Mc 521 Swing Manual 204027 c

March 17, 2018 | Author: Rodrigo Valenzuela | Category: Switch, Electrical Connector, Electrical Wiring, Door, Electrical Equipment
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Stanley Access TechnologiesMagic-Swing™, Magic-Force™, and Bifold MC521 Control Box Quick-Reference Guide 204027 Rev. C, 11/9/05 Prohibition on Copying Any unauthorized reproduction, disclosure or distribution of copies by any person of any portion of this work may be a violation of copyright law of the United States of America and other countries, could result in the awarding of statutory damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved. Stanley Access Technologies TABLE OF CONTENTS 1. PURPOSE...................................................................................................................................................... 2 1.1 Discussion.................................................................................................................................................... 2 1.2 Applicability ................................................................................................................................................ 2 1.3 Features and Functions ................................................................................................................................ 2 2. PRECAUTIONS............................................................................................................................................ 3 3. WIRING INSTRUCTIONS .......................................................................................................................... 3 3.1 Evaluating Power Requirements.................................................................................................................. 3 3.2 Connecting Main Power Wiring.................................................................................................................. 3 3.3 Connecting Breakout Status Signal Wiring (Magic-Swing Operators)....................................................... 4 3.4 Connecting Breakout Status Signal Wiring (Magic-Force Operators) ........................................................ 6 3.5 Wiring the Operator Switch Module (Magic-Force Operators) .................................................................. 8 3.6 Wiring the Operator for Required Handing (Magic-Force Operators)........................................................ 9 3.7 Wiring the “ON/OFF/HOLD OPEN” Switch and Power Switch................................................................ 9 3.8 Wiring the Door Activation or Safety Device ............................................................................................. 9 3.9 Wiring Sentrex3 ......................................................................................................................................... 10 3.10 Wiring Bodyguard ................................................................................................................................... 10 3.11 Wiring Superscan .................................................................................................................................... 10 3.12 Wiring Holding Beam ............................................................................................................................. 10 3.13 Wiring the Cycle Counter........................................................................................................................ 11 4. TUNE-IN INSTRUCTIONS ....................................................................................................................... 12 4.1 Initial Tune-In Settings.............................................................................................................................. 12 4.2 Tuning In the MC521 Controller Using the Palm Pilot............................................................................. 12 4.3 Tuning In the MC521 Controller Using the Controller Pushbuttons......................................................... 16 4.4 Final Tune-In Adjustments........................................................................................................................ 20 5. SPARE PARTS LIST.................................................................................................................................. 21 ATTACHMENTS Attachment 1, Breakout Status Wiring on Magic-Swing Operators................................................................... 22 Attachment 2, Magic-Force Wiring Diagram—MC521..................................................................................... 23 Attachment 3, Magic-Force Wiring Diagram—MC521 With Power Close Option........................................... 24 Attachment 4, Magic-Swing Wiring Diagram—MC521.................................................................................... 25 Attachment 5, Terminal Block Connections—TB1 Through TB5..................................................................... 26 Attachment 6, MC521 Controller Controls and Indicators................................................................................. 27 Attachment 7, ANSI/BHMA and UL Compliance Requirements for Swinging and Folding Doors ................. 29 Attachment 8, Palm Troubleshooting Aid—Swing/Bifold................................................................................. 31 © 2005, THE STANLEY WORKS. ALL RIGHTS RESERVED. 204027 Rev. C, 11/9/05 1 of 31 1. PURPOSE 1.1 Discussion This manual provides abbreviated descriptive information, wiring instructions, and tune-in instructions for the MC521 controller used with Magic-Swing™, Magic-Force™, and Bifold operators. The manual is intended as a quick-reference guide. Attachment 6 illustrates the MC521 controller controls and indicators. 1.2 Applicability This manual is applicable on MC521 control box used with Magic-Swing™, Magic-Force™, and Bifold operators. 