Manual Fold Door 8920PL

March 25, 2018 | Author: Cristian Luis Mansilla Silva | Category: Screw, Electrical Connector, Electrical Wiring, Elevator, Machines
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TRAKLINE™ PLFOLD DOOR MODEL 8920PL This Manual Covers Doors Shipped After 2-20-06. PRINTED IN U.S.A. EMAIL: [email protected] PUBLICATION NO. 8920PLH JANUARY 2013 TRAKLINE™ FOLD Model 8920PL PRODUCT INTRODUCTION TABLE OF CONTENTS TOOLS AND MATERIAL REQUIRED INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . .3 SIDEFRAME INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . .5 DRIVE ASSEMBLY INSTALLATION . . . . . . . . . . . . . . . . . . . .6 HEADER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 V-FLEX STRAP INSTALLATION . . . . . . . . . . . . . . . . . . . . . . .8 CURTAIN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 LIFTING STRAP INSTALLATION . . . . . . . . . . . . . . . . . . . . .10 PHOTOEYE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . .11 LIMIT SWITCH ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . .12 SHROUD / COVER INSTALLATION . . . . . . . . . . . . . . . . . . .13 ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . .14 I-COMM INPUTS & OUTPUTS . . . . . . . . . . . . . . . . . . . . . . .16 I-COMM DETAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 COUNTER BALANCE SYSTEM . . . . . . . . . . . . . . . . . . . . . .22 MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . .23 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 ELECTRICAL SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . .27 EXPLODED VIEWS WITH PARTS LIST . . . . . . . . . . . . . . . .31 ARCHITECTURAL DRAWING . . . . . . . . . . . . . . . . . . . . . . . .39 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube of Anti-Seize or Grease Lubricant (IMPORTANT) Caulk Gun and Caulk Tubes 1 1/4” Open End Wrench 1 1/2” Open End Wrench 1/2” & 9/16” Open End Wrench or Ratchet Wrench 1/2” & 9/16” Socket Phillips Screwdriver Straight Screwdriver (small 1/8” blade) 3/8” or 1/2” Masonry Bits 18” Long Drill Bits For Thru-Bolting Cordless Drill (3/8” or 1/2”) w/Phillips Bit 5/16” Driver Bit For Drill Tape Measure 25’ Minimum Wire Strippers and Side Cutters Set of Allen Wrenches (1/8”, 5/32”) Four Large Clamps for Lifting Header Straps For Lifting Roller Tube and Header (optional) Forklift With High Boom Retaining Ring Pliers 6’ Carpenters Level 8’ or 10’ Step Ladder 20’ Extension Ladder 3/16” Punch Utility Knife Water Level Multi-Meter Hammer Hammer Drill Hole Saw Scissors Lift NOTICE TO USER Our mission is to “Improve Industrial Safety, Security and Productivity Worldwide Through Quality and Innovation.” Thank you for purchasing the TRAKLINE™ PL FOLD from RITE-HITE DOORS, INC. The TRAKLINE PL FOLD is designed to be a fast, smooth opening, low maintenance door that provides superior environmental separation while reducing passage time and temperature loss. This owner’s manual MUST be stored near the door. RITE-HITE DOORS, INC. reserves the right to modify the electrical and architectural drawings in this manual as well as the actual parts used on this product are subject to manufacturing changes and may be different than shown in this manual. Due to unique circumstances with varying requirements, separate prints may be included with the unit. The information contained in this manual will allow you to operate and maintain the door in a manner which will insure maximum life and trouble free operation. The serial # for your door is on a label located on the side of the control box and sideframe. This manual should be thoroughly read and understood before beginning the installation, operation or servicing of this door. Complete Final Checklist prior to leaving site. Your local RITE-HITE DOORS, INC. Representative provides the Planned Maintenance Program (P.M.P.) which can be fitted to your specific operation. If any procedures for the installation, operation or maintenance of the TRAKLINE PL FOLD door have been left out of this manual or are not complete, contact RITEHITE DOORS, INC. Technical Support at 1-563-589-2722. FEATURES 2 i-COMM™ Universal Controller Exterior/Interior Folding Door. V-Flex™ Curtain Release System. Fast smooth opening with a maximum speed of up to 40 in/sec. Motor options of 3 Phase 60 Hertz, 208V, 230V, 460V, 575V Motor option with 3Ø 50 Hertz 400V may have slower speeds One or Two directional curtain breakaway. High Wind package. Heavy-duty industrial materials for high cycles and minimal wear. Hardware for mounting the door to the wall, shimming and anchoring to the floor are not provided. LOCKOUT/TAGOUT PROCEDURES The Occupational Safety and Health Administration requires that, in addition to posting safety warnings and barricading the work area, the power supply has been locked in the OFF position or disconnected. It is mandatory that an approved lockout device is utilized. An example of a lockout device is illustrated. The proper lockout procedure requires that the person responsible for the repairs is the only person who has the ability to remove the lockout device. In addition to the lockout device, it is also a requirement to tag the power control in a manner that will clearly note that repairs are under way and state who is responsible for the lockout condition. Tagout devices have to be constructed and printed so that exposure to weather conditions or wet and damp locations will not cause the tag to deteriorate or become unreadable. RITE-HITE Corporation does not recommend any particular lockout device, but recommends the utilization of an OSHA approved device (refer to OSHA regulation 1910.147). RITE-HITE Corporation also recommends the review and implementation of an entire safety program for the Control of Hazardous Energy (Lockout/Tagout). These regulations are available through OSHA publication 3120. Pub. No. 8920PLH JANUARY 2013 TRAKLINE™ FOLD Model 8920PL INSTALLATION INSTRUCTIONS Qty 1 1/1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 8/12 8/12 10/14 10/14 28 28 1 2 a/r 2 1 2 2 a/r Description Crate Containing the following Header Assembly (w/ Roller Tube) RH/LH Sideframe Control Box (optional) w/Owner’s Manual Motor/Brake/Gearbox/Limit Switch Ass’y w/Cables Control Box Cable Assembly (optional) Drive Shroud Curtain Counterweight V-Flex Straps PVC Tube Curtain Retention Bar Parts Box Containing the Following Limit Switch Sprocket Large w/Set Screws (2) Limit Switch Chain 17 1/8” Limit Switch Chain Link 1/4” x 3/16” x 4 1/2” Key Retaining Ring Exterior Belting Pressure Plates Belting Pressure Plate 5/16” Bolts Belting Pressure Plate 5/16” Nuts Belting Pressure Plate 5/16” Lock Washers 3/8-16 x 1 1/4” Carriage Bolts for Header 3/8-16 Hex Nylock Nuts for Header #8-32 x 1/2” Self Tap/Drill Screw #10 Int/Ext Lock Washer #14 x 3/4” Self Tap/Drill Screws 1/4-20 x 1/4” Set Screw Nylon Rope for Brake Release Counterweight Pressure Plates 5/16” x 1 1/4” HHMS For Counterweight Hardware, Straps and Plates for Curtain Retention Assembly ! DANGER !!! When working with electrical or electronic controls, make sure that the power source has been locked out and tagged according to OSHA regulations and approved local electrical codes. PRELIMINARY INSTRUCTIONS Here are a few things to verify before getting started: ! CAUTION !!! 1. Make sure you are working at the correct door location and that you have any required work or building permits. 2. Make sure the electrician is ready to bring the correct electrical power supply to the door Integral sideframe controls or the control box and the electrical power can be shut off without interfering with other plant operations. 3. Barricade the work area on both sides of the opening. 4. Detour material handling equipment (fork lift trucks, etc.) during the installation of the door. 5. Verify there is nothing buried in the floor where the anchor bolts will be installed. 6. Inspect the installation site to make sure there are no overhead obstructions (sprinkler pipes, HVAC systems, electrical supply lines, etc.) that might interfere with the lifting of the door assembly during installation. 7. Move the crate as close to the opening as possible. 8. When unpacking the door components remove the smaller items first, electrical components, parts box, gearmotor, roller tube, header braces/curtain assembly, NOTE: Make sure to barricade the door opening on both sides to prevent unauthorized use until the door has been completely installed. TWO-WAY BREAKAWAY Must Be Equal to O.D.W. +1/4”/-0” and Perpendicular to Wall 3.1 Wall AA Sideframe Sideframe CC Level LISTING OF MEASUREMENTS AND MARKINGS REQUIRED DOOR OPENING Door width at bottom Door width at top Door height left Door height right FLOOR LEVEL Mark left wall where water is level. Mark right wall where water is level. DD BB Wall ONE-WAY BREAKAWAY Must Be Equal to O.D.W. Plus 14 3/4” +1/4”/-0” and Perpendicular to Wall Water Level Low Side High Side TWO WAY BREAKAWAY 1/2 O.D.W. Pub. No. 8920PLH JANUARY 2013 ONE WAY BREAKAWAY 1/2 O.D.W. plus 7 3/8” “AA” & “BB” Dimension must be the same DOOR MUST BE: -Plumb/Perpendicular -The door must be installed level, even if floor is not level. 3 4 Front Curtain Lifting Straps Back Wall Curtain Retention Bar Front Lifting Straps Adjustment Bar Interior / Exterior Mount Lifting Straps Wall Curtain Retention Bar Adjustment Bar Interior / Interior Mount Front 4.1 Retention Bar Adjustment Bar Exterior / Exterior Mount Failure to place retention bar between the curtain and the lifting straps may cause damage to curtain and prevent optimal retention capabilities of curtain. I M P O R TA N T ! ! ! TRAKLINE™ FOLD Model 8920PL HEADER PLACEMENT Pub. No. 8920PLH JANUARY 2013 plus 14 3/4”: +1/4” -0”.2 & 8. 1. 1. Make sure that the floor is level using a carpenter’s level or hydro-level (water level). If the measurements do not agree. so that the straps are being wound up when the pin is turned clockwise for the left hand threaded pins and counterclockwise for the right hand threaded pins. 3.1. 8920PLH JANUARY 2013 5 . Using a 1 1/4” and 1 1/2” wrench. Using a 1 1/4” and 1 1/2” wrench. The distance should be within 1/8”. shimming of the sideframe assemblies will be required. pressure plates and hardware in the parts box and attach to the rear header braces with the sewing seam to the outside and the head of the bolts to the inside. loosen the nuts on the tension pins in the sideframe until they spin freely.1. Turn tensioning pin until the strap is very tight or to a total of approximately 170 ft/lb. UNTIL AFTER INSTALLATION OF THE CURTAIN AND OPTIONAL RETENTION BAR.TRAKLINE™ FOLD Model 8920PL SIDEFRAME INSTALLATION NOTE: DO NOT INSTALL FRONT V-FLEX STRAPS. measure 1/2 O. Figure 3.3. If the floor is not level to within 1/8". 12. Verify that the door jambs are plumb and perpendicular and that the horizontal header is level.W: +1/4” -0”. These measurements should be ± 1/4". Drill holes through shims to allow for anchors. the right hand threaded pin goes on the right hand side. 9. Figure 3. representative. SIDEFRAME INSTALLATION NOTE: Handle sideframes with care as control components may be inside. Compare these measurements to the sizes listed on the Serial Number label for the door to be installed. If shims are required.1. 