MB07 Service&Repair Manual

Multi-width Backload Bill RecyclerOperation and Service Manual B2B 60 MULTI-WIDTH BILL RECYCLER Operation and Service Manual Part 2. Testing and Repair Rev. 11-2011 Part 2. Testing and Repair Rev 1.1 PAGE 2-1 Multi-width Backload Bill Recycler Operation and Service Manual Table of Contents Multi-width Bill Recycler ..................................................................................................... 3 Whole assembly ................................................................................................................ 3 Bill Recycler MB07 .............................................................................................................. 5 Exploded view of Bill Recycler MB07 Assembly ................................................................ 5 Exploded view of Main Body (0100439) ............................................................................ 7 Exploded view of Chassis Assembly (0100461) ................................................................ 8 Exploded view of Upper Guide Assembly (0200079)....................................................... 11 Exploded view of Lower Guide Assembly (0200122)....................................................... 12 Exploded view of Inner Guide Assembly (0200121-20) ................................................... 13 Exploded view of Outer Guide Assembly (0200119-20) .................................................. 14 Tools required:................................................................................................................. 15 Disassembly MB07 with Panel 0100460.......................................................................... 15 Disassembly Main Body Assembly .................................................................................. 20 Disassembly Chassis Assembly ...................................................................................... 21 Disassembly Outer guide Assembly ................................................................................ 24 Disassembly Inner Guide Assembly ................................................................................ 25 Disassembly Upper guide Assembly ............................................................................... 26 Recycling cassette ............................................................................................................ 27 Whole Assembly .............................................................................................................. 27 Exploded view of Recycling Cassette Assembly (0100449) ............................................ 28 Disassembly Recycling Cassette (0100450).................................................................... 30 Disassembly Recycling Cassette (0100449).................................................................... 34 Vault ................................................................................................................................... 45 Exploded view of Vault Assembly (0100399 0100399-01)............................................... 46 Exploded view of Housing Assembly (0100398, 0100398-01)......................................... 47 Disassembly of Vault Assembly (0100399, 0100399-01) ................................................ 48 Disassembly of Housing Assembly (0100398, 0100398-01)............................................ 51 PAGE 2-2 Part 2. Testing and Repair Rev. 11-2011 Multi-width Backload Bill Recycler Operation and Service Manual MULTI-WIDTH BILL RECYCLER Whole assembly Recycling Cassette 0100450 MB07 0100462 Vault Assembly 0100399-01 Cable Assembly 0500160 Lock Washer M3 Internal Tooth, Zinc 8203002 Screw M3x4, Phillips, Pan Head, ZI 8201538 Spacer 5201037 Panel assembly 0100460 Snap Rivet Richco SR-3055B RMS#21 8102001 Tapping Screw #3x3/8'', Phillips, PAN Head, Zi 8204001 Lock Washer M2.5 Internal Tooth, Zinc 8203334 Cable 0500035 Lock Washer M3 Internal Tooth, Zinc 8203002 Screw M3x4, Phillips, Pan Head, ZI 8201538 Indicator's Plate Assembly 0404012-01.01 Panel assembly 0100290 Snap Rivet Richco SR-3055B RMS#21 8102001 Rev. 11-2011 Part 2. Testing and Repair PAGE 2-3 Part ID # MMB-3117 MMB-3317 Multi-width Backload Bill Recycler Operation and Service Manual Description 0100462 0100450 0100399-01 MB07 Recycling Cassette Vault Assembly 1 1 MB07.00.00 1 1 MB07.70.000 1 1 BX14.00.000-01 0100460 5201037 0500160 Panel assembly Spacer Cable Assembly Screw M 3x4, Phillips, Pan Head, ZI Lock Washer M3 Internal Tooth, Zinc Snap Rivet Richco SR-3055B RMS#21 1 1 1 8201538 8203002 8102001 0100290 040401201.01 0500035 8201538 8203002 8203334 8204001 8102001 PAGE 2-4 Panel Assembly Indicator's Plate Assembly Cable Assembly Screw M 3x4, Phillips, Pan Head, ZI Lock Washer M3 Internal Tooth, Zinc Lock Washer M2.5 Internal Tooth, Zinc Tapping Screw #3x3/8'', Phillips, PAN Head, Zi Snap Rivet Richco SR-3055B RMS#21 MB07.15.020 SM01.15.011 MB07.10.400 1 1 Coin-proof Bezels 1 1 3 3 1 MM01.15.100 1 VU03.71.000-01.01 1 FL04.05.300 1 1 1 1 Ordinary Bezels 1 1 3 3 Part 2. Testing and Repair Rev. 11-2011 Multi-width Backload Bill Recycler Operation and Service Manual BILL RECYCLER MB07 Exploded view of Bill Recycler MB07 Assembly Cover 5201137 Outer Guide Assembly 0200119-20 Inner Guide Assembly 0200121-20 Snap Rivet 8102001 Screw M4x6 8201A14 Spring 5409002-01 Cover 5201138 Main body 0100439 Shaft 5308047-01 Upper Guide Assembly 0200079 MB05 Memory Card Board 0405088 Spring 5409002 Tapping Screw #3x3/8'' 8204001 Lower Guide Assembly 0200122 Lock Washer (M4) 8203003 Main Body Assembly 0100458 Cable Assembly 0500159 Screw M3x6 8201000 Screw M3x10 8201934 Lock Washer M3 8203002 Screw M3x4 8201538 Chassis Assembly 0100461 Snap Rivet 8102001 Rev. 11-2011 Cover 5201131 Part 2. Testing and Repair PAGE 2-5 05.000 1 VU02. Phillips. Pan Head.007-01 1 MM01.008-01 1 MB05. Pan Head. Testing and Repair Rev.23.000 1 MB07.000-20 1 MM01.000 1 MM01.00.00. Zinc Tapping Screw #3x3/8''. Int/T Zn 2 1 5 8204001 8203003 PAGE 2-6 2 1 Part 2.012 1 ST01. ZI 5 8201000 8201A14 8203002 Screw M3x6.005-01 1 MM01. Pan Head.59. 1 MB07.23.10. Zi 4 #8 Lock Washer (M4).300 1 FL04.07. Phillips.18.19. Phillips.22.019 1 ST01. ZI Qty. PANHead.000-20 1 MB05.019-01 3 3 8201934 Screw M3x10. ZI Screw M4x6.000 1 MM01.00.24. Pan Head.000 1 MB07. 11-2011 . ZI Lock Washer M3 InternalTooth. Phillips.Multi-width Backload Bill Recycler Operation and Service Manual Part ID Description 0100461 Chassis Assembly 0100458 Main Body Assembly 0100439 Main Body 0200079 Upper Guide Assembly 0200122 Lower Guide Assembly 0200121-20 Inner Guide Assembly 0200119-20 Outer Guide Assembly 0405088 Memory Card Board 0500159 Cable Assembly 5308047-01 Shaft 5201138 Cover 5201137 Cover 5201131 Cover 5409002 Spring 5409002-01 Spring 8102001 Snap Rivet Richco SR-3055B RMS#21 8201538 Screw M3x4.00. Phillips.000 1 MB07.00. 23. Testing and Repair PAGE 2-7 . Phillips.11. 1 MB05.022-02 4 Part 2.100 1 SM01.Multi-width Backload Bill Recycler Operation and Service Manual Exploded view of Main Body (0100439) Cable Assembly 0500151 Spring 5409066-02 Screw M3x4 8201538 Main Body 0100438 Levers Assembly 0300182 Part ID Description 0300182 Levers Assembly 0500151 Cable Assembly 0100438 Main Body 5409066-02 Spring 8201538 Screw M3x4. Pan Head.000 1 MB05.23. 11-2011 Qty.15.200 1 MB07. ZI Rev. Phillips.5. Pan Head. Pan Head. 11-2011 . Pan Head. ZI 8201933 Bearing 5204025 Gear 5203047 Gear 5203071 Gear 5203048 Drive Assembly 0300129-01 Lock Washer M2. Testing and Repair Rev.Multi-width Backload Bill Recycler Operation and Service Manual Exploded view of Chassis Assembly (0100461) Bearing 5204025 Shaft Assembly 0300081-01 Shaft Assembly 0300128 Shaft Assembly 0300139-01 Shaft Assembly 0300139-01 Gear 5203046 Dispenser 5210011 Drive Assembly 0300030 Shaft Assembly 0300140-01 Shaft Assembly 0300139-01 Bearing 5204042 Drive Assembly 0300052-23 Shaft Assembly 0300127 Cable 0500200 Screw M3x4. Phillips.5x25. Phillips. Spaenaur 8203013 Shaft Assembly 0300080 Gear 5203070 Retaining Ring # D1500-4 8203A06 Nylon Push Rivet SR-3055B 8102003 Bearing 5204023 Screw M2. Pan Head. ZI 8201015 Richco Mount Wire Saddle MBHWSSE1-1-01 8214010 Lip Assembly 0200085 MM57 Entrance Board 0405079 Shaft Assembly Gear 0300079 5203023 CPU Board 0401046 Screw M3x8. ZI 8201015 Cable 0500120-03 Screw M2x6 with NYLOK BLUE PATCH 8201032 Flat washer M2 8203923 Gear 5203022 Lip Assembly 0200086 Washers W-64F. Phillips. ZI 8202939 Chassis assembly 0100418 Gear 5203102 Gear 5203069 Gear 5203047 Gear 5203102 Gear 5203047 Cable Assembly 0500153 Richco Mount Wire Saddle MBHWSSE1-1-01 8214010 Gear 5203102 Retaining Ring # D1500-4 8203A06 PAGE 2-8 Part 2.5 Internal Tooth. Zinc 8203334 Hex Nut M2. ZI 8201538 Cable 0500120-04 Screw M3x8. 