1.3 Features and Functions 1.3.1 Magic-Touch™: A feature that allows the door to be actuated by a slight manual movement of the door--without the need for an approach sensor. The MC521 control box controls the Magic-Touch hold-open time delay. Magic-Touch can be used with press plates or a radio control system, providing the system with two separate time delays. Magic-Touch is not recommended for use with a dual door system using Sentrex™. With dual door systems, Magic-Touch can be selected to open doors independently or simultaneously. 1.3.2 Reverse On Obstruction: A reverse-on-obstruction feature causes the door to reverse motion if an obstruction is met during door opening or closing. Safety Check: This feature monitors the safety signal activation on every open cycle. If a safety carpet or overhead safety sensor fails "open" or can no longer detect a pedestrian, the door stays open for 12 seconds to indicate that there is a problem. Emergency Breakout: Disconnects power to the motor when the door is manually pushed in the emergency-out direction. The operator then automatically resets and power is resumed. 2S Logic: Used in trained-traffic applications and is not compatible with sensors. Allows door to open when switch is pushed and door to close when the next sequential switch is pushed. 2S can be used with a safety sensor. 1.3.3 1.3.4 1.3.5 1.3.6 1.3.7 Automatic Open-Check Calculation: Open-check position—the area where the door slows down before fully open—is calculated for approximately 80° in the opening direction during first install sequence (FIS). Open-check length can be adjusted using a Palm Pilot or the controller pushbuttons. Low- and High-Energy Operation: Allows selection of low-speed range (low-energy applications) or high-speed range (full-energy and all dual-operator applications). 1.3.9 Bifold Safety Sensor Logic: Allows selection of bifold logic versus carpet or timer logic. Used in bifold door systems, it eliminates the need for a lockout relay for the overhead safety sensor. Single- or Dual-Door Selection: Allows selection of single- or dual-door operation. 1.3.10 Opening Speed Adjustment: Permits adjustment of door opening speed. 1.3.8 © 2005, THE STANLEY WORKS. ALL RIGHTS RESERVED. 204027 Rev. C, 11/9/05 2 of 31 .1 DEENERGIZE incoming electrical power to header. ALL RIGHTS RESERVED. 8 screw provided. • ENSURE power source is not shared with other equipment. 1. incoming electrical power to header must be deenergized before connecting control box electrical harness to electrical service.2 3. EAS systems.2. using the wire nut provided.1 3.3. 11/9/05 3 of 31 .2.19. and FASTEN screw. 1.3. provisions are provided for the installation of an optional single-adjustment closing speed control.2. In a concealed location inside the header (not visible from the exterior of the header). and. PRECAUTIONS 2.3.e. or other electromagnetic interference generators. 1.4 INSTALL ground wire ring terminal and star washer onto the No.1 2.15 One-Piece Switch Module: On Magic-Force operators.1. close check. and auxiliary switches have been replaced with a single one-piece switch module. C.5 In a concealed location inside the header. CONNECT ground wire assembly (P/N 711527) to electrical service ground wire.2. cash registers. Torque Adjustment: Allows adjustment of the door opening force.14 Stall Logic: Used with a door-mounted sensor system to stop door motion when a pedestrian or object is present.2 EVALUATE door system power requirements as follows: • ENSURE power source is a dedicated 117 VAC.1 Evaluating Power Requirements 3. and stall torque are independent adjustments. “American National Standard for Power Assist and Low Energy Power Operated Doors. i. 3. On Magic-Swing operators. a dual-adjustment closing speed control with two rheostats permits independent adjustment of door closing speed and closing check speed.1. 3. All ANSI/BHMA and UL Requirements in Attachment 7 must be met before the door is put into operation. the individual breakout.13 Open Check Speed Adjustment: Permits adjustment of door open check speed. 3. DRILL a second hole for a No. © 2005. 8 screw. 204027 Rev. 3. Open torque. THE STANLEY WORKS. 1. DRILL a hole for a No.11 Closing Speed Adjustment: On Magic-Force operators.12 1. 50/60 Hz source with 20A circuit rating per two controllers. and ground wire to header. and 4.2. The Magic-Touch time delay must be greater than 5 seconds to ensure compliance with ANSI A156. Connecting Main Power Wiring WARNING To prevent injury to personnel. 3.3 3.3. WIRING INSTRUCTIONS 3.1.3.” specifications. star washer. 8 screw.2. check torque.2 Refer to Attachments 2. breakout status. 2 REMOVE quick-connect terminal (brown wire) from the normally open terminal of the auxiliary switch (formerly open check switch). This will result in damage to the breakout switch.4 for the second door operator. star washer. The auxiliary switch was formerly the open check switch on the operator switch plate (top cam). The breakout status switch should be used in all applications where there is no positive door stop in the breakout direction.3. The auxiliary switch is the breakout status signal switch.1 Refer to Attachment 1. CONNECT power line harness 412544 to electrical service as follows: • CONNECT power pigtail assembly black wire to black (line) service wire.3. 2.3. REPEAT steps 3.3 and 3. 11/9/05 4 of 31 .3.2. the breakout switches of each operator need to be wired in series to ensure that the control box will not open the doors if either breakout status switch is activated. and FASTEN screw. and CONNECT breakout status wiring. 3. INSTALL stripped end of first jumper wire (from position 3 of the 8-pin connector on operator harness) into terminal 9 of control box connector TB3. and INSTALL onto normally closed terminal. the breakout status switch must always be connected. THE STANLEY WORKS. 3.3 CONNECT yellow jumper wires installed on the single/dual motor harness as follows: a.3. b. 3.3. control box power must be deenergized before connecting breakout status signal wiring. PERFORM the following: a. NOTE In a dual-door application. CONNECT stripped end of one yellow jumper wire from each operator to terminals 9 and 10 of control box connector TB3.3.3.3 3. and ground wire to header. 