HCP PUMPSAF – sludge pump for extreme loads AL – portable waste-water pumps BF – portable sludge pumps SS – stainless-steel portable pumps for aggressive waste waters SF – stainless-steel portable sludge pumps for aggressive sludge AS – pumps for sandy water GF– cutter pumps L – propeller pumps Operation Manual Operation and Assembly Instruction 2. Handle the pump carefully.1 Summary of important notices 3. Make sure that no damage has been caused during the transport.14 p.0 GENERAL INSTRUCTIONS 1.15 p.5 Spare parts 7.2 Connecting the pump 5.1 Production labels 4.2 Preparing pump for commissioning.13 p.15 p.0 TECHNICAL DATA 4.14 p. assembly of pump and starting device 6.3 Mechanical inspection 7.16 This Operation and Assembly Manual is valid for submersible pumps of the following type series: AF – sludge pumps for extreme loads AL – portable waste-water pumps for light and medium loads BF – portable sludge pumps for light and medium loads SS – stainless-steel portable pumps for aggressive waste waters SF – stainless-steel portable sludge pumps for aggressive sludge AS – pumps for sandy water GF – cutter pumps L – propeller pumps This manual contains instructions necessary for proper operation.11 p.3 Transport and storage 5.16 p.10 p.2 Specifications 1.4 Service centres 7.12 p.0 ASSESSMENT OF COMPLIANCE GUARANTEE CERTIFICATE p.15 p.2 Pumps cross sections 4.4 p.15 p.0 TECHNICAL DESCRIPTION OF PUMPS 4.2 Pump and oil refill inspection 7.4 p.4 Operation and maintenance of electric devices 5.15 p. THEIR CAUSES AND REMOVAL 10.11 p. Disallowed interventions in the pump and failure to observe the given instructions will result in expiry of guarantee.9 p.0 PUMP OPERATION 6.0 CONNECTION TO ELECTRICITY 5.4 p.0 SAFETY 2. 2 .1 Generally 5.4 p.12 p.1 Use 1.0 OPERATION FAILURES.5 Maintenance 6.1 General requirements 6. maintenance. MAINTENANCE AND REPAIRS 7.7 p. safety etc.0 CONTENT OF SHIPMENT 9.0 GUARANTEE 11.10 p.10 p.3 p.3 p.0 OPERATION.11 p.14 p. record the respective damage immediately with the forwarder.7 p.1 Generally 7. Should you find any defect.5 p.12 p.3 Service – repairs 7.8 p.15 p.1 Noise level 2. whether the delivered items correspond to the delivery note and make sure that you have received all parts of the equipment. Check.6 Pump disposal 8.3 Commissioning 5.CONTENT: 1. g. The real immersion depth is always at least by 1 m shorter than the supply cable length. drainage of tunnels. clay and similar substances of abrasive character. The content of impurities may constitute up to 5 % of the weight of granularity up to 22 mm. The maximum density of the pumped liquid is 1. The maximum density of the pumped liquid is 1.050kg/m3.100 kg/m3. The maximum density of the pumped liquid is 1. sandy grit etc.000 kg/m3. it is necessary to expect an increased wear and tear of the hydraulic part. excavation and amelioration works. The allowed pH of the pumped liquid ranges from 6 to 9. gufero sealing. gufero sealing. small solid and fibre particles as ash. in removing flood consequences. pieces of textile.150kg/m3. The maximum temperature of the liquid being pumped is 40°C. ash. family houses. as e. The pumps are designed for use in vertical position. as e. shaft and the sealing. The maximum temperature of the pumped liquid is 35°C. shaft and the sealing. it is necessary to expect an increased wear and tear of the hydraulic part. and in smaller extant also of abrasive character. mud. When using for pumping wastewater containing substances of abrasive character.g. for various types of drainage works.g. The real immersion depth is always at least by 1 m shorter than the supply cable length. mainly in commercial facilities. in removing flood consequences. mud. sand.1 GENERAL INSTRUCTIONS USE AF AL BF SS SF AS GF L The AF series submersible pumps are special industrial pumps designed to pump sludge and water polluted by sand. sewers. wooden pieces. drainage of flooded cellars. sewers and reservoirs containing solid substances.g. The pumps are widely used particularly in building industry. hospitals. The real immersion depth is always at least by 1 m shorter than the supply cable length. The maximum temperature of the liquid being pumped is 40°C. sandy grit etc. ash. building. greases and various street sewage. pharmaceutical and food-processing industry and wherever it is necessary to pump aggressive and caustic substances or liquids. The allowed pH of the pumped liquid ranges from 6 to 9. wooden pieces. The real immersion depth is always at least by 1 m shorter than the supply cable length and at the same time it must not exceed the maximum immersion depth. The allowed pH of the pumped liquid ranges from 2 to 14 except for the SF 05 and SF21 types where the pH range is from 4 to 11. food. The AL series portable submersible pumps are special pumps designed to pump wastewater polluted by mechanical impurities mainly of non-abrasive character. as e. as e. The pumps are widely used particularly in building industry. regulation of water during floods.g.100 kg/m3. The maximum immersion depth of the pumps is 10 m at liquid density of 1. sewage etc. The SS series portable submersible pumps are special industrial pumps made entirely from stainless steel and designed for pumping aggressive wastewater polluted with mechanical impurities of mainly non-abrasive character. drainage of tunnels.000 kg/m3. excavation and amelioration works. gufero sealing. The allowed pH of the pumped liquid ranges from 6 to 9. textiles and disposable wipes. The GF series portable submersible pumps are special industrial pumps fitted with cutting device and designed for pumping of wastewater containing long-fibre substances and objects as e. the nature of which requires the hydraulic parts of the pumps to be made of stainless steel. grit. The allowed pH of the pumped liquid ranges from 2 to 14.g. in accidents of water ducts.000 kg/m3. The content of impurities may constitute up to 20 % of the weight of granularity 