6. plus 7 3/8" and place a mark on the floor on each side. and place a mark on the floor on each side. Measure across the opening from sideframe mark to sideframe mark to double check the overall dimension. 4. 2.D.W. if not place a mark half way between these two marks. divide this measurement in half. in case of multiple doors. Fork Lift Support Block Roller Tube 5. INC. 6. 4. Drill holes through the wall.1. This will offset the location of the V-Flex™ Curtain straps. 5. Measure the height of the opening at the left and righthand sides (Dimensions CC and DD). supersede any prints included in this owner’s manual on Pages 27-30. 10.W. PREPARING THE JAMB 1. 4.1. the tension will need to be increased. The straps will always be on the inside of the pins. Locate two of the four V-Flex straps. Measure between the jamb at the top of the opening and at the floor. turn the left hand tensioning pins clockwise to put tension on the V-FLEX straps and counter-clockwise for the right hand tension pins. Wrap the straps around the tension pins.1 Header Tube STOP! Contact your RITE-HITE DOORS. ONE-WAY BREAKAWAY: OR 2. Make sure to match the door serial# with the correct serial# on the control box. Place the sideframes into position near the opening. For two way-directional breakaway the sideframes are mounted at O.and the sideframe assemblies last. The left hand pins will have a narrow groove machined into the hex shape near the end of the pins. the left hand threaded pin goes on the left hand side. The use of a cheater bar may be required. Figure 8. Figures 3. Figure 8. No. When the correct tension is applied to the V-Flex strap tighten down the locking nut using a 1 1/2” wrench. mark the centerline on the wall and on the floor. Caution should be used to insure chain is secure.D.D. measure 1/2 O.1 & 8.W.1. 5. From this centerline. 3. Always check parts or control box for prints. The pre-attached covers need to be removed.3. 2. Mark the mounting holes in the back of the sideframe and remove sideframe. Electrical prints included in the parts or control box. Using a 6’ carpenter’s level make sure that sideframe is plumb and square to the wall. make all measurements from the centerline of the door opening. These should be within ±1/2" of the dimensions listed on the Serial Number label. 11. Figure 8.3 then lower the straps to floor. shims must fully support sideframe base plate. Measure the overall width of the door opening near the floor and near the top (Dimensions AA and BB). Figure 3. NOTE: For one directional breakaway the s/f’s are mounted at O. Clamp HEADER LIFTING Pub. When laying out the sideframe locations.D. Carefully lift the sideframes by hooking a chain to the sideframe. Figure 3. Drop a plumb bob from the mark at the top of the jamb and place a mark on the floor. TWO-WAY BREAKAWAY: 3. This distance should not vary more than +1/4/ -0". From this centerline. Figures 8. Install sideframe that does not require shimming at the marks made on the wall. Sideframe When standing in the opening between the sideframes and looking at the sideframe. For taller doors. Likewise. Must be looser than outside straps Pub. limit switch chain. shim as required. The sideframe should be square to the header. Repeat procedure for the opposite sideframe. Place 1 1/2 pre-wraps of the lifting straps around the roller tube. 4.3 Straps MUST Roll off the Roller Tube on the Opposite Side that the Curtain is Hanging Lifting Straps 1 1/2 Pre-Wraps Non-Drive Shaft Roller Tube LIFTING STRAP INSTALLATION 6 Center Lifting Straps for Doors > 21’ O. bumper block and motor bumpers.1. 8920PLH JANUARY 2013 . Figure 5. 5. Plumb the sideframe and double-check the overall width measurements at the bottom of the sideframes. Place the header in front of the opening.TRAKLINE™ FOLD Model 8920PL DRIVE ASSEMBLY INSTALLATION reposition sideframe and fasten to wall using thru the wall bolts and a backing plate for each bolt.1 MOTOR ASSEMBLY Anti-Rotation Bracket Bumper Block 6. Rear Header Brace Bumper Brackets Front Header Brace 7. Place support blocks on the lift forks and clamp header to lift. 9. Locate the gearmotor assembly. 3. if the sideframes twists when fastening to the wall.W. NOTE: Anchors. 8. No. It is not recommended to weld sideframes securely in place until door has been tested to ensure proper operation. wall fasteners and shims are not supplied. Remove drive or non-drive shrouds. 2. The roller tube will be between the lifting straps and the curtain. apply a grease lubricant or anti-seize (not supplied) to the drive shaft. the sideframe should only be tack welded in at this time.D. For ease of gearbox installation and maintenance. DRIVE ASSEMBLY INSTALLATION 1. If welding.2 Bumpers 6. Turn roller tube to align the shaft and gear keyway. Sideframe Shaft Anti-Rotation Bracket 6. There should not be more than +1/4” / -0”. connector link. Figure 6.4 Roller Tube Drive Shaft Retaining Ring Motor Assembly 6. Failure to do this may result in a difficult time removing the motor for maintenance. and 30 tooth sprocket.3. Failure to do this may bend the roller tube. 6. I M P O R TA N T ! ! ! An anti-seize lubricant MUST BE applied to the shaft prior to motor installation. The blocks are needed since the roller tube is lower than the header. 8. The limit switch assembly should be adjusted down in the slots to achieve proper chain tension. 12. tighten the 1/4” set screws onto the flat spot of the shaft with an 1/8” allen wrench to 75 in/lbs and lock-tight. Figure 6. Figures 6. Sprocket needs to line up with the 10 tooth sprocket on the limit switch shaft. 7.1 & 6. Figure 26. 9. may cause the motor to move on the shaft during operation. NOTE: DO NOT place the limit switch assembly at the top of the slots. Tap key into keyway slot until it is past the retaining ring slot. 8920PLH JANUARY 2013 Small Limit Sprocket MOTOR/LIMIT SWITCH ASSEMBLY 7 . some force may be required to get the bumpers over the bumper blocks. 10. Place connector link onto chain and lock in place. Lubricate and install 1/4”x3/16”x 4 1/2” key into the keyway.1 Bumper Bumper Block Bumper Limit Chain Link Connector Pub. Install #35 chain onto sprockets. 13. Washers and Nuts This Side HEADER TO SIDEFRAME MOUNTING Large Limit Sprocket 7. It may be required to lift 600 lbs or more and lift as high as 28’ in the air. Failure to do this. This may cause interference with the covers and make switch adjustment difficult.2. 15. DANGER !!! Use extreme caution when lifting the header unit. Install retaining ring into shaft groove. The key should slide freely. Loosen the limit switch mounting bolts and adjust so the chain deflects approximately 1/4” when pressure is applied. if not loosen and move the 10 tooth sprocket and use a short straight edge to align. Route the limit switch cable through the hole in the back of the motor mount bracket and run down the length of the sideframe.1. Adjust the chain so it does not slip over the teeth. 11.4.1. DO NOT force the key. Be sure to secure header to the lifting device. A chain that is too tight may cause wear on the limit switch shaft bearing. 14. No.2 Header Sideframe to Header Attachment Bolts Sideframe I M P O R TA N T ! ! ! Be sure retaining ring is fully seated in the groove. Figure 7. forcing the key may cause distortion. Install 30 tooth sprocket onto the drive shaft until it hits the shoulder. by lining up the chain so the connector falls onto the large sprocket.1. Figure 7. ! Header 7.TRAKLINE™ FOLD Model 8920PL HEADER INSTALLATION Install gearmotor assembly onto the drive shaft. Gearbox case should be flush with the end of the retaining ring groove. When aligned. 1 & 9. but need to be terminated to the control panel later in the installation process.2. Bolt 8. Place Screw Thru Seal Flap Approximately 2” Above Guards To Prevent Sliding A door mounted on the exterior of a building or on the interior of the building.3 V-Flex Strap Sideframe The limit switch plate Grade 2 bolts must be retightened to 66 in/lbs. Carefully raise the header and set onto the sideframes. as substantial force is being applied to the pins and the belting.1 for proper mounting. The shroud may need to be removed to ease curtain and lifting strap installation. The lifting straps on the curtain will always be on the inside of the building. Fasten the header to the sideframe using the 8 sets of 3/8” x 1 1/4” carriage bolts. Figure 11. 1. but not on the outside wall will have the curtain attached to the front header brace. washers and nuts provided. A door mounted internally on an outside wall of the building will have the curtain attached to the rear header brace. 8920PLH JANUARY 2013 . No.2 Sideframe Header Tensioning Pin Washer Locking Nut TENSION PINS HARDWARE 16. Use Caution not to bend the roller tube. Make sure to place clamps on the forks to prevent the straps from sliding off the forks. the preferred method is to place cargo straps around the header tubes and lift. 2. 3. ! WA R N I N G ! ! ! Use Caution when winding up tension pins. NOTE: If overhead clearance is available. 8. The control box option will have a short cable coming out of the motor and limit switch with plugs on. See Figures 4. V-Flex Strap Cover w/ Flap Away From Curtain NOTE: The motor and brake cables are pre-wired into the motor junction box. Figure 8. due to interference constraints.2. the plate may slip.1 8. Nut V-Flex Strap w/Plate Right Hand Tension Pin Left Hand Tension Pin Tensioning Pin Guard TENSION PINS 8 Pub.TRAKLINE™ FOLD Model 8920PL V-FLEX STRAP INSTALLATION HEADER INSTALLATION I M P O R TA N T ! ! ! The V-Flex straps Must not be installed until after the header has been installed. V-Flex straps with not enough tension may result in premature breakaway and curtain wear. if too loose. space equally. 5. per rear strap instructions. loosen the 3/8” holding bolts and the 5/16” locking screws on the adjustment bar. CURTAIN INSTALLATION 1. After the curtain is properly adjusted. 4. 4. Place curtain on a fork lift so the curtain will unroll toward the wall with approximately 2’ to 3’ of loose curtain off the roll. 1. Slowly lower the curtain to the floor to prevent damage to the curtain or injury to personnel. Failure to roll curtain on adjustment bar may result in curtain damage or failure of curtain 7. 8. Tighten the 3/8” hex head bolt and the 5/16” locking screws on each end of the adjustment bar with a socket wrench.TRAKLINE™ FOLD Model 8920PL CURTAIN RETENTION INSTALLATION Curtain Retention Plate and Hardware Adjustment Bar Holding Bolt Adjustment Bar Tabs 2”x6” Header Tube Adjustment Bar Lock Down Bolt 9. tighten the bolts. 9 . 3. Pub. 8920PLH JANUARY 2013 Lifting Straps Care should be taken so as the curtain unrolls it does not tear.1 & 10. 9. Figures 9.1. Figure 10.1. To roll the curtain up. 2. No. Figure 10. Slide retention straps onto the retention bar.1 & 10. The curtain should be pushed against the rear V-Flex straps. per DIM “X” across the width. 