204027 Rev.5 IF application is a pair of doors. © 2005. 3. ALL RIGHTS RESERVED.2. arcing across the breakout switch contacts can occur. b. 3. • CONNECT power pigtail assembly white wire to white (neutral) service wire.7 Using the wire nuts provided. 8 screw provided. Connecting Breakout Status Signal Wiring (Magic-Swing Operators) WARNING To prevent injury to personnel and damage to equipment. C. INSTALL stripped end of second jumper wire (from position 5 of the 8-pin connector on operator harness) into terminal 10 of control box connector TB3. and ADJUST cam as necessary to trip the corresponding microswitch prior to activation of the breakout switch. To prevent damage from switch contact arcing.4 SET the auxiliary cam for approximately 3° activation (toward breakout direction). NOTE 1. 3. CAUTION If the motor is running and the breakout status switch is not connected.6 INSTALL power line harness 412544 ring terminal and star washer onto the No. : WHITE COM. ENSURE door is in the closed position. N. SHOWN N. C.3.C. g. Using a multimeter. © 2005. CHECK continuity between TB3 terminals 9 and 10. 204027 Rev. and HOLD door at approximately the negative 3° position. Figure 1.C.6 Using a wire nut. 3. In a dual-door application.O. THE STANLEY WORKS. both doors can be tested at the same time in the closed position. f.O.: RED N. CONNECT remaining wire from first operator to remaining wire on second operator. then again with the door in the breakout (negative 3°) position. e. OPEN CHECK SWITCH N. Breakout Status/Breakout Cam Settings (Magic-Swing Operators) TOP CAM = AUX SWITCH CENTER CAM = EMERGENCY BREAKOUT SWITCH BOTTOM CAM = CLOSE CHECK SWITCH COM N. N. RELEASE door.C. TOP CAM = AUX SWITCH CENTER CAM = EMERGENCY BREAKOUT SWITCH BOTTOM CAM = CLOSE CHECK SWITCH EMERGENCY SWITCH N.3.: YELLOW COM. PLUG TB3 into control box.O. COM. N. N. h. and ENSURE there is continuity.O. Using a multimeter.: BLACK COM N.: ORANGE N. the switch is first checked with the door closed. Refer to Figure 1. CHECK continuity between TB3 terminals 9 and 10. and visually INSPECT cams for proper setting. ALL RIGHTS RESERVED. C. NOTE When checking breakout status switch continuity. the doors must be tested individually when checking switch continuity with the doors in the breakout (negative 3°) position.: BLUE R. and ENSURE there is an open circuit. COM. SHOWN mcb002 b. However.: BROWN COM.7 VERIFY breakout status/breakout cam is properly set as follows: a. H. H. L.O. 11/9/05 5 of 31 . UNPLUG TB3 from control box. d.C. c.O. PUSH door in the breakout direction.3. CLOSE CHECK SWITCH N. C. control box power must be deenergized before connecting breakout status signal wiring.3 • INSTALL one breakout status switch wire to terminal 9 of control box connector TB3.4 Connecting Breakout Status Signal Wiring (Magic-Force Operators) WARNING To prevent injury to personnel and damage to equipment.4.4 CONNECT remaining two yellow breakout status switch wires together with a wire nut. • 3. IF dual-operator application.4. C. PERFORM the following: 3.4. arcing across the breakout switch contacts can occur. • INSTALL one breakout status switch wire from second operator to terminal 10 of control box connector TB3.2 IF single-operator application. 204027 Rev.” 3. This will result in damage to the breakout switch. ALL RIGHTS RESERVED. 11/9/05 6 of 31 .3.4. 3. PERFORM the following to put the breakout switches in series: • INSTALL one breakout status switch wire from one operator to terminal 9 of control box connector TB3.1 SET “POWER” switch to “OFF. To prevent damage from switch contact arcing. the breakout status switch must always be connected. CAUTION If the motor is running and the breakout status switch is not connected. VERIFY breakout status/breakout cams are properly set as follows: © 2005. THE STANLEY WORKS. • INSTALL second breakout status switch wire to terminal 10 of control box connector TB3. C.a. ROTATE CLOSE CHECK CAM COUNTERCLOCKWISE UNTIL RAISED PORTION OF CAM ACTUATES SWITCH. ALL RIGHTS RESERVED. THEN ROTATE CAM 10 DEGREES COUNTERCLOCKWISE. 204027 Rev. DETAIL A: RIGHT HAND OPERATOR CAM SETTINGS BREAKOUT CAM DECREASE INCREASE BREAKOUT CAM ROTATION BREAKOUT ANGLE ANGLE LEFT HAND OPERATOR BREAKOUT STATUS CAM CLOSE CHECK CAM INCREASE CLOSE CHECK CAM ROTATION ANGLE DECREASE CLOSE CHECK ANGLE AUXILIARY CAM SEE DETAIL B INITIAL CAM SETTINGS (LOOKING DOWN AT OPERATOR SPINDLE) ROTATE BREAKOUT CAMS CLOCKWISE UNTIL RAISED PORTION OF BREAKOUT STATUS CAM JUST CONTACTS SWITCH ROLLER. DETAIL B: LEFT HAND OPERATOR CAM SETTINGS MF0026 © 2005. ROTATE AUXILIARY CAM AS DESIRED. Refer to Figure 2. THE STANLEY WORKS. and visually INSPECT cams for proper setting. Breakout Status/Breakout Cam Settings (Magic-Force Operators) BREAKOUT CAM INCREASE DECREASE BREAKOUT CAM ROTATION BREAKOUT ANGLE ANGLE RIGHT HAND OPERATOR BREAKOUT STATUS CAM CLOSE CHECK CAM DECREASE INCREASE CAM ROTATION CLOSE CHECK CLOSE CHECK ANGLE ANGLE AUXILIARY CAM SEE DETAIL A INITIAL CAM SETTINGS (LOOKING DOWN AT OPERATOR SPINDLE) ROTATE BREAKOUT CAMS COUNTERCLOCKWISE UNTIL RAISED PORTION OF BREAKOUT STATUS CAM JUST CONTACTS SWITCH ROLLER. THEN ROTATE CAM 10 DEGREES CLOCKWISE. 11/9/05 7 of 31 . Figure 2. ROTATE CLOSE CHECK CAM CLOCKWISE UNTIL RAISED PORTION OF CAM ACTUATES SWITCH. ROTATE AUXILIARY CAM AS DESIRED. b. ALL RIGHTS RESERVED. SLIDE switch module into operator housing until switch module release lever snaps into place.1 3. h. RELEASE door. Wiring the Auxiliary Position Switch (Magic-Force Operators) OPERATOR HOUSING SWITCH MODULE RELEASE LEVER (PRESS LEVER UP TO RELEASE SWITCH MODULE) AUXILIARY POSITION SWITCH TERMINAL BLOCK NORMALLY CLOSED CONTACT COMMON NORMALLY OPEN CONTACT SWITCH MODULE MCB006 housing. the switch is checked twice. c. THE STANLEY WORKS. PUSH door in the breakout direction. d. and SLIDE switch module out of operator Figure 3. 