Midmark M9-M11 - Service Manual

Go To Table Of ContentsM9 / M9D M11 / M11D To purchase a printed copy of this manual, click on the "Place Order" button below. Place Order -001 thru -019 Self-Contained Steam Sterilizer Serial Number Prefixes: M9 [CZ, DA, DB, DX, DY, FK, LA, FL, OM] M9D [FF, FG] M 11 [ES, ET, FP, FR, GB. NP] M11D [GC, GD] NO LO Som PRO NGE R D e U IN ser be C TIO vice ava N ilab p ar ts le f or t ma yn his ot pro duc t! M9/D M11/D -001 thru -019 FOR USE BY MIDMARK TRAINED TECHNICIANS ONLY SF-1827 Part No. 004-0372-00 Rev. F (1/01/08) Go To Table Of Contents TABLE OF CONTENTS Section/Paragraph Page IMPORTANT INSTRUCTIONS General Safety Instructions......................................... iii Safety Alert Symbols .................................................. iii Warranty Instructions .................................................. iii SECTION I GENERAL INFORMATION 1.1 Model / Serial Number Location................... 1-1 1.2 Specifications .............................................. 1-1 1.3 Description of Normal Operation .................. 1-2 1.4 Ordering Parts ............................................. 1-3 1.5 Special Tools .............................................. 1-4 SECTION II TESTING AND TROUBLESHOOTING 2.1 Operational Test .......................................... 2-1 2.2 Troubleshooting Procedures ........................ 2-1 SECTION III SCHEDULED MAINTENANCE 3.1 Scheduled Maintenance .............................. 3-1 SECTION IV MAINTENANCE/SERVICE INSTRUCTIONS 4.1 Safety Precautions...................................... 4-1 4.2 Top Cover Removal / Installation ................ 4-1 4.3 Right Hand Side Panel Removal / Installation .............................................. 4-1 4.4 Left Hand Side Panel Removal / Installation .............................................. 4-2 4.5 Back Panel Removal/Installation ................. 4-3 4.6 Base Inspection Cover Removal / Installation .............................................. 4-3 4.7 Bellows Assembly Removal / Installation .... 4-4 4.8 Condensing Tank Water Level Sensor Removal / Installation ............................. 4-5 4.9 Temperature Sensor Assembly Removal / Installation ............................. 4-6 4.10 Pressure Vessel Water Level Sensor Removal / Installation ............................. 4-6 4.11 Vent Solenoid Removal / Installation ........... 4-7 4.12 Fill Solenoid Removal / Installation ............. 4-9 4.13 Control PC Board Removal / Installation ... 4-10 4.14 Door Switch Removal / Installation ............ 4-13 4.15 Pulse Solenoid Removal / Installation ....... 4-13 4.16 Thermostat Removal / Installation ............. 4-14 4.17 Wire Tray Rack and Tray Plate Removal / Installation ........................... 4-15 Section/Paragraph Page 4.18 Heating Element and Gasket Removal / Installation ........................... 4-15 4.19 Filter Removal / Installation ....................... 4-16 4.20 Door Gaskets Removal / Installation ......... 4-17 4.21 Display PC Board Removal / Installation ... 4-17 4.22 Condensing Tank Assembly Removal / Installation ........................... 4-18 4.23 Pressure Relief Valve Removal / Installation ............................................. 4-19 4.24 Pressure / Temperature Potentiometers Adjustments ......................................... 4-20 4.25 Display PC Board Lamp / Display / Button Check ........................................ 4-23 4.26 Pressure Relief Valve Check ..................... 4-24 4.27 Dry Cycle Dip Switches Adjustment ........... 4-25 4.28 M9 / M11 Door Opening Test ..................... 4-26 SECTION V SCHEMATICS AND DIAGRAMS 5.1 Wiring Diagrams .......................................... 5-1 5.2 Flow Diagram ............................................ 5-11 5.3 Pressure / Temperature Chart .................... 5-12 SECTION VI PARTS LIST 6.1 Description of Bullets ................................... 6-1 6.2 Torque Specifications and Important Assembly Notes ...................................... 6-1 NOTE: The Parts List in this manual is divided into two sections [M9 / M9D & M11/M11D]. Verify model and refer to appropriate section. M9 / M9D Parts List M9 Component / Page Cross-Reference ..... 6-2 M9D Component / Page Cross-Reference .... 6-3 Main Enclosure Components ...................... 6-4* Plumbing and Sensor Components ............ 6-5* Pressure Vessel Components .................... 6-6* M9 Manifold Components ........................... 6-7* M9D Manifold Components ........................ 6-8* Electrical Components ............................... 6-9* M9 Control PC Board ............................... 6-10* M9D Control PC Board ............................... 6-11 M9 Labels and Decals ............................... 6-12 M9D Labels and Decals ............................ 6-13 Printer Components .................................. 6-14 Racks, Trays, and Cleaner ....................... 6-15* Packaging ................................................. 6-16 (*) Indicates that there has been a serial number break for the illustration and that there are additional point page(s) following the original page. © Midmark Corporation 2002 SF-1827 Page i Printed in U.S.A. ........ 6-24* M11 Control PC Board .................. 6-20* Pressure Vessel Components ..........................TABLE OF CONTENTS Section/Paragraph Page SECTION VI PARTS LIST ....A.............. and Cleaner .......... ....................... 6-26 M11 Labels and Decals .............continued NOTE: The Parts List in this manual is divided into two sections [M9 / M9D & M11/M11D]............................................ 6-19* Plumbing and Sensor Components ............... Verify model and refer to appropriate section........ 6-27 M11D Labels and Decals .. 7-1 FAX ORDERING FORM .. 6-18 Main Enclosure Components................. 6-28 Printer Components ................. 6-22* M11D Manifold Components ........... 6-31 COMMENTS .....................S....... 6-30* Packaging ................................... 6-21* M11 Manifold Components .......... 6-25* M11D Control PC Board ... M11 / M11D Parts List M11 Component / Page Cross-Reference ............................ 6-17 M11D Component / Page Cross-Reference ....................................... 7-2 © Midmark Corporation 2002 SF-1827 Page ii Printed in U......... 6-29 Racks........................................................................... 6-23* Electrical Components .................................... Trays.......................... if not correctly followed. moderate. or condition which. practice or condition. or condition which. • Do not substitute parts of another manufacturer when replacing inoperative or damaged components. practice. WARNING A WARNING is used for a potentially hazardous operating procedure. if not correctly followed. These items are used as follows: DANGER A DANGER is used for an imminently hazardous operating procedure. Warranty Instructions Refer to the Midmark “Limited Warranty” printed in the Installation and Operation Manual for warranty information. EQUIPMENT ALERT An EQUIPMENT ALERT is used for an imminently or potentially hazardous operating procedure. or condition which.Return To Table Of Contents IMPORTANT INSTRUCTIONS General Safety Instructions NOTE Safety First: The primary concern of Midmark Corporation is that this sterilizer is maintained with the safety of the patient and staff in mind. if not correctly followed. or minor damage to unit. could result in loss of life or serious personal injury. It may also be used to alert against unsafe practices. practice. practice.S. CAUTION A CAUTION is used for a potentially hazardous operating procedure. A NOTE is used to amplify an operating procedure. could result in minor or moderate injury. practice. • In the event of a malfunction. Failure to follow the guidelines listed below will void the warranty and/or render the M9 sterilizer unsafe for operation. replace malfunctioning or damaged components. will or could result in serious. © Midmark Corporation 2002 SF-1827 Page iii Printed in U. . • Do not attempt to disassemble sterilizer.A. Safety Alert Symbols Throughout this manual are safety alert symbols that call attention to particular procedures. or perform adjustments unless you are one of Midmark’s authorized service technicians. do not attempt to operate the sterilizer until necessary repairs have been made. if not correctly followed. (2) Be sure you understand the instructions contained in this manual before attempting to service or repair this sterilizer. will result in loss of life or serious personal injury. proceed as follows: (1) Read this entire manual before performing any services or repairs on this sterilizer. To assure that services and repairs are completed safely and correctly. Use only Midmark replacement parts. or condition which. Return To Table Of Contents . ..........7 Liters) to full mark © Midmark Corporation 2002 SF-1827 Page 1-1 Printed in U.....5 in (58................ 11 in.................................. 15 in (38..........5 kg) Reservoir Full ........................8 cm x 54.....................4 cm x 69.....6 in (44................ 77 lb (35 kg) With Shipping Carton .....1 cm) Depth (C) .....31 Liters to full mark) Water Reservoir Capacity .....4 in (41.75 in (34................... Approx..........S. 22. 16......................................... (27.. 22 in x 17.. 18 in.........................8 cm) Back Height (D) .8 cm) (printer adds approx...1 Model / Serial Number Location MODEL NUMBER A D SERIAL NUMBER C B MA2071-01 Figure 1-1.............................. Figure 1-2) ................ 17........7 cm) Chamber Diameter ............... 0........................ 0.......... 18........25 in (38........ 23 in x 27....7 in (44.. .........Return To Table Of Contents SECTION I GENERAL INFORMATION SECTION I GENERAL INFORMATION 1................... Specifications Description Data Description Data M9 / M9D Dimensions: Front Height (A..5 in) Width (B) .....75 in x 18 in (56 cm x 45 cm x 46 cm) Shipping Carton .......5 in) Width (B) .... 1..8 cm) Back Height (D) ............ Approx.................8 cm) Depth (C) ....1 cm) M11 / M11D Dimensions: Front Height (A.. Dimensions 1...............9 cm) Chamber Depth ....................5 in x 21.............. 15 in.... 78 lb (36 kg) Weight: Reservoir Empty .......... 70 lb (32 kg) Reservoir Full ... 7/8 gallon (3..............................................A. 96 lb (43....9 in. Figure 1-2) .................. (45......... 106 lb (48 kg) With Shipping Carton ....1 in (47....6 cm) Weight: Reservoir Empty ....9 cm) Chamber Diameter .............. Model / Serial Number Location Figure 1-2...................8 cm) Chamber Depth ......9 cm) (printer adds approx.......... (38........ (22. 128 lb (58 kg) Water Reservoir Capacity ....... 15..4 in (56............25 gallon (4. 17.2 Specifications Table 1-1.............7 cm) Shipping Carton ............... 13...... . single phase 230 VAC Unit ...... the PC board continuously monitors the Door Switch for continuity..... 35 psi (241 kPa) Maximum Before Safety Valve Opens (newer units).... The Fill Cycle is initiated.Return To Table Of Contents SECTION I GENERAL INFORMATION 1........... 40 psi (275...240 VAC 50 ............ Water fills Pressure Vessel until it makes contact with the Pressure Vessel Water Level Sensor..3 Description of Normal Operation NOTE (Figure 1-3 shows Display Panel Buttons & Lamps) The following information applies to all models of the M9 / M9D / M11 / M11D included in this manual..60 HZ...... and the Door Ajar lamp illuminates.. the PC Board de-engergizes the Fill Solenoid & the Steriliation Cycle is initiated......... the PC board stops the cycle......... Recommended Circuit: A separate (dedicated) circuit is recommended for this sterilizer................... 0......120 VAC 50 ........... Liquids..60 HZ. 7 amp.. 1425 WATTS........... 272-273 °F (133-134 °C) Liquids Cycle .................. 12 amps @ 120 VAC 230 VAC Unit .A..... (for the selected cycle) Press START Button NOTE After the START button is pressed.... When water completes the ground circuit between the Pressure Vessel Water Level Sensor & the chassis. ........................... NOTE There are two primary fuses on PC Board......... Press ON/STANDBY Button Display: (Error lamp goes out. Packs) Display: TIME/TEMP............ Line voltage from PC Board energizes Fill Solenoid........ 7 amps @ 240 VAC 1....................... 1500 WATTS. © Midmark Corporation 2002 SF-1827 Page 1-2 Printed in U....60 HZ.. 15 amp... the Temperature Probe monitors the chamber temperature and the PC Board monitors chamber pressure....... 272-273 °F (133-134 °C) Pouches Cycle ...... 295 °F (146 °C) 1............ 252-253 °F (122-123 °C) Maximum Before Thermostat Energizes ............ ON/STANDBY lamp illuminates... 220 . 1425 WATTS............ this allows water to flow into Pressure Vessel...7 psi (5 kPa) Maximum Before Safety Valve Opens (older units)...... & program lamps flash) Select Cycle (Unwrapped...7 kPa) Chamber Temperature (Operating): Unwrapped Cycle ... Pouches... single phase Power Consumption: 100 VAC Unit ...... 2. Fill Cycle Display: (Filling lamp illuminates) Chamber Pressure: Operating ....... The sterilizer should not be connected to an electrical circuit with other appliances or equipment unless the circuit is rated for the additional load. Specifications .......... Sterilization Cycle Display: (Sterilizing lamp illuminates) xxx° (chamber temperature) xx PSI [after temperature reaches 208°F (98°C)] NOTE During the Sterilization Cycle............... Line voltage (100/115/230V) is supplied to Control PC Board.... 15 amps @ 100 VAC 115 VAC Unit .. 110 .......... 252-253 °F (122-123 °C) Packs Cycle .... (Figure 1-4 shows location of Major Components) Plug Power Cord Into Outlet Display: E001 (Error lamp flashes) Table 1-1...215 kPa) Minimum Before Door Is Released (M9 & M11 only) ... .................... 27 .S.31 psi (186 .............continued Description Data M9 / M9D / M11 / M11D Electrical Requirements: 100 VAC Unit ...... .. Faulty fuse(s) will disable all functions of sterilizer..... If continuity is not detected... 15 amp............. single phase 115 VAC Unit ................................ 100 VAC 50 .................. 3.. 1. Display Panel Button / Lamp Locations Sterilization Cycle . the Heating Element de-energized & the Vent Cycle is initiated. Line voltage from PC Board energizes Vent Solenoid. the Bellows closes and pressure begins to build.2 minutes OFF xx* seconds ON . Air & steam flow thru Bellows as water in chamber begins to boil. Vent Cycle 1. When sterilization time expires. 4.Return To Table Of Contents SECTION I GENERAL INFORMATION TEMP / TIME DISPLAY LAMP LAMP TEMP (°F) \ TIME (MIN : SECONDS) FILLING STERILIZING DRYING COMPLETE WATER LOW DOOR AJAR ERROR UNWRAPPED POUCHES LIQUIDS PACKS START STOP ON/STANDBY PRESSURE (PSI) PRESSURE DISPLAY UNWRAPPED BUTTON POUCHES BUTTON ON / STANDBY BUTTON PACKS BUTTON START BUTTON STOP BUTTON LIQUIDS BUTTON MA207702 Figure 1-3. Line voltage energizes Heating Element for 45 seconds. [Liquids Cycle requires chamber to cool to 223° F (106° C) before Vent Solenoid is energized] 2. 3. 45 seconds ON . Line voltage from PC Board energizes Heating Element intermittantly to maintain required temperature & pressure until time elapses.A. "dddd" appears on Display PC Board.S. 1. © Midmark Corporation 2002 SF-1827 Page 1-3 Printed in U. 4.continued 3. M9 / M11: 2. Heating Element is de-energized and sterlization time begins to count down on Display PC Board. (30 minute countdown begins on Display PC Board). Drying Cycle is initiated. 2. Control PC Board sounds 5 beeps. M9D / M11D: "Open the Door" Lamp illuminates.8 kPa). Heating Element is energized intermittantly (as shown below) until Dry Cycle is complete. When chamber reaches required temperature. Refer to adjustment procedure in Section IV if necessary.7 psi (4. 215° F (101° C). Chamber pressure is released thru Vent Solenoid until pressure drops to 0. Line voltage from PC Board energizes Pulse Solenoid. Line voltage from PC Board energizes Heating Element.2 minutes OFF 30 seconds ON . Drying Cycle is initiated.2 minutes OFF (until cycle ends) *This time is adjustable. . When temperature reaches approx. 1. Drying Cycle Display: (Drying lamp illuminates) xx:xx (time counts down from 30 minutes) (Complete lamp illuminates at end of cycle) 5. Door opens automatically. Manually open door at this time. Water Level Sensor Wrench Midmark Corp. Ohio 45380 (513) 526-3662 050-2324-00 Used to hold fitting in place so the nut that holds water level sensor can be loosened / tightened. .).5 Special Tools Contact Midmark's Technical Service Department with all necessary information (model / serial number.A. Orders can be placed using the Fax Order Form ( page 7-2) or by calling the phone number on the back cover of this manual. part number. Special Tool List Description of Special Tool Manufacturer’s Name / Address / Phone Manufacturer’s Part Number Purpose of Special Tool Digital Multimeter (must be capable of displaying 3 digits) Commercially Available Any Type Used to check probes. Pressure Gauge Test Harness Midmark Corp. Table 1-2.S. 3/32 in. Special tools needed to repair the sterilizer are listed below in Table 1-2. switches.4 Ordering Parts 1. and connections for proper function by performing continuity checks. © Midmark Corporation 2002 SF-1827 Page 1-4 Printed in U.Return To Table Of Contents SECTION I GENERAL INFORMATION DISPLAY PC BOARD HEATING ELEMENT PRESSURE VESSEL PRESSURE RELIEF VALUE BELLOWS ASSEMBLY DOOR SWITCH CONDENSING TANK ASSEMBLY PULSE SOLENOID (M9 / M11only) CONDENSING TANK WATER LEVEL SENSOR (early M9 only) TEMPERATURE SENSOR ASSEMBLY CONTROL PC BOARD PRESSURE VESSEL WATER LEVEL SENSOR THERMOSTAT VENT SOLENOID FILL SOLENOID MA207604 Figure 1-4. Diameter Punch Commercially Available Any Type Used to remove / install two roll pins which secure door switch in place or roll pin which secures latch lever to pulse solenoid. 60 Vista Drive Versailles. 60 Vista Drive Versailles. Major Components 1. etc. Ohio 45380 (513) 526-3662 002-0372-00 Used to check the pressure in the pressure vessel during a cycle to diagnose malfunctions and / or adjust the pressure range potentiometer to a correct setting. _ Restar t cycle after beeper signal stops. Voltage should not exceed Electrical Requirements as noted in para 1. Replace thermostat. (Stop Button pressed during cycle) Error code 3 (ON / Standby Button pressed during cycle) Error code 4 Correction Overheat thermostat activated.16. Check resistance of heating element. Probable Cause Check for pressure leaks. Replace water level sensor if necessar y. Check that sterilizer is level. Stop Button pressed during cycle.1 for normal resistance ranges. Refer to para 5. Shuts down during Dr ying cycle. (High input voltage) Check facility input voltage. locate the Problem & Symptom in Table 2-1.).27. Refer to para 4.C. Shuts down during cycle. . Refer to para 4.A. If a malfunction is detected. Shuts down during cycle On / Standby Button pressed during cycle.).16.Return To Table Of Contents SECTION II TESTING AND TROUBLESHOOTING SECTION II TESTING AND TROUBLESHOOTING 2. Replace malfunctioning component at pressure leak. Perform continuity check on thermostat (N. Refer to Table 2-2. Check door switch connection. Shuts down during cycle Door latch not closed. Door switch malfunctioning. (Not filling properly) Check that Filling lamp illuminates. (stuck open) Perform continuity check on thermostat (N.O. Refer to para 4. Adjust sterilizer to level. Tighten / replace loose connections.S. Follow instructions in the Correction column as they apply. Bad electrical connection(s). Perform the Check for each Probable Cause indicated. Faulty overheat thermostat. Refer to para 4. replace heating element.2. Refer to para 4.18. Overheat thermostat activated. Door switch connection loose. Table 2-1. (Pressure leak) Faulty overheat thermostat.C.2 Troubleshooting Procedures To effectively diagnose a malfunction of the sterilizer. Check if door latch is engaging switch.1 Operational Test 2. Adjust door latch. Clean/lubricate door latch and pins. Replace door switch.10. Be sure water level sensor is dr y. Perform continuity check on door switch (N. Replace thermostat. Adjust the dr y cycle time dip switches. Symptom Shuts down during Sterilization cycle. Refer to para 4. If resistance is out of limits. Tighten / replace loose connections. _ Restar t cycle after beeper signal stops. Check sterilizer and facility for proper electrical connections. Overheat thermostat activated.). (stuck open) Error code 2 Check (Door Ajar) © Midmark Corporation 2002 SF-1827 Page 2-1 Printed in U. perform the Pressure / Temperature Potentiometers Adjustment procedure.24.14. Refer to para 4. Troubleshooting Guide Problem Error code 1 (Power interruption to control PC board). Bellows malfunctioning. Check calibration. Sterilizer potentiometers out of calibration and/or dir ty temperature sensor.9. Instruct operator to reduce load size. Slow pressure leak. Replace malfunctioning component at pressure leak.Return To Table Of Contents SECTION II TESTING AND TROUBLESHOOTING Table 2-1. Troubleshooting Guide . Check that pressure vessel is not overloaded with heavy linen packs. then check calibration of using Pressure Gauge Test Harness.continued Problem Error code 5 [Display pressure exceeded 35 psi (241 kPa)] Error code 6 [Display temperature exceeded 277°F (136°C)] Error code 7 [Display pressure dropped below 24. Temperature sensor malfunctioning. Perform Temperature / Pressure Potentiometer Adjustment. Replace temperature sensor assembly. Refer to Table 2-2. Refer to para 4.7. Replace temperature sensor assembly. Slow pressure leak. Refer to Table 2-2. then check calibration of using Pressure Gauge Test Harness.5 psi (169 kPa)] © Midmark Corporation 2002 SF-1827 Symptom Shuts down during Strerilization cycle Shuts down during Strerilization cycle Shuts down during Strerilization cycle Probable Cause Check Correction Sterilizer overloaded. Check for pressure leaks.24.9. Clean temperature sensor. Check calibration. Replace bellows. Refer to para 4. Refer to para 4. Page 2-2 Printed in U. 212° F (100° C). Clean temperature sensor.A. Replace temperature sensor assembly. Temperature sensor malfunctioning. Check calibration. Refer to para 4. Temperature sensor malfunctioning. Clean temperature sensor. Check for pressure leaks. Refer to para 4.24. .24. Perform Temperature / Pressure Potentiometer Adjustment. Sterilizer potentiometers out of calibration and/or dir ty temperature sensor. (closing early) Bellows should close at approx.S. Refer to para 4. then check calibration of using Pressure Gauge Test Harness. Replace malfunctioning component at pressure leak.9. Perform Temperature / Pressure Potentiometer Adjustment. Sterilizer potentiometers out of calibration and/or dir ty temperature sensor. Refer to para 4. Error code 9 [Pressure exceeded 0.14. Refer to para 4. Check calibration of zero pressure potentiometer. then clean and lube with lithium based grease. Adjust zero pressure potentiometer. Zero pressure potentiometer out of calibration.continued Problem Error code 8 . Adjust zero pressure potentiometer. Printed in U. Check for burrs on door pins and latch bracket in door. Page 2-3 - Inform operator not to shut door during Dry cycle. Zero pressure potentiometer out of calibration. Refer to para 4. Door pins and latch bracket not functioning properly. Adjust zero pressure potentiometer.9 psi (6. Refer to para 4. Perform M9/M11 Door Opening Test.15. Refer to para 4.24.28. . Latch lever & pulse solenoid plunger mechanism malfunctioning. Door opens at end of cycle.28. Refer to para 4. M9D/M11D .A. © Midmark Corporation 2002 SF-1827 Door was closed during Dry cycle. Check for loose connections.28. Door switch malfunctioning.Door does not open at end of cycle. Check for burrs on door pins and latch bracket in door. Refer to para 4. Troubleshooting Guide . Refer to para 4. Replace pulse solenoid.Door is manually opened at end of cycle M9/M11 . Perform M9/M11 Door Opening Test. Remove burrs. Pulse solenoid malfunctioning. Perform M9/M11 Door Opening Test.24. Check calibration of zero pressure potentiometer. M9/M11 .M9 & M11 only [Door switch did not change status after door solenoid was activated. then clean and lube with lithium based grease.2 kPa) during Dry cycle] Symptom Probable Cause Check Correction Perform continuity check on door switch. .Door opens at end of cycle.Return To Table Of Contents SECTION II TESTING AND TROUBLESHOOTING Table 2-1. Remove burrs.S. Door does not open at end of cycle. Replace door switch.24. Door is closed when error is detected. Refer to para 4. Zero pressure potentiometer out of calibration. Check calibration of zero pressure potentiometer. Remove any debris or buildup from latch lever & pulse solenoid mechanism. Door pins and latch bracket not functioning properly. Remove any debris or buildup from latch lever & pulse solenoid mechanism. Latch lever & pulse solenoid plunger mechanism malfunctioning. Low Water Light (comes on after Water continuously fills chamber.19. Temperature sensor malfunctioning. Replace fill solenoid. Refer to para 4. DIsconnect power. Unplug pulse solenoid.A.9.) Water is not entering chamber. No Display Lights Unit displays temp. Printed in U. Replace pulse solenoid. If error code persists. Replace water level sensor. Refer to para 4. Replace temperature sensor. Clean filter with speedclean & brush or in ultrasonic cleaner. Control PC board has a software / hardware malfunction. Disconnect power for approx.14. then check for disconnected wiring in sterilizer or facility. Door switch is malfunctioning. Clean water level sensor. Page 2-4 - Unplug sensor from PC board & permanantely jumper connection on board. replace control PC board. replace control PC board.S.Return To Table Of Contents SECTION II TESTING AND TROUBLESHOOTING Table 2-1. Refer to para 4. then connect power & run additional cycle. Refer to para 4. Filter is dir ty/clogged. If error code persists. Refer to para 4. Error code 10 (Watchdog timer reset error) Sterilizer does not complete cycle. Disconnect temp. approx. Disconnect power for approx. Troubleshooting Guide . then run M9/M11 Door Opening Test.12. Replace filter if necessary. & pressure. Refer to para 4. Debris trapped in fill solenoid. Refer to para 4. Perform continuity check on door switch. Then connect power and check for proper operation. then connect power & run additional cycle. If error code persists. Connect power & run additional cycle. 30 seconds. Sterilizer does not complete cycle. . Control PC board has a software / hardware malfunction. Refer to para 4.28.10.13. Probable Cause Error code 11 Error code 12 (Ram test error) Error code 13 -M9D & M11D only (Door switch status unchanged since last cycle) Blown Fuses Main fuse on PC board blown Shor t in pulse solenoid.continued Problem Symptom Check Correction Control PC board has had a software / hardware failure. 5 min. but does not show LED status lights. 10 seconds. immediately) (Older-style units only) © Midmark Corporation 2002 SF-1827 - Disconnect power for approx. Sterilizer does not complete cycle. sensor from PC board. Refer to para 4. Refer to para 4.15. sensor malfunctioning. replace control PC board. Replace door switch. Disassemble fill solenoid and remove any debris. then check for proper operation. - Water level sensor dir ty or malfunctioning. 10 seconds. Low Water Light (comes on Low water light illuminates as Condensing tank level soon as cycle is star ted.13. Sterilizer does not complete (Software interrupt error) cycle.13. then perform continuity check. or dir ty connection between pressure vessel water level sensor and control PC board. Replace/clean pressure vessel water level sensor. Refer to para 4.10. Replace/clean broken wires or connections. Replace / clean filter and/or tubing.16. Check all Probable Causes listed above.S.19. - Allow pressure vessel water level sensor to air dry or remove and hand dry. Check sterilizer for level installation. Sterilizer is not level. Replace fuses. Water level sensor wet from previous cycle. Troubleshooting Guide . Perform continuity check between connector and pressure vessel water level sensor.13.9. Replace temperature sensor. Filter / tubing plugged. Thermostat activated. Re-install sterilizer on a level surface. Symptom No response when ON/STANDBY is pushed (no lamps illuminate). Pressure vessel water level sensor malfunctioning or dir ty.A.continued Problem Sterilizer has no power. replace thermostat. Chamber overfills with water. adjust height of individual foot levelers. Unit skips fill cycle. Control PC board malfunctioning. Fill solenoid malfunctioning or stuck.12. Perform continuity check on control PC board fuses. Check PC board ground screw. Check for proper operation. Refer to para 4. Check resistance of solenoid. Pressure vessel water level sensor malfunctioning or dir ty. If none. Remove filter and tubing and inspect. Temperature sensor malfunctioning. broken. Unplug temperature sensor from PC board then check for proper operation. Wait for sterilizer to cool. Check for proper operation. Replace ground screw. Refer to para 4. Refer to para 4.Return To Table Of Contents SECTION II TESTING AND TROUBLESHOOTING Table 2-1. Refer to para 4. Fuse blown on control PC board. Refer to para 4. Refer to Section 5. Unplug sensor from PC board & jumper connection on board. Replace control PC board. Re-check voltage. Replace / clean fill solenoid.10. © Midmark Corporation 2002 SF-1827 Probable Cause Check Correction Sterilizer is not plugged in. Chamber fills very slowly. Ground screw on PC board missing. Replace/clean pressure vessel water level sensor. Check that power cord is plugged in to sterilizer and outlet. Unplug sensor from PC board & jumper connection on board. . Loose. Page 2-5 Printed in U. or shim up sterilizer. Plug in power cord to sterilizer or outlet. Fill cycle malfunction.10. Refer to para 4. Check for voltage at input to control PC board from thermostat. Refer to para 4. or vent tubing plugged. Chamber does not vent properly. Clean. OPEN THE DOOR lamp illuminates after longer than normal venting period. Unit will not complete sterilization cycle. Check sterilizer for level installation. . Check for pressure leaks. See Problem: Door does not open after vent cycle. Filter is plugged. Operate door latch by hand to check for resistance. Check to see if tray rack is installed properly so that is does not interfere with door. and flush tubing. Replace/clean vent solenoid. Operate latch lever by hand to check for resistance. Refer to para 4. Refer to para 4. Troubleshooting Guide . . Symptom Pulse solenoid energizes. adjust height of individual foot levelers.19.M9 / M11 only Pressure zero potentiometer out of calibration. Probable Cause Check Correction Latch lever binding. Check resistance of solenoid coil. Install tray rack properly so that it does not interfere with door. Instruments are wet after drying cycle is complete. Refer to Section 5. Remove filter and tubing and inspect. . Refer to Table 2-2.M9D / M11D Temperature does not go above 215°F (101°C).A. drain. Clean / lubricate door latch. Clean / lubricate latch lever. Vent solenoid malfunctioning or stuck. causing interference with door. Replace/clean filter.continued Problem Door does not open after vent cycle. © Midmark Corporation 2002 SF-1827 Page 2-6 Printed in U.Return To Table Of Contents SECTION II TESTING AND TROUBLESHOOTING Table 2-1. Check that no water is left in pressure vessel after venting por tion of cycle. filter.19. . Re-install sterilizer on a level surface.24. Replace/clean filter.M9 / M11 - Adjust pressure zero potentiometer.S. Slow pressure leak. Door latch binding. Door is not opening at end of vent por tion of cycle. Drain. or shim up sterilizer. Sterilizer is not level.11. Door opens after a longer than normal venting period. but door does not open. Instruments not drying. Tray rack not pushed in all the way into chamber. Replace malfunctioning component at pressure leak. Refer to para 4. Refer to para 4. 