5.1. Lift the curtain in place and insert the adjustment bar into the brackets on the header and fasten with the 3/8” holding bolts and nuts. Clamp the forks of the lift so the curtain will not fall off the lift. Figures 9. and raise or lower the curtain. It may be required to have two people. Slide retention brackets into the ends of the retention bar. one on each side of the header to turn the adjustment bar. so it will not roll off the forks. access may be limited. Straps should be fairly tight and not allow curtain to flex into roller tube.1 Header Dim “X” Dim “X” Curtain Retention Bracket and Hardware Dim “X” Dim “X” Curtain Retention Bar Curtain Retention Strap V-Flex Straps Curtain Adjustment Bar Curtain Slots Curtain Sideframe Curtain When the Curtain Retention Assembly is used it should be installed prior to curtain installation. The curtain is properly rolled up when the slots are not visible under the front brace.1. check for proper sideframe spacing. Install the front V-Flex straps. 3. 2. Figure 9. If the curtain has slack or is not sealed on the floor. I M P O R TA N T ! ! ! The retention bar is designed to properly fit between the sideframes. if the bar is too long. Cutting of the bar can be done to achieve the desired fit. Using a 1 1/4” wrench turn the nut on the end of the bar so the curtain is turned against the header brace. Attach retention straps to the header using the retention plates and hardware provided.1. loosen the 3/8” hex head bolt and the 5/16” locking screws on each end of the adjustment bar. 6. Lift assembly to the top of the sideframes and attach to each sideframe with the hardware provided. 1. Route the straps through the bottom short lifting strap ring and attach the pressure plates and clamp the straps. Figure 11. the curtain may fold up at an angle and cause undue friction on the end of the curtain and sideframe. The curtain should not raise off the floor. 6. The lifting straps need 1 1/2 prewraps on the roller tube before attaching to the curtain. making sure they are not twisted. 4.1 Lock Down Bolt Hold Down Bolt Curtain Adjustment Bar 2”x6” Header Brace V-Flex Mounting Bracket Lifting Straps Are Opposite the Curtain Adjustment Bar Retention Strap Curtain Curtain Retention Bar MUST be placed between the curtain and the lifting straps I M P O R TA N T ! ! ! ADJUSTMENT BAR FASTENING If one side is tighter than the other. just above the strap rings. Remove the lifting strap pressure plates and hardware from the parts box. Repeat procedure on all the remaining straps. The lifting straps are fastened to the roller tube.2 Retention Bar 2” Strap Rings Curtain Lifting Strap LIFTING STRAP ROUTING 10 Pub. 3. LIFTING STRAP INSTALLATION 1. 8. Figure 11.2. Attach pressure plates to the strap. 8920PLH JANUARY 2013 . Insert the lifting straps through all the 2” strap rings. No. The straps should be snug with little or no tension applied. 10.3 & 9. Center straps must have less tension than outside straps. Figure 10.1. 7.1. Figures 6. 2. such that the rounded curve and the head of the bolt are toward the curtain.TRAKLINE™ FOLD Model 8920PL LIFTING STRAP & SHROUD INSTALLATION 10. 5. The header shroud is pre-installed and may need to be removed for curtain installation. Header Shroud 11. either the beam is blocked or the photoeye is out of alignment. No.3. Disconnect power before wiring photoeyes. Rotate the screw until the red and green LED’s turns ON. Plug in the cable from the non-drive sideframe to the header cable. belting and pulley. NOTE: Make sure to secure electrical cables away from counter weight.1. The bottom screw allows for vertical adjustment and the two side screws adjust horizontal alignment. 2. Figures 11. .3 Top Photoeye Header Shroud Brace Bottom Photoeye Photoeye Adjustment Screws Header Front Cover HEADER SHROUD Pub. Locate the photoeye assemblies in the sideframe(s) and make sure they are plugged in. Plug in the header cable and the drive side cable into the control box cable. if not check connections. This photoeye is for reversing only. 5. all photoeyes will have plugs that attach to the plugs on the cables that run back to the control box. 3.1.2. Figure 11.1. caulk the back end of the shroud to the wall to prevent rain seepage. If necessary re-aim the photoeye by using the adjustment screws on the sideframe assembly around the photoeye. Figure 12. After the shroud has been installed to the header. not remote activation.1 Pressure Plates w/Hardware Rounded Side Toward Curtain PHOTOEYE SPECIFICATIONS: 1. NOTE: Steps 4 and 5 will be completed during the start-up procedure.TRAKLINE™ FOLD Model 8920PL PHOTOEYE ADJUSTMENT 11. Figure 12. 8920PLH JANUARY 2013 Sideframe PHOTOEYE ADJUSTMENT 11 Lifting Strap Short Straps 4. Non-drive photoeye cable is located in the 2” x 6” header tube. If the red and green LED’s on the receiver are OFF.2. Reversing photoeye must be set to “Light Mode”. Header Shroud Hardware CONTROL BOX For thru-beam installation with a control box.3 & 12. 2.2 The yellow LED should be on when the thru-beam photoeye (emitter) is powered up. Figure 12. Adjust photoeye beam so it is centered on the reflector to prevent false trips. Figure 11. The shroud may include several pieces depending on door width. 11. and proper terminal connections. Bottom Bar PRESSURE PLATE FASTENING SHROUD INSTALLATION 1. 12 Right Hand Drive External door or a Left Hand Drive Internal Mounted door. past the first lobe and onto the second. will be wired directly to the control panel. Adjust open limit switch by turning the cam screw labeled #2 until the contact is in line with the cam lobe. Light/Dark Switch Sensitivity Adjustment 12. Turn the #2 open limit switch screw counter-clockwise to raise the door and clockwise to lower the door. 5. the driveside photoeyes. input X0 LED will also be off. Figure 13.1 Header Grommet Header Grommet Photoeye Cable Runs Through The 2”x6” Tube Thru-Beam Photoeye Cable w/2 Plugs For Integral Control Station Thru-Beam Photoeye Cable w/3 Plugs For Control Box Drive Side Thru-Beam Photoeye w/Cable and Plug For Control Box Integral Control Panel. see following instructions.1. until you hear the contact click. Loosen the two phillips screws and remove cover.1. press both the open/reset and black jog button to raise the door to the full open position. 1. NOTE: Determine which drive and mount your door is to figure out which direction to turn the limits: Right Hand Drive Internal door or a Left Hand Drive External Mounted door. Located in Drive Sideframe Drive Side Thru-Beam Photoeye w/Cable For Integral Control Station Non-Drive Thru-Beam Photoeye’s w/Plugs For Control Box or Integral Control Station Control Box PHOTOEYE CABLE ROUTING Yellow LEDPower Red and Green LEDAlignment Measure from the floor to the bottom of the curtain with the door in the full open position. PHOTOEYE DETAIL INTEGRAL CONTROL STATION For thru-beam installation with a integral control panel. The limit switches are normally closed. 2. unless the limit cam lobe is made.1. Turn the #1 close/photoeye limit switch screw counterclockwise to raise the door and clockwise to lower the door.TRAKLINE™ FOLD Model 8920PL LIMIT SWITCH ADJUSTMENT 12. 8920PLH JANUARY 2013 . Adjust the closed limit switch. NOTE: Setting the limits are based on drive location and interior or exterior mount. adjust the curtain to manufactured opening size. No. Figure 13. Making sure everyone is clear of the door. Figure 12. the non-drive sideframe photoeyes will have plugs that attach to the plugs on the cable that runs back to the control station. 6.2 3. Input X1 LED will also be off. LIMIT SWITCH ADJUSTMENT Turn the #1 close/photoeye limit switch screw clockwise to raise the door and counter-clockwise to lower the door. by loosening the center screw and turning the cam screw labeled #1. Turn the #2 open limit switch screw clockwise to raise the door and counter-clockwise to lower the door. the input LED’s will be on all the time. Pub. 4. 3. SIDEFRAME TOP CAP 13. This will be determined by running the door up and down. 4. Apply label in proper position. Sideframe Cover SIDEFRAME COVER INSTRUCTION 1. 2. Photoeye 7. 13 . For any reason if the limit switch plate adjustment bolts need to be loosened or replaced they should be Grade 8 bolts and torqued to 19ft/lbs. 8920PLH JANUARY 2013 13. No. 8.4 Partial Open L/S Open L/S Close L/S Fine tuning of the limits may be necessary.2.5. 2.TRAKLINE™ FOLD Model 8920PL SHROUD / COVER INSTALLATION Center Adjustment Screw Open Limit Switch Cam #1 Close Limit Switch Screw #2 Open Limit Switch Screw 13.3 Clean wall surface where label is to be placed. Peel backing away from label. Install brake release lever and cord.1 Contact Blocks #3 Close/Photoeye Limit Switch #1 Close/Photoeye Limit Switch Not Used 13.5 INSTALLATION OF SHROUD / COVERS 1. Install the sideframe covers that were previously removed during sideframe installation. adjust to the desired alternate height using the same procedures as with the open and close limits. Fasten drive shroud to drive sideframe by using the 6 tek screws provided.3. Locate drive shroud and hardware. If the door has an optional alternate open.2 13. Figure 13. Figure 13. Sloped Shroud Conduit Holder for Control Box Cable 13. 9. Repeat procedure to the opposite sideframe.6 12” View of back Side Of Door Drive Shroud 5’-0” Fasten Front Cover To Header Braces Mounting Holes Label Both Sides Sideframe DRIVE SHROUD INSTALLATION Pub. Fasten front cover by lining up holes to header brace brackets holes with the hardware provided. Figure 13. 2. The motor ground cable must be grounded to the sideframe at the conduit holder using the tek screw and star washer provided. ! CAUTION !!! When drilling holes in the box. The cables will be enclosed in flexible liquid tight conduit and can be attached to the conduit bracket at the top. Figure 14. 7. brake.1 NOTE: The Integral control panel is standard on interior doors and is located in the drive sideframe .1. and national electrical codes are met. Figure 14. an earth ground connection MUST BE made to the green/yellow control box ground terminal. Door will close automatically.2 i-COMM Drive Side Photoeyes Integral Control Box Station The Leading Edge in Door Safety. Milwaukee.1. The control box is standard on externally mounted doors. Make sure to route all conduit through the bottom of the control box. ! WA R N I N G ! ! ! When working with electrical or electronic controls. This will help prevent condensation from forming in the conduit. 10. Incoming 3-phase power must connect into terminals L1. the conduit must be plugged with epoxy. Turn power on and pull the E-Stop button out and press the jog (black) and open (green) button to get the door in the full open position. The door must be reset whenever the jog button is pressed. I M P O R TA N T ! ! ! In freezer and cooler applications where a conduit passes from a warm to cold temperature zone. state. The control box is provided with class CC protective fusing for the incoming power. and L3. Sideframe JOG/REFEED PROCEDURES Hold the JOG button in while pressing the OPEN/RESET button to run the door through the open and close cycles.E. All holes drilled through the control box must be through the bottom of the box.TRAKLINE™ FOLD Model 8920PL ELECTRICAL INSTALLATION the electrical wire from the header down to the control panel or control box. The door must be reset whenever power is restored. 