ION™-MOptical Master Unit User's Manual M0106A9AH User’s Manual for ION-M Optical Master Unit © Copyright 2013 CommScope, Inc. All rights reserved. All information contained in this manual has been revised thoroughly. Yet CommScope accepts no liability for any omissions or faults. CommScope reserves the right to change all hardware and software characteristics without notice. Names of products mentioned herein are used for identification purposes only and may be trademarks and / or registered trademarks of their respective companies. No parts of this publication may be reproduced, stored in a retrieval system, transmitted in any form or by any means, electronical, mechanical photocopying, recording or otherwise, without prior written permission of the publisher. Andrew Wireless Systems GmbH, 11-January-2013 Page 2 M0106A9AH.doc TABLE OF CONTENTS 1. GENERAL 11 1.1. USED ABBREVIATIONS 11 1.2. HEALTH AND SAFETY WARNINGS 13 1.3. ABOUT COMMSCOPE 15 1.4. INTERNATIONAL CONTACT ADDRESSES FOR CUSTOMER SUPPORT 16 2. INTRODUCTION 19 2.1. PURPOSE 19 2.2. THE ION-M MASTER UNIT 19 3. FUNCTIONAL DESCRIPTION 21 3.1. ION-M MU COMPONENTS – OVERVIEW OF SECTIONS IN MANUAL 21 3.2. GENERAL 22 3.3. COMPONENTS OF THE MASTER UNIT 3.3.1. Point of Interface (POI) Subrack (Optional Configuration) 3.3.2. Optical and Combining Section 3.3.2.1. LTE Subrack EMEA 3.3.2.2. Legacy Applications with OTRx 4-9/18/21-26 MU-LG 3.3.2.3. LTE Subrack US 3.3.2.4. Subrack Two OTRxs 3.3.2.5. Subrack Three OTRxs 3.3.2.6. Subrack Four OTRxs 3.3.2.7. Subrack Three-Sectors Three OTRxs 3.3.3. Duplexer Unit 3.3.4. Master Controller - Overview 3.3.5. Master Controller: RMC1600 3.3.5.1. RMC1600 Battery Backup (BBU) 3.3.5.2. RMC1600 Front Side 3.3.5.3. RMC1600 Rear Side 3.3.5.4. RMC1600 Modem 3.3.6. Master Controller: MMC Plus 3.3.6.1. MMC Plus Front Side 3.3.6.2. MMC Plus Backplane 3.3.6.3. MMC Plus VGA PS2 Connection Adapter Kit 3.3.6.4. Modems with MMC Plus 3.3.7. PDU and 1 HU PSU Subrack (Current Type) 3.3.7.1. Mounting Instructions for PDU/ PSU SR Connector Kit 3.3.7.2. PDU Configuration 3.3.7.3. PDU: Operating Instructions - LED Indication 3.3.7.4. PDU Status Indication LEDs 3.3.7.5. 1 HU PSU Subrack (SR) (Current Type) 3.3.8. Power-Supply Subracks 3 HU / 6 HU (Former Types) 3.3.9. Optional Equipment 24 26 28 28 32 32 33 34 35 35 36 37 37 38 38 46 52 53 53 58 59 60 61 66 69 74 77 79 82 86 Page 3 3.3. 105 MECHANICAL INSTALLATION 4.6. 4.2.4.4.5. 4. Adjust the BTS / Node B DL Level 4.8.8.5. 3. 3.2.3. ALARMS AND TROUBLESHOOTING Page 4 133 M0106A9AH.7. 3.1. Optical-Fibre-Cable Connection . 4. SYSTEM STARTUP AND LOCAL LOGIN System Startup of RMC1600 Local Login of RMC1600 System Startup of MMC Plus Local Login of MMC Plus 130 130 130 131 131 4.1.5.4.3.4. Installation of the Cabling of the Indoor Cabinet (Standard) 4. 3.9.9.2. Band Ports of ION-M OTRx 4-9/18/21-26 MU-G (LG) 4. General ALC Information 4. Grounding and Power Connection 4. 3. 114 COMMISSIONING .5.4.1. BTS / Node B Connections 4.4. Interconnection between Master-Unit Cabinets 4.9.2.3. 4.2.2. Band Ports of 3-Sector ION-M Optical Transceivers 4.2.9.4.9. 3.3. MMR COMPATIBILITY OFFSET (ONLY FOR ION-M9/18/21 RU) 132 5.5.2.4.9.9.9. Installation of the Cabling of the Outdoor Cabinet 4.4.2.10. Band Ports of MMR OTRx 4-21 Transceivers 4.6.3.10.3.2. Band Ports of ION-M OTRx 17P/17P/17P Transceivers 4.4.6.2.4.9.2.11.4.4.1.9.2.4.1.3. 3.2.2.9.4. Monitor and Keyboard Uninterruptible Power Supply Input Power Protection (IPP) Option Low Input Power Alarm (Option) System Alarm Board (SAB) PIN Assignment of SAB Summary-Alarm Connector PIN Assignment of SAB External-Alarms Connector External-Alarm Relays Rack Alarm Board (RAB) External Modem 86 86 87 94 95 97 98 99 100 103 4.5.4. General 4.2. ALC Handling for ION-M EP Systems only (OTRx 4-9/18/21-26 MU) 4.1.2.3.1.doc . COMMISSIONING THE RF AND OPTICAL SYSTEM 4.4.3.3.7. Band Ports of ION-M OTRx 17P/17P/19P Transceivers 4. 3.User’s Manual for ION-M Optical Master Unit 3.2. ELECTRICAL INSTALLATION 4.9. ALC Handling 4.2.9.3. 3.3. Band Ports of ION-M OTRx 7P/7P/85P/19P Transceivers 115 115 116 116 116 119 124 125 125 126 126 127 127 128 129 129 4. Band Ports of ION-M OTRx 8-9/18/21 Transceivers 4.4.POWER-UP THE MASTER UNIT 4. Band Ports of ION-M OTRx 1/4/9 Transceivers 4.1. Band Ports of ION-M OTRx 19P/19P/19P Transceivers 4.5.Rules 107 107 108 108 109 110 111 112 4. COMMISSIONING 105 4.5.9.3.4. Band Ports of ION-M OTRx 70-85/90/17-21 Transceivers 4.4. Setting the Transceiver Address 4. 2. GENERAL INSTRUCTIONS FOR THE RMC1600 136 6.6.1. SPARE PARTS 165 8. SPECIFICATIONS Electrical Specifications Mechanical Specifications Environmental and Safety Specifications . ILLUSTRATIONS & LAYOUT 157 7.08 MMC PLUS BATTERY BACKUP KIT 143 6. MAINTENANCE 133 6.3.2. REPLACEMENT OF RMC1600 MAINS FUSE 142 6.Indoor ION-M MU 162 162 163 164 7. MMC PLUS FRONT BBU .9. 6.8.13. REPLACEMENT OF THE RMC1600 BATTERY PACK & BATTERY FUSE 139 6.08 MMC PLUS BATTERY PACK 147 6. REPLACEMENT OF V. APPENDIX 157 7.10.STATUS-LED 156 7.2. SAFETY WARNINGS FOR BATTERY BACKUP REPLACEMENT (VALID FOR BOTH RMC1600 AND MMC PLUS) 136 6.3.1. INDEX 166 9. CLEANING AND SECURITY CHECK OF THE ION-M MU CABINET 135 6.6. 6.3.11 MMC PLUS BATTERY MODULE 150 6.7.12. 7.2.2. LIST OF CHANGES 169 Page 5 . MAINTENANCE CYLE OF MMC PLUS BATTERY BACKUP General and Basic Functions of the MMC Plus Battery Pack Reasons why the Battery Pack has to be Replaced Restrictions on Battery Operation 148 148 149 149 6.3.2. 7. REPLACEMENT OF THE V. 6.11. 7.11.4.2. UPGRADE OF V.1.5. HOT SWAPPING UNABILITY 134 6.11. MAINTENANCE IN GENERAL 133 6. SECURITY CHECK OF THE ION-M MU CABINET 135 6.1.11. ........................................................................................ 47 figure 3-35 Ports COM 8 + COM 7 ............... 39 figure 3-25 RMC1600 ON/OFF/ Reset button.............. 29 figure 3-8 Diplexer Module 21/26 + 18..................... schematic view................................................. 48 figure 3-37 COM22 RJ45 connector................................................................ 38 figure 3-24 RMC1600 battery drawer...................... 22 figure 3-3 Block diagram (exemplary) of an ION-M Master Unit.... 49 figure 3-39 SITE LAN3 RJ45 connector....................................................................................................... schematic view ....................... 55 figure 3-46 PIN assignment of MMC Plus external alarm input/ output connector ............................. schematic view ........ 50 figure 3-41 RMC1600 USB interfaces .............................................. 40 figure 3-28 RMC1600 SIM-card drawer ... 47 figure 3-34 RMC1600 summary-alarm connector ... 29 figure 3-7 Adapter Card lower bands............ 32 figure 3-15 Subrack two OTRxs............. schematic view ......... interior view ............................. exemplary ....... 33 figure 3-18 Subrack three OTRxs ..................................................................................................................................... alarm condition .................................. pinning .... 31 figure 3-13 US LTE700 subrack with three OTRx & FCMs.... 46 figure 3-33 RMC1600 fuse F1 ........................... pinning....................................................... 29 figure 3-9 Triplexer Module 4/8/9............... connectors ......... sections in manual .............. 50 figure 3-40 CUSTOMER LAN1 RJ45 connector................................................................................ connectors (exemplary) .............. 34 figure 3-19 Subrack three OTRxs with MMC Plus ............... screw & handle ................................... exemplary layout .................... exemplary setup ................................................................ 48 figure 3-36 Ports COM 2 & COM 22 and COM 3 & COM 13 ............. exemplary .... schematic view . 33 figure 3-16 Subrack two OTRxs with MMC Plus ........................... schematic view ............. 40 figure 3-27 LOCAL LAN 2 RJ45 connector.................... exemplary ..................................................................... pinning ....... 49 figure 3-38 COM13 RJ45 connector...................................... 56 Page 6 M0106A9AH................................................ 21 figure 3-2 Overview of the ION-M Master Unit............................. 35 figure 3-22 Duplexer unit.......................... Relay contacts.............. with one OTRx..................... 33 figure 3-17 BTS-connect units with OTRx......User’s Manual for ION-M Optical Master Unit FIGURES AND TABLES figure 3-1 Overview of the ION-M MU components........................... 29 figure 3-10 Frequency Conversion Modules lower bands............ 25 figure 3-5 Position of optional POI subrack in MU rack............. 45 figure 3-30 Internal modem coupler in RMC1600 ...... 45 figure 3-31 RMC1600 rear side.......................COM 5 & COM 1 ........................................................................................ pinning ...................... 30 figure 3-11 Frequency Conversion Modules upper bands.......................................................... 31 figure 3-12 LTE Subrack EMEA.......................................... exemplary.................................................................doc ............. 43 figure 3-29 RMC1600 RF connectors ..................... 34 figure 3-20 Subrack four OTRxs ........... first rack ...................... 53 figure 3-44 MMC Plus.. 23 figure 3-4 Components of an optical Master Unit. 51 figure 3-42 RMC1600 VGA monitor connector ............. connectors at front side ............. 46 figure 3-32 RMC1600 power connector .......... 55 figure 3-45 PIN assignment of MMC Plus summary-alarm connector X4 ........................................................................................................................ 32 figure 3-14 Subrack with two OTRx with MMC Plus & BBU-Kit.......................................... 51 figure 3-43 MMC Plus....... 36 figure 3-23 RMC1600 front side............................................................... pinning............................. 27 figure 3-6 Adapter Card upper bands........................ 35 figure 3-21 US subrack with 3 x 3-Sector OTRx & FCMs......................... 39 figure 3-26 LOCAL LAN 2 Ethernet connector.. ......................... rear side (former type) ........... uninstalled... 97 Page 7 ............. 94 figure 3-89 System alarm board (SAB) ................................ 70 figure 3-67 Fan config alarm...................... 80 figure 3-75 AC PSU module.......... 1 HU TFT ...... rear side (former type) ........... 95 figure 3-90 DIP-switches on the system alarm board ............. 79 figure 3-72 1 HU PSU SR with 5 AC PSUs.... DC connection with +48 V ..................................... 79 figure 3-73 1 HU PSU SR.................... position of locking lever & handle ................................................. 69 figure 3-65 PDU front side...... 83 figure 3-79 Power-supply subracks.............. 72 figure 3-70 PDU operating elements......... 5-channel DIP switch ......................................... 70 figure 3-68 System-bus interface........ rear........................................................................................... 60 figure 3-55 PDU & 1 HU PSU AC Subrack (current type) installed in MU....... mounting order ......................................................................................................................... empty.................................................. uninstalled.............. layout of first deliveries ................. 69 figure 3-66 PDU rear side............ front side................... front side ...................................................... 88 figure 3-88 Ports of Low IPP alarm .. 6 HU.............. 82 figure 3-77 Power-supply subracks 3 HU............................................................. 59 figure 3-53 MMC Plus VGA adapter cable .......... rear side .. rear side .......................................figure 3-47 Alarm relay contacts with PIN assignment........... exemplary ............................................ ................... PIN assignment ..... PIN assignment ............... front side .. 97 figure 3-92 SAB summary alarm connector............. 82 figure 3-78 Power-supply subrack........... 84 figure 3-82 Terminal block.. exemplary for MMC Plus Output 1 (alarm condition)............... 81 figure 3-76 Power-supply subrack......................................01 onwards ..................... uninstalled ......................................................................... DC connection with -48 V ................................................................................................................................................ 64 figure 3-61 PDU connector kit..... 59 figure 3-51 MMC Plus modem power supply connector RJ12................................... 87 figure 3-87 Ports of IPP combiner. 6 HU............... front side (former type) ....... uninstalled ....... exemplary .......... 96 figure 3-91 SAB relay contacts....... 58 figure 3-49 MMC Plus power supply connector........ connectors for PS2 and VGA adapter cables ................ 74 figure 3-71 1 HU PSU SR.......... 71 figure 3-69 System-bus rotary address switch (16 positions) ............... PIN assignment .............................................. 86 figure 3-85 UPS . exemplary . installed... current version ................................... exemplary .... front side...................................... 83 figure 3-80 Terminal block................. 62 figure 3-56 PDU & 1 HU PSU DC Subrack(current type) installed in MU.................................. 56 figure 3-48 MMC Plus backplane....................................... 64 figure 3-59 1 HU PSU subrack.. rear...... 7-channel DIP switch ................ layout of deliveries from Rev..... alarm condition ..... AC connection ......................... PIN assignment .................................................. description of connectors ................ front side (former type) .......................................... uninstalled............... 84 figure 3-81 Terminal block.... installed.......................................................... description of connectors ............. 67 figure 3-64 PDU + 1 HU PSU Subrack installed in MU......................... uninstalled .. front side......... 3 HU... AC ........... 66 figure 3-62 PDU connectors.................. 59 figure 3-52 MMC Plus PS 2 adapter cable ............ 60 figure 3-54 MMC Plus backplane.. rear side........................................................ front side.... 63 figure 3-58 Mains terminal block...... 85 figure 3-84 Monitor with keyboard............................... 79 figure 3-74 1 HU PSU SR....................................................... 62 figure 3-57 PDU & 1 HU PSU SR 1 (current type)............. 64 figure 3-60 Connections at the rear side .... 66 figure 3-63 1 HU PSU SR connectors.................................. 84 figure 3-83 Power-supply subrack backplane........... 86 figure 3-86 Ports of IPP combiner............................................................................ 58 figure 3-50 MMC Plus PSU-alarms connector............ current version ........................................................................ ........ disconnecting the PSU cable ...... 106 figure 4-3 Outdoor cabinet.......... 122 figure 4-13 Ports of the leveling adapter ............................. exemplary ...................................................... 122 figure 4-11 ION-M26/26 EU output power datasheet excerpt ................. 157 figure 7-2 Master Unit........... 3-D view......................................................................................... exemplary for Output 1 (alarm condition) ...doc .............. 98 figure 3-94 SAB relay contacts............. 148 figure 6-12 SW Version installed on SAB ..................... 150 figure 7-1 Layout of MU set-up.. type B............. 139 figure 6-2 RMC Battery pack & connector ..................................................................................................... 100 figure 3-96 DIP-switches on the RAB for RS485 address setting .................................................... rear side (uninstalled) . 130 figure 4-24 Location of Ethernet connector for local access at MMC Plus ............ type A............................... 105 figure 4-2 Additional transport locks ........................... 160 figure 7-5 Master Unit........................................ 121 figure 4-9 Positions of stepless attenuator.................................. exemplary ......... 145 figure 6-9 MMC Plus BBU Kit...................................User’s Manual for ION-M Optical Master Unit figure 3-93 PIN assignment of SAB external-alarm input / outputs connector ................... 120 figure 4-8 Leveling the DL input signal . 125 figure 4-15 Configuration of band ports OTRx 70-85/90/17-21 ................................................... PSU connector ...... 161 Page 8 M0106A9AH................................................................................................................ rear view...................................................... 147 figure 6-11 Time elapsed of the MMC Plus battery........... 128 figure 4-20 Configuration of band ports OTRx 17P/17P/19P .................................................................................. 129 figure 4-21 Configuration of band ports OTRx7P/7P/85P/19P ................................................................................ 158 figure 7-3 Master Unit......................................... rear view.................. 127 figure 4-19 Configuration of band ports OTRx 19P/19P/19P ................................................................................... 103 figure 4-1 Transport locks to be removed .... 110 figure 4-5 Primary fuses and secondary voltage switches ............................................... 141 figure 6-4 SW Version installed on SAB ...... 129 figure 4-22 RMC1600 switch ..................................................................... 98 figure 3-95 Rack alarm board (RAB)...................... 115 figure 4-7 Referenc plane input/ output ................................................. example 1 ................................ 146 figure 6-10 MMC Plus battery pack on BBU Kit ............................................................................................................................... 122 figure 4-10 Positions of stepless attenuator......................................................... 114 figure 4-6 Optical transceiver (OTRx) ........ 124 figure 4-14 Configuration of band ports ION-M OTRx 8-9/18/21 ......... 122 figure 4-12 ION-M26/26 EU link gain datasheet excerpt .. front view.............................. example 2 ... 144 figure 6-7 MMC Plus..... example 1 .............. front view................................................................................................................. 125 figure 4-16 Configuration of band ports ION-M OTRx 1/4/9 . 126 figure 4-17 Configuration of band ports MMR OTRx 4-21 ............................................................................................... front side (uninstalled) ..... 126 figure 4-18 Configuration of band ports OTRx 17P/17P/17P ....................... 159 figure 7-4 Master Unit................................... 131 figure 6-1 RMC BBU drawer.......................... 140 figure 6-3 RMC BBU fuse holder ....... 144 figure 6-6 MMC Plus BBU Kit.................... screw... 101 figure 3-97 MC35/ MC88 (EGS5 Cinterion) modem ................. example 2 ................................................................................................................ 143 figure 6-5 MMC Plus BBU Kit........ 109 figure 4-4 Interconnection between MU cabinets................. 145 figure 6-8 MMC Plus BBU Kit................. layout after installation (exemplary) .............. bottom with plates ...... 130 figure 4-23 Location of COM5 connector for local access at RMC1600 ....... ...... 118 table 4-3 UL ALC setting locations .............................................................................................table 1-1 List of international contact addresses.... PSU module............................ exemplary for Output 1 (alarm condition) ................................... 56 table 3-9 MMC Plus alarm-output connector X2. description .. 18 table 3-1 LED description of RMC1600 .................. 97 table 3-20 PIN assignment of SAB alarm-relay contacts.................. PIN assignment ............. 46 table 3-6 LED description of MMC Plus module ............... 99 table 3-22 DIP-switch settings of the Rack Alarm Board (RAB)........................................................ 96 table 3-19 SAB relay contacts....... alarm condition......................................... PIN assignment ............ front side ....... PIN assignment ................... 78 table 3-17 Status LED................................................................ 58 table 3-12 MMC Plus PSU-alarms connector............................................................ 98 table 3-21 External-alarm inputs and outputs................................ 57 table 3-11 MMC Plus power supply connector. 101 table 3-23 RAB address range supported by MC SW .................... 59 table 3-13 MMC Plus modem power supply connector RJ12.................................................................. 72 table 3-15 PDU operating elements...................... 74 table 3-16 PDU Status LEDs................ 156 Page 9 .......................... 54 table 3-7 PIN assignment of MMC Plus relay contacts............... 55 table 3-8 PIN assignment. PIN assignment ................. description of function ..................................... PIN assignment .................................................. 59 table 3-14 PDU address range supported by MC SW ...... PIN assignment ..................................... 41 table 3-2 LED function of RMC1600 .. 42 table 3-3 Definition of the RMC1600 system alarm ................................................................................... description ............................... 119 table 6-1 MMC Plus front BBU – status LED ... 43 table 3-4 Description of the modem status LED of the RMC1600 .............. 102 table 4-1 Address setting of cascaded system ..... 115 table 4-2 DL output ALC setting locations .............................................................................................................. exemplary for MMC Plus Output 1 (alarm condition) .......................................................... PIN assignment ........................................ 57 table 3-10 MMC Plus external-alarm-input connector X3........................................ 80 table 3-18 DIP-switch settings of the system alarm board ........ 44 table 3-5 RMC1600 rear side connectors......................... doc .User’s Manual for ION-M Optical Master Unit For your notes: Page 10 M0106A9AH. I. GENERAL 1. Middle East and Africa European Norm enhanced NodeB Extension Port Electrostatic Discharge European Telecommunication Standard Extension Unit Federal Communications Commission Frequency Conversion Module Ground Global System for Mobile Communication Graphical User Interface Horizontal Pitch (1 HP = 5.08 mm) Intercept Point 3rd order Identification Number Integrated Digital Enhanced Network Intelligent Optical Network Ingress Protection International Organization for Standardization Light Emitting Diode Local Maintenance Terminal Long Term Evolution Master Controller Multiple Input Multiple Output Mini Master Controller Mobile Station Master Unit Page 11 . USED ABBREVIATIONS 3GPP A.1 General 1.1. AC/DC ALC AMPS APAC AWS BBU BITE BTS CD CE CPD DL DoC EC EDGE EMEA EN eNB EP ESD ETS EU FCC FCM GND GSM GUI HP ICP3 ID No iDEN ION IP ISO LED LMT LTE MC MIMO MMC MS MU 3rd Generation Partnership Project Andrew Integrated Management and Operating System Alternating current / Direct Current Automatic Level Control Advanced Mobile Phone System Asia Pacific Advanced Wireless Services Battery Backup Built-In Test Equipment Base Transceiver Station Compact Disk "Conformité Européenne" ("European Conformity") Channel Power Detection Downlink Declaration of Conformity European Commission Enhanced Data Rates for GSM Evolution Europe.S.M.O. User’s Manual for ION-M Optical Master Unit NF OTRx PCS PDU PG PIM pp R&TTE Rev RF RMC RU RX SISO SNMP sp SRMU SW TETRA TPX TS TX U UE UL UMTS UPS VSWR WCDMA WDM Page 12 Noise Figure Optical Transceiver Personal Communication Service Power Distribution Unit Packing Gland Passive Intermodulation primary path Radio & Telecommunications Terminal Equipment Revision Radio Frequency Rack Master Controller Remote Unit Receiver Single Input Single Output Simple Network Management Protocol secondary path Subrack Master Unit (= MU OTRx. designation in Master Controller Software) Software Terrestrial Trunked Radio Diplexer/ Triplexer Technical Specification Transmitter Rack Unit User Equipment Uplink Universal Mobile Telecommunication System Uninterruptible Power Supply Voltage Standing Wave Ratio Wideband Code Division Multiple Access Wavelength Division Multiplex M0106A9AH.doc . For national deviations please refer to the respective documents included in the manual CD delivered. 8. electric shock or other injuries. installation. Corresponding local particularities and regulations must be observed. For US and Canadian installations: To comply with FCC RF exposure compliance requirements. RF exposure compliance may need to be addressed at the time of licensing. Keep operating instructions within easy reach and make them available to all users. 11.1 General 1. Obey all general and regional installation and safety regulations relating to work on high voltage installations. 5. 3. Read and obey all the warning labels attached to the unit. Page 13 . the following antenna installation and device operating configurations must be satisfied: A separation distance of at least 4 m must be maintained between the antenna of this device and all persons. Make sure that the warning labels are kept in a legible condition and replace any missing or damaged labels. Do not carry out any modifications or fit any spare parts which are not sold or recommended by the manufacturer. 