26 to 120 mm (according to the pump size). mining and ore-mining industry. in removing flood consequences as drainage of flooded cellars. The pumps are widely used particularly in draining tanks and reservoirs in chemical. The AS series portable submersible pumps are special industrial pumps designed to pump wastewater polluted by sand.1.100 kg/m3. and in smaller extent also of abrasive character as well. shaft and the sealing. The maximum density of the pumped liquid is 1. The allowed pH of the pumped liquid ranges from 6 to 9. sewerage systems of parks. The pumps are widely used wherever the sanitary sewerage contains objects to be cut by the pump cutter. When using for pumping wastewater containing substances of abrasive character. The real immersion depth is always at least by 1 m shorter than the supply cable length and at the same time it must not exceed the maximum immersion depth.100 kg/m3. mud. it is necessary to expect an increased wear and tear of the hydraulic part. e. The maximum immersion depth of the pumps is 10 m at liquid density of 1. and in smaller extent also of abrasive character. in removing flood consequences. The maximum temperature of the pumped liquid is 35°C. sand. The allowed pH of the pumped liquid ranges from 6 to 9. as e. basements. mud. The maximum density of the pumped liquid is 1. septic tanks and wastewater reservoirs etc. pumping wastewater in great volumes.150kg/m3. ash. When using for pumping wastewater containing substances of abrasive character. The maximum density of the pumped liquid is 1.000 kg/m3. The pumps are widely used particularly in draining tanks and reservoirs in chemical. sandy grit etc. The real immersion depth is always at least by 1 m shorter than the supply cable length. The SF series portable submersible pumps are special industrial pumps made entirely from stainless steel and designed for pumping aggressive wastewater polluted with mechanical impurities of mainly non-abrasive character. The pumps are widely used particularly in wastewater treatment plants. tampons. pharmaceutical and food-processing industry and wherever it is necessary to pump aggressive and caustic substances or liquids.100kg/m3. mud. plastic bags. The L series submersible pumps are special industrial pumps designed for pumping of great flow rates of slightly polluted water in small delivery heads. The real immersion depth is always at least by 1 m shorter than the supply cable length and at the same time it must not exceed the maximum immersion depth. sewage etc. hotels and leisure facilities. The pump maximum immersion depth is 10 m at liquid density of 1.0 1. sewage etc.g. The allowed pH of the pumped liquid ranges from 6 to 9.000kg/m3.g. in mining and ore-mining industry. Thanks to very good resistance of the main parts against corrosion the pumps can be placed in seawater for long periods of time. in supplying water in countryside.g. The content of impurities may constitute up to 10 % of the weight of granularity 5 to 11 mm (according to the pump size). The maximum density of the pumped liquid is 1.000kg/m3. wooden pieces. The maximum temperature of the liquid being pumped is 40°C. The maximum density of the pumped liquid is 1. cellars and reservoirs containing small solid substances. in building construction foundations. pumping of excavations. excavation and amelioration works. sewage etc. sandy grit etc. The pump maximum immersion depth is 30 m at liquid density of 1. The maximum immersion depth of the pumps is 10 m at liquid density of 1. grit. The maximum immersion depth of the pumps is 10 m at liquid density of 1. The pump maximum immersion depth is 10 m at liquid density of 1. The maximum temperature of the liquid being pumped is 40°C. lakes and ponds. gufero sealing. wooden pieces. mud. When using for pumping wastewater containing substances of abrasive character. as e. The pumps are widely used particularly in building industry. The pumps are widely used particularly in water resources engineering. incontinency and hygienic pads. industrial plants. ash. as e. 3 . septic tanks and wastewater reservoirs etc. it is necessary to expect an increased wear and tear of the hydraulic part. systems situated under the level of gravitation sewerage and in pressure waste systems. in pumping water from rivers. and in smaller extant also of abrasive character. in amelioration works. The maximum temperature of the pumped liquid is 35°C. apartment buildings. The maximum temperature of the pumped liquid is 35°C. The real immersion depth is always at least by 1 m shorter than the supply cable length and at the same time it must not exceed the maximum immersion depth. sand. basements. wooden pieces.000kg/m3. sand. The BF series portable submersible pumps are special pumps designed for pumping wastewater polluted with mechanical impurities of mainly non-abrasive character. shaft and the sealing. faeces. the nature of which requires the hydraulic parts of the pumps to be made of stainless steel. The ambient air temperature within 0 .1.1 db (A) and reached the value of 66.1.1. in case of failure to observe.2 2. Prior to any manipulation in the electric part of the pump it is necessary to disconnect the pump from the power supply and to prevent from the possibility of accidental reconnection to the power supply. Lift or let down the pump using the handle or chain or hanger a not the supply cable.3 db (A). standards and regulations in force.15 2.1. If it is freezing.16 2. operation and maintenance of the pump. the pump must not be left in water that could get frozen in the pump if out of operation. could lead to safety risk are designated by the sign or in cases involving electric safety by the sign.1. In any and all handling. Submersible pump works are not designed for use in combustion risk areas.1 2.3 2. maintenance and repairs it is necessary to observe the national rules. 