3. both doors can be tested at the same time in the closed position. In a dual-door application.5. e. IF auxiliary position switch will be used. first with the door closed.b. NOTE When checking breakout status switch continuity. CONNECT wiring to auxiliary position switch terminal block as shown. then with the door in the breakout (negative 3°) position. refer to Figure 3.2 Refer to Attachment 2 or 3 as applicable. and ENSURE there is continuity.5 Wiring the Operator Switch Module (Magic-Force Operators) 3. and HOLD door at approximately the negative 3° position. and CONNECT switch module harness 413791 to dual-adjustment closing speed control connector J4. © 2005. ENSURE door is in the closed position.5. 204027 Rev. LIFT switch module release lever up. C. However. CHECK continuity between TB3 terminals 9 and 10. UNPLUG TB3 from control box. Using a multimeter. and PERFORM the following: a. PLUG TB3 into control box. 11/9/05 8 of 31 . the doors must be tested individually when checking switch continuity with the doors in the breakout (negative 3°) position. f. c. CHECK continuity between TB3 terminals 9 and 10. Using a multimeter. g. and ENSURE there is an open circuit. 6. 3. Though the specific device may not be shown.2 CONNECT encoder cable adapter 415001 from encoder to control box encoder 1 and encoder 2 connectors if applicable. 3.7. Wiring the Door Activation or Safety Device NOTE Attachments 2.3 If Sentrex™ is installed with a left hand Magic-Force operator.8 RIGHT HAND Refer to Attachment 5.7.4 CONNECT line connect harness 412544 to power harness 415000. and CONNECT door activation or safety device.7.3 CONNECT “POWER” switch harness 516857-1 to power harness 415000. Specific wiring instructions from the manufacturer must also be consulted. © 2005.6.2 SET “POWER” switch to “OFF. Door Handing DOOR OPENING MOTION LEFT HAND 3. 3.1 Refer to Figure 4. and CONNECT “ON/OFF/HOLD OPEN” switch wiring as follows: TB2 Terminal Connection Switch Wire Color 1 Hold open Yellow 2 Common Orange 3 Automatic Violet 3.6 Wiring the Operator for Required Handing (Magic-Force Operators) NOTE Operator cams are factory-set for right hand operation.3.4 CONNECT operator harness from close speed module to control box motor 1 and motor 2 connectors if applicable Wiring the “ON/OFF/HOLD OPEN” Switch and Power Switch 3.6.1 3. refer to Attachment 2 or 3 and INSTALL encoder handing harness (part No. and DETERMINE door handing.1 Refer to Attachment 2.” 3.7 MCB004 3.8. 413767). this attachment can be used as a general guide. 11/9/05 9 of 31 . and 4 illustrate typical wiring for various devices. 3.6. 3. ALL RIGHTS RESERVED.7. THE STANLEY WORKS. 3. 3. Figure 4. C. 204027 Rev. or 4 and applicable manufacturer's instructions. A 300-ohm 5-watt resistor is needed. the door will not open until the door is completely closed and the header-mounted sensor becomes active. NOTE Select Sentrex when in step 9 of Table 1 if tuning with pushbuttons. 3. To inhibit the Stall Superscan.3.10 Refer to Attachment 2. 3. 3 . a switch is required in series with the Stall output. or 4 as applicable for wiring connections. When the door is closing and the beam is obstructed. 3 . Program the Bodyguard Relay Output to #2. or 4. or 4 as applicable for wiring connections. or 4 as applicable for wiring connections. the door will remain open. 3. 3 . 3. When the door is open and the beam is obstructed. © 2005.1 3. add encoder handing jumper between encoder and encoder cable adapter. Refer to Attachment 2. even though Sentrex has not been connected at this time. ALL RIGHTS RESERVED. C.11 Wiring Superscan Refer to Attachment 2.9 Wiring Sentrex3 CAUTION Do Not connect Sentrex Microboard or Sensors until control box is fully tuned. The MC521 control box generates the data signals for door open. If tuning with PDA. select Sentrex for Safety Logic in Step 6. Refer to Attachment 2.12 Wiring Holding Beam The Holding Beam input is used in applications when there is a rail-mounted holding beam. Part Number 516861 provides the resistor and terminal block. 204027 Rev. and CONNECT Sentrex3 as follows: TB1 Terminal Connection Sentrex3 Wire Color 1 VSX (+) Power for Sensor Head Red 2 Serial Communication Green 3 Serial Communication White 4 GND (-) Ground for Sensor Head Black Wiring Bodyguard NOTE The Bodyguard does not require a lockout relay for use with the MC521 control box. closing. THE STANLEY WORKS. For left hand Magic Force Operators. 11/9/05 10 of 31 . and closed positions.9. 11/9/05 11 of 31 . ALL RIGHTS RESERVED. 3.13. THE STANLEY WORKS.1 Refer to Figure 5. Figure 5. SEN003 204027 Rev. Cycle Counter Wiring 2 CYCLE COUNTER 3 RED 5 TB1 6 BLACK © 2005.13 Wiring the Cycle Counter NOTE Cycle counter 413787 is optional. C. and CONNECT wiring for cycle counter.3. ALL RIGHTS RESERVED. C. Press Begin FIS when finished. TUNE-IN INSTRUCTIONS 4.2 Initial Tune-In Settings 4.4.1.” 4. Step 1: Select MC521 Tool Box from the list of applications.1 4. 204027 Rev.1 SET “ON/OFF/HOLD OPEN” switch to “OFF. and the handing. Step 4: Setup the door type. THE STANLEY WORKS.1.” Tuning In the MC521 Controller Using the Palm Pilot WARNING To prevent injury to personnel and damage to equipment. the motor configuration. Step 2: Select Restart FIS on the Main selection menu. 11/9/05 12 of 31 .2 SET “POWER” switch to “ON. (FIS = First Install Sequence) Step 3: Select door type. the following settings must be made before using the door. © 2005. MC521 application software is required. NOTE The following steps provide instructions for tuning the MC521 controller using the Palm Pilot. Step 6: Configure additional settings and press Update after each setting has been changed. ALL RIGHTS RESERVED. Once completed.Step 5: If additional configuration is needed press Configure Door. Step 8: Press OK. Step 7: Press Begin Auto Configure. and then back to Closed. 204027 Rev. 11/9/05 13 of 31 . Step 10: Door will go through a learn sequence to configure itself. The door will perform the following operations in learn mode: • Open fully at check speed Step 9: Put Function switch to Hold Open momentarily. press Cancel to go back to the Main selection menu. turn power off. C. To stop the door. Motor 1 and Motor 2 have independent settings. • Close partially to learn stall • Close fully • Open halfway at open speed and stop • Close fully WARNING: During this sequence the sensors are inactive and the door has no SAFETY. THE STANLEY WORKS. © 2005. C. 11/9/05 14 of 31 . Once completed. Step 12: Configure settings as needed and press Update after each setting has been changed.Step 11: If the door requires additional changes to be made to the settings. Step 14: View the I/O grid to verify the sensors and inputs. 