8. make sure that the power source has been locked out and tagged according to OSHA regulations and approved local electrical codes. It is the responsibility of the buyer to provide electrical service up to the control box with proper branch service protection and an approved means of disconnect. Ground must attach to the green/yellow terminal. It may be required by local electrical codes that a junction box and rigid conduit be used when running 14 Push Button Controls E-Stop Open Button Jog Button Example of Mounting Electrical Box Plate to Sideframe for Conduit Holder (not supplied) Pub.1. DO NOT turn control box upside down or go too deeply into the box.1. Connect wiring as indicated by the device field wiring diagram on Pages 27-30. RESET PROCEDURE Press the OPEN/RESET button to activate the door to the full open position and to reset the controls. an N. Figure 15. Figure 14. For more information. 6. WI (800) 456-0600 Non-Drive Side Photoeyes OPERATING PROCEDURES The OPEN/RESET Button activates the door to the full open position. 14. 3. 5. The control panel is covered with a PVC material for protection. The incoming power terminals in the control box will not accommodate wires larger than 10AWG. see Section 300-7a of the National Electric Code. L2. Cables with connectors on one end are provided for the motor. run the power supply cable (by others) into the sideframe at the control panel height. I M P O R TA N T ! ! ! A qualified electrician should install the wiring in accordance with local and national electrical codes.1. 2. Figure 15. Use lockout and tagout procedures to avoid injury. all control boxes should be mounted on the inside of the building regardless of door mount side on a wall adjacent to the door at approximately 54" above the floor level. approved ground bushing and green/yellow wire MUST BE properly attached to the conduit for connection to the ground terminal. 1. For an Integral control panel.C. Control Box Cable 14. I M P O R TA N T ! ! ! To reduce risk of injury or death. It is the responsibility of the installing electrician to be sure all local. Motor/Brake Cables Control Box Ground Cable Connector Limit Switch Cable TM Route all field installed wires inside the control box so that separation is maintained between line voltage wires and low voltage class II wiring. If metal conduit is used as the ground connector. If possible. Damage or debris may fall into electrical components causing failure or severe equipment damage. 4. limit switches and photoeye’s and will need to be terminated to the control panel. 9. 8920PLH JANUARY 2013 . No. Figure 15. Pub. To "OPEN". 8920PLH JANUARY 2013 Incoming Power Terminals L1. push the button. Whenever the door operation is stopped by using the E-Stop. you must press the "OPEN/RESET" button to reset and open the door. FAILURE TO DO SO. Electrical Illuminated Input LED’s The green button opens and resets the door after a fault. THE SAFEST LOCATION IS AT THE BOTTOM. The i-COMM will automatically close the door after the preset time has expired. AS DUST PARTICLES AND MOISTURE MAY CAUSE DAMAGE TO ELECTRICAL COMPONENTS. Ground Green Bold Dashed Line Indicates Safe Area for Drilling Holes Red Bold Solid Line Indicates Un-Safe Area for Drilling Holes 15 . WILL VOID WARRANTY Remove labels after installation is complete 15. L2. No. L3. press and release the button.1 The i-COMM is used to control all functions of the door. Page 16. To stop door operation. Illuminated Output LED’s Serial # Label Serial # Label The red E-Stop button stops door operation.TRAKLINE™ FOLD Model 8920PL ELECTRICAL INSTALLATION ! WA R N I N G ! ! ! DO NOT DRILL HOLES ON TOP OF CONTROL BOX TO RUN CONDUIT. Red Bold Solid Line Indicates Un-Safe Area for Drilling Holes Note label inside control box that is a ready reference to the i-COMM inputs and outputs. 8920PLH JANUARY 2013 . No.TRAKLINE™ FOLD Model 8920PL I-COMM LOGIC TABLE 16 Pub. All mounting hardware must be tightened. If any procedures for the installation or operation have been left out or are not complete. a downloader will be sent to download the new program. Door must open when the green open button is pressed.2. All photoeye’s must be adjusted with the yellow.2. Insert wires into terminals. 1. The correct motor phase of the door has been verified. labels on the wires as well as the electrical wiring diagram included with the door. Screw supports into mounting bracket and install board.5) Hand / Auto Consult Customer Service Disable Disables Input Reverse N.C.5) Toggle / Auto Toggle with Automatic close (=/> Version 2. Make sure you have all the parts before beginning.2. contact RITE-HITE DOORS. 6. 2.2. 7. Check that photoeye’s reverse the door. 7. 5 Relay Outputs. Technical Support at 1-563-589-2722.TRAKLINE™ FOLD Model 8920PL ELECTRICAL INSTALLATION Before start-up of the door. Remove the board by cutting the white plastic supports. Counterbalance system has been properly installed. 3. Curtain is placed between the V-Flex straps. the following must be completed. (24VAC/DC.5) 22 Flash 2Hz (=/> Version 2.5) Partial Open Toggle (8000/CL/XL/8900) (=/> Version 2. Partial Open Activation (8000/CL/XL/8900) (=/> Version 2. Reverses or Holds open door using normally close contacts Clean - Pub. Remove wires from the input and output terminals. and green LED’s on. 5. 3. (24VDC. 15 Digital Inputs. REMOVAL AND INSTALLATION 1. if the weight bottoms out or hits pulley at the top. and remove supports from bracket.C.O.5) 23 Partial Timer 24 Act rev I-Zone Pass 25 Door Open Alarm 26 Interlock Out N.2. Change controller with door in the close position. i-COMM PROCEDURES 1. Unplug the J3 push button harness. 0. 3. The lifting straps should be routed correctly and hardware tightened. 4 DC Outputs. Terminals will accept wire sizes from 12 . press the open/reset button to allow the door to time out and close. re-adjust belting. No. based on markings. Open and close limit switches have been adjusted. INC. The use of a handheld device is no longer required. 8. 4. Opens Door Reverse Reverses or Holds open door Stop Stops door (Normally-Open) Manual Open Opens door (used for open-close-stop. With the E-Stop button pulled out. 1 AMP) 6. 4. 2. the J4 power supply harness and the J5 induction loop harness if applicable.22 AWG. Make sure all activation is not wired until the door is operated to ensure that a faulty activation device is not causing the door to be inoperable. 10 mA) 5. Plug in the J3. X3 & X5) (Note: Interlocking is disabled if no inputs are defined as interlock) Stop Stops door (Normally-Closed) Activation Opens Door Toggle Opens/Closes Door Close Closes door Sequential Act.5 AMP MAX) Model: Default Value for Output (Factory Configuration) YK2 YK3 YDC0 YDC1 YDC2 YDC3 Trakline 20 0 2 20 20 20 X0 X1 n/a n/a Default Value for Input (Factory Configuration) X2 X3 X4 X5 X6 X7 n/a 2 n/a 3 2 2 n/a = Not available for change Valid Values for Input Settings: Value 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Function Description Interlock In Allows door to open (Only Available for inputs X2. 9. 8920PLH JANUARY 2013 17 . Valid Values for Output Settings Value Function 0 On when door closed (Interlock Out) 1 On when door Not Closed 2 On during preannounce to close 3 On when door full open 4 On when door not full open 5 On when door faulted 6 On when door not faulted 7 On when activation command 8 On during run Open 9 On during run Close 10 On during run (Open or Close) 11 On when door on limit (open or close) 12 On when I-Zone alarm 13 On when door open for 30 seconds 14 On when door open for 60 seconds 15 On when door open for 120 seconds 16 On during sequential activation 17 On when not running open 18 On when not running close 19 On when not running (open or close) 20 Output Disabled 21 Flash 3Hz (=/> Version 2. 2. 8. (24VDC. 4. 28 Preannounce and Close 29 Photoeye Test 10. Test door to see that it functions properly. J4 and J5 connectors. 5. normal activation will not resume from stop) Auto/Man Places Door in Toggle Mode when input is on. 6. 27 Interlock Out N. red. No. 8920PLH JANUARY 2013 .18 Input Terminals Up Key Power LED J1 Programming Port Down Key LCD Display Green Input Enter Key Terminal LED’s Display Contrast Potentiometer (Lighter / Darker) JP1 Jumper JP3 Jumper Output Terminals Red Output Terminal LED's JP2 Jumper Induction Loop TRAKLINE™ FOLD Model 8920PL i-COMM DIGITAL CONTROLLER DETAIL Pub. No. 8000/CL/XL Overload Relay E-Stop pushed. Inverter (8600) Run open time limit exceeded Menu Interrupted Trakline limit problem (8910/20/PL only) Limit switch has failed Door has detected obstruction and reversed 3 times Unknown fault System clock failed State unknown Pro Inverter Fault Displays when jogging open Displays when jogging close Indicates problem with photoeye system (FasTrax only) * Displays on Screen during jog only DOOR IS OPENING Door is Opening Door is Open Stand Clear Closing in xx. 8920PLH JANUARY 2013 19 . Photoeye is blocked (overrides timer display) I-Zone active (overrides timer display) DOOR IS CLOSING Door Closing Door Closed Door Closed Cycles: xxxxxx Interlock Active Door Stopped Push Open/Close None None None Device Holding Open Close Door Remove Obstruction Remove Detection None DOOR IS CLOSED Displays cycle count Door is interlocked and cannot be opened DOOR IS STOPPED DC None Perform Interlocking Open/Close Door X_ (+24VDC) Controller Input BASIC INPUT WIRING DC Relay Coil YDC_ DC OUTPUT WIRING Pub. 8000/CL/XL . Overload Relay (8900). Photoeye Blocked I-Zone Detection Stand Clear DOOR IS OPEN When not in preannounce to close When in preannounce to close Displays closing time in seconds Indicates activation on (overrides timer display) Indicates door is waiting for manual close cmd.Sideframe door.Chainfall.TRAKLINE™ FOLD Model 8920PL i-COMM DISPLAY MESSAGES LCD DISPLAY MESSAGES: TOP DISPLAY BOTTOM DISPLAY REASON / FAULT MESSAGES ACTION REQUIRED Door Faulted Push Open/Reset* Service Required* Service Required* Push Open/Reset* Reset / Jog Door* Reset / Jog Door* Push Open/Reset* Service Required* Push Open/Reset* Service Required* Service Required* Inspect & Reset* Service Required* Service Required* Service Required* Check Inverter* None* None* Jog To Close* Normal Power Up Watchdog Timer Reset From Sleep Low Voltage Breakaway Breakaway Emergency Stop Open Time Limit Menu Interrupt Limit Pulse Fail Limit Failure Obstruction Unknown System Clock read Unknown State Pro System Jog to Open Pos Jog to Close Pos Photoeye Failure Indicates Loss of Power Indicates the boards watchdog timer has reset Indicates the controller was awaken from sleep mode Drop in voltage caused controller to restart Door is in breakaway mode FasTrax .xs Activation On Waiting for cmd. To enter the menu press the ENTER key. [FasTrax/FR/CL. (Note: Door will not close is Toggle Mode is enabled (Close Timer = 0)) Toggle Mode . X2. SplitSecond] Set Close Pos Read/Write Use to set the close position for encoder. door will reverse to open. X7 (Note: Inputs which are not changeable will display "Not Adjustable") Language Read-Write Use to change language of the menus. In toggle mode the reclose timer will be disabled.2. X5.. YK3 (Relay K3). (Valid Range: 1-255 seconds.Loop board will only reverse door. the Controller will stop and fault the door. No. Select Additional Languages (i. 6. Spanish) [All models] Fault History Read-Only Displays Last five faults as codes. Display Cycle Count Read-Only Displays current cycle count for the door. [European . X6. Copy to Loader Read-Only Copies program in i-COMM to loader. If pressed while door is traveling close. Use up arrow to start copy process. (Valid Range: 0-255 seconds) [All models] Encoder Position Read-Only Displays position of encoder. scroll to the "Exit" option in the main menu and press ENTER. Use the arrow keys (Up and Down) to navigate through the choices 3. (YK2 Relay K2). SplitSecond] Display Model # Read-Only Displays door model. 