AFFILIATED INSTITUTIONSANNA UNIVERSITY TIRUNELVELI : TIRUNELVELI 627 007 REGULATIONS - 2009 CURRICULUM I TO IV SEMESTERS (FULL TIME) M.E. MANUFACTURING ENGINEERING SEMESTER I SL. COURSE No CODE THEORY MA912 1 2 MF911 3 MF912 COURSE TITLE Numerical Methods and Graph Theory Advanced Materials Technology Automated Computer Integrated Manufacturing Systems Advanced Manufacturing Processes Elective I Elective II CIM Lab TOTAL SEMESTER II SL. COURSE No CODE THEORY 1 MF921 2 MF922 COURSE TITLE Robot Design & Programming Manufacturing Metrology and Quality Control Metal Forming Processes MEMS & Nanotechnology Elective III Elective IV Automation Lab TOTAL L 3 3 3 3 3 3 0 18 T 0 0 0 0 0 0 0 0 P 0 0 0 0 0 0 4 4 C 3 3 3 3 3 3 2 20 L 3 3 3 3 3 3 0 18 T 1 0 0 0 0 0 0 1 P 0 0 0 0 0 0 3 3 C 4 3 3 3 3 3 2 21 4 MF913 5 E1 6 E2 PRACTICAL 7 MF916 3 MF923 4 MF924 5 E3 6 E4 PRACTICAL 7 MF926 1 SEMESTER III SL. COURSE No CODE THEORY 1 E5 2 E6 3 E7 PRACTICAL 4 MF931 COURSE TITLE Elective V Elective VI Elective VII Project Work Phase I TOTAL SEMESTER IV SL. COURSE No CODE PRACTICAL 1 MF941 COURSE TITLE Project Work Phase II TOTAL L 0 0 T 0 0 P 24 24 C 12 12 L 3 3 3 0 9 T 0 0 0 0 0 P 0 0 0 12 12 C 3 3 3 6 15 TOTAL CREDITS TO BE EARNED FOR THE AWARD OF THE DEGREE 21+20+15+12 = 68 2 ELECTIVES FOR M.E.MANUFACTURING ENGINEERING SL. No 1 2 3 4 5 6 COURSE CODE MF950 MR914 MF952 MF953 MF954 MF955 COURSE TITLE SEMESTER I Finite Element Application in Manufacturing Fluid Power Automation Design for Manufacture and Assembly Materials Management & Logistics Advances in Casting and Welding Processes Metal Cutting Theory and Practice SEMESTER II Probability & Statistics Manufacturing System Simulation Optimization Techniques in Engineering Industrial Ergonomics Polymers and Composite Materials Non-Destructive Evaluation SEMESTER III Artificial Intelligence Lean Manufacturing system and Implementation Quality & Reliability Engineering Computer Aided Product Design Financial management Rapid Manufacturing Manufacturing Management L 3 3 3 3 3 3 T 0 0 0 0 0 0 P 0 0 0 0 0 0 C 3 3 3 3 3 3 7 8 9 10 11 12 MA920 MF957 MF958 MF959 MF960 MF961 3 3 3 3 3 3 0 0 0 0 0 0 0 0 0 0 0 0 3 3 3 3 3 3 13 14 15 16 17 18 19 MF962 MF963 MF964 MF965 MF966 MF967 MF968 3 3 3 3 3 3 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3 3 3 3 3 3 3 3 S. 1985. Froberg..K.E.K. Iyengar. Milnes PredictorCorrector methods – Boundary value problems by Finite difference method. C. 3.. M. M. Interpolation and Numerical Integration. 1987. Wiley Eastern Ltd. REFERENCES: 1. Numerical Mathematics. UNIT I SYSTEMS OF EQUATIONS 12 Simultaneous linear equations – Direct method – LU decomposition methods . and Jain..E.S.. Gauss Jordan methods – Iterative methods – Jacobi and Gauss-Seidel methods. Numerical Methods for Scientific & Engineering computation. Numerical Methods for Scientific & Engineering computation. Jain. tree and Cut-sets.K.. OBJECTIVES: The engineers will have an exposure on various topics such as Systems of Equation. Bondy. R. The Benjamin/Cummings Publishing Co. Graph Theory with Applications. 2...K. J.R. and Jain. Inc.MA9222 NUMERICAL METHODS AND GRAPH THEORY LTPC 3 104 AIM: To solve some engineering models and problems by using Numerical Analysis and Graph Theoretical concepts. 1999. Jain.. UNIT III NUMERICAL METHODS FOR ODE 12 Single step methods – multi step methods – Taylor series and Euler methods – Runge Kutta method of fourth order – Multi step methods – Adams-Bashforth. the Benjamin/Cummings Publishing Co.R. Fundamentals of Graphs.R.Complements – Graph isomorphism – vertex degree: Eulerian graphs – Planar graphs – Hamiltonian paths.K. 4 . UNIT V TREES AND ALGORITHMS 12 Kruskal’s algorithm – Dijkstra’s shortest path algorithm. Pearson Education Inc. 1987. Inc. 2.K. Froberg.Gauss elimination.. Iyengar. 3.P.A. Numerical Mathematics.... Prim’s algorithm – Transport Networks.. Discrete and Combinatorial Mathematics. TOTAL : 60 PERIODS TEXT BOOKS: 1.. UNIT II INTERPOLATION AND INTEGRATION 12 Hermite’s interpolation – Cubic Spline Interpolation – Gaussian – Numerical Integration – Trapezoidal and Simpson rules – Newton-Cotes formula – Gaussian quadrature – cubature. R. C.. 1985. S. UNIT IV FUNDAMENTALS OF GRAPHS 12 Graphs – sub graphs . Macmillan. Wiley Eastern Ltd. Graphs Algorithms to understand their applications in engineering problems. Initial and Boundary Value Problems. Grimaldi R. U. and Murthy. Ni and Ti aluminides – smart materials. Mechanical Metallurgy.Dieter. properties and applications of engineering polymers – Advanced structural ceramics. Thomas H. cost basis and service requirements – Selection for mechanical properties. fibre and dispersion strengthening. UNIT III SELECTION OF MATERIALS 10 Motivation for selection. strength. Si3N4 CBN and diamond – properties. SiC. UNIT I ELASTIC AND PLASTIC BEHAVIOR 10 Elasticity in metals and polymers Anelastic and visco-elastic behaviour – Mechanism of plastic deformation and non metallic shear strength of perfect and real crystals – Strengthening mechanisms. Mechanical Behaviour of Materials. High strength low alloy (HSLA) steel. McGraw Hill. shape memory alloys – Metallic glass and nano crystalline materials.MF9211 ADVANCED MATERIALS TECHNOLOGY L T P C 3 0 0 3 AIM: To impart knowledge on advance concepts of material technology OBJECTIVE: To enlight the PG students on elastic. procedure of failure analysis. foams. particle. WC. UNIT V NON METALLIC MATERIALS 7 Polymeric materials – Formation of polymer structure – Production techniques of fibers. McGraw Hill. fatigue and creep – Selection for surface durability corrosion and wear resistance – Relationship between materials selection and processing – Case studies in materials selection with relevance to aero. TIC. Effect of temperature. precipitation. TOTAL: 45 PERIODS REFERENCES: 1. stress intensity factor and fracture toughness – Toughening mechanisms – Ductile. processing and applications. (2nd edition). sources of failure. Transformation induced plasticity (TRIP) Steel. TaC. UNIT IV MODERN METALLIC MATERIALS 8 Dual phase steels. strain and strain rate on plastic behaviour – Super plasticity – Deformation of non crystalline materials. grain boundary strengthening. Al2O3. UNIT II FRACTURE BEHAVIOUR 10 Griffith’s theory. machinery and nuclear applications – Computer aided materials selection. low and high cycle fatigue test. marine. Maraging steel. work hardening. creep – Larson Miller parameter – Deformation and fracture mechanism maps – Fatigue. poly phase mixture. 1988 2. adhesives and coating – structure. solid solutioning. brittle transition in steel – High temperature fracture. Nitrogen steel – Intermetallics. auto. Courtney. George E. Effect of surface and metallurgical parameters on fatigue – Fracture of non metallic materials – Failure analysis. toughness. To train the PG students in selection of metallic and non-metallic materials for the various engineering applications. 2000 5 . crack initiation and propagation mechanisms and Paris law. plastic and fractured behaviour of engineering materials. CAM.G. ASM. Part delivery at workstations – Design for automated assembly – Overview of material handling equipments – Consideration in material handling system design – The 10 principles of Material handling. Storage system performance – storage location strategies – Conventional storage methods and equipments – Automated storage/Retrieval system and Carousel storage system Deadlocks in Automated manufacturing systems – Petrinet models – Applications in Dead lock avoidance. OBJECTIVE: To teach the role of computers in processing the information knowing across the various stages and various departments in a manufacturing concern. Material Selection in Mechanical Design. P.K. CAD/CAM and CIM .. 6. (4th Edition) Jaico.. R. UNIT I INTRODUCTION 6 Introduction to CAD. and Fumess.A.. 2002.F. work part transfer mechanisms – Fundamentals of Automated assembly system – System configuration. and Trojan. ASM Hand book. Crane.3. F. Butter Worth 2005. (10th Edition). Ashby M. MF9212 AUTOMATED AND COMPUTER INTEGRATED MANUFACTURING SYSTEM LT P C 3 0 0 3 AIM: To stress the role of computers in production. 3rd Edition. Flinn.A.. Charles. Automated Guided Vehicle system – Types of vehicles and AGVs applications – Vehicle guidance technology – Vehicle management and safety.. Engineering Materials and their Applications. UNIT III GROUP TECHNOLOGY AND FMS 10 Part families – Visual – Parts classification and coding – Production flow analysis – Grouping of parts and Machines by rank order clustering method – Benefits of GT – Case studies.Evolution of CIM – CIM wheel and cycle – Production concepts and mathematical models – Simple problems in production models – CIM hardware and software – Major elements of CIM system – Three step process for implementation of CIM – Computers in CIM – Computer networks for manufacturing – The future automated factory – Management of CIM – Impact of CIM on personnel – CIM status. 