2. the terminal must be replaced immediately. Before re-commissioning after a few-week operation pause it is necessary to make several turns of the impeller wheel.1.1. 2. 1.5 2.1. A little pollution of the liquid by the refill oil cannot be excluded (e. A special attention must be paid to the supply cable terminal and if there is any damage found. All screw joints must be duly tightened and secured against loosening. which have to be observed during the installation.g. It is necessary to observe not only the above-mentioned general safety instructions stated in this fundamental safety clause but also all the specific safety instructions stated in other fundamental clauses.2.1. During the connecting.10 2. The same applies also in case of maintenance and adjustments of rotating parts.6 2.1 Noise level: the maximum measured level A – of the weighted sound pressure for all the pumps stated herein was measured in environment with noisiness of 26.40°C. in case of worn seal).1.8 2.1.4 2. It is also necessary that the operation manual is permanently available in the place where the pump is installed for operation. The safety instructions that must be taken in consideration for the reason of a safe operation of the pump or the pump works and (or) the protection of the pump (or the pump works) itself are designated by the sign. This will prevent from a possible damage of the supply cable. which.14 2. OPERATION AND USE OF PUMPS.1. The safety instructions contained herein.1.13 2.1.17 Connection to power supply according to the label information.1.12 2. checks and inspections it is necessary to observe the national standards and regulations in force. Submersible pump works may not be carried if connected to the power supply.11 2. IN NO CASE MAY the L series pumps BE STARTED UP AND OPERATED INTO A CLOSED DELIVERY!! RISK OF ACCIDENT!!! The right direction of rotation. Pumps may not be used in swimming pools if there are any people in there.1.0 SAFETY This manual contains the basic instructions. When refilling and checking the oil it is necessary to make sure that there is always undamaged sealing under the plugs and that the plugs are properly tightened. When hanging the pump on a rope or chain it is necessary to avoid rotation or rotating „swinging“ around the vertical axis of the pump.1.1 SUMMARY OF IMPORTANT WARNINGS THAT HAVE TO BE OBSERVED IN HANDLING. 4 . connection.7 2. 2. use.2 SPECIFICATIONS Read carefully the specifications for the pump model you have bought. Therefore it is necessary that the appropriate responsible employees and operating personnel read the text carefully before commencement of the pump installation and commissioning.1.9 2. The pump has a heat protection protecting the motor from overheating as a result of a high temperature or should an inter-phase failure occur during the start-up period or a voltage decrease or should the impeller wheel become clogged (except for sizes AL and BF 01 with thermoregulator). 5 21 7.0 28.3 4.1 1.5 8.7 0.2 2.5 10 13.2 m 14.8/1.0 17.75 0.5 20 25 10 14 18 13 17 22 8 15 11 12 7.6 15.5 0.5 11 16 18 11 15.5 7.8/1.0 30.7 3.0 18.2 5.8 5.0 17.8 3.3 13.75 1.8 9.5 0.4/1.2 4.5 1.5 14.6 214 228 274 228 418 418 418 146 153 235 153 250 250 250 372 410 448 410 549 549 575 12 15 19/18 16 36 36 39 25 35 25 35 38 46 38 5 Nominal current 5/4“ / 32 2“ / 50 2“ / 50 2“ / 50 3“ / 80 3“/ 80 3“ / 80 m3/h Height Flow rate 0.5 21.0 26.5 11 15 22 11 15 22 22 30 37 22 37 37 45 37 45 Delivery branch AF-08P AF-15AP AF-33P AF-22P AF-37P AF-08U AF-15AU AF-22U AF-35 AF-37U AF-55U AF-55E AF-75E AF-610 AF-615 AF-M620 AF-M630 AF-815 AF-820 AF-L830 AF-1030 AF-1040 AF-1050 AF-1230 AF-1250 AF-1450 AF-1460 AF-1650 AF-1660 Output AF Output Type Delivery branch TECHNICAL DATA Output 3.0 34.5 25.6 11.2 9 12 12 33 30.1 8.5 15 13 16 8.0 29.7 3.5 5 9 7 8 6 10 9.5 7.0 36.2 10.8/3.6 209 214 230 256 391 391 146 146 162 191 208 208 350 350 398 421 481 507 12 12 16 24 33 35 5 5 8 8 11 11 Height Weig ht Nominal current m Permeability ** Delivery head A 12 33 36 36 60 15 30 24 30 48 60 60 60 150 150 150 150 270 270 270 360 420 420 600 600 900 900 1200 1200 Weight Flow rate Dimensions Length Width Height m m m3/h A mm mm mm kg mm 6.0 Width Max. delivery head BF-01 BF-05U BF-21AP BF-21U BF-32P BF-32U BF-33P 8.1 7.0 22.5 23.5 28.3/2.2 20.75 1.3 4.6 11.5 5 6 8 16 8.5 28.2 15.8/1.2 3.4/1.2 m Length Max.2 3.0 36.5 8 10 11 10.8/1.0 40.0 18.2 7.7 16.5 9.5 34.5 0.0 36.0 20.8 4.5 2.5 41.8 9.5 5.5 43 68 82 43 82 80 92 80 92 385 412 412 560 560 385 412 560 478 560 687 687 687 888 895 806 850 1045 1045 896 993 1273 1273 1100 1298 1544 1544 1544 1544 235 250 250 321 321 235 250 321 220 321 385 385 385 449 477 455 497 501 501 479 541 676 676 588 676 813 813 813 813 549/503 595/547 570 650 740 549/503 595/547 650 588 740 807 807 816 870 1026 938 1021 1032 1032 998 1092 1621 1621 1134 1621 1764 1764 1764 1764 32/31 42/40 44 75 88 32/31 42/40 74 56 88 135 140 163 210 262 172 232 277 288 310 440 765 770 465 790 960 965 965 970 26 38 40 62 62 42 46 57 56 52 65 40 40 70 70 76 76 75 75 76 79 60 60 88 60 120 120 120 120 Weig ht Permeability ** Permeability ** Nominal current m m3/h A mm mm mm kg mm 7 7.5 0.7 3.2 12 24 24 2.5 8.0 Dimensions Length Width .3 8.2 4.0 17. delivery head Inch/mm 2 2 2 2 2 2 Flow rate Delivery head kW 1 1/3 1/3 1/3 3 3 Max.5 2.75 1.5 7.0 17. delivery head Number of poles Inch/mm 5/4“ / 32 2“ / 50 2“ / 50 2“ / 50 3“ / 80 3“ / 80 Number of poles Phase -1/3 F kW 0.2 3.8/3.0 17.5 41.5 3.0 2.8/1.8 7.7 5.75 1.5 2.1 1/3 1/3 1/3 3 3 3 2 2 2 2 2 2 2 mm mm mm kg mm 4.2 21.5 2.5 11 15 11 12 16 20 20 25 7.0 17.5 9 Dimensions Delivery head BF 2 2 2 4 4 2 2 4 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 Number of poles Type 1/3 1/3 3 3 3 1/3 1/3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Phase -1/3 F AL-01 AL-05 AL-21A AL-22 AL-32 AL-33 2“ / 50 2“ / 50 3“ / 80 3“ / 80 3“ / 80 2“ / 50 3“ / 80 3“ / 80 3“ / 80 3“ / 80 4“ / 100 4“ / 100 4“ / 100 6“ / 150 6“ / 150 6“ / 150 6“ / 150 8“ / 200 8“ / 200 8“ / 200 10“/ 250 10“/ 250 10“/ 250 12“/ 300 12“/ 300 14“/ 350 12“/ 350 16“/ 400 16“/ 400 Phase -1/3 F AL Inch/mm Delivery branch Type kW 0.2 4.6 4. 