2. Use this equipment only for the purpose specified by the manufacturer. This could cause fires. 9. disconnect mains. 10. including antenna co-location requirements of 1. 6. It is the responsibility of the network provider to implement prevention measures to avoid health hazards which may be associated to radiation from the antenna(s) connected to the unit. operation and maintenance procedures contained in this manual.2. as required by the responsible FCC Bureau(s). 4. as well as regulations covering correct use of tools and personal protective equipment. Only suitably qualified personnel is allowed to work on this unit and only after becoming familiar with all safety notices. Only licence holders for the respective frequency range are allowed to operate this unit. HEALTH AND SAFETY WARNINGS 1. Maximum permissible antenna gain is 17 dBi. 12. Make sure access is restricted to qualified personnel. Before opening the unit. The antennas of the repeater (integrated and / or external) have to be installed in a way that the regional and national RF exposure compliance requirements are met. 7.1307(b)(3). doc . Maximum permissible antenna gain is 12 dBi. Although the Master Unit is internally protected against overvoltage. ESD precautions must be observed! Before commencing maintenance work. 16. use the available grounding system to connect ESD protection measures. 14. Due to power dissipation. M0106A9AH. the following antenna installation and device operating configurations must be satisfied: A separation distance of at least 20 cm must be maintained between the antenna of this device and all persons. Caution: High-leakage current for systems with more than one PSU (Power supply unit).1307(b)(3). attached on every OTRx – Laser radiation Do not stare into the beam. 18. Connect to ground before mains is applied. Symbol HIGH LEAKAGE CURRENT! Ground connection is essential before connecting power supply! Page 14 for systems with more than one PSU. it is strongly recommended to earth the antenna cables close to the antenna connectors of the repeater for protection against atmospheric discharge. 20. do not view it – Class 1! directly or with optical instruments. as required by the responsible FCC Bureau(s).User’s Manual for ION-M Optical Master Unit 13. 15. including antenna co-location requirements of 1. Connect to ground before mains is applied. it has to be installed in a room made of fire-resistant material like concrete. Therefore. RF exposure compliance may need to be addressed at the time of licensing. 19. Make sure the repeater settings are according to the intended use (see also product information of the manufacturer) and regulatory requirements are met. Equipment Symbols & Warning Labels on MU components Used Please observe the meanings of the following symbols used in our equipment: Symbol Compliance Meaning --- Alert sign to R&TTE Indicates conformity with the R&TTE directive 1999/5/EC certified by the notified body no. This unit complies with European standard EN60950. components of the Master Unit may reach a very high temperature. IMPORTANT NOTE: To comply with FCC RF exposure compliance requirements. 0700. The bottom of the cabinet does not fulfil the requirement of a fire enclosure. 17. e. it maintains field engineering offices throughout the world. This product meets the requirements of the R&TTE directive and the Declaration of Conformity (DoC) itself. and network optimization. skyscrapers. which is part of CommScope. stadiums. To observe corresponding local particularities and regulations. specializing in high performance. we recommend you carefully read the instructions in this manual and commission the system only according to these instructions.g. accompanied by a test certificate guaranteeing optimal operation. shopping malls. it is available upon request from the local sales offices or directly from CommScope at one of the addresses listed in the following chapter. our "CE"-marked equipment can be used in all member states of the European Union. hotels and conference rooms. To make the most of this product. please refer to the respective documents (also in national language) which are included in the manual CD delivered. signal distribution. please also contact the local office or CommScope directly at one of the addresses listed in the following chapter. comprehensive quality monitoring is conducted at all fabrication stages. In addition. F Note: Exceptions of and national deviations from this intended use may be possible.3. subways. CommScope has global engineering and manufacturing facilities. RF site solutions. According to the DoC. Page 15 . A current version of the CE DoC is included in this manual CD delivered *.1 General 1. Andrew Wireless Systems GmbH operates a quality management system in compliance with the requirements of ISO 9001 and TL 9000. All equipment is manufactured using highly reliable material. airport buildings. To maintain highest quality of the products. Our optical distributed networks and RF repeater systems provide coverage and capacity solution for wireless networks in both indoor installations and outdoor environments. is a leading manufacturer of coverage equipment for mobile radio networks. ABOUT COMMSCOPE CommScope is the foremost supplier of one-stop. Finished products leave the factory only after a thorough final acceptance test. * In case the Declaration of Conformity (DoC) for the product was not included in the manual CD delivered. in-trains. Part of the CommScope portfolio are complete solutions for wireless infrastructure from top-of-the-tower base station antennas to cable systems and cabinets. Andrew Wireless Systems GmbH based in Buchdorf/ Germany. end-to-end radio frequency (RF) solutions. tunnels. Any updated version of the DoC is available upon request from the local sales offices or directly from CommScope via the local Customer Support at one of the addresses listed in the following chapter. For technical assistance and support. RF and optical repeaters. User’s Manual for ION-M Optical Master Unit 1.4. INTERNATIONAL CONTACT ADDRESSES FOR CUSTOMER SUPPORT Americas: Canada United States CommScope Canada Andrew LLC, A CommScope Company Mail 505 Consumers Road, Suite 803 Toronto M2J 4V8 Canada Mail 620 North Greenfield Parkway Garner, NC 27529 U.S.A. Phone +1-905-878-3457 (Office) +1-416-721-5058 (Cell) Phone +1-888-297-6433 Fax +1-905-878-3297 Fax +1-919-329-8950 E-mail
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[email protected] table 1-1 List of international contact addresses Page 18 M0106A9AH.doc For the DL. The number of the RUs depends on the hardware and software configuration. Page 19 . a wavelength of 1310 ±20 nm is used. extension of the transmission range can be achieved by means of an optical distribution system. If weak signal transmissions occur within the coverage area because of indoor applications. The fiber-optic distribution system is designed for GSM. PURPOSE Cellular telephone systems transmit signals in two directions between base transceiver station (BTS) / Node B or eNB and mobile stations (MS) / UE within the signal coverage area. INTRODUCTION 2. i. a (so-called “cascaded”) backbone structure can be used in the optical network. One MU can support up to 124 RUs in point-to-point connections or 124 RUs in a cascaded system with up to four RUs per link (cascaded system). up to four RUs can be connected to the Master Unit via only one fiber and optical couplers. It is the conversion unit from RF to fiber-optic. Thus. For the UL.7 mW. in UL a 10. Optical loss up to 10 dB can be managed. Multiple operation bands can be connected to up to three frequency paths independently accessible per optical link. THE ION-M MASTER UNIT The Master Unit (MU) is the link between BTS / Node B and the corresponding ION-M RUs connected to the MU via optical-fiber lines. The configuration of a Master Unit depends on the number of the RUs and the frequency range. Each optical link will also be able to operate services of up to four providers. Such a system contains an optical Master Unit (consisting of up to 13 racks) and several Remote Units (RUs).e. 2. Auto-leveling in DL works with optical power measurement. The maximum output power for the UL and DL is 5. AWS. WDM (Wave Division Multiplex) filters are integrated in the optical modules. UMTS and LTE services as well as for AMPS/ PCS or iDEN/ PCS or Tetra services.2 Introduction 2.2.1. The RUs are connected to the Master Unit with optical links. An auto-leveling function for compensating different fiber losses and a comprehensive supervision concept are implemented. topological conditions or distance from the transmitter. The Master Unit controls the complete system and also the auto-leveling function. a wavelength within 1540 nm – 1562 nm is used. The Master Unit is the connection to the BTS / Node B.7 MHz signal is used for measuring the optical loss. User’s Manual for ION-M Optical Master Unit The system is designed for both SISO and for MIMO applications (depending on the individual customer configuration). a simple electrical-to-optical conversion is not sufficient.doc . This is necessary to transport the spectrally overlapping multiple data streams over one single fibre link in the ION-M system. Since MIMO utilizes the same frequency range for two different data streams. For this reason frequency conversion modules (FCM) are required. FCMs shift one of the spectrally overlapping MIMO bands to another unused frequency range. Page 20 M0106A9AH. 3.2.3. GMS.3.4 Subrack Two OTRxs .3.3. sections in manual Page 21 .2.3.2.4 .3. UMTS vs.3.5 Subrack Three OTRxs .2 Legacy Applications with OTRx 4-9/18/21-26 MU-LG Other EMEA/APAC OTRxs (please refer to the Ordering Information) .3.g.3 LTE Subrack US OTRx 17P/17P/17P . ETSI -26 dBm/ MHz vs.2.3.2.2 For your 3.3.3.2. iDEN…) various master configurations are feasible. ION-M MU COMPONENTS – OVERVIEW OF SECTIONS IN MANUAL To be able to address market-specific requirements (e.g.6 Master Controllers 3. AMPS.7 . FCC -13 dBm/ MHz) and frequency-band allocations (e.3.3.3.3. FUNCTIONAL DESCRIPTION 3.3.6 Subrack Four OTRxs 3.3.7 Subrack Three-Sectors Three OTRxs Other US OTRxs (please refer to the Ordering Information) .3.1 Point of Interface According to ETSI standard (EMEA.1 LTE Subrack EMEA . To account for this variety.3.3. parts of APAC) OTRx 4-9/18/21-26 MU-G/LG .3 Duplexer Unit 3.3.3 Functional Description 3.3.6 Subrack Four OTRxs figure 3-1 Overview of the ION-M MU components.3.8 PDU & PSU Sections According to FCC standard (US) OTRx 70-85/90/17-21 .3.2 Optical & Combining Section 3.3.2.3.3.5 Subrack Three OTRxs .4 Subrack Two OTRxs .3 Components of the Master Unit 3.1.3.2. this manual is structured as shown in the following overview diagram: ION-M MU 3.3.9 Optional Equipment 3.2.2. which transmits the signals to the BTS / Node B. In the uplink direction. Page 22 M0106A9AH. Then. first rack In a typical configuration. After passing through the duplexer. This typical configuration can vary depending on the respective ION-M system. the optical signals from the RUs (transmitted via optical fibers) are converted into RF signals by the transceiver. the RF signals are converted into optical signals by the transceiver and finally are transmitted via optical fibers to the RUs. the signals from the BTS / Node B are forwarded to the fourway combiner.2. the ION-M Master Unit comprises two signal chains per optical link.User’s Manual for ION-M Optical Master Unit 3. they are forwarded via a frequency separation unit denominated as duplexer and the four-way combiner or BTS connect (one for each band) to the connector.doc . GENERAL E0975B9 figure 3-2 Overview of the ION-M Master Unit. In the downlink direction. RX1 0-10 dB GSM900 0-10 dB 0-10 dB 0-10 dB Probe -30 dB 698 .5 dBm/ Port BTS ATT ATT ATT 0-10 dB LTE2600-2 18 DL 21 DL 26 DL 8-9 DL 8-9 UL 26 UL 21 UL 18 UL FCM 1920-1980 2110-2170 2. RS232 -local Access -Sum.5 – 21.5 dBm/ Port BTS TX1.5 dB max.5 dB max.5 dB max. 27. and Monitor RS232 Option E1178B000 ION-M9/18/21 EP Main Remote Unit ION-M26/26 EU Extension Unit figure 3-3 Block diagram (exemplary) of an ION-M Master Unit. RX1 9 DL 8 DL 18-21 DL 26 DL ATT 26 UL ATT 18-21 UL ATT 8 UL ATT 9 UL ATT 1710-1785/ 1805-1880 2.23 dB max. 27. 27. 27.30 dB 1920-2170 MHz 11. with one OTRx Page 23 .3 Functional Description The following block diagram shows an example for an ION-M Master Unit with one OTRx: BTS TX1.5 dB PDU / RAB 0-10 dB LTE2600-1 0-10 dB 0-10 dB 0-10 dB Probe -30 dB 2400-2700 MHz 11 – 19 dB 2500-2570/ 2620-2690 2. 27. RX1 0-10 dB GSM1800 0-10 dB 0-10 dB 0-10 dB 0-10 dB ATT ATT ATT ATT ATT max.5 dB 4-9 DL 4-9 UL 4-9 18 E Tx O 21-26 W D 4-9 M 17 E O Rx 21-26 18 DL 21-26DL 1500 nm 8x IN + 8x OUT Summary alarm SAB1 8x IN + 8x OUT Summary alarm up to 4 RUs Ref 21-26UL 18UL SABn n = up to 64 SABs Ref -48V DC 0-10 dB 230V/115V AC 0-10 dB 0-10 dB Probe -30 dB 2400-2700 MHz 11 – 19 dB 2500-2570/ 2620-2690 2.0 dB RS485 FCM UMTS2100 Probe .5 dBm BTS TX1. Alarm -PS2 for Keyb. RX1 serving up to 124 OTRx 880-915/925-960 2. RX1 ATT ATT ATT 0-10 dB 0-10 dB TX1.5 dBm/ Port RS485 Control Unit RMC1600 PC Modem MC 35 RF Interface -4 pcs.5 dBm/ Port BTS Control board RS485 0-10 dB Probe -30 dB 1710-1990 MHz 11 – 19 dB TX1.960 MHz 11 . 3.3 Components of the Master Unit. optical splitters may also be equipped. and .2.1 Illustrations). Various available subrack types are described from sections 3. which is part of the delivery.7 Subrack ThreeSectors Three OTRxs). The actual configuration of each Master Unit can be seen at the configuration list. the optional system alarm board (SAB) is equipped in this section. · A master control unit consisting of the RMC / MMC Plus for supervising the system and alarm forwarding to the OMC as well as an optional monitor and keyboard. · All subracks are connected via an RS485 bus starting at the Master Controller (MC) and continuing from subrack to subrack (see chapter 3. · A duplexer unit located behind the optical and combining sections. such as LTE and MIMO functionalities. The last subrack in a cabinet is connected to the first subrack of the next cabinet in the system.3. depending on the individual customer configuration. The basic sections of a Master Unit for multi-user and multi-operator are as follows: · An optical and combining section consisting of subracks for OTRxs with combiners. TPX modules. which is usually located below the RMC1600 / MMC Plus controller (see chapter 7. or frequency conversion modules (FCMs). splitters. in chapter 3.2.3. the following description distinguishes between different subrack versions.7 Subrack Three-Sectors Three OTRxs. In the first rack. or BTS connects providing attenuation setting.3.1 LTE Subrack EMEA onwards to 3.3. The configuration and layout of an individual unit may vary from figure 3-4. depending on customer requirements. · A power supply section. Page 24 M0106A9AH.2.in case of ION-Mxx EP systems .plug-in modules like adapter cards.doc . COMPONENTS OF THE MASTER UNIT In order to be able to use individual applications. 3 Functional Description Rear side Front side Point of Interface (POI) subracks RF splitters (optional) Optical section Combining sections Optical section Combining sections Optical section MMC Plus Power Distribution Unit (PDU) Power Supply Unit (PSU) figure 3-4 Components of an optical Master Unit. exemplary setup Page 25 . has various functions.1. For detailed information please refer to the p-POI manual and/ or i-POI documentations. these are described in two separate POI manuals (M0146A0x and M0146A1x). see figure 3-4 in previous chapter 3. F Note: The POI subrack CANNOT be operated in the Andrew standard outdoor MU rack! It is only meant for usage in INDOOR cabinets with perforated doors (see following figure)! The POI subrack – available with passive modules (p-POI) and/or active modules (i-POIs) .3. For better transparency. Point of Interface (POI) Subrack (Optional Configuration) Depending on user configuration. the POI subrack can optionally be installed in the upper part of the Master Unit (MU) rack. Page 26 M0106A9AH. respectively.3 Components of the Master Unit.3.doc . 3 Functional Description Location of POI subracks in Master Unit rack with a perforated door (exemplary layout) figure 3-5 Position of optional POI subrack in MU rack. exemplary layout Page 27 . the transceiver has to be removed for the leveling procedure (see chapter 4. the subracks provide plug-in space for combiners and splitters. or FCMs mentioned before.g. Another major component of this subrack is the backplane with adequate power supply and communication interface for the adapter cards. the Middle East and Africa (shortly abbreviated by EMEA) is only given by the LTE subrack EMEA described as follows. two TPX modules (i. One subrack contains up to 2 optical transceivers (OTRx 4-9/18/21-26 MU-G). frequency conversion modules and optical transceivers .1. are used for two up to four optical transceivers. an alarm will be generated.4 Commissioning the RF and Optical System).e. Optical and Combining Section The optical and combining sections are located above the RMC1600 of a Master Unit. figure 3-16 Subrack two OTRxs with MMC Plus and/ or figure 3-19 Subrack three OTRxs with MMC Plus.2.4 Commissioning the RF and Optical System). From the front. 3. These plug-in modules give the opportunity for an easy system upgrade to MIMO or extend the frequency range of the system. Thus.3. Behind each optical transceiver the UL and DL band ports required for leveling the individual bands are located. LTE Subrack EMEA Full MIMO functionality for Europe. Additional space is available for an alarm board. For subracks containing and supporting the MMC Plus Controller.doc . BTS connect (see also chapter 4. When one of these modules is not assembled. power supply or controller. the backplane of the subracks is moved 10 HP to the left-hand side and the MMC Plus (with appropriate plug-in backplane) is mounted on the right-hand side. which will replace all old subracks. in case no frequency conversion module is equipped.3. which are intended for 19" rack mounting. Depending on the configuration. or two frequency conversion modules (FCMs) in which one of these modules covers the lower bands (4-9) and the other covers the upper bands (18-26).2. one triplexer and one diplexer module). Duplexers and splitters can be mounted behind the backplane. see e. A short description can be found in the following sections.3. subracks of 3 HUs. Each OTRx requires either two adapter cards. Page 28 M0106A9AH. TPX modules. schematic view . 1. 3 1 26 9 OTRx 21~26 DL 23 OTRx 4~9 DL 8 21 18 OTRx 18 DL 18 OTRx 18 UL µ-Controller 4~7 µ-Controller I2C Bus I2C Bus 2 9 4 26 8 23 OTRx 4~9 UL OTRx 21~26 UL 21 figure 3-8 Diplexer Module 21/26 + 18. TPX (Diplexer / Triplexer) Modules The Band TPX modules in the Master Unit are needed in case an additional operating frequency has to be transported over the 4-9 and/or 21-26 OTRX channels.3 Functional Description . both the diplexer and the triplexer modules have to be installed in the Master Unit. an alarm will be generated. otherwise an alarm will be generated by the Master Controller.. If no FCM (MIMO application) is needed and the frequency range of the adapter cards is not sufficient. schematic view I2C Bus figure 3-7 Adapter Card lower bands... 21-Tx1 OTRx 21~26 DL 21-Rx1 OTRx 21~26 UL 18-Tx1 OTRx 18 DL 18-Rx1 OTRx 18 UL µController 9-Tx1 OTRx 4~9 DL 9-Rx1 OTRx 4~9 UL µController I2C Bus figure 3-6 Adapter Card upper bands. 2.. Otherwise. Adapter Cards The adapter cards in the Master Unit are assembled when no additional frequency to the 900 MHz / 1800 MHz / 2100 MHz bands and no frequency conversion (MIMO) is needed. schematic view Page 29 . Both adapter cards need to be equipped. schematic view 4~7 figure 3-9 Triplexer Module 4/8/9. 26.. This is necessary to transport the spectrally overlapping multiple data streams over one single fibre link in the ION-M system.g.. In a MIMO application. Conversion Module MU „lower bands“ Add. schematic view Page 30 M0106A9AH. one for the lower bands and one for the upper bands. FX 925~960 OTRx 4~9 DL 8-Tx1 18-Tx2 v 21-Tx2 26-Tx2 791~821 1805~1880 v 2110~2170 f1 f2 2620~2690 f1 f2 Downlink REF in Reference Clock Distribution Uplink 26-Rx2 18-Rx2 v 21-Rx2 2500~2570 f1 f2 1710~1785 v 1920~1980 f1 f2 OTRx 4~9 UL 8-Rx1 9-Rx1 832~862 880~915 figure 3-10 Frequency Conversion Modules lower bands. Frequency Conversion Modules (FCMs) The Frequency conversion modules (FCM) of the MU are required to shift one of the spectrally overlapping MIMO bands to another unused frequency range. always two FCMs have to be installed. 18. 18 & 26 or 21 & 26) at the same time.doc . 8 or 9) and up to two upper MIMO signals (e. Gain 9-Tx1 ALC Thr. 21. It is possible to transport one lower MIMO signal (e..g. 3. also when only one MIMO band is used. 2 OTRx with respective TPX modules/ FCMs: PSU TPX modules OTRx FCMs OTRx figure 3-12 LTE Subrack EMEA. exemplary Page 31 . 1805~1880 OTRx 18 DL 2110~2170 2620~2690 OTRx 21~26 DL 791~821 v 925~960 f1 f2 Downlink Reference Clock Generation & Distribution REF out REF out to second FX-Module to OTRx 8-Rx2 v 9-Rx2 26-Rx1 21-Rx1 18-Rx1 832~862 880~915 Uplink f1 f2 2500~2570 OTRx 21~26 UL 1920~1980 1710~1785 OTRx 18 UL figure 3-11 Frequency Conversion Modules upper bands. Gain 18-Tx1 21-Tx1 26-Tx1 8-Tx2 v 9-Tx2 FX ALC Thr.3 Functional Description Conversion Module MU „upper bands“ Add. schematic view The following illustration shows a configuration example for a European (EMEA) LTE subrack equipped with PSU. g.3.3. There are also variants of the US LTE Subrack which only hosts one ore two optical modules and FCMs.3. Legacy Applications with OTRx 4-9/18/21-26 MU-LG If the ‘LTE Subrack EMEA’ is not available at the Master Unit with ION-Mxxx EP Remote Units.2. Each conversion module has 4 UL & DL connectors. 3. a different optical module has to be used: OTRx 4-9/18/21-26 MU-G LG. Hence it is a precondition that only an ION-M9/18(P)/21(P) EP (and derivates) can be connected to this kind of Master Unit.2. In these configurations the space left can be used for e. It provides the 700 MHz/ 700 MHz MIMO. The following illustration shows a configuration example for a US LTE700 subrack with 3 OTRx and 3 according FCMs: figure 3-13 US LTE700 subrack with three OTRx & FCMs. "LG" is the abbreviation of “legacy”.g. Please note that a MU upgrade to support additional EUs. exemplary Page 32 M0106A9AH. indicating that the OTRx is only allowed to be used in legacy systems where no adapter card / diplexer module / FCM can be installed.doc . MIMO. is not easily feasible on site. 850 MHz and 1900 MHz bands. e.3. LTE Subrack US Full MIMO functionality for the United States is provided for by the LTE subrack US described as follows. This subrack can manage up to three optical transceivers (OTRx 70-85/90/17-21 MU-G) with the according frequency conversion modules (FCMs). exemplary The following illustration shows a configuration example for an LTE 700 subrack with 2 OTRx and MMC Plus/ BBU-Kit: L_G3192X010 figure 3-14 Subrack with two OTRx with MMC Plus & BBU-Kit.2. combiners and MMC Plus with optional BBU-kit. 2 in / 5.4.3. modems. Optical transceivers (OTRx) Combiners figure 3-15 Subrack two OTRxs Power supply units OTRx BTS connect OTRx MMC Plus controller figure 3-16 Subrack two OTRxs with MMC Plus BTS-connect units BTS connectors Stepless attenuators Probe ports figure 3-17 BTS-connect units with OTRx Page 33 .3 Functional Description 3. Subrack Two OTRxs This subrack can manage up to two OTRxs with corresponding equipment.2. there are additional slots of 20 HP (1 HP = 0. PSUs or the system alarm board (SAB) can be mounted. Furthermore.08 mm) where splitters. doc . Subracks with restricted space for duplexer and combiner are also available.3. Applications are either single-band or single-user systems. each with corresponding equipment. Subrack Three OTRxs This subrack can manage up to three OTRxs each with corresponding equipment. figure 3-18 Subrack three OTRxs Subracks supporting the MMC Plus can manage up to three OTRxs.2. figure 3-19 Subrack three OTRxs with MMC Plus Page 34 M0106A9AH. a power supply can be equipped at the left side. Applications are either single-band or single-user systems. instead of combiners. the subrack is equipped with BTS-connect units providing up to three ports. In case of multi-band / single-user systems.3.5. For small installations without redundant power supplies. 3 Functional Description 3.7. Subrack Three-Sectors Three OTRxs This subrack can manage up to three optical transceivers (OTRx 17P/17P/17P MUG) each with corresponding optional conversion module (needed for sectors 2 and 3 only). a power supply can be equipped at the left-hand side and the MMC Plus at the right-hand side. Applications are either single-band or single-user systems. Subracks supporting the MMC Plus can manage up to four OTRxs with corresponding front-mounting equipment. figure 3-20 Subrack four OTRxs 3. Applications are single-band and single-user systems. The conversion module has 3 UL & DL connectors each and 3 ALC LEDs. modems.2. Subrack Four OTRxs This subrack can manage up to four OTRxs each with corresponding equipment.6. exemplary Page 35 . For small installations without redundant power supplies. Applications are single-band single-user systems.2 in / 5. Furthermore.g. there is an additional 28 HP (1 HP = 0. In those subracks there is no mounting option for duplexers or splitters. The following illustration shows a configuration example for a US subrack with 3-Sectors-3 OTRx (e.3. OTRx17P/17P/17P) and according FCMs: figure 3-21 US subrack with 3 x 3-Sector OTRx & FCMs.08 mm) where splitters. a PSU or the system alarm board can be mounted. combiners.2. single sector or multi-sector (up to three sectors per OTRx).3. to separate the transmitting path from the receiving path.3. Duplexer Unit Each UL/DL combined RF path is connected to a duplexer to isolate uplink from downlink. figure 3-22 Duplexer unit.doc . interior view If the BTS signal is UL/DL separated.e. i. no duplexers are required.3. The pass bandwidth of the duplexer is the entire width of the UL and DL band of the corresponding network.3. Page 36 M0106A9AH. keyboard and mouse (optional ION-M MU equipment) when equipped or via the LAN interface provided for local connection at the front panel. Local access to the RMC1600 can be granted either via monitor. 