1999. 2001. Failure Analysis and Prevention. J. J. Conveyor systems – Types of conveyors – Operations and features.A.A. Butterworth-Heiremann. UNIT II AUTOMATED MANUFACTURING SYSTEMS 10 Automated production line – system configurations. (3rd edition). Selection and use of engineering materials. 6 . 4. Vol.11. 5.A. Groover. 5. 2. 2001. 1995. Key machine concept – Quantitative analysis of FMS – Bottleneck model – Simple and complicated problems – Extended Bottleneck model ..S. “Computer Integrated Manufacturing”... From design to process planning – classification of manufacturing processes – Selection of primary manufacturing processes – selecting among casting process. Ltd. “Principles of Process Planning”. PHI Learning Pvt. New Delhi.. Informations required. Typical process sheet – case studies in Manual process planning. Computer Aided Process Planning – Process planning module and data base – Variant process planning – Two stages in VPP – Generative process planning – Flow chart showing various activities in generative PP – Semi generative process planning.Y. 6. “Automation. Asia.. Mikell P.P.Retrg. James A. 4. 2007. Overview of Automatic identification methods – Bar code technology – Other Automatic data capture technologies. Production system and Computer integrated Manufacturing”. Pearson Education. Holier method. 2000. Alavudeen and Venkateshwaran.FMS – Components – workstations – FMS layout configurations – Computer control systems – FMS planning and implementation issues – Architecture of FMS – flow chart showing various operations in FMS – Machine cell design – Composite part concept. forming process and machining process. 3. and Narahari. “CAD/CAM/CIM” New Age International Publishers.Weill. Benefits. Prentice Hall of India Pvt. Herry W. Sequencing of operations according to Anteriorities – various examples – forming of Matrix of Anteriorities – case study. UNIT IV PROCESS PLANNING 10 Process planning – Activities in process planning. Prentice Hall of India Pvt. Ltd. New Delhi. 7. Viswanathan. “Computer Integrated Manufacturing”. 2000. Ltd.Kraebber. UNIT V TYPES OF PROCESS CONTROL AND AUTOMATIC DATA CAPTURE 9 Introduction to process model formulation – linear feed back control systems – Optimal control – Adaptive control –Sequence control and PLC. and Raju. Subramanian.. Radhakrishnan. TOTAL : 45 PERIODS REFERENCES: 1..S. Prentice Hall of India. Kant Vajpayee. 2008. Gideon Halevi and Ronald D. “Computer Integrated Manufacturing”... “Performance Modeling and Automated Manufacturing Systems”.N. Computer process control – Computer process interface – Interface hardware – Computer process monitoring – Direct digital control and Supervisory computer control.V. 2008. 7 .sizing the FMS ─ FMS applications. Chapman Hall. 4.ultrasonic machining – chemical machining – electro chemical machining – construction working principle – steps . 5. Standard Publishing Co.Julian W.circuits – tool design – merits. Advanced machining I. Surface Mount Technology. TOTAL: 45 PERIODS REFERENCES: 1.. demerits and applications . & Shan HS Modern Machining Processes. Jaeger R. CRC Press.Electric discharge machining – construction – principle – types – control . Pandey P. Nario Taniguchi – Nano technology – Oxford University Press 1996. demerits & applications. schmid. 1980 7.Hardner – 2002 3.types – process parameters – derivations – problems.diffusion – ion implantation – etching – metallization – bonding – surface and bulk machining – LIGA Process – Solid free form fabrication. More Madon.Electro chemical machining – ECG . 1988.MF9213 ADVANCED MANUFACTURING PROCESSES L T P C 3 0 0 3 AIM: To expose the students in the art of manufacturing new products due to the development of new materials and processes. Serope kelpekijian & stevan r. merits. The students will totally get a feel of the relevant suitable process while evaluating and deciding.– steriolithography SAW devices.. UK 1989. OBJECTIVE: To inform the students about the various alternative manufacturing processes available. Micro senors Mems & smart devices. 1997. demerits and applications.manufacturing process engg material – 2003 2.C. UNIT I NEWER MACHINING PROCESSES . Brahem T.F. Fundamentals of Microfabrication. To develop an altitude to look for the unconventional manufacturing process to machine To make them to understand and appreciate the latest manufacturing process for micro fabrication and devices. UNIT V MICROFABRICATION TECHNOLOGY 9 Wafer preparation – monolithic processing – moulding – PCB board hybrid & mcm technology – programmable devices & ASIC – electronic material and processing. Smith. UNIT III NEWER MACHINING PROCESS – III 9 Laser beam machining – Electron beam machining – Plasma arc machining – Ion beam machining – construction working principle types – process parameter – derivations – problems.C. UNIT IV FABRICATION OF MICRO DEVICES 9 Semiconductors – films and film depurification – Oxidation . merits. 6. Introduction to microelectronic fabrication Addison Wesley. UNIT II NEWER MACHINING PROCESS – II 9 Wire cut EDM .S.I 9 (Non thermal energy) – Abrasive machining – water jet machining . 8 . MF9214 AIM: CIM LAB L T P C 0 0 3 2 To impart the knowledge on training the students in the area of CAD/CAM. Torque. PLC. Temperature & Optical Transducers. Threading. Bearing 2. Jigs. Exercise on CNC Milling Machine: Profile Milling. the students has to submit a mini report and present his work before a Committee. Taper turning. Gears 4. Angular potentiometer. This can be either a software or hardware simulating a CIM element. Load cell. Couplings 3. CAM LABORATORY 1. 4. LVDT. Pressure sensors. At the end of the semester. Mirroring. Strain gauge. Mini project on any one of the CIM elements is to be done. Grooving & canned cycle 2. Exercise on CNC Lathe: Plain Turning. CAD LABORATORY 2D modeling and 3D modeling of components such as 1. Study of Sensors. Transducers & PLC: Hall-effect sensor. Step turning. OBJECTIVES: To teach the students about the drafting of 3D components and analyzing the same using various CAD/CAM softwares. Sheet metal components 5. Scaling & canned cycle. 3. TOTAL : 30 PERIODS 9 . Fixtures and Die assemblies. ‘Introduction to Robotics.B. Analysis. end effectors – types.MF9221 ROBOT DESIGN & PROGRAMMING LTPC 3 0 03 AIM: To impart knowledge in the area of Robot designing and programming in Robotic languages. 4. Computer Interfacing and Control’. double and multiple DOF robots – static force analysis of robots. pressure sensors – Contact and non contact sensors.Polynomial trajectory planning UNIT IV ROBOT PROGRAMMING & AI TECHNIQUES 9 Types of Programming – Teach Pendant programming – Basic concepts in A1 techniques – Concept of knowledge representations – Expert system and its components. Cartesian space description and trajectory planning – third order. 3. magnetostrictive actuators.K. 2002 10 . OBJECTIVES: To teach the students about the kinematic arrangement of robots and its applications in the area of manufacturing sectors. UNIT I INTRODUCTION 9 Definition. UNIT V ROBOT SENSORS AND ACTUATORS 9 Design of Robots – characteristics of actuating systems. Fundamental problems with D-H representation.Niku. selection applications. sensors. velocity. Applications’. 1988. control loops. differential motion and velocity of frames – Jacobian. position. forward and inverse – Kinematic equations. vision sensors. TOTAL: 45 PERIODS REFERENCES 1. controls and intelligence. system. ‘Industrial Robots. Industrial Robotics. Groover. dynamic equations for sing. McGraw – Hill International edition.) 1988 2. Differential Charges between frames: UNIT III ROBOT DYNAMICS AND TRAJECTORY PLANNING 9 Lagrangeon mechanics.P. Wesley E Snyder R. Types of robots – Classifications – Configuration. Trajectory planning – joint space. temperature. comparison. Denvit – Hartenbers representations – Inverse Kinematic relations. 1996. Need Application. RCC. Gordon Mair. work volume. Prentice Hall International Edition. ‘Industrial Robotics’. infrared sensors. Pearson educations. degrees of freedoms. shape memory type metals.M. Saeed. specifications of robot. UNIT III ROBOT KINEMATICS 9 Introduction – Matrix representation Homogeneous transformation. fifth order . force. microprocessors control of electric motors. Prentice Hall (U. UNIT – V QUALITY IN MANUFACTURING ENGINEERING 9 Importance of manufacturing planning for quality – concepts of controllability – need for quality management system and models – quality engineering tools and techniques – statistical process control – six sigma concepts – Poka Yoke – Computer controlled systems used in inspection. Co-ordinate Measuring Machines and Systems. Giddings and Lewis Dayton. TOTAL: 45 PERIODS REFERENCES: 1. 