5 290/285 31 285 26.5 5 5. delivery head Flow rate Permeability** Delivery head m Dimensions ** Max.5 0.2 4.L 150 L 200A L 250A L 300A L 1220 kW Inch/mm 3.6 7.5 2.7 C 52 B 75 B 75 B 75 Phase-1/3 F GF Inch/mm Delivery branch Type kW 1.5 20. delivery head Permeability Delivery head kg 214 230 Nominal Start.3 4.1 4.6 11.5 7.5 2.2 4.2 50GF23.9 40/16 19 31 55 - 210 235 235 235 496/437 550 550 561 29/27 39 44 46 8 11 11 11 Max.2 50GF22.1/1.5 Weight Height m m m3/h A 22 26 20 30 26.8/1.5/22.8 5. delivery head 32GF21.7 mm 7.2 4.5 16.8 12.75 1.5 32GF22.8/3.5 7.1 1.5 8 9 12 Length Width Height mm 228 228 441 441 451 mm 153 153 250 250 215 mm 410 410 538 563 572 Dimensions m m3/h m A A mm mm mm kg mm 13.5 33 25 36 6 6 12. delivery head 1.5 28.0 Delivery head Phase-1/3 F Inch/mm Phase -1/3 F kW mm 10. current Current Length Width Height Weight Dimensions Flow rate 1 ¼“/32 1/3 1 ¼“/32 3 2“/50 3 2“/50 3 mm 3.75 Delivery branch SS-05A SS-21A Voltage– Phase* Number of poles Delivery branch Inch/mm SS Number of poles Output kW Type m m m3/h A mm mm mm kg mm 4 4 4 4.4 12.2 21.6 12.1 8.5 Width Flow rate Type 1/3 3 3 3 m3/h Length Max.2 2.5 22 7.5 10 12 19 12 24 28 30 20 18 23 30 7.3/1.8 3.2 3.5 3. delivery head m 6 7. current Length A mm Width Height mm 53.5 2.6 Nominal current Max.8 Max.2 3.2 3.5 14.6 9.6 Nominal current Start.6 15.5 393 55 393 203 203 226 226 Weight mm kg 635/557 37/33 557 35 616 48 543 52 Dimensions Weight Permeability** L 2 2 2 2 2 2 2 2 2 A 8 9.4 6.3/2.4 9 120 240 330 420 480 8.3 6.5 0.7 Delivery branch AS-215 AS-32A AS-33A AS-35 Output AS Output Type 1/3 1/3 3 3 3 m Delivery head 2“ / 50 2“ / 50 3“ / 80 3“ / 80 3“/ 80 Output SF-05 SF-21 SF-32 SF-33 SF-35 m Dimensions Delivery head Delivery branch Inch/mm 0.2 10.5 11 15 150 200 250 300 300 3 3 3 3 3 2 2 2 2 4 4 4 4 4 Flow rate mm 146 162 350 395 14 16 5 8 Weight Permeability ** kg mm 14/13 16 38 41 47 35 35 30 32 56 Nominal current Flow rate m3/h A 9.7 SF 2 2 Number of poles Output kW Type 1/3 1/3 Number of poles 2“ / 50 2“ / 50 Voltage Phase* Number of poles 0.4 6.5 - 296 340 380 430 430 720 923 1015 1077 1080 96 122 164 209 220 22 22 22 23 23 Nominal current Length Width Height ** Permeability: diameter of solid particles that can get through the pump without clogging the impeller wheel.2 27 36 42 3.8/1.7 5. 6 . The impeller has an extended shaft for the impeller wheel attachment.0 m 150 mm IP68 10 m Made by: HCP PUMP MFR. The service life of the grease refill of the bearings is identical with the service life of the bearings. Three types of impeller wheels are used in this series. P-TYPE IMPELLER WHEEL: Single-blade semi-open impeller wheel fitted with a wolfram strip chopping fibre materials thus preventing from clogging the wheel. The pump must be operated with an appropriate control and protective device. The hydraulic part of the pump and the electric motor is divided by double mechanical sealing fitted with sealing surfaces from sintered carbides. multi-blade wheel and a special cutting device 4. U-TYPE IMPELLER WHEEL: Vortical impeller wheel enables that the pump can convey media containing solid particles and long-fibre substances without going through the impeller wheel. SF series – stainless-steel portable pumps designed for pumping aggressive waste waters.. Electric motor constitutes a single assembly with the pump. Very efficient for pumping waste waters containing solid particles.6. The supply cable terminates from the cable box area in the form of a cable terminal sealed in the lid of the cable box in order to avoid penetration of water.0. either single-blade or multiblade. The sealing is greased and cooled by oil from the oil pan.0 TECHNICAL DESCRIPTION OF PUMPS HCP submersible sludge pumps are one-stage sludge pumps designed for various loads and various types of operation. 4. one-channel two-blade impeller wheel characteristic for great delivery height.frequency IZOL – insulation class I – nominal current U – voltage Q – flow rate H .max. E-TYPE IMPELLER WHEEL: Closed.5 GF series – industrial pumps fitted with open. 4.1 Sticker label – sample designation f. Sample designation : 204 30310 Ordinal number Two last digits of the year of production 7 . It is bedded in roller bearings lubricated by grease. depending on type 4. BF series . 4.1 PRODUCTION LABELS 4.0.0. the impeller wheels are open. The wheels have good resistance against clogging.4 AS series – portable sludge pumps with multi-blade impeller wheel made from a special alloy with high content of chrome (HCR).CO.0.0. depending on type 4. this alloy is very hard and resistant against abrasion.these are portable sludge pumps with open impeller wheels.3 SS. Having been heat-processed. draught HCP PUMP Type L-150 f I Q Pc n m 50 Hz 8.0. The media side of the sealing is fitted with additional gufero sealing. The serial number is printed on separate label. 4. The pumps are fitted with a heat protection (except for AL and BF-01 sizes with thermoregulator) to protect the motor against overheating as a result of a high temperature or should an inter-phase failure occur during the start-up period or a voltage decrease.6 kW 1450 rev/min 96 kg IZOL U H DN B 400 V 4. The individual cables are sealed in with a special resin preventing from penetration of water.4.delivery Pc – pump input DN – delivery diameter n – motor revolutions m – pump weight IP – covering .1. either single-blade or multi-blade. or should the impeller wheel become clogged.LTD.2 AL.0 A 120 m3/h 4.1 AF series – designed for maximum loads and permanent operation. L series – industrial pumps fitted with axial or diagonal bronze impeller wheel. 6 A 3.4.95 kW 2850 rev/min 34 kg IZOL U H DN B 400 V 23.