0 187.) Nm (ft.0 68. lb.00 M14 x 1.0 721.0 128.9 16.0 789.0 (7) (17) (18) (34) (35) (59) (63) (93) (98) (143) (148) (201) (213) 13.0 293. Torques are calculated as equivalent stress loading to American hardware and approximately a preload of 90% of yield strength and friction coefficient of 0. lb.0 (20) (32) (32) (96) (108) (192) (204) (28) (31) (44) (50) (68) (76) (98) (109) (135) (153) (240) (268) (532) (582) Grade 8 — — — 14.3 3.6 33. Studs. Bolts. Phillipsr screw is a registered trademark of Phillips Screw Company. 5. and Nuts) M8-1.8 shown 5. Bolts.8 Washers Washer Styles Plain Split Lock or Spring Spring or Wave External Tooth Lock Internal Tooth Lock Drive Styles Hex Hex and Slotted Internal-External Tooth Lock Phillipsr Slotted Hex Socket Allent head screw is a trademark of Holo-Krome Co. and Nuts) 1/4-20 x 1 Length In Inches (Screws and Bolts) Threads Per Inch Major Thread Diameter In Fractional Inches Or Screw Number Size Plain Washers 9/32 x 5/8 x 1/16 Thickness External Dimension Internal Dimension Metric (Screws.Appendix D Common Hardware Identification Screw/Bolts/Studs Head Styles Hex Head or Machine Head Hex Head or Machine Head with Washer Flat Head (FHM) Round Head (RHM) Pan Head Hex Socket Head Cap or Allent Head Cap Hex Socket Head or Allent Head Shoulder Bolt Sheet Metal Screw Stud Nuts Nut Styles Hex Head Lock or Elastic Square Cap or Acorn Wing Hardness Grades American Standard Grade 2 Grade 5 Grade 8 Grade 8/9 (Hex Socket Head) Metric Number stamped on hardware. Sample Dimensions American Standard (Screws.25 x 20 Length In Millimeters (Screws and Bolts) Distance Between Threads In Millimeters Major Thread Diameter In Millimeters Lock Washers 5/8 Internal Dimension TP-6158 11/05 Appendix 77 . Studs. 134 #4 #6 #8 #10 1/4 5/16 3/8 7/16 1/2 5/8 3/4 1 X-25-46 .00 3/4-10 x 3.75 1/2-20 x 1.062 1.75 5/16-18 x 3.00 7/16-14 x 2.25 1-8 x 3.022 .75 3/8-16 x .75 3/8-16 x 3.50 Part No.00 3/8-16 x 1.50 3/8-16 x 6.812 X-25-127 1.25 3/8-16 x 1.125 X-25-9 .00 5/8-11 x 2.00 5/16-24 x 2.00 1/4-20 x 1.406 X-25-34 .50 5/8-11 x 2.25 3/8-16 x 2.00 3/4-10 x 1.00 7/16-14 x 1.75 5/8-11 x 4.00 5/8-18 x 2.00 5/16-18 x 5.75 3/8-16 x 2. Dimensions Hex Head Bolts (Grade 5) X-465-17 X-465-6 X-465-2 X-465-16 X-465-18 X-465-7 X-465-8 X-465-9 X-465-10 X-465-11 X-465-12 X-465-14 X-465-21 X-465-25 X-465-20 X-125-33 X-125-23 X-125-3 X-125-31 X-125-5 X-125-24 