Log Splitter2 HP – 4 Tonne Operation Manual 2 Year Replacement Warranty LSG-966 CAUTION: Read this operation manual before using this tool. 0209 To view the full range visit: w w w. o z i t o . c o m . a u Operating handle Log pusher / ram Log guide plates Splitting wedge Transport handle 6.SPECIFICATIONS . LSG-966 Motor: Input: Max. Main body 8. Motor 9. 2. Support leg 7. log capacity: Ram travel: Hydraulic oil capacity: Weight: Features: 1500W 230V ~ 50Hz 4 tonnes 2 2820 rpm 520mm (length) x 50 .3 litres 42 kgs Powerful induction motor Quiet operation Wheels for transportation 2 1 3 4 5 10 7 9 8 6 1. 4. 5. On/off motor switch 10.MODEL NO. 3. force: Horse power: No load speed: Max.250mm (diameter) 390mm 3. Transportation wheels 2 . inspect the extension lead for signs of damage. Save these instructions and other documents supplied with this tool for future reference. 3 . SAFETY INSTRUCTIONS Warning! When using mains-powered equipment. personal injury and material damage.INTRODUCTION Congratulations on purchasing an Ozito Log Splitter. Your Ozito Log Splitter LSG-966 has been designed to split dry. wear and ageing. Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand. including the following. Use of an extension lead not suitable for the power input of the tool or which is damaged or defective may result in a risk of fire and electric shock. electric shock. We hope you will enjoy using this tool for many years. basic safety precautions. Replace the extension lead if damaged or defective. always unwind the lead completely. When using an extension lead on a reel. Before use. seasoned wood and is intended for DIY use only. Always check that the power supply corresponds to the voltage on the rating plate. should always be followed to reduce risk of fire. ELECTRICAL SAFETY The electric motor has been designed for 230V and 240V only. We aim to provide quality tools at an affordable price. Using an Extension Lead Always use an approved extension lead suitable for the power input of this tool. Read and understand the manual prior to operating this tool. Before further use of the machine. Keep proper footing and balance at all times. 14. Keep guards in place and in working order. Electrical safety can be further improved by using a high sensitivity (30 mA / 30 mS) residual current device (RCD). pipes. Wear ear protection whenever the sound level seems uncomfortable. 10. Consider work area environment. such attire could get caught in moving parts. Form the habit of checking to see that keys and spanners etc. 4 . 16. 9. 2. Unplug the tool when it is not in use. 3. cookers and refrigerators). Do not wear jewellery or loose clothing when operating the log splitter. are removed from the machine before turning it on. Learn the machine’s applications and limitations as well as the specific potential hazards peculiar to it. Disconnect the machine before servicing and when changing accessories such as blades. 5. Do not overreach. accessories or attachments and before servicing. Prevent body contact with earthed or grounded surfaces (e. 17. mounting. Read and become familiar with the entire operating manual prior to operation. 13. Always use safety glasses. 18. Always wear appropriate safety attire when operating the tool. Do not allow children. 11. Use a face or dust mask whenever the operations may produce dust or flying particles. e. Do not expose your tool to high humidity or rain. 8. Never put your hands on moving parts of the machine when the machine is switched on. Keep the work area well lit. bits. Do not use your tool where there is a risk of causing fire or explosion. 4. Guard against electric shock. radiators. Keep children away. Never stand on the machine. Do not operate this machine while under the influence of drugs or alcohol. Keep your hands well clear of the log pusher and wedge at all times. Always inspect the power lead before use and replace if any damage is apparent. Do not use your tool in damp or wet conditions. Unplug the tool. visitors or animals to come near the work area or to touch the tool or power lead. 6. Never leave the machine unattended while it is connected to the power supply. Head protection. 15. in the presence of flammable liquids and gases.g. Shut off the power and wait for the tool to come to a complete standstill before leaving it unattended. Remove adjusting keys/spanners etc. Check for damaged parts. A guard or other part that is damaged should be properly repaired or replaced. before changing any parts of the tool. 12. Check for alignment of moving parts. a guard or other part that is damaged should be checked to ensure that it will operate properly and perform its intended function. cutters. 7.g.GENERAL 1. Ensure the power lead is fully protected and there is no danger of damage from equipment or materials. or any other conditions that may affect its operation. breakage or parts. ) 19. If necessary have it checked by an Ozito authorised service agent. Hydraulic systems. electrical appliances must only be repaired by qualified technicians using original spare parts. Never cut two logs at the same time. 22. Never open the switch box and motor cover. Never operate this machine unless you are wearing proper safety gloves. To avoid danger. The logs could fly up dangerously and cause serious bodily harm. Never attempt to split logs containing nails. 