100-04 1 MM01.05.200-01 1 MB05.200 1 MB07.10.05.001 1 VU02.300 1 MM01.000-23 1 FL08.18.00.310 1 MM01.202 2 FL08.010 5 MM01.10.500 1 VU02.05.201 1 FL08.18.Multi-width Backload Bill Recycler Operation and Service Manual Part ID Description 0300052-23 Drive Assembly 0300030-01 Drive Assembly 0300139-01 Shaft Assembly 0300140-01 Shaft Assembly 0500200 Cable 0500153 Cable Assembly 0100418 Chassis assembly 0401046 CPU Board 0500120-03 Cable 0500120-04 Cable 0300129-01 Drive Assembly 0300128-02 Shaft Assembly 0300127 Shaft Assembly 0405079 MM57 Entrance Board 0300079 Shaft Assembly 0300080-01 Shaft Assembly 0200085 Lip Assembly 0200086 Lip Assembly 0300081-01 Shaft Assembly 5204042-02 Bearing 5203022 Gear 5210011 Dispenser 5204023 Bearing 5203023 Gear 5203102 Gear 5203071 Gear 5203069 Gear 5203070 Gear 5204025 Bearing 5203046 Gear 5203047 Gear 5203048 Gear Rev.100 1 MB07.10.100-03 1 MM01.10.10.000-01 1 MM01.57.10.006-02 1 FL08.200-02 1 MM01.10.10.05.00.203 1 FL08.400 1 VU02.00.244 3 MB05.003 Part 2.10. 11-2011 Qty.300-01 1 VU02.20.18.002 1 VU02.18.200 1 VU02.10.10.000 1 VU02.300-01 1 MB07.011 1 MM01.001 4 VU02.003 1 MM01.51.100 1 MB07.51.05.18. Testing and Repair PAGE 2-9 .14.600-01 5 BB01.10. 1 FL04.18.05.012 6 VU01.400-01 3 MB05. 5x25.5g Part 2. Spaenaur Flat washer M2 Lock Washer M2. 11-2011 . ZI Washers W-64F. Phillips. Pan Head. Zinc Nylon Push Rivet SR-3055B Screw M2x6 with NYLOK BLUE PATCH Screw M2.Multi-width Backload Bill Recycler Operation and Service Manual Part ID 8202939 8203013 8203923 8203334 8102003 8201032 8201933 8201538 8201934 8203960 8203920 8214010 8412006 PAGE 2-10 Description Hex Nut M2. ZI Screw M3x4. ZI Screw M3x10. Phillips. ZI Retaining Ring #D1500-2.3 Retaining Ring #D1500-3. Phillips.5. Pan Head.5Internal Tooth. Pan Head.2 Richco Mount Wire Saddle MBHWSSE1-1-01 Lubricant Super Lube with Syncolon (PTFE) Qty. 4 2 2 4 4 2 4 1 4 13 1 2 0. Testing and Repair Rev. 004 3 SM01. 11-2011 Description Upper guide Light guide Light guide Shaft Roller Flat spring Super Lube with Syncolon (PTFE) Qty.1g Part 2.07.00. 1 VU02.Multi-width Backload Bill Recycler Operation and Service Manual Exploded view of Upper Guide Assembly (0200079) Flat Spring 5109012 Shaft 5308033 Roller 5204031 Light Guide 5205039 Light Guide 5205014 Upper Guide 5202063 Part ID 5202063 5205039 5205014 5308033 5204031 5109012 8412006 Rev.00. Testing and Repair PAGE 2-11 .07.024 3 SM01.06.002 1 VU01.001 1 VU02.025 3 SM01.026 0.00. 00. 2 MM01.001 Part 2. Testing and Repair Rev.08.006 2 SB06.Multi-width Backload Bill Recycler Operation and Service Manual Exploded view of Lower Guide Assembly (0200122) Light Guide 5205034 Light Guide 5205034 Lower Guide 5202064 Part ID 5205054 5205034 5202064 PAGE 2-12 Description Light Guide Light Guide Lower Guide Qty.002 1 VU02. 11-2011 . 11-2011 Qty. Phillips.23. Zi 8204001 Optical Sensor Board 0402054 Inner Guide Assembly 0200120-01 Part ID Description 0200120-01 Inner Guide Assembly 0402054 Optical Sensor Board Tapping Screw #3x3/8''.53. Zi Rev. PAN 8204001 Head.Multi-width Backload Bill Recycler Operation and Service Manual Exploded view of Inner Guide Assembly (0200121-20) Tapping Screw #3x3/8''. 1 MM01. Phillips.100-01 1 MB07. PAN Head.300 2 Part 2. Testing and Repair PAGE 2-13 . 04.Multi-width Backload Bill Recycler Operation and Service Manual Exploded view of Outer Guide Assembly (0200119-20) Magnetic Sensor Board MB07.52.24.300 Flat spring 5109012 Tapping Screw #3x3/8''.00. Testing and Repair Rev.3 Tapping Screw #3x3/8”. Phillips. Phillips.000-02 1 MM01.3 8203960 Spring 5409075 Latch 5101204 Pin 5308060 Outer Guide Assembly 0200118-36 Part ID Description 0200118-36 Outer Guide 04030025-02 Magnetic Sensor Board 5101204 Latch 5409075 Spring 5308033 Shaft 5204031 Roller 5109012 Flat spring 5308060 Pin 8203960 Retaining Ring #D1500-2.52.024 4 SM01. PAN Head.025 4 SM01. 