X-125-34 X-125-25 X-125-26 230578 X-125-29 X-125-27 X-125-28 X-125-22 X-125-32 X-125-35 X-125-36 X-125-40 X-125-43 X-125-44 X-125-30 X-125-39 X-125-38 X-6238-2 X-6238-10 X-6238-3 X-6238-11 X-6238-4 X-6238-5 X-6238-1 X-6238-6 X-6238-17 X-6238-7 X-6238-8 X-6238-9 X-6238-19 X-6238-12 X-6238-20 X-6238-13 X-6238-18 X-6238-25 1/4-20 x .50 1/2-13 x 2.50 1/4-20 x .049 .625 .50 5/8-11 x 1.00 5/16-18 x 4.25 3/8-24 x 4.25 5/16-18 x 2.50 1/2-13 x 1.312 1.438 .50 5/16-18 x 1.00 1/2-20 x .065 .50 1/2-13 x 5.75 3/8-16 x 4.250 .62 3/8-16 x .25 7/16-14 x 1.75 1/4-20 x 2.50 5/16-18 x 2.50 1-8 x 2.75 5/8-11 x 2.50 3/8-16 x 3.88 5/16-18 x 1.656 X-25-29 .00 5/8-11 x 1.75 7/16-14 x 6.00 3/8-24 x 4.049 .62 5/16-18 x .50 3/4-10 x 3.50 7/16-14 x 2.25 1/2-13 x 1.88 3/8-16 x 1.75 3/8-16 x .25 1/4-20 x 2.50 1/2-13 x 4.75 1/2-13 x 3.75 5/16-24 x 2.065 .50 7/16-14 x .88 1/4-20 x 1.344 X-25-37 .75 5/8-11 x 3.25 5/16-18 x 1.00 5/16-18 x 2.50 5/8-11 x 6.00 1/2-13 x 1. American Standard Part No.25 1/4-20 x 1. Hex Nuts X-6009-1 X-6210-3 X-6210-4 X-6210-5 X-6210-1 X-6210-2 X-6210-6 X-6210-7 X-6210-8 X-6210-9 X-6210-10 X-6210-11 X-6210-12 X-6210-15 X-6210-14 X-85-3 X-88-12 X-89-2 Dimensions 1-8 6-32 8-32 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 1/2-13 7/16-20 1/2-20 5/8-11 3/4-10 1/2-20 Type Standard Whiz Whiz Whiz Whiz Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Standard Standard Standard Washers Part No.25 5/8-11 x 2. Dimensions Hex Head Bolts.219 X-25-40 .134 .00 1/2-13 x 2.75 1/2-13 x 2.00 3/8-16 x 3.25 3/4-10 x 1.50 5/16-24 x .687 .531 X-25-15 .50 3/8-16 x 2.50 5/16-18 x 5.469 X-25-26 .50 1/4-20 x 1.25 5/8-11 x 1.25 1/2-13 x 2. X-6238-14 X-6238-16 X-6238-21 X-6238-22 X-6024-5 X-6024-2 X-6024-8 X-6024-3 X-6024-4 X-6024-11 X-6024-12 X-129-15 X-129-17 X-129-18 X-129-19 X-129-20 X-129-21 X-129-22 X-129-23 X-129-24 X-129-25 X-129-27 X-129-29 X-129-30 X-463-9 X-129-44 X-129-51 X-129-45 X-129-52 X-6021-3 X-6021-4 X-6021-2 X-6021-1 273049 X-6021-5 X-6021-6 X-6021-7 X-6021-12 X-6021-11 X-6021-10 X-6021-9 X-6239-1 X-6239-8 X-6239-2 X-6239-3 X-6239-4 X-6239-5 X-6239-6 X-792-1 X-792-5 X-792-8 3/8-24 x .75 5/16-18 x .50 5/16-18 x .50 3/4-10 x 2.00 5/16-18 x 1.38 1/4-20 x .062 78 Appendix TP-6158 11/05 .00 1-8 x 5.00 1/4-20 x 2.000 Bolt/ Thick.75 5/16-24 x 2. Screw .188 X-25-36 .50 3/8-16 x 1.75 7/16-14 x 1.095 .50 5/16-24 x 1.75 1/4-20 x .095 .049 .25 3/8-16 x 3.25 1/2-20 