204027 Rev. press Cancel to go back to the Main selection menu. © 2005. THE STANLEY WORKS. Step 16: Press Clone Settings to pull all of the settings out of one controller and put them into another door. Step 15: Press More> to access more functions. Door must be cycled to full open for changes to be stored in permanent memory. Step 13: If the door is not operating correctly press Trouble Shoot to enter the Trouble Shooting menu. ALL RIGHTS RESERVED. select Configure Door. To put the settings into another controller plug the Palm into the other controller and press Push Settings. 11/9/05 15 of 31 . 204027 Rev. © 2005.Step 17: To pull all of the settings out of one controller and put them into another door. ALL RIGHTS RESERVED. THE STANLEY WORKS. Note: Push Settings feature will not work if both doors are not the same or if the software version between the two doors is different. press Fetch Settings. Step 18: Press Summary Listing to view all current settings for Motor 1 and Motor 2. Step 19: Review the information on the summary listing. C. followed by “dc”. Select door type (Refer to Table 2) Select Motor 1 handing © 2005. ALL RIGHTS RESERVED.5 seconds press UP or DOWN to get the desired VALUE. the display will change from the VALUE back to the STATUS. Ensure that the index is set to any index but 99. After the desired INDEX is selected. 8.5 seconds of releasing the ENTER button. Press the up or down key to access the door cycle counter. Restart FIS. Once ENTER is released the display will show the VALUE of that INDEX. For example. Check the INDEX and VALUE after each step. 7. To show the INDEX and VALUE To show the INDEX. release ENTER and within 2. c. The display will show “dc” followed by four pairs of digits. To store changes in permanent memory: Cycling door open one time will store changes. hold ENTER. Index Value Status Code 99 96 00 01 00 01 Refer to Table 2 00 = Right hand 01 = Left hand 00 A0 A0 A0 204027 Rev. THE STANLEY WORKS. 6. C. Read the descriptions entirely before performing each step.) 3.3 Tuning In the MC521 Controller Using the Controller Pushbuttons NOTE 1. 5. To access the door cycle counter function: a. To change the INDEX: Hold ENTER switch while pressing UP or DOWN to get to desired INDEX 2. Unlock keypad. FIS Procedure Using Pushbuttons Display Step 1 2 3 4 5 6 Description Set Function switch to “Closed. (If the the UP or DOWN buttons are not pressed within 2.” Table 1. To change a VALUE: Unlock the keypad by setting index 99 to value 01. if the door count was 12345678 cycles the door will display “dc” “12” “34” “56” “78” “dc. d.” Turn power on. Ensure that the keypad is locked by setting index 99 to 01. To lock keypad: Lock keypad by setting index 99 to value 01 or by turning power OFF and then ON. 11/9/05 16 of 31 . b.4. To display STATUS CODE: A few seconds after the VALUE is selected. the display indicates the STATUS CODE 4. momentarily.Restart FIS. 11/9/05 17 of 31 00 . Entering 01 will cause auto configuration. As soon as the VALUE is changed to 01.) 11 00 = Sensor 01 = Sentrex 02 = Carpet 03=Carpet 12 sec. MC521 Mode Values Code MC521 Operational Mode 01 Dura-Glide door style—Single Motor 02 Dura-Glide door style—Dual Motor 03 Magic-Swing Door Style—Single Motor 04 Magic-Swing Door Style—Dual Motor 05 Magic-Force Door Style—Single Motor 06 Magic-Force Door Style—Dual Motor 07 Magic-Force Door Style—Single Motor Low Energy 08 Magic-Force Door Style—Dual Motor Low Energy 09 Bifold door style--Single Motor 10 Bifold door Style--Dual Motor Table 3. 204027 Rev. Index List Index Description 00-89 API Mode Specific Door Operational Values-These depend upon the mode selected 90-95 Reserved 96 Command .Display Step Description Index Value Status Code 7 Select Motor 2 handing 02 00 = Right hand 01 = Left hand A0 8 Accept FIS. © 2005. Display will show A2 when finished. Wait for the learn sequence to end. C. Lock keypad Final Tune in 11 12 A2 99 01 Table 2. leave at default value of 00. 97 Reserved 98 Command – RESTART AUTOCONFIGURATION. (Note: 09 is the default value for low energy. display will go to INDEX 00 (Open Speed value) and then to A1. THE STANLEY WORKS. 04= Bifold A1 10 Function switch: Switch to OPEN.) 03 01 A1 9 Make changes: Safety Logic (Note: If there are no sensors connected. then CLOSED/LOCKED. ALL RIGHTS RESERVED. Entering 01 will cause FIS to restart. percent of PWM counts N/A N/A 03 00 99 Open check length. percent of full torque 23 23 Reserved NA NA 10 11 00 04 Safety Logic (00 = Sensor. Value 00 05 35 01 03 02 Description Defaults Low Energy Full Energy Open speed. VALUEs may be unlocked by entering “00” in this INDEX. 11/9/05 18 of 31 . THE STANLEY WORKS. Single = 01) 01 01 Reserved NA NA 17 Note: Door must be cycled open for changes to be stored in permanent memory. percent of full torque 33 33 08 05 99 Check torque. max. Entering “01” will lock all VALUE inputs except this INDEX. ALL RIGHTS RESERVED. 01 = Sentrex. Table 4. = 99%) 19 19 14 00 60 Open Acceleration Slope 07 07 15 00 99 Open Braking Slope 15 40 16 00 01 Magic touch mode (Dual = 00. C. 00 = OFF..5 sec. 02 = Carpet. © 2005. revolutions per second 09 20 12 Check speed. Keypad is automatically locked upon normal door motion. Value Max. This prevents inadvertent changes to input values. = 99%) 21 05 07 05 99 Open torque. Magic Force/Magic Swing Configuration Codes—Motor 1 Index Min. 204027 Rev. 99 Command – Lock. 03 = Carpet 12 Sec. 01 = ON 00 00 13 00 99 Obstruction Time (percent) (2. 04 = Bifold 00 00 12 00 01 2S Operation.Index Description Entering “01” will cause auto configuration. = 99%) 21 15 06 00 99 Hold-open delay in percent (25 sec. percent of full torque 23 23 09 05 99 Stall torque. sensitivity) 00 00 05 00 99 Magic Touch hold open time (25 sec. percent of full opening N/A N/A 04 00 99 Magic Touch sensitivity (00 = OFF. revolutions per second 04 04 05 40 Stall speed. max. 01-99 = sensitivity) (01 = max. max. max. Magic Force/Magic Swing Configuration Codes—Motor 2 Index Min. Value Max. C. = 99%) 21 15 26 00 99 Hold-open delay in % (25 sec. = 99%) 21 05 27 05 99 Open torque. THE STANLEY WORKS. revolutions per second 09 20 21 03 12 Check speed. 