2004. Engineering Metrology. UNIT – II PRECISION INSTRUMENTS BASED ON LASER 9 Laser telemetric systems – detection of microscopic imperfections on high quality surface Pitter NPL gauge interferometer – classification of optical scanning systems – high inertia laser scan technique – rotating mirror technique – laser gauging – bar coding – laser dimensional measurement system. Bosch. John A. Chennai. Juran J. Also to make the students to understand quality UNIT – I LASER METROLOGY 8 Introduction – types of lasers – laser in engineering metrology – metrological laser methods for applications in machine systems – Interferometry applications – speckle interferometry – laser interferometers in manufacturing and machine tool alignment testing – calibration systems for industrial robots laser Doppler technique – laser Doppler anemometry. coordinate measuring machines and electro-optical devices. UNIT – IV OPTO ELECTRONICS AND VISION SYSTEM 9 Opto electronic devices – CCD – On-line and in-process monitoring in production – applications image analysis and computer vision – Image analysis techniques – spatical feature – Image extraction – segmentation – digital image processing – Vision system for measurement – Comparison laser scanning with vision system. Quality Planning and Analysis. 11 . Nello Understanding and Applying Machine Vision. Elanchezhian.. Eswar Press. Coordinate measuring machines and Optoelectronics devices.M. Zuech. Tata-McGraw Hill.M. UNIT – III CO-ORDINATE MEASURING MACHINE 10 Co-ordinate metrology – CMM configurations – hardware components – software – Probe sensors – displacement devices – Performance Evaluations – Software – Hardware – Dynamic errors – Thermal effects diagram – temperature variations environment control – applications. the importance of measurement and the various latest measuring techniques using Laser. Inc. Vijaya Ramnath. 2000 4.B and Sunder Selwyn. T. OBJECTIVES: To impart through knowledge in various latest measurement systems such as laser metrology. Inc. Also to stress upon the Importance of quality in manufacturing.. Marcel Dekker.MF9222 MANUFACTURING METROLOGY AND QUALITY CONTROL L T P C 3 0 0 3 AIM: To expose the students. and Gyna F. 1999.C. New Delhi 3. Marcel Dekker. 2. UNIT III SHEET METAL FORMING 8 Formability studies – Conventional processes – H E R F techniques – Superplastic forming techniques – Hydro forming – Stretch forming – Water hammer forming – Principles and process parameters – Advantage. Extrusion and Drawing processes – Design consideration in forming. Extrusion and hot and cold forging.MF9223 METAL FORMING PROCESSES LTPC 3 0 03 AIM: To impart knowledge on plasticity. 12 . Ninth edition. SOO-IK-oh-ALTAN. TOTAL: 45 PERIODS REFERENCES: 1. process parameters and applications. Rolling. work done – Process parameters. equipment used – Defects – applications – Recent advances in Forging. Metal forming – Fundamentals and applications – American Society of Metals. T. ASM Hand book. Rolling. Dieter G. SHIRO KOBAYASHI. To study the thermo mechanical regimes and its requirements of metal forming UNIT I THEORY OF PLASTICITY 9 Theory of plastic deformation – Yield criteria – Tresca and Von-mises – Distortion energy – Stress-strain relation – Mohr’s circle representation of a state of stress – cylindrical and spherical co-ordinate system – upper and lower bound solution methods – Overview of FEM applications in Metal Forming analysis. Limitations and application UNIT IV POWDER METALLURGY AND SPECIAL FORMING PROCESSES 9 Overview of P/M technique – Advantages – applications – Powder preform forging – powder rolling – Tooling.. Oxford University Press.Metal forming and Finite Element Method. Processing of thin Al tapes – Cladding of Al alloys – Duplex and triplex steel rolling – Thermo mechanical regimes of Ti and Al alloys during deformation – Formability of welded blank sheet – Laser structured steel sheet . Vol – 14.. Metals park. Mechanical Metallurgy (Revised Edition II) McGraw Hill Co. surface treatment for forming of various types of metal forming process. . Extrusion.. rod/wire drawing and tube drawing – Effect of friction – calculation of forces. 2004 2. 2003 4. sheet metal forming. 3.Orbital forging – Isothermal forging – Hot and cold isostatic pressing – High speed extrusion – Rubber pad forming – Fine blanking – LASER beam forming UNIT V SURFACE TREATMENT AND METAL FORMING APPLICATIONS 9 Experiment techniques of evaluation of friction in metal forming selection – influence of temperature and gliding velocity – Friction heat generation – Friction between metallic layers – Lubrication carrier layer – Surface treatment for drawing.E.Formability of laminated sheet. OBJECTIVES: To study the basic concepts of metal forming techniques and to develop force calculation in metal forming process. UNIT II HEORY AND PRACTICE OF BULK FORMING PROCESSES 8 Analysis of plastic deformation in Forging. 2001. Forming and Forging. 2003. Altan T. mechanical sensors – measurands displacement sensors. Proc. Hu S. OBJECTIVES: To expose the students to the evolution of micro electromechanical systems. 2006 7. ALTAN. micro fluidics. light sources. thermal. UNIT III MICRO DEVICES AND MATERIALS 8 Sensors – classification – signal conversion ideal characterization of sensors micro actuators. UNIT II MATERIALS.. polymers for MEMS. UNIT IV SCIENCE OF NANO MATERIALS 10 Classification of nano structures – effect of the nanometer length scale effects of nano scale dimensions on various properties – structural. fundamentals and Applications.J. FABRICATION PROCESSES AND MICRO SYSTEM PACKAGING 10 Substrates and wafers. working principle and applications of micro system. Photolithography. chemical. SOO-IK-oh.L. 1993-2007. 13 . GEGEL. silicon as substrate material. Marciniak. Also to impart knowledge to the students about nano materials and various nano measurements techniques. design and fabrication micro-system. optical and electronic properties – effect of nanoscale dimensions on biological systems. Of National Seminar on “Advances in Metal Forming” MIT.. MF9224 MICRO ELECTRO MECHANICAL SYSTEMS AND NANO TECHNOLOGY L T P C 3 0 0 3 AIM: To inspire the students to expect to the trends in manufacturing micro components and measuring systems to nano scale. device level and system level. to the various fabrication techniques and to make students to be award of micro actuators. Galium arsenide. quartz. silicon diode. conductive polymers. magnetic. mechanical. mechanical properties of Si.Z.5. Journal of Materials and Manufacturing Section 5. sputtering . UNIT I OVER VIEW OF MEMS AND MICROSYSTEMS 6 Definition – historical development – fundamentals – properties. Fabrication methods – Top down processes – bottom up process. ButterworthHeinemann An Imprint of Elesevier. chemical vapour deposition. March 2000 8. American Society of Metals. HL – Metal forming. Silicon Compounds silicon piezo resistors. ‘Mechanics of Sheet Metal Forming’. diffusion process exudation – thermal oxidation.T. Duncan J. microelectronics. in implantation. pressure and flow sensors.deposition by epitoxy – etching – bulk and surface machining – LIGA process Micro system packaging – considerations packaging – levels of micro system packaging die level.. SAE Transactions. photo resist applications. 1983. 6. micro actuators – smart materials – applications. Ohio. Metals Park. Nano Technology. 2. Introduction to Nano technology. 5. 2002. New York. 2003 4. New Delhi. 3. Julian W. electron microscopy scanning electron microscopy. Hardner Micro Sensors. diffraction techniques – spectroscopy techniques – Raman spectroscopy. Norio Taniguchi. Magnetic and thermal properties – Nano positioning systems. CRC Press. scanning tunneling microscopy. Tai – Ran Hsu. Mohamed Gad-el-Hak. Frank J Owens. CRC Press. Tata-McGraw Hill. TOTAL: 45 PERIODS REFERENCES: 1. CRC Press 1993. London. Oxford University Press.UNIT V CHARACTERIZATION OF NANO MATERIALS 11 Nano-processing systems – Nano measuring systems – characterization – analytical imaging techniques – microscopy techniques. MEMS and Microsystems Design and Manufacture. transmission electron microscopy. Principles and Applications. New York. The MEMS Hand book. 1997. 14 . Charles P Poole. 3D surface analysis – Mechanical. 2003 6. New York. transmission electron microscopy. Mark Madou Fundamentals of Microfabrication. atomic force microscopy. John Wiley and Sons. Simulation of simple Hydraulic and Pneumatic circuits 3. Exercises on stepper motor. OBJECTIVE: To make the students to learn the basic concepts of hydraulics and pneumatics and its applications in the area of manufacturing process. Optical transducer and Temperature transducer. Torque. Exercises on linear. TOTAL : 30 PERIODS 15 . Hall – Effect. Simulation of electro pneumatic sequencing circuits 5. Study of Sensors and Transducer – Potentiometer. Simulation of Hydraulic and Pneumatic circuits using PLC circuits 6. Simulation of electro pneumatic and electro hydraulic circuits 4. 