x 1.75 1/2-13 x 1.812 .375 .50 1/2-13 x 6.50 5/8-11 x 1.75 1/4-20 x 5.500 .Appendix E Common Hardware List The Common Hardware List lists part numbers and dimensions for common hardware items.00 1/4-28 x .38 1/4-28 x 1. ID OD .00 5/16-18 x 6.00 1/2-13 x 3.50 1/2-13 x .469 2.922 1.50 3/4-10 x 1.50 3/8-16 x 5.00 5/16-18 x .00 Part No.50 5/16-18 x 6.00 1/2-13 x 4.281 X-25-85 .00 3/4-10 x 2.065 .065 .75 5/16-18 x 2. cont.00 3/8-16 x 2.62 1/4-20 x .75 3/8-24 x 1.156 X-25-48 . 75 x 30* M12-1.75 x 16 M12-1.00 x 30 M6-1.50 x 180 M10-1.00 x 40 M6-1.25 x 80 M8-1.25 x 110 M8-1.50 x 50 M18-2.75 x 60 M12-1.80 x 16 M5-0.00 x 90 M16-2.50 x 90 M16-2. Part No.25 x 60 M8-1.25 x 30 M10-1.00 x 100* M16-2.00 x 70 M6-1.25 x 50* M10-1.25 x 50 M8-1.50 x 25* M10-1.50 x 100 M10-1.25 x 90 M8-1.00 x 60 M6-1.50 x 45* M16-2.50 x 65 M20-2.50 x 65 M10-1.50 x 50* M16-1.25 x 55 M8-1.25 x 70 M8-1.80 x 10 M5-0.00 x 30* M16-2.75 x 90 M12-1.50 x 120 M22-2.00 x 70 M6-1.00 x 12 M6-1.50 x 60 M20-2.25 x 130 M8-1.50 x 25 M14-2. Dimensions Hex Head Bolts (Partial Thread).80 x 30 M5-0.9.50 x 30* M12-1.25 x 140 M8-1.50 x 260 M10-1.25 x 30 M12-1.25 x 35 M10-1.25 x 30 M8-1.00 x 25 M14-1.70 x 12 M5-0.25 x 35 M8-1.25 x 20 M8-1.00 x 50 M16-2.80 x 20 M5-0.25 x 70* M8-1.25 x 75 M8-1.50 x 140 M10-1.25 x 20 M10-1.00 x 40 M16-1.25 x 12 M8-1.80 x 80 M5-0. Dimensions Hex Head Bolts (Partial Thread) M931-05055-60 M931-06040-60 M931-06055-60 M931-06060-60 M931-06060-SS M931-06070-60 M931-06070-SS M931-06075-60 M931-06090-60 M931-06145-60 M931-06150-60 M931-08035-60 M931-08040-60 M931-08045-60 M931-08050-60 M931-08055-60 M931-08055-82 M931-08060-60 M931-08070-60 M931-08070-82 M931-08075-60 M931-08080-60 M931-08090-60 M931-08095-60 M931-08100-60 M931-08110-60 M931-08120-60 M931-08130-60 M931-08140-60 M931-08150-60 M931-08200-60 M931-10040-82 M931-10040-60 M931-10045-60 M931-10050-60 M931-10050-82 M931-10055-60 M931-10060-60 M931-10065-60 M931-10070-60 M931-10080-60 M931-10080-82 M931-10090-60 M931-10090-82 M931-10100-60 M931-10110-60 M931-10120-60 M931-10130-60 M931-10140-60 M931-10180-60 M931-10235-60 M931-10260-60 M960-10330-60 M931-12045-60 M960-12050-60 M960-12050-82 M931-12050-60 M931-12050-82 M931-12055-60 M931-12060-60 M931-12060-82 M931-12065-60 M931-12075-60 M931-12080-60 M931-12090-60 M931-12100-60 M931-12110-60 M5-0.00 x 45* M16-2.50 x 90 M10-1.50 x 140 M20-2.00 x 65 M24-3.75 x 40 M12-1.50 x 