3. Master Controller .20. press the ON/ OFF/ Reset button after a waiting time of 10 seconds. either an RMC1600 controller (see section 3. The RMC1600 is provided with an automatic shutdown function to prevent overtemperature.Overview The first master rack in a system contains a master controller for system control.5. Optionally the ION-M MU is equipped with monitor.4. the system will send out an according alarm message via modem. F Note: A graphical user interface (GUI) for Linux operating systems of the RMC1600 is available from deliveries (only with pre-set factory settings) of the ION Master Controller SW V4. the system can only be rebooted locally using the ON/OFF/ Reset button (see chapter 3.2 RMC1600 Front Side) or via webpages (see software manual for the ION-M Master Controller).5. there is no difference in layout of the hardware.3.5.3. i.3 Functional Description 3.2 RMC1600 Front Side. If the RMC1600 is delivered separately.3 onwards.3. the required voltage (≥11.5) or the MMC Plus controller (see section 3.0 Vdc) must be stable for two minutes. As only the software differs. Master Controller: RMC1600 F Note: The RMC1600 is available as a configuration for Linux and/ or Windows operating systems. At 70° C.3.2 RMC1600 Front Side.3. Page 37 . If this function is disabled. For details see chapter 3.6).3. For locations of LAN ports please refer to chapters 3.5. ensure sufficient airflow at the air inlet and air outlets (positions see figure 3-23 RMC1600 front) when mounting the unit.e.3. the RMC1600 will boot automatically. keyboard and mouse which are used for local access to the RMC1600. Two minutes after the respective power-supply switch of the mains supply has been set to ON. and then shut down into standby mode. The software is factory-set to initiate a reboot as soon as the temperature has fallen to 40° C. To avoid the 2-minute-delay. 3. it is not recommended to deactivate the refresh function. the battery backup can support system operation for approximately 1. RMC1600 Front Side WITH modem Position of air outlet 1 2 Position of air outlet 1 2 5 4 3 6 Position of air inlet 7 8 5 6 10 Position of air inlet WITHOUT modem 4 9 8 figure 3-23 RMC1600 front side.3.7 Replacement of the RMC1600 Battery Pack & Battery Fuse.doc . However. please refer to the software manual of the Master Controller. please refer to chapter 6. When fully charged. RMC1600 Battery Backup (BBU) The RMC1600 is equipped with a battery-backup drawer (BBU) to keep up system operation and transmit alarm information in case of power failure. For this purpose.2. 8. since this may considerably impair the lifetime of the battery.3. which has to be replaced after 2 years of usage at the latest as a preventive maintenance measure in order to safeguard that maximum capacity is provided. A shutdown will be carried out after max. The BBU cannot be used to boot the system after a shutdown.5. The battery pack (hot-pluggable) is located in the RMC front side drawer. The battery-backup drawer comprises a rechargeable battery pack. Furthermore. For replacing the BBU. connectors Please see explanation of connectors in following table: Page 38 M0106A9AH. The battery type is Ni-MH.5 hours under normal environmental conditions. For details regarding interval setting.3.4 V (nominal). mains supply via the mains connector (see chapter 3.5.3. This interval may be changed by the customer via software to an interval in the range from 8 to 12 weeks.3 RMC1600 Rear Side) is required.1. which is also part of the delivery. an automatic battery refresh is generally factory-set to an interval of 10 weeks.5. 30 minutes or less in case of low battery charge status. 3. 1.front side Screw for loosening battery drawer Handle figure 3-24 RMC1600 battery drawer. Screw for loosening the battery drawer RMC1600 BBU . screw & handle 2. ON/ OFF/ Reset Button Use this button o to shorten the boot delay of 2 minutes.3 Functional Description Number 1 2 3 4 5 6 7 8 9 10 Description of Connectors Screw for loosening battery drawer Handle for battery drawer Antenna RF connectors ON/ OFF/ Reset button LOCAL LAN 2 connector 9 LEDs Reset button of (internal) Modem 1 2x USB connectors SIM-CARD drawer with push button (yellow) Modem status LED F Note: Some connector pictures in the following sections show just an exemplary layout and thus may deviate from delivery state.7 Replacement of the RMC1600 Battery Pack & Battery Fuse. see pressing time in the following table: figure 3-25 RMC1600 ON/OFF/ Reset button Page 39 . Handle for pulling out the battery drawer (battery inside) For replacement of battery please see description in chapter 6. o to initiate a reset if the system is not responding any longer by pressing the button. by pressing this button approximately 5 seconds after voltage supply has been connected to directly start the boot process. The ON/ OFF/ Reset button of the RMC1600 features the following functions: Operational status Pressing time for start button RMC1600 is off 0.5 sec RMC1600 is running. 5 sec < Press time < 10 sec RMC1600 is running. Press time > 10 sec Function RMC1600 starts. Operating system (abbrev.: OS) Linux is shutdown, no restart. Hard reset; OS is reset abruptly, resulting in loss of data! Only to be used should necessity require it, e.g. if OS is not responding any longer. 4. LOCAL LAN 2 Ethernet Connector – Local Access LOCAL LAN2 connector is used as the local maintenance interface. For local access to the Master Controller websites, connect your laptop via a network cable to the Ethernet connector LOCAL LAN2. The LOCAL LAN 2 connector is an Ethernet interface for data transfer rates of 10/100/1000 MBit / s. The speed is set automatically. figure 3-26 LOCAL LAN 2 Ethernet connector figure 3-27 LOCAL LAN 2 RJ45 connector, pinning Function of the LEDs: Green: Link/ Activity A.) Link ON è when a link has been established OFF è when no link is established Page 40 M0106A9AH.doc 3 Functional Description B.) Activity blinking è when data packets are transmitted or received Note: When no device is connected to the LOCAL LAN 2 interface, the green LED is OFF. Orange: Speed Speed ON è 1000 MBit / s link has been established and maintained OFF è10 MBit / s or 100 MBit / s link has been established and maintained Note: When no device is connected to LOCAL LAN 2 interface, the orange LED is OFF. 5. LEDs LEDs OFFexemplary: Green LED ON – exemplary Green LEDs ON - exemplary Green, red & orange LEDs ON - exemplary table 3-1 LED description of RMC1600 MAINS STATUS BATTERY OPERATION green red Color LED Designation x x RMC1600 OFF, mains disconnected RMC1600 ON, mains voltage ok RMC1600 ON, mains voltage too low RMC1600 ON, operating with mains power, and in case of mains failure battery voltage is high enough for safe operation. RMC1600 ON, operating with battery power Orange: RMC1600 ON, operating with battery power, shutdown initiated x f RMC1600 ON, and in case of mains failure battery voltage is too low for safe operation. No battery equipped or missing or discharging Charging battery Green flashing: battery full x x x x CHARGE STATUS Description of Function Page 41 LED Designation BATTERY STATUS Color x x x x x TEMPERATURE STATUS x x x f FAN STATUS x x x SUMMARY ALARM x f x APPLICATION STATUS f x x x f f HDD f f x Description of Function Battery not equipped Battery OK Battery defect (battery change needed) or battery missing or battery charge circuit failure Orange: Battery in discharge mode Temperature OK (RMC temperature is below the temperature alarm threshold *) Orange: OverTempShutdown initiated but temperature below TempAlarmThreshold RMC1600 can be started with ON/OFF/ Reset button. RMC1600 will restart automatically when is temperature below 40°C (unless AutomaticRestart is disabled in SW setting) Over-temperature alarm but no over-temperature shutdown yet; (temperature is above the temperature alarm threshold *) Red flashing: over-temperature shutdown and still temperature alarm (Temperature was above 70°C and is still above temperature alarm threshold *) Fan not running (Battery mode and when an active cooling is not required) Fan OK; Fan running Fan alarm active RMC1600 ON, no alarm active RMC1600 ON, RMC1600 internal alarm active Red flashing: RMC1600 ON, system alarm active Flashing between red and orange: RMC1600 ON: RMC1600 internal alarm active AND system alarm active PC board OFF Red flashing: trying to switch on PC board Orange: PC Board ON; application start triggered PC board ON; application running Green flashing: PC board ON; application NOT running, application is shut down by user Orange flashing: PC board ON; application shutting down, shutdown initiated by Microcontroller firmware (Button, Temperature Shutdown) no HDD activity HDD activity table 3-2 LED function of RMC1600 * The temperature alarm threshold can be set in the following submenu of the Master Controller software: after log in, click Master Controller è "Settings èMC Status è Temperature: Alarm Threshold (45… 60°C). For further details please refer to the Master Controller SW manual. Page 42 M0106A9AH.doc 3 Functional Description 6. Definition of the RMC1600 System Alarm: RMC1600 System OK OK Relay deenergized = Alarm ON Alarm OK OFF ON OK Alarm OFF Alarm Alarm OFF Flashing Flashing red and orange alternating LED (Summary Alarm) OFF table 3-3 Definition of the RMC1600 system alarm 7. Modem 1 Reset Button o as long as the button is pressed o when button is released à à Modem 1 voltage OFF Modem 1 voltage ON 8. USB Interfaces (2x): standard USB 2.0 interfaces 9. SIM-Card Drawer o Open the SIM-Card drawer of the optional modem by carefully pressing onto the push button (e.g. with a pen). Note: Take care not to damage the SIM-card drawer when opening it! SIM-card drawer Press yellow button! figure 3-28 RMC1600 SIM-card drawer Page 43 Take out the SIM-card drawer and insert the SIM card. Push the SIM-card drawer carefully back into the drawer, thus closing it again. o o 10. Modem Status LED LED OFF –exemplary Red LED on - exemplary If the standard MC75/ MC88 (EGS5 Cinterion)/ HC25 or TRM3 modem is equipped, the Modem Status LED* (LED color differs from modem to modem) indication is as follows: LED Mode Off 600 ms On / 600 ms Off 75 ms On / 3 s Off Operating Status Power Down mode or SLEEP mode (registered to the net) no SIM card inserted / no PIN entered / network search or network login in progress / ongoing user authentication when logged to network (monitoring control channels and user interactions); no call in progress only HC25: green flashing è when logged to 2 G network blue flashing è when logged to 3 G network 75 ms On / 75 ms Off / 75 ms On / 3 s Off Flashing On one or more GPRS contexts activated Indicates GPRS data transfer: When a GPRS transfer is in progress, the LED goes on within one sec after data packets were exchanged. Flash duration is approx. 0.5 sec. Depending on type of call: Voice call: Data call: Connected to remote party Connected to remote party or exchange of parameters while setting up or disconnecting a call. table 3-4 Description of the modem status LED of the RMC1600 * Attention: With MC75/ MC88 (EGS5 Cinterion)/ TRM3 modems the orange Modem Status LED (illustrated below) has a very pale light (). You need to look at it closely! Orange LED on exemplary Page 44 M0106A9AH.doc 3 Functional Description 11. RF Connectors figure 3-29 RMC1600 RF connectors 12. Internal Modem Coupler in RMC1600 A variable attenuator in the range of 30 dB is also integrated to ensure optimal power levels at the modem antenna port. If no direct RF connection to the BTS / Node B is available and an antenna is used, the modem coupler and attenuator can be bypassed. The antenna switch can be set via SW (MC SW version >= V5.0). Antenna IN 1 OUT 1 OUT 2 dB 0...30 dB IN 2 figure 3-30 Internal modem coupler in RMC1600 Page 45 3. connectors (exemplary) Number 11 12 13 14a 14b 14c 14d 15a 15b 16a 16b 17 18 Description Power connector Fuse F1 (250 V. from standby mode) is only possible when voltage is supplied via this connector. Power can be supplied from the PSU of the respective subrack or rack. PIN 3 PIN 2 PIN 1 figure 3-32 RMC1600 power connector Page 46 M0106A9AH.5. Power Connector The connector configuration is as follows: PIN 1 = GND. PIN 3 = +12 VDC (see chapter 7.e.3 x 32 mm) FAST BLOW Summary-alarm connector COM8 connector COM 7 connector COM 5 connector COM 1 connector COM 2 and COM 22 connector COM 3 and COM 13 connector SITE LAN 3 connector CUSTOMER LAN 1 connector 4 USB connectors VGA connector table 3-5 RMC1600 rear side connectors.doc . Booting an RMC1600 after shutdown (i. RMC1600 Rear Side 11 12 13 14a 14b 15a 15b 116a 16b 17 18 14c 14d figure 3-31 RMC1600 rear side.c.2.1 Electrical Specifications and/ or "User's Manual for the RMC1600"). PIN 2 = not connected (n.).3. description 1. 6. 10 A.3. The summary-alarm connector is connected with the internal summary-alarm relay. It can be used to monitor alarms with an external alarm indicator.MXP figure 3-33 RMC1600 fuse F1 3. Fuse F1 Fuse type: 250 V. When NO alarm is active. figure 3-34 RMC1600 summary-alarm connector Page 47 .5A. This means PIN 1 and PIN 2 are connected when an alarm is active. Summary-Alarm Connector The picture to the left shows the summaryalarm connector and the respective imprinting on the rear side of the RMC1600. PIN 3 PIN 2 PIN 1 Below the summary-alarm connector a picture of the relay in alarm condition is shown.3 Functional Description 2. 10 A. 6. Devices connected to this relay must not exceed a maximum switching power of 30 Vdc. 0. Littelfuse F10A 0314-010. PIN 2 and PIN 3 are connected. The summary alarm relay is a potential-free relay.3 x 32 FAST BLOW. COM 5 & COM 1 No.doc . assigned in figure 3-15 14a 14b 14c 14d Designation of Port COM8 COM7 COM5 COM1 COM ports are Sub-D-9 connectors with standard RS232 PIN assignment. 14d).4. COM 1 (No. COM 5 (No. COM Ports figure 3-35 Ports COM 8 + COM 7 . 14a) serve to connect additional modems and are pre-configured as follows: COM1: COM7: COM8: COM5: Modem 4 Modem 2 Modem 3 Modem 5 5. 14c). RJ45 Connectors COM 22 & COM 13 COM 2 & COM 22 COM 3 & COM 13 figure 3-36 Ports COM 2 & COM 22 and COM 3 & COM 13 Page 48 M0106A9AH. COM 7 (No. 14b) and COM 8 (No. 1 *. CANH CANL n.c. COM13 Port COM 3 & COM 13 The COM 3 port is an interface for connection of the ION-M network (configured as RS485. n.3 Functional Description 6.c.2 *. Standard RS485-4wire RS485-4wire RS485-4wire CAN CAN RS485-4wire ----- Bus-Name ION_M ION_M ION_M IMB 1 * IMB 1 * ION_M ----- figure 3-38 COM13 RJ45 connector. pinning The interfaces are pre-configured as follows: COM3: COM13: ION-M IMB 1 * * IMB network: only for future application Page 49 .c. pinning The interfaces are pre-configured as follows: COM2: COM22: ION-B IMB 2 * * IMB network: only for future application 7. n. 2-wire) and COM 22 port serves for connection to the IMB network No. RD+ RD- Standard ------CAN CAN --RS485-2wire RS485-2wire Bus-Name ------IMB2 * IMB2 * --ION_B ION_B figure 3-37 COM22 RJ45 connector. COM 13 ION M and IMB 1 Interface Pin 1 Pin 1 2 3 4 5 6 7 8 Signal R+A R-B D+Y CANH CANL D-Z n. COM22 Port The COM 2 port is an interface for connection to the ION-B network (configured as RS485.c.c. 4-wire) and COM 13 port serves for connection to the IMB network No. n. COM 22 COM 2 & COM 22 ION B and IMB 2 Interface Pin 1 Pin 1 2 3 4 5 6 7 8 Signal n.c. 8. Connectors SITE LAN 3 and CUSTOMER LAN 1 At the SITE LAN 3 interface a site network can be connected. pinning Function of the LEDs: Green: Link/ Activity C. The speed is set automatically. depending on user configuration. pinning figure 3-40 CUSTOMER LAN1 RJ45 connector. the green LED is OFF. At the CUSTOMER LAN1 Ethernet interface a customer network can be connected.e. figure 3-39 SITE LAN3 RJ45 connector. i.doc . Thus.) Activity blinking è when data packets are transmitted or received Note: When no device is connected to the SITE LAN3 / CUSTOMER LAN1 interface. the RMC1600 can be integrated into the customer network and connected to the network operation center (OMC). Orange: Speed Speed ON è 1000 MBit / s link has been established and maintained OFF è10 MBit / s or 100 MBit / s link has been established and maintained Page 50 M0106A9AH. Both the SITE LAN 3 and the CUSTOMER LAN 1 connectors are Ethernet interfaces for data transfer rates of 10/100/1000 MBit / s.) Link ON è when a link has been established OFF è when no link is established D. 3 Functional Description Note: When no device is connected to SITE LAN3 / CUSTOMER LAN1 interface. VGA Monitor Connector: for optional monitor F Note: A graphical user interface (GUI) for Linux operating systems of the RMC1600 is available from deliveries (only with pre-set factory settings) of the ION Master Controller SW V4.20. figure 3-42 RMC1600 VGA monitor connector Page 51 .3 onwards. 9. the orange LED is OFF.0 interfaces one USB interface can be used for keyboard/ mouse connection figure 3-41 RMC1600 USB interfaces 10. USB Interfaces (4x): standard USB 2. one of the following four modem types can be used as internal modem for the RMC1600: MC75/ MC88 (EGS5 Cinterion)/ HC25/ TRM3. For detailed information please refer to chapter 3. Via the battery backup.4.3 RMC1600 Rear Side.5. Page 52 M0106A9AH. COM5 at the RMC1600 rear side. COM7. alarms will continue to be sent. Each of the modem listed above is automatically reset when it is not communicating any longer.3. Additionally. RMC1600 Modem Optionally. The RMC modem automatically adjusts the gain.3. COM8. one up to four of the external modems listed above can be connected to one or more of the four ports COM1.doc . the modem is supplied with power. The customer has to decide and select which modem type is required. even when mains power fails.5. Section 4 COM Ports.3. 6. For details see chapter 3. and then shut down into standby mode. MMC Plus Front Side Status LED Alarms LED External-alarm output connector X2 ON/OFF/ Reset Button Ethernet connector for local access Alarm-input connector X3 USB connector Summary-alarm connector X4 figure 3-43 MMC Plus. The MMC plus is provided with an automatic shutdown function to prevent overtemperature. The system can also be rebooted locally using the ON/OFF button (see chapter 3.6.6. The software is factory-set to initiate a reboot as soon as the temperature has fallen to 40° C. system control of the MMC plus may be accessed via the Ethernet connector for local access (locations see illustration in chapter 3. At 70° C the system will send out an according alarm message via modem.1. The MMC plus will boot automatically two minutes after the respective power supply switch of the Master Unit has been set to on.3.1 MMC Plus Front.1 MMC Plus Front) as soon as the temperature has fallen below 40° C. when the required voltage has been fed for two minutes.5. press the ON/OFF button after having waited for five seconds.3. Master Controller: MMC Plus Locally.6.6.3.3 System Startup of MMC Plus.3. 3.e. To avoid the two-minute-delay.3. For further details on the local connection please refer to chapter 4.1 MMC Plus Front).3 Functional Description 3. i. connectors at front side Page 53 . No system alarm is raised. System alarm is raised. table 3-6 LED description of MMC Plus module Page 54 M0106A9AH. Currently not used System alarm is raised.e. No system alarm is raised. continuous lighting Application software has started. Functions of MMC Plus ON/OFF Button Use this button o to shorten the boot delay of 2 minutes è i.5 seconds to start the boot process directly o to shut down the MMC Plus completely by pressing the button for longer than five seconds but shorter than 10 seconds (5 sec < press button < 10 sec) o to initiate a reset if the system is not responding any more by pressing the button for more than 10 seconds 2. after voltage supply has been connected.1. press this button for 0. In this case it is allowed to switch mains power (+12 V) OFF. continuous lighting continuous lighting continuous lighting continuous lighting alarm status off alarm status on Alarm supervision of system cannot be ensured due to internal failure. wait approximately 5 seconds. continuous lighting Boot-up process or PC shutdown in progress.doc . MMC Plus LEDs Name Colour green STATUS LED green + red = yellow red green EXTERNAL-ALARMS LED green + red = yellow red SUMMARY-ALARM RELAY ----- Operational state Description flashing Mains power is on PC is OFF. alarm condition figure 3-45 PIN assignment of MMC Plus summary-alarm connector X4 PIN 1 2 3 Summary alarm Voltage: 48 Vdc Max. Page 55 . alarm condition The summary alarm is raised: · when mains is not applied · and / or when one or more alarm is active. current: 100 mA X4 Connector Description Closed in alarm condition Common Open in alarm condition table 3-7 PIN assignment of MMC Plus relay contacts. PIN Assignment of MMC Plus Summary Alarm Connector Summary-alarm connector 3 1 1 2 3 2 figure 3-44 MMC Plus.3 Functional Description 3. Relay contacts. exemplary for MMC Plus Output 1 (alarm condition) M0106A9AH.doc . exemplary for MMC Plus Output 1 (alarm condition) Page 56 figure 3-47 Alarm relay contacts with PIN assignment.4. PIN Assignment of MMC Plus External Alarms Connector Out 1 Alarm output connector X2 Out 3 Out 5 Out 7 External alarm input connector X3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Out 2 Out 4 Out 6 Out 8 Common for alarm inputs figure 3-46 PIN assignment of MMC Plus external alarm input/ output connector PIN 1 3 5 Description Open in alarm condition Common Closed in alarm condition 1 5 3 table 3-8 PIN assignment. 8 Ext Alarm 6 Common input 1 .8 Ext Alarm 3 Common input 1 .8 Ext Alarm 8 Common input 1 .8 Ext Alarm 7 Common input 1 . PIN assignment Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 X 3 Connector External Alarm IN Connector Ext Alarm 1 Common input 1 .3 Functional Description Pin 1 3 5 2 4 6 7 9 11 8 10 12 13 15 17 14 16 18 19 21 23 20 22 24 X 2 Connector External Out Connector 1 (OUT 1-8) OUT 1 External Out 1 open in alarm condition External Out 1 common External Out 1 closed in alarm condition OUT 2 External Out 2 open in alarm condition External Out 2 common External Out 2 closed in alarm condition OUT 3 External Out 3 open in alarm condition External Out 3 common External Out 3 closed in alarm condition OUT 4 External Out 4 open in alarm condition External Out 4 common External Out 4 closed in alarm condition OUT 5 External Out 5 open in alarm condition External Out 5 common External Out 5 closed in alarm condition OUT 6 External Out 6 open in alarm condition External Out 6 common External Out 6 closed in alarm condition OUT 7 External Out 7 open in alarm condition External Out 7 common External Out 7 closed in alarm condition OUT 8 External Out 8 open in alarm condition External Out 8 common External Out 8 closed in alarm condition table 3-9 MMC Plus alarm-output connector X2.8 Ext Alarm 5 Common input 1 . PIN assignment Note: For configuration of the external alarms please refer to the software manual for ION-M Master Controller. Page 57 .8 Ext Alarm 4 Common input 1 .8 table 3-10 MMC Plus external-alarminput connector X3.8 Ext Alarm 2 Common input 1 . Power Supply Connector 4 3 2 1 Power supply connector PIN Assignment 1 +12 V 2 GND 3 SCL 4 SDA figure 3-49 MMC Plus power supply connector. PIN assignment Page 58 table 3-11 MMC Plus power supply connector.6. MMC Plus Backplane RS485 connector Connector for keyboard & mouse adapter cable PS2 RS232 COM1 connector (full assignment for modem) USB connector Connector for monitor adapter cable VGA Ethernet connector Modem power supply connector RJ12 PSU-alarms connector Power supply connector 2 (including I C bus) figure 3-48 MMC Plus backplane. PIN assignment M0106A9AH.3. description of connectors 1.2.doc .3. 3 Functional Description 2.6. RJ 12 Modem power connector +12 V n. n. Modem Power Supply Connector RJ12 PIN 1 2 3 4 5 6 figure 3-51 MMC Plus modem power supply connector RJ12. PIN assignment 3.3.3. Their exact designation is as follows: The adapter cable PS2 with a length of 17 cm is used to connect the keyboard and mouse. PIN assignment MMC Plus VGA PS2 Connection Adapter Kit This type of connection kit for the monitor and mouse and keyboard can be an accessory of the MMC Plus. PIN assignment 3.PIN) table 3-13 MMC Plus modem power supply connector RJ12. PIN assignment table 3-12 MMC Plus PSU-alarms connector.c. PSU-Alarms Connector 1 PSU-alarms connector PIN Assignment 1 PSU Alarm 1 2 GND 3 PSU Alarm 2 4 GND 5 PSU Alarm 3 6 GND 2 3 4 5 6 figure 3-50 MMC Plus PSU-alarms connector. figure 3-52 MMC Plus PS 2 adapter cable Page 59 .c.c. IGT_IN n. Molex connector to MMC Plus PS2 connectors to keyboard/ mouse The MMC Plus VGA PS2 Connection Adapter Kit consists of the PS2 and the VGA cables. GND Assignment power supply (+ PIN) connected to +12 V power supply (. 6.3. The modem is automatically reset by switching off the modem power supply for a few seconds when the modem is not communicating any longer. Further information on the modem reset function is provided in the software manual for ION-M Master Controller. a modem can be used for the MMC Plus.The adapter cable VGA is used to connect the monitor.doc . connectors for PS2 and VGA adapter cables 3. For operation. Modems with MMC Plus Optionally. Connector to MMC Plus Connector to monitor figure 3-53 MMC Plus VGA adapter cable Connector for keyboard / mouse PS2 adapter cable The adapter cables have to be connected to the connectors at the backplane of the MMC Plus see figure to the left. VGA Connector for monitor adapter cable figure 3-54 MMC Plus backplane. connect the data cable to the COM1 port and the power supply cable to the modem power supply connector RJ12. Page 60 M0106A9AH.4. One PSU to max. either manually via the PDU front-panel buttons or remotely via the system bus. including automatic restart and userinitiated reset via the system bus. If an automatic restart fails due to a persisting overload condition. Up to 7 fan units can be connected to the PDU. any kind of 12 V subrack (e.8 Power-Supply Subrack. The PDU (Power Distribution Unit) is installed downstream of the 1 HU PSU SR. fuse-tripped. 