Oerlikon Offshore Oil & Gas

Offshore Oil & Gaswww.oerlikon-welding.com OERLIKON solutions for the offshore oil & gas industry Introduction ................................................................. 2 OERLIKON and the Offshore Oil and Gas Industry . . . . . . . . . . . . . . . . . . . 3 Consumables Welding Consumables for the Offshore Oil and Gas Industry I I I Manual Metal Arc Electrodes ....................................... 4 Cored wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Submerged arc wires and fluxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Applications Jacket and jack up rig construction Topside construction .................................... 7 8 9 ...................................................... .................... Associated construction and special applications Selection Product Selection Guide - Consumables ...................... 10 to 11 Classification Society Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 to 13 Packaging DRYBAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Arc Equipment for large fabrication sites and yard applications I I I MIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 TIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Plasma cutting and MMA .......................................... 17 Submerged Arc Welding equipment and the 3A control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 to 20 Conversion Tables .......................................... 21 to 24 1 with a sales turnover of ~ € 700 million. 2 . OERLIKON welding consumables are now accompanied by extensive ranges of high quality arc welding and cutting equipment.Introduction 2008-758 Air Liquide group. OERLIKON has generated a proven history of supplying welding consumables on an ongoing basis for the most demanding and critical applications. manual through to fully automated installations. construction contractors and fabricators to supply customised solutions through performance and innovation by developing and supplying welding consumables and processes capable of meeting the stringent mechanical property specifications and increasingly the demands for enhanced welding productivity. specifically tailored for the high productivity pipe mill environment. OERLIKON has continued to work closely with owners. development and application. with its headquarters in Paris. Air Liquide Welding. The results of this process of ongoing innovation and product development are demonstrated by the unrivalled range of OERLIKON welding consumables. AL CTAS. Oerlikon brand is an important part of this portfolio and has a long and distinguished history of innovation in welding products. With this background. flame and workplace products.1 billion in 2008. The research and development centre. These ALW companies are involved in many different areas of OERLIKON product design. This facilitates the rapid transfer and implementation of important innovations and advances in welding technology throughout the whole of the OERLIKON global network. particularly in the energy sector to industries such as offshore oil and gas and nuclear power generation. The utilisation of the strengths and experience of this network enables OERLIKON to maintain its position and international reputation for innovative leadership at the forefront of advanced welding technology in both welding consumables and increasingly equipment and processes. is one of Europe’s larger multinational companies with a consolidated turnover of € 13. is located in Paris and is the largest privately owned centre for welding R&D. is represented throughout the world by individual ALW companies with a brand portfolio optimised locally to the needs of all types of customers. France. right from the initial selection to welding performance on site. The product ranges are manufactured in group production facilities. Technical Service OERLIKON’s involvement with it’s products does not stop at manufacture. OERLIKON provides a close and detailed participation with the application of products. which is available in printed or electronic format. Product information is written to enable the professional welding engineer to select the correct OERLIKON product for the application. 2008-764 Quality OERLIKON has a total commitment to quality. Detailed certification for welding consumables is supplied as a matter of routine and customers’ special quality requirements for increased frequency of batch testing or specialised certification are also readily accommodated. “Competence”. In order to elaborate the technology of the product range in more detail. A team of highly qualified engineers is ready to respond in collaboration with the fabricator. As new steel types are developed and used. This ensures the reliability and reproducibility fabricators need in the offshore oil and gas industry. A track record of highly successful products combining quality and technology with technical service has been firmly established. all of which are ISO certified. A large information base is at the service of every customer to ensure the most cost effective selection of welding procedures to meet the needs of any application. 24/7 on the OERLIKON web sites. Track Record OERLIKON has been a major supplier of welding products to the offshore industry for significant projects during the past three decades. detailed technical articles are available in the journal of OERLIKON’s welding and cutting expertise. so OERLIKON reacts to provide the right products. as new more demanding applications are developed. Flexibility The OERLIKON product range is continuously developing in response to changing technological requirements.OERLIKON and the offshore oil and gas industry A commitment to technical excellence supported by a dedication to quality is regarded as fundamental to OERLIKON’s success in the offshore oil and gas industry. regularly meeting with engineering departments and major manufacturers at the design stage to ensure optimum welding solutions. Demand the Welding Expertise 2008-765 3 . with the objective of providing technologically relevant and practical solutions. Information All OERLIKON products are backed by a full technical information package. 2008-759 Key products A selection of key products is shown below. The smaller sizes <3. Typical applications include rack to rack and chord to chord joints. The TENACITO range of electrodes is made on high purity steel core wire.9%Ni weld metal for high integrity applications while conforming to NACE requirements. This electrode is designed to ensure optimum toughness for structural steel joints in both the as welded and stress relieved conditions. resulting in excellent operability particularly in the vertically up position. They are the result of many years of systematic development and high Charpy values at -40 °C to -60 °C and Crack Tip Opening Displacement toughness at -10 °C are readily achieved at realistic arc energies.4%Mn weld metal. very low in residual and impurity elements to ensure weld deposit cleanliness and optimum mechanical properties.8%Mn-2. DIN. A more complete view of the product range is shown on pages 10-11 or consult the OERLIKON Welding Consumables Product Data handbook for full details. A very low hydrogen potential of <4 ml H2 per 100 g deposited weld metal is readily achieved in practise. TENACITO 38R has established a unique position in the construction of offshore oil and