8204001 PANan Head.2g Part 2. Zi Lubricant Super Lube with Syncolon 8412006 (PTFE) PAGE 2-14 Qty.003 2 4 0.00. 11-2011 .021 4 SM01.100-36 1 MM01.00. 1 MM01.009 1 MM01. Zi 8204001 Shaft 5308033 Roller 5204031 Retaining Ring # D1500-2.00.026 1 VU02.00. 05. Testing and Repair PAGE 2-15 .Multi-width Backload Bill Recycler Operation and Service Manual Tools required:         Flat screwdriver Torque screwdriver Philips screwdriver #1 Hex nut wrench (5.5 mm) Tweezers Hook Applicator Tools for DIN6799 #877324. Applicator Tool for VU01. 11-2011 Part 2.001 Disassembly MB07 with Panel 0100460 Step 1  Remove screw M4x6 and lock washer M4 Screw M4x6 8201A14 Lock Washer M4 8203003 Rev. 11-2011 .Multi-width Backload Bill Recycler Operation and Service Manual Step 2  Remove push rivet #8102003  Remove cover by releasing the latches  Remove spacer Cover 5201131 Spacer 5201037 Nylon Push Rivet SR-3055B 8102003 Step 3  Remove tree push rivets #8102001  Lift panel #0100460. Testing and Repair Rev. disconnect cables #0500160 and #0500153  Remove panel Nylon Push Rivet SR-3055B 8102001 Cable Assembly 0500153 Panel 0100460 Cable Assembly 0500160 PAGE 2-16 Part 2. 11-2011 Part 2.Multi-width Backload Bill Recycler Operation and Service Manual Step 4  Remove screw M3x4 and lock washer M3  Remove cable #0500160 Skrew M3x4 8201538 Cable Assembly 0500160 Lock Washer M3 8203002 Step 5  Remove two snap rivets #8102001  Remove cover. upper guide assembly and spring Snap Rivet 8102001 Cover 5201138 Upper Guide Assembly 0200079 Spring 5409002 Rev. Testing and Repair PAGE 2-17 . Multi-width Backload Bill Recycler Operation and Service Manual Step 6          Remove cover #52001137 by releasing the latches Disconnect cable #0500120-03 Remove outer guide assembly by releasing the latches Remove inner guide assembly Remove two screws M3x6 and two washers M3 Remove shaft #5308047-01 Remove lower guide assembly Remove tree screws M3x6 and tree washers M3 Remove main body assembly Cover 52001137 Outer Guide Assembly 0200119-20 Cable 0500120-03 Inner Guide Assembly 0200121-20 Shaft 5308047-01 Lower Guide Assembly 0200122 Screw M3x6 8201000 Main Bode Assembly 0100458 Screw M3x4 8201538 Lock Washer M3 8203002 Step 7  Remove two tapping screws #8204001  Remove memory card board and cable #0500159 MB05 Memory Card Board 0405088 Cable Assembly 0500159 PAGE 2-18 Tapping Screw #3x3/8'' 8204001 Part 2. Testing and Repair Rev. 11-2011 . Testing and Repair PAGE 2-19 .Multi-width Backload Bill Recycler Operation and Service Manual Step 8  Remove tree screw M3x10  Remove chassis assembly Main Body Assembly 0100439 Chassis Assembly 0100461 Screw M3x10 8201934 Rev. 11-2011 Part 2. lever assembly and spring Cable Assembly 0500151 Spring 5409066-02 Screw M3x4 8201538 Main Body 0100438 Levers Assembly 0300182 PAGE 2-20 Part 2. Testing and Repair Rev. 11-2011 .Multi-width Backload Bill Recycler Operation and Service Manual Disassembly Main Body Assembly  Remove two screws M3x4 and cable assymbly  Remove two screws M3x4. add Super Lube with Syncolon (PTFE) lubricant to all bearings and gears Shaft Assembly 0300081-01 Shaft Assembly 0300128 Shaft Assembly 0300139-01 Shaft Assembly 0300139-01 Bearing 5204042 Shaft Assembly 0300139-01 Shaft Assembly 0300140-01 Gear 5203022 Bearing 5204025 Gear 5203023 Shaft Assembly 0300127 Retaining Ring # D1500-4 8203A06 Gear 5203046 Gear 5203070 Gear 5203047 Gear 5203102 Retaining Ring # D1500-4 8203A06 Rev.Multi-width Backload Bill Recycler Operation and Service Manual Disassembly Chassis Assembly Step 1  For removal of shaft assembly previously remove bearings by pressing on the latches  For removal of gears previously remove retaining rings When assembling gears have to rotate with no resistance When assembling. 11-2011 Part 2. Testing and Repair Gear 5203102 Gear 5203048 Gear 5203047 Gear 5203102 Gear 5203047 Gear 5203069 PAGE 2-21 . Pan Head. Phillips.5 and drive assymbly #0300052-23 Remove two screws M2x6. 