160 M24-3.25 x 55* M8-1.00 x 55 M6-1.25 x 200 M10-1.75 x 55 M12-1.75 x 110 Part No.00 x 120 M16-2. TP-6158 11/05 Appendix 79 .80 x 50 M6-1.00 x 25 M6-1. continued M933-12016-60 M933-12020-60 M961-12020-60F M933-12025-60 M933-12025-82 M961-12030-60 M933-12030-82 M961-12030-82F M933-12030-60 M933-12035-60 M961-12040-82 M933-12040-60 M933-12040-82 M961-14025-60 M933-14025-60 M961-14050-82 M961-16025-60 M933-16025-60 M961-16030-82 M933-16030-82 M933-16035-60 M961-16040-60 M933-16040-60 M961-16045-82 M933-16045-82 M933-16050-60 M933-16050-82 M933-16060-60 M933-16070-60 M933-18035-60 M933-18050-60 M933-18060-60 M933-20050-60 M933-20055-60 M933-24060-60 M933-24065-60 M933-24070-60 M12-1.25 x 80* M10-1.00 x 14 M6-1.25 x 40* M10-1.70 x 50 M4-0.70 x 6 M5-0.50 x 120 M10-1.50 x 25 M16-2.50 x 90* M10-1.00 x 35 M16-1.75 x 25 M12-1.50 x 120 M20-2.70 x 20 M4-0.80 x 16 M6-1.50 x 100 M20-2.00 x 10 M6-1.25 x 330 M12-1.50 x 10 M7985A-03012-20 M3-0.50 x 12 M10-1.80 x 12 M5-0.80 x 25 M5-0.00 x 160 M24-3.70 x 100 M5-0.00 x 60 M24-3.75 x 40* M14-1.50 x 90 M20-2.80 x 100 M7985A-06100-20 M6-1.75 x 100 M12-1.Metric Hex head bolts are hardness grade 8.50 x 50 M20-2.00 x 90 M24-3.00 x 200 Part No.50 x 90 M22-2.75 x 75 M12-1.50 x 55 M24-3.50 x 25 M10-1.00 x 20 M6-1.00 x 70 Hex Head Bolts (Full Thread) M933-04006-60 M933-05030-60 M933-05035-60 M933-05050-60 M933-06010-60 M933-06012-60 M933-06014-60 M933-06016-60 M933-06020-60 M933-06025-60 M933-06030-60 M933-06040-60 M933-06050-60 M933-07025-60 M933-08010-60 M933-08012-60 M933-08016-60 M933-08020-60 M933-08025-60 M933-08030-60 M933-08030-82 M933-10012-60 M961-10020-60 M933-10020-60 M933-10025-60 M961-10025-60 M933-10025-82 M961-10030-60 M933-10030-60 M933-10030-82 M961-10035-60 M933-10035-60 M933-10035-82 M961-10040-60 M4-0.50 x 40 M16-2.75 x 80 M12-1.50 x 20 M12-1.50 x 55 M10-1.50 x 130 M10-1.00 x 50 M7-1.75 x 25* M12-1.25 x 25 M10-1.50 x 160 M22-2.50 x 50 M10-1.25 x 30* M10-1.25 x 50* M12-1.00 x 60 M6-1.00 x 50* M16-2.75 x 35 M12-1.50 x 20 M10-1.25 x 25 M8-1.00 x 150 M20-2.00 x 90 M6-1. Dimensions Hex Head Bolts (Full Thread).50 x 30* M16-2.50 x 12 M7985A-04010-20 M7985A-04016-20 M7985A-04020-20 M7985A-04050-20 M7985A-04100-20 M7985A-05010-20 M7985A-05012-20 M7985A-05016-20 M7985A-05020-20 M7985A-05025-20 M7985A-05030-20 M7985A-05080-20 M7985A-05100-20 M4-0.50 x 110 M10-1.50 x 45 M10-1. continued M960-16090-60 M931-16090-60 