11/9/05 19 of 31 .Table 5. 01-99 = sensitivity) (01 = max. ALL RIGHTS RESERVED. sensitivity) 00 00 25 00 99 Magic Touch hold open time (25 sec. = 99%) 19 19 34 00 60 Open Acceleration Slope 07 07 35 00 99 Open Braking Slope 15 40 36 Reserved NA NA 37 Reserved NA NA Table 6. percent of full torque 23 23 29 05 99 Stall torque. percent of full torque 33 33 28 05 99 Check torque. percent of full opening N/A N/A 24 00 99 Magic Touch sensitivity (00 = OFF. Status Codes Status Code Description 00 Normal operation—All OK 20 Breakout 55 Stall state A0 First installation sequence (FIS) A1 Auto-configuration sequence A2 Auto-configuration confirmation sequence b0 Invalid mode b1 Encoder error dc Display door cycle counter EE Obstruction in Learn Mode 0b Obstruction after Learn Mode © 2005. percent of full torque 23 23 30 Reserved NA NA 31 Reserved NA NA 32 Reserved NA NA 33 00 99 Obstruction time in % (2. Value Description Defaults Low Energy Full Energy 20 05 35 Open speed.5 sec. max. max. 204027 Rev. revolutions per second 04 04 22 05 40 Stall speed. percent of PWM counts N/A N/A 23 00 99 Open check length. 10. ADJUST "CLS" (close speed) rheostat. POWER DOWN the door. 4. m. THE STANLEY WORKS.2 CYCLE and RECYCLE door several times to verify proper speeds and forces. "American National Standard for Power Operated Doors" or ANSI/BHMA A156. ADJUST open speed.19. 11/9/05 20 of 31 . Closing speed must always be checked after adjusting close check speed. ALL RIGHTS RESERVED. “American National Standard for Power Assist and Low Energy Power Operated Doors” specifications. and ENSURE that all settings have been stored in the controller. CAUTION To prevent motor overheating and premature motor failure. j. ADJUST breakout and breakout status cams. h. ADJUST torque. WARNING The Magic-Touch time delay must be set to at least 5 seconds to ensure compliance with ANSI/BHMA A156.4. NOTE Adjustments to the “CK” (close check) rheostat also affect closing speed. i. c. d.4.4. C. e. ADJUST "CK" (close check speed) rheostat.1 Refer to ANSI/BHMA A156. ADJUST time delay. stall speed must not be set too high.19. and ENSURE all ANSI/BHMA. ADJUST stall speed. ADJUST "CLS" (close speed) rheostat. k. POWER UP the door. © 2005. “American National Standard for Power Assist and Low Energy Power Operated Doors” and Attachment 7. b. g. and DETERMINE ANSI and UL door operating requirements. and UL compliance requirements are met. l. 204027 Rev. Refer to Attachment 7. f. ADJUST Magic-Touch™ time delay. ADJUST open check speed.4 Final Tune-In Adjustments 4. and PERFORM adjustments in the following order: a. ADJUST close check cam. THE STANLEY WORKS. and Bifold operators.5. SPARE PARTS LIST Table 7 shows the spare parts for the MC521 control box used with Magic-Swing™. Magic-Force™. 415001 Resistor Assembly. Spare Parts Description Part Number MC521 Controller and 3 terminal blocks 313969 MC521 Controller Manual 204027 Power and Function Switch Assembly 8 feet 516857-1 Power and Function Switch Assembly 15 feet 516857-2 Harness Encoder Handing 413767 Harness Line 412544 Harness Power 18 inch 415000 Harness Phone Cord 50 feet 713911 Harness Phone Cord 25 feet 713911-1 Adapter Female DB9 to RJ11 516826 Terminal Block Plug 10 position 714055 MC521 New Palm Cable 415044 Harness Encoder Cable Adapter 12 inch. 11/9/05 21 of 31 . Table 7. ALL RIGHTS RESERVED. Bodyguard 516861 © 2005. 204027 Rev. C. ALL RIGHTS RESERVED. TWO-WIRE HARNESS TERMINATED BY TWO COMM. 5 3 N. 1 TB3 2 1 N.O.O.C.Attachment 1 Breakout Status Wiring for Magic-Swing Operators (Sheet 1 of 1) TB3 1 AUX.C.C. 9 5 N. MATE-N-LOCK RECEPTACLE CONTACTS WIRE HARNESS (CONNECTOR SEEN FROM WIRES SIDE) BREAKOUT STATUS WIRING--SINGLE DOOR COM. 2 BREAKOUT STATUS WIRING--DUAL DOOR MCBA017A 204027 Rev. SWITCH OPERATOR NO. 4 2 1 4 3 6 5 8 7 6 3 5 7 6 8 7 9 8 RED 10 N. SWITCH 2 N. 11/9/05 Page 22 of 31 © 2005. COM. COM.O. 3 AUX. 10 3 AUX. C. THE STANLEY WORKS. . 4 GREEN WHITE 5 N. SWITCH OPERATOR NO. Attachment 2 Magic-Force Wiring Diagram—MC521 (Sheet 1 of 1) HARNESS P/N 413791 SENTREX 3 FLEX LINK 516861 RD BODY GUARD GN BN BL RD BK WH 1 2 3 4 5 6 7 BL BL BN TB1 RD GN WH BK RD BK BK RD TB1 TB3 1 2 3 4 5 6 7 8 9 10 BK RD WH GN BREAKOUT BREAKOUT STATUS CLOSE CHECK AUXILARY ENCODER COUNTER 413787 1 2 3 4 5 6 7 8 9 10 LEFT HAND OPERATOR MOTOR J1 RELAY SET TO #2 AUXILARY SWITCH CONNECTIONS 1 2 3 4 5 6 7 8 9 10 CLOSE SPEED CONTROL P/N 516660 SWITCH ASS'Y P/N 516671 TB2 YL OR VI HARNESS 415049-1 1 2 3 4 5 6 7 8 9 10 ADD 413767 IF SENTREX IS INSTALLED (LEFT HAND OPERATOR ONLY) HARNESS 415001 SWING STALL OR SENSOR OPTION ONLY 516834 TB1 TB2 1 2 3 4 5 6 7 8 9 10 12 VAC 12 VAC COMMON SAFETY BREAKOUT COMMON SAFETY SENSOR 415000 JUMPER 413363-1 TB3 BK RD WH GN CONTROLLER . .185000 JUMPER 413363-2 3 BK WH 2 1 GN MOTOR RD BK WH GN SUPERSCAN APPROACH 5 4 3 2 1 BN 6 YL BK RD 7 BREAKOUT COMMON TB4 OPERATE SENSOR 12 VAC 12 VAC COMMON OPERATE BN YL 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 J2 JUMPERS ENCODER OPERATE SENSOR SAFETY SENSOR PRESS PLATE 12 VAC 12 VAC COMMON OPERATE 12 VAC 12 VAC COMMON SAFETY OPERATE COMMON 3 1 2 SWITCH HOLD OPEN ON POWER SWITCH LINE NEUTRAL SCHEMATIC 1 2 120 VAC LINE EARTH GROUND GROUND SCREW IN HEADER HARNESS P/N 413791 RIGHT HAND OPERATOR BREAKOUT BREAKOUT STATUS CLOSE CHECK AUXILARY TB5 TB4 1 2 3 4 5 6 7 8 9 10 CENTER OFF AUTO ON OFF AUTO/CLOSE/OPEN OFF HARNESS 415049-1 PDA TB3 3 1 2 BK RD WH TB3 TB4 TB5 8 7 6 5 4 3 2 1 8 BK 3 RD 2 WH 1 HARNESS 412544 BK 3 WH 2 GN 1 SUPERSCAN STALL BK RD WH GN 31 3 WH WH GN RD SENTREX3 MICRO BOARD 415044 BIFOLD BREAKOUT SWITCHES 3 2 1 SCHEMATIC 2 VI OR YL STANGUARD BIFOLD ONLY 12 VAC 12 VAC COMMON STALL HARNESS 516857-1 OR 516857-2 HOLD BEAM 12 VAC 12 VAC HOLDING BEAM COMMON 1 2 3 4 5 6 7 8 9 10 CLOSE SPEED CONTROL P/N 516660 AUXILARY SWITCH CONNECTIONS SWITCH ASS'Y P/N 516671 UCSW008B 204027 Rev. ALL RIGHTS RESERVED. THE STANLEY WORKS. C. 11/9/05 Page 23 of 31 © 2005. 