24. Water level in condensing tank is too low. Fill solenoid malfunctioning or stuck. Replace fill solenoid. Cycle will not run. refer to para 4. Refer to para 4. Dr y cycle did not star t.25. - Rerun cycle. then perform continuity check. Refer to para 4.S.A. . Check resistance of solenoid.9. Open door within 30 minutes after venting.12. - Close door. then check for proper operation. Replace temperature sensor. Troubleshooting Guide .M9D / M11D only Code "C001" -M9D & M11D only (Low water error) Code "C002" -M9D & M11D only (Door ajar) Code "C003" -M9D & M11D only (Dr y cycle error) © Midmark Corporation 2002 SF-1827 Page 2-7 Printed in U.continued Problem OPEN THE DOOR lamp does not illuminate. Temperature sensor malfunctioning. Symptom Probable Cause Check Correction OPEN THE DOOR lamp does not illuminate at the end of sterlization cycle.10. Water level sensor dir ty or malfunctioning. Adjust pressure potentiometer. Door ajar. Cycle will not run.Return To Table Of Contents SECTION II TESTING AND TROUBLESHOOTING Table 2-1. Condensing tank is full. Clean water level sensor . Refer to para 4. Pressure potentiometer out of adjustment Display PC board check will show zero pressure setting. Door was not opened within 30 minutes after venting. Chamber overfills with water. . Cycle will not run. Disconnect temperature sensor . Refer to para 4. Check water level in condensing tank. Refer to Section 5. Replace water level sensor. Fill condensing tank with distilled water. Pressure Relief Valve (5) Check for water leaking beneath back of sterilizer. Refer to para 4.20. Secure pressure sensor hose to PC board with cable tie. Replace fill solenoid.23. Replace door gasket. Replace pressure relief valve. NOTE: a light hiss of steam is not uncommon. Vent Solenoid (2) Check for water leaking thru condensing coil.Return To Table Of Contents SECTION II TESTING AND TROUBLESHOOTING 2. Refer to para 4. See (4a). Fill Solenoid (3) Check for water leaking back into reservoir thru fill line.11.7. © Midmark Corporation 2002 SF-1827 Page 2-8 Printed in U.3 Areas To Check For Pressure Leaks (Figure 2-1) 1 1a 5 2a 4a 4 3a 6a 6 5a 3 2 MA542300 Table 2-2. Pressure Sensor Hose (6) Check for steam leak onto main PC board. See (3a).S.A.12. See (1a). Figure 2-1) Check for water leaking around door. Replace vent solenoid. Refer to para 4. Bellows (4) Check for excessive steam from bellows line in reservoir. Areas To Check For Pressure Leaks Component Check Correction Door Gasket (1. Replace bellows. See (5a). raising reservoir water level. NOTE: check actual pressure before replaceing pressure relief valve. Refer to para 4. See (2a). Refer to para 4. . See (6a). 1). Replace tubing if necessar y. Filter Clean filter using a mild soap and water solution. and flush tubing.Return To Table Of Contents SECTION III SCHEDULED MAINTENANCE SECTION III SCHEDULED MAINTENANCE 3. Operational test Perform an operational test to determine if the sterilizer is operating within its specifications (Refer to para 2. Replace sensor if necessar y. Replace any damaged connections. Refer to para 4. Display PC board Perform the display PC board lamp/display/button check. Moving par ts All moving par ts should be lubricated with high temperature grease. damaged. deterioration of gaskets. Door and Dam gaskets Remove gaskets and check for dir t on gaskets. Replace printer if necessar y.1 Scheduled Maintenance Table 3-1 lists inspections and services that should be performed periodically on the sterilizer. Adjust the control PC board potentiometers if necessar y.26. Replace display overlay if necessar y.24. Fasteners/hardware Check sterilizer for missing or loose fasteners/hardware.20. Free movement of door latch Clean door latch. Refer to para 4. dents in components. Replace door switch spring if necessar y. Pressure relief valve Perform a pressure relief valve check. or any other visible damage which would cause sterilizer to be unsafe to operate or would compromise the performance of the sterilizer.23. Refer to para 4. Lubricate door latch and door pins with high temperature grease.19.25. . Refer to para 4.S.10. leaks. Table 3-1. Replace any malfunctioning components. Latch lever (M9 / M11 only) Operate latch lever by hand to check for resistance. drain. Repair sterilizer if necessar y. Replace filter if necessar y. Wiring connections Check the integrity of all wiring connections. Clean gaskets using a mild soap and water solution. Scheduled Maintenance Chart Interval Semi-annually © Midmark Corporation 2002 Inspection or Service What to Do Obvious damage Visually check condition of sterilizer for obvious damage such as: cracks in components. Warning and instructional decals Check for missing or illegible decals. Replace decals as necessar y. Replace display PC board if necessar y. Display overlay Check for missing. Replace any missing hardware and tighten any loose hardware as necessar y using Loctite 271 if necessar y. Pressure vessel water level sensor Remove any build-up from pressure vessel water level sensors. or illegible display overlay. Free movement of door switch spring Clean door switch spring. Condensing tank water level sensor (early units only) Remove any build-up from condensing tank water level sensor.A. missing components. Tighten any loose connections. Replace sensor if necessar y. Printer (optional equipment) Check that printer prints properly. Lubricate door switch spring with high temperature grease. Lubricate latch lever with high temperature grease. Refer to para 4. or voids in gaskets. Clean all dir ty connections.8. Tubing Remove tubing and inspect for buildup. Replace ribbon car tridge if necessar y. Replace pressure relief valve if necessar y. Clean. Refer to para 4. Replace gaskets if necessar y. Clean latch lever. SF-1827 Page 3-1 Printed in U. Refer to para 4. Refer to para 4. A.Return To Table Of Contents SECTION III SCHEDULED MAINTENANCE © Midmark Corporation 2002 SF-1827 Page 3-2 Printed in U.S. . (7) Lift rear of top cover (3) and disconnect ribbon connector (6) from display PC board (7A) or control PC board (7B) (depending on whether ribbon connector (6) is part of display PC board or is a separate component).3 Right Hand Side Panel Removal / Installation 2 A. (3) Install top cover (3) on sterilizer and secure using two screws (5) and four screws (4). Removal 1 (1) Disconnect power cord from the outlet. 4. (2) If the sterilizer contains a printer. carefully break front of top cover (3) loose from silicone sealant. (4) Remove two screws (1.2 Top Cover Removal / Installation A. B. 3 4. Lift top cover carefully and slowly. 7B (2) Remove two screws (1. install printer (Refer to Operation Manual).A.S. . (3) Open sterilizer door. MA204802 Figure 4-1. (6) If the sterilizer contains a printer. (2) Position top cover (3) over sterilizer. 7A 6 4 5 (5) Close sterilizer door. Ribbon connector is still connected to display PC board and any excess pressure exerted on it could result in a damaged ribbon connector or display PC board. remove printer (Refer to Operation Manual). with rear of top cover raised.1 Safety Precautions WARNING EQUIPMENT ALERT Always disconnect the power cord from the outlet before removing any of the sterilizer covers/panels or making any repairs to prevent the possibility of electrical shock. (4) Install steam block (2) on top cover (3) and secure using two screws (1). Also. drain the sterilizer to prevent spills during repairs.Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE SECTION IV MAINTENANCE / SERVICE INSTRUCTIONS (6) On units which apply. Figure 4-1) and steam block (2) from top cover (3). (1) Disconnect power cord from the outlet. Removal (8) Remove top cover (3) from sterilizer. and connect ribbon connector (6) to display PC board (7A) or control PC board (7B). Failure to comply with these instructions could result in serious personal injury or death. Top Cover Removal / Installation © Midmark Corporation 2002 SF-1827 Page 4-1 Printed in U. (5) Remove four screws (4) and two screws (5) from top cover (3). Installation (1) Coat mating surfaces of front panel lip and top cover (3) with silicone sealant. Figure 4-2) from top cover (2). 4. SLOT (4) Close sterilizer door. TAB (3) Install left screw (1) on steam block (2). (2) Open sterilizer door. raise the top edge of left hand side panel (5) into position. Figure 4-3) from steam block (2). © Midmark Corporation 2002 SF-1827 Page 4-2 Printed in U.A. Removal MA2050-01 Figure 4-3. (2) Lift up the left hand corner of top cover (4). SLOT (2) Raise top edge of right hand side panel (3) into position and secure using two screws (1). Left Hand Side Panel Removal / Installation (1) Disconnect power cord from the outlet. B.4 Left Hand Side Panel Removal / Installation A. TAB 4. B.Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE 1 (3) Remove left screw (1. Installation (1) Insert two tabs of right hand side panel (3) into two slots of base (4). Installation (1) Insert two tabs of left hand side panel (5) into two slots of base (6).S. 3 4 4 2 1 MA2049-01 Figure 4-2. and remove left hand side panel from sterilizer. 2 (4) Remove two screws (3) from top cover (4). and secure using two screws (3). Right Hand Side Panel Removal / Installation 5 6 (3) Pull outward and down on the top edge of the right hand side panel (3) and remove right hand side panel from sterilizer. . 3 (5) Lift up the left hand corner of top cover (4). pull outward and down on the top edge of the left hand side panel (5). remove tags and connect two wires to the receptacle and one wire to the fuse holder instead of performing step 1. Installation 1 NOTE Units prior to serial number CZ1110/OM1000 have a fuse holder attached to the back panel. . Back Panel Removal / Installation (3) Turn sterilizer onto its back. (4) Install right hand side panel (Refer to para 4. 3 4. Figure 4-4. (2) Remove right hand side panel (Refer to para 4. FLAP (2) Position flap of back panel (2) behind top cover (5) and secure back panel in place using four screws (1). NOTE Units prior to serial number CZ1110/OM1000 have a fuse holder attached to the back panel. 4 (3) Install left hand side panel (Refer to para 4.Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE 4. On these sterilizers. remove tags and connect three wires (3) to terminals of receptacle (4). On these sterilizers. (5) Partially remove back panel (2) by simultaneously pulling downward and outward on back panel. Removal (1) Disconnect power cord from outlet. (6) On older units. 5 B.S. Failure to do so could result in damage to sterilizer. MA2051-01 (2) Drain water from condensing tank. (3) Remove left hand side panel (Refer to para 4. (4) Remove four screws (1.3).3).6 Base Inspection Cover Removal / Installation 2 A. (1) On older units. tag and disconnect three wires (3) from terminals of receptacle (4) and remove back panel (2) from sterilizer. separate back panel (2) from unit as far as possible and lay it on its side. tag and disconnect two wires from the receptacle and one wire from the fuse holder instead of performing step 6.4). Figure 4-4) from back panel (2).4). On newer units. (1) Disconnect power cord from sterilizer.A. Removal Ensure that wires are completely disconnected before attempting to remove back panel.5 Back Panel Removal / Installation EQUIPMENT ALERT A. © Midmark Corporation 2002 SF-1827 Page 4-3 Printed in U. (3) Pull downward on bellows assembly (3) to remove bellows assembly from condensing tank (4). A. (3) Refill condensing tank with distilled water. (1) Remove back panel (Refer to para 4. Removal (3) Connect tube (1) to tee (2). Installation (1) Connect tubes (1 and 5) to bellows assembly (3). Bellows Assembly Removal / Installation B. (2) Disconnect tube (1. NOTE Figure 4-6 shows old-style bellows.Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE (4) Remove two screws (1. (2) Position bellows assembly (3) and insert tube (5) into tube hole of condensing tank (4). The procedure for the new-style is the same. Installation TUBE HOLE 4 (1) Install base inspection cover (2) on base (3) and secure using two screws (1). Figure 4-5) and base inspection cover (2) from base (3).7 Bellows Assembly Removal / Installation Figure 4-6. (4) Loosen and remove tubes (1 and 5) from bellows assembly (3).A. Figure 4-6) from tee (2).5). (4) Install back panel (Refer to para 4.5).S. . 5 (2) Turn sterilizer upright. 3 1 2 1 2 3 MA2052-01 MA2053-01 Figure 4-5. Base Inspection Cover Removal / Installation 4. © Midmark Corporation 2002 SF-1827 Page 4-4 Printed in U. B. 5 (2) Remove back panel (Refer to para 4. (1) Using vise grips to hold level sensor rod (5). . (8) Refill condensing tank with distilled water.5).7). © Midmark Corporation 2002 SF-1827 Page 4-5 Printed in U. install terminal (2) on level sensor rod and secure using nut (8).nal (2). and silicone tube (6) on level sensor rod (5) and secure by crimping crimp (7). silicone tube (6).Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE 4.5). (2) Install crimp (7).A. Removal 7 8 (1) Drain water from condensing tank.7). the level sensor rod will not function properly because the terminal will be in contact with nut (4). 1 (3) Remove bellows assembly (Refer to para 4. B.S. nut (4). If it is not. MA2054-01 Figure 4-7. (5) Using Water Level Sensor Wrench to hold fitting (3). Condensing Tank Water Level Sensor Removal / Installation (3) Install assembled level sensor rod (5) in ting (3). Figure 4-7) from termi. and crimp (7) from level sensor rod (5). Discard silicone tube and crimp. (6) Install bellows assembly (Refer to para 4. Installation (7) Install back panel (Refer to para 4. 6 2 4 A. (7) Remove nut (4). (6) Pull assembled level sensor rod (5) from fitting (3). tighten nut (4) (Refer to Table 1-2 for special tool). (5) Connect wire (1) to terminal (2). (8) Using vise grips to hold level sensor rod (5). fit- (4) Using Water Level Sensor Wrench to hold fitting (3). (4) Disconnect wire (1. EQUIPMENT ALERT The end of the silicone tube must extend past nut (4) after nut is installed. remove nut (8) and terminal (2) from level sensor rod.8 Condensing Tank Water Level Sensor Removal / Installation (Applies only to Units with old style Control PC Board with EPROM Version M or Before) NOTE 3 Units with old style control PC board with EPROM version N or after or new style control PC board do not have a condensing tank water level sensor. loosen nut (4) (Refer to Table 1-2 for special tool). Discard silicone tube (9) and crimp (10). (7) Remove spacer (8) from level sensor rod (4). (1) Remove back panel (Refer to para 4. remove fitting (6) from pressure vessel (7). Temperature Sensor Assembly Removal / Installation © Midmark Corporation 2002 SF-1827 Page 4-6 Printed in U. 3 B.S.10 Units with old style control PC board with EPROM version N or after or new style control PC board will only have two wire harnesses to disconnect instead of three. Removal (1) Remove back panel (Refer to para 4. Installation (1) If removed. Figure 4-8) from two / three terminals (2).5). (4) Remove temperature sensor assembly (4) from pressure vessel (5). Do not try to pull level sensor rod out of back side of pressure vessel. (3) Remove flex guard tubing (3) from two / three wire harnesses (1). 2 1 5 (8) Remove silicone tube (9) from fitting (6). (6) Push level sensor rod (4) thru fitting (6) and into pressure vessel (7) and remove level sensor rod. (5) Install back panel (Refer to para 4. coat fitting (6) with teflon tape and install fitting in pressure vessel (7). 4 (9) If damaged.Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE 4. (1) Coat threads of temperature sensor assembly (4) with teflon tape. Pressure Vessel Water Level Sensor Removal / Installation A. (3) Disconnect wire (1. (2) Disconnect two / three wire harnesses (1.nal (2). Installation (5) Remove nut (5). (4) Remove nut (3) and terminal (2) from level sensor rod (4).5). NOTE 4. EQUIPMENT ALERT (2) Install temperature sensor assembly (4) in pressure vessel (5). (2) Remove wire tray rack and tray plate (Refer to para (4-17). MA2074-01 Figure 4-8. A.9 Temperature Sensor Assembly Removal / Installation (3) Install flex guard tubing (3) on three wire harnesses (1).A. Doing so will damage level sensor rod. .5). Removal (4) Connect three wire harnesses (1) to three terminals (2). B. (2) Install silicone tube (9) and spacer (8) on level sensor rod (4). Figure 4-9) from termi. The end of the silicone tube must extend past nut (5) after nut is installed. (3) Tag and disconnect two wires (1. (9) Install back panel (Refer to para 4. 2 10 (1) Drain water from condensing tank. (10) Remove elbows (4 and 6) from vent solenoid (3). Pressure Vessel Water Level Sensor Removal / Installation (4) Tag and disconnect two wires (2) from terminals (4).17). The assembled level sensor rod must be installed from the inside of the pressure vessel. If it is not. (4) Install and crimp crimp (10) on silicone tube (9). (3) Install assembled level sensor rod (4) in ting (6).Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE 4. Turn terminals out of the way. Refer to the parts list to remove the vent solenoid on these sterilizers.S. (8) Hold screw (1. (6) Remove two screws (11) from bottom of manifold assembly (12). (5) Install nut (5). (7) Remove manifold assembly (12) and spacer (12A) from base (13). NOTE (5) Disconnect three tubes (5 thru 7) from elbows (8 thru 10). (8) Install wire tray rack and tray plate (Refer to para 4.5).11 7 4 NOTE 6 8 Vent Solenoid Removal / Installation Steps will vary slightly for M9D / M11D units. A. (9) Remove assembled vent solenoid (3) and elbow (4) from tee (5). the level sensor rod will not function properly because the terminal will be in contact with nut (5). 5 3 (2) Remove back panel (Refer to para 4.5). fit- NOTE EQUIPMENT ALERT Spacer (12A) is only on newer units. (6) Install terminal (2) on level sensor rod (4) and secure using nut (3). (7) Connect wire (1) to terminal (2).A. Removal 9 NOTE Units prior to serial number CZ1110/OM1000 have a manifold assembly which secures the vent solenoid. 1 MA2055-01 Figure 4-9. . Use this procedure as a guide. © Midmark Corporation 2002 SF-1827 Page 4-7 Printed in U. Figure 4-11) and loosen nut (2). Figure 4-10) from terminals (3). A. 7 1 10 (7) Install spacer (12A. the side of the solenoid marked IN needs to be connected to the pressure line. Reversing vent solenoid will cause system failure. Installation 1 2 6 NOTE The end of elbow (6) which receives a tube does not get coated with teflon tape. 6 5 9 (8) Connect three tubes (5 thru 7) to elbows (8 thru 10).S. Vent Solenoid Fittings Removal / Installation (5) Turn terminals of vent solenoid (3) so wires will connect easily to vent solenoid. . Figure 4-11. 4 MA205701 (4) Install assembled elbow (4) and vent solenoid (3) on tee (5). (12) Refill condensing tank with distilled water. (6) Hold screw (1) and tighten nut (2). TERMINALS (1) Coat the threads of elbows (4 and 6. (2) Install elbows (4 and 6) on vent solenoid (3). © Midmark Corporation 2002 SF-1827 Page 4-8 Printed in U.5). 11 MA2056-02 Figure 4-10. 4 12A 13 (11) Install back panel (Refer to para 4.Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE EQUIPMENT ALERT 12 3 When installing the vent solenoid. (9) Connect two wires (2) to terminals (4). Turn terminals out of the way. 3 5 (3) Hold screw (1) and loosen nut (2). Figure 411) with teflon tape. 2 8 (10) Connect two wires (1) to terminals (3). Vent Solenoid Removal / Installation B. Figure 4-10) and manifold assembly (12) on base (13) and secure using two screws (11). (1) Drain water from condensing tank. Turn terminals out of the way. (2) Remove back panel (Refer to para 4. (4) Loosen nut (9). Removal (8) Hold screw (1. NOTE (9) Remove assembled vent solenoid (3) and elbow (4) from tee (5). 12 3 (5) Coat threads of elbow (4) with teflon tape. Refer to the parts list to remove the fill solenoid on these sterilizers.12 Fill Solenoid Removal / Installation NOTE Spacer (12A) is only on newer units. Installation (3) Tag and disconnect two wires (1. (4) Tag and disconnect two wires (2) from terminals (4). B. Units prior to serial number CZ1110/OM1000 have a manifold assembly which secures the fill solenoid. (6) Remove two screws (11) from bottom of manifold assembly (12). NOTE Steps will vary slightly for M9D / M11D units. (10) Remove elbow (6) and tee (5) from fill solenoid (7). Fill Solenoid Removal / Installation © Midmark Corporation 2002 SF-1827 Page 4-9 Printed in U. (11) Remove elbow (8) from fill solenoid (7). Use this procedure as a guide. (2) Install elbow (8) on fill solenoid (7).Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE 4. A. . Figure 4-12) from terminals (3).S. 7 1 9 7 8 10 1 6 5 2 TERMINALS 9 2 8 6 4 12A 13 5 4 3 MA205801 11 Figure 4-13. Figure 4-13) and loosen nut (2). Turn terminals of fill solenoid (7) so wires will connect easily to fill solenoid. (3) Install elbow (6) and tee (5) on fill solenoid (7).A.5). Fill Solenoid Fittings Removal / Installation MA2056-02 Figure 4-12. (1) Coat threads of tee (5. Figure 4-13) and elbows (6 and 8) with teflon tape. (5) Disconnect three tubes (5 thru 7) from elbows (8 thru 10). (7) Remove manifold assembly (12) and spacer (12A) from base (13). Tighten nut (9). Figure 4-14) from pressure sensor (2).5). (11) Connect three tubes (5 thru 7) to elbows (8 thru 10). (14) Install back panel (Refer to para 4. (7) Tag and disconnect neutral wire (11) from terminal (12). Figure 4-15). (12) Disconnect heater element wire (21) from connector (22). and screw (8) from control PC board bracket (4). (3) Disconnect two / three wire harnesses (3) from two / three connectors (4). (10) Install spacer (12A. When installing the vent solenoid and the fill solenoid. (13) Connect two wires (1) to terminals (3). (2) Disconnect pressure tube (1. 4. NOTE Units with old style control PC board with EPROM version N or after or new style control PC board will only have two wire harnesses (3) to disconnect instead of three. (14) Remove nut (6). starwasher (7). (4) Tag and disconnect two wires (5) from terminals (6). Figure 4-12) and manifold assembly (12) on base (13) and secure using two screws (11). and control PC board (3) and control PC board bracket (4) as an assembly from base (5). NOTE Units prior to serial number CZ1110/OM1000 have the ground wire attached to the control PC board bracket. Reversing solenoids will cause system failure. Turn terminals out of the way. Control PC Board Removal / Installation A. screws (2). (13) Remove two locknuts (1. (9) Hold screw (1) and tighten nut (2). (15) Refill condensing tank with distilled water. and screw (8) are removed. (9) Disconnect printer cable (15) from connec. (8) Turn terminals of vent solenoid (3) so wires will connect easily to vent solenoid. Removal (1) Remove right hand side panel (Refer to para 4. (7) Install assembled elbow (4) and vent solenoid (3) on tee (5).S.nal (14). the side of the solenoids marked "IN" need to be connected to the pressure lines.3). .A. (6) Disconnect ribbon connector (9) from connector (10). (5) Tag and disconnect two wires (7) from terminals (8). M9 / M11 only (11) Tag and disconnect two wires (19) from pulse solenoid terminals (20). ground wire will also be removed. starwasher (7). (10) Disconnect door switch harness (17) from connector (18). (15) Turn three standoff screws (9) 1/4 turn in the counter-clockwise direction and remove control PC board (3) and insulator (10) from control PC board bracket (4).tor (16).13 NOTE Positions of locknuts (1) and screws (2) are reversed on newer units.Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE (6) Hold screw (1) and loosen nut (2). (12) Connect two wires (2) to terminals (4). EQUIPMENT ALERT (8) Tag and disconnect hot wire (13) from termi. When nut (6). © Midmark Corporation 2002 SF-1827 Page 4-10 Printed in U. Control PC Board Connections © Midmark Corporation 2002 SF-1827 Page 4-11 Printed in U.Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE OLD STYLE PC BOARD 10 18 17 9 20 19 2 1 16 15 3 22 4 21 14 13 12 11 8 5 6 7 10 17 20 9 2 19 1 16 18 NEW STYLE PC BOARD 15 3 21 4 13 22 11 14 12 8 6 5 7 MA207505 Figure 4-14.A. .S. 2 6 (7) Connect printer cable (15) to connector (16).Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE (3) Install control PC board (3) and control PC board bracket (4) as an assembly on base (5) and secure using two screws (2) and lock. NOTE Units prior to serial number CZ1110/OM1000 have the ground wire attached to the control PC board bracket. Control PC Board Removal / Installation Units with old style control PC board with EPROM version N or after or new style control PC board will only have two wire harnesses (3) to connect instead of three. 4 (6) Connect wire harness (17) to connector (18). 3 (11) Connect two wires (7) to terminals (8). (8) Connect hot wire (13) to terminal (14). starwasher (7). Figure 4-15) and control PC board (3) on control PC board bracket (4) and secure by turning three standoff screws (9) 1/4 turn in the clockwise direction. 8 (12) Connect two wires (5) to terminals (6). When nut (6).A. (1) Install insulator (10. Installation (13) Connect two / three wire harnesses (3) to two / three connectors (4). B.nuts (1). Figure 4-14) to connector (22). 7 (10) Connect ribbon connector (9) to connec tor (10). . NOTE Positions of locknuts (1) and screws (2) are reversed on newer units. (2) Install screw (8).S. 9 10 (4) Connect heater element wire (21. (14) Connect pressure tube (1) to pressure sensor (2). starwasher (7). and nut (6) on control PC board bracket (4). M9 / M11 only (5) Connect two wires (19) on pulse solenoid terminals (20). ground wire will also be removed.3). © Midmark Corporation 2002 SF-1827 Page 4-12 Printed in U. (9) Connect neutral wire (11) to terminal (12). (15) Install right hand side panel (Refer to para 4. Make sure ground wire is re-installed upon installation. and screw (8) are removed. 5 1 NOTE MA2073-01 Figure 4-15. Since this procedure tampers with the pressure vessel integrity. punch. and then remove pulse solenoid (2) and latch lever (5) as an assembly from pressure vessel bracket (6).3).3).14 Door Switch Removal / Installation B. punch. punch.S. (3) Install latch lever (5) and pulse solenoid (2) as an assembly on pressure vessel bracket (6). (2) Remove right hand side panel (Refer to 4. it should not be attempted until a Midmark service representative has been contacted. Removal NOTE (2) Using 3/32 in. 5 4 3 MA2059-02 Figure 4-16. (1) Open sterilizer door. install two roll pins (3) in door switch bracket (4) (Refer to Table 1-2 for special tool). Figure 4-16) from connector (2). Units prior to serial number CZ1110/OM1000 have a different switch weldment. Door Switch Removal / Installation © Midmark Corporation 2002 SF-1827 Page 4-13 Printed in U. A. Installation (1) Position door switch (5) in door switch bracket (4). (3) Remove nut (3) and shoulder screw (4). remove roll pin (7) and latch lever (5) from plunger of pulse solenoid (2) (Refer to Table 1-2 for special tool). A.Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE 4. install latch lever (5) on plunger of pulse solenoid (2) and secure using roll pin (7) (Refer to Table 1-2 for special tool). Figure 4-17) from pulse solenoid (2). (3) Connect wire harness (1) to connector (2). (2) Coat shoulder screw (4) with Loctite 271. (5) Remove door switch (5) from door switch bracket (4). Installation (1) Using 3/32 in.13). remove two roll pins (3) from door switch bracket (4) (Refer to Table 1-2 for special tool). B.A. 1 (4) Using 3/32 in. Secure using shoulder screw (4) and nut (3). 2 Pulse Solenoid Removal / Installation (M9 / M11 only) (2) Remove two screws (1.15 (4) Using 3/32 in. punch. para (5) Close sterilizer door. (4) Install right hand side panel (Refer to para 4. . (3) Disconnect wire harness (1. 4. Removal (1) Remove control PC board (Refer to para 4. Figure 4-18) from terminals (3 and 4). 6 5 (5) Install control PC board (Refer to para 4. 4. para (3) Tag and disconnect wires (1 and 2. then adjust downward as necessary if door will not open. Removal Figure 4-18. (5) Rotate terminals (3 and 4) to a vertical position and slide thermostat (8) upward and out of bracket (6). (4) Loosen two nuts (5) and pull top of bracket (6) approximately 1 in. (2) Remove base inspection cover (Refer to 4. Thermostat Removal / Installation (1) Drain water from condensing tank. 7 1 8 2 6 1 4 MA2060-01 Figure 4-17. 7 (4) Position pulse solenoid (2) on pressure vessel bracket (6) and secure in position using two screws (1).13). . 3 (3) Connect wires (1 and 2) to terminals (3 and 4). © Midmark Corporation 2002 SF-1827 Page 4-14 Printed in U.Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE B. (4) Install base inspection cover (Refer to para 4. Pulse Solenoid Removal / Installation 3 2 NOTE The holes for the two screws (1) are oblong. from pressure vessel (7). PLUNGER 4 5 (2) Position bracket (6) against pressure vessel (7) and secure by tightening two nuts (5).6).16 Thermostat Removal / Installation MA2062-01 A.A.6). Installation (1) Slide thermostat (8) into bracket (6) and rotate terminals (3 and 4) to a horizontal position. (5) Refill condensing tank with distilled water. Install screws at the top of each hole first.S. (2) Remove base inspection cover (Refer to 4. (6) Remove bracket (6) from pressure vessel (7) and position out-of-way. (2) Remove trays. MA2047-01 Figure 4-19. (3) Insert rear end of wire tray rack (1) and tray plate (2) as an assembly in pressure vessel (3). Figure 4-20) from terminals (2). Installation para (1) Position two rear posts of wire tray rack (1) in rack holes of tray plate (2). (9) Remove heating element (8) and spacer assembly (9) from pressure vessel (7).Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE 4. (4) Remove two nuts (3). lock washers (4).A. 1 2 (7) Turn sterilizer upright. (8) Remove wire tray rack and tray plate (Refer to para 4.S. Removal (3) Pull wire tray rack (1. Over bending may result in broken or cracked terminals. . NOTE The following step is necessary to remove the heating element from the pressure vessel. 3 30° HOLE (10) Remove two gaskets (10) from heating ele-ment (8). Figure 4-19) and tray plate (2) from pressure vessel (3). (5) Straighten terminals (2) slightly from the present 90° position to approximately a 10° straighter position. Push wire tray rack and tray plate as far as they will go. (3) Tag and disconnect two wires (1. installation is very difficult.18 (1) Open sterilizer door.17). A. but damaged gaskets are. Removal 4. and brass washers (5). Wire Tray Rack and Tray Plate Removal / Installation (5) Close sterilizer door.6). B. Wire Tray Rack and Tray Plate Removal / Installation © Midmark Corporation 2002 SF-1827 Page 4-15 Printed in U.17 (4) Install trays. NOTE EQUIPMENT ALERT If wire tray rack is not raised. Heating Element and Gasket Removal / Installation A. (2) Hold front end of wire tray rack (1) at approximately a 30° angle from tray plate (2). NOTE Perform the following step only if the heating element is not being replaced. (1) Drain water from condensing tank. 6). leaking will result. . B. (2) Using vise grips. lock washers (4). (1) Position filter (1) in pressure vessel (2). NOTE Turn filter in a circular motion while pulling upward to remove.17). Figure 4-21) from pressure vessel (2). (1) Install two gaskets (10) on heating element (8). spacer assembly must remain above gaskets. B.A. damage to heating element or improper positioning of heating element may result. Otherwise. Removal The following step is necessary to install the heating element in the pressure vessel. (1) Remove wire tray rack and tray plate (Refer to para 4.17). Figure 4-20. (4) Turn sterilizer on its back. Heating Element and Gasket Removal / Installation (10) Install wire tray rack and tray plate (Refer to para 4. Installation (11) Install base inspection cover (Refer to para 4. and nuts (3) on heating element (8). 