M931-16100-60 M931-16100-82 M931-16120-60 M931-16150-60 M931-20065-60 M931-20090-60 M931-20100-60 M931-20120-60 M931-20140-60 M931-20160-60 M931-22090-60 M931-22120-60 M931-22160-60 M931-24090-60 M931-24120-60 M931-24160-60 M931-24200-60 M16-1.50 x 235 M10-1.00 x 12 * This metric hex bolt’s hardness is grade 10.00 x 16 M6-1.8 unless noted.00 x 120 M24-3.00 x 70 M18-2.50 x 30 M10-1.00 x 100 M16-2.70 x 10 M4-0.75 x 20 M12-1.00 x 100 Flat Head Machine Screws M965A-04012-SS M965A-05012-SS M965A-05016-20 M965A-06012-20 M4-0.75 x 60* M12-1.25 x 100 M8-1.25 x 95 M8-1.00 x 75 M6-1.75 x 30 M12-1.80 x 35 M5-0.00 x 25 M16-1.25 x 40* M12-1.25 x 40 Pan Head Machine Screws M7985A-03010-20 M3-0.50 x 80 M10-1.25 x 40 M8-1.00 x 40 M6-1.25 x 10 M8-1.50 x 30* M10-1.70 x 16 M4-0.00 x 60 M16-2.50 x 70 M10-1.50 x 60 M10-1.00 x 145 M6-1.50 x 40 M10-1.50 x 35 M18-2.25 x 120 M8-1.80 x 30 M5-0.25 x 45 M8-1.50 x 35 M10-1.25 x 16 M8-1.75 x 65 M12-1.80 x 55 M6-1.75 x 45 M12-1.25 x 150 M8-1.00 x 25 M8-1.80 x 12 M5-0.75 x 50 M12-1.25 x 50 M12-1.75 x 50* M12-1.50 x 35* M10-1.00 x 150 M8-1. 80 M6-1.5 13.0 9.5 2.00 M16-2.0 Bolt/ OD Thick.8 1.4 10.0 34.6 2.75 M14-2.0 21.5 0. M125A-03-80 M125A-04-80 M125A-05-80 M125A-06-80 M125A-08-80 M125A-10-80 M125A-12-80 M125A-14-80 M125A-16-80 M125A-18-80 M125A-20-80 M125A-24-80 ID 3.25 M12-1.25 M8-1.0 20.00 M6-1.0 4.00 M6-1.0 3.50 M12-1.0 25.25 M8-1.3 6. (green) Spiralock Elastic Stop Standard Spiralock Elastic Stop Standard Standard Spiralock Spiralock[ Elastic Stop Standard Standard Spiralock Elastic Stop Elastic Stop Spiralock Elastic Stop Standard Elastic Stop Standard Elastic Stop Standard Standard Elastic Stop Standard Washers Part No.0 0.25 M10-1.0 2. Hex Nuts M934-03-50 M934-04-50 M934-04-B M934-05-50 M934-06-60 M934-06-64 M6923-06-80 M982-06-80 M934-08-60 M6923-08-80 M982-08-80 M934-10-60 M934-10-60F M6923-10-80 M6923-10-62 M982-10-80 M934-12-60 M934-12-60F M6923-12-80 M982-12-80 M982-14-60 M6923-16-80 M982-16-80 M934-18-80 M982-18-60 M934-20-80 M982-20-80 M934-22-60 M934-24-80 M982-24-60 M934-30-80 Dimensions M3-0.00 M16-2.0 19.0 16. 80 Appendix TP-6158 11/05 .75 M12-1.0 12.0 M3 M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M24 [ This metric hex nut’s hardness is grade 8.75 M12-1.0 10.50 Type Standard Standard Brass Standard Standard Std.Metric.2 4.3 5.4 8.50 M20-2.0 28.6 1.0 44.0 17.50 M10-1.00 M8-1.5 M18-2.50 M20-2.0 30.25 M10-1.0 3.50 M10-1.50 M4-0.50 M24-3.5 3.0 24.0 1.00 M18-2.00 M30-3.0 15.00 M24-3.00 M6-1.50 M22-2. Screw 7.70 M4-0.70 M5-0.0 37.50 M10-1. continued Part No. 6. 