11-2011 . two bearings #5204023 and lip assembly Remove two bearings #5204025 and shaft assembly #0300079 Remove bearing #5204025 and shaft assembly #0300080 Remove two screws M2. ZI 8202939 Part 2. Phillips. two lock washers 2.5 and two hex nuts M2.5x25. ZI 8201933 Bearing 5204023 Lock Washer M2. Zinc 8203334 Drive Assembly 0300129-01 PAGE 2-22 Screw M2. Spaenaur 8203013 Shaft Assembly 0300080 Screw M2. Testing and Repair Rev.5 Remove drive assymbly #0300129-01 Drive Assembly 0300030 Drive Assembly 0300052-23 Dispenser 5210011 Lip Assembly 0200085 Shaft Assembly 0300079 Bearing 5204025 Screw M2x6 with NYLOK BLUE PATCH 8201032 Flat washer M2 8203923 Gear 5203071 Lip Assembly 0200086 Washers W-64F. two lock washers 2. two flat washer M2 and two washers W-64F Remove drive assymbly #0300030 and dispenser #521001 Remove gear #5203071 Remove two screws M2.5 Internal Tooth.Multi-width Backload Bill Recycler Operation and Service Manual Step 2          Remove four push rivet. ZI 8201933 Hex Nut M2. Pan Head.5 Internal Tooth.5x25.5x25. Zinc 8203334 Nylon Push Rivet SR-3055B 8102003 Bearing 5204025 Lock Washer M2.5x25.5. Phillips. 11-2011 Part 2. Testing and Repair PAGE 2-23 . Pan Head. Phillips. Pan Head. ZI 8201015 Richco Mount Wire Saddle MBHWSSE1-1-01 8214010 CPU Board 0401046 MM57 Entrance Board 0405079 Screw M3x8. Phillips. Pan Head. ZI 8201538 Screw M3x8.Multi-width Backload Bill Recycler Operation and Service Manual Step 3  Remove cable #0500200 disconnecting it from cpu and entance boards  Remove cable 0500120-03 disconnecting it from cpu board and take off from wire saddled #8214010  Remove cable 0500120-04 disconnecting it from cpu board and take off from wire saddled #8214010  Remove cable 0500153 disconnecting it from cpu board and take off from wire saddled #8214010  Remove gear #5203071  Remove four screw M3x8 and cpu board  Remove screw M3x4 and entrance board Cable 0500120-04 Cable 0500200 Cable 0500120-03 Cable Assembly 0500153 Screw M3x4. ZI 8201015 Richco Mount Wire Saddle MBHWSSE1-1-01 8214010 Chassis assembly 0100418 Rev. Multi-width Backload Bill Recycler Operation and Service Manual Disassembly Outer guide Assembly Step 1     Remove four tapping screw #8204001 Remove magnetic sensor board Remove two retaining rings and extract pin. Zi 8204001 Shaft 5308033 Roller 5204031 Retaining Ring # D1500-2.3 8203960 Spring 5409075 Latch 5101204 Pin 5308060 Outer Guide Assembly 0200118-36 Step 2  Remove tree lens by pressing on the latches  Remove holder and light guide Cap 5207013 Cap 5207013-01 Holder 5207020 Light guide 5205053 Outer Guide 5202104 Lens 5205015 PAGE 2-24 Part 2. spring and latch Remove four flat spring and extract four rollers with shafts Magnetic Sensor Board MB07.52. PAN Head.300 Flat spring 5109012 Tapping Screw #3x3/8''. Phillips. 11-2011 . Testing and Repair Rev. Zi 8204001 Optical Sensor Board 0402054 Inner Guide Assembly 0200120-01 Step 2     Remove tree lens by pressing on the latches Remove light guide #5205014 by releasing the latches Extact light guides #5205038 and #5205047 Remove eyelet pressing down on it Lens 5205015 Inner Guide 5202105 Light Guide 5205038 Light Guide 5205047 Rev. 11-2011 Light Guide 5205014 Eyelet 5205001-01 Part 2. Testing and Repair PAGE 2-25 . PAN Head.Multi-width Backload Bill Recycler Operation and Service Manual Disassembly Inner Guide Assembly Step 1  Remove two tapping screw #8204001  Remove optical sensor board Tapping Screw #3x3/8''. Phillips. Multi-width Backload Bill Recycler Operation and Service Manual Disassembly Upper guide Assembly Step 1  Remove tree flat spring and extract tree rollers with shafts  Remove light guide #5205039 and light guide #5205014 Flat Spring 5109012 Shaft 5308033 Roller 5204031 Light Guide 5205039 Light Guide 5205014 Upper Guide 5202063 PAGE 2-26 Part 2. 11-2011 . Testing and Repair Rev. Phillips.Multi-width Backload Bill Recycler Operation and Service Manual RECYCLING CASSETTE Whole Assembly Cap 5207023 Cover 5201177 Cover 5201179 Cap 5207025 Recycling Cassette 0100449 Latch Lever 8203927 Flat washer M3 8203927 Lock Washer M3 Internal Tooth. Pan Head. Pan Head. Phillips.60.003 1 MB07.70. Zi Screw M3x6.002 1 MB07. Phillips. ZI 8201000 Screw M3x6.60. Pan Head.60. ZI 8201000 Part ID 0100449 5207023 5207025 5201177 5201178 5201179 5206037 8203927 8203002 8201000 8412006 Rev. Pan Head.004 1 1 9 0.001 1 MB07.005 1 MB07.70. ZI 8201000 Cover 5201178 Screw M3x6. Phillips.000 1 MB05.70. ZI Lubricant Super Lube with Syncolon (PTFE) Qty. Testing and Repair PAGE 2-27 .71. Zinc 8203002 Screw M3x6.1g Part 2.005 1 MB07. 