11. Simulation of Hydraulic and Pneumatic circuits using automation studio 7. To simulate the various hydraulics and pneumatics circuits. Exercises on Vibration measurements 9. 1. Strain gauge. Speed. Servo motor and encoder. Vibration.MF9225 AUTOMATION LAB L T P C 0 0 4 2 AIM: To impart knowledge in the area of hydraulics and pneumatic components and its functions. 10. DC motor. Exercises on Motion controller using AC motor. LVDT. 12. Exercises on microprocessor based data acquisition system. Simulation of single and double acting cylinder circuits 2. angular and speed measurements 8. Pressure. 1990 4.W. UNIT IV COMPUTER IMPLEMENTATION 9 Pre Processing. H. 5. Soo-ik-Oh and Altan.N. www. Rao. derivation of elements characteristic matrix. K. 1989. and Seetharaman. UNIT II ONE DIMENSIONAL ANALYSIS 10 Steps in FEM – Discretization. chip separation criteria. plane stress.S. 3.Integration by parts – Basics of variational formulation – Polynomial and Nodal approximation. Metal Forming and the Finite Element Methods. K. J. K. Finite Element procedures in Engineering Analysis.S. Interpolation. Reddy. 2. Bathe. incorporation of strain rate dependency – FE analysis of welding. assembly and imposition of boundary conditions-solution and post processing – One dimensional analysis in solid mechanics and heat transfer. UNIT I INTRODUCTION 6 Fundamentals – Initial. 1994..com 16 . boundary and eigen value problems – weighted residual. input of material and processing characteristics – Solution and post processing – Overview of application packages – Development of code for one dimensional analysis and validation UNIT V ANALYSIS OF PRODUCTION PROCESSES 10 FE analysis of metal casting – special considerations.MF9250 FINITE ELEMENT APPLICATIONS IN MANUFACTURING L T PC 3 0 0 3 AIM: To impart knowledge in the area of finite element methods and its application in manufacturing.J. John Wiley. latent heat incorporation.1985.R. Thomas. Galerkin and Raleigh Ritz methods .Three noded triangular and four nodded quadrilateral element Global and natural co-ordinates—Non linear analysis – Isoparametric elements – Jacobian matrices and transformations – Basics of two dimensional. Kobayashi. mesh generation.pollockeng.com 7. McGraw Hill. An Introduction to the Finite Element Method. gap element – Time stepping procedures – Crank – Nicholson algorithm – Prediction of grain structure – Basic concepts of plasticity and fracture – Solid and flow formulation – small incremental deformation formulation – Fracture criteria – FE analysis of metal cutting. shape function. elements connecting. Pergammon press. boundary conditions.N.Morgan. Oxford University Press. www. The Finite Element Method in Heat Transfer Analysis. S. 6. Finite Element method in engineering. TOTAL: 45 PERIODS REFERENCES: 1.. plane strain and axisymmetric analysis. OBJECTIVE: To study the fundamentals of one dimensional and two dimensional problems using FEA in manufacturing.tbook. Lewis R. UNIT III SHAPE FUNCTIONS AND HIGHER ORDER FORMULATIONS 10 Shape functions for one and two dimensional elements. 1989.T. timers. Dudbey.A. Hydraulic control systems. piston pumps-motors-selection and specification-Drive characteristics – Linear actuator – Types.London. UNIT I INTRODUCTION 5 Need for Automation.C. types. Merritt. Hydraulic & Pneumatic Comparison – ISO symbols for fluid power elements. UNIT IV CIRCUIT DESIGN 10 Typical industrial hydraulic circuits-Design methodology – Ladder diagram-cascade. Antony Esposito. motion controllers. counters. John Wiley & Sons. Mechatronics.Suryaatmadyn. 1967 3. circuit (flow) analysis. E.B. Herbert R. pneumatics – Selection criteria. The Macmillan Press Ltd. Hydraulic. Peter Rohner. 1979 5. vane. 2003.MR914 FLUID POWER AUTOMATION L T P C 3 0 0 3 AIM: To impart knowledge in the area of hydraulics. Programmable logic control of Hydraulics Pneumatics circuits. Newyork. UNIT V ELECTRO PNEUMATICS & ELECTRONIC CONTROL OF HYDRAULIC AND PNEUMATIC CIRCUITS 7 Electrical control of pneumatic and hydraulic circuits-use of relays. heat dissipation. cushioning – power packs – construction.Bolton. 1988 2. Electronic control systems in Mechanical and Electrical Engineering Pearson Education. Fluid Power logic circuit design. overlapped and underlapped spool valvesoperating characteristics-electro hydraulic servo valves-Different types-characteristics and performance. Peter Rohner. Electronic drive circuits for various Motors. 1978. W. Fluid Power Logic Circuit Design. method-truth table-Karnaugh map method-sequencing circuits-combinational and logic circuit.Fitch and J. UNIT III CONTROL AND REGULATION ELEMENTS 8 Direction flow and pressure control valves-Methods of actuation. Fluid Power Systems and control Prentice-Hall. use of field busses in circuits. sizing of portspressure and temperature compensation. Prentice Hall Inc. Reservoir capacity. McGraw Hill. 6. PLC ladder diagram for various circuits. Mcmelan Prem. Ladder diagram. OBJECTIVE: To make the students to learn the basic concepts of hydraulics and pneumatics and their controlling elements in the area of manufacturing process. Introduction to fluid logic. 1967 4. 7. pneumatic and fluid power components and its functions. 17 . mounting details. UNIT II FLUID POWER GENERATING/UTILIZING ELEMENTS 8 Hydraulic pumps and motor gears. TOTAL: 45 PERIODS REFERENCES: 1. 1994.Peace. accumulators – standard circuit symbols.. To train the students in designing the hydraulics and pneumatic circuits using ladder diagram. Basic Fluid Power. ‘Geometric Dimensioning and Tolerancing”. 1997. 1967.. UNIT V MANUFACTURING GUIDELINES 10 DFM guidelines for casting. Drilled parts – Non metallic parts – Computer Aided DFM software – Boothroyd and Dewhurst method of DFMA – DCS – Vis/VSA – 3D Dimensional control – Statistical tolerance Analysis Software – Applications. 1986. statistical tolerance Analysis – Linear and Non-Linear Analysis – Sensitivity Analysis – Taguchi’s Approach to tolerance design. UNIT IV TOLERANCE CHARTING 9 Nature of the tolerance buildup – structure and setup of the tolerance chart – piece part sketches for tolerance charts – Arithmetic ground rules for tolerance charts – Determination of Required balance dimensions – Determination of Mean working Dimensions – Automatic tolerance charting – Tolerance charting of Angular surfaces. weldment design – Formed metal components – Turned parts – Milled. NY. 1995. 5. 3. “Tolerance Design – A handbook for Developing Optimal Specifications”.M. 18 . Meadows. C. Marcel Dekker Inc. “Tolerance Control in Design and Manufacturing”. TOTAL: 45 PERIODS REFERENCES: 1. Alex Krulikowski. James D. Addison – Wesley. Delmar Thomson Learning.MF9252 DESIGN FOR MANUFACTURING AND ASSEMBLY L TPC 3 0 0 3 UNIT I TOLERANCE ANALYSIS 8 Introduction – Concepts. “Fundamentals GD&T”. James G. UNIT II TOLERANCE ALLOCATION 8 Tolerance synthesis – Computer Aided tolerancing – Traditional cost based analysis – Taguchi’s quality loss function – Application of the Quadratic loss function to Tolerancing – Principles of selective Assembly – Problems. 4. Oliver R. McGraw Hill. definitions and relationships of tolerancing – Matching design tolerances with appropriate manufacturing process – manufacturing process capability metrics – Worst care. Creveling. UNIT III GD&T 10 Fundamentals of geometric dimensioning and tolerancing – Rules and concepts of GD&T – Form controls – Datum systems – Orientation controls – Tolerance of position – Concentricity and symmetry controls – Run out controls – Profile controls. Wade. 1997. Bralla. 2. “Handbook of Product Design for Manufacturing”. Industrial Press. Rangaraj.Vijaya Ramnath. Engineering Management – Eswar Press – 2005. Guptha P. 2006. Purchasing and Material Management.Elanchezian and B. Kesavan.. Lamer Lee and Donald W. 2. Production Planning and Control. Chennai.P. 2003.K. C. so that the students will be in a position to manage the materials management department independently. UNIT V INVENTORY MANAGEMENT 10 ABC analysis – Aggregate planning – Lot size under constraints – Just in Time (JIT) system. Problems in Operations Research.Elanchezian and T. Macmillan India Ltd. Handbook of Materials Management. UNIT IV MATERIALS PLANNING 10 Forecasting – Materials requirements planning – Quantity – Periodic – Deterministic models – Finite production. 2008. Reghuram. 6. Tata McGraw Hill.SundarSelwyn. C. Suttan Chand & Sons. R. 1996. UNIT III MANAGEMENT OF STORES AND LOGISTICS 12 Stores function – Location – Layout – Stock taking – Materials handling – Transportation – Insurance – Codification – Inventory pricing – stores management – safety – warehousing – Distribution linear programming – Traveling Salesman problems – Network analysis – Logistics Management. UNIT I INTRODUCTION 6 Introduction to materials management – Objectives – Functions – Operating Cycle – Value analysis – Make or buy decisions. 