15 GM30083-KA1. 9. 32 GM21072-KA1. 9. 13 GM22706-KA3. 9. 7 GM29902-KA1. 11. 31 GM29904-KA4. 11. 6. 13 GM29694-KA3. 31 GM29904-KA5. 31 GM29904-KA6. 7 GM21066-KA2. 7 GM29903-KA1. 21. 23 GM28762-KA1. 35 GM21079-MA1. 11. 6. 23 GM28662-KA1. 21. 29 GM21079-MA3. 27 GM28836-KA1. 7 GM29692-KA1. 13 GM29694-KA2. 31 GM28660-KA1. 13 GM22397-KA2.Index Listed below are part numbers and page numbers of modules listed in this manual. 15 GM30082-KA3. 11. 31 GM29904-KA8. 11. 11. 35 GM21565-KA2. 23 GM21076-KA1. 6. 15 GM30084-KA3. 25 GM22537-KA1. 27 GM21293-KA1. 21. 13 GM22397-KA1. 29 GM21292-KA1. 27 GM21078-KA1. 13 GM22396-KA2. 9. 29 GM21079-MA5. 23 GM21075-KA1. 17. 9. 15 GM30083-KA3. 9 GM33093-KA2. 31 GM29904-KA2. 6. 15 GM30084-KA1. 15 GM30084-KA2. 9 GM33093-KA3. 35 GM22373-KA1. 23 GM21074-KA1. 19 GM28661-KA1. 7 GM21069-KA1. 27 GM21293-KA2. 25 GM22396-KA1. 6. 9. 17. GM21066-KA1. 15 GM33092-KA1. 26. 33 GM29499-KA1. 21. 7 GM29904-KA1. 31 GM30082-KA1. 29 GM21079-MA8. 13 GM29694-KA1. 13 GM22397-KA3. 13 GM29494-KA1. 15 GM30083-KA2. 35 GM21565-KA3. 9. 25 GM22706-KA1. 29 GM21079-MA2. 29 GM21079-MA9. 13 GM28836-KA2. 29 GM21079-MA4. 19 GM21073-KA1. 11. 13 GM22396-KA3. 9. 32 GM21071-KA1. 29 GM21079-MA7. 6. 13 GM29693-KA3. 30. 11. Italized numbers refer to the page numbers on which modules appear. 25 GM22538-KA1. 7 GM29496-KA1. 26. 13 GM26317-KA1. 31 GM29904-KA3. 13 GM22706-KA2. 31 GM21565-KA1. 13 GM29692-KA3. 7 GM28764-KA1. 27 GM21292-KA2. 13 GM29692-KA2. 27 GM21077-KA1. 11. 7 GM21068-KA1. 9 TP-6158 11/05 Index 81 . 27 GM21294-KA1. 31 GM29904-KA7. 15 GM30082-KA2. 21. 6. 32 GM26859-KA1. 35 GM21078-KA3. 25 GM22540-KA1. 13 GM29786-KA1. 13 GM22536-KA1. 13 GM29693-KA1. 11. 13 GM28836-KA3. 35 GM21078-KA2. 19 GM29900-KA1. 29 GM21079-MA6. 19 GM21311-KA1. 13 GM29693-KA2. 7 GM21067-KA1. 17. 9. 7 GM29500-KA1. 27 GM21070-KA1. 33 GM21298-KA1. 7 GM33093-KA1. 27 GM21069-KA2. 11. Notes 82 Index TP-6158 11/05 . . Fax (65) 6264-6455 TP-6158 11/05d E 2002.KOHLER CO. phone 1-800-544-2444 KohlerPowerSystems. All rights reserved. Fax 920-459-1646 For the nearest sales/service outlet in the US and Canada.com Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422. . Kohler. 2003. 2004. Wisconsin 53044 Phone 920-565-3381. 2005 by Kohler Co.