Page 1 of 4MOBILE CRANE LOAD TEST EQUIPMENT NO. SERIAL NO. HOUR METER-ODOMETER TOTAL MAKE BNL INSPECTION TAG NO. RATED CAPACITY DATE LOAD TEST INSPECTION REPORT The following checklist identifies the items to be inspected prior to the load test. Any unusual conditions observed during the inspection should be noted in the Remarks section. Equipment must be inspected by maintenance personnel prior to load test. NOTES: 1. Qualified inspector must verify the inspection is completed. No. 1 2 CRANE ITEM Wire Rope Cracked or Worn Sheave or Drum Limit Switch (Anti-Two Blocking) Boom Master Clutch Steering Clutches Hydraulic Pump Hydraulic Controls Hydraulic Hoses Mechanical Controls Drive Chains Swing Clutches DEFECT OK NA NO. 13 14 CRANE ITEM Hoist Clutch Lining Hoist Drum Brake Bands Open Gears Boom Jib (as applicable) Carrier Items Steering Gears and Connections Brakes (service and hand) Tires and Wheels Lubrication OPERATING TEST OVERALL CONDITION DEFECT OK NA 3 15 4 5 6 7 8 9 10 11 12 16 NO 1 2 3 4 DEFECT OK NA REMARKS (Unusual conditions – noises, structural cracks, misalignment, etc.) SAFETY ITEMS: (Fire extinguisher, signs, guards, etc.) 6.1/12911e061.pdf 1 (12/2007) Check boom angle indicators for accuracy. Hold the load for 10 min or the time required to check all primary load-bearing parts while under load without slippage. Qualified inspector must verify all steps below. Move the load back to the original position and slowly lower to ground. Test loads must not exceed 110% of rated capacity. or permanent deformation. 3. Perform operations test without load to verify proper function of the following: • Load lifting and lowering mechanisms • Boom lifting and lowering mechanism • Boom extension and retraction mechanisms • Swinging mechanism • Travel mechanism • Safety devices. Refer to load chart for load test capacity at maximum and minimum working radius. 6. 5. Rig test weights to hook using appropriate slings.1/12911e061. At least once during the lifting portion of the hoisting cycle and once during the lowering cycle. At the completion of the load test. Lower the load to approximately 2 in. 6. 1. Slowly swing test load between outriggers locations. 9. damage. off the ground to check for swing-roller operation and outrigger stability. Hoist the test load a sufficient distance to ensure that the load is supported by the crane and held by the hoist brakes. power to the hoisting equipment must be completely turned off.pdf 2 (12/2007) . There must be no slippage of the load or overheating of the brakes. 8.Page 2 of 4 MOBILE CRANE LOAD TEST AND FOLLOW-UP CHECKS NOTES: 1. inspect the following: 4. Set crane up for load test and inspection. 2. 7. Acceptance: No cracks. c. Rope diameter: (Previous) b. with a center punch.1/12911e061. For ease in measuring. d. Wear and deformation 2. Wear b. A. Signs of opening between Point A and Point B in in 6.pdf 3 (12/2007) . B. Wear Kinks Broken wires Other signs of deterioration (Present) Visually inspect the rope drum for: a. c. as applicable. and C. Deformation Deterioration Have qualified inspector perform nondestructive tests on hook by visual examination. hooks with any visible bend or twist from the original plane of the hook.Page 3 of 4 MOBILE CRANE LOAD TEST AND FOLLOW-UP CHECKS DEFECTIVE/OK/NA a. d. e. and hooks having any wear exceeding 10% of original must be replaced. or magnetic-particle examination. liquid penetrant examination. set distances on an even number of inches. linear indications. or seams. Cracks and twisting 3. Hooks with any distortion causing an increase in the throat opening of 5% not to exceed ¼” of original throat opening. BEFORE LOAD TEST Length AB Length BC in _in After Load Test Length AB Length BC Check for: 1. Establish three marks. Lubricate hook bearing and latch pin. laps. Load Test Inspection Date Qualified Inspector Operated By Remarks: 6. RADIUS/CENTER PIN TO LOAD ft.Page 4 of 4 MOBILE CRANE LOAD TEST LOAD AND FOLLOW-UP CHECKS This information should be retained with the equipment. Record the following: BLOCK WEIGHT lb.pdf 4 (12/2007) . % OF TEST WEIGHT COMPAIRED TO CHART % PARTS LINE quantity BOOM LENGTH ft.1/12911e061. TEST WEIGHT lb.