LTAGA-CBN LTAGA-FCBNrev. A.00 - B.01 rev. A.00 - B.01 Safety is our #1 concern! Read and understand all safety information and instructions before operating, setting up or maintaining this machine. February 2008 Form #858 Table of Contents LIMITATIONS SECTION 1 1.1 1.2 GENERAL INFORMATION Section-Page 1-IV 1-1 Safety......................................................................................................................... 1-1 Sharpener Components.............................................................................................. 1-3 ASSEMBLY 2-1 SECTION 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 Stand Assembly ......................................................................................................... 2-2 Pump Installation....................................................................................................... 2-3 Electrical Installation................................................................................................. 2-6 Blade Support Installation ......................................................................................... 2-7 Sharpener Head Angle Adjustment ......................................................................... 2-10 Sharpener Alignment............................................................................................... 2-12 Grinding Wheel Installation .................................................................................... 2-14 Blade Rest Bolt Adjustment .................................................................................... 2-15 Standard Blade Clamp Optional Blade Clamp Blade Installation..................................................................................................... 2-17 SHARPENER ADJUSTMENTS 3-1 SECTION 3 3.1 3.2 Overview Of Adjustments......................................................................................... 3-1 Face Grind and Depth/Back Grind Adjustments....................................................... 3-2 SHARPENER OPERATION 4-1 SECTION 4 4.1 4.2 4.3 Operation ................................................................................................................... 4-1 Magnetic Shut-off...................................................................................................... 4-2 Blade Removal .......................................................................................................... 4-3 ii CBN98doc033010 Table of Contents Table of Contents SECTION 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 5.14 REPLACEMENT PARTS Section-Page 5-1 How To Use The Parts List ....................................................................................... 5-1 Sample Assembly ...................................................................................................... 5-1 Stand Assembly ......................................................................................................... 5-2 Blade Support Assembly ........................................................................................... 5-3 Clamp & Oil System ................................................................................................. 5-4 Blade Clamp Retrofit................................................................................................. 5-6 Cam Index Assembly ................................................................................................ 5-7 LTAGA-CBN LTAGA-CBN Rev. A.03+ Rev. A - A.02 Cam Index Assembly ................................................................................................ 5-9 Grinder Assembly.................................................................................................... 5-11 Lift Assembly .......................................................................................................... 5-13 Transformer Assembly ............................................................................................ 5-15 Control Assembly.................................................................................................... 5-17 Splash Guards.......................................................................................................... 5-19 Miscellaneous Parts ................................................................................................. 5-20 MAINTENANCE & TROUBLESHOOTING 6-1 SECTION 6 6.1 6.2 6.3 6.4 Wiring Diagram......................................................................................................... 6-1 Converter Diagram .................................................................................................... 6-1 Sharpener Maintenance ............................................................................................. 6-2 Blade Sharpening Tips .............................................................................................. 6-3 INDEX I Table of Contents CBN98doc033010 iii LIMITATIONS When used within the limits of its design, this machine performs as a light-duty profile grinder for Wood-Mizer blades. Do not use this machine for anything other than as described below. Failure to acknowledge these limitations will lead to premature wheel wear. 1. This equipment is designed for light-duty profile grinding of Wood-Mizer blades only. 2. This grinder cannot be used to convert the tooth profile more than would require a .020” change in tooth height. Blades with 4° can be changed to 10° and vice-versa (may require two or more light passes through the grinder). All other profile conversions should be avoided. 3. Heavy grinding is not recommended. If necessary, grind twice to reduce the possibility of premature wheel wear. 4. Approved grinding oil is required for proper performance and maximum wheel life. iv CBN98doc033010 Limitations General Information Safety 1 SECTION 1 GENERAL INFORMATION 1.1 Safety This symbol calls your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. This symbol accompanies a signal word. The word DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING suggests a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION refers to potentially hazardous situations which, if not avoided, may result in minor or moderate injury to persons or equipment. Read all safety instructions before operating this equipment and observe all safety warnings! Warning stripes are placed on areas where a single decal would be insufficient. To avoid serious injury, keep out of the path of any equipment marked with warning stripes. Read and observe all safety instructions before operating this equipment! Also read any additional manufacturer’s manuals and observe any applicable safety instructions including dangers, warnings, and cautions. Always be sure that all