Č. SS. draught V. – production date 4.CO.1. no. PUMPS CROSS SECTIONS type AF type AL.0 m 32 mm IP68 30 m Made by: HCP PUMP MFR.frequency HCP PUMP IZOL – insulation class I – nominal current U – voltage Q – flow rate H .6 m3/h 1.max.1 Metal label – sample designation f. SF 8 . BF.5 f I Q Pc n m 50 Hz 3.LTD..2 Ser. – serial number DAT. 11/03 Type 32GF-21. 20349112 DAT.delivery Pc – pump input DN – delivery diameter n – motor revolutions m – pump weight IP – covering . never use flame for defrosting. It must be firmly anchored in order not to tip over or roll away. Should any left water freeze in the hydraulic enclosure.type L 4. submerge the pump in a liquid. 9 . hang the pump for the hanger only. never stretch the cable by pulling it in the axis direction!! When it is freezing. it is necessary to leave the pump submerged in a non-freezing liquid or to pull the pump out and dry up.3 type GF type AS TRANSPORT AND STORAGE The pump can be transported in both vertical and horizontal position. When handling. 4 5.115 % of the pump nominal current. In case of using the pump in swimming pool.1. Circuit breaker suitable for disconnection according to CSN EN 60947-2 standard Protective devices for excess current protection: If no circuit breaker according to the CSN EN 60947-2 is used as a disconnecting device (see 5.1). The pumps can be stored within temperature range from –25°C to +55°C. according to CSN EN 60947-3 standard.1.1 5. The pump must be properly and safely grounded. Characteristics: gG Circuit breaker: nominal current 100 % . it is necessary to install separate fuses or circuit breakers for supply conductors. the nominal residual operating current shall not exceed 30 mA.1 GENERALLY Connection to the power supply and inspection of this connection must be carried out by an expert and it must comply with national standards and regulations in force.2 CONNECTING THE PUMP Single-phase motor With float (up to 0.3 5.0) Do not place electric couplers under water. garden ponds and similar places the pump must be powered via a current protector (RCD). After a longer storage or operation pause of the pump it is necessary to carry out inspections as if before commissioning.1.0 CONNECTION TO ELECTRICITY 5. b :.75 kW incl. F : float c : centrifugal switch. The pumps must not be used in swimming pools if there are any people in water. outside fountains. b : motor winding E : centrifugal switch Colour: yellow-green (green) U : power conductor Colour: brown (red) V : power conductor Colour: blue (white) W : power conductor Colour: black 10 .2 5. 5.1.1.6 It is necessary to install the following devices: Device for disconnection of power supply: Breakdown switch with or without fuse. as there is a risk of short circuit. • To place the pump in a dry place. 5. 5. class AC-23B.1. The current setting should be the same as the pump nominal current stated on the label (see chapter 3. in storage longer than 6 months this is necessary.During a longer storage or operation pause of the pump it is necessary: • To make time to time a few revolutions.) U V E F Without float (above 0. d : condenser E : ground conductor Colour: yellow-green (green) U : power conductor Colour: brown (red) V : power conductor Colour: blue (white) a : heat protection.5 5. For a short period not exceeding 24 hours the pumps can be stored at temperature up to +70°C. Fuse: fuse nominal current of 100 % . Breaking capacity: 1 ka Devices protecting from overload according to CSN EN 60947-4-1 standard.1. so that the mechanical seal sealing rings do not get caked (about 1x per 2 months).75 kW) E U V E U V W a a b b d Three-phase motor b c d a a : heat protection.115 % of the pump nominal current. 4 OPERATION AND MAINTENANCE OF ELECTRIC DEVICES In any handling of the pump it is necessary to disconnect the pump from the power supply and to make sure that the pump cannot be re-connected accidentally. MAKE SURE THAT THE VOLTAGE IS IDENTICAL WITH THE DATA ON THE PUMP LABEL 5. particularly: To check whether the pump supply cable is not damaged To check the correct setting of the current protection To check the protection against risky contact voltage 5. Submersible pump works may not be carried if the electric motor is switched on. Warning: Any works on the pump involving disassembly of the cable box enclosure. Should a defect of electric equipment or the submersible pump be found during maintenance. the protection against a risky contact voltage and the integrity of the supply cable or the pump. 5. THE WATER LEVEL MUST ALWAYS BE HIGHER THAN THE PUMP BODY (EXCEPT FOR THE "AS" AND "L" SERIES WHERE THE LIQUID BEING PUMPED FLOWS AROUND THE ELECTRIC MOTOR) – NEVER START AND OPERATE THE PUMP "DRY". disconnection of the motor and replacement of the cable must be carried out by an expert with an appropriate qualification observing the national standards and regulations on connecting electric connections in force. electric connection. 11 . Cable replacement and repairs of other parts of the pump where the sealing surfaces are being loosened must be carried out by a service centre or repair shop as it is necessary to make sure that the sealing parts being disassembled are waterproof tightened again. IF IT ROTATES OTHERWISE. ALLOWABLE VOLTAGE DECREASE IS 10 % OF NOMINAL VOLTAGE THREE-PHASE PUMP MUST ROTATE IN CLOCK-WISE DIRECTION IF LOOKING FROM THE MOTOR DIRECTION (THE UPPER COVER OR DELIVERY BRANCH). IT IS NECESSARY TO CHANGE TWO PHASE WIRES IN THE DISTRIBUTING FRAME OR THE CIRCUIT BREAKER. THE SINGLE-PHASE PUMPS ARE DESIGNED AS RIGHT RUNNING.THE PUMPS MAY NOT BE USED FOR FLAMMABLE AND COMBUSTIBLE LIQUIDS. The supply cable MUST NOT be connected by ignorant and incompetent person.5 MAINTENANCE In more frequent use the electric apparatus must be checked at least 1x per month. It is necessary to check. the pump must be switched off immediately and the defect must be announced to a person with electrotechnical qualification. in episodic use 1x per six months and before any commissioning by a person having electro-technical qualification according to the national standards and regulations in force.3 