4. © Midmark Corporation 2002 SF-1827 Page 4-16 Printed in U. remove filter (1. MA2061-01 (9) Turn sterilizer upright. Also. Over bending may result in broken or cracked terminals. 5 1 (8) Connect two wires (1) to terminals (2). (2) Straighten terminals (2) slightly from the present 90° position to approximately a 10° straighter position. 8 6 10 EQUIPMENT ALERT 4 Over bending may result in broken or cracked terminals.Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE EQUIPMENT ALERT Hold heating element firmly in position while tightening nuts. Installation (5) Position bracket (6) on pressure vessel (7). back to their original 90° position.19 NOTE Filter Removal / Installation A. 7 9 2 (6) Install two brass washers (5).S. If spacer assembly is installed under gasket. 3 (7) Bend terminals (2) slightly. EQUIPMENT ALERT (12) Refill condensing tank with distilled water. (3) Install spacer assembly (9) and heating element (8) in pressure vessel (7). (2) Install display PC board (2) on top cover (3) and secure using six screws (1). Secure dam gasket by pressing onto mounting pins. Door Gaskets Removal / Installation (3) Install wire tray rack and tray plate (Refer to para 4.20 1 4.2). Removal A. B. MA2064-01 Figure 4-22. Installation NOTE (1) If removed. Some models may have two mounting pins on door instead of flap. 4.Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE 3 GROOVE 1 SLOT 2 2 MA2063-01 Figure 4-21. (3) If damaged. B. Filter Removal / Installation FLAP (2) Using rubber hammer. Figure 4-23) and display PC board (2) from top cover (3).A. Installation (1) Install door gasket (2) in groove in door (3). (1) Open sterilizer door. © Midmark Corporation 2002 SF-1827 Page 4-17 Printed in U. (2) Remove six screws (1.21 Door Gaskets Removal / Installation Display PC Board Removal / Installation A. remove gasket (4) from top cover (3). (2) Remove dam gasket (1. Figure 4-22) and door gasket (2) from door (3).2). Removal (1) Remove top cover (Refer to para 4.S. install new gasket (4) by peeling protective backing off of gasket and pressing gasket firmly into position on top cover (3). (2) Install dam gasket (1) by inserting bottom edge of dam gasket in slot of door gasket (2) and tucking top edge of dam gasket under flap of door (3). tap filter (1) lightly into pressure vessel (2). (3) Install top cover (Refer to para 4. (3) Close sterilizer door.17). . Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE 3 1 2 2 1 4 MA2066-01 Figure 4-24.2). NOTE Fill tube must be lined up with fitting at this time because it will be impossible to line up after screw and locknut are installed. B. Installation (4) Turn sterilizer upright. . A. Condensing Tank Assembly Removal / Installation (10) Disconnect vent tube (6) from fitting (7).A. Removal NOTE Positions of locknut (9) and screws (8) are reversed on newer units. Printed in U. © Midmark Corporation 2002 SF-1827 Page 4-18 (1) Position condensing tank assembly (3. (9) Disconnect wire (4) from terminal (5). (7) Remove bellows assembly (Refer to para 4. locknut (9). (2) Connect vent tube (6) to fitting (7). Figure 425) on base (10) and secure using screw (8) and locknut (9). (1) Drain water from condensing tank. (3) Disconnect fill tube (1. (2) Turn sterilizer onto its back.S.5). Units with old style control PC board with EPROM version N or after or new style control PC board do not have wire (4) and terminal (5). and condensing tank assembly (3) from base (10). (11) Remove screw (8). Figure 4-25) and remove sight/drain tube (2) and hose clamp from condensing tank assembly (3). (5) Remove top cover (Refer to para 4. Condensing Tank Assembly Fill Tube Disconnection / Connection NOTE MA2065-01 Figure 4-23. (6) Remove back panel (Refer to para 4. Figure 4-24) from elbow (2). (8) Loosen hose clamp (1.22 The following step applies only to units with old style control PC board with EPROM version M or before.7). Display PC Board Removal / Installation 4. (3) Connect wire (4) to terminal (5). (3) Remove elbow (2) from pressure relief (3).2). (10) Turn sterilizer upright. (9) Connect fill tube (1. valve (5) Install bellows assembly (Refer to para 4. Figure 4-26) from elbow (2). Pressure Relief Valve Removal / Installation © Midmark Corporation 2002 SF-1827 Page 4-19 Printed in U. Figure 4-24) to elbow (2). Tighten hose clamp. Installation (8) Turn sterilizer onto its side. Units with old style control PC board with EPROM version N or after or new style control PC board do not have wire (4) and terminal (5). (11) Refill condensing tank with distilled water.A. . Removal (1) Remove condensing tank assembly (Refer to para 4. Condensing Tank Assembly Removal / Installation MA2068-01 Figure 4-26. (4) Connect tube (1) to elbow (2). Pressure Relief Valve Removal / Installation A.5). (1) Coat threads of pressure relief valve (3) and elbow (2) with teflon tape.Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE NOTE 4. (4) Install hose clamp (1) and sight/drain tube (2) on condensing tank assembly (3). 5 8 4 2 3 2 10 4 1 3 9 MA2067-01 1 Figure 4-25. (2) Disconnect tube (1. 7 6 (5) Install condensing tank assembly (Refer to para 4.23 The following step applies only to units with old style control PC board with EPROM version M or before.22). (6) Install back panel (Refer to para 4. (4) Remove pressure relief valve (3) from pressure vessel (4).7). (3) Install elbow (2) on pressure relief valve (3).S. (2) Install pressure relief valve (3) in pressure vessel (4). (7) Install top cover (Refer to para 4. B.22). When all the lamps have illuminated and extinguished. . after the following step.24 Pressure / Temperature Potentiometers Adjustments NOTE After the following step is performed. PACKS. (1) Remove right hand side panel. START. AND ON/STANDBY buttons one at a time and in this order. and temperature potentiometers cannot be adjusted separately. When each button has been pushed. STOP. proceed with step 5. Release the LIQUIDS and PACKS buttons. Also. and it must be performed in the proper sequence as follows: (3) Press and hold down the LIQUIDS and PACKS buttons simultaneously while connecting the power cord to the sterilizer (See Figure 4-27). pressure range. DANGER The following steps require the sterilizer to be plugged in to power while the adjustment is being performed. Failure to comply with these instructions could result in an electrical shock. (4) Press and release the UNWRAPPED. LIQUIDS. POUCHES. TEMP / TIME DISPLAY LAMP LAMP TEMP (°F) \ TIME (MIN : SECONDS) PRESSURE (PSI) FILLING STERILIZING DRYING COMPLETE WATER LOW DOOR AJAR ERROR UNWRAPPED POUCHES LIQUIDS PACKS START STOP ON/STANDBY PRESSURE DISPLAY UNWRAPPED BUTTON POUCHES BUTTON ON / STANDBY BUTTON PACKS BUTTON START BUTTON STOP BUTTON LIQUIDS BUTTON MA207701 Figure 4-27. the display PC board lamps will individually illuminate and then extinguish one at a time in a left to right sequence. EQUIPMENT ALERT The pressure zero. NOTE (2) Open sterilizer door.S.Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE 4. If one potentiometer needs adjusted. then the entire potentiometer adjustment procedure must be performed. its corresponding lamp will illuminate and stay illuminated. the PRESSURE (PSI) display will display the pressure that the control PC board is reading and the TEMP (°F) / TIME (MIN: SECONDS) display will display the temperature that the control PC board is reading. When each button is pressed.A. proceed with step 4. which could result in severe personal injury or death. Do not touch any components except for the adjusting screw of the potentiometer. Display PC Board Lamp / Display / Button Check (M9 / M11 shown) © Midmark Corporation 2002 SF-1827 Page 4-20 Printed in U. (14) Press the STOP button to end the test/calibration cycle and allow the sterilizer to vent and open its door (See Figure 4-27). (10) Connect Pressure Gauge Test Harness to sterilizer (See Figure 4-29) (Refer to the sterilizer Service and Parts Manual for this special tool).5 psi (3.001 VDC.550 VDC ±0.A. NOTE (12) Turn the adjusting screw of the pressure range potentiometer (2. (9) Close the sterilizer door. adjust the adjusting screw of the temperature potentiometer (3) in a clockwise direction to lower the voltage setting or a counter-clockwise direction to raise the voltage setting until the multimeter reading is 2.001 VDC.S. It should still read 2.Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE (5) Turn adjusting screw of pressure zero potentiometer (1.54 VDC and then adjust and set to where the reading just changes to 2. (8) The multimeter should read 2.001 VDC.55 VDC. If not. (19) Install right hand side panel.550 VDC ±0. (15) Disconnect the leads of the multimeter from Test Points (A and B. (13) Recheck the multimeter reading. Figure 4-28) in the clockwise or counter-clockwise direction until the reading on the PRESSURE (PSI) display matches the reading of the Pressure Gauge Test Harness within a tolerance of ±0. The reading should read 0.1 psi (1 kPa) with the sterilizer door open.5 kPa). (16) Disconnect the power cord from the sterilizer and then repeat steps 3 and 4 of this procedure. repeat steps 5 and 6 of this procedure. (6) Turn adjusting screw of pressure zero potentiometer (1) in the clockwise direction until the PRESSURE (PSI) display reads 0. if the digital multimeter being used has only three digits. If multimeter reading is not 2. Connecting a lead to the wrong side of the resistor or wrong pin of the chip will result in an incorrect adjustment.001 VDC. (17) Disconnect the power cord from sterilizer. . NOTE Turning the adjusting screw of the pressure range potentiometer in the clockwise direction raises the sterilizer pressure reading while turning the adjusting screw in the counter-clockwise direction lowers the sterilizer pressure reading.0 kPa).273°F (133-134°C) (See Figure 427).0 psi (0.550 VDC ±0. (18) Disconnect Pressure Gauge Test Harness from sterilizer (See Figure 4-29). (11) Press the START button to start a test/calibration cycle and wait until the temperature on the TEMP (°F) / TIME (MIN: SECONDS) display reaches 272 . (7) Set the multimeter to read VDC at least the 5 Volts range. Figure 4-28).550 VDC ±0. Connect the red lead of a multimeter to Test Point (A) and the black lead of a multimeter to Test Point (B). adjust to a reading of 2.1 psi (1 kPa). CAUTION The multimeter leads must be connected exactly as shown in the illustration. © Midmark Corporation 2002 SF-1827 Page 4-21 Printed in U. In the following step. Figure 4-28) in the counter-clockwise direction until the PRESSURE (PSI) display reads 0. Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE O F F 1 2 3 4 A R3 2 U1 NEW STYLE PC BOARD 3 2 B ADJUSTING SCREWS 2 1 3 1 B A 3 ADJUSTING SCREWS OLD STYLE PC BOARD ADJUSTING SCREW 2 MA407700 Figure 4-28. Potentiometer Adjustments © Midmark Corporation 2002 SF-1827 Page 4-22 Printed in U.S.A. Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE 4.25 2 (1) Disconnect power cord from the sterilizer. 1 TUBE Display PC Board Lamp / Display / Button Check (2) Press and hold down the LIQUIDS and PACKS buttons simultaneously, while connecting the power cord to the sterilizer (See Figure 4-30). Release the LIQUIDS and PACKS buttons. (3) Observe the display PC board lamps. In a left to right sequence, each lamp on the display PC board should individually illuminate and then extinguish. If all the display PC board lamps do not illuminate and then extinguish, replace display PC board (Refer to para 4.21). FITTING PRESSURE GAUGE TEST HARNESS (4) Press and release the UNWRAPPED, POUCHES, LIQUIDS, PACKS, START, STOP, AND ON/STANDBY buttons one at a time and in this order. To connect Pressure Gauge Test Harness to sterilizer: 1. Disconnect tube (1) from pressure sensor (2). 2. Connect tube of Pressure Guage Test Harness to pressure sensor (2). 3. Connect tube (1) to fitting of Pressure Guage Test Harness. (5) Observe the lamps that correspond with each button. If all lamps do not illuminate and stay illuminated when their corresponding button is pressed, replace the display PC board (Refer to para 4.21). To disconnect Pressure Gauge Test Harness from sterilizer: 1. Disconnect tube (1) from fitting of Pressure Guage Test Harness. 2. Disconnect tube of Pressure Guage Test Harness from pressure sensor (2). 3. Connect tube (1) to pressure sensor (2). MA2070-01 Figure 4-29. Connecting / Disconnecting Pressure Gauge Test Harness (6) Observe the pressure and temperature/time displays. If the pressure and temperature/time displays do not display pressure and temperature readings, replace the display PC board (Refer to para 4.21). (7) Disconnect power cord from the sterilizer. © Midmark Corporation 2002 SF-1827 Page 4-23 Printed in U.S.A. Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE TEMP / TIME DISPLAY LAMP LAMP TEMP (°F) \ TIME (MIN : SECONDS) PRESSURE (PSI) FILLING STERILIZING DRYING COMPLETE WATER LOW DOOR AJAR ERROR UNWRAPPED POUCHES LIQUIDS PACKS START STOP ON/STANDBY PRESSURE DISPLAY UNWRAPPED BUTTON POUCHES BUTTON ON / STANDBY BUTTON PACKS BUTTON START BUTTON STOP BUTTON LIQUIDS BUTTON MA207701 Figure 4-30. Display PC Board Lamp / Display / Button Check (M9 / M11 shown) 4.26 (4) If excessive force was required to open pressure relief valve (2), replace the pressure relief valve (Refer to para 4.23). Pressure Relief Valve Check (1) Remove the top inspection cover (1, Figure 4-31). NOTE If the pressure relief valve does not close completely when the wire ring is released, pull the wire ring again and release it quickly so the valve snaps back into position. Do this until the valve seats properly. WARNING Refer to the operator manual for complete instructions on operating the sterilizer. Failure to do so could result in severe personal injury. (5) Release wire ring of pressure relief valve (2). The steam should vent out of the pressure relief valve until the wire ring is released. When the wire ring is released, the valve should seat, stopping the release of steam. (2) Select the UNWRAPPED cycle and start the cycle. DANGER Pressure Relief Valve will be hot. Use a screwdriver or rod to pull the wire ring. Do not pull the wire ring with bare hands or burns will result. Steam will be vented from under the rear of the sterilizer. To keep from being burned, place a steam barrier (a rolled up towel) around the bottom of the sterilizer. (6) If the pressure relief valve (2) will not re-seat properly, replace the pressure relief valve (Refer to para 4.23). (7) Install top inspection cover (1). (3) When the “heat up” portion of the cycle is complete and the elapsed time is being counted down on the display PC board, pull on wire ring of pressure relief valve (2) with a screwdriver. © Midmark Corporation 2002 SF-1827 Page 4-24 Printed in U.S.A. DA1005. ES1347.A. FD-1000. GB1000 and OM-9449 thru Present. #3 SWITCH DEPRESSED TO RIGHT (ON) #4 SWITCH DEPRESSED TO LEFT (OFF) DRY CYCLE DIP SWITCH (3) If unit has has been overheating during the drying cycle and activating the overheat thermostat. units with serial numbers: CZ2457. FR1000. © Midmark Corporation 2002 SF-1827 Page 4-25 Printed in U. DY1139. and setting #4. (5) Install right hand side panel (Refer to para 4. ET1095. Dry Cycle Dip Switches Adjustment (4) Run a cycle. Pressure Relief Valve Check 4. The unit comes factory set at the repeat interval setting #3.Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE SETTING #1 REPEAT INTERVAL 1 SETTING #3 REPEAT INTERVAL WIRE RING O F F O F F 1 2 3 4 1 2 3 4 2 #3 SWITCH DEPRESSED TO RIGHT (ON) #4 SWITCH DEPRESSED TO RIGHT (ON) #3 SWITCH DEPRESSED TO LEFT (OFF) #4 SWITCH DEPRESSED TO LEFT (OFF) SETTING #2 REPEAT INTERVAL SETTING #4 REPEAT INTERVAL MA2072-01 Figure 4-31. FP1000. setting #1. determine the current repeat interval dip switch settings for the unit per Figure 4-32 and then change the dip switch settings to the next shortest repeat interval. .27 Dry Cycle Dip Switches Adjustment There are four repeat interval dip switch settings. Repeat step 3 if overheat thermostat activates again. and setting #4 is the longest repeat interval. DB1150.3). #3 SWITCH DEPRESSED TO LEFT (OFF) #4 SWITCH DEPRESSED TO RIGHT (ON) 1 2 3 4 NOTE O F F para 1 2 3 4 (2) Remove right hand side panel (Refer to 4. MA374000 Figure 4-32. setting #2. setting #3. setting #3 is longer yet. O F F (1) Unplug power cord from outlet receptacle. DX1970.S. setting #2 is longer. This procedure only applies to units with a new style control PC board. Setting #1 is shortest repeat interval.3). Return To Table Of Contents SECTION IV MAINTENANCE / SERVICE 4. (6) Close door.A. (8) To verify proper operation. repeat steps 2 thru 6. start any cycle. (7) To rerun test. run a complete cycle when test is complete. [To do this. M9 / M11 Door Opening Test © Midmark Corporation 2002 SF-1827 Page 4-26 Printed in U. TEMP / TIME DISPLAY LAMP LAMP TEMP (°F) \ TIME (MIN : SECONDS) PRESSURE (PSI) FILLING STERILIZING DRYING COMPLETE WATER LOW DOOR AJAR ERROR UNWRAPPED POUCHES LIQUIDS PACKS START STOP ON/STANDBY PRESSURE DISPLAY UNWRAPPED BUTTON POUCHES BUTTON ON / STANDBY BUTTON PACKS BUTTON START BUTTON LIQUIDS BUTTON STOP BUTTON MA207701 Figure 4-33.28 (4) Press and hold STOP & POUCHES buttons (see Figure 4-33) while plugging in power cord. M9 / M11 Door Opening Test NOTE (5) Press and release all buttons from left to right across display panel. . (3) Open door. This test applies only to units with newer style PC boards. [This will activate all relays in the sterilizer in sequence. After chamber has filled with water. Pulse solenoind should automatically open door when test cycle is complete]. (2) Disconnect power cord.S. the Sterilizing LED will illuminate]. (1) Fill chamber with water. Europe 015-0688-07 Italian 015-0688-08 Swiss 015-0688-09 United Kingdom 015-0688-10 Australian 015-0688-11 Israeli 015-0688-12 Japanese 015-0363-06 MA246706 Figure 5-1 (Sheet 1 of 3).2 Mohms or above. 015-0640-00 Cont.90 ohms 120V Unit 14.) Flex Guard Tubing (015-0257-02) Red (V.S. coil is GOOD.A. and DY1000 thru DY1007) © Midmark Corporation 2002 SF-1827 Rev.81 to 7. M9 Wiring Diagram (Applies To Serial Numbers CZ1000 thru CZ1684. 5/03 Page 5-1 Printed in U. coil is BAD Printer Printer Connector 4 5 3 1 1 2 3 4 5 2 PCB/Printer Harness (015-0668-00) Display Panel PC Board Temperature Probe Assembly Orange (Ground) Ribbon Cable Connector (015-0646-00) Green (Ground) Red (Power) Blue (Busy) Blue Black Door Switch Level Sensor Assembly White (Ground) N.46 to 44.Return To Table Of Contents SECTION V SCHEMATICS AND DIAGRAMS SECTION V SCHEMATICS AND DIAGRAMS 5.1 Wiring Diagrams Figure 5-1 (sheets 1 thru 3) illustrate the wiring connections for the M9 sterilizer.S. DX1000 thru DX1170. Connector Receptacle Cordset U. Use the Mohms scale to measure these coils.77 to 10. Figure 5-2 (sheets 1 & 2) illustrate the wiring connections for the M9D sterilizer.O.0 ohms 240V Unit 52.80 ohms 240V Unit 40. . Figure 5-4 (sheets 1 & 2) illustrate the wiring connections for the M11D sterilizer.C. OM1000 thru OM5130. If reading is 0. (*) NOTE: Some Solenoid Coils may be marked FWR (Full Wave Rectified).A. DA1000 thru DA1001. Black (+5 V. Out) White (Data) Red Black Chamber Level Sensor Harness (015-0654-00) Green Control PC Panel Reservoir Sensor Assembly Door Pulse Solenoid Black Black 100V Unit 7.0 ohms Black Reservoir Sensor Harness (015-0655-00) Red Hot Red Neutral Yellow Black Green Green PCB/Heater Harness (015-0657-00) Overheat thermostat (015-0679-00) Black Ground 100V Unit 6.71 ohms PCB/AC/Thermostat Harness (015-0877-00) Fill Solenoid Vent Solenoid 100V Unit 375 ohms 120V Unit 400 ohms 240V Unit 1960 ohms L G U White Green/Yellow or Green Red 100V Unit 137 ohms 120V Unit 140 ohms 240V Unit 818 ohms Black Heating Element (*) A.52 ohms 120V Unit 9. If OL is displayed. DB1000 thru DB1010. Figure 5-3 (sheets 1 thru 3) illustrate the wiring connections for the M11 sterilizer. Black (+5 V. Use the Mohms scale to measure these coils.77 to 10. 015-0640-00 Cont. DA1002 thru DA1004. If OL is displayed.2 Mohms or above. DX1171 thru DX1969.A. Europe 015-0688-07 Italian 015-0688-08 Swiss 015-0688-09 United Kingdom 015-0688-10 Australian 015-0688-11 Israeli 015-0688-12 Japanese 015-0363-06 MA246707 Figure 5-1 (Sheet 2 of 3) M9 Wiring Diagram (Applies To Serial Numbers CZ1685 thru CZ4590.Return To Table Of Contents SECTION V SCHEMATICS AND DIAGRAMS Printer Printer Connector (*) NOTE: Some Solenoid Coils may be marked FWR (Full Wave Rectified).52 ohms 120V Unit 9.C. 5/03 Page 5-2 Printed in U.0 ohms Black Hot Red Neutral Yellow Black Green Black Ground PCB/Heater Harness (*) Red Fill Solenoid Vent Solenoid 100V Unit 137 ohms 120V Unit 140 ohms 240V Unit 818 ohms 100V Unit 375 ohms 120V Unit 400 ohms 240V Unit 1960 ohms Overheat thermostat Black Heating Element 100V Unit 6. If reading is 0. coil is BAD 4 5 3 1 1 2 3 4 5 2 PCB/Printer Harness Display Panel PC Board Temperature Probe Assembly Orange (Ground) Ribbon Cable Connector Green (Ground) Red (Power) Blue (Busy) Blue Black Door Switch Level Sensor Assembly White (Ground) N. coil is GOOD.0 ohms 240V Unit 52. DB1011 thru DB1149.46 to 44.80 ohms 240V Unit 40.O.71 ohms PCB/AC/Thermostat Harness (015-0877-00) L G N White Green/Yellow A.A. Out) White (Data) Red Black Chamber Level Sensor Harness Control PC Panel Door Pulse Solenoid Black 100V Unit 7. OM5131 thru OM14723.) Flex Guard Tubing Red (V.81 to 7. Connector Receptacle Cordset U. . and DY1008 thru DY1138) © Midmark Corporation 2002 SF-1827 Rev.S.90 ohms 120V Unit 14.S. S. DB1150 thru Present.A.81 to 7.90 ohms 120V Unit 14. If reading is 0. Black Door Switch Door Pulse Solenoid Red Black Red Hot Black Neutral 100V Unit 7. DY1139 thru Present.2 Mohms or above.) Black Black Green/Yellow 015-1139-00 Cont.S. DX1970 thru Present. Out) Ribbon Cable Connector Red Black Chamber Level Sensor Harness Control PC Panel Blue N. Connector Receptacle MA376202 Figure 5-1 (Sheet 3 of 3) M9 Wiring Diagram (Applies To Serial Numbers CZ4591 thru Present. Cordset A.80 ohms 240V Unit 40.A. If OL is displayed.0 ohms Black (*) Black Ground Fill Solenoid Vent Solenoid Heating Element 120 V. 5/03 Page 5-3 Printed in U.Return To Table Of Contents SECTION V SCHEMATICS AND DIAGRAMS (*) NOTE: Some Solenoid Coils may be marked FWR (Full Wave Rectified). and OM14724 thru Present) © Midmark Corporation 2002 SF-1827 Rev. DA1005 thru Present.O. Europe 015-0688-07 Italian 015-0688-08 Swiss 015-0688-09 United Kingdom 015-0688-10 Australian 015-0688-11 Israeli 015-0688-12 Japanese 015-0363-06 Overheat thermostat 015-1138-00 Overheat thermostat 100V Unit 6.46 to 44. coil is BAD Printer Printer Connector 4 5 3 1 1 2 3 4 5 2 Display Panel PC Board Temperature Probe Assembly PCB/Printer Harness Blue (Busy) White (Data) Level Sensor Assembly White (Ground) Flex Guard Tubing Green (Ground) Red (Power) Black (+5 V. coil is GOOD.0 ohms 240V Unit 52.C.52 ohms 120V Unit 9.71 ohms 100V Unit 375 ohms 120V Unit 400 ohms 240V Unit 1960 ohms Green PCB/Heater Harness Yellow 100V Unit 137 ohms 120V Unit 140 ohms 240V Unit 818 ohms Green/Yellow White White PCB/AC/Thermostat Harness L G N 230 V. . CORDSET (U.77 to 10. Use the Mohms scale to measure these coils. FD1000 thru Present.) Orange (Ground) Red (V. coil is GOOD.O.S. If OL is displayed. . Connector Receptacle L G N White 015-0640-00 Heating Element Green/Yellow 120V Unit 9. 5/03 Page 5-4 Printed in U. Out) Orange (Ground) Level Sensor Assembly Red Black Chamber Level Sensor Harness Control PC Panel Blue Black Door Switch ORANGE Hot Neutral ORANGE Black Black Ground (*) Fill Solenoid Green PCB/Heater Harness Yellow 120V Unit 140 ohms Vent Solenoid 120V Unit 1170 ohms Overheat thermostat Black A.A. FG1000 thru FG1137) © Midmark Corporation 2002 SF-1827 Rev.C.) Flex Guard Tubing Green (Ground) Red (V. Use the Mohms scale to measure these coils. If reading is 0. coil is BAD Printer Printer Connector 4 5 3 1 1 2 3 4 5 2 Display Panel PC Board Temperature Probe Assembly PCB/Printer Harness Ribbon Cable Connector Blue (Busy) White (Data) N. White (Ground) Red (Power) Black (+5 V.77 to 10.80 ohms PCB/AC/Thermostat Harness MA444601 Figure 5-2 (Sheet 1 of 2) M9D Wiring Diagram (Applies To Serial Numbers FF1000 thru FF1054.2 Mohms or above.Return To Table Of Contents SECTION V SCHEMATICS AND DIAGRAMS (*) NOTE: Some Solenoid Coils may be marked FWR (Full Wave Rectified). S.) Orange (Ground) Red (V.2 Mohms or above.O.A.77 to 10. If OL is displayed. If reading is 0.S. CORDSET (U.) 015-1139-00 MA444501 Figure 5-2 (Sheet 2 of 2) M9D Wiring Diagram (Applies To Serial Numbers FF1055 thru Present and FG1138 thru Present) © Midmark Corporation 2002 SF-1827 Rev. Use the Mohms scale to measure these coils. 5/03 Page 5-5 Printed in U. coil is GOOD. . coil is BAD Printer Printer Connector 4 3 5 1 1 2 3 4 5 2 Display Panel PC Board Temperature Probe Assembly PCB/Printer Harness Red (Power) Blue (Busy) White (Data) Level Sensor Assembly White (Ground) Flex Guard Tubing Green (Ground) Black (+5 V.Return To Table Of Contents SECTION V SCHEMATICS AND DIAGRAMS (*) NOTE: Some Solenoid Coils may be marked FWR (Full Wave Rectified). Black Door Switch ORANGE Hot Neutral ORANGE Black Black Ground (*) Fill Solenoid Vent Solenoid 120V Unit 1170 ohms 015-1138-00 Green PCB/Heater Harness Yellow 120V Unit 140 ohms Overheat Thermosta Black Green/Yellow Heating Element 120V Unit 9.80 ohms White 120 V. Out) Ribbon Cable Connector Red Black Chamber Level Sensor Harness Control PC Panel Blue N.A. If OL is displayed.) Flex Guard Tubing Red (V.05 ohms 230V Unit 38.2 (+/.1) ohms 240V Unit 45. If reading is 0.A.A. .05 ohms PCB/AC/Thermostat Harness (015-0877-00) L G N White Green/Yellow or Green A. (Sheet 1 of 3) M11 Wiring Diagram (Applies to Units With Serial Numbers ES-1000 Thru ES-1346 And ET-1000 Thru ET1094) © Midmark Corporation 2002 SF-1827 Rev.O.2 Mohms or above.S.Return To Table Of Contents SECTION V SCHEMATICS AND DIAGRAMS (*) NOTE: Some Solenoid Coils may be marked FWR (Full Wave Rectified).04 to 42.0 (+/. Connector Receptacle Cordset U. 015-0640-00 Cont.S. Black (+5 V.4) ohms Black Hot Red Neutral Yellow Black Green Black Ground Green PCB/Heater Harness (*) Fill Solenoid 120V Unit 140 ohms 230V Unit 818 ohms Red Vent Solenoid 120V Unit 400 ohms 230V Unit 1960 ohms Overheat thermostat Black Heating Element 120V Unit 10. 5/03 Page 5-6 Printed in U.00 to 11. Europe 015-0688-07 Italian 015-0688-08 Swiss 015-0688-09 United Kingdom 015-0688-10 Australian 015-0688-11 Israeli 015-0688-12 Japanese 015-0363-06 MA246708 Figure 5-3. coil is BAD Printer Printer Connector 4 5 3 1 1 2 3 4 5 2 PCB/Printer Harness Display Panel PC Board Temperature Probe Assembly Orange (Ground) Ribbon Cable Connector Green (Ground) Red (Power) Blue (Busy) Blue Black Door Switch Level Sensor Assembly White (Ground) N. coil is GOOD.C. Out) White (Data) Red Black Chamber Level Sensor Harness Control PC Panel Door Pulse Solenoid Black 120V Unit 11. Use the Mohms scale to measure these coils. S.1) ohms 240V Unit 45.05 ohms 230V Unit 38. 5/03 Page 5-7 Printed in U.05 ohms Vent Solenoid 120V Unit 400 ohms 230V Unit 1960 ohms Green/Yellow PCB/AC/Thermostat Harness (015-0877-00) Cordset U. Out) Orange (Ground) Level Sensor Assembly Red Black Chamber Level Sensor Harness Control PC Panel Blue N. Black Door Switch Red Black Red Hot 120V Unit 11. Use the Mohms scale to measure these coils.04 to 42.A. Connector Receptacle L G N White Heating Element 120V Unit 10.0 (+/. (Sheet 2 of 3) M11 Wiring Diagram (Applies to Units With Serial Numbers ES1347 thru ES3020 and ET1095 thru ET3317) © Midmark Corporation 2002 SF-1827 Rev. .Return To Table Of Contents SECTION V SCHEMATICS AND DIAGRAMS (*) NOTE: Some Solenoid Coils may be marked FWR (Full Wave Rectified). Europe 015-0688-07 Italian 015-0688-08 Swiss 015-0688-09 United Kingdom 015-0688-10 Australian 015-0688-11 Israeli 015-0688-12 Japanese 015-0363-06 MA246709 Figure 5-3.S.2 (+/. 015-0640-00 Cont.C.00 to 11.4) ohms Black Neutral Door Pulse Solenoid Black Black Ground (*) Fill Solenoid Green PCB/Heater Harness Yellow 120V Unit 140 ohms 230V Unit 818 ohms Overheat thermostat Black A.O.) Flex Guard Tubing Green (Ground) Red (V.2 Mohms or above. If OL is displayed. If reading is 0. coil is GOOD.A. coil is BAD Printer Printer Connector 4 3 5 1 1 2 3 4 5 2 Display Panel PC Board Temperature Probe Assembly PCB/Printer Harness Ribbon Cable Connector Blue (Busy) White (Data) White (Ground) Red (Power) Black (+5 V. ) Black Black Green/Yellow 015-1139-00 Cont.4) ohms Black (*) Black Ground Fill Solenoid Vent Solenoid Heating Element 120 V. 5/03 Page 5-8 Printed in U.Return To Table Of Contents SECTION V SCHEMATICS AND DIAGRAMS (*) NOTE: Some Solenoid Coils may be marked FWR (Full Wave Rectified). Cordset A. coil is BAD Printer Printer Connector 4 5 3 1 1 2 3 4 5 2 Display Panel PC Board Temperature Probe Assembly PCB/Printer Harness Red (Power) Blue (Busy) White (Data) Level Sensor Assembly White (Ground) Flex Guard Tubing Green (Ground) Black (+5 V.2 (+/.S.05 ohms 230V Unit 38. CORDSET (U. coil is GOOD.) Orange (Ground) Red (V. FP1000. Connector Receptacle MA376002 Figure 5-3.2 Mohms or above. (Sheet 3 of 3) M11 Wiring Diagram (Applies to Units With Serial Numbers ES3021. .A.05 ohms 120V Unit 400 ohms 230V Unit 1960 ohms Green PCB/Heater Harness Yellow 120V Unit 140 ohms 230V Unit 818 ohms Green/Yellow White White PCB/AC/Thermostat Harness L G N 230 V. Out) Ribbon Cable Connector Red Black Chamber Level Sensor Harness Control PC Panel Blue N. ET3318.04 to 42.A.S.C.00 to 11. Europe 015-0688-07 Italian 015-0688-08 Swiss 015-0688-09 United Kingdom 015-0688-10 Australian 015-0688-11 Israeli 015-0688-12 Japanese 015-0363-06 Overheat thermostat 015-1138-00 Overheat thermostat 120V Unit 10.O. Use the Mohms scale to measure these coils.0 (+/. Black Door Switch Door Pulse Solenoid Black Red Red Hot Neutral Black 120V Unit 11.1) ohms 240V Unit 45. If OL is displayed. FR1000. If reading is 0. and GB1000 Thru Present) © Midmark Corporation 2002 SF-1827 Rev. coil is BAD Printer Printer Connector 4 5 3 1 1 2 3 4 5 2 Display Panel PC Board Temperature Probe Assembly PCB/Printer Harness Ribbon Cable Connector Blue (Busy) White (Data) White (Ground) Red (Power) Black (+5 V.) Flex Guard Tubing Green (Ground) Red (V. 5/03 Page 5-9 Printed in U.S. If OL is displayed.00 to 11. If reading is 0.A.2 Mohms or above. .C. 015-0640-00 Cont.05 ohms A. Black Door Switch Black Neutral Hot ORANGE (*) Black Fill Solenoid Ground 120V Unit 140 ohms Vent Solenoid 120V Unit 1170 ohms Green PCB/Heater Harness Yellow ORANGE Overheat thermostat Black L G N White Heating Element Green/Yellow 120V Unit 10.O.Return To Table Of Contents SECTION V SCHEMATICS AND DIAGRAMS (*) NOTE: Some Solenoid Coils may be marked FWR (Full Wave Rectified). Use the Mohms scale to measure these coils. Europe 015-0688-07 Italian 015-0688-08 Swiss 015-0688-09 United Kingdom 015-0688-10 Australian 015-0688-11 Israeli 015-0688-12 Japanese 015-0363-06 MA246710 Figure 5-4.S. Connector Receptacle PCB/AC/Thermostat Harness Cordset U. Out) Orange (Ground) Level Sensor Assembly Red Black Chamber Level Sensor Harness Control PC Panel Blue N. coil is GOOD.A. (Sheet 1 of 2) M11D Wiring Diagram (Applies to Units With Serial Numbers GC1000 thru GC1018 and GD1000 Thru GD1015) © Midmark Corporation 2002 SF-1827 Rev. O.) Black Black Green/Yellow 015-1139-00 Cont. Level Sensor Assembly White (Ground) Flex Guard Tubing Green (Ground) Red (Power) Black (+5 V. coil is GOOD. If reading is 0.S.) Orange (Ground) Red (V.C. Use the Mohms scale to measure these coils. coil is BAD Printer Printer Connector 4 5 3 1 1 2 3 4 5 2 Display Panel PC Board Temperature Probe Assembly PCB/Printer Harness Blue (Busy) White (Data) N. Cordset A. Europe 015-0688-07 Italian 015-0688-08 Swiss 015-0688-09 United Kingdom 015-0688-10 Australian 015-0688-11 Israeli 015-0688-12 Japanese 015-0363-06 Overheat thermostat 015-1138-00 Overheat thermostat 120V Unit 10. Out) Ribbon Cable Connector Red Black Chamber Level Sensor Harness Control PC Panel Blue Black Door Switch Red Black Hot Door Pulse Solenoid Neutral Red Black Black (*) Black Ground Fill Solenoid Vent Solenoid Heating Element 120 V.05 ohms 120V Unit 1170 ohms Green PCB/Heater Harness Yellow 120V Unit 140 ohms Green/Yellow White White PCB/AC/Thermostat Harness L G N 230 V. (Sheet 2 of 2) M11D Wiring Diagram (Applies to Units With Serial Numbers GC1019. 