1996.Dobler. G. 19 . 3. Dr. and Manmohan. Kesavan. Text and cases.MF9253 MATERIALS MANAGEMENT AND LOGISTICS L T P C 3 0 0 3 AIM: To introduce to the students the various functions of materials management and logistics OBJECTIVE: To make the students familiar with the various concepts and functions of material management. TOTAL: 45 REFERENCES 1.R. Logistics and supply chain management – cases and concepts. N. 5. 4. Dr. UNIT II MANAGEMENT OF PURCHASE 7 Purchasing policies and procedures – Selection of sources of supply – Vendor development – Vendor evaluation and rating – Methods of purchasing – Imports – Buyer – Seller relationship – Negotiations. Gopalakrishnan. Prentice Hall of India. Anuratha Publications. Continuous casting. OBJECTIVES: To study the metallurgical concepts and applications of casting and welding process. To acquire knowledge in CAD of casting and automation of welding process. dip resistance. wave and vapour phase soldering. Al alloys . CO2 moulding. Heat transfer and solidification . TOTAL: 45 PERIODS 20 .Analysis of stresses in welded structures – pre and post welding heat treatments – weld joint design – welding defects – Testing of weldment. Mg . stainless steel. nuclear. Squeeze casting and semisolid processes. Layout of mechanized foundry – sand reclamation – material handling in foundry pollution control in foundry –– Computer aided design of casting. precision investment casting. Zirconium and titanium alloys – Carbon Equivalent of Plain and alloy steels Hydrogen embrittlement – Lamellar tearing – Residual stress – Distortion and its control .modern brazing and soldering techniques – induction. cast iron.MF9254 ADVANCES IN CASTING AND WELDING PROCESSES L T P C 3 0 0 3 AIM: To impart knowledge on basic concepts and advances in casting and welding processes. diffusion processes – Hot gas. Overview of automation of welding in aerospace. Counter gravity low pressure casting.principles and design of gating and risering UNIT II CASTING METALLURGY 8 Solidification of pure metal and alloys – shrinkage in cast metals – progressive and directional solidification –– Degasification of the melt-casting defects – Castability of steel . surface transport vehicles and under water welding. friction stir welding – explosive welding – diffusion bonding – high frequency induction welding – ultrasonic welding – electron beam welding – Laser beam welding –Plasma welding – Electroslag welding. aluminum.narrow gap. UNIT IV WELDING METALLURGY AND DESIGN 10 Heat affected Zone and its characteristics – Weldability of steels. Cu . Die casting. UNIT V RECENT TRENDS IN WELDING 11 Friction welding. UNIT I CASTING DESIGN 8 Heat transfer between metal and mould –– Design considerations in casting – Designing for directional solidification and minimum stresses . UNIT III RECENT TRENDS IN CASTING AND FOUNDRY LAYOUT 8 Shell moulding. centrifugal casting. hybrid twin wire active TIG – Tandem MIG. Babbit alloy and Cu alloy. Cast Iron. CORNU.6.REFERENCES: 1. TOOL LIFE AND TOOL WEAR 9 Essential requirements of tool materials-development in tool materials-ISO specification for inserts and tool holders-tool life-conventional and accelerated tool life tests-concept of mach inability index-economics of machining. Khanna Tech Publishers. 1987. 7. welding Brazing & Soldering. Jain P. 1981 10. Modern Welding Technology. 21 . Welding Engineering and Technology.. UNIT IV TOOL MATERIALS. 5.. UNIT II SYSTEM OF TOOL NOMENCLATURE 9 Nomenclature of single point cutting tool-System of tool nomenclature and conversion of rake angles-nomenclature of multi point tools like drills. 1994. UNIT I INTRODUCTION 9 Need for rational approach to the problem of cutting materials-observation made in the cutting of metals-basic mechanism of chip formation-thin and thick zone modes-types of chips-chip breaker-orthogonal Vs oblique cutting-force velocity relationship for shear plane angle in orthogonal cutting-energy consideration in machining-review of Merchant. Principles of Metal Casting. Lee and Shafter theories-critical comparison.Tata McGrawHill Publishers. Advanced welding systems – Volumes I.S. 2002 HEINELOPER & ROSENTHAL.J. mean cross sectional area of chip in milling-specific cutting pressure. UNIT III THERMAL ASPECTS OF MACHINING 9 Heat distribution in machining-effects of various parameters on temperature-methods of temperature measurement in machining-hot machining-cutting fluids. – Metallurgy of welding – George Alien & Unwin Publishers. 9.. Casting. JAICO Publishers. cutting tool materials and its wear mechanisms during the machining operation.. OBJECTIVES: To make the students familiar with the various principles of metal cutting. 6. milling-conventional Vs climb milling. Vol 15.K. Khanna Publishers. 11. 1980 MF9255 METAL CUTTING THEORY AND PRACTICE L T P C 3 0 0 3 AIM: To impart the knowledge and train the students in the area of metal cutting theory and its importance. ASM Handbook. 4. Welding Technology. 2. 3. 2003 Parmer R. 2002 IOTROWSKI – Robotic welding – A guide to selection and application – Society of mechanical Engineers. 8.. – Source book on innovative welding processes – American Society for Metals (OHIO). M.J. SCHWARIZ.M. Tata McGraw Hill. Principles of Foundry Technology. 2003 Carrry B. II and III.2002 Srinivasan N. 2000. LANCASTER.F. 2004 ASM Handbook vol. Prentice Hall Pvt Ltd.L. “Mathematical statistics with applications”.C. Normal distributions and their applications. TOTAL: 45 PERIODS REFERENCES 1.E. 2.A. 2002. ratio of standard deviations – point estimation. India. standard deviations – Tests based on chi square – Non parametric methods – Sign test – Rank sum test One.UNIT V WEAR MECHANISMS AND CHATTER IN MACHINING 9 Processing and Machining – Measuring Techniques – Reasons for failure of cutting tools and forms of wear-mechanisms of wear-chatter in machining-factors effecting chatter in machining-types of chatter-mechanism of chatter. Poisson.A. Boothroid D. John. Statistics for Business and Economics. 2004 4. F. Prentice Hall of India.G. Metal Cutting Theory and practice. oxford Clare don press. UNIT V CORRELATION.Metal cutting principles. 22 . Gupta and Kapoor. Central Book Publishers. standard deviation. means. Bhattacharya. REGRESSION AND TIME SERIES ANALYSIS 5 Correlation analysis. UNIT IV TESTING OF HYPOTHESIS AND ANOVA 12 Hypothesis testing – Small samples – Tests concerning proportion. estimation of regression line – Time series analysis – Trend analysis – cyclical variations – Seasonal variations – Irregular variations TOTAL: 45 PERIODS REFERENCES: 1. Hooda. Chi square distributions – applications. Pierson Educations. & Knight W. 1989. Statistics for Management. difference in means. Levin and Rubin. Sultanchand. Fundamentals of Mathematical Statistics. Shaw. Fundamentals of machining and machine tools. estimation to the students..M.. Marcel Dekker. two factor models-Design of experiments. 3. UNIT II SAMPLING THEORY 9 Sampling distributions – Standard error – t. 2001 3. 1984. UNIT I PROBABILITY THEORY 14 Random variables – probability density and distribution functions-moment generating and characteristic functions – Binomial. OBJECTIVE: To train the students so that students will be able to design experimental designs and use these concepts for research design. UNIT III ESTIMATION THEORY 5 Interval estimation for population mean.Freunds. MA920 PROBABILITY AND STATISTICS L T P C 3 0 0 3 AIM: To introduce the concepts of probability. Macmillan India. Newyork. 2001 2. sampling techniques. 1984. concept of simulation – simulation as a decision making tool – types of simulation – Monte-Carlo simulation system modeling – types of modeling – Limitations and Areas of application of simulation. “Essentials of simulation” – Prentice hall 1989. 1991 6.Grady Cox. Depart. 23 . Bentley and V. Release. maintenance and replacement systems – case studies. production. Galgotia publication.David Kelton.M. Lonnie D.E. TOTAL: 45 PERIODS REFERENCES: 1.Mize and J. 1992 4. Averill M.Law and W. Terminate. Geoffrey Gordon “System simulation” – Prentice Hall of India. Jerry Banks and John S. Transfer. Prentice Hall 1993. UNIT III DESIGN OF SIMULATION EXPERIMENTS 10 Problem formulation – data collection and reduction – time flow mechanical – key variables . Enter and Leave. UNIT I INTRODUCTION 8 Basic concepts of system – elements of manufacturing system . UNIT IV SIMULATION LANGUAGE 9 Comparison and selection of simulation languages . UNIT V CASE STUDIES 10 Development of simulation models using GPSS for queuing. Jeffrey L. 3. the Chi-Square test . Barice. “System analysis and Design Methods”. To make use of simulation languages for manufacturing systems.sampling . Queue. Advance.logic flow chart starting condition – run size – experimental design consideration – output analysis. random and simulated. inventory. “Simulation Modeling and analysis”. McGraw Hill International Editions. 