COMMISSIONING • • • Before commissioning it is necessary to carry out inspection of the electric part. in particular. Warning – the pump must be installed in vertical position ONLY.BOX 236. The chain size or diameter of the steel rope must be chosen with respect to the pump weight (chapter 3. If the pump is installed in different position.0 – electric connection. In case of big pumps you can check the direction of rotation as follows: Hang the pump on a rope or chain and turn the motor on for a moment. In pumps of the SS and SF series the material the chain or rope is made must be resistant to the medium being pumped.1 GENERAL REQUIREMENTS Before commissioning the pump it is necessary to make the operating personnel acquainted with the instructions contained herein that are necessary for proper and safe operation. When pumping from a reservoir where loose materials are deposited. the direction of rotation is wrong and it is necessary to proceed according to chapter 5.1 kW) on the ground.2. The starting device is manufactured by HCP PUMP MFR CO. otherwise the delivery head of the pump can become lower and subsequently the delivered amount will be reduced. In such case it is necessary to place a hard bearing plate under the stand if it is not possible to hang the pump.2 • • ● 6. An emphasis is laid on the necessity to observe this requirement as the product works in wet environment.0) and additional load in the maximum immersion depth of the pump in relation to the specific density of the liquid being pumped. 6. If the pump "starts" opposite the direction of the "ROTATION" arrow placed on the pump box.2.2. tilting it a bit on a side (so that the pump stands on the circumference edge of the frame).0 PUMP OPERATION 6.7 6. The pipe should be made of plastic or steel.2. In big pumps the "start" can be very powerful. PING TUNG TAIWAN. which represents an extra risk regarding the risk of injury by electric current. LTD P. In order to avoid burns let the pump cool down after switching it off for about 20 minutes before you start to manipulate with it.5 6.6 m/s is required. it is not suitable to put the pump on these sediments as for one the pump will "bury" itself and then the functional surfaces of the hydraulic part will get worn uselessly. In order to meet this requirement.1 6. The pump may get overheated and in such case you cannot file a claim. Do not place the pump in mud or sand. the minimum speed of 0.2.2 PREPARING PUMP FOR COMMISSIONING. Should the pump "start" in the opposite direction. A delivery hose or pipe must be connected to the delivery flange of the pump. the direction of rotation is correct. The material must always be resistant towards the medium being pumped. The pipe must be able to convey medium with solid particles.2. gripping by the handle and turning the motor on for a moment. The version fitted with the starting device (TOS) consists of the starting device and the pump itself. proceed according to chapter 5. so that the safety coefficient k > 3 is observed. For hanging the pump we recommend to use chain or steel rope. 12 .9 6.2. This can be done by putting a small pump (up to 1. it is not possible to file a claim.13 After having the pump connected to the power supply it is necessary to verify the proper direction of rotation. Do not allow the pump get clogged with particles of various kinds.2.8 6. The pipe must not be smaller than the pump delivery branch. Deaerate the dump tank or septic tank in accordance with the local rules and regulations. And in addition to this.4 6. The recommended materials the hose should be made of are PVC. Pumps usually become warm.O.2.3 6.12 6.2.0 – electric connection.2. The flow rate speed in the delivery pipe must be sufficient enough for carrying any solid particles dispersed in the liquid.2.11 6.10 6. Do not let the pump run idle.6 6.2. If the direction of rotation is wrong. Use only hoses and pipes of correct size.6. ASSEMBLY OF PUMP AND STARTING DEVICE 6. rubber etc. the hose or pipe might get clogged. sucking lid.2. in the GF series also to the cutter body and circular knife. • The extent of the wear and tear of parts caused by operation.2. on which you cast the pump down. 6.18 Before casting the pump down it is necessary to check whether the pump is properly seated on the delivery knee pipe before the reservoir is filled in for the first time.16 The cables must not be slack under the pump as they could be sucked in the hydraulic area (We recommend to attach the cable to the steel rope or chain.17 Before casting the pump down the shaft must be cleaned of any abrasive and large dirt.2. Remove the stand or legs (according to the type) and the counter-flange and attach the shifting hook to the spiral delivery branch. Also make sure that the terminal cover is sufficiently tightened by nuts so that the supply cable is properly sealed. 6. The shifting hook will automatically fit in the body.14 The starting device consists of the following parts: Body of the starting device 2x guiding stick (not included in the shipment – provided by customer according to the necessary length) Shifting hook Upper holder of guiding sticks Stainless-steel chain in the length of 3 m 6.2. In particular. Treat the bolts and nuts with anti-corrosion preparation. Check particularly the following: • Integrity of the supply cable and attachment thereof in the terminal.Picture of the GF pump lowering device 6. 6. On the body.2. It is possible to take the pump out for a possible revision or repair without any need to disassemble anything. 6.15 Attach the SD body to the reservoir bottom using base bolts embedded in concrete. spiral and mechanical sealing. approximately every 2 m). Let the pump go down in the reservoir using the poles. 