2. Once editing is completed press ENTER to return to the main menu. 1. Reset/Jog Only . 5. (If Reset Only is required without opening door please consult applications or Rite-Hite Door Technical Support) [All models] I-Zone System Read-Write Use to Enable/Disable I-Zone System.5) (075) use if does not fully close Set Open Pos Read/Write Use to set the open position for encoder. [All models] Set Close Timer Read/Write Displays and sets current close timer. SplitSecond] Open Pos Adjust Read/Write Use to change the open position for encoder. Read-Write Valid Choices are: Auto Close Mode . [All models] Set Open PB Func Read-Write Valid Choices are: Auto Close Mode" .#25 Use to set time alarm on when door open [All models] Clock Read/Write Displays date and time. [FasTrax/CL/FR only] Copy from Loader Write-Only Copies program from loader to i-COMM. Use arrows to provide a detailed description of each fault code displayed. Setting the Close Timer to 0 will place the door in toggle mode. SplitSecond] Close Pos Adjust Read/Write Use to change the close position for encoder. Turning power off while in the menu mode will cancel all changes. 8920PLH JANUARY 2013 . Use up arrow to start copy process.FasTrax only (=/> Version 2. [All models] 20 Pub. [FasTrax/FR/CL.Open/Reset button will only reset and jog the door. Partial Config Read-Write Consult Technical Support (=/> Version 2. SplitSecond] Open Alrm Time RW .5) Reverse Delay Read-Write Consult Technical Support . (see chart) (Note: Outputs which are not changeable will display "Not Adjustable") YDC1. Exit [Enter] Read-Only Use to exit menu system and save changes. Push the Open/Reset once to open the door and again to close. See details instructions on Page 7. See details instructions on Page 7. SplitSecond] Passcode Read/Write Consult Customer Service [All models} CE Option Read/Write Use to shut-off light curtain. [FasTrax/CL/FR only] X11 PE Cut-Out Read/Write Use to shut-off upper PE when door closing. [FasTrax/FR/CL. See details instructions on Page 7. [FasTrax/FR/CL. This time plus the Close Timer will be the amount of time the door will stay open. (Note: Door will not close in Toggle Mode is enabled (Close Timer = 0)) Rev. initial setup only. YDC2. SplitSecond] Open Distance Read/Write Use to set the door opening distance for encoder.2. [FasTrax/FR/CL. X3. Use the arrow keys to change the value if needed. Loop will not open door from fully closed position. YDC0.Loop board will open and reverse door. [Valid for FasTrax. When settings are completed. Trakline and Protecdor series doors] Output Definition Read-Write Use to change functions of outputs where allowed. [FasTrax/FR/CL. Portuguese.TRAKLINE™ FOLD Model 8920PL i-COMM MENU Operation of the door is not possible when using the menu system.e. initial setup only.Push button will open and reverse door. When the desired item is selected press enter to view the value or setting. [All models] Set Loop Func./Hold Open . with 0=Toggle Mode) [All models] Set Preannounce Read/Write Displays and sets Preannounce to close timer.FasTrax only] X10 PE Cut-Out Read/Write Use to shut-off lower PE when door closing. Changes are not saved until the menu mode is exited. YDC3 Input Define Read-Write Use to change functions of inputs where allowed. 4. initial setup only.5) (0) AB Inverter Delay Read-Write Consult Technical Support . Note reclose is disabled when door has been opened via Toggle. [FasTrax/FR/CL. [FasTrax/CL/FR only] I-Zone Cut-Out Read/Write Use to shut-off I-Zone when door closing.FasTrax only (=/> Version 2.2. This time plus the Preannounce Timer will be the amount of time the door will stay open.Places the Open/Reset button in Toggle. Scroll to “Copy From Loader”. 5. Press ENTER key. When complete. Press ENTER. #define FaultPhotoeye 0D 6. To decrease reclose time. Press ENTER key. 7. 6. Press ENTER key. Scroll to EXIT. 8920PLH JANUARY 2013 UNUSED OUTPUT I-ZONE ALARM OUT DC POWER OUT RESET INPUT (X12) UNUSED DC COMMON INPUT DC POWER INPUT 24VAC INPUT 24VAC COMMON (N) OPEN/CLOSE COM CLOSE OUTPUT (K1) OPEN OUTPUT (K0) LOOP INPUT 2 LOOP INPUT 1 DC POWER OUT DC COMMON OUT DC POWER OUT LOOP INPUT (X13) FLASHING LAMP OUT UNUSED DC POWER OUT RESET INPUT (X12) UNUSED DC COMMON INPUT DC POWER INPUT 24VAC INPUT 24VAC COMMON (N) OPEN/CLOSE COM INVERTER OUT 2(K1) INVERTER OUT 1 (K0) LOOP INPUT 2 LOOP INPUT 1 DC POWER OUT DC COMMON OUT DC POWER OUT LOOP INPUT (X13) FLASHING LAMP OUT UNUSED DC POWER OUT RESET INPUT (X12) UNUSED DC COMMON INPUT DC POWER INPUT UNUSED UNUSED OPEN/CLOSE COM CLOSE OUTPUT (K1) OPEN OUTPUT (K0) LOOP INPUT 2 LOOP INPUT 1 DC POWER OUT DC COMMON OUT DC POWER OUT LOOP INPUT (X13) FLASHING LAMP OUT UNUSED DC POWER OUT RESET INPUT (X12) UNUSED DC COMMON INPUT DC POWER INPUT 24VAC INPUT 24VAC COMMON (N) OPEN/CLOSE COM CLOSE OUTPUT (K1) OPEN OUTPUT (K0) LOOP INPUT 2 LOOP INPUT 1 DC POWER OUT DC COMMON OUT DC POWER OUT LOOP INPUT (X13) 21 . FLASHING LAMP OUT I-ZONE ALARM OUT DC POWER OUT RESET INPUT (X12) UNUSED DC COMMON INPUT DC POWER INPUT 24VAC INPUT 24VAC COMMON (N) OPEN/CLOSE CO CLOSE OUTPUT (K1) OPEN OUTPUT (K0) LOOP INPUT 2 LOOP INPUT 1 DC POWER OUT DC COMMON OUT DC POWER OUT LOOP INPUT (X13) Pub. The voltages listed for each pin assume that either the input or output is activated. Use UP key to scroll to “Set Close Timer”. 4. #define FaultTimerRead 0A 3. This displays the last 5 faults in numerical code. press UP key. 4. 2. #define FaultStateOB 0B 4. 2. Restore power and operate door. Press ENTER. 1. #define FaultObstruction 9 2. Scroll to EXIT. 2. Press ENTER key. turn power off and remove loader. press DOWN key. 7. 6. “Toggle Mode” or Reset/Jog Only”. Use UP / DOWN keys to scroll to “Set Open PB Func”. press the UP key to scroll through the fault codes. Scroll to EXIT. 8. Press ENTER key. 7. Turn power on. No. Press ENTER when complete. operate door. 8. operate door. 8. Press ENTER when complete. 6. PROCEDURE FOR CHECKING FAULT HISTORY: Code #define FaultNone 0 #define FaultPowerUp 1 #define FaultBreakaway 2 #define FaultRunOpenTimer 3 #define FaultMenuInt 4 #define FaultLimitSwitch 5 #define FaultEstop 6 #define FaultRunCloseTimer 7 #define FaultLimitPulseFail 8 1. Press ENTER to save changes. 7. 5. Press ENTER key. Turn power off. 3.TRAKLINE™ FOLD Model 8920PL i-COMM PROCEDURE INSTRUCTIONS PROCEDURE FOR USING DOWNLOADER CHIP: PROCEDURE FOR CHANGING OPEN BUTTON OPERATION: 1. #define FaultEncoderRead 0E #define FaultEncoderVelocity 0F #define FaultEncoderNC 10 CONNECTOR CONNECTOR TABLE J3 J4 J5 PIN # 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 This table shows the function of each of the connectors on the i-COMM controller. 3. Press ENTER when complete. The following describes what the fault codes convert to: PROCEDURE FOR ADJUSTING RECLOSE TIMER: Description 1. #define FaultPROSystem 0C 5. Choose between “Auto Close Mode”. Plug in downloader chip. For a detailed view. Use UP / DOWN keys to scroll to “Fault History”. Press ENTER and UP key to start copy process. To increase reclose time. 5. Press ENTER. 3. 4. 1 PVC Tube COUNTER WEIGHT DETAIL 22 THRU-WALL BRAKE RELEASE Pub. 4. Lifting Straps Would Be On the Front Side of the Roller Tube In This Detail Belting Pulley THRU-WALL BRAKE RELEASE The TRAKLINE can be equipped with an optional opposite Thru-Wall Brake Release system that in the case of a power outage. make sure that the power source has been locked out and tagged according to OSHA regulations and approved local electrical codes. if clear. 8. 7. For additional clearance while drilling. With the door in the open position. Make sure the thru-beam photoeye cable is clear of the counter weight belting. Thread rope from the handle. Insert plugs into each end of the conduit.TRAKLINE™ FOLD Model 8920PL COUNTER BALANCE SYSTEM The TRAKLINE PL door by RITE-HITE DOORS. move the conduit left or right. 22. Install the loop between the weight brackets and install pin and cotter pin. around the pulley and through the conduit. 8920PLH JANUARY 2013 . 2. 1. mark the location on the wall in line with the route of the rope. Install the longer pvc tube over the weight. simply pull on the brake release cord. It may be necessary to cut the conduit to length to achieve desired end results. Place 1 1/2 pre-wraps around the idle pulley making sure it comes off the pulley the opposite the direction that the lifting straps come off the roller tube. 3. No. Figure 22. can be used to partially open the door. Re-install the shroud. 4. The weight attaches to the belting by using pressure plates and hardware. is equipped with a counter-balance system that is used to assist the door open in the case of a power outage. place the shorter piece on the floor and attach the two pieces. Idler Pulley Belting Pre-Wraps (1 1/2) Roll Off Opposite Side of Pulley As The Curtain Lifting Straps Proceed to adjust limit switches as required after operating the door. Jog the door closed so the weight lifts up in the air. drill a 1” Ø hole through the wall. Failure to do this may result in the overload relay tripping out. It is also used to help balance the door to reduce motor load. Make sure the weight is not interfering with the pulley. 9. through the shroud. The Counter-Balance weight system operates in the non-drive sideframe. remove the shroud. 6. 5. fasten the belting to the pulley with hardware provided. Check the other side of the wall for clearance. Insert the conduit through the wall.2. To partially raise the door in case of a power outage. ! WA R N I N G ! ! ! When working with electrical or electronic controls. The counter weight pulley is installed onto the shaft at the factory. 2. Some assistance may be required on large doors. ! WA R N I N G ! ! ! 10. The counterweight must be installed before operating the door. 3. 