SMB PROJECTSABSOLUTE TECHNOLOGIES TECHNOLOGIES Technical Know-how - A Gateway to Prosperity A PROJECT REPORT ON MANUFACTURING OF LT & HT PVC / XLPE CABLES Prepared By S.A. AZAD ( Alias Burhaan ) B.Sc. Tech ( Chem Tech ) , DNIIT, DGM, DFM, Ex. Sr. Manager – HPCL ( Project Planning) For Master Cables Pvt Ltd. ( Mr Abbas – Quilon – Kerala ) Mobile : +91 9447011052 ( January 01, 2011 ) ______________________________________________ Research Centre: Hira Nagar, Akola Road, Khamgaon ( M.S.) 444303-India Phone / Fax : 91-7263 – 259052 Mktg. Off : 170, B Wing, Mangalwari Complex, Sadar, NAGPUR – 440 001, INDIA - Ph : +91 - 712 – 259 6919 Email :
[email protected] ,
[email protected] MARKETING OFFICE : 7 RESIDENCY ROAD, OPP ASHOKA RESTAURANT, SADAR, NAGPUR – 440 001 REGD OFF : HIRA NAGAR, AKOLA ROAD, KHAMGAON – 444 303 ( M.S.) PH : 0712 – 2565152, Cell : +91 – 9860240852 1 SMB PROJECTS ABSOLUTE TECHNOLOGIES MANUFACTURING OF LT & HT PVC / XLPE CABLES S.No. CONTENTS Page No. 1. INTRODUCTION 3 2. MARKET POTENTIAL 9 3. QUALITY STANDARDS 21 4. BASIS & ASSUMPTIONS 50 5. PRODUCTION & TECHNICAL 54 ASPECTS 6. PROJECT FACILITIES 7. CAPITAL COST & OPERATING EXP. SUMMARY 77 90 8. CASH FLOW & FINANCIAL ANALYSIS 93 9. List of major Competitors 95 10. Suppliers of Plants & Machineires 11 to 15 How to set up an Enterprise 97 98 & other relevant chapter Last Page of the Report -------------- 107 MARKETING OFFICE : 7 RESIDENCY ROAD, OPP ASHOKA RESTAURANT, SADAR, NAGPUR – 440 001 REGD OFF : HIRA NAGAR, AKOLA ROAD, KHAMGAON – 444 303 ( M.S.) PH : 0712 – 2565152, Cell : +91 – 9860240852 2 SMB PROJECTS ABSOLUTE TECHNOLOGIES 1.0 INTRODUCTION 1.1 BACKGROUND : M/s Master Cables Pvt. Ltd. is a rapidly growing progressive company based in South India at Quilon, Kerala. The company plans to expand and diversify its manufacturing capabilities for making LT / HT power cables of all types including Marine cables and also explore the possibility of entering into Control Cable / Data Cable market. The company is looking into both the possibilities i.e either putting up facilities in South India or in the FZE areas specially available for industrial development in UAE. With this back ground, the company has engaged a competent project consultants, M/s Absolute Technologies – SMB Projects of Nagpur to carry out an exclusive and detailed techno-commercial studies, so as to facilitate a proper investment planning and concrete decisions making aiming to construct a most modern, technologically advanced and cost effective manufacturing facilities either in South India or UAE. 1.2 LOCATION OF THE PROPOSED PROJECT : A plot of land measuring 60 cents ( appx. 26,000 sq. feet ) area for the proposed project is already acquired. The land is quite strategically located near the Railway Station the National Highway. This gives a distinct advantage to the proposed project as the sourcing and procuring of raw materials from the nearby cities like Bangalore, Hyderabad and Tuticorin , as well as from other manufacturing locations like Mumbai is very convenient and cost effective. Moreover, MARKETING OFFICE : 7 RESIDENCY ROAD, OPP ASHOKA RESTAURANT, SADAR, NAGPUR – 440 001 REGD OFF : HIRA NAGAR, AKOLA ROAD, KHAMGAON – 444 303 ( M.S.) PH : 0712 – 2565152, Cell : +91 – 9860240852 3 Tin. 1. silver or some other material. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. although the installation charges for the transformer – feeder lines have to be included in the initial capital expenditure. or they may be plated with a thin layer of another metal. 1. Bunching small wires before concentric stranding adds the most flexibility. most often tin but sometimes gold.SMB PROJECTS ABSOLUTE TECHNOLOGIES the finished products can be dispatched through Rail and Road Transport and the necessary logistic infrastructure is readily available. In electrical engineering cables used to carry electric currents. are used for lifting.) PH : 0712 – 2565152.4 PRODUCT RANGE : A cable is two or more wires running side by side and bonded. Copper wires in a cable may be bare. and silver are much less prone to oxidation than copper. Electrical cables may be made more flexible by stranding the wires. Cell : +91 – 9860240852 4 . Still it is proposed to provide UPS / DG power back up to ensure power supply to the critical equipments and emergency lightings. Tinning is also used to provide lubrication between MARKETING OFFICE : 7 RESIDENCY ROAD. OPP ASHOKA RESTAURANT. otherwise known as wire ropes.3 OTHER ADVNATAGES OF SELECTED LOCATION : The location is in the vicinity of industrially growing area of Quilon city. and makes soldering easier. However. In mechanics cables. KHAMGAON – 444 303 ( M. SADAR. AKOLA ROAD. An optical cable contains one or more optical fibers in a protective jacket that supports the fibers. In this process. gold.S. the power situation is also satisfactory. hauling and towing or conveying force through tension. which may lengthen wire life. twisted or braided together to form a single assembly. The water is abundantly available. smaller individual wires are twisted or braided together to produce larger wires that are more flexible than solid wires of similar size. or tracking.SMB PROJECTS ABSOLUTE TECHNOLOGIES strands. Cable joints and terminals must be designed to control the high-voltage stress to prevent breakdown of the insulation.S. KHAMGAON – 444 303 ( M. MARKETING OFFICE : 7 RESIDENCY ROAD. 1.4. ozone produced by electric discharges in air. ignition systems. and must contain and control leakage current. longer cables run within buildings or as buried cables in an industrial plant or for power distribution. but the majority of cables are used from 10 kV and upward. Those of 10 to 33 kV are usually called medium voltage cables. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. Tinning was used to help removal of rubber insulation. OPP ASHOKA RESTAURANT. Often a high-voltage cable will have a metallic shield layer over the insulation. High voltage cables may be any length. Cell : +91 – 9860240852 5 .as in telephone handset cords). and the longest cables are often run as submarine cables under the ocean for power transmission. connected to earth ground and designed to equalize the dielectric stress on the insulation layer.also called HV cable .1 Power Cables A high voltage cable . High voltage cables of differing types have a variety of applications in instruments. In all applications. and to prevent shock. High voltage is defined as any voltage over 1000 volts. the insulation of the cable must not deteriorate due to the high voltage stress.) PH : 0712 – 2565152. Tight lays during stranding makes the cable extensible (CBA . AC and DC power transmission. those over 50 kV high voltage cables. The cable system must prevent contact of the high-voltage conductor with other objects or persons. SADAR. AKOLA ROAD.is used for electric power transmission at high voltage. with relatively short cables used in apparatus. Cables for 3000 and 6000 volts exist. 4. KHAMGAON – 444 303 ( M. mostly EPDM (ethylene propylene diene Monomer).2 Categorization of Cables with respect to application : 1. Most high voltage cables for power transmission that are currently sold in the market are insulated by a sheath of cross-linked polyethylene (XLPE).) PH : 0712 – 2565152. polymers became more widely used at distribution voltages. sizes 16–1000 mm2 MARKETING OFFICE : 7 RESIDENCY ROAD. The insulation may consists of crosslinked polyethylene. SADAR.S.SMB PROJECTS ABSOLUTE TECHNOLOGIES Modern HV cables have a simple design consisting of few parts. The individual strands are often pre-shaped to provide a smoother overall circumference. A conductor of copper or aluminum wires transports the current. Conductor sections up to 2000 mm2 may transport currents up to 2000 amperes. LT XLPE multi core cables. semi-conducting layers are fused to the insulation. Cell : +91 – 9860240852 6 . While cables of 330 kV are commonly constructed using XLPE. this has occurred only in recent decades. The function of these layers is to prevent air-filled cavities between the metal conductors and the dielectric so that little electric discharges can arise and endanger the insulation material. Some cables may have a lead or aluminium jacket in conjunction with XLPE insulation to allow for fiber optics. At the inner and outer sides of this insulation. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. also called XLPE. their relative unreliability. however. The outer conductor or sheath serves as an earthed layer and will conduct leakage currents if needed. particularly early XLPE. AKOLA ROAD. OPP ASHOKA RESTAURANT. ( 1. resulted in a slow uptake at transmission voltages. Between 1960 and 1990. EPDM is also an insulation. It is reasonably flexible and tolerates operating temperatures up to 120 °C. 1.1 to 11KV ). PVC Copper Flexible wires 7.3 Illustrative Photographs : MARKETING OFFICE : 7 RESIDENCY ROAD.SMB PROJECTS ABSOLUTE TECHNOLOGIES 2.4. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.S. MV/HT XLPE multi core cables (11KV – 500 KV ) upto 2000 mm2 3. FRLS / HR PVC Copper Cables 5. PVC/XLPE Control Cables (110V – 1. Co-Axial Cables 1.1 KV) multi core upto 6 mm 2 4. AKOLA ROAD. Cell : +91 – 9860240852 7 . KHAMGAON – 444 303 ( M. OPP ASHOKA RESTAURANT. SADAR. PTFE insulated wires and cables ( -65 deg C – 260 deg C ) 6.) PH : 0712 – 2565152. SMB PROJECTS ABSOLUTE TECHNOLOGIES Wires & Cables in a Bundle …. KHAMGAON – 444 303 ( M.) PH : 0712 – 2565152. OPP ASHOKA RESTAURANT. SADAR. Cell : +91 – 9860240852 8 .S. Market Potential Continues… MARKETING OFFICE : 7 RESIDENCY ROAD. AKOLA ROAD. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. 1 DEMAND SCENARIO : The demand for power cables are inextricably intertwined with the ower sector growth matrix. Nevertheless. in the 11th Plan clearly outperforms the 10th Plan. OPP ASHOKA RESTAURANT. Cell : +91 – 9860240852 9 . there is a note of optimism with the gaining momentum in the power sector as seen through the achievements and pro-active measures initiated by the Government. promising an upward demand cycle for the entire electrical power industry where the cable & capacitor industry is no exception. There has always been an air of apprehension surrounding the long awaited potential demand from the power sector which did not live up to its true expectation. acceleration on the pace of development of hydro projects.) PH : 0712 – 2565152. the thrust on the Ultra Mega Power Plants (UMPPs). In the generation sector. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.0 MARKET POTENTIAL 2. AKOLA ROAD. environmental imperatives driving rapid growth in the renewable energy segment and the strategy on energy security which is projecting sharp growth in the nuclear power. are all seen to spur the demand growth for power cables. SADAR. bulk gas allocation made available to power sector. with further expansion plans. so far. KHAMGAON – 444 303 ( M. In the same breath.S. the power transmission sector is pumping in heavy investments and vigour by constructing gigantic power transmission super highways throughout the length and breadth of the country to match the increasing power generation and also for MARKETING OFFICE : 7 RESIDENCY ROAD. coal import strategy to support thermal power stations.SMB PROJECTS ABSOLUTE TECHNOLOGIES 2. The power sector which had been adversely affected by the global recession is now returning to the recovery path. The achievements. modernization of airports.2 SUPPLY SCENARIO : Eyeing this potential growth phenomenon. which are predominantly dependent on underground power cable links. Therefore. It is perceptible that the centre of attention of the multinational players is the EHV cables market segment. heavy engineering. the rippleeffect out of this vigorous activity is boosting the demand in the subtransmission segment and distribution networks as well.) PH : 0712 – 2565152. In overall. AKOLA ROAD. 2. Despite. The other infrastructural sectors like port construction. Cell : +91 – 9860240852 10 . KHAMGAON – 444 303 ( M. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. Not surprisingly. some of the Indian players have augmented their capacities to take advantage of the demand growth in the country MARKETING OFFICE : 7 RESIDENCY ROAD. road & real estate construction. mining sectors. railways. some of the multinational players have announced their plans to set up shop on the Indian shore through mergers & acquisition and joint-ventures. OPP ASHOKA RESTAURANT. these pointers. Moreover. gives the industry a heartwarming confidence on a promised long-term sustainable growth of demand for power cables. the atmosphere of globalization offers the domestic manufacturers an opportunity to set up their facilities in high growth and developing countires’ markets like ME and Africa. the competition the domestic manufacturers will continue to enjoy the market penetration due to their pragmatic quality and cost control as well as innovative marketing skills. SADAR. oil & petroleum plants are returning to its vibrant expansionary phase and responding as the demand multiplier for power cables segment. at the same time.S. Their activities are focused on the high-end-product market segment. defence.SMB PROJECTS ABSOLUTE TECHNOLOGIES balancing the inter-state power demand. A recent study undertaken by the Indian Electrical & Electronics Manufacturers’ Association (which surveyed the opinions of SEBs. Cell : +91 – 9860240852 11 . 