11-2011 Description Recycling Cassette Cap Cap Cover Cover Cover Latch Lever Flat washer M3 Lock Washer M3 Internal Tooth. 1 MB07. 60. Zinc 8203002 Part ID Description 0500109 Cable Assembly 0300052-25 Drive Assembly 300030-01 Drive Assembly 0600018 Flat Cable 0300218 Shaft Assembly 0300217 Shaft Assembly 0300194 Shaft Assembly 0300174 Gear Assembly 0401041 Cassette sensor board 0100421 Latch assembly 0300181 Shaft Assembly 0300191-01 Shaft assembly 0200164 Guide assembly 0100420 Cover Assemb 0401042 Cassette CPU boar 0100448 Chassis Assembly 0300213 Shaft Assembly 0300207-01 Shaft Assembly 0300211 Shaft Assembly PAGE 2-28 Shaft Assembly 0300207-01 Bush 5204044 Gear Assembly 0300174 Washer 5110067 Chassis Assembly 0100448 Screw M3x6. Spaenaur 8203013 Flat washer M2 8203923 Screw M2x6 with NYLOK BLUE PATCH 8201032 Drive Assembly 0300030-01 Dispenser 5210011 Gear cluster 5203077 Cassette sensor board 0401041 Bearing 5204042-02 Shaft Assembly 0300194 Flat Cable 0600018 Retaining Ring # D1500-2.510 1 MB07.61. Pan Head.2 8203920 GEAR 5203054 Gear 5203114 Shaft Assembly 0300181 Bearing 5204025 Insulator 5810055 Cassette CPU board 0401042 Spring 5409096 Spring 5409094 Screw M3x4. Phillips.61.5 Internal Tooth.3 8203960 Click 5206027 Gear 5203113 Gear 5203112 Retaining Ring # D1500-3.61. ZI 8203334 Bearing 5204025 Spring 5409095 Wire Saddle 5205083 Shaft Assembly 0300217 Screw M2.Zi 8203334 Drive Assembly 0300052-25 Gear 5203097 Shaft assembly 0300191-01 Latch assembly Cover Assembly 0100421 0100420 Lock Washer M3 Internal Tooth.61.520 1 MB07.500 Part 2. Testing and Repair Rev.20.700 1 MB07.3 8203960 Gear 5203096 Bearing 5204042-02 Shaft Assembly 0300213 Thrust washer 5110066 Connector 5308180 Spring 5409094-01 Guide assembly 0200164 Gear 5203069 Gear 5203099 Screw M2.61.200 1 FL04. Pan Head.400 1 MB05. 1 BB01.Multi-width Backload Bill Recycler Operation and Service Manual Exploded view of Recycling Cassette Assembly (0100449) Washers W-64F.200 1 MB07.58.100 1 MB07.340 1 MB07. ZI 8201933 GEAR 5203063 Shaft Assembly 0300218 Retaining Ring # D1500-3.000-25 1 0FL08.71.61.71.200-01 1 MB07.630 1 MB07.900 1 MB07.71. Pan Head.61.750-01 1 MB07.5x8.61.60. Pan Head.5x25.360 1 MB07. Phillips. Phillips. ZI 8201016 Lock Washer M2.71.70.05. 11-2011 .510 1 MB07.800 1 MB07.600 1 MB07. ZI 8201538 Cable Assembly 0500109 Retaining Ring # D1500-2.61.2 8203920 Lock Washer M2.400-01 1 MB05. ZI 8201000 Qty. Phillips.5 Internal Tooth. Phillips.3 Retaining Ring # D1500-3. ZI Screw M3x6.001 2 MB05. Pan Head.61.004 1 BB01.61. ZI 28203013 Washers W-64F.Zinc Lock Washer M3 Internal Tooth.001 8203334 8203002 8203960 8203920 4 2 6 5 8201032 8201016 8201933 8201538 8201000 8412006 Rev.Multi-width Backload Bill Recycler Operation and Service Manual Part ID Description 5204042-02 Bearing 5204044 BUSH 5110066 THRUST WASHER 5110067 WASHER 5203054 GEAR 5203063 GEAR 5210011 Dispenser 5203077 Gear cluster 5203096 Gear 5203097 Gear 5409094 Spring 5409094-01 Spring 5409095 Spring 5203112 Gear 5203113 Gear 5203114 Gear 5206027 Click 5308180 Connector 5409096 Spring 5203099 Gear 5810055 Insulator 5205083 Wire Saddle 5203069 Gear 5204025 Bearing Flat washer M2 8203923 Qty.011 10 VU01.4g Part 2.51. Zinc Retaining Ring # D1500-2. Phillips. Pan Head.61. Phillips.004 1 MB05.05.61.007 1 BB01. Phillips.006 1 BB01.77.007 2 MB05.61.008 1 MB07.2 Screw M2x6 with NYLOK BLUE PATCH Screw M2. Pan Head. Spaenaur Lubricant Super Lube with Syncolon (PTFE) 2 2 2 6 2 0. ZI Screw M3x4.61.5x25.52.52.05.61.5 Internal Tooth. Testing and Repair PAGE 2-29 .013 2 MB05.52.005 1 MB05. 2 BB01.5x8.006 1 MB05.61. Pan Head.71.61.003 1 FL08.52. ZI Screw M2.011 1 MM01.61.009 1 MB07.202 1 LV01. 