1. If not clear.1. Route belting into a loop and tighten the pressure straps with the hardware provided. INC. Install the weight on blocks approximately 12” off the floor. Make sure the belting is properly fastened to prevent it from slipping. Use caution when working with the counter weight.2 Pressure Plates Counter Weight 22. The system is driven by a pulley on the non-drive roller tube shaft. Figure 22. Using the pulley as a guide. NOTE: Planned maintenance programs are available for the TRAKLINE PL door. Take note of the orientation of the brake before removing.1 3. replace as required. Wipe lens or reflectors clean. Check all connections. To remove the brake from the motor housing. • Check open and close positions. • Inspect bars for damage. The unit will pop off. check connections. tie the curtain in place so it will not unwind and disconnect power to the door. and chain is tight. Polarity is not important. • Check for wear and tear. Lubricate. BRAKE REPLACEMENT 1. Misc: Loosen and remove the brake handle and the four screws holding the cover to the brake. 4. Insert the 4mm allen head screws and tighten. 10. 12. Make sure curtain is tracking straight. 6. Make sure seals are sealing at the header and sideframe locations. Remove the snap ring and the fan. CUSTOMER: RITE-HITE® DOORS PLANNED MAINTENANCE Model 8910/20/PL TRAKLINE™ TRAKLINE™ PL SO# SERIAL# Periodic Cycle Check: Planned Maintenance 1 Brake Recommended P. 8920PLH JANUARY 2013 • DATE: Inspect and Perform the Following (See Manual) 36 • Perform manual test by releasing brake and making sure door stops in the desired position. Also barricade the work area on both sides of the door to prevent unauthorized access while servicing. DO NOT use abrasive cleaner on vision.TRAKLINE™ FOLD Model 8920PL MAINTENANCE PROCEDURES TORQUE: The brake is supplied from the factory with the nominal torque setting. 11. Reconnect power and check for proper operation. Disconnect the blue and brown brake wires from terminals 5 and 6 on the rectifier. • Inspect for wear. • Make sure sideframe and header covers are installed. Install the new brake. To remove open.M. If the hex hub needs replacing. Check fluid level. representative for details. Run the door to the full open position. • Inspect for wear and tear. Contact your local Rite-HitE DOORS. • Check for normal operation. Replace the brake cover and tighten the four phillips screws that hold it in place and the brake handle. 5. • Make sure lifting straps and clamps are tight and curtain is sealing at the floor. • Clean with Isopropyl alcohol or warm soapy water. turn the latch to the left at the top of the button with a small screwdriver. Intervals (Time Shown In Months) 4 8 12 18 24 30 • • • Chain • • Controls Covers Curtain • • • • • • Gearbox Header • • • • • • • Limit Switch Motor Photoeyes • • • • • Seals • • • • • • • • • • • Sideframe Stabilizer Bars Straps Strap Clamps (Fold Door Only) Pub. Make sure straps are tight. 23 Maintenance BRAKE WIRING . 23. 9. jog or E-stop buttons. loosen the 4mm allen head screws holding it in place. Check all mounting hardware. straighten or replace as required.1 Reconnect the blue and brown brake wires to the #5 and #6 terminals on the rectifier. Pull the brake straight off the motor. • Check alignment. No. 7. 8. 2. • Check for unusual noise. INC. remove the snap ring. Blow dust and debris from the header. • Check mounting hardware connections. tighten or replace as required. Make sure that the power source has been locked out and tagged according to OSHA regulations and approved local electrical codes. and tension pin nuts are tight. • Clean and check all connections. adjust as required. Figure 23. • Inspect for damage. with a short phillips screwdriver. If there is concern. overload. operate the device twice to verify that the door will open with an activation and close with an activation. A Fold door that is mounted internally on an outside wall of the building will have the curtain pre-attached to the header rear brace. c) The brake rectifier should put out 90-110VDC. Door Opening Height or Door Opening Width The door operations are controlled by an i-COMM Universal Controller. except for terminals L1.4 ohms on normal readings. The option for a control box is available on internally mounted doors. If the door fails to function.2 ohms on normal readings. 8920PLH JANUARY 2013 . status and position of the door at any time during its travel. F1 Fuse is for 120VAC devices and receives power from the X1& X3 transformer taps. The fuse is a 1 amp slow blow fuse. and removes power from the entire control box. Two-Way breakaway or High Wind package. Refer to the Input/Output logic table located on Page 16 of this manual. refer to chart on Page 16. The Fold door is for exterior or interior use. There is a digital display that shows the cycles. The F2 fuse protects the photoeyes. the contactor's. less may cause wear on the bearings. The fuse is a 1/2 amp for 380V-575V and 1 amp for 208V-240V KLDR slow blow fuse.TRAKLINE™ FOLD Model 8920PL TROUBLESHOOTING. curtain jog button. (Previous generation brakes will have 350 ohms) MC1 contactor is the open contactor. move the smaller sprocket to align. which a control box is standard. All activation devices use a set of normally open contacts. 400V 2 HP motor will have 6. It must be pressed in conjunction with the open button. The fuse is a 2 amp slow blow fuse. L2. c) Chain should deflect approx.W. The F1 fuse protects the brake and 120VAC pre-announce devices at terminals B1. If the brake is not functioning properly. INC. Make sure that the door fully opens and closes after the time set on the re-close timer has expired. check wiring or replace the switch. Standard controls include open/reset button. L3. Photoeye. you should not attempt to change the factory set program. check the following: a) If the chain is not aligned properly.H. special activation commands. 1/4”. The material is a one-piece heat sealed vinyl curtain. and when an open command is given the contactor pulls in and opens the door. motor and the entire control box. Oval Vision is optional on the Fold door. F2 Fuse is for 24VAC devices and receives power from the X1& X2 transformer taps. refer to instructional manual included. 208-230V 2 HP motor will have 2. S2. interlocks.6 ohms on normal readings. A quick way of determining that the door is ready to operate normally is to open the control box and look for the green LED lights to be ON (Illuminated) at the X INPUTS and the Y OUTPUTS. Closed. 400V. REPAIR AND ADJUSTMENTS ITEM Activation Devices Brake Contactor MC1 Open Contactor MC2 Closed Control Box Counter-Weight Option Curtain D. it should be 16” long for a RHD and 18” long for a LHD door. L3. b) If the chain makes noise. and when an closed command is given the contactor pulls in and closes the door. authorized service technician. a mushroom E-stop and auto-reclose are standard. b) Brake wiring at terminals B1 & B2 and plug in connections. The contactor must have the same voltage on all 3 legs going in and out in order for the motor to run. lubricate as needed. INC. thereby shorting out the motor. among many others. A Fold door is standard with s/f integral controls unless it is an external mounted Fold door. The door comes standard with an 8 1/2” tall vision located 63” off the floor.O. Settings can be changed for re-close or preannounce timers. The limit switch chain length is determined at the factory. relays and all 24VAC activation devices. L2. If the switch is open when it is not in-line with the lobe. 460V 2 HP motor will have 9. The contactor must have the same voltage on all 3 legs going in and out in order for the motor to run. 575V 2 HP motor will have 13. The curtain consists of fiberglass stabilizer bars that maintain the door in the guide straps under normal operation. A Fold door that is mounted on the exterior of a building or any interior wall except the outside wall will have the curtain attached pre-attached to the header front brace. and Alternate open limit switches are a normally closed device and should only be open when the limit switch lobe is in-line with the contact. The disconnect switch is in line with terminals L1. The jog push button is a constant pressure button and the door will move only when the button is pressed.4 ohms on normal readings. The Open. When the both buttons are pressed the door will always move in the closed direction. and 575V 3-phase. The Fold door can be equipped with either One-Way Breakaway. The i-COMM is set-up and programmed during testing at the factory. If you have wired the devices in toggle mode. Unless you are a RITE-HITE DOORS.O. The mechanical interlock prevents both the MC1 & the MC2 contactor from being pulled in at the same time. For activation questions. 460V. (must be checked after the rectifier)./D. 230V. MC2 contactor is the closed contactor. The control box is a fuse protected NEMA 4X. Door Operation and Controls E-Stop Button i-COMM Controller™ Fold Door F1 Fuse F2 Fuse F3 and F4 Fuses Integral Interlock Jog Push Button Limit Switch Chain Limit Switches 208-230V Motor 460V Motor 400V Motor 575V Motor 24 FUNCTION Operate the door system with all activation devices. and S4. check the following: a) Check F1 fuse-replace. representative or Technical Support at 563-589-2722. F3 and F4 Fuses are fuses for the incoming power and they protect the Transformer. No. chain wear or slipping. d) 120V brake will have 290 ohms on normal readings. For input and output function signals. Pub. The door can be equipped with a Counter-Weight option and in the event of a power outage the door can be opened. The i-COMM controller is a circuit board that controls the actions of the door. Voltages can be 208V. refer to the Activation Manual or on Page 30. contact your local RITE-HITE DOORS. A door that is impacted toward the wall can be damaged. from the centerline of the door jamb. simply press the green open button on the front of the control box. Normal settings are set to auto-reclose.H. U and W Motor will not run If door will run will given an activation. Thru-Wall Brake Release Option The door can be equipped with a Thru-Wall Brake Release option in conjunction with the counterweight option. turn the adjustment screws. Pub.5 Amps Relay CR2 CR2-24VAC single pole relay is optional and is required when pre-announce to close is chosen. Fuses may blow if pins are not clipped. the door may blow out. Transformer The standard transformer is a tri-volt transformer that takes an incoming voltage of 208. it or another device needs to be reactivated to close the door. 8920PLH JANUARY 2013 3. the door will autoreclose.W. V-Flex™ Curtain Release System The door is equipped with the V-Flex curtain release system.W.O.1 Amps e) 460V-480V-1.D. Red and green should be on for proper alignment. Ordered Door Height or Ordered Door Width One-Way Breakaway A door built with the One-Way Breakaway can only be broken away from the wall. The opening will be infringed upon by 7” the full height of the door by the “V”-Flex strap guides and 7 3/8” at the bottom by the guide brackets on each side of the door. it may cause the contact to stick. 