2. have not yielded confidence in terms of reliability & quality expectations which is deterrent to their market penetration strategy. SADAR. a few leading Chinese manufacturers have sprung into action in the Indian market space. Major Uses and Applications of Wires and Cables: • Appliance wire MARKETING OFFICE : 7 RESIDENCY ROAD. The Renminbi (CNY) which strongly believed by all economies to be undervalued. from the experience factor. The Industry has made a representation to the Government to provide level playing field to the Industry.) PH : 0712 – 2565152. is giving the Chinese manufacturers an unfair advantage. AKOLA ROAD. especially in power equipments.3 A Survey of Trends. many Indian customers have realized that the Chinese manufactured goods.SMB PROJECTS ABSOLUTE TECHNOLOGIES as well as beyond the national boundaries and also upgrading themselves in the higher level of 66kV to 132kV. low tension and high tension power cables through 2010 and beyond. large contractors and power cable manufacturers) projected a compound annual growth rate of 15% for high quality. OPP ASHOKA RESTAURANT. hurting the Indian Industry. KHAMGAON – 444 303 ( M. Currently.S. Innovations and Opportunities The following report has shown some of the trends driving wire and cable opportunities in India today. These manufacturers are pitching their prices at competitive level to entice the customers. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. On the whole. SMB PROJECTS ABSOLUTE TECHNOLOGIES • Automotive wire . KHAMGAON – 444 303 ( M.) PH : 0712 – 2565152. SADAR.S. OPP ASHOKA RESTAURANT. Power Cables • Control cables • Communication cables • Industrial and transportation cables • Plenum cables MARKETING OFFICE : 7 RESIDENCY ROAD. AKOLA ROAD. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. Cell : +91 – 9860240852 12 . 1% annually². coupled with government reforms designed to increase the availability of affordable electricity. 2. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.3.S. Cell : +91 – 9860240852 13 . Electricity is a key driver of this growth.) PH : 0712 – 2565152. AKOLA ROAD.2 Two Indias MARKETING OFFICE : 7 RESIDENCY ROAD. its capacity for electricity generation needs to double to 200. with demand for electrical energy now growing at 7.SMB PROJECTS ABSOLUTE TECHNOLOGIES 2. SADAR. is presenting enormous opportunities for wire and cable manufacturers in India. India is the second-fastest growing major economy in the world¹. To sustain the country’s economic growth.4% for the fiscal year 2006–2007. KHAMGAON – 444 303 ( M. With a gross domestic product (GDP) growth rate of 9.000 mega-watts (MW) by 2012².1 Market Trends : Red-hot economic growth. OPP ASHOKA RESTAURANT.3. And with an estimated 1. Cell : +91 – 9860240852 14 . KHAMGAON – 444 303 ( M.SMB PROJECTS ABSOLUTE TECHNOLOGIES Delivering electricity where and when it is needed poses a massive challenge for those in India’s public and private sector power industry. OPP ASHOKA RESTAURANT. about 56% of households have access to electricity but urban access is at 82% while rural access is still only at 44%. reliability and quality are matters of great concern. The bulk of the transmission and distribution functions are managed by state utilities. Currently the private sector accounts for 14% of electrical power generation. 2. While the availability of electricity has increased dramatically since its independence in 1947.) PH : 0712 – 2565152.S. has a growing presence in distribution and is making an entry into transmission. annual per capita consumption of electricity (at about 580 kWh) is among the lowest in the world³.136 billion people. An important shift is the increasing role of the private sector. are responsible for ensuring that all citizens of India have access to reliable and affordable electricity. According to the 2001 India Census. AKOLA ROAD. SADAR. Currently. the state governments account for 52% of electrical power generation and the central government 34%4. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.3 Power Players Two levels of government.3. MARKETING OFFICE : 7 RESIDENCY ROAD. demand has consistently outstripped supply and there is still a serious dichotomy in the balance of supply to urban and rural parts of India. state and central. Even where electricity is available. OPP ASHOKA RESTAURANT.SMB PROJECTS ABSOLUTE TECHNOLOGIES 2. Cell : +91 – 9860240852 15 .5 End Users Demand Long-Term Performance One of the most significant trends in the wire and cable industry worldwide is end user demand for technology solutions that improve system performance. there is an imperative to go beyond ‘just meeting minimum costs.3. The vast majority of this power loss comes from inefficient power grids. MARKETING OFFICE : 7 RESIDENCY ROAD. Indian utilities are starting to work much more closely with cable manufacturers and materials providers. It is principally because of the increased focus on wire and cable quality and longevity that polyethylene insulation is increasingly specified over incumbent materials. As utilities install more and more cables underground. KHAMGAON – 444 303 ( M. Some states like Jammu and Kashmir and Orissa have transmission and distribution losses of more than 45%. 2. and increase the reliability of power delivery. AKOLA ROAD.3. This is very much the case in India. As an international comparison China has total losses of less than 10%5. SADAR. requiring colossal capital investments.S.4 Better cables mean better reliability Power losses in India continue to hover far above global standards. To achieve these solutions. on average. optimise system cost. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. India transmission and distribution losses are an average of 21%. is due to theft. Only 10% of power loss in India.) PH : 0712 – 2565152. Because energy resources are unevenly distributed across the country. The type of PE most often used as an insulation material in Indian wire and cable is cross-linkable polyethylene or XLPE. which bodes well for experienced. Cell : +91 – 9860240852 16 . AKOLA ROAD. KHAMGAON – 444 303 ( M.6.7 New Technologies MARKETING OFFICE : 7 RESIDENCY ROAD. 2. PE strong in power cable insulation and telecommunication cables The excellent insulation characteristics of polyethylene have made it the compound of choice in the manufacture of communications cables.S.6 Government reform is changing the electricity market The Indian government’s ambitious plan (entitled “Power for all by 2012”) to provide dependable power to all regions of the country by 2012 will require a 100.3. well suited for underground cables.SMB PROJECTS ABSOLUTE TECHNOLOGIES 2. 2. quality focused wire and cable manufacturers. and a preferred choice in power cable manufacturing.3.000 MW increase in generation capacity and a massive expansion of the regional and four inter-regional distribution systems. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. electricity will need to be carried great distances in some instances. which is very robust and has very low water vapour transmission rate. OPP ASHOKA RESTAURANT.) PH : 0712 – 2565152. SADAR.3. also reflected in India. for example) and attempts to ‘monitor’ system performance continuously. Cable specifications: India Category Indian Specification No Content/subject with year I. Plastics IS: 5831-1984 PVC Insulation PVC Insulated Sheath IS: 694-1990 cables MARKETING OFFICE : 7 RESIDENCY ROAD.S. OPP ASHOKA RESTAURANT.SMB PROJECTS ABSOLUTE TECHNOLOGIES A key global trend in the wire and cable industry. AKOLA ROAD. Cell : +91 – 9860240852 17 . is the demand for robust cable designs.4 Standards Wire and cable standards within India can be broadly compared to International Electro-technical Commission (IEC) standards. along with efforts to use combinations of power and communication cables in the same system (duct banks. SADAR. There is also increased use of cable diagnostic techniques to manage aging cable replacement programs. 2.) PH : 0712 – 2565152. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. KHAMGAON – 444 303 ( M. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. KHAMGAON – 444 303 ( M.Part II-1985 XLPE insulated with PVC sheathed cables from 3.Part III-1993 XLPE insulated with MARKETING OFFICE : 7 RESIDENCY ROAD.1 KV IS: 1554 .1 KV IS: 1554 -(Part II) 1988 PVC Insulated (Heavy duty) cables up to from 3.3 KV-33 KV IS: 7098.) PH : 0712 – 2565152.SMB PROJECTS ABSOLUTE TECHNOLOGIES up to 1. SADAR.(Part I) 1988 PVC Insulated (Heavy duty) cables up to 1.S.3 KV-11 KV IS: 7098.Part I-1988 XLPE insulated with PVC sheathed cable up to 1. OPP ASHOKA RESTAURANT. Cell : +91 – 9860240852 18 . AKOLA ROAD.1 KV IS: 7098. 3 KV-33 KV 2.S.) PH : 0712 – 2565152.SMB PROJECTS ABSOLUTE TECHNOLOGIES Thermoplastic sheathed cables from 66 KV-220 KV II.4. Cell : +91 – 9860240852 19 .1 KV IS: 9968-Part II 2002 Elastomeric insulated cables from 3.1 Cable application standards : IS: 14255-1995 Aerial bunch cable up to 1. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. Elastomer IS: 6380-1984 Elastomeric insulation and sheath IS: 9968-Part I 1988 Elastomeric insulated cables up to 1. AKOLA ROAD. OPP ASHOKA RESTAURANT.2 Testing Standard : IS 10810 Different parts for different testing MARKETING OFFICE : 7 RESIDENCY ROAD. SADAR.1 KV IS: 14494-1998 Mining cables IS: 2465-1984 Motor vehicle cables IS: 5950-1984 Short firing cables IS: 9857-1990 Welding cables 2.4. KHAMGAON – 444 303 ( M. for power transmission and distribution • Industrial power cables The power cable compounds should conform to the following parameters: • Increased longevity with tree retardant cross linkable polyethylene (TR. Cell : +91 – 9860240852 20 . toughness and excellent moisture barrier properties for jacketing 2. flexibility.2 For Telecommunications : The materials for telecommunication application must meet stringent quality and performance standards.5.5. OPP ASHOKA RESTAURANT.XLPE) insulation • Improved ease of installation and better system protection due to excellent jacketing materials • Enhanced transmission efficiency using super smooth. cross-linkable polyethylene (XLPE) insulation • Greater protection because of excellent environmental stress crack resistance (ESCR).) PH : 0712 – 2565152. extra-clean semi-conductive shields. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. AKOLA ROAD.1 For Power Cable Power cable markets include: • Underground power cables • Overhead power cables • Urban and rural electric utilities. SADAR.SMB PROJECTS ABSOLUTE TECHNOLOGIES 2.S.5 Innovative Wire & Cable Solutions for India 2. KHAMGAON – 444 303 ( M. This portfolio MARKETING OFFICE : 7 RESIDENCY ROAD. KHAMGAON – 444 303 ( M. OPP ASHOKA RESTAURANT.) PH : 0712 – 2565152. high-speed insulation materials for Category 5 and 6 local area network (LAN) applications • Well-established performance of low-loss physical foaming compounds for coaxial cable applications • Die drool-resistant jacket materials with excellent balance of physical and electrical properties and robust performance • Low shrink fibre optic cable (FOC) jacketing materials with excellent balance of physical and electrical properties and robust performance • Broad range of coated metals providing excellent environmental and physical protection MARKETING OFFICE : 7 RESIDENCY ROAD.S.SMB PROJECTS ABSOLUTE TECHNOLOGIES provides consistent products that help maximise value and attain lower system costs for the following markets: • Copper cable for telephone and LAN applications • Fibre optic and ocean cable • Coaxial cable for television and wireless telephone • Signal/security wires Some of the benefits delivered by telecommunications cable materials from Dow Wire & Cable include: • Highly stabilised foam/skin twisted pair insulation system • High-speed insulation materials with excellent surface smoothness • Low-shrink. Cell : +91 – 9860240852 21 . AKOLA ROAD. SADAR. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. ) PH : 0712 – 2565152. Cell : +91 – 9860240852 22 . KHAMGAON – 444 303 ( M. OPP ASHOKA RESTAURANT. Quality Standards continues… 3. QUALITY STANDARDS MARKETING OFFICE : 7 RESIDENCY ROAD.S. SADAR. AKOLA ROAD. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.SMB PROJECTS ABSOLUTE TECHNOLOGIES …. ) PH : 0712 – 2565152. Armour: Steel wire armour provides mechanical protection. KHAMGAON – 444 303 ( M. Class 2 refers to rigid stranded copper conductors as stipulated by British Standard BS EN 60228:2005) Insulation: Cross-linked polyethylene (XLPE) is used in a number of power cables because it has good water resistance and excellent electrical properties.and is found in underground systems. which means the cable can withstand higher stresses. SADAR.S. power networks and cable ducting. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. OPP ASHOKA RESTAURANT. [4] The armouring is normally connected to earth and can also be used as the circuit protective conductor ("earth wire") for the equipment supplied by cable.SMB PROJECTS ABSOLUTE TECHNOLOGIES Steel Wire Armoured (SWA) Cable 3. be buried directly and used in external or underground projects. is a hard-wearing power cable designed for the supply of mains electricity. MARKETING OFFICE : 7 RESIDENCY ROAD.which include 11kV Cable and 33kV Cable . It is one of a number of armoured electrical cables . AKOLA ROAD. commonly abbreviated as SWA.1 Construction of a cable : Steel Wire Armoured Cable. Insulation in cables ensures that conductors and other metal substances do not come into contact with each other. Cell : +91 – 9860240852 23 . Bedding: Polyvinyl chloride (PVC) bedding is used to provide a protective boundary between inner and outer layers of the cable. The typical construction of an SWA Cable can be broken down as follows: Conductor: consists of plain stranded copper (cables are classified to indicate the degree of flexibility. SMB PROJECTS ABSOLUTE TECHNOLOGIES Sheath: a black PVC sheath holds all components of the cable together and provides additional protection from external stresses.is detrimental for the breakdown characteristics of the cable. Any defect of these types shortens the voltage life of the cable which is supposed to be in the order of 30 years or more. Power Cable and Booklet Armoured Cable. SADAR.[6] any fission. described above. without even protrusions as small as some microns. Secondly. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. Cooperation between cable-makers and manufacturers of materials has resulted in grades of XLPE with tight specifications about the number and size of foreign particles per pound or per kilogram. The PVC version of SWA Cable. The development of extruders for plastics extrusion and cross-linking has MARKETING OFFICE : 7 RESIDENCY ROAD. During the development of the HV insulation. applies to a wide range of cables including 6381Y. OPP ASHOKA RESTAURANT. meets the requirements of both British Standard BS5467 and International Electrotechnical Commission standard IEC 60502. The name Power Cable.S. two characteristics proved to be paramount. the insulation must be free of inclusions. These layers must be absolutely smooth.) PH : 0712 – 2565152.of the same micro-dimensions as above . SWA Cable can be referred to more generally as Mains Cable. NYY-J and 6491X Cable. Armoured Cable. which has taken about half a century. NYCY. AKOLA ROAD. Further the fusion between the insulation and these layers must be absolute. however. air-pocket or other defect . [8] Packing the raw material and unloading it within a cleanroom environment in the cable-making machines is required. the introduction of the semiconducting layers. It is known as SWA BS5467 Cable and it has a voltage rating of 600/1000V. cavities or other defects of the same sort of size. Cell : +91 – 9860240852 24 . KHAMGAON – 444 303 ( M. First. S. ITD : 113 . Cable Types Manufacturing Range Relevant Specification PVC Power Cables 1. packing to after-sales service. 3.B. SADAR. 129 –C Flexible and Armoured MARKETING OFFICE : 7 RESIDENCY ROAD. producing. Each lot of the cables and wires.) PH : 0712 – 2565152. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. IS : 155 Pt I / 88 PVC Flexible Cables Upto Multi Core .C. unprotected trade environment and freedom of imports of domestic and industrial products from any part of the World demand a perfect quality control system from material selecting.300 Sq. mm.SMB PROJECTS ABSOLUTE TECHNOLOGIES resulted in cable-making installations[9] for making defect-free and pure insulations 3. OPP ASHOKA RESTAURANT. 3/20. inspection. rather each roll of products should be under careful quality control checks and inspection according to relative ISO standard or customer's detailed requirements. 113 .300 Sq. PVC cables are listed below with broad categorization.2 SPECIFICATIONS 3. 114 .2 Quality Policy & Processes : Global Competitive atmosphere.24c X 120 Sq. Cell : +91 – 9860240852 25 .1 Low Voltage Cables : The applicable quality standards to LT. The project shall obtain an ISO 9001:2000 certification right from its inception to build a brand image not only for the domestic but also for international market. CONF. AKOLA ROAD.2. IS : 155 Pt I / 88 PVC Control Cables Upto 61 Core . KHAMGAON – 444 303 ( M. IS : 694 / 90 PVC House 1/18. CONF. 7/20 Wiring Cables AS PER BS: 2004 Telephone Cables CONF. mm. mm CONF.B.5 . 6.5 Solid 2.3 and 4 Cores upto 50 Sq.5 1.5 to 10 Solid / Stranded 10 and Above 16 and Above Stranded Core Identification . NAGPUR – 440 001 REGD OFF : HIRA NAGAR. 2. Red and Black 3. 2. Blue and Black. IS 694 / 90 Railway Signaling Screened & Upto 61 Cores of 1. MARKETING OFFICE : 7 RESIDENCY ROAD.1 KV Multicore upto 500 Sq. of Cores Colors of Cores 1. 2. No. Grey and Black.) PH : 0712 – 2565152. Blue. 3. mm. mm.1 KV 1S : 1554 ( PART . mm.Cores are identified by the colour scheme of PVC insulation. Black..5 to 6 2. Yellow or Blue. ANY OTHER CABLES ANY SIZE REQUIREMENT AS PER CUSTOMER Conductors . mm. Blue and Blue. Red. Cables 1. Yellow.5 Sq. and Above Two Adjacent cores (counting core and direction core) in each layer are colored Blue & Yellow respectively and remaining cores are Grey.The Conductors are made from Aluminium of H2 or H4 grade or with high conductivity copper as per IS : 8130 . Conductor 1.and Single Core upto 1000 Sq. 1S : 1554 ( PART .SMB PROJECTS Submersible Cables ABSOLUTE TECHNOLOGIES CONF. Red. BS : 2316 .5 or 4.1 ) Single Core upto 630 Sq.10 Sq. And flexible PVC Insulated and IS : 694 Cables 1. MIL C – 17 Twin Flat Cables CONF. Yellow. Red. mm Unscreened Cables 1.S.1 ) FRLS PVC Single Core upto 1000 Sq. mm Weather Proof As per Customer's requirement Cables CONF. The construction of the conductor are as under : Nominal Cross Sectional Area Copper mm 2 Aluminium mm2 Construction 1. mm.1 KV IRS : 35 IRS : 63 Heat Resisting PVC Cable with Al.5 Sq.1 KV Sheathed Cables upto 50 Sq.5 core cable is Black ) 5. mm. ASTM.1984. Cell : +91 – 9860240852 26 . AKOLA ROAD. mm Coaxial Cables RG & UR Series CONF. mm. mm. Copper Multicore upto 500 Sq. mm. SADAR. OPP ASHOKA RESTAURANT. Light Duty PVC Flexible unsheathed upto 50 Sq. KHAMGAON – 444 303 ( M. ( Reduce neutral core in 3. Red. IS 694 / 90 Upto 3c x 50 Sq. IS 694 / 90 Upto 3c . 2 PVC CABLES : Other relevant standards: 1.3. IS . PVC Insulated. IS .t. KHAMGAON – 444 303 ( M.1 Climatic Conditions: MARKETING OFFICE : 7 RESIDENCY ROAD.5831 of 1984 Re-affirmed 1991 3. OPP ASHOKA RESTAURANT.SMB PROJECTS ABSOLUTE TECHNOLOGIES 3.10418 of 1982 (For wooden Drums) 4C Aluminium/Copper Conductor. Cell : +91 – 9860240852 27 .) PH : 0712 – 2565152.10462 of 1983 (Part-1) 8. AKOLA ROAD. IS – 3975 of 1979 (Test for armouring) 7.2.pvc insulated twin core 2.10810 of 1984 (Methods of test for cable) Re-affirmed – 1991 5. testing at works. supply and delivery of armored LT PVC insulated and PVC sheathed cables. IS – 1554 of 1988 6.8130 of 1984 " 4. IS . PVC Sheathed Cable Type: AYFY/AYWY/YFY/YWY 3. IS . IS . Normally specification covers Manufacture. IS . Armoured.5mm² cable with round aluminium conductor yellow sheathed.S.1554 of 1988 (part-1) 2.5mm² of H2 Grade aluminum or copper conductors 3. SADAR. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.3 Technical specification of armoured 1100 volts l. for single or multi core 2. SMB PROJECTS ABSOLUTE TECHNOLOGIES The armored L. d) No. AKOLA ROAD. KHAMGAON – 444 303 ( M.) PH : 0712 – 2565152. Desert. Cell : +91 – 9860240852 28 . PVC cables are required to be laid outdoors either for giving power supplies to domestic and commercial consumers.4.3. TEST FOR ARMOUR WIRES MARKETING OFFICE : 7 RESIDENCY ROAD. expose to atmosphere in a climatic condition as maintained above 3.e.4 DETAILS OF ROUTINE TEST & TYPE TEST FOR PVC CABLES : 3.of tropical monsoon months : 3 (Three) e) Max.1 ROUTINE TEST SR NO NAME OF TEST 1 CONDUCTOR RESISTANCE TEST 2 HIGH VOLTAGE TEST 3 ANY OTHER INFORMATION 3. hung. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. Wind pressure : 150 Kg/cm² f) Average annual rainfall : 750/800mm g) Average thunderstorm base : 15 Per annum.2 Installations: These cables are required to be laid indoor or outdoor between LT Distribution Poles and the consumer’s premises i. as LT overhead lines supported between poles and houses/shops.4. OPP ASHOKA RESTAURANT. Commercial establishment. a) Temperature Variation : 5ºC to 55ºC b) Relative humidity : Up to 95% c) Altitude : 0 to 1000 Mtrs. SADAR. Heavily/moderately polluted and normal Atmosphere. These cables are required to be laid overhead.S. chemically polluted.T. h) Terrain : Coastal. saline.2 TYPE TESTS SR NO NAME OF THE TEST 1 TENSILE TEST FOR ALUMINIUM 2 WRAPPING TEST (ALLUMINIUM) 3 CONDUCTOR RESISTANCE TEST 4. The normal climatic conditions are as under. 3. OPP ASHOKA RESTAURANT. TEST FOR BLEEDING AND BLOOMING OF PIGMENTS 8 INSULATION RESISTANCE TEST 9 HIGH VOLTAGE TEST(WATER IMMERSION) 10 FLEMIBILITY TEST 11 THERMAL STABILITY TEST 3.S. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. A cross section of XLPE cable MARKETING OFFICE : 7 RESIDENCY ROAD.) PH : 0712 – 2565152. Cell : +91 – 9860240852 29 .SMB PROJECTS ABSOLUTE TECHNOLOGIES 5. it is pertinent to cover these cables. KHAMGAON – 444 303 ( M.5 XLPE CABLES : This being the most commonly manufactured type of cables now in vogue. quality and specifications in greater details. TEST FOR THICKNESS OF INSULATION AND SHEATH 6 PHYSICAL TESTS FOR INSULATION AND SHEATH 7. SADAR. AKOLA ROAD. OPP ASHOKA RESTAURANT. KHAMGAON – 444 303 ( M. Cell : +91 – 9860240852 30 . AKOLA ROAD.S.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD. SADAR. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.) PH : 0712 – 2565152. KHAMGAON – 444 303 ( M. SADAR. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.S.) PH : 0712 – 2565152. AKOLA ROAD. Cell : +91 – 9860240852 31 .SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD. OPP ASHOKA RESTAURANT. SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD. KHAMGAON – 444 303 ( M. SADAR.S. OPP ASHOKA RESTAURANT. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. AKOLA ROAD.) PH : 0712 – 2565152. Cell : +91 – 9860240852 32 . Cell : +91 – 9860240852 33 . SADAR.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.) PH : 0712 – 2565152. KHAMGAON – 444 303 ( M. AKOLA ROAD. OPP ASHOKA RESTAURANT.S. OPP ASHOKA RESTAURANT.S. Cell : +91 – 9860240852 34 . AKOLA ROAD. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. SADAR. KHAMGAON – 444 303 ( M.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD.) PH : 0712 – 2565152. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.S.) PH : 0712 – 2565152. OPP ASHOKA RESTAURANT. Cell : +91 – 9860240852 35 . AKOLA ROAD. SADAR. KHAMGAON – 444 303 ( M.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD. ) PH : 0712 – 2565152. OPP ASHOKA RESTAURANT. SADAR. Cell : +91 – 9860240852 36 . NAGPUR – 440 001 REGD OFF : HIRA NAGAR.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD.S. KHAMGAON – 444 303 ( M. AKOLA ROAD. Cell : +91 – 9860240852 37 . KHAMGAON – 444 303 ( M.2 High Voltage XLPE Cables : MARKETING OFFICE : 7 RESIDENCY ROAD.) PH : 0712 – 2565152. SADAR. AKOLA ROAD. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.S. OPP ASHOKA RESTAURANT.2.SMB PROJECTS ABSOLUTE TECHNOLOGIES 3. AKOLA ROAD. OPP ASHOKA RESTAURANT.S. KHAMGAON – 444 303 ( M. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.) PH : 0712 – 2565152.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD. SADAR. Cell : +91 – 9860240852 38 . SADAR. OPP ASHOKA RESTAURANT. KHAMGAON – 444 303 ( M. AKOLA ROAD.) PH : 0712 – 2565152.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD.S. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. Cell : +91 – 9860240852 39 . SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD.) PH : 0712 – 2565152. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. SADAR. AKOLA ROAD. Cell : +91 – 9860240852 40 . OPP ASHOKA RESTAURANT. KHAMGAON – 444 303 ( M.S. SADAR. AKOLA ROAD.