1 . Shannon R.Carson. “System simulation”. OBJECTIVES: To model manufacturing systems of different kinds. Prentice Hall 1991 2. 1995 5. “Discrete event system simulation”.Written.simple.John H. interpretation and validation – application of simulation in engineering industry.MF9257 MANUFACTURING SYSTEM SIMULATION L T P C 3 0 0 3 AIM: To introduce the various concepts of manufacturing system simulation. UNIT II RANDOM NUMBERS 10 Probability and statistical concepts of simulation – Pseudo random numbers – methods of generating random numbers – discrete and continuous distribution – testing of random numbers – kolmogorov-Smirnov test.Study of GPSS (Basic blocks only) Generate. Size.. UNIT – II CLASSIC OPTIMIZATION TECHNIQUES 10 Linear programming . Philips and Solberg. Zero-one implicit enumeration – Dynamic Programming – Formulation. Problems in Operations Research – Sultan chand & Sons. Singapore. UNIT – I INTRODUCTION 5 Optimization – Historical Development – Engineering applications of optimization – Statement of an Optimization problem – classification of optimization problems. Taha..MF9258 AIM: OPTIMISATION TECHNIQUES IN ENGINEERING L T P C 3 0 0 3 To introduce the various optimization techniques and their advancements. New Delhi 1 – 2005 2. Network Techniques – Shortest Path Model – Minimum Spanning Tree Problem – Maximal flow problem.Cutting plane algorithm. 1994 3. R.K. UNIT – V ADVANCES IN SIMULATION 9 Genetic algorithms – simulated annealing – Neural Network and Fuzzy systems TOTAL: 45 PERIODS REFERENCES: 1. Guptha and Man-Mohan. “Operations Research”. Various applications using Dynamic Programming. 1992 4. Branch and bound technique. P. UNIT – III NON-LINEAR PROGRAMMING 9 Introduction – Lagrangeon Method – Kuhn-Tucker conditions – Quadratic programming – Separable programming – Stochastic programming – Geometric programming UNIT – IV INTEGER PROGRAMMING AND DYNAMIC PROGRAMMING NETWORK TECHNIQUES AND 12 Integer programming . Operations Research Principles and Practice. Prentice Hall of India. Panneerselvam.K. 1997 24 . Ravindran. 1997 5. J. Operations Research – An Introduction. John Wiley & Sons. Hamdy A. OBJECTIVES: To make use of the above techniques while modeling and solving the engineering problems of different fields. Operations Research – Theory and Applications – Macmillan India Ltd.Sharma. Prentice Hall of India Private Limited.Graphical method – simplex method – dual simplex method – revised simplex method – duality in LP – Parametric Linear programming – Goal Programming. UNIT – V WORK PHYSIOLOGY 8 Provision of energy for muscular work – Role of oxygen physical exertion – Measurement of energy expenditure Respiration – Pulse rate and blood pressure during physical work – Physical work capacity and its evaluation. A guide to the ergonomics of manufacturing. UNIT – III DESIGN OF SYSTEMS 10 Displays – Controls – Workplace – Seating – Work process – Duration and rest periods – Hand tool design – Design of visual displays – Design for shift work. McGraw Hill 1976 3.MF9259 AIM: OBJECTIVES: UNIT – I INDUSTRIAL ERGONOMICS L T P C 3 0 0 3 INTRODUCTION 9 Concepts of human factors engineering and ergonomics – Man – machine system and design philosophy – Physical work – Heat stress – manual lifting – work posture – repetitive motion.S. 25 . R. East West press. McGraw Hill. 1996 2. McCormic. The ageing eye – Use of indirect (reflected) lighting – cost efficiency of illumination – special purpose lighting for inspection and quality control – Measurement of sound – Noise exposure and hearing loss – Hearing protectors – analysis and reduction of noise – Effects of Noise on performance – annoyance of noise and interference with communication – sources of vibration discomfort. TOTAL: 45 PERIODS REFERENCES: 1. 1995. Human factors in engineering design. UNIT – II ANTHROPOMETRY 9 Physical dimensions of the human body as a working machine – Motion size relationships – Static and dynamic anthropometry – Anthropometric aids – Design principles – Using anthropometric measures for industrial design – Procedure for anthropometric design. Martin Helander.J. UNIT – IV ENVIRONMENTAL FACTORS IN DESIGN 10 Temperature – Humidity – Noise – Illumination –Vibration – Measurement of illumination and contrast – use of photometers – Recommended illumination levels. E. Bridger Introduction to Ergonomics. bag moulding.Glass. interfacial properties and application of computers.MF9260 AIM: POLYMERS AND COMPOSITE MATERIALS L T PC 3 0 0 3 To impart on types. OBJECTIVES: To study matrix material. 26 . Bera. casting – rheo casting – compocasting . Boron. – metals and ceramics – Physical and chemical properties UNIT – IV PROCESSING OF POLYMER MATRIX COMPOSITES 9 Open mould process. properties and applications .A. UNIT – V Processing of . Plastics. Krishnan K Chawla. International Edition. To develop knowledge on processing. 2006 2. physical properties and processing of polymer matrix and composites. Harold Belofsky.Interfaces properties– application of MMC and ceramic matrix composites.E and Moet. UNIT –II PROCESSING OF POLYMERS 9 Extrusion – Injection Moulding – Blow Moulding – Compression and Transfer Moulding – Casting – Thermo Forming General Machining properties of Plastics – Machining Parameters and their effect – Joining of Plastics – Mechanical Fasteners – Thermal bonding – Press Fitting. particulates and fibres of polymer matrix composites. 3. MMC and ceramic matrix composites. metal matrix composites and ceramics matrix composites. TOTAL: 45 PERIODS REFERENCES: 1. High performance polymers. Hanser Publishers. Composite Materials Science and Engineering. chemical and physical vapour deposition of matrix on fibres Chemical vapour infiltration – Sol gel – liquid state fabrication methods – infiltration – squeeze. compression moulding with BMC and SMC filament winding – pultrusion – centrifugal casting – injection moulding – structure. Hanser Publishers. UNIT – I PROPERTIES OF POLYMERS 8 Chemistry and Classification of Polymers – Properties of Thermo plastics – Properties of Thermosetting Plastics – Applications – Merits and Disadvantages. Structure. properties and application of PMC’s – Carbon Matrix Composites . Product Design and Process Engineering. ceramic and metallic fibers whiskers– Matrix materials structure – polymers. 2001. carbon. organic.Interfaces – Properties – recycling of PMC. UNIT – III INTRODUCTION TO FIBRES AND COMPOSITE MATERIALS 9 Fibres – Fabrication. Springer.Metal Matrix Composites and ceramic matrix composites 10 Solid state fabrication techniques – diffusion bonding – powder metallurgy techniques plasma spray. 2002. Scan. Modern Plastics Technology. 27 . differential probes. Rauwendaal. Applications UNIT – II EDDY CURRENT TESTING & ACOUSTIC EMISSION 10 Principles. Porosity and Intergranular cracks. Applications. Post – Emulsification methods. C. Ultrasonic Flaw detection Equipment.S. Applications – Imaging entrapped water under an epoxy coating. Physical principles. P. Multi frequency. Blow moulding HandBook. Applications. Applications . 6. procedure used for testing a component.testing of metal pressure vessels. Hanser publishers. 5. Fatigue crack detection in aerospace structures. Inspection Methods .. Prentice Hall.. 2003 Hanser MF9261 AIM: NON-DESTRUCTIVE EVALUATION LTP C 3 0 0 3 To stress the importance of NDT in engineering. 2000. Detection of carbon fiber contaminants. Principle of AET.scan. Magnetizing techniques.4. Penetrant testing methods-water washable. Comparison of Destructive and Non destructive Tests. Rosatao. Angle Beam PulseEcho testing. Hanser Publishers. Inclusions. UNIT – IV ULTRASONIC TESTING & RADIOGRAPHY 10 Principle. 1989. D. E. Penetrant testing materials.V. Modes of display A. Composite Materials Technology. Visual Inspection & Liquid Penetrant Testing 6 Introduction to various non-destructive methods. Publishers.C. Polymer extrusium. Techniques – High sensitivity techniques. Applications. OBJECTIVES: To introduce all types of NNDT and their applications in Engineering. Instrumentation. Optical aids used for visual inspection. Applications of Normal Beam Inspection in detecting fatigue cracks. and Newman. Ultrasonic transducers. Infrared Radiometry. Principle of Thermography. Normal Incident Through-transmission Testing. Slag. Absolute. 