gas structures due to the consistent high fracture toughness. This electrode is designed for maximum as welded toughness in higher strength joints combined with good fracture toughness properties.9%Ni weld metal conforming to NACE requirements. This ensures good toughness from the C-Mn system in both the as welded and stress relieved conditions. The TENACITO range is characterised by the following features: Toughness The TENACITO range of MMA electrodes for offshore applications are all fully basic electrodes of the EX018-H4 type with nominal 110% efficiency. ISO. EN.2%Mn-0. In itself this is a significant factor in maintaining productivity as grinding. particularly of the weld toe is minimised. I TENACITO R An E7018-1H4 electrode depositing a nominal C-1. I TENACITO 80CL A high strength E11018-GH4 electrode depositing a nominal C-1. AWS I TENACITO 70B An E8018-C1H4 electrode depositing a nominal C-0. I TENACITO 70 An E8018-GH4 electrode depositing a nominal C-1. Weldability Exacting electrode design produces an excellent weld bead profile with smooth toe blending and a near mitre finish. of the weld metal deposited.2 mm diameter are double coated using unique OERLIKON manufacturing technology to ensure arc stability. I TENACITO 38R An E7018-GH4 electrode depositing a nominal C-1.5%Ni weld metal for high CVN toughness at -50 °C with increased arc energies. 4 .MMA consumables for the offshore industry MMA welding Oerlikon TENACITO manual metal arc electrodes are designed to optimise toughness and productivity in the fabrication of structural steels while retaining the excellent levels of operating characteristics required for positional welding during on-site construction. with a yield strength of >690 MPa and high CVN toughness at -50 °C. This feature is of vital importance as offshore failures to date have been via the fatigue rather than the toughness failure mode.4%Mn-2. particularly when welding higher strength steels for topside applications. CTOD. Hydrogen Potential The TENACITO range is all Low Hydrogen Potential welding consumables and can be described as fully moisture resistant.2NiCrMo weld metal for the welding of HYSS.6%mn-0. This electrode is especially relevant where lower reference temperature testing may be required. Cored wires for the offshore industry OERLIKON flux-cored wires for MAG welding comprise the FLUXOFIL and CITOFLUX high performance product ranges FLUXOFIL and CITOFLUX wires are produced in ISO certified group manufacturing plants. for the welding of HYSS. FLUXOFIL 41 deposits high strength. CITOFLUX R82 deposits C-1. Low Hydrogen Potential FLUXOFIL wires have a hydrogen potential of ~4 ml H2 per 100 g deposited weld metal when used straight from the carton or store with no re-conditioning. CITOFLUX R620 Ni2 deposits C-1.80%Ar/20%CO2.4%Mo weld metal.3%Mn-2. e. FLUXOFIL 42 is for use DC+ and 42LT DC. • FLUXOFIL 41 Basic flux cored electrode filler wire for gas shielded welding with mixed gases. mechanical properties and deposition rate to the OERLIKON range of cored wires.g.g.4%Mo weld metal. Deposition rate CITOFLUX rutile cored wires feature enhanced filling of the flux core.80%Ar/20%CO2.9%Ni steel weld metal with optimised operating characteristics and deposit toughness down to -40 °C. in both the as welded and stress relieved conditions for the welding of higher strength steels with a minimum yield stress of 550 MPa. which results in increased current carrying capacity. 2008-767 FLUXOFIL cored wires are manufactured using a process similar to the production of a solid wire and results in a seamless flux-cored wire with a number of product advantages: Stability in Welding FLUXOFIL wires are coppered in exactly the same way as solid wire. e.80%Ar/20%CO2.g.4%Mn0. but used with CO2 shielding gas. in both the as welded and stress relieved conditions and in conformance with NACE requirements. Feeding Characteristics The solid sheath provides uniform mechanical properties around the wire circumference and hence the wire feeding is smooth without kinking or spiralling.g. e. The higher core filling ratio results in increased welding speeds and deposition rate. in both the as welded and stress relieved conditions and in conformance with NACE requirements. thus increasing welding speed and hence deposition rate. CITOFLUX cored wires were recently introduced to the OERLIKON product range. yield strength >690 MPa.5%Ni steel weld metal with deposit toughness down to -50 °C. Current transfer from the torch contact tube to the wire is thus improved.0%Mn1. high toughness 1. e.g. Used in all positions including vertically up and vertically down. The production annealing ensures close control of the wire hardness and this in turn reduces wear of the wire feeder and cable hose assembly. Typical applications include rack and chord joints. I CITOFLUX R550 Rutile flux cored electrode filler wire for gas shielded welding in all positions with mixed gases. CITOFLUX R550 deposits C-1. rutile. high toughness 2. to meet all fabrication requirements. I Key products A selection of key products is shown below.g. similar in all respects to FLUXOFIL 20HD. I CITOFLUX R620 Ni2 Rutile flux cored electrode filler wire for gas shielded welding in all positions with mixed gases. FLUXOFIL 20HD deposits C-1. A more complete view of the product range is shown on pages 10-11 or consult the OERLIKON Welding Consumables Product Data handbook for full details. yield strength >550 MPa.8%Ni steel weld metal with optimised operating characteristics and deposit toughness in the range -40 °C to -50 °C. manufactured using a folded strip technique. 5 .80%Ar/20%CO2. e.2%Ni-0. ring stiffener to can fillet welding and full thickness joints for high integrity applications.2%Ni steel weld metal with deposit toughness in the range -50 °C to -60 °C. for the welding of higher strength steels. in both the as welded and stress relieved conditions I FLUXOFIL 21HD Rutile flux cored electrode filler wire. A reduction in preheat may also be possible meaning more cost effective fabrication. This is very low and can be considered by the welding engineer to be an excellent safety factor. FLUXOFIL 42 / 42LT Basic flux cored electrode filler wire for gas shielded welding with mixed gases. This range of wires includes.80%Ar/20%CO2.depositing high strength.4%Cr-0. bringing another balance of operating characteristics. Typical applications include bracing. I CITOFLUX R82 Rutile flux cored electrode filler wire for gas shielded welding in all positions with mixed gases. I FLUXOFIL 20HD A rutile flux cored electrode filler wire for gas shielded welding with mixed gases. basic and metal cored wires. e.80%Ar/20%CO2.2%Mn-0.4%Ni-0. Improved deposition rates can be attained without sacrificing weld metal toughness. This is most important when submerged arc welding. in order to optimise productivity in a given application. Weldability As well as the consistent ability to deliver the highest levels of mechanical properties. This minimises the risks of weld metal hydrogen (chevron) cracking in the welding of thick structural steel sections even after exposure of the flux to atmospheric moisture during recirculation. =3 FB type. OP 121TT has a low hydrogen potential. have achieved worldwide recognition as the first choice for quality submerged arc welding.I.I. under the most stringent quality control conditions. OERLIKON fluxes have stable arc running characteristics together with excellent slag detachability. with a very low diffusible hydrogen potential. FB type. It is used for welding thicker sections of more hardenable steels. OP 121TTW is particularly suitable in combination with the OE FLUXOCORD range of cored wires for submerged arc welding. Low Hydrogen Potential OERLIKON fully basic fluxes and semi basic SAW fluxes are designed and manufactured to give a low hydrogen potential under the most demanding conditions. Productivity OERLIKON can input into the optimum choices of the number of wires. the grain size distribution and agglomerate strength ensure reliable recirculation characteristics and consistent chemistry. OP 121TT is an excellent choice when narrow gap welding. A more complete view of the product range is shown on pages 10-11 or consult the OERLIKON Welding Consumables Product Data handbook for full details. OE-TIBOR 33 for "punch through"joint completion. which is particularly relevant for use in high humidity climates. Reproducibility Consolidating the metallurgical rationale for OERLIKON agglomerated fluxes . 