2 optional rack temperature sensors and the rack door (open/closed). F Note: Either the Power Distribution Unit (PDU) and 1 HU PSU Subrack (SR) combination is installed or merely the former type of the 3 HU/ 6 HU PSU subrack described in chapter 3. the PDU provides individual power control. the user can reset each fuse individually via the front panel or a system-bus command. Integrated into a 1-HU casing. PDU and 1 HU PSU Subrack (Current Type) A) Functional Description The current combination of the 1 HU Power Supply Subrack (1 HU PSU-SR) and the Power Distribution Unit (PDU) replaces the former 3 HU/ 6 HU Power Supply subracks.e.3. …). protection and status reporting for up to 10 subracks and 7 fan units. up to 5 PSUs installed inside the 1 HU PSU SR. covering status information of: · · · · · all 10 subracks. i. subrack 4 OTRx. The power supply/ distribution combination consists of the PDU and the 1 HU PSU Subrack (SR) illustrated in figure 3-55 and figure 3-56. auto-restarting. the 7 fan units. LTE Subrack US. The fan outputs also provide electronic fusing. Each subrack is protected by an electronic fuse that provides automatic restart (up to 3 attempts) after tripping due to over-current. i. no sub-components can be replaced by the user. The user may switch ON/OFF each of the 10 subracks. LTE subrack EMEA. Page 61 . The PDU provides optical status information to the user by 25 bi-color LEDs at the front panel.7. The LEDs are indicating: ON/ OFF.e. The PDU is replaced as a complete unit.3.g.3 Functional Description 3. 5 PSUs (either AC/DC or DC/DC types) can be installed per PSU subrack (normally 4 PSUs). subrack 3 OTRx. All status information can be accessed via the system bus. the PDU also incorporates the functions of the former Rack Alarm Board (RAB) that was part of the former 3 HU/ 6 HU Power Supply Subracks. This applies both to AC/DC and DC/DC PSU modules! Page 62 M0106A9AH. front side. exemplary Installed in MU rack PDU PSU SR (1 HU) 2 PSUs DC (exemplary) 3 dummy modules (exemplary) figure 3-56 PDU & 1 HU PSU DC Subrack(current type) installed in MU.doc . B) Layout Installed in MU rack PDU PSU SR (1 HU) 4x PSUs AC (exemplary) 1 dummy module (exemplary) figure 3-55 PDU & 1 HU PSU AC Subrack (current type) installed in MU. Therefore. as well. exemplary Attention! Apply primary input voltage only to PSU modules that are fully inserted and locked into the 1 HU Power Supply Subrack. front side. front side). AC. · Above the 1 HU PSU subrack either install the strip panel [2] if it was part of the delivery or one of the slotted front panels [4] (in case two of them were delivered). as shown in figure 3-58 Mains terminal block. Page 63 .3 Functional Description C) Mounting Order The following units / front panels have to be mounted from the front into the Master Unit rack in the following order as illustrated in the figure below: · At the lowest level of the rack use two guide rails which are part of the delivery to mount the 1 HU PSU subrack [1]. · Above the PDU install a slotted front panel [4]. plug them in separately (see also figure 3-59 1 HU PSU subrack. [4] [3] [2] [1] figure 3-57 PDU & 1 HU PSU SR 1 (current type). If the individual PSU plug-in units are not yet installed. The respective PSU numbers to which the cables must be connected are labelled. · For the 1 HU PDU/ PSU subrack use two guide rails which are part of the delivery to mount the PDU [3] and PSU subrack 1 HU [1] into the rack. Push the cables of the mains terminal block underneath the 1 HU PSU subrack to the front side in order to connect them to the individual PSUs. mounting order D) Mounting the Mains Terminal Block At the rear side of the Master Unit screw the mains terminal block (AC or DC depending on the order/delivery) to the bottom of the rack as illustrated (see also figure 3-60 Connections at the rear side). For details on mounting the mains terminal block please refer to the Assembly Drawing G3251M150 which is part of the delivery of the AC Kit / DC Kit. AC The PSU numbering at the front is as follows (from 1 to 5 from left to right): PSU 1 PSU 2 PSU 3 PSU 4 Empty (PSU 5) figure 3-59 1 HU PSU subrack.HIGH LEAKAGE CURRENT! Grounding the connection is essential before connecting power supply! Labels showing the PSU numbers to which the cables must be connected. front side E) Connections at the Rear Side PDU [4] [3] [2] [1] [4] [3] [5] PSU subrack figure 3-60 Connections at the rear side Page 64 M0106A9AH. figure 3-58 Mains terminal block.doc . Keep close attention to the correct polarity of these connections! Connector installed Cable ring terminal Washer Lock washer Nut · At the PDU connect the cables from/to the individual subracks (SR 1 to SR 9) as well as all others required in your system (e.3 Functional Description The following cables have to be connected: · Connect the two ribbon cables [1] and [2] between 1 HU PSU subrack and PDU (see illustration above).7. · Connect the black [3] and red [4] power cables from the PDU to the threaded bolts at the 1 HU PSU subrack. The parts required for the connections need to be mounted in the following order: 3. g.3. System Bus.) according to the labelling on the PDU: For more detailed information on the connectors. etc. MC. 2. Page 65 .1 Mounting Instructions for PDU/ PSU SR Connector Kit. Additionally observe the following rules: 1. Fans. In case of an AC power supply also snap the two ferrite cores [5] over the black cables and move them as close up to the PSU-subrack bolts as possible. please refer to chapter 3. etc. 01).1. rear side Page 66 M0106A9AH.7.3. exemplary 5b +/ Red 5b .doc . Mounting Instructions for PDU/ PSU SR Connector Kit F Important note: Install the PDU and 1 HU PSU Subrack into the MU rack before connecting any cables! Connect the plugs and adapters from the PDU-connectors kit (illustrated in figure 3-61) to the plugs at the rear side of the PDU.3. Connect the ribbon cables with the connectors located at the PDU rear side and at the 1 HU PSU Subrack (SR) according to the numerical order illustrated in figure 3-62 and figure 3-63 described in the following steps: 3a = 37-PIN SUB-D connector to PDU 2 = Subrack power plugs 4a = 9-PIN SUB-D connector to PDU 3 = ribbon cable è PSU Interface 3b = 37-PIN SUB-D connector to PSU SR (1 HU) 1 = Fan adapters * SUB-D connector: 4 = ribbon cable è PSU Interface 2 4b = 9-PIN/ 15-PIN * SUB-D connector to PSU SR 1 HU 9-PIN variant in first deliveries (Rev.01 onwards figure 3-61 PDU connector kit. 15-PIN variant in deliveries from Rev./ Black 3a 3b 2 1 4b 2 4a 5a Grounding-screw terminal figure 3-62 PDU connectors. installed. as shown in the following illustrations: 5a = DC power cables è always fastened to PDU 5b +/ Red 5b ./ Black Page 67 ./ Black 4b PSU SR (1 HU) rear side – Layout: Rev.01 onwards figure 3-63 1 HU PSU SR connectors./ Black 5b +/ Red 4b Grounding-screw terminal PSU SR (1 HU) rear side – Layout: deliveries from Rev. installed. rear side 1) Connect the DC power cables pre-mounted to the PDU [5a] with the threaded-bolt terminals [5b] provided at the rear side of the 1 HU PSU SR. 01 (first deliveries) 3b 5b .3 Functional Description 3b 5b +/ Red 5b . Connect the male end of the ribbon cable [3b] into the connector PSU Interface 1 [3b] located at the 1 HU PSU Subrack rear side. 01 (first deliveries) Page 68 Layout from Rev.doc .2) Plug in the subrack power plugs [2] into the subrack power connectors provided at the PDU as in the following illustration: 3a = PSU Interface 1 2 = 10 subrack power connectors 3a) Connect the female end of the ribbon cable [3a] into the connector PSU Interface 1 [3a] located at the PDU. as in the following illustrations: 4b = PSU Interface 2 Layout Rev. as in the following illustration: 4a = PSU Interface 2 Connect the other end of the ribbon cable [4b] into the connector PSU Interface 2 [4b] located at the 1 HU PSU Subrack rear side. as illustrated above. as in the following illustration: 3b = PSU Interface 1 3b) Connect one end of the ribbon cable [4a] into the connector PSU Interface 2 [4a] located at the PDU.01 onwards M0106A9AH. 7.3. PDU Configuration The PDU can also be ordered individually. rear side. exemplary 3. it looks like this: PDU 1 HU PSU SR Installation of cables & connectors finished figure 3-64 PDU + 1 HU PSU Subrack installed in MU.uninstalled figure 3-65 PDU front side.2. uninstalled Page 69 .3 Functional Description 4) Plug in the fan adapters [1] into the fan connectors provided at the PDU as illustrated in the following: 1 = 7 fan connectors Exemplary layout: PDU & PSU Subrack (1 HU) When finished. Power Distribution Unit (PDU) front side . uninstalled figure 3-66 PDU rear side. If a particular fan output is left unconnected.doc . To suppress any undesired fan alarms (e.. The left-most DIP-switch (#1) corresponds to the left-most fan output (Fan 1) and so on. The fan-alarm supervision for a particular fan output is enabled by bringing the corresponding DIP-switch into the lower (“ON”) position. The fan-power output and its electronic overload protection functions will always be operative for all 7 fan outputs. In the upper (“OFF”) DIPswitch position the fan-alarm supervision of the corresponding fan output is disabled.g. the fan-alarm supervision function can be enabled/ disabled individually for any of the 7 fan outputs by properly setting the 7 DIP-switches that are located to the left of the fan output connectors at the PDU’s rear side. output not in use). 1.Power Distribution Unit (PDU) rear side . this will default to an active fan-alarm condition for that output. 7-channel DIP switch Page 70 M0106A9AH. uninstalled. regardless of the position of the DIP switches.. F Note: The DIP switches only affect the fan-alarm supervision and indication. figure 3-67 Fan config alarm. Configuring the Fan-Alarm Supervision (7-Channel DIP Switch) The PDU supports 7 fan outputs that provide both power and an individual alarm interface for each connected fan. . 2.. Configuring the System-Bus Interface (5-Channel DIP Switch) The PDU system bus actively supports both an RS485/4-wire interface and an IMBus interface. The RS485/4-wire interface can be enabled/disabled by properly setting the 5 DIP-switches that are located to the left of the system-bus connectors at the PDU rear side. The IM-Bus interface is always enabled. In the lower (“ON”) DIP-switch position the RS485/4-wire interface is enabled.3 Functional Description . 5-channel DIP switch Page 71 . figure 3-68 System-bus interface.. All 5 DIP switches must be either in the upper (“OFF”) or lower (“ON”) position. In the upper (“OFF”) DIP-switch position the RS485/4-wire interface is disabled. paying close attention to the direction of the engraved arrow in the switch (emphasized in figure 3-69)! The number shown on the PDU rotary address switch corresponds to the address set in the Web interface of the Master Controller. Set the PDU address switch to a position 1-13 / 1-15 *. Normally. 3. Please note that position 0 is not supported by the MC and cannot be set. max. Configuring the System-Bus Address(16-Position Rotary Switch) The PDU address (1 to 13/ 15 *) for the system bus (RS485/ 4-wire) can be set by a rotary switch (illustrated in figure 3-69) located at the PDU front panel.x PDU min. For detailed information please refer to chapter 3. Accordingly. irrespective of the SW version installed. number of 13 or 15 PDUs can be installed in the system. Depending on the Master Controller (MC) SW version installed. resetting or power cycling the PDU is not required for that purpose.13 / 1 -15 * 0: NOT supported by ION MC SW! figure 3-69 System-bus rotary address switch (16 positions) * see table 3-14: Address range supported < MC SW V5... this configuration setting must be done only once. The same settings apply to the RAB address range 1-13/ 1-15.9. for details see table 3-14. Set switch to: 1 .doc .3. 1 13 1 15 table 3-14 PDU address range supported by MC SW Page 72 M0106A9AH. only the max.x ≥ MC SW V5. Any change in the address setting during live operation will become valid immediately.9 Rack Alarm Board (RAB).5..5. positions 1-13 or 1-15 of the PDU address switch can be set. 3 Functional Description F Note: PDU and RAB use and work in the same RS485 address ranges of the ION MC SW (1-13/ 1-15) where each PDU and RAB address is allowed only ONCE in the system. Therefore. a unique system bus address must be assigned to each PDU/ RAB. a PDU/ RAB must NOT be set to the address of another PDU/ RAB in the system. Please see also corresponding description in chapter 3.9 Rack Alarm Board (RAB). Page 73 .9.3.e. i. .7. 1 2 3 4 5 6 7 Designation of Operating Element in figure 3-70 Door Alarm LED. section . 2 table 3-15 PDU operating elements. see description in section 3. 3 PSU Status LEDs 1-5..2. section . Description of Operating Elements No..3.3.3.3.7.3.3.3.doc .4 Fan Status LEDs 1-7..3. section .4 and push buttons (MC..3. PDU: Operating Instructions .7. Power Distribution Unit (PDU) front side 1 2 3 4 5 6 7 figure 3-70 PDU operating elements. see description in chapter 3.3. 5 Address Switch for system bus. see description in chapter 3. 1.4 External-Temperature Sensor LEDs 1+2.3.7. see description in chapter 3.7.. section . front side .. see description chapter 3..LED Indication The PDU can be ordered either as a component of the ION-M Master Unit or individually. see description in chapter 3. front side Page 74 M0106A9AH.7.4. see description in section 3.7.7.3..4 Subrack Status LEDs.3. see description in chapter 3.. 1 Global Re-Init button. SR1 – SR9).7. . The PDU will automatically make max.to turn the failed subrack ON again. During overload conditions the fan channels do employ the same trip & auto-recovery regime as described for the subrack outputs. The corresponding LED will turn to solid green.7. the status indication via the LEDs (see description in chapter 3.4.4 PDU Status Indication LEDs. However. Fans The PDU supports 7 fan outputs that provide both power and individual alarm interfaces for each connected fan. This will happen in two groups: first FAN1…FAN4 will be started and after a short delay FAN5…FAN7 will be started as well. the LED will show green light again.3 Functional Description .. then this subrack output will stay OFF. 3. The number of encountered overload trip conditions will be deleted from that subrack channel’s internal trip history log after 60 seconds of overload-free operation. As soon as a subrack is switched ON... In case of success of this auto recovery process.3. accumulating them in the trip history log. This can be accomplished by turning the affected subrack OFF and ON again by pressing the respective front panel button twice. The function of the front panel buttons and the LED status indication can also be accessed online via the system bus for all 10 subrack channels. the LED will go continuously red and the PDU will take no further action for this subrack until user intervention. After power-up the PDU will automatically switch ON the 7 fan outputs after a few seconds. The user may turn ON a particular subrack by shortly pressing the respective button at the PDU front panel. . The PDU will then reset the trip history log for this subrack channel and try to turn it ON again. 3 attempts – each one several seconds apart .3. section . The corresponding fan status LEDs at the PDU’s front panel will go alive if the fan-alarm supervision was enabled for a particular fan output (for Configuration of the Fan-alarm supervision please refer to the installation guide of the 1 HU PDU/ PSU Subrack) . 3 ) and the system bus will only be active if the fan-alarm supervision is enabled for a particular fan channel. During the first start-up of the PDU all 10 subrack outputs will normally default to the OFF state as indicated by all subrack status LEDs staying dark. the LEDs being described in detail in chapter 3. the affected subrack output will be immediately turned OFF and the fault condition will be indicated by the LED going red. If an overload is encountered. 2.7.. If a subrack output fails all 3 recovery attempts. it will continuously be monitored for overload conditions by an internal electronic fuse circuit. The PDU will indicate the progress of this restoration process by green flashing of the subrack status LEDs.. Page 75 . The PDU will internally store the ON/OFF stati of all 10 subracks and try to restore them after a power-cycling event. Subracks The PDU supports 10 outputs providing power to subracks installed downstream. A dedicated push button and a status LED at the PDU front panel is assigned to each subrack output. . Use this function after changing the PSU configuration to suppress any false PSUmissing alarm indications. The PSUs’ live stati are also accessible via the system bus. setting no limit to the number of recovery-attempts.doc . 4. Global Re-Init Button The PDU features an additional push button at the front panel that serves as an actuator to trigger several special functions. . 5... Function 2: Delete missing PSUs Press down the re-init button for a period > 10 seconds: This will disable the alarm supervision of all PSUs that are currently missing/not installed..3. 4). whereas the auto recovery is only handled internally and cannot be enforced by the user. Function 1: Reset electronic fuses Press down the re-init button for a period of min. a pen) to prevent inadvertent operation. For subracks/fans that are currently in the tripped state the 3-attempt auto-recovery procedure will be started as described above.4 PDU Status Indication LEDs. . Page 76 M0106A9AH. 7 seconds and release it again: This will delete all internal trip history logs (for subracks and fans). This push button is recessed behind the front panel and can be accessed through a small opening by using a suitable tool (e..7. In case of failure of an individual PSU the PDU will try to recover it over and over again.g. section .A user-initiated reset of individual fan outputs can only be accomplished via the system bus since the PDU bears no control buttons for that purpose.. PSUs The PDU provides status information for up to 5 PSUs (located in the PSU Subrack 1 HU upstream) via individual LEDs at its front panel (see description in chapter 3. 3 seconds to max. 1. PSU module.. description.... Page 77 . description.. PDU Status Indication LEDs The front panel provides 25 bi-color LEDs for visual status indication. The live sensor stati as well as their temperature readouts can by accessed via the system bus. PSU module. For Fan-Status LED description please refer to table 3-17 Status LED. Door Alarm LED The PDU provides status information of the rack’s door (open/closed) via the red/ green bi-color LED at the front panel.. External-Temperature-Sensor Status LEDs The PDU provides status information for up to 2 externaltemperature sensors via the red/ green bi-color LED at its front panel. description. It indicates the status of the door switch. .7. For Door-Alarm LED description please refer to table 3-17 Status LED. Fan-Status LEDs The PDU provides a dedicated bi-color LED for each of the 7 fan outputs. For description of the External-Temperature-Sensor Status LEDs please refer to table 3-17 Status LED. It indicates the status of each of the 2 external temperature sensors. . The live door alarm status is also accessible via the system bus.3 Functional Description 3. . The LEDs indicate the status of each fan.3.4. 2. 3. PSU module. Subrack Status x x Fan Status x PSU Status green LED Designation red Color x x x x f External Temperature Sensor Status x Door Switch Status x x x x Description of Indicated Status OFF: Power output OFF Power output ON / alarm-free condition Power output OFF / fuse tripped . Subrack-Status LEDs The PDU front panel provides a dedicated bi-color LED for each of the 10 Subrack (Master Controller and SR 1-9) power output channels.. description. description. For Subrack-Status LED description please refer to overall table 3-17 Status LED. Temperature in defined range Sensor detected. 5..alarm pending OFF: Alarm supervision disabled Fan is supervised / alarm-free condition Fan is supervised / alarm pending OFF: PSU alarm supervision disabled PSU OK / alarm-free condition PSU alarm pending Red & Green mixed = Orange: AC-Fail alarm pending Red flashing: PSU-Missing alarm pending OFF: No sensor detected Sensor detected....doc . description of function Page 78 M0106A9AH. PSU-Status LEDs The PDU front panel provides a dedicated red/ green bi-color LED indicating the status of each of the 5 PSU modules located in the PSU subrack. For PSU-Status LEDs description please refer to table 3-17 Status LED. 4. . PSU module. PSU module. Temperature out of defined range (range yet to be defined) Rack door closed Rack door open table 3-16 PDU Status LEDs. located to the left of the respective push button. 3. uninstalled. The power supply units are designed for a hot-plug system. layout of first deliveries Page 79 .uninstalled figure 3-71 1 HU PSU SR. thus. empty. front side.3 Functional Description 3. uninstalled 1 HU PSU Subrack rear side – version: Rev. B) Layout of 1 HU PSU Subrack Empty 1 HU PSU Subrack front side . one redundant power supply unit can be installed to take over in case of failure of another power supply unit. rear.uninstalled Locking lever figure 3-72 1 HU PSU SR with 5 AC PSUs. front side.5. as well. uninstalled Status LED Handle 1 HU PSU Subrack with 5 AC PSUs front side .e. 01 (first deliveries) figure 3-73 1 HU PSU SR.7. it is possible to exchange individual power supply units while the system is operating. i. The 1 HU PSU Subrack (SR) provides 5 slots for power supply units and operates on the n+1 redundancy principle. 1 HU PSU Subrack (SR) (Current Type) A) Description The 1 HU PSU Subrack can be ordered as a component of the ION-M Master Unit or individually. position of locking lever & handle). PSU module.01 onwards C) Status LED of the PSU Module .1 HU PSU Subrack rear side – deliveries from Rev. Then move the green locking lever to the left-hand side and simultaneously use the black handle to pull out the AC PSU module (for position of locking lever and handle please refer to figure 3-75 AC PSU module. over-voltage. rear. insert it into the desired slot and push it in until the locking lever snaps into place. undervoltage) PSU fan failure.Description Power Supply Condition No input power (AC or DC) AC or DC input power present / main output OFF DC outputs ON and OK DC output failure (over-current.01 onwards figure 3-74 1 HU PSU SR. uninstalled.doc . over-temperature LED color (Green/ Orange) à OFF à Blinking green à Solid green à Blinking orange à Solid orange table 3-17 Status LED. Page 80 M0106A9AH. description D) Replacement of a PSU Module Attention! Apply primary input voltage only to PSU modules that are fully inserted and locked into the 1 HU Power Supply Subrack. This applies both to AC/DC and DC/DC PSU modules! To replace an AC PSU module. layout of deliveries from Rev. first unplug the AC connector at the front of the module. To install a PSU module into the 1 HU PSU SR. Green locking lever Move LEFT to release! 2.3 Functional Description 1. position of locking lever & handle Page 81 . Black handle pull out module figure 3-75 AC PSU module. The following four different variants of subracks are available: 1. one (redundant) power supply can be equipped to take over in case of failure of another power supply unit. i. thus it is possible to exchange a power supply while the system is operating. Power-Supply Subracks 3 HU / 6 HU (Former Types) The power-supply subrack comprises the power supply units as well as the mains switches for the unit and the switches. 3 HU.3. by which the subracks can be switched on or off individually. 3 HU (Mains input voltage 48 VDC/ Output secondary voltage 12 V DC [for the fan units]) 3.e.8. rear side (former type) Page 82 M0106A9AH. Subrack with 8 DC PSUs. Subrack with 4 PSUs AC. The power supply units are designed for a hot-plug system. 6 HU (Mains input voltage 115 to 230 VAC/ Output secondary 12 V DC [for the fan units]) Power supply units Primary fuses Rack Alarm Board (RAB) Switches for secondary voltage ON OFF figure 3-76 Power-supply subrack.doc . 3 HU (Mains input voltage 115 VAC to 230 VAC / Output secondary voltage: 12 V DC [for the fan units]) 2. Subrack with 4 DC PSUs. Both AC and DC power supply subracks are either available in 3 HUs with space for up to 4 PSUs equipped or in 6 HUs with space for up to 8 PSUs. The system operates on the n+1 redundancy principle.3. front side (former type) Terminal block Backplane exemplary for 4 PSUs AC figure 3-77 Power-supply subracks 3 HU. Subrack with 8 AC PSUs. 6 HU (Mains input voltage 48 VDC/ Output secondary voltage 12 V DC [for the fan units]) 4. 6 HU. front side (former type) F Note: In case one of the circuit breakers has tripped. it just needs to be reset to ON position. series 201 OFF Circuit breaker B 10 A. series 201 Rack Alarm Board (RAB) Power supply units figure 3-78 Power-supply subrack. exemplary for 8 DC PSUs Terminal block * HIGH LEAKAGE CURRENT! Ground connection is essential before connecting power supply! Backplane figure 3-79 Power-supply subracks. 6 HU.3 Functional Description Primary fuses ON Switches for secondary voltage Circuit breaker K 6 A. rear side (former type) Page 83 . 0V red -48V n. DC connection with +48 V n. black figure 3-81 Terminal block. and 3 x 2. Page 84 M0106A9AH.) brown blue figure 3-80 Terminal block.5 mm2 maximum.c. black figure 3-82 Terminal block.c.doc . the following wire-cross section suitable for the size of the openings at the terminal block must be observed: For AC PSUs the minimum wire-cross section is 3 x 1.5 mm2.c. AC connection DC connection with -48 V DC connection with +48 V n. Thus.c.c.* Terminal block: AC connection PE green/ yellow L N not connected (n. +48V red 0V n. DC connection with -48 V F Note: The mains cables to be connected at the terminal block (see illustration above) is not always part of the delivery of the ION-M MU. 3 Functional Description For DC PSUs the minimum wire-cross section is 2 x 2. shall be equipped with an external certified circuit breaker in the installation.5mm² with 4 PSUs. Furthermore. The appropriate mains cable to be connected at the terminal block depends on the MU configuration and the resulting power consumption of the unit. In the following illustration the connectors that can be connected at the rear side of the PSU subracks are described: Subrack 4 PSU: Connector Subrack 1-4 are used Subrack 8 PSU: Connector Subrack 1-8 are used +12 V RMC or MMC+ 0V +12 V Subrack 8 0V GND (Fan I) Alarm (Fan I) +12 V Subrack 7 +12 V (Fan I) 0V 0V +12 V Subrack 6 0V +12 V Subrack 5 0V +12 V Subrack 4 0V +12 V Subrack 3 0V +12 V Subrack 2 0V 0V Modem +12 V +12 V Subrack 1 +12V (Fan II) 0 V (Fan III) Alarm (Fan II) Select the correct connection! 