5/03 Page 5-10 Printed in U. and GD1016 Thru Present) © Midmark Corporation 2002 SF-1827 Rev.A.00 to 11.A. Connector Receptacle MA376003 Figure 5-4.2 Mohms or above. CORDSET (U. If OL is displayed.S. .Return To Table Of Contents SECTION V SCHEMATICS AND DIAGRAMS (*) NOTE: Some Solenoid Coils may be marked FWR (Full Wave Rectified). and vented steam/water flow throughout the sterilizer during a cycle.S. . heated water. steam.A. Flow Diagram © Midmark Corporation 2002 SF-1827 Page 5-11 Printed in U.Return To Table Of Contents SECTION V SCHEMATICS AND DIAGRAMS 5. Condensing Tank / Reservoir PHASE 1 (Filling) PHASE 2 (Heat-Up) Bellows Vent Solenoid Pressure Vessel Fill Solenoid Water Water Control PC Board Heated Water PHASE 3 (Sterilizing) Water Steam/Air Steam Heated Water PHASE 4 (Vent) Water Steam Heated Water Vented Steam/Water MA207902 Figure 5-5.2 Flow Diagram Figure 5-5 illustrates the water. 9 133.6 105.8 119.7 265.7 134.4 218.3 266.1 125.8 260.8 128.0 123.9 127.8 11.4 227.0 239.5 224.8 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 122.0 124.A.7 237.7 129.1 Normal steam sterilizing range is 250 °F to 270 °F.4 241.0 101.2 272.4 131.7 245.9 121.4 117.7 268.0 262.1 132.0 258.3 234.9 115.3 Pressure / Temperature Chart Table 5-1 is a chart which lists what pressure should be present at particular temperature.S.5 221.6 113. Table 5-1.3 132.Return To Table Of Contents SECTION V SCHEMATICS AND DIAGRAMS 5.6 118.6 253.5 243.0 126. Page 5-12 Printed in U.8 247.3 269.0 212.6 130.4 255. © Midmark Corporation 2002 SF-1827 Figures in chart are for steam pressure only.8 271.6 232.4 109.1 229.0 263.4 257.9 108.7 274. Pressure / Temperature Chart PSI °C °F PSI °C °F 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 100.3 112.3 106. The presence of any air in the autoclave invalidates temperature readings.2 116. .9 103.5 251.8 249.0 215.0 126. .. . Pages 6-2 thru 6-16 M11 / M11D ............. column and the Description column...... Attention! The Parts Lists in this manual are separated as shown below...Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D SECTION VI PARTS LIST 6.. Required torque specifications.. measurements. then refer to appropriate pages. Verify model number.........A..S. Pages 6-17 thru 6-31 © Midmark Corporation 2002 SF-1827 Page 6-1 Printed in U.... and procedures will be noted on the parts illustrations...... it is a subcomponent of an assembly in the parts list. Adherence to these requirements is essential...2 Torque Specifications and Important Assembly Notes If a component has a bullet [ • ] in the Part No.. M9 / M9D ..1 Description of Bullets 6.. ..... 6-2 M9-002 M9-003 M9-004 M9-005 Page Item Model No.......... 6-2 M9-007 M9-008 M9-009 M9-010 Page Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-2 Printed in U............... Description M9-001 Ritter M9 Ultraclave (115 VAC) [serial number prefix "OM"] ...... 6-2 Midmark M9 Ultraclave (230 VAC) [serial number prefix "DX"] .... 6-2 EMS M9 Ultraclave (230 VAC) [serial number prefix "FD"] ......... 6-2 Ritter M9 Ultraclave (100 VAC) [serial number prefix "DB"] ...................... 6-2 Dabi Atlante M9 Ultraclave (115 VAC) [serial number prefix "FK"] .. 6-2 Ritter M9 Ultraclave (230VAC) [serial number prefix "DY"] .......... ...... Cleaner Refer to: Electrical Components Top Cover Refer to: Main Enclosure Components Pressure Vessel Refer to: Pressure Vessel Components Heating Element Refer to: Electrical Components Pressure Relief Valve Pulse (Door) Solenoid Refer to: Plumbing & Sensor Components Refer to: Electrical Components Bellows Door Switch Refer to: Plumbing & Sensor Components Refer to: Electrical Components Condensing Tank Refer to: Plumbing & Sensor Components Control PC Board Refer to: Control PC Board Temperature Sensor Refer to: Plumbing & Sensor Components Overheat Thermostat Refer to: Electrical Components Water Level Sensor Refer to: Plumbing & Sensor Components Vent Solenoid Fill Solenoid Refer to: Manifold Components Refer to: M9 / M9D / M11 / M11D Manifold Components MA600700i Item Model No..............S... Description M9-006 Ritter M9 Ultraclave (100VAC) [serial number prefix "DA"] ........ 6-2 Dabi Atlante M9 Ultraclave (230 VAC) [serial number prefix "FL"] . 6-2 Polish M9 Ultraclave (230 VAC) [serial number prefix "LA"] ...Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D M9 Component / Page Cross-Reference Labels Trays / Rack Display PC Board Refer to: Labels & Decals Refer to: Racks............. 6-2 Midmark M9 Ultraclave (115 VAC) [serial number prefix "CZ"] ...................A.. Trays.................. ... Description M9D-001 Ritter M9D Ultraclave (115 VAC) [serial number prefix "FF"] ..Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D M9D Component / Page Cross-Reference Labels Trays / Rack Display PC Board Refer to: Labels & Decals Refer to: Racks. 6-3 Page Item Model No................ 6-3 Page Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-3 Printed in U.S..A.. Trays. .... Description M9D-002 Midmark M9D Ultraclave (115 VAC) [serial number Prefix "FG"] ..... Cleaner Refer to: Electrical Components Top Cover Refer to: Main Enclosure Components Pressure Vessel Refer to: Pressure Vessel Components Heating Element Refer to: Electrical Components Pressure Relief Valve Refer to: Plumbing & Sensor Components Door Switch Refer to: Electrical Components Bellows Refer to: Plumbing & Sensor Components Condensing Tank Refer to: Plumbing & Sensor Components Control PC Board Refer to: Control PC Board Temperature Sensor Refer to: Plumbing & Sensor Components Overheat Thermostat Refer to: Electrical Components Water Level Sensor Refer to: Plumbing & Sensor Components MA598800i Vent Solenoid Refer to: Manifold Components Fill Solenoid Refer to: Manifold Components MA600800i Item Model No.... ................................... 1 Back Panel ...........A.................S..................... 2 Tinnerman Clip ............. 4 Top Cover ................... 11 Nut . 2 Pop Rivet ................................................ Description Qty............ 1 Leveler Foot .... 1 Top Cover Steam Block ........................................ 12 Screw .............................................................................. 2 Control PCB Bracket ......... 1 Screw ................................................................ 1 Cover Plate .......................... 1 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-4 Printed in U................................. Description Qty...............Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D Main Enclosure Components 3 1 8 2 4 5 14 4 6 20 14 8 9 10 7 11 11 8 19 8 8 12 14 13 15 16 21 15 22 18 8 23 14 17 7 14 24 22 MA225400 Used on units with Serial Numbers: CZ1000 thru CZ1456 OM1000 thru OM3287 Item 1 2 3 4 5 6 7 8 9 10 11 12 Part No...... 4 Hose Clip ......... 1 Side Panel .......... 1 Item 13 14 15 16 17 18 19 20 21 22 23 24 Part No......w/Starwasher ........................... 050-2346-00 040-0010-18 041-0010-04 053-0394-00 050-4326-01 016-0404-00 050-1778-00 050-1766-10 041-0312-05 053-0388-01 042-0010-21 053-0068-11 Base ................... 3 Grommet (Early Units Only) .................................................................... 2 Strain Relief Bushing ................... ...................... 030-0765-10 050-1775-10 040-0008-37 040-0010-88 002-0356-00 050-2034-00 050-1767-10 H352623 040-0010-95 050-1777-00 040-0010-75 016-0428-01 Top Inspection Cover ...................... 1 Screw ...................... 2 Screw .................................................................. 1 Lock Nut ............................................................................................................................................Printer ........... 4 Bracket ...................................................... 5 Screen .................. 1 Screw ............. 1 Base Inspection Cover ... ................... 1 Screw .................w/Starwasher .........English) ............. 4 Top Cover (Domestic ........... 13 Screw ...................... 040-0010-18 041-0010-04 053-0394-00 050-4326-01 016-0523-00 050-1778-00 050-1766-10 040-0010-43 053-0388-01 042-0010-21 053-0068-11 045-0001-00 040-0010-74 Screw ....... Strain Relief Bushing ....... 2 Screw .................................... ............ 7 3 1 1 4 1 1 4 2 2 1 4 2 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-4.................. 2 Tinnerman Clip .... Screw .............................. Base Inspection Cover .......................... 1 Cover Plate ....................................................................... 1 Base ............................. Washer ...................................A... 1 Top Cover (Metric .................. Hose Clip ................................... 1 DB1000 thru DB1149 OM3288 thru OM10596 Item 14 15 16 17 18 19 20 21 22 23 24 25 26 DX1000 thru DX2131 Part No............ 1 Top Cover Steam Block ...S.................... Pop Rivet ........ 030-0765-10 050-1775-10 040-0008-50 040-0010-88 002-0356-00 002-0356-01 050-2034-00 050-1767-10 H352623 040-0010-95 050-1777-00 040-0010-75 016-0428-01 050-2518-00 Top Inspection Cover ............................................................... Screw ............................................Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D Main Enclosure Components 3 1 8 2 4 5 14 4 6 20 14 8 9 10 7 11 26 11 8 8 19 8 12 14 13 15 25 16 15 18 15 22 18 21 8 21 23 9 7 14 17 24 22 MA294400 Used on units with Serial Numbers: CZ1457 thru CZ2753 DY1000 thru DY1149 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 DA1000 thru DA1004 FD1000 thru FD1099 Part No..................... Nut .......................................................... 1 Side Panel .................................................. 6 Control PCB Bracket ....... Grommet (Early Units Only) ..................Printer .... Bracket ..........1 Printed in U....................English) ........................................................................................ 3 Screen ........... 1 Screw ........................... Description Qty....................................................... Back Panel ..................................................................... Leveler Foot ............................................................ Description Qty.... ................... 2 Screw Cover .......................... 7 Nut ..... 4 Control PCB Bracket .........................English) ........................................................... 10 Screw ......... 1 Screw ........................................................... 1 Base .. 1 Back Panel ...... 4 Screw ............................................................................ 2 Pop Rivet ........................... 2 Nutsert ................. AR Screw ........................................................................... 4 Bracket .................................................................................. 1 Leveler Foot ........ 030-1117-00 050-1775-00 040-0008-50 040-0010-88 002-0356-00 002-0356-01 002-0356-02 050-2034-00 050-1767-00 H352623 040-0010-95 050-3996-00 040-0010-75 016-0428-04 050-3605-00 040-0010-125 041-0010-02 Top Inspection Cover ............... 1 Cover Plate .......................................................................................... 1 Screw ................................Printer ........ 2 Adhesive ........ 2 Tinnerman Clip ..................................... 4 Hose Clip ................ 2 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-4.......... 3 Screen ..........................................................................English) ........................................................................................Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D Main Enclosure Components 1 8 3 2 4 14 5 4 20 29 7 8 16 19 6 11 10 31 30 28 8 15 12 14 8 15 13 25 27 26 11 18 21 22 18 8 21 23 9 11 7 17 14 24 22 MA2944012 Used on units with Serial Numbers: CZ2754 thru CZ4530 FD1100 thru FD1499 FL1000 thru FL1474 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DB1150 thru DB1237 DX2132 thru DX2588 FF1000 thru FF1039 FG1000 thru FG1127 OM10597 thru OM14666 Part No.... ......................................... 050-4750-00 050-4326-01 016-0523-01 050-1778-00 050-3524-00 040-0010-44 053-0388-01 042-0010-21 053-0068-11 045-0001-00 040-0010-124 053-0723-00 042-0021-00 040-0010-113 042-0045-01 041-0010-04 Flange Clamp ................... 2 Nut ................ 4 Top Cover (Domestic ......................................................................... 1 Top Cover (Metric ....... 1 Washer ............. 6 Item 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 DY1150 thru DY1178 FK1000 thru FK1749 Part No.... 1 Top Cover (Metric ..................................................................................S..............French) ...... 2 Strain Relief Bushing ........................................ 1 Side Panel ............. Description Qty............. 1 Top Cover Steam Block ........................... Description Qty................. 1 Screw ............................. 1 Screw ...2 Printed in U........................... 2 Screw ................................. 2 Base Inspection Cover ...................A..... 1 Base ...........................................................English) ..... .............................. 1 Screw ............... DX2589....................... 5 Control PCB Bracket ........... 1 Back Panel (100 V........................................................... 1 Side Panel .......S........................... 6 Nut . 050-4750-00 050-4326-00 050-4326-01 016-0523-01 050-1778-00 050-3831-01 050-3831-00 040-0010-44 053-0388-01 042-0010-21 053-0068-11 040-0010-124 053-0723-00 042-0021-00 040-0010-113 042-0045-01 041-0010-04 Flange Clamp . 10 Screw .. 2 Nutsert ...................................................... 1 Screw .......................... 2 Base Inspection Cover (1 hole) ....................................... 1 M9D Top Cover ............................................. ) ....................................................... DB1238...................A.) ... DA1005............................. FL1475............................. 2 Screw Cover ................................ FD1500......................... Description Qty.....................................Printer .....French) . FY1000......... LA1000 and OM14667 ..... 1 Screw .......English) ......................................... 1 Screw ........... 1 M9 Top Cover (Metric ....... 1 Screw ... FF1040............Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D Main Enclosure Components 1 8 3 2 4 14 5 4 20 28 7 8 16 19 6 11 10 30 29 27 8 15 12 14 8 15 13 26 25 11 18 21 22 18 8 21 23 9 11 7 17 14 24 22 MA294404 Used on units with Serial Numbers: CZ4531.................. 1 M9 Top Cover (Metric ............................................ 2 Nut ............. 2 Strain Relief Bushing ... 4 M9 Top Cover (Domestic .................................................... 2 Screw .............................. 2 Tinnerman Clip .................................................................................... & 230 V................ DY1179.........thru Present Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No.... 1 Leveler Foot ..................... 3 Screen ..................................................................................................... 4 Hose Clip .......... 2 Pop Rivet ...................................... 1 Top Cover Steam Block ......... 030-1117-00 050-1775-00 040-0008-50 040-0010-88 002-0356-00 002-0356-01 002-0356-02 002-0520-00 050-2034-00 050-1767-00 H352623 040-0010-95 050-3996-00 040-0010-75 016-0428-04 050-4325-00 040-0010-125 041-0010-02 Top Inspection Cover . 1 Back Panel (120 V.... FG1128................................. AR Screw .... Description Qty........................................... 1 Base Inspection Cover (3 holes) .. 2 Adhesive ..... FX1000.................................................. FK1750.............. 2 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-4. 1 Cover Plate ............ 4 Bracket . 5 Item 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part No...3 Printed in U...... ..........PCB Connector (Refer to Kit [*]) .......................... 1 Condensing Tank Lid ........................... 1 Compression Nut Only ................. AR Tube ........................... 9/07 Page 6-5 Printed in U............. 1 Male Elbow ....... 1 High Temp Cable Tie (Refer to Kit [*]) .......... Item 36) ................ 1 (*)Pressure Sensor Tube Kit (Includes #'s 19.................... 1 Hose Clip ....................... 22 23 24 014-0202-00 014-0207-00 002-0359-00 25 26 27 28 29 30 31 32 33 34 35 36 37 [*] 053-0403-01 015-0013-05 014-0217-00 053-0404-01 002-0357-00 053-0407-00 030-0858-00 014-0204-00 014-0184-01 014-0258-00 052-0173-00 016-0450-00 053-0391-01 002-0593-01 [**] 002-0358-00 Male Branch Tee ......... 1 Bulkhead Couple .......................Pressure Relief ........ 27............................................................................................... 1 Temperature Probe Assembly ...........10.................. ................................ 1 Connector (Refer to Kit [**]) ................................................ 1 Grommet ......................................... 23.......... 1 Terminal (Refer to Kit [**]) ..... 1 Level Sensor Rod ......... 1 Bushing (Refer to Kit [**]) ................................................. 1 Union Drilled (Includes Sleeve) . 1 PCB Pres........................... 2 O-ring ................. 1 Lockwasher ......... 26. 1 Hose ... 2 Bulkhead Union ..................... 4 Compression Connector (Refer to Kit [*]) 1 Tube ........... 1 O-ring ..... 2 Locknut (Refer to Kit [**]) ................. & 28) Level Sensor Tube Kit (Includes Item 8...........................30............ 1 Level Sensor Tube(Refer to Kit [**]) .......A.....) (Includes elbow............................ 1 Tube ...................................... Description Qty.........I....... 1 Condensing Coil ............... 1 Item Part No...............................................16...... 9.............and 31)) ........... 1 Tube .................................................................................................S. Sensor Tube (Refer to Kit [*]) 1 Pressure Relief Valve (35 P................. 053-0376-00 053-0392-00 014-0216-00 014-0392-00 014-0205-00 014-0215-00 045-0001-56 057-0273-01 053-0390-01 015-0595-00 041-0006-02 053-0393-00 014-0209-00 014-0184-01 014-0203-00 053-0376-01 014-0212-00 014-0206-00 002-0375-00 014-0392-00 014-0208-00 053-0394-00 Condensing Tank .......................... 1 Level Sensor Assembly (Refer to Kit [**]) 1 Tube ...............................................................................S....... Description Qty...... 1 Bellows Assembly . 1 Compression Nut (Refer to Kit [*]) ............ 2 Tube .........Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D Plumbing & Sensor Components 21 25 20 15 28 34 19 27 18 24 10 26 9 29 22 4 8 17 7 3 26 23 19 16 6 19 2 10 5 1 9 A 8 C 35 30 31 32 11 33 B 36 37 12 14 13 MA201910 Used on units with Serial Numbers: CZ1000 thru CZ1119 OM1000 thru OM1352 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part No......... 2 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev........... 1 Male 90° Elbow ........... 1 Tube .................... 1 Male Elbow .......... ..................... 2 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev.........................1 Printed in U........ 1 Temperature Probe Assembly ..... 1 Compression Nut (Refer to Kit [*]) ..............................................S.................. 1 Male 90° Elbow ........ 9/07 Page 6-5.......... 22 23 24 014-0202-00 014-0207-00 002-0359-00 25 26 27 28 29 30 31 32 33 34 35 36 37 [*] 053-0403-02 015-0013-05 014-0217-00 053-0404-01 002-0357-00 053-0407-00 030-0858-00 014-0204-00 014-0184-01 014-0258-00 052-0173-00 016-0450-00 053-0391-01 002-0593-01 [**] 002-0358-00 Male Branch Tee .................. 1 Terminal (Refer to Kit [**]) ........................................... 1 Bellows Assembly ....................................... 1 Tube .......Pressure Relief .... 23................ Item Part No...... 1 Union Drilled (Includes Sleeve) ............ Description 053-0512-00 H98137 014-0216-00 014-0392-00 014-0205-00 014-0215-00 045-0001-56 057-0273-01 053-0390-01 015-0595-00 041-0006-02 053-0393-00 014-0209-00 014-0184-01 014-0203-00 Condensing Tank (Includes Item 15) ............and 31) ........... 1 Hose Clip .............. 1 Bushing (Refer to Kit [**]) ... 1 Level Sensor Tube (Refer to Kit [**]) .... 1 014-0212-00 014-0206-00 002-0375-00 014-0392-00 014-0208-00 053-0394-00 Qty........ Description Qty.....................) (Includes Elbow..... Sensor Tube (Refer to Kit [*]) 1 Pressure Relief Valve (35 P.S........ 1 Grommet ................ 1 Level Sensor Rod ....... 1 (*)Pressure Sensor Tube Kit (Includes #'s 19.. 2 Bulkhead Union ....................... 1 Condensing Coil ................ 1 Hose ......................... 1 High Temp Cable Tie (Refer to Kit [*]) .......... 4 Compression Connector (Refer to Kit [*]) 1 Tube-PCB Connector (Refer to Kit [*]) ...................... 1 Male Elbow ................ 1 Bulkhead Couple ...............Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D Plumbing & Sensor Components 21 25 20 15 28 34 19 27 18 24 10 26 9 29 22 4 8 17 7 3 26 23 19 16 6 19 2 10 5 1 9 A 8 C 30 35 31 32 11 33 B 36 37 12 14 13 MA201910 Used on units with Serial Numbers: CZ1120 thru CZ1684 DA1000 thru DA1001 DB1000 (one unit) DX1000 thru DX1100 OM1353 thru OM4864 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part No..................16.... 2 O-ring . Item 36) . 1 Level Sensor Assembly (Refer to Kit [**]) 1 Tube ........................... 1 Male Elbow .. 1 Connector (Refer to Kit [**]) ............................. 1 Lockwasher ............................................I......... 9........ 27.................................................................................... .....10............... 2 Tube ............... 1 Condensing Tank Lid (Part of Item 1) .............A..................................... AR Tube ................................................................... 1 PCB Pres.................................................. & 28) Lever Sensor Tube Kit (Includes Item 8............................ 1 Tube ........................... 1 Tube ............... 1 Gasket .............30........................ 1 Compression Nut Only .............................................. 26....................... 2 Locknut (Refer to Kit [**]) ................. ....................... 1 Level Sensor Assembly (Refer to Kit [**]) 1 Tube ........... 1 Tube .... 4 Compression Connector (Refer to Kit [*]) 1 Tube-PCB Connector (Refer to Kit [*]) ........... 1 Tube ............................ 8/06 Page 6-5................................................ 1 Tube ..................................... 1 Male Elbow ................................................. 1 Hose .. 1 Lever Sensor Rod ............................. 1 014-0212-00 014-0206-00 002-0375-00 014-0392-00 014-0208-00 053-0394-00 Qty..10..2 Printed in U.......... 1 Compression Nut Only ........S................................. 1 (*)Pressure Sensor Tube Kit (Includes #'s 19.................................... 2 Locknut (Refer to Kit [**]) ......... 1 Male Elbow ..... 2 O-ring ..............................I................................................................ Item Part No.................... 1 Male 90° Elbow .......................S......... 1 Condensing Tank Lid (Part of Item 1) ........... 1 Terminal (Refer to Kit [**]) ................. 2 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev..30....... 9.and 31) ...................................................... Sensor Tube (Refer to Kit [*]) 1 Pressure Relief Valve (35 P................... 1 Hose Clip . 2 Tube . Item 36) ..... 1 Compression Nut (Refer to Kit [*]) ........................................................Pressure Relief ......... 1 Bushing (Refer to Kit [**]) .. 1 Condensing Coil .........................................A.. 1 Bellows Assembly . 1 High Temp Cable Tie (Refer to Kit [*]) ..... 27.. Description Qty.............. 23.....................................) (Includes Elbow................. 1 Connector (Refer to Kit [**]) ............................. 1 Union Drilled (Includes Sleeve) ... 22 23 24 014-0202-00 014-0207-00 002-0359-00 25 26 27 28 29 30 31 32 33 34 35 36 37 [*] 053-0613-02 015-0013-05 014-0217-00 053-0404-01 002-0357-00 053-0407-00 030-0858-00 014-0204-00 014-0184-01 014-0258-00 052-0173-00 016-0450-00 053-0391-01 002-0593-01 [**] 002-0358-00 Male Branch Tee .. 1 Bulkhead Couple ........................................................................... Description 053-0512-00 H98137 014-0216-00 014-0392-00 014-0205-00 014-0215-00 045-0001-56 057-0273-01 053-0390-01 015-0595-00 041-0006-02 053-0393-00 014-0209-00 014-0184-01 014-0203-00 Condensing Tank (Includes Item 15) .................... 1 Lockwasher ............... 1 Grommet ...... 1 Temperature Probe Assembly ........... & 28) Lever Sensor Tube Kit (Includes Item 8... AR Tube .....................................Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D Plumbing & Sensor Components 21 25 20 15 28 34 19 27 18 24 10 26 9 29 19 16 22 4 8 17 7 3 26 23 6 19 2 10 5 1 9 A 8 C 35 30 31 32 11 33 B 36 37 12 14 13 DX1101 thru DX1170 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 MA201910 Used on units with Serial Numbers: DY1000 thru DY1007 OM4865 thru OM5130 Part No................................................... 1 Level Sensor Tube (Refer to Kit [**]) .....16. 1 PCB Pres.............. ............................... 26........................................ 1 Gasket .. 2 Bulkhead Union .......... ......9............. 1 Hose Clip ...................... 1 Male Elbow ..... 1 Tube ...................... .................................................. 1 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev...... 27.. 1 Male Elbow ..Pressure Relief ....... 1 Level Sensor Assembly (Refer to Kit [**]) 1 Tube .. 1 Male 90° Elbow ............. 1 Connector (Refer to Kit [**]) .......................... AR Tube (M9) ........ Condensing Tank ............3 Printed in U......10.............................................I........ 1 High Temp Cable Tie (Refer to Kit [*]) ........................................................................... 1 Locknut (Refer to Kit [**]) ....... 014-0208-00 053-0394-00 014-0202-00 014-0207-00 002-0359-00 25 26 27 28 29 30 31 32 33 34 35 053-0613-01 015-0013-05 014-0217-00 053-0404-01 002-0357-00 053-0407-00 030-0858-00 014-0204-00 014-0184-01 014-0258-00 002-0593-01 36 002-0358-00 DX1171 thru DX2555 FG1000 thru FG1112 Description Qty.... 1 Compression Nut (Refer to Kit [*]) ......... 26... 1 Tube ................................................... 1 Condensing Coil .................................. 2 DB1001 thru DB1237 FF1000 thru FF1034 OM5131 thru OM14524 Item 20 21 22 23 24 Part No.............. 1 Bulkhead Couple ....... & 28) Lever Sensor Tube (Includes Item 8.........16..... 1 Male Branch Tee . 1 Condensing Tank Lid ......................... 1 Hose .. 1 Bushing (Refer to Kit [**]) ....................................A... 1 O-ring ........................... 23...S..30 and 31) ......................... 1 Bulkhead Union ...................... Sensor Tube (Refer to Kit [*]) 1 Pressure Relief Valve (35 P.......... 1 Gasket .................... 1 Terminal (Refer to Kit [**]) ................... 1 Temperature Probe Assembly .............................. 4 Compression Connector (Refer to Kit [*]) 1 Tube-PCB Connector (Refer to Kit [*]) ........................................ 6/08 Page 6-5................... 1 Grommet ...............................) (include Elbow................................. 1 Tube ................................................. Tube ............................. 1 Level Senor Tube (Refer to Kit [**]) ........... 1 Bellows Assembly ................................................ 1 Tube (M9D) ......................................................................... 1 (*)Pressure Sensor Tube Kit (Includes #'s 19.............................. 1 Compression Nut Only .......Return To Table Of Contents Plumbing & Sensor Components SECTION VI PARTS LIST M9 / M9D 25 21 34 20 15 36 10 24 19 9 26 27 18 8 19 28 35 16 19 29 26 23 19 4 17 3 22 2 1 A C 6 30 31 32 11 33 B 5 7 12 13 14 MA201916 Used on units with Serial Numbers: CZ1685 thru CZ4334 DY1008 thru DY1176 FK1000 thru FK1699 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part No..................S... 053-0614-00 H98137 014-0216-00 014-0392-00 014-0205-00 014-0277-00 016-0450-00 052-0173-00 053-0391-01 053-0390-01 015-0595-00 041-0006-02 053-0393-00 014-0209-00 014-0184-01 014-0203-00 053-0614-01 014-0212-00 014-0206-00 002-0375-00 014-0392-00 DA1002 thru DA1004 FD1000 thru FD1399 FL1000 thru FL1474 Description Qty.............. 1 PCB Pres............... Item 35) ................................................. ...................... 1 Compression Nut (Refer to Kit [*]) .... 1 Male Elbow ...................... 1 1 2 3 4 Qty................ 8/06 Page 6-5....................................................................................... 1 Connector ......................................................................... Sensor Tube (Refer to Kit [*]) 1 Pressure Relief Valve (40 P.................30............................................. 1 Condensing Tank Lid ........ 1 Bushing .... Item DY1177 thru DY1178 FK1700 thru FK2279 Part No...... ......................................A... 1 Locknut .................. 1 Bulkhead Union ............... 1 PCB Pres............. Description 5 6 7 8 053-0614-00 H98137 014-0216-00 014-0392-00 014-0205-00 014-0277-00 016-0748-00 052-0173-00 053-0391-01 002-0358-00 9 10 11 12 13 14 15 16 17 015-0595-00 041-0006-02 053-0393-00 014-0209-00 014-0184-01 014-0203-00 053-0614-01 014-0212-00 014-0206-00 Condensing Tank . 