safety decals are clean and readable. Replace all damaged safety decals to prevent personal injury or damage to the equipment. Contact your local distributor, or call your Customer Service Representative to order more decals. IMPORTANT! Always properly dispose of all by-products, including debris, coolant, oil, and filters. DANGER! For the user’s safety, the power cord on this product has a grounded plug. This power cord should only be used with correctly grounded (3-hose) receptacles to avoid electrical shock. To prevent electrical shock hazard, this unit must be connected to a GFI (Ground Fault Interrupter). The National Electrical Code, Article 680-41(A), requires a GFI be installed in the branch circuit supplying fountain equipment rated above 15 volts. See your local electrical supply dealer for various brands of GFI’s. DANGER! Make sure all guards and covers are in place and secured before operating the sharpener. Failure to do so may result in serious injury. WARNING! Always wear gloves and eye protection when handling bandsaw blades. Changing blades is safest when done by one person! Keep all other persons away from General Information CBN98doc033010 1-1 carrying or changing a blade. See the coolant MSDS sheet for more information. Failure to do so may result in serious injury. WARNING! Only operate this machine in a well-ventilated area. CAUTION! Use the 110 Volt AC output to power the coolant pump of the Wood-Mizer Automatic Sharpener Attachment only. Failure to do so may result in serious injury. The grinding wheel will damage the blade if the tip becomes unseated. CAUTION! Remove the grinding wheel while transporting the Sharpener to prevent damage due to jarring or bumping of the unit.1 General Information Safety area when coiling. especially if operating multiple grinders in an enclosed space. Using the output for other purposes will result in machine damage. CAUTION! Do not run the pump until it is under oil. LEAVING THE POWER ON COULD DAMAGE THE PUMP! CAUTION! Always be sure the tip of the back grind adjustment knob stays seated against the lift bracket. Mist from the grinding coolant can be hazardous. Dry operation will damage the pump! CAUTION! Always turn off the converter box after you have finished sharpening for the day. 1-2 CBN98doc033010 General Information . WARNING! Always wear eye protection when operating the sharpener. Start Switch. 8. Magnetic Shut-off Sensor. General Information CBN98doc033010 1-3 . Grinder On/Off Switch Filter Magnets 2. Automatically turns off grinder and cam motors by sensing magnet placed on lower inside part of blade band. Controls Sharpener motor (Start Switch must be pushed first). NOTE: Circuit breakers (not shown) are located on the back of the control box and the left side of the converter box. Starts cam motor. Face Grind Adjustment Knob Alignment Tool Oil Pan Clamp 1. Start Switch 4. 4. Grinder On/Off Switch. 2. Depth/Back Grind Adjustment Knob. Feed Rate Dial. Face Grind Adjustment Knob. 3. Depth/Back Grind Adjustment Knob 8. Stops cam motor. Converter On/Off Switch. 7.General Information Sharpener Components 1 1. Controls cam speed. Feed Rate Dial 3. Stop Switch. Magnetic Shutoff Sensor 5. Controls amount of metal ground from face of tooth. Converter On/Off Switch 7. 5. The Sharpener component locations and their functions are listed below. 6. Stop Switch Pump SH0037 1. Blade Support Front Splash Guard Rear Splash Guard Oil Flow Control Valve Grinder Motor Cam Cam Motor Oiler Assembly 6.2 Sharpener Components See Figure 1-1. Controls power for entire unit. Controls how far the grinding wheel comes down against the gullet and back side of teeth. Head Angle Washer. CBN Instructional Qty. Blade Support Blade Support Half without Post Blade Support Half with Post Bolt. Orange Shutoff Plug. Additional assemblies and parts include: Two-height Stand Assembly Pump Blade Support Arms Bag Assembly Bag Assembly Contents Magnet. Rubber Stop Fitting. 1/4-20 x 2 1/4” Hex Head Gr5 DVD. 1/4-20 Wing Washer. most of the parts listed above are not included as they were already provided with the original sharpener. 1/4-20 x 1 1/2” Hex Head Nut. 1/4" Retaining Nut. 3 1 1 1 3 3 6 3 1 3 1 1 2 1 2 1 NOTE: If you are retrofitting a LTAGA sharpener to LTAGA-CBN. 1/4-20 Self-Locking Wrench.2 Assembly SECTION 2 ASSEMBLY The Wood-Mizer Automatic Sharpener Assembly (LTAGA-FCBN & LTAGA-CBN) is shipped preassembled. 2-1 CBN98doc033010 Assembly . 1/2” SAE Flat Plate. Oil Trough Extension Bolt. 3/8 x 1/4 FPT Hose Roller. Router Plate. three long stand legs and three short stand legs. add the three short stand legs to the bottom sockets of the stand tray.Assembly Stand Assembly 2 2. For sitting setup. FIG. See Figure 2-1. Once you have assembled the stand. It may be set at sitting height or standing height. lift the sharpener assembly and place the underneath sockets of the mount on top of the three long stand legs. insert the three long stand legs into the sockets in the top of the stand tray. 2-1 Assembly CBN98doc033010 2-2 .1 Stand Assembly The stand assembly consists of one tray assembly. For a standing setup. Orient the plate so that the face of the plate lies directly against the bottom of the oil pan. Place the pump on the plate. See your local electrical supply dealer for various brands of GFI's. CAUTION! Do not run the pump until it is under oil. Using the output for other purposes will result in machine damage. 2-3 CBN98doc033010 Assembly . Place the provided pump plate and two filter magnets in the oil pan as shown to collect sediment. this unit must be connected to a GFI (Ground Fault Interrupter). Dry operation will damage the pump! CAUTION! Use the 110 Volt AC output to power the coolant pump of the Wood-Mizer Automatic Sharpener Attachment only. Locate the hose connected to the EMT fitting of the oil flow control valve.2 2. Plug the hole in the oil pan with the rubber stop supplied in the bag assembly. This power cord should only be used with correctly grounded (3-hole) receptacles to avoid electrical shock. Connect the remaining end of this hose to the oil pump. The National Electrical Code. the power cord on this product has a grounded plug. 2. requires a GFI be installed in the branch circuit supplying fountain equipment rated above 15 volts.2 Assembly Pump Installation Pump Installation DANGER! For the user's safety. To prevent electrical shock hazard. 1. Article 680-41(A). 4. Plug the pump into the top cord on the converter box. Fill the pan with #165-CE oil to 1” (2. Assembly CBN98doc033010 2-4 . 