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD. Cell : +91 – 9860240852 41 . NAGPUR – 440 001 REGD OFF : HIRA NAGAR.S. KHAMGAON – 444 303 ( M. OPP ASHOKA RESTAURANT.) PH : 0712 – 2565152. ) PH : 0712 – 2565152. SADAR. KHAMGAON – 444 303 ( M. Cell : +91 – 9860240852 42 . OPP ASHOKA RESTAURANT. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.S.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD. AKOLA ROAD. SADAR.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD. KHAMGAON – 444 303 ( M. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. Cell : +91 – 9860240852 43 . OPP ASHOKA RESTAURANT.S. AKOLA ROAD.) PH : 0712 – 2565152. SADAR. OPP ASHOKA RESTAURANT. AKOLA ROAD.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD. Cell : +91 – 9860240852 44 .) PH : 0712 – 2565152.S. KHAMGAON – 444 303 ( M. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. 50 43 29 14 2.30 31.12 RABBIT 50 52.48 6 2.27 318 215 103 0.79 .83 91.5 597.2792 32.394 7.09 1 4. (mm) (mm) Kg/Km Kg/Km Kg/Km MOLE 10 10.9289 11.88 1282 1119 163 0.88 73 49.97 ROSE 18 18.09 12.59 7. at 20 Breaking Area degC Load Conductor Conductor (mm) (Sq.61 WEASEL 30 31.60 12.53 7 3.16 438 289 0.50 7 1.74 SQUIRREL 20 20.0 118.41 WOLF 150 158.9 484.33 85 58 27 1.1 261.SMB PROJECTS ABSOLUTE TECHNOLOGIES ACSR Conductors and Technical Data CONSTRUCTION FOR ALL ALUMINIUM CONDUCTOR STEEL REINFORCED AS PER IS:398 (PT .25 RACOON 80 78. KHAMGAON – 444 303 ( M.5 23.07311 ZEBRA 420 428.00 7 3.05 214 145 69 0. SADAR.60 MORCULLA 560 562.5 6 4.1 425.34 588.61 36.11 6. ST. DIA NO DIA Total AL.1 194.88 6 2.96 26.15 394 288.00 21.59 7 2.7 42 4. AKOLA ROAD.7 0.50 - 1.13 727 PANTHER 200 212.62 1621 1182 439 0. Cell : +91 – 9860240852 45 88.59 1 2.53 31.06868 130.3712 26.18 7 3. OPP ASHOKA RESTAURANT.5 387.11 1 2.) (MAX) Nominal Sectional NO.70 6 3.77 1998 1463 535 0.5524 18.I) 1996 No of wire in Conductor 7 Construction 1+6 LAY RATIO FOR EACH LAYER 6 WIRE (ST) 6 WIRE (AL) 8 WIRE (AL) 12 WIRE (AL) 14 WIRE (AL) 18 WIRE (AL) 20 WIRE (AL) 24 WIRE (AL) - 10 to 14 - - - - - - 13 1+6+12 13 to 28 10 to 14 - - - - - - 37 1+6+12+18 13 to 28 - - 10 to 16 - 10 to 14 - - 49 1+6+12+14+20 13 to 28 - 10 to 17 - 10 to 16 - 10 to 14 - 61 1+6+12+18+24 13 to 28 - - 10 to 17 - 10 to 16 - 10 to 14 BASIC DATA FOR ALL ALUMINIUM CONDUCTORS STEEL REINFORCED AS PER IS 398 (PART -II): 1996 CODE WORD Aluminium Area Total Stranding and Wire Overall WEIGHT MASS Resistance Ultimate Sq mm Sectional Diameter Dia.97 6 4.53 10.32 MOOSE 520 528.5 30 3.1390 89.5 0.72 7 1.05231 120.S. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.91 DOG 100 105.18 28.2 42 3.7 591.98 24.00 976 KUNDAH 400 404.5 1.88 61.77 128 87 41 0.) PH : 0712 – 2565152.96 1 1.96 5.780 3.618 6.1871 67.57 14.59 18.50 4.05595 159.67 MARKETING OFFICE : 7 RESIDENCY ROAD.68 1781 1553 228 0.35 1 3.3 105.5 54 3. approx Ohms/Km (KN) (AL) (ST) mm.9 30 2.0 54 3.13 7 2.10 21.37 6 1.12 6 1. OPP ASHOKA RESTAURANT.67 7 7 7 7 7 7 3.27 4.54 7 1.00 1 3.2214 4638 80 128.70 39.99 4.00 462.16 25.40 537.80 30 2.37 78.3620 0.62 6 2.97 27.2221 5758 110 179.21 30.20 12 2.0777 0.86 521 365 156 0.80 588.35 2. MARKETING OFFICE : 7 RESIDENCY ROAD.10 30 3.48 493 360 133 0. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.1223 10210 258.4565 0.22 111.10 247.50 7 4.1589 7950 232.10 419.95 11.26 1097 659 438 0.44 106 171 255 542 303 339 385 1492 1726 1977 2196 1804 135 896 1036 1188 1320 1318 92 596 690 789 876 486 43 0.50 33.56 127.58 74.0980 0. AKOLA ROAD.27 4.66 1 3.50 400.98 13.50 3.70 464.75 7 2.35 23.90 15.79 7 2.71 3.18 of IS 1554 (Part-I/1988 ).45 1219 734 485 0.3841 0.01 22 49 125 36.10 161.60 196. (mm (mm Kg/K Kg/K Kg/K (MAX) ) ) m m m GOPHER FERRET MINK HORSE BEAVER OTTER CAT 16 25 40 42 45 50 55 LEOPAR D COYOTE 80 129.67 7.3977 0.35 7 3.10 326.50 3.22 6 30 30 30 30 54 6 3.7857 0.92 14.32 71.89 31.79 87.3434 0.S.50 30.36 49.50 185 225 260 300 300 20 316.0612 0.36 16.1451 1313 6664 8559 Packing and Marking/Embossing Requirement for PVC Cables : The LT PVC cable shall be wound on a wooden drum of 1000 meters length. KHAMGAON – 444 303 ( M.80 30 2.91 6 4.22 1 4.99 1 3.18 7 3. DIA NO DIA Total AL.21 42.0611 0.53 6 3.0898 0.30 6 4.18 22.00 73.60 26 2.76 15.79 19.97 12.71 3.28 7 1.36 7 2.92 6 2.20 30 2.40 TIGER LYNX LION BEAR GOAT SHEEP DEER FLK CAMEL SPARRO W FOX GUINEA LARK 72 34 116 55 173 82 204 338 205 98 230 109 261 124 1.50 366. SADAR.98 6 3. marking should be done on the label attached to be each drum as per Clause No.3020 952 1503 2207 6108 2613 2923 3324 5.87 63.92 7 2.30 465.90 30 3.60 529.20 12 2. ST.00 10.35 2.) PH : 0712 – 2565152.79 8.92 20.15 8.36 1 2.6795 0.66 13.65 6 3.90 41.1102 11310 140 160 25.99 97.66 116.8578 13780 15910 18230 20240 14750 1208 149 101 48 590 224 366 922 556 366 0.79 7 2.0678 0.93 29.92 7 2.52 604 363 241 0.70 148.53 844 506 338 0.2193 4137 80 128. Cell : +91 – 9860240852 46 .85 94.50 293.07 82.08 9.00 226.50 151.99 4.SMB PROJECTS ABSOLUTE TECHNOLOGIES BASIC DATA FOR ALL ALUMINIUM CONDUCTORS STEEL REINFORCED AS PER IS 398 (PART -II): 1976 CODE WORD Nominal Sectional Conduct Stranding and Conduct WEIGHT MASS Resistanc Ultimat Equivale Aluminiu or Wire Diameter or e e nt m Area Diamete at 20 Breakin Copper Area r degC g Load Conducto Conduct Area (Ohms/K (KG) r (AL) or (ST) m) NO. Instruments USA Rheometer : Monsanto Ltd. Ozone Concentration Test Equipment : Gorden Solution India Escr Test Chember : Davenport Ltd. the inside surface of the drums shall have the protective layer of varnish/paint to protect it from white ants.A. U.) PH : 0712 – 2565152.6 IMPORTANT TESTING QUALITY ASSURANCE : 3.SMB PROJECTS ABSOLUTE TECHNOLOGIES The wooden drums shall be as per IS: 10418/1982. AKOLA ROAD. SADAR. Uk Ultra Low Temp Cabinet : Revco USA Accelerated Weathering Tester : Q Panel Co USA MARKETING OFFICE : 7 RESIDENCY ROAD. Instruments USA Differential Scanning Calorimeter : T. Similarly. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. The outer surface of the drums shall be painted with white Aluminum paint.6.K. 3.A.S. The ends of the cable shall be sealed by means of non-hydroscopic sealing materials.1 Testing Equipment MACHINES USED FOR Suppliers Tensile Testing Machine : Instron Ltd.Uk Thermo Gravimetric Analyser : T. KHAMGAON – 444 303 ( M. Cell : +91 – 9860240852 47 . OPP ASHOKA RESTAURANT. ) PH : 0712 – 2565152. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.A.SMB PROJECTS ABSOLUTE TECHNOLOGIES Infrared Spectrometer : Perkin Elmer USA Fourier Transform Infrared Spectrometer : Perkin Elmer USA High Performance Liquid Chromatograph : Perkin Elmer USA Atomic Absorption Spectrometer : Perkin Elmer USA Cold Elongation Test Apparatus : Lab Tech India Multi Cell Air Oven : Wallace UK Air Oven : Barlow Whitney UK 3. KHAMGAON – 444 303 ( M.Associate India Swedish Chimney Test Set : Self Fabricated MARKETING OFFICE : 7 RESIDENCY ROAD. Cell : +91 – 9860240852 48 .6.S. OPP ASHOKA RESTAURANT. 2 FRLS / LSZH Test Facility Oxygen Index Test Equipment : Stanton Red-Croft UK Halogen Acid Gas Evoluation Test Set : S. AKOLA ROAD. SADAR. 4 Test Equipments (Electrical Testing) 80 kV.800 kVA Series Resonance Test Set Hipotronics Inc. Cell : +91 – 9860240852 49 .S. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.6. KHAMGAON – 444 303 ( M.3 Environmental Test Facility Organic Vapour Sampler : Enviotech Centre India Respirable Dust Sampler : Envirotech Centre India Stack Sampler : Enviotech Centre India 3.) PH : 0712 – 2565152. SADAR. AKOLA ROAD. OPP ASHOKA RESTAURANT. USA 300 kV.3500 kVA Series Resonance Test Set Hipotronics Inc USA MARKETING OFFICE : 7 RESIDENCY ROAD.6.SMB PROJECTS ABSOLUTE TECHNOLOGIES Flammability Test Set : Sew India Smoke Density Test Chamber : Ceast Italy Vertical Flame Test Apparatus : Yarsaley UK Toxicity Index Test Set : Fire Testing Equipment UK 3. 250 Pc Partial Discharge Detector Hipotronics Inc. USA 1000 kV. D.) PH : 0712 – 2565152.19500 kVA Series Resonance Test Set Hipotronics Inc USA 300 kV DC High Voltage Test Set Hipotronics Inc USA 40 kV DC High Voltage Test Set Bicco UK 50 kV AC Breakdown Tester Backman Instruments Inc.USA Pulse Discrimination Type P.1000 kVA Series Resonance Test Set Dielect China 650 kV. OPP ASHOKA RESTAURANT. AKOLA ROAD. KHAMGAON – 444 303 ( M. SADAR.S. Detector Hafley Switzerland 300 kV 250 Pc Partial Discharge Detector Hipotronics Inc. Cell : +91 – 9860240852 50 .SMB PROJECTS ABSOLUTE TECHNOLOGIES 100 kV. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. USA 100 kV.25 KJ Impulse Generator Hipotronics Test MARKETING OFFICE : 7 RESIDENCY ROAD. 120 KJ Impulse Generator Hafley Switzerland 5 Hz To 13 Mhz Impedance Analyser Hewlett Packard USA 300 Khz To 3 Ghz Networks Analyser Hewlett Packard USA 65 kV DC Impulse Type Fault Locator Cum HV Tester (Thumper) Biddle Instruments USA 300 kV Schering Bridge Tettex Instrument Switzerland 3. KHAMGAON – 444 303 ( M. in order to maintain a competitive edge in the cable marketing in India and abroad.S. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.) PH : 0712 – 2565152. SADAR. OPP ASHOKA RESTAURANT. AKOLA ROAD.7 CERTIFICATES OF QUALITY ASSURANCE : These types of accreditation is a must and will be done once the production has commenced from this project. Cell : +91 – 9860240852 51 .SMB PROJECTS ABSOLUTE TECHNOLOGIES Inc USA 2400 kV. MARKETING OFFICE : 7 RESIDENCY ROAD. KHAMGAON – 444 303 ( M.1 PROFILE OF PRODUCTION COMPLEX : The project would be raised on a plot of 65.000 sq. The plot will be taken in a proper location in Kerala State.0 BASIS & ASSUMPTIONS 4.SMB PROJECTS ABSOLUTE TECHNOLOGIES 4. feet area. AKOLA ROAD. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. SADAR. Cell : +91 – 9860240852 52 .) PH : 0712 – 2565152. The management is MARKETING OFFICE : 7 RESIDENCY ROAD. OPP ASHOKA RESTAURANT.S. core laying machine.000 sq. feet and a full fledged and a storage and dispatch section of around 15. which will be capitalized in the overall project cost and proposed to be taken as Promoters Share capital. The cost of 5000 sq. A compound wall of 8 feet height will be constructed for security reasons. The cost of land is Rs. 1. feet of production shed will be fabricated for housing the main plant and machineries.C. PVC extrusion plant.000 sq.33 KV. fee area within the boundary of the complex.500 KV.000 sq.11 KV. 400 Lakhs. Department is proposed with all modern equipments ( see Q. 4. armouring machine. 1. SADAR. all varieties : 110 V . feet building. An approximate 15. 6 mm2 to 300 mm2 3. Appx. KHAMGAON – 444 303 ( M.1 KV. size : 1 mm2 to 300 mm2 4.) PH : 0712 – 2565152.A. cost of production shed as well as that of boundary wall forms the part of capital expenditure along with that of Plant and machineries. size. Apart from this a full fledged Q.1 .S. stranding machine and bunching machine etc. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. AKOLA ROAD.1 .1.SMB PROJECTS ABSOLUTE TECHNOLOGIES also considering a unit in the free trade zone in UAE. Xlpe power cable. Cell : +91 – 9860240852 53 . PVC power cable. It is proposed to construct a production administrative block of 5. Control n Instument cable . OPP ASHOKA RESTAURANT. size 1 sq mm to 6 mm2 ( 100 cores ) The plant and machineries will consists of most modern cable making machines and the hi-tech testing equipments comprising Wire Drawing machines. Elastomer cable : 250 V . copper annealing machine. chapter for details ) MARKETING OFFICE : 7 RESIDENCY ROAD. Size : 10 sq mm to 630 sq mm 2.2 Production facilities : Production facilities will be so chosen so as to cater to mainly produce the following products range : 1. the project is expected to be extremely important in terms of regional development and creating good employment potential.) PH : 0712 – 2565152. In this report entire financing is assumed to be done from the promoters’ sources or through non – interest bearing funding through the community members / stake holders.4 Finances : As.S. SADAR. Cell : +91 – 9860240852 54 . subsidies. the Govt. OPP ASHOKA RESTAURANT. AKOLA ROAD.5 Availability of raw material : The major raw materials are Aluminum. Power back up ( A DG set ) shall be provided to continue production uninterruptedly during the outage or failure of industrial power supply from the state grid.3 WORKING : The plant is expected to work on 3 shifts basis and for at least 330 days per year. if available have to be availed. the required redundancy has been built in the plant design so that spare equipments are available to ensure continuous and un-interrupted production even when some of the equipments are taken off from the service for routine maintenance. 4. Chennai.SMB PROJECTS ABSOLUTE TECHNOLOGIES to conform to international quality standards and to obtain the ISO 9001 : 2000 certification. However. It will be brought from the domestic bulk suppliers through road / rail network from the main manufacturing centers like Bangalore. 