1 Male Branch Tee ....................... 1 Bulkhead Couple ... 1 Tube ..........................16......................... 1 Lever Sensor Tube (Includes Item 9............ Description 18 19 20 21 22 23 24 002-0375-00 014-0392-00 014-0208-00 014-0258-00 014-0202-00 014-0207-00 002-0359-01 25 26 27 28 29 30 31 32 33 (*) 053-0613-01 015-0013-05 014-0217-00 053-0404-01 002-0357-00 053-0407-00 030-0858-00 014-0204-00 014-0184-01 002-0593-01 Bellows Assembly ................. 1 Hose ..................... 1 Tube ................................................. 1 Tube ... 1 Male Elbow .................................... 1 Level Sensor Assembly .........Pressure Relief ............................................. 1 Temperature Probe Assembly ............................................................................S..S.I. 1 Condensing Coil ............................... 2 Tube .. 26................... 1 Compression Nut Only ................................................Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D Plumbing & Sensor Components 28 25 20 19 18 28 21 27 24 10 26 15 29 23 19 16 26 22 9 17 8 4 3 2 1 A 6 30 31 32 11 33 B 12 7 5 14 13 MA201912 Used on units with Serial Numbers: CZ4335 thru CZ5944 FD1400 thru FD1954 FL1475 thru FL1843 Item DB1238 thru DB1262 DX2556 thru DX2883 FF1035 thru FF1177 FG1113 thru FG1290 OM14525 thru OM17468 Part No.................................................................................... 23..... Item 35) ........... 1 Male 90° Elbow ...............................) (Includes Elbow... 1 (*)Pressure Sensor Tube Kit (Includes #'s 19......................... 1 Tube ............................. 1 Gasket .. AR Tube (M9) ..10...................... 27..................................4 Printed in U.. 1 Tube (M9D) .................. Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev.........and 31) ...................................... 4 Compression Connector (Refer to Kit [*]) 1 Tube-PCB Connector (Refer to Kit [*]) .......... 1 Hose Clip ....... 1 Terminal ................................................... 1 Cable Tie (High Temp) ...... 1 O-ring ........ & 28) Qty........................ .................................................................................................. 1 O-ring .......................................................................... 1 Bulkhead Couple ...Pressure Relief .......................................... 1 Level Sensor Assembly ........... Item 35) ......................................... Condensing Tank ... 1 PCB Pres............ 8/06 Page 6-5....... 1 Gasket ..5 Printed in U. 1 Tube (M9D) ........... 1 Item 18 19 20 21 22 23 24 Part No......A.... Sensor Tube (Refer to Kit [*]) 1 Pressure Relief Valve (40 P. 1 Lever Sensor Tube (Includes Item 9.................................................................................. 053-0614-00 H98137 014-0216-00 014-0392-00 014-0205-00 014-0277-00 016-0748-00 052-0173-00 053-0391-01 002-0358-00 9 10 11 12 13 14 15 16 17 015-0595-00 041-0006-02 053-0393-00 014-0209-00 014-0184-01 014-0203-00 053-0614-01 014-0212-00 014-0206-00 4 DB1263 thru DB1272 DX2884 thru DX2878 FG1291 thru FG1327 FK2280 thru FK2304 OM17469 thru OM18880 Description Qty........................................ 4 Compression Connector (Refer to Kit [*]) 1 Tube-PCB Connector (Refer to Kit [*]) ..... 1 Tube ........................................ 1 Compression Nut (Refer to Kit [*]) ...........10................ 1 Hose ........... 1 Tube ............................ 2 Tube .............. 1 Hose Clip ...........30........... 1 (*)Pressure Sensor Tube Kit (Includes #'s 19.. 002-0375-00 014-0392-00 014-0208-00 014-0258-00 014-0202-00 014-0315-00 002-0359-01 25 26 27 28 29 30 31 32 33 (*) 053-0613-01 015-0013-05 014-0217-00 053-0404-04 002-0357-00 053-0407-00 030-0858-00 014-0204-00 014-0184-01 002-0593-01 FD1955 thru FD1954 FL1844 thru FL1948 Description Qty................. 1 Male Branch Tee ....) (Includes Elbow................................. 1 Connector ...................................... 1 Condensing Tank Lid .............. 1 Compression Nut Only .............................................. 1 Male Elbow .. 1 Male Elbow ........S.....I...................................................... 1 Tube ......................................... 26...... ........ 1 Bulkhead Union .........S.............. 1 Male 90° Elbow .............................. 1 Temperature Probe Assembly ...... 1 Condensing Coil .... 27................ and 31) ...... 1 Cable Tie (High Temp) ............................................... 1 Tube ...................... 23.... & 28) Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev................................................................ 1 Terminal .......................................................................................................... AR Tube (M9) ................... Bellows Assembly ........................Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D Plumbing & Sensor Components 25 20 21 19 27 23 18 26 24 10 28 26 15 29 19 16 9 8 22 17 4 3 2 1 A 6 C 30 31 32 11 33 B 7 5 12 14 13 MA510809 Used on units with Serial Numbers: CZ5945 thru CZ6530 FF1178 thru FF1264 LA1000 thru LA1023 Item 1 2 3 5 6 7 8 Part No...... 1 Locknut .......... 1 Bushing ......16...... ........ 23................................................ 26...............30.............. Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev.................. 1 Male Elbow ........................................................................ 1 Gasket .................................................................... 1 Condensing Tank Lid ................. 1 Terminal ..... 1 Condensing Coil ....... 1 Tube .......................................... 27...... 1 (*)Pressure Sensor Tube Kit (Includes #'s 19....................................................... AR Tube (M9) ............................................ 1 Bulkhead Union ............ Description 18 19 20 21 22 23 24 002-0375-00 014-0392-00 014-0208-00 014-0258-00 014-0202-00 014-0315-00 002-0359-01 25 26 27 28 29 30 31 32 33 (*) 053-0613-02 015-0013-05 014-0217-00 053-0404-04 002-0357-00 053-0407-00 030-0858-00 014-0204-00 014-0184-01 002-0593-01 Bellows Assembly ..S....................... 1 O-ring .............. & 28) Qty.. 1 Tube (M9D) .... 1 Cable Tie (High Temp) .................. 1 Level Sensor Assembly ... 1 Hose Clip ............................................................S.......... 1 Bulkhead Couple .... 1 Bushing ..... 1 Connector ................................................................ 8/06 Page 6-5...... 1 Tube ...... 1 Compression Nut (Refer to Kit [*]) ........................... 1 1 2 3 4 Qty........................Pressure Relief . 1 Male Elbow ................................. 4 Compression Connector (Refer to Kit [*]) 1 Tube ................... Item 35) ............................Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D Plumbing & Sensor Components 25 20 21 19 27 23 18 26 24 10 28 26 15 29 19 16 9 8 22 17 4 3 2 1 A 6 C 30 31 32 11 33 B 7 5 12 13 14 MA510809 Used on units with Serial Numbers: CZ6531 thru CZ7236 FK2305 thru FK2324 FG1328 thru FG1386 Item DX2879 thru DX2906 DY1179 thru DY1182 FL1949 thru FL1963 LA1024 thru LA1028 OM18881 thru OM20225 Part No... Description 5 6 7 8 053-0966-00 H98137 014-0216-00 014-0392-00 014-0205-00 014-0277-00 016-0748-01 052-0173-00 053-0391-01 002-0358-00 9 10 11 12 13 14 15 16 17 015-0595-00 041-0006-02 053-0393-00 014-0209-00 014-0184-01 014-0203-00 053-0966-01 014-0212-00 014-0206-00 Condensing Tank ...........I.................................16............... 1 PCB Pres..................... Sensor Tube (Refer to Kit [*]) 1 Pressure Relief Valve (40 P...PCB Connector (Refer to Kit [*]) 1 Temperature Probe Assembly .................................... 1 Compression Nut Only ........................................ and 31) .............................................10.......................... 1 Lever Sensor Tube (Includes Item 9....... 1 Tube ............................ 1 Locknut ............... 1 Male 90° Elbow ... ... 2 Tube ............. 1 Male Branch Tee ......... 1 Hose ...............A........................................................................6 Printed in U................................................................) (Includes Elbow. FD1955 thru FD2104 FF1265 thru FF1290 Item Part No............ 1 Tube . ...... Sensor Tube (Refer to Kit [*]) 1 Pressure Relief Valve (40 P..... 22............ 1 Condensing Tank Lid ........................................................................................................................ 002-0375-00 014-0392-00 014-0208-00 014-0258-00 014-0202-00 014-0315-00 002-0359-01 24 25 26 27 28 29 30 31 32 (*) 053-0613-02 015-0013-05 014-0217-00 053-0404-04 002-0357-00 053-0407-00 030-0858-00 014-0204-00 014-0184-01 002-0593-01 DY1183 thru DY1190 OM20226 thru OM25095 Description Qty....................... 1 Tube ....... 1 Male Elbow ........ 1 Norprene Tubing .................................................... 8/06 Page 6-5.. 2 Tube .....................S. and 30) .. 1 Item 17 18 19 20 21 22 23 Part No..............7 Printed in U................................. Item 34) ............. 1 (*)Pressure Sensor Tube Kit (Includes #'s 18.......................... 1 Barb Fitting Elbow ....................... 053-0966-00 014-0216-00 014-0392-00 014-0205-00 014-0277-00 016-0748-01 052-0173-00 053-0391-01 002-0358-00 8 9 10 11 12 13 14 15 16 015-0595-00 041-0006-02 053-0393-00 014-0209-00 014-0348-00 053-1033-01 053-0966-01 014-0212-00 014-0206-00 3 DB1273 thru DB1282 FF1291 thru FF1736 DX2907 thru DX3147 FG1387 thru FG1617 Description Qty............. 25... 1 Male Branch Tee .......... 1 Tube ....................... 1 Tube .......................15.9. 1 Tube (M9D) . 1 Connector ................. 1 Bushing ......... 2 Compression Connector (Refer to Kit [*]) 1 Tube ..................... Condensing Tank ...................................................................... 1 O-ring ................ 1 Locknut .Pressure Relief .......................I.................................................... 1 Compression Nut (Refer to Kit [*]) ....... 1 Terminal ....................29.. 1 Male 90° Elbow ............ 1 Hose ..........Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D Plumbing & Sensor Components 24 19 20 18 26 22 17 25 23 9 27 25 14 28 18 15 8 7 21 16 3 2 1 A 5 C 29 30 31 10 32 B 12 6 4 11 13 MA510804 Used on units with Serial Numbers: CZ7237 thru CZ10064 FD2105 thru FD2264 Item 1 2 4 5 6 7 Part No........................................................... Bellows Assembly .... ... 1 Bulkhead Union ............................................................. 1 Bulkhead Couple ............ 1 Compression Nut Only ..... AR Tube (M9) .......... 1 Condensing Coil .............A................................. 1 Hose Clip ... 1 Cable Tie (High Temp) ........ 1 Lever Sensor Tube (Includes Item 8............................... & 27) Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev..................................PCB Connector (Refer to Kit [*]) 1 Temperature Probe Assembly ......................................) (Includes Elbow.S.................................. 1 Level Sensor Assembly ........................ 1 PCB Pres................................................................................. 26........................... ...... FK2325........................ LA1029..8 Printed in U.................................................................. 1 Lever Sensor Tube (Includes Item 8........... 1 Connector ... Item Part No...................... Sensor Tube (Refer to Kit [*]) 1 Pressure Relief Valve (40 P....................29........) (Includes Elbow..................................................... .................. 25........ 1 Norprene Tubing ... 1 Hose Clip ..... Description Qty....................................... FG1618.... 1 Steam Trap Assembly .......... 1 Tube ... 1 Barb Fitting Elbow .....PCB Connector (Refer to Kit [*]) 1 Temperature Probe Assembly .................... OM25096 ....... DA1005.. 1 Tube (M9D) ..................................... 1 Tube ................ 1 1 2 3 Qty.......................A.......................... FF1737.........S.............I............ 1 Grommet ........................................... DX3148.....15................0 0 Flow 14 Direct ion Wren ch Here 28 18 15 8 7 21 16 3 2 1 A 5 C 29 30 31 10 32 B 12 6 4 11 13 MA510807 Used on units with Serial Numbers: CZ10065................... and 30) ...............thru Present Item Part No.... DB1283.................. 2 Compression Connector (Refer to Kit [*]) 1 Tube ...... 1 Level Sensor Assembly . 1 PCB Pres..... 1 Terminal ........... 1 Bushing ......... 1 Tube .......................................................... 1 Condensing Tank Lid .................... 1 Male Elbow .. FD2265..................................... & 27) Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev... 1 Compression Nut Only .................................. 1 Locknut ..................... 18 19 20 21 22 23 014-0392-00 014-0208-00 014-0258-00 014-0202-00 014-0315-00 002-0359-01 24 25 26 27 28 29 30 31 32 33 (*) 053-0613-02 015-0013-05 014-0217-00 053-0404-04 002-0357-00 053-0407-00 030-0858-00 014-0204-00 014-0184-01 053-0394-02 002-0593-01 Compression Nut (Refer to Kit [*]) ........ 1 Hose ........... 1 Condensing Coil .......................................... Description 4 5 6 7 053-0966-00 014-0216-00 014-0392-00 014-0205-00 014-0277-00 016-0748-01 052-0173-00 053-0391-01 002-0358-00 8 9 10 11 12 13 14 15 16 17 015-0595-00 041-0006-02 053-0393-00 014-0209-00 014-0348-00 053-1033-01 053-0966-01 014-0212-00 014-0206-00 002-0654-00 Condensing Tank ............... AR Tube (M9) .............Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D Plumbing & Sensor Components 33 24 19 20 18 26 22 17 25 23 9 00 2 -06 27 25 54 ...... 22.....................S................. Item 34) ......................................................... 1 Bulkhead Union .......... 1 Bulkhead Couple ..........9................. FL1964............................................ 1 Male 90° Elbow .Pressure Relief .............................................. DY1191....... 1 Male Branch Tee ............ 26................ 1 Cable Tie (High Temp) ................................. 8/06 Page 6-5....... 1 O-ring ........... 1 (*)Pressure Sensor Tube Kit (Includes #'s 18.... 2 Tube ............................. .................... AR Latch Lever (Not Used on M9D) ................. Door ............ any part of the pressure vessel............................. Washer ........ Lockwasher ........ 10/7 Page 6-6 Printed in U... 1 Washer ................................ Bottom Bracket .................................................................................. 2 Door Handle (M9) ............................................ Door Gasket (Incl............. Chamber ................. Door Bolt .... 2 Gasket Ring (Incl......................................................... in 002-0361-00 Kit) .... 1 Door Handle (M9D) ........... Serious injury and/or damage to the unit could result.............. 18 19 MA202010 Used on units with Serial Numbers: CZ1000 thru CZ8199 FD1000 thru FD2131 FL1000 thru FL1963 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No.............................................. 1 Door Spring ........ Right Bracket . Door Insulation Pad ........ Housing ................ Nut .................................................... 4 Inside Door Cover . 1 Roll Pin (Not Used on M9D) ............. Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev.................. Insulation Wrapper ....... modify.............................................................................................................................................Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D Pressure Vessel Components 21 22 20 24 2 23 3 26 1 4 30 36 5 3 27 28 6 29 7 39 11 34 9 33 25 10 14 13 15 8 38 31 12 35 16 17 37 WARNING 32 Do not attempt to adjust................... 1 M9D Door Panel ..................... Latch ............. 1 35 36 37 38 39 Qty............................. or alter in any manner........................ 1 Ritter M9 Door Panel (w/decals) ................................................. Roll Pin ............ 1 Door Switch (Includes Item 27) ..................... 1 Roll Pin .....A.. 1 8 8 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 2 2 1 1 Item DY1000 thru DY1185 FK1000 thru FK3224 Part No.................................................... Switch Weldment ........................... 1 Screw .......................................... Shoulder Screw ..... Screw ............S.............. Insulation Strap ................... in 002-0361-00 Kit) ................. Description 24 042-0106-01 25 26 27 28 29 30 31 32 33 34 064-0014-00 050-5192-00 042-0001-23 050-2362-00 002-0362-00 042-0001-09 040-0008-50 050-2011-00 040-0010-75 053-0912-00 053-0912-01 002-0364-00 002-0364-01 002-0364-02 002-0364-03 002-0360-00 050-2347-00 045-0000-04 057-0790-01 Shoulder Screw (Not Used on M9D) (Apply Lubricant #064-0002-00]) ............................................................... Flanged Bearing (Not Used on M9D) ..................................................... 1 Screw ...................... 1 Midmark M9 Door Panel (w/decals) ..................... Flange Bearing ............................................................................ Aluminum Seal ................................... 1 EMS M9 Door Panel (w/decals) ................ 1 Grease ............... .......................... 1 Filter ............. Dam Gasket (Incl................................. Top Bracket ................................... 053-0366-00 053-0508-00 030-1016-00 016-0395-01 042-0104-00 042-0106-00 050-3525-00 041-0000-00 045-0000-00 H99387 H99388-36 053-0385-01 016-0131-18 Description DB1000 thru DB1277 FF1000 thru FF1634 LA1000 thru LA1028 DX1000 thru DX3006 FG1000 thru FG1471 OM1000 thru OM21774 Qty............. in 002-0361-00 Kit) .. 2 Spring Arm .................. ..................... Door Gasket (Incl................................ Top Bracket ...... ........... 1 Door Spring ....................... 1 Door Switch (Includes Item 27) ............................................................. 053-0366-00 053-0903-00 030-1016-00 016-0395-01 042-0104-00 042-0106-00 050-3525-00 041-0000-00 045-0000-00 H99387 H99388-36 053-0385-01 016-0131-18 Description Qty............. LA1029..... FG1472......... Housing ................................................................... 2 Door Handle (M9) ....... Insulation Wrapper ... AR Latch Lever (Not Used on M9D) ..... 2 Gasket Ring (Incl...... 1 Filter ..................................................... 1 Roll Pin (Not Used on M9D) . 1 EMS M9 Door Panel (w/decals) ................... Bottom Bracket ..................... Switch Weldment ..................................................................... 2 Spring Arm ..... 4 Inside Door Cover ..... 1 Screw ................................................................... Serious injury and/or damage to the unit could result.. 1 Midmark M9 Door Panel (w/decals) . Dam Gasket (Incl.....................S.................. in 002-0361-01 Kit) ........................................................... Washer ................... Door Bolt .... 1 Ritter M9 Door Panel (w/decals) ......................... or alter in any manner...... 1 Roll Pin .. in 002-0361-01 Kit) .... modify.... 10/07 Page 6-6......... Door Insulation Pad .................. DB1278........................ Roll Pin ... 1 M9D Door Panel .. Chamber ....................................Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D Pressure Vessel Components 21 22 20 24 2 23 3 26 1 4 30 36 5 3 27 28 6 7 29 39 11 34 9 33 25 10 14 13 15 8 38 31 12 35 16 17 37 32 WARNING 18 Do not attempt to adjust.......................... in 002-0361-01 Kit) .. 19 MA202013 Used on units with Serial Numbers: CZ8200............. Nut . and OM21775 .. Latch .thru Present Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No.......................................... FK3225. Shoulder Screw ............................................................. any part of the pressure vessel...... Flanged Bearing (Not Used on M9D) ......................................................................................................... Lockwasher ........ 1 Washer .......1 Printed in U............................... 1 35 36 37 38 39 Qty..... Flange Bearing .....................................A.......... Aluminum Seal ........................... 1 Screw .......... FD2132..................................... 1 Grease ... Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev............................................. FF1635................................................. Screw ...................... DY1186......... Description 24 042-0106-01 25 26 27 28 29 30 31 32 33 34 064-0014-00 050-5192-00 042-0001-23 050-5245-01 002-0362-00 042-0001-09 040-0008-50 050-2011-00 040-0010-75 053-0912-00 053-0912-01 002-0364-00 002-0364-01 002-0364-02 002-0364-03 002-0360-00 050-2347-00 045-0000-04 057-0790-01 Shoulder Screw (Not Used on M9D) (Apply Lubricant #064-0002-00]) ...... FL1964....... 1 8 8 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 2 2 1 1 Item Part No...... Insulation Strap ........................... 1 Door Handle (M9D) ....................... DX3007........................... Right Bracket ............................................. Door ....................................................... ............................................. 014-0184-01 014-0201-00 014-0184-00 014-0010-04 Male 90° Elbow .......................... Manifold .............A .Return To Table Of Contents M9 Manifold Components SECTION VI PARTS LIST M9 / M9D 1 2 4 A 3 5 7 6 C B 8 MA202102 Used on units with Serial Number CZ1000 thru CZ1109 Item 1 2 3 4 Part No....... Solenoid Valve [Fill] .................................................. 3/03 Page 6-7 Printed in U..... Description Qty......... 014-0199-00 014-0200-00 014-0198-00 040-0010-53 Solenoid Valve [Vent] ...............S............. Screw .... Nut .......................................... Male 90° Elbow .............................................................. Description Qty........................ Male 45° Elbow .... 1 1 1 2 Item 5 6 7 8 Part No............ 1 1 1 2 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev..... ......................... ........... 1 Solenoid Valve (100V/50Hz) [Fill] . • 002-0366-01 Solenoid Valve {230V/50Hz} [Vent] ..... 1 Male 45° Elbow .....................S... 6/06 Page 6-7..... Plunger (120V/50-60 FWR) ... • • 014-0235-03 • Replacement Coil (120V/60) ... 1 • Replmt..... • 014-0218-01 Male Elbow ...... • 014-0184-00 Male 90° Elbow ......... 1 Spacer .............................. 1 Solenoid Valve (120V/60Hz) [Fill] .......... Male Branch Tee ............ 1 • Replacement Coil (120V/50-60 FWR) ... 1 Male 90° Elbow .................. 1 • Replacement Coil (120V/60Hz) .........1 Printed in U..........................................A........ 2 1 1 1 1 1 1 1 DB1000 thru DB1272 FK1000 thru FK2324 OM1000 thru OM20225 Item Part No................ Plunger (120V/60Hz) .............. 1 • Replmt......... will be marked FWR).................................Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D M9 Manifold Components A 4 3 5 2 7 6 C 8 9 B 1 NOTE When replacing components in the solenoid......... 1 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev...... • • 014-0235-04 • Replacement Plunger .................. examine the existing valve to determine if it was Full Wave Rectified (if so........................... • 002-0366-02 Solenoid Valve {100V/50Hz} [Vent] . 5 • 014-0234-00 6 • 014-0184-01 7 • 002-0365-00 • 002-0365-01 • 002-0365-02 • • 014-0236-08 • • 014-0236-10 • • 014-0236-09 • • 014-0236-11 • • 002-0694-00 8 • 014-0201-00 9 050-2657-00 DX1000 thru DX2906 FL1000 thru FL1963 Description Qty....................... Description DA1000 thru DA1006 FD1000 thru FD2104 LA1000 thru LA1028 Qty........................ MA202205 Used on units with Serial Numbers: CZ1110 thru CZ7236 DY1000 thru DY1182 Item Part No. 029-1271-00 1 2 3 4 Manifold Assembly (120V/60Hz) (includes items 2 thru 8) 029-1271-01 Manifold Assembly (230V/50Hz) (includes items 2 thru 8) 040-0010-74 Screw ........ Plunger & Coil (FWR) . 1 Solenoid Valve (230V/50Hz) [Fill] ................. • 002-0366-00 Solenoid Valve {120V/60Hz} [Vent] .. 1 • Replmt.......... ......... 1 Spacer (Used on units with flat base) .. 1 • Replacement Coil (120V/60Hz) ..... 029-1271-00 1 2 3 4 5 Manifold Assembly (120V/60Hz) (includes items 2 thru 8) 029-1271-01 Manifold Assembly (230V/50Hz) (includes items 2 thru 8) 040-0010-74 Screw ..... • 014-0184-00 Male 90° Elbow ............ and OM20226 ............ DA1007..... 6/06 Page 6-7..... • 002-0366-01 Solenoid Valve {230V/50Hz} [Vent] ..............thru Present Item Part No.. 1 Solenoid Valve (230V/50Hz) [Fill] .. .... Item 6 7 2 1 1 1 1 1 1 1 1 8 9 Part No............... Plunger (120V/50-60 FWR) ...... • 014-0218-01 Male Elbow ............. Plunger (120V/60Hz) ..... 1 • Replmt........... 1 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev..... LA1029................ Male 90° Elbow . FD2105... examine the existing valve to determine if it was Full Wave Rectified (if so......... • • 014-0235-03 • Replacement Coil (120V/60) ...... will be marked FWR)............ 1 Solenoid Valve (120V/60Hz) [Fill] ...... Plunger & Coil (FWR) ...... DY1183...... • • 014-0235-04 • Replacement Plunger ...................... DX2907... 1 • Replmt......A.......... • 014-0234-00 Male Branch Tee .......................Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D M9 Manifold Components A 4 3 5 2 7 6 C 8 9 B 1 NOTE When replacing components in the solenoid....... 1 • Replmt. • 002-0366-00 Solenoid Valve {120V/60Hz} [Vent] .......................... 1 Solenoid Valve (100V/50Hz) [Fill] ................ • 002-0366-02 Solenoid Valve {100V/50Hz} [Vent] ............................. FL1964..S.........2 Printed in U........... Description Qty..... MA510701 Used on units with Serial Numbers: CZ7237.......... • 014-0184-01 • 002-0365-00 • 002-0365-01 • 002-0365-02 • • 014-0236-08 • • 014-0236-10 • • 014-0236-09 • • 014-0236-11 • • 002-0694-00 • 014-0347-00 050-2657-00 Description Qty. FK2325.................. DB1273......... 1 Barb Fitting ...... 1 • Replacement Coil (120V/50-60 FWR) ....... .. 1 002-0519-00 • 014-0275-02 014-0194-00 014-0276-00 014-0234-00 014-0184-01 Qty. 1 Male 90° Elbow .. Male 45° Elbow ... 1 1 1 1 1 1 1 1 2 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev......... 1 • Replacement Coil & Plunger ........S........... Screw . • Replmt................. • Replacement Coil (120V/60Hz) ......... Description 014-0183-01 Male Connector ...... Plunger & Coil (FWR) .............. • Replmt... Spacer ...................... 1 Male Branch Tee ... 1 Solenoid Valve {120V/60Hz} [Vent] (Includes Item 2) ..................................................... MA442700 Used on Units with Serial Numbers: FF1000 thru FF1290 FG1000 thru FG1386 Item 1 2 3 4 5 6 7 Part No..................................................... Plunger (120V/60Hz) ........... Qty.. 1 Reducer Fitting ........................... Item 8 9 10 11 Part No............................................... 9/04 Page 6-8 Printed in U......................Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D M9D Manifold Components A 1 4 5 6 2 3 8 7 C 10 9 B 11 NOTE When replacing components in the solenoid.......... will be marked FWR).... Description 002-0365-00 • 014-0236-08 • 014-0236-10 • 014-0236-09 • 014-0236-11 • 002-0694-00 050-2657-00 014-0201-00 040-0010-74 Solenoid Valve{120V/60Hz}) [Fill] ...... 1 Reducer Nipple ................A.... 1 Street Elbow ............................................. • Replmt.......... examine the existing valve to determine if it was Full Wave Rectified (if so.... ............... • Replacement Coil (120V/50-60 FWR) ...................................... Plunger (120V/50-60 FWR) .......... .. 1 Screw ....... 1 • Replmt......... 1 • Replacement Coil (120V/60Hz) .............. 1 Reducer Nipple .. 002-0365-00 • 014-0236-08 • 014-0236-10 • 014-0236-09 • 014-0236-11 • 002-0694-00 050-2657-00 014-0347-00 040-0010-74 Description Qty..................Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D M9D Manifold Components A 1 4 5 6 2 3 8 7 C 10 B 9 11 NOTE When replacing components in the solenoid. 1 Street Elbow .......................... 1 Male 90° Elbow ..............A.. 1 Barb Fitting ........................... ...... 1 • Replacement Coil (120V/50-60 FWR) .....S..........................1 Printed in U........... 1 Item 8 9 10 11 Part No.... FG1387 ....................... will be marked FWR)................................... 2 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev. MA511100 Used on Units with Serial Numbers: FF1291......... Plunger (120V/60Hz) ..... 9/04 Page 6-8....... 1 Reducer Fitting .. Male Connector ............. Plunger (120V/50-60 FWR) . 1 Solenoid Valve {120V/60Hz} [Vent] (Includes Item 2) ...... 014-0183-01 002-0519-00 • 014-0275-02 014-0194-00 014-0276-00 014-0234-00 014-0184-01 Description Qty........ 1 • Replmt......... 1 Male Branch Tee ........ Solenoid Valve{120V/60Hz}) [Fill] ....... 1 • Replacement Coil & Plunger ............................................ Plunger & Coil (FWR) ............................................................... 1 • Replmt.............. 1 Spacer (Used on Flat Surfaced Base) .......thru Present Item 1 2 3 4 5 6 7 Part No.......... examine the existing valve to determine if it was Full Wave Rectified (if so.... . Ref Flex Guard Tubing ...................................... 1 Solenoid-{240V} .......................................Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D Electrical Components 4 3 9 1 3 10 6 2 1 1 13 8 19 7 12 23 5 15 22 14 24 20 18 26 17 21 16 34 25 30 27 33 28 31 32 29 MA202301 CZ1000 thru CZ1684 DX1000 thru DX1170 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part No....................................................... 1 Fuse Holder w/Nut (Early Units Only) .S.......................A.............................................PCB/Printer ......... 1 Fuse ............................................. 1 Screw .............................................................. 015-0654-00 015-0655-00 053-0455-00 053-0295-01 041-0010-04 002-0357-00 H98137 002-0367-00 002-0367-01 002-0367-02 H97971 045-0001-56 H97949 H225617 002-0370-00 030-0769-00 002-0363-00 002-0363-01 002-0363-02 040-0010-74 Description Qty...................... 1 Ribbon Connector ................ 2 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-9 Printed in U................... 1 Control PC Board (See Breakdown Elsewhere) ................................. 2 Heat Element-{120V}(Includes Item 25) ............... 1 Harness ..................................... 1 Standoff ........... 1 Printer Harness Clip ...... Cordset (Refer to Wiring Diagram) ................................... 2 Nut ................... 015-0639-00 A128003 040-0010-75 015-0646-00 040-0006-04 002-0369-00 002-0369-01 053-0454-00 061-0272-01 061-0272-00 015-0978-00 053-0440-00 053-0389-00 040-0010-46 015-0657-00 002-0362-00 015-0257-02 Used on units with Serial Numbers: DA1000 thru DA1001 DB1000 thru DB1010 DY1000 thru DY1007 OM1000 thru OM5130 Description Qty............... 1 Cap Plug ............................................................ 