2 Magnets Pump Plate SH0031B FIG. 2-2 3.Assembly Pump Installation See Figure 2-2. Plug the converter into a grounded receptacle. IMPORTANT! Be sure the rubber stop is properly installed before filling the oil pan.5 cm) from the top. Add oil as necessary to keep the level at 1” from the top pan. Oil is pumped from the oil pan through the oil flow control valve to the grind area. 2 1/4" Mounting Bolts Trough Extension Plate SH0021-1 FIG. Retrofit 060051 available to retrofit previous revisions to allow grinding of blades with 1 1/8” tooth spacing. Kit includes new index cam. Place the extension plate between the existing oil trough and mounting plate. B. trough extension plate and longer mounting bolts.2 Assembly Pump Installation 5. Remove the existing oil trough mounting bolts. See Figure 2-3.01+ Only): An oil trough extension and longer mounting bolts are supplied. For blades with 1 1/8” tooth spacing (Rev. 2-3 2-5 CBN98doc033010 Assembly . Use the longer 2 1/4” bolts to reassemble the trough. 4. check connections listed above. Assembly CBN98doc033010 2-6 . showing that the converter is on. Also check the circuit breakers on the back of the control box and on the left side of the converter box. indicating that the pump is operating. FIG.3 Electrical Installation See Figure 2-4. With the FEED RATE all the way down. To reset a circuit breaker that has kicked out. Turn up the FEED RATE dial. Open the oil flow valve to start the oil flow. push the START button on the control box. 2-4 The following is a test for the automatic control mechanisms of the sharpener. contact your nearest service dealer for assistance. Make electrical connections to the control box as shown. If a control still does not operate properly. push in and release. Flip the GRINDER switch on. 3.Assembly Electrical Installation 2 2. 1. If a control does not work properly. Slide the control box into the slots under the oil pan. This turns on the cam motor. The sharpener motor should come on. 2. The switch should light. 5. The cam assembly should rotate counterclockwise. Turn the CONVERTER switch on. Insert a blade support arm in each of the three threaded holes located on the vertical plate of the sharpener.2 2. 2-5 2-7 CBN98doc033010 Assembly . FIG. See Figure 2-5. Lubricate the threaded ends of the three blade support arms with grease.4 Assembly Blade Support Installation Blade Support Installation The blade support assembly includes three blade support arms and three blade support guide assemblies. two bolts. Each guide assembly includes a blade support with post. a keps nut and a wing nut. FIG. (These hex-shaped holes will keep the bolts from turning once in place. Bolt from the hexed side of the guide assembly. Join a blade support guide assembly onto the ends of the left and rear blade support arms with posts facing outward as shown. Tighten the bottom bolts with the wing nuts. 2-6 Assembly CBN98doc033010 2-8 . a blade support without post.Assembly Blade Support Installation 2 See Figure 2-6.) Tighten the top bolts with the keps nuts. Tilt the guide on the right support arm slightly forward and adjust to 3" (7. FIG. 2-9 CBN98doc033010 Assembly . Tilt the guide on the rear blade support arm slightly to the right and adjust to 1" (2.5 cm) from the end of the arm.2 Assembly Blade Support Installation See Figure 2-7. Continue assembly as above.5 cm) from the end of the arm. The guide assembly for the right support arm also includes a plastic roller and lock washer. toward the rear of the sharpener. post facing inward as shown. Join the guide assembly onto the end of the blade support arm. and adjust to 5" (12. 2-7 Tilt the guide on the left blade support arm slightly backward.5 cm) from the end of the arm. Place the plastic roller and lock washer over the blade support post. Assembly Sharpener Head Angle Adjustment 2 2.01 and later). Loosen the depth adjustment until the sharpener head rests on the template. Remove the roll pin and follow the procedure below. If you dissassemble the grinder head or clamp assembly. To adjust sharpener head angle. drill a new hole to reinstall the pin. See Figure 2-8. the head angle will need to be checked. B. If necessary. Sharpener Head Angled Template SH0021D_CBN FIG. 2-8 Assembly CBN98doc033010 2-10 . place the angled template in the clamping fixture with the notches positioned around the blade rest bolts.5 Sharpener Head Angle Adjustment NOTE: The grinder head is adjusted and pinned at 15 degrees (Rev. 2 Assembly Sharpener Head Angle Adjustment See Figure 2-9. Next. After tightening the bolt. loosen the bolt in the vertical plate of the sharpener. 2-9 2-11 CBN98doc033010 Assembly . Hold the sharpener head in place while retightening the bolt in the vertical plate. Tip the sharpener head until the full length of the motor housing contacts the full length of the template edge. FIG. recheck the head angle with the template. 2. IMPORTANT! Do not attempt to adjust the tool gauge points. Secure the alignment tool and spacer washers in position with the sharpener arbor nut.Assembly Sharpener Alignment 2 2. Position the tool so all three gauge points are in line with the front clamp plate. oiler assembly and sharpener arbor nut. Install the alignment tool to the grinder motor shaft as shown. See Figure 2-10. Install (2) 1/2" SAE flat washers to the motor shaft. 1. Make sure the grinder motor is OFF. 3. 2-10 Assembly CBN98doc033010 2-12 . They have been pre-calibrated at the factory to ensure accurate alignment results. Remove the grinding wheel. 4. Cycle the cam until the grinding wheel is at the tip of the tooth (about to begin face grind). Remove the grinding wheel cover .6 Sharpener Alignment Use the LTAGA alignment tool as necessary to achieve accurate alignment between the blade clamp and the grinding wheel. Alignment Tool SH0012B Clamp Adjustment Bolt FIG. 6. Reinstall the grinding wheel and secure in place with the arbor nut. FIG. Reinstall the oiler assembly and grinding wheel cover. Use a 3/4” wrench to loosen the bottom clamp adjustment bolt.2 Assembly Sharpener Alignment 5. Use the spring adjustment nuts (one nut on each of the two threaded clamp studs) to adjust the springs until they are compressed to 11/16” . See Figure 2-11. Remove the arbor nut and alignment tool. 8. 2-13 CBN98doc033010 Assembly . Secure in position by tightening the clamp adjustment bolt.3/4”. Position the clamp assembly so the front clamp plate touches all three tool gauge points. 9. 2-11 7. 10. Hand tighten. Turn the FEED RATE all the way down and push the STOP button. Grinding Wheel Arbor Nut SM0023_CBN FIG. Carefully lower the sharpener head. Remove the cover and the oiler assembly.Assembly Grinding Wheel Installation 2 2. Assembly CBN98doc033010 2-14 . Remove the arbor nut from the motor shaft. To install the grinding wheel. Continue operation of the cam until the sharpener head is at its lowest setting.7 Grinding Wheel Installation Before installing a new grinding wheel. take off the wing nut on the right side cover of the sharpener head. Failure to do so may result in serious injury. or grooved. DANGER! Make sure all guards and covers are in place and secured before operating the sharpener. 