7. Phased array ECT. 2002 Mallick. Visual Inspection.B. UNIT – III MAGNETIC PARTICLE TESTING & THERMOGRAPHY 10 Principle of MPT. Seamour. Active thermography measurements. Instrumentation for ECT. procedure for penetrant testing. Equipment used for MPT. Applications.Normal Incident PulseEcho Inspection. B-Scan. UNIT – I Non-Destructive Testing: An Introduction.K. specification and procedures. Multiwall Penetration technique. New York. applications of various Fuzzy Logic systems. Genetic Algorithms. Meta Heuristic techniques and Applications in Design and Manufacturing. Inspection Techniques – Single wall single image. architecture and Taxonomy of Neural Networks. 1st Edition. 2002 4. Thavasimuthu.. Krautkramer. rolled. Operations and Principles of Fuzzy Logic. Real Time Radiography CASE STUDIES. Radiographic imaging.net UNIT – V MF962 AIM: ARTIFICIAL INTELLIGENCE LTPC 3 0 0 3 To understand the various types and applications of Fuzzy Logics and Artificial Neural Networks. Comparison and selection of various NDT techniques.ndt. Baldev Raj. Inc.Principle of Radiography. 2002 2. OBJECTIVE: This course is intended for learning the basic concepts. This course is also gives the ideas of ANN Architectures. UNIT – III INTRODUCTION TO ARTIFICIAL NEURAL NETWORKS 8 Fundamentals of Neural networks – Neural network architectures – Learning methods – Taxonomy of Neural Network Architectures – Standard back propagation Algorithms – Selection of various parameters – Variations. Techniques and Application” Marcel Dekker. Peter J.M.. 1996. extruded. “Ultra Sonic Testing of Materials”. UNIT – I INTRODUCTION TO FUZZY LOGIC 8 Basic concepts in Fuzzy Set theory – Operations of Fuzzy sets – Fuzzy relational equations – Propositional. New Delhi. J. “Practical Non Destructive Testing” Narosa publishing house.. www. welded and heat treated components. 3. Predicate Logic – Inference – Fuzzy Logic Principles – Fuzzy inference – Fuzzy Rule based systems – Fuzzification and defuzzification – Types. TOTAL: 45 PERIODS REFERENCES: 1.. Double wall Penetration.T. Jeyakumar. standards. UNIT – II FUZZY LOGIC APPLICATIONS 10 Fuzzy logic controllers – Principles – Various industrial Applications of Fuzzy logic control – Adaptive Fuzzy systems – Fuzzy Decision making – Fuzzy classification – Fuzzy pattern Recognition – Image Processing applications – Fuzzy optimization. New York. COMPARISON AND SELECTION OF NDT METHODS 9 Case studies on defects in cast. Shull “Non Destructive Evaluation: Theory. Effect of radiation on Film. Codes. Springer – Verlag Publication. 28 . UNIT – IV OTHER ANN ARCHITECTURES 10 Associative memory – Exponential Bidirectional Associative Memory – Adaptive Resonance Theory – Introduction – Adaptive Resonance Theory 1 – Adaptive Resonance Theory 2 – Applications – Kohen Self organizing maps – counter propagation networks – Industrial Applications. 1997. Laurene Fausett. Implementation. TPM 9 Cellular Manufacturing – Types of Layout. JIT. Englewood cliffs. Fuzzy Logic and Genetic Algorithms’. Simon Haykin. 1994 3. MF9263 LEAN MANUFACTURING SYSTEM AND IMPLEMENTATION LTPC 3003 AIM: To introduce the concepts of lean manufacturing system. OBJECTIVES: To study the various tools for lean manufacturing (LM). Prentice Hall of India Pvt. ‘Fundamentals of Neural Networks. Prentice Hall of India Private Limited. ‘Introduction to Artificial Neural Systems’ Jaico Publishing House. 2. ‘Neural Networks. TPM – Pillars of TPM. Tabu Search. Algorithms and Applications. G. 2nd Edition. Artificial immune systems – Applications in Design and Manufacturing. S. Architectures. ‘Fuzzy sets and Fuzzy Logic: Theory and Applications’. Prentice Hall. Yuan Bo. 2003. JIT – Principles of JIT and Implementation of Kanban. GA Vijayalakshmi Pai. To apply the above tools to implement LM system in an organization. ‘Neural Networks – A comprehensive foundation’. Rajasekaran. Zurada. Ltd. UNIT – V RECENT ADVANCES 10 Fundamentals of Genetic Algorithms – Hybrid systems – Meta heuristic techniques like simulated Annealing. 1994. Perpetual self organizing. Principles and implementation of TPM. TOTAL: 45 PERIODS REFERENCES: 1. 5.J. 4. UNIT – II CELLULAR MANUFACTURING. Principles of Cell layout. 1998. Ant colony optimization. Jacek M.. UNIT – I INTRODUCTION TO LEAN MANUFACTURING 7 Conventional Manufacturing versus Lean Manufacturing – Principles of Lean Manufacturing – Basic elements of lean manufacturing – Introduction to LM Tools. 29 . Klir. Prentice Hall. TQM. LTPD. AOQL. Lean Enterprise Institute. AQL. Groover (2002) ‘Automation. Concepts – standard sampling plans for AQL and LTPD – use of standard sampling plans. 5S Principles and implementation . . variability reduction. double. design of experiments – Six Sigma implementation UNIT – V CASE STUDIES Various case studies of implementation of lean manufacturing at industries. statistical considerations. Mikell P. OBJECTIVES: To make the students to understand the various quality control techniques and to construct the various quality control charts for variables and attributes and also the design concepts for reliable system and maintenance aspects in industries. MA. UNIT – III EXPERIMENTAL DESIGN AND TAGUCHI METHOD 9 Fundamentals – factorial experiments – random design. Brookline. 1999 ‘Learning to See: Value Stream Mapping to Add Value and Eliminate Muda’ . 5S. R and X. Latin square design – Taguchi method – Loss function – experiments – S/N ratio and performance measure – Orthogonal array. 10 TOTAL: 45 PERIODS MF9264 QUALITY AND RELIABILITY ENGINEERING L T P C 3 0 0 3 AIM: To expose the students to the various quality control techniques and also to understand the importance and concept of reliability and maintainability in industries. multiple sampling plans – OC curves – Producer’s risk and consumer’s risk. 30 . C and U-Chart tolerance design. Goldberg. Production Systems and CIM. REFERENCES: 1. philosophies and reduction approaches. UNIT – I QUALITY & STATISTICAL PROCESS CONTROL 8 Quality – Definition – Quality Assurance – Variation in process – Factors – process capability – control charts – variables X. TQM – Principles and implementation.Value stream mapping . Rother M. UNIT – II ACCEPTANCE SAMPLING 8 Lot by lot sampling – types – probability of acceptance in single. Establishing and interpreting control charts – charts for variables – Quality rating – Short run SPC. 3.Attributes P. VSM 10 Set up time reduction – Definition. UNIT – IV SIX SIGMA 9 Six Sigma – Definition. Design and Analysis of Lean Production Systems. Askin & Jeffrey B. 2003 2.UNIT – III SET UP TIME REDUCTION.Procedure and principles. and Shook J. Ronald G. John Wiley & Sons. An Introduction to Reliability and Maintability Engineering. UNIT – V DESIGN FOR RELIABILITY AND MAINTAINABILITY 11 Reliability design process. Maintainability and Risk: Practical Methods for Engineers. computation of criticality index. corrective action. stressstrength and analysis.H. dynamic models. proactive.. Bester field D. failure analysis. predictive maintenance maintainability and availability. 2.UNIT – IV CONCEPT OF RELIABILITY 9 Definition – reliability vs quality. load sharing systems. reliability function – MTBF. Engineering Maintainability – How to design for reliability and easy maintenance. assessments of effects. David J Smith. MF9265 COMPUTER AIDED PRODUCT DESIGN L T P C 3 0 0 3 AIM: To introduce the computer aided modeling and various concepts of product design. Dhillon. standby systems. availability. MTTR – mean system down time. 6. Butterworth 2002. “Quality Control” Prentice Hall. parts and material selection. 3. reliability under preventive maintenance state dependent system with repair. 1993. preventive. economic analysis and life cycle cost. Reliability. derating. OBJECTIVES: To model a product using CAD software. stochastic point processes system repair time. parallel and combined configuration – Markove analysis. MTTR. Practical Reliability Engineering. static models. reliability allocation. Patrick D To’ connor. TOTAL: 45 PERIODS REFERENCES: 1. 2000. replacement models. UNIT – I INTRODUCTION 8 Introduction to Engineering Design – Various phases of systematic design – sequential engineering and concurrent engineering – Computer hardware & Peripherals – software packages for design and drafting. 2002. lognormal – Reliability of system and models – serial. optimization techniques for system reliability with redundancy heuristic methods applied to optimal system reliability. repair vs replacement. Charles E Ebling. PHI. 2008. covarient models. weibull. system effectiveness. To apply the various design concepts and design tools and techniques while designing a product. 31 . John-Wiley and Sons Inc. TataMcGraw Hill. Amata Mitra “Fundamentals of Quality Control and improvement” Pearson Education. system safety – analysis of down-time – the repair time distribution. 2002 4. identification determination of causes. 