1 AC Connector Receptacle .................. 1 Temperature Probe Assembly ............ 1 Solenoid-{120V} ................ 1 Thermostat ............................. 2 Bracket ........................ 1 Display Overlay (Export) ......... 1 Display PC Board (Export) ............................................................ 1 Item 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Part No.................................................................................................. 1 Spacer Assembly ........................................................... 1 Heat Element-{230V}(Includes Item 25) ...................... 1 Screw ................................................. 1 Gasket .. 1 Insulator ......................................................................................... 1 Switch Assembly ................................................. 1 Reservoir Sensor Harness .......... 1 Washer .............. 1 Display Gasket ...... 6 Display PC Board (Domestic) .................................... 1 PCB/Heater Harness ......... Chamber Level Sensor Harness ...... 1 Screw ... 1 Display Overlay (Domestic) .......... 2 Lockwasher . 1 Screw ...... 3 Locknut .... ............... 1 Solenoid-{100V} .......................... 1 Heat Element-{100V}(Includes Item 25) ......................... ..... 2 Lockwasher ................................................... 1 Printer Harness Clip ... 1 Screw ....... 6 Display PC Board (Domestic) .............................................................. 1 Solenoid-{100V} .............1 Printed in U.......... 1 Solenoid-{120V} ..................................... 1 Harness ............PCB/Printer ........ 2 Nut ... 1 Control PC Board (See Breakdown Elsewhere) ........ Description Qty................... 1 Cap Plug ........................ 1 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-9...........Return To Table Of Contents Electrical Components SECTION VI PARTS LIST M9 / M9D 4 3 9 1 3 6 2 10 11 13 8 19 7 23 14 12 15 22 5 14 23 24 18 26 17 21 16 20 25 30 27 33 28 31 32 29 MA2023-02 CZ1685 thru CZ2456 DX1171 thru DX1969 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part No................................................................. 1 Solenoid-{240V} ................... Cordset (Refer to Wiring Diagram) ............... 1 Display Overlay (Export) ................................... Ref Flex Guard Tubing ...... 1 Temperature Probe Assembly ............................ ....................................... 1 Spacer Assembly ............................... 1 Heat Element-{100V}(Includes Item 25) ............ 1 Gasket ............ 1 Item 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Part No........... 1 Screw ........................ 1 PCB/Heater Harness ................................................................. 1 Thermostat .. 1 Fuse Holder w/Nut (Early Units Only) ......................................................... 1 Switch Assembly ....................................... 2 Insulator ......... 1 AC Connector Receptacle ........................................ 1 Ribbon Connector ..................... 1 Washer ... 1 Display Gasket ........................... 1 Standoff .................................................................................... 1 Fuse .... 015-0639-00 A128003 040-0010-75 015-0646-00 040-0006-04 002-0369-00 002-0369-01 053-0454-00 061-0272-01 061-0272-00 015-0978-00 053-0440-00 053-0389-00 040-0010-46 015-0657-00 002-0362-00 015-0257-02 Description Used on units with Serial Numbers: DA1002 thru DA1004 DB1011 thru DB1149 DY1008 thru DY1138 OM5131 thru OM9448 Qty......................................................................... 015-0654-00 040-0010-74 053-0455-00 053-0295-01 041-0010-04 002-0357-00 H98137 002-0367-00 002-0367-01 002-0367-02 H97971 045-0001-56 H97949 H225617 002-0370-00 030-0769-00 002-0363-00 002-0363-01 002-0363-02 Chamber Level Sensor Harness .............................. 1 Display Overlay (Domestic) ........ 3 Locknut ... 1 Display PC Board (Export) .............A................. 2 Bracket .......................... 1 Screw .................. 2 Heat Element-{120V}(Includes Item 25) ..................................................................................... 1 Heat Element-{230V}(Includes Item 25) .................................S..................................... 1 Screw .............................. ............. 1 Washer .......... 2 Insulator .......................... 1 Screw ....... 1 AC Connector Receptacle ...................... ........A..... 1 PCB/Heater Harness ................. 1 M9 Display Overlay (French ) .................................................. 040-0010-46 015-0657-00 002-0362-00 18 19 20 21 22 23 24 25 26 015-0257-02 015-0654-00 040-0010-74 053-0455-00 053-0295-01 041-0010-04 002-0357-00 H98137 002-0367-00 002-0367-01 002-0367-02 H97971 045-0001-56 H97949 H225617 27 28 29 30 OM9449 thru OM14723 Description Qty...... 1 Printer Harness Clip .................... 1 Solenoid-{240V} (M9 only) ............. Screw ...........S......... 1 Gasket .. 1 Solenoid-{120V} (M9 only) ........ 2 Heat Element-{120V}(Includes Item 25) ......... 1 FG1000 thru FG1137 Item 14 15 16 17 Part No.....Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D Electrical Components 2 10 9 8 1 11 13 7 19 12 23 15 22 5 14 24 18 26 17 21 16 20 25 30 27 6 28 3 4 29 MA202309 Used on units with Serial Numbers: CZ2457 thru CZ4590 Item 1 2 3 4 5 6 7 8 9 10 Part No............................... Ref Flex Guard Tubing ................... 1 Display PC Board (Export) ........................................................... 1 Solenoid-{100V} (M9 only) ....... 2 Lockwasher ........................... 1 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-9..........2 Printed in U..................................................... 1 Standoff .. 1 Control PC Board (Refer to "Control PC Board" Elsewhere) ....................... 1 Thermostat .................................................................................................. 6 Display PC Board (Domestic) ..................................................................................................... 2 Nut .... 1 Switch Assembly ............... 2 Bracket ..................................... 1 Display Gasket ............. 1 Screw (M9 only) .......................... 015-0639-00 002-0370-00 057-0425-00 040-0010-75 002-0363-00 002-0363-01 002-0363-02 040-0006-04 002-0369-02 002-0369-03 053-0454-00 061-0272-01 061-0272-00 061-0272-02 061-0531-00 11 12 015-1096-00 13 053-0389-01 FF1000 thru FF1054 Description Qty........................................................................................... 1 Chamber Level Sensor Harness .................................................................. 1 PCB/Printer Harness (Refer to "Printer Components" Elsewhere) ..................... 1 M9 Display Overlay (Export ) .. 1 Flat Cable EMI Suppression (Used Only On Certain Export Units) ................................ 1 Heat Element-{100V}(Includes Item 25) ... 1 M9 Display Overlay (Domestic) ......... 1 Spacer Assembly ................ 1 Heat Element-{230V}(Includes Item 25) ........ Cordset (Refer to Wiring Diagram) ...... 1 M9D Display Overlay ........ 3 Locknut .......................................... 1 Screw ........................................ 1 Temperature Probe Assembly ................ .................................................... Flat Cable EMI Suppression (Used Only On Certain Export Units) ............................ 1 Temperature Probe Assembly .................... 1 Standoff ................... 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 Item Part No............ 1 Gasket .......................................... Solenoid-{100V} ........... and OM14724 .......... 2 Nut .................................................................................... FL1000...........Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D Electrical Components 2 10 9 8 1 11 7 31 18 12 22 13 14 21 5 13 23 17 25 16 20 15 30 19 24 29 1 26 6 27 3 4 28 MA376103 Used on Units with Serial Numbers: CZ4591........ Cordset (Refer to Wiring Diagram) .. Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev.... 1 Strain Relief Bushing (120 V........................... 2 Heat Element-{120V}(Includes Item 24) ........ 9/07 Page 6-9. 1 Heat Element-{230V}(Includes Item 24) .............................. PCB/Printer Harness (Refer to "Printer Components" Elsewhere) .......... FK1000..... DX1970............................. 1 Control PC Board (Refer to "Control PC Board" Elsewhere) .. Ref Flex Guard Tubing .............. Thermostat ......................... 1 Heat Element-{100V}(Includes Item 24) .......... 1 Chamber Level Sensor Harness . DY1139......... Display PC Board (Export ) ................................. 2 Lockwasher ... AC Connector Receptacle ........ Item 1 2 3 4 5 6 7 8 9 10 Part No................ Spacer Assembly .................... DA1005...................... 015-0639-00 002-0370-00 057-0425-00 040-0010-75 002-0363-00 002-0363-01 002-0363-02 040-0006-04 002-0369-02 002-0369-03 053-0454-00 061-0272-01 061-0272-00 061-0272-02 061-0702-18 11 12 015-1096-00 13 040-0010-46 Description DB1150........... Display Gasket ............................................. 1 Washer ... Solenoid-{120V} ................................................................ Display Overlay (Export) ..... Units Only) 1 Printer Harness Clip .... LA1000................ Description 14 15 16 015-0657-00 002-0362-00 17 18 19 20 21 22 23 24 25 015-0257-02 015-0654-00 040-0010-74 053-0455-00 053-0295-01 041-0010-04 002-0357-00 H98137 002-0367-00 002-0367-01 002-0367-02 H97971 045-0001-56 H97949 050-3503-00 015-1137-00 053-0389-01 PCB/Heater Harness . .......................................... Display Overlay (Domestic ) ........... FD1000...... Screw ..................A.... Display PC Board (Domestic) .....S................ Screw ..................... Solenoid-{240V} ........................................ Display Overlay (French) ............................... Screw ............................. 1 Screw ..... 2 Bracket ............... 2 Insulator ..................thru Present Qty............................... Display Overlay (Polish) ....3 Printed in U......... 3 Locknut ........................................................................ 1 26 27 28 29 30 31 Qty.................... 1 Switch Assembly ......................................................................................... ............ 1 2 3 4 5 6 7 8 9 10 11 015-1137-00 002-0370-00 057-0425-00 040-0010-75 H225617 040-0006-04 002-0369-02 053-0454-00 061-0531-00 12 13 14 H97949 040-0010-46 015-0657-00 Description Qty................................. 1 Chamber Level Sensor Harness .......................................Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D Electrical Components 10 9 2 8 11 7 1 27 18 22 13 14 21 5 22 23 17 25 16 20 15 24 6 26 19 3 4 12 MA442901 Used on Units with Serial Numbers: FF1055 and FG1138 ..................................................... Spacer Assembly ........................... 1 Washer ...................... Screw ................................................... 2 Tubing Flex Guard ................................................... Screw ............... Display Overlay ...... Display Gasket ..............S........................ Thermostat .......................................................... Screw ... Ref Flex Guard Tubing .................................................................................. Nut ..A................................................................................. 15 16 002-0362-00 17 18 19 20 21 22 23 24 25 26 27 015-0257-02 015-0654-00 045-0001-56 053-0455-00 053-0295-01 041-0010-04 002-0357-00 H98137 002-0367-00 H97971 015-1395-00 Switch Assembly ....... Strain Relief Bushing ............... 3 Locknut ....................... Display PC Board ....... 1 1 1 1 1 1 6 1 1 1 1 2 1 1 Item Part No...............4 Printed in U...................................... PCB/Printer Harness (Refer to "Printer Components" Elsewhere) . PCB/Heater Harness ........................... 1 Standoff ...................................... 1 Temperature Probe Assembly .................................. 1 Lockwasher .thru Present Item Part No................... 1 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev 9/07 Page 6-9.... 2 Heat Element (Includes Item 24) ............. 1 Gasket . Cordset (Refer to Wiring Diagram) ...... 2 Insulator ......... ............. Bracket ....................................................................... 1 Control PC Board (Refer to "Control PC Board" Elsewhere) ............................................ Description Qty................................. Description 002-0434-00 Control PC Board {115 V Domestic} (Includes Item 1thru 3) .................... Description • 015-0346-07 • Line Fuse (15 amp/250 V) {Used on 115 V Domestic Units Only} ............................. Item 3 Part No......................... .......... • Line Fuse (8 amp/250 V) {Used on 230 V Export Units Only} .............. • Line Fuse (20 amp/250 V) {Used on 100 V Export Units Only} ............Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D M9 Control PC Board 1 2 4 3 MA2220-01 CZ1000 thru CZ2456 DX1170 thru DX1969 Item Part No...A. • 015-0346-11 • 015-0346-06 4 • 015-0880-00 Qty........ • 2 Position Jumper {Used on 230 V & 100 V Export Units Only} ........S.......... 1 002-0434-04 002-0434-05 1 2 Used on units with Serial Numbers: DA1000 thru DA1004 DB1000 thru DB1149 DY1000 thru DY1138 OM1000 thru OM9448 • • 015-0346-08 Qty....... Ref • Printer Fuse (3 amp/250 V) ....................... 1 Control PC Board {230 V Export} (Includes Item 1 thru 3) ...... 2 2 2 1 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-10 Printed in U. 1 Control PC Board {100 V Export} (Includes Item 1 thru 4) ......................... 1 • M9 EPROM ................ ... .... Description • 015-0346-08 • 015-0346-11 • Printer Fuse (3 amp / 250 V................S... 2 Qty..1 Printed in U.... Ref • Qty... French Export} (Includes Item 1thru 3) ......................A.. 1 • Line Fuse (8 amp / 250 V) {Used on 230 V Export Units Only} ...... Description 002-0434-04 Control PC Board {230 V........ 1 • M9 EPROM .........) .................Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D M9 Control PC Board 1 2 3 MA281100 Used on Units with Serial Numbers: FD1000 thru FD1399 Item 1 Part No..... Item 2 3 Part No..... Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-10. ... .... and OM9449 ..... 1 Item 1 2 3 FK1000..... Description 002-0434-03 Control PC Board {115 V Domestic} (Includes Item 1thru 3) ... Control PC Board {230 V French Export} (Includes Item 1 thru 3) ....... 1 • Line Fuse (15 amp/250 V) {Used on 115 V Domestic Units Only} ...S... DX1970........ 002-0434-06 002-0434-04 002-0434-05 Qty....................... DB1150...........thru Present Part No.. DY1139.......... Ref • Printer Fuse (3 amp/250 V) ............... Control PC Board {100 V Export} (Includes Item 1 thru 4) ..... Item DA1005.......................2 Printed in U.. FL1000..... Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-10......A. Part No....Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D M9 Control PC Board 1 2 3 MA281100 Used on units with Serial Numbers: CZ2457......... LA1000................. Description • • 015-0346-08 • 015-0346-07 • M9 EPROM .... 2 • Line Fuse (8 amp/250 V) {Used on 230 V Export Units Only} .......................... 2 1 • 015-0346-11 1 • 015-0346-06 1 Qty................. Control PC Board {230 V Export} (Includes Item 1 thru 3) ..... FD1400.... 2 • Line Fuse (20 amp/250 V) {Used on 100 V Export Units Only} ... .... 1 • M9 EPROM ............................... Description Qty..S......... Item 3 Part No.... .... Ref • Printer Fuse (3 amp/250 V) ........A............. 1 • • 015-0346-08 Qty........Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D M9D Control PC Board 1 2 3 MA443000 Item 1 2 Part No........................ 2 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-11 Printed in U. • 015-0346-07 • Line Fuse (15 amp/250 V) {Used on 115 V Units} ...... Description 002-0518-00 Control PC Board {115 V } (Includes Item 1thru 3 ) ......... ... Item Part No.... Valve (Polish) .. P......................... 1 Laminated Instruction Sheet (Not Shown) 1 Quick Reference Sheet (Not Shown) .......Operation (Polish) ..Warning....Caution (Select units only) . 1 UL / CUL 507U Label (Used on select units only) ........... P.....Warning (Portuguese) ... 1 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev...............................Hot Surface ..............Warning (English) ....... Description Qty........ 1 Label -Electrical Shock (French) ...R...Warning......Warning...... 1 Label -Electrical Shock (Portuguese) ... 1 Label ................... 1 Label ....Water Level ...............Operation (Portuguese) ..........Warning.S...........R....Serial Number (Rear) .. 1 Label ... ....... 1 CE Label (Used on select units only) . 1 Label ........Return To Table Of Contents M9 Labels and Decals SECTION VI PARTS LIST M9 / M9D 5 12 11 4 6 9 3 7 10 13 1 2 8 MA202513 Item 1 2 3 4 5 6 Part No......... 1 Label ......................... 1 Label ........Serial Number (Front) .....Electrical Shock (English) ....... 1 Label ...... 1 Label ..Warning (French) .................. 1 Label .. P.......... Valve (English) . P......A...... 1 Label .......... 1 Label ..........................Patent .... 1 CE Representative Label (Used on select units only) ...... 1 Label . 1 Label ......... Description 061-0203-00 061-0516-00 061-0600-00 Label .... 3/03 Page 6-12 Printed in U.... Valve (French) .Operation (French) ............... 7 8 9 061-0726-00 061-0311-00 061-0624-00 10 11 061-0441-00 061-0441-18 061-0513-00 061-0596-00 061-0782-00 12 13 14 15 061-0733-00 061-0654-01 004-0068-00 004-0254-00 Label ... 1 Label ........Operation (English) .R........ 1 061-0477-00 061-0309-00 061-0514-00 061-0597-00 061-0704-18 061-0381-00 061-0512-00 061-0595-00 061-0381-18 Qty....... Valve (Portuguese) 1 Label ..... 1 Label .......R. 1 Label ...Warning (Polish) .. Operation ...........S......Water Level ........................................................ 1 Label .........Electrical Shock ...Warning ..............R.. Label ......... Description 9 10 11 061-0624-00 061-0533-00 061-0534-00 12 13 14 061-0654-00 004-0068-00 004-0254-00 UL / CUL 507U Label ........................ 1 Sterilizer Label Set (Not Shown Includes Items 5.. Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev..... Label .......... P.......................A.....Patent (Rear) .... Label ........ 1 Laminated Instruction Sheet (Not Shown) 1 Quick Reference Sheet (Not Shown) ...Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D M9D Labels and Decals 5 4 9 6 3 10 7 12 1 2 8 MA443101 Item 1 2 3 4 5 6 7 8 Part No.............. . Label ..........Caution .. Description 061-0203-00 Label ........Warning......Serial Number ......................... 1 Qty. 6 & 10) ..... Label ........ 3/03 Page 6-13 Printed in U.. 1 Label .............................. Label .............Hot Surface ................Patent (Front) ........ Valve . 061-0477-00 061-0309-01 061-0532-00 061-0591-00 061-0311-00 Qty........................ Label ......... 1 1 1 1 1 1 1 1 Item Part No... ......... • Paper Roll ................................... Description Qty........ • 053-0505-00 • 015-0978-00 002-0371-00 • Printer Cartridge ....................................... 1 • Printer Wiring Harness .... • Arbor . • Cover ...... Items 2 thru 6) ....A.................... Description Qty..............Return To Table Of Contents Printer Components SECTION VI PARTS LIST M9 / M9D 3 4 2 5 6 OF F ON /F D EE 1 MA203302 Item 1 2 3 4 Part No........................... 1 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-14 Printed in U. ... 1 1 1 1 Item 5 6 7 Part No.. 1 Cartridge/Paper Kit (Includes Two Rolls of Paper and One Cartridge ..S.................................... 9A155001 • 053-0506-00 • 060-0008-00 • 053-0507-00 Accessory Printer (Incl......... ......... 2 Tray Plate .......D........... AR Sterilizer Deep Tray ..Sheet) ..... 1 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-15 Printed in U.........Sheet) ...... 1 5" Tray ...S.....D. Trays...... Description 030-0710-01 002-0253-00 002-0374-00 050-1773-00 002-0269-00 Wire Tray Rack .....D............................................................. AR Sterilizer Cleaner-Midmark (12 Bottle Case with M.... 1 Sterilizer Pouch Rack ........ DB1000 thru DB1237 FF1000 thru FF1034 OM1000 thru OM14524 Item Part No..........A.............................. 002-0396-00 002-0396-01 6 7 9A224001 9A226001 DX1000 thru DX2555 FG1000 thru FG1112 Description Qty....Sheet) ......S..............................S. 1 Sterilizer Cleaner-Ritter (Single Bottle with M..... and Cleaner 7 1 2 6 4 3 Cleaner 5 2 MA203201 Used on Units with Serial Numbers: CZ1000 thru CZ4334 DY1000 thru DY1176 FK1000 thru FK1699 Item 1 2 3 4 5 DA1000 thru DA1004 FD1000 thru FD1399 FL1000 thru FL1474 Part No..................................... ........D................S...Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D Racks.. 2 7" Tray .......S................ AR Sterilizer Cleaner-Midmark (Single Bottle with M..........Sheet) ..... Case with M............ AR Sterilizer Cleaner-Ritter (12 Bottle 002-0269-01 Qty............ .D....Return To Table Of Contents Racks..... Description 002-0396-01 Sterilizer Cleaner-Midmark ([12] 16 oz.S.. FD1400.....Sheet) .D....D.......... ............ 1 Sterilizer Cleaner-Ritter (Single Bottle with M...............S....Sheet) ...........D......... AR Sterilizer Deep Tray ...... FF1035........ AR 002-0269-01 002-0396-00 Qty... Bottle Case with M...S........Sheet) ........ 1 Sterilizer Pouch Rack .....................1 Printed in U. Bottle Case with M.............................Sheet) ...A..... Bottle Case with M...... DA1005.... 2 Tray Plate ..................... Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-15. AR Sterilizer Cleaner-Ritter (12 Bottle Case with M... FK1700... and Cleaner SECTION VI PARTS LIST M9 / M9D 7 1 2 6 4 3 Cleaner 5 2 MA376300 Used on units with Serial Numbers: CZ4335...... Description 050-3691-00 002-0253-00 002-0374-00 050-3750-00 002-0269-00 Wire Tray Rack ... 2 7" Tray ...........S....Sheet) ... DY1177.....D........ AR Sterilizer Cleaner-Midmark (Single Bottle with M....................... OM14525 .... Trays......... 1 002-0396-02 002-0396-03 6 7 9A224001 9A226001 Qty.......... FG1113.....S.......S.... AR Sterilizer Cleaner-EMS ([32] 16 oz..... DX2556..........D....... Item Part No.......... DB1238............. LA1000..Sheet) . FL1475... AR Sterilizer Cleaner-Midmark ([32] 16 oz....S..... 1 5" Tray .....thru Present Item 1 2 3 4 5 Part No......... ............................ 1 Poly Bag ............................................... M9 Installation & Operation Manual (French) . 5 & 7) .. 003-1033-00 003-0920-02 003-0920-18 2 066-0721-00 Qty.....................................Return To Table Of Contents SECTION VI PARTS LIST M9 / M9D Packaging 7 5 6 3 4 3 2 1 MA202406 Item 1 Part No... 1 Top Pad ......... M9D Installation & Operation Manual (English) ......... 1 002-0532-01 Qty.................................................. Description 054-0309-00 054-0308-00 053-0061-01 077-0033-00 054-0310-00 002-0532-00 Corner Pad ... 1 1 1 Item 3 4 5 6 7 8 1 1 Part No................... 5 & 7) .......... 8/02 Page 6-16 Printed in U................. 4... 1 Midmark M9 Packaging Kit (Includes Items 2......................... 3.......................... 1 Speed Clean Material Data Sheet ..............................S. 1 Ritter M9 Packaging Kit (Includes Items 2............................ 2 Bottom Pad ...A............ M9 Installation & Operation Manual (Polish) .................................................... 3...... 4... .. Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev......................... Slotted Carton ... Description 003-1031-00 M9 Installation & Operation Manual (English) ...... .. then refer to appropriate pages........S..A... Verify model number.. M9 / M9D .....Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D SECTION VI PARTS LIST Attention! The Parts Lists in this manual are separated as shown below. ............ Pages 6-2 thru 6-16 M11 / M11D ............... Pages 6-17 thru 6-31 © Midmark Corporation 2002 SF-1827 Printed in U.... 6-17 M11-002 M11-003 Page Item Model No..UK (230VAC.....S.... 6-17 Midmark M11 Ultraclave (120VAC) [serial number prefix "ET"] ... 6-17 Ritter M11 Ultraclave (230 VAC) [serial number prefix "FP"] .. Cleaner Refer to: Electrical Components Top Cover Refer to: Main Enclosure Components Pressure Vessel Refer to: Pressure Vessel Components Heating Element Refer to: Electrical Components Pressure Relief Valve Pulse (Door)Solenoid Refer to: Plumbing & Sensor Components Refer to: Electrical Components Steam Trap Door Switch Refer to: Plumbing & Sensor Components Refer to: Electrical Components Condensing Tank Refer to: Plumbing & Sensor Components Control PC Board Refer to: Control PC Board Temperature Sensor Refer to: Plumbing & Sensor Components Overheat Thermostat Refer to: Electrical Components Water Level Sensor Refer to: Plumbing & Sensor Components Fill Solenoid Refer to: Manifold Components Vent Solenoid Refer to: Manifold Components MA Item Model No......................... 6-17 M11 Ultraclave ......... Description M11-004 Midmark M11 Ultraclave (230 VAC) [serial number prefix "FR"] ..............................Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D M11 Component / Page Cross-Reference Labels Trays / Rack Display PC Board Refer to: Labels & Decals Refer to: Racks. . 6-17 M11-005 M11-006 Page Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-17 Printed in U.... 6-17 EMS M11 Ultraclave (230 VAC) [serial number prefix "GB"] . Trays... Description M11-001 Ritter M11 Ultraclave (120VAC) [serial number prefix "ES"] . CE) [serial number prefix "NP"] .A..... Trays. ..... Description Page M11D-001 Ritter M11D Ultraclave (120 VAC [serial number prefix "GC"] . M11D-002 Description Page Midmark M11D Ultraclave (120 VAC) [serial number prefix "GD"] ...Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D M11D Component / Page Cross-Reference Labels Trays / Rack Display PC Board Refer to: Labels & Decals Refer to: Racks.. 6-18 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-18 Printed in U.S..... 6-18 Item Model No...A. Cleaner Refer to: Electrical Components Top Cover Refer to: Main Enclosure Components Pressure Vessel Refer to: Pressure Vessel Components Heating Element Refer to: Electrical Components Pressure Relief Valve Refer to: Plumbing & Sensor Components Door Switch Refer to: Electrical Components Bellows Refer to: Plumbing & Sensor Components Condensing Tank Refer to: Plumbing & Sensor Components Control PC Board Refer to: Control PC Board Temperature Sensor Refer to: Plumbing & Sensor Components Overheat Thermostat Refer to: Electrical Components Water Level Sensor Refer to: Plumbing & Sensor Components MA598800i Vent Solenoid Refer to: Manifold Components Fill Solenoid Refer to: Manifold Components MA600800i Item Model No.............. ...................Printer ......... 2 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-19 Printed in U............ 4 Hose Clip ................................................................................................................................................. 1 Base Inspection Cover ....... 2 Screw .............. 053-0068-11 050-4326-01 016-0523-01 050-1778-00 050-2587-00 040-0010-44 053-0388-01 042-0010-21 040-0010-74 040-0010-124 053-0723-00 045-0001-31 050-4750-00 042-0021-00 042-0045-01 040-0010-95 041-0010-04 Description Qty............................. 4 Control PCB Bracket ................................................................................. 2 Lockwasher .................... Item 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Part No.......................... 2 Tinnerman Clip ..... Description 030-1117-00 050-2638-00 040-0008-87 040-0010-88 Top Inspection Cover ................ 3 Screen ............................................................... AR Nutsert ......................................... AR Side Panel ............ 4 Top Cover Assembly Kit (includes all Decals and Display Gasket) M11 ........ 1 Leveler Foot ...................................................................... 2 Screw .. 1 Screw .................................................................................................................................................................................................................................................................................................... 3 Flange Clamp ............ 2 Screw ............. 2 Pop Rivet ..... 1 Back Panel ........... 6 Nut .....w/Starwasher ............................................................ 4 Screw ................................... 1 Base .................................................................................... ....................................................... 1 Screw .........S. 4 Condensing Tank Bracket .......... 1 M11D ........ 1 Washer ......................................A... 2 Screw Cover . 4 Nut ................. Snap Bushing ........ 1 Screw ................................................ 6 002-0503-00 002-0503-01 045-0001-00 050-2589-00 H352623 040-0010-112 050-3996-00 040-0010-75 016-0428-04 050-2588-00 040-0010-125 041-0010-02 Qty........................................................... 1 Cover Plate ................................................... 11 Screw ....... 1 Screw ............................................Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D Main Enclosure Components 2 1 8 3 4 14 5 4 20 7 9 24 28 8 27 10 15 32 19 29 8 14 12 27 13 8 14 30 6 15 26 11 18 21 31 18 25 23 8 21 11 7 16 17 14 22 MA225405 Used on units with Serial Numbers: ES1347 thru ES3020 ET1095 thru ET3317 GC1000 thru GC1018 GD1000 thru GD1015 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No.. 2 Adhesive . .......................... all Decals and Display Overlay) M11 .............................................................................Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D Main Enclosure Components 2 1 8 3 4 14 5 4 20 7 9 24 28 8 27 10 15 32 19 29 8 14 12 27 13 8 14 30 6 15 26 11 25 21 31 18 18 23 8 21 11 7 16 17 14 22 MA225405 ES3021 thru ES3376 FR1000 thru FR1100 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Used on units with Serial Numbers: ET3318 thru ET3893 FP1000 thru FP1063 GB1000 thru GB1044 GC1019 thru GC1020 Part No...................................................................... 1 M11 (w/ metric display overlay) .............................. 1 Cover Plate ........................................... 1 M11 (w/ French display overlay) .................................... ........ 2 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-19................................... Description 030-1117-00 050-2638-00 040-0008-87 040-0010-88 Top Inspection Cover ......................... 1 Leveler Foot . units only) .............................. 4 Screw .............. 2 Screw ................... 1 Base Inspection Cover .................. 