2-12 After installing the grinding wheel. Slide a grinding wheel onto the shaft. See Figure 2-12. side toward the grinding wheel. hold the sharpener head up with your hand and turn the back/depth grind knob until you can lower the head and the grinding wheel will not contact the blade. push the START button on the control box and turn the FEED RATE dial up to rotate the cam. Replace the arbor nut with the machined. the cover and wing nut. Replace oiler assembly. Lock Nut Blade Rest Bolt Choose hole location for blade size SH0014 FIG. and the bottom set of holes for 1 1/2” blades. the middle set of holes for 1 1/4” blades. Tighten the nuts only until the back side of the nut is flush with the end of the bolt. flex the blade support arms up or down as necessary so the blade will remain level around the complete length of the blade. 2-15 CBN98doc033010 Assembly . 1 1/4”. or 1 1/2” wide blades (see below for 1 3/4” and 2” blades). See Figure 2-13.2 2.8 Assembly Blade Rest Bolt Adjustment Blade Rest Bolt Adjustment Standard Blade Clamp The blade rest bolts can be adjusted for 1”. Remove the nut on each rest bolt and move the bolts to one of the three sets of holes in the clamp plates. NOTE: After adjusting the blade rest bolts. 2-13 Replace the lock nuts. Use the upper set of holes for 1” blades. 1 1/2”. the next set of holes for 1 1/4” blades. Lock Nut Blade Rest Screw Chose hole location for blade size SH0047 FIG. Remove the nut on each rest bolt and move the bolts to one of the five sets of holes in the clamp plates. Use the upper set of holes for 1” blades. 2-14 Assembly CBN98doc033010 2-16 . the fourth set of holes for 1 3/4” blades and the bottom set of holes for 2” blades. 1 3/4” or 2” wide blades. 1 1/4”. the third set of holes for 1 1/2” blades. See Figure 2-14.Assembly Optional Blade Clamp Optional Blade Clamp 2 A wider clamp is available separately (Kit #060190) that can be adjusted for 1”. If not. Check to be sure the teeth on the portion of blade that will be under the grinding wheel point to the right as you face the sharpener. 2-15 Uncoil a blade and position above the three support assemblies around the sharpener. push START and turn the FEED RATE dial until the cam pivot bolt is at the 2 o'clock position.9 Assembly Blade Installation Blade Installation See Figure 2-15. Position the blade inside the left and rear blade support posts. remove the blade and invert it. FIG. 2-16 2-17 CBN98doc033010 Assembly .2 2. Before installing a blade. FIG. See Figure 2-16. 2-17 Holding the blade with your left hand. 2 FIG. Lower the indexing arm. Bend the blade wiper on the left side of the sharpener so that it touches the blade. The blade should not touch the bottom of either side guide assembly. Make final adjustments to blade support arms and guide assemblies to assure the blade band rests evenly on both the right and left hardened dowel pins located in the blade clamp assembly.Assembly Blade Installation See Figure 2-17. All three guide assemblies should lean slightly in the direction the blade travels through them. Position the blade outside the right blade guide wheel. The wiper will wipe oil from the blade into the oil pan so it does not drip on the floor. then lower the sharpener head. Press the blade between the clamping plates. lift the sharpener head with your right thumb and the indexing arm with your right fingers (in that order). Assembly CBN98doc033010 2-18 . the sharpener head set at the proper angle. you should have: your sharpener completely assembled and operational.3 3. 3-1 CBN98doc033010 Sharpener Adjustments . The sharpener head should be set at the proper hook angle. You are ready to proceed to face and depth/back grind adjustments. a grinding wheel installed. a blade installed around the supports and clamped firmly. At this point in the instructions. inspect the blade carefully with proper lighting. you should have your sharpener completely assembled and operational. To make these adjustments.1 Sharpener Adjustments Overview Of Adjustments SECTION 3 SHARPENER ADJUSTMENTS Overview Of Adjustments At this point in the instructions. Sharpener Adjustments Face Grind and Depth/Back Grind Adjustments 3 3. Face Grind Adjustment Knob SM0030 FIG. See Figure 3-1. By design. Adjusting one WILL affect the other. The cam will also raise and lower the grinder for the indexing process. The index arm can be adjusted to leave the tooth closer to or further from the grinding wheel so the tooth face is ground lighter or heavier. the cam will rotate causing the index arm to contact a tooth and push it to a position under the grinding wheel. Failure to do so will result in damage to the CBN wheel surface and cause premature wheel wear. 3-1 Sharpener Adjustments CBN98doc033010 3-2 .2 Face Grind and Depth/Back Grind Adjustments It is important to know that face grind and depth/back grind adjustments are related. A light face grind at the tip of the tooth becomes heavier as the grinding wheel drops to the lowest point in the grinding process. face grind increases as tooth depth increases. (This is more noticeable on tall tooth profiles than on short tooth profiles.) Adjusting face grind after adjusting depth grind will change the amount of grind on the back side of the tooth. CAUTION! When indexing the blade during setup. As you operate the sharpener. adjust or manually lift the Sharpener head up to prevent the CBN wheel from dragging along the blade. To adjust depth/back grind. turn the face grind adjustment knob out away from the other knob. 3-2 To set up a blade for grinding: 1. turn the depth/back grind knob in to raise the wheel and turn the knob out to lower the wheel. CAUTION! Always be sure the tip of the back grind adjustment knob stays seated against the lift bracket. 3. Spin the wheel by hand to confirm there is no contact with the tooth. but not contacting. The depth/back grind knob can be adjusted to grind the tooth gullet and back at the desired depth. FIG. Adjust the indexing arm to lightly grind the face of the tooth. Adjust face grind AND depth/back grind so that the wheel is close to. Slowly increase the FEED RATE to index the blade. then turn the grinder on by pushing the START button. If the face grind is too heavy. turn the adjustment knob in toward the other knob. 3-3 CBN98doc033010 Sharpener Adjustments .3 Sharpener Adjustments Face Grind and Depth/Back Grind Adjustments See Figure 3-2. Confirm the grinding wheel is not touching the blade. To adjust face grind if the face grind is too light. the tooth. 