185000 3 2 1 2 3 WH WH GN RD SENTREX3 MICRO BOARD 4 5 6 HARNESS 516857-1 OR 516857-2 31 JUMPER 413363-2 9 10 415044 HARNESS 415049-1 BK 3 WH GN 2 1 PDA JUMPERS 2 J2 3 4 RD BK YL BN 5 12 VAC 6 7 8 BREAKOUT COMMON 12 VAC 12 VAC COMMON OPERATE 9 12 VAC OPERATE COMMON SENSOR OPERATE 10 TB4 1 SAFETY SENSOR 2 3 4 PRESS PLATE 5 6 7 BN YL 8 9 10 204027 Rev. ALL RIGHTS RESERVED.Attachment 3 Magic-Force Wiring Diagram—MC521 With Power Close Option (Sheet 1 of 1) HARNESS P/N 413791 SENTREX 3 FLEX LINK RELAY SET TO #2 GN BN BL RD BK WH BL BN COUNTER 413787 BK RD J2 12 34 5 6 7 BL J2 1 2 3 4 5 6 7 8 9 10 RD GN WH BK RD BK TB1 1 2 3 4 5 6 7 8 9 10 TB3 BK RD WH GN 1 2 3 4 5 6 7 8 9 10 12 34 T L AUXILARY SWITCH CONNECTIONS CLOSE SPEED CONTROL P/N 516660 ADD 413767 IF SENTREX IS INSTALLED (LEFT HAND OPERATOR ONLY) SAFETY SENSOR JUMPER 413363-1 TB3 TB1 TB2 415000 CONTROLLER . C. AUTO ON OFF AUTO/CLOSE/OPEN HOLD OPEN SWITCH 12 VAC 12 VAC COMMON SAFETY OPERATE COMMON TB5 TB4 1 2 3 4 5 6 7 8 9 10 BK RD WH 3 1 2 ON POWER SWITCH 3 1 2 OFF SCHEMATIC MOTOR RIGHT HAND OPERATOR BREAKOUT ENCODER BREAKOUT STATUS CLOSE CHECK AUXILARY S1 8 7 6 5 4 3 2 1 BK 3 RD 2 WH 1 POWER CLOSE P/N 516116 J2 TB3 1 1 2 HARNESS P/N 413791 JP1 RD BK WH GN BK RD WH GN 3 LINE NEUTRAL 120 VAC LINE EARTH GROUND GROUND SCREW IN HEADER BK 3WH 2 GN 1 8 7 6 5 43 2 1 SUPERSCAN APPROACH CENTER OFF 2 SCHEMATIC HARNESS 412544 7 8 SUPERSCAN STALL OPERATE SENSOR 1 2 3 4 5 6 7 8 9 10 516834 1 TB3 TB4 TB5 BIFOLD BREAKOUT SWITCHES HARNESS 415049-1 TB2 VI OR YL SWING STALL STANGUARD BIFOLD SENSOR OR ONLY OPTION ONLY BK RD WH GN 12 VAC 12 VAC COMMON SAFETY BREAKOUT COMMON SWITCH ASS'Y P/N 516671 YL OR VI HARNESS 415001 12 VAC 12 VAC COMMON STALL LEFT HAND OPERATOR MOTOR HANDING HARNESS 413768 S1 RD BODY GUARD MOTOR BREAKOUT BREAKOUT STATUS ENCODER CLOSE CHECK AUXILARY TB1 JP1 516861 POWER CLOSE P/N 516116 1 12 34 T L 2 3 HOLD BEAM 12 VAC 12 VAC HOLDING BEAM COMMON 4 5 6 CLOSE SPEED CONTROL P/N 516660 7 8 9 10 AUXILARY SWITCH CONNECTIONS SWITCH ASS'Y P/N 516671 UCSW009B . THE STANLEY WORKS. 11/9/05 Page 24 of 31 © 2005. 12 VAC 12 VAC COMMON OPERATE 12 VAC 12 VAC COMMON SAFETY OPERATE COMMON TB5 TB4 1 2 3 4 5 6 7 8 9 10 12 VAC 12 VAC HOLD BEAM BEAM HOLDING COMMON 1 2 3 4 5 6 7 8 9 10 VIEW "X" X X ENCODER UCSW010B .415001 JUMPER 413363-1 TB3 12 VAC 12 VAC COMMON STALL 12 VAC 12 VAC COMMON SAFETY BREAKOUT COMMON Y 10 1 2 3 4 5 6 7 8 9 10 BK RD WH GN Y ENCODER CONTROLLER . THE STANLEY WORKS. C. 11/9/05 Page 25 of 31 © 2005.185000 1 2 3 4 5 6 7 8 9 WH WH GN RD SENTREX3 MICRO BOARD HARNESS 412544 JUMPER 413363-2 10 BK WH GN TB3 TB4 TB5 415044 3 2 1 BK 3 WH 2 GN 3 3 2 2 1 1 BK RD WH BK RD WH POWER SWITCH OFF LINE NEUTRAL 120 VAC LINE EARTH GROUND GROUND SCREW IN HEADER 3 1 2 SCHEMATIC 1 PDA SUPERSCAN STALL RD BK WH GN 87 6 5 4 3 2 1 BK RD WH GN SUPERSCAN APPROACH RD BK YL BN 8 7 65 43 21 BREAKOUT COMMON OPERATE SENSOR 12 VAC 12 VAC COMMON OPERATE BN YL TB3 1 2 3 4 5 6 7 8 9 10 TB4 1 2 3 4 5 6 7 8 9 HARNESS 415049-2 JUMPERS MOTOR OPERATE SENSOR SAFETY SENSOR PRESS PLATE 10 204027 Rev.Attachment 4 Magic-Swing Wiring Diagram—MC521 (Sheet 1 of 1) HARNESS 415049-2 SENTREX 3 FLEX LINK RELAY SET TO #2 516861 RD 1 2 3 4 5 6 7 8 9 GN BN BL RD BK WH 1234567 BL BL BN MOTOR COUNTER 413787 TB1 BODY GUARD VIEW "Y" RD GN WH BK RD BK BK RD 10 TB3 TB1 1 2 3 4 5 6 7 8 9 TB2 YL OR VI SAFETY SENSOR 2 3 4 5 6 7 8 9 10 HARNESS 516857-1 OR 516857-2 CENTER OFF 31 2 SCHEMATIC VI OR YL 3 1 2 AUTO ON OFF AUTO/CLOSE/OPEN HOLD OPEN SWITCH 3 1 2 ON 516834 TB1 TB2 STALL SENSOR OPTION 1 HARNESS . ALL RIGHTS RESERVED. ALL RIGHTS RESERVED. Rev. THE STANLEY WORKS. C.Attachment 5 Terminal Block Connections —TB1 through TB5 (Sheet 1 of 1) TB2 (ROCKER SWITCH WIRING) TB1 (RD) (GN) SENTREX FLEX LINK (WH) (BK) (RD) CYCLE COUNTER (BK) BODYGUARD DATA 1 HOLD OPEN POSITION (YL) COMMON (OR) 2 3 AUTOMATIC POSITION (VI) EXT 12VAC (RD) COMMON (WH) STALL (GN) 12VAC (BK) INT 12VAC (RD) COMMON (WH) SAFETY (GN) BREAKOUT (YL) * REMOVE IF EXTERNAL 204027 POWER SUPPLY IS USED. 11/9/05 Page 26 of 31 COMMON (YL) © 2005. 2 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 TB3 12VAC (BK) * 1 TB4 12VAC (BK) 1 EXT 2 COMMON (WH) 3 4 12VAC (RD) OPERATE SENSOR 12VAC (BK) 5 1 EXT 2 7 8 9 10 12VAC (RD) COMMON (WH) SAFETY (GN) PUSH PLATE COMMON 12VAC (BK) 1 12VAC (RD) 2 SENTOP 3 4 12VAC INT 6 7 8 3 4 5 INT 6 TB5 12VAC HOLDING BEAM COMMON 5 6 7 8 9 9 10 10 UCSW011B . 575W MAX 3 Z1101 COM2 (RS232) 185000 CONTROLLER 10 10 10 10 10 WARNING . REPLACE ONLY WITH THE SAME TYPE AND RATING OF FUSE. DISCONNECT POWER BEFORE SERVICING. MOTOR 1 4 MOTOR 1 10 10 TB1 2 ENCDR 1 J601 . 11/9/05 Page 27 of 31 11 UP J402 DETAIL A 15 UC001B FUSE INSIDE.FOR CONTINUED PROTECTION AGAINST FIRE.Attachment 6 MC521 Controller Controls and Indicators (Sheet 1 of 2) 1 U305 ENCODER 2 1 U306 J901 MOTOR 2 J403 MOTOR 2 THIS OPERATOR CONTROL MUST BE ADJUSTED TO ANSI STANDARDS BY STANLEY TRAINED PERSONNEL. 10 SEE DETAIL A 5 6 7 U305 ENCODER 2 U306 8 9 J403 10 S302 ENCODER 1 TB2 TB3 TB4 TB5 S303 TB1 S301 10 10 17 COM2 14 10 10 10 © 2005. C. 13 (RS232) 16 12 ENTER COM1 DOWN 204027 Rev.5A MAX 1 1 1 10 TB5 S301 TB4 S303 TB3 STANLEY UP J402 TB2 ENTER J1101 N G L R ACCESS TECHNOLOGIES COM1 COM1 DOWN INPUT 115V 50/60Hz 5A. THE STANLEY WORKS. REFER TO INSTRUCTIONS FOR WIRING AND ADJUSTMENTS. j401 S302 ENCODER 1 10 12 VAC OUTPUT 1A MAX TB3 TB4 TB5 12 VAC OUTPUT 0. ALL RIGHTS RESERVED. 204027 Rev. internal transformer supplies power to multiple external sensors. and push plate. Used for manual setup and tuning of door when PDA is not available. 250V Motor No. neutral. 