25 Troubleshooting FUNCTION If open button is pressed and the door closes. check the following: a) The V-Flex belting straps should have a minimum of 70ft/lbs on doors 10’ D.5 Ohms c) 380V (Taps H1-H2) 18. . The photoeye’s will reverse or hold the door open when the photoeye beam is blocked.6 Ohms Two-Way Breakaway A door built for Two-Way Breakaway can be impacted in either direction.4 Ohms d) 460V (Taps H1-H4) 27 Ohms e) 415V (Taps H1-H3) 20. If the overload trips. The O/L1 overload should be set to the following settings: a) 208V 4. O. check the following: a) Faulty or tripped O/L1 overload relay. U.D.TRAKLINE™ FOLD Model 8920PL TROUBLESHOOTING.5 Ohms f) 575V (Taps H1-H4) 29 Ohms g) 120V (Taps X1-X3) 4. The length of the header braces will be O. Yellow is for power. if it is tripped. An optional transformer is available for 380V. Overload Relay O/L1 The O/L1 overload relay supply's 24VAC to the CR1 relay and the open/reset button. reset the relay to restore power.H. 24VAC to the open/reset button will be lost.4 to . the following needs to be checked: a) Check overload and contactors for proper voltage. the door will reverse and stay open until the object blocking the photoeye beam is removed or the photoeyes are lined up to send a signal to the i-COMM to allow the door to close. 4. a) 208V (Taps H1-H2) 6.H. and 170ft/lbs on doors 24’ D. plus 14 3/4”. When the beam is broken or blocked. 575V doors. the door should go to the full open position.8 Amps f) 575V-1. The length of the header braces will be O. These straps MUST BE kept taut to prevent damage to the curtain. 415V.W. c) Check voltage and for loose wires at terminals. When the beam is not broken.8 Ohms h) 24V (Taps X1-X2) . Wind Pressure If the curtain is blowing out because of high wind or negative pressures. 2. In the event of a power outage. b) Check to make sure the curtain has all the stabilizer bars in place and not bent. Open Push Button When the open push button is pressed.There are three lights on the photoeyes. Reversing Photoeyes The door is equipped with 2 sets of thru-beam photoeyes that monitor each side of the door. The photoeyes are wired to the 24VAC circuit and are wired as normally closed when there is power to the unit and the photoeye is aligned with the reflector or the source photoeye on a thru-beam device. The inside edge of the sideframes are mounted at 1/2 O. MC2 contactor's. if the 2 screws holding the contacts in place are too tight.D. plus 7 3/8” from the centerline of the door jamb.W. The opening is clear of any door components. if the contactor's are not receiving the correct voltage. time out per the setting of the re-close timer on the i-COMM and close. b) Faulty MC1 or MC2 contactors. To operate the door. V. REPAIR AND ADJUSTMENTS ITEM Motor Phasing OPERATING PROCEDURE 1.8 Ohms b) 230V (Taps H1-H3) 7. 230.D.O.D.W. check the O/L1 overload for proper voltage. reverse wires in terminals. The receiver photoeye is set to the “Light Operate” mode.4-4. a command to open the door is given.8 Amps (Size =< 144) c) 230V-240V-3. if the eyes are not aligned properly. For toggle mode. thereby causing the door not to run. The system of straps run vertically along the sideframe and guide the curtain. No. and W and wires on the contactors and overload relay. and once the open button is pressed the door will open. Verify Door Operation It is recommended that the operation of all controls on the TRAKLINE door be verified monthly. b) Phasing is reversed. c) If wind or pressure exceeds 35 thru 45 mph. When impacted the V-Flex straps will flex allowing the curtain to be released with little or no damage to the door or customer product.D. The inside edge of the sideframes are mounted at 1/2 O.2 Amps (Size > 144) b) 208V 3. opening of the door can be completed from the opposite side of the wall./O. d) Check limit switch. 460V and converts it to 110VAC & 24VAC.7 Amps d) 380V-415V-2. The incoming power also goes through the O/L1 overload relay before it reaches the MC1. The door can be equipped with several types of activation devices that can open or close the door and can be setup to either auto-reclose or toggle mode. the door can be setup such that if a device is used to open the door. The overload is set to “Automatic Mode” to reset. Replace overload per voltage change.31 Ref. No. 1. Rewire motor per. Verify operation of all activation devices. 4. 2.TRAKLINE™ FOLD Model 8920PL DRIVE SYSTEM INFORMATION 1. 3. Change fuse sizes per control box drawing. Figure 26.1 Spot Ground Flat on Limit Shaft for Set Screw Jumper Wires . Change transformer taps per electrical diagram and according to the power supply available. 8920PLH JANUARY 2013 . Wire activation devices after door is operational. Must be Aligned with the 30 Tooth Sprocket n/a Alt Open L/S Open L/S Closed L/S Black Wire Red Wire Green Wire White Wire OPTIONAL ALTERNATE OPEN LIMIT SWITCH WIRING Jumper Wire Green Wire Black Wire White Wire STANDARD LIMIT SWITCH WIRING 208V-230V 460V 400V/575V MOTOR VOLTAGE WIRING 26 Pub.1. 2. ACTIVATION DEVICE INSTALLATION Route Limit Switch Cable Through the Back of the Plate 26. No.Electrical Drawings Pub.ROLL & FOLD-ENCLOSURE N EUROPEAN ONLY 18 GA. / 7 CONDUCTOR CABLE 18 GA. / 5 CONDUCTOR CABLE 1/9/2006 4994 2/20/2006 RPB 7818E034 9"=1' 7818E034 i-COMM CONTROLS EXTERNAL FIELD WIRING DIAGRAM TRAKLINE . / 3 CONDUCTOR CABLE 22 GA. 8920PLH JANUARY 2013 PRIOR 2006 7818-E-009 REV. / 2 CONDUCTOR CABLE TRAKLINE™ FOLD Model 8920PL FIELD WIRING DIAGRAM-CONTROL BOX 27 . K 16 GA. 8920PLH JANUARY 2013 .28 PRIOR 2006 7818-E-007 REV. / 3 CONDUCTOR CABLE 1/9/2006 4994 2/20/2006 RPB 6"=1' 7818E033 TRAKLINE . No.ROLL & FOLD-SIDEFRAME CONTROLS EXTERNAL FIELD WIRING DIAGRAM. K 16 GA. / 6 CONDUCTOR CABLE 18 GA. i-COMM N EUROPEAN ONLY TRAKLINE™ FOLD Model 8920PL FIELD WIRING DIAGRAM-CONTROL PANEL Pub. 8920PLH JANUARY 2013 29 .TRAKLINE™ FOLD Model 8920PL WIRING DIAGRAM-CONTROL BOX & PANEL Pub. No. 8920PLH JANUARY 2013 . No.2006 7804E035 30 4994 2/20/2006 2/3/2006 4/18/2006 7/24/2008 8"=1' 7804E035 PROTECDOR/TRAKLINE SERIES ACTIVATION WIRING i-COMM 5009 5705 I-ZONE & INTERLOCK CORRECTIONS UPDATE FALCON A B B LIP RPB B TRAKLINE™ FOLD Model 8920PL ACTIVATION WIRING DIAGRAM Pub. TRAKLINE™ FOLD Model 8920PL INTEGRAL PANEL SERVICE PARTS (>2/20/06) 23 24 26.20 20.19.17.22 31 35 33 34 30 32 36 18.38 32 31 25 7818E031 Parts List SEE PARTSLIST MANUAL FOR DOOR CONTROLS (<2/20/06) Pub.21 37. No.27 16 3.4 28 12 13 29 R 7 8 9 10 11 6. 8920PLH JANUARY 2013 31 . . Gnd 73100087 37 1 Transformer 208/230/460V 73550029 38 1 Transformer 380/415/575V 73550030 39 1 DCC. Cage. (<2/20/06) 1226. Jump. Backpanel Assembly. 22.5MM 11050007 Circuit Breaker 2-Pole 1 Amp (400V 50Hz) 16660006 O/L 230V-240V 2.17. Cage.TRAKLINE™ FOLD Model 8920PL CONTROL BOX SERVICE PARTS (>2/20/06) 24 23 1-4 41 26.0 Amp (8920PL) 16660020 Contactor (8910/20 only) 17000015 Contactor (8920PL only) 17000016 Loop Board 24VDC 17500001 Fuse 1/2Amp 600V Time Delay (380V-575V) 51000001 Fuse 1 Amp 250V Time Delay 51000002 Fuse Holder Double Pole. Fuse Holder 73100019 32 2 Terminal End Stop Screwless 73100024 33 11 Terminal WA. 24VDC. 8920PLH JANUARY 2013 .. Button. 18W 65700006 26 1 Relay SPDT 10Amp 24VDC (Strobe/Beacon) 66450014 27 1 Relay Socket...20 31 34 36 30 32 7818E032 ITEM QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 40 35 33 36 16.27 16 12 13 28 K6 29 7 8 9 10 11 18.8 Amp (8910/20 only)16660018 Overload 208V 3. 3 Hole 73100085 34 1 Terminal WA. Cage. Loader. i-COMM 65100023 40 2 Latch. 24AC/DC. Black 53700570 31 1 Terminal End Barrier.7 Amp (8910/20) 16660016 O/L 380V-480V 1. 3 Hole. No.. Cage.6-3...18 20. Control Box Assembly Allen Bradley PLC Consult Aft Backpanel Assembly. 20 Amp. 3 Hole. 12 Amp 300V 51000004 25 32 37. 3P 73100082 36 2 Terminal WA.6 Amp (8910/20) 16660017 Overload 575V 1. Quick Release.8-5. Button. Button.22 ITEM QTY DESCRIPTION PART NUMBER 21 1 Fuse 2 Amp 250V Time Delay 51000005 22 2 Fuse 1Amp 600V CC Time Delay (208V-240)51000023 23 1 Kit. DIN. Single Pole 10Amp 250V 70350002 28 1 Kit. Fiberglass 51950021 41 4 Enclosure. Switch.5 Amp (8910/20 only)16660019 O/L 230V-240V 5. i-COMM 1228.5-8.19. 20 Amp. Bar 73100086 35 1 Terminal WA. E-Stop 53700568 29 1 Kit. Kit. 2-Line w/CONN 53700529 24 1 Kit. 20 Amp. 20 Amp. Alarm. i-COMM 53700528 25 1 Power Supply.. Controller.8-2. LCD.21 PART NUMBER Control Box Assembly.2-1. Mounting Foot 51950018 SEE PARTSLIST MANUAL FOR DOOR CONTROLS (<2/20/06) 32 Pub. Jog.38 6. i-COMM (>2/20/06) 1740. 30 Amp 600V 51000003 Fuse Holder Single Pole. Display. Green 53700569 30 1 Kit.. Audible. Curtain. 8800/8900.. Kit. 8800/8900.O. 8800/8900. Patch. znc 55620001 Lock Washer 5/16. Kit. 8920. Curtain. Patch. Yellow 53700585 ITEM QTY 17 1 18 1 19 1 20 1 21 1 22 1 23 1 24 1 25 1 26 1 27 1 28 1 29 1 DESCRIPTION Kit. Kit.. Plastic Plug 1 1/2” Dia..5 8 2. Stabilizer Bars 2” OD (16 GA Galv) 7580.. 8920.5 9 9 14 8 2. 8800/8900. Curtain.6 23-29 9 3. Kit. 8920PLH JANUARY 2013 33 . DBL STRAP DBL STRAP >/=21’dow UPPER STRAP UPR STRAP >/=21’dow 1 1/2”Ø BARS 2”Ø BARS 7’-0” 8’-0” 9’-0” 10’-0” 11’-0” 12’-0” 13’-0” 14’-0” 15’-0” 16’-0” 17’-0” 18’-0” 19’-0” 20’-0” 21’-0” 22’-0” 23’-0” 24’-0” 4 4 8 8 8 8 12 12 12 16 16 16 16 20 20 20 20 20 6 6 12 12 12 12 18 18 18 24 24 24 24 30 30 30 30 30 4 4 0 0 4 4 0 4 4 0 0 4 4 0 0 4 4 4 6 6 0 0 6 6 0 6 6 0 0 6 6 0 0 6 6 6 2 2 3 3 3 3 4 4 4 5 5 5 5 6 6 6 6 6 3 3 3 3 4 4 4 5 5 5 5 6 6 6 6 7 7 7 Pub. Oval Vision. Oval Vision. znc 67870032 Hex Lock Nut 5/16-18. Curtain. Yellow Orange Red White Grey Blue P/N 53700586 53700587 53700588 53700589 53700590 53700651 53700690 53700691 53700692 53700693 53700694 53700695 53700696 D. Blue Kit. 8800/8900. White Kit. Stabilizer Bar 13/16” OD Fiberglass 7580.. 8800/8900. 8920.. Red Kit. Green 53700584 Kit. Patch. Patch.... Curtain. 8920. 8920. No. 65300007 Strap Lifting Lower (qty 6 if > 21’ H) 72200021 Strap Lifting Upper 72200020 Strap Lifting Double 72200019 Strap Pressure Plate Curved (> 21’ = 12 pcs) 65000309 Carriage Bolt 5/16-18 x 1”.H. 65300006 Plastic Plug 2” Dia. Patch. Oval Vision. 8920. 8800/8900.6 3.. 8800/8900.TRAKLINE™ FOLD Model 8920PL CURTAIN SERVICE PARTS 1 3.5 2. Oval Vision.. Curtain.. Oval Vision. Patch.6 7 11 4 ITEM QTY 1 1 2 a/r 3 a/r 4 1 5 a/r 6 a/r 7 4/6 8 0/4 9 a/r 10 a/r 11 a/r 12 a/r 13 a/r 14 a/r 15 1 16 1 13 12 DESCRIPTION P/N Curtain Ass’y (w/ or w/o Stabilizer Bars) 2850. Oval Vision. Oval Vision. Kit. Curtain. Grey Kit. znc 74120002 Webbing Ring 2” 67020041 Kit. Green Kit.6 9 7 3.5 10 2. 8920. Patch. Orange Kit. Brown Kit. Stabilizer Bars 1 1/2” OD (14 GA Galv) 7580. Curtain. 73 33 49 20 74 50 54 45.2 52.18.46 51.55 63.64 72 75 42 44 47 30 28 60 8 25 38 83 39.41 61 53.54 62.23 9.68 79 4 77 76 82 3 21 35 34 78 28 5 26 81 80 71 24 15 11.13 43 15 1.16.65 TRAKLINE™ FOLD Model 8920PL HEADER SERVICE PARTS Pub.70 58 5 6.26.84 10.12.19 27.17.12. No.13 57 28 31 36.65 61 60 59 67.29 24 66.40.56 7 29 48.37 22.34 14 62. 8920PLH JANUARY 2013 .69 11.64 63.29 23.29 27. 