41HD & 42. as new steels and applications are developed so special wires are designed and introduced to the range. 2008-760 Toughness Consistent CVN and CTOD even at deep sub-zero temperatures through the right combination of wire and flux. Submerged Arc Wires The OERLIKON range of submerged arc wires contain low levels of impurity and residual elements and are optimised for joint thoughness at the full range of strength levels. B. OE-SD3 1Ni ¼Mo. OP 121TT OP 121TT has achieved worldwide recognition by the offshore oil and gas industry. I Quality All OERLIKON agglomerated fluxes are produced in ISO certified group manufacturing plants. where low hydrogen levels are readily achieved with regular yard practices. with excellent recirculation characteristics in automatic systems. head geometry and wire size for a given application. B. Flux cored wires for SAW welding (FLUXOCORD range) to maximise productivity in combination with OP 121TT(W) flux : FLUXOCORD 31HD. OE-SD3 1Ni ½Mo. Solid wires : OE-SD3. These flux characteristics are supported by the OERLIKON DryBag packaging system. I 6 . Submerged Arc Fluxes I Technology OERLIKON submerged arc wire specifications are designed to incorporate the state of the art technology and hence the highest levels of weld metal toughness are generated for the alloy type. of <4 HDM. and is used for joints of high structural integrity where excellent sub-zero Crack Tip Opening Displacement (CTOD) fracture toughness is required. =3. HDM<5 ml H2 per 100 g deposited weld metal.Submerged arc wires and fluxes for the offshore industry OERLIKON’s agglomerated submerged arc welding fluxes. giving the potential for high levels of welding productivity. In addition. OE-S2 Ni1. It is an agglomerated flux with high basicity. operability or bead profile. OP 121TT is capable of generating such properties at high deposition rates using multi-wire welding. Key products A selection of key products is shown below. I OP 121TTW OP 121TTW is an agglomerated flux with high basicity. in combination with the OERLIKON range of solid wires. 35 mm of CTOD at -10 °C. A517 grade F. EH36 Key Products: MMA TENACITO 38R TENACITO 70 TENACITO 70B OP121TT/OE-SD3 OP 121TT/OE S2 Ni1 OP 121TT/OE TIBOR 33 (root) FLUXOFIL 20HD FLUXOFIL 21HD CITOFLUX R82 CITOFLUX R620 Ni2 CVN at -40 to -60 °C CTOD at -10 °C SAW FCW Jack up rig construction The current toughness specifications for the high strength components of jack up rigs are nominally CVN at -40 °C to -60 °C.A. Jackcase. ALDUR 700QL1. Chords.Jacket and jack up rig construction Fabrication of cans. B. ABS mild steel Gr. depending on location in the structure.25-0.AH36. The steel grades include DIN StE 355 (St E 36). cantilever and chord to rack. The high strength steel grades of particular importance for jack up rig construction are currently A514 grade Q. depending on location in the structure. rack to rack and chord to chord applications: Key Products: MMA TENACITO 80CL FLUXOCORD 42/OP 121TT(W) OE SD3 2NiCrMo/OP 121TT(W) FLUXOFIL 42 FLUXOFIL 42LT Yield Stress >690 MPa CVN at -40 °C to -60 °C SAW FCW 7 . Fabrication of racks. OERLIKON consumable packages are available to reliably achieve these levels of toughness at a high level of productivity. Jackcasings. Tubulars. DH36. Nodes and Piling. 2008-769 Jacket construction The current toughness specifications for jacket construction are nominally CV at -30 °C to -60 °C and a minimum of 0. D. Cantilever. E. T St E 420 (TT St E 43) and EN S (P) 235-S (P) 500. ABS HT Gr. Topside construction Fabrication of Modules.AH36. DH36. 2008-766 The current toughness specifications for topside construction are nominally Cv at -30 °C to -60 °C and a minimum of 0. ABS mild steel Gr. Support frames and Integrated decks. EH36 EN 10225: S460 G2+Q Key Products: MMA TENACITO 38R TENACITO 70 TENACITO 70B OP121TT/OE-SD3 OP 121TT/OE S2 Ni1 OP 121TT/OE TIBOR 33 (root) FLUXOFIL 20HD FLUXOFIL 21HD CITOFLUX R82 CITOFLUX R620 Ni2 CVN at -40 to -60 °C CTOD at -10 °C SAW FCW Fabrication of higher strength grades MMA TENACITO 70 OP 121TT/OE SD3 1Ni ¼Mo FLUXOFIL 41 CITOFLUX R550 Cv at -40 to -60 °C CTOD at -10 °C SAW FCW 8 . depending on location in the structure. D.A. The steel grades of particular importance for topside construction are DIN StE 355 (St E 36).35 mm of CTOD at -10 °C. T St E 420 (TT St E 43) and EN S (P) 235-S (P) 500. ABS HT Gr. E. B.25-0. The range of applications is as diverse as the comprehensive range of electrodes. 309L & 312. RS316L.9. 2008-768 AISI 4130 Blow Out Preventers and Well Head Constructions are typically fabricated from AISI 4130. e. I I MIG/TIG A comprehensive range of OERLIKON INERTFIL and INERTROD wires for all applications. A comprehensive range of MMA electrodes. DUPLEX STAINLESS STEELS Duplex stainless steel (e. MMA TENAX 118D2 is a C-1. CUPRO-NICKEL ALLOYS Cupro-nickel alloys are used for process and anti-fouling pipe work. vessels and module pipe work. and 625. I I FCW A comprehensive range of FLUXINOX stainless cored wires for applications in the primarily down hand. OE-309LMo. 309L. RS347.3L-PF for positional welding of duplex stainless steels. This makes these electrodes particularly suitable for the most critical applications. 308H. pipes. The SUPRANOX range also has a proven resistance to both weld start and weld bead porosity giving high radiographic integrity. Including alloys 308L. These properties may on occasions have to be retained in the weld metal after a complex heat treatment. stainless steels. 318. Well heads and Process pipe work. crack resistant weld metal suitable for the welding of AISI 4130 in the stress relieved condition.9.g. I SAW OE-SD3 1Ni½Mo/OP 121TT(W) is used for depositing high strength. OE-316L. 316L.3 are solid wires depositing duplex stainless steel weld metal. RS310 & 904L. or similar low alloy steel. 310.4%Mo welding electrode depositing tough manganese molybdenum weld metal with a minimum UTS of 690 MPa in full conformance to NACE. and matching strength properties are specified.8. 317. I SAW OP 33 is a special semi-basic agglomerated flux with a basicity index of 1. Matching consumables are available: I STAINLESS STEELS I MMA SUPRANOX RS22. W.9. RS308L. In respect to the carbon content of the weld metal. 