13 . pay attention to the impeller wheel. During installation it is necessary to make sure that the guiding poles are in vertical position.3 MECHANICAL INSPECTION Consists in visual examination of the pump regarding its mechanical conditions. there are two benches for seating the guiding sticks that are attached by the upper holder up in the inlet hole. m] M8 12 M10 25 M12 40 M16 90 M20 175 M24 300 M30 500 M36 700 7. 7. 7. If overloading occurs frequently. 7.9 Examine the pump performance by checking the delivery. examine the cause thereof.8 Lubrication – the motor bearings are filled with permanent grease refill and do not require any additional greasing. at least once per year.1. We recommend entrusting the checking or replacement of the oil refill to a service centre. Should ever any water left in the hydraulic area get frozen. When screwing the plug make sure that the contact surfaces are clean and the sealing is not damaged. 7. 5. The next inspection should be carried out according to the plan of inspections of the technological facility the pump is part of. the protection against motor overloading is reset and the motor starts up again.1.7 The heat protection against overloading (thermoregulator in sizes AL-01 and BF–01) protects the motor against burning as a consequence of overheating or overloading. incorrect heat breaker or a defect in the motor wiring. Should any defect of electric motor be presumed. The pumps are not fitted with bearing thermoregulators and sensor for detection of oil refill leakage from the sealing area. the following tightening torques must be applied: Bolt Moment [N.6 IN NO CASE MAY the "L" series pumps BE STARTED UP AND OPERATED INTO A CLOSED DELIVERY!! RISK OF ACCIDENT!!! 7.3 After pumping liquids leaving sediments and soil in the hydraulic part it is necessary to flush the pump immediately after taking it out with clean water. When the motor cools down. We recommend entrusting the checking or replacement of the oil refill to a service centre. 7.1.2 When it is freezing. check the conditions of the starting device (if being part of the pump) and hanger. and check whether the hose is not pushed on sharp edges of structures. If the level is in the proper height.1.2 is met.1.1. stones etc.1. It is suitable to carry out the flushing after every use. screw the oil drain plug back and tighten it. terminal.1. cleanse and dry out. 7.2 Oil – After unscrewing the oil drain plug the oil level must reach to about 10 mm under the downer edge of the hole. When tightening the bolts. it is necessary to leave the pump submerged in a non-freezing liquid or take it out.000 hours of operation (depending what occurs first). however. incorrect – low voltage.0 OPERATION.4 In order to prevent from running the pump dry it is recommended to monitor the height of the minimum level. After that put the pump on a levelled base and check it. Make sure that the pump does not vibrate and that it does not make noise. 7.1.1 During operation the pump does not need any maintenance if the condition according to art. Upon customer’s request the AF and GF series pumps can be fitted for additional price with sensor of water leakage in the seal area.2. Take the pump out of the reservoir. 7. The oil refill 14 . Then it is also necessary to make sure that the delivery hose is not bended – "broken" as this significantly reduces the pump performance.5 When commissioning a new pump or after a longer operation pause we recommend making a few revolutions by the impeller. electric cable. so that the motor will not get overheated. never use flame for defrosting. replace the stator and the shaft assembly.7 The pump – Make sure that the bolts are tightened.1 GENERALLY 7. and wear and tear of the impeller wheel and the cutter body and the circular knife in the GF series. 7. submerge the pump in a liquid. clean it and submerge it at least for one hour into a disinfecting solution or neutralizing agent. which may consist in clogged impeller wheel.7. For continuous operation the level of liquid must be at least above the motor area. In case of the L series after a year or 5. MAINTENANCE AND REPAIRS 7.2.2 PUMP AND OIL REFILL INSPECTION The first inspection of the pump and the oil refill is carried out after a month of operation. 1 No voltage in the electricity network is not running and the 1.2 Disconnected cable pump is not working 1.No. it is necessary to proceed in the disposal thereof according to the differentiated waste rules.).2 One-phase operation caused by disconnection of one of the cable conductors 2.5 Troubles with automatic protection 2. REPAIRS Any possible repairs and servicing in the guarantee period perform in an authorized service centre only.6 PUMP DISPOSAL In operation or disposal of the equipment it is necessary to observe the respective national regulations on environment and waste disposal.5 Burnt fuse. which means that differences in the materials and their composition must be respected (e. 8. 7.0 OPERATION FAILURES. In case that the equipment will have to be scrapped. 9.2 Opposite direction of rotation of the motor 15 REMEDY Check the power supply Change the cable Repair.0 CONTENT OF SHIPMENT • • Pump assembled with cable and a packaging TOS starting device (if having been ordered) consisting of: Body of starting device Shifting hook Upper holder Chain Warning: The guiding sticks are not included in the shipment!!! They are available upon order. We recommend entrusting also after-guarantee repairs to service centres. dropped out breaker 2. 7. The pump starts running. rubber etc. Motor runs (buzzes) yet the pump is not working 3.3 SERVICE.g.1 Delivery head too big 3. When applying the rules of the differentiated wastes it is necessary to contact specializes companies dealing with collection of these materials while respecting the local rules and regulations in force.4 Blocking of the impeller wheel 2.000 to 50. 7. THEIR CAUSES AND REMOVAL FAILURE CHARACTERISTIC PROBABLE CAUSE 1.service life is about 40. finish connection (qualified electric technician) Find cause. metals. 