2. The grinding wheel will damage the blade if the tip becomes unseated. confirming the tooth is sharp and you are not removing any more material than is necessary from the face of the tooth. be sure to turn on the oil flow. Brush the tooth with die before grinding. Index the blade a half rotation and inspect the gullet.Sharpener Adjustments Face Grind and Depth/Back Grind Adjustments 3 4. Confirm the face of the tooth and gullet have been completely ground. The cam will lower the head for grinding. Make adjustments if necessary. See SECTION 4 Sharpener Operation. Sharpen the next tooth. Slowly advance the cam until the cam is at its lowest point. This will assist you in seeing how the grinding wheel is contacting the tooth so you can make the appropriate adjustments. 5. 6. Sharpener Adjustments CBN98doc033010 3-4 . Before sharpening the blade. NOTE: The cam has a “double grind” configuration. Make adjustments if necessary. lift slightly. NOTE: A bottle of red dye is supplied. then index a half turn. The grinding wheel requires lubrication for proper operation and maximum wheel life. This “double grind” helps smooth out the gullet and also helps to break the burr from the back of the blade. then drop back down for light grind. Inspect again. Push the start button. Also. it is important to thoroughly clean the gullet during resharpening. Push the stop button. Make adjustments with the face and back/depth grind knobs to provide the desired results. 3. Brush the tooth with die before grinding. open the oil flow control valve. and turn the grinder switch on. 2. To reduce the risk of premature blade fatigue from hairline cracks. NOTE: A bottle of red dye is supplied. Push the start button. back and gullet grind each time) to thoroughly clean the gullet. This will assist you in seeing how the grinding wheel is contacting the tooth so you can make the appropriate adjustments. Wait 15 seconds and push the breaker in to reset. open the oil flow control valve. Increase the feed rate to a moderate speed.1 Sharpener Operation Operation SECTION 4 SHARPENER OPERATION Operation WARNING! Always wear eye protection when operating the sharpener.4 4. you are ready to sharpen the blade. close the oil flow control valve. Failure to do so may result in serious injury. Make sure that the tip is completely sharp. grind a tooth and check its shape. After the sharpener has been assembled and properly adjusted. and turn the grinder off. As a final check before sharpening the blade. if a heavy grind is required. the breaker at the back of the control box will pop. How fast you can grind will be determined by how much material you are removing from the blade. it is best to go around the blade lightly twice rather than try to grind heavily once. 4-1 CBN98doc033010 Sharpener Operation . If you try to grind too heavy. Slowly increase the feed rate to begin the blade moving. It may be necessary to lightly grind the blade twice (using a light face. 1. and turn the grinder switch on. take an orange-painted magnet from the bag assembly. After the sensor bracket has shut off the cam and grinder motors. FIG. The shut-off sensor is located to the right of the blade clamp assembly.Operation Magnetic Shut-off 4 4. 4-1 To install. When passed over by a magnet.2 Magnetic Shut-off See Figure 4-1. flip the grinder switch into the off position. it automatically shuts down the grinder and cam motors of the LTAGA. Remove the magnet. Operation CBN98doc033010 4-2 . Place the black side of the magnet against the bottom edge of the blade on the inside of the fifth face-ground tooth. Lift the sharpener head with your right thumb and the indexing arm with your right fingers (in that order). LEAVING THE POWER ON COULD DAMAGE THE PUMP! 4-3 CBN98doc033010 Operation . Then push the start button. First. then lower the sharpener head. CAUTION! Always turn off the converter box after you have finished sharpening for the day. Lower the indexing arm.4 4.3 Operation Blade Removal Blade Removal Blade removal is similar to blade installation. Turn off the converter switch. Turn the feed rate dial until the cam pivot bolt is at the 2 o'clock position. turn the feed rate dial all the way down. Use your left hand to remove the blade from the sharpener. . The diamond () indicates that S04444-4 is not available except in subassembly A03333. Have your customer number. Parts shown indented under another part are included with that part. Sample Part #A01111 includes part F02222-2 and subassembly A03333. and part numbers ready when you call. equipment identification number. Parts marked with a diamond () are only available in the assembly listed above the part.Replacement Parts How To Use The Parts List 5 SECTION 5 REPLACEMENT PARTS 5.2 REF Sample Assembly DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # A01111 F02222-22 A03333 S04444-4 K05555 M06666 F07777-77 QTY. 1 1 1 1 1 2 1 Sample Assembly. call 1-800-525-8100 to order parts. Subassembly K05555 includes parts M06666 and F07777-77. Use the number pointing to the part to locate the correct part number and description in the table. From other international locations. 5. Complete (Includes All Indented Parts Below) 1 Sample Part Sample Subassembly (Includes All Indented Parts Below) Sample Part ( Indicates Part Is Only Available With A03333) Sample Subassembly (Includes All Indented Parts Below) Sample Part ( Indicates Part Is Only Available With K05555) Sample Part 2 3 4 To Order Parts: From the continental U. The diamond () indicates M06666 is not available except in subassembly K05555. Replacement Parts CBN98doc033010 5-1 . contact the Wood-Mizer distributor in your area for parts. See the sample table below. Go to the appropriate section and locate the part in the illustration.1 How To Use The Parts List Use the index above to locate the assembly that contains the part you need.S. Subassembly A03333 includes part S04444-4 and subassembly K05555. AUTOMATIC SHARPENER MOUNTING BOLT. BOTTOM SHARPENER STAND 5-2 CBN98doc033010 Replacement Parts .3 Replacement Parts Stand Assembly Stand Assembly 2 1 2 5 3 4 6 6 6 7 8 7 7 SH0001 REF 1 2 3 4 5 6 7 8 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER W09766 F05005-1 F05010-9 W09769 P09812 S09781 S09782 W09778 QTY. SHARPENER STAND SHORT TRAY. 1 4 4 1 1 3 3 1 BRACKET.5 5. WATER COOLANT PLUG. 1/4-20 SELF-LOCKING TRAY. 1/4-20 X 3/4" HEX HEAD FULL THREAD NUT. SHARPENER STAND LONG LEG. RUBBER WATER TRAY LEG. The rear support arms will not require an extension. BLADE SUPPORT 3 4 5 6 7 8 9 Guide w/Post. Blade Support Guide Assembly EXTENSION KIT. 3 1 1 1 3 3 1 1 6 3 3 1 1 4 4 1 TUBE ASSEMBLY.Replacement Parts Blade Support Assembly 5 5. Replacement Parts CBN98doc033010 5-3 . Blade Support Tube GUIDE KIT. Blade Support Plug. Blade Support Guide w/o Post. 1/2” EMT Conduit Instruction Sheet. Blade Support Arm Extension Kit 1 Includes parts to extend the left and right blade support arms of the sharpener and toothsetter to support longer blades. 