9 . Blow out preventors. FLUXINOX 316L-PF applications.3L. 309MoL. TENAX 118D2 is used for the welding of AISI 4130 in the stress relieved condition. RS309Mo.3L is an MMA electrode depositing Cr-Ni-Mo-N duplex stainless steel weld metal.9. 308LP. 310. FLUXINOX 316L and positional e. 1. 308L. 316L. 347-P. 347. 309MoL. Smooth operation in all positions with minimal spatter and near self releasing slag for excellent weld bead appearance and profile. 309L. low alloy steels. 347.g.Associated construction and special applications Hook ups. I FCW FLUXINOX 22. I SAW OE-S22 09/OP 33 is used for the high deposition rate welding of duplex stainless steels. highly resistant to intergranular pitting and stress corrosion in the presence of hydrogen containing aqueous solution or wet gases. nickel base and cupro-nickel alloys.3L is optimised for down hand fillet welding and FLUXINOX 22. 318.9. RS308H.No. flux cored wires. 22. 80/20 and 90/10 cupro-nickel alloys. e. MMA The SUPRANOX range of rutile coated manual metal arc welding electrodes is designed to enable the diversity of stainless steels – plates. RS309L. The SUPRANOX range of MMA welding electrodes is as follows: 308L.4462) is used for pipe lines.g.9 grade 300 series wires. MIG and TIG wires and SAW wires and fluxes are available for all aspects of topside and hook up applications for C-Mn steels.g. castings and forgings – to be welded both to themselves and to each other. OE-308L. 309L-P. Typically used with AWS A5. 307. 316L. tubes.g. 347. OP 33 is neutral. 316LP. e. I MIG/TIG INERTFIL/INERTROD 22. MMA SUPRANEL NiCu7 is used for the manual welding of cupro-nickel alloys I MIG/TIG NIFIL/NIROD NiCu7 are cupro-nickel MIG and TIG wires used for the welding of 70/30. It is used for the welding of stainless and heat resisting steels.9%Mn-0. 7 1.Basic FLUXOFIL 31 CITOFLUX B00 FLUXOFIL 44 FLUXOFIL 40 FLUXOFIL 41 FLUXOFIL 42LT FCAW .06 0.5 0.015 <0.6 1.2 1.7 1.015 <0.015 <0.020 E7018-1-H4 E7016-1-H4 E 7018-1-H4 E7018-G-H4 E8016-G-H4 E8018-G-H4 E8018-C1-H4 E9018-G-H4 E10016-D2-H4 E11018-G-H4 E11018-G-H4 E 42 5 B 32 H5 E 42 5 B 12 H5 E 42 6 B 42 H5 E46 6 1 Ni B 42 H5 E 50 6 Mn1 Ni B 12 H 5 E 50 6 Mn1 Ni B 42 H 5 E 46 6 2Ni 42 H5 E 55 6 Mn 1 NiMo B T 42 H5 E 62 4 MnMo B32 H5 E 69 6 Mn2 NiCrMo B 42 H 5 E 69 6 Mn2 NiCrMo B 42 H 5 0.05 0.5Ni P M 1 H5 T 62 5 Mn 2.020 <0.3 0.5 0.015 <0.020 E8018-C2-H4 E46 6 3Ni B 32 0.018 <0.015 <0.05 0.4 0.015 <0.8 0.3 <0.07 0.6 0.5 1.06 0.05 1.06 0.06 0.05 0.08 0.020 <0.5 0.07 0.3 1.025 <0.4 0.015 <0.05 0.06 0.015 <0.020 <0.015 <0.012 <0.020 <0.2 1.6 1.3 1.9 0.030 <0.3 0.015 <0.08 0.4 0.1 1.030 <0.3 0.3 0.015 <0.4 1.06 0.020 <0.05 0.3 0.020 <0.Metal Cored FLUXOFIL M10 FLUXOFIL M10S CITOFLUX M00 CITOFLUX M20 FLUXOFIL M41 GTAW CARBOROD 1A CARBOROD Ni1 CARBOROD Ni2 CARBOROD NiMo 1 ER70S-6 ER80S-Ni1 ER80S-Ni2 ER90S-G W 42 4 W3 Si1 W 46 6 W3 Ni1 W 46 6 W2 Ni2 W Mn3 Ni 1 Mo 0.7 1.06 0.020 <0.8 0.020 <0.5%Ni-steels CVN to -85 °C/-101 °C As welded condition Type MMA FREEZAL ENi3 SAW (wire / flux) OE S2 Ni3 / OP 121TT(W) F8A15-F7P15 ENi3-Ni3 SA FB 1 55 AC H5 0.4 1.8 0.020 <0.020 <0.020 <0.07 0.015 <0.Rutile CITOFLUX R00Ni CITOFLUX R20C FLUXOFIL 20HD FLUXOFIL 21HD CITOFLUX R82 CITOFLUX R550 CITOFLUX R26 FCAW .9 0.Welding consumables product summary Construction Steels CVN to -30 °C / -60 °C As welded condition Type MMA SUPERCITO TENAX 56S TENACITO R TENACITO 38R TENAX 88S TENACITO 70 TENACITO 70B TENACITO 65R TENAX 118D2 TENACITO 80 TENACITO 80(CL) SAW (wire / flux) OE-SD3 / OP 121TT OE-TIBOR 33 / OP 121TT OE-SD3 1Ni ¼Mo / OP 121TT OE-SD3 1Ni ½Mo / OP 121TT OE-S2 Ni2 / OP 121TT FLUXOCORD 31HD / OP 121TT(W) FLUXOCORD 41HD/OP 121TT(W) FLUXOCORD 42/OP 121TT(W) GMAW CARBOFIL 1A CARBOFIL 1A Gold CARBOFIL Ni1 CARBOFIL NiMo 1 FCAW .5 0.1 1.9 0.07 0.04 0.012 <0.020 <0.020 <0.3 1.5NiP1 H5 0.020 <0.4 0.015 E70C-6MH4 E70C-6MH4 E70C-6MH4 E81T5-GH4 E91T1-GH4 T 46 4 M M 1 H5 T 42 6 MM 1 H5 T 46 4 M M 1 H5 T 46 6 Mn 1Ni 1 M M H5 T 55 Z M M 1 H5 0.020 AWS EN C Mn Si S P 3.025 <0.015 <0.4 1.020 <0.5 1.06 0.05 0.012 <0.020 <0.012 <0.018 F7A8-EH12K F7A6-EG-G F8A10EG-G F9A6-EG-G F7P10ENi2-Ni2 F7AP8-EC1 F9A8-EC-F3 F11A4-EC-F5 S 42 6 FB S3Si S 46 5 FB Sz S 50 6 FB Sz S62 4 FB S3 Ni1Mo S 62 6 FB S2 Ni2 S35 6 FB T3 S 55 4 FB TZ S 69 6 FB TZ 0.5 1.015 <0.6 0.05 0.3 1.020 <0.020 <0.020 <0.08 1.06 0.020 <0.020 <0.020 <0.025 <0.5 0.09 0.5 0.020 <0.015 <0.2 <0.2 1.4 0.3 1.025 <0.3 0.7 1.025 <0.3 0.7 1.020 <0.0 1.020 AWS EN C Mn Si S P 10 .4 <0.6 <0.015 <0.5 0.06 0.015 E81T1-GH4 E81T1-Ni1H8 E81T1-Ni1MJH4 E81T1-Ni1JH4 E81T1-Ni1MH4 E91T1-GMH4 E101T1-GMH4 T 46 4 1Ni PC 1 H5 T 46 5 1Ni P C 1 H10 T 46 4 1Ni P M 1 H5 T 46 4 1Ni P C 1 H5 T 46 5 1Ni PM 1 H5 T 55 5M 1.4 0.015 <0.4 0.6 0.06 0.07 0.0 1.6 <0.08 0.08 1.0 1.025 <0.06 0.05 0.6 <0.015 E70T5-MJH4 E71T5-MJH4 E70T5-GMJH4 E80T5-GMH4 E90T5-GMH4 E111T5-GH4 T 42 4 B M 3 H5 T 42 5 B M 1 H5 T 42 6 2Ni B M 3 H5 T 46 6 1Ni B M 3 H5 T 55 6 1 NiMo B C 3 H5 T 69 6 Mn2NiCrMo B M 3 H5 0.4 0.5 0.5 0.05 0.3 0.6 0.015 <0.8 1.08 0.020 <0.015 <0.3 0.4 1.012 <0.3 0.020 <0.08 1.3 0.3 0.3 0.2 1.06 0.2 1.015 <0.4 0.08 1.020 <0.9 1.015 <0.020 <0.6 1.5 <0.5 0.04 0.020 <0.08 0.06 0.020 <0.015 ER70S-6 ER70S-6 ER80S-Ni1 ER100S-G G46 3 M G4 Si1 G46 4 M G4 Si1 G 46 6 M G3 Ni1 G62 4 M Mn3Ni1Mo 0.008 <0.015 <0.05 0.06 1.015 <0.015 <0.015 <0.020 <0.2 0.020 <0.08 0.020 <0.015 <0.08 1.020 <0.9 1.020 <0.015 <0.4 1.015 <0.020 <0.015 <0.6 0.6 0.4 <0.2 1.5 0.9 1.015 <0.020 <0.2 <0.6 0.025 <0.020 <0.3 0.020 <0.4 0.06 0.05 0. 4 Tensile strength MPa 490-550 500-640 500-640 500-650 560-720 590-680 550-700 630-750 690-890 850-960 760-900 530-630 540-640 600-650 650-750 550-600 500-640 620-720 750-830 550-630 530-680 550-680 700-890 530-680 530 .5 ----0.9 0.1 -0.4 0.7 0.4 -0.4 -----------0.3 ---------- Ni ---0.4 0.2 1.Metal Cored FLUXOFIL M10 FLUXOFIL M10S CITOFLUX M00 CITOFLUX M20 FLUXOFIL M41 GTAW CARBOROD 1A CARBOROD Ni1 CARBOROD Ni2 CARBOROD NiMo 1 Cr --- Ni 3.2 --2.4 0.5 --0.2 2.15 Tensile strength MPa 540-600 565-645 Yield strength MPa >450 >460 A5d % >25 >24 CVN (Joules) >40 @ -101 °C >50 @ -85 °C Type MMA FREEZAL E Ni 3 SAW (wire / flux) OE S2 Ni3 / OP 121 TT(W) 11 .2 2.9 -2.4 0.0 2.6 ----------------0.5 0.4 0.8 1.4 ---0.5 --1 1 0.9 0.0 Mo -------0.3 3.9 2.9 2.5 0.6 -1.9 0.9 0.1 0.8 0.4 -0.4 -------0.Rutile CITOFLUX R00Ni CITOFLUX R20C FLUXOFIL 20HD FLUXOFIL 21HD CITOFLUX R82 CITOFLUX R550 CITOFLUX R26 FCAW .680 570-670 570-670 530-680 620-760 700-890 510-610 500-640 520-620 540-640 650-750 760-900 550-660 510-560 530-680 530-680 640-820 500-640 550-680 550-680 700-890 Yield strength MPa >430 >420 >420 >460 >500 >510 >480 >560 >620 >800 >720 >450 >460 >530 >540 >450 >420 >550 >680 >460 >460 >470 >620 >460 > 460 >490 >490 >460 >550 >620 >420 >420 >440 >470 >560 >690 >460 >420 >460 >460 >550 >420 >470 >470 >620 A5d % >24 >22 >25 >25 >24 >24 >22 >20 >22 >16 >17 >25 >20 >24 >20 >24 >20 >18 >16 >24 >24 >20 >18 >20 > 20 >22 >22 >20 >20 >18 >22 >20 >26 >24 >20 >17 >24 >26 >22 >20 >18 >20 >20 >20 >18 CVN (Joules) >47 @ -50 °C >110 @ -50 °C >90 @ -60 °C >110 @ -60 °C >60 @ -60 °C >80 @ -60 °C >110 @ -60 °C >75 @ -60 °C >50 @ -40 °C >60 @ -60 °C >60 @ -60 °C >50 @ -50 °C >80 @ -50 °C >120 @ -60 °C >70 @ -40 °C >70 @ -60 °C >80 @ -40 °C >50 @ -40 °C >50 @ -40 °C >47 @ -30 °C >47 @ -30 °C >47 @ -60 °C >47 @ -40 °C >80 @ -40 °C >47 @ -50 °C >60 @ -40 °C >60 @ -40 °C >80 @ -50 °C >47 @ -50 °C >47 @ -50 °C >47 @ -40 °C >60 @ -50 °C >47 @ -80 °C >47 @ -60 °C >80 @ -40 °C >47 @ -50 °C >47 @ -40 °C >70 @ -60 °C >80 @ -40 °C >80 @ -60 °C >47 @ -60 °C >47 @ -50 °C >47 @ -60 °C >47 @ -60 °C >47 @ -40 °C Type MMA SUPERCITO TENAX 56S TENACITO R TENACITO 38R TENAX 88S TENACITO 70 TENACITO 70B TENACITO 65R TENAX 118D2 TENACITO 80 TENACITO 80(CL) SAW (wire / flux) OE-SD3 / OP 121TT OE-TIBOR 33 / OP 121TT OE-SD3 1Ni ¼Mo / OP 121TT OE-SD3 1Ni ½Mo / OP 121TT OE-S2 Ni2 / OP 121TT FLUXOCORD 31HD / OP 121TT(W) FLUXOCORD 41HD/OP 121TT(W) FLUXOCORD 42/OP 121TT(W) GMAW CARBOFIL 1A CARBOFIL 1A Gold CARBOFIL Ni1 CARBOFIL NiMo 1 FCAW .8 0.Cr ---------0.5 2.5 1.5 Mo -0.9 2 -0.5 1.Basic FLUXOFIL 31 CITOFLUX B00 FLUXOFIL 44 FLUXOFIL 40 FLUXOFIL 41 FLUXOFIL 42LT FCAW .4 --0.2 --0.2 0.4 0.9 0. 