7.3 Defective connection 2.6 Voltage decrease 3.4 SERVICE CENTRES Town Company name Street Tel.5 SPARE PARTS All the spare parts used for repair must be original parts and any additional spare parts must be approved by the importer. remove it Replace fuse. turn the breaker on Repair connection Replace the cable (qualified electric technician) Replace defective bearing Check the impeller wheel and clean it Check and replace if necessary Set the power source Replace the pump by more suitable one Change two of three phases .000 hours of operation under usual conditions. After switching on the motor 1. The oil used – the turbine oil according to ISO WG 32. plastics. however the output is low 1.1 One-phase operation caused by a defect in connection 2.3 Blocking caused by defective bearing 2.4 Automatic disconnecting during activity 1. 1 Impeller wheel is worn on one side Clean it Replace for new one Clean it Replace Set to the motor nominal current Disassemble and remove the object 5. replace if necessary. The guarantee shall be limited to the above-mentioned obligations and excludes any damage caused to the health. Increase the level of the liquid being pumped. Replace the impeller wheel 10.4.1 Current breaker set improperly 4.Defective installation. . .4 Liquid leaking in the supply pipe Reduce specific density or viscosity Reduce the temperature of the liquid being pumped Remove the defects (clean the delivery).Natural wear and tear and if pumping liquids except for those recommended in chapter 1. Big vibrations 3. 16 . The right to change text.3 Overloading caused by high specific density or viscosity of the liquid 4.4 Too high temperature of the liquid being pumped 4. manufacturing or use of defective material. 11.4 Impeller wheel is heavily worn 3. . .3 Delivery hose is clogged 3. technical data and pictures is reserved.6 Defective motor wiring 4.0 ASSESSMENT OF COMPLIANCE The assessment of compliance has been made in accordance with the European Directive No.The defect occurs by fault of improper design.Improper operation and handling contrary to the safety regulations. It shall remove for free defects under the following conditions: .0.Servicing and repairs are carried out by the importer or a contracting service centre The guarantee shall not cover the defects caused by: .0 GUARANTEE The manufacturer provides guarantee in the length of 24 months from delivery performance. chattels and property of persons.2 Pump rotates in opposite direction Change two of three phases and therefore change the direction of rotation of motor Replace by new bearings Make sure that the pipe does not leak. . 98/37/EEC.2 Overloading of motor caused by an object that has blocked the impeller wheel 4.The pump is operated according to this manual. 73/23/EEC and 89/336/EEC.3 Bearings are worn 5. 5.5 Insufficient cooling of the motor sheeting caused by clogged delivery or too long "dry" operation 5. .5 Clogged sucking of pump and impeller wheel 3.Original spare parts or parts supplied by the pump importer are used. Automatic protection is switching off 5.Improper or unauthorized interventions in the pump. ►The product has not been damaged mechanically by using a force and that no modifications. The guarantee period shall be extended by the period starting as of the date the purchaser filed the claim for guarantee period at the servicing organization determined for this purpose and ending as of the date the purchaser was obliged to collect the product after the repair performed. by external causes or during transport. remedy..… STAMP AND SIGNATURE ELECTRIC INSTALLATION PERFORMED BY QUALIFIED COMPANY INSTALLATION DATE: …… ……………. Any performance of a guarantee repair shall be designated on this guarantee certificate. at the latest to the date when the purchaser is obliged to accept the product. In case of filing a claim within the stipulated guarantee period the claim shall be accepted and compensated for free only under the condition that: ►A duly filled in guarantee certificate is submitted stating the date of sale. please. The guarantee certificate must be duly filled in. Date Description of the defect being claimed. ►The product has been duly installed and connected according to the valid safety regulations. STAMP AND SIGNATURE Guarantee terms and conditions: The guarantee period is 24 months from the date of sale. The guarantee shall not cover defects occurred as a consequence of a natural wear and tear during operation. Incomplete and illegally adjusted (overwritten) guarantee certificate shall not be valid. ►The product has been used for the purpose given by the operation and assembly related regulations of the manufacturer. The certificate shall state the date the claim for repair was filed and the date of acceptance of the repaired product by the purchaser.………………………. vendor’s confirmation of sale and confirmation on professional electric installation to the distribution network performed by a qualified company (this shall not apply for products with cable ended by plug). PUMP SERIAL NUMBER: …………………………………………………. use another stamped paper 17 . ►The product has been protected against overloading. DATE OF ACCEPTANCE BY PURCHASER: ……………………….GUARANTEE CERTIFICATE TO BE FILLED IN BY VENDOR IN SELLING TYPE OF PUMP: ………………………………………………………. repairs or unauthorized manipulation have been performed. The guarantee shall not cover damages occurred during transport. If within the repair no defect falling under the guarantee is found. however.………………… ………………………. the costs related to the performance of the service shall be paid by the owner of the equipment. equal. stamp and organization* * In case there is not enough place to record the claim. Record on service and guarantee repairs performed. The manufacturer shall not be liable for damages and additional costs related to the claim filed. The purchaser shall file the claim at the vendor where the product was bought or at an authorized service centre. All the data must be duly filled in immediately in the selling by a undeletable method.