1/2”. H. HHMS 1/2-13 x 1 1/2” GR5..... znc Screw. 1/2”-13 Lock Jamb Screw. Nylon Lock. Set. Limit Switch. 1586. 35 . 3/8”. Limit Switch-Sideframe Controls-w/o Alt Open Limit Switch Cable.. Hex. 3/8” x 1” x . znc (curtain adjustment bar) Screw. #10 Int/Ext (Control Box Only) Screw. 65000335 12500026 67900005 55650004 65000346 65000350 65750037 15550019 67900004 74150005 6937. 1864... Curtain Retention Plate. znc Rubber Grommet 1/2” ID x 1” OD Rubber Grommet 1/4” ID x 15/32” OD Carriage Bolt 3/8-16 x 1 1/4”. 14500687 67860003 74110001 51280019 51280004 67880099 67880098 67860094 55630005 67600008 6742.. Flat. Curtain Guide Straps Pub.. znc (On gearmotor) Screw..h. Assembly Gearmotor 208-230/460V 2 HP Gearmotor 400V 2 HP Gearmotor 575V 2 HP Gearmotor Rubber Bumpers Gearmotor Key. HHMS 5/16-18 x 1 1/4” GR5. Self Tap/Drill Hex Hd #12-14 x 1 1/4” (curtain retention) Brake. znc Rope. FHMS. 8920PLH JANUARY 2013 PART NUMBER 5217. Limit Switch-Sideframe Controls-w/ Alt Open Limit Switch Cable. znc Magnet Kit.......12FT/LB Cover. Nylon Lock Header Plate Bearing Mount Header Plate Bearing Mount Drive Side Header Counter Weight Idler Pulley Header Stepped Bushing 7/8” OD Screw. Self Tap/Drill Phillips #8 x 1/2” Cable. Allen Bradley PLC & Rite-Hite PLC (<2/20/06) Washer Lock. Curtain Retention Washer.-12” 1 8 4 a/r 8 4 4 2 1 16 1 1 2/3/4 2 2/3/4 a/r a/r a/r 1 4 DESCRIPTION Header Assembly Header Weldment Header Curtain Adjustment Bar Header Cover Front Header Sideframe Top Caps (Exterior Mount) Idler Pulley Spacer Header Cover Top (No sloped shroud foe Interior Mount) Header Drive Shroud Header V-Flex Strap Guides Header V-Flex Pressure Plate Header Flange Bearing Screw.h. 1/4”.o..... 105VDC. znc Header Sloped Shroud Header Sloped Shroud Bracket Screw. RHD Limit Switch Chain Connector Link Limit Switch Sprocket 30 tooth (roller tube shaft) Limit Switch Sprocket 10 tooth (limit switch shaft) Bolt M8 x 20mm. Self Tap/Drill Hex Hd #14 x 3/4” Hex Nut 3/8-16.... Curtain Retention Bracket.o. 2 On 30 Tooth Sprocket) Hex Nut 1/4-20... 1/4” x 3/16” x 4 1/2” (included w/gearbox) Gearmotor Anti-Rotation Plate Limit Switch Assembly (2 position-standard) Limit Switch Assembly (4 position-alternate open) Limit Switch Bracket Limit Switch Chain.. 12550022 14500754 65000380 74130002 55630003 67850005 14800011 1878. Nylon Lock. Self Tap/Drill Hex Hd #12-14 x 3/4” (curtain adjustment bar) Screw..D. znc Screw. znc (On gearmotor) Carriage Bolt 1/4-20 x 3/4” GR2. 7231. 4647. plus 5’) (qty 6 if > 21’ W) Roller Tube Retaining Ring 1..TRAKLINE™ FOLD Model 8920PL HEADER SERVICE PARTS LIST ITEM QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 1 1 1 1 2 1 1 1 4 4 2 8 8 1 1 1 1 1 1 1 4/5 a/r a/r 2 1 36 16/20 a/r 36/40 a/r 1 1 4/6 1 1 4/6 8/12 1 1 1 1 4 1 1 1 1 1 1 1 1 1 8 4 4 4 8 1 1 2 1 1 d..1875 Shaft Roller Tube Lifting Strap Plate Screw. znc Screw. znc Hex Nut 5/16-18. HHMS 3/8-16 x 2 3/4” GR5. Hex. znc Nut.h. No. znc Cable. 1/4-20 x 3/4” Gearmotor. Control Box Assembly (>2/20/06) Cable. GR5.. Allen.. Limit Switch-Control Box-w/ Alt Open Limit Switch Nut. 17900094 70450150 1864. Motor/Brake-Sideframe Controls Cable. znc Washer Flat. Assembly... Control Box Assembly. 1040. 74100004 67850015 15650178 15650179 15650019 15650155 15650022 15650160 55650002 67870003 67850004 67900003 55620001 67880092 53850058 53700317 74130001 55050004 7264. znc GR 5 Stand Clear Warning Labels Limit Switch Chain. 3/8”-16. Curtain Retention Assembly Belt. 5/16. znc Hex Nut 1/2-13.063.-12” 1 d. LHD Washer.. Motor/Brake-Control Box w/ Plugs Cable. znc Washer Lock. Lock. 1585.. HHMS 1/2-13 x 1” GR5. znc Washer Lock. 55250068 55250069 55250070 15250057 n/a 65000341 53700227 53700292 14500551 53700316 54400008 70800013 70800012 67930007 67860023 67860038 55610001 74120002 1557. Non-Drive Thru-Beam Photoeye Roller Tube Lifting Strap (O.-12” d. HHMS 1/4-20 x 3/4” GR5. znc (curtain adjustment bar) Carriage Bolt 3/8” x 1”..25 Shaft Roller Tube Retaining Ring 1.... Limit Switch-Control Box-w/o Alt Open Limit Switch Cable... Nylon 3/16” Roller Tube Assembly (Specify paint finish) Cable.o.. 64020043 64020042 65000338 67860042 5523. 69200069 7230... HHMS 1/2-13 x 3” GR5. 1/4-20 x 1/4” (2 On gearmotor.. 35 21.23 17. No.34.12 8 See Control Box Page for Part Numbers 24.TRAKLINE™ FOLD Model 8920PL DRIVE SIDEFRAME SERVICE PARTS 4 7.32.25 29. 8920PLH JANUARY 2013 .13 1.22.10.33 18.19 14.11.2 6 9.30.31.19 16 20 36 15 20 Pub. 19 21.32.31. No.3 26 29.34.33 14.30.35 17.TRAKLINE™ FOLD Model 8920PL NON-DRIVE SIDEFRAME SERVICE PARTS 27 28 5 6 1.22.19 16 15 20 Pub. 8920PLH JANUARY 2013 20 37 .23 18. 65750037 Kit. Counterbalance (1) . D..74110004 HHM Screw 1/4-20 x 1/2”.65750035 Key Square 1/4” x 2 1/4” (1) . 1561...16800001 5/16” Lock Washer (2) .. Kit (includes bracket. 53700320 14500025 67850111 67850039 70700023 65000387 65000388 1878..74110002 Washer Lock 1/4”.Rev... znc Washer Lock.67860038 Screw HHMS 5/16-18x1 1/4” (2) .. FHMS. znc Washer Flat... 1864.S.. znc Washer Lock. “A” 13 1/4” Long (< 9/24/01) Cover. Drive or Non-Drive Entire Door Assembly 6815...67870003 Clevis Pin 1/2” x 2 1/4” (1) .16700010 Setscrew 1/4-20 x 3/4” (2) . Washer Fender 1/4” ID x1 1/5” OD (1) . Counterbalance (1) .H.. Photoeye Adjustment Spring Sideframe Bottom Plate .1260..< 51300028) Bolt 5/16-18 x 1”. 7622. znc (2) ..55620001 Pressure Plate (2) . 67860094 14500705 70210089 67860024 74110004 74110001 55610002 67860001 65000342 73000010 73000014 55670006 55670007 74150013 51300040 67870032 74120002 55620001 63900035 63900005 63900036 1586. znc Photoeye Thrubeam Receiver w/plug-Control Box (drive side) Photoeye Thrubeam Receiver-Sideframe Controls (Drive Side) Photoeye Thrubeam Source-Control Box or Sideframe Controls (Non-Drive Side) Photoeye Cable Non-Drive Thrubeam (Control Box) Photoeye Cable Non-Drive Thrubeam (Sideframe Controls) Photoeye Mount Bracket. PVC Weight Tube.64020005 Clip.. Self Tap/Drill 1/4-14 x 1 1/4” Sideframe Bottom Plate (> 11/20/01) Tension Pin Long Right Hand Tension Pin Long Left Hand Tension Pin Right Hand Nut Tension Pin Left Hand Nut Tension Pin Washers Tension Pin Guard-Long (> 1/25/01. Phillips #10-32 x 2”.67860042 Pipe. 38 Pub. znc Screw. Thru-Wall Brake Release (1) . znc Hex Nut 1/4-20. No..74120002 Hex Nut 5/16-18. znc Hex Nut 5/16-18. Bridge Pin (1) . znc (1) . S. PHMS. springs..53700230 Belting... Self Tap/Drill Hex Hd #14 x 3/4” Bracket..+10” (1) ... Assembly. GR5.. 1/4”.7539... 8920PLH JANUARY 2013 .53550006 Setscrew 1/4-20 x 1/4” (1) ... I-Zone..65000027 Idler Pulley (1) .. 7636. 4645.. 5/16”. HWH. znc Screw.. “B” 14 1/4” Long (9/25/01-11/20/01) Sideframe Bottom Plate .O.TRAKLINE™ FOLD Model 8920PL SIDEFRAME SERVICE PARTS LIST ITEM QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 1 1 1 1 a/r 1 1 4 4 4 8 4 2 2 2 2 2 4 4 8 8 8 2 2 2 1 1 4 4 8 12 6 2 2 4 a/r a/r a/r 1 DESCRIPTION PART NUMBER Sideframe Assembly Set (Tension Pin Modification > 1/25/01) Sideframe Drive Side (Specify Right or Left) Sideframe Non-Drive Side (Specify Right or Left) Sideframe Cover Drive Side Sideframe Cover Non-Drive Side Screw..64400054 Weight..... Conduit Mount Sideframe Backpanel Cover (Integral Controls only) Carriage Bolt 1/4-20 x 1 1/4”.Rev. znc (1) . 1586. 4645. Curtain Guide Straps I-Zone Detecdor Assembly I-Zone Detecdor Upgrade Kit Cable.. 1/4”. 8920PL... Belt Pressure Plate (1) .. screws) Photoeye Mount Bracket Screw.67860002 Counterbalance Pulley (1) . 1864. Phillips #10-32 x 1 1/2”. No.TRAKLINE™ FOLD Model 8920PL ARCHITECTURAL DRAWING Pub. 8920PLH JANUARY 2013 39 . 6. 7. 6. All claims for breach of this warranty must be made within thirty (30) days after the defect is or can.764.612.571.158. 6. 7. and (2) this device must accept any interference received. RITE-HITE DOORS. if not installed and used in accordance with the instruction manual. INC. Box 245020 Milwaukee. 7. 8920PLH JANUARY 2013 . Periodic lubrication and adjustment are the sole responsibility of the owner. 6. 7.794.487. INC. Operation is subject to the following two conditions: (1) This device may not cause harmful interference. FCC COMPLIANCE NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device.385. RITE-HITE DOORS.699.648.490. INC.897. INC. 6.944. be discovered. 6. including interference that may cause undesirable operation. 8.901.682.145. 5. must be specified by RITE-HITE DOORS. This shall be the exclusive remedy for all claims whether based on contract negligence or strict liability.960.942.883. RITE-HITE DOORS.195.638. 5.661.448.357. or issued: 5. Non-standard RITE-HITE DOORS. 6.579. 6. labor.450.ritehite. are covered by one or more of the following U.887.659.325. negligence.TRAKLINE™ FOLD Model 8920PL WARRANTY RITE-HITE DOORS.431. 8900 N. warrants that it’s TRAKLINE PL FOLD door will be free from defects in design.037.927. pursuant to Part 15 of the FCC Rules. shall in any event be liable for any loss or use of any equipment or incidental or consequential damages of any kind whether for breach of warranty. This equipment generates. exclusive warranty. No. operated within their rated capacities. expressly disclaims all implied warranties of merchantability and fitness.034. 7. Wisconsin 53224-9520 Sales: 414-355-2600 Toll Free: 800-456-0600 Aftermarket: 563-589-2781 Service: 563-589-2722 Service Fax: 563-589-2737 Representatives in All Major Cities www. 5. or strict liability. INC.820.151. and transportation. 7.481. in writing.089. if any. 6.763.757. RITE-HITE DOORS.114.S. NOTE: Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.289.542. This is RITE-HITE DOORS. and can radiate radio frequency energy and. bearing all of the costs for parts. 5. uses.560.578. maintained. 7. and not otherwise abused. 6. the products must have been properly installed.408.437. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.921.330. INC.148. 7. 6. misuse or impact.753. Arbon Drive P. including patents applied for.915.898.000.598.321. and workmanship for 150.O.487.374. 6. RITE-HITE DOORS. To be entitled to the benefits of this warranty.111.688. fuses. 6.615. INC. INC. with reasonable care. 6. and bulbs. may cause harmful interference to radio communications. materials.097. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. The panel fabric warranty covers material failure under normal wear conditions. The application of a manufacturer's specifications to a particular job is the responsibility of the purchaser. 5.789 5.000 cycles or for a period of one (1) year from the date of shipment. belts.748. Neither RITE-HITE DOORS. In the event of any defects covered by this warranty.964. 6.305..766. 6. 7.086. 6.678. it does not cover labor or damage incurred from abuse.045.192. pending.089.562. INC. 5. representatives or any other manufacturer whose products are the subject of this transaction. 6. patents. INC. Warranty does not cover wear items such as seals.703.698.360. warranties.822. will remedy such defects by repairing or replacing any defective equipment or parts.com 40 Pub. 6.463. This device complies with Part 15 of the FCC Rules. 6.
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