0 V (Fan II) PE +12V (Fan III) DC AC green/ yellow Alarm (Fan III) L N brown blue NC DC 0V +48 V black red NC DC general -48 V 0 V black red NC - black + red r figure 3-83 Power-supply subrack backplane. local installation conditions must be taken into consideration. The correct cable to be taken depends mainly on the conduction length and on the laying procedure. description of connectors Page 85 . If 8 PSUs are used the minimum wire-cross section is 2 x 6mm². Master Units without PSU subracks. The values for these circuit breakers shall be 6 A in the L-wire for AC and 10 A in the +-wire. such as ION MU with one AC and one DC PSU. this equipment is provided in a drawer.9. Uninterruptible Power Supply For backup purposes of a 19" rack. a separate manual is available.2.9. ON/OFF switch figure 3-85 UPS Page 86 M0106A9AH.9. figure 3-84 Monitor with keyboard.1. but location and configuration may vary depending on customer requirements and operating system (Windows or Linux).3. F Note: A graphical user interface (GUI) for Linux operating systems of the RMC1600 is available from deliveries (only with pre-set factory settings) of the ION Master Controller SW V4.3.doc . an uninterruptible power supply unit (UPS) is available as optional equipment.3.3. Optional Equipment 3. Monitor and Keyboard Generally.3 onwards. For this UPS.20. 1 HU TFT 3. 3. the combiners may be equipped with the IPP function (input power protection). The IPP boards. Depending on the maximum number of carriers set for a combiner. current version Page 87 . an attenuation of 15 dB will be set for the port to protect the system. GSM1800. the input power threshold has to be set accordingly observing the total power specified for the system (see individual band specifications in the “User’s Manual” of the RU). and UMTS. Input Power Protection (IPP) Option Current Version of IPP Combiner: Optionally for GSM900.9. which are an integral part of the combiners.3. Port 4 Port 3 Port 2 Port 1 figure 3-86 Ports of IPP combiner.3 Functional Description 3. If the input power exceeds the threshold set by software (for details see separate software documentation). scan each port and measure the input power of the signals for each channel. The current IPP combiner is more broad-band.Input Power Protection Combiner (Option) a) Functional Description Front side Down button Up button Display Enter button Status LED Port 3 Each path has its own variable attenuator which can be set via the software.doc . It also has a more powerful control unit than the current version. Page 88 M0106A9AH. For electrical and mechanical specifications of the combiner and scanner please refer to the Additional Information on the IPP combiner. Status LED Port 1 Status LED Port 2 The current 4-way combiner with Input Power Protection (IPP) is used for 700 MHz .8 mm (88. The current IPP combiner is capable of software and image downloads and to work as an I2C bus connected to the OTRx communicating directly to the Master Controller.1 inch). The BTS ports are accessible from the front side (SMA connectors). Regarding wide-band. 4 BTS ports (UL/ DL) – SMA connectors Status LED Port 4 The module is placed in a 19" plug-in module with the following dimensions: H x W x D: 3 H x 6 HP x 223. more agnostic and more configurable than the existing version of the combiner with IPP. which is available as separate documentation. figure 3-87 Ports of IPP combiner. current version F Note: The first release of this current 4-way IPP combiner type is only a replacement for the already existing type of IPP combiner. This current version is backward compatible to the existing version of the IPP combiner as it can be plugged into a subrack containing 2 OTRx in contrast to the current IPP combiner version.2600 MHz in the single-user subrack to distribute 4 BTS ports (UL or DL) to one optical interface (OTRx). there are band ranges tailor-made for US and Europe covering as much bands as possible. * A graphical user interface (GUI) for Linux operating systems of the RMC1600 is available from deliveries (only with pre-set factory settings) of the ION Master Controller SW V4.Individual high and low thresholds can be set per port (via WEB-GUI * and Setup menu). and other status information. The alarm and cutback are cleared when the signal value is the value defined by the hysteresis below the max. Page 89 .3 onwards. an over-power alarm is triggered (see following illustrations). the display shows the high-level and low-level threshold values.Indication per port by red/ green LED which shows the status. In parallel. . the signal will be cut back to a level which is by hysteresis value under the high-level threshold. .Indication by red LED in case of Low-Level Alarm (which will be triggered when a signal does not reach a low level) or High-Level Alarm (which will be triggered when a signal reaches the high-level threshold).In case of too much input power. threshold (see following illustrations).3 Functional Description b) Software Features The 4-way combiner with Input Power Protection (IPP) features the following: . . Furthermore.20. .Electronic attenuators are available for leveling and power cutback. .F Note: After 4 minutes without making any entries. without pressing any button. . . After additional 4 minutes without making any entries.Note: The IPP combiner module is plugged in the MU and thus supplied with mains power from the MU.e.The basic screen is the Status Overview menu. the display will switch off automatically.Via the Setup menu it is possible to set the leveling attenuation of the unit manually. . any button can be pressed.doc . When port power exceeds the threshold. In normal operation this means that the ANDREW flash will be moving through the display. clicking through the various screen .Scanning is full-band and the threshold value corresponds to the channel power. i. the screensaver will appear. In the Leveling menu. .Attenuation can be set with the [Up] and [Down] buttons. without pressing any button.e. the attenuation for the RF path of this port will be adjusted. . Page 90 M0106A9AH.To switch on the IPP combiner menu. .. and . attenuation and measured RF power are indicated as full-band rms (manual leveling).The measured RF power is indicated as measured at the combiner output as "rms" value and weighted by the modulation scheme.By pressing the menu buttons submenus is possible. i. Port 1 Status . I²C-Address *.HID is included. DDCMP-Address *.Port 2 Status .Overview Status . I C-Address and DDCMP-Address will only be selectable in a later release.First implementation is on I2C but all hardware is prepared for a change to RS485 – if a software is capable to handle the I2C bus and the RS485. . c) Setup Menu · Press the [Enter] button in all menus to inherit all values changed. Page 91 . Press the and buttons to mark the topic and to select the sub-menu item. These submenus are pre-defined by the replacement of the existing IPP 2 combiner type.currently and in future . the module auto-detects which bus is connected and in case of both busses applied. it always selects the RS485 bus. Setup ● Port 1 ○ Port 2 ○ Port 3 ○ Port 4 ○ I²C-Address * ○ DDCMP-Address * ○ Function ○ Back with RS485 * Note: 2 I C-Address and DDCMP-Address cannot be selected in this first release and have no function.Port 4 Port1: ok Port2: no signal Port3: overpower Port4: disabled Alarm: RSSI: H-Level: L-Level: Alarm: Low-Alarm RSSI: -21dBm H-Level: +3dBm L-Level: -5dBm Alarm: High-Alarm RSSI: +5dBm H-Level: +3dBm L-Level: -5dBm Alarm: RSSI: H-Level: L-Level: no +1dBm +3dBm -5dBm ----+3dBm -5dBm . · When local setup is enabled by the owner (default). · After power-on.will be displayed: Port 1 … Port 4.3 Functional Description -Status overview: -Port1 status/setting -Port2 status/setting -Port3 status/setting -Port4 status/setting Status . . press the button to enter the Setup menu of the display. all settings can also be made locally. Function and back.The module is capable of a software upload via I2C. Then all the following options possible .Port 3 Status . analog for Port 2 .: GMSK Fix-Att.: 6dB RSSI: +3dBm ● Att. just for information. ○ Low alarm thresh. the level of the attenuation [Att. the RSSI is constantly measured and updated. M0106A9AH.Port 4): Setup Port 1 ● Enable/Disable ○ Band ○ Modulation ○ Leveling ○ High alarm thresh.] required can be set. In the Leveling menu.After pressing Function in the Setup menu. Setup Function ○ Normal Operation ● Replacement ○ Back Once a port selection has been made. Under Replacement the frequency range desired can be selected. The display shows Normal Operation. the display changes to the Setup Function submenu. see following illustration (exemplary for Port 1. ○ Hysteresis ○ Fix attenuation With Disable or Enable the selected port can be activated for scanning or not. Setup Port 1 ○ Disable ● Enable The Leveling menu shows the port number used for leveling (see exemplary illustration below) and. the modulation scheme. F Note: To inherit the changed value. Setup: Port1-Leveling Mod.5dB ○ back By pressing the button. attenuation and Back. F Note: All values of the power levels/ thresholds can be set in steps of 0.: 8. fix attenuation (between Combiner and input OTRx). Replacement and Back.doc .5 dB. the display changes to the corresponding submenu. press the Page 92 button. RSSI. the hysteresis value can be changed by the and buttons.5 dB.e. 3 and 4. Press the to save values and they will no longer be displayed as highlighted text.: [Fix attenuation] (for subsequent duplexer or splitter losses) is selected. an overpower-alarm will occur.0 dBm ○ Back With LLT [Low Level Threshold] the lower power-window edge can be set. indicated by a highlighted text. indicated by a highlighted text.: 5dB ○ back Page 93 . Setup Port 1 HLT (High Level Threshold RSSI: -99. a low-power alarm will occur. Press the button to save the value desired. The range can be set from -20 dBm to 10 dBm in steps of 0. Press the button to save the value desired. the LLT value can be changed by the and buttons. When Hysteresis is marked. Press the information.0 dBm ○ Back Each threshold has a hysteresis for alarming which can be set in the menu item Hysteresis.0 dBm ● HLT: +3. Note: This value will be applied to the whole module. The range can be set from -15 dBm to 20 dBm in steps of 0.e. When power raises above this threshold. Setup Fix attenuation (subsequent DPX or splitter loss) ● Att. the actual RSSI value is displayed. button When Fix-Att. indicated by a highlighted text. the actual RSSI is displayed. For Setup Port 1 LLT Low Level Tthreshold RSSI: -99. When LLT is marked.5 dB. When power falls under this threshold. When HLT is marked.3 Functional Description With HLT [High Level Threshold] the upper power-window edge can be set. the value can be changed in a range from 0 – 5 dB with the and buttons.0 dBm ● LLT: 8. i. it will also be changed at Ports 2. button to save the value desired.5 dB. For information.0 dB ○ Back The parameters can be changed in the corresponding sub-menu. i. so when changed at Port 1. Setup Port 1 Hysteresis ● Hys: 2. The range can be set from 0 dB to 5 dB in steps of 0. the HLT value can be changed by the and buttons. The threshold can be set individually for each channel.3.3.3. The alarm is raised if the input power falls below a user-set threshold. Low Input Power Alarm (Option) For the 800 MHz LMR band. The BTS connect scans each port and measures the input power for each channel. a BTS connect with low input power alarm is available. Additionally.9.9. figure 3-88 Ports of Low IPP alarm Page 94 M0106A9AH.doc . the IPP alarm as described in chapter 3.4.3 Input Power Protection (IPP) Option is integrated for the 800 MHz LMR band into this BTS connect. Page 95 . in the optical and combining section (see also chapter 3. If required. System Alarm Board (SAB) Not connected Summary-alarm connector without function Status LED (yellow) Operation LED (green) figure 3-89 System alarm board (SAB) In case of upgrading a system alarm board (SAB) in a MU. up to 64 SABs are supported by the MC from software Rel. as well as a summary-alarm output (generally one closed and one open). ≥ V2. The optional system alarm board is located in the first rack of a Master Unit.g. The board also provides a green (operation) LED. eight alarm outputs.3 Functional Description 3. Any alarm raise is indicated by the status LED showing a yellow light.9.3 Components of the Master Unit).5. by establishing a connection between a summary-alarm relay and the alarm input of the BTS.5. Whenever there is a failure triggering an alarm occurring somewhere in the system. observe the following: Use a RS232 cable to connect the RS232 connector at the rear side of the SAB with the RS232 connector at the backplane. a summary alarm is raised and can be retrieved e. The alarm board provides eight alarm inputs.3. 1 1 2 3 4 5 6 – 63 1 0 1 0 1 2 3 4 5 6 7 0 0 0 0 0 0 1 0 0 0 0 0 1 0 0 0 0 0 0 1 0 0 0 0 0 1 0 0 0 0 Continue according to binary system 8 0 0 0 0 0 0 = Position OFF 1 = Position ON table 3-18 DIP-switch settings of the system alarm board F Note: To safeguard that the RMC1600 controller recognizes the SAB. address 64 is reserved for the SAB integrated in the MMC Plus. Page 96 M0106A9AH. Alarm board No. all 63 SABs must have a different address.: Alarm board No. Alarm board No. The following table describes the exact addresses and possible settings: DIP-Switch No. any address other than 0 must be set on the SAB.DIP-Switches on the System Alarm Board DIP switches Position ON Position OFF figure 3-90 DIP-switches on the system alarm board If an upgrade of the system alarm board is desired.doc . Alarm board No. Alarm board No. Alarm board No. 6.9. PIN Assignment of SAB Summary-Alarm Connector 3 1 1 2 3 2 figure 3-91 SAB relay contacts. Page 97 . current: 100 mA figure 3-92 SAB summary alarm connector. alarm condition SAB Summary alarm Voltage: 48 Vdc Max. PIN assignment The summary alarm is raised: · when mains is not applied and/ or · when one or more alarm is active. PIN assignment PIN 1 2 3 Description Closed in alarm condition Common Open in alarm condition table 3-19 SAB relay contacts.3 Functional Description 3.3. exemplary for Output 1 (alarm condition) M0106A9AH. current: 100 mA Alarm inputs Ground for alarm inputs figure 3-93 PIN assignment of SAB external-alarm input / outputs connector 1 5 PIN 1 3 5 Description Open in alarm condition Common Closed in alarm condition table 3-20 PIN assignment of SAB alarmrelay contacts.3.3. exemplary for Output 1 (alarm condition) Page 98 3 figure 3-94 SAB relay contacts.9.7.doc . PIN Assignment of SAB External-Alarms Connector Out 1 Out 3 Out 5 Out 7 SAB external alarms: 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Out 2 Out 4 Out 6 Out 8 Voltage: 48 Vdc Max. Out 7 open in alarm condition Ext. 14. Out 2 common Ext.3 Functional Description 3. Out 2 closed in alarm condition OUT 3: Ext. Out 8 closed in alarm condition Ext. Out 1 open in alarm condition Ext. Out 5 closed in alarm condition OUT 6: Ext. Out 4 closed in alarm condition Ext. 8. 6. Out 1 common Ext. Out 7 closed in alarm condition OUT 8: Ext. 10. Out 6 open in alarm condition Ext. PIN assignment Page 99 . Out Connector 1 (OUT 1-4) OUT 1: Ext. Out 3 common Ext. 16 table 3-21 External-alarm inputs and outputs. Out 1 closed in alarm condition OUT 2: Ext. Out 7 common Ext. Ground for external alarms In 12. Out 5 open in alarm condition Ext.9. 4. Out 4 open in alarm condition Ext. Out 5 common Ext. In Connector Ext Alarm 1 Ext Alarm 2 Ext Alarm 3 Ext Alarm 4 Ext Alarm 5 Ext Alarm 6 Ext Alarm 7 Ext Alarm 8 8 10 12 PIN 1 3 5 7 9 11 13 15 2. Out Connector 2 (OUT 5-8) OUT 5: Ext. Out 4 common Ext.8. External-Alarm Relays The PIN assignment of the external-alarm relays is as follows: PIN 1 3 5 2 4 6 7 9 11 8 10 12 PIN 1 3 5 2 4 6 7 9 11 Ext. Out 3 open in alarm condition Ext. Out 6 closed in alarm condition OUT 7: Ext. Out 8 common Ext. Out 3 closed in alarm condition OUT 4: Ext. Out 2 open in alarm condition Ext.3. Out 8 open in alarm condition Ext. Out 6 common Ext. 4 and higher). * contact on the right side is always ground (GND) 3. The device to be monitored must be connected so that the alarm contacts * will be closed in case of an alarm (I max = 8 mA). Rack Alarm Board (RAB) LEDs PSU1 to PSU8: Indication PSUs for equipped LED DOOR: Indication of open door alarm (Master Unit has to be equipped with a door contact) LED PSU / FAN: Indication of PSU or fan alarm LED PWR: Indication of operational status RAB figure 3-95 Rack alarm board (RAB).5.g. The alarm inputs are potential-free with common ground. 3-D view F Note: Page 100 With ION MC SW < V.x one to 15 RABs can be connected to a MU system since RAB addresses 1-15 are supported. via software. a UPS.9.3.F Note: The manufacturer / supplier of this system accepts no liability for damage caused by equipment connected to external outputs or by effects from such equipment. From ION MC SW ≥ V.doc .5. All alarm inputs are normally high (5 V) without connection and can be changed via software (V2.5. see also table 3-23. since only RAB addresses 1 -13 are supported. With the external-alarm inputs it is possible to monitor the status of connected devices.9. M0106A9AH.5. e.x one to 13 RABs can be connected to an MU system. DIP Switches on the RAB for RS485 Address Setting Rear view DIP switches for RS485 address setting Position OFF Position ON figure 3-96 DIP-switches on the RAB for RS485 address setting If an upgrade of the RAB is desired.3 Functional Description Please observe that the alarms are also displayed in the webpage of the MC SW. The following table describes the exact addresses and possible settings: DIP-Switch Position: Alarm board No. all 13 / 15 * RABs must have a different address. 1 2 3 4 5 6 7 8 9 10 11 12 13 * 14 * 15 * * see table 3-23 1 2 3 4 5 6 7 8 ON off ON off ON off ON off ON off ON off ON off ON off ON ON off off ON ON off off ON ON off off ON ON off off off off off off off off ON ON ON ON off off off off ON ON ON ON off off off off off off ON ON ON ON ON ON ON ON off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off off table 3-22 DIP-switch settings of the Rack Alarm Board (RAB) Page 101 . 7 PDU and 1 HU PSU Subrack). i. max.3.3. Therefore. the 1 HU PSU/ PDU subrack (current version) is not equipped with an RAB of its own.x RAB min. its supervision functionality is integrated into the PDU (see chapter 3.. a unique system bus address must be assigned to each RAB/ PDU. However. 1 13 1 15 table 3-23 RAB address range supported by MC SW Page 102 M0106A9AH. F Note: RAB and PDU use and work in the same RS485 address ranges of the ION MC SW (1-13/ 1-15 *) where each RAB and PDU address is allowed only ONCE in the system. which is a component of the former 3 HU/ 6 HU PSU Subrack (illustrated in chapter 3. an RAB/ PDU must NOT be set to the address of another RAB/ PDU in the system.e.2 PDU Configuration.doc . section .5.x ≥ MC SW V5. * see table 3-23: Address range supported < MC SW V5.Both the RAB. 3.8) and the PDU may be used simultaneously within a MU system.5.7..3. Please see also corresponding description in chapter 3. Moreover. A -50 dB signal is decoupled from the band(s).3. the Master Unit can be equipped with the GSM modem MC35/ MC88 (EGS5 Cinterion)/ HC25.10. Two RF bands can be connected via these SMA connectors. In that case the BTS cable(s) must be connected at the corresponding modem connector(s).9.4 RMC1600 Modem). External Modem Optionally.3. Connect: o Signal(s) from BTS to RF1 in / RF2 in o Signal(s) to RF1 out / RF2 out (antenna / combiner / splitter / …)* * combiner or splitter depending on customer configuration The location of the modem(s) depends on the customer configuration.5.3 Functional Description 3. see chapter 3. At least one band has to be connected for the modem. BTS IN OUT to optical section of MU figure 3-97 MC35/ MC88 (EGS5 Cinterion) modem Page 103 . The first (internal) modem may also be located in the RMC1600. doc .For your notes: Page 104 M0106A9AH. If the unit is delivered without cabinet for the installation in a different housing. B0106ADA) by loosening the M5. F Note: Observe that the unit has been designed for indoor use.1. use an appropriate tool.5x13 figure 4-1 Transport locks to be removed Page 105 .4 Commissioning 4. In case the unit is supplied in a turnframe rack. To loosen the nuts. B0106A9A. 6. COMMISSIONING 4. Do not install the unit in a way or at a place where the specifications outlined in the Environmental and Safety Specifications leaflet of the manufacturer are not met. Make sure the unit is mounted on suitable ground. 5. 3. In standard configuration. there is a kind of door sweep out of plastics that may be combustible in case of fire. ensure sufficient airflow for cooling inside and through the housing. Ensure sufficient airflow for ventilation so that the outside air temperature does not exceed 40° C. 4. the MU rack is not equipped with a base tub underneath.g. concrete). loosen the M8 nuts by which they are fastened to the rack. the weight may reach approximately 300 kg. a spanner. MECHANICAL INSTALLATION Read the health and safety warnings in chapter 1. due to fire protection requirements. 2. the construction ground to which the MU is placed must be of a non-combustible material (e. M8 nuts Screws M5. The unit is considerably heavy. remove the two transport locks at the left side (figure 4-1.2. To remove the transport locks shown in figure 4-1. e. Furthermore. 1. Ensure there is adequate manpower to handle the weight of the system. only. Thus.g.5x13 tapping screws and unhook the lock. Note: At the MU bottom. F Note: The additional transport locks at the top and bottom of the rack* illustrated in the figures to the right do not have to be removed. Page 106 M0106A9AH. the four leveling legs with thread M12 that are part of the delivery have to be mounted to the bottom of the rack. * only installed in turnframe rack figure 4-2 Additional transport locks 7. mount the leveling legs and level the cabinet of the MU. 8. F Note: To ensure sufficient airflow for ventilation. Dismount the transport plugs from the bottom. It is recommended to unpack the Master Unit at the installation location only.doc . Fasten the leveling legs to the correct position with the locking nuts. To disconnect mains supply for subracks. 3.2. the DC switch of the corresponding subrack (see chapter 3. To tighten the SMA connectors. 8. 5. 11. Observe the labels on the front panels before connecting any cables. 9. The unit complies with the surge requirement according to EN 61000-4-5 (fine protection). The use of an unsuitable tool may cause damage to the connector and therefore. Incorrectly wired connections can destroy electrical and electronic components. lead to a malfunction of the unit. 10. Make sure that an appropriate circuit breaker and an overcurrent limiting device are connected between mains and unit. it is recommended to install an additional medium (via local supply connection) and/or coarse protection (external surge protection) depending on the individual application in order to avoid damage caused by overcurrent. 2. For unstabilized electric networks which frequently generate spikes. Hard-wired installation of mains supply for the unit requires an easily accessible disconnect device in the mains circuit. General Read the health and safety warnings in chapter 1. severe personal injury or property damage can be the result if the instructions contained in this manual are not followed. 13.4 Commissioning 4. A connection of mains supply to a power socket requires the power socket to be nearby the unit. use an appropriate tool in order not to exceed the specified torque of 100 Ncm. This unit contains dangerous voltages. however. 7. Page 107 . it is advised to use a voltage limiting device. 1.2. 6. 12.3.2. ELECTRICAL INSTALLATION 4.8 Power-Supply Subrack) must be switched to position OFF. disconnect the mains plug to interrupt power supply.1. Loss of life. Ground the unit before connecting power supply! A grounding bolt is provided on the cabinet to connect the ground bonding cable. For power connection an external disconnecting device is required. 