4. as the area is prone to unscheduled load shedding. MARKETING OFFICE : 7 RESIDENCY ROAD. it is not considered at present and it may add to the cash flow in future years. 4. KHAMGAON – 444 303 ( M. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. Copper and PVC Compound. Therefore. Arrangement of Finances 5. Registration & other Formalities : 1 month 2.6 Availability of power & water : While Power may be drawn from the State Grid in case of exigencies.S. KHAMGAON – 444 303 ( M. The water availability may not pose any problem as the area is abundant in water resources and the ground water availability is not a problem.7 Implementation schedule : 1.) PH : 0712 – 2565152. Cell : +91 – 9860240852 55 . Arrangement of Power : 2 month 7.SMB PROJECTS ABSOLUTE TECHNOLOGIES Hyderabad and Mumbai. AKOLA ROAD. with a view to compete with leading domestic / international competitors. Preparation of Detailed Engg & Design: 3 month 4.shooting 2 month 4.7. Building construction : 3 months 6. 4. Erection of Plant & Machinery : 3 month 9. Trial production & : 1 month Trouble .1 CONCURRENT AND SEQUENTIAL ACTIVITIES : MARKETING OFFICE : 7 RESIDENCY ROAD. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. A minimum inventory equivalent to 30 days production shall be maintained and the bulk purchases shall be effected to get the economy of scale and to obtain minimum cost of production. OPP ASHOKA RESTAURANT. it is proposed to provide a suitable capacity DG set for emergency and essential power needs in case of prolonged outages. Procurement of Plant & Machinery: 4 month 8. 4. Purchase of land : 1 month 3. Appointment of staff & labor : 1 month 10. SADAR. S. OPP ASHOKA RESTAURANT. Cell : +91 – 9860240852 56 . NAGPUR – 440 001 REGD OFF : HIRA NAGAR. AKOLA ROAD. Commissioning.SMB PROJECTS ABSOLUTE TECHNOLOGIES Out of above listed activities. … Production & Technical Aspects follows …. Total Time And Arrangement of Finance. Procurement Of Plants & Machineries. Trial production. the activities can be divided and pursued into following concurrent and sequential project phases. Recruitment of Next 3 III Manpower.0 PRODUCTION & TECHNICAL ASPECTS 5. Commercial Production & Marketing months Thus. in order to minimize the overall implementation time.) PH : 0712 – 2565152. construction of compound 3 months wall Phase II Building Construction. SADAR. Detailed Engg. Arranging of Water & Power Next 4 Supplies months Phase Erection.1 Construction of a Cable : MARKETING OFFICE : 7 RESIDENCY ROAD. land Acquisition. 5. KHAMGAON – 444 303 ( M. the total time required for the commencement of commercial production: of power and control cables and other related range of products will be around 10 months. Phases Group of concurrent activities Phase I Registration. Bedding: Polyvinyl chloride (PVC) bedding is used to provide a protective boundary between inner and outer layers of the cable.and is found in underground systems. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. The typical construction of an SWA Cable can be broken down as follows: Conductor: consists of plain stranded copper (cables are classified to indicate the degree of flexibility. MARKETING OFFICE : 7 RESIDENCY ROAD. Insulation in cables ensures that conductors and other metal substances do not come into contact with each other. OPP ASHOKA RESTAURANT. Class 2 refers to rigid stranded copper conductors as stipulated by British Standard BS EN 60228:2005) Insulation: Cross-linked polyethylene (XLPE) is used in a number of power cables because it has good water resistance and excellent electrical properties. Cell : +91 – 9860240852 57 . KHAMGAON – 444 303 ( M. is a hard-wearing power cable designed for the supply of mains electricity. AKOLA ROAD.) PH : 0712 – 2565152. power networks and cable ducting. commonly abbreviated as SWA.which include 11kV Cable and 33kV Cable .SMB PROJECTS ABSOLUTE TECHNOLOGIES Steel Wire Armoured (SWA) Cable Steel Wire Armoured Cable.S. SADAR. It is one of a number of armoured electrical cables . Sheath: a black PVC sheath holds all components of the cable together and provides additional protection from external stresses. [4] The armouring is normally connected to earth and can also be used as the circuit protective conductor ("earth wire") for the equipment supplied by cable. more specific study reveals that the Raw Material compounds required for manufacturing Wires and Cables 5. KHAMGAON – 444 303 ( M.S. NYCY. The name Power Cable. AKOLA ROAD. PVC and XLPE granules wire and special quality rubber. which means the cable can withstand higher stresses.2. Armoured Cable. NYY-J and 6491X Cable. SWA Cable can be referred to more generally as Mains Cable. NORDEL™ Hydrocarbon Rubber. copper. supplies the famous branded raw materials like ENGAGE™ Polyolefin Elastomers. It is known as SWA BS5467 Cable and it has a voltage rating of 600/1000V. Power Cable and Booklet Armoured Cable. applies to a wide range of cables including 6381Y. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. however. OPP ASHOKA RESTAURANT. a leading company in the international market is Dow Chemical Commpany which through its Elastomer Division. and TYRIN™ Chlorinated Polyethylene. 5.2 Raw Materials: The main raw material for the proposed industry is aluminum. be buried directly and used in external or underground projects. SADAR.SMB PROJECTS ABSOLUTE TECHNOLOGIES Armour: Steel wire armour provides mechanical protection.) PH : 0712 – 2565152. described above. MARKETING OFFICE : 7 RESIDENCY ROAD. The PVC version of SWA Cable. Cell : +91 – 9860240852 58 .1 Elastomers for Wire and Cables The cable manufacturers normally access a wide portfolio of performance-enhancing elastomers: For example. However. meets the requirements of both British Standard BS5467 and International Electrotechnical Commission standard IEC 60502. low temperatures and weathering. reduces scrap and provides exceptional polymer cleanliness for use in low voltage (LV) and medium voltage (MV) compounds.) PH : 0712 – 2565152. just for illustration purposes. and colorability. AKOLA ROAD. NORDEL™ improves yield. • NORDEL™ Hydrocarbon Rubber products set high standards in ethylene propylene diene monomer performance. • TYRIN™ Chlorinated Polyethylene (CPE) materials can be used in wire and cable jacketing compounds to increase impact strength and resistance to ignition.S. The Dow Chemical Company is a pioneer of CPE Though. Produced using Dow’s INSITE™ Technology. OPP ASHOKA RESTAURANT. a typical manufacturer M/s Dow Chemical Company’s branded raw materials are described in the above paragraphs. heat. ENGAGE™ polymers offer exceptional combinations of flexibility and processability. SADAR. KHAMGAON – 444 303 ( M. ENGAGE™ polymers can be used to modify wire and cable compounds. low density.SMB PROJECTS ABSOLUTE TECHNOLOGIES • ENGAGE™ Polyolefin Elastomers bridge the gap between rubber and plastic. including flame retardant (FR) compounds. the list is by no means comprehensive and raw materials sourcing could be done from various manufacturers of domestic and international repute. or act as the primary polymer matrix. Cell : +91 – 9860240852 59 . chemicals. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. CABLE MANUFACTURING PROCESS MARKETING OFFICE : 7 RESIDENCY ROAD. Also produced using INSITE™ Technology. SADAR. coaxially arranged with respect to said male die (12). KHAMGAON – 444 303 ( M. Cell : +91 – 9860240852 60 . AKOLA ROAD.) PH : 0712 – 2565152.SMB PROJECTS Abstract: ABSOLUTE TECHNOLOGIES The present invention relates to a method for manufacturing a cable. said quantity being caused to vary during the manufacturing of the cable as a function of the actual extrusion speed. a conveying channel (20). at least one portion of which being defined between said male die (12) and said female die (13). OPP ASHOKA RESTAURANT. said cable comprising at least one transmissive element (3) and at least one coating layer (100) made of a polymeric material and arranged at a radially outer position with respect to the transmissive element (3). and b) controlling a cross-sectional area of said at least one portion of the conveying channel (20) in response to a detected quantity. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. The present invention further relates to an extrusion apparatus for carrying out said process.II) 85 MARKETING OFFICE : 7 RESIDENCY ROAD. the extrusion head (1) comprising: a male die (12). 5. The method comprises the steps of: a) feeding the polymeric material to an extrusion apparatus including an extrusion head (1).3 MANUFACTURING & CYCLE OF PRODUCTION Flow chart for manufacturing process & Quality Control Checks for XLPE cables conforming to IS : 7098 (Part . a female die (13).S. SMB PROJECTS ABSOLUTE TECHNOLOGIES 5. OPP ASHOKA RESTAURANT. SADAR. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. AKOLA ROAD.3 Flow Chart for Manufacturing Process & Quality Control Checks for Cables to IS-1554 (Part . KHAMGAON – 444 303 ( M. Cell : +91 – 9860240852 61 .S.I) MARKETING OFFICE : 7 RESIDENCY ROAD.) PH : 0712 – 2565152. ) PH : 0712 – 2565152. AKOLA ROAD. KHAMGAON – 444 303 ( M. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. OPP ASHOKA RESTAURANT. Cell : +91 – 9860240852 62 .SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD.S. SADAR. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. Cell : +91 – 9860240852 63 . KHAMGAON – 444 303 ( M. SADAR.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD.S. OPP ASHOKA RESTAURANT. AKOLA ROAD.) PH : 0712 – 2565152. Cell : +91 – 9860240852 64 .SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD.S. OPP ASHOKA RESTAURANT. SADAR. KHAMGAON – 444 303 ( M. AKOLA ROAD. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.) PH : 0712 – 2565152. AKOLA ROAD. KHAMGAON – 444 303 ( M. SADAR. Cell : +91 – 9860240852 65 . NAGPUR – 440 001 REGD OFF : HIRA NAGAR. OPP ASHOKA RESTAURANT.S.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD.) PH : 0712 – 2565152. ) PH : 0712 – 2565152.S. AKOLA ROAD. SADAR. Cell : +91 – 9860240852 66 . OPP ASHOKA RESTAURANT.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD. KHAMGAON – 444 303 ( M. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. AKOLA ROAD.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD. KHAMGAON – 444 303 ( M. OPP ASHOKA RESTAURANT. SADAR.) PH : 0712 – 2565152. Cell : +91 – 9860240852 67 .S. Cell : +91 – 9860240852 68 . AKOLA ROAD.) PH : 0712 – 2565152.SMB PROJECTS ABSOLUTE TECHNOLOGIES CURRENT RATINGS FOR HV XLPE CABLES: MARKETING OFFICE : 7 RESIDENCY ROAD. OPP ASHOKA RESTAURANT. SADAR. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.S. KHAMGAON – 444 303 ( M. AKOLA ROAD. OPP ASHOKA RESTAURANT. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. Cell : +91 – 9860240852 69 .) PH : 0712 – 2565152. KHAMGAON – 444 303 ( M. SADAR.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD.S. S. Cell : +91 – 9860240852 70 . KHAMGAON – 444 303 ( M. OPP ASHOKA RESTAURANT. SADAR.) PH : 0712 – 2565152. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. AKOLA ROAD.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD. KHAMGAON – 444 303 ( M.) PH : 0712 – 2565152.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD. Cell : +91 – 9860240852 71 . OPP ASHOKA RESTAURANT. SADAR. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.S. AKOLA ROAD. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.) PH : 0712 – 2565152.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD.S. Cell : +91 – 9860240852 72 . OPP ASHOKA RESTAURANT. KHAMGAON – 444 303 ( M. SADAR. AKOLA ROAD. AKOLA ROAD.) PH : 0712 – 2565152. SADAR.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD. KHAMGAON – 444 303 ( M. Cell : +91 – 9860240852 73 . NAGPUR – 440 001 REGD OFF : HIRA NAGAR. OPP ASHOKA RESTAURANT.S. SADAR. OPP ASHOKA RESTAURANT.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD. AKOLA ROAD. Cell : +91 – 9860240852 74 . NAGPUR – 440 001 REGD OFF : HIRA NAGAR. KHAMGAON – 444 303 ( M.) PH : 0712 – 2565152.S. SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD. OPP ASHOKA RESTAURANT. KHAMGAON – 444 303 ( M. SADAR. Cell : +91 – 9860240852 75 . AKOLA ROAD. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.S.) PH : 0712 – 2565152. SADAR.S. OPP ASHOKA RESTAURANT.) PH : 0712 – 2565152.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. Cell : +91 – 9860240852 76 . AKOLA ROAD. KHAMGAON – 444 303 ( M. KHAMGAON – 444 303 ( M. OPP ASHOKA RESTAURANT. Cell : +91 – 9860240852 77 .) PH : 0712 – 2565152. AKOLA ROAD.S.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD. SADAR. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. ) PH : 0712 – 2565152. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.SMB PROJECTS ABSOLUTE TECHNOLOGIES MARKETING OFFICE : 7 RESIDENCY ROAD. AKOLA ROAD. Cell : +91 – 9860240852 78 . KHAMGAON – 444 303 ( M. SADAR. OPP ASHOKA RESTAURANT.S. OPP ASHOKA RESTAURANT. AKOLA ROAD. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. Project Facilities continues 6. Cell : +91 – 9860240852 79 .0 PROJECT FACILITIES MARKETING OFFICE : 7 RESIDENCY ROAD. KHAMGAON – 444 303 ( M.S.SMB PROJECTS ABSOLUTE TECHNOLOGIES HANDLING & STORAGE PRECAUTIONS: …. SADAR.) PH : 0712 – 2565152. OPP ASHOKA RESTAURANT. feet of constructed area will form the basic infrastructure apart from the compound wall. 6.000 sq. 65. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. metere ( appx. requirement of expansion and future diversification as well as areas that may be necessary to put up the staff accommodation in future years depending on the HRD policy. feet of production shed. SADAR. feet ) plot will suffice. 5000 sq feet of administrative block and 10000 sq.SMB PROJECTS ABSOLUTE TECHNOLOGIES 6. feet of storage and dispatch area. apart from a secured compound wall around the complex.1 Requirement of land : It is estimated that a 6000 sq.000 sq. it is proposed to provide a 10000 sq. KHAMGAON – 444 303 ( M.) PH : 0712 – 2565152. Cell : +91 – 9860240852 80 .1 Illustrative Photos : HIGH SPEED MIXER MACHINE SKINNING & LINNING EXTRUDEER MARKETING OFFICE : 7 RESIDENCY ROAD.2 PLANT & MACHINERIES : 6. As covered in the Basis & Assumption chapter.S. AKOLA ROAD. It takes into consideration.2. Thus a total of 35. Cell : +91 – 9860240852 81 .) PH : 0712 – 2565152. SADAR. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. OPP ASHOKA RESTAURANT.S.3 Important Details and specifications of machines : MARKETING OFFICE : 7 RESIDENCY ROAD. KHAMGAON – 444 303 ( M.SMB PROJECTS ABSOLUTE TECHNOLOGIES PVC CABLE MAKING MACHINE CATTER PILLAR MCHIANE ARMOURING MACHINE STRANDING MACHINE DUAL WINDER MACHINE HIGH TWIST BUNCHING MACHINE 6. AKOLA ROAD. S. Driven Motors ( Kw) SIC/EL/45 150 90 20 SIC/EL/65 120 180 40 SIC/EL/80 100 280 60 SIC/EL/100 80 350 90 SIC/EL/120 80 450 130 SIC/EL/150 60 800 250 MARKETING OFFICE : 7 RESIDENCY ROAD.3. Cell : +91 – 9860240852 82 .) PH : 0712 – 2565152. Main features High & linear outputs throughout a broad range of speeds and pressure Robust construction Production flexibility over a large scope of application Model Max Speed(Rpm) (Max) Kg /Hr. SADAR. or three layers extrusion are available by using different cross heads.SMB PROJECTS ABSOLUTE TECHNOLOGIES 6. For single. KHAMGAON – 444 303 ( M. AKOLA ROAD. two. OPP ASHOKA RESTAURANT.1 Extrusion Line Electric wire & cable insulation sheathing stripping & skinning. High technical industrial computer control with full automatic operation. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. C.SMB PROJECTS ABSOLUTE TECHNOLOGIES EXTRUDER MACHINE A CLOSE VIEW 6. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.S.optional Taping Heads Single or Multi cage Assembly Easy Lay Setting MARKETING OFFICE : 7 RESIDENCY ROAD. motors with electronic or mechanical synchronization between line components. or D. OPP ASHOKA RESTAURANT. Al & steel wires or flat armouring and Cuscreening of the cables. AKOLA ROAD. SADAR. KHAMGAON – 444 303 ( M. Different breaking device for bobbins' Centralized lubricating system for bearing Two performance level : normal & high speed Tandem type Stranding Cum Armouring Machines Machines with or without back twist MMI /PLC Equipped.C.3. Multiwire screening of medium and high voltage conductors Main features Self supporting rigid rotor design High efficiency and speed Bobbins mounted on pintles Line drive by A. Cell : +91 – 9860240852 83 .) PH : 0712 – 2565152.2 Armouring Machine The machine is used for CU. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.3. Main features Ring type drawing capastan are of High Carbon High Chromium Transmission gears and bearings are enforced lubricant Stainless Steel Covers Automatic annealing controls and eliminated hard wire scrap Spool wire tension is steadily controlled with dancer attachment MMI /PLC Equipped MARKETING OFFICE : 7 RESIDENCY ROAD. OPP ASHOKA RESTAURANT.) PH : 0712 – 2565152. KHAMGAON – 444 303 ( M. aluminum and all alloy aluminum rod break down. AKOLA ROAD. Cell : +91 – 9860240852 84 . SADAR.SMB PROJECTS ABSOLUTE TECHNOLOGIES ARMOURING MACHINE Model Rotor Wire Dia Speed(Rpm) Bobbin Size (Max) Driven Motors ( Kw) SMEPL/ARM/48 1-3 mm 100 450/500/560 50 SMEPL/ARM/54 1-3 mm 100 450/500/560 60 SMEPL/ARM/72 1-3 mm 80 450/500/560 100 SMEPL/ARM/96 1-3 mm 80 450/500/560 125 6.3 Wire Drawing Machine Horizontal slip type tandem drawing of copper.S. C motors with electronic or mechanical synchronization between line components. Cell : +91 – 9860240852 85 .5 1. KHAMGAON – 444 303 ( M. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.0 0.6/1.5/0.4. Core Laying Up Machine The machine is used for cabling the multi core ( 3-7 ). OPP ASHOKA RESTAURANT.C. AKOLA ROAD. / D.3/0.56 25m/sec 200 SIC/IWD/17 2. XLPE cables with or without steel armouring. Main features Machine may strand the round cables with back twist and sector cables without back twist Line drive by A.4 0. SADAR.2 20m/sec 15 6.4/1.) PH : 0712 – 2565152.SMB PROJECTS ABSOLUTE TECHNOLOGIES Dual Spoolers Synchronized with Inline Annealers WIRE DRAWING MACHINE Model Inlet Wire Outlet Wire Production Dia Dia Capacity Driven Motors ( Kw) SIC/RBD/13 8/9.S.6/3.8 15m/sec 40 SIC/FWD/21 1.3. PVC cables. Facilitated with sector correction MARKETING OFFICE : 7 RESIDENCY ROAD. MMI and PLC Equipped. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. KHAMGAON – 444 303 ( M. OPP ASHOKA RESTAURANT. Cell : +91 – 9860240852 86 . optional Easy Lay Setting Rigid. Sun & Planetary Types bearings for easy CORE LAYING MACHINE Model Rotor Speed(Rpm) Driven Motors ( Kw) (Max) SMEPL/CL/1250 18 60 SMEPL/CL/1600 15 75 SMEPL/CL/1800 12 90 6.5 Copper Annealing Machine MARKETING OFFICE : 7 RESIDENCY ROAD.SMB PROJECTS ABSOLUTE TECHNOLOGIES With or without back twist arrangement Main shaft is supported with roller maintenance. AKOLA ROAD.S.3. SADAR.) PH : 0712 – 2565152. 3. compacted or sector shaped ( straight or prespiralled ) as per customer requirements Main features MARKETING OFFICE : 7 RESIDENCY ROAD. Normally availabe for wire size from 0. compressed. OPP ASHOKA RESTAURANT. Stranding unilay and reverse concentric.S. Al wires and conductors. KHAMGAON – 444 303 ( M. Wire Size from 0.) PH : 0712 – 2565152. SADAR. round. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. AKOLA ROAD. Inline Resistance Annealer For All Types Of Wire Drawing Machines The state of the art inline annealers are developed for best annealing output in terms of quality and production. Various sizes and combinations of pot and furnaces are available.6 mm Off Line Annealer Resistance Annealing in an offline mode is an economical way of annealing copper.6 Rigid Stranding Machine The machine is used for stranding CU.2 mm to 4 mm COPPER ANNEALING MACHINE 6.SMB PROJECTS ABSOLUTE TECHNOLOGIES Pit Pot Type The Traditional method of annealing through pot furnace.2 mm upto 2. Cell : +91 – 9860240852 87 . SMB PROJECTS ABSOLUTE TECHNOLOGIES Self supporting rigid rotor design with 1+6+12+18+24+30+36 Bobbin Cage High efficiency and speed Bobbins mounted on pintles Line drive by A.C. or D.C. motors with electronic or mechanical synchronization between line components. Different braking device for bobbins Centralized lubricating system for bearing Disk type Pneumatic brake for Cage. Machines with or without back twist MMI /PLC Equipped, optional Easy Lay Setting RIGID STRANDING MACHINE Model Rotor Wire Dia Bobbin Size Speed(Rpm) Driven Motors ( Kw) SMEPL/RS/30 1-3.77 mm 190 500/560/630 60 SMEPL/RS/37 1-3.77 mm 190 500/560/630 60 SMEPL/RS/61 1-3.77 mm 190 500/560/630 100 SMEPL/RS/91 1-3.77 mm 190 500/560/630 130 MARKETING OFFICE : 7 RESIDENCY ROAD, OPP ASHOKA RESTAURANT, SADAR, NAGPUR – 440 001 REGD OFF : HIRA NAGAR, AKOLA ROAD, KHAMGAON – 444 303 ( M.S.) PH : 0712 – 2565152, Cell : +91 – 9860240852 88 SMB PROJECTS ABSOLUTE TECHNOLOGIES 6.3.7 Bunching Machine Heavy duty special model Double twist bunching machine, suitable to twist solid and cellular insulated conductors upto 0.8mm and multi strand flexible conductors upto 5mm (4mm OD) with minimum running tension. The Buncher is totally enclosed within Steel Structure. Main features Equipped with noise absorbed safety cover All roating parts are statically and dynamically balanced Individual motor driving system for bow, capastan and spooler. Optimized wire path with negligible deviation angles Energy saving and ergonomic single bow system BUNCHING MACHINE Model Bobbin Dia Wire Dia Rotor Speed ( RPM) Driven Motors ( Kw) SIC/BM/630 630 1.2 mm 1600 10 SIC/BM/500 500 1 mm 1600 10 MARKETING OFFICE : 7 RESIDENCY ROAD, OPP ASHOKA RESTAURANT, SADAR, NAGPUR – 440 001 REGD OFF : HIRA NAGAR, AKOLA ROAD, KHAMGAON – 444 303 ( M.S.) PH : 0712 – 2565152, Cell : +91 – 9860240852 89 SMB PROJECTS ABSOLUTE TECHNOLOGIES 6.3.8 Takeup & Payoff Bed sliding type, drum hanged on vertical sliding frames. Machine suitable for medium-large size of cable pay off/take up/rewinding. Motorize drum loading, drum lock. Drive control of wire traversing pitch of take up and speed synchronization. Main features Lifting lowering and sideways movement by AC geared motor Versatile solution for various types of installation Torque controller provided on each geared motor Heavy duty rigid steel structure Multi Speed Gear Boxes Equipped with Traversing System Rewinding Lines equipped with Guide Rollers, Spark Testers and Counter Meters. TAKE UP MACHINE MARKETING OFFICE : 7 RESIDENCY ROAD, OPP ASHOKA RESTAURANT, SADAR, NAGPUR – 440 001 REGD OFF : HIRA NAGAR, AKOLA ROAD, KHAMGAON – 444 303 ( M.S.) PH : 0712 – 2565152, Cell : +91 – 9860240852 90 S.3. Products Control The final products are tested for compliance with the relevant international specifications. Process Control To check process variables in every step of manufacturing process.SMB PROJECTS ABSOLUTE TECHNOLOGIES Model Drum Dia Load Weight (Kg) SMEPL/1250 1250 6000 SMEPL/1600 1600 8000 SMEPL/2000 2000 10000 SMEPL/2600 2600 12000 6. OPP ASHOKA RESTAURANT. Spark Tester AC High Voltage Testset Tensile Testing Machine AC High Voltage Testset MARKETING OFFICE : 7 RESIDENCY ROAD. AKOLA ROAD.9 Testing Machines & Other Acessories Raw-material Control All raw-materials undergo rigorous testing to ensure suitability of use in quality products.) PH : 0712 – 2565152. SADAR. KHAMGAON – 444 303 ( M. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. Cell : +91 – 9860240852 91 . Cell : +91 – 9860240852 92 .) PH : 0712 – 2565152. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.4 Photographs of some of the Test Equipments : Network Analyzer Halogen Acid Gas Equipment Automatic Capacitor Winding Machine FTIR (Polymer Identification) Tensile Testing Machines Atomic Absorption Spectrometer for Metal Analysis Other Acessories Wire Drawing Dies Wire Butt Welding Cold Pressure Electric Over-Head MARKETING OFFICE : 7 RESIDENCY ROAD. SADAR.SMB PROJECTS ABSOLUTE TECHNOLOGIES 6. AKOLA ROAD. KHAMGAON – 444 303 ( M. OPP ASHOKA RESTAURANT.S. 000 sq feet of storage area @ Rs. SADAR.2 PLANT & MACHINERIES : ( Breakup to be revalidated ) S.1 Appx.) PH : 0712 – 2565152. Cost of land = Rs. 30 L Rs. 140 Lakhs 7. No. 11 Lakhs 7.1. 1200 / sq ft = Rs. Lakhs ) 2 2 3 Extruder 4 Coating Extruder 5 6 7. 50 L 5000 sq ft of administrative block @ Rs.1.2 Cost of building & sheds : 10000 sq ft of shed @ Rs. Cell : +91 – 9860240852 93 .1 CAPITAL EXPENDITURE : 7. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. 60 L 10.S. AKOLA ROAD. Facilities / Machines 1 Take up & Payoff 2 Mixer Brief Specs 500 + 50 Meters Qty / No Est. 500 / sft = = Rs. KHAMGAON – 444 303 ( M.1. 300 / sq ft = Total Land + Building = Rs.SMB PROJECTS Extruder Dies & Nozzles ABSOLUTE TECHNOLOGIES Machines Welding Machine Travelling Cranes & Hoists 7. 8. OPP ASHOKA RESTAURANT. 150 kg / Hr 2 5 HP motor 2 30mm 2 8 heat zones 2 Screw & Barrel Heat Control Panel Stranding macines 2 sets Steel armoured 3 sets MARKETING OFFICE : 7 RESIDENCY ROAD. Cost ( Rs.1 Land & Building : 7.0 CAPITAL COST & OPERATING EXPENSES SUMMARY 7. (A) = 3.500 KV. BLD + P & M ) = 332 Lakhs …. size.S. all varieties : 110 V . NAGPUR – 440 001 REGD OFF : HIRA NAGAR.1 .1 Raw Material & Consumables : Assumptions : CONSUMPTION OF RAW MATERIALS / MONTH : = 315 Tonnes MARKETING OFFICE : 7 RESIDENCY ROAD. ABSOLUTE TECHNOLOGIES machine Isolation and packing machine Wrapper wires and cable machines for flexibles Printing machine for printing name and spec Testing Equipments Motors & Electricals 2 sets 2sets 1 set 1 set 192 Lakhs TOTAL TOTAL FIXED CAPITAL ( LAND.1 . OPP ASHOKA RESTAURANT. Xlpe power cable. AKOLA ROAD. Control n Instument cable .1 KV. PVC power cable.2. Size : 10 sq mm to 630 sq mm 2.33 KV. Elastomer cable : 250 V .SMB PROJECTS 8 9. 