1/4-20 Wing Instruction Sheet. BLADE SUPPORT 1 2 Tube. Blade Support Washer. 1/4-20 x 1 1/2" Hex Head Grade 2 Nut.4 Blade Support Assembly 2 1 5 6 8 4 9 11 10 7 3 SH0010B Arm Extension Option 7 REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER A04550 M04551 P04552 A10617 S10611 S10612 S10539 P10614 F05005-5 F05010-9 F05010-13 A10617-274 A20912 1 S10625 P04587 M20913-391 QTY. 1/4-20 Self-Locking Nut. Blade Support Roller. Support Arm 12” Extension Coupler. BLADE SUPPORT ARM 10 11 Arm. 1/4" Retainer Bolt. 5 5.5 Replacement Parts Clamp & Oil System Clamp & Oil System 29 28 27 30 25 24 26 17 31 19 17 22 4 2 2 3 5 8 23 1 21 18 32 20 18 6 11 33 16 14 7 9 12 15 13 SH0038G 10 9 REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER 010755 010761 S10652 F05010-22 F05011-3 P09818 010658-1 010664 W10650 1 QTY. Clamp Handle LC-067GH-4SS Stud. CBN Profile LTAGA 1 2 3 4 5 6 7 Plate. #10-24 x 1” Socket Head Hardened Shoulder Plate. 3/8-24 UNC Hex Jam Washer. Fixed Clamp 5-4 CBN98doc033010 Replacement Parts . 1 1 1 4 2 2 2 2 1 CLAMP ASSEMBLY. CBN PROFILE LTAGA WITH INSTRUCTIONS Clamp Assembly. 3/8-24 x 2 5/8” Threaded Rod Bolt. Moving Clamp Nut. 3/8” Flat Spring. 1/4” SAE FLAT PLATE.01 with new cam to allow grinding of blades with 1 1/8” tooth spacing. 3/8”OD X 1/2” ID X 4’ OIL P09144 3 P04730 3 010748 P09835 F05005-15 1 1 1 F05011-11 4 060198 5 F05005-72 010739 5 2 1 Clamp Retrofit 060190 available to allow clamp to accept 1 3/4” & 2” wide blades (See Section 5. Oil Trough Mounting FITTING. New clamp requires shorter mounting bolt F05008-42. Use kit 060051 to retrofit previous revisions. AGA WASHER. 3 Fittings 010720. 1/4” SAE Flat Nut. Oil Trough Bolt. 1/4-20 Nylon Lock Bracket. 1/4” LOC-LINE BOLT.06. LTAGA STUD.6). Added Rev. 3/8” TUBE X 1/4” NPT NYLON ELBOW CLAMP. #10-24 Hex Lock Instruction Sheet. OIL TROUGH SPACER BOLT. 1/4” NPT HEX NIPPLE FITTING. 1/4-20 X 2 1/4” HEX HEAD HOSE. 1/4-20 X 1/2” HEX HEAD WASHER. WIPER WIPER WELDMENT. A.Replacement Parts Clamp & Oil System 5 8 Nut. 1/2” SAE FLAT BOLT. B. 2 Two side plates 060135 replace left and right side plate weldments 010725 and 010726 originally supplied prior to 7/09. 1/4” NPT BRASS TEE FITTING. 4 Washer added and bolt F05005-1 replaced with shorter bolt F05005-15 (3/04). Oiler Side Block. CBN Clamp Retrofit/Replacement F05010-42 010755-568 P31347 010756 P09836 F05011-2 F05008-108 S30265 010728 F05005-16 010724 P04730 060135 2 010730 F05005-125 F05011-11 F05010-69 010735 010720 3 2 1 2 1 1 1 1 2 1 4 1 2 1 1 2 2 2 1 1 1 2 1 1 4 9 10 11 12 13 14 15 16 MAGNET. Longer bolts and spacers provided for lift assembly to allow higher range of movement for grinding head. 1/4-20 X 1/2” WING OILER ASSEMBLY. PUMP TRAY PUMP. 5/8” EMT COATED VALVE. 5 For use with blades with 1 1/8” tooth spacing only. Replacement Parts CBN98doc033010 5-5 . 1/2-20 X 1 1/4” HEX HEAD GRADE 5 BLADE. P09144 and P04730 (2) replace Fitting 010747 supplied prior to Rev. New configuration improves oil flow to grinding wheel. GRINDING WHEEL 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1 Barb. 1/4-20 x 2” Hex Head Grade 5 Washer. FILTER PLATE. 3/8” Hose X 1/4” Male NPT Elbow Plate. 2” CLAMP RETRO 1 2 3 4 5 6 7 8 Plate. Clamp Handle LC-067GH-4SS Stud. Longer bolts and spacers provided for lift assembly to allow higher range of movement for grinding head. AGA Moving Clamp Nut. 1 1 4 2 2 2 2 1 2 CLAMP ASSEMBLY. #10-24 Hex Lock Lift Assembly Rod End Spacers and Bolts (See Section 5.5 5. #10-24 x 1” Socket Head Hardened Shoulder Plate.10) Instruction Sheet. AGA Fixed Clamp Nut. 3/8 Flat Spring. 3/8-24 UNC Hex Jam Washer. LTAGA 2” Clamp Retrofit 1 060190-1491 1 Clamp Retrofit 060190 available to allow clamp to accept 1 3/4” & 2” wide blades. 3/8-24 x 2 5/8” Threaded Rod Bolt. 5-6 CBN98doc033010 Replacement Parts .6 Replacement Parts Blade Clamp Retrofit Blade Clamp Retrofit 4 4 3 2 3 5 2 2 2 5 6 8 1 6 SH0049 8 7 REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER 060190 060189 F05010-22 F05011-3 P09818 010658-1 010664 060191 F05010-42 1 QTY. 1/8" x 3/4" Roll Arm Weldment. CAM MOTOR Replacement Parts CBN98doc033010 5-7 . A. Pawl Spring. 3/4” Long Flanged Pin. 1 2 1 1 1 1 1 1 1 1 1 ARM ASSEMBLY. Index Arm LC-045G-7SS Bushing. Index Arm Adjustment Adjustment Weldment. CAM BRAKE SPRING. Cam Index Washer.Replacement Parts Cam Index Assembly 5 5. 3/8" Lock ROD.03+ 22 23 24 18 16 18 17 9 8 15 14 17 10 26 27 25 18 35 6 SH0041-3 21 19 20 13 12 11 18 29 28 30 32 1 2 31 3 29 4 7 1 5 33 34 REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER 010744 S09733 010702 P09816 004653 F05012-6 010742 F05011-36 S10663 P06460 A10690 QTY. CBN CAM INDEX 1 2 3 4 5 6 7 8 9 Knob. CAM BRAKE MOUNT ASSEMBLY.7 Cam Index Assembly LTAGA-CBN Rev. Kit includes cam assembly 060046. 5/8-18 Jam MOTOR ASSEMBLY.3/4" tooth spacing available separately. #10-24 SELF-LOCKING COVER. Profile Index 1/2" . 6203-2NSL 17mm Nut. 5-8 CBN98doc033010 Replacement Parts .D. Klauber Motor Replacement Brush Kit. MAGNETIC SHUTOFF SWITCH MOUNT SWITCH. 5/16-18 X 3/4" HEX HEAD GRADE 2 NUT. MAGNETIC SHUTOFF MAGNET. Cam Drive Ring. AGA CAM DECAL. 1/8” x 9/16” Dowel Screw. Retaining Bearing.7/8" BLADE (OPTIONAL) CAM ASSEMBLY.5" X . 53:1 Gear Housing. B. 2" CAM COVER NUT. PRO GRINDER 1/2" . Cam 010745 for blades with 5/8" 7/8" tooth spacing and Cam 060092 for blades with 1/2" . COLLET WASHER. 5/16" STANDARD FLAT BOLT. Cam Motor Shaft. CBN PROFILE 7/8" . 1. Use kit 060051 to retrofit previous revisions.1 1/4" BLADE (STANDARD) CAM ASSEMBLY. AGA CAM DRIVE Motor Assembly. AGA Cam Drive W10685 S09734 F04254-4 P06030-2 F05010-11 A10365 A10520 P09698-1 P12756 P12569 P12800 009695 S10528 F05004-56 F05004-3 P09800 F05010-14 S09811 S10692 F05006-5 F05010-17 S09838 A10514 S10519-1 060046 1 010745 1 060092 1 057401 010741 060091 F05007-95 S10657 P05251-1 P07032 F05011-16 F05006-15 F05005-7 1 1 1 3 1 1 1 1 1 1 1 1 1 4 8 1 4 1 1 1 1 1 1 3 1 1 1 1 1 1 2 1 1 1 1 1 2 15 Motor.01 to allow grinding of blades with 1 1/8” tooth spacing. Cam 060046 for blades with 7/8" . PRO GRINDER 5/8" . #10-24 X 3/8" PHILLIPS HEAD HINGE.5). 5/16-18 HEX BRACKET.75" X 1/16" NYLON WRENCH.7/8" Tooth Spacing Cam. Gear Motor Replacement Shaft Kit.575" I.3/4" Tooth Spacing 29 30 31 32 33 34 35 Screw.1 1/4" Tooth Spacing Cam. . Klauber Gear Motor Replacement 16 17 18 19 20 21 22 23 24 25 26 27 Pin.1 1/4" tooth spacing provided as standard equipment on grinder. ORANGE SHUTOFF CAM ASSEMBLY.5 10 11 12 13 14 Replacement Parts Cam Index Assembly Mount Weldment. #10-32 x 1/2" Button Head SCREW. oil trough extension plate and longer trough mounting bolts (See Section 5. Profile Index 5/8" . Index Arm Mount WASHER. 