23. ADDITIONAL SAFETY RULES FOR LOG SPLITTERS The machine must only be used by one operator at a time. 20. accumulated split wood and wood chips can create a hazardous work environment. Watch what you are doing. Keep people and/or animals at least 5 metres away from the machine during operation. Never try to split logs larger than recommended in this manual. Do not operate the machine around natural gas. Replacement of the supply cord. Such spills could potentially cause you to slip while using the machine. Use common sense. Stay alert.GENERAL (cont. otherwise this may result in considerable danger to the user. If the supply cord is damaged. Never try to split logs that have wire or nails attached to them. Before using the log splitter. Have your tool repaired by an authorised OZITO SERVICE AGENT. petrol fluids or other kinds of flammable liquids/materials. Never try to split logs which are too large or small to fit properly within the tool. Be careful of the split wood produced. This power tool complies with relevant safety requirements. Clean up as you work. 21. Note: The operator must apply common sense. Physical hazards. Be sure that the tool and your work area are clean and free of oil spills. wires other debris. and operate this machine in a safe manner. it must be replaced by the manufacturer or an authorised Ozito Service Agent in order to avoid a hazard. Keep onlookers away from this machine. hard-toed shoes and approved eye protection etc. 5 . Do not operate the tool when you are tired. check for hydraulic leaks. Never continue to work in a cluttered work area which may cause you to slip or fall. read the information below attentively. As these symbols are very important. 6 .SYMBOLS USED Standard graphic symbols are used on all machines in order to ensure complete safety of all parts of the log splitter. placing the wheel bracket holes over the two matching threaded ends on the log splitter. (See Fig. (Fig. 2) Bracket Wheels Polyfoam Block Support Leg OPERATING HANDLE ASSEMBLY Find the operating handle in the carton and screw it inside the fixing hold on the handle base. (See Fig. 3) Operating Handle 7 . (See Fig. then tighten the nuts back over the bracket using the spanners provided. fix the rear wheel bracket to opposite end of the log splitter. Fix by removing the two nuts. 1) Polyfoam Block (Fig.WHEELS AND LEG ASSEMBLY Carefully remove the log splitter out of the packaging with the help of someone else. Rest it on the poly foam block (packed with machine in box) on a supported surface. 1) Position the main body on the poly foam block and fix the support leg using the two bolts and two nuts. 2) With the main body supported by the poly foam block and previously fixed support leg. 2) (Fig. Tighten it securely. 3) Now the log splitter is ready for use. tighten them securely. (See Fig. Connect the power cord to the power supply. If already with the grain this indicates the density of the wood exceeds the capacity of the machine and must be put aside and rejected so as not to damage the log splitter motor. Tighten the screw again once you have finished using the splitter. Overloading motor damage caused while trying to split wood against the grain will not be covered under warranty. In doing so the log pusher will compress the log pushing it against the wedge. Plan your work site. this will allow the motor to spin up and create pressure in the hydraulic pump. 6. 2. Warning! If the log doesn’t split immediately. Motor damage caused by failure to do so will not be covered under warranty. Bleed Screw (Fig. Do not cut green wood with the splitter. It is better to try repositioning the log on the splitter ensuring the wedge is trying to cut with the grain and not against. 8 . do not force it by maintaining the thrust for more than 5 seconds. Work safely and save effort by planning your work before hand. Important! Never cut against the grain. Have your logs positioned where they can be easily reached. This can damage the machine. Never attempt to split a log at an angle. 4. release both the on/off motor switch and the operating handle. 4) 5. Before use open the bleed screw (fig. ensure it is out of the way and kept away from wet surfaces. The log should lie flat on the splitter and be cradled by the log guiding plates. the unit must be placed on a level surface. Have a site located to stack the split wood or load it onto a nearby trailer or wheel barrow.OPERATION 1. After a few seconds lower the operating handle (the on/off motor switch must remain depressed). Damaged caused to the log splitter by splitting green wood will not be covered under warranty.4) by 3 or 4 turns. depress the on/off motor switch and wait for a few seconds. 3. For the log splitter to work effectively. Once the log has split. When ready to do so. Prepare the logs for splitting. the log pusher will retract. 