4. Before removing a plug-in unit. as illustrated to the right. To change the position. The mains cable might be fed through the bottom or an opening* at the top of the rack. and fasten it again with the four screws. Inner side of cabinet Grounding connections are provided at the inner rear side of the MU cabinet. put it in the required position. Grounding and Power Connection 4. Connect mains cables to the mains connector block at the rear side of the cabinet.4. at the mains connector block and at the grounding bolt.2.doc .1. Installation of the Cabling of the Indoor Cabinet (Standard) Install the mains cable. unscrew the four top screws with an appropriate tool as illustrated. Mains connector block HIGH LEAKAGE CURRENT! Ground connection is essential before connecting power supply! Grounding bolt * The coax cables may also be inserted through this opening.2.2. Page 108 M0106A9AH. Ensure to connect the mains cables to the correct sockets of the connector block! Connect the grounding cable at the grounding bolt illustrated above. take off the top cover.2. In view of different on-site conditions the top can be installed with the opening at the front or at the back. Insert the cables through the open space (under the plate) in the bottom of the cabinet.2. If necessary dismount both plates.2.4 Commissioning 4. bottom with plates Page 109 . Plate Plate figure 4-3 Outdoor cabinet. Fasten the plate again to its original position with the eight torx screws. Feed the cables through the watertight conduits in the plate(s).2. take care that the IP 55 DIN VDE 0470/-1 safety class is maintained! · · · · · Unscrew the eight torx screws of one of the plates in the bottom of the cabinet with an appropriate tool. Take out the plate and drill through as many holes as required for the watertight conduits. Installation of the Cabling of the Outdoor Cabinet Note: When installing the cabling of the outdoor cabinet. Ensure there is enough strain-relief for the cables and that the conduits are mounted in a proper way so that ingress protection is maintained. Connect the pre-installed RS485 cable from the third (or any further cabinet respectively) to the RS485 connector of the subrack mounted at the bottom of the second cabinet (or any previous cabinet respectively). The first cabinet contains the MC. Connect the pre-installed RS485 cable from the second cabinet to the free RS485 connector of the subrack mounted at the top of the first cabinet. connect the interconnection between the MU cabinets.3. Third cabinet Second cabinet First cabinet RS485 CAT 7 cable RS485 connector figure 4-4 Interconnection between MU cabinets.doc .4. exemplary Page 110 M0106A9AH. F Note: In case another RS485 cable than the one which is already part of the delivery is used. this RS485 cable needs to be a CAT 7 cable. Interconnection between Master-Unit Cabinets If the MU consists of two or more cabinets.2. To tighten the SMA connectors. a cable with higher loss is less expensive but. The cables can be inserted at the front or back as explained in chapter 4. F Note: For the selection of cable it should be considered that.4. splitters as well as a modem are installed. it is recommended to refer to the corresponding documentation of the connector manufacturer. In case. on the other hand.9. on the one hand.2.2. The bending radius of the RF cables must remain within the given specifications.4 Commissioning 4.3. Page 111 . they can also be inserted from the bottom. respectively. The use of an unsuitable tool may cause damage to the connector and therefore. use an appropriate tool in order not to exceed the specified torque of 100 Ncm. * If the Master Unit is equipped with RF splitters or an optional modem. it impairs performance. BTS / Node B Connections The BTS / Node B cables are connected at the respective (SMA female) combiner connectors* at the front (see also chapter 4. F Note: For mounting the cable connectors. the cables must be connected at the modem (for details see chapter 3. If inserting the cables through the top opening is difficult because of the on-site conditions.2 Grounding and Power Connection. the BTS / Node B cables must be connected at the RF splitters or modem connectors. lead to a malfunctioning of the unit.10 External Modem).4 Commissioning the RF and Optical System) and can be lead through the top or the bottom of the rack. System attenuation and attenuation of optical components must be determined. Ø Do not bend the fiber-optic cable in a tight radius (< 4 cm) as this may cause cable damage and interrupt transmission.Rules Main optical system parameters: Fiber: · Single mode fiber.2.4. A protection for the feeding into units must be given. · The pigtails for the connection between Master Unit and Remote Unit must have a sufficient length. clean the end of the fiber-optic cable that will be inserted in the optical connectors on the donor Page 112 M0106A9AH. · The system attenuation of the optical fibers. non-compatibility of connectors will result in permanent damage to both connectors. Ø Using high-grade alcohol and lint-free cotton cleaning swabs. Fiber-System Installation: Fiber-cable connectors have to be of the same type (E2000APC8°) as the connectors used for the unit.doc .0 ps / nm km @ ION-M system: · The specified bending radius ( < 4 cm) of the optical fibers must not be exceeded.36 dB / km @ 1310 nm nm · Dispersion: <3. Angled connectors are not compatible with straight optical connectors. Before connecting the fiber cables. These measurements must be made with a sufficient length of optical fiber.4 dB (measured to a reference plug) can be assumed due to the dead zone of the reflectometer. at the input and output of the device which has to be measured. a total value of < 0.5. Optical-Fibre-Cable Connection . It is important for these procedures to be carried out with care: Ø Remove fiber-optic protective caps.5 ps / nm km @ 1310 nm 1550 nm · Fibre-cable connectors E2000APC8° / <0. This can be achieved by measuring attenuation and reflection with an appropriate measuring instrument. must not exceed 10 dB. including the connectors. For pigtails. type is E9/125 µm · Attenuation: <0. follow the procedure below to ensure optimized performance. The fiber-optic cables are connected to the optical transceiver.26 dB / km @ 1550 / <18. 5. Never look into a fiber while the system lasers are on! 2. repeat the dry cleaning technique. 6. and scratches. always complete the following steps carefully: 1.cisco. Repeat steps 5 through 7 until endface is clean. If the connector is dirty. clean it with 99% isopropyl alcohol (wet cleaning) followed immediately with a dry clean in order to ensure no residue is left on the endface. It is thus recommended that every fiber connector be inspected and cleaned prior to mating. If the connector is still dirty. Inspect the connector. The goal is to eliminate any dust or contamination and to provide a clean environment for the fiber-optic connection. Note: For a more detailed description please refer to: http://www.use the connector housing to plug or unplug a fiber. Ø Connect the fiber-optic cables by inserting the cable end into the laser receptacle and aligning the key (on the cable end) with the keyed slot.com/en/US/tech/tk482/tk876/technologies_white_paper09186 a0080254eba. 8. 4. Inspect the connector. Always use protective caps on fiber-optic connectors not in use. Use a fiber end-face inspection tool to scan both. F Note: Care should be taken when connecting and disconnecting fiberoptic cables . 7. chips/pits.4 Commissioning interface box. Ø Check for dirt on the cladding. Ø Do not use any index-matching gels or fluids of any kind in these connectors. When you clean fiber components. Scratches and dust significantly affect system performance and may permanently damage the connector. the class fiber and its surrounding area. Turn off the ION system (laser sources) before you inspect fiber connectors. Cleaning Procedure for Fiber-Optical Components: Any contamination in the fiber connection results in additional optical transmission loss which could cause whole system failure. 3. dirt on the ferrule. clean it with a lint-free wipe (dry cleaning). If the connector is still dirty. Check the connectors or adapters with a fiberscope before cleaning. Gels are intended for laboratory use and attract dirt on site.shtml Page 113 . doc . Ø When opening the unit. series 201 (ID 7500282) Circuit breaker K 6 A. Page 114 M0106A9AH. the RMC and modem (if installed) to position ON. do not damage the seals on the devices inside the unit.9. switch the switches of all equipped subracks. commissioning and maintenance activities that require the unit to be under power while open. Warranty void if the seals are broken! If the UPS option is installed. COMMISSIONING .2 as well as the description carefully to avoid mistakes and proceed step by step as described. Ø Do not operate the RUs without termination of the antenna connections! The termination can be achieved by connecting the antennas. a dummy load or the 50-Ohm-terminated connection of a measuring instrument. Primary fuses Switches for secondary voltage Circuit breaker B 10 A.POWER-UP THE MASTER UNIT Read the health and safety warnings in chapter 1. In order to switch on the unit. switch the mains switches (labelled PSU.3. switch on the UPS (see chapter 3.2 Uninterruptible Power Supply). series 201 (ID 7500284) figure 4-5 Primary fuses and secondary voltage switches F Note: To ensure safety. one for each power supply) to position ON.3. must only be carried out by suitably qualified personnel. the electrical and subsequent installations.4. The power supply units are counted from left to right (1-8). Also. 4. 248/3. Possible MU OTRx Addresses: Point to Point: Connected RUs Cascaded Connected RUs (set automatically) 1 … 124 128 128/1.4 Commissioning 4. 128/4 132 132/1. COMMISSIONING THE RF AND OPTICAL SYSTEM Setting the Transceiver Address Each transceiver is equipped with a display showing its address (or an error indication). For addressing transceivers of a cascaded system. Set the address by using the “Mode” button to choose the digit to be set. 248/2. adjust the digit with the “Set” button and confirm with the “Mode” button when the desired value is reached.4. 132/3. 4. 132/2. Grip Display Mode button to Select / Confirm Set button to adjust value AUX IN AUX OUT Screws figure 4-6 Optical transceiver (OTRx) Page 115 . 136/2. The addresses of the connected RUs will be set automatically. 136/3. 248/4 table 4-1 Address setting of cascaded system Screws Laser radiation. Class 1! Do not stare into the beam! Do not view it directly or with optical instruments.1. 136/4 … 248 248/1. 128/2. observe that addresses may only be set according to the following table. 132/4 136 136/1. 128/3. 4. the ‘Input ALC’ ensures that the system performance (i. as well. i. when installing an Extension Unit) the ALC value must be updated. which is located after the LNA at the RU / EU (OTRx or FCM).g.5 dBm Page 116 M0106A9AH. A. DL ALC Circuits 1.2. no TPX modules and no FCM.3. The input ALC threshold is set at the OTRx.e.4. The ‘Output ALC’ limits the output power to the specified maximum output power values of the Remote Unit / Extension Unit. ALC Handling for ION-M EP Systems only (OTRx 4-9/18/21-26 MU) In case of an system upgrade (e.5 dB higher than the calculated input power necessary for the specified output power. FCM or PA) and thus is called ‘Output ALC’. In addition. For example.2. In DL direction two ALCs are active.2. Apart from damage protection. General ALC Information The ION-M comprises several Automatic Level Control (ALC) circuits. 4. ALC Handling 4. F Note: Each ION-M system configuration’s ALC values will be factory-set individually prior to delivery. if the RU gain is 40 dB and the maximum composite output power is 40 dBm.5dB = 2.1 LTE Subrack EMEA. the ALC threshold is calculated as follows: Pinput ALC = 40 dBm – 40 dB + 2. intermodulation products) adheres to the telecommunications standard (ETSI) by avoiding RF overdrive of the components.1. as well.e.doc . the input ALC must be set at a level that the individual output power of each operating band can be guaranteed.. section . The task of the UL ALC is to limit nonlinear behaviour by overdriving the optical link and to protect the BTS from UL inter-modulation overdrive.2. 1 Adapter Cards). For this reason the ALC function is described in detail in the following. The second ALC in DL direction is located near the system output (RU OTRx.2. The task of the ALC is to limit the RF power in case of overpower operation.4. Input ALC § If the system is assembled with adapter cards (see chapter 3. In practice. In UL direction only one ALC is implemented. the ALC is adjusted 2 dB … 2. The one located at the input of the Master Unit (OTRx or FCM) protects the electrical components and the laser from being damaged.. correct and specified system operation is ensured.4. which is connected to the Master Unit. the input ALC is set to the cumulated composite power of the communication bands at one OTRx path (plus 2 dB … 2. since in the second configuration both. i. i. e.. are adjusted via the same ALC in the 4-9 band. section . old ION-M18 è new ION-M18P or old ION-M18P and new ION-M18). § In MIMO applications. 3 Frequency Conversion Modules (FCMs)) the ALC threshold can be set individually for each communication band at the corresponding FCM. The ALC threshold for the 21-26 band has to be increased by 43 digits.1 LTE Subrack EMEA. has a differing maximum output power in this frequency range (i. the threshold of the input ALC must also be updated. section .0dBm (66 digits). is to be replaced by another RU that is also operating in the 1800 MHz range.3. the 800 MHz and the 900 MHz. as well: When a Remote Unit operating in the 1800 MHz frequency range. For example the difference of ALC threshold in the 4-9 band of a standalone ION-M9/18/21 EP to the ALC threshold of a ION-M9/18/21 EP with an ION-M8/26 EU is 4.e. § IMPORTANT note for ALC handling: Re-adjust the ALC setting in the MU OTRx in the following case. calibration signal ΔP [dB] Δdigits 8/9 4/9 21/26 WCDMA WCDMA WCDMA 4... and thus MUST be deactivated by setting the ALC threshold at the OTRx for all bands to 1023 digits. 900 MHz band or 2100 MHz band. This means: ION-M18P RU è ION-M18 RU: new ALC value = existing ALC value – 50 digits ION-M 18 RU è ION-M18P RU: new ALC value = existing ALC value + 50 digits Page 117 .. expand a stand alone ION-M9/18/21 EP with an ION-M8/26 EU.3. however. Since the threshold value can only be set in ‘digit’ and not in ‘dBm’.2.e.0 66 2.6 43 ΔP is the difference in power as compared to the default ALC threshold for one band. the former ALC setting at the OTRx will be interfering.e. The input ALC threshold is set at the appropriate broadband OTRx band. If an existing system has to be updated.2. Since ALC setting at the FCM is made for all bands individually. 2 TPX (Diplexer / Triplexer) Modules). Care must be taken in case of updating an existing system.9 47 2.1 LTE Subrack EMEA.4 Commissioning § In case of combining several communication bands with TPX-modules (see section 3. accordingly. the new ALC values have to be calculated using the table below. system configurations with FCMs (see section 3. g.5 dB). § UL ALC Circuits In case of no frequency conversion (i. The following table shows the UL ALC setting locations for the different operating bands. the output ALC is set at the RU OTRx or the FCM.g. the 2100 MHz band and the non-converted 2600 MHz band are adjusted via the same ALC circuit at the OTRx 21-26 band. For example with a system configuration of an ION-M9/18/21 EP + ION-M26/26 EU. the RU OTRx ALC will adjust both the output power of the RU itself and the output power of the EU.e. i. if the operating band in the RU causes an ALC alarm. This ALC circuit controls all operating bands in the same OTRx band. in extended configuration with an EU not the full UL power of both (all) operating bands can be achieved due to ALC limitation. the 800 MHz band and the 900 MHz band in an ION-M9/18/21 EP + ION-M8/26 EU. Furthermore.doc . Output ALC By default. The table below shows the output ALC setting locations for the current system configurations. or operation of the non converted MIMO path (primary path) at FCM assembly) the UL ALC is always adjusted at the OTRx in the main RU. TPX-module assembly.e. In practice. In some system configurations the ALC at the PA is activated. Page 118 M0106A9AH. This fact causes specific characteristic for communication bands which are transmitted over the same OTRx band (e. In practice. the SW cannot distinguish the source of the band (RU or EU operating band) in ALC. in case of an UL ALC alarm. the UL ALC is only adjusted for the RU. adapter card assembly. due to the broadband optical link).2. system config RU EU 9/18/21 EP 8/26 9/18/21 EP 26/26 9/18/21 EP 18 9/18P/21P EP 8/26 9/18P/21P EP 26/26 9/18P/21P EP 18P 26/26 8/26 4 / / / / / / / / 26_2 / EU FX-1 / / EU FX-1 / RU FX-1 / 18_2 / / EU FX-1 / / EU FX-1 / / DL band 8 9 PA-2 OTRX-1 / OTRX-1 / OTRX-1 PA-2 OTRX-1 / OTRX-1 / OTRX-1 / / OTRX-1 / 18_1 OTRX-2 OTRX-2 OTRX-2 OTRX-2 OTRX-2 OTRX-2 / / 21 OTRX-3 OTRX-3 OTRX-3 OTRX-3 OTRX-3 OTRX-3 / / 26_1 PA-1 PA-1 / PA-1 PA-1 / OTRX-3 OTRX-3 table 4-2 DL output ALC setting locations B. as for legacy configurations. is located at the front panel of the frequency conversion module (FCM).3. the DC switch of the corresponding subrack (see chapter 3. Thus. MIMO operation is addressed by frequency division multiplexing (FX) over one single fiber. Page 119 . it could be possible that a operating band is in ALC due to the high UL power of the operating band in the same OTRx path (for more information refer to the description for system configuration without FCMs in this chapter).4 Commissioning system config RU EU 9/18/21 EP 8/26 9/18/21 EP 26/26 9/18/21 EP 18 9/18P/21P EP 8/26 9/18P/21P EP 26/26 9/18P/21P EP 18P 26/26 8/26 4 / / / / / / / / 26_2 / EU FX-1 / / EU FX-1 / RU FX-1 / 18_2 / / EU FX-1 / / EU FX-1 / / UL band 8 9 OTRX-1 OTRX-1 / OTRX-1 / OTRX-1 OTRX-1 OTRX-1 / OTRX-1 / OTRX-1 / / OTRX-1 / 18_1 OTRX-2 OTRX-2 OTRX-2 OTRX-2 OTRX-2 OTRX-2 / / 21 OTRX-3 OTRX-3 OTRX-3 OTRX-3 OTRX-3 OTRX-3 / / 26_1 OTRX-3 OTRX-3 / OTRX-3 OTRX-3 / OTRX-3 OTRX-3 table 4-3 UL ALC setting locations § In case of system configuration with FCMs. i. 4. For SISO applications. the Master Controller SW can distinguish between secondary path ALC alarm and primary path / SISO ALC alarm.3. Adjust the BTS / Node B DL Level F Note: For correct input power levels please check the reference plane (refer to the block diagram below). the frequency converted MIMO paths (secondary paths) are controlled via individual UL ALC circuits inside the RU or EU FCM. Please note that in this case the master reference plane for both paths.4 International Contact Addresses for Customer Support). as well. please contact your local support team for detailed information (at the addresses listed in chapter 1.e. the master reference plane is located at the input panel of the optical module (O/E). the optical transceivers must be removed for leveling. unconverted (primary MIMO path = pp) and converted (secondary MIMO path = sp).8 Power-Supply Subrack) must be switched to position OFF. Since the same as in system configuration without FCMs applies here. The SISO and the non converted MIMO paths (primary paths) are protected by the OTRx UL ALC circuits. To commission the system. Prior to this. In all cases of system upgrade.4. the input level has to be adjusted at a combiner. the DL level has to be measured and adjusted at each transceiver (see illustration below).without FCM Reference plane output figure 4-7 Referenc plane input/ output For each band. Depending on the Master Unit configuration.with FCM F C M E Remote Unit O Reference plane input .MU BTS MU attenuation Reference plane input .doc . The input level depends on the band standard and the number of carriers. Page 120 M0106A9AH. a BTS connect or a splitter. These components are normally located in the same subrack as the OTRx or in the adjacent subrack. 5 dB 4-way splitter 7629060-00 18 DL 21 DL 18 DL 26 DL 21-26DL 8-9 DL 8-9 UL 21-26UL 26 UL 18UL 21 UL 18 UL Ref FCM 8-9 7612781-01 Measuring reference point at backplane of subrack max.5 dBm/ Port FCM ATT ATT ATT ATT ATT 26 UL 8 UL 9 UL FCM 26 ATT 7632922-00 9 DL 8 DL 26 DL 4-9 DL 7621564-00 4-9 DL 18 E a.G.G.5 dBm BTS Connect OR Ref OTRx OR ATT ATT ATT ATT ATT ATT ATT ATT 698-960 6. O 21-26 W D 4-9 M 17 E O 21-26 UL 0-10 dB 0-10 dB 0-10 dB 0-10 dB Probe -30 dB 1710-1990 MHz 11 – 19 dB 4-way Combiner OR 7614440-00 0-10 dB 0-10 dB 380-512 380-512 -28 dB DL Input BTS / Node B 0-10 dB 0-10 dB 698-960 698-960 -28 dB 3 -13 dB max.4 Commissioning Component for setting attenuation* 7160615 Transceiver* 7621564-00 4-9 DL 18 E a. O 21-26 W D 4-9 M 17 E O 21-26 UL Ref 4-9 UL OTRx FCMs *) the shown ID numbers are just exemplary and can vary depending on the application figure 4-8 Leveling the DL input signal Page 121 . 27. 27. To get the power level of one input carrier the link gain has to be subtracted from the output power per carrier depending on the used communication standard. desensitization of BTS or Node B should be considered. The input level depends on the individual output power of the RU/ EU and the RF gain between the reference plane ports. For calculation of the correct input level at the reference port the datasheet for the appropriate Remote Unit (RU) or Extension Unit (EU) is needed. Output power and link gain information can be found at the datasheet of the ION-M26/26 EU (see figures below). turning position figure 4-9 Positions of stepless attenuator. type B In case of a non-dedicated application. type A figure 4-10 Positions of stepless attenuator. attenuation turn it anti-clockwise Red mark at max. Due to the MIMO application the reference plane at the input is located at the frequency conversion module (FCM). The following example for an ION-M9/18/21 EP with an ION-M26/26 EU clarifies the subject. The input power of the frequency converted 2600 MHz MIMO signal has to be assigned.Positions of stepless attenuators: Red mark at initial position For max.doc . figure 4-11 ION-M26/26 EU output power datasheet excerpt figure 4-12 ION-M26/26 EU link gain datasheet excerpt Page 122 M0106A9AH. 3. depending on the individual customer configuration.4. To remove the transceiver. connect a spectrum analyzer to the DL band ports at the backplane of the subrack (location and configuration see following illustrations on the configuration of band ports).7 Band Ports of ION-M OTRx 1/4/9 Transceivers. · Connect the base station / Node B (see also chapter 4. Use the grip to pull the transceiver out.4 Band Ports of ION-M OTRx 4-9/18/21-26 MU-G (LG) to 4. plug in the leveling adapter* that is part of the delivery at the position of the transceiver and fasten it with the two captive screws. reinstall the optical transceiver. splitters or modem (see chapter 3.2. At the three ports of the leveling adapter different bands for the various OTRxs can be measured. The position of bands is described in chapters 4. When all transceivers of a subrack have been reinstalled. · For leveling. · Connect a spectrum analyzer to the band connectors of the adapter.3. Page 123 .9.4 Subrack Two OTRxs). loosen the four captive screws (please see chapter 4. The band ports are SMS male connectors.4.4 Commissioning The following example is calculated for two LTE carriers with an output power at the EU antenna port of 38 dBm per carrier.4 BTS / Node B Connections) one after the other at the port connectors of the respective band combiner – or.1 Setting the Transceiver Address) by which each transceiver is fastened to the subrack. at the connectors of the BTS connects (see chapter 3.4. With the DL gain of 43 dB the input power at the 26_2 port of the FCM can be calculated as follows: PIN_FCM / carrier = Pout/carrier – DL gain PIN_FCM / carrier = 38 dBm – 43 dBm = -5 dBm When all provided levels have been adjusted. * If no leveling adapter is available. The adapter connectors are SMA female.10 External Modem) – and adjust the DL level by means of the corresponding stepless attenuators (see following description) until the required level (according to the calculated values from the Master Unit software) is reached.2. do not forget to switch the DC switch of the according subrack back to position ON. 4.doc . Band Ports of ION-M OTRx 4-9/18/21-26 MU-G (LG) UL ports Band ports at OTRx socket DL ports 1710 MHz – 1785 MHz 18 UL port 1805 MHz – 1880 MHz 18 DL port 1920 MHz – 2700 MHz 21-26 UL port 2110 MHz – 2900 MHz 21-26 DL port 370 MHz – 915 MHz 4-9 UL port 370 MHz – 960 MHz 4-9 DL port Page 124 M0106A9AH.4.Port 1 Port 1 Port 2 Port 2 Port 3 Port 3 figure 4-13 Ports of the leveling adapter 4. 4 Commissioning 4.5.4. Band Ports of ION-M OTRx 70-85/90/17-21 Transceivers UL ports Band ports at OTRx socket DL ports 1700 MHz . Band Ports of ION-M OTRx 8-9/18/21 Transceivers UL ports Band ports at OTRx socket DL ports GSM1800 UL port GSM1800 DL port UMTS UL port UMTS DL port 800 MHz – 1000 MHz 800 MHz – 1000 MHz figure 4-14 Configuration of band ports ION-M OTRx 8-9/18/21 4.4.6.2200 MHz 1700 MHz – 2200 MHz 900 MHz LMR 900 MHz LMR 698 – 894 MHz LMR 698 -894 MHz LMR figure 4-15 Configuration of band ports OTRx 70-85/90/17-21 Page 125 . Band Ports of ION-M OTRx 1/4/9 Transceivers UL ports Band ports at OTRx socket DL ports 698 – 915 MHz 716 – 960 MHz 350 – 512 MHz 350 – 512 MHz 67 – 174 MHz 67 – 174 MHz figure 4-16 Configuration of band ports ION-M OTRx 1/4/9 4. Band Ports of MMR OTRx 4-21 Transceivers UL ports Band ports at OTRx socket DL ports 1700-2200 MHz UL 1700-2200 MHz DL 380-470 MHz UL 380-470 MHz DL 800-1000 MHz UL 800-1000 MHz DL figure 4-17 Configuration of band ports MMR OTRx 4-21 Page 126 M0106A9AH.8.4.7.doc .4.4. Band Ports of ION-M OTRx 17P/17P/17P Transceivers UL ports Band ports at OTRx socket UL Sector 3 (S3) = 1700 MHz Sector (S2) = 1700 MHz Sector (S1) = 1700 MHz DL ports DL S3 = 1700 MHz S2 = 1700 MHz S1 = 1700 MHz figure 4-18 Configuration of band ports OTRx 17P/17P/17P Page 127 .1.4.9. Band Ports of 3-Sector ION-M Optical Transceivers 4.4 Commissioning 4.9.4. 4.doc .4.9. Band Ports of ION-M OTRx 19P/19P/19P Transceivers UL ports Band ports at OTRx socket UL Sector 3 (S3) = 1900 MHz Sector (S2) = 1900 MHz DL ports DL S3 = 1900 MHz S2 = 1900 MHz S1 = 1900 MHz Sector (S1) = 1900 MHz figure 4-19 Configuration of band ports OTRx 19P/19P/19P Page 128 M0106A9AH.2. Band Ports of ION-M OTRx 17P/17P/19P Transceivers UL ports Band ports at OTRx socket UL DL ports DL 1700 MHz MIMO 2 1700 MHz MIMO 2 1700 MHz MIMO 1 1700 MHz MIMO 1 1900 MHz 1900 MHz figure 4-20 Configuration of band ports OTRx 17P/17P/19P 4.11.4.4 Commissioning 4. Band Ports of ION-M OTRx 7P/7P/85P/19P Transceivers UL ports Band ports at OTRx socket OTRx 850 MHz 1900 MHz 700 MHz MIMO 1 700 MHz MIMO 2 UL DL DL ports Conversion module 850 MHz 1900 MHz 700 MHz MIMO 1 700 MHz MIMO 2 figure 4-21 Configuration of band ports OTRx7P/7P/85P/19P Page 129 .4.10. In that case.5.e. press the ON/ OFF/ Reset button after a waiting time of 10 seconds. Local Login of RMC1600 · For a local login. the required voltage (≥11. If the ON/ OFF/ Reset button (illustrated in the following figure) is not pressed. in case no optional monitor and keyboard are equipped.5. SYSTEM STARTUP AND LOCAL LOGIN 4.1. connect a PC or laptop to the RS232 interface by means of a standard RS232 null-modem cable at COM 5 RS232 illustrated in the figure below.4. which is also part of the delivery. For a detailed description of these procedures as well as of all further software and system settings.2.5. The software starts automatically after the boot process. · Establish the direct connection and enter the user identification. please refer to the software manual for the ION-M Master Controller. For further details please refer to the Master Controller software manual. figure 4-23 Location of COM5 connector for local access at RMC1600 Page 130 M0106A9AH. certain connections setup procedures will be required before it is possible to access the Master Controller software: · Set up a direct connection from laptop to the RMC1600. ON/OFF/ Reset button figure 4-22 RMC1600 switch 4. if installed. the RMC1600 will boot automatically two minutes after the respective power supply switch of the mains supply has been set to ON.doc . i. To avoid the 2-minute-delay. System Startup of RMC1600 Switch on the RMC1600 and the optional monitor.0 Vdc) must be stable for two minutes. e.3. Local Login of MMC Plus For a local login. which is also part of the delivery. press the ON/OFF button (illustrated in chapter 4. System Startup of MMC Plus The MMC Plus will boot automatically two minutes after the respective power supply switch of the Master Unit has been set to on.4 Commissioning 4. 