11-2011 2 Lock Washer M2.18.71.00.005 1 BB01.702 1 MB07.007 1 MB05.61.006-01 1 MB05.011 1 MB05.012 1 MB05.61.006-02 1 BB01.212 1 MB07. Multi-width Backload Bill Recycler Operation and Service Manual Disassembly Recycling Cassette (0100450) Step 1  Remove cover by releasing the latches Cover 5201177 PAGE 2-30 Part 2. Testing and Repair Rev. 11-2011 . ZI 8201000 Rev. Testing and Repair PAGE 2-31 .Multi-width Backload Bill Recycler Operation and Service Manual Step 2  Remove cap by releasing the latches  Remove four screws M3x6  Remove cover #5201179 Cap 5207023 Screw M3x6. Pan Head. 11-2011 Cover 5201179 Part 2. Phillips. ZI 8201000 PAGE 2-32 Cover 5201178 Part 2. Phillips.Multi-width Backload Bill Recycler Operation and Service Manual Step 3  Remove four screws M3x6  Remove cover #5201178 Screw M3x6. Pan Head. 11-2011 . Testing and Repair Rev. ZI 8201000 Latch Lever 8203927 Lock Washer M3 Internal Tooth. 11-2011 Flat washer M3 8203927 Part 2. flat washer M3 and lock washer M3  Remove cover #5201179 Recycling Cassette 0100449 Screw M3x6.Multi-width Backload Bill Recycler Operation and Service Manual Step 4  Remove screw M3x6. Zinc 8203002 Rev. Phillips. Pan Head. Testing and Repair PAGE 2-33 . 11-2011 .Multi-width Backload Bill Recycler Operation and Service Manual Disassembly Recycling Cassette (0100449) Step 1  Disconnect cable #0500109 from board  Remove two screw M3x4 and two springs #5409096  Remove cable #0500109 Spring 5409096 Cable Assembly 0500109 Screw M3x4. Testing and Repair Rev. Phillips 8201536 Step 2  Disconnect flat cable #0600018 from boards  Remove cable #0600018 Flat Cable 0600018 PAGE 2-34 Part 2. ZI 8201538 Step 4  Remove cassette sensor board Cassette sensor board 0401041 Rev. Pan Head. 11-2011 Part 2. Phillips.Multi-width Backload Bill Recycler Operation and Service Manual Step 3  Disconnect cassette CPU board from cable  Remove tree screw M3x4  Remove cassette CPU board and insulator Insulator 5810055 Cassette CPU board 0401042 Screw M3x4. Testing and Repair PAGE 2-35 . 5x8. Zinc 8203334 Spring 5409094 Connector 5308180 Guide assembly 0200164 PAGE 2-36 Spring 5409094-01 Part 2.Multi-width Backload Bill Recycler Operation and Service Manual Step 5  Remove gear #5203099 Gear 5203099 Step 6  Remove screw M2.5 Internal Tooth. Pan Head.5  Remove connector #5308180 and springs  Remove guide #0200164 Screw M2.5x8 and lock washer M2. ZI 8201016 Lock Washer M2. 11-2011 . Phillips. Testing and Repair Rev. Testing and Repair PAGE 2-37 .3 8203960 Step 8  Remove gear #5203097 Gear 5203097 Rev. 11-2011 Part 2.Multi-width Backload Bill Recycler Operation and Service Manual Step 7  Remove two retaining rings and two gears #5203112  Remove gears #5203113 and ##5203114  Remove two bearings #5204025 and shaft assembly Bearing 5204025 Shaft Assembly 0300181 Gear 5203113 Gear 5203112 Gear 5203112 Gear 5203114 Retaining Ring # D1500-2. 2 8203920 Bearing 5204025 PAGE 2-38 Part 2. 11-2011 . Testing and Repair Rev.Multi-width Backload Bill Recycler Operation and Service Manual Step 9  Remove two retaining rings and two bearings #5204025  Remove shaft assembly Cover Assembly 0100420 Shaft assembly 0300191-01 Retaining Ring # D1500-3. Phillips. 11-2011 Part 2. ZI 8201000 Lock Washer M3 Internal Tooth. lock washer M3 and spring  Remove latch assembly Latch assembly 0100421 Spring 5409095 Screw M3x6. Testing and Repair PAGE 2-39 .Multi-width Backload Bill Recycler Operation and Service Manual Step 10  Remove two screws M3x6. Pan Head. Zinc 8203002 Step 11  Remove retaining ring and gear #5203069 Retaining Ring # D1500-2.3 8203960 Gear 5203069 Rev. Spaenaur Flat washer M2 8203013 8203923 Step 13  Remove retaining ring and bearing  Remove shaft assembly Retaining Ring # D1500-3. Testing and Repair Rev.2 8203920 Shaft Assembly 0300194 Bearing 5204042-02 PAGE 2-40 Part 2. 11-2011 . two flat washer M2 and two washers W-64F  Remove drive assymbly #0300030 and dispenser #521001 Drive Assembly 0300030-01 Screw M2x6 with NYLOK BLUE PATCH 8201032 Dispenser 5210011 Washers W-64F.Multi-width Backload Bill Recycler Operation and Service Manual Step 12  Remove two screws M2x6. Multi-width Backload Bill Recycler Operation and Service Manual Step 14       Remove bearing #5204042-02 Remove two clicks and shaft assembly #0300213-01 Remove retaining ring and two bearing #5204025 Remove shaft assembly #0300218 Remove wire saddle Remove shaft assembly #0300213 Click 5206027 Shaft Assembly 0300218 Retaining Ring # D1500-3. Testing and Repair Bearing 5204025 PAGE 2-41 .2 8203920 Shaft Assembly 0300217 Rev.2 8203920 Bearing 5204025 Shaft Assembly 0300213-01 Bearing 5204042-02 Wire Saddle 5205083 Shaft Assembly 0300213 Step 15  Remove retaining ring and two bearing #5204025  Remove shaft assembly #0300217 Retaining Ring # D1500-3. 