02 DB 10.098.01 42.098.41 4Y400SA HS/P 4Y46SA H5 4Y46SA H5 4Y46SA H5 4Y400SA H5 UP TÜV TÜV DB DB 3YSA 3YSA 3YSA 3YSA H5 H5 H5 H5 2YSA F.27 42.098.035.00 09848 42.098.098.01 42.Rutile CITOFLUX R00Ni CITOFLUX R20C FLUXOFIL 20HD FLUXOFIL 21HD CITOFLUX R82 CITOFLUX R55 CITOFLUX R26 FCAW .Metal Cored FLUXOFIL M10 FLUXOFIL M10 S CITOFLUX M00 CITOFLUX M20 FLUXOFIL M41 GTAW CARBOROD 1A CARBOROD Ni1 CARBOROD Ni2 CARBOROD NiMo 1 INITIALS DESCRIPTION AWS American Welding Society EN European Normalization GAS C1 M21 C1-M21 M21 M21-C1 C1 M21 C1 M21 C1 C1 M21 M21 M21 C1 M21 M21 C1 M21 C1 M21 C1 M21 M21 M21 M21 M21 M21 M21 I1 I1 I1 I1 TÜV Technischer Überwachungs Verein DB Deutsche Bahn AWS E7018-1-H4 E7016-1-H4 E 7018-1-H4 E7018-G-H4 E8016-G-H4 E8018-G-H4 E8018-C1-H4 E9018-G-H4 E10016-D2H4 E11018-G-H4 E11018-G-H4 E8018-C2-H4 F7A8-EH12K F7A6-EG-G F8A10EG-G F9A6-EG-G F7P10 ENi2-Ni2 F7AP8-EC1 F9A8 EC-F3 F11A8 EC-F5 F8A15-F7P15 ENi3-Ni3 ER 70S-6 ER 70S-6 ER 70S-6 ER 80S-Ni1 ER 90S-G E81T1-GH4 E81T1-GH4 E81T1-Ni1 H8 E81T1-Ni1 MJH4 E81T1-Ni1 CJH4 E81T1-Ni1 JH4 E81T1-Ni1 MH4 E91T1-GMH4 E101T1-G-MH4 E70T-5JH4 E70T5-MJH4 E71T5-MJH4 E71T5-JH4 E70T5-GMJH4 E80T5-GH4 E80T5-GMH4 E90T5-GH4 E90T5-GMH4 E111T5-GMH4 E70C-6MH4 E70C-6MH4 E70C-6MH4 E81T5-GH4 E91T1-GH4 ER 70S-6 ER 80S-Ni1 ER 80S-Ni2 ER 90S-G ABS American Bureau of Shipping BV Bureau Veritas EN E 42 5 B 32 H5 E 42 5 B 12 H5 E 42 6 B 42 H5 E46 6 1 Ni B 42 H5 E 50 6 Mn1 Ni B 12 H 5 E 50 6 Mn1 Ni B 42 H5 E 46 6 2Ni 42 H5 E 55 6 Mn 1 NiMo B T 42 H5 E 62 4 MnMo B 32 H5 E 69 6 Mn2 NiCrMo B 42 H5 E 69 6 Mn2 NiCrMo B 42 H5 E46 6 3Ni B 32 S 42 6 FB S3Si S 46 5 FB Sz S 50 6 FB Sz S 62 4 FB S3Ni1Mo S 62 6 FB S2Ni2 S 35 6 FB T3 S 55 4 FB TZ S 69 6 FB TZ SA FB 1 55 AC H5 G46 3 M G4 Si1 G46 3 M G4 Si1 G46 4 M G4 Si1 G 46 6 M G3Ni1 G62 4 M Mn3Ni1Mo T 46 4 1Ni PC 1 H5 T 46 4 1Ni PM 1 H5 T 46 5 1Ni P C 1 H10 T 46 4 1Ni P M 1 H5 T 46 4 1Ni P C 1 H5 T 46 4 1Ni P C 1 H5 T 46 5 1Ni P M 1 H5 T 55 5M 1.098.098.14 DB DB 4H5-4Y 4H5-4Y 3Y 3YH5 3H5-3Y E9018-G E11018-G E11018-G 03768 09895 03766 51.Basic FLUXOFIL 31 CITOFLUX B00 FLUXOFIL 44 FLUXOFIL 40 FLUXOFIL 41 FLUXOFIL 42LT FCAW .09 3YM (-40 °C) 4YM 5YQ690M 10343 00266.01 TÜV 08027.04 TÜV TÜV TÜV TÜV DB ABS 10.17 42.5Ni P 1 H5 T 42 4 B C 3 H5 T 42 4 B M 3 H5 T 42 5 B M 1 H5 T 42 5 B C 1 H5 T 42 6 2Ni B M 3 H5 T 46 6 1Ni B C 3 H5 T 46 6 1Ni B M 3 H5 T 55 6 1 NiMo B C 3 H5 T 55 4 1 NiMo B M 3 H5 T 69 6 Mn2NiCrMo B M 3 H5 T 46 4 M M 1 H5 T 42 6 M M 1 H5 T 46 4 M M 1 H5 T 46 6 Mn 1Ni 1 M M H5 T 55 Z M M 1 H5 W 42 4 W3Si1 W 46 6 W3Ni1 W 46 6 W2Ni 2 W Mn3 Ni1 Mo DNV Det Norske Veritas GL Germanischer Lloyd LRS Lloyd's Register of Shipping TÜV 00287.10 11041.10 00266.V 3YSA F.Classification Society Approvals Construction Steels CVN to -30 °C / -60 °C As welded condition Type MMA SUPERCITO TENAX 56S TENACITO R TENACITO 38R TENAX 88S TENACITO 70 TENACITO 70B TENACITO 65R TENAX 118D2 TENACITO 80 TENACITO 80(CL) FREEZAL E Ni 3 SAW (wire / flux) OE-SD3 / OP 121TT OE-TIBOR 33 / OP 121TT OE-SD3 1Ni ¼Mo / OP 121TT OE-SD3 1Ni ½Mo / OP 121TT OE-S2 Ni2 / OP 121 TT FLUXOCORD 31HD / OP 121TT FLUXOCORD 41HD/OP 121TT FLUXOCORD 42/OP 121TT OE S2 Ni3 / OP 121TT GMAW CARBOFIL 1A CARBOFIL 1A Gold CARBOFIL Ni1 CARBOFIL NiMo 1 FCAW .5Ni P M 1 H5 T 62 5 Mn 2.V ER80S-Ni1 TÜV DB TÜV TÜV DB DB 4YQ690SA H5 TÜV DB DB 4YSA H5 4YSA H5 3YSA H5 ER 80S-Ni1 PRS Polski Rejestr Statkow RMRS Russian Maritime Register of Shipping RINA Registro Italiano Navale 12 .07 4944. PC SA3YM PA.PF.Metal Cored FLUXOFIL M10 FLUXOFIL M10S CITOFLUX M00 CITOFLUX M20 FLUXOFIL M41 GTAW CARBOROD 1A CARBOROD Ni1 CARBOROD Ni2 CARBOROD NiMo 1 SA3YM PA.Rutile CITOFLUX R00Ni CITOFLUX R20C FLUXOFIL 20HD FLUXOFIL 21HD CITOFLUX R82 CITOFLUX R550 CITOFLUX R26 FCAW .V DVu BF 2YS H15 DXVdO BF 3YS H15 4Y40SH5 SA3YM HS SA4Y46M H5 SA4Y46M H5 SA4Y46M H5 IVY40MSHS 4Y46H5S 4Y46H5S 4Y46H5S 4Y40S HS/P 4Y46S 4Y46S 4Y46S 4Y40S H5 H5 H5 H5 4Y46S H5 4Y46S H5 C1 C1 M21 C1 C1 M21 M21 M21 C1 M21 M21 C1 M21 C1 M21 C1 M21 M21 M21 M21 M21 M21 M21 I1 I1 I1 I1 IVY46MS H5 IVY46MS H5 IVY46MS H5 V Y55 H5 IVY55MS H5 4Y62S H5 3YH5S 3YH5S 4YH5S / P 4YH5S / P 3S-3YS-H5 3S-3YS-H5 4Y40S H5 / P 4Y40S H5 / P SA3-3YM H5 SA3YM H5 SA3YM H5 IIIY40MS H5 IVY40MS H5 IVY40MS H5 VJMS 3S-3YS H5 3YS HS MR (P) 5Y50 H5 BWB 4Y690MS H5 SA3Y M H5 KV40 SA3Y M H5 KV40 SA3YM H5 IVY69MS H5 IVY40MS H5 IVY40MS H5 IVY42MS H5 VYMS 4YH5S 4YH5S 4Y40S H5 4Y40S H5 4Y40S H5 / P 3YS HS 13 .BV 3-3YHHH 3-3YHHH 3Y HH 5YH5 3YHHH DNV 3YH5 4YH5 5Y H5 5Y H5 5Y H5 4Y50 H5 GL 3Y H5 3Y H5 4Y H5 6Y42 H5 3Y H5 LRS 3m 3Ym H5 DXVuO-BF-3m-4Ym-H5 4m 4Ym H5 5Y40m H5 (P) DXVuO-BF-5Y40m-H5 3m 5Y40m H5 PRS RMRS 3YHHH RINA GAS C1 M21 C1-M21 M21 M21-C1 4YH5 3YHHH 5Y50HHH 3Y69 H5 3Y69HHH 3YM IVY42M H5 5Y40M 4Y40M 5Y40M HHH 3Y50M V YM H5/(III YT(H5)) in Progress IV Y69M Type MMA SUPERCITO TENAX 56S TENACITO R TENACITO 38R TENAX 88S TENACITO 70 TENACITO 70B TENACITO 65R TENAX 118D2 TENACITO 80 TENACITO 80(CL) FREEZAL E Ni 3 SAW (wire / flux) OE-SD3 / OP 121TT OE-TIBOR 33 / OP 121TT OE-SD3 1Ni ¼Mo / OP 121TT OE-SD3 1Ni ½Mo / OP 121TT OE-S2 Ni2 / OP 121TT FLUXOCORD 31HD / OP 121TT FLUXOCORD 41HD/OP 121TT FLUXOCORD 42/OP 121TT OE S2 Ni3 / OP 121TT GMAW CARBOFIL 1A CARBOFIL 1A Gold CARBOFIL Ni1 CARBOFIL NiMo 1 FCAW . PE III YMS F. PF.Basic FLUXOFIL 31 CITOFLUX B00 FLUXOFIL 44 FLUXOFIL 40 FLUXOFIL 41 FLUXOFIL 42LT FCAW .V III YMS AP 2YSA F. V 3YSA F. For enhanced security. resulting in high-quality welds even in the most hostile ambient conditions. special packing in aluminium foil has been developed to avoid corrosion. operating specialised vessels – which are designed in-house. Also for the SAW-wire. Improved. thereby saving time and energy costs. Advantages I No risk of moisture ingress. even during transcontinental or maritime transport and following long-term storage in adverse conditions. 