7. size : 1 mm2 to 300 mm2 4. 1.3 cr. 1.2 WORKING CAPITAL REQUIREMENT : Production Program : 1.11 KV.. Cell : +91 – 9860240852 94 . SADAR.) PH : 0712 – 2565152.1. KHAMGAON – 444 303 ( M. size 1 sq mm to 6 mm2 ( 100 cores 7. 6 mm2 to 300 mm2 3. 000 6 Stores In-charge 2 8. adm As per standard norms.80 crores The break up will be R/M = 7.000 Perks @ 20 % MARKETING OFFICE : 7 RESIDENCY ROAD.500 150.000 10 Security In-charge 1 15. & Armour Steel ( GI ) = 85 T Cost of R / M : 80 x 1 + 75 x 5 + 75 x 2.000 3 Accounts Clerks 3 8. AKOLA ROAD.000 15. other cost is about 30% of total working capital which includes raw material + other cost.S.000 45.3 cr Raw Material & other costs / Month = Rs. OPP ASHOKA RESTAURANT.2 Salaries and Wages of Employees Per Month SN Designation No Salary per head Total salary 1 GM – Production 1 30.000 80. SADAR.000 16.7 cr and other cost = Rs.5 = 7. Based on this the total WC per month = 7. telephone. KHAMGAON – 444 303 ( M.2. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.SMB PROJECTS ABSOLUTE TECHNOLOGIES Break up of R / M : PVC – 80 T.000 15.000 8 Shifts Operators - 20 7. OTHER COSTS : - Power input - Advertisement & Marketing cost - General Expenditure like post.2. 11 Crore 7.000 30. Alu : 75 T.7 Cr. Cu : 75 T.000 7 Shifts Supervisors 4 12.000 20.7 / 0.000 11 Security staff 10 8.7 = 12.2 Total manpower requirement : 7.000 48.000 5 Marketing Executives 3 15.5 + 85 x 1.000 9 Shift Technicians 8 7. 3.) PH : 0712 – 2565152.000 112.000 4 Personnel Officer 1 15.000 2 Manager – Maintenance 1 20.500 120. Cell : +91 – 9860240852 95 .000 24. 7 9.7 86. w.r.4 8. No of working days in a year = 300 ASSUMPTIONS : Figs in Rs.7 crores 7.7 + 0.000 Total Working Capital = R/M + other cost + Manpower cost 7.SMB PROJECTS ABSOLUTE TECHNOLOGIES 52 TOTAL 675.) PH : 0712 – 2565152.9 7.6 80.7 3 80 65.9 4.9 8.S.4 = 11. AKOLA ROAD. KHAMGAON – 444 303 ( M.2 91. GRADUAL INCREASE IN CAPACITIES & INCREASE IN COST @ avg.9 COST OF PRODUCTION 67. 3 % 2.t GRADUAL 1.5 8.0 CASH FLOW & FINANCIAL ANALYSIS 8.5 Head / yr.4 2 75 59.8 104.2 9.4 crores…… (B) 7. Capacity Raw Materials Manpower Processing cost & Other exp 1 70 53.1 COST OF PRODUCTION for 5 years.9 6.4 5. 8.3 TOTAL CAPITAL REQUIREMENT ( FIXED + WORKING ) : (A) TOTAL CAPITAL EXPENDITURE + (B) = 3. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. OPP ASHOKA RESTAURANT.4 FINANCING OF PROJECT : To be financed from own sources. promoters equity capital as well as interest free Qarzan Hasanah from community source. Cell : +91 – 9860240852 96 .1 MARKETING OFFICE : 7 RESIDENCY ROAD.9 5.7 = 8. SADAR.2 73.3 + 8. Crores 4 5 90 100 75. 3 0.1 67.6 3.3) 0.3 0.3 0.2 FIVE YEARS CASH FLOW Assumptions : (1) Product mix as above. Rs. AKOLA ROAD.0 2. (4) Selling price increases @ 3% per year as the input cost will go up. 42 lakhs per day.0 104.8 0. tax @ MARKETING OFFICE : 7 RESIDENCY ROAD. SADAR. OPP ASHOKA RESTAURANT.6 nil - 0.S. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. Profit 0.3 0.66 % ( life = 6 yrs) Gr.1 above table Gr. avg daily revenue for full capacity cables works out to appx. 275 – 350 per meter of selling price is assumed for simplifying the financial working.5 74.Cr) Production cost – refer 1 70 7 67.1 3 80 8 81.) PH : 0712 – 2565152.2 5 100 10 108.9 0.3 after dep Provision of corp.6 80.5 1.2 2 75 7.4 73.7 1. Cell : +91 – 9860240852 97 . 96 cr.0 & Tax Dep P&M @ 16. Profit before Dep 0.3 2.2 91. CASH FLOW – TABLE Figs in Rs. (3) For all the range of products an avg price of Rs.2 1. Revenue for 300 days of production at full capacity = 32 x 300 = Rs.5 4 90 9 94. KHAMGAON – 444 303 ( M. equal production of armoured and unarmoured cables upto 4 cores (2) When converted in Tonnnes. Crores Head / Year Capacity (%) Sales ( Tons) Sales ( Rs.3 (0.3 3.SMB PROJECTS ABSOLUTE TECHNOLOGIES 8. West Avenue Road. 3. Central Market. New Delhi India MARKETING OFFICE : 7 RESIDENCY ROAD. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.S. KHAMGAON – 444 303 ( M. 3. Splendor Techno India Pvt. Shantipark.3 FINANCIAL ANALYSIS & CONCLUSIONS : 1.India Address: 7.6 2. 100 crores is expected to realize. OPP ASHOKA RESTAURANT.SMB PROJECTS ABSOLUTE TECHNOLOGIES 30 % Net Profit after tax (0.India Address: 5. entire investment of Rs. Capcab India Limited .net/ 2. 9. Cell : +91 – 9860240852 98 . Ltd. Therefore.3 crores will be paid back. The project does not discharge any toxic effluent or pollutes the air in any way. 2 crores for the exchequer in the form of IT.5 8. it is environmentally friendly.) PH : 0712 – 2565152. the project will give much faster return on investment. 5.0 LIST OF SOME EXISITNG COMPETITORS 1. If management is able to increase the capacity / marketing for reaching full capacity at the earliest. 2. The project is basically high turn over project. Rs. AKOLA ROAD. On an investment of appx. an annual turnover of around Rs. 4. it will add to the nation’s GDP and hence socio-economically relevant.7 1. Although it may just break even in the first two years due to lower capacity production. SADAR.3 crores. Harihar Nagar.. Nagpur India Phone(s) : 91-7103-281288 Mobile : +91-9970364400 Fax(s) : -Website : http://www.3) 0. Therefore. 3.2 0. The project is generating more than Rs. once the capacity utilization increases to more than 80% and reaches 100 % by 5th year. Besa.splendorindia. The project is economically attractive. The excise duty is additional revenues for the exchequer. Vrindaban India 9.emmflexgroup. OPP ASHOKA RESTAURANT.capcabindialtd.salzerelectonics.India G. Address: F-1775.pioneerindustries. Gemscab Industries Ltd.in/ 5. T Karnal Road. Tamilnadu . Himachal Wire Industries (p) Ltd. Delhi India Website : http://www.co.com/ 3. Road Damtal Distt. Narela. Khandelwal Cables Ltd .in/ 6. ESTATE.net/ 7.C.net/ 8. CENTURION POWER CABLES PVT LTD.641047 India Website : http://www. . Coimbatore. Salzer Electronics Limited . Shahdra. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. .India MARKETING OFFICE : 7 RESIDENCY ROAD.) PH : 0712 – 2565152. Delhi India Website : http://www. Mk Cable Industries .SMB PROJECTS ABSOLUTE TECHNOLOGIES Website : http://www.India Address: Udyog Nagar. Udyog Nagar. D.co. AKOLA ROAD. North Chajjupuri.gemscab. Lane No. New Delhi India Website : http://www.himachalwire. New Delhi India Website : http://www.India Address: 488/3a .S.. Cell : +91 – 9860240852 99 . Gala Plastic Products . T. Rajasthan. G. Gurudwara Road Dilshad Garden. Indl. Bansiwala.India Address: 25/112. 1.com/ 10.net/ 4. KHAMGAON – 444 303 ( M.India Address: Samichetty Palayam.centurioncables.S.India Address: 40.D. Pioneer Industries .I. Kangra India Website : http://www. SADAR. Kabeer Nagar. KHAMGAON – 444 303 ( M.vikasextrusion. OPP ASHOKA RESTAURANT. 25 / 112. A-142. Shahadra.endcaps.0 LIST OF SUPPLIERS OF PLANT & MACHINERIES 1. Kabeer Nagar. Western Express highway. India Telephone: +(91)-(11)-27373236/ 27377645 2. Ground Flour. Pioneer Industries.net/ 10. SADAR. Mumbai – 400 063 Ph : 022 – 2874 3021 Email : vikasengg3@vsnl. Cell : +91 – 9860240852 100 . New Delhi – 110094.com/ MARKETING OFFICE : 7 RESIDENCY ROAD. Dharam Engg Works.SMB PROJECTS ABSOLUTE TECHNOLOGIES Address: 28. Mumbai India Website : http://www. Vikas Engg Works. Jay bharat Industrial Estate. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. Pawan Baug Road. Malad (w). North Chajjupuri Lane.S. Chincholi Fatak. Delhi . Wazirpur Industrial Area New Delhi. AKOLA ROAD.net Web : http://www. Goregaon – East.com 4. E Quest E Technologies Pvt Ltd Mumbai India Contact person : Mr Sadiqali Lakhani / Mr Rajendra Bandiwadekar Phone 91-2225274336 / 67031901 3. Shreepal Industrial Estate. Unit No 3.) PH : 0712 – 2565152. Email :
[email protected] 052. partnership or a private limited company.3 MAKING A PRODUCT CHOICE Make a careful analysis of the product or service you are choosing. Keep in mind that shortages may occur due to a number of reasons and a good entrepreneur always examine the pros and cons before setting up a business.2 CHOOSING YOUR FORM OF BUSINESS ORGANISATION : The business could be proprietary. there is a shortage of a particular commodity in the market. OPP ASHOKA RESTAURANT. Cell : +91 – 9860240852 101 . SADAR. sometimes in short run. AKOLA ROAD.SMB PROJECTS ABSOLUTE TECHNOLOGIES ….1.S. you may even come to know you will get almost two weeks in advance to supply fresh stock. Cont’d 11. If the number of share holders are more and exceed beyond a number specified by the Company law. Consult a chartered accountant for more information on company formation. KHAMGAON – 444 303 ( M. 11. Does that mean you can jump into that business. DECISION TO BE AN ENTREPRENEUR: The following two important considerations have to be immediately addressed before starting an enterprise. the company becomes a public limited company and no more remains private limited.) PH : 0712 – 2565152. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. HOW TO SET UP AN ENTERPRISE 11. How To set up an Enterprise 11. First thing in such a condition is to analyze the situation. 11. It may tempt you to think that perhaps you have found a good MARKETING OFFICE : 7 RESIDENCY ROAD. Entrepreneurship Development Institute of India.net 2.absoluteprojectreports.4 OTHER IMPORTANT DECISIONS TO BE MADE: LOCATION OF INDUSTRY PREPARATION OF BUSINESS PLAN SOURCING PROCESS. RAW MATERIALS. Commissioner of Cottage Industries 9. Hyderabad This information could be in the form of: Project profiles Feasibility studies Industry studies Area development studies. Udyog Sahayk and so on). say for the next 3 to 5 years. Cell : +91 – 9860240852 102 . OPP ASHOKA RESTAURANT. Centers for Entrepreneurship Development 4. then only you should venture into such a business. Industrial Extensions Bureaus (These exist in several states) they are known by such names as index.SMB PROJECTS ABSOLUTE TECHNOLOGIES businesses idea. Absolute Technologies Research Center – www. Ahmedabad 10. There are many organizations. District Industries Centers 3. National Institute of Small Industry Extension and Training. National Institute of Entrepreneurship and Small Business Development. National Industrial Development Corporation. 11. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. New Delhi 11. you can contact these organizations to get an idea about products 1. Udyog Mitra. SADAR. which are in possession of information on business opportunities. Small Industry Service Institutes 5. New Delhi 7. Khadi and Village Industries Commission. MACHINERIES MARKETING OFFICE : 7 RESIDENCY ROAD. Carefully analyze the future demand-supply position of the product. KHAMGAON – 444 303 ( M.S. New Delhi 8.) PH : 0712 – 2565152. But do not be easily influenced by these temporary shortages. AKOLA ROAD. Only when you are certain that the shortage will remain there for considerable period of time and you would be able to generate enough profits in the very first or second year of operation and that you can produce quality item within an acceptable pricing. 6. with export obligation of 6 times CIF value of CG on FOB prices or 5 times CIF value of CG on NFE basis with 6 years period for fulfillment of export obligation. floriculture etc. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. AKOLA ROAD. POLCIY INITITATIVES TO INCREASE EXPORTS : Since agricultural exports offer greatest potential for increasing the farm income. . tackling unemployment. Some of the measures include: Import of capital goods on concessional custom duty Zero duty in case of CIF value of capital goods of Rs.LAND & BUILDING. aquaculture.) PH : 0712 – 2565152. 12. SADAR. the Govt. A number of policy changes have been introduced to make agricultural exports more viable. KHAMGAON – 444 303 ( M.S. Entitlement of Special Import Licnece .SMB PROJECTS ABSOLUTE TECHNOLOGIES INFRASTRUCTURE . horticulture.1 INCENTIVES & BENEFITS AVAILABLE FROM THE GOVERNMENT: The existing procedure of issuing eligibility certificate by the District Industries Centre and admission of claim by Maharashtra State Electricity Board will continue.5 LEGAL ASPECTS TO COMPLY * PROVISIONAL REGISTRATION OF THE UNIT IN THE CONCERNED STATE / UNION TERRITORY * DOCUMENTS REQUIRED FOR REGISTRATION ON A PROVISIONAL BASIS * PERMISSIONS/CLEARENCES REQUIRED 12. Cell : +91 – 9860240852 103 .1 % additional SIL for export of products like fruits. MARKETING OFFICE : 7 RESIDENCY ROAD. WATER AND POWER 11. vegetables. 