11-2011 Part 2. Multi-width Backload Bill Recycler Operation and Service Manual Step 16  Remove retaining ring and gear Gear 5203096 Retaining Ring # D1500-2. Testing and Repair Rev. 11-2011 .3 8203960 Step 17  Remove gear Gear 5203054 PAGE 2-42 Part 2. 3 8203960 Thrust washer 5110066 Gear Assembly 0300174 Bush 5204044 Washer 5110067 Bearing 5204025 Shaft Assembly 0300211 Step 19  Remove gear Gear 5203063 Rev.Multi-width Backload Bill Recycler Operation and Service Manual Step 18  Remove retaining ring and thrust washer  Remove gear #0300174 bush and washer  Remove bearings and shaft assembly Retaining Ring # D1500-2. Testing and Repair PAGE 2-43 . 11-2011 Part 2. Pan Head. 11-2011 . ZI 8201933 PAGE 2-44 Part 2.Multi-width Backload Bill Recycler Operation and Service Manual Step 20  Remove two screws M2. Phillips.5x25. Testing and Repair Rev. Zinc 8203002 Screw M2.5x25 and two lock washers  Remove drive assembly Drive Assembly 0300052-25 Lock Washer M3 Internal Tooth. Multi-width Backload Bill Recycler Operation and Service Manual VAULT Rev. 11-2011 Part 2. Testing and Repair PAGE 2-45 . 001-01 BX61. 11-2011 . MB cassette label 5900135 Case 5201127(-01) Pressure Spring 5409100 Holder 5202130 0100398 0100398-01 5202130 5201127 5201127-01 5409100 5900135 PAGE 2-46 Description Housing Assembly Housing Assembly Holder Case Case Pressure Spring MB cassette label 0100399-01 Part ID # 0100399 Housing Assembly 0100398(-01) 1 1 1 1 1 1 1 1 1 1 BX14.10.00.001 BX14.00.001 BX14.000-01 BX14.000 BX14.Multi-width Backload Bill Recycler Operation and Service Manual Exploded view of Vault Assembly (0100399 0100399-01). Testing and Repair Rev.50.002 Part 2.10.50. 004 BX14.10.06.Multi-width Backload Bill Recycler Operation and Service Manual Exploded view of Housing Assembly (0100398.003 BX14.10.003 BX14.50.002 BX14.10.005-01 BX81.10.005 BX81.10.00.005 BX14. Testing and Repair PAGE 2-47 .002 BX14.006 VU01. 0100398-01).002-01 BX81.50. 11-2011 Description Spring Shaft Housing Shaft Spring Latch Cover Cover Spring Spring Roller Light Guide 2 2 1 1 1 1 1 1 1 2 1 0100398-01 Part ID # Housing 5201126 0100398 Roller 5204063 2 2 1 1 1 1 1 1 1 2 1 BX14. Cover 5201128 (-01) Spring 5409092 Spring 5409077 Light Guide 5205014 Spring 5409077-01 Shaft 5308176 Shaft 5308175 Spring 5409093 Latch 5206024 5409092 5308175 5201126 5308176 5409093 5206024 5201128 5201128-01 5409077-01 5409077 5204063 5205014 Rev.00.10.004 Part 2.10.001 BX14. Multi-width Backload Bill Recycler Operation and Service Manual Disassembly of Vault Assembly (0100399. 0100399-01) STEP 1  Remove case with holder and pressure spring by releasing the latches Case 5201127(-01) Pressure Spring 5409100 Holder 5202130 Housing Assembly 0100398(-01) PAGE 2-48 Part 2. 11-2011 . Testing and Repair Rev. Multi-width Backload Bill Recycler Operation and Service Manual STEP 2  Remove holder Case 5201127(-01) Pressure Spring 5409100 Holder 5202130 Rev. Testing and Repair PAGE 2-49 . 11-2011 Part 2. Multi-width Backload Bill Recycler Operation and Service Manual STEP 3  Remove pressure spring Pressure Spring 5409100 Case 5201127(-01) PAGE 2-50 Part 2. Testing and Repair Rev. 11-2011 . 0100398-01) STEP 1  Remove light guide Light Guide 5205014 Rev.Multi-width Backload Bill Recycler Operation and Service Manual Disassembly of Housing Assembly (0100398. Testing and Repair PAGE 2-51 . 11-2011 Part 2. Testing and Repair Rev.Multi-width Backload Bill Recycler Operation and Service Manual STEP 2  Pull out two shafts  Remove cover and two springs Shaft 5308175 Spring 5409092 Cover 5201128 (-01) PAGE 2-52 Part 2. 11-2011 . Multi-width Backload Bill Recycler Operation and Service Manual STEP 3  Pull out shaft  Remove two spring and two roller Spring 5409077 Roller 5204063 Shaft 5308176 Rev. Testing and Repair PAGE 2-53 . 11-2011 Spring 5409077-01 Part 2. Multi-width Backload Bill Recycler Operation and Service Manual STEP 4  Remove latch by releasing the catches Latch 5206024 Spring 5409093 Housing 5201126 Push PAGE 2-54 Part 2. Testing and Repair Rev. 11-2011 .