800 or 1000 kg formats. transported and palletised in the same way as regular 25 kg bags and the larger formats have an integral pallet. DRYBAG is made of an advanced composite foil. but is more cost effective. Allseas' dynamically positioned pipelay vessel Solitaire 14 2007-474 .A. have developed an innovative new packaging system for Oerlikon submerged arc welding fluxes: DRYBAG a fully moisture proof packaging system making any requirement for flux conditioning unecessary. enables her to lay the heaviest pipelines. These specifications clearly stipulate the conditions required to guarantee compliance with this requirement. I I I I I Oerlikon : Satisfied customers are our primary objective Allseas choose Oerlikon DRYBAG OP 121TT submerged arc flux The Swiss-based Allseas Group S. No need to re-condition the flux before use. 2007-539 The needs of industry The fabrication specifications of oil companies and power suppliers usually require a guaranteed very low level of SAW flux moisture in order to attain a diffusible hydrogen level of less than 5 ml/100 g in the deposited weld metal. has set new standards in the pipelay industry. DRYBAG an innovative packaging system from Oerlikon reduces costs. Welding processes SAW (rotating pipe) and MAG welding (fixed pipe) are used on board. Allseas is assured of low hydrogen welding consumables during welding. specially developed for vacuum packaging applications. Solitaire. is one of the major offshore pipelay and subsea construction companies in the world. Oerlikon DRYBAG offers similar levels of security as packaging in metal drums. a partial vacuum is produced in the DRYBAG during the packaging of the welding flux. For storage of the submerged arc flux at sea DRYBAG packaging is the chosen solution to avoid moisture pick up. even in extreme climatic conditions. The largest pipelay vessel in the world. This new packaging solution enables fabricators to reduce the risk of hydrogen induced cracking. Using these solutions. DRYBAG : a packaging solution from our R&D teams The research and development and the production departments of the Air Liquide Welding group.DRYBAG Absolute watertight control for submerged arc fluxes. time and energy. The low-pressure serves as an indicator for the security of the packaging. simplified handling and storage compared to existing solutions using metal drums. again reducing costs. The 25 kg-DRYBAG can be stored. No risk from ambient humidity. DRYBAG is available in 25 kg or larger. The S-lay capacity with a holding force of 1050 tons. No requirement for detailed control of temperature or humidity during storage. < 2 mm. etc. power source networking. an advantage when welding thinner sheets. correction and calibration of the values displayed. CITOMIG Two power sources for intensive industrial applications in workshop conditions. These innovative OERLIKON CITOPULS machines have been recognised with an internationally prestigious Janus de l’Industrie design award. Features for improved quality and productivity: I bead appearance as a TIG weld. Product features: Digital parameter display I Harness 5 m to 25 m I 400 V three-phase I MMA welding I Gouging with CITOPULS MXW 520 I I Digital current regulation and control. The CDP™ gives the same I I I 2006-363 I DMY 4000 WKS New rugged wire feeder for heavy duty applications CITOPULS MXW 420 420 A at 45% CITOPULS MXW 520 500 A at 60% 15 2006-664 2006-788 Conventional switch based MIG-MAG installations . These machines are easy to use via an intuitive parameter adjustment system which provides optimised welding parameters for the highest quality results.Arc equipment for large fabrication sites and yard applications MIG/MAG welding equipment OERLIKON CITOMIG and CITOPULS ranges of heavy-duty MIG/MAG machines have a comprehensive array of features focused on the requirements of major fabricators. Increased control: Warning system for parameter variations. and delivers optimum results on very thin aluminium or stainless steel. I MIG Brazing. which provides an increase in welding speed while reducing distortion. A more powerful current/voltage characteristic. An unequalled number of welding programmes with more than 150 synergic curves as standard and a memory capacity for over 100 welding procedures. combining improved productivity with high quality results. with increased molten pool control even on poor edge preparations. increasing arc stiffness and joint penetration. Product features: I Digital parameter display I 4 roller feeder with speed regulation I Assistant adjustment mode I Complete welding cycle I Compact wirer feeder I Protected harness (5m or 10m) I 30 step adjustment I 220/400V three phase CITOMIG 400W XP 380 A at 40% CITOMIG 500W XP 480 A at 50% Digital technology for advanced welding installations CITOPULS Efficient and advanced MIG/MAG machines for all applications. totally managing the current wave form and exact parameter reproduction. an extremely effective process which accommodates large joint tolerances. Durable design is combined with easy-to-use control panels and a variety of synergic programmes. CDP (Cold Double Pulse) enabling very high quality beads to be obtained on thinner sheet material without distortion. SSA (Speed Short Arc). Equipped with a tough separate wire feeder for improved reach. parameter printouts. or MIG braze welding. 300 A 200 A 230 A 300 A 5.400 A 220 A 285 A 400 A 6. optional low voltage OCV with Voltage Reduction Device available. 5A to 400A) Optimised performance and advanced functionality: I CITOSTEP double current level function. for ease of setting the pulsed current parameters. there is a full range of accessories.0 mm 500 x 180 x 650 mm 33 kg 230 V (±10%) 400 V (+20% -15%) 50-60 Hz single-phase 50-60 Hz three-phase 15 A 80 V (40 V) 5 . cycle (at 40°C) Electrode diameter max. This very high-tech range of TIG equipment has all the product features required by the most skilled welders for the widest range of demanding applications. Dimensions (L x W x H) Net weight at 100% at 60% at 30% CITOTIG 200 DC 2006-647 CITOTIG 300 DC CITOTIG 300 W DC 400 V (+20% -15%) 50-60 Hz three-phase 6. For maximum functionality.0 mm 410 x 180 x 390 mm 15 kg 6.0 mm 499 x 180 x650 mm 32 kg 2006-669 CITOTIG 400 W DC 400 V (+20% -15%) 50-60 Hz three-phase 10. synergic pulse function. The DC sets are used for TIG welding stainless and structural steels and have the flexibility to weld with all types of MMA welding electrodes.6 A 80 V 5 .6 A 80 V 5 . reliability designed in with an efficient isolated cooling system which prevents dust and small metal particles from penetrating the machine interior. with excellent arc characteristics. are designed for on-site durability and premium quality results. This range equips welders for a wide diversity of activities in both regular and high-tech applications.9 A 80 V 5 .200 A 130 A 150 A 200 A 4.0 mm 500 x 180 x 390 mm 22 kg 16 . such as hand. storage facility for welding parameters. allows the power input to be changed without interruption when welding.or foot-operated remote control units and trolleys. generator compatible.Arc equipment for large fabrication sites and yard TIG welding installations OERLIKON High-performance TIG machines.300 A 200 A 230 A 300 A 5. CITOTIG DC (welding current range. I I I I I 2006-669 2006-657 Technical specifications: Power supply Effective consumption Open circuit voltage Welding current Duty cycle 10 min. applications Plasma cutting installations OERLIKON has a complete Manual Plasma cutting range for all applications. distance cut. 630A at 35%. I High duty cycle: 50% at 40 °C. multi gas machine that cuts up to 50 mm of steel. 2007-064 2007-477 17 .11 kg. CITOCUT 40i Heavy duty portable cutting unit inverter technology. a single phase unit with integrated compressor. TIG – HF / MIG. Motor generator compatible. earth cable. CITOARC 1900i Single phase inverter. MMA cellulosic. Hoisting ring standard. such as the CITOROD 6500TH designed for heavy duty site applications. 120 A at 60% at 40 °C. such as the CITOARC 1900i. I Contact cut. I Delivered ready to use with 6m torch. portable. high performance machines which can be carried by the welder to the location. Options: TIG.50/60 Hz I I MMA / TIG Lift / MMA Cellulosic. I 4 steps for setting the current according to the thickness to cut. plasma gouging. Duty cycle 160 A at 60%. starting set of wear parts. 