4. please refer to the Master Controller software manual. Page 131 .5.5. To avoid the two-minute-delay.4.5.4 Local Login of MMC Plus) after power was supplied for five seconds. connect your laptop via a network cable to the Ethernet connector for local access at the MMC Plus front panel illustrated in the following figure: ON/OFF button Ethernet connector for local access figure 4-24 Location of Ethernet connector for local access at MMC Plus For further details regarding specific username and password etc. when the required voltage has been fed for two minutes. i. doc . The required upgrade to software ≥V3.10 also applies when replacing an MMR Remote Unit (RU) or MU OTRx by an ION-M RU or MU OTRx in the ION-M MU in order to ensure that an ION-M unit does perform like an MMR unit. MMR COMPATIBILITY OFFSET (ONLY FOR ION-M9/18/21 RU) ION-M units can be used in MMR systems with the performance of MMR units. Page 132 M0106A9AH.6. SW version ≥ V2. When ION-M units are used as spare parts for the MMR system the software of the respective MMR system has to be upgraded to software version ≥ V3.4. If an ION-M RU without Laser Shift OTRx or an ION-M OTRx without additional gain is used as replacement in an MMR system.8 is sufficient.10 in order to be downward compatible to the MMR system. As ION-M units provide higher gain than MMR units the ION-M Master Unit (MU) automatically sets a compatibility offset for the ION-M units. All interventions inside the housing are at one’s own risk. For detailed information on alarms and troubleshooting please refer to the software manual of the Master Controller. always check the status of the system via software (see separate manual). All these tools can be ordered from the supplier.5 Alarms and Troubleshooting 5.2. F Note: Label any unlabelled cables before disconnecting them to ensure correct re-connection. contains only units which can be replaced without tuning or soldering work. For troubleshooting.2 Mechanical Specifications for details). We strongly recommend using the original packaging. Maintenance procedures require appropriate tools to ensure correct handling. consequently. A list of all spare parts (with their CommScope ID No) that can be replaced and ordered is available in the Ordering Information of the ION-M MU. replacement and maintenance measures.2. it is always recommendable to check the status of the antenna systems as well as the continuity of the entire cabling including connectors. Take care not to unintentionally damage the seals on the modules to maintain warranty. 6. Maintenance of the ION-M Master Unit should be performed by replacing only components that are contained in this section. Page 133 . The spare parts list. which is part of this manual CD delivery.1. ALARMS AND TROUBLESHOOTING In the event of a malfunction. F Note: Defective parts should only be replaced by original parts from the supplier. MAINTENANCE 6. F Note: Use an appropriate packaging when sending back the unit (see section 7. F Note: Ensure the Master Unit has been disconnected from mains during maintenance. Please keep these guidelines in mind during maintenance: F Note: Please use ONLY CommScope components for repair. MAINTENANCE IN GENERAL Read the health and safety warnings in section 1. "Error reading Additional Gain" or "ALC . system components should not be removed and replaced without powering down the relevant subrack BEFORE.e. the error should disappear. battery fuse and mains fuse of the RMC1600 and the battery pack of the MMC Plus. PRIOR to replacing components. do the following: o remove new MU OTRx o run auto-setup o plug the new MU OTRx again o run auto-setup again then.e.7. settings of the software may be corrupted and possible system instabilities).6. Although. Due to the design of the master unit the only components recommended to be replaced are the battery pack. 6. an OTRx has to be replaced without powering down the hosting subrack. HOT SWAPPING UNABILITY WARNING: The ION-M MU OTRx is NOT capable of hot swapping. i. * SRMU = abbrev. explained in sections 6. first power down the subrack that hosts the relevant OTRx by disconnecting it from mains. For new hardware modules to be detected by the software. power-up the subrack again. of Subrack Master Unit. we recommend this to prevent any undesirable effects (i.8. 6.2. F Note: If an MU OTRx in the Master Unit is replaced by a spare part that runs on the same bus address and an error occurs (e.Error reading ALC from SRMU" *).g. hot swapping does not cause any damage to the OTRx. Thus. in software synonym of MU OTRx Page 134 M0106A9AH. For detailed description please refer to the latest version of the corresponding software manual for the ION-M Master Controller. After replacement. however. make sure the configuration is still correct and that there have been no modifications after the replacement. For replacing any other component.12. auto setup needs to be executed.11 and 6.10.6. F Note: If for any operational reason.F Note: All our screws have a right-hand thread and are fastened by turning the tool clockwise and are unscrewed by turning the tool counter-clockwise. please contact your supplier.doc . Furthermore. A security check of the MU is discretionary to the respective servicing staff on site. SECURITY CHECK OF THE ION-M MU CABINET The manufacturer does not stipulate a regular annual security check of the MU system.4. Page 135 . normally no intensive cleaning procedure is required. 6.3. as the MU is installed indoor in service rooms. Whether cleaning is necessary depends on the pollution degree of the environment of the MU indoor location.6 Maintenance 6. CommScope has trained safety specialists on site in charge of that. Please contact your supplier for further questions. CLEANING AND SECURITY CHECK OF THE ION-M MU CABINET F Note: The Master Unit does not require preventive cleaning measures as there are no components or filters to be cleaned in the MU cabinet. In case the MU rack tends to pollute you may insert a filter mat in the floor of the rack. As safety regulations differ from country to country. improper handling or use of the batteries by not observing the precautions listed in this document may result in bodily injury caused by electrolyte leakage. 4. or other metal objects together with the battery. or cause other unnecessary shocks to batteries. 6. for example. label any unlabelled cables to ensure correct reconnection. 3. modify. DO NOT store batteries near an oven. 5. Store batteries in a cool. see chapters 6. F Note: Before disconnecting any cables.6. 2. such as under direct sunlight in an automobile. F Note: Maintenance on the RMC1600 should ONLY be performed by technicians of the manufacturer. GENERAL INSTRUCTIONS FOR THE RMC1600 Read the health and safety warnings in 1.doc .5. DO NOT store metallic necklaces. or explosion. Remove batteries from devices that will be stored unused for extended periods. will result in the loss of a finger. stove.6.8. heat generation.7 and 6. as they can deliver high currents if shorted. please read and follow the instructions and safety warnings below for safe handling and proper disposal of each type of battery. Page 136 M0106A9AH. SAFETY WARNINGS FOR BATTERY BACKUP REPLACEMENT (VALID FOR BOTH RMC1600 AND MMC PLUS) Before you begin with the replacement. Keep unauthorized personnel away from batteries. F Note: The RMC1600 does not require preventive maintenance measures. puncture.2. Handle all battery packs with care. except regarding replacement of the RMC1600 Battery Backup Kit and the fuses. DO NOT disassemble. hair pins. drop. or other heat source. DO NOT leave batteries in hot places. Due to the potential energy stored in a sealed battery. dry place at normal room temperature. and check the switch positions of the removed part to set the switches of the new part accordingly. Shorting caused by a wedding ring. Service the battery under the supervision of personnel knowledgeable of batteries and their precautions. throw. 6. 1. 7. or ignite an explosion. fractures. rusty. The cells within the battery packs contain toxic substances. leakage or rust. burns.e. causing damage. make sure to handle it gently. Metallic tools may be insulated using vinyl or electricians' tape. 10. or is emitting an unusual odor or excessive heat. USE insulated tools i. If swallowed. and may be toxic. and the heat or sparks generated by the short circuit could result in burns. Inspect the battery pack. deformed. Continued use of an irregular battery may lead to leakage. DO NOT use a battery pack that appears to be leaking. USE protective gloves and safety goggles for replacement procedures! 15. or bursting of the battery. injury. DO NOT place batteries into a microwave oven or into any high-pressure container. DO NOT short circuit batteries. 18. DO NOT immerse batteries in water or otherwise get them wet! 11. such as a building outlet or automobile power-point! 9. Attempting to open the battery pack casing will damage the casing and could release toxic and harmful substances. contact a physician or the local poison control center immediately. Remove all watches. fire. Avoid contact with any substance seeping from the battery pack. which may inadvertently cause a battery to short circuit! 12. use only tools with insulated handles. or are otherwise abnormal.g: DO NOT carry loose batteries in a pocket or purse with other metal objects. 17. rings or other metal objects from your hands/ body! 16. etc. or cause a fire. When unpacking the battery pack. Take the following precautions before replacing the battery: 14. DO NOT mix used and new batteries. Rough handling may shock the battery. 19. tipping. Check that the battery is free from cracks. DO NOT insert any object into the battery packs or use any device to pry at the battery pack casing. If you insert an object into any of the battery pack’s ports or openings you could suffer electric shock. damage to the battery. DANGER! Use of uninsulated tools may cause a short circuit. 13. WARNING: A battery can present a high risk of short-circuit current and electrical shock. DO NOT put batteries into your mouth. Page 137 . 20. WARNING: DO NOT attempt to open or mutilate battery packs! Released electrolyte is harmful to the skin and eyes.6 Maintenance 8. discolored. DO NOT connect batteries directly to an electrical source. e. or install used batteries in other equipment. DO NOT lay tools or other metal parts on top of battery or any battery terminals. immediately wash it off with plenty of clean water. Pull only the connectors at the end of the wires. try to avoid any contact with the skin. ignite. Failure to observe these precautions may cause the battery to overheat. WARNING: Use only a battery of the same type and capacity (mAh) as specified or an equivalent recommended by the manufacturer of the original. emit hydrogen gas.e. WARNING: Batteries still containing some charge may spark a fire! Discharge batteries prior to disposal in order to avoid shorting the battery and possible short circuit reactions in consolidated containers! 27. 24. connect a moderate resistance across the terminals until battery pack is discharged. 23. DANGER: Installing the battery incorrectly may cause an explosion! Be sure the battery’s positive and negative sides are correctly orientated in the holder. 25. but are recyclable. DO NOT throw the battery in fire nor heat the battery. WARNING: The battery pack may be hot! 28. Page 138 M0106A9AH. DO NOT pull wires. Old batteries no longer chargeable are considered hazardous waste.21. WARNING: The battery contains toxic corrosive substances which will cause chemical burns on the skin! If the battery leaks. Ask your supplier for replacement batteries. The battery may burst or generate a toxic gas if placed in contact with fire. If the liquid spills on the skin or clothing. do not allow tools such as wrenches or screwdrivers to touch points of different voltages on the battery. 26.doc . i. 22. immediately flush the eyes with plenty of clean water and consult a doctor. Discharge the battery pack in a safe area. or burst. dispose of used batteries properly in discharged condition (see above) according to your local environmental laws and regulations. some of which may be harmful to the environment. DO NOT connect the positive (+) and negative (-) terminals of the battery to each other with a metallic material such as wire. IMPORTANT: Batteries contain chemicals. If the liquid splashes into the eyes. Please do not throw batteries into simple domestic waste! Follow all local ordinances regarding proper disposal of batteries. leak. Do NOT deactivate the refresh function of the battery via software! The BBU drawer in the front side is hot-pluggable. the battery backup function will be not available! To replace the battery pack (BBU) and fuse of the RMC1600. Please read and follow the battery safety warnings in previous chapter 6. the green battery connector inside will be disconnected automatically. REPLACEMENT OF THE RMC1600 BATTERY PACK & BATTERY FUSE F Note: In order to safeguard that the maximum capacity of the RMC1600 battery is provided. Ø Carefully pull out the entire BBU drawer at the handle.6. Note: As soon as you take out the drawer.6 before beginning with the replacement! Replacement of RMC1600 Battery Pack F Note: Remove the BBU drawer only when the RMC1600 is either turned off or running on normal mains power (indicated by the MAINS STATUS LED showing a green light. removal of the BBU drawer may result in uncontrolled shutdown of the RMC1600! While the BBU drawer is removed. we recommend replacing the BBU drawer/ battery pack after 2 years of usage at the latest as a preventive maintenance measure.6 Maintenance 6. see also illustration in chapter 3.7. Position of M3 torx screw of BBU drawer Handle figure 6-1 RMC BBU drawer.1MMC Plus Front Side. proceed as follows: Ø Loosen the M3 countersunk screw at the front panel of the BBU drawer by which the latter is fastened to the RMC rack. Otherwise. screw Page 139 .3. and table 3-2 LED function of RMC1600 in section 5 LEDs). 5.doc .Ø For replacement of the battery pack.2 RMC1600 Front Side. and table 3-2 LED function of RMC1600 in section 5 LEDs).3. Page 140 M0106A9AH. The BATTERY OPERATION LED will show a red light. see also illustration in chapter 3. it may take several hours of re-charging time after the BBU drawer has been re-inserted into the RMC1600. as long as the battery is still not sufficiently charged. send the entire BBU drawer back to the manufacturer! Once received. Before the battery backup function will be available. Battery pack Battery connector (green) Battery connector (green) figure 6-2 RMC Battery pack & connector F Note: A new battery pack may be partially or completely discharged. re-insert it and fasten the BBU drawer with the M3 screw Battery pack again. Insert battery fuse into fuse holder! Fuse holder Battery fuse figure 6-3 RMC BBU fuse holder Ø Use the handle at the front to push the BBU drawer into its original position within the RMC. Battery fuse Ø Carefully take out the old fuse off its fuse holder behind the front panel of the BBU drawer.6 Maintenance Replacement of Battery Fuse Ø To replace the battery fuse inside the battery drawer. Page 141 . first take out the BBU drawer as described in the previous section. ensure to fasten the M3 countersunk screw at the front panel of the BBU drawer again. 10 A/ 32 V fast acting ATO Blade Type Take out fuse! Battery fuse (removed) Ø Firmly insert the new fuse into the fuse holder. Handle Ø Finally. Page 142 M0106A9AH. REPLACEMENT OF RMC1600 MAINS FUSE Fuse F1 250 V .5. Ø Screw the fuse holder out with a screwdriver and pull out the fuse.8. section 2 Fuse F1.doc . For the position of the fuse holder please refer to chapter 3. Ø Insert the new fuse and screw the holder back into the bayonet cap of the fuse holder.6.3 x 32 Fast blow F Note: Use only fuses of the same type and the same rating as replacement. 10 A 6.3.3 RMC1600 Rear Side. figure 6-4 SW Version installed on SAB Page 143 .9. UPGRADE OF V. To install and/ or upgrade the Battery Backup (BBU) Kit in the MMC Plus subrack located in the Master Unit.6 before beginning with the replacement! Before installing the MMC Plus BBU kit as described in the following.08 MMC PLUS BATTERY BACKUP KIT Please read and follow the battery safety warnings in chapter 6. Insert the new battery pack. SW Version 1.6 Maintenance 6.14 or higher needs to be installed on the system alarm board (SAB) of the ION-M MU. shutdown the Master Unit. Restart the MU controller afterwards.1. proceed as in the following description: F Note: For correct function and operation of the BBU. Disconnect mains.0. Apply mains. doc .Battery pack Connector "OUT" to MMC Plus backplane Connector "IN" normally connected to MMC Plus backplane figure 6-5 MMC Plus BBU Kit. front side (uninstalled) Mounting clips MMC Plus BBU Kit figure 6-6 MMC Plus BBU Kit. rear side (uninstalled) Page 144 M0106A9AH. 6 Maintenance Disconnect the four-pole PSU cable plugged in the MMC Plus rear side as in the following illustrations: PSU cable PSU connector fastened PSU connector disconnected figure 6-7 MMC Plus. Connector "IN" normally connected to MMC Plus backplane figure 6-8 MMC Plus BBU Kit. PSU connector Page 145 . disconnecting the PSU cable PSU connector and cable to MMC Plus backplane Connect cable from the MMC Plus BBU Kit. the MMC Plus BBU Kit may look as in the exemplary illustration to the right.Fasten the MMC Plus BBU Kit with the two mounting clips on the MMC Plus subrack at the ION-M MU. figure 6-9 MMC Plus BBU Kit. F Note: As the new battery pack may be discharged.doc . Page 146 M0106A9AH. After insertion of a discharged battery. as illustrated to the right. Mounting clips MMC Plus BBU Kit Subrack From OTRx backplane or from PSU subrack OTRx backplane After having connected all cables and connectors. layout after installation (exemplary) When the battery is connected to mains supply it will get active automatically. it will only be ready for operation after a minimum of 3 hours. it must be charged first. F Note: The PSU connector may originate from the OTRx backplane as illustrated to the right or from the PSU subrack. it must be charged first. Ø Insert the new battery pack and fasten it with the 2 tallow-drop screws. After insertion of a discharged battery. Ø Carefully take out the battery pack. Disconnect mains.6 Maintenance 6. Battery-pack connector figure 6-10 MMC Plus battery pack on BBU Kit F Note: As the new battery pack may be discharged. Ø Unscrew the 2 M4 x 6 mm tallow-drop screws. Replace the battery pack. F Note: Shutdown the Master Unit (please see User’s Manual for ION-M Master Unit).08 MMC PLUS BATTERY PACK To replace the battery pack. proceed in the following steps: M4 x 6 mm tallow-drop screws Ø Disconnect the battery-pack connector. Apply mains. Ø When the battery is connected to mains supply it will get active automatically. Ø Re-connect the battery-pack connector. it will only be ready for operation after a minimum of 3 hours.10. Restart the MU controller. Page 147 . REPLACEMENT OF THE V. When a mains failure lasts longer than 2 minutes. the battery pack has not been charged entirely or is not new) this backup time of maximum 2 minutes will be reduced accordingly and the Master Controller starts the shutdown earlier than after 2 minutes.1. 120 s time 220s “Mains power supply failure“ alarm figure 6-11 Time elapsed of the MMC Plus battery Page 148 M0106A9AH.e. General and Basic Functions of the MMC Plus Battery Pack A mains-power failure (+12 V) will be indicated by the "mains power supply failure" alarm message in the ION-M Master Controller software (Current Alarm Status Supervision . When the battery-charge condition is not optimal. The following time-response diagram depicts when and how the MMC Plus carries out a shutdown (an interruption of mains power for a few seconds causes no shutdown of the MMC Plus). a shutdown of the Master Controller will automatically be started.11.6. MAINTENANCE CYLE OF MMC PLUS BATTERY BACKUP 6.5 s max. In case of a mains failure the MMC Plus battery buffers MMC Plus operation. Under optimum battery-charge conditions (i.e.doc . Voltage +12 V (mains) ON OFF Application & Operating System shut down Start End Battery Backup OFF Battery Backup ON Timer starts here – but depending on battery state.Alarm Status). it can also start earlier 0. the battery pack will be able to buffer short mains failures for up to 2 minutes.11. with battery in good state and fully charged). (i.Active Alarms and Supervision . however.6 Maintenance 6. Should the battery be (over)stressed or in case of system crashes. it must be replaced.after 4 years at the latest. it may happen that the battery did not have enough time to be fully charged again and consequently to buffer the next mains failure. è When the capacity of the battery is not sufficient to bridge short mains failures.2. the Master Controller will be shut down.3 times a month. Restrictions on Battery Operation Warning: When two mains failures appear in short succession. an example is given: For applications in the temperature-controller room where the temperature range varies between 20°C to 40°C (with an average of 25°C and an average humidity of 20% to 60%) and assuming that a mains failure < 2 minutes occurs approx. frequency of usage. 6. As a general rule we recommend to replace the battery after 3 years of usage. F Note: There is no hard and fast rule for replacing the battery as the lifetime of the battery depends on many criteria..3. either. In the following. location and on the individual type of the battery.11. When a mains failure lasts longer. on temperature. e. · A system crash due to mains failure of the Master Controller despite having sufficient time for charging (> 2 hours) indicates that the battery is at the end of its life. 10 times a month (short interruptions in the range of some milliseconds or seconds can be disregarded). the battery should be replaced every 3 years of usage. Though to state a rough guideline for replacing the battery: To play save the battery should be replaced after 2 years of usage. Page 149 . Reasons why the Battery Pack has to be Replaced · Batteries have only a limited lifetime which is mainly affected by long-term impact of environmental temperature. During a mains failure the battery can keep the MMC Plus in operation only for a limited period of time.11. · The battery has to be replaced in order to get complete functionality of the battery and to safeguard reliability of the unit. In case of mains failures > 2 minutes (è system will shutdown) occurring 2 . the battery must be replaced.g. · Aging of the battery contributes to a loss of capacity. but – depending on environmental influences . As the battery is not charged enough to back up the default time. the back-up time will be shortened as a result. the battery can also be replaced after 4 years of usage. REPLACEMENT OF V.2. figure 6-12 SW Version installed on SAB Replacement of V.doc .6 before beginning with the replacement! To replace the battery pack of the MMC Plus.11 MMC Plus Battery Pack F Note: Hot plugging of the BBU is possible during mains power supply (however. proceed as in the following description: F Note: For correct function and operation of the battery backup.12.0.2 or higher needs to be installed on the system alarm board (SAB) of the ION-M MU.6.11 MMC PLUS BATTERY MODULE Please read and follow the battery safety warnings in chapter 6. SW Version 1. it is not possible during battery operation!) Page 150 M0106A9AH. 6 Maintenance To replace the MMC Plus battery pack. Battery connector disconnected Exemplary layout Page 151 .5x11 .Unmounted from the subrack. the BBU module looks like this: Battery connector connected BBU rear side . 2 neck-collar screws M2.Carefully pull out the MMC Plus BBU module! .First.5x11 (circle-marked in picture to the right) of the MMC Plus BBU drawer at the front panel of the MU subrack. loosen the 2 neckcollar screws M2.Disconnect the battery connector. proceed as follows: . ) Slide M2.5 torx fillister-head screw There..5 torx screw to the right! Exemplary layout Card holder at LEFT-hand side Groove at RIGHT-hand side On the right-hand side of the board.To uninstall the battery pack. BBU front side 1.Turn the BBU module upside down (i. it automatically releases the BBU module.doc .) F Note: The battery pack is mounted to the BBU module. the battery pack is fastened by a card holder.5 torx fillister-head screw (just half to 1 turn) first and then slide the screw to the right-hand side.) Loosen M2.e. Page 152 M0106A9AH. . carefully move the card holder to the left-hand side. Then. at the rear side of the BBU module. to its rear side). slightly loosen (you need not unscrew it!) the M2. 2. 2. the battery pack fits into a groove at the front panel. On the left-hand side of the board. 