3/8-24 x 3/4” Socket Head Set Stud. MOVING CAM WARNING BOLT. Profile Index 7/8" . Klauber Motor End Gear Kit.3/4" BLADE (OPTIONAL) 28 Cam. 5/16-18 X 1/2" HEX HEAD GRADE 5 BOLT. 3/8-16 X 1” HEX HEAD 1 Replaces 010745 supplied prior to Rev. A . 3/4” Long Flanged Pin. CAM MOTOR 10 11 12 13 Mount Weldment. Cam Index Washer. CAM BRAKE SPRING.575" I. Cam Motor Shaft.D. Index Arm Adjustment Adjustment Weldment.A. Index Arm LC-045G-7SS Bushing. Pawl Spring. 1 2 1 1 1 1 1 1 1 1 1 1 1 1 3 ARM ASSEMBLY. Cam Drive Ring. 3/8" Lock ROD. CAM BRAKE MOUNT ASSEMBLY.02 23 19 22 21 16 19 18 24 20 9 8 13 14 15 17 10 26 28 25 12 11 29 30 1 31 3 4 32 33 2 7 6 5 1 27 34 REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) SH0002-1 PART NUMBER A09821 S09733 010702 P09816 004653 F05012-6 W09763 F05011-36 S10663 P06460 A10690 W10685 S09734 F04254-4 P06030-2 QTY. 1/8" x 3/4" Roll Arm Weldment.Replacement Parts Cam Index Assembly 5 5. Retaining Bearing.8 Cam Index Assembly LTAGA-CBN Rev. CAM INDEX 1 2 3 4 5 6 7 8 9 Knob. 6203-2NSL 17mm Replacement Parts CBN98doc033010 5-9 . 1. 7). Cam 060092 for blades with 1/2" .5 14 15 Replacement Parts Cam Index Assembly Nut. 5-10 CBN98doc033010 Replacement Parts . Kit includes cam assembly 060046. . MOVING CAM WARNING BOLT. oil trough extension plate and longer trough mounting bolts (See Section 5. 53:1 Gear Housing. 5/16" STANDARD FLAT BOLT. Cam may be upgraded to new cam to allow grinding of blades with 1 1/8” tooth spacing (Kit #060051). AGA Cam Drive Motor. Klauber Gear Motor Replacement F05010-11 A10365 A10520 P09698-1 P12756 P12569 P12800 009695 S10528 F05004-56 P09800 F05004-26 F05010-14 S09811 S10692 F05006-5 F05010-17 S09838 A10514 F05004-3 S10519-1 010745 2 P22342 2 P05251-1 P07032 F05011-16 F05006-15 F05005-7 1 1 1 1 1 1 1 1 1 1 4 1 4 4 1 1 1 1 1 1 4 3 1 1 1 1 1 1 2 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Pin. COLLET 32 33 34 1 2 WASHER. MAGNETIC SHUTOFF SCREW. Gear Motor Replacement Shaft Kit. E-clip no longer required (See Section 5. 1/2” E WASHER. 5/16-18 HEX BRACKET. AGA CAM DRIVE Motor Assembly. #10-24 X 1/2" SOCKET HEAD NUT. 5/16-18 X 1/2" HEX HEAD GRADE 5 BOLT. MAGNETIC SHUTOFF SWITCH MOUNT SWITCH. 2" CAM COVER SCREW. Cam kit includes new cam with removable index arm mounting pin. 1/8” x 9/16” Dowel Screw. #10-24 SELF-LOCKING COVER.3/4" tooth spacing also available separately.75" X 1/16" NYLON WRENCH. ORANGE SHUTOFF CAM WELDMENT. 5/16-18 X 3/4" HEX HEAD GRADE 2 NUT. #10-24 X 3/8" PHILLIPS HEAD MAGNET. AGA CAM DECAL.5" X . 5/8-18 Jam MOTOR ASSEMBLY. #10-32 x 1/2" Button Head HINGE. CBN PROFILE CLIP.5). 3/8-16 X 1” HEX HEAD Socket head screws F05004-56 replaced with Phillips head screws F05004-3 1/97 to use common fasteners. Klauber Motor End Gear Kit. Klauber Motor Replacement Brush Kit. Wire Pin Tube. 2 Pin Contact. AGA Grinder Motor Assembly. 12 VDC Brush Kit. 1 1 1 1 HEAD ASSEMBLY.5in 1 Replacement Parts CBN98doc033010 5-11 . 90° Flag Nut.Replacement Parts Grinder Assembly 5 5. 10 Ga. Crimp Wire Tube. Motor Replacement 034002 2 A07969 2 E10551 E10552 R01897 F05708-1 F05609-2 R01890 A04665-235 1 1 2 2 ft. 1 1 6. 14 Ga.11 only) 1 Motor Assembly. 010760 A04665 A10701 016706 1 QTY. Leeson Motor External Brush Kit. 1/4" x 3/8" Plastic Instruction Sheet. AGA-CBN GRINDER (Includes Items 1 .9 Grinder Assembly 10 9 23 11 5 2 20 24 6 8 11 16 17 7 14 13 18 19 4 3 15 12 1 SH0042-1C 21 22 REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NO. 3/8" Neoprene Terminal. 12 Volt DC w/Harness Motor. Owosso Motor Internal Connector. 1/2-20 X 1 1/4" HEX HEAD PULLER. WHEEL ARBOR BOLT. 10/30 1" TOOTH SPACE .200" TOOTH HEIGHT CBN PROFILE GRINDING WHEEL. Eye Protection Warning Head Weldment. #10 Split Lock Nut. 1/2" SAE FLAT BOLT. 2 Use 5-12 CBN98doc033010 Replacement Parts . 12/28 21/32" TOOTH SPACE . 1/2” SAE FLAT (SPACER FOR ALIGNMENT TOOL) 1 Motor kit A04665 revised 10/01. 1/4-28 x 3/8" Cup Point Set Nut. 10/30 3/4" TOOTH SPACE . AGA GRINDER F05011-20 F05010-27 010750 F05005-24 S04554 S10668 F05010-23 S10691 W10667 010697 P10688 3 F05011-18 F05004-29 P10689 A10666 W10680 W10677 F05011-9 F05008-50 053296 030380 030381 030389 050744 030395 053294 053300 053302 053033 053034 F05011-2 F05008-108 010757 F05005-92 010706 F05011-2 2 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 16 17 18 19 20 Plate Weldment. AGA Grinder Decal. 1/4-20 X 2 3/4” HEX HEAD FULL THREAD TOOL. 7/34 7/8" TOOTH SPACE .330" TOOTH HEIGHT CBN PROFILE GRINDING WHEEL.300" TOOTH HEIGHT CBN PROFILE GRINDING WHEEL. Leeson motor 016706 replaces Owosso motor P04340 originally supplied. Grinder Head Nut.250" TOOTH HEIGHT CBN PROFILE GRINDING WHEEL. 10/30 1" TOOTH SPACE .220" TOOTH HEIGHT CBN PROFILE GRINDING WHEEL.330" TOOTH HEIGHT CBN PROFILE GRINDING 21 22 23 24 WASHER.246" TOOTH HEIGHT CBN PROFILE GRINDING WHEEL. #10-32 Hex Arbor. #10-32 X 1/2" BUTTON HEAD CLIP. AGA Grinder Washer. 034002 Brush Kit for Leeson motor supplied after 10/01.243" TOOTH HEIGHT CBN PROFILE GRINDING WHEEL. 13/29 7/8" TOOTH SPACE .295" TOOTH HEIGHT CBN PROFILE GRINDING WHEEL. Male Wheel Screw. Use A07969 if sawmill equipped with original internal brush up/down motor. Arbor Cover. #10 SAE FLAT SCREW. Blade Reorder BEARING. 10/30 7/8" TOOTH SPACE .5 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Replacement Parts Grinder Assembly Washer. 1/2-13 x 1" Hex Head Grade 2 WHEEL. 3/8" E BASE ASSEMBLY. AGA ALIGNMENT WASHER. R6-2NSL SRI-2 ABEC-1 WASHER. 4/32 7/8" TOOTH SPACE . 9/29 7/8" TOOTH SPACE . 5/16-18 Wing Decal. 13/29 1 1/8" TOOTH SPACE . 3 Directly replaces P03054 shielded bearing.330" TOOTH HEIGHT CBN PROFILE GRINDING WHEEL. Vertical Pivot Base Weldment.250" TOOTH HEIGHT CBN PROFILE GRINDING WHEEL. 10/30 1 1/8" TOOTH SPACE . 1/2" Split Lock Bolt. #10-24 Self-Locking Bearing.10 Lift Assembly 15 22 21 16 17 18 22 14 12 10 11 9 4 3 5 1 2 8 9 SH0043-1C 20 14 15 12 7 6 19 13 REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER A09822 A09765 S09701 S09733 F05012-28 P09816 S09730 F05004-31 F05010-14 P06049 S09702 QTY. Back Grind LC-045G-7SS Block. Back Grind 1 2 3 4 5 6 7 8 9 Rod.Replacement Parts Lift Assembly 5 5. 1 1 1 1 1 1 1 1 1 1 2 LIFT ASSEMBLY. 5/32" x 1" Hardened Dowel Spring. AGA GRINDER Screw Assembly. Lift Bracket Bearing Replacement Parts CBN98doc033010 5-13 . #629 Spacer. Back Grind Knob Trunnion Screw. Back Grind Screw Pin. Back Grind Screw Knob. #10-24 x 1 1/4" Socket Head Nut. Parts included in clamp retrofit (See Section 5. 5-14 CBN98doc033010 Replacement Parts .7) SPACER. AGA Lift Bushing. SF1620-6 Bronze Spring. AGA Grinder Arm. 5/16-24 MALE ROD NUT. 1/2" X 1 1/2" SHOULDER NUT.5 10 11 12 13 14 15 16 17 18 19 20 21 22 1 Replacement Parts Lift Assembly Lift Bracket. 