5. design methods. bathtub curve – time dependent failure models – distributions – normal. Tata McGraw Hill. UNIT – V PRODUCT DATA MANAGEMENT 8 Product Data Management – concepts – Collaborative product design and commerce – Information Acquisition – Sourcing factor – manufacturing planning factor – Customization factor – Product life cycle management.UNIT – II COMPUTER GRAPHICS FUNDAMENTALS AND GEOMETRIC MODEL 8 Computer graphics – applications – principals of interactive computer graphics – 2D 3D transformations – projections – curves .Rogers. Alan Adams.balance sheet . Kevin Otto. 2. casting. “Mathematical Elements for Computer Graphics”. 1997. 4.11”.Geometric Modeling – types – Wire frame surface and solid modeling – Boundary Representation.Basic records . 1990 MF9266 FINANCIAL MANAGEMENT LT P C 3 0 0 3 AIM: To introduce the concepts of financial and various functions of financial management so that the students will be able to handle higher level financial decisions.Design for environment – FMEA – QFD – Poka Yoke DOE – Taguchi method of DOE – Quality loss functions – Design for product life cycle.Preparation and interpretation of profit and loss statement . “CAD/CAM theory and Practice”. 1991. 32 . 1994 3. “Handbook of Product Design for Manufacturing”. OBJECTIVES: To train students in various functions of finance such as working capital management. Prentice Hall. “Product Design”.Fixed assets .Bralla. product development process tools – TRIZ – Altshuller’s inventive principles – Modeling of product metrics – Design for reliability – design for manufacturability – machining. David F. UNIT – IV PRODUCT DESIGN TOOLS & TECHNIQUES 12 Product modeling – types of product models. Ibrahim Zeid. “Concurrent Engineering Fundamentals Vol. McGraw Hill. McGraw Hill.Current assets. Pearson Education. James G. and metal forming – design for assembly and disassembly . 2000 REFERENCES: 1. current assets management so that students will be able to make high investment decisions when they take up senior managerial positions. UNIT – I FINANCIAL ACCOUNTING 8 Accounting principles .J. TOTAL : 45 PERIODS TEXT BOOK: 1. Kristin Wood. Biren Prasad. constructive solid geometry – Graphics standards – assembly modeling – use of software packages UNIT – III PRODUCT DESIGN CONCEPTS 8 Understanding customer needs – Product function modeling – Function trees and function structures – Product tear down methods – Bench marking – Product port folio – concept generation and selection. 6. UNIT – II WORK STUDY 8 Method study – Principles of motion economy – steps in method study – Tool and Techniques – Work measurement – Purpose – stop watch time study – Production studies – work sampling – Ergonomics – Value analysis. 1993.principles . MF9268 MANUFACTURING MANAGEMENT L T P C 3 0 0 3 AIM: To introduce the concepts of manufacturing management and various manufacturing management function to the students. Laxmi Publications.Vijaramnath. Vijayaramnath.costing systems .cost classification .present value method .methods.B.Volume profit relationship Relevant costs in decision making profit management analysis . B.cost of a product . Sundar Selwyn.Elanchezian. Financial Management. New Age International Publishers. UNIT – I PLANT ENGINEERING 7 Plant location – Factors affecting plant location – Techniques – Plant layout . Narang. UNIT – IV CAPITAL BUDGETING 8 Significance of capital budgeting . Chennai.accounting rate of return method . 2.Management of accounts receivable . 33 . Vanhorn.labour costs . Khanna Publishers.overheads . 1998. Fundamentals of Financial Management PHI 1996 3.cost determination .payback period . UNIT – III MANAGEMENT OF WORKING CAPITAL 10 Current assets . R Kesavan.material cost .process .Inventory . 4. C. Production and Costing. TOTAL: 45 PERIODS REFERENCES: 1.Depreciation . Elanchezian.Break even analysis. G.Estimation of working capital requirements .costing . C. OBJECTIVE: To train the students on various functions of manufacturing management so that the students will be able to take up these functions as they get in to senior managerial positions. C.Inventory valuation methods. RKesavan. New Delhi.Allocation of overheads . 2005.Types –Comparison of layouts – Materials handling – Principles – Factors affecting selection of Materials handling system – Types of materials handling systems – Techniques. Presanna Chandra.UNIT – II COST ACCOUNTING 12 Elements of cost . C. UNIT – V PROFIT PLANNING AND ANALYSIS 7 Cost . R Kesavan.Internal rate of return method.S. Engineering Economics and Financial Accounting. Engineering Economics and Cost Analysis Anuratha Publications. New Delhi 2004 5.James. Tata McGraw Hill.Cash .Elanchezian. Process Planning and cost estimation. UNIT – IV SCHEDULING AND PROJECT MANAGEMENT 12 Scheduling – Priority rules scheduling – sequencing – Johnson’s algorithm for job sequencing – n job M machine problems – Project Network analysis – PERT/CPM – Critical path –Floats – Resource leveling – Queuing analysis. automated assembly system etc. Kesavan.V Personnel and Marketing Management 9 Principles of Management – Functions of personnel management – Recruitment – Traiing – Motivation – Communication – conflicts – Industrial relations – Trade Union – Functions of marketing – Sales promotion methods – Advertising – Product packaging – Distribution channels – Market research and techniques. Elanchezian and T.Sundar Selwyn. Engineering Management – Eswar Press. RAPID MANUFACTURING LTPC 3 0 03 MF9267 AIM: To expose the students the importance of concurrent engineering in the present manufacturing and also the need and importance of rapid prototype tooling in manufacturing. expert system. TOTAL: 45 PERIODS REFERENCES 1. Prentice Hall of India. JIT. 6.C. 34 . Panneerselvam. 4.Vijayaramnath. Kesavan. 2. Chennai – 2005 Dr. Principles of Management – Eswar Press – Chennai – 2004 R. 5.. Also to impart knowledge in various rapid tooling techniques and processes. Dr. R.Chand & Co. 2002 Martand T. 2003. and B. Production Planning and Control. Anuratha Publications. Chennai – 2008 Dr. 3. Production and Operations Management. Kesavan. S. C. 2005 Thomas E Mortan. Vikas Publications. C.Vijayaramnath. R.Elanchezian and B. Telsang. Production and Operations Management. UNIT . Production Management.UNIT – III PROCESS PLANNING AND FORECASTING 9 Process planning – Aims of process planning – steps to prepare the detailed work sheets for manufacturing a given component – Break even analysis – Forecasting – Purpose of forecasting – Methods of forecasting – Time series – Regression and Correlation – Exponential smoothing – Forecast errors. R. OBJECTIVES: To make the students understand the concepts of concurrent engineering such as artificial intelligence. Elanchezian. Andrew Kusaik Concurrent Engineering Automation tools and technology.S. Anderson M. Design for concurrent Engineering. 2. D. www.. Verlag. UNIT – III MANUFACTURING CONCEPTS AND ANALYSIS 9 Manufacturing competitiveness – checking design process – conceptual design mechanism – qualitative physical approach – An intelligent design ffor manufacturing system – JITsystem – low inventory – modular fixtures modeling and Reasoning for computer based Assembly planning – Design of Automated Manufacturing systems. UNIT – V MODULAR AND RAPID TOOLING 10 Principle – Thermojet printer. 5.tm.1996.html 35 . Berlin Integrated Product Development Springer Ver Log 1987.1992. WEB REF: 1. REFERENCES: 1. Pham. SME. 6. Concurrent Engineering Research Center. Genisys Xs printer.Jacob. 3. and Mongantown W. London. 4. Sander’s model 3D printer.T. Prasad Concurrent Engineering Fundamentals – Integrated Product Development precentice Hall 1996.Solid ground curing – laser engineered net shaping (LENS). direct rapid tooling – quick cast process – copper polyamide. UNIT – II DESIGN STATE 9 Life cycle desin of products – opportunity for manufacturing enterprises – modality of concurrent engineering design – Automated Analysis Idealization control – concurrent Enginering in optimal structural design – Real time constraints. Paul P.tu. rapid tools sand casting tooling laminated tooling soft tooling Vs hard tooling. 2001.M and Hein L. Cleetus. S. Rapid Manufacturing.V. J.nl/vace/ce/ce95. Stereo Lithography and other Rapid Prototyping &Manufacturing Technologies. UNIT – IV RAPID PROTOTYPE TOOLING PROCESSES 10 Ed for coessiomn in product development classification of RP systems – Fused deposition modeling selective laser sintering – stereo lithography systems – laminated object manufacturijg. and Dimov. New York.UNIT – 1 INTRODUCTION TO CONCURRENT ENGINEERING 7 Extensive definition of CE – CE design methodologies organizing for CE – CE tool box collaborative product development – IT support – Solid modeling – Product data management – collaborative product – Artificial intelligence – Expert systems – software hardware co – design. Wiley John and Sons Inc 1992. silicon rubber tooling – aliminium fitted epoxy tooling – spray metal tooling. JP system object yudra system – In direct rapid tooling .