230/400/440V 50/60Hz three phase. Double characteristic. MMA elctrode power sources OERLIKON has a wide range of equipment for MMA welding on site in all conditions. 2 years warranty 2006-912 2007-117 CITOROD 6500 TH Thyristor controlled multiprocess power source. TIG Lift. with rack fitting. primary cable. From the CITOCUT K. Digital display. suitable for rack fitting. to rugged thyristor controlled units. I High quality cut with drag cutting nozzles. I Heavy duty cycle. portable machine. I IP 23 for indoor and outdoor applications. no HF interference. Remote control. to the NERTAJET 50. I I I I I I CITOCUT 40 Product features. I From small. I High cutting capcity: 40 mm with 120 A. Light and portable 40 x 18 x 30 cm . 230 V 50/60 Hz single phase. remote parameter control and use with very long cables 400 V 50/60 Hz three phase. Hot start and arc force adjustment. I Input voltage three phases : 220/230/380/400 V . I Quality cut. 82 x 51 x 57 cm – 185 kg. Heavy duty cycle. gouging. up to 40 mm. Remote control. I Blow back start. a high performance chopper. a highly portable unit that cuts up to 6mm. air hose. I I I I I I I I I MMA. I Grid cutting capability. CC/CV. Remote control system. 2 . 18 . Single.1 DC 380/400/415 V 50/60 Hz* three-phase Thyristors 64. suitable for aggressive industrial surroundings.alternating current: drooping power source characteristic. fitted with thermal cut-out. 2006-781 STARMATIC 1303 DC Duty cycle at 100% Welding range Primary power supply Technology Power at 100% duty cycle External-static characteristics . 2007-386 For the most demanding applications.Equipment for submerged arc welding 1881-064 WELDING HEAD SUBARC 5 standard welding heads A complete range of high-performance equipment using microprocessor technology to combine performance. Function type: 1 .direct current: flat or drooping power source characteristics. I I 2004-926 Single Twin Tandem 2008-466 DC DC 2004-928 DC AC STARMATIC power sources I I I I I Rugged.44 V 2 DC 400-440 V 50/60 Hz* three-phase Thyristors 99 kVA I I 483 kg 2000-357 STARMATIC 1003 AC/DC 1 000 A .SAW alternative current (AC). consult Air Liquide Welding. twin and tandem options with flux recycling system.6 kVA AC I I 540 kg DC I I * For other primary power supply three-phase. It allows accurate pre-setting and pre-selection of the actual welding current and voltage parameters for excellent arc striking every time: I submerged arc welding: . easy to move using crane or forklift. . reliable. MIG/MAG (spray-arc transfer).SAW direct current (DC).drooping Net weight 1 300 A .SAW gouging arc. flexibility of use and guaranteed high reliability in welding cycle management.44 V 1 AC .flat . Quick connection to the core of the installation by simple and accessible connectors. 3 . Fan-cooled. SUBARC 5 is a compact welding and hard surfacing installation. 4 mm twin wire diameter. 2 x 1. Wheel diameter: 150 mm. I I I I I Narrow-gap torch/holding device up to 250 mm wall thicknesses. Single or tandem narrow-gap torch. MEGATRAC 6 SUBARC 3C I 2008-337 Modular S.2 x 2. Self-centring head on floating bearing. 2. Changeable head (standard heads up to 180 mm available). I Single or twin heavy duty torch. carriage which can be adapted to various applications.2004-682 SAW self propelled tractor. I I I 2008-459 2356-014 2008-456 19 .4 mm to 5. efficient and cost effective solution. A practical. Ceramic coating. Adjustable nozzle.6 mm .A. Crabbing arms I I I Submerged arc special welding heads.0 mm single wire diameter. Flat and angle assembly of plates in all grades and thicknesses. Kit to retrofit on SUBARC installations. Thicknesses up to 70 mm. and the equipment remains upgradable with the open architecture. The multipurpose 3A welding system concept is designed for all arc welding processes. This new generation user-friendly interface is easy to use and operators are rapidly able to program the machine efficiently. 20 2008-311 . Mobile console: browsing on the screens with a graphic representation of the machine.Equipment for submerged arc welding The 3A Welding System plug & play Mobile Console gives the operator complete mobility and permits the management of both machine and process. dvanced utomatic rchitecture Advanced mobile console I I I Centralized console Mobile plug & play system User friendly-interface Automatic machine management I I I Process management Machine cycle control Integrated peripherals Architecture based on new concept I I I 2008-308 Modular and flexible solutions Full digital control Ready for networking and communication 3A welding system is particulary suited for Submerged Arc Welding industrial applications. 4 165.8 63.4 43.128.0 204.2 104.2 5.7 12.33 8.11.3 13.3 17.418 .8 23.1 .2 41.3 2.5 25.8 17.3 42.2 140.6 199.4 18.5.8 197.8 179.4 20. while converting from Ceslsius degrees to Fahrenheit degrees the answer will be found in the column on the right.8 134.2.4 39.58 56.2 .8 18.44 .8 38.1 26.100 .0 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 2 3 4 5 °F 6.2 45.8 143.6 41.0 29.6 11.0 °F 2102 2192 2282 2372 2462 2552 2642 2732 2822 2912 3002 3092 3182 3272 3362 3452 3542 3632 3722 3812 °C 30. either in Celsius or Fahrenheit.2 32.78 2.1 30.8 26.0.44 5.78 8. 21 .6 208.0 96.7 22.8 22.8 .2 86.4 75.0 132.00 0.8 17.4 21.1 °C 7.7 32.8 .6 14.2 158.8 33.1 36.0 15.0 °C 25.0 44.0 159.6 31.5 30.4 43.6 26.2 113.8 80.00 5.8 23.4 156.4 57.8 125.4 °C 621 649 677 704 732 760 788 816 843 871 899 927 954 982 1010 1038 1066 1093 1121 1149 1150 1200 1250 1300 1350 1400 1450 1500 1550 1600 1650 1700 1750 1800 1850 1900 1950 2000 2050 2100 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 °F 150. the equivalent temperature will be found in the left column.0 123.150 .0 .6 16.49 47.4 25.8 12.9.2 12.7.0 20.6 172.8 43.8 8.148 .6 118.4 210.8 89.67 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 °F 42.7 11.8 18.2 194.2 77.7 37.78 3.4 .6 65.6 23.4 3.11 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 .8 170.0 141.7 32.6 82.2 27.0 30.4 1.56 0.0 177.0 10.2 176.2 14.8 107.33 3.2 95.8 206.0 24.2 41.6 10.3.2 16.8 28.4 33.0 °F 160 170 180 190 200 210 212 220 230 240 250 260 270 280 290 300 310 320 330 340 320 338 356 374 392 410 413 428 446 464 482 500 518 536 554 572 590 608 626 644 °C 36.89 °C 18.4 138.3 28.0 35.5 20.0 .6 100.67 1.2 38 43 49 54 60 66 °C 1177 1204 1232 1260 1288 1316 1343 1371 1399 1427 1454 1482 1510 1538 1566 1593 1621 1649 2150 2200 2250 2300 2350 2400 2450 2500 2550 2600 2650 2700 2750 2800 2850 2900 2950 3000 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 110 120 130 140 150 °F 186.6 .2 131.6 55.1 16.2 23.4 13.6 36.33 7.7 37.3 32.56 .200 .2 22.5.6 .8 116.4 16.0 195.Temperature Conversion Table °C .6 37.4 67.3 37.1 35.89 8.9 34.0 33.7 27.8 44.2 203.56 6.8 13.2 185.4 84.1 11.8 152.238 .11 6.328 .89 4.1 10.44 8.8 53.4 120.6 154.2 54.6 21.44 10.1 31.4 111.6 163.50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 °F .8 161.2 212.3 27.1 21.4 34.4 174.89 9.67 2.3 33.11 .6 127.101.2 11.4 48.5 40.4 23.0.8 71.156.0 51.4 93.3 .8 13.4 147.6 109.2 50.0 230 248 266 284 302 °F 3902 3992 4082 4172 4262 4352 4442 4532 4622 4712 4802 4892 4982 5072 5162 5252 5342 5432 .4 38.7 17.6 190.0 69.0 61.2 68.1 20.8 98.7 16.0 34.0 15.6 73.4 129.9 14.6 26.4 12.6 28.6 15.0 19.3 12.6 50.2 122.6 32.4 25.5 35.6 21.11 1.6 31.6 10.0 105.7 42.0 38.6.2 .0 24.9 19.1 15.2 18.0 °F 662 680 698 716 734 752 842 932 1022 1112 1202 1292 1382 1472 1562 1652 1742 1832 1922 2012 .9 29.6 136.2 17.0 87.1 40.2 59.0 .4 183.31 °F 78.2 27.8 35.5.45. which is desired to convert into the other scale.4 192.4 102. If converting from Fahrenheit degrees to Celsius degrees.4 28.250 .8 33.9 13.2 149.6 91.67 7.0 °F 114.4 52.8 188.8 .6 145.0 9.22 1.2 °C 33.6 19.2 36.4 15.4.22 6.6 181.0 °C 14.8 28.2 26.4 35.8 .9 24.4 30.8 40.3 22.3 °C 177 182 188 193 199 204 232 260 288 316 343 371 399 427 454 482 510 538 566 593 350 360 370 380 390 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 °F 29.7 22.2 31.0 168.2 21.5 45.7 27.0 25.3 23.22 °C 71 77 82 88 93 99 100 104 110 116 121 127 132 138 143 149 154 160 166 171 Note: the numbers in bold type refer to the temperature.6 41.73.4 201.6 36.78 7.22 2.6 46.4.56 1.0 39.2 20.2 32.2 167. 