7. This splitter accommodates logs which size are no larger than 520mm (length) x 250mm (diameter). Should this not be possible ensure the wedge end of the main body is raised approximately 30mm higher than the motor end which will allow the hydraulics to work effectively. Place the log onto the log splitter lengthwise and lying flat on the main body. seasoned logs. Only cut dry. OPERATION (cont. 9. Changing the Hydraulic Oil The oil will only need to be changed once every 6 months. 10. Only use the following brands or equivalent of hydraulic oil. 1. Hydraulic Oil The hydraulic oil must be checked to make sure it has a sufficient level. MAINTENANCE Warning! Before performing any maintenance always unplug the tool from the power source. Remember to retighten the bleed screw when you have finished.) 8. Repeat steps 4 and 5 until the oil is between the two lines on the dipstick. (Fig. Ensure the log pusher has fully retracted. Tilt the log splitter up so the front end (wedge end) is up vertically. 5. 5) and remove it completely along with the O-Ring oil seal. Unscrew the dip stick (Fig. Damaged caused by failure to replenish low oil levels will not be covered under warranty. 2. Disconnect the power lead and store the log splitter in a dry place out of the reach of children. 2. 5) and remove it completely along with the O-Ring oil seal. The oil level should be between the two lines on the end of the dip stick. Stack the wood as you work. Re insert the dip stick into the log splitter as far as it will go (without screwing it back in). This will provide less clutter and a safer working area. Use a clean rag or cloth to clean the oil from the end of the dip stick. 3. CASTROL HYSPIN AWS22 MOBIL DTE11M MOBIL FORKLIGHT 5 Damage caused to the log splitter from using the wrong type of oil will not be covered under warranty. 6. Ensure you use the correct hydraulic oil. Checking the Oil Level 1. 4. 5) Then remove and observe the oil level on the end of the dip stick. If it is low use a funnel and top the oil level up. Dip Stick Oil Fill/Drain Port 9 . Unscrew the dip stick (Fig. Ensure the log pusher has fully retracted. Note: Ozito Industries will not be responsible for any damage or injuries caused by the repair of the tool by an unauthorised person or by mishandling of the tool. Trouble Shooting 10 . Never let any liquid get inside the tool (excluding hydraulic oil). 5. Insert a funnel into the dip stick hole and fill the log splitter with approximately the same amount of new hydraulic oil that you had just emptied into the container. Cleaning the Log Splitter • If the enclosure of the tool requires cleaning do not use solvents but a moist soft cloth only. Repeat steps 4 to 6 of Checking the Oil Level until the oil level is correct. never immerse any part of the tool into a liquid. Position a container under the log splitter that will hold at least 4 litres of oil. 4.) 3.MAINTENANCE (cont. Once the old oil has been emptied tip the log splitter up so the front end (wedge end) is up vertically. Once the container is in position tilt the machine to empty the oil into the container. Recycling packaging reduces the need for landfill and raw materials.au 11 . Check with your local council authority for recycling advice.com.au Email: enquiries@ozito. CONTENTS 1 1 1 1 x x x x Log Splitter LSG-966 Operating handle Support leg Transport wheels and bracket 1 x Spare O-Ring oil seal 3 x Spanners 1 x Instruction manual OZITO INDUSTRIES AUSTRALIA (Head Office) 1 . Australia 3175 Telephone: 1800 069 486 Facsimile: +61 3 9238 5588 Website: www. Please recycle where facilities exist.CARING FOR THE ENVIRONMENT Petrol tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way.ozito. Reuse of recycled material decreases pollution in the environment.23 Letcon Drive.com. Check with your local council authority for recycling advice. Please recycle packaging where facilities exist. Victoria. Bangholme. wedges.WARRANTY THIS WARRANTY FORM AND CONFIRMED BUNNINGS REGISTER RECEIPT SHOULD BE RETAINED BY THE CUSTOMER AT ALL TIMES The warranty is only made available by returning the product to your nearest Bunnings Building Supplies with a confirmed Bunnings register receipt. • • • • Professional. If the tool has been operated on a supply voltage other than that specified on the tool. PURCHASED FROM: ________________________________________________ DATE PURCHASED: ________________________________________________ 2 YEAR REPLACEMENT WARRANTY Your Ozito tool is guaranteed for a period of 24 months from the original date of purchase and is intended for DIY (Do it yourself) use only. . AN OZITO CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE. SHOULD YOU HAVE ANY QUESTIONS PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY OR REPAIR PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE: Australia 1800 069 486 New Zealand 0508 069 486 TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE. If the tool is disassembled or tampered with in any way. YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. O-ring and other accessories supplied with this machine. Note: Warranty excludes consumable parts such as oil. WARNING The following actions will result in the warranty being void. accidents or alterations. If the tool shows signs of damage or defects caused by or resulting from abuse. Industrial or high frequency use.