11 Screw . 1 Screw ..... 4 Nut .. AR Nutsert .......................Printer ................................................................ 6 Snap Bushing ........................................ 2 Screw ......................................................... 2 Screw Cover ............................ 3 Screen ....................................................................................................... 1 Screw .....................................................................A.................. 4 Control PCB Bracket ........................ 2 Adhesive .. 2 Screw .......... 1 Base ... 1 Washer .................w/Starwasher ....... 4 Condensing Tank Bracket .. 041-0010-02 053-0068-11 050-4326-01 016-0523-01 050-1778-00 050-2587-00 050-2587-01 040-0010-44 053-0388-01 042-0010-21 040-0010-74 040-0010-124 053-0723-00 045-0001-31 050-4750-00 042-0021-00 042-0045-01 040-0010-95 041-0010-04 Nut ...................... Item 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Part No. 1 Screw .................................... 1 M11D ....................1 Printed in U................ 2 Pop Rivet .................................................................. 4 Top Cover Assembly Kit (Incls.....S............................. AR Side Panel ..... 4 Hose Clip ................. 2 Lockwasher ................................ 1 Screw ........... 3 Flange Clamp .............................. units only) .......................... 2 Tinnerman Clip .......................... Description Qty...................... 6 002-0503-00 002-0503-01 002-0503-02 002-0503-03 045-0001-00 050-2589-00 H352623 040-0010-112 050-3996-00 040-0010-75 016-0428-04 050-2588-00 040-0010-125 Qty....... 1 Back Panel (120 V...................................................................................................................................................................................... 1 Back Panel (230 V........ ........................................................... 2 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-19.................................................................. ................................ 4 Hose Clip ........... 1 Control PCB Bracket ..... 2 Screw Cover ... 1 Back Panel (120 V............. 2 Screw .....Printer ......................................................... 11 Spacer ....................... 1 Washer (Used on Early Units Only) .................................. 1 Base Inspection Cover .................................................. 2 Screw .. units only) ......................................................A..... 3 Flange Clamp ..... 2 Screw ........................... 1 M11 (w/ French display overlay) ................ all decals and display overlay) M11 ...................................... 041-0010-02 053-0068-11 050-4326-01 016-0523-01 050-1778-00 050-2587-01 050-2587-00 040-0010-44 053-0388-01 042-0010-21 040-0010-74 040-0010-124 053-0723-00 045-0001-31 050-4750-00 042-0021-00 040-0010-95 041-0010-04 Nut ..............................w/Starwasher ..... 1 Leveler Foot (Back) ................................. Description Qty........ 1 M11 (w/ metric display overlay) ............................2 Printed in U................................... 6 002-0503-00 002-0503-01 002-0503-02 002-0503-03 053-0923-00 050-2589-00 H352623 050-3987-00 050-3996-00 040-0010-75 016-0428-04 050-2588-00 040-0010-125 Qty...................................... FP1064 thru FP6315 GD1016 thru GD1064 Item 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 FR1101 thru FR1203 Part No................... 6 Snap Bushing ............................... 1 M11D ..... 1 Screw ............................................................................................................ 2 Adhesive .............................................. 2 Tinnerman Clip ... 1 Cover Plate . 2 Condensing Tank Bracket ............ 1 Screw ................................................................................................................. 4 Nut .....................................................................................S....... 3 Screen ........... 2 Pop Rivet ......... 2 Lockwasher ....... 1 Screw ......................................... Description 030-1117-00 050-2638-00 040-0008-87 040-0010-88 Top Inspection Cover .. units only) ........................................ AR Screw .... 1 Back Panel (230 V................. 2 Side Panel ......................... 1 Base ............................................ 4 Top Cover Assembly Kit (incls................................ 1 Screw ...Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D Main Enclosure Components 2 1 8 3 4 14 5 4 20 7 8 24 28 27 10 15 31 19 9 29 8 14 12 27 13 8 14 6 15 26 11 25 21 30 18 18 23 8 21 11 7 16 17 14 22 MA225406 Used on units with Serial Numbers: ES3377 thru ES4879 GB1043 thru GB1109 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ET3319 thru ET6315 GC1020 thru GC1074 Part No.................. Return To Table Of Contents Main Enclosure Components SECTION VI PARTS LIST M11 / M11D 2 1 8 3 4 14 5 4 20 7 8 24 28 27 10 15 31 19 9 29 8 14 12 27 13 8 14 6 15 26 11 25 21 30 18 18 23 8 21 11 7 16 17 22 14 MA225408 Used on units with Serial Numbers: ES4880, Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ET6316, FP6316, FR1204, GB1110, Part No. Description 030-1117-00 050-2638-00 040-0008-50 040-0010-88 Top Inspection Cover ............................ 1 Cover Plate - Printer .............................. 1 Screw ................................................... 2 Screw ................................................... 4 Top Cover Assembly Kit (incls. all decals and display overlay) M11 ...................................................... 1 M11D .................................................. 1 M11 (w/ metric display overlay) ........... 1 M11 (w/ French display overlay) ......... 1 Washer (Used on Early Units Only) ...... 2 Side Panel ............................................. 2 Tinnerman Clip .................................... 11 Spacer .................................................. 1 Control PCB Bracket ............................. 1 Screw ................................................... 3 Screen .................................................. 1 Base ..................................................... 1 Screw ................................................... 6 002-0503-00 002-0503-01 002-0503-02 002-0503-03 053-0923-00 050-2589-00 H352623 050-3987-00 050-3996-00 040-0010-75 016-0428-04 050-4722-00 040-0010-125 Qty. GC1075, Item 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 GD1065, NP1000 - thru Present Part No. Description Qty. 041-0010-02 053-0068-11 050-4326-00 016-0523-01 050-1778-00 050-3860-00 050-3860-01 040-0010-44 053-0388-01 042-0010-21 040-0010-74 040-0010-124 053-0723-00 045-0001-31 050-4750-00 042-0021-00 040-0010-95 041-0010-04 Nut ....................................................... 5 Snap Bushing ........................................ 1 Base Inspection Cover .......................... 1 Leveler Foot (Back) .............................. 2 Condensing Tank Bracket ..................... 1 Back Panel (230 V. units only) ............... 1 Back Panel (120 V. units only) ............... 1 Screw ................................................... 4 Hose Clip .............................................. 2 Pop Rivet .............................................. 2 Screw ................................................... 2 Screw ................................................... 2 Screw Cover ......................................... 2 Lockwasher .......................................... 3 Flange Clamp ........................................ 2 Adhesive ............................................ AR Screw ................................................... 5 Nut - w/Starwasher ............................... 2 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-19.3 Printed in U.S.A. Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D Plumbing & Sensor Components 21 25 20 19 18 28 33 27 24 10 28 15 29 19 16 22 9 8 26 23 17 4 3 2 1 A 6 C 30 31 32 34 11 B 12 13 7 5 14 MA201915 Used on units with Serial Numbers: ES1000 thru ES4300 GB1000 thru GB1094 Item 1 2 3 5 6 7 8 Part No. 053-0580-00 H98137 014-0216-00 014-0392-00 014-0251-00 014-0279-00 016-0748-01 052-0173-00 053-0391-01 002-0358-00 9 10 11 12 13 14 15 16 17 18 015-0595-00 041-0006-02 053-0393-00 014-0209-00 014-0184-01 014-0255-00 053-0580-01 014-0212-00 014-0252-00 002-0375-00 4 ET1000 thru ET5399 GC1000 thru GC1035 Description Qty. Condensing Tank .................................. 1 Gasket .................................................. 1 Bulkhead Union ..................................... 1 Compression Nut Only ........................ AR Tube (M11) ........................................... 1 Tube (M11D) .......................................... 1 Nylon Hose Clamp ................................ 1 Condensing Coil .................................... 1 Hose ..................................................... 1 Level Sensor Tube (Includes items 9,10,16,30,31) ....................................... 1 Terminal ................................................ 1 Locknut ................................................. 1 O-ring ................................................... 1 Bulkhead Couple ................................... 1 Male Elbow ............................................ 1 Tube ..................................................... 1 Condensing Tank Lid ............................ 1 Connector ............................................. 1 Tube ..................................................... 1 Bellows Assembly ................................. 1 FP1000 thru FP1072 GD1000 thru GD1049 Item 19 20 21 22 23 24 Part No. 014-0392-00 014-0208-00 053-0394-00 014-0202-00 014-0207-00 002-0359-00 25 26 27 28 29 053-0613-02 015-0013-05 014-0217-00 053-0404-02 002-0357-00 30 31 32 33 34 [*] 053-0407-00 030-0858-00 014-0250-00 014-0258-00 014-0184-01 002-0593-00 FR1000 thru FR1177 Description Qty. Compression Nut (Refer to Kit [*]) ......... 2 Tube ..................................................... 1 Grommet ............................................... 1 Male Branch Tee ................................... 1 PCB Pres. Sensor Tube (Refer to Kit [*]) 1 Pressure Relief Valve - 35 PSI (Apply Teflon Tape) (Includes Elbow, Item 35) ...................... 1 Tube - Pressure Relief .......................... 1 Cable Tie (High Temp) .......................... 2 Compression Connector (Refer to Kit [*]) 1 Tube-PCB Connector (Refer to Kit [*]) ... 1 Temperature Probe Assembly (Apply Teflon Tape) ............................... 1 Spacer .................................................. 1 Level Sensor Assembly ......................... 1 Tube ..................................................... 1 Male 90° Elbow ...................................... 1 Male Elbow ............................................ 1 Pressure Sensor Tube Kit (Includes #'s 19, 23, 26, 27, & 28) Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev. 8/06 Page 6-20 Printed in U.S.A. Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D Plumbing & Sensor Components 21 25 20 19 18 28 33 27 24 10 28 15 29 16 22 9 8 26 23 19 17 4 3 2 1 A 6 C 30 31 32 34 11 B 13 7 5 12 14 MA201915 Used on units with Serial Numbers: ES4301 thru ES5751 GB1095 thru GB1129 Item ET5400 thru ET7341 GC1036 thru GC1093 FP1073 thru FP1075 GD1050 thru GD1102 Part No. Description 5 6 7 8 053-0580-00 H98137 014-0216-00 014-0392-00 014-0251-00 014-0279-00 016-0748-01 052-0173-00 053-0391-01 002-0358-00 9 10 11 12 13 14 15 16 17 18 015-0595-00 041-0006-02 053-0393-00 014-0209-00 014-0184-01 014-0255-00 053-0580-01 014-0212-00 014-0252-00 002-0375-00 Condensing Tank .................................. 1 Gasket .................................................. 1 Bulkhead Union ..................................... 1 Compression Nut Only ........................ AR Tube (M11) ........................................... 1 Tube (M11D) .......................................... 1 Nylon Hose Clamp ................................ 1 Condensing Coil .................................... 1 Hose ..................................................... 1 Level Sensor Tube (Includes items 9,10,16,30, and 31) ............................... 1 Terminal ................................................ 1 Locknut ................................................. 1 O-ring ................................................... 1 Bulkhead Couple ................................... 1 Male Elbow ............................................ 1 Tube ..................................................... 1 Condensing Tank Lid ............................ 1 Connector ............................................. 1 Tube ..................................................... 1 Bellows Assembly ................................. 1 1 2 3 4 Qty. Item FR1178 thru FR1246 Part No. Description 19 20 21 22 23 24 014-0392-00 014-0208-00 053-0394-00 014-0202-00 014-0315-00 002-0359-00 25 26 27 28 29 053-0613-02 015-0013-05 014-0217-00 053-0404-05 002-0357-00 30 31 32 33 34 [*] 053-0407-00 030-0858-00 014-0250-00 014-0258-00 014-0184-01 002-0593-00 Compression Nut (Refer to Kit [*]) ......... Tube ..................................................... Grommet ............................................... Male Branch Tee ................................... PCB Pres. Sensor Tube (Refer to Kit [*]) Pressure Relief Valve - 35 PSI (Apply Teflon Tape) (Includes Elbow, Item 35) ...................... Tube - Pressure Relief .......................... Cable Tie (High Temp) .......................... Compression Connector (Refer to Kit [*]) Tube-PCB Connector (Refer to Kit [*]) ... Temperature Probe Assembly (Apply Teflon Tape) ............................... Spacer .................................................. Level Sensor Assembly ......................... Tube ..................................................... Male 90° Elbow ...................................... Male Elbow ............................................ Pressure Sensor Tube Kit (Includes #'s 19, 23, 26, 27, & 28) Qty. 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev. 8/06 Page 6-20.1 Printed in U.S.A. ...... ........................................... and 30) .................. (Apply Teflon Tape) .... AR Tube .... 1 Connector ........................................... 1 O-ring ... 1 Bulkhead Couple ....................................15.............................................................................................................. 1 Locknut ........................................... 1 Norprene Tube ...................... 1 Pressure Sensor Tube Kit (Includes #'s 18............... Item 32) . 1 Temperature Probe Assembly29 .......................... 1 Cable Tie (High Temp) ....................... 1 Hose ............. Description 3 4 5 6 7 053-0580-00 014-0216-00 014-0392-00 014-0251-00 016-0748-01 052-0173-00 053-0391-01 002-0358-00 8 9 10 11 12 13 14 15 16 17 18 015-0595-00 041-0006-02 053-0393-00 014-0209-00 014-0348-00 053-1033-02 053-0580-01 014-0212-00 014-0252-00 002-0375-00 014-0392-00 Condensing Tank .......... 0 Spacer .... 1 Tube ............................................................ Item FP1076 thru FP1148 NP1000 thru NP1004 Part No..... Sensor Tube (Refer to Kit [*]) 1 Pressure Relief Valve ............ 1 Grommet ..........................Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D Plumbing & Sensor Components 20 24 19 22 26 32 18 17 25 23 9 27 28 14 18 15 8 7 21 16 27 3 2 1 A 5 C 29 30 31 10 33 B 11 12 6 4 13 MA511004 Used on units with Serial Numbers: ES5752 thru ES8308 FR1147 thru FR1412 Item ET7342 thru ET12157 GB1129 thru GB1130 Part No.................... 1 Male 90° Elbow ..... 1 Terminal .................... 1 Male Branch Tee ......... & 27) Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev... 1 Compression Nut (Refer to Kit [*]) ............................... 1 Tube ............................................. 25..Pressure Relief .. 1 Level Sensor Tube (Includes items 8....... 29......... 2 Compression Connector (Refer to Kit [*]) 1 Tube-PCB Connector (Refer to Kit [*]) ......................... 1 PCB Pres.................................. 1 Condensing Coil ...........................................2 Printed in U.................................. 1 Compression Nut Only ......................... 1 Tube .............................................. 1 Bulkhead Union ........................................................ 26. 1 Level Sensor Assembly ..........40 PSI (Apply Teflon Tape) (Includes Elbow............... 1 Male Elbow ................................................... 9........................................................................... 1 Bellows Assembly ......A..... 1 Barb Fitting Elbow ............. 19 20 21 22 23 014-0208-00 053-0394-00 014-0202-00 014-0315-00 002-0359-01 24 25 26 27 28 053-0613-02 015-0013-05 014-0217-00 053-0404-05 002-0357-00 29 30 31 32 33 [*] 053-0407-00 030-0858-00 014-0250-00 014-0258-00 014-0184-01 002-0593-00 Tube ...... 2 1 2 Qty.S.... 1 Nylon Hose Clamp ...... Description Qty.. 1 Condensing Tank Lid .................................... 22............................ 8/06 Page 6-20.......... .......... GD1103. 1 Bulkhead Couple ...9......................................... 1 Male Elbow ....................................... 1 Spacer .... 1 Tube (M11D) ..40 PSI (Apply Teflon Tape) (Includes Elbow....... GB1131....................... 2 1 2 3 Qty.......... 1 Tube ......... Description Qty................................. Item ET12158......................................A........ 19 20 21 22 23 014-0208-00 053-0394-00 014-0202-00 014-0315-00 002-0359-01 24 25 26 27 28 053-0613-02 015-0013-05 014-0217-00 053-0404-05 002-0357-00 29 30 31 32 33 [*] 053-0407-00 030-0858-00 014-0250-00 014-0258-00 014-0184-01 002-0593-00 Tube ....Pressure Relief ............ NP1005 ...................................... & 27) Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev.. FR1413....................... Sensor Tube (Refer to Kit [*]) 1 Pressure Relief Valve ..........29............ 1 Compression Nut Only .............. 1 Grommet ................................... 1 Cable Tie (High Temp) ................................................. 1 Pressure Sensor Tube Kit (Includes #'s 18................. 1 Norprene Tube .................... 1 Nylon Hose Clamp ...................................... Part No......thru present Part No. 1 Male Branch Tee ................. 1 Condensing Tank Lid ...................................... 1 Male 90° Elbow . ....... 1 Hose ................. 1 Tube ....... 1 Level Sensor Assembly ...............15.............................................. 1 Steam Trap Assembly .. 1 Condensing Coil .................................... 1 Bulkhead Union .................... Item GC1094... 1 Tube ................................ 1 Terminal . 1 Barb Fitting Elbow ...................................... 1 Level Sensor Tube (Includes items 8................ Description 4 5 6 7 053-0580-00 014-0216-00 014-0392-00 014-0251-00 014-0279-00 016-0748-01 052-0173-00 053-0391-01 002-0358-00 8 9 10 11 12 13 14 15 16 17 18 015-0595-00 041-0006-02 053-0393-00 014-0209-00 014-0348-00 053-1033-02 053-0580-01 014-0212-00 014-0252-00 002-0654-00 014-0392-00 Condensing Tank ..... 1 Connector .... 1 Locknut .................. FP1149............... 1 PCB Pres................ (Apply Teflon Tape) .................... 1 Compression Nut (Refer to Kit [*]) ..............and 30) ...............................................................................................................S. 1 O-ring .................. Item 32) .................................3 Printed in U........... 2 Compression Connector (Refer to Kit [*]) 1 Tube-PCB Connector (Refer to Kit [*]) ....... 22........... AR Tube (M11) ............... 8/06 Page 6-20......................................... 25...... 26...Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D Plumbing & Sensor Components 20 24 19 22 25 32 18 26 23 9 14 8 17 18 15 7 27 28 21 16 25 3 2 1 A 5 C 29 30 31 10 33 B 11 6 4 13 12 MA511005 Used on units with Serial Numbers: ES8309............................................................................ 1 Temperature Probe Assembly ................. .................................................... 2 Insulation Strap ............................................... 8 Washer ......... 2 Item FP1000 thru FP1073 Part No........ in 002-0504-00 Kit) ................................ 1 Door Bolt ....... 1 Bottom Bracket .................................. 2 Aluminum Seal ..... ....Return To Table Of Contents Pressure Vessel Components SECTION VI PARTS LIST M11 / M11D 21 22 20 24 2 23 3 38 26 1 4 30 36 5 3 27 28 6 29 7 40 11 9 33 10 40 14 34 13 15 39 31 12 25 8 16 17 37 35 32 18 WARNING Do not attempt to adjust.......... 4 Inside Door Cover ....... Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev.......................... 1 Nut ......................S...... 002-0504-00 • 053-0527-00 • 053-0784-00 002-0508-00 • 053-0784-00 030-0879-00 016-0395-02 042-0104-00 042-0106-00 050-4183-00 041-0000-00 045-0000-00 H99387 H99388-44 Description ET1000 thru ET6315 GB1000 thru GB1109 Qty........................................................................................................................................... 1 Screw ............ or alter in any manner.......................................................................................... 2 Nut ........ 1 • Dam Gasket ........................................................ 1 Washer ....... 1 Dam Gasket Kit ...... 2 Grease ... 1 Roll Pin .................... 1 36 37 38 39 40 41 Qty............................... 1 Latch Lever (Not used on M11D) ......... modify. 1 EMS M11 Door Panel ............. 5/08 Page 6-21 Printed in U.......................................... 1 Screw ........................................... 1 Roll Pin .................. 1 Roll Pin (Not used on M11D) ........................................................................................................................................... 1 Screw .. Serious injury and/or damage to the unit could result............ Decal) ...... 1 Gasket Housing Weldment ...................................... 1 Lockwasher ..... 1 Door Gasket Kit (Includes item 7) .. 2 Door Handle ............. 1 • Dam Gasket .......................... 1 Shoulder Screw (Not used on M11D) ........................ 1 Door Switch (Includes Item 27) ..... any part of the pressure vessel................. AR Gasket Ring (Incl. 1 Ritter M11 Door Panel (Incl. 2 Shoulder Screw ....... 1 Flanged Bearing (Not used on M11D) .................... 2 Latch ............... 1 Door ............. Description 22 23 24 053-0585-00 016-0131-16 042-0106-00 25 26 27 28 29 30 31 32 33 34 35 053-0630-01 050-5192-00 042-0001-23 050-5245-00 002-0362-00 042-0001-09 040-0008-87 050-3969-00 040-0010-75 053-0909-00 002-0506-00 002-0506-01 002-0506-04 002-0360-00 050-2347-00 041-0010-00 045-0000-04 064-0014-00 057-0790-00 Insulation Wrapper ..... Decal) .......... 1 Flange Bearing ................................................... Chamber ... 1 Top Bracket ................................................. 1 Midmark M11 Door Panel (Incl................... 19 MA202016 Used on units with Serial Numbers: ES1000 thru ES4879 FR1000 thru FR1412 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part No... 1 Door Insulation Pad ..................... 12 Right Bracket ......................................................A......................................................... 1 Steam Block ...... [Apply Valve Lubricant #064-0002-00] ....................................... 1 • Door Gasket .............. 2 Spring Arm ................................................................. 1 Filter ................. 1 Switch Bracket Weldment ............................................................................................................... 1 Door Spring ................ .... .... 1 Lockwasher ... 1 • Dam Gasket .................................................................................. 1 • Door Gasket ........................................ 2 Spring Arm .... 2 Shoulder Screw ..................... 1 M11D Door Panel ..................... 1 • Dam Gasket ........ Description Qty.......................... 1 Door Gasket Kit (Includes item 7) ............. Serious injury and/or damage to the unit could result....... 1 Dam Gasket Kit ................thru present Description Qty........................................................... 1 Door Handle (M11D) .................................................................... 2 Insulation Strap ............ 1 Door Bolt ..A................... 10/07 Page 6-21... 1 Top Bracket ............................................. 2 Washer ..................................... any part of the pressure vessel..... 12 Right Bracket ....................... 1 Latch Lever (Not used on M11D) ........... 1 Door Spring . 1 Flange Bearing .............. 016-0131-18 042-0106-00 25 26 27 28 29 30 31 32 33 34 053-0630-01 050-5192-00 042-0001-23 050-5245-00 002-0362-00 042-0001-09 040-0008-87 050-3969-00 040-0010-75 053-0909-00 053-0909-01 002-0506-00 002-0506-01 002-0506-02 002-0360-00 050-2347-00 045-0000-04 064-0014-00 057-0790-00 35 36 37 38 39 40 GD1000....... 1 Nut ..................... modify........................ 2 Aluminum Seal ............ 1 Roll Pin (Not used on M11D) ........................... 002-0504-00 • 053-0527-00 • 053-0904-00 002-0508-00 • 053-0904-00 030-0879-00 016-0395-02 042-0104-00 042-0106-00 050-4183-00 041-0000-00 045-0000-00 H99387 H99388-44 053-0585-00 ET6316..................................................................... AR Gasket Ring (Incl............................ Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part No........................ 4 Inside Door Cover .. 1 Screw ................ 2 Door Handle (M11) ...................................................... 1 Bottom Bracket ......... 2 Grease ..... 1 Door .................... 1 Door Switch (Includes Item 27) ..................................................... 1 Roll Pin .... or alter in any manner..........1 Printed in U..................... FR1204....... 8 Washer ......................... 2 Latch .. 1 Switch Bracket Weldment ....Return To Table Of Contents Pressure Vessel Components SECTION VI PARTS LIST M11 / M11D 21 22 20 24 2 23 3 26 1 4 30 36 5 3 27 28 6 29 7 11 40 9 33 10 39 14 34 13 15 38 31 12 25 16 17 37 8 35 32 WARNING 18 Do not attempt to adjust......... 1 Screw ... 1 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev......................................................................... Item 23 24 Part No.............. Flanged Bearing (Not used on M11D) ............................................................... 1 Midmark M11 Door Panel (w/ decal) ... 1 Ritter M11 Door Panel (w/ decal) ........................................................................................... 1 Shoulder Screw (Not used on M11D) (apply lubricant #064-0002-00]) ... GB1110.............. 1 GC1000.... 19 MA202014 Used on units with Serial Numbers: ES4880.................. in 002-0504-00 Kit) .... 1 Roll Pin ..................................... 1 Door Insulation Pad ........................... FP1074.............................................................. 1 Filter .......... 1 Steam Block ........... Chamber ...........................................S. 1 Gasket Housing Weldment ............. 1 Screw ........................................................................ 2 Insulation Wrapper .......................... NP1000 ............................................. .....A.......................... 1 1 1 1 1 1 1 1 2 1 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev........................ • 002-0366-01 Solenoid Valve (230V/50Hz) [Vent] .......... • • 014-0235-04 • Replacement Plunger ....... Description Qty. Solenoid Valve (230V/50Hz) [Fill] ...................... • Replacement Coil (120V/50-60 FWR) ........ • Replmt......... Spacer .................. • 014-0218-01 Male Elbow .......... Plunger (120V/50-60 FWR) ..... Male 45° Elbow .. Item 1 1 1 1 1 1 1 7 8 9 Part No.............................................................. Screw (Apply Loctite #042-0024-02) ... 6/06 Page 6-22 Printed in U...................... MA202201 Used on Units with Serial Numbers ES1000 thru ES1346 ET1000 thru ET1094 Item Part No.....Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D M11 Manifold Components A 3 2 4 5 1 6 7 C 9 B 8 NOTE When replacing components in the solenoid.... • Replacement Coil (120V/60Hz) .. • • 014-0235-03 • Replacement Coil (120V/60Hz) ................ • 014-0184-01 • 002-0365-00 • 002-0365-01 • • 014-0236-08 • • 014-0236-10 • • 014-0236-09 • • 014-0236-11 • 014-0201-00 040-0010-74 050-2657-00 Male 90° Elbow ........ Solenoid Valve (120V/60Hz) [Fill] ........ Plunger (120V/60Hz) .................... • Replmt..........S............. Description Qty... examine the existing valve to determine if it was Full Wave Rectified (if so will be marked FWR). • 014-0234-00 Male Branch Tee ............ • 002-0366-00 Solenoid Valve (120V/60Hz) [Vent] ............................. . 5 6 029-1271-00 1 2 3 4 Manifold Assembly (120V/60Hz) (includes items 1 thru 7) 029-1271-01 Manifold Assembly (230V/50Hz) (includes items 1 thru 7) • 014-0184-00 Male 90° Elbow . . Manifold Assembly (120V/60Hz) (includes items 2 thru 8) 029-1271-01 Manifold Assembly (230V/50Hz) (includes items 2 thru 8) ................... 1 • Replmt....Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D M11 Manifold Components A 3 4 5 2 7 6 C 8 9 B 1 NOTE When replacing components in the solenoid........................................... Plunger & Coil (FWR) ...... 2 • 014-0184-00 Male 90° Elbow .......................... 1 Spacer ...................... will be marked FWR)................ 1 • 002-0366-00 Solenoid Valve (120V/60Hz) [Vent] .................. 1 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev............................ 040-0010-74 Screw (Apply Loctite #042-0024-02) ......... MA202206 Used on units with Serial Numbers: ES1347 thru ES5751 FR1000 thru FR1246 Item Part No.................S... 1 • Replacement Coil (120V/50-60 FWR) ...... 1 Solenoid Valve (230V/50Hz) [Fill] .............. 1 • Replmt...... 1 Item 5 6 7 8 9 FP1000 thru FP1075 Part No............ 1 • • 014-0235-03 • Replacement Coil (120V/60Hz) .... Plunger (120V/50-60 FWR) .. 1 Male 45° Elbow .................... 6/06 Page 6-22............. Plunger (120V/60Hz) . • 014-0234-00 • 014-0184-01 • 002-0365-00 • 002-0365-01 • • 014-0236-08 • • 014-0236-10 • • 014-0236-09 • 014-0236-11 • • 002-0694-00 • 014-0201-00 050-2657-00 Male Branch Tee ............ 1 • Replmt.... Description Qty....................... 1 • Replacement Coil (120V/60Hz) .A........ 1 Male 90° Elbow ........... 1 Solenoid Valve (120V/60Hz) [Fill] .....1 Printed in U................ 1 • • 014-0235-04 • Replacement Plunger ..... 1 • 002-0366-01 Solenoid Valve (230V/50Hz) [Vent] ........ 1 • 014-0218-01 Male Elbow ............ ...... examine the existing valve to determine if it was Full Wave Rectified (if so........ Description 029-1271-00 1 2 3 4 ET1095 thru ET7341 GB1000 thru GB1129 Qty... .2 Printed in U.................. Item 5 6 7 2 1 1 1 1 1 1 8 Part No..... Plunger & Coil (FWR) ...S....... 1 • Replmt.....thru present Description Qty.. Item Part No.. NP1000 ....Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D M11 Manifold Components A 4 3 5 2 7 6 C 8 B 1 NOTE When replacing components in the solenoid. FR1247..... ................. 6/06 Page 6-22.... Description Qty.. MA511400 ES5752... • 002-0366-01 Solenoid Valve (230V/50Hz) [Vent] ......... • 002-0366-00 Solenoid Valve (120V/60Hz) [Vent] ..... • 014-0234-00 • 014-0184-01 • 002-0365-00 • 002-0365-01 • • 014-0236-08 • • 014-0236-10 • • 014-0236-09 • • 014-0236-11 • • 002-0694-00 • 014-0347-00 Male Branch Tee .. Used on units with Serial Numbers: ET7342... Plunger (120V/60Hz) .................... 1 • Replmt.................... 1 Solenoid Valve (120V/60Hz) [Fill] ....... • • 014-0235-03 • Replacement Coil (120V/60Hz) .... 1 • Replmt....... 1 Barb Fitting Elbow ... Plunger (120V/50-60 FWR) ... will be marked FWR)....... • 014-0218-01 Male Elbow .. 1 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev. 1 • Replacement Coil (120V/60Hz) .... GB1130....... 029-1271-00 1 2 3 4 Manifold Assembly (120V/60Hz) (includes items 2 thru 8) 029-1271-01 Manifold Assembly (230V/50Hz) (includes items 2 thru 8) 040-0010-74 Screw (Apply Loctite #042-0024-02) ............A............. 1 • Replacement Coil (120V/50-60 FWR) .............................. 1 Male 90° Elbow ........... FP1076. 1 Solenoid Valve (230V/50Hz) [Fill] ........ • 014-0184-00 Male 90° Elbow ............ • • 014-0235-04 • Replacement Plunger ............................................ examine the existing valve to determine if it was Full Wave Rectified (if so....................... ... Solenoid Valve{120V/60Hz} ................ 002-0365-00 • 014-0236-08 • 014-0236-10 • 014-0236-09 • 014-0236-11 • 002-0694-00 050-2657-00 014-0201-00 040-0010-74 Description Qty.... Plunger (120V/60Hz) .................. 1 Solenoid Valve {120V/60Hz} (Includes Item 2 ............... 1 • Replacement Coil (120V/50-60 FWR) ............................. 1 Screw (Apply Loctite #042-0024-02) .......... 1 Spacer ...... will be marked FWR). 1 Item 8 9 10 11 Part No............ examine the existing valve to determine if it was Full Wave Rectified (if so....... 1 Reducer Nipple .............. Plunger & Coil (FWR) ... 1 Male 90° Elbow .................. 1 • Replmt........... 1 Reducer Fitting ............ 8/04 Page 6-23 Printed in U........................................................................ ............ Plunger (120V/50-60 FWR) ...... Male Connector ........ 1 • Replmt.. 1 Street Elbow ................. 1 Male 45° Elbow ............. 1 • Replacement Coil & Plunger .................. 014-0183-01 002-0519-00 • 014-0275-02 014-0194-00 014-0276-00 014-0234-00 014-0184-01 Description Qty............. 2 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev................................. 1 Male Branch Tee ......... 1 • Replacement Coil (120V/60Hz) ...Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D M11D Manifold Components A 1 4 5 6 2 3 8 7 C 10 9 B 11 NOTE When replacing components in the solenoid...............A..... MA202207 Used on Units with Serial Numbers GC1000 thru GC1093 GD1000 thru GD1102 Item 1 2 3 4 5 6 7 Part No....................................... 1 • Replmt.....................S... ...... 1 Reducer Fitting ..................... 002-0365-00 • 014-0236-08 • 014-0236-10 • 014-0236-09 • 014-0236-11 • 014-0236-04 • 002-0694-00 050-2657-00 014-0347-00 040-0010-74 Description Qty............................ 1 • Replacement Coil (120V/60Hz) ...S..................... .......................................... Male Connector .. 1 Item 8 9 10 11 Part No..............Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D M11D Manifold Components A 1 4 5 6 2 3 8 7 C 10 9 B 11 NOTE When replacing components in the solenoid.thru present Item 1 2 3 4 5 6 7 Part No..................... 1 Reducer Nipple .......... 1 Screw (Apply Loctite #042-0024-02) .. 2 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev 9/04 Page 6-23.....1 Printed in U.. will be marked FWR).... 1 Solenoid Valve {120V/60Hz} [Vent] (Includes Item 2 ....... 1 Male 90° Elbow ........... Plunger & Coil (FWR) .. MA510900 Used on Units with Serial Numbers GC1094 & GD1103 ........ 1 • Replmt.............. examine the existing valve to determine if it was Full Wave Rectified (if so... Solenoid Valve{120V/60Hz} [Fill] ... 1 • Replmt. 1 Barb Fitting ....... 1 • Replacement Plunger ................ 1 • Replacement Coil & Plunger ............. Plunger (120V/50-60 FWR) ..... 1 • Replmt..........A.............................................. 1 • Replacement Coil (120V/50-60 FWR) ...... Plunger (120V/60Hz) ..................................................... 014-0183-01 002-0519-00 • 014-0275-02 014-0194-00 014-0276-00 014-0234-00 014-0184-01 Description Qty................. 1 Male Branch Tee ................. 1 Street Elbow ........ 1 Spacer (Used with Flat Surface Base) ... ........ Ref Gasket .......... 1 H225617 050-3340-00 041-0250-18 040-0010-75 Qty............ 1 Screw ............................................................................ 1 Printer Harness Clip . 2 Heat Element-{120V} (Incl.........................................................................Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D Electrical Components 9 1 33 13 8 6 2 10 12 19 7 18 14 11 15 22 23 24 31 32 21 17 16 20 26 25 30 5 27 28 3 4 29 MA202305 Used on Units with Serial Numbers ES1000 thru ES1346 ET1000 thru ET1094 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No......... 2 Lockwasher ............................. 1 Spacer Assembly ........................................................ Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-24 Printed in U.......................................................... 1 Display Gasket .................................................... 1 Harness .... 2 Insulator ....................................................... 1 Chamber Level Sensor Harness ................................................................... 2 Nut (Included with Item 26) .. 1 Thermostat ..... Gaskets) ............................................... 3 Locknut ..................................................................... Ref Item Part No.......... 1 Heater Bracket .................................................. 2 Temperature Probe Assembly (Refer to "Plumbing & Sensor Components Elsewhere) ................. 1 PCB/Heater Harness .........................PCB/Printer .......................................................... 1 Nut .... 6 Display PC Board .......... 1 Screw ............................... 1 Screw .......... 1 Ribbon Connector ........................... 1 Solenoid-{120V} ..... ...............................S.. 1 Switch Assembly (Refer to "Pressure Vessel Components" Elsewhere) ... Ref Control PC Board (Refer to "Control PC Board" Elsewhere) ............................ Description 18 19 20 21 22 23 24 015-0257-02 015-0654-00 040-0010-74 053-0455-00 053-0295-01 041-0010-04 25 26 27 28 29 30 31 32 33 H98137 002-0505-00 H97971 045-0001-56 Flex Guard Tubing . 1 Display Overlay ........................... 1 Cap Plug .........................A.......................................................... 1 Washer .............. 1 Screw ................ 015-0639-00 002-0370-00 030-0916-00 002-0363-03 015-0646-00 040-0006-04 002-0369-00 053-0454-00 061-0272-01 015-0978-00 053-0440-00 053-0389-00 040-0010-46 015-0657-00 Description Qty...... 2 Bracket ........ Ref AC Connector Receptacle ................................ 1 Standoff ............................... Cordset (Refer to W/D in Section 5) .............................. .................................... 1 Screw (Apply Loctite #042-0024-00) ........................................................................................S............................... 1 Switch Assembly (Refer to "Pressure GC1000 thru GC1018 Item Part No............ 1 Solenoid-{230V} .............................................................. 17 18 19 20 21 22 23 24 015-0257-02 015-0654-00 040-0010-74 053-0455-00 053-0295-01 041-0010-04 25 26 H98137 002-0505-00 002-0505-01 H97971 045-0001-56 27 28 29 30 31 32 050-3503-00 050-3340-00 041-0250-18 GD1000 thru GD1015 Description Qty...........................................A........................... 1 Chamber Level Sensor Harness .............. 1 M11D Display Overlay ........................... 015-0639-00 002-0370-00 057-0426-00 002-0363-03 002-0363-04 040-0010-75 040-0006-04 002-0369-02 053-0454-00 061-0272-01 061-0531-00 061-0272-00 061-0272-02 11 12 015-1096-00 13 14 15 16 053-0389-01 040-0010-46 015-0657-00 Description ET1095 thru ET3317 Qty................ 1 Standoff ..... 2 Heat Element-{120V} (Incl................... 6 Display PC Board ................ Gaskets) ............ Ref Control PC Board (Refer to "Control PC Board" Elsewhere) .......... 1 Washer ................... ...................................................................... 1 Thermostat ..................................... 1 Display Gasket .............. 3 Locknut .......1 Printed in U........................... Ref Gasket ................. 2 Thermostat Bracket .........................Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D Electrical Components 10 9 8 1 6 13 7 2 11 12 19 14 15 22 23 24 18 31 32 17 21 16 20 26 25 30 5 27 28 3 4 29 MA202308 Used on units with Serial Numbers: ES1347 thru ES3020 Item 1 2 3 4 5 6 7 8 9 10 Part No......................... 1 Heat Element-{230V} (Incl......... 1 Flat Cable EMI Suppression Core (Used On Certain Export Units) ......... Ref AC Connector Receptacle ............. 1 Printer Harness Clip ....................... 1 Heater Bracket ......... 1 Spacer Assembly ....................... Vessel Components" Elsewhere) ...............................PCB/Printer (Refer to "Printer Components" Elsewhere) ............................................ Cordset (Refer to W/D in Section 5) .............. 1 Harness ................... 2 Temperature Probe Assembly (Refer to "Plumbing & Sensor Components Elsewhere) ................................................. 1 Screw ........ 2 Lockwasher ............................................................................................. 1 M11 Display Overlay (metric) .... Ref Flex Guard Tubing .................. 2 Nut (Included with Item 26) ................. 1 Screw .. 1 Screw ........................................... 1 Nut .. Gaskets) .. 1 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-24................. 2 Insulator ...... 1 Solenoid-{120V} ............... 1 PCB/Heater Harness .......... 1 M11 Display Overlay (French ) ................. 1 M11 Display Overlay .. .......................... 1 Flat Cable EMI Suppression Core (Used On Certain Export Units) .............................. 1 M11 Display Overlay (French) .............. 1 Printer Harness Clip ............... 2 Heat Element-{120V} (Incl........................................ 1 Display Gasket .................................Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D Electrical Components 10 9 8 1 6 11 7 33 2 12 18 13 21 17 22 30 31 23 14 16 20 15 19 32 25 1 24 29 5 26 27 3 4 28 MA374706 Used on units with Serial Numbers: ES3021 thru ES7392 FR1000 thru FR1356 Item 1 2 3 4 5 6 7 8 9 10 Part No............................................................................................. 2 Insulator ..2 Printed in U. Gaskets) ...... 1 PCB/Heater Harness ......... 17 18 19 20 21 22 23 015-0257-02 015-0654-00 040-0010-74 053-0455-00 053-0295-01 041-0010-04 24 25 H98137 002-0505-00 002-0505-01 H97971 045-0001-56 26 27 28 29 30 31 32 33 050-3503-00 050-3340-00 041-0250-18 015-1137-00 053-0389-01 Description Qty.......... 2 Temperature Probe Assembly (Refer to "Plumbing & Sensor Components Elsewhere) ......................... 1 Washer ............... Units Only) .......................................... 1 Heat Element-{230V} (Incl..................... 1 Nut ............ 1 M11 Display Overlay (metric) ................. 1 Solenoid-{120V} ..... 1 Heater Bracket ......................................... 3 Locknut ...... Ref Gasket ....................................................................... 1 Thermostat .... 1 Chamber Level Sensor Harness ............... 1 Standoff ....................... 6 Display PC Board .......... 1 Spacer Assembly ...... 1 Harness ... Ref AC Receptacle (230V.................. 1 Screw .................. 1 Solenoid-{230V} ............... 1 Strain Relif Bushing (120V.S................................A................................................. 2 Lockwasher ............... 2 Thermostat Bracket .. 1 M11 Display Overlay .............. 1 Screw ........................................................ PC Board" Elsewhere) ..................... 1 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-24. 2 Nut (Included with Item 26) ...... Ref Control PC Board (Refer to "Control Item FP1000 thru FP1143 GB1000 thru GB1128 Part No................................ Ref Flex Guard Tubing .................................... 015-0639-00 002-0370-00 057-0426-00 002-0363-03 002-0363-04 040-0010-75 040-0006-04 002-0369-02 053-0454-00 061-0272-01 061-0272-00 061-0272-02 11 12 015-1096-00 13 14 15 040-0010-46 015-0657-00 16 Description ET3318 thru ET10311 Qty............................... Gaskets) .......... .........PCB/Printer (Refer to "Printer Components" Elsewhere) .. 1 Screw .......................................................................................... 1 Switch Assembly (Refer to "Pressure Vessel Components" Elsewhere) .. Cordset (Refer to W/D in Section 5) ................. Units Only) ......... 1 Screw (Apply Loctite #042-0024-00) .......................................... ...............................................................3 Printed in U................... 1 Display Gasket ............................................................................. Control PC Board (Refer to "Control PC Board" Elsewhere) ......... 1 Screw .......... 1 Thermostat ..................................................................................................................PCB/Printer (Refer to "Printer Components" Elsewhere) ..................Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D Electrical Components 10 9 2 8 6 30 11 7 1 18 12 13 21 22 23 19 17 5 16 20 25 14 15 24 29 26 27 3 4 28 MA374707 Used on Units with Serial Numbers: GC1019 thru GC1155 GD1016 thru GD1192 Item Part No... Ref Gasket ......................................... 2 Heat Element (Includes Gaskets) .............................................. 1 Chamber Level Sensor Harness ......................... 2 Lockwasher .... Ref Item Part No.................................................................. Cordset (Refer to "Wiring Diagrams" in Section 5) ... 1 Flat Cable EMI Suppression Core (Used On Certain Export Units) ........................................ 2 Temperature Probe Assembly (Refer to "Plumbing & Sensor Components Elsewhere) ........................................................................................... 1 PCB/Heater Harness ............................ 1 Switch Assembly (Refer to "Pressure Vessel Components" Elsewhere) ..... 1 2 3 4 5 6 7 8 9 10 11 015-1137-00 002-0370-00 057-0426-00 041-0250-18 040-0010-75 040-0006-04 002-0369-02 053-0454-00 061-0531-00 12 015-1096-00 13 14 15 040-0010-46 015-0657-00 Description Qty....... Ref Flex Guard Tubing ......... 1 Screw (Apply Loctite #042-0024-00) .. 1 Insulator ..... 1 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-24..................... 1 Printer Harness Clip ................................ 1 Harness ... 2 Nut (Included with Item 26) ............................................ ....... 2 Thermostat Bracket ...... 1 Standoff ....... 1 Display Overlay ....... 6 Display PC Board ................................................ 16 17 18 19 20 21 22 23 015-1395-00 015-0654-00 050-3340-00 053-0455-00 053-0295-01 041-0010-04 24 25 26 27 28 29 30 H98137 002-0505-00 H97971 045-0001-56 050-3503-00 053-0389-01 Description Qty.........A............ 1 Washer ....................... 1 Spacer Assembly ........ 3 Locknut ......................... 1 Nut ............................... 1 Screw ............S..................... 1 Heater Bracket ............ Ref Strain Relif Bushing . .............. Units Only) .................................................................................... 2 Insulator ............................... NP1000 Part No................................................Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D Electrical Components 10 9 8 1 6 11 7 31 2 12 18 13 21 14 17 22 16 23 20 15 19 30 25 1 24 29 5 26 27 3 4 28 MA374708 Used on units with Serial Numbers: ES7393......... Gaskets) ................ 1 Solenoid-{120V} (M11 only) ...........PCB/Printer (Refer to "Printer Components" Elsewhere) . 1 PCB/Heater Harness . 2 Lockwasher ......... 2 Temperature Probe Assembly (Refer to "Plumbing & Sensor Components Elsewhere) ........................ 1 Solenoid-{230V} (M11 only) ................................ FR1357....... 1 Flat Cable EMI Suppression Core (Used On Certain Export Units) .......... Units Only) ....................................................................... 1 Display Gasket ................................. 1 M11 Display Overlay (metric) .... Cordset (Refer to W/D in Section 5) ............... 1 Standoff .... 1 Strain Relif Bushing (120V........................... 1 Switch Assembly (Refer to "Pressure Vessel Components" Elsewhere) .......... Gaskets) .. 1 Screw (M11 only) ................ Control PC Board (Refer to "Control PC Board" Elsewhere) ........ 2 Nut (Included with Item 26) ............ 1 Harness ................ 1 M11 Display Overlay (French) .............................................4 Printed in U....... 1 Screw .......... 1 Printer Harness Clip ..... 1 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-24............. 3 Locknut ....................... Ref GC1156..................... GB1129.............................................. 2 Heat Element-{120V} (Incl............. Item 1 2 3 4 5 6 7 8 9 10 Part No...... 015-0639-00 002-0370-00 057-0426-00 002-0363-03 002-0363-04 040-0010-75 040-0006-04 002-0369-02 053-0454-00 061-0272-01 061-0531-00 061-0272-00 061-0272-02 11 12 015-1096-00 13 14 15 040-0010-46 015-0657-00 ET10312....A. 1 Chamber Level Sensor Harness ......................................thru present Qty... Ref AC Receptacle (230V........ Ref Gasket ......... 1 M11D Display Overlay .......... 1 M11 Display Overlay ................... Item GD1193................................... 16 17 18 19 20 21 22 23 015-0257-02 015-0654-00 040-0010-74 053-0455-00 053-0295-01 041-0010-04 24 25 H98137 002-0505-00 002-0505-01 H97971 045-0001-56 26 27 28 29 30 31 050-3503-00 015-1137-00 053-0389-01 Description ...S............ 1 Spacer Assembly ................. 1 Heat Element-{230V} (Incl.............................. Description FP1144..... 6 Display PC Board ............. .................... 1 Thermostat ....................... 1 Washer ..... 2 Thermostat Bracket .... Qty... 1 Screw (Apply Loctite #042-0024-00) ...... Ref Flex Guard Tubing ..... 1 Screw .................................... . 1 • M11 EPROM ................. Item Part No..... 1 • Line Fuse (15 amp/250 V) {Used on 115 V Units Only} .. Description 002-0501-00 Control PC Board ...... Ref Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev 5/03 Page 6-25 Printed in U.....A. Ref......Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D M11 Control PC Board 1 2 4 3 MA222001 Used on Units with Serial Numbers ES1000 thru ES1346 ET1000 thru ET1094 Item 1 Part No...... 2 • 2 Position Jumper .......... 2 3 • 015-0346-08 • 015-0346-07 4 • • Printer Fuse (3 amp/250 V) ....S......................................115 V (Includes Items 1thru 3) {Old Board Replaced By New Board) .... Description Qty................................... • Qty... . .... Description • 015-0346-07 • Line Fuse (15 amp/250 V) {Used on 115 V Units Only} ...1 Printed in U...... ...........S......................... 1 • M11 EPROM .............. Item 3 Part No... 2 • 015-0346-11 Qty....... • Printer Fuse (3 amp/250 V) ............................A... 5/03 Page 6-25.. Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev.... 1 • • 015-0346-08 Qty................... 2 • Line Fuse (8 amp/250 V) {Used on 230 V Units Only} ... Description 002-0501-01 M11 Control PC Board {230 V Domestic} (Includes Item 1thru 3) ..............Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D M11 Control PC Board 1 2 3 MA281100 Used on Units with Serial Numbers: GB1000 thru GB1109 Item 1 2 Part No... Ref..... ................. 1 M11 Control PC Board {230 V Domestic} (Includes Item 1thru 3) [Used on Serial Number Prefix "FP & FR"] ....... GB1110..............Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D M11 Control PC Board 1 2 3 MA281100 Used on Units with Serial Numbers: ES1347.................. Item 1 2 3 Part No.........thru present Item Part No... Description • • 015-0346-08 • 015-0346-07 • M11 EPROM .........2 Printed in U...... 2 • Line Fuse (8 amp/250 V) {Used on 230 V Units Only} ...S. NP1000 . 1 M11 Control PC Board {230 V Domestic} (Includes Item 1thru 3) [Used on Serial Number Prefix "GB & NP"] ..A........ ET1095............ Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev................... ... 5/03 Page 6-25... FR1000... Description 002-0501-00 M11 Control PC Board {115 V Domestic} (Includes Item 1thru 3)[Used on Serial Number Prefix "ES & ET"] ....... FP1000.. 2 • 015-0346-11 Qty...... 1 • Line Fuse (15 amp/250 V) {Used on 115 V Units Only} . • Printer Fuse (3 amp/250 V) ... 1 002-0501-01 002-0501-03 Qty... Ref...... ......Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D M11D Control PC Board 1 2 3 Item 1 2 Part No....... Ref........ Description 002-0501-02 M11D Control PC Board {115 V Domestic} (Includes Item 1thru 3) ............. • Printer Fuse (3 amp/250 V) ....... Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev 5/03 Page 6-26 Printed in U............. Description • 015-0346-07 • Line Fuse (15 amp/250 V) {Used on 115 V Units Only} ....... 1 • • 015-0346-08 Qty...... .................. 2 • 015-0346-11 Qty.. 1 • M11 EPROM ................S....................A....... Item 3 Part No........ 2 • Line Fuse (8 amp/250 V) {Used on 230 V Units Only} .............. Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D M11 Labels and Decals 5 12 11 4 6 9 2 10 7 13 1 3 8 MA202512 Item 1 2 3 4 5 6 7 Part No. Description 061-0203-00 061-0516-00 061-0477-00 Electrical Shock Label (English) ............ Electrical Shock Label (French) ........... Patent Label .......................................... Serial Number Label (Front) .................. Serial Number Label (Rear) ................... M11 Warning Label P.R. Valve(English) M11 Warning Label P.R. Valve(French) M11 Warning Label (English) ............... M11 Warning Label (French) ............... Hot Surface Label ................................. Caution / Hot Label (French) ................ 061-0309-00 061-0514-00 061-0381-00 061-0512-00 061-0726-00 061-0515-00 Qty. 1 1 1 1 1 1 1 1 1 1 1 Item Part No. Description Qty. 8 9 061-0311-00 061-0624-00 10 11 061-0441-00 061-0513-00 061-0782-00 12 13 14 15 061-0733-00 061-0654-00 004-0068-00 004-0254-00 Water Level Label .................................. 1 UL/CUL 507U Label (Used on select units only) ................................... 1 M11 Operation Label (English) ............. 1 M11 Operation Label (French) ............. 1 CE Representative Label (Used on select units only) ................................... 1 Label - C.E. ........................................... 1 Caution Label ........................................ 1 Laminated Instruction Sheet (Not Shown) 1 Quick Reference Sheet (Not Shown) ..... 1 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev. 3/03 Page 6-27 Printed in U.S.A. Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D M11D Labels and Decals 5 11 9 6 4 10 2 7 1 3 8 MA202511 Item 1 2 3 4 5 6 7 Part No. Description 061-0203-00 061-0477-00 Electrical Shock Label ........................... Patent Label .......................................... Serial Number Label (Front) .................. Serial Number Label (Rear) ................... Warning Label P.R. Valve ...................... Warning Label ....................................... Hot Surface Label ................................. 061-0309-01 061-0532-00 061-0726-00 Qty. 1 1 1 1 1 1 1 Item 8 9 10 11 12 13 Part No. Description Qty. 061-0311-00 061-0624-00 061-0533-00 061-0654-00 004-0068-00 004-0254-00 Water Level Label .................................. 1 UL/CUL 507U Label ............................. 1 Operation Label ..................................... 1 Caution Label ........................................ 1 Laminated Instruction Sheet (Not Shown) 1 Quick Reference Sheet (Not Shown) ..... 1 Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Rev. 3/03 Page 6-28 Printed in U.S.A. Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D Printer Components 3 4 2 5 8 7 OF F ON /F EE D 1 MA203302 Item 1 2 3 4 5 Part No. Description 9A155001 • 053-0506-00 • 060-0008-00 • 053-0507-00 • 053-0505-00 Accessory Printer (Incl. Items 2 thru 7) . • Arbor ................................................... • Paper Roll ........................................... • Cover .................................................. • Printer Cartridge .................................. Qty. 1 1 1 1 1 Item Part No. Description 6 • 002-0371-00 7 8 • 015-0978-00 • 053-0389-01 • Cartridge/Paper Kit (Includes Two Rolls of Paper and One Cartridge ........ 1 • Printer Wiring Harness ........................ 1 • Printer Harness Clip ............................. 1 Qty. Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-29 Printed in U.S.A. .....S.D.D...................... FP1000 thru FP1073 GD1000 thru GD1068 Item Part No... 1 002-0396-01 7 8 9 10 FR1000 thru FR1204 050-2643-00 9A225001 9A226001 9A306001 Qty......... AR Large Tray . 1 Tray Plate ......... .. AR Sterilizer Cleaner-Midmark (12 Bottle Case with M.......................................... 2 Sterilizer Cleaner-Ritter (Single Bottle with M............ Description 002-0396-00 Sterilizer Cleaner-Midmark (Single Bottle with M...... 1 Small Tray .S. AR 002-0269-01 Qty.......... Description 9A215001 9A215002 050-3920-00 050-3919-00 050-2644-00 002-0269-00 M11 Horizontal Cassette Rack Acces. ......... 1 M11 Vertical Cassette Rack Acces.......D................... Trays....................................................Sheet) ......Sheet) ........... Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-30 Printed in U..... 1 Sterilizer Pouch Rack .... 2 Sterilizer Deep Tray .......A.... AR Sterilizer Cleaner-Ritter (12 Bottle Case with M...S......... and Cleaner MA203205 Used on units with Serial Numbers: ES1000 thru ES5001 GB1000 thru GB1109 Item 1 2 3 4 5 6 ET1000 thru ET6434 GC1000 thru GC1074 Part No.....................D...............Sheet) ... 1 Wire Tray Rack .Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D Racks..........Sheet) ......................S..................... 1 Large Casette Tray ......... ......S................. .. 1 Large Casette Tray .. Item GC1075..Sheet) ....... ..........Sheet) ..................Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D Racks... Part No.....Sheet) ............ Description 9A215001 9A215002 050-3920-00 050-3919-00 050-4260-00 002-0269-00 M11 Horizontal Cassette Rack Acces.... 1 Sterilizer Pouch Rack ......... FP1074...............................D.... 1 M11 Vertical Cassette Rack Acces.............................. GB1110......... FR1205.S.......................... Trays.S................. and Cleaner MA203205 Used on units with Serial Numbers: ES5002............D... 1 Small Tray ...Sheet) ....S.S.......... AR Large Tray ......A..... AR Sterilizer Cleaner-Ritter (12 Bottle Case with M..D........ Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-30..... 2 Sterilizer Deep Tray ..................1 Printed in U.............. 2 Sterilizer Cleaner-Ritter (Single Bottle with M..................... 1 Tray Plate .......... 1 002-0396-01 7 8 9 10 GD1069 050-4259-00 9A225001 9A226001 9A306001 Qty.......thru present Part No........ Description 002-0396-00 Sterilizer Cleaner-Midmark (Single Bottle with M.... AR Sterilizer Cleaner-Midmark (12 Bottle Case with M.. AR 002-0269-01 Qty... 1 Wire Tray Rack .S.. ........... .........D.................... Item 1 2 3 4 5 6 ET6435............. 6.....................6........... Ritter (Not Shown) ....... 8a) ......4.............3... 2 002-0531-00 Packaging Kit ....Midmark (incl...7.... Midmark (Not Shown) .............3.... 1 1 1 1 1 1 1 1 2 Item 8b 8c Part No...... Poly Bag ... Cardboard Box ........... Skid . Description Qty............................ Label...... items 2.......5..5......... Bottom Pad (includes item 7) ...... Ref 002-0531-01 Qty...7.............4. 003-1030-00 003-1032-00 063-9983-00 066-0844-00 054-0317-00 053-0061-01 077-0033-00 054-0317-00 061-0719-00 M11 Installation & Operation Manual ................ items 2. M11D Installation & Operation Manual .............. Always Specify Model & Serial Number © Midmark Corporation 2002 SF-1827 Page 6-31 Printed in U...... Speed Clean Material Data Safety Sheet Top Pad (includes item 4) ....... EMS (Not Shown) .............A.Return To Table Of Contents SECTION VI PARTS LIST M11 / M11D Packaging 7 5 6 4 3 1 2 Item 1 2 3 4 5 6 7 8a MA202405 Part No........ Description 061-0719-01 061-0719-02 Label.....................Ritter (incl.. 8b) .... 2 Label...... Ref Packaging Kit .......... ..S................. .Return To Table Of Contents SECTION VI PARTS LIST This page intentionally left blank. please let us know! Page(s) and Paragraph(s) Needing Changed: Description of Error or Desired Change: Please fax or mail a copy of this completed comment sheet to: Midmark Corporation ATTN: Technical Publications Department 60 Vista Drive Versailles. addition. We are sure that our manuals will fill all of your needs when you are performing scheduled maintenance. or deletion to a manual.Return To Table Of Contents COMMENTS The Technical Publications Department of Midmark Corporation takes pride in its publications. However.A. if you find any errors or feel that there should be a change. . servicing.S. Ohio 45380 Fax: (937) 526-5542 © Midmark Corporation 2000 SF-1621 Page 7-1 Printed in U. or repairs on a Midmark product. PART # DESCRIPTION OTHER METHOD OF SHIPMENT UPS FED EX NEXT DAY A.A.M. EMERGENCY ORDER . #: DATE: NAME: SHIP TO: ADDRESS: CITY.S. 2ND DAY 2ND DAY GROUND ECONOMY (SPECIFY COLOR OF ITEM IF APPLICABLE) COLOR CODE PRICE/PER TOTAL COST: $ © Midmark Corporation 2000 Rev.: CONTACT: PHONE: NON-EMERGENCY ORDER .M. NEXT DAY A. E.Return To Table Of Contents FAX ORDERING FORM (SERVICE PARTS ONLY) NOTES: • • ALL BLOCKED AREAS MUST BE COMPLETED.O. ATTENTION: SERVICE DEPARTMENT FAX#: 877-249-1793 ACCT #: P.M. SEND NOTIFICATION IF PARTS ARE NOT AVAILABLE TO SHIP WITHIN 24 HOURS VIA E-MAIL OR FAX TO: QTY.S. 1/07 Page 7-2 Printed in U. NEXT DAY P.T).M. ST. NEXT DAY P. USE FOR NON-WARRANTY FAX ORDERS ONLY. WARRANTY ORDERS MUST BE TELEPHONED IN (1-800-MIDMARK).TO SHIP WITHIN 24 HOURS IF PART(S) IN STOCK (IF ORDER IS RECEIVED BEFORE 1:00 P.M. .TO SHIP WITHIN 72 HOURS IF PART(S) IN STOCK. Return To Table Of Contents . Ohio 45380-0286 937-526-3662 Fax 937-526-5542 midmark.S.O.Documark.com for latest revision. Refer to www. . © Midmark Corporation .Return To Table Of Contents Midmark Corporation 60 Vista Drive P. Box 286 Versailles.com Subject to change without notice.A.2005 Printed in U.