5 crores or more for agriculture. floriculture and horticulture products provided export of these items is more than 10% of exports during that period. . OPP ASHOKA RESTAURANT.0 CENTRAL GOVT. has been providing a thrust to agricultural exports by building upon conducive policy environment. Permitting 50% of the production in value terms to be sold in the Domestic Tariff area subject to positive net foreign exchange earnings. earning foreign exchange. This special concession is available for four years and is also fully deductible for corporate tax purpose.1 foreign direct investment approval policy highlights An industrial undertaking. Deduction of capital research and development expenditure. The important concessions include : Deduction of preliminary and preoperative expenses in setting up a project.S. Complete tax exemption for profits from exports. Foreign nationals are exempt from tax for home leave travel benefits for themselves and their families.Foreign technicians in certain prescribed areas are eligible for a special exemption from tax on their salary income. the industrial unit loses its SSI status.There is no restriction on the extent of equity that can be held by a Non-resident Indian (NRI) as an individual/partner in a SSI unit. provided by the employer. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.If the equity goes beyond 24%. 12. . Five year tax holidays within the first eight years of commercial operations for 100% EOUs and units in EPZ. KHAMGAON – 444 303 ( M.4. The tax on their salaries could be paid by their employees without such tax being held as part of salary for tax purposes.. 12.e. OPP ASHOKA RESTAURANT. MARKETING OFFICE : 7 RESIDENCY ROAD. a company with interests in industry can invest upto 24% equity in a SSI unit. i. Cell : +91 – 9860240852 104 .SMB PROJECTS ABSOLUTE TECHNOLOGIES 12. AKOLA ROAD.3 Relief for Foreign Nationals : A "Short Stay" exemption applies where all the following conditions are met : The individual is a foreign national employed by a foreign company not doing business in India His stay in India does not exceed 90 days in a tax year (extended to 183 days in certain tax treaties).2 Special Tax Concessions The Government offers a wide range of concessions to investors in India to promote industrial growth and exports. Deduction of 30% of gross total income for 10 years for new industrial undertakings established by companies.) PH : 0712 – 2565152. and His remuneration is not deductible in arriving at his employer's Indian taxable income. SADAR.4 SSI Regulations: 12. . . The use of foreign brand names and / or trade mark of goods is also now being permitted freely. foreign technology agreements are being permitted in respect of industries that are designated as high priority industries.SMB PROJECTS ABSOLUTE TECHNOLOGIES . airlines etc.) PH : 0712 – 2565152.Applications for setting up a 100% Export Oriented Unit are also required to be filed with the SIA. as mentioned in the industrial policy. application has to be filed with the Development Commissioner of the concerned EPZ. A work-permit as such is not required for expatriate employees. RBI permission is also required to employ expatriates where remittance of salary in foreign exchange is envisaged. majority foreign equity holding upto 51% equity is being permitted for international trading companies that are primarily engaged in export activities. Also certain products are reserved for the small scale sector and large undertakings are ordinarily permitted equity participation up to 24 percent of total shareholding in these. . MARKETING OFFICE : 7 RESIDENCY ROAD. . but permission to stay is required from the Government where the period of stay is more than three months. . Certain industries. . . clearance has to be obtained from Foreign Investment Promotion Board (FIPB). . Cell : +91 – 9860240852 105 .2 operating environment and taxation policies FDI can be in the form of cash or capital goods and there is no minimum cash requirement.Under automatic procedures. KHAMGAON – 444 303 ( M. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. This licensing applies uniformly to domestic and foreign investment. 12.4.Automatic approval is granted by Reserve Bank for foreign investment upto 51% in 35 high priority industries. SADAR. . shipping..Investors need to file an application with the Reserve Bank of India (RBI) in the prescribed format and approval is ordinarily granted within 15 days.For foreign investment outside the automatic route. Branch organisations are permitted only in a few specified service industries such as banking. or export-oriented ventures. OPP ASHOKA RESTAURANT.For setting up an unit in an Export Processing Zone (EPZ).To provide access to international markets. while others require such a license only if located in the proximity of a large city. require license by their nature. There is no restrictions regarding access to domestic markets or user of foreign brand names. AKOLA ROAD.S. ) PH : 0712 – 2565152. write to CONTROLLER EXCHANGE CONTROL DEPARTMENT RESERVE BANK OF INDIA NEW CENTRAL OFFICE BUILDING SHAHEED BHAGAT SINGH ROAD BOMBAY 400023 For proposals not coming in the automatic approval category write to: SECRETARY SECRETARIAT OF INDUSTRIAL APPROVAL (SIA) DEPARTMENT OF INDUSTRIAL APPROVAL MINISTRY OF INDUSTRY UDYOG BHAWAN NEW DELHI. OPP ASHOKA RESTAURANT.SMB PROJECTS 12. KHAMGAON – 444 303 ( M.4 NON-RESIDENT INDIANS (NRI) INVESTMENT A liberal policy for permitting investment of upto 100% equity wth full repatriation facilities in industrial ventures in high priority industries by Non-Resident Indians (NRIs) and Overseas Corporation Bodies (OCBs) has been announced.S.4. Cell : +91 – 9860240852 106 .110001 12. Investment proposals involving greater than 51% equity or involving products not in the promoted category require approval from the Ministry of Industry through the specially empowered Foreign Investment Promotion Board which can negotiate terms directly on major proposals in their totality and free from any predetermined parameters And there are special facilities and incentives for export oriented units and investment in units located in any of the export promotion zones.3 ABSOLUTE TECHNOLOGIES FDI - APPROVAL METHODOLOGY The highlight of the policy is the promoted prducts category (Priority Sector in FDI)where approval for up to 51% equity investment proposals is automatic and where only an application to the Reserve Bank of India is required. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. For further information regarding automatic approvals. It has also been decided to permit 100% NRI investment with full repatriation benefits in Export/ Trading/ Star Trading House also. MARKETING OFFICE : 7 RESIDENCY ROAD. AKOLA ROAD. SADAR. This procedure is also applicable to investment proposals involving trading companies and hotels and the tourism related industry.4. 4. On disinvestment. Functions The functions of the Board shall mainly comprise: Expeditious clearance of proposals. However. repatriation of profits is allowed only out of net foreign exchange earnings during an initial period of seven years from the commencement of production. SADAR.5 FOREIGN INVESTMENT PROMOTION BOARD Government of India has established a Special Empowered Board called Foreign Investment Promotion Board in the Ministry of Industry. and To periodically review the implementation of projects cleared by the Board.SMB PROJECTS ABSOLUTE TECHNOLOGIES REPATRIATION OF DIVIDENDS India permits free repatriation of profits after payment of the applicable taxes for all approved investments other than in few specified industries. capital may be repatriated subject to the sale price being considered reasonable by the RBI and payment of applicable taxes. No formal application forms are prescribed. the entrepreneur can directly MARKETING OFFICE : 7 RESIDENCY ROAD. NAGPUR – 440 001 REGD OFF : HIRA NAGAR. KHAMGAON – 444 303 ( M.) PH : 0712 – 2565152. there are procedural requirements for obtaining RBI approval for repatriation of Branch profits or dividend by an Indian company which has more than 40 percent of equity. to negotiate with large international firms and to approve direct foreign investment in selected areas. In these consumer goods industries. AKOLA ROAD. Objective The objective of this Board will be to invite and facilitate investment in India by international companies in projects which are considered to be of benefit to the Indian economy and do not fall within the parameters of the existing policy for clearance of foreign investment proposals. The Board will provide a single window clearance for all aspects of projectproposals considered by it. Cell : +91 – 9860240852 107 . OPP ASHOKA RESTAURANT. 12.S. Establishment of contact with and inviting selected international companies to invest in India in appropriate ventures. .There is no restriction on the extent of equity that can be held by a Non-Resident Indian (NRI) as an individual/partner in a SSI unit. . KHAMGAON – 444 303 ( M.Regulates working condition in factories. Cont’d Factories Act 13. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.Applicable to all workers. …. 13. . employing 20 or more workers on any day of the preceding 12 months. . Approval: .S.4. health and welfare of workers.To prevent haphazard growth of factories through the provisions related to the approval of plans before the creation of a factory. MARKETING OFFICE : 7 RESIDENCY ROAD.To set up large industrial ventures in products reserved for the small scale sector.2 Scope and coverage . . .Applicable to all factories using power and employing 10 or more workers. AKOLA ROAD. and if not using power.Non-Resident Indians (NRIs) allowed to invest upto 100% equity with full benefits of repatriation in most industry sectors. the unit has to take up a 75% export obligation. OPP ASHOKA RESTAURANT.0 THE FACTORIES ACT 13. .Basic minimum requirements for ensuring safety.NRIs and Overseas Corporate Bodies (OCB) predominantly owned by NRIs are allowed to invest upto 100% foreign equity in high priority industries with full repatriation benefits.To ensure adequate safety measures and to promote the health and welfare of the workers employed in factories.) PH : 0712 – 2565152.SMB PROJECTS ABSOLUTE TECHNOLOGIES correspond with 12.6 NRI the Investment Board. SADAR. Cell : +91 – 9860240852 108 .1 Objectives . . .0 THE INDUSTRIAL ESTABLISHMENT ACT 14. 14. …. . NAGPUR – 440 001 REGD OFF : HIRA NAGAR.Central and state governments can make this Act applicable to establishments employing less than 50 persons. KHAMGAON – 444 303 ( M.Compulsory approval. discharge.Safety measures. of workers employed in industrial undertakings and establishments. OPP ASHOKA RESTAURANT. .Annual leave provision.Obligations and rights of employees. AKOLA ROAD.In Assam it is applicable to concerns employing 18 or more MARKETING OFFICE : 7 RESIDENCY ROAD. . when to consult and refer .Welfare measures. .Employment of women and young persons. etc.) PH : 0712 – 2565152.Penalties. .To regulate the conditions of recruitment. disciplinary action.S. .Working hours.Dangerous operations. .1 Objectives .3 Main provisions . holidays.Applicable to industrial establishments wherein 50 or more workmen are or have been employed in the preceding 12 months.2 Scope and coverage .Accident and occupational diseases.Health measures. . SADAR.SMB PROJECTS ABSOLUTE TECHNOLOGIES 13. . Cont’d …Industrial Establishment Act 14.Throughout the life of the factory. licencing and registration of factories. Cell : +91 – 9860240852 109 . . as in the case of UP and West Bengal.On starting a factory. . Cont’d …Min Wages Act 15.Submission of draft standing orders. skilled. . Cell : +91 – 9860240852 110 . .Penalties.SMB PROJECTS ABSOLUTE TECHNOLOGIES workers.Registration of standing orders. KHAMGAON – 444 303 ( M. 15.Applicable to all employees engaged to do any work. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.Amendments of the Act. .0 THE MINIMUM WAGES ACT To determine the minimum wages in industry and trade where labour organizations are non-existent or ineffective. . When to consult and refer .Certifications of standing orders.1 Scope and coverage .S. when the number of workmen may increase. …. unskilled manual or clerical. 14. .3 Main provisions .Obligations and rights of employees. .At the time of expansion of the concern. including out-workers. . in a scheduled employment.Obligations and rights of employers. MARKETING OFFICE : 7 RESIDENCY ROAD. .When revising standing orders. OPP ASHOKA RESTAURANT.Modification of standing orders. coming within the provision of the Act. SADAR.) PH : 0712 – 2565152. AKOLA ROAD. Cell : +91 – 9860240852 111 .SMB PROJECTS ABSOLUTE TECHNOLOGIES .Fixation of minimum wage of employees. SADAR. When to consult and refer . .Fixation of minimum wages.2 Main provisions .Obligation of employees.) PH : 0712 – 2565152.Procedure for fixing and revising minimum wages.Rights of workers. .At the time of fixation of salary of new/existing employees. . KHAMGAON – 444 303 ( M. NAGPUR – 440 001 REGD OFF : HIRA NAGAR.S. OPP ASHOKA RESTAURANT. AKOLA ROAD. ______________________ Project Report Ends _____________________ MARKETING OFFICE : 7 RESIDENCY ROAD. 15.