5/16-24 FEMALE ROD BOLT. ROD END W09764 S09699 P08060 P09817 F05006-1 1 F05010-6 P09814 F05010-28 P09813 F05008-36 F05010-29 W10685 060188 1 1 2 2 1 2 2 1 1 1 1 1 1 4 Longer bolts F05006-93 and spacers 060188 required to allow higher range of movement of grinding head for 1 3/4” & 2” wide blades.6). 5/16-24 HEX END. 3/8-16 HEX JAM MOUNT WELDMENT. 5/16-18 X 1" HEX HEAD NUT. Lift Arm LE-031C-8SS BOLT. CAM MOTOR (See Section 5. 5/16-18 HEX LOCK END. GFI 110V Transformer Danger Decal. 1 1 1 1 1 1 1 4 6 1 1 TRANSFORMER. AGA Transformer Base. AGA Transformer Decal.Replacement Parts Transformer Assembly 5 5. 50PIV Bridge Screw. 110/220 Volt Screw. 110V TO 12V AGA TRANSFORMER. GFI 220V Transformer Danger 4 5 6 7 8 Transformer. #8-32 x 1/2" Slotted Hex Head Nut. #8-32 Self-Locking Rectifier. #8-32 x 3/4” Slotted Hex Washer Head Replacement Parts CBN98doc033010 5-15 . 220V TO 12V AGA 1 2 3 Cover.11 Transformer Assembly 3 16 1 17 6 10 SH0006C 18 13 9 7 6 10 9 11 10 14 15 4 6 2 12 8 5 REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER A10549-110 A10531-220 S10487 S10488 P10526-110 P10526-220 P09743 F05015-18 F05010-41 E10456 F05015-23 1 QTY. 3 Amp Circuit (110V Transformer) Breaker. 1/4-20 X 3/4" HEX HEAD FULL THREAD NUT. Female Switch. #8 x 5/8 Phillips Head Pan A BOLT. 2 Added 11/03 for ground location. LTAGA Power Supply DC Out Breaker. 5-16 CBN98doc033010 Replacement Parts . 1/4" Quick 10-12 Ga. Lighted Rocker Instruction Sheet. #1207 Heyco Screw. Female Terminal. 2 Amp Circuit (220V Transformer) 14 15 16 17 18 1 Grommet.5 9 10 11 Replacement Parts Transformer Assembly Terminal. A10549-110 includes A10531-110 and Adapter harness A10543 to ensure compatibility with all LTAGA sharpeners. 1/4-20 SELF-LOCKING A10549-110 Transformer replaces A10531-110 originally supplied. Switch Replacement F05708-9 F05708-10R A10703 E10473 A10703-495 053328 E10466 E10560 P06254 F05004-98 F05015-3 F05005-1 F05010-9 2 4 5 1 1 1 1 1 1 2 1 4 2 2 12 13 Harness Assembly. #8-32 x 5/8” Socket Button Head Screw. AGA On/Off Switch. 1/4" Quick 14-16 Ga. 12 Control Assembly 3 SH0007B 1 2 3 11 12 6 18 21 13 16 15 14 3 9 17 8 20 10 7 3 5 4 19 REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER A10600 S10522 S10694 F05015-3 E10698 E10483 E10480 E10474 F05004-18 F05092-9R F05010-14 QTY.Replacement Parts Control Assembly 5 5. AGA Control Box Base. 2-Pin Rectangle Connector. Ring Nut. 2-Pin Tapered Connector. AGA Control Screw. 15 Amp Circuit Connector. #8 x 5/8" Phillips Pan Head A Breaker. #10 14-16 Ga. 1 1 1 4 1 1 1 1 1 1 1 CONTROL ASSEMBLY. #10-24 x 5/8" Hex Head Terminal. 3-Pin Rectangle Bolt. #10-24 Self-Locking Replacement Parts CBN98doc033010 5-17 . AGA 1 2 3 4 5 6 7 8 9 10 Cover. On/Off Toggle Terminal. Lock Switch. AGA Red Stop Circuit Board.D.5 11 12 13 14 15 16 17 18 19 20 21 Replacement Parts Control Assembly Switch. Switch. 1/4" I. Speed Control Washer. AGA Front Panel P03027 F05708-10R E20519 P06257 F05011-37 E10472 E10471 A10696 P10489 P10452 010704 1 1 1 1 2 1 1 1 2 2 1 5-18 CBN98doc033010 Replacement Parts . 3/8" Long Circuit Board Mount Pin. AGA Speed Control Knob. AGA Black Start Switch. AGA Control Pin. 3/8" Short Circuit Board Mount Decal. 1/4" Quick 14-16 Ga. #8-32 x 3/8” Self Tapping SCREW. 1 1 1 1 1 2 2 2 4 4 2 2 1 1 2 GUARD WELDMENT. 7/8” ID X 1 1/4” GROOVE DIAMETER GUARD.Replacement Parts Splash Guards 5 5. #10-24 SELF LOCKING Replacement Parts CBN98doc033010 5-19 . SPLASH GUARD NUT. 3/8-16 X 1” HEX HEAD CAP WASHER. WITH BOLTS Bolt. 3/8 FLAT WASHER. REAR SPLASH PLUG.0” OD X . 3/8” SPLIT LOCK NUT. 3/8-16” HEX NYL LOCK WIPER.13 Splash Guards 5 6 6 4 15 3 7 14 13 9 10 10 12 9 11 2 1 8 SH0039 REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER 010729 010749 P702 010736 P08065 F05015-8 F05004-27 F05007-7 F05011-3 F05011-83 F05011-4 F05010-10 010752 010751 F05010-14 QTY. 1 1/2” STEEL FINISHING GROMMET.06” NYLON WASHER. 10-24 X 1/2” UNSLOTTED INDUSTRIAL HEX HEAD MACHINE SCREW. RUBBER PLATE. 13/32” ID X 1. FRONT SPLASH HANDLE. 01. 15° HEAD ANGLE OIL. Alignment 060246 Template replaces 010753 originally supplied prior to Rev.5 Replacement Parts Miscellaneous Parts 5. AGA TRANSFORMER/CONTROL STRAP. 5-20 CBN98doc033010 Replacement Parts . 1/4" X 6" TIE TEMPLATE. ALIGNMENT 5 1 Tool. 5 GALLONS #165-CE GRINDING DYE. 4OZ RED LAYOUT TOOL KIT. B.14 Miscellaneous Parts 1 2 5 3 SH0040B 4 REF 1 2 3 4 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER A10532 F05089-1 060246 010740 057791 010706 010722 1 QTY. 1 6 1 1 1 1 1 HARNESS. 2 Converter Diagram SH0045B FIG. 6-2 Maintenance & Troubleshooting CBN98doc033010 6-1 .1 Wiring Diagram (See Converter Diagram for detail) SH0008B FIG. 6-1 6.Maintenance & Troubleshooting Wiring Diagram 6 SECTION 6 MAINTENANCE & TROUBLESHOOTING 6. rust. Keep clean of dirt. replace it flat against the stop block.6 6. Clean sediment from the oil pan and filter magnets as needed. 6-2 CBN98doc033010 Maintenance & Troubleshooting . When replacing clamp.3 Maintenance & Troubleshooting Sharpener Maintenance Sharpener Maintenance Wipe the sharpener dry after each day's use. and metal filings. Remove the clamp regularly and clean out any buildup that might cause it to not clamp the blade firmly. instead of trying to remove too much in one grind. This will remove most of the sap buildup that would otherwise have to be scraped off when it dries. Sharpen the blade when it first shows signs of dullness. due to hitting a rock or some form of foreign matter. If the blade is extremely dull. sharpen the blade twice lightly. clean the blade by running the waterlube on the blade for 15 seconds. Maintenance & Troubleshooting CBN98doc033010 6-3 . Wipe with a clean dry rag. Make sure a strong flow of oil flows through the oiler assembly. Then push in and release circuit breaker. wait 15 seconds. If this happens.4 Blade Sharpening Tips This section covers some of the common problem areas of blade sharpening. Before removing from the saw. Grinding too much material at once may cause the circuit breaker on the back of the control box to kick out.Maintenance & Troubleshooting Blade Sharpening Tips 6 6. 5-9 clamp & oil system 5-4 control 5-17 grinder 5-11 how to use parts list 5-1 lift assembly 5-13 miscellaneous 5-20 stand assembly 5-2 transformer 5-15 C component identification 1-3 S safety 1-iv. 1-1 sharpening tips 6-3 M maintenance 6-2 W wiring diagram 6-1 O operation 4-1 blade removal 4-3 blade sharpening 4-1 magnetic shut-off 4-2 i CBN98doc033010 Index .INDEX A adjustments 3-1 blade rest bolt adjustment 2-15 face grind 3-2 hook angle 2-10 assembly 2-1 blade installation 2-17 blade support installation 2-7 electrical installation 2-6 grinding wheel installation 2-14 pump installation 2-3 stand 2-2 R replacement parts blade clamp retrofit 5-6 blade supports 5-3 cam/index 5-7.