1 connector. Not used. Connection point for motor encoder No.Attachment 6 MC521 Controller Controls and Indicators (Sheet 2 of 2) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 CONTROL/ INDICATOR Motor 2 Connector J109 Power Connector J1101 Fuse Z1101 Motor 1 Connector J601 Terminal Block Connector TB1 Terminal Block Connector TB2 Encoder 2 Connector J403 Two Digit Display Encoder 1 Connector J402 Up Pushbutton Switch S302 Down Pushbutton Switch S303 Enter Pushbutton Switch S301 COMM1 Jack COMM2 Jack Terminal Block Connector TB5 Terminal Block Connector TB4 Terminal Block Connector TB3 J401 DESCRIPTION Motor No. Connection point for motor encoder No. and common power wiring. and breakout switch. Controller fuse-. Used for manual setup and tuning of door when PDA is not available. C. Connection point for stall sensor. Connection point for incoming line. safety sensor. Connection point for PDA harness.5 Amp. 2 connector. Connection point for function switch (rocker). Connection point for Sentrex microboard. Connection point for door cycle counter and Sentrex. Used manual setup and tuning of door when PDA is not available. ALL RIGHTS RESERVED. THE STANLEY WORKS. Future provision. 1. Connection point for operate sensor. 2. Also serves as the display for tune-in by pushbutton switches. Using jumper wires across TB3 terminals 1 to 5 and 2 to 6. 11/9/05 Page 28 of 31 © 2005. RS232 COMM1 connector. . safety sensor. Displays Controller Status. RS232 COMM2 connector. “American National Standard for Power Operated Pedestrian Doors”. and type. the more restrictive condition applies. “American National Standard for Power Assist and Low Energy Power Operated Doors”.) 3.10 include: • Guide rail size. 11/9/05 Page 29 of 31 © 2005. • Control mat size. Note: These instructions are for informational purposes and do not substitute for review against the current revision of the referenced standards. and must also be followed. secondary activating zones and double egress swing door requirements. Other local codes and fire codes likely exist. • Entrapment protection rules including door speeds.10. • Manual opening force.19 include: • Opening times and force. C. Louver.10 Full/Standard Power Swinging and Folding Door Systems Full/standard power swinging and folding door systems must be installed and adjusted for compliance with the current version of ANSI/BHMA A156. • Closing times and force. . Critical aspects of the installation for compliance with A156. location. Critical aspects of the installation for compliance with A156.19.Attachment 7 ANSI/BHMA and UL Compliance Requirements for Swinging and Folding Doors (Sheet 1 of 2) Final adjustment and proper operation of the door system must be and shall be performed in the field. Where a requirement exists in multiple standards. Gate.0 ANSI/BHMA A156. • Time delay.) 2. ALL RIGHTS RESERVED. active areas and sensitivity. forces. “Standard for Safety for Door. • Knowing Act guidelines. THE STANLEY WORKS. and function.19 Low Energy Swinging Door Systems Low energy swinging door systems must be installed and adjusted for compliance with the current version of ANSI/BHMA A156. (Decals and application instructions are provided with the door operator.0 UL 325 Compliance All power operated door systems must be installed in compliance with the current edition of UL 325. and Window Operators and Systems”. and time delays. such as the ANSI/BHMA standard and the UL standard. 204027 Rev. molding height. Drapery. (Decals and application instructions are provided with the door operator. layout. • Signage. 1.0 ANSI/BHMA A156. sensitivity. • Signage. • Sensor pattern size. THE STANLEY WORKS. Knowing Act Doors activated by a manual switch (Knowing Act switch in ANSI/BHMA terms) must have the switch installed in a location from which operation of the door can be observed by the person operating the switch. • Closing time through the final 2 inches of closing (latch check) must be greater than 1.2 3. • Maximum recommended door weight: Magic-Access Operator = 250 lbs (115 kg) Magic-Force Operator = 350 lbs (160 kg) Magic-Swing Operator = 700 lbs (320 kg) Entrapment – Folding Doors To ensure that a folding door operates in accordance with UL 325 entrapment protection criteria the following must be established: • Breakout force with power on or off must be less than 50 lbf (222.4 N) between fully open and latch check. C.1 3. Permanent wiring is to be employed as required by the National Electrical Code and/or local codes. • Closing time through the final 10 degrees must be greater than 1.5 seconds measured at the lead edge of each FX (fold slide) panel.1.3 3. Refer to these figures for proper wiring of external devices to ensure compliance with UL 325. .1.Swinging Doors To ensure that a swinging door operates in accordance with UL 325 entrapment protection criteria the following must be established: • Manual opening force or breakout force with power on or off must be less than 50 lbf (222. • Maximum recommended door weight: Bifold Door = 100 lbs (45 kg) each panel 204027 Rev.4 N).3 3. • Closing force must be less than 40 lbf (177.4 Entrapment .5 seconds.9 N) at the lock/latch stile. • Closing force must be less than 30 lbf (133.2 To reduce the risk of electric shock proper and reliable grounding is mandatory. See Main Power Wiring instructions and Wiring Diagrams in this guide for grounding techniques.Attachment 7 ANSI/BHMA and UL Compliance Requirements for Swinging and Folding Doors (Sheet 2 of 2) 3.1. ALL RIGHTS RESERVED. 11/9/05 Page 30 of 31 © 2005.1 Wiring 3. 3. Connection of external devices is shown in the wiring diagrams and terminal block layouts elsewhere in this guide.4 N). ALL RIGHTS RESERVED. THE STANLEY WORKS. C. 11/9/05 Page 31 of 31 © 2005. Dark = detecting Dark = detecting Dark = detecting .Attachment 8 Palm Troubleshooting Aid—Swing/Bifold (Sheet 1 of 1) Terminal & Pin TB1-5 TB1-8 Description State External Cycle Counter Output Bodyguard Data Output Bodyguard Dark = low (counter increments) Function Switch states for TB2 Hold Off Open TB2-1 Dark = door closed Auto On TB2-3 TB3-4 TB3-8 & TB4-8 TB3-9 TB4-4 & TB4-9 TB4-8 & TB3-8 TB4-9 & TB4-4 TB5-3 TB5-7 TB5-10 Stall Input (Swing) Stanguard (Fold) Safety Input Dark = detecting Dark = triggered or detecting Dark = detecting Breakout Input Operate Sensor Input & Push Plate Input (connected internally) Safety Input Dark = no breakout Dark = detecting Push Plate Input & Operate Sensor Input (connected internally) Sentrex Operate Internal From MicroBoard Holding Beam Spare Dark = detecting 204027 Rev.
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