9 119.7 103.6 25.8 J 132 134 136 138 140 142 144 146 148 150 152 154 156 158 ft.7 128.3 98.6 84.2 104.8 122.lb.7 131.6 134.2 J 104 106 108 110 112 114 116 118 120 122 124 126 128 130 ft.8 72.1 135.9 147.7 44.3 123.8 38.1 23.6 137.7 47.4 Conversion factors: 1 Joule = 0.5 89.8 41.0 141.4 120.Impact Toughness Conversion Table J 20 22 24 26 28 30 32 34 36 38 40 42 44 46 ft.0 85.5 142.lb.6 112.1 82.6 22.1 J 188 190 192 194 196 198 200 ft. 1 ft.6 109.4 36.35582 J 22 .4 33.2 107.5 87.3 42.3 39.0 57.2 45.1 51.6 81.3 70.7 106.6 53.6 50.1 20.lb.7 19.4 61.8 69.3 126. 138.0 88.4 95.9 94.lb.lb.1 54.5 140.1 110.3 101. 56.7 78.7 16.1 79. 35.lb.1 113.5 28.0 29.lb.4 92.lb.2 17.9 63. 76.8 100.2 48. 118.2 132.9 91.4 64.5 30. 97.9 66.9 J 48 50 52 54 56 58 60 62 64 66 68 70 72 74 ft. 14.5 115.lb.2 73.9 32.5 59.7 75. = 1.0 60.5 J 160 162 164 166 168 170 172 174 176 178 180 182 184 186 ft.5 J 76 78 80 82 84 86 88 90 92 94 96 98 100 102 ft.9 144.2 129.0 116.8 125.4 145.3 67.0 26.73756 ft. 5 89.145038 ksi Note: psi values have been rounded off to the nearest fourth digit.9 62.5 118.6 158.8 23.6 100.0 88.1 85.3 psi 21800 23200 24700 26100 27600 29000 30500 31900 33400 34800 36300 37700 39200 40600 42100 43500 45000 46400 47900 49300 MPa 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 N/mm2 350 360 370 380 390 400 410 420 430 440 450 460 470 480 490 500 510 520 530 540 ksi 50.4 92.8 94.0 75.7 97.4 47.8 36.1 143.4 76.5 103.5 74.2 40.8 81.7 68.4 121.8 168.5 60.Stress Conversion Table N/mm2 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 ksi 21.9 165.1 172.4 105.2 24.7 126.5 31. 23 .0 59.4 163.5 161.0 162.3 153.3 psi 50800 52200 53700 55100 56600 58000 59500 60900 62400 63800 65300 66700 68200 69600 71100 72500 74000 75400 76900 78300 MPa 350 360 370 380 390 400 410 420 430 440 450 460 470 480 490 500 510 520 530 540 N/mm2 550 560 570 580 590 600 610 620 630 640 650 660 670 680 690 700 710 720 730 740 ksi 79.2 140.6 145.1 27.8 65.2 82.7 55.0 133.5 147.0 46.6 174.8 52.1 130.4 34.9 149.0 30.7 113.3 psi 137800 139200 140700 142100 143600 145000 146500 147900 149400 150800 152300 153700 155200 156600 158100 159500 161000 162400 163900 165300 MPa 950 960 970 980 990 1000 1010 1020 1030 1040 1050 1060 1070 1080 1090 1100 1110 1120 1130 1140 N/mm2 1150 1160 1170 1180 1190 1200 ksi 166.6 71.1 43.7 84.2 98.7 26.6 42.4 63.0 146.1 159.0 117.5 45.4 134.9 33.6 58.3 66.3 psi 79800 81200 82700 84100 85600 87000 88500 89900 91400 92800 94300 95700 97200 98600 100100 101500 103000 104400 105900 107300 MPa 550 560 570 580 590 600 610 620 630 640 650 660 670 680 690 700 710 720 730 740 N/mm2 750 760 770 780 790 800 810 820 830 840 850 860 870 880 890 900 910 920 930 940 ksi 108.145038 ksi MPa = 145.8 110.6 87.4 150.2 53.8 139.3 95.9 107.8 123.2 127.0 104.9 91.9 136.8 129.9 78.9 49.0 psi 166800 168200 169700 171100 172600 174000 MPa 1150 1160 1170 1180 1190 1200 Conversion factors: 1 1 1 1 N/mm2 = 145.038 psi N/mm2 = 0.1 101.2 156.2 169.2 111.1 56.9 120.7 155.5 132.6 29.8 152.3 124.1 72.038 psi MPa = 0.7 39.6 116.2 69.7 171.3 37.7 142.3 psi 108800 110200 111700 113100 114600 116000 117500 118900 120400 121800 123300 124700 126200 127800 129100 130500 132000 133400 134900 136300 MPa 750 760 770 780 790 800 810 820 830 840 850 860 870 880 890 900 910 920 930 940 N/mm2 950 960 970 980 990 1000 1010 1020 1030 1040 1050 1060 1070 1080 1090 1100 1110 1120 1130 1140 ksi 137.1 114. 0 33.0 99.72 3.7 6.0 Electrode length inches 10 12 13 14 18 mm 250 300 330 350 450 24 .3 14.6 0.16 8.0 13.0 12.8 22.44 5.0 14.0 55.9 7.0 66.2 10.25 7.8 11.030 0.98 5.4 3.33 Wire feed speed ins/min 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600 625 650 675 700 m/min 0.6 15.052 1/ 16 5/ 64 3/ 32 7/ 64 1/ 8 5/ 32 3/ 16 1/ 4 mm 0.8 Consumable weight lbs 2.52 9.5 10.8 11.5 17.61 9.4 17.45 0.3 1.3 6.2 4.9 9.0 3.07 9.0 44.89 6.2 15.0 110.0 1.08 4.81 2.1 5.0 6.6 19.8 0.2 15.0 2.0 88.9 1.6 2.035 0.2 4.2 1.8 16.36 1.6 8.7 13.88 11.0 kgs 1 2 3 4 5 6 7 8 9 10 15 20 25 30 35 40 45 50 Electrode and wire diameter inches 0.8 4.6 8.1 17.9 1.71 8.2 8.4 12.35 6.4 6.024 0.6 1.53 4.4 5.97 10.9 2.26 2.80 7.045 0.0 5.68 4.0 77.1 3.17 3.Welding Units Comparison Tables Deposition rates lbs/hr 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 kg/hr 0.5 3.43 10. SELANGOR Tel.DAVENTRY .: +34 976 10 47 00 . The company has offices in 75 countries and employs a work force of 43.Fax: +36 1 339 8649 ITALY FRO-AIR LIQUIDE WELDING ITALIA Via Torricelli 15/A .oerlikon-welding. K.Fax: +44 1 327 70 13 10 UKRAINE AIR LIQUIDE WELDING UKRAINE.: +603 8060 8638 .com ALW International Development Department Switzerland OERLIKON WELDING LTD Mandachstrasse 54 CH .Fax: +420 274 023 233 FRANCE AIR LIQUIDE WELDING FRANCE 13.Fax: +33 1 34 21 31 30 GERMANY OERLIKON SCHWEISSTECHNIK GmbH Industriestrasse 12 .Fax: +603 8061 620 NETHERLANDS AIR LIQUIDE WELDING NETHERLANDS Rudonk 6 B .Fax: +971(0)48861608 U.: +40 238 722 058 .com www.O.Ramindra Road Km [email protected]: +66 29 43 2256 UAE AIR LIQUIDE WELDING MIDDLE EAST FZE Jebel Ali free zone warehouse No. BOX 18734 .BP 70024 Saint-Ouen l'Aumône 95315 CERGY PONTOISE Cedex Tel.LUŽIANKY Tel.CH 8155 NIEDERHASLI Tel.NL 4824 AJ BREDA Tel. Rm 722 Pine City Hotel 777 Zhao Jia Bang Lu .Fax: +33 1 30 37 19 73 E-mail: export. 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Air Liquide is the world leader in industrial and medical gases and related services. .216 16 LIMHAMN Tel. 5 rue de la Déportation .Welding & Cutting Krisztina krt. Llc.: +41 44 3076 111 .: +44 1 327 70 55 11 .DUBAI Tel.5 .:+41 44 3076 111 .: +49 6351 4760 .o.: +7 495 641 28 98 . Air Liquide develops groundbreaking solutions used in making countless everyday products and in helping to preserve life.2 . The user should check that the product chosen by him is suited to the application he envisages for it.Fax: +34 976 10 42 67 SWITZERLAND OERLIKON SCHWEISSTECHNIK AG Mandachstrasse 54 .: +420 274 023 163 .L-1415 LUXEMBOURG Tel.: +48 32 609 04 50 .Fax: +31 76 541 58 96 POLAND AIR LIQUIDE WELDING POLSKA .Jebel Ali .PLBD 5828.Fax: +380 577 546 867 Contacts for other countries ALW International Development Department Italy Via Torricelli15/A 37135 VERONA Tel.Welding and Cutting Podnikatelská 565 .Fax: +39 045 82 91 536 E-mail: export.Fax: +41 44 3076 112 THAILAND AIR LIQUIDE WELDING THAILAND Co.: +33 1 34 21 33 33 .500 .61070 KHARKOV Tel.: +380 577 546 867 .120224 BUZAU Tel.D-67304 EISENBERG/PFALZ Tel.190 11 PRAHA 9 [email protected]édit photos : Shutterstock Air Liquide Welding reserves the right to modify its products without prior notice. Ltd.com Founded in 1902.Fax: +39 045 82 91 536 LUXEMBOURG AIR LIQUIDE WELDING LUXEMBOURG S.Fax: +32 16 78 29 22 CHINA SAF SHANGHAI REP. 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