6 Maintenance . Exemplary layout Lift board at front panel side Pull board out of card-holder groove Exemplary layout .Then move the battery pack to the right-hand side and hang it out of the groove of the card holder.Second.Remove the battery pack in such a way that you can lift it at the front-panel side first. insert the new battery pack into the groove of the card holder. . For disposal. Insert board into card-holder groove Exemplary layout Groove at front panel Page 153 .First.Remove the old battery pack. .6. .To install the new battery pack. please observe Safety Warnings for Battery Backup Replacement outlined in chapter 6. bring the battery pack into the groove in the interior side of the front panel of the BBU module. proceed in reverse order: . BBU front side Fasten M2.Insert battery pack into groove at front panel Groove at front panel . as shown in the picture to the right: Move card holder to righthand side BBU rear side .Move the card holder to the right-hand side and keep it in this position.5 fillister-head torx screw.Turn the BBU module upside down and fasten the M2. Groove Battery connector Page 154 M0106A9AH.doc .5 fillister-head torx screw .Re-connect the battery connector. 5x11 at the front panel to fasten the BBU module to the subrack.5x11 Page 155 . . re-insert the BBU module drawer into its subrack slot.6 Maintenance When the battery pack installation is completed.Use the 2 neck-collar screws M2. it looks like this: BBU rear side Installation finished . Mini Backplane 2-OTRx Backplane BBU Module 2 neck-collar screws M2.Then. Note: The MMC Plus BBU module is always mounted to the right-hand side of the MMC Plus module. F Note: As the new battery pack may be discharged. MMC PLUS FRONT BBU .STATUS-LED The MMC Plus front BBU drawer is equipped with a status LED. which will be indicated by the status LED (see description in following chapter 6.doc .Status-LED). all were turned to inactive state Mains Power and Battery OK Mains Power OK.13. When the BBU drawer is plugged into the subrack. it must be charged first. Battery Mode active Mains Power Failure. Functions of the LED indication are as follows: LED indication Continously OFF Flashing Yellow Status LED Continously Green Flashing Green/ Yellow Continously Red Flashing Red Status ERROR: cannot access BBU Module (maybe hardware error) ERROR: multiple conflicting BBU modules detected. Battery Mode active. After insertion of a BBU module with a discharged battery. Battery low (charging in progress) Mains Power Failure. it will only be ready for operation after a minimum of 6 hours charging time. MMC Plus is shutting down table 6-1 MMC Plus front BBU – status LED Page 156 M0106A9AH. 6. the BBU will be activated automatically.13 MMC Plus Front BBU . 7 Appendix 7. MMC Plus Small systems Multi-band / Multi-user system Single-band / single-user system G1027Z0 figure 7-1 Layout of MU set-up. exemplary Page 157 .Al. APPENDIX ILLUSTRATIONS & LAYOUT Status Out 1-8 local Access USB In 1 -8 Ext. Alarm Ext. Alarm 1 23 4 Ext. On/Off/ Reset SUM AL 7.1. figure 7-2 Master Unit, front view, example 1 Page 158 M0106A9AH.doc 7 Appendix figure 7-3 Master Unit, front view, example 2 Page 159 figure 7-4 Master Unit, rear view, example 1 Page 160 M0106A9AH.doc rear view.7 Appendix figure 7-5 Master Unit. example 2 Page 161 . 2 non duplexed connectors SMA female.5 / 16F WLAN (to Access Point) SMA female Page 162 M0106A9AH.1. UL: 1550 nm Optical receiver wavelength 1200 to 1600 nm Connectors E2000/APC8° Optical return loss 45 dB minimum OTRx output power (optical) 0 dBm to 7 dBm Optical link budget 0 dB to 10 dB (0 dB to 5 dB for MMR21P) Maintenance . 20 W Power consumption per RMC1600 90 W max (50 W nominal) Power consumption per MMC Plus 15 W (without relays) Power consumption per alarm board 7 W (without relays) Power consumption per IPP 4 W max. F Note: For detailed information about indoor equipment. SPECIFICATIONS 7.supervision and auxiliary Maintenance terminal RS232 – 10/100BT Summary alarm Phoenix 3 PIN 3. refer to the “Environmental and Safety Specifications” leaflet of the supplier.7.2.doc . 12 dB minimum BTS interface Number of connectors per link 1 duplexed.2. Electrical Specifications For details regarding the individual band specification refer to the “User’s Manual” of the respective RU. different plug-in modules for Connector signal combining are available Optical link Number of optical links 124 Optical wavelength (WDM UL/ DL) DL: 1310 nm. ELECTRICAL SPECIFICATIONS ION-M Master Unit Frequency range 380 to 2690 MHz Nominal gain in dB Refer to corresponding ION-M RU specification +33 to +46 dBm per carrier RF input power range (including combining unit) RF output power in dBm Refer to corresponding MMR RU specification 115 Vac to 230 Vac Mains power Power supply -48 Vdc optional Local power Power consumption per OTRx approx.81 mm Alarm contacts 16 PIN B2L3. Power consumption per fan 19" 1 HU 20 W Power consumption per fan set roof mounting 25 W RF connectors SMA Return loss 15 dB typical. And for details regarding the RMC1600 please refer to the "User's Manual for the RMC1600". width.2. depth 1 to n 19" racks.2. depending on configuration MU rack up to 300 kg per rack.7 Appendix System supervision and control Monitoring of connected RUs. auto-leveling External alarms can be connected to BTS (optional alarms can be sent by SMS) Alarm forwarding External control port 8 inputs for external supervision 8 outputs for external control In-band signalling and supervision from Master to Remote control Remote (with RMC1600) Graphical user interface on installed screen or via Local Maintenance Terminal RS232 Ethernet interface (for MMC Plus) to any laptop (Webpage browsing) Access protection Password protection for local interface Via GSM modem analogue modem OMC connection LAN connection Web-based access supported (local or remote) Features Supported RUs All MMR and ION-M Remote Units Windows®. Mechanical Specifications MECHANICAL SPECIFICATIONS Height.24 kg (7.14 lbs) Page 163 .based Maintenance Terminal software for Maintenance software local interface Access protection Password protection for local interface 8 alarm outputs – 8 alarm inputs per system alarm Alarm contacts board Up to 63 system alarm boards Built-in test equipment 7. depending on configuration Weight RMC1600 3. 5 – 10 Hz -12 dB / oct.3.2 g @ 62 – 200 Hz. Environmental and Safety Specifications . EMI Safety standards EN 301 489 EN 60 950 STORAGE (ETS 300 019 –2 –1. 3 x 5 sweep cycles 0.62 Hz / 5 mm/s (velocity) 0. IP67 (RF cabinet).25° to + 70° C + 30° C / 93 % / 96 h none 5 . 50 – 100 Hz 3 x 30 min none TRANSPORTATION (ETS 300 019 –2 –2. 3 x 30 min 18 g / 6 x 100 bumps.02 m2/s3 10 – 50 Hz +12 dB / oct.3) Air temperature Humidity Water Vibration (random) Shock Free fall Page 164 . CLASS 1.40° to + 70° C (and +85°) + 40° C / 90 .7.0 m (dependant on respective weight) M0106A9AH. CLASS 2.100 % 10 litres / min / 15 min 5 – 20 Hz / 1 m²/s³ 20 – 200 Hz / -3 dB / oct.Indoor ION-M MU Note: The ION-M MU is an indoor equipment (ION-M RU is outdoor) and intended for INDOOR usage only! ENVIRONMENTAL SPECIFICATIONS Air pressure Altitude above sea level Sealing class Wind velocity Salt mist Acoustical noise @ 30°C ambient temperature 70 – 106 kPa 1500 m for solar equipment IP30 (Indoor Master Unit).2. 6 ms 0. IP55 Fan unit 50 m/s EN 60 068 < 47 dB(A) @ 55°C desired RU temperature SAFETY SPECIFICATIONS EMC.1 – 1.doc .2) Air temperature Humidity (relative) Water Vibration (sinusoidal) Vibration (random) Shock . related to ETS 300 019 (European Telecommunication Standard). Page 165 . please refer to the Environmental and Safety Specifications leaflet of the supplier. The ordering information is part of delivery of this MU manual CD (ID No: 7160472). All data is subject to change without notice.7 Appendix STATIONARY USE (ETS 300 019 –2 –3 class 3. 11 ms For more detailed information. 7. SPARE PARTS All Spare parts available for the ION-M Optical Master Unit (ID No: 7158775) are listed in the Ordering Information for the ION-M Master Unit.1) Location Air temperature Humidity Water Radiation (solar) Radiation (heat) Vibration (sinusoidal) Vibration (random) Shock F Note: Weather-protected storage + 5° to + 40° C + 30° C / 85 % / 96 h none 700 W / m² 600 W / m² none none 3 g / 3 x 6 bumps.3. ....... 16.............................. 116................................Safety Warnings ..................... 134 I Illustrations .................................. 38 Battery Backup ......................... 64.................................. 119 Power-Up the Master Unit........... 28..... 62............................................................................ 119 ALC Handling General ALC Information ............................... 87............ 61..................... 21 Fuse F1 ...... 37 General . 157 Input ALC (DL) ............................................ 24......................... 109 M0106A9AH............ 48 COM Port 13.. 46 Contact Addresses Customer Support.............................. 48............................ 141 Fuse of RMC1600 Mains Replacement ............................................ 56 Inputs .. 40 External Alarms Connector (MMC Plus) ........................................... 15 Components of MU...................... 28.............. 88 Inputs (SAB) . 116 ION-M EP Systems .......... 67 Description ........... 79 Layout ............. 119 ION-M EP Systems only .................................................................................................................... 30 Front-Side Connectors ....................... 108 Connectors at Front Side.......................................................................... 24 Page 166 Connections BTS / Node B ..................................... 49 COM Port 22................ 13 Hot Swapping Unability ........ 81 PSU Module ................................................................................................................................................................................................................................... 116 Auto-Setup..................................... 47 Fuse of BBU Replacement ............... 112 Frequency Conversion Modules (FCMs) ............Handle .............................. 23 BTS-Connect Unit.............. 134 B Battery Backup ................... 36 E Ethernet Connector Local LAN2 .................................................. 48 Combiner ...............Replacement ....................... 99 External-Alarms Connector SAB .................................. 115 Alarm RMC1600 System............................................................. 80 Voltage Supply. 50 Customer Support Addresses ......................................... 25 Configuration of the Master Unit ................ 39 Block Diagram ..................................................................doc .................. 17.......... 18 Control Unit ........... 98 F Fiber-Optical Components Cleaning Procedure ................... 37 Customer Access .................. 110 Mechanical .. 107 Indoor Cabinet ............ 94 Combining Section ................................................... 100 Installation BTS / Node B Connections ...................................Screw ........ 11 Access ........ 48 COM Port 8.......................................................................... 133 ALC Circuits DL – Input ALC ......................RMC1600 ............................... 18 D Declaration of Conformity (DoC) ... 114 RF and Optical System ................................................. 39 Connectors at Rear Side ..... 100 Relays.....................................8................................................... 39 Battery Drawer ........... 111 Electrical ..................... 62 A Abbreviations .......................... 116 Input Power Protection (IPP) ......... 118 UL 118...................... 113 System Installation........................ 137.................................................... 29 Addressing of Transceiver .................................................................................. 80 PSU Module .... 16.............................................. 105 Outdoor Cabinet Cabling .. 100 System (SAB) .................................................... 22 Overview.................. 15 Diplexer ............................................. 28 C CE Declaration of Conformity (DoC)........ 95 Alarms and Troubleshooting .................................. 48 COM Port 7............................................... 49 COM Port 5.......................... 138 Battery Backup (RMC1600) ..................................... 38 Battery Drawer ................. 63................................ 108 Power ............................ 87.................................................... 29 Duplexer .................. 39 Functional Description ............................ 142 H Health and Safety Warnings ........................................ 136............. 15 COM Port 1.............................................................................. 118................. 43 Alarm Board Rack (RAB) ................................................... 37 Adapter Cards ......................... 111 Grounding ............................................. 80........................................... 28 Commissioning Adjust BTS / Node B DL Level ................................. 115 CommScope .................................... 108 Interconnection between MU Cabinets ...................................................................... INDEX 1 1 HU PSU Subrack ............... 17................ 48...................................................................................................... 88...............................................................Status LED ................................ 50 CUSTOMER LAN 1 Connector ..... 116 DL – Output ALC ........................................................................................................ ......... 29.................. 68 Connections at Rear ......................... 60 ON/ OFF Button .. 149 Upgrade .............. 55 Summary Alarm ...........11 Replacement .................................................................................... 26 MU Rack ..................................................................................... 32 Linux ....POI Subrack ........... 63 PDU/ PSU Subrack Connector Kit ... 146 Maintenance Cycle ......................................................................... 103 Modem (Internal) MMC Plus .......................................................................... 145.........................11 Battery Pack ......................8 Index Internal Modem Coupler ............ 53 Relay Contacts ............................... 54 MMR Compatibility Offset .............................................................................Mounting .....CUSTOMER LAN 1 .................. 19 K Keyboard .................................. 78 PSUs .............. 71 PDU – Operating Instructions .................... 30 M Mains Terminal Block ..........................Configuration . 40 LEDs – RMC1600.................... 37 Local Access ........................ 74 LED Indication (Overview) ............................................................................ 53 Automatic Shutdown ........................................ 150 MMC Plus BBU Functions ............................................... 77 External-Temperature-Sensor Status LEDs ................................. 28... 40 Local LAN2 Ethernet Connector ............. 70 System-Bus Address (Rotary Switch) ................ 31 US ........... 69 Fan-Alarm Supervision ...... 68.. 64 Mounting Order ... 61 Layout ............................................. 64...................................................... 148 Replacement ....... 37 MC35/ MC88 (EGS5 Cinterion)/ HC25 Modem ..... 75 Fan-Status LEDs ......................... 136 Master Controller .............................. 76 Layout ............................................................................................................ 94 LTE Subrack EMEA ...................................................... 50 LEDs ....................................................................................... 152....................... 153....................... 40 Local Login MMC Plus .......................................... 143 MMC Plus BBU V............. 28 Optional Equipment .............................. 40 Optical Transceiver (OTRx) ........ 151................................................... 39..................................................................................................................... 58 Battery Backup .......... 44 Monitor ... 76 Configuration ......................... 136...... 60 RMC1600 .. 77 Fans.................... 76 Status Indication LEDs .......... 72 System-Bus Interface (DIP Switch)............... 149 Restrictions on Battery Operation .......................... 69 Functional Description ........................... 37................................................... 32 LTE Subrack EMEA ......................................................Local LAN2 ................. 52 Modem 1 Reset Button .................................. 62 Mounting Mains Terminal Block .............. 143 BBU Replacement ......... 150......... 86 L Layout of Master Unit Front 1 ........................................... 133................... 63............................. 74 PSU Status LEDs ................... 63......................................... 64 Maintenance ................................. 159 Rear 1 ............................... 153 VGA PS2 Connection Adapter Kit............ 148 Installation/ Upgrade . 86 OTRx 4-9/18/21-26 MU-LG .............................................. 75 PDU .................................. 155.................................................................................................................. 59 MMC Plus Battery Replacement......... 67.................................................................. 130 Low Input Power Alarm (IPP) ........... 44 LED Functions ......................................................................... 41 LEDs ......................................................... 160........................................ 151. 131 V........................................ 77 Subrack Status LEDs.................................. 45 Introduction ....................................................... 156 MMC Plus Battery V......................................................................... 138 Front Side ............ 41 LEDs – SITE LAN 3 .................144.................................11 Replacement...........................................Legacy Applications 32 Output ALC (DL)....... 154....... 158 Front 2 ..... 137............................................ 77 Global Re-Init Button ............................................................................. 161 LED Modem Status.............................. 70 Door Alarm LED.................................. 78 Operating Elements Description ......................................................................................................66.... 131 Modem ........... 55 System Startup .... 147............ 26 O ON/ OFF/ Reset Button ...................... 132 Modem (External) ........ 118 Overview Components . 53 Local Login ........................ 67.......... 131 RMC1600........................ 156 MMC Plus Module LEDs .............................................. 54 Over Temperature ...66...............POI Subrack ..... 43 Modem Coupler (Internal)....................................... 37 Mounting Guidelines ....................................... 70 LED Indication ........ 103 MC75/ MC88 (EGS5 Cinterion)/ HC25/ TRM3 Modem ...................................................................................................................... 150.... 52 MMC Plus ......................................................................................................................Purpose ............ 69 Page 167 ............ 45 Modem Status LED ................................................. 50 Legacy Applications OTRx 4-9/18/21-26 MU-LG.......................... 53 Backplane ............................ 69.... 73 PDU & 1 HU PSU Subrack ................... 21 P PDU ............... 42 LED Functions – RMC1600 ....................................... 86 Monitor/ Keyboard/ Mouse .................................. 68. 152. 65 Connector Kit ....................................................... 78 Subracks............................................................................ .... 136.............. 35 Two OTRxs ......... 84.............................................. 129 Levels OTRx 19P/19P/19P ........................................................ 28 SRMU Subrack Master Unit ... 59 PSU-Alarms Connector........... 153 Reset Button ................................. 134 RMC1600 Battery Fuse ................................ 46 Power-Supply Subracks 3 HU / 6 HU ...................... 79 R Rack Alarm Board (RAB) ............ 101 Rear-Side Connectors ..............................................................................................MMC Plus BBU..... 165 Specifications Electrical .......................... 97 SAB Relay Contacts ........ 100 DIP Switches ................ 85 PSU Subrack 1 HU Layout .... 123 Levels OTRx 1/4/9 ............. 137.............. Look Up MU OTRx Subrack Four OTRxs .......... 59 SAB External-Alarms Connector......... 136 M0106A9AH.... 130 Modem (MC35/ MC88 (EGS5 Cinterion)/ HC25) ...................11 MMC Plus Battery150................................................. 35 LTE ...... 43.............................................136............ 138........ 139 RMC1600 Battery Pack .................. 123 Power Connector ...................................... 84.......................... 31 LTE ............................................................................. 110 Page 168 S SAB External-Alarms Connector.............. 127 Levels OTRx 17P/17P/19P ..................................................... 29 U Uninterruptible Power Supply (UPS) ... 52 Over Temperature ....................................... 125 Probe Ports ......................................................................... 34 Three-Sectors Three OTRxs ................................................................................. 130 RMC600 ... 98 Summary-Alarm Connector ................. 162 Environmental and Safety................................................................................ 57 MMC Plus Power Supply Connector......................... 37 RS485 Bus ....................... 136............................................................................................ 51 VGA PS2 Connection Adapter Kit ........................ 137...... 40 RF Connectors ........... 72 T TPX Modules ....................................... 139 BBU Replacement ................. 138........................................ 142 MMC Plus BBU ................. 46 Relay Contacts ................................................................................ 138 Replacement – V...............US ....................................................................................................................... 99 MMC Plus External Alarms Connector ............. 32 Three OTRxs ............................. 97 System Alarm Board (SAB) .................doc ............................38............................. 26 Ports Band Ports ................................. 43 System Startup MMC Plus ...................... 130 System-Bus Address (Rotary Switch) of PDU .............................. 97 Summary-Alarm Connector ........... 86 Upgrade ................. 24......................... 55 POI Subrack Location in MU Rack ........... 37 Rear Side ........................... 138 Section Optical ........................ 50 Spare Parts ......................... 55 RMC1600 .Battery Backup ........................ 37 Battery Backup ...... 59 W Warnings (Safety) ........................................ 47 System Startup .................................................... 46 Summary-Alarm Relay ...... 95 DIP Switches ................ 82................ 163 Splitter ............................................................................... 45 RMC1600 ... 164 Mechanical ................................................................................................................. 162.......................... 39................... 147 OTRx .... 137........................ 51 V VGA Monitor Connector . 129 Levels OTRx 8-9/18/21 ........... 37 Automatic Shutdown ...........................................................................................................................EMEA .........................................................................................................................................................PIN Assignment External Alarms Connector ...... 38 Local Login ... 136 Front Side ............... 131 RMC1600 ....... 143 USB Interfaces ............ 128 Levels OTRx 70-85/90/17-21 .............. 32 LTE EMEA ................. 85 SIM-Card Drawer.................. 137............................................................................................ 58 Modem-Power Supply Connector ................................................................................ 126 Levels OTRx 17P/17P/17P ................................................... 33 Summary-Alarm Connector ................................................... 141 Fuse of RMC1600 Mains ....................................... 55 Replacement Fuse of BBU ........................... 28 Power Supply ..................... 96 PIN Assignment ............................................................ 134 OTRx Hot Swapping Unability ........................... 98 SAB Summary-Alarm Connector ..... 97 Safety Warnings ..................................... 151....... 100 System Alarm RMC1600 ............. 125 Levels OTRx 7P/7P/85P/19P.................... 29 Transceiver Address Setting ..........................Battery Backup ............................................... 26 POI Subrack – Mounting Guidelines....................................................................... 139 RMC1600 BBU ................... 82......................... 136............ 152................................................. 47 MMC Plus .......... 38 BBU ............... 115 Triplexer ......................... 43 SITE LAN 3 Connector ........................................ 56 External-Alarm Relays ..................................................... 3.3 and 1.4 updated .chapters 1. LIST OF CHANGES Version Changes M0106A9AG M0106A9AH .chapter 3.9 List of Changes 9.Copyright and cover page updated .8 enhanced -MC88 modem name changed to MC88 (EGS5 Cinterion) Release Date 11-July-2012 13-January-2013 Page 169 .